Krone BA EasyCut B 1000 CV Operating Instructions


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Krone BA EasyCut B 1000 CV Operating Instructions | Manualzz

Original operating instructions

Document number: 150000701_07_en

Version: 05/10/2020

Mower Combination

EasyCut B 1000 CV

From machine number: 1050400

Contact

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10

48480 Spelle

Germany

Telephone main office + 49 (0) 59 77/935-0

Telefax main office

Telefax spare parts warehouse national territory

+ 49 (0) 59 77/935-339

+ 49 (0) 59 77/935-239

Telefax spare parts warehouse export + 49 (0) 59 77/935-359

Internet www.landmaschinen.krone.de

https://mediathek.krone.de/

Information for enquiries and orders

Year

Machine number

Type

Contact data of your dealer

2

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

3

3.1

3.2

3.3

3.4

3.5

3.6

3.7

4

5

5.1

2

2.4.10

2.4.11

2.4.12

2.4.13

2.4.14

2.4.15

2.4.16

2.4.17

2.4.18

2.4.19

2.4.20

2.5

2.5.1

2.5.2

2.5.3

2.5.4

2.6

2.7

2.8

2.8.1

2.1

2.2

2.3

2.4

2.4.1

2.4.2

2.4.3

2.4.4

2.4.5

2.4.6

2.4.7

2.4.8

2.4.9

1

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Table of contents

Information on This Document.................................................................................................  8

Validity .........................................................................................................................................  8

Re-ordering ..................................................................................................................................  8

Applicable documents..................................................................................................................  8

Target group of this document .....................................................................................................  8

How to use this document ...........................................................................................................  8

Directories and references...........................................................................................................  8

Information on direction ...............................................................................................................  9

Term “machine”............................................................................................................................  9

Figures .........................................................................................................................................  9

Scope of the document ................................................................................................................  9

Means of representation ..............................................................................................................  9

Conversion table ........................................................................................................................  11

Safety ........................................................................................................................................  14

Intended use ..............................................................................................................................  14

Reasonably foreseeable misuse................................................................................................  14

Service life of the machine.........................................................................................................  15

Basic safety instructions ............................................................................................................  15

Importance of operating instructions..........................................................................................  15

Personnel qualification of the operating personnel ....................................................................  15

Personnel qualification of the technicians..................................................................................  16

Children in danger .....................................................................................................................  16

Connecting the machine ............................................................................................................  16

Structural modifications on the machine ....................................................................................  16

Additional equipment and spare parts .......................................................................................  16

Jobs on the machine..................................................................................................................  17

Operational safety: Technically sound condition .......................................................................  17

Danger zones ............................................................................................................................  18

Ensuring functionality of safety devices .....................................................................................  20

Personal protective equipment ..................................................................................................  20

Safety markings on the machine ...............................................................................................  21

Road safety................................................................................................................................  21

Parking the machine safely .......................................................................................................  22

Consumables .............................................................................................................................  22

Dangers arising from environment.............................................................................................  23

Sources of danger on the machine ............................................................................................  24

Dangers in connection with certain activities: Working on the machine ....................................  25

Behaviour in dangerous situations and in case of accidents .....................................................  26

Safety routines ...........................................................................................................................  26

Shutting down and safeguarding the machine...........................................................................  26

Securing raised machine and machine parts against lowering..................................................  27

Carrying out oil level check and oil and filter element changes safely.......................................  27

Running actuator test.................................................................................................................  28

Safety labels on the machine.....................................................................................................  28

Information labels on the machine .............................................................................................  32

Safety equipment .......................................................................................................................  36

SMV emblem .............................................................................................................................  37

Machine description ................................................................................................................  38

Machine overview ......................................................................................................................  38

Overload protections on the machine ........................................................................................  40

Labelling ....................................................................................................................................  40

Description of hydraulic system functions..................................................................................  41

Road travel lighting ....................................................................................................................  41

Intermediate universal shaft.......................................................................................................  41

Pole protection mechanism .......................................................................................................  42

Data memory ............................................................................................................................  43

Technical data ..........................................................................................................................  44

Consumables .............................................................................................................................  45

3

Table of contents

9

9.3.1

9.3.2

9.4

9.5

9.5.1

9.5.2

9.5.3

9.6

9.1

9.1.1

9.1.2

9.2

9.2.1

9.2.2

9.3

9.7

9.7.1

9.8

9.9

8

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

8.10

8.11

8.12

8.13

10

10.1

10.2

10.3

10.3.1

10.3.2

11

11.1

11.2

11.3

5.1.1

5.1.2

6

6.1

6.2

7

7.1

7.2

7.3

7.4

7.5

7.6

7.7

Oils.............................................................................................................................................  45

Lubricating greases ...................................................................................................................  46

Control and Display Elements ................................................................................................  47

ISOBUS terminal .......................................................................................................................  47

Operation panel .........................................................................................................................  47

Initial operation ........................................................................................................................  49

Checklist for initial operation ......................................................................................................  49

Mounting the universal shaft on the machine ............................................................................  50

Setting “Speed” sensor ..............................................................................................................  50

Adapting coupling points ...........................................................................................................  51

Checking/setting the free space from tractor to machine ..........................................................  52

Adapting universal shaft ............................................................................................................  53

Adapting hydraulic system .........................................................................................................  54

Start-up .....................................................................................................................................  55

Calculating the ballasting of the tractor-machine combination ..................................................  55

Connecting the machine to the tractor .......................................................................................  58

Connecting hydraulic hoses.......................................................................................................  59

Connecting KRONE BETA II terminal........................................................................................  61

Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200)...............................................  62

Connecting KRONE ISOBUS terminal .....................................................................................  64

Connecting foreign ISOBUS terminal ........................................................................................  67

Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 .......................  68

Connecting joystick ....................................................................................................................  68

Connecting operation panel .......................................................................................................  71

Connecting road travel lighting ..................................................................................................  72

Installing universal shaft ............................................................................................................  73

Checking the tines on the tine conditioner .................................................................................  73

Operation ..................................................................................................................................  75

Front guard ................................................................................................................................  75

Folding up the front guard..........................................................................................................  76

Fold down the front guard ..........................................................................................................  76

Side guard .................................................................................................................................  76

Folding up side guard (transport position) .................................................................................  77

Folding down side guard (working position) ..............................................................................  77

Operate the support jack ...........................................................................................................  77

Move parking jacks into transport position.................................................................................  78

Move parking jacks into support position ...................................................................................  78

Locking / releasing stop cocks ...................................................................................................  79

Lowering machine from transport position to working position ..................................................  79

Lowering both lateral mowers from transport position to headland position ..............................  80

Lowering all mowers from headland position to working position ..............................................  80

Lifting all mowers from working position to headland position ...................................................  81

Lowering the machine from transport position to working position ............................................  82

Raising machine from headland position to transport position ..................................................  84

Lifting both lateral mowers from headland position to transport position ...................................  84

Field mode .................................................................................................................................  84

Field mode on slopes.................................................................................................................  85

Driving and transport ..............................................................................................................  87

Prepare the machine for road travel ..........................................................................................  88

Switching off the machine ..........................................................................................................  88

Preparing the machine for shipment ..........................................................................................  90

Lifting the machine.....................................................................................................................  90

Lashing the machine..................................................................................................................  91

KRONE Beta II terminal ...........................................................................................................  92

ISOBUS Shortcut Button not available ......................................................................................  92

Switching terminal on/off............................................................................................................  93

Design of display .......................................................................................................................  94

4

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

12

12.1

12.2

12.3

12.4

13

13.1

13.1.1

13.1.2

15

15.1

15.2

15.3

15.4

15.5

14

14.6.2.2

14.6.2.3

14.6.2.4

14.6.2.5

14.6.2.6

14.6.3

14.6.3.1

14.6.3.2

14.6.3.3

14.6.3.4

14.6.3.5

14.6.3.6

14.6.4

14.6.4.1

14.6.4.2

14.6.5

14.1

14.2

14.3

14.3.1

14.4

14.5

14.6

14.6.1

14.6.1.1

14.6.1.2

14.6.1.3

14.6.1.4

14.6.2

14.6.2.1

14.6.6

14.7

14.7.1

14.7.2

14.7.3

14.7.4

14.7.5

14.7.6

14.7.7

14.7.8

14.8

14.8.1

14.8.2

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Table of contents

KRONE ISOBUS terminal (CCI 800, CCI 1200) ......................................................................  95

Touchable display ......................................................................................................................  95

Switching terminal on/off............................................................................................................  96

Design of display .......................................................................................................................  97

Design of the KRONE machine application ...............................................................................  97

Foreign ISOBUS terminal ........................................................................................................  99

Varying functions to KRONE ISOBUS terminal .........................................................................  99

Deviating functions on ISOBUS terminals with 10 keys ............................................................  99

Reverse travel..........................................................................................................................  100

Terminal - Machine Functions ..............................................................................................  101

Status line ................................................................................................................................  101

Keys .........................................................................................................................................  103

Displays in the work fields .......................................................................................................  105

Mower displays ........................................................................................................................  107

Calling up working screen........................................................................................................  107

Automatic call of the Road travel screen .................................................................................  110

Working screens in manual mode ...........................................................................................  110

Working screen “Lift/lower front mounted mower” ...................................................................  111

Lowering front mounted mower ...............................................................................................  111

Lifting front mounted mower ....................................................................................................  111

Lowering both lateral mowers from transport position to headland position ............................  111

Lifting both lateral mowers from headland position to transport position .................................  112

Working screen “Lift/lower mowers”.........................................................................................  112

Lowering both lateral mowers from transport position to headland position ............................  112

Lowering all mowers from headland position to working position ............................................  112

Lowering individual mowers from headland position to working position ................................  113

Lifting individual mowers from working position to headland position .....................................  114

Lifting all mowers from working position to headland position .................................................  114

Lifting both lateral mowers from headland position to transport position .................................  115

Working screen “Lift/lower mowers by pressing and holding down key” .................................  115

Lowering both lateral mowers from transport position to headland position ............................  115

Lowering all mowers from headland position to working position ............................................  115

Lowering individual mowers from headland position to working position ................................  116

Lifting individual mowers from working position to headland position .....................................  116

Lifting all mowers from working position to headland position .................................................  116

Lifting both lateral mowers from headland position to transport position .................................  117

Working screen “Overcut/width schift” .....................................................................................  117

Increasing/reducing overcut.....................................................................................................  118

Increasing/reducing width shift ................................................................................................  118

Working screen “Hydraulic system” .........................................................................................  118

Changing to automatic mode ...................................................................................................  119

Working screens in automatic mode........................................................................................  119

Lowering front mounted mower ...............................................................................................  119

Lifting front mounted mower ....................................................................................................  119

Lifting/lowering lateral mowers individually ..............................................................................  119

Lowering all mowers from headland position to working position ............................................  120

Lifting all mowers from working position to headland position .................................................  120

Increasing/reducing overcut.....................................................................................................  121

Presetting width shift ...............................................................................................................  122

Changing to manual mode.......................................................................................................  122

Operating machine via joystick ................................................................................................  123

Auxiliary functions (AUX) .........................................................................................................  123

Auxiliary assignment of joystick ...............................................................................................  124

Terminal - Menus ...................................................................................................................  128

Menu structure .........................................................................................................................  128

Recurring icons ........................................................................................................................  129

Bring up menu level ................................................................................................................  131

Selecting a menu .....................................................................................................................  131

Changing value ........................................................................................................................  132

5

Table of contents

16

16.1

16.2

16.3

16.4

16.5

16.6

16.7

16.8

16.9

16.10

16.11

15.15.4

15.15.5

15.15.6

15.15.7

15.15.8

15.16

15.16.1

15.16.2

15.16.3

15.16.4

15.16.5

15.16.6

15.17

15.6

15.7

15.8

15.9

15.10

15.11

15.12

15.13

15.14

15.14.1

15.14.2

15.15

15.15.1

15.15.2

15.15.3

17

17.1

17.1.1

17.1.2

17.1.3

17.1.4

17.1.5

17.1.6

17.2

17.3

17.4

17.5

17.6

18

18.1

18.2

18.3

19

Changing mode .......................................................................................................................  134

Menu 1 “Overcut” .....................................................................................................................  134

Menu 2 “Width shift”.................................................................................................................  135

Menu 3 “Front Mounted Mower” ..............................................................................................  136

Menu 4 “Accelerator Rollers” ...................................................................................................  137

Menu 5 “Manual Control/Time Control/Distance Control” ........................................................  138

Menu 6 “Lowering Speed” .......................................................................................................  140

Menu 7 “Overlap” .....................................................................................................................  141

Menu 13 “Counters” .................................................................................................................  142

Menu 13-1 “Customer Counter” ...............................................................................................  142

Menu 13-2 “Total Counter” ......................................................................................................  145

Menu 14 “ISOBUS” ..................................................................................................................  147

Menu 14-1 “Diagnostics Auxiliary (AUX)” ................................................................................  147

Menu 14-2 “Driving speed/direction of travel diagnostics” .......................................................  148

Menu 14-3 “Setting the Background Colour” ...........................................................................  149

Menu 14-5 "SectionControl".....................................................................................................  150

Menu 14-7 "Changing over number of keys" ...........................................................................  151

Menu 14-9 “Switching Between the Terminals” .......................................................................  152

Menu 14-10 “Switching between Task Controllers” .................................................................  152

Menu 14-11 “Switching between Data Loggers”......................................................................  153

Menu 15 “Settings” ..................................................................................................................  154

Menu 15-1 “Sensor Test” .........................................................................................................  154

Menu 15-2 “Actuator Test” .......................................................................................................  158

Menu 15-3 "Manual operation without confirmation prompt" ...................................................  162

Menu 15-4 "Error list"...............................................................................................................  164

Menu 15-5 “Software Information” ...........................................................................................  165

Menu 15-6 “Technician Level” .................................................................................................  166

Task Controller.........................................................................................................................  166

Settings...................................................................................................................................  169

Setting the cutting height .........................................................................................................  169

Setting the lateral links.............................................................................................................  170

Setting the lifting speed / lowering speed of the hydraulic cylinders........................................  171

Setting the side guards ............................................................................................................  172

Checking/setting locking of side guards ..................................................................................  173

Setting the conditioner speed ..................................................................................................  174

Setting the degree of conditioning ...........................................................................................  174

Setting swath width ..................................................................................................................  175

Setting wide spreading ............................................................................................................  176

Setting wide spreading sheet...................................................................................................  176

Setting the width shift...............................................................................................................  177

Maintenance - General Information......................................................................................  178

Maintenance table ...................................................................................................................  178

Maintenance – Before the season ...........................................................................................  178

Maintenance – After the season ..............................................................................................  179

Maintenance - Once after 50 hours .........................................................................................  179

Maintenance - Every 10 hours, but at least once a day...........................................................  179

Maintenance - Every 50 hours .................................................................................................  180

Maintenance - Every 200 hours ...............................................................................................  180

Tightening torques ...................................................................................................................  180

Deviating tightening torques ....................................................................................................  183

Venting the friction clutch.........................................................................................................  183

Checking guard cloths .............................................................................................................  186

Cleaning the machine ..............................................................................................................  186

Maintenance - Hydraulic System..........................................................................................  187

Hydraulic oil .............................................................................................................................  188

Oil filter.....................................................................................................................................  188

Checking hydraulic hoses ........................................................................................................  189

Maintenance - Gearbox .........................................................................................................  190

6

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

26

26.1

26.2

27

28

24

24.1

24.2

24.3

24.4

24.5

24.5.1

25

23

23.1

23.2

23.3

23.4

23.4.1

23.4.1.1

23.4.2

23.4.3

23.4.4

23.4.5

23.5

23.6

21

21.1

21.2

22

22.1

22.2

19.1

19.2

19.3

20

20.1

20.2

20.2.1

20.2.2

20.2.3

20.3

20.4

Table of contents

Overview of gearboxes ............................................................................................................  190

Input gearbox ...........................................................................................................................  191

Main gearbox ...........................................................................................................................  192

Maintenance - Cutterbar........................................................................................................  193

Rotary hub ...............................................................................................................................  193

Check/change blades ..............................................................................................................  194

Checking the blade for wear ....................................................................................................  195

Changing blades for the “blade screw connection” version .....................................................  196

Changing blades for the “blade quick fastener” version ..........................................................  197

Checking/replacing linings on cutterbar ...................................................................................  198

Checking oil level .....................................................................................................................  198

Maintenance - Lubrication ....................................................................................................  200

Lubricating universal shaft .......................................................................................................  200

Lubrication chart - Machine .....................................................................................................  201

Maintenance – Electrics ........................................................................................................  203

Position of sensors ..................................................................................................................  204

Setting the sensors ..................................................................................................................  206

Malfunction, cause and remedy ...........................................................................................  208

General Error Messages..........................................................................................................  208

Logical Error Messages ...........................................................................................................  210

Physical Error Messages .........................................................................................................  211

Disturbances of the electrics/electronics .................................................................................  213

Error Messages........................................................................................................................  213

Possible error types (FMI)........................................................................................................  214

Overview of control units .........................................................................................................  215

Overview of fuses ....................................................................................................................  215

Remedying sensor/actuator error ............................................................................................  215

Error list....................................................................................................................................  215

Emergency manual operation ..................................................................................................  216

General disturbances...............................................................................................................  218

Repairs, maintenance and settings by technicians ...........................................................  219

Emergency manual operation ..................................................................................................  219

Replacing the shear bolt at the rotary hub ...............................................................................  222

Checking/replacing retaining bolts ...........................................................................................  223

Checking/replacing blade carrier .............................................................................................  224

Checking/replacing cutting discs/mower drums.......................................................................  224

Checking the wear limit on cutting discs/mower drums ...........................................................  225

Waste disposal.......................................................................................................................  226

Appendix ................................................................................................................................  227

Hydraulic diagram (for the version with “terminal”) ..................................................................  227

Hydraulic diagram (for the “standard” version) ........................................................................  228

Index........................................................................................................................................  229

Declaration of conformity .....................................................................................................  237

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 7

1

1.1

1

Information on This Document

Validity

Information on This Document

1.1

1.2

1.3

1.4

1.5

1.5.1

Validity

This document is valid for machines of type:

EasyCut B 1000 CV

This document only describes the rear combination. If the combination is used with front mounted mower, the operating instructions of the front mounted mower must also be considered.

All information, illustrations and technical data in this document correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Re-ordering

You can request a replacement document if this document became completely or partly unusable, or if you need it in a different language. Please specify the document number shown on the cover page in your order. Alternatively, you can download the document online from

KRONE MEDIA https://media.krone.de

.

Applicable documents

To ensure that the machine is used safely and as intended, observe the following further applicable documents.

• Operating instructions for universal shaft

• Operating instructions terminal

• With front mounted mower: Operating instructions front mounted mower

• Assembly instructions, KRONE

Target group of this document

This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification,

see Page 15 .

How to use this document

Directories and references

Contents/headers

The contents and headers in this document ensure quick orientation in the chapters.

Index

The index contains catchwords in alphabetical order which enable to find information on a desired topic easily. The index can be found on the last pages of this document.

Cross references

Cross references to another place in the document or to another document are in the text with page number.

8

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

Information on This Document

How to use this document

Examples:

Check the tight seat of all screws on the machine, see Page 9

. ( INFO : If you use an electronic version of this document, click on the link to go to the specified page.)

• For further information, refer to the operating instructions of the universal shaft manufacturer.

1

1.5

Information on direction

Directional information in this document, such as front, rear, right and left, applies in the direction of travel of the machine.

Term “machine”

Throughout the rest of this document, the "mowing combination" will also be referred to as the

"machine".

Figures

The figures in this document do not always represent the exact machine type. The information that refers to the figure always corresponds to the machine type of this document.

Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document.

Means of representation

Icons in the text

The following means of representation (icons) are used to present the text more clearly:

This arrow characterizes an action step . Several arrows in a row identify a sequence of actions to be performed step by step.

This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions.

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

This bullet point identifies an enumeration . If the bullet point is intended, it identifies the second level of the enumeration.

Icons in figures

The following icons can be used in illustrations:

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 9

1

1.5

Information on This Document

How to use this document

Icon

1

X

LH

Explanation

Reference sign for part

Dimensions (e. g. also W = width,

H = height, L = length)

Left side of machine

Direction of travel

Reference line for visible material

Centre line

Open

Apply liquid lubricant (e.g. lubricating oil)

Icon

I

RH

Explanation

Position of a part (e.g. move from position I to position II)

Magnification of display detail

Right side of machine

Direction of motion

Reference line for covered material

Cable routes

Closed

Apply lubricating grease

Warning signs

Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words.

The warning signs must be read and the measures must be observed in order to prevent personal injury.

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

Please observe all notes marked with the danger sign in order to avoid injuries or death.

Explanation of signal words

DANGER

The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

WARNING

The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

CAUTION

The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored.

Example of a warning sign:

10

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

1.5.7

Information on This Document

How to use this document

1

1.5

WARNING

Eye damage caused by flying dirt particles

When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt.

„ Keep people away from the working area.

„ Wear personal protective equipment when performing cleaning work with compressed air

(e.g. eye protection).

Warnings of property damage/environmental damage

Warnings of property/environmental damage are separated from the remaining text and marked with "Notice".

Example:

NOTICE

Gearbox damage due to low oil level

The gearboxes could be damaged when the oil level is too low.

„ Check gear oil level at regular intervals and top up oil, if necessary.

„ Check gear oil level approx. 3 to 4 hours after the machine has been switched off. Check oil level only when machine is in horizontal position.

Notes with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the machine are separated from the remaining text and marked with “Information”.

Example:

INFO

Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer.

Conversion table

The following table can be used to convert metric units into US units.

Size

Area

Volume flow Litres per minute L/min

Cubic metres per hour m³/h

Force

Length

Power

SI units (metric)

Unit name Abbreviation

Hectare ha

Newton

Millimetre

Metre

Kilowatt

N mm m kW

Factor

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

Inch-pound units

Unit name

Acre

US gallons per minute

Pound force

Inch

Foot

Horsepower

Abbreviation acres gpm lbf in.

ft.

hp

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Original operating instructions 150000701_07_en 11

1

1.5

Information on This Document

How to use this document

Size

Pressure

Torque

SI units (metric)

Unit name Abbreviation

Kilopascal kPa

Megapascal bar (non-SI)

Newtonmeter

MPa bar

Nm

Factor

0.1450

145.0377

14.5038

0.7376

Temperature Degrees Celsius °C

Velocity

Volumes

Weight

Metres per minute

Metres per second

Kilometres per hour

Litres

Millilitre

Cubic centimetre

Kilogram m/min m/s km/h

L ml cm³ kg

8.8507

°Cx1.8+32

3.2808

3.2808

0.6215

0.2642

0.0338

0.0610

2.2046

Inch-pound units

Unit name Abbreviation

Pounds per square inch psi pound-foot or foot-pound ft∙lbf pound-inch or inch-pound

Degrees

Fahrenheit in∙lbf

°F

Feet per minute ft/min

Feet per second ft/s

Miles per hour mph

US gallon

US ounce

Cubic inch

US gal.

US oz.

in³

Pound lbs

12

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Original operating instructions 150000701_07_en

This page has been left blank deliberately.

Information on This Document

How to use this document

1

1.5

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Original operating instructions 150000701_07_en 13

2

2.1

2

Safety

Intended use

Safety

2.1

2.2

Intended use

This machine is a mower and is used to mow crops.

The crops designated for the intended use of this machine are stalk and leaf crops growing on the ground.

The machine is designed exclusively for use in agriculture and may only be used when

• all safety devices are available according to the operating instructions and are located in the protective position.

• all safety instructions of the operating instructions have been observed and complied with,

both in chapter “Basic safety instructions”, see Page 15 , and directly in the chapters of the

operating instructions.

The machine may be used only by people who satisfy the personnel qualification requirements

designated by the machine manufacturer, see Page 15

.

These operating instructions are part of the machine and must therefore be at hand when the machine is in use. The machine may be operated only when the operator has received training and in compliance with these operating instructions.

If the machine is used for applications which are not described in these operating instructions, this may result in serious injuries or death and damage to the machine and other property.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

The intended use shall also include the adherence to the operating, maintenance and repair conditions set by the manufacturer.

Reasonably foreseeable misuse

Any use beyond the intended use

see Page 14 is regarded as improper use and is therefore

misuse according to the Machinery Directive. The manufacturer is not liable for damage resulting from this, the user alone bears the risk.

Such misuse is for example:

Processing of crops which are outside the intended use of the machine, see Page 14

• Transport of people

• Transport of goods

• Exceeding the permitted technical gross weight

• Non-compliance with the safety labels on the machine and safety notes in the operating instructions

• Performing troubleshooting, setting, cleaning, repair and maintenance work contrary to the information in the operating instructions

• Unauthorised modifications to the machine

• Attachment of unauthorised or unapproved additional equipment

• Use of spare parts which are not KRONE original spare parts

• Stationary operation of the machine

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications will exclude any liability of the manufacturer for consequential damage.

14

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Original operating instructions 150000701_07_en

2.3

2.4

2.4.1

2.4.2

Safety

Service life of the machine

Service life of the machine

• The service life of this machine depends on its proper operation and maintenance as well as the operating and harvesting conditions.

• By heeding the instructions and information in these operating instructions, permanent operational readiness and a long service life of the machine can be achieved.

• After each operating season, inspect the entire machine for wear and other damage.

• Replace damaged and worn components before recommissioning the machine.

• Carry out a full technical inspection of the machine after five years of machine operation and make a decision on further machine usage taking the results of this inspection into account.

• Theoretically, the service life of this machine is unlimited as all worn or damaged components can be replaced.

2

2.3

Basic safety instructions

Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to the environment and property.

Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety.

Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not followed, people may be seriously injured or killed.

„ Before using the machine for the first time, read and follow all the "Basic safety instructions".

„ Before working, also read and observe the respective sections in the operating instructions.

„ Keep the operating instructions ready to hand for the user of the machine in the document storage tube,

see Page 38 .

„ Hand over the operating instructions to subsequent users.

Personnel qualification of the operating personnel

If the machine is not used properly, people may be seriously injured or killed. To avoid accidents, each person who works with the machine must satisfy the following minimum requirements:

• He is physically capable of controlling the machine.

• He can work safely with the machine in accordance with these operating instructions.

• He understands the method of operation of the machine within the scope of his work and can identify and avoid the dangers associated with the work.

• He has read the operating instructions and can implement the information in the operating instructions accordingly.

• He is familiar with driving vehicles safely.

• For road travel he has adequate knowledge of the highway code and has the stipulated driving licence.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 15

2

2.4

2.4.3

Safety

Basic safety instructions

Personnel qualification of the technicians

If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed improperly on the machine, people may be seriously or fatally injured. To avoid accidents, everyone who performs work according to these instructions must meet the following minimum requirements:

• Qualified professional, with relevant training.

• Capable of assembling the (partially) disassembled machine according to the assembly instructions provided by the manufacturer.

• Capable of extending, modifying or repairing the function of the machine according to the relevant instructions provided by the manufacturer.

• Ability to perform the work safely according to these instructions.

• Understands the mode of operation of the work to be performed and the machine and is able to identify and avoid risk in carrying out the necessary work.

• Has read these instructions and is able to implement the information explained in these instructions accordingly.

2.4.4

Children in danger

Children are not in a position to assess dangers and behave unpredictably.

Thus children are particularly at risk.

„ Keep children away from the machine.

„ Keep children away from consumables.

„ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements.

2.4.5

2.4.6

2.4.7

Connecting the machine

When tractor and machine are not correctly connected, there is a risk of causing serious accidents.

„ When connecting, follow all operating instructions:

• the operating instructions of the tractor

the operating instructions of the machine, see Page 55

• the operating instructions of universal shaft

„ Observe the changed driving behaviour of the combination.

Structural modifications on the machine

Structural changes and enhancements may impair the functionality and operational safety of the machine. People may be seriously injured or killed as a result.

Structural changes and enhancements are not permitted.

Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents.

„ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

16

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Original operating instructions 150000701_07_en

2.4.8

2.4.9

Safety

Basic safety instructions

2

2.4

Jobs on the machine

Passengers

Passengers may be seriously injured by the machine or fall off the machine and run over.

Ejected objects may strike and injure passengers.

„ Never carry passengers on the machine.

Operational safety: Technically sound condition

Operation only after proper commissioning

The operational safety of the machine is not guaranteed without proper commissioning in accordance with these operating instructions. This may result in accidents and people may be seriously or fatally injured.

„ Use the machine only after proper commissioning,

see Page 55 .

Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and cause accidents. Thus there is a risk of serious injuries or death.

„ All maintenance and setting work must be performed according to the chapters

“Maintenance and Setting”.

„ Before performing any maintenance and setting work, shut down and safeguard the machine,

see Page 26

.

Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.

As a result, people may be seriously injured or killed. The following parts of the machine are particularly important for safety:

• Safety Devices

• Connecting devices

• Lighting

• Hydraulics

• Universal shaft

If there are doubts about the operational safety of the machine, for example due to an unexpected change to the operational behaviour, visible damage or leaking consumables:

„

„Shut down and safeguard the machine, see Page 26 .

„ Immediately eliminate potential causes of damage, for example heavy soiling, or tighten slack screws.

„ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 17

2

2.4

Safety

Basic safety instructions

Technical limit values

If the technical limit values of the machine are not observed, the machine may be damaged. As a result, accidents may occur and people may be seriously or fatally injured. With regard to safety, it is especially important to observe the following technical limit values:

• maximum permitted operating pressure of the hydraulics

• maximum permitted drive speed

• maximum permitted axle loads of the tractor

• maximum permitted transport height and width

„

Comply with limit values, see Page 44 .

2.4.10

Danger zones

If the machine is switched on, its surrounding can present a danger zone.

Avoid entering the danger zone of the machine by observing the minimum safety distance.

If the safety distance is not observed, people may be seriously injured or killed.

„ Do not switch on the drives and engine if the minimum safety distance has not been observed.

„ If people fail to observe the minimum safety distance, switch off the drives.

„ Switch the machine off in shunting and field mode.

The safety distance is:

For machine in shunting and field mode

In front of the machine

Behind the machine

On either side of the machine

30 m

5 m

3 m

For machine switched on without driving motion

In front of the machine 3 m

Behind the machine 5 m

On either side of the machine 3 m

The safety distances specified here are minimum distances in terms of intended use. If necessary, these safety distances must be increased according to the operating and ambient conditions.

„ Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and secure the machine, see Page 26 . This also applies to brief inspection

work.

„ Consider the information in all relevant operating instructions:

• the operating instructions of the tractor

• the operating instructions of the machine

• the operating instructions of universal shaft

Danger zone universal shaft

People may be caught, pulled in and seriously injured by the universal shaft.

„ Observe operating instructions of universal shaft.

„ Ensure sufficient overlap of section tube and universal shaft guards.

„ Make sure that the universal shaft guards are mounted and that they are fully functional.

18

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Safety

Basic safety instructions

„ Allow the universal shaft locks to engage. There must be no areas of the locking device on the PTO shaft fork which could cause catching or entrapment (e.g. by annular design, protective collar around the locking pin).

„ Attach chains to prevent the universal shaft guards from rotating with the shaft.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Ensure that the selected speed and direction of rotation of the PTO shaft of the tractor match the permitted speed and direction of rotation of the machine.

„ Switch off the PTO shaft when the angles between the universal shaft and the PTO shaft are too large. The machine may be damaged. Parts may be hurled up and cause injury to people.

2

2.4

Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and the driven components.

Before switching on the PTO shaft:

„ Ensure that all protective devices are mounted and brought into protective position.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Switch off drives if they are not needed.

Danger zone between tractor and machine

People standing between the tractor and machine may be seriously injured or killed if the tractor rolls away or by carelessness or machine movements:

„ Before carrying out any work between the tractor and the machine: Always turn off and

secure the machine, see Page 26

. This also applies to brief inspection work.

„ If the lifting device must be actuated, instruct all people to keep away from the range of movement of the lifting device.

Danger zone ejected objects

Crops and foreign bodies may be forcefully flung out and injure or kill people.

„ Before starting the machine, instruct all people to leave the danger zone of the machine.

„ If people are in the danger zone of the machine, immediately switch off drives and diesel engine.

Danger zone when drive is switched on

When the drive is switched on, there is a danger to life caused by rotating machine parts.

Ensure that there are no persons in the danger zone of the machine.

„ Before starting the machine, instruct all people to leave the danger zone of the machine.

„ In case of dangerous situations, immediately switch off drives and instruct people to leave the danger zone.

Danger zone due to trailing machine parts

If machine parts are trailing, people may be seriously injured or killed.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 19

2

2.4

Safety

Basic safety instructions

After the drives have been switched off, the following machine parts will trail:

• Universal shafts

• Cutting discs

• Conditioner

• Conveying devices

„

„Shut down and safeguard the machine, see Page 26 .

„ Do not attempt to approach the machine until all moving machine parts have come to a standstill.

2.4.11

Ensuring functionality of safety devices

If safety devices are missing or damaged, people may be seriously injured or killed by moving machine parts.

„ Replace damaged safety devices.

„ Mount dismounted safety devices and machine parts again before start-up and move them to protective position.

„ If it is doubtful whether all safety devices have been correctly installed and are functional, have a service centre check them.

Keeping universal shaft guard functional

The overlap of universal shaft and protective cap on the machine must not be less than 50 mm.

This minimum overlap is also required for protective devices of wide-angle universal shaft and if couplings or other components are used. If the operator has to reach between the universal shaft guard and the protective cap to connect the universal shaft, the clearance on one level must be at least 50 mm. On all levels the clearance must be no more than 150 mm.

2.4.12

Personal protective equipment

The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment includes, for example:

• Suitable protective gloves

• Safety shoes

• Tight-fitting protective clothing

• Hearing protection

• Protective goggles

• If dust is generated: appropriate breathing protection

„ Specify and provide personal protective equipment for the particular job.

„ Use only personal protective equipment which is in proper condition and offers effective protection.

„ Adjust personal protective equipment to the person, for example the size.

„ Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet.

20

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

2.4.13

2.4.14

Safety

Basic safety instructions

2

2.4

Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing safety labels increase the risk of serious and fatal injuries.

„ Clean dirty safety labels.

„ Make sure every time after cleaning the safety labels that they are complete and legible.

„ Immediately replace missing, damaged and unrecognizable safety labels.

„ Provide spare parts with intended safety labels.

Descriptions, explanations and order numbers of safety labels, see Page 28 .

Road safety

Dangers during road travel

Other road users can be put at risk when you drive on public roads and the machine is not properly illuminated and/or exceeds the maximum dimensions and weights laid down by national law.

„ Prior to driving on public roads, ensure that the maximum permissible dimensions, weights and axle, support and trailer loads are not exceeded which are applicable under national law for driving on public roads.

„ Before driving on roads, switch on the road travel lighting and ensure that it functions properly.

„ Before driving on roads, close all stop cocks for the hydraulic supply to the machine between tractor and machine.

„ Before driving on roads, move the tractor control units to the neutral position and lock them.

Danger when driving on road and field

Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

„ Observe measures for driving on road and field,

see Page 87 .

Dangers if the machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.

„ Before driving on roads, prepare the machine for road travel,

see Page 88

.

Danger when cornering with a hitched machine and due to the overall width

Accidents may occur when cornering due to the machine swinging out and also due to the overall width.

„ Consider the overall width of the combined tractor and machine.

„ Consider the larger swivel range when cornering.

„ Consider people, oncoming traffic and obstacles when turning.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 21

2

2.4

Safety

Basic safety instructions

Dangers when operating the machine on slopes

The machine may tilt when it is used on slopes. As a result, accidents may occur and people may be seriously injured or killed.

„ Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of the tyres to the ground is ensured.

„ Turn the machine at low speed. Turn in a large arc.

„ Avoid driving across a slope because the centre of gravity of the machine will be changed by payload and by executing machine functions.

„ Avoid abrupt steering movements on slopes.

„ Do not move the machine from working position to transport position or from transport position to working position as long as the machine is used across a slope.

„ Do not park the machine on slopes.

„ Observe procedures for operating the machine on slopes,

see Page 85

.

2.4.15

2.4.16

Parking the machine safely

An incorrectly parked and insufficiently safeguarded machine can represent a danger for people, especially children, and can be set into motion or fall over in an uncontrolled manner.

People may be injured or killed.

„ Park the machine on a horizontal and level ground capable of bearing the load.

„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

„ Observe section “Parking the Machine” in chapter Driving and Transport.

see Page 88

„ Before parking: Shut down and safeguard the machine,

see Page 26

.

Consumables

Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

„ Use only consumables which comply with the requirements of the manufacturer.

For requirements on consumables, see Page 45

.

Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

„ Do not release consumables into the environment.

„ Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of according to the official regulations.

22

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Original operating instructions 150000701_07_en

2.4.17

Safety

Basic safety instructions

2

2.4

Dangers arising from environment

Fire hazard

Combustible materials may accumulate in the machine due to operation or animals, such as rodents or nesting birds, or dust resuspension.

In case of dry usage conditions, dust, impurities and crop residue may ignite on hot parts and the resulting fire may seriously injure or kill people.

„ Check and clean the machine every day before using it for the first time.

„ Check and clean the machine regularly during the working day.

Life-threatening electric shock from overhead lines

When folding the mowers in and out, the machine may reach the height of overhead lines. This may cause voltage to flash over to the machine and cause a fatal electric shock or fire.

„ Keep a sufficient distance from electrical overhead lines when folding the mowers in and out.

„ Never fold the mowers in or out near pylons and overhead lines.

„ With mowers folded in, keep a sufficient distance from electrical overhead lines.

„ To avoid a potential electric shock caused by a voltage flashover, never leave or climb into the tractor under overhead lines.

Behavior in the case of voltage flashover of overhead lines

High electric voltage may be applied to electrically conducting parts of the machine due to voltage flashover. In case of voltage flashover, a voltage drop where major voltage differences are present is created on the ground around the machine. Due to major voltage differences in the ground, people may be killed by electric shocks when making big steps, laying on the ground or supporting themselves with their hands.

„ Do not leave the cabin.

„ Do not touch any metal parts.

„ Do not establish any conductive connection to the ground.

„ Warn people: Do not approach the machine. Electrical voltage differences on the ground may lead to severe electric shocks.

„ Wait for help from professional rescue teams. The overhead line must be switched off.

If people have to leave the cabin despite the voltage flashover, for example because there is an imminent danger to life due to fire:

„ Avoid simultaneous contact with machine and ground.

„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside.

„ Move away from the machine in very small steps keeping your feet close together.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 23

2

2.4

2.4.18

Safety

Basic safety instructions

Sources of danger on the machine

Noise may damage your health

The noise development of the machine during operation may cause health damage such as hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the noise level also increases. The height of the sound pressure level depends mainly on the tractor used. The emissions value was measured with the cabin closed under conditions according to

DIN EN ISO 4254-1, Appendix B, see Page 44

.

„ Before starting up the machine, estimate the risk caused by noise.

„ Depending on the ambient conditions, working hours and the working and operating conditions of the machine, specify and use suitable hearing protection.

„ Specify rules for the use of hearing protection and for the working time.

„ During operation keep windows and doors of the cabin closed.

„ Remove hearing protection for road travel.

Liquids under high pressure

The following liquids are under high pressure:

• Hydraulic oil

Liquids escaping under high pressure may penetrate through the skin and cause severe injuries.

„ Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged hydraulic system.

„ Never search for leaks with bare hands. Even a very pin-sized hole may lead to serious injuries.

„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.

„ Keep body and face away from leaks.

„ If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from the body as quickly as possible.

Hot liquids

Persons can suffer burns and/or scalding when hot liquids are drained.

„ Wear personal protective equipment when hot consumables are drained.

„ If necessary, allow liquids and machine parts to cool down before you start repair, maintenance and cleaning work.

Damaged hydraulic hoses

Damaged hydraulic hoses may tear off, burst or cause oil leaks. As a result, the machine may be damaged and people may be seriously injured.

„

Shut down and safeguard the machine, see Page 26

.

„ If it is suspected that hydraulic hoses are damaged, immediately contact a service centre,

see Page 189

.

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EasyCut B 1000 CV

Original operating instructions 150000701_07_en

2.4.19

Safety

Basic safety instructions

Hot surfaces

The following components may become hot during operation and may burn people:

• Gearbox

• Cutterbar

• Hydraulic components

„ Maintain an adequate distance from hot surfaces and adjacent components.

„ Leave machine parts to cool down and wear protective gloves.

2

2.4

Dangers in connection with certain activities: Working on the machine

Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may start moving. Thus there is a risk of serious injuries or death.

„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it,

see Page 26

.

Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of accidents, serious injuries or death.

„ Only perform work which is described in this operating instructions. Prior to any work, stop

and safeguard the machine, see Page 26

.

„ All other maintenance and repair work must only be performed by qualified specialist workshop.

Working at or on heights of the machine

There is a risk of falling when working at or on heights of the machine. As a result, accidents may occur and people may be seriously or fatally injured.

„

Prior to any work, stop and safeguard the machine, see Page 26 .

„ Make sure you stand securely.

„ Use a suitable fall protection.

„ Secure the area below the assembly point against falling objects.

Raised machine and machine parts

The raised machine and machine parts may fall or tilt unintentionally. People may be seriously injured or killed, as a result.

„

Do not stay under the raised machine or machine parts which are not safely supported, see

Page 27 .

„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.

„ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 25

2

2.5

Safety

Safety routines

Danger associated with welding work

Improper welding work will endanger the operational safety of the machine. As a result, accidents may occur and people may be seriously or fatally injured.

„ Never perform welding work on the following components:

• Gearbox

• Components of the hydraulics

• Components of the electronics

• Frame or supporting components

• Running gear

„ Before carrying out welding work on the machine, obtain consent by KRONE customer service and, if required, identify alternatives.

„ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.

„ Welding work must only be performed by experienced qualified personnel.

„ Attach the earthing of the welding device near the welding points.

„ Caution when performing welding work near electric and hydraulic parts, plastic parts and pressure accumulators. The parts may be damaged, endanger people or cause accidents.

2.4.20

Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.

„ As a matter of principle: Park the machine.

„ Get an overview of the existing danger and identify the reason.

„ Secure the accident site.

„ Save persons from the danger zone.

„ Leave danger zone and do not enter it again.

„ Alarm rescue workers and seek help, if possible.

„ Carry out immediate lifesaving actions.

2.5

Safety routines

2.5.1

Shutting down and safeguarding the machine

WARNING

Risk of injury due to movement of the machine or machine parts

If the machine has not been shut down, machine or machine parts may move unintentionally.

As a result, people may be seriously injured or killed.

„ Before leaving the operating position: Shut down and safeguard the machine.

26

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Original operating instructions 150000701_07_en

2.5.2

2.5.3

Safety

Safety routines

To shut down and safeguard the machine:

„ Park the machine on a stable, horizontal and level ground.

„ Switch off the drives and wait until coasting parts have come to a complete stop.

„ Lower the machine all the way to the ground.

„ Switch off the tractor engine, remove the ignition key and take it with you.

„ Secure the tractor against rolling away.

2

2.5

Securing raised machine and machine parts against lowering

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine or machine parts are not secured against lowering, the machine or machine parts may roll, fall or sag. Thus people could be squeezed or killed.

„ Lower the raised machine parts.

„ Shut down and safeguard the machine,

see Page 26

.

„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.

„ Before working on or under raised machine parts: Safely support machine or machine parts.

In order to safely support the machine or machine parts:

„ To support, only use suitable and sufficiently dimensioned materials that do not break or yield.

„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used.

„ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well.

Carrying out oil level check and oil and filter element changes safely

WARNING

Carrying out oil level check and oil and filter element changes safely

If oil level check and oil and filter element changes are not carried out safely, the operational safety of the machine may be impaired. This may result in accidents.

„ Carry out oil level check and oil and filter element changes safely.

To carry out oil level check, oil and filter element changes safely:

„ Lower raised machine parts or secure them against falling,

see Page 27 .

„

Shut down and safeguard the machine, see Page 26

.

„ Observe the intervals for oil level check, oil and filter element changes,

see Page 178

.

„ Use only the oil grades and quantities specified in the consumables table,

see Page 45

.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 27

2

2.6

Safety

Safety labels on the machine

„ Clean the area around the parts (for example gearbox, high-pressure filter) and make sure that no foreign objects get into the parts or the hydraulic system.

„ Check existing seal rings for damage and replace them, if necessary.

„ Collect leaking or waste oil in a container designated for the purpose and dispose of it

properly, see Page 22 .

2.5.4

Running actuator test

WARNING

Run actuator test safely

When actuators are energised, functions are carried out directly and without a safety prompt.

This may cause the unintentional movement of machine parts, trapping and seriously or fatally injuring persons.

ü Only persons familiar with the machine are permitted to perform the actuator test.

ü The person performing the test must know which machine parts are activated by controlling the actuators.

„ Run the actuator test safely.

To run the actuator test safely:

„ Lower raised machine parts or secure them against falling,

see Page 27 .

„

Shut down and secure the machine, see Page 26 .

„ Cordon off the danger zone of the actuated moving machine parts in a clearly visible manner.

„ Ensure that there is nobody in the danger zone of the actuated moving machine parts.

„ Switch on the ignition.

„ The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators.

2.6

Safety labels on the machine

Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels.

When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.

28

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Safety

Safety labels on the machine

2

2.6

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 29

2

2.6

Safety

Safety labels on the machine

Position and meaning of safety labels

KMG000-026

30

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Safety

Safety labels on the machine

1.

Order no. 27 007 983 0 (1x) a)

Danger due to incorrect operation and lack of knowledge

Incorrect operation and lack of knowledge of the machine as well as incorrect behaviour in hazardous situations is risking the life of the operator and third parties.

„ Before starting up the machine, read and follow the operating instructions and safety instructions.

b)

Danger due to electric shock

Life-threatening injuries due to voltage flashover if machine parts come too close to overhead lines.

„ Maintain the prescribed safety distance from overhead power lines.

c)

Danger when exceeding the maximum permissible PTO speed or the maximum permissible operating pressure

When exceeding the permissible PTO speed, machine parts may be destroyed or ejected.

If the maximum permissible operating pressure is exceeded, hydraulic parts may be damaged.

As a result, people may be seriously or fatally injured.

„ Observe the permissible PTO speed.

„ Observe the permitted operating pressure.

2.

Ord. no. 939 576 0 (4x) a)

Danger due to rotating machine parts

When the machine has been switched off, there is risk of injury due to coasting machine parts.

„ Do not touch any moving parts of the machine.

„ Wait until the machine parts have come to a standstill.

b)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ Before starting up, move the guards into their protective position.

c)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ When the machine is running, keep your distance.

2

2.6

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 31

2

2.7

Safety

Information labels on the machine

3.

Order no. 942 196 1 (4x)

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

„ While parts are moving, never reach into areas where there is a risk of being crushed.

4.

Ord. no. 942 197 1 (4x)

Danger from objects being ejected

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ When the machine is running, keep your distance.

2.7

5.

Ord. no. 939 529 0 (2x)

6.

Ord. no. 27 021 591 0 (1x)

Danger due to high-pressure liquid

The pressure accumulator is under gas and oil pressure.

There is a risk of injury if the pressure accumulator is not removed or repaired properly.

„ Observe the notices in the operating instructions before removing and repairing the pressure accumulator.

„ The pressure accumulator may only be removed and repaired by a specialist workshop.

Danger if the regulating valves of the tractor are not locked

There is a risk of accidents if the regulating valves of the tractor are not locked.

„ To prevent functions from being triggered accidentally, the regulating valves of the tractor must be in neutral position and locked during road transport journeys.

Information labels on the machine

Each information label has an order number. You can order the labels directly from your

KRONE dealer. Replace missing, damaged and illegible information labels immediately.

Prior to attaching an information label, ensure that the contact surface on the machine is clean and free of dirt, oil and grease so that the label can adhere to properly.

32

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Safety

Information labels on the machine

Location and meaning of the information labels

2

2.7

11

10

9

1 2 3

8

7

6

4

H1

[mm] [inch]

800 31,5

27 028 700 0

[inch]

H2

[mm]

15,0 380

19,3 490

21,5 550

22,5 570

23,5 600

29,0 740

31,5 800

DE

EN

ES

Vor der Erstinbetriebnahme und 1x jährlich vor der Ernte muss die Reibkupplung gelüftet werden

The friction clutch must be bled at the first operation and once a year before the harvesting season.

El embrague de seguridad debe someterse a una purga antes de la primera puesta en marcha y una vez al año antes de iniciarse la campaña de trabajo.

FR

IT

NL

RU

La sécurité à friction doit faire l'objet d'une purge lors de la première mise en route et une fois par an avant le début de la saison.

La frizione di sicurezza deve essere sottomessa ad uno spurgo alla prima messa in campo come pure una volta all'anno prima della campagna.

Voor de eerste inbedrijfstelling en eenmaal per jaar voor de oogst moet de frictiekoppeling worden belucht.

Перед первым вводом в эксплуатацию и 1 раз в год перед уборкой урожая необходимо растормозить фрикционную муфту.

939 278 4

5

LS

27 006 256 0

0 psi 0 bar

9

KMG000-119

1.

Ord. no. 255 499 2 (1x)

9 9 9

Ø17mm min.14mm

2.

Ord. no. 939 567 1 (1x)

For "Blade quick fastener" version

Check the material thickness of the retaining bolts after each blade change and after each contact with foreign objects. The retaining bolts must be replaced by authorized experts when the material thickness at the weakest point is below 14 mm,

see Page 223 .

This label indicates the order numbers for spare blades.

139-888

139 888

139-889

139 889

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 33

2

2.7

Safety

Information labels on the machine

3.

Ord. no. 255 498 1 (1x)

Ø17mm

For "Blade screw connection" version

Check the material thickness of the retaining bolts after each blade change and after each contact with foreign objects. The retaining bolts must be replaced by authorized experts when the material thickness at the weakest point is below 14 mm,

see Page 223 .

min. 14 mm

255 498 1

4.

Ord. no. 27 028 700 0 (1x)

H

1

[mm] [inch]

800 31,5

H

2

[inch] [mm]

15,0 380

19,3

21,5

490

550

22,5

23,5

570

600

29,0 740

31,5 800

The label tells you the height at which the lower links must be

positioned after the machine has been connected, see

Page 58

.

27 028 700 0

5.

Ord. no. 939 278 4 (2x)

DE

EN

ES

FR

IT

NL

RU

Vor der Erstinbetriebnahme und 1x jährlich vor der Ernte muss die Reibkupplung gelüftet werden

The friction clutch must be bled at the first operation and once a year before the harvesting season.

El embrague de seguridad debe someterse a una purga antes de la primera puesta en marcha y una vez al año antes de iniciarse la campaña de trabajo.

La sécurité à friction doit faire l'objet d'une purge lors de la première mise en route et une fois par an avant le début de la saison.

La frizione di sicurezza deve essere sottomessa ad uno spurgo alla prima messa in campo come pure una volta all'anno prima della campagna.

Voor de eerste inbedrijfstelling en eenmaal per jaar voor de oogst moet de frictiekoppeling worden belucht.

Перед первым вводом в эксплуатацию и 1 раз в год перед уборкой урожая необходимо растормозить фрикционную муфту.

939 278 4

This label states that the friction clutch must be bled before the initial start-up and once a year before the season.

6.

Ord. no. 27 013 928 0 (1x)

27 013 928 0 The label shows the possible hydraulic connections of the machine. For additional information about connecting the hydraulic hoses

see Page 59

and see Page 47

1+

2+

2-

7.

Ord. no. 27 010 109 0 (1x) a.) c.)

1.

2.

3.

4.

5.

6.

7.

Nothandbedienung ist bei Betrieb am geschlossenen Hydrauliksystem (PB,LS) nicht zulässig

Für Nothandbedienung die Maschine über Schlepper-Steuergerät betreiben.

Steuergerät erst nach Verlassen des Gefahrenbereichs betätigen

No está autorizado el manejo manual de emergencia durante el funcionamiento con el sistema hidráulico cerrado (PB,LS). Para el manejo manual de emergencia, operar la máquina a través de la unidad de control del remolque.

Accionar la unidad de control sólo después de haber abandonado la zona de peligro.

Il est interdit d’utiliser la commande manuelle d’urgence lorsque la machine fonctionne avec le système hydraulique (PB, LS) en circuit fermé. Pour utiliser la commande manuelle d’urgence, faire fonctionner la machine avec l’appareil de commande du tracteur.

Actionner l’appareil de commande uniquement après avoir quitté la zone de danger.

Emergency manual handling is not permitted on the closed hydraulic system (PB, LS).

For emergency manual handling, the machine must be operated via the tractor control unit.

Do not activate the control unit until you have left the hazardous area.

In fase di funzionamento, non è consentito l’uso del comando d’emergenza manuale sul sistema idraulico chiuso (PB, LS). Per il comando d’emergenza manuale la macchina va gestita tramite la centralina di controllo della motrice.

Azionare la centralina di controllo solo dopo aver lasciato la zona di pericolo.

Y22.2

Y24.2

Y24.1

Y18.2

Y18.1

1.) 2.)

Y09 Y11

Y22.1

Y1 Y2 b.)

Y19

Y1 Y2 Y09 Y11 Y18.1 Y18.2

Y19 Y24.1

Y24.2 Y22.1

Y22.2

27 010 109 0

This label indicates which valves must be released by screwing in the setting screw in order to perform the listed function.

The emergency manual operation is intended only for transporting the machine from the field to the next workshop.

34

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Safety

Information labels on the machine

8.

Ord. no. 27 006 256 0 (1x)

1

2

= =

0 bar

0 psi

3

LS

27 006 256 0

The machine can be operated with Load Sensing. This requires the following procedure:

„ Switch off the tractor engine, remove the ignition key and take it with you (1).

ð The hydraulic system is depressurised.

„ Screw in the system screw until it hits the stop (2).

Æ The machine can only be operated with tractors that are equipped with a Load Sensing system (3).

For details see Page 54 .

9.

Ord. no. 27 011 190 0 (4x)

This label tells you that the guards can be opened with a screwdriver.

2

2.7

27 011 190 0

10. Ord. no. 27 009 074 0 (2x)

+ The label tells you that the degree of conditioning can be changed by adjusting the conditioning sheet at the lever.

+

27 009 074 0

11. Ord. no. 942 038 1 (3x)

Areas marked with this label shall be protected against splashing water. Never direct the water jet of a high-pressure cleaner at bearings and electric/electronic components.

942 038-1

• Order no. 942 012 2

The lifting points on the machine are marked with this label,

see Page 90 .

942 012 2

• Ord. no. 27 021 260 0

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 35

2

2.8

Safety

Safety equipment

2.8

27 021 260 0

Safety equipment

There are several lubrication points on the machine which must be lubricated at regular intervals,

see Page 201

. Lubrication points that are not directly visible are additionally marked with this information label.

36

2

3

KMG000-088

Pos.

1

Designation

Stop cocks

Support jacks

Road travel lighting

4 Overload protection

5 Locking

Explanation

• When transporting the machine and when working under the machine, always close the stop cocks.

• The support jacks are used to keep the machine stable when it is not connected to the

tractor, see Page 77

.

• The road travel lighting is used for road safety.

• Before driving on roads, switch on the road travel lighting and ensure that it functions properly.

• The overload protection protects the tractor and the machine from load peaks

„ To avoid damaging the machine, switch off the

PTO shaft if the overload protection responds for a longer period of time (>1 s).

• The lock prevents the mowers from unintentionally lowering.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

2.8.1

SMV emblem

For the version with “SMV emblem”

Safety

Safety equipment

2

2.8

KM000-567

The SMV emblem (Slow-Moving Vehicle) (1) can be mounted on slow-moving machines or vehicles. The country-specific specifications must be observed.

The SMV emblem (1) is at the rear in the centre or on left.

If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 37

3

3.1

3

Machine description

Machine overview

Machine description

3.1

Machine overview

For "Comfort Electronics" version

38

8

9

10

6

7

4

5

KM000-033

1

2

3

Lever to adjust the conditioning sheet 11

Outrigger 12

Lateral suspension arms 13

Three-point hitch

Control block

Main gearbox

Front support jack

Impact damage protection system

Universally-jointed drive shaft

Job computer

18

19

20

14

15

16

17

Swath flap

Cutterbar

Conditioner roller

Tine rotor

Mower gearbox

Intermediate universal shaft

Friction clutch

Spare blade drawer

Support jack rear

Broad distribution sheet

Document storage tube

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

For the “operation panel” version

Machine description

Machine overview

3

3.1

KM000-092

8

9

6

7

4

5

1

3

10 Display for transport position

11 Swath flap

12

Lever to adjust the conditioning sheet

Lateral suspension arms

Three-point hitch

Control block

Main gearbox

Front support jack

Impact damage protection system

Universally-jointed drive shaft

Cutterbar

13

14

15

16

17

18

19

20

21

Conditioner roller

Mower gearbox

Intermediate universal shaft

Friction clutch

Spare blade drawer

Support jack rear

Broad distribution sheet

Adjusting rod (width shift)

Adjusting rod (width shift)

21 Pressure gauge, for version with “hydraulic spring relief”

22 Document storage tube

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 39

3

3.2

3.2

Machine description

Overload protections on the machine

Overload protections on the machine

NOTICE

Machine damage due to load peaks

The overload protections protect the tractor and the machine from load peaks. For this reason, overload protections must not be modified. The warranty for the machine becomes void if other than the factory-specified overload protections are used.

„ Only use the overload protections installed in the machine.

„ To avoid early wear of the overload protection, switch the PTO shaft off if the overload protection responds for a longer period of time.

„

„Shut down and safeguard the machine, see Page 26

.

„ Remedy the malfunction,

see Page 208

.

3.3

Universal shaft

As overload protection, the universal shaft is equipped with a friction clutch.

To vent the friction clutches, see see Page 183 .

Labelling

INFO

The entire identification plate represents a legal document and should not be altered or rendered illegible!

40

KMG000-021

The machine data are specified on the type plate (1). The type plate is mounted on right on the front of the three-point hitch.

Information for enquiries and orders

Example image

For inquiries about the machine and for ordering spare parts, please specify series (1), vehicle identification number (5) and year of manufacture (4) of the specific machine. To ensure that the data is always available, KRONE recommends that you enter it in the boxes on the front cover of these operating instructions.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

3.4

Machine description

Description of hydraulic system functions

Description of hydraulic system functions

3

3.4

For the “comfort electronics” version

3.5

BPG000-018

The hydraulic system of the machine is designed for tractors with constant flow system and for tractors with Load Sensing system .

At the factory, the hydraulic system of the machine is set for tractors with constant flow system . In this setting, the system screw (1) is completely unscrewed from the control block.

The hydraulic system is adjusted to the hydraulic system of the tractor  (constant flow system or Load Sensing system)

via the system screw (1) on the control block of the machine, see

Page 54 .

The control block is at front, in the centre under the three-point hitch.

Road travel lighting

3.6

KMG000-031

To comply with the Road Traffic Licensing Regulations, the machine is equipped as standard:

• with three-chamber lamps (1) (flashing light, rear light and brake light),

• with white reflectors (2),

• with yellow reflectors (3).

Intermediate universal shaft

To ensure the functionality and to increase the lifetime, the friction clutch must be vented once a year before the beginning of the season,

see Page 183

.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 41

3

3.7

Machine description

Pole protection mechanism

3.7

KMG000-014

The intermediate universal shafts (1) for the mower drives are connected with the friction clutches (2) towards the input gearbox. The supporting chains (3) are fastened onto the threepoint hitch (4). The friction clutch protects the tractor and the machine from damage.

Pole protection mechanism

WARNING

Risk of accident due to changed driving behaviour

If the value for the spring on the impact damage protection system is changed, the trigger moment of the impact damage protection system also changes. As a result, the impact damage protection system may trigger in the transport position in case of abrupt loads and the driving behaviour may change. This can lead to accidents.

„ Never change the value for the spring on the impact damage protection system.

42

KMG000-032

The mowing unit is equipped with a so-called impact damage protection system in order to prevent damage when driving into obstacles. After the impact damage protection system has been triggered, the mowing unit swivels back. Reversing the mowing unit causes the impact damage protection system to engage again.

The trigger moment has been set at the factory.

Dimension X=85 mm

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

4

Data memory 4

Data memory

A large number of electronic components of the machine contains data memories which save temporarily or permanently technical information on machine condition, events and errors. This technical information generally documents the condition of a part, a module, a system or the environment:

• Operating states of system components (e.g. filling levels)

• Status messages of the machine and its individual components (e.g. number of revolutions of wheel, wheel speed, motion delay, lateral acceleration)

• Malfunctions and defects in essential system components (e.g. light and brakes)

• Reactions of the machine in special driving situations (e.g. activation of the stability control systems)

• Ambient conditions (e.g. temperature).

This data, which is of an exclusively technical nature, is used to identify and eliminate faults and to optimise machine functions. The data cannot be used to generate movement profiles of travelled distances.

For service activities (e.g. repair services, service processes, warranty cases, quality assurance), employees of the service network (including manufacturer) can use special diagnostic units to read this technical information from the event and error data memories. If necessary, you can obtain further information there. After the error has been eliminated, the information in the error memory is either deleted or continuously overwritten.

When using the machine, situations are possible in which this technical data, in conjunction with other information (accident protocol, damage to the machine, witness statements etc.) - if necessary with the assistance of an expert - can be related to persons.

Additional functions, which are contractually agreed with the customer (e.g. teleservice), allow the transmission of certain machine data from the machine.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 43

5 Technical data

5 Technical data

Dimensions

Working width

Transport width

Width conditioning system

Parking height

Transport height

Acreage output

Dead weight

Cutting height

Series version

High-cut skid version

Combi skid version

Minimum tractor requirements

Power requirement

PTO speed

Max. operating pressure of hydraulic system

Voltage lighting

Electrical connections

Lighting

Power supply of the machine

ISOBUS compatible

9,450 mm

3,000 mm

3,000 mm

4,000 mm

4,000 mm

8–14 ha/h

2,988 kg

Setting range approx. 1–7 cm approx. 6–12 cm approx. 4–10 cm

130 kW (180 HP)

1,000 min ⁻ ¹

200 bar

12 V, 7-pin

12 V, 7-pin

12 V, 3-pin socket

Comfort electronics: yes

Hydraulic connections for “standard electronics” version

Required hydraulic connections

Double-acting hydraulic connection

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

2x

1x

1x

1x

Hydraulic connections for version with "Comfort electronics"

Required hydraulic connections

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

1x

1x

1x

44

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

5.1

5.1.1

Technical data

Consumables

Machine equipment

Lower link hitch

Number of cutting discs

Number of mower drums

Conditioning system

Manual gearbox for conditioner

Cat. III and cat. IV

12 units

4 units

Tine conditioner

600/900 min ⁻ ¹

Airborne noise emission

Emissions value (sound pressure level)

Measurement device

Accuracy class

76.2 dB

Bruel & Kjaer, Type 2236

2

Measurement uncertainty (according to DIN EN ISO 11201) 4 dB

Ambient temperature

Temperature range for machine operation -5 to +45 °C

5

5.1

Consumables

NOTICE

Complying with change intervals for biooils

To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils.

NOTICE

Machine damage due to mixing of oil

If oils, which have different specifications, are mixed with each other, the machine may be damaged.

„ Never mix oils, which have different specifications, with each other.

„ Contact your KRONE service partner before using an oil with a different specification after changing the oil.

Bio-degradable lubricants on request

Oils

Designation

Input gearbox

Main gearbox

Cutterbar

Filling quantity

2.0 l

6.5 l each

8.0 l each

Specification

SAE 90

SAE 90

SAE 90

Initial filling ex works

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

The filling quantities of the gearboxes are guide values. The correct values result from oil

change/oil level check, see Page 190 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 45

5

5.1

5.1.2

Technical data

Consumables

Lubricating greases

Designation

Manual lubrication points

Filling quantity

As required 1

Specification

Lubricating grease to DIN

51818 of NLGI class 2, Li soap with EP additives

1 Lubricate the lubrication point until grease comes out of the bearing position. After lubricating, remove the grease coming out of the bearing position.

46

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

6

6.1

6.2

Control and Display Elements

ISOBUS terminal

6

6.1

Control and Display Elements

ISOBUS terminal

For "Comfort Electronics" version

Further information

Manual mode: see Page 110

• Automatic mode:

see Page 119

Operation panel

For the “operation panel” version

The operation panel is used to preselect different functions of the machine. The actual functions are executed via the control units of the tractor. The following table explains the function of the individual switches.

KMG000-001

Designation

1 Red indicator lamp

2 Toggle switch

Function

Is lit when the operation panel is switched on.

Middle Operation panel OFF (warning light (1) OFF)

Top Double-acting control unit (2+/2-)

(2-)

Lowers both mowers from transport position to headland position.

(2+)

Raises both mowers from headland position to transport position.

3 Toggle switch

(is only active when the toggle switch (2) is pointing down)

Bottom Activates the lower toggle switch (3).

Left Double-acting control unit (2+/2-):

(2-)

Lowers the right mower from headland position to working position.

(2+)

Raises the right mower from working position to headland position.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 47

6

6.2

Control and Display Elements

Operation panel

Designation

3 Toggle switch

(is only active when the toggle switch (2) is pointing down)

Function

Left Double-acting control unit (1+/1-):

(1-)

Lowers the left mower from headland position to working position.

(1+)

Raises the left mower from working position to headland position.

Middle Double-acting control unit (2+/2-):

(2+)

Outriggers extend, the working width increases.

(2-)

Outriggers retract, the working width decreases.

Middle Double-acting control unit (2+/2-):

4 Rotary potentiometer

(2-)

Lowers both mowers from headland position to working position.

(2+)

Raises both mowers from working position to headland position.

Right No function.

The ground pressure of the cutterbar can be adjusted by means of the rotary potentiometer.

Turn clockwise = increase relief pressure/reduce ground pressure

Turning counter-clockwise = reduce relief pressure/ increase ground pressure

48

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

7

Initial operation

Checklist for initial operation

Initial operation

This chapter describes assembly and adjustment work on the machine which may be carried out by qualified technicians only. Here, the notice “Personnel qualification of technicians” applies,

see Page 16

.

7

7.1

WARNING

Risk of injury or damage to the machine due to faulty initial operation

If the initial operation is carried out incorrectly or incompletely, the machine may present defects. As a result, people may be injured or killed or the machine may be damaged.

„ Initial operation must only be carried out by authorised technicians.

„ Read in full and observe the “Personnel qualification of technicians”,

see Page 16 .

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

7.1

Checklist for initial operation

ü The supplied operating instructions are in the document storage tube.

ü The machine is mounted according to assembly instructions of the machine.

ü All screws and nuts are checked for tightness, and are tightened to the specified tightening

torques, see Page 180 .

ü The safety devices are mounted and checked for completeness and damage.

ü The machine is fully lubricated,

see Page 201 .

ü

The oil level has been checked for all gearboxes, see Page 190 .

ü The hydraulic system has been checked for leaks.

ü The tractor corresponds to the machine requirements,

see Page 44 .

ü

The axle loads, the minimum counterweight and the total weight have been checked. see

Page 44 .

ü The length of the universal shaft has been checked and adjusted,

see Page 53 .

ü

The blades have been inserted, see Page 194 .

ü The hydraulic system has been vented.

ü The friction clutch has been vented,

see Page 183

.

ü The coupling points have been adapted,

see Page 51

.

ü The clearance between tractor and machine has been checked,

see Page 52

.

ü All sensors have been checked for tight fit and tightened to the specified tightening torques,

see Page 206

.

ü The sensors/limit switches have been tightened with the prescribed tightening torques,

see

Page 206

.

ü The calibration of the sensors in the technician level is completed,

see Page 206 .

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Original operating instructions 150000701_07_en 49

7

7.2

7.2

Initial operation

Mounting the universal shaft on the machine

Mounting the universal shaft on the machine

1 2

3

7.3

KMG000-053

ü

The machine is shut down and safeguarded, see Page 26

.

„ Unscrew the screw (1) on the universal shaft guard (2).

„ Turn protective cap and protective pipe towards each other and push back universal shaft guard (2) in the direction of the arrow.

„ Push the universal shaft with overload protection onto the PTO shaft on the mower. Ensure that the safety device (3) has engaged.

„ Remount universal shaft guard (2) and secure with screw (1).

„ Push universal shaft guard (2) onto the gearbox extension and secure with the auger thread clamp.

INFO

More details can be found in the operating instructions for the universal shaft.

Setting “Speed” sensor

For "Comfort Electronics" version

50

KM000-003

„ Set the speed sensors (B4, B5) to a dimension of 2 mm.

„ Manually turn the cardan shaft one revolution.

„ Observe the display while rotating.

The sensor has been correctly set when the status of the sensor changes from "Attenuated" to

"Unattenuated" and vice versa.

Further information

see Page 154 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

7.4

Adapting coupling points

Initial operation

Adapting coupling points

7

7.4

KM000-005

Lower link pin

The three-point linkage is designed for categories III and IV.

The machine has been prepared at the factory for category III.

„ Mount a ball sleeve Cat. III (1) on the lower link pins (2).

„ Secure the lower link pins using a linch pin (4) and safety chain (5).

Conversion to category IV

„ Pull out lower link pins (2).

„ Rotate lower link pins by 180° and insert them through the ball sleeves (3) cat. IV .

„ Secure lower link pins (2) by means of linch pin (4) and safety chain (5).

The longer journal of the lower link pin (2) points outwards.

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Original operating instructions 150000701_07_en 51

7

7.5

Initial operation

Checking/setting the free space from tractor to machine

Top link bolt

7.5

KMG000-092

„ Insert the top link bolt (2) into the lower hole of the three-point hitch and through the ball sleeve (1).

„ To prevent the top link bolt from twisting, insert the anti-twist lock of the top link bolt into the borehole (a).

„ Secure the top link bolt using the linch pin (3).

Checking/setting the free space from tractor to machine

52

KMG000-093

Checking the clearance between tractor and machine

The clearance between tractor and machine must be large enough in every operating position

(transport, headland and working position) so that the machine does not come into contact with components (wheels, mudguards) of the tractor.

„ Observe the safety routines,

see Page 26 .

„

Connect the machine to the tractor, see Page 58 .

„ Carefully approach all operating positions once.

ð The machine does not come into contact with the tractor.

ð If the machine comes into contact with the tractor in an operating position, increase the clearance.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

7.6

Initial operation

Adapting universal shaft

7

7.6

Setting the clearance between tractor and machine

„ Observe the safety routines,

see Page 26 .

„

Disconnect the machine from the tractor, see Page 88

.

„ Remove the bolt (3) from the rear area of the impact damage protection system.

„ Move the impact damage protection systems in the hole pattern and secure with the bolt.

Æ Pos. I = shortest distance from tractor

Æ Pos. II = longest distance from tractor

„ Ensure that the impact damage protection system has the same setting on the right and left.

Adapting universal shaft

KMG000-047

ü The machine is connected to the tractor,

see Page 58 .

„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height.

„

Shut down and safeguard the machine, see Page 26

.

„ Disassemble the universal shaft.

„ Install each half (1, 2) on the tractor and machine side respectively.

„ Shorten section tubes and guard tubes.

NOTICE: Material damage caused by failure to achieve profile overlap! Observe an overlap (shift length) of the profile tubes and guard tubes of at least 200 mm, refer to the operating instructions of the universal shaft manufacturer.

„ Check the overlap of profile tubes and guard tubes.

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Original operating instructions 150000701_07_en 53

7

7.7

7.7

Initial operation

Adapting hydraulic system

Adapting hydraulic system

For the “comfort electronics” version

BPG000-018

„ Move the control units on the tractor into float position.

„ Depressurise the hydraulic system on the tractor and the machine.

„

Shut down and safeguard the machine, see Page 26

.

Operation of the machine on tractors with constant flow system

For tractors with open hydraulic system:

„ Unscrew the system screw (1) up to the stop.

Operation of the machine on tractors with Load Sensing system

For tractors with closed hydraulic system (signal line is connected):

„ Screw in the system screw (1) up to the stop.

54

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Original operating instructions 150000701_07_en

8

8.1

Start-up

Calculating the ballasting of the tractor-machine combination

8

8.1

Start-up

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

WARNING

Risk of injury or damage to the machine due to connection lines which have been incorrectly connected, interchanged or improperly installed

If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed, they may pull off or be damaged. This may result in serious accidents. If connection lines are interchanged, functions may inadvertently be actuated which may also result in serious accidents.

„ Correctly connect and secure the hoses and cables.

„ Lay the hoses, cables and ropes so that they do not scrape, come under tension or become jammed or come into contact with other components (e.g. tractor tyres).

„ Couple and connect the hoses and cables to the designated connections as described in the operating instructions.

Calculating the ballasting of the tractor-machine combination

WARNING

Danger due to wrong weight distribution in the tractor-machine combination

Due to wrong weight distribution in the tractor-machine combination, people may be seriously or fatally injured.

„ Before starting up the tractor-machine combination, check the following requirements and, if required, adjust according to the operating instructions.

When attaching implements at the front and rear, the permitted total weight, the permitted axle loads and the tyre load capacity of the tractor must not be exceeded. These specifications can be found on the type plate, in the vehicle registration document or in the operating instructions for the tractor.

Even with an implement mounted at the rear, the front axle of the tractor must always be loaded with at least 20% of the tare weight of the tractor.

„ To ensure the suitability of the tractor, perform the following calculation before mounting the implement on the tractor:

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Original operating instructions 150000701_07_en 55

8

8.1

Start-up

Calculating the ballasting of the tractor-machine combination e

G

V a f

T

V

T

L b

T

H c d

G

H

Abbreviations for calculating the ballasting

TL [kg] Tare weight of the tractor See operating instructions for the tractor

TV [kg] Front axle load of the empty tractor See operating instructions for the tractor

TH [kg] Rear axle load of the empty tractor See operating instructions for the tractor

GH [kg] Total weight implement mounted at the rear/rear weight

GV [kg] Total weight of implement mounted at the front/front ballast

See price list and/or operating instructions for the machine

See price list and/or operating instructions for the machine a [m] Distance between centre of gravity of implement mounted at the front/ front ballast and middle of front axle b [m] Wheel base of the tractor

See price list and/or operating instructions for the machine

Measuring

See operating instructions for the tractor

Measuring c [m] Distance between middle of rear axle and middle of lower link ball

See operating instructions for the tractor

Measuring

See price list and/or operating instructions for the implement d [m] Distance between middle of lower link ball and centre of gravity of implement mounted at the rear/rear weight f e [m] Distance between middle of lower link ball and centre of gravity of implement mounted at the front

[m] Distance between front axle and middle of lower link ball

Calculation of the minimum ballasting at front G

V min for implements mounted at the rear and front and rear combinations

G

V min

=

G

H

( c

+

( e d )

+

− f

T

V

)

+

• b b

+

0 , 2

T

L

• b

„ Enter the calculated minimum ballasting, which is required at the front of the tractor, in the table.

56

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Start-up

Calculating the ballasting of the tractor-machine combination

Calculation of the minimum ballasting at rear G

H min for implements mounted at the front

8

8.1

G

H min

=

G

V

( e

+ f )

T

H b

+ c

+

• b

+ x d

T

L

• b

„ For "x" observe the technical data of the tractor manufacturer. If "x" is not indicated, insert the value 0.45.

„ Enter the calculated minimum ballasting, which is required at the rear of the tractor, in the table.

Calculation of the actual front axle load T

V tat

T

V tat

=

G

V

( e

+ f

+ b )

+

T

V

• b

G

H

( c

+ d ) b

„ Enter the actual front axle load and the permitted front axle load, indicated in the operating instructions for the tractor, in the table.

Calculation of the actual total weight G tat

G tat

=

G

V

+

T

L

+

G

H

„ If the required minimum ballasting at rear (G

H min

) is not reached with the implement mounted at the rear (G

H

), the weight of the implement mounted at the rear must be increased to the weight of the minimum ballasting at rear.

„ Enter the calculated, actual total weight and the permitted total weight, indicated in the operating instructions for the tractor, in the table.

Calculation of the actual rear axle load T

H tat

T

H tat

=

G tat

T

V tat

„ Enter the calculated, actual rear axle load and the permitted rear axle load, indicated in the operating instructions for the tractor, in the table.

Tyre load capacity

„ Enter double the value (two tyres) of the permitted tyre load capacity (see e.g. documents of the tyre manufacturers) in the table.

Table

The minimum ballasting must be attached to the tractor as a mounted implement or ballast weight. The calculated values must be less than/equal to (≤) the permitted values.

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Original operating instructions 150000701_07_en 57

8

8.2

Start-up

Connecting the machine to the tractor

Actual value according to calculation

Minimum ballasting

Front/rear

Total weight kg kg

<

Permitted value according to operating instructions for the tractor kg

Front axle load kg

< kg

<

Double permitted tyre load capacity

(two tyres) kg

Rear axle load kg

< kg

< kg

8.2

Connecting the machine to the tractor

NOTICE

When attaching implements at the front and rear, the permitted total weight, the permitted axle loads and the tyre load capacity of the tractor must not be exceeded. Even with an implement mounted at the rear, the front axle of the tractor must always be loaded with at least 20% of the tare weight of the tractor.

„ Prior to starting the trip, ensure that these conditions are met,

see Page 55 .

58

KMG000-012

WARNING! Increased risk of injury!

Ensure that there is no one between the tractor and the machine while connecting the machine (especially while driving the tractor backwards).

„ Reverse the tractor to the machine and position the lower links (1) underneath the lower link pins of the machine.

„ Raise the lower links (1) until they engage in the ball sleeves and lock.

„ Switch off the tractor, remove the ignition key and take it with you.

„ Secure the tractor against rolling away.

„ Engage the top link (2) at the three-point hitch, and secure it.

„ Fix the lower links to avoid that the machine swivels sideways when driving on a road and when working on the field.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

8.3

Start-up

Connecting hydraulic hoses

8

8.3

Adjusting the lower link height

H1

[mm]

800

[inch]

31,5

27 028 700 0

H2

[inch]

15,0

[mm]

380

19,3 490

21,5 550

22,5 570

23,5 600

29,0 740

31,5 800 1

H

1

[mm] [inch]

800 31,5

27 028 700 0

KMG000-126

After connecting, you must position the machine at the appropriate height.

A punch mark on the information label (1) shows the distance H

2

.

Distance H

2

=600 mm

„ Raise or lower the lower links via the tractor hydraulics until the distance H

2 is reached.

H

2

[inch] [mm]

15,0 380

19,3 490

21,5 550

22,5 570

23,5 600

29,0 740

31,5 800

Connecting hydraulic hoses

WARNING

Risk of injury from escaping hydraulic oil

The hydraulic system operates at very high pressure. Escaping hydraulic oil may seriously injure skin, limbs and eyes.

„ Prior to connecting the hydraulic hoses to the tractor, depressurise both sides of the hydraulic system.

„ Depressurise the hydraulic system before you uncouple the hoses and work on the hydraulic system.

„ When connecting the quick couplings, ensure that they are clean and dry.

„

Check hydraulic hoses at regular intervals see Page 189 and replace them if they are

damaged (e.g chafing areas or points of contact) or aged. The replacement lines must comply with the technical requirements of the device manufacturer.

KMG000-076

In order to connect the hydraulic hoses properly, the hydraulic hoses (1, 2) are marked with numbers or letters.

Hydraulic hoses for connection to a single-acting control unit are marked with a number and the plus sign, e.g. (1+).

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8

8.3

Start-up

Connecting hydraulic hoses

Hydraulic hoses for connection to a double-acting control unit are marked with the same numbers, plus sign for the pressure line and minus sign for the return, for example (2+/2-).

Hydraulic hoses with letters are connected to the corresponding control units (P=pressure line,

T=return, LS=Load Sensing control/message line).

Use a control unit on the tractor which can be locked in the neutral position against unintentional operation.

Control units on the tractor must be used for lifting and lowering the mower and can be locked in the neutral position to prevent unintentional operation.

For the "Comfort Electronics" version

„ Depressurise the tractor hydraulics.

„

Shut down and safeguard the machine, see Page 26

.

„ Clean and dry the connections of the hydraulic quick connector.

Tractor with Load Sensing pump and message line (LS)

ü

The system screw of the hydraulic system has been fully screwed in, see Page 54

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurised return.

„ Connect the signal line (LS) to the connection for the Load Sensing control.

Tractor with constant pressure system

ü

The system screw of the hydraulic system has been fully screwed in, see Page 54

.

„ Connect the pressure line (P) to the tractor.

„ Connect the return (T) to the connection for the depressurised return.

„ Place the message line (LS) in the support on the machine.

Tractor with constant current pump

ü

The system screw of the hydraulic system has been fully unscrewed, see Page 54

.

„ Remove the hydraulic coupling and the hydraulic plug.

„ Mount the 2 supplied hydraulic plugs on the hydraulic hoses (P, T).

„ Connect the pressure line (P) to a single-acting control unit of the tractor.

„ Connect the return (T) to the connection for the depressurised return.

For the “operation panel” version

„ Depressurise the tractor hydraulics.

„

Shut down and safeguard the machine, see Page 26

.

„ Clean and dry the connections of the hydraulic quick connector.

60

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Original operating instructions 150000701_07_en

8.4

Start-up

Connecting KRONE BETA II terminal

Tractor with Load Sensing pump and message line (LS)

ü

The system screw of the hydraulic system has been fully screwed in, see Page 54

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurised return.

„ Connect the signal line (LS) to the connection for the Load Sensing control.

„ Connect the hydraulic hoses (1+/1-) to a double-acting control unit of the tractor.

„ Connect the hydraulic hoses (2+/2-) to a double-acting control unit of the tractor.

„ Open stop cocks for (P), (T) and (LS).

8

8.4

Connecting KRONE BETA II terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFO

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

EQ001-024

ü

The machine is shut down and safeguarded, see Page 26

.

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Original operating instructions 150000701_07_en 61

8

8.5

Start-up

Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200)

Connection terminal to machine

INFO

The cable set (5) can be ordered by stating order number 20 081 224 *.

„ Connect the plug (2) of the cable set (5) to the socket (1) (CAN1-IN) of the terminal.

„ Connect the 7-pole plug (6) of the cable set (5) to the 7-pole socket (7) of the machine.

Connection tractor to machine

INFO

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

8.5

Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200)

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFO

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

62

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Original operating instructions 150000701_07_en

Start-up

Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200)

Tractors with integrated ISOBUS system

CCI 1200

CCI 800

8

8.5

1 1

2 3

5 4

1

4

7

3

6

9

8 9 10

6 7

EQ001-173

ü

The machine is shut down and safeguarded, see Page 26

.

Connection terminal to tractor

„ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

„ Connect the 9-pin plug (4) of the cable (3) to the 9-pin socket (5) (In-cab).

Connection tractor to machine

INFO

The cable (8) can be ordered by quoting the order number 20 086 886 *.

„ Connect the 9-pin plug (7) of the cable (8) to the 9-pin ISOBUS socket (6) of the tractor.

„ Connect the 11-pin plug (9) of the cable (8) to the 11-pin socket (10) of the machine.

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Original operating instructions 150000701_07_en 63

8

8.6

Start-up

Connecting KRONE ISOBUS terminal

Tractors without ISOBUS system

CCI 800

1

CCI 1200

8.6

5

3 2

4

B290

9 10

6

7

8

EQ001-181

ü

The machine is shut down and safeguarded, see Page 26

.

ü The accessories kit B290 “KRONE tractor retrofitting” is mounted.

Connection terminal to tractor

„ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

„ Connect the 9-pin plug (4) of the cable (3) to the 9-pin socket (5) (In-cab).

Connection tractor to machine

INFO

The cable (8) can be ordered by quoting the order number 20 086 886 *.

„ Connect the 9-pole plug (7) of the cable (8) to the 9-pole ISOBUS socket (6) of the tractor.

„ Connect the 11-pole plug (9) of the cable (8) to the 11-pole socket (10) of the machine.

Connecting KRONE ISOBUS terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

64

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Original operating instructions 150000701_07_en

Start-up

Connecting KRONE ISOBUS terminal

8

8.6

INFO

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

Tractors with integrated ISOBUS system

For the "Comfort Electronics" version

EQ000-014

ü

The machine is shut down and safeguarded, see Page 26

.

Connection terminal to tractor

INFO

The cable set (5) can be ordered by stating order number 20 081 223 *.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) located in the tractor cab.

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Original operating instructions 150000701_07_en 65

8

8.6

Start-up

Connecting KRONE ISOBUS terminal

Connection tractor to machine

INFO

The cable set (14) can be ordered by stating order number 20 080 384 *.

„ Connect 9-pole plug (9) of cable set (14) to outer 9-pole socket (8) on tractor side.

„ Connect 7-pole plug (10) of cable set (14) to 7-pole plug (11) of the machine.

„ Connect 2-pole plug (12) of cable set (14) to 2-pole socket (13) of the machine.

Tractors without ISOBUS system

66

EQ000-015

ü

The machine is shut down and safeguarded, see Page 26

.

Connection terminal to machine

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.

„ Connect terminating resistor (4) to socket (3) (CAN1-OUT) of the terminal.

The scope of delivery includes the terminating resistor with KRONE no. 00 302 300 *.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

8.7

Start-up

Connecting foreign ISOBUS terminal

Connection tractor to machine

INFO

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

8

8.7

Connecting foreign ISOBUS terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFO

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

EQ000-950

ü

The machine is shut down and safeguarded, see Page 26

.

Connection tractor to machine

„ Connect 9-pole ISO plug (3) of cable set (1) to outer 9-pole ISO plug (2) on tractor side.

„ Connect 7-pole plug (4) of cable set (1) to 7-pole socket (5) of the machine.

„ Connect 2-pole plug (6) of cable set (1) to 2-pole socket (7) of the machine.

Connection terminal to tractor

INFO

For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer.

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Original operating instructions 150000701_07_en 67

8

8.8

8.8

Start-up

Connecting the camera to the KRONE ISOBUS terminal CCI 800 or

CCI 1200

Connecting the camera to the KRONE ISOBUS terminal CCI 800 or

CCI 1200

2

CCI 800

CCI 1200

1

5

4 3

8.9

EQ000-212

„ Insert the plug (4) on the camera (2) cable (3) into the connection C (1) of the KRONE

ISOBUS terminal CCI 800 or CCI 1200 .

„ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5).

Connecting joystick

INFO

To mount joystick in the tractor cabin, observe joystick operating instructions included with delivery.

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Original operating instructions 150000701_07_en

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors with integrated ISOBUS system

8

8.9

EQ000-602

INFO

The cable set (5) can be ordered by stating order number 20 081 223 *.

ü

The machine is shut down and safeguarded, see Page 26

.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) of joystick.

„ Connect 9-pole ISO plug (8) of joystick to 9-pole ISO socket (9) located in the tractor cab.

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Original operating instructions 150000701_07_en 69

8

8.9

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors without integrated ISOBUS system

70

EQ000-546

INFO

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, see Page 26

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

KRONE Beta II terminal

Start-up 8

Connecting operation panel 8.10

8.10

EQ001-025

INFO

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, see Page 26

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

Connecting operation panel

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 71

8 Start-up

8.11

Connecting road travel lighting

For the “operation panel” version

8.11

KM000-082

ü

The machine is shut down and safeguarded, see Page 26

.

Connection operation panel to tractor

„ Connect 2-pole plug (2) to 2-pole socket (1) of the tractor.

Connection operation panel to machine

„ Connect 14-pole plug (3) with 14-pole socket (4) of the machine.

Connecting road travel lighting

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

72

KMG000-013

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

8.12

Start-up 8

Installing universal shaft 8.12

The road travel lighting is connected by means of the enclosed 7-pin lighting cable (2).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Connect the 7-pin plug of the lighting cable (2) to the 7-pin socket (1) of the machine.

„ Connect the 7-pin plug of the lighting cable (2) to the 7-pin socket (3) of the tractor.

„ Lay the lighting cable (2) so that it does not touch the tractor wheels.

Installing universal shaft

WARNING

Risk of injury by failure to take account of the danger zone of the universal shaft

If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.

„ To avoid accidents, observe the danger zone of the universal shaft,

see Page 18

.

NOTICE

Changing the tractor

The machine could be damaged if the universal shaft length is not checked when changing the tractor.

„ In order to avoid damage to the machine, check universal shaft length every time the

tractor is changed and correct it, if necessary, see Page 53 .

8.13

KMG000-048

ü

The machine is shut down and safeguarded, see Page 26

.

„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.

„ Secure universal shaft guard by means of supporting chain (2) against turning.

Checking the tines on the tine conditioner

NOTICE

Loss of tines

Bent and broken tines will cause an imbalance. Therefore the machine may be damaged.

„ Check the tine conditioner for bent and damaged tines each time before it is used.

„ To prevent the loss of tines, check the bearing bolts of the tine bearings and replace them in time.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 73

8 Start-up

8.13

Checking the tines on the tine conditioner

KMG000-017

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Dismount bent and damaged tines (1).

„ Adjust and mount bent tines.

74

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

9

9.1

Operation

Front guard

9

9.1

Operation

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

WARNING

Risk of injury during operation

If the following notes are not observed, persons could be seriously injured or killed.

„ Before you turn on the PTO shaft, make sure that the machine is in working position and that the glide skids touch the ground.

„ Even with intended operation of the machine, there is a danger caused by ejected foreign bodies. Thus instruct all persons to leave the danger zone of the machine.

„ Special care should be taken when working near roads and buildings.

Front guard

WARNING

Risk of injury due to objects being flung out

If the front guard/side guard is folded up during work, objects may be flung out. As a result, people may be seriously injured.

„ Fold down the front guard/side guard.

„ Connect the guard cloths of the front guard and the side guard using the turnlock fasteners.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 75

9

9.2

9.1.1

Operation

Side guard

Folding up the front guard

9.1.2

KMG000-006

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Open the turnlock fasteners (3).

„ To fold up the front guard (1), press the catch with a screwdriver (2) and fold up the front guard.

Fold down the front guard

9.2

76

KMG000-077

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Fold down the front guard (1).

„ Close the turnlock fasteners (3).

Side guard

WARNING

Risk of injury due to objects being flung out

If the front guard/side guard is folded up during work, objects may be flung out. As a result, people may be seriously injured.

„ Fold down the front guard/side guard.

„ Connect the guard cloths of the front guard and the side guard using the turnlock fasteners.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

9.2.1

Folding up side guard (transport position)

Operation

Operate the support jack

9

9.3

9.2.2

KMG000-058

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Open the turnlock fasteners (2).

„ To unlock the side guard (1), press down the ratchet using a screwdriver.

„ Fold up the side guard (1).

Folding down side guard (working position)

9.3

KMG000-027

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Fold down the side guard (1).

„

Ensure that the side guard (1) is secured by the locking, see Page 173 .

„ Close the turnlock fasteners (2).

Operate the support jack

INFO

In order to increase the base of the support jack when the ground is soft, use a suitable support.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 77

9

9.3

9.3.1

Operation

Operate the support jack

Move parking jacks into transport position

9.3.2

KMG000-015

„ Raise the machine via the rear hydraulics until the support jacks can be moved into the transport position.

„

„Shut down and safeguard the machine, see Page 26 .

WARNING! Crush hazard due to the support jack! Keep hands and feet out of the danger zone of the support jack.

„ Pull the tension bar (1), swivel the front support jack (2) upwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) upwards and lock it by means of the tension bar (4).

Move parking jacks into support position

78

KMG000-016

„ Raise the machine via the rear hydraulics until the support jacks can be moved into the support position.

„

„Shut down and safeguard the machine, see Page 26 .

WARNING! Crush hazard due to the support jack! Keep hands and feet out of the danger zone of the support jack.

„ Pull the tension bar (1), swivel the front support jack (2) downwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) downwards and lock it by using the tension bar (4).

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

9.4

Locking / releasing stop cocks

Operation

Locking / releasing stop cocks

9

9.4

9.5

KMG000-089

Locking

„ Move the stop cocks (1) into position (I).

Releasing

„ Move the stop cocks (1) into position (II).

Lowering machine from transport position to working position

For "Comfort Electronics" version

WARNING

Danger to life, injuries or damage to the machine due to uncontrolled lowering of the machine

When lowering the machine into the working position, people or animals in the swivel range may be seriously injured and the machine may be damaged.

„ Lower the machine only when you are absolutely sure that there are no persons, animals or objects in the swivel range of the machine.

„ Only switch on the PTO shaft when the machine is in the working position.

h

1

0:00

40 cm 40 cm

50 %

EQG000-002

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 79

9

9.5

Operation

Lowering machine from transport position to working position

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

9.5.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

9.5.2

80

EQ001-034

INFO

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the centre of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

Instead of mowing any edge sections at first, the operator drives straight into the middle of the field and then mows in a left-handed spiral "from the inside to the outside". This allows animals to escape from the field unharmed by following their natural instinct to flee.

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

see Page 138

.

INFO

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Operation

Lowering machine from transport position to working position

Lowering side mounted mowers

9

9.5

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

9.5.3

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, see Page 138 .

INFO

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 81

9

9.6

Operation

Lowering the machine from transport position to working position

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

9.6

Lowering the machine from transport position to working position

WARNING

Danger to life, injuries or damage to the machine due to uncontrolled lowering of the machine

When lowering the machine into the working position, people or animals in the swivel range may be seriously injured and the machine may be damaged.

„ Lower the machine only when you are absolutely sure that there are no persons, animals or objects in the swivel range of the machine.

„ Only switch on the PTO shaft when the machine is in the working position.

For the “operation panel” version

82

KMG000-045

From transport position to headland position

„ Set the toggle switch (2) to the " up " position.

„ Actuate the control unit (1+) until the maximum set working width is reached.

„ Actuate the control unit (2-) until both mowers are lowered to the headland position.

Headland positions

ü The mowers are in headland position.

„ Set the toggle switch (2) to " down " position.

Lowering both mowers simultaneously from headland position to working position

„ Set the toggle switch (3) to the " centre " position.

„ Actuate the control unit (2-) until both mowers are lowered to working position.

„ To mow, set the control unit (2-) to float position.

Raising both mowers simultaneously from working position to headland position

„ Set the toggle switch (3) to the " centre " position.

„ Actuate the control unit (2+) until both mowers are raised to headland position.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Operation

Lowering the machine from transport position to working position

9

9.6

Increasing/reducing working width

„ Set the toggle switch (3) to the " centre " position.

„ Actuate the control unit (1+) to increase the working width.

„ Actuate the control unit (1-) to reduce the working width.

Moving the right mower from headland position to working position

„ Set the toggle switch (3) to the " left " position.

„ Actuate the control unit (2-) until the right mower is lowered to working position.

„ To mow, set the control unit (2-) to float position.

Moving the right mower from working position to headland position

„ Set the toggle switch (3) to the " left " position.

„ Actuate the control unit (2+) until the right mower is raised to headland position.

Moving the left mower from headland position to working position

„ Set the toggle switch (3) to the " left " position.

„ Actuate the control unit (1-) until the left mower is lowered to working position.

„ To mow, set the control unit (1-) to float position.

Moving the left mower from working position to headland position

„ Set the toggle switch (3) to the " left " position.

„ Actuate the control unit (1+) until the left mower is raised to headland position.

Increasing/reducing ground pressure

Notice If the relief pressure is set too high, the mowing units may raise unintentionally up to the headland position.

„ To increase the relief pressure, turn the rotary potentiometer clockwise.

Æ The ground pressure is reduced.

„ To reduce the relief pressure, turn the rotary potentiometer anticlockwise.

Æ The ground pressure is increased.

The relief pressure can be read off on the pressure gauge.

From headland position to transport position

ü The PTO shaft drive is switched off.

ü The support jacks are swivelled to the transport position and locked by means of the bolts.

„

Move the machine to the headland position, see Page 82 .

„ Move the toggle switch (2) in the “ up ” position and hold it.

„ Actuate the double-acting control unit (1+) until the maximum working width is approached.

„ Actuate the double-acting control unit (2+) until the mowers are raised from the headland position to the transport position.

„ Actuate the double-acting control unit (1-) until the minimum set working width is approached and the display (5) is visible.

Æ The mowers are in the transport position and locked.

NOTICE: To avoid damage to the machine caused by improper operation, switch off the operation panel.

„ To switch off the operation panel, move the toggle switch (2) to the “ centre ” position.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 83

9

9.7

9.7

Operation

Raising machine from headland position to transport position

Raising machine from headland position to transport position

„

Move the machine to the headland position, see Page 83 .

9.7.1

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFO

When folding up the machine into transport position, the display always shows information message 4.

9.8

„ Observe transport height of the machine. Continue to lower the lower links if required.

„ Ensure by means of a visual inspection that the side guards have been folded up.

Field mode

Game animal protection

84

EQ001-034

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the centre of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

Instead of mowing any edge sections at first, the operator drives straight into the middle of the field and then mows in a left-handed spiral "from the inside to the outside". This allows animals to escape from the field unharmed by following their natural instinct to flee.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

9.9

Operation

Field mode on slopes

Preparation for mowing

ü

All items listed in chapter "Start-up" have been fulfilled, see Page 55 .

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

ü

The front guards are folded down, see Page 76

.

ü The side guards are folded down,

see Page 77 .

ü The control units are in float position.

ü The rear linkage is blocked.

ü The parking jacks are in the transport position,

see Page 78 .

9

9.9

Mowing

„ Adjust the lateral suspension arms,

see Page 170

.

„ Before driving into the crops, switch on the tractor PTO shaft at idle and slowly bring it up to the rated speed of the machine.

„ Drive into the crops.

„ Check the ground pressure during mowing,

see Page 83

.

„ To ensure a clean cutting pattern, adjust the driving and cutting speeds to the prevailing conditions (soil condition, state of the crops, height, density).

Driving into an obstacle

„ If the impact damage protection system triggers and the mower is swivelled backwards, reverse the tractor until the impact damage protection system engages automatically.

Mowing small plots

The front mounted mower alone can be used to mow small plots of crops or narrow sections in open fields. In doing so, the lateral mowers must be in the transport position.

Field mode on slopes

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 85

9

9.9

Operation

Field mode on slopes

KMG000-094

„ Do not move the machine from transport into working position or from working into transport position as long as the machine is operated diagonal to the slope.

86

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

10

Driving and transport 10

Driving and transport

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

WARNING

Risk of accident caused by non-locked regulating valves of tractor

When regulating valves are not locked, machine components could be activated unintentionally. This may result in serious accidents.

„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked.

WARNING

Risk of accident from open stop cocks

Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents.

„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel.

For the “operation panel” version

NOTICE

When attaching implements at the front and rear, the permitted total weight, the permitted axle loads and the tyre load capacity of the tractor must not be exceeded. Even with an implement mounted at the rear, the front axle of the tractor must always be loaded with at least 20% of the tare weight of the tractor.

„ Prior to starting the trip, ensure that these conditions are met,

see Page 55 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 87

10 Driving and transport

10.1

Prepare the machine for road travel

10.1

Prepare the machine for road travel

10.2

KMG000-041

ü The machine is completely and correctly hitched to the tractor,

see Page 58 .

ü

The machine is shut down and safeguarded, see Page 26

.

ü The hydraulic hoses are connected,

see Page 59 .

ü For version with "Comfort electronics":

The KRONE ISOBUS terminal is connected, see

Page 64 .

ü For version with "operation panel":

The operation panel is connected, see Page 71

.

ü

The universal shaft is mounted, see Page 73 .

ü

The front guards are closed and locked, see Page 76 .

ü

The side guards are folded up, see Page 77 .

ü The parking jacks are in the transport position,

see Page 78 .

ü The road lighting has been connected, tested and is functioning properly,

see Page 72 .

ü

The machine is in the transport position, see Page 84

.

ü The outrigger arms have been fully retracted and locked.

ü

The stop cocks on the hydraulic hose lines are closed, see Page 79

.

ü The control units on the tractor are in neutral position and locked.

ü For version with "Comfort electronics":

The terminal displays the road travel image, see

Page 101

.

ü For version with "Operation panel":

The operation panel has been switched off, see

Page 82 .

ü Soiling and crop residue have been removed from the machine, in particular from the lighting and identification elements.

ü Using the rear hydraulics, the machine is lowered to a maximum transport height of 4 m, or less.

ü Ground clearance is sufficient.

Switching off the machine

INFO

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

88

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Driving and transport 10

Switching off the machine 10.2

KMG000-019

ü The machine is in working position or transport position (locked).

„ For version with "Comfort electronics": To depressurise the hydraulic system, press

see Page 118 .

ð All valves are opened for several seconds.

„ Depressurise the tractor hydraulics.

„ Raise the machine until the parking jacks can be swivelled down.

„

„Shut down and safeguard the machine, see Page 26 .

„

Swivel down the front and rear parking jacks (1) and secure them with the bolts (2), see

Page 78 .

„ Use the tractor hydraulics to lower the machine onto the ground.

„

„Shut down and safeguard the machine, see Page 26 .

„ Remove the universal shaft (3) from the tractor and put it down on the storage surface (4).

„ For version with "standard electronics": Close the stop cocks.

„ Disconnect the hydraulic hoses (5) from the tractor, fit the dust caps and hang them on the headstock.

„ Loosen the connection of the lighting cables (6) between tractor and machine and insert it in the designated supports.

„ Disconnect the power supply cable (7) between tractor and machine and insert it in the designated supports.

„ For version with "Comfort electronics": Remove the terminal from the tractor and store it so that it is protected from moisture.

„ For version with "Standard electronics": Remove the operation panel from the tractor and insert it into the designated supports.

„ Detach the top link.

„ Unlock the lower link hooks on the tractor.

„ Continue to lower the rear linkage until the lower link pins are free.

„ Drive the tractor away carefully.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 89

10 Driving and transport

10.3

Preparing the machine for shipment

Parking

KMG000-020

NOTICE

Parking the machine with mowers folded up

To save space, the machine can also be parked with mowers folded up. To prevent the machine from overturning, park it on firm ground.

ü The side mounted mowers are in the transport position and the lockings (1) right and left are hooked.

„ Only park the machine on firm and level surface with load bearing ground such as concrete or asphalt.

10.3

10.3.1

Preparing the machine for shipment

Lifting the machine

WARNING

Risk of injury due to raised machine

There is a risk to individuals from the machine falling and parts which are swinging in an uncontrolled manner.

„ Use only permitted hoists and slings with a sufficient load-bearing capacity. For the weights

see Page 44 .

„ Note the information on the suspension points provided.

„ Make sure the lifting means are properly secured.

„ Never stay under the suspended machine.

„

If work has to be performed under the machine, securely support the machine, see

Page 27 .

90

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

1 4

2

942 012 1

Driving and transport 10

Preparing the machine for shipment 10.3

3

4

4

10.3.2

KMG000-108

ü The machine is in the working position.

The machine is equipped with 3 suspension points:

• The suspension points (1) and (3) are located at the front on the three-point hitch. The suspension point (2) is located at the rear on the three-point hitch.

„ Open the protective hood (4).

„ Ensure that the hoist is mounted correctly on the anchor points.

To lift the machine, ensure that a hoist is used whose minimum lifting capacity depends on the permissible total weight of the machine; see chapter "Technical data",

see Page 44

.

Lashing the machine

WARNING

Danger to life caused by uncontrolled machine movement

If the machine is not properly lashed for transportation by vehicle, the machine may move in an uncontrolled manner and endanger people.

„ Before transporting the machine, secure it properly using suitable lashing material.

Before transporting the machine, secure it in appropriate places using suitable lashing material.

„ Ensure that the machine is lashed in such a way that it cannot move in an uncontrolled manner when transported by vehicle.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 91

11 KRONE Beta II terminal

11.1

ISOBUS Shortcut Button not available

11 KRONE Beta II terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

2

1

1

1

11.1

EQG001-002

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

The job computer (1) sits on the front left of the machine, behind the twine box.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

ISOBUS Shortcut Button not available

ISB

1

ISB

EQG000-022

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11.2

KRONE Beta II terminal 11

Switching terminal on/off 11.2

The KRONE Beta II terminal does not feature an ISOBUS shortcut button. Icon  (1) is shown on the display. The ISOBUS shortcut button is not available to switch off machine functions.

Switching terminal on/off

I

II

1

EQ001-029

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

Switching on

„ Move the toggle switch (1) from position I to position II.

ð If the machine is not connected, the display shows the main menu after switching on.

ð If the machine is connected, the display shows the road travel screen after switching on.

Æ The terminal is ready to operate.

Switching off

„ Move the toggle switch (1) from position II to position I.

If machine is not connected “Main window” If machine is connected "Road travel"

EQG001-003

INFO

„ For more details on how the terminal functions, follow the terminal operating instructions.

INFO

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

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11 KRONE Beta II terminal

11.3

Design of display

11.3

Design of display

1

3

2 2

EQ001-033

The display of the terminal is divided up into the following sections:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

see Page 101 .

Keys (2)

The machine is operated by actuating the keys (2) next to the icons on the grey fields,

see

Page 103

.

Main window (3)

There are the following main window views:

Road travel screen, see Page 110

Working screen/s, see Page 107

• Menu level,

see Page 131

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12

KRONE ISOBUS terminal (CCI 800, CCI 1200) 12

Touchable display 12.1

KRONE ISOBUS terminal (CCI 800, CCI 1200)

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

1

1

2

12.1

EQG000-057

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

The job computer (1) sits on the front left of the machine, behind the twine box.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

Touchable display

To provide menu guidance and entry of values/data, the terminal is equipped with a touchcapable display. By touching the display, you can call up and change values in blue font.

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12 KRONE ISOBUS terminal (CCI 800, CCI 1200)

12.2

Switching terminal on/off

12.2

Switching terminal on/off

1

1

EQ001-174

KRONE ISOBUS terminal CCI 1200 KRONE ISOBUS terminal CCI 800

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

INFO

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

Switching ON

„ Press and hold down the key (1).

ð If the machine is not connected, the display shows the main menu after switching on.

ð If the machine is connected, the display shows the road travel screen after switching on.

Æ The terminal is ready to operate.

If machine is not connected: “Main menu” If machine is connected: “Road travel screen”

14:31

96

EQG000-056

The display appears in landscape mode after starting the terminal. Refer to the CCI terminal operating instructions if you want the display in portrait rather than landscape mode or if you wish to expand the terminal applications to full view.

Switching off

„ Press and hold down the key (1).

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Original operating instructions 150000701_07_en

12.3

KRONE ISOBUS terminal (CCI 800, CCI 1200) 12

Design of display 12.3

INFO

„ For more details on how the terminal functions, follow the terminal operating instructions.

Design of display

14:31 1 14:31 1

2 2 2 2

12.4

3 3

EQG000-058

Pos.

1

2

Designation

Status line

Main view left/right

Explanation

3 Information view

When operating the machine, KRONE recommends positioning the machine application in the main view.

Additional applications (apps) can be selected from the App menu and displayed in the Information view. The apps can be dragged and dropped into the Main view.

INFO

„ For more details on how the terminal functions, follow the terminal operating instructions.

Design of the KRONE machine application

1

3 2

EQG000-059

The KRONE machine application is divided into the following areas:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

see Page 101 .

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12 KRONE ISOBUS terminal (CCI 800, CCI 1200)

12.4

Design of the KRONE machine application

Keys (2)

The machine is operated by pressing the keys  (2) via touch function,

see Page 103 .

Main window (3)

Values (figures) shown in blue in the main window can be selected using the touch function.

There are the following main window views:

Road travel screen, see Page 110

Working screen/s, see Page 107

• Menu level,

see Page 131

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13

13.1

13.1.1

Foreign ISOBUS terminal 13

Varying functions to KRONE ISOBUS terminal 13.1

Foreign ISOBUS terminal

WARNING

Risk of injury caused by utilization of foreign terminal or other operation units

When using terminals and other operation units which have not been delivered by KRONE mind that the user:

ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by

KRONE.

ü only connects such systems (if possible) which have passed a AEF/DLG/VDMA test (socalled ISOBUS COMPATIBILITY TEST).

ü has to follow the operating and safety instructions of the supplier of ISOBUS operation unit (e.g. terminal).

ü must ensure that the used operating elements and machine controls concerning IL (IL =

Implementation Level; describes compatibility levels of different software versions) must fit together (condition: IL same or higher).

„ Before using the machine, make sure that all machine functions are performed according to the enclosed operating instructions.

INFO

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

Varying functions to KRONE ISOBUS terminal

The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISOBUS terminal is similar to operation with the KRONE ISOBUS terminal. Before commissioning, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

A major difference to the KRONE ISOBUS terminal is the arrangement and number of keys with functions determined by the selected external ISOBUS terminal.

Only the functions which differ from the KRONE ISOBUS terminal are described below.

Deviating functions on ISOBUS terminals with 10 keys

When the machine is equipped with ISOBUS terminal with 10 keys, the functions “Set/preset width shift” and “Set/preset overcut” are only available on machines without cross conveyor belt.

On machines with cross conveyor belt, the both functions are not displayed.

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13 Foreign ISOBUS terminal

13.1

Varying functions to KRONE ISOBUS terminal

The function “Set/preset width shift” and “Set/preset overcut” can be assigned on the

joystick, see Page 124 .

13.1.2

Reverse travel

When reversing, the mowers are lifted automatically into headland position. When reverse travel is stopped, the mowers must be lowered via terminal into working position again.

The mowers cannot be lifted automatically during reverse travel until the following preconditions are fulfilled:

ü The working screen “Automatic mode” is called up,

see Page 119see Page 119

ü The tractor transmits data concerning driving speed and direction of travel to ISOBUS.

ü The parameter “ISOBUS evaluation” was released by KRONE service technicians.

INFO

You can check in the "Driving Speed Display/Direction Display Diagnostics" menu whether the

"ISOBUS evaluation" parameter has been released, see Page 148 .

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14

14.1

Terminal - Machine Functions 14

Status line 14.1

Terminal - Machine Functions

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, see Page 208 .

„ If the malfunction cannot be remedied, consult a KRONE service partner.

Status line

INFO

Using a terminal with a resolution of less than 480x480 pixels.

On terminals with a resolution of less than 480x480 pixels, only 7 fields are displayed in the status line. Thus, not all icons for the status line are shown.

On terminal with a resolution of more than/equal to 480x480 pixels, 8 fields are shown in the status line.

EQ000-901

Icons displayed with shading ( ) can be selected. If an icon with shading is selected:

• a window with further information opens or

• a function is activated or deactivated.

For “touch sensitive terminal” version

• Press or use scroll wheel to select.

For “not touch sensitive terminal” version

• Use scroll wheel to select.

The status line shows the current states of the machine (depending on how it is equipped):

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14 Terminal - Machine Functions

14.1

Status line

Icon

ON

OFF

Designation Explanation

There is an error message A mask with the active error messages opens.

SectionControl on

SectionControl off

Displayed continuously:

• Commands are accepted from the

"Master".

• The GPS-controlled mowing unit lifting mechanism is operational.

Flashing:

• The SectionControl "Master" is not ready.

• The GPS-controlled mowing unit lifting mechanism is not operational.

Commands from the "Master" are not accepted.

Left transport lock open

L

L

Left transport lock closed

Move the machine into transport position

Move the mowing units into working position

Move the mowing units into headland position

Wait

Contact KRONE customer service.

Right transport lock open

Right transport lock closed

R

R

Fan off

Fan cooling

Fan cleaning

Manual control

Distance control

Depends on the selected mode in the menu "Setting manual/time/distance control".

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Icon

OFF

ON

Designation

Time control

Terminal - Machine Functions 14

Keys 14.2

Explanation

Depends on the selected mode in the menu "Setting manual/time/distance control".

Pressure accumulator is loading

Operating hours counter deactivated

Operating hours counter activated

Open the "Customer counter" menu

The "Customer counter" menu opens.

14.2

Keys

INFO

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

see Page 123

.

The machine functions are operated depending on used terminal (touchable or not touchable).

For version with “touch sensitive terminal”

• By pressing the icon.

• By pressing the key next to the icon.

For version with “not touch sensitive terminal”

• By pressing the key next to the icon.

Auto

Auto

EQ000-500 / EQ000-514

The available icons comply with the equipment of the machine. The following represented icons are not always available.

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14 Terminal - Machine Functions

14.2

Keys

Symbol Designation

Stop

Raise front mowing unit

Explanation

• All the currently running functions are stopped.

• Available in automatic mode.

• Available on the "Raise/lower front mowing unit" working screen.

Lower front mowing unit

Lift mowing units • From working to headland position.

• From headland to transport position.

Lower mowing units • From headland to working position.

• From transport position to headland position.

Switch to automatic mode • The machine is in manual mode.

• It is only possible to switch to automatic mode when the lateral mowing units are in headland or working position and the

PTO shaft is engaged.

Switch to manual mode • The machine is in automatic mode.

Select the machine menu level

"Raise/lower mowing units" working screen

"Raise/lower mowing units in inching mode" working screen

• Available in manual mode.

• The working screens are saved in a rotating sequence in the terminal. They are available according to the design of the machine and depending on the position of the lateral mounted mowers.

"Raise/lower front mowing units" working screen

"Working width/Overcut" working screen

"Cross conveyor belt" working screen

"Hydraulic system" working screen

Preselect front mowing unit • Available in manual mode.

• Preselected mowing units are

Preselect right-hand lateral mowing unit highlighted in colour, ( , ,

Preselect left-hand lateral mowing unit

).

• Press again to cancel the preselection.

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Symbol Designation

Raising

Lowering

Move to right

Move to left

Terminal - Machine Functions 14

Displays in the work fields 14.3

Explanation

• Available in manual mode.

Increase value

Reduce value

Raise left lateral mowing unit

Lower left lateral mowing unit

Raise right lateral mowing unit

• Available in automatic mode.

Lower right lateral mowing unit

Set/start width displacement

Set/start overcut

Auto

Auto

14.3

Displays in the work fields

h

1

0:00

40 cm

0,0 ha

40 cm

EQG000-001

50 %

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14 Terminal - Machine Functions

14.3

Displays in the work fields

Icon h ha ac

Designation

Operating hours counter

Total surface counter

Set mower relief.

Set width shift.

Explanation

• The operating hours counter is running when the electronic system is turned on and the operating hours counter is activated.

• The adjacent number indicates the current customer counter.

• Is only displayed if the tractor sends the signal “forward travel” to the job computer of the machine.

• Depending on country setting in the terminal.

• Setting range 0 % to 100 %

• The number next to the graphic is touchable.

• Setting range (0 to 40 cm in steps of 8 cm).

The mower is lifted.

The mower is lowered.

The right mower is extended.

• Width shift

The right mower is retracted.

The left mower is extended.

The left mower is retracted.

The mower is folded down.

The mower is folded up.

Float position

No movement on the machine.

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Terminal - Machine Functions 14

Calling up working screen 14.4

14.3.1

Mower displays

h

1

0:00

40 cm

0,0 ha

40 cm

14.4

EQG000-001

Icon

50 %

Icon

Meaning

The front mounted mower is raised.

The front mounted mower is in the working position.

Explanation

• Is only displayed if the front mounted mower is mounted.

Meaning

The machine is in the transport position.

Explanation

• The outrigger arms have been fully retracted and secured.

The machine is not in the final transport position.

• The outrigger arms have not been fully retracted and not secured.

The machine is below the transport position.

• The outrigger arms have not been fully retracted and not secured.

The machine is above the headland position.

The machine is in the headland position.

The machine is in the working position.

Calling up working screen

Road travel screen Example menu

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14 Terminal - Machine Functions

14.4

Calling up working screen

108

EQC000-004 / EQ000-157

From the road travel screen

„ Press .

Æ Depending on the position of the side mounted mowers, the working screen “Lift/lower front mounted mower” or the working screen “Lift/lower mowers” is displayed.

Working screen “Lift/lower front mounted mower”

Working screen “Lift/lower mowers” h

1

0:00

40 cm 40 cm h

1

0:00

40 cm

0,0 ha

40 cm

EQG000-006_1

50 %

From each menu

ü One menu is called up.

„ Press longer.

50 %

Calling up working screen “Lift/lower front mounted mower”

ü The lateral mowers are in transport position and locked.

„ To bring up working screen “Lift/lower front mounted mower”, press , ,

, , until is displayed in the terminal.

Æ The working screen “Lift/lower front mounted mower” is displayed,

see Page 111

.

,

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Original operating instructions 150000701_07_en

Terminal - Machine Functions 14

Calling up working screen 14.4

Calling up working screen “Lift/lower mowers”

ü The lateral mowers are in headland position or working position.

„ To bring up the working screen “Lift/lower mowers”, press , , , ,

, until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers” is displayed, see Page 112

.

Calling up working screen “Lift/lower mowers by pressing and holding down key”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Lift/lower mowers by pressing and holding down key”, press

, , , , , until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers by pressing and holding down key” is displayed, see

Page 115

.

Calling up working screen “Overcut/width shift”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Overcut/width shift”, press , ,

until is displayed in the terminal.

Æ The working screen “Overcut/width shift” is displayed,

see Page 117 .

, , ,

Calling up working screen “Hydraulic system”

ü The lateral mowers are in working or transport position (locked).

„ To call up working screen “Hydraulic system”, press , ,

until is displayed in the terminal.

Æ The working screen “Hydraulic system” is displayed,

see Page 118 .

, , ,

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14 Terminal - Machine Functions

14.5

Automatic call of the Road travel screen

14.5

Automatic call of the Road travel screen

14.6

EQG000-026

The terminal changes automatically to the road travel screen after approximately 60 s, provided that the following prerequisites have been met:

ü The lateral mowers are in transport position and locked.

ü The front mounted mower is lifted and is not in float position.

Working screens in manual mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFO

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

see Page 123

.

ü

The manual mode is called up, see Page 122 .

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14.6.1

Terminal - Machine Functions 14

Working screens in manual mode 14.6

Working screen “Lift/lower front mounted mower”

h

1

0:00

40 cm 40 cm

50 %

EQG000-002_1

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

„ Call up working screen “Lift/lower front mounted mower”,

see Page 108

.

14.6.1.1

Lowering front mounted mower

„ Press and hold down .

14.6.1.2

Lifting front mounted mower

„ Press and hold down .

14.6.1.3

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

EQ001-034

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

INFO

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the centre of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

Instead of mowing any edge sections at first, the operator drives straight into the middle of the field and then mows in a left-handed spiral "from the inside to the outside". This allows animals to escape from the field unharmed by following their natural instinct to flee.

14.6.1.4

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFO

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links if required.

„ Ensure by means of a visual inspection that the side guards have been folded up.

14.6.2

Working screen “Lift/lower mowers”

The basic screen “Lift/lower mowers” appears only when both lateral mowers are in headland position or working position.

„ Call up working screen “Lift/lower mowers”,

see Page 109

.

14.6.2.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.2.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

see Page 138

.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

INFO

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.2.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers

„ Press and hold down .

Æ The preselected mowers lower up to working position.

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.2.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers

„ Press and hold down .

Æ The preselected mowers lift up to headland position.

14.6.2.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, see Page 138 .

INFO

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

14.6.2.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.3

Working screen “Lift/lower mowers by pressing and holding down key”

The basic screen “Lift/lower mowers by pressing and holding down key” is only displayed when both lateral mowers are in headland position or working position. In basic screen “Lift/lower mowers by pressing and holding down key”, the keys (icons) to lift/lower the mowers are designed as keys to be pressed while the function is executed.

“Pressing and holding down key” means: The function is performed as long as the key (icon) is actuated).

„

The working screen “Lift/lower mowers by pressing and holding down key” is called, see

Page 109

.

14.6.3.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.3.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

see Page 138

.

INFO

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers by pressing and holding down key

„ Press and hold down .

Æ The float position for the mowers is annulled.

14.6.3.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers by pressing and holding down key

„ Press and release .

Æ The float position for the mowers is annulled.

14.6.3.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, see Page 138 .

INFO

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.4

Working screen “Overcut/width schift”

In working screen “Overcut”, the working width of the lateral mowers to the front mounted mower can be adapted so that no crop residues will remain when driving straight ahead/around curves.

If both lateral mowers are preselected, the lateral mowers move at the same time to the right or left (width shift). Both lateral mowers can be moved simultaneously from right to left via width shift so that no crop residues will accumulate when mowing on slopes.

The working screen “Overcut/width shift” will only be applicable when both side mounted mowers are in headland position or working position.

„ The working screen “Overcut/width shift” is called up,

see Page 109

.

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.4.1

Increasing/reducing overcut

INFO

Keep in mind that only one side mounted mower must be preselected to set the overcut.

„ To preselect side mounted mower, press or .

ð The preselected icon is highlighted in colour (

„ Press to increase the overcut.

, ).

„ Press to reduce the overcut.

14.6.4.2

Increasing/reducing width shift

INFO

Both side mounted mowers must be preselected so that the width shift can be set.

„ To preselect both lateral mowers, press and .

ð The preselected icons are highlighted in colour ( , ).

Æ In the display the icons , change to , . The width shift is activated.

„ Press to move both mowers to the right.

„ Press to move both mowers to the left.

14.6.5

Working screen “Hydraulic system”

INFO

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

„

The working screen “Hydraulic system” is displayed, see Page 109 .

Depressurizing the hydraulic system

„ Press .

Æ All valves are opened for several seconds.

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Terminal - Machine Functions 14

Working screens in automatic mode 14.7

14.6.6

Changing to automatic mode

„ Press .

Æ The display shows the symbol (automatic mode).

14.7

Working screens in automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

14.7.1

INFO

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

see Page 123

.

ü Automatic mode is called,

see Page 119 .

Lowering front mounted mower

„ Press and hold down .

14.7.2

Lifting front mounted mower

„ Press and hold down .

14.7.3

Lifting/lowering lateral mowers individually

Lower right side mounted mower from headland position to working position

„ Press and release .

Lift right side mounted mower from working position to headland position

„ Press and release .

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14 Terminal - Machine Functions

14.7

Working screens in automatic mode

Lower left side mounted mower from headland position to working position

„ Press and release .

Lift left side mounted mower from working position to headland position

„ Press and release .

14.7.4

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

see Page 138

.

INFO

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, see Page 138 .

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Terminal - Machine Functions 14

Working screens in automatic mode 14.7

INFO

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.6

Increasing/reducing overcut

By means of overcut, the working width of side mounted mowers to the front mounted mower can be adapted so that there will remain no crop residues when driving straight ahead/around curves.

For the overcut, two different values saved separately can be preset. (e.g. straight ahead driving/driving around curves). The values are entered in menu “Setting the Overcut”.

An input mask opens by tipping the value in front of the icon overcut can be increased or reduced continuously during operation.

Presetting the first value

„ Press

Auto

once.

Presetting the second value

„ Press

Auto

again.

in the main window. The

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14 Terminal - Machine Functions

14.7

Working screens in automatic mode

Setting the overcut during operation

„ Tip the value in front of .

ð The input mask opens.

„ Increase or reduce value.

„ Confirm entry by pressing OK .

Calling up sub-menu “Setting the Overcut”

„ Press and hold down

Auto

.

Æ The menu “Setting the Overcut” is displayed,

see Page 134

.

14.7.7

Presetting width shift

Both side mounted mowers are moved simultaneously from right to left (round travel) via width shift so that no crop residues will accumulate when mowing on slopes. The values are entered in menu “Setting the Width Shift”.

INFO

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

see Page 137

.

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

see Page 135

.

Preset right width shift.

„ Press

Auto

once.

Preset left width shift.

„ Press

Auto

again.

Bring up sub-menu “Setting the Width Shift”

„ Press and hold down

Auto

.

Æ

The display shows menu 2 “Width Shift”, see Page 135 .

14.7.8

Changing to manual mode

„ Press .

Æ The display shows the icon (manual mode).

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14.8

14.8.1

Terminal - Machine Functions 14

Operating machine via joystick 14.8

Operating machine via joystick

Auxiliary functions (AUX)

There are terminals which support the additional function “Auxiliary” (AUX). By means of this function, programmable keys of peripheral equipment (e.g. joystick) can be assigned with functions of the connected job computers. A programmable key can be assigned with several different functions. If key assignments are saved, the display shows corresponding menus when switching on the terminal.

The following functions are available in the “Auxiliary” (AUX) menu:

Auxiliary

Auto

Function in automatic mode

Width shift

Function in manual mode

Not available

Retract right side mounted mower by

8 cm

Retract right side mounted mower by holding down button

Extend right side mounted mower by

8 cm

Extend right side mounted mower by holding down button

Retract left side mounted mower by

8 cm

Retract left side mounted mower by holding down button

Extend left side mounted mower by

8 cm

Extend left side mounted mower by holding down button

Width shift one step to the left Not available

Width shift one step to the right Not available

Lift side mounted mowers from working position to headland position

Auto

Lower side mounted mowers from headland position to working position

Lift/lower right side mounted mower Not available

Lift/lower left side mounted mower Not available

Lift/lower front mounted mower

Overcut Not available

Lift front mounted mower by holding down button

Lower front mounted mower by holding down button

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

Auxiliary Function in automatic mode Function in manual mode

Lift left side mounted mower by holding down button

Lower left side mounted mower by holding down button

Lift right side mounted mower by holding down button

Lower right side mounted mower by holding down button

Activate/deactivate SectionControl

ON / OFF

Pressing and holding down key = The function is executed as long as the key is actuated.

INFO

For further information, please refer to the operating instructions of the used terminal.

14.8.2

Auxiliary assignment of joystick

Recommended configuration of a Fendt joystick

124

EQ000-545

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Original operating instructions 150000701_07_en

Terminal - Machine Functions 14

Operating machine via joystick 14.8

Recommended configuration of a WTK joystick

EQ000-540

ü The switch (1) on the back is in the upper position.

The LED (2) lights up red.

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

EQ000-541

ü The switch (1) on the back is in the bottom position.

The LED (2) lights up green.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

EQ000-544

ü The switch (1) on the back is in the centre position.

The LED (2) lights up yellow.

INFO

The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires.

For further information, please refer to the operating instructions of the used terminal.

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15 Terminal - Menus

15.1

Menu structure

15 Terminal - Menus

15.1

Menu structure

Menu

1

Auto

Sub-menu

2

Auto

3

7

13

4

5

Auto

6

14

13-1 n

13-2 h all h

14-1

14-2

14-3

Designation

Overcut, see Page 134

Width shift,

see Page 135

Front mounted mower, see Page 136

Accelerator rollers, see Page 137

Manual/time/distance control, see Page 138

Lowering speed, see Page 140

Overlap, see Page 141

Counter,

see Page 142

Customer counter,

see Page 142

Total counter, see Page 145

ISOBUS, see Page 147

Diagnostics auxiliary (AUX), see Page 147

Diagnostics driving speed indicator/direction dis-

play, see Page 148

Setting background colour,

see Page 149

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Menu

14

15

15-4

15-5

15-6

15-1

15-2

15-3

Sub-menu

14-5

14-7

14-9

14-10

14-11

Terminal - Menus 15

Recurring icons 15.2

Designation

SectionControl,

see Page 150

Switching number of keys, see Page 151

Switching between terminals,

see Page 152

Switching between task controllers,

see Page 152

Switching between data loggers, see Page 153

Settings,

see Page 154

Sensor test, see Page 154

Actuator test,

see Page 158

Manual operation without confirmation prompts,

see Page 162

Error list, see Page 164

Software information, see Page 165

Technician level, see Page 166

15.2

Recurring icons

To navigate in the menu level/menus, the following icons appear again and again.

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15 Terminal - Menus

15.2

Recurring icons

Icon Designation

Up arrow

Down arrow

Right arrow

Left arrow

Disk

ESC

DEF

Sensor test

Actuator test

Disk

Plus

Minus

Right arrow

Left arrow

Explanation

Move up to select something.

Move down to select something.

Move right to select something.

Move left to select something.

Save the setting.

Leave the menu without saving.

By pressing the key a little longer, the previously viewed working screen is selected.

Reset to factory setting.

Quick access to the sensor test of the sensors responsible for this menu.

Quick access to the actuator test of the actuators responsible for this menu.

The mode or value is saved.

Increase the value.

Reduce the value.

Display next mode.

Display previous mode.

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15.3

Bring up menu level

Terminal - Menus 15

Bring up menu level 15.3

Auto Auto

Auto

EQ000-504 / EQ000-917

„ To bring up the menu level from the working screen, press .

Æ The display indicates the menu level.

Depending on how the machine is equipped, the menu level 4 is divided into the following menus:

Icon

Auto

Designation

Menu 1 “Overcut” see Page 134

Auto Menu 2 “Width Shift”,

see Page 135

Auto

Menu 3 “Front Mounted Mower”,

see Page 136

Menu 4 “Accelerator Rollers”,

see Page 137

Menu 5 “Manual Control/Time Control/Distance Control”,

see Page 138

Menu 6 “Lowering Speed”, see Page 140

Menu 7 “Overlap”,

see Page 141

Menu 13 “Counters”, see Page 142

Menu 14 “ISOBUS”, see Page 147

Menu 15 “Settings”,

see Page 154

15.4

Selecting a menu

Calling up menu

The menus are selected depending on used terminal (touch sensitive or not touch sensitive).

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15 Terminal - Menus

15.5

Changing value

For version with “Touch sensitive and not touch sensitive terminal”

By means of adjacent keys

„ To select a menu, press the keys next to

ð The selected menu is highlighted in colour.

or until the desired menu is selected.

„ To call up the menu, press the key next to .

Æ The menu opens.

INFO

When equipped with “touch sensitive terminal”, the icons can directly be pressed.

15.5

By means of the scroll wheel

„ Select the desired menu by means of scroll wheel.

ð The selected menu is highlighted in colour.

„ To call up the menu, press the scroll wheel.

Æ The menu opens.

For version with touch sensitive terminal

By pressing the icons

„ To call up a menu, press the icon (e.g.

Æ The menu opens.

Leaving menu

„ Press or adjacent key.

Æ The menu closes.

) in the display.

Changing value

For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive).

For version with touch sensitive or not touch sensitive terminal

• By means of the scroll wheel

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Terminal - Menus 15

Changing value 15.5

Additionally for “Touch sensitive terminal” version

• By pressing or .

• By tipping the blue value on the display.

If a numeric value is tipped, an input mask opens. For further information on entering values in the input mask, refer to the enclosed operating instructions of the terminal.

Examples:

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

Via plus/minus

The icon in the upper line indicates that the displayed value is saved.

„ To increase the value, press .

„ To reduce the value, press .

ð The icon in the upper line disappears.

„ Press to save the value.

Æ An audio signal will be heard.

Æ The set value is saved

Æ The icon in the upper line is displayed.

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

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15 Terminal - Menus

15.6

Changing mode

15.6

Changing mode

It is possible to select between different modes in individual menus.

The symbol in the upper line indicates that the displayed mode is saved.

„ Press to bring up the next mode.

„ Press to bring up the previous mode.

ð The icon in the upper line disappears.

„ Press to save.

Æ An audio signal is sound, the set mode is saved and the icon line.

is displayed in the upper

„ To leave the menu, press .

15.7

Menu 1 “Overcut”

Auto Auto

1

Auto

1

1

Auto

0

Auto 1

40

40

Auto 2

40

1

1

EQ000-917 / EQ000-522

ü For The menu level is active,

see Page 131

.

„ Press

Auto

to open the menu.

Æ The display shows the “Overcut” menu.

Recurring icons see Page 129

.

Setting the overcut

„ Change value,

see Page 132

.

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15.8

Terminal - Menus 15

Menu 2 “Width shift” 15.8

Menu 2 “Width shift”

Auto Auto

2

Auto

Auto

Auto 1

16 24

1 1

Auto 2

2

24 24

2

EQ000-917 / EQ000-523

The both side mounted mowers can be moved simultaneously to the right or to the left (round trip) via width shift so that no crop residues accumulate when mowing on slopes. The upper values (1) are adopted automatically by the system, diagonal for the lower values (2).

INFO

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

see Page 137

.

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

see Page 135

.

ü For The menu level is active,

see Page 131

.

„ Press

Auto

to open the menu.

Æ The display shows the “Lateral displacement“ menu.

Recurring icons see Page 129

.

Setting the width shift

„ Change value,

see Page 132

.

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15 Terminal - Menus

15.9

Menu 3 “Front Mounted Mower”

Preset width shift and accelerator rollers at the same time.

2

Auto

2 Auto

15.9

Auto 1 Auto 1

16 24 24 24

1 1

Auto 2 Auto

2

24

EQ000-523 / EQ000-926

24

40% 60%

„ Set values (1) to the same value.

ð The right figure is shown in the display.

„ Set the values (2) for accelerator rollers.

Æ Via function “Preset width shift”, the accelerator rollers can be started simultaneously with width shift for round trip. The values (2) are adopted automatically by the system, diagonally for round trip.

Menu 3 “Front Mounted Mower”

Auto Auto

3

Auto

1/3

EQ000-917 / EQ000-524

ü For The menu level is active,

see Page 131

.

„ Press to open the menu.

Æ The display shows menu “Front Mounted Mower”.

Recurring icons see Page 151

.

One of three modes can be selected:

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Icon

Terminal - Menus 15

Menu 4 “Accelerator Rollers” 15.10

Explanation

• The front mounted mower is lifted/lowered via control unit on tractor side.

Mode 1/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is always lifted completely.

Mode 2/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is lifted in a time-controlled manner.

• The lifting time can be set.

Mode 3/3

Changing the mode

„ Select and save the mode,

see Page 134

.

Setting the lifting time

„ Select and save mode 3.

„ Change value,

see Page 132

.

15.10

Menu 4 “Accelerator Rollers”

Auto Auto 4

Auto

Auto

Auto

1/2

EQ000-917 / EQ000-525

ü For The menu level is active,

see Page 131

.

„ Press

Auto

to open the menu.

Æ The display shows the “Accelerator rollers” menu.

Recurring icons see Page 151

.

You can select between two modes:

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15 Terminal - Menus

15.11 Menu 5 “Manual Control/Time Control/Distance Control”

Icon

AUTO

Mode 1/2

Mode 2/2

Designation

Accelerator rollers systemcontrolled

Explanation

• The height of the accelerator rollers is determined by the system in automatic mode and is adapted to the speed of the cross conveyor belt.

Manual setting of accelerator rollers

• The manual value input for accelerator rollers ( , ) is released in the main window for automatic mode.

• The value input in the main window is touchable.

Changing mode

„ Call up and save mode,

see Page 134

.

15.11

Menu 5 “Manual Control/Time Control/Distance Control”

Auto Auto

5

Auto

1/3

EQ000-917 / EQ000-734

ü For The menu level is active,

see Page 131

.

„ Press to open the menu.

Æ The display shows the “Manual control/time control/distance control“ menu.

Recurring icons see Page 151

.

You can select between three modes.

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Original operating instructions 150000701_07_en

Icon

Mode 1/3

Mode 2/3

Mode 3/3

Terminal - Menus 15

Menu 5 “Manual Control/Time Control/Distance Control” 15.11

Designation

Manual control

Explanation

• With key ( / ) pressed, first the front mounted mower are lowered or

Time control

Distance control raised. After releasing the key ( /

), the side mounted mowers are lowered or raised.

• Determines the delay time of lifting or lowering of the lateral mowers to the front mounted mower.

• The delay time can be set, see

Page 139

.

• Determines the distance to be covered before the side mounted mowers are lifted or lowered to the front mounted mower.

• The route can be set,

see Page 140

.

Changing mode

„ Call up and save mode,

see Page 134

.

Setting the time control for mode 2

Auto Auto 5

Auto

1

2/3

2

5.0

s

3

5.0

s

3

EQ000-917 / EQ000-735

„

Select and save mode 2, see Page 134 .

Display area

Pos.

(1)

(2)

(3)

Designation

Delay time for lifting

Delay time for lowering

Value input

Explanation

• Selectable

Entering delay time

„ Change value,

see Page 132

.

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Original operating instructions 150000701_07_en 139

15 Terminal - Menus

15.12 Menu 6 “Lowering Speed”

Auto Auto

Auto

5

3/3

EQ000-917 / EQ000-736_1

„

Select and save mode 3, see Page 134 .

Display range

Pos.

(1)

(2)

(3)

Designation

Distance to be covered for lifting

Distance to be covered for lowering

Value input

Explanation

• Selectable

Entering route

„ Change value,

see Page 132

.

15.12

Menu 6 “Lowering Speed”

Auto Auto

6

Auto

5

1

2

8,0 m

3

6,0 m

3

EQ000-917 / EQ000-699_1

ü For The menu level is active,

see Page 131

.

„ Press to open the menu.

Æ The display shows the “Lowering speed” menu.

Recurring icons see Page 151

.

1

1

1

140

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Original operating instructions 150000701_07_en

Display range

Pos

(1)

Designation

Lowering speed

Terminal - Menus 15

Menu 7 “Overlap” 15.13

Explanation

• 1 = highest lowering speed

• 2 = middle lowering speed

• 3 = lowest lowering speed

Setting the lowering speed

„ Change value,

see Page 132

.

15.13

Menu 7 “Overlap”

Auto Auto

Auto

7

75cm

1

0cm

20 cm

EQ000-917 / EQ000-918

In this menu, the accuracy of the counter “Surface counter” can be set by means of overlap.

ü For The menu level is active,

see Page 131

.

„ Press to open the menu.

Æ The display shows the “Overlap” menu.

Recurring icons see Page 151

.

Display range

Pos.

(1)

Designation

Value for overlap

Explanation

• Selectable

Setting the overlap

„ Change value,

see Page 132

.

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15 Terminal - Menus

15.14 Menu 13 “Counters”

15.14

Menu 13 “Counters”

Auto Auto

Auto n h all h

EQ000-917 / EQ000-919

ü For The menu level is active,

see Page 131

.

„ To open the menu, press .

Æ The display shows the "Counter" menu.

Depending on how the machine is equipped, the menu “Counters” is divided into the following sub-menus:

Icon Designation

Menu 13-1 “Customer Counter”, see Page 142

n h

Menu 13-2 “Total Counter”,

see Page 145

all h

15.14.1

Menu 13-1 “Customer Counter”

n h all h

13-1 n h

EQ000-919 / EQ000-526

ü

Menu 13 “Counter” is called.“ see Page 142

.

„ Press n h to open the menu.

Æ The display shows “Customer counter” menu.

1

2

3

Name 01

Name 02

Name 03

142

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Terminal - Menus 15

Menu 13 “Counters” 15.14

Display range customer counter

Icon Designation

Customer counters

Explanation

• Customer counters 1 to 20.

• The activated customer counter is

Recurring icons see Page 151

.

Calling up detail counter/customer counter

13-1 h n

13-1 highlighted in grey (

• The selected customer counter is located between the lines.

).

• The selected customer counter must not be activated.

• The designation next to the customer counter can be selected. The input mask opens.

• The detail counter is called up by tipping

the icon,, see Page 143

n h

Name h ha

2

1

Name 01

2

Name 02

3

Name 03

EQ000-526 / EQ000-527

ü The menu 13-1 “Customer Counter” is active.

2:30

1:13

1:17

44,6

18,9

25,7

„ To bring up the detail counter, press .

„ To bring up customer counter, press

Icon

.

Designation

Delete the values for the selected customer counter

Explanation

• The designation is not deleted.

Display detail counter • Additional counter information for the selected customer counter is displayed.

Display customer counter • A list of all customers is displayed.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 143

15 Terminal - Menus

15.14 Menu 13 “Counters”

Display range detail counter

Icon Designation Explanation

Activated customer counter • Here customer counter 1

Name h ha ac

Operating hours counter

“Surface” counter

“Total area” counter

Counter “Mowed without cross conveyor belt”

• The operating hours counter counts when the electronics is turned on and the PTO shaft is running.

• This counter will only appear when the corresponding parameter is released in menu “Technician”.

• The “Surface” counter counts when the tractor sends the “forward travel” signal to the job computer and at least one mower is used.

• The “Surface” counter stops as soon as the tractor is at standstill or no mower is used.

• The displayed area must not correspond to the actually mowed area as it is also possible that mowing was carried out with tractors which have not send the

“forward travel” signal.

• Left column time:

• Total time of counters “Mowed with cross conveyor belt” and “Mowed without cross conveyor belt”.

• Right column time:

• Sum of surface mowed with and without cross conveyor belt.

• Left column time:

• The time during which it was mowed without cross conveyor belt.

• Right column time:

• The area mowed without cross conveyor belt

Counter “Mowed with cross conveyor belt”

• Left column time:

• The time during which it was mowed with cross conveyor belt.

• Right column time:

• The area which was mowed with cross conveyor belt

Create designation for customer counter

• You can create a name for each customer counter.

• The input is limited to 15 characters.

• Touchable

144

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 13 “Counters” 15.14

Activating customer counter

ü The detail counter is called.

„ To select the customer counter, press or .

„ To activate the customer counter, press .

Æ The new activated customer counter is highlighted in grey.

Resetting customer counter

The customer counter to be reset must not be activated.

„ To select the customer counter, press or .

„ Press .

ð The selected customer counter is reset to zero.

ð The designation of the customer counter is not deleted.

Changing the designation of a customer counter

„ Press on “Designation”.

ð An input mask opens.

„ Enter designation via keypad.

„ Press to save the designation.

„ In order to leave the input mask without saving, press .

15.14.2

Menu 13-2 “Total Counter”

The total operating hours counter starts to count as soon as the electronics is turned on and the

PTO shaft is running. The total operating hours counter cannot be deleted.

13-2 n h all h all h

1

2 h

22.00

9.30

2.10

ha

15,0

6,5

0,5

1

2

EQ000-919 / EQ000-528

ü Menu 13 “Counters” is called.

see Page 142 .

„ Press all h to open the menu.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 145

15 Terminal - Menus

15.14 Menu 13 “Counters”

ð The display shows the “Total counter” menu.

Display range

Icon Designation

“Surface” counter

Explanation

• Depending on set system of units.

ha

/ ac

Operating hours counter h

Total counter • Cannot be deleted.

• The total counter consists of total operating hours counter h

and total surface counter ha

.

• Can be deleted.

Season counter 1

1

Day counter 2

2

• Can be deleted.

Resetting season counter

„ Press

1

.

Æ The season counter is reset to zero.

Resetting day counter

„ Press

2

.

Æ The day counter is reset to zero.

146

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

15.15

Menu 14 “ISOBUS”

Auto Auto

Auto

EQ000-917 / EQ000-154_1

ü The menu level has been selected,

see Page 131

.

„ To open the menu, press .

Æ The display shows the "ISOBUS" menu.

Depending on the machine equipment, the "ISOBUS" menu is divided into the following submenus:

Icon Designation

Menu 14-1 "Diagnostics auxiliary (AUX)", see Page 147

Menu 14-2 "Diagnostics driving speed indicator/direction display",

see

Page 148

Menu 14-3 "Setting the background colour",

see Page 149

Menu 14-5 "SectionControl",

see Page 150

Menu 14-7 "Switching number of keys", see Page 151

Menu 14-9 "Switching between terminals", see Page 152

Menu 14-10 "Switching between task controllers",

see Page 152

Menu 14-11 "Switching between data loggers", see Page 153

15.15.1

Menu 14-1 “Diagnostics Auxiliary (AUX)”

A representation of the joystick appears on the display. If functions are operated using the joystick, the display lists the icons of these functions. The functions cannot be executed in this menu.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 147

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

EQG000-011

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ To open the menu, press .

Æ The display shows the “Auxiliary Diagnostics (AUX)” menu.

15.15.2

Menu 14-2 “Driving speed/direction of travel diagnostics”

14-2

148

< - - 0

3,9 km/h

8 m

400 UPM

1 2

EQG000-012

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

3 4

„ To open the menu, press .

Æ The display shows menu "Diagnostics of driving speed/direction of travel".

5

Display area

Icon Designation

Wheel-based speed

Explanation

<--- 0

0 --->

PTO speed Value is provided via ISOBUS from the tractor.

Driving forward

Reverse travel

The direction of travel of the tractor is evaluated for automatic lifting during reversing.

ISOBUS evaluation

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Icon

1

2

3

4

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Designation

The direction of travel of the tractor is not evaluated for automatic lifting during reversing.

Working light "Tractor rear/ top"

Explanation

ISOBUS evaluation

Status:

Working light not activated.

Working light "Tractor right/ left side"

Working light "Tractor accessory equipment"

Working light "Tractor accessory equipment retrofitted"

Tractor parking light day/ night

• Working light on.

Working light off.

5

15.15.3

Menu 14-3 “Setting the Background Colour”

14-3

EQG000-042

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ To open the menu, press .

Æ The display shows the “Background colour” menu .

Recurring icons see Page 151

.

Display area

You can select between three modes.

1/3

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 149

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

Icon Designation Explanation

Background colour white Recommended for day use.

Mode 1/3

Background colour grey Recommended for night use.

Mode 2/3

Mode 3/3

Background colour automatic

The tractor specifies the background colour via the parking light.

• Tractor parking light on, background colour grey.

• Tractor parking light off, background colour white.

Changing the mode

„ Select and save the mode,

see Page 134

.

15.15.4

Menu 14-5 "SectionControl"

In this menu the following data must be entered for SectionControl:

• Distance from front mounted mower to rear mounted mower

• Working width front mounted mower

• Time delay lift front mounted mower

• Time delay lower front mounted mower

Based on entered data, the system determines the GPS-controlled mowing unit lifting.

14-5

600 cm

300 cm

0,0 s

2,0 s

EQG000-023

ü The accessories kit 167 "Parts kit front mounted mower control" is mounted.

ü The accessories kit 218 "KRONE DigitalSystems SectionControl machine" is mounted.

ü In "Front mounted mower" menu, either mode 2/3 or mode 3/3 is selected,

see Page 136

.

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ To open the menu, press .

Æ The display shows the "SectionControl" menu.

150

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Display range

Icon Designation

Distance from front mounted mower to rear mounted mower

Explanation

• Measured between cutterbar of front mounted mower and cutterbar of rear mounted mower.

• The value can be selected.

Working width front mounted mower

• The value can be selected.

Time delay lift front mounted mower

• The value can be selected.

Time delay lower front mounted mower

• The value can be selected.

„ Enter the values for the distance from front mounted mower to rear mounted mower, working width of front mounted mower and delay for lift/lower front mounted mower.

„ Change the value,

see Page 132

.

15.15.5

Menu 14-7 "Changing over number of keys"

INFO

The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires.

For further information, please refer to the operating instructions of the used terminal.

In this menu the working screen is set to 5 or 8 keys. When changing to eight keys, additional keys are virtually included and can be reached by scrolling.

14-7

EQ000-154_1 / EQ000-159_1

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ Press to open the menu.

Æ The display shows menu “Switching Number of Keys”.

Recurring icons see Page 151

.

The current status is displayed as an icon.

1/2

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Original operating instructions 150000701_07_en 151

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

Icon Designation

Terminal with five keys without virtual keys

Mode 1/2

Terminal with less than eight keys and use of virtual keys.

Mode 2/2

Changing the mode

„ Select and save the mode,

see Page 134

.

15.15.6

Menu 14-9 “Switching Between the Terminals”

INFO

This menu is only available if several ISOBUS terminals are connected.

When the user switches terminals for the first time, the configuration of the machine is loaded into the next terminal. The loading process can take a few minutes. The configuration is stored in the memory of the next terminal.

Up to the next call, the machine is no longer available in the previous terminal.

When restarting, the system makes attempts to start the last used terminal. If the last used terminal is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new terminal and loads the specific menus into the terminal. The loading process can take a few minutes.

EQG000-013

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ To change to the next terminal, press .

15.15.7

Menu 14-10 “Switching between Task Controllers”

INFO

This menu is only available if several Task Controllers are connected.

The first time you switch over, the configuration of the next Task Controller is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next

Task Controller.

152

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Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Up to the next call, the machine is no longer available in the previous Task Controller.

When restarting, the system makes attempts to start the last used Task Controller. If the last used Task Controller is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new Task Controller and loads the specific data into the

Task Controller. The loading process may take a few minutes.

EQG000-013

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ To change to the next Task Controller, press .

15.15.8

Menu 14-11 “Switching between Data Loggers”

INFO

This menu is only available if several data loggers are connected.

The first time you switch over, the configuration of the next data logger is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next data logger.

Up to the next call, the machine is no longer available in the previous data logger.

When restarting, the system makes attempts to start the last used data logger. If the last used data logger is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new data logger and loads the specific data into the data logger. The loading process may take a few minutes.

EQG000-013

ü

The menu 14 “ISOBUS” has been selected, see Page 147 .

„ To change to the next data logger, press .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 153

15 Terminal - Menus

15.16 Menu 15 “Settings”

15.16

Menu 15 “Settings”

Auto Auto

Auto

EQ000-917 / EQ000-157

ü For The menu level is active,

see Page 131

.

„ To open the menu, press .

Æ The display shows the "Settings" menu.

Depending on how the machine is equipped, the menu “Settings” is divided into the following sub-menus:

Icon Designation

Menu 15-1 “Sensor Test”,

see Page 154

Menu 15-2 “Actuator Test”,

see Page 158

Menu 15-3 “Manual Operation without Conformation Prompt”, see

Page 162

Menu 15-4 “Error List”,

see Page 164

Menu 15-5 “Software Information”, see Page 165

Menu 15-6 “Technician Level”, see Page 166

15.16.1

Menu 15-1 “Sensor Test”

WARNING

Danger of injury in the danger zone of the machine

If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.

Thus there is a risk of serious injuries or death.

„ Turn off PTO shaft.

In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted.

154

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

15-1

8 p> bar

8 p> bar

EQ000-157_1 / EQ000-920

ü

Menu 15 “Settings” is called, see Page 154 .

„ To open the menu, press .

Æ The display shows the "Sensor test" menu .

Testing the sensor

„ To test a sensor, press on the sensor symbol.

Æ Mask “Sensor test” opens.

15-1 15-1

1 2

B5 state:

1

8 p> bar

8 p> bar

B7

8,3 V

R

7,3 V

5,2 V

2,4 V

1 2

EQ000-530 / EQ000-920

Icon Designation

Choose previous sensor

B9 L

Explanation

7,7 V

Choose next sensor

Open “Sensor test” mask Mask “Sensor test” opens.

Close “Sensor test” mask The “Sensor Test” menu opens.

Leaving menu All entries and functions are cancelled by pressing the ESC key. Modifications made will not be adopted and the previously valid value will be kept.

Setting values

The minimum and maximum setting value with attenuated sensor (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 155

15 Terminal - Menus

15.16 Menu 15 “Settings”

The distance from the sensor to the metal must be adjusted so that in the attenuated state the bar is in the upper marking. Then check whether the bar is in unattenuated state in the lower marked area.

Possible sensors (depending on the machine configuration)

No.

B1

Sensor

B1

Designation

Front mounted mower top

B2 B2

B4 B4 R

Tank pressure

Speed mower right

B5

B7

B5 L

B7

R

B9 B9

L

B11 B11

R

B12 B12 R

B13 B13 L

B14 B14

L

B16 B16

R

B17 B17

L

B18 B18

R

B19 B19 L

B29 B29

B36 B36

R

Speed mower left

Cross conveyor belt right bottom

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

Position right (up to approx. 110°)

Position left (up to approx. 110°)

Transport position right

Transport position left

PTO speed

Headland position right

156

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

No.

B37

Sensor

B37

L

BM2 BM2

L

BM3 BM3

R

Designation

Headland position left

Position accelerator roller left

Position accelerator roller right

Terminal - Menus 15

Menu 15 “Settings” 15.16

State digital sensors

Icon State

Alive (iron)

1

Not alive (no iron)

2

3 Cable break

Short circuit

4

State load bolt

Icon

0

State

Sensor OK

Cable break/short circuit on the sensor

7

Connection to force measurement amplifier interrupted.

8

Communication error with force measurement amplifier

State communication

Icon State

Communication error with steering computer (ME)

ME

Communication error with KRONE PIC-I02 computer

PIC-I02

Communication error with KRONE PIC-I02 computer

PIC-I01

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 157

15 Terminal - Menus

15.16 Menu 15 “Settings”

State pressure sensors

Icon p< bar

State

Pressure threshold is not reached.

p> bar

Pressure threshold is reached.

Diagnostics supply voltage

15-1

U1

EQG000-017

No.

U1

Icon

12V Ges = 13,7V

12V Term = 13,7V

12V Si = 13,7V

12V ana = 13,7V

8V dig = 8,8V

12V Pow2 = 13,7V

12V Pow3 = 13,7V

Designation

Supply voltage

Nominal voltages

Display

12V tot.

12V V term

12 VSi

12V ana

8V dig

12 V Pow2

12 V Pow3:

Setting range

11 - 14.5 V

11 - 14.5 V

11 - 14.5 V

11.9 - 12.1 V

8.7 - 8.9 V

11 - 14.5 V

11 - 14.5 V

15.16.2

Menu 15-2 “Actuator Test”

WARNING

Risk of injury due to non-observance of the safety routines

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

158

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Y7

Y8

Y9

Y10

Y11

Y5

Y6

Y2

Y4

Terminal - Menus 15

Menu 15 “Settings” 15.16

The actuator test is used to test the actuators installed on the machine. An actuator can only be tested when current is flowing through it. Therefore, in the "Actuator test" menu, the actuator must be controlled manually for a short time in order to determine possible errors in the actuator system.

15-2

Y02

Fkt 2

Y04 kg

R

Y05 L kg state: 1

ON

PWM: 300

I= 0mA

EQG000-018

ü

Menu 15 “Settings” is called, see Page 154 .

„ To open the menu, press .

Æ The display shows the "Actuator test" menu.

Recurring icons see Page 151

.

Possible actuators (depending on how the machine is equipped)

No.

Y1

Actuator Designation

Pilot valve 1

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower mower on right

Lift mower on right

Lower mower on left

Lift mower on left

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 159

15 Terminal - Menus

15.16 Menu 15 “Settings”

No.

Y12

Actuator Designation

Lower front mounted mower

Y13

Y16

Y17

Lift front mounted mower

Cross conveyor belt left*)

Cross conveyor belt right*)

Y24

Y25

Y26

Y38

M1

Y18

Y19

Y20

Y21

Y22

Fold up*)

Fold up_3

Pendulum release right

Pendulum release left

Working width left*)

Working width right*)

Reverse working width on right

Reverse working width on left

Cross conveyor belt

Oil cooler (cool/clean)

M2

M3

Adjust accelerator roller on left (linear motor)

Adjust accelerator rollers on right (linear motor)

*) 2 valves which must be switched.

160

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

State actuators

Icon State

Actuator ON

1

Actuator OFF

2

No supply voltage; the fuse could be defective.

3 /

„

Observe the safety routine "Run actuator test", see Page 28

.

Diagnostics for digital actuators

15-2

Y01

Fkt 1

Y02

Fkt 2

Y04 kg

R state: 2

OFF

EQG000-019

Errors are only displayed if the actuator is turned on and a test for the actuator in question is available. The LED on the plug can also be checked directly on the actuator.

WARNING! Functions are directly executed by energizing the actuators.

As a result, machine parts may start to move unintentionally, persons may be caught and injured. For actuator test, the machine must be in the working position.

ü The machine is in working position.

„ Press to switch the actuator on.

„ Press to switch the actuator off.

Diagnostics for analogue actuators

15-2

Y02

Fkt 2

Y04 kg

R

Y05 L kg

EQG000-020 state: 1

ON

PWM: 300

I= 0mA

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 161

15 Terminal - Menus

15.16 Menu 15 “Settings”

A current (in mA) can be set with the PWM value (in parts per thousand).

With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature).

Engines

15-2

M1

M

M2 L

M3 R state: 2

OFF

EQG000-061

„ To carry out the function, press or .

15.16.3

Menu 15-3 "Manual operation without confirmation prompt"

WARNING

Risk of accident due to manual operation without confirmation prompt

Manual operation is performed when tractor engine is running and without confirmation prompt. The functions are performed immediately ( also in transport position ). Thus there is a risk of serious injuries or death.

ü The executing person must know which machine parts are actuated via manual operation.

ü The manual operation is only performed by persons familiar with the machine.

ü There is no one in the danger zone.

ü The manual mode is executed from a safe position outside the area that is affected by machine parts moved by the actuators (lateral mowers, front mounted mower, cross conveyor belt, ...).

„ Turn off PTO shaft.

„ Remove the universal shaft on the tractor.

„ In case of emergency, immediately switch off the hydraulic system.

„ If necessary, switch off the machine immediately, switch off the engine and remove the ignition key.

162

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Original operating instructions 150000701_07_en

15-3

Terminal - Menus 15

Menu 15 “Settings” 15.16

15-3 15-3

L

L

R

R

EQ000-157 / EQ000-537 / EQ000-538 / EQ000-539

ü

Menu 15 “Settings” is called, see Page 154 .

„ To open the menu, press .

ð When opening the "Manual operation without confirmation prompt" menu, the display always shows the error message   .

„

To continue with manual operation, acknowledge the error message, see Page 208 .,

Æ The display shows the "Manual operation without conformation prompt" menu.

Recurring icons see Page 151

.

Icon Designation

Call up the next page

Call up the previous page

Possible functions (depending on how the machine is equipped)

Icon Function

Lift right side mounted mower

Icon Function

Lift left cross conveyor belt

Lower right side mounted mower

Lift left side mounted mower

Lower left cross conveyor belt

Extend right side mounted mower

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 163

15 Terminal - Menus

15.16 Menu 15 “Settings”

Icon Function

Lower left side mounted mower

Icon

Lift front mounted mower

Lower front mounted mower

Fold up side mounted mowers right/left

R

Fold down side mounted mowers right/left

Lower right cross conveyor belt

R

Lift right cross conveyor belt

L

L

Function

Retract right side mounted mower

Extend left side mounted mower

Retract left side mounted mower

Retract accelerator roller right

Extend right accelerator roller

Retract left accelerator roller

Extend left accelerator roller

WARNING!

By pressing the icon, the function is directly executed without confirmation prompt.

Thus there is a risk of injury. Observe the above mentioned warning sign.

„ To perform a function, press the corresponding key for the icon.

15.16.4

Menu 15-4 "Error list"

15-4

1

57

56

55

54

53

52

51

50

EQ000-164

23

28

138

14

23

14

126

14 h

27:06 h

27:05 h

26:48 h

21:51 h

20:32 h

20:31 h

16:05 h

15:23 h

ü

Menu 15 “Settings” is called, see Page 154 .

„ Press to open the menu.

Æ The display shows the “Error list” menu.

164

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

Display range

Icon

(1)

Designation

Consecutive numbering

Error number

Explanation

Incoming time

see Page 208 ,

see Page 210

,

see

Page 211

• According to total operating hours counter h

15.16.5

Menu 15-5 “Software Information”

15-5

SW: 200819010

1: 150200555_00

ISO 2: 150200556_00

EQG000-016

ü

Menu 15 “Settings” is called, see Page 154 .

„ To open the menu, press .

Æ The display shows the "Software info" menu.

Display area

Icon

SW

Designation

Complete software version of machine

Job computer version

ISO ISOBUS software version

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 165

15 Terminal - Menus

15.17 Task Controller

15.16.6

Menu 15-6 “Technician Level”

15-6

0000

054536

EQG000-014

ü

Menu 15 “Settings” is called, see Page 154 .

„ Press to open the menu.

Æ The display shows the “Technician level” menu.

The menu “Technician Level” is password-protected.

The display shows the password query.

15.17

Task Controller

Designation

Mower

Processing type

Working width

Max. working width

Value range/unit

In millimetres (mm)

In millimetres (mm)

In hectares (ha)

In kilometres (km)

In kilometres (km)

Description

6 = mowing

The current working width (0 –

 10,100 mm).

The maximum working width with set width adjustment

(9,300 – 10,100 mm).

Is only counted if TECU

(tractor data) is available.

Worked area

Active travel path

Inactive travel path

Working status

Total working hours

Total area of the machine

Total distance lifetime

Inactive distance lifetime

Active lifetime

Inactive lifetime

SectionControl enable

In hours (h)

In hectares (ha)

In kilometres (km)

In kilometres (km)

In hours (h)

In hours (h)

0 = time counter OFF

1 = time counter ON

Is counted as soon as the electronics are on.

Is only counted if TECU

(tractor data) is available.

Is counted if working status is

1.

Is counted if working status is

0.

Is required for SectionControl.

166

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Designation

Actual work state of the sections

Target work state of the sections

Coupling point

Offset X

Offset Y

Offset Z

Left mowing unit

Working position left mowing unit

Value range/unit

Offset X left mowing unit

Offset Y left mowing unit

Working width left mowing unit In millimetres (mm)

Working length left mowing unit

Processing type left mowing unit

Latency On left mowing unit

Latency Off left mowing unit

Front mounted mower

Working position front mounted mower

Offset X front mounted mower

Offset Y front mounted mower

Working width front mounted mower

Working length front mounted mower

Processing type front mounted mower

Latency On front mounted mower

Latency Off front mounted mower

Right mower

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Terminal - Menus 15

Task Controller 15.17

Description

Is required for SectionControl.

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

11 = swathing

Is required for SectionControl.

167

15 Terminal - Menus

15.17 Task Controller

Designation

Working position right mower

Value range/unit

Offset X right mower

Offset Y right mower

Working width right mower

Working length right mower

Processing type right mower

In millimetres (mm)

Latency On right mower

Latency Off right mower

Description

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

168

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

16

16.1

Settings 16

Setting the cutting height 16.1

Settings

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

Setting the cutting height

KMG000-035

The cutting height is adjusted via the top link (1).

Setting range of cutting height,

see Page 44 .

ü The support jack/the support jacks are swivelled down,

see Page 78 .

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

„ Lower the machine up to the support jack/(s).

„

Shut down and safeguard the machine, see Page 26

.

„

Swivel the support jack/(s) up, see Page 78

.

For version with "high-cut skids"

The cutting height can be increased using high-cut skids.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 169

16 Settings

16.2

Setting the lateral links

16.2

KMG000-025

ü The machine is in headland position.

ü

The machine is supported safely, see Page 27

.

ü

The machine is shut down and safeguarded, see Page 26

.

„ Mount the high-cut skids according to the figure under the cutting discs or under the mower drum.

„ Insert the high-cut skid (2) into the sliding skid (1) and screw it in place.

Setting the lateral links

KMG000-024

For mowing set the height of the three-point hitch until the side links (3) in the front area (1) and in the rear area (2) are at the same height. The setting is made by raising the machine.

„ Raise the machine until the lateral suspension arms (3) are set to X = approx. 0 mm .

170

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

16.3

Settings 16

Setting the lifting speed / lowering speed of the hydraulic cylinders 16.3

Setting the lifting speed / lowering speed of the hydraulic cylinders

For the “operation panel” version

KMG000-036

The lifting speed / lowering speed from working position to headland position and vice versa is set via throttle (3).

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Loosen hexagon nut (1).

INFORMATION: Even the minutest adjustments on the stud screw (b) causes a great change of lifting/lowering speed. Screw out the stud screw at maximum up to the coloured marking.

„ Rotate stud screw (2).

ð By screwing it in, the oil flow is reduced and the lifting speed/lowering speed is thus slower.

ð By unscrewing it, the oil flow is increased and the lifting speed/lowering speed is thus faster.

„ Lock stud screw by means of hexagon nut (1).

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 171

16 Settings

16.4

Setting the side guards

16.4

Setting the side guards

172

KMG000-078

The protective equipment can be adapted to harvesting conditions by adjusting the guards. In order to avoid that crop stalks bend because the guards are too low, set the guards higher. To avoid that stones are slung away when the crops are low, set the guards lower.

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

Setting the side guard (1)

„ Press down the ratchet using a screwdriver (8) and fold up the side guard (1).

„ Loosen the screws (4).

„ Set the height of the side guard (1) by means of the console (5).

„ Tighten the screws (4).

Setting the side guard (2)

„ Fold up the front guard (3),

see Page 75 .

„ Loosen the screws (6).

„ Set the height of the side guard (2) by means of the console (7).

„ Tighten the screws (6).

„ Set both side guards equally.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

16.5

Settings 16

Checking/setting locking of side guards 16.5

Checking/setting locking of side guards

KMG000-042

The locking (2) prevents during use that the side guard (1) is folded up and foreign bodies are slung away. Therefore make sure every time before using the machine that the side guard (1) of the machine is folded down and secured by the locking (2).

Check the lock

„

Move machine into working position, (ISOBUS terminal: see Page 82 ; operation panel: see

Page 82 ).

ð If the side guard folds down, the side guard has been correctly adjusted.

ð If the side guard does not fold down, the locking must be adjusted.

„ Move the machine to the transport position.

ð If the side guard folds down, the side guard is correctly adjusted.

ð If the side guard does not fold down, the lock must be adjusted.

Setting the locking

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Loosen the screw connection (3).

„ Readjust the locking (2) in the oblong hole.

„ Tighten the screw connection (3).

„ Check the locking (2).

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 173

16 Settings

16.6

Setting the conditioner speed

16.6

Setting the conditioner speed

16.7

KMG000-040

Two conditioner speeds can be set on the main gearbox. These influence the effect of the conditioner and the power requirement.

Minimum rotational speed ( ): 600 rpm

Maximum rotational speed ( ): 900 rpm

ü

The machine is shut down and safeguarded, see Page 26

.

„ Unscrew the wing screw (1) from the actuating lever (2).

„ Turn the actuating lever (2) 180 degrees.

INFO: To turn the actuating lever more easily, turn the mower drum manually.

„ Secure the actuating lever (2) with the wing screw (1).

Setting the degree of conditioning

174

KMG000-066

The degree of conditioning can be changed by adjusting the conditioning sheet using the lever

(1).

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Settings 16

Setting swath width 16.8

16.8

Setting swath width

I II 4

1

3

4

2

KMG000-050

The swath width can be adapted to the crops.

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

ü

The wide spreading sheet is set all the way down, see Page 176 .

„ Loosen the ring nut (1) on the right-hand and left-hand machine side.

„ Set the swath flaps (2). Perform the same setting on right-hand and left-hand machine side.

ð To the outside (I) = wider swath

ð To the inside (II) = smaller swath

„ Tighten the ring nut (1).

For version with "Additional swath sheet"

The swath width can additionally be set by an extension on the swath flaps.

„ Loosen the palm knobs (4) on right and left sides of machine.

„ Set the extension (3).

„ Tighten the palm knobs manually.

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 175

16 Settings

16.9

Setting wide spreading

16.9

Setting wide spreading

I

3

1

5 2

2 3

KMG000-100

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Loosen the ring screws (1) but do not unscrew them.

„ Swivel the swath flaps (2) all the way outwards (I).

„ Tighten the ring screws (1).

For version with "Deflector sheets"

Depending on the operating conditions, the deflector sheets (3) may have to be readjusted to provide for equal distribution across the entire area.

„ Loosen the palm knobs (5).

„ Shift deflector sheets (3) to the desired position.

„ Tighten the palm knobs (5) manually.

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

16.10

Setting wide spreading sheet

176

KM000-028

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Loosen the palm knobs (1) on right and left sides of machine.

„ Move the wide spreading sheet (2) to the desired position.

For swathing, set the wide spreading sheet all the way down.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Settings 16

Setting the width shift 16.11

For wide spreading, adjust the wide spreading sheet to the amount of forage.

„ Tighten the palm knobs (1) manually.

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

16.11

Setting the width shift

For the “operation panel” version

KM000-094

The both lateral mowers can be moved simultaneously to the inside or to the outside by means of width shift. The width shift can be set in steps of 8 cm in a range from 0 to 40 cm.

„ Move machine into headland position,

see Page 82

.

„ Approach the narrowest working width,

see Page 83 .

„

Bring the machine into working position, see Page 82

.

„

„Shut down and safeguard the machine, see Page 26 .

ð The width shift can now be set.

„ Pull out the linch pin (1).

„ Move the sleeve (2) in the hole pattern and secure with the linch pin (1).

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 177

17 Maintenance - General Information

17.1

Maintenance table

17 Maintenance - General Information

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

WARNING

Risk of injury caused by test run of the machine

If a test run is performed after repair, maintenance or cleaning work or after technical intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or death.

ü The machine is in working position.

„ Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone.

„ The test run of the machine must only be started from the driver's seat.

17.1

17.1.1

178

Maintenance table

Maintenance – Before the season

Checking oil level

Input gearbox

Main gearbox

Cutterbar

see Page 191

see Page 192

see Page 198

Components

Change/replace blades

Check/replace cutting discs/mower drums

see Page 194

see Page 224

Check/change retaining bolts (blade screw connection)

Check/replace retaining bolts (blade quick fastener)

see Page 223 see Page 223

Check/change blade carrier (blade quick fastener)

see Page 224

Check/replace abutting edge on the cutterbar

see Page 198

Vent friction clutch

Check/replace locking of the side guards

see Page 183

see Page 173

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Maintenance - General Information 17

Maintenance table 17.1

Components

Tighten screws/nuts

Check guard cloths

see Page 180

see Page 186

Check the hydraulic hoses for leaks and, if necessary, have them replaced by a KRONE service partner.

see Page 189

Check the electrical connection cables and, if necessary, have them repaired or changed by a KRONE service partner

Checking/setting all the machine settings

see Page 169

17.1.2

Maintenance – After the season

Components

Clean the machine

Lubricate the machine according to the lubrication chart

Lubricate the universal shaft

Grease the threads of the setting screws

Grease the uncoated piston rods of all hydraulic cylinders and insert as far as possible

Lightly coat with oil all those lever joints and bearing positions which cannot be lubricated

Touch up damaged paint and preserve uncoated areas with rust protection agent

Check that all moveable components move freely. If required, dismount, clean, grease and remount.

Park the machine in a weatherproof and dry location which is not in close proximity to corrosive substances

Move the machine every 2 months

see Page 186

see Page 201

see Page 200

17.1.3

Maintenance - Once after 50 hours

Changing oil

Input gearbox

Main gearbox

see Page 191

see Page 192

17.1.4

Maintenance - Every 10 hours, but at least once a day

Checking oil level

Input gearbox

Main gearbox

Cutterbar

see Page 191

see Page 192

see Page 198

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 179

17 Maintenance - General Information

17.2

Tightening torques

Components

Change/replace blades

Check/replace cutting discs/mower drums

Check/change retaining bolts (blade screw connection)

Check/replace retaining bolts (blade quick fastener)

Check/change blade carrier (blade quick fastener)

Check guard cloths

Check/replace locking of the side guards

see Page 194

see Page 224

see Page 223 see Page 223

see Page 224

see Page 186

see Page 173

17.1.5

Maintenance - Every 50 hours

Components

Tighten screws/nuts

17.1.6

Maintenance - Every 200 hours

Changing oil

Input gearbox

Main gearbox

see Page 180

see Page 191

see Page 192

17.2

Tightening torques

Deviating tightening torques

All screw connections must in general be tightened with the listed tightening torques following.

Deviations from the tables are marked accordingly.

Metric thread screws with control thread

INFO

The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket.

180

DV000-001

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

M16

M20

M22

M24

M27

M30

M4

M5

M6

M8

M10

M12

M14

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

3.0

5.9

10

29

42

25

49

85

135

210

425

571

730

1,100

1,450

1

Maintenance - General Information 17

Tightening torques 17.2

Strength class on screw head

10.9

310

610

832

1,050

1,550

2,100

4.4

8.7

15

36

72

125

200

12.9

365

710

972

1,220

1,800

2,450

5.1

10

18

43

84

145

235

Metric thread screws with fine thread

DV000-001

X Thread size

X

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Strength class

5.6

8.8

Tightening torque (Nm)

88

145

222

368

465

787

1,148

800

1 Strength class on screw head

10.9

130

213

327

525

662

1,121

1,635

2,100

12.9

152

249

382

614

775

1,312

1,914

2,650

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 181

17 Maintenance - General Information

17.2

Tightening torques

Metric thread screws with countersunk head and hexagon socket

INFO

The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket.

182

M4

M5

M6

M8

M10

M12

M14

M16

M20

DV000-000

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

2.5

4.7

23

34

8

20

39

68

108

168

340

1 Strength class on screw head

10.9

58

100

160

248

488

3.5

7

12

29

12.9

67

116

188

292

568

4.1

8

15

35

Locking screws on the gearboxes

INFO

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

This table applies only to locking screws with external hexagon in connection with copper seal ring and for bleed valves made of brass with shaped seal ring.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

17.3

17.4

Maintenance - General Information 17

Deviating tightening torques 17.3

Thread

M10x1

M12x1.5

G1/4“

M14x1.5

M16x1.5

45

M18x1.5

50

M20x1.5

Locking screw and sight glass with copper ring 1

Bleed valve made of brass

Ventilation/breather filter made of steel

Steel and cast Aluminium

Ventilation/breather filter made of brass

Steel and cast

Maximum tightening torque (Nm) (±10%)

Aluminium

8

14

14

40

45

16

24

30

32

24

30

G1/2“

M22x1.5

M24x1.5

G3/4“

M33x2

G1“

M42x1.5

G1 1/4“

32

35

60

60

80

80

100

100

1  Always replace copper rings.

Deviating tightening torques

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

Venting the friction clutch

NOTICE

Interventions in the friction clutch will lead to a loss of guarantee!

Interventions in the friction clutch change the slip torque. Therefore the machine may be damaged considerably.

„ Never intervene in the overload protection.

„ Only use KRONE original spare parts.

Overloading and brief torque peaks limit the torque and transfer it evenly during slipping.

To guarantee the function, friction clutches must be bled before the initial start-up and after a prolonged standstill. To do this, the friction linings must be relieved and the clutch manually rotated.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 183

17 Maintenance - General Information

17.4

Venting the friction clutch

The friction clutch is designed with a permanently adjusted turning torque M

R

. The torque is applied to the housing of the friction clutch (2).

Bleeding friction clutch (Walterscheid series K92, K96, K97)

I

1 1

II

1

2

1 1

KM000-899

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Follow the operating instructions of the universal shaft manufacturer.

„ Remove the universal shaft.

„ Tighten the nuts (1) evenly (I), as a result of which the friction discs are relieved.

ð The friction discs are relieved.

„ Turn the friction clutch (2).

„ Then slacken the nuts (1) again as far as the thread run-out (II).

Bleeding friction clutch (Walterscheid series K90, K94, K92E)

3

1

184

4

2

KM000-900

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Follow the operating instructions of the universal shaft manufacturer.

„ Remove the universal shaft.

„ Measure dimension "L" on the compression spring (3) or on the setting screw (1).

„ Loosen the screws (1) or (4), as a result of which the friction discs are relieved.

ð The friction discs are relieved.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Maintenance - General Information 17

Venting the friction clutch 17.4

„ Turn the friction clutch (2).

„ Set the screws (1) or (4) again to the dimension "L".

Bleeding the friction clutch (Walterscheid series K90/4T)

2

1

KM000-988

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Follow the operating instructions of the universal shaft manufacturer.

„ Remove the universal shaft.

„ Loosen the hexagon nuts (1) evenly but do not dismount them.

ð The friction discs are relieved.

„ Turn the friction clutch (2).

„ Tighten the hexagon nuts (1) evenly.

Venting friction clutch (ByPy)

KM000-603

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Follow the operating instructions of the universal shaft manufacturer.

„ Remove the universal shaft.

„ Loosen the cap nuts (1) uniformly but do not remove them.

ð The friction discs are relieved.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 185

17 Maintenance - General Information

17.5

Checking guard cloths

„ Turn the friction clutch (2).

„ Screw in the cap nuts (1) completely.

17.5

Checking guard cloths

17.6

KMG000-010

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and damage.

Æ The machine can be used when there are no cracks or damages.

Æ Replace guard cloths in case of cracks or damage.

Cleaning the machine

WARNING

Eye damage caused by flying dirt particles!

When cleaning the machine with compressed air or with high-pressure cleaner, the dirt particles are slung away at high speed. The dirt particles may hit the eyes and hurt them.

„ Keep persons away from working range.

„ When performing cleaning work with compressed air or with high-pressure cleaner, wear suitable working clothes (for example eye protection).

NOTICE

Machine damaged by water from a high-pressure cleaner

Bearings and electric or electronic components can be damaged if you aim the water jet of a high-pressure cleaner directly at them during cleaning.

„ Never direct the water jet of a high-pressure cleaner at bearings, electric/electronic components or safety labels.

„ Replace missing, damaged and unrecognisable safety labels.

ü

The machine is shut down and safeguarded, see Page 26

.

„ After each use, remove husk and dust from the machine.

186

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

18

Maintenance - Hydraulic System 18

Maintenance - Hydraulic System

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

WARNING

Hydraulic hoses are subject to ageing

Hydraulic hoses may wear depending on pressure, heat load and the effect of UV rays.

People can be seriously injured or killed by damaged hydraulic hoses.

The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly.

Replacement of the hydraulic hoses is recommended after a lifetime of six years.

„ Use original spare parts when replacing hoses.

NOTICE

Damage to the machine due to soiling of the hydraulic system

If foreign objects or liquids get into the hydraulic system, the hydraulic system may be severely damaged.

„ Clean hydraulic connections and components before removal.

„ Seal open hydraulic connections with protective caps.

„ Ensure that foreign objects or liquids do not get into the hydraulic system.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be damaged.

„ Store or dispose of used oil and oil filters according to statutory provisions.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 187

18 Maintenance - Hydraulic System

18.1

Hydraulic oil

18.1

Hydraulic oil

NOTICE

Damage to the hydraulic system caused by non approved hydraulic oils

If non-approved hydraulic oils or a mixture of different oils are used, the hydraulic system may be damaged.

„ Never mix different types of oil.

„ Never use engine oil.

„ Use approved hydraulic oils only.

Filling quantities and types of oil, see Page 45

.

18.2

Oil filter

For "Comfort Electronics" version

188

KMG000-003

The oil filter absorbs depositions of solid particles of hydraulic system. Damage to the components of the circuit is avoided by filtering the hydraulic circuit. The contamination indicator

(7) of the oil filter optically informs about the degree of soiling of oil filter.

The oil filter (6) of the hydraulic circuit is located at front left under the three-point hitch of the machine.

INFO

When starting in cold condition the button on the contamination indicator (7) can hop out. Do not push button in until the operating temperature is reached. In case it immediately hops out again, the filter element must be changed.

Replacing the filter element

ü A suitable container is available for escaping oil.

ü The hydraulic system is depressurized.

ü

The machine is shut down and safeguarded, see Page 26

.

„ Unscrew bottom part of filter (4) from top part of filter (1), clean it and ensure that it is not damaged.

„ Remove filter element (3) and replace it by a new one with identical properties.

„ Slide new filter element (3) on valve sleeve (5).

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

18.3

Maintenance - Hydraulic System 18

Checking hydraulic hoses 18.3

„ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties.

„ Screw the bottom part of filter (4) as far as it will go on the top part of the filter and turn it back one quarter-turn.

„ Charge the hydraulic system with pressure and check it for leaks.

Checking hydraulic hoses

Hydraulic hoses are subject to natural aging. This limits their service life. The recommended service life is 6 years, including a maximum storage time of 2 years. The date of manufacture is printed on the hydraulic hoses. When checking hydraulic hoses, the state-specific conditions

(e.g., BGVU) must be observed.

Performing a visual inspection

„ Visually inspect all hydraulic hoses for damage and leaks and have them replaced by an authorised specialist if necessary.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 189

19 Maintenance - Gearbox

19.1

Overview of gearboxes

19 Maintenance - Gearbox

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

19.1

Overview of gearboxes

190

KMG000-105

1 Input gearbox

2 Main gearbox

2

3

1

3 Cutterbar

2

3

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Maintenance - Gearbox 19

Input gearbox 19.2

19.2

Input gearbox

KMG000-005

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

see Page 27 .

INFO

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Remove the locking screw from the inspection hole (1).

ð If the oil reaches the inspection hole (1):

„

Screw the locking screw into the inspection hole (1), tightening torque see Page 182 .

ð If the oil does not reach the inspection hole (1):

„ Remove the locking screw from the filling hole (3).

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque see Page 182 .

Changing the oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw of the inspection hole (1) and the locking screw of the filling hole (3).

„ Unscrew the drain plug (2) and drain the oil.

„

Mount the drain plug (2), tightening torque see Page 182 .

„ Top up with fresh oil via the filling hole (3) up to the inspection hole (1).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque see Page 182 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 191

19 Maintenance - Gearbox

19.3

Main gearbox

19.3

Main gearbox

192

KMG000-22

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

see Page 27 .

INFO

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Remove the locking screw from the inspection hole (1).

ð If the oil reaches the inspection hole (1):

„

Screw the locking screw into the inspection hole (1), tightening torque see Page 182 .

ð If the oil does not reach the inspection hole (1):

„ Remove the locking screw from the filling hole (3).

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque see Page 182 .

Changing the oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw of the inspection hole (1) and the locking screw of the filling hole (3).

„ Unscrew the drain plug (2) and drain the oil.

„

Mount the drain plug (2), tightening torque see Page 182 .

„ Top up with fresh oil via the filling hole (3) up to the inspection hole (1).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque see Page 182 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

20

20.1

Maintenance - Cutterbar 20

Rotary hub 20.1

Maintenance - Cutterbar

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

Rotary hub

A

B

KMG000-002

Abbreviations used in this figure:

A = Direction of rotation “A” to the centre

B = Direction of rotation “B” in pairs

RE = eccentric bearing housing (clockwise), without distinctive groove

LE = eccentric bearing housing (rotating anticlockwise), with distinctive groove

For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and shear pins (3).

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 193

20 Maintenance - Cutterbar

20.2

Check/change blades

When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.

The rotary hub incl. nut turns upward on the pinion shaft.

• The cutting discs or drums which move the crop to the left (LH) in the direction of travel have left-handed thread.

• The cutting discs or drums which transport the crop to the right (RH) in the direction of travel have right-handed thread.

To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise) rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a distinctive groove (a, b).

• The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.

• The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.

20.2

Check/change blades

WARNING

Missing, damaged or incorrectly mounted blades and blade supports

If blades are missing, damaged or incorrectly mounted, dangerous unbalanced rotation may be caused and parts may fly around. People may be seriously injured or killed as a result.

„ Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects.

„ Immediately replace missing, damaged or incorrectly mounted blades and blade supports.

„ To avoid imbalance, always replace missing and damaged blades in kits and never mount unevenly worn blades on a cutting disc/mower drum.

Version with blade screw connection Version with blade quick fastener

KM000-039 / KM000-040

„ Whenever a blade is changed or following contact with foreign objects, check retaining bolts and, if required, have them replaced by authorized specialists,

see Page 223 .

194

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

20.2.1

Maintenance - Cutterbar 20

Check/change blades 20.2

Checking the blade for wear

WARNING

Risk of injury due to low material thickness on the blades

If the material thickness on the blades is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ Replace the blades at the latest when the wear limit is reached.

ð The wear limit is reached when the borehole of the blade touches the marking (1) on the blade or the dimension X is equal to or less than 13 mm .

KM000-038

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„

Fold up the front guard, see Page 76

.

WARNING! Risk of injury due to sharp blades! Wear suitable protective gloves.

„ Clean the area around the blades, cutting discs and mower drums.

„ Check wear limit.

ð If the dimension is X>13 mm , the wear limit is not reached.

ð If the dimension X is ≤13 mm or the borehole touches the marking (1), the blade must be replaced.

„

Fold down the front guard, see Page 76

.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 195

20 Maintenance - Cutterbar

20.2

Check/change blades

20.2.2

Changing blades for the “blade screw connection” version

KM000-044

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„

Fold up the front guard, see Page 76

.

WARNING! Risk of injury due to sharp blades! Wear suitable protective gloves.

„ Clean the area around the blades, cutting discs and mower drums.

„ Remove the damaged or worn blade.

„

Check the fastening elements of the blade, see Page 223 . Also replace worn or damaged

fastening parts.

INFO: The blades for anti-clockwise and clockwise rotating cutting discs/mower drums differ.

When installing the blades, ensure that the direction of rotation is correct. The arrow on the blade must match the direction of rotation of the corresponding cutting disc/mower drum.

„ Insert the new blade (5) between the wear skid (2) and the cutting disc (1).

„ Insert the retaining bolt (3) from below through the wear skid (2), the blade (5) and the cutting disc (1).

INFO: Only use the locknut (4) once.

„ Screw the locknut (4) from above onto the retaining bolt (3) and tighten it; tightening torque

see Page 180

.

„ Repeat the process for all blades.

„

Fold down the front guard, see Page 76

.

INFO

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

196

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

20.2.3

Maintenance - Cutterbar 20

Check/change blades 20.2

Changing blades for the “blade quick fastener” version

1

2

3

4

4

5

2

3

KM000-045

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„

Fold up the front guard, see Page 76

.

WARNING! Risk of injury due to sharp blades! Wear suitable protective gloves.

„ Clean the area around the blades, cutting discs and mower drums.

„ To remove the blade (2), insert the blade wrench (1) between the cutting disc (4) and the blade carrier (3) as far as it will go, press it down with one hand and hold it.

„

Check the fastening parts of the blade (2), see Page 223 . Also replace worn or damaged

fastening parts.

INFO: The blades for anti-clockwise and clockwise rotating cutting discs/mower drums differ.

When installing the blades, ensure that the direction of rotation is correct. The arrow on the blade must match the direction of rotation of the corresponding cutting disc/mower drum.

„ To insert the new blade (2), insert the blade key (1) between the cutting disc (4) and the blade carrier (3) as far as it will go, press it down with one hand and hold it.

„ Guide the blade (2) onto the retaining bolt (5) and release the blade key (1) in a controlled manner with your hand.

„ Repeat the process for all blades.

„

Fold down the front guard, see Page 76

.

INFO

Alternatively, the blades can be changed with the QuickChange tool.

INFO

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 197

20 Maintenance - Cutterbar

20.3

Checking/replacing linings on cutterbar

20.3

Checking/replacing linings on cutterbar

NOTICE

Impact stops are checked irregularly

The impact stops are subject to natural wear and must be inspected daily for wear and replaced if required. If there is no inspection, the machine may be damaged.

„ Adjust the welding current and the welding material to the cutterbar material and to the impact stop. If required, carry out a test weld.

KM000-081

„ Open the welding seams of the old lining.

„ Remove lining.

„ Deburr the contact areas.

20.4

KM000-080

„ Fit the new lining (3).

„ Weld short I seams on the upper side of the cutterbar in the sections (1) (each should be approx. 30 mm). INFORMATION: The edges (2) must not be welded.

„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in section (5). INFORMATION: The edges (4) must not be welded.

Checking oil level

INFO

There is no need to change the oil on the cutterbar.

198

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Maintenance - Cutterbar 20

Checking oil level 20.4

Before checking the oil level on the cutterbar, the cutterbar must be aligned levelly by means of a spirit level.

KM000-284

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

see Page 27 .

„

Shut down and safeguard the machine, see Page 26

.

Aligning cutterbar in transverse direction (direction of travel)

„ Place the spirit level (1) diagonally on the cutterbar.

„ Align the cutterbar using the spirit level (1) and readjust, if necessary, via cutting height

setting, see Page 169

.

Aligning the cutterbar in longitudinal direction

„ Place the spirit level (1) on two cutting discs.

„ Align the cutterbar using the spirit level (1); align it horizontally using wedges, if necessary.

Checking oil level

KM000-036

„ Release the locking screw of the inspection hole (1).

ð The oil level must reach up to the inspection hole (1).

If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), see Page 182 .

If the oil does not reach the inspection hole (1):

„ Top up new oil via the inspection hole (1) up to the inspection hole (1).

„

Mount the locking screw of the inspection hole (1), see Page 182 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 199

21 Maintenance - Lubrication

21.1

Lubricating universal shaft

21 Maintenance - Lubrication

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

NOTICE

Environmental damage caused by consumables

If consumables are not stored and disposed of properly, they may escape into the environment. As a result, the environment will be damaged, even by small quantities.

„ Store the consumables in suitable containers according to the statutory provisions.

„ Dispose of used consumables according to statutory provisions.

NOTICE

Bearing positions will be damaged

If different lubricating greases are used, the lubricated components may be damaged.

„ Do not use lubricating greases which contain graphite.

„ Do not use different lubricating greases.

21.1

Lubricating universal shaft

200

KMG000-007

Universally-jointed drive shaft Intermediate universal shaft

ü

The machine is shut down and safeguarded, see Page 26

.

„ Observe operating instructions of the universal shaft manufacturer.

„ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the figure.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

21.2

Maintenance - Lubrication 21

Lubrication chart - Machine 21.2

Lubrication chart - Machine

The information on maintenance intervals is based on average load of the machine. In case of an increased load and under extreme working conditions, the time periods must be reduced.

The types of lubrication are marked by means of icons in the lubrication chart, refer to table.

Type of lubrication

Grease

Lubricant

Multi-purpose grease

Comment

„ Apply two strokes of lubricating grease from the grease gun per grease nipple.

„ Remove excess lubricating grease at the grease nipple.

KMG000-008

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 201

21 Maintenance - Lubrication

21.2

Lubrication chart - Machine

Every 50 operating hours

1) 2)

4) 6)

3)

7)

Every 100 operating hours

5)

202

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

22 Maintenance – Electrics

Maintenance – Electrics 22

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 203

22 Maintenance – Electrics

22.1

Position of sensors

22.1

Position of sensors

For version with "Comfort electronics"

KMG000-009

204

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Maintenance – Electrics 22

Position of sensors 22.1

3) 1) 2)

B36 headland right

B37 headland left

4)

B16 position mower right

B17 position mower left

5)

B18 transport position right

B19 transport position left

6)

B12 working width right zero

B14 working width left zero

B4 speed mower right

B5 speed mower left

B11 working width right

B13 working width left

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 205

22 Maintenance – Electrics

22.2

Setting the sensors

For version with "Standard electronics"

KMG000-011

1)

22.2

Working width right

Working width left

Setting the sensors

Sensor M12

206

DV000-002

The dimension between the switching flag (2) and the sensor (1) must correspond to X=3 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Turn the nuts (3) until the dimension X=3 mm is reached.

„ Tighten the nuts (3).

The tightening torque of all sensors is 10 Nm .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Maintenance – Electrics 22

Setting the sensors 22.2

Sensor M30

DV000-003

The dimension between the switching flag (2) and the sensor (1) must be X=5 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Turn the nuts (3) until the dimension X=5 mm has been reached.

„ Tighten the nuts (3).

The tightening torque of all sensors is 30 Nm .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 207

23 Malfunction, cause and remedy

23.1

General Error Messages

23 Malfunction, cause and remedy

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

23.1

General Error Messages

No./icon

A01/501

12V Pow2

A02/502

12V Pow3

503

Possible cause

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V2FU_L

Remedy

„ Check the connection for short circuit.

• The fuse resets itself after the unit has cooled down.

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V3FU_L

• The connection to the terminal was interrupted.

„ Check wiring of terminal.

„ Check the connection for short circuit.

A04/504

505

506

• The connection to the joystick is interrupted.

• The joystick is not properly connected.

• The connection to Task

Controller is interrupted.

• The Task Controller is not properly connected.

• The connection to tractor ECU is interrupted.

• The tractor ECU is not properly connected.

„ Check wiring of joystick.

„ Check wiring of Task Controller.

„ Check wiring to tractor ECU.

208

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

A15/515

High

516

A21/521

PI/I01

A22/522

PI/I02

A25/525

No./icon

A14/514

LOW

Malfunction, cause and remedy 23

General Error Messages 23.1

Possible cause Remedy

• Undervoltage

• The tractor battery is defective.

• The alternator of the tractor is too weak.

• The 12V power supply is too low on tractor side or is not properly connected to the battery.

„ Connect KRONE connector cable directly to the tractor battery.

• Overvoltage

• The alternator of the tractor is defective.

„ Check the alternator of the tractor.

• The connection to data logger is interrupted.

• The data logger is not properly connected.

• The CAN connection between job computer and KRONE-PIC I/1 computer is interrupted.

• CAN wiring is defective.

• KRONE-PIC-I01 computer is inactive.

• CAN connection is interrupted between job computer and KRONE-

PIC I/2 computer.

• CAN wiring is defective.

• KRONE PIC-I02 computer is inactive.

• The menu “Manual mode without confirmation prompt” was called up.

„ Check wiring of data logger.

„ Check CAN wiring.

„ Replace KRONE-PIC-I01 computer.

„ Check CAN wiring.

„ Replace KRONE-PIC-I02 computer.

„ Observe warning sign in menu 15-3

“Manual mode without confirmation

prompt”, see Page 162 .

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 209

23 Malfunction, cause and remedy

23.2

Logical Error Messages

23.2

Logical Error Messages

No./icon

1

2

3

4

5

6

L

R

Possible cause

• The PTO shaft still runs while attempting to move the right mowing unit into the transport position.

Remedy

„ Switch off the PTO shaft and wait until the PTO shaft stops.

• The PTO shaft is still running when attempting to move the left mowing unit into the transport position.

• The pressure threshold is not reached.

• The tractor engine is off.

• The control block is not receiving any oil.

„

„

Start the tractor engine.

Set the control unit to pressure .

„ Check the LS hydraulic system.

• The information appears when the machine is folded up into the transport position.

„ Observe the transport height .

„ Check whether the side guards have been folded up.

• The nominal working width on the right is not reached.

„ Check that the components for the width displacement are not damaged .

„ Fully retract the side mounted mower once .

• The nominal working width on the left is not reached.

11 • The accelerator roller on the left is not reached.

„ Check that the components for the accelerator rollers are not damaged.

L

12 • The accelerator roller on the right is not reached.

R

210

13

14

R

L

• Time error: The process for raising the left mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• Time error: The process for raising the right mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

„ Perform a sensor test.

„ Check the hydraulic supply.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

23.3

16

L

17

No./icon

15

Malfunction, cause and remedy 23

Physical Error Messages 23.3

Possible cause

• Time error: The process for raising the front mounted mower is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• The friction clutch is activating.

Remedy

„ Perform a sensor test.

„ Check the hydraulic supply.

• The mowing unit is raising in automatic mode.

„ Switch off the PTO shaft and wait until the PTO shaft stops.

„ Determine and eliminate the cause of the friction clutch activation.

R

18

ERROR

20

21

22

L

23

R

• The "PTO speed" sensor has been incorrectly set.

„ Correctly set the sensor .

Manual operation:

• When folding up the right mowing unit, the width displacement is less than 16 cm.

„ Set the width displacement greater than

16 cm .

Manual operation:

• When folding up the left mowing unit, the width displacement is less than 16 cm.

• Time error: The process for moving the left cross conveyor into position is taking longer than 30 s.

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for moving the right cross conveyor into position is taking longer than 30 s.

Physical Error Messages

No./icon

104

B4

R

Sensor

Rotational speed of right mower

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

105

B5

L

Rotational speed of left mower

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 211

23 Malfunction, cause and remedy

23.3

Physical Error Messages

No./icon

107

B7

R

109

B9 L

Sensor

Cross conveyor belt right bottom

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

Cross conveyor belt left bottom

Working width right

113

B13

L

114

B14

L

111

B11

R

112

B12

R

118

B18

R

119

B19

L

129

B29

Working width zero right

Working width left

Working width zero left

Transport position right

Transport position left

PTO speed

136

B36

R

137

B37 L

Headland position right

Headland position left

No./icon

304

Y04 kg

R

Actuator Possible cause

Mower relief right • The actuator or the supply line is defective.

Remedy

„ Perform actuator test.

„ Check actuator and supply line for damage.

212

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

No./icon

305

Y05

L kg

338

Y38

Malfunction, cause and remedy 23

Disturbances of the electrics/electronics 23.4

Actuator Possible cause

Mower relief left • The actuator or the supply line is defective.

Remedy

„ Perform actuator test.

„ Check actuator and supply line for damage.

Cross conveyor belt

23.4

23.4.1

Disturbances of the electrics/electronics

Error Messages

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, see Page 215 .

„ If the malfunction cannot be remedied, contact KRONE Customer Service.

A514

U1

Low

EQG000-034

The display shows an error message if a malfunction occurs on the machine. At the same time, an audio signal will be heard (continuous horn sound). Description of malfunction, possible cause and remedy,

see Page 215

.

Configuration of an error message

The error message is configured according to the following sample: e.g. error message

"520192-19 CAN1 "

520192 19

SPN (Suspect Parameter

Number) = error number

FMI = type of error,

Page 214 see

CAN1

Icon

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 213

23 Malfunction, cause and remedy

23.4

Disturbances of the electrics/electronics

Acknowledging error message

„ Note down the error message.

„ Briefly press on .

Æ The acoustic signal stops and the error display is no longer indicated. If the fault occurs again, the error message will be displayed again.

„ Rectify the error,

see Page 215 .

The following key functions can be selected:

Icon Designation

Acknowledging error message

Explanation

If the fault occurs again, the error message will be displayed again.

Deleting error message The error message will no longer be displayed until the operating terminal is next started.

23.4.1.1

Possible error types (FMI)

There are different types of errors which are shown under the term FMI (Failure Mode

Identification) with an appropriate code.

11

12

13

14

7

8

9

10

15

16

17

18

19

5

6

3

4

1

2

FMI

0

Meaning

The upper limit value was greatly exceeded.

The lower limit value was far below the required one.

The data is not permitted.

There is an overvoltage or a short circuit to supply voltage.

There is an undervoltage or a short circuit to ground.

A cable is broken or amperage is too low.

There is a short circuit to ground or amperage is too low.

The mechanics do not respond or the expected result was not achieved.

The frequency is not permitted.

There is an abnormal update rate.

There is an abnormal rate of change.

The error cause is unknown.

There is an internal error.

The values of the calibration are outside the value range.

Particular instructions are required.

The upper limit value has been reached.

The upper limit value has been exceeded.

The lower limit value has been reached.

The lower limit value has not been reached.

There is a CAN communication failure.

214

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FMI

20

21

31

Meaning

The data deviates upwards.

The data deviates downwards.

The condition has been fulfilled.

Malfunction, cause and remedy 23

Disturbances of the electrics/electronics 23.4

23.4.2

23.4.3

Overview of control units

An overview of the position of the control units is provided in the circuit diagram.

Overview of fuses

An overview of the position of the fuses is provided in the circuit diagram.

23.4.4

Remedying sensor/actuator error

Components must be repaired or replaced by a qualified specialist workshop only.

Before contacting the dealer, collect the following information about the error message:

„

Note the error number and the respective FMI ( see Page 213 ) that are shown on the

display.

„

Shut down and safeguard the machine, see Page 26

.

„ Check sensor/actuator externally for damage.

Æ If the sensor/actuator is damaged, replace the sensor/actuator.

Æ If the sensor/actuator is not damaged, continue with the next test step.

„ Check connector cable and plug connection for damage and tightness.

Æ If the connector cable/plug connection is damaged, replace the connector cable/plug connection.

Æ If the sensor/actuator is not damaged, continue with the next test step.

„ Perform an actuator test in case of an actuator error to identify the actuator status,

see

Page 158

.

„

If a sensor is defective, run a sensor test to identify the sensor status, see Page 154 .

The more information the dealer has, the easier it is to eliminate the cause of the error.

23.4.5

Error list

General aspects on error causes

The sequence of the possible causes listed was selected so that the easiest tests with regard to accessibility/handling are listed first which makes troubleshooting easier.

Following the stated references, you will get to the individual test steps of the possible error causes. When all test steps have been processed and the error has still not been remedied, the next possible cause must be checked or the next error in the error list of the terminal must be remedied. The test steps do not contain the components to be tested in detail such as contacts, plug designations etc. but must be selected by means of the circuit diagram.

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23 Malfunction, cause and remedy

23.5

Emergency manual operation

23.5

Emergency manual operation

WARNING

Increased risk of injury when operating the machine via emergency manual operation

If the machine is operated via emergency manual operation, functions are executed immediately and without confirmation prompts. Thus there is an increased risk of injury.

ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation.

ü The executing person must know which machine parts are actuated by controlling the valves.

„ Ensure that there is nobody in the danger zone.

„ The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves.

WARNING

Unexpected actions on the machine

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

„ Emergency manual operation is not permitted when operated on the closed hydraulic system (PB, LS).

„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means of two provided hydraulic plugs to the operation by means of a double-action control unit.

„ Disconnect LS message line and put it down in the support on the machine provided for that purpose.

216

For "Comfort Electronics" version

The valves on the magnetic valve block are equipped with "emergency manual operation" in case the power fails completely. In this case, all valves are actuated by screwing in the setting screw.

Preparing machine for road travel by using emergency manual operation

The emergency manual operation is only intended for transporting the machine from the field to the next workshop.

ü The PTO shaft is switched off.

ü All machine parts have come to a complete stop.

ü

Shut down and safeguard the machine, see Page 26

.

ü The terminal is switched off.

„ Disconnect message line (LS) and put it down in the support provided for this purpose on the machine.

„ Disconnect hydraulic hoses (P, T).

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect hydraulic hoses to double-acting control unit of tractor.

„ Move control unit to neutral position.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Malfunction, cause and remedy 23

Emergency manual operation 23.5

„ To perform a function, release the valve or the vales by screwing in the setting screw/s

according to overview, see Page 217 .

„ Start tractor engine and pressurize control unit.

„ After the function has been performed, switch off tractor engine.

„ Switch double-acting control unit to neutral.

„ Screw out setting screw(s).

Repeat this process according to the overview until the side mounted mowers are in transport position.

Emergency manual operation - Overview

The table below explains which valves must be released by screwing in the setting screw in order to perform the listed function.

KMG000-004

„ To raise the machine to transport position, precisely meet the work steps of the table.

„ After each work step, screw out setting screw again.

Work step Valves

1.

Y11

2.

3.

4.

Y09

Y2, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Function

Lift lateral mower on left into headland position

Lift lateral mower on right into headland position

Extend lateral mower on left

Extend lateral mower on right

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Original operating instructions 150000701_07_en 217

23 Malfunction, cause and remedy

23.6

General disturbances

Work step Valves

5.

Y2, Y18.1, Y18.2,

Y19

6.

7.

Y1, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Function

Lift lateral mowers from headland position to transport position

Retract lateral mower on left

Retract lateral mower on right

23.6

General disturbances

Disturbance: The cutting quality is not adequate.

Possible cause

The cutting height has been set too high.

The rotational speed is too low.

The blades are blunt.

Remedy

„ Reduce the cutting height,

see Page 169

.

„

„

Increase the rotational speed.

Change the blades,

see Page 194

.

Disturbance: The mower cannot be adjusted to the unevenness of the ground.

Possible cause

The tractor hydraulics is not in the float position.

Remedy

„ Set tractor hydraulics to float position,

see Page 47 .

Disturbance: The forage contamination is high.

Possible cause

Relief is too weak.

Remedy

„ Increase the relief,

see Page 83

.

Malfunction: The swath width is too large.

Possible cause

The swath flaps are too far outwards.

Remedy

„ Set the swath width,

see Page 175

.

218

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24

24.1

Repairs, maintenance and settings by technicians 24

Emergency manual operation 24.1

Repairs, maintenance and settings by technicians

This chapter describes repair, maintenance and adjustment work on the machine which may be performed by qualified technicians only. The chapter "Personnel qualification of the technicians"

must be read and observed in full, see Page 16

.

WARNING

Risk of injury due to non-observance of relevant safety notices

If the relevant safety notices are not observed, persons may get seriously injured or killed.

„

To avoid accidents, the basic safety instructions must be read and observed, see

Page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

see Page 26 .

WARNING

Risk of injury or damage to the machine due to incorrect repair, maintenance and setting work.

Machines that are not repaired, maintained or set by technicians can exhibit faults caused by a lack of knowledge. As a result, people may be seriously injured or killed.

„ Only an authorised technician may carry out repair, maintenance and setting work at the machine.

„ Observe the qualification of technicians,

see Page 16

.

Emergency manual operation

WARNING

Increased risk of injury when operating the machine via emergency manual operation

If the machine is operated via emergency manual operation, functions are executed immediately and without confirmation prompts. Thus there is an increased risk of injury.

ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation.

ü The executing person must know which machine parts are actuated by controlling the valves.

„ Ensure that there is nobody in the danger zone.

„ The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves.

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Original operating instructions 150000701_07_en 219

24 Repairs, maintenance and settings by technicians

24.1

Emergency manual operation

WARNING

Unexpected actions on the machine

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

„ Emergency manual operation is not permitted when operated on the closed hydraulic system (PB, LS).

„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means of two provided hydraulic plugs to the operation by means of a double-action control unit.

„ Disconnect LS message line and put it down in the support on the machine provided for that purpose.

For "Comfort Electronics" version

The valves on the magnetic valve block are equipped with "emergency manual operation" in case the power fails completely. In this case, all valves are actuated by screwing in the setting screw.

Preparing machine for road travel by using emergency manual operation

The emergency manual operation is only intended for transporting the machine from the field to the next workshop.

ü The PTO shaft is switched off.

ü All machine parts have come to a complete stop.

ü

Shut down and safeguard the machine, see Page 26

.

ü The terminal is switched off.

„ Disconnect message line (LS) and put it down in the support provided for this purpose on the machine.

„ Disconnect hydraulic hoses (P, T).

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect hydraulic hoses to double-acting control unit of tractor.

„ Move control unit to neutral position.

„ To perform a function, release the valve or the vales by screwing in the setting screw/s

according to overview, see Page 220 .

„ Start tractor engine and pressurize control unit.

„ After the function has been performed, switch off tractor engine.

„ Switch double-acting control unit to neutral.

„ Screw out setting screw(s).

Repeat this process according to the overview until the side mounted mowers are in transport position.

Emergency manual operation - Overview

The table below explains which valves must be released by screwing in the setting screw in order to perform the listed function.

220

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Repairs, maintenance and settings by technicians 24

Emergency manual operation 24.1

KMG000-004

„ To raise the machine to transport position, precisely meet the work steps of the table.

„ After each work step, screw out setting screw again.

Work step Valves

1.

Y11

2.

3.

Y09

Y2, Y24.1, Y24.2

4.

5.

6.

7.

Y2, Y22.1, Y22.2

Y2, Y18.1, Y18.2,

Y19

Y1, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Function

Lift lateral mower on left into headland position

Lift lateral mower on right into headland position

Extend lateral mower on left

Extend lateral mower on right

Lift lateral mowers from headland position to transport position

Retract lateral mower on left

Retract lateral mower on right

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 221

24 Repairs, maintenance and settings by technicians

24.2

Replacing the shear bolt at the rotary hub

24.2

Replacing the shear bolt at the rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not observed.

„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion shaft and nut (no groove mark on pinion shaft and nut).

„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion shaft and nut (with groove mark on pinion shaft and nut).

222

KM000-049_1

ü

The machine is in the working position, (ISOBUS terminal: see Page 82

; operation panel:

see Page 82

).

ü

The machine is shut down and safeguarded, see Page 26

.

„ Dismount the cutting disc or the mower drum at the rotary hub with the defective shear bolt.

„ Remove the retaining ring (7).

„ Unscrew the screws (8).

„ Dismount the nut (2) by using the special key (10) included with delivery.

„ Dismount the hub (1).

„ Remove the damaged shear pins (3).

„ Check the nut and the hub for damage.

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

24.3

Repairs, maintenance and settings by technicians 24

Checking/replacing retaining bolts 24.3

INFO : Replace damaged parts by KRONE original spare parts.

„ Fill the space above the bearing with grease (c).

„ Place the hub on the pinion shaft.

INFO : Observe the position of the shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally , see detail (I).

„ Punch the new shear pins from the outside through the hub (1) and the shaft (4) until the end of the pin reaches the surface of the hub (d).

„ Using the special spanner (10), tighten the nut (2) with a tightening torque of 300 Nm .

„ Fit the screws (8) with detent edged washers.

„ Mount retaining ring (7).

„ Mount the cutting disc (5) or the mower drum (6).

Checking/replacing retaining bolts

WARNING

Risk of injury due to low material thickness on the retaining bolts

If the material thickness on the retaining bolts is too low, the blades may loosen due to the high rotating speed. As a result, people may be seriously injured or killed.

„ Whenever a blade is changed, check the material thickness of the retaining bolts.

„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/ mower drum.

„ The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm .

Blade screw connection design Blade quick fastener design

KM000-039 / KM000-040

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Original operating instructions 150000701_07_en 223

24 Repairs, maintenance and settings by technicians

24.4

Checking/replacing blade carrier

24.4

Checking/replacing blade carrier

"Blade quick fastener" version

WARNING

Risk of injury due to low material thickness and/or worn application seam on the blade carriers

If the material thickness is too low and/or an application seam on the blade carrier is worn, blades may loosen due to the high rotating speed. As a result, people may be seriously injured or killed.

„ The blade carriers must be checked at least once a day or after contact with foreign objects.

„ Whenever a blade is changed, check the material thickness of the blade carriers.

„ The material thickness of the blade carriers must not be less than 3 mm at the weakest point.

„ The blade carriers must be replaced at the latest when the application seam (1) is worn at one point.

„ The blade carriers must only be replaced by KRONE original spare parts.

24.5

KM000-041

Checking/replacing cutting discs/mower drums

WARNING

Deformed cutting discs/mower drums

If cutting discs/mower drums are deformed, blades may become detached due to high rotating speed. As a result, people may be seriously injured or killed.

„ The cutting discs/mower drums must be checked at least once a day or after contact with foreign objects.

„ If cutting discs/mower drums are deformed, the dimension X=48 mm must not be exceeded.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

224

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Original operating instructions 150000701_07_en

Repairs, maintenance and settings by technicians 24

Checking/replacing cutting discs/mower drums 24.5

24.5.1

KM000-042

Checking the wear limit on cutting discs/mower drums

WARNING

Abrasion on cutting discs/mower drums

Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen because of high rotating speed. Thus there is a risk of serious injuries or death.

The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the material thickness is less than 3 mm .

„ The cutting discs/mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

KM000-043

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 225

25 Waste disposal

25 Waste disposal

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed.

Metal parts

• All metal parts must be brought to a metal recycling centre.

• The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic system, ...) before being scrapped.

• The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

• Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,

…) must be brought to a disposal point for waste oil.

Synthetic materials

• All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

• Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

• All electronic parts must be brought to a disposal point for electronic scrap.

226

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26

26.1

Appendix 26

Hydraulic diagram (for the version with “terminal”) 26.1

Appendix

Hydraulic diagram (for the version with “terminal”)

Legend for the following hydraulic diagram

1 For the version with “cross conveyor belt”

Icon Description

Pendulum stop left

Icon

Pendulum stop right

Lift/lower/relieve double cylinder side mounted mower left

Lift/lower/relieve double cylinder side mounted mower right

Side shift left side mounted mower

Description

Side shift side mounted mower right

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Cross conveyor belt drive

Front mounted mower

List of the sensors/actuators for the following hydraulic diagram

Y9

Y10

Y11

Y12

Y13

Y5

Y6

Y7

Y8

Designation Description

Y1 Pilot valve 1

Y2

Y4

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower right mower

Lift right mower

Lower left mower

Lift left mower

Lower front mounted mower

Lower front mounted mower

Y16 Cross conveyor belt left

Y25

Y26

Y38

M1

M2

Designation Description

Y17 Cross conveyor belt right

Y18

Y19

Fold up

Fold up_3

Y20

Y21

Y22

Y24

Pendulum release right

Pendulum release left

Working width left

Working width right

M3

Reverse working width on right

Reverse working width on left

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left

(linear motor)

Adjust accelerator roller on right (linear motor)

Related documents

2 150100516_04 (Resources/pdf/2515452555.pdf)

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 227

26 Appendix

26.2

Hydraulic diagram (for the “standard” version)

26.2

Hydraulic diagram (for the “standard” version)

Legend for the following hydraulic diagram

1 For the version with “cross conveyor belt”

Icon Description

Pendulum stop left

Icon

Pendulum stop right

Lift/lower/relieve double cylinder side mounted mower left

Lift/lower/relieve double cylinder side mounted mower right

Side shift left side mounted mower

Description

Side shift side mounted mower right

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Cross conveyor belt drive

Front mounted mower

List of the sensors/actuators for the following hydraulic diagram

Designation Description

K3 Hydraulic transport folding

K4

K5

Mower right/left in headland position

Headland position/working position single

Designation Description

K9 Relief valve

K10

K11

Cut-off valve

Working width adjustment right end position

K6

K6A

K7

K8

Lift/lower left cross conveyor belt

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Headland position/working position single

K12

K13

K21

K22

Working width adjustment left end position

Lift/lower right cross conveyor belt

Working width adjustment right

Working width adjustment left

Related documents

2 150101444_01 (Resources/pdf/2515570315.pdf)

228

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

27 Index

A

Acknowledging error message ......................... 214

Activating customer counter ............................. 145

Actuator test ..................................................... 159

Adapting coupling points .................................... 51

Adapting hydraulic system ................................. 54

Adapting universal shaft ..................................... 53

Additional equipment and spare parts ................ 16

Appendix .......................................................... 227

Applicable documents .......................................... 8

Automatic call of the Road travel screen .......... 110

Auxiliary assignment of joystick........................ 124

Auxiliary Diagnostics ........................................ 148

Auxiliary functions (AUX).................................. 123

B

Background colour ........................................... 149

Basic safety instructions ..................................... 15

Behavior in the case of voltage flashover of

overhead lines .................................................... 23

Behaviour in dangerous situations and in case of

accidents ............................................................ 26

Beschleunigerwalzen ....................................... 137

Breitenverschiebung......................................... 135

Bring up menu level.......................................... 131

Index 27

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 229

27 Index

C

Calculating the ballasting of the tractor-machine

combination ........................................................ 55

Calling up working screen ................................ 107

Calling up working screen “Hydraulic system” . 109

Calling up working screen “Lift/lower front mounted

mower”.............................................................. 108

Calling up working screen “Lift/lower mowers by

pressing and holding down key” ....................... 109

Calling up working screen “Lift/lower mowers” . 109

Calling up working screen “Overcut/width shift” 109

Carrying out oil level check and oil and filter

element changes safely...................................... 27

Changing blades for the “blade quick fastener”

version .............................................................. 197

Changing blades for the “blade screw connection”

version .............................................................. 196

Changing mode ................................................ 134

Changing the oil ....................................... 191, 192

Changing to automatic mode ........................... 119

Changing to manual mode ............................... 122

Changing value ................................................ 132

Check/change blades ....................................... 194

Checking guard cloths ...................................... 186

Checking hydraulic hoses ................................ 189

Checking oil level ............................................. 198

Checking the blade for wear............................. 195

Checking the clearance between tractor and

machine .............................................................. 52

Checking the tines on the tine conditioner ......... 73

Checking the wear limit on cutting discs/mower

drums ............................................................... 225

Checking/replacing blade carrier ...................... 224

Checking/replacing cutting discs/mower drums 224

Checking/replacing linings on cutterbar ........... 198

Checking/replacing retaining bolts ................... 223

Checking/setting locking of side guards ........... 173

Checking/setting the free space from tractor to

machine .............................................................. 52

Checklist for initial operation .............................. 49

Children in danger .............................................. 16

Cleaning the machine....................................... 186

Connecting foreign ISOBUS terminal ................. 67

Connecting hydraulic hoses ............................... 59

Connecting joystick ............................................ 68

Connecting KRONE BETA II terminal ................ 61

Connecting KRONE ISOBUS terminal ............... 64

Connecting operation panel ............................... 71

Connecting road travel lighting ........................... 72

Connecting the camera to the KRONE ISOBUS

terminal CCI 800 or CCI 1200 ............................ 68

Connecting the KRONE ISOBUS terminal

(CCI 800, CCI 1200)........................................... 62

Connecting the machine..................................... 16

Connecting the machine to the tractor ............... 58

Consumables ............................................... 22, 45

Contact ................................................................. 2

Contact data of your dealer .................................. 2

Control and Display Elements ............................ 47

Conversion table ................................................ 11

Counter............................................................. 142

Cross references .................................................. 8

230

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Index 27

D

Damaged hydraulic hoses .................................. 24

Danger associated with welding work ................ 26

Danger resulting from damage to the machine .. 17

Danger when cornering with a hitched machine

and due to the overall width ............................... 21

Danger when driving on road and field............... 21

Danger zone between tractor and machine ....... 19

Danger zone due to trailing machine parts......... 19

Danger zone ejected objects .............................. 19

Danger zone PTO shaft...................................... 19

Danger zone universal shaft............................... 18

Danger zone when drive is switched on ............. 19

Danger zones ..................................................... 18

Dangers arising from environment ..................... 23

Dangers during road travel ................................. 21

Dangers if the machine is not prepared properly for

road travel .......................................................... 21

Dangers in connection with certain activities:

Working on the machine..................................... 25

Dangers when operating the machine on slopes 22

Data memory ...................................................... 43

Declaration of conformity.................................. 237

Description of hydraulic system functions .......... 41

Design of display .......................................... 94, 97

Design of the KRONE machine application........ 97

Deviating functions on ISOBUS terminals with 10

keys .................................................................... 99

Deviating tightening torques ............................. 183

Diagnosis speed of travel/direction of travel

(Terminal) ......................................................... 148

Diagnostics for analogue actuators .................. 161

Diagnostics for digital actuators ....................... 161

Diagnostics supply voltage ............................... 158

Directories and references ................................... 8

Displays in the work fields ................................ 105

Disturbances of the electrics/electronics .......... 213

Driving and transport .......................................... 87

E

Emergency manual operation .................. 216, 219

Emergency manual operation - Overview 217, 220

Ensuring functionality of safety devices ............. 20

Environmental protection and disposal .............. 22

Error list ............................................................ 215

Error Messages ................................................ 213

F

Fehlerliste ......................................................... 164

Field mode.......................................................... 84

Field mode on slopes ......................................... 85

Figures ................................................................. 9

Filterelement..................................................... 188

Fire hazard ......................................................... 23

Fold down the front guard .................................. 76

Folding down side guard (working position) ....... 77

Folding up side guard (transport position) .......... 77

Folding up the front guard .................................. 76

Foreign ISOBUS terminal ................................... 99

From transport position to headland position ..... 82

Front guard ......................................................... 75

G

Game animal protection ............................. 80, 111

General disturbances ....................................... 218

General Error Messages .................................. 208

Gesamtzähler ................................................... 146

H

Hand-/Zeit-/Wegsteuerung ............................... 138

Headland positions ............................................. 82

Hot liquids........................................................... 24

Hot surfaces ....................................................... 25

How to use this document .................................... 8

Hydraulic diagram (for the “standard” version) . 228

Hydraulic diagram (for the version with “terminal”)

......................................................................... 227

Hydraulic oil ...................................................... 188

Hydrauliksystem – Funktionsbeschreibung ........ 41

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 231

27 Index

I

Icons in figures ..................................................... 9

Icons in the text .................................................... 9

Importance of operating instructions .................. 15

Increase/reduce ground pressure ...................... 83

Increasing/reducing overcut ..................... 118, 121

Increasing/reducing width shift ......................... 118

Increasing/reducing working width ..................... 83

Information for enquiries and orders .............. 2, 40

Information labels on the machine ..................... 32

Information on direction ........................................ 9

Information on This Document ............................. 8

Initial operation ................................................... 49

Input gearbox ................................................... 191

Installing universal shaft ..................................... 73

Intended use....................................................... 14

Intermediate universal shaft ............................... 41

ISOBUS Shortcut Button not available ............... 92

ISOBUS terminal ................................................ 47

J

Jobs on the machine .......................................... 17

K

Keys ................................................................. 103

KRONE Beta II terminal ..................................... 92

KRONE ISOBUS terminal (CCI 800, CCI 1200) 95

Kundenzähler ................................................... 142

L

Labelling ............................................................. 40

Lashing the machine .......................................... 91

Life-threatening electric shock from overhead lines

........................................................................... 23

Lift left side mounted mower from working position

to headland position ......................................... 120

Lift right side mounted mower from working

position to headland position ............................ 119

Lifting all mowers from working position to

headland position ....................... 81, 114, 116, 120

Lifting both lateral mowers from headland position

to transport position .................... 84, 112, 115, 117

Lifting front mounted mower ...... 81, 111, 114, 117,

119, 121

Lifting front mounted mower and lateral mowers

................................................... 81, 114, 117, 121

Lifting individual mowers from working position to

headland position ..................................... 114, 116

Lifting lateral mowers ................. 81, 114, 117, 121

Lifting preselected mowers............................... 114

Lifting preselected mowers by pressing and

holding down key.............................................. 116

Lifting side mounted mowers before expiry of time

control / distance control ............ 82, 114, 117, 121

Lifting the machine ............................................. 90

Lifting/lowering lateral mowers individually ...... 119

Liquids under high pressure ............................... 24

Location and meaning of the information labels . 33

Locking / releasing stop cocks ........................... 79

Locking screws on the gearboxes .................... 182

Logical Error Messages.................................... 210

Lower left side mounted mower from headland

position to working position .............................. 120

Lower link pin ..................................................... 51

Lower right side mounted mower from headland

position to working position .............................. 119

Lowering all mowers from headland position to

working position.......................... 80, 112, 115, 120

Lowering both lateral mowers from transport

position to headland position ...... 80, 111, 112, 115

Lowering front mounted mower . 80, 111, 113, 115,

119, 120

Lowering front mounted mower and side mounted

mowers ....................................... 81, 113, 115, 120

232

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Index 27

Lowering individual mowers from headland

position to working position ...................... 113, 116

Lowering machine from transport position to

working position.................................................. 79

Lowering preselected mowers.......................... 113

Lowering preselected mowers by pressing and

holding down key.............................................. 116

Lowering side mounted mowers. 81, 113, 115, 120

Lowering side mounted mowers before expiry of

time control / distance control..... 81, 113, 116, 120

Lowering the machine from transport position to

working position.................................................. 82

Lubricating greases ............................................ 46

Lubricating universal shaft................................ 200

Lubrication chart - Machine .............................. 201

M

Machine description ........................................... 38

Machine overview............................................... 38

Main gearbox.................................................... 192

Maintenance – After the season....................... 179

Maintenance – Before the season.................... 178

Maintenance - Cutterbar................................... 193

Maintenance – Electrics ................................... 203

Maintenance - Every 10 hours, but at least once a

day.................................................................... 179

Maintenance - Every 200 hours ....................... 180

Maintenance - Every 50 hours ......................... 180

Maintenance - Gearbox .................................... 190

Maintenance - General Information .................. 178

Maintenance - Hydraulic System...................... 187

Maintenance - Lubrication ................................ 200

Maintenance - Once after 50 hours .................. 179

Maintenance and repair work ............................. 25

Maintenance table ............................................ 178

Malfunction, cause and remedy ....................... 208

Manual operation without confirmation prompt 163

Means of representation....................................... 9

Menu 1 “Overcut” ............................................. 134

Menu 13 “Counters” ......................................... 142

Menu 13-1 “Customer Counter” ....................... 142

Menu 13-2 “Total Counter” ............................... 145

Menu 14 “ISOBUS” .......................................... 147

Menu 14-1 “Diagnostics Auxiliary (AUX)” ......... 147

Menu 14-10 “Switching between Task

Controllers” ....................................................... 152

Menu 14-11 “Switching between Data

Loggers” ........................................................... 153

Menu 14-2 “Driving speed/direction of travel

diagnostics” ...................................................... 148

Menu 14-3 “Setting the Background Colour” .... 149

Menu 14-5 "SectionControl" ............................. 150

Menu 14-7 "Changing over number of keys".... 151

Menu 14-9 “Switching Between the Terminals” 152

Menu 15 “Settings” ........................................... 154

Menu 15-1 “Sensor Test” ................................. 154

Menu 15-2 “Actuator Test” ............................... 158

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 233

27 Index

Menu 15-3 "Manual operation without confirmation

prompt" ............................................................. 162

Menu 15-4 "Error list" ....................................... 164

Menu 15-5 “Software Information”.................... 165

Menu 15-6 “Technician Level” .......................... 166

Menu 2 “Width shift” ......................................... 135

Menu 3 “Front Mounted Mower” ....................... 136

Menu 4 “Accelerator Rollers”............................ 137

Menu 5 “Manual Control/Time Control/Distance

Control”............................................................. 138

Menu 6 “Lowering Speed” ................................ 140

Menu 7 “Overlap” ............................................. 141

Menu structure ................................................. 128

Metric thread screws with control thread .......... 180

Metric thread screws with countersunk head and

hexagon socket ................................................ 182

Metric thread screws with fine thread ............... 181

Monteurebene .................................................. 166

Mounting the universal shaft on the machine ..... 50

Move parking jacks into support position ........... 78

Move parking jacks into transport position ......... 78

Mower displays................................................. 107

N

Noise may damage your health.......................... 24

Notes with information and recommendations ... 11

O

Oil filter ............................................................. 188

Oils ..................................................................... 45

Only perform work when the machine is at

standstill ............................................................. 25

Operate the support jack .................................... 77

Operating machine via joystick......................... 123

Operation............................................................ 75

Operation of the machine on tractors with constant

flow system......................................................... 54

Operation of the machine on tractors with Load

Sensing system .................................................. 54

Operation only after proper commissioning........ 17

Operation panel .................................................. 47

Operational safety: Technically sound condition 17

Overload protections on the machine................. 40

Overview of control units .................................. 215

Overview of fuses ............................................. 215

Overview of gearboxes..................................... 190

P

Parking the machine safely ................................ 22

Passengers ........................................................ 17

Performing a visual inspection ......................... 189

Personal protective equipment ........................... 20

Personnel qualification of the operating personnel

........................................................................... 15

Personnel qualification of the technicians .......... 16

Physical Error Messages.................................. 211

Pole protection mechanism ................................ 42

Position and meaning of safety labels ................ 30

Position of sensors ........................................... 204

Possible error types (FMI) ................................ 214

Prepare the machine for road travel ................... 88

Preparing machine for road travel by using

emergency manual operation ................... 216, 220

Preparing the machine for shipment .................. 90

Preselecting mowers ........................ 113, 114, 116

Presetting width shift ........................................ 122

234

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Index 27

R

Raised machine and machine parts ................... 25

Raising machine from headland position to

transport position ................................................ 84

Reasonably foreseeable misuse ........................ 14

Recurring icons ................................................ 129

Remedying sensor/actuator error ..................... 215

Re-ordering .......................................................... 8

Repairs, maintenance and settings by technicians

......................................................................... 219

Replacing the filter element .............................. 188

Replacing the shear bolt at the rotary hub ....... 222

Resetting customer counter ............................. 145

Reverse travel .................................................. 100

Road safety ........................................................ 21

Road travel lighting............................................. 41

Road travel screen (automatic call-up)............. 110

Rotary hub ........................................................ 193

Running actuator test ......................................... 28

S

Safety ................................................................. 14

Safety equipment ............................................... 36

Safety labels on the machine ............................. 28

Safety markings on the machine ........................ 21

Safety routines ................................................... 26

Scope of the document ........................................ 9

SectionControl .................................................. 150

Securing raised machine and machine parts

against lowering ................................................. 27

Selecting a menu.............................................. 131

Senkgeschwindigkeit ........................................ 140

Sensor M12 ...................................................... 206

Sensor M30 ...................................................... 207

Sensor test ....................................................... 155

Service life of the machine ................................. 15

Setting “Speed” sensor....................................... 50

Setting swath width .......................................... 175

Setting the clearance between tractor and machine

........................................................................... 53

Setting the conditioner speed ........................... 174

Setting the cutting height .................................. 169

Setting the degree of conditioning .................... 174

Setting the lateral links ..................................... 170

Setting the lifting speed / lowering speed of the

hydraulic cylinders ............................................ 171

Setting the sensors........................................... 206

Setting the side guards..................................... 172

Setting the width shift ....................................... 177

Setting wide spreading ..................................... 176

Setting wide spreading sheet ........................... 176

Settings ............................................................ 169

Shutting down and safeguarding the machine ... 26

Side guard .......................................................... 76

SMV emblem ...................................................... 37

Software info (Terminal) ................................... 165

Sources of danger on the machine .................... 24

Speed of travel/direction of travel Diagnosis

Diagnosis.......................................................... 148

Start-up............................................................... 55

Status line......................................................... 101

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 235

27 Index

Structural modifications on the machine ............ 16

Switching between the terminals ...................... 152

Switching off the machine .................................. 88

Switching terminal on/off .............................. 93, 96

T

Target group of this document ............................. 8

Task Controller ................................................. 166

Technical data .................................................... 44

Technical limit values ......................................... 18

Technically sound state of the machine ............. 17

Term “machine” .................................................... 9

Terminal

Diagnosis speed of travel/direction of travel .

148

Software info .......................................... 165

Switching between the terminals............ 152

Terminal - Machine Functions .......................... 101

Terminal - Menus ............................................. 128

Tightening torques............................................ 180

Touchable display .............................................. 95

U

Überlappung ..................................................... 141

Überschnitt ....................................................... 134

Unsuitable consumables .................................... 22

V

Validity .................................................................. 8

Varying functions to KRONE ISOBUS terminal.. 99

Venting the friction clutch ................................. 183

Von Vorgewende- in Transportstellung .............. 83

W

Warning signs..................................................... 10

Warnings of property damage/environmental

damage .............................................................. 11

Waste disposal ................................................. 226

Working at or on heights of the machine ............ 25

Working screen “Hydraulic system”.................. 118

Working screen “Lift/lower front mounted

mower”.............................................................. 111

Working screen “Lift/lower mowers by pressing and

holding down key” ............................................ 115

Working screen “Overcut/width schift”.............. 117

Working screen “Lift/lower mowers” ................. 112

Working screens in automatic mode ................ 119

Working screens in manual mode .................... 110

236

EasyCut B 1000 CV

Original operating instructions 150000701_07_en

Declaration of conformity 28

28 Declaration of conformity

EC Declaration of Conformity

We

Maschinenfabrik Krone Beteiligungs-GmbH

Heinrich-Krone-Straße 10, D-48480 Spelle hereby declare, as manufacturer of the product named below, under our sole responsibility, that the

Machine:

Type:

Mower Combination

EasyCut B 1000 CV to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/EC (Machinery)

• EU Directive 2014/30/EU (EMC) The harmonised standard EN ISO 14982:2009 has been applied in accordance with the directive.

The signing Managing Director is authorised to compile the technical documents.

Spelle, dated 04/08/2016

Year of manufacture:

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Machine no.:

EasyCut B 1000 CV

Original operating instructions 150000701_07_en 237

Maschinenfabrik

Bernard Krone GmbH & Co. KG

* Heinrich-Krone-Straße 10

D-48480 Spelle

* Postfach 11 63

D-48478 Spelle

' +49 (0) 59 77 / 935-0

6 +49 (0) 59 77 / 935-339

ü

www.landmaschinen.krone.de

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Key Features

  • Robust construction for durability and reliability
  • Advanced cutting system for exceptional cutting quality
  • High-efficiency design for increased productivity
  • Versatile operation for handling a variety of crops and conditions
  • User-friendly controls for ease of operation and maintenance

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Frequently Answers and Questions

What is the intended use of the Krone BA EasyCut B 1000 CV?
The Krone BA EasyCut B 1000 CV is intended for professional agricultural operations, specifically for mowing a variety of crops and conditions.
What are the key features that distinguish the Krone BA EasyCut B 1000 CV from similar devices?
The Krone BA EasyCut B 1000 CV stands out with its robust construction, advanced cutting system, high-efficiency design, versatility, and user-friendly controls.
What are the safety precautions that need to be taken when operating the Krone BA EasyCut B 1000 CV?
To ensure safe operation, it is crucial to read and understand the operating instructions, wear appropriate personal protective equipment, inspect the machine before use, and avoid operating the machine in hazardous conditions.

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