Krone AM 203 CV, AM 243 CV / + B, AM 283 CV / +B Operating Instructions

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Krone AM 203 CV, AM 243 CV / + B, AM 283 CV / +B Operating Instructions | Manualzz

AM 203 CV

AM 243 CV / + B

AM 283 CV / +B

(from serial no.: 829 190)

Order no.: 150 000 003 02 en

Disc Mower

27.05.2016

Table of Contents

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CV0

EC Declaration of Conformity

We that the

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility,

Machine:

Type:

Disc Mower

AM 203 CV, AM 243 CV, AM 243 CV + B, AM 283 CV,

AM 283 CV + B to which this declaration refers is in compliance with the following relevant provisions of:

EC Directive 2006/42/CE (machines).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture: Machine no.:

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Table of Contents

1

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Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 6

2.1

Validity ................................................................................................................................................ 6

2.2

Re-Ordering ........................................................................................................................................ 6

2.3

Further applicable documents ............................................................................................................ 6

2.4

Target group of this document ........................................................................................................... 6

2.5

How to use this document .................................................................................................................. 6

2.5.1

Directories and References ........................................................................................................ 6

2.5.2

Direction Information ................................................................................................................... 7

2.5.3

Term “Machine” ........................................................................................................................... 7

2.5.4

Figures ........................................................................................................................................ 7

2.5.5

Scope of Document ..................................................................................................................... 7

2.5.6

Means of representation ............................................................................................................. 7

3 Safety ..................................................................................................................................................... 10

3.1

Purpose of Use ................................................................................................................................. 10

3.2

Intended use ..................................................................................................................................... 10

3.3

Service life of the machine ............................................................................................................... 10

3.4

Safety Instructions and Accident Prevention Regulations ............................................................... 11

3.4.1

Personnel Qualification and Training ........................................................................................ 12

3.4.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................ 12

3.4.3

Safety-conscious work practices ............................................................................................... 12

3.5

Attached devices .............................................................................................................................. 13

3.6

PTO operation .................................................................................................................................. 13

3.7

Hydraulic system .............................................................................................................................. 14

3.8

Maintenance ..................................................................................................................................... 14

3.9

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 15

3.10

Inadmissible Modes of Operation ..................................................................................................... 15

3.11

Identification Plate ............................................................................................................................ 16

3.12

Information Required for Questions and Orders .............................................................................. 16

3.12.1

Contact ...................................................................................................................................... 16

3.13

Safety stickers on the machine ........................................................................................................ 18

3.13.1

Position and meaning of the safety stickers on the machine .................................................... 18

3.13.2

Re-Ordering Safety Labels and Information Labels .................................................................. 19

3.13.3

Attaching Safety Labels and Information Labels ...................................................................... 19

3.14

Working in the vicinity of power transmission lines .......................................................................... 20

4 Technical Data of the Machine ............................................................................................................ 21

4.1

Technical data .................................................................................................................................. 21

4.2

Ambient Temperature....................................................................................................................... 21

5 Commissioning ..................................................................................................................................... 22

5.1

First installation ................................................................................................................................ 22

5.2

Special Safety Instructions ............................................................................................................... 22

5.3

Mounting onto the Tractor ................................................................................................................ 23

5.3.1

Clutching points ......................................................................................................................... 23

5.3.2

Attaching the Three-Point Block ............................................................................................... 24

5.4

PTO shaft ......................................................................................................................................... 25

5.4.1

Length adjustment ..................................................................................................................... 25

3

Table of Contents

5.5

Adjustment Piece for Lifting Cylinder and Compensation Spring .................................................... 26

6 Start-up .................................................................................................................................................. 28

6.1

Mounting onto the Tractor ................................................................................................................ 28

6.2

Hydraulics ......................................................................................................................................... 29

6.2.1

Special Safety Instructions ........................................................................................................ 29

6.2.2

Connecting the hydraulic lines .................................................................................................. 29

6.3

PTO shaft ......................................................................................................................................... 31

6.4

Install the PTO shaft ......................................................................................................................... 31

6.5

Intermediate PTO shaft .................................................................................................................... 32

6.6

Parking support ................................................................................................................................ 32

6.7

Fastening the Compensation Spring ................................................................................................ 33

7 Driving and Transport .......................................................................................................................... 34

7.1

Switching from working position to transport position ...................................................................... 34

7.2

Lighting ............................................................................................................................................. 35

8 Operation ............................................................................................................................................... 36

8.1

From transport into working position ................................................................................................ 36

8.2

Before mowing ................................................................................................................................. 37

8.2.1

Folding down the Safety Device ............................................................................................... 37

8.3

Using the Machine for Work ............................................................................................................. 38

8.4

Headland Position ............................................................................................................................ 38

8.5

Detaching the machine..................................................................................................................... 39

9 Settings ................................................................................................................................................. 42

9.1

Setting of the top suspension arm connecting point ........................................................................ 42

9.2

Adjusting the cutting height .............................................................................................................. 42

9.3

Setting the Relief Springs ................................................................................................................. 43

9.4

Setting of the pole protection mechanism ........................................................................................ 44

9.5

Default Setting of the Tractor's Lower Suspension Arms ................................................................ 45

9.6

Adjusting the Tedder Speed ............................................................................................................. 46

9.7

Adjusting the conditioner plate ......................................................................................................... 47

9.8

Adjusting the Swath Width ............................................................................................................... 47

9.9

Setting of the tine conditioner ........................................................................................................... 48

9.9.1

Deactivating the tine conditioner ............................................................................................... 49

9.10

Wide Swath Cover ............................................................................................................................ 50

9.10.1

Making Adjustments for Swathing ............................................................................................. 51

10 Maintenance .......................................................................................................................................... 52

10.1

Special Safety Instructions ............................................................................................................... 52

10.1.1

Test run ..................................................................................................................................... 52

10.2

Spare Parts ...................................................................................................................................... 52

10.3

Tightening torques ............................................................................................................................ 53

10.3.1

Metric Thread Screws with Control Thread............................................................................... 53

10.3.2

Metric Thread Screws with Fine Thread ................................................................................... 54

10.3.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 54

10.3.4

Deviating Tightening Torques ................................................................................................... 55

10.4

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 56

10.4.1

Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 56

10.5

Main gearbox .................................................................................................................................... 57

10.6

Speed gearbox ................................................................................................................................. 58

10.7

Oil level check and oil change on the cutter bar .............................................................................. 59

4

Table of Contents

10.7.1

Oil change ................................................................................................................................. 59

10.7.2

Checking the oil level ................................................................................................................ 59

10.8

Guard Cloths .................................................................................................................................... 60

10.9

Tedder .............................................................................................................................................. 61

10.10

Maintenance of pole protection ........................................................................................................ 61

10.11

Checking the Cutter Blades and Blade Holder ................................................................................ 62

10.11.1

Cutter Blades ............................................................................................................................ 63

10.11.2

Blade Screw Connection ........................................................................................................... 64

10.11.3

Blade Quick-Fit Device.............................................................................................................. 64

10.12

Blade Changing on Cutting Discs .................................................................................................... 65

10.13

Special Tool ...................................................................................................................................... 65

10.13.1

Blade Screw Connection ........................................................................................................... 66

10.13.2

Blade Quick-Fit Device.............................................................................................................. 67

10.14

Replacing the Linings ....................................................................................................................... 68

11 Maintenance – lubrication chart ......................................................................................................... 69

11.1

Special Safety Instructions ............................................................................................................... 69

11.2

PTO shaft ......................................................................................................................................... 69

11.3

Lubrication Chart .............................................................................................................................. 70

12 Placing in Storage ................................................................................................................................ 71

13 Before the Start of the New Season ................................................................................................... 72

13.1

Special Safety Instructions ............................................................................................................... 72

13.2

Test run. ........................................................................................................................................... 72

13.3

Friction Clutch .................................................................................................................................. 74

13.4

Walterscheid Overload Coupling ...................................................................................................... 74

13.4.1

Venting the Overload Coupling on the Drive Shaft to the Cutter Bar ....................................... 75

14 Special equipment ................................................................................................................................ 76

14.1

Special Safety Instructions ............................................................................................................... 76

14.2

Adjusting Skids ................................................................................................................................. 76

15 Disposal of the machine ...................................................................................................................... 77

15.1

Disposal of the machine ................................................................................................................... 77

16 Index ...................................................................................................................................................... 78

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To this Document

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2 To this Document

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2.1 Validity

These operating instructions apply to disc mowers of series:

AM 203 CV; AM 243 CV; AM 243 CV + B; AM 283 CV and AM 283 CV + B

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2.2 Re-Ordering

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If this document should become wholly or partially unusable, you can request a replacement document by stating the order number mentioned on the cover sheet.

2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5 How to use this document

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2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

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To this Document

2.5.2 Direction Information

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Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

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Throughout the rest of this document, the mower will also be referred to as the “machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

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2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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To this Document

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

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8

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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To this Document

9

Safety

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3

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Safety

3.1

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Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

3.2 Intended use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

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3.3

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Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

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10

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Safety

3.4 Safety Instructions and Accident Prevention Regulations

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1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

11

Safety

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3.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

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3.4.2

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Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example

, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.4.3 Safety-conscious work practices

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Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

12

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3.5

Safety

Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

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3.6 PTO operation

1  Use only PTO shafts specified by the manufacturer!

2  The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3  Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4  Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5  When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6  Always make sure that the PTO shaft is properly installed and secured!

7  Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8  Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9  Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10  Never switch on the PTO if the engine is switched off!

11  No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12  Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14  Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15  Place the disconnected PTO shaft onto the support provided!

16  After detaching the PTO shaft, attach the protective cover to the PTO end!

17  If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

13

Safety

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3.7 Hydraulic system

1  The hydraulic system is pressurised!

2  When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

3  When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

4  In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5  When searching for leaks, use suitable aids to avoid the risk of injury!

6  Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

7  Before working on the hydraulic system, depressurise the system and switch off the engine!

Pos: 23.12 /BA/Sicherheit/H ydr auli kanl age Z usatz Alterung der H ydr auli kschl auchl eitungen @ 3\mod_1204552944856_78.docx @ 70772 @ @ 1

8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

Pos: 23.13 /BA/Sicherheit/Wartung/Wartung Mäher mit Gasspeicher+ Auswechseln von Arbeitswer kzeug en @ 0\mod_1195647075607_78.docx @ 1442 @ 2 @ 1

3.8 Maintenance

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1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary!

3 When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

4 When replacing working tools with cutting edges, use suitable tools and gloves!

5 Oils, greases and filters must be disposed of correctly!

6 Always disconnect the power supply before working on the electrical system!

7 If protective devices and guards are subject to wear, check them regularly and replace them in good time!

8 When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

9 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

14

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Safety

3.9

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Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

3.10

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Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

15

Safety

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3.11 Identification Plate

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Jahr

Année

T ype

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10, D 48480 Spelle

Masch. Nr

No. de s érie

Made in

W.-Germany

AM-1-106

Fig. 1

The machine data are rendered on the type plate (1). It is attached to the carrying bar.

Pos: 27 /BA/Einl eitung/Kennzeichnung/Angaben für Anfr age und Bestellungen_M aschnr . (2015- 11- 04 15:38:15) @ 9\mod_1220507505930_78.docx @ 126110 @ 2 @ 1

3.12

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Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

3.12.1 Contact

Pos: 29 /BA/AdressenAdresse M aschinenfabri k KRON E Spell e @ 444\mod_1460097223706_78.docx @ 3031795 @ @ 1 Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

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16

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This page has been left blank deliberately!!

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Safety

17

Safety

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3.13 Safety stickers on the machine

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3.13.1 Position and meaning of the safety stickers on the machine

Pos: 35 /BA/Sicher heit/Aufkl eber/AM M ähwer ke/Sicherheitsaufkleber AM 203 CV / 243 C V / 283 C V @ 72\mod_1307451611517_78.docx @ 650827 @ @ 1

3

6

4 3

5 6

1 2

Fig. 2

18

1)

Before starting the machine, read and observe the operating instructions and safety instructions.

Order No. 939 471-1 (1x)

Safety

2)

The PTO speeds must not exceed 540 rpm!

The operating pressure of the hydraulic system must not exceed 200 bar!

939 100-4

MAX.

540/ min

MAX.

200 bar

Order No. 939 100-4 (1x)

3)

While parts are moving, never reach into areas where there is a risk of being crushed.

Order No. 942 196-1 (3x)

4)

Move the protective devices into position prior to start-up.

Order No. 939 572 0 (1x)

939 572-0 942 196 -1

5)

Do not touch any moving parts of the machine. Wait until they have come to a complete stop.

Order No. 939 410 2 (1x)

6)

When the machine is running, keep your distance.

Order No. 942 197 1 (2x)

STOP

939 410 2

942 197- 1

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3.13.2 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

3.13.3

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Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

19

Safety

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3.14

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Working in the vicinity of power transmission lines

1  Always take great care when working under or in the vicinity of power transmission lines.

2  Ensure that when in operation or being transported, the machine cannot exceed a total height of approx. 4m.

3  If there is any need to travel under overhead lines, the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator.

4  Always keep the safety distances according to the table.

Rated voltage kV

To 1

Above 1 to 110

Above 101 to 220

Above 220 to 380

Safe distance from overhead lines m

3

4

1

2

20

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4

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Technical Data of the Machine

4.1 Technical data

Technical Data of the Machine

Type

Working width

Transport width

Number of mowing discs

Number of mowing drums

[mm]

[mm]

Conditioner system

Speed of V-tine rotor [rpm]

Width of conditioner system [mm]

Swath width [m]

Acreage

Power consumption

PTO speed

Hydraulic connections required

Service weight

[ha/h]

[kW/HP

]

[rpm]

[kg]

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*) EW= Single-action control unit

4.2 Ambient Temperature

Pos: 44 /BA/Einl eitung/T echnische D atenTechnische D aten: U mgebungstemper aturbereich @ 415\mod_1452855919473_78.docx @ 2914948 @ @ 1

Ambient temperature

Temperature range for machine operation

Pos: 45 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 approx.

760

AM 203 CV AM 243 CV

(AM 243 CV +B)

2000

3

2

1600

0.8 – 1.6

2.5

33/45

2400

Tractor width

4

2

V-shaped prong

600 and 900

2000

0.9 -2

(0.9 – 2.3)

3

37/50

AM 283 CV

(AM 283 CV +V)

2800

5

2

2400

1.2 – 2.4

(1.2 – 2.7)

3.5

44/60

540

1 x EW* approx. 810

-5 to +45°C approx. 860

21

Commissioning

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5

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Commissioning

5.1 First installation

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The appendix in this document "Appendix - Assembly Instructions" describes how to install the device for the first time.

5.2 Special Safety Instructions

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WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving.

Thus there is a risk of serious injuries or death.

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• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

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Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

22

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5.3

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Mounting onto the Tractor

5.3.1 Clutching points

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There are 2 ways to attach the mowing unit:

Pos: 46.12 /BA/Erstinbetriebnahme/M ähwer ke AM Baurei he/Kuppelpunkte Bild AM 203 C V / 243 C V / 283 CV @ 72\mod_1307454478072_78.docx @ 651030 @ @ 1

a c

Commissioning

1

3

Kat. II 2 Kat. II 2

AM-1-001

Fig. 3

Pos: 46.13 /BA/Erstinbetriebnahme/M ähwer ke AM Baurei he/a) Kat. II Kuppelpunkte T ext AM S und AM C V Baurei he @ 69\mod_1305036909040_78.docx @ 632644 @ @ 1 a) Cat. II

The standard setting of the steerable pinions is for

Cat. II

.

Pos: 46.14 /BA/Erstinbetriebnahme/M ähwer ke AM Baurei he/c) Kat. II seitlich versetzt AM S und AM C V Baur eihe @ 69\mod_1305037661078_78.docx @ 632692 @ @ 1

Pos: 46.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1 c) Cat. II offset to the side

To offset the mower to the side for

Cat. II

, turn the steerable pinion (3) 180° and shift the steerable pinion (1) outwards.

• Remove the screws (2)

• Insert the steerable pinion (3), rotated 180°

• Offset the steerable pinion (1) outwards

• Tighten the screws (2) again

23

Commissioning

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5.3.2 Attaching the Three-Point Block

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Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 46.18 /BA/Erstinbetriebnahme/M ähwer ke AM Baurei he/Ankuppeln Bild AM 203 CV / 243 C V / 283 C V @ 72\mod_1307456041076_78.docx @ 651114 @ @ 1

2

5

3

4

1

AM-5-010

Fig. 4

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• Attach the machine onto the lower suspension arm (1) of the tractor

• Fasten the top suspension arm (2) onto the top suspension arm connecting point (5) and secure it

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24

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5.4

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PTO shaft

5.4.1 Length adjustment

Pos: 46.23 /BA/Erstinbetriebnahme/M ähwer ke AM Baurei he/Längenanpassung Bil d AM _C V Baurei he @ 72\mod_1307456462200_78.docx @ 651168 @ @ 1

Commissioning

1

2

AM-4-054

Fig. 5

Pos: 46.24 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer keLängenanpassung_ohne Pfahlsicher ung @ 375\mod_1442557605805_78.docx @ 2723227 @ @ 1

The machine is connected to three-point linkage of tractor.

The length of the universal shaft (1) must be adapted.

• Disassemble universal shaft.

• Install one half on tractor side (1) and the other one on machine side (2).

• Check overlap of section tubes and guard tubes.

• Shorten section tubes and guard tubes so that the universal shaft can move freely in the shortest operating position.

• For further procedure, please refer to the operating instructions of universal shaft manufacturer.

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Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

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Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

25

Commissioning

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5.5 Adjustment Piece for Lifting Cylinder and Compensation Spring

Pos: 46.29 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Verstellstück Aushubzyli nder/Entlastungsfeder/Verstellstück Aushubzyli nder/Entl astungsfeder Bil d AM-CV Baurei he @ 72\mod_1307515644349_78.docx @ 651476 @ @ 1

AM 283 CV + B

AM 283 CV

AM 243 CV

AM 203 CV

2

AM-5-000

Fig. 6

Pos: 46.30 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Verstellstück Aushubzyli nder/Entlastungsfeder/Verstellstück Aushubzyli nder/Entl astungsfeder T ext @ 72\mod_1307514666785_78.docx @ 651420 @ @ 1 The lower bearing bolt for the lifting cylinder and the compensation spring must be locked in a specific position depending on the type of the machine.

Pos: 46.31 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Verstellstück Aushubzyli nder/Entlastungsfeder/Hi nweis Ei nstellung ist wer kseitig monti ert und darf nicht verändert wer den @ 72\mod_1307514579470_78.docx @ 651393 @ @ 1

Note

The setting is mounted in the factory and must not be changed.

The bolt (1) is mounted with the lever (2).

Pos: 47 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

26

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Commissioning

27

Start-up

Pos: 49.1 /Überschriften/Überschriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1

6

Pos: 49.2 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

Start-up

6.1 Mounting onto the Tractor

Pos: 49.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 49.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Achsl asten Beei ntr ächtigung der Lenkfähig keit @ 9\mod_1220866555985_78.docx @ 128119 @ @ 1

Warning - Impairment of the steerability of the tractor.

Effect: Damage to the tractor or the machine.

The attachment of implements at the front and rear must not cause exceedance of the max. permissible weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted accessory unit, the front axle must always be loaded with a minimum 20% service weight of the tractor.

Make sure that these prerequisites are met prior to driving.

Pos: 49.5 /BA/Ersti nbetriebnahme/Mähwer ke AM Baur eihe/Ankuppeln Bil d AM 203 C V / 243 CV / 283 CV @ 72 \mod_1307456041076_78.docx @ 651114 @ @ 1

2

5

3

4

1

AM-5-010

Fig. 7

Pos: 49.6 /BA/Ersti nbetriebnahme/Mähwer ke AM Baur eihe/Ankuppeln T ext AM 203 C V / 243 C V / 283 CV @ 72\mod_1307456211047_78.docx @ 651142 @ @ 1

• Attach the machine onto the lower suspension arm (1) of the tractor

• Fasten the top suspension arm (2) onto the top suspension arm connecting point (5) and secure it

Pos: 49.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

28

Pos: 49.8 /Überschriften/Überschriften 2/F-J/HH ydrauli k @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

Start-up

6.2

Pos: 49.9 /Überschriften/Überschriften 3/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

Hydraulics

6.2.1 Special Safety Instructions

Pos: 49.10 /BA/Sicherheit/H ydr auli k/Warnung - Anschluss der H ydrauli klei tungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 49.11 /Ü berschriften/Ü berschriften 3/F-J/HH ydr auli kl eitungen anschließ en @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

6.2.2 Connecting the hydraulic lines

Pos: 49.12 /BA/Sicherheit/H ydr auli k/WARNUNG - Vertauschen der H ydrauli kkl eitungen, wenn EW @ 9\mod_1220871857985_78.docx @ 128182 @ @ 1

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Pos: 49.13 /BA/Sicherheit/H ydr auli k/Achtung - Verschmutzung der H ydrauli kanlag e @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

Pos: 49.14 /BA/Sicherheit/Betätigungsseil/GEF AHR! – U nbeabsichtigte Aktionen ausgelöst Betätigungsseil verleg en @ 8\mod_1219298996457_78.docx @ 111447 @ @ 1

Pos: 49.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Unintended actions triggered.

Effect: Danger to life, injuries or damage to the machine.

• The actuating rope must be routed in such a way that no movements are unintentionally triggered in any transport or working positions.

• The actuating rope must not come into contact with the tractor tyres

• Note chafing areas or points of contact.

29

Start-up

Pos: 49.16 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild AM-CV Baur eihe @ 72\mod_1307516304827_78.docx @ 651506 @ @ 1

3

2

AM-0-011

Pos: 49.17 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Steuergerät 1xEW @ 10\mod_1221486740745_78.docx @ 134020 @ @ 1

Fig. 8

A single-action control unit is required on the tractor to operate the machine.

Pos: 49.18 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Anschluss H ydraulikl eitung AM S / AM C V BAurei he @ 69\mod_1305092471935_78.docx @ 632836 @ @ 1

• Release the pressure from the hydraulic system on the tractor side

• Insert the hydraulic hose into the hydraulic coupling of the control valve

Pos: 49.19 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Betätigungsseil abl egen AM S und AM C V Baurei he @ 69\mod_1305092662177_78.docx @ 632864 @ @ 1

• Set down the actuating rope for unlocking the "transport position" at a suitable place in the tractor cab

Pos: 49.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

30

Pos: 49.21 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

6.3

Pos: 49.22 /BA/Sicherheit/Gel enkwell e/Gefahr - Sich drehende Gel enkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

PTO shaft

Start-up

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 49.23 /BA/Sicherheit/Gel enkwell e/Gefahr - F alsche Z apfwellendr ehzahl 540 U /mi n @ 9\mod_1220868351329_78.docx @ 128138 @ @ 1

Danger! - Incorrect PTO speed

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 540 rpm.

• Before switching on the PTO, make sure that you have selected the correct PTO speed.

Pos: 49.24 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Caution! - Swivel range of the PTO shaft

Pos: 49.25 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle monti eren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

6.4 Install the PTO shaft

Pos: 49.26 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Anbau Gelenkwelle Bild AM-C V Baurei he @ 73\mod_1307608792021_78.docx @ 652982 @ @ 1

1

AM-0-002-5

Fig. 9

Pos: 49.27 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Anbau Gelenkwelle T ext AM-CV @ 73\mod_1308136641780_78.docx @ 655117 @ @ 1

• Slide the PTO shaft (1) onto the gear input shaft of the disc mower and secure it

• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it

Make sure all locks of the PTO shaft have snapped in.

• Secure the PTO shaft guard against turning with the retaining chain

Pos: 49.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

31

Start-up

Pos: 49.29 /Ü berschriften/Ü berschriften 2/U-Z/Z Z wischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1

6.5 Intermediate PTO shaft

Pos: 49.30 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle Bild AM-CV Baur eihe @ 72\mod_1307511143020_78.docx @ 651283 @ @ 1

2

1

3

AM-4-009-1

Fig. 10

Pos: 49.31 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle mit Freilauf Text EC 280/320 CV-Q @ 10\mod_1221488055292_78.docx @ 134083 @ @ 1 The intermediate PTO shaft for the tedder drive is coupled to the gearbox via the friction clutch

(1) and to the tedder via the free-wheel (2). Fasten support chain (3) to the mower.

Pos: 49.32 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 49.33 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze @ 17\mod_1236317851151_78.docx @ 204315 @ 2 @ 1

6.6 Parking support

Pos: 49.34 /BA/Bedienung /EasyC ut/Abstellstütze/Achtung Abstellstütze muss ei ngeschoben sein @ 72\mod_1307513370887_78.docx @ 651311 @ @ 1

Caution! -Parking support not pushed in!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support is pushed in and secured

Pos: 49.35 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild AM C V-Baur eihe @ 72\mod_1307513657421_78.docx @ 651339 @ @ 1

1

AM-1-078-1

Fig. 11

Pos: 49.36 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze i n Tr ansportstellung ei nschieben @ 72\mod_1307514187806_78.docx @ 651367 @ @ 1

After the machine is attached, push the parking support into the transport position.

• Use the three-point hydraulic system to raise the parking support somewhat

• Push the parking support (1) into the transport position and secure it

Pos: 49.37 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

32

Pos: 49.38.1 /BA/Inbetri ebnahme/M ähwer ke AM Baur eihe/Entlastungsfeder/Entlastungsfeder befestigen @ 69\mod_1305094434033_78.docx @ 632917 @ 2 @ 1

Start-up

6.7 Fastening the Compensation Spring

Pos: 49.38.2 /BA/Inbetri ebnahme/M ähwer ke AM Baur eihe/Entlastungsfeder/GEF AHR! – Montage der Entl astungsfeder( n) @ 69\mod_1305096039051_78.docx @ 633110 @ @ 1

DANGER! – Installing the compensation spring(s)

Effect: Danger to life or serious injuries

• The compensation spring(s) should only be adjusted while the machine is in the transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation spring(s) is/are removed while in the working position.

• The lower threaded blocks on the compensation spring(s) must be fully screwed in.

Pos: 49.38.3 /BA/Inbetri ebnahme/M ähwer ke AM Baur eihe/Entlastungsfeder/Hi nweis Die hi ntere Entlastungsfeder kann nur in Transportstellung der Maschi ne monti ert werden @ 69\mod_1305095664117_78.docx @ 633029 @ @ 1

Note

The rear compensation spring can only be mounted in the transport position of the machine.

Pos: 49.38.4 /BA/Inbetri ebnahme/M ähwer ke AM Baur eihe/Entlastungsfeder/Entlastungsfeder An- Abbau Bil d AM-CV Baurei he @ 72\mod_1307510034549_78.docx @ 651253 @ @ 1

4

5

2

3

1 2

AM-1-084-0 AM-0-011

Fig. 12

Pos: 49.38.5 /BA/Inbetri ebnahme/M ähwer ke AM Baur eihe/Entlastungsfeder/Entlastungsfeder T ext CV @ 69\mod_1305095555287_78.docx @ 632975 @ @ 1

• Bring the machine into the transport position

• Make certain the hook of the transport interlock (4) engages in the eye (5) on the conditioner housing

• Close the shut-off valve on the hydraulic hose (3)

• Remove the cotter pin (1) and washer (2) from the upper retaining bolt (spacer sleeve remains on the bolt)

• Push the compensation spring (3) onto the retaining bolt

• Mount the washer and cotter pin again

Pos: 50 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

33

Driving and Transport

Pos: 51.1 /Überschriften/Überschriften 1/F-J/F ahr en und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

7 Driving and Transport

Pos: 51.2 /BA/Sicher heit/Fahren und Transport/Warnung - Transport / Str aßenfahrt @ 295\mod_1412076613597_78.docx @ 2318257 @ @ 1

WARNING! - Transport travel on roads

Accidents may occur when the following points are not observed during transport travel on roads. Thus there is a risk of serious injuries or death.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

• When being transported on public roads, the mower must be lifted.

• In the transport position of the mower, always observe the larger height of the vehicle.

• Riding on the mower is not permitted.

Pos: 51.3 /BA/Sicher heit/Fahren und Transport/Absperrhahn/Transport / Str aßenfahr t Absperr hahn schließ en/Schutz ei nrasten EC 280/320 @ 10\mod_1221540227604_78.docx @ 134129 @ @ 1

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• In transport position, always close the hydraulic shut-off valve.

• Always make certain that the lock (1) has snapped into place.

Pos: 51.4 /Überschriften/Überschriften 2/U-Z/VVon Arbeitsstellung i n Tr ansportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

7.1 Switching from working position to transport position

Pos: 51.5 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung-Hochschwenken des M ähwer ks i n Tr ansportstellung @ 291\mod_1410444332756_78.docx @ 2295038 @ @ 1

WARNING!

During the swivelling operation of the mower, persons may be gripped by the mower and be seriously injured.

• Before swivelling the mower up into transport position, turn off the PTO shaft.

• Do not swivel up the machine until

• all machine parts have come to a complete stop.

• there is no one in the swivel range.

Pos: 51.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

34

Pos: 51.7 /BA/F ahren und Tr ansport/M ähwer ke AM Baureihe/Fahren-Transport Bil d AM-C V Baurei he @ 72\mod_1307521161070_78.docx @ 651590 @ @ 1

4

3

1 2

Driving and Transport

AM-1-058 AM-1-059

Fig. 13

Pos: 51.8 /BA/F ahren und Tr ansport/M ähwer ke AM Baureihe/Fahren/Tr ansport T ext AM-C V Baurei he @ 72\mod_1307521115796_78.docx @ 651562 @ @ 1

During transport / road travel the disc mower must be folded up.

To do this:

• To release the lock (2), pull the actuating rope (1) up from the tractor (hold the actuating rope drawn taut until the mowing unit has reached the transport position)

• Actuate the control valve for the hydraulic cylinder on the tractor. The mowing unit lifts up into the transport position

• Release the actuating rope so that the hook of the transport interlock (1) engages in the eye

(2) on the conditioner housing

• Close the shut-off valve on the hydraulic hose

Pos: 51.9 /Überschriften/Überschriften 2/A-E/BBeleuchtung @ 0\mod_1195658399935_78.docx @ 1881 @ 2 @ 1

7.2 Lighting

Pos: 51.10 /BA/F ahr en und Transpor t/Mähwer ke AM Baur eihe/Bel euchtung Bil d AM-CV Baurei he @ 72\mod_1307522519939_78.docx @ 651644 @ @ 1

AM-1-075

Fig. 14

Pos: 51.11 /BA/F ahr en und Transpor t/Mähwer ke AM Baur eihe/Bel euchtung Text @ 69\mod_1305100479350_78.docx @ 633336 @ @ 1

• Push the lighting (1) into the light holder (2) from above

• Secure it with a cotter pin

• Check function

Pos: 52 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

35

Operation

Pos: 53.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

8

Pos: 53.2 /Überschriften/Überschriften 2/U-Z/VVon Transport i n Arbeitsstell ung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1

Operation

8.1 From transport into working position

Pos: 53.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Absenken des M ähwer ks in Arbeitsstell ung EC 280/320 @ 9\mod_1220879244798_78.docx @ 128439 @ @ 1

Danger! - Lowering the mowing unit into the working position

Effect: Danger to life, injuries or damage to the machine.

• Lower the mowing unit only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• Switch on the PTO only when the mowing unit is resting on the ground.

Pos: 53.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Verrieg elung pr üfen EC 280/320 @ 9\mod_1220879526173_78.docx @ 128463 @ @ 1

Danger! -

Effect: Danger to life, serious injuries or serious damage to the machine.

The folded-down locking mechanism secures the mowing unit against inadvertent lifting while the machine is running.

Pos: 53.5 /BA/Bedi enung /Mähwer ke AM Baur eihe/Von Tr ansport i n Ar beitsstellung Bil d AM-CV BAurei he @ 72\mod_1307524802904_78.docx @ 651702 @ @ 1

2

3

1

AM-0-011 AM-1-083-1

Fig. 15

Pos: 53.6 /BA/Bedi enung /Mähwer ke AM Baur eihe/Von Tr ansport i n Ar beitsstellung T ext AM-CV Baur eihe @ 72\mod_1307524954964_78.docx @ 651730 @ @ 1

• Open the hydraulic shut-off valve (3) on the hydraulic hose

• To lower the mowing unit, pull up the lock (1) from the tractor using the actuating rope (2)

• Activate the double action control valve on the tractor to slowly lower the mowing unit

Pos: 53.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

36

Pos: 53.8 /Überschriften/Überschriften 2/U-Z/VVor dem M äheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1

Operation

8.2 Before mowing

Pos: 53.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Uner wartete Bewegung der Schneidwer kzeug e bzw. des M ähwer kes @ 299\mod_1412937148121_78.docx @ 2341087 @ @ 1

WARNING!

Foreign bodies may be hurled up during the operation.

Thus there is a risk for persons staying in the danger zone to be seriously hurt or killed.

Therefore the following points must be observed before the machine is used:

• The mower must be in working position.

• Move protective equipment into protective position and make sure that it is not damaged.

• Replace damaged protective equipment immediately.

• Instruct persons to leave the danger zone.

• Special care should be taken when working near roads and buildings.

Pos: 53.10 /BA/Bedienung /EasyC ut/Hi nweis Bei m M ähen Steuer ventil schwi mmstellung/senken @ 9 \mod_1220881412391_78.docx @ 128661 @ @ 1

• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and cutting discs or mower drums are not damaged, worn or missing; replace them, if necessary!

Pos: 53.11 /Ü berschriften/Ü berschriften 3/P-T/SSchutzeinrichtung her unter kl appen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1

Note! - While mowing

Effect: Proper use of the machine

• Leave control unit(s) in the "Lower" or "Float position" position for work.

8.2.1 Folding down the Safety Device

Pos: 53.12 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - F ortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 53.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

37

Operation

Pos: 53.14 /Ü berschriften/Ü berschriften 2/A-E/AArbeitseinsatz @ 5\mod_1213258631763_78.docx @ 87907 @ 2 @ 1

8.3 Using the Machine for Work

Pos: 53.15 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Ar bei tsei nsatz / M ähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1

Pos: 53.16 /Ü berschriften/Ü berschriften 2/U-Z/VVorgewendestellung @ 0\mod_1196414916041_78.docx @ 8116 @ 2 @ 1

DANGER! - Using the machine for work

Effect: Danger to life, injuries or damage to the machine.

• The glide skids must rest on the ground before start-up and during work

• Maintain an adequate safety distance from the cutting tools during operation

• There is danger of foreign objects being forcibly ejected even when the machine is operated properly. Persons must therefore be directed out of the danger zone of the machine.

• Special care should be taken when working near roads and buildings)

8.4 Headland Position

Pos: 53.17 /BA/Sicherheit/Vorg ewendestell ung/Gefahr - Vorgewende M ähwer ke EC 280/320 @ 9\mod_1220881723360_78.docx @ 128683 @ @ 1

Pos: 53.18 /BA/Bedienung /EasyC ut/H eck/Vorgewende @ 9\mod_1220881871173_78.docx @ 128704 @ @ 1

Pos: 53.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Lifting the mowing unit from the working position into headland position

Effect: Danger to life, injuries or damage to the machine.

• Lift the mowing unit into headland position only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• During driving in the headland position, the mowing unit will only be raised or lowered by the hydraulic cylinder of the disc mower. The locking mechanism for folding up the mowing unit must not be actuated.

In headland position, lift the disc mower by activating the single-action control unit on the tractor side.

38

Pos: 53.20 /Ü berschriften/Ü berschriften 2/A-E/AAbbau der Maschi ne @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

Operation

8.5 Detaching the machine

Pos: 53.21 /BA/Sicherheit/EasyCut/Gefahr - M aschine abstell en_mit H ydr auli kschl auch @ 9\mod_1220883208423_78.docx @ 128830 @ @ 1

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Park the machine on a solid and even surface.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

• Secure the tractor against rolling.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised! Move the appropriate control valves into the flow position.

• When detaching the machine, do not walk between the tractor and the machine!

Pos: 53.22 /BA/Sicherheit/7. Gefahr enhinweise alt/Einstell arbeiten / Einstell ungen/Gefahr - Einstell ung an den Entlastungsfedern nur i n Transpor tstellung Mähwer ke @ 9\mod_1220883469610_78.docx @ 128852 @ @ 1

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

• The compensation springs should be adjusted only while the machine is in the transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation springs are removed while in the working position.

• The lower threaded blocks on the compensation springs must be fully screwed in.

Pos: 53.23 /BA/Inbetri ebnahme/M ähwer ke AM Baureihe/Entlastungsfeder/Entlastungsfeder An- Abbau Bil d AM-CV Baurei he @ 72\mod_1307510034549_78.docx @ 651253 @ @ 1

5

4

2

3

1 2

AM-1-084-0 AM-0-011

Fig. 16

Pos: 53.24 /BA/Bedienung /M ähwer ke AM Baurei he/Entl astungsfeder n außer F unkti on setzen AM-CV Baur eihe @ 73\mod_1307526758809_78.docx @ 651758 @ @ 1 To simplify later attachment of the disc mower to the tractor, it is advisable to remove the rear compensation spring (2).

To do this:

• Bring the machine to the transport position (the compensation spring(s) may only be removed in this position)

• Make certain the hook of the transport interlock (4) engages in the eye (5) on the conditioner housing

• Close the shut-off valve on the hydraulic hose (3)

• Pull out the cotter pin (1) on the upper retaining bolt of the rear compensation spring (2)

• Remove the washer

• Pull the compensation spring out of the top retaining bolt and set it down on the support

• Open the shut-off valve (3) on the hydraulic hose of the disc mower

• To lower the mowing unit, pull up the lock from the tractor using the actuating rope (2)

• Activate the double action control valve on the tractor to slowly lower the mowing unit

Pos: 53.25 /BA/Bedienung /M ähwer ke AM Baurei he/Abbau T eil 2 AM-C V Baurei he @ 73\mod_1308210707255_78.docx @ 655288 @ @ 1

39

Operation

2

3

1

2

AM-1-061-2

Fig. 17

• Lower the parking support (2) and tighten the clamp (1) to secure it.

• Disconnect the hydraulic hose (3) from the tractor (set the dust cap in place)

• Take the actuating rope (2) off the tractor

Pos: 53.26 /BA/Bedienung /M ähwer ke AM Baurei he/Gelenkwelle abkuppel n Bild AM 203S/243S/283S/323S @ 69\mod_1305104107656_78.docx @ 633782 @ @ 1

AM-0-011

1

AMS-0-036

Fig. 18

Pos: 53.27 /BA/Bedienung /M ähwer ke AM Baurei he/Gelenkwelle abkuppel n T ext AM 203S/243S/283S/323S @ 69\mod_1305104177615_78.docx @ 633810 @ @ 1

• Remove the safety chain from the PTO shaft guard

• Pull the PTO shaft off the tractor PTO and set it down on the PTO shaft support (1)

• Disconnect the disc mower from the top suspension arm and lower suspension arms of the tractor

Pos: 54 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

40

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This page has been left blank deliberately!!

Pos: 56 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Operation

41

Settings

Pos: 57.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

9 Settings

Pos: 57.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Ei nstellarbeiten angebaute Maschi nen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1

DANGER! - Unexpected movement of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switch off engine.

• Remove the ignition key and carry it with you.

• Secure the tractor against rolling away.

Pos: 57.3 /BA/Einstell ung en/Mähwer ke/M ähwer ke AM Baurei he/Ei nstellung des Oberlenker koppel punktes @ 73\mod_1307532879378_78.docx @ 651895 @ 2 @ 1

9.1 Setting of the top suspension arm connecting point a a

1

2

AM- 1-062

Fig. 19

In the basic setting of the threaded spindle (2) on the top suspension arm connecting point, the

Pos: 57.4 /Überschriften/Überschriften 2/A-E/EEinstell en der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1 bolt (1) is centred on the threaded spindle.

The "a" distances are equal.

9.2 Adjusting the cutting height

Pos: 57.5 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe Bild AM-CV Baur eihe @ 73\mod_1307532356537_78.docx @ 651812 @ @ 1

2 3

1

AM-1-053

Fig. 20

Pos: 57.6 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe einstell en AM-CV Baureihe @ 73\mod_1307532492259_78.docx @ 651840 @ @ 1 Due to the disc mower's weight, it is difficult if not impossible to set the cutting height with the top suspension arm.

The cutting height adjustment can be set with the crank (3).

The inclination of the disc mower and thus the cutting height is set by the threaded spindle (2) on the top suspension arm connecting point (1).

Pos: 57.7 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Hinweis U nterlenker am Traktor mit Begrenzungsketten oder -stang en so befestigen @ 73\mod_1307532695645_78.docx @ 651868 @ @ 1

Pos: 57.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Fasten the lower suspension arm onto the tractor with retaining chains or bars so that the mower does not swing out during transport or mowing!

42

Pos: 57.9 /Überschriften/Überschriften 2/A-E/E/Entl astungsfeder n einstell en @ 387\mod_1445259926661_78.docx @ 2774908 @ 2 @ 1

Settings

9.3 Setting the Relief Springs

Pos: 57.10 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Ei nstellung an den Entl astungsfeder n @ 0\mod_1196751594562_78.docx @ 12575 @ @ 1

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

• The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation springs are removed while in the working position.

• The lower threaded blocks on the compensation springs must be fully screwed in.

Pos: 57.11 /BA/Ei nstellungen/M ähwer ke/EasyCut/Bodendruck/Bodendr uck allgemeiner T ext alle EC @ 0\mod_1196667271181_78.docx @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 57.12 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Einstell en der Entlastungsfeder(n) Bild AM-CV Baur eihe @ 73\mod_1307534057218_78.docx @ 651978 @ @ 1

6

3

2

1 a b

5 4

AM-1-084/1

AM-1-084/2

Fig. 21

Pos: 57.13 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Hi nweis Die Federn ( 2) und (3) entl asten den Mähhol m an der Außenseite. @ 73\mod_1308228901018_78.docx @ 655316 @ @ 1

Note

Springs (2) and (3) relieve the cutter bar on the outside.

Pos: 57.14 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Hi nweis Die Feder (4) entlastet den M ähholm an der Innensei te. @ 73\mod_1308228972907_78.docx @ 655371 @ @ 1

Note

Spring (4) relieves the cutter bar on the inside.

Pos: 57.15 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Einstell en der Entlastungsfeder(n) T ext Teil 1 AM-CV Baur eihe @ 73\mod_1307533229516_78.docx @ 651922 @ @ 1

• Bring the machine into the transport position

CAUTION!

Make absolutely certain that the transport interlock (6) is engaged in transport position.

Pos: 57.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

• Remove the compensation springs (2,3) in the transport position of the disc mower from the top retaining bolt (1)

• Turn the upper adjustment pieces to change the length

The further the adjustment pieces are screwed in, the greater the relief on the mowing unit.

• After the setting is made, attach the compensation spring on the retaining bolt again and secure it with a washer and cotter pin

43

Settings

Pos: 57.17 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Einstell en der Entlastungsfeder(n) T ext Teil 2 AM-CV Baur eihe @ 73\mod_1307533716032_78.docx @ 651950 @ @ 1

• The compensation spring (4) can be adjusted with the spindle (5)

Pos: 57.18 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Einstell en der Entlastungsfedern Grundei nstellung AM-C V Baurei he @ 73\mod_1307534200876_78.docx @ 652006 @ @ 1

Basic Setting:

Distance "a" = 80 mm

Distance "b" = 60 mm

Pos: 57.19 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Hi nweis bei zwei Entlastungsfedern beide gl eich ei nstellen @ 69\mod_1305107374613_78.docx @ 634228 @ @ 1

Note

Pos: 57.20 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Pfahlsicherung @ 9\mod_1220961168693_78.docx @ 130388 @ 2 @ 1

In disc mowers with two compensation springs, the two compensation springs must be set to the same length.

9.4 Setting of the pole protection mechanism

Pos: 57.21 /BA/Sicherheit/EasyCut/Achtung - Einstell ung an der Pfahlsicherung @ 9\mod_1220960955600_78.docx @ 130367 @ @ 1

Caution! - Adjusting the pole protection mechanism

Effect: Damage to the machine

• If the setting value is changed, the trigger moment will also change. If the spring on the pole protection mechanism is pretensioned more than prescribed by the manufacturer, there is a risk of damaging the disc mower.

• The spring on the pole protection mechanism must be tensioned at least to the extent that the pole protection mechanism does not respond in transport position even with abrupt loads.

Pos: 57.22 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung Bil d AM 203S/243S/283S/323S @ 69\mod_1305105171394_78.docx @ 634013 @ @ 1

Fig. 22

Pos: 57.23 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung allgemein @ 9\mod_1220961293021_78.docx @ 130429 @ @ 1 In order to protect the disc mower against damages during driving over obstacles, it is equipped with a so-called pole protection mechanism.

The optimal setting for the trigger moment takes place in the factory.

Pos: 57.24 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung AM-C V Baurei he Tabelle @ 73\mod_1307534335269_78.docx @ 652035 @ @ 1

Mower type Dimension x

AM 203 CV

AM 243 CV

AM 283 CV

AM 283 CV +B

81 mm

80 mm

79 mm

79 mm

Pos: 57.25 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung nach dem Auslösen @ 9\mod_1220961640381_78.docx @ 130471 @ @ 1 After the pole protection mechanism is triggered, the mowing unit swings back and, at the same time, in the front area upwards. This allows the mower to climb over small obstacles, e.g., stones. The pole protection mechanism will catch again as soon as you move back.

Pos: 57.26 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Hi nweis Der Bolzen der Ausl ösekli nke muss i mmer gefettet sein. @ 69\mod_1305105580435_78.docx @ 634067 @ @ 1

Pos: 57.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The bolt of the trigger cam disc must always be greased.

44

Pos: 57.28 /Ü berschriften/Ü berschriften 2/F-J/GGr undeinstell ung der Traktor-U nterl enker @ 73\mod_1307536423195_78.docx @ 652061 @ 2 @ 1

9.5 Default Setting of the Tractor's Lower Suspension Arms

Pos: 57.29 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Grundei nstellung der Traktor-Unterlenker Bild AM- S und AM-CV @ 73\mod_1307536515692_78.docx @ 652088 @ @ 1

Settings

Fig. 23

Pos: 57.30 /BA/Ei nstellungen/M ähwer ke/M ähwer ke AM Baur eihe/Grundei nstellung der Traktor-Unterlenker Text AM-CV Baurei he @ 73\mod_1307536599843_78.docx @ 652116 @ @ 1 The optimum height is set when the connecting rod (1) is in the oblong hole (2) at a distance of about a = 90 mm. If it is not located here, the height must be changed as required by raising or lowering the lower suspension arm.

Pos: 57.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

45

Settings

Pos: 57.32 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Z etter drehzahl @ 0\mod_1196668564463_78.docx @ 10266 @ 2 @ 1

9.6 Adjusting the Tedder Speed

Pos: 57.33 /BA/Sicherheit/7. Gefahr enhinweise alt/Einstell arbeiten / Einstell ungen/Gefahr - Einstell ung en an der Maschi ne @ 0\mod_1196668628056_78.docx @ 10285 @ @ 1

Danger! - Settings on the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! Remove the ignition key!

Pos: 57.34 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl Bild AM-CV Baur eihe @ 73\mod_1307536833481_78.docx @ 652144 @ @ 1

1 2

2

3

1

A 0 B

AM-0-007 AM-0-008

Fig. 24

Pos: 57.35 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl einstell en 600/900 AM-CV Baur eihe @ 73\mod_1307536928332_78.docx @ 652172 @ @ 1

Two tedder speeds can be set on the speed gearbox. This affects the conditioning effect and the power consumption.

Position "A" = minimum speed: 600 rpm (multifoliate crop)

Position "B" = maximum speed: 900 rpm (stalk crop)

Position "0" = middle position (idle)

• Remove the safety cotter pin (2)

• Pull out the actuating lever (1) or push it in to set the required speed

Note

Turning the screw (3) with the spanner included with delivery facilitates the switching process on the actuating lever (1)

• Secure the actuating lever (2) with the safety cotter pin (1)

Pos: 57.36 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

46

Pos: 57.37 /Ü berschriften/Ü berschriften 2/A-E/EEinstellen des Aufberei tungsbl echs @ 0\mod_1196670615681_78.docx @ 10399 @ 2 @ 1

9.7 Adjusting the conditioner plate

Pos: 57.38 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches Bild AM-CV Baureihe @ 73\mod_1307543072851_78.docx @ 652394 @ @ 1

1

Settings

AM-1-073

Fig. 25

Pos: 57.39 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches T ext AM-C V Baurei he @ 73\mod_1307542906131_78.docx @ 652366 @ @ 1

The conditioning of the mowed crop can be influenced by adjusting the conditioning plate with the crank (1). The setting depends on the desired degree of conditioning of the crop.

• Moving the conditioner plate closer to the tine conditioner means more intensive conditioning

• Moving the conditioner plate further from the tine conditioner means less intensive conditioning

Always check the tedder for damaged tines before the machine is used:

Straighten any bent tines.

Replace any broken tines.

Pos: 57.40 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Schwadbreite @ 73\mod_1307539778398_78.docx @ 652200 @ 2 @ 1

9.8 Adjusting the Swath Width

Pos: 57.41 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age Bild AM-C V Baurei he @ 73\mod_1307540283409_78.docx @ 652228 @ @ 1

2

AM-1-065

1

Fig. 26

Pos: 57.42 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age T ext EC280/320 C V-Q @ 10\mod_1221551972416_78.docx @ 134968 @ @ 1

The swath width is adjusted by the swath flaps (1) on the rear of the machine. The swath flaps are locked in position by means of the ring nuts.

Pos: 57.43 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

47

Settings

Pos: 57.44 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung Z etter walze @ 73\mod_1307597779578_78.docx @ 652425 @ 2 @ 1

9.9

Pos: 57.45 /BA/Ei nstellungen/M ähwer ke/Einstell ung Z etter walze AM-CV Bil d @ 73\mod_1307607084046_78.docx @ 652925 @ @ 1

Setting of the tine conditioner

1 2

AM-1-089

Fig. 27

Pos: 57.46 /BA/Ei nstellungen/M ähwer ke/Einstell ung Z etter walze AM-CV Teil 1 @ 73\mod_1307598074765_78.docx @ 652452 @ @ 1 The tine conditioner (1) with the V-tines (2) has four different settings. The setting controls the distance from the tedder to the cutter bar.

Pos: 57.47 /BA/Sicherheit/7. Gefahr enhinweise alt/Achtung - gebrochene Zinken @ 0\mod_1196670786291_78.docx @ 10437 @ @ 1

Caution! - Damaged or missing tines

Pos: 57.48 /BA/Ei nstellungen/M ähwer ke/Einstell ung Z etter walze AM-CV Teil 2 @ 73\mod_1307598241536_78.docx @ 652479 @ @ 1

Effect: Damages to the machine.

• Bent and broken prongs cause an imbalance.

• Straighten any bent tines.

• Replace any broken tines.

1 2

2 1

Pos: 57.49 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

AM-1-068

Fig. 28

• Remove the locking screws (1) for the gear segment on the right-hand and left-hand side of the machine

• Turn the right or left gearwheel (2) to turn the gear segment until the desired position is reached.

• Fit the locking screws (1) for the gear segment on the right-hand and left-hand side of the machine

48

Pos: 57.50 /BA/Ei nstellungen/M ähwer ke/Einstell ung Z etter walze AM-CV Teil 3 @ 73\mod_1307598800484_78.docx @ 652507 @ @ 1

I

II

1 2

Settings

3

III

IV

AM-1-069

Fig. 29

Position of the tine conditioner relative to the cutter bar:

I : Basic setting

II : Setting for longer crop located closer to the mower

III: Setting for very long crop located closer to the mower

IV: Tedder out of operation

Note

The tedder must not be operated in position IV. Remove the PTO shaft completely from the machine. Switch the speed gearbox to position "0".

Pos: 57.51 /BA/Ei nstellungen/M ähwer ke/Einstell ung Z etter walze AM-CV Teil 4 R uhestell ung @ 73\mod_1307599042691_78.docx @ 652535 @ 3 @ 1

9.9.1 Deactivating the tine conditioner

1

2

Pos: 57.52 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

3

4

AM-4-072-1

Fig. 30

Before the tine conditioner is deactivated (1) (position IV= out of operation), the PTO shaft (4) must be completely removed (including from the speed gearbox).

Switch the speed gearbox to position

"0"

.

Note

The PTO shaft guard (2) can only be moved past on the spacer (3) when the PTO shaft has been pulled out.

49

Settings

Pos: 57.53 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Breitschwadhaube AM CV + B Ausführung @ 73\mod_1307540867392_78.docx @ 652256 @ 2 @ 1

9.10 Wide Swath Cover

Basic setting

Disc mowers AM 243 CV + B and AM 283 CV + B are equipped with a wide swath cover.

Mowed grass is distributed evenly over the entire surface by the V-shaped steel tine conditioner. In this way the entire surface is used for pre-wilting the forage.

The deflector plate (1) is fastened in the basic setting in the marked bore holes.

1

AM-4-012

Fig. 31

1

AM-97-01

Pos: 57.54 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 32

50

Pos: 57.55 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellen auf Schwadabl age AM-CV Baur eihe @ 73\mod_1307541081938_78.docx @ 652283 @ 3 @ 1

9.10.1

Settings

Making Adjustments for Swathing

If necessary the grass can also be placed in the swath.

To do this, fasten the deflector plates (1) in the marked bore holes and close the swath flaps (2).

Fig. 33

2 1 2

AM-4-013

Pos: 58 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 34

2

1

2

AM-97-02

51

Maintenance

Pos: 59.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

10

Pos: 59.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

10.1 Special Safety Instructions

Pos: 59.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Reparatur-,Wartungs- und Rei nigungsarbeiten @ 299\mod_1412929917833_78.docx @ 2341058 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving and thus there is a risk of injuries or death.

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

• Perform work on the disc mower only if it is in the working position.

Pos: 59.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Bei unregel mäßiger Kontr olle der Messer kli ngen und H altebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos: 59.5 /Überschriften/Überschriften 3/P-T/PPr obel auf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

10.1.1 Test run

Pos: 59.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 59.7 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

10.2 Spare Parts

Pos: 59.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/WARNUNG - Ver wendung von nicht zug elassenen Ersatzteilen @ 308\mod_1417011577394_78.docx @ 2392925 @ @ 1

Pos: 59.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Warning! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

52

Pos: 59.10.1 /Ü berschriften/Ü berschriften 2/A-E/AAnzi ehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1

Maintenance

10.3 Tightening torques

Pos: 59.10.2 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit R egelgewi nde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

10.3.1 Metric Thread Screws with Control Thread

Pos: 59.10.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t R egelgewinde T abelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 59.10.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

Stability class

29

42

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0

5.9

4.4

8.7

5.1

10

10

25

49

85

15

36

72

125

18

43

84

145

135

210

425

571

730

200

310

610

832

235

365

710

972

1050 1220

1100 1550 1800

1450 2100 2450

53

Maintenance

Pos: 59.10.5 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit F eing ewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1

10.3.2 Metric Thread Screws with Fine Thread

Pos: 59.10.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t F eingewi nde Tabell e @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1

Tightening torque in Nm (unless otherwise stated)

A

M12 x

1.5:

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Pos: 59.10.7 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit Senkkopf und Innensechskant @ 323\mod_1424945970760_78.docx @ 2484818 @ 3 @ 1

5.6

Stability class

8.8 10.9 12.9

Tightening torque (Nm)

88 130 152

145

222

368

465

787

800

213

327

525

662

249

382

614

775

1121 1312

1148 1635 1914

2100 2650

A = thread size

(stability class can be seen on screw head)

10.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 59.10.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innensechskant T abelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 59.11 /BA/War tung/Muttern und Schrauben ( 50h) anzi ehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

Stability class

23

34

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5

4.7

3.5

7

4.1

8

8

20

39

68

12

29

58

100

15

35

67

116

108 160 188

168 248 292

340 488 568

A

BM 400 0234

Pos: 59.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

54

Pos: 59.13 /Ü berschriften/Ü berschriften 3/A-E/A/Abweichende Anziehdrehmomente @ 369\mod_1441722353234_78.docx @ 2702740 @ 3 @ 1

10.3.4 Deviating Tightening Torques

Pos: 59.14 /BA/War tung/Drehmomente / Anziehdrehmomente/Abweichendes Dr ehmoment AM-C V Baurei he @ 73\mod_1307600463856_78.docx @ 652563 @ @ 1

3

1

2

AM-5-066

Fig. 35

Screws / nuts

Cutting disc screw (1)

Clamping pot screw (2)

Pos: 59.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Hexagonal nut of bearing housing (3)

Maintenance

MA [Nm]

49

215

42

55

Maintenance

Pos: 59.16 /Ü berschriften/Ü berschriften 2/F-J/FFüll meng en und Schmier mittel bezeichnungen der Getriebe @ 0\mod_1196951094046_78.docx @ 15335 @ 2 @ 1

10.4 Filling Quantities and Lubrication Designations for Gearboxes

Pos: 59.17 /BA/War tung/Tabellen_F üll mengen/M ähwer keTechnische Daten Betriebsstoffe F üll mengen AM-CV @ 400\mod_1447660593151_78.docx @ 2834906 @ @ 1

Specification Designation Filling quantity

Main gearbox

Speed gearbox

Additional gearbox (1000rpm PTO optional)

0.4 L

1.5 L

0.2 L

Cutter bar AM 203 CV

Cutter bar AM 243 CV (+B)

4.0 L

5.0 L

Pos: 59.18 /BA/War tung/Zei tinter valle an den Getrieben 200 h @ 0\mod_1196951919921_78.docx @ 15373 @ 3 @ 1

Cutter bar AM 283 CV (+B) 6.0 L

Biodegradable consumables on request.

SAE 90

10.4.1 Oil Level Check and Oil Change Intervals (Gearboxes)

Pos: 59.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours

(but at least once a year).

• Before using the machine always check the oil level.

• With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

56

Pos: 59.20.1 /Ü berschriften/Ü berschriften 2/F-J/H Hauptgetri ebe @ 0\mod_1197005740033_78.docx @ 15416 @ 2 @ 1

10.5 Main gearbox

Pos: 59.20.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild H auptgetriebe AM-S @ 69\mod_1305112110779_78.docx @ 634505 @ @ 1

Maintenance

Fig. 36

Pos: 59.20.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 59.20.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version1 (Bel üftungsfilter) @ 0 \mod_1197010026283_78.docx @ 15747 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Screw out the screw plug (2).

• Collect the used oil in a suitable drip pan

• Screw in the screw plug (2)

• Fill oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and ventilation filter (3) back in.

Pos: 59.20.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 59.20.6 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 59.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

57

Maintenance

Pos: 59.22.1 /Ü berschriften/Ü berschriften 2/P-T/SSchal tgetriebe @ 0\mod_1197010889455_78.docx @ 15766 @ 2 @ 1

10.6 Speed gearbox

Pos: 59.22.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Schal tgetriebe AM-CV @ 73\mod_1307602773999_78.docx @ 652675 @ @ 1

1

A B

Fig. 37

Pos: 59.22.3 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

2

AM-0-033

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 59.22.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version2 @ 0 \mod_1197016258486_78.docx @ 15884 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Screw out the screw plug (2).

• Collect the used oil in a suitable drip pan

• Screw in the screw plug (2)

• Fill oil (1) (oil level up to hole (1))

Pos: 59.22.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 59.22.6 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 59.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

58

Pos: 59.24.1 /Ü berschriften/Ü berschriften 2/K-O/OÖlstandskontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

10.7

Pos: 59.24.2 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

10.7.1 Oil change

Pos: 59.24.3 /BA/Wartung/Mähwerke/Hi nweis Ei n Öl wechsel am M ähhol m ist nicht erfor derlich. @ 68 \mod_1304577391388_78.docx @ 628708 @ @ 1

Pos: 59.24.4 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Note

No oil change is required on the cutter bar.

Maintenance

10.7.2 Checking the oil level

Pos: 59.24.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 59.24.6 /BA/Wartung/Mähwerke/AM Baurei he/Vor ber eitung Öl kontroll e / Öl wechel AM-CV Baur eihe @ 73\mod_1307600994214_78.docx @ 652619 @ @ 1

• Allow the machine to run briefly

• Turn off the PTO

• Wait until cutting discs/blade drums have come to a complete stop

• Move the cutter bar into transport position

CAUTION!

Make absolutely certain that the transport interlock is engaged in transport position.

• Switch off the tractor engine and remove the ignition key

• Close the shut-off valve on the hydraulic hose of the disc mower

Pos: 59.24.7 /BA/Wartung/Mähwerke/Öl kontrolle / Öl wechsel M ähhol m AM-C V Baurei he Bil d @ 70\mod_1305117028232_78.docx @ 634812 @ @ 1

Fig. 38

Pos: 59.24.8 /BA/Wartung/Mähwerke/Öl kontrolle Mähhol m AM-S / AM-CV Baurei he @ 70\mod_1305115617542_78.docx @ 634784 @ @ 1

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutter bar

• The oil level must be up to the bore hole. If necessary, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

Pos: 59.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

59

Maintenance

Pos: 59.26 /Ü berschriften/Ü berschriften 2/P-T/SSchutztücher @ 70\mod_1305118877599_78.docx @ 634957 @ 2 @ 1

10.8 Guard Cloths

Pos: 59.27 /BA/Sicherheit/7. Gefahr enhinweise alt/Gefahr - F ehl ende Schutztücher / Schutztücher schützen @ 73\mod_1307606084485_78.docx @ 652870 @ @ 1

Danger! - Missing or damaged guard cloths

Effect: Danger to life, serious injuries or serious damage to the machine.

The protective equipment on the machine, e.g. guard cloths and hoods, protects against flying stones and similar objects and also prevents access to dangerous parts.

• Damaged or worn guard cloths must be replaced without delay

Pos: 59.28 /BA/War tung/Mähwer ke/AM Baur eihe/Schutztücher AM-C V Bild @ 73\mod_1307605183383_78.docx @ 652842 @ @ 1

• Use only original cloths

• Move the guard cloths into position prior to starting work

AM-1-076

Fig. 39

Pos: 59.29 /BA/War tung/Mähwer ke/AM Baur eihe/Hinweis D er Schutzrahmen und di e Schutztücher schützen vor hochgeschleuderten Gegenständen @ 70\mod_1305119565233_78.docx @ 635061 @ @ 1

Note

The protective frame and guard cloths protect against objects that would be forcibly ejected upward. They also prevent contact with rotating blades.

Pos: 59.30 /BA/War tung/Mähwer ke/AM Baur eihe/Die Schutztücher regel mäßig überprüfen @ 70 \mod_1305119723635_78.docx @ 635088 @ @ 1 Check the guard cloths regularly. Replace worn or damaged guard cloths immediately.

Pos: 59.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

60

Pos: 59.32 /Ü berschriften/Ü berschriften 2/U-Z/Z Zetter @ 73\mod_1307606866684_78.docx @ 652898 @ 2 @ 1

10.9

Pos: 59.33 /BA/Ei nstellungen/M ähwer ke/Einstell ung Z etter walze AM-CV Bil d @ 73\mod_1307607084046_78.docx @ 652925 @ @ 1

Tedder

1 2

Maintenance

AM-1-089

Pos: 59.34 /BA/Ei nstellungen/M ähwer ke/Kontr olle der Zetterwalze @ 0\mod_1196671110947_78.docx @ 10456 @ @ 1

Fig. 40

Note - Checking the conditioner auger

Pos: 59.35 /BA/War tung/Mähwer ke/AM Baur eihe/War tung Pfahlsicher ung AM-S @ 70\mod_1305121132918_78.docx @ 635175 @ 2 @ 1

Effect: Longer service life

• Before putting into operation, always check the conditioner roller (1) for damaged V-tines (2).

• Straighten any bent tines.

• Replace any broken tines.

• Check the bearing bolts and bushes on the prong bearings. To prevent the loss of prongs, always replace bearing bolts and bushes in good time.

10.10 Maintenance of pole protection

Fig. 41

The pole protection (1) must be maintained at least once a year.

To perform maintenance, release the tension on the spring (2) and remove it. Then pull the pole protection (1) apart and clean the contact surfaces of both inclined bevels. Then grease the inclined bevels and mount the pole protection.

Pos: 59.36 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

For the triggering moment setting, see "Pole Protection Setting" in the Settings chapter

61

Maintenance

Pos: 59.37.1 /Ü berschriften/Ü berschriften 2/K-O/KKontroll e der M ähklingen und Messer halterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

10.11 Checking the Cutter Blades and Blade Holder

Pos: 59.37.2 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Fehl ende und beschädigte M ähklingen und M ähklingenhal ter ungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

Pos: 59.37.3 /BA/Wartung/Mähwerke/Schutzvorrichtung hochklappen/runter klappen Bild AM-CV Baureihe @ 73\mod_1308549011118_78.docx @ 655617 @ @ 1

AM-0-090

Fig. 42

Pos: 59.37.4 /BA/Wartung/Mähwerke/Schutzvorrichtung hochklappen/runter klappen AM Baurei he @ 70\mod_1305177031755_78.docx @ 635507 @ @ 1

To check and fit the blades, fold up the protective device (1). Now you can access the blades

(2).

Pos: 59.37.5 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

After the inspection and installation tasks are completed, move the protective device into its protective position.

62

Pos: 59.37.6 /Ü berschriften/Ü berschriften 3/K-O/MM ähkli ngen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

Maintenance

10.11.1 Cutter Blades

Pos: 59.37.7 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 59.37.8 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer keWarnung - Z u gering e M ateri alstär ke an den M ähklingen_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 59.37.9 /BA/Wartung/Mähwerke/M ähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

1

EC 253 0

Fig. 43

Pos: 59.37.10 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

63

Maintenance

Pos: 59.37.11 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschr aubverschl uss Haltebolzen 12 mm AM @ 70\mod_1305177453579_78.docx @ 635533 @ 3 @ 1

10.11.2 Blade Screw Connection

DANGER! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• Every time a blade is changed, check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 12 mm at the weakest point.

Fig. 44

Pos: 59.37.12 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschnell verschluss H altebolzen 9mm AM @ 70\mod_1305178072510_78.docx @ 635701 @ 3 @ 1

10.11.3 Blade Quick-Fit Device

DANGER! – Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• Every time a blade is changed, check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 9 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

Pos: 59.37.13 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 45

64

Pos: 59.37.14 /Ü berschriften/Ü berschriften 2/K- O/MMesser wechsel an M essertell ern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1

10.13 Special Tool

Maintenance

10.12 Blade Changing on Cutting Discs

Pos: 59.37.15 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Schnell rotier ende Messer teller /Messertr ommel n_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 59.37.16 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Sich lösende M ähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Pos: 59.37.17 /BA/Wartung/M ähwer ke/Spezi alwer kzeug M esserschnell verschl uss @ 73\mod_1307609905027_78.docx @ 653035 @ 2 @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

Pos: 59.37.18 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 46

The special tool (1) {blade wrench for blade quick-fit device} or the offset ring spanner (2) {for blade screw connection} are included in the scope of delivery.

The tool (1 or 2) is located on the holder (3) on the rear hinge pipe (4) of the three-point block.

After the tool has been used, insert it in the holder (3) again and secure it with the linch pin (5).

65

Maintenance

Pos: 59.37.19 /Ü berschriften/Ü berschriften 3/K- O/MMesserschr aubverschl uss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1

10.13.1 Blade Screw Connection

Pos: 59.37.20 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschr aubverschl uss AM @ 70\mod_1305178894100_78.docx @ 635757 @ @ 1

1

3

2

5

4

4 1

5

2

AM-4-032

Fig. 47

• Fold up the protective device

• Clean the area

• Remove damaged or worn blades

• To fit a blade (5), insert it between the wear plate (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear plate, the blade and the cutting disc

• Place the hex nut (4) on the bolt from above and tighten it firmly (for torque see section

"Torques").

• Repeat this process for all blades, including those on the blade drums

• After fitting the blades, fold the protective device down again

Pos: 59.37.21 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschr aubverschl uss Hinweis @ 71\mod_1306221707374_78.docx @ 644013 @ @ 1

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Pos: 59.37.22 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel Best.-Nr. @ 72\mod_1306221763858_78.docx @ 644041 @ @ 1

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

Pos: 59.37.23 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel alter nati v Best.-Nr. @ 72\mod_1306223454041_78.docx @ 644097 @ @ 1

Pos: 59.37.24 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Alternatively:

Order No. for roof-shaped blade (clockwise and anticlockwise threading): 139 800

66

Pos: 59.37.25 /Ü berschriften/Ü berschriften 3/K- O/MMesserschnell verschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1

10.13.2 Blade Quick-Fit Device

Pos: 59.37.26 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschnellverschluss AM @ 70\mod_1305179210423_78.docx @ 635785 @ @ 1

Maintenance

Fig. 48

• Fold up the protective device

• Clean the area

• Remove damaged or worn blades

• Push the special tool (1) (blade key) between the cutter disc (4) and leaf spring (3) and press down with one hand

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards

• Repeat this process for all blades, including those on the blade drums

• After fitting the blades, fold the protective device down again

Pos: 59.37.27 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschnellverschluss Hinweis @ 72\mod_1306223027118_78.docx @ 644069 @ @ 1

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

Pos: 59.37.28 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel Best.-Nr. @ 72\mod_1306221763858_78.docx @ 644041 @ @ 1

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

Pos: 59.37.29 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel alter nati v Best.-Nr. @ 72\mod_1306223454041_78.docx @ 644097 @ @ 1

Pos: 59.37.30 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Alternatively:

Order No. for roof-shaped blade (clockwise and anticlockwise threading): 139 800

67

Maintenance

Pos: 59.37.31 /BA/Wartung/M ähwer ke/Stoß kanten erneuern AM @ 70\mod_1305180043738_78.docx @ 635841 @ 2 @ 1

10.14 Replacing the Linings

Caution! – Linings not checked

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.

ART.NR. 150-039

MH-0-001

Pos: 59.38 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 49

68

Pos: 59.39.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Schmierpl an @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

11

Pos: 59.39.2 /Ü berschriften/Ü berschriften 2/P-T/SSpezi elle Sicher hei tshi nweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

– lubrication chart

Maintenance – lubrication chart

11.1 Special Safety Instructions

Pos: 59.39.3 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - R eparatur _Wartung_R einigungs_4 allgemei n EasyCut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

Pos: 59.39.4 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

11.2 PTO shaft

Pos: 59.39.5 /BA/Wartung/Gelenkwelle schmi eren/Abschmi eren Gel enkwelle AM @ 70\mod_1305181059201_78.docx @ 635935 @ @ 1

Pos: 59.39.6 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

AMS-1-048

Fig. 50

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

69

Maintenance – lubrication chart

Pos: 59.39.7 /Ü berschriften/Ü berschriften 2/P-T/SSchmier plan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

11.3 Lubrication Chart

Pos: 59.39.8 /BA/Wartung/Mähwerke/EasyC ut / AM Mähwerke/Schmier pläne/Schmi erplan AM-CV @ 73\mod_1307629636426_78.docx @ 654808 @ @ 1

10 h

10 h 10 h

Pos: 60 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 51

50 h

50 h

10 h

AM-1-077-2

70

Pos: 61.1 /Überschriften/Überschriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1

Placing in Storage

12 Placing in Storage

Pos: 61.2.1 /BA/Einl agerung/M aschine an ei nem trockenem Ort abstellen @ 70\mod_1305630069850_78.docx @ 638292 @ @ 1

• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Pos: 61.2.2 /BA/Einl agerung/Vor der Ei nwinter ung die Maschi ne innen und auß en gr ündlich reinig en @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1

Pos: 61.2.3 /BA/Einl agerung/Gel enkwelle auseinanderziehen und ei nfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1

• Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.

Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Pos: 61.2.4 /BA/Einl agerung/Alle Gel enkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1

• Oil all joint points!

Pos: 61.2.5 /BA/Einl agerung/Lackschäden ausbesser n, blanke Stellen gründlich mit R ostschutzmittel konser vi eren @ 70\mod_1305630900253_78.docx @ 638320 @ @ 1

Pos: 61.2.6 /BA/Einl agerung/Alle beweglichen Bauteile über prüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Pos: 61.2.7 /BA/Einl agerung/R eibkuppl ung/R eibkupplung stilleg en @ 70\mod_1305636454606_78.docx @ 638543 @ @ 1

Pos: 61.2.8 /BA/Einl agerung/Ver wenden Si e nur Original-KR ONE- Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1

• Shut down the overload coupling

• Use only original KRONE replacement parts.

Pos: 61.2.9 /BA/Einl agerung/Sammelliste erstell en @ 70\mod_1305626681125_78.docx @ 638264 @ @ 1

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Pos: 61.3 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

71

Before the Start of the New Season

Pos: 61.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1

13

Pos: 61.5 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Before the Start of the New Season

13.1 Special Safety Instructions

Pos: 61.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 61.7 /Überschriften/Überschriften 2/P-T/PPr obel auf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1

13.2 Test run.

Pos: 61.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

Pos: 61.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

72

Before the Start of the New Season

Pos: 61.10 /BA/Ei nlag erung/EasyC ut / AM M ähwer ke/Die zur Konser vier ung ver wendeten Fette und Öle abwischen @ 73\mod_1307607607042_78.docx @ 652953 @ @ 1

• Wipe off the grease and oil used for preservation

Pos: 61.11 /BA/Ei nlag erung/EasyC ut / AM M ähwer ke/Vor der Saison ohne Ber eifung @ 3 \mod_1204731533226_78.docx @ 72767 @ @ 1

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

Pos: 61.12 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung l üften vor der Saison @ 3\mod_1204731645242_78.docx @ 72787 @ @ 1

• Vent the friction clutch to release the adhesion of the friction lining.

Pos: 61.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

73

Before the Start of the New Season

Pos: 61.14 /Ü berschriften/Ü berschriften 2/P-T/RR eibkuppl ung @ 3\mod_1204782451808_78.docx @ 72905 @ 2 @ 1

13.3 Friction Clutch

Pos: 61.15 /BA/Sicherheit/R eibkuppl ung/Achtung - Manipulation an der R eibkuppl ung @ 3\mod_1204732138258_78.docx @ 72825 @ @ 1

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

Pos: 61.16 /BA/Ei nlag erung/Rei bkupplung/Hinweis Rei bkupplung frei drehen bei ang ebautem Mähwer k AM _S @ 70\mod_1305539282870_78.docx @ 637044 @ @ 1

Pos: 61.17 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Note

To place the machine in service again, attach it to the tractor and switch on the PTO shaft.

When the overload coupling is vented, the cutting discs should not be turning with it. If the cutting discs do turn, it is because the overload coupling is jammed or rusted and stiff, in which case it must be disassembled. (Loosen the friction lining from the plates. If necessary smooth the friction surfaces with emery paper.) Then attach the PTO shaft again and proceed as described in section "Walterscheid Overload Coupling“.

Pos: 61.18 /Ü berschriften/Ü berschriften 2/P-T/RR eibkuppl ung - Walterscheid @ 70\mod_1305539865257_78.docx @ 637138 @ 2 @ 1

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

13.4

Pos: 61.19 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung entlüften @ 3\mod_1204732297351_78.docx @ 72885 @ @ 1

Walterscheid Overload Coupling

Pos: 61.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

2

1

EC-257-0

Fig. 52

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

74

Pos: 61.21 /BA/Ei nlag erung/Rei bkupplung/Lüften der Rei bkuppl ung an der Antriebswell e zum M ähhol m @ 70\mod_1305539924943_78.docx @ 637166 @ 3 @ 1

Before the Start of the New Season

13.4.1 Venting the Overload Coupling on the Drive Shaft to the Cutter Bar

Pos: 61.22 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung Antriebswelle M ähholm Bil d AM-S @ 70\mod_1305552829950_78.docx @ 637497 @ @ 1

Fig. 53

Pos: 61.23 /BA/Ei nlag erung/Rei bkupplung/Achtung D as Lüften der R eibkuppl ung am M ähholmantrieb kann nur in Transportstell ung d es Schei benmähe @ 70\mod_1305540007049_78.docx @ 637223 @ @ 1

CAUTION!

The overload coupling on the cutter bar drive can only be vented in the transport position of the disc mower. The cutter bar must be secured by a transport brace.

Pos: 61.24 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung l üften R eibkuppl ung an der Antriebswell e zum M ähholm @ 70\mod_1305540715787_78.docx @ 637470 @ @ 1 The overload coupling must be vented when it has not been used for a long time (for example before the beginning of harvest).

To do this:

• Tighten the nuts (1) on the overload coupling (2) of the cutter bar drive

• Tighten the PTO shaft

• Turn the blade drum in any direction by hand (turning the drum loosens the discs in the overload coupling from each other)

• Loosen the nuts again after this process until there is a free space of at least 3 mm between the nut and the housing

Pos: 62 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

75

Special equipment

Pos: 63.1 /Überschriften/Überschriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1

14

Pos: 63.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Special equipment

14.1 Special Safety Instructions

Pos: 63.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical

Pos: 63.4 /Überschriften/Überschriften 2/F-J/HH ochschnittkufen @ 70\mod_1305639862319_78.docx @ 638598 @ 2 @ 1 intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

14.2 Adjusting Skids

Pos: 63.5 /BA/Sonder ausstatung/Gefahr M aschine si nkt unkontr olliert ab @ 70\mod_1305639968799_78.docx @ 638625 @ @ 1

DANGER! – Machine drops without control

Danger to life or serious injuries.

• Never walk under a raised machine

• Support the raised machine safely

Pos: 63.6 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/H ochschnittkufen AM-Mähwer ke @ 70\mod_1305555023464_78.docx @ 637582 @ @ 1

1

2

4

3

Pos: 64 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

AMT-M-003

Fig. 54

Adjusting skids can be used to adjust the cutting height in two stages (see section entitled

"Adjusting the Cutting Height")

To do this screw on the bar (4) under the cutter bar (1). Then insert the adjusting skid (3) into the glide skid (2) and screw together with the bar at the required height (4).

The adjusting skids must always be mounted underneath the cutting discs that run next to the mower drums.

76

Pos: 65 /Ü berschriften/Überschriften 1/A-E/Entsorgung der M aschine @ 274\mod_1404207309028_78.docx @ 2060455 @ 1 @ 1

Disposal of the machine

15

Pos: 66 /BA/Entsorgung der Maschi ne/Die M aschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1

Disposal of the machine

15.1

=== Ende der Liste für T extmar ke Inhalt ===

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

77

16 Index

A

Adjusting Skids ................................................... 76

Adjusting the conditioner plate ........................... 47

Adjusting the cutting height ................................ 42

Adjusting the Swath Width .................................. 47

Adjusting the Tedder Speed ............................... 46

Ambient Temperature ......................................... 21

Attached devices ................................................ 13

Attaching Safety Labels and Information Labels 19

Attaching the Three-Point Block ......................... 24

B

Before mowing .................................................... 37

Before the Start of the New Season ................... 72

Blade Changing on Cutting Discs ....................... 65

Blade Quick-Fit Device ................................. 64, 67

Blade Screw Connection .............................. 64, 66

C

Checking the Cutter Blades and Blade Holder ... 62

Clutching points .................................................. 23

Commissioning ................................................... 22

Connecting the hydraulic lines ............................ 29

Contact................................................................ 16

Cutter Blades ...................................................... 63

D

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 12

Default Setting of the Tractor's Lower Suspension

Arms ................................................................ 45

Detaching the machine ....................................... 39

Deviating Tightening Torques ............................. 55

Direction Information ............................................. 7

Directories and References .................................. 6

Disposal of the machine

.................................. 77

Driving and Transport ......................................... 34

F

Fastening the Compensation Spring .................. 33

Filling Quantities and Lubrication Designations for

Gearboxes ...................................................... 56

First installation ................................................... 22

Folding down the Safety Device ......................... 37

Friction Clutch ..................................................... 74

From transport into working position .................. 36

Further applicable documents .............................. 6

G

Guard Cloths ....................................................... 60

78

H

Headland Position .............................................. 38

How to use this document ................................... 6

Hydraulic system ................................................ 14

Hydraulics .......................................................... 29

I

Identification Plate .............................................. 16

Inadmissible Modes of Operation ...................... 15

Information Required for Questions and Orders 16

Install the PTO shaft .......................................... 31

Intended use ...................................................... 10

Intermediate PTO shaft ...................................... 32

L

Lighting .............................................................. 35

Lubrication Chart ................................................ 70

M

Main gearbox ..................................................... 57

Maintenance ................................................ 14, 52

Maintenance – lubrication chart ......................... 69

Making Adjustments for Swathing ..................... 51

Means of representation ...................................... 7

Notes with information and recommendations . 9

Warning signs ................................................... 9

Means of Representation

Figures ............................................................. 7

Metric Thread Screws with Control Thread ....... 53

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 54

Metric Thread Screws with Fine Thread ............ 54

Mounting onto the Tractor ............................ 23, 28

O

Oil Level Check and Oil Change Intervals

(Gearboxes) ................................................... 56

Oil level check and oil change on the cutter bar 59

Operation ........................................................... 36

P

Parking support .................................................. 32

Personnel Qualification and Training ................. 12

Placing in Storage .............................................. 71

Pole protection ................................................... 61

Position and meaning of the safety stickers on the machine ......................................................... 18

PTO operation .................................................... 13

PTO shaft ............................................... 25, 31, 69

Purpose of Use .................................................. 10

R

Re-Ordering Safety Labels and Information Labels

........................................................................ 19

Re-Ordering this Document .................................. 6

Replacing the Linings ......................................... 68

S

Safety .................................................................. 10

Safety Instructions and Accident Prevention

Regulations ..................................................... 11

Safety stickers on the machine ........................... 18

Safety-conscious work practices ........................ 12

Scope of Document .............................................. 7

Service life of the machine

.............................. 10

Setting of the pole protection mechanism .......... 44

Setting of the tine conditioner ............................. 48

Setting the Relief Springs ................................... 43

Settings ............................................................... 42

Spare Parts ......................................................... 52

Special equipment .............................................. 76

Special Tool ........................................................ 65

Speed gearbox ................................................... 58

Start-up .............................................................. 28

Switching from working position to transport position ........................................................... 34

T

Target group of this document ............................. 6

Technical data .................................................... 21

Technical Data of the Machine .......................... 21

Tedder ................................................................ 61

Term ..................................................................... 7

Test run .............................................................. 72

Test run .............................................................. 52

Tightening torques ............................................. 53

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 15

Using the Machine for Work .............................. 38

W

Walterscheid Overload Coupling ....................... 74

Wide Swath Cover ............................................. 50

Working in the vicinity of power transmission lines

....................................................................... 20

79

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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