Krone EasyCut F 320 CV, EasyCut F 320 CR Operating Instructions

Krone EasyCut F 320 CV, EasyCut F 320 CR Operating Instructions

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Krone EasyCut F 320 CV, EasyCut F 320 CR Operating Instructions | Manualzz

EasyCut F 320 CV

EasyCut F 320 CR

(from serial no.: 930 685)

Order no.: 150 000 163 03 en

Disc Mower

30.09.2015

Table of Contents

We

EC Declaration of Conformity

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the

Machine:

KRONE front disc mower

Type / types: EasyCut F 320 CV, EasyCut F 320 CR to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (machines) .

The signing managing director is authorised to compile the technical documents.

Spelle, 10.03.2014

Year of manufacture:

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Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Machine No.:

2

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1

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Table of Contents

Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 6

2.1

Validity ................................................................................................................................................ 6

2.2

Re-Ordering ........................................................................................................................................ 6

2.3

Further applicable documents ............................................................................................................ 6

2.4

Target group of this document ........................................................................................................... 6

2.5

How to use this document .................................................................................................................. 6

2.5.1

Directories and References ........................................................................................................ 6

2.5.2

Direction Information ................................................................................................................... 7

2.5.3

Term “Machine” ........................................................................................................................... 7

2.5.4

Figures ........................................................................................................................................ 7

2.5.5

Scope of Document..................................................................................................................... 7

2.5.6

Means of representation ............................................................................................................. 7

3 Safety ..................................................................................................................................................... 10

3.1

Purpose of Use ................................................................................................................................. 10

3.2

Intended use ..................................................................................................................................... 10

3.3

Service life of the machine ............................................................................................................... 10

3.4

Safety Instructions and Accident Prevention Regulations ............................................................... 11

3.4.1

Personnel Qualification and Training ........................................................................................ 12

3.4.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................ 12

3.4.3

Safety-conscious work practices ............................................................................................... 12

3.5

Attached devices .............................................................................................................................. 13

3.6

PTO operation .................................................................................................................................. 13

3.7

Hydraulic system .............................................................................................................................. 14

3.8

Maintenance ..................................................................................................................................... 15

3.9

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 15

3.10

Inadmissible Modes of Operation ..................................................................................................... 15

4 Machine Description ............................................................................................................................ 16

4.1

Machine overview ............................................................................................................................. 16

4.2

Identification Plate ............................................................................................................................ 20

4.3

Information Required for Questions and Orders .............................................................................. 20

4.3.1

Contact ...................................................................................................................................... 20

4.4

Introduction ....................................................................................................................................... 21

4.4.1

Re-Ordering the Adhesive Safety and Information Labels ....................................................... 21

4.4.2

Affixing the Adhesive Safety and Information Labels ............................................................... 21

4.5

Position of the Adhesive Safety Stickers on the Machine ................................................................ 22

5 Technical Data of the Machine ............................................................................................................ 26

5.1

Technical data .................................................................................................................................. 26

5.2

Consumables ................................................................................................................................... 28

5.3

Ambient Temperature ...................................................................................................................... 28

6 Commissioning..................................................................................................................................... 29

6.1

Special Safety Instructions ............................................................................................................... 29

6.2

First installation ................................................................................................................................ 29

6.3

Installation of Weiste triangle ........................................................................................................... 30

6.4

Preparation on the front-mounted disc mower ................................................................................. 30

6.5

Installation of the lighting system ..................................................................................................... 31

3

Table of Contents

7 Start-up .................................................................................................................................................. 32

7.1

Preparations on tractor ..................................................................................................................... 32

7.2

Mounting onto the Tractor ................................................................................................................ 33

7.2.1

Lower suspension arm .............................................................................................................. 34

7.3

Checking the First fitting ................................................................................................................... 35

7.4

Mounting and Adjusting the Relief Springs ...................................................................................... 36

7.5

PTO shaft ......................................................................................................................................... 38

7.5.1

Length adjustment..................................................................................................................... 38

7.6

Install the PTO shaft ......................................................................................................................... 39

7.7

Intermediate PTO shaft .................................................................................................................... 39

7.8

Lighting connection .......................................................................................................................... 40

7.9

Hydraulics ......................................................................................................................................... 41

7.9.1

Special Safety Instructions ........................................................................................................ 41

7.9.2

Connecting the hydraulic lines .................................................................................................. 41

7.10

Trial run after first installation ........................................................................................................... 43

8 Driving and Transport .......................................................................................................................... 44

8.1

Lighting ............................................................................................................................................. 44

8.2

Clamp and Buffer ............................................................................................................................. 46

9 Operation ............................................................................................................................................... 47

9.1

Before mowing ................................................................................................................................. 47

9.2

Tensioning the Guard Cloth ............................................................................................................. 48

9.3

Moving the guards into the working position .................................................................................... 48

9.4

Moving Guards into Transport Position ............................................................................................ 48

9.5

Parking support ................................................................................................................................ 49

9.6

Detaching the machine .................................................................................................................... 50

9.7

Dismounting Retaining Chains ......................................................................................................... 50

10 Settings ................................................................................................................................................. 51

10.1

Adjusting the Compensation Springs ............................................................................................... 51

10.2

Hydraulic spring compensation (optional) ........................................................................................ 52

10.3

Adjusting the cutting height .............................................................................................................. 53

10.3.1

Telescopic upper suspension arm ............................................................................................ 53

10.4

Adjusting the Guards ........................................................................................................................ 54

10.5

Adjust Locking .................................................................................................................................. 55

10.6

Adjusting the Tedder Speed ............................................................................................................. 56

10.7

Adjusting the conditioner plate ......................................................................................................... 57

10.7.1

Adjustment for Swathing ........................................................................................................... 57

10.7.2

Wide spreading ......................................................................................................................... 58

10.8

Setting the Distance of the Rollers ................................................................................................... 59

11 Maintenance .......................................................................................................................................... 61

11.1

Special Safety Instructions ............................................................................................................... 61

11.1.1

Test run ..................................................................................................................................... 61

11.2

Spare Parts ...................................................................................................................................... 61

11.3

Maintenance table ............................................................................................................................ 62

11.4

Tightening torques ............................................................................................................................ 63

11.4.1

Metric Thread Screws with Control Thread .............................................................................. 63

11.4.2

Metric Thread Screws with Fine Thread ................................................................................... 64

11.4.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 64

11.4.4

Deviating Tightening Torques ................................................................................................... 65

4

Table of Contents

11.5

Rotary hub with shear fuse (optional) .............................................................................................. 66

11.5.1

After Shearing Off ..................................................................................................................... 68

12 Maintenance - Gearbox ........................................................................................................................ 70

12.1

Angular gearbox ............................................................................................................................... 70

12.2

Input gearbox ................................................................................................................................... 72

12.3

Speed gearbox ................................................................................................................................. 73

12.4

Angular gearbox ............................................................................................................................... 74

12.4.1

Top part ..................................................................................................................................... 74

12.5

Angular gearbox ............................................................................................................................... 75

12.5.1

Bottom part ................................................................................................................................ 75

12.6

Gearbox for Top Roller Drive ........................................................................................................... 76

12.7

Oil level check and oil change on the cutter bar .............................................................................. 77

12.7.1

Oil change ................................................................................................................................. 77

12.7.2

Checking the oil level ................................................................................................................ 77

12.7.3

Aligning the Cutter Bar .............................................................................................................. 77

13 Maintenance - Blade Changing ........................................................................................................... 79

13.1

Checking the Cutter Blades and Blade Holder ................................................................................ 79

13.1.1

Cutter Blades ............................................................................................................................ 80

13.1.2

Blade screw connection ............................................................................................................ 81

13.1.3

Blade Quick-Fit Device ............................................................................................................. 82

13.1.4

Periodical Inspection of the Leaf Springs ................................................................................. 83

13.1.5

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 84

13.1.6

Abrasion Limit ........................................................................................................................... 85

13.2

Blade Changing on Cutting Discs .................................................................................................... 86

13.2.1

Blade Screw Connection ........................................................................................................... 87

13.2.2

Blade Quick-Fit Device ............................................................................................................. 88

13.3

Replacing the linings ........................................................................................................................ 89

14 Maintenance – lubrication chart ......................................................................................................... 90

14.1

Special Safety Instructions ............................................................................................................... 90

14.2

Universally-Jointed Drive Shaft ........................................................................................................ 90

14.3

Intermediate PTO shaft .................................................................................................................... 91

14.4

Lubrication Chart .............................................................................................................................. 91

15 Placing in Storage ................................................................................................................................ 92

16 Before the Start of the New Season ................................................................................................... 93

16.1

Special Safety Instructions ............................................................................................................... 93

16.2

Test run. ........................................................................................................................................... 93

16.3

Friction Clutch .................................................................................................................................. 94

17 Special equipment ................................................................................................................................ 95

17.1

Special Safety Instructions ............................................................................................................... 95

17.2

Adjusting Skids ................................................................................................................................. 95

18 Disposal of the machine ...................................................................................................................... 96

18.1

Disposal of the machine ................................................................................................................... 96

19 Index ...................................................................................................................................................... 97

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5

To this Document

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2 To this Document

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2.1 Validity

These operating instructions are valid for disc mowers of series

:

EasyCut F 320 CV, EasyCut F 320 CR

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2.2 Re-Ordering

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If this document should become wholly or partially unusable, you can request a replacement document by stating the order number mentioned on the cover sheet.

2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5

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How to use this document

2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

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6

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To this Document

2.5.2 Direction Information

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Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

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Throughout the rest of this document, the mower will also be referred to as the “machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

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Pos: 6.9.12 /Überschriften/Überschriften 3/A-E/D/Darstellungsmittel @ 336\mod_1429865448625_78.docx @ 2556625 @ 3 @ 1 in this document. Your machine may deviate from this document.

2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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7

To this Document

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

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8

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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To this Document

9

Safety

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3

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Safety

3.1

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Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

3.2 Intended use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

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3.3

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Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

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10

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Safety

3.4

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Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

11

Safety

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3.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

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3.4.2

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Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example , in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.4.3

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Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

12

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3.5

Safety

Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

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3.6 PTO operation

1  Use only PTO shafts specified by the manufacturer!

2  The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3  Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4  Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5  When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6  Always make sure that the PTO shaft is properly installed and secured!

7  Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8  Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9  Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10  Never switch on the PTO if the engine is switched off!

11  No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12  Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14  Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15  Place the disconnected PTO shaft onto the support provided!

16  After detaching the PTO shaft, attach the protective cover to the PTO end!

17  If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

13

Safety

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3.7 Hydraulic system

1  The hydraulic system is pressurised!

2  When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

3  When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

4  In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5  When searching for leaks, use suitable aids to avoid the risk of injury!

6  Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

7  Before working on the hydraulic system, depressurise the system and switch off the engine!

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8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

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14

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Safety

3.8 Maintenance

1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary!

3 When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

4 When replacing working tools with cutting edges, use suitable tools and gloves!

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5 Oils, greases and filters must be disposed of correctly!

6 Always disconnect the power supply before working on the electrical system!

7 If protective devices and guards are subject to wear, check them regularly and replace them in good time!

8 When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

9 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

3.9 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

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3.10 Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

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15

Machine Description

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4

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Machine Description

4.1 Machine overview

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EasyCut F 320 CV

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20 1 1 2 3

18

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Fig. 1

8

17

14

19

9

4 5 6 7 5 8 4

10 11 12

13

14

16 15 8 8

EC-472-0

16

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Pos. Description

1) Relief springs

3) Pressure gauge, for the hydraulic spring relief design*)

5) Retaining chains

7) Universal shaft support

9) Angular gearbox

11) Intermediate universal shaft

13) Shifting gear

15) Cutter bar

17) Lever to adjust the conditioner plate

19) Blade key*)

*) optional

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Machine Description

Pos. Description

2) Holder for triangle linkage

4) Swath flaps

6) Drive universal shaft

8) Guard cloth

10) Friction clutch

12) Input gearbox

14 Side guards

16) Safety device, front

18) Parking jack*)

20) Blade drawer

17

Machine Description

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EasyCut F 320 CR

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20 1 1 2 3

18

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Fig. 2

8

17

14

19

9

4 5 6 7 5 8 4

10 11 12

13

14

16 15 8 8

EC-472-0

18

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Pos. Description

1) Relief springs

3) Pressure gauge, for the hydraulic spring relief design*)

5) Retaining chains

7) Universal shaft support

9) Angular gearbox

11) Intermediate universal shaft

13) Shifting gearbox

15) Cutter bar

19) Blade key*)

*) optional

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Machine Description

Pos. Description

2) Holder for triangle linkage

4) Swath flaps

6) Drive universal shaft

8) Guard cloth

10) Friction clutch

12) Input gearbox

14 Side guards

16) Safety device, front

18) Support jack*)

20) Blade drawer

19

Machine Description

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4.2 Identification Plate

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Jahr

Ann ée

Type

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10, D 48480 Spelle

Masch. Nr

No. de s érie

Made in

W.-Germany

1

EC-413-0

Fig. 3

The machine data are rendered on the type plate (1).

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4.3

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Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

4.3.1

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Contact

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

20

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Machine Description

4.4 Introduction

The disc mower is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

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WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

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4.4.1

4.4.2

Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact").

Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

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21

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Fig. 4

22

Machine Description

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4.5 Position of the Adhesive Safety Stickers on the Machine

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1) Order no. 939 471 1 (1x)

Machine Description

Danger due to incorrect operation and lack of knowledge

Incorrect operation and lack of knowledge of the machine as well as incorrect behaviour in hazardous situations is risking the life of the operator and third parties.

• Before starting up the machine, read and follow the operating instructions and safety instructions.

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2) Order no. 939 101 4 (1x)

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MAX.

MAX.

200

939 101- 4 bar

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3) Order No. 939 576 0 (2x)

Danger due to exceeding the maximum permissible PTO speed or the maximum permissible operating pressure.

If the permissible PTO speed is exceeded, machine parts may be destroyed or flung out.

If the maximum permissible operating pressure is exceeded, hydraulic components may be damaged.

As a result, people may be seriously or fatally injured.

• Observe the permissible PTO speed.

• Observe the permissible operating pressure. a) b) c) a b c a)

Danger from turning machine parts

There is a risk of injury as machine parts may still continue to run for a certain time after being switched off

• Do not touch any moving parts of the machine.

• Wait until the machine parts have come to a complete stop. b)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Before start-up, move guards into protective position. c)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Keep your distance when the machine is running.

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23

Machine Description

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Fig. 5

24

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4) Order No. 942 197 1 (2x)

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Machine Description

Danger from objects being flung out.

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Keep your distance when the machine is running.

942 197-1

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5) Order no. 939 106-3 (1x)

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Danger to life when exceeding the maximum permissible PTO speed.

When exceeding the permissible PTO speed, machine parts may be destroyed or be ejected at high speeds.

This can cause serious personal injuries.

• Observe the permissible PTO speed.

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6) Order No. 942 459 0 (2x)

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L

942 459-0

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

• While parts are moving, never reach into areas where there is a risk of being crushed.

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25

Technical Data of the Machine

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5

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Technical Data of the Machine

5.1 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

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EasyCut F 320 CV

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Dimensions

Working width

Transport width

Swath width

3160 mm

3000 mm

1300 mm – 2700 mm

2500 mm

3.5 – 4 ha/h approx. 1130 kg

Width of conditioner system

Acreage output

Dead weight

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Minimum tractor requirements

Power requirement

PTO speed

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Hydraulic connections

With hydraulically folding outer guards design

60 kW (82 HP) max. 1000 rpm

With hydraulic spring compensation design

1x double-action control unit

1x double-action control unit

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Machine equipment (series)

SafeCut

Blade quick fastener

CV steel tines conditioner

Shifting gearbox for conditioner

Mechanical spring relief

Number of cutting discs

Number of mower drums series series series

600 / 900 rpm series

5 units

2 units

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26

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EasyCut F 320 CR

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Dimensions

Working width

Transport width

Swath width

Width of conditioner system

Acreage output

Dead weight

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Minimum tractor requirements

Power requirement

PTO speed

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Hydraulic connections

With hydraulically folding outer guards design

With hydraulic spring compensation design

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Machine equipment (series)

SafeCut

Blade quick fastener

Roller conditioner

Angular gearbox

Mechanical spring relief

Number of cutting discs

Number of mower drums

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Technical Data of the Machine

3160 mm

3000 mm

1300 mm – 2700 mm

2420 mm

3.5 – 4 ha/h approx. 1135 kg

60 kW (82 HP) max. 1000 rpm

1x double-action control unit

1x double-action control unit series series series series series

5 units

2 units

27

Technical Data of the Machine

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5.2 Consumables

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Environment! - Disposing of consumables and storage

Effect: Environmental damage

• Keep consumables in suitable containers according to statutory provisions.

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• Dispose of used consumables according to statutory provisions.

EasyCut F 320 CV

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Specification Designation

Input gearbox

Angular gearbox

Manual gearbox

Filling quantity

0.7 l

1.7 l

1.7 l

Cutterbar 8.0 l

Biodegradable consumables on request.

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EasyCut F 320 CR

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SAE90

Designation

Angular gearbox

Filling quantity

1.7 l

Specification

Angular gearbox (top part)

Angular gearbox (bottom part)

Upper roller gearbox

0.7 l

0.9 l

0.3 l

Cutterbar 7.0 l

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Biodegradable consumables on request.

SAE90

5.3 Ambient Temperature

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Ambient temperature

Temperature range for machine operation

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-5 to +45°C

28

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6

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Commissioning

Commissioning

6.1 Special Safety Instructions

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WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving.

Thus there is a risk of serious injuries or death.

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

Pos: 69.4 /Überschriften/Überschriften 2/A-E/EErstmontage @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1

6.2 First installation

Pos: 69.5 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Fehlerhafter Zusammenbau @ 1\mod_1202224212591_78.docx @ 58171 @ @ 1

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

Pos: 69.6 /BA/Sicherheit/7. Gefahrenhinweise alt/Gefahr - Fehlende Schutztücher Erstinbetriebnahme @ 3\mod_1204628072251_78.docx @ 71025 @ @ 1

Pos: 69.7 /BA/Erstinbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.docx @ 58190 @ @ 1

Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

The document "Assembly Instructions" describes how to install the device for the first time.

Pos: 69.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

29

Commissioning

Pos: 69.9 /BA/Erstinbetriebnahme/EasyCut/Anbau Weiste-Dreieck @ 3\mod_1204640890345_78.docx @ 71160 @ 2 @ 1

6.3 Installation of Weiste triangle

1

AFL 245-0-007

Fig. 6

Pos: 69.10 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung Anbau des Kuppeldreiecks (Weiste Dreieck) @ 3\mod_1204638378407_78.docx @ 71102 @ @ 1

Warning - Installation of the triangle linkage (Weiste triangle)

Effect: Danger to life or serious injuries. Considerable damage to the machine

Pos: 69.11 /BA/Erstinbetriebnahme/EasyCut/Anbau Weiste-Dreieck Text @ 3\mod_1204638631735_78.docx @ 71179 @ @ 1

Observe manufacturer's operating instructions for the triangle linkage!

For the installation of the front-mounted disc mower, a Weiste triangle (1) is attached to the front hydraulics. Adjust the top suspension arm in such a way that the triangle is inclined slightly forward.

Pos: 69.12 /Überschriften/Überschriften 2/U-Z/VVorbereitung am Frontscheibenmäher @ 35\mod_1257497246000_78.docx @ 329285 @ 2 @ 1

6.4 Preparation on the front-mounted disc mower

Pos: 69.13 /BA/Erstinbetriebnahme/EasyCut/Vorbereitung am Frontscheibenmäher EC F 320 CV @ 101\mod_1330686385043_78.docx @ 899553 @ @ 1

2

4

1

EC-427-0

Pos: 69.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 7

• Slide universal shaft (3) onto the P.T.O. shaft end of the front-mounted disc mower

• The safety mechanism must engage

• Secure the universal shaft guard (2) with the retaining chain (4) against turning

• Place the universal shaft (3) onto the universal shaft support (1)

30

Pos: 69.15 /Überschriften/Überschriften 2/K-O/MMontage der Beleuchtungsanlage @ 18\mod_1238062916132_78.docx @ 213506 @ 2 @ 1

Commissioning

6.5 Installation of the lighting system

Pos: 69.16 /Abkürzungen /Abkürzungen Beschreibung/Optional @ 102\mod_1331109267412_78.docx @ 902782 @ @ 1 optional

Pos: 69.17 /BA/Erstinbetriebnahme/EasyCut/Anbau der Beleuchtungsanlage: Die Verkehrssicherheit gewährleisten. Die Ländervorschriften und Besti @ 234\mod_1394012787879_78.docx @ 1861457 @ @ 1

Ensure road safety. Observe country regulations and provisions concerning lighting and warning panels. Mount lighting and warning panels, if necessary.

Pos: 69.18 /BA/Erstinbetriebnahme/EasyCut/Anbau Beleuchtungsanlage EC F 320 CV @ 235\mod_1394189326353_78.docx @ 1869474 @ @ 1

Pos: 70 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1

1 2

EC-473-0

Fig. 8

• Mount lighting system (2) and warning panels (1) according to instructions of accessories kit

150 000 553.

31

Start-up

Pos: 71.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1

7

Pos: 71.2 /Überschriften/Überschriften 2/U-Z/VVorbereitungen am Traktor @ 2\mod_1202363643678_78.docx @ 58694 @ 2 @ 1

Start-up

7.1 Preparations on tractor

Pos: 71.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Unbeabsichtigtes Abkuppeln Frontmähwerke @ 3\mod_1204641660735_78.docx @ 71218 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When attaching or detaching the machine, do not walk between the tractor and the machine!

• The lower suspension arms of the front hydraulics on the tractor must be adjusted to swing freely. (see operating instructions for the front hydraulics)

• If the lower suspension arms on the tractor cannot be adjusted to swing freely, freeswinging lower suspension arm adapters must be installed.

• Lower suspension arm adapter order no. 140 190 (1x)

Pos: 71.4 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Vorbereitungen am Traktor @ 89\mod_1321957297103_78.docx @ 756679 @ @ 1

• Change the front lifting gear over to single-action

• Disconnect the lower suspension arm from the swing position

• Move the front axle suspension to the central position and deactivate it

Pos: 71.5 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/WARNUNG - Oberlenkergabel falsch angebaut @ 180\mod_1376383491102_78.docx @ 1544935 @ @ 1

WARNING!

If the top link fork has been fitted incorrectly, the threaded spindle may break and the machine may disconnect unintentionally and cause serious injuries.

When fitting the top link fork, make certain that the rounded off side (X) points upward and that the fork (3) below the straight side is attached onto the top link fork.

Pos: 71.6 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Oberlenkergabel montieren Bild F 320 CV @ 181\mod_1377006872456_78.docx @ 1553264 @ @ 1

2

M30x3,5 1 x

3 3

EC-388-1

Fig. 9

Pos: 71.7 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Oberlenkergabel montieren Text @ 181\mod_1377006979231_78.docx @ 1553293 @ @ 1

• Screw the top link fork (1) (order no. 20 035 149 0) into the top link M 30 x 3,5 (2) (optional telescopic upper suspension arm).

• Attach the fork (3) below the straight side onto the top link fork.

• Install the top link fork with the rounded off side (X) to the top on tractor side.

• Make certain via visual inspection that the forks (3) point downward.

Pos: 71.8 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

32

Pos: 71.9 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

7.2 Mounting onto the Tractor

Pos: 71.10 /BA/Inbetriebnahme/EasyCut/Vorbereitung am Traktor Bild EC F 320 CV @ 101\mod_1330612646893_78.docx @ 898143 @ @ 1

Start-up

Fig. 10

Pos: 71.11 /BA/Inbetriebnahme/EasyCut/WARNUNG - ungeeigneten Federstecker für das Kuppeldreieck (Weiste-Dreieck)verwendet @ 136\mod_1352385119522_78.docx @ 1208527 @ @ 1

WARNING!

When using a spring clip which is not suitable, the triangle linkage (Weiste triangle) can uncouple unintentionally. This can cause serious accidents.

Only use suitable spring clips for securing the triangle linkage.

Pos: 71.12 /BA/Inbetriebnahme/EasyCut/Vorbereitung Hinweis schwerere Feder EC 32 CV @ 10\mod_1221728938114_78.docx @ 136278 @ @ 1

Note - Tension springs (3)

Effect: Proper use of the machine

Make certain the tension springs (3) are correctly mounted.

Heavier tension spring (3) mounted on the left.

Lighter tension spring (3) mounted on the right.

Pos: 71.13 /BA/Inbetriebnahme/EasyCut/Vorbereitung am Traktor EC F 320 CV @ 101\mod_1330958517911_78.docx @ 900784 @ @ 1

• Carefully position the tractor with Weiste triangle (2) in front of the holder (1) of the frontmounted disc mower

• Couple the Weiste triangle (2) with holder (1)

• Set the ratchet (4) and the latch (5) by adjusting the ratchet (4) (by using the set screw (7)) to a distance of 1 mm

• Secure Weiste triangle (2) with spring clip (6)

Pos: 71.14 /BA/Inbetriebnahme/EasyCut/Achtung Abstand der Maschine zum Traktor zu gering @ 89\mod_1321957875595_78.docx @ 756771 @ @ 1

Caution! - The distance between the machine and the tractor is too small

Effect: damage to the tractor or the machine

Check free space for the front wheels at all steering angles. If the guards or swath flaps come into contact with the front wheels of the tractor, lower suspension arm adapters must be installed between the lower suspension arm and the Weiste triangle.

Pos: 71.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

33

Start-up

Pos: 71.16.1 /Überschriften/Überschriften 3/U-Z/Unterlenkeradapter @ 79\mod_1314688743340_78.docx @ 697532 @ 3 @ 1

7.2.1 Lower suspension arm

Pos: 71.16.2 /BA/Inbetriebnahme/EasyCut/Unterlenkeradapter/Unterlenkeradapter fixieren Bild @ 79\mod_1314690338900_78.docx @ 697669 @ @ 1

A

B

2

3

1

EC-387-0

Fig. 11

Pos: 71.16.3 /BA/Inbetriebnahme/EasyCut/Unterlenkeradapter/Unterlenkeradapter fixieren / pendelnd Einführtext @ 136\mod_1352380302114_78.docx @ 1208499 @ @ 1 The lower suspension arm adapters (1) serve as extension to increase the distance of the machine to the front wheels of the tractor.

On tractors with floating (height movable) lower links, the lower suspension arm adapters must be fastened.

On tractors with rigid lower links, the lower suspension arm adapters must be set floating.

Pos: 71.16.4 /BA/Inbetriebnahme/EasyCut/Unterlenkeradapter/Unterlenkeradapter fixieren @ 136\mod_1352380102898_78.docx @ 1208413 @ @ 1

Fastening the Lower Suspension Arm Adapters

To do this:

• Connect the machine to the Weiste triangle.

• Lower the machine into working position.

• Move the front power lift into float position.

• Turn off the engine, remove the ignition key and secure the tractor and the machine against accidental start-up and against rolling.

• Turn out screw (2) until the bolt (A) of the lower suspension arm adapter (1) touches the stop (B) of the Weiste triangle (right and left machine side).

• Lock the screw (2) with nut (3).

Pos: 71.16.5 /BA/Inbetriebnahme/EasyCut/Unterlenkeradapter/Unterlenkeradapter pendelnd einstellen @ 136\mod_1352380217006_78.docx @ 1208442 @ @ 1

Setting the Lower Suspension Arm Adapters Floating

To do this:

• Connect the machine to the Weiste triangle.

• Lower the machine into working position.

• Move the front power lift into float position.

• Turn off the engine, remove the ignition key and secure the tractor and the machine against accidental start-up and against rolling.

• Screw in screw (2) completely.

• Lock the screw (2) with nut (3).

Pos: 71.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

34

Pos: 71.18 /Überschriften/Überschriften 2/U-Z/UÜberprüfung des Erstanbaues @ 35\mod_1257843599703_78.docx @ 330187 @ 2 @ 1

Start-up

7.3 Checking the First fitting

Pos: 71.19 /BA/Inbetriebnahme/EasyCut/Überprüfung des Erstanbaues Achtung EC F 280(M) / F 320(M) / F 360(M) @ 204\mod_1386142598536_78.docx @ 1701547 @ @ 1

CAUTION!

Machine or tractor may be damaged if the machine is connected incorrectly.

If the universal shaft is bent unfavourably, the machine runs irregularly and machine or tractor may be damaged seriously.

• To prevent damages, the machine must be aligned in parallel to the ground in the raised condition.

Pos: 71.20 /BA/Inbetriebnahme/EasyCut/Überprüfung des Erstanbaues Bild EC F 280(M) / F 320(M) / F 360(M) @ 205\mod_1386257293841_78.docx @ 1707146 @ @ 1

EC-460-0

Fig. 12

Pos: 71.21 /BA/Inbetriebnahme/EasyCut/Überprüfung des Erstanbaues Beschreibung EC F 280(M) / F 320(M) / F 360(M) @ 205\mod_1386319363029_78.docx @ 1707967 @ @ 1 Mount top link on the A-frame (Weiste triangle) or on the upper coupling point of the machine so that the machine is aligned as parallel as possible to the ground in the raised condition.

To do this:

• Raise the machine.

• Switch off tractor, secure the tractor from rolling away and remove the ignition key.

• Check the parallelism of the machine to the ground.

If the parallelism is OK, connecting can be continued.

If the parallelism deviates too strong:

• Lower machine to the ground.

• Switch off tractor, secure the tractor from rolling away and remove the ignition key.

• Move top link in the hole pattern on the A-frame (Weiste triangle).

• Raise the machine and check parallelism.

Repeat this process until the machine raises in parallel to the ground.

Pos: 71.22 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

35

Start-up

Pos: 71.23 /Überschriften/Überschriften 2/A-E/AAnbau und Einstellung der Entlastungsfedern ÜS @ 89\mod_1321958243040_78.docx @ 756797 @ 2 @ 1

7.4 Mounting and Adjusting the Relief Springs

Pos: 71.24 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Anbau und Einstellung der Entlastungsfedern Schritt 2 @ 89\mod_1321958434944_78.docx @ 756846 @ @ 1 a a

Pos: 71.25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1

1

EC-390-0

Fig. 13

• To adjust the relief springs (1): dimension a = right 50 mm, left 5 mm (as seen in direction of travel)

36

Pos: 71.26 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Anbau und Einstellung der Entlastungsfedern Schritt 3 @ 89\mod_1321958507840_78.docx @ 756874 @ @ 1

2 a

Start-up

1

1

3

EC-392-0

Fig. 14

• Assemble the tension jacks (1) on the top link clevis (2) and adjust them to the maximum value a = 230 mm

Pos: 71.27 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Anbau und Einstellung der Entlastungsfedern Schritt 4,5 @ 89\mod_1321958644984_78.docx @ 756930 @ @ 1

• Lift the mowing unit and fasten the chains onto the tension jack (1) with connecting links (3).

The connecting links should be as short as possible and the same on both sides.

• Lower the mowing unit. Measure distance X. It must be about 20 mm.

Pos: 71.28 /BA/Erstinbetriebnahme/EasyCut/EasyCut 32 CV Float/Anbau und Einstellung der Entlastungsfedern Schritt 6,7 EC F 320 CV @ 101\mod_1330614142154_78.docx @ 898193 @ @ 1

X

Pos: 71.29 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-418-0 EC-417-0

Fig. 15

Dimension x is too low: Lift the mowing unit; hinge the chain one chain link longer

Dimension x is too large: Lift the mowing unit; reduce the dimension of the tension jack

Lower the mowing unit. Measure the dimension X. Readjust it, if necessary.

• Separate surplus chain and attach it to an eligible point

• The guard cloth (1) must be tightened each time before using the mower so that it cannot be caught by the conditioner auger

37

Start-up

Pos: 71.30 /Überschriften/Überschriften 2/F-J/GGelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

7.5

Pos: 71.31 /BA/Sicherheit/Gelenkwelle/Gefahr - Sich drehende Gelenkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

PTO shaft

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 71.32 /BA/Sicherheit/Gelenkwelle/Gefahr - Antriebsdrehzahl 1000 beachten @ 3\mod_1204700292070_78.docx @ 71424 @ @ 1

Pos: 71.33 /Überschriften/Überschriften 3/K-O/LLängenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1

Danger! - Observe drive speed

Effect: Danger to life or serious injuries

• This machine is driven at a maximum PTO speed of 1000 rpm.

7.5.1 Length adjustment

Pos: 71.34 /BA/Erstinbetriebnahme/Gelenkwelle/Mähwerke/Längenanpassung Gelenkwelle EC 32CVF @ 3\mod_1204701667336_78.docx @ 71443 @ @ 1

1

Pos: 71.35 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

2

AFA-0-006

Fig. 16

• Hold the two PTO shaft halves (1) and (2) next to each other

• Check the cover of the special section tubes and guard tubes

• Shorten special section tubes and guard tubes until they can move freely in any operating position

• For detailed information on adjusting the length, please refer to the operating instructions of the PTO shaft manufacturer

38

Pos: 71.36 /Überschriften/Überschriften 2/F-J/GGelenkwelle montieren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

7.6

Pos: 71.37 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Anbau Gelenkwelle @ 3\mod_1204702102883_78.docx @ 71462 @ @ 1

Install the PTO shaft

2

1

Pos: 71.38 /Überschriften/Überschriften 2/U-Z/ZZwischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1

AFA-0-005

Fig. 17

• Swivel the PTO shaft bracket under the Weiste triangle

• Push the PTO shaft (1) onto the front PTO shaft of the tractor and secure

• Secure the PTO shaft guard against turning with the retaining chain (2).

7.7 Intermediate PTO shaft

Pos: 71.39 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Zwischengelenkwelle/Zwischengelenkwelle EC F 320 CV @ 101\mod_1330614252105_78.docx @ 898227 @ @ 1

Start-up

Pos: 71.40 /BA/Inbetriebnahme/EasyCut/Hinweis Reibkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Fig. 18

The intermediate PTO shaft, together with the free-wheel (1), is mounted towards the angular gearbox. The friction clutch (2) of the intermediate universal shaft is attached to the input gearbox.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 71.41 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

39

Start-up

Pos: 71.42 /Überschriften/Überschriften 2/A-E/BBeleuchtung anschließen @ 33\mod_1254385308979_78.docx @ 319105 @ 2 @ 1

7.8 Lighting connection

Pos: 71.43 /BA/Inbetriebnahme/EasyCut/Beleuchtung/Anschluss Beleuchtung Bild EC F 320 CV @ 235\mod_1394190016891_78.docx @ 1869592 @ @ 1

2 1

3

EC-474-0

Fig. 19

Pos: 71.44 /Layout Module /----------------Leerzeile 5 Pt.-------------------- @ 120\mod_1342592918145_0.docx @ 1092566 @ @ 1

Pos: 71.45 /BA/Inbetriebnahme/Schwader/Hinweis Sauberkeit der Stecker und Steckdosen @ 2\mod_1202399563131_78.docx @ 59273 @ @ 1

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

Pos: 71.46 /BA/Inbetriebnahme/Schwader/Anschluss Beleuchtung/Anschluss Beleuchtung Text @ 36\mod_1260783798936_78.docx @ 336718 @ @ 1

The lighting system is connected via the 7-pin connection cable (1).

To do this:

• Insert the 7-pin plug of the connection cable (1) into the relevant socket (2) of the tractor.

• Insert the 7-pin connection cable plug (1) into the appropriate socket (3) of the machine.

• Position the cable so that it will not come in contact with the wheels.

Pos: 71.47 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

40

Pos: 71.48 /Überschriften/Überschriften 2/F-J/HHydraulik @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

Start-up

7.9 Hydraulics

Pos: 71.49 /Abkürzungen /Abkürzungen Beschreibung/Optional @ 102\mod_1331109267412_78.docx @ 902782 @ @ 1

Pos: 71.50 /Überschriften/Überschriften 3/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1 optional

7.9.1 Special Safety Instructions

Pos: 71.51 /BA/Sicherheit/Hydraulik/Warnung - Anschluss der Hydraulikleitungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 71.52 /Überschriften/Überschriften 3/F-J/HHydraulikleitungen anschließen @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

7.9.2 Connecting the hydraulic lines

Pos: 71.53 /BA/Sicherheit/Hydraulik/WARNUNG - Vertauschen der Hydraulikkleitungen, wenn EW @ 9\mod_1220871857985_78.docx @ 128182 @ @ 1

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Pos: 71.54 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

41

Start-up

Pos: 71.55 /BA/Sicherheit/Hydraulik/Achtung - Verschmutzung der Hydraulikanlage @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

Pos: 71.56 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hinweis Hydraulikanschluss BA Traktor @ 220\mod_1391434710718_78.docx @ 1782774 @ @ 1

Note

For further information about connecting the hydraulic lines, refer to the tractor operating instructions.

Pos: 71.57 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hinweis Hydraulikaufkleber an der Maschine beachten @ 204\mod_1386153225929_78.docx @ 1701911 @ @ 1

Note

Connect hydraulic hoses correctly.

• The hydraulic hoses are marked with numbers and coloured dust caps.

Pos: 71.58 /BA/Inbetriebnahme/EasyCut/Hydraulik/Hydraulikanschluss Bild EC F280/320/360/ (M) @ 234\mod_1394086580639_78.docx @ 1864567 @ @ 1

EC-471-0

Fig. 20

Pos: 71.59 /BA/Inbetriebnahme/Hydraulikkupplungen anschließen alle Maschinen/Hydraulikkupplungen anschließen Teil1 @ 213\mod_1390207328923_78.docx @ 1749237 @ @ 1

• Set the single-action control units of the tractor to float position.

• Turn off the tractor and secure it against the possibility of rolling back.

Pos: 71.60.1 /BA/Bedienung /EasyCut/Schutze/Bei Ausführung hydraulischer Seitenschutz @ 332\mod_1428387861893_78.docx @ 2536837 @ @ 1

With hydraulic side guards design

Pos: 71.60.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung Quetschgefahr/Senken von Seitenschutz @ 331\mod_1427802696458_78.docx @ 2532405 @ @ 1

WARNING!

Crushing hazard when lowering the side guards

While lowering the hydraulic side guards, there is a danger of being crushed between side guard and upper protective cover.

• While lowering the side guards, make sure that there is no one in the danger zone .

Pos: 71.60.3 /BA/Bedienung /EasyCut/Schutze/Absenken hydraulischer Seitenschutz_Text @ 332\mod_1428387391162_78.docx @ 2536775 @ @ 1

• Fold down the side guards by means of double-action control unit (red1/blue1) of the tractor.

Pos: 71.61 /BA/Inbetriebnahme/EasyCut/Hydraulik/Anschluss Hydraulikleitung für hydraulische Federentlastung @ 206\mod_1386664460661_78.docx @ 1712810 @ @ 1

With hydraulic spring relief design

• Connect the hydraulic couplings (red 3/blue 3) of the machine to a double-action control unit of the tractor.

Pos: 71.62 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

42

Pos: 71.63 /BA/Inbetriebnahme/EasyCut/Probelauf nach Erstmontage @ 3\mod_1205215927275_78.docx @ 73555 @ 2 @ 1

Start-up

7.10

Pos: 72 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Trial run after first installation

Caution!

After the first connection to the tractor, the machine must undergo a trial run.

• The machine must be in working position

• Do not switch on the PTO until the machine is resting on the ground and you are absolutely sure that there are no persons, animals or objects in the danger zone.

• Start a trial run of the machine from the driver’s seat of the tractor only.

• Lower the machine into working position.

• Carefully switch in the PTO of the tractor.

• Slowly increase the PTO speed to 1000 rpm.

• Check that the machine is running smoothly and without vibrations.

• Reduce the PTO speed to idling and wait for the cutting discs / mower drums to come to a stansdstill.

• Raise or lower the machine via the tractor hydraulics.

43

Driving and Transport

Pos: 73.1 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

8 Driving and Transport

Pos: 73.2 /BA/Sicherheit/Fahren und Transport/Mitfahren Straßenfahrt/Gefahr Straßenfahrt, Mitfahren EasyCut Front @ 3\mod_1204784303933_78.docx @ 72994 @ @ 1

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before swivelling the machine up into transport position, switch off the PTO.

• Wait until machine stops

• When travelling on public roads, observe the applicable current regulations (lighting, identification, axle loads, permitted front end dimension, etc.)!

• When being transported on public roads, the mowing unit must be lifted.

• It is forbidden to carry passengers on the machine.

• Before starting, ensure that you have perfect visibility on and around the tractor and the machine.

Pos: 73.3 /BA/Sicherheit/Fahren und Transport/Absperrhahn/Transport / Straßenfahrt Absperrhahn in Fronthydraulik Traktorseitig schließen @ 33\mod_1254118215456_78.docx @ 318342 @ @ 1

DANGER! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• A shut-off valve must be existent in the hydraulic line for the front hydraulic of the tractor.

• The shut-off valve must always be locked during transport / road travel.

Pos: 73.4 /Überschriften/Überschriften 2/A-E/BBeleuchtung @ 0\mod_1195658399935_78.docx @ 1881 @ 2 @ 1

8.1 Lighting

Pos: 73.5 /BA/Sicherheit/Fahren und Transport/Beleuchtung/Beleuchtungsanlage alle Maschinen @ 7\mod_1215519058839_78.docx @ 103206 @ @ 1

Danger! - Lighting system

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before transporting on public roads, always connect the lighting system and perform a function check.

• Keep the lighting system clean. Soiled lights and spotlights impair road safety.

• Replace defective light bulbs or broken spotlights.

• When transporting on public highways, the machine must be in the transport position.

Pos: 73.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

44

Pos: 73.7 /BA/Fahren und Transport/EasyCut/Vorbaumaß Länderabhängig EC_Front @ 3\mod_1204784822668_78.docx @ 73052 @ @ 1

A 3,5 m

Driving and Transport

EC-224-0

Fig. 21

Note - Depending on the country

If the front end dimension "A" exceeds 3.5 m, provide suitable means (e.g. assistant giving instructions or mirror at road junctions) to ensure road safety (data sheet for attached implements supplied by the Federal Minister for Transport).

Pos: 73.8 /BA/Fahren und Transport/EasyCut/Schutze in Transportstellung bringen EC F 320 CV @ 340\mod_1431422417341_78.docx @ 2575776 @ @ 1

EC-429-1

Fig. 22

Always bring the side guards (1) right and left into transport position before road travel. The lateral guards are opened by using a pointed object (for example blade key / screw driver).

• Press the ratchet down with a pointed object, fold up guard and allow it to engage in the locking device

Pos: 73.9 /BA/Bedienung /EasyCut/Schutze/Schutze in Transportstellung bringen / hydraulische Außenschutze EC F 320 CV @ 236\mod_1394440249507_78.docx @ 1870638 @ @ 1

With hydraulic outer guards design

• Fold up the outer guards of the tractor by using the double-action control unit (red1/blue1).

Pos: 73.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

45

Driving and Transport

Pos: 73.11 /BA/Fahren und Transport/EasyCut/Feststeller und Schnäpper @ 78\mod_1314002912379_78.docx @ 694482 @ 2 @ 1

8.2 Clamp and Buffer

1

Pos: 74 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-385-0

Fig. 23

Check the clamp and buffer (1) for tight fit every time before transport or road travel.

If the clamp and buffer show signs of damage or wear, replace them.

Item No.: 00 250 831 1

46

Pos: 75.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

9

Pos: 75.2 /Überschriften/Überschriften 2/U-Z/VVor dem Mäheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1

Operation

Operation

9.1 Before mowing

Pos: 75.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Arbeitseinsatz / Mähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1

DANGER! - Using the machine for work

Effect: Danger to life, injuries or damage to the machine.

• The glide skids must rest on the ground before start-up and during work

• Maintain an adequate safety distance from the cutting tools during operation

• There is danger of foreign objects being forcibly ejected even when the machine is operated properly. Persons must therefore be directed out of the danger zone of the machine.

• Special care should be taken when working near roads and buildings)

Pos: 75.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung - Unerwartete Bewegung der Schneidwerkzeuge bzw. des Mähwerkes @ 299\mod_1412937148121_78.docx @ 2341087 @ @ 1

Pos: 75.5 /BA/Bedienung /EasyCut/Mähen/Hinweis Beim Mähen Frontmähwerke @ 33\mod_1254117934018_78.docx @ 318312 @ @ 1

WARNING!

Foreign bodies may be hurled up during the operation.

Thus there is a risk for persons staying in the danger zone to be seriously hurt or killed.

Therefore the following points must be observed before the machine is used:

• The mower must be in working position.

• Move protective equipment into protective position and make sure that it is not damaged.

• Replace damaged protective equipment immediately.

• Instruct persons to leave the danger zone.

• Special care should be taken when working near roads and buildings.

• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and cutting discs or mower drums are not damaged, worn or missing; replace them, if necessary!

Note while mowing

Effect: Proper use of the machine

• Change the front power lift to single-acting (only lifting, no pressing). The lowering of the mowing unit results from the dead weight of the mowing unit. The mowing unit must not be additionally loaded over the front power lift.

• During work the hydraulic control lever for the front power lift must be set to “

Float position

“.

Pos: 75.6 /BA/Bedienung /EasyCut/Mähen/Absperrhahn für die Fronthydraulik des Traktors lösen. @ 33\mod_1254119058096_78.docx @ 318361 @ @ 1

• Open the shut-off valve for the front hydraulic of the tractor.

Pos: 75.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

47

Operation

Pos: 75.8 /BA/Bedienung /EasyCut/Schutze/Schutztuch spannen EC F 280/320 CV @ 101\mod_1330615233048_78.docx @ 898339 @ 2 @ 1

9.2 Tensioning the Guard Cloth

EC-418-0

Fig. 24

The guard cloth (1) must be tightened each time before using the mower so that it cannot be caught by the conditioner auger.

Pos: 75.9 /Überschriften/Überschriften 2/P-T/SSchutze in Arbeitsstellung bringen @ 35\mod_1257499551281_78.docx @ 329310 @ 2 @ 1

9.3 Moving the guards into the working position

Pos: 75.10 /BA/Bedienung /EasyCut/Schutze/Schutze in Arbeitsstellung bringen EC F 280/320 CV @ 101\mod_1330615318051_78.docx @ 898367 @ @ 1

2 1 1

EC-428-0 EC-422-0

Fig. 25

Before using the machine, move the guard (1) right and left to working position

• Loosen locking (2)

• Fold down guard

Pos: 75.11 /BA/Bedienung /EasyCut/Schutze/Absenken hydraulischer Seitenschutz_Text @ 332\mod_1428387391162_78.docx @ 2536775 @ @ 1

• Fold down the side guards by means of double-action control unit (red1/blue1) of the tractor.

Pos: 75.12 /Überschriften/Überschriften 2/P-T/SSchutze in Transportstellung bringen EC F 320 CV @ 236\mod_1394440817790_78.docx @ 1870726 @ 2 @ 1

9.4 Moving Guards into Transport Position

Pos: 75.13 /BA/Bedienung /EasyCut/Schutze/Schutze in Transportstellung bringen / hydraulische Außenschutze EC F 320 CV @ 236\mod_1394440249507_78.docx @ 1870638 @ @ 1

With hydraulic outer guards design

• Fold up the outer guards of the tractor by using the double-action control unit (red1/blue1).

Pos: 75.14 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

48

Pos: 75.15 /Überschriften/Überschriften 2/A-E/AAbstellstütze @ 17\mod_1236317851151_78.docx @ 204315 @ 2 @ 1

Operation

9.5 Parking support

Pos: 75.16 /Abkürzungen /Abkürzungen Beschreibung/Optional @ 102\mod_1331109267412_78.docx @ 902782 @ @ 1 optional

Pos: 75.17 /BA/Bedienung /EasyCut/Abstellstütze/Achtung Abstellstütze muss eingeschoben sein @ 72\mod_1307513370887_78.docx @ 651311 @ @ 1

Caution! -Parking support not pushed in!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support is pushed in and secured

Pos: 75.18 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze ein-/ ausgeklappt Bild EC F 320 CV @ 235\mod_1394432439178_78.docx @ 1870077 @ @ 1

2

2

1 1

Fig. 26

Pos: 75.19 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze einschieben / herunterlassen ausgeklappt Text EC F 320 CV/360 CV/CR @ 235\mod_1394435243810_78.docx @ 1870255 @ @ 1

• Raise the machine via tractor hydraulics.

• Switch off tractor engine, remove the ignition key and carry it with you.

Lowering the parking support

• Pull bolt (1), lower parking support (2) and secure with bolt (1).

• Lower machine via tractor hydraulics.

Pushing in the parking support

• Pull bolt (1), push in parking support (2) and secure with bolt (1).

Pos: 75.20 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-475-0

49

Operation

Pos: 75.21 /Überschriften/Überschriften 2/A-E/AAbbau der Maschine @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

9.6 Detaching the machine

Pos: 75.22 /BA/Sicherheit/EasyCut/Gefahr - Maschine abstellen_ohne Hydraulikschlauch @ 3\mod_1204793072152_78.docx @ 73283 @ @ 1

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Park the machine on a solid and even surface.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

Pos: 75.23 /Überschriften/Überschriften 2/F-J/HHalteketten demontieren @ 240\mod_1395128934085_78.docx @ 1889511 @ 2 @ 1

• Secure the tractor against rolling.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When detaching the machine, do not walk between the tractor and the machine!

9.7 Dismounting Retaining Chains

Pos: 75.24 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Einstellung an den Halteketten @ 4\mod_1211349830489_78.docx @ 83185 @ @ 1

Danger! - Adjustment on the retaining chains

Effect: Danger to life or serious injuries

• The retaining chains may be removed in transport position only. In the working position the retaining chains are subject to high tensile stress.

• Severe injury may occur if the retaining chains are removed while in the working position.

Pos: 75.25 /BA/Bedienung /EasyCut/Weiste-Dreieck/Abbau Weiste-Dreieck EC F 280/320 CV @ 101\mod_1330615416615_78.docx @ 898395 @ @ 1

3

1

7

6

5

4

Pos: 76 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

2

EC-423-0

Fig. 27

• Lower the front mowing unit

• Move the bolt (1) into parking position and secure it with cotter pin (right and left machine side)

• Bring the front mowing unit into transport position (the retaining chains (2) must be released)

• Remove the retaining chains (2) from the tractor

• Lower the front mowing unit

• Pull spring clip (3) out of the Weiste triangle

• Release the interlock of the holding triangle

• Loosen the guard cloth (4)

• Remove the retaining chain (5) of the universal shaft on tractor side

• Remove the universal shaft (6) on tractor side and put it down on the universal shaft support

(7)

• Carefully lower the front hydraulics

• Drive it carefully out of the holder

50

Pos: 77.1 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

Settings

10 Settings

Pos: 77.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Reparatur_Wartung_Reinigungs_3 @ 0\mod_1196660613260_78.docx @ 9153 @ @ 1

Danger! - When performing repair, maintenance or cleaning work on the machine , or in the case of technical intervention, drive elements may start moving.

Effect: Danger to life, injuries or damage to the machine.

• Switch off the engine and remove the ignition key.

• Secure the machine against accidental start-up and against rolling!

• The cutter blades can continue to rotate after the drive has been switched off. Only approach the machine once the work tools have come to a complete standstill!

• After completing maintenance work reattach all safety devices properly.

Pos: 77.3 /Überschriften/Überschriften 2/A-E/EEinstellung der Entlastungsfedern @ 0\mod_1196666659447_78.docx @ 10133 @ 2 @ 1

• Avoid skin contact with oil and grease.

• Seek medical help immediately should injuries caused by oil escaping under pressure occur.

10.1 Adjusting the Compensation Springs

Pos: 77.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Einstellung an den Entlastungsfedern @ 0\mod_1196751594562_78.docx @ 12575 @ @ 1

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

• The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation springs are removed while in the working position.

• The lower threaded blocks on the compensation springs must be fully screwed in.

Pos: 77.5 /BA/Einstellungen/Mähwerke/EasyCut/Bodendruck/Bodendruck allgemeiner Text alle EC @ 0\mod_1196667271181_78.docx @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 77.6 /BA/Einstellungen/Mähwerke/EasyCut/Bodendruck/Bodendruck einstellen EC F 280/320 CV @ 101\mod_1330615658898_78.docx @ 898451 @ @ 1

1 2

1 a

Pos: 77.7 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-425-0

Fig. 28

Increase or reduce the ground pressure by rotating the threaded spindle (2).

Reduce the dimension a = reduce the ground pressure

Increase the dimension a = increase the ground pressure

DANGER! - Setting on the compensation springs

Effect: Danger to life or serious injuries

The threaded spindles (2) of the compensation springs (1) are adjusted to a dimension of a = min. approx. 5 mm to max. 65 mm.

51

Settings

Pos: 77.8 /Überschriften/Überschriften 2/F-J/HHydraulische Federentlastung @ 59\mod_1297428073260_78.docx @ 557976 @ 2 @ 1

10.2 Hydraulic spring compensation (optional)

Pos: 77.9 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Hydraulische Federentlastung Hinweis @ 59\mod_1297428294632_78.docx @ 558028 @ @ 1

Note

The hydraulic hose line for the hydraulic spring compensation does not necessarily have to be connected to the tractor hydraulics during use. In this case, however, the ground pressure of the cutter bar cannot be changed during use.

Pos: 77.10 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Hydraulische Federentlastung Bild EC F 320 CV @ 235\mod_1394435777423_78.docx @ 1870341 @ @ 1

Fig. 29

Pos: 77.11 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Hydraulische Entlastungsfeder Bodendruck einstellen EC F 320 CV/CR @ 272\mod_1403610923794_78.docx @ 2052957 @ @ 1

• For setting / correcting the ground pressure, connect the hydraulic hose lines (red 3/blue 3) to the connection of the double-acting control unit

The set ground pressure can be read off on the pressure gauge (1).

Recommended setting range:

Type

EasyCut F 320 CV

Setting range

40 – 80 bar

EasyCut F 320 CR 40 – 80 bar

Setting the ground pressure:

• Continue activating the control unit until the desired ground pressure is displayed

Set the ground pressure according to the ground conditions

The higher the pressure, the smaller the ground pressure

The smaller the pressure, the higher the ground pressure

Pos: 77.12 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

52

Pos: 77.13 /Überschriften/Überschriften 2/A-E/EEinstellen der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1

10.3 Adjusting the cutting height

Pos: 77.14 /BA/Einstellungen/Mähwerke/Schnitthöhe/Schnitthöhe Bild EC 28/32 CV @ 3\mod_1204708273867_78.docx @ 71808 @ @ 1

Settings

EC-083-2

Fig. 30

Pos: 77.15 /BA/Einstellungen/Mähwerke/Schnitthöhe/Schnitthöhe größer_geringer @ 0\mod_1196661562478_78.docx @ 9269 @ @ 1

The cutting height is adjusted via the top link (1).

To do this:

• Lower the front mowing unit into working position

• Rotate the top suspension arm (1)

Top suspension arm longer = smaller cutting height

Top suspension arm shorter = bigger cutting height

Pos: 77.16 /BA/Einstellungen/Mähwerke/Teleskopoberlenker @ 3\mod_1204708776180_78.docx @ 71835 @ 3 @ 1

10.3.1 Telescopic upper suspension arm

1

3

2

Pos: 77.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

AFA-0-020

Fig. 31:

In order to allow the front-mounted disc mower to adapt to the ground in the direction of travel, a telescopic upper suspension arm can be purchased as optional additional equipment. Via the telescopic upper suspension arm, the cutting height is set by loosening the counter nut (2) and

(3). By moving the lockclip (1), the compression spring of the telescopic upper suspension arm is released. This guarantees optimum adaptation of the front mowing unit in the direction of travel.

53

Settings

Pos: 77.18 /Überschriften/Überschriften 2/A-E/E/Einstellung der Schutze @ 3\mod_1204709091570_78.docx @ 71854 @ 2 @ 1

10.4 Adjusting the Guards

Pos: 77.19 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Fortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 77.20 /BA/Einstellungen/Mähwerke/Zetterdrehzahl/Seitliche Schutze neue Generation CV-Ausführung Bild_Text @ 372\mod_1442307398216_78.docx @ 2715483 @ @ 1

The safety device can be adapted to harvesting conditions by adjusting the inclination.

• In order to avoid that crops are kinked because the guards are too low, set the guards higher.

• To avoid that stones or the like are ejected when the crops are low, set the guards lower.

Pos: 77.21 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 32

• Fold up guards (1) and guard (2).

• Unscrew the screws (4).

• Use mounting bar (3) to set the height of the guards.

• Tighten the screws (4).

• Fold down guards (1) and guard (2).

54

Pos: 77.22 /Überschriften/Überschriften 2/U-Z/V/Verriegelung einstellen @ 91\mod_1326177560227_78.docx @ 777175 @ 2 @ 1

10.5 Adjust Locking

Pos: 77.23 /BA/Einstellungen/Mähwerke/EasyCut/Verriegelung einstellen Bild EC R 280/320 CV @ 91\mod_1326177685810_78.docx @ 777203 @ @ 1

1

Settings

2

3

EC-363-0

EC-402-0

Fig. 33

Pos: 77.24 /BA/Einstellungen/Mähwerke/EasyCut/Verriegelung einstellen Text EC R 280/320 CV / EC R 360 @ 91\mod_1326176346008_78.docx @ 777147 @ @ 1

The locking (2) prevents during use that the side panel folds up and that foreign objects are slung away. Therefore, it is very important to ensure before every use that the side panel (1) of the machine is folded down and that the locking (2) is secured.

The side panel (2) must be adjusted in that way that

• the side panel (1) folds down when swivelling the machine from transport position to working position and that it is secured by the locking (2)

• the side panel (1) slides independently from the locking when swivelling the machine from working position to transport position and that the side panel is folded over to transport position. Thus the transport height is reduced.

If this is not the case, the locking (2) must be set via the screw connection (3).

To do this:

• Loosen the screw connection (3)

• Readjust the locking in the oblong hole

• Tighten the screw connection (3)

Pos: 77.25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

55

Settings

Pos: 77.26 /Überschriften/Überschriften 2/A-E/EEinstellung der Zetterdrehzahl @ 0\mod_1196668564463_78.docx @ 10266 @ 2 @ 1

10.6 Adjusting the Tedder Speed

Pos: 77.27 /Abkürzungen /Abkürzungen sprachneutral/EasyCut/EasyCut F 320 CV @ 116\mod_1340791546095_0.docx @ 1019515 @ @ 1

EasyCut F 320 CV

Pos: 77.28 /BA/Sicherheit/7. Gefahrenhinweise alt/Einstellarbeiten / Einstellungen/Gefahr - Einstellungen an der Maschine @ 0\mod_1196668628056_78.docx @ 10285 @ @ 1

Danger! - Settings on the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! Remove the ignition key!

Pos: 77.29 /BA/Einstellungen/Mähwerke/Zetterdrehzahl/Zetterdrehzahl Bild EC280/320 CV-Q @ 367\mod_1441285724762_78.docx @ 2695786 @ @ 1

I

II

2

II

1

3

EC-119-3

Figure 34

Pos: 77.30 /BA/Einstellungen/Mähwerke/Zetterdrehzahl/Zetterdrehzahl einstellen 600/900 @ 11\mod_1223613453645_78.docx @ 148195 @ @ 1

Two tedder speeds can be set on the speed gearbox. This affects the conditioning effect and the power consumption.

Minimum speed: 600 rpm.

Maximum speed: 900 rpm.

• Unscrew the wing screw (1) from the actuating lever (2).

• Rotate the actuating lever (2) 180°. In doing so, turn the mower drum (3) so that the actuating lever can be rotated completely.

• Secure the actuating lever (2) with the wing screw (1).

Pos: 77.31 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

56

Pos: 77.32 /Überschriften/Überschriften 2/A-E/EEinstellen des Aufbereitungsblechs @ 0\mod_1196670615681_78.docx @ 10399 @ 2 @ 1

10.7 Adjusting the conditioner plate

Pos: 77.33 /Abkürzungen /Abkürzungen sprachneutral/EasyCut/EasyCut F 320 CV @ 116\mod_1340791546095_0.docx @ 1019515 @ @ 1

EasyCut F 320 CV

Pos: 77.34 /BA/Einstellungen/MähwerkeEinstellung des Aufbereitungsbleches Bild 280/320 CV -1 (2015-09-21 16:09:47) @ 59\mod_1297428738564_78.docx @ 558081 @ @ 1

1

EC-370-0

Fig. 35

Pos: 77.35 /BA/Einstellungen/Mähwerke/Einstellung des Aufbereitungsbleches Text EC280/320 CV-Q -1 @ 59\mod_1297429715286_78.docx @ 558136 @ @ 1

The degree of conditioning is changed by adjusting the lever (1).

In the “+” direction: Degree of conditioning is increased

In the “-” direction: Degree of conditioning is decreased

Always check the tedder for damaged tines before the machine is used:

Pos: 77.36 /Überschriften/Überschriften 3/A-E/E/Einstellung bei Schwadablage @ 3\mod_1204713732476_78.docx @ 72183 @ 3 @ 1

Straighten any bent tines.

Replace any broken tines.

10.7.1 Adjustment for Swathing

Pos: 77.37 /BA/Einstellungen/Mähwerke/Schwadbreite / Breitablage/Einstellung der Schwadablage EC F 280/320 CV @ 101\mod_1330615798825_78.docx @ 898479 @ @ 1

Settings

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EC-426-0

Fig. 36

The swath width is adjusted via the swath flaps (1) on the rear of the machine. The swath flaps are locked by means of the ring nuts.

57

Settings

Pos: 77.39 /Überschriften/Überschriften 3/A-E/B/Breitablage @ 3\mod_1204713764351_78.docx @ 72202 @ 3 @ 1

10.7.2 Wide spreading

Pos: 77.40 /Abkürzungen /Abkürzungen Beschreibung/Optional @ 102\mod_1331109267412_78.docx @ 902782 @ @ 1 optional

Pos: 77.41 /BA/Einstellungen/Mähwerke/Schwadbreite / Breitablage/Einstellung Breitablage EC F 320 CV Teil 1 (Bild) @ 296\mod_1412602524182_78.docx @ 2323792 @ @ 1

EC-434-0_1

Fig. 37

Pos: 77.42 /BA/Einstellungen/Mähwerke/Schwadbreite / Breitablage/Einstellung Breitablage EC F 320 CV Teil 2 (Text) @ 296\mod_1412659281632_78.docx @ 2324735 @ @ 1

• Mount deflector sheets (2) with coach screw (3), plastic disc (4), disc (5) and tristar knob (6) as well as coach screw (7) (short square), disc (8) and locknut (9).

Set the deflector sheets according to the operating conditions in order to reach a uniform distribution over the entire area.

• Dismount swath flaps (1) and fasten them with a spring cotter pin (10) on the machine for a later dismantling.

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58

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10.8 Setting the Distance of the Rollers

Pos: 77.45 /Abkürzungen /Abkürzungen sprachneutral/EasyCut/EasyCut F 320 CR @ 236\mod_1394443743350_0.docx @ 1871163 @ @ 1

EasyCut F 320 CR

Pos: 77.46 /BA/Einstellungen/Mähwerke/Rollen-Conditioners/Einstellen des Rollenabstandes EasyCut CR-Ausführung @ 193\mod_1383229458078_78.docx @ 1647015 @ @ 1

Settings

2

1

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EC-452-0

CRI-0-001

Fig. 38

The roller distance (X) can be adjusted by means of the screw (1), right and left side of the machine. The dimension X = 2 mm must not be below this level to avoid high wear on the rollers.

• Loosen the nuts (2).

Increasing the distance X

• Rotate the screw (1) in the direction (I) to increase the distance.

Reducing the distance X

• Rotate the screw (1) in the direction (II) to reduce the distance.

• Tighten the counter nut (2) again

59

Settings

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This page has been left blank deliberately!!

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60

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11

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Maintenance

Maintenance

11.1 Special Safety Instructions

Pos: 82.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Unvorhergesehene Aktionen an der Maschine_1 @ 0\mod_1196782315875_78.docx @ 14851 @ @ 1

Danger! - Unexpected actions on the machine

Effect: Danger to life, injuries or damage to the machine.

• Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning.

• The cutting discs continue to run!

• Switch off the engine and remove the ignition key.

• Secure the machine against accidental start-up and against rolling!

Pos: 82.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Bei unregelmäßiger Kontrolle der Messerklingen und Haltebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos: 82.4 /Überschriften/Überschriften 3/P-T/PProbelauf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

11.1.1 Test run

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Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing units are resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

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11.2 Spare Parts

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Warning! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

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Note

To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components.

61

Maintenance

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11.3 Maintenance table

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Maintenance work Maintenance interval

Cutter bar

Oil level check

Oil change

All gearboxes

Oil level check

Oil change

Checking the cutter blades

Check the retaining bolts for cutter blades

Check the material thickness of the leaf springs, with blade quick-fit device design

Cutting disc / blade drum

Linings on the cutter bar

Tighten the screws / nuts

All screws

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Friction clutch

Vent

Guard cloths

Check the guard cloth for wear and damage

X X not required

X X

X X

X X

X X

X

X

X

X X

X

X

X

X

62

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Maintenance

11.4 Tightening torques

Pos: 82.13.2 /Überschriften/Überschriften 3/K-O/MMetrische Gewindeschrauben mit Regelgewinde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

11.4.1 Metric Thread Screws with Control Thread

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M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

M4

Stability class

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0 4.4 5.1

42

29

5.9 8.7 10

10 15 18

25

49

36

72

43

84

85 125 145

135 200 235

210 310 365

425 610 710

571 832 972

730 1050 1220

1100 1550 1800

1450 2100 2450

63

Maintenance

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11.4.2 Metric Thread Screws with Fine Thread

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Tightening torque in Nm (unless otherwise stated)

A

Stability class

5.6 8.8 10.9 12.9

A = thread size

(stability class can be seen on screw head)

M12 x

1.5:

Tightening torque (Nm)

88 130 152

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

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145 213 249

222 327 382

368 525 614

465 662 775

787 1121 1312

1148 1635 1914

800 2100 2650

11.4.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 82.13.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewindeschrauben mit Senkkopf und Innensechskant Tabelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

M4

Stability class

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5 3.5 4.1

M5 4.7 7 8

A

M6

M8

M10

M12

M14

M16

M20

23

34

8

20

39

68

12

29

15

35

58 67

100 116

108 160 188

168 248 292

340 488 568

BM 400 0234

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64

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11.4.4 Deviating Tightening Torques

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Screws / nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for blade drum

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MA [Nm]

300

42

42

Maintenance

65

Maintenance

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11.5 Rotary hub with shear fuse (optional)

Pos: 84.2 /BA/Wartung/Mähwerke/Schersicherung/Bild Mähholm Aufstellung EC R 280/320 (CV) EC F 320 CV @ 147\mod_1361180309624_78.docx @ 1319551 @ @ 1

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Fig. 39

66

Maintenance

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Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 84.5 /BA/Wartung/Mähwerke/Schersicherung/Legende Mähholm Aufstellung EasyCut´s A,B,RE,LE @ 99\mod_1330074124805_78.docx @ 889331 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

Pos: 84.6 /BA/Wartung/Mähwerke/Schersicherung/Beschreibung Schersicherung RE,LE @ 99\mod_1330074896634_78.docx @ 889358 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE) and left-hand (anti-clockwise) threading (LE), the nuts (2) and pinion shaft (4) for left-hand threading (LE) have a distinctive grove (a, b).

• Left-handed (LE) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE) pinion shafts (4) have a distinctive groove (b) on the face.

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67

Maintenance

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11.5.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b c

1

10

EC-255-1

Fig. 40

68

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Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

69

Maintenance - Gearbox

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12

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Maintenance - Gearbox

12.1 Angular gearbox

Pos: 87.2 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

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Note

Perform oil level check and oil change while the machine is in a horizontal position!

4

1

2

EC-430-1

Abb. 41

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1) Inspection screw / control hole 2) Drain plug

Pos: 87.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölqualität/Ölmenge: siehe Kapitel Technische Daten der Maschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 87.6 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 87.7 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel_ALT/Schutz (4) demontieren @ 58\mod_1296735396286_78.docx @ 553788 @ @ 1

• Remove the guard (4)

Pos: 87.8 /BA/Wartung/Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 87.9 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel_ALT/Schutz (4) montieren @ 58\mod_1296735440474_78.docx @ 553814 @ @ 1

• Install the guard (4)

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70

Maintenance - Gearbox

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Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 87.12 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel_ALT/Schutz (4) montieren @ 58\mod_1296735440474_78.docx @ 553814 @ @ 1

• Install the guard (4)

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Note

The used oil must be disposed of correctly

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71

Maintenance - Gearbox

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12.2 Input gearbox

Pos: 89.2 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 89.3 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Eingangsgetriebe EC 28/32 CV CRI @ 3\mod_1204725801898_78.docx @ 72508 @ @ 1

EC-0-040

Fig. 42

Pos: 89.4 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel / Ölkontrolle:Legende zu Grafik Kontrollschraube / Ablassschraube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole

3) Filler plug / oil filling hole

2) Drain plug

Pos: 89.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölqualität/Ölmenge: siehe Kapitel Technische Daten der Maschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 89.6 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 89.7 /BA/Wartung/Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 89.8 /BA/Wartung/Ölkontrolle_WechselÖlwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 89.9 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

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72

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Maintenance - Gearbox

12.3 Speed gearbox

Pos: 91.2 /Abkürzungen /Abkürzungen sprachneutral/EasyCut/EasyCut F 320 CV @ 116\mod_1340791546095_0.docx @ 1019515 @ @ 1

EasyCut F 320 CV

Pos: 91.3 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Pos: 91.4 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Schaltgetriebe EC F 320 CV @ 102\mod_1331292108211_78.docx @ 905946 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

EC-041-2

Fig. 43

Pos: 91.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel / Ölkontrolle:Legende zu Grafik Kontrollschraube / Ablassschraube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1)

3)

Inspection screw / control hole

Filler plug / oil filling hole

2) Drain plug

Pos: 91.6 /BA/Wartung/Ölkontrolle_WechselÖlqualität/Ölmenge: siehe Kapitel Technische Daten der Maschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 91.7 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 91.8 /BA/Wartung/Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 91.9 /BA/Wartung/Ölkontrolle_WechselÖlwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 91.10 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

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Note

The used oil must be disposed of correctly

73

Maintenance - Gearbox

Pos: 93.1 /Überschriften/Überschriften 2/U-Z/WWinkelgetriebe @ 0\mod_1197005918299_78.docx @ 15435 @ 2 @ 1

12.4

Pos: 93.2 /Abkürzungen /CR-Ausführung @ 194\mod_1383299073254_78.docx @ 1647987 @ @ 1

Angular gearbox

CR design

Pos: 93.3 /Überschriften/Überschriften 3/K-O/OOberteil @ 10\mod_1221639445993_78.docx @ 135690 @ 3 @ 1

12.4.1 Top part

Pos: 93.4 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Pos: 93.5 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Winkelgetriebe Oberteil CRI @ 10\mod_1221555831463_78.docx @ 135326 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

2

1

EC-210-0

Figure 44

Pos: 93.6 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel / Ölkontrolle:Legende zu Grafik Kontrollschraube / Einfüllschraube @ 194\mod_1383298407773_78.docx @ 1647929 @ @ 1

1) Inspection screw / control hole 2) Filler plug / oil filling hole

Pos: 93.7 /BA/Wartung/Ölkontrolle_WechselÖlqualität/Ölmenge: siehe Kapitel Technische Daten der Maschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 93.8 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 93.9 /BA/Wartung/Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 93.10 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel NEU Kontrollschraube, Einfüllschraube Öl absaugen @ 207\mod_1386773599651_78.docx @ 1716145 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out inspection screw and filler plug and drain the oil.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in inspection screw and filler plug and tighten them securely.

Pos: 93.11 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

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Note

The used oil must be disposed of correctly

74

Pos: 95.1 /Überschriften/Überschriften 2/U-Z/WWinkelgetriebe @ 0\mod_1197005918299_78.docx @ 15435 @ 2 @ 1

12.5

Pos: 95.2 /Abkürzungen /CR-Ausführung @ 194\mod_1383299073254_78.docx @ 1647987 @ @ 1

Angular gearbox

CR design

Pos: 95.3 /Überschriften/Überschriften 3/U-Z/Unterteil @ 10\mod_1221640227712_78.docx @ 135712 @ 3 @ 1

12.5.1 Bottom part

Pos: 95.4 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Maintenance - Gearbox

Pos: 95.5 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Winkelgetriebe CRI @ 0\mod_1197013688111_78.docx @ 15844 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

2

1

EC-189-0

Fig. 45:

Pos: 95.6 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel / Ölkontrolle:Legende zu Grafik Kontrollschraube / Ablassschraube @ 194\mod_1383299451132_78.docx @ 1648045 @ @ 1

1) Inspection screw / control hole 2) Drain plug

Pos: 95.7 /BA/Wartung/Ölkontrolle_WechselÖlqualität/Ölmenge: siehe Kapitel Technische Daten der Maschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 95.8 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 95.9 /BA/Wartung/Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube ohne Einfüllschraube @ 158\mod_1364483633589_78.docx @ 1391741 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Top up oil via control hole until the control hole is reached.

• Screw in the inspection screw and tighten it securely.

Pos: 95.10 /BA/Wartung/Ölkontrolle_WechselÖlwechsel NEU ohne Einfüllschraube @ 158\mod_1364483760090_78.docx @ 1391770 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via control hole until the control hole is reached.

• Screw in the inspection screw and tighten it securely.

Pos: 95.11 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

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Note

The used oil must be disposed of correctly

75

Maintenance - Gearbox

Pos: 97.1 /Überschriften/Überschriften 2/F-J/GGetriebe für oberen Walzenantrieb @ 11\mod_1223618840051_78.docx @ 148283 @ 2 @ 1

12.6 Gearbox for Top Roller Drive

Pos: 97.2 /Abkürzungen /CR-Ausführung @ 194\mod_1383299073254_78.docx @ 1647987 @ @ 1

CR design

Pos: 97.3 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 97.4 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Getriebe für oberen Walzenantrieb CR @ 194\mod_1383559678635_78.docx @ 1649994 @ @ 1

3

1

2

Fig. 46

Pos: 97.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel / Ölkontrolle:Legende zu Grafik Kontrollschraube / Ablassschraube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole

3) Filler plug / oil filling hole

EC-453-0

2) Drain plug

Pos: 97.6 /BA/Wartung/Ölkontrolle_WechselÖlqualität/Ölmenge: siehe Kapitel Technische Daten der Maschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 97.7 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 97.8 /BA/Wartung/Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 97.9 /BA/Wartung/Ölkontrolle_WechselÖlwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 97.10 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

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76

Pos: 99.1 /Überschriften/Überschriften 2/K-O/OÖlstandskontrolle und Ölwechsel am Mähholm @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

Maintenance - Gearbox

12.7

Pos: 99.2 /Überschriften/Überschriften 3/K-O/OÖlwechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

12.7.1 Oil change

Pos: 99.3 /BA/Wartung/Mähwerke/Hinweis Ein Ölwechsel am Mähholm ist nicht erforderlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Note

No oil change is required on the cutter bar.

Pos: 99.4 /Überschriften/Überschriften 3/K-O/OÖlkontrolle @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

12.7.2 Checking the oil level

Pos: 99.5 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 99.6 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 99.7 /Überschriften/Überschriften 3/K-O/MMähholm ausrichten @ 0\mod_1197017956815_78.docx @ 16042 @ 3 @ 1

12.7.3

Pos: 99.8 /BA/Wartung/Mähwerke/Mähholm ausrichten EasyCut @ 3\mod_1204721803648_78.docx @ 72358 @ @ 1

Aligning the Cutter Bar

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Fig. 47

Oil level check

• Align the cutter bar using a spirit level (1).

Crosswise

• Lay the spirit level on top of the cutting disc hub parallel to the direction of travel.

Lengthwise

• Lay the spirit level (1) on top of two mower discs.

EC-0-001

77

Maintenance - Gearbox

Pos: 99.10 /BA/Wartung/Mähwerke/Ölkontrolle Mähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1

• Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop

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EC-0-003

Fig. 48:

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutting disc hub

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

78

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13 Maintenance - Blade Changing

Pos: 102.1 /Überschriften/Überschriften 2/K-O/KKontrolle der Mähklingen und Messerhalterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

Maintenance - Blade Changing

13.1 Checking the Cutter Blades and Blade Holder

Pos: 102.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Fehlende und beschädigte Mähklingen und Mähklingenhalterungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

Pos: 102.3 /BA/Wartung/MähwerkeNach Beendigung Schutz in Schutzstellung bringen Bild EC F 320 CV @ 340\mod_1431430587212_78.docx @ 2576536 @ @ 1

1

EC-432-1

Fig. 49

Pos: 102.4 /BA/Wartung/Mähwerke/Nach Beendigung Schutz in Schutzstellung bringen Text EC F 320 CV @ 102\mod_1331027373525_78.docx @ 901600 @ @ 1

To check and fit the blades, fold up the protective device (1). The safety device can be opened with the aid of a sharp instrument (e.g. blade key, screwdriver).

• Use the sharp instrument to press down the handle; fold up the protective cover.

• Now the blades are freely accessible.

Note

After the inspection and installation tasks are completed, fold down the protective device back into position.

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79

Maintenance - Blade Changing

Pos: 102.6 /Überschriften/Überschriften 3/K-O/MMähklingen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

13.1.1 Cutter Blades

Pos: 102.7 /BA/Wartung/Mähwerke/Die Bohrung der Mähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 102.8 /BA/Sicherheit/7. Gefahrenhinweise alt/MähwerkeWarnung - Zu geringe Materialstärke an den Mähklingen_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Pos: 102.9 /BA/Wartung/Mähwerke/Mähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

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1

EC 253 0

Fig. 50

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

80

Pos: 102.11 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschraubverschluss Haltebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1

13.1.2 Blade screw connection

Maintenance - Blade Changing

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

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Fig. 51 min. 14 mm EC-240-0

81

Maintenance - Blade Changing

Pos: 102.13 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschnellverschluss Haltebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1

13.1.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

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Fig. 52 min. 14 mm EC-239-0

82

Pos: 102.15 /BA/Wartung/Mähwerke/Regelmäßige Kontrolle der Blattfedern @ 0\mod_1197268274609_78.docx @ 16464 @ 3 @ 1

13.1.4

Maintenance - Blade Changing

Periodical Inspection of the Leaf Springs

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damages at least once a day or after contact with foreign objects.

• The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.

1 1

Pos: 102.16 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC 225 0

Fig. 53

Note

Use only original Krone spare parts to replace the leaf springs.

83

Maintenance - Blade Changing

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13.1.5 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

Pos: 102.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-211

Fig. 54

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

84

Pos: 102.19 /BA/Wartung/Mähwerke/Verschleissgrenze für Auswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1

13.1.6 Abrasion Limit

Maintenance - Blade Changing

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

Pos: 102.20 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-226-0

Fig. 55

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

85

Maintenance - Blade Changing

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13.2 Blade Changing on Cutting Discs

Pos: 102.22 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 102.23 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Sich lösende Mähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

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86

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13.2.1 Blade Screw Connection

Pos: 102.26 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Beschreibung Messerwechsel Messerschraubverschluss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1

Maintenance - Blade Changing

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EC-0-250

Pic. 56

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

87

Maintenance - Blade Changing

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13.2.2 Blade Quick-Fit Device

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2 3 4

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5

EC-251-0

Fig. 57

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

88

Pos: 102.31 /BA/Wartung/Mähwerke/Stoßkanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1

13.3

Maintenance - Blade Changing

Replacing the linings

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 58

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

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EC-252-0

Fig. 59

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the lower surface of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

89

Maintenance – lubrication chart

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14

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Maintenance – lubrication chart

14.1 Special Safety Instructions

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WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

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• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

14.2 Universally-Jointed Drive Shaft

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Fig. 60

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

90

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14.3 Intermediate PTO shaft

Pos: 105.8 /BA/Wartung/Gelenkwelle schmieren/Abschmieren Zwischengelenkwelle Bild EasyCut F 320 CV @ 116\mod_1340702570926_78.docx @ 1018197 @ @ 1

Maintenance – lubrication chart

EC-440-0

Fig. 61

Pos: 105.9 /BA/Wartung/Gelenkwelle schmieren/Abschmieren Gelenkwelle Text @ 16\mod_1235638171674_78.docx @ 199556 @ @ 1

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

Pos: 105.10 /Überschriften/Überschriften 2/P-T/SSchmierplan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

14.4 Lubrication Chart

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Fig. 62

50h

EC-424-0

91

Placing in Storage

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15 Placing in Storage

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• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Pos: 107.2.2 /BA/Einlagerung/Vor der Einwinterung die Maschine innen und außen gründlich reinigen @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1

Pos: 107.2.3 /BA/Einlagerung/Gelenkwelle auseinanderziehen und einfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1

• Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.

Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Pos: 107.2.4 /BA/Einlagerung/Alle Gelenkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1

• Oil all joint points!

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Pos: 107.2.6 /BA/Einlagerung/Alle beweglichen Bauteile überprüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Pos: 107.2.7 /BA/Einlagerung/Verwenden Sie nur Original-KRONE-Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

• Use only original KRONE replacement parts.

Pos: 107.2.8 /BA/Einlagerung/Sammelliste erstellen @ 70\mod_1305626681125_78.docx @ 638264 @ @ 1

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

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92

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16

Pos: 107.5 /Überschriften/Überschriften 2/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Before the Start of the New Season

Before the Start of the New Season

16.1 Special Safety Instructions

Pos: 107.6 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung - Reparatur_Wartung_Reinigungs_4 allgemein EasyCut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 107.7 /Überschriften/Überschriften 2/P-T/PProbelauf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1

16.2 Test run.

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Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 107.9 /BA/Einlagerung/EasyCut / AM Mähwerke/Vor der Saison ohne Bereifung @ 3\mod_1204731533226_78.docx @ 72767 @ @ 1

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

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• Vent the friction clutch to release the adhesion of the friction lining.

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93

Before the Start of the New Season

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16.3 Friction Clutch

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Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

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2

1

EC-257-0

Fig. 63

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

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94

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17

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Special equipment

Special equipment

17.1 Special Safety Instructions

Pos: 109.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung - Reparatur_Wartung_Reinigungs_4 allgemein EasyCut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 109.4 /BA/Sonderausstatung/EasyCut / AM Mähwerke/Hochschnittkufen EasyCut @ 3\mod_1204783761105_78.docx @ 72974 @ 2 @ 1

17.2 Adjusting Skids

2

1

3

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EC-192-1

Fig. 64

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

95

Disposal of the machine

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18

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Disposal of the machine

18.1

=== Ende der Liste für Textmarke Inhalt ===

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

96

19 Index

A

Abrasion Limit ..................................................... 85

Adjust Locking .................................................... 55

Adjusting Skids ................................................... 95

Adjusting the Compensation Springs ................. 51

Adjusting the conditioner plate ........................... 57

Adjusting the cutting height ................................ 53

Adjusting the Guards .......................................... 54

Adjusting the Tedder Speed ............................... 56

Adjustment for Swathing ..................................... 57

Affixing the Adhesive Safety and Information

Labels ............................................................. 21

After Shearing Off ............................................... 68

Aligning the Cutter Bar ........................................ 77

Ambient Temperature ......................................... 28

Angular gearbox ..................................... 70, 74, 75

Attached devices ................................................ 13

B

Before mowing .................................................... 47

Before the Start of the New Season ................... 93

Blade Changing on Cutting Discs ....................... 86

Blade Quick-Fit Device ................................. 82, 88

Blade screw connection ...................................... 81

Blade Screw Connection .................................... 87

C

Checking the Cutter Blades and Blade Holder ... 79

Checking the First fitting ..................................... 35

Clamp and Buffer ................................................ 46

Commissioning ................................................... 29

Connecting the hydraulic lines ............................ 41

Consumables ...................................................... 28

Contact ............................................................... 20

Cutter Blades ...................................................... 80

D

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 12

Detaching the machine ....................................... 50

Deviating Tightening Torques ............................. 65

Dimensions ................................................... 26, 27

Direction Information ............................................. 7

Directories and References .................................. 6

Dismounting Retaining Chains ........................... 50

Disposal of the machine .................................. 96

Driving and Transport ......................................... 44

Index

F

First installation .................................................. 29

Friction Clutch .................................................... 94

Further applicable documents ............................. 6

G

Gearbox for Top Roller Drive ............................. 76

H

How to use this document ................................... 6

Hydraulic connections .................................. 26, 27

Hydraulic spring compensation mechanism ...... 52

Hydraulic system ................................................ 14

Hydraulics .......................................................... 41

I

Identification Plate .............................................. 20

Inadmissible Modes of Operation ...................... 15

Information Required for Questions and Orders 20

Input gearbox ..................................................... 72

Install the PTO shaft .......................................... 39

Installation of the lighting system ....................... 31

Installation of Weiste triangle ............................. 30

Intended use ...................................................... 10

Intermediate PTO shaft ................................ 39, 91

L

Lighting .............................................................. 44

Lighting connection ............................................ 40

Lower suspension arm ....................................... 34

Lubrication Chart ................................................ 91

M

Machine overview .............................................. 16

Maintenance ................................................ 15, 61

Maintenance – lubrication chart ......................... 90

Maintenance table .............................................. 62

Means of representation ...................................... 7

Notes with information and recommendations . 9

Warning signs ................................................... 9

Means of Representation

Figures ............................................................. 7

Metric Thread Screws with Control Thread ....... 63

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 64

Metric Thread Screws with Fine Thread ............ 64

Minimum tractor requirements ..................... 26, 27

Mounting and adjusting the relief springs .......... 36

Mounting onto the Tractor .................................. 33

97

Moving Guards into Transport Position .............. 48

Moving the guards into the working position ...... 48

O

Oil level check and oil change on the cutter bar . 77

Operation ............................................................ 47

P

Parking support ................................................... 49

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................. 84

Periodical Inspection of the Leaf Springs ........... 83

Personnel Qualification and Training .................. 12

Placing in Storage ............................................... 92

Position of the Adhesive Safety Stickers on the

Machine .......................................................... 22

Preparation on the front-mounted disc mower ... 30

PTO operation .................................................... 13

PTO shaft ............................................................ 38

Purpose of Use ................................................... 10

R

Re-Ordering the Adhesive Safety and Information

Labels ............................................................. 21

Re-Ordering this Document .................................. 6

Replacing the linings ........................................... 89

Rotary hub with shear fuse (optional) ................. 66

S

Safety .................................................................. 10

Safety Instructions and Accident Prevention

Regulations ..................................................... 11

Safety-conscious work practices ........................ 12

Scope of Document ............................................. 7

Service life of the machine ............................. 10

Setting the Distance of the Rollers .................... 59

Settings .............................................................. 51

Spare Parts ........................................................ 61

Special equipment ............................................. 95

Speed gearbox ................................................... 73

Start-up .............................................................. 32

T

Target group of this document ............................. 6

Technical data .................................................... 26

Technical data dimensions .......................... 26, 27

Technical data hydraulic connections .......... 26, 27

Technical data minimum tractor requirements . 26,

27

Technical Data of the Machine .......................... 26

Telescopic upper suspension arm ..................... 53

Tensioning the Guard Cloth ............................... 48

Term ..................................................................... 7

Test run .............................................................. 93

Test run .............................................................. 61

Tightening torques ............................................. 63

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 15

Universally-Jointed Drive Shaft .......................... 90

W

Wide spreading .................................................. 58

98

Maschinenfabrik

Bernard Krone GmbH

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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