Krone EasyCut B 1000 CR Collect Operating Instructions


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Krone EasyCut B 1000 CR Collect Operating Instructions | Manualzz

Original Operating Instructions

Document no.: 150000704_04_ us

Mower Combination

EasyCut B 1000 CR Collect

From machine no.: 976393

Contact

Mailing address

Krone North America, Inc.

P.O. Box 18880

Memphis, TN 38181-0880

USA

Phone

Fax

E-mail

Internet

Physical address

Krone North America, Inc.

3363 Miac Cove

Memphis, TN 38118

USA

+1 901 842-6011

+1 901 842-6016 [email protected]

www.krone-northamerica.com

Information for enquiries and orders

Year

Machine no.

Type

Contact data of your dealer

2

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

3

3.1

3.2

3.3

3.4

3.5

3.6

2

2.4.10

2.4.11

2.4.12

2.4.13

2.4.14

2.4.15

2.4.16

2.4.17

2.4.18

2.4.19

2.4.20

2.5

2.5.1

2.5.2

2.5.3

2.5.4

2.1

2.2

2.3

2.4

2.4.1

2.4.2

2.4.3

2.4.4

2.4.5

2.4.6

2.4.7

2.4.8

2.4.9

2.6

2.7

2.7.1

2.7.2

2.7.3

1

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

4

5

5.1

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Contents

Information on This Document.................................................................................................  8

Validity .........................................................................................................................................  8

Re-ordering ..................................................................................................................................  8

Applicable documents..................................................................................................................  8

Target group of this document .....................................................................................................  8

How to use this document ...........................................................................................................  8

Directories and references...........................................................................................................  8

Information on direction ...............................................................................................................  9

Term “machine”............................................................................................................................  9

Figures .........................................................................................................................................  9

Scope of the document ................................................................................................................  9

Means of representation ..............................................................................................................  9

Conversion table ........................................................................................................................  11

Safety ........................................................................................................................................  14

Intended use ..............................................................................................................................  14

Reasonably foreseeable misuse................................................................................................  14

Service life of the machine.........................................................................................................  15

Basic safety instructions ............................................................................................................  15

Importance of operating instructions..........................................................................................  15

Personnel qualification of the operating personnel ....................................................................  15

Personnel qualification of the technicians..................................................................................  16

Children in danger .....................................................................................................................  16

Connecting the machine ............................................................................................................  16

Structural modifications on the machine ....................................................................................  16

Additional equipment and spare parts .......................................................................................  16

Jobs on the machine..................................................................................................................  17

Operational safety: Technically sound condition .......................................................................  17

Danger zones ............................................................................................................................  18

Ensuring functionality of safety devices .....................................................................................  20

Personal protective equipment ..................................................................................................  20

Safety markings on the machine ...............................................................................................  20

Road safety................................................................................................................................  21

Parking the machine safely .......................................................................................................  21

Consumables .............................................................................................................................  22

Dangers arising from environment.............................................................................................  22

Sources of danger on the machine ............................................................................................  23

Dangers in connection with certain activities: Working on the machine ....................................  24

Behaviour in dangerous situations and in case of accidents .....................................................  25

Safety routines ...........................................................................................................................  26

Shutting down and safeguarding the machine...........................................................................  26

Securing raised machine and machine parts against lowering..................................................  26

Safely performing oil level check, oil change and filter element change ...................................  27

Running actuator test.................................................................................................................  27

Safety labels on the machine.....................................................................................................  28

Safety equipment .......................................................................................................................  34

Stop cocks .................................................................................................................................  34

SMV emblem .............................................................................................................................  34

Support jack ...............................................................................................................................  35

Machine description ................................................................................................................  36

Machine overview ......................................................................................................................  36

Labelling ....................................................................................................................................  38

Description of hydraulic system functions..................................................................................  38

Lighting ......................................................................................................................................  39

Intermediate universal shaft.......................................................................................................  39

Pole protection mechanism .......................................................................................................  40

Data memory ............................................................................................................................  41

Technical data ..........................................................................................................................  42

Consumables .............................................................................................................................  43

3

Contents

9

9.7

9.7.1

9.7.1.1

9.7.1.2

9.7.1.3

9.7.2

9.7.2.1

9.8

9.8.1

9.9

9.10

9.11

9.1

9.1.1

9.1.2

9.2

9.2.1

9.2.2

9.3

9.4

9.5

9.6

9.6.1

9.6.2

9.6.3

8

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

6

6.1

6.2

7

7.1

7.2

7.3

7.4

7.5

7.6

7.7

7.8

7.9

10

10.1

10.2

11

11.1

11.2

11.3

12

Control and Display Elements ................................................................................................  44

ISOBUS terminal .......................................................................................................................  44

Operation panel .........................................................................................................................  44

Initial operation ........................................................................................................................  46

Checklist for initial operation ......................................................................................................  46

Setting “Speed” sensor ..............................................................................................................  47

Setting sensor “Cross conveyor belt”.........................................................................................  47

Setting the limit switch “Cross conveyor bottom” .......................................................................  48

Adapting coupling points ...........................................................................................................  49

Checking/setting the free space from tractor to machine ..........................................................  50

Adapting universal shaft ............................................................................................................  51

Adapting hydraulic system .........................................................................................................  52

Check cross conveyors for firm attachment...............................................................................  52

Start-up .....................................................................................................................................  54

Connecting the machine to the tractor .......................................................................................  54

Connecting hydraulic hoses.......................................................................................................  55

Connecting KRONE Beta II terminal .........................................................................................  57

Connecting KRONE ISOBUS terminal .....................................................................................  58

Connecting foreign ISOBUS terminal ........................................................................................  60

Connecting joystick ....................................................................................................................  61

Connecting operation panel .......................................................................................................  63

Connecting lighting ....................................................................................................................  64

Installing universal shaft ............................................................................................................  65

Operation ..................................................................................................................................  66

Safety device front .....................................................................................................................  66

Folding up front safety device ....................................................................................................  66

Folding down safety device front ...............................................................................................  67

Side guard .................................................................................................................................  67

Folding up side guard ................................................................................................................  67

Folding down side guard............................................................................................................  68

Swivelling up support jacks (transport position).........................................................................  68

Swivelling down support jacks (parking position) ......................................................................  69

Locking/releasing stop cocks .....................................................................................................  69

Lowering machine from transport position to working position ..................................................  70

Lowering both lateral mowers from transport position to headland position ..............................  70

Lowering all mowers from headland position to working position ..............................................  71

Lifting all mowers from working position to headland position ...................................................  71

Lifting/lowering cross conveyor belt ...........................................................................................  72

Lift/lower cross conveyor belt - automatic mode........................................................................  72

Lifting/lowering cross conveyor belt on right ..............................................................................  73

Lifting/lowering cross conveyor belt on left ................................................................................  73

Setting the speed of cross conveyor belts .................................................................................  73

Lift/lower cross conveyor belt - manual mode ...........................................................................  74

Working screen “Cross conveyor belt”.......................................................................................  74

Raising machine from headland position to transport position ..................................................  76

Lifting both lateral mowers from headland position to transport position ...................................  76

Lowering the machine from transport position to working position ............................................  77

Mowing.......................................................................................................................................  79

Emergency manual operation ....................................................................................................  80

Driving and transport ..............................................................................................................  83

Preparing machine for road travel .............................................................................................  84

Switching off the machine ..........................................................................................................  84

KRONE BETA II terminal .........................................................................................................  87

ISOBUS Shortcut Button not available ......................................................................................  87

Switching terminal on/off............................................................................................................  88

Design of display .......................................................................................................................  89

KRONE ISOBUS terminal (CCI 200, DELTA)..........................................................................  90

4

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

12.1

12.2

12.3

12.4

13

13.1

13.2

13.3

13.4

14

14.1

14.2

14.2.1

14.2.2

15

15.6.2.3

15.6.2.4

15.6.2.5

15.6.2.6

15.6.3

15.6.3.1

15.6.3.2

15.6.3.3

15.6.3.4

15.6.3.5

15.6.3.6

15.6.4

15.6.4.1

15.6.4.2

15.6.5

15.6.5.1

15.1

15.2

15.3

15.3.1

15.4

15.5

15.6

15.6.1

15.6.1.1

15.6.1.2

15.6.1.3

15.6.1.4

15.6.2

15.6.2.1

15.6.2.2

15.6.5.2

15.6.5.3

15.6.5.4

15.6.6

15.6.7

15.7

15.7.1

15.7.2

15.7.3

15.7.4

15.7.5

15.7.6

15.7.7

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Contents

ISOBUS Shortcut Button (ISB) ..................................................................................................  91

Touchable display ......................................................................................................................  92

Switching terminal on/off............................................................................................................  93

Design of display .......................................................................................................................  94

KRONE ISOBUS terminal (CCI 1200)......................................................................................  95

Touchable display ......................................................................................................................  95

Switching terminal on/off............................................................................................................  96

Design of display .......................................................................................................................  97

Design of the KRONE machine application ...............................................................................  97

Foreign ISOBUS terminal ........................................................................................................  99

ISOBUS Shortcut Button not available ......................................................................................  99

Varying functions to KRONE ISOBUS terminal .......................................................................  100

Deviating functions on ISOBUS terminals with 10 keys ..........................................................  100

Reverse travel..........................................................................................................................  100

Terminal - Machine Functions ..............................................................................................  101

Status line ................................................................................................................................  101

Keys .........................................................................................................................................  103

Displays in the work fields .......................................................................................................  106

Mower displays ........................................................................................................................  108

Calling up working screen........................................................................................................  109

Calling up road travel screen ...................................................................................................  111

Working screens in manual mode ...........................................................................................  111

Working screen “Lift/lower front mounted mower” ...................................................................  112

Lowering front mounted mower ...............................................................................................  112

Lifting front mounted mower ....................................................................................................  112

Lowering both lateral mowers from transport position to headland position ............................  112

Lifting both lateral mowers from headland position to transport position .................................  113

Working screen “Lift/lower mowers”.........................................................................................  113

Lowering both lateral mowers from transport position to headland position ............................  113

Lowering all mowers from headland position to working position ............................................  113

Lowering individual mowers from headland position to working position ................................  114

Lifting individual mowers from working position to headland position .....................................  115

Lifting all mowers from working position to headland position .................................................  115

Lifting both lateral mowers from headland position to transport position .................................  116

Working screen “Lift/lower mowers by pressing and holding down key” .................................  116

Lowering both lateral mowers from transport position to headland position ............................  116

Lowering all mowers from headland position to working position ............................................  116

Lowering individual mowers from headland position to working position ................................  117

Lifting individual mowers from working position to headland position .....................................  117

Lifting all mowers from working position to headland position .................................................  117

Lifting both lateral mowers from headland position to transport position .................................  118

Working screen “Overcut/width schift” .....................................................................................  118

Increasing/reducing overcut.....................................................................................................  119

Increasing/reducing width shift ................................................................................................  119

Working screen “Cross conveyor belt”.....................................................................................  119

Lifting/lowering cross conveyor belt on right ............................................................................  120

Lifting/lowering cross conveyor belt on left ..............................................................................  120

Lifting/lowering both cross conveyor belts simultaneously .....................................................  120

Setting the speed of cross conveyor belts ...............................................................................  121

Working screen “Hydraulic system” .........................................................................................  122

Changing to automatic mode ...................................................................................................  122

Working screens in automatic mode........................................................................................  122

Lowering front mounted mower ...............................................................................................  122

Lifting front mounted mower ....................................................................................................  123

Lifting/lowering cross conveyor belt on right ............................................................................  123

Lifting/lowering cross conveyor belt on left ..............................................................................  123

Setting the speed of cross conveyor belts ...............................................................................  123

Lifting/lowering lateral mowers individually ..............................................................................  124

Lowering all mowers from headland position to working position ............................................  124

5

Contents

15.7.8

15.7.9

15.7.10

15.7.11

15.8

15.8.1

15.8.2

17

17.1

17.2

17.3

17.4

17.5

17.6

17.7

17.8

17.9

17.10

17.11

17.12

18

16

16.15

16.15.1

16.15.2

16.15.3

16.15.4

16.15.5

16.15.6

16.15.7

16.15.8

16.16

16.16.1

16.16.2

16.16.3

16.16.4

16.16.5

16.16.6

16.1

16.2

16.3

16.4

16.5

16.6

16.7

16.8

16.9

16.10

16.11

16.12

16.13

16.14

16.14.1

16.14.2

16.17

16.17.1

16.17.2

16.17.3

16.18

Lifting all mowers from working position to headland position .................................................  125

Increasing/reducing overcut.....................................................................................................  126

Presetting width shift ...............................................................................................................  126

Changing to manual mode.......................................................................................................  127

Operating machine via joystick ................................................................................................  127

Auxiliary functions (AUX) .........................................................................................................  127

Auxiliary assignment of joystick ...............................................................................................  129

Terminal - Menus ...................................................................................................................  134

Menu structure .........................................................................................................................  134

Recurring icons ........................................................................................................................  135

Bring up menu level ................................................................................................................  137

Selecting a menu .....................................................................................................................  137

Changing value ........................................................................................................................  138

Changing mode .......................................................................................................................  140

Menu 1 “Overcut” .....................................................................................................................  140

Menu 2 “Width shift”.................................................................................................................  141

Menu 3 “Front Mounted Mower” ..............................................................................................  142

Menu 4 “Accelerator Rollers” ...................................................................................................  143

Menu 5 “Manual Control/Time Control/Distance Control” ........................................................  144

Menu 6 “Lowering Speed” .......................................................................................................  146

Menu 7 “Overlap” .....................................................................................................................  147

Menu 13 “Counters” .................................................................................................................  148

Menu 13-1 “Customer Counter” ...............................................................................................  148

Menu 13-2 “Total Counter” ......................................................................................................  151

Menu 14 “ISOBUS” ..................................................................................................................  153

Menu 14-1 “Diagnostics Auxiliary (AUX)” ................................................................................  153

Menu 14-2 “Driving speed/direction of travel diagnostics” .......................................................  154

Menu 14-3 “Setting the Background Colour” ...........................................................................  155

Menu 14-5 “SectionControl”.....................................................................................................  156

Menu 14-7 "Changing over number of keys" ...........................................................................  158

Menu 14-9 “Switching Between the Terminals” .......................................................................  159

Menu 14-10 “Switching between Task Controllers” .................................................................  160

Menu 14-11 “Switching between Data Loggers”......................................................................  160

Menu 15 “Settings” ..................................................................................................................  161

Menu 15-1 “Sensor Test” .........................................................................................................  162

Menu 15-2 “Actuator Test” .......................................................................................................  166

Menu 15-3 "Manual operation without confirmation prompt" ...................................................  170

Menu 15-4 “Error List”..............................................................................................................  172

Menu 15-5 “Software Information” ...........................................................................................  173

Menu 15-6 “Technician Level” .................................................................................................  174

Error Messages........................................................................................................................  174

General Error Messages..........................................................................................................  175

Logical Error Messages ...........................................................................................................  176

Physical Error Messages .........................................................................................................  178

Task Controller.........................................................................................................................  179

Settings...................................................................................................................................  182

Setting the cutting height .........................................................................................................  182

Setting high-cut skids...............................................................................................................  183

Setting the lateral links.............................................................................................................  183

Setting the lifting/lowering speed on the hydraulic cylinder .....................................................  184

Setting the side guards ............................................................................................................  185

Checking/setting locking of side guards ..................................................................................  186

Setting roller distance ..............................................................................................................  186

Setting conveyor belt ...............................................................................................................  187

Moving cross conveyors ..........................................................................................................  189

Setting the width shift...............................................................................................................  190

Setting the speed of cross conveyor belts ...............................................................................  190

Setting the accelerator rollers ..................................................................................................  191

Maintenance - General Information......................................................................................  192

6

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

25

26

26.1

26.2

26.3

27

21

21.1

21.2

21.3

21.3.1

21.3.2

21.3.3

21.4

21.5

21.6

21.6.1

21.7

22

22.1

22.2

23

23.1

23.2

24

19

19.1

19.2

19.3

20

20.1

20.2

20.3

20.4

20.5

18.2

18.3

18.4

18.5

18.6

18.7

18.1

18.1.1

18.1.2

18.1.3

18.1.4

18.1.5

18.1.6

Contents

Maintenance table ...................................................................................................................  192

Maintenance - Once after 50 hours .........................................................................................  192

Maintenance - Before the beginning of the season .................................................................  192

Maintenance - Every 10 hours, but at least once a day...........................................................  193

Maintenance - Every 50 hours .................................................................................................  194

Maintenance - Every 200 hours ...............................................................................................  194

Maintenance - Every 500 hours ...............................................................................................  194

Tightening torques ...................................................................................................................  194

Deviating tightening torques ....................................................................................................  197

Strip on the cross conveyor belt .............................................................................................  197

Cleaning cross conveyor belts .................................................................................................  198

Venting the friction clutch.........................................................................................................  199

Checking guard cloths .............................................................................................................  200

Maintenance - Hydraulic System..........................................................................................  201

Oil filter.....................................................................................................................................  201

Hydraulic pump .......................................................................................................................  202

Hydraulic oil tank .....................................................................................................................  203

Maintenance - Gearbox .........................................................................................................  205

Main gearbox ...........................................................................................................................  205

Top part of mower gearbox......................................................................................................  206

Bottom part of mower gearbox ................................................................................................  207

Gearbox for upper roller drive ..................................................................................................  208

Oil change and oil level check on the cutterbar .......................................................................  208

Maintenance - Cutterbar........................................................................................................  210

Rotary hub ...............................................................................................................................  210

Replacing shear protection on rotary hub ................................................................................  211

Checking/changing blades.......................................................................................................  212

Checking blades for wear ........................................................................................................  212

Changing blades for the “blade screw connection” version .....................................................  213

Changing blades for the “blade quick fastener” version ..........................................................  214

Checking/replacing retaining bolts ...........................................................................................  215

Checking/replacing blade carrier .............................................................................................  216

Checking/replacing cutting discs/mower drums.......................................................................  218

Checking the wear limit on cutting discs/mower drums ...........................................................  219

Checking/replacing linings on cutterbar ...................................................................................  219

Maintenance - Lubrication ....................................................................................................  222

Lubricating universal shaft .......................................................................................................  222

Lubrication chart - Machine .....................................................................................................  223

Maintenance – Electrics ........................................................................................................  227

Position of sensors ..................................................................................................................  228

Setting the sensors ..................................................................................................................  231

Storage....................................................................................................................................  232

Waste disposal.......................................................................................................................  234

Appendix ................................................................................................................................  235

Hydraulic diagram (for the version with “terminal”) ..................................................................  235

Hydraulic diagram (for the “standard” version) ........................................................................  238

Circuit diagram.........................................................................................................................  241

Index........................................................................................................................................  265

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 7

1

1.1

1

Information on This Document

Validity

Information on This Document

1.1

1.2

1.3

1.4

1.5

1.5.1

Validity

This document is valid for machines of type:

EasyCut B 1000 CR Collect

This document only describes the rear combination. If the combination is used with front mounted mower, the operating instructions of the front mounted mower must also be considered.

All information, illustrations and technical data in this document correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Re-ordering

If this document has become unusable in whole or in part, you can order a replacement, quoting the document number on the cover sheet. The document can additionally be downloaded via the KRONE Media Center http://www.mediathek.krone.de// .

Applicable documents

To ensure that the machine is used safely and as intended, observe the following further applicable documents.

• Operating instructions universal shaft

• Operating instructions terminal

• With front mounted mower: Operating instructions front mounted mower

• Assembly instructions, KRONE

Target group of this document

This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification,

refer to page 15

.

How to use this document

Directories and references

Contents/headers

The contents and headers in this document ensure quick orientation in the chapters.

Index

The index contains catchwords in alphabetical order which enable to find information on a desired topic easily. The index can be found on the last pages of this document.

Cross references

Cross references to another place in the document or to another document are in the text with page number.

8

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

Information on This Document

How to use this document

Examples:

• Check all screws on the machine for firm attachment,

refer to page 9

. ( INFORMATION : If you use this document in electronic form, you get to the link to the stated page by clicking with the mouse.)

• For further information, refer to the operating instructions of the universal shaft manufacturer.

1

1.5

Information on direction

Directional information in this document, such as front, rear, right and left, applies in the direction of travel of the machine.

Term “machine”

Throughout the rest of the document, the “mower combination” will also be referred to as the

“machine”.

Figures

The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document.

Means of representation

Icons in the text

The following means of representation (icons) are used to present the text more clearly:

This arrow characterizes an action step . Several arrows in a row identify a sequence of actions to be performed step by step.

This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions.

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

This bullet point identifies an enumeration . If the bullet point is intended, it identifies the second level of the enumeration.

Icons in figures

The following icons can be used in the figures:

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 9

1

1.5

Information on This Document

How to use this document

Icon Explanation

Reference sign for part

Dimensions (e.g. B = width, H = height, L = length)

Left-hand side of the machine

Icon

Direction of travel

Reference line for visible material

Centre line

Tighten screws according to tightening torques table open

Explanation

Position of a part (e.g. move from position I to position II)

Zoomed image

Right-hand side of the machine side

Moving direction

Reference line for covered material

Laying routes

Tighten screws with specified tightening torque closed

Warning signs

Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words.

The warning signs must be read and the measures must be observed in order to prevent personal injury.

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

Please observe all notes marked with the danger sign in order to avoid injuries or death.

Explanation of signal words

DANGER

The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

WARNING

The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

CAUTION

The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored.

Example of a warning sign:

10

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

1.5.7

Information on This Document

How to use this document

1

1.5

WARNING

Eye damage caused by flying dirt particles

When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt.

„ Keep people away from the working area.

„ Wear personal protective equipment when performing cleaning work with compressed air

(e.g. eye protection).

Warnings of property damage/environmental damage

Warnings of property damage/environmental damage are separated from the remaining text and marked with “Note”.

Example:

NOTICE

Gearbox damage due to low oil level

The gearboxes could be damaged when the oil level is too low.

„ Check gearbox oil level at regular intervals and top up oil, if necessary.

„ Check gearbox oil level approx. 3 to 4 hours after the machine has been switched off.

Check oil level only when machine is in horizontal position.

Notes with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the machine are separated from the remaining text and marked with “Information”.

Example:

INFORMATION

Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer.

Conversion table

The following table can be used to convert metric units into US units.

Size

Area

Force

Length

Power

SI units (metric)

Unit name Abbreviatio n

Factor

Hectare ha 2.47105

Volume flow Litres per minute L/min

Cubic metres per hour m³/h

Newton

Millimetre

Metre

Kilowatt

N mm m kW

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

Inch-pound units

Unit name Abbreviatio n

Acre acres

US gallons per minute gpm

Pound force

Inch

Foot

Horsepower lbf in.

ft.

hp

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1.5

Information on This Document

How to use this document

Size

Pressure

Torque

SI units (metric)

Unit name Abbreviatio n

Factor

Kilopascal kPa 0.1450

Megapascal bar (non-SI)

Newtonmeter

MPa bar

Nm

145.0377

14.5038

0.7376

Temperature Degrees Celsius °C

Velocity

Volumes

Weight

Metres per minute

Metres per second

Kilometres per hour

Litres

Millilitre

Cubic centimetre

Kilogram m/min m/s km/h

L ml cm³ kg

8.8507

°Cx1.8+32

3.2808

3.2808

0.6215

0.2642

0.0338

0.0610

2.2046

Inch-pound units

Unit name Abbreviatio n

Pounds per square inch psi pound-foot or foot-pound ft∙lbf pound-inch or inch-pound

Degrees

Fahrenheit in∙lbf

°F

Feet per minute ft/min

Feet per second ft/s

Miles per hour mph

US gallon

US ounce

Cubic inch

US gal.

US oz.

in³

Pound lbs

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This page has been left blank deliberately.

Information on This Document

How to use this document

1

1.5

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2.1

2

Safety

Intended use

Safety

2.1

2.2

Intended use

This machine is a mower and is used to mow crops.

The crops designated for the intended use of this machine are stalk and leaf crops growing on the ground.

The machine is designed exclusively for use in agriculture and may only be used when

• all safety devices are available according to the operating instructions and are located in the protective position.

• all the safety instructions of the operating instructions must be observed and complied with,

both in chapter “Basic safety instructions”, refer to page 15

and directly in the chapters of the operating instructions.

The machine may be used only by people who satisfy the personnel qualification requirements

designated by the machine manufacturer, refer to page 15

.

These operating instructions are part of the machine and must therefore be carried along while the machine is used. The machine may be operated only when the operator has received training and in compliance with these operating instructions.

If the machine is used for applications which are not described in these operating instructions, this may result in serious injuries or death and damage to the machine and other property.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

The intended use shall also include the adherence to the operating, maintenance and repair conditions set by the manufacturer.

Reasonably foreseeable misuse

Any use beyond the intended use

refer to page 14 is regarded as improper use and is therefore

misuse according to the Machinery Directive. The manufacturer is not liable for damage resulting from this, the user alone bears the risk.

Such misuse is for example:

Processing of crops which are outside the intended use of the machine, refer to page 14

• Transport of people

• Transport of goods

• Exceeding the permitted technical gross weight

• Non-compliance with the safety labels on the machine and safety notes in the operating instructions

• Performing troubleshooting, setting, cleaning, repair and maintenance work contrary to the information in the operating instructions

• Unauthorised modifications to the machine

• Attachment of unauthorised or unapproved additional equipment

• Use of spare parts which are not KRONE original spare parts

• Stationary operation of the machine

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications will exclude any liability of the manufacturer for consequential damage.

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2.3

2.4

2.4.1

2.4.2

Safety

Service life of the machine

Service life of the machine

• The service life of this machine depends on its proper operation and maintenance as well as the operating and harvesting conditions.

• By heeding the instructions and information in these operating instructions, permanent operational readiness and a long service life of the machine can be achieved.

• After each operating season, inspect the entire machine for wear and other damage.

• Replace damaged and worn components before recommissioning the machine.

• Carry out a full technical inspection of the machine after five years of machine operation and make a decision on further machine usage taking the results of this inspection into account.

• Theoretically, the service life of this machine is unlimited as all worn or damaged components can be replaced.

2

2.3

Basic safety instructions

Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to the environment and property.

Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety.

Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not followed, people may be seriously injured or killed.

„ Before using the machine for the first time, read and follow all the "Basic safety instructions".

„ Before working, also read and observe the respective sections in the operating instructions.

„ Keep the operating instructions easily accessible for the machine user at all times.

„ Keep the operating instructions ready to hand for the user of the machine in the document storage tube,

refer to page 36 .

„ Hand over the operating instructions to subsequent users.

Personnel qualification of the operating personnel

If the machine is not used properly, people may be seriously injured or killed. To avoid accidents, each person who works with the machine must satisfy the following minimum requirements:

• He is physically capable of controlling the machine.

• He can work safely with the machine in accordance with these operating instructions.

• He understands the method of operation of the machine within the scope of his work and can identify and avoid the dangers associated with the work.

• He has read the operating instructions and can implement the information in the operating instructions accordingly.

• He is familiar with driving vehicles safely.

• For road travel he has adequate knowledge of the highway code and has the stipulated driving licence.

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2.4

2.4.3

Safety

Basic safety instructions

Personnel qualification of the technicians

If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed improperly on the machine, people may be seriously or fatally injured. To avoid accidents, everyone who performs work according to these instructions must meet the following minimum requirements:

• Qualified professional, with relevant training.

• Capable of assembling the (partially) disassembled machine according to the assembly instructions provided by the manufacturer.

• Capable of extending, modifying or repairing the function of the machine according to the relevant instructions provided by the manufacturer.

• Ability to perform the work safely according to these instructions.

• Understands the mode of operation of the work to be performed and the machine and is able to identify and avoid risk in carrying out the necessary work.

• Has read these instructions and is able to implement the information explained in these instructions accordingly.

2.4.4

Children in danger

Children are not in a position to assess dangers and behave unpredictably.

Thus children are particularly at risk.

„ Keep children away from the machine.

„ Keep children away from consumables.

„ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements.

2.4.5

2.4.6

2.4.7

Connecting the machine

When tractor and machine are not correctly connected, there is a risk of causing serious accidents.

„ When connecting, observe all the operating instructions:

• The operating instructions of the tractor

The operating instructions of the machine, refer to page 54

• The operating instructions of universal shaft

„ Observe the changed driving behaviour of the combination.

Structural modifications on the machine

Structural changes and enhancements may impair the functionality and operational safety of the machine. People may be seriously injured or killed as a result.

Structural changes and enhancements are not permitted.

Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents.

„ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

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2.4.8

2.4.9

Safety

Basic safety instructions

2

2.4

Jobs on the machine

Passengers

Passengers can be seriously injured by the machine or fall from the machine and be overrun.

Ejected objects may strike and injure passengers.

„ As a result, make sure that no one except the operator is on the machine.

Operational safety: Technically sound condition

Operation is only allowed after proper start-up

The operational safety of the machine is not ensured when it is not started up properly according to these operating instructions. Thus accidents may be caused and persons may be seriously injured and killed.

„

Only use the machine after proper start-up, refer to page 54 .

Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and cause accidents. Thus there is a risk of serious injuries or death.

„ All maintenance and setting work must be performed according to the chapters

“Maintenance and Setting”.

„ Before performing any maintenance and setting work, shut down and safeguard the machine,

refer to page 26 .

Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.

As a result, people may be seriously injured or killed. The following parts of the machine are particularly important for safety:

• Brakes

• Steering

• Safety Devices

• Connecting devices

• Lighting equipment

• Hydraulics

• Tyres

• Universal shaft

If there are doubts about the operational safety of the machine, for example due to an unexpected change to the operational behaviour, visible damage or leaking consumables:

„

Shut down and secure the machine, refer to page 26

.

„ Immediately eliminate potential causes of damage, for example heavy soiling, or tighten slack screws.

„ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre.

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2.4

Safety

Basic safety instructions

Technical limit values

If the technical limit values of the machine are not observed, the machine may be damaged. As a result, accidents may occur and people may be seriously injured or killed. Observance of the following technical limit values is particularly important for safety:

• Maximum permissible operating pressure of hydraulics

• Maximum permissible drive speed

• Maximum permissible axle loads of tractor

„

Observe the limits, refer to page 42

.

2.4.10

Danger zones

If the machine is switched on, its surrounding can present a danger zone.

Avoid entering the danger zone of the machine by observing the minimum safety distance.

If the safety distance is not observed, people may be seriously injured or killed.

„ Do not switch on the drives and engine if the minimum safety distance has not been observed.

„ If people fail to observe the minimum safety distance, switch off the drives.

„ Switch the machine off in shunting and field mode.

The safety distance is:

For machine in shunting operation and field mode

In front of the machine 30 m

Behind the machine

Laterally to the machine

5 m

3 m

For machine switched on without driving motion

In front of the machine 3 m

Behind the machine 5 m

Laterally to the machine 3 m

The safety distances specified here are minimum distances in terms of intended use. If necessary, these safety distances must be increased according to the operating and ambient conditions.

„ Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and secure the machine, refer to page 26

. This also applies to brief inspection work.

„ Consider the information in all relevant operating instructions:

• The operating instructions of the tractor

• The operating instructions of the machine

• The operating instructions of the universal shaft

Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

„ Observe operating instructions of universal shaft.

„ Ensure sufficient overlap of section tube and universal shaft guards.

„ Make sure that the universal shaft guards are mounted and that they are fully functional.

„ Allow the universal shaft locks to engage.

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Safety

Basic safety instructions

„ Attach chains to prevent the universal shaft guards from rotating with the shaft.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Ensure that the selected speed and direction of rotation of the PTO shaft of the tractor match the permitted speed and direction of rotation of the machine.

„ Switch off the PTO shaft when the angles between the universal shaft and the PTO shaft are too large. The machine may be damaged. Parts may be hurled up and cause injury to people.

2

2.4

Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.

Before switching on the PTO shaft:

„ Ensure that all protective devices are mounted and brought into protective position.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Switch off drives in case they are not needed.

Danger zone between tractor and machine

Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move:

„

Before working between tractor and machine: Shut down and safeguard the machine, refer to page 26 . This also applies to short-term control work.

„ If the lifting device must be actuated, instruct all persons to keep away from the range of movement of the lifting device.

Danger zone because objects may shoot out

Crops and foreign bodies may shoot out and injure or kill people.

„ Before starting the machine, instruct all people to leave the danger zone of the machine.

„ If people are in the danger zone of the machine, switch off drives and diesel engine immediately.

Danger zone when drive is switched on

When drive is switched on, there is danger to life caused by moving machine parts. People must not stay in the danger zone of the machine.

„ Before starting the machine, instruct all persons to leave the danger zone of the machine.

„ In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone.

Danger zone due to coasting machine parts

If machine parts coast, people could be seriously injured or killed.

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2.4

Safety

Basic safety instructions

After the drives have been switched off, the following machine parts will continue to run:

• Universal shafts

• Cutting discs

• Conditioner

• Conveying devices

„

Shut down and safeguard the machine, refer to page 26

.

„ Do not approach the machine until all machines parts have come to a complete stop.

2.4.11

Ensuring functionality of safety devices

If safety devices are missing or damaged, moving machine parts could seriously hurt or kill persons.

„ Replace damaged safety devices.

„ Mount dismounted safety devices and machine parts again before start-up and move them to protective position.

„ When there are doubts whether all safety devices are functional and have been correctly installed, instruct a specialist workshop to check this.

2.4.12

Personal protective equipment

The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

• Suitable protective gloves

• Safety boots

• Close fitting protective clothing

• Hearing protection

• Safety glasses

„ Specify and provide personal protective equipment for the particular job.

„ Use only personal protective equipment which is in proper condition and offers effective protection.

„ Adjust personal protective equipment to the person, for example the size.

„ Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet.

2.4.13

Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing safety labels increase the risk of serious and fatal injuries.

„ Clean dirty safety labels.

„ Make sure every time after cleaning the safety labels that they are complete and legible.

„ Immediately replace missing, damaged and unrecognizable safety labels.

„ Provide spare parts with intended safety labels.

Descriptions, explanations and order numbers of safety labels, refer to page 28

.

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2.4.14

Safety

Basic safety instructions

2

2.4

Road safety

Dangers for road travel

If the machine exceeds the maximum dimensions and weights specified by national law and is not correctly lit when travelling on public roads, other road users may be endangered.

„ Before driving on roads, ensure that the maximum permitted dimensions, weights and axle, drawbar and trailer loads are not exceeded which apply to driving on public roads according to national law.

„ Before driving on roads, switch on the lighting and ensure that it functions properly.

„ Before driving on roads, close all shut-off valves for the hydraulic supply to the machine between tractor and machine.

„ Before driving on roads, move the tractor control units into the neutral position and lock.

Danger when driving on road and field

Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

„ Observe measures for driving on road and field,

refer to page 83 .

Danger due to machine which is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur on the roads.

„ Before driving on roads, prepare the machine for road travel,

refer to page 84 .

Danger when cornering with mounted machine

When cornering, the tractor with mounted machine has a larger swivelling range. This may result in accidents.

„ Consider the larger swivel range.

„ Consider people, oncoming traffic and obstacles when turning.

Danger of tipping over on slopes

The machine may tip over when driving on slopes. Thus there is a risk of accidents, serious injuries or death. The risk of tipping over depends on many factors.

„ Observe measures for driving,

refer to page 83 .

2.4.15

Parking the machine safely

An improperly parked machine may move uncontrollably or tip over. People may be injured or killed.

„ Park the machine on a horizontal and level ground capable of bearing the load.

„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

„ Note section “Parking the Machine” in chapter Driving and Transport,

refer to page 84 .

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2

2.4

Safety

Basic safety instructions

Unattended parking

Adults and especially children are at risk from an inadequately secured and unattended parked machine.

„ Before parking it: Shut down and safeguard the machine,

refer to page 26 .

2.4.16

Consumables

Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

„ Use only consumables which comply with the requirements of the manufacturer.

For requirements on consumables, refer to page 43 .

Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

„ Do not release consumables into the environment.

„ Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of according to the official regulations.

2.4.17

Dangers arising from environment

Danger of fire

Flammable materials may accumulate in the machine due to operation or animals, for example rodents or nesting birds.

In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them.

„ Check and clean the machine every day before using it for the first time.

„ Check and clean the machine regularly during the working day.

Life-threatening electric shock from overhead lines

When folding the mowers in and out, the machine may reach the height of overhead lines. This may cause voltage to flash over to the machine and cause a fatal electric shock or fire.

„ Keep a sufficient distance from electrical overhead lines when folding the mowers in and out.

„ Never fold the mowers in or out near pylons and overhead lines.

„ With mowers folded in, keep a sufficient distance from electrical overhead lines.

„ To avoid a potential electric shock caused by a voltage flashover, never leave or climb into the tractor under overhead lines.

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Safety

Basic safety instructions

2

2.4

Behaviour in case of voltage flashover of overhead lines

Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover. A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover. Due to major voltage differences in the ground, you could be killed by electric shocks when you make big steps, lay on the ground or support yourself with your hands.

„ Do not leave the cabin.

„ Do not touch any metal parts.

„ Do not establish any conductive connection to the ground.

„ Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to severe electric shocks.

„ Wait for help from professional rescue teams. The overhead line must be switched off.

If people have to leave the cabin despite the voltage flashover, for example because there is an imminent threat to life due to fire:

„ Avoid simultaneous contact with machine and ground.

„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside.

„ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another.

2.4.18

Sources of danger on the machine

Noise may damage your health

The noise development of the machine during operation may cause health damage such as hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the noise level also increases.

„ Before the machine is started up for the first time, assess the danger by noise. Depending on the ambient conditions, working hours and the working and operating conditions of the machine, specify and use suitable hearing protection.

„ Specify rules for the use of hearing protection and for the working time.

„ During operation keep windows and doors of cabin closed.

„ Remove hearing protection for road travel.

Liquids under high pressure

The following liquids are under high pressure:

• Hydraulic oil

Liquids escaping under high pressure may penetrate through the skin and cause severe injuries.

„ Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system.

„ Never detect leaks with bare hands. Even a very pin-sized hole may lead to serious injuries.

„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.

„ Keep body and face away from leaks.

„ Consult a doctor immediately if liquid has penetrated in the body. The liquid must be removed from the body as quickly as possible.

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2.4

Safety

Basic safety instructions

Hot liquids

If hot liquids are drained, people may burn and/or scald themselves.

„ When draining hot consumables, wear personal protective equipment.

„ Before performing any repair, maintenance or cleaning work, allow liquids and machine parts to cool off, if necessary.

Damaged compressor unit

Damaged compressed air hoses of compressor unit may tear off. Hoses that move uncontrollably may hurt people seriously.

„ If it is suspected that the compressor unit is damaged, immediately contact a specialist workshop.

„

Shut down and safeguard the machine, refer to page 26

.

Hot surfaces

The following components may become hot during operation:

• Transfer gearbox

• Mower gearbox

• Belt gearbox

• Hydraulic system

• Cutter bar

„ Maintain a sufficient distance from hot surfaces.

„ Allow machine parts to cool down and wear protective gloves.

2.4.19

Dangers in connection with certain activities: Working on the machine

Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may start moving. Thus there is a risk of serious injuries or death.

„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it,

refer to page 26 .

Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of accidents, serious injuries or death.

„ Only perform work which is described in this operating instructions. Prior to any work, stop

and safeguard the machine, refer to page 26 .

„ All other maintenance and repair work must only be performed by qualified specialist workshop.

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Safety

Basic safety instructions

2

2.4

Raised machine and machine parts

The raised machine and machine parts may fall or tilt unintentionally. People may be seriously injured or killed, as a result.

„

Do not stay under the raised machine or machine parts which are not safely supported, refer to page 26 .

„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.

„ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering.

Danger associated with welding work

Improper welding work endangers the operational safety of the machine. Thus there is a risk of accidents, serious injuries or death.

„ Never perform welding work on the following parts:

• Gearboxes

• Parts of hydraulics

• Parts of electronics

• Frame or supporting components

„ Before carrying out welding work on the machine, obtain approval by KRONE customer service and let you show alternatives, if necessary.

„ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.

„ Welding work must only be performed by experienced qualified personnel.

„ Attach the earthing of the welding device near the welding points.

„ Caution when performing welding work near electric and hydraulic parts, plastic parts and pressure accumulators. The parts may be damaged, endanger people or cause accidents.

2.4.20

Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.

„ As a matter of principle: Park the machine.

„ Get an overview of the existing danger and identify the reason.

„ Secure the accident site.

„ Save persons from the danger zone.

„ Leave danger zone and do not enter it again.

„ Alarm rescue workers and seek help, if possible.

„ Carry out immediate lifesaving actions.

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2

2.5

2.5

Safety

Safety routines

Safety routines

2.5.1

2.5.2

Shutting down and safeguarding the machine

WARNING

Risk of injury due to movement of the machine or machine parts

If the machine has not been shut down, machine or machine parts may move unintentionally.

As a result, people may be seriously injured or killed.

„ Before leaving the operating position: Shut down and safeguard the machine.

To shut down and safeguard the machine:

„ Park the machine on a stable, horizontal and level ground.

„ Switch off the drives and wait until coasting parts have come to a complete stop.

„ Lower machine completely to the ground.

„ Switch off tractor engine, remove the ignition key and carry it with you.

„ Secure the tractor against rolling away.

Securing raised machine and machine parts against lowering

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine or machine parts are not secured against lowering, the machine or machine parts may roll, fall or sag. Thus people could be squeezed or killed.

„ Lower the raised machine parts.

„ Shut down and safeguard the machine,

refer to page 26 .

„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.

„ Before working on or under raised machine parts: Safely support machine or machine parts.

In order to safely support the machine or machine parts:

„ To support, only use suitable and sufficiently dimensioned materials that do not break or yield.

„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used.

„ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well.

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2.5.3

2.5.4

Safety

Safety routines

Safely performing oil level check, oil change and filter element change

2

2.5

WARNING

Safely performing oil level check, oil change and filter element change

If oil level check, oil change and filter element change are not performed safely, the operational safety of the machine may be affected. This can lead to accidents.

Safely perform oil level check, oil change and filter element change.

In order to perform oil level check, oil change and filter element change safely:

„

Lower raised machine parts or secure them against falling, refer to page 26

.

„

Shut down and safeguard the machine, refer to page 26 .

„ Observe the intervals to check the oil, change it and to change the filter element,

refer to page 192

.

„ Only use oil qualities/oil quantities mentioned in the consumables table,

refer to page 43 .

„ Clean the area around the parts (for example gearbox, high-pressure filter) and make sure that foreign bodies do not get into the parts or the hydraulic system.

„ Check existing seal rings for damage and replace them, if necessary.

„ Collect leaking oil or waste oil in a special container and dispose of it properly,

refer to page 22

.

Running actuator test

WARNING

Run actuator test safely

When actuators are energised, functions are carried out directly and without a safety prompt.

This may cause the unintentional movement of machine parts, trapping and seriously or fatally injuring persons.

ü Only persons familiar with the machine are permitted to perform the actuator test.

ü The person performing the test must know which machine parts are activated by controlling the actuators.

„ Run the actuator test safely.

To run the actuator test safely:

„ Lower raised machine parts or secure them against falling,

refer to page 26 .

„

Shut down and secure the machine, refer to page 26

.

„ Cordon off the danger zone of the actuated moving machine parts in a clearly visible manner.

„ Ensure that there is nobody in the danger zone of the actuated moving machine parts.

„ Switch on the ignition.

„ The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators.

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Original Operating Instructions 150000704_04_en 27

2

2.6

2.6

Safety

Safety labels on the machine

Safety labels on the machine

Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels.

When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.

28

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Original Operating Instructions 150000704_04_en

Safety

Safety labels on the machine

2

2.6

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Original Operating Instructions 150000704_04_en 29

2

2.6

Safety

Safety labels on the machine

Position and meaning of safety labels

30

KM000-088

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

1.

Order No. 27 004 599 0 (1x)

2.

Order No. 27 004 598 1 (1x)

3.

Order No. 27 002 054 0 (1x)

4.

Order No. 27 004 017 0 (2x)

Safety

Safety labels on the machine

2

2.6

CAUTION!

Max. PTO speed 1000 RPM

CAUTION!

The operating pressure of the hydraulic system must not exceed 200 bar.

CAUTION

To avoid serious injury or death.

• Read and understand operator´s manual before operating equipment.

• Lower implement, stop tractor engine and remove key before leaving operator´s platform.

• Keep all shields and guards in place.

• Keep hands, feet and clothing away from moving parts.

• Keep riders off the machine.

• Make certain everyone is clear of the machine before starting tractor engine and starting.

• Do not allow unqualified operator to run equipment.

• Do not operate equipment in transport position.

• Never lubricate, adjust, unclog or service the equipment with tractor engine is running.

• Wait for all movement to stop before opening shield or servicing machine.

• Never work underneath equipment without securely supporting.

WARNING!

Hydraulic accumulators store energy.

To AVOID explosion, depressurize the system on the fluid side before repairing.

Failure to comply could result in death or serious injury.

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Original Operating Instructions 150000704_04_en 31

2

2.6

Safety

Safety labels on the machine

5.

Order No. 27 002 055 0 (8x)

32

6.

7.

8.

Ord. no. 27 002 056 0 (8x)

Ord. no. 27 002 059 0 (2x)

Ord. no. 27 002 060 0 (2x)

9.

Order No. 27 002 057 0 (4x)

10. Ord. no. 27 002 058 0 (6x)

DANGER

Thrown objects can cause serious injury or death.

• Stay clear of machine while in operation.

• Keep discharge chute and shields in place.

• Replace worn or damaged protective skirting.

DANGER

Blade can cause serious injury or death.

• Stay clear of machine while in operation.

• Keep discharge chute and shields in place.

CAUTION

• High pressure oil leaks can penetrate skin causing serious injury and gangrene. (See operators manual & consult a physican immediately.)

• Do not use finger or skin to check leaks.

• Lower load, release pressure an be sure oil cool before loosening fitting.

WARNING

To avoid Possible injury.

Do not stand between tractor and machine or near machine while changing from transport position or to transport position.To avoid Possible injury.

WARNING

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

WARNING

Cutting blade continue to rotate after PTO has been disengaged.

To avoid personal injury.

Look & listen for rotation to stop. Do not open cover until all components have stopped.

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Original Operating Instructions 150000704_04_en

11. Order No. 949 228 0 (3x)

12. Order No. 942 229 0 (3x)

Safety

Safety labels on the machine

2

2.6

DANGER

ROTATING DRIVELINE – CONTACT CAN

CAUSE DEATH KEEP AWAY!

DO NOT OPERATE WITHOUT-

• All driveline guards, tractor and equipment shields in place.

• Driveline securely attached at both ends.

• -Driveline guards that turn freely on driveline.

DANGER

ROTATING DRIVELINE – CONTACT CAN

CAUSE DEATH KEEP AWAY!

• Shield missing, do not operate

13. Ord. no. 27 009 069 0 (1x)

DANGER

To avoid injury or death, do not contact electric lines.

14. Ord. no. 27 002 205 0 (4x)

15. Ord. no. 27 010 160 0 (2x)

WARNING

Moving belt can cut and crush. Keep hands clear. Shut off the engine before servicing.

WARNING

To Avoid serious injury or death

Place safety-

Place the shut-off valve in locked position before walking under the cross conveyor when it is opened.

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2

2.7

Safety

Safety equipment

16. Order No. 27 021 593 0 (1x)

WARNING

Keep tractor hydraulic controls locked during road transport to prevent implement movement and possible personal injury.

2.7

2.7.1

Safety equipment

Stop cocks

2.7.2

KMG000-088

Always lock the stop cocks (1) when transporting the machine and when working under the machine,

refer to page 69 .

SMV emblem

For the version with “SMV emblem”

34

KM000-567

The SMV emblem (Slow-Moving Vehicle) (1) is attached to slow-moving machines or vehicles travelling on public highways at a speed of less than 40 km/h (25 mph).

The SMV emblem (1) is at the rear in the centre or at the rear on left.

When driving the machine on public highways, the SMV emblem must be mounted.

If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Safety

Safety equipment

2

2.7

2.7.3

Support jack

KMG000-087

The support jacks (1) are designed for the stability of the machine when it is not connected to the tractor,

refer to page 69 .

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3

3.1

3

Machine description

Machine overview

Machine description

3.1

Machine overview

For "Comfort Electronics" version

36

KM000-034

1

2

3

Lever to adjust the conditioning sheet 12 Cross conveyor belt

Outrigger

Lateral suspension arms

13 Conditioner roller

Three-point hitch

Tine rotor

14 Spare blade drawer 4

5

6

7

8

Regulating valve block

Main gearbox

Front support jack

Impact damage protection system

9 Universally-jointed drive shaft

10 Job computer

11 Cross conveyor

15

16

17

18

19

20

21

Broad distribution sheet

Cross conveyor belt drive

Cutterbar

Mower gearbox

Intermediate universal shaft

Friction clutch

Document storage tube

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

For the “operation panel” version

Machine description

Machine overview

3

3.1

KM000-093

6

7

4

5

1

2

3

8

9

Impact damage protection system

Universally-jointed drive shaft

10 Display for transport position

11

Lever to adjust the conditioning sheet

Outrigger

Lateral suspension arms

Three-point hitch

Regulating valve block

Main gearbox

Front support jack

Cross conveyor

12 Cross conveyor belt

13 Conditioner roller

14

15

16

17

18

19

20

21

22

Spare blade drawer

Broad distribution sheet

Cross conveyor belt drive

Cutterbar

Mower gearbox

Intermediate universal shaft

Friction clutch

Support jack rear

Adjusting rod (width shift)

23 Pressure gauge, for version with “hydraulic spring relief”

24 Throttle (cross conveyor belt speed)

25 Document storage tube

Tine rotor

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3

3.2

3.2

Machine description

Labelling

Labelling

INFORMATION

The entire identification plate represents a legal document and should not be altered or rendered illegible!

3.3

KMG000-021

The machine data are specified on the type plate (1). The type plate is mounted on right on the front of the three-point hitch.

Information for enquiries and orders

When enquiring about the machine and ordering spare parts, state the year of manufacture, the machine number as well as the type designation of the corresponding machine. To ensure that these data is always available, we recommend to enter them in the fields on the front cover page of these operating instructions.

Description of hydraulic system functions

For the “comfort electronics” version

38

BPG000-018

The hydraulic system of the machine is designed for tractors with a constant flow system and for tractors with a Load Sensing system .

The hydraulic system of the machine has been set at the factory for tractors with the constant flow system . In doing so, the system screw (1) has been completely unscrewed from the control block.

The hydraulic system is adjusted to the hydraulic system of the tractor  (constant flow system or Load Sensing system)

via the system screw (1) on the control block of the machine, refer to page 52

.

The control block is at front, in the centre under the three-point hitch.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Machine description

Lighting

3

3.4

3.4

Lighting

3.5

KMG000-031

To comply with the national traffic regulations, the machine is equipped as follows by default:

• with three-chamber lights (1) (flashing light, rear light and brake light);

• with white reflectors (2);

• with yellow reflectors (3).

Intermediate universal shaft

INFORMATION

Friction clutch

„ To ensure functionality and to increase the lifetime, vent the friction clutch once a year before the harvest period.

refer to page 199 .

KMG000-014

The intermediate universal shafts (1) for the mower drives are connected with friction clutches

(2) facing the main gearbox. The supporting chains (3) are fastened on the three-point hitch (4) of the machine. The friction clutch protects tractor and machine from damage.

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Original Operating Instructions 150000704_04_en 39

3

3.6

3.6

Machine description

Pole protection mechanism

Pole protection mechanism

WARNING

Risk of accident due to changed driving behaviour

If the value for the spring on the impact damage protection system is changed, the trigger moment of the impact damage protection system also changes. As a result, the impact damage protection system may trigger in the transport position in case of abrupt loads and the driving behaviour may change. This can lead to accidents.

„ Never change the value for the spring on the impact damage protection system.

KMG000-032

The disc mower is equipped with a so-called impact damage protection system in order to protect it from damage when driving onto obstacles. After the impact damage protection system is triggered, the mower swivels back. The impact damage protection system engages again as soon as the mower is moved back.

The trigger moment is factory preset.

Dimension X =85 mm

40

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4

Data memory 4

Data memory

A variety of electronic components of the machine contains data memories which save temporarily and permanently technical information on machine condition, events and errors.

This technical information generally documents the condition of a part, module, system or of the environment:

• Operating states of system components (e.g. filling levels)

• Status messages of the machine and its single components (e.g. number of revolutions of wheel, wheel speed, motion delay, lateral acceleration)

• Malfunctions and defects in important system components (e.g. light and brakes)

• Reactions of machine in special driving situations (e.g. actuation of airbag, installing stability control systems)

• Ambient conditions (e.g. temperature)

These data are exclusively of a technical nature. They are used to detect and remedy errors as well as to optimize machine functions. There is no possibility to create motion profiles on driven routes from these data.

If services are used (e.g. repair services, service processes, warranty cases, quality assurance), this technical information can be read out by employees of service network (including manufacturer) from the event and error data memories by means of special diagnostic units.

There you receive further information, if necessary. After the error has been remedied, the information in the error storage is either deleted or continuously overwritten.

When using the machine, situations are possible in which these technical data in connection with other information (accident protocol, damage to the machine, testimonies etc.) could become transferable to people - if applicable in consultation with an expert.

Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine.

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5 Technical data

5 Technical data

Dimensions

Working width

Transport width

Width conditioning system

Parking height

Transport height

Acreage output

Dead weight

9,450 mm

3,000 mm

3,000 mm

4,000 mm

4,000 mm

8-14 ha/h

2,988 kg

Cutting height

Series version

High-cut skid version

Combi skid version

Setting range approx. 1-7 cm approx. 6-12 cm approx. 4-10 cm

Minimum tractor requirements

Power requirement 130 kW (180 HP)

PTO speed 1,000 min ⁻ ¹

Max. operating pressure of hydraulic system 200 bar

Voltage lighting 12 V, 7-pin

Electrical connections

Lighting

Power supply of the machine

ISOBUS compatible

12 V, 7-pin

12 V, 3-pin socket

Hydraulic connections for “standard electronics” version

Required hydraulic connections

Double-acting hydraulic connection

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

2x

1x

1x

1x

Hydraulic connection for “ISOBUS electronics” version

Required hydraulic connections

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

1x

1x

1x

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5.1

Technical data

Consumables

Machine equipment (series)

Lower link hitch

SafeCut

Blade quick fastener or blade screw connection

Number of cutting discs

Number of mower drums

Conditioning system

Number of cross conveyor belts

Deflector sheets for wide spreading

Ambient temperature

Temperature range for machine operation

Cat. III and cat. IV

12 units

4 units

Roller conditioner

2 units

-5 to +45°C

5

5.1

Consumables

NOTICE

Complying with change intervals for biooils

To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils.

NOTICE

Mixing types of oil

If types of oil are mixed, the machine could be damaged.

„ Never mix different types of oil.

„ Before changing the type of oil, consult customer service. Never use engine oil.

Designation

Main gearbox

Top part of mower gearbox

Filling quantity

2.0 l

0.45 L each

Bottom part of mower gearbox

0.45 L each

Upper roller gearbox 0.3 l each

Cutterbar 8.0 l each

Designation

Hydraulic oil tank

Filling quantity

15.0 l

Bio-degradable lubricants on request

Specification

SAE 90

SAE 90

SAE 90

Initial filling ex works

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

SAE 90

SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Specification Initial filling ex works

HLP 46 (ISO VG 46) SRS Wiolan HS 46

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Original Operating Instructions 150000704_04_en 43

6

6.1

6

Control and Display Elements

ISOBUS terminal

Control and Display Elements

6.1

6.2

ISOBUS terminal

For "Comfort Electronics" version

Further information

Manual mode: refer to page 111

• Automatic mode:

refer to page 122

Operation panel

For the “operation panel” version

The operation panel is used to preselect different functions of the machine. The actual functions are executed via the control units of the tractor. The following table explains the function of the individual switches.

44

KMG000-001

Designation

1 Red warning light

2 Toggle switch

Function

Is lit when the operation panel is switched on.

Middle Operation panel OFF (warning light (1) OFF)

Top Double-acting control unit (2+/2-)

(2-)

To lower both mowers from transport position to headland position.

(2+)

To lift both mowers from headland position to transport position.

3 Toggle switch

(is only active when the toggle switch (2) is pointing downwards

Bottom The lower toggle switch (3) is activated.

Left Double-acting control unit (2+/2-):

(2-)

To lower the right mower from the headland position to the working position.

(2+)

To lift the right mower from working position to headland position.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Control and Display Elements

Operation panel

6

6.2

Designation

3 Toggle switch

(is only active when the toggle switch (2) is pointing downwards

Function

Left Double-acting control unit (1+/1-):

(1-)

To lower the left mower from headland position to working position.

(1+)

To lift the left mower from working position to headland position.

Middle Double-acting control unit (1+/1-):

(1+)

To increase the working width.

(1-)

To reduce the working width.

Middle Double-acting control unit (2+/2-):

(2-)

To lower both mowers from headland position to working position.

(2+)

To lift both mowers from working position to headland position.

Right Double-acting control unit (2+/2-):

4 Rotary potentiometer

(2-)

To lower the right cross conveyor belt.

(2+)

To lift the right cross conveyor belt.

Double-acting control unit (1+/1-):

(1-)

To lower the left cross conveyor belt.

(1+)

To lift the left cross conveyor belt.

The ground pressure of the cutterbar can be adapted by means of rotary potentiometer.

clockwise = increase relief pressure/reduce ground pressure anticlockwise = reduce relief pressure/increase ground pressure

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7

7.1

7

Initial operation

Checklist for initial operation

Initial operation

WARNING

Risk of injury or damage to the machine due to faulty initial operation

If the initial operation is carried out incorrectly or incompletely, the machine may present defects. As a result, people may be injured or killed or the machine may be damaged.

„ Initial operation must only be carried out by authorised technicians.

„ Read in full and observe the “Personnel qualification of technicians”,

refer to page 16

.

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

7.1

Checklist for initial operation

ü The machine is mounted according to assembly instructions of the machine.

ü All the screws and nuts have been checked to make certain they are tight and tightened to

the specified tightening torque, refer to page 194

.

ü All sensors are checked for firm seating and are correctly set,

refer to page 231

.

ü

The sensors/limit switches are tightened with the prescribed tightening torques, refer to page 231

.

ü The calibration of the sensors in the technician level is completed,

refer to page 231

.

ü The safety devices are mounted and checked for completeness and damage.

ü The machine has been fully lubricated,

refer to page 223 .

ü

The oil level has been checked on all gearboxes, refer to page 205

.

ü The hydraulic system has been checked for leaks.

ü The tractor corresponds to the machine requirements,

refer to page 42

.

ü The axle loads, the minimum counterweight and the total weight have been checked.

ü The coupling points are adapted,

refer to page 49

.

ü The free space between tractor and machine is checked,

refer to page 50 .

ü The hydraulic system is adapted to the tractor,

refer to page 52 .

ü The universal shaft length has been checked and adjusted,

refer to page 51 .

ü

The blades have been inserted, refer to page 212

.

ü The hydraulic system has been vented.

ü The friction clutch has been vented,

refer to page 199

.

ü In transport position, the cross conveyors are checked for firm attachment,

refer to page 52

.

ü

The conveyor belts are set and the running behaviour is checked, refer to page 187 .

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7.2

Setting “Speed” sensor

For "Comfort Electronics" version

Initial operation

Setting “Speed” sensor

7

7.2

7.3

KM000-003

„ Set the speed sensors (B4, B5) to a dimension of 2 mm.

„ Manually turn the cardan shaft one revolution.

„ Observe the display while rotating.

The sensor has been correctly set when the status of the sensor changes from "Attenuated" to

"Unattenuated" and vice versa.

Further information

refer to page 162

.

Setting sensor “Cross conveyor belt”

For "Comfort Electronics" version

KM000-004

„ Set the sensors (B7, B9) to a dimension of 4 mm.

The setting of the sensor is correct when the sensor is attenuated in the working position of the cross conveyor belt.

Further information, refer to page 162

.

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7

7.4

7.4

Initial operation

Setting the limit switch “Cross conveyor bottom”

Setting the limit switch “Cross conveyor bottom”

KM000-141

The limit switch (1) must be set so that it has switched when the cross conveyor belt is in the working position.

Checking

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Turn limit switch (1) until the stop (II) is reached.

Æ When the limit switch (1) does not switch (click sound) when you continue to turn, the limit switch is correctly set.

Æ When the limit switch (1) switches (click sound) when you continue to turn, the limit switch must be set.

Setting

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen the screws (2).

„ Move the limit switch (1) in the oblong hole until it switches (click sound).

„ Tighten screws (2).

„ Check limit switch (1).

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7.5

Adapting coupling points

Initial operation

Adapting coupling points

7

7.5

KM000-005

Lower link pins

The three-point linkage is designed for category III and IV.

The machine is prepared in the factory for category III:

„ Mount a ball sleeve cat. III (1) each on the lower link pins (2).

„ Secure lower link pins by means of linch pin (4) and safety chain (5).

Conversion to category IV

„ Pull out lower link pins (2).

„ Rotate lower link pins by 180° and insert them through the ball sleeves (3) cat. IV .

„ Secure lower link pins (2) by means of linch pin (4) and safety chain (5).

The longer journal of the lower link pin (2) points outwards.

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Original Operating Instructions 150000704_04_en 49

7

7.6

Initial operation

Checking/setting the free space from tractor to machine

Top link pin

7.6

KM000-006

„ Insert the top link pin (2) into the lower hole of the three-point hitch and through the ball sleeve (1).

„ To secure the top link pin against turning, insert the anti-twist lock of the top link pin into the borehole (a).

„ Secure the top link pin with the linch pin (3).

Checking/setting the free space from tractor to machine

50

KM000-007

Checking the free space from tractor to machine

The free space between tractor and machine must be so large in every operating position

(transport position, headland position and working position) that the machine does not touch any tractor parts (wheels, mudguard).

„ Observe safety routines, Connect the machine to the tractor.

„

Connect machine to tractor, refer to page 54

.

„ Access all operating positions once carefully.

ð Everything is right when the machine does not touch the tractor.

ð Increase the free space if the machine touches the tractor in an operating position.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

7.7

Initial operation

Adapting universal shaft

Setting the free space from tractor to machine

„ Observe safety routines, Connect the machine to the tractor.

„

Disconnect machine from tractor, refer to page 84

„ Remove the bolt (3) in the rear area of the pole protection mechanism.

„ Move the pole protection mechanisms in the hole pattern and secure with bolt.

Æ Pos. I = minimum distance to tractor

Æ Pos. II = maximum distance to tractor

Set the pole protection mechanism the same on right and left.

7

7.7

Adapting universal shaft

KMG000-047

ü The machine is connected to the tractor,

refer to page 54 .

„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height.

„ Lower machine into working position.

„

Shut down and safeguard the machine, refer to page 26 .

„ Disassemble the universal shaft.

„ Install each half (1, 2) on the tractor and machine side respectively.

„ Shorten section tubes and guard tubes.

NOTICE: Material damage caused by failure to achieve profile overlap! Observe an overlap (shift length) of the profile tubes and guard tubes of at least 200 mm, refer to the operating instructions of the universal shaft manufacturer.

„ Check the overlap of profile tubes and guard tubes.

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Original Operating Instructions 150000704_04_en 51

7

7.8

7.8

Initial operation

Adapting hydraulic system

Adapting hydraulic system

For the “comfort electronics” version

7.9

BPG000-018

„ Move the control units on the tractor into float position.

„ Depressurise the hydraulic system on the tractor and the machine.

„

Shut down and safeguard the machine, refer to page 26 .

Operation of the machine on tractors with constant flow system

For tractors with open hydraulic system.

„ Unscrew the system screw (1) as far as it will go.

Operation of the machine on tractors with Load Sensing system

For tractors with closed hydraulic system. In doing so, the signal line is connected.

„ Screw in the system screw (1) as far as it will go.

Check cross conveyors for firm attachment

NOTICE

Collision of mowers when folding up

If the cross conveyors right and left are not checked for firm attachment in transport position after the machine has been assembled, a collision may occur when folding up the mowers to the transport position. Therefore the machine may be damaged.

„ Check the cross conveyors for firm attachment in the transport position.

„ If the cross conveyors can be moved manually to the transport position, vent the 4 lifting cylinders of the cross conveyor belts.

52

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Initial operation

Check cross conveyors for firm attachment

7

7.9

KM000-069

ü

The machine is connected, refer to page 54

.

„ Move the machine to the transport position.

„

Shut down and safeguard the machine, refer to page 26 .

„ The cross conveyor belts can be moved manually back and forth.

ð If the cross conveyor belts cannot be moved, everything is OK.

ð If the cross conveyor belts can be moved, the 4 lifting cylinders of the cross conveyors must be vented.

Venting lifting cylinder

ü A suitable container is available for escaping oil.

„ Move the machine to the working position.

„ Raise the cross conveyor belts completely.

„

Shut down and safeguard the machine, refer to page 26 .

„ Close the stop cock (3).

„ Screw a suitable connecting piece (1) on the Minimess connection (2).

„ Open the stop cock (3).

„ Lower the cross conveyor belt from a safe distance by short intervals until hydraulic oil escapes bubble-free.

„

Shut down and safeguard the machine, refer to page 26 .

„ Unscrew the connecting piece.

„ Repeat the process for all 4 Minimess connections.

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Original Operating Instructions 150000704_04_en 53

8

8.1

8

Start-up

Connecting the machine to the tractor

Start-up

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of injury or damage to the machine due to connection lines which have been incorrectly connected, interchanged or improperly installed

If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed, they may pull off or be damaged. This may result in serious accidents. If connection lines are interchanged, functions may inadvertently be actuated which may also result in serious accidents.

„ Correctly connect and secure the hoses and cables.

„ Lay the hoses, cables and ropes so that they do not scrape, come under tension or become jammed or come into contact with other components (e.g. tractor tyres).

„ Couple and connect the hoses and cables to the designated connections as described in the operating instructions.

8.1

Connecting the machine to the tractor

NOTICE

The attachment of implements at the front and rear must not cause exceedance of the permissible total weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted device, the front axle of the tractor must always be loaded with a minimum 20% tare weight of the tractor.

„ Make sure before starting to move that these requirements have been met.

WARNING

Risk of accident by connecting the machine to U-frame coupler

If the machine is not directly connected to three-point hitch of tractor but to U-frame coupler, the machine may tear from the tractor. This may result in serious accidents.

„ Only connect the machine to the three-point hitch of the tractor.

„ Never mount the machine on U-frame coupler.

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Original Operating Instructions 150000704_04_en

Start-up

Connecting hydraulic hoses

8

8.2

8.2

KMG000-012

WARNING! People standing between the tractor and the machine may be injured! Make sure that there is no one between the tractor and the machine while the machine is connected to the tractor, especially when reversing the tractor.

„ Move the tractor backward to the machine and position the lower links (1) under the lower link pins of the machine.

„ Raise the lower links (1) until they engage in the ball sleeves and lock.

„ Secure the tractor against rolling away.

„ Hinge the top link (2) on the three-point hitch and secure it.

„ In order to avoid that the machine swivels out laterally when driving on roads and when working on the field, fix the lower links.

Connecting hydraulic hoses

KMG000-076

In order to connect the hydraulic hoses properly, the hydraulic hoses (1, 2) are marked with numbers or letters.

Hydraulic hoses for connection to a single-acting control unit are marked with a number and the plus sign, e.g. (1+).

Hydraulic hoses for connection to a double-acting control unit are marked with the same numbers, plus sign for the pressure line and minus sign for the return, e. g. (2+/2-).

Hydraulic hoses with letters are connected to the corresponding control units (P=pressure line,

T=return, LS=Load Sensing control/message line).

Control units on the tractor must be used for lifting and lowering the mower and can be locked in the neutral position to prevent unintentional operation.

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Original Operating Instructions 150000704_04_en 55

8

8.2

Start-up

Connecting hydraulic hoses

For the "Comfort Electronics" version

„ Depressurise the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 26

.

„ Clean and dry the connections of the quick couplings.

Tractor with Load Sensing pump and message line (LS)

ü The system screw of hydraulic system is screwed out completely,

refer to page 52

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Connect message line (LS) to the connection for Load Sensing control.

Tractor with constant pressure pump

ü

The system screw of hydraulic system is screwed in completely, refer to page 52

.

„ Connect pressure line (P) to tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Put down message line (LS) in the support on the machine.

Tractor with constant current pump

ü The system screw of hydraulic system is screwed out completely,

refer to page 52

.

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect pressure line (P) to single-acting control unit of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

For the “operation panel” version

„ Relieve all pressure from the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 26

.

„ Clean and dry the connections of the quick couplings.

Tractor with Load Sensing pump and message line (LS)

ü The system screw of hydraulic system is screwed out completely,

refer to page 52

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Connect message line (LS) to the connection for Load Sensing control.

„ Connect the hydraulic hoses (1+/1-) to a double-acting control unit of the tractor.

„ Connect the hydraulic hoses (2+/2-) to a double-acting control unit of the tractor.

„ Open stop cocks for (P), (T) and (LS).

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Original Operating Instructions 150000704_04_en

8.3

Start-up

Connecting KRONE Beta II terminal

Connecting KRONE Beta II terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

8

8.3

EQ001-024

ü

The machine is shut down and safeguarded, refer to page 26

.

Connection terminal to machine

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 224 *.

„ Connect the plug (2) of the cable set (5) to the socket (1) (CAN1-IN) of the terminal.

„ Connect the 7-pole plug (6) of the cable set (5) to the 7-pole socket (7) of the machine.

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Original Operating Instructions 150000704_04_en 57

8

8.4

Start-up

Connecting KRONE ISOBUS terminal

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

8.4

Connecting KRONE ISOBUS terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

Tractors with integrated ISOBUS system

For the "Comfort Electronics" version

58

EQ000-014

ü

The machine is shut down and safeguarded, refer to page 26

.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Start-up

Connecting KRONE ISOBUS terminal

Connection terminal to tractor

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) located in the tractor cab.

8

8.4

Connection tractor to machine

INFORMATION

The cable set (14) can be ordered by stating order number 20 080 384 *.

„ Connect 9-pole plug (9) of cable set (14) to outer 9-pole socket (8) on tractor side.

„ Connect 7-pole plug (10) of cable set (14) to 7-pole plug (11) of the machine.

„ Connect 2-pole plug (12) of cable set (14) to 2-pole socket (13) of the machine.

Tractors without ISOBUS system

EQ000-015

ü

The machine is shut down and safeguarded, refer to page 26

.

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Original Operating Instructions 150000704_04_en 59

8

8.5

Start-up

Connecting foreign ISOBUS terminal

Connection terminal to machine

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.

„ Connect terminating resistor (4) to socket (3) (CAN1-OUT) of the terminal.

The scope of delivery includes the terminating resistor with KRONE no. 00 302 300 *.

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

8.5

Connecting foreign ISOBUS terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

60

EQ000-950

ü

The machine is shut down and safeguarded, refer to page 26

.

Connection tractor to machine

„ Connect 9-pole ISO plug (3) of cable set (1) to outer 9-pole ISO plug (2) on tractor side.

„ Connect 7-pole plug (4) of cable set (1) to 7-pole socket (5) of the machine.

„ Connect 2-pole plug (6) of cable set (1) to 2-pole socket (7) of the machine.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

8.6

Start-up

Connecting joystick

Connection terminal to tractor

INFORMATION

For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer.

8

8.6

Connecting joystick

INFORMATION

To mount joystick in the tractor cabin, observe joystick operating instructions included with delivery.

KRONE ISOBUS terminal on tractors with integrated ISOBUS system

EQ000-602

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) of joystick.

„ Connect 9-pole ISO plug (8) of joystick to 9-pole ISO socket (9) located in the tractor cab.

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Original Operating Instructions 150000704_04_en 61

8

8.6

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors without integrated ISOBUS system

62

EQ000-546

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

KRONE Beta II terminal

Start-up

Connecting operation panel

8

8.7

8.7

EQ001-025

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

Connecting operation panel

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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Original Operating Instructions 150000704_04_en 63

8

8.8

Start-up

Connecting lighting

For the “operation panel” version

8.8

KM000-082

ü

The machine is shut down and safeguarded, refer to page 26

.

Connection operation panel to tractor

„ Connect 2-pole plug (2) to 2-pole socket (1) of the tractor.

Connection operation panel to machine

„ Connect 14-pole plug (3) with 14-pole socket (4) of the machine.

Connecting lighting

For the “lighting” version

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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Original Operating Instructions 150000704_04_en

Start-up

Installing universal shaft

8

8.9

8.9

KMG000-013

The lighting system is connected to the provided 7-pin connection cable (2).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect the 7-pin plug of the connection cable (2) to the 7-pin socket (1) of the machine.

„ Connect the 7-pin plug of the connection cable (2) to the 7-pin socket (3) of the tractor.

„ Lay the connection cable (2) so that it does not touch the tractor wheels.

Installing universal shaft

WARNING

Risk of injury by failure to take account of the danger zone of the universal shaft

If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.

„ To avoid accidents, observe the danger zone of the universal shaft,

refer to page 18 .

NOTICE

Changing the tractor

The machine could be damaged if the universal shaft length is not checked when changing the tractor.

„ In order to avoid damage to the machine, check universal shaft length every time the

tractor is changed and correct it, if necessary, refer to page 51

.

KMG000-048

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.

„ Secure universal shaft guard by means of supporting chain (2) against turning.

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Original Operating Instructions 150000704_04_en 65

9

9.1

9

Operation

Safety device front

Operation

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of injury during operation

If the following notes are not observed, persons could be seriously injured or killed.

„ Before you turn on the PTO shaft, make sure that the machine is in working position and that the glide skids touch the ground.

„ Even with intended operation of the machine, there is a danger caused by ejected foreign bodies. Thus instruct all persons to leave the danger zone of the machine.

„ Special care should be taken when working near roads and buildings.

9.1

9.1.1

Safety device front

Folding up front safety device

66

KMG000-006

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Open the turnlock fasteners (3).

„ To fold up the safety device (1), push the ratchet down by means of the screwdriver (2) and fold up the safety device.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Operation

Side guard

9

9.2

9.1.2

Folding down safety device front

9.2

9.2.1

KMG000-077

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Fold down the safety device (1).

„ Close the turnlock fasteners (3).

Side guard

Folding up side guard

KMG000-058

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Open the turnlock fasteners (2).

„ Fold up the side guard (1) until the side guard is engaged in the latch.

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Original Operating Instructions 150000704_04_en 67

9

9.3

9.2.2

Operation

Swivelling up support jacks (transport position)

Folding down side guard

9.3

KMG000-027

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Fold down the side guard (1).

„

Make sure that the side guard (1) is secured by the locking, refer to page 186 .

„ Secure the guard cloths using the turnlock fasteners (2).

Swivelling up support jacks (transport position)

KMG000-015

„ Raise the machine via rear hydraulics so that the support jacks can be swivelled up.

„

Shut down and safeguard the machine, refer to page 26 .

„ Pull the tension bar (1), swivel the front support jack (2) upwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) upwards and lock it by means of the tension bar (4).

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9.4

Operation

Swivelling down support jacks (parking position)

Swivelling down support jacks (parking position)

9

9.4

9.5

KMG000-016

„ Raise the machine via rear hydraulics until the support jacks can be swivelled down.

„

Shut down and safeguard the machine, refer to page 26 .

„ Pull the tension bar (1), swivel the front support jack (2) downwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) downwards and lock it by using the tension bar (4).

Locking/releasing stop cocks

KM000-568

Locking

„ Move the stop cocks (1) into position (I).

Releasing

„ Move the stop cocks (1) into position (II).

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Original Operating Instructions 150000704_04_en 69

9

9.6

9.6

Operation

Lowering machine from transport position to working position

Lowering machine from transport position to working position

For "Comfort Electronics" version h

1

0:00

40 cm 40 cm

9.6.1

50 %

EQG000-002

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

70

EQ001-034

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

9.6.2

9.6.3

Operation

Lowering machine from transport position to working position

9

9.6

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 144 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 144

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

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Original Operating Instructions 150000704_04_en 71

9

9.7

Operation

Lifting/lowering cross conveyor belt

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

9.7

9.7.1

Lifting/lowering cross conveyor belt

By means of cross conveyor belts, the crop stalks can be put down in double swaths, single swaths (working with just one cross conveyor belt) or triple swaths (working with both cross conveyor belts). The cross conveyor belts are swivelled via terminal from the lifted position to the conditioner to form swaths. The conveyor belts are switched on automatically during swivelling operation. The speed of the conveyor belts can be adapted continuously via terminal to the quantity of the crop stalks. The speed of the cross conveyor belts determines the discharge distance of the crop stalks and thus the resulting swath width. The cross conveyor belts are lifted via terminal if three single swaths should be formed. The conveyor belts switch off automatically.

Lift/lower cross conveyor belt - automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

ü Automatic mode is called,

refer to page 122

.

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9.7.1.1

Operation

Lifting/lowering cross conveyor belt

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

9

9.7

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

9.7.1.2

9.7.1.3

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

Setting the speed of cross conveyor belts

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

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Original Operating Instructions 150000704_04_en 73

9

9.7

Operation

Lifting/lowering cross conveyor belt

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

9.7.2

9.7.2.1

Lift/lower cross conveyor belt - manual mode

ü

Manual mode is called up, refer to page 127 .

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 110 .

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

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EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Operation

Lifting/lowering cross conveyor belt

9

9.7

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 75

9

9.8

Operation

Raising machine from headland position to transport position

Setting the speed of cross conveyor belts

1

9.8

9.8.1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Raising machine from headland position to transport position

„

Move the machine to the headland position, refer to page 79

.

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

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Original Operating Instructions 150000704_04_en

Operation

Lowering the machine from transport position to working position

9

9.9

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

9.9

„ Observe transport height of the machine. Continue to lower the lower links, if necessary.

„ Make certain via visual inspection that the side guards are folded up.

Lowering the machine from transport position to working position

For the “operation panel” version

KMG000-045

From transport position to headland position

„ Move toggle switch (2) to “ top ” position.

„ Actuate the control unit (1+) until the maximum set working width is reached.

„ Actuate control unit (2-) until both mowers are lowered into headland position.

Headland positions

ü The mowers are in the headland position.

„ Move toggle switch (2) to “ bottom ” position.

Lowering both mowers simultaneously from headland position to working position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate control unit (2-) until both mowers are lowered into working position.

„ To mow, move control unit (2-) to float position.

Lifting both mowers simultaneously from working position to headland position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate the control unit (2+) until both mowers are raised into headland position.

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Original Operating Instructions 150000704_04_en 77

9

9.9

78

Operation

Lowering the machine from transport position to working position

Moving right mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate control unit (2-) until the right mower is lowered into working position.

„ To mow, move control unit (2-) to float position.

Moving right mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (2+) until the right mower is raised into headland position.

Moving left mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1-) until the left mower is lowered into working position.

„ To mow, move control unit (1-) to float position.

Moving left mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1+) until the left mower is lifted into headland position.

Increasing/reducing ground pressure

Note!

If the relief pressure is set too high, the mowers could raise unintentionally up to headland position.

„ To increase the relief pressure, turn rotary potentiometer clockwise.

Æ The ground pressure is reduced.

„ To reduce the relief pressure, turn rotary potentiometer anticlockwise.

Æ The ground pressure is increased.

The relief pressure can be read on the pressure gauge.

Increasing/reducing working width

„ Move the toggle switch (3) to the “ centre ” position.

„ Actuate the control unit (1+) to increase the working width.

„ Actuate the control unit (1-) to reduce the working width.

Lifting/lowering cross conveyor belts

ü The mowers are in headland position or working position.

„ Move toggle switch (2) to “ bottom ” position.

Lifting/lowering cross conveyor belt on right

„ Move toggle switch (3) to position “ right ”.

To lift:

„ Actuate the control unit (2+) until the right cross conveyor belt is raised.

To lower:

„ Actuate the control unit (2-) until the right cross conveyor belt is lowered.

Lifting/lowering cross conveyor belt on left

„ Move toggle switch (3) to “ right ” position.

To lift:

„ Actuate the control unit (1+) until the left cross conveyor belt is lifted.

To lower:

„ Actuate control unit (1-) until the left cross conveyor belt is lowered.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

9.10

Operation 9

Mowing 9.10

Increasing/reducing conveyor belt speed

To increase/reduce speed,

refer to page 190

.

From headland position to transport position

ü The PTO shaft drive is switched off.

ü The support jacks are swivelled to the transport position and locked by means of the bolts.

„

Move the machine to the headland position, refer to page 77

.

„

Lower the cross conveyor belts, refer to page 78 .

„ Move the toggle switch (2) in the “ up ” position and hold it.

„ Actuate the double-acting control unit (1+) until the maximum working width is approached.

„ Actuate the double-acting control unit (2+) until the mowers are raised from the headland position to the transport position.

„ Actuate the double-acting control unit (1-) until the minimum set working width is approached and the display (5) is visible.

Æ The mowers are in the transport position and locked.

NOTICE: To avoid damage to the machine caused by improper operation, switch off the operation panel.

„ To switch off the operation panel, move the toggle switch (2) to the “ centre ” position.

Mowing

Preparation for mowing

ü All items listed in chapter “Start-up” are fulfilled,Start-up.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The protective device is folded down./The protective devices are folded down.

ü The rear linkage is blocked.

ü The support jack is in the transport position./The support jacks are in the transport position,

refer to page 68 .

Mowing

„ Adjust the lateral suspension arms,

refer to page 183 .

„ Before driving into the crops, switch on the tractor PTO shaft at idle and slowly bring it up to the rated speed of the machine.

„ Drive into the crops.

„ Check the mower relief during mowing.

„ For a clean cutting pattern, adapt the driving speed and the cutting speed to the operating conditions (ground conditions, crop conditions, height, density).

Driving into an obstacle

„ If the impact damage protection system triggers and the mower is swivelled backwards, reverse the tractor until the impact damage protection system engages automatically.

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Original Operating Instructions 150000704_04_en 79

9 Operation

9.11

Emergency manual operation

Mowing small plots

The front mounted mower alone can be used to mow small plots of crops or narrow sections in open fields. In doing so, the lateral mowers must be in the transport position.

9.11

Emergency manual operation

WARNING

Increased risk of injury when operating the machine via emergency manual operation

If the machine is operated via emergency manual operation, functions are executed immediately and without confirmation prompts. Thus there is an increased risk of injury.

ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation.

ü The executing person must know which machine parts are actuated by controlling the valves.

„ Ensure that there is nobody in the danger zone.

„ The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves.

WARNING

Unexpected actions on the machine

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

„ Emergency manual operation is not permitted when operated on the closed hydraulic system (PB, LS).

„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means of two provided hydraulic plugs to the operation by means of a double-action control unit.

„ Disconnect LS message line and put it down in the support on the machine provided for that purpose.

For "Comfort Electronics" version

The valves on the solenoid valve block are equipped with “emergency manual operation” in case the electrics should fail completely. In this case, all valves are actuated by screwing in the setting screw.

Preparing machine for road travel by using emergency manual operation

The emergency manual operation is only intended for transporting the machine from the field to the next workshop.

ü The PTO shaft is switched off.

ü All machine parts have come to a complete stop.

ü

Shut down and safeguard the machine, refer to page 26 .

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Original Operating Instructions 150000704_04_en

Operation 9

Emergency manual operation 9.11

ü The terminal is switched off.

„ Disconnect message line (LS) and put it down in the support provided for this purpose on the machine.

„ Disconnect hydraulic hoses (P, T).

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect hydraulic hoses to double-acting control unit of tractor.

„ Move control unit to neutral position.

„ To perform a function, release the valve or the vales by screwing in the setting screw/s

according to overview, refer to page 81

.

„ Start tractor engine and pressurize control unit.

„ After the function has been performed, switch off tractor engine.

„ Switch double-acting control unit to neutral.

„ Screw out setting screw(s).

Repeat this process according to the overview until the side mounted mowers are in transport position.

Emergency manual operation - Overview

The table below explains which valves must be released by screwing in the setting screw in order to perform the listed function.

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Original Operating Instructions 150000704_04_en 81

9 Operation

9.11

Emergency manual operation

82

KMG000-004

„ To raise the machine to transport position, precisely meet the work steps of the table.

„ After each work step, screw out setting screw again.

4.

5.

6.

7.

Work step Valve

1.

Y11

2.

3.

Y09

Y1, Y16.1, Y16.2

8.

9.

Y1, Y17.1, Y17.2

Y2, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Y2, Y18.1, Y18.2,

Y19

Y1, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Description

Lift lateral mower right into headland position

Lift lateral mower left into headland position

Lower cross conveyor belt on left

Lower cross conveyor belt on right

Extend lateral mower on left

Extend lateral mower on right

Lift lateral mowers from headland position to transport position

Retract lateral mower on left

Retract lateral mower on right

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

10

Driving and transport 10

Driving and transport

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of accident caused by non-locked regulating valves of tractor

When regulating valves are not locked, machine components could be activated unintentionally. This may result in serious accidents.

„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked.

WARNING

Risk of accident from open stop cocks

Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents.

„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel.

For the “operation panel” version

NOTICE

The attachment of implements at the front and rear must not cause exceedance of the permissible total weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted device, the front axle of the tractor must always be loaded with a minimum 20% tare weight of the tractor.

„ Make sure before starting to move that these requirements have been met.

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Original Operating Instructions 150000704_04_en 83

10 Driving and transport

10.1

Preparing machine for road travel

10.1

Preparing machine for road travel

10.2

KM000-019

ü The machine is connected to the tractor,

refer to page 54 .

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The hydraulic hoses are connected,

refer to page 55

.

ü For the “comfort electronics” version:

The KRONE ISOBUS terminal is connected, refer to page 58 .

ü For the “operation panel” version:

The operation panel is connected, refer to page 63

.

ü

The lighting is connected, refer to page 64

, and in working order.

ü

The universal shaft is mounted, refer to page 65

.

ü All guards are closed and locked, Safety device front.

ü

The support jacks are swivelled up, refer to page 68

.

ü

The mowers are in transport position, (ISOBUS terminal: refer to page 116

, operation panel:

refer to page 79 ).

ü The outrigger arms are fully retracted and locked.

ü The side guards are folded down.

ü The control valves on the tractor are in the neutral position and locked.

ü

The stop cock/s is/are closed, refer to page 69

.

ü For the “comfort electronics” version:

The terminal shows the road travel screen, refer to page 111

.

ü For the “operation panel” version:

The operation panel is switched off, refer to page 44

,

refer to page 79 .

„ Lower the machine via the rear hydraulics enough to ensure that the maximum transport height of 4 m is not exceeded.

„ Make sure that there is enough ground clearance.

Switching off the machine

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

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Original Operating Instructions 150000704_04_en

Driving and transport 10

Switching off the machine 10.2

KMG000-019

ü The machine is in working position or transport position (locked).

„ For the “ISOBUS electronics” version: To depressurise the hydraulic system, press

, refer to page 122

.

ð All valves are opened for several seconds.

„ Depressurise the tractor hydraulics.

„ Raise the machine until the parking supports can be swivelled down.

„

Shut down and safeguard the machine, refer to page 26 .

„

Lower the support jacks (1) front and rear and secure them with the bolts (2), refer to page 69

.

„ Lower the machine to the ground via tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 26 .

„ Remove the universal shaft (3) from the tractor and put it down on the storage surface (4).

„ For the “standard electronics” version: Close stop cocks.

„ Disconnect the hydraulic hoses (5) from the tractor, attach the dust caps and hang them onto the headstock.

„ Loosen the connection of the lighting cables (6) between tractor and machine and insert it in the supports provided for that purpose.

„ Disconnect the power supply cable (7) between tractor and machine and insert it in the supports provided for that purpose.

„ With “ISOBUS electronics” design: Remove the terminal from the tractor and store it so that it is protected from moisture.

„ For the “standard electronics” version: Remove the operation panel from the tractor and insert it into the supports provided for that purpose.

„ Detach the top link.

„ Unlock the lower link hooks of the tractor.

„ Continue to lower the rear linkage until the lower link pins are free.

„ Drive the tractor away carefully.

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Original Operating Instructions 150000704_04_en 85

10 Driving and transport

10.2

Switching off the machine

Parking

KMG000-020

NOTICE

Parking the machine with mowers folded up

To save space, the machine can also be parked with mowers folded up. To prevent the machine from overturning, park it on firm ground.

ü The side mounted mowers are in the transport position and the lockings (1) right and left are hooked.

„ Only park the machine on firm and level surface with load bearing ground such as concrete or asphalt.

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Original Operating Instructions 150000704_04_en

11

KRONE BETA II terminal 11

ISOBUS Shortcut Button not available 11.1

KRONE BETA II terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

2

1

1

1

11.1

EQG001-002

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

ISOBUS Shortcut Button not available

EQG000-022

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Original Operating Instructions 150000704_04_en 87

11 KRONE BETA II terminal

11.2

Switching terminal on/off

The KRONE BETA II terminal is not equipped with ISOBUS Shortcut Button. The icon (1) is shown in the display. It is not possible to switch off machine functions via ISOBUS Shortcut

Button.

11.2

Switching terminal on/off

1

EQ001-029

„ Before switching on the connections for the first time, check that they are correctly and firmly fitted.

Switching on

„ Switch the key (1) from 0 to I.

ð If the machine is not connected, the display shows the main menu after it was switched on.

ð If the machine is connected, the display shows the road travel screen after it was switched on.

Æ The terminal is ready for use.

Switching off

„ Switch the key (1) from I to 0.

If machine is not connected “Main window” If machine is connected "Road travel"

88

EQG001-003

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

11.3

KRONE BETA II terminal 11

Design of display 11.3

INFORMATION

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

Design of display

1

3

2 2

EQ001-033

The display of the terminal is divided up into the following sections:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 101

.

Keys (2)

The machine is operated by actuating the keys (2) next to the icons on the grey fields,

refer to page 103 .

Main window (3)

The main window contains the following screens:

Road travel screen, refer to page 111

Working screen/s, refer to page 101

• Menu level,

refer to page 134

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Original Operating Instructions 150000704_04_en 89

12 KRONE ISOBUS terminal (CCI 200, DELTA)

12 KRONE ISOBUS terminal (CCI 200, DELTA)

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

1

1

2

1

90

EQG000-024

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

12.1

KRONE ISOBUS terminal (CCI 200, DELTA) 12

ISOBUS Shortcut Button (ISB) 12.1

ISOBUS Shortcut Button (ISB)

WARNING

The ISOBUS Shortcut Button is not an EMERGENCY STOP switch. If the ISOBUS

Shortcut Button is confused with the EMERGENCY STOP switch, there is danger to life.

When actuating the ISOBUS Shortcut Button, activated machine functions are deactivated.

Process oriented procedures perform to the end. Therefore machine parts can continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.

The ISOBUS Shortcut Button does in no case intervene in the tractor functions, i.e. neither the universal shaft function nor the hydraulic function is affected. Therefore, the machine can continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.

„ Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch.

When the ISOBUS Shortcut Button (1), designed as a pushbutton, is pressed on the terminal, a stop command is sent to the ISOBUS. This command is evaluated by the connected ISOBUS machine to deactivate activated machine functions. Process-oriented sequences run through to the end. If the ISOBUS Shortcut Button is pressed, the display will indicate a corresponding error message:

1

EQ000-070

Actuating ISOBUS Shortcut Button

„ Press ISOBUS Shortcut Button (1).

Æ The message above appears in the display.

The job computer blocks the following functions on machine side:

• All hydraulic functions (e.g. raise mowers, lower mowers, …)

NOTICE

The cross conveyor belt drive is not switched off by actuating the ISOBUS Shortcut Button.

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12 KRONE ISOBUS terminal (CCI 200, DELTA)

12.2

Touchable display

Releasing ISOBUS Shortcut Button

1

12.2

EQ000-071

„ Turn the ISOBUS Shortcut Button (1) in the clockwise direction.

ð The display shows the message above.

„ Press the key.

ð Alternatively, you can press or the adjacent key.

Æ All functions of the machine are available again.

Touchable display

1

2

EQC000-002

To provide menu guidance and entry of values/data, the terminal is equipped with a touchcapable display. By touching the display, you can call up and change values in blue font.

INFORMATION

To execute functions, either use scroll wheel (1) or touch screen.

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12.3

Switching terminal on/off

KRONE ISOBUS terminal (CCI 200, DELTA) 12

Switching terminal on/off 12.3

EQ000-013

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

INFORMATION

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

Switching on

„ Press and hold down .

ð If the machine is not connected, the display shows the main menu after it was switched on.

ð If the machine is connected, the display shows the road travel screen after it was switched on.

Æ The terminal is ready for use.

If machine is not connected "Main menu" If machine is connected "Road travel"

EQG000-025

Switching off

„ Press and hold down .

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

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12 KRONE ISOBUS terminal (CCI 200, DELTA)

12.4

Design of display

12.4

Design of display

EQG000-033

The display of the terminal is divided into the following areas:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 101

.

Keys (2)

The machine is operated by actuating the keys (F1 to F12) or by pressing the adjacent icons,

refer to page 103

.

Main window (3)

Values (figures) shown in blue in the main window can be selected using the touch function.

There are the following main window views:

Road travel screen, refer to page 111

Working screen/s, refer to page 109

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Original Operating Instructions 150000704_04_en

13

KRONE ISOBUS terminal (CCI 1200) 13

Touchable display 13.1

KRONE ISOBUS terminal (CCI 1200)

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

1 2

13.1

EQG000-057

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

Touchable display

To provide menu guidance and entry of values/data, the terminal is equipped with a touchcapable display. By touching the display, you can call up and change values in blue font.

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13 KRONE ISOBUS terminal (CCI 1200)

13.2

Switching terminal on/off

13.2

Switching terminal on/off

EQ001-174

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

INFORMATION

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

Switching ON

„ Press and hold down the key (1).

ð If the machine is not connected, the display shows the main menu after switching on.

ð If the machine is connected, the display shows the road travel screen after switching on.

Æ The terminal is ready to operate.

If machine is not connected: “Main menu” If machine is connected: “Road travel screen”

14:31

96

EQG000-056

The display appears in landscape mode after starting the terminal. Refer to the CCI terminal operating instructions if you want the display in portrait rather than landscape mode or if you wish to expand the terminal applications to full view.

Switching off

„ Press and hold down the key (1).

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

13.3

Design of display

14:31 1

2 2

KRONE ISOBUS terminal (CCI 1200) 13

Design of display 13.3

14:31 1

2 2

13.4

3 3

EQG000-058

Pos.

1

2

Designation

Status line

Main view left/right

Explanation

3 Information view

When operating the machine, KRONE recommends positioning the machine application in the main view.

Additional applications (apps) can be selected from the App menu and displayed in the Information view. The apps can be dragged and dropped into the Main view.

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

Design of the KRONE machine application

1

3 2

EQG000-059

The KRONE machine application is divided into the following areas:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 101

.

Keys (2)

The machine is operated by pressing the keys (2) using the touch function,

refer to page 103 .

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13 KRONE ISOBUS terminal (CCI 1200)

13.4

Design of the KRONE machine application

Main window (3)

Values (figures) shown in blue in the main window can be selected using the touch function.

There are the following main window views:

Road travel screen, refer to page 111

Working screen/s, refer to page 109

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14

14.1

Foreign ISOBUS terminal 14

ISOBUS Shortcut Button not available 14.1

Foreign ISOBUS terminal

WARNING

Risk of injury caused by utilization of foreign terminal or other operation units

When using terminals and other operation units which have not been delivered by KRONE mind that the user:

ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by

KRONE.

ü only connects such systems (if possible) which have passed a AEF/DLG/VDMA test (socalled ISOBUS COMPATIBILITY TEST).

ü has to follow the operating and safety instructions of the supplier of ISOBUS operation unit (e.g. terminal).

ü must ensure that the used operating elements and machine controls concerning IL (IL =

Implementation Level; describes compatibility levels of different software versions) must fit together (condition: IL same or higher).

„ Before using the machine, make sure that all machine functions are performed according to the enclosed operating instructions.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

ISOBUS Shortcut Button not available

EQG000-022

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14 Foreign ISOBUS terminal

14.2

Varying functions to KRONE ISOBUS terminal

If ISOBUS terminals from other manufacturers have no ISOBUS shortcut button, the symbol (1) is indicated on the display. The ISOBUS shortcut button is not available to switch off machine functions.

14.2

Varying functions to KRONE ISOBUS terminal

The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE

ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

One major difference from the KRONE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal.

Only the functions which differ from the KRONE ISOBUS terminal are described below.

14.2.1

14.2.2

Deviating functions on ISOBUS terminals with 10 keys

When the machine is equipped with ISOBUS terminal with 10 keys, the functions “Set/preset width shift” and “Set/preset overcut” are only available on machines without cross conveyor belt.

On machines with cross conveyor belt, the both functions are not displayed.

The function “Set/preset width shift” and “Set/preset overcut” can be assigned on the

joystick, refer to page 129 .

Reverse travel

When reversing, the mowers are lifted automatically into headland position. When reverse travel is stopped, the mowers must be lowered via terminal into working position again.

The mowers cannot be lifted automatically during reverse travel until the following preconditions are fulfilled:

ü The working screen “Automatic mode” is called up,

refer to page 122refer to page 122

ü The tractor transmits data concerning driving speed and direction of travel to ISOBUS.

ü The parameter “ISOBUS evaluation” was released by KRONE service technicians.

INFORMATION

You can check in “Driving Speed Display/Direction Display Diagnostics” menu whether the

“ISOBUS evaluation” parameter is released,

refer to page 154 .

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15

15.1

Terminal - Machine Functions 15

Status line 15.1

Terminal - Machine Functions

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, refer to page 175

.

„ If the malfunction cannot be remedied, contact KRONE Customer Service.

Status line

INFORMATION

Using a terminal with a resolution of less than 480x480 pixels.

On terminals with a resolution of less than 480x480 pixels, only 7 fields are displayed in the status line. Thus, not all icons for the status line are shown.

On terminal with a resolution of more than/equal to 480x480 pixels, 8 fields are shown in the status line.

EQ000-901

Icons displayed with shading ( ) can be selected. If an icon with shading is selected:

• a window with further information opens or

• a function is activated or deactivated.

For “touch sensitive terminal” version

• Press or use scroll wheel to select.

For “not touch sensitive terminal” version

• Use scroll wheel to select.

The status line shows the current states of the machine (depending on how it is equipped):

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15 Terminal - Machine Functions

15.1

Status line

Symbol

L

L

ON

OFF

Designation Explanation

There is an error message A mask with the active error messages opens.

Section Control on

Section Control off displayed continuously

• Commands are accepted from the

"Master".

• The GPS-controlled mowing unit lifting mechanism is operational.

Flashing:

• The Section Control "Master" is not ready.

• The GPS-controlled mowing unit lifting mechanism is notoperational.

Commands from the "Master" are not accepted.

Left-hand transport lock open

Left-hand transport lock closed

Bring the machine into the transport position

Contact KRONE customer service.

Move the mowing units to the working position

Move the mowing units to the headland position

Wait

R

R

Right-hand transport lock open

Right-hand transport lock closed

Fan OFF

Fan cooling

Fan cleaning

Manual control

Distance control

Depends on the selected mode in the menu "Setting manual/time/distance control".

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Symbol

OFF

ON

Designation

Time control

Terminal - Machine Functions 15

Keys 15.2

Explanation

Depends on the selected mode in the menu "Setting manual/time/distance control".

Pressure accumulator is loading

Operating hours counter deactivated

Operating hours counter activated

Open the "Customer counter" menu

The "Customer counter" menu opens.

15.2

Keys

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 127 .

The machine functions are operated depending on used terminal (touchable or not touchable).

For version with “touch sensitive terminal”

• By pressing the icon.

• By pressing the key next to the icon.

For version with “not touch sensitive terminal”

• By pressing the key next to the icon.

Auto

Auto

EQ000-500 / EQ000-514

The available icons comply with the equipment of the machine. The following represented icons are not always available.

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15 Terminal - Machine Functions

15.2

Keys

Symbol Designation

Stop

Raise front mowing unit

Explanation

• All the currently running functions are stopped.

• Available in automatic mode.

• Available on the "Raise/lower front mowing unit" working screen.

Lower front mowing unit

Lift mowing units • From working to headland position.

• From headland to transport position.

Lower mowing units • From headland to working position.

• From transport position to headland position.

Switch to automatic mode • The machine is in manual mode.

• It is only possible to switch to automatic mode when the lateral mowing units are in headland or working position and the

PTO shaft is engaged.

Switch to manual mode • The machine is in automatic mode.

Select the machine menu level

"Raise/lower mowing units" working screen

"Raise/lower mowing units in inching mode" working screen

• Available in manual mode.

• The working screens are saved in a rotating sequence in the terminal. They are available according to the design of the machine and depending on the position of the lateral mounted mowers.

"Raise/lower front mowing units" working screen

"Working width/Overcut" working screen

"Cross conveyor belt" working screen

"Hydraulic system" working screen

Preselect front mowing unit • Available in manual mode.

• Preselected mowing units are

Preselect right-hand lateral mowing unit highlighted in colour, ( , ,

Preselect left-hand lateral mowing unit

).

• Press again to cancel the preselection.

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Symbol

Auto

Auto

Designation

Raising

Lowering

Move to right

Move to left

Terminal - Machine Functions 15

Keys 15.2

Explanation

• Available in manual mode.

Increase value

Reduce value

Raise left lateral mowing unit

Lower left lateral mowing unit

Raise right lateral mowing unit

• Available in automatic mode.

Lower right lateral mowing unit

Set/start width displacement

Set/start overcut

Preselecting left cross conveyor belt

Preselecting right cross conveyor belt

• Available in manual mode.

• Available in working screen “Cross conveyor belt”.

• Preselected cross conveyor belts are highlighted in colour, (

Lift left cross conveyor belt • Available in automatic mode.

, ).

Lower left cross conveyor belt

Lift right cross conveyor belt

Lower right cross conveyor belt

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15 Terminal - Machine Functions

15.3

Displays in the work fields

15.3

Displays in the work fields

h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

106

EQG000-001

Icon h ha ac

50 %

50 %

Designation

Operating hours counter

Total surface counter

Set mower relief.

Set width shift.

Explanation

• The operating hours counter is running when the electronic system is turned on and the operating hours counter is activated.

• The adjacent number indicates the current customer counter.

• Is only displayed if the tractor sends the signal “forward travel” to the job computer of the machine.

• Depending on country setting in the terminal.

• Setting range 0 % to 100 %

• The number next to the graphic is touchable.

• Setting range (0 to 40 cm in steps of 8 cm).

The mower is lifted.

The mower is lowered.

The right mower is extended.

• Width shift

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Icon

Icon

Terminal - Machine Functions 15

Displays in the work fields 15.3

Designation

The right mower is retracted.

Explanation

• Width shift

The left mower is extended.

The left mower is retracted.

The mower is folded down.

The mower is folded up.

Float position

No movement on the machine.

Designation

Set the speed of cross conveyor belts.

Explanation

Setting range manual mode:

• 50 % to 100 %

Setting range in automatic mode for version with accelerator rollers:

• 0 % to 100 %

• The number next to the graphic is touchable.

The cross conveyor belt is lowered.

The cross conveyor belt is lifted.

Set left accelerator roller.

• Available in automatic mode.

If mode “Manual setting” was selected in sub-menu “Setting the Accelerator Rollers”,

Set right accelerator roller.

• the number next to the graphic is touchsensitive.

• Setting range 0 % to 100 %

The left accelerator roller is lowered.

The left accelerator roller is lifted.

The right accelerator roller is lowered.

The right accelerator roller is lifted.

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15 Terminal - Machine Functions

15.3

Displays in the work fields

15.3.1

Mower displays

h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

108

EQG000-001

Icon

Icon

50 %

50 %

Meaning

The front mounted mower is raised.

The front mounted mower is in the working position.

Explanation

• Is only displayed if the front mounted mower is mounted.

Meaning

The machine is in the transport position.

The machine is not in the final transport position.

.

Explanation

• The outrigger arms are completely retracted and secured.

• The outrigger arms are not completely retracted and they are not secured.

The machine is below the transport position.

The machine is above the headland position.

• The cross conveyor belt is folded up.

The machine is in headland position.

The machine is in working position.

The machine is above the headland position.

• The cross conveyor belt is in working position.

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Original Operating Instructions 150000704_04_en

15.4

Icon

Terminal - Machine Functions 15

Calling up working screen 15.4

Meaning

The machine is in headland position.

The machine is in working position.

Explanation

• The cross conveyor belt is in working position.

Calling up working screen

Road travel screen Example menu

EQC000-004 / EQ000-157

From the road travel screen

„ Press .

Æ Depending on the position of the side mounted mowers, the working screen “Lift/lower front mounted mower” or the working screen “Lift/lower mowers” is displayed.

Working screen “Lift/lower front mounted mower”

Working screen “Lift/lower mowers” h

1

0:00

40 cm 40 cm h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

50 %

50 %

50 %

EQG000-006_1

From each menu

ü One menu is called up.

„ Press longer.

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15 Terminal - Machine Functions

15.4

Calling up working screen

Calling up working screen “Lift/lower front mounted mower”

ü The lateral mowers are in transport position and locked.

„ To bring up working screen “Lift/lower front mounted mower”, press , ,

, , until is displayed in the terminal.

Æ The working screen “Lift/lower front mounted mower” is displayed,

refer to page 112 .

,

Calling up working screen “Lift/lower mowers”

ü The lateral mowers are in headland position or working position.

„ To bring up the working screen “Lift/lower mowers”, press , ,

, until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers” is displayed, refer to page 113 .

, ,

Calling up working screen “Lift/lower mowers by pressing and holding down key”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Lift/lower mowers by pressing and holding down key”, press

, , , , , until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers by pressing and holding down key” is displayed, refer to page 116

.

Calling up working screen “Overcut/width shift”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Overcut/width shift”, press , ,

until is displayed in the terminal.

Æ The working screen “Overcut/width shift” is displayed,

refer to page 118

.

,

Calling up working screen “Cross conveyor belt”

ü The mower is equipped with cross conveyor belt.

ü The side mounted mowers are in headland position or working position.

„ To call up working screen “Cross conveyor belt”, press , , ,

until is shown in the display.

Æ

The working screen “Cross conveyor belt” is displayed, refer to page 119

.

,

,

,

,

110

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Original Operating Instructions 150000704_04_en

15.5

Terminal - Machine Functions 15

Calling up road travel screen 15.5

Calling up working screen “Hydraulic system”

ü The lateral mowers are in working or transport position (locked).

„ To call up working screen “Hydraulic system”, press , , , , ,

until is displayed in the terminal.

Æ The working screen “Hydraulic system” is displayed,

refer to page 122

.

Calling up road travel screen

15.6

EQG000-026

To call up the road travel screen, the following preconditions must be fulfilled:

ü The lateral mowers are in transport position and locked.

ü The front mounted mower is lifted and is not in float position.

If the above mentioned preconditions are not fulfilled, the terminal changes automatically to road travel screen after approx. 60 seconds.

Working screens in manual mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 127 .

ü

The manual mode is called up, refer to page 127 .

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15 Terminal - Machine Functions

15.6

Working screens in manual mode

15.6.1

Working screen “Lift/lower front mounted mower”

h

1

0:00

40 cm 40 cm

50 %

EQG000-002_1

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

„ Call up working screen “Lift/lower front mounted mower”,

refer to page 110

.

15.6.1.1

Lowering front mounted mower

„ Press and hold down .

15.6.1.2

Lifting front mounted mower

„ Press and hold down .

15.6.1.3

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

112

EQ001-034

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Original Operating Instructions 150000704_04_en

Terminal - Machine Functions 15

Working screens in manual mode 15.6

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

15.6.1.4

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links, if necessary.

„ Make certain via visual inspection that the side guards are folded up.

15.6.2

Working screen “Lift/lower mowers”

The basic screen “Lift/lower mowers” appears only when both lateral mowers are in headland position or working position.

„ Call up working screen “Lift/lower mowers”,

refer to page 110 .

15.6.2.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

15.6.2.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 144 .

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15 Terminal - Machine Functions

15.6

Working screens in manual mode

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

15.6.2.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers

„ Press and hold down .

Æ The preselected mowers lower up to working position.

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Terminal - Machine Functions 15

Working screens in manual mode 15.6

15.6.2.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers

„ Press and hold down .

Æ The preselected mowers lift up to headland position.

15.6.2.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 144

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

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15 Terminal - Machine Functions

15.6

Working screens in manual mode

15.6.2.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

15.6.3

Working screen “Lift/lower mowers by pressing and holding down key”

The basic screen “Lift/lower mowers by pressing and holding down key” is only displayed when both lateral mowers are in headland position or working position. In basic screen “Lift/lower mowers by pressing and holding down key”, the keys (icons) to lift/lower the mowers are designed as keys to be pressed while the function is executed.

“Pressing and holding down key” means: The function is performed as long as the key (icon) is actuated).

„

The working screen “Lift/lower mowers by pressing and holding down key” is called, refer to page 110

.

15.6.3.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

15.6.3.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 144 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

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Terminal - Machine Functions 15

Working screens in manual mode 15.6

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

15.6.3.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers by pressing and holding down key

„ Press and hold down .

Æ The float position for the mowers is annulled.

15.6.3.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers by pressing and holding down key

„ Press and release .

Æ The float position for the mowers is annulled.

15.6.3.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 144

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

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15 Terminal - Machine Functions

15.6

Working screens in manual mode

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

15.6.3.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

15.6.4

Working screen “Overcut/width schift”

In working screen “Overcut”, the working width of the lateral mowers to the front mounted mower can be adapted so that no crop residues will remain when driving straight ahead/around curves.

If both lateral mowers are preselected, the lateral mowers move at the same time to the right or left (width shift). Both lateral mowers can be moved simultaneously from right to left via width shift so that no crop residues will accumulate when mowing on slopes.

The working screen “Overcut/width shift” will only be applicable when both side mounted mowers are in headland position or working position.

„ The working screen “Overcut/width shift” is called up,

refer to page 110 .

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Terminal - Machine Functions 15

Working screens in manual mode 15.6

15.6.4.1

Increasing/reducing overcut

INFORMATION

Keep in mind that only one side mounted mower must be preselected to set the overcut.

„ To preselect side mounted mower, press or .

ð The preselected icon is highlighted in colour (

„ Press to increase the overcut.

, ).

„ Press to reduce the overcut.

15.6.4.2

Increasing/reducing width shift

INFORMATION

Both side mounted mowers must be preselected so that the width shift can be set.

„ To preselect both lateral mowers, press and .

ð The preselected icons are highlighted in colour ( , ).

Æ In the display the icons , change to , . The width shift is activated.

„ Press to move both mowers to the right.

„ Press to move both mowers to the left.

15.6.5

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 110 .

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15 Terminal - Machine Functions

15.6

Working screens in manual mode

15.6.5.1

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

15.6.5.2

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

15.6.5.3

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

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Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

15.6.5.4

Setting the speed of cross conveyor belts

Terminal - Machine Functions 15

Working screens in manual mode 15.6

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

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15 Terminal - Machine Functions

15.7

Working screens in automatic mode

15.6.6

Working screen “Hydraulic system”

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

„

The working screen “Hydraulic system” is displayed, refer to page 111

.

Depressurizing the hydraulic system

„ Press .

Æ All valves are opened for several seconds.

15.6.7

Changing to automatic mode

„ Press .

Æ The display shows the symbol (automatic mode).

15.7

Working screens in automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 127 .

ü Automatic mode is called,

refer to page 122

.

15.7.1

Lowering front mounted mower

„ Press and hold down .

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Terminal - Machine Functions 15

Working screens in automatic mode 15.7

15.7.2

Lifting front mounted mower

„ Press and hold down .

15.7.3

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

15.7.4

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

15.7.5

Setting the speed of cross conveyor belts

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

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15 Terminal - Machine Functions

15.7

Working screens in automatic mode

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

15.7.6

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Lifting/lowering lateral mowers individually

Lower right side mounted mower from headland position to working position

„ Press and release .

Lift right side mounted mower from working position to headland position

„ Press and release .

Lower left side mounted mower from headland position to working position

„ Press and release .

Lift left side mounted mower from working position to headland position

„ Press and release .

15.7.7

124

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 144 .

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Original Operating Instructions 150000704_04_en

Terminal - Machine Functions 15

Working screens in automatic mode 15.7

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

15.7.8

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 144

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

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15 Terminal - Machine Functions

15.7

Working screens in automatic mode

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

15.7.9

Increasing/reducing overcut

By means of overcut, the working width of side mounted mowers to the front mounted mower can be adapted so that there will remain no crop residues when driving straight ahead/around curves.

For the overcut, two different values saved separately can be preset. (e.g. straight ahead driving/driving around curves). The values are entered in menu “Setting the Overcut”.

An input mask opens by tipping the value in front of the icon overcut can be increased or reduced continuously during operation.

in the main window. The

Presetting the first value

„ Press

Auto

once.

Presetting the second value

„ Press

Auto

again.

Setting the overcut during operation

„ Tip the value in front of .

ð The input mask opens.

„ Increase or reduce value.

„ Confirm entry by pressing OK .

Calling up sub-menu “Setting the Overcut”

„ Press and hold down

Auto

.

Æ The menu “Setting the Overcut” is displayed,

refer to page 140 .

15.7.10

Presetting width shift

Both side mounted mowers are moved simultaneously from right to left (round travel) via width shift so that no crop residues will accumulate when mowing on slopes. The values are entered in menu “Setting the Width Shift”.

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Terminal - Machine Functions 15

Operating machine via joystick 15.8

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 143 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 141

.

Preset right width shift.

„ Press

Auto

once.

Preset left width shift.

„ Press

Auto

again.

Bring up sub-menu “Setting the Width Shift”

„ Press and hold down

Auto

.

Æ

The display shows menu 2 “Width Shift”, refer to page 141 .

15.7.11

Changing to manual mode

„ Press .

Æ The display shows the icon (manual mode).

15.8

15.8.1

Operating machine via joystick

Auxiliary functions (AUX)

There are terminals which support the additional function “Auxiliary” (AUX). By means of this function, programmable keys of peripheral equipment (e.g. joystick) can be assigned with functions of the connected job computers. A programmable key can be assigned with several different functions. If key assignments are saved, the display shows corresponding menus when switching on the terminal.

The following functions are available in the “Auxiliary” (AUX) menu:

Auxiliary

Auto

Function in automatic mode

Width shift

Function in manual mode

Not available

Retract side mounted mower right by

8 cm

Retract side mounted mower right by pressing and holding down key

Extend right side mounted mower by

8 cm

Extend right side mounted mower by pressing and holding down key

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15 Terminal - Machine Functions

15.8

Operating machine via joystick

Auxiliary Function in automatic mode

Retract left side mounted mower by

8 cm

Function in manual mode

Retract left side mounted mower by pressing and holding down the key

Extend left side mounted mower by

8 cm

Extend left side mounted mower by pressing and holding down the key

Width shift one step to the left Not available

Width shift one step to the right Not available

Auto

Lift side mounted mowers from working position to headland position

Lower side mounted mowers from headland position to working position

Lift/lower right side mounted mower Not available

Lift/lower left side mounted mower Not available

Lift/lower front mounted mower

Overcut Not available

Lift front mounted mower by pressing and holding down the key

Lower front mounted mower by pressing and holding down the key

Lift the left side mounted mower by pressing and holding down the key

Lower the left side mounted mower by pressing and holding down the key

Lift the right side mounted mower by pressing and holding down the key

Lower the right side mounted mower by pressing and holding down the key

Activate/deactivate SectionControl

ON / OFF

Pressing and holding down key = The function is executed as long as the key is actuated.

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Auxiliary

Terminal - Machine Functions 15

Operating machine via joystick 15.8

Function in automatic mode Function in manual mode

Lift/lower right cross conveyor belt Not available

Lift/lower left cross conveyor belt Not available

Cross conveyor belt faster

Cross conveyor slower

INFORMATION

For further information, please refer to the operating instructions of the used terminal.

15.8.2

Auxiliary assignment of joystick

INFORMATION

The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires.

For further information, please refer to the operating instructions of the used terminal.

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15 Terminal - Machine Functions

15.8

Operating machine via joystick

Recommended configuration of a Fendt joystick

EQ000-545

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Terminal - Machine Functions 15

Operating machine via joystick 15.8

Recommended configuration of a WTK joystick

EQ000-540

ü The switch (1) on the back is in the upper position.

The LED (2) lights up red.

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15 Terminal - Machine Functions

15.8

Operating machine via joystick

EQ000-541

ü The switch (1) on the back is in the bottom position.

The LED (2) lights up green.

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Terminal - Machine Functions 15

Operating machine via joystick 15.8

EQ000-544

ü The switch (1) on the back is in the centre position.

The LED (2) lights up yellow.

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16 Terminal - Menus

16.1

Menu structure

16 Terminal - Menus

16.1

Menu structure

Menu

1

Auto

Sub-menu

2

Auto

3

7

13

4

5

Auto

6

14

13-1 n

13-2 h all h

14-1

14-2

14-3

Designation

Overcut, refer to page 140

Width Shift, refer to page 141

Front Mounted Mower, refer to page 142

Accelerator Rollers, refer to page 143

Manual Control / Time Control / Distance Control,

refer to page 144

Lowering speed, refer to page 146

Overlap, refer to page 147

Counters, refer to page 148

Customer Counter, refer to page 148

Total Counter, refer to page 151

ISOBUS, refer to page 153

Menu 14-1 “Diagnostics Auxiliary (AUX)”,

refer to page 153

Diagnostics Driving Speed Indicator/Direction

Display,

refer to page 154

Setting the Background Colour,

refer to page 155

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Menu

14

15

15-4

15-5

15-6

15-1

15-2

15-3

Sub-menu

14-5

14-7

14-9

14-10

14-11

Terminal - Menus 16

Recurring icons 16.2

Designation

SectionControl,

refer to page 156

Switching Number of Keys, refer to page 158

Switching Between the Terminals, refer to page 159

Switching between Task Controllers,

refer to page 160

Switching Between Data Loggers, refer to page 160

Settings,

refer to page 161

Sensor Test, refer to page 162

Actuator Test,

refer to page 166

Manual Operation without Confirmation Prompts,

refer to page 170

Error List, refer to page 172

Software Information,

refer to page 173

Technician Level, refer to page 174

16.2

Recurring icons

To navigate in the menu level/menus, the following icons appear again and again.

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16 Terminal - Menus

16.2

Recurring icons

Icon Designation

Arrow pointing up

Arrow pointing down

Explanation

Move up in order to select something.

Move down in order to select something.

Arrow pointing to the right Move to the right in order to select something.

Arrow pointing to the left Move to the left in order to select something.

Disk Save the setting.

ESC

DEF

Sensor test

Actuator test

Disk

Leave menu without saving.

By pressing the key longer, the previously viewed working screen is called up.

Reset to factory setting.

Quick access to sensor test (sensors relevant for this menu)

Quick access to actuator test (actuators relevant for this menu)

The mode or value is saved.

Plus

Minus

Increase the value.

Reduce the value.

Arrow pointing to the right Display next mode.

Arrow pointing to the right Display previous mode.

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Terminal - Menus 16

Bring up menu level 16.3

16.3

Bring up menu level

EQ000-504 / EQ000-917

„ To bring up the menu level from the working screen, press .

Æ The display indicates the menu level.

Depending on how the machine is equipped, the menu level 4 is divided into the following menus:

Icon

Auto

Designation

Menu 1 “Overcut” refer to page 140

Auto Menu 2 “Width Shift”,

refer to page 141

Auto

Menu 3 “Front Mounted Mower”,

refer to page 142

Menu 4 “Accelerator Rollers”,

refer to page 143

Menu 5 “Manual Control/Time Control/Distance Control”,

refer to page 144

Menu 6 “Lowering Speed”, refer to page 146

Menu 7 “Overlap”,

refer to page 147

Menu 13 “Counters”, refer to page 148

Menu 14 “ISOBUS”, refer to page 153

Menu 15 “Settings”,

refer to page 161

16.4

Selecting a menu

Calling up menu

The menus are selected depending on used terminal (touch sensitive or not touch sensitive).

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16 Terminal - Menus

16.5

Changing value

For version with “Touch sensitive and not touch sensitive terminal”

By means of adjacent keys

„ To select a menu, press the keys next to

ð The selected menu is highlighted in colour.

or until the desired menu is selected.

„ To call up the menu, press the key next to .

Æ The menu opens.

INFORMATION

When equipped with “touch sensitive terminal”, the icons can directly be pressed.

16.5

By means of the scroll wheel

„ Select the desired menu by means of scroll wheel.

ð The selected menu is highlighted in colour.

„ To call up the menu, press the scroll wheel.

Æ The menu opens.

For version with touch sensitive terminal

By pressing the icons

„ To call up a menu, press the icon (e.g.

Æ The menu opens.

Leaving menu

„ Press or adjacent key.

Æ The menu closes.

) in the display.

Changing value

For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive).

For version with touch sensitive or not touch sensitive terminal

• By means of the scroll wheel

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Terminal - Menus 16

Changing value 16.5

Additionally for “Touch sensitive terminal” version

• By pressing or .

• By tipping the blue value on the display.

If a numeric value is tipped, an input mask opens. For further information on entering values in the input mask, refer to the enclosed operating instructions of the terminal.

Examples:

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

Via plus/minus

The icon in the upper line indicates that the displayed value is saved.

„ To increase the value, press .

„ To reduce the value, press .

ð The icon in the upper line disappears.

„ Press to save the value.

Æ An audio signal will be heard.

Æ The set value is saved

Æ The icon in the upper line is displayed.

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

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16 Terminal - Menus

16.6

Changing mode

16.6

Changing mode

It is possible to select between different modes in individual menus.

The symbol in the upper line indicates that the displayed mode is saved.

„ Press to bring up the next mode.

„ Press to bring up the previous mode.

ð The icon in the upper line disappears.

„ Press to save.

Æ An audio signal is sound, the set mode is saved and the icon line.

is displayed in the upper

„ To leave the menu, press .

16.7

Menu 1 “Overcut”

1

1

EQ000-917 / EQ000-522

ü For The menu level is active,

refer to page 137

.

„ Press

Auto

to open the menu.

Æ The display shows the “Overcut” menu.

Recurring icons refer to page 135 .

Setting the overcut

„ Change value,

refer to page 138

.

1

1

140

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Terminal - Menus 16

Menu 2 “Width shift” 16.8

16.8

Menu 2 “Width shift”

1 1

2 2

EQ000-917 / EQ000-523

The both side mounted mowers can be moved simultaneously to the right or to the left (round trip) via width shift so that no crop residues accumulate when mowing on slopes. The upper values (1) are adopted automatically by the system, diagonal for the lower values (2).

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 143 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 141

.

ü For The menu level is active,

refer to page 137

.

„ Press

Auto

to open the menu.

Æ The display shows the “Lateral displacement“ menu.

Recurring icons refer to page 135 .

Setting the width shift

„ Change value,

refer to page 138

.

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16 Terminal - Menus

16.9

Menu 3 “Front Mounted Mower”

Preset width shift and accelerator rollers at the same time.

16.9

1

16 24

1

24 24

2

24

EQ000-523 / EQ000-926

24 40 % 60 %

„ Set values (1) to the same value.

ð The right figure is shown in the display.

„ Set the values (2) for accelerator rollers.

Æ Via function “Preset width shift”, the accelerator rollers can be started simultaneously with width shift for round trip. The values (2) are adopted automatically by the system, diagonally for round trip.

Menu 3 “Front Mounted Mower”

EQ000-917 / EQ000-524

ü For The menu level is active,

refer to page 137

.

„ Press to open the menu.

Æ The display shows menu “Front Mounted Mower”.

Recurring icons refer to page 135 .

You can select between three modes.

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Terminal - Menus 16

Menu 4 “Accelerator Rollers” 16.10

Icon Explanation

• The front mounted mower is lifted/lowered via control unit on tractor side.

Mode 1/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is always lifted completely.

Mode 2/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is lifted time-controlled.

• The time for lifting can be set.

Mode 3/3

Changing mode

„ Call up and save mode,

refer to page 140 .

Setting the lifting time

„ Select and save mode 3.

„ Change value,

refer to page 138

.

16.10

Menu 4 “Accelerator Rollers”

EQ000-917 / EQ000-525

ü For The menu level is active,

refer to page 137

.

„ Press

Auto

to open the menu.

Æ The display shows the “Accelerator rollers” menu.

Recurring icons refer to page 135 .

You can select between two modes:

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16 Terminal - Menus

16.11 Menu 5 “Manual Control/Time Control/Distance Control”

Icon

AUTO

Mode 1/2

Mode 2/2

Designation

Accelerator rollers systemcontrolled

Explanation

• The height of the accelerator rollers is determined by the system in automatic mode and is adapted to the speed of the cross conveyor belt.

Manual setting of accelerator rollers

• The manual value input for accelerator rollers ( , ) is released in the main window for automatic mode.

• The value input in the main window is touchable.

Changing mode

„ Call up and save mode,

refer to page 140 .

16.11

Menu 5 “Manual Control/Time Control/Distance Control”

5

1/3

EQ000-917 / EQ000-734

ü For The menu level is active,

refer to page 137

.

„ Press to open the menu.

Æ The display shows the “Manual control/time control/distance control“ menu.

Recurring icons refer to page 135 .

You can select between three modes.

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Icon

Mode 1/3

Mode 2/3

Mode 3/3

Terminal - Menus 16

Menu 5 “Manual Control/Time Control/Distance Control” 16.11

Designation

Manual control

Explanation

• With key ( / ) pressed, first the front mounted mower are lowered or raised. After releasing the key ( /

Time control

Distance control

Changing mode

„ Call up and save mode,

refer to page 140 .

Setting the time control for mode 2

), the side mounted mowers are lowered or raised.

• Determines the delay time of lifting or lowering of the lateral mowers to the front mounted mower.

• The delay time can be set, refer to page 145 .

before the side mounted mowers are lifted or lowered to the front mounted mower.

• The route can be set,

refer to page 146

.

5.0

s

2/3

5.0

s

EQ000-917 / EQ000-735

„

Select and save mode 2, refer to page 140

.

Display area

Pos.

(1)

(2)

(3)

Designation

Delay time for lifting

Delay time for lowering

Value input

Explanation

• Selectable

Entering delay time

„ Change value,

refer to page 138

.

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Original Operating Instructions 150000704_04_en

1

2

3

3

145

16 Terminal - Menus

16.12 Menu 6 “Lowering Speed”

5

EQ000-917 / EQ000-736_1

„

Select and save mode 3, refer to page 140

.

Display range

Pos.

(1)

(2)

(3)

Designation

Distance to be covered for lifting

Distance to be covered for lowering

Value input

Explanation

• Selectable

1

8,0 m

3

3/3

2

6,0 m

3

Entering route

„ Change value,

refer to page 138

.

16.12

Menu 6 “Lowering Speed”

146

EQ000-917 / EQ000-699_1

ü For The menu level is active,

refer to page 137

.

„ Press to open the menu.

Æ The display shows the “Lowering speed” menu.

Recurring icons refer to page 135 .

1

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Display range

Pos

(1)

Designation

Lowering speed

Setting the lowering speed

„ Change value,

refer to page 138

.

16.13

Menu 7 “Overlap”

Terminal - Menus 16

Menu 7 “Overlap” 16.13

Explanation

• 1 = highest lowering speed

• 2 = middle lowering speed

• 3 = lowest lowering speed

1

EQ000-917 / EQ000-918

In this menu, the accuracy of the counter “Surface counter” can be set by means of overlap.

ü For The menu level is active,

refer to page 137

.

„ Press to open the menu.

Æ The display shows the “Overlap” menu.

Recurring icons refer to page 135 .

Display range

Pos.

(1)

Designation

Value for overlap

Explanation

• Selectable

Setting the overlap

„ Change value,

refer to page 138

.

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16 Terminal - Menus

16.14 Menu 13 “Counters”

16.14

Menu 13 “Counters”

EQ000-917 / EQ000-919

ü For The menu level is active,

refer to page 137

.

„ To open the menu, press .

Æ The display shows the "Counter" menu.

Depending on how the machine is equipped, the menu “Counters” is divided into the following sub-menus:

Icon Designation

Menu 13-1 “Customer Counter”, refer to page 148

n h

Menu 13-2 “Total Counter”,

refer to page 151

all h

16.14.1

Menu 13-1 “Customer Counter”

148

EQ000-919 / EQ000-526

ü

Menu 13 “Counter” is called.“ refer to page 148 .

„ Press n h to open the menu.

Æ The display shows “Customer counter” menu.

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Terminal - Menus 16

Menu 13 “Counters” 16.14

Display range customer counter

Icon Designation

Customer counters

Recurring icons refer to page 135 .

Calling up detail counter/customer counter

Explanation

• Customer counters 1 to 20.

• The activated customer counter is highlighted in grey (

• The selected customer counter is located between the lines.

).

• The selected customer counter must not be activated.

• The designation next to the customer counter can be selected. The input mask opens.

• The detail counter is called up by tipping

the icon,, refer to page 149

EQ000-526 / EQ000-527

ü The menu 13-1 “Customer Counter” is active.

„ To bring up the detail counter, press .

„ To bring up customer counter, press

Icon

.

Designation

Delete the values for the selected customer counter

Explanation

• The designation is not deleted.

Display detail counter • Additional counter information for the selected customer counter is displayed.

Display customer counter • A list of all customers is displayed.

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16 Terminal - Menus

16.14 Menu 13 “Counters”

Display range detail counter

Icon Designation Explanation

Activated customer counter • Here customer counter 1

Name h ha ac

Operating hours counter

“Surface” counter

“Total area” counter

Counter “Mowed without cross conveyor belt”

• The operating hours counter counts when the electronics is turned on and the PTO shaft is running.

• This counter will only appear when the corresponding parameter is released in menu “Technician”.

• The “Surface” counter counts when the tractor sends the “forward travel” signal to the job computer and at least one mower is used.

• The “Surface” counter stops as soon as the tractor is at standstill or no mower is used.

• The displayed area must not correspond to the actually mowed area as it is also possible that mowing was carried out with tractors which have not send the

“forward travel” signal.

• Left column time:

• Total time of counters “Mowed with cross conveyor belt” and “Mowed without cross conveyor belt”.

• Right column time:

• Sum of surface mowed with and without cross conveyor belt.

• Left column time:

• The time during which it was mowed without cross conveyor belt.

• Right column time:

• The area mowed without cross conveyor belt

Counter “Mowed with cross conveyor belt”

• Left column time:

• The time during which it was mowed with cross conveyor belt.

• Right column time:

• The area which was mowed with cross conveyor belt

Create designation for customer counter

• You can create a name for each customer counter.

• The input is limited to 15 characters.

• Touchable

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Terminal - Menus 16

Menu 13 “Counters” 16.14

Activating customer counter

ü The detail counter is called.

„ To select the customer counter, press or .

„ To activate the customer counter, press .

Æ The new activated customer counter is highlighted in grey.

Resetting customer counter

The customer counter to be reset must not be activated.

„ To select the customer counter, press or .

„ Press .

ð The selected customer counter is reset to zero.

ð The designation of the customer counter is not deleted.

Changing the designation of a customer counter

„ Press on “Designation”.

ð An input mask opens.

„ Enter designation via keypad.

„ Press to save the designation.

„ In order to leave the input mask without saving, press .

16.14.2

Menu 13-2 “Total Counter”

The total operating hours counter starts to count as soon as the electronics is turned on and the

PTO shaft is running. The total operating hours counter cannot be deleted.

EQ000-919 / EQ000-528

ü Menu 13 “Counters” is called.

refer to page 148

.

„ Press all h to open the menu.

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16 Terminal - Menus

16.14 Menu 13 “Counters”

ð The display shows the “Total counter” menu.

Display range

Icon Designation

“Surface” counter

Explanation

• Depending on set system of units.

ha

/ ac

Operating hours counter h

Total counter • Cannot be deleted.

• The total counter consists of total operating hours counter h

and total surface counter ha

.

• Can be deleted.

Season counter 1

1

Day counter 2

2

• Can be deleted.

Resetting season counter

„ Press

1

.

Æ The season counter is reset to zero.

Resetting day counter

„ Press

2

.

Æ The day counter is reset to zero.

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Terminal - Menus 16

Menu 14 “ISOBUS” 16.15

16.15

Menu 14 “ISOBUS”

EQ000-917 / EQ000-154_1

ü The menu level has been selected,

refer to page 137 .

„ To open the menu, press .

Æ The display shows the "ISOBUS" menu.

Depending on how the machine is equipped, the “ISOBUS” menu is divided into the following sub-menus:

Icon Designation

Menu 14-1 “Diagnostics Auxiliary (AUX)“, refer to page 153

Menu 14-2 “Diagnostics Driving Speed Indicator/Direction Display”,

refer to page 154

Menu 14-3 “Setting the Background Colour”,

refer to page 155

Menu 14-5 “SectionControl”, refer to page 156

Menu 14-7 “Switching Number of Keys”, refer to page 158

Menu 14-9 “Switching Between the Terminals”, refer to page 159

Menu 14-10 “Switching Between Task Controllers”,

refer to page 160

Menu 14-11 “Switching between Data Loggers”, refer to page 160

16.15.1

Menu 14-1 “Diagnostics Auxiliary (AUX)”

A representation of the joystick appears on the display. If functions are operated using the joystick, the display lists the icons of these functions. The functions cannot be executed in this menu.

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16 Terminal - Menus

16.15 Menu 14 “ISOBUS”

EQG000-011

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ To open the menu, press .

Æ The display shows the “Auxiliary Diagnostics (AUX)” menu.

16.15.2

Menu 14-2 “Driving speed/direction of travel diagnostics”

14-2

< - - 0

3,9 km/h

8 m

400 UPM

1 2 3 4

EQG000-012

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ To open the menu, press .

Æ The display shows the “Driving speed/direction of travel diagnostics” menu .

5

Display area

Icon Designation

Wheel-based speed

Explanation

Value is provided by tractor via ISOBUS.

<--- 0

0 --->

PTO speed

Forward travel

Reverse travel

Parameter selected ISOBUS evaluation

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Icon Designation

Parameter not selected

Terminal - Menus 16

Menu 14 “ISOBUS” 16.15

Explanation

ISOBUS evaluation

1

2

3

4

Working lights “Tractor rear/top”

Working lights “Tractor right/left side”

Working lights “Tractor accessory equipment”

Working lights “Tractor accessory equipment retrofitted”

Tractor parking light day/ night

State:

Working lights not activated.

Working lights on.

Working lights off.

5

16.15.3

Menu 14-3 “Setting the Background Colour”

EQG000-042

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ To open the menu, press .

Æ The display shows the “Background colour” menu .

Recurring icons refer to page 135 .

Display area

You can select between three modes.

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16 Terminal - Menus

16.15 Menu 14 “ISOBUS”

Icon Designation Explanation

Background colour white Recommended for the day.

Mode 1/3

Background colour grey Recommended for the night.

Mode 2/3

Mode 3/3

Background colour automatic

The background colour is specified by the tractor via the parking light.

• Tractor parking light on, background colour grey.

• Tractor parking light off, background colour white.

Changing mode

„ Call up and save mode,

refer to page 140 .

16.15.4

Menu 14-5 “SectionControl”

In this menu the following data must be entered for SectionControl:

• Distance from front mounted mower to rear mounted mower

• Working width front mounted mower

• Delay for lifting the front mounted mower

• Delay for lowering the front mounted mower

Based on entered data, the system determines the GPS-controlled mower lifting.

In order to prevent that the side mounted mowers lower unintentionally into the swath when mowing with cross conveyor belt, the box for swath marking can be ticked.

If swath marking is activated, the entire area ( ) is marked as worked, irrespective of any remaining unmown crop stalks on the ground. The advantage of this is that the mowers do not lower unintentionally into the swath.

If swath marking is not activated, the entire area ( ) is marked as worked. The system detects unmown crop stalks (even the smallest strips) although a swath was laid above these crop stalks. The disadvantage of this is that the system lowers the mowers when driving over a swath the next time even though there is a swath on the ground.

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Terminal - Menus 16

Menu 14 “ISOBUS” 16.15

14-5 14-5

600 cm

300 cm

600 cm

300 cm

0,0 s

2,0 s

0,0 s

2,0 s

EQG000-023

ü The accessories kit 167 “Parts kit front mounted mower control” is mounted.

ü The accessories kit 218 “

KRONE DigitalSystems

SectionControl machine” is mounted.

ü

In “Front Mounted Mower” menu, either mode 2/3 or mode 3/3 is selected, refer to page 142

.

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ Press to open the menu.

Æ The display shows the “SectionControl” menu.

Recurring icons refer to page 135 .

Display range

Icon Designation

Distance from front mounted mower to rear mounted mower

Explanation

• Measured between cutterbar of front mounted mower and cutterbar of rear mounted mower.

• The value can be selected.

Working width front mounted mower

• The value can be selected.

Delay for lifting the front mounted mower

• The value can be selected.

Delay for lowering the front mounted mower

• The value can be selected.

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16 Terminal - Menus

16.15 Menu 14 “ISOBUS”

Icon Designation

Box for swath marking ticked

Explanation

• When the cross conveyor belts are lowered, the entire area ( ) up to the middle of the attachment is marked as worked, irrespective of any remaining unmown crop stalks on the ground.

Box for swath marking unticked

• The worked area that is marked (

) corresponds to the working width of the rear unit.

„ Enter the values for the distance from front mounted mower to rear mounted mower, working width of front mounted mower and delay for lift/lower front mounted mower.

„ Change value,

refer to page 138

.

Tick/untick the box for swath marking

„ To tick the box for swath marking, press .

In the display, the icon changes from to .

„ To untick the box for swath marking, press .

In the display, the icon changes from to .

16.15.5

Menu 14-7 "Changing over number of keys"

INFORMATION

This menu is only available on ISOBUS terminals with less than 8 keys.

For ISOBUS terminals with less than 8 keys, an additional ISOBUS joystick is recommended for a more convenient operation of the attached machine. For the assignment of the joystick

refer to page 129

.

In this menu the working screen is set to 5 or 8 keys. When changing to eight keys, additional keys are virtually included and can be reached by scrolling.

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14-7

Terminal - Menus 16

Menu 14 “ISOBUS” 16.15

1/2

EQ000-154_1 / EQ000-159_1

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ Press to open the menu.

Æ The display shows menu “Switching Number of Keys”.

Recurring icons refer to page 135 .

The current status is displayed as an icon.

Icon Designation

Terminal with five keys without virtual keys

Mode 1/2

Terminal with less than eight keys and use of virtual keys.

Mode 2/2

Changing mode

„ Call up and save mode,

refer to page 140 .

16.15.6

Menu 14-9 “Switching Between the Terminals”

INFORMATION

This menu is only available if several ISOBUS terminals are connected.

When switching over for the first time, the configuration of the machine is loaded into the next terminal. The loading process may take a few minutes. The configuration is stored in the memory of the next terminal.

Up to the next call, the machine is no longer available in the previous terminal.

When restarting, the system makes attempts to start the last used terminal. If the last used terminal is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new terminal and loads the specific menus into the terminal. Loading may take a few minutes.

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Original Operating Instructions 150000704_04_en 159

16 Terminal - Menus

16.15 Menu 14 “ISOBUS”

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ To change to the next terminal, press .

16.15.7

Menu 14-10 “Switching between Task Controllers”

INFORMATION

This menu is only available if several Task Controllers are connected.

The first time you switch over, the configuration of the next Task Controller is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next

Task Controller.

Up to the next call, the machine is no longer available in the previous Task Controller.

When restarting, the system makes attempts to start the last used Task Controller. If the last used Task Controller is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new Task Controller and loads the specific data into the

Task Controller. The loading process may take a few minutes.

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ To change to the next Task Controller, press .

16.15.8

Menu 14-11 “Switching between Data Loggers”

INFORMATION

This menu is only available if several data loggers are connected.

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Terminal - Menus 16

Menu 15 “Settings” 16.16

The first time you switch over, the configuration of the next data logger is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next data logger.

Up to the next call, the machine is no longer available in the previous data logger.

When restarting, the system makes attempts to start the last used data logger. If the last used data logger is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new data logger and loads the specific data into the data logger. The loading process may take a few minutes.

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 153

.

„ To change to the next data logger, press .

16.16

Menu 15 “Settings”

EQ000-917 / EQ000-157

ü For The menu level is active,

refer to page 137

.

„ To open the menu, press .

Æ The display shows the "Settings" menu.

Depending on how the machine is equipped, the menu “Settings” is divided into the following sub-menus:

Icon Designation

Menu 15-1 “Sensor Test”,

refer to page 162

Menu 15-2 “Actuator Test”,

refer to page 166

Menu 15-3 “Manual Operation without Conformation Prompt”, refer to page 170

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16 Terminal - Menus

16.16 Menu 15 “Settings”

Icon Designation

Menu 15-4 “Error List”,

refer to page 172

Menu 15-5 “Software Information”, refer to page 173

Menu 15-6 “Technician Level”, refer to page 174

16.16.1

Menu 15-1 “Sensor Test”

WARNING

Danger of injury in the danger zone of the machine

If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.

Thus there is a risk of serious injuries or death.

„ Turn off PTO shaft.

In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted.

EQ000-157_1 / EQ000-920

ü

Menu 15 “Settings” is called, refer to page 161 .

„ To open the menu, press .

Æ The display shows the "Sensor test" menu.

Testing the sensor

„ To test a sensor, press on the sensor symbol.

Æ Mask “Sensor test” opens.

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Terminal - Menus 16

Menu 15 “Settings” 16.16

EQ000-530 / EQ000-920

Icon Designation

Choose previous sensor

Explanation

Choose next sensor

Open “Sensor test” mask Mask “Sensor test” opens.

Close “Sensor test” mask The “Sensor Test” menu opens.

Leaving menu All entries and functions are cancelled by pressing the ESC key. Modifications made will not be adopted and the previously valid value will be kept.

Setting values:

The minimum and maximum setting value with attenuated sensor (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display.

The distance from the sensor to the metal must be adjusted so that in the attentuated state the bar is in the upper marking. Then check whether the bar is in unattenuated state in the lower marked area.

Possible sensors (depending on the machine configuration)

No.

B1

Sensor

B1

Designation

Front mounted mower top

B2 B2

B4 B4

R

Tank pressure

Speed mower right

B5

B7

B5 L

B7

R

Speed mower left

Cross conveyor belt right bottom

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16 Terminal - Menus

16.16 Menu 15 “Settings”

No.

B9

Sensor

B9

L

B11 B11

R

B12 B12

R

B13 B13

L

B14 B14 L

B16 B16

R

B17 B17

L

B18 B18

R

B19 B19

L

B29 B29

B36 B36

R

B37 B37

L

BM2 BM2

L

BM3 BM3

R

State digital sensors

Icon State

Alive (iron)

1

Not alive (no iron)

2

3 Cable break

Short circuit

4

Designation

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

Position right (up to approx. 110°)

Position left (up to approx. 110°)

Transport position right

Transport position left

PTO speed

Headland position right

Headland position left

Position accelerator roller left

Position accelerator roller right

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Terminal - Menus 16

Menu 15 “Settings” 16.16

State load bolt

Icon

0

State

Sensor OK

Cable break/short circuit on the sensor

7

Connection to force measurement amplifier interrupted.

8

Communication error with force measurement amplifier

State communication

Icon State

Communication error with steering computer (ME)

ME

Communication error with KRONE PIC-I02 computer

PIC-I02

Communication error with KRONE PIC-I02 computer

PIC-I01

State pressure sensors

Icon p< bar

State

Pressure threshold is not reached.

p> bar

Pressure threshold is reached.

Diagnostics supply voltage

EQG000-017

No.

U1

Icon

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Designation

Supply voltage

165

16 Terminal - Menus

16.16 Menu 15 “Settings”

Nominal voltages

Display

12V tot.

12V V term

12 VSi

12V ana

8V dig

12 V Pow2

12 V Pow3:

Setting range

11 - 14.5 V

11 - 14.5 V

11 - 14.5 V

11.9 - 12.1 V

8.7 - 8.9 V

11 - 14.5 V

11 - 14.5 V

16.16.2

Menu 15-2 “Actuator Test”

WARNING

Risk of injury due to non-observance of the safety routines

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

The actuator test is used to test the actuators installed on the machine. An actuator can only be tested when it is powered. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine possible errors in the actuator system.

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM:

I=

300

0mA

EQG000-018

ü

Menu 15 “Settings” is called, refer to page 161 .

„ To open the menu, press .

Æ The display shows the "Actuator test" menu.

Recurring icons refer to page 135 .

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Y12

Y13

Y16

Y17

Y18

Y7

Y8

Y9

Y10

Y11

Y19

Y20

Y21

Y5

Y6

Y2

Y4

Terminal - Menus 16

Menu 15 “Settings” 16.16

Possible actuators (depending on how the machine is equipped)

No.

Y1

Actuator Designation

Pilot valve 1

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower mower on right

Lift mower on right

Lower mower on left

Lift mower on left

Lower front mounted mower

Lift front mounted mower

Cross conveyor belt left*)

Cross conveyor belt right*)

Fold up*)

Fold up_3

Pendulum release right

Pendulum release left

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16 Terminal - Menus

16.16 Menu 15 “Settings”

No.

Y22

Actuator Designation

Working width left*)

Y24

Y25

Y26

Working width right*)

Reverse working width on right

Reverse working width on left

Y38

M1

M2

M3

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left (linear motor)

Adjust accelerator rollers on right (linear motor)

*) 2 valves which must be switched.

State actuators

Icon State

Actuator ON

1

Actuator OFF

2

No supply voltage; the fuse could be defective.

3 /

„ Observe the safety routine "Run actuator test safely",

refer to page 27

.

Diagnostics for digital actuators

15-2

Y01

Fkt 1

Y02

Fkt 2 state: 2

OFF

Y04 kg

R

EQG000-019

168

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Terminal - Menus 16

Menu 15 “Settings” 16.16

Errors are only displayed if the actuator is switched on and actuator test can be performed. The

LED on the plug can also be checked directly on the actuator.

WARNING! Functions are directly executed by energizing the actuators.

As a result, machine parts may start to move unintentionally, persons may be caught and injured. For actuator test, the machine must be in the working position.

ü The machine is in working position.

„ Press to switch the actuator on.

„ Press to switch the actuator off.

Diagnostics for analogue actuators

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM:

I=

300

0mA

EQG000-020

A current (in mA) can be set with the PWM value (in parts per thousand).

With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature).

Engines

15-2

M1

M

M2 L

M3 R state: 2

OFF

EQ000-533

„ To carry out the function, press or .

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16 Terminal - Menus

16.16 Menu 15 “Settings”

16.16.3

Menu 15-3 "Manual operation without confirmation prompt"

WARNING

Risk of accident due to manual operation without confirmation prompt

Manual operation is performed when tractor engine is running and without confirmation prompt. The functions are performed immediately ( also in transport position ). Thus there is a risk of serious injuries or death.

ü The executing person must know which machine parts are actuated via manual operation.

ü The manual operation is only performed by persons familiar with the machine.

ü There is no one in the danger zone.

ü The manual mode is executed from a safe position outside the area that is affected by machine parts moved by the actuators (lateral mowers, front mounted mower, cross conveyor belt, ...).

„ Turn off PTO shaft.

„ Remove the universal shaft on the tractor.

„ In case of emergency, immediately switch off the hydraulic system.

„ If necessary, switch off the machine immediately, switch off the engine and remove the ignition key.

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Terminal - Menus 16

Menu 15 “Settings” 16.16

EQ000-157 / EQ000-537 / EQ000-538 / EQ000-539

ü

Menu 15 “Settings” is called, refer to page 161 .

„ To open the menu, press .

ð When opening the menu “Manual operation without confirmation prompt”, the display always shows the error message .

„ To continue with manual operation, acknowledge the error message, .

Æ The display shows the “Manual operation without confirmation prompt” menu.

Recurring icons refer to page 135 .

Icon Designation

Call up the next page

Call up the previous page

Possible functions (depending on how the machine is equipped)

Icon Function

Lift right side mounted mower

Icon Function

Lift left cross conveyor belt

Lower right side mounted mower

Lift left side mounted mower

Lower left cross conveyor belt

Extend right side mounted mower

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16 Terminal - Menus

16.16 Menu 15 “Settings”

Icon Function

Lower left side mounted mower

Icon

Lift front mounted mower

Lower front mounted mower

Fold up side mounted mowers right/left

R

Fold down side mounted mowers right/left

Lower right cross conveyor belt

R

Lift right cross conveyor belt

L

L

Function

Retract right side mounted mower

Extend left side mounted mower

Retract left side mounted mower

Retract accelerator roller right

Extend right accelerator roller

Retract left accelerator roller

Extend left accelerator roller

WARNING!

By pressing the icon, the function is directly executed without confirmation prompt.

Thus there is a risk of injury. Observe the above mentioned warning sign.

„ To perform a function, press the corresponding key for the icon.

16.16.4

Menu 15-4 “Error List”

172

EQ000-164

ü

Menu 15 “Settings” is called, refer to page 161 .

„ Press to open the menu.

Æ The display shows the “Error list” menu.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Terminal - Menus 16

Menu 15 “Settings” 16.16

Display area

Icon

(1)

Designation

Consecutive numbering

Error number

Explanation

Incoming time

refer to page 175

,

refer to page 176 ,

refer to page 178

• According to total operating hours counter h

16.16.5

Menu 15-5 “Software Information”

EQG000-016

ü

Menu 15 “Settings” is called, refer to page 161 .

„ To open the menu, press .

Æ The display shows the "Software info" menu.

Display area

Icon

SW

Designation

Complete software version of machine

Job computer version

ISO

Icon

SW

ISOBUS software version

Designation

Total software version of the machine

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16 Terminal - Menus

16.17 Error Messages

16.16.6

Menu 15-6 “Technician Level”

EQG000-014

ü

Menu 15 “Settings” is called, refer to page 161 .

„ Press to open the menu.

Æ The display shows the “Technician level” menu.

The menu “Technician Level” is password-protected.

The display shows the password query.

16.17

Error Messages

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, refer to page 175

.

„ If the malfunction cannot be remedied, consult a KRONE service partner.

A514

U1

Low

EQG000-034

The display shows an error message if a malfunction occurs on the machine. At the same time an audio signal will be heard (continuous horn sound). Description, possible cause and remedy,

refer to page 175

.

The following key functions can be selected:

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Symbol

Terminal - Menus 16

Error Messages 16.17

Designation

Acknowledging the error message

Delete error message

Explanation

If the fault occurs again, the error message will appear again.

The error message will no longer be displayed until the operating terminal is next started.

16.17.1

General Error Messages

No./icon

A01/501

12V Pow2

A02/502

12V Pow3

503

Possible cause

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V2FU_L

Remedy

„ Check the connection for short circuit.

• The fuse resets itself after the unit has cooled down.

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V3FU_L

• The connection to the terminal was interrupted.

„ Check wiring of terminal.

„ Check the connection for short circuit.

A04/504

505

506

A14/514

LOW

A15/515

• The connection to the joystick is interrupted.

• The joystick is not properly connected.

• The connection to Task

Controller is interrupted.

• The Task Controller is not properly connected.

„

„

Check wiring of joystick.

Check wiring of Task Controller.

• The connection to tractor ECU is interrupted.

• The tractor ECU is not properly connected.

„ Check wiring to tractor ECU.

• Undervoltage

• The tractor battery is defective.

• The alternator of the tractor is too weak.

• The 12V power supply is too low on tractor side or is not properly connected to the battery.

„ Connect KRONE connector cable directly to the tractor battery.

„ Check the alternator of the tractor.

• Overvoltage

• The alternator of the tractor is defective.

High

516 • The connection to data logger is interrupted.

• The data logger is not properly connected.

„ Check wiring of data logger.

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Original Operating Instructions 150000704_04_en 175

16 Terminal - Menus

16.17 Error Messages

No./icon

A21/521

PI/I01

A22/522

PI/I02

A25/525

Possible cause

• The CAN connection between job computer and KRONE-PIC I/1 computer is interrupted.

• CAN wiring is defective.

• KRONE-PIC-I01 computer is inactive.

• CAN connection is interrupted between job computer and KRONE-

PIC I/2 computer.

• CAN wiring is defective.

• KRONE PIC-I02 computer is inactive.

• The menu “Manual mode without confirmation prompt” was called up.

Remedy

„ Check CAN wiring.

„ Replace KRONE-PIC-I01 computer.

„ Check CAN wiring.

„ Replace KRONE-PIC-I02 computer.

„ Observe warning sign in menu 15-3

“Manual mode without confirmation

prompt”, refer to page 170

.

16.17.2

Logical Error Messages

No./symbol

1

2

3

4

5

R

Possible cause

• The PTO shaft still runs while attempting to move the right mowing unit to the transport position.

• The PTO shaft still runs while attempting to move the left mowing unit to the transport position.

Remedy

„ Switch off the PTO shaft and wait until the PTO shaft stops.

• The pressure threshold is not reached.

• The tractor engine is off.

• The hydraulic block is not receiving any oil.

„ Start the tractor engine.

„

„

Set the control unit to pressure.

Check the LS hydraulic system.

• The information appears when the machine is folded into the transport position.

„ Observe the transport height .

„ Check whether the side guards have been folded.

• The nominal working width on the right is not reached.

„ Check the components for the width displacement for damage .

„ Fully retract the lateral mowing unit .

6

L

• The nominal working width on the left is not reached.

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Original Operating Instructions 150000704_04_en

16

L

17

R

18

ERROR

20

No./symbol

11

L

12

R

13

L

14

R

15

Terminal - Menus 16

Error Messages 16.17

Possible cause

• The accelerator roller on the left is not reached.

Remedy

„ Check the components for the accelerator rollers for damage.

• The accelerator roller on the right is not reached.

• Time error: The process for raising the left mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for raising the right mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• Time error: The process for raising the front mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• The friction clutch is activating.

• The mowing unit is raising in automatic mode.

„ Switch off the PTO shaft and wait until the PTO shaft stops.

„ Determine and eliminate the cause of the friction clutch activating.

• The "PTO speed" sensor has been incorrectly set.

„ Correctly set the sensor .

Manual operation:

• When folding the right mowing unit, the width displacement is less than 16 cm.

„ Set the width displacement greater than

16 cm .

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16 Terminal - Menus

16.17 Error Messages

No./symbol

21

22

L

23

R

Possible cause

Manual operation:

• When folding the left mowing unit, the width displacement is less than 16 cm.

• Time error: The process for moving the left cross conveyor into position is taking longer than 30 s.

Remedy

„ Set the width displacement greater than

16 cm .

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for moving the right cross conveyor into position is taking longer than 30 s.

16.17.3

Physical Error Messages

No./icon

104

B4

R

Sensor

Rotational speed of right mower

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

105

B5 L

Rotational speed of left mower

Cross conveyor belt right bottom

107

B7

R

109

B9

L

113

B13

L

114

B14

L

111

B11

R

112

B12

R

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

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No./icon

118

B18

R

119

B19 L

129

B29

136

B36

R

137

B37

L

152

BM2

L

153

BM3

R

No./icon

304

Y04 kg

R

305

Y05 L kg

338

Y38

PTO speed

Terminal - Menus 16

Task Controller 16.18

Sensor

Transport position right

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

Transport position left

Headland position right

Headland position left

Position accelerator roller left

Position accelerator roller right

Actuator Possible cause

Mower relief right • The actuator or the supply line is defective.

Remedy

„ Perform actuator test.

„ Check actuator and supply line for damage.

Mower relief left

Cross conveyor belt

16.18

Task Controller

Designation

Mower

Working mode

Working width

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Value range/unit

In millimeters (mm)

Description

6 = mowing

The current working width (0 –

 10,100 mm).

179

16 Terminal - Menus

16.18 Task Controller

Designation

Max. working width

Value range/unit

In millimeters (mm)

Worked area

Active distance

Inactive distance

Working state

In hectares (ha)

In kilometres (km)

In kilometres (km)

Total working hours

Total area of the machine

Total distance lifetime

Inactive distance lifetime

Active lifetime

Inactive lifetime

SectionControl Enable

Actual workstate of sections

Target workstate of sections

Coupling point

Offset X

Offset Y

Offset Z

Left mower

Working position left mower

In hours (h)

In hectares (ha)

In kilometres (km)

In kilometres (km)

In hours (h)

In hours (h)

Offset X left mower

Offset Y left mower

Working width left mower

Working length left mower

Working mode left mower

In millimeters (mm)

Description

The maximum working width with set width adjustment

(9,300 – 10,100 mm).

Is only counted if TECU

(tractor data) is available.

0 = time counter OFF

1 = time counter ON

Is counted as soon as electronics is turned on.

Is only counted if TECU

(tractor data) is available.

Is counted if working status is

1.

Is counted if working status is

0.

Is required for SectionControl.

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

Latency ON left mower

Latency OFF left mower

Front mower

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Original Operating Instructions 150000704_04_en

Designation

Working position front mower

Value range/unit

Offset X front mower

Offset Y front mower

Working width front mower

Working length front mower

Working mode front mower

Latency ON front mower

Latency OFF front mower

Right mower

Working position right mower

Offset X right mower

Offset Y right mower

Working width right mower

Working length right mower

Working mode right mower

In millimeters (mm)

Latency ON right mower

Latency OFF right mower

Terminal - Menus 16

Task Controller 16.18

Description

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

11 = swathing

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

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17 Settings

17.1

Setting the cutting height

17 Settings

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

17.1

Setting the cutting height

182

KMG000-035

The cutting height is adjusted via the top link (1).

Setting range of the cutting height,

ü The support jack/the support jacks are swivelled down,

refer to page 69

.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

„ Lower the machine up to the support jack/(s).

„

Shut down and safeguard the machine, refer to page 26 .

„ Rotate the top link until the cutting height is set.

ð Top link longer = greater cutting height

ð Top link shorter = smaller cutting height

„

Swivel the support jack/(s) up, refer to page 68

.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

17.2

Setting high-cut skids

For version with “high-cut skids”

Settings 17

Setting high-cut skids 17.2

17.3

KMG000-025

The cutting height can be increased by means of high cut skids. Mount high cut skids according to figure under the cutting discs or under the mower drum.

ü The machine is in headland position.

ü The mower is securely supported,/The mowers are securely supported,

refer to page 26 .

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Insert the high-cut skid (3) into the sliding skid (2) and screw it.

Setting the lateral links

KMG000-024

To mow, set the height of the three-point hitch so that the height of lateral links (3) in front area

(1) and rear area (2) is similar. The setting is made by raising the machine.

„ Raise the machine until the lateral suspension arms (3) are set to X = approx. 0 mm .

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Original Operating Instructions 150000704_04_en 183

17 Settings

17.4

Setting the lifting/lowering speed on the hydraulic cylinder

17.4

Setting the lifting/lowering speed on the hydraulic cylinder

For the “operation panel” version

KMG000-036

The lifting speed / lowering speed from working position to headland position and vice versa is set via throttle (3).

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen hexagon nut (1).

INFORMATION: Even the minutest adjustments on the stud screw (b) causes a great change of lifting/lowering speed. Screw out the stud screw at maximum up to the coloured marking.

„ Rotate stud screw (2).

ð By screwing it in, the oil flow is reduced and the lifting speed/lowering speed is thus slower.

ð By unscrewing it, the oil flow is increased and the lifting speed/lowering speed is thus faster.

„ Lock stud screw by means of hexagon nut (1).

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17.5

Setting the side guards

Settings 17

Setting the side guards 17.5

KMG000-078

The protective equipment can be adapted to harvesting conditions by adjusting the guards. In order to avoid that crop stalks bend because the guards are too low, set the guards higher. To avoid that stones are slung away when the crops are low, set the guards lower.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

Setting the side guard (1)

„ Press down the ratchet using a screwdriver (8) and fold up the side guard (1).

„ Loosen the screws (4).

„ Set the height of the side guard (1) by means of the console (5).

„ Tighten the screws (4).

Setting the side guard (2)

„ Fold up the front safety device (3),

refer to page 66

.

„ Loosen the screws (6).

„ Set the height of the side guard (2) by means of the console.

„ Tighten the screws (6).

„ Set both side guards equally.

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Original Operating Instructions 150000704_04_en 185

17 Settings

17.6

Checking/setting locking of side guards

17.6

Checking/setting locking of side guards

17.7

KMG000-042

The locking (2) prevents during use that the side guard (1) is folded up and foreign bodies are slung away. Therefore make sure every time before using the machine that the side guard (1) of the machine is folded down and secured by the locking (2).

Checking the locking

„ Move machine to working position, (ISOBUS terminal:

refer to page 70 ; Operation

panel:

refer to page 77 ).

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

„ Move machine to transport position.

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

Setting the locking

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen the screw connection (3).

„ Readjust the locking (2) in the oblong hole.

„ Tighten the screw connection (3).

„ Check the locking (2).

Setting roller distance

186

KM000-073 / KM000-086

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Original Operating Instructions 150000704_04_en

17.8

Settings 17

Setting conveyor belt 17.8

The roller distance (X) can be set by means of the screw (1), right and left side of the machine.

In order to avoid too high wear on the rollers, the distance must not be below dimension

X = 2 mm .

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen nut (2).

„ Turn screw (1).

ð In direction (I): The distance of the rollers increases.

ð In direction (II): The distance of the rollers reduces.

„ Tighten nut (2).

Setting conveyor belt

KM000-061

The drive roller (1) and the idle roller (2) can be set on both sides.

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Original Operating Instructions 150000704_04_en 187

17 Settings

17.8

Setting conveyor belt

Setting the tension of the conveyor belt on the idle roller (2)

For the “comfort electronics” version

ü

The machine is in the working position, refer to page 70

.

„

Raise the cross conveyor belts via the terminal, refer to page 120

.

For the “operation panel” version

ü

The machine is in the working position, refer to page 77

.

„

Raise the cross conveyor belts via the operation panel, refer to page 78

.

„

Shut down and safeguard the machine, refer to page 26

.

„ Loosen the nuts (3) at position (III) and (IV).

„ Loosen the counter nuts (5) of the clamping screws (4) at position (III) and (IV).

„ To relieve the conveyor belt, loosen the clamping screws (4) at position (III) and (IV).

„ Mark the conveyor belt above and below at intervals of X=1,000 mm .

„ In order to tension the conveyor belt, tighten the clamping screws (4) at position (III) and (IV) until the dimension is X=1,005 mm .

„ Tighten the counter nuts (5) at position (III) and (IV).

„ Tighten the nuts (3) at position (III) and (IV),

refer to page 194

.

„ Manually turn the conveyor belt through one or two revolutions until the marks are visible again.

„ Check the marks.

ð If the dimension is X=1,005 mm , the setting is correct.

ð If the dimension X is not 1,005 mm, retension the conveyor belt.

„ Lower the cross conveyor belts,

refer to page 78 .

„ Engage the PTO shaft and observe the conveyor belt movement from a safe distance.

Check/correct the running direction of the conveyor belts

Change the setting of the conveyor belt only slightly (one or two revolutions on the clamping screws (4)).

After each setting perform a test run and check the marks (x).

In order to avoid that the conveyor belt is overtensioned, make the adjustments on one side only. This means that the clamping screw that was clamped beforehand must be loosened.

If the individual dimensions of the marks are not below 1,005 mm or above 1,008 mm a difference between above and below is still correct.

„

Shut down and safeguard the machine, refer to page 26

.

Idle roller

WARNING! Increased risk of injury when the conveyor belt is still running! Do not make any settings while the conveyor belt is running.

The conveyor belt runs over the idle roller (2):

„ Retension or loosen the drive roller (1).

The conveyor belt runs upwards over the idle roller (2):

„ Loosen the position (I) and retighten the position (II).

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Original Operating Instructions 150000704_04_en

17.9

Settings 17

Moving cross conveyors 17.9

The conveyor belt runs downwards over the idle roller (2):

„ Loosen the position (II) and retighten the position (I).

Drive roller

WARNING! Increased risk of injury when the conveyor belt is still running! Do not make any settings while the conveyor belt is running.

The conveyor belt runs over the drive roller (1):

„ Retension or loosen the idle roller (2).

The conveyor belt runs upwards over the drive roller (1):

„ Loosen the position (III) and retighten the position (IV).

The conveyor belt runs downwards over the drive roller (1):

„ Loosen the position (IV) and retighten the position (III).

Moving cross conveyors

KM000-074

The cross conveyors can be adapted to the operating conditions by moving.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

„ Lift or lower the cross conveyors until the dimension is X=13 cm (measured between the rubber buffer and the frame).

ð Therefore the cross conveyors are pendulum mounted after the screws (3) have been loosened and they can be moved manually.

„

Shut down and safeguard the machine, refer to page 26 .

„ Close the stop cock (2).

„ Loosen the screws (3) but do not dismount them.

„ Move the cross conveyors manually.

„ Tighten the screws (3).

„ Open the stop cock (2).

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Original Operating Instructions 150000704_04_en 189

17 Settings

17.10 Setting the width shift

17.10

Setting the width shift

For the “operation panel” version

KM000-094

The both lateral mowers can be moved simultaneously to the inside or to the outside by means of width shift. The width shift can be set in steps of 8 cm in a range from 0 to 40 cm.

„

Move machine to headland position, refer to page 77

.

„ Preset the smallest working width,

refer to page 78 .

„

Move machine to working position refer to page 77 .

„

Shut down and safeguard the machine, refer to page 26 .

ð The width shift can now be set.

„ Pull out linch pin (1).

„ Move the sleeve (2) in the hole pattern and secure with linch pin (1).

17.11

Setting the speed of cross conveyor belts

For the “operation panel” version

KM000-096

190

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Original Operating Instructions 150000704_04_en

Settings 17

Setting the accelerator rollers 17.12

The speed of cross conveyor belts can be set via throttle (1). The throttle is located under the hood (2).

ü

The machine is in working position, (ISOBUS terminal: refer to page 70 ; Operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen hexagon socket-head screw (3).

„ Turn knurled wheel.

ð To the right: Increase speed.

ð To the left: Reduce speed.

„ To secure the throttle against accidental twisting, secure knurled wheel by means of hexagon socket-head screw (3).

17.12

Setting the accelerator rollers

For the “operation panel” version

KM000-177_1

The swath width can be influenced by means of the accelerator roller (1). The higher the accelerator roller (1) is set, the wider the crops are distributed and the narrower the swath.

When using the accelerator roller (1), the cross conveyor belt (4) must be moved so that the accelerator roller (1) is located outside of the conditioner (3).

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü

The cross conveyor belts are lowered, refer to page 78

.

„ Pull lever (2) downwards and hold it.

„ Adjust the lever (2).

Æ In the direction “ “: Increase the swath width.

Æ In the direction „ + “: Reduce the swath width.

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Original Operating Instructions 150000704_04_en 191

18 Maintenance - General Information

18.1

Maintenance table

18 Maintenance - General Information

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of injury caused by test run of the machine

If a test run is performed after repair, maintenance or cleaning work or after technical intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or death.

ü The machine is in working position.

„ Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone.

„ The test run of the machine must only be started from the driver's seat.

18.1

18.1.1

Maintenance table

Maintenance - Once after 50 hours

Changing oil

Main gearbox

Top part of mower gearbox

Bottom part of mower gearbox

Gearbox for upper roller drive

refer to page 205

refer to page 206

refer to page 207

refer to page 208

18.1.2

Maintenance - Before the beginning of the season

Checking oil level

Main gearbox

Cutterbar

Top part of mower gearbox

Bottom part of mower gearbox

Gearbox for upper roller drive

refer to page 205

refer to page 208

refer to page 206

refer to page 207

refer to page 208

192

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Maintenance - General Information 18

Maintenance table 18.1

Components

Check/replace blades

Check/replace cutting discs/mower drums

refer to page 212

refer to page 218

Check/replace retaining bolt (blade screw connection)

refer to page 215 refer to page 215

Check/replace retaining bolt (blade quick fastener)

Check/replace blade carrier (blade quick fastener)

Check/replace linings on cutterbar

refer to page 216

refer to page 219

Vent friction clutch

Check guard cloths

Tighten screws/nuts

Check/replace locking of side panel

refer to page 199

refer to page 200

refer to page 194

refer to page 186

Hydraulic system

Check oil level (hydraulic oil tank)

Replace filter element

refer to page 203

refer to page 204

18.1.3

Maintenance - Every 10 hours, but at least once a day

Checking oil level

Main gearbox

Cutterbar

Top part of mower gearbox

Bottom part of mower gearbox

Gearbox for upper roller drive

refer to page 205

refer to page 208

refer to page 206

refer to page 207

refer to page 208

Components

Check/replace blades

refer to page 212

Check/replace cutting discs/mower drums

refer to page 218

Check/replace retaining bolt (blade screw connection)

refer to page 215 refer to page 215

Check/replace retaining bolt (blade quick fastener)

Check/replace blade carrier (blade quick fastener)

Check guard cloths

Check/replace locking of side panel

refer to page 216

refer to page 200

refer to page 186

Hydraulic system

Check oil level (hydraulic oil tank)

refer to page 203

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Original Operating Instructions 150000704_04_en 193

18 Maintenance - General Information

18.2

Tightening torques

18.1.4

Maintenance - Every 50 hours

Components

Tighten screws/nuts

18.1.5

Maintenance - Every 200 hours

Changing oil

Main gearbox

Top part of mower gearbox

Bottom part of mower gearbox

Gearbox for upper roller drive

18.1.6

Maintenance - Every 500 hours

Hydraulic system

Change oil (hydraulic oil tank)

Replace filter element

18.2

refer to page 194

refer to page 205

refer to page 206

refer to page 207

refer to page 208

refer to page 203

refer to page 204

Tightening torques

Metric thread screws with control thread

INFORMATION

The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket.

194

M4

M5

M6

M8

DV000-001

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

3.0

5.9

10

25

1 Strength class on screw head

10.9

4.4

8.7

15

36

12.9

5.1

10

18

43

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

X

M10

M12

M14

M16

M20

M22

M24

M27

M30

Strength class

5.6

8.8

Tightening torque (Nm)

29 49

42 85

135

210

425

571

730

1,100

1,450

Metric thread screws with fine thread

Maintenance - General Information 18

Tightening torques 18.2

10.9

72

125

200

310

610

832

1,050

1,550

2,100

12.9

84

145

235

365

710

972

1,220

1,800

2,450

DV000-001

X Thread size

X

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Strength class

5.6

8.8

Tightening torque (Nm)

88

145

222

368

465

787

1,148

800

1 Strength class on screw head

10.9

130

213

327

525

662

1,121

1,635

2,100

12.9

152

249

382

614

775

1,312

1,914

2,650

Metric thread screws with countersunk head and hexagon socket

INFORMATION

The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket.

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Original Operating Instructions 150000704_04_en 195

18 Maintenance - General Information

18.2

Tightening torques

196

M4

M5

M6

M8

M10

M12

M14

M16

M20

DV000-000

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

2.5

4.7

23

34

8

20

39

68

108

168

340

1 Strength class on screw head

10.9

58

100

160

248

488

3.5

7

12

29

12.9

67

116

188

292

568

4.1

8

15

35

Locking screws on the gearboxes

INFORMATION

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring.

Thread

M10x1

M12 x 1.5

Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Ventilation and breather filter made of brass

Steel and cast Aluminium Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

8

14

G1/4“

M14 x 1.5

14

16

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

18.3

18.4

Maintenance - General Information 18

Deviating tightening torques 18.3

Thread Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Steel and cast Aluminium

Ventilation and breather filter made of brass

Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

M16 x 1.5

45 40 24 24

M18 x 1.5

M20 x 1.5

50 45 30

32

30

G1/2“

M22X1.5

M24x1.5

G3/4“

32

35

60

60

M33x2

G1“

M42x1.5

G1 1/4“

80

80

100

100

*) Always replace copper rings

Deviating tightening torques

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

Strip on the cross conveyor belt

KM000-062

The strip (1) of the cross conveyor belt may bend in the outer area (I) due to contact with foreign objects.

„ In order to avoid that the strip (1) or the cross conveyor belt is destroyed any further, disconnect the strip (1) in area (I) of the next rivet (2).

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Original Operating Instructions 150000704_04_en 197

18 Maintenance - General Information

18.5

Cleaning cross conveyor belts

18.5

Cleaning cross conveyor belts

INFORMATION

Only clean the cross conveyor belts with low pressure and much water. Never use detergents.

Lubricate the bearing points after cleaning.

198

KM000-067

„ Move machine to working position.

„

Shut down and safeguard the machine, refer to page 26 .

„ Dismount support for deflector sheets and put it aside.

„ Remove plastic covers.

„ Lift cross conveyor belts via terminal.

„

Shut down and safeguard the machine, refer to page 26 .

„ Close the stop cock on the cross conveyor belt.

„ Clean places (a to f) by means of high-pressure cleaner.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

18.6

„ Mount plastic covers.

„ Mount support for deflector sheets.

„ Open stop cock on the cross conveyor belt.

Maintenance - General Information 18

Venting the friction clutch 18.6

Venting the friction clutch

NOTICE

Interventions in the friction clutch will lead to a loss of guarantee!

Interventions in the friction clutch change the slip torque. Therefore the machine may be damaged considerably.

„ Never intervene in the overload protection.

„ Only use KRONE original spare parts.

The friction clutch protects the tractor and the machine from damage. The friction clutch must be vented at the beginning of the storage period. The friction clutch is designed with a permanently adjusted turning torque M

R

. The torque is applied to the housing of the friction clutch (2).

Venting friction clutch (Walterscheid)

KM000-072

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Remove the universal shaft.

„ Tighten the nuts (1) evenly.

ð The friction discs are relieved.

„ Turn the friction clutch (2).

„ Turn the nuts (1) back as far as the thread run-out.

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Original Operating Instructions 150000704_04_en 199

18 Maintenance - General Information

18.7

Checking guard cloths

Venting friction clutch (ByPy)

18.7

KM000-603

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Remove the universal shaft.

„ Loosen the cap nuts (1) uniformly but do not dismount them.

ð The friction discs are relieved.

„ Turn the friction clutch (2).

„ Screw in the cap nuts (1) completely.

Checking guard cloths

200

KMG000-010

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and damage.

Æ The machine can be used when there are no cracks or damages.

Æ Replace guard cloths in case of cracks or damage.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

19

19.1

Maintenance - Hydraulic System 19

Oil filter 19.1

Maintenance - Hydraulic System

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Hydraulic hoses are subject to ageing

Due to pressure, thermal load and the effect of UV radiation, hydraulic hoses may wear out considerably. Persons could be seriously injured or killed by means damaged hydraulic hoses.

The date of manufacture is printed on the hydraulic hoses. This way the age can be ascertained quickly.

According to law, hydraulic hoses must be replaced after 6 years.

„ Only use original spare parts when replacing hydraulic hoses.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be damaged.

„ Store or dispose of used oil and oil filters according to statutory provisions.

Oil filter

For "Comfort Electronics" version

KMG000-003

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Original Operating Instructions 150000704_04_en 201

19 Maintenance - Hydraulic System

19.2

Hydraulic pump

The oil filter absorbs depositions of solid particles of hydraulic system. Damage to the components of the circuit is avoided by filtering the hydraulic circuit. The contamination indicator

(7) of the oil filter optically informs about the degree of soiling of oil filter.

The oil filter (6) of the hydraulic circuit is located front left under the three-point hitch of the machine.

INFORMATION

When starting in cold condition the button on the contamination indicator (7) can hop out. Do not push button in until the operating temperature is reached. In case it immediately hops out again, the filter element must be changed.

19.2

Replacing the filter element

ü A suitable container is available for escaping oil.

ü The hydraulic system is depressurized.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Unscrew bottom part of filter (4) from top part of filter (1), clean it and ensure that it is not damaged.

„ Remove filter element (3) and replace it by a new one with identical properties.

„ Slide new filter element (3) on valve sleeve (5).

„ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties.

„ Screw the bottom part of filter (4) as far as it will go on the top part of the filter and turn it back one quarter-turn.

„ Charge the hydraulic system with pressure and check it for leaks.

Hydraulic pump

202

KMG000-028

The on-board hydraulic system of the machine is supplied with pressure by an own hydraulic pump (1). The hydraulic pump (1) is connected to the lower part of the main gearbox by a flange and requires no maintenance.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

19.3

Hydraulic oil tank

Maintenance - Hydraulic System 19

Hydraulic oil tank 19.3

KMG000-029

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking the oil level

„ Thoroughly clean the area around the oil dipstick (1).

„ Pull out the oil dipstick (1), clean it and insert it completely. Use a lint-free cloth to clean the oil dipstick.

„ Pull out the oil dipstick (1) and check the oil level.

ð If the oil level is indicated between the “min.” and “max.” marking:

„ Insert the oil dipstick (1).

ð If the oil level is indicated below the “min” marking:

„ Top up oil via filling hole.

„ Check oil level.

Changing oil

ü A suitable container is available for escaping oil.

„ Turn out the oil dipstick (1).

„ Unscrew the drain plug (2) and drain the oil.

„

Mount the drain plug (2), tightening torque refer to page 196 .

„ Top up new oil via filling hole.

„ Check oil level.

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Original Operating Instructions 150000704_04_en 203

19 Maintenance - Hydraulic System

19.3

Hydraulic oil tank

Replacing filter element

KMG000-030

„ Move machine to working position.

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 27

.

„

Shut down and safeguard the machine, refer to page 26 .

„ Unscrew the cover (1).

„ Slightly pull the filter element (2) out of the hydraulic oil tank and allow the oil to run out.

„ Remove the filter element (2) and dispose of it properly.

„ Wet sealing surface of new filter element (2) with oil and insert it.

„ Unscrew the cover (1) and tighten it.

204

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20

20.1

Maintenance - Gearbox 20

Main gearbox 20.1

Maintenance - Gearbox

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

Main gearbox

KMG000-005

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 27

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 196 .

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 196

.

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Original Operating Instructions 150000704_04_en 205

20 Maintenance - Gearbox

20.2

Top part of mower gearbox

Change oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw from the inspection hole (1) and the locking screw from the filling hole (3).

„ Unscrew the oil drain plug (2) and drain the oil.

„

Screw in the oil drain plug (2), tightening torque refer to page 196 .

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque refer to page 196

.

20.2

Top part of mower gearbox

206

KM000-076

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 27

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 196 .

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 196

.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

20.3

Maintenance - Gearbox 20

Bottom part of mower gearbox 20.3

Changing oil

ü A suitable container is available for escaping oil.

„ Screw out the locking screw of the inspection hole (1) and the locking screw of the filling hole (3). Aspirate the oil.

„ Top up new oil via filling hole (3) until the inspection hole is reached (1).

„ Screw in the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3). Tighten them firmly.

Bottom part of mower gearbox

KM000-077

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 27

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

ð The oil level must reach up to the inspection hole (1).

If the oil reaches the inspection hole (1):

„ Mount the locking screw of the inspection hole (1), tightening torque

refer to page 196 .

If the oil does not reach the inspection hole (1):

„ Top up new oil via inspection hole (1) until the inspection hole (1) is reached.

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 196 .

Changing oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw of the inspection hole (1) and the drain plug (2) and drain the oil.

„

Mount the drain plug (2), tightening torque refer to page 196 .

„ Top up new oil via inspection hole (1) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1), tightening torque

refer to page 196 .

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Original Operating Instructions 150000704_04_en 207

20 Maintenance - Gearbox

20.4

Gearbox for upper roller drive

20.4

Gearbox for upper roller drive

20.5

KM000-078

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 27

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 196 .

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 196

.

Oil change and oil level check on the cutterbar

Changing the oil

INFORMATION

There is no need to change the oil on the cutterbar.

Check oil level

208

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Maintenance - Gearbox 20

Oil change and oil level check on the cutterbar 20.5

KM000-284

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 27

.

„

Shut down and safeguard the machine, refer to page 26 .

Aligning cutterbar in transverse direction (direction of travel)

„ Place the spirit level (1) diagonally on the cutterbar.

„ Align the cutterbar using the spirit level (1) and readjust, if necessary, via cutting height

setting, refer to page 182 .

Aligning the cutterbar in longitudinal direction

„ Place the spirit level (1) on two cutting discs.

„ Align the cutterbar using the spirit level (1); align it horizontally using wedges, if necessary.

KM000-036

„ Release the locking screw of the inspection hole (1).

ð The oil level must reach up to the inspection hole (1).

If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), refer to page 196 .

If the oil does not reach the inspection hole (1):

„ Top up new oil via the inspection hole (1) up to the inspection hole (1).

„

Mount the locking screw of the inspection hole (1), refer to page 196 .

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Original Operating Instructions 150000704_04_en 209

21 Maintenance - Cutterbar

21.1

Rotary hub

21 Maintenance - Cutterbar

21.1

Rotary hub

A

210

B

KMG000-002

Used abbreviations in this figure:

A = Direction of rotation “A” to the centre

B = Direction of rotation “B” in pairs

RE = eccentric bearing housing (clockwise), without distinctive groove

LE = eccentric bearing housing (rotating anticlockwise), with distinctive groove

For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and shear pins (3).

When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.

The rotary hub incl. nut turns upward on the pinion shaft.

• The cutting discs or drums which move the crop to the left (LH) in the direction of travel have left-handed thread.

• The cutting discs or drums which transport the crop to the right (RH) in the direction of travel have right-handed thread.

To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise) rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a distinctive groove (a, b).

• The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.

• The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

21.2

Maintenance - Cutterbar 21

Replacing shear protection on rotary hub 21.2

Replacing shear protection on rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not observed.

„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion shaft and nut (no groove mark on pinion shaft and nut).

„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion shaft and nut (with groove mark on pinion shaft and nut).

KM000-049_1

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Dismount sheared off cutting disc or mower drum.

„ Remove the retaining ring (7).

„ Unscrew the screws (8).

„ Dismount the nut (2) by using the special key (10) included with delivery.

„ Dismount the hub (1).

„ Remove the damaged shear pins (3).

„ Check nut and hub for damage.

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Original Operating Instructions 150000704_04_en 211

21 Maintenance - Cutterbar

21.3

Checking/changing blades

INFORMATION: Replace damaged parts by KRONE original spare parts.

„ Fill the space above the bearing with grease (c).

„ Place the hub on the pinion shaft.

INFORMATION: Observe position of shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally , see detail (I).

„ Drive new shear pins from the outside through hub (1) and shaft (4) until the end of the pin reaches the surface of the hub (d).

„ Using the special spanner (10), tighten the nut (2) with a tightening torque of 300 Nm .

„ Mount the screws (8) with detent edged washers.

„ Mount retaining ring (7).

„ Mount cutting disc (5) or mower drum (6).

21.3

Checking/changing blades

WARNING

Missing, damaged or incorrectly mounted blades and blade supports

If blades are missing, damaged or incorrectly mounted, dangerous unbalanced rotation may be caused and parts may fly around. People may be seriously injured or killed as a result.

„ Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects.

„ Immediately replace missing, damaged or incorrectly mounted blades and blade supports.

„ To avoid imbalance, always replace missing and damaged blades in kits and never mount unevenly worn blades on a cutting disc/mower drum.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Fold up the front safety device, Safety device front.

ð The blades/cutting discs/mower drums are freely accessible.

21.3.1

Checking blades for wear

WARNING

Risk of injury due to low material thickness on the blades

If the material thickness on the blades is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ Replace the blades at the latest when the wear limit is reached.

ð The wear limit is reached when the borehole of the blade touches the marking (1) on the blade or the dimension X is equal to or less than 13 mm .

212

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Maintenance - Cutterbar 21

Checking/changing blades 21.3

21.3.2

KM000-038

„ Clean the area around the blades, cutting discs and mower drums.

„ Check wear limit.

ð If the dimension is X>13 mm , the wear limit is not reached.

ð If the dimension is X≤13 mm or the borehole touches the marking (1), the blade must be replaced.

Changing blades for the “blade screw connection” version

KM000-044

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The safety device is folded up,

refer to page 66 .

ü The area around the blades, cutting discs and mower drums is cleaned.

„ Dismount the damaged or worn blade.

„ Check the mounting parts of the blade,

refer to page 215 . Also replace worn or damaged

mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ Insert the new blade (5) between the wear skid (2) and the cutting disc (1).

„ Insert the retaining bolt (3) from below through the wear skid (2), the blade (5) and the cutting disc (1).

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21 Maintenance - Cutterbar

21.3

Checking/changing blades

INFORMATION: Use the locknut (4) only once.

„ Turn the locknut (4) from above on the retaining bolt (3) and tighten it, tightening torque,

refer to page 194

.

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

21.3.3

Changing blades for the “blade quick fastener” version

214

KM000-045

ü

The machine is in the working position, (ISOBUS terminal: refer to page 70 ; operation

panel:

refer to page 77 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The safety device has been folded up,

refer to page 66

.

ü The area around blades, cutting discs and mower drums is cleaned.

„ To remove the blade (2), push the blade key (1) between the cutting disc (4) and the blade carrier (3) and push it down with one hand.

„

Check the mounting parts of the blade (2), refer to page 215

. Also replace worn or damaged mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ In order to insert the new blade (2), push the blade key (1) between the cutting disc (4) and the blade carrier (3) and push it down with one hand.

„ Guide the blade (2) on the retaining bolt (5) and allow the blade key (1) to return upwards.

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

21.4

Maintenance - Cutterbar 21

Checking/replacing retaining bolts 21.4

Checking/replacing retaining bolts

WARNING

Risk of injury due to low material thickness on the retaining bolts

If the material thickness on the retaining bolt is too low, the blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or death.

„ Whenever a blade is changed, check the material thickness of the retaining bolt.

„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/ mower drum.

„ The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm .

Blade screw connection design Blade quick fastener design

KM000-039 / KM000-040

With “Blade quick fastener” design

KM000-079

The material thickness of the retaining bolts and blade carriers is checked by means of gauge

(1) included with delivery. The gauge (1) is located on the special tool (2).

Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.

Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 215

21 Maintenance - Cutterbar

21.5

Checking/replacing blade carrier

21.5

KM000-089

„ Remove the blades.

„ Clean the section to be checked.

„ Place the gauge (1) with the section (1.1) against the retaining bolt (2).

„ Rotate the gauge by 90 degrees.

Æ If it is not possible to slide the gauge (1) over the retaining bolt (2) during the rotation, the retaining bolt (2) is OK.

Æ If it is possible to slide the gauge (1) over the retaining bolt (2) during the rotation, the retaining bolt (2) must be replaced immediately.

Checking/replacing blade carrier

"Blade quick fastener" version

WARNING

Risk of injury due to low material thickness and/or worn application seam on the blade carriers

If the material thickness is too low and/or an application seam on the blade carrier is worn, blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or death.

„ The blade carriers must be checked for damage at least once a day or after contact with foreign objects.

„ Whenever a blade is changed, check the material thickness of the blade carriers.

„ The material thickness of the blade carriers must not be less than 3 mm at the weakest point.

„ The blade carriers must be replaced at the latest when the application seam (1) is worn at one point.

„ The blade carriers must only be replaced by KRONE original spare parts.

216

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Original Operating Instructions 150000704_04_en

Maintenance - Cutterbar 21

Checking/replacing blade carrier 21.5

KM000-041

With “Blade quick fastener” design

KM000-079

The material thickness of the retaining bolts and blade carriers is checked by means of gauge

(1) included with delivery. The gauge (1) is located on the special tool (2).

Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.

Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.

KM000-090

„ Remove the blades.

„ Clean the area to be checked.

„ Slide the gauge (1) with the section (1.2) as far as it will go over the retaining bolt of the blade carrier (2).

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 217

21 Maintenance - Cutterbar

21.6

Checking/replacing cutting discs/mower drums

21.6

KM000-091

Æ If the contour of the blade carrier (2) protrudes completely beyond the contour of the gauge

(1) in section (IC), the wear limit of the blade carrier (2) is not reached.

Æ If the contour of the blade carrier (2) disappears at any point in section (IIC) behind the contour of the gauge, the wear limit of the blade carrier (2) is reached. The blade carrier (2) must be replaced.

Checking/replacing cutting discs/mower drums

WARNING

Deformed cutting discs/mower drums

If cutting discs/mower drums are deformed, blades may become detached due to high rotating speed. People may be seriously injured or killed as a result.

„ The cutting discs/mower drums must be checked for damage at least once a day or after contact with foreign objects.

„ If cutting discs/mower drums are deformed, the dimension X=48 mm must not be exceeded.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

218

KM000-042

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

21.6.1

Maintenance - Cutterbar 21

Checking/replacing linings on cutterbar 21.7

Checking the wear limit on cutting discs/mower drums

WARNING

Abrasion on cutting discs/mower drums

Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen because of high rotating speed. Thus there is a risk of serious injuries or death.

The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the material thickness is less than 3 mm .

„ The cutting discs/mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

21.7

KM000-043

Checking/replacing linings on cutterbar

NOTICE

Impact stops are checked irregularly

The impact stops are subject to natural wear and must be inspected daily for wear and replaced if required. If there is no inspection, the machine may be damaged.

„ Adjust the welding current and the welding material to the cutterbar material and to the impact stop. If required, carry out a test weld.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 219

21 Maintenance - Cutterbar

21.7

Checking/replacing linings on cutterbar

KM000-081

„ Open the welding seams of the old lining.

„ Remove lining.

„ Deburr the contact areas.

KM000-080

„ Fit the new lining (3).

„ Weld short I seams on the upper side of the cutterbar in the sections (1) (each should be approx. 30 mm). INFORMATION: The edges (2) must not be welded.

„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in section (5). INFORMATION: The edges (4) must not be welded.

220

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

This page has been left blank deliberately.

Maintenance - Cutterbar 21

Checking/replacing linings on cutterbar 21.7

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 221

22 Maintenance - Lubrication

22.1

Lubricating universal shaft

22 Maintenance - Lubrication

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

NOTICE

Environmental damage caused by consumables

If consumables are not stored and disposed of properly, they may escape into the environment. As a result, the environment will be damaged, even by small quantities.

„ Store the consumables in suitable containers according to the statutory provisions.

„ Dispose of used consumables according to statutory provisions.

NOTICE

Bearing positions will be damaged

If different lubricating greases are used, the lubricated components may be damaged.

„ Do not use lubricating greases which contain graphite.

„ Do not use different lubricating greases.

22.1

Lubricating universal shaft

222

KMG000-007

Universally-jointed drive shaft Intermediate universal shaft

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Observe operating instructions of the universal shaft manufacturer.

„ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the figure.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

22.2

Maintenance - Lubrication 22

Lubrication chart - Machine 22.2

Lubrication chart - Machine

The information on maintenance intervals is based on average load of the machine. In case of an increased load and under extreme working conditions, the time periods must be reduced.

The types of lubrication are marked by means of icons in the lubrication chart, refer to table.

Type of lubrication

Grease

Lubricant

Multi-purpose grease

Note

• Two strokes from the grease gun per grease nipple.

• Remove superfluous grease at the lubrication nipple.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 223

22 Maintenance - Lubrication

22.2

Lubrication chart - Machine

KMG000-008

224

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

4)

7)

Every 50 operating hours

1) 2)

Maintenance - Lubrication 22

Lubrication chart - Machine 22.2

3)

6) 5)

8)

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 225

22 Maintenance - Lubrication

22.2

Lubrication chart - Machine

Every 100 operating hours

9) 10) 11)

12)

With accelerator roller design

226

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

23 Maintenance – Electrics

Maintenance – Electrics 23

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 227

23 Maintenance – Electrics

23.1

Position of sensors

23.1

Position of sensors

For the "ISOBUS Electronics" version

KMG000-009

228

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Maintenance – Electrics 23

Position of sensors 23.1

3) 1) 2)

B36 headland right

B37 headland left

4)

B16 position mower right

B17 position mower left

B18 transport position right

B19 transport position left

5) 6)

B12 working width right zero

B14 working width left zero

7)

B4 speed mower right

B5 speed mower left

8)

B11 working width right

B13 working width left

9)

B7 cross conveyor belt bottom right

BM3 position accelerator roller right

PTO speed

B9 cross conveyor belt bottom left

BM4 position accelerator roller left

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 229

23 Maintenance – Electrics

23.1

Position of sensors

For the "Standard Electronics" version

230

KMG000-011

1) 2)

Working width right

Working width left

Cross conveyor belt bottom right

Cross conveyor belt bottom left

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

23.2

Setting the sensors

Sensor M12

Maintenance – Electrics 23

Setting the sensors 23.2

DV000-002

The dimension between the switching flag (2) and the sensor (1) must correspond to X=3 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Turn the nuts (3) until the dimension X=3 mm is reached.

„ Tighten the nuts (3).

The tightening torque of all sensors is 10 Nm .

Sensor M30

DV000-003

The dimension between the switching flag (2) and the sensor (1) must be X=5 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Turn the nuts (3) until the dimension X=5 mm has been reached.

„ Tighten the nuts (3).

The tightening torque of all sensors is 30 Nm .

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 231

24 Storage

24

232

Storage

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine.

„ Park the machine in a weatherproof and dry place which is far away from corrosive substances.

„ Clean the machine thoroughly.

Chaff and dirt attract moisture which causes steel parts to start rusting.

NOTICE

Damage to the machine due to water damages with high-pressure cleaner

If the water jet from a high-pressure cleaner is aimed directly at bearings and electrical/ electronic components, these parts can be damaged.

„ Do not aim the water jet from high-pressure cleaner at bearings and electrics/electronic components.

„ Lubricate the machine according to lubrication chart. Do not wipe off any grease that comes out of bearing points as the hardened grease will provide additional protection against moisture.

„ Grease the threads of setting screws and similar items.

„ Relieve the relief springs.

„ Disassemble the universal shaft. Grease the inner tubes.

„ Grease the grease nipples on the universal joint of the universal shaft and on the bearing rings of the guard tubes,

refer to page 222

.

INFORMATION

Observe operating instructions of universal shaft manufacturer.

„ Lubricate the uncoated piston rods of all hydraulic cylinders liberally and insert as far as possible.

„ Wet all lever joints and bearing positions, which cannot be lubricated, with oil.

„ Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

„ Check all moveable parts to make certain they move easily. If necessary, dismount, clean, grease and remount.

„ If parts need to be replaced, use only KRONE original spare parts.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Storage 24

INFORMATION

Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 233

25 Waste disposal

25 Waste disposal

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed.

Metal parts

• All metal parts must be brought to a metal recycling centre.

• The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic system, ...) before being scrapped.

• The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

• Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,

…) must be brought to a disposal point for waste oil.

Synthetic materials

• All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

• Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

• All electronic parts must be brought to a disposal point for electronic scrap.

234

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

26

26.1

Appendix 26

Hydraulic diagram (for the version with “terminal”) 26.1

Appendix

Hydraulic diagram (for the version with “terminal”)

Legend for the following hydraulic diagram

1 For the version with “cross conveyor belt”

Icon Description

Pendulum stop left

Icon

Pendulum stop right

Lift/lower/relieve double cylinder side mounted mower left

Lift/lower/relieve double cylinder side mounted mower right

Side shift left side mounted mower

Description

Side shift side mounted mower right

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Cross conveyor belt drive

Front mounted mower

List of the sensors/actuators for the following hydraulic diagram

Y9

Y10

Y11

Y12

Y13

Y5

Y6

Y7

Y8

Designation Description

Y1 Pilot valve 1

Y2

Y4

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower right mower

Lift right mower

Lower left mower

Lift left mower

Lower front mounted mower

Lower front mounted mower

Y16 Cross conveyor belt left

Y25

Y26

Y38

M1

M2

Designation Description

Y17 Cross conveyor belt right

Y18

Y19

Fold up

Fold up_3

Y20

Y21

Y22

Y24

Pendulum release right

Pendulum release left

Working width left

Working width right

M3

Reverse working width on right

Reverse working width on left

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left

(linear motor)

Adjust accelerator roller on right (linear motor)

>>>

2

150100516_04 [ }  236]

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 235

26.

Appendix

26.2

Hydraulic diagram (for the “standard” version)

26.2

Hydraulic diagram (for the “standard” version)

Legend for the following hydraulic diagram

1 For the version with “cross conveyor belt”

Icon Description

Pendulum stop left

Icon

Pendulum stop right

Lift/lower/relieve double cylinder side mounted mower left

Lift/lower/relieve double cylinder side mounted mower right

Side shift left side mounted mower

Description

Side shift side mounted mower right

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Cross conveyor belt drive

Front mounted mower

List of the sensors/actuators for the following hydraulic diagram

Designation Description

K3 Hydraulic transport folding

K4

K5

Mower right/left in headland position

Headland position/working position single

Designation Description

K9 Relief valve

K10

K11

Cut-off valve

Working width adjustment right end position

K6

K6A

K7

K8

Lift/lower left cross conveyor belt

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Headland position/working position single

K12

K13

K21

K22

Working width adjustment left end position

Lift/lower right cross conveyor belt

Working width adjustment right

Working width adjustment left

>>>

2

150101444_01 [ }  239]

238

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

26.3

Circuit diagram

>>>

2

150100745-03 en [ }  242]

2

150101366-03 en [ }  255]

Appendix 26.

Circuit diagram 26.3

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 241

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27 Index

A

Activating customer counter ............................. 151

Actuator test ..................................................... 166

Adapting coupling points .................................... 49

Adapting hydraulic system ................................. 52

Adapting universal shaft ..................................... 51

Additional equipment and spare parts ................ 16

Appendix .......................................................... 235

Applicable documents .......................................... 8

Arbeitsbreite vergrößern/verkleinern .................. 78

Auxiliary assignment of joystick........................ 129

Auxiliary Diagnostics ........................................ 154

Auxiliary functions (AUX).................................. 127

B

Background colour ........................................... 155

Basic safety instructions ..................................... 15

Behaviour in case of voltage flashover of overhead

lines .................................................................... 23

Behaviour in dangerous situations and in case of

accidents ............................................................ 25

Beschleunigerwalzen ....................................... 143

Bodendruck erhöhen/verringern ......................... 78

Bottom part of mower gearbox ......................... 207

Breitenverschiebung......................................... 141

Bring up menu level.......................................... 137

Index 27

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 265

27 Index

C

Calling up road travel screen............................ 111

Calling up working screen ................................ 109

Calling up working screen “Cross conveyor

belt” .................................................................. 110

Calling up working screen “Hydraulic system” . 111

Calling up working screen “Lift/lower front mounted

mower”.............................................................. 110

Calling up working screen “Lift/lower mowers by

pressing and holding down key” ....................... 110

Calling up working screen “Lift/lower mowers” . 110

Calling up working screen “Overcut/width shift” 110

Change oil ........................................................ 206

Changing blades for the “blade quick fastener”

version .............................................................. 214

Changing blades for the “blade screw connection”

version .............................................................. 213

Changing mode ................................................ 140

Changing oil ..................................................... 207

Changing to automatic mode ........................... 122

Changing to manual mode ............................... 127

Changing value ................................................ 138

Check cross conveyors for firm attachment ....... 52

Checking blades for wear ................................. 212

Checking guard cloths ...................................... 200

Checking oil level ..................... 205, 206, 207, 208

Checking the free space from tractor to machine

........................................................................... 50

Checking the wear limit on cutting discs/mower

drums ............................................................... 219

Checking/changing blades ............................... 212

Checking/replacing blade carrier ...................... 216

Checking/replacing cutting discs/mower drums 218

Checking/replacing linings on cutterbar ........... 219

Checking/replacing retaining bolts ................... 215

Checking/setting locking of side guards ........... 186

Checking/setting the free space from tractor to

machine .............................................................. 50

Checklist for initial operation .............................. 46

Children in danger .............................................. 16

Circuit diagram ................................................. 241

Cleaning cross conveyor belts ......................... 198

Connecting foreign ISOBUS terminal ................. 60

Connecting hydraulic hoses ............................... 55

Connecting joystick ............................................ 61

Connecting KRONE Beta II terminal .................. 57

Connecting KRONE ISOBUS terminal ............... 58

Connecting lighting ............................................. 64

Connecting operation panel ............................... 63

Connecting the machine..................................... 16

Connecting the machine to the tractor ............... 54

Consumables ............................................... 22, 43

Contact ................................................................. 2

Contact data of your dealer .................................. 2

Control and Display Elements ............................ 44

Conversion table ................................................ 11

Counter............................................................. 148

Cross references .................................................. 8

266

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Index 27

D

Damaged compressor unit ................................. 24

Danger associated with welding work ................ 25

Danger due to machine which is not prepared

properly for road travel ....................................... 21

Danger of fire...................................................... 22

Danger of tipping over on slopes........................ 21

Danger resulting from damage to the machine .. 17

Danger when cornering with mounted machine . 21

Danger when driving on road and field............... 21

Danger zone because objects may shoot out .... 19

Danger zone between tractor and machine ....... 19

Danger zone due to coasting machine parts ...... 19

Danger zone PTO shaft...................................... 19

Danger zone universal shaft............................... 18

Danger zone when drive is switched on ............. 19

Danger zones ..................................................... 18

Dangers arising from environment ..................... 22

Dangers for road travel....................................... 21

Dangers in connection with certain activities:

Working on the machine..................................... 24

Data memory ...................................................... 41

Description of hydraulic system functions .......... 38

Design of display .................................... 89, 94, 97

Design of the KRONE machine application........ 97

Deviating functions on ISOBUS terminals with 10

keys .................................................................. 100

Deviating tightening torques ............................. 197

Diagnostics for analogue actuators .................. 169

Diagnostics for digital actuators ....................... 168

Diagnostics supply voltage ............................... 165

Directories and references ................................... 8

Displays in the work fields ................................ 106

Driving and transport .......................................... 83

Driving speed/direction of travel diagnostics .... 154

E

Emergency manual operation ............................ 80

Emergency manual operation - Overview .......... 81

Ensuring functionality of safety devices ............. 20

Environmental protection and disposal .............. 22

Error Messages ................................................ 174

F

Fehlerliste ......................................................... 172

Figures ................................................................. 9

Filterelement..................................................... 202

Folding down safety device front ........................ 67

Folding down side guard .................................... 68

Folding up front safety device ............................ 66

Folding up side guard ......................................... 67

Foreign ISOBUS terminal ................................... 99

G

Game animal protection ............................. 70, 112

Gearbox for upper roller drive .......................... 208

General Error Messages .................................. 175

Gesamtzähler ................................................... 152

Geschwindigkeit der Transportbänder erhöhen/

verringern ........................................................... 79

H

Hand-/Zeit-/Wegsteuerung ............................... 144

Handbedienung ohne Sicherheitsabfrage ........ 171

Headland positions ............................................. 77

Hot liquids........................................................... 24

Hot surfaces ....................................................... 24

How to use this document .................................... 8

Hydraulic diagram (for the “standard” version) . 238

Hydraulic diagram (for the version with “terminal”)

......................................................................... 235

Hydraulic oil tank .............................................. 203

Hydraulic pump ................................................ 202

Hydrauliksystem – Funktionsbeschreibung ........ 38

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 267

27 Index

I

Icons in figures ..................................................... 9

Icons in the text .................................................... 9

Importance of operating instructions .................. 15

Increasing/reducing overcut ..................... 119, 126

Increasing/reducing width shift ......................... 119

Information for enquiries and orders .............. 2, 38

Information on direction ........................................ 9

Information on This Document ............................. 8

Initial operation ................................................... 46

Installing universal shaft ..................................... 65

Intended use....................................................... 14

Intermediate universal shaft ............................... 39

ISOBUS Shortcut Button (ISB) ........................... 91

ISOBUS Shortcut Button not available ......... 87, 99

ISOBUS terminal ................................................ 44

J

Jobs on the machine .......................................... 17

K

Keys ................................................................. 103

KRONE BETA II terminal ................................... 87

KRONE ISOBUS terminal (CCI 1200)................ 95

KRONE ISOBUS terminal (CCI 200, DELTA) .... 90

Kundenzähler ................................................... 148

268

L

Labelling ............................................................. 38

Life-threatening electric shock from overhead lines

........................................................................... 22

Lift left side mounted mower from working position

to headland position ......................................... 124

Lift right side mounted mower from working

position to headland position ............................ 124

Lift/lower cross conveyor belt - automatic mode 72

Lift/lower cross conveyor belt - manual mode .... 74

Lifting all mowers from working position to

headland position ....................... 71, 115, 117, 125

Lifting both lateral mowers from headland position

to transport position .................... 76, 113, 116, 118

Lifting front mounted mower ...... 72, 112, 115, 118,

123, 125

Lifting front mounted mower and lateral mowers

................................................... 72, 115, 118, 126

Lifting individual mowers from working position to

headland position ..................................... 115, 117

Lifting lateral mowers ................. 72, 115, 118, 125

Lifting preselected mowers............................... 115

Lifting preselected mowers by pressing and

holding down key.............................................. 117

Lifting side mounted mowers before expiry of time

control / distance control ............ 72, 115, 118, 126

Lifting/lowering both cross conveyor belts

simultaneously............................................ 75, 120

Lifting/lowering cross conveyor belt ................... 72

Lifting/lowering cross conveyor belt on left.. 73, 75,

120, 123

Lifting/lowering cross conveyor belt on right 73, 74,

120, 123

Lifting/lowering lateral mowers individually ...... 124

Lighting ............................................................... 39

Liquids under high pressure ............................... 23

Locking screws on the gearboxes .................... 196

Locking/releasing stop cocks ............................. 69

Logical Error Messages.................................... 176

Lower left side mounted mower from headland

position to working position .............................. 124

Lower link pins.................................................... 49

Lower right side mounted mower from headland

position to working position .............................. 124

Lowering all mowers from headland position to

working position.......................... 71, 113, 116, 124

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Index 27

Lowering both lateral mowers from transport

position to headland position ...... 70, 112, 113, 116

Lowering front mounted mower . 71, 112, 114, 116,

122, 125

Lowering front mounted mower and side mounted

mowers ....................................... 71, 114, 116, 125

Lowering individual mowers from headland

position to working position ...................... 114, 117

Lowering machine from transport position to

working position.................................................. 70

Lowering preselected mowers.......................... 114

Lowering preselected mowers by pressing and

holding down key.............................................. 117

Lowering side mounted mowers. 71, 114, 116, 125

Lowering side mounted mowers before expiry of

time control / distance control..... 71, 114, 117, 125

Lowering the machine from transport position to

working position.................................................. 77

Lubricating universal shaft................................ 222

Lubrication chart - Machine .............................. 223

M

Machine description ........................................... 36

Machine overview............................................... 36

Main gearbox.................................................... 205

Maintenance - Before the beginning of the season

......................................................................... 192

Maintenance - Cutterbar................................... 210

Maintenance – Electrics ................................... 227

Maintenance - Every 10 hours, but at least once a

day.................................................................... 193

Maintenance - Every 200 hours ....................... 194

Maintenance - Every 50 hours ......................... 194

Maintenance - Every 500 hours ....................... 194

Maintenance - Gearbox .................................... 205

Maintenance - General Information .................. 192

Maintenance - Hydraulic System...................... 201

Maintenance - Lubrication ................................ 222

Maintenance - Once after 50 hours .................. 192

Maintenance and repair work ............................. 24

Maintenance table ............................................ 192

Means of representation....................................... 9

Menu 1 “Overcut” ............................................. 140

Menu 13 “Counters” ......................................... 148

Menu 13-1 “Customer Counter” ....................... 148

Menu 13-2 “Total Counter” ............................... 151

Menu 14 “ISOBUS” .......................................... 153

Menu 14-1 “Diagnostics Auxiliary (AUX)” ......... 153

Menu 14-10 “Switching between Task

Controllers” ....................................................... 160

Menu 14-11 “Switching between Data

Loggers” ........................................................... 160

Menu 14-2 “Driving speed/direction of travel

diagnostics” ...................................................... 154

Menu 14-3 “Setting the Background Colour” .... 155

Menu 14-5 “SectionControl” ............................. 156

Menu 14-7 "Changing over number of keys".... 158

Menu 14-9 “Switching Between the Terminals” 159

Menu 15 “Settings” ........................................... 161

Menu 15-1 “Sensor Test” ................................. 162

Menu 15-2 “Actuator Test” ............................... 166

Menu 15-3 "Manual operation without confirmation

prompt" ............................................................. 170

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 269

27 Index

Menu 15-4 “Error List” ...................................... 172

Menu 15-5 “Software Information”.................... 173

Menu 15-6 “Technician Level” .......................... 174

Menu 2 “Width shift” ......................................... 141

Menu 3 “Front Mounted Mower” ....................... 142

Menu 4 “Accelerator Rollers”............................ 143

Menu 5 “Manual Control/Time Control/Distance

Control”............................................................. 144

Menu 6 “Lowering Speed” ................................ 146

Menu 7 “Overlap” ............................................. 147

Menu structure ................................................. 134

Metric thread screws with control thread .......... 194

Metric thread screws with countersunk head and

hexagon socket ................................................ 195

Metric thread screws with fine thread ............... 195

Monteurebene .................................................. 174

Moving cross conveyors ................................... 189

Mower displays................................................. 108

Mowing ............................................................... 79

N

Noise may damage your health.......................... 23

Notes with information and recommendations ... 11

O

Oil change and oil level check on the cutterbar 208

Oil filter ............................................................. 201

Only perform work when the machine is at

standstill ............................................................. 24

Operating machine via joystick......................... 127

Operation............................................................ 66

Operation is only allowed after proper start-up .. 17

Operation of the machine on tractors with constant

flow system......................................................... 52

Operation of the machine on tractors with Load

Sensing system .................................................. 52

Operation panel .................................................. 44

Operational safety: Technically sound condition 17

P

Parking the machine safely ................................ 21

Passengers ........................................................ 17

Personal protective equipment ........................... 20

Personnel qualification of the operating personnel

........................................................................... 15

Personnel qualification of the technicians .......... 16

Physical Error Messages.................................. 178

Pole protection mechanism ................................ 40

Position and meaning of safety labels ................ 30

Position of sensors ........................................... 228

Preparing machine for road travel ...................... 84

Preparing machine for road travel by using

emergency manual operation ............................. 80

Preselecting mowers ........................ 114, 115, 117

Presetting width shift ........................................ 126

Q

Querförderbänder heben/senken ....................... 78

R

Raised machine and machine parts ................... 25

Raising machine from headland position to

transport position ................................................ 76

Reasonably foreseeable misuse ........................ 14

Recurring icons ................................................ 135

Re-ordering .......................................................... 8

Replacing filter element .................................... 204

Replacing shear protection on rotary hub ........ 211

Replacing the filter element .............................. 202

Resetting customer counter ............................. 151

Reverse travel .................................................. 100

Road safety ........................................................ 21

Rotary hub ........................................................ 210

Running actuator test ......................................... 27

270

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

Index 27

S

Safely performing oil level check, oil change and

filter element change .......................................... 27

Safety ................................................................. 14

Safety device front.............................................. 66

Safety equipment ............................................... 34

Safety labels on the machine ............................. 28

Safety markings on the machine ........................ 20

Safety routines ................................................... 26

Scope of the document ........................................ 9

Section Control ................................................. 157

Securing raised machine and machine parts

against lowering ................................................. 26

Selecting a menu.............................................. 137

Senkgeschwindigkeit ........................................ 146

Sensor M12 ...................................................... 231

Sensor M30 ...................................................... 231

Sensor test ....................................................... 162

Service life of the machine ................................. 15

Setting “Speed” sensor....................................... 47

Setting conveyor belt ........................................ 187

Setting high-cut skids ....................................... 183

Setting roller distance ....................................... 186

Setting sensor “Cross conveyor belt” ................. 47

Setting the accelerator rollers........................... 191

Setting the cutting height .................................. 182

Setting the free space from tractor to machine .. 51

Setting the lateral links ..................................... 183

Setting the lifting/lowering speed on the hydraulic

cylinder ............................................................. 184

Setting the limit switch “Cross conveyor bottom” 48

Setting the sensors........................................... 231

Setting the side guards..................................... 185

Setting the speed of cross conveyor belts... 73, 76,

121, 123, 190

Setting the width shift ....................................... 190

Settings ............................................................ 182

Shutting down and safeguarding the machine ... 26

Side guard .......................................................... 67

SMV emblem ...................................................... 34

Software info .................................................... 173

Sources of danger on the machine .................... 23

Start-up............................................................... 54

Status line......................................................... 101

Stop cocks .......................................................... 34

Storage ............................................................. 232

Strip on the cross conveyor belt ....................... 197

Structural modifications on the machine ............ 16

Support jack ....................................................... 35

Switching off the machine .................................. 84

Switching terminal on/off ........................ 88, 93, 96

Swivelling down support jacks (parking position) 69

Swivelling up support jacks (transport position) . 68

T

Target group of this document ............................. 8

Task Controller ................................................. 179

Technical data .................................................... 42

Technical limit values ......................................... 18

Technically sound state of the machine ............. 17

Term “machine” .................................................... 9

Terminal - Machine Functions .......................... 101

Terminal - Menus ............................................. 134

Tightening torques............................................ 194

Top link pin ......................................................... 50

Top part of mower gearbox .............................. 206

Touchable display ........................................ 92, 95

U

Überlappung ..................................................... 147

Überschnitt ....................................................... 140

Unattended parking ............................................ 22

Unsuitable consumables .................................... 22

V

Validity .................................................................. 8

Varying functions to KRONE ISOBUS terminal 100

Venting the friction clutch ................................. 199

Von Transport- in Vorgewendestellung .............. 77

Von Vorgewende- in Transportstellung .............. 79

Vorgewendestellungen ....................................... 77

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 271

27 Index

W

Warning signs..................................................... 10

Warnings of property damage/environmental

damage .............................................................. 11

Waste disposal ................................................. 234

Working screen “Cross conveyor belt” ....... 74, 119

Working screen “Hydraulic system”.................. 122

Working screen “Lift/lower front mounted

mower”.............................................................. 112

Working screen “Lift/lower mowers by pressing and

holding down key” ............................................ 116

Working screen “Overcut/width schift”.............. 118

Working screen “Lift/lower mowers” ................. 113

Working screens in automatic mode ................ 122

Working screens in manual mode .................... 111

272

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en

This page has been left blank deliberately.

EasyCut B 1000 CR Collect

Original Operating Instructions 150000704_04_en 273

Maschinenfabrik

Bernard Krone GmbH & Co. KG

* Heinrich-Krone-Straße 10

D-48480 Spelle

* Postfach 11 63

D-48478 Spelle

' +49 (0) 59 77 / 935-0

6 +49 (0) 59 77 / 935-339

ü

www.landmaschinen.krone.de

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Key Features

  • Efficient cutting system minimizes crop loss
  • Robust construction for durability in challenging conditions
  • Versatile performance for harvesting a wide range of forage crops
  • Designed for professional farmers and contractors
  • Offers exceptional productivity and efficiency

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Frequently Answers and Questions

What is the intended use of the Krone EasyCut B 1000 CR Collect?
The Krone EasyCut B 1000 CR Collect is intended for cutting and collecting forage crops, such as grass, alfalfa, and clover, for use in silage or hay production.
Who is the target group of this document?
The target group of this document is personnel responsible for operating, maintaining, and repairing the Krone EasyCut B 1000 CR Collect, including operators, technicians, and supervisors.
What are the basic safety instructions that must be followed when using the Krone EasyCut B 1000 CR Collect?
The basic safety instructions include: - Read and understand the operating instructions before using the machine. - Only trained and authorized personnel may operate the machine. - Always wear appropriate personal protective equipment (PPE) when working on or around the machine. - Keep children and unauthorized persons away from the machine. - Inspect the machine regularly for any damage or defects, and repair or replace any damaged components before using the machine. - Follow all applicable safety regulations and guidelines.

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