Krone EasyCut 360, EasyCut 400 Operating Instructions

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Krone EasyCut 360, EasyCut 400 Operating Instructions | Manualzz

EasyCut 360

EasyCut 400

(from serial no.: 785 000)

Order no.: 150 000 011 03 en

Disc Mower

07.06.2016

Table of Contents

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CV0

EC Declaration of Conformity

We that the

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility,

Machine:

Type:

Disc Mower

EasyCut 360, EasyCut 400 to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/CE (machines).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture: Machine no.:

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Table of Contents

1

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Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 6

2.1

Validity ................................................................................................................................................ 6

2.2

Re-Ordering ........................................................................................................................................ 6

2.3

Further applicable documents ............................................................................................................ 6

2.4

Target group of this document ........................................................................................................... 6

2.5

How to use this document .................................................................................................................. 6

2.5.1

Directories and References ........................................................................................................ 6

2.5.2

Direction Information ................................................................................................................... 7

2.5.3

Term “Machine” ........................................................................................................................... 7

2.5.4

Figures ........................................................................................................................................ 7

2.5.5

Scope of Document ..................................................................................................................... 7

2.5.6

Means of representation ............................................................................................................. 7

3 Safety ..................................................................................................................................................... 10

3.1

Purpose of Use ................................................................................................................................. 10

3.2

Intended use ..................................................................................................................................... 10

3.3

Service life of the machine ............................................................................................................... 10

3.4

Safety Instructions and Accident Prevention Regulations ............................................................... 11

3.4.1

Personnel Qualification and Training ........................................................................................ 12

3.4.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................ 12

3.4.3

Safety-conscious work practices ............................................................................................... 12

3.5

Attached devices .............................................................................................................................. 13

3.6

PTO operation .................................................................................................................................. 13

3.7

Hydraulic system .............................................................................................................................. 14

3.8

Maintenance ..................................................................................................................................... 14

3.9

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 15

3.10

Inadmissible Modes of Operation ..................................................................................................... 15

3.11

Working in the vicinity of power transmission lines .......................................................................... 16

3.12

Identification Plate ............................................................................................................................ 17

3.13

Information Required for Questions and Orders .............................................................................. 17

3.13.1

Contact ...................................................................................................................................... 17

3.14

Safety stickers on the machine ........................................................................................................ 18

3.14.1

Position and meaning of the safety stickers on the machine .................................................... 18

3.14.2

Re-Ordering Safety Labels and Information Labels .................................................................. 23

3.14.3

Attaching Safety Labels and Information Labels ...................................................................... 23

4 Technical data ....................................................................................................................................... 24

4.1

Ambient Temperature....................................................................................................................... 24

5 Commissioning ..................................................................................................................................... 26

5.1

First installation ................................................................................................................................ 26

5.2

Special Safety Instructions ............................................................................................................... 26

5.3

Mounting onto the Tractor ................................................................................................................ 27

5.3.1

Clutching points ......................................................................................................................... 27

5.4

PTO shaft ......................................................................................................................................... 28

5.4.1

Length adjustment ..................................................................................................................... 28

6 Start-up .................................................................................................................................................. 30

6.1

Mounting onto the Tractor ................................................................................................................ 30

3

Table of Contents

6.2

Hydraulics ......................................................................................................................................... 31

6.2.1

Special Safety Instructions ........................................................................................................ 31

6.2.2

Connecting the hydraulic lines .................................................................................................. 31

6.3

PTO shaft ......................................................................................................................................... 33

6.4

Install the PTO shaft ......................................................................................................................... 34

6.5

Intermediate PTO shaft .................................................................................................................... 34

6.6

Swivelling parking support into transport position ............................................................................ 35

7 Driving and Transport .......................................................................................................................... 36

7.1

Switching from working position to transport position ...................................................................... 37

8 Operation ............................................................................................................................................... 38

8.1

From transport into working position ................................................................................................ 38

8.2

Before mowing ................................................................................................................................. 39

8.2.1

Folding down the Safety Device ............................................................................................... 40

8.3

Swivelling parking support into transport position ............................................................................ 41

8.3.1

Adjusting the lateral suspension arm ........................................................................................ 42

8.4

Headland Position ............................................................................................................................ 42

8.5

Detaching the machine..................................................................................................................... 43

9 Settings ................................................................................................................................................. 45

9.1

Adjusting the cutting height .............................................................................................................. 45

9.2

Setting the Relief Springs ................................................................................................................. 46

9.3

Setting of the pole protection mechanism ........................................................................................ 47

9.4

Checking the Transport Interlock ..................................................................................................... 48

10 Maintenance .......................................................................................................................................... 49

10.1

Special Safety Instructions ............................................................................................................... 49

10.1.1

Test run ..................................................................................................................................... 50

10.2

Spare Parts ...................................................................................................................................... 50

10.3

Tightening torques ............................................................................................................................ 50

10.3.1

Metric Thread Screws with Control Thread............................................................................... 50

10.3.2

Metric Thread Screws with Fine Thread ................................................................................... 51

10.3.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 51

10.3.4

Deviating Tightening Torques ................................................................................................... 52

10.4

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 52

10.4.1

Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 52

10.5

Main gearbox .................................................................................................................................... 53

10.6

Mower Drive Gearbox ...................................................................................................................... 54

10.7

Oil level check and oil change on the cutter bar .............................................................................. 55

10.7.1

Oil change ................................................................................................................................. 55

10.7.2

Checking the oil level ................................................................................................................ 55

10.7.2.1

Aligning the Cutter Bar ....................................................................................................... 55

10.8

Checking the Cutter Blades and Blade Holder ................................................................................ 57

10.8.1

Cutter Blades ............................................................................................................................ 58

10.8.2

Blade screw connection ............................................................................................................ 59

10.8.3

Blade Quick-Fit Device.............................................................................................................. 60

10.8.4

Periodical Inspection of the Leaf Springs.................................................................................. 61

10.8.5

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 62

10.8.6

Abrasion Limit ........................................................................................................................... 63

10.9

Blade Changing on Cutting Discs .................................................................................................... 64

10.9.1

Blade Screw Connection ........................................................................................................... 65

4

Table of Contents

10.9.2

Blade Quick-Fit Device.............................................................................................................. 66

10.10

Replacing the linings ........................................................................................................................ 67

10.11

Rotary hub with shear fuse (optional) .............................................................................................. 68

10.11.1

After Shearing Off ..................................................................................................................... 70

11 Maintenance – lubrication chart ......................................................................................................... 72

11.1

Special Safety Instructions ............................................................................................................... 72

11.2

PTO shaft ......................................................................................................................................... 72

11.3

Lubrication Chart .............................................................................................................................. 73

12 Placing in Storage ................................................................................................................................ 74

13 Before the Start of the New Season ................................................................................................... 75

13.1

Special Safety Instructions ............................................................................................................... 75

13.2

Test run. ........................................................................................................................................... 75

13.3

Friction Clutch .................................................................................................................................. 76

14 Special equipment ................................................................................................................................ 77

14.1

Special Safety Instructions ............................................................................................................... 77

14.2

Adjusting Skids ................................................................................................................................. 77

15 Disposal of the machine ...................................................................................................................... 78

15.1

Disposal of the machine ................................................................................................................... 78

16 Index ...................................................................................................................................................... 79

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To this Document

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To this Document

2.1 Validity

These operating instructions apply to disc mowers of the series:

EasyCut 360 EasyCut 400

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2.2 Re-Ordering

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If this document should become wholly or partially unusable, you can request a replacement document by stating the order number mentioned on the cover sheet.

2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5 How to use this document

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2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

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To this Document

2.5.2 Direction Information

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Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

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Throughout the rest of this document, the mower will also be referred to as the “machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

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2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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To this Document

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

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8

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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To this Document

9

Safety

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3

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Safety

3.1

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Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

3.2 Intended use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

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3.3

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Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

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10

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Safety

3.4 Safety Instructions and Accident Prevention Regulations

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1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

11

Safety

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3.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

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3.4.2

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Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example

, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.4.3 Safety-conscious work practices

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Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

12

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3.5

Safety

Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

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3.6 PTO operation

1  Use only PTO shafts specified by the manufacturer!

2  The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3  Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4  Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5  When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6  Always make sure that the PTO shaft is properly installed and secured!

7  Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8  Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9  Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10  Never switch on the PTO if the engine is switched off!

11  No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12  Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14  Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15  Place the disconnected PTO shaft onto the support provided!

16  After detaching the PTO shaft, attach the protective cover to the PTO end!

17  If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

13

Safety

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3.7 Hydraulic system

1  The hydraulic system is pressurised!

2  When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

3  When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

4  In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5  When searching for leaks, use suitable aids to avoid the risk of injury!

6  Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

7  Before working on the hydraulic system, depressurise the system and switch off the engine!

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8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

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3.8 Maintenance

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1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary!

3 When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

4 When replacing working tools with cutting edges, use suitable tools and gloves!

5 Oils, greases and filters must be disposed of correctly!

6 Always disconnect the power supply before working on the electrical system!

7 If protective devices and guards are subject to wear, check them regularly and replace them in good time!

8 When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

9 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

14

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Safety

3.9

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Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

3.10

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Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

15

Safety

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3.11

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Working in the vicinity of power transmission lines

1  Always take great care when working under or in the vicinity of power transmission lines.

2  Ensure that when in operation or being transported, the machine cannot exceed a total height of approx. 4m.

3  If there is any need to travel under overhead lines, the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator.

4  Always keep the safety distances according to the table.

Rated voltage kV

To 1

Above 1 to 110

Above 101 to 220

Above 220 to 380

Safe distance from overhead lines m

3

4

1

2

16

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3.12 Identification Plate

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Safety

EC-120-2

Fig. 1:

The machine data are specified on the type plate (1). It is attached to the carrying bar.

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3.13

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Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

3.13.1 Contact

Pos: 31 /BA/AdressenAdresse M aschinenfabri k KRON E Spell e @ 444\mod_1460097223706_78.docx @ 3031795 @ @ 1 Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

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17

Safety

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3.14 Safety stickers on the machine

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WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

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3.14.1 Position and meaning of the safety stickers on the machine

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1 4 3 2 2

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Fig. 2

3

EC400016_3

18

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1 Order No. 27 007 982 0 (1x)

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With green main gearbox a b

27 007 982 0 c

MAX.

540/

MAX.

200 bar

Safety a)

Danger from improper operation and ignorance

Improper operation and ignorance of the machine as well as inappropriate behaviour in dangerous situations cause a danger to life for operators and third parties.

• Prior to start-up, read and observe operating instructions and safety instructions. b)

Danger from electric shock.

Serious injuries due to voltage flashover when machine parts come too close to high-voltage transmission lines.

• Keep the stipulated safety distance to electrical high-voltage transmission lines. c)

Danger when exceeding the maximum permissible

PTO speed or the maximum permissible operating pressure.

When exceeding the permissible PTO speed, machine parts may be destroyed or be flung out uncontrollably.

When exceeding the maximum permissible operating pressure, hydraulic parts may be damaged.

Thus persons may get seriously hurt.

• Note the permissible PTO speed.

• Note the permissible operating pressure.

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19

Safety

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1 4 3 2 2

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Fig. 3

3

EC400016_3

20

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1 Order No. 27 007 983 0 (1x)

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With beige main gearbox a b c

Safety a)

Danger from improper operation and ignorance

Improper operation and ignorance of the machine as well as inappropriate behaviour in dangerous situations cause a danger to life for operators and third parties.

• Prior to start-up, read and observe operating instructions and safety instructions. b)

Danger from electric shock.

Serious injuries due to voltage flashover when machine parts come too close to high-voltage transmission lines.

• Keep the stipulated safety distance to electrical high-voltage transmission lines. c)

Danger when exceeding the maximum permissible

PTO speed or the maximum permissible operating pressure.

When exceeding the permissible PTO speed, machine parts may be destroyed or be flung out uncontrollably.

When exceeding the maximum permissible operating pressure, hydraulic parts may be damaged.

Thus persons may get seriously hurt.

• Note the permissible PTO speed.

• Note the permissible operating pressure.

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21

Safety

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1 4 3 2 2

3

Fig. 4

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2) Order No. 939 576 0 (3x) a b c

EC400016_3 a)

Danger from turning machine parts

There is a risk of injury as machine parts may still continue to run for a certain time after being switched off

• Do not touch any moving parts of the machine.

• Wait until the machine parts have come to a complete stop. b)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Before start-up, move guards into protective position. c)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Keep your distance when the machine is running.

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22

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3) Order no. 942 196 1 (4x)

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Safety

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

• While parts are moving, never reach into areas where there is a risk of being crushed.

942 196 -1

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4) Order No. 27 002 459 0 (1x)

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Danger due to machine parts that fold down or swivel out unintentionally

Danger of injury for road users due to machine parts that fold down or swivel out unintentionally.

• Each time before transporting the machine or driving on roads, make sure that the stop cock is closed.

27 002 459 0

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3.14.2 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

3.14.3

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Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

23

Technical data

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4 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

Type

Working width

Number of mowing discs

Number of mower drums

Acreage

Power consumption

PTO speed

Hydraulic connections required

[mm]

[ha/h]

[kW/HP]

[rpm]

Service weight

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[kg]

*) EW= Single-action control unit

**) DW= Double-action control unit

EasyCut 360

3570

4

4

4,0 – 4,5

53 / 72

540

1 x single-action* / 1x double-action** approx. 620

EasyCut 400

3985

5

4

4,5 – 5,0

60 / 82

540

1 x single-action* / 1x double-action** approx. 700

4.1 Ambient Temperature

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Ambient temperature

Temperature range for machine operation

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-5 to +45°C

24

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This page has been left blank deliberately!!

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Technical data

25

Commissioning

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5

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Commissioning

5.1 First installation

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The document "Assembly Instructions" describes how to install the device for the first time.

5.2 Special Safety Instructions

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WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving.

Thus there is a risk of serious injuries or death.

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• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

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Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

26

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5.3

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Mounting onto the Tractor

5.3.1 Clutching points

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I II

Commissioning

Figure. 5

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There are 2 possibilities for attaching the mowing unit

I)

The steerable pinions are designed according to cat. II + cat. III. Generally, the mowing unit is attached to the tractor at pos. 1 (cat. III). When using broad tractors or when working in combination with front mowing units (working width of approx. 2.8 - 3.2 m), the mowing unit should be attached at pos. 2.

II)

In addition, the steerable pinions (1) in pos.1 and pos. 2 can be adjusted by X = 50 mm.

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27

Commissioning

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5.4

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PTO shaft

5.4.1 Length adjustment

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Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against

Pos: 46.17 /BA/Erstinbetriebnahme/EasyC ut/Ankuppel n Bild EC 360/400 @ 11\mod_1222779969555_78.docx @ 143375 @ @ 1 unwanted opening after the machine has been connected to the tractor.

Figure 6

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• Attach the machine onto the lower suspension arm (1) of the tractor.

• Hook the top link (2) into the upper hole of the 3-point support.

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28

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Commissioning

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

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Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

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EC-0-108

Figure 7

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The length of the PTO shaft (1) must be adjusted.

• Disassemble the PTO shaft.

• Install each half (1) and (2) on the tractor and machine side respectively.

• Check the special section tubes and guard tubes.

• Shorten the special section tubes and guard tubes to such an extent that the PTO shaft can still be pushed together by at least 150 mm in its shortest operating position. (This clearance is required to be able to push together the PTO shaft when the pole protection mechanism is triggered.)

• Coverage of at least 200 mm (shift length) must be ensured for the special section tubes and guard tubes in every operating position.

• For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer.

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29

Start-up

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6

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Start-up

6.1 Mounting onto the Tractor

Pos: 48.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 48.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Achsl asten Beei ntr ächtigung der Lenkfähig keit @ 9\mod_1220866555985_78.docx @ 128119 @ @ 1

Warning - Impairment of the steerability of the tractor.

Effect: Damage to the tractor or the machine.

The attachment of implements at the front and rear must not cause exceedance of the max. permissible weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted accessory unit, the front axle must always be loaded with

Pos: 48.5 /BA/Ersti nbetriebnahme/EasyC ut/Ankuppeln Bild EC 360/400 @ 11\mod_1222779969555_78.docx @ 143375 @ @ 1 a minimum 20% service weight of the tractor.

Make sure that these prerequisites are met prior to driving.

Figure 8

Pos: 48.6 /BA/Ersti nbetriebnahme/EasyC ut/Ankuppeln T ext EC 280/320 ( 280/320C V-Q) @ 9\mod_1220537421383_78.docx @ 126948 @ @ 1

• Attach the machine onto the lower suspension arm (1) of the tractor.

• Hook the top link (2) into the upper hole of the 3-point support.

Pos: 48.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

30

Pos: 48.8 /Überschriften/Überschriften 2/F-J/HH ydrauli k @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

Start-up

6.2

Pos: 48.9 /Überschriften/Überschriften 3/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

Hydraulics

6.2.1 Special Safety Instructions

Pos: 48.10 /BA/Sicherheit/H ydr auli k/Warnung - Anschluss der H ydrauli klei tungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 48.11 /Ü berschriften/Ü berschriften 3/F-J/HH ydr auli kl eitungen anschließ en @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

6.2.2 Connecting the hydraulic lines

Pos: 48.12 /BA/Sicherheit/H ydr auli k/WARNUNG - Vertauschen der H ydrauli kkl eitungen, wenn EW @ 9\mod_1220871857985_78.docx @ 128182 @ @ 1

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Pos: 48.13 /BA/Sicherheit/H ydr auli k/Achtung - Verschmutzung der H ydrauli kanlag e @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Pos: 48.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

31

Start-up

Pos: 48.15 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild EC 360/400 @ 11\mod_1222780390102_78.docx @ 143419 @ @ 1

Figure 9

Pos: 48.16 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/Hi nweis H ydrauli kaufkl eber beachten @ 175\mod_1371705374532_78.docx @ 1491925 @ @ 1

Note

Connect the hydraulic lines correctly

• The hydraulic hoses are identified by coloured hose clips.

Pos: 48.17 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Steuergerät 1xD W/1xEW @ 10\mod_1221486614995_78.docx @ 133999 @ @ 1

Both a double-action and a single-action control unit are required on the tractor to operate the machine.

Pos: 48.18 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Anschl uss H ydr auli kl eitung EC 360/400 @ 11\mod_1222780580915_78.docx @ 143441 @ @ 1

Pos: 48.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Control unit (1) double-action (red 2/blue 2):

• Swivels the mowing unit from transport position into headland position or vice versa.

Single-action control unit (2) (red 1):

• Raises and lowers the mowing unit.

32

Pos: 48.20 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

6.3

Pos: 48.21 /BA/Sicherheit/Gel enkwell e/Gefahr - Sich drehende Gel enkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

PTO shaft

Start-up

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 48.22 /BA/Sicherheit/Gel enkwell e/Gefahr - F alsche Z apfwellendr ehzahl 540 U /mi n @ 9\mod_1220868351329_78.docx @ 128138 @ @ 1

Danger! - Incorrect PTO speed

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 540 rpm.

• Before switching on the PTO, make sure that you have selected the correct PTO speed.

Pos: 48.23 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Pos: 48.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

33

Start-up

Pos: 48.25 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle monti eren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

6.4 Install the PTO shaft

Pos: 48.26 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Anbau Gelenkwelle EC 360/400 Bild @ 11\mod_1222782678868_78.docx @ 143463 @ @ 1

Figure 10

Pos: 48.27 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Anbau Gelenkwelle gezogene/angehängte EasyC uts @ 9\mod_1220874876438_78.docx @ 128292 @ @ 1

Pos: 48.28 /Ü berschriften/Ü berschriften 2/U-Z/Z Z wischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1

• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

• Secure the PTO shaft guard against turning with the retaining chain (2).

6.5 Intermediate PTO shaft

Pos: 48.29 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle Bild EC 360/400 @ 11\mod_1222782747336_78.docx @ 143485 @ @ 1

Figure 11

Pos: 48.30 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle T ext EC 280/320 @ 10\mod_1221208014307_78.docx @ 132379 @ @ 1 The intermediate PTO shaft for the mowing unit drive is coupled to the gearbox via the friction clutch (1) and to the mowing unit via the free-wheel (2). Fasten support chain (3) to the mower.

Pos: 48.31 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 48.32 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

34

Pos: 48.33 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

6.6 Swivelling parking support into transport position

Pos: 48.34 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 360/400 @ 11\mod_1222851320630_78.docx @ 143709 @ @ 1

Start-up

Figure 12

Pos: 48.35 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze i n Tr ansportstellung schwenken @ 12\mod_1223983226897_78.docx @ 149837 @ @ 1

After the machine is attached, swivel the parking support into transport position.

• Use the three-point hydraulic system to raise the parking support somewhat.

• Swivel the parking support (2) into transport position and lock it in place with the bolt (1).

Pos: 49 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

35

Driving and Transport

Pos: 50.1 /Überschriften/Überschriften 1/F-J/F ahr en und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

7 Driving and Transport

Pos: 50.2 /BA/Sicher heit/Fahren und Transport/Warnung - Transport / Str aßenfahrt @ 295\mod_1412076613597_78.docx @ 2318257 @ @ 1

WARNING! - Transport travel on roads

Accidents may occur when the following points are not observed during transport travel on roads. Thus there is a risk of serious injuries or death.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

• When being transported on public roads, the mower must be lifted.

• In the transport position of the mower, always observe the larger height of the vehicle.

• Riding on the mower is not permitted.

Pos: 50.3 /BA/Sicher heit/Fahren und Transport/Absperrhahn/Transport / Str aßenfahr t Absperr hähne schli eß en/Verriegelung einr asten EC 360/400 @ 11\mod_1222849440536_78.docx @ 143621 @ @ 1

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• In transport position, always close the hydraulic shut-off valves.

• Always make certain that the lock (1) has snapped into place.

Pos: 50.4 /BA/Sicher heit/Fahren und Transport/Transport / Straßenfahr t Z usatz für EC 360/400 @ 11\mod_1222784296368_78.docx @ 143551 @ @ 1

Pos: 50.5 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• Raise the mowing unit during road transport only high enough so that the tractor lighting is not covered for traffic behind the tractor.

• An additional light must be mounted in the rear for travel after dark (if necessary an attachable light must be mounted)!

• Take into account the wide extension radius of the mowing unit when driving around curves!

36

Pos: 50.6 /Überschriften/Überschriften 2/U-Z/VVon Arbeitsstellung i n Tr ansportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

Driving and Transport

7.1 Switching from working position to transport position

Pos: 50.7 /BA/Sicher heit/Fahren und Transport/U mschwenken des M ähwer ks in Tr ansportstell ung EC 360/400 @ 11\mod_1222783168868_78.docx @ 143529 @ @ 1

Danger! - Swinging the mowing unit into transport position

Effect: Danger to life or serious injuries.

• Before swivelling the mowing unit into transport position, turn off the PTO (caution: The cutting discs continue to run after the drive is turned off).

• The mowing unit may be swivelled only when the mowing unit has come to a complete standstill.

• Swivel or approach the mower only when the machine has come to a complete standstill!

• Always take into consideration the increased vehicle length when the mowing unit is in transport position.

• Riding on the mowing unit is not permitted.

Pos: 50.8 /BA/F ahren und Tr ansport/EasyCut/F ahr en-Tr ansport Bild EC 360/400 @ 11\mod_1222847073693_78.docx @ 143577 @ @ 1

• Take into account the wide extension radius of the mowing unit when driving around curves!

2

3

1

4

Figure. 13

Pos: 50.9 /BA/F ahren und Tr ansport/EasyCut/F ahr en/Transport Text EC 360/400 @ 34\mod_1256032750400_78.docx @ 325347 @ @ 1

For transport / road travel, the disc mower must be swivelled back.

To do this:

• Swivel the parking support (4) into transport position and lock it into position with the bolt

(see chapter on start-up entitled "Swivelling the Parking Support into Transport Position").

• Activate the single-action control valve (red 1) on the tractor side to lift the cutter bar.

• Activate the double-action control valve (red 2 / blue 2) on the tractor side for the swivel cylinder. The mowing unit moves to transport position.

• Close the hydraulic shut-off valves (2).

Pos: 51 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

37

Operation

Pos: 52.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

8

Pos: 52.2 /Überschriften/Überschriften 2/U-Z/VVon Transport i n Arbeitsstell ung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1

Operation

8.1 From transport into working position

Pos: 52.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Absenken des M ähwer ks in Arbeitsstell ung EC 280/320 @ 9\mod_1220879244798_78.docx @ 128439 @ @ 1

Danger! - Lowering the mowing unit into the working position

Effect: Danger to life, injuries or damage to the machine.

• Lower the mowing unit only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• Switch on the PTO only when the mowing unit is resting on the ground.

Pos: 52.4 /BA/Bedi enung /EasyC ut/Heck/Transpor t in Ar beitsstellung Bil d EC 360/400 @ 11 \mod_1222850589521_78.docx @ 143665 @ @ 1

Figure 14

Pos: 52.5 /BA/Bedi enung /EasyC ut/Heck/Von Tr ansport in Ar bei tsstellung T ext EC 360/400 @ 34\mod_1256033326103_78.docx @ 325397 @ @ 1

• Before swivelling from transport into working position, open the hydraulic shut-off valves first.

• Activate the double-action control valve (red 2 / blue 2) on the tractor side and swivel the mowing unit into headland position.

• Activate the single-action control unit (red 1) on the tractor side and lower the mowing unit.

Pos: 52.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

38

Pos: 52.7 /Überschriften/Überschriften 2/U-Z/VVor dem M äheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1

Operation

8.2 Before mowing

Pos: 52.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Arbeitseinsatz / M ähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1

DANGER! - Using the machine for work

Effect: Danger to life, injuries or damage to the machine.

• The glide skids must rest on the ground before start-up and during work

• Maintain an adequate safety distance from the cutting tools during operation

• There is danger of foreign objects being forcibly ejected even when the machine is operated properly. Persons must therefore be directed out of the danger zone of the machine.

• Special care should be taken when working near roads and buildings)

Pos: 52.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Uner wartete Bewegung der Schneidwer kzeug e bzw. des M ähwer kes @ 299\mod_1412937148121_78.docx @ 2341087 @ @ 1

WARNING!

Foreign bodies may be hurled up during the operation.

Thus there is a risk for persons staying in the danger zone to be seriously hurt or killed.

Therefore the following points must be observed before the machine is used:

• The mower must be in working position.

• Move protective equipment into protective position and make sure that it is not damaged.

• Replace damaged protective equipment immediately.

• Instruct persons to leave the danger zone.

Pos: 52.10 /BA/Bedienung /EasyC ut/Hi nweis Bei m M ähen Steuer ventil schwi mmstellung/senken @ 9 \mod_1220881412391_78.docx @ 128661 @ @ 1

• Special care should be taken when working near roads and buildings.

• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and cutting discs or mower drums are not damaged, worn or missing; replace them, if necessary!

Pos: 52.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note! - While mowing

Effect: Proper use of the machine

• Leave control unit(s) in the "Lower" or "Float position" position for work.

39

Operation

Pos: 52.12 /Ü berschriften/Ü berschriften 3/P-T/SSchutzeinrichtung her unter kl appen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1

8.2.1 Folding down the Safety Device

Pos: 52.13 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - F ortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 52.14 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Bil d EC 280/320 @ 9\mod_1220881288751_78.docx @ 128639 @ @ 1

Figure 15

Pos: 52.15 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Text EC 280/320 @ 9\mod_1220881170095_78.docx @ 128618 @ @ 1

Prior to moving the machine into the transport position, fold down the folded-up side guard (1) of the machine.

Pos: 52.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

40

Pos: 52.17 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

Operation

8.3 Swivelling parking support into transport position

Pos: 52.18 /BA/Bedienung /EasyC ut/Abstellstütze/Achtung Abstellstütze ei ngekl appt EC 280/320 CV- Q @ 10\mod_1221637532743_78.docx @ 135563 @ @ 1

Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support(s) is/are raised or folded in and secured in place with a bolt!

Pos: 52.19 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 360/400 @ 11\mod_1222851320630_78.docx @ 143709 @ @ 1

Figure 16

Pos: 52.20 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze einkl appen @ 10\mod_1221637774150_78.docx @ 135584 @ @ 1 Fold the parking support (2) in to the working position of the disc mower and lock it in place with the bolt (1).

Pos: 52.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

41

Operation

Pos: 52.22 /Ü berschriften/Ü berschriften 3/P-T/SSeitliche Lenker einstell en @ 9\mod_1220882767235_78.docx @ 128767 @ 3 @ 1

8.3.1 Adjusting the lateral suspension arm

Pos: 52.23 /BA/Sicherheit/EasyCut/Gefahr - Einstellung der U nterlenkerhöhe am Tr aktor @ 9\mod_1220882859813_78.docx @ 128789 @ @ 1

Danger! - Height adjustment of the lower suspension arms on the tractor

Effect: Danger to life, injuries or damage to the machine.

• Switch off the PTO.

• Secure the tractor against rolling.

• Do not step into the space between the tractor and the machine.

Pos: 52.24 /BA/Bedienung /EasyC ut/H öhenei nstellung/H öhenei nstellung bei m M ähen über di e U nterlenker am Traktor Bild EC 360/400 @ 11\mod_1222851491052_78.docx @ 143731 @ @ 1

Figure 17

Pos: 52.25 /BA/Bedienung /EasyC ut/H öhenei nstellung/H öhenei nstellung 20 mm beim Mähen über di e U nterlenker am Tr aktor. @ 9\mod_1220882038173_78.docx @ 128725 @ @ 1 During mowing, the height of the 3-point support must be adjusted so that the lateral suspension arms (1) in the front area (1) are a = about 20 mm higher than in the rear area (2).

The setting can be selected via the height adjustment of the lower suspension arms on the tractor.

Pos: 52.26 /Ü berschriften/Ü berschriften 2/U-Z/VVorgewendestellung @ 0\mod_1196414916041_78.docx @ 8116 @ 2 @ 1

8.4 Headland Position

Pos: 52.27 /BA/Sicherheit/Vorg ewendestell ung/Gefahr - Vorgewende M ähwer ke EC 280/320 C V-Q @ 10\mod_1221544654385_78.docx @ 134415 @ @ 1

Pos: 52.28 /BA/Bedienung /EasyC ut/H eck/Vorgewende @ 9\mod_1220881871173_78.docx @ 128704 @ @ 1

Pos: 52.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Lifting the mowing unit from the working position into headland position

Effect: Danger to life, injuries or damage to the machine.

• Lift the mowing unit into headland position only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

In headland position, lift the disc mower by activating the single-action control unit on the tractor side.

42

Pos: 52.30 /Ü berschriften/Ü berschriften 2/A-E/AAbbau der Maschi ne @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

Operation

8.5 Detaching the machine

Pos: 52.31 /BA/Sicherheit/Eas yCut/Gefahr - M aschine abstell en_mit H ydr auli kschl auch @ 9\mod_1220883208423_78.docx @ 128830 @ @ 1

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Park the machine on a solid and even surface.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

• Secure the tractor against rolling.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised! Move the appropriate control valves into the flow position.

• When detaching the machine, do not walk between the tractor and the machine!

Pos: 52.32 /BA/Sicherheit/EasyCut/Gefahr - M aschine Abstell en Entl astungsfeder n EC 360/400 @ 11\mod_1222851897786_78.docx @ 143751 @ @ 1

Danger! - Switch off the machine

Effect: Danger to life or serious injuries

• The mowing unit may not be parked in the working position. The compensation springs are under tension. Danger to life!

Pos: 52.33 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunschwenken Bil d EC 360/400 @ 11\mod_1222852218161_78.docx @ 143775 @ @ 1

Figure 18

Pos: 52.34 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunterlassen EC 360/400 @ 11\mod_1222852357474_78.docx @ 143797 @ @ 1

• Swivel the parking support (2) down and secure it in place with the bolt (1).

• Move the mowing unit to the transport position and place it on the parking support. Lower the cutter bar to the ground.

Pos: 52.35 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

43

Operation

Pos: 52.36 /BA/Bedienung /EasyC ut/Gel enkwell e/Gel enkwelle / H ydrauli kschlauch abkuppel n Bild EC 360/400 @ 11\mod_1222852796896_78.docx @ 143819 @ @ 1

Figure. 19

Pos: 52.37 /BA/Bedienung /EasyC ut/Gel enkwell eGelenkwelle / H ydrauli kschlauch abkuppeln Text EC 360/400 (2016-03-14 16:05:54) @ 34\mod_1256033653869_78.docx @ 325422 @ @ 1

• Remove the PTO shaft (1) from the tractor and place it onto the storage surface (2).

• Lock the shut-off valves.

• Disconnect the hydraulic hose (1.2) from the tractor (set the dust cap in place).

• Release the upper link and pull out the bolt on the machine side or unhook the upper link.

• Pull off the lower suspension arm / release the catch hook.

Pos: 53 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

44

Pos: 54.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

Settings

9 Settings

Pos: 54.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Ei nstellarbeiten angebaute Maschi nen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1

DANGER! - Unexpected movement of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

Pos: 54.3 /Überschriften/Überschriften 2/A-E/EEinstell en der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1

• Switch off engine.

• Remove the ignition key and carry it with you.

• Secure the tractor against rolling away.

9.1 Adjusting the cutting height

Pos: 54.4 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe Bild EC 280/320 @ 9\mod_1220960163568_78.docx @ 130227 @ @ 1

Figure 20

Pos: 54.5 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe größ er_g eringer EC280/320 @ 9\mod_1220960304209_78.docx @ 130271 @ @ 1

The cutting height is adjusted via the top link (1).

To do this:

• Swivel the parking support(s) down

• Lower the machine into working position and set it down on the parking support(s).

• Rotate the top suspension arm (1).

• Fold in the parking support(s).

Top suspension arm longer = bigger cutting height

Top suspension arm shorter = smaller cutting height

Pos: 54.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

45

Settings

Pos: 54.7 /Überschriften/Überschriften 2/A-E/E/Entl astungsfeder n einstell en @ 387\mod_1445259926661_78.docx @ 2774908 @ 2 @ 1

9.2 Setting the Relief Springs

Pos: 54.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Einstell ung an den Entlastungsfedern @ 0\mod_1196751594562_78.docx @ 12575 @ @ 1

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

• The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation springs are removed while in the working position.

• The lower threaded blocks on the compensation springs must be fully screwed in.

Pos: 54.9 /BA/Einstell ung en/Mähwer ke/EasyC ut/Bodendruck/Bodendruck allgemeiner T ext all e EC @ 0 \mod_1196667271181_78.doc x @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 54.10 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder Bil d EC 360/400 @ 11 \mod_1222853370146_78.docx @ 143885 @ @ 1

Figure 21

Pos: 54.11 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Ei nstellung Entl astungsfeder Hinweis @ 9\mod_1220959634584_78.docx @ 130077 @ @ 1

Note

To adjust the compensation springs, set the disc mower to transport position. Only in this position, can and may the position for the screw of the adjusting lever for the pretensioning of the compensation springs be changed.

Pos: 54.12 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder Positi on a/b @ 9\mod_1220960075381_78.docx @ 130208 @ @ 1

Position "a" = lowest compensation

Position "b" = highest compensation

Pos: 54.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

46

Pos: 54.14 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Pfahlsicherung @ 9\mod_1220961168693_78.docx @ 130388 @ 2 @ 1

9.3 Setting of the pole protection mechanism

Pos: 54.15 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung Bil d EC 360/400 @ 11 \mod_1222853582130_78.docx @ 143907 @ @ 1

Settings

Figure 22

Pos: 54.16 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung EC 360/400 @ 34\mod_1256037786994_78.docx @ 325472 @ @ 1 In order to protect the disc mower against damages during driving over obstacles, it is equipped with a so-called pole protection mechanism.

The adjustment of the pole protection mechanism is carried out via a pressure limiting valve (1).

This valve is preset in the factory and must not be changed.

After the pole protection mechanism is triggered, the mowing unit swings back and upwards.

This makes it possible to “pass over” small obstacles, such as stones. By activating the doubleaction control valve, the mowing unit will swivel again to the working position.

Pos: 54.17 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

47

Settings

Pos: 54.18 /Ü berschriften/Ü berschriften 2/P-T/PPrüfen der Transportverriegel ung @ 11\mod_1222853984677_78.docx @ 143949 @ 2 @ 1

9.4 Checking the Transport Interlock

Pos: 54.19 /BA/Ei nstellungen/M ähwer ke/EasyCut/Die Transportverriegel ung allgemein bei Transpor tfahrt EC 360/400 @ 11\mod_1222859222896_78.docx @ 144038 @ @ 1

The transport interlock (1) prevents the mowing unit from swaying back and forth while it is being transported.

Pos: 54.20 /BA/Sicherheit/F ahren und Tr ansport/Tr ansportverriegelung/Tr ansport/Straß enfahrt Pr üfen der Transpor tverrieg elung @ 11\mod_1222854543693_78.docx @ 143973 @ @ 1

Danger! - Checking the Transport Interlock

Effect: Danger to life, injuries or damage to the machine.

• Every time before using the transport interlock, check to make certain it locks into place properly (a) after being swivelled from working position to transport position. Make certain as well that it is unlocked when switching from transport back to work position (b).

Pos: 54.21 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pr üfen/Ei nstellen der Transportverriegel ung Bild EC 360/400 @ 11\mod_1222855801693_78.docx @ 144017 @ @ 1

1

4

3

2 a b

Figure 23

Pos: 54.22 /BA/Ei nstellungen/M ähwer ke/EasyCut/Enstellen der Transportverrieg elung EC 360/400 @ 11\mod_1222855550146_78.docx @ 143996 @ @ 1

If this is not the case, the transport interlock (1) must be readjusted via the fork piece (2).

To do this:

• Loosen nut (3)

• Turn the cable length on the fork piece (2) to shorten or lengthen it.

• Tighten nut (3)

Pos: 55 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC400029

48

Pos: 56.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

Maintenance

10

Pos: 56.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

10.1 Special Safety Instructions

Pos: 56.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Reparatur-,Wartungs- und Rei nigungsarbeiten @ 299\mod_1412929917833_78.docx @ 2341058 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving and thus there is a risk of injuries or death.

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

• Perform work on the disc mower only if it is in the working position.

Pos: 56.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Bei unregel mäßiger Kontr olle der Messer kli ngen und H altebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Pos: 56.5 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

49

Maintenance

Pos: 56.6 /Überschriften/Überschriften 3/P-T/PPr obel auf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

10.1.1 Test run

Pos: 56.7 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 56.8 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

10.2 Spare Parts

Pos: 56.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/WARNUNG - Ver wendung von nicht zug elassenen Ersatzteilen @ 308\mod_1417011577394_78.docx @ 2392925 @ @ 1

Pos: 56.10.1 /Ü berschriften/Ü berschriften 2/A-E/AAnzi ehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1

Warning! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

10.3 Tightening torques

Pos: 56.10.2 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit R egelgewi nde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

10.3.1 Metric Thread Screws with Control Thread

Pos: 56.10.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t R egelgewinde T abelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 56.10.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

Stability class

29

42

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0

5.9

4.4

8.7

5.1

10

10

25

49

85

15

36

72

125

18

43

84

145

135

210

425

571

730

200

310

610

832

235

365

710

972

1050 1220

1100 1550 1800

1450 2100 2450

50

Pos: 56.10.5 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit F eing ewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1

Maintenance

10.3.2 Metric Thread Screws with Fine Thread

Pos: 56.10.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t F eingewi nde Tabell e @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1

Tightening torque in Nm (unless otherwise stated)

A

M12 x

1.5:

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Pos: 56.10.7 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit Senkkopf und Innensechskant @ 323\mod_1424945970760_78.docx @ 2484818 @ 3 @ 1

5.6

Stability class

8.8 10.9 12.9

Tightening torque (Nm)

88 130 152

145

222

368

465

787

800

213

327

525

662

249

382

614

775

1121 1312

1148 1635 1914

2100 2650

A = thread size

(stability class can be seen on screw head)

10.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 56.10.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innens echskant T abelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 56.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

Stability class

23

34

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5

4.7

3.5

7

4.1

8

8

20

39

68

12

29

58

100

15

35

67

116

108 160 188

168 248 292

340 488 568

A

BM 400 0234

51

Maintenance

Pos: 56.12 /Ü berschriften/Ü berschriften 3/A-E/A/Abweichende Anziehdrehmomente @ 369\mod_1441722353234_78.docx @ 2702740 @ 3 @ 1

10.3.4 Deviating Tightening Torques

Pos: 56.13 /BA/War tung/Drehmomente / Anziehdrehmomente/Abweichendes Dr ehmoment EasyC ut @ 391 \mod_1445869003328_78.docx @ 2801980 @ @ 1

Screws / nuts MA [Nm]

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Pos: 56.14 /BA/War tung/Muttern und Schrauben ( 50h) anzi ehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1

Bearing housing for blade drum

300

50

50

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

Pos: 56.15 /Ü berschriften/Ü berschriften 2/F-J/FFüll meng en und Schmier mittel bezeichnungen der Getriebe @ 0\mod_1196951094046_78.docx @ 15335 @ 2 @ 1

10.4 Filling Quantities and Lubrication Designations for Gearboxes

Pos: 56.16 /BA/War tung/Mähwer ke/Hi nweis Ein Öl wechsel am M ähhol m ist nicht erforderlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Note

No oil change is required on the cutter bar.

Pos: 56.17 /BA/War tung/Tabellen_F üll mengen/M ähwer ke/T echnische D aten Betriebsstoffe Füll meng en EC 360/400 @ 11\mod_1222859817146_78.docx @ 144079 @ @ 1

Filling

Quantity

Main gearbox

Mower Drive Gearbox

Cutter bar EasyCut 360

Cutter bar EasyCut 400

Pos: 56.18 /BA/War tung/Zei tinter valle an den Getrieben 200 h @ 0\mod_1196951919921_78.docx @ 15373 @ 3 @ 1

[litres]

1,7 l

0,3l

8,0 l

9.0 l

Filtered oils

Brand name

SAE 90

Bio-degradable lubricants

Brand name

On request

10.4.1 Oil Level Check and Oil Change Intervals (Gearboxes)

Pos: 56.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours

(but at least once a year).

• Before using the machine always check the oil level.

• With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

52

Pos: 56.20.1 /Ü berschriften/Ü berschriften 2/F-J/H Hauptgetri ebe @ 0\mod_1197005740033_78.docx @ 15416 @ 2 @ 1

10.5 Main gearbox

Pos: 56.20.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild H auptgetriebe EC 360/400 @ 11 \mod_1222859922802_78.docx @ 144123 @ @ 1

Maintenance

Figure 24

Pos: 56.20.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 56.20.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version3 @ 1 \mod_1201255900073_78.docx @ 52826 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Screw out the oil drain plug (2)

• Collect the used oil in a suitable drip pan

• Screw in the oil drain plug (2)

• Top up the oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and locking screw (3) back in.

Pos: 56.20.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 56.20.6 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 56.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

53

Maintenance

Pos: 56.22.1 /Ü berschriften/Ü berschriften 2/K-O/MM äherantri ebsg etriebe @ 9\mod_1221045800746_78.docx @ 131475 @ 2 @ 1

10.6 Mower Drive Gearbox

Pos: 56.22.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild M äher antriebsgetri ebe EC 280/320 @ 9\mod_1221045935246_78.docx @ 131519 @ @ 1

EC-170-1

Figure 25

Pos: 56.22.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 56.22.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version5 @ 9 \mod_1221047052043_78.docx @ 131562 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Screw out the oil drain plug (1)

• Collect the used oil in a suitable drip pan

Pos: 56.22.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

• Screw in the oil drain plug (1)

• Top up the oil (2) (oil level up to hole (1))

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 56.22.6 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 56.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

54

Pos: 56.24.1 /Ü berschriften/Ü berschriften 2/K-O/OÖlstandskontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

10.7

Pos: 56.24.2 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

10.7.1 Oil change

Pos: 56.24.3 /BA/Wartung/Mähwerke/Hi nweis Ei n Öl wechsel am M ähhol m ist nicht erfor derlich. @ 68 \mod_1304577391388_78.docx @ 628708 @ @ 1

Pos: 56.24.4 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Note

No oil change is required on the cutter bar.

Maintenance

10.7.2 Checking the oil level

Pos: 56.24.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 56.24.6 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Pos: 56.24.7 /Ü berschriften/Ü berschriften 4/K-O/M ähhol m ausrichten @ 78\mod_1314108401323_78.docx @ 695220 @ 4 @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

10.7.2.1 Aligning the Cutter Bar

Pos: 56.24.8 /BA/Wartung/Mähwerke/M äher i n Arbeitsstell ung bringen @ 78\mod_1314106222410_78.docx @ 695194 @ @ 1

• Move the mower into the working position

Pos: 56.24.9 /BA/Wartung/Mähwerke/M ähhol m ausrichten EasyC ut @ 3\mod_1204721803648_78.docx @ 72358 @ @ 1

Pos: 56.24.10 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 26

Oil level check

• Align the cutter bar using a spirit level (1).

Crosswise

• Lay the spirit level on top of the cutting disc hub parallel to the direction of travel.

Lengthwise

• Lay the spirit level (1) on top of two mower discs.

EC-0-001

55

Maintenance

Pos: 56.24.11 /BA/Wartung/M ähwer ke/Öl kontr olle M ähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1

• Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop

Pos: 56.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-003

Fig. 27:

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutting disc hub

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

56

Pos: 56.26.1 /Ü berschriften/Ü berschriften 2/K-O/KKontroll e der M ähklingen und Messer halterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

Maintenance

10.8 Checking the Cutter Blades and Blade Holder

Pos: 56.26.2 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Fehl ende und beschädigte M ähklingen und M ähklingenhal ter ungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

Pos: 56.26.3 /BA/Wartung/Mähwerke/N ach Beendigung Schutz in Schutzstell ung bringen @ 10\mod_1221049079215_78.docx @ 131696 @ @ 1

Figure 28:

For inspecting and fitting of the blades, fold up the protective device (1) and secure the lock with spring cotter pin (2). Now you can access the blades.

Pos: 56.26.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

After the inspection and installation tasks are completed, move the protective device into its protective position and lock it.

57

Maintenance

Pos: 56.26.5 /Ü berschriften/Ü berschriften 3/K-O/MM ähkli ngen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

10.8.1 Cutter Blades

Pos: 56.26.6 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 56.26.7 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - Z u geri nge M aterialstär ke an den Mähkling en_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 56.26.8 /BA/Wartung/Mähwerke/M ähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

1

EC 253 0

Fig. 29

Pos: 56.26.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

58

Pos: 56.26.10 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschr aubverschl uss Haltebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1

10.8.2 Blade screw connection

Maintenance

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 56.26.11 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 30 min. 14 mm

EC-240-0

59

Maintenance

Pos: 56.26.12 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschnell verschluss H altebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1

10.8.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

Pos: 56.26.13 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 31 min. 14 mm

EC-239-0

60

Pos: 56.26.14 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Bl attfeder n @ 0\mod_1197268274609_78.docx @ 16464 @ 3 @ 1

10.8.4 Periodical Inspection of the Leaf Springs

Maintenance

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damages at least once a day or after contact with foreign objects.

• The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.

1 1

EC 225 0

Fig. 32

Pos: 56.26.15 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Use only original Krone spare parts to replace the leaf springs.

61

Maintenance

Pos: 56.26.16 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Messerteller bzw. -trommeln @ 0\mod_1197268487390_78.docx @ 16483 @ 3 @ 1

10.8.5 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

EC-0-211

Fig. 33

Pos: 56.26.17 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

62

Pos: 56.26.18 /BA/Wartung/M ähwer ke/Verschlei ssgrenze für Auswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1

10.8.6 Abrasion Limit

Maintenance

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

Pos: 56.26.19 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-226-0

Fig. 34

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

63

Maintenance

Pos: 56.26.20 /Ü berschriften/Ü berschriften 2/K- O/MMesser wechsel an M essertell ern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1

10.9 Blade Changing on Cutting Discs

Pos: 56.26.21 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Schnell rotier ende Messer teller /Messertr ommel n_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 56.26.22 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Sich lösende M ähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Pos: 56.26.23 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

64

Pos: 56.26.24 /Ü berschriften/Ü berschriften 3/K- O/MMesserschr aubverschl uss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1

10.9.1 Blade Screw Connection

Pos: 56.26.25 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschr aubverschl uss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1

Maintenance

EC-0-250

Pic. 35

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

Pos: 56.26.26 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

65

Maintenance

Pos: 56.26.27 /Ü berschriften/Ü berschriften 3/K- O/MMesserschnell verschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1

10.9.2 Blade Quick-Fit Device

Pos: 56.26.28 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschnellverschluss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1

2 3 4

5

EC-251-0

Fig. 36

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Pos: 56.26.29 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

66

Pos: 56.26.30 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1

10.10 Replacing the linings

Maintenance

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 37

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

Pos: 56.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-252-0

Fig. 38

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the

lower surface

of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

67

Maintenance

Pos: 56.28.1 /Ü berschriften/Ü berschriften 2/K-O/KKr eisel nabe mit Schersicherung (opti onal) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1

10.11 Rotary hub with shear fuse (optional)

Pos: 56.28.2 /BA/Wartung/Mähwerke/Schersicherung/Bil d Mähhol m Aufstellung ec 360_400_4013 C V @ 15\mod_1232447391636_78.docx @ 173920 @ @ 1

Fig. 39:

Pos: 56.28.3 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

68

Pos: 56.28.4 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 56.28.5 /BA/Wartung/Mähwerke/Schersicherung/Legende M ähhol m Aufstellung EasyC ut´s A,B,RZ,RE,LZ,LE @ 4\mod_1213098609195_78.docx @ 86463 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RZ= Central bearing housing (clockwise threading), without identifying groove.

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LZ= Central bearing housing (anticlockwise threading), with identifying groove.

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

Pos: 56.28.6 /BA/Wartung/Mähwerke/Schersicherung/Beschrei bung Schersicher ung RZ ,RE,LZ ,LE @ 3 \mod_1204205493155_78.docx @ 69964 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE/LZ) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE/RZ) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE/RZ) and left-hand (anti-clockwise) threading (LE/LZ), the nuts (2) and pinion shaft (4) for left-hand threading (LE/LZ) have a distinctive grove (a, b).

• Left-handed (LE/LZ) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE/LZ) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 56.28.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

69

Maintenance

Pos: 56.28.8 /BA/Wartung/Mähwerke/SchersicherungNach dem Abscher en EasyC ut @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1

10.11.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b

1 c

10

EC-255-1

Fig. 40

70

Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Pos: 56.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

71

Maintenance – lubrication chart

Pos: 56.30.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Schmierpl an @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

11

Pos: 56.30.2 /Ü berschriften/Ü berschriften 2/P-T/SSpezi elle Sicher hei tshi nweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

– lubrication chart

11.1 Special Safety Instructions

Pos: 56.30.3 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - R eparatur _Wartung_R einigungs_4 allgemei n EasyCut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

Pos: 56.30.4 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

11.2 PTO shaft

Pos: 56.30.5 /BA/Wartung/Gelenkwelle schmi eren/Abschmi eren Gel enkwelle EasyC ut 100 h @ 44\mod_1275544141265_78.docx @ 392033 @ @ 1

Pos: 56.30.6 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 41

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

72

Pos: 56.30.7 /Ü berschriften/Ü berschriften 2/P-T/SSchmier plan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

11.3 Lubrication Chart

Pos: 56.30.8 /BA/Wartung/Mähwerke/EasyC ut / AM Mähwerke/Schmier pläne/Schmi erplan EC 360/400 @ 11\mod_1222860372708_78.docx @ 144167 @ @ 1

Maintenance – lubrication chart

EC400018

Figure 42:

Pos: 57 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

73

Placing in Storage

Pos: 58.1 /Überschriften/Überschriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1

12 Placing in Storage

Pos: 58.2.1 /BA/Einl agerung/M aschine an ei nem trockenem Ort abstellen @ 70\mod_1305630069850_78.docx @ 638292 @ @ 1

• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Pos: 58.2.2 /BA/Einl agerung/Vor der Ei nwinter ung die Maschi ne innen und auß en gr ündlich reinig en @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1

Pos: 58.2.3 /BA/Einl agerung/Gel enkwelle auseinanderziehen und ei nfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1

• Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.

Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Pos: 58.2.4 /BA/Einl agerung/Alle Gel enkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1

• Oil all joint points!

Pos: 58.2.5 /BA/Einl agerung/Lackschäden ausbesser n, blanke Stellen gründlich mit R ostschutzmittel konser vi eren @ 70\mod_1305630900253_78.docx @ 638320 @ @ 1

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Pos: 58.2.6 /BA/Einl agerung/Alle beweglichen Bauteile über prüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1

Pos: 58.2.7 /BA/Einl agerung/Ver wenden Si e nur Original-KR ONE- Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

• Use only original KRONE replacement parts.

Pos: 58.2.8 /BA/Einl agerung/Sammelliste erstell en @ 70\mod_1305626681125_78.docx @ 638264 @ @ 1

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Pos: 58.3 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

74

Pos: 58.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1

Before the Start of the New Season

13

Pos: 58.5 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Before the Start of the New Season

13.1 Special Safety Instructions

Pos: 58.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 58.7 /Überschriften/Überschriften 2/P-T/PPr obel auf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1

13.2 Test run.

Pos: 58.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 58.9 /BA/Einl agerung/EasyCut / AM M ähwer ke/Vor der Saison ohne Bereifung @ 3\mod_1204731533226_78.docx @ 72767 @ @ 1

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

Pos: 58.10 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung l üften vor der Saison @ 3\mod_1204731645242_78.docx @ 72787 @ @ 1

• Vent the friction clutch to release the adhesion of the friction lining.

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75

Before the Start of the New Season

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13.3 Friction Clutch

Pos: 58.13 /BA/Sicherheit/R eibkuppl ung/Achtung - Manipulation an der R eibkuppl ung @ 3\mod_1204732138258_78.docx @ 72825 @ @ 1

Pos: 58.14 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung entlüften @ 3\mod_1204732297351_78.docx @ 72885 @ @ 1

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

2

1 permanently adjusted turning torque M clutch (2).

R

EC-257-0

Fig. 43

The friction clutch protects the tractor and the machine against damage. It is designed with a

. The torque is applied on the housing of the friction

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Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 59 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

76

Pos: 60.1 /Überschriften/Überschriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1

Special equipment

14

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Special equipment

14.1 Special Safety Instructions

Pos: 60.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

Pos: 60.4 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/H ochschnittkufen EasyC ut @ 3\mod_1204783761105_78.docx @ 72974 @ 2 @ 1

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

14.2 Adjusting Skids

2

1

3

Pos: 61 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-192-1

Fig. 44

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

77

Disposal of the machine

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15

Pos: 63 /BA/Entsorgung der Maschi ne/Die M aschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1

Disposal of the machine

15.1

=== Ende der Liste für T extmar ke Inhalt ===

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

78

16 Index

A

Abrasion Limit ..................................................... 63

Adjusting Skids ................................................... 77

Adjusting the cutting height ................................ 45

Adjusting the lateral suspension arm .................. 42

After Shearing Off ............................................... 70

Aligning the Cutter Bar ........................................ 55

Ambient Temperature ......................................... 24

Attached devices ................................................ 13

Attaching Safety Labels and Information Labels 23

B

Before mowing .................................................... 39

Before the Start of the New Season ................... 75

Blade Changing on Cutting Discs ....................... 64

Blade Quick-Fit Device ................................. 60, 66

Blade screw connection ...................................... 59

Blade Screw Connection .................................... 65

C

Checking the Cutter Blades and Blade Holder ... 57

Checking the Transport Interlock ........................ 48

Clutching points .................................................. 27

Commissioning ................................................... 26

Connecting the hydraulic lines ............................ 31

Contact................................................................ 17

Cutter Blades ...................................................... 58

D

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 12

Detaching the machine ....................................... 43

Deviating Tightening Torques ............................. 52

Direction Information ............................................. 7

Directories and References .................................. 6

Disposal of the machine

.................................. 78

Driving and Transport ......................................... 36

F

Filling Quantities and Lubrication Designations for

Gearboxes ...................................................... 52

First installation ................................................... 26

Folding down the Safety Device ......................... 40

Friction Clutch ..................................................... 76

From transport into working position .................. 38

Further applicable documents .............................. 6

H

Headland Position ............................................... 42

How to use this document .................................... 6

Index

Hydraulic system ................................................ 14

Hydraulics .......................................................... 31

I

Identification Plate .............................................. 17

Inadmissible Modes of Operation ...................... 15

Information Required for Questions and Orders 17

Install the PTO shaft .......................................... 34

Intended use ...................................................... 10

Intermediate PTO shaft ...................................... 34

L

Lubrication Chart ................................................ 73

M

Main gearbox ..................................................... 53

Maintenance ................................................ 14, 49

Maintenance – lubrication chart ......................... 72

Means of representation ...................................... 7

Notes with information and recommendations . 9

Warning signs ................................................... 9

Means of Representation

Figures ............................................................. 7

Metric Thread Screws with Control Thread ....... 50

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 51

Metric Thread Screws with Fine Thread ............ 51

Mounting onto the Tractor ............................ 27, 30

Mower Drive Gearbox ........................................ 54

O

Oil Level Check and Oil Change Intervals

(Gearboxes) ................................................... 52

Oil level check and oil change on the cutter bar 55

Operation ........................................................... 38

P

Periodical Inspection of the Cutting Discs / Blade

Drums............................................................. 62

Periodical Inspection of the Leaf Springs .......... 61

Personnel Qualification and Training ................. 12

Placing in Storage .............................................. 74

Position and meaning of the safety stickers on the machine ......................................................... 18

PTO operation .................................................... 13

PTO shaft ............................................... 28, 33, 72

Purpose of Use .................................................. 10

R

Re-Ordering Safety Labels and Information Labels

....................................................................... 23

79

Re-Ordering this Document .................................. 6

Replacing the linings ........................................... 67

Rotary hub with shear fuse (optional) ................. 68

S

Safety .................................................................. 10

Safety Instructions and Accident Prevention

Regulations ..................................................... 11

Safety stickers on the machine ........................... 18

Safety-conscious work practices ........................ 12

Scope of Document .............................................. 7

Service life of the machine

.............................. 10

Setting of the pole protection mechanism .......... 47

Setting the Relief Springs ................................... 46

Settings ............................................................... 45

Spare Parts ......................................................... 50

Special equipment .............................................. 77

Start-up ............................................................... 30

Switching from working position to transport position ........................................................... 37

Swivelling parking support into transport position

................................................................. 35, 41

T

Target group of this document ............................. 6

Technical data .................................................... 24

Term ..................................................................... 7

Test run .............................................................. 75

Test run .............................................................. 50

Tightening torques ............................................. 50

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 15

W

Working in the vicinity of power transmission lines

....................................................................... 16

80

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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