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Owners Manual
Installation Instructions
For Model
•
PTSF-2510-10
•
PTSF-2510-13
Table of Contents
Subject Page
PURE TECH 2500 Diagram
System Overview
Pre Installation
5
6
Installation 7
Installing 9
Water On 10
Post Installation
Information Notes
11
11
Maintaining 12
Installing Chlorine in PURE TECH 250 13
Backwash Procedure
Timer Assembly
14
16
17 Timer Parts List
Control Drive
Control Valve Drive Parts List
Control Base
19
Control Base 21
Bypass Assembly,
Bypass Assembly,
Page 2
PURE TECH 250 FEATURES
Installation for PURE TECH 250 28
Warranty
Notes
30
31
P.O. Box 730486
Ormond Beach, FL 32173-0486
1-888-989-(PURE) 7873 Office • 1-877-219-(PURE) 7873 Fax
Copyright© 2003 all rights reserved
Tech Support: 1-888-989-7873
PURE WATER TREATMENT, INC.
PURE TECH 2500 FLOW DIAGRAM
Page 3
Job Specification Sheet
Tank
Dia.
6”
7”
8”
9”
10”
12”
13”
14”
16”
• JOB NO. _________________________________________________________
• MODEL NO. ______________________________________________________
• WATER TEST _____________________________________________________
• MINERAL TANK SIZE DIA. _______ HEIGHT ________
• CONTROL VALVE SPECIFICATIONS:
Type of Timer
A) Std
B) *L*
C) 7 Day
D) 12 Day
Day/Time of Backwash
Drain Line Flow Control _____________
Injector Size _______________________ gpm
TYPICAL CONTROL VALVE INFORMATION
Injector Inj.
Color
Slow Rinse Rate (gpm)
#0
#0
#1
#1
#1
#2
#2
#3
#3
Red
Red
White
White
White
Blue
Blue
Yellow
Yellow
.31 gpm
.31 gpm
.45 gpm
.45 gpm
.45 gpm
.84 gpm
.84 gpm
1.0 gpm
1.0 gpm
DLFC
***
1.2 gpm
1.2 gpm
1.5 gpm
2.0 gpm
2.4 gpm
3.5 gpm
4.0 gpm
5.0 gpm
7.0 gpm
Page 4
Due to varying water conditions, tank sizes and water pressures, the above settings should be used only as a guideline.
*** D.L.F.C. (Drain Line Flow Control). Backwash and Rapid Rinse Flow Rates.
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System Overview
• This installation guide gives a step by step, start to finish procedure for installing
PURE TECH 2500 systems using Fleck valves.
• Your new system from the PURE WATER TREATMENT, INC. comes with an owner/service manual, which, is enclosed along with these instructions, and will help explain all necessary details required for successful installation and operation of your system. Please refer to these instructions and the service manual supplied with your system during installation and programming.
• All steps provided herein are for typical installations only. If you require additional plumbing to install your system, simply contact a person who is knowledgeable in residential plumbing or have a local plumbing company help you install, or install the system for you.
• There is a bit of "over-kill" in our instructions, but please bear with us as we want to ensure that you, our customer, fully understand the instructions and are completely satisfied with your installation!
• We recommend that you take a few minutes and look at the service/parts manual for your particular model, to help you better understand your new water system. Take your time and carefully read the instructions.
• Get all of your plumbing parts together before you start, and have an assistant help you, if possible. Typical installation should take no more than a few of hours.
• If you are going to turn the water off to your house while installing the system, we recommend that you turn off the electricity to your electric water heater during installation. After the system is installed with water running through it, turn on a few hot and cold-water faucets, and let them run until there is no more air in your lines, then turn the electricity back on to your water heater.
• Our systems can safely handle a pressure range of 35-95 psi. However, as with most residential plumbing and for best operation causing the least wear on critical parts, we recommend an operating range of 40-65psi. Now all you have to do is plumb in the system, plug it in and set the current time of day!
Page 5
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Pre Installation
•
•
Your system should be located in a protected, dry, level and non-freezing area.
We recommend a ½" drain for the backwashing cycles. If possible, the house drain should be no farther than 20 feet from the system. (Always follow local plumbing codes).
•
•
You will need a standard 3-prong, 120V, grounded outlet that is not controlled by a switch. Our Fleck valves have a 5' power cord, but you can use an extension cord if an outlet is not nearby. Please follow any local building/safety codes if you need to use an extension cord.
Make a list of all the plumbing fittings you will need to completely install the system to make it ready for operation.
Assemble all tools needed to install the system, and start your installation! •
1) Pipe Cutters
2) PVC Glue
3) PVC, copper or CPVC pipe
Tools and Materials needed
4) Two 1” or ¾” male adapters—Depending on which bypass is ordered.
Page 6
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Installation
2.
3.
Turn off the main water shutoff valve.
Next, open all plumbing fixtures in the house including all outside faucets in order to drain the lines of all water possible.
Cut and remove a section of the main incoming water line near where the system is to be installed. Allowing this line to drain thoroughly.
4.
5.
6.
Install PURE TECH 250 . See page 28 for installation
Remove the yoke (or optional bypass valve) from the back of the tank valve by loosening the two small stainless steel clamps on either side of the rear valve assembly, that holds it in place. Then simply pull it off the back of the valve. Now that you have the yoke or bypass valve removed, follow the directions below to make them ready to install on the valve.
INSTRUCTIONS FOR USING A YOKE. If you have a standard Noryl Plastic yoke, it will have two ¾" or 1" male thread nipples, (one inlet & one outlet). You will need to buy two ¾" or 1" Female thread adapters to whatever type and size of piping you are plumbing the system to.
7.
8.
INSTRUCTIONS FOR USING A BYPASS. If you are using our optional ¾" or 1" brass bypass valve, you will need to purchase two ¾" or 1" Male thread adapters to whatever type and size pipe you are plumbing to.
If you are going to use copper piping and be soldering joints, we do not recommend applying intense heat, to your new valve/meter assembly. We always recommend that you remove the yoke or bypass from the valve assembly, and attach your plumbing adapters to the yoke or bypass away from the valve. This simple step will ensure that you are not applying any heat as you solder or pressure as you tighten the adapters onto the yoke/bypass, while they are mounted on the valve body itself.
9. Another tip if you are using copper adapters. Always solder a 3" to 5" piece of copper pipe into each of the two pipe adapters away from the valve, then let them cool off before threading each one onto the yoke or bypass valve.
10. After they cool off, apply Teflon tape to the male threads of the Noryl yoke, (or onto the male adapters for the brass bypass valve), and securely tighten them to the yoke or bypass valve. Again, doing this before you re-attach them back onto the rear of the valve body assembly.
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Installation Cont.
10. (Important!! WE DO NOT recommend connecting adapters to either the yoke or bypass valve, while the yoke or bypass valve is connected to the Valve assembly! You may exert too much pressure on the valve while securing the adapters, causing damage to the valve housing!)
11.
After all soldering is finished and the adapters are securely threaded onto either the yoke or the brass bypass valve assembly, then attach the yoke or bypass valve back onto the valve/meter assembly and secure it with the two small stainless steel clamps.
12. Now position your system in place for the final water line installation.
13. Remember; if you are using our optional brass bypass valve, make certain the bypass valve is set in the "Service" position, while soldering the pipes to the system. Then return it to the "Bypass" position before turning your water back on to the house.
14. Measure and cut the lengths of pipe you need to plumb the main hard water line into your system. Then do the same for the clean water line that will exit from the system, back out into the house.
15. *NOTE* As you look directly into the two holes in your Fleck valve, the hard water line will always enter the hole on the LEFT SIDE of the yoke or bypass valve assembly. The valve body also has an arrow stamped into each side, showing the direction of flow.
16. If you use our optional bypass valve, arrows indicating water flow direction are printed on the top of the bypass valve assembly.
17. Just remember, that as you are looking directly into the two holes where the water enters and exits the valve, the hard water line from your house always enters the hole on the LEFT. The conditioned water flowing out from the system, back into your house is always the hole on the RIGHT.
Page 8
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Installing the Drain Line to the Valve
1.
2.
All of our Fleck valves have a drain hose barb, generally located on the lower, backside or side of the valve. First, check to make certain this drain hose barb is securely threaded into the valve body and that the threads have been sealed with Teflon tape.
Once you know the drain hose barb is installed properly, carefully push the 1/2" ID plastic drain hose completely over the barbed end of the fitting, and then attach a small hose clamp to the end of the line so it cannot work loose over time. Run the opposite end of this drain hose to the drain you are going to use for your system. Remember to leave a small air gap at the end of the hose going to the house drain.
(Follow local plumbing codes), and secure it there.
3. When the system is in the backwash mode, water will flow out of this drain line with a fair amount of pressure, especially during the "rapid rinse phases" of the process, and the line may sometimes "jump" a little when changing cycles.
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Turning the Water Back On
1. INSTRUCTIONS FOR USING A BYPASS VALVE. If you are using a bypass valve, make sure your bypass valve is now in the "BYPASS" position.
2. Turn your water on slowly, leaving all your faucets in the house open until water starts coming out of them. After they are all running steady and the air is out of the water lines, turn them off one by one. The raw water will be bypassing your system at this time.
3. Slowly open your bypass valve to the “SERVICE” position and begin filling the system with water. In a few minutes the sound of water entering the system will stop.
4. Next, open one faucet, (preferably an outside faucet, a laundry sink or bathtub), letting the water run through it slowly for a few minutes. This allows the water to rinse the inside of your system out and settle the media.
5. Sometimes you may experience some light/medium brown or black color rinsing off the new media..... This is normal...and should only last a few minutes.
6. This is why we suggest running the water through only one faucet, to clear the system of this colored water.
7. After a few minutes, and the water is running clear.....turn the faucet off.
8. You now have clean water on your cold water side.... The hot water will take a couple of days to become clean, as your hot water tank is full of bad water.
Page 10
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Post Installation
1.
2.
Look in your service manual, for your particular model Fleck valve, and manually run your valve through a backwash cycle. To do this, simply turn the manual "Regen" dial clockwise just a few "clicks" at a time, stopping at each setting for a minute, to clear the air out of the system and valve. Once you have completed turning the "Regen" knob one complete revolution and it is set back to the "Service" position, the system is now ready for use!
Finally, plug the valve in the electrical outlet and set the current time of day. Our systems will regenerate around 2:00am.
3. Check all connections for leaks.
4. You are now ready to experience PURE WATER!
Don’t forget to tell your friends, family and neighbors about how excellent the
PURE TECH 2500 works for you.
Page 11
Information Notes
• Even though you now have PURE WATER in your cold water lines, your water heater is still full of raw water. Through normal use, this water will be replaced with clean water in about 2 to 3 days.
• We supply a toll free number (888-989-7873), to all of our customers to use, in case they don't understand something contained in our installation instructions.
• Hard copper pipe generally comes in two types. Use the thicker "L" type copper pipe rather than thinner "M" type copper pipe.
• Follow your local plumbing and building codes when installing our systems.
• Please Email us a picture of your installed system!! Let us see how good of a job you did on the installation. [email protected]
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Maintaining Your System
1. Turn the first and second ball valves to the off position.
2. Open spigot to relieve pressure from PURE TECH 250 Chlorine Pot Feeder.
3. Open Pot Feeder and close spigot.
4. Carefully clean the feeder tube with a pipe cleaner.
5. Add Chlorine Pellets to Pot Feeder.
(SEE PAGE 29 FOR LIST OF MANUFACTURERS)
WARNING!!
Do not mix brands of chlorine. Mixing brands may cause an explosion.
6. Close Pot Feeder turn ball valve back to the open position.
7. You will need to add chlorine to the system once every 2 to 3 months.
8. The system will manually backwash itself clean. If you find that the system is not producing enough clean water, then set the ‘regen’ pins to regenerate more often.
9. If the clogs, you may need to clean it. To do so, use a 5 gallon bucket and mix 3 parts water with 1 part Muriatic acid.
10. Soak JUST the PURE TECH 250 for 15 minutes. DO NOT put lid or o-rings in the solution.
11. Thoroughly rinse PURE TECH 250 in clean water.
12. Install the PURE TECH 250 back in line and let run for 20 minutes before adding chlorine.
Page 12
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Installing Chlorine in PURE TECH 250
Page 13
1. After checking that you have no leaks, you are now ready to add chlorine.
2. Turn the first and second ball valves to the off position.
3. Open spigot to relieve pressure from PURE TECH 250 Chlorine Pot Feeder.
4. Open Pot Feeder and close spigot.
5. Add Chlorine Pellets to Pot Feeder. (DO NOT MIX DIFFERENT TYPES OF
CHLORINE - OR EXPLOSION WILL OCCUR. SEE PAGE 29 FOR LIST OF
CHLORINE MANUFACTURERS)
6. Close Pot Feeder turn ball valve back to the open position
Chlorine Dial Settings
Problem Setting
1 notch
2-3 sulfur
4-6 sulfur
.5-1 iron
1.5-2 iron
2.5-3 iron
3.5-up iron
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Backwash Start-up Procedure
How To Set Days On Which Water System Is To Regenerate:
Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract fingers to obtain the desired regeneration schedule.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive gear. Turn the large gear until the actual time of day is at the time of day pointer. Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water
System At Any Time:
Turn the manual regeneration knob clockwise. This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program. The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing. Even thought it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set only one half of this time. In any event, conditioned water may be drawn after rinse water stops flowing from the water system drain line.
How to Adjust Regeneration Time:
1. Disconnect the power source.
2. Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob.
3. Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear.
4. Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out.
5. Turn the time plate so the desired regeneration time aligns next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial. Tighten each of the three screws.
7. Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
Page 14
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Backwash Start-up Procedure Cont.
Page 15
How To Set Regeneration Cycle
Program:
The regeneration cycle program on your water system has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions. To expose cycle program wheel, grasp timer in upper lefthand corner and pull, releasing snap retainer and swinging timer to the right. To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs towards center, lift program wheel off timer. (Switch arms may require movement to facilitate removal.)
How To Change The Length Of The
Backwash Time:
The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting a zero determines the length of time your unit will backwash. FOR EXAMPLE: If there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equals the backwash time in minutes. (Note: Do not add pins before “0” minutes designation.)
How To Change The Length Of Rapid Rinse:
The second group of pins on the program wheel determines the length of time that your water system will rapid rinse. (2 min. per pin.) To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes.
Timer Assembly
Page 16
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Timer Parts List
Item No. No. Req’d Part No. Description
1 . . . . . . . . . 1 . . . . . . . . . 13870 . . . . . . . . . . . Timer Housing
2 . . . . . . . . . 1 . . . . . . . . . 13011 . . . . . . . . . . . Cycle Actuator Arm
3 . . . . . . . . . 1 . . . . . . . . . 40096-24 . . . . . . . . 24 Hour Gear Assembly, 12 Midnight
40096-02 . . . . . . . . 24 Hour Gear Assembly, 2 a.m.
4 . . . . . . . . . 1 . . . . . . . . . 13886-01 . . . . . . . . Knob
5 . . . . . . . . . 5 . . . . . . . . . 13296 . . . . . . . . . . . Screw - Timer Knob and Motor Mtg. Plate
6 . . . . . . . . . 1 . . . . . . . . . 11999 . . . . . . . . . . . Button Decal
7 . . . . . . . . . 1 . . . . . . . . . 14381 . . . . . . . . . . . Skipper Wheel Assembly - 12 Day
14860 . . . . . . . . . . . Skipper Wheel Assembly - 7 Day
8 . . . . . . . . . 1 . . . . . . . . . 13014 . . . . . . . . . . . Regeneration Pointer
9 . . . . . . . . . 1 . . . . . . . . . 14265 . . . . . . . . . . . Spring Clip
10 . . . . . . . . 2 . . . . . . . . . 13311 . . . . . . . . . . . Spring - Skipper Wheel Detent
11 . . . . . . . . 2 . . . . . . . . . 13300 . . . . . . . . . . . Ball - 1/4 in. Dia. Skipper Wheel
12 . . . . . . . . 1 . . . . . . . . . 15424 . . . . . . . . . . . Spring - Main Gear Detent
13 . . . . . . . . 1 . . . . . . . . . 13911 . . . . . . . . . . . Main Drive Gear
14 . . . . . . . . 1 . . . . . . . . . 19210 . . . . . . . . . . . Program Wheel
15 . . . . . . . . 21 . . . . . . . . 15493 . . . . . . . . . . . Roll Pin
16 . . . . . . . . 1 . . . . . . . . . 13018 . . . . . . . . . . . Idler Shaft
17 . . . . . . . . 1 . . . . . . . . . 13312 . . . . . . . . . . . Spring - Idler
18 . . . . . . . . 1 . . . . . . . . . 13017 . . . . . . . . . . . Idler Gear
19 . . . . . . . . 1 . . . . . . . . . 13164 . . . . . . . . . . . Drive Gear
20 . . . . . . . . 1 . . . . . . . . . 13887 . . . . . . . . . . . Motor Mounting Plate
21 . . . . . . . . 1 . . . . . . . . . 18743 . . . . . . . . . . . Motor - 120V., 60 Hz.
19659 . . . . . . . . . . . Motor - 24V., 60 Hz.
22 . . . . . . . . 2 . . . . . . . . . 13278 . . . . . . . . . . . Screw - Motor Mounting
23 . . . . . . . . 3 . . . . . . . . . 11384 . . . . . . . . . . . Screw - Timer Hinge & Ground Wire
24 . . . . . . . . 1 . . . . . . . . . 13881 . . . . . . . . . . . Hinge Bracket
25 . . . . . . . . 3 . . . . . . . . . 14087 . . . . . . . . . . . Insulator
26 . . . . . . . . 1 . . . . . . . . . 10896 . . . . . . . . . . . Switch
27 . . . . . . . . 1 . . . . . . . . . 15320 . . . . . . . . . . . Switch
28 . . . . . . . . 2 . . . . . . . . . 11413 . . . . . . . . . . . Screw - Switch Mounting
29 . . . . . . . . 1 . . . . . . . . . 14007 . . . . . . . . . . . Decal - Time of Day
30 . . . . . . . . 1 . . . . . . . . . 14045 . . . . . . . . . . . Decal - Instructions
31 . . . . . . . . 1 . . . . . . . . . 13864 . . . . . . . . . . . Skipper Wheel Ring
32 . . . . . . . . 1 . . . . . . . . . 15066 . . . . . . . . . . . Ball 1/4 in. Dia. Main Gear
Not Shown.. 1 . . . . . . . . . 13902 . . . . . . . . . . . Harness
Not Shown.. 2 . . . . . . . . . 12681 . . . . . . . . . . . Wire Connector
Not Shown.. 1 . . . . . . . . . 15354-01 . . . . . . . . Ground Wire
Page 17
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Control Valve Drive Assembly
Page 18
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Control Valve Drive Part List
Item No. No. Req’d Part No. Description
1 . . . . . . . . . 1 . . . . . . . . . 14884 . . . . . . . . . . . Back Plate - Stainless Steel
2 . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . 3200, Timer 7 or 12 Day
3 . . . . . . . . . 1 . . . . . . . . . 11838 . . . . . . . . . . . Power Cord
4 . . . . . . . . . 1 . . . . . . . . . 13547 . . . . . . . . . . . Strain Relief
5 . . . . . . . . . 1 . . . . . . . . . 11667 . . . . . . . . . . . Wire Harness
6 . . . . . . . . . 5 . . . . . . . . . 10872 . . . . . . . . . . . Screw - Motor Mounting
7 . . . . . . . . . 1 . . . . . . . . . 10774 . . . . . . . . . . . Bracket - Motor Mounting
8 . . . . . . . . . 2 . . . . . . . . . 10231 . . . . . . . . . . . Screw - Drive Mounting
9 . . . . . . . . . 2 . . . . . . . . . 10302 . . . . . . . . . . . Insulator
10 . . . . . . . . 2 . . . . . . . . . 10218 . . . . . . . . . . . Switch
11 . . . . . . . . 1 . . . . . . . . . 10909 . . . . . . . . . . . Connecting Link Pin
12 . . . . . . . . 1 . . . . . . . . . 10250 . . . . . . . . . . . Retaining Ring
13 . . . . . . . . 1 . . . . . . . . . 10621 . . . . . . . . . . . Connecting Link
14 . . . . . . . . 1 . . . . . . . . . 12576 . . . . . . . . . . . Drive Cam - STF (Black)
1 . . . . . . . . . 12102 . . . . . . . . . . . Drive Cam - RR (White)
15 . . . . . . . . 2 . . . . . . . . . 10338 . . . . . . . . . . . Roll Pin
16 . . . . . . . . 1 . . . . . . . . . 13366 . . . . . . . . . . . Drive Bearing
17 . . . . . . . . 2 . . . . . . . . . 14923 . . . . . . . . . . . Screw - Switch Mounting
18 . . . . . . . . 1 . . . . . . . . . 10769 . . . . . . . . . . . Motor
19 . . . . . . . . 1 . . . . . . . . . 11826 . . . . . . . . . . . Bracket - Brine Valve Side
20 . . . . . . . . 1 . . . . . . . . . 12777 . . . . . . . . . . . Brine Valve Cam - STF (Black)
1 . . . . . . . . . 10815 . . . . . . . . . . . Brine Valve Cam - RR (White)
Not Shown. 2 . . . . . . . . . 10300 . . . . . . . . . . . Screw - Timer Mounting
Not Shown. 1 . . . . . . . . . 13741 . . . . . . . . . . . Hole Plug
Not Shown. 1 . . . . . . . . . 17904 . . . . . . . . . . . Hole Plug
Not Shown. 2 . . . . . . . . . 19367 . . . . . . . . . . . Screw, Thumb
Page 19
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Control Valve Base Assembly
Page 20
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Control Valve Base Part List
Item No. No. Req’d Part No. Description
1 . . . . . . . . . 1 . . . . . . . . . 19328 . . . . . . . . . . . Valve Body
2 . . . . . . . . . 1 . . . . . . . . . 10757 . . . . . . . . . . . End Spacer
3 . . . . . . . . . 6 . . . . . . . . . 10545 . . . . . . . . . . . Seal Ring
4 . . . . . . . . . 5 . . . . . . . . . 11451 . . . . . . . . . . . Spacer
5 . . . . . . . . . 1 . . . . . . . . . 15168 . . . . . . . . . . . Piston
6 . . . . . . . . . 1 . . . . . . . . . 14309 . . . . . . . . . . . Piston Rod Retainer
7 . . . . . . . . . 1 . . . . . . . . . 14452 . . . . . . . . . . . Piston Rod
8 . . . . . . . . . 1 . . . . . . . . . 10209 . . . . . . . . . . . Seal Quad Ring
9 . . . . . . . . . 1 . . . . . . . . . 40078 . . . . . . . . . . . Seal “O” Ring - End Plug
10 . . . . . . . . 1 . . . . . . . . . 10598 . . . . . . . . . . . End Plug Assembly
11 . . . . . . . . 1 . . . . . . . . . 11475 . . . . . . . . . . . Injector Body Gasket
12 . . . . . . . . 1 . . . . . . . . . 17776 . . . . . . . . . . . Injector Body - Plastic
13 . . . . . . . . 1 . . . . . . . . . 10227 . . . . . . . . . . . Injector Screen
14 . . . . . . . . 1 . . . . . . . . . 10914 . . . . . . . . . . . Injector Throat (Specify Size)
15 . . . . . . . . 1 . . . . . . . . . 10913 . . . . . . . . . . . Injector Nozzle (Specify Size)
16 . . . . . . . . 1 . . . . . . . . . 10229 . . . . . . . . . . . Injector Cover Gasket
17 . . . . . . . . 1 . . . . . . . . . 11893 . . . . . . . . . . . Injector Cap (Plastic Body)
18 . . . . . . . . 2 . . . . . . . . . 10692 . . . . . . . . . . . Injector Body Screw
19 . . . . . . . . 1 . . . . . . . . . 18312 . . . . . . . . . . . Drain Retainer
20 . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control Washer
(Specify Flow Rate in GPM)
21 . . . . . . . . 1 . . . . . . . . . 11183 . . . . . . . . . . . Seal “O” Ring
22 . . . . . . . . 1 . . . . . . . . . 11385 . . . . . . . . . . . Flow Control Housing
23 . . . . . . . . 1 . . . . . . . . . 12338 . . . . . . . . . . . 1/2 Pipe x 1/2 Hose x 90° Drain Fitting
24 . . . . . . . . 1 . . . . . . . . . 19936 . . . . . . . . . . . Base Seal
25 . . . . . . . . 1 . . . . . . . . . 19322 . . . . . . . . . . . Adapter Base (2 1/2-8 Thd)
26 . . . . . . . . 1 . . . . . . . . . 19197 . . . . . . . . . . . Slip Ring
27 . . . . . . . . 1 . . . . . . . . . 18303 . . . . . . . . . . . Tank O-Ring
28 . . . . . . . . 1 . . . . . . . . . 13304 . . . . . . . . . . . Distributor O-Ring
29 . . . . . . . . 1 . . . . . . . . . 13030 . . . . . . . . . . . Retainer, Distributor Tube O-Ring
30 . . . . . . . . 1 . . . . . . . . . 60503 . . . . . . . . . . . Clamp Assembly
31 . . . . . . . . 1 . . . . . . . . . 19998 . . . . . . . . . . . Clamp Pivot
32 . . . . . . . . 1 . . . . . . . . . 40057 . . . . . . . . . . . Clamp Screw
1 . . . . . . . . . 40000 . . . . . . . . . . . Pin Hinge (not shown)
NOTE: FOR BACKWASH FILTER VALVE - REPLACE ITEMS 12-18
17 . . . . . . . . 1 . . . . . . . . . 11893 . . . . . . . . . . . . Injector Cap
34 . . . . . . . . 2 . . . . . . . . . 15137 . . . . . . . . . . . . Screw Flat Cap
11 . . . . . . . . 1 . . . . . . . . . 11475 . . . . . . . . . . . . Injector Body Gasket
Page 21
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Bypass Valve Assembly, Plastic
Page 22
Item No. No. Req’d Part No. Description
1 . . . . . . . . 1 . . . . . . . . . .19723. . . . . . . . . . . . . By-Pass Valve Body, Plastic
2 . . . . . . . . 1 . . . . . . . . . .11183 . . . . . . . . . . . . .O-Ring, -015
3 . . . . . . . . 1 . . . . . . . . . .19724. . . . . . . . . . . . . Cap, By-Pass
4 . . . . . . . . 2 . . . . . . . . . .17512. . . . . . . . . . . . . Screw, Hex Washer Head, #6-24 x 3
5A. . . . . . . 1 . . . . . . . . . .17820. . . . . . . . . . . . . Plug, By-Pass, Inlet
5B. . . . . . . 1 . . . . . . . . . .17820-01 . . . . . . . . . . Plug, By-Pass, Outlet (White)
6 . . . . . . . 4 . . . . . . . . . . 18661 . . . . . . . . . . . . .O-Ring, -218
7 . . . . . . . 2 . . . . . . . . . . 18662. . . . . . . . . . . . . Retaining Ring
8 . . . . . . . 2 . . . . . . . . . . 18660 . . . . . . . . . . . . .O-Ring
9 . . . . . . . 2 . . . . . . . . . . 13305 . . . . . . . . . . . . .O-Ring, -119
10 . . . . . . 2 . . . . . . . . . . 13255. . . . . . . . . . . . . Clip, Mounting
11 . . . . . . 2 . . . . . . . . . . 13314. . . . . . . . . . . . . Screw, Hex Washer Head, 8-18 x 5/8
12A. . . . . 1 . . . . . . . . . . 18706. . . . . . . . . . . . . Yoke, Plastic, 1 ″ NPT
18706-02 . . . . . . . . . . Yoke, Plastic 3/4 ″
12B. . . . . . 1. . . . . . . . . . 13708 . . . . . . . . . . . . . Yoke, 3/4 ″
1. . . . . . . . . . 13708NP . . . . . . . . . . Yoke, 3/4
1. . . . . . . . . . 13398. . . . . . . . . . . . . Yoke, 1 ″
″ Nickel Plated
1. . . . . . . . . . 13398NP . . . . . . . . . . Yoke, 1 ″ Nickel Plated
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Bypass Valve Assembly, Brass
Page 23
Item No. No. Req’d Part No. Description
1 . . . . . . . . 1 . . . . . . . . . .19723 . . . . . . . . . . . By-Pass Valve Body, Plastic
1 . . . . . . . . 1 . . . . . . . . . .17290 . . . . . . . . . . . By-Pass Valve Body, 3/4 ″
1 . . . . . . . . . .17290NP. . . . . . . . . By-Pass Valve Body, 3/4 ″ Nickel Plate
1 . . . . . . . . . .13399 . . . . . . . . . . . By-Pass Valve Body, 1 ″
1 . . . . . . . . . .13399NP. . . . . . . . . By-Pass Valve Body, 1 ″ , Nickel Plate
2 . . . . . . . . 1 . . . . . . . . . .11726 . . . . . . . . . . . Seal, By-Pass
3 . . . . . . . . 1 . . . . . . . . . .11972 . . . . . . . . . . . Plug, By-Pass
4 . . . . . . . . 1 . . . . . . . . . .11978. . . . . . . . . . . Side Cover
5 . . . . . . . . 1 . . . . . . . . . .13604-01 . . . . . . . . Label
6 . . . . . . . . 8 . . . . . . . . . .15727. . . . . . . . . . . Screw
7 . . . . . . . . 1 . . . . . . . . . .11986. . . . . . . . . . . Side Cover
8 . . . . . . . . 1 . . . . . . . . . .11979. . . . . . . . . . . Lever, By-Pass
9 . . . . . . . . 1 . . . . . . . . . .11989. . . . . . . . . . . Screw, Hex Head, 1/4-14
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Troubleshooting
Page 24
PROBLEM CAUSE CORRECTION
1. System Fails to Backwash A. Electrical Service To Unit Has
2. Hard Water been interrupted.
B. Timer is Defective
C. Power Failure
A. Bypass Valve is open.
B. Hot Water Tank Hardness.
C. Leak At Distributor Tube.
A. Assure Permanent Electrical Service.
(Check Fuse, Plug, Pull chain or Switch)
B. Replace Timer.
C. Reset Time of Day.
A. Close Bypass Valve.
B. Repeat Flushings of the Hot Water Tank
is required.
C. Make Sure Distributor Tube is Not
Cracked. Check “O” Ring and Tube
Pilot.
D. Replace Seals and Spacers and/or Piston. D. Internal Valve Leak.
3. Loss of Water Pressure
4. Loss of Mineral Through
Drain Line.
A. Iron Buildup in Line to Water
Conditioner.
A. Clean Line to Water Conditioner
B. Iron Buildup in Water Conditioner B. Clean Control and Add Mineral Cleaner
to Mineral Bed. Increase Frequency of
Regeneration.
C. Remove Piston and Clean Control. C. Inlet of Control Plugged Due to
foreign material broken loose from
pipes by recent work done on
plumbing system.
A. Air in Water System.
5. Iron in Conditioned Water. A. Fouled Mineral Bed.
A. Assure that Well System has Proper Air
Eliminator Control. Check for Dry Well
Condition.
A. Check Backwash, Brine Increase
Backwash Time.
8. Control Cycles
Continuously.
A. Broken or Shortened Switch.
9. Drain Flows Continuously. A. Valve is not Programming
Correctly.
B. Foreign Material in Control.
A. Determine if Switch or Timer is Faulty
and replace it, or Replace Complete
Power Head.
A. Check Timer Program and Positioning
of Control. Replace Power Head
Assembly if not Positioning Properly.
B. Remove Power Head Assembly and
Inspect Bore. Remove Foreign Material
and Check control in Various
Regeneration Positions.
C. Internal Control Leak. C. Replace Seals and Piston Assembly.
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
Seal and Spacer Replacement
Page 25
Tools Used in the Seal and
Spacer Replacement
Nut Driver #12664
Socket Adapter #16906
Socket 7/16” #12665
Seal Hook #12874
Puller #13061
Stuffer #11098
All tools are a part of the
Service Repair Kit #60135-2510
1. Turn off water supply to valve. Next, cycle valve to backwash position, then to service.
Now remove electrical plug from outlet.
2. Remove control box cover.
3. Disconnect the brine line from the injector housing to the brine valve (if your unit has timed brine tank fill).
4. Remove the two capscrews that hold the back plate to the valve.
5. Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body, (see Fig. 1) and lay aside.
6. Remove the seal first using the wire hook with the finger loop (see Fig.2).
7. The spacer tool (use only for removing the spacers) has three retractable pins, retained by
Fig. 1 Removing Power Head
and Piston Assembly a rubber ring, at one end; they are retracted or pushed out by pulling or pushing the center button the opposite end.
8. Insert the pin end of the spacer tool into the valve body with the pins retracted (button pulled back). Push the tool tight against the spacer and push the button in, (see Fig. 3).
When the button is pushed in, the pins are pushed out to engage the 1/4 dia. holes in the spacer. Remove the tool from the valve body.
The spacer will be on the end. Pull the center button back, the pins will be retracted and the spacer can be removed from the spacer tool.
Fig. 2 Removing Special Tool From
Valve Body after Inserting Seal
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
Seal and Spacer Replacement cont.
Page 26
9. Alternately remove the remaining seals and spacers in accordance with steps No. 6 and 8.
10. The last or end spacer odes not have any holes for the pins of the spacer tool to engage, therefore if the end spacer does not come out on the first try, try again using the wire hook with the finger loop.
11. To replace seals, spacers and end ring, use special tool with the brass sleeve on one end.
This is a double-purpose tool., (See Fig. 4). The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body.
Fig. 3 Removing Spacer from
Valve Body
12. To restuff a valve body, first take the end ring
(the plastic or brass ring without holes), then with your thumb press the button on the brass sleeve end, the large dia. inner portion is now exposed (See Fig. 4). Place the end ring on this pilot with the lip on the end ring facing the tool, and push the tool into the valve body bore until it bottoms. While the tool is in the valve body, take a seal and press it into the inside diameter of the exposed brass female end.
13. Remove the tool, turn it end for end and insert it into the valve body bore. While holding the large dia. Of the tool, slide it all the way into the valve body bore until it bottoms, then push the center button to push the seal of the tool and leave it in place in the valve body.
Fig. 4 Removing Spacer from
Valve Body
14. Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end. Place a spacer on this end and insert the spacer and tool into the valve.
15. While the tool is still in the valve, press another seal into the inside diameter of the exposed brass sleeve end.
16. Remove the stuffer, turn it end for end, and insert it into the valve body bore.
17. Alternately repeat steps No. 13 and 14 until all seals and spacers have been pushed into the valve (See valve cross section of your valve).
18. Place recommended silicone lubricant on the piston and inside the valve.
19. Hold the back plate with one hand and guide the piston into the valve body with the other hand, then grasp the back plate on both sides and slowly push the piston assembly and end plug assembly into the valve (See Fig. 1).
20. Replace the two PH screws to hold the back plate to the valve and tighten securely.
21. Connect the brine line form the injector housing to the brine valve (if your unit has timed brine tank fill).
22. Set the time of day dial to the correct time.
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
PURE TECH 250 Features
5
Page 27
1
2
1) Flow rate control
2) Large 1 1/2” in and out flow
3) Drain to release pressure or clean unit
4) Clearly labeled flow direction
5) Easy replacement of o-ring on lid
3
4
Tech Support: 1-888-989-7873
Figure A
PURE WATER TREATMENT, INC.
Installation for PURE TECH 250
•
•
•
•
•
•
•
•
•
•
•
First turn water supply off.
Make a cut in your line AFTER your pressure tank.
Install first ball valve AFTER your pressure tank. (see figure a on page 3)
Teflon tape threads on each end of PURE TECH 250.
Place rubber o-ring seal in notch then place adaptation cap and screw down tightly.
Securely tighten, but be careful not to strip the threads.
Install required plumbing bushings in PURE TECH 250 that matches your pipe size.
Install PURE TECH 250 after ball valve. With this installed you will be able to cut the water supply off later to add chlorine.
Install spigot after the PURE TECH 250 . This will allow you to de-pressurize the unit.
Install second ball valve after spigot. This will allow you to stop the water from back feeding from any equipment.
DO NOT INSTALL CHLORINE YET.
Go to Page 7 section 5 and continue with installation of PURE TECH 3000si
Page 28
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
Chlorine Manufacturers
Please contact one of these companies to find a dealer near you.
Page 29
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
Warranty
10 YEAR WARRANTY
FOR RESIDENTIAL APPLICATIONS
Congratulations on the purchase of your PURE TECH Water System. PURE
WATER TREATMENT, INC.
warrants its products to be free from defects in material and workmanship according to the following terms and conditions:
I.
What is Covered?
The PURE TECH 2500 series.
10 YEARS ON PARTS
II. The PURE TECH 1000 R.O. System
A.
10 YEARS PARTS
5 YEARS ON THE REVERSE OSMOSIS
MEMBRANE
B.
10
3 YEARS REVERSE OSMOSIS
MEMEBRANE
______________________________________________________________________________________
Who is Covered?
This product warranty is transferable to a subsequent owner. The only requirement is that the system must remain at the site of original installation.
______________________________________________________________________________________
Extension of Warranty to a Subsequent Installation
The ORIGINAL OWNER may move the system to another location. The influent water quality at the subsequent location MUST, however, be within your system’s operating specifications. Please contact a local authorized PURE
TECH dealer prior to installation at another location.
______________________________________________________________________________________
Registration and Service
To place your system under warranty, your authorized
PURE TECH dealer should complete the owner’s registration form and return one copy to: PURE WATER TREAT-
MENT, INC., P.O. Box 730486, Ormond Bch, FL 32173-
0486, within 30 days of the installation date. For service under this warranty, you should contact the dealer. Retain a copy of this warranty for reference if service is necessary.
Limits on this Warranty
Your system must be sold to you by an authorized PURE
TECH dealer in order to receive coverage under this warranty. Additionally, this warranty does not cover products installed for commercial, industrial, institutional or multifamily applications.
The design of the overall treatment system and performance of your system is related to the chemistry of the water being treated; therefore, This warranty is limited to the equipment manufactured and distributed by PURE WATER TREATMENT,
INC.
This Warranty does not include damage to your system due to:
•
Abuse, misuse or neglect
•
Excessive pressure (over 100 psi for a PURE TECH 1000
R.O. system, or 125 psi for all other PURE TECH systems)
•
Excessive water temperature (over 100° for a PURE TECH
1000 R.O. system, or 120° for all other PURE TECH systems)
•
Freezing, alterations or misapplication
•
A change in the influent water characteristics
Your equipment must be installed and operated in accordance with your owners manual’s recommendations and applicable state and local codes.
______________________________________________________________________________________
No Other Warranties
There is no other express warranty. Implied warranties including any warranty of merchantability or fitness for a particular purpose, are limited to the duration of this warranty and are excluded to the extent permitted by law. There are no warranties other than those contained herein. In no event shall the company be liable for indirect, special or consequential damages in connection with the use of the system.
______________________________________________________________________________________
Modification of the Warranty
PURE WATER TREATMENT, INC. does not authorize any other person to assume for PURE WATER
TREATMENT, INC. any other liability in connection with this product.
The dealer has no authority to make any representations on behalf of PURE WATER TREATMENT, INC. or to modify the terms of this warranty in any way.
Page 30
P.O. Box 730486
Ormond Beach, FL 32173-0486
OFFICE 1-888-989PURE · FAX 1-877-219PURE
“Our Reputation Is Worth More Than Money”
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
Notes
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Page 31
Tech Support: 1-888-989-7873 PURE WATER TREATMENT, INC.
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