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EMBEDDED IPCS
INSTRUCTIONS FOR USE | C6 P33 BOOK MOUNT
Original Manual
Document 20176536 EN 01
PrEfaCE
Preface
The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security signs are located on the device or machine. A warning contains signal words which are explained in the following table:
DaNGEr Dangerous situation, which will cause death or serious injury in case of non-observance of this safety instruction.
WarNING
Dangerous situation, which may cause death or serious injury in case of non-observance of this safety instruction.
CaUTION
Dangerous situation, which may cause minor injury in case of non-observance of this safety instruction.
NOTICE Situation, which can cause damage to property in case of non-observance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following these procedures.
More symbols
►
• / -
=>
This arrow starts an action step.
Enumerations are marked with dots or indents.
Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/service/downloads
3
PrEfaCE
Laws and guidelines
KEB Automation KG confirms with the EC declaration of conformity and the CE mark on the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website. Further information is provided in chapter "Certification".
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is given in the general sales conditions.
Here you will find our general sales conditions.
www.keb.de/terms-and-conditions
Further agreements or specifications require a written confirmation.
Support
Through multiple applications not every imaginable case has been taken into account. If you require further information or if problems occur which are not treated detailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is outside of our control and therefore lies exclusively in the area of responsibility of the customer.
The information contained in the technical documentation, as well as any user-specific advice in spoken and written and through tests, are made to best of our knowledge and information about the intended use. However, they are regarded as being only informal and changes are expressly reserved, in particular due to technical changes. This also applies to any violation of industrial property rights of a third-party. Selection of our units in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by the customer. They must be repeated, even if only parts of hardware, software or the unit adjustment are modified.
Copyright
The customer may use the instructions for use as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/ or open source software. If applicable, the license terms of this software are contained in the instructions for use. The instructions for use are already available to you, can be downloaded free of charge from the KEB website or can be requested from the respective KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their respective owners.
4
TaBLE Of CONTENTS
Table of Contents
1 Basic Safety Instructions ............................................ 15
2 System Description ..................................................... 19
5
6
TaBLE Of CONTENTS
3 Installation and connection ........................................ 36
4 Operating Systems ...................................................... 46
TaBLE Of CONTENTS
5 Maintenance and service ............................................ 65
6 Technical specifications
............................................. 70
7
8
TaBLE Of CONTENTS
7 Certification
.................................................................. 77
LIST Of fIGUrES
List of figures
9
LIST Of fIGUrES
10
LIST Of TaBLES
List of Tables
11
GLOSSary
Glossary
0V
1ph
3ph
Earth-potential-free common point
1-phase mains
3-phase mains
AC AC current or voltage
Application The application is the intended use of the KEB product.
ASCL Asynchronous sensorless closed loop
AWG
B2B
CAN
American wire gauge
Business-to-business
Fieldbus system
CODESYS Operating system of the standard control and programming environment
CODESYS
Safety-PS
COM-
BIVERT
Safety programming system
KEB drive converters
COMBIVIS KEB start-up and parameterizing software
Customer The customer has purchased a KEB product from KEB and integrates the
DC
KEB product into his product (customer product) or resells the KEB product
(dealer)
DC current or voltage
DIN German Institut for standardization
EMC
Emergency stop
Emergency switching off
EN
Electromagnetic compatibility
Shutdown of a drive in emergency case
(not de-energized)
Switching off the voltage supply in emergency case
European standard
End customer
The end customer is the user of the customer product.
EtherCAT Real-time Ethernet bus system of the company Beckhoff
Ethernet Real-time bus system - defines proto cols, plugs, types of cables
FE Functional earth
FSoE Functional Safety over Ethernet
GND
Head module
HMI
IEC
IP xx
Reference potential, ground
Description for the bus coupler or small control in the KEB-I/O EtherCat system
Human machine interface (touch screen)
International standard
Degree of protection (xx for level)
KEB productThe KEB product is subject of this manual.
KEB-I/O
EtherCAT
Small control system from the KEB-I/O system
SPS
KEB-I/O
EtherCAT
System
Manufacturer
I/O module family
MCM
MTTF
The manufacturer is KEB, unless otherwise specified (e.g. as manufacturer of machines, engines, vehicles or adhesives).
American unit for large wire cross sections
Mean service life to failure
NN Sea level
PE Protective earth
PELV
USB
Protective Extra Low Voltage
PFD
PFH
PLC
POU
Term used in the safety technology (EN
61508-1...7) for the size of error probability
Term used in the safety technology (EN
61508-1...7) for the size of error probability per hour
Programmable logic controller
Program Organization Unit
RJ45 Modular connector with 8 lines
Safety Package
Plug in for COMBIVIS studio 6 with safety functionally
Safety PLC Safety programmable logic controller
Safety
PLCopen
SELV
SIL
Library of the certified basic level safety blocks
Safety Extra Low Voltage (< 60 V)
The security integrity level is a measure for quantifying the risk reduction.
Term used in the safety technology (EN
61508 -1...7)
Universal serial bus
12
STaNDarDS fOr CONTrOL & aUTOMaTION
Standards for control & automation
DGUV regulation 3 Electrical installations and equipment
DIN 46228-1 Wire-end ferrules; Tube without plastic sleeve
DIN 46228-4 Wire-end ferrules; Tube with plastic sleeve
DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements, protective conductors and protective bonding conductors (IEC 64/1610/CD)
DIN VDE 0100-729 Low-voltage electrical installations - Part 7-729: Requirements for special installations or locations - Operating or maintenance gangways (IEC 60364-7-729);
German implementation HD 60364-7-729
EN 1037 Safety of machinery - Prevention of unexpected start-up; German version EN 1037
EN 55011
EN 55021
EN 60204-1
EN 60439-1
Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement (IEC/CISPR 11); German version EN 55011
Interference to mobile radiocommunications in the presence of impulse noise -
Methods of judging degradation and measures to improve performance (IEC/
CISPR/D/230/FDIS); German version prEN 55021
Safety of machinery - electrical equipment of machines Part 1: General requirements (VDE 0113-1, IEC 44/709/CDV)
Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and partially type-tested assemblies (IEC 60439-1); German version EN 60439-1
EN 60529
EN 60664-1
EN 60721-3-1
EN 60721-3-2
EN 60721-3-3
EN 61000-2-1
EN 61000-2-4
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
Degrees of protection provided by enclosures (IP Code) (IEC 60529)
Insulation coordination for equipment within low-voltage systems Part 1: Principles, requirements and tests (IEC 60664-1)
Classification of environmental conditions - Part 3-1: Classification of groups of environmental parameters and their severities - Section 1: Storage (IEC 104/648/CD)
Classification of environmental conditions - Part 3: Classification of groups of environmental parameters and their severities - Section 2: Transportation and handling (IEC 104/670/CD)
Classification of environmental conditions - Part 3: Classification of groups of environmental parameters and their severities; section 3: Stationary use at weatherprotected locations; Amendment A2 (IEC 60721-3-3); German version
EN 60721-3-3
Electromagnetic compatibility (EMC) - Part 2: Environment - Section 1: Description of the environment - Electromagnetic environment for low-frequency conducted disturbances and signalling in public power supply systems
Electromagnetic compatibility (EMC) - Part 2-4: Environment; Compatibility levels in industrial plants for low-frequency conducted disturbances (IEC 61000-
2-4); German version EN 61000-2-4
Electromagnetic compatibility (EMC) - Part 4-2: Testing and measurement techniques - Electrostatic discharge immunity test (IEC 61000-4-2); German version EN 61000-4-2
Electromagnetic compatibility (EMC) - Part 4-3: Testing and measurement techniques - Radiated, radio-frequency, electromagnetic field immunity test (IEC
61000-4-3); German version EN 61000-4-3
Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test (IEC 61000-4-4);
German version EN 61000-4-4
Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement
13
STaNDarDS fOr CONTrOL & aUTOMaTION
EN 61000-4-6
EN 61000-4-34
EN 61131-2
EN 61373
EN 61439-1
EN 61508-1...7
EN 61800-2
EN 61800-3
EN 61800-5-1
EN 61800-5-2
EN 62061
EN ISO 13849-1
UL 61800-5-1 techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5
Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6
Electromagnetic compatibility (EMC) - Part 4-34: Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests for equipment with mains current more than 16 A per phase (IEC 61000-4-
34); German version EN 61000-4-34
Programmable controllers - Part 2: Equipment requirements and tests (IEC 61131-2)
Railway applications - Rolling stock equipment - Shock and vibration tests (IEC 61373)
Low-voltage switchgear and controlgear assemblies - Part 1: General rules (IEC
121B/40/CDV); German version FprEN 61439-1
Functional safety of electrical/electronic/programmable electronic safety-related systems – Part 1...7 (VDE 0803-1…7, IEC 61508-1…7)
Adjustable speed electrical power drive systems - Part 2: General requirements -
Rating specifications for low voltage adjustable frequency a.c. power drive systems (VDE 0160-102, IEC 61800-2)
Speed-adjustable electrical drives. Part 3: EMC requirements and specific test methods (VDE 0160-103, IEC 61800-3)
Adjustable speed electrical power drive systems - Part 5-1: Safety requirements
- Electrical, thermal and energy (IEC 61800-5-1); German version EN 61800-5-1
Adjustable speed electrical power drive systems - Part 5-2: Safety Requirements
- Functional (IEC 22G/264/CD)
Safety of machinery - functional safety of electrical, electronic and programmable electronic safety-related systems (VDE 0113-50, IEC 62061)
Safety of machinery - safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1); German version EN ISO 13849-1
American version of the EN 61800-5-1 with „National Deviations“
14
BaSIC SafETy INSTrUCTIONS
1 Basic Safety Instructions
The COMBICONTROL is designed and constructed in accordance with state-of-the-art technology and the recognised safety rules and regulations. However, the use of such devices may cause functional hazards for life and limb of the user or third parties, or damages to the system and other material property.
The following safety instructions have been created by the manufacturer for the area of electric drive technology. They can be supplemented by local, country- or applicationspecific safety instructions. This list is not exhaustive. Non-observance of the safety instructions by the customer, user or other third party leads to the loss of all resulting claims against the manufacturer.
NOTICE Hazards and risks through ignorance.
► Read the instructions for use !
► Observe the safety and warning instructions !
► If anything is unclear, please contact KEB Automation KG !
1.1 Target Group
This manual is written for design, project planning, servicing and commissioning experts. Qualified personnel for the purpose of this instruction manual must have the fol lowing qualifications:
• Knowledge and understanding of the safety instructions.
• Knowledge of automation technology.
• Knowledge of functional safety.
• Skills for installation and assembly of electrical equipment.
• Detection of hazards and risks of the electrical drive technology.
• Understanding of the function in the used machine.
• Knowledge of the operation of the Windows operating system.
• Knowledge of DIN IEC 60364-5-54 .
• Knowledge of EN 60204-1
• Knowledge of national safety regulations (e.g. DGUV regulation 3 ).
15
BaSIC SafETy INSTrUCTIONS
1.2 Transport, storage and proper use
The transport is carried out by qualified persons in accordance with the environmental conditions specified in this manual. The devices shall be protected against excessive strains.
ESD
Electronic devices contain electrostatic sensitive components.
► Avoid contact.
► Wear ESD-protective clothing.
Do not store the devices
• in the environment of aggressive and/or conductive liquids or gases.
• with direct sunlight.
• outside the specified environmental conditions.
1.3 Installation
DaNGEr Do not operate in an explosive environment!
► The device is not intended for the use in potentially explosive environment.
EX
To prevent damages to the device:
• Make sure that no components are bent and/or isolation distances are changed.
• The device must not be put into operation in case of mechanical defects. Noncompliance with the applicable standards.
• Do not allow moisture or mist to penetrate the unit.
• Avoid dust permeating the device. Allow for sufficient heat dissipation if installed in a dust-proof housing.
• Note installation position and minimum distances to surrounding elements. Do not cover the ventilation openings.
• Mounting according to the specified degree of protection.
• Make sure that no small parts fall into the device during assembly and wiring (drilling chips, screws etc.). This also applies to mechanical components, which can lose small parts during operation.
• Check the reliable fit of the device connections in order to avoid contact resistances and sparking.
• The safety instructions are to be kept!
16
BaSIC SafETy INSTrUCTIONS
1.4 Electrical connection
ATTENTION
In order to prevent malfunctions or unpredictable conditions, observe the following instructions:
► For any work on the device switch off the supply voltage.
► Never bridge upstream protective devices (also not for test purposes).
► Install all required covers and protective devices for operation.
► The electrical installation shall be carried out in accordance with the relevant requirements.
► Cable cross-sections and fuses must be dimensioned according to the design of the machine manufacturer. Specified minimum / maxi mum values may not be fallen below /exceeded.
► With existing or newly wired circuits the person installing the units or machines must ensure the EN requirements are met.
► When using components without isolated inputs/outputs, it is necessary that equipotential bonding exists between the components to be connected (e.g. by the equipotential line). Disregard can cause destruction of the components by equalizing currents.
1.5 Start-up and operation
When the device is installed in machines, start-up (i.e. commencement of the intended operation) is prohibited until it is determined that the machine complies with the machine directive; Account is to be taken of EN 60204-1 .
• During operation, all covers and doors shall be kept closed.
• Use only approved accessories for this device.
• Never touch terminals, busbars or cable ends.
1.6 Maintenance
The following maintenance work has to be carried out when required, but at least once per year by authorized and trained personnel.Check unit for loose screws and plugs and tighten if necessary.
► Check unit for loose screws and plugs and tighten if necessary.
► Clean the device from dirt and dust deposits. Depending on the device, pay particular attention to ventilation slots or cooling fins.
► Examine and clean extracted air filter and cooling air filter of the control cabinet.
17
BaSIC SafETy INSTrUCTIONS
1.8 repair
In case of malfunction, unusual noises or smells inform a person in charge!
DaNGEr Unauthorized exchange, repair and modifications!
Unpredictable malfunctions!
► The function of electronic devices can be influenced by the setting and parameterization. Never replace without knowledge of the application.
► Modification or repair is permitted only by KEB Automation KG authorized personnel.
► Only use original manufacturer parts.
► Infringement will annul the liability for resulting consequences.
1.7 Disposal
Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices).
Manufacturers of B2B devices are obliged to take back and recycle devices manufactured after 14.08.2018. These devices may not be disposed at the collection centres of public sector disposal organisations.
If no deviating agreement has been made between the customer and
KEB or no deviating mandatory legal regulation exists, KEB products marked in this way can be returned. Company and keyword to the return point can be taken from the list below. Shipping costs are paid by the customer. Thereupon the devices will be professionally recycled and disposed.
The entry numbers are listed country-specific in the following table. The corresponding
KEB return addresses can be found on our website.
Withdrawal by
Austria
KEB Automation GmbH
France
RÉCYLUM - Recycle point
Germany
KEB Automation KG
Italy
COBAT
Spain
KEB Automation KG
WEEE-Reg.-No.
ERA:
ADEME:
EAR:
51976
FR021806
DE12653519
AEE: (IT) 19030000011216
RII-AEE 7427
Keyword
Stichwort „Rücknahme WEEE“
Mots clés „KEB DEEE“
Stichwort „Rücknahme WEEE“
Parola chiave „Ritiro RAEE“
Palabra clave „Retirada RAEE“
The packaging must be feed to paper and cardboard recycling.
18
SySTEM DESCrIPTION
2 System Description
C6 P33 BM is a wall book mounting IPC fanless based on sixth generation Celeron processors of the Intel® Skylake™ U platform.
C6 P33 BM systems are supplied with a sturdy aluminum chassis, highly refined in every aesthetic and ergonomic detail.
The „all in one“ motherboard provides, on top, three Ethernet 10/100/1000Mbps ports that support „Jumbo Frame“ and „Wake on Lan“ functionalities, two USB 3.0 ports, one
DVI-D video output or, as an alternative, a Remote Video Link connector (RJ45) for the remotation of the video and USB signals up to 100 m; on front, a USB 3.0 port, a
SATA III CFast slot, a slot for the extractable system battery and the signalling LEDs.
The motherboard has also an mSATA connector for a SATA III SSD up to 16 GB RAM with one DDR4 SODIMM module and an internal connector for additional serial or USB interfaces.
C6 P33 BM systems have an isolated 24 VDC power supply input and an integrated
Micro UPS with external battery pack.
2.1 Concepts
• On top interfaces
- Ergonomic cabling
- Reduced installation space
- Protection against accidentally cable disconnection
• Front access
- Better visibility of signals/warnings.
- Better access to removable devices like CFast.
• Mechanic
- Full aluminium
- Compact, solid and robust.
- Elegant industrial design.
- Front interfaces protection door
• Thermic dissipation
- Fanless operation
- 0÷50°C operating temperature
19
SySTEM DESCrIPTION
2.2 Highlights
• Fanless Book Mounting IPC (0÷50°C operating temperature)
- Compact dimensions
- Cabling from top
- Front access to signaling, interfaces and extractable devices
• KEB COMBIVIS connect Basic Win32/64 runtime included
• 1 x SODIMM DDR4 RAM system memory expandable up to 16GB
• On top interfaces
- 3 x Ethernet 10/100/1000 Mbps
- 2 x USB 3.0
- 1 x DVI-D or 1 x Remote Video link (DVI‐D and USB 2.0 up to 100 m)
- Varied serial and USB add-on boards (optionals)
• Front access
Signaling LEDs and control buttons
1 x CFast slot
1 x system battery removable
1 x USB 3.0
• Mass storage 1 x CFast, 1 x mSATA SSD interfaces
• A DVI-D video output or in alternative an integrated Remote Video Link video output for remotation of DVI-D and USB 2.0 signals up to 100 m
• Isolated 24V DC power supply input and Micro UPS
2.3 Supported Operating Systems
• C6 P33 BM supports the following Operating Systems:
- Win Embedded Standard 7E/7P 32/64Bit
• Intel® Skylake platform does not support:
- Win XP Pro 32/64bit
- Windows Embedded Standard 2009 (XPe SP3) 32/64bit
- Win 2000/ 98/ NT
The Intel® platform can support other operating systems but they are not certified by
KEB.
20
SySTEM DESCrIPTION
2.3.1 Isolated Power Supply
Isolated Power supply with galvanic isolation to prevent:
• Common mode noise at low/medium frequencies on the power supply line
• Ground loop noise
• Extra-voltage caused by lightning
• Power supply with grounded positive termi-nal (e.g. Japan)
Figure 1: Isolated Power Supply
2.4 Package
Package consists of:
C6 E22 BM n.1 Power supply plug (pre-installed on the system) n.1 Power supply cover
Figure 2: Package
21
SySTEM DESCrIPTION
2.5 front
C6 P33 BM front panel is provided with 1 door.
1
1 Right door
Figure 3: Front detail
22
SySTEM DESCrIPTION
2.6 rear
The back of the system is made of a full aluminium plate.
1 1
2
1 Fixing holes
2 Rear fixing plate
Figure 4: Rear detail
1 1
23
SySTEM DESCrIPTION
2.6.1 Connectors
To access the connectors, it is necessary to open the frontal flap.
2
3
1
4
5
1 Front door
2 USB 3.0 connector
3 Battery slot
4 CFAST slot sata2
5 Opening handle
Figure 5: Connector detail
24
SySTEM DESCrIPTION
2.6.2 C6 P33 BM - Top Connectors / LED
1 Power DC input connector
2 USB1 (3.0) connector
3 USB2 (3.0) connector
4 LAN1 connector
5 LAN2 connector
6 LAN2 connector
7 DVI-D connector
Figure 6: Top connectors detail
25
SySTEM DESCrIPTION
2.6.3 C6 P33 rVL - Top Connectors / LED
1 Power DC input connector
2 USB1 (3.0) connector
3 USB2 (3.0) connector
4 LAN 1 connector
5 LAN 2 connector
6 LAN 3 connector
7 RVL OUT
8 RVL LINK LED
Figure 7: Top connectors detail (RVL)
26
SySTEM DESCrIPTION
2.6.4 KEB remote Video Link
C6 E22 BM RVL integrates all the circuitry that allows the DVI-D and USB 2.0 signals to be reliably transmitted to a monitor up to 100 m away using a Cat 5e SF/UTP or Cat 6A
SFTP (Shield Foil Twisted pair) cable.
The remotation system is composed by C6 E22 BM RVL and a KEB industrial monitor
C6 Monitor or C6 AMM that integrates the RVL receiver section.
Cat 5e SF/UTP
Cat 6A S/FTP up tp 100 mt
C6 Monitor with integrated remotation
Figure 8: Remote Video Link detail
REMOTATION
CABLE
C6 AMM with integrated remotation
Figure 9: Remote Video Link detail
Cat 5e SF/UTP
Cat 6A S/FTP up tp 100 mt
REMOTATION
CABLE
27
SySTEM DESCrIPTION
2.6.5 LED Signaling
1
28
1 LED signaling area
Figure 10: LED signaling detail
1
2
3
4
5
6
7
1 Power on LED
2 UPS LED
3 HDD activity LED
4 Over temperature / Battery fault LED
5 Watchdog / Reset factory default LED
6 Not available
7 Not available
Figure 11: Buttons area detail
SySTEM DESCrIPTION
2.6.6 Buttons area
1 Buttons area
Figure 12: Buttons area detail
1 Power button
2 System reset
3 Watchdog reset
4 Factory default reset
5 Not available
Figure 13: Buttons area detail
1
2
3
4
5
1
29
SySTEM DESCrIPTION
2.6.7 LED / buttons
2.6.7.1 Power button
Power Button turns the C6 P33 BM on or off without fully disconnecting power supply.
This button acts as the common power button available on all ATX PC’s. It invokes the operating system to do a previously specified action, like power down or sleep.
If the operating system has been put in shut down mode and the main power has not been removed, then this button can be used to power up again the device.
2.6.7.2 System reset button
This button forces an internal reset. C6 P33 BM restarts as if power was loss and then turned on again. Avoid the use of this button because the immediate interruption could cause data loss, and the operating system itself could also be compromised. Use this button only if system hang and there are no better options like keyboard or mouse commands.
2.6.7.3 Watchdog rest button
This button turns off the watchdog LED, which is turned on when the timer expires.
Otherwise, if the LED turn on, it will remain on until the power is turned off. Pressing this button turns off the watchdog LED, so if the timer expires again it can be noticed by a new turn on of the LED.
2.6.7.4 Factory default rest button
Use this button to reload the factory defaults of the PLC module.
2.6.7.5 PWR LED
This bicolor LEDs is used to give information about the power state of the system.
System power state Green Yellow
OFF OFF OFF
Power supply only ON OFF ON
Full nn or Suspend to
RAM
ON OFF
Notes
The system is not powered.
It is safe to turn off power supply.
Operating system shutdown procedure is terminated.
System core is full on or it is in a low power state keeping current session information into RAM.
Table 1: PWR LED
30
SySTEM DESCrIPTION
2.6.7.6 UPS LED
The bicolor LEDs is used to give information about the UPS or micro-UPS functionality.
System power state LED color
OFF Green off
Normal
Yellow off
Green on
Yellow off
Backup not working Green off
Yellow on
DC loss
DC loss
Notes
No micro-UPS installed.
System is powered from external 24 VDC.
Micro-UPS: charging capacitors.
Green on blinking The external 24VDC is loss and the sys-
Yellow off tem is powered from the UPS.
Battery/Capacitors level is above 50%.
Green off
Yellow on blinking
The external 24VDC is loss and the system is powered from the UPS.
Battery/Capacitors level is under 50%.
Table 2: UPS LED
2.6.7.7 OT/LB LED
This LED notfiles two situations:
• Fixed red color means there is an overtemperature.
• Blinking red means that the Real Time Clock battery is low.
Overtemperature
This LED is turned on to fixed red when there is a thermal alarm coming from inside
C6 P33 BM. Two temperatures are measured by mean of Super I/O hardware monitor integrated circuit:
• On motherboard close to CPU temperature.
• On motherboard temperature at the input aeration.
Measuring point
CPU
Motherboard
Table 3: OT/LB LED
Thermal limit
100°C
80°C
In case this LED is fixed red, check cooling and power consumption.
Battery low
This LED blinks red when the Real Time Clock Battery is lower than 2,5V. In such case replace the RTC battery before going down to 2V because at such voltage there could be loss of date and time.
31
SySTEM DESCrIPTION
2.6.7.8 WD LED
This LED is used to notify that Watchdog timer has expired. In addition, depending on setting of SW4-4 dip-switch, as the Watchdog timer expires a system reset may occur or not. This LED may be reset to OFF state pressing WD RST button.
2.6.7.9 LAN LED
LED Reference Color
LED left Green
LAN
LAN1
I210
LED right Yellow LAN1
Green I210
Table 4: LAN LED
2.6.8 Power Supply / Earth screw
Function
Speed
Additional notes
Link/Activity On:
Off: link established
Blinking: data transfer no link
Yellow on: 1 Gbps
Green on: 100 Mbps
Off: 10 Mbps
1
1 Power supply area
Figure 14: Power supply area
32
SySTEM DESCrIPTION
2.6.9 Battery Cr2032 3V
1
1 Battery
Figure 15: Battery slot detail
DaNGEr risk of explosion!
If the battery is replaced with an incorrect type.
Dispose of used batteries according to the instructions.
33
SySTEM DESCrIPTION
2.6.10 Cfast
The system can optionally accommodate a CFast trough a push connector.
1
1 CFast
Figure 16: CFast slot detail
NOTICE Only use KEB approved CFast cards for industrial application.
All the CFast cards intended for other uses (digital cameras, consumer products) do not have the endurance, the performance and the security features (as data reliability in case of a sudden power-off) required for an industrial application.
NOTICE
NOTICE
Removing the system memory card while the project is running. If you remove memory card while a project is running, the project may stop.
Potential data loss
Do not remove the memory card while data is being accessed.
Data on the memory card is lost if you at-tempt to remove it while the system is ac-cessing its data.
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SySTEM DESCrIPTION
2.6.11 Mass Storage
CFast 1 x bootable CFast SATA II embedded on board with external access
Internal SSD mSATA (alternative to 2,5”), 1 x mSATA SATA III internal connector for direct insertion of mSATA SSD
Internal 2.5“ HDD (alternative to mSATA), 1 x SATA III connector for HDD 2,5“ with installation kit (also 24x7)
Internal 2.5“ SSD (alternative to mSATA), 1 x SATA III connector for SSD 2,5“ with installation kit
Figure 17: Mass storage
2.6.12 add-on interfaces (optional)
The system can optionally and alternately integrate the following interface:
1 x RS232/422/485 (DB15M) isolated ▪ 1 x USB 2.0
2.6.13 Labels position
On the lateral panel the following label is present:
2
1
3
4
5
1 Model
2 CE marking
3 Marial number
4 COMBIVIS connect license
5 COMBIVIS HMI license
Figure 18: Labels position
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INSTaLLaTION aND CONNECTION
3 Installation and connection
3.1 Preparation for installation
3.1.1 Select the mounting location
• Avoid direct sunlight ex-posure.
• Make sure that C6 P33 BM is properly (ergonomically) accessible to the operator.
• Choose a suitable mounting height.
3.2 Checking the package contents
• Check the package content for visible signs of transport damage and for completeness.
• In the case of damaged parts, contact your KEB representative. Do not install parts that were damaged during the shipment.
3.3 Checking the operating conditions
• Read carefully the standards, approvals, EMC parameters and technical specifi cations for operation of the device. This information is available in the following sections: a) Certificates and approvals.
b) Electromagnetic compatibility .
• Check the mechanical and climatic ambient conditions for operation of the device.
• Follow the instructions for local use of the device.
• Adhere to the permissible rated voltage and the associated tolerance range.
3.4 Mounting position
C6 P33 BM device is suitable for wall book mounting installation.
3.5 Damage due to overheating
• All C6 P33 BM systems are designed for vertical position mounting.
• The ambient temperature must be between 0°C to +50°C measured 5 cm from all openings of the system where there is air entrance.
• Provide space around the system for air recirculation and heat ex-change.
• Mounting angle: a) The system is intended to be mounted vertically.
b) For other installation modes contact KEB.
For installation in control cabinets and, in particular, in closed containers, make sure the recommended ambient temperature is maintained.
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INSTaLLaTION aND CONNECTION
3.6 Dimenstions
3.6.1 C6 P33 BM
18
4.2
71
35 18
Figure 19: C6 P33 BM
4.5
18 35 18
Figure 20: C6 P33 BM
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INSTaLLaTION aND CONNECTION
3.7 Mounting the device
The system can be installed on a panel/wall as follows:
Tool required action
Cross screwdriver 2.5 mm Screw / unscrew n.4 fixing screws
• Drill the required holes on the housing panel/wall according to the instructions detailed in paragraph 3.5 Di-mensions.
• There are 4 fastening points. Fastening can be made using stainless steel screws
M4x20.
Figure 21: Wall mounting procedure
• Hang the system as shown in the picture.
• First lift and insert the top.
Figure 22: Wall mounting procedure
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INSTaLLaTION aND CONNECTION
• Align the bottom.
Figure 23: Wall mounting procedure
• Release the top to match the slots with the screws.
Figure 24: Wall mounting procedure
• Tighten the four screws.
Figure 25: Wall mounting procedure
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INSTaLLaTION aND CONNECTION
3.8 Grounding and bonding
Whenever two pieces of equipment connected to each other are far apart, it is possible that their ground connections could be at a different potential level. The data cable screens connecting the equipment’s chassis on one end and the C6 P33 BM chassis on the other end can there-fore be subject to a high current circulation capable of destroying the interface. To overcome this hazard such current must be steered away from the interface. To achieve this goal the following methods can be used:
40
Figure 26: Power supply diagramm
1. Use an equipotential bonding cable (16mm 2 ) to connect the equipment ground to the C6 P33 BM ground.
2. Connect the data cable screens to the equipotential bonding rail on both sides before connecting the cable to the interfaces.
Insert the earthing eyelet terminal between the washers in the following sequence:
1 2 3 4 5
1 Nut
2 Spring washer
3 Plain washer
4 Eyelet terminal
5 Toothed washer
Figure 27: Power supply diagramm
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Figure 28: Grounding detail
• Tighten the four screws.
3.8.1 Power supply insolation
The BM2200C6 P33 BM power supply is galvanically isolated which means its output is electrically separated from its input. This feature has many benefits:
• Increases the noise immunity of the system.
• Avoids input short circuits in systems with the power supply grounded.
• Breaks ground loops which may cause interferences in the video signals.
3.8.2 Wiring diagram
The wiring diagram shows a simplified pictorial representation of the electrical circuit.
It shows the components of the circuit as simplified shapes, and the power and signal connections between the devices.
Figure 29: Power supply connection detail
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INSTaLLaTION aND CONNECTION
3.8.3 Power connection assembly
The system is equipped with a connector cup to be installed on the two poles power connector. To properly assemble the connector please follow these instructions:
Figure 30: Power connector assembly
• Insert the cable tie in the cup as shown in the picture.
Figure 31: Power connector assembly
• Slide the cable tie as shown in the picture.
Figure 32: Power connector assembly
• Place the two poles plug connector in the cup as shown in the picture.
Figure 33: Power connector assembly
• Tighten the cable tie.
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INSTaLLaTION aND CONNECTION
Figure 34: Cup installation
• Cut the excess part.
Figure 35: Cup installtion
• Insert the white label and close the cup as shown in the picture.
Figure 36: Cup installation
• Example of a correctly installed cup.
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INSTaLLaTION aND CONNECTION
Figure 37: Power connector assembly
3.8.4 Power on
The system has to be connected to a 24 V (18-32V) power supply which satisfies the requirements of safe extra low voltage (SELV) in accordance with IEC/EN/DIN EN/
UL60950-1.
• Remove the two poles plug connector from the system (the system is shipped with the power plug connected).
• Always check that the voltage drop along the supply wiring is not excessive and the input voltage remains above the minimum required (18V) in the worst load condition.
• Connect the ground cables (PE) to the earthing points.
44
Figure 38: Screwdriver detail
• Connect the positive and the negative poles (also refer to the label on the back of the system) to their respective terminals of the two pole plug connector. Use wires with a cross-section of 1.5 mm 2 (AWG16).
INSTaLLaTION aND CONNECTION
Figure 39: Power on sequence
• The system begins bootstrap.
3.9 Shutdown
To shut down the system please follow the standard procedure of your operating system. After power down procedure is completed, the system will be put in a soft-off state, front side led will become yellow, and the user will be allowed to switch off power supply to the system. In this state the system will dissipate negligible power.
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4 Operating Systems
4.1 KEB Windows Images (Windows Embedded Standard 7 / Windows 10)
4.1.1 Introduction
KEB has created a “Windows Embedded Standard 7" (WES7) / Windows 10 (Win10) image for C6 E22 / C6 P3x with special features that support the work with the devices.
4.1.2 User accounts
There are two user accounts implemented in the KEB image: AutoLogon and remote.
The following table shows the details for the accounts: account administrator autoLogon
Yes
Password No remote access Not possible
Intention Automatic logon after reboot
Table 5: User Accounts remote
Yes remote
Yes
Remote Desktop connection
NOTICE
The default password for “remote” account should be changed to an individual password for security reasons.
The AutoLogon should be continuously used as the standard logon, because only a logon without password reaches immediate start of Control and HMI application after boot of the device, which is generally the desired behavior for a machine control device.
Since in WES7 / Win10 a remote logon as account without password is not possible, there is no security risk regarding the missing password for AutoLogon.
Of course own user accounts can be created, but this is not the default approach destined by KEB.
4.1.3 Ethernet address
The C6 E22 / C6 P3x are configured to obtain an IP address from a DHCP server. If no
DHCP server is available in the network the device uses the IP address 192.168.0.100.
Thus it is also possible to connect directly to the device without a network infrastructure with a development PC by configuring the Ethernet adapter of the development PC with another 192.168.0.xxx address.
Switching to the IP address 192.168.0.100 by the device can take several minutes because the device waits this time for the possible DHCP address assignment.
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4.1.4 Usage of storage memories
The C6 E22 C6 P3x is delivered with two hard disk drives, a SSD and a CFast card. In
Win7 Image the SSD is divided into two volumes C:\ and D:\ of its half size each. On
C:\ the Operating System and the runtimes (Control, HMI, Connect) are located. D:\ is reserved for future use.
The SSD is not divided in Win10.
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The applications and data are separated and located on the CFast (E:\). Since the CFast is easy to remove, the applications can easily be transmitted to an exchange device.
4.1.5 firewall
The Windows-firewall is enabled in the delivery state. This protects the device against many types of network based attacks. KEB has configured the Windows firewall that all foreseen network connections are allowed. The Control runtime and the HMI runtime are allowed to open all network ports because for both programs a rule in the firewall exists.
This is the recommended way to configure a firewall: allow (trusted) programs to open any port instead of allow ports to be opened by any program.
However, in case of assumption that the firewall blocks desired network communication there is an easy way to disable the firewall completely for testing. On the desktop you find a “FirewallDisable” shortcut which does this and also a shortcut for enabling the firewall again.
The commands need “elevated rights”. Confirm the question from the User Account
Control with “Yes”:
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NOTICE
It is not recommend to disable the firewall permanently. If the test with disabled firewall confirms that the desired network commu nication is possible, an appropriate rule should be implemented in the firewall configuration (preferred for a program instead of a port) and the firewall should be activated again. How to implement firewall rules can be referred on the appropriate web sites from Mi crosoft for Windows 7 / Windows 10.
4.1.6 eGalax Touch Driver
The eGalax driver is installed on all C6 E22 / P3x devices, except the panel devices with capacitive touch. This driver supports all touch controllers of C6 E22 / P3x panel devices and external C6 monitors from KEB. But it does not support Multi-Touch functionality.
Multi-Touch functionality is only possible with capacitive panel devices and requires the
WES7/Win10 internal Microsoft Touch driver.
This driver, in turn, is not able to operate resistive touch displays. The following table gives an overview:
Single Touch
Multi-Touch resistive eGalax driver
Not possible
Capacitive eGalax driver
Microsoft touch driver
The appropriate driver is installed on C6 E22 / C6 P3x panel devices. For Box and
Bookmount devices, this preselection could not be done at the factory because the used external C6 monitor is not known at the time of production. Thus the eGalax driver is installed on those devices. If they are used in combination with capacitive C6 monitors
(and Multi Touch functionality is desired at all) it is necessary to uninstall the eGalax driver. The Microsoft touch driver becomes active than automatically after 2 reboots. To uninstall the eGalax driver you find an “eGalaxUninstall” desktop shortcut which does this and also a shortcut for installing the eGalax again.
Since the used touch technology is predetermined for C6 E22 / C6 P3x panel devices, the desktop shortcuts are not placed on the desktop on these devices.
The commands need “elevated rights”, thus please confirm the question from the user account control with “Yes”:
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Reboot the device twice finish the switch to the Microsoft driver.
4.2 Windows Updates
The Windows Update service is disabled by KEB because it influences the realtime behavior of the system.
KEB recommends to enable the Enhanced Write Filter (EWF) for volume C:\ to protect the operating system against any change and damage in productive phase, thus windows updates would be discarded anyway.
NOTICE
Necessity of windows updates for security reasons depends on an overall concept of security for the field of application and is the responsibility of the user of this device.
4.3 EWf implementation in the Windows Embedded Standard 7 images
All the KEB Windows Embedded Standard 7 images have a built-in support for Enhanced Write Filter (EWF).
EWF protects a volume from write access.
Its two major components are the EWF overlay and the EWF volume:
• EWF Overlay: EWF protects the contents of a volume by redirecting all write operations to another storage location. This location is called an overlay. An EWF overlay can be in RAM, or on another disk partition. An overlay is conceptually similar to
50
OPEraTING SySTEMS a transparency overlay on an overhead projector. Any change that is made to the overlay affects the picture as it is seen in the aggregate, but if the overlay is re moved, the underlying picture remains unchanged.
• EWF volume: In addition to the EWF overlay, an EWF volume is created on the media in unpartitioned disk space. This EWF volume stores configuration information about all of the EWF-protected volumes on the device, including the number and sizes of protected volumes and overlay levels. Only one EWF volume is created on your device, regardless of how many disks are in the system. If your media does not support multiple partitions, you can save the EWF configuration information in the system‘s registry (RAM Reg Mode, KEB’s choice)
EWF was configured by KEB with the RAM Reg Mode to protect the C: volume. So, the overlay is in RAM and the EWF volume location is in system registry.
If EWF is activated, each write operation for C: is redirected to an overlay in the RAM memory. no data will be permananetly stored into C.
In case of a reboot or of a system restart after a power failure, the overlay will be reset and all the data written in the previous session will be lost. The view of volume C: will be the same after each restart.
If no persistent volume C: is available, at least one other volume (a separate D: partition, another storage device, a network share) must be created that contains persistent data for the application.
This second volume will not be protected from power failures, but will not contain information that is vital for system booting.
On KEB Windows Embedded Standard 7 images, EWF is disabled by default at shipment and it must be enabled by the customer, in case it is needed.
4.4 KEB Write filter Manager (KEB-Wf_MGr)
4.4.1 Introduction
KEB Write Filter Manager bases on the Enhanced Write Filter (EWF) from Microsoft for
Windows Embededd Standard 7(WES7).
4.4.2 How EWf works
EWF protects a volume from write access. This is realized by an EWF overlay: EWF protects the contents of a volume by redirecting all write operations to another storage location. This location is called an overlay. An EWF overlay can be in RAM, or on another disk partition. An overlay is conceptually similar to a transparency overlay on an overhead projector. Any change that is made to the overlay affects the picture as it is seen in the aggregate, but if the overlay is removed, the underlying picture remains unchanged.
When EWF is enabled for a volume, every write operation to that volume will be redirected to an overlay in RAM and no data will be persistently stored into the volume. In case of a reboot or of a system restart after a power failure, the overlay will be reset and all the data written in the previous session will be lost. The view of the volume will be the same, after every reboot. Thus the content of the volume is protected by any damage which can be caused by power fails otherwise.
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4.4.3 Protectable volumes
Volume Protecable Intention
C:\ Yes Holds the operating system (including the registry) and the installed programs. Should be protected to ensure that the system never becomes unbootable.
D:\DaTa No
E:\CfaST Yes
For free data storage, future use
Holds the Control and HMI applications. Should be protected to ensure that the applications never become invalid.
Table 6: Volume protection
4.4.4 KEB EWF configuration
On KEB devices RAM overlay is used and the EWF configuration is stored in the regis try of the WES7 operating system, which resides with the operating system on volume
C:\. This implies that changes to the EWF configuration are only possible if the EWF for volume C:\ is disabled or the changes to C:\ will be committed. Otherwise they will be discarded after a reboot. The following table shows the dependencies between the volumes:
These dependencies are handled by the KEB_WF_Mgr internally. Therefore it is not necessary to understand this table completely or to use it as a reference when using the EWF. But keep in mind that there are dependencies because some internal operations of the KEB_WF_Mgr has to be confirmed by the user.
4.4.5 Delivery state of EWf on KEB devices
On KEB Windows Embedded Standard 7 image, EWF is disabled by default at shipment because some settings has to be made on the drive respective in the registry by the user
(e.g. IP address setting).
Every time WES7 starts with EWF disabled for volume C:\ the user is reminded to enable the EWF by the following message box:
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After all settings to the registry are done you can directly activate the EWF for volume
C:\ by clicking ‘Yes’. The device will reboot immediately and the EWF is enabled for volume C:\.
If you click “No” the message box is closed but will be appear again after the next reboot.
Please note that the volume E:\ which holds the application data is not protectable by this way.
4.4.6 Using KEB_Wf_Mgr
To disable EWF or to enable it for other volumes, KEB_WF_Mgr should be used (the use of the command line program “ewfmgr” from Microsoft is not recommended by KEB).
Start the KEB_WF_Mgr by double-click the icon on the desktop:
Then the desktop link will start the program which resides in the path „C:\Program Files\
KEB\IPCTools“.
The program needs “elevated rights”. Please confirm the question from the user account control with “Yes”:
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The program’s GUI appears with volume C:\ (provided that EWF for volume C:\ has already been activated before).
54
Under the Volume: you see the states of the selected volume as read-only fields:
• Overlay Type: On KEB devices always RAM-REG
• EWF Status: Current status of the EWF
• EWF Boot: Command which will be performed with the next reboot
On the right side you see the EWF control commands, each with a help button aside (the commands which are not available in the current constellation are greyed and disabled):
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• Enable: Enables a currently disabled overlay on the specified EWF-protected vol ume. This function requires a reboot.
• Disable: Disables a currently enabled overlay on the specified EWF-protected vol ume. This function requires a reboot.
This function is not available at all for the volume C:\ which holds the registry, because the change in the registry for the new state of EWF cannot become persistent. Use ‘CommitDisable live’ instead to disable EWF for C:\
• Commit: Commits all current level data in the overlay to the EWF-protected volume. This function requires a reboot. After the reboot the EWF status of the volume is still “ENABLED”.
• CommitDisable live: Immediately commits all current level data to the EWF-protected volume and then disabled EWF. This function does NOT require a reboot.
NOTICE
All changes on the volume since the last reboot become effec tive. Do not execute this if you are not sure about the extent of the changes.
NOTICE
The changes become effective immediately with reboot. It is not possible to undo this command with “Clear Command”.
• Clear Command: Clears a pending command for the volume that would have occurred on the next restart.
4.4.7 Dependent Volumes (typically E:\)
As mentioned above, other volumes (in the following, typically E:\ which is the CFast on KEB devices) are dependent from volume C:\ to change their configuration because they are stored in the registry located on C:\ and thus the registry is protected against any changes, if EWF is activated for C:\
If EWF is deactivated for C:\ all commands for the dependent volumes can be used independently.
Otherwise, if EWF for C:\ is enabled, the following rules are effective:
• Enable and Disable: if one of these commands is used the following message box asks if the commit command for C:\ should also be set. It is recommended to confirm with “Yes” because otherwise the enable or disable has no effect. The message is not displayed if the boot command for C:\ "Commit" is already present.
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• The Clear Command can reset the commit without any dependency, but for Enable/Disable it asks to clear the implicitly set of commit for volume C:\, too:
Normally you should confirm with “Yes” because the commit for volume C:\ was only set to take effect for the change of E:\.
4.4.8 Leave the KEB_Wf_Mgr
A Shutdown or Reboot of the device can be initiated directly from the KEB_WF_Mgr to take effect for pending boot commands by using the particular buttons.
The program can also be left by the Exit button. In this case the program checks for pending boot commands and shows if appropriate the following message box:
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It is recommended to choose “yes” to ensure that no subsequent changes of the system are committed accidentally; which could be happened if you quit the message box with “No” .
If you choose “Cancel” the exit of the program is discarded and you can continue to work in the KEB_WF_Mgr.
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4.5 KEB UWf Manager
4.5.1 Introduction
The KEB UWF Manager offers a simple interface to use Microsoft's Unified Write Filter in Windows 10.
4.5.2 functioning of the UWf
UWF protects your volume from write access by redirecting all write commands to a virtual overflow. The virtual overflow is a temporary memory, which is either in RAM or directly on the volume and which is cleared when the device is restarted. Any change made to the overflow affects the image, but if the change is undone, the image remains unchanged.
If the UWF is enabled for a volume, no data are permanently stored on this volume. In case of a restart or power failure, the overflow will be reset and all data from the previ ous session will be lost. The view will be the same after each reboot and is therefore protected against damage that can be caused by a power failure.
4.5.3 KEB UWF configuration and usage
To protect the system on volume C:\ including the registry, the overflow is configured with 4096 MB on the hard disk as standard.
KEB recommends the use of a write filter in order to increase the longevity of the devices and the data integrity. UWF Manager is disabled at the time of delivery, in order that the user can make changes during the start-up process.
Each time the device boots up with disabled UWF, the user is reminded to activate the write filter. As soon as the start-up is completed, the user can activate the write filter directly by clicking "Yes".
To activate the UWF Manager or to display more information about the current protection status, the KEB UWF Manager should be used, because it provides a more intuitive configuration option compared to the command line tool provided by Microsoft. A
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OPEraTING SySTEMS shortcut to the KEB UWF Manager can be found on the desktop and can be executed by double click. Please note that this tool requires elevated rights, the popup window of the user account control must be confirmed with "Yes".
The program interface appears and you can protect (Protect) or not protect (Unprotect) your system. Furthermore, after activating the write filter, the overflow info (Overlay Info
- Current) is displayed including type, maximum size and current usage.
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Depending on the current status of the UWF Manager, the user can protect or unprotect the system by using the buttons on the right. Both actions require a restart. If the state has changed, the "Reboot" button can be used to restart the system and to activate the set state.
In case of a state change without restart, the tool reminds the user to restart the system when leaving.
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4.6 KEB Linux Image
4.6.1 Introduction
KEB has created a Linux image for C6 E22 / P3x with special features that support you in the work with the device.
4.6.2 Service user accounts
KEB Linux image has got a service account which can be used to change device settings.
Account service
Password service
After login to the device with the service user account the following menu is shown:
NOTICE
The default password for the service user account should be changed to an individual password for security reasons!
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The C6 E22 / C6 P3x Linux is configured to use the IP address 192.168.0.100. This also makes it possible to set up a remote connection to the device with a development
PC, e.g. if no display unit is available. To do this, configure the Ethernet adapter of the development PC with another address 192.168.0.xxx and connect to the device with
Putty as service user:
4.6.3 Change password for service user
To change the password, proceed as follows:
• Login as user “service”
• Select menu “8) Change password”
• Follow the instructions:
- Enter old password
Enter new password twice. It must fulfill conditions regarding length and com plexity
• Reboot the device
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4.6.4 Ethernet IP address
To switching the Ethernet address the service user menu “1) Show/change IP address”.
The current IP address is shown and following sub menu occurs:
Choices:
1.
Switch network to DHCP, to switch to dynamic network configuration (DHCP).
2.
Switch network to default Static IP, to switch to default static IP 192.168.0.100/24.
3.
Switch network to static IP for static network configuration.
The set e.g. the IP address 172.17.131.100 and the mask 255.255.255.0 must be entered as followed:
172.17.131.100/24
The value 24 for mask means 24 set bits in the mask beginning from left. Accordingly, 8 bits on the right are not set.
4.6.5 Usage of storage memories
The C6 E22 / P3x Linux is delivered with two hard disk drives, a SSD and a CFast card.
On the SSD the Operating System and the runtimes (Control, CNC Kernel etc.) are located. The applications and data are separated and located on the CFast. Because the CFast is easy to remove the applications can be transferred to an exchange device easily.
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4.7 Common (Windows and Linux)
4.7.1 Micro-UPS Handling
As also mentioned in the hardware related parts of this manual all C6 E22 / P3x devices are equipped with a micro-UPS to ensure storage of Retain and Persistent variables of the Control application in case of power lost.
To avoid inconsistent data sets, the Retain and Persistent variables will be stored only if the µUSV is charged completely. Otherwise the capacity could not be sufficient to store all variables and the consistency of the data set cannot be ensured.
The charging time of the micro UPS is about 15 s for C6 E22 / P3x devices, thus normally the micro UPS is always charged until the Control application is started after a restart of the device. But for security and to keep the Control application easy portable to devices this longer charging time the charging level should be evaluated in the Control application.
For this an “Internal I/O Mapping” named “IoDrvUPS” is automatically available with the
C6 E22 / P3x device in KEB COMBIVIS studio 6.
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To evaluated the „Power status” inside the Control application a variable has to be defined, e.g. „PowerStatus“.
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The values of Power status are:
0 Unit isn‘t available (must not appear on functional C6 E22 / P3x)
1 Low charge
2 Half charge
3 Full charge
The Machine application should wait until the micro-UPS is fully charged before any operation is performed which changes Retains or Persistents. This can be achieved with an implementation comparable with the following example:
4.7.2 Ip-Scan
The other “Internal I/O Mapping” variables “24 Vdc power input status” and “24
Vdc power fail counter” cannot be used in a sensible manner, because the PLC is configuered to stop after a short voltage drop already.
Ip-Scan is an IP address scanner from KEB to find other KEB devices in the network.
This requires that Ip-Scan runs also on the device which should be found. The C6 E22
/ P3x should be detectable by the Ip-Scan (also integrated in COMBIVIS studio 6). The
Ip-Scan starts automatically after booting on the device.
Ip-Scan is not yet available on C6 E22 / P3x Linux!
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4.7.3 Serial interface
The C6 E22 / C6 P3x can be equipped with an (optional) serial interface (COM ports).
The following table gives an overview:
COM1
COM3
Bookmount
C6 E22
---opt. RS232/
RS422/RS485
Panel/Box
RS232 opt. RS232/
RS422/RS485
C6 P33
---opt. RS232/
RS422/RS485
C6 P34
RS232 opt. RS232/
RS422/RS485
By default the COM port is configured to the RS232 protocol. RS422/RS485 is also possible for some devices.
In order to enable activate ports and to switch the protocol setting, it is necessary to enter the BIOS. This is done by pressing the "F2" key during start-up. You can change the settings by navigating to "Advanced/Super IO Configuration" for C6 E22 or "Advanced/
F81866 Super IO Configuration" for C6 P3x. There you find the settings for the COM ports.
The names of the COM ports differ within the BIOS. In the C6 E22 BIOS,
"COM1" is designated as "COM A" and "COM3" as "COM C. In C6 P3x BIOS,
COM ports are called "Serial Port x", but with the same number.
Navigate to the "Mode" setting for the COM port and change it to "RS422" or "4-Wire
RS485“. Leave the BIOS with “F10” key to save the changes.
In Windows and/or the COMBIVIS studio 6 application no changes are necessary.
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MaINTENaNCE aND SErVICE
5 Maintenance and service
5.1 removing the left and the right side cover
Tool required action
Screw / unscrew fixing screws
Plastic screwdriver
Turn off the system and disconnect the power supply.
On each side of the system remove the 3 fixing screws of the cover.
1
1
1
1
1 1
1 Screws to be removed
Figure 40: Removing the left and the right side cover
5.2 raM installation / removal
Locate the RAM module.
1 RAM position
Figure 41: RAM installation / removal
Expel the module by slightly opening the side fastening tabs of the plinth.
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MaINTENaNCE aND SErVICE
Figure 42: RAM installation / removal
For reinsertion, check the correct polarity of the module. When insertion is complete, check for proper closure of the side fastening tabs.
Figure 43: RAM installation / removal
5.3 SSD mSaTa installtion / removal
Tool required
Plastic screwdriver action
Screw / unscrew n.2 fixing screws
66
1 SSD mSATA module
2 Fixing screws
Figure 44: SSD mSATA installatoin / removal
2
MaINTENaNCE aND SErVICE
5.4 Battery installtion / removal
Tool required action
Pull the battery holder.
Plastic screwdriver
• Turn off the system and dis-connect the power supply.
• Using a screwdriver (not pro-vided) carefully pull out the battery holder.
Figure 45: Battery installation / removal
Figure 46: Battery installation / removal
• Remove the battery and replace it with one of the same model (Lithium CR2032
3V Coin).
Figure 47: Battery installation / removal
• Re-insert the battery holder with the new battery. Check for correct polarity.
Figure 48: Battery installation / removal
67
MaINTENaNCE aND SErVICE
5.5 Cfast installation / removal
• Turn off the system and disconnect the power supply.
5.5.1 removal
Figure 49: CFast installation / removal
• Insert the memory card into the slot as indicated in the figure. Pay attention to the beveled edge.
• Push the card all the way.
Figure 50: CFast installation / removal
• Push and release the memory card as indicated in the figure.
• Extract the memory card from the slot.
5.6 Maintaining and cleaning
C6 P33 BM is designed for maintenance-free operation except for the replacing of the battery backup when necessary. It is recommended to clean the touchscreen with a damp cleaning cloth and a display cleaning solution.
Clean the front panel of the system with a soft damp cloth only.
68
MaINTENaNCE aND SErVICE
5.6.1 Procedure
Proceed as follows:
• Switch off the C6 P33 BM device or lock the touch screen.
• Spray the cleaning solu-tion onto a cleaning cloth.
• Do not spray directly onto the display.
• Clean the display from the screen edge inwards.
69
TECHNICaL SPECIfICaTIONS
6
Technical specifications
6.1 Block Diagram
Figure 51: Block diagram
70
TECHNICaL SPECIfICaTIONS
6.2 Technical data
6.2.1 C6 P33 BM basic configuration
Basic configuration Intel® Celeron® dual core 3955U 2,00 GHz ▪ 4GB RAM ▪ fan less ▪ DVI-D video output ▪ 24V DC isolated power supply ▪
COMBIVIS connect runtime ▪ 12 month warranty
6.2.2 C6 P33 BM RVL basic configuration
Basic configuration Intel® Celeron® dual core 3955U 2,00 GHz ▪ 4GB RAM ▪ fan less ▪ Remote Video Link, remotation (TX) of DVI-D video sig nals and USB 2.0 up to 100 m ▪ 24V DC isolated power supply
▪ COMBIVIS connect runtime ▪ 12 months warranty
Remote Assistance
Processor
RAM memory
External Monitor output
•
•
•
-
•
RVL
•
•
•
•
KEB COMBIVIS connect runtime
Intel® Celeron® 3955U ▪ 2,00 GHz, 2MB smart cache ▪
2 cores, 2 threads ▪ Soldered on board
4 GB ▪ 1 module SODIMM DDR4-2133
DVI-D (Single Link) video interface for external monitor ▪
Max resolution 1920x1080 FullHD
Remote Video Link integrated ▪ remotation up to 100m of
DVI-D video signals and USB 2.0 ▪ without cables > note
1
6.2.3 Options
SSD mSATA
CFAST mSATA SSD SATA MLC on onboard connect or
CFast SATA
Communication ports 1 x RS232/422/485 (DB15M) isolated ▪ 1 x USB 2.0 > note 2
Note 1
Note 2
C6 P33 BM RVL has to be used with a MHR100 or MKR100 monitor.
Communication boards cannot be installed together.
71
TECHNICaL SPECIfICaTIONS
6.2.4 Technical specifications
Case
Power supply
Motherboard
Watchdog
Intel plattform
O.S. certified by KEB
Chipset Intel® Skylake U PCH (Platform Controller Hub) ▪ Integrated into processor chip
Microsoft Windows Embedded Standard 7P 32bit
Other operating systems, such as VxWorks, QNX, etc., have not been certified by KEB but they are reasonably supported by the Intel pla form after verification of compatibility
O.S. not supported by Intel platform Microsoft Windows XP / 2000 / 98 / Microsoft Windows CE 5 / 6
Software Remote assistance KEB COMBIVIS CONNECT BASIC Win32 runtime license with KEB sticker
Video controller
Video RAM (shared)
Intel® HD Graphics 510 intgrated into Intel® Celeron™ ▪ 900MHz
Intel® HD Graphics 520 integrated into Intel® Core™ ▪
1,00GHz / 1,05GHz Video RAM (shared)
Dynamic Video Memory Technology ▪ Memory quantity is automati cally selected by operating system ▪ Maximum quantity depends on the operating system version System memory
System memory
Mass storage interfaces
Wall book mounting
24V DC Input voltage: 18÷32V DC
Type "All-In-One" KEB 1351
Time programmable
Processor Intel® Celeron™ dual core 15W ▪ Intel® Core™ 6th gene ration 15W (25W)
TPM
Front signaling (LED)
Front buttons (with open door)
On Top I/F C6 P33 BM
On Top I/F C6 P33 BM RVL
On Front I/F (with front door)
Environmental specifications
DDR4-2133 type ▪ 1 SODIMM modules ▪ min 4GB ▪ max 16GB
1 x on board connect or for direct insertion of mSATA SSD SATA 3,
6Gb/s
2x10 (2,54) Pinstrip connect or for optional TPM module
Power ON ▪ Over temperature / Battery fault ▪ Watchdog / Reset fac tory default
Power ON ▪ System Reset ▪ Watchdog Reset ▪ Factory Default Reset
3 x Ethernet 10/100/1000 Mbps (RJ45), 2 x Intel® I210, 1 x Intel®
I219LM ▪ 2 x USB 3.0 (Type A) ▪ 1 x DVI‐D Single Link (max reso lution: 1920x1200)
3 x Ethernet 10/100/1000 Mbps (RJ45), 2 x Intel® I210, 1 x Intel®
I219LM ▪ 2 x USB 3.0 (Type A) ▪ 1 x RJ45 (RVL OUT) remotation (TX) of DVI-D video signals and USB 2.0 up to 100 m
1 x bootable CFast SATA 3 slot ▪ 1 x system battery slot (CR2032) ▪
1 x USB 3.0
Operating temperature: 0°C÷+50°C, 0°C÷+45°C with 24x7 HDD ▪
Storage temperature: -10° ÷ +60°C ▪ Humidity: 80% (non-conden sing)
Table 7: Technical data
72
TECHNICaL SPECIfICaTIONS
6.2.5 Power supply technical data
The power supply board is provided with a FAST FUSE 4A SMD.
The fuse can be replaced only in factory.
Power supply
Type
Isolation voltage
Input voltage
Input protection
Isolated DC-DC
500 VAC
18÷32V DC
Reverse polarity circuitry
Overvoltage
4A soldered fuse
45W @ 24V (17W Typ) Power consumption
Inrush current impulse
Ipk : < 13A t: 2.0 ms
Table 8: Power supply technical data
73
TECHNICaL SPECIfICaTIONS
6.2.6 System power consumption
In order to calculate the system power consumption it is necessary to add one item for every field of the following tables.
field Item
C6 P33 BM basic system Intel® Celeron® dual core 3955U 2,00
GHz ▪ 4GB RAM ▪ fanless ▪ video output
DVI-D ▪ Power supply 24V DC isolated
C6 P33 BM basic system Intel® Celeron® dual core 3955U 2,00
GHz ▪ 4GB RAM ▪ fanless ▪ video output on Remote Video Link ▪ Power supply
24V DC isolated
Processor Intel® Celeron® 3955U ▪ 2,00 GHz,
2MB smart cache ▪ 2 cores, 2 threads ▪
Soldered on-board
RAM TPM
SSD mSATA
CFAST
COMMUNICATION
PORTS
4 GB ▪ 1 module SODIMM DDR4-2133
SSD mSATA, SATA 3, 6Gb/s (Solid State Disk), MLC
CFast SATA
1 x RS232/422/485 (DB15M) isolata
▪ 1 x USB 2.0 > note: Communication boards cannot be installed together.
Table 9: System power consumption
Consumption
(W)
30.0
34.0
+ 0.0
-
2.0
1.0
1.0
74
TECHNICaL SPECIfICaTIONS
6.3 Battery technical data
Figure 52: Battery CR2032 detail
Model
Chemical System
Nominal Voltage
Rated Capacity
Cr2032 Mfr renata
Li / MnO2
3 V
225 mAh
Temperature Range
Self Discharge at 23°C
Table 10: Battery technical data
-30°C - +70°C
< 1% / year
Figure 53: Battery performance
Figure 54: Battery dimensions
75
TECHNICaL SPECIfICaTIONS
6.4 Technical support and repairs
KEB offers wide-ranging, complete after-sales technical support. The staff who deal with this handle questions on the entire range of products skilfully, quickly, and efficiently.
You can phone our staff in the service department, and they will give you complete, prompt advice on how to resolve your problems.
telephone: fax: e-mail:
+49 5263 401-0
+49 5263 401-116
76
CErTIfICaTION
7
Certification
7.1 Mark of conformity
Document No. / month.year: ce_ca_remv-C6H-b_en / 01.2019
Manufacturer: KEB Automation KG
Südstraße 38
32683 BARNTRUP
Germany
Product type
Number:
Text:
Control type
Control size
Voltage category yy C6H xx – xxxx yy = 00 for Stand Alone PC or yy = 10 to FF for TouchPanel PC x = any letter or number
24 Vdc
The above given product is in accordance with the following directives of the European Union
EMC : 2014 / 30 / EU
Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility.
Number:
Text:
Hazardous Substances: 2011 / 65 / EEC ( incl. 2015 / 863 / EU )
Directive on the approximation of the laws of the Member States relating on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
Responsible: KEB Automation KG
Südstraße 38
32683 BARNTRUP
Place, date
Issued by:
Barntrup, 28. December 2018 i. A. W. Hovestadt / Conformance Officer W. Wiele / Technical Manager
This declaration certifies the conformity with the named directives, but does not contain any assurance of quality.
The safety instructions, described in the instruction manual are to be followed.
KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de
E-Mail: [email protected]
Tel.: +49 5263 401-0 Fax: -116 Seite: 1 von 2
77
CErTIfICaTION
78 annex 1
Document-No. / month.year: ce_ca_remv-C6H-b_en / 01.2019
Product type Control type
Control size
Voltage category yy C6H yy = 00 for Stand Alone PC or
24 Vdc xx – xxxx yy = 10 to FF for TouchPanel PC x = any letter or number
The conformity of the above given product to the European Directive 2014/30/EU ( for electromagnetic compatibility ) is given by complete approval / testing to the following European harmonized standards.
For not exceeding the required limits or minimum levels of immunity it is necessary to use observe the given wiring specifications from available instruction manual.
EN - Norm
EN 55032
Version 2015
EN 61000
EN 61000
–
–
3
3
–
Version 2014
–
Version 2013
2
3
EN 61000 – 6 – 2
Version 2005
EN 55024
Version 2010
+ A1 - 2015
Text
Electromagnetic compatibility of multimedia equipment – Emission
Requirements
Electromagnetic compatibility – Part 3-2 Limits – Limits for harmonic current emmissions ( equipment input current ≤ 16A per phase )
Electromagnetic compatibility – Part 3-3 Limits – Limits of voltage changes, voltage fluctuations and flicker in public low voltage systems, for equipment with rated current ≤ 16A per phase
Electromagnetic compatibility (EMC)
Generic Standard – and methods of measurement
– Part 6-2:
Immunity standard for industrial environment
Information technology equipment – Immunity characteristics – Limits
The conformity of the above given product to the European Directive 2011/65/EU with changes of
2015/863/EU ( for restrictions of the use for certain hazardous substances in electrical and electronic equipment ) is given by qualification of components and manufacturing process within the ISO 9001
QM system. The necessary information and declarations are documented and memorized.
The above given product was developed, manufactured and tested within an internal quality management system. This ISO 9001 QM system was approved by:
Notified body:
Adress:
TÜV - CERT
Zertifizierungsstelle des RWTÜV
Steubenstrasse 53
D - 45138 Essen
No. of approval
Dated:
Valid until:
041 004 500
20.10.1994
December 2021
Seite: 2 von 2 KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de
E-Mail: [email protected]
Tel.: +49 5263 401-0 Fax: -116
CErTIfICaTION
7.2 UL Marking
79
80
austria | KEB Automation GmbH
Ritzstraße 8 4614 Marchtrenk Austria
Tel: +43 7243 53586-0 Fax: +43 7243 53586-21
E-Mail: [email protected] Internet: www.keb.at
Benelux | KEB Automation KG
Dreef 4 - box 4 1703 Dilbeek Belgium
Tel: +32 2 447 8580
E-Mail: [email protected] Internet: www.keb.de
Brazil | KEB South America - Regional Manager
Rua Dr. Omar Pacheco Souza Riberio, 70
CEP 13569-430 Portal do Sol, São Carlos Brazil
Tel: +55 16 31161294 E-Mail: [email protected]
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Videnska 188/119d 61900 Brno Czech Republic
Tel: +420 544 212 008
E-Mail: [email protected] Internet: www.keb.cz
france | Société Française KEB SASU
Z.I. de la Croix St. Nicolas 14, rue Gustave Eiffel
94510 La Queue en Brie France
Tel: +33 149620101 Fax: +33 145767495
E-Mail: [email protected] Internet: www.keb.fr
Germany | Geared Motors
KEB Antriebstechnik GmbH
Wildbacher Straße 5 08289 Schneeberg Germany
Telefon +49 3772 67-0 Telefax +49 3772 67-281
Internet: www.keb-drive.de E-Mail: [email protected]
Italy | KEB Italia S.r.l. Unipersonale
Via Newton, 2 20019 Settimo Milanese (Milano) Italia
Tel: +39 02 3353531 Fax: +39 02 33500790
E-Mail: [email protected] Internet: www.keb.it
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15 - 16, 2 - Chome, Takanawa Minato-ku Tokyo 108 - 0074 Japan
Tel: +81 33 445-8515 Fax: +81 33 445-8215
E-Mail: [email protected] Internet: www.keb.jp
P. r. China | KEB Power Transmission Technology (Shanghai) Co. Ltd.
No. 435 QianPu Road Chedun Town Songjiang District
201611 Shanghai P.R. China
Tel: +86 21 37746688 Fax: +86 21 37746600
E-Mail: [email protected] Internet: www.keb.cn
Poland | KEB Automation KG
Tel: +48 60407727
E-Mail: [email protected] Internet: www.keb.de
republic of Korea | KEB Automation KG
Deoksan-Besttel 1132 ho Sangnam-ro 37
Seongsan-gu Changwon-si Gyeongsangnam-do Republic
Tel: +82 55 601 5505 Fax: +82 55 601 5506
E-Mail: [email protected] Internet: www.keb.de
russian federation | KEB RUS Ltd.
Lesnaya str, house 30 Dzerzhinsky MO
140091 Moscow region Russian Federation
Tel: +7 495 6320217 Fax: +7 495 6320217
E-Mail: [email protected] Internet: www.keb.ru
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08798 Sant Cugat Sesgarrigues (Barcelona) Spain
Tel: +34 93 8970268 Fax: +34 93 8992035 E-Mail: [email protected]
Switzerland | KEB Automation AG
Witzbergstrasse 24 8330 Pfaeffikon/ZH Switzerland
Tel: +41 43 2886060 Fax: +41 43 2886088
E-Mail: [email protected] Internet: www.keb.ch
United Kingdom | KEB (UK) Ltd.
5 Morris Close Park Farm Indusrial Estate
Wellingborough, Northants, NN8 6 XF United Kingdom
Tel: +44 1933 402220 Fax: +44 1933 400724
E-Mail: [email protected] Internet: www.keb.co.uk
United States | KEB America, Inc
5100 Valley Industrial Blvd. South
Shakopee, MN 55379 United States
Tel: +1 952 2241400 Fax: +1 952 2241499
E-Mail: [email protected] Internet: www.kebamerica.com
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Automation with Drive
KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: [email protected]
www.keb.de
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