KEB Router Owner's Manual

ROUTER

INSTRUCTION FOR USE | C6 ROUTER

Original Manual

Document 20090747 EN 02

PREfaCE

Preface

The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved.

Signal words and symbols

Certain operations can cause hazards during the installation, operation or thereafter.

There are safety informations in the documentation in front of these operations. Security signs are located on the device or machine. A warning contains signal words which are explained in the following table:

DaNGER Dangerous situation, which will cause death or serious injury in case of non-observance of this safety instruction.

WaRNING

Dangerous situation, which may cause death or serious injury in case of non-observance of this safety instruction.

CaUTION

Dangerous situation, which may cause minor injury in case of non-observance of this safety instruction.

NOTICE Situation, which can cause damage to property in case of non-observance.

RESTRICTION

Is used when certain conditions must meet the validity of statements or the result is limited to a certain validity range.

Is used when the result will be better, more economic or trouble-free by following these procedures.

More symbols

►

• / -

=>

This arrow starts an action step.

Enumerations are marked with dots or indents.

Cross reference to another chapter or another page.

Note to further documentation.

www.keb.de/service/downloads

3

PREfaCE

Laws and guidelines

KEB Automation KG confirms with the EC declaration of conformity and the CE mark on the device nameplate that it complies with the essential safety requirements.

The EC declaration of conformity can be downloaded on demand via our website. Further information is provided in chapter "Certification".

Warranty and liability

The warranty and liability on design, material or workmanship for the acquired device is given in the general sales conditions.

Here you will find our general sales conditions.

www.keb.de/terms-and-conditions

Further agreements or specifications require a written confirmation.

Support

Through multiple applications not every imaginable case has been taken into account. If you require further information or if problems occur which are not treated detailed in the documentation, you can request the necessary information via the local

KEB Automation KG agency.

The use of our units in the target products is outside of our control and therefore lies exclusively in the area of responsibility of the customer.

The information contained in the technical documentation, as well as any user-specific advice in spoken and written and through tests, are made to best of our knowledge and information about the intended use. However, they are regarded as being only informal and changes are expressly reserved, in particular due to technical changes. This also applies to any violation of industrial property rights of a third-party. Selection of our units in view of their suitability for the intended use must be done generally by the user.

Tests can only be done within the intended end use of the product (application) by the customer. They must be repeated, even if only parts of hardware, software or the unit adjustment are modified.

Copyright

The customer may use the instructions for use as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety.

This KEB product or parts thereof may contain third-party software, including free and/ or open source software. If applicable, the license terms of this software are contained in the instructions for use. The instructions for use are already available to you, can be downloaded free of charge from the KEB website or can be requested from the respective KEB contact person.

Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their respective owners.

4

TabLE Of CONTENTS

Table of Contents

Preface ....................................................................................................................................................3

Signal words and symbols .............................................................................................................3

More symbols .................................................................................................................................3

Laws and guidelines .......................................................................................................................4

Warranty and liability ......................................................................................................................4

Support ........................................................................................................................................4

Copyright ........................................................................................................................................4

Table of Contents ...................................................................................................................................5

List of figures .........................................................................................................................................8

List of Tables ........................................................................................................................................10

Glossary ................................................................................................................................................ 11

Standards for control & automation ...................................................................................................12

1 basic Safety Instructions ............................................ 14

1.1 Target Group ..................................................................................................................................14

1.2 Transport, storage and proper use ..............................................................................................15

1.3 Installation ......................................................................................................................................15

1.4 Electrical connection ....................................................................................................................16

1.5 Start-up and operation ..................................................................................................................16

1.6 Maintenance ...................................................................................................................................16

1.8 Repair .............................................................................................................................................17

1.7 Disposal ..........................................................................................................................................17

2 System Description ..................................................... 18

2.1 Special features .............................................................................................................................18

2.2 Router package ..............................................................................................................................18

2.3 front view C6 Router E1 - E4 .......................................................................................................21

2.4 front view C6 Router L1-L4 ..........................................................................................................23

2.5 Close-up view C6 Router L1-L4 ....................................................................................................25

2.6 Right side C6 Router L1-L4 ..........................................................................................................27

2.7 Left side C6 Router L1-L4 .............................................................................................................27

2.8 Rear side C6 Router L1-L4 ............................................................................................................28

2.9 Rear side C6 Router E1-ET, E2-ET and E1-E4 .............................................................................28

2.10 Labels ...........................................................................................................................................29

2.11 antenna.........................................................................................................................................31

2.11.1 Pentaband stilo antenna ...................................................................................................31

2.11.2 Pentaband wall mounting antenna ...................................................................................31

2.11.3 Pentaband outdoor antenna .............................................................................................32

3 Installation and Connection ........................................ 33

3.1 Preparation for installation ...........................................................................................................33

3.1.1 Select the mounting location ..............................................................................................33

5

6

TabLE Of CONTENTS

3.2 Checking the package contents ...................................................................................................33

3.3 Checking the operating conditions .............................................................................................33

3.4 Installation position .......................................................................................................................33

3.5 Damage due to overheating .........................................................................................................34

3.6 Preparing the mounting ................................................................................................................34

3.7 Mounting the device ......................................................................................................................34

3.7.1 Installation procedure wall mounting ..................................................................................34

3.7.2 Wall mounting procedure DIN rail mounting .......................................................................37

3.8 SIM installation ..............................................................................................................................39

3.9 antenna Installation ......................................................................................................................41

3.9.1 Pentaband stilo antenna .....................................................................................................41

3.9.2 Pentaband wall mounting antenna .....................................................................................42

3.9.3 Pentaband outdoor antenna ...............................................................................................42

3.10 Connecting the device ................................................................................................................43

3.10.1 Notes on connection .........................................................................................................43

3.10.2 Grounding and bonding ....................................................................................................43

3.10.3 Power supply connection .................................................................................................43

3.10.4 Connecting the Ethernet ports ..........................................................................................44

3.10.5 Switching on and testing the COMBIVIS connect Router device .....................................44

3.11 Connecting the serial port ..........................................................................................................45

3.11.1 Connecting to MPI or PPI networks ..................................................................................45

3.12 Connecting the digital inputs and outputs (I/O) .......................................................................47

3.12.1 IN0 - WAN connection enabling security key ...................................................................47

3.12.2 IN1–Reset input ................................................................................................................47

3.12.3 OUT0-WAN connection to activate signalling equipment .................................................48

3.12.4 OUT0 – Remote assistance service running ....................................................................49

4 Commissioning ............................................................ 50

4.1 Configuration .................................................................................................................................50

4.1.1 COMBIVIS connect Router E2/L2 models .........................................................................50

5 Maintenance ................................................................. 53

5.1 Maintaining and cleaning ..............................................................................................................53

5.2 backup battery replacement (CR1220 3V) ..................................................................................53

5.3 backup and restore .......................................................................................................................55

5.4 Update of the operating system ...................................................................................................55

5.5 Technical support and repairs .....................................................................................................56

6 Technical Specifications

............................................. 57

6.1 Technical data ................................................................................................................................57

6.2 Panel antenna characteristics ......................................................................................................59

6.3 Wall mount Panel antenna characteristics .................................................................................60

6.4 Outdoor Panel antenna characteristics .......................................................................................61

TabLE Of CONTENTS

6.5 Dimension drawings .....................................................................................................................62

6.5.1 C6 Router E1-E4 ................................................................................................................62

6.5.2 C6 Router L1-L4 .................................................................................................................63

6.5.3 Panel antenna drawing dimensions ...................................................................................64

6.5.4 Wall mount antenna drawing dimensions ...........................................................................65

6.5.5 Outdoor panel antenna drawing dimensions ......................................................................66

6.6 Ports PINOUT .................................................................................................................................66

6.6.1 COM1 – DB15M serial .......................................................................................................66

6.6.2 Digital input / output ............................................................................................................67

6.6.3 DC input .............................................................................................................................67

7 Certification

.................................................................. 68

7.1 Mark of conformity ........................................................................................................................68

7.2 UL Marking .....................................................................................................................................71

7

8

LIST Of fIGURES

List of figures

Figure 1:

Figure 2:

Figure 3:

Figure 4:

Router package................................................................................................................20

Front detail .......................................................................................................................21

C6 Router E1-E4 front view .............................................................................................22

Front detail .......................................................................................................................23

Figure 21:

Figure 22:

Figure 23:

Figure 24:

Figure 25:

Figure 26:

Figure 27:

Figure 28:

Figure 29:

Figure 30:

Figure 31:

Figure 32:

Figure 33:

Figure 34:

Figure 35:

Figure 36:

Figure 5:

Figure 6:

Figure 7:

Figure 8:

Figure 9:

Figure 10:

Figure 11:

Figure 12:

Figure 13:

Figure 14:

Figure 15:

Figure 16:

Figure 17:

Figure 18:

Figure 19:

Figure 20:

Figure 37:

Figure 38:

Figure 39:

Figure 40:

Figure 41:

Figure 42:

Figure 43:

C6 Router L1-L4 front view .............................................................................................25

C6 Router L1-L4 close-up view........................................................................................25

C6 Router L1-L4 features ................................................................................................26

C6 Router L1-L4 right side ...............................................................................................27

C6 Router L1-L4 left side .................................................................................................27

C6 Router L1-L4 rear side ...............................................................................................28

C6 Router E1-ET, E2-ET and E1-E4 ................................................................................28

C6 Router labels ..............................................................................................................29

C6 Router labels ..............................................................................................................30

C6 Router SIM card sticker ..............................................................................................30

C6 Router Pentaband stilo antenna features ...................................................................31

C6 Router Pentaband stilo antenna .................................................................................31

C6 Router Pentaband stilo antenna features ...................................................................31

C6 Router Pentaband wall mounting antenna .................................................................31

C6 Router Pentaband stilo antenna features ...................................................................32

C6 Router Pentaband wall mounting antenna .................................................................32

Wall mounting procedure .................................................................................................34

Wall mounting procedure / DIN rail mounting ..................................................................34

Wall mounting procedure / DIN rail mounting ..................................................................35

Wall mounting procedure / DIN rail mounting ..................................................................36

Wall mounting procedure / DIN rail mounting ..................................................................37

Wall mounting procedure / DIN rail mounting ..................................................................38

Wall mounting procedure .................................................................................................38

SIM installation.................................................................................................................40

Pentaband stilo antenna ..................................................................................................41

Pentaband wall mounting antenna ..................................................................................42

Pentaband outdoor antenna installation ..........................................................................42

Connections for the power supply....................................................................................44

Connections for the Ethernet ports ..................................................................................44

Connections for the power supply....................................................................................45

DB9 connection adapter ..................................................................................................45

Adapter cable ...................................................................................................................46

Connection adapter cable ................................................................................................46

IN0-WAN connection example for activating a security key ............................................47

IN1-Reset input ................................................................................................................47

OUT0-WAN to activate signalling equipment ...................................................................48

OUT0-WAN to activate signalling equipment ...................................................................48

OUT0-Remote services application .................................................................................49

OUT0-Remote services application .................................................................................49

LIST Of fIGURES

Figure 44:

Figure 45:

Figure 46:

Figure 47:

Figure 48:

Figure 49:

Figure 50:

Figure 51:

Figure 52:

Figure 53:

Figure 54:

Figure 55:

Figure 56:

Figure 57:

COMBIVIS connect Router E2/L2 models .......................................................................51

COMBIVIS connect Router E2/L2 models .......................................................................51

COMBIVIS connect Router E2/L2 models .......................................................................52

Backup battery replacement ............................................................................................53

Backup battery replacement ............................................................................................53

Backup battery replacement ............................................................................................54

Backup battery replacement ............................................................................................54

Backup battery replacement ............................................................................................55

Backup battery replacement ............................................................................................55

Dimensions ......................................................................................................................62

Dimensions ......................................................................................................................63

Panel antenna drawing dimensions .................................................................................64

Wall mount antenna drawing dimensions ........................................................................65

Outdoor panel antenna drawing dimensions ...................................................................66

9

LIST Of TabLES

List of Tables

Table 1:

Table 2:

Table 3:

Table 4:

System software characteristics ......................................................................................57

System hardware characteristics .....................................................................................58

Electrical characteristics ..................................................................................................58

Mechanical characteristics ...............................................................................................58

Table 5:

Table 6:

Table 7:

Table 8:

Table 9:

Table 10:

Table 11:

Table 12:

Environmental characteristics ..........................................................................................58

Panel antenna characteristics ..........................................................................................59

Panel antenna characteristics ..........................................................................................59

Wall mount Panel antenna characteristics .......................................................................60

Outdoor Panel antenna characteristics ............................................................................61

COM - DB15M serial ........................................................................................................67

Digital IN / OUT ................................................................................................................67

DC input ...........................................................................................................................67

10

GLOSSaRy

Glossary

0V

1ph

3ph

Earth-potential-free common point

1-phase mains

3-phase mains

AC AC current or voltage

Application The application is the intended use of the KEB product.

ASCL Asynchronous sensorless closed loop

AWG

B2B

CAN

American wire gauge

Business-to-business

Fieldbus system

CODESYS Operating system of the standard control and programming environment

CODESYS

Safety-PS

COM-

BIVERT

Safety programming system

KEB drive converters

COMBIVIS KEB start-up and parameterizing software

Customer The customer has purchased a KEB product from KEB and integrates the

DC

KEB product into his product (customer product) or resells the KEB product

(dealer)

DC current or voltage

DIN German Institut for standardization

EMC

Emergency stop

Emergency switching off

EN

Electromagnetic compatibility

Shutdown of a drive in emergency case

(not de-energized)

Switching off the voltage supply in emergency case

European standard

End customer

The end customer is the user of the customer product.

EtherCAT Real-time Ethernet bus system of the company Beckhoff

Ethernet Real-time bus system - defines proto cols, plugs, types of cables

FE Functional earth

FSoE Functional Safety over Ethernet

GND

Head module

HMI

IEC

IP xx

Reference potential, ground

Description for the bus coupler or small control in the KEB-I/O EtherCat system

Human machine interface (touch screen)

International standard

Degree of protection (xx for level)

KEB productThe KEB product is subject of this manual.

KEB-I/O

EtherCAT

Small control system from the KEB-I/O system

SPS

KEB-I/O

EtherCAT

System

Manufacturer

I/O module family

MCM

MTTF

The manufacturer is KEB, unless otherwise specified (e.g. as manufacturer of machines, engines, vehicles or adhesives).

American unit for large wire cross sections

Mean service life to failure

NN Sea level

PE Protective earth

PELV

USB

Protective Extra Low Voltage

PFD

PFH

PLC

POU

Term used in the safety technology (EN

61508-1...7) for the size of error probability

Term used in the safety technology (EN

61508-1...7) for the size of error probability per hour

Programmable logic controller

Program Organization Unit

RJ45 Modular connector with 8 lines

Safety Package

Plug in for COMBIVIS studio 6 with safety functionally

Safety PLC Safety programmable logic controller

Safety

PLCopen

SELV

SIL

Library of the certified basic level safety blocks

Safety Extra Low Voltage (< 60 V)

The security integrity level is a measure for quantifying the risk reduction.

Term used in the safety technology (EN

61508 -1...7)

Universal serial bus

11

STaNDaRDS fOR CONTROL & aUTOMaTION

Standards for control & automation

DGUV regulation 3 Electrical installations and equipment

DIN 46228-1 Wire-end ferrules; Tube without plastic sleeve

DIN 46228-4 Wire-end ferrules; Tube with plastic sleeve

DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements, protective conductors and protective bonding conductors (IEC 64/1610/CD)

DIN VDE 0100-729 Low-voltage electrical installations - Part 7-729: Requirements for special installations or locations - Operating or maintenance gangways (IEC 60364-7-729);

German implementation HD 60364-7-729

EN 1037 Safety of machinery - Prevention of unexpected start-up; German version EN 1037

EN 55011

EN 55021

EN 60204-1

EN 60439-1

Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement (IEC/CISPR 11); German version EN 55011

Interference to mobile radiocommunications in the presence of impulse noise -

Methods of judging degradation and measures to improve performance (IEC/

CISPR/D/230/FDIS); German version prEN 55021

Safety of machinery - electrical equipment of machines Part 1: General requirements (VDE 0113-1, IEC 44/709/CDV)

Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and partially type-tested assemblies (IEC 60439-1); German version EN 60439-1

EN 60529

EN 60664-1

EN 60721-3-1

EN 60721-3-2

EN 60721-3-3

EN 61000-2-1

EN 61000-2-4

EN 61000-4-2

EN 61000-4-3

EN 61000-4-4

EN 61000-4-5

Degrees of protection provided by enclosures (IP Code) (IEC 60529)

Insulation coordination for equipment within low-voltage systems Part 1: Principles, requirements and tests (IEC 60664-1)

Classification of environmental conditions - Part 3-1: Classification of groups of environmental parameters and their severities - Section 1: Storage (IEC 104/648/CD)

Classification of environmental conditions - Part 3: Classification of groups of environmental parameters and their severities - Section 2: Transportation and handling (IEC 104/670/CD)

Classification of environmental conditions - Part 3: Classification of groups of environmental parameters and their severities; section 3: Stationary use at weatherprotected locations; Amendment A2 (IEC 60721-3-3); German version

EN 60721-3-3

Electromagnetic compatibility (EMC) - Part 2: Environment - Section 1: Description of the environment - Electromagnetic environment for low-frequency conducted disturbances and signalling in public power supply systems

Electromagnetic compatibility (EMC) - Part 2-4: Environment; Compatibility levels in industrial plants for low-frequency conducted disturbances (IEC 61000-

2-4); German version EN 61000-2-4

Electromagnetic compatibility (EMC) - Part 4-2: Testing and measurement techniques - Electrostatic discharge immunity test (IEC 61000-4-2); German version EN 61000-4-2

Electromagnetic compatibility (EMC) - Part 4-3: Testing and measurement techniques - Radiated, radio-frequency, electromagnetic field immunity test (IEC

61000-4-3); German version EN 61000-4-3

Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test (IEC 61000-4-4);

German version EN 61000-4-4

Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement

12

STaNDaRDS fOR CONTROL & aUTOMaTION

EN 61000-4-6

EN 61000-4-34

EN 61131-2

EN 61373

EN 61439-1

EN 61508-1...7

EN 61800-2

EN 61800-3

EN 61800-5-1

EN 61800-5-2

EN 62061

EN ISO 13849-1

UL 61800-5-1 techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5

Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6

Electromagnetic compatibility (EMC) - Part 4-34: Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests for equipment with mains current more than 16 A per phase (IEC 61000-4-

34); German version EN 61000-4-34

Programmable controllers - Part 2: Equipment requirements and tests (IEC 61131-2)

Railway applications - Rolling stock equipment - Shock and vibration tests (IEC 61373)

Low-voltage switchgear and controlgear assemblies - Part 1: General rules (IEC

121B/40/CDV); German version FprEN 61439-1

Functional safety of electrical/electronic/programmable electronic safety-related systems – Part 1...7 (VDE 0803-1…7, IEC 61508-1…7)

Adjustable speed electrical power drive systems - Part 2: General requirements -

Rating specifications for low voltage adjustable frequency a.c. power drive systems (VDE 0160-102, IEC 61800-2)

Speed-adjustable electrical drives. Part 3: EMC requirements and specific test methods (VDE 0160-103, IEC 61800-3)

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements

- Electrical, thermal and energy (IEC 61800-5-1); German version EN 61800-5-1

Adjustable speed electrical power drive systems - Part 5-2: Safety Requirements

- Functional (IEC 22G/264/CD)

Safety of machinery - functional safety of electrical, electronic and programmable electronic safety-related systems (VDE 0113-50, IEC 62061)

Safety of machinery - safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1); German version EN ISO 13849-1

American version of the EN 61800-5-1 with „National Deviations“

13

baSIC SafETy INSTRUCTIONS

1 basic Safety Instructions

The COMBICONTROL is designed and constructed in accordance with state-of-the-art technology and the recognised safety rules and regulations. However, the use of such devices may cause functional hazards for life and limb of the user or third parties, or damages to the system and other material property.

The following safety instructions have been created by the manufacturer for the area of electric drive technology. They can be supplemented by local, country- or applicationspecific safety instructions. This list is not exhaustive. Non-observance of the safety instructions by the customer, user or other third party leads to the loss of all resulting claims against the manufacturer.

NOTICE Hazards and risks through ignorance.

► Read the instructions for use !

► Observe the safety and warning instructions !

► If anything is unclear, please contact KEB Automation KG !

1.1 Target Group

This manual is written for design, project planning, servicing and commissioning experts. Qualified personnel for the purpose of this instruction manual must have the fol lowing qualifications:

• Knowledge and understanding of the safety instructions.

• Knowledge of automation technology.

• Knowledge of functional safety.

• Skills for installation and assembly of electrical equipment.

• Detection of hazards and risks of the electrical drive technology.

• Understanding of the function in the used machine.

• Knowledge of the operation of the Windows operating system.

• Knowledge of DIN IEC 60364-5-54 .

• Knowledge of EN 60204-1

• Knowledge of national safety regulations (e.g. DGUV regulation 3 ).

14

baSIC SafETy INSTRUCTIONS

1.2 Transport, storage and proper use

The transport is carried out by qualified persons in accordance with the environmental conditions specified in this manual. The devices shall be protected against excessive strains.

ESD

Electronic devices contain electrostatic sensitive components.

► Avoid contact.

► Wear ESD-protective clothing.

Do not store the devices

• in the environment of aggressive and/or conductive liquids or gases.

• with direct sunlight.

• outside the specified environmental conditions.

1.3 Installation

DaNGER Do not operate in an explosive environment!

► The device is not intended for the use in potentially explosive environment.

EX

To prevent damages to the device:

• Make sure that no components are bent and/or isolation distances are changed.

• The device must not be put into operation in case of mechanical defects. Noncompliance with the applicable standards.

• Do not allow moisture or mist to penetrate the unit.

• Avoid dust permeating the device. Allow for sufficient heat dissipation if installed in a dust-proof housing.

• Note installation position and minimum distances to surrounding elements. Do not cover the ventilation openings.

• Mounting according to the specified degree of protection.

• Make sure that no small parts fall into the device during assembly and wiring (drilling chips, screws etc.). This also applies to mechanical components, which can lose small parts during operation.

• Check the reliable fit of the device connections in order to avoid contact resistances and sparking.

• The safety instructions are to be kept!

15

baSIC SafETy INSTRUCTIONS

1.4 Electrical connection

ATTENTION

In order to prevent malfunctions or unpredictable conditions, observe the following instructions:

► For any work on the device switch off the supply voltage.

► Never bridge upstream protective devices (also not for test purposes).

► Install all required covers and protective devices for operation.

► The electrical installation shall be carried out in accordance with the relevant requirements.

► Cable cross-sections and fuses must be dimensioned according to the design of the machine manufacturer. Specified minimum / maxi mum values may not be fallen below /exceeded.

► With existing or newly wired circuits the person installing the units or machines must ensure the EN requirements are met.

► When using components without isolated inputs/outputs, it is necessary that equipotential bonding exists between the components to be connected (e.g. by the equipotential line). Disregard can cause destruction of the components by equalizing currents.

1.5 Start-up and operation

When the device is installed in machines, start-up (i.e. commencement of the intended operation) is prohibited until it is determined that the machine complies with the machine directive; Account is to be taken of EN 60204-1 .

• During operation, all covers and doors shall be kept closed.

• Use only approved accessories for this device.

• Never touch terminals, busbars or cable ends.

1.6 Maintenance

The following maintenance work has to be carried out when required, but at least once per year by authorized and trained personnel.Check unit for loose screws and plugs and tighten if necessary.

► Check unit for loose screws and plugs and tighten if necessary.

► Clean the device from dirt and dust deposits. Depending on the device, pay particular attention to ventilation slots or cooling fins.

► Examine and clean extracted air filter and cooling air filter of the control cabinet.

16

baSIC SafETy INSTRUCTIONS

1.8 Repair

In case of malfunction, unusual noises or smells inform a person in charge!

DaNGER Unauthorized exchange, repair and modifications!

Unpredictable malfunctions!

► The function of electronic devices can be influenced by the setting and parameterization. Never replace without knowledge of the application.

► Modification or repair is permitted only by KEB Automation KG authorized personnel.

► Only use original manufacturer parts.

► Infringement will annul the liability for resulting consequences.

1.7 Disposal

Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices).

Manufacturers of B2B devices are obliged to take back and recycle devices manufactured after 14.08.2018. These devices may not be disposed at the collection centres of public sector disposal organisations.

If no deviating agreement has been made between the customer and

KEB or no deviating mandatory legal regulation exists, KEB products marked in this way can be returned. Company and keyword to the return point can be taken from the list below. Shipping costs are paid by the customer. Thereupon the devices will be professionally recycled and disposed.

The entry numbers are listed country-specific in the following table. The corresponding

KEB return addresses can be found on our website.

Withdrawal by

Austria

KEB Automation GmbH

France

RÉCYLUM - Recycle point

Germany

KEB Automation KG

Italy

COBAT

Spain

KEB Automation KG

WEEE-Reg.-No.

ERA:

ADEME:

EAR:

51976

FR021806

DE12653519

AEE: (IT) 19030000011216

RII-AEE 7427

Keyword

Stichwort „Rücknahme WEEE“

Mots clés „KEB DEEE“

Stichwort „Rücknahme WEEE“

Parola chiave „Ritiro RAEE“

Palabra clave „Retirada RAEE“

The packaging must be feed to paper and cardboard recycling.

17

SySTEM DESCRIPTION

2 System Description

The COMBIVIS connect router is a device that is able to support the remote services as a stand-alone solution. It enables the use of COMBIVIS connect in all those situations where for any reason the software solution is not an option. COMBIVIS connect Router device applies to the automation network with zero impact on the actual devices. No changes are requested to the configuration of any of the existing devices.

COMBIVIS Connect Router implements a specific variant of COMBIVIS connect Runt ime; from the functional point of view this is equivalent to the standard Runtime concepts.

2.1 Special features

• KEB COMBIVIS connect Router runtime on Microsoft Windows Embedded Compact 7.

• Full compatibility with standard COMBIVIS connect software functions (see COM-

BIVIS connect Control Center online manual for further information).

• ARM Cortex A8 processor (1.0 GHz, 800MHz for ET version).

• 512MB RAM DDR3-800

• 2/4GB eMMC memory, file system organization for data storage

• Ethernet interface 10/100 Mbps WAN for Internet connection.

• Ethernet interface 100 Mbps LAN for the automation network.

• RS-232/RS-485/RS-422 optically isolated serial port with MPI support up to 187

Kbit/s.

• USB 2.0 interface for system configuration and updates.

• Front panel LEDs for device status and operation report.

• 24 VDC Digital input to control COMBIVIS connect Router device WAN connection activation.

• 24 VDC Digital input for COMBIVIS connect Router device software reset.

• Digital output to report the status of the WAN connection to the COMBIVIS connect Server Infrastructure.

• Digital output to report remote the presence of a Control Center connection (Remote assistance service running).

• Stainless steel housing

• DIN rail book mounting and wall book mounting.

• Degree of protection IP 20

18

SySTEM DESCRIPTION

2.2 Router package

COMBIVIS connect Router device package consists of:

E/L system

DIN mount kit

Wall mount kit n.1 Power supply plug n.1 Isolated IO plug

Pentaband Stilo Antenna

(optional)

19

SySTEM DESCRIPTION

Pentaband Outdoor Antenna (optional)

Pentaband Wall mount

Antenna (optional)

Antenna cable extension

3/5 m (optional)

Figure 1: Router package

20

SySTEM DESCRIPTION

2.3 front view C6 Router E1 - E4

1

3

5

10

9

8

7

6

4

1 Reset LED (yellow)

2 Run /Stop LED (green/red)

3 COM Rx LED

4 COM

5 WAN ETH2

6 LAN ETH1

7 USB

8 COM Tx LED (green)

9 Remote connection LED (green)

10 Power LED (green)

Figure 2: Front detail

The following behaviors are defined:

•

•

•

•

Steady lighted

Blinking

Continuous sequence of a blink codes with a short pause in between to report a status.

Single sequence of a blink code to report an event.

21

SySTEM DESCRIPTION

LED

Reset

Status

Steady lighted

Description

Active when pressing the reset button or when a non-recoverable hardware error occurs.

Power Steady lighted

Active when the COMBIVIS connect Router device is properly powered

RUN/STOP

Remote

Steady green

Steady red

Blinking green

Blinking red

Sequence of 2 red blinks

Single 2 green blinks

Single 2 red blinks

Single 3 green blinks

Single 3 red blinks

Single 4 red blinks

Single 5 red blinks

Single 6 red blinks

Connection Steady lighted

COMBIVIS connect started and connected to the server

COMBIVIS connect started but NOT connected to the server

COMBIVIS connect started and connecting to the server

COMBIVIS connect started but not connected to the server because not associated to any

Domain connection attempt to a different domain than the first of the initial registration

Configuration from USB stick successfully completed

User credential for Domain access not valid

COMBIVIS connect Router device update from

USB stick successfully completed.

COMBIVIS connect Router device update from

USB stick failed.

Factory restore started

COMBIVIS connect Runtime execution error, a system restart occurs.

USB stick data format not correct or unknown error

Active when at least one Control Center client is connected to the C6 ROUTER E1, otherwise off

COM Rx

COM Tx

Signal presence

These LEDs are directly connected to the serial port Rx/Tx signals and they show traffic through the lines

Figure 3: C6 Router E1-E4 front view

22

SySTEM DESCRIPTION

2.4 front view C6 Router L1-L4

1

3

13

12 11

10

9

8

7

6

5

4

1 Reset LED (yellow)

2 Run /Stop LED (green/red)

3 COM Rx LED

4 COM

5 WAN ETH2

6 LAN ETH1

7 USB

8 COM Tx LED (green)

9 3G/4G modem activity

10 3G/4G modem connection

11 RF antenna connector

12 Remote Connection LED (green)

13 Power LED (green)

Figure 4: Front detail

The following behaviors are defined:

•

•

•

•

Steady lighted

Blinking

Continuous sequence of a blink codes with a short pause in between to report a status.

Single sequence of a blink code to report an event.

23

SySTEM DESCRIPTION

LED

Reset

Status

Steady lighted

Power Steady lighted

Steady green

Steady red

Blinking green

Blinking red

Run/Stop

Sequence of 2 red blinks

Single 2 green blinks

Single 2 red blinks

Single 3 green blinks

Single 3 red blinks

Single 4 red blinks

Single 5 red blinks

Single 6 red blinks

Remote connection

Steady lighted

COM Rx

COM Tx

Signal presence

Description

Active when pressing the reset button or when a non-recoverable hardware error occurs.

Active when the COMBIVIS connect Router device is properly powered

COMBIVIS connect started and connected to the server

COMBIVIS connect started but NOT connected to the server

COMBIVIS connect started and connecting to the server

COMBIVIS connect started but not connected to the server because not associated to any

Domain connection attempt to a different domain than the first of the initial registration

Configuration from USB stick successfully completed

User credential for Domain access not valid

COMBIVIS connect Router device update from

USB stick successfully completed.

COMBIVIS connect Router device update from

USB stick failed.

Factory restore started

COMBIVIS connect Runtime execution error, a system restart occurs.

USB stick data format not correct or unknown error

Active when at least one Control Center client is connected to the C6 ROUTER E1, otherwise off

These LEDs are directly connected to the serial port Rx/Tx signals and they show traffic through the lines

24

SySTEM DESCRIPTION

3G/4G

MODEM connection

Steady red

Blinking green

Steady green

Blinking red

The modem has not detected network signal.

The modem has detected a weak signal from the network.

The modem has detected a strong signal from the network.

SIM error (e.g. wrong PIN).

3G/4G

MODEM

Blinking green Modem currently connected.

activity Off Modem disconnected.

Figure 5: C6 Router L1-L4 front view

2.5 Close-up view C6 Router L1-L4

1 2 3 4

5

1 Reset key

2 Button for restoring factory settings

3 DC power input

4 Digital input / output

5 Antenna connection (only for L1-L4)

Figure 6: C6 Router L1-L4 close-up view

25

SySTEM DESCRIPTION

Reset

Restoring factory settings

IN0

IN1

OUT0

OUT1

Forces the device restart. The command ensures a complete initialization of all internal electronics and software.

The visual feedback of the operation is returned by the

RESET LED.

Restores the COMBIVIS connect Router device to factory settings. All the settings are reset, all the system software is restored to original versions including the operating system, the firmware the COMBIVIS connect Runtime and Domain registrations (identity is removed).

To execute the restore, turn off the device, press and hold down the reset button and give power. You need to hold down the button for at least 10 seconds. The starting of the restore process is indicated by the dedicated blink sequence of the LEDs.

Wait for the process to be completed and system restart.

This input works as “Connection mode”, also referred as

“selector key” input. By default the status of this input is ignored. When the COMBIVIS connect Router device is configured to handle the input (see “General options” in the

COMBIVIS connect Router device configuration chapter) it can be used to control from outside the connection to the server. The input can be driven by a mechanical selector, by a key selector or by PLC outputs.

This input allows controlling the device restart from outside.

The operation corresponds to the RESET button. Once the command is received a proper feedback is returned by the status LED.

The output turns active when COMBIVIS connect Router device is connected to the associated Domain. Note that the simple connection to the server does not activate the output.

It is required that COMBIVIS connect is successfully authenticated to the Domain.

The output is active when at least one Control Center client is connected to the COMBIVIS connect Router device.

Figure 7: C6 Router L1-L4 features

26

SySTEM DESCRIPTION

2.6 Right side C6 Router L1-L4

2

1

2

1 Full stainless steel enclosure

2 Aeration holes

Figure 8: C6 Router L1-L4 right side

2.7 Left side C6 Router L1-L4

2

1

2

1 Full stainless steel enclosure

2 Aeration holes

Figure 9: C6 Router L1-L4 left side

27

SySTEM DESCRIPTION

2.8 Rear side C6 Router L1-L4

1

2

1

2

1

1 Wall book mounting plate holes

2 DIN book mounting hook holes

3 SIM card socket

Figure 10: C6 Router L1-L4 rear side

2.9 Rear side C6 Router E1-ET, E2-ET and E1-E4

1

1

2

1

1 Wall book mounting plate holes

2 DIN book mounting hook holes

Figure 11: C6 Router E1-ET, E2-ET and E1-E4

1

2

1

28

SySTEM DESCRIPTION

2.10 Labels

On the side panels there are the following labels:

5

1 WAN MAC code

2 LAN MAC code

3 IMEI

4 Mat.No.

5 LAN IP

Mask

WAN IP

User

192.168.0.1

255.255.255.0

DHCP admin

Password admin

Figure 12: C6 Router labels

1

2

3

4

29

SySTEM DESCRIPTION

1 2

6

5

4

1 DC input

2 Digital input / output

3 Electrical information

4 COM interface

5 Button for restoring factory settings

6 Reset button

Figure 13: C6 Router labels

3

30

1

1 SIM card sticker

Figure 14: C6 Router SIM card sticker

SySTEM DESCRIPTION

2.11 antenna

2.11.1 Pentaband stilo antenna

• C6 Router direct mounting or panel mounting with extension cable

• 20 W

• 0dBi

• 50 Ohm

• 48 mm

• SMA-M

Figure 15: C6 Router Pentaband stilo antenna features

Figure 16: C6 Router Pentaband stilo antenna

2.11.2 Pentaband wall mounting antenna

• 3 m cable

• Wall mounting with 90° bracket

• IP 67

• 50 W

• 2.5dBi

• 50 Ohm

• 248 mm

• SMA-M

Figure 17: C6 Router Pentaband stilo antenna features

Figure 18: C6 Router Pentaband wall mounting antenna

31

SySTEM DESCRIPTION

2.11.3 Pentaband outdoor antenna

• 3 m cable

• Wall mounting with 90° bracket

• IP 67

• 50 W

• 2.5dBi

• 50 Ohm

• 248 mm

• SMA-M

Figure 19: C6 Router Pentaband stilo antenna features

Figure 20: C6 Router Pentaband wall mounting antenna

32

INSTaLLaTION aND CONNECTION

3 Installation and Connection

3.1 Preparation for installation

3.1.1 Select the mounting location

• Position COMBIVIS connect Router device such that it is ergonomically accessible for the operator.

• Choose a suitable mounting height.

• Ensure that the aeration holes are not covered.

• Keep a distance of 2.5 cm on the right and left side to the router.

3.2 Checking the package contents

• Check the package content for visible signs of transport damage and for completeness.

• In the case of damaged parts, contact your KEB representative. Do not install parts that were damaged during the shipment.

3.3 Checking the operating conditions

• Read carefully the standards, approvals, EMC parameters and technical specifi cations for operation of the device. This information is available in the following sections: a) Certificates and approvals.

b) Electromagnetic compatibility .

• Check the mechanical and climatic ambient conditions for operation of the device.

• Follow the instructions for local use of the device.

• Adhere to the permissible rated voltage and the associated tolerance range: a) 12V and 24V b) Range: 9÷36 V

DC

3.4 Installation position

The COMBIVIS connect Router device is suitable for installation in:

• Mounting cabinets

• Control cabinets

• Switchboards

For installation in control cabinets and in particular, in closed containers, make sure the recommended ambient temperature is maintained.

33

INSTaLLaTION aND CONNECTION

3.5 Damage due to overheating

• The operating temperature must range between 0° and 50°C for E1-E4 and L1-L4 devices.

• The operating temperature must range between -20° and +70°C for E1-ET, E2-ET devices.

• An inclined installation reduces the thermal convection of the device and the maximum permissible ambient temperature for operation. Please contact KEB for details.

• The device may otherwise be damaged and its certifications and warranty will be void.

3.6 Preparing the mounting

In order to ensure a proper mounting of the system, the material of the mounting frame must be sufficiently stable.

3.7 Mounting the device

3.7.1 Installation procedure wall mounting

• Install wall mounting plate as shown.

Figure 21: Wall mounting procedure

34

Figure 22: Wall mounting procedure / DIN rail mounting

INSTaLLaTION aND CONNECTION

• Drill the required holes on the housing panel according to the instructions detailed in the figure.

• There are 2 fastening points. Fastening can be made using stainless steel screws

M4x20.

Figure 23: Wall mounting procedure / DIN rail mounting

• Hang the system as shown in the figure.

Step 1: First lift slightly and insert the top.

Step 2: Then align the bottom.

35

INSTaLLaTION aND CONNECTION

Step 3: Release the top to match the slots with the screws.

Step 4: Tighten the two screws.

Figure 24: Wall mounting procedure / DIN rail mounting

36

INSTaLLaTION aND CONNECTION

3.7.2 Wall mounting procedure DIN rail mounting

The system can be installed on a DIN guide as follows:

• Mount the DIN hooks as shown.

Figure 25: Wall mounting procedure / DIN rail mounting

• Mount the DIN mounting rail into the system.

37

INSTaLLaTION aND CONNECTION

• Example of correct installation.

Figure 26: Wall mounting procedure / DIN rail mounting

To remove the system from the DIN guide:

38

• Lift the system up and release it from the DIN mounting rail.

Figure 27: Wall mounting procedure

INSTaLLaTION aND CONNECTION

3.8 SIM installation

The SIM card is not provided with the product.The SIM card must be associated with a data traffic plan. The traffic plan must be properly chosen depending on foreseen traffic generated by the remote assistance sessions and SMS notification usage (for L1-L4 models).

The SIM card must be of ID-000 (ISO/IEC 7810) standard format (25 mm × 15 mm).

Step 1: Insert the SIM card into the device.

39

INSTaLLaTION aND CONNECTION

Step 2: Pull the SIM card in the hole till you listen a “click”.

Figure 28: SIM installation

40

INSTaLLaTION aND CONNECTION

3.9 antenna Installation

3.9.1 Pentaband stilo antenna

The exact dimensions for this are in the chapter "Technical specifications / dimension drawings".

• Drill a 6.5 mm hole in the metal.

• Recommended torque for mounting is 0.9 Nm.

Figure 29: Pentaband stilo antenna

41

INSTaLLaTION aND CONNECTION

3.9.2 Pentaband wall mounting antenna

The exact dimensions for this are in the chapter "Technical specifications / dimension drawings".

Figure 30: Pentaband wall mounting antenna

3.9.3 Pentaband outdoor antenna

The exact dimensions for this are in the chapter "Technical specifications / dimension drawings".

• Drill a 13.0 mm hole in the metal.

42

•

• Recommended torque for mounting is 2.94 Nm.

Maximum torque for mounting is 3.92 Nm.

Figure 31: Pentaband outdoor antenna installation

INSTaLLaTION aND CONNECTION

3.10 Connecting the device

3.10.1 Notes on connection

• COMBIVIS connect Router device must be installed in accordance with the indications contained in this instruction manual.

• These devices are intended to be connected to a “Secondary Circuit Overvoltage

Category II”.

3.10.2 Grounding and bonding

Whenever two pieces of equipment connected to each other are far apart, it is possible that their ground connections could be at a different potential level. The shielding of the data cable connects the machine housing on one end and the COMBIVIS connect

Router device housing on the other end and is therefore subject to high compensation currents that can destroy the interface. To overcome this hazard such current must be steered away from the interface. To achieve this goal the following methods can be used:

• Use an equipotential bonding cable (16mm 2 , suitable at least 75C°) to connect the equipment’s’ ground to the COMBIVIS connect Router device’s ground.

• Connect the shielding of the data cable at both ends to the equipotential bonding rail before connecting the interfaces.

3.10.3 Power supply connection

The device may only be connected to a 12V or 24V power supply (maximum permissible operating voltage range 9V to 36V) which fulfills the requirements of safe extra low voltage (SELV) in accordance with IEC/EN/DIN EN/UL60950-1.

The power supply has to fulfil the requirements NEC Class2 or LPS in accordance with

IEC/EN/DIN EN/UL60950-1Connect the device with a cable cross-section of 0.75 – 1.5 mm2 (AWG18 to AWG16 suitable at least 75C°).

• Remove the three poles connector from the system.

• Connect the positive pole, the negative and the ground one (also refer to the label on the back of the system) to the related terminals of the three pole connector.

43

INSTaLLaTION aND CONNECTION

Figure 32: Connections for the power supply

3.10.4 Connecting the Ethernet ports

The routers always have two Ethernet ports, one is referred as WAN (Internet connection), the other one as LAN (automation network).

Figure 33: Connections for the Ethernet ports

When using the cable connection for Internet, it must be connected to the WAN port.The

LAN port shall be connected to the automation sub-network.

3.10.5 Switching on and testing the COMbIVIS connect Router device

Connect the power supply cable to COMBIVIS connect Router device. Switch on the power supply. The green POWER LED will light on.

44

INSTaLLaTION aND CONNECTION

Figure 34: Connections for the power supply

Please refer to the COMBIVIS connect Control Center online help for all the details about how to configure and use COMBIVIS connect Router device.

3.11 Connecting the serial port

A special DB15 connector supports all serial protocols (pin assignment see chapter

6.4.1). Therefore it is necessary to adapt the connections to the technical requirements;

KEB can supply connector adapters as optional parts but user can adapt DB15 connector by himself.For further details please contact KEB.

3.11.1 Connecting to MPI or PPI networks

The electrical specification of the MPI networks are often referring to the use of DB9 connectors like the one shown in the figure below.

Figure 35: DB9 connection adapter

The connector provides also the pass-through DB9 female connector for the MPI cable of the programming device.

In order to support the use of the standard Profibus / MPI connectors on the market, we recommend using the adapter cable (available as an accessory) to convert the DB15-M connector of the COM port to a standard DB9-F, as this is necessary for the connector.

45

INSTaLLaTION aND CONNECTION

The adapter is shown in the following figure:

Figure 36: Adapter cable

The internal connection corresponds to the following table:

Figure 37: Connection adapter cable

The line connection and polarization is normally realized by using resistors mounted internally to the standard Profibus / MPI connectors.

The KEB adapter cable provides on the DB9-F connection side all signals required by the MPI communication and the line connection.The KEB cable converter does NOT contain resistors for line termination.Present notes do not replace the official documen tation about Profibus and MPI network wiring. Please refer to official specification for any additional detail.For further details please contact KEB.

46

INSTaLLaTION aND CONNECTION

3.12 Connecting the digital inputs and outputs (I/O)

This section shows some examples of how to connect the digital inputs and outputs (I/O) with key switches, buttons and lamps.

3.12.1 IN0 - WaN connection enabling security key

Figure 38: IN0-WAN connection example for activating a security key

3.12.2 IN1–Reset input

Figure 39: IN1-Reset input

To perform the hardware reset via input IN1, it is necessary to connect the input for at least 10 seconds.

47

INSTaLLaTION aND CONNECTION

3.12.3 OUT0-WaN connection to activate signalling equipment

Figure 40: OUT0-WAN to activate signalling equipment

Figure 41: OUT0-WAN to activate signalling equipment

48

INSTaLLaTION aND CONNECTION

3.12.4 OUT0 – Remote assistance service running

Figure 42: OUT0-Remote services application

Figure 43: OUT0-Remote services application

49

COMMISSIONING

4 Commissioning

4.1 Configuration

COMBIVIS connect Router system software is designed to reduce as much as possible the user intervention and simplify the few mandatory settings.

No settings is required for VPN and for the bridging of the Ethernet interfaces.All basic settings are made at factory level. No changes are requested to the user.The COMBIVIS connect Router device configuration is limited to the network interfaces IP addresses, to the serial port configuration, to the connection mode and Domain registration.

COMBIVIS connect Router device can be configured in two ways:

• Using a network connection.

• Using a USB stick on which the configuration file has been copied.

In both cases the configuration is done using COMBIVIS connect Control Center.

Please refer to the COMBIVIS connect Control Center online help for all the instructions about how to configure and make the COMBIVIS connect Router device commissioning.

COMBIVIS connect Router device requires for the configuration COMBIVIS connect

Control Center version 2 or above. Control Center is available for download in the dedicated product section of the www.keb.de website.

4.1.1 COMbIVIS connect Router E2/L2 models

COMBIVIS connect Router devices with data monitoring functionality (E2/L2 models) can be additionally configured to run a COMBIVIS HMI project for data collection, alarm notification and web visualization. These models come out from production already con figured with all the required application software and they are ready to be programmed by means of a standard COMBIVIS studio HMI.

The E2/L2 systems are featuring COMBIVIS HMI Runtime Advanced for

WinCE and they must be programmed using COMBIVIS studio HMI version 4 or above.

To transfer a COMBIVIS HMI project to a COMBIVIS connect Router E2/L2 device, you just need to specify in the COMBIVIS HMI transfer dialog the IP address of the router and provide the path for file storage in the router internal memory.

• Start the COMBIVIS HMI development programme.

• Load the project to transfer.

• Click on the transfer icon (see picture).

50

COMMISSIONING

Figure 44: COMBIVIS connect Router E2/L2 models

The following window will appear:

Figure 45: COMBIVIS connect Router E2/L2 models

Select "TCP" in the upper left list.

Write the IP address of the Router (WAN or LAN port IP)

Under "Upload Device Path", select the download path in which the project is to be saved in the router.

The project must be transferred to the “MMCMemory” data storage.

51

COMMISSIONING

To transfer the project click on the button “Upload Project”. Once the transfer is completed, click “Start Device Project” to run the application.

the name of the memory are according to the following table:

Memory

Name used by the user system

Note

NAND NANDFlash

Internal memory used to store the operating system.

It is a read-only memory.

MMC MMCMemory

For saving data and executable programs.

Read and Write memory.

Figure 46: COMBIVIS connect Router E2/L2 models

Please refer to the "COMBIVIS connect Software User Manual" for additional information on retrieving data loggers of the E2/L2 router systems.

COMBIVIS connect E2/L2 models with integrated 2G/3G/3G+ modem support the SMS alarm notification; the COMBIVIS HMI alarm dispatcher software is already configured to use the internal modem. You only need to configure the alarm thresholds according to the application requirements. Please see the

COMBIVIS studio HMI online help for further information about how to setup alarm notification via SMS.

COMBIVIS connect E2 models without integrated modem, DO NOT support alarm notification via SMS. Only e-mail notifications are supported.

52

MaINTENaNCE

5 Maintenance

5.1 Maintaining and cleaning

COMBIVIS connect Router device is designed for maintenance-free operation except for the replacing of the battery backup when necessary.

NOTICE Notice: Do not use detergents, solvents, cleaners or objects that could scratch the surface.

NOTICE Notice: switch off the power before any cleaning operation.

5.2 backup battery replacement (CR1220 3V)

Remove the two distance pins as indicated in the figure.

Figure 47: Backup battery replacement

Figure 48: Backup battery replacement

53

MaINTENaNCE

Remove the screw as indicated in the figure.

Figure 49: Backup battery replacement

Locate the battery position.

Figure 50: Backup battery replacement

Remove the battery.

54

MaINTENaNCE

Figure 51: Backup battery replacement

Remove the battery and replace it with a battery of the same model (CR2032 3V).

Figure 52: Backup battery replacement

5.3 backup and restore

COMBIVIS connect Router device supplies tools to backup and restore the contents of its internal memory in order to manage the configuration and the operating system of COMBIVIS connect Router device. For more information please see the COMBIVIS connect Control Center online manual or contact the KEB support center.

5.4 Update of the operating system

COMBIVIS connect Router device is a hardware device that works thanks to a set of software components; they can be divided in:

55

MaINTENaNCE

• Firmware

• COMBIVIS connect Runtime

• COMBIVIS HMI Runtime (only for E2-E4/L2-L4 models)

All the COMBIVIS connect Router device software components can be changed using a very simple procedure, fully automatic, safe and fast.

The software components upgrades are distributed in the format of a single file that works as “container” for the components to be replaced.To perform an update, copy the

".asr" file into the root directory of a USB stick. Plug the USB Stick into the COMBIVIS connect Router device USB port and cycle the power.During the power up phase, the

COMBIVIS connect Router device recognizes the presence of the USB Stick with the update and it will immediately start the system software update procedure.

A proper visual feedback will inform about the status of the operation.No action is requested by the user.The update is completed after the COMBIVIS connect Router device is automatically restarted.Please contact the technical support for further information.

5.5 Technical support and repairs

KEB offers wide-ranging, complete after-sales technical support. The staff who deal with this handle questions on the entire range of products skillfully, quickly, and efficiently.

You can phone our staff in the service department, and they will give you complete, prompt advice on how to resolve your problems.

KEB Automation KG

Suedstrasse 38

32683 Barntrup, Germany telephone +49 5263 401-0

Fax +49 5263 401-116

Email: [email protected]

56

TECHNICaL SPECIfICaTIONS

6

Technical Specifications

6.1 Technical data

System software characteristics

Integrated system software Operating system Microsoft Windows Embedded Compact 7 (C7P)

Other software KEB COMBIVIS connect runtime firmware

Table 1: System software characteristics

System hardware characteristics

Motherboard

CPU C6 Router E1

CPU C6 Router

E1ET

System memory

Serial port

Ethernet interfaces

Model

RTC

Processor

Memory bus

Processor

Memory bus

Type/size/socket

Type

Optoisolation

Type

3G/4G modem (only for C6 Router L1-L4)

USB interfaces

Mass storage

Battery

Buttons, LEDs and keys

Type

Type

Internal / not removable

Type

Lifetime

Reset button

All-in-one, KEB R171

Hardware with battery backup

ARM Cortex A8 - Freescale i.MX535 - 1 GHz

400 MHz

ARM Cortex A8 - Freescale i.MX537 - 800 MHz

400 MHz

512 MB, / DDR3-800 / soldered

1 x RS232/422/485 (DB15M) software selectable

Yes

1 x 10/100Mbps WAN (RJ45) with link/activity leds

1 x 100Mbps LAN (RJ45) with link/activity leds provides data service under global GSM/GPRS/EDGE/

WCDMA networks (14.4Mbps Downlink data rate)

1 x USB 2.0 (TYPE-A, host port, software switch off)

NAND-FLASH:

256 MB (read only) for operating system and other system software.

eMMC:

2/4 GB - 8 Bit v. 4.4 compatible (application software and COMBIVIS connect Runtime).

Coin (CR1220 3V) removable, non rechargeable.

3 years

System

Factory recovery button

User

57

TECHNICaL SPECIfICaTIONS

LEDs Reset

Power

Run / Stop

Remote connection

COM Rx

COM Tx

3G/4G modem activity

Modem connection

Table 2: System hardware characteristics

Electrical characteristics

Power supply Type

Input voltage

Protection

Integrated on board, auto ranging

9÷36 VDC with 3-pole connector

Reverse polarity protection, overvoltage, solder fuse on the

PCB

These devices are intended to be connected to a “Secondary Circuit Overvoltage Category II”.

Table 3: Electrical characteristics

Mechanical characteristics

Housing Type

Material

Table 4: Mechanical characteristics

Book mount

Steel, white galvanized

Environmental characteristics

Temperature C6 Router

E1-E4 / L1-L4

Operation

Storage

Temperature C6

E1ET, E2ET

Humidity

Operation

Storage

Operation / storage

Table 5: Environmental characteristics

0° … +50°C

-20° … +60°C

0° … +70°C

-20° … +70°C

80% (non-condensing)

58

TECHNICaL SPECIfICaTIONS

6.2 Panel antenna characteristics

Electrical

Frequency range

Bands

VSWR

Polarization

Power handling

Impedance

Connector

800MHz to 2200MHz

GSM-DCS-PCS-UMTS-CDMA-GPRS-EDGE-HSPA

≤ 2.3

Linear

20 W

50 Ohm

Straight SMA(M)

Table 6: Panel antenna characteristics

Environmental & mechanical

Temperature

Radome color

Radome material

Weight

Table 7: Panel antenna characteristics

-40° to +85°C black

Pu

6 g

59

TECHNICaL SPECIfICaTIONS

6.3 Wall mount Panel antenna characteristics

Mains form

Frequency (MHz)

Peak gain (dbi)

Free space

L-angle bracket average gain (dbi)

Free space

L-angle bracket

824 ~ 896

-0.7

4.0

-5.7

-1.7

880 ~ 960

-0.9

3.6

-5.3

-1.8

1710 ~ 1880 1850 ~ 1990 1710 ~ 2170

1.7

2.8

-2.2

-2.2

2.5

3.8

-2.1

-1.7

Efficiency

Free space

L-angle bracket

Impedance

Polarization

Radiation pattern

Input power

Mechanical

Dimensions

27 %

69 %

30 %

66 %

61 %

59 %

50Ω

Linear

Omni-directional

50 W

62 %

68 %

Base diameter

Whip diameter

Housing

Connector

Height 248 ± 5 mm

17.08 ± 0.2 mm

4 ± 0.2 mm

ABS

SMA connector

Environmental & mechanical

Temperature range

Humidity

Table 8: Wall mount Panel antenna characteristics

-40° to +85°C

Non condensing 65°C 95% RH

2.2

3.3

-2.3

-1.9

60 %

65 %

60

TECHNICaL SPECIfICaTIONS

6.4 Outdoor Panel antenna characteristics

Electrical

Antenna

Standard

Operation frequency (MHz)

Peak Gain

Average gain

Efficiency

VSWR

Impedance

Polarization

Radiation properties

Input power

Mechanical

Dimensions (mm)

Cable

Housing

Base and thread

Connector

Nut

Sealant

698~960 MHz

1.2 dBi

-4.5 dB

40%

Table 9: Outdoor Panel antenna characteristics

G30

2G/3G/4G

1710~2170 MHz

3.2dBi

-2.5 dB

55%

<3.0:1

50Ω

Linear

Omni-directional

5 W

Height: 48 mm / diameter: 50 mm

Length: 1 m RG316*

UV resistant ABS

Nickel plated copper

SMA(M) fully customizable

Nut M12

Rubber stopper

2500~2800MHz

2.5dBi

-4.5 dB

40%

61

TECHNICaL SPECIfICaTIONS

6.5 Dimension drawings

6.5.1 C6 Router E1-E4

62

Figure 53: Dimensions

TECHNICaL SPECIfICaTIONS

6.5.2 C6 Router L1-L4

Figure 54: Dimensions

63

TECHNICaL SPECIfICaTIONS

6.5.3 Panel antenna drawing dimensions

64

Figure 55: Panel antenna drawing dimensions

TECHNICaL SPECIfICaTIONS

6.5.4 Wall mount antenna drawing dimensions

Figure 56: Wall mount antenna drawing dimensions

65

TECHNICaL SPECIfICaTIONS

6.5.5 Outdoor panel antenna drawing dimensions

6.6 Ports PINOUT

Figure 57: Outdoor panel antenna drawing dimensions

6.6.1 COM1 – Db15M serial

PIN

1

2

3

4

5

Signal

Isolated +5 VDC

Transmit data (RS-232)

Receive data (RS-232)

Request to send

Clear to send

66

I/O

OUT

OUT

IN

OUT

IN

TECHNICaL SPECIfICaTIONS

6

7

8

9

10

11

12

13

14

15

Table 10: COM - DB15M serial

Data set ready

Isolated ground

Data terminal ready

Carrier detect

Transmit data + / receive data + (RS-485/RS-422)

Transmit data - / receive data - (RS-485/RS-422)

Ring indication (RS-232)

Receive data + (RS-422)

Receive data - (RS-422)

N.C.

IN

-

OUT

IN

I/O

I/O

IN

IN

IN

-

Any polarization or termination resistor connected to RS422/485 channel, if required, it has to be provided by the user.

6.6.2 Digital input / output

8

5

6

3

4

PIN

1

2

7

8

Table 11: Digital IN / OUT

6.6.3 DC input

3

PIN

1

2

3

Table 12: DC input

1

Signal

IN 0 +

IN 0 -

IN 1 +

IN 1 -

OUT 0 - A

OUT 0 - B

OUT 1 - A

OUT 1 - B

Signal

Vin +

Vin -

Earth

1

67

CERTIfICaTION

7

Certification

7.1 Mark of conformity

Document No. / month.year: ce_ca_RED-C6F-Router-b_en / 02.2021

Manufacturer:

Product type:

Number:

Text:

KEB Automation KG

Südstraße 38

32683 BARNTRUP

Germany

Control type

Control size

Voltage category yy C6fD yy = 00 xx –

RED : 2014 / 53 / EU

Directive on the availability on the market of Radio Equipment.

xxxx x = any letter or number

24 V

The above given product is in accordance with the following directives of the European Union

Number:

Text:

Place, date

Issued by:

Hazardous Substances: 2011 / 65 / EEC ( incl. 2015 / 863 / EU )

Directive on the approximation of the laws of the Member States relating on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Responsible: KEB Automation KG

Südstraße 38

32683 BARNTRUP

Barntrup, 16 February 2021 i. A. W. Hovestadt / Conformance Officer W. Wiele / Technical Manager

This declaration certifies the conformity with the named directives, but does not contain any assurance of quality.

The safety instructions, described in the instruction manual are to be followed.

Seite: 1 von 3 KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de

E-Mail: [email protected]

Tel.: +49 5263 401-0 Fax: -116

68

CERTIfICaTION annex 1

Document-No. / month.year: ce_ca_RED-C6F-Router-b_en.docx / 02.2021

Product type: Control type

Control size

Voltage category

This is covered by the following European Standards: yy C6fD yy = 00 xx – xxxx x = any letter or number

24 V

The conformity of the above given product to the European Directive 2014/53/EU is given by complete approval / testing to the following European harmonized standards.

Date

11/2019

EN - Standard Text

Radio:

ETSI EN 301 489-1 V2.2.3

ETSI EN 301 489-52 V1.0.0 draft EMC standard for radio equipment and services;

Part 2: Specific conditions for Cellular

Communication Mobile and portable (UE) radio and ancillary equipment

ETSI EN 301 511-52 V9.0.2

EMC standard for radio equipment and services;

Part 1: Common technical requirements

EMC:

EN 55024 Version 2010

+ Corr. 2011

+ A1 of 2015

EN 55032 Version 2015

+ Corr. 2016

EN 61000 – 6 – 2

Version 2005

EN 61000 – 6 – 4

Version 2007

+ A1 of 2011

Safety:

EN 61010-1 Version 2010

EN 61010-2-201 Version 2013

Global System for Mobile communications: ;

Harmonized EN for mobile stations in GSM 900 and GSM1800 systems

Information technology equipment – Immunity characteristics –

Limits and methods of measurement

Electromagnetic compatibility of multimedia equipment – Emission Requirements

Electromagnetic compatibility (EMC)

Generic standards environments

Generic standards

–

Electromagnetic compatibility (EMC)

– industrial environments

–

–

Part

Immunity for industrial

Part

Emission standard for

6

6

-

-

2

4

:

:

Safety requirements for electrical equipment for measurement, control and laboratory use – Part

1 : General requirements

Safety requirements for electrical equipment for measurement, control and laboratory use – Part

2 201 : Particular requirements for control equipment

11/2016

03/2003 page: 2 of 3 KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de

E-Mail: [email protected]

Tel.: +49 5263 401-0 Fax: -116

69

CERTIfICaTION annex 1

Document-No. / month.year: ce_ca_RED-C6F-Router-b_en.docx / 02.2021

Product type: Control type

Control size

Voltage category yy C6fD yy = 00 xx – xxxx x = any letter or number

24 V

The conformity of the above given product to the European Directive 2011/65/EU with changes of

2015/863/EU ( for restrictions of the use for certain hazardous substances in electrical and electronic equipment ) is given by qualification of components and manufacturing process within the ISO 9001

QM system. The necessary information and declarations are documented and memorized.

The above given product was developed, manufactured and tested within an internal quality management system. This ISO 9001 QM system was approved by:

Notified body:

Adress:

TÜV - CERT

Zertifizierungsstelle des RWTÜV

Steubenstrasse 53

D - 45138 Essen

No. of approval

Dated:

Valid until:

041 004 500

20.10.1994

December 2021

70

KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de

E-Mail: [email protected]

Tel.: +49 5263 401-0 Fax: -116 page: 3 of 3

CERTIfICaTION

7.2 UL Marking

71

NOTES

72

austria | KEB Automation GmbH

Ritzstraße 8 4614 Marchtrenk Austria

Tel: +43 7243 53586-0 Fax: +43 7243 53586-21

E-Mail: [email protected] Internet: www.keb.at

benelux | KEB Automation KG

Dreef 4 - box 4 1703 Dilbeek Belgium

Tel: +32 2 447 8580

E-Mail: [email protected] Internet: www.keb.de

brazil | KEB South America - Regional Manager

Rua Dr. Omar Pacheco Souza Riberio, 70

CEP 13569-430 Portal do Sol, São Carlos Brazil

Tel: +55 16 31161294 E-Mail: [email protected]

Czech Republic | KEB Automation GmbH

Videnska 188/119d 61900 Brno Czech Republic

Tel: +420 544 212 008

E-Mail: [email protected] Internet: www.keb.cz

france | Société Française KEB SASU

Z.I. de la Croix St. Nicolas 14, rue Gustave Eiffel

94510 La Queue en Brie France

Tel: +33 149620101 Fax: +33 145767495

E-Mail: [email protected] Internet: www.keb.fr

Germany | Geared Motors

KEB Antriebstechnik GmbH

Wildbacher Straße 5 08289 Schneeberg Germany

Telefon +49 3772 67-0 Telefax +49 3772 67-281

Internet: www.keb-drive.de E-Mail: [email protected]

Italy | KEB Italia S.r.l. Unipersonale

Via Newton, 2 20019 Settimo Milanese (Milano) Italia

Tel: +39 02 3353531 Fax: +39 02 33500790

E-Mail: [email protected] Internet: www.keb.it

Japan | KEB Japan Ltd.

15 - 16, 2 - Chome, Takanawa Minato-ku Tokyo 108 - 0074 Japan

Tel: +81 33 445-8515 Fax: +81 33 445-8215

E-Mail: [email protected] Internet: www.keb.jp

P. R. China | KEB Power Transmission Technology (Shanghai) Co. Ltd.

No. 435 QianPu Road Chedun Town Songjiang District

201611 Shanghai P.R. China

Tel: +86 21 37746688 Fax: +86 21 37746600

E-Mail: [email protected] Internet: www.keb.cn

Poland | KEB Automation KG

Tel: +48 60407727

E-Mail: [email protected] Internet: www.keb.de

Republic of Korea | KEB Automation KG

Deoksan-Besttel 1132 ho Sangnam-ro 37

Seongsan-gu Changwon-si Gyeongsangnam-do Republic

Tel: +82 55 601 5505 Fax: +82 55 601 5506

E-Mail: [email protected] Internet: www.keb.de

Russian federation | KEB RUS Ltd.

Lesnaya str, house 30 Dzerzhinsky MO

140091 Moscow region Russian Federation

Tel: +7 495 6320217 Fax: +7 495 6320217

E-Mail: [email protected] Internet: www.keb.ru

Spain | KEB Automation KG c / Mitjer, Nave 8 - Pol. Ind. LA MASIA

08798 Sant Cugat Sesgarrigues (Barcelona) Spain

Tel: +34 93 8970268 Fax: +34 93 8992035 E-Mail: [email protected]

Switzerland | KEB Automation AG

Witzbergstrasse 24 8330 Pfaeffikon/ZH Switzerland

Tel: +41 43 2886060 Fax: +41 43 2886088

E-Mail: [email protected] Internet: www.keb.ch

United Kingdom | KEB (UK) Ltd.

5 Morris Close Park Farm Indusrial Estate

Wellingborough, Northants, NN8 6 XF United Kingdom

Tel: +44 1933 402220 Fax: +44 1933 400724

E-Mail: [email protected] Internet: www.keb.co.uk

United States | KEB America, Inc

5100 Valley Industrial Blvd. South

Shakopee, MN 55379 United States

Tel: +1 952 2241400 Fax: +1 952 2241499

E-Mail: [email protected] Internet: www.kebamerica.com

MORE KEB PARTNERS WORLDWIDE:

... www.keb.co.uk/contact/contact-worldwide

Automation with Drive

KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: [email protected]

www.keb.de