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Translation of the original
Operating manual
GM 3000AC
22-18S
Spraypack 22-18S AC
on carriage with upper hopper
Edition 04/2006
"?
II 2G IIB T3 (Atex 95)
EDITION 04/2006
OPERATING MANUAL
Contents
PART NO. DOC105861
1.1 Languages
1.2 Warnings, notes and symbols in these instructions
2
2.1
GENERAL SAFETY INSTRUCTIONS
Safety instructions for the operator
2.1.3 A safe work environment
2.2 Safety instructions for staff
2.2.1 Safe handling of WAGNER spray units
2.2.2 Earth the unit
2.2.4 Cleaning
2.2.5 Handling hazardous liquids, varnishes and paints
2.2.6 Touching hot surfaces
2.4 Use in an explosion hazard area
3
3.1
PRODUCT LIABILITY AND WARRANTY
Important notes on product liability
3.2 Warranty
3.3 CE-conformity
4 DESCRIPTION
4.2 Design
4.3 Dimension and connections
4.4 Weight
4.5 Pneumatic pump 22-18S PE + TG
4.6 AirCoat spray gun GM 3000AC
5.1
5.2
How to order spare parts
Spare parts Spraypack 22-18S AC
Spraypack 22-18S AC .
12
12
13
14
14
15
17
19
19
20
8
8
7
8
8
6
7
7
7
6
6
5
5
5
5
5
5
10
10
10
11
4
4
4
3
PART NO. DOC105861
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
1
ABOUT THESE INSTRUCTIONS
4HISOPERATINGMANUALCONTAINSINFORMATIONONTHEOPERATIONREPAIRANDMAINTENANCEOF
THEUNIT
!LWAYSOBSERVETHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
4HISEQUIPMENTCANBEDANGEROUSIFITISNOTOPERATEDINACCORDANCEWITHTHISMANUAL
#OMPLIANCE WITH THESE INSTRUCTIONS CONSTITUTES AN INTEGRAL COMPONENT OF THE WARRANTY
AGREEMENT
1.1 LANGUAGES
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE 0ART.O
,ANGUAGE
%NGLISH
$UTCH
3PANISH
3WEDISH
0ART.O
105861
105863
105865
105866
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard. These warning instructions fall into the following categories:
Danger - imminent danger. Non-observance will result in death, serious injury and serious material damage.
$!.'%2
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
Warning - possible danger. Non-observance can result in death, serious injury and serious material damage.
3)()??'"
7!2.).'
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
Caution - a possibly hazardous situation. Non-observance can result in minor injury.
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
Caution - a possibly hazardous situation. Non-observance can cause material damage.
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD
POINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
Note provide information on particular characteristics and how to proceed.
4
PART NO. DOC105861
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
2
GENERAL SAFETY INSTRUCTIONS
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
+EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
2.1.1 ELECTRICAL EQUIPMENT
%LECTRICALPLANTANDUNIT
4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATINGMODEANDAMBIENTINmUENCES
-AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
-USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
-USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
-USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
-USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS
2.1.2 PERSONNEL QUALIFICATIONS
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
2.1.3 A SAFE WORK ENVIRONMENT
%NSURETHATTHEmOOROFTHEWORKINGAREAISANTISTATICINACCORDANCEWITH%.0ART
eMEASUREMENTINACCORDANCEWITH$).
%NSURETHATALLPERSONSWITHINTHEWORKINGAREAWEARANTISTATICSHOESEGSHOESWITH
LEATHERSOLES
%NSURETHATDURINGSPRAYINGPERSONSWEARANTISTATICGLOVESSOTHATTHEYAREEARTHEDVIA
THEHANDLEOFTHESPRAYGUN
#USTOMERTOPROVIDEPAINTMISTEXTRACTIONSYSTEMSCONFORMINGTOLOCALREGULATIONS
%NSURETHATTHEFOLLOWINGCOMPONENTSOFASAFEWORKINGENVIRONMENTAREAVAILABLE n-ATERIALAIRHOSESADAPTEDTOTHEWORKINGPRESSURE n0ERSONALSAFETYEQUIPMENTBREATHINGANDSKINPROTECTION
%NSURETHAT THEREARENOIGNITIONSOURCESSUCHASNAKEDmAMEGLOWINGWIRESORHOT
SURFACESINTHEVICINITY$ONOTSMOKE
2.2 SAFETY INSTRUCTIONS FOR STAFF
!LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
5
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the unit, in the event of work interruptions and functional faults:
– Switch off the energy/compressed air supply.
– Secure the spray gun against actuation.
– Relieve the pressure from the spray gun and unit.
– By functional faults: Identify and correct the problem, proceed as described in chap. „Trouble shooting“.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have a firm footing when operating the spray gun.
Only hold the spray gun briefly in any one position.
2.2.2 EARTH THE UNIT
Electrostatic charges can occur on the unit due to the electrostatic charge and the flow speed involved in spraying. These can cause sparks and flames upon discharge.
Ensure that the unit is always earthed.
Earth the work pieces to be coated.
Ensure that all persons inside the working area are earthed, e.g. that they are wearing antistatic shoes.
When spraying, wear antistatic gloves to earth yourself via the spray gun handle.
2.2.3 PAINT HOSES
%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
%NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
%NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE n -ANUFACTURER n 0ERMISSIBLEOPERATINGOVERPRESSURE n $ATEOFMANUFACTURE
4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN
-/HM
6
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
2.2.4 CLEANING
$EENERGIZETHEUNITELECTRICALLY
$ISCONNECTTHEPNEUMATICSUPPLYLINE
2ELIEVETHEPRESSUREFROMTHEUNIT
%NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
%ARTHTHECONTAINER
2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
&ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTION SWITCHEDON
7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
2.2.6 TOUCHING HOT SURFACES
4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²&
)DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh
/RDER.O
)NFORMATIONLABEL
3AFETYLABEL
2.3 CORRECT USE
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
7
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
2.4 USE IN AN EXPLOSION HAZARD AREA
2.4.1 CORRECT USE
4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO
EXPLOSIONCLASSES
#%
%X
))
'
))"
4
2.4.2 EXPLOSION PROTECTION IDENTIFICATION
!SDElNEDINTHE$IRECTIVE#%!4%8 THEUNITISSUITABLEFORUSEINAREASWHERE
THEREISANEXPLOSIONHAZARD
))'))"4
#OMMUNAUTÏS%UROPÏENNES
3YMBOLFOREXPLOSIONPROTECTION
5NITCLASS))
#ATEGORY:ONE
%XATMOSPHEREGAS
%XPLOSIONCLASS
4EMPERATURECLASSMAXIMUMSURFACETEMPERATURE²#²&
2.4.3 SAFETY INSTRUCTIONS
3AFEHANDLINGOF7!'.%2SPRAYUNITS
4HEMAXIMUMSURFACETEMPERATUREOFTHEPISTONPUMPCANBEREACHEDIFITRUNSDRY
%NSURETHATTHEPISTONPUMPISlLLEDWITHSUFlCIENTWORKINGORCLEANINGMEDIUM
%NSURETHATTHESEPARATINGAGENTCONTAINERISlLLEDWITHSUFlCIENTSEPARATINGAGENT
-ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL
)NANEXPLOSIVEATMOSPHERE
$ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON
$ONOTDROPTHEUNIT
5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL
)GNITIONTEMPERATUREOFTHECOATINGMATERIAL
%NSURETHATTHEIGNITIONTEMPERATUREOFTHECOATINGMATERIALISABOVETHEMAXIMUM
SURFACETEMPERATURE
-EDIUMSUPPORTINGATOMIZING
4OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
8
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
3URFACESPRAYINGELECTROSTATIC
$ONOTSPRAYUNITPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN
#LEANING
)FTHEREAREDEPOSITSONTHESURFACESTHEUNITMAYFORMELECTROSTATICCHARGES&LAMESOR
SPARKSCANFORMIFTHEREISADISCHARGE
2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY
5SEONLYADAMPCLOTHTOCLEANTHEUNIT
9
PART NO. DOC105861
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
3
PRODUCT LIABILITY AND WARRANTY
3.1 IMPORTANT NOTES ON PRODUCT LIABILITY
!SARESULTOFAN%#REGULATIONEFFECTIVEASFROM*ANUARYTHEMANUFACTURERSHALL
ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIMANDIFTHE
DEVICESAREPROPERLYlTTEDOPERATEDANDMAINTAINED
)FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSEDTHEMANUFACTURER@SLIABILITYCOULDBE
FULLYORPARTIALLYNULLANDVOID
4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE
GULATIONSAREOBSERVED
3.2 WARRANTY
4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS
7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS
INSINGLESHIFTMONTHSINSHIFTORMONTHSINSHIFTOPERATIONFROMDATEOFRECEIPTBY
THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE
SALEINPARTICULARFAULTYDESIGNDEFECTIVEMATERIALSORPOORWORKMANSHIP
4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE
UNITORPARTSTHEREOF4HERESULTINGCOSTSINPARTICULARSHIPPINGCHARGESROADTOLLSLABOUR
ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE
SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER
4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY
5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A
THIRD PARTY NORMAL WEAR NEGLIGENT HANDLING DEFECTIVE MAINTENANCE UNSUITABLE COATING
PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL
AGENTSEXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS
!BRASIVE COATING PRODUCTS SUCH AS REDLEAD EMULSIONS GLAZES LIQUID ABRASIVES ZINC DUST
PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVESPACKINGSSPRAYGUNSNOZZLESCYLINDERS
PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS
WARRANTY
#OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI
NALMAKER
4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT
4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT
4OAVOIDLOSSWARRANTYANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI
TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT
4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED
7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE
)FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTYTHEREPAIRWILLBECAR
RIEDOUTATTHEEXPENSEOFTHEPURCHASER
.OTETHATTHISWARRANTYDOESNOTINANYWAYRESTRICTLEGALLYENTITLEDCLAIMSORTHOSECONTRAC
TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS
*7AGNER!'
10
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
3.3 CE-CONFORMITY
Herewith we declare that the supplied version of:
Piston pumps and Spraypacks
Type 22-18S
Complies with the following guidelines:
98/37/EG 94/9/EG (Atex-directives)
Applied standards, in particular:
DIN EN ISO 12100-1 2004-04
DIN EN ISO 12100-2 2004-04
DIN EN 563
DIN EN 809
DIN EN ISO 3746 1995-12
DIN EN 1050
DIN EN 12621 2006-05
DIN EN 13463
Applied national technical standards and specifi cations, in particular:
BGV D 25 (VBG 23) BGR 104 BGR 132 (ZH 1/200)
Marking:
II 2G IIB T3 (Atex 95)
CE Certificate of Conformity
The certificate is enclosed with this product.The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number.
Part number:
11
PART NO. DOC105861
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
4
DESCRIPTION
4.1 DELIVERY SCOPE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
Part-No.
105062
Consisting of
1 105070
1
1
1
1
1
105154
105400
10722
105153
935005
9984564
364005
379411
340265
340429
100338
9994628
105914
105860 see chap. 1
364830 see below
105850 see below
Description
Spraypack 22-18S AC on carriage with upper hopper assy.
Piston pump 22-18S PE+TG
Equipment dolly assy.
Intake elbow complete
Potential equalization cable assy.
Relief valve inox
Maintenance unit AC special
High pressure double hose DN4-ND270 DL25
AirCoat Gun GM 3000AC fi lter M16x1.5 LV
Nozzle ACF3000 11/40
Upper hopper with fi lter disk
Cover
Handle
Double reducing nipple with 2 x 90°
Declaration of Conformity
Spraypack 22-18S AC Operating manual German
Spraypack 22-18S AC Operating manual in the local language
GM 3000AC Operating manual German
GM 3000AC Operating manual in the local language
3-130S/ 22-18S Operating manual German
3-130S/ 22-18S Operating manual in the local language
The delivery note shows the exact scope of delivery.
Order numbers of included operating instructions:
Operating manual GM 3000AC
364830 German
364831 English
364832 French
364833 Dutch
364834 Italian
364835 Spanish
364836 Swedish
364837 Danish
Operating manual 3-130S/ 22-18S
105850 German
105851 English
105852 French
105853 Dutch
105854 Italian
105855 Spanish
105856 Swedish
105857 Danish
12
EDITION 04/2006
OPERATING MANUAL
4.2 DESIGN
PART NO. DOC105861
Spraypack 22-18S AC .
"?
1 Cover
2 Upper hopper
3 Double nipple
4 Maintenance unit AC special
8
9
10
11
Handle
Piston pump 22-18S PE+TG
Relief valve inox
GM 3000AC fi lter M16x1.5 LV
5 Equipotential bonding cable assy.
12 High pressure double hose DN4-ND270 DL25
6 Intake elbow complete 13 Nozzle ACF3000 11/40
7 Equipment dolly assy.
13
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
4.3 DIMENSION AND CONNECTIONS
A
I
B
H
D
C
Spraypack 22-18S AC .
350 mm
13.78 in
B_01822
425 mm
16.73 in
E
A Paint connection
B Air connection
C Air connection
D Plug-in nipple
E Screw-in socket
4.4 WEIGHT
Total weight ~ 16 kg; ~ 35.27 lb
M16x1.5
G1/4“
-
G1/4“
M16x1.5
F Union nut
G Suction tube
H Reducing nipple
I Ventilation tube
M36x2
M36x2
G1/4“-G3/8“
Ø 10 mm; 0.39 inch
14
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
4.5 PNEUMATIC PUMP 22-18S PE + TG
The supplied operating instructions with Order Number 105851 form part of these instructions. These instructions contain information and descriptions for the following topics.
1 About these instructions
1.1 Languages
1.2
2
2.1
Warnings, notes and symbols in these instructions
General safety instructions
Safety instructions for the operator
2.1.3 A safe work environment
2.2 Safety instructions for staff
2.2.1 Safe handling of WAGNER spray units
2.2.2 Earth the unit
2.2.4 Cleaning
2.2.5 Handling hazardous liquids, varnishes and paints
2.2.6 Touching hot surfaces
2.4 Use in an explosion hazard area
2.4.3 Maximum surface temperature
3
3.1
Product liability and warranty
Important notes on product liability
3.2 Warranty
3.3 CE-conformity
3.4 German regulations and guidelines
4 Description
4.1 Fields of application
4.3 Data
4.3.1 Materials of the parts transporting paint
4.3.4 Dimension and connections
4.4 Function
4.4.1 Pump
4.4.2 Pressure regulator
4.4.2.1 Pressure regulator Airless (Option)
4.4.2.2 Pressure regulator AirCoat (Option)
13
13
13
13
11
11
11
12
12
13
9
9
9
9
8
9
8
8
6
6
6
6
5
6
5
5
7
7
8
6
7
15
17
18
18
14
14
14
15
20
20
21
21
21
"?
15
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
4.4.3.2 Filter-relief combination (Option)
5 Starting up and operating
5.1 Placing in position and connecting
5.1.1 Placing the pump in position
5.1.2 Earthing
5.2.1 Safety instructions
5.2.2 Filling separating fl uid
5.3 Work
5.3.1 Spraying
5.3.2 Breaks in work
5.3.3 Dismantling and cleaning
5.4
6
Long-term storing
Trouble shooting, maintenance and repair
6.1 Trouble shooting and solution
6.2 Maintenance
7 Accessories
7.1 Accessories
7.2 Spraypacks
8.1 How to order spare parts
8.3.1 Air motor NW75
8.4.1 Material pump 18S
8.4.2 Material pump 130S
8.7 Column
Spraypack 22-18S AC .
47
50
53
55
56
57
42
44
44
47
32
34
34
39
40
40
30
30
31
31
28
29
29
29
23
23
24
26
22
22
22
23
26
27
28
16
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
4.6 AIRCOAT SPRAY GUN GM 3000AC
The supplied operating instructions with Order Number 364831 form part of these instructions. These instructions contain information and descriptions for the following topics.
1 About these instructions
1.1 Languages
1.2
2
2.1
Warnings, notes and symbols in these instructions
General safety instructions
Safety instructions for the operator
2.1.3 A safe work environment
2.2 Safety instructions for staff
2.2.1 Safe handling of WAGNER spray units
2.2.2 Earth the unit
2.2.4 Cleaning
2.2.5 Handling hazardous liquids, varnishes and paints
2.2.6 Touching hot surfaces
2.4 Use in an explosion hazard area
2.4.3 Maximum surface temperature
3
3.1
Product liability and warranty
Important notes on product liability
3.2 Warranty
3.3 CE-conformity
3.4 German regulations and guidelines
4 Description
4.1 Fields of application, using in accordance with the instructions
4.2.1 HV-variants
4.2.2 LV-variants
4.2.3 Hot spraying HV-variants
4.2.4 LV-variants 16 MPa; 160 bar; 2320 psi
4.3 Data
4.3.1 Materials of the parts transporting paint
4.3.2 Technical data
4.4.1 Design of spray gun
4.4.2 Functions of the gun
4.5.2 Spraying round jet process AirCoat
5 Start-up and operation
5.1 Placing in position and connecting
5.1.1 Typical AirCoat spraying system
13
13
14
14
12
12
12
13
10
10
11
11
12
12
9
10
9
9
9
9
8
8
7
7
8
8
6
7
6
6
6
6
5
6
5
5
14
15
16
16
16
17
17
18
19
19
19
"?
17
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
5.1.2 Ventilation of the spray booth
5.1.4 Fluid (paint) hoses
5.1.5 Earthing
5.2 Preparation of paint
5.2.1 Viscosity conversion table
5.3 Starting-up
5.3.1 General rules for handling the spray gun
5.3.2 Preparation
5.4 Work
5.4.1
5.4.2
Start-up for AirCoat spraying
Forming the spray pattern
5.4.4 Cleaning the AirCoat nozzle
5.4.5 Eliminate nozzle clogging
6.0 Maintenance
6.1 Finishing work and cleaning
6.2
6.3
Exchange or cleaning of paint fi lters
Replacing the material hose
6.4 Changing parts of the valve rod
6.4.1 Disassembling
6.4.2 Replacement of valve rocker seals
6.4.3 Assembly
6.5
6.6
6.7
7
Replacing the nozzle seals
Replacing the distributor seal
Exchange or cleaning of disk fi lter (Option)
Trouble shooting and solution
8.1 Filter housing connection
8.2 Material Rotary joint
38
38
40
8.3 Material Rotary joint LW 42
9 Accessories
9.1 AirCoat nozzles ACF3000
44
44
34
35
36
37
32
32
33
33
26
27
27
28
24
25
25
25
29
30
31
21
22
23
23
20
20
20
21
9.3
9.3.1
9.3.2
9.4
9.5
Aircoat round jet nozzle ACR3000
Nozzle inserts RXX
Tip screwed connection complete
Filter for gun
Rotary joint for guns without fi lter
9.6 Hoses
9.7 Miscellaneous
10.1
10.2
10.3
10.4
How to order spare parts
Spare part list GM 3000AC with fi lter
Spare part list GM 3000AC without fi lter
Spare part list GM 3000AC-H without fi lter
47
48
49
49
46
46
47
47
50
50
51
54
56
18
PART NO. DOC105861
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
5
SPARE PARTS
5.1 HOW TO ORDER SPARE PARTS
!LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART
0ART.UMBERDESCRIPTIONANDQUANTITY
4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS
NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY
4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER
!DDRESSFORTHEINVOICE
!DDRESSFORDELIVERY
.AMEOFTHEPERSONTOBECONTACTEDINTHEEVENTOFANYQUERIES
4YPEOFDELIVERYREQUIREDAIRFREIGHTORMAILSEAROUTEOROVERLANDROUTEETC
-ARKSINSPAREPARTSLISTS
.OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS
U 7EARINGPARTS
.OTE.OLIABILITYISASSUMEDFORWEARINGPARTS
L .OTPARTOFSTANDARDEQUIPMENTAVAILABLEHOWEVERASADDITIONALEXTRA
WARNING
Incorrect maintenance/repair!
Risk of injury and damage to the equipment
Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center.
Before all work on the unit and in the event of work interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and unit.
- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying out all work.
SIHI_0004_GB
19
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
5.2 SPARE PARTS SPRAYPACK 22-18S AC
2 1
3
4
4
4
5 4
6 ◆
7
4
1
8
9
10 1
11
12
1
1
13 1
14 ◆
15
1
1
16
17
18 ◆
19 ◆
20
1
1
1
21 1
22 1
23
24
25 1
26
27
1
1
28 2
29 2
30 1
31
32
33 1
34 1
◆ = Wear part
1
1
1
1
1
1
1
2
Pos K Qty Part No.
Description
105062 Spraypack 22-18S AC carriage with upper hopper assy.
1 1 105070 Piston pump 22-18S PE+TG Spare parts for the pneumatic pump are listed in the operating instructions 22-18S.
935028 Sticker
9900342 Hexagon socket head cap screw
9910801 Cap nut
9925014 Serrated lock washer
9999406 Single caster
3202492 Double pipe nipple
9992846 Angle 90 degrees
9992847 Angle 45 degrees
253426
366955
267313
55721
Union nut
Suction nipple
Suction tube
Inlet
97560 Coat
9992833 Loctite 638 green
10722
104560
Potential equalization cable cpl.
Tube
105350
105352
350499
384116
Valve box
Sealing screw
Screw-in socket M16x1.5 RN1/4
Swivel, assy.
9930607 Center-grooved dowel pin
9992590 Loctite 222
9992616 Molykote DX grease
9992129 Bend elbow
128318 Nipple
128319
115313
Union nut
Filter reducing valve
9998677 Pressure gauge D40 0-1 MPa; 0-10 bar; 0-145 psi
9985691 Connection T-piece
9983229 Connection nipple
935049 Plug-in nipple 1/4“ outside threads
9970150 Sealing ring
114331 Safety valve
20
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
Spraypack 22-18S AC .
2
B_01823
16
45
1
22
19
40 Nm; 29.5 lbft
20
24
18
23
17
21
37/ 38
36
24
40 Nm; 29.5 lbft
35
14
11
10
8
44
42
43
41 39
40
6
3
34
33
30
31
35
46
26
27
28
25
32
29
13
12
9
15
7
4
15
5
35
21
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
Pos K Qty Part No.
Description
35 1 9992528 Loctite 270
36 1 9984564 High pressure double hoses DN4-ND270 DL25
37 1 364005 Air Coat Gun GM 3000AC fi lter M16x1.5 LV
Spare parts for the gun are listed in the operating instructions GM 3000AC
38 1 379411 Nozzle ACF3000 11/40
39 1
40 ◆
41 ◆
42
1
1
2
43 2
44 ◆
45
1
1
46 1
◆ = Wear part
340265
340427
3756
9902313
9920314
340429
100338
9994628
Upper hopper with fi lter disk
Upper hopper black
Filter disk D 57
Screw, Sheet Metal
Washer
Cover
Handle
Double reducing nipple with 2 x 90°
22
Spraypack 22-18S AC .
EDITION 04/2006
OPERATING MANUAL
PART NO. DOC105861
Germany
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: ++49/ (0)7544 / 5050
Telefax: ++49/ (0)7544 / 505200
E-Mail:[email protected]
Belgium
WAGNER Spraytech Benelux BV
Veilinglaan 58
B- 1861 Wolvertem
Telephone: ++32/ (0)2 / 269 4675
Telefax: ++32/ (0)2 / 269 7845
E-Mail: [email protected]
United Kingdom
WAGNER Spraytech (UK) Ltd.
The Coach House
2 Main Road
GB- Middleton Cheney, OXON OX17 2ND
Telephone: ++44/ (0)1295 / 714 202
Telefax: ++44/ (0)1295 / 710 100
E-Mail: [email protected]
Netherlands
WAGNER SPRAYTECH Benelux BV
Zonnebaan 10
NL- 3542 EC Utrecht
PO Box 1656
3600 BR Maarssen
Telephone: ++31/ (0)30 / 241 4155
Telefax: ++31/ (0)30 / 241 1787
E-Mail: [email protected]
Japan
WAGNER Spraytech Ltd.
2-35, Shinden Nishimachi
J- Daito Shi, Osaka, 574-0057
Telephone: ++81/ (0)720 / 874 3561
Telefax: ++81/ (0)720 / 874 3426
E-Mail: [email protected]
Sweden
WAGNER Industrial Solutions Scandinavia AB
Karbingatan 28
S- 25467 Helsingborg
Telephone: ++46/ (0)42 150 020
Telefax: ++46/ (0)42 150 035
E-Mail: [email protected]
Czechoslovakia
WAGNER s.r.o.
Na Belidle 1/63
C- 15000 Praha 5
Telephone: ++420/ (0)2/ 573 123 24
Telefax: ++420/ (0)2/ 545 001
E-Mail: [email protected]
GB
Switzerland
J. WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Telephone: ++41/ (0)71 / 757 2211
Telefax: ++41/ (0)71 / 757 2222
E-Mail: [email protected]
Denmark
WAGNER Spraytech Scandinavia A/S
Helgeshøj Allé 28
DK- 2630 Tåstrup
Telephone: ++45/ 43 271 818
Telefax: ++45/ 43 43 05 28
E-Mail [email protected]
France
J. WAGNER France S.A.R.L.
5, Ave. du 1er Mai – BP 47
F- 91122 Palaiseau-Cedex
Telephone: ++33/ (0)1 / 69 19 46 76
Telefax: ++33/ (0)1 / 69 81 72 57
E-Mail: [email protected]
Italy
WAGNER COLORA S.r.l
Via Fermi, 3
I- 20040 Burago di Molgora (MI)
Telephone: ++39/ 039 / 625021
Telefax: ++39/ 039 / 6851800
E-Mail: [email protected]
Austria
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: ++49/ (0)7544 / 5050
Telefax: ++49/ (0)7544 / 505200
E-Mail:[email protected]
Spain
WAGNER Spraytech Iberica S.A.
Ctra. N- 340, Km. 1245,4
E- 08750 Molins de Rei (Barcelona)
Telephone: ++34/ (0)93/ 680 0028
Telefax: ++34/ (0)93/ 668 0156
E-Mail: [email protected]
USA
Walter Pilot North America
46890 Continental Drive
Chesterfield, MI 48047 USA
Telephone: ++1/ 877 / 925-8437
Telefax: ++1/ 586 / 598-1457 http://www.waltherpilotna.com
23
CERT
IF
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/RDERNUMBER 105861
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