Krone ActiveMow R 200 Operating Instructions


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Krone ActiveMow R 200 Operating Instructions | Manualzz

Original Operating Instructions

Document no.: 150000521_03_en

Rear Mounted Mower

ActiveMow R 200

From machine no.: 953538

Contact

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10

48480 Spelle

Germany

Phone main office

Fax main office

Fax spare part storage inland

Fax spare part storage export

E-mail

Internet

+ 49 (0) 59 77/935-0

+ 49 (0) 59 77/935-339

+ 49 (0) 59 77/935-239

+ 49 (0) 59 77/935-359 [email protected]

www.landmaschinen.krone.de

Information for enquiries and orders

Year

Machine no.

Type

Contact data of your dealer

2

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Contents

5

5.1

6

6.1

6.2

6.3

7

7.1

7.2

7.3

3

3.1

3.2

3.3

4

4.1

2

2.3.11

2.3.12

2.3.13

2.3.14

2.3.15

2.3.16

2.3.17

2.3.18

2.3.19

2.4

2.4.1

2.4.2

2.4.3

2.5

2.1

2.2

2.3

2.3.1

2.3.2

2.3.3

2.3.4

2.3.5

2.3.6

2.3.7

2.3.8

2.3.9

2.3.10

1

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.5.4

1.5.5

1.5.6

1.5.7

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Information on This Document.................................................................................................  5

Validity .........................................................................................................................................  5

Re-ordering ..................................................................................................................................  5

Applicable documents..................................................................................................................  5

Target group of this document .....................................................................................................  5

How to use this document ...........................................................................................................  5

Directories and references...........................................................................................................  5

Information on direction ...............................................................................................................  6

Term “machine”............................................................................................................................  6

Figures .........................................................................................................................................  6

Scope of the document ................................................................................................................  6

Means of representation ..............................................................................................................  6

Conversion table ..........................................................................................................................  8

Safety ........................................................................................................................................  10

Intended use ..............................................................................................................................  10

Service life of the machine.........................................................................................................  10

Basic safety instructions ............................................................................................................  10

Importance of operating instructions..........................................................................................  10

Staff qualification .......................................................................................................................  11

Children in danger .....................................................................................................................  11

Connecting the machine ............................................................................................................  11

Structural modifications on the machine ....................................................................................  11

Additional equipment and spare parts .......................................................................................  12

Jobs on the machine..................................................................................................................  12

Operational safety: Technically sound condition .......................................................................  12

Danger zones ............................................................................................................................  13

Ensuring functionality of safety devices .....................................................................................  15

Personal protective equipment ..................................................................................................  15

Safety markings on the machine ...............................................................................................  15

Road safety................................................................................................................................  16

Parking the machine safely .......................................................................................................  16

Consumables .............................................................................................................................  17

Dangers arising from environment.............................................................................................  17

Sources of danger on the machine ............................................................................................  18

Dangers in connection with certain activities: Working on the machine ....................................  19

Behaviour in dangerous situations and in case of accidents .....................................................  20

Safety routines ...........................................................................................................................  21

Shutting down and safeguarding the machine...........................................................................  21

Securing raised machine and machine parts against lowering..................................................  21

Safely performing oil level check, oil change and filter element change ...................................  22

Safety labels on the machine.....................................................................................................  22

Machine Description................................................................................................................  28

Machine overview ......................................................................................................................  28

Labelling ....................................................................................................................................  29

Pole protection mechanism .......................................................................................................  29

Technical data ..........................................................................................................................  31

Consumables .............................................................................................................................  31

Control and Display Elements ................................................................................................  33

Hydraulic control units of the tractor ..........................................................................................  33

Initial Operation........................................................................................................................  34

Checklist for initial operation ......................................................................................................  34

Adapting coupling points............................................................................................................  35

Adapting universal shaft ............................................................................................................  36

Start-up .....................................................................................................................................  37

Connecting the machine to the tractor .......................................................................................  37

Connecting hydraulic hoses.......................................................................................................  38

Installing universal shaft ............................................................................................................  38

3

Contents

16

17

18

19

11

11.1

11.1.1

11.1.2

11.1.3

11.1.4

11.1.5

11.2

11.3

11.4

11.5

12

13

13.1

13.2

13.3

14

14.1

14.2

14.3

14.3.1

14.3.2

14.3.3

14.4

14.5

14.6

14.6.1

14.7

15

15.1

15.2

9

9.1

9.2

10

10.1

10.2

10.3

10.4

10.5

10.5.1

8

8.1

8.1.1

8.1.2

8.2

8.2.1

8.2.2

8.3

8.4

Operation ..................................................................................................................................  40

Safety device .............................................................................................................................  40

Folding down safety device .......................................................................................................  40

Folding up protective device ......................................................................................................  41

Support jack ...............................................................................................................................  41

Support jack for the “series” version ..........................................................................................  41

Support jack for the “additional support jacks” version ..............................................................  42

Lowering machine from transport position to working position ..................................................  42

Mowing.......................................................................................................................................  44

Driving and Transport .............................................................................................................  45

Preparing machine for road travel .............................................................................................  45

Switching off the machine ..........................................................................................................  46

Settings.....................................................................................................................................  47

Setting the mower in working position .......................................................................................  47

Setting the cutting height ...........................................................................................................  47

Adjusting the relief spring(s) ......................................................................................................  48

Setting high-cut skids.................................................................................................................  49

Increasing/reducing ground pressure ........................................................................................  49

Setting the relief spring for the carrying bar ...............................................................................  50

Maintenance - General Information........................................................................................  51

Maintenance table .....................................................................................................................  51

Maintenance - Once after 50 hours ...........................................................................................  51

Maintenance - Before the beginning of the season ...................................................................  51

Maintenance - Every 10 hours, but at least once a day.............................................................  52

Maintenance - Every 50 hours ...................................................................................................  52

Maintenance - Every 200 hours .................................................................................................  52

Tightening torques .....................................................................................................................  53

Deviating tightening torques ......................................................................................................  56

Venting the friction clutch...........................................................................................................  56

Checking/replacing guard cloths................................................................................................  57

Maintenance - Hydraulic System............................................................................................  58

Maintenance - Gearbox ...........................................................................................................  59

Main gearbox .............................................................................................................................  59

Mower gearbox ..........................................................................................................................  60

Oil change/oil level check on the cutterbar ................................................................................  61

Maintenance - Cutterbar..........................................................................................................  62

Rotary hub .................................................................................................................................  62

Replacing shear protection on rotary hub ..................................................................................  63

Checking/changing blades.........................................................................................................  64

Checking blades for wear ..........................................................................................................  64

Changing blades for the “blade screw connection” version .......................................................  65

Changing blades for the “blade quick fastener” version ............................................................  66

Checking/replacing retaining bolts .............................................................................................  67

Checking/replacing blade carrier ...............................................................................................  67

Checking/replacing cutting discs/mower drums.........................................................................  68

Checking the wear limit on cutting discs/mower drums .............................................................  69

Checking/replacing linings on cutterbar .....................................................................................  69

Maintenance - Lubrication ......................................................................................................  72

Lubricating universal shaft .........................................................................................................  72

Lubrication chart - Machine .......................................................................................................  73

Storage......................................................................................................................................  78

Waste disposal.........................................................................................................................  80

Index..........................................................................................................................................  81

Declaration of conformity .......................................................................................................  85

4

ActiveMow R 200

Original Operating Instructions 150000521_03_en

1

1.1

1.2

1.3

Information on This Document

Validity

1

1.1

Information on This Document

Validity

This document is valid for machines of type:

ActiveMow R 200

All information, illustrations and technical data in this document correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Re-ordering

If this document should become wholly or partially unusable, you can request a replacement document by stating the document number mentioned on the cover sheet.

Applicable documents

To ensure that the machine is used safely and as intended, observe the following further applicable documents:

Component designation Manufacturer

KRONE

Document type

Assembly instructions

1.4

1.5

1.5.1

Target group of this document

This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification,

refer to page 11

.

How to use this document

Directories and references

Contents/headers

The contents and headers in this document ensure quick orientation in the chapters.

Index

The index contains catchwords in alphabetical order which enable to find information on a desired topic easily. The index can be found on the last pages of this document.

Cross references

Cross references to another place in the document or to another document are in the text with page number.

Examples:

• Check all screws on the machine for firm attachment,

refer to page 6

. ( INFORMATION : If you use this document in electronic form, you get to the link to the stated page by clicking with the mouse.)

• For further information, refer to the operating instructions of the universal shaft manufacturer.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 5

1

1.5

1.5.2

Information on This Document

How to use this document

Information on direction

Information on direction in this document such as front, rear, right and left always applies in direction of travel of the machine.

1.5.3

Term “machine”

Throughout the rest of this document, the “rear mounted mower” will also be referred to as the

“machine”.

1.5.4

1.5.5

1.5.6

Figures

The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

Scope of the document

In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document.

Means of representation

Icons in the text

The following means of representation (icons) are used to present the text more clearly:

This arrow characterizes an action step . Several arrows in a row identify a sequence of actions to be performed step by step.

This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions.

This arrow marks the intermediate result of an action step.

This arrow identifies the result of an action step or sequence of actions.

This bullet point identifies an enumeration . If the bullet point is intended, it identifies the second level of the enumeration.

Icons in figures

The following icons can be used in the figures:

Icon Explanation

Reference sign for parts

Position of a part (e.g. move from pos. I to pos. II)

Dimensions (e.g. B = width, H = height, L = length)

6

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Icon

Information on This Document

How to use this document

Explanation

Tighten screws with specified tightening torque using torque wrench.

1

1.5

Direction of motion

Direction of travel open closed

Magnification of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Screen area to which is specifically pointed

Left-hand side of the machine

Right-hand machine side

Warning signs

Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words.

The warning signs must be read and the measures must be observed in order to prevent personal injury.

Explanation of danger sign

This is the danger sign that warns of a risk of injury.

Please observe all notes marked with the danger sign in order to avoid injuries or death.

Explanation of signal words

DANGER

The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 7

1

1.5

Information on This Document

How to use this document

1.5.7

WARNING

The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored.

CAUTION

The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored.

Example of a warning sign:

WARNING

Eye damage caused by flying dirt particles

When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt.

„ Keep people away from the working area.

„ Wear suitable work clothes when performing cleaning work with compressed air (e.g. eye protection).

Warnings of property damage/environmental damage

Warnings of property damage/environmental damage are separated from the remaining text and marked with “Note”.

Example:

NOTICE

Gearbox damage due to low oil level

The gearboxes could be damaged when the oil level is too low.

„ Check gearbox oil level at regular intervals and top up oil, if necessary.

„ Check gearbox oil level approx. 3 to 4 hours after the machine has been switched off.

Check oil level only when machine is in horizontal position.

Notes with information and recommendations

Additional information and recommendations for trouble-free and productive operation of the machine are separated from the remaining text and marked with “Information”.

Example:

INFORMATION

Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer.

Conversion table

The following table is used to convert metric units into US units.

8

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Size

Area

Volumetric flow

Force

Length

Power

Pressure

Torque

SI units (metric)

Unit name Abbreviation hectare ha

L/min litres per minute cubic metres per hour newton m³/h

N millimetre metre kilowatt kilopascal mm m kW kPa megapascal MPa bar (non-SI) bar newton metre Nm

Factor

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

0.1450

145.0377

14.5038

0.7376

Information on This Document

How to use this document

Inch-pound units

Unit name Abbreviation acre ac.

US gallons per minute gpm

1

1.5

pound-force lbf inch foot in.

ft.

horsepower pound per square inch hp psi

Temperature degree

Celsius

Speed metres per minute

Volume

Weight

°C m/min metres per second kilometres per hour litre l m/s km/h millilitre cubic centimetre kilogramme ml cm³ kg

8.8507

°Cx1.8+32

3.2808

3.2808

0.6215

0.2642

0.0338

0.0610

2.2046

pound-foot or foot-pound pound-inch or inch-pound degree

Fahrenheit ft∙lbf in∙lbf

°F feet per minute ft/min feet per second ft/s miles per hour mph

US gallon

US ounce cubic inch pound

US gal.

US oz.

in³ lbs

ActiveMow R 200

Original Operating Instructions 150000521_03_en 9

2

2.1

2

Safety

Intended use

Safety

2.1

2.2

2.3

2.3.1

Intended use

The machine is used to mow crop.

Blades and leaves growing on the ground represent the crop provided for the intended use of this machine.

The machine is designed exclusively for use in agriculture and may only be used when

• all safety devices are available according to the operating instructions and are located in the protective position.

• all safety instructions mentioned in the operating instructions are observed and complied with.

The machine must only be used by people who satisfy the personnel qualification requirements

designated by the machine manufacturer, refer to page 11

.

The operating instructions are part of the machine. Therefore they have to be kept ready to hand for the user of the machine.

If the machine is used for applications which are not described in these operating instructions, this may result in serious injuries or death and damage to the machine and other property.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

The intended use shall also include the adherence to the operating, maintenance and repair conditions set by the manufacturer.

Service life of the machine

• The service life of this machine depends on appropriate operation and maintenance as well as on operating conditions.

• Permanent operational readiness as well as long service life of the machine can be achieved by following the instructions and notes of these operating instructions.

• After each season of use, the machine must be checked completely for wear and other damage.

• Replace damaged and worn parts before placing the machine into service again.

• After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

• Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

Basic safety instructions

Non-observance of safety instructions and warning signs

Failure to comply with the safety instructions and warning signs can lead to risk for people, environment and property.

Importance of operating instructions

The operating instructions are an important document and a part of the machine. They are aimed at the user and contain safety-relevant information.

10

ActiveMow R 200

Original Operating Instructions 150000521_03_en

2.3.2

2.3.3

2.3.4

2.3.5

Safety

Basic safety instructions

Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not followed, people may be seriously injured or killed.

„ Read in full and follow the “Basic safety instructions” before using the machine for the first time.

„ Prior to work, read and observe the respective sections of the operating instructions.

„ Keep the operating instructions ready to hand for the user of the machine.

„ Hand over the operating instructions to subsequent users.

2

2.3

Staff qualification

If the machine is improperly used, there is a risk of serious injuries or death. In order to avoid accidents, each person working with the machine must fulfill the following minimum requirements:

• The person is physically able to control the machine.

• The person is able to perform work with the machine safely which is explained within these operating instructions.

• The person understands the functionality of the machine within the work to be performed and is able to recognize and prevent the dangers of the work.

• The person has read the operating instructions and is able to implement accordingly the information explained in the operating instructions.

• The person is familiar with the guidance of the vehicle.

• For road travel, the person has sufficient knowledge regarding road traffic rules as well as regarding the prescribed driver’s license.

Children in danger

Children are not in a position to assess dangers and behave unpredictably.

Thus children are particularly at risk.

„ Keep children away from the machine.

„ Keep children away from consumables.

„ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements.

Connecting the machine

When tractor and machine are not correctly connected, there is a risk of causing serious accidents.

„ When connecting, observe all the operating instructions:

• The operating instructions of the tractor

The operating instructions of the machine, refer to page 37

• The operating instructions of universal shaft

„ Observe the changed driving behaviour of the combination.

Structural modifications on the machine

Structural changes and enhancements may impair the functionality and operational safety of the machine. People may be seriously injured or killed as a result.

Structural changes and enhancements are not permitted.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 11

2

2.3

2.3.6

Safety

Basic safety instructions

Additional equipment and spare parts

Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents.

„ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer.

2.3.7

2.3.8

Jobs on the machine

Passengers

Passengers can be seriously injured by the machine or fall from the machine and be overrun.

Ejected objects may strike and injure passengers.

„ As a result, make sure that no one except the operator is on the machine.

Operational safety: Technically sound condition

Operation is only allowed after proper start-up

The operational safety of the machine is not ensured when it is not started up properly according to these operating instructions. Thus accidents may be caused and persons may be seriously injured and killed.

„

Only use the machine after proper start-up, refer to page 37 .

Technically sound state of the machine

Improper maintenance and setting could influence the operational safety of the machine and cause accidents. Thus there is a risk of serious injuries or death.

„ All maintenance and setting work must be performed according to the chapters

“Maintenance and Setting”.

„ Before performing any maintenance and setting work, shut down and safeguard the machine,

refer to page 21 .

Danger from damage to the machine

Damage to the machine may affect the operational safety of the machine and cause accidents.

Thus there is a risk of serious injuries or death. The following parts of the machine are of special importance for safety:

• Brakes

• Steering

• Safety devices

• Connection fittings

• Lighting

• Hydraulics

• Tyres

• Universal shaft

12

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Safety

Basic safety instructions

2

2.3

If there are doubts about the operational safety of the machine, for example unexpected change to driving behaviour, visible damage or leaking consumables:

„

Shut down and safeguard the machine, refer to page 21

.

„ Immediately eliminate potential causes for damage, for example heavy soiling, or tighten slack screws.

„ In case of damage which may affect operational safety and cannot be repaired on your own according to these operating instructions: Damage must be repaired or eliminated by qualified specialist workshop.

Technical limit values

If the technical limit values of the machine are not met, the machine could be damaged. Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special importance to comply with the following technical limit values:

• Maximum permissible operating pressure of hydraulics

• Maximum permissible drive speed

• Maximum permissible axle loads of tractor

„

Comply with limit values, refer to page 31

.

2.3.9

Danger zones

When the machine is switched on, a danger zone may be created around this machine.

To avoid getting into the danger zone of the machine, maintain at least the safety distance.

If the safety distance is not followed, people may be seriously injured or killed.

„ Do not switch on the drives and the engine until you are sure that no one has ignored the safety distance.

„ If people ignore the safety distance, switch off the drives.

„ Stop the machine in the shunting operation and field mode.

The safety distance is:

For machine in shunting operation and field mode

In front of the machine 30 m

Behind the machine 5 m

Laterally to the machine 3 m

For machine switched on without driving motion

In front of the machine 3 m

Behind the machine 5 m

Laterally to the machine 3 m

The safety distances named here are minimum distances according to the intended use. These safety distances must be increased when required depending on operating conditions and environmental conditions.

„ Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and secure the machine, refer to page 21

. This also applies to brief inspection work.

„ Consider the information in all relevant operating instructions.

• The operating instructions of the tractor

• The operating instructions of the machine

• The operating instructions of the universal shaft

ActiveMow R 200

Original Operating Instructions 150000521_03_en 13

2

2.3

Safety

Basic safety instructions

Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

„ Observe operating instructions of universal shaft.

„ Ensure sufficient overlap of section tube and universal shaft guards.

„ Make sure that the universal shaft guards are mounted and that they are fully functional.

„ Allow the universal shaft locks to engage.

„ Attach chains to prevent the universal shaft guards from rotating with the shaft.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Ensure that the selected speed and direction of rotation of PTO shaft of tractor agree with the permitted speed and direction of rotation of the machine.

„ Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are too big. The machine may be damaged. Parts could be hurled up and hurt people.

Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.

Before switching on the PTO shaft:

„ Ensure that all protective equipment is mounted and brought into protective position.

„ Make sure that there is no one in the danger zone of PTO shaft and universal shaft.

„ Switch off drives in case they are not needed.

Danger zone between tractor and machine

Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move:

„

Before working between tractor and machine: Shut down and safeguard the machine, refer to page 21 . This also applies to short-term control work.

„ If the lifting device must be actuated, instruct all persons to keep away from the range of movement of the lifting device.

14

Danger zone because objects may shoot out

Crops and foreign bodies may shoot out and injure or kill people.

„ Before starting the machine, instruct all people to leave the danger zone of the machine.

„ If people are in the danger zone of the machine, switch off drives and diesel engine immediately.

Danger zone when drive is switched on

When drive is switched on, there is danger to life caused by moving machine parts. People must not stay in the danger zone of the machine.

„ Before starting the machine, instruct all persons to leave the danger zone of the machine.

„ In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone.

Danger zone due to coasting machine parts

If machine parts coast, people could be seriously injured or killed.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Safety

Basic safety instructions

After the drives have been switched off, the following machine parts will continue to run:

• Universal shafts

• Cutting discs

• Conditioner

• Conveying devices

„

Shut down and safeguard the machine, refer to page 21

.

„ Do not approach the machine until all machines parts have come to a complete stop.

2

2.3

2.3.10

Ensuring functionality of safety devices

If safety devices are missing or damaged, moving machine parts could seriously hurt or kill persons.

„ Replace damaged safety devices.

„ Mount dismounted safety devices and machine parts again before start-up and move them to protective position.

„ When there are doubts whether all safety devices are functional and have been correctly installed, instruct a specialist workshop to check this.

2.3.11

Personal protective equipment

A very important safety measure is to wear personal protective equipment. Missing or unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

• Suitable protective gloves

• Safety shoes

• Tight protective clothing

• Hearing protection

• Protective goggles

„ Determine and provide personal protective equipment for the respective work.

„ Only use personal protective equipment which is in proper condition and offers effective protection.

„ Adapt personal protective equipment to the person, for example the size.

2.3.12

Safety markings on the machine

Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing safety labels increase the risk of serious and fatal injuries.

„ Clean dirty safety labels.

„ Make sure every time after cleaning the safety labels that they are complete and legible.

„ Immediately replace missing, damaged and unrecognizable safety labels.

„ Provide spare parts with intended safety labels.

Descriptions, explanations and order numbers of safety labels, refer to page 22

.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 15

2

2.3

2.3.13

Safety

Basic safety instructions

Road safety

Dangers in road traffic

If the machine exceeds maximum dimension and weights specified by national law and if it is not properly lit, other road users could be endangered when driving on public highways.

„ Before road travel, ensure that the maximum permissible dimensions, weights and axle loads, supported loads and hitching loads which apply according to national law for driving on public roads are not exceeded.

„ Before road travel, switch on lighting and ensure the proper function.

Danger when driving on road and field

Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents.

„ Observe measures for driving on road and field,

refer to page 45 .

Danger due to machine which is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur on the roads.

„ Before driving on roads, prepare the machine for road travel,

refer to page 45 .

Danger when cornering with mounted machine

When cornering, the tractor with mounted machine has a larger swivelling range. This may result in accidents.

„ Consider the larger swivel range.

„ Consider people, oncoming traffic and obstacles when turning.

Danger of tipping over on slopes

The machine may tip over when driving on slopes. Thus there is a risk of accidents, serious injuries or death. The risk of tipping over depends on many factors.

„ Observe measures for driving,

refer to page 45 .

2.3.14

Parking the machine safely

An improperly parked machine may move uncontrollably or tip over. People may be injured or killed.

„ Park the machine on a horizontal and level ground capable of bearing the load.

„ Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely positioned.

„ Note section “Parking the Machine” in chapter Driving and Transport,

refer to page 46 .

16

Unattended parking

Adults and especially children are at risk from an inadequately secured and unattended parked machine.

„ Before parking it: Shut down and safeguard the machine,

refer to page 21 .

ActiveMow R 200

Original Operating Instructions 150000521_03_en

2.3.15

2.3.16

Safety

Basic safety instructions

2

2.3

Consumables

Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents.

„ Use only consumables which comply with the requirements of the manufacturer.

For requirements on consumables,

refer to page 31 .

Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, antifreeze and lubricants (e.g. gearbox oil, hydraulic oil) may damage the environment and the health of people.

„ Do not release consumables into the environment.

„ Fill consumables in a liquid-tight labelled container and dispose of according to the official regulations.

„ Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled container and dispose of according to the official regulations.

Dangers arising from environment

Danger of fire

Flammable materials may accumulate in the machine due to operation or animals, for example rodents or nesting birds.

In case of dry usage conditions, dust, impurities and crop residues may inflame on hot parts and the resulting fire could seriously hurt people or kill them.

„ Check and clean the machine every day before using it for the first time.

„ Check and clean the machine regularly during the working day.

Life-threatening electric shock from overhead lines

When folding the mowers in and out, the machine may reach the height of overhead lines. This may cause voltage to flash over to the machine and cause a fatal electric shock or fire.

„ Keep a sufficient distance from electrical overhead lines when folding the mowers in and out.

„ Never fold the mowers in or out near pylons and overhead lines.

„ With mowers folded in, keep a sufficient distance from electrical overhead lines.

„ To avoid a potential electric shock caused by a voltage flashover, never leave or climb into the tractor under overhead lines.

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Original Operating Instructions 150000521_03_en 17

2

2.3

Safety

Basic safety instructions

Behaviour in case of voltage flashover of overhead lines

Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover. A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover. Due to major voltage differences in the ground, you could be killed by electric shocks when you make big steps, lay on the ground or support yourself with your hands.

„ Do not leave the cabin.

„ Do not touch any metal parts.

„ Do not establish any conductive connection to the ground.

„ Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to severe electric shocks.

„ Wait for help from professional rescue teams. The overhead line must be switched off.

If people have to leave the cabin despite the voltage flashover, for example because there is an imminent threat to life due to fire:

„ Avoid simultaneous contact with machine and ground.

„ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside.

„ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another.

2.3.17

Sources of danger on the machine

Noise may damage your health

The noise development of the machine during operation may cause health damage such as hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the noise level also increases.

„ Before the machine is started up for the first time, assess the danger by noise. Depending on the ambient conditions, working hours and the working and operating conditions of the machine, specify and use suitable hearing protection.

„ Specify rules for the use of hearing protection and for the working time.

„ During operation keep windows and doors of cabin closed.

„ Remove hearing protection for road travel.

Liquids under high pressure

The following liquids are under high pressure:

• Hydraulic oil

Liquids escaping under high pressure may penetrate through the skin and cause severe injuries.

„ Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system.

„ Never detect leaks with bare hands. Even a very pin-sized hole may lead to serious injuries.

„ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries.

„ Keep body and face away from leaks.

„ Consult a doctor immediately if liquid has penetrated in the body. The liquid must be removed from the body as quickly as possible.

18

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Original Operating Instructions 150000521_03_en

2.3.18

Safety

Basic safety instructions

Hot liquids

If hot liquids are drained, people may burn and/or scald themselves.

„ When draining hot consumables, wear personal protective equipment.

„ Before performing any repair, maintenance or cleaning work, allow liquids and machine parts to cool off, if necessary.

2

2.3

Damaged compressor unit

Damaged compressed air hoses of compressor unit may tear off. Hoses that move uncontrollably may hurt people seriously.

„ If it is suspected that the compressor unit is damaged, immediately contact a specialist workshop.

„

Shut down and safeguard the machine, refer to page 21

.

Hot surfaces

The following components may become hot during operation:

• Transfer gearbox

• Mower gearbox

• Belt gearbox

• Hydraulic system

• Cutter bar

„ Maintain a sufficient distance from hot surfaces.

„ Allow machine parts to cool down and wear protective gloves.

Dangers in connection with certain activities: Working on the machine

Only perform work when the machine is at standstill

If the machine is not shut down and safeguarded, parts may move unintentionally or the machine may start moving. Thus there is a risk of serious injuries or death.

„ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it,

refer to page 21 .

Maintenance and repair work

Improper maintenance and repair work endanger operational safety. Thus there is a risk of accidents, serious injuries or death.

„ Only perform work which is described in this operating instructions. Prior to any work, stop

and safeguard the machine, refer to page 21 .

„ All other maintenance and repair work must only be performed by qualified specialist workshop.

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Original Operating Instructions 150000521_03_en 19

2

2.3

Safety

Basic safety instructions

Raised machine and machine parts

The raised machine and machine parts may fall or tilt unintentionally. People may be seriously injured or killed, as a result.

„

Do not stay under the raised machine or machine parts which are not safely supported, refer to page 21 .

„ Prior to all work on raised machines or machine parts, lower the machine or machine parts.

„ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering.

Danger associated with welding work

Improper welding work endangers the operational safety of the machine. Thus there is a risk of accidents, serious injuries or death.

„ Never perform welding work on the following parts:

• Gearboxes

• Parts of hydraulics

• Parts of electronics

• Frame or supporting components

„ Before carrying out welding work on the machine, obtain approval by KRONE customer service and let you show alternatives, if necessary.

„ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.

„ Welding work must only be performed by experienced qualified personnel.

„ Attach the earthing of the welding device near the welding points.

„ Caution when performing welding work near electric and hydraulic parts, plastic parts and pressure accumulators. The parts may be damaged, endanger people or cause accidents.

2.3.19

Behaviour in dangerous situations and in case of accidents

Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.

„ As a matter of principle: Park the machine.

„ Get an overview of the existing danger and identify the reason.

„ Secure the accident site.

„ Save persons from the danger zone.

„ Leave danger zone and do not enter it again.

„ Alarm rescue workers and seek help, if possible.

„ Carry out immediate lifesaving actions.

20

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Original Operating Instructions 150000521_03_en

2.4

2.4.1

2.4.2

Safety

Safety routines

2

2.4

Safety routines

Shutting down and safeguarding the machine

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine has not been shut down, machine or machine parts may move unintentionally.

People may be seriously injured or killed as a result.

„ Before leaving the cabin: Shut down and safeguard the machine.

To shut down and safeguard the machine:

„ Park the machine on a stable, horizontal and level ground.

„ Switch off the drives and wait until coasting parts have come to a standstill.

„ Lower machine completely to the ground.

„ Switch off tractor engine, remove the ignition key and carry it with you.

„ Secure tractor against rolling away.

Securing raised machine and machine parts against lowering

WARNING

Crushing hazard due to movement of machine or machine parts

If the machine or machine parts are not secured against lowering, the machine or machine parts may roll, fall or sag. Thus people could be squeezed or killed.

„ Lower the raised machine parts.

„ Shut down and safeguard the machine,

refer to page 21 .

„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side.

„ Before working on or under raised machine parts: Safely support machine or machine parts.

In order to safely support the machine or machine parts:

„ To support, only use suitable and sufficiently dimensioned materials that do not break or yield.

„ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used.

„ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well.

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Original Operating Instructions 150000521_03_en 21

2

2.5

2.4.3

Safety

Safety labels on the machine

Safely performing oil level check, oil change and filter element change

WARNING

Safely performing oil level check, oil change and filter element change

If oil level check, oil change and filter element change are not performed safely, the operational safety of the machine may be affected. This can lead to accidents.

Safely perform oil level check, oil change and filter element change.

In order to perform oil level check, oil change and filter element change safely:

„

Lower raised machine parts or secure them against falling, refer to page 21

.

„

Shut down and safeguard the machine, refer to page 21

.

„ Observe the intervals to check the oil, change it and to change the filter element,

refer to page 51

.

„ Only use oil qualities/oil quantities mentioned in the consumables table,

refer to page 31 .

„ Clean the area around the parts (for example gearbox, high-pressure filter) and make sure that foreign bodies do not get into the parts or the hydraulic system.

„ Check existing seal rings for damage and replace them, if necessary.

„ Collect leaking oil or waste oil in a special container and dispose of it properly,

refer to page 17

.

2.5

Safety labels on the machine

INFORMATION

„ Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer. The address can be found on the front cover page.

„ When attaching safety labels, the contact area on the machine must be clean and free of dirt, oil and grease so that optimum adhesion of labels is ensured.

22

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Safety

Safety labels on the machine

2

2.5

ActiveMow R 200

Original Operating Instructions 150000521_03_en 23

2

2.5

Safety

Safety labels on the machine

Position and meaning of safety labels

KM000-412

24

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Safety

Safety labels on the machine

2

2.5

1.

Order no. 27 007 982 0 (1x) / 540 rpmfor green main gearbox

• Order no. 7 007 983 0 (1x) / 1,000 rpm -1 for beige main gearbox a)

Danger due to improper operation and ignorance

Improper operation and ignorance of the machine as well as inappropriate behaviour in dangerous situations cause danger to life for operators and third parties.

„ Prior to start-up, read and observe operating instructions and safety instructions.

b)

Danger from electric shock

Life-threatening injuries caused by a flashover if machine parts come too close to power transmission lines.

„ Keep the stipulated safety distance from power transmission lines.

c)

Danger when exceeding the maximum permissible PTO speed or the maximum permissible operating pressure

When exceeding the permissible PTO speed, machine parts may be destroyed or be flung out uncontrollably.

When exceeding the maximum permissible operating pressure, hydraulic parts may be damaged.

Thus persons may get seriously hurt.

„ Observe permissible PTO speed.

„ Observe the permissible operating pressure.

2.

Order no. 942 459 0 (2x)

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

„ While parts are moving, never reach into areas where there is a risk of being crushed.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 25

2

2.5

Safety

Safety labels on the machine

KM000-412

26

ActiveMow R 200

Original Operating Instructions 150000521_03_en

3.

Order no. 939 576 0 (2x)

4.

Ord. no. 27 002 459 0 (2x)

Safety

Safety labels on the machine

2

2.5

a)

Danger from rotating machine parts

There is a risk of injury as machine parts may still continue to run for a certain time after being switched off.

„ Do not touch any moving parts of the machine.

„ Wait until the machine parts have come to a complete stop.

b)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ Before start-up, move guards into protective position.

c)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

„ When the machine is running, keep your distance.

Danger due to machine parts which fold out or swivel out unintentionally

Risk of injury for road users due to machine parts that could fold down or swivel out unintentionally.

„ Whenever transporting the machine or driving on roads, make sure that the stop cock is closed.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 27

3

3.1

3

Machine Description

Machine overview

Machine Description

3.1

Machine overview

28

KMG000-072

4

5

6

7

8

1

2

3

Universal shaft bracket

Three-point hitch

Impact damage protection system

Cutterbar

Locking for relief spring(s)

Stop cock

Universally-jointed drive shaft

Spare blade drawer

12

13

14

9

10

11

15

16

Blade key

Friction clutch

Relief spring(s) carrying bar

Locking

Mower gearbox

Intermediate universal shaft

Support jack

Main gearbox

ActiveMow R 200

Original Operating Instructions 150000521_03_en

3.2

Machine Description

Labelling

Labelling

INFORMATION

The entire identification plate represents a legal document and should not be altered or rendered illegible!

3

3.2

3.3

KMG000-021

The machine data are specified on the type plate (1). The type plate is mounted on the face side on the three-point hitch.

Information for enquiries and orders

When enquiring about the machine and ordering spare parts, state the year of manufacture, the machine number as well as the type designation of the corresponding machine. To ensure that these data is always available, we recommend to enter them in the fields on the front cover page of these operating instructions.

Pole protection mechanism

WARNING

Risk of accident due to changed driving behaviour

If the value for the spring on the impact damage protection system is changed, the trigger moment of the impact damage protection system also changes. As a result, the impact damage protection system may trigger in the transport position in case of abrupt loads and the driving behaviour may change. This can lead to accidents.

„ Never change the value for the spring on the impact damage protection system.

NOTICE

Machine damage due to impact damage protection system which does not engage automatically when reversing.

If the impact damage protection system does not engage automatically when reversing, the machine may be damaged.

„ Relieve the relief spring(s) and reverse until the impact damage protection system engages,

refer to page 48

.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 29

3

3.3

Machine Description

Pole protection mechanism

KMG000-032

The disc mower is equipped with a so-called impact damage protection system in order to protect it from damage when driving onto obstacles. After the impact damage protection system is triggered, the mower swivels back. The impact damage protection system engages again as soon as the mower is moved back.

The trigger moment is factory preset.

Dimension X =81 mm

30

ActiveMow R 200

Original Operating Instructions 150000521_03_en

4

4.1

Technical data

Consumables

Technical data

Dimensions

Working width

Transport width

Transport height

Acreage output

Dead weight

Cutting height

Series version

High-cut skid version

Combi skid version

Minimum tractor requirements

Power requirement

PTO speed

Required hydraulic connections

Single-acting hydraulic connection

Machine equipment (series)

Lower link hitch

SafeCut

Blade quick fastener or blade screw connection

Number of cutting discs

Number of mower drums

Mechanical spring relief

Ambient temperature

Temperature range for machine operation

2,050 mm

2,013 mm

2,680 mm

2.5 ha/h approx. 440 kg

Setting range approx. 1–7 cm approx. 6–12 cm approx. 4–10 cm

20 kW (27 HP)

540 min ⁻ ¹

1x

Cat. I and cat. II

3 units

2 units

-5 to +45°C

4

4.1

Consumables

NOTICE

Complying with change intervals for biooils

To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils.

NOTICE

Mixing types of oil

If types of oil are mixed, the machine could be damaged.

„ Never mix different types of oil.

„ Before changing the type of oil, consult customer service. Never use engine oil.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 31

4

4.1

Technical data

Consumables

Designation

Main gearbox

Mower gearbox

Cutterbar

Filling quantity

0.5 l

0.3 l

4.0 l

Bio-degradable lubricants on request

Specification

SAE 90

SAE 90

SAE 90

Initial filling ex works

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

Wiolin ML 4 SAE 90

32

ActiveMow R 200

Original Operating Instructions 150000521_03_en

5

5.1

Control and Display Elements

Hydraulic control units of the tractor

5

5.1

Control and Display Elements

Hydraulic control units of the tractor

Designation

Single-acting control unit (1+) and operating cable

Single-acting control unit (1+)

Function

Pull the operating cable and keep it tensioned.

Float position

Lowers the mower from the transport position to the working position.

(1+)

Raises the mower from the working position to the transport position.

Float position

Lowers the mower from the headland position to the working position.

(1+)

Raises the mower from the working position to the headland position.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 33

6

6.1

6

Initial Operation

Checklist for initial operation

Initial Operation

WARNING

Risk of accident or damage to the machine due to incorrect initial operation

When a machine is assembled by unqualified personnel, it may happen that it is has defects due to lack of knowledge. Thus there is a risk of serious injuries or death.

„ The initial operation must only be performed by an authorized specialist.

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

6.1

Checklist for initial operation

ü The machine is mounted according to assembly instructions of the machine.

ü All screws and nuts are checked for firm seating and tightened with the prescribed tightening torque,

refer to page 53 .

ü The safety devices are mounted and checked for completeness and damage.

ü The machine is lubricated completely,

refer to page 73 .

ü

The oil level was checked on all gearboxes, refer to page 59

.

ü The hydraulic system is checked for leaks.

ü The tractor corresponds to the machine requirements,

refer to page 31 .

ü The axle loads, the minimum counterweight and the total weight are checked.

ü The universal shaft length is checked and adapted,

refer to page 36

.

ü The blades are inserted,

refer to page 64 .

ü The hydraulic system is vented.

34

ActiveMow R 200

Original Operating Instructions 150000521_03_en

6.2

Adapting coupling points

Initial Operation

Adapting coupling points

6

6.2

KM000-410

There are two possibilities to mount the mower:

Ball sleeves of category II (cat. II)

The lower link pins are mounted in the factory for category II (cat. II) in the position I (I).

Ball sleeves of category I (cat. I)

For ball sleeves of category I (cat. I), the lower link pin (1) must be offset outwards.

„ Unscrew the cylinder screws (2).

„ Pull out the shorter lower link pin (3), turn it by 180° and insert it from the inside.

„ Pull out the longer lower link pin (1) outwards up to the next borehole.

„ Secure both lower link pins (1, 3) with the cylinder screws (2).

KM000-433

On wider tractors or when working in combination with front mounted mower (working width of approx. 2.8–3.2 m), it is recommended to reconnect the lower link pins (1, 3) for the ball sleeves of category II (cat. II) into position (III). For the ball sleeves of category I (cat. I) it is recommended to reconnect the lower link pins (1, 3) into position (I)

Ball sleeves of category II (cat. II)

„ Unscrew the cylinder screws (2).

„ Pull out the shorter lower link pin (3), turn it by 180° and insert it from the inside.

„ Pull out the longer lower link pin (1) outwards up to the next borehole.

„ Secure both lower link pins (1, 3) with the cylinder screws (2).

ActiveMow R 200

Original Operating Instructions 150000521_03_en 35

6

6.3

Initial Operation

Adapting universal shaft

Ball sleeves of category I (cat. I)

„ Unscrew the cylinder screws (2).

„ Pull out the shorter lower link pin (3), turn it by 180° and insert it from the outside.

„ Insert the longer lower link pin (1) to the inside up to the next borehole.

„ Secure both lower link pins (1, 3) with the cylinder screws (2).

6.3

Adapting universal shaft

KMG000-047

ü The machine is connected to the tractor,

refer to page 37 .

„ Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height.

„ Lower machine into working position.

„

Shut down and safeguard the machine, refer to page 21

.

„ Disassemble the universal shaft.

„ Install one half each (1, 2) on tractor side and on machine side.

„ Shorten section tubes and guard tubes.

INFORMATION: Coverage of at least 200 mm (shift length) must be ensured for the special section tubes and guard tubes in every operating position. For further information, please refer to the operating instructions of the universal shaft manufacturer.

„ Check the covering of section tubes and guard tubes.

36

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Original Operating Instructions 150000521_03_en

7

7.1

Start-up

Connecting the machine to the tractor

7

7.1

Start-up

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

WARNING

Risk of injury or damage to the machine caused by connection lines that are not connected or laid properly

If the connection lines of the machine are not connected or laid properly to the tractor they may tear off or may be damaged. This may result in serious accidents.

„ Connect and secure the hoses and cables properly.

„ Lay the hoses, cables and ropes so that they do not rub, tension, pinch or touch other parts (e.g. tractor tyres), especially when cornering.

Connecting the machine to the tractor

KMG000-012

WARNING! Increased risk of injury! Make sure that there is no one between tractor and machine while connecting (especially during reverse travel of tractor).

„ Move the tractor backward to the machine and position the lower links (1) under the lower link pins of the machine.

„ Raise the lower links (1) until they engage in the ball sleeves and lock.

„ Secure tractor against rolling away.

„ Hinge the top link (2) on the three-point hitch and secure it.

„ In order to avoid that the machine swivels out laterally when driving on roads and working on the field, fix the lower links.

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Original Operating Instructions 150000521_03_en 37

7

7.2

7.2

Start-up

Connecting hydraulic hoses

Connecting hydraulic hoses

In order to connect the hydraulic hoses properly, the hydraulic hose (1) is marked with a number or letter.

Hydraulic hoses for connection to a single-acting control unit are marked with a number and the plus sign, e.g. (1+).

Use a control unit on the tractor which can be locked in the neutral position against unintentional operation.

7.3

KMG000-076

„ Relieve all pressure from the tractor hydraulics.

„

Shut down and safeguard the machine, refer to page 21

.

„ Clean and dry the connections of the quick couplings.

„ Connect the hydraulic hose (1+) to a single-acting control unit on the tractor, with locking unit in neutral position.

Installing universal shaft

WARNING

Risk of injury by failure to take account of the danger zone of the universal shaft

If the danger zone of the universal shaft is ignored, persons can be seriously hurt or killed.

„ To avoid accidents, observe the danger zone of the universal shaft,

refer to page 14 .

NOTICE

Changing the tractor

The machine could be damaged if the universal shaft length is not checked when changing the tractor.

„ In order to avoid damage to the machine, check universal shaft length every time the

tractor is changed and correct it, if necessary, refer to page 36

.

38

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Start-up

Installing universal shaft

7

7.3

KMG000-048

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Slide universal shaft (1) on PTO shaft end of tractor and secure it.

„ Secure universal shaft guard by means of supporting chain (2) against turning.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 39

8

8.1

8

Operation

Safety device

Operation

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

WARNING

Risk of injury during operation

If the following notes are not observed, persons could be seriously injured or killed.

„ Before you turn on the PTO shaft, make sure that the machine is in working position and that the glide skids touch the ground.

„ Even with intended operation of the machine, there is a danger caused by ejected foreign bodies. Thus instruct all persons to leave the danger zone of the machine.

„ Special care should be taken when working near roads and buildings.

8.1

8.1.1

Safety device

Folding down safety device

40

KM000-439

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Pull the spring cotter pin (3) and pull the locking (2) off the bolt.

„ Fold down the safety device (1), refit the locking (2) to the bolt and secure with the spring cotter pin (3).

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Operation

Support jack

8

8.2

8.1.2

Folding up protective device

8.2

8.2.1

KM000-434

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Pull the spring cotter pin (3) and pull the locking (2) off the bolt.

„ Fold up the safety device (1), refit the locking (2) to the bolt and secure with the spring cotter pin (3).

Support jack

Support jack for the “series” version

KM000-436

ü

The mower is in the transport position, refer to page 43

.

„ Lower the machine via the rear hydraulics until the machine is resting on the support jack

(1, 2).

„

Shut down and safeguard the machine, refer to page 21

.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 41

8

8.3

8.2.2

Operation

Lowering machine from transport position to working position

Support jack for the “additional support jacks” version

8.3

KM000-437

Assembly

ü

The mower is in the transport position, refer to page 43

.

„ Raise the machine via the rear hydraulics so that the additional support jacks (1, 2) can be mounted.

„ After mounting the support jacks (1, 2), lower the machine via the rear hydraulics until the machine is resting on the support jacks (1, 2).

„

Shut down and safeguard the machine, refer to page 21

.

Disassembly

ü

The mower is in the transport position, refer to page 43

.

„ Raise the machine via the rear hydraulics so that the additional support jacks (1, 2) can be dismounted.

„ Dismount the support jacks (1, 2).

Lowering machine from transport position to working position

KMG000-075

42

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Operation

Lowering machine from transport position to working position

From transport position to headland position

ü The stop cock is open./The stop cocks are open.

„ To relieve the locking (1), actuate the control unit (1+).

„ To release the locking (1), tauten the operating cable (2) and keep it tensioned.

„ To lower the mower, move the single-acting control unit (1+) to the float position.

„ Release the operating cable (2).

8

8.3

Headland positions

ü The locking (1) is folded down and the operating cable (2) is not tensioned.

Lowering mower from headland position to working position

„ Unlock the control unit (1+) and move it to the float position until the mower is lowered to the working position.

„ To mow, move the control unit (1+) to the float position.

Raising mower from working position to headland position

„ Actuate the control unit (1+) until the mower is raised to the headland position.

From headland position to transport position

ü The PTO shaft is switched off.

„ To release the locking (1), tauten the operating cable (2) and keep it tensioned.

„ Actuate the single-acting control unit (1+) until the mower is raised to the transport position.

„ Release the operating cable (2).

KM000-435

„ Close the stop cock (3) on the hydraulic cylinder.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 43

8

8.4

8.4

Operation

Mowing

Mowing

Preparation for mowing

ü

All items listed in chapter “Start-up” are fulfilled, refer to page 37

.

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

ü The protective device is folded down./The protective devices are folded down.

ü The rear linkage is blocked.

Mowing

„ Before driving into the crops, switch on the tractor PTO shaft at idle and slowly bring it up to the rated speed of the machine.

„ Drive into the crops.

„ Check the mower relief during mowing.

„ For a clean cutting pattern, adapt the driving speed and the cutting speed to the operating conditions (ground conditions, crop conditions, height, density).

Driving into an obstacle

„ If the impact damage protection system triggers and the mower is swivelled backwards, reverse the tractor until the impact damage protection system engages automatically.

NOTICE! Machine damage caused by impact damage protection system that does not engage automatically! To ensure that the impact damage protection system engages automatically, relieve the relief spring(s) (

refer to page 48

) and reverse until the impact damage protection system engages. Then tension the relief spring(s) again,

refer to page 48 .

INFORMATION

Leave the control units in the float position while mowing.

44

ActiveMow R 200

Original Operating Instructions 150000521_03_en

9

9.1

Driving and Transport

Preparing machine for road travel

9

9.1

Driving and Transport

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

WARNING

Risk of accident caused by non-locked regulating valves of tractor

When regulating valves are not locked, machine components could be activated unintentionally. This may result in serious accidents.

„ To avoid that functions are triggered by mistake, the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked.

WARNING

Risk of accident from open stop cocks

Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents.

„ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel.

Preparing machine for road travel

KMG000-041

ü The machine is connected to the tractor,

refer to page 37

.

ü

The machine is shut down and safeguarded, refer to page 21

.

ü The hydraulic hoses are connected,

refer to page 38

.

ü

The universal shaft is mounted, refer to page 38

.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 45

9

9.2

Driving and Transport

Switching off the machine

ü The safety device is folded down, closed and locked (1),

refer to page 40 .

ü

The mower is in the transport position, refer to page 43

.

ü

The locking (2) is released, refer to page 43

.

ü The control units on the tractor are in neutral position and locked.

ü The stop cock (3) is closed.

„ Lower the machine via the rear linkage enough to ensure that the maximum transport height of 4 m is not exceeded.

„ Make sure that there is enough ground clearance.

9.2

Switching off the machine

46

KMG000-019

ü The machine is in the working position or transport position.

ü The relief spring or the relief springs are relieved,

refer to page 48

„ Depressurise the tractor hydraulics.

„ For the “series” version: For the “series” version: Lower the machine until it is resting on

the support jack, refer to page 41

„ For the “additional support jacks” version: Mount the additional support jacks and lower

the machine until it is resting on the additional support jacks, refer to page 42

.

„

Shut down and safeguard the machine, refer to page 21

.

„ Lower the machine to the ground via the rear linkage.

„

Shut down and safeguard the machine, refer to page 21

.

„ Remove the universal shaft (3) from the tractor and place it on the storage surface (4).

„ Close the stop cock(s).

INFORMATION! Problems when connecting the machine the next time.

To avoid problems when connecting the machine the next time, depressurise the hydraulic system before connecting the hydraulic hoses (5) and close the stop cock(s).

„ Remove the operating cable (2) from the tractor and place it on the machine.

„ Detach the top link.

„ Unlock the lower link hooks of the tractor.

„ Continue to lower the rear linkage until the lower link pins are free.

„ Drive the tractor away carefully.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

10

10.1

Settings 10

Setting the mower in working position 10.1

Settings

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

Setting the mower in working position

10.2

KM000-431

If the bolt (1) is centred above the marking arrow (2), the optimal working height of the machine is set.

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ To set the working height, raise or lower the lower link

Setting the cutting height

KMG000-035

The cutting height is set via the top link (1).

ActiveMow R 200

Original Operating Instructions 150000521_03_en 47

10 Settings

10.3

Adjusting the relief spring(s)

Setting range of cutting height, .

ü

The machine is in the working position, refer to page 42

.

„

Shut down and safeguard the machine, refer to page 21

.

„ Rotate the top link until the cutting height is set.

ð Top link longer = greater cutting height

ð Top link shorter = smaller cutting height

10.3

Adjusting the relief spring(s)

WARNING

Risk of injury due to adjustment of relief spring(s)

In the working position the relief spring(s) are subject to high drawing tension. In case an attempt is made to remove or adjust the relief spring(s) when the machine is in the working position, people may be seriously injured or killed.

„ The relief spring(s) must only be dismounted or adjusted in the transport position.

„ The bottom fittings on the relief spring(s) are fully screwed in.

48

KMG000-039

The relief springs (1) are used to adapt the ground pressure of the cutterbar to the local conditions. In order to protect the sward the load on the cutterbar must be relieved so that it does not jump when mowing, yet does not leave any brush marks on the ground.

Relieving relief springs

ü

The machine is in the transport position, refer to page 43 .

ü

The machine is shut down and safeguarded, refer to page 21

.

WARNING!

Risk of injury caused by tensioned relief spring(s). Never relieve the relief springs

(1) when the machine is in the working position.

„ Swivel the locking (2) upwards.

Æ The relief spring is or the relief springs are relieved, even if the machine is lowered to the working position.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

10.4

Settings 10

Setting high-cut skids 10.4

Increasing/reducing ground pressure

WARNING! Risk of injury caused by tensioned relief spring(s). Never move the relief springs (1) when the machine is in the working position.

„ Swivel the locking (2) upwards.

„ To increase the ground pressure, move the bolt (3) in the hole pattern in the direction (II) .

„ To reduce the ground pressure, move the bolt (3) in the hole pattern in the direction (I) .

„ Swivel the locking (2) down.

Setting high-cut skids

For version with “high-cut skids”

10.5

KMG000-025

The cutting height can be increased by means of high cut skids. The high-cut skids must be mounted under the cutting discs that run next to the mower drums.

ü The mower is/the mowers are safely supported,

refer to page 21 .

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Insert high-cut skid (3) into sliding skid and screw it.

Increasing/reducing ground pressure

WARNING

Risk of injury due to adjustment of relief spring(s)

In the working position the relief spring(s) are subject to high drawing tension. In case an attempt is made to remove or adjust the relief spring(s) when the machine is in the working position, people may be seriously injured or killed.

„ The relief spring(s) must only be dismounted or adjusted in the transport position.

„ The bottom fittings on the relief spring(s) are fully screwed in.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 49

10 Settings

10.5

Increasing/reducing ground pressure

10.5.1

Setting the relief spring for the carrying bar

KM000-429

The inside of the cutterbar is loaded or relieved via the relief spring (1) of the carrying bar.

ü The machine is in the headland position.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ To reduce the ground pressure, turn the spindle (2) in direction +.

„ To increase the ground pressure, turn the spindle (2) to the direction -.

50

ActiveMow R 200

Original Operating Instructions 150000521_03_en

11

Maintenance - General Information 11

Maintenance table 11.1

Maintenance - General Information

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

WARNING

Risk of injury caused by test run of the machine

If a test run is performed after repair, maintenance or cleaning work or after technical intervention, the machine may behave unpredictably. Thus there is a risk of serious injuries or death.

ü The machine is in working position.

„ Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone.

„ The test run of the machine must only be started from the driver's seat.

11.1

11.1.1

Maintenance table

Maintenance - Once after 50 hours

Changing the oil

Main gearbox

Mower gearbox

Cutterbar

refer to page 59

refer to page 60

refer to page 61

11.1.2

Maintenance - Before the beginning of the season

Checking oil level

Main gearbox

Mower gearbox

Cutterbar

refer to page 59

refer to page 60

refer to page 61

Components

Check/replace blades

Check/replace cutting discs/mower drums

refer to page 64

refer to page 68

Check/replace retaining bolt (blade screw connection)

refer to page 67

ActiveMow R 200

Original Operating Instructions 150000521_03_en 51

11 Maintenance - General Information

11.1

Maintenance table

Components

Check/replace retaining bolt (blade quick fastener)

Check/replace blade carrier (blade quick fastener)

Check/replace linings on cutterbar

Vent friction clutch

Check guard cloths

Tighten screws/nuts

refer to page 67 refer to page 67

refer to page 69

refer to page 56

refer to page 57

refer to page 53

11.1.3

Maintenance - Every 10 hours, but at least once a day

Checking oil level

Main gearbox

Mower gearbox

Cutterbar

refer to page 59

refer to page 60

refer to page 61

Components

Check/replace blades

refer to page 64

Check/replace cutting discs/mower drums

refer to page 68

Check/replace retaining bolt (blade screw connection)

refer to page 67 refer to page 67

Check/replace retaining bolt (blade quick fastener)

Check/replace blade carrier (blade quick fastener)

Check guard cloths

refer to page 67

refer to page 57

11.1.4

Maintenance - Every 50 hours

Components

Tighten screws/nuts

11.1.5

Maintenance - Every 200 hours

Changing the oil

Main gearbox

Mower gearbox

Cutterbar

refer to page 53

refer to page 59

refer to page 60

refer to page 61

52

ActiveMow R 200

Original Operating Instructions 150000521_03_en

11.2

Maintenance - General Information 11

Tightening torques 11.2

Tightening torques

Metric thread screws with control thread

INFORMATION

The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket.

M16

M20

M22

M24

M27

M30

M4

M5

M6

M8

M10

M12

M14

DV000-001

X Thread size

X Strength class

5.6

8.8

Tightening torque (Nm)

3.0

5.9

10

29

42

25

49

85

135

210

425

571

730

1,100

1,450

1 Strength class on screw head

10.9

310

610

832

1,050

1,550

2,100

4.4

8.7

15

36

72

125

200

12.9

365

710

972

1,220

1,800

2,450

5.1

10

18

43

84

145

235

ActiveMow R 200

Original Operating Instructions 150000521_03_en 53

11 Maintenance - General Information

11.2

Tightening torques

Metric thread screws with fine thread

DV000-001

X Thread size

X

M12 x 1.5

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Strength class

5.6

8.8

Tightening torque (Nm)

88

145

222

368

465

787

1,148

800

1 Strength class on screw head

10.9

130

213

327

525

662

1,121

1,635

2,100

12.9

152

249

382

614

775

1,312

1,914

2,650

Metric thread screws with countersunk head and hexagon socket

INFORMATION

The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket.

54

DV000-000

X Thread size 1 Strength class on screw head

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Maintenance - General Information 11

Tightening torques 11.2

X

M4

M5

M6

M8

M10

M12

M14

M16

M20

Strength class

5.6

8.8

Tightening torque (Nm)

2.5

4.7

8

23

34

20

39

68

108

168

340

10.9

3.5

7

12

29

58

100

160

248

488

12.9

4.1

8

15

35

67

116

188

292

568

Locking screws on the gearboxes

INFORMATION

The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings. The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters.

The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring.

Thread

M10x1

M12 x 1.5

G1/4“

Locking screw and viewing glass with copper ring* )

Bleed valve made of brass

Ventilation/breather filter made of steel

Steel and cast Aluminium

Ventilation and breather filter made of brass

Steel and cast

Maximum tightening torque (Nm) (±10 %)

Aluminium

8

14

14

M14 x 1.5

M16 x 1.5

45

M18 x 1.5

50

M20 x 1.5

40

45

16

24

30

32

24

30

G1/2“

M22X1.5

M24x1.5

G3/4“

M33x2

G1“

M42x1.5

G1 1/4“

32

35

60

60

80

80

100

100

ActiveMow R 200

Original Operating Instructions 150000521_03_en 55

11 Maintenance - General Information

11.3

Deviating tightening torques

*) Always replace copper rings

11.3

11.4

Deviating tightening torques

Screws/nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for mower drum

Tightening torque

300 Nm

55 Nm

55 Nm

Venting the friction clutch

NOTICE

Interventions in the friction clutch will lead to a loss of guarantee!

Interventions in the friction clutch change the slip torque. Therefore the machine may be damaged considerably.

„ Never intervene in the overload protection.

„ Only use KRONE original spare parts.

56

KM000-072

The friction clutch protects tractor and machine from damage. The friction clutch is designed with non-adjustable torque M

R

. The the torque is engraved in the housing of the friction clutch

(2).

Venting

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Remove the universal shaft.

„ Tighten the nuts (1) evenly.

ð The friction discs are relieved.

„ Turn the friction clutch.

„ Turn nuts back up to the thread runout.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

11.5

Checking/replacing guard cloths

Maintenance - General Information 11

Checking/replacing guard cloths 11.5

KMG000-010

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and damage.

Æ The machine can be used when there are no cracks or damages.

Æ Replace guard cloths in case of cracks or damage.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 57

12 Maintenance - Hydraulic System

12 Maintenance - Hydraulic System

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

WARNING

Hydraulic hoses are subject to ageing

Due to pressure, thermal load and the effect of UV radiation, hydraulic hoses may wear out considerably. Persons could be seriously injured or killed by means damaged hydraulic hoses.

The date of manufacture is printed on the hydraulic hoses. This way the age can be ascertained quickly.

According to law, hydraulic hoses must be replaced after 6 years.

„ Only use original spare parts when replacing hydraulic hoses.

NOTICE

Storing and disposing of oils and used oil filters

If oil and used oil filters are not stored and disposed of properly, the environment may be damaged.

„ Store or dispose of used oil and oil filters according to statutory provisions.

58

ActiveMow R 200

Original Operating Instructions 150000521_03_en

13

13.1

Maintenance - Gearbox 13

Main gearbox 13.1

Maintenance - Gearbox

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

Main gearbox

KMG000-005

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 22

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 55

.

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 55 .

ActiveMow R 200

Original Operating Instructions 150000521_03_en 59

13 Maintenance - Gearbox

13.2

Mower gearbox

Changing oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3).

„ Unscrew the drain plug (2) and drain the oil.

„

Mount the drain plug (2), tightening torque refer to page 55

.

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3), tightening torque refer to page 55

.

13.2

Mower gearbox

60

KMG000-073

„ Observe the safety routine “Safely performing oil level check, oil change and filter element

change”, refer to page 22

.

INFORMATION

The oil level must be checked and the oil must be changed in working position and with machine in horizontal position.

Checking oil level

„ Unscrew the locking screw of the inspection hole (1).

Æ If the oil reaches the inspection hole (1):

„

Mount the locking screw of the inspection hole (1), tightening torque refer to page 55

.

Æ If the oil does not reach the inspection hole (1):

„ Unscrew the locking screw of the filling hole (3).

„ Top up new oil via the filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque

refer to page 55 .

Changing oil

ü A suitable container is available for escaping oil.

„ Unscrew the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3).

„ Top up new oil via filling hole (3) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole

(3), tightening torque refer to page 55

.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

13.3

Maintenance - Gearbox 13

Oil change/oil level check on the cutterbar 13.3

Oil change/oil level check on the cutterbar

Changing the oil

INFORMATION

There is no need to change the oil on the cutterbar.

Checking oil level

KM000-036

„ Allow the machine to run for a short time.

„ WARNING!

Risk of injury from coasting cutting discs/mower drums.

„ Switch off the PTO shaft and wait until the cutting discs/mower drums have come to a complete stop.

„ Move machine to transport position.

„

Shut down and safeguard the machine, refer to page 21

.

„ Release the locking screw of the inspection hole (1).

ð The oil level must reach up to the inspection hole (1).

If the oil reaches the inspection hole (1):

„ Mount the locking screw of the inspection hole (1), tightening torque

refer to page 55

.

If the oil does not reach the inspection hole (1):

„ Top up new oil via inspection hole (1) up to the inspection hole (1).

„ Mount the locking screw of the inspection hole (1), tightening torque

refer to page 55

.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 61

14 Maintenance - Cutterbar

14.1

Rotary hub

14 Maintenance - Cutterbar

14.1

Rotary hub

A

62

B

KMG000-002

Used abbreviations in this figure:

A = Direction of rotation “A” to the centre

B = Direction of rotation “B” in pairs

RE = eccentric bearing housing (clockwise), without distinctive groove

LE = eccentric bearing housing (rotating anticlockwise), with distinctive groove

For protection against overload of mowers, the rotary hubs (1) are secured with nuts (2) and shear pins (3).

When driving onto obstacles (e.g. stones), the both shear pins in the rotary hub will shear off.

The rotary hub incl. nut turns upward on the pinion shaft.

• The cutting discs or drums which move the crop to the left (LH) in the direction of travel have left-handed thread.

• The cutting discs or drums which transport the crop to the right (RH) in the direction of travel have right-handed thread.

To distinguish between right-hand (clockwise) rotation (RH) and left-hand (anti-clockwise) rotation (LH), the nuts (2) and the pinion shafts (4) for the left-hand rotation (LH) have a distinctive groove (a, b).

• The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel.

• The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

14.2

Maintenance - Cutterbar 14

Replacing shear protection on rotary hub 14.2

Replacing shear protection on rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not observed.

„ Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion shaft and nut (no groove mark on pinion shaft and nut).

„ Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion shaft and nut (with groove mark on pinion shaft and nut).

KM000-049_1

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Dismount sheared off cutting disc or mower drum.

„ Remove retaining ring (7).

„ Unscrew the screws (8).

„ Dismount nut (2) by using the special key (10) included with delivery.

„ Dismount hub (1).

„ Remove damaged shear pins (3).

„ Check nut and hub for damage.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 63

14 Maintenance - Cutterbar

14.3

Checking/changing blades

INFORMATION: Replace damaged parts by KRONE original spare parts.

„ Fill the space above the bearing with grease (c).

„ Place the hub on the pinion shaft.

INFORMATION: Observe position of shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally , see detail (I).

„ Drive new shear pins from outside through hub (1) and shaft (4) until the end of the pin reaches the surface of the hub (d).

„ Mount nut (2) using special key (10) with a tightening torque of 300 Nm .

„ Mount screws (8) with detent edged washers.

„ Mount retaining ring (7).

„ Mount cutting disc (5) or mower drum (6).

14.3

Checking/changing blades

WARNING

Missing, damaged or incorrectly mounted blades and blade supports

If blades are missing, damaged or incorrectly mounted, dangerous unbalanced rotation may be caused and parts may fly around. People may be seriously injured or killed as a result.

„ Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects.

„ Immediately replace missing, damaged or incorrectly mounted blades and blade supports.

„ To avoid imbalance, always replace missing and damaged blades in kits and never mount unevenly worn blades on a cutting disc/mower drum.

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Fold up the front safety device, Safety device front.

ð The blades/cutting discs/mower drums are freely accessible.

14.3.1

Checking blades for wear

WARNING

Risk of injury due to low material thickness on the blades

If the material thickness on the blades is too low, the blades may loosen due to high rotating speed. Thus there is a risk of serious injuries or death.

„ Replace the blades at the latest when the wear limit is reached.

ð The wear limit is reached when the borehole of the blade touches the marking (1) on the blade or the dimension X is equal to or less than 13 mm .

64

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Maintenance - Cutterbar 14

Checking/changing blades 14.3

14.3.2

KM000-038

„ Clean the area around the blades, cutting discs and mower drums.

„ Check wear limit.

ð If the dimension is X>13 mm , the wear limit is not reached.

ð If the dimension is X≤13 mm or the borehole touches the marking (1), the blade must be replaced.

Changing blades for the “blade screw connection” version

KM000-044

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

ü The safety device is folded up, Folding up safety device at front.

ü The area around blades, cutting discs and mower drums is cleaned.

„ Dismount the damaged or worn blade.

„ Check mounting parts of the blade,

refer to page 67 . Also replace worn or damaged

mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. Mind the direction of rotation when mounting the blades. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ Insert the new blade (5) between wear skid (2) and cutting disc (1).

„ Insert the retaining bolt (3) from below through the wear skid (2), the blade (5) and the cutting disc (1).

ActiveMow R 200

Original Operating Instructions 150000521_03_en 65

14 Maintenance - Cutterbar

14.3

Checking/changing blades

INFORMATION: Only use the locknut (4) once.

„ Turn the locknut (4) from above on the retaining bolt (3) and tighten it, tightening torque,

refer to page 53 .

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

14.3.3

Changing blades for the “blade quick fastener” version

66

KM000-045

ü

The machine is in the working position, refer to page 42

.

ü

The machine is shut down and safeguarded, refer to page 21

.

ü The safety device is folded up, Folding up safety device at front.

ü The area around blades, cutting discs and mower drums is cleaned.

„ To remove the blade (2), push the blade key (1) between the cutting disc (4) and the blade carrier (3) and push it down with one hand.

„

Check the mounting parts of the blade (2), refer to page 67 . Also replace worn or damaged

mounting parts.

INFORMATION: The blades for anticlockwise rotating and clockwise rotating cutting discs/ mower drums are different. When mounting the blades, mind the direction of rotation. The arrow on the blade must correspond to the direction of rotation of the respective cutting disc/mower drum.

„ In order to insert the new blade (2), push the blade key (1) between the cutting disc (4) and the blade carrier (3) and push it down with one hand.

„ Guide the blade (2) on the retaining bolt (5) and allow the blade key (1) to return upwards.

„ Repeat this process for all blades.

„ Fold down the safety device.

INFORMATION

Clockwise rotating blades can be ordered by stating order number 00 139 889 *.

Anticlockwise rotating blades can be ordered by stating order number 00 139 888 *.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

14.4

Maintenance - Cutterbar 14

Checking/replacing retaining bolts 14.4

Checking/replacing retaining bolts

WARNING

Risk of injury due to low material thickness on the retaining bolts

If the material thickness on the retaining bolt is too low, the blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or death.

„ Whenever a blade is changed, check the material thickness of the retaining bolt.

„ When the retaining bolts are damaged or worn, replace them in kits per cutting disc/ mower drum.

„ The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm .

Blade screw connection design Blade quick fastener design

14.5

KM000-039 / KM000-040

Checking/replacing blade carrier

For version with “blade quick fastener”

WARNING

Risk of injury due to low material thickness and/or worn application seam on the blade carriers

If the material thickness is too low and/or an application seam on the blade carrier is worn, blades may loosen due to the high rotating speed. Thus there is a risk of serious injuries or death.

„ The blade carriers must be checked for damage at least once a day or after contact with foreign objects.

„ Whenever a blade is changed, check the material thickness of the blade carriers.

„ The material thickness of the blade carriers must not be less than 3 mm at the weakest point.

„ The blade carriers must be replaced at the latest when the application seam (1) is worn at one point.

„ The blade carriers must only be replaced by KRONE original spare parts.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 67

14 Maintenance - Cutterbar

14.6

Checking/replacing cutting discs/mower drums

14.6

KM000-041

Checking/replacing cutting discs/mower drums

WARNING

Deformed cutting discs/mower drums

If cutting discs/mower drums are deformed, blades may become detached due to high rotating speed. People may be seriously injured or killed as a result.

„ The cutting discs/mower drums must be checked for damage at least once a day or after contact with foreign objects.

„ If cutting discs/mower drums are deformed, the dimension X=48 mm must not be exceeded.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

KM000-042

68

ActiveMow R 200

Original Operating Instructions 150000521_03_en

14.6.1

Maintenance - Cutterbar 14

Checking/replacing linings on cutterbar 14.7

Checking the wear limit on cutting discs/mower drums

WARNING

Abrasion on cutting discs/mower drums

Due to abrasion limits on the cutting discs/mower drums, the blades or parts may loosen because of high rotating speed. Thus there is a risk of serious injuries or death.

The wear limit for abrasion limits (2) on the cutting discs/mower drums is reached when the material thickness is less than 3 mm .

„ The cutting discs/mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm.

„ The cutting discs/mower drums must only be replaced by KRONE original spare parts.

14.7

KM000-043

Checking/replacing linings on cutterbar

NOTICE

Irregular check of linings

The linings are subject to natural wear. Therefore they must be checked for wear every day and they must be replaced, if necessary. The machine may be damaged if no check is performed.

„ Adapt the welding current and the welding material of cutterbar and lining. Perform trial welding, if necessary.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 69

14 Maintenance - Cutterbar

14.7

Checking/replacing linings on cutterbar

KM000-081

„ Open welding seams of old lining.

„ Remove lining.

„ Deburr the contact areas.

KM000-080

„ Fit the new lining (3).

„ Weld short I seams on the upper surface of the cutterbar in the areas (1) (each should be approx. 30 mm). INFORMATION: The edges (2) must not be welded.

„ On the bottom of the cutterbar, weld the lining (3) to the cutterbar along the whole length in area (5). INFORMATION: The edges (4) must not be welded.

70

ActiveMow R 200

Original Operating Instructions 150000521_03_en

This page has been left blank deliberately.

Maintenance - Cutterbar 14

Checking/replacing linings on cutterbar 14.7

ActiveMow R 200

Original Operating Instructions 150000521_03_en 71

15 Maintenance - Lubrication

15.1

Lubricating universal shaft

15 Maintenance - Lubrication

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

NOTICE

Environmental damage caused by consumables

If consumables are not stored and disposed of properly, they may escape into the environment. As a result, the environment will be damaged, even by small quantities.

„ Store the consumables in suitable containers according to the statutory provisions.

„ Dispose of used consumables according to statutory provisions.

NOTICE

Damage to bearing points

When using lubricating greases not approved and when mixing different lubricating greases, the lubricated parts may be damaged.

„ Only use approved lubricating greases, .

„ Do not use graphite-containing lubricating greases.

„ Do not mix different lubricating greases.

15.1

Lubricating universal shaft

72

KMG000-007

ActiveMow R 200

Original Operating Instructions 150000521_03_en

15.2

Maintenance - Lubrication 15

Lubrication chart - Machine 15.2

Universally-jointed drive shaft

ü

The machine is shut down and safeguarded, refer to page 21

.

„ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the figure.

Lubrication chart - Machine

The information on maintenance intervals is based on average load of the machine. In case of an increased load and under extreme working conditions, the time periods must be reduced.

The types of lubrication are marked by means of icons in the lubrication chart, refer to table.

Type of lubrication

Grease

Lubricant

Multi-purpose grease

Note

• Two strokes from the grease gun per grease nipple.

• Remove superfluous grease at the lubrication nipple.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 73

15 Maintenance - Lubrication

15.2

Lubrication chart - Machine

KM000-423

74

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Every 20 operating hours

1) 2)

Maintenance - Lubrication 15

Lubrication chart - Machine 15.2

3)

4)

ActiveMow R 200

Original Operating Instructions 150000521_03_en 75

15 Maintenance - Lubrication

15.2

Lubrication chart - Machine

KM000-432

76

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Every 100 operating hours

1) 2)

Maintenance - Lubrication 15

Lubrication chart - Machine 15.2

3)

ActiveMow R 200

Original Operating Instructions 150000521_03_en 77

16 Storage

16

78

Storage

WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„ To avoid accidents, the relevant safety instructions must be read and observed,

refer to page 10 .

WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„ The safety routines must be read and observed to avoid accidents,

refer to page 21

.

Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine.

„ Park the machine in a weatherproof and dry place which is far away from corrosive substances.

„ Clean the machine thoroughly.

Chaff and dirt attract moisture which causes steel parts to start rusting.

NOTICE

Damage to the machine due to water damages with high-pressure cleaner

If the water jet from a high-pressure cleaner is aimed directly at bearings and electrical/ electronic components, these parts can be damaged.

„ Do not aim the water jet from high-pressure cleaner at bearings and electrics/electronic components.

„ Lubricate the machine according to lubrication chart. Do not wipe off any grease that comes out of bearing points as the hardened grease will provide additional protection against moisture.

„ Grease the threads of setting screws and similar items.

„ Relieve the relief springs.

„ Disassemble the universal shaft. Grease the inner tubes.

„ Grease the grease nipples on the universal joint of the universal shaft and on the bearing rings of the guard tubes,

refer to page 72 .

INFORMATION

Observe operating instructions of universal shaft manufacturer.

„ Lubricate the uncoated piston rods of all hydraulic cylinders liberally and insert as far as possible.

„ Wet all lever joints and bearing positions, which cannot be lubricated, with oil.

„ Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

„ Check all moveable parts to make certain they move easily. If necessary, dismount, clean, grease and remount.

„ If parts need to be replaced, use only KRONE original spare parts.

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Storage 16

INFORMATION

Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.

ActiveMow R 200

Original Operating Instructions 150000521_03_en 79

17 Waste disposal

17 Waste disposal

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed.

Metal parts

• All metal parts must be brought to a metal recycling centre.

• The parts must be freed from operating fluids and lubricants (gearbox oil, oil from hydraulic system, ...) before being scrapped.

• The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

• Operating fluids and lubricants (diesel fuel, coolant, gearbox oil, oil from hydraulic system,

…) must be brought to a disposal point for waste oil.

Synthetic materials

• All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

• Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

• All electronic parts must be brought to a disposal point for electronic scrap.

80

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Index 18

18 Index

A

Adapting coupling points .................................... 35

Adapting universal shaft ..................................... 36

Additional equipment and spare parts ................ 12

Adjusting the relief spring(s) ............................... 48

Applicable documents .......................................... 5

B

Basic safety instructions ..................................... 10

Behaviour in case of voltage flashover of overhead

lines .................................................................... 18

Behaviour in dangerous situations and in case of

accidents ............................................................ 20

C

Changing blades for the “blade quick fastener”

version ................................................................ 66

Changing blades for the “blade screw connection”

version ................................................................ 65

Changing oil ....................................................... 60

Checking blades for wear ................................... 64

Checking oil level ......................................... 59, 60

Checking the wear limit on cutting discs/mower

drums ................................................................. 69

Checking/changing blades ................................. 64

Checking/replacing blade carrier ........................ 67

Checking/replacing cutting discs/mower drums . 68

Checking/replacing guard cloths ........................ 57

Checking/replacing linings on cutterbar ............. 69

Checking/replacing retaining bolts ..................... 67

Checklist for initial operation .............................. 34

Children in danger .............................................. 11

Connecting hydraulic hoses ............................... 38

Connecting the machine..................................... 11

Connecting the machine to the tractor ............... 37

Consumables ............................................... 17, 31

Contact ................................................................. 2

Contact data of your dealer .................................. 2

Control and Display Elements ............................ 33

Conversion table .................................................. 8

Cross references .................................................. 5

ActiveMow R 200

Original Operating Instructions 150000521_03_en 81

18 Index

D

Damaged compressor unit ................................. 19

Danger associated with welding work ................ 20

Danger due to machine which is not prepared

properly for road travel ....................................... 16

Danger from damage to the machine ................. 12

Danger of fire...................................................... 17

Danger of tipping over on slopes........................ 16

Danger when cornering with mounted machine . 16

Danger when driving on road and field............... 16

Danger zone because objects may shoot out .... 14

Danger zone between tractor and machine ....... 14

Danger zone due to coasting machine parts ...... 14

Danger zone PTO shaft...................................... 14

Danger zone universal shaft............................... 14

Danger zone when drive is switched on ............. 14

Danger zones ..................................................... 13

Dangers arising from environment ..................... 17

Dangers in connection with certain activities:

Working on the machine..................................... 19

Dangers in road traffic ........................................ 16

Declaration of conformity.................................... 85

Deviating tightening torques ............................... 56

Directories and references ................................... 5

Driving and Transport ......................................... 45

E

Ensuring functionality of safety devices ............. 15

Environmental protection and disposal .............. 17

F

Figures ................................................................. 6

Folding down safety device ................................ 40

Folding up protective device............................... 41

From headland position to transport position ..... 43

From transport position to headland position ..... 43

H

Headland positions ............................................. 43

Hot liquids........................................................... 19

Hot surfaces ....................................................... 19

How to use this document .................................... 5

Hydraulic control units of the tractor ................... 33

I

Icons in figures ..................................................... 6

Icons in the text .................................................... 6

Importance of operating instructions .................. 10

Increasing/reducing ground pressure ................. 49

Information for enquiries and orders .............. 2, 29

Information on direction ........................................ 6

Information on This Document ............................. 5

Initial Operation .................................................. 34

Installing universal shaft ..................................... 38

Intended use....................................................... 10

J

Jobs on the machine .......................................... 12

L

Labelling ............................................................. 29

Life-threatening electric shock from overhead lines

........................................................................... 17

Liquids under high pressure ............................... 18

Locking screws on the gearboxes ...................... 55

Lowering machine from transport position to

working position.................................................. 42

Lowering mower from headland position to working

position ............................................................... 43

Lubricating universal shaft.................................. 72

Lubrication chart - Machine ................................ 73

82

ActiveMow R 200

Original Operating Instructions 150000521_03_en

Index 18

M

Machine Description ........................................... 28

Machine overview............................................... 28

Main gearbox...................................................... 59

Maintenance - Before the beginning of the season

........................................................................... 51

Maintenance - Cutterbar..................................... 62

Maintenance - Every 10 hours, but at least once a

day...................................................................... 52

Maintenance - Every 200 hours ......................... 52

Maintenance - Every 50 hours ........................... 52

Maintenance - Gearbox ...................................... 59

Maintenance - General Information .................... 51

Maintenance - Hydraulic System........................ 58

Maintenance - Lubrication .................................. 72

Maintenance - Once after 50 hours .................... 51

Maintenance and repair work ............................. 19

Maintenance table .............................................. 51

Means of representation....................................... 6

Metric thread screws with control thread ............ 53

Metric thread screws with countersunk head and

hexagon socket .................................................. 54

Metric thread screws with fine thread ................. 54

Mower gearbox................................................... 60

Mowing ............................................................... 44

N

Noise may damage your health.......................... 18

Notes with information and recommendations ..... 8

O

Oil change/oil level check on the cutterbar......... 61

Only perform work when the machine is at

standstill ............................................................. 19

Operation............................................................ 40

Operation is only allowed after proper start-up .. 12

Operational safety: Technically sound condition 12

P

Parking the machine safely ................................ 16

Passengers ........................................................ 12

Personal protective equipment ........................... 15

Pole protection mechanism ................................ 29

Position and meaning of safety labels ................ 24

Preparing machine for road travel ...................... 45

R

Raised machine and machine parts ................... 20

Raising mower from working position to headland

position ............................................................... 43

Relieving relief springs ....................................... 48

Re-ordering .......................................................... 5

Replacing shear protection on rotary hub .......... 63

Road safety ........................................................ 16

Rotary hub .......................................................... 62

ActiveMow R 200

Original Operating Instructions 150000521_03_en 83

18 Index

S

Safely performing oil level check, oil change and

filter element change .......................................... 22

Safety ................................................................. 10

Safety device ...................................................... 40

Safety labels on the machine ............................. 22

Safety markings on the machine ........................ 15

Safety routines ................................................... 21

Scope of the document ........................................ 6

Securing raised machine and machine parts

against lowering ................................................. 21

Service life of the machine ................................. 10

Setting high-cut skids ......................................... 49

Setting the cutting height .................................... 47

Setting the mower in working position ................ 47

Setting the relief spring for the carrying bar ....... 50

Settings .............................................................. 47

Shutting down and safeguarding the machine ... 21

Sources of danger on the machine .................... 18

Staff qualification ................................................ 11

Start-up............................................................... 37

Storage ............................................................... 78

Structural modifications on the machine ............ 11

Support jack ....................................................... 41

Support jack for the “additional support jacks”

version ................................................................ 42

Support jack for the “series” version................... 41

Switching off the machine .................................. 46

T

Target group of this document ............................. 5

Technical data .................................................... 31

Technical limit values ......................................... 13

Technically sound state of the machine ............. 12

Term “machine” .................................................... 6

Tightening torques.............................................. 53

U

Unattended parking ............................................ 16

Unsuitable consumables .................................... 17

V

Validity .................................................................. 5

Venting the friction clutch ................................... 56

W

Warning signs....................................................... 7

Warnings of property damage/environmental

damage ................................................................ 8

Waste disposal ................................................... 80

84

ActiveMow R 200

Original Operating Instructions 150000521_03_en

19

Declaration of conformity 19

Declaration of conformity

EC Declaration of conformity

We

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle hereby declare, as manufacturer of the product named below, under our sole responsibility, that the

Machine:

Rear Mounted Mower

Type:

ActiveMow R 200

to which this declaration refers is in compliance with the following relevant provisions:

EC directive 2006/42/EC (machines)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 25/04/2016

Year of manufacture:

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Machine no.:

ActiveMow R 200

Original Operating Instructions 150000521_03_en 85

Maschinenfabrik

Bernard Krone GmbH & Co. KG

* Heinrich-Krone-Straße 10

D-48480 Spelle

* Postfach 11 63

D-48478 Spelle

' +49 (0) 59 77 / 935-0

6 +49 (0) 59 77 / 935-339

ü

http://wwww.krone.de

@ [email protected]

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