Krone EasyCut B 1000 CV Collect Operating Instructions


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Krone EasyCut B 1000 CV Collect Operating Instructions | Manualzz

Original Operating Instructions

Document no.: 150000703_05_ us

Mower Combination

EasyCut B 1000 CV Collect

From machine no.: 992206

Contact

Mailing address

Krone North America, Inc.

P.O. Box 18880

Memphis, TN 38181-0880

USA

Phone

Fax

E-mail

Internet

Physical address

Krone North America, Inc.

3363 Miac Cove

Memphis, TN 38118

USA

+1 901 842-6011

+1 901 842-6016 [email protected]

www.krone-northamerica.com

Information for enquiries and orders

Year

Machine no.

Type

Contact data of your dealer

2

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

3

3.1

3.2

3.3

3.4

3.5

3.6

4

5

5.1

5.1.1

5.1.2

2

2.4.10

2.4.11

2.4.12

2.4.13

2.4.14

2.4.15

2.4.16

2.4.17

2.4.18

2.4.19

2.4.20

2.5

2.5.1

2.5.2

2.5.3

2.5.4

2.6

2.7

2.7.1

2.1

2.2

2.3

2.4

2.4.1

2.4.2

2.4.3

2.4.4

2.4.5

2.4.6

2.4.7

2.4.8

2.4.9

1

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Contents

Information on This Document.................................................................................................  8

Validity .........................................................................................................................................  8

Re-ordering ..................................................................................................................................  8

Applicable documents..................................................................................................................  8

Target group of this document .....................................................................................................  8

How to use this document ...........................................................................................................  8

Directories and references...........................................................................................................  8

Information on direction ...............................................................................................................  9

Term “machine”............................................................................................................................  9

Figures .........................................................................................................................................  9

Scope of the document ................................................................................................................  9

Means of representation ..............................................................................................................  9

Conversion table ........................................................................................................................  11

Safety ........................................................................................................................................  14

Intended use ..............................................................................................................................  14

Reasonably foreseeable misuse................................................................................................  14

Service life of the machine.........................................................................................................  15

Basic safety instructions ............................................................................................................  15

Importance of operating instructions..........................................................................................  15

Personnel qualification of the operating personnel ....................................................................  15

Personnel qualification of the technicians..................................................................................  16

Children in danger .....................................................................................................................  16

Connecting the machine ............................................................................................................  16

Structural modifications on the machine ....................................................................................  16

Additional equipment and spare parts .......................................................................................  16

Jobs on the machine..................................................................................................................  17

Operational safety: Technically sound condition .......................................................................  17

Danger zones ............................................................................................................................  18

Ensuring functionality of safety devices .....................................................................................  20

Personal protective equipment ..................................................................................................  20

Safety markings on the machine ...............................................................................................  20

Road safety................................................................................................................................  21

Parking the machine safely .......................................................................................................  22

Consumables .............................................................................................................................  22

Dangers arising from environment.............................................................................................  22

Sources of danger on the machine ............................................................................................  23

Dangers in connection with certain activities: Working on the machine ....................................  25

Behaviour in dangerous situations and in case of accidents .....................................................  26

Safety routines ...........................................................................................................................  26

Shutting down and safeguarding the machine...........................................................................  26

Securing raised machine and machine parts against lowering..................................................  26

Carrying out oil level check and oil and filter element changes safely.......................................  27

Running actuator test.................................................................................................................  27

Safety labels on the machine.....................................................................................................  28

Safety equipment .......................................................................................................................  34

SMV emblem .............................................................................................................................  35

Machine description ................................................................................................................  36

Machine overview ......................................................................................................................  36

Labelling ....................................................................................................................................  38

Description of hydraulic system functions..................................................................................  38

Lighting ......................................................................................................................................  39

Intermediate universal shaft.......................................................................................................  39

Pole protection mechanism .......................................................................................................  39

Data memory ............................................................................................................................  41

Technical data ..........................................................................................................................  42

Consumables .............................................................................................................................  43

Oils.............................................................................................................................................  43

Lubricating greases ...................................................................................................................  44

3

Contents

9

9.5.3

9.6

9.6.1

9.6.1.1

9.6.1.2

9.6.1.3

9.6.2

9.6.2.1

9.7

9.7.1

9.8

9.9

9.10

9.11

9.1

9.1.1

9.1.2

9.2

9.2.1

9.2.2

9.3

9.3.1

9.3.2

9.4

9.5

9.5.1

9.5.2

8

8.7

8.8

8.9

8.10

8.11

8.12

8.13

8.1

8.2

8.3

8.4

8.5

8.6

10

10.1

10.2

6

6.1

6.2

7

7.1

7.2

7.3

7.4

7.5

7.6

7.7

7.8

7.9

Control and Display Elements ................................................................................................  45

ISOBUS terminal .......................................................................................................................  45

Operation panel .........................................................................................................................  45

Initial operation ........................................................................................................................  47

Checklist for initial operation ......................................................................................................  47

Setting “Speed” sensor ..............................................................................................................  48

Setting sensor “Cross conveyor belt”.........................................................................................  48

Setting the limit switch “Cross conveyor bottom” .......................................................................  49

Adapting coupling points ...........................................................................................................  50

Checking/setting the free space from tractor to machine ..........................................................  51

Adapting universal shaft ............................................................................................................  52

Adapting hydraulic system .........................................................................................................  53

Check cross conveyors for firm attachment...............................................................................  53

Start-up .....................................................................................................................................  55

Connecting the machine to the tractor .......................................................................................  55

Connecting hydraulic hoses.......................................................................................................  56

Connecting KRONE BETA II terminal........................................................................................  58

Connecting the KRONE ISOBUS terminal (CCI 1200) ..............................................................  59

Connecting KRONE ISOBUS terminal .....................................................................................  61

Connecting foreign ISOBUS terminal ........................................................................................  63

Connecting the camera to the KRONE ISOBUS terminal CCI 1200 .........................................  64

Connecting joystick ....................................................................................................................  64

Connecting operation panel .......................................................................................................  67

Connecting road travel lighting ..................................................................................................  68

Installing universal shaft ............................................................................................................  69

Checking the tines on the tine conditioner .................................................................................  70

Using and applying the conditioner tray.....................................................................................  70

Operation ..................................................................................................................................  72

Front guard ................................................................................................................................  72

Folding up the front guard..........................................................................................................  73

Fold down the front guard ..........................................................................................................  73

Side guard .................................................................................................................................  74

Folding up side guard (transport position) .................................................................................  74

Folding down side guard (working position) ..............................................................................  74

Operate the support jack ...........................................................................................................  75

Move parking jacks into transport position.................................................................................  75

Move parking jacks into support position ...................................................................................  75

Locking / releasing stop cocks ...................................................................................................  76

Lowering machine from transport position to working position ..................................................  76

Lowering both lateral mowers from transport position to headland position ..............................  76

Lowering all mowers from headland position to working position ..............................................  77

Lifting all mowers from working position to headland position ...................................................  78

Lifting/lowering cross conveyor belt ...........................................................................................  79

Lift/lower cross conveyor belt - automatic mode........................................................................  79

Lifting/lowering cross conveyor belt on right ..............................................................................  79

Lifting/lowering cross conveyor belt on left ................................................................................  79

Setting the speed of cross conveyor belts .................................................................................  80

Lift/lower cross conveyor belt - manual mode ...........................................................................  80

Working screen “Cross conveyor belt”.......................................................................................  81

Raising machine from headland position to transport position ..................................................  83

Lifting both lateral mowers from headland position to transport position ...................................  83

Lowering the machine from transport position to working position ............................................  84

Mowing.......................................................................................................................................  86

Emergency manual operation ....................................................................................................  87

Field mode on slopes.................................................................................................................  89

Driving and transport ..............................................................................................................  90

Prepare the machine for road travel ..........................................................................................  91

Switching off the machine ..........................................................................................................  91

4

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

11

11.1

11.2

11.3

12

12.1

12.2

12.3

12.4

13

13.1

13.2

13.2.1

13.2.2

14

14.6.2.2

14.6.2.3

14.6.2.4

14.6.2.5

14.6.2.6

14.6.3

14.6.3.1

14.6.3.2

14.6.3.3

14.6.3.4

14.6.3.5

14.6.3.6

14.6.4

14.6.4.1

14.6.4.2

14.6.5

14.1

14.2

14.3

14.3.1

14.4

14.5

14.6

14.6.1

14.6.1.1

14.6.1.2

14.6.1.3

14.6.1.4

14.6.2

14.6.2.1

14.6.5.1

14.6.5.2

14.6.5.3

14.6.5.4

14.6.6

14.6.7

14.7

14.7.1

14.7.2

14.7.3

14.7.4

14.7.5

14.7.6

14.7.7

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Contents

KRONE Beta II terminal ...........................................................................................................  94

ISOBUS Shortcut Button not available ......................................................................................  94

Switching terminal on/off............................................................................................................  95

Design of display .......................................................................................................................  96

KRONE ISOBUS terminal (CCI 1200)......................................................................................  97

Touchable display ......................................................................................................................  97

Switching terminal on/off............................................................................................................  98

Design of display .......................................................................................................................  99

Design of the KRONE machine application ...............................................................................  99

Foreign ISOBUS terminal ......................................................................................................  101

ISOBUS Shortcut Button not available ....................................................................................  101

Varying functions to KRONE ISOBUS terminal .......................................................................  102

Deviating functions on ISOBUS terminals with 10 keys ..........................................................  102

Reverse travel..........................................................................................................................  102

Terminal - Machine Functions ..............................................................................................  103

Status line ................................................................................................................................  103

Keys .........................................................................................................................................  105

Displays in the work fields .......................................................................................................  108

Mower displays ........................................................................................................................  110

Calling up working screen........................................................................................................  110

Automatic call of the Road travel screen .................................................................................  113

Working screens in manual mode ...........................................................................................  113

Working screen “Lift/lower front mounted mower” ...................................................................  114

Lowering front mounted mower ...............................................................................................  114

Lifting front mounted mower ....................................................................................................  114

Lowering both lateral mowers from transport position to headland position ............................  114

Lifting both lateral mowers from headland position to transport position .................................  115

Working screen “Lift/lower mowers”.........................................................................................  115

Lowering both lateral mowers from transport position to headland position ............................  115

Lowering all mowers from headland position to working position ............................................  115

Lowering individual mowers from headland position to working position ................................  116

Lifting individual mowers from working position to headland position .....................................  117

Lifting all mowers from working position to headland position .................................................  117

Lifting both lateral mowers from headland position to transport position .................................  118

Working screen “Lift/lower mowers by pressing and holding down key” .................................  118

Lowering both lateral mowers from transport position to headland position ............................  118

Lowering all mowers from headland position to working position ............................................  118

Lowering individual mowers from headland position to working position ................................  119

Lifting individual mowers from working position to headland position .....................................  119

Lifting all mowers from working position to headland position .................................................  119

Lifting both lateral mowers from headland position to transport position .................................  120

Working screen “Overcut/width schift” .....................................................................................  120

Increasing/reducing overcut.....................................................................................................  121

Increasing/reducing width shift ................................................................................................  121

Working screen “Cross conveyor belt”.....................................................................................  121

Lifting/lowering cross conveyor belt on right ............................................................................  122

Lifting/lowering cross conveyor belt on left ..............................................................................  122

Lifting/lowering both cross conveyor belts simultaneously .....................................................  122

Setting the speed of cross conveyor belts ...............................................................................  123

Working screen “Hydraulic system” .........................................................................................  124

Changing to automatic mode ...................................................................................................  124

Working screens in automatic mode........................................................................................  124

Lowering front mounted mower ...............................................................................................  124

Lifting front mounted mower ....................................................................................................  125

Lifting/lowering cross conveyor belt on right ............................................................................  125

Lifting/lowering cross conveyor belt on left ..............................................................................  125

Setting the speed of cross conveyor belts ...............................................................................  125

Lifting/lowering lateral mowers individually ..............................................................................  126

Lowering all mowers from headland position to working position ............................................  126

5

Contents

14.7.8

14.7.9

14.7.10

14.7.11

14.8

14.8.1

14.8.2

15

15.15

15.15.1

15.15.2

15.15.3

15.15.4

15.15.5

15.15.6

15.15.7

15.15.8

15.16

15.16.1

15.16.2

15.16.3

15.16.4

15.16.5

15.16.6

15.1

15.2

15.3

15.4

15.5

15.6

15.7

15.8

15.9

15.10

15.11

15.12

15.13

15.14

15.14.1

15.14.2

15.17

15.17.1

15.17.2

15.17.3

15.18

16

16.1

16.2

16.3

16.4

16.5

16.6

16.7

16.8

16.8.1

16.9

16.10

16.11

16.12

16.13

Lifting all mowers from working position to headland position .................................................  127

Increasing/reducing overcut.....................................................................................................  128

Presetting width shift ...............................................................................................................  128

Changing to manual mode.......................................................................................................  129

Operating machine via joystick ................................................................................................  129

Auxiliary functions (AUX) .........................................................................................................  129

Auxiliary assignment of joystick ...............................................................................................  131

Terminal - Menus ...................................................................................................................  136

Menu structure .........................................................................................................................  136

Recurring icons ........................................................................................................................  137

Bring up menu level ................................................................................................................  139

Selecting a menu .....................................................................................................................  139

Changing value ........................................................................................................................  140

Changing mode .......................................................................................................................  142

Menu 1 “Overcut” .....................................................................................................................  142

Menu 2 “Width shift”.................................................................................................................  143

Menu 3 “Front Mounted Mower” ..............................................................................................  144

Menu 4 “Accelerator Rollers” ...................................................................................................  145

Menu 5 “Manual Control/Time Control/Distance Control” ........................................................  146

Menu 6 “Lowering Speed” .......................................................................................................  148

Menu 7 “Overlap” .....................................................................................................................  149

Menu 13 “Counters” .................................................................................................................  150

Menu 13-1 “Customer Counter” ...............................................................................................  150

Menu 13-2 “Total Counter” ......................................................................................................  153

Menu 14 “ISOBUS” ..................................................................................................................  155

Menu 14-1 “Diagnostics Auxiliary (AUX)” ................................................................................  155

Menu 14-2 “Driving speed/direction of travel diagnostics” .......................................................  156

Menu 14-3 “Setting the Background Colour” ...........................................................................  157

Menu 14-5 "SectionControl".....................................................................................................  158

Menu 14-7 "Changing over number of keys" ...........................................................................  160

Menu 14-9 “Switching Between the Terminals” .......................................................................  161

Menu 14-10 “Switching between Task Controllers” .................................................................  162

Menu 14-11 “Switching between Data Loggers”......................................................................  162

Menu 15 “Settings” ..................................................................................................................  163

Menu 15-1 “Sensor Test” .........................................................................................................  164

Menu 15-2 “Actuator Test” .......................................................................................................  168

Menu 15-3 "Manual operation without confirmation prompt" ...................................................  172

Menu 15-4 “Error List”..............................................................................................................  174

Menu 15-5 “Software Information” ...........................................................................................  175

Menu 15-6 “Technician Level” .................................................................................................  176

Error Messages........................................................................................................................  176

General Error Messages..........................................................................................................  177

Logical Error Messages ...........................................................................................................  178

Physical Error Messages .........................................................................................................  180

Task Controller.........................................................................................................................  181

Settings...................................................................................................................................  184

Setting the cutting height .........................................................................................................  184

Setting the lateral links.............................................................................................................  185

Setting the lifting speed / lowering speed of the hydraulic cylinders........................................  186

Setting the side guards ............................................................................................................  187

Checking/setting locking of side guards ..................................................................................  188

Setting the conditioner speed ..................................................................................................  189

Setting the degree of conditioning ...........................................................................................  189

Setting wide spreading ............................................................................................................  190

Setting widespreading sheet....................................................................................................  192

Setting conveyor belt ...............................................................................................................  193

Moving cross conveyors ..........................................................................................................  195

Setting the width shift...............................................................................................................  195

Setting the speed of cross conveyor belts ...............................................................................  196

Setting the accelerator rollers ..................................................................................................  196

6

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

24

25

25.1

25.2

26

21

21.1

21.2

22

22.1

22.2

20

20.1

20.2

20.3

20.3.1

20.3.2

20.3.3

20.4

20.5

20.6

20.6.1

20.7

20.8

23

17

17.1

17.1.1

17.1.2

17.1.3

17.1.4

17.1.5

17.1.6

17.1.7

17.2

17.3

17.4

17.5

17.6

17.7

18

18.1

18.2

18.3

18.4

19

19.1

19.2

Contents

Maintenance - General Information......................................................................................  198

Maintenance table ...................................................................................................................  198

Maintenance - Once after 50 hours .........................................................................................  198

Maintenance - Before the beginning of the season .................................................................  198

Maintenance - Every 10 hours, but at least once a day...........................................................  199

Maintenance - Every 50 hours .................................................................................................  199

Maintenance - Every 200 hours ...............................................................................................  199

Maintenance - Every 500 hours ...............................................................................................  200

Maintenance - Every 6 years ...................................................................................................  200

Tightening torques ...................................................................................................................  200

Deviating tightening torques ....................................................................................................  203

Strip on the cross conveyor belt .............................................................................................  203

Cleaning cross conveyor belts .................................................................................................  203

Venting the friction clutch.........................................................................................................  205

Checking guard cloths .............................................................................................................  206

Maintenance - Hydraulic System..........................................................................................  207

Oil filter.....................................................................................................................................  207

Hydraulic pump .......................................................................................................................  208

Hydraulic oil tank .....................................................................................................................  209

Checking hydraulic hoses ........................................................................................................  210

Maintenance - Gearbox .........................................................................................................  211

Input gearbox ...........................................................................................................................  211

Main gearbox ...........................................................................................................................  212

Maintenance - Cutterbar........................................................................................................  214

Rotary hub ...............................................................................................................................  214

Replacing the shear bolt at the rotary hub ...............................................................................  215

Check/change blades ..............................................................................................................  216

Checking the blade for wear ....................................................................................................  216

Changing blades for the “blade screw connection” version .....................................................  217

Changing blades for the “blade quick fastener” version ..........................................................  218

Checking/replacing retaining bolts ...........................................................................................  219

Checking/replacing blade carrier .............................................................................................  220

Checking/replacing cutting discs/mower drums.......................................................................  222

Checking the wear limit on cutting discs/mower drums ...........................................................  223

Checking/replacing linings on cutterbar ...................................................................................  223

Checking oil level .....................................................................................................................  224

Maintenance - Lubrication ....................................................................................................  226

Lubricating universal shaft .......................................................................................................  226

Lubrication chart - Machine .....................................................................................................  227

Maintenance – Electrics ........................................................................................................  230

Position of sensors ..................................................................................................................  232

Setting the sensors ..................................................................................................................  235

Storage....................................................................................................................................  236

Waste disposal.......................................................................................................................  238

Appendix ................................................................................................................................  239

Hydraulic diagram (for the version with “terminal”) ..................................................................  239

Hydraulic diagram (for the “standard” version) ........................................................................  242

Index........................................................................................................................................  245

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en 7

1

1.1

1

Information on This Document

Validity

Information on This Document

1.1

1.2

1.3

1.4

1.5

1.5.1

Validity

This document is valid for machines of type:

EasyCut B 1000 CV Collect

This document only describes the rear combination. If the combination is used with front mounted mower, the operating instructions of the front mounted mower must also be considered.

All information, illustrations and technical data in this document correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Re-ordering

If this document has become unusable in whole or in part, you can order a replacement, quoting the document number on the cover sheet. The document can additionally be downloaded via the KRONE Media Center http://www.mediathek.krone.de// .

Applicable documents

To ensure that the machine is used safely and as intended, observe the following further applicable documents.

• Operating instructions for universal shaft

• Operating instructions terminal

• With front mounted mower: Operating instructions front mounted mower

• Assembly instructions, KRONE

Target group of this document

This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification,

refer to page 15

.

How to use this document

Directories and references

Contents/headers

The contents and headers in this document ensure quick orientation in the chapters.

Index

The index contains catchwords in alphabetical order which enable to find information on a desired topic easily. The index can be found on the last pages of this document.

Cross references

Cross references to another place in the document or to another document are in the text with page number.

8

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

Information on This Document

How to use this document

Examples:

• Check all screws on the machine for firm attachment,

refer to page 9

. ( INFORMATION : If you use this document in electronic form, you get to the link to the stated page by clicking with the mouse.)

• For further information, refer to the operating instructions of the universal shaft manufacturer.

1

1.5

Information on direction

Directional information in this document, such as front, rear, right and left, applies in the direction of travel of the machine.

Term “machine”

Throughout the rest of this document, the "mowing combination" will also be referred to as the

"machine".

Figures

The figures in this document do not always represent the exact machine type. The information that refers to the figure always corresponds to the machine type of this document.

Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document.

Means of representation

Icons in the text

The following means of representation (icons) are used to present the text more clearly:

This arrow characterizes an action step . Several arrows in a row identify a sequence of actions to be performed step by step.

This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions.

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

This bullet point identifies an enumeration . If the bullet point is intended, it identifies the second level of the enumeration.

Icons in figures

The following icons can be used in illustrations:

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en 9

1

1.5

Information on This Document

How to use this document

Icon

1

X

LH

Nm

Explanation

Reference sign for part

Dimensions (e. g. also B = width,

H = height, L = length)

Left-hand side of the machine

Icon

I

RH

Direction of travel

Reference line for visible material

Centre line

Tighten screws according to tightening torques table open

Apply liquid lubricant (e.g. lubricating oil)

XXX Nm

Explanation

Position of a part (e.g. move from position I to position II)

Magnification of display detail

Right-hand side of the machine side

Moving direction

Reference line for covered material

Cable routes

Tighten screws with specified tightening torque closed

Apply lubricating grease

Warning signs

Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words.

The warning signs must be read and the measures must be observed in order to prevent personal injury.

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

Please observe all notes marked with the danger sign in order to avoid injuries or death.

Explanation of signal words

DANGER

The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

WARNING

The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

CAUTION

The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored.

Example of a warning sign:

10

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

1.5.7

Information on This Document

How to use this document

1

1.5

WARNING

Eye damage caused by flying dirt particles

When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt.

„ Keep people away from the working area.

„ Wear personal protective equipment when performing cleaning work with compressed air

(e.g. eye protection).

Warnings of property damage/environmental damage

Warnings of property/environmental damage are separated from the remaining text and marked with "Notice".

Example:

NOTICE

Gearbox damage due to low oil level

The gearboxes could be damaged when the oil level is too low.

„ Check gear oil level at regular intervals and top up oil, if necessary.

„ Check gear oil level approx. 3 to 4 hours after the machine has been switched off. Check oil level only when machine is in horizontal position.

Notes with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the machine are separated from the remaining text and marked with “Information”.

Example:

INFORMATION

Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer.

Conversion table

The following table can be used to convert metric units into US units.

Size

Area

Volume flow Litres per minute L/min

Cubic metres per hour m³/h

Force

Length

Power

SI units (metric)

Unit name Abbreviation

Hectare ha

Newton

Millimetre

Metre

Kilowatt

N mm m kW

Factor

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

Inch-pound units

Unit name

Acre

US gallons per minute

Pound force

Inch

Foot

Horsepower

Abbreviation acres gpm lbf in.

ft.

hp

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1.5

Information on This Document

How to use this document

Size

Pressure

Torque

SI units (metric)

Unit name Abbreviation

Kilopascal kPa

Megapascal bar (non-SI)

Newtonmeter

MPa bar

Nm

Factor

0.1450

145.0377

14.5038

0.7376

Temperature Degrees Celsius °C

Velocity

Volumes

Weight

Metres per minute

Metres per second

Kilometres per hour

Litres

Millilitre

Cubic centimetre

Kilogram m/min m/s km/h

L ml cm³ kg

8.8507

°Cx1.8+32

3.2808

3.2808

0.6215

0.2642

0.0338

0.0610

2.2046

Inch-pound units

Unit name Abbreviation

Pounds per square inch psi pound-foot or foot-pound ft∙lbf pound-inch or inch-pound

Degrees

Fahrenheit in∙lbf

°F

Feet per minute ft/min

Feet per second ft/s

Miles per hour mph

US gallon

US ounce

Cubic inch

US gal.

US oz.

in³

Pound lbs

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Information on This Document

How to use this document

1

1.5

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Original Operating Instructions 150000703_05_en 13

2

2.1

2

Safety

Intended use

Safety

2.1

2.2

Intended use

This machine is a mower and is used to mow crops.

The crops designated for the intended use of this machine are stalk and leaf crops growing on the ground.

The machine is designed exclusively for use in agriculture and may only be used when

• all safety installations specified in the operating instructions are present and in safety position;

• all safety information in the operating instructions are known and observed; this goes for

those in the chapter "Basic safety information", refer to page 15 as well as for those

comprised directly in the chapters of the operating instructions.

The machine may be used only by people who satisfy the personnel qualification requirements designated by the machine manufacturer, see

refer to page 15 .

These operating instructions are part of the machine and must therefore be at hand when the machine is in use. The operation of the machine is permitted only after respective instruction and in compliance with these operating instructions.

If the machine is used for applications which are not described in these operating instructions, this may result in serious injuries or death and damage to the machine and other property.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

Intended use also comprises compliance with the terms of operation, maintenance, and repair specified by the manufacturer.

Reasonably foreseeable misuse

Any use beyond the intended use

refer to page 14 is regarded as improper use and is therefore

misuse according to the Machinery Directive. The manufacturer is not liable for damage resulting from this, the user alone bears the risk.

Such misuse is for example:

Processing of crops which are outside the intended use of the machine, refer to page 14

• Transport of people

• Transport of goods

• Exceeding the permitted technical gross weight

• Non-compliance with the safety labels on the machine and safety notes in the operating instructions

• Performing troubleshooting, setting, cleaning, repair and maintenance work contrary to the information in the operating instructions

• Unauthorised modifications to the machine

• Attachment of unauthorised or unapproved additional equipment

• Use of spare parts which are not KRONE original spare parts

• Stationary operation of the machine

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications will exclude any liability of the manufacturer for consequential damage.

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2.3

2.4

2.4.1

2.4.2

Safety

Service life of the machine

Service life of the machine

• The service life of this machine depends on its proper operation and maintenance as well as the operating and harvesting conditions.

• By heeding the instructions and information in these operating instructions, permanent operational readiness and a long service life of the machine can be achieved.

• After each operating season, inspect the entire machine for wear and other damage.

• Replace damaged and worn components before recommissioning the machine.

• Carry out a full technical inspection of the machine after five years of machine operation and make a decision on further machine usage taking the results of this inspection into account.

• Theoretically, the service life of this machine is unlimited as all worn or damaged components can be replaced.

2

2.3

Basic safety instructions

Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to the environment and property.

Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety.

Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not followed, people may be seriously injured or killed.

„ Before using the machine for the first time, read and follow all the "Basic safety instructions".

„ Before working, also read and observe the respective sections in the operating instructions.

„ Keep the operating instructions easily accessible for the machine user at all times.

„ Keep the operating instructions ready to hand for the user of the machine in the document storage tube,

refer to page 36 .

„ Hand over the operating instructions to subsequent users.

Personnel qualification of the operating personnel

If the machine is not used properly, people may be seriously injured or killed. To avoid accidents, each person who works with the machine must satisfy the following minimum requirements:

• He is physically capable of controlling the machine.

• He can work safely with the machine in accordance with these operating instructions.

• He understands the method of operation of the machine within the scope of his work and can identify and avoid the dangers associated with the work.

• He has read the operating instructions and can implement the information in the operating instructions accordingly.

• He is familiar with driving vehicles safely.

• For road travel he has adequate knowledge of the highway code and has the stipulated driving licence.

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2.4

2.4.3

Safety

Basic safety instructions

Personnel qualification of the technicians

If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed improperly on the machine, people may be seriously or fatally injured. To avoid accidents, everyone who performs work according to these instructions must meet the following minimum requirements:

• Qualified professional, with relevant training.

• Capable of assembling the (partially) disassembled machine according to the assembly instructions provided by the manufacturer.

• Capable of extending, modifying or repairing the function of the machine according to the relevant instructions provided by the manufacturer.

• Ability to perform the work safely according to these instructions.

• Understands the mode of operation of the work to be performed and the machine and is able to identify and avoid risk in carrying out the necessary work.

• Has read these instructions and is able to implement the information explained in these instructions accordingly.

2.4.4

Children in danger

Children are not in a position to assess dangers and behave unpredictably.

Thus children are particularly at risk.

„ Keep children away from the machine.

„ Keep children away from consumables.

„ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements.

2.4.5

2.4.6

2.4.7

Connecting the machine

When tractor and machine are not correctly connected, there is a risk of causing serious accidents.

„ When connecting, observe all the operating instructions:

• The operating instructions of the tractor

The operating instructions of the machine, refer to page 55

• The operating instructions of universal shaft

„ Observe the changed driving behaviour of the combination.

Structural modifications on the machine

Structural changes and enhancements may impair the functionality and operational safety of the machine. People may be seriously injured or killed as a result.

Structural changes and enhancements are not permitted.

Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents.

„ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

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2.4.8

2.4.9

Safety

Basic safety instructions

2

2.4

Jobs on the machine

Passengers

Passengers can be seriously injured by the machine or fall from the machine and be overrun.

Ejected objects may strike and injure passengers.

„ As a result, make sure that no one except the operator is on the machine.

Operational safety: Technically sound condition

Operation is only allowed after proper start-up

The operational safety of the machine is not ensured when it is not started up properly according to these operating instructions. Thus accidents may be caused and persons may be seriously injured and killed.

„

Only use the machine after proper start-up, refer to page 55 .

Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and cause accidents. Thus there is a risk of serious injuries or death.

„ All maintenance and setting work must be performed according to the chapters

“Maintenance and Setting”.

„ Before performing any maintenance and setting work, shut down and safeguard the machine,

refer to page 26 .

Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.

As a result, people may be seriously injured or killed. The following parts of the machine are particularly important for safety:

• Brakes

• Steering

• Safety Devices

• Connecting devices

• Lighting

• Hydraulics

• Tyres

• Universal shaft

If there are doubts about the operational safety of the machine, for example due to an unexpected change to the operational behaviour, visible damage or leaking consumables:

„

„Shut down and safeguard the machine, refer to page 26

.

„ Immediately eliminate potential causes of damage, for example heavy soiling, or tighten slack screws.

„ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre.

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2.4

Safety

Basic safety instructions

Technical limit values

If the technical limit values of the machine are not observed, the machine may be damaged. As a result, accidents may occur and people may be seriously injured or killed. Observance of the following technical limit values is particularly important for safety:

• Maximum permissible operating pressure of hydraulics

• Maximum permissible drive speed

• Maximum permissible axle loads of tractor

„

Observe the limits, refer to page 42

.

2.4.10

Danger zones

If the machine is switched on, its surrounding can present a danger zone.

Avoid entering the danger zone of the machine by observing the minimum safety distance.

If the safety distance is not observed, people may be seriously injured or killed.

„ Do not switch on the drives and engine if the minimum safety distance has not been observed.

„ If people fail to observe the minimum safety distance, switch off the drives.

„ Switch the machine off in shunting and field mode.

The safety distance is:

For machine in shunting operation and field mode

In front of the machine 30 m

Behind the machine

Laterally to the machine

5 m

3 m

For machine switched on without driving motion

In front of the machine 3 m

Behind the machine 5 m

Laterally to the machine 3 m

The safety distances specified here are minimum distances in terms of intended use. If necessary, these safety distances must be increased according to the operating and ambient conditions.

„ Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and secure the machine, refer to page 26

. This also applies to brief inspection work.

„ Consider the information in all relevant operating instructions:

• The operating instructions of the tractor

• The operating instructions of the machine

• The operating instructions of the universal shaft

Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

„ Observe operating instructions of universal shaft.

„ Ensure sufficient overlap of section tube and universal shaft guards.

„ Make sure that the universal shaft guards are mounted and that they are fully functional.

„ Allow the universal shaft locks to engage.

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Safety

Basic safety instructions

„ Attach chains to prevent the universal shaft guards from rotating with the shaft.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Ensure that the selected speed and direction of rotation of the PTO shaft of the tractor match the permitted speed and direction of rotation of the machine.

„ Switch off the PTO shaft when the angles between the universal shaft and the PTO shaft are too large. The machine may be damaged. Parts may be hurled up and cause injury to people.

2

2.4

Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.

Before switching on the PTO shaft:

„ Ensure that all protective devices are mounted and brought into protective position.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Switch off drives in case they are not needed.

Danger zone between tractor and machine

Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move:

„

Before working between tractor and machine: Shut down and safeguard the machine, refer to page 26 . This also applies to short-term control work.

„ If the lifting device must be actuated, instruct all persons to keep away from the range of movement of the lifting device.

Danger zone because objects may shoot out

Crops and foreign bodies may shoot out and injure or kill people.

„ Before starting the machine, instruct all people to leave the danger zone of the machine.

„ If people are in the danger zone of the machine, switch off drives and diesel engine immediately.

Danger zone when drive is switched on

When drive is switched on, there is danger to life caused by moving machine parts. People must not stay in the danger zone of the machine.

„ Before starting the machine, instruct all persons to leave the danger zone of the machine.

„ In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone.

Danger zone due to trailing machine parts

If machine parts are trailing, people may be seriously injured or killed.

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2.4

Safety

Basic safety instructions

After the drives have been switched off, the following machine parts will trail:

• Universal shafts

• Cutting discs

• Conditioner

• Conveying devices

„

Shut down and safeguard the machine, refer to page 26 .

„ Do not approach the machine until all machines parts have come to a complete stop.

2.4.11

Ensuring functionality of safety devices

If safety devices are missing or damaged, moving machine parts could seriously hurt or kill persons.

„ Replace damaged safety devices.

„ Mount dismounted safety devices and machine parts again before start-up and move them to protective position.

„ When there are doubts whether all safety devices are functional and have been correctly installed, instruct a specialist workshop to check this.

2.4.12

Personal protective equipment

The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

• Suitable protective gloves

• Safety boots

• Close fitting protective clothing

• Hearing protection

• Safety glasses

„ Specify and provide personal protective equipment for the particular job.

„ Use only personal protective equipment which is in proper condition and offers effective protection.

„ Adjust personal protective equipment to the person, for example the size.

„ Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet.

2.4.13

Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing safety labels increase the risk of serious and fatal injuries.

„ Clean dirty safety labels.

„ Make sure every time after cleaning the safety labels that they are complete and legible.

„ Immediately replace missing, damaged and unrecognizable safety labels.

„ Provide spare parts with intended safety labels.

Descriptions, explanations and order numbers of safety labels, refer to page 28

.

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2.4.14

Safety

Basic safety instructions

2

2.4

Road safety

Dangers for road travel

If the machine exceeds the maximum dimensions and weights specified by national law and is not correctly lit when travelling on public roads, other road users may be endangered.

„ Before driving on roads, ensure that the maximum permitted dimensions, weights and axle, drawbar and trailer loads are not exceeded which apply to driving on public roads according to national law.

„ Before driving on roads, switch on the road travel lighting and ensure that it functions properly.

„ Before driving on roads, close all stop cocks for the hydraulic supply to the machine between tractor and machine.

„ Before driving on roads, move the tractor control units to the neutral position and lock them.

Danger when driving on road and field

Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

„ Observe measures for driving on road and field,

refer to page 90 .

Dangers if the machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.

„ Before driving on roads, prepare the machine for road travel,

refer to page 91 .

Danger when cornering with a hitched machine and due to the overall width

Accidents may occur when cornering due to the machine swinging out and also due to the overall width.

„ Consider the overall width of the combined tractor and machine.

„ Consider the larger swivel range when cornering.

„ Consider people, oncoming traffic and obstacles when turning.

Dangers when operating the machine on slopes

The machine may tilt when it is used on slopes. As a result, accidents may occur and people may be seriously injured or killed.

„ Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of the tyres to the ground is ensured.

„ Turn the machine at low speed. Turn in a large arc.

„ Avoid driving across a slope because the centre of gravity of the machine will be changed by payload and by executing machine functions.

„ Avoid abrupt steering movements on slopes.

„ Do not move the machine from working position to transport position or from transport position to working position as long as the machine is used across a slope.

„ Do not park the machine on slopes.

„ Observe procedures for operating the machine on slopes,

refer to page 89 .

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2

2.4

2.4.15

Safety

Basic safety instructions

Parking the machine safely

An incorrectly parked and insufficiently safeguarded machine can represent a danger for people, especially children, and can be set into motion or fall over in an uncontrolled manner.

People may be injured or killed.

„ Park the machine on a horizontal and level ground capable of bearing the load.

„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

„ Observe section “Parking the Machine” in chapter Driving and Transport.

refer to page 91

„ Before parking: Shut down and safeguard the machine,

refer to page 26 .

2.4.16

Consumables

2.4.17

Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

„ Use only consumables which comply with the requirements of the manufacturer.

For requirements on consumables, refer to page 43 .

Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

„ Do not release consumables into the environment.

„ Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of according to the official regulations.

Dangers arising from environment

Danger of fire

Flammable materials may accumulate in the machine due to operation or animals, for example rodents or nesting birds.

In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them.

„ Check and clean the machine every day before using it for the first time.

„ Check and clean the machine regularly during the working day.

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2.4.18

Safety

Basic safety instructions

2

2.4

Life-threatening electric shock from overhead lines

When folding the mowers in and out, the machine may reach the height of overhead lines. This may cause voltage to flash over to the machine and cause a fatal electric shock or fire.

„ Keep a sufficient distance from electrical overhead lines when folding the mowers in and out.

„ Never fold the mowers in or out near pylons and overhead lines.

„ With mowers folded in, keep a sufficient distance from electrical overhead lines.

„ To avoid a potential electric shock caused by a voltage flashover, never leave or climb into the tractor under overhead lines.

Behaviour in case of voltage flashover of overhead lines

Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover. A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover. Due to major voltage differences in the ground, you could be killed by electric shocks when you make big steps, lay on the ground or support yourself with your hands.

„ Do not leave the cabin.

„ Do not touch any metal parts.

„ Do not establish any conductive connection to the ground.

„ Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to severe electric shocks.

„ Wait for help from professional rescue teams. The overhead line must be switched off.

If people have to leave the cabin despite the voltage flashover, for example because there is an imminent threat to life due to fire:

„ Avoid simultaneous contact with machine and ground.

„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside.

„ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another.

Sources of danger on the machine

Noise may damage your health

The noise development of the machine during operation may cause health damage such as hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the noise level also increases.

„ Before the machine is started up for the first time, assess the danger by noise. Depending on the ambient conditions, working hours and the working and operating conditions of the machine, specify and use suitable hearing protection.

„ Specify rules for the use of hearing protection and for the working time.

„ During operation keep windows and doors of cabin closed.

„ Remove hearing protection for road travel.

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2.4

Safety

Basic safety instructions

Liquids under high pressure

The following liquids are under high pressure:

• Hydraulic oil

Liquids escaping under high pressure may penetrate through the skin and cause severe injuries.

„ Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged hydraulic system.

„ Never search for leaks with bare hands. Even a very pin-sized hole may lead to serious injuries.

„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.

„ Keep body and face away from leaks.

„ If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from the body as quickly as possible.

Hot liquids

If hot liquids are drained, people may burn and/or scald themselves.

„ When draining hot consumables, wear personal protective equipment.

„ Before performing any repair, maintenance or cleaning work, allow liquids and machine parts to cool off, if necessary.

Damaged compressor unit

Damaged compressed air hoses of compressor unit may tear off. Hoses that move uncontrollably may hurt people seriously.

„ If it is suspected that the compressor unit is damaged, immediately contact a specialist workshop.

„

Shut down and safeguard the machine, refer to page 26 .

Damaged hydraulic hoses

Damaged hydraulic hoses may tear off, burst or cause oil leaks. As a result, the machine may be damaged and people may be seriously injured.

„

Shut down and safeguard the machine, refer to page 26 .

„ If it is suspected that hydraulic hoses are damaged, immediately contact a service centre,

refer to page 210

.

Hot surfaces

The following components may become hot during operation and may burn people:

• Transfer gearbox

• Mower gearbox

• Belt gearbox

• Hydraulic system

• Cutter bar

„ Maintain a sufficient distance from hot surfaces.

„ Leave machine parts to cool down and wear protective gloves.

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2.4.19

Safety

Basic safety instructions

Dangers in connection with certain activities: Working on the machine

2

2.4

Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may start moving. Thus there is a risk of serious injuries or death.

„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it,

refer to page 26 .

Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of accidents, serious injuries or death.

„ Only perform work which is described in this operating instructions. Prior to any work, stop

and safeguard the machine, refer to page 26 .

„ All other maintenance and repair work must only be performed by qualified specialist workshop.

Raised machine and machine parts

The raised machine and machine parts may fall or tilt unintentionally. People may be seriously injured or killed, as a result.

„

Do not stay under the raised machine or machine parts which are not safely supported, refer to page 26 .

„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.

„ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering.

Danger associated with welding work

Improper welding work will endanger the operational safety of the machine. As a result, accidents may occur and people may be seriously or fatally injured.

„ Never perform welding work on the following components:

• Gearbox

• Components of the hydraulics

• Components of the electronics

• Frame or supporting components

• Running gear

„ Before carrying out welding work on the machine, obtain consent by KRONE customer service and, if required, identify alternatives.

„ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.

„ Welding work must only be performed by experienced qualified personnel.

„ Attach the earthing of the welding device near the welding points.

„ Caution when performing welding work near electric and hydraulic parts, plastic parts and pressure accumulators. The parts may be damaged, endanger people or cause accidents.

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2

2.5

2.4.20

Safety

Safety routines

Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.

„ As a matter of principle: Park the machine.

„ Get an overview of the existing danger and identify the reason.

„ Secure the accident site.

„ Save persons from the danger zone.

„ Leave danger zone and do not enter it again.

„ Alarm rescue workers and seek help, if possible.

„ Carry out immediate lifesaving actions.

Safety routines 2.5

2.5.1

2.5.2

Shutting down and safeguarding the machine

WARNING

Risk of injury due to movement of the machine or machine parts

If the machine has not been shut down, machine or machine parts may move unintentionally.

As a result, people may be seriously injured or killed.

„ Before leaving the operating position: Shut down and safeguard the machine.

To shut down and safeguard the machine:

„ Park the machine on a stable, horizontal and level ground.

„ Switch off the drives and wait until coasting parts have come to a complete stop.

„ Lower the machine all the way to the ground.

„ Switch off the tractor engine, remove the ignition key and take it with you.

„ Secure the tractor against rolling away.

Securing raised machine and machine parts against lowering

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine or machine parts are not secured against lowering, the machine or machine parts may roll, fall or sag. Thus people could be squeezed or killed.

„ Lower the raised machine parts.

„ Shut down and safeguard the machine,

refer to page 26 .

„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.

„ Before working on or under raised machine parts: Safely support machine or machine parts.

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2.5.3

2.5.4

Safety

Safety routines

In order to safely support the machine or machine parts:

„ To support, only use suitable and sufficiently dimensioned materials that do not break or yield.

„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used.

„ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well.

2

2.5

Carrying out oil level check and oil and filter element changes safely

WARNING

Carrying out oil level check and oil and filter element changes safely

If oil level check and oil and filter element changes are not carried out safely, the operational safety of the machine may be impaired. This may result in accidents.

„ Carry out oil level check and oil and filter element changes safely.

To carry out oil level check, oil and filter element changes safely:

„ Lower raised machine parts or secure them against falling,

refer to page 26 .

„

Shut down and safeguard the machine, refer to page 26 .

„ Observe the intervals for oil level check, oil and filter element changes,

refer to page 198 .

„ Use only the oil grades and quantities specified in the consumables table,

refer to page 43 .

„ Clean the area around the parts (for example gearbox, high-pressure filter) and make sure that no foreign objects get into the parts or the hydraulic system.

„ Check existing seal rings for damage and replace them, if necessary.

„ Collect leaking or waste oil in a container designated for the purpose and dispose of it

properly, refer to page 22

.

Running actuator test

WARNING

Run actuator test safely

When actuators are energised, functions are carried out directly and without a safety prompt.

This may cause the unintentional movement of machine parts, trapping and seriously or fatally injuring persons.

ü Only persons familiar with the machine are permitted to perform the actuator test.

ü The person performing the test must know which machine parts are activated by controlling the actuators.

„ Run the actuator test safely.

To run the actuator test safely:

„ Lower raised machine parts or secure them against falling,

refer to page 26 .

„

Shut down and secure the machine, refer to page 26

.

„ Cordon off the danger zone of the actuated moving machine parts in a clearly visible manner.

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2

2.6

Safety

Safety labels on the machine

„ Ensure that there is nobody in the danger zone of the actuated moving machine parts.

„ Switch on the ignition.

„ The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators.

2.6

Safety labels on the machine

Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels.

When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.

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Safety

Safety labels on the machine

2

2.6

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2

2.6

Safety

Safety labels on the machine

Position and meaning of safety labels

30

KM000-088

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1.

Order No. 27 004 599 0 (1x)

2.

Order No. 27 004 598 1 (1x)

3.

Order No. 27 002 054 0 (1x)

4.

Order No. 27 004 017 0 (2x)

Safety

Safety labels on the machine

2

2.6

CAUTION!

Max. PTO speed 1000 RPM

CAUTION!

The operating pressure of the hydraulic system must not exceed 200 bar.

CAUTION

To avoid serious injury or death.

• Read and understand operator´s manual before operating equipment.

• Lower implement, stop tractor engine and remove key before leaving operator´s platform.

• Keep all shields and guards in place.

• Keep hands, feet and clothing away from moving parts.

• Keep riders off the machine.

• Make certain everyone is clear of the machine before starting tractor engine and starting.

• Do not allow unqualified operator to run equipment.

• Do not operate equipment in transport position.

• Never lubricate, adjust, unclog or service the equipment with tractor engine is running.

• Wait for all movement to stop before opening shield or servicing machine.

• Never work underneath equipment without securely supporting.

WARNING!

Hydraulic accumulators store energy.

To AVOID explosion, depressurize the system on the fluid side before repairing.

Failure to comply could result in death or serious injury.

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2

2.6

Safety

Safety labels on the machine

5.

Order No. 27 002 055 0 (8x)

32

6.

7.

8.

Ord. no. 27 002 056 0 (8x)

Ord. no. 27 002 059 0 (2x)

Ord. no. 27 002 060 0 (2x)

9.

Order No. 27 002 057 0 (4x)

10. Ord. no. 27 002 058 0 (6x)

DANGER

Thrown objects can cause serious injury or death.

• Stay clear of machine while in operation.

• Keep discharge chute and shields in place.

• Replace worn or damaged protective skirting.

DANGER

Blade can cause serious injury or death.

• Stay clear of machine while in operation.

• Keep discharge chute and shields in place.

CAUTION

• High pressure oil leaks can penetrate skin causing serious injury and gangrene. (See operators manual & consult a physican immediately.)

• Do not use finger or skin to check leaks.

• Lower load, release pressure an be sure oil cool before loosening fitting.

WARNING

To avoid Possible injury.

Do not stand between tractor and machine or near machine while changing from transport position or to transport position.

WARNING

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

WARNING

Cutting blade continue to rotate after PTO has been disengaged.

To avoid personal injury.

Look & listen for rotation to stop. Do not open cover until all components have stopped.

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11. Order No. 949 228 0 (3x)

12. Order No. 942 229 0 (3x)

Safety

Safety labels on the machine

2

2.6

DANGER

ROTATING DRIVELINE – CONTACT CAN

CAUSE DEATH. KEEP AWAY!

DO NOT OPERATE WITHOUT-

• All driveline guards, tractor and equipment shields in place.

• Driveline securely attached at both ends.

• Driveline guards that turn freely on driveline.

DANGER

• Shield missing, do not operate

13. Ord. no. 27 009 069 0 (1x)

DANGER

To avoid injury or death, do not contact electric lines.

14. Ord. no. 27 002 205 0 (4x)

15. Ord. no. 27 010 160 0 (2x)

WARNING

Moving belt can cut and crush. Keep hands clear. Shut off the engine before servicing.

WARNING

To Avoid serious injury or death

Place safety-

Place the shut-off valve in locked position before walking under the cross conveyor when it is opened.

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2

2.7

Safety

Safety equipment

16. Order No. 27 021 593 0 (1x)

WARNING

Keep tractor hydraulic controls locked during road transport to prevent implement movement and possible personal injury.

2.7

Safety equipment

KMG000-088

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2

3

Pos.

1

Designation

Stop cocks

Support jacks

Road travel lighting

4 Overload protection

5 Locking

2.7.1

SMV emblem

Safety

Safety equipment

2

2.7

Explanation

• When transporting the machine and when working under the machine, always close the stop cocks.

• The support jacks are designed for the stability of the machine when it is not connected to the

tractor, refer to page 75 .

• The road travel lighting is used for road safety.

• Before driving on roads, switch on the road travel lighting and ensure that it functions properly.

• The overload protection protects the tractor and the machine from load peaks

„ To avoid damaging the machine, switch off the

PTO shaft if the overload clutch engages continuously.

• The lock prevents the mowers from unintentionally lowering.

KM000-567

The SMV emblem (Slow-Moving Vehicle) (1) is attached to slow-moving machines or vehicles travelling on public highways at a speed of less than 40 km/h (25 mph).

The SMV emblem (1) is at the rear in the centre or at the rear on left.

When driving the machine on public highways, the SMV emblem must be mounted.

If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted.

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3

3.1

3

Machine description

Machine overview

Machine description

3.1

Machine overview

For "Comfort Electronics" version

36

KM000-034

1

2

3

Lever to adjust the conditioning sheet 12 Cross conveyor belt

Outrigger 13 Conditioner roller

Lateral suspension arms

Three-point hitch

Tine rotor

14 Spare blade drawer 4

5

6

7

8

Control block

Main gearbox

Front support jack

Impact damage protection system

9 Universally-jointed drive shaft

10 Job computer

11 Cross conveyor

15

16

17

18

19

20

21

Broad distribution sheet

Cross conveyor belt drive

Cutterbar

Mower gearbox

Intermediate universal shaft

Friction clutch

Document storage tube

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Original Operating Instructions 150000703_05_en

For the “operation panel” version

Machine description

Machine overview

3

3.1

KM000-093

7

8

5

6

3

4

1

2

9 Universally-jointed drive shaft

10 Display for transport position

11

12

Lever to adjust the conditioning sheet

Outrigger

Lateral suspension arms

Three-point hitch

Control block

Main gearbox

Front support jack

Impact damage protection system

Cross conveyor

Cross conveyor belt

13 Conditioner roller

14

15

16

17

18

19

20

21

22

Spare blade drawer

Broad distribution sheet

Cross conveyor belt drive

Cutterbar

Mower gearbox

Intermediate universal shaft

Friction clutch

Support jack rear

Adjusting rod (width shift)

23 Pressure gauge, for version with “hydraulic spring relief”

24 Throttle (cross conveyor belt speed)

25 Document storage tube

Tine rotor

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3

3.2

3.2

Machine description

Labelling

Labelling

INFORMATION

The entire identification plate represents a legal document and should not be altered or rendered illegible!

3.3

KMG000-021

The machine data are specified on the type plate (1). The type plate is mounted on right on the front of the three-point hitch.

Information for enquiries and orders

If you have any further queries on the machine or if you want to order spare parts, always enter type designation, vehicle identification number and year of manufacture of the corresponding machine. To ensure that these data are always available, we recommend to enter them in the fields on the front cover page of these operating instructions.

Description of hydraulic system functions

For the “comfort electronics” version

38

BPG000-018

The hydraulic system of the machine is designed for tractors with a constant flow system and for tractors with a Load Sensing system .

The hydraulic system of the machine has been set at the factory for tractors with the constant flow system . In doing so, the system screw (1) has been completely unscrewed from the control block.

The hydraulic system is adjusted to the hydraulic system of the tractor  (constant flow system or Load Sensing system)

via the system screw (1) on the control block of the machine, refer to page 53

.

The control block is at front, in the centre under the three-point hitch.

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Machine description

Lighting

3

3.4

3.4

Lighting

3.5

KMG000-031

To comply with the Road Traffic Licensing Regulations, the machine is equipped as standard:

• With three-chamber lamps (1) (flashing light, rear light and brake light),

• with white reflectors (2),

• with yellow reflectors (3).

Intermediate universal shaft

To ensure the functionality and to increase the lifetime, the friction clutch must be vented once a year before the beginning of the season,

refer to page 205

.

3.6

KMG000-014

The intermediate universal shafts (1) for the mower drives are connected with the friction clutches (2) towards the input gearbox. The supporting chains (3) are fastened onto the threepoint hitch (4). The friction clutch protects the tractor and the machine from damage.

Pole protection mechanism

WARNING

Risk of accident due to changed driving behaviour

If the value for the spring on the impact damage protection system is changed, the trigger moment of the impact damage protection system also changes. As a result, the impact damage protection system may trigger in the transport position in case of abrupt loads and the driving behaviour may change. This can lead to accidents.

„ Never change the value for the spring on the impact damage protection system.

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3

3.6

Machine description

Pole protection mechanism

KMG000-032

The mowing unit is equipped with a so-called impact damage protection system in order to prevent damage when driving into obstacles. After the impact damage protection system has been triggered, the mowing unit swivels back. Reversing the mowing unit causes the impact damage protection system to engage again.

The trigger moment has been set at the factory.

Dimension X=85 mm

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4

Data memory 4

Data memory

A variety of electronic components of the machine contains data memories which save temporarily and permanently technical information on machine condition, events and errors.

This technical information generally documents the condition of a part, module, system or of the environment:

• Operating states of system components (e.g. filling levels)

• Status messages of the machine and its single components (e.g. number of revolutions of wheel, wheel speed, motion delay, lateral acceleration)

• Malfunctions and defects in important system components (e.g. light and brakes)

• Reactions of machine in special driving situations (e.g. actuation of airbag, installing stability control systems)

• Ambient conditions (e.g. temperature)

These data are exclusively of a technical nature. They are used to detect and remedy errors as well as to optimize machine functions. There is no possibility to create motion profiles on driven routes from these data.

If services are used (e.g. repair services, service processes, warranty cases, quality assurance), this technical information can be read out by employees of service network (including manufacturer) from the event and error data memories by means of special diagnostic units.

There you receive further information, if necessary. After the error has been remedied, the information in the error storage is either deleted or continuously overwritten.

When using the machine, situations are possible in which these technical data in connection with other information (accident protocol, damage to the machine, testimonies etc.) could become transferable to people - if applicable in consultation with an expert.

Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine.

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5 Technical data

5 Technical data

Dimensions

Working width

Transport width

Width conditioning system

Parking height

Transport height

Acreage output

Dead weight

9,450 mm

3,000 mm

3,000 mm

4,000 mm

4,000 mm

8-14 ha/h

2,988 kg

Cutting height

Series version

High-cut skid version

Combi skid version

Setting range approx. 1-7 cm approx. 6-12 cm approx. 4-10 cm

Minimum tractor requirements

Power requirement 145 kW (200 HP)

PTO speed 1,000 min ⁻ ¹

Max. operating pressure of hydraulic system 200 bar

Voltage lighting 12 V, 7-pin

Electrical connections

Lighting

Power supply of the machine

ISOBUS compatible

12 V, 7-pin

12 V, 3-pin socket

Comfort electronics: yes

Hydraulic connections for “standard electronics” version

Required hydraulic connections

Double-acting hydraulic connection

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

2x

1x

1x

1x

Hydraulic connections for version with "Comfort electronics"

Required hydraulic connections

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

1x

1x

1x

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5.1

5.1.1

Technical data

Consumables

Machine equipment (series)

Lower link hitch

SafeCut

Blade quick fastener or blade screw connection

Number of cutting discs

Number of mower drums

Conditioning system

Manual gearbox for conditioner

Number of cross conveyor belts

Deflector sheets for wide spreading

Ambient temperature

Temperature range for machine operation

Airborne noise emission

Equivalent continuous sound pressure level

Cat. III and cat. IV

Series

Series

12 units

4 units

Tine conditioner

600/900 min ⁻ ¹

2 units

-5 to +45°C

>85 dB(A)

5

5.1

Consumables

NOTICE

Complying with change intervals for biooils

To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils.

NOTICE

Mixing types of oil

If types of oil are mixed, the machine could be damaged.

„ Never mix different types of oil.

„ Before changing the type of oil, consult customer service. Never use engine oil.

Bio-degradable lubricants on request

Oils

Designation

Input gearbox

Main gearbox

Cutterbar

Hydraulic oil tank

Filling quantity

2.0 l

6.5 l each

8.0 l each

15.0 l

Specification

SAE 90

SAE 90

Initial filling ex works

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

SAE 90 Wiolin ML 4 SAE 90

HLP 46 (ISO VG 46) SRS Wiolan HS 46

The filling quantities of the gearboxes are guide values. The correct values result from oil

change/oil level check, refer to page 211

.

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5

5.1

5.1.2

Technical data

Consumables

Lubricating greases

Designation

Manual lubrication points

Filling quantity

As required 1

Specification

Lubricating grease to DIN

51818 of NLGI class 2, Li soap with EP additives

1 Lubricate the manual lubrication point until grease escapes at the bearing position. After lubricating, remove the grease escaping from the bearing position.

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6

6.1

6.2

Control and Display Elements

ISOBUS terminal

6

6.1

Control and Display Elements

ISOBUS terminal

For "Comfort Electronics" version

Further information

Manual mode: refer to page 113

• Automatic mode:

refer to page 124

Operation panel

For the “operation panel” version

The operation panel is used to preselect different functions of the machine. The actual functions are executed via the control units of the tractor. The following table explains the function of the individual switches.

KMG000-001

Designation

1 Red warning light

2 Toggle switch

Function

Is lit when the operation panel is switched on.

Middle Operation panel OFF (warning light (1) OFF)

Top Double-acting control unit (2+/2-)

(2-)

Lowers both mowers from transport position to headland position.

(2+)

Raises both mowers from headland position to transport position.

3 Toggle switch

(is only active when the toggle switch (2) is pointing down)

Bottom Activates the lower toggle switch (3).

Left Double-acting control unit (2+/2-):

(2-)

Lowers the right mower from headland position to working position.

(2+)

Raises the right mower from working position to headland position.

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Original Operating Instructions 150000703_05_en 45

6

6.2

Control and Display Elements

Operation panel

Designation

3 Toggle switch

(is only active when the toggle switch (2) is pointing down)

Function

Left Double-acting control unit (1+/1-):

(1-)

Lowers the left mower from headland position to working position.

(1+)

Raises the left mower from working position to headland position.

Middle Double-acting control unit (1+/1-):

(1+)

Increases the working width.

(1-)

Reduces the working width.

Middle Double-acting control unit (2+/2-):

(2-)

Lowers both mowers from headland position to working position.

(2+)

Raises both mowers from working position to headland position.

Right Double-acting control unit (2+/2-):

4 Rotary potentiometer

(2-)

Lowers the right cross conveyor belt.

(2+)

Raises the right cross conveyor belt.

Double-acting control unit (1+/1-):

(1-)

Lowers the left cross conveyor belt.

(1+)

Raises the left cross conveyor belt.

The ground pressure of the cutterbar can be adjusted by means of the rotary potentiometer.

Turn clockwise = increase relief pressure/reduce ground pressure

Turning counter-clockwise = reduce relief pressure/ increase ground pressure

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7

7.1

Initial operation

Checklist for initial operation

7

7.1

Initial operation

WARNING

Risk of injury or damage to the machine due to faulty initial operation

If the initial operation is carried out incorrectly or incompletely, the machine may present defects. As a result, people may be injured or killed or the machine may be damaged.

„ Initial operation must only be carried out by authorised technicians.

„ Read in full and observe the “Personnel qualification of technicians”,

refer to page 16

.

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

Checklist for initial operation

ü The machine is mounted according to assembly instructions of the machine.

ü All the screws and nuts have been checked to make certain they are tight and tightened to the specified tightening torques,

refer to page 200

.

ü The safety devices are mounted and checked for completeness and damage.

ü The machine has been fully lubricated,

refer to page 227

.

ü

The oil level has been checked for all gearboxes, refer to page 211

.

ü The hydraulic system has been checked for leaks.

ü The tractor corresponds to the machine requirements,

refer to page 42 .

ü

The axle loads, the minimum counterweight and the total weight have been checked. refer to page 42 .

ü The universal shaft length has been checked and adjusted,

refer to page 52 .

ü

The blades have been inserted, refer to page 216

.

ü The hydraulic system has been vented.

ü The friction clutch has been vented,

refer to page 205

.

ü The coupling points have been adapted,

refer to page 50 .

ü The clearance between tractor and machine has been checked,

refer to page 51 .

ü

In transport position, the cross conveyors have been checked for firm attachment, refer to page 53

.

ü The conveyor belts have been set and the running behaviour has been checked,

refer to page 193

.

ü All sensors have been checked to make certain they are tight and tightened to the specified

tightening torques, refer to page 235 .

ü The sensors/limit switches have been tightened with the prescribed tightening torques,

refer to page 235

.

ü The calibration of the sensors in the technician level is completed,

refer to page 235

.

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7

7.2

7.2

Initial operation

Setting “Speed” sensor

Setting “Speed” sensor

For "Comfort Electronics" version

7.3

KM000-003

„ Set the speed sensors (B4, B5) to a dimension of 2 mm.

„ Manually turn the cardan shaft one revolution.

„ Observe the display while rotating.

The sensor has been correctly set when the status of the sensor changes from "Attenuated" to

"Unattenuated" and vice versa.

Further information

refer to page 164

.

Setting sensor “Cross conveyor belt”

For "Comfort Electronics" version

48

KM000-004

„ Set the sensors (B7, B9) to a dimension of 4 mm.

The setting of the sensor is correct when the sensor is attenuated in the working position of the cross conveyor belt.

Further information, refer to page 164

.

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7.4

Initial operation

Setting the limit switch “Cross conveyor bottom”

Setting the limit switch “Cross conveyor bottom”

7

7.4

KM000-141

The limit switch (1) must be set so that it has switched when the cross conveyor belt is in the working position.

Checking

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Turn limit switch (1) until the stop (II) is reached.

Æ When the limit switch (1) does not switch (click sound) when you continue to turn, the limit switch is correctly set.

Æ When the limit switch (1) switches (click sound) when you continue to turn, the limit switch must be set.

Setting

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen the screws (2).

„ Move the limit switch (1) in the oblong hole until it switches (click sound).

„ Tighten screws (2).

„ Check limit switch (1).

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7

7.5

7.5

Initial operation

Adapting coupling points

Adapting coupling points

50

KM000-005

Lower link pin

The three-point linkage is designed for categories III and IV.

The machine has been prepared at the factory for category III.

„ Mount a ball sleeve Cat. III (1) on the lower link pins (2).

„ Secure the lower link pins using a linch pin (4) and safety chain (5).

Conversion to category IV

„ Pull out lower link pins (2).

„ Rotate lower link pins by 180° and insert them through the ball sleeves (3) cat. IV .

„ Secure lower link pins (2) by means of linch pin (4) and safety chain (5).

The longer journal of the lower link pin (2) points outwards.

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Original Operating Instructions 150000703_05_en

Top link bolt

Initial operation

Checking/setting the free space from tractor to machine

7

7.6

7.6

KMG000-092

„ Insert the top link bolt (2) into the lower hole of the three-point hitch and through the ball sleeve (1).

„ To prevent the top link bolt from twisting, insert the anti-twist lock of the top link bolt into the borehole (a).

„ Secure the top link bolt using the linch pin (3).

Checking/setting the free space from tractor to machine

KMG000-093

Checking the clearance between tractor and machine

The clearance between tractor and machine must be large enough in every operating position

(transport, headland and working position) so that the machine does not come into contact with components (wheels, mudguards) of the tractor.

„ Observe the safety routines,

refer to page 26 .

„

Connect the machine to the tractor, refer to page 55

.

„ Carefully approach all operating positions once.

ð The machine does not come into contact with the tractor.

ð If the machine comes into contact with the tractor in an operating position, increase the clearance.

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7

7.7

Initial operation

Adapting universal shaft

Setting the clearance between tractor and machine

„ Observe the safety routines,

refer to page 26 .

„

Disconnect the machine from the tractor, refer to page 91

„ Remove the bolt (3) from the rear area of the impact damage protection system.

„ Move the impact damage protection systems in the hole pattern and secure with the bolt.

Æ Pos. I = shortest distance from tractor

Æ Pos. II = longest distance from tractor

„ Ensure that the impact damage protection system has the same setting on the right and left.

7.7

Adapting universal shaft

KMG000-047

ü The machine is connected to the tractor,

refer to page 55 .

„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height.

„ Lower machine into working position.

„

Shut down and safeguard the machine, refer to page 26 .

„ Disassemble the universal shaft.

„ Install each half (1, 2) on the tractor and machine side respectively.

„ Shorten section tubes and guard tubes.

NOTICE: Material damage caused by failure to achieve profile overlap! Observe an overlap (shift length) of the profile tubes and guard tubes of at least 200 mm, refer to the operating instructions of the universal shaft manufacturer.

„ Check the overlap of profile tubes and guard tubes.

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7.8

Adapting hydraulic system

For the “comfort electronics” version

Initial operation

Adapting hydraulic system

7

7.8

7.9

BPG000-018

„ Move the control units on the tractor into float position.

„ Depressurise the hydraulic system on the tractor and the machine.

„

Shut down and safeguard the machine, refer to page 26 .

Operation of the machine on tractors with constant flow system

For tractors with open hydraulic system.

„ Unscrew the system screw (1) as far as it will go.

Operation of the machine on tractors with Load Sensing system

For tractors with closed hydraulic system. In doing so, the signal line is connected.

„ Screw in the system screw (1) as far as it will go.

Check cross conveyors for firm attachment

NOTICE

Collision of mowers when folding up

If the cross conveyors right and left are not checked for firm attachment in transport position after the machine has been assembled, a collision may occur when folding up the mowers to the transport position. Therefore the machine may be damaged.

„ Check the cross conveyors for firm attachment in the transport position.

„ If the cross conveyors can be moved manually to the transport position, vent the 4 lifting cylinders of the cross conveyor belts.

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Original Operating Instructions 150000703_05_en 53

7

7.9

Initial operation

Check cross conveyors for firm attachment

KM000-069

ü

The machine is connected, refer to page 55

.

„ Move the machine to the transport position.

„

Shut down and safeguard the machine, refer to page 26 .

„ The cross conveyor belts can be moved manually back and forth.

ð If the cross conveyor belts cannot be moved, everything is OK.

ð If the cross conveyor belts can be moved, the 4 lifting cylinders of the cross conveyors must be vented.

Venting lifting cylinder

ü A suitable container is available for escaping oil.

„ Move the machine to the working position.

„ Raise the cross conveyor belts completely.

„

Shut down and safeguard the machine, refer to page 26 .

„ Close the stop cock (3).

„ Screw a suitable connecting piece (1) on the Minimess connection (2).

„ Open the stop cock (3).

„ Lower the cross conveyor belt from a safe distance by short intervals until hydraulic oil escapes bubble-free.

„

Shut down and safeguard the machine, refer to page 26 .

„ Unscrew the connecting piece.

„ Repeat the process for all 4 Minimess connections.

54

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Original Operating Instructions 150000703_05_en

8

8.1

Start-up

Connecting the machine to the tractor

8

8.1

Start-up

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of injury or damage to the machine due to connection lines which have been incorrectly connected, interchanged or improperly installed

If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed, they may pull off or be damaged. This may result in serious accidents. If connection lines are interchanged, functions may inadvertently be actuated which may also result in serious accidents.

„ Correctly connect and secure the hoses and cables.

„ Lay the hoses, cables and ropes so that they do not scrape, come under tension or become jammed or come into contact with other components (e.g. tractor tyres).

„ Couple and connect the hoses and cables to the designated connections as described in the operating instructions.

Connecting the machine to the tractor

NOTICE

The attachment of implements at the front and rear must not cause exceedance of the permissible total weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted device, the front axle of the tractor must always be loaded with a minimum 20% tare weight of the tractor.

„ Make sure before starting to move that these requirements have been met.

WARNING

Risk of accident by connecting the machine to U-frame coupler

If the machine is not directly connected to three-point hitch of tractor but to U-frame coupler, the machine may tear from the tractor. This may result in serious accidents.

„ Only connect the machine to the three-point hitch of the tractor.

„ Never mount the machine on U-frame coupler.

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Original Operating Instructions 150000703_05_en 55

8

8.2

Start-up

Connecting hydraulic hoses

8.2

KMG000-012

WARNING! People standing between the tractor and the machine may be injured! Make sure that there is no one between the tractor and the machine while the machine is connected to the tractor, especially when reversing the tractor.

„ Move the tractor backward to the machine and position the lower links (1) under the lower link pins of the machine.

„ Raise the lower links (1) until they engage in the ball sleeves and lock.

„ Secure the tractor against rolling away.

„ Hinge the top link (2) on the three-point hitch and secure it.

„ In order to avoid that the machine swivels out laterally when driving on roads and when working on the field, fix the lower links.

Connecting hydraulic hoses

56

KMG000-076

In order to connect the hydraulic hoses properly, the hydraulic hoses (1, 2) are marked with numbers or letters.

Hydraulic hoses for connection to a single-acting control unit are marked with a number and the plus sign, e.g. (1+).

Hydraulic hoses for connection to a double-acting control unit are marked with the same numbers, plus sign for the pressure line and minus sign for the return, for example (2+/2-).

Hydraulic hoses with letters are connected to the corresponding control units (P=pressure line,

T=return, LS=Load Sensing control/message line).

Use a control unit on the tractor which can be locked in the neutral position against unintentional operation.

Control units on the tractor must be used for lifting and lowering the mower and can be locked in the neutral position to prevent unintentional operation.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Start-up

Connecting hydraulic hoses

For the "Comfort Electronics" version

„ Depressurise the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 26

.

„ Clean and dry the connections of the hydraulic quick connector.

8

8.2

Tractor with Load Sensing pump and message line (LS)

ü

The system screw of the hydraulic system has been fully screwed in, refer to page 53

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurised return.

„ Connect the signal line (LS) to the connection for the Load Sensing control.

Tractor with constant pressure system

ü

The system screw of the hydraulic system has been fully screwed in, refer to page 53

.

„ Connect the pressure line (P) to the tractor.

„ Connect the return (T) to the connection for the depressurised return.

„ Place the message line (LS) in the support on the machine.

Tractor with constant current pump

ü

The system screw of the hydraulic system has been fully unscrewed, refer to page 53 .

„ Remove the hydraulic coupling and the hydraulic plug.

„ Mount the 2 supplied hydraulic plugs on the hydraulic hoses (P, T).

„ Connect the pressure line (P) to a single-acting control unit of the tractor.

„ Connect the return (T) to the connection for the depressurised return.

For the “operation panel” version

„ Depressurise the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 26

.

„ Clean and dry the connections of the hydraulic quick connector.

Tractor with Load Sensing pump and message line (LS)

ü

The system screw of the hydraulic system has been fully screwed in, refer to page 53

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurised return.

„ Connect the signal line (LS) to the connection for the Load Sensing control.

„ Connect the hydraulic hoses (1+/1-) to a double-acting control unit of the tractor.

„ Connect the hydraulic hoses (2+/2-) to a double-acting control unit of the tractor.

„ Open stop cocks for (P), (T) and (LS).

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Original Operating Instructions 150000703_05_en 57

8

8.3

8.3

Start-up

Connecting KRONE BETA II terminal

Connecting KRONE BETA II terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

58

EQ001-024

ü

The machine is shut down and safeguarded, refer to page 26

.

Connection terminal to machine

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 224 *.

„ Connect the plug (2) of the cable set (5) to the socket (1) (CAN1-IN) of the terminal.

„ Connect the 7-pole plug (6) of the cable set (5) to the 7-pole socket (7) of the machine.

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Original Operating Instructions 150000703_05_en

8.4

Start-up

Connecting the KRONE ISOBUS terminal (CCI 1200)

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

8

8.4

Connecting the KRONE ISOBUS terminal (CCI 1200)

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

Tractors with integrated ISOBUS system

1

2

5

4

1

7

3

6

9

6

3

4

7 8

9 10

EQ001-173

ü

The machine is shut down and safeguarded, refer to page 26

.

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Original Operating Instructions 150000703_05_en 59

8

8.4

Start-up

Connecting the KRONE ISOBUS terminal (CCI 1200)

Connection terminal to tractor

„ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

„ Connect the 9-pin plug (4) of the cable (3) to the 9-pin socket (5) (In-cab).

Connection tractor to machine

INFORMATION

The cable (8) can be ordered by quoting the order number 20 086 886 *.

„ Connect the 9-pin plug (7) of the cable (8) to the 9-pin ISOBUS socket (6) of the tractor.

„ Connect the 11-pin plug (9) of the cable (8) to the 11-pin socket (10) of the machine.

Tractors without ISOBUS system

60

4

B290

5 6

3

1

2

9 10

7

8

EQ001-181

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The accessories kit B290 “KRONE tractor retrofitting” is mounted.

Connection terminal to tractor

„ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

„ Connect the 9-pin plug (4) of the cable (3) to the 9-pin socket (5) (In-cab).

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Original Operating Instructions 150000703_05_en

8.5

Start-up

Connecting KRONE ISOBUS terminal

Connection tractor to machine

INFORMATION

The cable (8) can be ordered by quoting the order number 20 086 886 *.

„ Connect the 9-pole plug (7) of the cable (8) to the 9-pole ISOBUS socket (6) of the tractor.

„ Connect the 11-pole plug (9) of the cable (8) to the 11-pole socket (10) of the machine.

8

8.5

Connecting KRONE ISOBUS terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

Tractors with integrated ISOBUS system

For the "Comfort Electronics" version

EQ000-014

ü

The machine is shut down and safeguarded, refer to page 26

.

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Original Operating Instructions 150000703_05_en 61

8

8.5

Start-up

Connecting KRONE ISOBUS terminal

Connection terminal to tractor

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) located in the tractor cab.

Connection tractor to machine

INFORMATION

The cable set (14) can be ordered by stating order number 20 080 384 *.

„ Connect 9-pole plug (9) of cable set (14) to outer 9-pole socket (8) on tractor side.

„ Connect 7-pole plug (10) of cable set (14) to 7-pole plug (11) of the machine.

„ Connect 2-pole plug (12) of cable set (14) to 2-pole socket (13) of the machine.

Tractors without ISOBUS system

62

EQ000-015

ü

The machine is shut down and safeguarded, refer to page 26

.

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Original Operating Instructions 150000703_05_en

8.6

Start-up

Connecting foreign ISOBUS terminal

Connection terminal to machine

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.

„ Connect terminating resistor (4) to socket (3) (CAN1-OUT) of the terminal.

The scope of delivery includes the terminating resistor with KRONE no. 00 302 300 *.

8

8.6

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

Connecting foreign ISOBUS terminal

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

EQ000-950

ü

The machine is shut down and safeguarded, refer to page 26

.

Connection tractor to machine

„ Connect 9-pole ISO plug (3) of cable set (1) to outer 9-pole ISO plug (2) on tractor side.

„ Connect 7-pole plug (4) of cable set (1) to 7-pole socket (5) of the machine.

„ Connect 2-pole plug (6) of cable set (1) to 2-pole socket (7) of the machine.

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Original Operating Instructions 150000703_05_en 63

8

8.7

Start-up

Connecting the camera to the KRONE ISOBUS terminal CCI 1200

Connection terminal to tractor

INFORMATION

For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer.

8.7

Connecting the camera to the KRONE ISOBUS terminal CCI 1200

2

1

6

8.8

5

4

EQ000-212

„ Insert the plug (4) on the camera (2) cable (3) into the connection C (6) of the KRONE

ISOBUS terminal CCI 1200 (1).

„ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5).

Connecting joystick

INFORMATION

To mount joystick in the tractor cabin, observe joystick operating instructions included with delivery.

3

64

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Original Operating Instructions 150000703_05_en

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors with integrated ISOBUS system

8

8.8

EQ000-602

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) of joystick.

„ Connect 9-pole ISO plug (8) of joystick to 9-pole ISO socket (9) located in the tractor cab.

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Original Operating Instructions 150000703_05_en 65

8

8.8

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors without integrated ISOBUS system

66

EQ000-546

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

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Original Operating Instructions 150000703_05_en

KRONE Beta II terminal

Start-up

Connecting operation panel

8

8.9

8.9

EQ001-025

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

Connecting operation panel

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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Original Operating Instructions 150000703_05_en 67

8 Start-up

8.10

Connecting road travel lighting

For the “operation panel” version

8.10

KM000-082

ü

The machine is shut down and safeguarded, refer to page 26

.

Connection operation panel to tractor

„ Connect 2-pole plug (2) to 2-pole socket (1) of the tractor.

Connection operation panel to machine

„ Connect 14-pole plug (3) with 14-pole socket (4) of the machine.

Connecting road travel lighting

For the version with “road travel lighting”

NOTICE

Short circuit caused by impurities and moisture in the plug connection

The machine may be damaged by a short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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Start-up 8

Installing universal shaft 8.11

8.11

KMG000-013

The road travel lighting is connected by means of the enclosed 7-pin lighting cable (2).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Connect the 7-pin plug of the lighting cable (2) to the 7-pin socket (1) of the machine.

„ Connect the 7-pin plug of the lighting cable (2) to the 7-pin socket (3) of the tractor.

„ Lay the lighting cable (2) so that it does not touch the tractor wheels.

Installing universal shaft

WARNING

Risk of injury by failure to take account of the danger zone of the universal shaft

If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.

„ To avoid accidents, observe the danger zone of the universal shaft,

refer to page 18 .

NOTICE

Changing the tractor

The machine could be damaged if the universal shaft length is not checked when changing the tractor.

„ In order to avoid damage to the machine, check universal shaft length every time the

tractor is changed and correct it, if necessary, refer to page 52

.

KMG000-048

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.

„ Secure universal shaft guard by means of supporting chain (2) against turning.

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Original Operating Instructions 150000703_05_en 69

8 Start-up

8.12

Checking the tines on the tine conditioner

8.12

Checking the tines on the tine conditioner

NOTICE

Loss of tines

Bent and broken tines will cause an imbalance. Therefore the machine may be damaged.

„ Check the tine conditioner for bent and damaged tines each time before it is used.

„ To prevent the loss of tines, check the bearing bolts of the tine bearings and replace them in time.

8.13

KMG000-017

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Dismount bent and damaged tines (1).

„ Adjust and mount bent tines.

Using and applying the conditioner tray

For version "Application without conditioner tray"

The machine is delivered with a conditioner tray. It is recommended to operate the machine without a conditioner tray.

70

2

2 1

KM000-762

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and secured, refer to page 26

.

„ Loosen the screw connections (2).

„ Remove the conditioner tray (1).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Start-up 8

Using and applying the conditioner tray 8.13

For version "Application with conditioner tray"

If the conditioner tray is used, a cut height of 6 cm must not be exceeded with normal sliding skids. If a higher cut height is occasionally required, use high cut skids from a cut height of

6 cm,

refer to page 184

. The high cut skids ensure that the conditioner tray has adequate ground clearance. If mowing regularly in the area between 5 cm and 10 cm, it is recommended to use combination skids.

2 1

KM000-763

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and secured, refer to page 26

.

„ Mount the conditioner tray (1).

„ Tighten the screw connections (2).

2

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Original Operating Instructions 150000703_05_en 71

9

9.1

9

Operation

Front guard

Operation

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of injury during operation

If the following notes are not observed, persons could be seriously injured or killed.

„ Before you turn on the PTO shaft, make sure that the machine is in working position and that the glide skids touch the ground.

„ Even with intended operation of the machine, there is a danger caused by ejected foreign bodies. Thus instruct all persons to leave the danger zone of the machine.

„ Special care should be taken when working near roads and buildings.

9.1

Front guard

WARNING

Risk of injury due to objects being ejected

If the front guard is folded up during work, objects can be ejected. As a result, people may be seriously injured.

„ Fold down the front guard.

„ Connect the guard cloths of the front guard and the side guard using the turnlock fasteners.

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Operation

Front guard

9

9.1

9.1.1

Folding up the front guard

9.1.2

KMG000-006

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Open the turnlock fasteners (3).

„ To fold up the front guard (1), press the catch with a screwdriver (2) and fold up the front guard.

Fold down the front guard

KMG000-077

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Fold down the front guard (1).

„ Close the turnlock fasteners (3).

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Original Operating Instructions 150000703_05_en 73

9

9.2

9.2

Operation

Side guard

Side guard

9.2.1

Folding up side guard (transport position)

9.2.2

KMG000-058

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Fold up the side guard (1) until the side guard (1) engages in the latch.

Folding down side guard (working position)

KMG000-027

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Fold down the side guard (1).

„

Ensure that the side guard (1) is secured by the locking, refer to page 188

.

„ Close the turnlock fasteners (2).

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9.3

9.3.1

Operate the support jack

Move parking jacks into transport position

Operation

Operate the support jack

9

9.3

9.3.2

KMG000-015

„ Raise the machine via rear hydraulics so that the support jacks can be swivelled up.

„

Shut down and safeguard the machine, refer to page 26 .

„ Pull the tension bar (1), swivel the front support jack (2) upwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) upwards and lock it by means of the tension bar (4).

Move parking jacks into support position

KMG000-016

„ Raise the machine via rear hydraulics until the support jacks can be swivelled down.

„

Shut down and safeguard the machine, refer to page 26 .

„ Pull the tension bar (1), swivel the front support jack (2) downwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) downwards and lock it by using the tension bar (4).

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Original Operating Instructions 150000703_05_en 75

9

9.4

9.4

Operation

Locking / releasing stop cocks

Locking / releasing stop cocks

9.5

KMG000-089

Close

„ Move the stop cocks (1) into position (I).

Open

„ Move the stop cocks (1) into position (II).

Lowering machine from transport position to working position

For "Comfort Electronics" version h

1

0:00

40 cm 40 cm

9.5.1

50 %

EQG000-002

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

76

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Original Operating Instructions 150000703_05_en

Operation

Lowering machine from transport position to working position

Game animal protection

9

9.5

9.5.2

EQ001-034

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 146 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

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Original Operating Instructions 150000703_05_en 77

9

9.5

Operation

Lowering machine from transport position to working position

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

9.5.3

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 146

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

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9.6

Operation

Lifting/lowering cross conveyor belt

9

9.6

Lifting/lowering cross conveyor belt

By means of cross conveyor belts, the crop stalks can be put down in double swaths, single swaths (working with just one cross conveyor belt) or triple swaths (working with both cross conveyor belts). The cross conveyor belts are swivelled via terminal from the lifted position to the conditioner to form swaths. The conveyor belts are switched on automatically during swivelling operation. The speed of the conveyor belts can be adapted continuously via terminal to the quantity of the crop stalks. The speed of the cross conveyor belts determines the discharge distance of the crop stalks and thus the resulting swath width. The cross conveyor belts are lifted via terminal if three single swaths should be formed. The conveyor belts switch off automatically.

9.6.1

Lift/lower cross conveyor belt - automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

ü Automatic mode is called,

refer to page 124

.

9.6.1.1

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

9.6.1.2

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

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Original Operating Instructions 150000703_05_en 79

9

9.6

9.6.1.3

Operation

Lifting/lowering cross conveyor belt

Setting the speed of cross conveyor belts

9.6.2

h

1

0:00

100 %

40 cm

1

100 %

40 cm

50 %

50 %

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Lift/lower cross conveyor belt - manual mode

ü

Manual mode is called up, refer to page 129 .

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9.6.2.1

Operation

Lifting/lowering cross conveyor belt

9

9.6

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 112 .

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

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Original Operating Instructions 150000703_05_en 81

9

9.6

Operation

Lifting/lowering cross conveyor belt

Lowering

„ Press and hold it down.

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Setting the speed of cross conveyor belts h

1

0:00

100 %

40 cm

1

100 %

40 cm

50 %

50 %

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

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9.7

9.7.1

Operation

Raising machine from headland position to transport position

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

9

9.7

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Raising machine from headland position to transport position

„

Move the machine to the headland position, refer to page 85

.

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links if required.

„ Ensure by means of a visual inspection that the side guards have been folded up.

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Original Operating Instructions 150000703_05_en 83

9

9.8

9.8

Operation

Lowering the machine from transport position to working position

Lowering the machine from transport position to working position

For the “operation panel” version

84

KMG000-045

From transport position to headland position

„ Move toggle switch (2) to “ top ” position.

„ Actuate the control unit (1+) until the maximum set working width is reached.

„ Actuate control unit (2-) until both mowers are lowered into headland position.

Headland positions

ü The mowers are in the headland position.

„ Move toggle switch (2) to “ bottom ” position.

Lowering both mowers simultaneously from headland position to working position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate control unit (2-) until both mowers are lowered into working position.

„ To mow, move control unit (2-) to float position.

Lifting both mowers simultaneously from working position to headland position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate the control unit (2+) until both mowers are raised into headland position.

Moving right mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate control unit (2-) until the right mower is lowered into working position.

„ To mow, move control unit (2-) to float position.

Moving right mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (2+) until the right mower is raised into headland position.

Moving left mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1-) until the left mower is lowered into working position.

„ To mow, move control unit (1-) to float position.

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Original Operating Instructions 150000703_05_en

Operation

Lowering the machine from transport position to working position

9

9.8

Moving left mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1+) until the left mower is lifted into headland position.

Increasing/reducing ground pressure

Notice If the relief pressure is set too high, the mowing units may raise unintentionally up to the headland position.

„ To increase the relief pressure, turn the rotary potentiometer clockwise.

Æ The ground pressure is reduced.

„ To reduce the relief pressure, turn the rotary potentiometer anticlockwise.

Æ The ground pressure is increased.

The relief pressure can be read off on the pressure gauge.

Increasing/reducing working width

„ Move the toggle switch (3) to the “ centre ” position.

„ Actuate the control unit (1+) to increase the working width.

„ Actuate the control unit (1-) to reduce the working width.

Lifting/lowering cross conveyor belts

ü The mowers are in headland position or working position.

„ Move toggle switch (2) to “ bottom ” position.

Lifting/lowering cross conveyor belt on right

„ Move toggle switch (3) to position “ right ”.

To lift:

„ Actuate the control unit (2+) until the right cross conveyor belt is raised.

To lower:

„ Actuate the control unit (2-) until the right cross conveyor belt is lowered.

Lifting/lowering cross conveyor belt on left

„ Move toggle switch (3) to “ right ” position.

To lift:

„ Actuate the control unit (1+) until the left cross conveyor belt is lifted.

To lower:

„ Actuate control unit (1-) until the left cross conveyor belt is lowered.

Increasing/reducing conveyor belt speed

To increase/reduce speed,

refer to page 196

.

From headland position to transport position

ü The PTO shaft drive is switched off.

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Original Operating Instructions 150000703_05_en 85

9

9.9

Operation

Mowing

ü The support jacks are swivelled to the transport position and locked by means of the bolts.

„

Move the machine to the headland position, refer to page 84

.

„

Lower the cross conveyor belts, refer to page 85 .

„ Move the toggle switch (2) in the “ up ” position and hold it.

„ Actuate the double-acting control unit (1+) until the maximum working width is approached.

„ Actuate the double-acting control unit (2+) until the mowers are raised from the headland position to the transport position.

„ Actuate the double-acting control unit (1-) until the minimum set working width is approached and the display (5) is visible.

Æ The mowers are in the transport position and locked.

NOTICE: To avoid damage to the machine caused by improper operation, switch off the operation panel.

„ To switch off the operation panel, move the toggle switch (2) to the “ centre ” position.

9.9

Mowing

Preparing to mow

ü All points listed in the chapter "Start-up" have been fulfilled,

refer to page 55

.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü

The front guards are folded down, refer to page 73

.

ü The side guards are folded down,

refer to page 74 .

ü The rear linkage is blocked.

ü The parking jacks are in the transport position,

refer to page 75 .

Mowing

„ Adjust the lateral suspension arms,

refer to page 185 .

„ Before driving into the crops, switch on the tractor PTO shaft at idle and slowly bring it up to the rated speed of the machine.

„ Drive into the crops.

„

Check the ground pressure while mowing, refer to page 85

.

„ To ensure a clean cutting pattern, adjust the driving and cutting speeds to the prevailing conditions (soil condition, state of the crop, height, density).

Driving into an obstacle

„ If the impact damage protection system triggers and the mower is swivelled backwards, reverse the tractor until the impact damage protection system engages automatically.

Mowing small plots

The front mounted mower alone can be used to mow small plots of crops or narrow sections in open fields. In doing so, the lateral mowers must be in the transport position.

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9.10

Operation 9

Emergency manual operation 9.10

Emergency manual operation

WARNING

Increased risk of injury when operating the machine via emergency manual operation

If the machine is operated via emergency manual operation, functions are executed immediately and without confirmation prompts. Thus there is an increased risk of injury.

ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation.

ü The executing person must know which machine parts are actuated by controlling the valves.

„ Ensure that there is nobody in the danger zone.

„ The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves.

WARNING

Unexpected actions on the machine

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

„ Emergency manual operation is not permitted when operated on the closed hydraulic system (PB, LS).

„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means of two provided hydraulic plugs to the operation by means of a double-action control unit.

„ Disconnect LS message line and put it down in the support on the machine provided for that purpose.

For "Comfort Electronics" version

The valves on the magnetic valve block are equipped with "emergency manual operation" in case the power fails completely. In this case, all valves are actuated by screwing in the setting screw.

Preparing machine for road travel by using emergency manual operation

The emergency manual operation is only intended for transporting the machine from the field to the next workshop.

ü The PTO shaft is switched off.

ü All machine parts have come to a complete stop.

ü

Shut down and safeguard the machine, refer to page 26 .

ü The terminal is switched off.

„ Disconnect message line (LS) and put it down in the support provided for this purpose on the machine.

„ Disconnect hydraulic hoses (P, T).

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect hydraulic hoses to double-acting control unit of tractor.

„ Move control unit to neutral position.

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Original Operating Instructions 150000703_05_en 87

9 Operation

9.10

Emergency manual operation

„ To perform a function, release the valve or the vales by screwing in the setting screw/s

according to overview, refer to page 88

.

„ Start tractor engine and pressurize control unit.

„ After the function has been performed, switch off tractor engine.

„ Switch double-acting control unit to neutral.

„ Screw out setting screw(s).

Repeat this process according to the overview until the side mounted mowers are in transport position.

Emergency manual operation - Overview

The table below explains which valves must be released by screwing in the setting screw in order to perform the listed function.

88

KMG000-004

„ To raise the machine to transport position, precisely meet the work steps of the table.

„ After each work step, screw out setting screw again.

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Original Operating Instructions 150000703_05_en

9.11

Operation 9

Field mode on slopes 9.11

3.

4.

5.

6.

7.

Work step Valve

1.

Y11

2.

Y09

Y1, Y16.1, Y16.2

Y1, Y17.1, Y17.2

Y2, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Y2, Y18.1, Y18.2,

Y19

8.

9.

Y1, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Description

Lift lateral mower right into headland position

Lift lateral mower left into headland position

Lower cross conveyor belt on left

Lower cross conveyor belt on right

Extend lateral mower on left

Extend lateral mower on right

Lift lateral mowers from headland position to transport position

Retract lateral mower on left

Retract lateral mower on right

Field mode on slopes

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

KMG000-094

„ Do not move the machine from transport into working position or from working into transport position as long as the machine is operated diagonal to the slope.

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10 Driving and transport

10 Driving and transport

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of accident caused by non-locked regulating valves of tractor

When regulating valves are not locked, machine components could be activated unintentionally. This may result in serious accidents.

„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked.

WARNING

Risk of accident from open stop cocks

Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents.

„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel.

For the “operation panel” version

NOTICE

The attachment of implements at the front and rear must not cause exceedance of the permissible total weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted device, the front axle of the tractor must always be loaded with a minimum 20% tare weight of the tractor.

„ Make sure before starting to move that these requirements have been met.

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10.1

Prepare the machine for road travel

Driving and transport 10

Prepare the machine for road travel 10.1

10.2

KMG000-041

ü The machine is completely and correctly hitched to the tractor,

refer to page 55 .

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The hydraulic hoses are connected,

refer to page 56 .

ü For version with "Comfort electronics": The KRONE ISOBUS terminal is connected,

refer to page 61 .

ü For version with "operation panel":

The operation panel is connected, refer to page 67

.

ü

The universal shaft is mounted, refer to page 69

.

ü

The front guards are closed and locked, refer to page 73

.

ü

The side guards are folded up, refer to page 74

.

ü The parking jacks are in the transport position,

refer to page 75 .

ü The road lighting has been connected, tested and is functioning properly,

refer to page 68 .

ü The machine is in the transport position,

refer to page 85 .

ü The outrigger arms have been fully retracted and locked.

ü The stop cocks on the hydraulic hoses are closed,

refer to page 76 .

ü The control units on the tractor are in neutral position and locked.

ü For version with "Comfort electronics": The terminal displays the road travel image,

refer to page 103

.

ü For version with "operation panel": The operation panel has been switched off,

refer to page 90

, refer to page 84

.

„ Lower the machine via the rear hydraulics until the maximum transport height reaches or falls below 4 m.

„ Ensure adequate ground clearance.

Switching off the machine

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

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10 Driving and transport

10.2

Switching off the machine

92

KMG000-019

ü The machine is in working position or transport position (locked).

„ For version with "Comfort electronics": To depressurise the hydraulic system, press

refer to page 124

.

ð All valves are opened for several seconds.

„ Depressurise the tractor hydraulics.

„ Raise the machine until the parking jacks can be swivelled down.

„

„Shut down and safeguard the machine, refer to page 26

.

„

Swivel down the front and rear parking jacks (1) and secure them with the bolts (2), refer to page 75

.

„ Use the tractor hydraulics to lower the machine onto the ground.

„

„Shut down and safeguard the machine, refer to page 26

.

„ Remove the universal shaft (3) from the tractor and put it down on the storage surface (4).

„ For version with "standard electronics": Close the stop cocks.

„ Disconnect the hydraulic hoses (5) from the tractor, fit the dust caps and hang them on the headstock.

„ Loosen the connection of the lighting cables (6) between tractor and machine and insert it in the designated supports.

„ Disconnect the power supply cable (7) between tractor and machine and insert it in the designated supports.

„ For version with "Comfort electronics": Remove the terminal from the tractor and store it so that it is protected from moisture.

„ For version with "Standard electronics": Remove the operation panel from the tractor and insert it into the designated supports.

„ Detach the top link.

„ Unlock the lower link hooks on the tractor.

„ Continue to lower the rear linkage until the lower link pins are free.

„ Drive the tractor away carefully.

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Original Operating Instructions 150000703_05_en

Driving and transport 10

Switching off the machine 10.2

Parking

KMG000-020

NOTICE

Parking the machine with mowers folded up

To save space, the machine can also be parked with mowers folded up. To prevent the machine from overturning, park it on firm ground.

ü The side mounted mowers are in the transport position and the lockings (1) right and left are hooked.

„ Only park the machine on firm and level surface with load bearing ground such as concrete or asphalt.

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11 KRONE Beta II terminal

11.1

ISOBUS Shortcut Button not available

11 KRONE Beta II terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

2

1

1

1

11.1

EQG001-002

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

ISOBUS Shortcut Button not available

94

EQG000-022

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Original Operating Instructions 150000703_05_en

11.2

KRONE Beta II terminal 11

Switching terminal on/off 11.2

The KRONE Beta II terminal does not feature an ISOBUS shortcut button. Icon  (1) is shown on the display. The ISOBUS shortcut button is not available to switch off machine functions.

Switching terminal on/off

I

II

1

EQ001-029

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

Switching on

„ Move the toggle switch (1) from position I to position II.

ð If the machine is not connected, the display shows the main menu after switching on.

ð If the machine is connected, the display shows the road travel screen after switching on.

Æ The terminal is ready to operate.

Switching off

„ Move the toggle switch (1) from position II to position I.

If machine is not connected “Main window” If machine is connected "Road travel"

EQG001-003

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

INFORMATION

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

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11 KRONE Beta II terminal

11.3

Design of display

11.3

Design of display

1

3

2 2

EQ001-033

The display of the terminal is divided up into the following sections:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 103

.

Keys (2)

The machine is operated by actuating the keys (2) next to the icons on the grey fields,

refer to page 105 .

Main window (3)

There are the following main window views:

Road travel screen, refer to page 113

Working screen/s, refer to page 110

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12

KRONE ISOBUS terminal (CCI 1200) 12

Touchable display 12.1

KRONE ISOBUS terminal (CCI 1200)

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

1

1

2

12.1

EQG000-057

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

Touchable display

To provide menu guidance and entry of values/data, the terminal is equipped with a touchcapable display. By touching the display, you can call up and change values in blue font.

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12 KRONE ISOBUS terminal (CCI 1200)

12.2

Switching terminal on/off

12.2

Switching terminal on/off

EQ001-174

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

INFORMATION

When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory. Loading may take a few minutes.

Switching ON

„ Press and hold down the key (1).

ð If the machine is not connected, the display shows the main menu after switching on.

ð If the machine is connected, the display shows the road travel screen after switching on.

Æ The terminal is ready to operate.

If machine is not connected: “Main menu” If machine is connected: “Road travel screen”

14:31

98

EQG000-056

The display appears in landscape mode after starting the terminal. Refer to the CCI terminal operating instructions if you want the display in portrait rather than landscape mode or if you wish to expand the terminal applications to full view.

Switching off

„ Press and hold down the key (1).

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

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12.3

Design of display

14:31 1

2 2

KRONE ISOBUS terminal (CCI 1200) 12

Design of display 12.3

14:31 1

2 2

12.4

3 3

EQG000-058

Pos.

1

2

Designation

Status line

Main view left/right

Explanation

3 Information view

When operating the machine, KRONE recommends positioning the machine application in the main view.

Additional applications (apps) can be selected from the App menu and displayed in the Information view. The apps can be dragged and dropped into the Main view.

INFORMATION

„ For more details on how the terminal functions, follow the terminal operating instructions.

Design of the KRONE machine application

1

3 2

EQG000-059

The KRONE machine application is divided into the following areas:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 103

.

Keys (2)

The machine is operated by pressing the keys  (2) via touch function,

refer to page 105

.

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12 KRONE ISOBUS terminal (CCI 1200)

12.4

Design of the KRONE machine application

Main window (3)

Values (figures) shown in blue in the main window can be selected using the touch function.

There are the following main window views:

Road travel screen, refer to page 113

Working screen/s, refer to page 110

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13

13.1

Foreign ISOBUS terminal 13

ISOBUS Shortcut Button not available 13.1

Foreign ISOBUS terminal

WARNING

Risk of injury caused by utilization of foreign terminal or other operation units

When using terminals and other operation units which have not been delivered by KRONE mind that the user:

ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by

KRONE.

ü only connects such systems (if possible) which have passed a AEF/DLG/VDMA test (socalled ISOBUS COMPATIBILITY TEST).

ü has to follow the operating and safety instructions of the supplier of ISOBUS operation unit (e.g. terminal).

ü must ensure that the used operating elements and machine controls concerning IL (IL =

Implementation Level; describes compatibility levels of different software versions) must fit together (condition: IL same or higher).

„ Before using the machine, make sure that all machine functions are performed according to the enclosed operating instructions.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

ISOBUS Shortcut Button not available

EQG000-022

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13 Foreign ISOBUS terminal

13.2

Varying functions to KRONE ISOBUS terminal

If ISOBUS terminals from other manufacturers have no ISOBUS shortcut button, the symbol (1) is indicated on the display. The ISOBUS shortcut button is not available to switch off machine functions.

13.2

Varying functions to KRONE ISOBUS terminal

The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE

ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

One major difference from the KRONE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal.

Only the functions which differ from the KRONE ISOBUS terminal are described below.

13.2.1

13.2.2

Deviating functions on ISOBUS terminals with 10 keys

When the machine is equipped with ISOBUS terminal with 10 keys, the functions “Set/preset width shift” and “Set/preset overcut” are only available on machines without cross conveyor belt.

On machines with cross conveyor belt, the both functions are not displayed.

The function “Set/preset width shift” and “Set/preset overcut” can be assigned on the

joystick, refer to page 131 .

Reverse travel

When reversing, the mowers are lifted automatically into headland position. When reverse travel is stopped, the mowers must be lowered via terminal into working position again.

The mowers cannot be lifted automatically during reverse travel until the following preconditions are fulfilled:

ü The working screen “Automatic mode” is called up,

refer to page 124refer to page 124

ü The tractor transmits data concerning driving speed and direction of travel to ISOBUS.

ü The parameter “ISOBUS evaluation” was released by KRONE service technicians.

INFORMATION

You can check in “Driving Speed Display/Direction Display Diagnostics” menu whether the

“ISOBUS evaluation” parameter is released,

refer to page 156 .

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14

14.1

Terminal - Machine Functions 14

Status line 14.1

Terminal - Machine Functions

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, refer to page 176

.

„ If the malfunction cannot be remedied, consult a KRONE service partner.

Status line

INFORMATION

Using a terminal with a resolution of less than 480x480 pixels.

On terminals with a resolution of less than 480x480 pixels, only 7 fields are displayed in the status line. Thus, not all icons for the status line are shown.

On terminal with a resolution of more than/equal to 480x480 pixels, 8 fields are shown in the status line.

EQ000-901

Icons displayed with shading ( ) can be selected. If an icon with shading is selected:

• a window with further information opens or

• a function is activated or deactivated.

For “touch sensitive terminal” version

• Press or use scroll wheel to select.

For “not touch sensitive terminal” version

• Use scroll wheel to select.

The status line shows the current states of the machine (depending on how it is equipped):

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14 Terminal - Machine Functions

14.1

Status line

Icon

ON

OFF

Designation Explanation

There is an error message A mask with the active error messages opens.

SectionControl on

SectionControl off

Displayed continuously:

• Commands are accepted from the

"Master".

• The GPS-controlled mowing unit lifting mechanism is operational.

Flashing:

• The SectionControl "Master" is not ready.

• The GPS-controlled mowing unit lifting mechanism is not operational.

Commands from the "Master" are not accepted.

Left transport lock open

L

L

Left transport lock closed

Move the machine into transport position

Move the mowing units into working position

Move the mowing units into headland position

Wait

Contact KRONE customer service.

Right transport lock open

Right transport lock closed

R

R

Fan off

Fan cooling

Fan cleaning

Manual control

Distance control

Depends on the selected mode in the menu "Setting manual/time/distance control".

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Icon

OFF

ON

Designation

Time control

Terminal - Machine Functions 14

Keys 14.2

Explanation

Depends on the selected mode in the menu "Setting manual/time/distance control".

Pressure accumulator is loading

Operating hours counter deactivated

Operating hours counter activated

Open the "Customer counter" menu

The "Customer counter" menu opens.

14.2

Keys

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 129 .

The machine functions are operated depending on used terminal (touchable or not touchable).

For version with “touch sensitive terminal”

• By pressing the icon.

• By pressing the key next to the icon.

For version with “not touch sensitive terminal”

• By pressing the key next to the icon.

Auto

Auto

EQ000-500 / EQ000-514

The available icons comply with the equipment of the machine. The following represented icons are not always available.

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14 Terminal - Machine Functions

14.2

Keys

Symbol Designation

Stop

Raise front mowing unit

Explanation

• All the currently running functions are stopped.

• Available in automatic mode.

• Available on the "Raise/lower front mowing unit" working screen.

Lower front mowing unit

Lift mowing units • From working to headland position.

• From headland to transport position.

Lower mowing units • From headland to working position.

• From transport position to headland position.

Switch to automatic mode • The machine is in manual mode.

• It is only possible to switch to automatic mode when the lateral mowing units are in headland or working position and the

PTO shaft is engaged.

Switch to manual mode • The machine is in automatic mode.

Select the machine menu level

"Raise/lower mowing units" working screen

"Raise/lower mowing units in inching mode" working screen

• Available in manual mode.

• The working screens are saved in a rotating sequence in the terminal. They are available according to the design of the machine and depending on the position of the lateral mounted mowers.

"Raise/lower front mowing units" working screen

"Working width/Overcut" working screen

"Cross conveyor belt" working screen

"Hydraulic system" working screen

Preselect front mowing unit • Available in manual mode.

• Preselected mowing units are

Preselect right-hand lateral mowing unit highlighted in colour, ( , ,

Preselect left-hand lateral mowing unit

).

• Press again to cancel the preselection.

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Symbol

Auto

Auto

Designation

Raising

Lowering

Move to right

Move to left

Terminal - Machine Functions 14

Keys 14.2

Explanation

• Available in manual mode.

Increase value

Reduce value

Raise left lateral mowing unit

Lower left lateral mowing unit

Raise right lateral mowing unit

• Available in automatic mode.

Lower right lateral mowing unit

Set/start width displacement

Set/start overcut

Preselecting left cross conveyor belt

Preselecting right cross conveyor belt

• Available in manual mode.

• Available in working screen “Cross conveyor belt”.

• Preselected cross conveyor belts are highlighted in colour, (

Lift left cross conveyor belt • Available in automatic mode.

, ).

Lower left cross conveyor belt

Lift right cross conveyor belt

Lower right cross conveyor belt

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14 Terminal - Machine Functions

14.3

Displays in the work fields

14.3

Displays in the work fields

h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

EQG000-001

Icon

50 %

50 %

Designation

Operating hours counter h ha ac

Total surface counter

Set mower relief.

Set width shift.

Explanation

• The operating hours counter is running when the electronic system is turned on and the operating hours counter is activated.

• The adjacent number indicates the current customer counter.

• Is only displayed if the tractor sends the signal “forward travel” to the job computer of the machine.

• Depending on country setting in the terminal.

• Setting range 0 % to 100 %

• The number next to the graphic is touchable.

• Setting range (0 to 40 cm in steps of 8 cm).

The mower is lifted.

The mower is lowered.

The right mower is extended.

• Width shift

The right mower is retracted.

The left mower is extended.

The left mower is retracted.

The mower is folded down.

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Icon

Icon

Designation

The mower is folded up.

Terminal - Machine Functions 14

Displays in the work fields 14.3

Explanation

Float position

No movement on the machine.

Designation

Set the speed of cross conveyor belts.

Explanation

Setting range manual mode:

• 50 % to 100 %

Setting range in automatic mode for version with accelerator rollers:

• 0 % to 100 %

• The number next to the graphic is touchable.

The cross conveyor belt is lowered.

The cross conveyor belt is lifted.

Set left accelerator roller.

• Available in automatic mode.

If mode “Manual setting” was selected in sub-menu “Setting the Accelerator Rollers”,

Set right accelerator roller.

• the number next to the graphic is touchsensitive.

• Setting range 0 % to 100 %

The left accelerator roller is lowered.

The left accelerator roller is lifted.

The right accelerator roller is lowered.

The right accelerator roller is lifted.

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14 Terminal - Machine Functions

14.4

Calling up working screen

14.3.1

Mower displays

h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

14.4

EQG000-001

Icon

50 %

50 %

Icon

Meaning

The front mounted mower is raised.

The front mounted mower is in the working position.

Explanation

• Is only displayed if the front mounted mower is mounted.

Meaning

The machine is in the transport position.

The machine is not in the final transport position .

Explanation

• The outrigger arms have been fully retracted and secured.

• The outrigger arms have not been fully retracted and not secured.

The machine is below the transport position.

The machine is above the headland position.

• The cross conveyor belt is folded up.

The machine is in the headland position.

The machine is in the working position.

The machine is above the headland position.

• The cross conveyor belt is in the working position.

The machine is in the headland position.

The machine is in the working position.

Calling up working screen

Road travel screen Example menu

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Terminal - Machine Functions 14

Calling up working screen 14.4

EQC000-004 / EQ000-157

From the road travel screen

„ Press .

Æ Depending on the position of the side mounted mowers, the working screen “Lift/lower front mounted mower” or the working screen “Lift/lower mowers” is displayed.

Working screen “Lift/lower front mounted mower”

Working screen “Lift/lower mowers” h

1

0:00

40 cm 40 cm h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

EQG000-006_1

50 %

From each menu

ü One menu is called up.

„ Press longer.

50 %

50 %

Calling up working screen “Lift/lower front mounted mower”

ü The lateral mowers are in transport position and locked.

„ To bring up working screen “Lift/lower front mounted mower”, press , ,

, , until is displayed in the terminal.

Æ The working screen “Lift/lower front mounted mower” is displayed,

refer to page 114 .

,

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14 Terminal - Machine Functions

14.4

Calling up working screen

Calling up working screen “Lift/lower mowers”

ü The lateral mowers are in headland position or working position.

„ To bring up the working screen “Lift/lower mowers”, press , ,

, until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers” is displayed, refer to page 115 .

, ,

Calling up working screen “Lift/lower mowers by pressing and holding down key”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Lift/lower mowers by pressing and holding down key”, press

, , , , , until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers by pressing and holding down key” is displayed, refer to page 118

.

Calling up working screen “Overcut/width shift”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Overcut/width shift”, press , ,

until is displayed in the terminal.

Æ The working screen “Overcut/width shift” is displayed,

refer to page 120

.

,

Calling up working screen “Cross conveyor belt”

ü The mower is equipped with cross conveyor belt.

ü The side mounted mowers are in headland position or working position.

„ To call up working screen “Cross conveyor belt”, press , , ,

until is shown in the display.

Æ

The working screen “Cross conveyor belt” is displayed, refer to page 121

.

,

,

,

,

Calling up working screen “Hydraulic system”

ü The lateral mowers are in working or transport position (locked).

„ To call up working screen “Hydraulic system”, press , ,

until is displayed in the terminal.

Æ The working screen “Hydraulic system” is displayed,

refer to page 124

.

, , ,

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14.5

Terminal - Machine Functions 14

Automatic call of the Road travel screen 14.5

Automatic call of the Road travel screen

14.6

EQG000-026

The terminal changes automatically to the road travel screen after approximately 60 s, provided that the following prerequisites have been met:

ü The lateral mowers are in transport position and locked.

ü The front mounted mower is lifted and is not in float position.

Working screens in manual mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 129 .

ü

The manual mode is called up, refer to page 129 .

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.1

Working screen “Lift/lower front mounted mower”

h

1

0:00

40 cm 40 cm

50 %

EQG000-002_1

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

„ Call up working screen “Lift/lower front mounted mower”,

refer to page 111

.

14.6.1.1

Lowering front mounted mower

„ Press and hold down .

14.6.1.2

Lifting front mounted mower

„ Press and hold down .

14.6.1.3

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

114

EQ001-034

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

14.6.1.4

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links if required.

„ Ensure by means of a visual inspection that the side guards have been folded up.

14.6.2

Working screen “Lift/lower mowers”

The basic screen “Lift/lower mowers” appears only when both lateral mowers are in headland position or working position.

„ Call up working screen “Lift/lower mowers”,

refer to page 112 .

14.6.2.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.2.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 146 .

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.2.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers

„ Press and hold down .

Æ The preselected mowers lower up to working position.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

14.6.2.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers

„ Press and hold down .

Æ The preselected mowers lift up to headland position.

14.6.2.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 146

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.2.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.3

Working screen “Lift/lower mowers by pressing and holding down key”

The basic screen “Lift/lower mowers by pressing and holding down key” is only displayed when both lateral mowers are in headland position or working position. In basic screen “Lift/lower mowers by pressing and holding down key”, the keys (icons) to lift/lower the mowers are designed as keys to be pressed while the function is executed.

“Pressing and holding down key” means: The function is performed as long as the key (icon) is actuated).

„

The working screen “Lift/lower mowers by pressing and holding down key” is called, refer to page 112

.

14.6.3.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.3.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 146 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers by pressing and holding down key

„ Press and hold down .

Æ The float position for the mowers is annulled.

14.6.3.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers by pressing and holding down key

„ Press and release .

Æ The float position for the mowers is annulled.

14.6.3.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 146

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.4

Working screen “Overcut/width schift”

In working screen “Overcut”, the working width of the lateral mowers to the front mounted mower can be adapted so that no crop residues will remain when driving straight ahead/around curves.

If both lateral mowers are preselected, the lateral mowers move at the same time to the right or left (width shift). Both lateral mowers can be moved simultaneously from right to left via width shift so that no crop residues will accumulate when mowing on slopes.

The working screen “Overcut/width shift” will only be applicable when both side mounted mowers are in headland position or working position.

„ The working screen “Overcut/width shift” is called up,

refer to page 112 .

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

14.6.4.1

Increasing/reducing overcut

INFORMATION

Keep in mind that only one side mounted mower must be preselected to set the overcut.

„ To preselect side mounted mower, press or .

ð The preselected icon is highlighted in colour (

„ Press to increase the overcut.

, ).

„ Press to reduce the overcut.

14.6.4.2

Increasing/reducing width shift

INFORMATION

Both side mounted mowers must be preselected so that the width shift can be set.

„ To preselect both lateral mowers, press and .

ð The preselected icons are highlighted in colour ( , ).

Æ In the display the icons , change to , . The width shift is activated.

„ Press to move both mowers to the right.

„ Press to move both mowers to the left.

14.6.5

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 112 .

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14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.5.1

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.2

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.3

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

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Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.4

Setting the speed of cross conveyor belts

Terminal - Machine Functions 14

Working screens in manual mode 14.6

h

1

0:00

100 %

40 cm

1

100 %

40 cm

50 %

50 %

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

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14 Terminal - Machine Functions

14.7

Working screens in automatic mode

14.6.6

Working screen “Hydraulic system”

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

„

The working screen “Hydraulic system” is displayed, refer to page 112

.

Depressurizing the hydraulic system

„ Press .

Æ All valves are opened for several seconds.

14.6.7

Changing to automatic mode

„ Press .

Æ The display shows the symbol (automatic mode).

14.7

Working screens in automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 129 .

ü Automatic mode is called,

refer to page 124

.

14.7.1

Lowering front mounted mower

„ Press and hold down .

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Terminal - Machine Functions 14

Working screens in automatic mode 14.7

14.7.2

Lifting front mounted mower

„ Press and hold down .

14.7.3

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

14.7.4

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

14.7.5

Setting the speed of cross conveyor belts

h

1

0:00

100 %

40 cm

1

100 %

40 cm

50 %

50 %

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

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14 Terminal - Machine Functions

14.7

Working screens in automatic mode

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

14.7.6

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Lifting/lowering lateral mowers individually

Lower right side mounted mower from headland position to working position

„ Press and release .

Lift right side mounted mower from working position to headland position

„ Press and release .

Lower left side mounted mower from headland position to working position

„ Press and release .

Lift left side mounted mower from working position to headland position

„ Press and release .

14.7.7

126

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 146 .

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Original Operating Instructions 150000703_05_en

Terminal - Machine Functions 14

Working screens in automatic mode 14.7

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.8

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 146

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

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14 Terminal - Machine Functions

14.7

Working screens in automatic mode

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.9

Increasing/reducing overcut

By means of overcut, the working width of side mounted mowers to the front mounted mower can be adapted so that there will remain no crop residues when driving straight ahead/around curves.

For the overcut, two different values saved separately can be preset. (e.g. straight ahead driving/driving around curves). The values are entered in menu “Setting the Overcut”.

An input mask opens by tipping the value in front of the icon overcut can be increased or reduced continuously during operation.

in the main window. The

Presetting the first value

„ Press

Auto

once.

Presetting the second value

„ Press

Auto

again.

Setting the overcut during operation

„ Tip the value in front of .

ð The input mask opens.

„ Increase or reduce value.

„ Confirm entry by pressing OK .

Calling up sub-menu “Setting the Overcut”

„ Press and hold down

Auto

.

Æ The menu “Setting the Overcut” is displayed,

refer to page 142 .

14.7.10

Presetting width shift

Both side mounted mowers are moved simultaneously from right to left (round travel) via width shift so that no crop residues will accumulate when mowing on slopes. The values are entered in menu “Setting the Width Shift”.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 145 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 143

.

Preset right width shift.

„ Press

Auto

once.

Preset left width shift.

„ Press

Auto

again.

Bring up sub-menu “Setting the Width Shift”

„ Press and hold down

Auto

.

Æ

The display shows menu 2 “Width Shift”, refer to page 143 .

14.7.11

Changing to manual mode

„ Press .

Æ The display shows the icon (manual mode).

14.8

14.8.1

Operating machine via joystick

Auxiliary functions (AUX)

There are terminals which support the additional function “Auxiliary” (AUX). By means of this function, programmable keys of peripheral equipment (e.g. joystick) can be assigned with functions of the connected job computers. A programmable key can be assigned with several different functions. If key assignments are saved, the display shows corresponding menus when switching on the terminal.

The following functions are available in the “Auxiliary” (AUX) menu:

Auxiliary

Auto

Function in automatic mode

Width shift

Function in manual mode

Not available

Retract right side mounted mower by

8 cm

Retract right side mounted mower by holding down button

Extend right side mounted mower by

8 cm

Extend right side mounted mower by holding down button

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

Auxiliary Function in automatic mode

Retract left side mounted mower by

8 cm

Function in manual mode

Retract left side mounted mower by holding down button

Extend left side mounted mower by

8 cm

Extend left side mounted mower by holding down button

Width shift one step to the left Not available

Width shift one step to the right Not available

Auto

Lift side mounted mowers from working position to headland position

Lower side mounted mowers from headland position to working position

Lift/lower right side mounted mower Not available

Lift/lower left side mounted mower Not available

Lift/lower front mounted mower

Overcut Not available

Lift front mounted mower by holding down button

Lower front mounted mower by holding down button

Lift left side mounted mower by holding down button

Lower left side mounted mower by holding down button

Lift right side mounted mower by holding down button

Lower right side mounted mower by holding down button

Activate/deactivate SectionControl

ON / OFF

Pressing and holding down key = The function is executed as long as the key is actuated.

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Auxiliary

Terminal - Machine Functions 14

Operating machine via joystick 14.8

Function in automatic mode Function in manual mode

Lift/lower right cross conveyor belt Not available

Lift/lower left cross conveyor belt Not available

Cross conveyor belt faster

Cross conveyor slower

INFORMATION

For further information, please refer to the operating instructions of the used terminal.

14.8.2

Auxiliary assignment of joystick

INFORMATION

The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires.

For further information, please refer to the operating instructions of the used terminal.

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

Recommended configuration of a Fendt joystick

EQ000-545

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

Recommended configuration of a WTK joystick

EQ000-540

ü The switch (1) on the back is in the upper position.

The LED (2) lights up red.

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

EQ000-541

ü The switch (1) on the back is in the bottom position.

The LED (2) lights up green.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

EQ000-544

ü The switch (1) on the back is in the centre position.

The LED (2) lights up yellow.

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Original Operating Instructions 150000703_05_en 135

15 Terminal - Menus

15.1

Menu structure

15 Terminal - Menus

15.1

Menu structure

Menu

1

Auto

Sub-menu

2

Auto

3

7

13

4

5

Auto

6

14

13-1 n

13-2 h all h

14-1

14-2

14-3

Designation

Overcut, refer to page 142

Width shift,

refer to page 143

Front mounted mower, refer to page 144

Accelerator rollers, refer to page 145

Manual/time/distance control, refer to page 146

Lowering speed, refer to page 148

Overlap, refer to page 149

Counter,

refer to page 150

Customer counter,

refer to page 150

Total counter, refer to page 153

ISOBUS, refer to page 155

Diagnostics auxiliary (AUX), refer to page 155

Diagnostics driving speed indicator/direction dis-

play, refer to page 156

Setting background colour,

refer to page 157

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Menu

14

15

15-4

15-5

15-6

15-1

15-2

15-3

Sub-menu

14-5

14-7

14-9

14-10

14-11

Terminal - Menus 15

Recurring icons 15.2

Designation

SectionControl,

refer to page 158

Switching number of keys, refer to page 160

Switching between terminals,

refer to page 161

Switching between task controllers,

refer to page 162

Switching between data loggers, refer to page 162

Settings,

refer to page 163

Sensor test, refer to page 164

Actuator test,

refer to page 168

Manual operation without confirmation prompts,

refer to page 172

Error list, refer to page 174

Software information, refer to page 175

Technician level, refer to page 176

15.2

Recurring icons

To navigate in the menu level/menus, the following icons appear again and again.

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15 Terminal - Menus

15.2

Recurring icons

Icon Designation

Arrow pointing up

Arrow pointing down

Explanation

Move up in order to select something.

Move down in order to select something.

Arrow pointing to the right Move to the right in order to select something.

Arrow pointing to the left Move to the left in order to select something.

Disk Save the setting.

ESC

DEF

Sensor test

Actuator test

Disk

Leave menu without saving.

By pressing the key longer, the previously viewed working screen is called up.

Reset to factory setting.

Quick access to sensor test (sensors relevant for this menu)

Quick access to actuator test (actuators relevant for this menu)

The mode or value is saved.

Plus

Minus

Increase the value.

Reduce the value.

Arrow pointing to the right Display next mode.

Arrow pointing to the right Display previous mode.

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15.3

Bring up menu level

Terminal - Menus 15

Bring up menu level 15.3

Auto Auto

Auto

EQ000-504 / EQ000-917

„ To bring up the menu level from the working screen, press .

Æ The display indicates the menu level.

Depending on how the machine is equipped, the menu level 4 is divided into the following menus:

Icon

Auto

Designation

Menu 1 “Overcut” refer to page 142

Auto Menu 2 “Width Shift”,

refer to page 143

Auto

Menu 3 “Front Mounted Mower”,

refer to page 144

Menu 4 “Accelerator Rollers”,

refer to page 145

Menu 5 “Manual Control/Time Control/Distance Control”,

refer to page 146

Menu 6 “Lowering Speed”, refer to page 148

Menu 7 “Overlap”,

refer to page 149

Menu 13 “Counters”, refer to page 150

Menu 14 “ISOBUS”, refer to page 155

Menu 15 “Settings”,

refer to page 163

15.4

Selecting a menu

Calling up menu

The menus are selected depending on used terminal (touch sensitive or not touch sensitive).

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15 Terminal - Menus

15.5

Changing value

For version with “Touch sensitive and not touch sensitive terminal”

By means of adjacent keys

„ To select a menu, press the keys next to

ð The selected menu is highlighted in colour.

or until the desired menu is selected.

„ To call up the menu, press the key next to .

Æ The menu opens.

INFORMATION

When equipped with “touch sensitive terminal”, the icons can directly be pressed.

15.5

By means of the scroll wheel

„ Select the desired menu by means of scroll wheel.

ð The selected menu is highlighted in colour.

„ To call up the menu, press the scroll wheel.

Æ The menu opens.

For version with touch sensitive terminal

By pressing the icons

„ To call up a menu, press the icon (e.g.

Æ The menu opens.

Leaving menu

„ Press or adjacent key.

Æ The menu closes.

) in the display.

Changing value

For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive).

For version with touch sensitive or not touch sensitive terminal

• By means of the scroll wheel

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Terminal - Menus 15

Changing value 15.5

Additionally for “Touch sensitive terminal” version

• By pressing or .

• By tipping the blue value on the display.

If a numeric value is tipped, an input mask opens. For further information on entering values in the input mask, refer to the enclosed operating instructions of the terminal.

Examples:

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

Via plus/minus

The icon in the upper line indicates that the displayed value is saved.

„ To increase the value, press .

„ To reduce the value, press .

ð The icon in the upper line disappears.

„ Press to save the value.

Æ An audio signal will be heard.

Æ The set value is saved

Æ The icon in the upper line is displayed.

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

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15 Terminal - Menus

15.6

Changing mode

15.6

Changing mode

It is possible to select between different modes in individual menus.

The symbol in the upper line indicates that the displayed mode is saved.

„ Press to bring up the next mode.

„ Press to bring up the previous mode.

ð The icon in the upper line disappears.

„ Press to save.

Æ An audio signal is sound, the set mode is saved and the icon line.

is displayed in the upper

„ To leave the menu, press .

15.7

Menu 1 “Overcut”

Auto Auto

1

Auto

Auto

0

Auto 1

40

40

Auto 2

40

1

1

EQ000-917 / EQ000-522

ü For The menu level is active,

refer to page 139

.

„ Press

Auto

to open the menu.

Æ The display shows the “Overcut” menu.

Recurring icons refer to page 137 .

Setting the overcut

„ Change value,

refer to page 140

.

1

1

142

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15.8

Terminal - Menus 15

Menu 2 “Width shift” 15.8

Menu 2 “Width shift”

Auto Auto

2

Auto

Auto

Auto 1

16 24

1 1

Auto 2

2

24 24

2

EQ000-917 / EQ000-523

The both side mounted mowers can be moved simultaneously to the right or to the left (round trip) via width shift so that no crop residues accumulate when mowing on slopes. The upper values (1) are adopted automatically by the system, diagonal for the lower values (2).

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 145 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 143

.

ü For The menu level is active,

refer to page 139

.

„ Press

Auto

to open the menu.

Æ The display shows the “Lateral displacement“ menu.

Recurring icons refer to page 137 .

Setting the width shift

„ Change value,

refer to page 140

.

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15 Terminal - Menus

15.9

Menu 3 “Front Mounted Mower”

Preset width shift and accelerator rollers at the same time.

2

Auto

2 Auto

15.9

Auto 1 Auto 1

16 24 24 24

1 1

Auto 2 Auto

2

24

EQ000-523 / EQ000-926

24

40% 60%

„ Set values (1) to the same value.

ð The right figure is shown in the display.

„ Set the values (2) for accelerator rollers.

Æ Via function “Preset width shift”, the accelerator rollers can be started simultaneously with width shift for round trip. The values (2) are adopted automatically by the system, diagonally for round trip.

Menu 3 “Front Mounted Mower”

Auto Auto

3

Auto

1/3

EQ000-917 / EQ000-524

ü For The menu level is active,

refer to page 139

.

„ Press to open the menu.

Æ The display shows menu “Front Mounted Mower”.

Recurring icons refer to page 137 .

One of three modes can be selected:

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Terminal - Menus 15

Menu 4 “Accelerator Rollers” 15.10

Icon Explanation

• The front mounted mower is lifted/lowered via control unit on tractor side.

Mode 1/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is always lifted completely.

Mode 2/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is lifted in a time-controlled manner.

• The lifting time can be set.

Mode 3/3

Changing mode

„ Call up and save mode,

refer to page 142 .

Setting the lifting time

„ Select and save mode 3.

„ Change value,

refer to page 140

.

15.10

Menu 4 “Accelerator Rollers”

Auto Auto

4

Auto

Auto

Auto

1/2

EQ000-917 / EQ000-525

ü For The menu level is active,

refer to page 139

.

„ Press

Auto

to open the menu.

Æ The display shows the “Accelerator rollers” menu.

Recurring icons refer to page 137 .

You can select between two modes:

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15 Terminal - Menus

15.11 Menu 5 “Manual Control/Time Control/Distance Control”

Icon

AUTO

Mode 1/2

Mode 2/2

Designation

Accelerator rollers systemcontrolled

Explanation

• The height of the accelerator rollers is determined by the system in automatic mode and is adapted to the speed of the cross conveyor belt.

Manual setting of accelerator rollers

• The manual value input for accelerator rollers ( , ) is released in the main window for automatic mode.

• The value input in the main window is touchable.

Changing mode

„ Call up and save mode,

refer to page 142 .

15.11

Menu 5 “Manual Control/Time Control/Distance Control”

Auto Auto

5

Auto

1/3

EQ000-917 / EQ000-734

ü For The menu level is active,

refer to page 139

.

„ Press to open the menu.

Æ The display shows the “Manual control/time control/distance control“ menu.

Recurring icons refer to page 137 .

You can select between three modes.

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Icon

Mode 1/3

Mode 2/3

Mode 3/3

Terminal - Menus 15

Menu 5 “Manual Control/Time Control/Distance Control” 15.11

Designation

Manual control

Explanation

• With key ( / ) pressed, first the front mounted mower are lowered or

Time control

Distance control raised. After releasing the key ( /

), the side mounted mowers are lowered or raised.

• Determines the delay time of lifting or lowering of the lateral mowers to the front mounted mower.

• The delay time can be set, refer to page 147 .

• Determines the distance to be covered before the side mounted mowers are lifted or lowered to the front mounted mower.

• The route can be set,

refer to page 148

.

Changing mode

„ Call up and save mode,

refer to page 142 .

Setting the time control for mode 2

Auto Auto 5

Auto

1

2/3

2

5.0

s

3

5.0

s

3

EQ000-917 / EQ000-735

„

Select and save mode 2, refer to page 142

.

Display area

Pos.

(1)

(2)

(3)

Designation

Delay time for lifting

Delay time for lowering

Value input

Explanation

• Selectable

Entering delay time

„ Change value,

refer to page 140

.

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Original Operating Instructions 150000703_05_en 147

15 Terminal - Menus

15.12 Menu 6 “Lowering Speed”

Auto Auto

Auto

5

3/3

EQ000-917 / EQ000-736_1

„

Select and save mode 3, refer to page 142

.

Display range

Pos.

(1)

(2)

(3)

Designation

Distance to be covered for lifting

Distance to be covered for lowering

Value input

Explanation

• Selectable

Entering route

„ Change value,

refer to page 140

.

15.12

Menu 6 “Lowering Speed”

Auto Auto

6

Auto

5

1

2

8,0 m

3

6,0 m

3

EQ000-917 / EQ000-699_1

ü For The menu level is active,

refer to page 139

.

„ Press to open the menu.

Æ The display shows the “Lowering speed” menu.

Recurring icons refer to page 137 .

1

1

1

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Original Operating Instructions 150000703_05_en

Display range

Pos

(1)

Designation

Lowering speed

Terminal - Menus 15

Menu 7 “Overlap” 15.13

Explanation

• 1 = highest lowering speed

• 2 = middle lowering speed

• 3 = lowest lowering speed

Setting the lowering speed

„ Change value,

refer to page 140

.

15.13

Menu 7 “Overlap”

Auto Auto

Auto

7

75cm

1

0cm

20 cm

EQ000-917 / EQ000-918

In this menu, the accuracy of the counter “Surface counter” can be set by means of overlap.

ü For The menu level is active,

refer to page 139

.

„ Press to open the menu.

Æ The display shows the “Overlap” menu.

Recurring icons refer to page 137 .

Display range

Pos.

(1)

Designation

Value for overlap

Explanation

• Selectable

Setting the overlap

„ Change value,

refer to page 140

.

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Original Operating Instructions 150000703_05_en 149

15 Terminal - Menus

15.14 Menu 13 “Counters”

15.14

Menu 13 “Counters”

Auto Auto

Auto n h all h

EQ000-917 / EQ000-919

ü For The menu level is active,

refer to page 139

.

„ To open the menu, press .

Æ The display shows the "Counter" menu.

Depending on how the machine is equipped, the menu “Counters” is divided into the following sub-menus:

Icon Designation

Menu 13-1 “Customer Counter”, refer to page 150

n h

Menu 13-2 “Total Counter”,

refer to page 153

all h

15.14.1

Menu 13-1 “Customer Counter”

n h all h

13-1 n h

EQ000-919 / EQ000-526

ü

Menu 13 “Counter” is called.“ refer to page 150 .

„ Press n h to open the menu.

Æ The display shows “Customer counter” menu.

1

2

3

Name 01

Name 02

Name 03

150

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Terminal - Menus 15

Menu 13 “Counters” 15.14

Display range customer counter

Icon Designation

Customer counters

Explanation

• Customer counters 1 to 20.

• The activated customer counter is

Recurring icons refer to page 137 .

Calling up detail counter/customer counter

13-1 h n

13-1 highlighted in grey (

• The selected customer counter is located between the lines.

).

• The selected customer counter must not be activated.

• The designation next to the customer counter can be selected. The input mask opens.

• The detail counter is called up by tipping

the icon,, refer to page 151

n h

Name h ha

2

1

Name 01

2

Name 02

3

Name 03

EQ000-526 / EQ000-527

ü The menu 13-1 “Customer Counter” is active.

2:30

1:13

1:17

44,6

18,9

25,7

„ To bring up the detail counter, press .

„ To bring up customer counter, press

Icon

.

Designation

Delete the values for the selected customer counter

Explanation

• The designation is not deleted.

Display detail counter • Additional counter information for the selected customer counter is displayed.

Display customer counter • A list of all customers is displayed.

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Original Operating Instructions 150000703_05_en 151

15 Terminal - Menus

15.14 Menu 13 “Counters”

Display range detail counter

Icon Designation Explanation

Activated customer counter • Here customer counter 1

Name h ha ac

Operating hours counter

“Surface” counter

“Total area” counter

Counter “Mowed without cross conveyor belt”

• The operating hours counter counts when the electronics is turned on and the PTO shaft is running.

• This counter will only appear when the corresponding parameter is released in menu “Technician”.

• The “Surface” counter counts when the tractor sends the “forward travel” signal to the job computer and at least one mower is used.

• The “Surface” counter stops as soon as the tractor is at standstill or no mower is used.

• The displayed area must not correspond to the actually mowed area as it is also possible that mowing was carried out with tractors which have not send the

“forward travel” signal.

• Left column time:

• Total time of counters “Mowed with cross conveyor belt” and “Mowed without cross conveyor belt”.

• Right column time:

• Sum of surface mowed with and without cross conveyor belt.

• Left column time:

• The time during which it was mowed without cross conveyor belt.

• Right column time:

• The area mowed without cross conveyor belt

Counter “Mowed with cross conveyor belt”

• Left column time:

• The time during which it was mowed with cross conveyor belt.

• Right column time:

• The area which was mowed with cross conveyor belt

Create designation for customer counter

• You can create a name for each customer counter.

• The input is limited to 15 characters.

• Touchable

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Original Operating Instructions 150000703_05_en

Terminal - Menus 15

Menu 13 “Counters” 15.14

Activating customer counter

ü The detail counter is called.

„ To select the customer counter, press or .

„ To activate the customer counter, press .

Æ The new activated customer counter is highlighted in grey.

Resetting customer counter

The customer counter to be reset must not be activated.

„ To select the customer counter, press or .

„ Press .

ð The selected customer counter is reset to zero.

ð The designation of the customer counter is not deleted.

Changing the designation of a customer counter

„ Press on “Designation”.

ð An input mask opens.

„ Enter designation via keypad.

„ Press to save the designation.

„ In order to leave the input mask without saving, press .

15.14.2

Menu 13-2 “Total Counter”

The total operating hours counter starts to count as soon as the electronics is turned on and the

PTO shaft is running. The total operating hours counter cannot be deleted.

13-2 n h all h all h

1

2 h

22.00

9.30

2.10

ha

15,0

6,5

0,5

1

2

EQ000-919 / EQ000-528

ü Menu 13 “Counters” is called.

refer to page 150

.

„ Press all h to open the menu.

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Original Operating Instructions 150000703_05_en 153

15 Terminal - Menus

15.14 Menu 13 “Counters”

ð The display shows the “Total counter” menu.

Display range

Icon Designation

“Surface” counter

Explanation

• Depending on set system of units.

ha

/ ac

Operating hours counter h

Total counter • Cannot be deleted.

• The total counter consists of total operating hours counter h

and total surface counter ha

.

• Can be deleted.

Season counter 1

1

Day counter 2

2

• Can be deleted.

Resetting season counter

„ Press

1

.

Æ The season counter is reset to zero.

Resetting day counter

„ Press

2

.

Æ The day counter is reset to zero.

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Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

15.15

Menu 14 “ISOBUS”

Auto Auto

Auto

EQ000-917 / EQ000-154_1

ü The menu level has been selected,

refer to page 139 .

„ To open the menu, press .

Æ The display shows the "ISOBUS" menu.

The "ISOBUS" menu is divided into the following submenus depending on the machine equipment:

Icon Designation

Menu 14-1 "Diagnostics auxiliary (AUX)", refer to page 155

Menu 14-2 "Diagnostics driving speed indicator/direction display",

refer to page 156

Menu 14-3 "Setting the background colour",

refer to page 157

Menu 14-5 "SectionControl",

refer to page 158

Menu 14-7 "Switching number of keys", refer to page 160

Menu 14-9 "Switching between terminals", refer to page 161

Menu 14-10 "Switching between task controllers",

refer to page 162

Menu 14-11 "Switching between data loggers". refer to page 162

15.15.1

Menu 14-1 “Diagnostics Auxiliary (AUX)”

A representation of the joystick appears on the display. If functions are operated using the joystick, the display lists the icons of these functions. The functions cannot be executed in this menu.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en 155

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

EQG000-011

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ To open the menu, press .

Æ The display shows the “Auxiliary Diagnostics (AUX)” menu.

15.15.2

Menu 14-2 “Driving speed/direction of travel diagnostics”

14-2

156

< - - 0

3,9 km/h

8 m

400 UPM

1 2 3

EQG000-012

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

4

„ To open the menu, press .

Æ The display shows menu "Diagnostics of driving speed/direction of travel".

5

Display area

Icon Designation

Wheel-based speed

Explanation

<--- 0

0 --->

PTO speed Value is provided via ISOBUS from the tractor.

Driving forward

Reversing

The direction of travel of the tractor is evaluated for automatic lifting during reversing.

ISOBUS evaluation

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Icon

1

2

3

4

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Designation

The direction of travel of the tractor is not evaluated for automatic lifting during reversing.

Working lights “Tractor rear/top”

Explanation

ISOBUS evaluation

Status:

Working lights not activated.

Working lights “Tractor right/left side”

Working lights “Tractor accessory equipment”

Working lights “Tractor accessory equipment retrofitted”

Tractor parking light day/ night

Working lights on.

Working lights off.

5

15.15.3

Menu 14-3 “Setting the Background Colour”

14-3

EQG000-042

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ To open the menu, press .

Æ The display shows the “Background colour” menu .

Recurring icons refer to page 137 .

Display area

You can select between three modes.

1/3

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Original Operating Instructions 150000703_05_en 157

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

Icon Designation Explanation

Background colour white Recommended for the day.

Mode 1/3

Background colour grey Recommended for the night.

Mode 2/3

Mode 3/3

Background colour automatic

The background colour is specified by the tractor via the parking light.

• Tractor parking light on, background colour grey.

• Tractor parking light off, background colour white.

Changing mode

„ Call up and save mode,

refer to page 142 .

15.15.4

Menu 14-5 "SectionControl"

In this menu the following data must be entered for SectionControl:

• Distance from front mounted mower to rear mounted mower

• Working width front mounted mower

• Time delay lift front mounted mower

• Time delay lower front mounted mower

Based on entered data, the system determines the GPS-controlled mowing unit lifting.

In order to prevent that the side mounted mowers lower unintentionally into the swath when mowing with cross conveyor belt, the box for swath marking can be ticked.

If swath marking is activated, the entire area ( ) is marked as worked, irrespective of any remaining unmown crop stalks on the ground. The advantage of this is that the mowers do not lower unintentionally into the swath.

If swath marking is not activated, the entire area ( ) is marked as worked. The system detects unmown crop stalks (even the smallest strips) although a swath was laid above these crop stalks. The disadvantage of this is that the system lowers the mowers when driving over a swath the next time even though there is a swath on the ground.

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Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

14-5 14-5

600 cm

300 cm

600 cm

300 cm

0,0 s

2,0 s

0,0 s

2,0 s

EQG000-023

ü The accessories kit 167 "Parts kit front mounted mower control" is mounted.

ü The accessories kit 218 "KRONE DigitalSystems SectionControl machine" is mounted.

ü In "Front mounted mower" menu, either mode 2/3 or mode 3/3 is selected,

refer to page 144

.

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ To open the menu, press .

Æ The display shows the "SectionControl" menu.

Recurring icons refer to page 137 .

Display range

Icon Designation

Distance from front mounted mower to rear mounted mower

Explanation

• Measured between cutterbar of front mounted mower and cutterbar of rear mounted mower.

• The value can be selected.

Working width front mounted mower

• The value can be selected.

Delay for lifting the front mounted mower

• The value can be selected.

Delay for lowering the front mounted mower

• The value can be selected.

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Original Operating Instructions 150000703_05_en 159

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

Icon Designation

Box for swath marking ticked

Explanation

• When the cross conveyor belts are lowered, the entire area ( ) up to the middle of the attachment is marked as worked, irrespective of any remaining unmown crop stalks on the ground.

Box for swath marking unticked

• The worked area that is marked (

) corresponds to the working width of the rear unit.

„ Enter the values for the distance from front mounted mower to rear mounted mower, working width of front mounted mower and delay for lift/lower front mounted mower.

„ Change value,

refer to page 140

.

Tick/untick the box for swath marking

„ To tick the box for swath marking, press .

In the display, the icon changes from to .

„ To untick the box for swath marking, press .

In the display, the icon changes from to .

15.15.5

Menu 14-7 "Changing over number of keys"

INFORMATION

This menu is only available on ISOBUS terminals with less than 8 keys.

For ISOBUS terminals with less than 8 keys, an additional ISOBUS joystick is recommended for a more convenient operation of the attached machine. For the assignment of the joystick

refer to page 131

.

In this menu the working screen is set to 5 or 8 keys. When changing to eight keys, additional keys are virtually included and can be reached by scrolling.

160

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Original Operating Instructions 150000703_05_en

14-7

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

1/2

EQ000-154_1 / EQ000-159_1

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ Press to open the menu.

Æ The display shows menu “Switching Number of Keys”.

Recurring icons refer to page 137 .

The current status is displayed as an icon.

Icon Designation

Terminal with five keys without virtual keys

Mode 1/2

Terminal with less than eight keys and use of virtual keys.

Mode 2/2

Changing mode

„ Call up and save mode,

refer to page 142 .

15.15.6

Menu 14-9 “Switching Between the Terminals”

INFORMATION

This menu is only available if several ISOBUS terminals are connected.

When the user switches terminals for the first time, the configuration of the machine is loaded into the next terminal. The loading process can take a few minutes. The configuration is stored in the memory of the next terminal.

Up to the next call, the machine is no longer available in the previous terminal.

When restarting, the system makes attempts to start the last used terminal. If the last used terminal is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new terminal and loads the specific menus into the terminal. The loading process can take a few minutes.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en 161

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

EQG000-013

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ To change to the next terminal, press .

15.15.7

Menu 14-10 “Switching between Task Controllers”

INFORMATION

This menu is only available if several Task Controllers are connected.

The first time you switch over, the configuration of the next Task Controller is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next

Task Controller.

Up to the next call, the machine is no longer available in the previous Task Controller.

When restarting, the system makes attempts to start the last used Task Controller. If the last used Task Controller is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new Task Controller and loads the specific data into the

Task Controller. The loading process may take a few minutes.

EQG000-013

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ To change to the next Task Controller, press .

15.15.8

Menu 14-11 “Switching between Data Loggers”

INFORMATION

This menu is only available if several data loggers are connected.

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Original Operating Instructions 150000703_05_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

The first time you switch over, the configuration of the next data logger is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next data logger.

Up to the next call, the machine is no longer available in the previous data logger.

When restarting, the system makes attempts to start the last used data logger. If the last used data logger is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new data logger and loads the specific data into the data logger. The loading process may take a few minutes.

EQG000-013

ü

The menu 14 “ISOBUS” has been selected, refer to page 155 .

„ To change to the next data logger, press .

15.16

Menu 15 “Settings”

Auto Auto

Auto

EQ000-917 / EQ000-157

ü For The menu level is active,

refer to page 139

.

„ To open the menu, press .

Æ The display shows the "Settings" menu.

Depending on how the machine is equipped, the menu “Settings” is divided into the following sub-menus:

Icon Designation

Menu 15-1 “Sensor Test”,

refer to page 164

Menu 15-2 “Actuator Test”,

refer to page 168

Menu 15-3 “Manual Operation without Conformation Prompt”, refer to page 172

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Original Operating Instructions 150000703_05_en 163

15 Terminal - Menus

15.16 Menu 15 “Settings”

Icon Designation

Menu 15-4 “Error List”,

refer to page 174

Menu 15-5 “Software Information”, refer to page 175

Menu 15-6 “Technician Level”, refer to page 176

15.16.1

Menu 15-1 “Sensor Test”

WARNING

Danger of injury in the danger zone of the machine

If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.

Thus there is a risk of serious injuries or death.

„ Turn off PTO shaft.

In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted.

15-1

2

8 p> bar

EQ000-157_1 / EQ000-920

ü

Menu 15 “Settings” is called, refer to page 163 .

„ To open the menu, press .

Æ The display shows the "Sensor test" menu .

Testing the sensor

„ To test a sensor, press on the sensor symbol.

Æ Mask “Sensor test” opens.

1

8 p> bar

164

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Original Operating Instructions 150000703_05_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

15-1 15-1

B5 state:

1

8 p> bar

8 p> bar

B7

8,3 V

R

7,3 V

5,2 V

2,4 V 1 2

EQ000-530 / EQ000-920

Icon Designation

Choose previous sensor

B9 L

Explanation

7,7 V

Choose next sensor

Open “Sensor test” mask Mask “Sensor test” opens.

Close “Sensor test” mask The “Sensor Test” menu opens.

Leaving menu All entries and functions are cancelled by pressing the ESC key. Modifications made will not be adopted and the previously valid value will be kept.

Setting values

The minimum and maximum setting value with attenuated sensor (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display.

The distance from the sensor to the metal must be adjusted so that in the attenuated state the bar is in the upper marking. Then check whether the bar is in unattenuated state in the lower marked area.

Possible sensors (depending on the machine configuration)

No.

B1

Sensor

B1

Designation

Front mounted mower top

B2 B2

B4 B4

R

Tank pressure

Speed mower right

B5

B7

B5 L

B7

R

Speed mower left

Cross conveyor belt right bottom

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Original Operating Instructions 150000703_05_en 165

15 Terminal - Menus

15.16 Menu 15 “Settings”

No.

B9

Sensor

B9

L

B11 B11

R

B12 B12

R

B13 B13

L

B14 B14 L

B16 B16

R

B17 B17

L

B18 B18

R

B19 B19

L

B29 B29

B36 B36

R

B37 B37

L

BM2 BM2

L

BM3 BM3

R

State digital sensors

Icon State

Alive (iron)

1

Not alive (no iron)

2

3 Cable break

Short circuit

4

Designation

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

Position right (up to approx. 110°)

Position left (up to approx. 110°)

Transport position right

Transport position left

PTO speed

Headland position right

Headland position left

Position accelerator roller left

Position accelerator roller right

166

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Terminal - Menus 15

Menu 15 “Settings” 15.16

State load bolt

Icon

0

State

Sensor OK

Cable break/short circuit on the sensor

7

Connection to force measurement amplifier interrupted.

8

Communication error with force measurement amplifier

State communication

Icon State

Communication error with steering computer (ME)

ME

Communication error with KRONE PIC-I02 computer

PIC-I02

Communication error with KRONE PIC-I02 computer

PIC-I01

State pressure sensors

Icon p< bar

State

Pressure threshold is not reached.

p> bar

Pressure threshold is reached.

Diagnostics supply voltage

15-1

U1

EQG000-017

No.

U1

Icon

12V Ges = 13,7V

12V Term = 13,7V

12V Si = 13,7V

12V ana = 13,7V

8V dig = 8,8V

12V Pow2 = 13,7V

12V Pow3 = 13,7V

Designation

Supply voltage

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Original Operating Instructions 150000703_05_en 167

15 Terminal - Menus

15.16 Menu 15 “Settings”

Nominal voltages

Display

12V tot.

12V V term

12 VSi

12V ana

8V dig

12 V Pow2

12 V Pow3:

Setting range

11 - 14.5 V

11 - 14.5 V

11 - 14.5 V

11.9 - 12.1 V

8.7 - 8.9 V

11 - 14.5 V

11 - 14.5 V

15.16.2

Menu 15-2 “Actuator Test”

WARNING

Risk of injury due to non-observance of the safety routines

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

The actuator test is used to test the actuators installed on the machine. An actuator can only be tested when current is flowing through it. Therefore, in the "Actuator test" menu, the actuator must be controlled manually for a short time in order to determine possible errors in the actuator system.

15-2

EQG000-018

ü

Menu 15 “Settings” is called, refer to page 163 .

„ To open the menu, press .

Æ The display shows the "Actuator test" menu.

Recurring icons refer to page 137 .

Y02

Fkt 2

Y04 kg

R

Y05 L kg state: 1

ON

PWM: 300

I= 0mA

168

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Y12

Y13

Y16

Y17

Y18

Y7

Y8

Y9

Y10

Y11

Y19

Y20

Y21

Y5

Y6

Y2

Y4

Terminal - Menus 15

Menu 15 “Settings” 15.16

Possible actuators (depending on how the machine is equipped)

No.

Y1

Actuator Designation

Pilot valve 1

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower mower on right

Lift mower on right

Lower mower on left

Lift mower on left

Lower front mounted mower

Lift front mounted mower

Cross conveyor belt left*)

Cross conveyor belt right*)

Fold up*)

Fold up_3

Pendulum release right

Pendulum release left

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Original Operating Instructions 150000703_05_en 169

15 Terminal - Menus

15.16 Menu 15 “Settings”

No.

Y22

Actuator Designation

Working width left*)

Y24

Y25

Y26

Working width right*)

Reverse working width on right

Reverse working width on left

Y38

M1

M2

M3

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left (linear motor)

Adjust accelerator rollers on right (linear motor)

*) 2 valves which must be switched.

State actuators

Icon State

Actuator ON

1

Actuator OFF

2

No supply voltage; the fuse could be defective.

3 /

„

Observe the safety routine "Run actuator test", refer to page 27

.

Diagnostics for digital actuators

15-2

Y01

Fkt 1

Y02

Fkt 2

Y04 kg

R

EQG000-019 state: 2

OFF

170

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Original Operating Instructions 150000703_05_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

Errors are only displayed if the actuator is turned on and a test for the actuator in question is available. The LED on the plug can also be checked directly on the actuator.

WARNING! Functions are directly executed by energizing the actuators.

As a result, machine parts may start to move unintentionally, persons may be caught and injured. For actuator test, the machine must be in the working position.

ü The machine is in working position.

„ Press to switch the actuator on.

„ Press to switch the actuator off.

Diagnostics for analogue actuators

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM: 300

I= 0mA

EQG000-020

A current (in mA) can be set with the PWM value (in parts per thousand).

With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature).

Engines

15-2

M1

M

M2 L

M3 R state: 2

OFF

EQG000-061

„ To carry out the function, press or .

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Original Operating Instructions 150000703_05_en 171

15 Terminal - Menus

15.16 Menu 15 “Settings”

15.16.3

Menu 15-3 "Manual operation without confirmation prompt"

WARNING

Risk of accident due to manual operation without confirmation prompt

Manual operation is performed when tractor engine is running and without confirmation prompt. The functions are performed immediately ( also in transport position ). Thus there is a risk of serious injuries or death.

ü The executing person must know which machine parts are actuated via manual operation.

ü The manual operation is only performed by persons familiar with the machine.

ü There is no one in the danger zone.

ü The manual mode is executed from a safe position outside the area that is affected by machine parts moved by the actuators (lateral mowers, front mounted mower, cross conveyor belt, ...).

„ Turn off PTO shaft.

„ Remove the universal shaft on the tractor.

„ In case of emergency, immediately switch off the hydraulic system.

„ If necessary, switch off the machine immediately, switch off the engine and remove the ignition key.

172

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15-3

Terminal - Menus 15

Menu 15 “Settings” 15.16

15-3 15-3

L

L

R

R

EQ000-157 / EQ000-537 / EQ000-538 / EQ000-539

ü

Menu 15 “Settings” is called, refer to page 163 .

„ To open the menu, press .

ð When opening the "Manual operation without confirmation prompt" menu, the display always shows the error message   .

„

To continue with manual operation, acknowledge the error message, refer to page 176 .,

Æ The display shows the "Manual operation without conformation prompt" menu.

Recurring icons refer to page 137 .

Icon Designation

Call up the next page

Call up the previous page

Possible functions (depending on how the machine is equipped)

Icon Function

Lift right side mounted mower

Icon Function

Lift left cross conveyor belt

Lower right side mounted mower

Lift left side mounted mower

Lower left cross conveyor belt

Extend right side mounted mower

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15 Terminal - Menus

15.16 Menu 15 “Settings”

Icon Function

Lower left side mounted mower

Icon

Lift front mounted mower

Lower front mounted mower

Fold up side mounted mowers right/left

R

Fold down side mounted mowers right/left

Lower right cross conveyor belt

R

Lift right cross conveyor belt

L

L

Function

Retract right side mounted mower

Extend left side mounted mower

Retract left side mounted mower

Retract accelerator roller right

Extend right accelerator roller

Retract left accelerator roller

Extend left accelerator roller

WARNING!

By pressing the icon, the function is directly executed without confirmation prompt.

Thus there is a risk of injury. Observe the above mentioned warning sign.

„ To perform a function, press the corresponding key for the icon.

15.16.4

Menu 15-4 “Error List”

15-4

1

57

56

55

54

53

52

51

50

EQ000-164

23

28

138

14

23

14

126

14 h

27:06 h

27:05 h

26:48 h

21:51 h

20:32 h

20:31 h

16:05 h

15:23 h

ü

Menu 15 “Settings” is called, refer to page 163 .

„ Press to open the menu.

Æ The display shows the “Error list” menu.

174

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Original Operating Instructions 150000703_05_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

Display range

Icon

(1)

Designation

Consecutive numbering

Error number

Explanation

Incoming time

refer to page 176

,

refer to page 178 ,

refer to page 180

• According to total operating hours counter h

15.16.5

Menu 15-5 “Software Information”

15-5

EQG000-016

ü

Menu 15 “Settings” is called, refer to page 163 .

„ To open the menu, press .

Æ The display shows the "Software info" menu.

SW: 200819010

1: 150200555_00

ISO 2: 150200556_00

Display area

Icon

SW

Designation

Complete software version of machine

Job computer version

ISO

Icon

SW

ISOBUS software version

Designation

Total software version of the machine

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15 Terminal - Menus

15.17 Error Messages

15.16.6

Menu 15-6 “Technician Level”

15-6

0000

054536

EQG000-014

ü

Menu 15 “Settings” is called, refer to page 163 .

„ Press to open the menu.

Æ The display shows the “Technician level” menu.

The menu “Technician Level” is password-protected.

The display shows the password query.

15.17

Error Messages

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, refer to page 176

.

„ If the malfunction cannot be remedied, consult a KRONE service partner.

A514

U1

Low

EQG000-034

The display shows an error message if a malfunction occurs on the machine. At the same time an audio signal will be heard (continuous horn sound). Description, possible cause and remedy,

refer to page 176

.

The following key functions can be selected:

176

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Original Operating Instructions 150000703_05_en

Symbol

Terminal - Menus 15

Error Messages 15.17

Designation

Acknowledging the error message

Delete error message

Explanation

If the fault occurs again, the error message will appear again.

The error message will no longer be displayed until the operating terminal is next started.

15.17.1

General Error Messages

No./icon

A01/501

12V Pow2

A02/502

12V Pow3

503

Possible cause

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V2FU_L

Remedy

„ Check the connection for short circuit.

• The fuse resets itself after the unit has cooled down.

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V3FU_L

• The connection to the terminal was interrupted.

„ Check wiring of terminal.

„ Check the connection for short circuit.

A04/504

505

506

A14/514

LOW

A15/515

• The connection to the joystick is interrupted.

• The joystick is not properly connected.

• The connection to Task

Controller is interrupted.

• The Task Controller is not properly connected.

„

„

Check wiring of joystick.

Check wiring of Task Controller.

• The connection to tractor ECU is interrupted.

• The tractor ECU is not properly connected.

„ Check wiring to tractor ECU.

• Undervoltage

• The tractor battery is defective.

• The alternator of the tractor is too weak.

• The 12V power supply is too low on tractor side or is not properly connected to the battery.

„ Connect KRONE connector cable directly to the tractor battery.

„ Check the alternator of the tractor.

• Overvoltage

• The alternator of the tractor is defective.

High

516 • The connection to data logger is interrupted.

• The data logger is not properly connected.

„ Check wiring of data logger.

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Original Operating Instructions 150000703_05_en 177

15 Terminal - Menus

15.17 Error Messages

No./icon

A21/521

PI/I01

A22/522

PI/I02

A25/525

Possible cause

• The CAN connection between job computer and KRONE-PIC I/1 computer is interrupted.

• CAN wiring is defective.

• KRONE-PIC-I01 computer is inactive.

• CAN connection is interrupted between job computer and KRONE-

PIC I/2 computer.

• CAN wiring is defective.

• KRONE PIC-I02 computer is inactive.

• The menu “Manual mode without confirmation prompt” was called up.

Remedy

„ Check CAN wiring.

„ Replace KRONE-PIC-I01 computer.

„ Check CAN wiring.

„ Replace KRONE-PIC-I02 computer.

„ Observe warning sign in menu 15-3

“Manual mode without confirmation

prompt”, refer to page 172

.

15.17.2

Logical Error Messages

No./icon

1

2

3

4

5

6

L

R

Possible cause

• The PTO shaft still runs while attempting to move the right mowing unit into the transport position.

• The PTO shaft is still running when attempting to move the left mowing unit into the transport position.

Remedy

„ Switch off the PTO shaft and wait until the PTO shaft stops.

• The pressure threshold is not reached.

• The tractor engine is off.

• The control block is not receiving any oil.

„ Start the tractor engine.

„

„

Set the control unit to pressure .

Check the LS hydraulic system.

• The information appears when the machine is folded up into the transport position.

„ Observe the transport height .

„ Check whether the side guards have been folded up.

• The nominal working width on the right is not reached.

„ Check that the components for the width displacement are not damaged .

„ Fully retract the side mounted mower once .

• The nominal working width on the left is not reached.

178

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No./icon

11

L

12

R

13

L

14

R

15

16

L

17

R

18

ERROR

20

Terminal - Menus 15

Error Messages 15.17

Possible cause

• The accelerator roller on the left is not reached.

Remedy

„ Check that the components for the accelerator rollers are not damaged.

• The accelerator roller on the right is not reached.

• Time error: The process for raising the left mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for raising the right mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• Time error: The process for raising the front mounted mower is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• The friction clutch is activating.

• The mowing unit is raising in automatic mode.

„ Switch off the PTO shaft and wait until the PTO shaft stops.

„ Determine and eliminate the cause of the friction clutch activation.

• The "PTO speed" sensor has been incorrectly set.

„ Correctly set the sensor .

Manual operation:

• When folding up the right mowing unit, the width displacement is less than 16 cm.

„ Set the width displacement greater than

16 cm .

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15 Terminal - Menus

15.17 Error Messages

No./icon

21

22

L

23

R

Possible cause

Manual operation:

• When folding up the left mowing unit, the width displacement is less than 16 cm.

• Time error: The process for moving the left cross conveyor into position is taking longer than 30 s.

Remedy

„ Set the width displacement greater than

16 cm .

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for moving the right cross conveyor into position is taking longer than 30 s.

15.17.3

Physical Error Messages

No./icon

104

B4

R

Sensor

Rotational speed of right mower

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

105

B5 L

Rotational speed of left mower

Cross conveyor belt right bottom

107

B7

R

109

B9

L

113

B13

L

114

B14

L

111

B11

R

112

B12

R

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

180

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Original Operating Instructions 150000703_05_en

No./icon

118

B18

R

119

B19 L

129

B29

136

B36

R

137

B37

L

152

BM2

L

153

BM3

R

No./icon

304

Y04 kg

R

305

Y05 L kg

338

Y38

PTO speed

Terminal - Menus 15

Task Controller 15.18

Sensor

Transport position right

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

Transport position left

Headland position right

Headland position left

Position accelerator roller left

Position accelerator roller right

Actuator Possible cause

Mower relief right • The actuator or the supply line is defective.

Remedy

„ Perform actuator test.

„ Check actuator and supply line for damage.

Mower relief left

Cross conveyor belt

15.18

Task Controller

Designation

Mower

Processing type

Working width

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Value range/unit

In millimetres (mm)

Description

6 = mowing

The current working width (0 –

 10,100 mm).

181

15 Terminal - Menus

15.18 Task Controller

182

Designation

Max. working width

Value range/unit

In millimetres (mm)

In hectares (ha)

In kilometres (km)

In kilometres (km)

Description

The maximum working width with set width adjustment

(9,300 – 10,100 mm).

Is only counted if TECU

(tractor data) is available.

Worked area

Active travel path

Inactive travel path

Working status

Total working hours

Total area of the machine

Total distance lifetime

Inactive distance lifetime

Active lifetime

Inactive lifetime

In hours (h)

In hectares (ha)

In kilometres (km)

In kilometres (km)

In hours (h)

In hours (h)

SectionControl enable

Actual work state of the sections

Target work state of the sections

Coupling point

Offset X

Offset Y

Offset Z

Left mowing unit

Working position left mowing unit

Offset X left mowing unit

Offset Y left mowing unit

Working width left mowing unit In millimetres (mm)

Working length left mowing unit

Processing type left mowing unit

Latency On left mowing unit

0 = time counter OFF

1 = time counter ON

Is counted as soon as the electronics are on.

Is only counted if TECU

(tractor data) is available.

Is counted if working status is

1.

Is counted if working status is

0.

Is required for SectionControl.

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Designation

Latency Off left mowing unit

Front mounted mower

Working position front mounted mower

Value range/unit

Offset X front mounted mower

Offset Y front mounted mower

Working width front mounted mower

Working length front mounted mower

Processing type front mounted mower

Latency On front mounted mower

Latency Off front mounted mower

Right mower

Working position right mower

Offset X right mower

Offset Y right mower

Working width right mower

Working length right mower

Processing type right mower

In millimetres (mm)

Latency On right mower

Latency Off right mower

Terminal - Menus 15

Task Controller 15.18

Description

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

11 = swathing

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

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Original Operating Instructions 150000703_05_en 183

16 Settings

16.1

Setting the cutting height

16 Settings

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

16.1

Setting the cutting height

184

KMG000-035

The cutting height is adjusted via the top link (1).

Setting range of cutting height,

refer to page 42 .

ü The support jack/the support jacks are swivelled down,

refer to page 75

.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

„ Lower the machine up to the support jack/(s).

„

Shut down and safeguard the machine, refer to page 26 .

„ Turn the top link until the cutting height is set.

ð Top link longer = greater cutting height

ð Top link shorter = smaller cutting height

„

Swivel the support jack/(s) up, refer to page 75

.

For version with "high-cut skids"

The cutting height can be increased using high-cut skids.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Settings 16

Setting the lateral links 16.2

16.2

KMG000-025

ü The machine is in headland position.

ü

The machine is supported safely, refer to page 26

.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Mount the high-cut skids according to the figure under the cutting discs or under the mower drum.

„ Insert the high-cut skid (2) into the sliding skid (1) and screw it in place.

Setting the lateral links

KMG000-024

For mowing set the height of the three-point hitch until the side links (3) in the front area (1) and in the rear area (2) are at the same height. The setting is made by raising the machine.

„ Raise the machine until the lateral suspension arms (3) are set to X = approx. 0 mm .

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Original Operating Instructions 150000703_05_en 185

16 Settings

16.3

Setting the lifting speed / lowering speed of the hydraulic cylinders

16.3

Setting the lifting speed / lowering speed of the hydraulic cylinders

For the “operation panel” version

KMG000-036

The lifting speed / lowering speed from working position to headland position and vice versa is set via throttle (3).

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen hexagon nut (1).

INFORMATION: Even the minutest adjustments on the stud screw (b) causes a great change of lifting/lowering speed. Screw out the stud screw at maximum up to the coloured marking.

„ Rotate stud screw (2).

ð By screwing it in, the oil flow is reduced and the lifting speed/lowering speed is thus slower.

ð By unscrewing it, the oil flow is increased and the lifting speed/lowering speed is thus faster.

„ Lock stud screw by means of hexagon nut (1).

186

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Original Operating Instructions 150000703_05_en

16.4

Setting the side guards

Settings 16

Setting the side guards 16.4

KMG000-078

The protective equipment can be adapted to harvesting conditions by adjusting the guards. In order to avoid that crop stalks bend because the guards are too low, set the guards higher. To avoid that stones are slung away when the crops are low, set the guards lower.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

Adjusting the side guard (1)

„ Use a screwdriver (8) to press down the catch and fold up the side guard (1).

„ Loosen the screws (4).

„ Use the console (5) to adjust the height of the side guard (1).

„ Tighten the screws (4).

Adjusting the side guard (2)

„ Fold up the front guard (3),

refer to page 72

.

„ Loosen the screws (6).

„ Use the console (7) to adjust the height of the side guard (2).

„ Tighten the screws (6).

„ Adjust the two side guards identically.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en 187

16 Settings

16.5

Checking/setting locking of side guards

16.5

Checking/setting locking of side guards

KMG000-042

The locking (2) prevents during use that the side guard (1) is folded up and foreign bodies are slung away. Therefore make sure every time before using the machine that the side guard (1) of the machine is folded down and secured by the locking (2).

Check the lock

„ Move machine to working position, (ISOBUS terminal:

refer to page 76 ; Operation

panel:

refer to page 84 ).

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

„ Move the machine to the transport position.

ð If the side guard folds down, the side guard is correctly adjusted.

ð If the side guard does not fold down, the lock must be adjusted.

Setting the locking

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen the screw connection (3).

„ Readjust the locking (2) in the oblong hole.

„ Tighten the screw connection (3).

„ Check the locking (2).

188

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Original Operating Instructions 150000703_05_en

16.6

Setting the conditioner speed

Settings 16

Setting the conditioner speed 16.6

16.7

KMG000-040

Two conditioner speeds can be set on the main gearbox. These influence the effect of the conditioner and the power requirement.

Minimum rotational speed ( ): 600 rpm

Maximum rotational speed ( ): 900 rpm

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Unscrew the wing screw (1) from the actuating lever (2).

„ Turn the actuating lever (2) 180 degrees.

INFO: To turn the actuating lever more easily, turn the mower drum manually.

„ Secure the actuating lever (2) with the wing screw (1).

Setting the degree of conditioning

KMG000-066

The degree of conditioning can be changed by adjusting the conditioning sheet using the lever

(1).

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Adjust the lever (1).

Æ In direction " + ": The distance between the tines and the conditioning sheet is reduced. The degree of conditioning is increased.

Æ In direction " ": The distance between the tines and the conditioning sheet is increased. The degree of conditioning is reduced.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en 189

16 Settings

16.8

Setting wide spreading

16.8

Setting wide spreading

2 1 5

6

3

4

2 5

190

KM000-030 [ECB00049]

When using the machine without cross conveyor belt

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

„

„Shut down and safeguard the machine, refer to page 26

.

„ Remove the deflector sheets (2) from the support (1) and put them aside.

„

Raise the cross conveyor belts via the terminal, refer to page 122 .

„ Switch off the tractor engine, remove the ignition key and take it with you.

„ Close the stop cock (3) on the cross conveyor belt.

„ Loosen the ring nut (6).

„ Swivel the swath flap (4) all the way outwards.

„ Tighten the ring nut (6).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

Settings 16

Setting wide spreading 16.8

„ Mount the deflector sheets (2) and tighten the palm knobs (5) by hand.

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

„ Open the stop cock (3) on the cross conveyor belt.

Adjusting deflector sheets

Depending on the operating conditions, the deflector sheets (2) may have to be adjusted in order to provide for equal distribution across the entire area.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

„ Lift the cross conveyor belts, ISOBUS terminal:

refer to page 122 , operation panel:

refer to page 85

.

„

Shut down and safeguard the machine, refer to page 26

. Close the stop cock (3) on the cross conveyor belt.

„ Adjust the deflector sheets (2) and tighten the palm knobs (5) by hand.

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

„ Open the stock cock (3) on the cross conveyor belt.

When using the machine with cross conveyor belt

When working with activated cross conveyor belt, it is recommended to remove the deflector sheets (2).

ü

The machine is in the working position, refer to page 76

.

„ Lift the cross conveyor belts, ISOBUS terminal:

refer to page 122 , operation panel:

refer to page 85

.

„

„Shut down and safeguard the machine, refer to page 26

.

„ Close the stop cock (3) on the cross conveyor belt.

„ Remove the deflector sheets (2) and put them aside.

„ Open the stop cock (3) on the cross conveyor belt.

„

Lower the cross conveyor belts, refer to page 85 .

„

„Shut down and safeguard the machine, refer to page 26

.

„ Insert the deflector sheets (2) into the support (1) and secure with the palm knobs (5).

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

„ Loosen the ring nut (6).

„ Set the swath flap (4) so that the crops are conveyed to the cross conveyor belt.

„ Tighten the ring nut (6).

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Original Operating Instructions 150000703_05_en 191

16 Settings

16.8

Setting wide spreading

16.8.1

Setting widespreading sheet

KM000-028

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen the palm knobs (1) on right and left sides of machine.

„ Move the widespreading sheet (2) into the required position.

For swathing, set the widespreading sheet all the way down.

For wide spreading, adjust the widespreading sheet to the amount of forage.

„ Tighten the palm knobs (1) manually.

„ Ensure that the palm knobs are tightened as tight as possible. Otherwise they may be lost due to vibrations.

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Original Operating Instructions 150000703_05_en

16.9

Setting conveyor belt

Settings 16

Setting conveyor belt 16.9

KM000-061

The drive roller (1) and the idle roller (2) can be set on both sides.

Setting the tension of the conveyor belt on the idle roller (2)

For the “comfort electronics” version

ü

The machine is in the working position, refer to page 76

.

„

Raise the cross conveyor belts via the terminal, refer to page 122

.

For the “operation panel” version

ü

The machine is in the working position, refer to page 84

.

„

Raise the cross conveyor belts via the operation panel, refer to page 85

.

„

Shut down and safeguard the machine, refer to page 26 .

„ Loosen the nuts (3) in positions (III) and (IV).

„ Loosen the counter nuts (5) on the clamping screws (4) in positions (III) and (IV).

„ To relieve the conveyor belt, loosen the clamping screws (4) in positions (III) and (IV).

„ Mark the conveyor belt above and below at intervals of X=1,000 mm .

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16 Settings

16.9

Setting conveyor belt

„ In order to tension the conveyor belt, tighten the clamping screws (4) in positions (III) and (IV) until the dimension is X=1,005 mm .

„ Tighten the counter nuts (5) in positions (III) and (IV).

„ Tighten the nuts (3) in positions (III) and (IV),

refer to page 200 .

„ Manually turn the conveyor belt through one or two revolutions until the marks are visible again.

„ Check the marks.

ð If the dimension is X=1,005 mm , the setting is correct.

ð If the dimension X is not  1,005 mm, retension the conveyor belt.

„

Lower the cross conveyor belts, refer to page 85 .

„ Engage the PTO shaft and observe movement of the conveyor belt from a safe distance.

Check/correct the running direction of the conveyor belts

Change the setting of the conveyor belt only slightly (one or two revolutions on the clamping screws (4)).

After each setting perform a test run and check the marks (x).

In order to avoid that the conveyor belt is overtensioned, make the adjustments on one side only. This means that the clamping screw that was clamped beforehand must be loosened.

If the individual dimensions of the marks are not below 1,005 mm or above 1,008 mm a difference between above and below is still correct.

„

Shut down and safeguard the machine, refer to page 26 .

Idle roller

WARNING! Increased risk of injury when the conveyor belt is still running! Do not make any settings while the conveyor belt is running.

The conveyor belt runs over the idle roller (2):

„ Retension or loosen the drive roller (1).

The conveyor belt runs upwards over the idle roller (2):

„ Loosen the position (I) and retighten the position (II).

The conveyor belt runs downwards over the idle roller (2):

„ Loosen the position (II) and retighten the position (I).

Drive roller

WARNING! Increased risk of injury when the conveyor belt is still running! Do not make any settings while the conveyor belt is running.

The conveyor belt runs over the drive roller (1):

„ Retension or loosen the idle roller (2).

The conveyor belt runs upwards over the drive roller (1):

„ Loosen the position (III) and retighten the position (IV).

The conveyor belt runs downwards over the drive roller (1):

„ Loosen the position (IV) and retighten the position (III).

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16.10

Moving cross conveyors

Settings 16

Moving cross conveyors 16.10

KM000-074

The cross conveyors can be adapted to the operating conditions by moving.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

„ Raise or lower the cross conveyors until the dimension is X=13 cm (measured between the rubber buffer and the frame).

ð Therefore the cross conveyors are pendulum mounted after having loosened the screws (3) and they can be moved manually.

„

Shut down and safeguard the machine, refer to page 26 .

„ Close the stop cock (2).

„ Loosen the screws (3) but do not dismount them.

„ Move the cross conveyors manually.

„ Tighten the screws (3).

„ Open the stop cock (2).

16.11

Setting the width shift

For the “operation panel” version

KM000-094

The both lateral mowers can be moved simultaneously to the inside or to the outside by means of width shift. The width shift can be set in steps of 8 cm in a range from 0 to 40 cm.

„

Move machine to headland position, refer to page 84

.

„ Preset the smallest working width,

refer to page 85 .

„

Move machine to working position refer to page 84 .

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16 Settings

16.12 Setting the speed of cross conveyor belts

„

Shut down and safeguard the machine, refer to page 26 .

ð The width shift can now be set.

„ Pull out linch pin (1).

„ Move the sleeve (2) in the hole pattern and secure with linch pin (1).

16.12

Setting the speed of cross conveyor belts

For the “operation panel” version

KM000-096

The speed of cross conveyor belts can be set via throttle (1). The throttle is located under the hood (2).

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Loosen hexagon socket-head screw (3).

„ Turn knurled wheel.

ð To the right: Increase speed.

ð To the left: Reduce speed.

„ To secure the throttle against accidental twisting, secure knurled wheel by means of hexagon socket-head screw (3).

16.13

Setting the accelerator rollers

For the "accelerator roller" version

196

KM000-177_1

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Original Operating Instructions 150000703_05_en

Settings 16

Setting the accelerator rollers 16.13

The swath width can be influenced by means of the accelerator roller (1). The higher the accelerator roller (1) is set, the wider the crops are distributed and the narrower becomes the swath.

When the accelerator roller (1) is used, move the cross conveyor belt (3) so that the accelerator roller (1) is outside the conditioner (2).

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü

The cross conveyor belts are lowered, refer to page 85

.

„ Pull the lever (4) downwards and hold it.

„ Adjust the lever (4).

Æ In the “ ” direction: Increase the swath width.

Æ In the direction “ + ”: Reduce the swath width.

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17 Maintenance - General Information

17.1

Maintenance table

17 Maintenance - General Information

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Risk of injury caused by test run of the machine

If a test run is performed after repair, maintenance or cleaning work or after technical intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or death.

ü The machine is in working position.

„ Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone.

„ The test run of the machine must only be started from the driver's seat.

17.1

17.1.1

Maintenance table

Maintenance - Once after 50 hours

Changing oil

Input gearbox

Main gearbox

refer to page 211

refer to page 212

17.1.2

Maintenance - Before the beginning of the season

Checking oil level

Input gearbox

Main gearbox

Cutterbar

Components

Change/replace blades

Check/replace cutting discs/mower drums

Check/change retaining bolts (blade screw connection)

refer to page 211

refer to page 212

refer to page 224

refer to page 216

refer to page 222

refer to page 219

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Maintenance - General Information 17

Maintenance table 17.1

Components

Check/replace retaining bolts (blade quick fastener)

refer to page 219

Check/change blade carrier (blade quick fastener)

refer to page 220

Check/replace abutting edge on the cutterbar

refer to page 223

Vent friction clutch

Tighten screws/nuts

Check/replace locking of the side guards

Check guard cloths

refer to page 205

refer to page 200

refer to page 188

refer to page 206

Hydraulic system

Checking oil level (hydraulic oil tank)

Replacing filter element

refer to page 209

refer to page 210

17.1.3

Maintenance - Every 10 hours, but at least once a day

Checking oil level

Input gearbox

Main gearbox

Cutterbar

Components

Change/replace blades

Check/replace cutting discs/mower drums

Check/change retaining bolts (blade screw connection)

Check/replace retaining bolts (blade quick fastener)

Check/change blade carrier (blade quick fastener)

Check guard cloths

Check/replace locking of the side guards

Hydraulic system

Checking oil level (hydraulic oil tank)

refer to page 211

refer to page 212

refer to page 224

refer to page 216

refer to page 222

refer to page 219 refer to page 219

refer to page 220

refer to page 206

refer to page 188

refer to page 209

17.1.4

Maintenance - Every 50 hours

Components

Tighten screws/nuts

17.1.5

Maintenance - Every 200 hours

Changing oil

Input gearbox

Main gearbox

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refer to page 200

refer to page 211

refer to page 212

199

17 Maintenance - General Information

17.2

Tightening torques

17.1.6

Maintenance - Every 500 hours

Hydraulic system

Changing oil (hydraulic oil tank)

Replacing filter element

17.1.7

Maintenance - Every 6 years

Components

Check hydraulic hoses

17.2

refer to page 209

refer to page 210 refer to page 210

Tightening torques

Metric thread screws with control thread

INFORMATION

The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket.

200

M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

DV000-001

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

3.0

5.9

29

42

10

25

49

85

135

210

425

571

1 Strength class on screw head

10.9

72

125

200

310

4.4

8.7

15

36

610

832

12.9

84

145

235

365

5.1

10

18

43

710

972

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Original Operating Instructions 150000703_05_en

X

M24

M27

M30

Strength class

5.6

8.8

Tightening torque (Nm)

730

1,100

1,450

Metric thread screws with fine thread

Maintenance - General Information 17

Tightening torques 17.2

10.9

1,050

1,550

2,100

12.9

1,220

1,800

2,450

DV000-001

X Thread size

X

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Strength class

5.6

8.8

Tightening torque (Nm)

88

145

222

368

465

787

1,148

800

1 Strength class on screw head

10.9

130

213

327

525

662

1,121

1,635

2,100

12.9

152

249

382

614

775

1,312

1,914

2,650

Metric thread screws with countersunk head and hexagon socket

INFORMATION

The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket.

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17 Maintenance - General Information

17.2

Tightening torques

202

M4

M5

M6

M8

M10

M12

M14

M16

M20

DV000-000

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

2.5

4.7

23

34

8

20

39

68

108

168

340

1 Strength class on screw head

10.9

58

100

160

248

488

3.5

7

12

29

12.9

67

116

188

292

568

4.1

8

15

35

Locking screws on the gearboxes

INFORMATION

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring.

Thread

M10x1

M12 x 1.5

Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Ventilation and breather filter made of brass

Steel and cast Aluminium Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

8

14

G1/4“

M14 x 1.5

14

16

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Original Operating Instructions 150000703_05_en

17.3

17.4

Maintenance - General Information 17

Deviating tightening torques 17.3

Thread Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Steel and cast Aluminium

Ventilation and breather filter made of brass

Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

M16 x 1.5

45 40 24 24

M18 x 1.5

M20 x 1.5

50 45 30

32

30

G1/2“

M22X1.5

M24x1.5

G3/4“

32

35

60

60

M33x2

G1“

M42x1.5

G1 1/4“

80

80

100

100

*) Always replace copper rings

Deviating tightening torques

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

Strip on the cross conveyor belt

17.5

KM000-062

Cleaning cross conveyor belts

INFORMATION

Only clean the cross conveyor belts with low pressure and much water. Never use detergents.

Lubricate the bearing points after cleaning.

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17 Maintenance - General Information

17.5

Cleaning cross conveyor belts

204

KM000-067

„ Move machine to working position.

„

Shut down and safeguard the machine, refer to page 26 .

„ Dismount support for deflector sheets and put it aside.

„ Remove plastic covers.

„ Lift cross conveyor belts via terminal.

„

Shut down and safeguard the machine, refer to page 26 .

„ Close the stop cock on the cross conveyor belt.

„ Clean places (a to f) by means of high-pressure cleaner.

„ Mount plastic covers.

„ Mount support for deflector sheets.

„ Open stop cock on the cross conveyor belt.

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Original Operating Instructions 150000703_05_en

17.6

Maintenance - General Information 17

Venting the friction clutch 17.6

Venting the friction clutch

NOTICE

Interventions in the friction clutch will lead to a loss of guarantee!

Interventions in the friction clutch change the slip torque. Therefore the machine may be damaged considerably.

„ Never intervene in the overload protection.

„ Only use KRONE original spare parts.

The friction clutch protects the tractor and the machine from damage. The friction clutch must be vented before starting up for the first time and once a year. The friction clutch is designed with a permanently adjusted turning torque M

R

. The torque is applied to the housing of the friction clutch (2).

Venting friction clutch (Walterscheid)

KM000-072

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Remove the universal shaft.

„ Tighten the nuts (1) evenly.

ð The friction discs are relieved.

„ Turn the friction clutch (2).

„ Turn the nuts (1) back as far as the thread run-out.

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17 Maintenance - General Information

17.7

Checking guard cloths

Venting friction clutch (ByPy)

17.7

KM000-603

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Remove the universal shaft.

„ Loosen the cap nuts (1) uniformly but do not remove them.

ð The friction discs are relieved.

„ Turn the friction clutch (2).

„ Screw in the cap nuts (1) completely.

Checking guard cloths

206

KMG000-010

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and damage.

Æ The machine can be used when there are no cracks or damages.

Æ Replace guard cloths in case of cracks or damage.

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Original Operating Instructions 150000703_05_en

18

18.1

Maintenance - Hydraulic System 18

Oil filter 18.1

Maintenance - Hydraulic System

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

WARNING

Hydraulic hoses are subject to ageing

Hydraulic hoses may wear depending on pressure, heat load and the effect of UV rays.

People can be seriously injured or killed by damaged hydraulic hoses.

The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly.

Replacement of the hydraulic hoses is recommended after a lifetime of six years.

„ Use original spare parts when replacing hoses.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be damaged.

„ Store or dispose of used oil and oil filters according to statutory provisions.

Oil filter

For "Comfort Electronics" version

KMG000-003

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18 Maintenance - Hydraulic System

18.2

Hydraulic pump

The oil filter absorbs depositions of solid particles of hydraulic system. Damage to the components of the circuit is avoided by filtering the hydraulic circuit. The contamination indicator

(7) of the oil filter optically informs about the degree of soiling of oil filter.

The oil filter (6) of the hydraulic circuit is located at front left under the three-point hitch of the machine.

INFORMATION

When starting in cold condition the button on the contamination indicator (7) can hop out. Do not push button in until the operating temperature is reached. In case it immediately hops out again, the filter element must be changed.

18.2

Replacing the filter element

ü A suitable container is available for escaping oil.

ü The hydraulic system is depressurized.

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Unscrew bottom part of filter (4) from top part of filter (1), clean it and ensure that it is not damaged.

„ Remove filter element (3) and replace it by a new one with identical properties.

„ Slide new filter element (3) on valve sleeve (5).

„ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties.

„ Screw the bottom part of filter (4) as far as it will go on the top part of the filter and turn it back one quarter-turn.

„ Charge the hydraulic system with pressure and check it for leaks.

Hydraulic pump

208

KMG000-028

The on-board hydraulic system of the machine is supplied with pressure by an own hydraulic pump (1). The hydraulic pump (1) is connected to the lower part of the main gearbox by a flange and requires no maintenance.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

18.3

Hydraulic oil tank

Maintenance - Hydraulic System 18

Hydraulic oil tank 18.3

KMG000-029

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Check oil level

„ Thoroughly clean the area around the oil dipstick (1).

„ Pull out the oil dipstick (1), clean and push in all the way. Use a lint-free cloth to clean the oil dipstick.

„ Pull out the oil dipstick (1) and check the oil level.

ð If the oil level is indicated between the "min." and "max." marks:

„ Push in the oil dipstick (1).

ð If the oil level is indicated below the "min." mark:

„ Refill the oil above the filling hole.

„ Check the oil level.

Change oil

ü A suitable container is available for escaping oil.

„ Turn out the oil dipstick (1).

„ Unscrew the oil drain plug (2) and drain the oil.

„

Screw in the drain plug (2), tightening torque refer to page 202 .

„ Fill in new oil through the filling hole.

„ Check the oil level.

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18 Maintenance - Hydraulic System

18.4

Checking hydraulic hoses

Replacing filter element

18.4

KMG000-030

„ Bring the machine into working position.

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

refer to page 27 .

„

„Shut down and safeguard the machine, refer to page 26

.

„ Unscrew the cover (1).

„ Slightly pull the filter element (2) out of the hydraulic oil tank and allow the oil to run out.

„ Remove the filter element (2) and dispose of it properly.

„ Wet the sealing surface of new filter element (2) with oil and insert it.

„ Screw on the cover (1) and tighten it.

Checking hydraulic hoses

Hydraulic hoses are subject to natural aging. This limits their service life. The recommended service life is 6 years, including a maximum storage time of 2 years. The date of manufacture is printed on the hydraulic hoses. When checking hydraulic hoses, the state-specific conditions

(e.g., BGVU) must be observed.

Performing a visual inspection

„ Visually inspect all hydraulic hoses for damage and leaks and have them replaced by an authorised specialist if necessary.

210

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19

19.1

Maintenance - Gearbox 19

Input gearbox 19.1

Maintenance - Gearbox

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

Input gearbox

KMG000-005

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

refer to page 27 .

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Check oil level

„ Unscrew the locking screw of the inspection hole (1).

ð If the oil reaches up to the inspection hole (1):

„

Screw on the locking screw of the inspection hole (1), tightening torque refer to page 202

.

ð If the oil does not reach up to the inspection hole (1):

„ Remove the locking screw from the filling hole (3).

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw on the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), tightening torque

refer to page 202

.

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19 Maintenance - Gearbox

19.2

Main gearbox

Change oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw from the inspection hole (1) and the locking screw from the filling hole (3).

„ Unscrew the oil drain plug (2) and drain the oil.

„

Screw in the oil drain plug (2), tightening torque refer to page 202 .

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque refer to page 202

.

19.2

Main gearbox

212

KMG000-22

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

refer to page 27 .

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Check oil level

„ Unscrew the locking screw of the inspection hole (1).

ð If the oil reaches up to the inspection hole (1):

„

Screw on the locking screw of the inspection hole (1), tightening torque refer to page 202

.

ð If the oil does not reach up to the inspection hole (1):

„ Remove the locking screw from the filling hole (3).

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw on the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), tightening torque

refer to page 202

.

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Original Operating Instructions 150000703_05_en

Maintenance - Gearbox 19

Main gearbox 19.2

Change oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw from the inspection hole (1) and the locking screw from the filling hole (3).

„ Unscrew the oil drain plug (2) and drain the oil.

„

Screw in the oil drain plug (2), tightening torque refer to page 202 .

„ Refill with fresh oil up to the inspection hole (1) via the filling hole (3).

„ Screw the locking screw into the inspection hole (1) and the locking screw into the filling

hole (3), tightening torque refer to page 202

.

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20 Maintenance - Cutterbar

20.1

Rotary hub

20 Maintenance - Cutterbar

20.1

Rotary hub

A

214

B

KMG000-002

Used abbreviations in this figure:

A = Direction of rotation “A” to the centre

B = Direction of rotation “B” in pairs

RE = eccentric bearing housing (clockwise), without distinctive groove

LE = eccentric bearing housing (rotating anticlockwise), with distinctive groove

For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and shear pins (3).

When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.

The rotary hub incl. nut turns upward on the pinion shaft.

• The cutting discs or drums which move the crop to the left (LH) in the direction of travel have left-handed thread.

• The cutting discs or drums which transport the crop to the right (RH) in the direction of travel have right-handed thread.

To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise) rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a distinctive groove (a, b).

• The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.

• The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.

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Original Operating Instructions 150000703_05_en

20.2

Maintenance - Cutterbar 20

Replacing the shear bolt at the rotary hub 20.2

Replacing the shear bolt at the rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not observed.

„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion shaft and nut (no groove mark on pinion shaft and nut).

„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion shaft and nut (with groove mark on pinion shaft and nut).

KM000-049_1

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Dismount the cutting disc or the mower drum at the rotary hub with the defective shear bolt.

„ Remove the retaining ring (7).

„ Unscrew the screws (8).

„ Dismount the nut (2) by using the special key (10) included with delivery.

„ Dismount the hub (1).

„ Remove the damaged shear pins (3).

„ Check the nut and the hub for damage.

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20 Maintenance - Cutterbar

20.3

Check/change blades

INFO : Replace damaged parts by KRONE original spare parts.

„ Fill the space above the bearing with grease (c).

„ Place the hub on the pinion shaft.

INFO : Observe the position of the shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally , see detail (I).

„ Punch the new shear pins from the outside through the hub (1) and the shaft (4) until the end of the pin reaches the surface of the hub (d).

„ Using the special spanner (10), tighten the nut (2) with a tightening torque of 300 Nm .

„ Fit the screws (8) with detent edged washers.

„ Mount retaining ring (7).

„ Mount the cutting disc (5) or the mower drum (6).

20.3

Check/change blades

WARNING

Missing, damaged or incorrectly mounted blades and blade supports

If blades are missing, damaged or incorrectly mounted, dangerous unbalanced rotation may be caused and parts may fly around. People may be seriously injured or killed as a result.

„ Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects.

„ Immediately replace missing, damaged or incorrectly mounted blades and blade supports.

„ To avoid imbalance, always replace missing and damaged blades in kits and never mount unevenly worn blades on a cutting disc/mower drum.

20.3.1

Checking the blade for wear

WARNING

Risk of injury due to low material thickness on the blades

If the material thickness on the blades is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ Replace the blades at the latest when the wear limit is reached.

ð The wear limit is reached when the borehole of the blade touches the marking (1) on the blade or the dimension X is equal to or less than 13 mm .

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Maintenance - Cutterbar 20

Check/change blades 20.3

20.3.2

KM000-038

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The front guard is folded up,

refer to page 73 .

„ Clean the area around the blades, cutting discs and mower drums.

„ Check wear limit.

ð If the dimension is X>13 mm , the wear limit is not reached.

ð If the dimension is X≤13 mm or the borehole touches the marking (1), the blade must be replaced.

Changing blades for the “blade screw connection” version

KM000-044

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The front guard is folded up,

refer to page 73 .

ü The area around the blade, mowing discs and mower drums is cleaned.

„ Remove the damaged or worn blade.

„ Check the fastening parts of the blade,

refer to page 219

. Also replace worn or damaged mounting parts.

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20 Maintenance - Cutterbar

20.3

Check/change blades

INFO : The blades for anticlockwise rotating and clockwise rotating cutting discs/mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ Insert the new blade (5) between the wear skid (2) and the cutting disc (1).

„ Insert the retaining bolt (3) from below through the wear skid (2), the blade (5) and the cutting disc (1).

INFO : Use the locknut (4) only once.

„ Turn the locknut (4) from above on the retaining bolt (3) and tighten it, tightening torque,

refer to page 200

.

„ Repeat the process for all blades.

„ Fold down the front guard.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

20.3.3

Changing blades for the “blade quick fastener” version

218

KM000-045

ü

The machine is in the working position, (ISOBUS terminal: refer to page 76 ; operation

panel:

refer to page 84 ).

ü

The machine is shut down and safeguarded, refer to page 26

.

ü The front guard is folded up,

refer to page 73 .

ü The area around the blades, cutting discs and mower drums has been cleaned.

„ To remove the blade (2), insert the blade key (1) between the cutting disc (4) and the blade carrier (3) as far as it will go, press it down with one hand and hold it.

„

Check the fastening parts of the blade (2), refer to page 219 . Also replace worn or damaged

fastening parts.

INFO: The blades for anti-clockwise and clockwise rotating cutting discs/mower drums differ.

When installing the blades, ensure that the direction of rotation is correct. The arrow on the blade must match the direction of rotation of the corresponding cutting disc/mower drum.

„ To insert the new blade (2), insert the blade key (1) between the cutting disc (4) and the blade carrier (3) as far as it will go, press it down with one hand and hold it.

„ Guide the blade (2) onto the retaining bolt (5) and release the blade key (1) in a controlled manner with your hand.

„ Repeat the process for all blades.

„ Fold down the front guard.

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20.4

Maintenance - Cutterbar 20

Checking/replacing retaining bolts 20.4

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

Checking/replacing retaining bolts

WARNING

Risk of injury due to low material thickness on the retaining bolts

If the material thickness on the retaining bolts is too low, the blades may loosen due to the high rotating speed. As a result, people may be seriously injured or killed.

„ Whenever a blade is changed, check the material thickness of the retaining bolts.

„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/ mower drum.

„ The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm .

Blade screw connection design Blade quick fastener design

KM000-039 / KM000-040

With “Blade quick fastener” design

KM000-079

The material thickness of the retaining bolts and blade carriers is checked by means of gauge

(1) included with delivery. The gauge (1) is located on the special tool (2).

Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.

Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.

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20 Maintenance - Cutterbar

20.5

Checking/replacing blade carrier

20.5

KM000-089

„ Remove the blades.

„ Clean the section to be checked.

„ Place the gauge (1) with the section (1.1) against the retaining bolt (2).

„ Rotate the gauge by 90 degrees.

Æ If it is not possible to slide the gauge (1) over the retaining bolt (2) during the rotation, the retaining bolt (2) is OK.

Æ If it is possible to slide the gauge (1) over the retaining bolt (2) during the rotation, the retaining bolt (2) must be replaced immediately.

Checking/replacing blade carrier

"Blade quick fastener" version

WARNING

Risk of injury due to low material thickness and/or worn application seam on the blade carriers

If the material thickness is too low and/or an application seam on the blade carrier is worn, blades may loosen due to the high rotating speed. As a result, people may be seriously injured or killed.

„ The blade carriers must be checked at least once a day or after contact with foreign objects.

„ Whenever a blade is changed, check the material thickness of the blade carriers.

„ The material thickness of the blade carriers must not be less than 3 mm at the weakest point.

„ The blade carriers must be replaced at the latest when the application seam (1) is worn at one point.

„ The blade carriers must only be replaced by KRONE original spare parts.

220

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Maintenance - Cutterbar 20

Checking/replacing blade carrier 20.5

KM000-041

With “Blade quick fastener” design

KM000-079

The material thickness of the retaining bolts and blade carriers is checked by means of gauge

(1) included with delivery. The gauge (1) is located on the special tool (2).

Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.

Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.

KM000-090

„ Remove the blades.

„ Clean the area to be checked.

„ Slide the gauge (1) with the section (1.2) as far as it will go over the retaining bolt of the blade carrier (2).

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20 Maintenance - Cutterbar

20.6

Checking/replacing cutting discs/mower drums

20.6

KM000-091

Æ If the contour of the blade carrier (2) protrudes completely beyond the contour of the gauge

(1) in section (IC), the wear limit of the blade carrier (2) is not reached.

Æ If the contour of the blade carrier (2) disappears at any point in section (IIC) behind the contour of the gauge, the wear limit of the blade carrier (2) is reached. The blade carrier (2) must be replaced.

Checking/replacing cutting discs/mower drums

WARNING

Deformed cutting discs/mower drums

If cutting discs/mower drums are deformed, blades may become detached due to high rotating speed. As a result, people may be seriously injured or killed.

„ The cutting discs/mower drums must be checked at least once a day or after contact with foreign objects.

„ If cutting discs/mower drums are deformed, the dimension X=48 mm must not be exceeded.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

222

KM000-042

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20.6.1

Maintenance - Cutterbar 20

Checking/replacing linings on cutterbar 20.7

Checking the wear limit on cutting discs/mower drums

WARNING

Abrasion on cutting discs/mower drums

Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen because of high rotating speed. Thus there is a risk of serious injuries or death.

The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the material thickness is less than 3 mm .

„ The cutting discs/mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

20.7

KM000-043

Checking/replacing linings on cutterbar

NOTICE

Impact stops are checked irregularly

The impact stops are subject to natural wear and must be inspected daily for wear and replaced if required. If there is no inspection, the machine may be damaged.

„ Adjust the welding current and the welding material to the cutterbar material and to the impact stop. If required, carry out a test weld.

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20 Maintenance - Cutterbar

20.8

Checking oil level

KM000-081

„ Open the welding seams of the old lining.

„ Remove lining.

„ Deburr the contact areas.

20.8

KM000-080

„ Fit the new lining (3).

„ Weld short I seams on the upper side of the cutterbar in the sections (1) (each should be approx. 30 mm). INFORMATION: The edges (2) must not be welded.

„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in section (5). INFORMATION: The edges (4) must not be welded.

Checking oil level

INFORMATION

There is no need to change the oil on the cutterbar.

Before checking the oil level on the cutterbar, the cutterbar must be aligned levelly by means of a spirit level.

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Maintenance - Cutterbar 20

Checking oil level 20.8

KM000-284

„ Comply with the safety routine "Safe execution of oil level check, oil and filter element exchange",

refer to page 27 .

„

Shut down and safeguard the machine, refer to page 26 .

Aligning cutterbar in transverse direction (direction of travel)

„ Place the spirit level (1) diagonally on the cutterbar.

„ Align the cutterbar using the spirit level (1) and readjust, if necessary, via cutting height

setting, refer to page 184 .

Aligning the cutterbar in longitudinal direction

„ Place the spirit level (1) on two cutting discs.

„ Align the cutterbar using the spirit level (1); align it horizontally using wedges, if necessary.

Checking oil level

KM000-036

„ Release the locking screw of the inspection hole (1).

ð The oil level must reach up to the inspection hole (1).

If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), refer to page 202 .

If the oil does not reach the inspection hole (1):

„ Top up new oil via the inspection hole (1) up to the inspection hole (1).

„

Mount the locking screw of the inspection hole (1), refer to page 202 .

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21 Maintenance - Lubrication

21.1

Lubricating universal shaft

21 Maintenance - Lubrication

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

NOTICE

Environmental damage caused by consumables

If consumables are not stored and disposed of properly, they may escape into the environment. As a result, the environment will be damaged, even by small quantities.

„ Store the consumables in suitable containers according to the statutory provisions.

„ Dispose of used consumables according to statutory provisions.

NOTICE

Bearing positions will be damaged

If different lubricating greases are used, the lubricated components may be damaged.

„ Do not use lubricating greases which contain graphite.

„ Do not use different lubricating greases.

21.1

Lubricating universal shaft

226

KMG000-007

Universally-jointed drive shaft Intermediate universal shaft

ü

The machine is shut down and safeguarded, refer to page 26

.

„ Observe operating instructions of the universal shaft manufacturer.

„ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the figure.

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21.2

Maintenance - Lubrication 21

Lubrication chart - Machine 21.2

Lubrication chart - Machine

The information on maintenance intervals is based on average load of the machine. In case of an increased load and under extreme working conditions, the time periods must be reduced.

The types of lubrication are marked by means of icons in the lubrication chart, refer to table.

Type of lubrication

Grease

Lubricant

Multi-purpose grease

Comment

„ Apply two strokes of lubricating grease from the grease gun per grease nipple.

„ Remove excess lubricating grease at the grease nipple.

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21 Maintenance - Lubrication

21.2

Lubrication chart - Machine

KMG000-008

228

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Every 50 operating hours

1) 2)

Maintenance - Lubrication 21

Lubrication chart - Machine 21.2

3)

4) 6) 7)

Every 100 operating hours

5) 8)

10) 11)

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Original Operating Instructions 150000703_05_en

For the “accelerator roller” version

9)

229

22 Maintenance – Electrics

22 Maintenance – Electrics

230

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Maintenance – Electrics 22

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22 Maintenance – Electrics

22.1

Position of sensors

22.1

Position of sensors

For version with "Comfort electronics"

KMG000-009

232

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Maintenance – Electrics 22

Position of sensors 22.1

3) 1) 2)

B36 headland right

B37 headland left

4)

B16 position mower right

B17 position mower left

5)

B18 transport position right

B19 transport position left

6)

B12 working width right zero

B14 working width left zero

7)

B4 speed mower right

B5 speed mower left

8)

B11 working width right

B13 working width left

9)

B7 cross conveyor belt bottom right

BM3 position accelerator roller right

PTO speed

B9 cross conveyor belt bottom left

BM4 position accelerator roller left

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22 Maintenance – Electrics

22.1

Position of sensors

For version with "Standard electronics"

234

KMG000-011

1) 2)

Working width right

Working width left

Cross conveyor belt bottom right

Cross conveyor belt bottom left

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_05_en

22.2

Setting the sensors

Sensor M12

Maintenance – Electrics 22

Setting the sensors 22.2

DV000-002

The dimension between the switching flag (2) and the sensor (1) must correspond to X=3 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Turn the nuts (3) until the dimension X=3 mm is reached.

„ Tighten the nuts (3).

The tightening torque of all sensors is 10 Nm .

Sensor M30

DV000-003

The dimension between the switching flag (2) and the sensor (1) must be X=5 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Turn the nuts (3) until the dimension X=5 mm has been reached.

„ Tighten the nuts (3).

The tightening torque of all sensors is 30 Nm .

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23 Storage

23 Storage

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 15 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 26

.

Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine.

„ Park the machine in a weatherproof and dry place which is not in close proximity to corrosive substances.

„ Clean the machine thoroughly.

Chaff and dirt attract moisture which causes steel parts to start rusting.

NOTICE

Damage to the machine due to water damages with high-pressure cleaner

If the water jet from a high-pressure cleaner is aimed directly at bearings and electrical/ electronic components, these parts can be damaged.

„ Do not aim the water jet from high-pressure cleaner at bearings and electrics/electronic components.

„ Lubricate the machine according to the lubrication chart,

refer to page 227

. Do not wipe off any grease leaking from the bearing positions because the ring of grease offers additional protection against moisture.

„ Grease the threads of setting screws and similar items.

„ Relieve the relief springs.

„ Disassemble the universal shaft. Lubricate the inner tubes with grease.

„ Grease the grease nipples on the universal joint of the universal shaft as well as on bearing rings of the protective tubes,

refer to page 226 . Follow the operating instructions of the

universal shaft manufacturer.

„ Liberally grease the uncoated piston rods of all hydraulic cylinders and insert as far as possible.

„ Wet all lever joints and bearing positions, which cannot be lubricated, with oil.

„ Touch up damaged paint and preserve uncoated areas thoroughly with rust protection agent.

„ Check that all moveable components move freely. If required, dismount, clean, grease and remount.

„ If parts need to be replaced, use only KRONE original spare parts.

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Storage 23

INFORMATION

Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside the harvest season.

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24 Waste disposal

24 Waste disposal

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed.

Metal parts

• All metal parts must be brought to a metal recycling centre.

• The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic system, ...) before being scrapped.

• The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

• Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,

…) must be brought to a disposal point for waste oil.

Synthetic materials

• All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

• Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

• All electronic parts must be brought to a disposal point for electronic scrap.

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25

25.1

Appendix 25

Hydraulic diagram (for the version with “terminal”) 25.1

Appendix

Hydraulic diagram (for the version with “terminal”)

Legend for the following hydraulic diagram

1 For the version with “cross conveyor belt”

Icon Description

Pendulum stop left

Icon

Pendulum stop right

Lift/lower/relieve double cylinder side mounted mower left

Lift/lower/relieve double cylinder side mounted mower right

Side shift left side mounted mower

Description

Side shift side mounted mower right

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Cross conveyor belt drive

Front mounted mower

List of the sensors/actuators for the following hydraulic diagram

Y9

Y10

Y11

Y12

Y13

Y5

Y6

Y7

Y8

Designation Description

Y1 Pilot valve 1

Y2

Y4

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower right mower

Lift right mower

Lower left mower

Lift left mower

Lower front mounted mower

Lower front mounted mower

Y16 Cross conveyor belt left

Y25

Y26

Y38

M1

M2

Designation Description

Y17 Cross conveyor belt right

Y18

Y19

Fold up

Fold up_3

Y20

Y21

Y22

Y24

Pendulum release right

Pendulum release left

Working width left

Working width right

M3

Reverse working width on right

Reverse working width on left

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left

(linear motor)

Adjust accelerator roller on right (linear motor)

>>>

2

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25.

Appendix

25.2

Hydraulic diagram (for the “standard” version)

25.2

Hydraulic diagram (for the “standard” version)

Legend for the following hydraulic diagram

1 For the version with “cross conveyor belt”

Icon Description

Pendulum stop left

Icon

Pendulum stop right

Lift/lower/relieve double cylinder side mounted mower left

Lift/lower/relieve double cylinder side mounted mower right

Side shift left side mounted mower

Description

Side shift side mounted mower right

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Cross conveyor belt drive

Front mounted mower

List of the sensors/actuators for the following hydraulic diagram

Designation Description

K3 Hydraulic transport folding

K4

K5

Mower right/left in headland position

Headland position/working position single

Designation Description

K9 Relief valve

K10

K11

Cut-off valve

Working width adjustment right end position

K6

K6A

K7

K8

Lift/lower left cross conveyor belt

Lift/lower left cross conveyor belt

Lift/lower right cross conveyor belt

Headland position/working position single

K12

K13

K21

K22

Working width adjustment left end position

Lift/lower right cross conveyor belt

Working width adjustment right

Working width adjustment left

>>>

2

150101444_01 [ }  243]

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26 Index

A

Activating customer counter ............................. 153

Actuator test ..................................................... 168

Adapting coupling points .................................... 50

Adapting hydraulic system ................................. 53

Adapting universal shaft ..................................... 52

Additional equipment and spare parts ................ 16

Appendix .......................................................... 239

Applicable documents .......................................... 8

Arbeitsbreite vergrößern/verkleinern .................. 85

Automatic call of the Road travel screen .......... 113

Straßenfahrtbild ................................................ 113

Auxiliary assignment of joystick........................ 131

Auxiliary Diagnostics ........................................ 156

Auxiliary functions (AUX).................................. 129

B

Background colour ........................................... 157

Basic safety instructions ..................................... 15

Behaviour in case of voltage flashover of overhead

lines .................................................................... 23

Behaviour in dangerous situations and in case of

accidents ............................................................ 26

Beschleunigerwalzen ....................................... 145

Breitenverschiebung......................................... 143

Bring up menu level.......................................... 139

Index 26

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26 Index

C

Calling up working screen ................................ 110

Calling up working screen “Cross conveyor

belt” .................................................................. 112

Calling up working screen “Hydraulic system” . 112

Calling up working screen “Lift/lower front mounted

mower”.............................................................. 111

Calling up working screen “Lift/lower mowers by

pressing and holding down key” ....................... 112

Calling up working screen “Lift/lower mowers” . 112

Calling up working screen “Overcut/width shift” 112

Carrying out oil level check and oil and filter

element changes safely...................................... 27

Change oil ................................................ 212, 213

Changing blades for the “blade quick fastener”

version .............................................................. 218

Changing blades for the “blade screw connection”

version .............................................................. 217

Changing mode ................................................ 142

Changing to automatic mode ........................... 124

Changing to manual mode ............................... 129

Changing value ................................................ 140

Check cross conveyors for firm attachment ....... 53

Check/change blades ....................................... 216

Checking guard cloths ...................................... 206

Checking hydraulic hoses ................................ 210

Checking oil level ............................................. 224

Checking the blade for wear............................. 216

Checking the clearance between tractor and

machine .............................................................. 51

Checking the tines on the tine conditioner ......... 70

Checking the wear limit on cutting discs/mower

drums ............................................................... 223

Checking/replacing blade carrier ...................... 220

Checking/replacing cutting discs/mower drums 222

Checking/replacing linings on cutterbar ........... 223

Checking/replacing retaining bolts ................... 219

Checking/setting locking of side guards ........... 188

Checking/setting the free space from tractor to

machine .............................................................. 51

Checklist for initial operation .............................. 47

Children in danger .............................................. 16

Cleaning cross conveyor belts ......................... 203

Connecting foreign ISOBUS terminal ................. 63

Connecting hydraulic hoses ............................... 56

Connecting joystick ............................................ 64

Connecting KRONE BETA II terminal ................ 58

Connecting KRONE ISOBUS terminal ............... 61

Connecting operation panel ............................... 67

Connecting road travel lighting ........................... 68

Connecting the camera to the KRONE ISOBUS

terminal CCI 1200 .............................................. 64

Connecting the KRONE ISOBUS terminal

(CCI 1200) .......................................................... 59

Connecting the machine..................................... 16

Connecting the machine to the tractor ............... 55

Consumables ............................................... 22, 43

Contact ................................................................. 2

Contact data of your dealer .................................. 2

Control and Display Elements ............................ 45

Conversion table ................................................ 11

Counter............................................................. 150

Cross references .................................................. 8

246

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Index 26

D

Damaged compressor unit ................................. 24

Damaged hydraulic hoses .................................. 24

Danger associated with welding work ................ 25

Danger of fire...................................................... 22

Danger resulting from damage to the machine .. 17

Danger when cornering with a hitched machine

and due to the overall width ............................... 21

Danger when driving on road and field............... 21

Danger zone because objects may shoot out .... 19

Danger zone between tractor and machine ....... 19

Danger zone due to trailing machine parts......... 19

Danger zone PTO shaft...................................... 19

Danger zone universal shaft............................... 18

Danger zone when drive is switched on ............. 19

Danger zones ..................................................... 18

Dangers arising from environment ..................... 22

Dangers for road travel....................................... 21

Dangers if the machine is not prepared properly for

road travel .......................................................... 21

Dangers in connection with certain activities:

Working on the machine..................................... 25

Dangers when operating the machine on slopes 21

Data memory ...................................................... 41

Description of hydraulic system functions .......... 38

Design of display .......................................... 96, 99

Design of the KRONE machine application........ 99

Deviating functions on ISOBUS terminals with 10

keys .................................................................. 102

Deviating tightening torques ............................. 203

Diagnosis speed of travel/direction of travel

(Terminal) ......................................................... 156

Diagnostics for analogue actuators .................. 171

Diagnostics for digital actuators ....................... 170

Diagnostics supply voltage ............................... 167

Directories and references ................................... 8

Displays in the work fields ................................ 108

Driving and transport .......................................... 90

E

Emergency manual operation ............................ 87

Emergency manual operation - Overview .......... 88

Ensuring functionality of safety devices ............. 20

Environmental protection and disposal .............. 22

Error Messages ................................................ 176

F

Fehlerliste ......................................................... 174

Field mode on slopes ......................................... 89

Figures ................................................................. 9

Filterelement..................................................... 208

Fold down the front guard .................................. 73

Folding down side guard (working position) ....... 74

Folding up side guard (transport position) .......... 74

Folding up the front guard .................................. 73

Foreign ISOBUS terminal ................................. 101

Front guard ......................................................... 72

G

Game animal protection ............................. 77, 114

General Error Messages .................................. 177

Gesamtzähler ................................................... 154

Geschwindigkeit der Transportbänder erhöhen/

verringern ........................................................... 85

H

Hand-/Zeit-/Wegsteuerung ............................... 146

Headland positions ............................................. 84

Hot liquids........................................................... 24

Hot surfaces ....................................................... 24

How to use this document .................................... 8

Hydraulic diagram (for the “standard” version) . 242

Hydraulic diagram (for the version with “terminal”)

......................................................................... 239

Hydraulic oil tank .............................................. 209

Hydraulic pump ................................................ 208

Hydrauliksystem – Funktionsbeschreibung ........ 38

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26 Index

I

Icons in figures ..................................................... 9

Icons in the text .................................................... 9

Importance of operating instructions .................. 15

Increase/reduce ground pressure ...................... 85

Increasing/reducing overcut ..................... 121, 128

Increasing/reducing width shift ......................... 121

Information for enquiries and orders .............. 2, 38

Information on direction ........................................ 9

Information on This Document ............................. 8

Initial operation ................................................... 47

Input gearbox ................................................... 211

Installing universal shaft ..................................... 69

Intended use....................................................... 14

Intermediate universal shaft ............................... 39

ISOBUS Shortcut Button not available ....... 94, 101

ISOBUS terminal ................................................ 45

J

Jobs on the machine .......................................... 17

K

Keys ................................................................. 105

KRONE Beta II terminal ..................................... 94

KRONE ISOBUS terminal (CCI 1200)................ 97

Kundenzähler ................................................... 150

248

L

Labelling ............................................................. 38

Life-threatening electric shock from overhead lines

........................................................................... 23

Lift left side mounted mower from working position

to headland position ......................................... 126

Lift right side mounted mower from working

position to headland position ............................ 126

Lift/lower cross conveyor belt - automatic mode 79

Lift/lower cross conveyor belt - manual mode .... 80

Lifting all mowers from working position to

headland position ....................... 78, 117, 119, 127

Lifting both lateral mowers from headland position

to transport position .................... 83, 115, 118, 120

Lifting front mounted mower ...... 78, 114, 117, 120,

125, 127

Lifting front mounted mower and lateral mowers

................................................... 78, 117, 120, 128

Lifting individual mowers from working position to

headland position ..................................... 117, 119

Lifting lateral mowers ................. 78, 117, 120, 127

Lifting preselected mowers............................... 117

Lifting preselected mowers by pressing and

holding down key.............................................. 119

Lifting side mounted mowers before expiry of time

control / distance control ............ 78, 117, 120, 128

Lifting/lowering both cross conveyor belts

simultaneously............................................ 82, 122

Lifting/lowering cross conveyor belt ................... 79

Lifting/lowering cross conveyor belt on left.. 79, 81,

122, 125

Lifting/lowering cross conveyor belt on right 79, 81,

122, 125

Lifting/lowering lateral mowers individually ...... 126

Lighting ............................................................... 39

Liquids under high pressure ............................... 24

Locking / releasing stop cocks ........................... 76

Locking screws on the gearboxes .................... 202

Logical Error Messages.................................... 178

Lower left side mounted mower from headland

position to working position .............................. 126

Lower link pin ..................................................... 50

Lower right side mounted mower from headland

position to working position .............................. 126

Lowering all mowers from headland position to

working position.......................... 77, 115, 118, 126

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Original Operating Instructions 150000703_05_en

Index 26

Lowering both lateral mowers from transport

position to headland position ...... 76, 114, 115, 118

Lowering front mounted mower . 77, 114, 116, 118,

124, 127

Lowering front mounted mower and side mounted

mowers ....................................... 78, 116, 118, 127

Lowering individual mowers from headland

position to working position ...................... 116, 119

Lowering machine from transport position to

working position.................................................. 76

Lowering preselected mowers.......................... 116

Lowering preselected mowers by pressing and

holding down key.............................................. 119

Lowering side mounted mowers. 77, 116, 118, 127

Lowering side mounted mowers before expiry of

time control / distance control..... 78, 116, 119, 127

Lowering the machine from transport position to

working position.................................................. 84

Lubricating greases ............................................ 44

Lubricating universal shaft................................ 226

Lubrication chart - Machine .............................. 227

M

Machine description ........................................... 36

Machine overview............................................... 36

Main gearbox.................................................... 212

Maintenance - Before the beginning of the season

......................................................................... 198

Maintenance - Cutterbar................................... 214

Maintenance – Electrics ................................... 230

Maintenance - Every 10 hours, but at least once a

day.................................................................... 199

Maintenance - Every 200 hours ....................... 199

Maintenance - Every 50 hours ......................... 199

Maintenance - Every 500 hours ....................... 200

Maintenance - Every 6 years............................ 200

Maintenance - Gearbox .................................... 211

Maintenance - General Information .................. 198

Maintenance - Hydraulic System...................... 207

Maintenance - Lubrication ................................ 226

Maintenance - Once after 50 hours .................. 198

Maintenance and repair work ............................. 25

Maintenance table ............................................ 198

Manual operation without confirmation prompt 173

Means of representation....................................... 9

Menu 1 “Overcut” ............................................. 142

Menu 13 “Counters” ......................................... 150

Menu 13-1 “Customer Counter” ....................... 150

Menu 13-2 “Total Counter” ............................... 153

Menu 14 “ISOBUS” .......................................... 155

Menu 14-1 “Diagnostics Auxiliary (AUX)” ......... 155

Menu 14-10 “Switching between Task

Controllers” ....................................................... 162

Menu 14-11 “Switching between Data

Loggers” ........................................................... 162

Menu 14-2 “Driving speed/direction of travel

diagnostics” ...................................................... 156

Menu 14-3 “Setting the Background Colour” .... 157

Menu 14-5 "SectionControl" ............................. 158

Menu 14-7 "Changing over number of keys".... 160

Menu 14-9 “Switching Between the Terminals” 161

Menu 15 “Settings” ........................................... 163

Menu 15-1 “Sensor Test” ................................. 164

Menu 15-2 “Actuator Test” ............................... 168

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26 Index

Menu 15-3 "Manual operation without confirmation

prompt" ............................................................. 172

Menu 15-4 “Error List” ...................................... 174

Menu 15-5 “Software Information”.................... 175

Menu 15-6 “Technician Level” .......................... 176

Menu 2 “Width shift” ......................................... 143

Menu 3 “Front Mounted Mower” ....................... 144

Menu 4 “Accelerator Rollers”............................ 145

Menu 5 “Manual Control/Time Control/Distance

Control”............................................................. 146

Menu 6 “Lowering Speed” ................................ 148

Menu 7 “Overlap” ............................................. 149

Menu structure ................................................. 136

Metric thread screws with control thread .......... 200

Metric thread screws with countersunk head and

hexagon socket ................................................ 201

Metric thread screws with fine thread ............... 201

Monteurebene .................................................. 176

Move parking jacks into support position ........... 75

Move parking jacks into transport position ......... 75

Moving cross conveyors ................................... 195

Mower displays................................................. 110

Mowing ............................................................... 86

N

Noise may damage your health.......................... 23

Notes with information and recommendations ... 11

O

Oil filter ............................................................. 207

Oils ..................................................................... 43

Only perform work when the machine is at

standstill ............................................................. 25

Operate the support jack .................................... 75

Operating machine via joystick......................... 129

Operation............................................................ 72

Operation is only allowed after proper start-up .. 17

Operation of the machine on tractors with constant

flow system......................................................... 53

Operation of the machine on tractors with Load

Sensing system .................................................. 53

Operation panel .................................................. 45

Operational safety: Technically sound condition 17

P

Parking the machine safely ................................ 22

Passengers ........................................................ 17

Performing a visual inspection ......................... 210

Personal protective equipment ........................... 20

Personnel qualification of the operating personnel

........................................................................... 15

Personnel qualification of the technicians .......... 16

Physical Error Messages.................................. 180

Pole protection mechanism ................................ 39

Position and meaning of safety labels ................ 30

Position of sensors ........................................... 232

Prepare the machine for road travel ................... 91

Preparing machine for road travel by using

emergency manual operation ............................. 87

Preselecting mowers ........................ 116, 117, 119

Presetting width shift ........................................ 128

Q

Querförderbänder heben/senken ....................... 85

250

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Index 26

R

Raised machine and machine parts ................... 25

Raising machine from headland position to

transport position ................................................ 83

Reasonably foreseeable misuse ........................ 14

Recurring icons ................................................ 137

Re-ordering .......................................................... 8

Replacing filter element .................................... 210

Replacing the filter element .............................. 208

Replacing the shear bolt at the rotary hub ....... 215

Resetting customer counter ............................. 153

Reverse travel .................................................. 102

Road safety ........................................................ 21

Rotary hub ........................................................ 214

Running actuator test ......................................... 27

S

Safety ................................................................. 14

Safety equipment ............................................... 34

Safety labels on the machine ............................. 28

Safety markings on the machine ........................ 20

Safety routines ................................................... 26

Scope of the document ........................................ 9

Section Control ................................................. 159

Securing raised machine and machine parts

against lowering ................................................. 26

Selecting a menu.............................................. 139

Senkgeschwindigkeit ........................................ 148

Sensor M12 ...................................................... 235

Sensor M30 ...................................................... 235

Sensor test ....................................................... 164

Service life of the machine ................................. 15

Setting “Speed” sensor....................................... 48

Setting conveyor belt ........................................ 193

Setting sensor “Cross conveyor belt” ................. 48

Setting the accelerator rollers........................... 196

Setting the clearance between tractor and machine

........................................................................... 52

Setting the conditioner speed ........................... 189

Setting the cutting height .................................. 184

Setting the degree of conditioning .................... 189

Setting the lateral links ..................................... 185

Setting the lifting speed / lowering speed of the

hydraulic cylinders ............................................ 186

Setting the limit switch “Cross conveyor bottom” 49

Setting the sensors........................................... 235

Setting the side guards..................................... 187

Setting the speed of cross conveyor belts... 80, 82,

123, 125, 196

Setting the width shift ....................................... 195

Setting wide spreading ..................................... 190

Setting widespreading sheet ............................ 192

Settings ............................................................ 184

Shutting down and safeguarding the machine ... 26

Side guard .......................................................... 74

SMV emblem ...................................................... 35

Software info (Terminal) ................................... 175

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Original Operating Instructions 150000703_05_en 251

26 Index

Sources of danger on the machine .................... 23

Speed of travel/direction of travel Diagnosis

Diagnosis.......................................................... 156

Start-up............................................................... 55

Status line......................................................... 103

Storage ............................................................. 236

Strip on the cross conveyor belt ....................... 203

Structural modifications on the machine ............ 16

Switching between the terminals ...................... 161

Switching off the machine .................................. 91

Switching terminal on/off .............................. 95, 98

T

Target group of this document ............................. 8

Task Controller ................................................. 181

Technical data .................................................... 42

Technical limit values ......................................... 18

Technically sound state of the machine ............. 17

Term “machine” .................................................... 9

Terminal

Diagnosis speed of travel/direction of travel .

156

Software info .......................................... 175

Switching between the terminals............ 161

Terminal - Machine Functions .......................... 103

Terminal - Menus ............................................. 136

Tightening torques............................................ 200

Touchable display .............................................. 97

U

Überlappung ..................................................... 149

Überschnitt ....................................................... 142

Unsuitable consumables .................................... 22

Using and applying the conditioner tray ............. 70

V

Validity .................................................................. 8

Varying functions to KRONE ISOBUS terminal 102

Venting the friction clutch ................................. 205

Von Transport- in Vorgewendestellung .............. 84

Von Vorgewende- in Transportstellung .............. 85

Vorgewendestellungen ....................................... 84

W

Warning signs..................................................... 10

Warnings of property damage/environmental

damage .............................................................. 11

Waste disposal ................................................. 238

Working screen “Cross conveyor belt” ....... 81, 121

Working screen “Hydraulic system”.................. 124

Working screen “Lift/lower front mounted

mower”.............................................................. 114

Working screen “Lift/lower mowers by pressing and

holding down key” ............................................ 118

Working screen “Overcut/width schift”.............. 120

Working screen “Lift/lower mowers” ................. 115

Working screens in automatic mode ................ 124

Working screens in manual mode .................... 113

252

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Maschinenfabrik

Bernard Krone GmbH & Co. KG

* Heinrich-Krone-Straße 10

D-48480 Spelle

* Postfach 11 63

D-48478 Spelle

' +49 (0) 59 77 / 935-0

6 +49 (0) 59 77 / 935-339

ü

www.landmaschinen.krone.de

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