IWAKI EJ-B16 Instruction Manual
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Iwaki
Electromagnetic Metering Pump
EJ-B(R) (Asia)
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and instructions for the product. Always keep it on hand for quick reference.
2013 IWAKI CO., LTD.
Ord HUFRQ¿UPDWLRQ
Open the package and check that the product conforms to your order. If any problem or inconsistency is found, immediately contact your distributor.
a. Check if the delivery is correct.
Check the nameplate to see if the information such as model codes, discharge capacity and discharge pressure are as ordered.
b. Check if the delivery is damaged or deformed.
Check for transit damage and loose bolts.
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Contents
2UGHUFRQ¿UPDWLRQ ............................................................................................. 2
Safety instructions .......................................................................6
:DUQLQJ ............................................................................................................. 7
&DXWLRQ .............................................................................................................. 8
3UHFDXWLRQVIRUXVH ........................................................................................10
Overview ...................................................................................... 12
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Installation .................................................................................. 19
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3OXPELQJ ......................................................................................................... 20
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Operation .....................................................................................28
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Maintenance ................................................................................ 41
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Safety instructions
Read through this section before use. This section describes important information for you to prevent personal injury or property damage.
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Overview
Pump characteristics, features and part names are described in this section.
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Pump structure & Operating principle
The EJ series is a diaphragm metering pump which consists of a pump head and a drive unit with a built-in controller. A diaphragm is directly driven by electromagnetic force.
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Manual mode
Run/stop the pump by the start/stop key. A stroke rate (MAN speed) can be changed in the range of 1-360spm by the up key at any time during operation or stop. See page 36 for detail.
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This section describes the installation of the pump, tubing and wiring. Read through this section before work.
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Check valve mounting
Install an optional check valve to the EJ IRUWKHSUHYHQWLRQRIDEDFNÀRZVLphon and overfeeding. In the following cases be sure to install the check valve.
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Operation
This section describes pump operation and programming.
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Before a long period of stoppage (one month or more)
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Maintenance mode
Display flashes and diaphragm is extended to the full.
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MAN mode and
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MAN mode operation
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Manual operation
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EXT operation
The pump operation is controlled by the external (pulse) signal. In this mode, the pump runs in sync with each external signal.
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The start/stop of the pump operation can be controlled by the external stop signal. The display changes as below when the STOP signal is inputted.
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Keypad lock can be active in the MAN or EXT mode for the prevention of erroneous key operation. The "LOCK" indication appears while keypads are locked.
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This section describes troubleshooting, inspection, wear part
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Perform daily and periodic inspection to keep pump performance and safety.
Daily inspection
Check the following points. Upon sensing abnormality, stop operation immediately and remove problems according to "Troubleshooting".
When wear parts come to the life limit, replace them with new ones. Contact us or your nearest distributor for detail.
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Periodic inspection
Retighten the pump head mounting bolts evenly to the rated torque below in diagonal order (once three months).
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To run the pump for a long period, wear parts need to be replaced periodically.
It is recommended that the following parts are always stocked for immediate replacement. Contact us or your nearest distributor for detail.
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Before replacement
First release pressure from the pump head.
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The pump in the diagram below is completely dismantled. Do not dismantle the pump beyond the extent shown in this instruction manual.
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TUBING(ID×OD)
OUT AIR
TUBING(ID×OD)
LOCK
36.5
76.5
(26)
TUBING(ID×OD)
100
9 16.5 10 32
58
59
http://www.iwakipumps.jp
IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan
TEL: +81 3 3254 2935 FAX: +81 3 3252 8892
(XURSHDQRI¿FH / IWAKI Europe GmbH
TEL: +49 2154 9254 0 FAX: +49 2154 9254 48
Germany / IWAKI Europe GmbH
TEL: +49 2154 9254 50 FAX: +49 2154 9254 55
Norway / IWAKI Norge AS
TEL: +47 23 38 49 00 FAX: +47 23 38 49 01
Sweden / IWAKI Sverige AB
TEL: +46 8 511 72900 FAX: +46 8 511 72922
Holland / IWAKI Europe GmbH (Netherlands Branch)
TEL: +31 74 2420011 FAX: +49 2154 9254 48
U.K.
/ IWAKI Pumps (U.K.) LTD.
TEL: +44 1743 231363 FAX: +44 1743 366507
Italy / IWAKI Europe GmbH (Italy Branch)
TEL: +39 0444 371115 FAX: +39 0444 335350
Spain / IWAKI Europe GmbH (Spain Branch)
TEL: +34 93 37 70 198 FAX: +34 93 47 40 991
U.S.A.
/ IWAKI America Inc.
TEL: +1 508 429 1440 FAX: +1 508 429 1386
Argentina / IWAKI America Inc. (Argentina Branch)
TEL: +54 11 4745 4116
Belgium / IWAKI Belgium N.V.
TEL: +32 13 670200 FAX: FAX: +32 13 672030
Denmark / IWAKI Nordic A/S
TEL: +45 48 242345 FAX: +45 48 242346
Finland / IWAKI Suomi Oy
TEL: +358 9 2745810 FAX: +358 9 2742715
France / IWAKI France S.A.
TEL: +33 1 69 63 33 70 FAX: +33 1 64 49 92 73
Singapore / IWAKI Singapore Pte Ltd.
TEL: +65 6316 2028 FAX: +65 6316 3221
Indonesia / IWAKI Singapore (Indonesia Branch)
TEL: +62 21 6906606 FAX: +62 21 6906612
Malaysia / IWAKIm SDN. BHD.
TEL: +60 3 7803 8807 FAX: +60 3 7803 4800
Australia / IWAKI Pumps Australia Pty Ltd.
TEL: +61 2 9899 2411 FAX: +61 2 9899 2421
China (Hong Kong) / IWAKI Pumps Co., Ltd.
TEL: +852 2607 1168 FAX: +852 2607 1000
China (Guangzhou)
/ GFTZ IWAKI Engineering & Trading Co., Ltd.
TEL: +86 20 84350603 FAX: +86 20 84359181
China / IWAKI Pumps (Shanghai) Co., Ltd.
TEL: +86 21 6272 7502 FAX: +86 21 6272 6929
Korea / IWAKI Korea Co., Ltd.
TEL: +82 2 2630 4800 FAX: +82 2 2630 4801
Taiwan / IWAKI Pumps Taiwan Co., Ltd.
TEL: +886 2 8227 6900 FAX: +886 2 8227 6818
Thailand / IWAKI (Thailand) Co., Ltd.
TEL: +66 2 322 2471 FAX: +66 2 322 2477
Vietnam / IWAKI Pumps Vietnam Co., Ltd.
TEL: +84 613 933456 FAX: +84 613 933399
T842-5 '18/05
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