Krone BA EasyCut 6210 Operating Instructions


Add to my manuals
104 Pages

advertisement

Krone BA EasyCut 6210 Operating Instructions | Manualzz

EasyCut 6210 CV

(from serial no.: 988 958)

Order no.: 150 000 007 04 us

Disc Mower

20.03.2018

Table of Contents

Pos: 2 /Layout Modul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

2

Pos: 3 /Ü berschriften/Ü berschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1

Table of Contents

1

Pos: 4 /BA/Inhaltsverzeichnis Spr achenneutr al @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1

Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 7

2.1

Validity ................................................................................................................................................ 7

2.2

Re-Ordering ........................................................................................................................................ 7

2.3

Further applicable documents ............................................................................................................ 7

2.4

Target group of this document ........................................................................................................... 7

2.5

How to use this document .................................................................................................................. 7

2.5.1

Directories and References ........................................................................................................ 7

2.5.2

Direction Information ................................................................................................................... 8

2.5.3

Term “Machine” ........................................................................................................................... 8

2.5.4

Figures ........................................................................................................................................ 8

2.5.5

Scope of Document ..................................................................................................................... 8

2.5.6

Means of representation ............................................................................................................. 8

2.5.7

Conversion table ....................................................................................................................... 11

3 Safety ..................................................................................................................................................... 12

3.1

Purpose of Use ................................................................................................................................. 12

3.2

Intended use ..................................................................................................................................... 12

3.3

Service life of the machine ............................................................................................................... 12

3.4

Safety Instructions and Accident Prevention Regulations ............................................................... 13

3.4.1

Personnel Qualification and Training ........................................................................................ 14

3.4.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................ 14

3.4.3

Safety-conscious work practices ............................................................................................... 14

3.5

Attached devices .............................................................................................................................. 15

3.6

PTO operation .................................................................................................................................. 15

3.7

Hydraulic system .............................................................................................................................. 16

3.8

Maintenance ..................................................................................................................................... 16

3.9

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 17

3.10

Inadmissible Modes of Operation ..................................................................................................... 17

3.11

Identification Plate ............................................................................................................................ 18

3.12

Information Required for Questions and Orders .............................................................................. 18

3.12.1

Contact for KRONE NORTHAMERICA .................................................................................... 18

3.13

Introduction ....................................................................................................................................... 19

3.14

Position of the Adhesive Safety Stickers on the Machine ................................................................ 20

3.14.1

Re-Ordering Safety Labels and Information Labels .................................................................. 23

3.14.2

Attaching Safety Labels and Information Labels ...................................................................... 23

4 Technical data ....................................................................................................................................... 24

4.1

Ambient Temperature....................................................................................................................... 24

5 Commissioning ..................................................................................................................................... 25

5.1

First installation ................................................................................................................................ 25

5.2

Special Safety Instructions ............................................................................................................... 25

5.3

Mounting onto the Tractor ................................................................................................................ 26

5.3.1

Clutching points ......................................................................................................................... 26

5.4

PTO shaft ......................................................................................................................................... 27

5.4.1

Length adjustment ..................................................................................................................... 27

5.5

Install the PTO shaft ......................................................................................................................... 28

5.6

Height of tractor lower suspension arms .......................................................................................... 29

3

Table of Contents

6 Start-up .................................................................................................................................................. 30

6.1

Parking Brake ................................................................................................................................... 30

6.2

Mounting onto the Tractor ................................................................................................................ 31

6.3

Hydraulics ......................................................................................................................................... 32

6.3.1

Special Safety Instructions ........................................................................................................ 32

6.3.2

Connecting the hydraulic lines .................................................................................................. 32

6.4

Compressed Air Connections for the Compressed Air Brake .......................................................... 34

6.4.1

Moving the machine without tractor .......................................................................................... 35

6.5

Lighting ............................................................................................................................................. 36

6.6

Lighting connection .......................................................................................................................... 36

6.7

PTO shaft ......................................................................................................................................... 37

6.8

Install the PTO shaft ......................................................................................................................... 38

6.9

Intermediate PTO shaft .................................................................................................................... 38

6.10

Using the safety chain ...................................................................................................................... 39

6.11

Swivelling parking support into transport position ............................................................................ 40

7 Driving and Transport .......................................................................................................................... 41

7.1

Switching from working position to transport position ...................................................................... 42

8 Operation ............................................................................................................................................... 43

8.1

From transport into working position ................................................................................................ 43

8.2

Before mowing ................................................................................................................................. 44

8.2.1

Folding down the Safety Device ............................................................................................... 45

8.3

Swivelling parking support into transport position ............................................................................ 45

8.4

Detaching the machine..................................................................................................................... 46

8.5

Parking Brake ................................................................................................................................... 46

9 Settings ................................................................................................................................................. 48

9.1

Adjusting the cutting height .............................................................................................................. 48

9.2

Adjusting the Guards ........................................................................................................................ 49

9.2.1

Lateral guards ........................................................................................................................... 49

9.2.2

Front guards .............................................................................................................................. 50

9.3

Setting of the Ground Pressure ........................................................................................................ 51

9.4

Adjusting the Tedder Speed ............................................................................................................. 52

9.5

Adjusting the conditioner plate ......................................................................................................... 53

9.6

Adjusting the Swath Width ............................................................................................................... 54

9.6.1

Adjustment for Swathing ........................................................................................................... 54

9.6.2

Wide spreading ......................................................................................................................... 55

10 Maintenance .......................................................................................................................................... 56

10.1

Special Safety Instructions ............................................................................................................... 56

10.1.1

Test run ..................................................................................................................................... 57

10.2

Spare Parts ...................................................................................................................................... 57

10.3

Storage compartment ....................................................................................................................... 57

10.4

Tightening torques ............................................................................................................................ 58

10.4.1

Metric Thread Screws with Control Thread............................................................................... 58

10.4.2

Metric Thread Screws with Fine Thread ................................................................................... 59

10.4.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 59

10.4.4

Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ......................... 60

10.4.5

Deviating Tightening Torques ................................................................................................... 61

10.5

Tyres................................................................................................................................................. 62

10.5.1

Checking and maintaining tyres ................................................................................................ 62

4

Table of Contents

10.6

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 63

10.6.1

Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 63

10.7

Front swivel gear .............................................................................................................................. 64

10.8

Rear swivel gear ............................................................................................................................... 66

10.9

Transfer gearbox .............................................................................................................................. 68

10.10

Input gearbox ................................................................................................................................... 69

10.11

Speed gearbox ................................................................................................................................. 71

10.12

Oil level check and oil change on the cutter bar .............................................................................. 72

10.12.1

Oil change ................................................................................................................................. 72

10.12.2

Checking the oil level ................................................................................................................ 72

10.12.3

Aligning the Cutter Bar .............................................................................................................. 73

10.13

Checking the Cutter Blades and Blade Holder ................................................................................ 74

10.13.1

Cutter Blades ............................................................................................................................ 74

10.13.2

Blade screw connection ............................................................................................................ 75

10.13.3

Blade Quick-Fit Device.............................................................................................................. 76

10.13.4

Checking the Material Thickness of the Retaining Bolts ........................................................... 76

10.13.4.1

Checking the material thickness of the retaining bolts ...................................................... 77

10.13.5

Periodical Inspection of the Leaf Springs.................................................................................. 78

10.13.6

Checking the Material Thickness of the Leaf Springs ............................................................... 78

10.13.6.1

Checking the material thickness of the leaf springs .......................................................... 79

10.13.7

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 80

10.13.8

Abrasion Limit ........................................................................................................................... 81

10.14

Blade Changing on Cutting Discs .................................................................................................... 82

10.14.1

Blade Screw Connection ........................................................................................................... 83

10.14.2

Blade Quick-Fit Device.............................................................................................................. 84

10.15

Replacing the linings ........................................................................................................................ 85

10.16

Rotary hub with shear fuse (optional) .............................................................................................. 86

10.16.1

After Shearing Off ..................................................................................................................... 88

11 Maintenance - Brake System ............................................................................................................... 90

11.1

Air Filter for Pipe ............................................................................................................................... 91

11.2

Compressed-air reservoir ................................................................................................................. 92

12 Maintenance – lubrication chart ......................................................................................................... 93

12.1

Special Safety Instructions ............................................................................................................... 93

12.2

PTO shaft ......................................................................................................................................... 93

12.3

Lubrication Chart .............................................................................................................................. 94

13 Placing in Storage ................................................................................................................................ 96

14 Before the Start of the New Season ................................................................................................... 97

14.1

Friction Clutch .................................................................................................................................. 98

15 Special equipment ................................................................................................................................ 99

15.1

Special Safety Instructions ............................................................................................................... 99

15.2

Adjusting Skids ................................................................................................................................. 99

16 Disposal of the machine .................................................................................................................... 100

16.1

Disposal of the machine ................................................................................................................. 100

17 Index .................................................................................................................................................... 101

5

Table of Contents

Pos: 5 /Layout Modul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

6

Pos: 6 /Ü berschriften/Ü berschriften 1/U-Z/Z u diesem D okument @ 107\mod_1334231929021_78.docx @ 965257 @ 1 @ 1

To this Document

2

Pos: 7 /BA/Ei nleitung/Gültig keit/EasyC ut /EasyC ut 6210 C V @ 11\mod_1223901530257_78.docx @ 149187 @ 2 @ 1

To this Document

2.1 Validity

These operating instructions apply to disc mowers of the series:

EasyCut 6210 CV

Pos: 8.1 /Ü berschriften/Ü berschriften 2/K- O/N/N achbestell ung (N achbestellung di eses D okuments) @ 349\mod_1436355974813_78.docx @ 2625865 @ 2 @ 1

2.2 Re-Ordering

Pos: 8.2 /BA/Zu di esem D okument/N achbestellung_T ext @ 512\mod_1502374195211_78.docx @ 3506737 @ @ 1

Pos: 9 /Ü berschriften/Ü berschriften 2/K-O/M/Mitg eltende Dokumente @ 187\mod_1380113031071_78.docx @ 1609664 @ 2 @ 1

If this document has become unusable in whole or in part, you can order a replacement, quoting the document number on the cover sheet. Contact data can be found in the chapter “Contact persons”.

The document can additionally be downloaded via the KRONE Media Center http://www.mediathek.krone.de// .

2.3 Further applicable documents

Pos: 10 /BA/Z u diesem Dokument/Mitgelt ende D okumente_Ei nführ ungssatz_alle M aschinen @ 187\mod_1380113940483_78.docx @ 1609940 @ @ 1

To ensure that the machine is used safely and as intended, observe the following further applicable documents:

Pos: 11 /BA/Z u diesem Dokument/Mitgeltende D okumente_Betriebsanl eitung(en) Gel enkwelle( n) @ 347\mod_1435588572591_78.docx @ 2616249 @ @ 1

– Operating instructions of universal shaft(s)

Pos: 12 /Ü berschriften/Überschriften 2/U-Z/Z/Zi elgruppe dieses D okuments @ 187\mod_1380113123454_78.docx @ 1609723 @ 2 @ 1

2.4 Target group of this document

Pos: 13 /BA/Z u diesem Dokument/Zielgruppe @ 345\mod_1434348246902_78.docx @ 2606935 @ @ 1

This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

Pos: 15.1 /Überschriften/Überschriften 2/P-T/SSo benutzen Sie dieses Dokument @ 188\mod_1380548350021_78.docx @ 1614365 @ 2 @ 1

2.5 How to use this document

Pos: 15.2 /Überschriften/Überschriften 3/U-Z/Verzeichnisse und Ver weise @ 336\mod_1429854437094_78.docx @ 2556421 @ 3 @ 1

2.5.1 Directories and References

Pos: 15.3 /BA/Z u diesem Dokument/So benutzen Si e dieses Dokument_Verzeichnisse und Ver weise_Text @ 333\mod_1429085378408_78.docx @ 2544425 @ @ 1

Pos: 15.4 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

7

To this Document

Pos: 15.5 /BA/Z u diesem Dokument/Richtungsangaben_mit Ü berschrift 3. Ebene @ 311 \mod_1418209262291_78.docx @ 2405467 @ 3 @ 1

2.5.2 Direction Information

Pos: 15.6 /Überschriften/Überschriften 3/A-E/B/Begriff "M aschine" @ 337\mod_1430721887716_78.docx @ 2563575 @ 3 @ 1

Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

Pos: 15.7 /BA/Z u diesem Dokument/Begriff M aschine_Mähwer ke @ 338\mod_1430722216123_78.docx @ 2563731 @ @ 1

Throughout the rest of this document, the mower will also be referred to as the “machine”.

Pos: 15.8 /Überschriften/Überschriften 3/A-E/A/Abbil dungen_Darstellungsmittel @ 336\mod_1430133919063_78.docx @ 2558462 @ 3 @ 1

2.5.4 Figures

Pos: 15.9 /BA/Z u diesem Dokument/Abbildung en_Text @ 336\mod_1430134111209_78.docx @ 2558493 @ @ 1

Pos: 15.10 /Ü berschriften/Ü berschriften 3/U-ZU mfang des D okuments @ 346\mod_1434979896995_78.docx @ 2611366 @ 3 @ 1

The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

Pos: 15.11 /BA/Z u diesem D okument/U mfang des Dokuments_alle Beipacks und Vari anten enthalten_T ext @ 346 \mod_1434979460226_78.docx @ 2611335 @ @ 1 In addition to standard equipment, accessories kits and versions of the machine are described

Pos: 15.12 /Ü berschriften/Ü berschriften 3/A-E/D /Darstell ungsmittel @ 336\mod_1429865448625_78.docx @ 2556625 @ 3 @ 1 in this document. Your machine may deviate from this document.

2.5.6 Means of representation

Pos: 15.13 /Ü berschriften/Z wischenüberschriften/P-T/Symbole im Text @ 336\mod_1430121354111_78.docx @ 2557539 @ @ 1

Icons in the text

Pos: 15.14 /BA/Z u diesem D okument/D arstellungsmittel_ohne Hi nweis und War nung_BA @ 339 \mod_1431002650179_78.docx @ 2570965 @ @ 1

In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

Pos: 15.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

8

Pos: 15.16 /Ü berschriften/Z wischenüberschriften/P-T/Symbole in Abbildungen @ 336\mod_1430121455379_78.docx @ 2557570 @ @ 1

Symbols in figures

Pos: 15.17 /BA/Z u diesem D okument/D arstellungsmittel_Ü bersicht Symbole_BA @ 329\mod_1427193088297_78.docx @ 2523598 @ @ 1

To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

To this Document

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

Pos: 15.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

9

To this Document

Pos: 15.19 /Ü berschriften/Z wischenüberschriften/U-Z/Warnhinweise_Z u diesem D okument @ 337\mod_1430720690194_78.docx @ 2563366 @ @ 1

Warning signs

Pos: 15.20 /BA/Z u diesem D okument/Warnhinweise_Z u di esem Dokument_T ext @ 337\mod_1430720301162_78.docx @ 2563335 @ @ 1

Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

Pos: 15.21 /Ü berschriften/Z wischenüberschriften/F-J/Hi nweise mi t Infor mationen und Empfehl ung en_Z u diesem D okument @ 337\mod_1430721734582_78.docx @ 2563548 @ @ 1

Notes with information and recommendations

Pos: 15.22 /BA/Z u diesem D okument/Hi nweise mit Infor mationen und Empfehl ung en_T ext @ 337\mod_1430721371455_78.docx @ 2563487 @ @ 1 Note

Note

Effect: Economic benefit of the machine.

• Measures to be performed.

Pos: 15.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

10

Pos: 15.24 /BA/Z u diesem D okument/U mr echnungstabelle metrisches System auf US- System_Überschrift 3. Ebene und Einl eitungssatz @ 342\mod_1432737011694_78.docx @ 2590505 @ 3 @ 1

To this Document

2.5.7 Conversion table

By means of the following table, metric units can be converted into US units.

Pos: 15.25 /BA/Z u diesem D okument/U mr echnungstabelle metrisches System auf US- System @ 503\mod_1496835262477_78.docx @ 3461203 @ @ 1

Quantity SI Units (Metric) Factor Inch-Pound Units

Area

Flow

Force

Length

Power

Pressure

Torque

Velocity

Volume

Weight

Unit Name Abbreviation hectare liters per minute ha

L/min cubic meter per hour newton millimeter meter kilowatt m³/h

N mm m kW kilopascal kPa megapascal MPa bar (non-SI) bar newton meter Nm

Temperature degree

Celsius meter per minute meter per second kilometer per hour liter milliliter cubic centimeter kilogram

°C m/min m/s km/h

L ml cm³ kg

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

0.1450

145.0377

14.5038

0.7376

Unit Name acre

US gallon per minute pound-force inch foot horsepower pound per square inch pound-foot or foot-pound

8.8507 pound-inch or inch-pound

°Cx1.8+32 degree

Fahrenheit

3.2808 foot per minute

3.2808

0.6215 foot per second miles per hour

0.2642

0.0338

0.0610

US gallon

US ounce cubic inch

2.2046 pound

Abbreviation acres gpm lbf in. ft. hp psi ft∙lbf in∙lbf

°F ft/min ft/s mph

US gal.

US oz. in³ lbs

Pos: 16 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

11

Safety

Pos: 17 /Ü berschriften/Überschriften 1/P-T/Sicher heit @ 0\mod_1195566748646_78.docx @ 635 @ 1 @ 1

3

Pos: 18 /Ü berschriften/Überschriften 2/U-Z/V/Ver wendungszweck @ 1\mod_1201707246738_78.docx @ 54055 @ 2 @ 1

Safety

3.1

Pos: 19 /BA/Einl eitung/EasyCut/Ver wendungszweck M äher @ 3\mod_1204547495418_78.docx @ 70590 @ @ 1

Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

3.2 Intended use

Pos: 20.2 /BA/Einl eitung/Besti mmungsgemäßer Gebr auch/EasyCutBesti mmungsg emäß er Gebrauch (Ei nzahl) (2017- 04- 19 09:35:25) @ 3\mod_1204548357809_78.docx @ 70671 @ @ 1

The disc mower is built exclusively for customary use in agricultural work (intended use).

Pos: 20.3 /BA/Einl eitung/Besti mmungsgemäßer Gebr auch/Nicht besti mmungsgemäß @ 103\mod_1332171672294_78.docx @ 940272 @ @ 1

Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

Pos: 21 /Ü berschriften/Überschriften 2/K-O/N/N utzungsdauer der M aschine @ 318\mod_1423658430909_78.docx @ 2465744 @ 2 @ 1

3.3

Pos: 22 /BA/Einl eitung/N utzungsdauer der M aschine_Text @ 318\mod_1423556613022_78.docx @ 2463145 @ @ 1

Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

Pos: 23 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

12

Pos: 24.1 /BA/Sicher heit/Sicher heits- und U nfall ver hütungs-Vorschriften Swadr o_Ladewag en_EasyC ut @ 73\mod_1308298589597_78.docx @ 655493 @ 2 @ 1

Safety

3.4 Safety Instructions and Accident Prevention Regulations

Pos: 24.2 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

13

Safety

Pos: 24.3 /BA/Sicher heit/Personalqualifi kati on und -schul ung @ 0\mod_1195639383185_78.docx @ 1136 @ 3 @ 1

3.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

Pos: 24.4 /BA/Sicher heit/Gefahr en bei Nichtbeachtung der Sicherheitshinweise @ 0\mod_1195639434013_78.docx @ 1155 @ 3 @ 1 authorised service centres.

3.4.2

Pos: 24.5 /BA/Sicher heit/Sicher heitsbewusstes Ar beiten_T eil1 @ 0\mod_1195639792576_78.docx @ 1174 @ 3 @ 1

Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example

, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.4.3 Safety-conscious work practices

Pos: 24.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

14

Pos: 24.7 /BA/Sicher heit/Angebaute Ger äte/Ger äte angebaut EasyC ut @ 3\mod_1204552588996_78.docx @ 70752 @ 2 @ 1

3.5

Safety

Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

Pos: 24.8 /BA/Sicher heit/Zapfwellenbetrieb Traktor @ 0\mod_1199699899350_78.docx @ 33264 @ 2 @ 1

3.6 PTO operation

1  Use only PTO shafts specified by the manufacturer!

2  The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3  Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4  Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5  When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6  Always make sure that the PTO shaft is properly installed and secured!

7  Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8  Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9  Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10  Never switch on the PTO if the engine is switched off!

11  No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12  Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14  Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15  Place the disconnected PTO shaft onto the support provided!

16  After detaching the PTO shaft, attach the protective cover to the PTO end!

17  If damage occurs, correct this immediately before using the implement!

Pos: 24.9 /BA/Sicher heit/Zapfwellenbetrieb Zusatz @ 2\mod_1203524761314_78.docx @ 66513 @ @ 1

Pos: 24.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

15

Safety

Pos: 24.11 /BA/Sicherheit/H ydr auli kanl age @ 2\mod_1203503691986_78.docx @ 66225 @ 2 @ 1

3.7 Hydraulic system

1  The hydraulic system is pressurised!

2  When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

3  When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

4  In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5  When searching for leaks, use suitable aids to avoid the risk of injury!

6  Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

7  Before working on the hydraulic system, depressurise the system and switch off the engine!

Pos: 24.12 /BA/Sicherheit/H ydr auli kanl age Z usatz Alterung der H ydr auli kschl auchl eitungen @ 3\mod_1204552944856_78.docx @ 70772 @ @ 1

8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

Pos: 24.13 /BA/Sicherheit/Wartung/Wartung Mäher mit Gasspeicher+ Auswechseln von Arbeitswer kzeug en @ 0\mod_1195647075607_78.docx @ 1442 @ 2 @ 1

3.8 Maintenance

Pos: 24.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary!

3 When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

4 When replacing working tools with cutting edges, use suitable tools and gloves!

5 Oils, greases and filters must be disposed of correctly!

6 Always disconnect the power supply before working on the electrical system!

7 If protective devices and guards are subject to wear, check them regularly and replace them in good time!

8 When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

9 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

16

Pos: 24.15 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteil herstell ung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1

Safety

3.9

Pos: 24.16 /BA/Sicherheit/U nzulässige Betriebsweisen @ 11\mod_1223357699923_78.docx @ 145527 @ 2 @ 1

Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

3.10

Pos: 25 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

17

Safety

Pos: 26 /Ü berschriften/Überschriften 2/K-O/K/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 2 @ 1

3.11 Identification Plate

Pos: 27 /BA/Einl eitung/Kennzeichnung/EasyCut/Kennzeichnung EasyC ut 6210 C V @ 11\mod_1223901606741_78.docx @ 149209 @ @ 1

1

Fig. 1

The machine data are specified on the type plate (1). It is attached to the base frame.

Pos: 28 /BA/Einl eitung/Kennzeichnung/Angaben für Anfr age und Bestellungen_F ahrzeugident-Nr. @ 0\mod_1195565119708_78.docx @ 515 @ 2 @ 1

3.12 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, vehicle ID number and the year of manufacture : To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof.

Pos: 31 /Ü berschriften/Überschriften 3/A-E/A/Ansprechpartner KR ONE-N ORTHAM ERIC A @ 10\mod_1221053854903_78.docx @ 131870 @ 3 @ 1

3.12.1

Pos: 32 /BA/Adressen/Adresse KR ONE North America @ 417\mod_1453355357015_78.docx @ 2921495 @ @ 1

Contact for KRONE NORTHAMERICA

Mailing address

Krone North America, Inc.

P.O. Box 18880

Memphis, TN 38181-0880

USA

Phone

Fax

E-mail

Internet

Pos: 33 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Physical address

Krone North America, Inc.

3363 Miac Cove

Memphis, TN 38118

USA

+1 901 842-6011

+1 901 842-6016 [email protected] www.krone-northamerica.com

18

Pos: 34 /BA/Sicher heit/EasyC ut/Sicher hei t Ei nführung EasyC ut @ 3\mod_1204553763950_78.docx @ 70812 @ 2 @ 1

Safety

3.13 Introduction

The disc mower is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

Pos: 35 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/Warnung - Beschädigte oder unlesbare Warnbildzeichen @ 120\mod_1343305789479_78.docx @ 1099853 @ @ 1

WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

Pos: 36 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

19

Safety

Pos: 37 /Ü berschriften/Überschriften 2/K-O/L/Lage der Sicherheitsaufkleber an der Maschi ne @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1

3.14 Position of the Adhesive Safety Stickers on the Machine

1.1

1.2

2 12

7

4

5 5 4

12

8 9 10 13

5

3 11

4

3 11

7

7

4 5

8

7

RH+LH

6

4

4

RH+LH

5

3 4 11

8 9

3 4 11

6

RH+LH

EC 074 4

Fig. 2

1)

RH = right-hand side of the machine / LH= left-hand side of the machine

1)

CAUTION CAUTION

Max. PTO speed

1000 RPM

27 004 599 0

Order No. 27 004 599 0(1x) on the green gearbox

Max. PTO speed

540 RPM

27 004 600 0 on the beige gearbox

Order No. 27 004 600 0 (1x)

20

Safety

2) 3)

CAUTION

To a v oid s e rious injury or de a th

- Read and unders tand operator´s m anual before operating equipm ent.

- Lower implement, stop tractor engine and remove key before leav ing operator´s platform .

- Keep all s hields and guards in place.

- Keep hands feet and c lothing away from m ov ing parts .

- Keep riders off the m ac hine.

- Make certain every one is clear of the machine before starting trac tor engine and s tarting.

- Do not allow unqualified operator to run equipm ent.

- Do not operate equipm ent in trans port pos ition.

- Never lubricatem, adjust, unclog or service the equipment with trac tor engine is running.

- Wait for all movement to stop before opening shield or servicing m ac hine.

- Nev er work underneath equipm ent without s ec urely s upporting.

27 002 054 0

Order No. 27 002 054 0 (1x)

4)

DANGER

Blade can cause serious injury or de a th.

- Stay c lear of m ac hine while in operation.

- Keep dis c harge c hute and s hields in plac e.

Order No. 27 002 056 0 (6x)

5)

Warning

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

27 002 057 0

Order No. 27 002 057 0 (8x)

6)

Order No. 27 002 060 0 (5x)

7)

CAUTION

Order No. 27 002 058 0 (4x)

8)

Order No. 27 002 059 0 (4x)

9)

27 002 059 0

Order No. 949 228 0 (4x) Order No. 949 229 0 (4x)

21

Safety

1.1

1.2

2 12

7

4 5 5 4

12

Fig. 3

10)

8 9 10 13

5

3 11

4

3 11

7

7

4 5

8

5

3 4 11

8 9

11)

3 4 11

7

RH+LH

6

4

4

RH+LH

6

RH+LH

EC 074 4

Order No. 27 002 062 0 (1x) Order No. 27 002 055 0 (6x)

22

Safety

12) 13)

CAUTION

The operating pressure of the hydraulic system must not exceed

200 ba r.

To avoid serious injury or death

Always use the safety chain when driving with an attached machine.

Read instructions regarding safety chain!

27 013 746 0

Order No. 27 013 746 0 (1x)

27 004 598 0

Order No. 27 004 598 0 (1x)

Pos: 40 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Hi nweis - N achbestellung/ Anbringung Aufkleber @ 357\mod_1438760742670_78.docx @ 2656419 @ 33 @ 1

3.14.1 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

3.14.2

Pos: 41 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

23

Technical data

Pos: 42 /BA/Einl eitung/T echnische D aten/Technische Daten mit 1. Ü berschrift @ 296\mod_1412681255605_78.docx @ 2328725 @ 1 @ 1

4 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

Type

Working width

Transport width

Number of mowing units

Number of mowing discs

Number of mower drums

Conditioner system

[mm]

[mm]

Speed of the conditioner

Width of conditioner system

Acreage

[rpm]

[rpm]

[ha/h]

Power consumption

PTO speed

Required supply connections on the tractor

Hydraulics

Compressed air

[kW/HP]

[rpm]

Service weight

Minimum empty weight of the tractor

Maximum permissible speed

Pos: 44 /Ü berschriften/Überschriften 2/U-Z/U/U mgebungstemper atur @ 349\mod_1436336033553_78.docx @ 2624936 @ 2 @ 1

*) DW= Double-action control unit

[kg]

[kg]

[km/h]

Easy Cut 6210 CV

6200

2990

2 x 3.1 m

10

4

V-shaped prong

600/900

2 x 2500

7 - 8

112 / 150

1000

3 x double-action*

Two-line compressed air system approx. 4900

4000

40

4.1 Ambient Temperature

Pos: 45 /BA/Einl eitung/T echnische D atenTechnische D aten: U mgebungstemper aturbereich @ 415\mod_1452855919473_78.docx @ 2914948 @ @ 1

Ambient temperature

Temperature range for machine operation

Pos: 46 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

-5 to +45°C

24

Pos: 47.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1

Commissioning

5

Pos: 47.2 /Überschriften/Überschriften 2/A-E/EErstmontag e @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1

Commissioning

5.1 First installation

Pos: 47.3 /BA/Ersti nbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.docx @ 58190 @ @ 1

Pos: 47.4 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

The document "Assembly Instructions" describes how to install the device for the first time.

5.2 Special Safety Instructions

Pos: 47.5 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung- Einstell arbeiten Maschi nen @ 297\mod_1412757509120_78.doc x @ 2333197 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving.

Thus there is a risk of serious injuries or death.

Pos: 47.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Gefahr - Fehler hafter Zusammenbau @ 1\mod_1202224212591_78.docx @ 58171 @ @ 1

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

Pos: 47.7 /BA/Sicher heit/7. Gefahrenhi nweise alt/Gefahr - Fehlende Schutztücher Ersti nbetri ebnahme @ 3\mod_1204628072251_78.docx @ 71025 @ @ 1

Pos: 47.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Missing guard cloths

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

25

Commissioning

Pos: 47.9 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

5.3 Mounting onto the Tractor

Pos: 47.10 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Unbeabsichtigtes Abkuppeln angehängte @ 10\mod_1221811842601_78.docx @ 137877 @ @ 1

Pos: 47.11 /Ü berschriften/Ü berschriften 3/K-O/KKuppelpunkte @ 9\mod_1220531326398_78.docx @ 126608 @ 3 @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• In order to prevent swivelling of the machine during transport or work, the lower suspension arms on the tractor must be secured by limiting chains or bars. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

High forces develop in the lower suspension arm bolts (3) especially in the headland position.

For this reason, the catch hooks must be in a flawless condition. Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

5.3.1 Clutching points

Pos: 47.12 /BA/Erstinbetriebnahme/EasyC ut/Di e U nterlenkerzapfen sind i n Kat.II ausgeführt. @ 45\mod_1277712388953_78.docx @ 421738 @ @ 1

The steerable pinions are designed according to cat. II.

Pos: 47.13 /BA/Inbetri ebnahme/EasyCut/Anbau an den Tr aktor EC 3210/40013 @ 11 \mod_1222419028218_78.docx @ 141628 @ @ 1

4 1

Pos: 47.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

3

EC-2-033

Figure 4

• Connect the machine with the steerable pinions (1) to the tractor.

• Place the machine onto the parking supports.

26

Pos: 47.15 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

5.4

Pos: 47.16 /Ü berschriften/Ü berschriften 3/K-O/LLängenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1

PTO shaft

5.4.1 Length adjustment

Pos: 47.17 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Längenanpassung Bil d EC2800/3200 @ 10 \mod_1221814571820_78.docx @ 138104 @ @ 1

Commissioning

EC-0-026

Figure 5

Pos: 47.18 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e allgemei ner Text EC 2800/3200 @ 10\mod_1221815490726_78.docx @ 138170 @ @ 1 The ends of the PTO shaft which has been provided are equipped with a longer and a shorter guard over the joints. The joint with the longer guard must be pushed onto the gear input shaft towards the machine.

Pos: 47.19 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer keLängenanpassung_ohne Pfahlsicher ung @ 375\mod_1442557605805_78.docx @ 2723227 @ @ 1

The machine is connected to three-point linkage of tractor.

The length of the universal shaft (1) must be adapted.

• Disassemble universal shaft.

• Install one half on tractor side (1) and the other one on machine side (2).

• Check overlap of section tubes and guard tubes.

• Shorten section tubes and guard tubes so that the universal shaft can move freely in the shortest operating position.

• For further procedure, please refer to the operating instructions of universal shaft manufacturer.

Pos: 47.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

27

Commissioning

Pos: 47.21 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle monti eren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

5.5 Install the PTO shaft

Pos: 47.22 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e maschinenseitig Bild EC 3210/4013 @ 11\mod_1222420110843_78.docx @ 141655 @ @ 1

1

4

3

2

EC-054-1

Figure 6

Pos: 47.23 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e maschinenseitig T ext EC 2800/3200 @ 10 \mod_1221815274211_78.docx @ 138148 @ @ 1

• Slide the PTO shaft (3) onto the gear input shaft (1) of the swivel gear.

• The safety mechanism must engage.

• Secure the PTO shaft guard against turning with pipe clamp (2).

• Set the PTO shaft down on the PTO shaft support (4).

Make sure the PTO shaft lock has engaged. Never use the safety chains to hold the PTO shaft in place.

Pos: 47.24 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

Pos: 47.25 /BA/Erstinbetriebnahme/Gelenkwelle/Tr aktor wechsel Gel enkwellenl änge beachten @ 6\mod_1214996938591_78.docx @ 97742 @ @ 1

Pos: 47.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

28

Pos: 47.27 /Ü berschriften/Ü berschriften 2/F-J/HHöhe der Tr aktorunterlenker @ 35\mod_1257862892625_78.docx @ 332062 @ 2 @ 1

5.6 Height of tractor lower suspension arms

Pos: 47.28 /BA/Erstinbetriebnahme/EasyC ut/H öhe der Traktorunterlenker EC 6210 C V @ 12\mod_1223962890069_78.docx @ 149435 @ @ 1

Commissioning

Pos: 48 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 7:

Perform default setting on a level surface.

Adjust the height of the lower suspension arms in such a way that the frame of the machine is in parallel to the ground.

Dimension A = 950 mm

29

Start-up

Pos: 49.1 /Überschriften/Überschriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1

6 Start-up

Pos: 49.2 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/An-/ Abbau/Gefahr - An- / Abbau und Bedi enung gezogener M aschine @ 12\mod_1223973566553_78.docx @ 149699 @ @ 1

Pos: 49.3.1 /Überschriften/Überschriften 2/F-J/FF eststell bremse @ 6\mod_1214898864996_78.docx @ 96776 @ 2 @ 1

Danger! - Attaching / removing and operating the machine

Effect: Danger to life or serious injuries.

• No persons may remain between the tractor and the machine.

• Nobody should be in the swivel / working range of the machine!

• Only perform jobs under or on the machine when it is raised if it is securely supported.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switch off the engine, remove the ignition key, and secure the machine from rolling away.

6.1 Parking Brake

Pos: 49.3.2 /BA/Inbetriebnahme/Feststellbr emse/Feststellbr emse allgemein @ 12\mod_1224069725743_78.docx @ 150191 @ @ 1 The parking brake is used to secure the machine from rolling away accidentally, especially when the machine is disconnected from the tractor.

Pos: 49.3.3 /BA/Inbetriebnahme/Feststellbr emse/Feststellbr emse Bil d EC 6210 CV @ 12\mod_1223973991303_78.docx @ 149744 @ @ 1

Fig. 8

Pos: 49.3.4 /BA/Inbetriebnahme/Feststellbr emse/Feststellbr emse Anbringungsort EC 6210 C V @ 12 \mod_1224068730665_78.docx @ 150082 @ @ 1

The crank (1) for the parking brake is located on the left-hand side of the machine above the transport wheel.

Pos: 49.3.5 /BA/Inbetriebnahme/Feststellbr emse/Feststellbr emse nach Anbau lösen EC 6210 CV @ 12 \mod_1224068937633_78.docx @ 150103 @ @ 1

After the machine is attached to the tractor, release the parking brake.

Pos: 49.3.6 /BA/Inbetriebnahme/Feststellbr emse/Feststellbr emse lösen/anzi ehen @ 12\mod_1224069225540_78.docx @ 150124 @ @ 1

Pos: 49.4 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

To apply the parking brake:

• Turn the crank clockwise until the resistance grows noticeably greater.

Releasing the parking brake:

• Turn the crank anti-clockwise until the brake cable is slightly slack.

30

Pos: 49.5 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

Start-up

6.2 Mounting onto the Tractor

Pos: 49.6 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook. unwanted opening after the machine has been connected to the tractor.

Pos: 49.7 /BA/Inbetriebnahme/EasyC ut/Anbau an den Traktor EC 3210/40013 @ 11\mod_1222419028218_78.docx @ 141628 @ @ 1

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against

4 1

Pos: 49.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

3

EC-2-033

Figure 9

• Connect the machine with the steerable pinions (1) to the tractor.

• Place the machine onto the parking supports.

31

Start-up

Pos: 49.9 /Überschriften/Überschriften 2/F-J/HH ydrauli k @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

6.3

Pos: 49.10 /Ü berschriften/Ü berschriften 3/P-T/SSpezi elle Sicher heitshi nweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

Hydraulics

6.3.1 Special Safety Instructions

Pos: 49.11 /BA/Sicherheit/H ydr auli k/Warnung - Anschluss der H ydrauli klei tungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 49.12 /Ü berschriften/Ü berschriften 3/F-J/HH ydr auli kl eitungen anschließ en @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

6.3.2 Connecting the hydraulic lines

Pos: 49.13 /BA/Sicherheit/H ydr auli k/WARNUNG - Vertauschen der H ydrauli kkl eitungen, wenn EW @ 9\mod_1220871857985_78.docx @ 128182 @ @ 1

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Pos: 49.14 /BA/Sicherheit/H ydr auli k/Achtung - Verschmutzung der H ydrauli kanlag e @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Pos: 49.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

32

Pos: 49.16 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild EC 6210 C V @ 12\mod_1223963312631_78.docx @ 149481 @ @ 1

Start-up

Fig. 10

Pos: 49.17 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/Hi nweis H ydrauli kaufkl eber beachten @ 175\mod_1371705374532_78.docx @ 1491925 @ @ 1

Note

Pos: 49.18 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Steuergerät 3xD W @ 12\mod_1223963410163_78.docx @ 149503 @ @ 1

Connect the hydraulic lines correctly

• The hydraulic hoses are identified by coloured hose clips.

Three double-action control units are required on the tractor to operate the machine.

Pos: 49.19 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Anschl uss H ydr auli kl eitung EC 6210 C V @ 12 \mod_1223963530491_78.docx @ 149525 @ @ 1

Pos: 49.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Control unit (1) double-action (red 1/blue 1):

• Raise / lower working wheels

Control unit (2) double-action (red 2/blue 2):

• The drawbar swivels from the transport position to the working position and vice versa.

• Raise / lower transport wheels

Control unit (1) double-action (red 3/blue 3):

• Rotate the drawbar from left to right or vice-versa (should only be performed in headland position with mowing units raised).

33

Start-up

Pos: 49.21 /Ü berschriften/Ü berschriften 2/A-E/DDr uckl uftanschlüsse bei Druckl uftbr emse @ 0\mod_1201161304258_78.docx @ 51103 @ 2 @ 1

6.4 Compressed Air Connections for the Compressed Air Brake

Pos: 49.22 /BA/Sicherheit/2. Vorangestellte Warnhinweise/War nung - Versagen der Dr uckl uftbremsanlage @ 273\mod_1403777396384_78.docx @ 2056965 @ @ 1

WARNING!

Danger to life due to failure of the brake system or unexpected movement of the machine.

Pos: 49.23 /BA/Inbetri ebnahme/Dr uckluftbremse/Z weileitungssystem @ 5\mod_1213850550416_78.docx @ 89668 @ @ 1

Pneumatic lines that become detached or worn through pneumatic lines will cause the brake system to fail. Thus there is a risk of serious injuries or death.

• Lay the pneumatic lines so that they do not rub or tension. Furthermore they should not be jammed or touch other parts (e.g. tractor tyres).

The machine may move unintentionally if the order of the pneumatic lines is interchanged when connecting them. Thus there is a risk of serious injuries or death.

• Connect the yellow coupling head first.

• Then connect the red coupling head.

• After having connected the quick couplings, check that they fit perfectly.

The machine features a dual-line compressed-air braking system.

• The coupling heads are connected to the machine for attachment of the reservoir (red) and brake line (yellow) of the tractor.

Pos: 49.24 /BA/Inbetri ebnahme/Dr uckluftbremse/Dr uckluftanschl üsse bei Dr uckl uftbremse @ 0\mod_1199781319294_78.docx @ 34484 @ @ 1

Pos: 49.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

ZX400003

Figure 11

Insert the coloured compressed air hose couplings (1) into the correspondingly coloured couplings on the tractor.

Note

Always connect the yellow coupling head first, then the red one. Detach the couplings in reverse order.

34

Pos: 49.26 /Ü berschriften/Ü berschriften 3/P-T/RR angier en der M aschine ohne Traktor @ 5\mod_1213853540760_78.docx @ 89749 @ 3 @ 1

Start-up

6.4.1 Moving the machine without tractor

Pos: 49.27 /BA/Sicherheit/7. Gefahr enhinweise alt/Gefahr - Löseventil betätig en @ 5\mod_1213853141401_78.docx @ 89707 @ @ 1

Danger! - Accidental start-up of machine and rolling.

Pos: 49.28 /BA/Inbetri ebnahme/Dr uckluftbremse/Bild Löseventil EC 6140 @ 12\mod_1223971189241_78.docx @ 149678 @ @ 1

Effect: Danger to life, injuries or damage to the machine.

• Switch off the engine and remove the ignition key.

• Before actuating the release valve (1), secure the tractor or machine to prevent it from rolling away.

Fig. 12

Pos: 49.29 /BA/Inbetri ebnahme/Dr uckluftbremse/R angi eren der M aschine ohne Tr aktor @ 5\mod_1213850799198_78.docx @ 89688 @ @ 1

• The release valve (1) for moving the machine when the compressed-air system is disconnected is situated directly on the brake valve.

Pos: 49.30 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

35

Start-up

Pos: 49.31 /Ü berschriften/Ü berschriften 2/A-E/BBel euchtung @ 0\mod_1195658399935_78.docx @ 1881 @ 2 @ 1

6.5 Lighting

Pos: 49.32 /BA/Sicherheit/F ahren und Tr ansport/Bel euchtung/Bel euchtungsanlage all e M aschinen @ 7\mod_1215519058839_78.docx @ 103206 @ @ 1

Danger! - Lighting system

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before transporting on public roads, always connect the lighting system and perform a function check.

• Keep the lighting system clean. Soiled lights and spotlights impair road safety.

Pos: 49.33 /Ü berschriften/Ü berschriften 2/A-E/BBel euchtung anschließ en @ 33\mod_1254385308979_78.docx @ 319105 @ 2 @ 1

• Replace defective light bulbs or broken spotlights.

• When transporting on public highways, the machine must be in the transport position.

6.6 Lighting connection

Pos: 49.34 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T1 EC 6210 C V @ 12\mod_1223969687647_78.docx @ 149567 @ @ 1 To comply with the Road Traffic Licensing Regulations, the machine is equipped as follows by default:

• Front and rear with warning panels (5)

• Front on the warning panels with white side lamps (3)

• Rear with 3-chamber rear lamps (4) (direction indicator: reversing light and brake light)

Pos: 49.35 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Beleuchtung T 2 Bild EC 6210 C V @ 12 \mod_1223968682710_78.docx @ 149545 @ @ 1

1

2

4

3

5

5

5

EC-0-050-0

Fig. 13

Pos: 49.36 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T3 EC 2800/3200 3210/4013/7540/9140 @ 11\mod_1222421634749_78.docx @ 141790 @ @ 1

The lighting system is connected via the 7-pin connection cable (2).

To do this:

• Insert the 7-pin connection cable plug (2) into the appropriate socket (1) of the machine.

• Insert the 7-pin connection cable plug (2) into the appropriate socket of the tractor.

• Position the cable so that it will not come in contact with the wheels.

Pos: 49.37 /BA/Inbetri ebnahme/Schwader /Hinweis Sauber keit der Stecker und Steckdosen @ 2\mod_1202399563131_78.docx @ 59273 @ @ 1

Pos: 49.38 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

36

Pos: 49.39 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

6.7

Pos: 49.40 /BA/Sicherheit/Gel enkwell e/Gefahr - Sich drehende Gel enkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

PTO shaft

Start-up

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 49.41 /BA/Sicherheit/Gel enkwell e/Gefahr - F alsche Z apfwellendr ehzahl 1000 U/mi n @ 10\mod_1221819449336_78.docx @ 138326 @ @ 1

Danger! - Incorrect PTO speed

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 1000 rpm.

• Before switching on the PTO, make sure that you have selected the correct PTO speed.

Pos: 49.42 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Pos: 49.43 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

37

Start-up

Pos: 49.44 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle monti eren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

6.8 Install the PTO shaft

Pos: 49.45 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e tr aktorseitig Bild EC 2800/3200 @ 10\mod_1221817267351_78.docx @ 138215 @ @ 1

Figure 14

Pos: 49.46 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Anbau Gelenkwelle gezogene/angehängte EasyC uts @ 9\mod_1220874876438_78.docx @ 128292 @ @ 1

Pos: 49.47 /Ü berschriften/Ü berschriften 2/U-Z/Z Z wischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1

• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

• Secure the PTO shaft guard against turning with the retaining chain (2).

6.9 Intermediate PTO shaft

Pos: 49.48 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle Bild EC 6210 C V @ 12\mod_1223970368163_78.docx @ 149591 @ @ 1

EC-208-0

Fig. 15

Pos: 49.49 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle T ext EC 6210 C V @ 12 \mod_1223970396835_78.docx @ 149611 @ @ 1 The intermediate PTO shafts, together with the free-wheels (1), are mounted towards the transfer gearbox. The friction clutches (2) of the intermediate PTO shafts are connected to the input gearboxes.

Pos: 49.50 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 49.51 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

38

Pos: 49.52.1 /Ü berschriften/Ü berschriften 2/P-T/SSicher ungskette ver wenden @ 6\mod_1214542336632_78.docx @ 94799 @ 2 @ 1

Start-up

6.10 Using the safety chain

Pos: 49.52.2 /BA/Inbetri ebnahme/Sicherungskette U SA/WARNUN G - F alsch dimensionierte Sicher ungskette ver wendet mit Variante @ 180\mod_1376576652355_78.docx @ 1547873 @ @ 1

WARNING!

When using a wrongly dimensioned safety chain, the safety chain may tear if the machine loosens unintentionally. This can result in serious accidents.

• Always use a safety chain with a minimum tensile strength of 89 kN (20.000 lbf).

Pos: 49.52.3 /BA/Inbetri ebnahme/Sicherungskette U SA/Hinweis Sicherungskette Länder abhängig @ 6\mod_1214999654856_78.docx @ 97933 @ @ 1

Note

Using the safety chain

Attachment of the safety chain is not stipulated in all countries.

Pos: 49.52.4 /BA/Inbetri ebnahme/Sicherungskette U SA/Sicher heitskette ver wenden M ähwer ke @ 180\mod_1376544470339_78.docx @ 1546806 @ @ 1

The safety chain serves as an additional safety precaution for trailed devices, should they come loose from the swinging drawbar during transport. Attach the safety chain with the respective mounting parts to the swinging drawbar holder of the tractor or to another specified coupling point. The safety chain must have enough play so that driving around curves with maximum steering angle and simultaneous driving a slope up or down is possible.

Pos: 49.52.5 /BA/Bei packs/Sonstige/Sicherungskette 89kN /Anbau Sicherheitskette Scheibenmäher @ 150\mod_1362054560749_78.docx @ 1343693 @ @ 1

ZBBP0898

Fig. 16

• Install the safety chain (1) with the shackle (2) on the disc mower

Pos: 49.52.6 /Beipacks/Sonstige Beipacks_maschi nenuebergreifend/Sicherungskette 89kN Sicher ungskette am Tr aktor montieren M äher,Schwader,Wender Bild @ 430\mod_1455546854707_78.docx @ 2969383 @ @ 1

I

II

Fig. 17

Pos: 49.52.7 /Beipacks/Sonstige Beipacks_maschi nenuebergreifend/Sicherungskette 89kN Sicher ungskette am Tr aktor montieren T ext @ 449\mod_1461735446904_78.docx @ 3054077 @ @ 1

• Install safety chain (1) on an eligible position (for example: I or II) on the tractor.

Pos: 49.53 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

ZBBP0899_2

39

Start-up

Pos: 49.54 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

6.11 Swivelling parking support into transport position

Pos: 49.55 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 3210/4013 @ 11\mod_1222425238499_78.docx @ 142059 @ @ 1

1

2

3

Figure 18

Pos: 49.56 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze i n Tr ansportstellung schwenken @ 12\mod_1223983226897_78.docx @ 149837 @ @ 1

After the machine is attached, swivel the parking support into transport position.

• Use the three-point hydraulic system to raise the parking support somewhat.

• Swivel the parking support (2) into transport position and lock it in place with the bolt (1).

Pos: 50 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

40

Pos: 51.1 /Überschriften/Überschriften 1/F-J/F ahr en und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

Driving and Transport

7 Driving and Transport

Pos: 51.2 /BA/Sicher heit/Fahren und Transport/Warnung - Transport / Str aßenfahrt @ 295\mod_1412076613597_78.docx @ 2318257 @ @ 1

WARNING! - Transport travel on roads

Accidents may occur when the following points are not observed during transport travel on roads. Thus there is a risk of serious injuries or death.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

• When being transported on public roads, the mower must be lifted.

• In the transport position of the mower, always observe the larger height of the vehicle.

• Riding on the mower is not permitted.

Pos: 51.3 /BA/Sicher heit/Fahren und Transport/Absperrhahn/War nung -Transport / Straß enfahrt Absperr hähne schli eßen @ 313\mod_1421221173942_78.docx @ 2417858 @ @ 1

WARNING! - Transport / road travel

Risk of accident due to non-locked stop cocks.

Machine components can be activated unintentionally when the stop cocks are not locked during transport travel. This may result in serious accidents.

• To prevent functions from being triggered accidentally, always close the hydraulic stop cocks in the transport position.

Pos: 51.4 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

41

Driving and Transport

Pos: 51.5 /Überschriften/Überschriften 2/U-Z/VVon Arbeitsstellung i n Tr ansportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

7.1 Switching from working position to transport position

Pos: 51.6 /BA/Sicher heit/Fahren und Transport/U mschwenken des M ähwer ks in Tr ansports tell ung EC 6210 CV @ 12\mod_1223974961069_78.docx @ 149789 @ @ 1

Danger! - Swinging the mowing unit up into transport position

Effect: Danger to life or serious injuries.

• The mowing unit and tractor must be positioned on a horizontal surface.

• Before swivelling the mowing unit into transport position, turn off the PTO (caution: The cutting discs continue to run after the drive is turned off).

• The mowing unit may be lifted only once it has come to a complete standstill.

• Release the parking brake on the tractor and on the machine.

• The shut-off valve for the swivel drawbar must only be opened when switching from transport to working position and vice versa.

• Riding on the mowing unit is not permitted.

Pos: 51.7 /BA/F ahren und Tr ansport/Eas yCut/M ax F ahrgeschwi ndigkeit 40km/h Hi nweis @ 12\mod_1224079153071_78.docx @ 150562 @ @ 1

Note - Observe max. travelling speed!

When driving on public roads, the maximum permissible speed of 40 km/h must not be exceeded.

Pos: 51.8 /BA/F ahren und Tr ansport/EasyCut/F ahr en/Transport Text EC 6210 C V @ 12\mod_1223975720116_78.docx @ 149811 @ @ 1

During transport / road travel the disc mower must be raised.

To do this:

• Switch off PTO drive

• Swivel the parking support into transport position and lock it into position with the bolt (see chapter on start-up entitled "Swivelling the parking support into transport position").

• Open the shut-off valve for the drawbar.

• Raise the mowing unit completely with control unit 1 (red 1 / blue 1).

• Use control unit 3 (red 3 / blue 3) to swing the swivel drawbar to the left so that the mowing unit is running on the right next to the tractor.

• Use control unit 2 (red 2 / blue 2) to swivel the transport wheels (both) completely down vertically.

• Raise the working wheels with control unit 1 (red 1 / blue 1).

• Activate control unit 2 (red 2 / blue 2) so that the machine rotates from working position to transport position until the ratchet mechanism for the drawbar engages. The foot brake must not be activated during this operation. (If the ground is soft, it may be necessary to move slowly back during the swivelling operation).

• Close the shut-off valve for the working wheels!

• Close the shut-off valve for the drawbar.

Pos: 52 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

42

Pos: 53.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

Operation

8

Pos: 53.2 /Überschriften/Überschriften 2/U-Z/VVon Transport i n Arbeitsstell ung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1

Operation

8.1 From transport into working position

Pos: 53.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/An-/ Abbau/Gefahr - An- / Abbau und Bedi enung gezogener M aschine @ 12\mod_1223973566553_78.docx @ 149699 @ @ 1

Danger! - Attaching / removing and operating the machine

Effect: Danger to life or serious injuries.

• No persons may remain between the tractor and the machine.

• Nobody should be in the swivel / working range of the machine!

• Only perform jobs under or on the machine when it is raised if it is securely supported.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switch off the engine, remove the ignition key, and secure the machine from rolling away.

Pos: 53.4 /BA/Bedi enung /EasyC ut/Gezog ene/Von Transport i n Arbeitsstell ung T ext EC 6210 CV @ 12 \mod_1224049510743_78.docx @ 149953 @ @ 1

To do this:

• Open the shut-off valve for the drawbar.

• Open the shut-off valve for the working wheels.

• Activate control unit 2 (red 2 / blue 2) so that the machine rotates from transport position to working position. (The foot brake must not be activated during this operation.)

• When the machine has swivelled out completely, activate control unit 1 (red 1 / blue 1) and raise the machine completely with the working wheels.

• Activate control unit 2 (red 2 / blue 2) until both transport wheels are completely raised.

• Close the shut-off valve for the drawbar.

Pos: 53.5 /BA/Bedi enung /EasyC ut/Mähen/M ähen eines Schlag es @ 12\mod_1224050513586_78.docx @ 149975 @ @ 1 Control unit 3 (red 3 / blue 3) is required for mowing a section "from one side". The swivel drawbar can be swivelled from left to right or vice versa in the headland position (mowing unit up).

Pos: 53.6 /BA/Bedi enung /EasyC ut/Gezog ene/Erstmaliges M ähen Drossel ei nstellen @ 12\mod_1224051023993_78.docx @ 149996 @ @ 1 When mowing for the first time with the disc mower, make certain that the adjustable throttle on the cylinder for swivelling is appropriately adjusted to the hydraulic volume rate of the tractor and the travelling speed in the headland position.

The throttle should be adjusted so that the swivelling operation is not completed until just before the new mowing section is reached. This is the only way to ensure a straight approach to the next mowing section.

Pos: 53.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

43

Operation

Pos: 53.8 /Überschriften/Überschriften 2/U-Z/VVor dem M äheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1

8.2 Before mowing

Pos: 53.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Arbeitseinsatz / M ähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1

DANGER! - Using the machine for work

Effect: Danger to life, injuries or damage to the machine.

• The glide skids must rest on the ground before start-up and during work

• Maintain an adequate safety distance from the cutting tools during operation

• There is danger of foreign objects being forcibly ejected even when the machine is operated properly. Persons must therefore be directed out of the danger zone of the machine.

• Special care should be taken when working near roads and buildings)

Pos: 53.10 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - U ner wartete Bewegung der Schneidwer kzeuge bzw. des Mähwer kes @ 299\mod_1412937148121_78.docx @ 2341087 @ @ 1

WARNING!

Foreign bodies may be hurled up during the operation.

Thus there is a risk for persons staying in the danger zone to be seriously hurt or killed.

Therefore the following points must be observed before the machine is used:

• The mower must be in working position.

• Move protective equipment into protective position and make sure that it is not damaged.

• Replace damaged protective equipment immediately.

• Instruct persons to leave the danger zone.

• Special care should be taken when working near roads and buildings.

• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and cutting discs or mower drums are not damaged, worn or missing; replace them, if necessary!

Pos: 53.11 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Vor dem Mähei nsatz / Vor Inbetriebnahme und währ end der Ar beit @ 11\mod_1222346509270_78.docx @ 140785 @ @ 1

Danger! - Before mowing / Before start-up and while working

Effect: Danger to life or serious injuries.

• The mowing unit is not suitable for mowing embankments!

• Maintain an adequate safety distance from the cutting tools during operation.

• The support skids must rest on the ground before start-up and during work!

• Do not enter the area between the tractor and the mowing unit while it is swivelled from transport into working position and vice versa.

• Stones and other objects may be hurled up, even when the mowing unit is used correctly.

For this reason, no one is permitted in the danger zone. Special care should be taken when working near roads and buildings.

Pos: 53.12 /BA/Bedienung /EasyC ut/Gezogene/M aschine ist für Vor wärtsfahrt konzi piert. @ 10\mod_1222262401875_78.docx @ 139354 @ @ 1

Warning! - Do not drive in reverse when using the machine for work.

Effect: Damage to the machine.

The machine is designed to travel forwards. Never reverse while the machine is in operation and in working position. Lift the machine first.

Pos: 53.13 /BA/Bedienung /EasyC ut/Gezogene/Ölstände und R eifendruck überprüfen @ 12 \mod_1224051292040_78.docx @ 150017 @ @ 1

Pos: 53.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Check the oil levels in the gearboxes and cutter bar each time before using. Check the tyre pressures.

44

Pos: 53.15 /Ü berschriften/Ü berschriften 3/P-T/SSchutzeinrichtung her unter kl appen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1

Operation

8.2.1 Folding down the Safety Device

Pos: 53.16 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - F ortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 53.17 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Bil d EC 6210 CV @ 12\mod_1224052154211_78.docx @ 150060 @ @ 1

EC-072-0

Fig. 19

Pos: 53.18 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Text EC 2800/3200 @ 10\mod_1222153147826_78.docx @ 138945 @ @ 1

Fold down the protective devices (1) (guard cloths) on the left and right side before operation.

Pos: 53.19 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

8.3 Swivelling parking support into transport position

Pos: 53.20 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 3210/4013 @ 11\mod_1222425238499_78.docx @ 142059 @ @ 1

1

2

3

Figure 20

Pos: 53.21 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze hochschwenken 1 @ 11 \mod_1222425452999_78.docx @ 142081 @ @ 1 Lift the parking support (2) into the working position of the disc mower and lock it in place with the bolt (1).

Pos: 53.22 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze hochschwenken Zusatz mit F ederstecker sichern @ 12\mod_1223984028210_78.docx @ 149858 @ @ 1

• Secure bolt (1) with spring cotter pin (3).

Pos: 53.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

45

Operation

Pos: 53.24 /Ü berschriften/Ü berschriften 2/A-E/AAbbau der Maschi ne @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

8.4 Detaching the machine

Pos: 53.25 /BA/Sicherheit/EasyCut/Gefahr - M aschine abstell en_mit H ydr auli kschl auch @ 477\mod_1473664708698_78.docx @ 3219499 @ @ 1

Pos: 53.26.1 /Ü berschriften/Ü berschriften 2/F-J/FFeststellbr emse @ 6\mod_1214898864996_78.docx @ 96776 @ 2 @ 1

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Park the machine on a solid and even surface.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

• Secure the tractor against rolling.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised! Move the appropriate control valves into the flow position.

8.5 Parking Brake

Pos: 53.26.2 /BA/Inbetri ebnahme/F eststell bremse/Warnung - Feststellbr emse anzi ehen @ 273\mod_1403774266136_78.docx @ 2056887 @ @ 1

WARNING!

Unexpected movement of the machine!

The machine may move unintentionally if the parking brake is not activated when parking the machine. Thus there is a risk of serious injuries or death.

• Always apply the parking brake when the tractor is left or the machine is switched off.

Pos: 53.26.3 /BA/Inbetri ebnahme/F eststell bremse/F eststellbremse allgemein @ 12\mod_1224069725743_78.docx @ 150191 @ @ 1 The parking brake is used to secure the machine from rolling away accidentally, especially when the machine is disconnected from the tractor.

Pos: 53.26.4 /BA/Inbetri ebnahme/F eststell bremse/F eststellbremse Bild EC 6210 C V @ 12 \mod_1223973991303_78.docx @ 149744 @ @ 1

Fig. 21

Pos: 53.26.5 /BA/Inbetri ebnahme/F eststell bremse/F eststellbremse Anbring ungsort EC 6210 C V @ 12\mod_1224068730665_78.docx @ 150082 @ @ 1

The crank (1) for the parking brake is located on the left-hand side of the machine above the transport wheel.

Pos: 53.26.6 /BA/Inbetri ebnahme/F eststell bremse/F eststellbremse vor dem Abbau anziehen EC 6210 C V @ 12\mod_1224069476618_78.docx @ 150169 @ @ 1

Before removing the machine, set the parking brake on the tractor.

Pos: 53.26.7 /BA/Inbetri ebnahme/F eststell bremse/F eststellbremse l ösen/anzi ehen @ 12\mod_1224069225540_78.docx @ 150124 @ @ 1

Pos: 53.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

To apply the parking brake:

• Turn the crank clockwise until the resistance grows noticeably greater.

Releasing the parking brake:

• Turn the crank anti-clockwise until the brake cable is slightly slack.

46

Pos: 53.28 /BA/Bedienung /EasyC ut/Gel enkwell e/Gel enkwelle / H ydrauli kschlauch abkuppel n Bild EC 6210 C V @ 12\mod_1224073370477_78.docx @ 150257 @ @ 1

Operation

6

5

3 1

2

4

Fig. 22

Pos: 53.29 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunnterschwenken T ext EC 2800/3200/3210/4013/6210 @ 11\mod_1222666207476_78.docx @ 142107 @ @ 1

• Swivel the parking support (2) down and lock it in place with the bolt (1). Secure bolt with spring cotter pin.

• Via the tractor hydraulics, lower the machine to the ground.

• Remove the PTO shaft guard retaining chains. Remove the PTO shaft from the PTO and place it onto the PTO shaft support (3).

• Uncouple the lower suspension arm. Pull out the electrical connection cable between tractor and machine from the plug on the tractor.

Pos: 53.30 /BA/Bedienung /EasyC ut/Gel enkwell e/H ydrauli kschlauch abkuppeln Text EC 6210 CV @ 12\mod_1224073518868_78.docx @ 150279 @ @ 1

• Close the shut-off valve (4).

• Depressurise the hydraulic system. Move the control valves on the tractor into the float position.

• Disconnect the hydraulic hoses (5).

• First disconnect the compressed air hose with the red coupling connection, then disconnect the compressed air hose with the yellow coupling connection.

• Pull out the electrical connection cable between tractor and machine from the plug on the tractor.

• Place the connection cable, hydraulic and compressed air hoses in the support on the machine.

• Disconnect the lower suspension arm.

Pos: 54 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

47

Settings

Pos: 55.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

9 Settings

Pos: 55.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Ei nstellarbeiten angebaute Maschi nen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1

DANGER! - Unexpected movement of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switch off engine.

• Remove the ignition key and carry it with you.

• Secure the tractor against rolling away.

Pos: 55.3 /BA/Inbetriebnahme/Feststellbr emse/War nung - F eststell bremse anzi ehen @ 273\mod_1403774266136_78.docx @ 2056887 @ @ 1

WARNING!

Pos: 55.4 /Überschriften/Überschriften 2/A-E/EEinstell en der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1

Unexpected movement of the machine!

The machine may move unintentionally if the parking brake is not activated when parking the machine. Thus there is a risk of serious injuries or death.

• Always apply the parking brake when the tractor is left or the machine is switched off.

9.1 Adjusting the cutting height

Pos: 55.5 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe Bild EC 6210 @ 12\mod_1224076785211_78.docx @ 150343 @ @ 1

Fig. 23

Pos: 55.6 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe größ er_g eringer T ext EC 6210 CV @ 12\mod_1224076748102_78.docx @ 150321 @ @ 1

The cutting height can be adjusted to different soil conditions.

The cutting height adjustment for each cutter bar is set by turning the crank (1).

For larger modifications of the cutting height, the setting of the forward guards must be checked.

Pos: 55.7 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Ver weis auf Hochschnittkufen @ 12\mod_1224076921915_78.docx @ 150367 @ @ 1

To mow higher than the highest adjustment level allowed by the spindle, mount the adjusting skids (see chapter in Special Equipment entitled "Adjustable Skids").

Pos: 55.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

48

Pos: 55.9 /Überschriften/Überschriften 2/A-E/EEinstell ung der Schutze @ 3\mod_1204709091570_78.docx @ 71854 @ 2 @ 1

9.2.1 Lateral guards

Settings

9.2 Adjusting the Guards

Pos: 55.10 /BA/Sicherheit/ 7. Gefahr enhinweise alt/M ähwer ke/Gefahr - F ortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 55.11 /BA/Ei nstellungen/M ähwer ke/Seitliche Schutze @ 3\mod_1204709512195_78.docx @ 71892 @ 3 @ 1

Pos: 55.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-027

Fig. 24

Lateral guards can be vertically adjusted. For this purpose, unscrew the screws (1) and (2).

Adjust the mounting bar (3) vertically. Tighten the screws.

49

Settings

Pos: 55.13 /BA/Ei nstellungen/M ähwer ke/Vor der e Schutze @ 11\mod_1223360152282_78.docx @ 145615 @ 3 @ 1

9.2.2 Front guards

1 a

Pos: 55.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-044

AMT4-0-033

Figure. 25

Height adjustment determined by side guards.

Dimension a = 440 mm .

Predefined dimension "a" on the front guard (1) offers optimum protection against ejected objects. (Guard is in parallel to the ground)

A screw driver is used to open the front guards. Use the screwdriver to push in the ratchet mechanism.

50

Pos: 55.15 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung Bodendruck @ 10\mod_1222263655765_78.docx @ 139441 @ 2 @ 1

Settings

9.3 Setting of the Ground Pressure

Pos: 55.16 /BA/Ei nstellungen/M ähwer ke/EasyCut/Bodendruck/Bodendr uck allgemeiner T ext alle EC @ 0\mod_1196667271181_78.docx @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 55.17 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder Bil d EC 6210 @ 12\mod_1224077150508_78.docx @ 150388 @ @ 1

Fig. 26:

Pos: 55.18 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder/Bodendr uck ei nstellen EC 2800/3200/3210/4013 @ 10\mod_1222263837578_78.docx @ 139487 @ @ 1 The ground pressure can be adjusted through threaded spindles (1). To set the ground pressure the machine must be lifted.

Pos: 55.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

51

Settings

Pos: 55.20 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Z etter drehzahl @ 0\mod_1196668564463_78.docx @ 10266 @ 2 @ 1

9.4 Adjusting the Tedder Speed

Pos: 55.21 /BA/Sicherheit/7. Gefahr enhinweise alt/Einstell arbeiten / Einstell ungen/Gefahr - Einstell ung en an der Maschi ne @ 0\mod_1196668628056_78.docx @ 10285 @ @ 1

Danger! - Settings on the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! Remove the ignition key!

Pos: 55.22 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl Easy C ut C V/CR _Bil d_H ase/Schil dkröte @ 367\mod_1441285724762_78.docx @ 2695786 @ @ 1

I 2

II

I

1

II

3

EC-119-3

Figure 27

Pos: 55.23 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl einstell en 600/900 @ 11\mod_1223613453645_78.docx @ 148195 @ @ 1

Two tedder speeds can be set on the speed gearbox. This affects the conditioning effect and the power consumption.

Minimum speed: 600 rpm.

Maximum speed: 900 rpm.

• Unscrew the wing screw (1) from the actuating lever (2).

• Rotate the actuating lever (2) 180°. In doing so, turn the mower drum (3) so that the actuating lever can be rotated completely.

• Secure the actuating lever (2) with the wing screw (1).

Pos: 55.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

52

Pos: 55.25 /Ü berschriften/Ü berschriften 2/A-E/EEinstellen des Aufberei tungsbl echs @ 0\mod_1196670615681_78.docx @ 10399 @ 2 @ 1

9.5 Adjusting the conditioner plate

Pos: 55.26 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches Bild EC 28/32 CV 280/320 C V @ 3\mod_1204713442195_78.docx @ 72144 @ @ 1

Settings

EC-032-0

Fig. 28

Pos: 55.27 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches T ext EasyC ut @ 3\mod_1204713282555_78.docx @ 72125 @ @ 1

The conditioning of the mowed crop can be influenced by adjusting the conditioning plate through the crank (1). The adjustment depends on the desired degree of conditioning of the crop.

+: Degree of conditioning is increased

-: Degree of conditioning is decreased

Always check the tedder for damaged tines before the machine is used:

Straighten any bent tines.

Replace any broken tines.

Pos: 55.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

53

Settings

Pos: 55.29 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadbreite @ 3\mod_1204713615383_78.docx @ 72164 @ 2 @ 1

9.6 Adjusting the Swath Width

Two different forms of spreading are available:

• Swathing

• Wide spreading

Pos: 55.30 /Ü berschriften/Ü berschriften 3/A-E/E/Einstell ung bei Schwadablage @ 3\mod_1204713732476_78.docx @ 72183 @ 3 @ 1

9.6.1 Adjustment for Swathing

Pos: 55.31 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age Bild EC 6210 C V @ 12 \mod_1224077506743_78.docx @ 150408 @ @ 1

EC-0-042

Fig. 29:

Pos: 55.32 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age T ext EC280/320 C V-Q @ 10\mod_1221551972416_78.docx @ 134968 @ @ 1

The swath width is adjusted by the swath flaps (1) on the rear of the machine. The swath flaps are locked in position by means of the ring nuts.

Pos: 55.33 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

54

Pos: 55.34 /Ü berschriften/Ü berschriften 3/A-E/B/Breitablage @ 3\mod_1204713764351_78.docx @ 72202 @ 3 @ 1

9.6.2 Wide spreading

Pos: 55.35 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Breitabl age Bild EC 6210 C V @ 284\mod_1408515087789_78.docx @ 2253061 @ @ 1

Settings

Fig. 30:

Pos: 55.36 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung Breitabl age Text EC 280/320 C V-Q @ 10\mod_1221552107276_78.docx @ 135012 @ @ 1

The tedder flaps (1) are fully open. Mount the deflector plates (2) as shown here. Depending on the operating conditions, the deflector plates (2) may have to be adjusted to provide for equal distribution across the entire area.

Pos: 56 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

55

Maintenance

Pos: 58.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

10

Pos: 58.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

10.1 Special Safety Instructions

Pos: 58.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Reparatur-,Wartungs- und Rei nigungsarbeiten @ 299\mod_1412929917833_78.docx @ 2341058 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving and thus there is a risk of injuries or death.

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

• Perform work on the disc mower only if it is in the working position.

Pos: 58.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Bei unregel mäßiger Kontr olle der Messer kli ngen und H altebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Pos: 58.5 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

56

Pos: 58.6 /Überschriften/Überschriften 3/P-T/PPr obel auf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

Maintenance

10.1.1 Test run

Pos: 58.7 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf M ehrzahl @ 0\mod_1196782825187_78.docx @ 14889 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing units are resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 58.8 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

10.2 Spare Parts

Pos: 58.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/WARNUNG - Ver wendung von nicht zug elassenen Ersatzteilen @ 308\mod_1417011577394_78.docx @ 2392925 @ @ 1

Warning! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

Pos: 58.10 /Ü berschriften/Ü berschriften 2/P-T/SStaufach @ 12\mod_1224078340368_78.docx @ 150474 @ 2 @ 1

10.3

Pos: 58.11 /BA/War tung/Staufach/Staufach Bild EC 6210 C V @ 12\mod_1224078637165_78.docx @ 150541 @ @ 1

Storage compartment

Fig. 31

Pos: 58.12 /BA/War tung/Staufach/Wer kzeug unterbri ngen @ 12\mod_1224078502821_78.docx @ 150499 @ @ 1

Pos: 58.13 /BA/War tung/Staufach/Anbringungsort Spezialschl üssel @ 12\mod_1224078566180_78.docx @ 150520 @ @ 1

The tool included with delivery can be stowed in the storage compartment (1).

The special key (2) for changing the blades with a quick release is located next to the tool box.

Pos: 58.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

57

Maintenance

Pos: 58.15.1 /Ü berschriften/Ü berschriften 2/A-E/AAnzi ehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1

10.4 Tightening torques

Pos: 58.15.2 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindesc hrauben mit R egelgewi nde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

10.4.1 Metric Thread Screws with Control Thread

Pos: 58.15.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t R egelgewinde T abelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

A = thread size

Tightening torque in Nm (unless otherwise stated)

(stability class can be seen on screw head)

A

Pos: 58.15.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

Stability class

29

42

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0

5.9

4.4

8.7

5.1

10

10

25

49

85

15

36

72

125

18

43

84

145

135

210

425

571

730

200

310

610

832

235

365

710

972

1050 1220

1100 1550 1800

1450 2100 2450

58

Pos: 58.15.5 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit F eing ewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1

Maintenance

10.4.2 Metric Thread Screws with Fine Thread

Pos: 58.15.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t F eingewi nde Tabell e @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1

Tightening torque in Nm (unless otherwise stated)

A

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Pos: 58.15.7 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit Senkkopf und Innensechskant @ 323\mod_1424945970760_78.docx @ 2484818 @ 3 @ 1

5.6

Stability class

8.8 10.9 12.9

Tightening torque (Nm)

88 130 152

145 213 249

222 327 382

368 525 614

465 662 775

787 1121 1312

1148 1635 1914

800 2100 2650

A = thread size

(stability class can be seen on screw head)

10.4.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 58.15.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innensechskant T abelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

M4

M5

M6

M8

M10

M12

M14

M16

Pos: 58.15.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M20

Stability class

23

34

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5

4.7

3.5

7

4.1

8

8

20

39

68

12

29

58

100

15

35

67

116

108 160 188

168 248 292

340 488 568

A

BM 400 0234

59

Maintenance

Pos: 58.15.10 /Ü berschriften/Ü berschriften 3/A- E/A/Anzi ehdrehmomente für Verschl ussschrauben und Entlüftungsventile an Getri eben @ 440\mod_1458044570208_78.docx @ 3012098 @ 3 @ 1

10.4.4 Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes

Pos: 58.15.11 /BA/Wartung/Hi nweis Anzi ehdrehmomente für Verschlussschrauben und Entlüftungsventile @ 454\mod_1464167982332_78.docx @ 3083076 @ @ 1

NOTE

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

Pos: 58.15.12 /BA/Wartung/Dr ehmomente / Anzi ehdr ehmomente/Anziehdr ehmomente Verschl ussschr auben an Getrieben_T abell e @ 454\mod_1464167170747_78.docx @ 3083045 @ @ 1

This table applies only to locking screws with external hex in connection with copper seal ring for bleed valves made of brass with shaped seal ring.

Thread Locking screw and viewing glass with copper ring*)

Ventilation/breather filter made of steel

Steel and cast Aluminium

Bleed valve made of brass

Ventilation and breather filter made of brass

Steel and cast Aluminium

Pos: 58.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M10x1

M12 x 1.5

G1/4“

M14 x 1.5

M16 x 1.5 45

M18 x 1.5 50

M20 x 1.5

G1/2“

M22X1.5

M24x1.5

G3/4“

M33x2

G1“

M42x1.5

G1 1/4“

Maximum tightening torque (Nm) (±10%)

40

45

*) Always replace copper rings

35

60

60

80

80

100

100

24

30

32

32

8

14

14

16

24

30

60

Pos: 58.17 /Ü berschriften/Ü berschriften 3/A-E/AAbweichende Anziehdr ehmomente @ 369\mod_1441722353234_78.docx @ 2702740 @ 3 @ 1

Maintenance

10.4.5 Deviating Tightening Torques

Pos: 58.18 /BA/War tung/Drehmomente / AnziehdrehmomenteAbweichendes Anzi ehdrehmoment EasyC ut, AM-CV, Acti veMow @ 468\mod_1470304359080_78.docx @ 3165762 @ @ 1

Screws/nuts Tightening torque

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Pos: 58.19 /BA/War tung/Muttern und Schrauben ( 50h) anzi ehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1

Bearing housing for mower drum

300 Nm

55 Nm

55 Nm

Pos: 58.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

61

Maintenance

Pos: 58.21.1 /Ü berschriften/Ü berschriften 2/P-T/RR eifen @ 0\mod_1197357995667_78.docx @ 18075 @ 2 @ 1

10.5 Tyres

Pos: 58.21.2 /BA/Sicherheit/7. Gefahr enhinweise alt/Warnung - F alsche Rei fenmontage @ 0\mod_1197358162433_78.docx @ 18132 @ @ 1

Pos: 58.21.3 /Ü berschriften/Ü berschriften 3/P-T/RR eifen prüfen und pfl egen @ 0\mod_1197358037214_78.docx @ 18094 @ 3 @ 1

Warning! - Tyre fitting incorrect

Effect: Injuries or damage to the machine

• Fitting tyres requires sufficient knowledge and the availability of proper tools!

• If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the

KRONE dealer or a qualified tyre specialist.

• When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst.

• If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again.

• Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers.

10.5.1

Pos: 58.21.4.1 /BA/Wartung/Reifen/R eihenfolg e Bil d 6-Loch @ 4\mod_1213086131413_78.docx @ 86197 @ @ 1

Checking and maintaining tyres

1

6 3

4 5

2

KS-0-034

Pos: 58.21.4.2 /BA/Wartung/Reifen/R eihenfolg e Rei fenmontage Text @ 4\mod_1213085759054_78.docx @ 86177 @ @ 1

Fig. 32

When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10 operating hours after they have been mounted, check the wheel nuts and retighten them if necessary. After that, check them every 50 operating hours to make certain they are tight.

Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table.

Pos: 58.21.5 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

62

Pos: 58.21.6 /BA/Wartung/Reifen/EasyCut/R eifen-Luftdr uck T abell e EC 6210 CV @ 12\mod_1224079973727_78.docx @ 150604 @ @ 1

Type

EasyCut 6210 CV

Pos: 58.21.7 /BA/Wartung/Reifen/EasyCut/R eifen-Anzugsmoment T abelle EC 2800/3200 C V_CR I @ 10\mod_1222266312984_78.docx @ 139682 @ @ 1

Threading

Tyre identification

15.0/55-17 10 PR

500/45-22.5

Maintenance

Tyre pressure [bar]

3.5

1.5

Pos: 58.23 /Ü berschriften/Ü berschriften 2/F-J/FFüll meng en und Schmier mittel bezeichnungen der Getriebe @ 0\mod_1196951094046_78.docx @ 15335 @ 2 @ 1

M 18 x 1.5

Key size

24

Max. tightening torque [Nm] black

265

10.6 Filling Quantities and Lubrication Designations for Gearboxes

Pos: 58.24 /BA/War tung/Mähwer ke/Hi nweis Ein Öl wechsel am M ähhol m ist nicht erforderlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Note

No oil change is required on the cutter bar.

Pos: 58.25 /BA/War tung/Tabellen_F üll mengen/M ähwer ke/T echnische D aten Betriebsstoffe Füll meng en EC 6210 C V @ 12 \mod_1224080301352_78.docx @ 150626 @ @ 1

Filling

Quantity

[litres]

Front swivel gear

2 x 1.6 l

Filtered oils

Brand name

Synthetic DIN

51502-PGLP *

Rear swivel gear

Transfer gearbox

Input Gearbox

Speed gearbox

Cutter bar

Pos: 58.26 /BA/War tung/Tabellen_F üll mengen/M ähwer ke/Bestell-Nr. für Synthetisches Öl @ 12\mod_1224080694790_78.docx @ 150650 @ @ 1 *) = Order No. 926 028 0 (5 litres)

Pos: 58.27 /BA/War tung/Zei tinter valle an den Getrieben 200 h @ 0\mod_1196951919921_78.docx @ 15373 @ 3 @ 1

2 x 2.0 l

0.65 l

2 x 0.7 l

2 x 1.9 l

7.0 l

SAE 90

10.6.1 Oil Level Check and Oil Change Intervals (Gearboxes) galvanised

245

Bio-degradable lubricants

Brand name

On request

Pos: 58.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours

(but at least once a year).

• Before using the machine always check the oil level.

• With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

63

Maintenance

Pos: 58.29.1 /Ü berschriften/Ü berschriften 2/U-Z/VVorder es Schwenkgetri ebe @ 12\mod_1224134988090_78.docx @ 150741 @ 2 @ 1

10.7 Front swivel gear

Pos: 58.29.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Schwenkgetriebe oberer T eil EC 4013/6210 @ 11 \mod_1222688089555_78.docx @ 142548 @ @ 1

Figure 33

Pos: 58.29.3 /BA/Wartung/Öl kontroll e_Wechsel/Schwader/Schwenkg etriebe/Schwenkgetri ebe T ext oberer ( 1) @ 7\mod_1215583755173_78.docx @ 104093 @ @ 1 The swivel gear consists of an upper (1) and lower (2) gearbox. upper (1) part of the swivel gear

Pos: 58.29.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle Ölsorte Synthetisch @ 12 \mod_1224134119387_78.docx @ 150697 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up oil (synthetic DIN 51502-PGLP)

• Screw the inspection screw (1) back in.

Pos: 58.29.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version1 (Bel üftungsfilter) @ 493\mod_1487179797179_78.docx @ 3313640 @ @ 1

Oil change:

• Screw out the screw plug (2).

• Collect the used oil in a suitable drip pan

• Screw in the screw plug (2)

• Fill oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and ventilation filter (3) back in.

Pos: 58.29.6 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0 \mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 58.29.7 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

Pos: 58.29.8 /BA/Wartung/Öl kontroll e_Wechsel/Ölsorte Synthetisch DIN 51502-PGLP ver wenden @ 12\mod_1224134317418_78.docx @ 150719 @ @ 1

Pos: 58.29.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Use only gear oil (synthetic DIN 51502-PGLP).

64

Pos: 58.29.10 /BA/Wartung/Öl kontr olle_Wechsel/Schwader/Schwenkg etriebe/Schwenkg etriebe T ext unterer ( 2) @ 7\mod_1215583883407_78.docx @ 104113 @ @ 1 lower (2) part of the swivel gear

Pos: 58.29.11 /BA/Wartung/Öl kontr olle_Wechsel/M ähwer ke/Bil d Schwenkgetri ebe unter er T eil EC 4013/6210 @ 11 \mod_1222690834133_78.docx @ 142570 @ @ 1

Maintenance

EC-0-036

Figure 34

Pos: 58.29.12 /BA/Wartung/Öl kontr olle_Wechsel/Öl kontr olle_ALT/Öl kontr olle Ölsort e Synthetisch @ 12\mod_1224134119387_78.docx @ 150697 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up oil (synthetic DIN 51502-PGLP)

• Screw the inspection screw (1) back in.

Pos: 58.29.13 /BA/Wartung/Öl kontr olle_Wechsel/Ölwechsel_ALT /Öl wechsel Version3 @ 493 \mod_1487229987929_78.docx @ 3313825 @ @ 1

Oil change:

• Screw out the oil drain plug (2)

• Collect the used oil in a suitable drip pan

• Screw in the oil drain plug (2)

• Top up the oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and locking screw (3) back in.

Pos: 58.29.14 /BA/Wartung/Öl kontr olle_Wechsel/Ölqualität /Öl meng e: siehe Kapi tel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 58.29.15 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

Pos: 58.29.16 /BA/Wartung/Öl kontr olle_Wechsel/Ölsorte Syntheti sch DIN 51502- PGLP verwenden @ 12\mod_1224134317418_78.docx @ 150719 @ @ 1

Pos: 58.30 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Use only gear oil (synthetic DIN 51502-PGLP).

65

Maintenance

Pos: 58.31.1 /Ü berschriften/Ü berschriften 2/F-J/H Hinteres Schwenkg etri ebe @ 12\mod_1224135034387_78.docx @ 150763 @ 2 @ 1

10.8 Rear swivel gear

Pos: 58.31.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Schwenkgetriebe hi nten oberer T eil EC 6210 @ 12\mod_1224135370934_78.docx @ 150808 @ @ 1

Fig. 35

Pos: 58.31.3 /BA/Wartung/Öl kontroll e_Wechsel/Schwader/Schwenkg etriebe/Schwenkgetri ebe T ext oberer ( 1) @ 7\mod_1215583755173_78.docx @ 104093 @ @ 1 The swivel gear consists of an upper (1) and lower (2) gearbox. upper (1) part of the swivel gear

Pos: 58.31.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 493\mod_1487175787204_78.docx @ 3313116 @ @ 1

Oil level check:

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 58.31.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version1 (Bel üftungsfilter) @ 493\mod_1487179797179_78.docx @ 3313640 @ @ 1

Oil change:

• Screw out the screw plug (2).

• Collect the used oil in a suitable drip pan

• Screw in the screw plug (2)

• Fill oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and ventilation filter (3) back in.

Pos: 58.31.6 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 58.31.7 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 58.31.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

66

Pos: 58.31.9 /BA/Wartung/Öl kontroll e_Wechsel/Schwader/Schwenkg etriebe/Schwenkgetri ebe T ext unterer (2) @ 7\mod_1215583883407_78.docx @ 104113 @ @ 1 lower (2) part of the swivel gear

Pos: 58.31.10 /BA/Wartung/Öl kontr olle_Wechsel/M ähwer ke/Bil d Schwenkgetri ebe hinten unterer T eil EC 6210 @ 12\mod_1224135575075_78.docx @ 150830 @ @ 1

Maintenance

EC-0-039

Fig. 36

Pos: 58.31.11 /BA/Wartung/Öl kontr olle_Wechsel/Öl kontr olle_ALT/Öl kontr olle SAE 90 @ 493\mod_1487175787204_78.docx @ 3313116 @ @ 1

Oil level check:

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 58.31.12 /BA/Wartung/Öl kontr olle_Wechsel/Ölwechsel_ALT /Öl wechsel Version1 (Belüftungsfilter) @ 493 \mod_1487179797179_78.docx @ 3313640 @ @ 1

Oil change:

• Screw out the screw plug (2).

• Collect the used oil in a suitable drip pan

• Screw in the screw plug (2)

• Fill oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and ventilation filter (3) back in.

Pos: 58.31.13 /BA/Wartung/Öl kontr olle_Wechsel/Ölqualität /Öl meng e: siehe Kapi tel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 58.31.14 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 58.32 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

67

Maintenance

Pos: 58.33.1 /Ü berschriften/Ü berschriften 2/U-Z/VVerteilergetriebe @ 2\mod_1202991526780_78.docx @ 64104 @ 2 @ 1

10.9 Transfer gearbox

Pos: 58.33.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Verteil ergetriebe EC 6210 CV @ 12\mod_1224139934871_78.docx @ 150877 @ @ 1

Fig. 37

Pos: 58.33.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT Öl kontr olle SAE 90 @ 493\mod_1487175787204_78.docx @ 3313116 @ @ 1

Oil level check:

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 58.33.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALTÖl wechsel Version3 @ 493 \mod_1487229987929_78.docx @ 3313825 @ @ 1

Oil change:

• Screw out the oil drain plug (2)

• Collect the used oil in a suitable drip pan

• Screw in the oil drain plug (2)

• Top up the oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and locking screw (3) back in.

Pos: 58.33.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 58.33.6 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 58.34 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

68

Pos: 58.35.1 /Ü berschriften/Ü berschriften 2/A-E/EEi ngangsgetriebe @ 0\mod_1197005979596_78.docx @ 15454 @ 2 @ 1

Maintenance

10.10 Input gearbox

Pos: 58.35.2 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hinweis - Ver weis auf Anziehdrehmomente Verschlussschr auben @ 469\mod_1470667868238_78.docx @ 3167926 @ @ 1

Note

Tighten the locking screws on the gearboxes with the prescribed tightening torques, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on

Gearboxes”.

Pos: 58.35.3 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 58.35.4 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Eing angsgetriebe EC 28/32 CV CRI @ 3\mod_1204725801898_78.docx @ 72508 @ @ 1

3

1

2

EC-1-040

Fig. 38

Pos: 58.35.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole 2) Drain plug

3) Filler plug / oil filling hole

Pos: 58.35.6 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität/Öl meng e: siehe Kapi tel Technische Daten der Maschi ne @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 58.35.7 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134 \mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 58.35.8 /BA/Wartung/Öl kontroll e_Wechsel/Ölstandskontroll e N EU über Kontr ollschr aube @ 464\mod_1466681322572_78.docx @ 3127741 @ @ 1

Pos: 58.35.9 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil level check:

• Unscrew the inspection screw.

• The oil level must reach up to the inspection hole.

If the oil reaches the inspection hole:

• Mount the inspection screw with the specified tightening torque, refer to chapter

Maintenance “Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes”.

If the oil does not reach the inspection hole:

• Unscrew the filler plug.

• Top up oil via the filling hole up to the inspection hole.

• Mount the inspection screw and the filler plug with the specified tightening torque, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on the

Gearboxes”.

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 58.35.10 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

69

Maintenance

Pos: 58.36 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

70

Pos: 58.37.1 /Ü berschriften/Ü berschriften 2/P-T/SSchal tgetriebe @ 0\mod_1197010889455_78.docx @ 15766 @ 2 @ 1

10.11 Speed gearbox

Pos: 58.37.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Schal tgetriebe EC 2800/3200 CV @ 10\mod_1222322557380_78.docx @ 139847 @ @ 1

Maintenance

EC-0-041-1

Figure 39

Pos: 58.37.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 493\mod_1487175787204_78.docx @ 3313116 @ @ 1

Oil level check:

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 58.37.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version1 (Bel üftungsfilter) @ 493\mod_1487179797179_78.docx @ 3313640 @ @ 1

Oil change:

• Screw out the screw plug (2).

• Collect the used oil in a suitable drip pan

• Screw in the screw plug (2)

• Fill oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and ventilation filter (3) back in.

Pos: 58.37.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0 \mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 58.37.6 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 58.38 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

71

Maintenance

Pos: 58.39.1 /Ü berschriften/Ü berschriften 2/K-O/OÖlstandskontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

10.12

Pos: 58.39.2 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

10.12.1 Oil change

Pos: 58.39.3 /BA/Wartung/Mähwerke/Hi nweis Ei n Öl wechsel am M ähhol m ist nicht erfor derlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Pos: 58.39.4 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Note

No oil change is required on the cutter bar.

10.12.2 Checking the oil level

Pos: 58.39.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 58.39.6 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 58.39.7 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hinweis - Ver weis auf Anziehdrehmomente Verschlussschr auben @ 469\mod_1470667868238_78.docx @ 3167926 @ @ 1

Pos: 58.39.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Tighten the locking screws on the gearboxes with the prescribed tightening torques, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on

Gearboxes”.

72

Pos: 58.39.9 /Ü berschriften/Ü berschriften 3/K-O/MM ähholm ausrichten @ 0\mod_1197017956815_78.docx @ 16042 @ 3 @ 1

10.12.3

Pos: 58.39.10 /BA/Wartung/M ähwer ke/M ähholm ausrichten EasyC ut @ 3\mod_1204721803648_78.docx @ 72358 @ @ 1

Aligning the Cutter Bar

Maintenance

Fig. 40

Oil level check

• Align the cutter bar using a spirit level (1).

Crosswise

• Lay the spirit level on top of the cutting disc hub parallel to the direction of travel.

Pos: 58.39.11 /BA/Wartung/M ähwer ke/Öl kontr olle M ähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1

Lengthwise

• Lay the spirit level (1) on top of two mower discs.

• Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop

EC-0-001

Pos: 58.40 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-003

Fig. 41:

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutting disc hub

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

73

Maintenance

Pos: 58.41.1 /Ü berschriften/Ü berschriften 2/K-O/KKontroll e der M ähklingen und Messer halterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

10.13 Checking the Cutter Blades and Blade Holder

Pos: 58.41.2 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Fehl ende und beschädigte M ähklingen und M ähklingenhal ter ungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Pos: 58.41.3 /Ü berschriften/Ü berschriften 3/K-O/MM ähkli ngen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

10.13.1 Cutter Blades

Pos: 58.41.4 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 58.41.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - Z u geri nge M aterialstär ke an den Mähkling en_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 58.41.6 /BA/Wartung/Mähwerke/M ähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

1

EC 253 0

Fig. 42

Pos: 58.41.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

74

Pos: 58.41.8 /BA/Wartung/Mähwerke/M esserschraub / M esserschnell verschl uss/M esserschraubverschluss H altebolzen 14 mm @ 0 \mod_1197267907375_78.docx @ 16425 @ 3 @ 1

10.13.2 Blade screw connection

Maintenance

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 58.41.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 43 min. 14 mm

EC-240-0

75

Maintenance

Pos: 58.41.10 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschnell verschluss H altebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1

10.13.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

min. 14 mm

EC-239-0

Fig. 44

Pos: 58.41.11 /Ü berschriften/Ü berschriften 3/P-T /PPrüfen der M aterialstär ke der H altebolzen US @ 8\mod_1219048913565_78.docx @ 108655 @ 3 @ 1

10.13.4 Checking the Material Thickness of the Retaining Bolts

Pos: 58.41.12 /BA/Wartung/M ähwer ke/Prüfen der M aterialstär ke der H altebolzen/Bl attfedern_US @ 8\mod_1219047827550_78.docx @ 108614 @ @ 1

2 1 a b

EC-241-0

Fig. 45

The material thickness of the retaining bolts and the leaf springs is checked using the supplied gauge (1). The gauge (1) is located on the special tool (2) {blade key}.

Section (a) of the gauge is used to check the material thickness of the retaining bolts.

Section (b) of the gauge is used to check the contour of the leaf springs.

Pos: 58.41.13 /BA/Wartung/M ähwer ke/M aterialstär ke der H altebolzen über prüfen U S @ 8\mod_1219048235081_78.docx @ 108634 @ 4 @ 1

76

10.13.4.1 Checking the material thickness of the retaining bolts

2

1

Maintenance

Pos: 58.41.14 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-242-0

Fig. 46

• Remove the cutter

• Clean the area to be checked

• Place the gauge (1) with section (a) against the retaining bolt (2).

• Rotate the gauge (1) by 90 degrees.

• If it is not possible to slide the gauge over the retaining bolt during the rotation, then the retaining bolt is still in working order.

• If it is possible to slide the gauge (2) over the retaining bolt during the rotation, the retaining bolt must be replaced immediately.

77

Maintenance

Pos: 58.41.15 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Bl attfeder n U S @ 8\mod_1219049253925_78.docx @ 108717 @ 3 @ 1

10.13.5 Periodical Inspection of the Leaf Springs

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damage at least once a day or after contact with foreign objects.

• The wear limit of the leaf springs is reached when the application seam (1) is worn away at one point. The wear limit must be checked with the gauge (2).

1 1

EC 225 0

Fig. 47

Note

Use only original Krone spare parts to replace the leaf springs.

Pos: 58.41.16 /Ü berschriften/Ü berschriften 3/P-T /PPrüfen der M aterialstär ke der Blattfeder n U S @ 8\mod_1219048953143_78.docx @ 108676 @ 3 @ 1

10.13.6 Checking the Material Thickness of the Leaf Springs

Pos: 58.41.17 /BA/Wartung/M ähwer ke/Prüfen der M aterialstär ke der H altebolzen/Bl attfedern_US @ 8\mod_1219047827550_78.docx @ 108614 @ @ 1

2 1 a b

EC-241-0

Fig. 48

The material thickness of the retaining bolts and the leaf springs is checked using the supplied gauge (1). The gauge (1) is located on the special tool (2) {blade key}.

Section (a) of the gauge is used to check the material thickness of the retaining bolts.

Section (b) of the gauge is used to check the contour of the leaf springs.

Pos: 58.41.18 /BA/Wartung/M ähwer ke/M aterialstär ke der Blattfedern überprüfen U S @ 8\mod_1219049061425_78.docx @ 108698 @ 4 @ 1

78

10.13.6.1 Checking the material thickness of the leaf springs

2

Maintenance

1

Pos: 58.41.19 /BA/Wartung/M ähwer ke/Blattfeder Kontur prüfen US @ 8\mod_1219049656846_78.docx @ 108739 @ @ 1

EC-243-0

Fig. 49

• Remove the cutter

• Clean the area to be checked

• Push the gauge (1) with section (b) over the retaining bolt of the leaf spring (2), as far as it will go.

Pos: 58.41.20 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1

2

IC

1

2 IIC

EC-244-0

Fig. 50

• If the contour of the leaf spring (2) in section (IC) aligns completely with the contour of the gauge (1), the leaf spring has not yet reached its wear limit.

• If the contour of the leaf spring disappears at any point in section (IIc) behind the contour of the gauge, the leaf spring has reached its wear limit. The leaf spring must be replaced.

79

Maintenance

Pos: 58.41.21 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Messerteller bzw. -trommeln @ 0\mod_1197268487390_78.docx @ 16483 @ 3 @ 1

10.13.7 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

EC-0-211

Fig. 51

Pos: 58.41.22 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

80

Pos: 58.41.23 /BA/Wartung/M ähwer ke/Verschlei ssgrenze für Auswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1

10.13.8 Abrasion Limit

Maintenance

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

Pos: 58.41.24 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-226-0

Fig. 52

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

81

Maintenance

Pos: 58.41.25 /Ü berschriften/Ü berschriften 2/K- O/MMesser wechsel an M essertell ern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1

10.14 Blade Changing on Cutting Discs

Pos: 58.41.26 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Schnell rotier ende Messer teller /Messertr ommel n_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 58.41.27 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Sich lösende M ähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Pos: 58.41.28 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

82

Pos: 58.41.29 /Ü berschriften/Ü berschriften 3/K- O/MMesserschr aubverschl uss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1

10.14.1 Blade Screw Connection

Pos: 58.41.30 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschr aubverschl uss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1

Maintenance

EC-0-250

Pic. 53

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

Pos: 58.41.31 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

83

Maintenance

Pos: 58.41.32 /Ü berschriften/Ü berschriften 3/K- O/MMesserschnell verschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1

10.14.2 Blade Quick-Fit Device

Pos: 58.41.33 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschnellverschluss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1

2 3 4

5

EC-251-0

Fig. 54

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Pos: 58.41.34 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

84

Pos: 58.41.35 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1

10.15 Replacing the linings

Maintenance

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 55

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

Pos: 58.42 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-252-0

Fig. 56

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the

lower surface

of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

85

Maintenance

Pos: 58.43.1 /Ü berschriften/Ü berschriften 2/K-O/KKr eisel nabe mit Schersicherung (opti onal) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1

10.16 Rotary hub with shear fuse (optional)

Pos: 58.43.2 /BA/Wartung/Mähwerke/Schersicherung/Bil d Mähhol m Aufstellung @ 312\mod_1421045491183_78.docx @ 2412845 @ @ 1

Fig. 57:

Pos: 58.43.3 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

86

Pos: 58.43.4 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 58.43.5 /BA/Wartung/Mähwerke/SchersicherungLegende M ähholm Aufstell ung EasyCut´s A,B,RZ,R E,LZ,LE (2017-04-19 10:16:26) @ 4\mod_1213098609195_78.docx @ 86463 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RZ= Central bearing housing (clockwise threading), without identifying groove.

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LZ= Central bearing housing (anticlockwise threading), with identifying groove.

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

Pos: 58.43.6 /BA/Wartung/Mähwerke/Schersicherung/Beschrei bung Schersicher ung RZ ,RE,LZ ,LE @ 3\mod_1204205493155_78.docx @ 69964 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE/LZ) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE/RZ) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE/RZ) and left-hand (anti-clockwise) threading (LE/LZ), the nuts (2) and pinion shaft (4) for left-hand threading (LE/LZ) have a distinctive grove (a, b).

• Left-handed (LE/LZ) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE/LZ) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 58.43.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

87

Maintenance

Pos: 58.43.8 /BA/Wartung/Mähwerke/SchersicherungNach dem Abscher en EasyC ut (2017-04-19 10:38:10) @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1

10.16.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b

1 c

10

EC-255-1

Fig. 58

88

Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Pos: 58.44 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

89

Maintenance - Brake System

Pos: 58.45.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Bremsanlage @ 0\mod_1200990675284_78.docx @ 49608 @ 1 @ 1

11 Maintenance - Brake System

Pos: 58.45.2 /BA/Sicherheit/Bremsen/Gefahr - Br emse unreg el mäßige gewartet Ladewagen @ 0\mod_1200052526888_78.docx @ 39146 @ @ 1

Pos: 58.45.3 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Irregular maintenance of brakes

Effect: Danger to life, injuries or damage to the machine.

• Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services.

• Only a machine with an intact brake system may be used for work in the field or for travelling on roads.

• Irregularities or malfunctions in the brake system must be eliminated immediately.

• No changes may be made to the brake system without the approval of KRONE.

• Have the brakes checked regularly by a specialist workshop.

• Replace worn or damaged brake hoses immediately.

• KRONE is not responsible for natural wear, defects caused by overload or changes made to the brake system.

90

Pos: 58.45.4 /Ü berschriften/Ü berschriften 2/K-O/LLuftfilter für R ohrlei tung @ 6\mod_1214887444113_78.docx @ 96605 @ 2 @ 1

11.1 Air Filter for Pipe

Pos: 58.45.5 /BA/Wartung/Br emsanl age/Luftfilter/Luftfilter für R ohrl eitung Bild EC 6210 @ 12\mod_1224142469231_78.docx @ 150944 @ @ 1

Maintenance - Brake System

1 2 3 4 5 6 7

2

SW1350-037

Fig. 59

Pos: 58.45.6 /BA/Wartung/Br emsanl age/Luftfilter/Luftfilter für R ohrl eitung Aufzählung @ 6 \mod_1214888028238_78.docx @ 96691 @ @ 1

(1) Spring

(2) Filter

(4) Spring

(5) Sealing ring

(7) Clasp locking ring

Pos: 58.45.7 /BA/Wartung/Br emsanl age/Luftfilter/Luftfilter für R ohrl eitung T ext @ 6\mod_1214889958145_78.docx @ 96731 @ @ 1

(3) Spacer (6) Cover cap

The air filter cleans the compressed air and protects the brake system from malfunctions.

Note

The brake system is ready for operation even when the filter insert is clogged in both directions of flow.

Removing the air filter

• Loosen the nut (2).

• Rotate the air filter (1).

• Loosen the clasp locking ring (3).

• Remove the filter insert.

Maintenance of the air filter

Clean the air filter before the beginning of the season.

Installation of the air filter

Installation is in reverse order to removal.

Pos: 58.45.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Observe the correct sequence when assembling the filter insert.

91

Maintenance - Brake System

Pos: 58.45.9 /Ü berschriften/Ü berschriften 2/A-E/DDr uckl uftbehälter @ 12\mod_1224144256075_78.docx @ 150965 @ 2 @ 1

11.2

Pos: 58.45.10 /BA/Wartung/Dr uckl uftbehälter/Druckl uftbehälter Bil d EC 6210 @ 12\mod_1224144537653_78.docx @ 151010 @ @ 1

Compressed-air reservoir

Pos: 58.45.11 /BA/Wartung/Dr uckl uftbehälter/Druckl uftbehälter Ü bersicht @ 12\mod_1224144365668_78.docx @ 150989 @ @ 1

Fig. 60

Overview:

1.

Pos: 58.45.12 /BA/Wartung/Dr uckl uftbehälter/Druckl uftbehälter_T ext 20 Betriebsstunden @ 0\mod_1200293406164_78.docx @ 39343 @ @ 1

Compressed air reservoir 2. Drain valve

The compressed-air reservoir stores the compressed air that is pumped by the compressor.

Therefore condensation water may settle in the compressed air reservoir during operation. The compressed-air reservoir must be emptied regularly. Specifically, it must be emptied:

• daily in winter (when being used),

• otherwise weekly and

• at least after 20 operating hours.

The drain valve on the bottom of the compressed-air reservoir is used for draining.

• Switch off and secure the machine.

• Open the drain valve and allow the condensation to run out.

• Check the drain valve, clean it and screw it back in.

Note

If the drain valve has a heavy accumulation of dirt or is leaking, it must be replaced by a new one.

Pos: 58.45.13 /BA/Sicher hei t/2. Vor ang estellte War nhi nweise/Warnung - Druckl uftbehälter beschädigte oder korrodiert - Al te For m @ 275\mod_1404385710309_78.docx @ 2066945 @ @ 1

Pos: 58.46 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

WARNING!

Risk of injury from corroded or damaged compressed air reservoirs.

Damaged or corroded compressed air reservoirs may burst and cause serious injuries.

• Observe the inspection intervals according to the maintenance table, see chapter

Maintenance Engine "Maintenance table".

• Have damaged or corroded compressed air reservoirs replaced immediately by a service centre.

92

Pos: 58.47.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Schmierpl an @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

12

Pos: 58.47.2 /Ü berschriften/Ü berschriften 2/P-T/SSpezi elle Sicher hei tshi nweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

– lubrication chart

Maintenance – lubrication chart

12.1 Special Safety Instructions

Pos: 58.47.3 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - R eparatur _Wartung_R einigungs_4 allgemei n EasyCut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

Pos: 58.47.4 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

12.2 PTO shaft

Pos: 58.47.5 /BA/Wartung/Gelenkwelle schmi eren/Abschmi eren Gel enkwelle EasyC ut 100 h / 250 h @ 44\mod_1275544870187_78.docx @ 392086 @ @ 1

Pos: 58.47.6 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 61

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

93

Maintenance – lubrication chart

Pos: 58.47.7 /Ü berschriften/Ü berschriften 2/P-T/SSchmier plan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

12.3 Lubrication Chart

Pos: 58.47.8 /BA/Wartung/Mähwerke/EasyC ut / AM Mähwerke/Schmier pläne/Schmi erplan EC 6210 T 1 @ 12\mod_1224146657543_78.docx @ 151123 @ @ 1

RH

+

LH

10h

RH+LH

RH+LH

Fig. 62:

Pos: 58.47.9 /Abkürzungen /Abkürzung en Beschrei bung/LH/RH Linke M aschseite / Rec hte M aschseite @ 11\mod_1222756128196_78.docx @ 142663 @ @ 1

LH= left-hand side of the machine

RH = right-hand side of the machine

Pos: 58.47.10 /BA/Wartung/M ähwer ke/EasyCut / AM M ähwer ke/Schmi erpl äne/Schmier plan EC 6210 T2 @ 12\mod_1224146790262_78.docx @ 151145 @ @ 1

RH+LH

EC-0-079-1

94

RH+LH

Maintenance – lubrication chart

RH+LH

Fig. 63:

Pos: 58.47.11 /Abkürzung en /Abkürzungen Beschr eibung/LH/RH Li nke M aschsei te / R echte Maschseite @ 11\mod_1222756128196_78.docx @ 142663 @ @ 1

LH= left-hand side of the machine

RH = right-hand side of the machine

Pos: 59 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

RH+LH

95

Placing in Storage

Pos: 60.1 /Überschriften/Überschriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1

13 Placing in Storage

Pos: 60.2 /BA/Einl agerung/EasyCut / AM M ähwer ke/Einl agerung allgemei n mit Ber eifung @ 10\mod_1222325595145_78.docx @ 140026 @ @ 1

• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

• Before placing the machine in winter storage, clean inside and outside thoroughly. Dirt adducts humidity and causes corrosion. If you use a high-pressure cleaner to do this, do not keep a stream of water directed at bearing points.

• After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Lubricate the machine thoroughly.

• Disassemble the PTO shaft. Grease the protective tubes of the PTO shaft to prevent freezing. Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

• Oil all joint points!

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Use only original KRONE replacement parts.

Pos: 60.3 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

CAUTION!

The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks.

• To remove load from the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease and direct sunlight, etc.

• Perform the necessary repair tasks during the time immediately after the harvest season.

Draw up a list of all replacement parts you will need. This will make it easier for your

KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

96

Pos: 60.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.doc x @ 82867 @ 1 @ 1

Before the Start of the New Season

14 Before the Start of the New Season

Pos: 60.5 /BA/Einl agerung/EasyCut / AM M ähwer ke/Vor der Saison ohne Bereifung @ 3\mod_1204731533226_78.docx @ 72767 @ @ 1

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

Pos: 60.6 /BA/Einl agerung/R eibkuppl ung/R eibkupplung lüften vor der Saison @ 3\mod_1204731645242_78.docx @ 72787 @ @ 1

• Vent the friction clutch to release the adhesion of the friction lining.

Pos: 60.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

97

Before the Start of the New Season

Pos: 60.8 /Überschriften/Überschriften 2/P-T/RR eibkupplung @ 3\mod_1204782451808_78.docx @ 72905 @ 2 @ 1

14.1 Friction Clutch

Pos: 60.9 /BA/Sicher heit/Rei bkupplung/Achtung - Mani pul ati on an der R ei bkupplung @ 3\mod_1204732138258_78.docx @ 72825 @ @ 1

Pos: 60.10 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung entlüften @ 3\mod_1204732297351_78.docx @ 72885 @ @ 1

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

Pos: 60.11 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

2

1

EC-257-0

Fig. 64

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 61 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

98

Pos: 62.1 /Überschriften/Überschriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1

Special equipment

15

Pos: 62.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Special equipment

15.1 Special Safety Instructions

Pos: 62.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

Pos: 62.4 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/H oc hschnittkufen EasyC ut @ 3\mod_1204783761105_78.docx @ 72974 @ 2 @ 1

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

15.2 Adjusting Skids

2

1

3

Pos: 63 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-192-1

Fig. 65

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

99

Disposal of the machine

Pos: 64 /Ü berschriften/Überschriften 1/A-E/Entsorgung der M aschine @ 274\mod_1404207309028_78.docx @ 2060455 @ 1 @ 1

16

Pos: 65 /BA/Entsorgung der Maschi ne/Die M aschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1

Disposal of the machine

16.1

=== Ende der Liste für T extmar ke Inhalt ===

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

100

17 Index

A

Abrasion Limit ..................................................... 81

Adjusting Skids ................................................... 99

Adjusting the conditioner plate ........................... 53

Adjusting the cutting height ................................ 48

Adjusting the Guards .......................................... 49

Adjusting the Swath Width .................................. 54

Adjusting the Tedder Speed ............................... 52

Adjustment for Swathing ..................................... 54

After Shearing Off ............................................... 88

Aligning the Cutter Bar ........................................ 73

Ambient Temperature ......................................... 24

Attached devices ................................................ 15

Attaching Safety Labels and Information Labels 23

B

Before mowing .................................................... 44

Before the Start of the New Season ................... 97

Blade Changing on Cutting Discs ....................... 82

Blade Quick-Fit Device ................................. 76, 84

Blade screw connection ...................................... 75

Blade Screw Connection .................................... 83

C

Checking and maintaining tyres ......................... 62

Checking the Cutter Blades and Blade Holder ... 74

Checking the material thickness of the leaf springs

........................................................................ 79

Checking the Material Thickness of the Leaf

Springs ............................................................ 78

Checking the material thickness of the retaining bolts ................................................................ 77

Checking the Material Thickness of the Retaining

Bolts ................................................................ 76

Clutching points .................................................. 26

Commissioning ................................................... 25

Compressed Air Connections for the Compressed

Air Brake ......................................................... 34

Compressed-air reservoir ................................... 92

Connecting the hydraulic lines ............................ 32

Contact for KRONE NORTHAMERICA .............. 18

Conversion table ................................................. 11

Cutter Blades ...................................................... 74

D

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 14

Detaching the machine ....................................... 46

Deviating Tightening Torques ............................. 61

Index

Direction Information ............................................ 8

Directories and References ................................. 7

Disposal of the machine................................... 100

Driving and Transport ........................................ 41

F

Filling Quantities and Lubrication Designations for

Gearboxes ..................................................... 63

First installation .................................................. 25

Folding down the Safety Device ........................ 45

Friction Clutch .................................................... 98

From transport into working position .................. 43

Front guards ....................................................... 50

Front swivel gear ................................................ 64

Further applicable documents ............................. 7

H

Height of tractor lower suspension arms ........... 29

How to use this document ................................... 7

Hydraulic system ................................................ 16

Hydraulics .......................................................... 32

I

Identification Plate .............................................. 18

Inadmissible Modes of Operation ...................... 17

Information Required for Questions and Orders 18

Input gearbox ..................................................... 69

Install the PTO shaft .................................... 28, 38

Intended use ...................................................... 12

Intermediate PTO shaft ...................................... 38

L

Lateral guards .................................................... 49

Lighting .............................................................. 36

Lighting connection ............................................ 36

Lubrication Chart ................................................ 94

M

Maintenance ................................................ 16, 56

Maintenance - Brake System ............................. 90

Maintenance – lubrication chart ......................... 93

Means of representation ...................................... 8

Notes with information and recommendations 10

Warning signs ................................................. 10

Means of Representation

Figures ............................................................. 8

Metric Thread Screws with Control Thread ....... 58

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 59

Metric Thread Screws with Fine Thread ............ 59

101

Mounting onto the Tractor............................. 26, 31

Moving the machine without tractor .................... 35

O

Oil Level Check and Oil Change Intervals

(Gearboxes) .................................................... 63

Oil level check and oil change on the cutter bar . 72

Operation ............................................................ 43

P

Parking Brake ............................................... 30, 46

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................. 80

Periodical Inspection of the Leaf Springs ........... 78

Personnel Qualification and Training .................. 14

Placing in Storage ............................................... 96

Position of the Adhesive Safety Stickers on the

Machine .......................................................... 20

PTO operation .................................................... 15

PTO shaft ................................................27, 37, 93

Purpose of Use ................................................... 12

R

Rear swivel gear ................................................. 66

Re-Ordering Safety Labels and Information Labels

........................................................................ 23

Re-Ordering this Document .................................. 7

Replacing the linings ........................................... 85

Rotary hub with shear fuse (optional) ................. 86

S

Safety .................................................................. 12

Safety Instructions and Accident Prevention

Regulations ..................................................... 13

Safety-conscious work practices ....................... 14

Scope of Document ............................................. 8

Service life of the machine ................................. 12

Setting of the Ground Pressure ......................... 51

Settings .............................................................. 48

Spare Parts ........................................................ 57

Special equipment ............................................. 99

Speed gearbox ................................................... 71

Start-up .............................................................. 30

Storage compartment ........................................ 57

Switching from working position to transport position ........................................................... 42

Swivelling parking support into transport position

................................................................. 40, 45

T

Target group of this document ............................. 7

Technical data .................................................... 24

Term ..................................................................... 8

Test run .............................................................. 57

Tightening torques ............................................. 58

Tightening Torques for Locking Screws and Bleed

Valves on the Gearboxes .............................. 60

Transfer gearbox ................................................ 68

Tyres .................................................................. 62

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 17

Using the safety chain........................................ 39

W

Wide spreading .................................................. 55

102

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

advertisement

Table of contents