Krone EasyCut B 1000 CV Collect Operating Instructions


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Krone EasyCut B 1000 CV Collect Operating Instructions | Manualzz

Original Operating Instructions

Document no.: 150000703_03_en

Mower combination

EasyCut B 1000 CV Collect

From machine no.: 953538

Contact

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10

48480 Spelle

Germany

Phone main office

Fax main office

Fax spare part storage inland

Fax spare part storage export

E-mail

Internet

+ 49 (0) 59 77/935-0

+ 49 (0) 59 77/935-339

+ 49 (0) 59 77/935-239

+ 49 (0) 59 77/935-359 [email protected]

www.landmaschinen.krone.de

Information for enquiries and orders

Year

Machine no.

Type

Contact data of your dealer

2

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

5

5.1

6

6.1

6.2

3

3.1

3.2

3.3

3.4

3.5

3.6

4

7

7.1

2

2.3.11

2.3.12

2.3.13

2.3.14

2.3.15

2.3.16

2.3.17

2.3.18

2.3.19

2.4

2.4.1

2.4.2

2.4.3

2.4.4

2.5

2.1

2.2

2.3

2.3.1

2.3.2

2.3.3

2.3.4

2.3.5

2.3.6

2.3.7

2.3.8

2.3.9

2.3.10

1

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Contents

Information on This Document.................................................................................................  8

Validity .........................................................................................................................................  8

Re-ordering ..................................................................................................................................  8

Applicable documents..................................................................................................................  8

Target group of this document .....................................................................................................  8

How to use this document ...........................................................................................................  8

Directories and references...........................................................................................................  8

Information on direction ...............................................................................................................  9

Term “machine”............................................................................................................................  9

Figures .........................................................................................................................................  9

Scope of the document ................................................................................................................  9

Means of representation ..............................................................................................................  9

Conversion table ........................................................................................................................  12

Safety ........................................................................................................................................  14

Intended use ..............................................................................................................................  14

Service life of the machine.........................................................................................................  14

Basic safety instructions ............................................................................................................  14

Importance of operating instructions..........................................................................................  14

Staff qualification .......................................................................................................................  15

Children in danger .....................................................................................................................  15

Connecting the machine ............................................................................................................  15

Structural modifications on the machine ....................................................................................  15

Additional equipment and spare parts .......................................................................................  16

Jobs on the machine..................................................................................................................  16

Operational safety: Technically sound condition .......................................................................  16

Danger zones ............................................................................................................................  17

Ensuring functionality of safety devices .....................................................................................  19

Personal protective equipment ..................................................................................................  19

Safety markings on the machine ...............................................................................................  19

Road safety................................................................................................................................  20

Parking the machine safely .......................................................................................................  20

Consumables .............................................................................................................................  21

Dangers arising from environment.............................................................................................  21

Sources of danger on the machine ............................................................................................  22

Dangers in connection with certain activities: Working on the machine ....................................  23

Behaviour in dangerous situations and in case of accidents .....................................................  24

Safety routines ...........................................................................................................................  25

Shutting down and safeguarding the machine...........................................................................  25

Securing raised machine and machine parts against lowering..................................................  25

Safely performing oil level check, oil change and filter element change ...................................  26

Running actuator test.................................................................................................................  26

Safety labels on the machine.....................................................................................................  27

Machine Description................................................................................................................  34

Machine overview ......................................................................................................................  34

Labelling ....................................................................................................................................  35

Hydraulic system........................................................................................................................  36

Lighting ......................................................................................................................................  37

Intermediate universal shaft.......................................................................................................  37

Pole protection mechanism .......................................................................................................  38

Data memory ............................................................................................................................  39

Technical data ..........................................................................................................................  40

Consumables .............................................................................................................................  41

Control and Display Elements ................................................................................................  42

ISOBUS terminal .......................................................................................................................  42

Operation panel ........................................................................................................................  42

Initial Operation........................................................................................................................  44

Checklist for initial operation ......................................................................................................  44

3

Contents

10

10.1

10.2

11

11.1

11.2

11.3

9

9.6.1

9.6.1.1

9.6.1.2

9.6.1.3

9.6.2

9.6.2.1

9.7

9.7.1

9.8

9.9

9.10

9.1

9.1.1

9.1.2

9.2

9.2.1

9.2.2

9.3

9.4

9.5

9.5.1

9.5.2

9.5.3

9.6

8

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

8.10

7.2

7.3

7.4

7.5

7.6

7.7

7.8

7.9

12

12.1

12.2

12.3

12.4

13

Setting “Speed” sensor ..............................................................................................................  45

Setting sensor “Cross conveyor belt”.........................................................................................  45

Setting the limit switch “Cross conveyor bottom” .......................................................................  46

Adapting coupling points ...........................................................................................................  47

Checking/setting the free space from tractor to machine ..........................................................  48

Adapting universal shaft ............................................................................................................  49

Adapting hydraulic system .........................................................................................................  49

Check cross conveyors for firm attachment...............................................................................  50

Start-up .....................................................................................................................................  52

Connecting the machine to the tractor .......................................................................................  52

Connecting hydraulic hoses.......................................................................................................  53

Connecting KRONE Beta II terminal .........................................................................................  54

Connecting KRONE ISOBUS terminal .....................................................................................  55

Connecting foreign ISOBUS terminal ........................................................................................  58

Connecting joystick ....................................................................................................................  59

Connecting operation panel .......................................................................................................  61

Connecting lighting ....................................................................................................................  62

Installing universal shaft ............................................................................................................  63

Checking the tines on the tine conditioner .................................................................................  63

Operation ..................................................................................................................................  65

Safety device front .....................................................................................................................  65

Folding down safety device front ...............................................................................................  65

Folding up front safety device ....................................................................................................  66

Side guard .................................................................................................................................  66

Folding down side guard............................................................................................................  66

Folding up side guard ................................................................................................................  67

Swivelling up support jacks (transport position).........................................................................  67

Swivelling down support jacks (parking position) ......................................................................  68

Lowering machine from transport position to working position ..................................................  68

Lowering both lateral mowers from transport position to headland position ..............................  68

Lowering all mowers from headland position to working position ..............................................  69

Lifting all mowers from working position to headland position ...................................................  70

Lifting/lowering cross conveyor belt ...........................................................................................  71

Lift/lower cross conveyor belt - automatic mode........................................................................  71

Lifting/lowering cross conveyor belt on right ..............................................................................  71

Lifting/lowering cross conveyor belt on left ................................................................................  71

Setting the speed of cross conveyor belts .................................................................................  72

Lift/lower cross conveyor belt - manual mode ...........................................................................  72

Working screen “Cross conveyor belt”.......................................................................................  73

Raising machine from headland position to transport position ..................................................  75

Lifting both lateral mowers from headland position to transport position ...................................  75

Lowering the machine from transport position to working position ............................................  76

Mowing.......................................................................................................................................  78

Emergency manual operation ....................................................................................................  79

Driving and Transport .............................................................................................................  82

Preparing machine for road travel .............................................................................................  83

Switching off the machine ..........................................................................................................  83

KRONE BETA II terminal .........................................................................................................  86

ISOBUS Shortcut Button not available ......................................................................................  86

Switching terminal on/off............................................................................................................  87

Design of display .......................................................................................................................  88

KRONE ISOBUS Terminal .......................................................................................................  89

ISOBUS Shortcut Button (ISB) ..................................................................................................  90

Touchable display ......................................................................................................................  91

Switching terminal on/off............................................................................................................  92

Design of display .......................................................................................................................  93

Foreign ISOBUS terminal ........................................................................................................  94

4

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

13.1

13.2

13.2.1

13.2.2

14

14.6.2.3

14.6.2.4

14.6.2.5

14.6.2.6

14.6.3

14.6.3.1

14.6.3.2

14.6.3.3

14.6.3.4

14.6.3.5

14.6.3.6

14.6.4

14.6.4.1

14.6.4.2

14.6.5

14.6.5.1

14.1

14.2

14.3

14.3.1

14.4

14.5

14.6

14.6.1

14.6.1.1

14.6.1.2

14.6.1.3

14.6.1.4

14.6.2

14.6.2.1

14.6.2.2

14.6.5.2

14.6.5.3

14.6.5.4

14.6.6

14.6.7

14.7

14.7.1

14.7.2

14.7.3

14.7.4

14.7.5

14.7.6

14.7.7

14.7.8

14.7.9

14.7.10

14.7.11

14.8

14.8.1

14.8.2

15

15.1

15.2

15.3

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Contents

ISOBUS Shortcut Button not available ......................................................................................  94

Varying functions to KRONE ISOBUS terminal .........................................................................  95

Deviating functions on ISOBUS terminals with 10 keys ............................................................  95

Reverse travel............................................................................................................................  95

Terminal - Machine Functions ................................................................................................  96

Status line ..................................................................................................................................  96

Keys ...........................................................................................................................................  98

Displays in the work fields .......................................................................................................  101

Mower displays ........................................................................................................................  103

Calling up working screen........................................................................................................  104

Calling up road travel screen ...................................................................................................  106

Working screens in manual mode ...........................................................................................  106

Working screen “Lift/lower front mounted mower” ...................................................................  107

Lowering front mounted mower ...............................................................................................  107

Lifting front mounted mower ....................................................................................................  107

Lowering both lateral mowers from transport position to headland position ............................  107

Lifting both lateral mowers from headland position to transport position .................................  108

Working screen “Lift/lower mowers”.........................................................................................  108

Lowering both lateral mowers from transport position to headland position ............................  108

Lowering all mowers from headland position to working position ............................................  108

Lowering individual mowers from headland position to working position ................................  109

Lifting individual mowers from working position to headland position .....................................  110

Lifting all mowers from working position to headland position .................................................  110

Lifting both lateral mowers from headland position to transport position .................................  111

Working screen “Lift/lower mowers by pressing and holding down key” .................................  111

Lowering both lateral mowers from transport position to headland position ............................  111

Lowering all mowers from headland position to working position ............................................  111

Lowering individual mowers from headland position to working position ................................  112

Lifting individual mowers from working position to headland position .....................................  112

Lifting all mowers from working position to headland position .................................................  112

Lifting both lateral mowers from headland position to transport position .................................  113

Working screen “Overcut/width schift” .....................................................................................  113

Increasing/reducing overcut.....................................................................................................  114

Increasing/reducing width shift ................................................................................................  114

Working screen “Cross conveyor belt”.....................................................................................  114

Lifting/lowering cross conveyor belt on right ............................................................................  115

Lifting/lowering cross conveyor belt on left ..............................................................................  115

Lifting/lowering both cross conveyor belts simultaneously .....................................................  115

Setting the speed of cross conveyor belts ...............................................................................  116

Working screen “Hydraulic system” .........................................................................................  117

Changing to automatic mode ...................................................................................................  117

Working screens in automatic mode........................................................................................  117

Lowering front mounted mower ...............................................................................................  117

Lifting front mounted mower ....................................................................................................  118

Lifting/lowering cross conveyor belt on right ............................................................................  118

Lifting/lowering cross conveyor belt on left ..............................................................................  118

Setting the speed of cross conveyor belts ...............................................................................  118

Lifting/lowering lateral mowers individually ..............................................................................  119

Lowering all mowers from headland position to working position ............................................  119

Lifting all mowers from working position to headland position .................................................  120

Increasing/reducing overcut.....................................................................................................  121

Presetting width shift ...............................................................................................................  121

Changing to manual mode.......................................................................................................  122

Operating machine via joystick ................................................................................................  122

Auxiliary functions (AUX) .........................................................................................................  122

Auxiliary assignment of joystick ...............................................................................................  124

Terminal - Menus ...................................................................................................................  129

Menu structure .........................................................................................................................  129

Recurring icons ........................................................................................................................  130

Bring up menu level ................................................................................................................  132

5

Contents

17

17.1

17.1.1

17.1.2

17.1.3

17.1.4

17.1.5

17.1.6

17.2

16

16.1

16.2

16.3

16.4

16.5

16.6

16.7

16.8

16.8.1

16.9

16.10

16.11

16.12

16.13

16.14

16.14.1

15.15.2

15.15.3

15.15.4

15.15.5

15.15.6

15.15.7

15.15.8

15.16

15.16.1

15.16.2

15.16.3

15.16.4

15.16.5

15.16.6

15.17

15.17.1

15.17.2

15.17.3

15.18

15.4

15.5

15.6

15.7

15.8

15.9

15.10

15.11

15.12

15.13

15.14

15.14.1

15.14.2

15.15

15.15.1

Selecting a menu .....................................................................................................................  132

Changing value ........................................................................................................................  133

Changing mode .......................................................................................................................  135

Menu 1 “Overcut” .....................................................................................................................  135

Menu 2 “Width shift”.................................................................................................................  136

Menu 3 “Front Mounted Mower” ..............................................................................................  137

Menu 4 “Accelerator Rollers” ...................................................................................................  138

Menu 5 “Manual Control/Time Control/Distance Control” ........................................................  139

Menu 6 “Lowering Speed” .......................................................................................................  141

Menu 7 “Overlap” .....................................................................................................................  142

Menu 13 “Counters” .................................................................................................................  143

Menu 13-1 “Customer Counter” ...............................................................................................  143

Menu 13-2 “Total Counter” ......................................................................................................  146

Menu 14 “ISOBUS” ..................................................................................................................  148

Menu 14-1 “Diagnostics Auxiliary (AUX)” ................................................................................  148

Menu 14-2 “Driving speed/direction of travel diagnostics” .......................................................  149

Menu 14-3 “Setting the Background Colour” ...........................................................................  150

Menu 14-5 “SectionControl”.....................................................................................................  151

Menu 14-7 "Changing over number of keys" ...........................................................................  153

Menu 14-9 “Switching Between the Terminals” .......................................................................  154

Menu 14-10 “Switching between Task Controllers” .................................................................  155

Menu 14-11 “Switching between Data Loggers”......................................................................  155

Menu 15 “Settings” ..................................................................................................................  156

Menu 15-1 “Sensor Test” .........................................................................................................  157

Menu 15-2 “Actuator Test” .......................................................................................................  161

Menu 15-3 "Manual operation without confirmation prompt" ...................................................  165

Menu 15-4 “Error List”..............................................................................................................  167

Menu 15-5 “Software Information” ...........................................................................................  168

Menu 15-6 “Technician Level” .................................................................................................  169

Error Messages........................................................................................................................  169

General Error Messages..........................................................................................................  170

Logical Error Messages ...........................................................................................................  171

Physical Error Messages .........................................................................................................  173

Task Controller.........................................................................................................................  174

Settings...................................................................................................................................  177

Setting the cutting height .........................................................................................................  177

Setting high-cut skids...............................................................................................................  178

Setting the lateral links.............................................................................................................  178

Setting the side guards ............................................................................................................  179

Checking/setting locking of side guards ..................................................................................  180

Setting the conditioner speed ..................................................................................................  181

Setting the conditioning sheet..................................................................................................  181

Setting wide spreading ............................................................................................................  182

Setting widespreading sheet....................................................................................................  183

Setting conveyor belt ...............................................................................................................  184

Moving cross conveyors ..........................................................................................................  186

Setting the width shift...............................................................................................................  186

Setting the speed of cross conveyor belts ...............................................................................  187

Setting the accelerator rollers ..................................................................................................  187

Setting the throttles ..................................................................................................................  188

Setting the lifting speed / lowering speed of the hydraulic cylinders........................................  188

Maintenance - General Information......................................................................................  189

Maintenance table ...................................................................................................................  189

Maintenance - Once after 50 hours .........................................................................................  189

Maintenance - Before the beginning of the season .................................................................  189

Maintenance - Every 10 hours, but at least once a day...........................................................  190

Maintenance - Every 50 hours .................................................................................................  190

Maintenance - Every 200 hours ...............................................................................................  191

Maintenance - Every 500 hours ...............................................................................................  191

Tightening torques ...................................................................................................................  191

6

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

23

24

25

25.1

26

27

21

21.1

21.2

22

22.1

22.2

20

20.1

20.2

20.3

20.3.1

20.3.2

20.3.3

20.4

20.5

20.6

20.6.1

20.7

17.3

17.4

17.5

17.6

17.7

18

18.1

18.2

18.3

19

19.1

19.2

19.3

Contents

Deviating tightening torques ....................................................................................................  194

Strip on the cross conveyor belt .............................................................................................  194

Cleaning cross conveyor belts .................................................................................................  195

Venting the friction clutch.........................................................................................................  196

Checking/replacing guard cloths..............................................................................................  197

Maintenance - Hydraulic System..........................................................................................  198

Oil filter.....................................................................................................................................  198

Hydraulic pump .......................................................................................................................  199

Hydraulic oil tank .....................................................................................................................  200

Maintenance - Gearbox .........................................................................................................  202

Main gearbox ...........................................................................................................................  202

Mower gearbox ........................................................................................................................  203

Oil change/oil level check on the cutterbar ..............................................................................  203

Maintenance - Cutterbar........................................................................................................  205

Rotary hub ...............................................................................................................................  205

Replacing shear protection on rotary hub ................................................................................  206

Checking/changing blades.......................................................................................................  207

Checking blades for wear ........................................................................................................  207

Changing blades for the “blade screw connection” version .....................................................  208

Changing blades for the “blade quick fastener” version ..........................................................  209

Checking/replacing retaining bolts ...........................................................................................  210

Checking/replacing blade carrier .............................................................................................  210

Checking/replacing cutting discs/mower drums.......................................................................  211

Checking the wear limit on cutting discs/mower drums ...........................................................  212

Checking/replacing linings on cutterbar ...................................................................................  212

Maintenance - Lubrication ....................................................................................................  214

Lubricating universal shaft .......................................................................................................  214

Lubrication chart - Machine .....................................................................................................  215

Maintenance – Electrics ........................................................................................................  218

Position of sensors ..................................................................................................................  220

Setting the sensors ..................................................................................................................  223

Storage....................................................................................................................................  224

Waste disposal.......................................................................................................................  226

Appendix ................................................................................................................................  227

Circuit diagram.........................................................................................................................  227

Index........................................................................................................................................  251

Declaration of conformity .....................................................................................................  259

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 7

1

1.1

1

Information on This Document

Validity

Information on This Document

1.1

1.2

1.3

1.4

1.5

1.5.1

Validity

This document is valid for machines of type:

EasyCut B 1000 CV Collect

This document only describes the rear combination. If the combination is used with front mounted mower, the operating instructions of the front mounted mower must also be considered.

All information, illustrations and technical data in this document correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Re-ordering

If this document should become wholly or partially unusable, you can request a replacement document by stating the document number mentioned on the cover sheet.

Applicable documents

To ensure that the machine is used safely and as intended, observe the following further applicable documents:

• Operating instructions universal shaft

• Operating instructions terminal

• With front mounted mower: Operating instructions front mounted mower

• Assembly instructions, KRONE

Target group of this document

This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification,

refer to page 15

.

How to use this document

Directories and references

Contents/headers

The contents and headers in this document ensure quick orientation in the chapters.

Index

The index contains catchwords in alphabetical order which enable to find information on a desired topic easily. The index can be found on the last pages of this document.

Cross references

Cross references to another place in the document or to another document are in the text with page number.

8

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

Information on This Document

How to use this document

Examples:

• Check all screws on the machine for firm attachment,

refer to page 9

. ( INFORMATION : If you use this document in electronic form, you get to the link to the stated page by clicking with the mouse.)

• For further information, refer to the operating instructions of the universal shaft manufacturer.

1

1.5

Information on direction

Information on direction in this document such as front, rear, right and left always applies in direction of travel of the machine.

Term “machine”

Throughout the rest of the document, the “mower combination” will also be referred to as the

“machine”.

Figures

The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document.

Means of representation

Icons in the text

The following means of representation (icons) are used to present the text more clearly:

This arrow characterizes an action step . Several arrows in a row identify a sequence of actions to be performed step by step.

This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions.

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

This bullet point identifies an enumeration . If the bullet point is intended, it identifies the second level of the enumeration.

Icons in figures

The following icons can be used in the figures:

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 9

1

1.5

Information on This Document

How to use this document

Icon Explanation

Reference sign for parts

Position of a part (e.g. move from pos. I to pos. II)

Dimensions (e.g. B = width, H = height, L = length)

Tighten screws with specified tightening torque using torque wrench.

Direction of motion

Direction of travel open closed

Magnification of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Screen area to which is specifically pointed

Left-hand side of the machine

Right-hand machine side

10

Warning signs

Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words.

The warning signs must be read and the measures must be observed in order to prevent personal injury.

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Information on This Document

How to use this document

Please observe all notes marked with the danger sign in order to avoid injuries or death.

1

1.5

Explanation of signal words

DANGER

The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

WARNING

The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

CAUTION

The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored.

Example of a warning sign:

WARNING

Eye damage caused by flying dirt particles

When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt.

„ Keep people away from the working area.

„ Wear suitable work clothes when performing cleaning work with compressed air (e.g. eye protection).

Warnings of property damage/environmental damage

Warnings of property damage/environmental damage are separated from the remaining text and marked with “Note”.

Example:

NOTICE

Gearbox damage due to low oil level

The gearboxes could be damaged when the oil level is too low.

„ Check gearbox oil level at regular intervals and top up oil, if necessary.

„ Check gearbox oil level approx. 3 to 4 hours after the machine has been switched off.

Check oil level only when machine is in horizontal position.

Notes with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the machine are separated from the remaining text and marked with “Information”.

Example:

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 11

1

1.5

Information on This Document

How to use this document

INFORMATION

Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer.

1.5.7

Conversion table

The following table is used to convert metric units into US units.

Size

Area

Volumetric flow

Force

Length

Power

Pressure

Torque

SI units (metric)

Unit name Abbreviation hectare ha

L/min litres per minute cubic metres per hour newton m³/h

N millimetre metre kilowatt kilopascal mm m kW kPa megapascal MPa bar (non-SI) bar newton metre Nm

Factor

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

0.1450

145.0377

14.5038

0.7376

Inch-pound units

Unit name Abbreviation acre ac.

US gallons per minute gpm pound-force inch foot lbf in.

ft.

horsepower hp pound per square inch psi

Temperature degree

Celsius

Speed

Volume

Weight metres per minute

°C m/min metres per second kilometres per hour litre l m/s km/h millilitre cubic centimetre ml cm³ kilogramme kg

8.8507

°Cx1.8+32

3.2808

3.2808

0.6215

0.2642

0.0338

0.0610

2.2046

pound-foot or foot-pound pound-inch or inch-pound degree

Fahrenheit ft∙lbf in∙lbf

°F feet per minute ft/min feet per second ft/s miles per hour mph

US gallon

US ounce cubic inch pound

US gal.

US oz.

in³ lbs

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Original Operating Instructions 150000703_03_en

This page has been left blank deliberately.

Information on This Document

How to use this document

1

1.5

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Original Operating Instructions 150000703_03_en 13

2

2.1

2

Safety

Intended use

Safety

2.1

2.2

2.3

2.3.1

Intended use

The machine is used to mow crop.

Blades and leaves growing on the ground represent the crop provided for the intended use of this machine.

The machine is designed exclusively for use in agriculture and may only be used when

• all safety devices are available according to the operating instructions and are located in the protective position.

• all safety instructions mentioned in the operating instructions are observed and complied with.

The machine must only be used by people who satisfy the personnel qualification requirements

designated by the machine manufacturer, refer to page 15

.

The operating instructions are part of the machine. Therefore they have to be kept ready to hand for the user of the machine.

If the machine is used for applications which are not described in these operating instructions, this may result in serious injuries or death and damage to the machine and other property.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

The intended use shall also include the adherence to the operating, maintenance and repair conditions set by the manufacturer.

Service life of the machine

• The service life of this machine depends on appropriate operation and maintenance as well as on operating conditions.

• Permanent operational readiness as well as long service life of the machine can be achieved by following the instructions and notes of these operating instructions.

• After each season of use, the machine must be checked completely for wear and other damage.

• Replace damaged and worn parts before placing the machine into service again.

• After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

• Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

Basic safety instructions

Non-observance of safety instructions and warning signs

Failure to comply with the safety instructions and warning signs can lead to risk for people, environment and property.

Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are aimed at the user and contain safety-relevant information.

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2.3.2

2.3.3

2.3.4

2.3.5

Safety

Basic safety instructions

Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not followed, people may be seriously injured or killed.

„ Read in full and follow the “Basic safety instructions” before using the machine for the first time.

„ Prior to work, read and observe the respective sections of the operating instructions.

„ Keep the operating instructions ready to hand for the user of the machine.

„ Hand over the operating instructions to subsequent users.

2

2.3

Staff qualification

If the machine is improperly used, there is a risk of serious injuries or death. In order to avoid accidents, each person working with the machine must fulfill the following minimum requirements:

• The person is physically able to control the machine.

• The person is able to perform work with the machine safely which is explained within these operating instructions.

• The person understands the functionality of the machine within the work to be performed and is able to recognize and prevent the dangers of the work.

• The person has read the operating instructions and is able to implement accordingly the information explained in the operating instructions.

• The person is familiar with the guidance of the vehicle.

• For road travel, the person has sufficient knowledge regarding road traffic rules as well as regarding the prescribed driver’s license.

Children in danger

Children are not in a position to assess dangers and behave unpredictably.

Thus children are particularly at risk.

„ Keep children away from the machine.

„ Keep children away from consumables.

„ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements.

Connecting the machine

When tractor and machine are not correctly connected, there is a risk of causing serious accidents.

„ When connecting, observe all the operating instructions:

• The operating instructions of the tractor

The operating instructions of the machine, refer to page 52

• The operating instructions of universal shaft

„ Observe the changed driving behaviour of the combination.

Structural modifications on the machine

Structural changes and enhancements may impair the functionality and operational safety of the machine. People may be seriously injured or killed as a result.

Structural changes and enhancements are not permitted.

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Original Operating Instructions 150000703_03_en 15

2

2.3

2.3.6

Safety

Basic safety instructions

Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents.

„ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

2.3.7

2.3.8

Jobs on the machine

Passengers

Passengers can be seriously injured by the machine or fall from the machine and be overrun.

Ejected objects may strike and injure passengers.

„ As a result, make sure that no one except the operator is on the machine.

Operational safety: Technically sound condition

Operation is only allowed after proper start-up

The operational safety of the machine is not ensured when it is not started up properly according to these operating instructions. Thus accidents may be caused and persons may be seriously injured and killed.

„

Only use the machine after proper start-up, refer to page 52 .

Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and cause accidents. Thus there is a risk of serious injuries or death.

„ All maintenance and setting work must be performed according to the chapters

“Maintenance and Setting”.

„ Before performing any maintenance and setting work, shut down and safeguard the machine,

refer to page 25 .

Danger from damage to the machine

Damage to the machine may affect the operational safety of the machine and cause accidents.

Thus there is a risk of serious injuries or death. The following parts of the machine are of special importance for safety:

• Brakes

• Steering

• Safety devices

• Connection fittings

• Lighting

• Hydraulics

• Tyres

• Universal shaft

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Original Operating Instructions 150000703_03_en

Safety

Basic safety instructions

2

2.3

If there are doubts about the operational safety of the machine, for example unexpected change to driving behaviour, visible damage or leaking consumables:

„

Shut down and safeguard the machine, refer to page 25

.

„ Immediately eliminate potential causes for damage, for example heavy soiling, or tighten slack screws.

„ In case of damage which may affect operational safety and cannot be repaired on your own according to these operating instructions: Damage must be repaired or eliminated by qualified specialist workshop.

Technical limit values

If the technical limit values of the machine are not met, the machine could be damaged. Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special importance to comply with the following technical limit values:

• Maximum permissible operating pressure of hydraulics

• Maximum permissible drive speed

• Maximum permissible axle loads of tractor

„

Comply with limit values, refer to page 40

.

2.3.9

Danger zones

When the machine is switched on, a danger zone may be created around this machine.

To avoid getting into the danger zone of the machine, maintain at least the safety distance.

If the safety distance is not followed, people may be seriously injured or killed.

„ Do not switch on the drives and the engine until you are sure that no one has ignored the safety distance.

„ If people ignore the safety distance, switch off the drives.

„ Stop the machine in the shunting operation and field mode.

The safety distance is:

For machine in shunting operation and field mode

In front of the machine 30 m

Behind the machine 5 m

Laterally to the machine 3 m

For machine switched on without driving motion

In front of the machine 3 m

Behind the machine 5 m

Laterally to the machine 3 m

The safety distances named here are minimum distances according to the intended use. These safety distances must be increased when required depending on operating conditions and environmental conditions.

„ Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and secure the machine, refer to page 25

. This also applies to brief inspection work.

„ Consider the information in all relevant operating instructions.

• The operating instructions of the tractor

• The operating instructions of the machine

• The operating instructions of the universal shaft

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Original Operating Instructions 150000703_03_en 17

2

2.3

Safety

Basic safety instructions

Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

„ Observe operating instructions of universal shaft.

„ Ensure sufficient overlap of section tube and universal shaft guards.

„ Make sure that the universal shaft guards are mounted and that they are fully functional.

„ Allow the universal shaft locks to engage.

„ Attach chains to prevent the universal shaft guards from rotating with the shaft.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Ensure that the selected speed and direction of rotation of PTO shaft of tractor agree with the permitted speed and direction of rotation of the machine.

„ Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are too big. The machine may be damaged. Parts could be hurled up and hurt people.

Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.

Before switching on the PTO shaft:

„ Ensure that all protective equipment is mounted and brought into protective position.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Switch off drives in case they are not needed.

Danger zone between tractor and machine

Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move:

„

Before working between tractor and machine: Shut down and safeguard the machine, refer to page 25 . This also applies to short-term control work.

„ If the lifting device must be actuated, instruct all persons to keep away from the range of movement of the lifting device.

18

Danger zone because objects may shoot out

Crops and foreign bodies may shoot out and injure or kill people.

„ Before starting the machine, instruct all people to leave the danger zone of the machine.

„ If people are in the danger zone of the machine, switch off drives and diesel engine immediately.

Danger zone when drive is switched on

When drive is switched on, there is danger to life caused by moving machine parts. People must not stay in the danger zone of the machine.

„ Before starting the machine, instruct all persons to leave the danger zone of the machine.

„ In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone.

Danger zone due to coasting machine parts

If machine parts coast, people could be seriously injured or killed.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Safety

Basic safety instructions

After the drives have been switched off, the following machine parts will continue to run:

• Universal shafts

• Cutting discs

• Conditioner

• Conveying devices

„

Shut down and safeguard the machine, refer to page 25

.

„ Do not approach the machine until all machines parts have come to a complete stop.

2

2.3

2.3.10

Ensuring functionality of safety devices

If safety devices are missing or damaged, moving machine parts could seriously hurt or kill persons.

„ Replace damaged safety devices.

„ Mount dismounted safety devices and machine parts again before start-up and move them to protective position.

„ When there are doubts whether all safety devices are functional and have been correctly installed, instruct a specialist workshop to check this.

2.3.11

Personal protective equipment

A very important safety measure is to wear personal protective equipment. Missing or unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

• Suitable protective gloves

• Safety shoes

• Tight protective clothing

• Hearing protection

• Protective goggles

„ Determine and provide personal protective equipment for the respective work.

„ Only use personal protective equipment which is in proper condition and offers effective protection.

„ Adapt personal protective equipment to the person, for example the size.

2.3.12

Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing safety labels increase the risk of serious and fatal injuries.

„ Clean dirty safety labels.

„ Make sure every time after cleaning the safety labels that they are complete and legible.

„ Immediately replace missing, damaged and unrecognizable safety labels.

„ Provide spare parts with intended safety labels.

Descriptions, explanations and order numbers of safety labels, refer to page 27

.

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2

2.3

2.3.13

Safety

Basic safety instructions

Road safety

Dangers in road traffic

If the machine exceeds maximum dimension and weights specified by national law and if it is not properly lit, other road users could be endangered when driving on public highways.

„ Before road travel, ensure that the maximum permissible dimensions, weights and axle loads, supported loads and hitching loads which apply according to national law for driving on public roads are not exceeded.

„ Before road travel, switch on lighting and ensure the proper function.

Danger when driving on road and field

Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

„ Observe measures for driving on road and field,

refer to page 82 .

Danger due to machine which is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur on the roads.

„ Before driving on roads, prepare the machine for road travel,

refer to page 83 .

Danger when cornering with mounted machine

When cornering, the tractor with mounted machine has a larger swivelling range. This may result in accidents.

„ Consider the larger swivel range.

„ Consider people, oncoming traffic and obstacles when turning.

Danger of tipping over on slopes

The machine may tip over when driving on slopes. Thus there is a risk of accidents, serious injuries or death. The risk of tipping over depends on many factors.

„ Observe measures for driving,

refer to page 82 .

2.3.14

Parking the machine safely

An improperly parked machine may move uncontrollably or tip over. People may be injured or killed.

„ Park the machine on a horizontal and level ground capable of bearing the load.

„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

„ Note section “Parking the Machine” in chapter Driving and Transport,

refer to page 83 .

20

Unattended parking

Adults and especially children are at risk from an inadequately secured and unattended parked machine.

„ Before parking it: Shut down and safeguard the machine,

refer to page 25 .

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Original Operating Instructions 150000703_03_en

2.3.15

2.3.16

Safety

Basic safety instructions

2

2.3

Consumables

Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

„ Use only consumables which comply with the requirements of the manufacturer.

For requirements on consumables, refer to page 41 .

Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

„ Do not release consumables into the environment.

„ Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of according to the official regulations.

Dangers arising from environment

Danger of fire

Flammable materials may accumulate in the machine due to operation or animals, for example rodents or nesting birds.

In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them.

„ Check and clean the machine every day before using it for the first time.

„ Check and clean the machine regularly during the working day.

Life-threatening electric shock from overhead lines

When folding the mowers in and out, the machine may reach the height of overhead lines. This may cause voltage to flash over to the machine and cause a fatal electric shock or fire.

„ Keep a sufficient distance from electrical overhead lines when folding the mowers in and out.

„ Never fold the mowers in or out near pylons and overhead lines.

„ With mowers folded in, keep a sufficient distance from electrical overhead lines.

„ To avoid a potential electric shock caused by a voltage flashover, never leave or climb into the tractor under overhead lines.

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Original Operating Instructions 150000703_03_en 21

2

2.3

Safety

Basic safety instructions

Behaviour in case of voltage flashover of overhead lines

Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover. A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover. Due to major voltage differences in the ground, you could be killed by electric shocks when you make big steps, lay on the ground or support yourself with your hands.

„ Do not leave the cabin.

„ Do not touch any metal parts.

„ Do not establish any conductive connection to the ground.

„ Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to severe electric shocks.

„ Wait for help from professional rescue teams. The overhead line must be switched off.

If people have to leave the cabin despite the voltage flashover, for example because there is an imminent threat to life due to fire:

„ Avoid simultaneous contact with machine and ground.

„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside.

„ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another.

2.3.17

Sources of danger on the machine

Noise may damage your health

The noise development of the machine during operation may cause health damage such as hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the noise level also increases.

„ Before the machine is started up for the first time, assess the danger by noise. Depending on the ambient conditions, working hours and the working and operating conditions of the machine, specify and use suitable hearing protection.

„ Specify rules for the use of hearing protection and for the working time.

„ During operation keep windows and doors of cabin closed.

„ Remove hearing protection for road travel.

Liquids under high pressure

The following liquids are under high pressure:

• Hydraulic oil

Liquids escaping under high pressure may penetrate through the skin and cause severe injuries.

„ Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system.

„ Never detect leaks with bare hands. Even a very pin-sized hole may lead to serious injuries.

„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.

„ Keep body and face away from leaks.

„ Consult a doctor immediately if liquid has penetrated in the body. The liquid must be removed from the body as quickly as possible.

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2.3.18

Safety

Basic safety instructions

Hot liquids

If hot liquids are drained, people may burn and/or scald themselves.

„ When draining hot consumables, wear personal protective equipment.

„ Before performing any repair, maintenance or cleaning work, allow liquids and machine parts to cool off, if necessary.

2

2.3

Damaged compressor unit

Damaged compressed air hoses of compressor unit may tear off. Hoses that move uncontrollably may hurt people seriously.

„ If it is suspected that the compressor unit is damaged, immediately contact a specialist workshop.

„

Shut down and safeguard the machine, refer to page 25

.

Hot surfaces

The following components may become hot during operation:

• Transfer gearbox

• Mower gearbox

• Belt gearbox

• Hydraulic system

• Cutter bar

„ Maintain a sufficient distance from hot surfaces.

„ Allow machine parts to cool down and wear protective gloves.

Dangers in connection with certain activities: Working on the machine

Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may start moving. Thus there is a risk of serious injuries or death.

„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it,

refer to page 25 .

Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of accidents, serious injuries or death.

„ Only perform work which is described in this operating instructions. Prior to any work, stop

and safeguard the machine, refer to page 25 .

„ All other maintenance and repair work must only be performed by qualified specialist workshop.

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Original Operating Instructions 150000703_03_en 23

2

2.3

Safety

Basic safety instructions

Raised machine and machine parts

The raised machine and machine parts may fall or tilt unintentionally. People may be seriously injured or killed, as a result.

„

Do not stay under the raised machine or machine parts which are not safely supported, refer to page 25 .

„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.

„ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering.

Danger associated with welding work

Improper welding work endangers the operational safety of the machine. Thus there is a risk of accidents, serious injuries or death.

„ Never perform welding work on the following parts:

• Gearboxes

• Parts of hydraulics

• Parts of electronics

• Frame or supporting components

„ Before carrying out welding work on the machine, obtain approval by KRONE customer service and let you show alternatives, if necessary.

„ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.

„ Welding work must only be performed by experienced qualified personnel.

„ Attach the earthing of the welding device near the welding points.

„ Caution when performing welding work near electric and hydraulic parts, plastic parts and pressure accumulators. The parts may be damaged, endanger people or cause accidents.

2.3.19

Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.

„ As a matter of principle: Park the machine.

„ Get an overview of the existing danger and identify the reason.

„ Secure the accident site.

„ Save persons from the danger zone.

„ Leave danger zone and do not enter it again.

„ Alarm rescue workers and seek help, if possible.

„ Carry out immediate lifesaving actions.

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2.4

2.4.1

2.4.2

Safety

Safety routines

2

2.4

Safety routines

Shutting down and safeguarding the machine

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine has not been shut down, machine or machine parts may move unintentionally.

People may be seriously injured or killed as a result.

„ Before leaving the cabin: Shut down and safeguard the machine.

To shut down and safeguard the machine:

„ Park the machine on a stable, horizontal and level ground.

„ Switch off the drives and wait until coasting parts have come to a standstill.

„ Lower machine completely to the ground.

„ Switch off tractor engine, remove the ignition key and carry it with you.

„ Secure tractor against rolling away.

Securing raised machine and machine parts against lowering

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine or machine parts are not secured against lowering, the machine or machine parts may roll, fall or sag. Thus people could be squeezed or killed.

„ Lower the raised machine parts.

„ Shut down and safeguard the machine,

refer to page 25 .

„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.

„ Before working on or under raised machine parts: Safely support machine or machine parts.

In order to safely support the machine or machine parts:

„ To support, only use suitable and sufficiently dimensioned materials that do not break or yield.

„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used.

„ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well.

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Original Operating Instructions 150000703_03_en 25

2

2.4

2.4.3

Safety

Safety routines

Safely performing oil level check, oil change and filter element change

WARNING

Safely performing oil level check, oil change and filter element change

If oil level check, oil change and filter element change are not performed safely, the operational safety of the machine may be affected. This can lead to accidents.

Safely perform oil level check, oil change and filter element change.

In order to perform oil level check, oil change and filter element change safely:

„

Lower raised machine parts or secure them against falling, refer to page 25

.

„

Shut down and safeguard the machine, refer to page 25 .

„ Observe the intervals to check the oil, change it and to change the filter element,

refer to page 189

.

„ Only use oil qualities/oil quantities mentioned in the consumables table,

refer to page 41 .

„ Clean the area around the parts (for example gearbox, high-pressure filter) and make sure that foreign bodies do not get into the parts or the hydraulic system.

„ Check existing seal rings for damage and replace them, if necessary.

„ Collect leaking oil or waste oil in a special container and dispose of it properly,

refer to page 21

.

2.4.4

Running actuator test

WARNING

Run actuator test safely

When actuators are energised, functions are carried out directly and without a safety prompt.

This may cause the unintentional movement of machine parts, trapping and seriously or fatally injuring persons.

ü Only persons familiar with the machine are permitted to perform the actuator test.

ü The person performing the test must know which machine parts are activated by controlling the actuators.

„ Run the actuator test safely.

To run the actuator test safely:

„ Lower raised machine parts or secure them against falling,

refer to page 25 .

„

Shut down and secure the machine, refer to page 25

.

„ Cordon off the danger zone of the actuated moving machine parts in a clearly visible manner.

„ Ensure that there is nobody in the danger zone of the actuated moving machine parts.

„ Switch on the ignition.

„ The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators.

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2.5

Safety

Safety labels on the machine

Safety labels on the machine

INFORMATION

„ Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer. The address can be found on the front cover page.

„ When attaching safety labels, the contact area on the machine must be clean and free of dirt, oil and grease so that optimum adhesion of labels is ensured.

2

2.5

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 27

2

2.5

Safety

Safety labels on the machine

Position and meaning of safety labels

28

KMG000-071

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

1.

Order no. 27 007 983 0 (1x)

Safety

Safety labels on the machine

2

2.5

a)

Danger due to improper operation and ignorance

Improper operation and ignorance of the machine as well as inappropriate behaviour in dangerous situations cause danger to life for operators and third parties.

„ Prior to start-up, read and observe operating instructions and safety instructions.

b)

Danger from electric shock

Life-threatening injuries caused by a flashover if machine parts come too close to power transmission lines.

„ Keep the stipulated safety distance from power transmission lines.

c)

Danger when exceeding the maximum permissible PTO speed or the maximum permissible operating pressure

When exceeding the permissible PTO speed, machine parts may be destroyed or be flung out uncontrollably.

When exceeding the maximum permissible operating pressure, hydraulic parts may be damaged.

Thus persons may get seriously hurt.

„ Observe permissible PTO speed.

„ Observe the permissible operating pressure.

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Original Operating Instructions 150000703_03_en 29

2

2.5

Safety

Safety labels on the machine

30

KMG000-071

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

2.

Order no. 939 576 0 (4x)

3.

Order no. 942 196 1 (8x)

4.

Order no. 942 200 1 (4x)

Safety

Safety labels on the machine

2

2.5

a)

Danger from rotating machine parts

There is a risk of injury as machine parts may still continue to run for a certain time after being switched off.

„ Do not touch any moving parts of the machine.

„ Wait until the machine parts have come to a complete stop.

b)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ Before start-up, move guards into protective position.

c)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ When the machine is running, keep your distance.

Risk of crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

„ While parts are moving, never reach into areas where there is a risk of being crushed.

Danger from rotating machine parts

When approaching the danger zone, there is a danger of being drawn in from rotating machine parts.

„ Keep sufficient distance from rotating machine parts.

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Original Operating Instructions 150000703_03_en 31

2

2.5

Safety

Safety labels on the machine

32

KMG000-071

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Original Operating Instructions 150000703_03_en

5.

Order no. 939 472 2 (2x)

6.

Order no. 942 197 1 (4x)

7.

Ord. no. 939 529 0 (2x)

8.

Order no. 27 010 148 0 (2x)

Safety

Safety labels on the machine

2

2.5

Danger from shock

The swivel movement of the machine may cause danger to life.

„ Make sure that there is no one in the swivel range of the machine.

„ Keep distance to moving machine parts.

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ When the machine is running, keep your distance.

Danger from high-pressure liquid

The pressure accumulator is under gas and oil pressure. There is a risk of injury when the pressure accumulator is not removed or repaired properly.

„ Observe the notes in the operating instructions before removing and repairing the pressure accumulator.

„ The pressure accumulator must only be removed and repaired by a specialist workshop.

Danger caused by impact or crushing

The sagging cross conveyor belt causes danger to life.

„ Make sure that there is no one between machine and cross conveyor belt.

„ Do not stay under the lifted cross conveyor belt until it is secured by means of stop cock against unintentional lowering.

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Original Operating Instructions 150000703_03_en 33

3

3.1

3

Machine Description

Machine overview

Machine Description

3.1

Machine overview

For "Comfort Electronics" version

34

KM000-034

1

2

3

Lever to adjust the conditioning sheet

(only CV)

Outrigger

Lateral suspension arms

4

5

6

Three-point hitch

Regulating valve block

Main gearbox

7

8

Support jack front

Impact damage protection system

9 Universally-jointed drive shaft

10 Job computer

11 Cross conveyor

12 Cross conveyor belt

13 Conditioner roller (only CR)

Tine rotor (only CV)

14 Spare blade drawer

15 Broad distribution sheet (only CV)

16 Cross conveyor belt drive

17 Cutterbar

18 Mower gearbox

19 Intermediate universal shaft

20 Friction clutch

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

For the “operation panel” version

Machine Description

Labelling

3

3.2

3.2

KM000-093

1 Lever to adjust the conditioning sheet

(only CV)

7

8

5

6

2

3

4

Outrigger

Lateral suspension arms

Three-point hitch

Regulating valve block

Main gearbox

Support jack front

Impact damage protection system

9 Universally-jointed drive shaft

10 Display for transport position

11 Cross conveyor

12 Cross conveyor belt

13 Conditioner roller (only CR)

Tine rotor (only CV)

14 Spare blade drawer

15 Broad distribution sheet (only CV)

16 Cross conveyor belt drive

17 Cutterbar

18 Mower gearbox

19 Intermediate universal shaft

20 Friction clutch

21 Support jack rear

22 Adjusting rod (width shift)

23 Pressure gauge for relief pressure

24 Throttle (cross conveyor belt speed)

Labelling

INFORMATION

The entire identification plate represents a legal document and should not be altered or rendered illegible!

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Original Operating Instructions 150000703_03_en 35

3

3.3

Machine Description

Hydraulic system

3.3

KMG000-021

The machine data are specified on the type plate (1). The type plate is mounted on right on the front of the three-point hitch.

Information for enquiries and orders

When enquiring about the machine and ordering spare parts, state the year of manufacture, the machine number as well as the type designation of the corresponding machine. To ensure that these data is always available, we recommend to enter them in the fields on the front cover page of these operating instructions.

Hydraulic system

For the “comfort electronics” version

36

BPG000-018

The hydraulic system of the machine has been designed in the factory for continuous circulation. The system screw (1) is fully unscrewed.

The hydraulic system of the machine is Load Sensing capable. When using the Load Sensing system, the oil is supplied via Power Beyond system of the tractor hydraulics.

Please refer to the operating instructions of the tractor manufacturer for further information.

When operating the machine via Load Sensing system, the message line between the message connection (LS) on the control valve block of the machine and the message connection of the tractor must be connected. Moreover, the system screw (1) must be screwed in until the stop is reached.

The hydraulic system is adapted to the tractor hydraulics via system screw (1) on the control valve block of the machine

refer to page 49 .

The control valve block is located at front, centrally underneath the three-point hitch.

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Original Operating Instructions 150000703_03_en

Machine Description

Lighting

3

3.4

3.4

Lighting

3.5

KMG000-031

To comply with the national traffic regulations, the machine is equipped as follows by default:

• with three-chamber lights (1) (flashing light, rear light and brake light);

• with white reflectors (2);

• with yellow reflectors (3).

Intermediate universal shaft

INFORMATION

Friction clutch

„ To ensure functionality and to increase the lifetime, vent the friction clutch once a year before the harvest period.

refer to page 196 .

KMG000-014

The intermediate universal shafts (1) for the mower drives are connected with friction clutches

(2) facing the main gearbox. The supporting chains (3) are fastened on the three-point hitch (4) of the machine. The friction clutch protects tractor and machine from damage.

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Original Operating Instructions 150000703_03_en 37

3

3.6

3.6

Machine Description

Pole protection mechanism

Pole protection mechanism

WARNING

Risk of accident due to changed driving behaviour

If the value for the spring on the impact damage protection system is changed, the trigger moment of the impact damage protection system also changes. As a result, the impact damage protection system may trigger in the transport position in case of abrupt loads and the driving behaviour may change. This can lead to accidents.

„ Never change the value for the spring on the impact damage protection system.

KMG000-032

The disc mower is equipped with a so-called impact damage protection system in order to protect it from damage when driving onto obstacles. After the impact damage protection system is triggered, the mower swivels back. The impact damage protection system engages again as soon as the mower is moved back.

The trigger moment is factory preset.

Dimension X =85 mm

38

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Original Operating Instructions 150000703_03_en

4

Data memory 4

Data memory

A variety of electronic components of the machine contains data memories which save temporarily and permanently technical information on machine condition, events and errors.

This technical information generally documents the condition of a part, module, system or of the environment:

• Operating states of system components (e.g. filling levels)

• Status messages of the machine and its single components (e.g. number of revolutions of wheel, wheel speed, motion delay, lateral acceleration)

• Malfunctions and defects in important system components (e.g. light and brakes)

• Reactions of machine in special driving situations (e.g. actuation of airbag, installing stability control systems)

• Ambient conditions (e.g. temperature)

These data are exclusively of a technical nature. They are used to detect and remedy errors as well as to optimize machine functions. There is no possibility to create motion profiles on driven routes from these data.

If services are used (e.g. repair services, service processes, warranty cases, quality assurance), this technical information can be read out by employees of service network (including manufacturer) from the event and error data memories by means of special diagnostic units.

There you receive further information, if necessary. After the error has been remedied, the information in the error storage is either deleted or continuously overwritten.

When using the machine, situations are possible in which these technical data in connection with other information (accident protocol, damage to the machine, testimonies etc.) could become transferable to people - if applicable in consultation with an expert.

Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine.

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Original Operating Instructions 150000703_03_en 39

5 Technical data

5 Technical data

Dimensions

Working width

Transport width

Width conditioning system

Parking height

Transport height

Acreage output

Dead weight

9,300–10,100 mm

2,950 mm

2,950 mm

4,200 mm

4,000 mm

10–14 ha/h approx. 3,880 kg

Cutting height

Series version

High-cut skid version

Combi skid version

Setting range approx. 1–7 cm approx. 6–12 cm approx. 4–10 cm

Minimum tractor requirements

Power requirement 145 kW (200 HP)

PTO speed 1,000 min ⁻ ¹

Max. operating pressure of hydraulic system 200 bar

Voltage lighting 12 V, 7-pin

Electrical connections

Lighting

Power supply of the machine

ISOBUS compatible

12 V, 7-pin socket

12 V, 3-pin socket

Comfort electronics: yes

Operation panel: no

Hydraulic connections for “standard electronics” version

Required hydraulic connections

Double-acting hydraulic connection

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

2x

1x

1x

1x

Hydraulic connection for “ISOBUS electronics” version

Required hydraulic connections

Hydraulic connection (P)

Hydraulic connection (T)/depressurised return in the tank

Load Sensing connection (LS)

1x

1x

1x

40

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Original Operating Instructions 150000703_03_en

5.1

Technical data

Consumables

Machine equipment (series)

Lower link hitch

SafeCut

Blade quick fastener or blade screw connection

Number of cutting discs

Number of mower drums

Conditioning system

Manual gearbox for conditioner

Number of cross conveyor belts

Deflector sheets for wide spreading

Ambient temperature

Temperature range for machine operation

Cat. III and cat. IV

12 units

4 units

V-shaped steel tines

600/900 min ⁻ ¹

2 units

-5 to +45°C

5

5.1

Consumables

NOTICE

Complying with change intervals for biooils

To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils.

NOTICE

Mixing types of oil

If types of oil are mixed, the machine could be damaged.

„ Never mix different types of oil.

„ Before changing the type of oil, consult customer service. Never use engine oil.

Designation

Main gearbox

Mower gearbox

Cutterbar

Filling quantity

2.0 l

6.5 l each

8.0 l each

Designation

Hydraulic oil tank

Filling quantity

15.0 l

Bio-degradable lubricants on request

Specification

SAE 90

SAE 90

SAE 90

Initial filling ex works

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Specification Initial filling ex works

HLP 46 (ISO VG 46) SRS Wiolan HS 46

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6

6.1

6

Control and Display Elements

ISOBUS terminal

Control and Display Elements

6.1

6.2

ISOBUS terminal

For "Comfort Electronics" version

Further information

Manual mode: refer to page 106

• Automatic mode:

refer to page 117

Operation panel

For the “operation panel” version

Different functions of the machine are preselected by means of operation panel. The actual functions are executed via the control units of the tractor. The following table explains the function of the individual switches.

42

KMG000-001

Designation

1) Red warning light

2) Toggle switch

Function

Lit when control unit is switched on.

Middle Operation panel OFF (warning light (1) OFF)

Top Double-action control unit (2+/2-)

(2-)

To lower both mowers from transport position to headland position.

(2+)

To lift both mowers from headland position to transport position.

Bottom The lower toggle switch (3) is activated.

3) Toggle switch

(is only active when the toggle switch (2) points downward)

Left Double-action control unit (2+/2-):

(2-)

To lower the right mower from headland position to working position.

(2+)

To lift the right mower from working position to headland position.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Control and Display Elements

Operation panel

6

6.2

3) Toggle switch

(is only active when the toggle switch (2) points downward)

Left Double-action control unit (1+/1-):

(1-)

To lower the left mower from headland position to working position.

(1+)

To lift the left mower from working position to headland position.

Middle Double-action control unit (1+/1-):

(1+)

To increase the working width.

(1-)

To reduce the working width.

Middle Double-action control unit (2+/2-):

(2-)

To lower both mowers from headland position to working position.

(2+)

To lift both mowers from working position to headland position.

4) Rotary potentiometer

Right Double-action control unit (2+/2-):

(2-)

To lower the right cross conveyor belt.

(2+)

To lift the right cross conveyor belt.

Double-action control unit (1+/1-):

(1-)

To lower the left cross conveyor belt.

(1+)

To lift the left cross conveyor belt.

The ground pressure of the cutterbar can be adapted by means of rotary potentiometer.

clockwise = increase relief pressure / reduce ground pressure anticlockwise = reduce relief pressure / increase ground pressure

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Original Operating Instructions 150000703_03_en 43

7

7.1

7

Initial Operation

Checklist for initial operation

Initial Operation

WARNING

Risk of accident or damage to the machine due to incorrect initial operation

When a machine is assembled by unqualified personnel, it may happen that it is has defects due to lack of knowledge. Thus there is a risk of serious injuries or death.

„ The initial operation must only be performed by an authorized specialist.

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

7.1

Checklist for initial operation

ü The machine is mounted according to assembly instructions of the machine.

ü All screws and nuts are checked for firm seating and tightened with the prescribed tightening torque,

refer to page 191

.

ü

All sensors are checked for firm seating and are correctly set, refer to page 223

.

ü The sensors/limit switches are tightening to the prescribed tightening torques,

refer to page 223

.

ü The calibration of the sensors in the technician level is completed,

refer to page 223

.

ü The safety devices are mounted and checked for completeness and damage.

ü The machine is lubricated completely,

refer to page 215

.

ü

The oil level was checked on all gearboxes, refer to page 202 .

ü The hydraulic system is checked for leaks.

ü The tractor corresponds to the machine requirements,

refer to page 40 .

ü The axle loads, the minimum counterweight and the total weight are checked.

ü The coupling points are adapted,

refer to page 47

.

ü The free space between tractor and machine is checked,

refer to page 48 .

ü The hydraulic system is adapted to the tractor,

refer to page 49 .

ü The universal shaft length is checked and adapted,

refer to page 49

.

ü The blades are inserted,

refer to page 207

.

ü The hydraulic system is vented.

ü In transport position, the cross conveyors are checked for firm attachment,

refer to page 50

.

ü

The conveyor belts are set and the running behaviour is checked, refer to page 184 .

44

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Original Operating Instructions 150000703_03_en

7.2

Setting “Speed” sensor

For "Comfort Electronics" version

Initial Operation

Setting “Speed” sensor

7

7.2

7.3

KM000-003

„ Set the speed sensors (B4, B5) to a dimension of 2 mm.

„ Manually turn the cardan shaft one revolution.

„ Observe the display while rotating.

The sensor has been correctly set when the status of the sensor changes from "Attenuated" to

"Unattenuated" and vice versa.

Further information

refer to page 157

.

Setting sensor “Cross conveyor belt”

For "Comfort Electronics" version

KM000-004

„ Set the sensors (B7, B9) to a dimension of 4 mm.

The setting of the sensor is correct when the sensor is attenuated in the working position of the cross conveyor belt.

Further information, refer to page 157

.

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Original Operating Instructions 150000703_03_en 45

7

7.4

7.4

Initial Operation

Setting the limit switch “Cross conveyor bottom”

Setting the limit switch “Cross conveyor bottom”

KM000-141

The limit switch (1) must be set so that it has switched when the cross conveyor belt is in the working position.

Checking

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Turn limit switch (1) until the stop (II) is reached.

Æ When the limit switch (1) does not switch (click sound) when you continue to turn, the limit switch is correctly set.

Æ When the limit switch (1) switches (click sound) when you continue to turn, the limit switch must be set.

Setting

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Loosen the screws (2).

„ Move the limit switch (1) in the oblong hole until it switches (click sound).

„ Tighten screws (2).

„ Check limit switch (1).

46

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Original Operating Instructions 150000703_03_en

7.5

Adapting coupling points

Initial Operation

Adapting coupling points

7

7.5

KM000-005

Lower link pins

The three-point linkage is designed for category III and IV.

The machine is prepared in the factory for category III:

„ Mount a ball sleeve cat. III (1) each on the lower link pins (2).

„ Secure lower link pins by means of linch pin (4) and safety chain (5).

Conversion to category IV

„ Pull out lower link pins (2).

„ Rotate lower link pins by 180° and insert them through the ball sleeves (3) cat. IV .

„ Secure lower link pins (2) by means of linch pin (4) and safety chain (5).

The longer journal of the lower link pin (2) points outwards.

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Original Operating Instructions 150000703_03_en 47

7

7.6

Initial Operation

Checking/setting the free space from tractor to machine

Top link pin

7.6

KM000-006

„ Insert the top link pin (2) into the lower hole of the three-point hitch and through the ball sleeve (1).

„ To secure the top link pin against turning, insert the anti-twist lock of the top link pin into the borehole (a).

„ Secure the top link pin with the linch pin (3).

Checking/setting the free space from tractor to machine

48

KM000-007

Checking the free space from tractor to machine

The free space between tractor and machine must be so large in every operating position

(transport position, headland position and working position) that the machine does not touch any tractor parts (wheels, mudguard).

„ Observe safety routines, Connect the machine to the tractor.

„

Connect machine to tractor, refer to page 52

.

„ Access all operating positions once carefully.

ð Everything is right when the machine does not touch the tractor.

ð Increase the free space if the machine touches the tractor in an operating position.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

7.7

Initial Operation

Adapting universal shaft

Setting the free space from tractor to machine

„ Observe safety routines, Connect the machine to the tractor.

„

Disconnect machine from tractor, refer to page 83

„ Remove the bolt (3) in the rear area of the pole protection mechanism.

„ Move the pole protection mechanisms in the hole pattern and secure with bolt.

Æ Pos. I = minimum distance to tractor

Æ Pos. II = maximum distance to tractor

Set the pole protection mechanism the same on right and left.

7

7.7

Adapting universal shaft

7.8

KMG000-047

ü The machine is connected to the tractor,

refer to page 52 .

„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height.

„ Lower machine into working position.

„

Shut down and safeguard the machine, refer to page 25 .

„ Disassemble the universal shaft.

„ Install one half each (1, 2) on tractor side and on machine side.

„ Shorten section tubes and guard tubes.

INFORMATION: Coverage of at least 200 mm (shift length) must be ensured for the special section tubes and guard tubes in every operating position. For further information, please refer to the operating instructions of the universal shaft manufacturer.

„ Check the covering of section tubes and guard tubes.

Adapting hydraulic system

For the “comfort electronics” version

The machine is set in the factory for machine operation without Load Sensing.

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Original Operating Instructions 150000703_03_en 49

7

7.9

Initial Operation

Check cross conveyors for firm attachment

7.9

BPG000-018

„ Move control units of tractor to float position.

„ Relieve all pressure from the hydraulic system of tractor and machine.

„

Shut down and safeguard the machine, refer to page 25 .

Operation of machine without Load Sensing

On tractors with open hydraulic system (constant flow system), refer to operating instructions of tractor manufacturer.

„ Screw out system screw (1) as far as it will go.

Operation of machine with Load Sensing

In case of tractors with closed hydraulic system (constant pressure system or Power Beyond system), refer to operating instructions of tractor manufacturer. In this process, the message line is connected.

„ Screw in the system screw (1) as far as it will go.

Check cross conveyors for firm attachment

NOTICE

Collision of mowers when folding up

If the cross conveyors right and left are not checked for firm attachment in transport position after the machine has been assembled, a collision may occur when folding up the mowers to the transport position. Therefore the machine may be damaged.

„ Check the cross conveyors for firm attachment in the transport position.

„ If the cross conveyors can be moved manually to the transport position, vent the 4 lifting cylinders of the cross conveyor belts.

50

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Original Operating Instructions 150000703_03_en

Initial Operation

Check cross conveyors for firm attachment

7

7.9

KM000-069

ü

The machine is connected, refer to page 52

.

„ Move the machine to the transport position.

„

Shut down and safeguard the machine, refer to page 25 .

„ The cross conveyor belts can be moved manually back and forth.

ð If the cross conveyor belts cannot be moved, everything is OK.

ð If the cross conveyor belts can be moved, the 4 lifting cylinders of the cross conveyors must be vented.

Venting lifting cylinder

ü A suitable container is available for escaping oil.

„ Move the machine to the working position.

„ Raise the cross conveyor belts completely.

„

Shut down and safeguard the machine, refer to page 25 .

„ Close the stop cock (3).

„ Screw a suitable connecting piece (1) on the Minimess connection (2).

„ Open the stop cock (3).

„ Lower the cross conveyor belt from a safe distance by short intervals until hydraulic oil escapes bubble-free.

„

Shut down and safeguard the machine, refer to page 25 .

„ Unscrew the connecting piece.

„ Repeat the process for all 4 Minimess connections.

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Original Operating Instructions 150000703_03_en 51

8

8.1

8

Start-up

Connecting the machine to the tractor

Start-up

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

WARNING

Risk of injury or damage to the machine caused by connection lines that are not connected or laid properly

If the connection lines of the machine are not connected or laid properly to the tractor they may tear off or may be damaged. This may result in serious accidents.

„ Connect and secure the hoses and cables properly.

„ Lay the hoses, cables and ropes so that they do not rub, tension, pinch or touch other parts (e.g. tractor tyres), especially when cornering.

8.1

Connecting the machine to the tractor

INFORMATION

When mounting implements at the front and rear, make sure that the permissible total weight, the permissible axle loads and tyre load of the tractor are not exceeded. Even with mounted rear attachment device, the front axle of the tractor must always be loaded with at least 20 % of the tare weight of the tractor.

Make sure before starting to move that these requirements are met.

52

KMG000-012

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

8.2

Start-up

Connecting hydraulic hoses

WARNING! Increased risk of injury! Make sure that there is no one between tractor and machine while connecting (especially during reverse travel of tractor).

„ Move the tractor backward to the machine and position the lower links (1) under the lower link pins of the machine.

„ Raise the lower links (1) until they engage in the ball sleeves and lock.

„ Secure tractor against rolling away.

„ Hinge the top link (2) on the three-point hitch and secure it.

„ In order to avoid that the machine swivels out laterally when driving on roads and working on the field, fix the lower links.

8

8.2

Connecting hydraulic hoses

In order to connect the hydraulic hoses properly, the hydraulic hoses (1, 2) are marked with numbers or letters.

Hydraulic hoses for connection to a single-acting control unit are marked with a number and the plus sign, e.g. (1+).

Hydraulic hoses for connection to a double-acting control unit are marked with the same numbers, plus sign for the pressure line and minus sign for the return, for example (2+/2-).

Hydraulic hoses with letters are connected to the corresponding control units (P=pressure line,

T=return, LS=Load Sensing control/message line).

KMG000-076

For the “comfort electronics” version

„ Relieve all pressure from the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 25 .

„ Clean and dry the connections of the quick couplings.

Tractor with Load Sensing pump and message line (LS)

ü The system screw of hydraulic system is screwed out completely,

refer to page 49

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Connect message line (LS) to the connection for Load Sensing control.

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Original Operating Instructions 150000703_03_en 53

8

8.3

Start-up

Connecting KRONE Beta II terminal

Tractor with constant pressure pump

ü

The system screw of hydraulic system is screwed in completely, refer to page 49

.

„ Connect pressure line (P) to tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Put down message line (LS) in the support on the machine.

Tractor with constant current pump

ü The system screw of hydraulic system is screwed out completely,

refer to page 49

.

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect pressure line (P) to single-acting control unit of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

For the “operation panel” version

„ Relieve all pressure from the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 25 .

„ Clean and dry the connections of the quick couplings.

Tractor with Load Sensing pump and message line (LS)

ü The system screw of hydraulic system is screwed out completely,

refer to page 49

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Connect message line (LS) to the connection for Load Sensing control.

„ Connect the hydraulic hoses (1+/1-) to a double-acting control unit of the tractor.

„ Connect the hydraulic hoses (2+/2-) to a double-acting control unit of the tractor.

„ Open stop cocks for (P), (T) and (LS).

8.3

Connecting KRONE Beta II terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

54

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Start-up

Connecting KRONE ISOBUS terminal

8

8.4

8.4

EQ001-024

ü

The machine is shut down and safeguarded, refer to page 25

.

Connection terminal to machine

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 224 *.

„ Connect the plug (2) of the cable set (5) to the socket (1) (CAN1-IN) of the terminal.

„ Connect the 7-pole plug (6) of the cable set (5) to the 7-pole socket (7) of the machine.

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

Connecting KRONE ISOBUS terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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Original Operating Instructions 150000703_03_en 55

8

8.4

Start-up

Connecting KRONE ISOBUS terminal

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

Tractors with integrated ISOBUS system

For the “comfort electronics” version

56

EQ000-014

ü

The machine is shut down and safeguarded, refer to page 25

.

Connection terminal to tractor

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) located in the tractor cab.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Start-up

Connecting KRONE ISOBUS terminal

Connection tractor to machine

INFORMATION

The cable set (14) can be ordered by stating order number 20 080 384 *.

„ Connect 9-pole plug (9) of cable set (14) to outer 9-pole socket (8) on tractor side.

„ Connect 7-pole plug (10) of cable set (14) to 7-pole plug (11) of the machine.

„ Connect 2-pole plug (12) of cable set (14) to 2-pole socket (13) of the machine.

8

8.4

Tractors without ISOBUS system

EQ000-015

ü

The machine is shut down and safeguarded, refer to page 25

.

Connection terminal to machine

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.

„ Connect terminating resistor (4) to socket (3) (CAN1-OUT) of the terminal.

The scope of delivery includes the terminating resistor with KRONE no. 00 302 300 *.

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Original Operating Instructions 150000703_03_en 57

8

8.5

Start-up

Connecting foreign ISOBUS terminal

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

8.5

Connecting foreign ISOBUS terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

58

EQ000-950

ü

The machine is shut down and safeguarded, refer to page 25

.

Connection tractor to machine

„ Connect 9-pole ISO plug (3) of cable set (1) to outer 9-pole ISO plug (2) on tractor side.

„ Connect 7-pole plug (4) of cable set (1) to 7-pole socket (5) of the machine.

„ Connect 2-pole plug (6) of cable set (1) to 2-pole socket (7) of the machine.

Connection terminal to tractor

INFORMATION

For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

8.6

Start-up

Connecting joystick

Connecting joystick

INFORMATION

To mount joystick in the tractor cabin, observe joystick operating instructions included with delivery.

8

8.6

KRONE ISOBUS terminal on tractors with integrated ISOBUS system

EQ000-602

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) of joystick.

„ Connect 9-pole ISO plug (8) of joystick to 9-pole ISO socket (9) located in the tractor cab.

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Original Operating Instructions 150000703_03_en 59

8

8.6

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors without integrated ISOBUS system

60

EQ000-546

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

KRONE Beta II terminal

Start-up

Connecting operation panel

8

8.7

8.7

EQ001-025

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

Connecting operation panel

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 61

8

8.8

Start-up

Connecting lighting

For the “operation panel” version

8.8

KM000-082

ü

The machine is shut down and safeguarded, refer to page 25

.

Connection operation panel to tractor

„ Connect 2-pole plug (2) to 2-pole socket (1) of the tractor.

Connection operation panel to machine

„ Connect 14-pole plug (3) with 14-pole socket (4) of the machine.

Connecting lighting

For the “lighting” version

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

62

KMG000-013

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

8.9

Start-up

Installing universal shaft

The lighting system is connected to provided 7-pole connection cable (2).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Connect 7-pole plug of connection cable (2) to 7-pole socket (1) of the machine.

„ Connect 7-pole plug of connection cable (2) to 7-pole socket (3) of tractor.

„ Lay the cable so that it does not touch the tractor wheels.

8

8.9

Installing universal shaft

WARNING

Risk of injury by failure to take account of the danger zone of the universal shaft

If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.

„ To avoid accidents, observe the danger zone of the universal shaft,

refer to page 18 .

NOTICE

Changing the tractor

The machine could be damaged if the universal shaft length is not checked when changing the tractor.

„ In order to avoid damage to the machine, check universal shaft length every time the

tractor is changed and correct it, if necessary, refer to page 49

.

8.10

KMG000-048

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.

„ Secure universal shaft guard by means of supporting chain (2) against turning.

Checking the tines on the tine conditioner

NOTICE

Loss of tines

Bent and broken tines cause an imbalance. Therefore the machine could be damaged.

„ The tine conditioner must be checked before any use for bent and damaged tines.

„ To avoid that tines are lost, check bearing bolts of tine bearings and replace them in time.

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Original Operating Instructions 150000703_03_en 63

8 Start-up

8.10

Checking the tines on the tine conditioner

KMG000-017

Broken tines must be replaced on opposite sides in pairs .

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Remove bent and damaged tines (1).

„ Align and install bent tines.

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Original Operating Instructions 150000703_03_en

9

9.1

9.1.1

Operation

Safety device front

9

9.1

Operation

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

WARNING

Risk of injury during operation

If the following notes are not observed, persons could be seriously injured or killed.

„ Before you turn on the PTO shaft, make sure that the machine is in working position and that the glide skids touch the ground.

„ Even with intended operation of the machine, there is a danger caused by ejected foreign bodies. Thus instruct all persons to leave the danger zone of the machine.

„ Special care should be taken when working near roads and buildings.

Safety device front

Folding down safety device front

KMG000-077

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Fold down the safety device (1).

„ Close the turnlock fasteners (3).

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Original Operating Instructions 150000703_03_en 65

9

9.2

9.1.2

Operation

Side guard

Folding up front safety device

9.2

9.2.1

KMG000-006

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Open screw caps (3).

„ To fold up safety device (1), push ratchet down by means of screwdriver (2) and fold up safety device.

Side guard

Folding down side guard

66

KMG000-027

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Fold down the side guard (1).

„

Make sure that the side guard (1) is secured by the locking, refer to page 180 .

„ Secure the guard cloths by means of the turnlock fasteners (2).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

9.2.2

Folding up side guard

Operation

Swivelling up support jacks (transport position)

9

9.3

9.3

KMG000-058

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Open the turnlock fasteners (2).

„ Fold up the side guard (1) until the side guard is engaged in the latch.

Swivelling up support jacks (transport position)

KMG000-015

„ Raise the machine via rear hydraulics so that the support jacks can be swivelled up.

„

Shut down and safeguard the machine, refer to page 25 .

„ Pull the tension bar (1), swivel the front support jack (2) upwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) upwards and lock it by means of the tension bar (4).

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Original Operating Instructions 150000703_03_en 67

9

9.4

9.4

Operation

Swivelling down support jacks (parking position)

Swivelling down support jacks (parking position)

9.5

KMG000-016

„ Raise the machine via rear hydraulics until the support jacks can be swivelled down.

„

Shut down and safeguard the machine, refer to page 25 .

„ Pull the tension bar (1), swivel the front support jack (2) downwards and lock it by means of the tension bar (1).

„ Pull the tension bar (4), swivel the rear support jack (3) downwards and lock it by using the tension bar (4).

Lowering machine from transport position to working position

For "Comfort Electronics" version h

1

0:00

40 cm 40 cm

9.5.1

50 %

EQG000-002

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

68

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Operation

Lowering machine from transport position to working position

Game animal protection

9

9.5

9.5.2

EQ001-034

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 139 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

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Original Operating Instructions 150000703_03_en 69

9

9.5

Operation

Lowering machine from transport position to working position

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

9.5.3

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 139

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

70

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

9.6

Operation

Lifting/lowering cross conveyor belt

9

9.6

Lifting/lowering cross conveyor belt

By means of cross conveyor belts, the crop stalks can be put down in double swaths, single swaths (working with just one cross conveyor belt) or triple swaths (working with both cross conveyor belts). The cross conveyor belts are swivelled via terminal from the lifted position to the conditioner to form swaths. The conveyor belts are switched on automatically during swivelling operation. The speed of the conveyor belts can be adapted continuously via terminal to the quantity of the crop stalks. The speed of the cross conveyor belts determines the discharge distance of the crop stalks and thus the resulting swath width. The cross conveyor belts are lifted via terminal if three single swaths should be formed. The conveyor belts switch off automatically.

9.6.1

Lift/lower cross conveyor belt - automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

ü Automatic mode is called,

refer to page 117

.

9.6.1.1

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

9.6.1.2

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

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Original Operating Instructions 150000703_03_en 71

9

9.6

9.6.1.3

Operation

Lifting/lowering cross conveyor belt

Setting the speed of cross conveyor belts

1

9.6.2

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Lift/lower cross conveyor belt - manual mode

ü

Manual mode is called up, refer to page 122 .

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EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

9.6.2.1

Operation

Lifting/lowering cross conveyor belt

9

9.6

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 105 .

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

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Original Operating Instructions 150000703_03_en 73

9

9.6

Operation

Lifting/lowering cross conveyor belt

Lowering

„ Press and hold it down.

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Setting the speed of cross conveyor belts

74

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

9.7

9.7.1

Operation

Raising machine from headland position to transport position

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

9

9.7

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Raising machine from headland position to transport position

„

Move the machine to the headland position, refer to page 77

.

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links, if necessary.

„ Make certain via visual inspection that the side guards are folded up.

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Original Operating Instructions 150000703_03_en 75

9

9.8

9.8

Operation

Lowering the machine from transport position to working position

Lowering the machine from transport position to working position

For the “operation panel” version

76

KMG000-045

From transport position to headland position

„ Move toggle switch (2) to “ top ” position.

„ Actuate the control unit (1+) until the maximum set working width is reached.

„ Actuate control unit (2-) until both mowers are lowered into headland position.

Headland positions

ü The mowers are in the headland position.

„ Move toggle switch (2) to “ bottom ” position.

Lowering both mowers simultaneously from headland position to working position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate control unit (2-) until both mowers are lowered into working position.

„ To mow, move control unit (2-) to float position.

Lifting both mowers simultaneously from working position to headland position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate the control unit (2+) until both mowers are raised into headland position.

Moving right mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate control unit (2-) until the right mower is lowered into working position.

„ To mow, move control unit (2-) to float position.

Moving right mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (2+) until the right mower is raised into headland position.

Moving left mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1-) until the left mower is lowered into working position.

„ To mow, move control unit (1-) to float position.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Operation

Lowering the machine from transport position to working position

Moving left mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1+) until the left mower is lifted into headland position.

Increasing/reducing ground pressure

Note!

If the relief pressure is set too high, the mowers could raise unintentionally up to headland position.

„ To increase the relief pressure, turn rotary potentiometer clockwise.

Æ The ground pressure is reduced.

„ To reduce the relief pressure, turn rotary potentiometer anticlockwise.

Æ The ground pressure is increased.

The relief pressure can be read on the pressure gauge.

Increasing/reducing working width

„ Move toggle switch (3) to “ centre ” position.

„ Actuate the control unit (1+) to increase the working width.

„ Actuate the control unit (1+) to reduce the working width.

Lifting/lowering cross conveyor belts

ü The mowers are in headland position or working position.

„ Move toggle switch (2) to “ bottom ” position.

Lifting/lowering cross conveyor belt on right

„ Move toggle switch (3) to position “ right ”.

To lift:

„ Actuate the control unit (2+) until the right cross conveyor belt is raised.

To lower:

„ Actuate the control unit (2-) until the right cross conveyor belt is lowered.

Lifting/lowering cross conveyor belt on left

„ Move toggle switch (3) to “ right ” position.

To lift:

„ Actuate the control unit (1+) until the left cross conveyor belt is lifted.

To lower:

„ Actuate control unit (1-) until the left cross conveyor belt is lowered.

Increasing/reducing conveyor belt speed

To increase/reduce speed,

refer to page 187

.

From headland position to transport position

ü The PTO shaft drive is switched off.

9

9.8

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 77

9

9.9

Operation

Mowing

ü The support jacks are swivelled to the transport position and locked by means of the bolts.

„

Move the machine to the headland position, refer to page 76

.

„

Lower the cross conveyor belts, refer to page 77 .

„ Move the toggle switch (2) in the “ up ” position and hold it.

„ Actuate the double-acting control unit (1+) until the maximum working width is approached.

„ Actuate the double-acting control unit (2+) until the mowers are raised from the headland position to the transport position.

„ Actuate the double-acting control unit (1-) until the minimum set working width is approached and the display (5) is visible.

Æ The mowers are in the transport position and locked.

NOTICE: To avoid damage to the machine caused by improper operation, switch off the operation panel.

„ To switch off the operation panel, move the toggle switch (2) to the “ centre ” position.

9.9

Mowing

Preparation for mowing

ü

All items listed in chapter “Start-up” are fulfilled, refer to page 52

.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

ü The protective device is folded down./The protective devices are folded down.

ü The rear linkage is blocked.

ü The support jack is in the transport position./The support jacks are in the transport position,

refer to page 67 .

Mowing

„ Adjust the lateral suspension arms,

refer to page 178 .

„ Before driving into the crops, switch on the tractor PTO shaft at idle and slowly bring it up to the rated speed of the machine.

„ Drive into the crops.

„ Check the mower relief during mowing.

„ For a clean cutting pattern, adapt the driving speed and the cutting speed to the operating conditions (ground conditions, crop conditions, height, density).

Driving into an obstacle

„ If the impact damage protection system triggers and the mower is swivelled backwards, reverse the tractor until the impact damage protection system engages automatically.

Mowing small plots

The front mounted mower alone can be used to mow small plots of crops or narrow sections in open fields. In doing so, the lateral mowers must be in the transport position.

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9.10

Operation 9

Emergency manual operation 9.10

Emergency manual operation

WARNING

Increased risk of injury when operating the machine via emergency manual operation

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation.

ü The executing person must know which machine parts are actuated by controlling the actuators.

„ Make sure that there is no one in the danger zone.

„ The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves.

WARNING

Unexpected actions on the machine

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

„ Emergency manual operation is not permitted when operated on the closed hydraulic system (PB, LS).

„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means of two provided hydraulic plugs to the operation by means of a double-action control unit.

„ Disconnect LS message line and put it down in the support on the machine provided for that purpose.

For "Comfort Electronics" version

The valves on the solenoid valve block are equipped with “emergency manual operation” in case the electrics should fail completely. In this case, all valves are actuated by screwing in the setting screw.

Preparing machine for road travel by using emergency manual operation

The emergency manual operation is only intended for transporting the machine from the field to the next workshop.

ü The PTO shaft is switched off.

ü All machine parts have come to a complete stop.

ü

Shut down and safeguard the machine, refer to page 25 .

ü The terminal is switched off.

„ Disconnect message line (LS) and put it down in the support provided for this purpose on the machine.

„ Disconnect hydraulic hoses (P, T).

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect hydraulic hoses to double-acting control unit of tractor.

„ Move control unit to neutral position.

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9 Operation

9.10

Emergency manual operation

„ To perform a function, release the valve or the vales by screwing in the setting screw/s

according to overview, refer to page 80

.

„ Start tractor engine and pressurize control unit.

„ After the function has been performed, switch off tractor engine.

„ Switch double-acting control unit to neutral.

„ Screw out setting screw(s).

Repeat this process according to the overview until the side mounted mowers are in transport position.

Emergency manual operation - Overview

The table below explains which valves must be released by screwing in the setting screw in order to perform the listed function.

80

KMG000-004

„ To raise the machine to transport position, precisely meet the work steps of the table.

„ After each work step, screw out setting screw again.

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Original Operating Instructions 150000703_03_en

Operation 9

Emergency manual operation 9.10

3.

4.

5.

6.

7.

Work step Valve

1.

Y11

2.

Y09

Y1, Y16.1, Y16.2

Y1, Y17.1, Y17.2

Y2, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Y2, Y18.1, Y18.2,

Y19

8.

9.

Y1, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Description

Lift lateral mower right into headland position

Lift lateral mower left into headland position

Lower cross conveyor belt on left

Lower cross conveyor belt on right

Extend lateral mower on left

Extend lateral mower on right

Lift lateral mowers from headland position to transport position

Retract lateral mower on left

Retract lateral mower on right

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10 Driving and Transport

10 Driving and Transport

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

WARNING

Risk of accident caused by non-locked regulating valves of tractor

When regulating valves are not locked, machine components could be activated unintentionally. This may result in serious accidents.

„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked.

For the “operation panel” version

WARNING

Risk of accident from open stop cocks

Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents.

„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel.

INFORMATION

When mounting implements at the front and rear, make sure that the permissible total weight, the permissible axle loads and tyre load of the tractor are not exceeded. Even with mounted rear attachment device, the front axle of the tractor must always be loaded with at least 20 % of the tare weight of the tractor.

Make sure before starting to move that these requirements are met.

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10.1

Preparing machine for road travel

Driving and Transport 10

Preparing machine for road travel 10.1

10.2

KM000-019

ü The machine is connected to the tractor,

refer to page 52 .

ü

The machine is shut down and safeguarded, refer to page 25

.

ü The hydraulic hoses are connected,

refer to page 53

.

ü For the “comfort electronics” version

The KRONE ISOBUS terminal is connected, refer to page 55 .

ü For the “operation panel” version:

The operation panel is connected, refer to page 61

.

ü The lighting is connected

refer to page 62 and is functioning.

ü

The universal shaft is mounted, refer to page 63

.

ü All guards are closed and locked,

refer to page 66 .

ü

The support jacks are swivelled up, refer to page 67

.

ü

The mowers are in the transport position, (ISOBUS terminal: refer to page 111

Operation panel:

refer to page 77 ).

ü The outrigger arms are fully retracted and locked.

ü The side guards are folded down.

ü The regulating valves on the tractor are in neutral position and locked.

ü For the “comfort electronics” version

The terminal shows the road travel screen, refer to page 106

.

ü For the “operation panel” version:

The operation panel is switched off, refer to page 42

,

refer to page 77 .

„ Lower the machine via rear hydraulics enough to ensure that the maximum transport height of 4 m is not exceeded.

„ Make sure that there is enough ground clearance.

Switching off the machine

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

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10 Driving and Transport

10.2

Switching off the machine

84

KMG000-019

ü The machine is in working position or transport position (locked).

„ For the “ISOBUS electronics” version: To depressurise the hydraulic system, press

, refer to page 117

.

ð All valves are opened for several seconds.

„ Depressurise the tractor hydraulics.

„ Raise the machine until the parking supports can be swivelled down.

„

Shut down and safeguard the machine, refer to page 25 .

„

Lower the support jacks (1) front and rear and secure them with the bolts (2), refer to page 68

.

„ Lower the machine to the ground via tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 25 .

„ Remove the universal shaft (3) from the tractor and put it down on the storage surface (4).

„ For the “standard electronics” version: Close stop cocks.

„ Disconnect the hydraulic hoses (5) from the tractor, attach the dust caps and hang them onto the headstock.

„ Loosen the connection of the lighting cables (6) between tractor and machine and insert it in the supports provided for that purpose.

„ Disconnect the power supply cable (7) between tractor and machine and insert it in the supports provided for that purpose.

„ With “ISOBUS electronics” design: Remove the terminal from the tractor and store it so that it is protected from moisture.

„ For the “standard electronics” version: Remove the operation panel from the tractor and insert it into the supports provided for that purpose.

„ Detach the top link.

„ Unlock the lower link hooks of the tractor.

„ Continue to lower the rear linkage until the lower link pins are free.

„ Drive the tractor away carefully.

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Original Operating Instructions 150000703_03_en

Driving and Transport 10

Switching off the machine 10.2

Parking

KMG000-020

NOTICE

Parking the machine with mowers folded up

To save space, the machine can also be parked with mowers folded up. To prevent the machine from overturning, park it on firm ground.

ü The side mounted mowers are in the transport position and the lockings (1) right and left are hooked.

„ Only park the machine on firm and level surface with load bearing ground such as concrete or asphalt.

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11 KRONE BETA II terminal

11.1

ISOBUS Shortcut Button not available

11 KRONE BETA II terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

2

1

1

1

11.1

EQ000-547 / EQ001-027

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

ISOBUS Shortcut Button not available

86

EQG000-022

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Original Operating Instructions 150000703_03_en

11.2

KRONE BETA II terminal 11

Switching terminal on/off 11.2

The KRONE BETA II terminal is not equipped with ISOBUS Shortcut Button. The icon (1) is shown in the display. It is not possible to switch off machine functions via ISOBUS Shortcut

Button.

Switching terminal on/off

1

EQ001-029

„ Before switching on the connections for the first time, check that they are correctly and firmly fitted.

Switching on

„ Switch the key (1) from 0 to I.

ð If the machine is not connected, the display shows the main menu after it was switched on.

ð If the machine is connected, the display shows the road travel screen after it was switched on.

Æ The terminal is ready for use.

Switching off

„ Switch the key (1) from I to 0.

If machine is not connected “Main window” If machine is connected “Road travel screen”

EQ001-030 / EQ001-031

INFORMATION

„ For further information on functionality of terminal, observe the provided operating instructions of the terminal.

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11 KRONE BETA II terminal

11.3

Design of display

INFORMATION

When switching the terminal on for the first time, the configuration of the machine is loaded into the terminal and stored in the memory of the terminal. The loading process may take a few minutes.

11.3

Design of display

1

3

2

2

EQ001-033

The display of the terminal is divided up into the following sections:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 96 .

Keys (2)

The machine is operated by actuating the keys (2) next to the icons on the grey fields,

refer to page 98

.

Main window (3)

The main window contains the following screens:

Road travel screen, refer to page 106

Working screen/s, refer to page 96

• Menu level,

refer to page 129

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12

KRONE ISOBUS Terminal 12

KRONE ISOBUS Terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

1

1

2

1

EQG000-024

The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Functions of the job computer (1):

• Control of actuator system installed on the machine.

• Transmission of error messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

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12 KRONE ISOBUS Terminal

12.1

ISOBUS Shortcut Button (ISB)

12.1

ISOBUS Shortcut Button (ISB)

WARNING

The ISOBUS Shortcut Button is not an EMERGENCY STOP switch. If the ISOBUS

Shortcut Button is confused with the EMERGENCY STOP switch, there is danger to life.

When actuating the ISOBUS Shortcut Button, activated machine functions are deactivated.

Process oriented procedures perform to the end. Therefore machine parts can continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.

The ISOBUS Shortcut Button does in no case intervene in the tractor functions, i.e. neither the universal shaft function nor the hydraulic function is affected. Therefore, the machine can continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.

„ Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch.

When the ISOBUS Shortcut Button (1), designed as a pushbutton, is pressed on the terminal, a stop command is sent to the ISOBUS. This command is evaluated by the connected ISOBUS machine to deactivate activated machine functions. Process-oriented sequences run through to the end. If the ISOBUS Shortcut Button is pressed, the display will indicate a corresponding error message:

1

EQ000-070

Actuating ISOBUS Shortcut Button

„ Press ISOBUS Shortcut Button (1).

Æ The message above appears in the display.

The job computer blocks the following functions on machine side:

• All hydraulic functions (e.g. raise mowers, lower mowers, …)

NOTICE

The cross conveyor belt drive is not switched off by actuating the ISOBUS Shortcut Button.

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KRONE ISOBUS Terminal 12

Touchable display 12.2

Releasing ISOBUS Shortcut Button

1

12.2

EQ000-071

„ Turn the ISOBUS Shortcut Button (1) in the clockwise direction.

ð The display shows the message above.

„ Press the key.

ð Alternatively, you can press or the adjacent key.

Æ All functions of the machine are available again.

Touchable display

1

2

EQC000-002

The terminal is equipped with a touch sensitive display (2) for menu guidance and to enter values/data. Functions can be called up and values in blue lettering can be changed by touching the display.

INFORMATION

To execute functions, either use scroll wheel (1) or touch screen.

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12 KRONE ISOBUS Terminal

12.3

Switching terminal on/off

12.3

Switching terminal on/off

EQ000-013

„ Before switching on the terminal for the first time, check that the connections are correct and tight.

Switching on

„ Press and hold down .

ð If the machine is not connected, the display shows the main menu after it was switched on.

ð If the machine is connected, the display shows the road travel screen after it was switched on.

Æ The terminal is ready for use.

If machine is not connected "Main menu" If machine is connected "Road travel"

92

EQG000-025

Switching off

„ Press and hold down .

INFORMATION

„ For further information on functionality of terminal, observe the provided operating instructions of the terminal.

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Original Operating Instructions 150000703_03_en

12.4

KRONE ISOBUS Terminal 12

Design of display 12.4

INFORMATION

When switching the terminal on for the first time, the configuration of the machine is loaded into the terminal and stored in the memory of the terminal. The loading process may take a few minutes.

Design of display

EQG000-033

The display on the terminal is divided into the following areas:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 96 .

Keys (2)

The machine is operated by actuating the keys (F1 to F12) or by pressing the adjacent icons,

refer to page 98 .

Main window (3)

Blue values (numbers) in the main window cam be selected via touch function.

There are the following main window views:

Road travel screen, refer to page 106

Working screen/s, refer to page 104

• Menu level,

refer to page 132

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13 Foreign ISOBUS terminal

13.1

ISOBUS Shortcut Button not available

13 Foreign ISOBUS terminal

WARNING

Risk of injury caused by utilization of foreign terminal or other operation units

When using terminals and other operation units which have not been delivered by KRONE mind that the user:

ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by

KRONE.

ü only connects such systems (if possible) which have passed a AEF/DLG/VDMA test (socalled ISOBUS COMPATIBILITY TEST).

ü has to follow the operating and safety instructions of the supplier of ISOBUS operation unit (e.g. terminal).

ü must ensure that the used operating elements and machine controls concerning IL (IL =

Implementation Level; describes compatibility levels of different software versions) must fit together (condition: IL same or higher).

„ Before using the machine, make sure that all machine functions are performed according to the enclosed operating instructions.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardised communications system for agricultural machines and systems. The designation of the associated series of standards is: ISO 11783.

The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers. For this purpose, both the required plug connections and the signals are standardised which are required for the communication and transmission of commands. The system also enables machines to be operated with operation units (terminals) which are already available on the tractor or have been attached e.g. to the tractor cabin. The relevant information can be found in the technical documents of the operation device or on the units themselves.

KRONE machines, which have ISOBUS equipment, are coordinated with this system.

13.1

ISOBUS Shortcut Button not available

94

EQG000-022

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Original Operating Instructions 150000703_03_en

13.2

13.2.1

13.2.2

Foreign ISOBUS terminal 13

Varying functions to KRONE ISOBUS terminal 13.2

If ISOBUS terminals from other manufacturers have no ISOBUS shortcut button, the symbol (1) is indicated on the display. The ISOBUS shortcut button is not available to switch off machine functions.

Varying functions to KRONE ISOBUS terminal

The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE

ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

One major difference from the KRONE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal.

Only the functions which differ from the KRONE ISOBUS terminal are described below.

Deviating functions on ISOBUS terminals with 10 keys

When the machine is equipped with ISOBUS terminal with 10 keys, the functions “Set/preset width shift” and “Set/preset overcut” are only available on machines without cross conveyor belt.

On machines with cross conveyor belt, the both functions are not displayed.

The function “Set/preset width shift” and “Set/preset overcut” can be assigned on the

joystick, refer to page 124 .

Reverse travel

When reversing, the mowers are lifted automatically into headland position. When reverse travel is stopped, the mowers must be lowered via terminal into working position again.

The mowers cannot be lifted automatically during reverse travel until the following preconditions are fulfilled:

ü The working screen “Automatic mode” is called up,

refer to page 117refer to page 117

ü The tractor transmits data concerning driving speed and direction of travel to ISOBUS.

ü The parameter “ISOBUS evaluation” was released by KRONE service technicians.

INFORMATION

You can check in “Driving Speed Display/Direction Display Diagnostics” menu whether the

“ISOBUS evaluation” parameter is released, refer to page 149 .

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14 Terminal - Machine Functions

14.1

Status line

14 Terminal - Machine Functions

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, refer to page 170

.

„ If the malfunction cannot be remedied, contact KRONE Customer Service.

14.1

Status line

INFORMATION

Using a terminal with a resolution of less than 480x480 pixels.

On terminals with a resolution of less than 480x480 pixels, only 7 fields are displayed in the status line. Thus, not all icons for the status line are shown.

On terminal with a resolution of more than/equal to 480x480 pixels, 8 fields are shown in the status line.

96

EQ000-901

Icons displayed with shading ( ) can be selected. If an icon with shading is selected:

• a window with further information opens or

• a function is activated or deactivated.

For “touch sensitive terminal” version

• Press or use scroll wheel to select.

For “not touch sensitive terminal” version

• Use scroll wheel to select.

The status line shows the current states of the machine (depending on how it is equipped):

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Symbol

L

L

R

ON

OFF

R

Terminal - Machine Functions 14

Status line 14.1

Designation Explanation

There is an error message A mask with the active error messages opens.

SectionControl on

SectionControl off displayed continuously

• Commands are accepted from the

"Master".

• The GPS-controlled mowing unit lifting mechanism is operational.

Flashing:

• The SectionControl "Master" is not ready.

• The GPS-controlled mowing unit lifting mechanism is notoperational.

Commands from the "Master" are not accepted.

Left-hand transport lock open

Left-hand transport lock closed

Bring the machine into the transport position

Contact KRONE customer service.

Move the mowing units to the working position

Move the mowing units to the headland position

Wait

Right-hand transport lock open

Right-hand transport lock closed

Fan OFF

Fan cooling

Fan cleaning

Manual control

Distance control

Depends on the selected mode in the menu "Setting manual/time/distance control".

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14 Terminal - Machine Functions

14.2

Keys

Symbol

OFF

ON

Designation

Time control

Explanation

Depends on the selected mode in the menu "Setting manual/time/distance control".

Pressure accumulator is loading

Operating hours counter deactivated

Operating hours counter activated

Open the "Customer counter" menu

The "Customer counter" menu opens.

14.2

Keys

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 122 .

The machine functions are operated depending on used terminal (touchable or not touchable).

For version with “touch sensitive terminal”

• By pressing the icon.

• By pressing the key next to the icon.

For version with “not touch sensitive terminal”

• By pressing the key next to the icon.

98

Auto

Auto

EQ000-500 / EQ000-514

The available icons comply with the equipment of the machine. The following represented icons are not always available.

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Original Operating Instructions 150000703_03_en

Symbol Designation

Stop

Raise front mowing unit

Terminal - Machine Functions 14

Keys 14.2

Explanation

• All the currently running functions are stopped.

• Available in automatic mode.

• Available on the "Raise/lower front mowing unit" working screen.

Lower front mowing unit

Lift mowing units • From working to headland position.

• From headland to transport position.

Lower mowing units • From headland to working position.

• From transport position to headland position.

Switch to automatic mode • The machine is in manual mode.

• It is only possible to switch to automatic mode when the lateral mowing units are in headland or working position and the

PTO shaft is engaged.

Switch to manual mode • The machine is in automatic mode.

Select the machine menu level

"Raise/lower mowing units" working screen

"Raise/lower mowing units in inching mode" working screen

• Available in manual mode.

• The working screens are saved in a rotating sequence in the terminal. They are available according to the design of the machine and depending on the position of the lateral mounted mowers.

"Raise/lower front mowing units" working screen

"Working width/Overcut" working screen

"Cross conveyor belt" working screen

"Hydraulic system" working screen

Preselect front mowing unit • Available in manual mode.

• Preselected mowing units are

Preselect right-hand lateral mowing unit highlighted in colour, ( , ,

Preselect left-hand lateral mowing unit

).

• Press again to cancel the preselection.

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14 Terminal - Machine Functions

14.2

Keys

Symbol Designation

Raising

Lowering

Move to right

Move to left

Auto

Auto

Explanation

• Available in manual mode.

Increase value

Reduce value

Raise left lateral mowing unit

Lower left lateral mowing unit

Raise right lateral mowing unit

• Available in automatic mode.

Lower right lateral mowing unit

Set/start width displacement

Set/start overcut

Preselecting left cross conveyor belt

Preselecting right cross conveyor belt

• Available in manual mode.

• Available in working screen “Cross conveyor belt”.

• Preselected cross conveyor belts are highlighted in colour, (

Lift left cross conveyor belt • Available in automatic mode.

, ).

Lower left cross conveyor belt

Lift right cross conveyor belt

Lower right cross conveyor belt

100

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14.3

Displays in the work fields

h

1

0:00

100 %

40 cm

Terminal - Machine Functions 14

Displays in the work fields 14.3

0,0

100 %

40 cm ha

EQG000-001

Icon h ha ac

50 %

50 %

Designation

Operating hours counter

Total surface counter

Set mower relief.

Set width shift.

Explanation

• The operating hours counter is running when the electronic system is turned on and the operating hours counter is activated.

• The adjacent number indicates the current customer counter.

• Is only displayed if the tractor sends the signal “forward travel” to the job computer of the machine.

• Depending on country setting in the terminal.

• Setting range 0 % to 100 %

• The number next to the graphic is touchable.

• Setting range (0 to 40 cm in steps of 8 cm).

The mower is lifted.

The mower is lowered.

The right mower is extended.

• Width shift

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Original Operating Instructions 150000703_03_en 101

14 Terminal - Machine Functions

14.3

Displays in the work fields

Icon Designation

The right mower is retracted.

Explanation

• Width shift

The left mower is extended.

The left mower is retracted.

The mower is folded down.

Icon

The mower is folded up.

Float position

No movement on the machine.

Designation

Set the speed of cross conveyor belts.

Explanation

Setting range manual mode:

• 50 % to 100 %

Setting range in automatic mode for version with accelerator rollers:

• 0 % to 100 %

• The number next to the graphic is touchable.

The cross conveyor belt is lowered.

The cross conveyor belt is lifted.

Set left accelerator roller.

• Available in automatic mode.

If mode “Manual setting” was selected in sub-menu “Setting the Accelerator Rollers”,

Set right accelerator roller.

• the number next to the graphic is touchsensitive.

• Setting range 0 % to 100 %

The left accelerator roller is lowered.

The left accelerator roller is lifted.

The right accelerator roller is lowered.

The right accelerator roller is lifted.

102

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Original Operating Instructions 150000703_03_en

Terminal - Machine Functions 14

Displays in the work fields 14.3

14.3.1

Mower displays

h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

EQG000-001

Icon

Icon

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

50 %

50 %

Meaning

The front mounted mower is raised.

The front mounted mower is in the working position.

Explanation

• Is only displayed if the front mounted mower is mounted.

Meaning

The machine is in the transport position.

The machine is not in the final transport position.

.

Explanation

• The outrigger arms are completely retracted and secured.

• The outrigger arms are not completely retracted and they are not secured.

The machine is below the transport position.

The machine is above the headland position.

• The cross conveyor belt is folded up.

The machine is in headland position.

The machine is in working position.

The machine is above the headland position.

• The cross conveyor belt is in working position.

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14 Terminal - Machine Functions

14.4

Calling up working screen

Icon Meaning

The machine is in headland position.

The machine is in working position.

Explanation

• The cross conveyor belt is in working position.

14.4

Calling up working screen

Road travel screen Example menu

104

EQC000-004 / EQ000-157

From the road travel screen

„ Press .

Æ Depending on the position of the side mounted mowers, the working screen “Lift/lower front mounted mower” or the working screen “Lift/lower mowers” is displayed.

Working screen “Lift/lower front mounted mower”

Working screen “Lift/lower mowers” h

1

0:00

40 cm 40 cm h

1

0:00

100 %

40 cm

0,0

100 %

40 cm ha

50 %

50 %

50 %

EQG000-006_1

From each menu

ü One menu is called up.

„ Press longer.

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Original Operating Instructions 150000703_03_en

Terminal - Machine Functions 14

Calling up working screen 14.4

Calling up working screen “Lift/lower front mounted mower”

ü The lateral mowers are in transport position and locked.

„ To bring up working screen “Lift/lower front mounted mower”, press , , ,

, , until is displayed in the terminal.

Æ The working screen “Lift/lower front mounted mower” is displayed,

refer to page 107 .

Calling up working screen “Lift/lower mowers”

ü The lateral mowers are in headland position or working position.

„ To bring up the working screen “Lift/lower mowers”, press , ,

, until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers” is displayed, refer to page 108 .

, ,

Calling up working screen “Lift/lower mowers by pressing and holding down key”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Lift/lower mowers by pressing and holding down key”, press

, , , , , until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers by pressing and holding down key” is displayed, refer to page 111

.

Calling up working screen “Overcut/width shift”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Overcut/width shift”, press , ,

until is displayed in the terminal.

Æ The working screen “Overcut/width shift” is displayed,

refer to page 113

.

,

Calling up working screen “Cross conveyor belt”

ü The mower is equipped with cross conveyor belt.

ü The side mounted mowers are in headland position or working position.

„ To call up working screen “Cross conveyor belt”, press , , ,

until is shown in the display.

Æ

The working screen “Cross conveyor belt” is displayed, refer to page 114

.

,

,

,

,

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Original Operating Instructions 150000703_03_en 105

14 Terminal - Machine Functions

14.5

Calling up road travel screen

Calling up working screen “Hydraulic system”

ü The lateral mowers are in working or transport position (locked).

„ To call up working screen “Hydraulic system”, press , ,

until is displayed in the terminal.

Æ The working screen “Hydraulic system” is displayed,

refer to page 117

.

,

14.5

Calling up road travel screen

, ,

14.6

106

EQG000-026

To call up the road travel screen, the following preconditions must be fulfilled:

ü The lateral mowers are in transport position and locked.

ü The front mounted mower is lifted and is not in float position.

If the above mentioned preconditions are not fulfilled, the terminal changes automatically to road travel screen after approx. 60 seconds.

Working screens in manual mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 122 .

ü

The manual mode is called up, refer to page 122 .

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Original Operating Instructions 150000703_03_en

14.6.1

Terminal - Machine Functions 14

Working screens in manual mode 14.6

Working screen “Lift/lower front mounted mower”

h

1

0:00

40 cm 40 cm

50 %

EQG000-002_1

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

„ Call up working screen “Lift/lower front mounted mower”,

refer to page 105

.

14.6.1.1

Lowering front mounted mower

„ Press and hold down .

14.6.1.2

Lifting front mounted mower

„ Press and hold down .

14.6.1.3

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

EQ001-034

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Original Operating Instructions 150000703_03_en 107

14 Terminal - Machine Functions

14.6

Working screens in manual mode

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

14.6.1.4

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links, if necessary.

„ Make certain via visual inspection that the side guards are folded up.

14.6.2

Working screen “Lift/lower mowers”

The basic screen “Lift/lower mowers” appears only when both lateral mowers are in headland position or working position.

„ Call up working screen “Lift/lower mowers”,

refer to page 105 .

14.6.2.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.2.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 139 .

108

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Original Operating Instructions 150000703_03_en

Terminal - Machine Functions 14

Working screens in manual mode 14.6

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.2.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers

„ Press and hold down .

Æ The preselected mowers lower up to working position.

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Original Operating Instructions 150000703_03_en 109

14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.2.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers

„ Press and hold down .

Æ The preselected mowers lift up to headland position.

14.6.2.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 139

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

110

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

14.6.2.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.3

Working screen “Lift/lower mowers by pressing and holding down key”

The basic screen “Lift/lower mowers by pressing and holding down key” is only displayed when both lateral mowers are in headland position or working position. In basic screen “Lift/lower mowers by pressing and holding down key”, the keys (icons) to lift/lower the mowers are designed as keys to be pressed while the function is executed.

“Pressing and holding down key” means: The function is performed as long as the key (icon) is actuated).

„

The working screen “Lift/lower mowers by pressing and holding down key” is called, refer to page 105

.

14.6.3.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.3.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 139 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

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Original Operating Instructions 150000703_03_en 111

14 Terminal - Machine Functions

14.6

Working screens in manual mode

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers by pressing and holding down key

„ Press and hold down .

Æ The float position for the mowers is annulled.

14.6.3.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers by pressing and holding down key

„ Press and release .

Æ The float position for the mowers is annulled.

14.6.3.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 139

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

112

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.4

Working screen “Overcut/width schift”

In working screen “Overcut”, the working width of the lateral mowers to the front mounted mower can be adapted so that no crop residues will remain when driving straight ahead/around curves.

If both lateral mowers are preselected, the lateral mowers move at the same time to the right or left (width shift). Both lateral mowers can be moved simultaneously from right to left via width shift so that no crop residues will accumulate when mowing on slopes.

The working screen “Overcut/width shift” will only be applicable when both side mounted mowers are in headland position or working position.

„ The working screen “Overcut/width shift” is called up,

refer to page 105 .

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Original Operating Instructions 150000703_03_en 113

14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.4.1

Increasing/reducing overcut

INFORMATION

Keep in mind that only one side mounted mower must be preselected to set the overcut.

„ To preselect side mounted mower, press or .

ð The preselected icon is highlighted in colour (

„ Press to increase the overcut.

, ).

„ Press to reduce the overcut.

14.6.4.2

Increasing/reducing width shift

INFORMATION

Both side mounted mowers must be preselected so that the width shift can be set.

„ To preselect both lateral mowers, press and .

ð The preselected icons are highlighted in colour ( , ).

Æ In the display the icons , change to , . The width shift is activated.

„ Press to move both mowers to the right.

„ Press to move both mowers to the left.

14.6.5

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 105 .

114

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Original Operating Instructions 150000703_03_en

14.6.5.1

Lifting/lowering cross conveyor belt on right

Terminal - Machine Functions 14

Working screens in manual mode 14.6

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.2

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.3

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

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Original Operating Instructions 150000703_03_en 115

14 Terminal - Machine Functions

14.6

Working screens in manual mode

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.4

Setting the speed of cross conveyor belts

1

116

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

14.6.6

Terminal - Machine Functions 14

Working screens in automatic mode 14.7

Working screen “Hydraulic system”

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

„

The working screen “Hydraulic system” is displayed, refer to page 106

.

Depressurizing the hydraulic system

„ Press .

Æ All valves are opened for several seconds.

14.6.7

Changing to automatic mode

„ Press .

Æ The display shows the symbol (automatic mode).

14.7

Working screens in automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 122 .

ü Automatic mode is called,

refer to page 117

.

14.7.1

Lowering front mounted mower

„ Press and hold down .

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 117

14 Terminal - Machine Functions

14.7

Working screens in automatic mode

14.7.2

Lifting front mounted mower

„ Press and hold down .

14.7.3

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

14.7.4

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

14.7.5

Setting the speed of cross conveyor belts

118

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Machine Functions 14

Working screens in automatic mode 14.7

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

14.7.6

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Lifting/lowering lateral mowers individually

Lower right side mounted mower from headland position to working position

„ Press and release .

Lift right side mounted mower from working position to headland position

„ Press and release .

Lower left side mounted mower from headland position to working position

„ Press and release .

Lift left side mounted mower from working position to headland position

„ Press and release .

14.7.7

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 139 .

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 119

14 Terminal - Machine Functions

14.7

Working screens in automatic mode

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.8

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 139

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

120

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Machine Functions 14

Working screens in automatic mode 14.7

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.9

Increasing/reducing overcut

By means of overcut, the working width of side mounted mowers to the front mounted mower can be adapted so that there will remain no crop residues when driving straight ahead/around curves.

For the overcut, two different values saved separately can be preset. (e.g. straight ahead driving/driving around curves). The values are entered in menu “Setting the Overcut”.

An input mask opens by tipping the value in front of the icon overcut can be increased or reduced continuously during operation.

in the main window. The

Presetting the first value

„ Press

Auto

once.

Presetting the second value

„ Press

Auto

again.

Setting the overcut during operation

„ Tip the value in front of .

ð The input mask opens.

„ Increase or reduce value.

„ Confirm entry by pressing OK .

Calling up sub-menu “Setting the Overcut”

„ Press and hold down

Auto

.

Æ The menu “Setting the Overcut” is displayed,

refer to page 135 .

14.7.10

Presetting width shift

Both side mounted mowers are moved simultaneously from right to left (round travel) via width shift so that no crop residues will accumulate when mowing on slopes. The values are entered in menu “Setting the Width Shift”.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 121

14 Terminal - Machine Functions

14.8

Operating machine via joystick

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 138 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 136

.

Preset right width shift.

„ Press

Auto

once.

Preset left width shift.

„ Press

Auto

again.

Bring up sub-menu “Setting the Width Shift”

„ Press and hold down

Auto

.

Æ

The display shows menu 2 “Width Shift”, refer to page 136 .

14.7.11

Changing to manual mode

„ Press .

Æ The display shows the icon (manual mode).

14.8

14.8.1

Operating machine via joystick

Auxiliary functions (AUX)

There are terminals which support the additional function “Auxiliary” (AUX). By means of this function, programmable keys of peripheral equipment (e.g. joystick) can be assigned with functions of the connected job computers. A programmable key can be assigned with several different functions. If key assignments are saved, the display shows corresponding menus when switching on the terminal.

The following functions are available in the “Auxiliary” (AUX) menu:

Auxiliary

Auto

Function in automatic mode

Width shift

Function in manual mode

Not available

Retract side mounted mower right by

8 cm

Retract side mounted mower right by pressing and holding down key

Extend right side mounted mower by

8 cm

Extend right side mounted mower by pressing and holding down key

122

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Auxiliary

Terminal - Machine Functions 14

Operating machine via joystick 14.8

Function in automatic mode

Retract left side mounted mower by

8 cm

Function in manual mode

Retract left side mounted mower by pressing and holding down the key

Extend left side mounted mower by

8 cm

Extend left side mounted mower by pressing and holding down the key

Width shift one step to the left Not available

Width shift one step to the right Not available

Auto

Lift side mounted mowers from working position to headland position

Lower side mounted mowers from headland position to working position

Lift/lower right side mounted mower Not available

Lift/lower left side mounted mower Not available

Lift/lower front mounted mower

Overcut Not available

Lift front mounted mower by pressing and holding down the key

Lower front mounted mower by pressing and holding down the key

Lift the left side mounted mower by pressing and holding down the key

Lower the left side mounted mower by pressing and holding down the key

Lift the right side mounted mower by pressing and holding down the key

Lower the right side mounted mower by pressing and holding down the key

Activate/deactivate SectionControl

ON / OFF

Pressing and holding down key = The function is executed as long as the key is actuated.

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

Auxiliary Function in automatic mode Function in manual mode

Lift/lower right cross conveyor belt Not available

Lift/lower left cross conveyor belt Not available

Cross conveyor belt faster

Cross conveyor slower

INFORMATION

For further information, please refer to the operating instructions of the used terminal.

14.8.2

Auxiliary assignment of joystick

INFORMATION

The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires.

For further information, please refer to the operating instructions of the used terminal.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

Recommended configuration of a Fendt joystick

EQ000-545

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

Recommended configuration of a WTK joystick

EQ000-540

ü The switch (1) on the back is in the upper position.

The LED (2) lights up red.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

EQ000-541

ü The switch (1) on the back is in the bottom position.

The LED (2) lights up green.

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14 Terminal - Machine Functions

14.8

Operating machine via joystick

EQ000-544

ü The switch (1) on the back is in the centre position.

The LED (2) lights up yellow.

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Terminal - Menus 15

Menu structure 15.1

15

15.1

Terminal - Menus

Menu structure

Menu

1

Auto

Sub-menu

2

Auto

3

7

13

4

5

Auto

6

14

13-1 n

13-2 h all h

14-1

14-2

14-3

Designation

Overcut, refer to page 135

Width Shift, refer to page 136

Front Mounted Mower, refer to page 137

Accelerator Rollers, refer to page 138

Manual Control / Time Control / Distance Control,

refer to page 139

Lowering speed, refer to page 141

Overlap, refer to page 142

Counters, refer to page 143

Customer Counter, refer to page 143

Total Counter, refer to page 146

ISOBUS, refer to page 148

Menu 14-1 “Diagnostics Auxiliary (AUX)”,

refer to page 148

Diagnostics Driving Speed Indicator/Direction

Display,

refer to page 149

Setting the Background Colour,

refer to page 150

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15 Terminal - Menus

15.2

Recurring icons

Menu

14

Sub-menu

14-5

14-7

14-9

14-10

14-11

15

15-4

15-5

15-6

15-1

15-2

15-3

Designation

SectionControl,

refer to page 151

Switching Number of Keys, refer to page 153

Switching Between the Terminals, refer to page 154

Switching between Task Controllers,

refer to page 155

Switching Between Data Loggers, refer to page 155

Settings,

refer to page 156

Sensor Test, refer to page 157

Actuator Test,

refer to page 161

Manual Operation without Confirmation Prompts,

refer to page 165

Error List, refer to page 167

Software Information,

refer to page 168

Technician Level, refer to page 169

15.2

Recurring icons

To navigate in the menu level/menus, the following icons appear again and again.

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Icon Designation

Arrow pointing up

Arrow pointing down

Terminal - Menus 15

Recurring icons 15.2

Explanation

Move up in order to select something.

Move down in order to select something.

Arrow pointing to the right Move to the right in order to select something.

Arrow pointing to the left Move to the left in order to select something.

Disk Save the setting.

ESC

DEF

Sensor test

Actuator test

Disk

Leave menu without saving.

By pressing the key longer, the previously viewed working screen is called up.

Reset to factory setting.

Quick access to sensor test (sensors relevant for this menu)

Quick access to actuator test (actuators relevant for this menu)

The mode or value is saved.

Plus

Minus

Increase the value.

Reduce the value.

Arrow pointing to the right Display next mode.

Arrow pointing to the right Display previous mode.

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15 Terminal - Menus

15.3

Bring up menu level

15.3

Bring up menu level

EQ000-504 / EQ000-917

„ To bring up the menu level from the working screen, press .

Æ The display indicates the menu level.

Depending on how the machine is equipped, the menu level 4 is divided into the following menus:

Icon

Auto

Designation

Menu 1 “Overcut” refer to page 135

Auto Menu 2 “Width Shift”,

refer to page 136

Auto

Menu 3 “Front Mounted Mower”,

refer to page 137

Menu 4 “Accelerator Rollers”,

refer to page 138

Menu 5 “Manual Control/Time Control/Distance Control”,

refer to page 139

Menu 6 “Lowering Speed”, refer to page 141

Menu 7 “Overlap”,

refer to page 142

Menu 13 “Counters”, refer to page 143

Menu 14 “ISOBUS”, refer to page 148

Menu 15 “Settings”,

refer to page 156

15.4

Selecting a menu

Calling up menu

The menus are selected depending on used terminal (touch sensitive or not touch sensitive).

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15.5

Terminal - Menus 15

Changing value 15.5

For version with “Touch sensitive and not touch sensitive terminal”

By means of adjacent keys

„ To select a menu, press the keys next to

ð The selected menu is highlighted in colour.

or until the desired menu is selected.

„ To call up the menu, press the key next to .

Æ The menu opens.

INFORMATION

When equipped with “touch sensitive terminal”, the icons can directly be pressed.

By means of the scroll wheel

„ Select the desired menu by means of scroll wheel.

ð The selected menu is highlighted in colour.

„ To call up the menu, press the scroll wheel.

Æ The menu opens.

For version with touch sensitive terminal

By pressing the icons

„ To call up a menu, press the icon (e.g.

Æ The menu opens.

Leaving menu

„ Press or adjacent key.

Æ The menu closes.

) in the display.

Changing value

For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive).

For version with touch sensitive or not touch sensitive terminal

• By means of the scroll wheel

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15 Terminal - Menus

15.5

Changing value

Additionally for “Touch sensitive terminal” version

• By pressing or .

• By tipping the blue value on the display.

If a numeric value is tipped, an input mask opens. For further information on entering values in the input mask, refer to the enclosed operating instructions of the terminal.

Examples:

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

Via plus/minus

The icon in the upper line indicates that the displayed value is saved.

„ To increase the value, press .

„ To reduce the value, press .

ð The icon in the upper line disappears.

„ Press to save the value.

Æ An audio signal will be heard.

Æ The set value is saved

Æ The icon in the upper line is displayed.

134

Using the value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

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15.6

15.7

Terminal - Menus 15

Changing mode 15.6

Changing mode

It is possible to select between different modes in individual menus.

The symbol in the upper line indicates that the displayed mode is saved.

„ Press to bring up the next mode.

„ Press to bring up the previous mode.

ð The icon in the upper line disappears.

„ Press to save.

Æ An audio signal is sound, the set mode is saved and the icon line.

is displayed in the upper

„ To leave the menu, press .

Menu 1 “Overcut”

EQ000-917 / EQ000-522

ü For The menu level is active,

refer to page 132

.

„ Press

Auto

to open the menu.

Æ The display shows menu “Overcut”.

Recurring icons refer to page 130 .

Setting the overcut

„ Change value,

refer to page 133

.

1

1

1

1

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15 Terminal - Menus

15.8

Menu 2 “Width shift”

15.8

Menu 2 “Width shift”

1 1

2 2

EQ000-917 / EQ000-523

The both side mounted mowers can be moved simultaneously to the right or to the left (round trip) via width shift so that no crop residues accumulate when mowing on slopes. The upper values (1) are adopted automatically by the system, diagonal for the lower values (2).

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 138 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 136

.

ü For The menu level is active,

refer to page 132

.

„ Press

Auto

to open the menu.

Æ The display shows menu “Width Shift”.

Recurring icons refer to page 130 .

Setting the width shift

„ Change value,

refer to page 133

.

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Terminal - Menus 15

Menu 3 “Front Mounted Mower” 15.9

Preset width shift and accelerator rollers at the same time.

15.9

1

16 24

1

24 24

2

24

EQ000-523 / EQ000-926

24 40 % 60 %

„ Set values (1) to the same value.

ð The right figure is shown in the display.

„ Set the values (2) for accelerator rollers.

Æ Via function “Preset width shift”, the accelerator rollers can be started simultaneously with width shift for round trip. The values (2) are adopted automatically by the system, diagonally for round trip.

Menu 3 “Front Mounted Mower”

EQ000-917 / EQ000-524

ü For The menu level is active,

refer to page 132

.

„ Press to open the menu.

Æ The display shows menu “Front Mounted Mower”.

Recurring icons refer to page 130 .

You can select between three modes.

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15 Terminal - Menus

15.10 Menu 4 “Accelerator Rollers”

Icon Explanation

• The front mounted mower is lifted/lowered via control unit on tractor side.

Mode 1/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is always lifted completely.

Mode 2/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is lifted time-controlled.

• The time for lifting can be set.

Mode 3/3

Changing mode

„ Call up and save mode,

refer to page 135 .

Setting the lifting time

„ Select and save mode 3.

„ Change value,

refer to page 133

.

15.10

Menu 4 “Accelerator Rollers”

EQ000-917 / EQ000-525

ü For The menu level is active,

refer to page 132

.

„ Press

Auto

to open the menu.

Æ The display shows menu “Accelerator Rollers”.

Recurring icons refer to page 130 .

You can select between two modes:

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Terminal - Menus 15

Menu 5 “Manual Control/Time Control/Distance Control” 15.11

Icon

AUTO

Mode 1/2

Mode 2/2

Designation

Accelerator rollers systemcontrolled

Explanation

• The height of the accelerator rollers is determined by the system in automatic mode and is adapted to the speed of the cross conveyor belt.

Manual setting of accelerator rollers

• The manual value input for accelerator rollers ( , ) is released in the main window for automatic mode.

• The value input in the main window is touchable.

Changing mode

„ Call up and save mode,

refer to page 135 .

15.11

Menu 5 “Manual Control/Time Control/Distance Control”

5

1/3

EQ000-917 / EQ000-734

ü For The menu level is active,

refer to page 132

.

„ Press to open the menu.

Æ The display shows menu “Manual Control/Time Control/Distance Control”.

Recurring icons refer to page 130 .

You can select between three modes.

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15 Terminal - Menus

15.11 Menu 5 “Manual Control/Time Control/Distance Control”

Icon Designation

Manual control

Explanation

• With key ( / ) pressed, first the front mounted mower are lowered or

Mode 1/3 raised. After releasing the key ( /

Mode 2/3

Mode 3/3

Time control

Distance control

Changing mode

„ Call up and save mode,

refer to page 135 .

Setting the time control for mode 2

), the side mounted mowers are lowered or raised.

• Determines the delay time of lifting or lowering of the lateral mowers to the front mounted mower.

• The delay time can be set, refer to page 140 .

before the side mounted mowers are lifted or lowered to the front mounted mower.

• The route can be set,

refer to page 141

.

5.0

s

2/3

5.0

s

140

1

2

3

3

EQ000-917 / EQ000-735

„

Select and save mode 2, refer to page 135

.

Display area

Pos.

(1)

(2)

(3)

Designation

Delay time for lifting

Delay time for lowering

Value input

Explanation

• Selectable

Entering delay time

„ Change value,

refer to page 133

.

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Original Operating Instructions 150000703_03_en

5

Terminal - Menus 15

Menu 6 “Lowering Speed” 15.12

EQ000-917 / EQ000-736_1

„

Select and save mode 3, refer to page 135

.

Display range

Pos.

(1)

(2)

(3)

Designation

Distance to be covered for lifting

Distance to be covered for lowering

Value input

Explanation

• Selectable

1

8,0 m

3

3/3

2

6,0 m

3

Entering route

„ Change value,

refer to page 133

.

15.12

Menu 6 “Lowering Speed”

EQ000-917 / EQ000-699_1

ü For The menu level is active,

refer to page 132

.

„ Press to open the menu.

Æ The display shows menu “Lowering Speed“.

Recurring icons refer to page 130 .

1

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15 Terminal - Menus

15.13 Menu 7 “Overlap”

Display range

Pos

(1)

Designation

Lowering speed

Setting the lowering speed

„ Change value,

refer to page 133

.

15.13

Menu 7 “Overlap”

Explanation

• 1 = highest lowering speed

• 2 = middle lowering speed

• 3 = lowest lowering speed

1

EQ000-917 / EQ000-918

In this menu, the accuracy of the counter “Surface counter” can be set by means of overlap.

ü For The menu level is active,

refer to page 132

.

„ Press to open the menu.

Æ The display shows menu “Overlap“.

Recurring icons refer to page 130 .

Display range

Pos.

(1)

Designation

Value for overlap

Explanation

• Selectable

Setting the overlap

„ Change value,

refer to page 133

.

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Terminal - Menus 15

Menu 13 “Counters” 15.14

15.14

Menu 13 “Counters”

EQ000-917 / EQ000-919

ü For The menu level is active,

refer to page 132

.

„ Press to open the menu.

Æ The display shows “Counters” menu.

Depending on how the machine is equipped, the menu “Counters” is divided into the following sub-menus:

Icon Designation

Menu 13-1 “Customer Counter”, refer to page 143

n h

Menu 13-2 “Total Counter”,

refer to page 146

all h

15.14.1

Menu 13-1 “Customer Counter”

EQ000-919 / EQ000-526

ü

Menu 13 “Counter” is called.“ refer to page 143 .

„ Press n h to open the menu.

Æ The display shows the “Customer Counter” menu.

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15 Terminal - Menus

15.14 Menu 13 “Counters”

Display range customer counter

Icon Designation

Customer counters

Recurring icons refer to page 130 .

Calling up detail counter/customer counter

Explanation

• Customer counters 1 to 20.

• The activated customer counter is highlighted in grey (

• The selected customer counter is located between the lines.

).

• The selected customer counter must not be activated.

• The designation next to the customer counter can be selected. The input mask opens.

• The detail counter is called up by tipping

the icon,, refer to page 144

144

EQ000-526 / EQ000-527

ü The menu 13-1 “Customer Counter” is active.

„ To bring up the detail counter, press .

„ To bring up customer counter, press

Icon

.

Designation

Delete the values for the selected customer counter

Explanation

• The designation is not deleted.

Display detail counter • Additional counter information for the selected customer counter is displayed.

Display customer counter • A list of all customers is displayed.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 13 “Counters” 15.14

Display range detail counter

Icon Designation Explanation

Activated customer counter • Here customer counter 1

Name h ha ac

Operating hours counter

“Surface” counter

“Total area” counter

Counter “Mowed without cross conveyor belt”

• The operating hours counter counts when the electronics is turned on and the PTO shaft is running.

• This counter will only appear when the corresponding parameter is released in menu “Technician”.

• The “Surface” counter counts when the tractor sends the “forward travel” signal to the job computer and at least one mower is used.

• The “Surface” counter stops as soon as the tractor is at standstill or no mower is used.

• The displayed area must not correspond to the actually mowed area as it is also possible that mowing was carried out with tractors which have not send the

“forward travel” signal.

• Left column time:

• Total time of counters “Mowed with cross conveyor belt” and “Mowed without cross conveyor belt”.

• Right column time:

• Sum of surface mowed with and without cross conveyor belt.

• Left column time:

• The time during which it was mowed without cross conveyor belt.

• Right column time:

• The area mowed without cross conveyor belt

Counter “Mowed with cross conveyor belt”

• Left column time:

• The time during which it was mowed with cross conveyor belt.

• Right column time:

• The area which was mowed with cross conveyor belt

Create designation for customer counter

• You can create a name for each customer counter.

• The input is limited to 15 characters.

• Touchable

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15 Terminal - Menus

15.14 Menu 13 “Counters”

Activating customer counter

ü The detail counter is called.

„ To select the customer counter, press or .

„ To activate the customer counter, press .

Æ The new activated customer counter is highlighted in grey.

Resetting customer counter

The customer counter to be reset must not be activated.

„ To select the customer counter, press or .

„ Press .

ð The selected customer counter is reset to zero.

ð The designation of the customer counter is not deleted.

Changing the designation of a customer counter

„ Press on “Designation”.

ð An input mask opens.

„ Enter designation via keypad.

„ Press to save the designation.

„ In order to leave the input mask without saving, press .

15.14.2

Menu 13-2 “Total Counter”

The total operating hours counter starts to count as soon as the electronics is turned on and the

PTO shaft is running. The total operating hours counter cannot be deleted.

146

EQ000-919 / EQ000-528

ü Menu 13 “Counters” is called,

refer to page 143

.

„ Press all h to open the menu.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 13 “Counters” 15.14

ð The display shows the “Total Counter” menu.

Display range

Icon Designation

“Surface” counter

Explanation

• Depending on set system of units.

ha

/ ac

Operating hours counter h

Total counter • Cannot be deleted.

• The total counter consists of total operating hours counter h

and total surface counter ha

.

• Can be deleted.

Season counter 1

1

Day counter 2

2

• Can be deleted.

Resetting season counter

„ Press

1

.

Æ The season counter is reset to zero.

Resetting day counter

„ Press

2

.

Æ The day counter is reset to zero.

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15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

15.15

Menu 14 “ISOBUS”

EQ000-917 / EQ000-154_1

ü The menu level has been selected,

refer to page 132 .

„ To open the menu, press .

Æ The display shows the "ISOBUS" menu.

Depending on how the machine is equipped, the “ISOBUS” menu is divided into the following sub-menus:

Icon Designation

Menu 14-1 “Diagnostics Auxiliary (AUX)“, refer to page 148

Menu 14-2 “Diagnostics Driving Speed Indicator/Direction Display”,

refer to page 149

Menu 14-3 “Setting the Background Colour”,

refer to page 150

Menu 14-5 “SectionControl”, refer to page 151

Menu 14-7 “Switching Number of Keys”, refer to page 153

Menu 14-9 “Switching Between the Terminals”, refer to page 154

Menu 14-10 “Switching Between Task Controllers”,

refer to page 155

Menu 14-11 “Switching between Data Loggers”, refer to page 155

15.15.1

Menu 14-1 “Diagnostics Auxiliary (AUX)”

The joystick icon is shown in the display. When functions are operated via joystick, the display lists the icons of these functions. The functions are not executed in this menu.

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Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

EQG000-011

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ Press to open the menu.

Æ The display shows the menu “Diagnostics Auxiliary (AUX)“

15.15.2

Menu 14-2 “Driving speed/direction of travel diagnostics”

14-2

< - - 0

3,9 km/h

8 m

400 UPM

1 2 3 4

EQG000-012

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ Press to open the menu.

Æ The display shows menu „Diagnostics of driving speed/direction of travel“.

5

Display area

Icon Designation

Wheel-based speed

Explanation

Value is provided by tractor via ISOBUS.

<--- 0

0 --->

PTO speed

Forward travel

Reverse travel

Parameter selected ISOBUS evaluation

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15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

Icon Designation

Parameter not selected

Explanation

ISOBUS evaluation

1

2

3

4

Working lights “Tractor rear/top”

Working lights “Tractor right/left side”

Working lights “Tractor accessory equipment”

Working lights “Tractor accessory equipment retrofitted”

Tractor parking light day/ night

State:

Working lights not activated.

Working lights on.

Working lights off.

5

15.15.3

Menu 14-3 “Setting the Background Colour”

EQG000-042

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ Press to open the menu.

Æ The display shows menu “Background Colour “.

Recurring icons refer to page 130 .

Display area

One of three modes can be selected.

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Icon

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Designation Explanation

Background colour white Recommended for the day.

Mode 1/3

Background colour grey Recommended for the night.

Mode 2/3

Mode 3/3

Background colour automatic

The background colour is specified by the tractor via the parking light.

• Tractor parking light on, background colour grey.

• Tractor parking light off, background colour white.

Changing mode

„ Call up and save mode,

refer to page 135 .

15.15.4

Menu 14-5 “SectionControl”

In this menu the following data must be entered for SectionControl:

• Distance from front mounted mower to rear mounted mower

• Working width front mounted mower

• Delay for lifting the front mounted mower

• Delay for lowering the front mounted mower

Based on entered data, the system determines the GPS-controlled mower lifting.

In order to prevent that the side mounted mowers lower unintentionally into the swath when mowing with cross conveyor belt, the box for swath marking can be ticked.

If swath marking is activated, the entire area ( ) is marked as worked, irrespective of any remaining unmown crop stalks on the ground. The advantage of this is that the mowers do not lower unintentionally into the swath.

If swath marking is not activated, the entire area ( ) is marked as worked. The system detects unmown crop stalks (even the smallest strips) although a swath was laid above these crop stalks. The disadvantage of this is that the system lowers the mowers when driving over a swath the next time even though there is a swath on the ground.

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15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

14-5 14-5

600 cm

300 cm

600 cm

300 cm

0,0 s

2,0 s

0,0 s

2,0 s

EQG000-023

ü The accessories kit 167 “Parts kit front mounted mower control” is mounted.

ü The accessories kit 218 “

KRONE DigitalSystems

SectionControl machine” is mounted.

ü

In “Front Mounted Mower” menu, either mode 2/3 or mode 3/3 is selected, refer to page 137

.

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ Press to open the menu.

Æ The display shows menu “SectionControl”.

Recurring icons refer to page 130 .

Display range

Icon Designation

Distance from front mounted mower to rear mounted mower

Explanation

• Measured between cutterbar of front mounted mower and cutterbar of rear mounted mower.

• The value can be selected.

Working width front mounted mower

• The value can be selected.

Delay for lifting the front mounted mower

• The value can be selected.

Delay for lowering the front mounted mower

• The value can be selected.

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EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Icon Designation

Box for swath marking ticked

Explanation

• When the cross conveyor belts are lowered, the entire area ( ) up to the middle of the attachment is marked as worked, irrespective of any remaining unmown crop stalks on the ground.

Box for swath marking unticked

• The worked area that is marked (

) corresponds to the working width of the rear unit.

„ Enter the values for the distance from front mounted mower to rear mounted mower, working width of front mounted mower and delay for lift/lower front mounted mower.

„ Change value,

refer to page 133

.

Tick/untick the box for swath marking

„ To tick the box for swath marking, press .

In the display, the icon changes from to .

„ To untick the box for swath marking, press .

In the display, the icon changes from to .

15.15.5

Menu 14-7 "Changing over number of keys"

INFORMATION

This menu is only available on ISOBUS terminals with less than 8 keys.

For ISOBUS terminals with less than 8 keys, an additional ISOBUS joystick is recommended for a more convenient operation of the attached machine. For the assignment of the joystick

refer to page 124

.

In this menu the working screen is set to 5 or 8 keys. When changing to eight keys, additional keys are virtually included and can be reached by scrolling.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 153

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

14-7

1/2

EQ000-154_1 / EQ000-159_1

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ Press to open the menu.

Æ The display shows menu “Switching Number of Keys”.

Recurring icons refer to page 130 .

The current status is displayed as an icon.

Icon Designation

Terminal with five keys without virtual keys

Mode 1/2

Terminal with less than eight keys and use of virtual keys.

Mode 2/2

Changing mode

„ Call up and save mode,

refer to page 135 .

15.15.6

Menu 14-9 “Switching Between the Terminals”

INFORMATION

This menu is only available if several ISOBUS terminals are connected.

When switching over for the first time, the configuration of the machine is loaded into the next terminal. The loading process may take a few minutes. The configuration is stored in the memory of the next terminal.

Up to the next call, the machine is no longer available in the previous terminal.

When restarting, the system makes attempts to start the last used terminal. If the last used terminal is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new terminal and loads the specific menus into the terminal. Loading may take a few minutes.

154

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ To change to the next terminal, press .

15.15.7

Menu 14-10 “Switching between Task Controllers”

INFORMATION

This menu is only available if several Task Controllers are connected.

The first time you switch over, the configuration of the next Task Controller is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next

Task Controller.

Up to the next call, the machine is no longer available in the previous Task Controller.

When restarting, the system makes attempts to start the last used Task Controller. If the last used Task Controller is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new Task Controller and loads the specific data into the

Task Controller. The loading process may take a few minutes.

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ To change to the next Task Controller, press .

15.15.8

Menu 14-11 “Switching between Data Loggers”

INFORMATION

This menu is only available if several data loggers are connected.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 155

15 Terminal - Menus

15.16 Menu 15 “Settings”

The first time you switch over, the configuration of the next data logger is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next data logger.

Up to the next call, the machine is no longer available in the previous data logger.

When restarting, the system makes attempts to start the last used data logger. If the last used data logger is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new data logger and loads the specific data into the data logger. The loading process may take a few minutes.

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 148

.

„ To change to the next data logger, press .

15.16

Menu 15 “Settings”

156

EQ000-917 / EQ000-157

ü For The menu level is active,

refer to page 132

.

„ To open the menu, press .

Æ The display shows the "Settings" menu.

Depending on how the machine is equipped, the menu “Settings” is divided into the following sub-menus:

Icon Designation

Menu 15-1 “Sensor Test”,

refer to page 157

Menu 15-2 “Actuator Test”,

refer to page 161

Menu 15-3 “Manual Operation without Conformation Prompt”, refer to page 165

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Icon

Terminal - Menus 15

Menu 15 “Settings” 15.16

Designation

Menu 15-4 “Error List”,

refer to page 167

Menu 15-5 “Software Information”, refer to page 168

Menu 15-6 “Technician Level”, refer to page 169

15.16.1

Menu 15-1 “Sensor Test”

WARNING

Danger of injury in the danger zone of the machine

If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.

Thus there is a risk of serious injuries or death.

„ Turn off PTO shaft.

In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted.

EQ000-157_1 / EQ000-920

ü

Menu 15 “Settings” is called, refer to page 156 .

„ Press to open the menu.

Æ The display shows the “Sensor Test” menu.

Testing the sensor

„ To test a sensor, press on the sensor symbol.

Æ Mask “Sensor test” opens.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 157

15 Terminal - Menus

15.16 Menu 15 “Settings”

158

EQ000-530 / EQ000-920

Icon Designation

Choose previous sensor

Explanation

Choose next sensor

Open “Sensor test” mask Mask “Sensor test” opens.

Close “Sensor test” mask The “Sensor Test” menu opens.

Leaving menu All entries and functions are cancelled by pressing the ESC key. Modifications made will not be adopted and the previously valid value will be kept.

Setting values:

The minimum and maximum setting value with attenuated sensor (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display.

The distance from the sensor to the metal must be adjusted so that in the attentuated state the bar is in the upper marking. Then check whether the bar is in unattenuated state in the lower marked area.

Possible sensors (depending on the machine configuration)

No.

B1

Sensor

B1

Designation

Front mounted mower top

B2 B2

B4 B4

R

Tank pressure

Speed mower right

B5

B7

B5 L

B7

R

Speed mower left

Cross conveyor belt right bottom

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

No.

B9

Sensor

B9

L

B11 B11

R

B12 B12

R

B13 B13

L

B14 B14 L

B16 B16

R

B17 B17

L

B18 B18

R

B19 B19

L

B29 B29

B36 B36

R

B37 B37

L

BM2 BM2

L

BM3 BM3

R

State digital sensors

Icon State

Alive (iron)

1

Not alive (no iron)

2

3 Cable break

Short circuit

4

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Designation

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

Position right (up to approx. 110°)

Position left (up to approx. 110°)

Transport position right

Transport position left

Terminal - Menus 15

Menu 15 “Settings” 15.16

PTO speed

Headland position right

Headland position left

Position accelerator roller left

Position accelerator roller right

159

15 Terminal - Menus

15.16 Menu 15 “Settings”

State load bolt

Icon

0

State

Sensor OK

Cable break/short circuit on the sensor

7

Connection to force measurement amplifier interrupted.

8

Communication error with force measurement amplifier

State communication

Icon State

Communication error with steering computer (ME)

ME

Communication error with KRONE PIC-I02 computer

PIC-I02

Communication error with KRONE PIC-I02 computer

PIC-I01

State pressure sensors

Icon p< bar

State

Pressure threshold is not reached.

p> bar

Pressure threshold is reached.

Diagnostics supply voltage

160

EQG000-017

No.

U1

Icon Designation

Supply voltage

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

Nominal voltages

Display

12V tot.

12V V term

12 VSi

12V ana

8V dig

12 V Pow2

12 V Pow3:

Setting range

11 - 14.5 V

11 - 14.5 V

11 - 14.5 V

11.9 - 12.1 V

8.7 - 8.9 V

11 - 14.5 V

11 - 14.5 V

15.16.2

Menu 15-2 “Actuator Test”

WARNING

Risk of injury due to non-observance of the safety routines

If the safety routines are not observed, people may be seriously injured or killed.

„ To avoid accidents, the safety routines must be read and observed, .

The actuator test is used to test the actuators installed on the machine. An actuator can only be tested when it is powered. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine possible errors in the actuator system.

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM:

I=

300

0mA

EQG000-018

ü

Menu 15 “Settings” is called, refer to page 156 .

„ Press to open the menu.

Æ The display shows “Actuator Test” menu.

Recurring icons refer to page 130 .

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 161

15 Terminal - Menus

15.16 Menu 15 “Settings”

Possible actuators (depending on how the machine is equipped)

No.

Y1

Actuator Designation

Pilot valve 1

Y5

Y6

Y2

Y4

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Y12

Y13

Y16

Y17

Y18

Y7

Y8

Y9

Y10

Y11

Y19

Y20

Y21

Float position left

Lower mower on right

Lift mower on right

Lower mower on left

Lift mower on left

Lower front mounted mower

Lift front mounted mower

Cross conveyor belt left*)

Cross conveyor belt right*)

Fold up*)

Fold up_3

Pendulum release right

Pendulum release left

162

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

No.

Y22

Actuator Designation

Working width left*)

Y24

Y25

Y26

Working width right*)

Reverse working width on right

Reverse working width on left

Y38

M1

M2

M3

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left (linear motor)

Adjust accelerator rollers on right (linear motor)

*) 2 valves which must be switched.

State actuators

Icon State

Actuator ON

1

Actuator OFF

2

No supply voltage; the fuse could be defective.

3 /

„ Observe the safety routine "Run actuator test safely",

refer to page 26

.

Diagnostics digital actuators

15-2

Y01

Fkt 1

Y02

Fkt 2 state: 2

OFF

Y04 kg

R

EQG000-019

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 163

15 Terminal - Menus

15.16 Menu 15 “Settings”

Errors are only displayed if the actuator is switched on and actuator test can be performed. The

LED on the plug can also be checked directly on the actuator.

WARNING! Functions are directly executed by energizing the actuators.

As a result, machine parts may start to move unintentionally, persons may be caught and injured. For actuator test, the machine must be in the working position.

ü The machine is in working position.

„ Press to switch on the actuator.

„ Press to switch off the actuator.

Diagnostics analogue actuators

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM:

I=

300

0mA

EQG000-020

A current (in mA) can be set with the PWM value (in parts per thousand).

With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature).

Engines

15-2

M1

M

M2 L

M3 R state: 2

OFF

EQ000-533

„ To carry out the function, press or .

164

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

15.16.3

Menu 15-3 "Manual operation without confirmation prompt"

WARNING

Risk of accident due to manual operation without confirmation prompt

Manual operation is performed when tractor engine is running and without confirmation prompt. The functions are performed immediately ( also in transport position ). Thus there is a risk of serious injuries or death.

ü The executing person must know which machine parts are actuated via manual operation.

ü The manual operation is only performed by persons familiar with the machine.

ü There is no one in the danger zone.

ü The manual mode is executed from a safe position outside the area that is affected by machine parts moved by the actuators (lateral mowers, front mounted mower, cross conveyor belt, ...).

„ Turn off PTO shaft.

„ Remove the universal shaft on the tractor.

„ In case of emergency, immediately switch off the hydraulic system.

„ If necessary, switch off the machine immediately, switch off the engine and remove the ignition key.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 165

15 Terminal - Menus

15.16 Menu 15 “Settings”

166

EQ000-157 / EQ000-537 / EQ000-538 / EQ000-539

ü

Menu 15 “Settings” is called, refer to page 156 .

„ To open the menu, press .

ð When selecting the menu "Manual operation without safety prompt", the display always indicates the error message .

„

To continue with manual operation, acknowledge the error message, refer to page 170 .

Æ The display indicates the "Manual operation without confirmation prompt" menu .

Recurring icons refer to page 130 .

Icon Designation

Call up the next page

Call up the previous page

Possible functions (depending on how the machine is equipped)

Icon Function

Lift right side mounted mower

Icon Function

Lift left cross conveyor belt

Lower right side mounted mower

Lift left side mounted mower

Lower left cross conveyor belt

Extend right side mounted mower

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Menu 15 “Settings” 15.16

Icon Function

Lower left side mounted mower

Icon

Lift front mounted mower

Lower front mounted mower

Fold up side mounted mowers right/left

R

Fold down side mounted mowers right/left

Lower right cross conveyor belt

R

Lift right cross conveyor belt

L

L

Function

Retract right side mounted mower

Extend left side mounted mower

Retract left side mounted mower

Retract accelerator roller right

Extend right accelerator roller

Retract left accelerator roller

Extend left accelerator roller

WARNING!

By pressing the icon, the function is directly executed without confirmation prompt.

Thus there is a risk of injury. Observe the above mentioned warning sign.

„ To perform a function, press the corresponding key for the icon.

15.16.4

Menu 15-4 “Error List”

EQ000-164

ü

Menu 15 “Settings” is called, refer to page 156 .

„ Press to open the menu.

Æ The display shows menu “Error List”.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 167

15 Terminal - Menus

15.16 Menu 15 “Settings”

Display area

Icon

(1)

Designation

Consecutive numbering

Error number

Explanation

Incoming time

refer to page 170

,

refer to page 171 ,

refer to page 173

• According to total operating hours counter h

15.16.5

Menu 15-5 “Software Information”

EQG000-016

ü

Menu 15 “Settings” is called, refer to page 156 .

„ Press to open the menu.

Æ The display shows menu “Software Information”.

Display area

Icon

SW

Designation

Complete software version of machine

Job computer version

ISO

Icon

SW

ISOBUS software version

Designation

Total software version of the machine

168

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

15.16.6

Menu 15-6 “Technician Level”

Terminal - Menus 15

Error Messages 15.17

EQG000-014

ü

Menu 15 “Settings” is called, refer to page 156 .

„ Press to open the menu.

Æ The display shows menu “Technician Level”.

The menu “Technician Level” is password-protected.

The display shows the password query.

15.17

Error Messages

WARNING

Personal injuries and/or machine damage caused by non-compliance of error messages

If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously.

„

Remedy the malfunction when the error message is displayed, refer to page 170

.

„ If the malfunction cannot be remedied, contact KRONE Customer Service.

A514

U1

Low

EQG000-034

The display shows an error message if a malfunction occurs on the machine. At the same time an audio signal will be heard (continuous horn sound). Description, possible cause and remedy,

refer to page 170

.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 169

15 Terminal - Menus

15.17 Error Messages

Acknowledging the error message

„ Press key briefly.

Æ The acoustic signal stops.

If the malfunction occurs again, the error message is displayed again.

The following key functions can be selected:

Symbol Designation

Acknowledging the error message

Explanation

If the fault occurs again, the error message will appear again.

Delete error message The error message will no longer be displayed until the operating terminal is next started.

15.17.1

General Error Messages

No./icon

A01/501

12V Pow2

A02/502

12V Pow3

503

Possible cause

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V2FU_L

Remedy

„ Check the connection for short circuit.

• The fuse resets itself after the unit has cooled down.

• Fuse in job computer is defective.

• Short circuit on electrical outputs +12V3FU_L

• The connection to the terminal was interrupted.

„ Check wiring of terminal.

„ Check the connection for short circuit.

170

A04/504

505

506

A14/514

LOW

• The connection to the joystick is interrupted.

• The joystick is not properly connected.

„ Check wiring of joystick.

• The connection to Task

Controller is interrupted.

• The Task Controller is not properly connected.

„ Check wiring of Task Controller.

• The connection to tractor ECU is interrupted.

• The tractor ECU is not properly connected.

„ Check wiring to tractor ECU.

• Undervoltage

• The tractor battery is defective.

• The alternator of the tractor is too weak.

• The 12V power supply is too low on tractor side or is not properly connected to the battery.

„ Connect KRONE connector cable directly to the tractor battery.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

No./icon

A15/515

High

516

A21/521

PI/I01

A22/522

PI/I02

A25/507

Possible cause

• Overvoltage

• The alternator of the tractor is defective.

Terminal - Menus 15

Error Messages 15.17

Remedy

„ Check the alternator of the tractor.

• The connection to data logger is interrupted.

• The data logger is not properly connected.

• The CAN connection between job computer and KRONE-PIC I/1 computer is interrupted.

• CAN wiring is defective.

• KRONE-PIC-I01 computer is inactive.

• CAN connection is interrupted between job computer and KRONE-

PIC I/2 computer.

• CAN wiring is defective.

• KRONE PIC-I02 computer is inactive.

• The menu “Manual

Mode without

Confirmation Prompt” was called up.

„ Check wiring of data logger.

„ Check CAN wiring.

„ Replace KRONE-PIC-I01 computer.

„ Check CAN wiring.

„ Replace KRONE-PIC-I02 computer.

„ Mind the warning in menu 15-3 “Manual

Mode without Confirmation Prompt”, refer to page 165

.

15.17.2

Logical Error Messages

No./symbol

1

2

3

4

Possible cause

• The PTO shaft still runs while attempting to move the right mowing unit to the transport position.

• The PTO shaft still runs while attempting to move the left mowing unit to the transport position.

Remedy

„ Switch off the PTO shaft and wait until the PTO shaft stops.

• The pressure threshold is not reached.

• The tractor engine is off.

• The hydraulic block is not receiving any oil.

„ Start the tractor engine.

„

„

Set the control unit to pressure.

Check the LS hydraulic system.

• The information appears when the machine is folded into the transport position.

„ Observe the transport height .

„ Check whether the side guards have been folded.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 171

15 Terminal - Menus

15.17 Error Messages

No./symbol

5

R

6

L

11

12

13

L

R

L

Possible cause

• The nominal working width on the right is not reached.

Remedy

„ Check the components for the width displacement for damage .

„ Fully retract the lateral mowing unit .

• The nominal working width on the left is not reached.

• The accelerator roller on the left is not reached.

„ Check the components for the accelerator rollers for damage.

• The accelerator roller on the right is not reached.

14

R

15

16

L

17

18

ERROR

R

• Time error: The process for raising the left mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for raising the right mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• Time error: The process for raising the front mowing unit is taking longer than 30 s.

• The sensor setting is wrong.

• The hydraulic supply is inadequate.

• The friction clutch is activating.

• The mowing unit is raising in automatic mode.

„ Switch off the PTO shaft and wait until the PTO shaft stops.

„ Determine and eliminate the cause of the friction clutch activating.

• The "PTO speed" sensor has been incorrectly set.

„ Correctly set the sensor .

172

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Original Operating Instructions 150000703_03_en

No./symbol

20

21

22

L

23

R

Terminal - Menus 15

Error Messages 15.17

Possible cause

Manual operation:

• When folding the right mowing unit, the width displacement is less than 16 cm.

Manual operation:

• When folding the left mowing unit, the width displacement is less than 16 cm.

• Time error: The process for moving the left cross conveyor into position is taking longer than 30 s.

Remedy

„ Set the width displacement greater than

16 cm .

„ Perform a sensor test.

„ Check the hydraulic supply.

• Time error: The process for moving the right cross conveyor into position is taking longer than 30 s.

15.17.3

Physical Error Messages

No./icon

104

B4 R

105

B5

L

Sensor

Speed mower right

Speed mower left

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

107

B7

R

Cross conveyor belt right bottom

Cross conveyor belt left bottom

109

B9

L

111

B11

R

112

B12

R

113

B13

L

Working width right

Working width zero right

Working width left

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Original Operating Instructions 150000703_03_en 173

15 Terminal - Menus

15.18 Task Controller

No./icon

114

B14

L

Sensor

Working width zero left

Possible cause

• Sensor or supply line is defective.

Remedy

„ Perform sensor test.

„ Check sensor and supply line for damage.

118

B18 R

Transport position right

Transport position left

119

B19

L

129

B29

PTO speed

136

B36

R

137

B37

L

Headland position right

Headland position left

No./icon

304

Y04 kg

R

305

Y05

L kg

338

Y38

Actuator Possible cause

Mower relief right • The actuator or the supply line is defective.

Remedy

„ Perform actuator test.

„ Check actuator and supply line for damage.

Mower relief left

Cross conveyor belt

15.18

Task Controller

Designation

Mower

Working mode

Working width

Max. working width

174

Value range/unit

In millimeters (mm)

In millimeters (mm)

Description

6 = mowing

The current working width (0 –

 10,100 mm).

The maximum working width with set width adjustment

(9,300 – 10,100 mm).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Designation

Worked area

Active distance

Inactive distance

Working state

Value range/unit

In hectares (ha)

In kilometres (km)

In kilometres (km)

Total working hours

Total area of the machine

Total distance lifetime

Inactive distance lifetime

Active lifetime

Inactive lifetime

SectionControl Enable

Actual workstate of sections

Target workstate of sections

Coupling point

Offset X

Offset Y

Offset Z

Left mower

Working position left mower

In hours (h)

In hectares (ha)

In kilometres (km)

In kilometres (km)

In hours (h)

In hours (h)

Offset X left mower

Offset Y left mower

Working width left mower

Working length left mower

Working mode left mower

In millimeters (mm)

Latency ON left mower

Latency OFF left mower

Front mower

Working position front mower

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Terminal - Menus 15

Task Controller 15.18

Description

Is only counted if TECU

(tractor data) is available.

0 = time counter OFF

1 = time counter ON

Is counted as soon as electronics is turned on.

Is only counted if TECU

(tractor data) is available.

Is counted if working status is

1.

Is counted if working status is

0.

Is required for SectionControl.

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

0 = not in working position

1 = in working position

175

15 Terminal - Menus

15.18 Task Controller

Designation

Offset X front mower

Offset Y front mower

Working width front mower

Working length front mower

Working mode front mower

Latency ON front mower

Latency OFF front mower

Right mower

Working position right mower

Value range/unit

Offset X right mower

Offset Y right mower

Working width right mower

Working length right mower

Working mode right mower

In millimeters (mm)

Latency ON right mower

Latency OFF right mower

Description

Is required for SectionControl.

Is required for SectionControl.

11 = swathing

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

176

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

16

16.1

Settings 16

Setting the cutting height 16.1

Settings

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

Setting the cutting height

KMG000-035

The cutting height is set via the top link (1).

Setting range of cutting height,

refer to page 40 .

ü The support jack/the support jacks are swivelled down,

refer to page 68

.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

„ Lower the machine up to the support jack/(s).

„

Shut down and safeguard the machine, refer to page 25 .

„ Rotate the top link until the cutting height is set.

ð Top link longer = greater cutting height

ð Top link shorter = smaller cutting height

„

Swivel the support jack/(s) up, refer to page 67

.

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Original Operating Instructions 150000703_03_en 177

16 Settings

16.2

Setting high-cut skids

16.2

Setting high-cut skids

For version with “high-cut skids”

16.3

KMG000-025

The cutting height can be increased by means of high cut skids. Mount high cut skids according to figure under the cutting discs or under the mower drum.

ü The machine is in headland position.

ü The mower is/the mowers are safely supported,

refer to page 25 .

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Insert high-cut skid (3) into sliding skid and screw it.

Setting the lateral links

KMG000-024

To mow, set the height of the three-point hitch so that the height of lateral links (3) in front area

(1) and rear area (2) is similar. The setting is made by raising the machine.

„ Raise the machine until the lateral suspension arms (3) are set to X = approx. 0 mm .

178

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

16.4

Setting the side guards

Settings 16

Setting the side guards 16.4

KMG000-078

The protective equipment can be adapted to harvesting conditions by adjusting the guards. In order to avoid that crop stalks bend because the guards are too low, set the guards higher. To avoid that stones are slung away when the crops are low, set the guards lower.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

Setting the side guard (1)

„ Push ratchet down by using a screwdriver (8) and fold up the side guard (1).

„ Loosen the screws (4).

„ Set the height of the side guard (1) by means of the console (5).

„ Tighten screws (4).

Setting the side guard (2)

„ Fold up front safety device (3), Folding up safety device at front.

„ Loosen the screws (6).

„ Set the height of the side guard (2) by means of the console.

„ Tighten screws (6).

„ Set both side guards equally.

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Original Operating Instructions 150000703_03_en 179

16 Settings

16.5

Checking/setting locking of side guards

16.5

Checking/setting locking of side guards

KMG000-042

The locking (2) prevents during use that the side guard (1) is folded up and foreign bodies are slung away. Therefore make sure every time before using the machine that the side guard (1) of the machine is folded down and secured by the locking (2).

Checking the locking

„ Move machine to working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

„ Move machine to transport position.

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

Setting the locking

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Loosen the screw connection (3).

„ Readjust the locking in the oblong hole.

„ Tighten the screw connection (3).

„ Check the locking.

180

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

16.6

Setting the conditioner speed

Settings 16

Setting the conditioner speed 16.6

16.7

KMG000-040

Two conditioner speeds can be set on the manual gearbox. This influences conditioning effect and power requirement.

Minimum speed ( ): 600 rpm

Maximum speed: 900 rpm

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Screw out wing screw (1) on actuating lever (2).

„ Rotate actuating lever (2) by 180°.

INFORMATION: To facilitate rotation of actuating lever, rotate mower drum manually.

„ Secure actuating lever (2) by means of wing screw (1).

Setting the conditioning sheet

KMG000-066

The degree of conditioning can be changed by adjusting the lever (1).

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Adjust the lever (1).

Æ In the direction „ + “: The degree of conditioning is increased.

Æ In the direction “ “: The degree of conditioning is reduced.

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Original Operating Instructions 150000703_03_en 181

16 Settings

16.8

Setting wide spreading

16.8

Setting wide spreading

INFORMATION

Loss of palm knobs

Loosen palm knobs by means of vibrations. As a result, palm knobs, screws and swath sheets can be lost.

„ To prevent palm knobs from loosening, tighten them manually as firmly as possible.

182

KM000-030 [ECB00049]

When using the machine without cross conveyor belt

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

„

Shut down and safeguard the machine, refer to page 25 .

„ Take the deflector sheets (2) out of the support (1) and put them aside.

„

Raise the cross conveyor belts via the terminal, refer to page 115

.

„ Switch off the tractor engine, remove the ignition key and take it with you.

„ Close the stop cock (3) on the cross conveyor belt.

„ Open the swath flaps (4) as far as possible,Setting the swathing.

„ Mount the deflector sheets (2) and tighten the palm knobs (5) manually.

„ Open the stop cock (3) on the cross conveyor belt.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

16.8.1

Settings 16

Setting wide spreading 16.8

Setting deflector sheets

Depending on the operating conditions, the deflector sheets (2) may have to be adjusted to provide for equal distribution across the entire area.

ü

The machine is in working position, (ISOBUS terminal: refer to page 68 ; Operation

panel:

refer to page 76 ).

„ Lift the cross conveyor belts, ISOBUS terminal:

refer to page 115 , operation panel:

refer to page 77

.

„

Shut down and safeguard the machine, refer to page 25

.

„ Close the stop cock (3) on the cross conveyor belt.

„ Set the deflector sheets (2) and tighten the palm knobs (5) manually.

„ Open the stop cock (3) on the cross conveyor belt.

When using the machine with cross conveyor belt

When working with activated cross conveyor belt, it is recommended to dismount the deflector sheets (2).

ü

Themachine is in the working position, refer to page 68

.

„ Lift the cross conveyor belts, ISOBUS terminal:

refer to page 115 , operation panel:

refer to page 77

.

„

Shut down and safeguard the machine, refer to page 25

.

„ Close the stop cock (3) on the cross conveyor belt.

„ Dismount the deflector sheets (2) and put them aside.

„ Open the stop cock (3) on the cross conveyor belt.

„

Lower the cross conveyor belts, refer to page 77 .

„

Shut down and safeguard the machine, refer to page 25

.

„ Insert the deflector sheets (2) into the support (1) and secure with palm knobs (5).

„ Set the swath flaps (4),Setting the swathing.

Setting widespreading sheet

KM000-028

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Loosen palm knobs (1) on right-hand and left-hand machine side.

„ Move widespreading sheet (2) to the desired position.

In case of swathing, the widespreading sheet must be set completely down.

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Original Operating Instructions 150000703_03_en 183

16 Settings

16.9

Setting conveyor belt

In case of wide spreading, adapt the widespreading sheet to the amount of forage.

„ Tighten palm knobs (1) manually.

16.9

Setting conveyor belt

184

KM000-061

The drive roller (A) can only be adjusted on one side.

A1= inside / A2 = outside

The idle roller (L) can be set on both sides.

L1= inside / L2 = outside

For the “comfort electronics” version

ü

The machine is in the working position, refer to page 68

.

„

Raise the cross conveyor belts via the terminal, refer to page 115

.

For the “operation panel” version

ü

The machine is in the working position, refer to page 76

.

„

Raise the cross conveyor belts via the operation panel, refer to page 77

.

„

Shut down and secure the machine, refer to page 25

.

„ Loosen the screws (1) at the front and rear of the idle roller.

„ Using the clamping screws (4,5) relieve the conveyor belt.

„ Raise the cross conveyor belts over the terminal.

„ Mark the conveyor belt above and below at intervals of X=1000 mm .

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Settings 16

Setting conveyor belt 16.9

„ Using the clamping screws (4,5) tension the conveyor belt until the dimension  X=1005 mm .

„

Tighten the screws (1) at the front and rear, tightening torque refer to page 191 .

„ Manually turn the conveyor belt through one or two revolutions until the marks are visible again.

„ Check the marks.

ð If the dimension X = 1005 mm, everything is OK.

ð If the dimension X is  not  1005 mm, retension the conveyor belt.

„ Lower the cross conveyor belts over the terminal.

„ Engage the PTO shaft and observe the conveyor belt movement from a safe distance.

Check/correct running direction of the conveyor belts

INFORMATION

Change the setting of the conveyor belt only slightly (one or two revolutions on the clamping screws).

After each setting perform a test run and check the marks (x).

To avoid overtensioning the conveyor belt, make the adjustments on one side only, i.e. loosen the clamping screw which was clamped beforehand.

Provided the individual dimensions of the marks are below 1005 mm or above 1008 mm a difference between above and below is OK.

„

Shut down and secure the machine, refer to page 25

.

Idle roller

WARNING! Increased risk of injury while conveyor belt is still running! Do not make any settings while the conveyor belt is running.

The conveyor belt drifts over the idle roller (L): Reclamp or loosen the drive roller.

The conveyor belt drifts over the idle roller to the outside (L1): Tighten the clamping screw (3).

The conveyor belt drifts over the idle roller to the inside (L2): Loosen the clamping screw (3).

Drive roller

WARNING! Increased risk of injury while conveyor belt is still running! Do not make any settings while the conveyor belt is running.

The conveyor belt drifts on the drive roller (A):

„ Reclamp the idle roller at the top and bottom.

The conveyor belt drifts over the drive roller to the outside (A1):

„ Tighten the clamping screw (5).

The conveyor belt drifts over the drive roller to the inside (A2):

„ Tighten the clamping screw (4).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 185

16 Settings

16.10 Moving cross conveyors

16.10

Moving cross conveyors

KM000-074

The cross conveyors can be adapted to the operating conditions by moving.

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

„ Lift or lower cross conveyors until dimension is X = 13 cm (measured between rubber buffer and frame).

ð Therefore the cross conveyors are mounted on a pendulum bearing after releasing the nuts (3) and can be moved manually.

„

Shut down and safeguard the machine, refer to page 25 .

„ Close stop cock (2).

„ Loosen the nut (3), do not unscrew them.

„ Move cross conveyor manually.

„ Tighten nuts.

„ Open stop cock.

16.11

Setting the width shift

For the “operation panel” version

186

KM000-094

The both lateral mowers can be moved simultaneously to the inside or to the outside by means of width shift. The width shift can be set in steps of 8 cm in a range from 0 to 40 cm.

„

Move machine to headland position, refer to page 76

.

„ Preset the smallest working width,

refer to page 77 .

„

Move machine to working position refer to page 76 .

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Settings 16

Setting the speed of cross conveyor belts 16.12

„

Shut down and safeguard the machine, refer to page 25

.

ð The width shift can now be set.

„ Pull out linch pin (1).

„ Move the sleeve (2) in the hole pattern and secure with linch pin (1).

16.12

Setting the speed of cross conveyor belts

For the “operation panel” version

KM000-096

The speed of cross conveyor belts can be set via throttle (1). The throttle is located under the hood (2).

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Loosen hexagon socket-head screw (3).

„ Turn knurled wheel.

ð To the right: Increase speed.

ð To the left: Reduce speed.

„ To secure the throttle against accidental twisting, secure knurled wheel by means of hexagon socket-head screw (3).

16.13

Setting the accelerator rollers

For the “operation panel” version

KM000-177_1

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 187

16 Settings

16.14 Setting the throttles

The swath width can be influenced via accelerator roller (1). The higher the accelerator roller is set, the wider the crop is distributed. A wide distribution of the crop results in a small swath.

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

ü

The cross conveyor belts are lowered, refer to page 77

.

„ Pull lever (2) down and hold it.

„ Adjust lever (2).

Æ In the direction „ “: Increase swath width.

Æ In the direction „ + “: Reduce swath width.

16.14

Setting the throttles

16.14.1

Setting the lifting speed / lowering speed of the hydraulic cylinders

For the “operation panel” version

188

KMG000-036

The lifting speed / lowering speed from working position to headland position and vice versa is set via throttle (3).

ü The machine is in working position, (ISOBUS terminal:

refer to page 68 ; Operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Loosen hexagon nut (1).

INFORMATION: Even the minutest adjustments on the stud screw (b) causes a great change of lifting/lowering speed. Screw out the stud screw at maximum up to the coloured marking.

„ Rotate stud screw (2).

ð By screwing it in, the oil flow is reduced and the lifting speed/lowering speed is thus slower.

ð By unscrewing it, the oil flow is increased and the lifting speed/lowering speed is thus faster.

„ Lock stud screw by means of hexagon nut (1).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

17

Maintenance - General Information 17

Maintenance table 17.1

Maintenance - General Information

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

WARNING

Risk of injury caused by test run of the machine

If a test run is performed after repair, maintenance or cleaning work or after technical intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or death.

ü The machine is in working position.

„ Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone.

„ The test run of the machine must only be started from the driver's seat.

17.1

17.1.1

Maintenance table

Maintenance - Once after 50 hours

Changing the oil

Main gearbox

Mower gearbox

Cutterbar

refer to page 202

refer to page 203 refer to page 203

17.1.2

Maintenance - Before the beginning of the season

Checking oil level

Main gearbox

Mower gearbox

Cutterbar

refer to page 202

refer to page 203 refer to page 203

Components

Check/replace blades

Check/replace cutting discs/mower drums

refer to page 207

refer to page 211

Check/replace retaining bolt (blade screw connection)

refer to page 210

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 189

17 Maintenance - General Information

17.1

Maintenance table

Components

Check/replace retaining bolt (blade quick fastener)

Check/replace blade carrier (blade quick fastener)

Check/replace linings on cutterbar

Vent friction clutch

Check guard cloths

Tighten screws/nuts

Check/replace locking of side panel

Hydraulic system

Check oil level (hydraulic oil tank)

Replace filter element

refer to page 210 refer to page 210

refer to page 212

refer to page 196

refer to page 197

refer to page 191

refer to page 180

refer to page 200

refer to page 201

17.1.3

Maintenance - Every 10 hours, but at least once a day

Checking oil level

Main gearbox

Mower gearbox

Cutterbar

refer to page 202

refer to page 203 refer to page 203

Components

Check/replace blades

refer to page 207

Check/replace cutting discs/mower drums

Check/replace retaining bolt (blade quick fastener)

refer to page 211

Check/replace retaining bolt (blade screw connection)

refer to page 210 refer to page 210 refer to page 210

Check/replace blade carrier (blade quick fastener)

Check guard cloths

Check/replace locking of side panel

refer to page 197

refer to page 180

Hydraulic system

Check oil level (hydraulic oil tank)

refer to page 200

17.1.4

Maintenance - Every 50 hours

Components

Tighten screws/nuts

refer to page 191

190

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Maintenance - General Information 17

Tightening torques 17.2

17.1.5

Maintenance - Every 200 hours

Changing the oil

Main gearbox

Mower gearbox

Cutterbar

refer to page 202

refer to page 203 refer to page 203

17.1.6

Maintenance - Every 500 hours

Hydraulic system

Change oil (hydraulic oil tank)

Replace filter element

17.2

refer to page 200

refer to page 201

Tightening torques

Metric thread screws with control thread

INFORMATION

The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket.

M4

M5

M6

M8

M10

M12

M14

M16

M20

DV000-001

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

3.0

5.9

29

42

10

25

49

85

135

210

425

1 Strength class on screw head

10.9

72

125

200

310

610

4.4

8.7

15

36

12.9

84

145

235

365

710

5.1

10

18

43

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Original Operating Instructions 150000703_03_en 191

17 Maintenance - General Information

17.2

Tightening torques

X

M22

M24

M27

M30

Strength class

5.6

8.8

Tightening torque (Nm)

571

730

1,100

1,450

Metric thread screws with fine thread

10.9

832

1,050

1,550

2,100

12.9

972

1,220

1,800

2,450

192

DV000-001

X Thread size

X

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Strength class

5.6

8.8

Tightening torque (Nm)

88

145

222

368

465

787

1,148

800

1 Strength class on screw head

10.9

130

213

327

525

662

1,121

1,635

2,100

12.9

152

249

382

614

775

1,312

1,914

2,650

Metric thread screws with countersunk head and hexagon socket

INFORMATION

The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket.

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Maintenance - General Information 17

Tightening torques 17.2

M4

M5

M6

M8

M10

M12

M14

M16

M20

DV000-000

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

2.5

4.7

23

34

8

20

39

68

108

168

340

1 Strength class on screw head

10.9

58

100

160

248

488

3.5

7

12

29

12.9

67

116

188

292

568

4.1

8

15

35

Locking screws on the gearboxes

INFORMATION

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring.

Thread

M10x1

M12 x 1.5

Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Ventilation and breather filter made of brass

Steel and cast Aluminium Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

8

14

G1/4“

M14 x 1.5

14

16

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 193

17 Maintenance - General Information

17.3

Deviating tightening torques

Thread Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Steel and cast Aluminium

Ventilation and breather filter made of brass

Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

M16 x 1.5

45 40 24 24

M18 x 1.5

M20 x 1.5

50 45 30

32

30

G1/2“

M22X1.5

M24x1.5

G3/4“

32

35

60

60

M33x2

G1“

M42x1.5

G1 1/4“

80

80

100

100

*) Always replace copper rings

17.3

Deviating tightening torques

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

17.4

Strip on the cross conveyor belt

194

KM000-062

The strip (1) of the cross conveyor belt may bend in the outer area (I) due to contact with foreign objects.

„ In order to avoid that the strip (1) or the cross conveyor belt is destroyed any further, disconnect the strip (1) in area (I) of the next rivet (2).

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

17.5

Maintenance - General Information 17

Cleaning cross conveyor belts 17.5

Cleaning cross conveyor belts

INFORMATION

Only clean the cross conveyor belts with low pressure and much water. Never use detergents.

Lubricate the bearing points after cleaning.

KM000-067

„ Move machine to working position.

„

Shut down and safeguard the machine, refer to page 25 .

„ Dismount support for deflector sheets and put it aside.

„ Remove plastic covers.

„ Lift cross conveyor belts via terminal.

„

Shut down and safeguard the machine, refer to page 25 .

„ Close the stop cock on the cross conveyor belt.

„ Clean places (a to f) by means of high-pressure cleaner.

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Original Operating Instructions 150000703_03_en 195

17 Maintenance - General Information

17.6

Venting the friction clutch

„ Mount plastic covers.

„ Mount support for deflector sheets.

„ Open stop cock on the cross conveyor belt.

17.6

Venting the friction clutch

NOTICE

Interventions in the friction clutch will lead to a loss of guarantee!

Interventions in the friction clutch change the slip torque. Therefore the machine may be damaged considerably.

„ Never intervene in the overload protection.

„ Only use KRONE original spare parts.

KM000-072

The friction clutch protects tractor and machine from damage. The friction clutch is designed with non-adjustable torque M

R

. The the torque is engraved in the housing of the friction clutch

(2).

Venting

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Remove the universal shaft.

„ Tighten the nuts (1) evenly.

ð The friction discs are relieved.

„ Turn the friction clutch.

„ Turn nuts back up to the thread runout.

196

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

17.7

Checking/replacing guard cloths

Maintenance - General Information 17

Checking/replacing guard cloths 17.7

KMG000-010

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and damage.

Æ The machine can be used when there are no cracks or damages.

Æ Replace guard cloths in case of cracks or damage.

EasyCut B 1000 CV Collect

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18 Maintenance - Hydraulic System

18.1

Oil filter

18 Maintenance - Hydraulic System

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

WARNING

Hydraulic hoses are subject to ageing

Due to pressure, thermal load and the effect of UV radiation, hydraulic hoses may wear out considerably. Persons could be seriously injured or killed by means damaged hydraulic hoses.

The date of manufacture is printed on the hydraulic hoses. This way the age can be ascertained quickly.

According to law, hydraulic hoses must be replaced after 6 years.

„ Only use original spare parts when replacing hydraulic hoses.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be damaged.

„ Store or dispose of used oil and oil filters according to statutory provisions.

18.1

Oil filter

For "Comfort Electronics" version

198

KMG000-003

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18.2

Maintenance - Hydraulic System 18

Hydraulic pump 18.2

The oil filter absorbs depositions of solid particles of hydraulic system. Damage to the components of the circuit is avoided by filtering the hydraulic circuit. The contamination indicator

(7) of the oil filter optically informs about the degree of soiling of oil filter.

The oil filter (6) of the hydraulic circuit is located front left under the three-point hitch of the machine.

INFORMATION

When starting in cold condition the button on the contamination indicator (7) can hop out. Do not push button in until the operating temperature is reached. In case it immediately hops out again, the filter element must be changed.

Replacing the filter element

ü A suitable container is available for escaping oil.

ü The hydraulic system is depressurized.

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Unscrew bottom part of filter (4) from top part of filter (1), clean it and ensure that it is not damaged.

„ Remove filter element (3) and replace it by a new one with identical properties.

„ Slide new filter element (3) on valve sleeve (5).

„ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties.

„ Screw the bottom part of filter (4) as far as it will go on the top part of the filter and turn it back one quarter-turn.

„ Charge the hydraulic system with pressure and check it for leaks.

Hydraulic pump

KMG000-028

The on-board hydraulic system of the machine is supplied with pressure by an own hydraulic pump (1). The hydraulic pump (1) is connected to the lower part of the main gearbox by a flange and requires no maintenance.

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18 Maintenance - Hydraulic System

18.3

Hydraulic oil tank

18.3

Hydraulic oil tank

KMG000-029

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level:

„ Thoroughly clean the area around the oil dip stick (1).

„ Pull out the oil dip stick, clean and insert it completely. Clean the oil dip stick with a lint-free cloth.

„ Pull out oil dip stick (1) and check oil level.

If the oil level is indicated between the “min.” and “max.” marking:

„ Insert oil dip stick (1).

If the oil level is indicated below the “min” marking:

„ Top up oil via filling hole.

„ Check oil level.

Changing oil

ü A suitable container is available for escaping oil.

„ Turn out the oil dipstick (1).

„ Unscrew the drain plug (2) and drain the oil.

„

Mount the drain plug (2), tightening torque refer to page 193 .

„ Top up new oil via filling hole.

„ Check oil level.

200

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Replacing filter element

Maintenance - Hydraulic System 18

Hydraulic oil tank 18.3

KMG000-030

„ Move machine to working position.

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 26

.

„

Shut down and safeguard the machine, refer to page 25 .

„ Unscrew the cover (1).

„ Slightly pull the filter element (2) out of the hydraulic oil tank and allow the oil to run out.

„ Remove the filter element (2) and dispose of it properly.

„ Wet sealing surface of new filter element (2) with oil and insert it.

„ Unscrew the cover (1) and tighten it.

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19 Maintenance - Gearbox

19.1

Main gearbox

19 Maintenance - Gearbox

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

19.1

Main gearbox

202

KMG000-005

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 26

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 193 .

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 193

.

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Original Operating Instructions 150000703_03_en

Maintenance - Gearbox 19

Mower gearbox 19.2

19.2

Mower gearbox

19.3

KMG000-22

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 26

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 193 .

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 193

.

Oil change/oil level check on the cutterbar

Changing the oil

INFORMATION

There is no need to change the oil on the cutterbar.

Checking oil level

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19 Maintenance - Gearbox

19.3

Oil change/oil level check on the cutterbar

KM000-036

„ Allow the machine to run for a short time.

„ WARNING!

Risk of injury from coasting cutting discs/mower drums.

„ Switch off the PTO shaft and wait until the cutting discs/mower drums have come to a complete stop.

„ Move machine to transport position.

„

Shut down and safeguard the machine, refer to page 25 .

„ Release the locking screw of the inspection hole (1).

ð The oil level must reach up to the inspection hole (1).

If the oil reaches the inspection hole (1):

„ Mount the locking screw of the inspection hole (1), tightening torque

refer to page 193 .

If the oil does not reach the inspection hole (1):

„ Top up new oil via inspection hole (1) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1), tightening torque

refer to page 193 .

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20

20.1

Maintenance - Cutterbar

Rotary hub

A

Maintenance - Cutterbar 20

Rotary hub 20.1

B

KMG000-002

Used abbreviations in this figure:

A = Direction of rotation “A” to the centre

B = Direction of rotation “B” in pairs

RE = eccentric bearing housing (clockwise), without distinctive groove

LE = eccentric bearing housing (rotating anticlockwise), with distinctive groove

For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and shear pins (3).

When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.

The rotary hub incl. nut turns upward on the pinion shaft.

• The cutting discs or drums which move the crop to the left (LH) in the direction of travel have left-handed thread.

• The cutting discs or drums which transport the crop to the right (RH) in the direction of travel have right-handed thread.

To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise) rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a distinctive groove (a, b).

• The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.

• The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.

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20 Maintenance - Cutterbar

20.2

Replacing shear protection on rotary hub

20.2

Replacing shear protection on rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not observed.

„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion shaft and nut (no groove mark on pinion shaft and nut).

„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion shaft and nut (with groove mark on pinion shaft and nut).

206

KM000-049_1

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Dismount sheared off cutting disc or mower drum.

„ Remove retaining ring (7).

„ Unscrew the screws (8).

„ Dismount nut (2) by using the special key (10) included with delivery.

„ Dismount hub (1).

„ Remove damaged shear pins (3).

„ Check nut and hub for damage.

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20.3

20.3.1

Maintenance - Cutterbar 20

Checking/changing blades 20.3

INFORMATION: Replace damaged parts by KRONE original spare parts.

„ Fill the space above the bearing with grease (c).

„ Place the hub on the pinion shaft.

INFORMATION: Observe position of shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally , see detail (I).

„ Drive new shear pins from outside through hub (1) and shaft (4) until the end of the pin reaches the surface of the hub (d).

„ Mount nut (2) using special key (10) with a tightening torque of 300 Nm .

„ Mount screws (8) with detent edged washers.

„ Mount retaining ring (7).

„ Mount cutting disc (5) or mower drum (6).

Checking/changing blades

WARNING

Missing, damaged or incorrectly mounted blades and blade supports

If blades are missing, damaged or incorrectly mounted, dangerous unbalanced rotation may be caused and parts may fly around. People may be seriously injured or killed as a result.

„ Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects.

„ Immediately replace missing, damaged or incorrectly mounted blades and blade supports.

„ To avoid imbalance, always replace missing and damaged blades in kits and never mount unevenly worn blades on a cutting disc/mower drum.

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

„

Fold up the front safety device, refer to page 65

.

ð The blades/cutting discs/mower drums are freely accessible.

Checking blades for wear

WARNING

Risk of injury due to low material thickness on the blades

If the material thickness on the blades is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ Replace the blades at the latest when the wear limit is reached.

ð The wear limit is reached when the borehole of the blade touches the marking (1) on the blade or the dimension X is equal to or less than 13 mm .

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20 Maintenance - Cutterbar

20.3

Checking/changing blades

20.3.2

KM000-038

„ Clean the area around the blades, cutting discs and mower drums.

„ Check wear limit.

ð If the dimension is X>13 mm , the wear limit is not reached.

ð If the dimension is X≤13 mm or the borehole touches the marking (1), the blade must be replaced.

Changing blades for the “blade screw connection” version

208

KM000-044

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

ü The safety device is folded up, Folding up safety device at front.

ü The area around blades, cutting discs and mower drums is cleaned.

„ Dismount the damaged or worn blade.

„ Check mounting parts of the blade,

refer to page 210 . Also replace worn or damaged

mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. Mind the direction of rotation when mounting the blades. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ Insert the new blade (5) between wear skid (2) and cutting disc (1).

„ Insert the retaining bolt (3) from below through the wear skid (2), the blade (5) and the cutting disc (1).

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Original Operating Instructions 150000703_03_en

Maintenance - Cutterbar 20

Checking/changing blades 20.3

INFORMATION: Only use the locknut (4) once.

„ Turn the locknut (4) from above on the retaining bolt (3) and tighten it, tightening torque,

refer to page 191

.

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

20.3.3

Changing blades for the “blade quick fastener” version

KM000-045

ü

The machine is in the working position, (ISOBUS terminal: refer to page 68 ; operation

panel:

refer to page 76 ).

ü

The machine is shut down and safeguarded, refer to page 25

.

ü The safety device is folded up, Folding up safety device at front.

ü The area around blades, cutting discs and mower drums is cleaned.

„ To remove the blade (2), push the blade key (1) between the cutting disc (4) and the blade carrier (3) and push it down with one hand.

„

Check the mounting parts of the blade (2), refer to page 210

. Also replace worn or damaged mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ In order to insert the new blade (2), push the blade key (1) between the cutting disc (4) and the blade carrier (3) and push it down with one hand.

„ Guide the blade (2) on the retaining bolt (5) and allow the blade key (1) to return upwards.

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

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20 Maintenance - Cutterbar

20.4

Checking/replacing retaining bolts

20.4

Checking/replacing retaining bolts

WARNING

Risk of injury due to low material thickness on the retaining bolts

If the material thickness on the retaining bolt is too low, the blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or death.

„ Whenever a blade is changed, check the material thickness of the retaining bolt.

„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/ mower drum.

„ The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm .

Blade screw connection design Blade quick fastener design

20.5

KM000-039 / KM000-040

Checking/replacing blade carrier

For version with “blade quick fastener”

WARNING

Risk of injury due to low material thickness and/or worn application seam on the blade carriers

If the material thickness is too low and/or an application seam on the blade carrier is worn, blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or death.

„ The blade carriers must be checked for damage at least once a day or after contact with foreign objects.

„ Whenever a blade is changed, check the material thickness of the blade carriers.

„ The material thickness of the blade carriers must not be less than 3 mm at the weakest point.

„ The blade carriers must be replaced at the latest when the application seam (1) is worn at one point.

„ The blade carriers must only be replaced by KRONE original spare parts.

210

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Maintenance - Cutterbar 20

Checking/replacing cutting discs/mower drums 20.6

20.6

KM000-041

Checking/replacing cutting discs/mower drums

WARNING

Deformed cutting discs/mower drums

If cutting discs/mower drums are deformed, blades may become detached due to high rotating speed. People may be seriously injured or killed as a result.

„ The cutting discs/mower drums must be checked for damage at least once a day or after contact with foreign objects.

„ If cutting discs/mower drums are deformed, the dimension X=48 mm must not be exceeded.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

KM000-042

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20 Maintenance - Cutterbar

20.7

Checking/replacing linings on cutterbar

20.6.1

Checking the wear limit on cutting discs/mower drums

WARNING

Abrasion on cutting discs/mower drums

Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen because of high rotating speed. Thus there is a risk of serious injuries or death.

The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the material thickness is less than 3 mm .

„ The cutting discs/mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

20.7

KM000-043

Checking/replacing linings on cutterbar

NOTICE

Irregular check of linings

The linings are subject to natural wear. Therefore they must be checked for wear every day and they must be replaced, if necessary. The machine may be damaged if no check is performed.

„ Adapt the welding current and the welding material of cutterbar and lining. Perform trial welding, if necessary.

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Maintenance - Cutterbar 20

Checking/replacing linings on cutterbar 20.7

KM000-081

„ Open welding seams of old lining.

„ Remove lining.

„ Deburr the contact areas.

KM000-080

„ Fit the new lining (3).

„ Weld short I seams on the upper surface of the cutterbar in the areas (1) (each should be approx. 30 mm). INFORMATION: The edges (2) must not be welded.

„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in area (5). INFORMATION: The edges (4) must not be welded.

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21 Maintenance - Lubrication

21.1

Lubricating universal shaft

21 Maintenance - Lubrication

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

NOTICE

Environmental damage caused by consumables

If consumables are not stored and disposed of properly, they may escape into the environment. As a result, the environment will be damaged, even by small quantities.

„ Store the consumables in suitable containers according to the statutory provisions.

„ Dispose of used consumables according to statutory provisions.

NOTICE

Damage to bearing points

When using lubricating greases not approved and when mixing different lubricating greases, the lubricated parts may be damaged.

„ Only use approved lubricating greases, .

„ Do not use graphite-containing lubricating greases.

„ Do not mix different lubricating greases.

21.1

Lubricating universal shaft

214

KMG000-007

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21.2

Maintenance - Lubrication 21

Lubrication chart - Machine 21.2

Drive universal shaft Intermediate universal shaft

ü

The machine is shut down and safeguarded, refer to page 25

.

„ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the figure.

Lubrication chart - Machine

The information on maintenance intervals is based on average load of the machine. In case of an increased load and under extreme working conditions, the time periods must be reduced.

The types of lubrication are marked by means of icons in the lubrication chart, refer to table.

Type of lubrication

Grease

Lubricant

Multi-purpose grease

Note

• Two strokes from the grease gun per grease nipple.

• Remove superfluous grease at the lubrication nipple.

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21 Maintenance - Lubrication

21.2

Lubrication chart - Machine

KMG000-008

216

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Every 50 operating hours

1) 2)

Maintenance - Lubrication 21

Lubrication chart - Machine 21.2

3)

4) 6) 7)

Every 100 operating hours

5) 8)

10) 11)

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For the “accelerator roller” version

9)

217

22 Maintenance – Electrics

22 Maintenance – Electrics

218

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Maintenance – Electrics 22

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22 Maintenance – Electrics

22.1

Position of sensors

22.1

Position of sensors

For the "ISOBUS Electronics" version

KMG000-009

220

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Maintenance – Electrics 22

Position of sensors 22.1

3) 1) 2)

B36 headland right

B37 headland left

4)

B16 position mower right

B17 position mower left

B18 transport position right

B19 transport position left

5) 6)

B12 working width right zero

B14 working width left zero

7)

B4 speed mower right

B5 speed mower left

8)

B11 working width right

B13 working width left

9)

B7 cross conveyor belt bottom right

BM3 position accelerator roller right

PTO speed

B9 cross conveyor belt bottom left

BM4 position accelerator roller left

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22 Maintenance – Electrics

22.1

Position of sensors

For the "Standard Electronics" version

222

KMG000-011

1) 2)

Working width right

Working width left

Cross conveyor belt bottom right

Cross conveyor belt bottom left

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

22.2

Setting the sensors

Sensor d=12 mm

Maintenance – Electrics 22

Setting the sensors 22.2

DV000-002

The dimension between switching flag (2) and sensor (1) must be X=2 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Rotate the nuts (3) until the dimension X=2 mm is reached.

„ Tighten nuts (3).

The tightening torque of all sensors is 10 Nm .

Sensor d=30 mm

DV000-003

The dimension between switching flag (2) and sensor (1) must be X=4 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Rotate the nuts (3) until the dimension X=4 mm is reached.

„ Tighten nuts (3).

The tightening torque of all sensors is 10 Nm .

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23 Storage

23

224

Storage

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 14 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 25

.

Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine.

„ Park the machine in a weatherproof and dry place which is far away from corrosive substances.

„ Clean the machine thoroughly.

Chaff and dirt attract moisture which causes steel parts to start rusting.

NOTICE

Damage to the machine due to water damages with high-pressure cleaner

If the water jet from a high-pressure cleaner is aimed directly at bearings and electrical/ electronic components, these parts can be damaged.

„ Do not aim the water jet from high-pressure cleaner at bearings and electrics/electronic components.

„ Lubricate the machine according to lubrication chart. Do not wipe off any grease that comes out of bearing points as the hardened grease will provide additional protection against moisture.

„ Grease the threads of setting screws and similar items.

„ Relieve the relief springs.

„ Disassemble the universal shaft. Grease the inner tubes.

„ Grease the grease nipples on the universal joint of the universal shaft and on the bearing rings of the guard tubes,

refer to page 214

.

INFORMATION

Observe operating instructions of universal shaft manufacturer.

„ Lubricate the uncoated piston rods of all hydraulic cylinders liberally and insert as far as possible.

„ Wet all lever joints and bearing positions, which cannot be lubricated, with oil.

„ Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

„ Check all moveable parts to make certain they move easily. If necessary, dismount, clean, grease and remount.

„ If parts need to be replaced, use only KRONE original spare parts.

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Original Operating Instructions 150000703_03_en

Storage 23

INFORMATION

Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.

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24 Waste disposal

24 Waste disposal

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed.

Metal parts

• All metal parts must be brought to a metal recycling centre.

• The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic system, ...) before being scrapped.

• The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

• Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,

…) must be brought to a disposal point for waste oil.

Synthetic materials

• All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

• Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

• All electronic parts must be brought to a disposal point for electronic scrap.

226

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25

25.1

Appendix

Circuit diagram

>>>

2

150100745-03 en [ }  228]

2

150101366-03 en [ }  241]

Appendix 25

Circuit diagram 25.1

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 227

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26 Index

A

Acknowledging the error message ................... 170

Activating customer counter ............................. 146

Adapting coupling points .................................... 47

Adapting hydraulic system ................................. 49

Adapting universal shaft ..................................... 49

Additional equipment and spare parts ................ 16

Aktortest ........................................................... 161

Appendix .......................................................... 227

Applicable documents .......................................... 8

Arbeitsbreite vergrößern/verkleinern .................. 77

Auxiliary assignment of joystick........................ 124

Auxiliary functions (AUX).................................. 122

B

Basic safety instructions ..................................... 14

Behaviour in case of voltage flashover of overhead

lines .................................................................... 22

Behaviour in dangerous situations and in case of

accidents ............................................................ 24

Beschleunigerwalzen ....................................... 138

Bodendruck erhöhen/verringern ......................... 77

Breitenverschiebung......................................... 136

Bring up menu level.......................................... 132

Index 26

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 251

26 Index

C

Calling up road travel screen............................ 106

Calling up working screen ................................ 104

Calling up working screen “Cross conveyor

belt” .................................................................. 105

Calling up working screen “Hydraulic system” . 106

Calling up working screen “Lift/lower front mounted

mower”.............................................................. 105

Calling up working screen “Lift/lower mowers by

pressing and holding down key” ....................... 105

Calling up working screen “Lift/lower mowers” . 105

Calling up working screen “Overcut/width shift” 105

Changing blades for the “blade quick fastener”

version .............................................................. 209

Changing blades for the “blade screw connection”

version .............................................................. 208

Changing mode ................................................ 135

Changing oil ..................................................... 200

Changing to automatic mode ........................... 117

Changing to manual mode ............................... 122

Changing value ................................................ 133

Check cross conveyors for firm attachment ....... 50

Check/correct running direction of the conveyor

belts .................................................................. 185

Checking blades for wear ................................. 207

Checking oil level ..................................... 202, 203

Checking the free space from tractor to machine

........................................................................... 48

Checking the tines on the tine conditioner ......... 63

Checking the wear limit on cutting discs/mower

drums ............................................................... 212

Checking/changing blades ............................... 207

Checking/replacing blade carrier ...................... 210

Checking/replacing cutting discs/mower drums 211

Checking/replacing guard cloths ...................... 197

Checking/replacing linings on cutterbar ........... 212

Checking/replacing retaining bolts ................... 210

Checking/setting locking of side guards ........... 180

Checking/setting the free space from tractor to

machine .............................................................. 48

Checklist for initial operation .............................. 44

Children in danger .............................................. 15

Circuit diagram ................................................. 227

Cleaning cross conveyor belts ......................... 195

Connecting foreign ISOBUS terminal ................. 58

Connecting hydraulic hoses ............................... 53

Connecting joystick ............................................ 59

Connecting KRONE Beta II terminal .................. 54

Connecting KRONE ISOBUS terminal ............... 55

Connecting lighting ............................................. 62

Connecting operation panel ............................... 61

Connecting the machine..................................... 15

Connecting the machine to the tractor ............... 52

Consumables ............................................... 21, 41

Contact ................................................................. 2

Contact data of your dealer .................................. 2

Control and Display Elements ............................ 42

Conversion table ................................................ 12

Cross references .................................................. 8

252

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Index 26

D

Damaged compressor unit ................................. 23

Danger associated with welding work ................ 24

Danger due to machine which is not prepared

properly for road travel ....................................... 20

Danger from damage to the machine ................. 16

Danger of fire...................................................... 21

Danger of tipping over on slopes........................ 20

Danger when cornering with mounted machine . 20

Danger when driving on road and field............... 20

Danger zone because objects may shoot out .... 18

Danger zone between tractor and machine ....... 18

Danger zone due to coasting machine parts ...... 18

Danger zone PTO shaft...................................... 18

Danger zone universal shaft............................... 18

Danger zone when drive is switched on ............. 18

Danger zones ..................................................... 17

Dangers arising from environment ..................... 21

Dangers in connection with certain activities:

Working on the machine..................................... 23

Dangers in road traffic ........................................ 20

Data memory ...................................................... 39

Declaration of conformity.................................. 259

Design of display .......................................... 88, 93

Deviating functions on ISOBUS terminals with 10

keys .................................................................... 95

Deviating tightening torques ............................. 194

Diagnose analoge Aktoren ............................... 164

Diagnose Auxiliary............................................ 149

Diagnose digitale Aktoren ................................ 163

Diagnose Fahrgeschwindigkeit/Fahrtrichtung .. 149

Diagnostics supply voltage ............................... 160

Directories and references ................................... 8

Displays in the work fields ................................ 101

Driving and Transport ......................................... 82

E

Emergency manual operation ............................ 79

Emergency manual operation - Overview .......... 80

Ensuring functionality of safety devices ............. 19

Environmental protection and disposal .............. 21

Error Messages ................................................ 169

F

Fehlerliste ......................................................... 167

Figures ................................................................. 9

Filterelement..................................................... 199

Filterelement wechseln..................................... 201

Folding down safety device front ........................ 65

Folding down side guard .................................... 66

Folding up front safety device ............................ 66

Folding up side guard ......................................... 67

Foreign ISOBUS terminal ................................... 94

G

Game animal protection ............................. 69, 107

General Error Messages .................................. 170

Gesamtzähler ................................................... 147

Geschwindigkeit der Transportbänder erhöhen/

verringern ........................................................... 77

H

Hand-/Zeit-/Wegsteuerung ............................... 139

Headland positions ............................................. 76

Hintergrundfarbe .............................................. 150

Hot liquids........................................................... 23

Hot surfaces ....................................................... 23

How to use this document .................................... 8

Hydraulic oil tank .............................................. 200

Hydraulic pump ................................................ 199

Hydraulic system ................................................ 36

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 253

26 Index

I

Icons in figures ..................................................... 9

Icons in the text .................................................... 9

Importance of operating instructions .................. 14

Increasing/reducing overcut ..................... 114, 121

Increasing/reducing width shift ......................... 114

Information for enquiries and orders .............. 2, 36

Information on direction ........................................ 9

Information on This Document ............................. 8

Initial Operation .................................................. 44

Installing universal shaft ..................................... 63

Intended use....................................................... 14

Intermediate universal shaft ............................... 37

ISOBUS Shortcut Button (ISB) ........................... 90

ISOBUS Shortcut Button not available ......... 86, 94

ISOBUS terminal ................................................ 42

J

Jobs on the machine .......................................... 16

K

Keys ................................................................... 98

KRONE BETA II terminal ................................... 86

KRONE ISOBUS Terminal ................................. 89

L

Labelling ............................................................. 35

Life-threatening electric shock from overhead lines

........................................................................... 21

Lift left side mounted mower from working position

to headland position ......................................... 119

Lift right side mounted mower from working

position to headland position ............................ 119

Lift/lower cross conveyor belt - automatic mode 71

Lift/lower cross conveyor belt - manual mode .... 72

Lifting all mowers from working position to

headland position ....................... 70, 110, 112, 120

Lifting both lateral mowers from headland position

to transport position .................... 75, 108, 111, 113

Lifting front mounted mower ...... 70, 107, 110, 113,

118, 120

Lifting front mounted mower and lateral mowers

................................................... 70, 110, 113, 121

Lifting individual mowers from working position to

headland position ..................................... 110, 112

Lifting lateral mowers ................. 70, 110, 113, 120

Lifting preselected mowers............................... 110

Lifting preselected mowers by pressing and

holding down key.............................................. 112

Lifting side mounted mowers before expiry of time

control / distance control ............ 70, 110, 113, 121

Lifting/lowering both cross conveyor belts

simultaneously............................................ 74, 115

Lifting/lowering cross conveyor belt ................... 71

Lifting/lowering cross conveyor belt on left.. 71, 73,

115, 118

Lifting/lowering cross conveyor belt on right 71, 73,

115, 118

Lifting/lowering lateral mowers individually ...... 119

Lighting ............................................................... 37

Liquids under high pressure ............................... 22

Locking screws on the gearboxes .................... 193

Logical Error Messages.................................... 171

Lower left side mounted mower from headland

position to working position .............................. 119

Lower link pins.................................................... 47

Lower right side mounted mower from headland

position to working position .............................. 119

Lowering all mowers from headland position to

working position.......................... 69, 108, 111, 119

254

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Index 26

Lowering both lateral mowers from transport

position to headland position ...... 68, 107, 108, 111

Lowering front mounted mower . 69, 107, 109, 111,

117, 120

Lowering front mounted mower and side mounted

mowers ....................................... 70, 109, 111, 120

Lowering individual mowers from headland

position to working position ...................... 109, 112

Lowering machine from transport position to

working position.................................................. 68

Lowering preselected mowers.......................... 109

Lowering preselected mowers by pressing and

holding down key.............................................. 112

Lowering side mounted mowers. 69, 109, 111, 120

Lowering side mounted mowers before expiry of

time control / distance control..... 70, 109, 112, 120

Lowering the machine from transport position to

working position.................................................. 76

Lubricating universal shaft................................ 214

Lubrication chart - Machine .............................. 215

M

Machine Description ........................................... 34

Machine overview............................................... 34

Main gearbox.................................................... 202

Maintenance - Before the beginning of the season

......................................................................... 189

Maintenance - Cutterbar................................... 205

Maintenance – Electrics ................................... 218

Maintenance - Every 10 hours, but at least once a

day.................................................................... 190

Maintenance - Every 200 hours ....................... 191

Maintenance - Every 50 hours ......................... 190

Maintenance - Every 500 hours ....................... 191

Maintenance - Gearbox .................................... 202

Maintenance - General Information .................. 189

Maintenance - Hydraulic System...................... 198

Maintenance - Lubrication ................................ 214

Maintenance - Once after 50 hours .................. 189

Maintenance and repair work ............................. 23

Maintenance table ............................................ 189

Manual operation without safety prompt .......... 166

Means of representation....................................... 9

Menu 1 “Overcut” ............................................. 135

Menu 13 “Counters” ......................................... 143

Menu 13-1 “Customer Counter” ....................... 143

Menu 13-2 “Total Counter” ............................... 146

Menu 14 “ISOBUS” .......................................... 148

Menu 14-1 “Diagnostics Auxiliary (AUX)” ......... 148

Menu 14-10 “Switching between Task

Controllers” ....................................................... 155

Menu 14-11 “Switching between Data

Loggers” ........................................................... 155

Menu 14-2 “Driving speed/direction of travel

diagnostics” ...................................................... 149

Menu 14-3 “Setting the Background Colour” .... 150

Menu 14-5 “SectionControl” ............................. 151

Menu 14-7 "Changing over number of keys".... 153

Menu 14-9 “Switching Between the Terminals” 154

Menu 15 “Settings” ........................................... 156

Menu 15-1 “Sensor Test” ................................. 157

Menu 15-2 “Actuator Test” ............................... 161

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 255

26 Index

Menu 15-3 "Manual operation without confirmation

prompt" ............................................................. 165

Menu 15-4 “Error List” ...................................... 167

Menu 15-5 “Software Information”.................... 168

Menu 15-6 “Technician Level” .......................... 169

Menu 2 “Width shift” ......................................... 136

Menu 3 “Front Mounted Mower” ....................... 137

Menu 4 “Accelerator Rollers”............................ 138

Menu 5 “Manual Control/Time Control/Distance

Control”............................................................. 139

Menu 6 “Lowering Speed” ................................ 141

Menu 7 “Overlap” ............................................. 142

Menu structure ................................................. 129

Metric thread screws with control thread .......... 191

Metric thread screws with countersunk head and

hexagon socket ................................................ 192

Metric thread screws with fine thread ............... 192

Monteurebene .................................................. 169

Moving cross conveyors ................................... 186

Mower displays................................................. 103

Mower gearbox................................................. 203

Mowing ............................................................... 78

N

Noise may damage your health.......................... 22

Notes with information and recommendations ... 11

O

Oil change/oil level check on the cutterbar....... 203

Oil filter ............................................................. 198

Ölstand kontrollieren ........................ 200, 202, 203

Only perform work when the machine is at

standstill ............................................................. 23

Operating machine via joystick......................... 122

Operation............................................................ 65

Operation is only allowed after proper start-up .. 16

Operation of machine with Load Sensing........... 50

Operation of machine without Load Sensing...... 50

Operation panel .................................................. 42

Operational safety: Technically sound condition 16

P

Parking the machine safely ................................ 20

Passengers ........................................................ 16

Personal protective equipment ........................... 19

Physical Error Messages.................................. 173

Pole protection mechanism ................................ 38

Position and meaning of safety labels ................ 28

Position of sensors ........................................... 220

Preparing machine for road travel ...................... 83

Preparing machine for road travel by using

emergency manual operation ............................. 79

Preselecting mowers ........................ 109, 110, 112

Presetting width shift ........................................ 121

Q

Querförderbänder heben/senken ....................... 77

R

Raised machine and machine parts ................... 24

Raising machine from headland position to

transport position ................................................ 75

Recurring icons ................................................ 130

Re-ordering .......................................................... 8

Replacing shear protection on rotary hub ........ 206

Replacing the filter element .............................. 199

Resetting customer counter ............................. 146

Reverse travel .................................................... 95

Road safety ........................................................ 20

Rotary hub ........................................................ 205

Running actuator test ......................................... 26

256

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

Index 26

S

Safely performing oil level check, oil change and

filter element change .......................................... 26

Safety ................................................................. 14

Safety device front.............................................. 65

Safety labels on the machine ............................. 27

Safety markings on the machine ........................ 19

Safety routines ................................................... 25

Scope of the document ........................................ 9

SectionControl ...........

.

...................................... 152

Securing raised machine and machine parts

against lowering ................................................. 25

Selecting a menu.............................................. 132

Senkgeschwindigkeit ........................................ 141

Sensor d=12 mm .............................................. 223

Sensor d=30 mm .............................................. 223

Sensortest ........................................................ 157

Service life of the machine ................................. 14

Setting “Speed” sensor....................................... 45

Setting conveyor belt ........................................ 184

Setting deflector sheets .................................... 183

Setting high-cut skids ....................................... 178

Setting sensor “Cross conveyor belt” ................. 45

Setting the accelerator rollers........................... 187

Setting the conditioner speed ........................... 181

Setting the conditioning sheet .......................... 181

Setting the cutting height .................................. 177

Setting the free space from tractor to machine .. 49

Setting the lateral links ..................................... 178

Setting the lifting speed / lowering speed of the

hydraulic cylinders ............................................ 188

Setting the limit switch “Cross conveyor bottom” 46

Setting the sensors........................................... 223

Setting the side guards..................................... 179

Setting the speed of cross conveyor belts... 72, 74,

116, 118, 187

Setting the throttles .......................................... 188

Setting the width shift ....................................... 186

Setting wide spreading ..................................... 182

Setting widespreading sheet ............................ 183

Settings ............................................................ 177

Shutting down and safeguarding the machine ... 25

Side guard .......................................................... 66

Software-Info .................................................... 168

Sources of danger on the machine .................... 22

Staff qualification ................................................ 15

Start-up............................................................... 52

Status line........................................................... 96

Storage ............................................................. 224

Strip on the cross conveyor belt ....................... 194

Structural modifications on the machine ............ 15

Switching off the machine .................................. 83

Switching terminal on/off .............................. 87, 92

Swivelling down support jacks (parking position) 68

Swivelling up support jacks (transport position) . 67

T

Target group of this document ............................. 8

Task Controller ................................................. 174

Technical data .................................................... 40

Technical limit values ......................................... 17

Technically sound state of the machine ............. 16

Term “machine” .................................................... 9

Terminal - Machine Functions ............................ 96

Terminal - Menus ............................................. 129

Tightening torques............................................ 191

Top link pin ......................................................... 48

Touchable display .............................................. 91

U

Überlappung ..................................................... 142

Überschnitt ....................................................... 135

Unattended parking ............................................ 20

Unsuitable consumables .................................... 21

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 257

26 Index

V

Validity .................................................................. 8

Varying functions to KRONE ISOBUS terminal.. 95

Venting the friction clutch ................................. 196

Von Transport- in Vorgewendestellung .............. 76

Von Vorgewende- in Transportstellung .............. 77

Vorgewendestellungen ....................................... 76

W

Warning signs..................................................... 10

Warnings of property damage/environmental

damage .............................................................. 11

Waste disposal ................................................. 226

When using the machine with cross conveyor belt

......................................................................... 183

Working screen “Cross conveyor belt” ....... 73, 114

Working screen “Hydraulic system”.................. 117

Working screen “Lift/lower front mounted

mower”.............................................................. 107

Working screen “Lift/lower mowers by pressing and

holding down key” ............................................ 111

Working screen “Overcut/width schift”.............. 113

Working screen “Lift/lower mowers” ................. 108

Working screens in automatic mode ................ 117

Working screens in manual mode .................... 106

Z

Zähler ............................................................... 143

258

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en

27

Declaration of conformity 27

Declaration of conformity

EC Declaration of conformity

We

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle hereby declare, as manufacturer of the product named below, under our sole responsibility, that the

Machine:

Mower combination

Type:

EasyCut B 1000 CV Collect, Original-Betriebsanleitung

to which this declaration refers is in compliance with the following relevant provisions:

EC directive 2006/42/EC (machines)

EU Directive 2014/30/EU (EMC) The harmonised standard EN ISO

14982:2009 has been applied in accordance with the directive.

The signing Managing Director is authorised to compile the technical documents.

Spelle, 02/05/2016

Year of manufacture:

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Machine no.:

EasyCut B 1000 CV Collect

Original Operating Instructions 150000703_03_en 259

Maschinenfabrik

Bernard Krone GmbH & Co. KG

* Heinrich-Krone-Straße 10

D-48480 Spelle

* Postfach 11 63

D-48478 Spelle

' +49 (0) 59 77 / 935-0

6 +49 (0) 59 77 / 935-339

ü

http://wwww.krone.de

@ [email protected]

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Key Features

  • Working width of 10 meters
  • Hydraulically adjustable cutting height
  • Sturdy frame
  • Large capacity hopper
  • Easy to use and maintain

Related manuals

Frequently Answers and Questions

What is the working width of the Krone EasyCut B 1000 CV Collect?
The working width of the Krone EasyCut B 1000 CV Collect is 10 meters.
Is the cutting height adjustable?
Yes, the cutting height is hydraulically adjustable.
Is the machine easy to use and maintain?
Yes, the machine is easy to use and maintain.

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