Krone BA EasyCut 2800 CRi/3200 CV/3200 CRi Operating Instructions


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Krone BA EasyCut 2800 CRi/3200 CV/3200 CRi Operating Instructions | Manualzz

EasyCut 3200 CV

EasyCut 2800 CRi

EasyCut 3200 CRi

(from serial no.: 976 393)

Order no.: 150 000 009 05 us

Disc Mower

20.11.2017

Table of Contents

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2

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Table of Contents

1 Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 7

2.1

Validity ................................................................................................................................................ 7

2.2

Re-Ordering ........................................................................................................................................ 7

2.3

Further applicable documents ............................................................................................................ 7

2.4

Target group of this document ........................................................................................................... 7

2.5

How to use this document .................................................................................................................. 7

2.5.1

Directories and References ........................................................................................................ 7

2.5.2

Direction Information ................................................................................................................... 8

2.5.3

Term “Machine” ........................................................................................................................... 8

2.5.4

Figures ........................................................................................................................................ 8

2.5.5

Scope of Document ..................................................................................................................... 8

2.5.6

Means of representation ............................................................................................................. 8

2.5.7

Conversion table ....................................................................................................................... 11

3 Safety ..................................................................................................................................................... 12

3.1

Intended use ..................................................................................................................................... 12

3.2

Service life of the machine ............................................................................................................... 12

3.3

Basic safety instructions ................................................................................................................... 12

3.3.1

Importance of the operating instructions ................................................................................... 12

3.3.2

Personnel qualification .............................................................................................................. 13

3.3.3

Children in danger ..................................................................................................................... 13

3.3.4

Connect the machine to the tractor ........................................................................................... 13

3.3.5

Structural changes to the machine ........................................................................................... 13

3.3.6

Additional equipment and spare parts ...................................................................................... 14

3.3.7

Workstations on the Machine .................................................................................................... 14

3.3.8

Operational safety: Technically perfect condition ..................................................................... 14

3.3.9

Danger zones ............................................................................................................................ 16

3.3.10

Keeping safety devices functional ............................................................................................. 18

3.3.11

Personal Protective Equipment ................................................................................................. 18

3.3.12

Safety signs on the machine ..................................................................................................... 19

3.3.13

Traffic safety .............................................................................................................................. 19

3.3.14

Parking the machine safely ....................................................................................................... 20

3.3.15

Consumables ............................................................................................................................ 20

3.3.16

Sources of danger on the machine ........................................................................................... 20

3.3.17

Dangers associated with certain activities: Work on the machine ............................................ 22

3.3.18

Dangers associated with certain activities: Working on wheels and tyres ................................ 23

3.3.19

Behaviour in hazardous situations and when accidents occur ................................................. 23

3.4

Safety routines ................................................................................................................................. 24

3.4.1

Stopping and securing the machine .......................................................................................... 24

3.4.2

Supporting lifted machine and machine parts securely ............................................................ 24

3.4.3

Safely checking the oil level and changing the oil and filter element ........................................ 25

3.5

Safety stickers on the machine ........................................................................................................ 26

3.5.1

Position and meaning of the safety stickers on the machine .................................................... 26

3.5.2

Re-Ordering Safety Labels and Information Labels .................................................................. 32

3.5.3

Attaching Safety Labels and Information Labels ...................................................................... 32

3.5.4

Contact for KRONE NORTHAMERICA .................................................................................... 32

3.6

Safety Equipment ............................................................................................................................. 33

3

Table of Contents

3.6.1

Stop cocks ................................................................................................................................. 33

3.6.2

Support Jack ............................................................................................................................. 33

3.6.3

Safety chain .............................................................................................................................. 34

4 Machine Description ............................................................................................................................ 35

4.1

Machine overview ............................................................................................................................. 35

4.2

Identification Plate ............................................................................................................................ 36

4.3

Information Required for Questions and Orders .............................................................................. 36

5 Technical Data of the Machine ............................................................................................................ 37

5.1

Technical data .................................................................................................................................. 37

5.2

Ambient Temperature....................................................................................................................... 37

5.3

Consumables ................................................................................................................................... 38

6 Commissioning ..................................................................................................................................... 39

6.1

First installation ................................................................................................................................ 39

6.2

Mounting onto the Tractor ................................................................................................................ 40

6.2.1

Clutching points ......................................................................................................................... 40

6.3

PTO shaft ......................................................................................................................................... 41

6.3.1

Length adjustment ..................................................................................................................... 41

6.4

Install the PTO shaft ......................................................................................................................... 42

6.5

Height of tractor lower suspension arms .......................................................................................... 42

7 Start-up .................................................................................................................................................. 43

7.1

Mounting onto the Tractor ................................................................................................................ 43

7.2

Connecting the hydraulic lines ......................................................................................................... 44

7.3

Connecting the Operation ................................................................................................................ 45

7.4

Lighting connection .......................................................................................................................... 45

7.5

Install the PTO shaft ......................................................................................................................... 46

7.6

Intermediate PTO shaft .................................................................................................................... 47

7.7

Using the safety chain ...................................................................................................................... 48

7.8

Swivelling parking support into transport position ............................................................................ 49

8 Operation ............................................................................................................................................... 50

8.1

From transport into working position ................................................................................................ 51

8.1.1

Folding down the Safety Device ............................................................................................... 52

8.2

Swivelling parking support into transport position ............................................................................ 53

8.3

Locking/releasing stop cock ............................................................................................................. 53

8.4

Function of the switches on the control unit ..................................................................................... 54

8.5

Detaching the machine..................................................................................................................... 55

9 Driving and Transport .......................................................................................................................... 57

9.1

Switching from working position to transport position ...................................................................... 58

9.2

Clamp and Buffer ............................................................................................................................. 59

10 Settings ................................................................................................................................................. 60

10.1

Adjusting the cutting height .............................................................................................................. 60

10.2

Adjusting the Guards ........................................................................................................................ 61

10.2.1

Lateral guards ........................................................................................................................... 61

10.2.2

Front guards .............................................................................................................................. 62

10.3

Setting of the Ground Pressure ........................................................................................................ 63

10.4

Setting for tractor track ..................................................................................................................... 63

10.5

Adjusting the Tedder Speed ............................................................................................................. 64

10.6

Adjusting the conditioner plate ......................................................................................................... 65

10.7

Adjusting the Swath Width ............................................................................................................... 66

4

Table of Contents

10.7.1

Adjustment for Swathing ........................................................................................................... 66

10.7.2

Wide spreading ......................................................................................................................... 67

10.8

Adjusting the roller conditioner (optional extra/ CRI) ....................................................................... 68

10.9

Adjusting the roller distance ............................................................................................................. 68

11 Maintenance .......................................................................................................................................... 69

11.1

Tightening torques ............................................................................................................................ 70

11.1.1

Metric Thread Screws with Control Thread............................................................................... 70

11.1.2

Metric Thread Screws with Fine Thread ................................................................................... 71

11.1.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 71

11.1.4

Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ......................... 72

11.1.5

Deviating Tightening Torques ................................................................................................... 72

11.2

Tyres................................................................................................................................................. 73

11.2.1

Checking and maintaining tyres ................................................................................................ 73

11.3

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 74

11.3.1

Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 74

11.4

Swivel Gear ...................................................................................................................................... 75

11.5

Input gearbox ................................................................................................................................... 76

11.6

Mower Drive Gearbox ...................................................................................................................... 78

11.7

Angular gearbox ............................................................................................................................... 79

11.7.1

Top part ..................................................................................................................................... 79

11.8

Angular gearbox ............................................................................................................................... 80

11.8.1

Bottom part ................................................................................................................................ 80

11.9

Gearbox for Top Roller Drive ........................................................................................................... 81

11.10

Oil level check and oil change on the cutter bar .............................................................................. 82

11.10.1

Oil change ................................................................................................................................. 82

11.10.2

Checking the oil level ................................................................................................................ 82

11.10.3

Aligning the Cutter Bar .............................................................................................................. 83

11.11

Checking the Cutter Blades and Blade Holder ................................................................................ 84

11.11.1

Cutter Blades ............................................................................................................................ 84

11.11.2

Blade screw connection ............................................................................................................ 85

11.11.3

Blade Quick-Fit Device.............................................................................................................. 86

11.11.4

Checking the Material Thickness of the Retaining Bolts ........................................................... 86

11.11.4.1

Checking the material thickness of the retaining bolts ...................................................... 87

11.11.5

Periodical Inspection of the Leaf Springs.................................................................................. 88

11.11.6

Checking the Material Thickness of the Leaf Springs ............................................................... 88

11.11.6.1

Checking the material thickness of the leaf springs .......................................................... 89

11.11.7

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 90

11.11.8

Abrasion Limit ........................................................................................................................... 91

11.12

Blade Changing on Cutting Discs .................................................................................................... 92

11.12.1

Blade Screw Connection ........................................................................................................... 93

11.12.2

Blade Quick-Fit Device.............................................................................................................. 94

11.13

Replacing the linings ........................................................................................................................ 95

11.14

Rotary hub with shear fuse (optional) .............................................................................................. 96

11.14.1

After Shearing Off ..................................................................................................................... 98

12 Maintenance – lubrication ................................................................................................................. 100

12.1

PTO shaft ....................................................................................................................................... 100

12.2

Lubricating the intermediate PTO shaft.......................................................................................... 101

12.3

Lubrication Chart ............................................................................................................................ 102

5

Table of Contents

13 Special equipment .............................................................................................................................. 104

13.1

Special Safety Instructions ............................................................................................................. 104

13.2

Adjusting Skids ............................................................................................................................... 104

13.3

Cross conveyor .............................................................................................................................. 105

13.4

Safety Instructions on the Machine ................................................................................................ 105

13.5

Position of the Adhesive Safety Stickers on the Cross Conveyor ................................................. 106

13.6

General ........................................................................................................................................... 108

13.6.1

Hydraulics ............................................................................................................................... 108

13.7

Function of the switches on the control unit ................................................................................... 109

13.8

Setting Conveyor Belt..................................................................................................................... 110

13.9

Hydraulic system ............................................................................................................................ 111

13.9.1

Filling Quantities and Lubricant Designations ......................................................................... 111

13.9.2

Oil Tank ................................................................................................................................... 112

13.9.3

Checking the oil level .............................................................................................................. 113

13.9.4

Oil change ............................................................................................................................... 113

13.9.5

Replacing the hydraulic oil filter .............................................................................................. 114

14 Placing in Storage .............................................................................................................................. 115

15 Before the Start of the New Season ................................................................................................. 116

15.1

Friction Clutch ................................................................................................................................ 117

16 Disposal of the machine .................................................................................................................... 118

16.1

Disposal of the machine ................................................................................................................. 118

17 Index .................................................................................................................................................... 119

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6

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To this Document

2 To this Document

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2.1 Validity

These operating instructions are valid for the disc mowers of series:

EasyCut 2800 CRi, EasyCut 3200 CV, EasyCut 3200 CRi

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2.2 Re-Ordering

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If this document has become unusable in whole or in part, you can order a replacement, quoting the document number on the cover sheet. Contact data can be found in the chapter “Contact persons”.

The document can additionally be downloaded via the KRONE Media Center http://www.mediathek.krone.de// .

2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5 How to use this document

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2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

7

To this Document

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2.5.2 Direction Information

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Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

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Throughout the rest of this document, the mower will also be referred to as the “machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

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2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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8

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

To this Document

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

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9

To this Document

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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10

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To this Document

2.5.7 Conversion table

By means of the following table, metric units can be converted into US units.

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Quantity SI Units (Metric) Factor Inch-Pound Units

Area

Flow

Force

Length

Power

Pressure

Torque

Velocity

Volume

Weight

Unit Name Abbreviation hectare liters per minute ha

L/min cubic meter per hour newton millimeter meter kilowatt m³/h

N mm m kW kilopascal kPa megapascal MPa bar (non-SI) bar newton meter Nm

Temperature degree

Celsius meter per minute meter per second kilometer per hour liter milliliter cubic centimeter kilogram

°C m/min m/s km/h

L ml cm³ kg

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

0.1450

145.0377

14.5038

0.7376

Unit Name acre

US gallon per minute pound-force inch foot horsepower pound per square inch pound-foot or foot-pound

8.8507 pound-inch or inch-pound

°Cx1.8+32 degree

Fahrenheit

3.2808 foot per minute

3.2808

0.6215 foot per second miles per hour

0.2642

0.0338

0.0610

US gallon

US ounce cubic inch

2.2046 pound

Abbreviation acres gpm lbf in. ft. hp psi ft∙lbf in∙lbf

°F ft/min ft/s mph

US gal.

US oz. in³ lbs

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11

Safety

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3 Safety

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Ver

3.1 Intended use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

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3.2 Service life of the machine

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– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

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3.3 Basic safety instructions

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Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to the environment and property.

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3.3.1 Importance of the operating instructions

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Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not observed, people may be seriously injured or killed.

• Before using the machine for the first time, read and follow all the “Basic Safety Instructions” in the Safety chapter.

• Before working, also read and observe the respective sections in the operating instructions.

• Keep the operating instructions ready to hand for the user of the machine.

• Hand over the operating instructions to subsequent users.

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12

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Safety

3.3.2 Personnel qualification

Pos: 16.5.7 /BA/Sicherheit/1. Gr undl egende Sicherheitshinweise/Personalqualifi kation_BA_fuer alle @ 176\mod_1372840611484_78.docx @ 1505639 @ @ 1 If the machine is not used properly, people may be seriously injured or killed. To avoid accidents, each person who works with the machine must satisfy the following minimum requirements:

– He is physically capable of controlling the machine.

– He can work safely with the machine in accordance with these operating instructions.

– He understands the method of operation of the machine within the scope of his work and can identify and avoid the dangers associated with the work.

– He has read the operating instructions and can implement the information in the operating instructions accordingly.

– He is familiar with driving vehicles safely.

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– For road travel he has adequate knowledge of the highway code and has the stipulated driving licence.

3.3.3 Children in danger

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As a result, children are especially at risk.

• Keep children away from the machine.

• Keep children away from consumables.

• Especially before starting up and moving the machine, ensure that there are no children in the danger zone.

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3.3.4 Connect the machine to the tractor

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When tractor and machine are not correctly connected, there is a risk of causing serious accidents.

• Observe all operating instructions when connecting:

– The operating instructions of the tractor

– The operating instructions of the machine

– The operating instructions of universal shaft

• Observe the changed driving behaviour of the combination.

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3.3.5 Structural changes to the machine

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Structural changes and enhancements are not permitted.

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13

Safety

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3.3.6 Additional equipment and spare parts

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• To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

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3.3.7 Workstations on the Machine

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Control of the moving machine

The moving machine requires the driver to react quickly at any time. Otherwise, the machine may move in an uncontrolled manner and seriously injure or kill people.

• Start the engine from the driver's seat only.

• Never leave the driver's seat while the machine is moving.

• Never climb in or out of the machine while it is moving.

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Passengers

Passengers may be seriously injured by the machine or fall off the machine and get run over.

Ejected objects may strike and injure passengers.

• Never let people ride on the machine.

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3.3.8 Operational safety: Technically perfect condition

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Operation only when the machine has been started up correctly

If the machine is not started up correctly according to these operating instructions, the operational safety of the machine is not ensured. As a result, accidents may occur and people may be seriously injured or killed.

• Do not use the machine unless it has been started up correctly, see chapter Start-up.

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Technically perfect condition of the machine

Improper maintenance and adjustment may affect the operational safety of the machine and cause accidents. As a result, people may be seriously injured or killed.

• Perform all maintenance and adjustment work according to the chapters Maintenance and

Adjustment.

• Before performing any maintenance or adjustment work, shut down and safeguard the machine, see chapter Safety "Shutting down and safeguarding the machine".

14

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Safety

Danger from damage to the machine

Damage to the machine may affect the operational safety of the machine and cause accidents.

Thus there is a risk of serious injuries or death. The following parts of the machine are of special importance for safety:

– Safety devices

– Connection fittings

– Lighting

– Hydraulics

– Tyres

– Universal shaft

In case of doubts concerning the reliable state of the machine, for example when consumables leak out, in the event of visible damage or unexpectedly changed handling:

• Shut down and safeguard the machine, see chapter Safety, “Shutting Down and

Safeguarding the Machine”.

• Eliminate possible causes for damage immediately, for example gross contamination or tighten loose screws.

• If possible, repair the damage according to these operating instructions.

• In the event of damage which could have an effect on the operational safety and which cannot be remedied on your own using these operating instructions: Damage must be repaired or eliminated by qualified specialist workshop.

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Technical limit values

When the technical limit values of the machine are not met, the machine could be damaged. As a result, accidents may be caused and people may be seriously injured or killed. With regard to safety, it is of special importance to comply with the following technical limit values:

– Gross vehicle weight

– Maximum transport height

– Maximum permissible speed

– Maximum permissible operating pressure of hydraulics

– Maximum permissible drive speed

– Maximum permissible axle loads of tractor

• Comply with limit values, refer to chapter “Technical Data”.

15

Safety

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3.3.9 Danger zones

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When the machine is switched on, a danger zone may be created around this machine.

To avoid getting into the danger zone of the machine, maintain at least the safety distance.

If the safety distance is not followed, people may be seriously injured or killed.

• Do not switch on the drives and the engine until you are sure that no one has ignored the safety distance.

• If people ignore the safety distance, switch off the drives.

• Stop the machine in the shunting operation and field mode.

Pos: 16.5.29 /BA/Sicherheit/1. Grundlegende Sicher heitshinweise/Gefahr enbereiche rund um Anhängeger ät, Anbaugerät o. Anh äng er T2 Mähwer ke @ 393\mod_1446452908075_78.docx @ 2810357 @ @ 1 Persons could be seriously hurt or killed if the danger zone is ignored.

• Instruct persons to keep away from the danger zone of tractor and machine.

• Drives and engine must only be switched on when there is no one in the danger zone.

• Before working in front of or behind the tractor and in the danger zone of the machine:

Shutdown and safeguard the machine, refer to chapter Safety “Shutting Down and

Safeguarding the Machine”. This also applies to short-term control work. Many severe accidents in front of and behind tractor and machine are caused by carelessness and running machines.

• Consider the information in all operating instructions concerned.

– The operating instructions of the tractor

– The operating instructions of the machine

– The operating instructions of the universal shaft

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Pos: 16.5.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger zone between tractor and machine

People standing between the tractor and machine may be seriously injured or killed if the tractor rolls away or by carelessness or machine movements:

• Before working between tractor and machine: Shutdown and safeguard the machine, refer to chapter Safety “Shutting Down and Safeguarding the Machine”. This also applies to brief inspection work.

• If the power lifter has to be actuated, keep all people away from the range of movement of the power lifter.

16

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Safety

Danger zone when drive is switched on

When the drive is switched on, there is a danger to life caused by rotating machine parts. There must be nobody in the danger zone of the machine.

• Before starting the machine, direct all people out of the danger zone of the machine.

• If hazardous situations arise, switch off drives immediately and instruct people to leave the danger zone.

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Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and the driven components.

Before switching on the PTO shaft:

• Make sure that all safety devices are fitted and in the protection position.

• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.

• Switch off the drives if they are not necessary.

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Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

• Observe the operating instructions of the universal shaft.

• Provide the section tube and universal shaft guards with adequate cover.

• Allow the universal shaft locks to engage.

• Attach the chains to prevent the universal shaft guards from rotating with the shaft.

• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.

• Make sure that the universal shaft guards are attached and functional.

• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.

The machine may be damaged. Parts could be hurled up and hurt people.

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Danger zone due to machine parts running on

After the drives have been switched off, the following machine parts will run on:

– Universal shafts

– Cutting discs

– Conditioners

– Conveying devices

– Drive elements

If machine parts run on, people could be seriously injured or killed.

• Shutdown and safeguard the machine, refer to chapter Safety “Shutting Down and

Safeguarding the Machine”.

• Only touch machines parts when they are at standstill.

17

Safety

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3.3.10 Keeping safety devices functional

Pos: 16.5.38 /BA/Sicherheit/1. Grundlegende Sicher heitshinweiseSchutzvorrichtung en funktionsfähig halten_fuer alle @ 453\mod_1464012282699_78.docx @ 3080198 @ @ 1 If safety devices are missing or damaged, people may be seriously injured or killed by moving machine parts.

• Replace damaged safety devices.

• Remount dismounted safety devices and all other parts before start-up and move them to protective position.

• If it is doubtful whether all safety devices have been correctly installed and are functional, have a service centre check them.

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3.3.11 Personal Protective Equipment

Pos: 16.5.40 /BA/Sicherheit/1. Grundlegende Sicher heitshinweisePersönliche Schutzausrüstung en_fuer alle @ 494\mod_1488375125538_78.docx @ 3322625 @ @ 1 The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

– Suitable protective gloves

– Safety boots

– Tight-fitting protective clothing

– Hearing protection

– Protective goggles

• Specify and provide personal protective equipment for the particular job.

• Use only personal protective equipment which is in proper condition and offers effective protection.

• Adjust personal protective equipment to the person, for example the size.

• Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet.

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Wear suitable clothing

Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of it becoming caught on protruding parts. As a result, people may be seriously injured or killed.

• Wear tight-fitting clothing.

• Never wear rings, chains or other items of jewellery.

• Cover long hair with a hairnet.

• Wear sturdy shoes or protective work boots.

18

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Safety

3.3.12 Safety signs on the machine

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• Clean dirty safety stickers.

• After cleaning, always check that safety stickers are complete and legible.

• Immediately replace missing, damaged and unrecognisable safety stickers.

• Provide spare parts with the designated safety stickers.

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Description, explanation and order numbers of the safety stickers, see chapter Safety, "Safety stickers on the machine".

3.3.13 Traffic safety

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Danger when driving on road and field

Hitched or mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

• Follow procedures for driving on roads and in fields, refer to chapter “Driving and

Transport”.

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Dangers if machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.

• Before driving on roads, prepare the machine for road travel, refer to chapter Driving and

Transport, “Preparations for Road Travel”.

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Risk of tipping on slopes

The machine may overturn when driving on slopes. As a result, accidents may occur and people may be seriously injured or killed. The risk of tipping over depends on many factors.

• Observe procedures for driving, see chapter “Driving and Transport”.

19

Safety

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3.3.14 Parking the machine safely

Pos: 16.5.51 /BA/Sicherheit/1. Grundlegende Sicher heitshinweiseM aschine sicher abstell en_fuer alle auß er RP Solo und PreC hop @ 476\mod_1473317327143_78.docx @ 3214793 @ @ 1 An improperly parked machine may move uncontrollably or overturn. As a result, people may be crushed or killed.

• Park the machine on horizontal and level ground capable of bearing the load.

• Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

• Observe section “Parking the Machine” in chapter Driving and Transport.

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Unattended parking

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Adults and especially children are at risk from an inadequately secured and unattended parked machine.

• Before leaving the machine: Shutdown and safeguard the machine, refer to chapter Safety

“Shutting Down and Safeguarding the Machine”.

3.3.15 Consumables

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Unsuitable operating materials

Operating materials that do not correspond to the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

• Only use operating materials that meet manufacturer requirements.

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Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, frost protection agent and lubricants (e. g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

• Do not release consumables into the environment.

• Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

• Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of them according to the official regulations.

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3.3.16 Sources of danger on the machine

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Noise may lead to health problems

When working with the machine for a longer time, serious health damage may result such as hearing loss, deafness or tinnitus. When using the machine at high speed, the noise level increases as well.

• Before starting up the combination of tractor and machine, evaluate the danger by noise.

Determine and use hearing protection that is suitable depending on environmental conditions, working hours as well as working conditions and operating conditions of the machine. In this process, observe sound pressure level, refer to chapter Technical Data.

• Define rules for the utilization of hearing protection and for working time.

• When the machine is in operation, keep windows and doors of the cab closed.

• Remove hearing protection for road travel.

20

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Safety

Liquids under pressure

The following liquids are under high pressure:

– Hydraulic oil

Liquids under high pressure may penetrate the body through the skin and cause serious injuries.

• If a damaged pressure system is suspected, immediately contact a qualified service centre.

• Never search for leaks with bare hands. Even a pin-sized hole may cause serious injuries.

• Keep body and face away from leaks.

• If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from the body as quickly as possible. Danger of infection!

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Hot liquids

If hot liquids are drained, people may burn and/or scald themselves.

• When draining hot consumables, wear personal protective equipment.

• If required, leave liquids and machine parts to cool down before performing repair, maintenance and cleaning work.

21

Safety

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3.3.17 Dangers associated with certain activities: Work on the machine

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Work on the machine only when it has been shut down

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may move. Thus there is a risk of serious injuries or death.

• Prior to all repair and maintenance work, setting and cleaning work on the machine, shut down and safeguard it, refer to chapter Safety “Shutting Down and Safeguarding the

Machine”.

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Maintenance and repair work

Incorrect maintenance and repair work will endanger operational safety. As a result, accidents may occur and people may be seriously injured or killed.

• Only perform work which is described in these operating instructions. Before performing any work, shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine".

• All other maintenance and repair work may be performed by a qualified service centre only.

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Raised machine and machine parts

The raised machine may accidentally drop, roll away or overturn and crush or kill people.

• Do not stand under the raised machine. First put the machine down.

• Before performing any work under the machine, securely support the machine, see chapter

Safety "Securely supporting the raised machine and machine parts".

• Before performing any work on or under raised machine parts, lower the machine parts or secure them mechanically with rigid safety supports or with a hydraulic shut-off device to prevent them from dropping.

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Danger associated with welding work

Improper welding work will endanger the operational safety of the machine. As a result, accidents may occur and people may be seriously injured or killed.

• Before performing welding work on the machine, obtain the consent of KRONE customer service and, if required, identify alternatives.

• Have welding work performed by experienced technicians only.

22

Pos: 16.5.68 /Ü berschriften/Ü berschriften 3/F-J/G/Gefahren bei bestimmten T ätig kei ten: Ar beiten an Räder n und R eifen @ 187\mod_1380023183993_78.docx @ 1607653 @ 3 @ 1

Safety

3.3.18 Dangers associated with certain activities: Working on wheels and tyres

Pos: 16.5.69 /BA/Sicherheit/1. Grundlegende Sicher heitshinweiseGefahren bei best. T ätig keiten: Ar beiten an Räder n und R eifen_ Wender_Schwader _RP_LW_BP_Transpwag en @ 455\mod_1464179424347_78.docx @ 3084248 @ @ 1

Improper assembly or disassembly of wheels and tyres may endanger operational safety. As a result, accidents may occur and people may be seriously injured or killed.

The fitting of wheels and tyres requires adequate knowledge and approved tools.

• If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.

• When fitting tyres on the wheel rims, never exceed the maximum permitted pressure specified by KRONE. The tyre or even the wheel rim could explode and/or burst, see chapter “Technical Data”.

• When fitting the wheels, tighten the wheel nuts to the stipulated torque, see chapter

Maintenance, “Tyres”.

Pos: 16.5.70 /Ü berschriften/Ü berschriften 3/U-Z/Verhalten i n Gefahrensituationen und bei U nfällen @ 187\mod_1380023393504_78.docx @ 1607682 @ 3 @ 1

3.3.19 Behaviour in hazardous situations and when accidents occur

Pos: 16.5.71 /BA/Sicherheit/1. Grundlegende Sicher heitshinweise/Verhalten in Gefahr ensituati onen und bei U nfällen_fuer alle @ 177\mod_1373291508723_78.docx @ 1510758 @ @ 1 Neglected or incorrect procedures in hazardous situations may obstruct or prevent the rescue of people in danger. Difficult rescue conditions will impair the chances of helping and healing the injured.

• In principle: Switch off the machine.

• Gain an overview of the hazardous situation and identify the cause of the hazard.

• Safeguard the accident location.

• Rescue people from the danger zone.

• Withdraw from the danger zone and do not enter again.

• Alert rescue teams and, if possible, fetch help.

• Take immediate life-saving measures.

Pos: 16.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

23

Safety

Pos: 16.7.1 /Überschriften/Überschriften 2/P-T/SSicherheitsrouti nen @ 187\mod_1380089318480_78.docx @ 1608182 @ 2 @ 1

3.4 Safety routines

Pos: 16.7.2 /Überschriften/Überschriften 3/K-O/MMaschi ne stillsetzen und sicher n @ 190\mod_1381323544614_78.docx @ 1624780 @ 3 @ 1

3.4.1 Stopping and securing the machine

Pos: 16.7.3 /BA/Sicherheit/3. Sicherheitsr outi nenM aschine stillsetzen und si chern - mit und ohne U nterleg keil en und ohne Feststellbr emse @ 488\mod_1483427611768_78.docx @ 3283255 @ @ 1

WARNING!

Crushing hazard due to movement of the machine or machine parts

If the machine has not been shut down, the machine or machine parts may move unintentionally. People may be seriously injured or killed as a result.

• Before leaving the tractor cabin: Shut down and safeguard the machine.

To shut down and safeguard the machine:

• Park the machine on a stable, horizontal and even surface.

• Switch off the drives and wait until coasting parts have come to a standstill.

• Switch off tractor engine, remove the ignition key and take it with you.

• Secure the tractor against the possibility of rolling back.

Pos: 16.7.4 /Überschriften/Überschriften 3/A-E/A/Angehobene M aschine und M aschinenteile sicher unterbauen @ 190\mod_1381323662799_78.docx @ 1624809 @ 3 @ 1

3.4.2 Supporting lifted machine and machine parts securely

Pos: 16.7.5 /BA/Sicherheit/3. Sicherheitsr outi nen/Angehobene M aschine und M aschinenteile sicher unterbauen_ALTE FORM @ 277\mod_1404810762702_78.docx @ 2077603 @ @ 1

Pos: 16.7.6 /Layout M odule /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

WARNING!

Risk of injury due to movement of the machine or machine parts

If the machine is not supported securely, the machine or machine parts may roll, fall or drop.

As a result, people may be seriously injured or killed.

• Before working on or under raised components: Securely support machine or machine parts.

To securely support the machine or machine parts:

• Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine".

• Before performing any work on or under raised machine parts, lower the machine parts or secure them mechanically with rigid safety supports (e.g. support stand, crane) or with a hydraulic shut-off device (e.g. stop cock) to prevent them from dropping.

• Never support the machine or machine parts with materials which can buckle.

• Never support the machine or machine parts with hollow blocks or bricks. Hollow blocks or bricks may break under continuous load.

• Never work under the machine or machine parts which are held up by a car jack.

24

Pos: 16.7.7 /Überschriften/Überschriften 3/K-O/O/Ölstandskontroll e, Öl- und Filterel ementwechsel sicher durchführen @ 464\mod_1466749860961_78.docx @ 3128448 @ 3 @ 1

Safety

3.4.3 Safely checking the oil level and changing the oil and filter element

Pos: 16.7.8 /BA/Sicherheit/3. Sicherheitsr outi nenÖlstandskontroll e, Öl- und Filterel ementwechsel sicher durchführ en @ 492\mod_1487079943575_78.docx @ 3312286 @ @ 1

WARNING!

Pos: 16.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Perform oil level check, oil change and filter element change safely!

If oil level check, oil change and filter element change are not performed safely, the operational safety of the machine may be affected. This may result in accidents.

• Perform oil level check, oil change and filter element change safely.

In order to perform oil level check, oil change and filter element change safely:

• Lower raised machine parts or secure them against falling, refer to chapter Safety,

“Securely Supporting Raised Machine and Machine Parts”.

• Shut down and safeguard the machine, refer to chapter Safety, “Shutting Down and

Safeguarding the Machine”.

• Observe the intervals for oil level check, oil change and filter element change, refer to chapter Maintenance, “Maintenance Table”.

• Use only oil qualities/quantities mentioned in the consumables table, refer to chapter

Technical Data, “Consumables”.

• Clean the area around the parts (for example gearbox, high-pressure filter) and make sure that foreign bodies do not get into the parts or the hydraulic system.

• Check existing seal rings for damage and replace them, if necessary.

• Collect escaping oil or waste oil in a container provided for that purpose and dispose of it properly, refer to chapter Safety, “Consumables”.

25

Safety

Pos: 16.9 /Überschriften/Überschriften 2/P-T/S/Sicherheitsaufkl eber an der M aschi ne @ 190\mod_1381331374791_78.docx @ 1624956 @ 2 @ 1

3.5 Safety stickers on the machine

Pos: 16.10 /Ü berschriften/Ü berschriften 3/K-O/L/Lage und Bedeutung der Sicher heitsaufkl eber an der M aschine @ 190\mod_1381331498749_78.docx @ 1624985 @ 3 @ 1

3.5.1 Position and meaning of the safety stickers on the machine

Pos: 16.11.1 /BA/Sicherheit/Aufkleber/EasyC ut/Sicher hei tsaufkl eber EasyC ut 2800/3200 US @ 517 \mod_1505727140747_78.docx @ 3551296 @ @ 1

10

5 6 12 4 6 12

6 12

5 6 10 12

10

9

4

2

3

9

4 9 10 9

1 13 14

PTO Shaft

7 8

Pos: 16.11.2 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 1

7 8

5

5 6 10 12

10

6

4

12

11

EC-279-3

26

Safety

Pos: 16.11.3 /BA/Sicherheit/4. Sicher hei tsaufkl eber/U S - ANSI/27 002/27 002 054 0 (1x) Order N o. - Immer als ersten Sicherheitsaufkleber benutzen @ 248\mod_1396588865433_78.docx @ 1931710 @ @ 1

1) Order No. 27 002 054 0 (1x)

CAUTION CAUTION

Pos: 16.11.5 /BA/Sicherheit/4. Sicher hei tsaufkl eber/U S - ANSI/27 004/27 004 600 0 (1x) Order N o. @ 283\mod_1407735841401_78.docx @ 2243228 @ @ 1

2) Order No. 27 004 600 0 (1x)

Pos: 16.11.6 /Abkürzungen /Bei beigem H auptg etriebe @ 311\mod_1418284176102_78.docx @ 2406097 @ @ 1

To a v oid s e rious injury or de a th

- Read and unders tand operator´s m anual before operating equipm ent.

- Lower implement, stop tractor engine and remove key before leav ing operator´s platform .

- Keep all s hields and guards in place.

- Keep hands feet and c lothing away from m ov ing parts .

- Keep riders off the m ac hine.

- Make certain every one is clear of the machine before starting

- Do not allow unqualified operator to run equipm ent.

- Do not operate equipm ent in trans port pos ition.

- Never lubricatem, adjust, unclog or service the equipment with trac tor engine is running.

- Wait for all movement to stop before opening shield or servicing

- Nev er work underneath equipm ent without s ec urely s upporting.

27 002 054 0

To avoid serious injury or death.

- Read and understand operator´s manual before operating equipment.

- Lower implement, stop tractor engine and remove key before leaving operator´s platform.

- Keep all shields and guards in place.

- Keep hands, feet and clothing away from moving parts.

- Keep riders off the machine.

- Make certain everyone is clear of the machine before starting tractor engine and starting.

- Do not allow unqualified operator to run equipment.

- Do not operate equipment in transport position.

- Never lubricate, adjust, unclog or service the equipment with tractor engine is running.

- Wait for all movement to stop before opening shield or servicing machine.

- Never work underneath equipment without securely supporting.

With beige main gearbox

CAUTION

CAUTION

Max. PTO speed 540 RPM.

Max. PTO speed

540 RPM

27 004 600 0

Pos: 16.11.8 /BA/Sicherheit/4. Sicher hei tsaufkl eber/U S - ANSI/27 004/27 004 599 0 (1x) Order N o. ( ohne Aufzählungsnummer.) @ 319\mod_1424068563766_78.docx @ 2468285 @ @ 1

Order No. 27 004 599 0 (1x)

Pos: 16.11.9 /Abkürzungen /Bei grünem H auptg etriebe @ 311\mod_1418284783354_78.docx @ 2406228 @ @ 1

With green main gearbox

CAUTION

CAUTION

Max. PTO speed 1000 RPM.

Max. PTO speed

1000 RPM

27 004 599 0

Pos: 16.11.11 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 004/27 004 598 0 ( 1x) Order No. @ 277\mod_1404812270174_78.docx @ 2077956 @ @ 1

3) Order No. 27 004 598 0 (1x)

CAUTION

The operating pressure of the hydraulic system must not exceed

200 ba r.

CAUTION

The operating pressure of the hydraulic system must not exceed

200 bar.

27 004 598 0

Pos: 16.11.13 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

27

Safety

Pos: 16.11.14 /BA/Sicher hei t/Aufkl eber/EasyC ut/Sicherheitsaufkl eber EasyCut 2800/3200 US @ 517\mod_1505727140747_78.docx @ 3551296 @ @ 1

5 6 12

10

4 6 12

6 12

5 6 10 12

10

4

9

2

3

9

4 9 10 9

1 13 14

PTO Shaft

7 8

Pos: 16.11.15 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 2

7 8

5

5 6 10 12

10

6

4

12

11

EC-279-3

28

Pos: 16.11.16 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 059 0 ( 4x) Order No. @ 320\mod_1424685670939_78.docx @ 2476507 @ @ 1

4) Order No. 27 002 059 0 (4x)

Safety

CAUTION

27 002 059 0

CAUTION

– High pressure oil leaks can penetrate skin causing serious injury and gangrene. (See operators manual & consult a physician immediately).

– Do not use finger or skin to check leaks.

– Lower load, release pressure and be sure oil cool before loosening fitting.

Pos: 16.11.18 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 058 0 ( 4x) Order No. @ 323\mod_1425027900242_78.docx @ 2486718 @ @ 1

5) Order No. 27 002 058 0 (4x)

WARNING

Cutting blade continue to rotate after PTO has been disengaged.

To avoid possible injury.

Look & listen for rotation to stop. Do not open cover until all components have stopped.

Pos: 16.11.20 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 056 0 ( 6x) Order No. @ 320\mod_1424684489789_78.docx @ 2476266 @ @ 1

6) Order No. 27 002 056 0 (6x)

DANGER

Blade can cause serious injury or de a th.

DANGER

Blade can cause serious injury or death.

- Stay c lear of m ac hine while in operation.

- Keep dis c harge c hute and s hields in plac e.

Pos: 16.11.22 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/949/949 228 0 ( 2x) Or der No. @ 318\mod_1423723053477_78.docx @ 2466295 @ @ 1

7) Order No. 949 228 0 (2x)

– Stay clear of machine while in operation.

– Keep discharge chute and shields in place.

DANGER

ROTATING DRIVELINE – CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT-

- All driveline guards, tractor and equipment shields in place.

- Driveline securely attached at both ends.

- Driveline guards that turn freely on driveline.

Pos: 16.11.24 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/942/942 229 0 ( 2x) Or der No. @ 318\mod_1423725187569_78.docx @ 2466326 @ @ 1

8) Order No. 942 229 0 (2x)

Pos: 16.11.25 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/942/942 229 0 Bild/Text @ 309\mod_1417422667127_78.docx @ 2394957 @ @ 1

L

DANGER

ROTATING DRIVELINE – CONTACT CAN CAUSE DEATH

KEEP AWAY!

• Shield missing, do not operate

Pos: 16.11.26 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

29

Safety

Pos: 16.11.27 /BA/Sicher hei t/Aufkl eber/EasyC ut/Sicherheitsaufkl eber EasyCut 2800/3200 US @ 517\mod_1505727140747_78.docx @ 3551296 @ @ 1

5 6 12

10

4 6 12

6 12

5 6 10 12

10

4

9

2

3

9

4 9 10 9

1 13 14

PTO Shaft

7 8

Pos: 16.11.28 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 3

7 8

5

5 6 10 12

10

6

4

12

11

EC-279-3

30

Pos: 16.11.29 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 060 0 ( 1x) Order No. @ 315\mod_1422451002722_78.docx @ 2441548 @ @ 1

9) Order No. 27 002 060 0 (1x)

Pos: 16.11.30 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 060 0 Bild/Text @ 315\mod_1422450026100_78.docx @ 2441157 @ @ 1

Safety

WARNING!

To avoid possible injury.

Do not stand between tractor and machine or near machine while changing from transport position or to transport position.

Pos: 16.11.31 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 057 0 ( 6x) Order No. @ 322\mod_1424943566184_78.docx @ 2483997 @ @ 1

10) Order No. 27 002 057 0 (6x)

Warning

WARNING

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

27 002 057 0

Pos: 16.11.33 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 062 0 ( 2x) Order No. @ 316\mod_1422456565936_78.docx @ 2443527 @ @ 1

11) Order No. 27 004 62 0 (2x)

WARNING!

To avoid possible injury.

Close valve when transporting or servicing machine.

Pos: 16.11.35 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 002/27 002 055 0 ( 6x) Order No. @ 332\mod_1428567770205_78.docx @ 2540248 @ @ 1

12) Order No. 27 002 055 0 (6x)

DANGER

Blade can cause serious injury or death.

– Stay clear of machine while in operation.

– Keep discharge chute and shields in place.

– Replace worn or damaged protective skirting.

Pos: 16.11.37 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 013/27 013 746 0 ( 1x) Order No. @ 300\mod_1413204910844_78.docx @ 2344610 @ @ 1

13) Order No. 27 013 746 0 (1x)

WARNING!

To avoid serious injury or death

Always use the safety chain when driving with an attached machine.

Read instructions regarding safety chain!

27 013 746 0

To avoid serious injury or death.

Always use the safety chain when driving with an attached machine.

Read instructions regarding safety chain.

Pos: 16.11.39 /BA/Sicher hei t/4. Sicherheitsaufkl eber/U S - ANSI/27 021/27 021 593 0 ( 1x) Order No. @ 501\mod_1495530118207_78.docx @ 3451372 @ @ 1

14) Order no. 27 021 593 0 (1x)

WARNING!

Keep tractor hydraulic controls locked during road transport to prevent implement movement and possible personal injury.

Pos: 16.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

27 021 593 0

31

Safety

Pos: 16.13 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hi nweis - Nachbestell ung/ Anbringung Aufkl eber @ 357\mod_1438760742670_78.docx @ 2656419 @ 33 @ 1

3.5.2 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

3.5.3 Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

Pos: 16.14 /Ü berschriften/Ü berschriften 3/A-E/A/Anspr echpartner KRON E-NORTH AMER ICA @ 10\mod_1221053854903_78.docx @ 131870 @ 3 @ 1

3.5.4

Pos: 16.15 /BA/Adr essen/Adresse KRON E N orth America @ 417\mod_1453355357015_78.docx @ 2921495 @ @ 1

Contact for KRONE NORTHAMERICA

Mailing address

Krone North America, Inc.

P.O. Box 18880

Memphis, TN 38181-0880

USA

Phone

Fax

E-mail

Internet

Pos: 16.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Physical address

Krone North America, Inc.

3363 Miac Cove

Memphis, TN 38118

USA

+1 901 842-6011

+1 901 842-6016 [email protected] www.krone-northamerica.com

32

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3.6

Pos: 16.17.2 /Ü berschriften/Ü berschriften 3/A-E/A/Absperrhähne @ 516\mod_1504785441437_78.docx @ 3542426 @ 3 @ 1

Safety Equipment

3.6.1 Stop cocks

Pos: 16.17.3 /BA/Sicherheit/Sicherheitsausstattung/EasyC ut/Absperrhähne _Bild_EasyC ut 2801 C V, 3201 C V, 3600 C V @ 516\mod_1505378281082_78.docx @ 3548938 @ @ 1

Safety

1

1

EC-581-0

Fig. 4

Pos: 16.17.4 /BA/Sicherheit/Sicherheitsausstattung/EasyC ut/Absperrhähne _T ext @ 515 \mod_1504609834160_78.docx @ 3540253 @ @ 1

When transporting the machine or when working under the machine, always close the stop cocks (1).

Pos: 16.17.5 /Ü berschriften/Ü berschriften 3/P-T/S/Stützfuß @ 111\mod_1336986282572_78.docx @ 988583 @ 3 @ 1

3.6.2 Support Jack

Pos: 16.17.6 /BA/Sicherheit/Sicherheitsausstattung/EasyC ut/Stützfuß_Bild_EasyC ut 2801 CV, 3201 CV, 3600 CV @ 516\mod_1505387813543_78.docx @ 3549279 @ @ 1

1

EC-582-0

Fig. 5

Pos: 16.17.7 /BA/Sicherheit/Sicherheitsausstattung/Schwader/Stützfuß _T ext @ 508\mod_1500889826209_78.docx @ 3490063 @ @ 1

The support jack (1) is designed for the stability of the machine when it is not connected to the tractor.

Pos: 16.17.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

33

Safety

Pos: 16.17.9 /Ü berschriften/Ü berschriften 3/P-T/S/Sicherungskette @ 508\mod_1500885936774_78.docx @ 3489847 @ 3 @ 1

3.6.3 Safety chain

Pos: 16.17.10 /BA/Sicher hei t/Sicherheitsausstattung/EasyC ut/Sicher ungskette_Bil d_Schei benmähwer ke @ 516 \mod_1505390024133_78.docx @ 3549311 @ @ 1

1

EC-583-0

Fig. 6

Pos: 16.17.11 /BA/Sicher hei t/Sicherheitsausstattung/Schwader/Sicherungskette_T ext @ 508 \mod_1500891286399_78.docx @ 3490201 @ @ 1

The safety chain (1) serves as an additional safety precaution for trailed machines in case these come loose from the hitch during transport. Assembly of the safety chain (1) is not stipulated in all countries. During transportation, the country-specific regulations for using the safety chain (1) are binding.

Pos: 17 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

34

Pos: 18.1 /Überschriften/Überschriften 1/K-O/Maschi nenbeschr eibung @ 107\mod_1334231806004_78.docx @ 965201 @ 1 @ 1

4

Pos: 18.2 /Überschriften/Überschriften 2/K-O/M/M aschi nenübersicht @ 0\mod_1195565731130_78.docx @ 555 @ 2 @ 1

Machine Description

4.1 Machine overview

Pos: 18.3 /BA/M aschinenbeschrei bung/EasyC ut/Maschi nenübersicht_Bild_EasyCut 2800 CRi, 3200 C V/CRI @ 517 \mod_1505815299291_78.docx @ 3553043 @ @ 1

8 9

10

2 3 4

1

Machine Description

12

11

5

Fig. 7

Pos: 18.4 /BA/M aschinenbeschrei bung/EasyC ut/Maschi nenübersicht_Legende_EasyC ut 2801 C V, 3201 C V, 3600 C V @ 516\mod_1505465963748_78.docx @ 3550005 @ @ 1

1 Lighting

2 Input gearbox

3 Friction clutch

4 Intermediate universal shaft

5 Cutterbar

6 Support jack

7 Slewing gear

Pos: 18.5 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

7

6

14 13

EC-589-0

8

9

Spare blade drawer

Blade key

10 Threaded spindle

11 Relief springs

12 Hydraulic hoses

13 Universal shaft bracket

14 Two-point hitch

35

Machine Description

Pos: 18.6 /Überschriften/Überschriften 2/K-O/K/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 2 @ 1

4.2 Identification Plate

Pos: 18.7 /BA/Einl eitung/Kennzeichnung/EasyCut/Kennzeichnung EasyC ut 2800 C V/3200 C V @ 477\mod_1473845198965_78.docx @ 3223614 @ @ 1

1

EC-052-1

Fig. 8

The machine data are specified on the type plate (1). It is attached to the carrying bar.

Pos: 18.8 /BA/Einl eitung/Kennzeichnung/Angaben für Anfr age und Bestellungen_M aschnr . FIN /VIN @ 395\mod_1446647894187_78.docx @ 2816406 @ 2 @ 1

4.3

Pos: 19 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Information Required for Questions and Orders

Machine number/VIN

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When submitting enquiries about the machine and when ordering spare parts, you must specify the machine number/VIN. You can find the machine number on the type plate on the line

Machine number/VIN. To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Original KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

36

Pos: 20.1 /Überschriften/Überschriften 1/P-T/T echnische D aten der M aschine @ 134\mod_1351154219999_78.docx @ 1195165 @ 1 @ 1

Technical Data of the Machine

5

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Technical Data of the Machine

5.1 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

Type

Working width

Acreage

Transport width

Number of mowing discs

Number of mower drums

Conditioner system

Speed of the conditioner

Power consumption

Width of conditioner system

[mm]

[mm]

[rpm]

[rpm]

[ha/h]

[kW/H

P]

PTO speed

Hydraulic connections required

[rpm]

Service weight [kg]

Maximum permissible speed

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*) EW= Single-action control unit

**) DW= Double-action control unit

[km/h]

EasyCut

2800 CRi

2710

2565

4

2

Roller conditioner

760

2000

3.0–3.5

51/70

1000

1 x EW*

1 x DW**

EasyCut

3200 CV

3140

3000

5

2

V-shaped prong

600/900

2490

3.5–4

59 / 80

1000

1 x EW*

1 x DW** approx.1880 approx. 1860

40 40

EasyCut

3200 CRi

3140

3000

5

2

Roller conditioner

760

2400

3.5–4

59 / 80

1000

1 x EW*

1 x DW**

40

5.2 Ambient Temperature

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Ambient temperature

Temperature range for machine operation

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-5 to +45°C

37

Technical Data of the Machine

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5.3 Consumables

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CAUTION!

Environmental damage caused by incorrect storage and dispose of consumables!

• Store consumables in suitable containers according to statutory provisions.

• Dispose of used consumables according to statutory provisions.

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Filling

Quantity filtered oils

Bio-degradable lubricants

Front swivel gear

Input Gearbox

Speed gearbox (CV machines)

Angular gearbox of top part (CRi)

Angular gearbox of bottom part (CRi)

Gearbox for top roller drive

Cutter bar - EasyCut 2800 CRi

Cutter bar - EasyCut 3200 CV/CRi

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0,6 L

0,7 L

1,9 L

0,4 L

0,9 L

0,3 L

6,0 L

7,0 L

Brand name

SAE 90

Brand name

On request

38

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Commissioning

6 Commissioning

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WARNING

Risk of injury or damage to the machine due to faulty initial operation

If the initial operation is carried out incorrectly or incompletely, the machine may present defects. As a result, people may be injured or killed or the machine may be damaged.

• Initial operation must only be carried out by authorised technicians.

• Read in full and follow the “Personnel qualification of the technicians”, see chapter “Basic safety instructions”.

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WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

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WARNING!

If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

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WARNING!

Risk of injury due to the unsecured machine rolling away!

If the machine is not secured against rolling away when it has been switched off, there is a risk of people being injured by the machine rolling away in an uncontrolled manner.

• Secure the machine against rolling away with wheel chocks.

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Note

Before placing the machine in operation for the first time, the oil level must be checked in all gearboxes.

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6.1 First installation

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The document "Assembly Instructions" describes how to install the device for the first time.

39

Commissioning

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6.2 Mounting onto the Tractor

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Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

6.2.1 Clutching points

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The steerable pinions are designed according to cat. II.

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Figure 9

• Connect the machine with the steerable pinions (1) to the tractor.

• Place the machine onto the parking supports.

40

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6.3

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PTO shaft

6.3.1 Length adjustment

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Commissioning

EC-0-026

Figure 10

Pos: 22.19 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e allgemei ner Text EC 2800/3200 @ 10\mod_1221815490726_78.docx @ 138170 @ @ 1 The ends of the PTO shaft which has been provided are equipped with a longer and a shorter guard over the joints. The joint with the longer guard must be pushed onto the gear input shaft towards the machine.

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The machine is connected to three-point linkage of tractor.

The length of the universal shaft (1) must be adapted.

• Disassemble universal shaft.

• Install one half on tractor side (1) and the other one on machine side (2).

• Check overlap of section tubes and guard tubes.

• Shorten section tubes and guard tubes so that the universal shaft can move freely in the shortest operating position.

• For further procedure, please refer to the operating instructions of universal shaft manufacturer.

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41

Commissioning

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6.4 Install the PTO shaft

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Figure 11

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• Slide the PTO shaft (3) onto the gear input shaft (1) of the swivel gear.

• The safety mechanism must engage.

• Secure the PTO shaft guard against turning with pipe clamp (2).

• Set the PTO shaft down on the PTO shaft support (4).

Make sure the PTO shaft lock has engaged. Never use the safety chains to hold the PTO shaft in place.

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Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

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Caution! - Changing the tractor

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Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

6.5 Height of tractor lower suspension arms

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Fig. 12:

Perform default setting on a level surface.

The tractor lower suspension arms must be set at a height which ensures that the steerable pinions are at a height of

H approx. 73 cm from the ground.

42

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Start-up

7 Start-up

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WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

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WARNING!

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If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

7.1 Mounting onto the Tractor

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Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook. unwanted opening after the machine has been connected to the tractor.

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For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against

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Figure 13

• Connect the machine with the steerable pinions (1) to the tractor.

• Place the machine onto the parking supports.

43

Start-up

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7.2 Connecting the hydraulic lines

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Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Pos: 24.10 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild EC 2800/3200 @ 10\mod_1222069773288_78.docx @ 138632 @ @ 1

Figure 14

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Note

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Connect the hydraulic lines correctly

• The hydraulic hoses are identified by coloured hose clips.

Both a double-action and a single-action control unit are required on the tractor to operate the machine.

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An additional single-action control unit is required for the cross conveyor option.

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Control unit (1) double-action (red 2/blue 2):

• Swivel the drawbar from the transport position to the working position and vice-versa.

Single-action control unit (2) (red 1):

• raises or lowers the mowing unit from the transport to working position or vice-versa

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With the cross conveyor only

Single-action control unit (3) (red 3):

• Raises and lowers the cross conveyor.

44

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Start-up

7.3 Connecting the Operation

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The connection of the electrical controls is performed by means of the power supply cable

• Insert the plug of the power supply cable into the tractor's continuous power socket.

• Position the cable so that it will not come in contact with the wheels.

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Caution! - Connecting the electrical controls

Effect: Damage to the control unit

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

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7.4 Lighting connection

To comply with the Road Traffic Licensing Regulations, the machine is equipped as follows by default:

• at the front with white clearance lamps (3)

• 3-chamber rear lamps (4) (direction indicator: reversing light and brake light)

• with red reflectors on the rear (5)

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EC-063-1

Figure 15

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The lighting system is connected via the 7-pin connection cable (2).

To do this:

• Insert the 7-pin connection cable plug (2) into the appropriate socket (1) of the machine.

• Insert the 7-pin connection cable plug (2) into the appropriate socket of the tractor.

• Position the cable so that it will not come in contact with the wheels.

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Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

45

Start-up

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7.5 Install the PTO shaft

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Figure 16

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• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

• Secure the PTO shaft guard against turning with the retaining chain (2).

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46

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Start-up

7.6 Intermediate PTO shaft

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Caution! - Make certain the front guard (5) is folded down.

Effect: Damage to the tractor or the machine

• To protect the intermediate PTO shaft from damage, the front guard (5) must be folded down from working to transport position before the drawbar swivels.

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Figure 17

Pos: 24.32 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle T ext EC 2800/3200 @ 10 \mod_1222069393991_78.docx @ 138587 @ @ 1 The intermediate PTO shaft, together with the freewheeling (1), is mounted towards the drawbar. The friction clutch (2) of the intermediate PTO shaft must be coupled to the input gearbox (3). Secure the guard tube against turning with a chain (4).

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Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

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47

Start-up

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7.7 Using the safety chain

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WARNING!

When using a wrongly dimensioned safety chain, the safety chain may tear if the machine loosens unintentionally. This can result in serious accidents.

• Always use a safety chain with a minimum tensile strength of 89 kN (20.000 lbf).

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Note

Using the safety chain

Attachment of the safety chain is not stipulated in all countries.

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The safety chain serves as an additional safety precaution for trailed devices, should they come loose from the swinging drawbar during transport. Attach the safety chain with the respective mounting parts to the swinging drawbar holder of the tractor or to another specified coupling point. The safety chain must have enough play so that driving around curves with maximum steering angle and simultaneous driving a slope up or down is possible.

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ZBBP0898

Fig. 18

• Install the safety chain (1) with the shackle (2) on the disc mower

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I

II

Fig. 19

Pos: 24.35.7 /Beipacks/Sonstige Beipacks_maschi nenuebergreifend/Sicherungskette 89kN Sicher ungskette am Tr aktor montieren T ext @ 449\mod_1461735446904_78.docx @ 3054077 @ @ 1

• Install safety chain (1) on an eligible position (for example: I or II) on the tractor.

Pos: 24.36 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

ZBBP0899_2

48

Pos: 24.37 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

7.8 Swivelling parking support into transport position

Pos: 24.38 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 2800/3200 @ 10\mod_1222154451514_78.docx @ 138967 @ @ 1

Start-up

Figure 20

Pos: 24.39 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze i n Tr ansportstellung schwenken @ 12\mod_1223983226897_78.docx @ 149837 @ @ 1

After the machine is attached, swivel the parking support into transport position.

• Use the three-point hydraulic system to raise the parking support somewhat.

• Swivel the parking support (2) into transport position and lock it in place with the bolt (1).

Pos: 25 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

49

Operation

Pos: 26.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

8 Operation

Pos: 26.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der grundl egenden Sicherheitshinweise alte F orm @ 254\mod_1397485793575_78.docx @ 1953347 @ @ 1

WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

Pos: 26.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.docx @ 2058712 @ @ 1

WARNING!

If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

Pos: 26.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Uner wartete Bewegung der Schneidwer kzeug e bzw. des M ähwer kes @ 299\mod_1412937148121_78.docx @ 2341087 @ @ 1

WARNING!

Foreign bodies may be hurled up during the operation.

Thus there is a risk for persons staying in the danger zone to be seriously hurt or killed.

Therefore the following points must be observed before the machine is used:

• The mower must be in working position.

• Move protective equipment into protective position and make sure that it is not damaged.

• Replace damaged protective equipment immediately.

• Instruct persons to leave the danger zone.

Pos: 26.5 /BA/Bedi enung /Schwader/Achtung M aschine ist für Vor wärtsfahrt konzi piert. @ 291\mod_1410427944026_78.docx @ 2294406 @ @ 1

• Special care should be taken when working near roads and buildings.

• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and cutting discs or mower drums are not damaged, worn or missing; replace them, if necessary!

Pos: 26.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

CAUTION! - Do not drive in reverse when using the machine for work.

Effect: Damage to the machine.

The machine is designed to travel forwards. Never reverse while the machine is in switched on and in working position. Lift rotors first.

50

Pos: 26.7 /Überschriften/Überschriften 2/U-Z/VVon Transport i n Arbeitsstell ung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1

8.1 From transport into working position

Pos: 26.8 /BA/Bedi enung /EasyC ut/Gezog ene/Von Transport i n Arbeitsstell ung Bild EC 2800 C V/3200 C V @ 10\mod_1222151197545_78.docx @ 138879 @ @ 1

Operation

Figure 21

Pos: 26.9 /BA/Bedi enung /EasyC ut/Gezog ene/Von Transport i n Arbeitsstell ung T ext EC 2800/3200 @ 10\mod_1222151283264_78.docx @ 138901 @ @ 1

Pos: 26.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

To do this:

• Open the shut-off valve (1) on the left lifting cylinder (2) of the wheel arm.

• Open the shut-off valve (3) on the pressure hose to the double-acting swivel cylinder

(working, transport position).

• Activate the double-action (red2/blue2) control unit (1) on the tractor to swivel the machine into working position.

• Activate the single-action (red1) control unit (2) on the tractor to lower the mowing unit.

51

Operation

Pos: 26.11 /Ü berschriften/Ü berschriften 3/P-T/SSchutzeinrichtung her unter kl appen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1

8.1.1 Folding down the Safety Device

Pos: 26.12 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Bil d EC 2800/3200 @ 10\mod_1222152281592_78.docx @ 138923 @ @ 1

Figure 22

Pos: 26.13 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Text EC 2800/3200 @ 10\mod_1222153147826_78.docx @ 138945 @ @ 1

Fold down the protective devices (1) (guard cloths) on the left and right side before operation.

Pos: 26.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-232-0

52

Pos: 26.15 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

Operation

8.2 Swivelling parking support into transport position

Pos: 26.16 /BA/Bedienung /EasyC ut/Abstellstütze/Achtung Abstellstütze ei ngekl appt EC 280/320 CV- Q @ 10\mod_1221637532743_78.docx @ 135563 @ @ 1

Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support(s) is/are raised or folded in and secured in place with a bolt!

Pos: 26.17 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 2800/3200 @ 10\mod_1222154451514_78.docx @ 138967 @ @ 1

Figure 23

Pos: 26.18 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze hochschwenken 1 @ 11 \mod_1222425452999_78.docx @ 142081 @ @ 1 Lift the parking support (2) into the working position of the disc mower and lock it in place with the bolt (1).

Pos: 26.19 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze hochschwenken Zusatz mit F ederstecker sichern @ 12 \mod_1223984028210_78.docx @ 149858 @ @ 1

• Secure bolt (1) with spring cotter pin (3).

Pos: 26.20 /Ü berschriften/Ü berschriften 2/A-E/AAbsperrhähne sperren/l ösen ( 2017-10-23 13:42:37) @ 516\mod_1505397922349_78.docx @ 3549476 @ 2 @ 1

8.3 Locking/releasing stop cock

Pos: 26.21 /BA/Bedienung /EasyC ut/Absperrhähne sperr en/l ösen_Bild_EasyC ut 2801 C V, 3201 C V, 3600 C V @ 516\mod_1505397996886_78.docx @ 3549508 @ @ 1

II

I

1

Pos: 26.22 /BA/Bedienung /Absperrhähne sperren/lösen_T ext @ 516\mod_1505398100858_78.docx @ 3549540 @ @ 1

Fig. 24

Pos: 26.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Locking

• Move the stop cocks (1) into position (I).

Releasing

• Move the stop cocks (1) into position (II).

I

1

II

EC-584-0

53

Operation

Pos: 26.24 /Ü berschriften/Ü berschriften 2/F-J/FFunkti on der Schalter Bedieneinhei t @ 35\mod_1257922602863_78.docx @ 333387 @ 2 @ 1

8.4 Function of the switches on the control unit

Pos: 26.25 /BA/Bedienung /EasyC ut/Gezogene/F unktion der Schalter Bedi enei nheit EC 2800/3200 @ 10\mod_1222155191780_78.docx @ 139011 @ @ 1

Pos: 26.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 25:

The control unit can be used to adjust the speed of the cross conveyor. The following table explains the function of the individual switches.

Item

1

2

3

Designation

Pilot lamp (red)

Flip switch

Function

Lit when the control unit is turned on.

Top: Control unit on

Bottom: Control unit off

Rotary potentiometer The rotary potentiometer can be used to adjust the speed of the cross-conveyor belt. clockwise = faster anticlockwise = slower

54

Pos: 26.27 /Ü berschriften/Ü berschriften 2/A-E/AAbbau der Maschi ne @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

8.5 Detaching the machine

Pos: 26.28 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunschwenken Bil d EC 2800/3200 @ 10\mod_1222156432826_78.docx @ 139032 @ @ 1

Operation

1

3

2

AMT-1-002

Figure 26

Pos: 26.29 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunnterschwenken T ext EC 2800/3200/3210/4013/6210 @ 11\mod_1222666207476_78.docx @ 142107 @ @ 1

• Swivel the parking support (2) down and lock it in place with the bolt (1). Secure bolt with spring cotter pin.

• Via the tractor hydraulics, lower the machine to the ground.

• Remove the PTO shaft guard retaining chains. Remove the PTO shaft from the PTO and place it onto the PTO shaft support (3).

• Uncouple the lower suspension arm. Pull out the electrical connection cable between tractor and machine from the plug on the tractor.

Pos: 26.30 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunnterschwenken Z usatz QFBText EC 2800/3200/3210/4013 @ 12 \mod_1224070921399_78.docx @ 150233 @ @ 1

• Swivel the parking support (2) down and lock it in place with the bolt (1). Secure bolt with spring cotter pin.

• Via the tractor hydraulics, lower the machine to the ground.

• Remove the PTO shaft guard retaining chains. Remove the PTO shaft from the PTO and place it onto the PTO shaft support (3).

• Uncouple the lower suspension arm. Pull out the electrical connection cable between tractor and machine from the plug on the tractor.

Pos: 26.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

55

Operation

Pos: 26.32 /BA/Bedienung /EasyC ut/Gel enkwell e/H ydrauli kschlauch abkuppeln Bil d EC 2800/3200 @ 10\mod_1222158372686_78.docx @ 139077 @ @ 1

Figure 27

Pos: 26.33 /BA/Bedienung /EasyC ut/Gel enkwell e/H ydrauli kschlauch abkuppeln Text EC 2800/3200 @ 10\mod_1222158479858_78.docx @ 139099 @ @ 1

• Close the shut-off valve (1) on the hydraulics pressure hose to the double-action hydraulic cylinder.

• Depressurise the hydraulic system. Move the control valves on the tractor into the flow position.

• Close the shut-off valve (4) on the left lifting cylinder (5) of the wheel arm.

• Disconnect the hydraulic hoses (1,2,3) and connect them to the support on the machine provided for this purpose.

Pos: 27 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

56

Pos: 28.1 /Überschriften/Überschriften 1/F-J/F ahr en und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

Driving and Transport

9 Driving and Transport

Pos: 28.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der grundl egenden Sicherheitshinweise alte F orm @ 254\mod_1397485793575_78.docx @ 1953347 @ @ 1

WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

Pos: 28.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.docx @ 2058712 @ @ 1

WARNING!

If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

Pos: 28.4 /BA/Sicher heit/Fahren und Transport/Warnung - Straß enfahrt U nfallgefahr durch nicht verriegelte Steuer ventil e des Traktors @ 274\mod_1404213302399_78.docx @ 2060724 @ @ 1

WARNING!

There is a risk of accidents if the control valves on the tractor are not locked.

If the control valves are not locked, machine components may be activated unintentionally. This can result in serious accidents.

• To prevent functions being triggered accidentally, the control valves on the tractor must be switched to neutral and locked during road transport journeys.

Pos: 28.5 /BA/Sicher heit/Fahren und Transport/Absperrhahn/War nung -Transport / Straß enfahrt Absperr hähne schli eßen @ 313\mod_1421221173942_78.docx @ 2417858 @ @ 1

WARNING! - Transport / road travel

Risk of accident due to non-locked stop cocks.

Machine components can be activated unintentionally when the stop cocks are not locked during transport travel. This may result in serious accidents.

• To prevent functions from being triggered accidentally, always close the hydraulic stop cocks in the transport position.

Pos: 28.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

57

Driving and Transport

Pos: 28.7 /Überschriften/Überschriften 2/U-Z/VVon Arbeitsstellung i n Tr ansportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

9.1 Switching from working position to transport position

Pos: 28.8 /BA/Sicher heit/Fahren und Transport/Warnung - U mschwenken des Mähwer ks in Transportstell ung @ 299\mod_1412927555301_78.docx @ 2340867 @ @ 1

WARNING!

During the swivelling operation of the mower, persons may be gripped by the mower and be seriously hurt.

Pos: 28.9 /BA/F ahren und Tr ansport/EasyCut/F ahr en-Tr ansport Bild EC 2800/3200 @ 10\mod_1222072538366_78.docx @ 138764 @ @ 1

• Before swivelling the mower into transport position, switch off the PTO shaft.

• Do not swing up the machine until

• all machine parts have come to a complete stop.

• there is no one in the swivel range.

Figure 28

Pos: 28.10 /BA/F ahr en und Transpor t/EasyC ut/Fahren/Tr ansport T ext EC 2800/3200/3210/4013 mit QF B @ 10\mod_1222072573163_78.docx @ 138786 @ @ 1

Pos: 28.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

During transport / road travel the disc mower must be raised.

To do this:

• Switch off PTO drive

• Swivel the parking support into transport position and lock it into position with the bolt (see chapter on start-up entitled "Swivelling the parking support into transport position").

With cross conveyor option:

• Activate the single-action (red 3) control unit (3) to swivel the cross conveyor into working position.

• Switch off the control unit.

• Activate the single-action (red 1) control unit (2) to lift the mowing unit.

• Activate the double-action (red2/blue2) control unit (1) to swivel the machine into transport position.

• Close the shut-off valve (1) on the pressure hose to the double-acting swivel cylinder

(working, transport position).

• Close the shut-off valve (4) on the left lifting cylinder (5) of the wheel arm.

58

Pos: 28.12 /BA/F ahr en und Transpor t/EasyC ut/Schutze i n Transpor tstellung bring en EC 2800 C V /3200 C V @ 10\mod_1222078115679_78.docx @ 138806 @ @ 1

Driving and Transport

Figure 29

Always move the guard (1) from the right and left-hand sides to the transport position before

Pos: 28.13 /BA/F ahr en und Transpor t/EasyC ut/Feststeller und Schnäpper @ 78\mod_1314002912379_78.docx @ 694482 @ 2 @ 1 road travel.

Allow the guards to engage.

9.2 Clamp and Buffer

1

Pos: 29 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-385-0

Fig. 30

Check the clamp and buffer (1) for tight fit every time before transport or road travel.

If the clamp and buffer show signs of damage or wear, replace them.

Item No.: 00 250 831 1

59

Settings

Pos: 32.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

10 Settings

Pos: 32.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der grundl egenden Sicherheitshinweise alte F orm @ 254\mod_1397485793575_78.docx @ 1953347 @ @ 1

WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

Pos: 32.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.docx @ 2058712 @ @ 1

WARNING!

If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

Pos: 32.4 /BA/Einstell ung en/Mähwer ke/EasyC ut/Kennzeichnung der Schwenkgetriebe grün/beige @ 10\mod_1222262833203_78.docx @ 139378 @ @ 1 The disc mower is always equipped with a green swivel gear that operates at a drive speed of

Pos: 32.5 /Überschriften/Überschriften 2/A-E/EEinstell en der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1

1000 rpm. If necessary, a swivel gear that operates at a drive speed of 540 rpm can be installed. This gearbox has a beige colour.

10.1 Adjusting the cutting height

Pos: 32.6 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe Bild EC 2800/3200 @ 10\mod_1222263138281_78.docx @ 139397 @ @ 1

Figure 31

Pos: 32.7 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe größ er_g eringer T ext EC2800/3200/3210/4013 @ 10\mod_1222263237421_78.docx @ 139419 @ @ 1

The cutting height can be adjusted to different soil conditions.

The cutting height adjustment is set by turning the crank (1).

For larger modifications of the cutting height, the setting of the forward guards must be checked.

Pos: 32.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

60

Pos: 32.9 /Überschriften/Überschriften 2/A-E/EEinstell ung der Schutze @ 3\mod_1204709091570_78.docx @ 71854 @ 2 @ 1

10.2.1 Lateral guards

Settings

10.2 Adjusting the Guards

Pos: 32.10 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - F ortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 32.11 /BA/Ei nstellungen/M ähwer ke/Seitliche Schutze @ 3\mod_1204709512195_78.docx @ 71892 @ 3 @ 1

Pos: 32.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-027

Fig. 32

Lateral guards can be vertically adjusted. For this purpose, unscrew the screws (1) and (2).

Adjust the mounting bar (3) vertically. Tighten the screws.

61

Settings

Pos: 32.13 /BA/Ei nstellungen/M ähwer ke/Vor der e Schutze @ 11\mod_1223360152282_78.docx @ 145615 @ 3 @ 1

10.2.2 Front guards

1 a

Pos: 32.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-044 AMT4-0-033

Figure. 33

Height adjustment determined by side guards.

Dimension a = 440 mm

.

Predefined dimension

"a" on the front guard (1) offers optimum protection against ejected objects. (Guard is in parallel to the ground)

A screw driver is used to open the front guards. Use the screwdriver to push in the ratchet mechanism.

62

Pos: 32.15 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung Bodendruck @ 10\mod_1222263655765_78.docx @ 139441 @ 2 @ 1

Settings

10.3 Setting of the Ground Pressure

Pos: 32.16 /BA/Ei nstellungen/M ähwer ke/EasyCut/Bodendruck/Bodendr uck allgemeiner T ext alle EC @ 0\mod_1196667271181_78.docx @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 32.17 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder Bil d EC 2800/3200 @ 10\mod_1222263706937_78.docx @ 139465 @ @ 1

Figure 34:

Pos: 32.18 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder/Bodendr uck ei nstellen EC 2800/3200/3210/4013 @ 10\mod_1222263837578_78.docx @ 139487 @ @ 1 The ground pressure can be adjusted through threaded spindles (1). To set the ground

Pos: 32.19 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung zur Traktorspur @ 35\mod_1257926368191_78.docx @ 334782 @ 2 @ 1 pressure the machine must be lifted.

10.4 Setting for tractor track

Pos: 32.20 /BA/Ei nstellungen/M ähwer ke/EasyCut/Ei nstellung zur Traktorspur EC 2800 CV / 3200 CV @ 10\mod_1222265092187_78.docx @ 139597 @ @ 1

Pos: 32.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Figure 35:

The double-action hydraulic cylinder (4) moves the disc mower from transport to working position. There are three attachment positions available for the track setting. We recommend the middle position (2).

63

Settings

Pos: 32.22 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Z etter drehzahl @ 0\mod_1196668564463_78.docx @ 10266 @ 2 @ 1

10.5 Adjusting the Tedder Speed

Pos: 32.23 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut 3200 C V @ 285\mod_1408685958805_0.docx @ 2255919 @ @ 1

EasyCut 3200 CV

Pos: 32.24 /BA/Sicherheit/7. Gefahr enhinweise alt/Einstell arbeiten / Einstell ungen/Gefahr - Einstell ung en an der Maschi ne @ 0\mod_1196668628056_78.docx @ 10285 @ @ 1

Danger! - Settings on the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! Remove the ignition key!

Pos: 32.25 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl Bild EC 2800/3200 @ 10\mod_1222264227671_78.docx @ 139507 @ @ 1

600

900

EC-0-031_2

Figure 36

Pos: 32.26 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl einstell en 600/900 @ 11\mod_1223613453645_78.docx @ 148195 @ @ 1

Two tedder speeds can be set on the speed gearbox. This affects the conditioning effect and the power consumption.

Minimum speed: 600 rpm.

Maximum speed: 900 rpm.

• Unscrew the wing screw (1) from the actuating lever (2).

• Rotate the actuating lever (2) 180°. In doing so, turn the mower drum (3) so that the actuating lever can be rotated completely.

• Secure the actuating lever (2) with the wing screw (1).

Pos: 32.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

64

Pos: 32.28 /Ü berschriften/Ü berschriften 2/A-E/EEinstellen des Aufberei tungsbl echs @ 0\mod_1196670615681_78.docx @ 10399 @ 2 @ 1

10.6 Adjusting the conditioner plate

Pos: 32.29 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut 3200 C V @ 285\mod_1408685958805_0.docx @ 2255919 @ @ 1

EasyCut 3200 CV

Pos: 32.30 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches Bild EC 28/32 CV 280/320 C V @ 3 \mod_1204713442195_78.docx @ 72144 @ @ 1

Settings

EC-032-0

Fig. 37

Pos: 32.31 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches T ext EasyC ut @ 3\mod_1204713282555_78.docx @ 72125 @ @ 1

The conditioning of the mowed crop can be influenced by adjusting the conditioning plate through the crank (1). The adjustment depends on the desired degree of conditioning of the crop.

+: Degree of conditioning is increased

-: Degree of conditioning is decreased

Always check the tedder for damaged tines before the machine is used:

Straighten any bent tines.

Replace any broken tines.

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65

Settings

Pos: 32.33 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadbreite @ 3\mod_1204713615383_78.docx @ 72164 @ 2 @ 1

10.7 Adjusting the Swath Width

Two different forms of spreading are available:

• Swathing

• Wide spreading

Pos: 32.34 /Ü berschriften/Ü berschriften 3/A-E/E/Einstell ung bei Schwadablage @ 3\mod_1204713732476_78.docx @ 72183 @ 3 @ 1

10.7.1 Adjustment for Swathing

Pos: 32.35 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age Bild EC 2800/3200/3210/4013 @ 10\mod_1222264759546_78.docx @ 139551 @ @ 1

EC-0-060

Fig. 38

Pos: 32.36 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age T ext EC280/320 C V-Q @ 10\mod_1221551972416_78.docx @ 134968 @ @ 1

The swath width is adjusted by the swath flaps (1) on the rear of the machine. The swath flaps are locked in position by means of the ring nuts.

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66

Pos: 32.38 /Ü berschriften/Ü berschriften 3/A-E/B/Breitablage @ 3\mod_1204713764351_78.docx @ 72202 @ 3 @ 1

10.7.2 Wide spreading

Pos: 32.39 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut 3200 C V @ 285\mod_1408685958805_0.docx @ 2255919 @ @ 1

EasyCut 3200 CV

Pos: 32.40 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Breitabl age Bild EC 2800/3200/3210/4013 @ 285\mod_1408632639591_78.docx @ 2255883 @ @ 1

Settings

EC-0-122_1

Fig. 39

Pos: 32.41 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung Breitabl age Text EC 280/320 C V-Q @ 10\mod_1221552107276_78.docx @ 135012 @ @ 1

The tedder flaps (1) are fully open. Mount the deflector plates (2) as shown here. Depending on the operating conditions, the deflector plates (2) may have to be adjusted to provide for equal distribution across the entire area.

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67

Settings

Pos: 32.43 /BA/Ei nstellungen/M ähwer ke/R ollen-Condi tioners/Roll en-C onditi oners Wahl ausstattung / CRI EasyC ut @ 3\mod_1204714232414_78.docx @ 72259 @ 2 @ 1

10.8 Adjusting the roller conditioner (optional extra/ CRI)

CRI-0-001

Figure 40:

General

The roller conditioner is supplied for use with leguminous vegetation or other leaf crops. The conditioning intensity can be adjusted by means of screws and tension springs to change the distance between, or the contact pressure on the rollers. The minimum distance (x) between the rollers should always be at least 2 mm.

Pos: 32.44 /BA/Ei nstellungen/M ähwer ke/R ollen-Condi tioners/Ei nstellen des Roll enabstandes EasyCut @ 3\mod_1204714648695_78.docx @ 72279 @ 2 @ 1

10.9 Adjusting the roller distance

Pos: 33 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-187-0

Figure 41:

The roller distance (X) can be adjusted by means of the screw (1) located at the right and the left sides of the machine. Loosen the counter nut (2) and make the adjustment by turning the screw (1).

Screw turned in direction 1 => distance is increased

Screw turned in direction 2 => distance is decreased

• Tighten the counter nut (2) again.

68

Pos: 35.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

Maintenance

11 Maintenance

Pos: 35.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der grundl egenden Sicherheitshinweise alte F orm @ 254\mod_1397485793575_78.docx @ 1953347 @ @ 1

WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

Pos: 35.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.docx @ 2058712 @ @ 1

WARNING!

If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

Pos: 35.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

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Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

69

Maintenance

Pos: 35.6.1 /Überschriften/Überschriften 2/A-E/AAnziehdr ehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1

11.1 Tightening torques

Pos: 35.6.2 /Überschriften/Überschriften 3/K-O/MMetrische Gewi ndeschrauben mit Regelg ewinde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

11.1.1 Metric Thread Screws with Control Thread

Pos: 35.6.3 /BA/Wartung/Drehmomente / Anzi ehdrehmomente/Anzi ehdr ehmomente M etrische Gewindeschrauben mit R egelgewi nde T abell e @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

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M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

Stability class

29

42

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0

5.9

4.4

8.7

5.1

10

10

25

49

85

15

36

72

125

18

43

84

145

135

210

425

571

730

200

310

610

832

235

365

710

972

1050 1220

1100 1550 1800

1450 2100 2450

70

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Maintenance

11.1.2 Metric Thread Screws with Fine Thread

Pos: 35.6.6 /BA/Wartung/Drehmomente / Anzi ehdrehmomente/Anzi ehdr ehmomente M etrische Gewindeschrauben mit F eing ewinde T abelle @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1

Tightening torque in Nm (unless otherwise stated)

A

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Pos: 35.6.7 /Überschriften/Überschriften 3/K-O/MMetrische Gewi ndeschrauben mit Senkkopf und Innensechskant @ 323\mod_1424945970760_78.docx @ 2484818 @ 3 @ 1

5.6

Stability class

8.8 10.9 12.9

Tightening torque (Nm)

88 130 152

145 213 249

222 327 382

368 525 614

465 662 775

787 1121 1312

1148 1635 1914

800 2100 2650

A = thread size

(stability class can be seen on screw head)

11.1.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 35.6.8 /BA/Wartung/Drehmomente / Anzi ehdrehmomente/Anzi ehdr ehmomente M etrische Gewindeschrauben mit Senkkopf und Innensechskant T abell e @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 35.6.9 /Layout M odule /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

Stability class

23

34

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5

4.7

3.5

7

4.1

8

8

20

39

68

12

29

58

100

15

35

67

116

108 160 188

168 248 292

340 488 568

A

BM 400 0234

71

Maintenance

Pos: 35.6.10 /Ü berschriften/Ü berschriften 3/A-E/A/Anziehdr ehmomente für Verschl ussschr auben und Entl üftungsventile an Getrieben @ 440\mod_1458044570208_78.docx @ 3012098 @ 3 @ 1

11.1.4 Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes

Pos: 35.6.11 /BA/Wartung/Hinweis Anziehdr ehmomente für Verschl ussschr auben und Entl üftungsventile @ 454\mod_1464167982332_78.docx @ 3083076 @ @ 1

NOTE

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

Pos: 35.6.12 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Verschlussschrauben an Getrieben_Tabelle @ 454\mod_1464167170747_78.docx @ 3083045 @ @ 1

This table applies only to locking screws with external hex in connection with copper seal ring for bleed valves made of brass with shaped seal ring.

Thread Locking screw and viewing glass with copper ring*)

Ventilation/breather filter made of steel

Steel and cast Aluminium

Bleed valve made of brass

Ventilation and breather filter made of brass

Steel and cast Aluminium

M10x1

M12 x 1.5

G1/4“

M14 x 1.5

M16 x 1.5 45

M18 x 1.5 50

M20 x 1.5

G1/2“

M22X1.5

M24x1.5

G3/4“

M33x2

G1“

M42x1.5

G1 1/4“

Maximum tightening torque (Nm) (±10%)

40

45

*) Always replace copper rings

Pos: 35.7 /Überschriften/Überschriften 3/A-E/AAbweichende Anzi ehdrehmomente @ 369\mod_1441722353234_78.docx @ 2702740 @ 3 @ 1

35

60

60

80

80

100

100

24

30

32

32

8

14

14

16

24

30

11.1.5 Deviating Tightening Torques

Pos: 35.8 /BA/Wartung/Dr ehmomente / Anzi ehdrehmomenteAbweichendes Anziehdr ehmoment EasyC ut, AM-CV, Acti veM ow @ 468\mod_1470304359080_78.docx @ 3165762 @ @ 1

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Pos: 35.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

72

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11.2.1

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Checking and maintaining tyres

Maintenance

11.2 Tyres

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Pos: 35.10.3 /Ü berschriften/Ü berschriften 3/P-T/RR eifen prüfen und pfl egen @ 0\mod_1197358037214_78.docx @ 18094 @ 3 @ 1

Warning! - Tyre fitting incorrect

Effect: Injuries or damage to the machine

• Fitting tyres requires sufficient knowledge and the availability of proper tools!

• If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the

KRONE dealer or a qualified tyre specialist.

• When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst.

• If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again.

• Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers.

1

6 3

4 5

2

KS-0-034

Pos: 35.10.4.2 /BA/Wartung/Reifen/R eihenfolg e Rei fenmontage Text @ 4\mod_1213085759054_78.docx @ 86177 @ @ 1

Fig. 42

When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10 operating hours after they have been mounted, check the wheel nuts and retighten them if necessary. After that, check them every 50 operating hours to make certain they are tight.

Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table.

Pos: 35.10.5 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

73

Maintenance

Pos: 35.10.6 /BA/Wartung/Reifen/EasyCutReifendr uck T abell e EC 2800 CRi, 3200 C V/CRi @ 478\mod_1474268327797_78.docx @ 3228001 @ @ 1

Tyres

Chassis

Tyre identification

11.5/80-15.3 10PR TL

15.0/55-17 10PR TL

Tyre pressure

1,5 bar

2,0 bar

Pos: 35.10.7 /BA/Wartung/Reifen/EasyCut/R eifen-Anzugsmoment T abelle EC 2800/3200 C V_CR I @ 10\mod_1222266312984_78.docx @ 139682 @ @ 1

Threading

Pos: 35.11 /Ü berschriften/Ü berschriften 2/F-J/FFüll meng en und Schmier mittel bezeichnungen der Getriebe @ 0\mod_1196951094046_78.docx @ 15335 @ 2 @ 1

M 18 x 1.5

Key size

24

Max. tightening torque [Nm] black

265

11.3 Filling Quantities and Lubrication Designations for Gearboxes

Pos: 35.12 /BA/War tung/Tabellen_F üll mengen/M ähwer ke/T echnische D aten Betriebsstoffe Füll meng en EC 2800 C V /3200 C V/CRi @ 5 23\mod_1511167460459_78.docx @ 3587656 @ @ 1

Filling

Quantity filtered oils

Front swivel gear

Input Gearbox

Speed gearbox (CV machines)

Angular gearbox of top part (CRi)

Angular gearbox of bottom part (CRi)

Gearbox for top roller drive

Cutter bar - EasyCut 2800 CRi

Cutter bar - EasyCut 3200 CV/CRi

Pos: 35.13 /BA/War tung/Zei tinter valle an den Getrieben 200 h @ 0\mod_1196951919921_78.docx @ 15373 @ 3 @ 1

0,6 L

0,7 L

1,9 L

0,4 L

0,9 L

0,3 L

6,0 L

7,0 L

Brand name

SAE 90

11.3.1 Oil Level Check and Oil Change Intervals (Gearboxes) galvanised

245

Bio-degradable lubricants

Brand name

On request

Pos: 35.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours

(but at least once a year).

• Before using the machine always check the oil level.

• With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

74

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Maintenance

11.4 Swivel Gear

Pos: 35.15.2 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hinweis - Ver weis auf Anziehdrehmomente Verschlussschr auben @ 469\mod_1470667868238_78.docx @ 3167926 @ @ 1

Note

Tighten the locking screws on the gearboxes with the prescribed tightening torques, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on

Gearboxes”.

Pos: 35.15.3 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Schwenkgetriebe oberer T eil EC 2800/3200 @ 10\mod_1222319906505_78.docx @ 139758 @ @ 1

Figure 43

Pos: 35.15.4 /BA/Wartung/Öl kontroll e_Wechsel/Schwader/Schwenkg etriebe/Schwenkgetri ebe T ext oberer ( 1) @ 7\mod_1215583755173_78.docx @ 104093 @ @ 1 The swivel gear consists of an upper (1) and lower (2) gearbox. upper (1) part of the swivel gear

Pos: 35.15.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT Öl kontr olle SAE 90 (2017- 02- 15 17:23:09) @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 35.15.6 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALTÖl wechsel Version3 (2017-02- 16 08:26:29) @ 1\mod_1201255900073_78.docx @ 52826 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Screw out the oil drain plug (2)

• Collect the used oil in a suitable drip pan

• Screw in the oil drain plug (2)

• Top up the oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and locking screw (3) back in.

Pos: 35.15.7 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0 \mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 35.15.8 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

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Note

The used oil must be disposed of correctly

75

Maintenance

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Pos: 35.15.11 /BA/Wartung/Öl kontr olle_Wechsel/M ähwer ke/Bil d Schwenkgetri ebe unter er T eil EC 2800/3200 @ 10\mod_1222320414770_78.docx @ 139780 @ @ 1

Figure 44

Pos: 35.15.12 /BA/Wartung/Öl kontr olle_Wechsel/Öl kontr olle_ALTÖl kontroll e SAE 90 (2017-02-15 17:23:09) @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 35.15.13 /BA/Wartung/Öl kontr olle_Wechsel/Ölwechsel_ALT /Öl wechsel Schwenkg etriebe unten EC 2800/3200/3210/4013 @ 10 \mod_1222321147411_78.docx @ 139801 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Punch bolt (3) out of its housing and remove the lower suspension arm holder (4).

• Unscrew the oil drain plug (5) (under the gearbox (6)).

• Collect the used oil in a suitable drip pan

• Fit the oil drain plug (5) with a new seal.

• Top up the oil through bore hole (2) (oil level up to bore hole (1)).

Pos: 35.15.14 /BA/Wartung/Öl kontr olle_Wechsel/Ölqualität /Öl meng e: siehe Kapi tel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 35.15.15 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 35.17.1 /Ü berschriften/Ü berschriften 2/A-E/EEi ngangsgetriebe @ 0\mod_1197005979596_78.docx @ 15454 @ 2 @ 1

Note

The used oil must be disposed of correctly

11.5 Input gearbox

Pos: 35.17.2 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hinweis - Ver weis auf Anziehdrehmomente Verschlussschr auben @ 469\mod_1470667868238_78.docx @ 3167926 @ @ 1

Note

Tighten the locking screws on the gearboxes with the prescribed tightening torques, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on

Gearboxes”.

Pos: 35.17.3 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 35.17.4 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Eing angsgetriebe EC 28/32 CV CRI @ 3\mod_1204725801898_78.docx @ 72508 @ @ 1

76

1

3

Maintenance

2

EC-1-040

Fig. 45

Pos: 35.17.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1)

3)

Inspection screw / control hole

Filler plug / oil filling hole

2) Drain plug

Pos: 35.17.6 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität/Öl meng e: siehe Kapi tel Technische Daten der Maschi ne @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 35.17.7 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 35.17.8 /BA/Wartung/Öl kontroll e_Wechsel/Ölstandskontroll e N EU über Kontr ollschr aube @ 464\mod_1466681322572_78.docx @ 3127741 @ @ 1

Pos: 35.17.9 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil level check:

• Unscrew the inspection screw.

• The oil level must reach up to the inspection hole.

If the oil reaches the inspection hole:

• Mount the inspection screw with the specified tightening torque, refer to chapter

Maintenance “Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes”.

If the oil does not reach the inspection hole:

• Unscrew the filler plug.

• Top up oil via the filling hole up to the inspection hole.

• Mount the inspection screw and the filler plug with the specified tightening torque, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on the

Gearboxes”.

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 35.17.10 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 35.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

77

Maintenance

Pos: 35.19.1 /Ü berschriften/Ü berschriften 2/K-O/MM äherantri ebsg etriebe @ 9\mod_1221045800746_78.docx @ 131475 @ 2 @ 1

11.6 Mower Drive Gearbox

Pos: 35.19.2 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hinweis - Ver weis auf Anziehdrehmomente Verschlussschr auben @ 469\mod_1470667868238_78.docx @ 3167926 @ @ 1

Note

Tighten the locking screws on the gearboxes with the prescribed tightening torques, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on

Gearboxes”.

Pos: 35.19.3 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 35.19.4 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild M äher antriebsgetri ebe EC B 870 @ 240\mod_1395132294978_78.docx @ 1890002 @ @ 1

EC-041-2

Fig. 46

Pos: 35.19.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole 2) Drain plug

3) Filler plug / oil filling hole

Pos: 35.19.6 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität/Öl menge: si ehe Kapitel Technische D aten der M aschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 35.19.7 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wart ungstabell e“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 35.19.8 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle NEU über Kontrollschraube ( 2016-06-23 13:28:49) @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Pos: 35.19.9 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 35.19.10 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 35.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

78

Pos: 35.21.1 /Ü berschriften/Ü berschriften 2/U-Z/WWi nkelgetriebe @ 0\mod_1197005918299_78.docx @ 15435 @ 2 @ 1

11.7

Pos: 35.21.2 /Abkürzungen /CR- Ausführung @ 194\mod_1383299073254_78.docx @ 1647987 @ @ 1

Angular gearbox

Pos: 35.21.3 /Ü berschriften/Ü berschriften 3/K-O/OOber teil @ 10\mod_1221639445993_78.docx @ 135690 @ 3 @ 1

CR design

Maintenance

11.7.1 Top part

Pos: 35.21.4 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 35.21.5 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Wi nkelgetriebe Oberteil CR I @ 10\mod_1221555831463_78.docx @ 135326 @ @ 1

2

1

EC-210-0

Figure 47

Pos: 35.21.6 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Einfüllschraube @ 194\mod_1383298407773_78.docx @ 1647929 @ @ 1

1) Inspection screw / control hole 2) Filler plug / oil filling hole

Pos: 35.21.7 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität/Öl menge: si ehe Kapitel Technische D aten der M aschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 35.21.8 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134 \mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 35.21.9 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube (2016- 06- 23 13:28:49) @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 35.21.10 /BA/Wartung/Öl kontr olle_Wechsel/Ölwechsel NEU Kontrollschraube, Ei nfüllschraube Öl absaugen @ 207 \mod_1386773599651_78.docx @ 1716145 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out inspection screw and filler plug and drain the oil.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in inspection screw and filler plug and tighten them securely.

Pos: 35.21.11 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 35.22 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

79

Maintenance

Pos: 35.23.1 /Ü berschriften/Ü berschriften 2/U-Z/WWi nkelgetriebe @ 0\mod_1197005918299_78.docx @ 15435 @ 2 @ 1

11.8

Pos: 35.23.2 /Abkürzungen /CR- Ausführung @ 194\mod_1383299073254_78.docx @ 1647987 @ @ 1

Angular gearbox

Pos: 35.23.3 /Ü berschriften/Ü berschriften 3/U-Z/U nterteil @ 10\mod_1221640227712_78.docx @ 135712 @ 3 @ 1

CR design

11.8.1 Bottom part

Pos: 35.23.4 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Pos: 35.23.5 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Wi nkelgetriebe CRI @ 0\mod_1197013688111_78.docx @ 15844 @ @ 1

Perform oil level check and oil change while the machine is in a horizontal position!

2

1

EC-189-0

Fig. 48:

Pos: 35.23.6 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube @ 194 \mod_1383299451132_78.docx @ 1648045 @ @ 1

1) Inspection screw / control hole 2) Drain plug

Pos: 35.23.7 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität/Öl menge: si ehe Kapitel Technische D aten der M aschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 35.23.8 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 35.23.9 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube ohne Ei nfüllschraube @ 464\mod_1466689280560_78.docx @ 3128127 @ @ 1

Oil level check:

• Unscrew the inspection screw.

• Oil level up to inspection hole.

If the oil reaches the inspection hole:

• Mount the inspection screw, tightening torque see chapter Maintenance, “Tightening

Torques for Locking Screws and Bleed Valves on Gearboxes”.

If the oil does not reach the inspection hole:

• Top up oil up to the inspection hole via the inspection hole.

• Mount the inspection screw, tightening torque see chapter Maintenance, “Tightening

Torques for Locking Screws and Bleed Valves on Gearboxes”.

Pos: 35.23.10 /BA/Wartung/Öl kontr olle_WechselÖl wechsel NEU ohne Einfüllschraube @ 158 \mod_1364483760090_78.docx @ 1391770 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via control hole until the control hole is reached.

• Screw in the inspection screw and tighten it securely.

Pos: 35.23.11 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 35.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

80

Pos: 35.25.1 /Ü berschriften/Ü berschriften 2/F-J/GGetri ebe für ober en Walzenantrieb @ 11\mod_1223618840051_78.docx @ 148283 @ 2 @ 1

11.9 Gearbox for Top Roller Drive

Pos: 35.25.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Getriebe für oberen Walzenantri eb @ 0\mod_1197016558018_78.docx @ 15923 @ @ 1

Maintenance

1

EC-186-0

Fig. 49:

Pos: 35.25.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube @ 194 \mod_1383299451132_78.docx @ 1648045 @ @ 1

1) Inspection screw / control hole 2) Drain plug

Pos: 35.25.4 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität/Öl menge: si ehe Kapitel Technische D aten der M aschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 35.25.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 35.25.6 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube ohne Ei nfüllschraube @ 464\mod_1466689280560_78.docx @ 3128127 @ @ 1

Oil level check:

• Unscrew the inspection screw.

• Oil level up to inspection hole.

If the oil reaches the inspection hole:

• Mount the inspection screw, tightening torque see chapter Maintenance, “Tightening

Torques for Locking Screws and Bleed Valves on Gearboxes”.

If the oil does not reach the inspection hole:

• Top up oil up to the inspection hole via the inspection hole.

• Mount the inspection screw, tightening torque see chapter Maintenance, “Tightening

Torques for Locking Screws and Bleed Valves on Gearboxes”.

Pos: 35.25.7 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel N EU ohne Ei nfüllschraube @ 158\mod_1364483760090_78.docx @ 1391770 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via control hole until the control hole is reached.

• Screw in the inspection screw and tighten it securely.

Pos: 35.25.8 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 35.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

81

Maintenance

Pos: 35.27.1 /Ü berschriften/Ü berschriften 2/K-O/OÖlstandskontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

11.10

Pos: 35.27.2 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

11.10.1 Oil change

Pos: 35.27.3 /BA/Wartung/Mähwerke/Hi nweis Ei n Öl wechsel am M ähhol m ist nicht erfor derlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Pos: 35.27.4 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Note

No oil change is required on the cutter bar.

11.10.2 Checking the oil level

Pos: 35.27.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 35.27.6 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 35.27.7 /BA/Sicherheit/6. Überar beitete Warnhinweise/Hinweis - Ver weis auf Anziehdrehmomente Verschlussschr auben @ 469\mod_1470667868238_78.docx @ 3167926 @ @ 1

Pos: 35.27.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Tighten the locking screws on the gearboxes with the prescribed tightening torques, refer to chapter Maintenance “Tightening Torques for Locking Screws and Bleed Valves on

Gearboxes”.

82

Pos: 35.27.9 /Ü berschriften/Ü berschriften 3/K-O/MM ähholm ausrichten @ 0\mod_1197017956815_78.docx @ 16042 @ 3 @ 1

11.10.3

Pos: 35.27.10 /BA/Wartung/M ähwer ke/M ähholm ausrichten EasyC ut @ 3\mod_1204721803648_78.docx @ 72358 @ @ 1

Aligning the Cutter Bar

Maintenance

Fig. 50

Oil level check

• Align the cutter bar using a spirit level (1).

Crosswise

• Lay the spirit level on top of the cutting disc hub parallel to the direction of travel.

Pos: 35.27.11 /BA/Wartung/M ähwer ke/Öl kontr olle M ähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1

Lengthwise

• Lay the spirit level (1) on top of two mower discs.

• Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop

EC-0-001

Pos: 35.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-003

Fig. 51:

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutting disc hub

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

83

Maintenance

Pos: 35.29.1 /Ü berschriften/Ü berschriften 2/K-O/KKontroll e der M ähklingen und Messer halterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

11.11 Checking the Cutter Blades and Blade Holder

Pos: 35.29.2 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Fehl ende und beschädigte M ähklingen und M ähklingenhal ter ungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Pos: 35.29.3 /Ü berschriften/Ü berschriften 3/K-O/MM ähkli ngen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

11.11.1 Cutter Blades

Pos: 35.29.4 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 35.29.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - Z u geri nge M aterialstär ke an den Mähkling en_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 35.29.6 /BA/Wartung/Mähwerke/M ähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

1

EC 253 0

Fig. 52

Pos: 35.29.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

84

Pos: 35.29.8 /BA/Wartung/Mähwerke/M esserschraub / M esserschnell verschl uss/M esserschraubverschluss H altebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1

11.11.2 Blade screw connection

Maintenance

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 35.29.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 53 min. 14 mm

EC-240-0

85

Maintenance

Pos: 35.29.10 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschnell verschluss H altebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1

11.11.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

min. 14 mm

EC-239-0

Fig. 54

Pos: 35.29.11 /Ü berschriften/Ü berschriften 3/P-T /PPrüfen der M aterialstär ke der H altebolzen US @ 8\mod_1219048913565_78.docx @ 108655 @ 3 @ 1

11.11.4 Checking the Material Thickness of the Retaining Bolts

Pos: 35.29.12 /BA/Wartung/M ähwer ke/Prüfen der M aterialstär ke der H altebolzen/Bl attfedern_US @ 8\mod_1219047827550_78.docx @ 108614 @ @ 1

2 1 a b

EC-241-0

Fig. 55

The material thickness of the retaining bolts and the leaf springs is checked using the supplied gauge (1). The gauge (1) is located on the special tool (2) {blade key}.

Section (a) of the gauge is used to check the material thickness of the retaining bolts.

Section (b) of the gauge is used to check the contour of the leaf springs.

Pos: 35.29.13 /BA/Wartung/M ähwer ke/M aterialstär ke der H altebolzen über prüfen U S @ 8 \mod_1219048235081_78.docx @ 108634 @ 4 @ 1

86

11.11.4.1 Checking the material thickness of the retaining bolts

2

1

Maintenance

Pos: 35.29.14 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-242-0

Fig. 56

• Remove the cutter

• Clean the area to be checked

• Place the gauge (1) with section (a) against the retaining bolt (2).

• Rotate the gauge (1) by 90 degrees.

• If it is not possible to slide the gauge over the retaining bolt during the rotation, then the retaining bolt is still in working order.

• If it is possible to slide the gauge (2) over the retaining bolt during the rotation, the retaining bolt must be replaced immediately.

87

Maintenance

Pos: 35.29.15 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Bl attfeder n U S @ 8\mod_1219049253925_78.docx @ 108717 @ 3 @ 1

11.11.5 Periodical Inspection of the Leaf Springs

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damage at least once a day or after contact with foreign objects.

• The wear limit of the leaf springs is reached when the application seam (1) is worn away at one point. The wear limit must be checked with the gauge (2).

1 1

EC 225 0

Fig. 57

Note

Use only original Krone spare parts to replace the leaf springs.

Pos: 35.29.16 /Ü berschriften/Ü berschriften 3/P-T /PPrüfen der M aterialstär ke der Blattfeder n U S @ 8\mod_1219048953143_78.docx @ 108676 @ 3 @ 1

11.11.6 Checking the Material Thickness of the Leaf Springs

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2 1 a b

EC-241-0

Fig. 58

The material thickness of the retaining bolts and the leaf springs is checked using the supplied gauge (1). The gauge (1) is located on the special tool (2) {blade key}.

Section (a) of the gauge is used to check the material thickness of the retaining bolts.

Section (b) of the gauge is used to check the contour of the leaf springs.

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88

11.11.6.1 Checking the material thickness of the leaf springs

2

Maintenance

1

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EC-243-0

Fig. 59

• Remove the cutter

• Clean the area to be checked

• Push the gauge (1) with section (b) over the retaining bolt of the leaf spring (2), as far as it will go.

1

2

IC

1

2 IIC

EC-244-0

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Fig. 60

• If the contour of the leaf spring (2) in section (IC) aligns completely with the contour of the gauge (1), the leaf spring has not yet reached its wear limit.

• If the contour of the leaf spring disappears at any point in section (IIc) behind the contour of the gauge, the leaf spring has reached its wear limit. The leaf spring must be replaced.

89

Maintenance

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11.11.7 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

EC-0-211

Fig. 61

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Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

90

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11.11.8 Abrasion Limit

Maintenance

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

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EC-226-0

Fig. 62

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

91

Maintenance

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11.12 Blade Changing on Cutting Discs

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Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

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Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

92

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11.12.1 Blade Screw Connection

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Maintenance

EC-0-250

Pic. 63

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

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Order No. for anticlockwise rotating blade: 139-888

93

Maintenance

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11.12.2 Blade Quick-Fit Device

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2 3 4

5

EC-251-0

Fig. 64

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

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Order No. for anticlockwise rotating blade: 139-888

94

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11.13 Replacing the linings

Maintenance

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 65

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

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EC-252-0

Fig. 66

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the

lower surface

of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

95

Maintenance

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11.14 Rotary hub with shear fuse (optional)

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Fig. 67:

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96

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Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 35.33.5 /BA/Wartung/Mähwerke/SchersicherungLegende M ähholm Aufstell ung EasyCut´s A,B,RZ,R E,LZ,LE (2017-04-19 10:16:26) @ 4\mod_1213098609195_78.docx @ 86463 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RZ= Central bearing housing (clockwise threading), without identifying groove.

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LZ= Central bearing housing (anticlockwise threading), with identifying groove.

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

Pos: 35.33.6 /BA/Wartung/Mähwerke/Schersicherung/Beschrei bung Schersicher ung RZ ,RE,LZ ,LE @ 3 \mod_1204205493155_78.docx @ 69964 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE/LZ) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE/RZ) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE/RZ) and left-hand (anti-clockwise) threading (LE/LZ), the nuts (2) and pinion shaft (4) for left-hand threading (LE/LZ) have a distinctive grove (a, b).

• Left-handed (LE/LZ) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE/LZ) pinion shafts (4) have a distinctive groove (b) on the face.

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97

Maintenance

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11.14.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b

1 c

10

EC-255-1

Fig. 68

98

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Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

99

Maintenance – lubrication

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12 Maintenance

– lubrication

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WARNING!

If the basic safety instructions are not followed, people may be seriously injured or killed.

• To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions".

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WARNING!

If the safety routines are not adhered to, people may be seriously injured or killed.

• To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines".

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12.1 PTO shaft

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Fig. 69

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

100

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12.2 Lubricating the intermediate PTO shaft

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Maintenance – lubrication

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1 2 AMT-1-023

Figure 70:

The profile pipes on the intermediate PTO shaft must be lubricated every 20 operating hours.

To do this, manually push back the guard (2) and twist the protective tubes in opposite directions until the lubrication point becomes visible.

101

Maintenance – lubrication

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12.3 Lubrication Chart

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Figure 71:

102

(CV) (CV)

Maintenance – lubrication

Figure 72:

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EC-097-2

103

Special equipment

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13

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Special equipment

13.1 Special Safety Instructions

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WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

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• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

13.2 Adjusting Skids

2

1

3

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EC-192-1

Fig. 73

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

104

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Special equipment

13.3 Cross conveyor

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WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

Pos: 41.3 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/Querförderer/Querförderer T ext allgemei n @ 10\mod_1222328367161_78.docx @ 140095 @ @ 1 The KRONE cross conveyor is equipped with all the necessary safety devices (protective devices). However, it is not possible to eliminate all the potential hazards on this additional equipment as this would impair the machine's full functional capability. You will find corresponding danger warnings which warn against any remaining dangers on the machine.

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• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

13.4 Safety Instructions on the Machine

The safety instructions on the machine warn of residual risks associated with the machine. They consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters.

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Danger! - Failure to observe adhesive safety stickers on the basic machine!

Effect: Danger to life or serious injuries.

Observe also the adhesive safety stickers on the basic machine (see in chapter on Safety

"Position of the Adhesive Safety Stickers on the Machine").

105

Special equipment

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13.5 Position of the Adhesive Safety Stickers on the Cross Conveyor

LH RH

4 4

1 5 2 1

Fig. 74

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RH = right-hand side of the machine / LH= left-hand side of the machine

3

106

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1) Order no. 942 200 1 (2x)

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Special equipment

Danger due to rotating machine parts.

When approaching the danger zone, there is a risk of being drawn in by the rotating machine parts.

• Keep a sufficient distance from rotating machine parts.

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2) Order No. 939 472 2 (1x)

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939 472- 2

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3) Order no. 939 469 1 (1x)

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Danger due to impact

Risk of death due to swivelling movements of the machine.

• Ensure that there is nobody in the swivel range of the machine.

• Maintain distance from moving machine parts.

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4) Order no. 942 196 1 (2x)

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Danger due to impacts or crushing

Danger to life from machine parts folding down or lowering.

• Ensure that there is nobody in the swivel range of the machine parts.

• Maintain distance from moving machine parts.

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

• While parts are moving, never reach into areas where there is a risk of being crushed.

942 196 -1

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5) Order No. 27 010 148 0 (1x)

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Danger from shock and crush

The sinking cross conveyor belt causes a danger to life.

• Make sure that there is no one between machine and cross conveyor belt.

• Do not stay under the raised cross conveyor belt before it is secured with the stop cock against accidental lowering.

27 010 148 0

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107

Special equipment

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13.6 General

The cross conveyor makes it possible to form a double swath. To form a double swath, the cross conveyor is swivelled down from the raised position to the conditioner hydraulically.

During this rotation process, the conveyor belt is automatically turned on. The speed of the conveyor belt can be pre-set with the aid of a rotary potentiometer (3). This setting determines the discharge distance of the crops. For the building of a single swath, the cross conveyor will be rotated from the conditioner hydraulically. The conveyor belt switches off automatically.

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Warning - Transport / road travel

Effect: Damage to the machine

The cross conveyor must be moved to the working position for transport of the machine.

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13.6.1 Hydraulics

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Connect the hydraulic lines as described in the chapter on Start-up entitled "Connecting the

Hydraulic Lines".

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Figure 75

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Pos: 41.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

With the cross conveyor only

Single-action control unit (3) (red 3):

• Raises and lowers the cross conveyor.

108

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13.7 Function of the switches on the control unit

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Special equipment

Pos: 41.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 76:

The control unit can be used to adjust the speed of the cross conveyor. The following table explains the function of the individual switches.

Item

1

2

3

Designation

Pilot lamp (red)

Flip switch

Function

Lit when the control unit is turned on.

Top: Control unit on

Bottom: Control unit off

Rotary potentiometer The rotary potentiometer can be used to adjust the speed of the cross-conveyor belt. clockwise = faster anticlockwise = slower

109

Special equipment

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13.8 Setting Conveyor Belt

The conveyor belt must be tensioned to an expansion of approx. 0.6%.

4

3

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EC-202-0

Figure. 77

To do this:

• Loosen the bearing bolts (4) on the right-hand and left-hand sides of the conveyor belt.

• Use the adjustment screws (3) on the right-hand and left-hand sides to relieve the conveyor belt.

• Mark the conveyor belt at a distance of a = 1000 mm.

• Use the adjustment screws (3) to tighten the conveyor belt until the marks have a dimension of a = 1006 mm

.

• Tighten the bearing bolts (4) on the right and left (see in Maintenance chapter "Tightening

Torques").

110

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Special equipment

13.9 Hydraulic system

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WARNING!

Risk of injury from incorrect handling of liquids under high pressure. Escaping highpressure liquids may penetrate the skin and cause serious injury.

• Repair work on the hydraulic system may only be performed by authorised KRONE professional workshops.

• Depressurise the system before disconnecting lines.

• When working on the hydraulic system, wear personal protective equipment (protective goggles and protective gloves).

• High-pressure liquid that is escaping from a small opening is virtually invisible. Therefore use a piece of cardboard or something similar when searching for leaks.

• If liquid penetrates the skin, consult a doctor immediately. The liquid must be removed from the body as quickly as possible. Danger of infection! Physicians who are not familiar with this area must consult appropriate information from a competent medical source.

• Check the hydraulic hoses at regular intervals and replace them if damaged or worn! Only original KRONE spare parts are permitted to be used as replacement lines as they correspond to the technical requirements of the manufacturer.

• Before the pressure in the system builds up again, ensure that all line connections are tight.

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13.9.1 Filling Quantities and Lubricant Designations

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Designation

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Oil tank

Filling quantity

10 L

Specification

HLP 46 (ISO VG 46)

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Note - Observe maintenance intervals

Effect: Long expected service life of machine

• With bio-degradable oils always observe the change intervals because of the ageing of the oils.

111

Special equipment

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13.9.2 Oil Tank

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Figure 78

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Note! - Do not mix different types of oil.

Effect: Damage to the machine

• Never mix different types of oil.

• Before changing the type of oil, consult customer service. Never use engine oil.

112

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Special equipment

Pos: 41.34 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Figure 79

13.9.3 Checking the oil level

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Check the hydraulic oil level after every 10 operating hours of the cross conveyor.

To do this:

• Lower the machine and switch off the engine.

• Unscrew and remove the ventilation filter (2) (with measuring rod).

• • Use a lint-free cloth to clean the ventilation filter (2) and insert it again completely.

• Pull out the ventilation filter (2) again.

• The oil level must lie between the min. and max. mark.

• Top off with hydraulic oil if necessary.

• Screw in and tighten the ventilation filter (2).

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13.9.4 Oil change

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Change the hydraulic oil every 500 hours (but at least once a year).

• Unscrew and remove the ventilation filter (2) (with measuring rod).

• Screw out the oil drain plug (3).

• Collect the used oil in a suitable drip pan.

• Screw in the oil drain plug (3).

• Top up oil (2) (the oil level must lie between the min. and max. mark).

• Screw in and tighten the ventilation filter (2).

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113

Special equipment

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13.9.5 Replacing the hydraulic oil filter

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Figure 80

Note

Ensure total cleanliness when changing the filter

Properly dispose of filter cartridge that was removed

Replace the hydraulic oil filter before every season (but at least once year)

• Unscrew the screw cover (1).

• Lift the filter insert (2) and allow hydraulic oil to drip out.

• Remove the filter insert and dispose of it correctly.

• Moisten the seal surface of the new filter insert with oil and set it in place.

• Tighten the screw cover (1).

EC800044

114

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Placing in Storage

14 Placing in Storage

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• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

• Before placing the machine in winter storage, clean inside and outside thoroughly. Dirt adducts humidity and causes corrosion. If you use a high-pressure cleaner to do this, do not keep a stream of water directed at bearing points.

• After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Lubricate the machine thoroughly.

• Disassemble the PTO shaft. Grease the protective tubes of the PTO shaft to prevent freezing. Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

• Oil all joint points!

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Use only original KRONE replacement parts.

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CAUTION!

The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks.

• To remove load from the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease and direct sunlight, etc.

• Perform the necessary repair tasks during the time immediately after the harvest season.

Draw up a list of all replacement parts you will need. This will make it easier for your

KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

115

Before the Start of the New Season

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15 Before the Start of the New Season

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• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

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• Vent the friction clutch to release the adhesion of the friction lining.

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116

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Before the Start of the New Season

15.1 Friction Clutch

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Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

Pos: 43.11 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

2

1

EC-257-0

Fig. 81

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

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117

Disposal of the machine

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16

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Disposal of the machine

16.1

=== Ende der Liste für T extmar ke Inhalt ===

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

118

17 Index

A

Abrasion Limit ..................................................... 91

Additional equipment and spare parts ................ 14

Adjusting Skids ................................................. 104

Adjusting the conditioner plate ........................... 65

Adjusting the cutting height ................................ 60

Adjusting the Guards .......................................... 61

Adjusting the roller conditioner (optional extra/

CRI) ................................................................. 68

Adjusting the roller distance................................ 68

Adjusting the Swath Width .................................. 66

Adjusting the Tedder Speed ............................... 64

Adjustment for Swathing ..................................... 66

After Shearing Off ............................................... 98

Aligning the Cutter Bar ........................................ 83

Ambient Temperature ......................................... 37

Angular gearbox ........................................... 79, 80

Attaching Safety Labels and Information Labels 32

B

Basic safety instructions ..................................... 12

Before the Start of the New Season ................. 116

Behaviour in hazardous situations and when accidents occur ............................................... 23

Blade Changing on Cutting Discs ....................... 92

Blade Quick-Fit Device ................................. 86, 94

Blade screw connection ...................................... 85

Blade Screw Connection .................................... 93

C

Checking and maintaining tyres ......................... 73

Checking the Cutter Blades and Blade Holder ... 84

Checking the material thickness of the leaf springs

........................................................................ 89

Checking the Material Thickness of the Leaf

Springs ............................................................ 88

Checking the material thickness of the retaining bolts ................................................................ 87

Checking the Material Thickness of the Retaining

Bolts ................................................................ 86

Children in danger .............................................. 13

Clamp and Buffer ................................................ 59

Clutching points .................................................. 40

Commissioning ................................................... 39

Connect the machine to the tractor .................... 13

Connecting the hydraulic lines ............................ 44

Connecting the Operation ................................... 45

Consumables ................................................ 20, 38

Contact for KRONE NORTHAMERICA .............. 32

Index

Conversion table ................................................ 11

Cross conveyor ................................................ 105

Cutter Blades ..................................................... 84

D

Danger zones ..................................................... 16

Dangers associated with certain activities

Work on the machine ..................................... 22

Working on wheels and tyres ......................... 23

Detaching the machine ...................................... 55

Deviating Tightening Torques ............................ 72

Direction Information ............................................ 8

Directories and References ................................. 7

Disposal of the machine

............................... 118

Driving and Transport ........................................ 57

F

Filling Quantities and Lubricant Designations . 111

Filling Quantities and Lubrication Designations for

Gearboxes ..................................................... 74

First installation .................................................. 39

Folding down the Safety Device ........................ 52

Friction Clutch .................................................. 117

From transport into working position .................. 51

Front guards ....................................................... 62

Function of the switches on the control unit54, 109

Further applicable documents ............................. 7

G

Gearbox for Top Roller Drive ............................. 81

H

Height of tractor lower suspension arms ........... 42

How to use this document ................................... 7

Hydraulic system .............................................. 111

Hydraulics ........................................................ 108

I

Identification Plate .............................................. 36

Importance of the operating instructions............ 12

Information Required for Questions and Orders 36

Input gearbox ..................................................... 76

Install the PTO shaft .................................... 42, 46

Intended use ...................................................... 12

Intermediate PTO shaft ...................................... 47

K

Keeping safety devices functional ..................... 18

L

Lateral guards .................................................... 61

119

Locking/releasing stop cock ............................... 53

Lubricating the intermediate PTO shaft ............ 101

Lubrication Chart .............................................. 102

M

Machine overview ............................................... 35

Maintenance ....................................................... 69

Maintenance - lubrication.................................. 100

Means of representation ....................................... 8

Notes with information and recommendations 10

Warning signs ................................................. 10

Means of Representation

Figures .............................................................. 8

Metric Thread Screws with Control Thread ........ 70

Metric Thread Screws with Countersunk Head and Hexagonal Socket.................................... 71

Metric Thread Screws with Fine Thread ............. 71

Mounting onto the Tractor............................. 40, 43

Mower Drive Gearbox ......................................... 78

O

Oil Level Check and Oil Change Intervals

(Gearboxes) .................................................... 74

Oil level check and oil change on the cutter bar . 82

Oil Tank............................................................. 112

Operation ............................................................ 50

Operational safety: Technically perfect condition

........................................................................ 14

P

Parking the machine safely ................................ 20

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................. 90

Periodical Inspection of the Leaf Springs ........... 88

Personal protective equipment ........................... 18

Personnel qualification........................................ 13

Placing in Storage ............................................. 115

Position and meaning of the safety stickers on the machine .......................................................... 26

Position of the Adhesive Safety Stickers on the

Cross Conveyor ............................................ 106

PTO shaft .................................................... 41, 100

R

Re-Ordering Safety Labels and Information Labels

........................................................................ 32

Re-Ordering this Document .................................. 7

Replacing the hydraulic oil filter ........................ 114

Replacing the linings ........................................... 95

Rotary hub with shear fuse (optional) ................. 96

120

S

Safely checking the oil level and changing the oil and filter element ........................................... 25

Safety ................................................................. 12

Safety chain ....................................................... 34

Safety Equipment ............................................... 33

Safety Instructions on the Machine .................. 105

Safety routines ................................................... 24

Safety signs on the machine .............................. 19

Safety stickers on the machine .......................... 26

Scope of Document ............................................. 8

Service life of the machine

............................. 12

Setting Conveyor Belt ...................................... 110

Setting for tractor track....................................... 63

Setting of the Ground Pressure ......................... 63

Settings .............................................................. 60

Sources of danger on the machine .................... 20

Special equipment ........................................... 104

Start-up .............................................................. 43

Stop cocks on the machine ................................ 33

Stopping and securing the machine .................. 24

Structural changes to the machine .................... 13

Support Jack ...................................................... 33

Supporting lifted machine and machine parts securely .......................................................... 24

Switching from working position to transport position ........................................................... 58

Swivel Gear ........................................................ 75

Swivelling parking support into transport position

................................................................. 49, 53

T

Target group of this document ............................. 7

Technical data .................................................... 37

Technical Data of the Machine .......................... 37

Term ..................................................................... 8

Tightening torques ............................................. 70

Tightening Torques for Locking Screws and Bleed

Valves on the Gearboxes .............................. 72

Traffic safety ...................................................... 19

Tyres .................................................................. 73

U

Using the safety chain........................................ 48

W

Wide spreading .................................................. 67

Workstations on the Machine ............................ 14

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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