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QC-S30/S300 Revision Control List
Manual No.
Date
US501041-00 Mar/1/2006
US501041-01 Dec/14/2007
Bulletin Code S/N applied History
First Edition
1.Changing Pad Pressure Adjusting Lever.
5703051_00
5703051_01
CD070122_00
CD070122_01
021001-
(S300)
014001-
(S30)
2.Adding Tension Pulley.
2-10,3-2
3-3
Page
Foreword
Table Top Collator QC-S300/QC-S30
Important Information
This service manual is designed to help you to repair and maintain the QC-S300/QC-S30 in order to keep it in good operating condition. Please read and understand the instructions in this service manual before performing any repair or maintenance.
- Horizon International Inc. shall not be liable for incidental or consequential damages resulting from: improper or inadequate maintenance by the customer; unauthorized modification or misuse; or operation outside of the environmental specifications for the product.
- Horizon International Inc. follows a policy of continuing improvement in design and performance of this product. Therefore, the product design and specifications are subject to change without prior notice and without our legal obligation.
- All rights are reserved. No part of this manual may be photocopied, reproduced or translated to another language without the prior written consent of Horizon International Inc.
071214/QCS300S30/01E/NO,AA/HS/F7/I9/P7
I
US501041-01
Safety Precautions
- Please read and understand all safety instructions with include the terms safety instructions are ignored, personal injury may result.
WARNING
, and
CAUTION
. If these
- The repair, maintenance and safety instructions in this manual are valid only when the repair or maintenance work is performed according to the procedures described in this manual.
- The term WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
- The term CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines.
It may also be used to alert against unsafe practices.
- Horizon International Inc. cannot anticipate every possible situation that might involve a potential hazard. The instructions in this manual and the warning labels on the machine are therefore not all-inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation, repair or maintenance could cause injury to personnel. Do not attempt to operate any switch, valve, or other energy isolating device where it has been locked or tagged out.
- Some of the drawings in this manual show the machine uncovered for explanations of details inside the machine.
II
Abbreviations
1. Abbreviations for wire colors
BRN = Brown
RED = Red
ORN = Orange
YEL = Yellow
GRN = Green
BLU = Blue
VIO = Violet
GRY = Gray
WHT = White
BLK = Black
BRN(#) = the character (#) that follows the wire color indicates the attached gray sticker. The sticker is to identify the wire in case there are two wires of the same color.
RED/BLU = “/BLU”: the color that follows slash indicates the base color of the wire. In this case, the wire is striped red on the blue color.
2. Abbreviations for electrical parts
Axx
Bxx
Fxx
Gxx
Kxx
Lxx
Mxx
= Inverter/Driver Qxx = Circuit Protector/Breaker
= Sensor QPM = (Multi Layer) P. C. Board
= Fuse QPW = (Single Layer) P. C. Board
= Power Supply S/SWxx = Switch
= Contactor Xxx = Terminal Board/Connector
= LED
= Motor
Yxx = Solenoid/Clutch/Brake
3. Other Abbreviations
CON = Connector
DSW = Dip Switch
NF = Noise Filter
R/VR = Volume
SL/SOL = Solenoid
SSR = Solid State Relay
1
2
3
4
1
2
3
4
Relay Connector, or Terminal Board
1
2
3
4
1
2
3
4
Round Connector
Short Circuit Connector
III
Handling Precautions for P.C.Board and ROM
P.C.Board and ROM can be damaged by humanly imperceptible static electricity.
Handle P.C.Board with following care.
Shield Bag
P.C.Board
Keep P.C.Board in a shield bag.
Conductive
Sponge
Put the ROM on a conductive sponge and keep in a shield bag.
Shield Bag
Acrylic
Cover
Do not put P.C.Board and
ROM on the machine, especially on the acrylic cover.
(No problem on the conductive plate.)
And keep the P.C.Board and
ROM away from the insulators.
Insulators: Plastic, form polystyrene,
chemical fiber fabric, dry
paper, etc.
Clip
Wrist
Strap
Machine
Frame
When replacing the P.C.Board and ROM, or setting the dip switches and volumes on the
P.C.Board, wear a wrist strap, and connect the clip to the machine frame (not painted surface).
IV
CONTENTS
1. General ............................................................ 1-1
1-1 Model of the Collator and Configuration.............................. 1-2
1-1-1 Table for Model of the collator and Configuration.............................. 1-2
1-2 Delivery Mechanism............................................................ 1-3
........................................................................... 1-4
1-3-1 Description of the Service Screen ..................................................... 1-4
1-3-3 Service Mode Screen-P1................................................................... 1-6
1-3-4 Service Mode Screen-P2................................................................... 1-7
1-3-5 Service Mode Screen-P3................................................................... 1-8
1-3-6 Service Mode Screen-P4................................................................... 1-9
1-4 Setting the QC-S30 ........................................................... 1-10
1-4-1 Setting the Frequency/SPF/Connecting Order ................................ 1-10
1-4-2 Setting the Overlap Amount............................................................. 1-11
1-5 Transferring the Image Data ............................................. 1-12
1-5-1 Transferring the Image Data............................................................ 1-12
1-6 Resetting the Connecting Order........................................ 1-13
1-6-1 Resetting the Connecting Order (Tower No.) .................................. 1-13
2. Troubleshooting ............................................... 2-1
2-0 Problem Recovery 2............................................................ 2-2
2-1 Error is Indicated on the Panel
................................................. 2-3
2-1-1 Misfeed or Double Feed Error is Indicated ........................................ 2-3
2-1-2 Jam or No Sheet Error is Indicated.................................................... 2-4
2-1-4 Door Open Error is Indicated ............................................................. 2-6
2-1-5 Option Error or Communication Error is Indicated............................. 2-7
2-1-6 Bin Up/Down Error is Indicated.......................................................... 2-8
2-2 Problem in Collating Quality
..................................................... 2-9
2-2-1 Offset is not Performed Correctly....................................................... 2-9
2-2-2 Sheets are Scratched or Stained ..................................................... 2-10
2-3 Problem in Machine Operation
............................................... 2-11
2-3-2 Offset Function Malfunction ............................................................. 2-12
2-3-3 Bin Does not Rise (Lower) on QC-S300 .......................................... 2-13
2-3-5 Machine Does not Stop although the Tray is Full ............................ 2-15
2-4 Problem in LCD Monitor.....................................................2-16
3. Mechanism of QC-S300/-S30........................... 3-1
3-1 Feed Section........................................................................3-2
3-1-1 Feed Section Mechanism .................................................................. 3-2
3-2 Drive Link Section ................................................................3-3
3-2-1 Drive Link Section Mechanism........................................................... 3-3
3-3 Transport Belt Frame Section ..............................................3-4
3-3-1 Transport Belt Frame Section Mechanism......................................... 3-4
3-4 Gate Switch Section.............................................................3-5
3-4-1 Gate Switch Section Mechanism ....................................................... 3-5
(1/2) ................................................................... 3-6
3-5-1 Bin Up Mechanism of QC-S300......................................................... 3-6
3-5-2 Bin Up Mechanism of QC-S30........................................................... 3-7
3-6 Offset/Swing Section............................................................3-8
3-6-1 Offset/Swing Section Mechanism ...................................................... 3-8
3-7 Conveyor Section.................................................................3-9
3-7-1 Conveyor Section Mechanism ........................................................... 3-9
V
4. Electrical Parts Location................................... 4-1
4-1 Motor/Solenoid Location and Name.................................... 4-2
4-1-1 Motor/Solenoid Location and Name .................................................. 4-2
4-2 Sensor/Solenoid Location and Name.................................. 4-3
4-2-1 Sensor/Solenoid Location and Name ................................................ 4-3
4-3 Other Electrical Parts Location and Name .......................... 4-4
4-3-1 Other Electrical Parts Location and Name......................................... 4-4
5. Board................................................................ 5-1
5-1 Board Location and Name .................................................. 5-2
5-1-1 Board Location and Name ................................................................. 5-2
5-2 QPM-208:Color LCD Control Board (QC-S300)
.................... 5-3
5-2-1 QPM-208 Connector Location (QC-S300)......................................... 5-3
5-2-2 DSW and LED on QPM-208 .............................................................. 5-4
5-3 QPW-725: Main Control Board (QC-S300)
............................ 5-5
5-3-1 QPW-725 Connector Location (Upper Half) ...................................... 5-5
5-3-2 QPW-725 Connector Location (Lower Half) ...................................... 5-6
5-3-3 DSW and LED on QPW-725.............................................................. 5-7
5-4 QPW-726: Switch Board (QC-S300)................................... 5-8
5-4-1 QPW-726 Connector Location (QC-S300) ........................................ 5-8
5-5 QPW-749: User Interface Board (QC-S30)......................... 5-9
5-5-1 QPW-749 Connector Location (QC-S30) .......................................... 5-9
5-6 QPW-748: Main Control Board (QC-S30) ............................. 5-10
5-6-1 QPW-748 Connector Location (QC-S30) ........................................ 5-10
5-7 QPW-726: Switch Board (QC-S30)................................... 5-12
5-7-1 QPW-726 Connector Location (QC-S30) ........................................ 5-12
6. Wiring Diagram................................................. 6-1
6-1 Power Circuit Diagram (QC-S300/S300F,-S30/S30F) ........ 6-2
6-1-1 Power Circuit Diagram (QC-S300/S300F,-S30/S30F)....................... 6-2
6-2 Drive Section 115/230 VAC Wiring Diagram (QC-S300/S30)6-3
6-2-1 Drive Section 115/230 VAC Wiring Diagram ..................................... 6-3
6-3 Wiring Diagram on Each Section (QC-S300)
.........................6-4
6-3-1 Wiring Diagram on Each Section (QC-S300) .................................... 6-4
6-3-2 24VDC Wiring Diagram (QC-S300/S300F) ....................................... 6-5
6-4 Wiring Diagram on Each Section (QC-S30)
...........................6-6
6-4-1 Wiring Diagram on Each Section (QC-S30) ...................................... 6-6
6-4-2 24 VDC Power Circuit Diagram (QC-S30/QC-S30F)......................... 6-7
VI
1
General
1 General
1-1 Model of the Collator and Configuration ..............................................
1-2 Delivery Mechanism ............................................................................
1-3 Service Screen (1/6) ...........................................................................
1-5 Transferring the Image Data ................................................................
1-6 Resetting the Connecting Order ..........................................................
1-1
1 - 1 - 1 Table for Model of the collator and Configuration
1 General
1 - 1 Model of the Collator and Configuration
1 - 1 -
1
Table for Model of the collator and Configuration
Items
Panel
Board
Bin Up Mechanism
Sheet Detect Switch
Sheet Pass Sensor
Energy Saver Mode
Model
QC-S300 QC-S300F
Color LCD and Touch Panel
QPM-208 LCD Board and Inverter Board
Bin is raised automatically by M04 Bin Up Motor.
Sheets are detected by micro-switch S11-S20.
Light transmission type (Double feed and misfeed is detected by the optical transmission amount).
Filament lamp is required to replace.
After preset time has passed, back light of the LCD and the lamp of the sheet pass sensor turns off.
1.4A (115V/60Hz) 1.8A (115V/60Hz)
Power Consumption
0.7A (230V/50Hz)
0.8A (230V/60Hz)
73kg
0.9A (230V/50Hz)
0.9A (230V/60Hz)
80kg Weight
*1 Double feed detection by photoelectric sensor.
If the overlapped sheets are shifted 30 mm or more to the feeding direction, the time that the photoelectric sensor is activated becomes longer.
Double feed is detected by this time lag. (If the shifted amount is
30 mm or less, double feed cannot be detected.)
*2 QC-S300F/30F has a conveyor motor M02 (40 W).
QC-S30 QC-S30F
LED Monitor and Push Button
No LCD Board, No Inverter Board
Bin is raised manually by the Bin Lever.
No detect mechanism. Machine knows by misfeed.
Photoelectric Sensor (detected by On/Off)*1
LED lamp replacement is not required.
-
2.3A (115V/50Hz)
1.3A (115V/60Hz)
0.6A (230V/50Hz)
0.7A (230V/60Hz)
73kg
2.5A (115V/50Hz)
1.5A (115V/60Hz)
0.8A (230V/50Hz)
0.8A (230V/60Hz)
80kg
1-2
1 General turned
1 - 2 Delivery Mechanism
1 - 2 -
1
Delivery Mechanism
Order of the delivered sheets differs between left delivery and the right delivery.
Deliver to the Left Deliver to the Right
10
9
8
7
5
6
7
3
4
1
2
8
9
10 4
8
9
3
2
1
10
5
6
7
3
4
1
2
Sheet on bin 10 comes head.
Sheet from bin9 goes over on the sheet from bin10 after some delay,and the rest of the sheet as well.
Sheet on bin 1 comes head.
Sheet from bin2 goes over on the sheet from bin1 after some delay, and the rest of the sheet as well.
51041
10201A1
Overlap Setup Screen: Service Mode-p1for stand alone collator, p2 for connected collators.
Delivered face of the sheets differs between left delivery and the right delivery.
Deliver to the left Deliver to the right
Front
Front
Front
Front
Front
Front
Front
Back
Front of the sheet on the bins becomes front of the collated sheets.
Front of the sheet on the bins becomes back of the collated sheets.
51041
10201B1
Stand Alone Collator: Overlap direction differs between left delivery and the right delivery.
Deliver to the Left Deliver to the Right
Connected Collators: Overlap amount is setup at the left tower.
1
For the tower 2, setup using this tower 1.
For the tower 3, setup using this tower 2.
1
2
2
3
[NOTE]
When sheets are delivered to the left, tower 3 cannot be used.
For the tower 2, setup using this tower 1.
51041
10201C1
Connected Collators: Overlap direction differs between left delivery and the right delivery.
Deliver to the Left Deliver to the Right
1
General
51041 10201D1
0 + direction 0 + direction
When the number is increased to the + direction, the gap becomes small.
When the number is increased to the + direction, the gap becomes big.
When the number is incresed to the + direction, gap between the timing to start the clutch which rotate the feed roller on each bins becomes big. For the left delivery, sheets are transported from the lower bin first, so the gap direction becomes opposite compared to the right dlivery.
51041
10201E1
1 - 2 - 1 Delivery Mechanism
0 +direction
When the number is incresed to the + direction, the gap becomes small.
0 +direction
When the number is incresed to the + direction, the gap becomes big.
When the number is increased to the + direction, gap between the delivery start timing between towers becomes big. For the left delivery, the gap direction becomes opposite compared to the right delivery, because the tower which start feeding first is opposite.
51041
10201F1
1 General
1 - 3 Service Screen
(1/6)
1 - 3 -
1
Description of the Service Screen
Information Screen
1 1 1 1
Initial Setting Screen
4 5 6 7
51041
10301A1
1 - 3 - 1 Description of the Service Screen
Q C - S 3 0 0
1-4
P1 Refer to
- Overlap amount to the right delivery. (Single)
- Overlap amount to the left delivery. (Single)
- Set not to detect a double feed when using thick sheets.
- Time that the clutch is being turned on.
P2
Refer to
- Overlap amount to the right delivery. (Several)
- Overlap amount to the left delivery. (Several)
- Sensitivity to detect a double feed or a misfeed.
- Set not to detect a misfeed when using thin sheets.
P3
Refer to
- Initialize = Reset values to the default setting at factory.
- Speed Limit = Limits the maximum speed.
- Idling = Performs the idling operation.
- Display Indication = Japanese/Pictograph
P4 Refer to
- Input Monitor: Monitors the sensor On/Off status.
- Single Operation: Moves the specific part of the machine singly.
- Amount of light received for the sheet pass sensor.
51041
10301B1
1 General
1 - 3 Service Screen
(2/6)
1 - 3 -
2
Initial Setting Screen
Initial Setting Screen Frequency
UP
Select the frequency of the area where the collators is used.
SPF
Select [On] when SPF (Stitcher) is used.
Q C - S 3 0 0
51041
10302D1
SPF-9
Series
Touch to change the number shown.
Touch to show the
Numeric Keypad
Screen.
Connecting Order
3 2
- Setup the number of the collator connected and the order
(from the left).
- Touch the window to change the number to 1, 2, 3, 1...
51041
10302B1
Stand Alone
1 1
Upstream of 3
3 1
Middle of 3
3 2
Downstream of 3
3 3
51041
10302E1
51041
10302A1
Ebergy Saver Mode
Time Delay
1 0
51041
10302C1
- Set the time until the energy saver mode. The range of time can be set from 0 to 999 (min).
The 10 (min.) is set at the factory.
- In energy saver mode, back light of the LCD and the lamp on sheet pass sensor are turned off.
Only the LED for the Check button and the Stop button are turned on.
- Touch any part of the LCD screen to escape from the energy saver mode.
1
General
1 - 3 - 2 Initial Setting Screen 1-5
1 - 3 - 3 Service Mode Screen-P1
1 General
1 - 3 Service Screen
(3/6)
1 - 3 -
3
Service Mode Screen-P1
P1 Service Mode Screen
51041
10303A1
Q C - S 3 0 0
When deliver to the right (Single)
- If the value is increased, gap between the sheets becomes bigger.(*)
- If the value is decreased, gap between the sheets becomes smaller, and then shifted to the opposite side.
1
2
-direction
-99
3
1
2
3
Standard
0
4
Gap becomes opposite
+99
4
3
2
1
+direction
51041
10303B1
When deliver to the left (Single)
- If the value is increased, gap between the sheets becomes smaller, and then shifted to the opposite side.(*)
- If the value is decreased, gap between the sheets becomes bigger.
Gap becomes bigger
-direction
-99
Standard
0
Gap becomes opposite
99
+direction
51041
10303C1
For Running Thick Sheets
- When using thick or black sheet, sheet pass sensor may misdetect a double feeding. This setting allows to change the threshold value to let the thick sheets pass without error.
- If the value is increased, threshold value becomes high and the sheets are difficult to pass.
- If the value is decreased, threshold value becomes low and the sheets are easy to pass.
- Input range is from -23 to +26.
Feed Roller Rotating Time
- Rotating time of the feed roller is decided by the time that the clutch is activating. This setting allows to adjust the time that the clutch is activating.
- When the value is 0, clutch is active for 80 msec, and the feed roller rotates 300 degrees.
- When the value is increased by 1, the time while the clutch is being activated became longer by 5 seconds.
- Input range is from -15 to +99.
1-6
*
Overlap amount is decided by the time delay that the clutch on bin 2 is activated after the clutch on bin 1 is activated. When sheets are delivered to the right, the gap becomes big when the value is increased. When sheets are delivered to the left, the order of the sheets are opposite, the gap becomes small when the value is increased.
1 General
1 - 3 Service Screen
(4/6)
1 - 3 -
4
Service Mode Screen-P2
P2 Service Mode Screen
51041
10304A1
Q C - S 3 0 0
When deliver to the right
(Several Towers)
- If the value is increased, gap between the sheets becomes bigger.(*)
- If the value is decreased, gap between the sheets becomes smaller, and then shifted to the opposite side.
When deliver to the left
(Several Towers)
- If the value is increased, gap between the sheets becomes smaller, and then shifted to the opposite side.(*)
- If the value is decreased, gap between the sheets becomes bigger.
Double Feeding Detect Sensitivity
Adjustment
- Double feeding detect sensitivity changes according to the sheet weight, sheet thickness and printing condition. This section explains how to change the double feeding detect sensitivity.
No Detection of Misfeed for Thin Sheets
- When running thin sheets, amount of light received became big, so the misfeed may be detected. This section explains how to change the threshold value to let the thin sheets pass without error.
-direction
-99
-direction
-99
Standard
0
Standard
0
+99
+direction
51041
10304B1
+99
+direction
51041
10304C1
- If the value is increased, sensitivity becomes high.
- If the value is decreased, sensitivity becomes low.
- Input range is from -79 to +19.
- If the value is increased, threshold becomes high and the sheets are easy to pass.
- If the value is decreased, threshold becomes low and the sheets are difficult to pass.
- Input range is from -99 to +99.
1
General
1 - 3 - 4 Service Mode Screen-P2 1-7
1 General
1 - 3 Service Screen
(5/6)
1 - 3 -
5
Service Mode Screen-P3
P3 Service Mode Screen
1 2 3 4 5 6 7 8
51041
10305A1
1 - 3 - 5 Service Mode Screen-P3
Q C - S 3 0 0
1-8
Initializing
Press this button to return the values on P1/P2 to 0 which are the factory settings.
51041
10305B1
Speed Limit
51041
10305C1
Collating speed can be limited by using this button. QC-S300 is operated by the maximum speed depending on the sheet size or a number of sheets used.
When using thin sheets which are easy to break, trouble may occur frequently with the maximum speed. In this case, limit the collating speed.
Select this icon to slow down the maximum speed by 10 percent.
Select this icon to slow down the maximum speed by 50 percent.
Idling Run
51041
10305D1
Press [On] to perform the idling run.
[CAUTION]
Before pressing [ON], remove the feed rollers on all bins. Otherwise, press roller will be worn by the friction between the friction pad.
Screen
Monitor screen indication is switched to Japanese/Pictograph
51041
10305E1
51041
10305F1
1 General
1 - 3 Service Screen
(6/6)
1 - 3 -
6
Service Mode Screen-P4
P4 Service Mode Screen
245
252
251
249
253
238
245
239
252
245
Input Monitror Screen
= Light Condition
B01 When door is closed.
When offset sensor is not blocked.
When full detect sensor light is blocked
When bin upper limit switch is pressed.
When bin lower limit switch is pressed.
When sheet detect switch on bin1 is pressed.
When sheet detect switch on bin10 is pressed.
Indicating sensor/switch
ON/OFF condition.
Q C - S 3 0 0
Single Operation Screen
This indicates the light amount on each bin when no sheets are detected.
If these value is not within 230 to 254, adjust the value using the volume on the control board (QPW-725) shown to the right.
VR
ROM
Gate Solenoid OFF
Gate Solenoid ON= Pull
Main/Conveyor Motor OFF
Main/Conveyor Motor ON
Bin Up Motor Up
Bin Up Motor Down
Offset Motor Rotation
Clutch OFF/ON
51041
10306A1
1
General
1 - 3 - 6 Service Mode Screen-P4 1-9
1 - 4 - 1 Setting the Frequency/SPF/Connecting Order
1 General
1 - 4 Setting the QC-S30
1 - 4 -
1
Setting the Frequency/SPF/Connecting Order
Display
Change the frequency setting.
• Press the left number input button to switch the frequency. (The setting does not change using the other buttons.) c
Number
Input
Button
Press [START].
- Setting is confirmed and SPF setting screen appears.
!
Finisher / Stacker
Select Button
Setting the SPF setting
Stop + [ON]
• Turn on the power switch while the [Stop] button is pressed.
- Frequency appears on the display.
Press [START].
- SPF0 appears on the display.
Setting the Connecting Order
Stop + [ON]
• Turn on the power switch while the [Stop] button is pressed.
- Frequency appears on the display.
Press [START].
- SPF0 appears on the display.
Press [START] again.
- Connecting order appears on the display.
c
Q C - S 3 0 0
51041 10401G1
Stop Button
Check Button
Start Button
51041
10401D1
Setting the Frequency
Stop + [ON]
• Turn on the power switch while the [Stop] button is pressed.
- Frequency appears on the display.
c
51041 10401E1
Switch using the left button.
Switch using the right button.
c
51041 10401F1
Change the SPF setting.
• Press the right number input button to switch the
SPF setting. 1: SPF connected, 0: SPF not connected
Press [START].
- Setting is confirmed and connecting order setting screen appears.
Setup using these two buttons.
Change the connecting order.
• The connecting order changes one by one, when pressing the rightmost, and second to leftmost number input buttons are pressed.
[Setup Example]
Stand Alone
1 1
Upstream of 3
3 1
Middle of 3
3 2
Downstream of 3
3 3
51041 10401H1
Press [START].
- Setting is confirmed and frequency appears.
1-10
1 General
1 - 4 Setting the QC-S30
1 - 4 -
2
Setting the Overlap Amount
Turn on the power switch while pressing the [Stop] button and the [Finisher /
Stacker Select] button together. Display shows the following figures.
Press the Start Button
Press the Start Button
Press the Start Button
Press the Start Button
Press the Start Button
Press the Start Button
A
=
[Stand Alone]
Overlap Amount with Collator Only
b
=
[Stand Alone]
Overlap Amount with SPF9/9A or MF-1
c
= d
E
F
=
G
=
=
=
Double Feed
Detecting Time
Clutch Rotating Time
[Connected Collators]
Overlap Amount with
Collator Only
[Connected Collators]
Overlap Amount with
SPF9/9A or MF-1
Total Count
Q C - S 3 0 0
0
0 direction direction
0
Press the button for one's place (rightmost button), and the value increases.
This increases the interval between each sheet.
Press the button for ten's place (second to rightmost button), and the value decreases. This decreases the interval between each sheet.
Press the button for one's place (rightmost button), and the value increases.
This decreases the interval between each sheet.
Press the button for ten's place (second to rightmost button), and the value decreases. This increases the interval between each sheet.
Press the button for one's place (rightmost button), and the value increases. This increases the detecting time of the double feeding.
Press the button for ten's place (second to rightmost button), and the value decreases. This decreases the detecting time of the double feeding.
Press the button for one's place (rightmost button), and the value increases. This increases the time that the feed roller becomes [ON].
Press the button for ten's place (second to rightmost button), and the value decreases. This decreases the time that the feed roller becomes [ON].
Press the button for one's place (rightmost button), and the value increases. This increases the interval between sheet blocks from each tower.
0
0
direction direction
Press the button for ten's place (second to rightmost button), and the value decreases. This decreases the interval between sheet blocks from each tower.
Press the button for one's place (rightmost button), and the value increases.
This decreases the interval between sheet blocks from each tower.
Press the button for ten's place (second to rightmost button), and the value decreases. This increases the interval between sheet blocks from each tower.
This indicates the total count. Display shows only four digits, so press the button for one's place (rightmost button) and the button for thousand's place (leftmost button) to show the unindicated number.
Total count will be cleared when the button for one's place (rightmost button) is pressed while the [Finisher / Stacker
Select] button is pressed.
51041 10402A1
1
General
1 - 4 - 2 Setting the Overlap Amount 1-11
1 - 5 - 1 Transferring the Image Data
1 General
1 - 5 Transferring the Image Data
1 - 5 -
1
Transferring the Image Data
Transferring Step
• Control program of the machine or a screen data is updated because of the mechanical or software improvement. Following three programs are updated.
- Control Program Data
- Image Data of the Screen
- Screen Switching Program
• Screen data on QC-S300 can be updated by transferring the new data from your PC. This section explains how to update the screen data.
Turn on the SW7 on DSW1 (Fig1).
• Turn on only the SW7 of the DSW1 on LCD control board QPM-208.
Connect the serial cable.
• Connect the board and the PC using the serial cable and the adapter.
Preparation
Turn on the power switch.
• Turn on the power of the collator.
LCD Panel turns white.
Download the new program.
• Order a version up screen data from a factory, and download the data to your PC.
- Icon [H] is on is shown on the desk top of your PC.
Turn on your PC.
Double click on
H
.
• Double click on the [H] icon on the desk top.
Transferring Window opens. (Fig2)
Prepare for the serial cable connection.
Board PC
USB
Serial Cable
2m
9 pin female
9 pin female
9 pin male
To use this adapter, the driver is required.
If the driver is not attached to the adapter, download the driver from the home page of the manufacturer.
51041
10401A1
Click on [START].
- After [Erasing] has blinked (= the old data has been erased), transferring starts.
• When the [Completed] appears, transferring has been completed.
Turn off the SW7 on DSW1.
• Turn off the power switch, and turn the SW7 on
DSW1 off.
Connect the serial cable here.
QPM-208
Q C - S 3 0 0
LCD Control Boar
ON OFF
Turn on the switch "7" only.
41042
10401B1
Fig.1 LCD Control Board
H HFW2_RT 0.1
QC-S300pic_v095
Turn on the SW7 of DSW1 on QPM-208 and click on the start button below
Data Transfer
Window
New data is transferred.
Erasing Programing
Select Port
START
HFW2_RT 0.1
Completed!
OK
Old data is being deleted.
Transfer is completed when this window appears.Press OK.
Fig.2 Transferring Window
51041
10401C1
1-12
1 General
1 - 6 Resetting the Connecting Order
1 - 6 -
1
Resetting the Connecting Order (Tower No.)
• Connecting order can be set on the Initial Setting
screen. (Refer to [1 - 3 - 2])
Resetting the Connecting Order
Initial Setting
Screen
Turn off the power switch.
• DSW on the control board are not required to be reset. * 1
51041
10501A1
Connecting Order
• If the power is turned on with the incorrect connecting order, LCD panel shows Start Up screen and does not proceed to the next screen. This section explains the remedy for that problem.
Start Up Screen
51041
10501B1
Q C - S 3 0 0
0
Connecting Order and DSW Setting
SW3
Press the [Check], [Stop] and [Start] buttons together, and turn on the power switch.
* 2
• Keep pressing the three buttons after turn on the power switch.
Release the buttons after you hear a beep sound.
- Initial Setting screen appears.
Setup the connecting order correctly.
Press [OK].
- Setup is determined and Information screen appears.
Reboot the machine.
• Turn off the power switch. After 10 seconds, turn on the power switch again.
- After the Start Up screen, Collating screen appears.
ROM
ROM
SW4
Middle
Tower
SW2
SW1
51041
10501C1
Downstream
Tower
Tower
DSW
SW3
Upstream
Tower
SW4
SW2
SW1
* 1 If the control ROM version is V0.99 or below, set the
DSW for the upstream tower to the setting of the downstream tower mentioned above.
* 2 If the middle tower is set incorrectly, the display will not be indicated. Set the DSW on the middle tower to the upstream/downstream tower setting and then correct the setting.
1
General
1 - 6 - 1 Resetting the Connecting Order (Tower No.)
1 General
This page is intentionally left blank.
1-14
2 Troubleshooting
2-0 Problem Recovery ............................................................................
2-1 Error is Indicated on the Panel (1/6) .................................................
2-2 Problem in Collating Quality (1/2) .....................................................
2-3 Problem in Machine Operation (1/5) .................................................
2-4 Problem in LCD Monitor ...................................................................
2
Troubleshooting
2-1
2 - 0 - 1 Problem Recovery List
2 Troubleshooting
2 - 0 Problem Recovery
2 - 0 -
1
Problem Recovery List
Category of Trouble
Error is Indicated on the Panel
Problem in Collating Quality
Problem in Machine Operation
Problem in LCD Monitor
Trouble
Misfeed or Double Feed Error is Indicated
Jam or No Sheet Error is Indicated
Tray Full Error is Indicated.
Door Open Error is Indicated.
Option Error or Communication Error is Indicated.
Bin Up/Down Error is Indicated.
Offset is not Performed Correctly.
Sheets are Scratched or Stained.
Machine Does not Start. (Feeding does not Start although Pressing [Start].)
Offset Function Malfunction
Bin Does Not Rise
Gate Does Not Switch
Machine Does Not Stop Although the Tray is Full
Screen is All Black or All White or Has Stripe Pattern
Reference
2-2
2 Troubleshooting
2 - 1 Error is Indicated on the Panel
(1/6)
2 - 1 -
1
Misfeed or Double Feed Error is Indicated
Icon/
Screen
LED blink
LED illuminate
Error
Misfeed
Double Feed
Model
S300
S30
S300
S30
Causes and Recovery
[Cause] Sheet pass sensor (B11 through B20) has been turned on longer than the set time. Or the amount of light received is less than the set amount.
[Recovery] If misfeeding error icon appears although misfeeding did not occur,
Check the amount of light received. ([Information] - [Service] - [P4] screen)
(1) If the amount of light received is extremely large, adjust the amount using the volume on the board (refer to [13-5]). If problem still exists, replace the sensor.
(2) If the amount of light received is OK, replace the control board QPW-725.
[Cause] Sheet pass sensor (B11-B20 = Photoelectric Sensor) remains off when sheet passes the sensor (On when it is blocked)
[Recovery] If misfeeding error icon appears although misfeeding did not occur,
Take out and put a sheet between the sheet pass senor manually, and check if the LED (15 through 24) on the control board (QPW-748) blinks.
(1) If the LED does not blink, check the wiring and connection between B11 to B20 and CON8 and 6 on QPW-748. If the wiring is OK, replace the sheet pass senor. If problem still exists, replace the board (QPW-748).
(2) If the LED blinks, replace the control board (QPW-748).
[Cause] Amount of light received of the sheet pass sensor (B11 through B20) is less than 85 percent compared to the value measured while checking operation, or less than the specified amount.
[Recovery] If double feeding error icon appears although double feeding did not occur, Check the amount of light received. ([Information] - [Service] - [P4] screen)
(1) If the amount of light received is extremely small, clean the paper dust on the projecting (upper) / receiving (lower) part of the sensor. If problem still exists, follow the next step.
(2) Replace the lamp on the sensor. If problem still exists, replace the sensor. If problem still exists, replace the board
(QPW-725).
[Cause] Sheet feeding time (the sensor is turned on) is longer than the sheet feeding time measured while checking operation by specified time.
When using A4SEF, gap between two sheets are 30 mm or more, double feeding is detected.
[Recovery] If double feeding error icon appears although double feeding did not occur,
(1) Check that the sheets are within specification. If the sheets are OK, clean the feed roller using the cleaner. If problem still exists,
(2) Clean the paper dust on the projecting (upper) / receiving (lower) part of the sensor. If problem still exists,
(3) Replace the sensor. If problem still exists, replace the board (QPW-748).
2
Troubleshooting
2 - 1 - 1 Misfeed or Double Feed Error is Indicated 2-3
2 - 1 - 2 Jam or No Sheet Error is Indicated
2 Troubleshooting
2 - 1 Error is Indicated on the Panel
(2/6)
2 - 1 -
2
Jam or No Sheet Error is Indicated
Icon/
Screen
LED Long
Blink
Error
Jam
No Sheet
Model Causes and Recovery
S300
S30
[Cause] Sheet feeding time detection is over 40. (Additional Information: A4SEF feeding time is about 20)
[Recovery] If sheet jam icon appears although sheet jam did not actually occur,
(1) Clean the paper dust on the projecting (upper) / receiving (lower) part of the sensor. If problem still exists,
(2) Replace the lamp on the sensor. If problem still exists,
(3) Replace the sensor. If problem still exists,
(4) Replace the board (QPW-725).
[Cause] Sheet pass senor (B11 through B20) remains On after a collation. (On = when blocked)
[Recovery] If LED which indicates the sheet jam blinks although sheet jam did not occur,
(1) Clean the paper dust on the projecting (upper) / receiving (lower) part of the sensor. If problem still exists,
(2) Take out and put in the sheet on the sheet pass senor manually, and check if the LED (15 through 24) on the control board (QPW-748) blinks. If it does not blink,
(3) Check the wiring and connection between B11 to B20 and CON8 and 6 on QPW-748.If the wiring is OK, replace the sheet pass senor. If problem still exists, replace the board (QPW-748).
(4) If the LED blinks, replace the control board (QPW-748).
[Cause] Sheet detect switch (S11 through S20) turns off. (On = When the actuator is not pressed.)
S300
[Recovery] If no sheet error icon appears although detection lever (refer to [3-1-1]) is pushed in,
(1) Check the installation of the micro switch.
(2) Check if the actuator is not broken.
(3) Check the wiring and connection between the connector of QPW-725 and the detect switch.
(4) Check if the LED (L7 through L16) on the QPW-725 blinks when pressing and releasing the actuator manually. If it blinks, replace the QPW-725.
S30 QC-S30 does not have the sheet detect switch.
2-4
2 Troubleshooting
2 - 1 Error is Indicated on the Panel
(3/6)
2 - 1 -
3
Tray Full Error is Indicated
Icon/
Screen
Error
Tray Full
Model Causes and Recovery
Single
Towers
Several
Towers
[Cause] When tray full detect sensor B03R (Photoelectric Sensor) remains on for three seconds. (On = when blocked)
[Cause] When tray full detect sensor B03R remains on for 1.5 seconds.
S300
[Recovery] If tray full error icon appears and the machine stops although the tray is not full.
(1) Check the installation of the tray full detect sensor (B03L/R Refer to [4 - 2 - 1]) If it is OK,
(2) Measure the voltage at the receiving side (rear) of the sensor B03. If hardly no voltage is measured it is fine. Go to step
(3). If 5 VDC is measured, sensor B03R/L has a problem. Go to (4).
(3) Sensor B03/L is OK. If wiring and connection between B03R and CON5, pin 10 and 11 on QPW-725 is OK, replace
QPW-725.
(4) Check the projecting side of B03L. If 1.5 VDC is measured on B03L, projecting side of B03L is OK. B03R has a problem. Replace B03R. If hardly no voltage is measure at B03L (NOTE: B03L is a LED. Polarity exists.), projecting circuit has a problem. Check the wiring and connection between B03L and CON5, pin 12 and 13 on QPW-725.
S30
[Recovery] If tray full error icon appears and the machine stops although the tray is not full.
(1) Check the installation of the tray full detect sensor (B03L/R Refer to [4 - 2 - 1]) If it is OK,
(2) Measure the voltage at the receiving side (rear) of the sensor B03. If hardly no voltage is measured it is fine. Go to step
(3). If 5 VDC is measured, sensor B03R/L has a problem. Go to (4).
(3) Sensor B03/L is OK. If wiring and connection between B03R and CON5, pin 10 and 11 on QPW-748 is OK, replace
QPW-748.
(4) Check the projecting side of B03L. If 1.5 VDC is measured on B03L, projecting side of B03L is OK. B03R has a problem. Replace B03R. If hardly no voltage is measure at B03L (NOTE: B03L is a LED. Polarity exists.), projecting circuit has a problem. Check the wiring and connection between B03L and CON5, pin 12 and 13 on QPW-748.
2
Troubleshooting
2 - 1 - 3 Tray Full Error is Indicated 2-5
2 - 1 - 4 Door Open Error is Indicated
2 Troubleshooting
2 - 1 Error is Indicated on the Panel
(4/6)
2 - 1 -
4
Door Open Error is Indicated
Icon/
Screen
Error Model
S300
Causes and Recovery
[Cause] When the door open/close sensor B01 (Magnetic Switch) turns off. (On = When the magnetic approach)
[Recovery] If the door open error appears and the machine stops although the door is closed completely,
(1) Push the upper right part of the closed door. If the error disappear, repair the installation of the door. If the error does not disappear, go to (2).
(2) Check the installation of the sensor B01 and the magnet in front of B01. If the installation is OK,
(3) Check if the LED L4 on the QPW-725 blinks when approaching and moving away the magnet which is removed to the
B01.
(4) If L4 blinks, replace the control board QPW-725.
(5) If L4 does not blink, check the wiring and connection between the B01 and CON5, pin 5 and 6 on QPW-725. If the wiring is OK, replace B01. If problem still exists, replace QPW-725.
Door Close
(Door Open/
Close)
S30
[Recovery] If the door open error appears and the machine stops although the door is closed completely,
(1) Push the upper right part of the closed door. If the error disappear, repair the installation of the door.If the error does not disappear, go to (2).
(2) Check the installation of the sensor B01 and the magnet in front of B01. If the installation is OK,
(3) Check if the LED L5 on the QPW-748 blinks when approaching and moving away the magnet which is removed to the
B01.
(4) If L5 blinks, replace the control board QPW-748.
(5) If L5 does not blink, check the wiring and connection between the B01 and CON5, pin 5 and 6 on QPW-748. If the wiring is OK, replace B01. If problem still exists, replace QPW-748.
2-6
2 Troubleshooting
2 - 1 Error is Indicated on the Panel
(5/6)
2 - 1 -
5
Option Error or Communication Error is Indicated
Icon/
Screen
Error Model Causes and Recovery
51041
20104A1
51041 20104B1
Option
Error
Communication
Error
S300
S30
(several towers)
S300
Optional device means the stitcher (= SPF-9 series, PS-T61), and the DM folder/stitcher (=MF-1).
[Cause] Error occurs on the optional device connected.
[Recovery] If option error appears and the machine stops although optional error did not occur.
(1) Check the wiring and connection between optional device and the extension connector (X13) on QC-S300.
(2) Check the wiring and connection between extension connector (X13) and CON7, pin 17, pin 1 through 5 on QPW-725.
If the wiring is OK,
(3) Control board QPW-725 has a problem. Replace QPW-725.
[Recovery] If option error appears and the machine stops although optional error did not occur.
(1) Check the wiring and connection between optional device and the extension connector (X13) on QC-S30.
(2) Check the wiring and connection between extension connector (X13) and CON7, pin 7, pin 1 through 5 on QPW-748. If the wiring is OK,
(3) Control board QPW-748 has a problem. Replace QPW-748.
[Cause] Communication signal error occurs.
[Recovery]
(1) Check if power switches on all towers are turned on. If it is OK,
(2) Check the connection cable between towers. If the cables are connected correctly,
go to [Additional Information].
(4) Check the setting of the DSW1 on each tower. ( Refer to [1 - 6 - 1]) If the setting is OK,
(5) Turn off the power switch. After 10 seconds, turn on the power switch again. If problem still exists,
(6) Check the wiring and connection between the downstream connector (X11)/upstream connector (X12) and the CON4, pin 1 through 6 on control board QPW-725. If the wiring is OK, replace QPW-725.
S30
[Cause] Communication signal error occurs.
[Recovery]
(1) Check if the power on all collators are turned on within 10 second. If the power on all collators are turned on within 10 seconds,
(2) Check the connection cable between towers. If the cables are connected correctly,
(3) Check the breaking of the cable. If the cable is OK, replace the QPW-748 control board.
2
Troubleshooting
2 - 1 - 5 Option Error or Communication Error is Indicated 2-7
2 - 1 - 6 Bin Up/Down Error is Indicated
2 Troubleshooting
2 - 1 Error is Indicated on the Panel
(6/6)
2 - 1 -
6
Bin Up/Down Error is Indicated
Icon/
Screen
51041
20105A
Error
Bin
Up/
Down
Error
Model
S300
Causes and Recovery
[Cause] - There is a problem on bin upper limit switch (S05) or bin lower limit switch (S06).
[Additional Information]
- When the power is turned on, bin up/down motor (M04) rotates to raise the bins.
repeats up/down movement for several times, then stops by indicating Error screen.
- If bin upper limit switch (S06) has a problem, and the bin at the upper limit is lowered by single operation, same error occurs.
[Recovery]
[2 - 3- 3] Bin does not Rise (Lower).
(2) Check if the installation of the micro switch S05 and S06 are not loose. If it is OK,
hear a click sound when the detect plate presses the actuator of S05/S06. If it is OK,
(4) Check if bin link is not wobbly and the detect plate pressed the actuator correctly. If t is OK,
(5) Remove the connector on S05/S06 and press the actuator by hand. Check if there are electrical continuity between
COM and NO on the micro switch. If there are continuity,
(6) Check if LED L3 on QPW-725 lights on when actuator of the S05 is pressed by hand.
Check if LED L5 on QPW-725 lights on when actuator of the S06 is pressed by hand.
(7) If the LED lights on, replace QPW-725. If LED does not light on, check the wiring and connection between S05/S06 and
CON5, pin 1, 2, 5, 6 on QPW-725. If the wiring is OK, replace QPW-725.
2-8
2 Troubleshooting
2 - 2 Problem in Collating Quality
(1/2)
2 - 2 -
1
Offset is not Performed Correctly
Sheets or Machine Are Set Correctly Backstop Angle is Correct
- Angle of the backstop can be adjusted.
- Delivered sheets hit the backstop and bounce back.
Adjust the angle of the backstop so that sheets bounce back to the direction it came.
- If the sheets or machine setting is not set correctly, offsetoffset is not performed correctly.
Check the followings.
- Sheets are loaded along the back end of the bin.
- Front guide is set along the sheets.
- Sheets are not curled downward.
- Sheets are not sticky because of static electricity.
(Especially in winter time)
- Guides on the receiving tray is set correctly.
- Bin pressure or friction pad pressure are set equal on all bins.
- Frequency setting matches to the area where machine is used.
- Machine is not tilted. If it is, sheets may lean to one side.
There are No Worn Parts
- Sheets may not be arranged correctly if one of the parts on any of the bin is worn.
Check the followings.
- Feed roller on any bin are not worn.
- Friction pad on any bin are not worn.
- Clutch on any bin are not worn.
Fulcrum
Sheet Stopper
Angle of the sheet stopper can be changed by this slot.
51041
20201A1
Angle Adjustment
1. Loosen two screws. (It does not necessary to remove.)
2. Adjust the angle of the backstop so that sheets bounce back to the direction it came, then tighten the screws.
Receiving Tray Stops at Correct Position
- If receiving tray overruns to inward direction a little
(figure below) and does not stop at the edge, sheets are not arranged well.
Stop Position Adjustment
3 Sensor Cam
Use 7 mm diameter wrench.
4 Sensor Cam
Change the angle of this cam to adjust the stop position.
2 Remove crank disc cam
1 Remove crank lever
51041
20201B1
B02
Offset
Sensor
51041
20201C1
2
Troubleshooting
2 - 2 - 1 Offset is not Performed Correctly
2 - 2 - 2 Sheets are Scratched or Stained
2 Troubleshooting
2 - 2 Problem in Collating Quality
(2/2)
2 - 2 -
2
Sheets are Scratched or Stained
Roller or Belt is Stained Friction Pad Pressure is Too Strong Top of the Sheets are Scratched
- If the delivered sheets has a stain on the center as the figure below indicates, feed/transport roller or transport belt is stained.
about 110mm
51041
20202A1
Check the followings.
- Feed roller and the friction pad are not stained.
- Transport roller and the transport belt are not stained.
- If the friction pad pressure is too strong, back of the sheets may get a scratch mark by the friction pad.
- Bin pressure also effects. ( Refer to [3 - 1 - 1])
Friction Pad Pressure Adjust Section
- Change the lever position to the arrow direction to change the friction pad pressure.
-S/N:015899 (S300)
-S/N:010899 (S30)
Pad Pressure
Adjusting Section
-Change the position of the pad
pressure adjusting lever for
the arrow showing position, and
the pad pressure can be changed.
-If you want to make the pressure
stronger, hook the spring onto the
cutout of the lever.
S/N:016001- (S300)
S/N:011001- (S30)
Hook the spring onto the cutout, and the spring pressure becomes stronger.
Friction
Pad
- If the gate is not switched correctly, top of the sheets hits the gate and is scratched. Push in the solenoid by hand and check if the gate opens/closes correctly.
Top of the gate should be 1.5 mm backward.
Top of the gate should be 1.2 mm backward.
Solenoid is OFF Solenoid is ON
51041
20202C1
- Exit section shown below may be the cause of the scratch.
Gate
2-10
Pad Bracket
51041
20202B1
The roller should not be caught by this cutout.
51041
20202D1
2 Troubleshooting
2 - 3 Problem in Machine Operation
(1/5)
2 - 3 -
1
Machine Does not Start
Screen is All Black (S300)
- If the monitor is all white, ...................................
- If the monitor is all black, ...................................
- If feed roller does not rotate when pressing
Check button,.......................................................
Check the LEDs on control board QPW-725.
If any LED lights on .......................................Go to (1)
If no LED light on...........................................Go to (2)
(1) Image Board Problem Exists.
- There is a problem on LCD control board (QPM-208)
or the inverter board. Go to [2 - 4 - 1].
Screen is All White (S300)
- Check if SW7 of DSW1 on QPM-208 is left [ON].
- Check if image ROM board on QPM-208 are installed correctly.
- Check if QPM-208 and the touch panel are con-
nected correctly. [Refer to 5 - 2 - 1]
(2) Power Circuit Problem Exists.
- Circuit protector (Q00) is not tripped.
- 100 VAC is measured between the BL connector X02 and X03.
- 100VAC is measured at the input side of the switching power supply G02.
- 24VDC is measured between the terminal 1 and 3 on the output side of the switching power supply G02.
- Wiring and connection between G02 and CON3, pin9, 11 on QPW-725 is correct.
- 24VDC is measured between CON2, pin 1 and pin3 on QPM-208 LCD control board.
Feed Roller Does Not Rotate
Check the output shaft of the main motor M01. ([Refer to 3 - 2 - 1])
Output shaft is rotating/trying to rotate.......... Go to (1)
When output shaft does not rotate................ Go to (2)
(1) Power Transmission Problem Exists.
- Timing belt is not removed, or the tension is not loosened.
- Timing pulley is correctly tightened.
- Plastic gears are correctly fit.
- Connector of the clutch is not disconnected.
- Go to [Service - P4 - Single Operation] to show the
Single Operation screen. Check is you hear a click sound of the clutch when Y11 through Y20 is turn on.
(2) Electrical Problem Exists.
- There is a continuity between terminal X01 and X02 of BL connector.
- 115/230 VAC is measured between the terminal X01 and X03 of the BL connector.
- Disconnect the connector of the main motor, and measure the voltage at the power supply side. Check if 115/230 VAC is measured.
- Disconnect the connector of the main motor, and measure the voltage between the white and black terminal at the motor side. (There should be a continuity.)
2
Troubleshooting
2 - 3 - 1 Machine Does not Start
2 - 3 - 2 Offset Function Malfunction
2 Troubleshooting
2 - 3 Problem in Machine Operation
(2/5)
2 - 3 -
2
Offset Function Malfunction
- If offset stops when receiving tray is almost full ....
- If offset stops when receiving tray is empty ...........
- Check if the ball plunger of the crank disc is not loosened.
Offset Stops when Receiving Tray is Empty
Offset Stops when Receiving Tray is Almost Full
- If the sheets are too heavy, offset cannot be performed.Check if the sheets are within specification.
M03
Crank
Disc
B02
Ball Plunger
When tightening, keep the angle to 5 to 10 degrees.
51041
20302A1
- For QC-S300, when showing Single Operation screen by [Information - Service - Single Operation], and pressing of the offset motor M04,
- For QC-S30, when stacking mode [Offset/Straight] has been changed,
M03 rotates or tries to rotate •••••••••••••••••• Go to (1)
M03 does not try to rotate at all •••••••••••••••• Go to (2)
(1) Mechanical Problem Exists.
- Remove the crank lever from the crank disc (figure to the left), and check if the receiving tray moves back and forward smoothly by hand.
- Remove the receiving tray and check the offset
mechanism.([Refer to 3 - 6 - 1])
(2) Electrical Problem in M03 Exists.
- Remove the terminal of the offset motor. Measure the voltage between the terminals on power source side while following condition. For QC-S300, when selecting single operation / For QC-SS30, changing the receiving mode [offset or straight]. When 24 VDC is measured, M03 has a problem. Replace M03. If 24
VDC is not measured, check the followings.
- [For QC-S300] Check the wiring and connection between MO3 and CON3, pin 5 and 6 on QPW-725.
- [For QC-S30] Check the wiring and connection between MO3 and CON9, pin 5 and 6 on QPW-748.
[Additional Information]
Rotating direction of the offset motor is counterclockwise seen from the top.
2-12
2 Troubleshooting
2 - 3 Problem in Machine Operation
(3/5)
2 - 3 -
3
Bin Does not Rise (Lower) on QC-S300
- When selecting [Information - Service - P4 - Single
Operation] and bin is moved up/down,
Main shaft of M04 rotates or tries to rotate ••••••••
Main shaft of M04 does not try to rotate at all•••••
M04 Does not Tray to Rotate
QPW-725
Main Control Board
M04 Tries to Rotate
5 Bin Link F
CON3
7
8
9
11
VIO
GRY
YEL
BLK
Bin Up Motor
BRN
RED
M04
4 Connect Link
3 Drive Link
Gnd +24V
G02
51041
20303B1
M04
Bin Up Motor
1 Crank 2 Bearing
51041
20303A1
Check the followings.
(1) Crank is correctly tightened.
(2) Bearing is not removed.
(3) Drive Link is not removed.
(4) Connecting link and the shaft are correctly tightened.
(5) Bin link F is not at the upper position.
Check the followings.
(1) Connector of the bin up motor is not removed.
(2) Connector of CON3 on QPW-725 is not removed.
(3) Wiring and connection between M04 and CON3, pin 7 and 8 on QPW-725 is correct.
(4) Remove the terminal of M04. Measure the voltage between the terminals (power source side) while the bin is moved up/down using the single operation function. If 24VDC is measured, M04 has a problem. Replace M04. If 24VDC is not measured, check the power circuit referring to the figure above.
2
Troubleshooting
2 - 3 - 3 Bin Does not Rise (Lower) on QC-S300
Q C - S 3 0 0
2 - 3 - 4 Gate Does not Switch
2 Troubleshooting
2 - 3 Problem in Machine Operation
(4/5)
2 - 3 -
4
Gate Does not Switch
- When selecting [Information - Service - P4 - Single
Operation] and Y01/Y02 solenoid is turned On/Off,
Plunger of the solenoid tries to move ・・・・・・・・・・・・・
Plunger of the solenoid does not try to move ・・・・・・
Plunger of Y01 Does not Tray to Move
Drive Link
1 Spring
3 Link
Plunger of Y01 Tries to Move
QPW-725
Main Control Board
CON3
1
2
9
11
BRN
RED
YEL
BLK
Gate Open/Close
Y01
Solenoid
Gnd + 24V
G02
51041
20304B1
QPW-748
Main Control Board
CON9
1
2
BRN
RED
CON
DC24V
1 2 3 4 5 6
+24V
G02
GND
X07
D/YEL
+24V
BL Terminal
4 Plunger
Y01
Solenoid
51041
20304A1
Check the followings.
(1) Spring is not removed.
(2) Gate drive link and the gate shaft are correctly tightened.
(3) Link is correctly tightened.
(4) Plunger moved smoothly.
Check the followings.
(1) Connector of the gate solenoid is not removed.
(2) Connector of CON3 on QPW-725 is not removed.
(3) Wiring and connection between Y01 and CON3, pin 1 and 2 on QPW-725 is correct.
(4) Remove the terminals on solenoid Y01. Measure the voltage between terminals (Power source side) to check if 24 VDC is measure when Y01/Y02 solenoid is turned On/Off using the single operation function.
Gate Open/Close
Y01
Solenoid
51041
20304C1
Check the followings.
(1) Connector of the gate solenoid is not removed.
(2) Connector of CON9 on QPW-734 is not removed.
(3) Wiring and connection between Y01 and CON9, pin 1 and 2 on QPW-748 is correct.
(4) Remove the terminal of Y01 solenoid. Measure the voltage between terminals (Power source side) to check if 24 VDC is measure when Y01/Y02 solenoid is turned On/Off using the single operation function.
2-14
2 Troubleshooting
2 - 3 Problem in Machine Operation
(5/5)
2 - 3 -
5
Machine Does not Stop although the Tray is Full
- When sheets on the receiving tray blocks the light between B03L and B03R for specific time (For One
Tower: 3 sec. / For Several Towers: 1.5 sec.), tray full error is detected.
Check the followings.
(1) Bracket of the sensors are not loose.
Projector
(B03L)
(2) Remove the connector of the projector (B03 L ).
- Measure the voltage of the connector (power source side). If 5VDC is measured, it is correct.
- [For QC-S300] If 5VDC is not measured, check the wiring and connection between B03 L and CON5, pin
12 and 13 on QPW-725.
- [For QC-S30] If 5VDC is not measured, check the wiring and connection between B03 L and CON5, pin
12 and 13 on QPW-748.
(3) Measure the voltage between the lamps on projector.Connect the connector and measure the voltage between lamps (Fig.3). If about 5 VDC is measured, it is OK. If not, replace B03 L.
(4)Remove the connector of the receiver (B03 R ).Measure the voltage of the connector (power source side). If 5VDC is measured, it is correct. If 5VDC is not measured, check the wiring and connection between B03 R and CON5, pin 10 and 11 on QPW-
725.
(5)Measure the voltage between the lamps on receiver. Connect the connector and measure the voltage between lamps (Fig.3). If about 5 VDC is measured when the light is blocked, it is OK. If not, replace B03 R.
Fig.1 Tray Full Detect Sensor
B03R
QPP263A
3
4
1
2
BLK
BRN
B03L
QPP263A
3
4
1
2
RED
ORN
CON5
10
11
Sig
Gnd
Receiver
(B03R)
Light
51041
20305A1
12
13
Sig
Gnd
Main Control Board
QPW-725
51041
20305B1
Fig.2 Tray Full Detect Circuit
2
Troubleshooting
QPP263A
51041
20305C1
Fig.3 Projector/Receiver Board
2 - 3 - 5 Machine Does not Stop although the Tray is Full
2 - 4 - 1 Trouble in LCD Monitor
2 Troubleshooting
2 - 4 Problem in LCD Monitor
2 - 4 -
1
Trouble in LCD Monitor
Monitor is All Black
- There is a problem on back light circuit for LCD panel. Check the circuit.
CON10
QPM208 CON2
Color LCD Control Board
CON4
CON13
CON1
CN1 CN2
Inverter Board
DSW1
Check the followings.
- Main circuit protector Q00 is not tripped.
- 24 VDC is measured between the output terminals of G02.
- 24 VDC is measured between CON3 pin9 and pin10 on QPW-725.
- 24 VDC is measured between CON2, pin 1 and pin3 on QPM-208.
- Wiring and connection between CON10 on QPW-
725 and CON4 on QPM-208 is correct.
- Wiring and connection between CON3 on QPM-208 and CN1 on inverter board is correct.
- 12 VDC is measured between CN1, pin 1 and pin 4 on inverter board.
- 14 VDC is measured between CN2, pin 1 and pin 2 on inverter board.
- Wiring and connection between CN2 on inverter board and the touch panel is correct.
Q C - S 3 0 0
Monitor is All White or has Stripe Pattern
- If the SW7 of the DSW1 on QPM-208 is turned on, image data transferring mode is selected, and the
monitor becomes all white. ([Refer to 1 - 5 - 1])
- If connection between QPM-208 and the touch panel has a problem, stripe pattern appears on the monitor.
Check the followings.
- Screen brightness is not set to the maximum blightness.
- Image ROM on the QPM-208 is installed correctly.
- Wiring and connection between QPM208 - touch panel - inverter board is correct.
QPW-725
Main Control Board
CON10
24V
X07
Gnd
X04
2-16
CON3
G02
51041
20401A1
3 Mechanism of QC-S300/-S30
3-3 Transport Belt Frame Section.............................................................
3-4 Gate Switch Section ..........................................................................
3-6 Offset/Swing Section ..........................................................................
3-7 Conveyor Section ..............................................................................
3
Mechanism of QC-S300/-S30
3-1
3 - 1 - 1 Feed Section Mechanism
3 Mechanism of QC-S300/-S30
3 - 1 Feed Section
3 - 1 -
1
Feed Section Mechanism
S300
Sheet Pass Sensor
B11 to B20 (from top)
Projector Lamp
Pull to the arrow direction to remove.
Receiver
Movable Bin
Bin Pressure
Adjusting Section 2
Bin pressure can be adjusted by changing the position to hook the spring.
(Rear side also)
Hook
S30
Projector
LED
Actuator
Sheet Detect Switch
S11 to S20 switch (from top)
Receiver
Bin moves by centering around this shaft.
Bin Pressure
Adjusting Section 1
Normal
Strong
Double Feed Preventing Section
Feed Roller
Friction Pad
-S/N:015899 (S300)
-S/N:010899 (S30)
Explanation
- When the sheet transported by the feed roller passes the friction pad, the sheet may be affected by the friction pad, although it is transported because the friction against the feed roller is bigger.
- If two sheets are fed at the same time, friction between the sheets are little.
So the upper sheet is transported by the feed roller and the lower sheet is stopped by the friction pad.
Pad Pressure Adjusting Section
Change the position of the pad pressure adjusting lever for the arrow showing position, and the pad pressure can be changed.
Friction Pad
Feed
Roller
Sheet Detect Section
(None for the QC-S30)
S/N:016001- (S300)
S/N:011001- (S30)
Hook the spring onto the cutout, and the pad pressure becomes stronger.
Pad Bracket
51041 30101A1
3-2
3 Mechanism of QC-S300/-S30
3 - 2 Drive Link Section
3 - 2 -
1
Drive Link Section Mechanism
Clutch
Feed Roller
Delivery Roller
M01
Main Motor
3
Mechanism of QC-S300/-S30
Feed Section Cross View
Seeing Bin1 from the Rear
Clutch Gear
Feed Roller
Tension Pulley
S/N:021001-(S300)
S/N:014001-(S30)
B11
Sheet Pass Sensor
Power Transmission Block
Clutch Gear
Sheet Pass Sensor
To remove this sensor,
Remove the connector.
Remove the clutch shaft
receiving plate.
Remove the power
transmission gear.
Remove the clutch gear.
Clutch Shaft
Receiving Plate
Power
Transmission Gear
Power Transmission Gear
Clutch
Tension Arm
Tension Pulley
S/N:021001-(S300)
S/N:014001-(S30)
51041 30201A1
3 - 2 - 1 Drive Link Section Mechanism 3-3
3 Mechanism of QC-S300/-S30
3 - 3 Transport Belt Frame Section
3 - 3 -
1
Transport Belt Frame Section Mechanism
3 - 3 - 1 Transport Belt Frame Section Mechanism
Upper Part of Belt Frame
B01
Door Open/
Close Sensor
Tension the transport belt here.
Transport Roller
Feed Roller Sheet
3-4
Torsional
Spring
Torsional Spring
Transport Belt
Transport Belt
Transport Belt Frame
Torsional Spring push the transport belt to the trnaport roller from inside through the backup roller.
Transport belt movs by the friction against the transport roller.
51041
30301A1
3 Mechanism of QC-S300/-S30
3 - 4 Gate Switch Section
3 - 4 -
1
Gate Switch Section Mechanism
Gate Plate
Gate Drive Link
Delivered to the Right Delivered to the Left
Solenoid Screw
T h i s s c r e w p u l l s t h e g a t e d r i v e l i n k a n d m a k e s t h e s h e e t s delivered to the right w h e n t h e s o l e n o i d i s
OFF.
3
Y01
Gate Solenoid
Mechanism of QC-S300/-S30
Top of the gate should be 1.5mm
backward.
Top of the gate should be 1.2mm backward.
Solenoid is OFF
3 - 4 - 1 Gate Switch Section Mechanism
Solenoid is ON
51041
30401A1
3-5
3 - 5 - 1 Bin Up Mechanism of QC-S300
3 Mechanism of QC-S300/-S30
3 - 5 Bin Up Section
(1/2)
3 - 5 -
1
Bin Up Mechanism of QC-S300
Gate Plate SW
Bin Link F
S05
Bin Upper
Limit Switch
S05
Bin Upper Limit Switch
Detect Plate
Q C - S 3 0 0
0.5 1mm
Switch Installation Position
There is 0.5 to 1 mm space when the actuator is pressed by the detect plate.
Detect Plate
Connect Link
S06
Bin Lower
Limit Switch
3-6
S06
Bin Lower Limit Switch
Link Mechanism
Drive Link
M04
Bin Up Motor
Crank
Bearing
Fulcrum
This shaft becomes the fulcrum.
This screw connects the drive link and the connect link.
51041
30501A1
3 Mechanism of QC-S300/-S30
3 - 5 Bin Up Section
(2/2)
3 - 5 -
2
Bin Up Mechanism of QC-S30
Bin Up/Down Lever
When lever is raised
Q C - S 3 0 0
When lever is lowered
Bin Up/
Down amount
Link Spring
This spring pulls up the bin link F
Fulcrum of the lever
Cam Follower
Cam Follower
Bin Link F
Detect Plate
Same with the upper limit switch of QC-S300
51041 30502A1
3
Mechanism of QC-S300/-S30
0.5 to 1 mm
3 - 5 - 2 Bin Up Mechanism of QC-S30 3-7
3 - 6 - 1 Offset/Swing Section Mechanism
3 Mechanism of QC-S300/-S30
3 - 6 Offset/Swing Section
3 - 6 -
1
Offset/Swing Section Mechanism
M03
Off-set Motor
B02
Off-set Sensor
Sensor Cam
Ball Plunger
Crank Disc
This plate prevents the table from raising.
Crank Lever
Cross View
M03
B02
Crank Lever
Crank Disc Cam
Ball Plunger
When tightening, keep the angle within 5 to 10 degrees.
Crank Lever changes the rotary motion of the cam to the swing motion of the table.
3-8
This roller supports the table.
51041
30601A1
3 Mechanism of QC-S300/-S30
3 - 7 Conveyor Section
3 - 7 -
1
Conveyor Section Mechanism
Conveyor (Upper)
Conveyor Belt
Y02
Solenoid M02
Conveyor
Motor
Conveyor (Middle)
YO2 is ON
Y02
Gate Solenoid
Conveyor (Lower)
Gate Hook
3
Mechanism of QC-S300/-S30
3 - 7 - 1 Conveyor Section Mechanism
YO2 is OFF
51041
30701A1
3-9
3 Mechanism of QC-S300/-S30
This page is intentionally left blank.
3-10
4 Electrical Parts Location
4-1 Motor/Solenoid Location and Name 4-2
4-2 Sensor/Solenoid Location and Name ................................................
4-3 Other Electrical Parts Location and Name .........................................
4
Electrical Parts Location
4-1
4 Electrical Parts Location
4 - 1 Motor/Solenoid Location and Name
4 - 1 - 1 Motor/Solenoid Location and Name
4 - 1 -
1
Motor/Solenoid Location and Name
F
Gate Solenoid
Conveyor Motor
Bin Up/Down Motor
Clutch (from Top)
Main Motor
No
M01
M02
M03
Name
Main Motor
Conveyor Motor
Offset Motor
M04
Y01
Bin Up Motor
Gate Solenoid
Y11 to 20 Bin Clutch
51041 40101B1
Phase Capacity
Single
Single
DC
90W
40W
24V
DC
DC
DC
24V
24V
24V
Board
-
-
QPW-725
CON3
QPW-725
CON3
QPW-725
CON3
QPW-725
CON10
Offset Motor
51041
40101A1
4-2
4 Electrical Parts Location
4 - 2 Sensor/Solenoid Location and Name
4 - 2 -
1
Sensor/Solenoid Location and Name
Seen from Door Side
Door Open/Close Sensor
Bin Upper
Limit
L
Full Detect
(Projector)
Bin Lower
Limit
Main
Switch
51041
40201B1
Clutch (from top)
S11 S20
Sheet Detect Switch
Full Detect
(Projector)
Offset
Sensor
No
B01
B02
B03 R
B03 L
B11 to 20
S00
S05
S06
S11 to 20
Name
Door Open/Close Sensor
Offset Sensor
Full Sensor (Receiver)
Full Sensor (Projector)
Sheet Pass Sensor
Main Switch
Bin Up Switch
Bin Down Switch
Sheet Detect Switch
Board and LED
QPW-725 CON5 L4
QPW-725 CON5 L6
QPW-725 CON5 -
QPW-725 CON5 -
-
QPW-725 CON8/9
QPW-725 CON5 L3
QPW-725 CON5 L5
QPW-725 CON6 L7-16
51041
40201A1
4
Electrical Parts Location
4 - 2 - 1 Sensor/Solenoid Location and Name 4-3
4 - 3 - 1 Other Electrical Parts Location and Name
4 Electrical Parts Location
4 - 3 Other Electrical Parts Location and Name
4 - 3 -
1
Other Electrical Parts Location and Name
M01
M01
Condensor
Main Transport
Motor Relay
Switching Power Supply
(Only for QC-S300F)
:BL
:BL
:BL
Bin Up
Motor
Downstream
Connector
Extension
Connector
Main Circuit
Protector
CIRCUIT PR
OTECTER
3A
51041
40301A1
No
K01
G02
Q00
X01 to 03
X11
X12
X13
Z00
Z01
Name
Main/Transport Motor Relay
Switching Power Supply
Main Circuit Protector(3A)
115/230 VAC BL Connector
Downstream Connector (Non LPS)
Upstream Connector
Extension Connector (for SPF-9) (Non LPS)
Noise Filter
Spark Killer
Noise Filter
Upstream Connector
4-4
5 Board
5-1 Board Location and Name ................................................................
5-2 QPM-208:Color LCD Control Board (QC-S300) (1/2)........................
5-3 QPW-725: Main Control Board (QC-S300) (1/3) ...............................
5-4 QPW-726: Switch Board (QC-S300) .................................................
5-5 QPW-749: User Interface Board (QC-S30) ............................................
5-6 QPW-748: Main Control Board (QC-S30) (1/2) .................................
5-7 QPW-726: Switch Board (QC-S30) ...................................................
5
Board
5-1
5 Board
5 - 1 Board Location and Name
5 - 1 -
1
Board Location and Name
Q C - S 3 0 0 / S 3 0 0 F
CON1
CON2
Inverter Board
Color LCD
Control Board
Control Board for the Touch
Panel (LCD Monitor)
Connect to
LED/DSW Setup
5-2-1
5-2-2
QPW723
ROM Board
Board to install ROM. (LCD
Panel Control ROM)
Connect to 5-2-2
Inverter for the
Back Light
Inverter for the LCD Mnitor
Back Light
Connect to
LED/DSW Setup
5-2-1
5-2-2
QPW726
Button Board
Board to install the operation buttons.
Connect to 5-4-1
QPW725
Control Board
Main Control Board for QC-
S300/S30.
Connect to
LLED/DSW Setup
5-3-1
5-3-2
5 - 1 - 1 Board Location and Name
Q C - S 3 0 / S 3 0 F
QPW749
QPW726
QPW748
User Interface
Board
Operation Panel Board
Indicate Collating Count
Change Delivery Mode
Indicate Double feed
/Misfeed/Jam
Connect to 5-5-1
QPW726
Button Board
Board to install the operation buttons.
Connect to 5-7-1
QPW748
Control Board
Main Control Board for QC-
S300/S30.
Connect to
LED/DSW Setup
5-6-1
5-6-2
51041
50101A1
5-2
5 Board
5 - 2 QPM-208:Color LCD Control Board (QC-S300)
(1/2)
5 - 2 -
1
QPM-208 Connector Location (QC-S300)
Q C - S 3 0 0
AC115/230V
50/60HZ
PNK
WHT
CN2
CN1 1
2
3
4
5
WHT
WHT
WHT
WHT
Flat Cable for Color LCD
(Flat Cable:SML2CD-20X130:0-BDX10(BL)-P0.5-S3.0+3.0-F-M-N(35)UL2896)
CON10
CON13
1
Power for Back Light of Color LCD
5
6
2
3
4
CON2
1
2
3
CON4
TDX0 1
RDX0
GND
2
3
4
WHT
WHT
WHT
WHT
YEL
BLK
RED
BRN
ORN
FG N L
+24V+24VGNDGND
4 3 2 1
X07
+24V
GND
X04
CON10
1
2
3 GND
14 13 12 11 10 9
CON3
CON1
Flat Cable for Touch Panel
51041
50201A1
5
Board 5 - 2 - 1 QPM-208 Connector Location (QC-S300) 5-3
5 - 2 - 2 DSW and LED on QPM-208
5 Board
5 - 2 QPM-208: Color LCD Control Board (QC-S300)
(2/2)
5 - 2 -
2
DSW and LED on QPM-208
(Flat Cable)
Switching Power Supply
To GND To +24V
Main Control Board
CON10-2
CON10-1
CON10-3
RED
BRN
ORN
CON10
Color LCD Control
ROM
Board
Serial Connector
QPW
723
CPU
ON
WHT
WHT
WHT
WHT
Q C - S 3 0 0
Image data can be transferred and updated from the PC.
Usually, turn off the DSW1 through
DSW8.
When transferring and updating the
Image Data, turn on the DSW7.
QPW-208
Color LCD Control Board
ON OFF
5-4
(Flat Cable)
CXA L06
Inverter Board
PNK
WHT
(Power Cable)
51041
50202A1
5 Board
5 - 3 QPW-725: Main Control Board (QC-S300)
(1/3)
5 - 3 -
1
QPW-725 Connector Location (Upper Half)
S05
Bin Upper Limit Switch
B01
Door Open/Close Sensor
S06
Bin Lower Limit Switch
NO
BRN
RED
NC
NO
BLK
BLK
1
2
GRN
BLU
1
2
ORN
YEL
B02
Offset Sensor
VIO
GRY
WHT
B03R
Tray Full Detect Sensor
Receiver
QPP263A
3
4
1
2
BLK
BRN
B03L
Tray Full Detect Sensor
Projector
QPP263A
S11
Sheet Detect Switch on Bin1
S12
Sheet Detect Switch on Bin2
S13
Sheet Detect Switch on Bin3
S14
Sheet Detect Switch on Bin4
S15
Sheet Detect Switch on Bin5
S16
Sheet Detect Switch on Bin6
S17
Sheet Detect Switch on Bin7
S18
Sheet Detect Switch on Bin8
S19
Sheet Detect Switch on Bin9
S20
Sheet Detect Switch on Bin10
3
4
1
2
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
RED
ORN
RED
BLK
RED
BLK
RED
BLK
RED
BLK
RED
BLK
RED
BLK
RED
BLK
RED
BLK
RED
BLK
RED
BLK
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
GRN
BLK
BLU
BLK
VIO
BLK
GRY
BLK
BRN
BLK
RED
BLK
ORN
BLK
YEL
BLK
WHT
BLK
BLK
BLK
Q C - S 3 0 0
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
WHT
BLK
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
WHT
BLK
BRN(G)
RED(G)
ORN(G)
11
12
13
14
8
9
6
7
10
2
3
4
5
CON5
1 SIG S05[L3]
GND
SIG B01[L4]
GND
SIG S06[L5]
GND
5V
SIG B02[L6]
GND
SIG B03R
GND
SIG B03L
GND
8
9
10
11
6
7
4
5
1
2
3
CON6
SIG S11[L7]
SIG S12[L8]
SIG S13[L9]
SIG S14[L10]
SIG S15[L11]
SIG S16[L12]
SIG S17[L13]
SIG S18[L14]
SIG S19[L15]
SIG S20[L16]
12
13
14
24V
24V
Spare
GND
SIG Y11
SIG Y12
SIG Y13
SIG Y14
SIG Y15
SIG Y16
SIG Y17
SIG Y18
SIG Y19
SIG Y20
CON10
TXD0 or 1
RXD0 or 1
GND
1
2
3
CON1
1
2
8
9
10
5
6
3
4
7
CON3
24V
SIG Y01
24V
SIG K01
24V
SIG M03
24V
SIG M04
24V
24V
GND
GND
Power Save LED[L8]
8
9
10
11
12
13
14
6
7
4
5
1
2
3
QPW-725
Main Control Board
(Upper Half)
X06
( BL)
GND
BRN
RED
ORN
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
YEL(G)
BLK(G)
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
WHT
BLK
To QPM208
CON4
1.RED
3.BRN
4.ORN
X07
BL Terminal
+24V
BRN
RED
ORN
GRN
ORN
BLU
ORN
VIO
ORN
GRY
ORN
BRN
ORN
RED
ORN
ORN
ORN
YEL
ORN
WHT
ORN
BLK
1
2
1
2
ORN
YEL
GRN
BLU
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
Y11 Clutch on Bin1
Y12 Clutch on Bin2
Y13 Clutch on Bin3
Y14 Clutch on Bin4
Y15 Clutch on Bin5
Y16 Clutch on Bin6
Y17 Clutch on Bin7
Y18 Clutch on Bin8
Y19 Clutch on Bin9
Y20 Clutch on Bin10
Y01 Gate Solenoid
K01
M03
Drive Motor Relay
Offset Motor
VIO
GRY
1
2
1
2
BRN
RED
M04
Bin Up/Down Motor
YEL(G)
4
+24V
BLK(G)
1 GND
51041
50301A1
5
Board 5 - 3 - 1 QPW-725 Connector Location (Upper Half) 5-5
5 - 3 - 1 QPW-725 Connector Location (Lower Half)
5 Board
5 - 3 QPW-725: Main Control Board (QC-S300)
(2/3)
Q C - S 3 0 0
5 - 3 -
1
QPW-725 Connector Location (Lower Half)
B11L
Sheet Pass Sensor Projector Bin 1
B12L
Sheet Pass Sensor Projector Bin 2
B13L
Sheet Pass Sensor Projector Bin 3
B14L
Sheet Pass Sensor Projector Bin 4
B15L
Sheet Pass Sensor Projector Bin 5
B16L
Sheet Pass Sensor Projector Bin 6
B17L
Sheet Pass Sensor Projector Bin 7
B18L
Sheet Pass Sensor Projector Bin 8
B19L
Sheet Pass Sensor Projector Bin 9
B20L
Sheet Pass Sensor Projector Bin 10
B11R
Sheet Pass Sensor Receiver Bin 1
B12R
Sheet Pass Sensor Receiver Bin 2
B13R
Sheet Pass Sensor Receiver Bin 3
B14R
Sheet Pass Sensor Receiver Bin 4
B15R
Sheet Pass Sensor Receiver Bin 5
B16R
Sheet Pass Sensor Receiver Bin 6
B17R
Sheet Pass Sensor Receiver Bin 7
B18R
Sheet Pass Sensor Receiver Bin 8
B19R
Sheet Pass Sensor Receiver Bin 9
B20R
Sheet Pass Sensor Receiver Bin 10
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
YEL
BLK
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BRN
VIO
BLK
GRN
BLK
BLU
BLK
VIO
BLK
GRY
BLK
BRN
BLK
RED
BLK
ORN
BLK
YEL
BLK
WHT
BLK
BLK (G)
X05
( BL)
GND
X04
GND
BL Terminal
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
WHT
BLK
BRN(G)
RED(G)
ORN(G)
YEL(G)
BRN(G)
YEL(G)
BLK(G)
YEL(1)
YEL(2)
YEL(3)
YEL(4)
YEL(5)
YEL(6)
YEL(7)
YEL(8)
YEL(9)
YEL(10)
1
11
12
13
CON6
QPW-725
+24V
Main Control Board
(Lower Half)
+24V
Spare
14 GND
CON8
7
8
5
6
3
4
1
2
9
10
SIG B11L
SIG B12L
SIG B13L
SIG B14L
SIG B15L
SIG B16L
SIG B17L
SIG B18L
SIG B19L
SIG B20L
Power Save
LED
Down stream
Upstream
CON3
[L8]
1
CON4
TXDO
RXDO
GND
TXD1
RXD1
GND
3
4
1
2
5
6
12
13
14
9
10
11
12
13
14
7
8
5
6
3
4
1
2
CON9
SIG B11R
SIG B12R
SIG B13R
SIG B14R
SIG B15R
SIG B16R
SIG B17R
SIG B18R
SIG B19R
SIG B20R
CON7
Stitcher Connected
Collator Start Not Allowed
Collating Error
Now Collating
Stitch/Punch
VCC +5V
COM
Stitcher Error
Stitcher Start
Solenoid
COM
7
8
5
6
3
4
1
2
9
10
11
12
Start SW[L17]
Stop SW[L18]
Memory Collation SW[L19]
GND
WHT
BLK
BRN
RED
ORN
YEL
GRN
BLU
BRN
RED
ORN
YEL
GRN
VIO
GRY
WHT
BLK
BRN(G)
BRN
RED
ORN
YEL
WHT
BLK
CON1
3
4
1
2
5
6
Start SW
Stop SW
Memory
Collating SW
Power Save LED
VIO
GRY
K00 Power Relay
X11 Downstream Connector
BRN
RED
ORN
YEL
BLK
X12 Up
YEL
3
4
1
2
5
Downstream
24V
GND stream Connector
GRN
BLU
VIO
GRY
WHT
BLK
BRN
BRN (G)
7
8
5
6
3
4
1
2
9
10
Upstream
24V
GND
Stitcher Error
Stitcher Start
Solenoid
Solenoid 24V
BRN
RED
ORN
YEL
ORN
VIO
GRY
X13 Extension Connector
BLK
7
8
5
6
3
4
1
2
9
10
Stitcher Connected
Collator Start Not Allowed
Collating Error
Now Collating
Stitch/Punch
VCC +5V
COM
51041
50301B1
5-6
5 Board
5 - 3 QPW-725: Main Control Board (QC-S300)
(3/3)
5 - 3 -
2
DSW and LED on QPW-725
1: 14
CON6
1: 10
CON1
LED6
LED5
LED4
DSW3
LED3
DSW2
DSW1
VR1
LED17
LED18
LED19
Main Contro Board
DSW4
CPU
ROM
L8
Sheet Pass Sensor Receiving Light Adjustment
Adjust the sheet pass sensor light receiving amount while there are no sheets.
Low
VR1
High
If the light amount is not within 230 to 254, adjust the amount using the VR1 shown to the right.
Refer to [1-3-6] for details.
Set the DSW to decide the connecting condition of the machine.
DSW
S300F
Triple - Upstream
Double - Upstream
(Setup unnecessary)
S300F
Triple - Middle
(Setup required to be
changed)
S300
Single
Double - Downstream
Triple - Downstream
(Setup unnecessary)
DSW3
DSW4
DSW2
DSW1
Q C - S 3 0 0
LED No.
Condition to Light
S05: When bin upper limit switch is ON
LED 4 B01: When door open/close sensor is ON (close)
S06: When bin lower limit switch is ON
B02: When off-set sensor blinks by single motion.
LED 7 S11: When sheet detect switch on bin 1 is ON
LED 8 S12: When sheet detect switch on bin 2 is ON
LED 9 S13: When sheet detect switch on bin 3 is ON
LED 1 S14: When sheet detect switch on bin 4 is ON
LED 1 S15: When sheet detect switch on bin 5 is ON
LED 1 S16: When sheet detect switch on bin 6 is ON
LED 1 S17: When sheet detect switch on bin 7 is ON
LED 1 S18: When sheet detect switch on bin 8 is ON
LED 1 S19: When sheet detect switch on bin 9 is ON
LED 1 S20: When sheet detect switch on bin 10 is ON
LED 1 SW1: When start switch is ON.
LED 1 SW2: When stop switch is ON.
LED 1 SW3: When memory collating switch is ON.
When power save LED lights on (at the same time)
14 :1 CON3
Refer to [1-5-1] for details.
5
Board 5 - 3 - 2 DSW and LED on QPW-725
51041
50302A1
5-7
5 Board
5 - 4 QPW-726: Switch Board (QC-S300)
5 - 4 - 1 QPW-726 Connector Location (QC-S300)
Q C - S 3 0 0
5 - 4 -
1
QPW-726 Connector Location (QC-S300)
5-8
SW3
SW2
Stop Button
B3W-4155
B3W-4155
Memory Collation Button
LED1
R1
PG5085X
R025_221
6 5 4 3
SW1
B3W-4155
2 1
CON1
Start Button
Power Save Indicate LED
14 13
CON3
1 14 13 12 11
CON9
1
Main Control Board
51041
50401A1
5 Board
5 - 5 QPW-749: User Interface Board (QC-S30)
5 - 5 -
1
QPW-749 Connector Location (QC-S30)
LED18 LED19 LED20 LED21
LED11
SEL-2815D
LED10
LA-401MN
SW1
LA-401MN LA-401MN LA-401MN
SW2 SW3 SW4
B3W-1152 B3W-1152 B3W-1152 B3W-1152
LED1
LED2
LED3
LED4
LED5
SDPB3DD0A1000
GL-3EG8
LED14
LED6
LED15
LED7
LED13
LED8
LED9
LED10
LED12
SW5
B5W-1152
SEL-2815D
1:
SEL-2815D
CON1
40FE-ST-M
40
40
Flat Cable 40P
5
Board
CON3
Main Control Board
5 - 5 - 1 QPW-749 Connector Location (QC-S30)
Q C - S 3 0
51041
50501A1
5-9
5 - 6 - 1 QPW-748 Connector Location (QC-S30)
5 Board
5 - 6 QPW-748: Main Control Board (QC-S30)
(1/2)
5 - 6 -
1
QPW-748 Connector Location (QC-S30)
S05
Bin Up
B01
Door Open/Close Sensor
B02
Off-set Sensor
(Not Used for F)
B03R
Tray Full Detect Sensor
Receiver
(Not Used for F)
B03L
Tray Full Detect Sensor
Projector
(Not Used for F)
NO
BRN
RED
NC
BLK
BLK
VIO
GRY
WHT
1
2
1
2
ORN
BLU
QPP263A
3
4
1
2
BLK
BRN
QPP263A
3
4
1
2
RED
ORN
B11
Misfeed Detect Bin1 projector receiver
B12
Misfeed Detect Bin2 projector receiver
B13
Misfeed Detect Bin3 projector receiver
B14
Misfeed Detect Bin4 projector receiver
B15
Misfeed Detect Bin5 projector receiver
B16
Misfeed Detect Bin6 projector receiver
B17
Misfeed Detect Bin7 projector receiver
B18
Misfeed Detect Bin8 projector receiver
B19
Misfeed Detect Bin9 projector receiver
B20
Misfeed Detect Bin10 projector receiver projector projector
GND
VCC receiver receiver receiver
GND
SIG
5V
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
3
4
1
2
5
VIO
YEL
VIO
BLU
BRN
(G)
VIO
YEL
VIO (G)
VIO(1)
BRN
VIO
YEL
VIO
YEL
BRN
(G)
(G)
VIO
YEL
VIO
GRN
BRN
VIO
YEL
VIO
GRY
BRN
(G)
VIO
YEL
VIO (G)
WHT
BRN
VIO
YEL
VIO
BLK
BRN
(G)
VIO
YEL
VIO (G)
BRN
BRN
(G)
VIO
YEL
VIO
RED
BRN
(G)
VIO
YEL
VIO (G)
ORN
BRN
Start SW
Stop SW
Memory
Collating SW
Power Save LED
CON1
Switch Board QPW-726
3
4
5
1
2
6
X06
BL Terminal
+5V
X05
GND
BL Terminal
GND X04
BL Terminal
BRN
RED
ORN
BLU
VIO
GRY
WHT
BLK
BRN(G)
RED(G)
ORN(G)
YEL(1)
YEL(2)
YEL(3)
YEL(4)
YEL(5)
YEL(6)
YEL(7)
YEL(8)
YEL(9)
YEL(10)
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
WHT
BLK
BRN
RED
ORN
YEL
QPW-748
CON5
3
4
5
1
2
GND
Control Board
SIG S05[L3]
SIG S06[L5]
SIG Y11
SIG Y12
SIG Y13
CON1
3
4
1
2
8
9
6
7
GND
SIG Y14
SIG Y15
10
11
12
5V
SIG B02[L6]
GND
SIG B03R
GND
SIG Y16
SIG Y17
SIG Y18
SIG Y19
SIG Y20
13
14
SIG B03L
GND
3
4
5
CON8
1
2
SIG B11
SIG B12
SIG B13
SIG B14
SIG B15
CON9
24V
1
SIG Y01
24V
SIG K01
24V
SIG M03
8
9
6
7
SIG B16
SIG B17
9
10
11
10
7
8
9
SIG B18
CON2
1
2
3
10
11
12
SIG B19
SIG B20
5
6
3
4
CON6
1
2
SIG B11
SIG B12
SIG B13
SIG B14
SIG B15
SIG B16
SIG B17
SIG B18
SIG B19
SIG B20
Start SW[L17]
Stop SW[L18]
Downstream
Upstream
12
CON4
TXD0
RXD0
GND
TXD1
RXD1
GND
5
6
3
4
1
2
CON7
Stitcher Connected
1
Collator Start Not Allowed
Collationg Error
Now Collating
Stitch/Punch
2
3
4
5
VCC+5V
COM
6
7
8
Memory Collating SW[L19]
Stitcher Error
Stitcher Start
24V
9
10
11
6
7
8
2
3
4
5
5
6
7
8
9
10
4 GND CON3 Solenoid 12
BRN
RED
ORN
YEL
GRN
BLU
BRN
RED
ORN
YEL
GRN
BLU
VIO
GRY
WHT
BLK
BRN
RED
ORN
YEL
GRN
BLU
BRN
RED
ORN
YEL
GRN
VIO
GRY
WHT
BLK
BRN(G)
RED(G)
Flat Cable
(40Pin)
CON1
User Interface Board
YEL
GRN
YEL
BLU
YEL
VIO
YEL
BRN
YEL
RED
YEL
ORN
YEL
YEL (G)
YEL
GRY
YEL
WHT
YEL
BLK
X07
BL Terminal
+24V
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
Y11 Clutch on Bin 1
Y12 Clutch on Bin 2
Y13 Clutch on Bin 3
Y14 Clutch on Bin 4
Y15 Clutch on Bin 5
Y16 Clutch on Bin 6
Y17 Clutch on Bin 7
Y18 Clutch on Bin 8
Y19 Clutch on Bin 9
Y20 Clutch on Bin 10
Q C - S 3 0
BRN
RED
ORN
YEL
ORN
BLU
1
2
1
2
Y01 Gate Solenoid
K01 Drive Motor Relay
M03 Off-set Motor
(*UNot sed for F)
X11
Downstream Connector
BRN
RED
ORN
1
2
3
Downstream
WHT
BLK
RED
RED
ORN
YEL
GRN
4
5
X12 Up
(*Used only for F) stream Connector
YEL
GRN
BLU
BRN
BRN
VIO
GRY
Up stream
24V
GND
Stitcher Error
Stitcher Start
WHT
BLK WHT
1
2
Y02
X13 Extension Connector
1
Conveyor Solenoid
Stitcher Connected
Collator Start Not Allowed
Collating Error
Now Collating
Stitch/Punch
BLK
6
7
8
2
3
4
5
9
10
6
7
8
9
10
3
4
5
1
2
VCC+5V
COM
51041
50601A1
5-10
5 Board
5 - 6 QPW-748: Main Control Board (QC-S30)
(2/2)
5 - 6 -
2
LED on QPW-748
LED No.
LED 11
1:4
CON2
1:
40Pin Flat Cable
CON3
40
LED 33
LED 44
LED24
LED23
LED22
LED21
LED20
LED19
LED18
LED17
LED16
LED15
LED13
LED12
LED11
LED10
CPU
LED28
LED27
ROM
QPW-748
Main Control Board
Condition to Light
When stitch signal is ON while X13 extension connector is connected to stitcher.
When stitcher error signal is input after X12 extension connector is connected.
DC24V
6 :1
CON9
12 :1
Q C - S 3 0
51041
50602A1
5
Board 5 - 6 - 2 LED on QPW-748 5-11
5 Board
5 - 7 QPW-726: Switch Board (QC-S30)
5 - 7 -
1
QPW-726 Connector Location (QC-S30)
5 - 7 - 1 QPW-726 Connector Location (QC-S30)
Q C - S 3 0
5-12
SW3
SW2
Stop Button
B3W-4155
B3W-4155
Memory Collation Button
LED1
R1
PG5085X
R025_221
6 5 4 3 2
SW1
B3W-4155
1
CON1
Start Button
4 3 2
CON2
1
Main Control Board
51041
50701A1
6 Wiring Diagram
6-1 Power Circuit Diagram (QC-S300/S300F,-S30/S30F)........................
6-2 Drive Section 115/230 VAC Wiring Diagram (QC-S300/S30).............
6-3 Wiring Diagram on Each Section (QC-S300) (1/2).............................
6-4 Wiring Diagram on Each Section (QC-S30) (1/2)...............................
6
Wiring Diagram
6-1
6 - 1 - 1 Power Circuit Diagram (QC-S300/S300F,-S30/S30F)
6 Wiring Diagram
6 - 1 Power Circuit Diagram (QC-S300/S300F,-S30/S30F)
6 - 1 -
1
Power Circuit Diagram (QC-S300/S300F,-S30/S30F)
Power Supply
AC115V/230V
50/60HZ
WHT
BLK 1
Spark Killer
Main Switch
WHT
BLK
1
3
2
4
WHT
BLK
2
X01
BLK
BLK
BL-08V
X02
BLK
BLK
WHT
BLK
WHT
BLK
BL-08V
X03
BLK
BLK
BLK
BLK
BL-08V
BLK
BLK
BLK
WHT
NO
Relay
COM
BLK
WHT
BLK
BLK
BLK
BLK
2
3
X11
1 1
2
3
RED
BLK
RED
WHT
Main Motor
BLK
BLK
BLK
2
3
X12
1 1
2
3
Used for QC-S300F/S30F
WHT
41
WHT
BLK
1
2
X15
1
2
BLK
WHT
RED
Conveyor Motor
Transport Support Motor
BLK
BLU
YEL
WHT
* Used for QC-S30F/S300F
with delivery conveyor unit only
Main Motor
Single Phase
90W
Conveyor Motor
Single Phase
40W
Transport
Support Motor
Single Phase
3W
6-2
WHT
BLK
3
WHT
L
BLK
N
Switching
Power Supply
24V
50W
BLK
FG
51041
60101A1
6 Wiring Diagram
6 - 2 Drive Section 115/230 VAC Wiring Diagram (QC-S300/S30)
6 - 2 -
1
Drive Section 115/230 VAC Wiring Diagram
Switching Power Supply
L N FG
Connect to the conveyor motor at back side.
(QC-S30F/QC-300F)
Conveyor Motor (Only for F-tower)
For Suppoer Motor
WHT
BLK
3A For Circuit Protector
For Noise Filter and Power Connector
51041
60201A1
YEL/GRN
BLK
BLK
WHT
1
Main Motor
RED
BLK
WHT
41 3
BLK
WHT
RED
BLK
WHT
BLK
Spark Killer
X02 X01
WHT
Main Switch
BLK
WHT
BLK
WHT
2
1
41
3
RED
BLK
BLK
Condensor
BLK
2
1
K01
Relay
Bin Up/Down Motor
(DC Motor)
6
Wiring Diagram
6 - 2 - 1 Drive Section 115/230 VAC Wiring Diagram 6-3
6 - 3 - 1 Wiring Diagram on Each Section (QC-S300)
6 Wiring Diagram
6 - 3 Wiring Diagram on Each Section (QC-S300)
(1/2)
Q C - S 3 0 0
6 - 3 -
1
Wiring Diagram on Each Section (QC-S300)
Operation
Side
GND
Projector
B12L
Projector
B01:Door Open
/Close Sensor
Connect the BL connector to the panel from the operation side.
CON4
CON2
CPU
QPM
208
B13L:Sheet Pass Sensor
Projector Located on Bin3
B14L
Projector
SW3
Sheet Detect Switch(on Bin)
SW1
CON6 CON1
Projector
SW2
CON1 B16L
Projector Located on Bin6
Wire to the switch board on the operation side.
CPU
Projector
X05
GND BL Terminal
X06
GND BL Terminal
Clutch
on
Bin1
Y11
Clutch
on
Bin2
Y12
Clutch
on
Bin3
Y13
Clutch
on
Bin4
Y14
Y15
Clutch
on
Bin6
Y16
Clutch
on
Bin7
Y17
Back
Side
Sheet Pass Sensor (Receiving side)
Receiver
Receiver
Receiver
Receiver
Receiver
Receiver
Receiver
CON3
Projector
Switching Power Supply
Clutch
on
Bin8
Y18
Clutch
on
Bin9
Y19
Receiver
Receiver
Projector
X07
+24V BL Terminal
Clutch
on
Bin10
Y20
B03
L
Projector
R
B
C
G
B20L
Projector Located on Bin10
Bin Up/
Down
Motor
Y
K01
Relay
O
51041
60301A1
Receiver
G
B
Offset Motor
Offset Sensor
Relay
K00
Receiver
X11:Downstream Connector
X13:
Extension Connector
10 9 8
7 6 5 4
3 2 1
10 D
7 V
3
H 8
G Y 4
O R C 1
Use the relay K00 only for QCS300F.
6-4
6 Wiring Diagram
6 - 3 Wiring Diagram on Each Section (QC-S300)
(2/2)
6 - 3 -
2
24VDC Wiring Diagram (QC-S300/S300F)
Switching Power Supply 24V
50W
WHT
AC115/230V
50/60HZ BLK
L
N
GND
GND
+24V
+24V
3
4
1
2
BLK #22
BLK #22
YEL #22
YEL #22
FG
#22 YEL
#22 ORN
#22 ORN
#22 ORN
#22 ORN
#22 ORN
YEL #22
ORN #22
ORN #22
ORN #22
ORN #22
ORN #22
BL Terminal
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
BLK #22
BLK #22
BLK #22
BLK #22
BLK #22
BLK #22
BL Terminal
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
#22 BLK
BLK #22
BLK #22
BLK #22
BLK #22
BLK #22
BLK #22
BL Terminal
BLK #22
BLK #22
BLK #22
BLK #22
BLK #22
BLK #22
BL Terminal
To +24V connection terminal of Y11-Y20
Switch
To GND connection terminal of S11-S20
Projector
To GND connection terminal of B11L-B20L
Receiver
To GND connection terminal of B11R-B20R
Q C - S 3 0 0
CON3
1
#22 YEL (G)
#22 BLK (G)
8
9
10
11
12
13
14
+24V
+24V
GND
GND
QPM-725
Control Board
#22 YEL
#22 BLK
CON2
1 +24V
2
3 GND
LCD Control Board
51041
60302A1
6
Wiring Diagram
6 - 3 - 2 24VDC Wiring Diagram (QC-S300/S300F) 6-5
6 - 4 - 1 Wiring Diagram on Each Section (QC-S30)
6 Wiring Diagram
6 - 4 Wiring Diagram on Each Section (QC-S30)
(1/2)
6 - 4 -
1
Wiring Diagram on Each Section (QC-S30)
Operation
Side
B01:Door Open
/Close Sensor
GN
D
X04
Connect the BL connector to the panel from the operation side.
X05
GND BL Terminal
Clutch on
Bin1
Y11
Clutch on
Bin1
Y12
Clutch on
Bin3
Y13
SW3
SW2
CON1
Wire to the switch board on the operation side.
SW1
CON2 CON3
DC24V CON9
X07
+24V BL Terminal
X06
+5V BL Terminal
Switching Power Supply
Bin4
Y14
Clutch on
Bin5
Y15
Bin6
Y16
Clutch on
Bin7
Y17
Bin8
Y18
Clutch on
Bin9
Y19
Q C - S 3 0
Projector
Receiver
Projector
Receiver
Projector
Receiver
Projector
Receiver
Projector
Receiver
Projector
Receiver
Projector
Receiver
Back
Side
Misfeed Detect Sensor
Projector
Receiver
Projector
Receiver
Projector
Receiver
C
R
B03
L
Projector
YEL
ORN
Relay
51041
60401A1
X12:Upstream
Connector
Receiver
Y20
Clutch on
Bin10
G
B
M03
Offset Motor
Offset Sensor
X13 xtension Connector
10 9 8
7 6 5 4
3 2 1
10 D
7 V
3
H 8
G Y 4
O R C 1
6-6
6 Wiring Diagram
6 - 4 Wiring Diagram (QC-S30)
(2/2)
6 - 4 -
2
24 VDC Power Circuit Diagram (QC-S30/QC-S30F)
Switching Power Supply 24V
50W
WHT
AC115/230V
50/60HZ BLK
L
N
GND
GND
+24V
+24V
3
4
1
2
D/WHT #22
D/WHT #22
D/YEL #22
D/YEL #22
FG
#22 D/YEL
#22 YEL
#22 YEL
#22 YEL
#22 YEL
#22 D/BRN
#22 D/BRN
#22 BRN
#22 BRN
#22 BRN
#22 BRN
Control Board
DC24V_IN
+24V
+24V
+24V
GND
1
2
3
4
GND
GND
5
6
DC5V
+5V
+5V
1
2
GND
GND
3
4
D/YEL #22
D/YEL #22
D/YEL #22
D/WHT #22
D/WHT #22
D/BRN #22
D/BRN #22
D/VIO #22
D/VIO #22
#22 D/VIO
#22 VIO
#22 VIO
#22 VIO
#22 VIO
#22 D/VIO
#22 VIO
#22 VIO
#22 VIO
#22 VIO
51041
60402A1
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
VIO #22
YEL #22
YEL #22
YEL #22
YEL #22
YEL #22
YEL #22
BRN #22
BRN #22
BRN #22
BRN #22
BRN #22
BRN #22
6
Wiring Diagram
Q C - S 3 0
To 24V Connect Terminal of
Y11-Y20
To 5V Connect Terminal of receiver on B11-B20
To GND Connect Terminal of receiver on B11-B20
To GND Connect Terminal of projector on B11-B20
6 - 4 - 2 24 VDC Power Circuit Diagram (QC-S30/QC-S30F) 6-7
6 Wiring Diagram
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6-8

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