Krone EasyCut B 1000 CR Collect Operating Instructions


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Krone EasyCut B 1000 CR Collect Operating Instructions | Manualzz

Original Operating Instructions

Document no.: 150000704_01_ us

   V.3

Mower combination

EasyCut B 1000 CR Collect

From machine no.: 921038

Contact

Mailing address

Krone North America, Inc.

P.O. Box 18880

Memphis, TN 38181-0880

USA

Phone

Fax

E-mail

Internet

Physical address

Krone North America, Inc.

3363 Miac Cove

Memphis, TN 38118

USA

+1 901 842-6011

+1 901 842-6016 [email protected]

www.krone-northamerica.com

Information for enquiries and orders

Year

Machine no.

Type

Contact data of your dealer

2

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

3

3.1

3.2

3.3

3.4

3.5

3.6

4

5

5.1

6

6.1

6.2

7

7.1

7.2

2

2.3.13

2.3.14

2.3.15

2.3.16

2.3.17

2.3.18

2.3.19

2.4

2.4.1

2.4.2

2.4.3

2.5

2.1

2.2

2.3

2.3.1

2.3.2

2.3.3

2.3.4

2.3.5

2.3.6

2.3.7

2.3.8

2.3.9

2.3.10

2.3.11

2.3.12

1

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Contents

Information on This Document.................................................................................................  8

Validity .........................................................................................................................................  8

Re-ordering ..................................................................................................................................  8

Applicable documents..................................................................................................................  8

Target group of this document .....................................................................................................  8

How to use this document ...........................................................................................................  8

Directories and references...........................................................................................................  8

Information on direction ...............................................................................................................  9

Term “machine”............................................................................................................................  9

Figures .........................................................................................................................................  9

Scope of the document ................................................................................................................  9

Means of representation ..............................................................................................................  9

Conversion table ........................................................................................................................  11

Safety ........................................................................................................................................  13

Intended use ..............................................................................................................................  13

Service life of the machine.........................................................................................................  13

Basic safety instructions ............................................................................................................  13

Importance of operating instructions..........................................................................................  13

Staff qualification .......................................................................................................................  14

Children in danger .....................................................................................................................  14

Connecting the machine ............................................................................................................  14

Structural modifications on the machine ....................................................................................  14

Additional equipment and spare parts .......................................................................................  15

Jobs on the machine..................................................................................................................  15

Operational safety: Technically sound condition .......................................................................  15

Danger zones ............................................................................................................................  16

Ensuring functionality of safety devices .....................................................................................  18

Personal protective equipment ..................................................................................................  18

Safety markings on the machine ...............................................................................................  18

Road safety................................................................................................................................  18

Parking the machine safely .......................................................................................................  19

Consumables .............................................................................................................................  20

Dangers arising from environment.............................................................................................  20

Sources of danger on the machine ............................................................................................  21

Dangers in connection with certain activities: Working on the machine ....................................  22

Behaviour in dangerous situations and in case of accidents .....................................................  23

Safety routines ...........................................................................................................................  23

Shutting down and safeguarding the machine...........................................................................  23

Securing raised machine and machine parts against lowering..................................................  23

Safely perform oil level check, oil and filter element change. ....................................................  24

Safety labels on the machine.....................................................................................................  24

Machine Description................................................................................................................  29

Machine overview ......................................................................................................................  29

Labelling ....................................................................................................................................  30

Hydraulic system........................................................................................................................  31

Lighting ......................................................................................................................................  32

Intermediate universal shaft.......................................................................................................  32

Pole protection mechanism .......................................................................................................  33

Data memory ............................................................................................................................  34

Technical data ..........................................................................................................................  35

Consumables .............................................................................................................................  36

Control and Display Elements ................................................................................................  37

ISOBUS terminal .......................................................................................................................  37

Operation panel ........................................................................................................................  37

Initial Operation........................................................................................................................  39

Checklist for initial operation ......................................................................................................  39

Setting “Speed” sensor ..............................................................................................................  40

3

Contents

8

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

7.3

7.4

7.5

7.6

7.7

7.8

7.9

9

9.1

9.2

10

10.1

10.2

10.3

10.4

10.5

10.5.1

10.5.2

10.5.3

10.6

10.6.1

10.6.1.1

10.6.1.2

10.6.1.3

10.6.2

10.6.2.1

10.7

10.7.1

10.8

10.9

10.10

11

11.1

11.2

11.3

12

12.1

12.2

12.3

12.4

13

13.1

13.2

13.2.1

13.2.2

14

14.1

Setting sensor “Cross conveyor belt”.........................................................................................  40

Setting the limit switch “Cross conveyor bottom” .......................................................................  41

Adapting coupling points ...........................................................................................................  42

Checking/setting the free space from tractor to machine ..........................................................  43

Adapting universal shaft ............................................................................................................  44

Adapting hydraulic system .........................................................................................................  44

Check cross conveyors for firm attachment...............................................................................  45

Start-up .....................................................................................................................................  47

Connecting the machine to the tractor .......................................................................................  47

Connecting hydraulic lines ........................................................................................................  48

Connecting KRONE Beta II terminal .........................................................................................  49

Connecting KRONE ISOBUS terminal .....................................................................................  50

Connecting foreign ISOBUS terminal ........................................................................................  53

Connecting joystick ....................................................................................................................  53

Connecting operation panel .......................................................................................................  56

Connecting lighting ....................................................................................................................  57

Installing universal shaft ............................................................................................................  58

Driving and Transport .............................................................................................................  59

Preparing machine for road travel .............................................................................................  60

Switching off the machine ..........................................................................................................  61

Operation ..................................................................................................................................  63

Folding down side guard............................................................................................................  63

Folding up safety device at front ................................................................................................  64

Swivelling up parking supports (transport position) ...................................................................  64

Swivelling parking supports down (parking position) .................................................................  65

Lowering machine from transport position to working position ..................................................  65

Lowering both lateral mowers from transport position to headland position ..............................  65

Lowering all mowers from headland position to working position ..............................................  66

Lifting all mowers from working position to headland position ...................................................  67

Lifting/lowering cross conveyor belt ...........................................................................................  67

Lift/lower cross conveyor belt - automatic mode........................................................................  68

Lifting/lowering cross conveyor belt on right ..............................................................................  68

Lifting/lowering cross conveyor belt on left ................................................................................  68

Setting the speed of cross conveyor belts .................................................................................  69

Lift/lower cross conveyor belt - manual mode ...........................................................................  69

Working screen “Cross conveyor belt”.......................................................................................  70

Lifting machine from headland position to transport position ....................................................  72

Lifting both lateral mowers from headland position to transport position ...................................  72

Lowering the machine from transport position to working position ............................................  72

Mowing.......................................................................................................................................  74

Emergency manual operation ....................................................................................................  75

KRONE BETA II terminal .........................................................................................................  78

ISOBUS Shortcut Button not available ......................................................................................  78

Switching terminal on/off............................................................................................................  79

Design of display .......................................................................................................................  80

KRONE ISOBUS Terminal .......................................................................................................  81

ISOBUS Shortcut Button (ISB) ..................................................................................................  82

Touchable display ......................................................................................................................  83

Switching terminal on/off............................................................................................................  84

Design of display .......................................................................................................................  85

Foreign ISOBUS terminal ........................................................................................................  86

ISOBUS Shortcut Button not available ......................................................................................  86

Varying functions to KRONE ISOBUS terminal .........................................................................  87

Deviating functions on ISOBUS terminals with 10 keys ............................................................  87

Reverse travel............................................................................................................................  87

Terminal - Machine Functions ................................................................................................  88

Status line ..................................................................................................................................  88

4

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

15

15.1

15.2

15.3

15.4

15.5

15.6

15.7

15.8

15.9

15.10

14.6.5.1

14.6.5.2

14.6.5.3

14.6.5.4

14.6.6

14.6.7

14.7

14.7.1

14.7.2

14.7.3

14.7.4

14.7.5

14.7.6

14.7.7

14.7.8

14.7.9

14.7.10

14.7.11

14.8

14.8.1

14.8.2

14.6.2.2

14.6.2.3

14.6.2.4

14.6.2.5

14.6.2.6

14.6.3

14.6.3.1

14.6.3.2

14.6.3.3

14.6.3.4

14.6.3.5

14.6.3.6

14.6.4

14.6.4.1

14.6.4.2

14.6.5

14.2

14.3

14.3.1

14.4

14.5

14.6

14.6.1

14.6.1.1

14.6.1.2

14.6.1.3

14.6.1.4

14.6.2

14.6.2.1

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Contents

Keys ...........................................................................................................................................  90

Displays in the work fields .........................................................................................................  93

Mower displays ..........................................................................................................................  95

Calling up working screen..........................................................................................................  96

Calling up road travel screen .....................................................................................................  98

Working screens in manual mode .............................................................................................  98

Working screen “Lift/lower front mounted mower” .....................................................................  99

Lowering front mounted mower .................................................................................................  99

Lifting front mounted mower ......................................................................................................  99

Lowering both lateral mowers from transport position to headland position ..............................  99

Lifting both lateral mowers from headland position to transport position .................................  100

Working screen “Lift/lower mowers”.........................................................................................  100

Lowering both lateral mowers from transport position to headland position ............................  100

Lowering all mowers from headland position to working position ............................................  100

Lowering individual mowers from headland position to working position ................................  101

Lifting individual mowers from working position to headland position .....................................  101

Lifting all mowers from working position to headland position .................................................  102

Lifting both lateral mowers from headland position to transport position .................................  102

Working screen “Lift/lower mowers by pressing and holding down key” .................................  102

Lowering both lateral mowers from transport position to headland position ............................  102

Lowering all mowers from headland position to working position ............................................  103

Lowering individual mowers from headland position to working position ................................  103

Lifting individual mowers from working position to headland position .....................................  103

Lifting all mowers from working position to headland position .................................................  104

Lifting both lateral mowers from headland position to transport position .................................  104

Working screen “Overcut/width schift” .....................................................................................  104

Increasing/reducing overcut.....................................................................................................  105

Increasing/reducing width shift ................................................................................................  105

Working screen “Cross conveyor belt”.....................................................................................  105

Lifting/lowering cross conveyor belt on right ............................................................................  106

Lifting/lowering cross conveyor belt on left ..............................................................................  106

Lifting/lowering both cross conveyor belts simultaneously .....................................................  106

Setting the speed of cross conveyor belts ...............................................................................  107

Working screen “Hydraulic system” .........................................................................................  107

Changing to automatic mode ...................................................................................................  108

Working screens in automatic mode........................................................................................  108

Lowering front mounted mower ...............................................................................................  108

Lifting front mounted mower ....................................................................................................  108

Lifting/lowering cross conveyor belt on right ............................................................................  108

Lifting/lowering cross conveyor belt on left ..............................................................................  109

Setting the speed of cross conveyor belts ...............................................................................  109

Lifting/lowering lateral mowers individually ..............................................................................  110

Lowering all mowers from headland position to working position ............................................  110

Lifting all mowers from working position to headland position .................................................  111

Increasing/reducing overcut.....................................................................................................  111

Presetting width shift ...............................................................................................................  112

Changing to manual mode.......................................................................................................  112

Operating machine via joystick ................................................................................................  112

Auxiliary functions (AUX) .........................................................................................................  112

Auxiliary assignment of joystick ...............................................................................................  114

Terminal - Menus ...................................................................................................................  119

Menu structure .........................................................................................................................  119

Recurring icons ........................................................................................................................  120

Bring up menu level ................................................................................................................  121

Selecting menu ........................................................................................................................  122

Changing value ........................................................................................................................  123

Changing mode .......................................................................................................................  124

Menu 1 “Overcut” .....................................................................................................................  124

Menu 2 “Width shift”.................................................................................................................  125

Menu 3 “Front Mounted Mower” ..............................................................................................  126

Menu 4 “Accelerator Rollers” ...................................................................................................  127

5

Contents

16

16.1

16.2

16.3

16.4

16.5

16.6

16.7

16.8

16.9

16.10

16.11

16.12

16.12.1

15.15.7

15.15.8

15.16

15.16.1

15.16.2

15.16.3

15.16.4

15.16.5

15.16.6

15.17

15.17.1

15.17.2

15.17.3

15.18

15.11

15.12

15.13

15.14

15.14.1

15.14.2

15.15

15.15.1

15.15.2

15.15.3

15.15.4

15.15.5

15.15.6

17

17.1

17.1.1

17.1.2

17.1.3

17.1.4

17.1.5

17.1.6

17.1.7

17.2

17.3

17.4

17.5

17.6

17.7

18

18.1

18.2

18.3

Menu 5 “Manual Control/Time Control/Distance Control” ........................................................  127

Menu 6 “Lowering Speed” .......................................................................................................  129

Menu 7 “Overlap” .....................................................................................................................  130

Menu 13 “Counters” .................................................................................................................  130

Menu 13-1 “Customer Counter” ...............................................................................................  131

Menu 13-2 “Total Counter” ......................................................................................................  134

Menu 14 “ISOBUS” ..................................................................................................................  135

Menu 14-1 “Diagnostics Auxiliary (AUX)” ................................................................................  136

Menu 14-2 “Driving Speed Display Diagnostics/Direction Display Diagnostics”......................  136

Menu 14-3 “Setting the Background Colour” ...........................................................................  137

Menu 14-5 “SectionControl”.....................................................................................................  138

Menu 14-7 “Switching Number of Keys” ..................................................................................  139

Menu 14-9 “Switching Between the Terminals” .......................................................................  140

Menu 14-10 “Switching between Task Controllers” .................................................................  141

Menu 14-11 “Switching between Data Loggers”......................................................................  141

Menu 15 “Settings” ..................................................................................................................  142

Menu 15-1 “Sensor Test” .........................................................................................................  143

Menu 15-2 “Actuator Test” .......................................................................................................  147

Menu 15-3 "Manual operation without confirmation prompt" ...................................................  151

Menu 15-4 “Error List”..............................................................................................................  153

Menu 15-5 “Software Information” ...........................................................................................  153

Menu 15-6 “Technician Level” .................................................................................................  154

Alarm messages ......................................................................................................................  154

Alarms......................................................................................................................................  155

Logical alarms..........................................................................................................................  156

Physical alarms........................................................................................................................  158

Task Controller.........................................................................................................................  159

Settings...................................................................................................................................  162

Setting the cutting height .........................................................................................................  162

High-cut skids ..........................................................................................................................  163

Setting the lateral links.............................................................................................................  163

Setting the side guards ............................................................................................................  163

Checking/setting locking of side guards ..................................................................................  165

Setting roller distance ..............................................................................................................  165

Setting conveyor belt ...............................................................................................................  166

Moving cross conveyors ..........................................................................................................  168

Setting the width shift...............................................................................................................  168

Setting the speed of cross conveyor belts ...............................................................................  169

Setting the accelerator rollers ..................................................................................................  169

Setting the throttles ..................................................................................................................  170

Setting the lifting speed / lowering speed of the hydraulic cylinders........................................  170

Maintenance - General Information......................................................................................  171

Maintenance table ...................................................................................................................  171

Maintenance - Once after 50 hours .........................................................................................  171

Maintenance - Before the beginning of the season .................................................................  171

Maintenance - Every 10 hours, but at least once a day...........................................................  172

Maintenance - Every 50 hours .................................................................................................  172

Maintenance - Every 200 hours ...............................................................................................  173

Maintenance - Every 500 hours ...............................................................................................  173

Maintenance - Every 6 years ...................................................................................................  173

Tightening torques ...................................................................................................................  173

Deviating tightening torques ....................................................................................................  174

Strip on the cross conveyor belt .............................................................................................  175

Cleaning cross conveyor belts .................................................................................................  175

Venting the friction clutch.........................................................................................................  177

Checking/replacing guard cloths..............................................................................................  177

Maintenance - Hydraulic System..........................................................................................  179

Oil filter.....................................................................................................................................  179

Hydraulic pump .......................................................................................................................  180

Hydraulic oil tank .....................................................................................................................  181

6

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

22

22.1

22.2

23

24

25

25.1

26

19

19.1

19.2

19.3

19.4

19.5

20

20.1

20.2

20.3

20.3.1

20.3.2

20.3.3

20.4

20.5

20.6

20.6.1

20.7

21

21.1

21.2

21.3

Contents

Maintenance - Gearbox .........................................................................................................  183

Main gearbox ...........................................................................................................................  183

Drive gear mower top part .......................................................................................................  184

Drive gear mower bottom part ................................................................................................  185

Gearbox for upper roller drive (optional) ..................................................................................  185

Oil change/oil level check on the cutterbar ..............................................................................  186

Maintenance - Cutterbar........................................................................................................  188

Rotary hub ...............................................................................................................................  188

Replacing shear protection on rotary hub ................................................................................  189

Checking/changing blades.......................................................................................................  190

Checking blades for wear ........................................................................................................  190

Changing the blades for version with “blade screw connection”..............................................  191

Changing blades for version with “blade quick fastener” .........................................................  192

Checking/replacing retaining bolts ...........................................................................................  193

Checking/replacing blade carrier ............................................................................................  194

Checking/replacing cutting discs/mower drums.......................................................................  196

Checking the wear limit on cutting discs/mower drums ...........................................................  197

Checking/replacing linings on cutterbar ...................................................................................  197

Maintenance - Lubrication ....................................................................................................  199

Lubricants ................................................................................................................................  199

Lubricating universal shaft .......................................................................................................  200

Lubrication chart - Machine .....................................................................................................  201

Maintenance – Electrics ........................................................................................................  203

Position of sensors ..................................................................................................................  203

Setting the sensors ..................................................................................................................  205

Storage....................................................................................................................................  207

Disposing of the Machine .....................................................................................................  209

Appendix ................................................................................................................................  210

Circuit diagram.........................................................................................................................  210

Index........................................................................................................................................  231

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

7

1

1.1

1

Information on This Document

Validity

Information on This Document

1.1

Validity

This document is valid for machines of type:

EasyCut B 1000 CR Collect

This document only describes the rear combination. If the combination is used with front mounted mower, the operating instructions of the front mounted mower must also be considered.

All information, illustrations and technical data in this document correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

1.2

1.3

1.4

1.5

1.5.1

Re-ordering

If this document should become wholly or partially unusable, you can request a replacement document by stating the document number mentioned on the cover sheet.

Applicable documents

To ensure that the machine is used safely and as intended, observe the following further applicable documents:

• Operating instructions of universal shaft

• Operating instructions terminal

• With front mounted mower: Operating instructions front mounted mower, KRONE

• Assembly instructions, KRONE

Target group of this document

This document aims at the operators of the machine who fulfill the minimum requirements of personnel qualification,

refer to page 14

.

How to use this document

Directories and references

Contents/headers

The contents and headers in this document ensure quick orientation in the chapters.

Index

The index contains catchwords in alphabetical order which enable to find information on a desired topic easily. The index can be found on the last pages of this document.

Cross references

Cross references to another place in the document or to another document are in the text with page number.

Examples:

8

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

Information on This Document

How to use this document

1

1.5

• Check all screws on the machine for firm attachment,

refer to page 9

. ( INFORMATION : If you use this document in electronic form, you get to the stated page by clicking on the link.)

• For further information, please refer to the operating instructions of the universal shaft manufacturer.

Information on direction

Information on direction in this document such as front, rear, right and left always applies in direction of travel of the machine.

Term “machine”

Throughout the rest of the document, the “mower combination” will also be referred to as the

“machine”.

Figures

The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document.

Means of representation

Icons in the text

The following means of representation (icons) are used to present the text more clearly:

This arrow characterizes an action step . Several arrows in a row identify a sequence of actions to be performed step by step.

This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions.

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration.

Icons in figures

The following icons can be used in the figures:

Icon Explanation

Reference sign for parts

Position of a part (e.g. move from pos. I to pos. II)

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

9

1

1.5

Information on This Document

How to use this document

Icon Explanation

Dimensions (e.g. B = width, H = height, L = length)

Tighten screws with specified tightening torque using torque wrench.

Direction of motion

Direction of travel open closed

Magnification of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Screen area to which is specifically pointed

Left-hand side of the machine

Right-hand side of the machine

Warning signs

Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words.

The warning signs must be read and the measures must be observed in order to prevent personal injury.

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

Please observe all notes marked with the danger sign in order to avoid injuries or death.

Explanation of signal words

DANGER

The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

10

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Information on This Document

How to use this document

1

1.5

WARNING

The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

CAUTION

The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored.

Example of a warning sign:

WARNING

Eye damage caused by flying dirt particles

When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt.

„ Keep people away from the working area.

„ Wear suitable work clothes when performing cleaning work with compressed air (e.g. eye protection).

Warnings of property damage and environmental damage

Warnings of property damage or environmental damage are separated from the remaining text and marked with “Notice”.

Example:

NOTICE

Gearbox damage due to low oil level

The gearboxes could be damaged when the oil level is too low.

„ Check gearbox oil level at regular intervals and top up oil, if necessary.

„ Check gearbox oil level approx. 3 to 4 hours after the machine has been switched off.

Check oil level only when machine is in horizontal position.

Notices with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the machine are separated from the remaining text and marked with “Information”.

Example:

INFORMATION

Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer.

1.5.7

Conversion table

The following table is used to convert metric units into US units.

Quantity

Area

SI Units (Metric)

Unit Name hectare

Abbreviation ha

Factor

2,47105

Inch-Pound Units

Unit Name acre

Abbreviation acres

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

11

1

1.5

Information on This Document

How to use this document

Quantity

Flow

Force

Length

Power

Pressure

Torque

SI Units (Metric)

Unit Name Abbreviation liters per minute

L/min cubic meter per hour newton m³/h

N millimeter meter kilowatt kilopascal mm m kW kPa megapascal MPa bar (non-SI) bar newton meter Nm

Factor

0.2642

4,4029

0,2248

0.03937

3,2808

1,3410

0,1450

145,0377

14,5038

0,7376

Temperature degree Celsius °C

Velocity

Volume

Weight meter per minute meter per second kilometer per hour liter milliliter cubic centimeter kilogram m/min m/s km/h

L ml cm³ kg

8,8507

°Cx1.8+32

3,2808

3,2808

0,6215

0.2642

0,0338

0,0610

2,2046

Inch-Pound Units

Unit Name Abbreviation

US gallon per minute gpm pound-force lbf inch foot in.

ft.

horsepower hp pound per square inch psi pound-foot or foot-pound pound-inch or inch-pound degree

Fahrenheit ft∙lbf in∙lbf

°F foot per minute ft/min foot per second ft/s miles per hour mph

US gallon

US ounce cubic inch pound

US gal.

US oz.

in³ lbs

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Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

2

2.1

2.2

2.3

2.3.1

Safety

Intended use

2

2.1

Safety

Intended use

The machine is used to mow crop.

Blades and leaves growing on the ground represent the crop provided for the intended use of this machine.

The machine is designed exclusively for use in agriculture and may only be used when

• all safety equipment is available according to the operating instructions and is in the protective position.

• all safety instructions of the operating instructions are observed and complied with.

The machine must only be used by people who satisfy the personnel qualification requirements

designated by the machine manufacturer. refer to page 14

.

These operating instructions are part of the machine and must therefore be carried along while the machine is used. The machine may be operated only when the operator has received training and in compliance with these operating instructions.

If the machine is used for applications which are not described in these operating instructions, this may result in serious injuries or death and damage to the machine and other property.

Unauthorized modifications to the machine may affect the properties of the machine or disrupt the proper operation. For this reason, unauthorized modifications shall exclude any liability of the manufacturer for consequential damage.

The intended use shall also include the adherence to the operating, maintenance and repair conditions set by the manufacturer.

Service life of the machine

• The service life of this machine depends on appropriate operation and maintenance as well as on operating conditions.

• Permanent operational readiness as well as long service life of the machine can be achieved by following the instructions and notes of these operating instructions.

• After each season of use, the machine must be checked completely for wear and other damage.

• Replace damaged and worn parts before placing the machine into service again.

• After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

• Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

Basic safety instructions

Non-observance of safety instructions and warning signs

Failure to comply with the safety instructions and warning signs can lead to risk for people, environment and property.

Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are aimed at the user and they contain safety-relevant information.

Only the procedures stated in the operating instructions are safe. If the operating instructions are not observed, persons could be seriously injured or killed.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

13

2

2.3

Safety

Basic safety instructions

„ Read in full and observe the “Basic Safety Instructions” before the machine is used for the first time.

„ Prior to work, read and observe the respective sections of the operating instructions.

„ Store the operating instructions and keep it ready.

„ Hand operating instructions on to following users.

2.3.2

2.3.3

Staff qualification

If the machine is improperly used, there is a risk of serious injuries or death. In order to avoid accidents, each person working with the machine must fulfill the following minimum requirements:

• The person is physically able to control the machine.

• The person is able to perform work with the machine safely which is explained within these operating instructions.

• The person understands the functionality of the machine within the work to be performed and is able to recognize and prevent the dangers of the work.

• The person has read the operating instructions and is able to implement accordingly the information explained in the operating instructions.

• The person is familiar with the guidance of the vehicle.

• For road travel, the person has sufficient knowledge regarding road traffic rules as well as regarding the prescribed driver’s license.

Children in danger

Children are not in a position to assess dangers and behave unpredictably.

Thus children are particularly at risk.

„ Keep children away from the machine.

„ Keep children away from consumables.

„ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements.

2.3.4

2.3.5

Connecting the machine

When tractor and machine are connected incorrectly, dangers are caused which could lead to severe accidents.

„ When connecting, observe all the operating instructions:

• The operating instructions of the tractor

The operating instructions of the machine, refer to page 47

• The operating instructions of the universal shaft

„ Observe the changed driving behaviour of the combination.

Structural modifications on the machine

Unauthorized structural changes and expansions could affect both functionality and operational safety of the machine. Thus there is a risk of serious injuries or death.

„ Structural changes and expansions are not permitted.

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EasyCut B 1000 CR Collect

2.3.6

2.3.7

2.3.8

Safety

Basic safety instructions

Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents.

„ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

2

2.3

Jobs on the machine

Accompanying persons

Accompanying persons can be seriously injured by the machine or fall from the machine and be overrun. Objects flying upward may hit accompanying persons and injure them.

„ As a result, make sure that no one except the operator is on the machine.

Operational safety: Technically sound condition

Operation is only allowed after proper start-up

The operational safety of the machine is not ensured when it is not started up properly according to these operating instructions. Thus accidents may be caused and persons may be seriously injured and killed.

„

Only use the machine after proper start-up, refer to page 47 .

Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and cause accidents. Thus there is a risk of serious injuries or death.

„ All maintenance and setting work must be performed according to the chapters

“Maintenance and Setting”.

„ Before performing any maintenance and setting work, shut down and safeguard the machine,

refer to page 23 .

Danger from damage to the machine

Damage to the machine may affect the operational safety of the machine and cause accidents.

Thus there is a risk of serious injuries or death. The following parts of the machine are of special importance for safety:

• Brakes

• Steering

• Safety devices

• Connection fittings

• Lighting

• Hydraulics

• Tyres

• Universal shaft

If there are doubts about the operational safety of the machine, for example unexpected change to driving behaviour, visible damage or leaking consumables:

„

Shut down and safeguard the machine, refer to page 23

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Original Operating Instructions 150000704_01_en

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15

2

2.3

Safety

Basic safety instructions

„ Immediately eliminate potential causes for damage, for example heavy soiling, or tighten slack screws.

„ In case of damage which may affect operational safety and cannot be repaired on your own according to these operating instructions: Damage must be repaired or eliminated by qualified specialist workshop.

Technical limit values

If the technical limit values of the machine are not met, the machine could be damaged. Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special importance to comply with the following technical limit values:

• Maximum permissible operating pressure of hydraulics

• Maximum permissible drive speed

• Maximum permissible axle loads of tractor

„

Comply with limit values, refer to page 35

.

2.3.9

Danger zones

Danger zones on tractor and machine

The zone around tractor and machine is a danger zone.

In this danger zone, the hazards are as follows:

• Tractor and machine may start moving or roll away and overrun persons.

• Due to unintentional actuation of lifting device, dangerous machine movements may be triggered.

• Defective hydraulic or pneumatic lines or lines which are not fastened securely may loosen or move back back and forth. Hydraulic oil may escape at high pressure and cause serious injuries to skin or face.

• An exposed PTO shaft or a damaged or incorrectly mounted universal shaft could capture clothes and/or body parts and draw them in.

• When the drive is switched on, machine parts may rotate or swivel.

• Hydraulically raised machine parts may descend unnoticed and slowly.

Persons could be seriously hurt or killed if the danger zone is ignored.

„ Keep persons away from danger zone of tractor and machine.

„ The drives and the engine must only be switched off when there is no one in the danger zone.

„ Before working in front of or behind the tractor and in the danger zone of the machine: Shut

down and safeguard the machine, refer to page 23 . This also applies to short-term control

work. Many severe accidents in front of and behind tractor and machine are caused by carelessness and running machines.

„ Consider the specifications in all operating instructions concerned.

• The operating instructions of the tractor

• The operating instructions of the machine

• The operating instructions of the universal shaft

Danger zone universal shaft

Persons may be caught by universal shaft, drawn in and seriously injured.

„ Make sure that the universal shaft guards are mounted and that they are fully functional.

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Safety

Basic safety instructions

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Ensure that the selected speed and direction of rotation of PTO shaft of tractor agree with the permitted speed and direction of rotation of the machine.

„ Ensure sufficient overlap of section tube and universal shaft guards.

„ Allow the universal shaft locks to engage.

„ Attach chains to prevent the universal shaft guards from rotating with the shaft.

„ Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are too big. The machine could be damaged. Parts may be shot out and injure people.

„ Observe operating instructions of universal shaft.

2

2.3

Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.

Before switching on the PTO shaft:

„ Ensure that all protective equipment is mounted and brought into protective position.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Switch off drives in case they are not needed.

Danger zone between tractor and machine

Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move:

„

Before working between tractor and machine: Shut down and safeguard the machine, refer to page 23 . This also applies to short-term control work.

„ If the lifting device must be actuated, instruct all persons to keep away from the range of movement of the lifting device.

Danger zone caused by ejected objects

Crops and foreign bodies could be slung away quickly and injure and kill people.

„ Before starting the machine, instruct all persons to leave the danger zone of the machine.

„ Immediately switch off drives and diesel engine if there are persons in the danger zone of the machine.

Danger zone when drive is switched on

When drive is switched on, there is danger to life caused by moving machine parts. People must not stay in the danger zone of the machine.

„ Before starting the machine, instruct all persons to leave the danger zone of the machine.

„ In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone.

Danger zone due to coasting machine parts

If machine parts coast, people could be seriously injured or killed.

After the drives have been switched off, the following machine parts will continue to run:

• Universal shafts

• Cutterbar

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

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2

2.3

Safety

Basic safety instructions

• Conditioner

• Conveying devices

„

Shut down and safeguard the machine, refer to page 23 .

„ Do not approach the machine until all machines parts have come to a complete stop.

2.3.10

Ensuring functionality of safety devices

If safety devices are missing or damaged, moving machine parts could seriously hurt or kill persons.

„ Replace damaged safety devices.

„ Mount dismounted safety devices and machine parts again before start-up and move them to protective position.

„ When there are doubts whether all safety devices are functional and have been correctly installed, instruct a specialist workshop to check this.

2.3.11

Personal protective equipment

A very important safety measure is to wear personal protective equipment. Missing or inappropriate personal protective equipment could be harmful to health and lead to injuries.

Personal protective equipment is for example:

• Work gloves

• Safety shoes

• Tight protective clothing

• Hearing protection

• Protective goggles

„ Determine and provide personal protective equipment for the respective work.

„ Only use personal protective equipment which is in proper condition and offers effective protection.

„ Adapt personal protective equipment to the person, for example the size.

2.3.12

2.3.13

Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing or unsuitable personal protective equipment increases health risks and injures.

„ Clean dirty safety labels.

„ Make sure every time after cleaning the safety labels that they are complete and legible.

„ Immediately replace missing, damaged and unrecognizable safety labels.

„ Provide spare parts with intended safety labels.

Description, declaration and order numbers of safety labels, refer to page 24

.

Road safety

Dangers in road traffic

If the machine exceeds maximum dimension and weights specified by national law and if it is not properly lit, other road users could be endangered when driving on public highways.

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Safety

Basic safety instructions

„ Before road travel, ensure that the maximum permissible dimensions, weights and axle loads, supported loads and hitching loads which apply according to national law for driving on public roads are not exceeded.

„ Before road travel, switch on lighting and ensure the proper function.

2

2.3

Danger when driving on road and field

Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

„ Observe measures for driving on road and field,

refer to page 59 .

Danger due to machine which is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur on the roads.

„ Before driving on roads, prepare the machine for road travel,

refer to page 60 .

Danger of tipping over on slopes

The machine may tip over when driving on slopes. Thus there is a risk of accidents, serious injuries or death. The risk of tipping over depends on many factors.

„ Observe measures for driving,

refer to page 59 .

Dangers when cornering with trailed trailer

When cornering, the trailer swivels out more than the self-propelled machine. This may result in accidents.

„ Consider the larger swivel range.

„ Consider people, oncoming traffic and obstacles when turning.

2.3.14

Parking the machine safely

An improperly parked machine may move uncontrollably or overturn. People may be injured or killed.

„ Put machine down on firm and level ground.

„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

„ Note section “Parking the machine” in chapter Driving and Transport,

refer to page 61 .

Unattended parking

Adults and especially children are at risk from an inadequately secured and unattended parked machine.

„ Before parking it: Shut down and safeguard the machine,

refer to page 23 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

19

2

2.3

2.3.15

Safety

Basic safety instructions

Consumables

Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

„ Use only consumables which comply with the requirements of the manufacturer.

For requirements on consumables, refer to page 36 .

Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

„ Do not release consumables into the environment.

„ Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of according to the official regulations.

2.3.16

Dangers arising from environment

Danger of fire

Flammable materials may accumulate in the machine due to operation or animals, for example rodents or nesting birds.

In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them.

„ Check and clean the machine every day before using it for the first time.

„ Check and clean the machine regularly during the working day.

Fatal electric shock caused by overhead lines

When folding the mowers out and in, the machine could reach overhead lines. This may cause voltage to flash over to the machine and cause fatal electric shock or fire.

„ When folding the mowers in and out, keep sufficient distance from electrical power transmission lines.

„ Never fold mowers in or out near pylons or power lines.

„ With mowers folded in, keep sufficient distance from electrical power transmission lines.

„ To avoid possible risk of electric shock caused by voltage flashover, never leave the tractor or ascend it when it is located under overhead lines.

Behaviour in case of voltage flashover of overhead lines

Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover. A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover. Due to major voltage differences in the ground, you could be killed by electric shocks when you make big steps, lay on the ground or support yourself with your hands.

„ Do not leave the cabin.

„ Do not touch any metal parts.

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Safety

Basic safety instructions

2

2.3

„ Do not establish any conductive connection to the ground.

„ Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to severe electric shocks.

„ Wait for help from professional rescue teams. The overhead line must be switched off.

If people have to leave the cabin despite the voltage flashover, for example because there is an imminent threat to life due to fire:

„ Avoid simultaneous contact with machine and ground.

„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside.

„ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another.

2.3.17

Sources of danger on the machine

Liquids under pressure

The following liquids are under high pressure:

• Hydraulic oil

Liquids escaping under high pressure may penetrate through the skin and cause severe injuries.

„ Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system.

„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.

„ Never detect leaks with bare hands. Even a very small hole may lead to serious injuries.

„ Keep body and face away from leaks. Danger of infection!

„ Consult a doctor immediately if liquid has penetrated in the body. The liquid must be flushed out of the body as soon as possible.

Hot liquids

If hot liquids are drained, people can scald or burn themselves.

„ When draining hot consumables, wear personal protective equipment.

„ Before performing any repair, maintenance or cleaning work, allow liquids and machine parts to cool off, if necessary.

Damaged compressor unit

Damaged compressed air hoses of compressor unit may tear off. Hoses that move uncontrollably may hurt persons seriously.

„ If it is suspected that the compressor unit is damaged, contact specialist workshop immediately.

„

Shut down and safeguard the machine, refer to page 23

.

Hot surfaces

The following components may become hot during operation:

• Transfer gearbox

• Mower gearbox

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

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2

2.3

Safety

Basic safety instructions

• Belt gearbox

• Hydraulic system

• Cutter bar

„ Maintain a sufficient distance from hot surfaces.

„ Allow machine parts to cool down and wear protective gloves.

2.3.18

Dangers in connection with certain activities: Working on the machine

Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may start moving. Thus there is a risk of serious injuries or death.

„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it,

refer to page 23 .

Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of accidents, serious injuries or death.

„ Only perform work which is described in this operating instructions. Prior to any work, stop

and safeguard the machine, refer to page 23 .

„ All other maintenance and repair work must only be performed by qualified specialist workshop.

Raised machine and machine parts

The raised machine or machine parts may drop or tilt unintentionally. Thus there is a risk of serious injuries or death.

„ Do not stay under the raised machine or machine parts which have not been securely supported,

refer to page 23 .

„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.

„ Before performing any work on or under the raised machine or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering.

Danger from welding work

Improper welding work endangers the operational safety of the machine. As a result, accidents may occur and people may be seriously injured or killed.

„ Never perform welding work on the following parts:

• Gearboxes

• Parts of hydraulics

• Parts of electronics

• Frame or supporting component groups

„ Before carrying out welding work on the machine, obtain permission by KRONE customer service and let you show alternatives, if necessary.

„ Welding work must only be performed by experienced qualified personnel.

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2.3.19

Safety

Safety routines

Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.

„ As a matter of principle: Park the machine.

„ Get an overview of the existing danger and identify the reason.

„ Secure the accident site.

„ Save persons from the danger zone.

„ Leave danger zone and do not enter it again.

„ Alarm rescue workers and seek help, if possible.

„ Carry out immediate lifesaving actions.

2

2.4

2.4

Safety routines

2.4.1

Shutting down and safeguarding the machine

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine is not stopped, machine or machine parts may move unintentionally. Thus there is a risk of serious injuries or death.

„ Before leaving the cabin: Shut down and safeguard the machine.

To shut down and safeguard the machine:

„ Put machine down on a firm, fixed and level ground.

„ Switch off the drives and wait until the trailing parts have come to standstill.

„ Lower machine completely to the ground.

„ Switch off tractor engine, remove the ignition key and carry it with you.

„ Secure tractor against rolling away.

2.4.2

Securing raised machine and machine parts against lowering

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine or machine parts are not secured against lowering, the machine or machine parts may roll, fall or sag. Thus people could be squeezed or killed.

„ Lower the raised machine parts.

„ Shut down and safeguard the machine,

refer to page 23 .

„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.

„ Before working on or under raised machine parts: Safely support machine or machine parts.

In order to safely support the machine or machine parts:

„ To support, only use suitable and sufficiently dimensioned materials that do not break or yield.

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2

2.5

Safety

Safety labels on the machine

„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used.

„ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well.

2.4.3

Safely perform oil level check, oil and filter element change.

WARNING

Safely perform oil level check, oil and filter element change.

The operational safety of the machine can be affected if oil level check, oil and filter element change are not performed safely. This may result in accidents.

Safely perform oil level check, oil and filter element change.

In order to check the oil level and change oil and filter element safely:

„ Lower raised machine parts and secure them against lowering,

refer to page 23 .

„

Shut down and safeguard the machine, refer to page 23 .

„ Observe the intervals to check oil and change oil and filter elements,

refer to page 171 .

„

Only use oil quality/amount of oil mentioned in the fuel table, refer to page 36

.

„ Clean the area around the parts (e.g. gearbox, high-pressure filter) and make sure that no foreign bodies get into the parts or hydraulic system.

„ Check existing seal ring for damage and replace it, if necessary.

„ Collect leaking oil or waste oil in a special container and dispose of it properly,

refer to page 20

.

2.5

Safety labels on the machine

INFORMATION

„ Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer. The address can be found on the front cover page.

„ When attaching safety labels, the contact area on the machine must be clean and free of dirt, oil and grease so that optimum adhesion of labels is ensured.

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Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Position and meaning of safety labels

Safety

Safety labels on the machine

2

2.5

EM000-088

1.

Order No. 27 004 599 0 (1x)

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

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2

2.5

Safety

Safety labels on the machine

2.

Order No. 27 004 598 1 (1x)

3.

4.

Order no. 27 002 054 0 (1x)

27 004 017 0 (2x)

CAUTION!

Max. PTO speed 1000 RPM

CAUTION!

The operating pressure of the hydraulic system must not exceed 200 bar.

CAUTION

To avoid serious injury or death.

• Read and understand operator´s manual before operating equipment.

• Lower implement, stop tractor engine and remove key before leaving operator´s platform.

• Keep all shields and guards in place.

• Keep hands, feet and clothing away from moving parts.

• Keep riders off the machine.

• Make certain everyone is clear of the machine before starting tractor engine and starting.

• Do not allow unqualified operator to run equipment.

• Do not operate equipment in transport position.

• Never lubricate, adjust, unclog or service the equipment with tractor engine is running.

• Wait for all movement to stop before opening shield or servicing machine.

• Never work underneath equipment without securely supporting.

WARNING!

Hydraulic accumulators store energy.

To AVOID explosion, depressurize the system on the fluid side before repairing.

Failure to comply could result in death or serious injury.

5.

Order no. 27 002 055 0 (8x)

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Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

6.

Order no. 27 002 056 0 (8x)

7.

Order no. 27 002 059 0 (2x)

8.

Order no. 27 002 060 0 (2x)

9.

Order no. 27 002 057 0 (4x)

10. Order no. 27 002 058 0 (6x)

Safety

Safety labels on the machine

2

2.5

DANGER

Thrown objects can cause serious injury or death.

• Stay clear of machine while in operation.

• Keep discharge chute and shields in place.

• Replace worn or damaged protective skirting.

DANGER

Blade can cause serious injury or death.

• Stay clear of machine while in operation.

• Keep discharge chute and shields in place.

CAUTION

• High pressure oil leaks can penetrate skin causing serious injury and gangrene. (See operators manual & consult a physican immediately.)

• Do not use finger or skin to check leaks.

• Lower load, release pressure an be sure oil cool before loosening fitting.

WARNING

To avoid Possible injury.

Do not stand between tractor and machine or near machine while changing from transport position or to transport position.To avoid Possible injury.

WARNING

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

WARNING

Cutting blade continue to rotate after PTO has been disengaged.

To avoid personal injury.

Look & listen for rotation to stop. Do not open cover until all components have stopped.

11. Order no. 949 228 0 (3x)

Original Operating Instructions 150000704_01_en

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2

2.5

Safety

Safety labels on the machine

12. Order no. 942 229 0 (3x)

DANGER

ROTATING DRIVELINE – CONTACT CAN

CAUSE DEATH KEEP AWAY!

DO NOT OPERATE WITHOUT-

• All driveline guards, tractor and equipment shields in place.

• Driveline securely attached at both ends.

• -Driveline guards that turn freely on driveline.

DANGER

ROTATING DRIVELINE – CONTACT CAN

CAUSE DEATH KEEP AWAY!

• Shield missing, do not operate

13. Order no. 27 009 069 0 (1x)

DANGER

To avoid injury or death, do not contact electric lines.

14. Order no. 27 002 205 0 (4x)

15. Order no. 27 010 160 0 (2x)

To avoid personal injury.

Hazard due to the rapidly circulating conveyer belt.

WARNING

To Avoid serious injury or death

Place safety-

Place the shut-off valve in locked position before walking under the cross conveyor when it is opened.

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3

3.1

Machine Description

Machine overview

With “ISOBUS electronics” design

Machine Description

Machine overview

3

3.1

KM000-034

1

2

3

Lever to adjust the conditioning sheet

(only CV)

Outrigger

Lateral suspension arms

6

7

4

5

Three-point hitch

Regulating valve block

Main gearbox

Parking support front

8

9

Impact damage protection system

Universally-jointed drive shaft

10 Job computer

11 Cross conveyor

12 Cross conveyor belt

13 Conditioner roller (only CR)

Tine rotor (only CV)

14 Spare blade drawer

15 Broad distribution sheet (only CV)

16 Cross conveyor belt drive

17 Cutterbar

18 Drive gear mower

19 Intermediate universal shaft

20 Friction clutch

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29

3

3.2

Machine Description

Labelling

With “standard electronics” design

3.2

KM000-093

1 Lever to adjust the conditioning sheet

(only CV)

8

9

6

7

4

5

2

3

Outrigger

Lateral suspension arms

Three-point hitch

Regulating valve block

Main gearbox

Parking support front

Impact damage protection system

Universally-jointed drive shaft

10 Display for transport position

11 Cross conveyor

12 Cross conveyor belt

13 Conditioner roller (only CR)

Tine rotor (only CV)

14 Spare blade drawer

15 Broad distribution sheet (only CV)

16 Cross conveyor belt drive

17 Cutterbar

18 Drive gear mower

19 Intermediate universal shaft

20 Friction clutch

21 Parking support rear

22 Adjusting rod (width shift)

23 Pressure gauge for relief pressure

24 Throttle (cross conveyor belt speed)

Labelling

INFORMATION

The entire identification plate represents a legal document and should not be altered or rendered illegible!

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Machine Description

Hydraulic system

3

3.3

3.3

KMG000-021

The machine data can be found on the type plate (1). It is mounted right front on the three-point hitch.

Information for enquiries and orders

When enquiring about the machine and ordering spare parts, state the year of manufacture, the machine number as well as the type designation of the corresponding machine. To ensure that these data is always available, we recommend to enter them in the fields on the front cover page of these operating instructions.

Hydraulic system

With “ISOBUS electronics” design

BPG000-018

The hydraulic system of the machine is designed in the factory for continuous circulation. The system screw (1) is completely screwed out.

The hydraulic system of the machine is Load Sensing capable. When you use the Load Sensing system, the oil is supplied via Power Beyond system of tractor hydraulics; please refer to the operating instructions of the tractor manufacturer for further information.

When operating the machine via Load Sensing system, the message line between message connection (LS) on control valve block of machine and message connection of tractor must be connected. Moreover, the system screw (1) must be screwed in until the stop is reached.

The hydraulic system is adapted to the tractor hydraulics via system screw (1) on the control valve block of the machine

refer to page 44 .

The control valve block is located at front, centrally underneath the three-point hitch.

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3

3.4

3.4

Machine Description

Lighting

Lighting

3.5

KMG000-031

To comply with national traffic regulations, the machine is equipped as standard:

• With three-chamber light (1) (flashing light, rear light and brake light) on the rear.

• With red reflectors (2) on the rear.

• With yellow reflectors (3) on the rear at the side.

Intermediate universal shaft

INFORMATION

Friction clutch

„ To ensure functionality and to increase the lifetime, vent the friction clutch once a year before the harvest period.

refer to page 177 .

KMG000-014

The intermediate universal shafts (1) for the mower drives are connected with friction clutches

(2) facing the main gearbox. The supporting chains (3) are fastened on the three-point hitch (4) of the machine. The friction clutch protects tractor and machine from damage.

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3.6

Machine Description

Pole protection mechanism

3

3.6

Pole protection mechanism

WARNING

Risk of accident caused by changed driving behaviour

If the value for the spring on the pole protection mechanism is changed, the trigger moment of the pole protection mechanism changes, as well. As a result, the pole protection mechanism may trigger in the transport position in case of abrupt load and the driving behaviour may change. This may result in accidents.

„ Never change the value for the spring on the pole protection mechanism.

KMG000-032

The disc mower is equipped with a so-called impact damage protection system in order to protect it from damage when driving onto obstacles. After the impact damage protection system has been triggered, the mower swivels back. The impact damage protection system engages again when moving the mower back.

The trigger moment is set in the factory.

Dimension X = 85 mm

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33

4

4

Data memory

Data memory

A variety of electronic components of the machine contains data memories which save temporarily and permanently technical information on machine condition, events and errors.

This technical information generally documents the condition of a part, module, system or of the environment:

• Operating states of system components (e.g. filling levels)

• Status messages of the machine and its single components (e.g. number of revolutions of wheel, wheel speed, motion delay, lateral acceleration)

• Malfunctions and defects in important system components (e.g. light and brakes)

• Reactions of machine in special driving situations (e.g. actuation of airbag, installing stability control systems)

• Ambient conditions (e.g. temperature)

These data are exclusively of a technical nature. They are used to detect and remedy errors as well as to optimize machine functions. There is no possibility to create motion profiles on driven routes from these data.

If services are used (e.g. repair services, service processes, warranty cases, quality assurance), this technical information can be read out by employees of service network (including manufacturer) from the event and error data memories by means of special diagnostic units.

There you receive further information, if necessary. After the error has been remedied, the information in the error storage is either deleted or continuously overwritten.

When using the machine, situations are possible in which these technical data in connection with other information (accident protocol, damage to the machine, testimonies etc.) could become transferable to people - if applicable in consultation with an expert.

Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine.

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Technical data

5 Technical data

Dimensions

Working width

Transport width

Width conditioning system

Set-down height

Transport height

Acreage output

Dead weight

Cutting height

Series version

High-cut skid design

Combi skid design

9,300 - 10,100 mm

2,950 mm

2,855 mm

4,200 mm

4,000 mm

10 - 14 ha/h approx. 3,900 kg

Setting range approx. 1 - 7 cm approx. 6 - 12 cm approx. 4 - 10 cm

Minimum tractor requirements

Power requirement

PTO speed

145 kW (200 HP)

1,000 rpm

Max. operating pressure of hydraulic system 200 bar

Voltage lighting 12 V, 7-pole

Electrical connections

Lighting

Power supply of the machine

ISOBUS compatible

12 V, 7-pin socket

12 V, 3-pin socket

ISOBUS electronics: yes

Standard electronics: no

Hydraulic connections for “standard electronics” version

Required hydraulic connections

Double-action hydraulic connection

Hydraulic connection (P)

2x

1x

Hydraulic connection (T) / depressurized return in the tank

1x

Load Sensing connection (LS) 1x

Hydraulic connection for “ISOBUS electronics” version

Required hydraulic connections

Hydraulic connection (P) 1x

Hydraulic connection (T) / depressurized return in the tank

1x

Load Sensing connection (LS) 1x

Machine equipment (series)

Lower link hitch

SafeCut

Blade quick fastener or blade screw connection

Cat. III and IV

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5

35

5

5.1

Technical data

Consumables

Machine equipment (series)

Number of cutting discs

Number of mower drums

Conditioner system

Number of cross conveyor belts

Deflector sheets for wide spreading

Ambient temperature

Temperature range for machine operation

5.1

12 units

4 units

Roll conditioner

2 units

-5 to +45°C

Consumables

Designation

Main gearbox

Drive gear mower

Filling quantity

2.0 l

2 x 0.9 l

Upper roller gearbox 2 x 0.3 l

Cutter bar 2 x 8.0 l

Specification

SAE 90

SAE 90

SAE 90

SAE 90

Initial filling ex works

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Designation

Hydraulic oil tank

Filling quantity

15.0 l

Bio-degradable lubricants on request

Specification Initial filling ex works

HLP 46 (ISO VG 46) SRS Wiolan HS 46

NOTICE

Complying with change intervals for biooils

To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils.

NOTICE

Mixing types of oil

If types of oil are mixed, the machine could be damaged.

„ Never mix different types of oil.

„ Before changing the type of oil, consult customer service. Never use engine oil.

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6

6.1

6.2

Control and Display Elements

ISOBUS terminal

6

6.1

Control and Display Elements

ISOBUS terminal

With “ISOBUS electronics” design

Further information

Manual mode: refer to page 98

• Automatic mode:

refer to page 108

Operation panel

With “standard electronics” design

Different functions of the machine are preselected by means of operation panel. The actual functions are executed via the control units of the tractor. The following table explains the function of the individual switches.

KMG000-001

Designation

1) Red warning light

2) Toggle switch

Function

Lit when control unit is switched on.

Middle Operation panel OFF (warning light (1) OFF)

Top Double-action control unit (2+/2-)

(2-)

To lower both mowers from transport position to headland position.

(2+)

To lift both mowers from headland position to transport position.

Bottom The lower toggle switch (3) is activated.

3) Toggle switch

(is only active when the toggle switch (2) points downward)

Left Double-action control unit (2+/2-):

(2-)

To lower the right mower from headland position to working position.

(2+)

To lift the right mower from working position to headland position.

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37

6

6.2

Control and Display Elements

Operation panel

4) Rotary potentiometer

Double-action control unit (1+/1-):

(1-)

To lower the left mower from headland position to working position.

(1+)

To lift the left mower from working position to headland position.

Middle Double-action control unit (1+/1-):

(1+)

To increase the working width.

(1-)

To reduce the working width.

Middle Double-action control unit (2+/2-):

(2-)

To lower both mowers from headland position to working position.

(2+)

To lift both mowers from working position to headland position.

Right Double-action control unit (2+/2-):

(2-)

To lower the right cross conveyor belt.

(2+)

To lift the right cross conveyor belt.

Double-action control unit (1+/1-):

(1-)

To lower the left cross conveyor belt.

(1+)

To lift the left cross conveyor belt.

The ground pressure of the cutterbar can be adapted by means of rotary potentiometer.

clockwise = increase relief pressure / reduce ground pressure anticlockwise = reduce relief pressure / increase ground pressure

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7

7.1

Initial Operation

Checklist for initial operation

7

7.1

Initial Operation

WARNING

Risk of accident or damage to the machine due to incorrect initial operation

When a machine is assembled by unqualified personnel, it may happen that it is has defects due to lack of knowledge. Thus there is a risk of serious injuries or death.

„ The initial operation must only be performed by an authorized specialist.

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

Checklist for initial operation

ü The machine is mounted according to assembly instructions of the machine.

ü All screws and nuts are checked for firm seating and tightened with the prescribed tightening torque,

refer to page 173

.

ü All sensors are checked for firm seating and are correctly set,

refer to page 205

.

ü

The sensors/limit switches are tightened with the prescribed tightening torques, refer to page 205

.

ü The safety devices are mounted and checked for completeness and damage.

ü The machine is lubricated completely,

refer to page 201

.

ü

The oil level was checked on all gearboxes, refer to page 183 .

ü The hydraulic system is checked for leaks.

ü The tractor corresponds to the machine requirements,

refer to page 35 .

ü The axle loads, the minimum counterweight and the total weight are checked.

ü The coupling points are adapted,

refer to page 42

.

ü The free space between tractor and machine is checked,

refer to page 43 .

ü The hydraulic system is adapted to the tractor,

refer to page 44 .

ü The universal shaft length is checked and adapted,

refer to page 44

.

ü The blades are inserted,

refer to page 190

.

ü The hydraulic system is vented.

ü In transport position, the cross conveyors are checked for firm attachment,

refer to page 45

.

ü

The conveyor belts are set and the running behaviour is checked, refer to page 166 .

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39

7

7.2

7.2

Initial Operation

Setting “Speed” sensor

Setting “Speed” sensor

With ISOBUS electronics design

7.3

KM000-003

„ Set the speed sensors (B4, B5) to a dimension of 2 mm.

„ Turn the universal shaft around manually.

„ Observe the display while turning.

The sensor is correctly set when the status of the sensor changes from “alive” to “not alive” and vice versa.

Further information, refer to page 143

.

Setting sensor “Cross conveyor belt”

With ISOBUS electronics design

KM000-004

„ Set the sensors (B7, B9) to a dimension of 4 mm.

The setting of the sensor is correct when it is alive in working position of cross conveyor belt.

Further information

refer to page 143

.

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7.4

Initial Operation

Setting the limit switch “Cross conveyor bottom”

Setting the limit switch “Cross conveyor bottom”

7

7.4

KM000-141

The limit switch (1) must be set so that it has switched when the cross conveyor belt is in the working position.

Checking

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Turn limit switch (1) until the stop (II) is reached.

Æ When the limit switch (1) does not switch (click sound) when you continue to turn, the limit switch is correctly set.

Æ When the limit switch (1) switches (click sound) when you continue to turn, the limit switch must be set.

Setting

ü The cross conveyor belt is in the working position.

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Loosen the screws (2).

„ Move the limit switch (1) in the oblong hole until it switches (click sound).

„ Tighten screws (2).

„ Check limit switch (1).

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41

7

7.5

7.5

Initial Operation

Adapting coupling points

Adapting coupling points

KM000-005

Lower link pins

The three-point linkage is designed for category III and IV.

The machine is prepared in the factory for category III:

„ Mount a ball sleeve cat. III (1) each on the lower link pins (2).

„ Secure lower link pins by means of linch pin (4) and safety chain (5).

Conversion to category IV

„ Pull out lower link pins (2).

„ Rotate lower link pins by 180° and insert them through the ball sleeves (3) cat. IV .

„ Secure lower link pins (2) by means of linch pin (4) and safety chain (5).

The longer journal of the lower link pin (2) points outwards.

Top link bolt

42

KM000-006

„ Insert top link bolt (2) in the bottom hole of the three-point hitch and through the ball sleeve

(1).

„ To prevent the top link bolt from turning, insert the anti-twist lock of the top link bolt into the bore hole (a).

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

7.6

Initial Operation

Checking/setting the free space from tractor to machine

„ Secure top link bolt by means of linch pin (3).

7

7.6

Checking/setting the free space from tractor to machine

KM000-007

Checking the free space from tractor to machine

The free space between tractor and machine must be so large in every operating position

(transport position, headland position and working position) that the machine does not touch any tractor parts (wheels, mudguard).

„ Observe safety routines, Connect the machine to the tractor.

„

Connect machine to tractor, refer to page 47

.

„ Access all operating positions once carefully.

ð Everything is right when the machine does not touch the tractor.

ð Increase the free space if the machine touches the tractor in an operating position.

Setting the free space from tractor to machine

„ Observe safety routines, Connect the machine to the tractor.

„

Disconnect machine from tractor, refer to page 61

„ Remove the bolt (3) in the rear area of the pole protection mechanism.

„ Move the pole protection mechanisms in the hole pattern and secure with bolt.

Æ Pos. I = minimum distance to tractor

Æ Pos. II = maximum distance to tractor

Set the pole protection mechanism the same on right and left.

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43

7

7.7

7.7

Initial Operation

Adapting universal shaft

Adapting universal shaft

7.8

KMG000-047

ü The machine is connected to the tractor,

refer to page 47 .

„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height.

„ Lower machine into working position.

„

Shut down and safeguard the machine, refer to page 23 .

„ Disassemble the universal shaft.

„ Install one half each (1, 2) on tractor side and on machine side.

„ Shorten section tubes and guard tubes.

INFORMATION: Coverage of at least 200 mm (shift length) must be ensured for the special section tubes and guard tubes in every operating position. For further information, please refer to the operating instructions of the universal shaft manufacturer.

„ Check the covering of section tubes and guard tubes.

Adapting hydraulic system

With “ISOBUS electronics” design

The machine is set in the factory for machine operation without Load Sensing.

44

BPG000-018

„ Move control units of tractor to float position.

„ Relieve all pressure from the hydraulic system of tractor and machine.

„

Shut down and safeguard the machine, refer to page 23 .

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7.9

Initial Operation

Check cross conveyors for firm attachment

7

7.9

Operation of machine without Load Sensing

On tractors with open hydraulic system (constant flow system), refer to operating instructions of tractor manufacturer.

„ Screw out system screw (1) as far as it will go.

Operation of machine with Load Sensing

In case of tractors with closed hydraulic system (constant pressure system or Power Beyond system), refer to operating instructions of tractor manufacturer. In this process, the message line is connected.

„ Screw in the system screw (1) as far as it will go.

Check cross conveyors for firm attachment

NOTICE

Collision of mowers when folding up

If the cross conveyors right and left are not checked in transport position for firm attachment after the machine has been assembled, a collision may occur when folding up the mowers into transport position. Therefore the machine may be damaged.

„ Check in transport position whether the cross conveyors are firmly attached.

„ Vent the four lifting cylinders of the cross conveyor belts if the cross conveyors cannot be moved manually into transport position.

KM000-069

ü

The machine is connected, refer to page 47

.

„ Move machine to transport position.

„

Shut down and safeguard the machine, refer to page 23 .

„ The cross conveyor belts can be moved manually back and forth.

ð Everything is OK if the cross conveyor belts cannot be moved.

ð If the cross conveyor belts can be moved, the four lifting cylinders of the cross conveyors must be vented.

Venting lifting cylinder

ü A suitable container is available for escaping oil.

„ Move machine to working position.

„ Completely raise the cross conveyor belts.

„

Shut down and safeguard the machine, refer to page 23 .

„ Close stop cock (3).

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45

7

7.9

Initial Operation

Check cross conveyors for firm attachment

„ Screw a suitable connecting piece (1) on the measurepoint minimess connection (2).

„ Open stop cock (3).

„ Lower the cross conveyor belt from a safe distance by short intervals until hydraulic oil escapes bubble-free.

„

Shut down and safeguard the machine, refer to page 23 .

„ Unscrew the connecting piece.

„ Repeat this process for all four measurepoint minimess connections.

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8

8.1

Start-up

Connecting the machine to the tractor

8

8.1

Start-up

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

Connecting the machine to the tractor

INFORMATION

When mounting implements at the front and rear, make sure that the permissible total weight, the permissible axle loads and tyre load of the tractor are not exceeded. Even with mounted rear attachment device, the front axle of the tractor must always be loaded with at least 20 % of the tare weight of the tractor.

Make sure before starting to move that these requirements are met.

WARNING

Risk of accident by connecting the machine to U-frame coupler

If the machine is not directly connected to three-point hitch of tractor but to U-frame coupler, the machine may tear from the tractor. This may result in serious accidents.

„ Only connect the machine to the three-point hitch of the tractor.

„ Never mount the machine on U-frame coupler.

KMG000-012

WARNING! Increased risk of injury! Make sure that there is no one between tractor and machine while connecting (especially during reverse travel of tractor).

„ Move the tractor backward to the machine and position the lower links (1) under the lower link pins of the machine.

„ Raise the lower links (1) until they engage in the ball sleeves and lock.

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47

8

8.2

Start-up

Connecting hydraulic lines

„ Secure tractor against rolling away.

„ Hinge the top link (2) on the three-point hitch and secure it.

„ In order to avoid that the machine swivels out laterally when driving on roads and working on the field, fix the lower links.

8.2

Connecting hydraulic lines

In order to connect hydraulic lines properly, the hydraulic couplings (1,2) are marked with numbers or letters.

Hydraulic couplings for connection to single-acting control unit are marked with number and plus sign, e.g. (1+).

Hydraulic couplings for connection to double-acting control unit are marked with the same numbers, plus sign for pressure line and minus sign for return, e.g. (2+/2-).

Hydraulic couplings with letters are connected to the corresponding control unit, (P = pressure line, T = return, LS = Load Sensing control).

48

KM000-109

With “ISOBUS electronics” design

„ Relieve all pressure from the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 23 .

„ Clean and dry the connections of the quick couplings.

Tractor with Load Sensing pump and message line (LS)

ü The system screw of hydraulic system is screwed out completely,

refer to page 44

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Connect message line (LS) to the connection for Load Sensing control.

Tractor with constant pressure pump

ü

The system screw of hydraulic system is screwed in completely, refer to page 44

.

„ Connect pressure line (P) to tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Put down message line (LS) in the support on the machine.

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EasyCut B 1000 CR Collect

8.3

Start-up

Connecting KRONE Beta II terminal

Tractor with constant current pump

ü The system screw of hydraulic system is screwed out completely,

refer to page 44

.

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect pressure line (P) to single-acting control unit of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

8

8.3

With “standard electronics” design

„ Relieve all pressure from the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 23

.

„ Clean and dry the connections of the quick couplings.

Tractor with Load Sensing pump and message line (LS)

ü The system screw of hydraulic system is screwed out completely,

refer to page 44

.

„ Connect pressure line (P) to Load Sensing connection of the tractor.

„ Connect the return (T) to the connection for the depressurized return.

„ Connect message line (LS) to the connection for Load Sensing control.

„ Connect hydraulic couplings (1+/1-) of the machine to double-acting control unit of the tractor.

„ Connect hydraulic couplings (2+/2-) of the machine to double-acting control unit of the tractor.

„ Open stop cocks for (P), (T) and (LS).

Connecting KRONE Beta II terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

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49

8

8.4

Start-up

Connecting KRONE ISOBUS terminal

8.4

EQ001-024

ü

The machine is shut down and safeguarded, refer to page 23

.

Connection terminal to machine

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 224 *.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

Connecting KRONE ISOBUS terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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Start-up

Connecting KRONE ISOBUS terminal

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

8

8.4

Tractors with integrated ISOBUS system

With “ISOBUS electronics” design

EQ000-014

ü

The machine is shut down and safeguarded, refer to page 23

.

Connection terminal to tractor

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) located in the tractor cab.

Connection tractor to machine

INFORMATION

The cable set (14) can be ordered by stating order number 20 080 384 *.

„ Connect 9-pole plug (9) of cable set (14) to outer 9-pole socket (8) on tractor side.

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51

8

8.4

Start-up

Connecting KRONE ISOBUS terminal

„ Connect 7-pole plug (10) of cable set (14) to 7-pole plug (11) of the machine.

„ Connect 2-pole plug (12) of cable set (14) to 2-pole socket (13) of the machine.

Tractors without ISOBUS system

52

EQ000-015

ü

The machine is shut down and safeguarded, refer to page 23

.

Connection terminal to machine

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect 7-pole plug (6) of cable set (5) to the 7-pole socket (7) of the machine.

„ Connect terminating resistor (4) to socket (3) (CAN1-OUT) of the terminal.

The scope of delivery includes the terminating resistor with KRONE no. 00 302 300 *.

Connection tractor to machine

INFORMATION

The power supply cable (8) can be ordered by stating order number 20 080 601 *.

„ Connect plug (9) of power supply cable (8) to power supply (10) of the tractor.

„ Connect 2-pole plug (11) of power supply cable (8) to 2-pole socket (12) of the machine.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

8.5

Connecting foreign ISOBUS terminal

Start-up

Connecting foreign ISOBUS terminal

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

INFORMATION

To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal.

8

8.5

8.6

EQ000-950

ü

The machine is shut down and safeguarded, refer to page 23

.

Connection tractor to machine

„ Connect 9-pole ISO plug (3) of cable set (1) to outer 9-pole ISO plug (2) on tractor side.

„ Connect 7-pole plug (4) of cable set (1) to 7-pole socket (5) of the machine.

„ Connect 2-pole plug (6) of cable set (1) to 2-pole socket (7) of the machine.

Connection terminal to tractor

INFORMATION

For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer.

Connecting joystick

INFORMATION

To mount joystick in the tractor cabin, observe joystick operating instructions included with delivery.

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EasyCut B 1000 CR Collect

53

8

8.6

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors with integrated ISOBUS system

54

EQ000-602

INFORMATION

The cable set (5) can be ordered by stating order number 20 081 223 *.

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Connect plug (2) of cable set (5) to socket (1) (CAN1-IN) of the terminal.

„ Connect plug (4) of cable set (5) to socket (3) (CAN1-OUT) of the terminal.

„ Connect 9-pole ISO plug (6) of cable set (5) to 9-pole ISO socket (7) of joystick.

„ Connect 9-pole ISO plug (8) of joystick to 9-pole ISO socket (9) located in the tractor cab.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Start-up

Connecting joystick

KRONE ISOBUS terminal on tractors without integrated ISOBUS system

8

8.6

EQ000-546

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

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55

8

8.7

Start-up

Connecting operation panel

KRONE Beta II terminal

8.7

EQ001-025

INFORMATION

The cable set (9) can be ordered by stating order number 20 081 676 *.

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Connect plug (2) of cable set (9) to socket (1) (CAN1-IN) of the terminal.

„ Connect socket (3) of cable set (9) to plug (4) of cable set (5).

„ Connect 9-pole plug (8) of cable set (9) to 9-pole socket (7) of the joystick.

„ Connect 7-pole plug (6) of cable set (5) to 7-pole socket (10) of the machine.

Connecting operation panel

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

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EasyCut B 1000 CR Collect

With “standard electronics” design

Start-up

Connecting lighting

8

8.8

8.8

KM000-082

ü

The machine is shut down and safeguarded, refer to page 23

.

Connection operation panel to tractor

„ Connect 2-pole plug (2) to 2-pole socket (1) of the tractor.

Connection operation panel to machine

„ Connect 14-pole plug (3) with 14-pole socket (4) of the machine.

Connecting lighting

NOTICE

Short circuit

Dirt and moisture may lead to short circuit.

„ Make sure that the plugs and sockets are clean and dry.

KMG000-013

The lighting system is connected to provided 7-pole connection cable (2).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Connect 7-pole plug of connection cable (2) to 7-pole socket (1) of the machine.

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57

8

8.9

Start-up

Installing universal shaft

„ Connect 7-pole plug of connection cable (2) to 7-pole socket (3) of tractor.

„ Lay the cable so that it does not touch the tractor wheels.

8.9

Installing universal shaft

WARNING

Risk of injury by failure to take account of the danger zone of the universal shaft

If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.

„ To avoid accidents, observe the danger zone of the universal shaft,

refer to page 16 .

NOTICE

Changing the tractor

The machine could be damaged if the universal shaft length is not checked when changing the tractor.

„ In order to avoid damage to the machine, check universal shaft length every time the

tractor is changed and correct it, if necessary, refer to page 44

.

KMG000-048

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.

„ Secure universal shaft guard by means of supporting chain (2) against turning.

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9

Driving and Transport

Driving and Transport

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

WARNING

Risk of accident caused by non-locked regulating valves of tractor

When regulating valves are not locked, machine components could be activated unintentionally. This may result in serious accidents.

„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked.

With “standard electronics” design

WARNING

Risk of accident from open stop cocks

Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents.

„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel.

INFORMATION

When mounting implements at the front and rear, make sure that the permissible total weight, the permissible axle loads and tyre load of the tractor are not exceeded. Even with mounted rear attachment device, the front axle of the tractor must always be loaded with at least 20 % of the tare weight of the tractor.

Make sure before starting to move that these requirements are met.

9

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59

9

9.1

9.1

Driving and Transport

Preparing machine for road travel

Preparing machine for road travel

KM000-019

ü The machine is connected to the tractor,

refer to page 47 .

ü

The machine is shut down and safeguarded, refer to page 23

.

ü

The hydraulic lines are connected, refer to page 48

.

ü With “ISOBUS electronics” design: The KRONE ISOBUS terminal is connected,

refer to page 50

.

ü With “standard electronics” design:

The operation panel is connected, refer to page 56 .

ü

The lighting is connected, refer to page 57

and is functioning.

ü

The universal shaft is mounted, refer to page 58

.

ü All guards are closed and locked,

refer to page 63 .

ü The parking supports are swivelled up,

refer to page 64 .

ü The mowers are in transport position, (ISOBUS terminal:

refer to page 102

, operation panel:

refer to page 74 ).

ü The outrigger arms are completely retracted and locked.

ü The side guards are folded down.

ü The regulating valves on the tractor are in neutral position and locked.

ü With “ISOBUS electronics” design: The terminal shows the road travel screen,

refer to page 98

.

ü With “standard electronics” design:

The operation panel is switched off, refer to page 37 ,

refer to page 74 .

„ Lower machine via rear hydraulics until the maximum transport height of 4 m is reached or is less than 4 m.

„ Pay attention to sufficient ground clearance.

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9.2

Switching off the machine

Driving and Transport

Switching off the machine

9

9.2

KMG000-019

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

ü The machine is in working position or transport position (locked).

„ With “ISOBUS electronics” design: To depressurize the hydraulic system, press ,

refer to page 107

.

ð All valves are opened for several seconds.

„ Relieve all pressure from the tractor hydraulics.

„ Raise the machine until the parking supports can be swivelled down.

„

Shut down and safeguard the machine, refer to page 23

.

„

Lower parking supports (1) front and rear and secure with bolts (2), refer to page 65

.

„ Lower machine to the ground via tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 23

.

„ Remove universal shaft (3) from tractor and put it down on the storage surface (4).

„ With “standard electronics” design: Close stop cocks.

„ Disconnect the hydraulic hoses (5) from the tractor, attach the dust caps and hang them onto the hitch support.

„ Loosen the connection of the lighting cables (6) between tractor and machine and insert it in the supports provided for that purpose.

„ Disconnect the power supply cable (7) between tractor and machine and insert it in the supports provided for that purpose.

„ With “ISOBUS electronics” design: Remove the terminal from the tractor and keep it so that it is protected from moisture.

„ With “standard electronics” design: Remove the operation panel from the tractor and insert it in the supports provided for that purpose.

„ Detach the top link.

„ Unlock the lower link hooks of the tractor.

„ Continue to lower the rear lifting device until the lower link pins are free.

„ Move tractor away carefully.

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61

9

9.2

Driving and Transport

Switching off the machine

Parking

KMG000-020

NOTICE

Parking the machine with mowers folded up

To save space, the machine can also be parked with mowers folded up. To prevent the machine from tipping, put it down on fixed ground.

ü The lateral mowers are in transport position and the lockings (1) are hooked right and left.

„ The machine must only be parked on especially solid and level ground such as concrete or asphalt.

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10

10.1

Operation 10

Folding down side guard 10.1

Operation

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

WARNING

Risk of injury during operation

If the following notes are not observed, persons could be seriously injured or killed.

„ Before you turn on the PTO shaft, make sure that the machine is in working position and that the glide skids touch the ground.

„ Even with intended operation of the machine, there is a danger caused by ejected foreign bodies. Thus instruct all persons to leave the danger zone of the machine.

„ Special care should be taken when working near roads and buildings.

Folding down side guard

KMG000-027

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Fold down side guard (1).

„

Make sure that the side guard is secured by locking, refer to page 165

.

„ Secure guard cloths by means of screw caps (2).

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63

10 Operation

10.2

Folding up safety device at front

10.2

Folding up safety device at front

10.3

KMG000-006

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Open screw caps (3).

„ To fold up safety device (1), push ratchet down by means of screwdriver (2) and fold up safety device.

Swivelling up parking supports (transport position)

KMG000-015

„ Raise the machine via rear hydraulics until the parking supports can be swung up.

„

Shut down and safeguard the machine, refer to page 23 .

„ Pull the bolt (1), swivel parking support front (2) to the rear and lock by means of bolt (1).

„ Pull the bolt (4), swivel parking support rear (3) to the front and lock by means of bolt (4).

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10.4

Operation 10

Swivelling parking supports down (parking position) 10.4

Swivelling parking supports down (parking position)

10.5

KMG000-016

„ Raise the machine via rear hydraulics until the parking supports can be swivelled down.

„

Shut down and safeguard the machine, refer to page 23 .

„ Pull bolt (1), swivel parking support front (2) down and lock it by means of bolt (1).

„ Pull bolt (4), swivel parking support rear (3) down and lock by means of bolt (4).

Lowering machine from transport position to working position

With “ISOBUS electronics” design h

1

0.0

40 cm 40 cm

50 %

EQG000-002

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

10.5.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

65

10 Operation

10.5

Lowering machine from transport position to working position

Game animal protection

10.5.2

EQ001-034

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 127 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

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10.5.3

Operation 10

Lifting/lowering cross conveyor belt 10.6

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 127

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

10.6

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

Lifting/lowering cross conveyor belt

By means of cross conveyor belts, the crop stalks can be put down in double swaths, single swaths (working with just one cross conveyor belt) or triple swaths (working with both cross conveyor belts). The cross conveyor belts are swivelled via terminal from the lifted position to the conditioner to form swaths. The conveyor belts are switched on automatically during swivelling operation. The speed of the conveyor belts can be adapted continuously via terminal to the quantity of the crop stalks. The speed of the cross conveyor belts determines the

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

67

10 Operation

10.6

Lifting/lowering cross conveyor belt discharge distance of the crop stalks and thus the resulting swath width. The cross conveyor belts are lifted via terminal if three single swaths should be formed. The conveyor belts switch off automatically.

10.6.1

Lift/lower cross conveyor belt - automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

ü Automatic mode is called,

refer to page 108

.

10.6.1.1

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

10.6.1.2

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

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10.6.1.3

Setting the speed of cross conveyor belts

Operation 10

Lifting/lowering cross conveyor belt 10.6

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

10.6.2

By means of value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Lift/lower cross conveyor belt - manual mode

ü

Manual mode is called up, refer to page 112 .

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69

10 Operation

10.6

Lifting/lowering cross conveyor belt

10.6.2.1

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 97 .

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

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Operation 10

Lifting/lowering cross conveyor belt 10.6

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

Setting the speed of cross conveyor belts

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

By means of value

„ Tip the value.

ð An input mask opens.

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71

10 Operation

10.7

Lifting machine from headland position to transport position

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

10.7

Lifting machine from headland position to transport position

„

Move machine to headland position, refer to page 67

.

10.7.1

Lifting both lateral mowers from headland position to transport position

„ To lift both lateral mowers, press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

10.8

„ Observe transport height of the machine. Continue to lower the lower links, if necessary.

„ Make certain via visual inspection that the side guards are folded up.

Lowering the machine from transport position to working position

With “standard electronics” design

72

KMG000-045

From transport position to headland position

„ Move toggle switch (2) to “ top ” position.

„ Actuate the control unit (1+) until the maximum set working width is reached.

„ Actuate control unit (2-) until both mowers are lowered into headland position.

Headland positions

ü The mowers are in the headland position.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Operation 10

Lowering the machine from transport position to working position 10.8

„ Move toggle switch (2) to “ bottom ” position.

Lowering both mowers simultaneously from headland position to working position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate control unit (2-) until both mowers are lowered into working position.

„ To mow, move control unit (2-) to float position.

Lifting both mowers simultaneously from working position to headland position

„ Move toggle switch (3) to “ centre ” position.

„ Actuate the control unit (2+) until both mowers are raised into headland position.

Moving right mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate control unit (2-) until the right mower is lowered into working position.

„ To mow, move control unit (2-) to float position.

Moving right mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (2+) until the right mower is raised into headland position.

Moving left mower from headland position to working position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1-) until the left mower is lowered into working position.

„ To mow, move control unit (1-) to float position.

Moving left mower from working position to headland position

„ Move toggle switch (3) to “ left ” position.

„ Actuate the control unit (1+) until the left mower is lifted into headland position.

Increasing/reducing ground pressure

Note!

If the relief pressure is set too high, the mowers could raise unintentionally up to headland position.

„ To increase the relief pressure, turn rotary potentiometer clockwise.

Æ The ground pressure is reduced.

„ To reduce the relief pressure, turn rotary potentiometer anticlockwise.

Æ The ground pressure is increased.

The relief pressure can be read on the pressure gauge.

Increasing/reducing working width

„ Move toggle switch (3) to “ centre ” position.

„ Actuate the control unit (1+) to increase the working width.

„ Actuate the control unit (1+) to reduce the working width.

Lifting/lowering cross conveyor belts

ü The mowers are in headland position or working position.

„ Move toggle switch (2) to “ bottom ” position.

Lifting/lowering cross conveyor belt on right

„ Move toggle switch (3) to position “ right ”.

To lift:

„ Actuate the control unit (2+) until the right cross conveyor belt is raised.

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73

10 Operation

10.9

Mowing

To lower:

„ Actuate the control unit (2-) until the right cross conveyor belt is lowered.

Lifting/lowering cross conveyor belt on left

„ Move toggle switch (3) to “ right ” position.

To lift:

„ Actuate the control unit (1+) until the left cross conveyor belt is lifted.

To lower:

„ Actuate control unit (1-) until the left cross conveyor belt is lowered.

Increasing/reducing conveyor belt speed

To increase/reduce speed,

refer to page 169

.

From headland position to transport position

ü The PTO shaft drive is switched off.

ü The parking supports are swivelled into transport position and locked by the bolts.

„

Move machine to headland position, refer to page 72

.

„

Lower the cross conveyor belts, refer to page 73 .

„ Move toggle switch (2) to “ top ” position and keep it there.

„ Actuate the double-action control unit (1+) until the maximum working width is preset.

„ Actuate the double-action control unit (2+) until the mowers are lifted from headland position to transport position.

„ Actuate the double-action control unit (1-) until the minimum set working width is reached and the display (5) is visible.

Æ The mowers are in transport position and locked.

NOTE: Switch off operation panel to avoid damage to the machine by improper operation.

„ To switch off the operation panel, move toggle switch (2) to “ centre ” position.

10.9

Mowing

Preparation for mowing

ü

All items listed in chapter “Start-up” are fulfilled, refer to page 47

.

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

ü The protective equipment is folded down.

ü The rear lifting device is blocked.

The parking support(s) are in transport position, refer to page 64 .

Mowing

„ Set the lateral links,

refer to page 163

.

„ Before driving into the crop, switch on the tractor PTO shaft at idle and slowly increase to the rated speed of the machine.

„ Drive into the crop.

„ Check the mower relief while mowing.

„ For a clean cutting pattern, adapt the driving speed and the cutting speed to the operating conditions (ground conditions, conditions of crop, height, density).

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EasyCut B 1000 CR Collect

Operation 10

Emergency manual operation 10.10

Mowing small plots

The front mounted mower alone can be used to mow small plots of crop or narrow sections in open fields. In doing so, the lateral mowers must be in the transport position.

INFORMATION

With standard electronics design: Make sure that the control units (1+/1- and 2+/2-) remain in the float position while mowing.

10.10

Emergency manual operation

WARNING

Increased risk of injury when operating the machine via emergency manual operation

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation.

ü The executing person must know which machine parts are actuated by controlling the actuators.

„ Make sure that there is no one in the danger zone.

„ The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves.

WARNING

Unexpected actions on the machine

When operating the machine via emergency manual operation, functions are performed immediately without confirmation prompts. Thus there is an increased risk of injury.

„ Emergency manual operation is not permitted when operated on the closed hydraulic system (PB, LS).

„ Convert machine hydraulics (hydraulic hoses) for emergency manual operation by means of two provided hydraulic plugs to the operation by means of a double-action control unit.

„ Disconnect LS message line and put it down in the support on the machine provided for that purpose.

With “ISOBUS electronics” design

The valves on the solenoid valve block are equipped with “emergency manual operation” in case the electrics should fail completely. In this case, all valves are actuated by screwing in the setting screw.

Preparing machine for road travel by using emergency manual operation

The emergency manual operation is only intended for the transport of the machine from the field to the next workshop.

ü The PTO shaft is switched off.

ü All machine parts have come to a complete stop.

ü

Shut down and safeguard the machine, refer to page 23 .

ü The terminal is switched off.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

75

10 Operation

10.10 Emergency manual operation

„ Disconnect message line (LS) and put it down in the support provided for this purpose on the machine.

„ Disconnect hydraulic hoses (P, T).

„ Dismount hydraulic coupling and hydraulic plug.

„ Mount the both provided hydraulic plugs on the hydraulic hoses (P, T).

„ Connect hydraulic hoses to double-acting control unit of tractor.

„ Move control unit to neutral position.

„ To perform a function, release the valve or the vales by screwing in the setting screw/s

according to overview, refer to page 76

.

„ Start tractor engine and pressurize control unit.

„ After the function has been performed, switch off tractor engine.

„ Switch double-acting control unit to neutral.

„ Screw out setting screw(s).

Repeat this process according to the overview until the side mounted mowers are in transport position.

Emergency manual operation - Overview

The table below explains which valves must be released by screwing in the setting screw in order to perform the listed function.

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EasyCut B 1000 CR Collect

Operation 10

Emergency manual operation 10.10

KMG000-004

„ To raise the machine to transport position, precisely meet the work steps of the table.

„ After each work step, screw out setting screw again.

5.

6.

7.

Work step Valve

1.

2.

3.

4.

Y11

Y09

Y1, Y16.1, Y16.2

Y1, Y17.1, Y17.2

8.

9.

Y2, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Y2, Y18.1, Y18.2,

Y19

Y1, Y24.1, Y24.2

Y2, Y22.1, Y22.2

Description

Lift lateral mower right into headland position

Lift lateral mower left into headland position

Lower cross conveyor belt on left

Lower cross conveyor belt on right

Extend lateral mower on left

Extend lateral mower on right

Lift lateral mowers from headland position to transport position

Retract lateral mower on left

Retract lateral mower on right

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

77

11 KRONE BETA II terminal

11.1

ISOBUS Shortcut Button not available

11 KRONE BETA II terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

2

1

1

1

11.1

EQ000-547 / EQ001-027

The electronic equipment of the machine mainly consists of job computer (1), terminal (2) as well as control elements and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Function of job computer (1):

• Control of actuator system installed on the machine.

• Transmission of alarm messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

ISOBUS Shortcut Button not available

78

EQG000-022

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

11.2

KRONE BETA II terminal 11

Switching terminal on/off 11.2

The KRONE BETA II terminal is not equipped with ISOBUS Shortcut Button. The icon (1) is shown in the display. It is not possible to switch off machine functions via ISOBUS Shortcut

Button.

Switching terminal on/off

1

EQ001-029

„ Before switching on the connections for the first time, check that they are correctly and firmly fitted.

Switching on

„ Switch the key (1) from 0 to I.

ð If the machine is not connected, the display shows the main menu after it was switched on.

ð If the machine is connected, the display shows the road travel screen after it was switched on.

Æ The terminal is ready for use.

Switching off

„ Switch the key (1) from I to 0.

If machine is not connected “Main window” If machine is connected “Road travel screen”

EQ001-030 / EQ001-031

INFORMATION

„ For further information on functionality of terminal, observe the provided operating instructions of the terminal.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

79

11 KRONE BETA II terminal

11.3

Design of display

INFORMATION

When switching the terminal on for the first time, the configuration of the machine is loaded into the terminal and stored in the memory of the terminal. The loading process may take a few minutes.

11.3

Design of display

1

3

2 2

EQ001-033

The display of the terminal is divided up into the following sections:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 88 .

Keys (2)

The machine is operated by actuating the keys (2) next to the icons on the grey fields,

refer to page 90

.

Main window (3)

The main window contains the following screens:

Road travel screen, refer to page 98

Working screen/s, refer to page 88

• Menu level,

refer to page 119

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12

KRONE ISOBUS Terminal 12

KRONE ISOBUS Terminal

NOTICE

Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely.

„ Protect the terminal from water.

„ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.

„ For mounting and repair jobs, especially for welding jobs on the machine, disconnect the power supply to the terminal.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardized communication system for agricultural machines and systems. The designation of the related series of standards is: ISO 11783. The agricultural ISOBUS system makes it possible to change information and data between tractor and devices of different manufacturers. To this end, both the necessary plug connections and the signals which are necessary for the communication and command transmission are standardized. The system also enables the operation of machines with operation units

(terminal) which are already existing on the tractor or have been attached in the tractor cabin.

The relevant details can be found in the technical documentation of the operation or on the device itself.

Those KRONE machines which are ISOBUS equipped are adapted to this system.

1

1

2

1

EQG000-024

The electronic equipment of the machine mainly consists of job computer (1), terminal (2) as well as control elements and function elements.

The number of job computers (1) depends on the equipment of the machine. The job computers

(1) are located under the three-point hitch.

Function of job computer (1):

• Control of actuator system installed on the machine.

• Transmission of alarm messages.

• Evaluation of sensor system.

• Diagnostics of sensor system and actuator system.

The driver gets information by means of the terminal (2) and settings for the operation of the machine are performed which are gathered by the job computer and further processed.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

81

12 KRONE ISOBUS Terminal

12.1

ISOBUS Shortcut Button (ISB)

12.1

ISOBUS Shortcut Button (ISB)

WARNING

The ISOBUS Shortcut Button is not an EMERGENCY STOP switch. If the ISOBUS

Shortcut Button is confused with the EMERGENCY STOP switch, there is danger to life.

When actuating the ISOBUS Shortcut Button, activated machine functions are deactivated.

Process oriented procedures perform to the end. Therefore machine parts can continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.

The ISOBUS Shortcut Button does in no case intervene in the tractor functions, i.e. neither the universal shaft function nor the hydraulic function is affected. Therefore, the machine can continue to run after actuating the ISOBUS Shortcut Button. This may lead to injuries.

„ Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch.

When actuating the ISOBUS Shortcut Button (1) of the terminal which is of the pushbutton design, a stop command is sent to the ISOBUS. This instruction is evaluated by the connected

ISOBUS machine in order to deactivate activated machine functions. Process oriented procedures are executed until the end. When the ISOBUS Shortcut Button is actuated, the display shows a corresponding alarm mask:

1

EQ000-070

Actuating ISOBUS Shortcut Button

„ Press ISOBUS Shortcut Button (1).

Æ The message above appears in the display.

The job computer blocks the following functions on machine side:

• All hydraulic functions (e.g. raise mowers, lower mowers, …)

NOTICE

The cross conveyor belt drive is not switched off by actuating the ISOBUS Shortcut Button.

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KRONE ISOBUS Terminal 12

Touchable display 12.2

Releasing ISOBUS Shortcut Button

1

12.2

EQ000-071

„ Turn the ISOBUS Shortcut Button (1) in the clockwise direction.

ð The display shows the message above.

„ Press the key.

ð Alternatively, you can press or the adjacent key.

Æ All functions of the machine are available again.

Touchable display

1

2

EQC000-002

The terminal is equipped with a touch sensitive display (2) for menu guidance and to enter values/data. Functions can be called up and values in blue lettering can be changed by touching the display.

INFORMATION

To execute functions, either use scroll wheel (1) or touch screen.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

83

12 KRONE ISOBUS Terminal

12.3

Switching terminal on/off

12.3

Switching terminal on/off

EQ000-013

„ Before switching on the connections for the first time, check that they are correctly and firmly fitted.

Switching on

„ Press and hold down .

ð If the machine is not connected, the display shows the main menu after it was switched on.

ð If the machine is connected, the display shows the road travel screen after it was switched on.

Æ The terminal is ready for use.

Switching off

„ Press and hold down .

If machine is not connected “Main window” If machine is connected “Road travel screen”

84

EQG000-025

INFORMATION

„ For further information on functionality of terminal, observe the provided operating instructions of the terminal.

INFORMATION

When switching the terminal on for the first time, the configuration of the machine is loaded into the terminal and stored in the memory of the terminal. The loading process may take a few minutes.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

KRONE ISOBUS Terminal 12

Design of display 12.4

12.4

Design of display

EQ000-739

The display of the terminal is divided up into the following sections:

Status line (1)

The status line (1) indicates current states of the machine (depending on how it is equipped),

refer to page 88 .

Keys (2)

The machine is operated by actuating the keys (F1 to F12) or by pressing the adjacent icons,

refer to page 90 .

Main window (3)

Blue values (numbers) in the main window can be selected via touch function.

The main window contains the following screens:

Road travel screen, refer to page 98

Working screen/s, refer to page 88

• Menu level,

refer to page 119

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

85

13 Foreign ISOBUS terminal

13.1

ISOBUS Shortcut Button not available

13 Foreign ISOBUS terminal

WARNING

Risk of injury caused by utilization of foreign terminal or other operation units

When using terminals and other operation units which have not been delivered by KRONE mind that the user:

ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by

KRONE.

ü only connects such systems (if possible) which have passed a AEF/DLG/VDMA test (socalled ISOBUS COMPATIBILITY TEST).

ü has to follow the operating and safety instructions of the supplier of ISOBUS operation unit (e.g. terminal).

ü must ensure that the used operating elements and machine controls concerning IL (IL =

Implementation Level; describes compatibility levels of different software versions) must fit together (condition: IL same or higher).

„ Before using the machine, make sure that all machine functions are performed according to the enclosed operating instructions.

INFORMATION

KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST (AEF/DLG/

VDMA test). The operation of this machine at least requires implementation level 3 of

ISOBUS system.

The ISOBUS system is an internationally standardized communication system for agricultural machines and systems. The designation of the related series of standards is: ISO 11783. The agricultural ISOBUS system makes it possible to change information and data between tractor and devices of different manufacturers. To this end, both the necessary plug connections and the signals which are necessary for the communication and command transmission are standardized. The system also enables the operation of machines with operation units

(terminal) which are already existing on the tractor or have been attached in the tractor cabin.

The relevant details can be found in the technical documentation of the operation or on the device itself.

Those KRONE machines which are ISOBUS equipped are adapted to this system.

13.1

ISOBUS Shortcut Button not available

86

EQG000-022

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Foreign ISOBUS terminal 13

Varying functions to KRONE ISOBUS terminal 13.2

INFORMATION

No ISOBUS Shortcut Button available

If no ISOBUS Shortcut Button is available on ISOBUS terminals of other manufacturers, the icon (1) is shown in the display. It is not possible to switch off machine functions via ISOBUS

Shortcut Button.

13.2

13.2.1

13.2.2

Varying functions to KRONE ISOBUS terminal

The job computer provides the display of foreign ISOBUS terminals with information and control functions of the machine. The operation with an external ISOBUS terminal is similar to the

KRONE ISOBUS terminal. Before start-up, the functionality of KRONE ISOBUS terminal is to be read in the operating instructions.

A significant difference to KRONE ISOBUS terminal is the arrangement and number of keys with functions determined by the selected foreign ISOBUS terminal.

The functions which deviate from KRONE ISOBUS terminal are described in the following.

Deviating functions on ISOBUS terminals with 10 keys

When the machine is equipped with ISOBUS terminal with 10 keys, the functions “Set/preset width shift” and “Set/preset overcut” are only available on machines without cross conveyor belt.

On machines with cross conveyor belt, the both functions are not displayed.

The function “Set/preset width shift” and “Set/preset overcut” can be assigned on the

joystick, refer to page 114 .

Reverse travel

When reversing, the mowers are lifted automatically into headland position. When reverse travel is stopped, the mowers must be lowered via terminal into working position again.

The mowers cannot be lifted automatically during reverse travel until the following preconditions are fulfilled:

ü The working screen “Automatic mode” is called up,

refer to page 108refer to page 108

ü The tractor transmits data concerning driving speed and direction of travel to ISOBUS.

ü The parameter “ISOBUS evaluation” was released by KRONE service technicians.

INFORMATION

You can check in menu “Driving Speed Indicator/Direction Display Diagnostics” whether the

parameter “ISOBUS evaluation” is released, refer to page 136 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

87

14 Terminal - Machine Functions

14.1

Status line

14 Terminal - Machine Functions

WARNING

Personal injuries and/or machine damage caused by non-observance of alarm messages

When alarm messages are ignored and the malfunction is not remedied, personal injuries and/or serious damage to the machine could result.

„ When alarm message is displayed, remedy the malfunction,

refer to page 155 .

„ If the malfunction cannot be remedied, contact KRONE customer service.

14.1

Status line

INFORMATION

Using a terminal with a resolution of less than 480x480 pixels.

On terminals with a resolution of less than 480x480 pixels, only 7 fields are displayed in the status line. Thus, not all icons for the status line are shown.

On terminal with a resolution of more than/equal to 480x480 pixels, 8 fields are shown in the status line.

88

EQ000-901

Icons displayed with shading ( ) can be selected. If an icon with shading is selected:

• a window with further information opens or

• a function is activated or deactivated.

For “touch sensitive terminal” version

• Press or use scroll wheel to select.

For “not touch sensitive terminal” version

• Use scroll wheel to select.

The status line shows the current states of the machine (depending on how it is equipped):

Icon Designation

Alarm message present

Explanation

A mask with the present alarm messages opens.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Icon

ON

L

L

R

OFF

R

Designation

SectionControl on

Terminal - Machine Functions 14

Status line 14.1

Explanation

Permanently displayed:

• Commands are accepted by “Master”.

• The GPS-controlled mower lifting is ready for operation.

Flashing:

• The SectionControl “Master” is not ready.

• The GPS-controlled mower lifting is not ready for operation.

Commands from “Master” are not accepted.

Section Control off

Transport interlock left opened

Transport interlock right closed

Move the machine to transport position

Contact KRONE customer service.

Move mowers to working position

Move mowers to headland position

Wait

Transport interlock right opened

Transport interlock right closed

Fan off

Fan cools

Fan cleans

Manual control

Distance control

Time control

Pressure accumulator is charged

Depending on selected mode in menu “Setting Manual Control/Time Control/Distance

Control”.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

89

14 Terminal - Machine Functions

14.2

Keys

Icon

OFF

ON

Designation

Operating hours counter deactivated

Operating hours counter activated

Calling up “Customer

Counter” menu

Explanation

The menu “Customer Counter” opens.

14.2

Keys

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 112 .

The machine functions are operated depending on used terminal (touchable or not touchable).

For version with “touch sensitive terminal”

• By pressing the icon.

• By pressing the key next to the icon.

For version with “not touch sensitive terminal”

• By pressing the key next to the icon.

90

Auto

Auto

EQ000-500 / EQ000-514

The available icons comply with the equipment of the machine. The following represented icons are not always available.

Icon Designation

Stop

Explanation

• All currently executed functions are stopped.

Lifting front mounted mower • Available in automatic mode.

• Available in working screen “Lift/lower front mounted mower”.

Lower front mounted mower

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Icon

Terminal - Machine Functions 14

Keys 14.2

Designation

Lift mowers

Lower mowers

Explanation

• From working position to headland position.

• From headland position to transport position.

• From headland position to working position.

• From transport position to headland position.

Switch to automatic mode • The machine is in manual mode.

Switch to manual mode

• You cannot switch to automatic mode until the side mounted mowers are in headland or working position and the

PTO shaft is switched on.

• The machine is in automatic mode.

Bring up the menu level of the machine

Working screen “Lift/lower mowers”

Working screen “Lift/lower mowers by pressing and holding down key”

Working screen “Lift/lower front mounted mower”

• Available in manual mode.

• The working screens are stored in rotating order in the terminal. They are available depending on the design of the machine and on the position of the side mounted mowers.

Working screen “Working width/overcut”

Working screen “Cross conveyor belt”

Working screen “Hydraulic system”

Preselect front mounted mower

• Available in manual mode.

• The preselected mowers are

Preselect right side mounted mower highlighted in colour, ( ,

Preselect left side mounted mower

Lift

).

• The preselection is cancelled by pressing again.

• Available in manual mode.

,

Lower

Shift to the right

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

91

14 Terminal - Machine Functions

14.2

Keys

Icon Designation

Shift to the left

Auto

Auto

Explanation

Increase value

Reduce value

Lift left side mounted mower

Lower lateral mower on left

• Available in automatic mode.

Lift lateral mower on right

Lower lateral mower on right

Set/preset width shift

Set/preset overcut

Preselecting left cross conveyor belt

Preselecting right cross conveyor belt

• Available in manual mode.

• Available in working screen “Cross conveyor belt”.

• Preselected cross conveyor belts are highlighted in colour, (

Lift left cross conveyor belt • Available in automatic mode.

, ).

Lower left cross conveyor belt

Lift right cross conveyor belt

Lower right cross conveyor belt

92

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

14.3

Displays in the work fields

h

1

0.0

100 %

40 cm

Terminal - Machine Functions 14

Displays in the work fields 14.3

0.0

100 %

40 cm ha

EQG000-001

Icon h ha ac

50 %

50 %

Designation

Operating hours counter

Total surface counter

Set mower relief.

Set width shift.

Explanation

• The operating hours counter is running when the electronic system is turned on and the operating hours counter is activated.

• The adjacent number indicates the current customer counter.

• Is only displayed if the tractor sends the signal “forward travel” to the job computer of the machine.

• Depending on country setting in the terminal.

• Setting range 0 % to 100 %

• The number next to the graphic is touchable.

• Setting range (0 to 40 cm in steps of 8 cm).

The mower is lifted.

The mower is lowered.

The right mower is extended.

The right mower is retracted.

• Width shift

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

93

14 Terminal - Machine Functions

14.3

Displays in the work fields

Icon Designation

The left mower is extended.

Explanation

Icon

The left mower is retracted.

The mower is folded down.

The mower is folded up.

Float position

No movement on the machine.

Designation

Set the speed of cross conveyor belts.

Explanation

Setting range manual mode:

• 50 % to 100 %

Setting range in automatic mode for version with accelerator rollers:

• 0 % to 100 %

• The number next to the graphic is touchable.

The cross conveyor belt is lowered.

The cross conveyor belt is lifted.

Set left accelerator roller.

• Available in automatic mode.

If mode “Manual setting” was selected in sub-menu “Setting the Accelerator Rollers”,

Set right accelerator roller.

• the number next to the graphic is touchsensitive.

• Setting range 0 % to 100 %

The left accelerator roller is lowered.

The left accelerator roller is lifted.

The right accelerator roller is lowered.

The right accelerator roller is lifted.

94

Original Operating Instructions 150000704_01_en

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14.3.1

Mower displays

h

1

0.0

100 %

40 cm

Terminal - Machine Functions 14

Displays in the work fields 14.3

0.0

100 %

40 cm ha

EQG000-001

Icon

Icon

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

50 %

50 %

Meaning

The front mounted mower is raised.

The front mounted mower is in the working position.

Explanation

• Is only displayed if the front mounted mower is mounted.

Meaning Explanation

The machine is in the transport position.

• The outrigger arms are completely retracted and secured.

The machine is not in the final transport position.

.

• The outrigger arms are not completely retracted and they are not secured.

The machine is below the transport position.

The machine is above the headland position.

• The cross conveyor belt is folded up.

The machine is in headland position.

The machine is in working position.

The machine is above the headland position.

• The cross conveyor belt is in working position.

The machine is in headland position.

95

14 Terminal - Machine Functions

14.4

Calling up working screen

Icon Meaning

The machine is in working position.

Explanation

14.4

Calling up working screen

Road travel screen Example of menu

EQC000-004 / EQ000-157

From the road travel screen

„ Press .

Æ Depending on the position of the side mounted mowers, the working screen “Lift/lower front mounted mower” or the working screen “Lift/lower mowers” is displayed.

Working screen “Lift/lower front mounted mower”

Working screen “Lift/lower mowers” h

1

0.0

40 cm 40 cm h

1

0.0

100 %

40 cm

0.0

100 %

40 cm ha

96

50 %

EQG000-006_1

From each menu

ü One menu is called up.

„ Press key longer.

50 %

50 %

Calling up working screen “Lift/lower front mounted mower”

ü The lateral mowers are in transport position and locked.

„ To bring up working screen “Lift/lower front mounted mower”, press

, until is displayed in the terminal.

, , , ,

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Machine Functions 14

Calling up working screen 14.4

Æ The working screen “Lift/lower front mounted mower” is displayed,

refer to page 99 .

Calling up working screen “Lift/lower mowers”

ü The lateral mowers are in headland position or working position.

„ To bring up the working screen “Lift/lower mowers”, press

until is displayed in the terminal.

, ,

Æ

The working screen “Lift/lower mowers” is displayed, refer to page 100 .

, , ,

Calling up working screen “Lift/lower mowers by pressing and holding down key”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Lift/lower mowers by pressing and holding down key”, press

, , , , , until is displayed in the terminal.

Æ

The working screen “Lift/lower mowers by pressing and holding down key” is displayed, refer to page 102

.

Calling up working screen “Overcut/width shift”

ü The lateral mowers are in headland position or working position.

„ To call up working screen “Overcut/width shift”, press , , , , until is displayed in the terminal.

Æ The working screen “Overcut/width shift” is displayed,

refer to page 104

.

,

Calling up working screen “Cross conveyor belt”

ü The mower is equipped with cross conveyor belt.

ü The side mounted mowers are in headland position or working position.

„ To call up working screen “Cross conveyor belt”, press until is shown in the display.

, ,

Æ

The working screen “Cross conveyor belt” is displayed, refer to page 105

.

, , ,

Calling up working screen “Hydraulic system”

ü The lateral mowers are in working or transport position (locked).

„ To call up working screen “Hydraulic system”, press , , , , , until is displayed in the terminal.

Æ The working screen “Hydraulic system” is displayed,

refer to page 107

.

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EasyCut B 1000 CR Collect

97

14 Terminal - Machine Functions

14.5

Calling up road travel screen

14.5

Calling up road travel screen

14.6

EQG000-026

To call up the road travel screen, the following preconditions must be fulfilled:

ü The lateral mowers are in transport position and locked.

ü The front mounted mower is lifted and is not in float position.

If the above mentioned preconditions are not fulfilled, the terminal changes automatically to road travel screen after approx. 60 seconds.

Working screens in manual mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 112 .

ü

The manual mode is called up, refer to page 112 .

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14.6.1

Terminal - Machine Functions 14

Working screens in manual mode 14.6

Working screen “Lift/lower front mounted mower”

h

1

0.0

40 cm 40 cm

50 %

EQG000-002_1

The working screen “Lift/lower front mounted mower” only appears when the front mounted mower is mounted and the lateral mowers are in transport position or above the headland position.

The front mounted mower can be used to mow small plots of crops or narrow sections in open fields. In this process, the side mounted mowers must be in the transport position and locked.

„ Call up working screen “Lift/lower front mounted mower”,

refer to page 96 .

14.6.1.1

Lowering front mounted mower

„ Press and hold down .

14.6.1.2

Lifting front mounted mower

„ Press and hold down .

14.6.1.3

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

Game animal protection

EQ001-034

Original Operating Instructions 150000704_01_en

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99

14 Terminal - Machine Functions

14.6

Working screens in manual mode

INFORMATION

When lowering the lateral mowers from transport position to headland position, the information figure above concerning the right mowing behaviour appears in the display. An acoustic warning signal sounds at the same time. After several seconds, the information figure disappears automatically.

When mowing from “outside to inside”, the animals are slowly forced from the safe boundary area into the center of the area, which makes the possibility for a life-saving escape for the animal more difficult or takes it away.

A remedy for this issue is the mowing method from “inside to outside” of the area.

In doing so, you drive directly into the centre of the plot without mowing the boundary area.

Then you mow anticlockwise from “inside to outside”. Therefore the animal can leave the field in compliance with its flight behaviour without any harm.

14.6.1.4

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

INFORMATION

When folding up the machine into transport position, the display always shows information message 4.

„ Observe transport height of the machine. Continue to lower the lower links, if necessary.

„ Make certain via visual inspection that the side guards are folded up.

14.6.2

Working screen “Lift/lower mowers”

The basic screen “Lift/lower mowers” appears only when both lateral mowers are in headland position or working position.

„ Call up working screen “Lift/lower mowers”,

refer to page 97 .

14.6.2.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

14.6.2.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 127 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.2.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers

„ Press and hold down .

Æ The preselected mowers lower up to working position.

14.6.2.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers

„ Press and hold down .

Æ The preselected mowers lift up to headland position.

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101

14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.2.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”,

refer to page 127

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.2.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.3

Working screen “Lift/lower mowers by pressing and holding down key”

The basic screen “Lift/lower mowers by pressing and holding down key” is only displayed when both lateral mowers are in headland position or working position. In basic screen “Lift/lower mowers by pressing and holding down key”, the keys (icons) to lift/lower the mowers are designed as keys to be pressed while the function is executed.

“Pressing and holding down key” means: The function is performed as long as the key (icon) is actuated).

„

The working screen “Lift/lower mowers by pressing and holding down key” is called, refer to page 97

.

14.6.3.1

Lowering both lateral mowers from transport position to headland position

„ Press and hold down .

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

14.6.3.2

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 127 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.3

Lowering individual mowers from headland position to working position

Preselecting mowers

„ Press , or .

Æ The preselected mowers are highlighted in colour ( , , ).

Lowering preselected mowers by pressing and holding down key

„ Press and hold down .

Æ The float position for the mowers is annulled.

14.6.3.4

Lifting individual mowers from working position to headland position

Preselecting mowers

„ Press , or .

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103

14 Terminal - Machine Functions

14.6

Working screens in manual mode

Æ The preselected mowers are highlighted in colour ( , , ).

Lifting preselected mowers by pressing and holding down key

„ Press and release .

Æ The float position for the mowers is annulled.

14.6.3.5

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 127

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.6.3.6

Lifting both lateral mowers from headland position to transport position

„ Press and hold down .

14.6.4

Working screen “Overcut/width schift”

In working screen “Overcut”, the working width of the lateral mowers to the front mounted mower can be adapted so that no crop residues will remain when driving straight ahead/around curves.

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Terminal - Machine Functions 14

Working screens in manual mode 14.6

If both lateral mowers are preselected, the lateral mowers move at the same time to the right or left (width shift). Both lateral mowers can be moved simultaneously from right to left via width shift so that no crop residues will accumulate when mowing on slopes.

The working screen “Overcut/width shift” will only be applicable when both side mounted mowers are in headland position or working position.

„ The working screen “Overcut/width shift” is called up,

refer to page 97 .

14.6.4.1

Increasing/reducing overcut

INFORMATION

Keep in mind that only one side mounted mower must be preselected to set the overcut.

„ To preselect side mounted mower, press or .

ð The preselected icon is highlighted in colour ( ,

„ Press to increase the overcut.

„ Press to reduce the overcut.

).

14.6.4.2

Increasing/reducing width shift

INFORMATION

Both side mounted mowers must be preselected so that the width shift can be set.

„ To preselect both lateral mowers, press and

ð The preselected icons are highlighted in colour (

.

,

Æ In the display the icons , change to

„ Press to move both mowers to the right.

„ Press to move both mowers to the left.

,

).

. The width shift is activated.

14.6.5

Working screen “Cross conveyor belt”

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

The working screen “Cross conveyor belt” can only be called up when the side mounted mowers are in headland position or working position.

„ Call up working screen “Cross conveyor belt”,

refer to page 97 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

105

14 Terminal - Machine Functions

14.6

Working screens in manual mode

14.6.5.1

Lifting/lowering cross conveyor belt on right

Preselecting right cross conveyor belt

„ Press .

Æ The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.2

Lifting/lowering cross conveyor belt on left

Preselecting left cross conveyor belt

„ Press .

ð The icon is highlighted in colour ( ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

14.6.5.3

Lifting/lowering both cross conveyor belts simultaneously

Preselecting both cross conveyor belts

„ Press and .

ð The icons are highlighted in colour ( , ).

Lifting

„ Press and hold it down.

Lowering

„ Press and hold it down.

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14.6.5.4

Setting the speed of cross conveyor belts

Terminal - Machine Functions 14

Working screens in manual mode 14.6

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

14.6.6

By means of value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

Working screen “Hydraulic system”

INFORMATION

Problems when connecting the machine the next time

To avoid problems when connecting the machine the next time, the hydraulic system of the machine must be depressurized.

„

The working screen “Hydraulic system” is displayed, refer to page 97 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

107

14 Terminal - Machine Functions

14.7

Working screens in automatic mode

Depressurizing the hydraulic system

„ Press .

Æ All valves are opened for several seconds.

14.6.7

Changing to automatic mode

„ Press .

Æ The display shows icon (automatic mode).

14.7

Working screens in automatic mode

WARNING

Danger of injury in the danger zone of the machine

Persons could be gripped by hydraulically actuated machine parts. Thus persons could be seriously injured.

„ Keep persons away from danger zone of tractor and machine.

„ Drives and engine must only be switched on when there is no one in the danger zone.

„ To stop all executed machine functions in case of imminent danger, press .

INFORMATION

Using a terminal with less than 12 keys

On terminals with less than 12 keys, not all icons for the keys are displayed. The icons can be displayed at another point in the display. The operation of the machine with a terminal of 5 or

8 keys is limited. To ensure that the machine can be operated in full, the AUX functions must be assigned to a joystick,

refer to page 112 .

ü Automatic mode is called,

refer to page 108

.

14.7.1

Lowering front mounted mower

„ Press and hold down .

14.7.2

Lifting front mounted mower

„ Press and hold down .

14.7.3

Lifting/lowering cross conveyor belt on right

Lowering

„ Press and release it.

Æ The right cross conveyor belt lowers up to working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

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14.7.4

Terminal - Machine Functions 14

Working screens in automatic mode 14.7

Æ The cross conveyor belt drive switches off automatically.

Lifting/lowering cross conveyor belt on left

Lowering

„ Press and release it.

Æ The left cross conveyor belt lowers up to the working position. The cross conveyor belt drive switches on automatically.

Lifting

„ Press and release it.

Æ The cross conveyor belt drive switches off automatically.

14.7.5

Setting the speed of cross conveyor belts

1

EQ000-509_1

The speed of the cross conveyor belts can be increased or reduced continuously during operation via value (1) in front of the icon ( ).

For version with “touch-sensitive terminal/not touch-sensitive terminal”

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

For version with touch-sensitive terminal

By means of value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

109

14 Terminal - Machine Functions

14.7

Working screens in automatic mode

„ Press to save the value.

Æ The setting is saved and the input mask closes.

14.7.6

Lifting/lowering lateral mowers individually

Lower right side mounted mower from headland position to working position

„ Press and release .

Lift right side mounted mower from working position to headland position

„ Press and release .

Lower left side mounted mower from headland position to working position

„ Press and release .

Lift left side mounted mower from working position to headland position

„ Press and release .

14.7.7

Lowering all mowers from headland position to working position

The side mounted mowers are lowered to the front mounted mower depending on set mode in menu “Setting Manual Control/Distance Control/Time Control”,

refer to page 127 .

INFORMATION

When using the machine without mounted front mounted mower, the side mounted mowers are lowered directly up to the working position.

In mode 1 manual control

Lowering front mounted mower

„ Press and hold down .

Lowering side mounted mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lowering front mounted mower and side mounted mowers

„ To lower the front mounted mower, press and release .

The side mounted mowers are lowered after the set delay or distance is reached.

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14.7.8

Terminal - Machine Functions 14

Working screens in automatic mode 14.7

Lowering side mounted mowers before expiry of time control / distance control

„ Press again.

Lifting all mowers from working position to headland position

The side mounted mower are lifted to the front mounted mower depending on set mode in menu

“Manual Control/Distance Control/Time Control”, refer to page 127

.

INFORMATION

When used without mounted front mounted mower, the lateral mowers are lifted directly up to headland position.

In mode 1 manual control

Lifting front mounted mower

„ Press and hold down .

Lifting lateral mowers

„ Release .

In mode 2 time control and mode 3 distance control

Lifting front mounted mower and lateral mowers

„ To lift the front mounted mower, press and release .

Æ The side mounted mowers are lifted after the set time delay or route is reached.

Lifting side mounted mowers before expiry of time control / distance control

„ Press again.

14.7.9

Increasing/reducing overcut

By means of overcut, the working width of side mounted mowers to the front mounted mower can be adapted so that there will remain no crop residues when driving straight ahead/around curves.

For the overcut, two different values saved separately can be preset. (e.g. straight ahead driving/driving around curves). The values are entered in menu “Setting the Overcut”.

An input mask opens by tipping the value in front of the icon overcut can be increased or reduced continuously during operation.

in the main window. The

Presetting the first value

„ Press

Auto

once.

Presetting the second value

„ Press

Auto

again.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

111

14 Terminal - Machine Functions

14.8

Operating machine via joystick

Setting the overcut during operation

„ Tip the value in front of

ð The input mask opens.

„ Increase or reduce value.

.

„ Confirm entry by pressing OK .

Calling up sub-menu “Setting the Overcut”

„ Press and hold down

Auto

.

Æ The menu “Setting the Overcut” is displayed,

refer to page 124 .

14.7.10

Presetting width shift

Both side mounted mowers are moved simultaneously from right to left (round travel) via width shift so that no crop residues will accumulate when mowing on slopes. The values are entered in menu “Setting the Width Shift”.

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 127 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 125

.

Preset right width shift.

„ Press

Auto

once.

Preset left width shift.

„ Press

Auto

again.

Bring up sub-menu “Setting the Width Shift”

„ Press and hold down

Auto

.

Æ

The display shows menu 2 “Width Shift”, refer to page 125 .

14.7.11

Changing to manual mode

„ Press .

Æ The display shows icon (manual mode).

14.8

Operating machine via joystick

14.8.1

Auxiliary functions (AUX)

There are terminals which support the additional function “Auxiliary” (AUX). By means of this function, programmable keys of peripheral equipment (e.g. joystick) can be assigned with functions of the connected job computers. A programmable key can be assigned with several different functions. If key assignments are saved, the display shows corresponding menus when switching on the terminal.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

The following functions are available in the “Auxiliary” (AUX) menu:

Auxiliary

Auto

Function in automatic mode

Width shift

Function in manual mode

Not available

Retract side mounted mower right by

8 cm

Retract side mounted mower right by pressing and holding down key

Extend right side mounted mower by

8 cm

Extend right side mounted mower by pressing and holding down key

Retract left side mounted mower by 8 cm

Retract left side mounted mower by pressing and holding down the key

Extend left side mounted mower by 8 cm

Extend left side mounted mower by pressing and holding down the key

Width shift one step to the left Not available

Auto

Width shift one step to the right Not available

Lift side mounted mowers from working position to headland position

Lower side mounted mowers from headland position to working position

Lift/lower right side mounted mower Not available

Lift/lower left side mounted mower Not available

Lift/lower front mounted mower

Overcut Not available

Lift front mounted mower by pressing and holding down the key

Lower front mounted mower by pressing and holding down the key

Lift the left side mounted mower by pressing and holding down the key

Lower the left side mounted mower by pressing and holding down the key

Lift the right side mounted mower by pressing and holding down the key

Lower the right side mounted mower by pressing and holding down the key

Activate/deactivate SectionControl

ON / OFF

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EasyCut B 1000 CR Collect

113

14 Terminal - Machine Functions

14.8

Operating machine via joystick

Pressing and holding down key = The function is executed as long as the key is actuated.

Auxiliary Function in automatic mode Function in manual mode

Lift/lower right cross conveyor belt Not available

Lift/lower left cross conveyor belt Not available

Cross conveyor belt faster

Cross conveyor slower

INFORMATION

For further information, please refer to the operating instructions of the used terminal.

14.8.2

Auxiliary assignment of joystick

INFORMATION

The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires.

For further information, please refer to the operating instructions of the used terminal.

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Joystick Fendt (Default setting)

Terminal - Machine Functions 14

Operating machine via joystick 14.8

EQ000-545

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

115

14 Terminal - Machine Functions

14.8

Operating machine via joystick

Joystick WTK

EQ000-540

The switch (1) on the back is located in the upper position.

The LED (2) lights red.

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Terminal - Machine Functions 14

Operating machine via joystick 14.8

EQ000-541

The switch (1) on the back is located in the bottom position.

The LED (2) lights green.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

117

14 Terminal - Machine Functions

14.8

Operating machine via joystick

EQ000-544

The switch (1) on the back is located in the centre position.

The LED (2) lights yellow.

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Terminal - Menus 15

Menu structure 15.1

15

15.1

Terminal - Menus

Menu structure

Menu

1

Auto

Sub-menu

2

Auto

3

7

13

4

5

Auto

6

14

13-1 n h

13-2 all h

14-1

14-2

14-3

14-5

Designation

Overcut,

refer to page 124

Width Shift,

refer to page 125

Front Mounted Mower, refer to page 126

Accelerator Rollers, refer to page 127

Manual Control / Time Control / Distance Control,

refer to page 127

Lowering speed, refer to page 129

Overlap,

refer to page 130

Counters, refer to page 130

Customer Counter,

refer to page 131

Total Counter, refer to page 134

ISOBUS, refer to page 135

Menu 14-1 “Diagnostics Auxiliary (AUX)”,

refer to page 136

Diagnostics Driving Speed Indicator/Direction Display,

refer to page 136

Setting the Background Colour,

refer to page 137

SectionControl,

refer to page 138

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

119

15 Terminal - Menus

15.2

Recurring icons

Menu Sub-menu

14-7

14-9

14-10

14-11

15

15-1

15-2

15-3

15-4

15-5

15-6

Designation

Switching Number of Keys, refer to page 139

Switching Between the Terminals, refer to page 140

Switching between Task Controllers,

refer to page 141

Switching Between Data Loggers, refer to page 141

Settings,

refer to page 142

Sensor Test, refer to page 143

Actuator Test,

refer to page 147

Manual Operation without Confirmation Prompts,

refer to page 151

Error List, refer to page 153

Software Information,

refer to page 153

Technician Level,

refer to page 154

15.2

Recurring icons

To navigate in the menu level/menus, the following icons appear again and again.

Icon Designation

Arrow pointing up

Explanation

Move up in order to select something.

Arrow pointing down Move down in order to select something.

Arrow pointing to the right Move to the right in order to select something.

Arrow pointing to the left Move to the left in order to select something.

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Icon Explanation

Save the setting.

Terminal - Menus 15

Bring up menu level 15.3

Designation

Disk

ESC

DEF

Sensor test

Actuator test

Disk

Leave menu without saving.

By pressing the key longer, the previously viewed working screen is called up.

Reset to factory setting.

Quick access to sensor test (sensors relevant for this menu)

Quick access to actuator test (actuators relevant for this menu)

The mode or value is saved.

Plus

Minus

Increase the value.

Reduce the value.

Arrow pointing to the right Display next mode.

Arrow pointing to the right Display previous mode.

15.3

Bring up menu level

EQ000-504 / EQ000-917

„ To bring up the menu level from the working screen, press

Æ The display indicates the menu level.

.

Depending on how the machine is equipped, the menu level 4 is divided into the following menus:

Icon

Auto

Designation

Menu 1 “Overcut” refer to page 124

Auto

Menu 2 “Width Shift”, refer to page 125

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

121

15 Terminal - Menus

15.4

Selecting menu

Icon

Auto

Designation

Menu 3 “Front Mounted Mower”,

refer to page 126

Menu 4 “Accelerator Rollers”,

refer to page 127

Menu 5 “Manual Control/Time Control/Distance Control”, refer to page 127

Menu 6 “Lowering Speed”, refer to page 129

Menu 7 “Overlap”, refer to page 130

Menu 13 “Counters”, refer to page 130

Menu 14 “ISOBUS”,

refer to page 135

Menu 15 “Settings”, refer to page 142

15.4

Selecting menu

Calling up menu

The menus are selected depending on used terminal (touch sensitive or not touch sensitive).

For version with “Touch sensitive and not touch sensitive terminal”

By means of adjacent keys

„ To select a menu, press the keys next to or

ð The selected menu is highlighted in colour.

until the desired menu is selected.

„ To call up the menu, press the key next to .

Æ The menu opens.

INFORMATION

When equipped with “touch sensitive terminal”, the icons can directly be pressed.

By means of the scroll wheel

„ Select the desired menu by means of scroll wheel.

ð The selected menu is highlighted in colour.

„ To call up the menu, press the scroll wheel.

Æ The menu opens.

122

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

15.5

For version with touch sensitive terminal

By pressing the icons

„ To call up a menu, press the icon (e.g.

Æ The menu opens.

) in the display.

Terminal - Menus 15

Changing value 15.5

Leaving menu

„ Press or adjacent key.

Æ The menu closes.

Changing value

For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive).

For version with touch sensitive or not touch sensitive terminal

• By means of the scroll wheel

Additionally for “Touch sensitive terminal” version

• By pressing or .

• By tipping the blue value on the display.

If a numeric value is tipped, an input mask opens. For further information on entering values in the input mask, refer to the enclosed operating instructions of the terminal.

Examples:

By means of the scroll wheel

„ Choose the desired value by using the scroll wheel.

ð The value is highlighted in colour.

„ Press the scroll wheel.

ð An input mask opens.

„ Turn the scroll wheel to increase or reduce the value.

„ Press scroll wheel to save the value.

Æ The setting is saved and the input mask closes.

Via plus/minus

The icon in the upper line indicates that the displayed value is saved.

„ To increase the value, press .

„ To reduce the value, press .

ð The icon in the upper line disappears.

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EasyCut B 1000 CR Collect

123

15 Terminal - Menus

15.6

Changing mode

„ Press to save the value.

Æ An audio signal will be heard.

Æ The set value is saved

Æ The icon in the upper line is displayed.

By means of value

„ Tip the value.

ð An input mask opens.

„ Increase or reduce value.

„ Press to save the value.

Æ The setting is saved and the input mask closes.

15.6

Changing mode

In individual menus, you can select between different modes.

The icon in the upper line indicates that the displayed mode is saved.

„ Press to bring up the next mode.

„ Press to bring up the previous mode.

ð The icon in the upper line disappears.

„ Press to save.

Æ An audio signal is sound, the set mode is saved and the icon line.

„ Press to leave the menu.

is displayed in the upper

15.7

Menu 1 “Overcut”

124

1

1

1

1

EQ000-917 / EQ000-522

ü

The menu level is called, refer to page 121

.

„ Press

Auto

to open the menu.

Æ The display shows menu “Overcut”.

Recurring icons refer to page 120 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Menu 2 “Width shift” 15.8

15.8

Setting the overcut

„ Change value,

refer to page 123

.

Menu 2 “Width shift”

1

1

2

2

EQ000-917 / EQ000-523

The both side mounted mowers can be moved simultaneously to the right or to the left (round trip) via width shift so that no crop residues accumulate when mowing on slopes. The upper values (1) are adopted automatically by the system, diagonal for the lower values (2).

INFORMATION

With “Accelerator rollers” design

In order to approach the accelerator rollers via function “Preset width shift”, the following conditions must be met:

„ In menu 4 “Accelerator Rollers”, the mode 2/2 “Manually set the accelerator rollers” must be selected,

refer to page 127 .

„ In menu 2 “Width Shift”, the values (1) must be set to the same value,

refer to page 125

.

ü

The menu level is called, refer to page 121

.

Auto

„ Press to open the menu.

Æ The display shows menu “Width Shift”.

Recurring icons refer to page 120 .

Setting the width shift

„ Change value,

refer to page 123

.

Preset width shift and accelerator rollers at the same time.

1

16 24

1

24

EQ000-523 / EQ000-926

24

„ Set values (1) to the same value.

ð The right figure is shown in the display.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

24 24

40 %

2

60 %

125

15 Terminal - Menus

15.9

Menu 3 “Front Mounted Mower”

„ Set the values (2) for accelerator rollers.

Æ Via function “Preset width shift”, the accelerator rollers can be started simultaneously with width shift for round trip. The values (2) are adopted automatically by the system, diagonally for round trip.

15.9

Menu 3 “Front Mounted Mower”

126

EQ000-917 / EQ000-524

ü

The menu level is called, refer to page 121

.

„ Press to open the menu.

Æ The display shows menu “Front Mounted Mower”.

Recurring icons refer to page 120 .

You can select between three modes.

Icon Explanation

• The front mounted mower is lifted/lowered via control unit on tractor side.

Mode 1/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is always lifted completely.

Mode 2/3

• The front mounted mower is lifted/lowered via terminal.

• The front mounted mower is lifted time-controlled.

• The time for lifting can be set.

Mode 3/3

Changing mode

„ Call up and save mode,

refer to page 124 .

Setting the lifting time

„ Select and save mode 3.

„ Change value,

refer to page 123

.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

15.10

Menu 4 “Accelerator Rollers”

Terminal - Menus 15

Menu 4 “Accelerator Rollers” 15.10

EQ000-917 / EQ000-525

ü

The menu level is called, refer to page 121

.

„ Press

Auto

to open the menu.

Æ The display shows menu “Accelerator Rollers”.

Recurring icons refer to page 120 .

You can select between two modes:

Icon

AUTO

Mode 1/2

Designation

Accelerator rollers systemcontrolled

Manual setting of accelerator rollers

Explanation

• The height of the accelerator rollers is determined by the system in automatic mode and is adapted to the speed of the cross conveyor belt.

• The manual value input for accelerator

Mode 2/2 rollers ( , ) is released in the main window for automatic mode.

• The value input in the main window is touchable.

Changing mode

„ Call up and save mode,

refer to page 124 .

15.11

Menu 5 “Manual Control/Time Control/Distance Control”

5

1/3

EQ000-917 / EQ000-734

ü

The menu level is called, refer to page 121

.

„ Press to open the menu.

Æ The display shows menu “Manual Control/Time Control/Distance Control”.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

127

15 Terminal - Menus

15.11 Menu 5 “Manual Control/Time Control/Distance Control”

Recurring icons refer to page 120 .

You can select between three modes.

Icon Designation

Manual control

Explanation

Mode 1/3

• With key ( / ) pressed, first the front mounted mower are lowered or raised. After releasing the key

Mode 2/3

Mode 3/3

Time control

Distance control

Changing mode

„ Call up and save mode,

refer to page 124 .

Setting the time control for mode 2

( / ), the side mounted mowers are lowered or raised.

• Determines the delay time of lifting or lowering of the lateral mowers to the front mounted mower.

• The delay time can be set,

refer to page 128

.

• Determines the distance to be covered before the side mounted mowers are lifted or lowered to the front mounted mower.

• The route can be set,

refer to page 129 .

5.0

s

2/3

5.0

s

128

EQ000-917 / EQ000-735

„

Select and save mode 2, refer to page 124

.

Display area

Pos.

(1)

(2)

(3)

Designation

Delay time for lifting

Delay time for lowering

Value input

Explanation

• Selectable

Entering delay time

„ Change value,

refer to page 123

.

1

2

3

3

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

5

Terminal - Menus 15

Menu 6 “Lowering Speed” 15.12

EQ000-917 / EQ000-736_1

„

Select and save mode 3, refer to page 124

.

Display range

Pos.

(1)

(2)

(3)

Designation

Distance to be covered for lifting

Distance to be covered for lowering

Value input

Explanation

• Selectable

1

8.0

m

3

3/3

2

6.0

m

3

Entering route

„ Change value,

refer to page 123

.

15.12

Menu 6 “Lowering Speed”

1

EQ000-917 / EQ000-699_1

ü

The menu level is called, refer to page 121

.

„ Press to open the menu.

Æ The display shows menu “Lowering Speed“.

Recurring icons refer to page 120 .

Display range

Pos

(1)

Designation

Lowering speed

Explanation

• 1 = highest lowering speed

• 2 = middle lowering speed

• 3 = lowest lowering speed

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

129

15 Terminal - Menus

15.13 Menu 7 “Overlap”

Setting the lowering speed

„ Change value,

refer to page 123

.

15.13

Menu 7 “Overlap”

1

EQ000-917 / EQ000-918

In this menu, the accuracy of the counter “Surface counter” can be set by means of overlap.

ü

The menu level is called, refer to page 121

.

„ Press to open the menu.

Æ The display shows menu “Overlap“.

Recurring icons refer to page 120 .

Display range

Pos.

(1)

Designation

Value for overlap

Explanation

• Selectable

Setting the overlap

„ Change value,

refer to page 123

.

15.14

Menu 13 “Counters”

130

EQ000-917 / EQ000-919

ü

The menu level is called, refer to page 121

.

„ Press to open the menu.

Æ The display shows “Counters” menu.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Menu 13 “Counters” 15.14

Depending on how the machine is equipped, the menu “Counters” is divided into the following sub-menus:

Icon Designation

Menu 13-1 “Customer Counter”, refer to page 131

n h

Menu 13-2 “Total Counter”, refer to page 134

all h

15.14.1

Menu 13-1 “Customer Counter”

EQ000-919 / EQ000-526

ü

Menu 13 “Counter” is called.“ refer to page 130 .

„ Press n h

to open the menu.

Æ The display shows the “Customer Counter” menu.

Display range customer counter

Icon Designation

Customer counters

Explanation

• Customer counters 1 to 20.

• The activated customer counter is highlighted in grey (

• The selected customer counter is located between the lines.

• The selected customer counter must not be activated.

• The designation next to the customer counter can be selected. The input mask opens.

• The detail counter is called up by

tipping the icon,, refer to page 131

).

Recurring icons refer to page 120 .

Calling up detail counter/customer counter

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

131

15 Terminal - Menus

15.14 Menu 13 “Counters”

132

EQ000-526 / EQ000-527

ü The menu 13-1 “Customer Counter” is active.

„ To bring up the detail counter, press .

„ To bring up customer counter, press

Icon Designation

.

Delete the values for the selected customer counter

Explanation

• The designation is not deleted.

Display detail counter • Additional counter information for the selected customer counter is displayed.

Display customer counter • A list of all customers is displayed.

Display range detail counter

Icon Designation Explanation

Activated customer counter • Here customer counter 1 h ha ac

Operating hours counter

“Surface” counter

• The operating hours counter counts when the electronics is turned on and the PTO shaft is running.

• This counter will only appear when the corresponding parameter is released in menu “Technician”.

• The “Surface” counter counts when the tractor sends the “forward travel” signal to the job computer and at least one mower is used.

• The “Surface” counter stops as soon as the tractor is at standstill or no mower is used.

• The displayed area must not correspond to the actually mowed area as it is also possible that mowing was carried out with tractors which have not send the “forward travel” signal.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Icon

Name

Terminal - Menus 15

Menu 13 “Counters” 15.14

Designation

“Total area” counter

Counter “Mowed without cross conveyor belt”

Explanation

• Left column time:

• Total time of counters “Mowed with cross conveyor belt” and “Mowed without cross conveyor belt”.

• Right column time:

• Sum of surface mowed with and without cross conveyor belt.

• Left column time:

• The time during which it was mowed without cross conveyor belt.

Counter “Mowed with cross conveyor belt”

• Right column time:

• The area mowed without cross conveyor belt

• Left column time:

Create designation for customer counter

• The time during which it was mowed with cross conveyor belt.

• Right column time:

• The area which was mowed with cross conveyor belt

• You can create a name for each customer counter.

• The input is limited to 15 characters.

• Touchable

Activating customer counter

ü The detail counter is called.

„ To select the customer counter, press or .

„ To activate the customer counter, press .

Æ The new activated customer counter is highlighted in grey.

Resetting customer counter

The customer counter to be reset must not be activated.

„ To select the customer counter, press or .

„ Press .

ð The selected customer counter is reset to zero.

ð The designation of the customer counter is not deleted.

Changing the designation of a customer counter

„ Press on “Designation”.

ð An input mask opens.

„ Enter designation via keypad.

„ Press to save the designation.

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EasyCut B 1000 CR Collect

133

15 Terminal - Menus

15.14 Menu 13 “Counters”

„ In order to leave the input mask without saving, press .

15.14.2

Menu 13-2 “Total Counter”

The total operating hours counter starts to count as soon as the electronics is turned on and the

PTO shaft is running. The total operating hours counter cannot be deleted.

134

EQ000-919 / EQ000-528

ü Menu 13 “Counters” is called,

refer to page 130

.

„ Press all h

to open the menu.

ð The display shows the “Total Counter” menu.

Display range

Icon Designation

“Surface” counter

Explanation

• Depending on set system of units.

ha

/ ac

Operating hours counter h

Total counter • Cannot be deleted.

• The total counter consists of total operating hours counter h

and total surface counter ha

.

• Can be deleted.

Season counter 1

1

Day counter 2

2

• Can be deleted.

Resetting season counter

„ Press

1

.

Æ The season counter is reset to zero.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Resetting day counter

„ Press

2

.

Æ The day counter is reset to zero.

15.15

Menu 14 “ISOBUS”

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

EQ000-917 / EQ000-154_1

ü

The menu level is called, refer to page 130

.

„ Press to open the menu.

Æ The display shows “ISOBUS” menu.

Depending on how the machine is equipped, the “ISOBUS” menu is divided into the following sub-menus:

Icon Designation

Menu 14-1 “Diagnostics Auxiliary (AUX)“,

refer to page 136

Menu 14-2 “Diagnostics Driving Speed Indicator/Direction Display”,

refer to page 136

Menu 14-3 “Setting the Background Colour”,

refer to page 137

Menu 14-5 “SectionControl”,

refer to page 138

Menu 14-7 “Switching Number of Keys”, refer to page 139

Menu 14-9 “Switching Between the Terminals”, refer to page 140

Menu 14-10 “Switching Between Task Controllers”,

refer to page 141

Menu 14-11 “Switching between Data Loggers”, refer to page 141

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

135

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

15.15.1

Menu 14-1 “Diagnostics Auxiliary (AUX)”

EQG000-011

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ Press to open the menu.

Æ The display shows the menu “Diagnostics Auxiliary (AUX)“

The joystick icon is shown in the display. When functions are operated via joystick, the display lists the icons of these functions. The functions are not executed in this menu.

15.15.2

Menu 14-2 “Driving Speed Display Diagnostics/Direction Display

Diagnostics”

14-2

< - - 0

3,9 km/h

8 m

400 UPM

1 2 3 4 5

EQG000-012

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ Press to open the menu.

Æ The display shows “Driving Speed Indicator/Direction Display Diagnostics” menu.

Display range

Icon Designation

Wheel-based speed

Explanation

Value is provided by tractor via ISOBUS.

<--- 0

0 --->

PTO speed

Forward travel

Reverse travel

136

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Icon Designation

Parameter selected

Parameter not selected

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Explanation

ISOBUS evaluation

1

2

3

4

Working lights “Tractor rear/ top”

State:

Working lights “Tractor right/left side”

Working lights “Tractor accessory equipment”

Working lights “Tractor accessory equipment retrofitted”

Tractor parking light day/ night

5

15.15.3

Menu 14-3 “Setting the Background Colour”

Working lights not activated.

Working lights on.

Working lights off.

EQ000-154_1 / EQ000-915_1

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ Press to open the menu.

Æ The display shows menu “Background Colour “.

Recurring icons refer to page 120 .

You can select between three modes.

Icon Designation Explanation

Background colour white • Recommended for day.

Mode 1/3

Background colour grey • Recommended for night

Mode 2/3

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

137

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

Icon

Mode 3/3

Designation

Automatic background

Explanation

• The background colour is determined

by colour via parking light, refer to page 136

.

• Tractor side light ON, background grey.

• Tractor side light OFF, background white.

Changing mode

„ Call up and save mode,

refer to page 124 .

15.15.4

Menu 14-5 “SectionControl”

In this menu the following data must be entered for SectionControl:

• Distance from front mounted mower to rear mounted mower

• Working width front mounted mower

• Delay for lifting the front mounted mower

• Delay for lowering the front mounted mower

Based on entered data, the system determines the GPS-controlled mower lifting.

In order to prevent that the side mounted mowers lower unintentionally into the swath when mowing with cross conveyor belt, the box for swath marking can be ticked.

If swath marking is activated, the entire area ( ) is marked as worked, irrespective of any remaining unmown crop stalks on the ground. The advantage of this is that the mowers do not lower unintentionally into the swath.

If swath marking is not activated, the entire area ( ) is marked as worked. The system detects unmown crop stalks (even the smallest strips) although a swath was laid above these crop stalks. The disadvantage of this is that the system lowers the mowers when driving over a swath the next time even though there is a swath on the ground.

14-5 14-5

600 cm

300 cm

600 cm

300 cm

0,0 s

2,0 s

0,0 s

2,0 s

EQG000-023

ü The accessories kit 167 “Parts kit front mounted mower control” is mounted.

ü The accessories kit 218 “

KRONE DigitalSystems

SectionControl machine” is mounted.

ü

In “Front Mounted Mower” menu, either mode 2/3 or mode 3/3 is selected, refer to page 126

.

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ Press to open the menu.

Æ The display shows menu “SectionControl”.

Recurring icons refer to page 120 .

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Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

Display range

Icon Designation

Distance from front mounted mower to rear mounted mower

Working width front mounted mower

Explanation

• Measured between cutterbar of front mounted mower and cutterbar of rear mounted mower.

• The value can be selected.

• The value can be selected.

Delay for lifting the front mounted mower

• The value can be selected.

Delay for lowering the front mounted mower

• The value can be selected.

Icon Designation

Box for swath marking ticked

Explanation

When the cross conveyor belts are lowered, the entire area ( ) up to the middle of the attachment is marked as worked, irrespective of any remaining unmown crop stalks on the ground.

• The worked area that is marked Box for swath marking unticked

( ) corresponds to the working width of the rear unit.

„ Enter the values for the distance from front mounted mower to rear mounted mower, working width of front mounted mower and delay for lift/lower front mounted mower.

„ Change value,

refer to page 123

.

Tick/untick the box for swath marking

„ To tick the box for swath marking, press .

In the display, the icon changes from to

„ To untick the box for swath marking, press

.

.

In the display, the icon changes from to .

15.15.5

Menu 14-7 “Switching Number of Keys”

INFORMATION

This menu is only available on ISOBUS terminals with less than 8 keys.

For ISOBUS terminals with less than 8 keys, an additional ISOBUS joystick is recommended for a more convenient operation of the attached machine. For the assignment of the joystick

refer to page 114

.

In this menu the working screen is set to 5 or 8 keys. When changing to eight keys, additional keys are virtually included and can be reached by scrolling.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

139

15 Terminal - Menus

15.15 Menu 14 “ISOBUS”

14-7

1/2

EQ000-154_1 / EQ000-159_1

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ Press to open the menu.

Æ The display shows menu “Switching Number of Keys”.

Recurring icons refer to page 120 .

The current status is displayed as an icon.

Icon Designation

Terminal with five keys without virtual keys

Mode 1/2

Terminal with less than eight keys and use of virtual keys.

Mode 2/2

Changing mode

„ Call up and save mode,

refer to page 124 .

15.15.6

Menu 14-9 “Switching Between the Terminals”

INFORMATION

This menu is only available if several ISOBUS terminal are connected.

When switching over for the first time, the configuration of the machine is loaded into the next terminal. The loading process may take a few minutes. The configuration is stored in the memory of the next terminal.

Up to the next call, the machine is no longer available in the previous terminal.

When restarting, the system makes attempts to start the last used terminal. If the last used terminal is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new terminal and loads the specific menus into the terminal. The loading process may take a few minutes.

140

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Menu 14 “ISOBUS” 15.15

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ To change to the next terminal, press .

15.15.7

Menu 14-10 “Switching between Task Controllers”

INFORMATION

This menu is only available if several Task Controllers are connected.

The first time you switch over, the configuration of the next Task Controller is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next

Task Controller.

Up to the next call, the machine is no longer available in the previous Task Controller.

When restarting, the system makes attempts to start the last used Task Controller. If the last used Task Controller is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new Task Controller and loads the specific data into the

Task Controller. The loading process may take a few minutes.

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ To change to the next Task Controller, press .

15.15.8

Menu 14-11 “Switching between Data Loggers”

INFORMATION

This menu is only available if several data loggers are connected.

The first time you switch over, the configuration of the next data logger is loaded. The loading process may take a few minutes. The configuration is stored in the memory of the next data logger.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

141

15 Terminal - Menus

15.16 Menu 15 “Settings”

Up to the next call, the machine is no longer available in the previous data logger.

When restarting, the system makes attempts to start the last used data logger. If the last used data logger is no longer available (e.g. because it was dismounted), the restart is delayed as the system searches for a new data logger and loads the specific data into the data logger. The loading process may take a few minutes.

EQG000-013

ü Menu 14 “ISOBUS” is called,

refer to page 135

.

„ To change to the next data logger, press .

15.16

Menu 15 “Settings”

142

EQ000-917 / EQ000-157

ü

The menu level is called, refer to page 121

.

„ Press to open the menu.

Æ The display shows the “Settings” menu.

Depending on how the machine is equipped, the menu “Settings” is divided into the following sub-menus:

Icon Designation

Menu 15-1 “Sensor Test”, refer to page 143

Menu 15-2 “Actuator Test”,

refer to page 147

Menu 15-3 “Manual Operation without Conformation Prompt”, refer to page 151

Menu 15-4 “Error List”, refer to page 153

Menu 15-5 “Software Information”,

refer to page 153

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Icon

Terminal - Menus 15

Menu 15 “Settings” 15.16

Designation

Menu 15-6 “Technician Level”, refer to page 154

15.16.1

Menu 15-1 “Sensor Test”

WARNING

Danger of injury in the danger zone of the machine

If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.

Thus there is a risk of serious injuries or death.

„ Turn off PTO shaft.

In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted.

EQ000-157_1 / EQ000-920

ü

Menu 15 “Settings” is called, refer to page 142 .

„ Press to open the menu.

Æ The display shows the “Sensor Test” menu.

Testing the sensor

„ To test a sensor, press on the sensor symbol.

Æ Mask “Sensor test” opens.

EQ000-530 / EQ000-920

Icon Designation

Choose previous sensor

Explanation

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

143

15 Terminal - Menus

15.16 Menu 15 “Settings”

Icon Designation

Choose next sensor

Explanation

Open “Sensor test” mask Mask “Sensor test” opens.

Close “Sensor test” mask The “Sensor Test” menu opens.

B9

B11

B12

B13

B5

B7

B2

B4

B14

B16

Leaving menu All entries and functions are cancelled by pressing the ESC key. Modifications made will not be adopted and the previously valid value will be kept.

Setting values:

The minimum and maximum setting values with the sensor alive (metal in front of the sensor) are shown in the upper part of the bar display. The current setting value (actual value) is displayed under the bar display.

The distance from the sensor to the metal must be set so that the bar is within the upper marking in the alive state. Then check whether the bar is in non-alive state in the lower marked area.

Possible sensors (depending on how the machine is equipped)

No.

B1

Sensor

B1

Designation

Front mounted mower top

B2

B4

B5

L

B7

B9

L

R

R

B11

R

B12 R

B13 L

B14 L

B16 R

Tank pressure

Speed mower right

Speed mower left

Cross conveyor belt right bottom

Cross conveyor belt left bottom

Working width right

Working width zero right

Working width left

Working width zero left

Position right (up to approx. 110°)

144

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

No.

B17

Sensor

B17

L

B18

R B18

B19 B19

L

B29

B36

B29

B36

R

B37 B37

L

BM2 BM2

L

BM3 BM3

R

Designation

Position left (up to approx. 110°)

Transport position right

Transport position left

PTO speed

Headland position right

Headland position left

Position accelerator roller left

Position accelerator roller right

Terminal - Menus 15

Menu 15 “Settings” 15.16

State digital sensors

Icon State

Alive (iron)

1

Not alive (no iron)

2

3 Cable break

Short circuit

4

State load bolt

Icon

0

7

State

Sensor OK

Cable break/short circuit on the sensor

Connection to force measurement amplifier interrupted.

8

Communication error with force measurement amplifier

State communication

Icon State

Communication error with steering computer (ME)

ME

Original Operating Instructions 150000704_01_en

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145

15 Terminal - Menus

15.16 Menu 15 “Settings”

Icon

PIC-I02

PIC-I01

State

Communication error with KRONE PIC-I02 computer

Communication error with KRONE PIC-I02 computer

State pressure sensors

Icon p< bar

State

Pressure threshold is not reached.

p> bar

Pressure threshold is reached.

Diagnostics supply voltage

146

EQG000-017

No.

U1

Icon

Nominal voltages

Display

12V tot.

12V V term

12 VSi

12V ana

8V dig

12 V Pow2

12 V Pow3:

Designation

Supply voltage

Setting range

11 - 14.5 V

11 - 14.5 V

11 - 14.5 V

11.9 - 12.1 V

8.7 - 8.9 V

11 - 14.5 V

11 - 14.5 V

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Menu 15 “Settings” 15.16

15.16.2

Menu 15-2 “Actuator Test”

WARNING

Danger of injury resulting from unintentional movement of machine parts

Functions are directly executed by energizing the actuators. As a result, machine parts may start to move unintentionally, persons may be caught and injured.

ü Only persons familiar with the machine are permitted to perform the actuator test.

ü The executing person must know which machine parts are actuated by controlling the actuators. Protect controlled machine parts from unintentional lowering, if necessary.

ü Make sure that there is no one in the danger zone,

refer to page 16 .

ü The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators.

„ Turn off PTO shaft.

„ Deactivate tractor hydraulics.

WARNING

Danger of injury resulting from unintentional movement of machine parts

Functions are directly executed by energizing the actuators. As a result, machine parts may start to move unintentionally, persons may be caught and injured. For actuator test, the machine must be in the working position.

„ Move machine to working position.

The actuator test is used to test the actuators installed on the machine. An actuator can only be tested when it is powered. In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine possible errors in the actuator system.

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM:

I=

300

0mA

EQG000-018

ü

Menu 15 “Settings” is called, refer to page 142 .

„ Press to open the menu.

Æ The display shows “Actuator Test” menu.

Recurring icons refer to page 120 .

Possible actuators (depending on how the machine is equipped)

No.

Y1

Actuator Designation

Pilot valve 1

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

147

15 Terminal - Menus

15.16 Menu 15 “Settings”

No.

Y2

Actuator

Y20

Y21

Y22

Y24

Y25

Y12

Y13

Y16

Y17

Y18

Y19

Y8

Y9

Y10

Y11

Y6

Y7

Y4

Y5

Designation

Pilot valve 2

Mower relief right

Mower relief left

Float position right

Float position left

Lower mower on right

Lift mower on right

Lower mower on left

Lift mower on left

Lower front mounted mower

Lift front mounted mower

Cross conveyor belt left*)

Cross conveyor belt right*)

Fold up*)

Fold up_3

Pendulum release right

Pendulum release left

Working width left*)

Working width right*)

Reverse working width on right

148

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

No.

Y26

Y38

M1

M2

M3

Actuator

Terminal - Menus 15

Menu 15 “Settings” 15.16

Designation

Reverse working width on left

Cross conveyor belt

Oil cooler (cool/clean)

Adjust accelerator roller on left (linear motor)

Adjust accelerator rollers on right (linear motor)

*) 2 valves which must be switched.

State actuators

Icon

1

State

Actuator ON

Actuator OFF

2

No supply voltage; the fuse could be defective.

3 /

Diagnostics digital actuators

15-2

Y01

Fkt 1

Y02

Fkt 2 state: 2

OFF

Y04 kg

R

EQG000-019

Errors are only displayed if the actuator is switched on and actuator test can be performed. The

LED on the plug can also be checked directly on the actuator.

WARNING! Functions are directly executed by energizing the actuators.

As a result, machine parts may start to move unintentionally, persons may be caught and injured. For actuator test, the machine must be in the working position.

ü The machine is in working position.

„ Press to switch on the actuator.

„ Press to switch off the actuator.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

149

15 Terminal - Menus

15.16 Menu 15 “Settings”

Diagnostics analogue actuators

15-2

Y02

Fkt 2

Y04 kg

R state: 1

ON

Y05 L kg

PWM:

I=

300

0mA

EQG000-020

A current (in mA) can be set with the PWM value (in parts per thousand).

With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature).

Engines

15-2

M1

M

M2 L

M3 R state: 2

OFF

EQ000-533

„ To carry out the function, press or .

150

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Menu 15 “Settings” 15.16

15.16.3

Menu 15-3 "Manual operation without confirmation prompt"

WARNING

Risk of accident due to manual operation without confirmation prompt

Manual operation is performed when tractor engine is running and without confirmation prompt. The functions are performed immediately ( also in transport position ). Thus there is a risk of serious injuries or death.

ü The executing person must know which machine parts are actuated via manual operation.

ü The manual operation is only performed by persons familiar with the machine.

ü There is no one in the danger zone.

ü The manual mode is executed from a safe position outside the area that is affected by machine parts moved by the actuators (lateral mowers, front mounted mower, cross conveyor belt, ...).

„ Turn off PTO shaft.

„ Remove the universal shaft on the tractor.

„ In case of emergency, immediately switch off the hydraulic system.

„ If necessary, switch off the machine immediately, switch off the engine and remove the ignition key.

EQ000-157 / EQ000-537 / EQ000-538 / EQ000-539

ü

Menu 15 “Settings” is called, refer to page 142 .

„ Press to open the menu.

ð When calling up menu “Manual Operation without Confirmation Prompt”, the display

507 always shows the alarm message .

„

To continue with manual operation, acknowledge alarm message, refer to page 155

.

Æ The display shows menu “Manual Operation without Confirmation Prompt”.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

151

15 Terminal - Menus

15.16 Menu 15 “Settings”

Recurring icons refer to page 120 .

Icon Designation

Call up the next page

Call up the previous page

Possible functions (depending on how the machine is equipped)

Icon Function

Lift right side mounted mower

Icon Function

Lift left cross conveyor belt

Lower right side mounted mower

Lift left side mounted mower

Lower left cross conveyor belt

Extend right side mounted mower

Lower left side mounted mower

Lift front mounted mower

Retract right side mounted mower

Extend left side mounted mower

Lower front mounted mower

Fold up side mounted mowers right/left

R

Fold down side mounted mowers right/left

R

Lower right cross conveyor belt

L

Lift right cross conveyor belt

L

Retract left side mounted mower

Retract accelerator roller right

Extend right accelerator roller

Retract left accelerator roller

Extend left accelerator roller

WARNING!

By pressing the icon, the function is directly executed without confirmation prompt.

Thus there is a risk of injury. Observe the above mentioned warning sign.

„ To perform a function, press the corresponding key for the icon.

152

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Terminal - Menus 15

Menu 15 “Settings” 15.16

15.16.4

Menu 15-4 “Error List”

EQ000-164

ü

Menu 15 “Settings” is called, refer to page 142 .

„ Press to open the menu.

Æ The display shows menu “Error List”.

Display range

Icon

(1)

Designation

Consecutive numbering

Error number

Explanation

refer to page 155 ,

refer to page 156

,

refer to page 158

• According to total operating hours counter h

Incoming time

15.16.5

Menu 15-5 “Software Information”

EQG000-016

ü

Menu 15 “Settings” is called, refer to page 142 .

„ Press to open the menu.

Æ The display shows menu “Software Information”.

Display range

Icon

SW

Designation

Complete software version of machine

Original Operating Instructions 150000704_01_en

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153

15 Terminal - Menus

15.17 Alarm messages

Icon Designation

Job computer version

ISO ISOBUS software version

15.16.6

Menu 15-6 “Technician Level”

EQG000-014

ü

Menu 15 “Settings” is called, refer to page 142 .

„ Press to open the menu.

Æ The display shows menu “Technician Level”.

The menu “Technician Level” is password-protected.

The display shows the password query.

15.17

Alarm messages

WARNING

Personal injuries and/or machine damage caused by non-observance of alarm messages

When alarm messages are ignored and the malfunction is not remedied, personal injuries and/or serious damage to the machine could result.

„ When alarm message is displayed, remedy the malfunction,

refer to page 155 .

„ If the malfunction cannot be remedied, contact KRONE customer service.

154

A514

U1

Low

EQ000-053_1

The display shows an alarm message if a malfunction occurs on the machine. At the same time an audio signal will be heard (continuous horn sound). Description, possible cause and remedy,

refer to page 155

.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Terminal - Menus 15

Alarm messages 15.17

Acknowledging the alarm

„ Press .

Æ The acoustic signal stops.

If the malfunction occurs again, the alarm message will also appear again.

Icon Designation Explanation

Acknowledging the alarm • If the malfunction occurs again, the alarm message will also appear again.

Deleting message • This message is no longer displayed until the operation terminal is started the next time.

15.17.1

Alarms

No./icon

A01/501

12V Pow2

A02/502

12V Pow3

503

A04/504

505

506

Possible cause

• Fuse in job computer is defective.

Remedy

„ Check the connection for short circuit.

• The fuse resets itself after the unit has cooled down.

• Short circuit on electrical outputs

+12V2FU_L

• Fuse in job computer is defective.

• Short circuit on electrical outputs

+12V3FU_L

• The connection to the terminal was interrupted.

„

„

Check wiring of terminal.

Check the connection for short circuit.

• The connection to the joystick is interrupted.

„ Check wiring of joystick.

• The joystick is not properly connected.

• The connection to Task

Controller is interrupted.

„ Check wiring of Task Controller.

• The Task Controller is not properly connected.

• The connection to tractor ECU is interrupted.

„ Check wiring to tractor ECU.

• The tractor ECU is not properly connected.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

155

15 Terminal - Menus

15.17 Alarm messages

No./icon

A14/514

LOW

A15/515

High

516

A21/521

PI/I01

A22/522

PI/I02

A25/507

Possible cause

• Undervoltage

• The tractor battery is defective.

• The alternator of the tractor is too weak.

• The 12V power supply is too low on tractor side or is not properly connected to the battery.

• Overvoltage

• The alternator of the tractor is defective.

Remedy

„ Connect KRONE connector cable directly to the tractor battery.

„ Check the alternator of the tractor.

• The connection to data logger is interrupted.

„ Check wiring of data logger.

• The data logger is not properly connected.

• The CAN connection between job computer and KRONE-PIC I/1 computer is interrupted.

„ Check CAN wiring.

„ Replace KRONE-PIC-I01 computer.

• CAN wiring is defective.

• KRONE-PIC-I01 computer is inactive.

• CAN connection is interrupted between job computer and KRONE-

PIC I/2 computer.

„ Check CAN wiring.

„ Replace KRONE-PIC-I02 computer.

• CAN wiring is defective.

• KRONE PIC-I02 computer is inactive.

• The menu “Manual

Mode without

Confirmation Prompt” was called up.

„ Mind the warning in menu 15-3 “Manual

Mode without Confirmation

Prompt”, refer to page 151

.

15.17.2

Logical alarms

No./icon

1

2

Possible cause

• The PTO shaft is still running when attempting to move the left mower into transport position.

• The PTO shaft is still running when attempting to move the right mowerinto transport position.

Remedy

„ Switch off PTO shaft and wait until it has stopped.

156

Original Operating Instructions 150000704_01_en

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4

5

R

6

L

11

12

13

L

R

L

No./icon

3

14

R

15

Terminal - Menus 15

Alarm messages 15.17

Possible cause

• Pressure threshold is not reached.

• The tractor engine is

OFF.

• The hydraulic block does not get any oil.

• The information appears when folding up the machine into transport position.

• The target working width on right is not reached.

Remedy

„ Start tractor engine.

„ Pressurize the control unit .

„ Check the LS hydraulic system.

„ Observe transport height folded up.

are not damaged .

.

„ Check whether the side guards are

„ Make sure that the parts for width shift

„ Completely retract the lateral mower once .

• The target working width on left is not reached.

• The left accelerator roller is not reached.

„ Make sure that parts for accelerator rollers are not damaged.

• The accelerator roller right is not reached.

• Time error: The process to lift the right mower lasts longer than

30 s.

„ Perform sensor test.

„ Check hydraulic supply.

• The sensor setting is incorrect.

• The hydraulic supply is insufficient.

• Time error: The process to lift the front mounted mower lasts longer than 30 s.

• The sensor setting is incorrect.

• The hydraulic supply is insufficient.

• Time error: The process to lift the left mower takes longer than 30 s.

• The sensor setting is incorrect.

• The hydraulic supply is insufficient.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

157

15 Terminal - Menus

15.17 Alarm messages

No./icon

16

L

17

R

Possible cause

• The friction clutch engages.

Remedy

• The mower is lifted in automatic mode.

„ Switch off PTO shaft and wait until it is at standstill.

„ Determine and remedy the cause for the engagement of the friction clutch.

20

21

22

L

23

R

Manual operation:

• When folding up the right mower, the width shift is smaller than 16 cm.

Manual operation:

„ Set width shift to a value greater than

16 cm .

• When folding up the left mower, the width shift is smaller than 16 cm.

• Time error: The process “Move cross conveyor left into position” lasts longer than 30 s.

„ Perform sensor test.

„ Check hydraulic supply.

• Time error: The process “Move cross conveyor right into position” lasts longer than 30 s.

15.17.3

Physical alarms

No./icon

104

B4

R

105

B5

L

Sensor

Speed mower right

Speed mower left

Possible cause Remedy

• Sensor or supply line is defective.

„ Perform sensor test.

„ Check sensor and supply line for damage.

Cross conveyor belt right bottom

107

B7 R

109

B9 L

Cross conveyor belt left bottom

111

B11

R

Working width right

158

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

No./icon

112

B12

R

113

B13 L

119

B19

L

129

B29

114

B14

L

118

B18

R

136

B36 R

137

B37

L

No./icon

304

Y04 kg

R

305

Y05 L kg

338

Y38

Terminal - Menus 15

Task Controller 15.18

Remedy Sensor

Working width zero right

Possible cause

Working width left

Working width zero left

Transport position right

Transport position left

PTO speed

Headland position right

Headland position left

Actuator Possible cause Remedy

Mower relief right • The actuator or the supply line is defective.

„ Perform actuator test.

„ Check actuator and supply line for damage.

Mower relief left

Cross conveyor belt

15.18

Task Controller

Designation

Mower

Working mode

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Value range/unit Description

6 = mowing

159

15 Terminal - Menus

15.18 Task Controller

Designation

Working width

Max. working width

Value range/unit

In millimeters (mm)

In millimeters (mm)

Worked area

Active distance

Inactive distance

Working state

In hectares (ha)

In kilometres (km)

In kilometres (km)

Total working hours

Total area of the machine

Total distance lifetime

Inactive distance lifetime

Active lifetime

Inactive lifetime

SectionControl Enable

Actual workstate of sections

Target workstate of sections

Coupling point

Offset X

Offset Y

Offset Z

Left mower

Working position left mower

In hours (h)

In hectares (ha)

In kilometres (km)

In kilometres (km)

In hours (h)

In hours (h)

Offset X left mower

Offset Y left mower

Working width left mower

Working length left mower

Working mode left mower

In millimeters (mm)

160

Latency ON left mower

Latency OFF left mower

Front mower

Working position front mower

Offset X front mower

Offset Y front mower

Description

The current working width (0 –

 10,100 mm).

The maximum working width with set width adjustment

(9,300 – 10,100 mm).

Is only counted if TECU

(tractor data) is available.

0 = time counter OFF

1 = time counter ON

Is counted as soon as electronics is turned on.

Is only counted if TECU

(tractor data) is available.

Is counted if working status is

1.

Is counted if working status is

0.

Is required for SectionControl.

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Designation

Working width front mower

Working length front mower

Working mode front mower

Latency ON front mower

Latency OFF front mower

Right mower

Working position right mower

Value range/unit

Offset X right mower

Offset Y right mower

Working width right mower

Working length right mower

Working mode right mower

In millimeters (mm)

Latency ON right mower

Latency OFF right mower

Terminal - Menus 15

Task Controller 15.18

Description

Is required for SectionControl.

11 = swathing

Is required for SectionControl.

0 = not in working position

1 = in working position

Is required for SectionControl.

Is required for SectionControl.

Without cross conveyor belt:

6 = mowing

With cross conveyor belt:

6 = mowing (cross conveyor belt top)

11 = swathing (cross conveyor belt bottom)

Is required for SectionControl.

Original Operating Instructions 150000704_01_en

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161

16 Settings

16.1

Setting the cutting height

16 Settings

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

16.1

Setting the cutting height

162

KMG000-035

The cutting height is set via top link (1).

Setting range of cutting height,

refer to page 35 .

ü The parking support(s) is/are swivelled down,

refer to page 65 .

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

„ Lower the machine up to the parking support(s).

„

Shut down and safeguard the machine, refer to page 23 .

„ Rotate the top link until the cutting height is set.

ð Top link longer = greater cutting height

ð Top link shorter = smaller cutting height

„ Swivel up the parking support/s,

refer to page 64 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Settings 16

High-cut skids 16.2

16.2

High-cut skids

16.3

KMG000-025

The cutting height can be increased by means of high cut skids. Mount high cut skids according to figure under the cutting discs or under the mower drum.

ü The machine is in headland position.

ü The mower is/the mowers are safely supported,

refer to page 23 .

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Insert high-cut skid (3) into sliding skid and screw it.

Setting the lateral links

16.4

KMG000-024

To mow, set the height of the three-point hitch so that the height of lateral links (3) in front area

(1) and rear area (2) is similar. The setting is made by raising the machine.

„ Raise the machine until the lateral suspension arms (3) are set to X = approx. 0 mm .

Setting the side guards

The protective equipment can be adapted to harvesting conditions by adjusting the guards. In order to avoid that crop stalks bend because the guards are too low, set the guards higher. To avoid that stones are slung away when the crops are low, set the guards lower.

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EasyCut B 1000 CR Collect

163

16 Settings

16.4

Setting the side guards

164

KM000-024

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

Setting the side guard (1)

„ Push ratchet down by using a screwdriver (8) and fold up the side guard (1).

„ Loosen the screws (4).

„ Set the height of the side guard (1) by means of the console (5).

„ Tighten screws (4).

Setting the side guard (2)

„ Fold up front safety device (3),

refer to page 64 .

„ Loosen the screws (6).

„ Set the height of the side guard (2) by means of the console.

„ Tighten screws (6).

„ Set both side guards equally.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

16.5

Settings 16

Checking/setting locking of side guards 16.5

Checking/setting locking of side guards

16.6

KMG000-042

The locking (2) prevents during use that the side guard (1) is folded up and foreign bodies are slung away. Therefore make sure every time before using the machine that the side guard (1) of the machine is folded down and secured by the locking (2).

Checking the locking

„ Move machine to working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

„ Move machine to transport position.

ð If the side guard is folded down, the side guard is properly adjusted.

ð If the side guard is not folded down, the locking must be set.

Setting the locking

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Loosen screw connection (3).

„ Readjust the locking in the oblong hole.

„ Tighten screw connection (3).

„ Check locking.

Setting roller distance

KM000-073 / KM000-086

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

165

16 Settings

16.7

Setting conveyor belt

The roller distance (X) can be set by means of the screw (1), right and left side of the machine.

In order to avoid too high wear on the rollers, the distance must not be below dimension

X = 2 mm .

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Loosen nut (2).

„ Turn screw (1).

ð In direction (I): The distance of the rollers increases.

ð In direction (II): The distance of the rollers reduces.

„ Tighten nut (2).

16.7

Setting conveyor belt

166

KM000-061

The drive roller (A) can only be set on one side.

A1 = inside / A2 = outside

The roller (L) can be set on both sides.

L1 = inside / L2 = outside

With ISOBUS electronics design

ü

The machine is in working position, refer to page 65

.

„

Lift cross conveyor belts via terminal, refer to page 106

.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Settings 16

Setting conveyor belt 16.7

With standard electronics design

ü

The machine is in working position, refer to page 72

.

„

Lift cross conveyor belts via operation panel, refer to page 73 .

„

Shut down and safeguard the machine, refer to page 23

.

„ Loosen the screws (1) at front and rear on the roller.

„ Relieve the conveyor belt via clamping screws (4,5).

„ Lift cross conveyor belts via terminal.

„ Affix the markings on the conveyor belt top and bottom at a distance of x = 1,000 mm .

„ Tighten the conveyor belt via clamping screws (4,5) until dimension is x = 1,005 mm .

„ Tighten bearing screws (1) front and rear. Tightening torque .

„ Turn the conveyor belt manually one to two rotations until the markings are visible again.

„ Check markings.

ð Everything is right when the dimension is x 1,005 mm.

ð Retighten the conveyor belt when dimension x is not  1,005 mm.

„ Lower cross conveyor belts via terminal.

„ Turn on PTO shaft and observe the running conveyor belt from a safe distance.

Checking/correcting running direction of conveyor belts

INFORMATION

The setting of the conveyor belt must only be changed slightly (one to two rotations on the clamping screws).

Perform test run after each setting and check markings (x).

In order to avoid that the conveyor belt is overstretched, the adjustments must only be performed on one side. This means that the clamping screw that has been tightened beforehand must be released.

As long as the individual dimensions of the markings are not less than 1,005 mm or above

1,008 mm, the difference between top and bottom is OK.

„

Shut down and safeguard the machine, refer to page 23 .

Roller

WARNING! Increased risk of injury when the conveyor belt is still running! Do not perform the settings as long as the conveyor belt is running.

The conveyor belt runs over the roller (L): Tighten or release the drive roller.

The conveyor belt runs over the roller to the outside (L1): Tighten clamping screw (3).

The conveyor belt runs over the roller to the inside (L2): Loosen clamping screw (3).

Drive roller

WARNING!

Increased risk of injury when the conveyor belt is still running! Do not perform the settings as long as the conveyor belt is running.

The conveyor belts runs over the drive roller (A):

„ Retighten roller top or bottom.

The conveyor belt runs to the outside (A1) over the drive roller:

„ Tighten clamping screw (5).

The conveyor belt runs to the inside (A2) over the drive roller:

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

167

16 Settings

16.8

Moving cross conveyors

„ Tighten clamping screw (4).

16.8

Moving cross conveyors

16.9

KM000-074

The cross conveyors can be adapted to the operating conditions by moving.

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

„ Lift or lower cross conveyors until dimension is X = 13 cm (measured between rubber buffer and frame).

ð Therefore the cross conveyors are mounted on a pendulum bearing after releasing the nuts (3) and can be moved manually.

„

Shut down and safeguard the machine, refer to page 23 .

„ Close stop cock (2).

„ Loosen the nut (3), do not unscrew them.

„ Move cross conveyor manually.

„ Tighten nuts.

„ Open stop cock.

Setting the width shift

With “standard electronics” design

168

KM000-094

The both lateral mowers can be moved simultaneously to the inside or to the outside by means of width shift. The width shift can be set in steps of 8 cm in a range from 0 to 40 cm.

„

Move machine to headland position, refer to page 72

.

„ Preset the smallest working width,

refer to page 73 .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Settings 16

Setting the speed of cross conveyor belts 16.10

„

Move machine to working position refer to page 72 .

„

Shut down and safeguard the machine, refer to page 23

.

ð The width shift can now be set.

„ Pull out linch pin (1).

„ Move the sleeve (2) in the hole pattern and secure with linch pin (1).

16.10

Setting the speed of cross conveyor belts

With “standard electronics” design

KM000-096

The speed of cross conveyor belts can be set via throttle (1). The throttle is located under the hood (2).

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Loosen hexagon socket-head screw (3).

„ Turn knurled wheel.

ð To the right: Increase speed.

ð To the left: Reduce speed.

„ To secure the throttle against accidental twisting, secure knurled wheel by means of hexagon socket-head screw (3).

16.11

Setting the accelerator rollers

With “standard electronics” design

KM000-177_1

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

169

16 Settings

16.12 Setting the throttles

The swath width can be influenced via accelerator roller (1). The higher the accelerator roller is set, the wider the crop is distributed. A wide distribution of the crop results in a small swath.

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

ü

The cross conveyor belts are lowered, refer to page 73

.

„ Pull lever (2) down and hold it.

„ Adjust lever (2).

Æ In the direction „ “: Increase swath width.

Æ In the direction „ + “: Reduce swath width.

16.12

Setting the throttles

16.12.1

Setting the lifting speed / lowering speed of the hydraulic cylinders

With “standard electronics” design

170

KMG000-036

The lifting speed / lowering speed from working position to headland position and vice versa is set via throttle (3).

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Loosen hexagon nut (1).

INFORMATION: Even the minutest adjustments on the stud screw (b) causes a great change of lifting/lowering speed. Screw out the stud screw at maximum up to the coloured marking.

„ Rotate stud screw (2).

ð By screwing it in, the oil flow is reduced and the lifting speed/lowering speed is thus slower.

ð By unscrewing it, the oil flow is increased and the lifting speed/lowering speed is thus faster.

„ Lock stud screw by means of hexagon nut (1).

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

17

Maintenance - General Information 17

Maintenance table 17.1

Maintenance - General Information

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

WARNING

Risk of injury caused by test run of the machine

If a test run is performed after repair, maintenance or cleaning work or after technical intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or death.

ü The machine is in working position.

„ Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone.

„ The test run of the machine must only be started from the driver's seat.

17.1

17.1.1

Maintenance table

Maintenance - Once after 50 hours

Changing the oil

Main gearbox

Cutterbar

Top part drive gear mower

Bottom drive gear mower

Gearbox for upper roller drive

refer to page 183

refer to page 186

refer to page 184

refer to page 185 refer to page 185

17.1.2

Maintenance - Before the beginning of the season

Check oil level

Main gearbox

Cutterbar

Top part drive gear mower

Bottom drive gear mower

Gearbox for upper roller drive

refer to page 183

refer to page 186

refer to page 184

refer to page 185 refer to page 185

Components

Checking/changing blades

refer to page 190

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

171

17 Maintenance - General Information

17.1

Maintenance table

Components

Checking/replacing cutting discs/mower drums

refer to page 196

refer to page 193

Check/replace retaining bolts (blade screw connection)

Check/replace retaining bolts (blade quick fastener)

refer to page 193

refer to page 194

Check/replace blade carrier (blade quick fastener)

Check/replace linings on cutterbar

Venting the friction clutch

Check guard cloths

refer to page 197

refer to page 177 refer to page 177

Tighten screws/nuts

Check/replace locking of side panel

refer to page 173

refer to page 165

Hydraulic system

Checking oil level (hydraulic oil tank)

Replacing filter element

refer to page 181

refer to page 182

17.1.3

Maintenance - Every 10 hours, but at least once a day

Check oil level

Main gearbox

Cutterbar

Top part drive gear mower

Bottom drive gear mower

Gearbox for upper roller drive

refer to page 183

refer to page 186

refer to page 184

refer to page 185 refer to page 185

Components

Checking/changing blades

refer to page 190

Checking/replacing cutting discs/mower drums

refer to page 196

refer to page 193

Check/replace retaining bolts (blade screw connection)

Check/replace retaining bolts (blade quick fastener)

refer to page 193

refer to page 194

Check/replace blade carrier (blade quick fastener)

Check guard cloths

Check/replace locking of side panel

refer to page 177

refer to page 165

Hydraulic system

Checking oil level (hydraulic oil tank)

refer to page 181

17.1.4

Maintenance - Every 50 hours

Components

Tighten screws/nuts

refer to page 173

172

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EasyCut B 1000 CR Collect

Maintenance - General Information 17

Tightening torques 17.2

17.1.5

Maintenance - Every 200 hours

Changing the oil

Main gearbox

Cutterbar

Top part drive gear mower

Bottom drive gear mower

Gearbox for upper roller drive

17.1.6

Maintenance - Every 500 hours

Hydraulic system

Changing oil (hydraulic oil tank)

Replacing filter element

17.1.7

Maintenance - Every 6 years

Components

Replacing hydraulic hoses

17.2

refer to page 183

refer to page 186

refer to page 184

refer to page 185 refer to page 185

refer to page 181

refer to page 182

refer to page 179

Tightening torques

Metric thread screws with control threading

INFORMATION

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened by hexagonal socket.

M16

M20

M22

M24

M27

M30

M4

M5

M6

M8

M10

M12

M14

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on the head of the screw)

A Stability class

5.6

8.8

29

42

10.9

Tightening torque (Nm)

3.0

5.9

10

4.4

8.7

15

12.9

25

49

85

135

210

425

571

730

36

72

125

200

310

610

832

1050

365

710

972

1220

1100 1550 1800

1450 2100 2450

5.1

10

18

43

84

145

235

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

173

17 Maintenance - General Information

17.3

Deviating tightening torques

Metric thread screws with fine thread

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on the head of the screw)

A

M12 x

1.5:

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Stability class

5.6

8.8

10.9

Tightening torque (Nm)

88 130

145

222

368

465

213

327

525

662

12.9

152

249

382

614

775

787 1121 1312

1148 1635 1914

800 2100 2650

Metric thread screws with countersunk head and hexagonal socket

INFORMATION

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened by the hexagonal socket.

M4

M5

M6

M8

M10

M12

M14

M16

M20

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on the head of the screw)

A Stability class

5.6

8.8

10.9

Tightening torque (Nm)

2.5

4.7

8

20

3.5

7

12

29

23

34

39

68

108

168

340

58

100

160

248

488

12.9

4.1

8

15

35

67

116

188

292

568

17.3

Deviating tightening torques

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

174

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

17.4

Strip on the cross conveyor belt

Maintenance - General Information 17

Strip on the cross conveyor belt 17.4

17.5

KM000-062

The strip (1) of the cross conveyor belt may bend in the outer area (I) due to contact with foreign objects.

„ In order to avoid that the strip (1) or the cross conveyor belt is destroyed any further, disconnect the strip (1) in area (I) of the next rivet (2).

Cleaning cross conveyor belts

INFORMATION

Only clean the cross conveyor belts with low pressure and much water. Never use detergents.

Lubricate the bearing points after cleaning.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

175

17 Maintenance - General Information

17.5

Cleaning cross conveyor belts

176

KM000-067

„ Move machine to working position.

„

Shut down and safeguard the machine, refer to page 23 .

„ Dismount support for deflector sheets and put it aside.

„ Remove plastic covers.

„ Lift cross conveyor belts via terminal.

„

Shut down and safeguard the machine, refer to page 23 .

„ Close the stop cock on the cross conveyor belt.

„ Clean places (a to f) by means of high-pressure cleaner.

„ Mount plastic covers.

„ Mount support for deflector sheets.

„ Open stop cock on the cross conveyor belt.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

17.6

Maintenance - General Information 17

Venting the friction clutch 17.6

Venting the friction clutch

NOTICE

Interventions in the friction clutch will lead to a loss of guarantee!

Interventions in the friction clutch change the slip torque. Therefore the machine may be damaged considerably.

„ Never intervene in the overload protection.

„ Only use KRONE original spare parts.

17.7

KM000-072

The friction clutch protects tractor and machine from damage. The friction clutch is designed with non-adjustable torque M

R

. The the torque is engraved in the housing of the friction clutch

(2).

Venting

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Remove universal shaft.

„ Tighten nuts (1) equally.

ð The friction discs are relieved.

„ Spin the friction clutch.

„ Turn nuts back to thread run-out.

Checking/replacing guard cloths

KMG000-010

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

177

17 Maintenance - General Information

17.7

Checking/replacing guard cloths

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Check guard cloths (1) visually for cracks and damage.

Æ The machine can be used when there are no cracks or damages.

Æ Replace guard cloths in case of cracks or damage.

178

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EasyCut B 1000 CR Collect

18

18.1

Maintenance - Hydraulic System

Maintenance - Hydraulic System 18

Oil filter 18.1

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

WARNING

Hydraulic hoses are subject to ageing

Due to pressure, thermal load and the effect of UV radiation, hydraulic hoses may wear out considerably. Persons could be seriously injured or killed by means damaged hydraulic hoses.

The date of manufacture is printed on the hydraulic hoses. This way the age can be ascertained quickly.

According to law, hydraulic hoses must be replaced after 6 years.

„ Only use original spare parts when replacing hydraulic hoses.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be damaged.

„ Store or dispose of used oil and oil filters according to statutory provisions.

Oil filter

With “ISOBUS electronics” design

KMG000-003

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

179

18 Maintenance - Hydraulic System

18.2

Hydraulic pump

The oil filter absorbs depositions of solid particles of hydraulic system. Damage to the components of the circuit is avoided by filtering the hydraulic circuit. The contamination indicator

(7) of the oil filter optically informs about the degree of soiling of oil filter.

The oil filter (6) of the hydraulic circuit is located front left under the three-point hitch of the machine.

INFORMATION

When starting in cold condition the button on the contamination indicator (7) can hop out. Do not push button in until the operating temperature is reached. In case it immediately hops out again, the filter element must be changed.

18.2

Replacing the filter element

ü A suitable container is available for escaping oil.

ü The hydraulic system is depressurized.

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Unscrew bottom part of filter (4) from top part of filter (1), clean it and ensure that it is not damaged.

„ Remove filter element (3) and replace it by a new one with identical properties.

„ Slide new filter element (3) on valve sleeve (5).

„ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties.

„ Screw the bottom part of filter (4) as far as it will go on the top part of the filter and turn it back one quarter-turn.

„ Charge the hydraulic system with pressure and check it for leaks.

Hydraulic pump

180

KMG000-028

The on-board hydraulic system of the machine is supplied by an own hydraulic pump (1) with pressure. The hydraulic pump is connected to the main gearbox by a flange and requires no maintenance.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

18.3

Hydraulic oil tank

Maintenance - Hydraulic System 18

Hydraulic oil tank 18.3

KMG000-029

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level:

„ Thoroughly clean the area around the oil dip stick (1).

„ Pull out the oil dip stick, clean and insert it completely. Clean the oil dip stick with a lint-free cloth.

„ Pull out oil dip stick (1) and check oil level.

If the oil level is indicated between the “min.” and “max.” marking:

„ Insert oil dip stick (1).

If the oil level is indicated below the “min” marking:

„ Top up oil via filling hole.

„ Check oil level.

Changing the oil

ü A suitable container is available for escaping oil.

„ Screw out oil dip stick (1).

„ Screw out drain plug (2) and drain the oil.

„ Screw in drain plug (2) and tighten it securely.

„ Top up new oil via filling hole.

„ Check oil level.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

181

18 Maintenance - Hydraulic System

18.3

Hydraulic oil tank

Replacing filter element

KMG000-030

„ Move machine to working position.

„ Note safety routine “Safely perform oil level check, oil change and filter element change”,

refer to page 24 .

„

Shut down and safeguard the machine, refer to page 23 .

„ Unscrew the cover (1).

„ Slightly pull the filter element (2) out of the hydraulic oil tank and allow the oil to run out.

„ Remove the filter element (2) and dispose of it properly.

„ Wet sealing surface of new filter element (2) with oil and insert it.

„ Unscrew the cover (1) and tighten it.

182

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

19

19.1

Maintenance - Gearbox 19

Main gearbox 19.1

Maintenance - Gearbox

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

Main gearbox

KMG000-005

„ Note safety routine “Safely perform oil level check, oil change and filter element change”,

refer to page 24 .

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Check oil level:

„ Screw out the locking screw of the inspection hole (1).

ð The oil level must reach the inspection hole (1).

When the oil does not reach the inspection hole (1):

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

When the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of filling hole (3).

„ Top up new oil via filling hole (3) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3) and tighten it firmly.

Changing the oil

ü A suitable container is available for escaping oil.

„ Loosen locking screw of inspection hole (1) and locking screw of filling hole (3).

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

183

19 Maintenance - Gearbox

19.2

Drive gear mower top part

„ Loosen drain plug (2) and drain the oil.

„ Screw in the drain plug (2) and tighten it firmly.

„ Top up new oil via filling hole (3) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3) and tighten it firmly.

19.2

Drive gear mower top part

184

KM000-076

„ Note safety routine “Safely perform oil level check, oil change and filter element change”,

refer to page 24 .

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Check oil level:

„ Screw out the locking screw of the inspection hole (1).

ð The oil level must reach the inspection hole (1).

When the oil does not reach the inspection hole (1):

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

When the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of filling hole (3).

„ Top up new oil via filling hole (3) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3) and tighten it firmly.

Changing the oil

ü A suitable container is available for escaping oil.

„ Screw out the locking screw of the inspection hole (1) and the locking screw of the filling hole (3) and aspirate the oil.

„ Top up new oil via filling hole (3) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3) and tighten firmly.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

19.3

Drive gear mower bottom part

Maintenance - Gearbox 19

Drive gear mower bottom part 19.3

19.4

KM000-077

„ Note safety routine “Safely perform oil level check, oil change and filter element change”,

refer to page 24 .

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level:

„ Screw out the locking screw of the inspection hole (1).

ð The oil level must reach the inspection hole (1).

If the oil does not reach the inspection hole (1):

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

If the oil does not reach the inspection hole (1):

„ Top up new oil via inspection hole (1) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

Changing the oil

ü A suitable container is available for escaping oil.

„ Screw out locking screw of inspection hole (1) and drain plug (2).

„ Screw in the drain plug (2) and tighten it firmly.

„ Top up new oil via inspection hole (1) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

Gearbox for upper roller drive (optional)

KM000-078

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

185

19 Maintenance - Gearbox

19.5

Oil change/oil level check on the cutterbar

„ Note safety routine “Safely perform oil level check, oil change and filter element change”,

refer to page 24 .

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Check oil level:

„ Screw out the locking screw of the inspection hole (1).

ð The oil level must reach the inspection hole (1).

When the oil does not reach the inspection hole (1):

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

When the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of filling hole (3).

„ Top up new oil via filling hole (3) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3) and tighten it firmly.

19.5

Oil change/oil level check on the cutterbar

Changing the oil

INFORMATION

There is no need to change the oil on the cutterbar.

Checking oil level

186

KM000-036

„ Allow the machine to run for a short time.

„ WARNING!

Risk of injury by trailing cutting discs/mower drums.

„ Switch off PTO shaft and wait until the cutting discs/mower drums have come to a complete stop.

„ Move machine to transport position.

„

Shut down and safeguard the machine, refer to page 23 .

„ Loosen locking screw of inspection hole (1).

ð The oil level must reach the inspection hole (1).

When the oil does not reach the inspection hole (1):

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Maintenance - Gearbox 19

Oil change/oil level check on the cutterbar 19.5

When the oil does not reach the inspection hole (1):

„ Top up new oil via inspection hole (1) until the inspection hole (1) is reached.

„ Screw in the locking screw of the inspection hole (1) and tighten it firmly.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

187

20 Maintenance - Cutterbar

20.1

Rotary hub

20 Maintenance - Cutterbar

20.1

Rotary hub

A

188

B

KMG000-002

Used abbreviations in this figure:

A

B

= Direction of rotation “A” to the centre

= Direction of rotation “B” in pairs

RE = eccentric bearing housing (clockwise), without distinctive groove

LE = eccentric bearing housing (rotating anticlockwise), with distinctive groove

For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and shear pins (3).

When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.

The rotary hub incl. nut turns upward on the pinion shaft.

• The cutting discs or drums which move the crop to the left (LH) in the direction of travel have left-handed thread.

• The cutting discs or drums which transport the crop to the right (RH) in the direction of travel have right-handed thread.

To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise) rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a distinctive groove (a, b).

• The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.

• The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

20.2

Maintenance - Cutterbar 20

Replacing shear protection on rotary hub 20.2

Replacing shear protection on rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not observed.

„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion shaft and nut (no groove mark on pinion shaft and nut).

„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion shaft and nut (with groove mark on pinion shaft and nut).

KM000-049_1

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Dismount sheared off cutting disc or mower drum.

„ Remove retaining ring (7).

„ Unscrew the screws (8).

„ Dismount nut (2) by using the special key (10) included with delivery.

„ Dismount hub (1).

„ Remove damaged shear pins (3).

„ Check nut and hub for damage.

INFORMATION: Replace damaged parts by KRONE original spare parts.

„ Fill the space above the bearing with grease (c).

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

189

20 Maintenance - Cutterbar

20.3

Checking/changing blades

„ Place the hub on the pinion shaft.

INFORMATION: Observe position of shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally , see detail (I).

„ Drive new shear pins from outside through hub (1) and shaft (4) until the end of the pin reaches the surface of the hub (d).

„ Mount nut (2) using special key (10) with a tightening torque of 300 Nm .

„ Mount screws (8) with detent edged washers.

„ Mount retaining ring (7).

„ Mount cutting disc (5) or mower drum (6).

20.3

Checking/changing blades

WARNING

Missing, damaged or incorrectly mounted blades and blade holders

Dangerous imbalance may be caused and parts may fly around if blades or blade holders are missing, damaged or incorrectly mounted. Thus there is a risk of serious injuries or death.

„ The blades must be checked at least once a day and the retaining bolts must be checked every time after changing the blades or after contact with foreign objects.

„ Immediately replace missing, damaged or incorrectly mounted blades and blade holders.

„ To avoid imbalance, always replace missing or damaged blades in kits. Never mount unequally worn blades on the cutting disc / mower drum.

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

„

Fold up safety device front, refer to page 64

.

ð The blades / cutting discs / mower drums are freely accessible.

20.3.1

Checking blades for wear

WARNING

Risk of injury due to low material thickness on the blades

If the material thickness on the blades is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ Replace the blades at the latest when the wear limit is reached.

ð The wear limit is reached when the borehole of the blade touches the marking (1) on the blade or the dimension X is equal to or less than 13 mm .

190

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Maintenance - Cutterbar 20

Checking/changing blades 20.3

20.3.2

KM000-038

„ Clean the area around the blades, cutting discs and mower drums.

„ Check wear limit.

ð If the dimension X exceeds 13 mm , the wear limit is not reached.

ð If the dimension X is equal to or less than 13 mm or if the borehole touches the marking (1), the blade must be replaced.

Changing the blades for version with “blade screw connection”

KM000-044

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

ü

The safety device is folded up, refer to page 64

.

ü The area around blades, cutting discs and mower drums is cleaned.

„ Dismount damaged or worn blades.

„ Check mounting parts of blade,,

refer to page 193

. Also replace worn or damaged mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ Insert the new blade (5) between wear skid (2) and cutting disc (1).

„ Insert retaining bolt (3) from below through wear skid, blade and cutting disc.

INFORMATION: The locknut (4) must only be used once.

„ Turn locknut (4) from above onto the retaining bolt and tighten it. Tightening torque.

Original Operating Instructions 150000704_01_en

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191

20 Maintenance - Cutterbar

20.3

Checking/changing blades

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

20.3.3

Changing blades for version with “blade quick fastener”

192

KM000-045

ü The machine is in working position, (ISOBUS terminal:

refer to page 65 ; Operation

panel:

refer to page 72 ).

ü

The machine is shut down and safeguarded, refer to page 23

.

ü The safety device is folded up,

refer to page 64 .

ü The area around blades, cutting discs and mower drums is cleaned.

„ To remove the blade, slide the blade key (1) between cutting disc (4) and blade carrier (3) and press it down manually.

„ Check mounting parts of the blade,

refer to page 193 . Also replace worn or damaged

mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ To insert the new blade, slide blade key (1) between cutting disc (4) and blade carrier (3) and push it down manually.

„ Guide the blade on the retaining bolt and allow the blade key to move upward.

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

20.4

Maintenance - Cutterbar 20

Checking/replacing retaining bolts 20.4

Checking/replacing retaining bolts

WARNING

Risk of injury due to low material thickness on the retaining bolts

If the material thickness on the retaining bolts is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ At every blade changing, check the material thickness of the retaining bolt.

„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/ mower drum.

„ The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm .

Blade screw connection design Blade quick fastener design

KM000-039 / KM000-040

With “Blade quick fastener” design

KM000-079

The material thickness of the retaining bolts and blade carriers is checked by means of gauge

(1) included with delivery. The gauge (1) is located on the special tool (2).

Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.

Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

193

20 Maintenance - Cutterbar

20.5

Checking/replacing blade carrier

20.5

KM000-089

„ Remove blades.

„ Clean section to be checked.

„ Place the gauge (1) with section (a) on the retaining bolt (2).

„ Rotate gauge by 90 degrees.

Æ If it is not possible to slide the gauge over the retaining bolt during the rotation, the retaining bolt is still in working order.

Æ If it is possible to slide the gauge (2) over the retaining bolt during the rotation, the retaining bolt must be replaced immediately.

Checking/replacing blade carrier

With “Blade quick fastener” design

WARNING

Risk of injury due to low material thickness and/or worn application seam on the blade carriers

The blades may loosen due to high rotating speed if the material thickness is too low and/or an application seam on the blade carriers is worn. Thus there is a risk of serious injuries or death.

„ The blade carriers must be checked for damage at least once a day or after contact with foreign objects.

„ At every change of blades, check the material thickness of the blade carriers.

„ The material thickness of the blade carriers must not be less than 3 mm at the thinnest point.

„ The blade carriers must be replaced at the latest when the application seam (1) is worn at one point.

„ The blade carriers must only be replaced by KRONE original spare parts.

194

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Maintenance - Cutterbar 20

Checking/replacing blade carrier 20.5

KM000-041

With “Blade quick fastener” design

KM000-079

The material thickness of the retaining bolts and blade carriers is checked by means of gauge

(1) included with delivery. The gauge (1) is located on the special tool (2).

Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts.

Section (1.2) of the gauge (1) is used to check the contour of the blade carriers.

KM000-090

„ Remove blades.

„ Clean the area to be checked.

„ Push the gauge (1) with section (b) as far as it will go over the retaining bolt of the blade carrier (2).

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

195

20 Maintenance - Cutterbar

20.6

Checking/replacing cutting discs/mower drums

20.6

KM000-091

Æ If the contour of the blade carrier (2) in section (IC) aligns completely with the contour of the gauge (1), the blade carrier (2) has not yet reached the wear limit.

Æ If the contour of the blade carrier (2) disappears at any point in section (IIC) behind the contour of the gauge, the wear limit of the blade carrier (2) is reached. The blade carrier (2) must be replaced.

Checking/replacing cutting discs/mower drums

WARNING

Deformed cutting discs/mower drums

The blades may loosen due to high rotating speed when cutting discs/mower drums are deformed. Thus there is a risk of serious injuries or death.

„ The cutting discs/mower drums must be checked for damage at least once a day or after contact with foreign bodies.

„ When the cutting discs/mower drums are deformed, the dimension A = 48 mm must not be exceeded.

„ The cutting discs/mower drums must only be replaced by KRONE Original spare parts.

196

KM000-042

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

20.6.1

Maintenance - Cutterbar 20

Checking/replacing linings on cutterbar 20.7

Checking the wear limit on cutting discs/mower drums

WARNING

Erosions on cutting discs/mower drums

Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen because of high rotating speed. Thus there is a risk of serious injuries or death.

The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the material thickness is less than 3 mm .

„ The cutting discs / mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm.

„ The cutting discs/mower drums must only be replaced by KRONE Original spare parts.

20.7

KM000-043

Checking/replacing linings on cutterbar

NOTICE

Irregular check of linings

The linings are subject to natural wear. Therefore they must be checked for wear every day and they must be replaced, if necessary. The machine may be damaged if no check is performed.

„ Adapt the welding current and the welding material of cutterbar and lining. Perform trial welding, if necessary.

KM000-081

„ Open welding seams of old lining.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

197

20 Maintenance - Cutterbar

20.7

Checking/replacing linings on cutterbar

„ Remove lining.

„ Deburr the contact areas.

KM000-080

„ Fit the new lining (3).

„ Weld short I seams on the upper surface of the cutterbar in the areas (1) (each should be approx. 30 mm). INFORMATION: The edges (2) must not be welded.

„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in area (5). INFORMATION: The edges (4) must not be welded.

198

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

21

21.1

Maintenance - Lubrication 21

Lubricants 21.1

Maintenance - Lubrication

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

NOTICE

Environmental damage caused by lubricants

If lubricants are not stored and disposed of properly, they may escape into the environment.

As a result, the environment will be damaged, even by small quantities.

„ Store the lubricants in suitable containers according to the statutory regulations.

„ Dispose of used lubricants according to statutory provisions.

Lubricants

Soft, supple NLGI Class 2 lithium soap greases with EP additives must be used as lubricants in accordance with DIN 51825. We advise against using lubricants with any other base material.

NOTICE

Damage to bearing points

When using other than the released lubricants and when using different lubricants, lubricated parts could be damaged.

„ Use exclusively the released lubricants.

„ Do not use any graphite-containing lubricants.

„ Do not mix different lubricants.

Approved lubricants

Manufacturer

ARAL

BP

DEA

FINA

Shell

ESSO

Lubricants based on mineral oil

Long-term grease H

Bio-lubricants

On request

Energrease LS-EP2

Glissando EP2

Marson EPL 2A

Alvania Ep2

EGL 3144

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

199

21 Maintenance - Lubrication

21.2

Lubricating universal shaft

The position of the lubrication points and the lubrication intervals can be seen in the lubrication plans in the operating instructions,

refer to page 201

. After having finished lubricating, remove the grease escaping from the bearing points.

The information on maintenance intervals is based on average load of the machine. In case of an increased load and under extreme working conditions, the time periods must be reduced.

The types of lubrication are marked by means of icons in the lubrication chart, refer to table.

Type of lubrication

Grease

Lubricant

Multi-purpose grease

Note

• Two strokes from the grease gun per grease nipple.

• Remove superfluous grease at the lubrication nipple.

21.2

Lubricating universal shaft

Drive universal shaft Intermediate universal shaft

KMG000-007

ü

The machine is shut down and safeguarded, refer to page 23

.

„ Lubricate the universal shafts with multi-purpose grease at the intervals indicated in the figure.

INFORMATION

„ Observe operating instructions of universal shaft manufacturer.

200

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

21.3

Lubrication chart - Machine

Maintenance - Lubrication 21

Lubrication chart - Machine 21.3

KMG000-008

Every 50 operating hours

1) 2) 3)

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

201

21 Maintenance - Lubrication

21.3

Lubrication chart - Machine

Every 50 operating hours

4) 5)

7) 8)

6)

202

Every 100 operating hours

9) 10)

12)

11)

With accelerator roller design

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

22

22.1

Maintenance – Electrics

Position of sensors

With ISOBUS electronics design

Maintenance – Electrics 22

Position of sensors 22.1

KMG000-009

1) 2) 3)

B36 headland right

B37 headland left

B16 position mower right

B17 position mower left

B18 transport position right

B19 transport position left

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

203

22 Maintenance – Electrics

22.1

Position of sensors

4) 5) 6)

B12 working width right zero

B14 working width left zero

B4 speed mower right

B5 speed mower left

7) 8)

B11 working width right

B13 working width left

9)

B7 cross conveyor belt bottom right

BM3 position accelerator roller right

PTO speed

B9 cross conveyor belt bottom left

BM4 position accelerator roller left

With standard electronics design

204

KMG000-011

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

2)

Maintenance – Electrics 22

Setting the sensors 22.2

1)

Working width right

Working width left

22.2

Setting the sensors

Sensor d=12 mm

Cross conveyor belt bottom right

Cross conveyor belt bottom left

DV000-002

The dimension between switching flag (2) and sensor (1) must be X=2 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Rotate the nuts (3) until the dimension X=2 mm is reached.

„ Tighten nuts (3).

The tightening torque of all sensors is 10 Nm .

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

205

22 Maintenance – Electrics

22.2

Setting the sensors

Sensor d=30 mm

DV000-003

The dimension between switching flag (2) and sensor (1) must be X=4 mm .

„ Loosen the nuts (3) on both sides of the sensor.

„ Rotate the nuts (3) until the dimension X=4 mm is reached.

„ Tighten nuts (3).

The tightening torque of all sensors is 10 Nm .

206

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

23

Storage 23

Storage

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 13 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 23

.

Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine.

„ Park the machine in a weatherproof and dry place which is far away from stables and where no commercial fertilisers are stored.

„ Clean the machine thoroughly.

Chaff and dirt attract moisture which causes steel parts to start rusting.

NOTICE

Damage to the machine due to water damages with high-pressure cleaner

If the water jet from a high-pressure cleaner is aimed directly at bearings and electrical/ electronic components, these parts can be damaged.

„ Do not aim the water jet from high-pressure cleaner at bearings and electrics / electronic components.

„ Lubricate the machine according to lubrication chart. Do not wipe off any grease that comes out of bearing points as the hardened grease will provide additional protection against moisture.

„ Grease the threads of setting screws and similar items.

„ Release relief springs.

„ Disassemble the universal shaft. Grease the inner tubes.

„ Grease the grease nipples on universal joint of universal shaft as well as on bearing rings of

protective tubes, refer to page 200

.

INFORMATION

Observe operating instructions of universal shaft manufacturer.

„ Lubricate the uncoated piston rods of all hydraulic cylinders liberally and insert as far as possible.

„ Wet with oil all lever joints and bearing points which cannot be lubricated.

„ Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

„ Check all moveable parts to make certain they move easily. If necessary, dismount, clean, grease and remount.

„ Only use KRONE original spare parts when parts have to be replaced.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

207

23 Storage

INFORMATION

Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.

208

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

24

Disposing of the Machine 24

Disposing of the Machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed.

Metal parts

• All metal parts must be brought to a metal recycling centre.

• The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic system, ...) before being scrapped.

• The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

• Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,

…) must be brought to a disposal point for waste oil.

Synthetic materials

• All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

• Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

• All electronic parts must be brought to a disposal point for electronic scrap.

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

209

25 Appendix

25.1

Circuit diagram

25 Appendix

25.1

Circuit diagram

See also

2

150100745-03 en [ }  211]

2

150101366-03 en [ }  224]

210

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

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26 Index

A

Accompanying persons ...................................... 15

Acknowledging the alarm ................................. 155

Activating customer counter ............................. 133

Adapting coupling points .................................... 42

Adapting hydraulic system ................................. 44

Adapting universal shaft ..................................... 44

Additional equipment and spare parts ................ 15

Aktortest ........................................................... 147

Alarm messages............................................... 154

Alarms .............................................................. 155

Appendix .......................................................... 210

Applicable documents .......................................... 8

Arbeitsbreite vergrößern/verkleinern .................. 73

Auxiliary assignment of joystick........................ 114

Auxiliary functions (AUX).................................. 112

B

Basic safety instructions ..................................... 13

Behaviour in case of voltage flashover of overhead

lines ............................................................... 20

Behaviour in dangerous situations and in case of

accidents ....................................................... 23

Beschleunigerwalzen ....................................... 127

Bodendruck erhöhen/verringern ......................... 73

Breitenverschiebung......................................... 125

Bring up menu level.......................................... 121

Index 26

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

231

26 Index

C

Calling up road travel screen.............................. 98

Calling up working screen .................................. 96

Calling up working screen “Cross conveyor belt” 97

Calling up working screen “Hydraulic system” ... 97

Calling up working screen “Lift/lower front mounted

mower” .......................................................... 96

Calling up working screen “Lift/lower mowers by

pressing and holding down key”.................... 97

Calling up working screen “Lift/lower mowers” ... 97

Calling up working screen “Overcut/width shift” . 97

Changing blades for version with “blade quick

fastener” ...................................................... 192

Changing mode ................................................ 124

Changing the blades for version with “blade screw

connection”.................................................. 191

Changing to automatic mode ........................... 108

Changing to manual mode ............................... 112

Changing value ................................................ 123

Check cross conveyors for firm attachment ....... 45

Checking blades for wear ................................. 190

Checking the free space from tractor to machine

...................................................................... 43

Checking the wear limit on cutting discs/mower

drums .......................................................... 197

Checking/changing blades ............................... 190

Checking/correcting running direction of conveyor

belts............................................................. 167

Checking/replacing blade carrier ...................... 194

Checking/replacing cutting discs/mower drums 196

Checking/replacing guard cloths ...................... 177

Checking/replacing linings on cutterbar ........... 197

Checking/replacing retaining bolts ................... 193

Checking/setting locking of side guards ........... 165

Checking/setting the free space from tractor to

machine......................................................... 43

Checklist for initial operation .............................. 39

Children in danger .............................................. 14

Circuit diagram ................................................. 210

Cleaning cross conveyor belts ......................... 175

Connecting foreign ISOBUS terminal ................. 53

Connecting hydraulic lines ................................. 48

Connecting joystick ............................................ 53

Connecting KRONE Beta II terminal .................. 49

Connecting KRONE ISOBUS terminal ............... 50

Connecting lighting ............................................. 57

Connecting operation panel ............................... 56

Connecting the machine..................................... 14

Connecting the machine to the tractor ............... 47

Consumables ............................................... 20, 36

Contact ................................................................. 2

Contact data of your dealer .................................. 2

Control and Display Elements ............................ 37

Conversion table ................................................ 11

Cross references .................................................. 8

232

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EasyCut B 1000 CR Collect

D

Damaged compressor unit ................................. 21

Danger due to machine which is not prepared

properly for road travel .................................. 19

Danger from damage to the machine ................. 15

Danger from welding work.................................. 22

Danger of fire...................................................... 20

Danger of tipping over on slopes........................ 19

Danger when driving on road and field............... 19

Danger zone between tractor and machine ....... 17

Danger zone caused by ejected objects ............ 17

Danger zone due to coasting machine parts ...... 17

Danger zone PTO shaft...................................... 17

Danger zone universal shaft............................... 16

Danger zone when drive is switched on ............. 17

Danger zones ..................................................... 16

Danger zones on tractor and machine ............... 16

Dangers arising from environment ..................... 20

Dangers in connection with certain activities:

Working on the machine................................ 22

Dangers in road traffic ........................................ 18

Dangers when cornering with trailed trailer ........ 19

Data memory ...................................................... 34

Design of display .......................................... 80, 85

Deviating functions on ISOBUS terminals with 10

keys ............................................................... 87

Deviating tightening torques ............................. 174

Diagnose analoge Aktoren ............................... 150

Diagnose Auxiliary............................................ 136

Diagnose digitale Aktoren ................................ 149

Diagnose Fahrgeschwindigkeitsanzeiger/

Richtungsanzeiger....................................... 136

Diagnostics supply voltage ............................... 146

Directories and references ................................... 8

Displays in the work fields .................................. 93

Disposing of the Machine ................................. 209

Drive gear mower bottom part .......................... 185

Drive gear mower top part ................................ 184

Driving and Transport ......................................... 59

Index 26

E

Emergency manual operation ............................ 75

Emergency manual operation - Overview .......... 76

Ensuring functionality of safety devices ............. 18

Environmental protection and disposal .............. 20

F

Fatal electric shock caused by overhead lines ... 20

Fehlerliste ......................................................... 153

Figures ................................................................. 9

Filterelement..................................................... 180

Filterelement wechseln..................................... 182

Folding down side guard .................................... 63

Folding up safety device at front ........................ 64

Foreign ISOBUS terminal ................................... 86

G

Game animal protection ............................... 66, 99

Gearbox for upper roller drive (optional) .......... 185

Gesamtzähler ................................................... 134

Geschwindigkeit der Transportbänder erhöhen/

verringern ...................................................... 74

H

Hand-/Zeit-/Wegsteuerung ............................... 127

Handbedienung ohne Sicherheitsabfrage ........ 151

Headland positions ............................................. 72

High-cut skids ................................................... 163

Hintergrundfarbe .............................................. 137

Hot liquids........................................................... 21

Hot surfaces ....................................................... 21

How to use this document .................................... 8

Hydraulic oil tank .............................................. 181

Hydraulic pump ................................................ 180

Hydraulic system ................................................ 31

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

233

26 Index

I

Icons in figures ..................................................... 9

Icons in the text .................................................... 9

Importance of operating instructions .................. 13

Increasing/reducing overcut ..................... 105, 111

Increasing/reducing width shift ......................... 105

Information for enquiries and orders .............. 2, 31

Information on direction ........................................ 9

Information on This Document ............................. 8

Initial Operation .................................................. 39

Installing universal shaft ..................................... 58

Intended use....................................................... 13

Intermediate universal shaft ............................... 32

ISOBUS Shortcut Button (ISB) ........................... 82

ISOBUS Shortcut Button not available ......... 78, 86

ISOBUS terminal ................................................ 37

J

Jobs on the machine .......................................... 15

Joystick Fendt (Default setting) ........................ 115

Joystick WTK.................................................... 116

K

Keys ................................................................... 90

KRONE BETA II terminal ................................... 78

KRONE ISOBUS Terminal ................................. 81

234

L

Labelling ............................................................. 30

Lift left side mounted mower from working position

to headland position .................................... 110

Lift right side mounted mower from working

position to headland position....................... 110

Lift/lower cross conveyor belt - automatic mode 68

Lift/lower cross conveyor belt - manual mode .... 69

Lifting all mowers from working position to

headland position .................. 67, 102, 104, 111

Lifting both lateral mowers from headland position

to transport position............... 72, 100, 102, 104

Lifting front mounted mower 67, 99, 102, 104, 108,

111

Lifting front mounted mower and lateral mowers

.............................................. 67, 102, 104, 111

Lifting individual mowers from working position to

headland position ................................ 101, 103

Lifting lateral mowers ................. 67, 102, 104, 111

Lifting machine from headland position to transport

position .......................................................... 72

Lifting preselected mowers............................... 101

Lifting preselected mowers by pressing and

holding down key......................................... 104

Lifting side mounted mowers before expiry of time

control / distance control ....... 67, 102, 104, 111

Lifting/lowering both cross conveyor belts

simultaneously....................................... 71, 106

Lifting/lowering cross conveyor belt ................... 67

Lifting/lowering cross conveyor belt on left.. 68, 70,

106, 109

Lifting/lowering cross conveyor belt on right 68, 70,

106, 108

Lifting/lowering lateral mowers individually ...... 110

Lighting ............................................................... 32

Liquids under pressure ....................................... 21

Logical alarms .................................................. 156

Lower left side mounted mower from headland

position to working position ......................... 110

Lower link pins.................................................... 42

Lower right side mounted mower from headland

position to working position ......................... 110

Lowering all mowers from headland position to

working position..................... 66, 100, 103, 110

Lowering both lateral mowers from transport

position to headland position... 65, 99, 100, 102

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Lowering front mounted mower ... 66, 99, 101, 103,

108, 110

Lowering front mounted mower and side mounted

mowers.................................. 67, 101, 103, 110

Lowering individual mowers from headland

position to working position ................. 101, 103

Lowering machine from transport position to

working position............................................. 65

Lowering preselected mowers.......................... 101

Lowering preselected mowers by pressing and

holding down key......................................... 103

Lowering side mounted mowers. 66, 101, 103, 110

Lowering side mounted mowers before expiry of

time control / distance control 67, 101, 103, 111

Lowering the machine from transport position to

working position............................................. 72

Lubricants ......................................................... 199

Lubricating universal shaft................................ 200

Lubrication chart - Machine .............................. 201

Index 26

M

Machine Description ........................................... 29

Machine overview............................................... 29

Main gearbox.................................................... 183

Maintenance - Before the beginning of the season

.................................................................... 171

Maintenance - Cutterbar................................... 188

Maintenance – Electrics ................................... 203

Maintenance - Every 10 hours, but at least once a

day............................................................... 172

Maintenance - Every 200 hours ....................... 173

Maintenance - Every 50 hours ......................... 172

Maintenance - Every 500 hours ....................... 173

Maintenance - Every 6 years............................ 173

Maintenance - Gearbox .................................... 183

Maintenance - General Information .................. 171

Maintenance - Hydraulic System...................... 179

Maintenance - Lubrication ................................ 199

Maintenance - Once after 50 hours .................. 171

Maintenance and repair work ............................. 22

Maintenance table ............................................ 171

Means of representation....................................... 9

Menu 1 “Overcut” ............................................. 124

Menu 13 “Counters” ......................................... 130

Menu 13-1 “Customer Counter” ....................... 131

Menu 13-2 “Total Counter” ............................... 134

Menu 14 “ISOBUS” .......................................... 135

Menu 14-1 “Diagnostics Auxiliary (AUX)” ......... 136

Menu 14-10 “Switching between Task

Controllers”.................................................. 141

Menu 14-11 “Switching between Data

Loggers” ...................................................... 141

Menu 14-2 “Driving Speed Display Diagnostics/

Direction Display Diagnostics”..................... 136

Menu 14-3 “Setting the Background Colour” .... 137

Menu 14-5 “SectionControl” ............................. 138

Menu 14-7 “Switching Number of Keys”........... 139

Menu 14-9 “Switching Between the Terminals” 140

Menu 15 “Settings” ........................................... 142

Menu 15-1 “Sensor Test” ................................. 143

Menu 15-2 “Actuator Test” ............................... 147

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

235

26 Index

Menu 15-3 "Manual operation without confirmation

prompt" ........................................................ 151

Menu 15-4 “Error List” ...................................... 153

Menu 15-5 “Software Information”.................... 153

Menu 15-6 “Technician Level” .......................... 154

Menu 2 “Width shift” ......................................... 125

Menu 3 “Front Mounted Mower” ....................... 126

Menu 4 “Accelerator Rollers”............................ 127

Menu 5 “Manual Control/Time Control/Distance

Control”........................................................ 127

Menu 6 “Lowering Speed” ................................ 129

Menu 7 “Overlap” ............................................. 130

Menu structure ................................................. 119

Metric thread screws with control threading ..... 173

Metric thread screws with countersunk head and

hexagonal socket ........................................ 174

Metric thread screws with fine thread ............... 174

Monteurebene .................................................. 154

Moving cross conveyors ................................... 168

Mower displays................................................... 95

Mowing ............................................................... 74

Mowing small plots ............................................. 75

N

Notices with information and recommendations. 11

O

Oil change/oil level check on the cutterbar....... 186

Oil filter ............................................................. 179

Öl wechseln .............................. 181, 183, 184, 185

Ölstand kontrollieren ........ 181, 183, 184, 185, 186

Only perform work when the machine is at

standstill ........................................................ 22

Operating machine via joystick......................... 112

Operation............................................................ 63

Operation is only allowed after proper start-up .. 15

Operation of machine with Load Sensing........... 45

Operation of machine without Load Sensing...... 45

Operation panel .................................................. 37

Operational safety: Technically sound condition 15

P

Parking the machine safely ................................ 19

Personal protective equipment ........................... 18

Physical alarms ................................................ 158

Pole protection mechanism ................................ 33

Position and meaning of safety labels ................ 25

Position of sensors ........................................... 203

Preparing machine for road travel ...................... 60

Preparing machine for road travel by using

emergency manual operation........................ 75

Preselecting mowers ................................ 101, 103

Presetting width shift ........................................ 112

Q

Querförderbänder heben/senken ....................... 73

R

Raised machine and machine parts ................... 22

Recurring icons ................................................ 120

Re-ordering .......................................................... 8

Replacing shear protection on rotary hub ........ 189

Replacing the filter element .............................. 180

Resetting customer counter ............................. 133

Reverse travel .................................................... 87

Road safety ........................................................ 18

Rotary hub ........................................................ 188

236

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

S

Safely perform oil level check, oil and filter element

change........................................................... 24

Safety ................................................................. 13

Safety labels on the machine ............................. 24

Safety markings on the machine ........................ 18

Safety routines ................................................... 23

Scope of the document ........................................ 9

Section Control ................................................. 138

Securing raised machine and machine parts

against lowering ............................................ 23

Selecting menu................................................. 122

Senkgeschwindigkeit ........................................ 129

Sensor d=12 mm .............................................. 205

Sensor d=30 mm .............................................. 206

Sensortest ........................................................ 143

Service life of the machine ................................. 13

Setting “Speed” sensor....................................... 40

Setting conveyor belt ........................................ 166

Setting roller distance ....................................... 165

Setting sensor “Cross conveyor belt” ................. 40

Setting the accelerator rollers........................... 169

Setting the cutting height .................................. 162

Setting the free space from tractor to machine .. 43

Setting the lateral links ..................................... 163

Setting the lifting speed / lowering speed of the

hydraulic cylinders....................................... 170

Setting the limit switch “Cross conveyor bottom” 41

Setting the sensors........................................... 205

Setting the side guards..................................... 163

Setting the speed of cross conveyor belts... 69, 71,

107, 109, 169

Setting the throttles .......................................... 170

Setting the width shift ....................................... 168

Settings ............................................................ 162

Shutting down and safeguarding the machine ... 23

Software-Info .................................................... 153

Sources of danger on the machine .................... 21

Staff qualification ................................................ 14

Start-up............................................................... 47

Status line........................................................... 88

Storage ............................................................. 207

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Index 26

Strip on the cross conveyor belt ....................... 175

Structural modifications on the machine ............ 14

Switching off the machine .................................. 61

Switching terminal on/off .............................. 79, 84

Swivelling parking supports down (parking

position)......................................................... 65

Swivelling up parking supports (transport position)

...................................................................... 64

T

Target group of this document ............................. 8

Task Controller ................................................. 159

Technical data .................................................... 35

Technical limit values ......................................... 16

Technically sound state of the machine ............. 15

Term “machine” .................................................... 9

Terminal - Machine Functions ............................ 88

Terminal - Menus ............................................. 119

Tightening torques............................................ 173

Top link bolt ........................................................ 42

Touchable display .............................................. 83

U

Überlappung ..................................................... 130

Überschnitt ....................................................... 124

Unattended parking ............................................ 19

Unsuitable consumables .................................... 20

V

Validity .................................................................. 8

Varying functions to KRONE ISOBUS terminal.. 87

Venting the friction clutch ................................. 177

Von Transport- in Vorgewendestellung .............. 72

Von Vorgewende- in Transportstellung .............. 74

Vorgewendestellungen ....................................... 72

237

26 Index

W

Warning signs..................................................... 10

Warnings of property damage and environmental

damage ......................................................... 11

Working screen “Cross conveyor belt” ....... 70, 105

Working screen “Hydraulic system”.................. 107

Working screen “Lift/lower front mounted

mower” .......................................................... 99

Working screen “Lift/lower mowers by pressing and

holding down key” ....................................... 102

Working screen “Overcut/width schift”.............. 104

Working screen “Lift/lower mowers” ................. 100

Working screens in automatic mode ................ 108

Working screens in manual mode ...................... 98

Z

Zähler ............................................................... 130

238

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

Index 26

Original Operating Instructions 150000704_01_en

EasyCut B 1000 CR Collect

239

Maschinenfabrik

Bernard Krone GmbH

* Heinrich-Krone-Straße 10

D-48480 Spelle

* Postfach 11 63

D-48478 Spelle

' +49 (0) 59 77 / 935-0

6 +49 (0) 59 77 / 935-339

ü

http://wwww.krone.de

@ [email protected]

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Key Features

  • 10-foot cutting width for increased productivity
  • Patented EasyCut cutterbar for clean and precise cutting
  • Integrated conditioner for improved forage quality
  • Hydraulic Floatation for optimal ground contour following
  • Tandem axle for increased stability and load capacity
  • Wide tires for reduced ground pressure and improved traction
  • Central lubrication system for easy maintenance
  • ISOBUS compatibility for seamless integration with tractors

Related manuals

Frequently Answers and Questions

What is the cutting width of the Krone EasyCut B 1000 CR Collect?
10 feet
Does the mower have a conditioner?
Yes, it has an integrated conditioner for improved forage quality.
Is the mower ISOBUS compatible?
Yes, it is ISOBUS compatible for seamless integration with tractors.
What is the benefit of the tandem axle?
The tandem axle provides increased stability and load capacity.
What is the purpose of the central lubrication system?
The central lubrication system makes maintenance easier.

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