Krone EasyCut 2801 CV, EasyCut 3201 CV, EasyCut 3600 CV Operating Instructions

Add to My manuals
114 Pages

advertisement

Krone EasyCut 2801 CV, EasyCut 3201 CV, EasyCut 3600 CV Operating Instructions | Manualzz

EasyCut 2801 CV

EasyCut 3201 CV

EasyCut 3600 CV

(from serial no.: 898935)

Order no.: 150 000 110 04 en

Disc Mower

20.05.2016

Table of Contents

Pos: 1 /BA/Konfor mitätser kl ärungen/EasyC ut/Neu ab 2010/EasyC ut 2801 C V 3201 C V 3600 C V @ 452\mod_1463636825095_78.docx @ 3075325 @ @ 1

CV0

EC Declaration of Conformity

We that the

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility,

Machine:

Type:

Disc Mower

EasyCut 2801 CV, EasyCut 3201 CV, EasyCut 3600 CV to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/CE (machines).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture: Machine no.:

Pos: 2 /Layout Modul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

2

Pos: 3 /Ü berschriften/Ü berschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1

Table of Contents

1

Pos: 4 /BA/Inhaltsverzeichnis Spr achenneutr al @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1

Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 7

2.1

Validity ................................................................................................................................................ 7

2.2

Re-Ordering ........................................................................................................................................ 7

2.3

Further applicable documents ............................................................................................................ 7

2.4

Target group of this document ........................................................................................................... 7

2.5

How to use this document .................................................................................................................. 7

2.5.1

Directories and References ........................................................................................................ 7

2.5.2

Direction Information ................................................................................................................... 8

2.5.3

Term “Machine” ........................................................................................................................... 8

2.5.4

Figures ........................................................................................................................................ 8

2.5.5

Scope of Document ..................................................................................................................... 8

2.5.6

Means of representation ............................................................................................................. 8

3 Safety ..................................................................................................................................................... 11

3.1

Purpose of Use ................................................................................................................................. 11

3.2

Intended use ..................................................................................................................................... 11

3.3

Service life of the machine ............................................................................................................... 11

3.4

Safety Instructions and Accident Prevention Regulations ............................................................... 12

3.4.1

Personnel Qualification and Training ........................................................................................ 13

3.4.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................ 13

3.4.3

Safety-conscious work practices ............................................................................................... 13

3.5

Attached devices .............................................................................................................................. 14

3.6

PTO operation .................................................................................................................................. 14

3.7

Hydraulic system .............................................................................................................................. 15

3.8

Maintenance ..................................................................................................................................... 15

3.9

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 16

3.10

Inadmissible Modes of Operation ..................................................................................................... 16

3.11

Identification Plate ............................................................................................................................ 17

3.11.1

Contact ...................................................................................................................................... 17

3.12

Position of the Adhesive Safety Stickers on the Machine ................................................................ 20

3.12.1

Position and meaning of the safety stickers on the machine .................................................... 20

3.12.2

Re-Ordering Safety Labels and Information Labels .................................................................. 25

3.12.3

Attaching Safety Labels and Information Labels ...................................................................... 25

4 Technical Data of the Machine ............................................................................................................ 26

4.1

Technical data .................................................................................................................................. 26

4.2

Ambient Temperature....................................................................................................................... 26

5 Commissioning ..................................................................................................................................... 28

5.1

First installation ................................................................................................................................ 28

5.2

Special Safety Instructions ............................................................................................................... 28

5.3

Mounting onto the Tractor ................................................................................................................ 29

5.3.1

Clutching points ......................................................................................................................... 29

5.4

PTO shaft ......................................................................................................................................... 30

5.4.1

Length adjustment ..................................................................................................................... 30

5.5

Install the PTO shaft ......................................................................................................................... 31

5.6

Height of tractor lower suspension arms .......................................................................................... 31

6 Start-up .................................................................................................................................................. 32

3

Table of Contents

6.1

Mounting onto the Tractor ................................................................................................................ 32

6.2

Hydraulics ......................................................................................................................................... 32

6.2.1

Special Safety Instructions ........................................................................................................ 32

6.2.2

Connecting the hydraulic lines .................................................................................................. 33

6.3

Connecting the Operation ................................................................................................................ 34

6.4

Lighting ............................................................................................................................................. 35

6.5

Lighting connection .......................................................................................................................... 35

6.6

PTO shaft ......................................................................................................................................... 36

6.7

Install the PTO shaft ......................................................................................................................... 36

6.8

Intermediate PTO shaft .................................................................................................................... 37

6.9

Using the safety chain ...................................................................................................................... 38

6.10

Swivelling parking support into transport position ............................................................................ 39

7 Driving and Transport .......................................................................................................................... 40

7.1

Switching from working position to transport position ...................................................................... 41

7.2

Clamp and Buffer ............................................................................................................................. 42

8 Operation ............................................................................................................................................... 43

8.1

From transport into working position ................................................................................................ 43

8.2

Before mowing ................................................................................................................................. 44

8.2.1

Folding down the Safety Device ............................................................................................... 45

8.3

Swivelling parking support into transport position ............................................................................ 46

8.4

Function of the switches on the control unit ..................................................................................... 47

8.5

Detaching the machine..................................................................................................................... 48

9 Settings ................................................................................................................................................. 50

9.1

Adjusting the cutting height .............................................................................................................. 50

9.2

Adjusting the Guards ........................................................................................................................ 51

9.2.1

Lateral guards ........................................................................................................................... 51

9.2.2

Front guards .............................................................................................................................. 52

9.3

Setting of the Ground Pressure ........................................................................................................ 53

9.4

Setting for tractor track ..................................................................................................................... 53

9.5

Adjusting the Tedder Speed ............................................................................................................. 54

9.6

Adjusting the conditioner plate ......................................................................................................... 55

9.6.1

Wide Spreading and Swathing .................................................................................................. 56

9.6.2

Setting Deflector Sheets/Swath Sheets .................................................................................... 57

9.6.3

Setting Swath Sheets ................................................................................................................ 57

9.6.4

Setting wide distributor plate ..................................................................................................... 58

9.7

Adjusting the roller conditioner (optional extra/ CRI) ....................................................................... 59

9.8

Adjusting the roller distance ............................................................................................................. 59

10 Maintenance .......................................................................................................................................... 60

10.1

Special Safety Instructions ............................................................................................................... 60

10.1.1

Test run ..................................................................................................................................... 60

10.2

Spare Parts ...................................................................................................................................... 61

10.3

Tightening torques ............................................................................................................................ 61

10.3.1

Metric Thread Screws with Control Thread............................................................................... 61

10.3.2

Metric Thread Screws with Fine Thread ................................................................................... 62

10.3.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 62

10.3.4

Deviating Tightening Torques ................................................................................................... 63

10.4

Tyres................................................................................................................................................. 64

10.4.1

Checking and maintaining tyres ................................................................................................ 64

4

Table of Contents

10.5

Consumables ................................................................................................................................... 65

10.5.1

Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 65

10.6

Swivel Gear ...................................................................................................................................... 66

10.7

Input gearbox ................................................................................................................................... 68

10.8

Mower Drive Gearbox ...................................................................................................................... 69

10.9

Oil level check and oil change on the cutter bar .............................................................................. 70

10.9.1

Oil change ................................................................................................................................. 70

10.9.2

Checking the oil level ................................................................................................................ 70

10.9.3

Aligning the Cutter Bar .............................................................................................................. 70

10.10

Checking the Cutter Blades and Blade Holder ................................................................................ 72

10.10.1

Cutter Blades ............................................................................................................................ 72

10.10.2

Blade screw connection ............................................................................................................ 73

10.10.3

Blade Quick-Fit Device.............................................................................................................. 74

10.10.4

Periodical Inspection of the Leaf Springs.................................................................................. 75

10.10.5

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 76

10.10.6

Abrasion Limit ........................................................................................................................... 77

10.11

Blade Changing on Cutting Discs .................................................................................................... 78

10.11.1

Blade Screw Connection ........................................................................................................... 79

10.11.2

Blade Quick-Fit Device.............................................................................................................. 80

10.12

Replacing the linings ........................................................................................................................ 81

10.13

Rotary hub with shear fuse (optional) .............................................................................................. 82

10.14

Rotary hub with shear fuse (optional) .............................................................................................. 84

10.14.1

After Shearing Off ..................................................................................................................... 86

10.15

Accumulator (optional) ..................................................................................................................... 88

11 Maintenance – lubrication chart ......................................................................................................... 90

11.1

Special Safety Instructions ............................................................................................................... 90

11.2

PTO shaft ......................................................................................................................................... 90

11.3

Lubricating the intermediate PTO shaft............................................................................................ 91

11.4

Lubrication Chart .............................................................................................................................. 92

12 Placing in Storage ................................................................................................................................ 94

13 Before the Start of the New Season ................................................................................................... 95

13.1

Special Safety Instructions ............................................................................................................... 95

13.2

Test run. ........................................................................................................................................... 95

13.3

Friction Clutch .................................................................................................................................. 96

14 Special equipment ................................................................................................................................ 98

14.1

Special Safety Instructions ............................................................................................................... 98

14.2

Adjusting Skids ................................................................................................................................. 98

14.3

Cross conveyor ................................................................................................................................ 99

14.4

Safety Instructions on the Machine .................................................................................................. 99

14.5

Position of the Adhesive Safety Stickers on the Cross Conveyor ................................................. 100

14.6

General ........................................................................................................................................... 102

14.6.1

Hydraulics ............................................................................................................................... 102

14.7

Function of the switches on the control unit ................................................................................... 103

14.8

Setting Conveyor Belt..................................................................................................................... 104

14.9

Hydraulic system ............................................................................................................................ 105

14.9.1

Filling Quantities and Lubricant Designations ......................................................................... 105

14.9.2

Oil Tank ................................................................................................................................... 106

14.9.3

Checking the oil level .............................................................................................................. 107

5

Table of Contents

14.9.4

Oil change ............................................................................................................................... 107

14.9.5

Replacing the hydraulic oil filter .............................................................................................. 108

14.10

Lubrication points on the cross conveyor ....................................................................................... 109

15 Disposal of the machine .................................................................................................................... 110

15.1

Disposal of the machine ................................................................................................................. 110

16 Index .................................................................................................................................................... 111

Pos: 5 /Layout Modul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

6

Pos: 6 /Ü berschriften/Ü berschriften 1/U-Z/Z u diesem D okument @ 107\mod_1334231929021_78.docx @ 965257 @ 1 @ 1

To this Document

2 To this Document

Pos: 7 /BA/Ei nleitung/Gültig keit/EasyC ut /Gültig kei t EasyC ut 2801 CV/3201 C V/3600 C V @ 377\mod_1443084162393_78.docx @ 2735809 @ 2 @ 1

2.1 Validity

These operating instructions are valid for disc mowers of series:

EasyCut 2801 CV, EasyCut 3201 CV, EasyCut 3600 CV

Pos: 8.1 /Ü berschriften/Ü berschriften 2/K- O/N/N achbestell ung (N achbestellung di eses D okuments) @ 349\mod_1436355974813_78.docx @ 2625865 @ 2 @ 1

2.2 Re-Ordering

Pos: 8.2 /BA/Zu di esem D okument/N achbestellung_T ext @ 349\mod_1436355830140_78.docx @ 2625835 @ @ 1

Pos: 9 /Ü berschriften/Ü berschriften 2/K-O/M/Mitg eltende Dokumente @ 187\mod_1380113031071_78.docx @ 1609664 @ 2 @ 1

If this document should become wholly or partially unusable, you can request a replacement document by stating the order number mentioned on the cover sheet.

2.3 Further applicable documents

Pos: 10 /BA/Z u diesem Dokument/Mitgeltende D okumente_Ei nführ ungssatz_alle M aschinen @ 187\mod_1380113940483_78.docx @ 1609940 @ @ 1

To ensure that the machine is used safely and as intended, observe the following further applicable documents:

Pos: 11 /BA/Z u diesem Dokument/Mitgeltende D okumente_B etriebsanl eitung(en) Gel enkwelle( n) @ 347\mod_1435588572591_78.docx @ 2616249 @ @ 1

– Operating instructions of universal shaft(s)

Pos: 12 /Ü berschriften/Überschriften 2/U-Z/Z/Zi elgruppe dieses D okuments @ 187\mod_1380113123454_78.docx @ 1609723 @ 2 @ 1

2.4 Target group of this document

Pos: 13 /BA/Z u diesem Dokument/Zielgruppe @ 345\mod_1434348246902_78.docx @ 2606935 @ @ 1

This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

Pos: 15.1 /Überschriften/Überschriften 2/P-T/SSo benutzen Sie dieses Dokument @ 188\mod_1380548350021_78.docx @ 1614365 @ 2 @ 1

2.5 How to use this document

Pos: 15.2 /Überschriften/Überschriften 3/U-Z/Verzeichnisse und Ver weise @ 336\mod_1429854437094_78.docx @ 2556421 @ 3 @ 1

2.5.1 Directories and References

Pos: 15.3 /BA/Z u diesem Dokument/So benutzen Si e dieses Dokument_Verzeichnisse und Ver weise_Text @ 333\mod_1429085378408_78.docx @ 2544425 @ @ 1

Pos: 15.4 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

7

To this Document

Pos: 15.5 /BA/Z u diesem Dokument/Richtungsangaben_mit Ü berschrift 3. Ebene @ 311 \mod_1418209262291_78.docx @ 2405467 @ 3 @ 1

2.5.2 Direction Information

Pos: 15.6 /Überschriften/Überschriften 3/A-E/B/Begriff "M aschine" @ 337\mod_1430721887716_78.docx @ 2563575 @ 3 @ 1

Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

Pos: 15.7 /BA/Z u diesem Dokument/Begriff M aschine_Mähwer ke @ 338\mod_1430722216123_78.docx @ 2563731 @ @ 1

Throughout the rest of this document, the mower will also be referred to as the “machine”.

Pos: 15.8 /Überschriften/Überschriften 3/A-E/A/Abbil dungen_Darstellungsmittel @ 336\mod_1430133919063_78.docx @ 2558462 @ 3 @ 1

2.5.4 Figures

Pos: 15.9 /BA/Z u diesem Dokument/Abbildung en_Text @ 336\mod_1430134111209_78.docx @ 2558493 @ @ 1

Pos: 15.10 /Ü berschriften/Ü berschriften 3/U-ZU mfang des D okuments @ 346\mod_1434979896995_78.docx @ 2611366 @ 3 @ 1

The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

Pos: 15.11 /BA/Z u diesem D okument/U mfang des Dokuments_alle Beipacks und Vari anten enthalten_T ext @ 346 \mod_1434979460226_78.docx @ 2611335 @ @ 1 In addition to standard equipment, accessories kits and versions of the machine are described

Pos: 15.12 /Ü berschriften/Ü berschriften 3/A-E/D /Darstell ungsmittel @ 336\mod_1429865448625_78.docx @ 2556625 @ 3 @ 1 in this document. Your machine may deviate from this document.

2.5.6 Means of representation

Pos: 15.13 /Ü berschriften/Z wischenüberschriften/P-T/Symbole im Text @ 336\mod_1430121354111_78.docx @ 2557539 @ @ 1

Icons in the text

Pos: 15.14 /BA/Z u diesem D okument/D arstellungsmittel_ohne Hi nweis und War nung_BA @ 339 \mod_1431002650179_78.docx @ 2570965 @ @ 1

In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

Pos: 15.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

8

Pos: 15.16 /Ü berschriften/Z wischenüberschriften/P-T/Symbole in Abbildungen @ 336\mod_1430121455379_78.docx @ 2557570 @ @ 1

Symbols in figures

Pos: 15.17 /BA/Z u diesem D okument/D arstellungsmittel_Ü bersicht Symbole_BA @ 329\mod_1427193088297_78.docx @ 2523598 @ @ 1

To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

To this Document

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

Pos: 15.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

9

To this Document

Pos: 15.19 /Ü berschriften/Z wischenüberschriften/U-Z/Warnhinweise_Z u diesem D okument @ 337\mod_1430720690194_78.docx @ 2563366 @ @ 1

Warning signs

Pos: 15.20 /BA/Z u diesem D okument/Warnhinweise_Z u di esem Dokument_T ext @ 337\mod_1430720301162_78.docx @ 2563335 @ @ 1

Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

Pos: 15.21 /Ü berschriften/Z wischenüberschriften/F-J/Hi nweise mi t Infor mationen und Empfehl ung en_Z u diesem D okument @ 337\mod_1430721734582_78.docx @ 2563548 @ @ 1

Notes with information and recommendations

Pos: 15.22 /BA/Z u diesem D okument/Hi nweise mit Infor mationen und Empfehl ung en_T ext @ 337\mod_1430721371455_78.docx @ 2563487 @ @ 1 Note

Note

Effect: Economic benefit of the machine.

• Measures to be performed.

Pos: 16 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

10

Pos: 17 /Ü berschriften/Überschriften 1/P-T/Sicher heit @ 0\mod_1195566748646_78.docx @ 635 @ 1 @ 1

Safety

3

Pos: 18 /Ü berschriften/Überschriften 2/U-Z/V/Ver wendungszweck @ 1\mod_1201707246738_78.docx @ 54055 @ 2 @ 1

Safety

3.1

Pos: 19 /BA/Einl eitung/EasyCut/Ver wendungszweck M äher @ 3\mod_1204547495418_78.docx @ 70590 @ @ 1

Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

3.2 Intended use

Pos: 20.2 /BA/Einl eitung/Besti mmungsgemäßer Gebr auch/EasyCut/Besti mmungsgemäß er Gebrauch (Ei nzahl) @ 3\mod_1204548357809_78.docx @ 70671 @ @ 1

The disc mower is built exclusively for customary use in agricultural work (intended use).

Pos: 20.3 /BA/Einl eitung/Besti mmungsgemäßer Gebr auch/Nicht besti mmungsgemäß @ 103\mod_1332171672294_78.docx @ 940272 @ @ 1

Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

Pos: 21 /Ü berschriften/Überschriften 2/K-O/N/N utzungsdauer der M aschine @ 318\mod_1423658430909_78.docx @ 2465744 @ 2 @ 1

3.3

Pos: 22 /BA/Einl eitung/N utzungsdauer der M aschine_Text @ 318\mod_1423556613022_78.docx @ 2463145 @ @ 1

Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

Pos: 23 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

11

Safety

Pos: 24.1 /BA/Sicher heit/Sicher heits- und U nfall ver hütungs-Vorschriften Swadr o_Ladewag en_EasyC ut @ 73\mod_1308298589597_78.docx @ 655493 @ 2 @ 1

3.4 Safety Instructions and Accident Prevention Regulations

Pos: 24.2 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

12

Pos: 24.3 /BA/Sicher heit/Personalqualifi kati on und -schul ung @ 0\mod_1195639383185_78.docx @ 1136 @ 3 @ 1

Safety

3.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

Pos: 24.4 /BA/Sicher heit/Gefahr en bei Nichtbeachtung der Sicherheitshinweise @ 0\mod_1195639434013_78.docx @ 1155 @ 3 @ 1 authorised service centres.

3.4.2

Pos: 24.5 /BA/Sicher heit/Sicher heitsbewusstes Ar beiten_T eil1 @ 0\mod_1195639792576_78.docx @ 1174 @ 3 @ 1

Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example

, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.4.3 Safety-conscious work practices

Pos: 24.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

13

Safety

Pos: 24.7 /BA/Sicher heit/Angebaute Ger äte/Ger äte angebaut EasyC ut @ 3\mod_1204552588996_78.docx @ 70752 @ 2 @ 1

3.5 Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

Pos: 24.8 /BA/Sicher heit/Zapfwellenbetrieb Traktor @ 0\mod_1199699899350_78.docx @ 33264 @ 2 @ 1

3.6 PTO operation

1  Use only PTO shafts specified by the manufacturer!

2  The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3  Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4  Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5  When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6  Always make sure that the PTO shaft is properly installed and secured!

7  Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8  Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9  Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10  Never switch on the PTO if the engine is switched off!

11  No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12  Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14  Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15  Place the disconnected PTO shaft onto the support provided!

16  After detaching the PTO shaft, attach the protective cover to the PTO end!

17  If damage occurs, correct this immediately before using the implement!

Pos: 24.9 /BA/Sicher heit/Zapfwellenbetrieb Zusatz @ 2\mod_1203524761314_78.docx @ 66513 @ @ 1

Pos: 24.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

14

Pos: 24.11 /BA/Sicherheit/H ydr auli kanl age @ 2\mod_1203503691986_78.docx @ 66225 @ 2 @ 1

Safety

3.7 Hydraulic system

1  The hydraulic system is pressurised!

2  When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

3  When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

4  In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5  When searching for leaks, use suitable aids to avoid the risk of injury!

6  Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

7  Before working on the hydraulic system, depressurise the system and switch off the engine!

Pos: 24.12 /BA/Sicherheit/H ydr auli kanl age Z usatz Alterung der H ydr auli kschl auchl eitungen @ 3\mod_1204552944856_78.docx @ 70772 @ @ 1

8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

Pos: 24.13 /BA/Sicherheit/Wartung/Wartung Mäher mit Gasspeicher+ Auswechseln von Arbeitswer kzeug en @ 0\mod_1195647075607_78.docx @ 1442 @ 2 @ 1

3.8 Maintenance

Pos: 24.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary!

3 When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

4 When replacing working tools with cutting edges, use suitable tools and gloves!

5 Oils, greases and filters must be disposed of correctly!

6 Always disconnect the power supply before working on the electrical system!

7 If protective devices and guards are subject to wear, check them regularly and replace them in good time!

8 When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

9 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

15

Safety

Pos: 24.15 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteil herstell ung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1

3.9

Pos: 24.16 /BA/Sicherheit/U nzulässige Betriebsweisen @ 11\mod_1223357699923_78.docx @ 145527 @ 2 @ 1

Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

3.10

Pos: 25 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

16

Pos: 26 /Ü berschriften/Überschriften 2/K-O/K/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 2 @ 1

3.11 Identification Plate

Pos: 27 /BA/Einl eitung/Kennzeichnung/EasyCut/Kennzeichnung EasyC ut 2800/1 C V/3200/1 CV 3600 CV @ 128\mod_1346659970487_78.docx @ 1152009 @ @ 1

Safety

Jahr

Année

T ype

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10, D 48480 Spelle

Masch. Nr

No. de s érie

Made in

W.-Germany

1

Pos: 29 /Ü berschriften/Überschriften 3/A-E/A/Ansprechpartner @ 0\mod_1195569394286_78.docx @ 839 @ 3 @ 1

Fig. 1

The machine data are specified on the type plate (1). It is attached to the carrying bar.

3.11.1 Contact

Pos: 30 /BA/AdressenAdresse M aschinenfabri k KRON E Spell e @ 444\mod_1460097223706_78.docx @ 3031795 @ @ 1 Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

Pos: 33 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-317

17

Safety

Pos: 34 /Layout M odul e /Di ese Seite ist bewusst freig elassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1

This page has been left blank deliberately!!

Pos: 35 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

18

Pos: 36 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/Warnung - Beschädigte oder unlesbare Warnbildzeichen @ 120\mod_1343305789479_78.docx @ 1099853 @ @ 1

Pos: 37 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Safety

WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

19

Safety

Pos: 38 /Ü berschriften/Überschriften 2/K-O/L/Lage der Sicherheitsaufkleber an der Maschi ne @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1

3.12 Position of the Adhesive Safety Stickers on the Machine

Pos: 39 /Ü berschriften/Überschriften 3/K-O/L/Lage und Bedeutung der Sicherheitsaufkleber an der Maschi ne @ 190\mod_1381331498749_78.docx @ 1624985 @ 3 @ 1

3.12.1 Position and meaning of the safety stickers on the machine

7

6

3 5

8 4 8

6

4 RH + LH

3 5

1

2

Fig. 2

Pos: 40.2 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

RH = right-hand side of the machine

LH = left-hand side of the machine

4

EC-308-0

20

Pos: 40.3 /BA/Sicher heit/4. Sicherheitsaufkleber/EU - ISO /939/939 471 1 ( 1x) Bestell-Nr. @ 189\mod_1381220124664_78.docx @ 1622309 @ @ 1

1) Order no. 939 471 1 (1x)

Safety

Danger due to incorrect operation and lack of knowledge

Incorrect operation and lack of knowledge of the machine as well as incorrect behaviour in hazardous situations is risking the life of the operator and third parties.

• Before starting up the machine, read and follow the operating instructions and safety instructions.

Pos: 40.5 /BA/Sicher heit/4. Sicherheitsaufkleber/EU - ISO /939/939 100 4 ( 1x) Bestell-Nr. @ 198\mod_1384849800220_78.docx @ 1672274 @ @ 1

2) Order no. 939 100 4 (1x)

Pos: 40.6 /Abkürzungen /Bei beigem Hauptgetri ebe @ 311\mod_1418284176102_78.docx @ 2406097 @ @ 1

With beige main gearbox

Pos: 40.7 /BA/Sicher heit/4. Sicherheitsaufkleber/EU - ISO /939/939 100 4 Bild/Text @ 198\mod_1384849817642_78.docx @ 1672303 @ @ 1

MAX.

MAX.

939 100-4

540/

min

200

bar

Danger if the maximum permitted PTO speed or the maximum permitted operating pressure is exceeded.

If the maximum permitted PTO speed is exceed, parts of the machine may be destroyed or forcibly ejected.

If the maximum permitted operating pressure is exceeded, hydraulic parts may be damaged.

As a result, people may be receive serious or life threatening injuries.

• Observe the permitted PTO speed.

• Observe the permitted operating pressure.

Pos: 40.8 /BA/Sicher heit/4. Sicherheitsaufkleber/EU - ISO /939/939 101 4 ( 1x) Bestell-Nr. ohne N ummerier ung @ 307\mod_1416569772110_78.docx @ 2388056 @ @ 1

Order no. 939 101 4 (1x)

Pos: 40.9 /Abkürzungen /Bei grünem Hauptgetri ebe @ 311\mod_1418284783354_78.docx @ 2406228 @ @ 1

With green main gearbox

Pos: 40.10 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 101 4 Bild/T ext @ 198\mod_1384850409063_78.docx @ 1672391 @ @ 1

MAX.

MAX.

939 101- 4

200

bar

Pos: 40.11 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 410 2 (2x) Bestell-Nr. @ 271\mod_1402656337631_78.docx @ 2043643 @ @ 1

3) Order no. 939 410 2 (2x)

Pos: 40.12 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 410 2 Bild/T ext @ 190\mod_1381300012614_78.docx @ 1623868 @ @ 1

Danger due to exceeding the maximum permissible PTO speed or the maximum permissible operating pressure.

If the permissible PTO speed is exceeded, machine parts may be destroyed or flung out.

If the maximum permissible operating pressure is exceeded, hydraulic components may be damaged.

As a result, people may be seriously or fatally injured.

• Observe the permissible PTO speed.

• Observe the permissible operating pressure.

Danger due to rotating machine parts.

After switching off the machine, there is a risk of injury from coasting machine parts.

• Do not touch any moving machine parts.

• Wait until the machine parts have come to a standstill.

Pos: 40.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

STOP

939 410 2

21

Safety

7 6

6

3 5

8 4 8

1

2

Fig. 3

Pos: 40.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

RH = right-hand side of the machine

LH = left-hand side of the machine

4

4 RH + LH

3 5

EC-308-0

22

Pos: 40.16 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /942/942 196 1 (4x) Bestell-Nr. @ 242\mod_1395397482851_78.docx @ 1900701 @ @ 1

4) Order no. 942 196 1 (4x)

Pos: 40.17 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /942/942 196 1 Bild/T ext @ 203\mod_1386061378150_78.docx @ 1698142 @ @ 1

Safety

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

• While parts are moving, never reach into areas where there is a risk of being crushed.

942 196 -1

Pos: 40.18 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 572 0 (2x) Bestell-Nr. @ 308\mod_1416898077605_78.docx @ 2390175 @ @ 1

5) Order no. 939 572 0 (2x)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Before start-up, move guards into protective position.

939 572-0

Pos: 40.20 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /942/942 197 1 (2x) Bestell-Nr. @ 302\mod_1413899873049_78.docx @ 2352960 @ @ 1

6) Order No. 942 197 1 (2x)

Pos: 40.21 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /942/942 197 1 Bild/T ext @ 194\mod_1383550461204_78.docx @ 1649212 @ @ 1

Danger from objects being flung out.

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Keep your distance when the machine is running.

942 197- 1

Pos: 40.22 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 529 0 (1x) Bestell-Nr. @ 190\mod_1381300558727_78.docx @ 1623897 @ @ 1

7) Order no. 939 529 0 (1x)

Pos: 40.23 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 529 0 Bild/T ext @ 190\mod_1381300572720_78.docx @ 1623926 @ @ 1

Danger due to high-pressure liquid.

The accumulator is under gas and oil pressure. If the accumulator is not removed or repaired properly, there is a risk of injury.

• Before removing and repairing the accumulator, follow the information in the operating instructions.

• The accumulator may be removed and repaired by a service centre only.

Pos: 40.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

23

Safety

7 6

6

3 5

8 4 8

1

2

Fig. 4

Pos: 40.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

RH = right-hand side of the machine

LH = left-hand side of the machine

4

4 RH + LH

3 5

EC-308-0

24

Pos: 40.27 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /939/939 576 0 (2x) Bestell-Nr. @ 302\mod_1413895019097_78.docx @ 2352899 @ @ 1

8) Order No. 939 576 0 (2x)

Safety a b c a)

Danger from turning machine parts

There is a risk of injury as machine parts may still continue to run for a certain time after being switched off

• Do not touch any moving parts of the machine.

• Wait until the machine parts have come to a complete stop. b)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Before start-up, move guards into protective position. c)

Danger from objects being flung out

When the machine is running, there is a risk of injury as objects may be flung out uncontrollably.

• Keep your distance when the machine is running.

Pos: 42 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Hi nweis - N achbestellung/ Anbringung Aufkleber @ 357\mod_1438760742670_78.docx @ 2656419 @ 33 @ 1

3.12.2 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

3.12.3

Pos: 43 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

25

Technical Data of the Machine

Pos: 44 /Ü berschriften/Überschriften 1/P-T/T echni sche D aten der M aschine @ 134\mod_1351154219999_78.docx @ 1195165 @ 1 @ 1

4

Pos: 45 /BA/Einl eitung/T echnische D aten/Technische Daten mit 2. Ü berschrift @ 0\mod_1195566374865_78.docx @ 594 @ 2 @ 1

Technical Data of the Machine

4.1 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

Type

Working width

Number of mowing discs

Number of mower drums

Conditioner system

Acreage

PTO speed

Transport width

Speed of the conditioner

Width of conditioner system

Power consumption

Hydraulic connections required

Service weight

Maximum permissible speed

Pos: 47 /Ü berschriften/Überschriften 2/U-Z/U/U mgebungstemper atur @ 349\mod_1436336033553_78.docx @ 2624936 @ 2 @ 1

*) EW= Single-action control unit

*) DW= Double-action control unit

[mm]

[mm]

[kg]

[rpm]

[mm]

[ha/h]

[kW/HP]

[rpm]

[km/h]

Easy Cut

2801 CV

2710

2565

4

2

V-shaped prong

600/900

2050

3.0 – 3.5

51/70

1000 approx. 1760

40

EasyCut

3201 CV

3140

3000

5

2

V-shaped prong

600/900

2490

3.5 - 4

59 / 80

1000

1 x single-action*

1 x double-action* approx. 1860

40

EasyCut

3600 CV

40

3570

3400

6

2

V-shaped prong

600/900

1000

4.2 Ambient Temperature

Pos: 48 /BA/Einl eitung/T echnische D atenTechnische D aten: U mgebungstemper aturbereich @ 415\mod_1452855919473_78.docx @ 2914948 @ @ 1

Ambient temperature

Temperature range for machine operation

Pos: 49 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

-5 to +45°C

26

Pos: 50 /Layout M odul e /Di ese Seite ist bewusst freig elassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1

This page has been left blank deliberately!!

Pos: 51 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Technical Data of the Machine

27

Commissioning

Pos: 52.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1

5

Pos: 52.2 /Überschriften/Überschriften 2/A-E/EErstmontag e @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1

Commissioning

5.1 First installation

Pos: 52.3 /BA/Ersti nbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.docx @ 58190 @ @ 1

Pos: 52.4 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

The document "Assembly Instructions" describes how to install the device for the first time.

5.2 Special Safety Instructions

Pos: 52.5 /BA/Sicher heit/7. Gefahrenhi nweise alt/Ei nstellarbeiten / Ei nstellungen/War nung- Ei nstellar beiten M aschinen @ 297\mod_1412757509120_78.docx @ 2333197 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving.

Thus there is a risk of serious injuries or death.

Pos: 52.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Gefahr - Fehler hafter Zusammenbau @ 1\mod_1202224212591_78.docx @ 58171 @ @ 1

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

Pos: 52.7 /BA/Sicher heit/7. Gefahrenhi nweise alt/Gefahr - Fehlende Schutztücher Ersti nbetri ebnahme @ 3\mod_1204628072251_78.docx @ 71025 @ @ 1

Pos: 52.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

28

Pos: 52.9 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

5.3.1 Clutching points

Pos: 52.12 /BA/Erstinbetriebnahme/EasyC ut/Di e U nterlenkerzapfen sind i n Kat.II ausgeführt. @ 45\mod_1277712388953_78.docx @ 421738 @ @ 1

The steerable pinions are designed according to cat. II.

Pos: 52.13 /BA/Inbetri ebnahme/EasyCut/Anbau an den Tr aktor EC 2800/3200 @ 10\mod_1221811200180_78.docx @ 137853 @ @ 1

Commissioning

5.3 Mounting onto the Tractor

Pos: 52.10 /BA/Sicherheit/6. Überar beitete Warnhinweise/Warnung - U nbeabsichtigtes Abkuppel n ang ebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1

Pos: 52.11 /Ü berschriften/Ü berschriften 3/K-O/KKuppelpunkte @ 9\mod_1220531326398_78.docx @ 126608 @ 3 @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 52.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Figure 5

• Connect the machine with the steerable pinions (1) to the tractor.

• Place the machine onto the parking supports.

29

Commissioning

Pos: 52.15 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

5.4

Pos: 52.16 /Ü berschriften/Ü berschriften 3/K-O/LLängenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1

PTO shaft

5.4.1 Length adjustment

Pos: 52.17 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Längenanpassung Bil d EC2800/3200 @ 10 \mod_1221814571820_78.docx @ 138104 @ @ 1

EC-0-026

Figure 6

Pos: 52.18 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e allgemei ner Text EC 2800/3200 @ 10\mod_1221815490726_78.docx @ 138170 @ @ 1 The ends of the PTO shaft which has been provided are equipped with a longer and a shorter guard over the joints. The joint with the longer guard must be pushed onto the gear input shaft towards the machine.

Pos: 52.19 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer keLängenanpassung_ohne Pfahlsicher ung @ 375\mod_1442557605805_78.docx @ 2723227 @ @ 1

The machine is connected to three-point linkage of tractor.

The length of the universal shaft (1) must be adapted.

• Disassemble universal shaft.

• Install one half on tractor side (1) and the other one on machine side (2).

• Check overlap of section tubes and guard tubes.

• Shorten section tubes and guard tubes so that the universal shaft can move freely in the shortest operating position.

• For further procedure, please refer to the operating instructions of universal shaft manufacturer.

Pos: 52.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

30

Pos: 52.21 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle monti eren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

5.5 Install the PTO shaft

Pos: 52.22 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e maschinenseitig Bild EC 2800/3200 @ 10\mod_1221815178476_78.docx @ 138126 @ @ 1

Commissioning

Figure 7

Pos: 52.23 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e maschinenseitig T ext EC 2800/3200 @ 10 \mod_1221815274211_78.docx @ 138148 @ @ 1

• Slide the PTO shaft (3) onto the gear input shaft (1) of the swivel gear.

• The safety mechanism must engage.

• Secure the PTO shaft guard against turning with pipe clamp (2).

• Set the PTO shaft down on the PTO shaft support (4).

Make sure the PTO shaft lock has engaged. Never use the safety chains to hold the PTO shaft in place.

Pos: 52.24 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

Pos: 52.25 /BA/Erstinbetriebnahme/Gelenkwelle/Tr aktor wechsel Gel enkwellenl änge beachten @ 6\mod_1214996938591_78.docx @ 97742 @ @ 1

Caution! - Changing the tractor

Pos: 52.26 /Ü berschriften/Ü berschriften 2/F-J/HHöhe der Tr aktorunterlenker @ 35\mod_1257862892625_78.docx @ 332062 @ 2 @ 1

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

5.6 Height of tractor lower suspension arms

Pos: 52.27 /BA/Erstinbetriebnahme/EasyC ut/H öhe der Traktorunterlenker EC 2800/3200 @ 10\mod_1221814322211_78.docx @ 138082 @ @ 1

Pos: 53 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 8:

Perform default setting on a level surface.

The tractor lower suspension arms must be set at a height which ensures that the steerable pinions are at a height of

H approx. 73 cm from the ground.

31

Start-up

Pos: 54.1 /Überschriften/Überschriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1

6

Pos: 54.2 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

Start-up

6.1 Mounting onto the Tractor

Pos: 54.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Pos: 54.4 /BA/Inbetriebnahme/EasyC ut/Anbau an den Traktor EC 2800/3200 @ 10\mod_1221811200180_78.docx @ 137853 @ @ 1

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 54.5 /Überschriften/Überschriften 2/F-J/HH ydrauli k @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

Figure 9

• Connect the machine with the steerable pinions (1) to the tractor.

• Place the machine onto the parking supports.

6.2

Pos: 54.6 /Überschriften/Überschriften 3/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

Hydraulics

6.2.1 Special Safety Instructions

Pos: 54.7 /BA/Sicher heit/H ydr aulik/War nung - Anschl uss der H ydr auli kl eitung en @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 54.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

32

Pos: 54.9 /Überschriften/Überschriften 3/F-J/HH ydrauli kleitungen anschließ en @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

Start-up

6.2.2 Connecting the hydraulic lines

Pos: 54.10 /BA/Sicherheit/H ydr auli k/WARNUNG - Vertauschen der H ydrauli kkl eitungen, wenn EW @ 9\mod_1220871857985_78.docx @ 128182 @ @ 1

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

Pos: 54.11 /BA/Sicherheit/H ydr auli k/Achtung - Verschmutzung der H ydrauli kanlag e @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

Pos: 54.12 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild EC 2800/3200 @ 10\mod_1222069773288_78.docx @ 138632 @ @ 1

Figure 10

Pos: 54.13 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/Hi nweis H ydrauli kaufkl eber beachten @ 175\mod_1371705374532_78.docx @ 1491925 @ @ 1

Note

Pos: 54.14 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Steuergerät 1xD W/1xEW @ 10\mod_1221486614995_78.docx @ 133999 @ @ 1

Connect the hydraulic lines correctly

• The hydraulic hoses are identified by coloured hose clips.

Both a double-action and a single-action control unit are required on the tractor to operate the machine.

Pos: 54.15 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Steuergerät 1xEW bei opti on Querför der band @ 10\mod_1221819183070_78.docx @ 138306 @ @ 1

An additional single-action control unit is required for the cross conveyor option.

Pos: 54.16 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Anschl uss H ydr auli kl eitung EC 2800/3200 @ 10\mod_1221818575023_78.docx @ 138262 @ @ 1

Control unit (1) double-action (red 2/blue 2):

• Swivel the drawbar from the transport position to the working position and vice-versa.

Single-action control unit (2) (red 1):

• raises or lowers the mowing unit from the transport to working position or vice-versa

Pos: 54.17 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Anschl uss H ydr auli kl eitung opti on Querför der band EC2800/3200 Steuerger ät ( 3) @ 10\mod_1221818786867_78.docx @ 138284 @ @ 1

Pos: 54.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

With the cross conveyor only

Single-action control unit (3) (red 3):

• Raises and lowers the cross conveyor.

33

Start-up

Pos: 54.19 /Ü berschriften/Ü berschriften 2/A-E/BBedienung anschli eßen @ 302\mod_1414049404753_78.docx @ 2355806 @ 2 @ 1

6.3 Connecting the Operation

Pos: 54.20 /BA/Inbetri ebnahme/EasyCut/Anschl uss el ektrische Bedienung EC 2800/3200/3210/4013/7540/9140 @ 10\mod_1222070141960_78.docx @ 138652 @ @ 1

The connection of the electrical controls is performed by means of the power supply cable

• Insert the plug of the power supply cable into the tractor's continuous power socket.

• Position the cable so that it will not come in contact with the wheels.

Pos: 54.21 /BA/Sicherheit/elektrische Bedi enung/Achtung - Anschluss der Bedi enung @ 11\mod_1222421029499_78.docx @ 141746 @ @ 1

Pos: 54.22 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Connecting the electrical controls

Effect: Damage to the control unit

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

34

Pos: 54.23 /Ü berschriften/Ü berschriften 2/A-E/BBel euchtung @ 0\mod_1195658399935_78.docx @ 1881 @ 2 @ 1

Start-up

6.4 Lighting

Pos: 54.24 /BA/Sicherheit/F ahren und Tr ansport/Bel euchtung/Bel euchtungsanlage all e M aschinen @ 7\mod_1215519058839_78.docx @ 103206 @ @ 1

Danger! - Lighting system

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before transporting on public roads, always connect the lighting system and perform a function check.

• Keep the lighting system clean. Soiled lights and spotlights impair road safety.

• Replace defective light bulbs or broken spotlights.

• When transporting on public highways, the machine must be in the transport position.

Pos: 54.25 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T1 EC 2800/3200/3210/4013 @ 10\mod_1222070676913_78.docx @ 138674 @ 2 @ 1

6.5 Lighting connection

To comply with the Road Traffic Licensing Regulations, the machine is equipped as follows by default:

• at the front with white clearance lamps (3)

• 3-chamber rear lamps (4) (direction indicator: reversing light and brake light)

• with red reflectors on the rear (5)

Pos: 54.26 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T2 Bild EC 2800/3200/2801/3201/3600 @ 129\mod_1346677007317_78.docx @ 1153135 @ @ 1

EC-063-1

Figure 11

Pos: 54.27 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T3 EC 2800/3200 3210/4013/7540/9140 @ 11\mod_1222421634749_78.docx @ 141790 @ @ 1

The lighting system is connected via the 7-pin connection cable (2).

To do this:

• Insert the 7-pin connection cable plug (2) into the appropriate socket (1) of the machine.

• Insert the 7-pin connection cable plug (2) into the appropriate socket of the tractor.

• Position the cable so that it will not come in contact with the wheels.

Pos: 54.28 /BA/Inbetri ebnahme/Schwader /Hinweis Sauber keit der Stecker und Stec kdosen @ 2\mod_1202399563131_78.docx @ 59273 @ @ 1

Pos: 54.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

35

Start-up

Pos: 54.30 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

6.6

Pos: 54.31 /BA/Sicherheit/Gel enkwell e/Gefahr - Sich drehende Gel enkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

PTO shaft

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 54.32 /BA/Sicherheit/Gel enkwell e/Gefahr - F alsche Z apfwellendr ehzahl 1000 U/mi n @ 10\mod_1221819449336_78.docx @ 138326 @ @ 1

Danger! - Incorrect PTO speed

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 1000 rpm.

• Before switching on the PTO, make sure that you have selected the correct PTO speed.

Pos: 54.33 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Caution! - Swivel range of the PTO shaft

Pos: 54.34 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle monti eren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

6.7 Install the PTO shaft

Pos: 54.35 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Anbau Gel enkwell e tr aktorseitig Bild EC 2800/3200 @ 10\mod_1221817267351_78.docx @ 138215 @ @ 1

Figure 12

Pos: 54.36 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Anbau Gelenkwelle gezogene/angehängte EasyC uts @ 9\mod_1220874876438_78.docx @ 128292 @ @ 1

• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

• Secure the PTO shaft guard against turning with the retaining chain (2).

Pos: 54.37 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

36

Pos: 54.38 /Ü berschriften/Ü berschriften 2/U-Z/Z Z wischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1

Start-up

6.8 Intermediate PTO shaft

Pos: 54.39 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Achtung Frontschutz her unter kl appen EC 2800/3200 @ 10\mod_1222069553679_78.docx @ 138611 @ @ 1

Caution! - Make certain the front guard (5) is folded down.

Effect: Damage to the tractor or the machine

• To protect the intermediate PTO shaft from damage, the front guard (5) must be folded down from working to transport position before the drawbar swivels.

Pos: 54.40 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle Bild EC 2800 C V /3200 C V @ 10\mod_1222069292773_78.docx @ 138567 @ @ 1

Figure 13

Pos: 54.41 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwelle T ext EC 2800/3200 @ 10\mod_1222069393991_78.docx @ 138587 @ @ 1 The intermediate PTO shaft, together with the freewheeling (1), is mounted towards the drawbar. The friction clutch (2) of the intermediate PTO shaft must be coupled to the input gearbox (3). Secure the guard tube against turning with a chain (4).

Pos: 54.42 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 54.43 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

37

Start-up

Pos: 54.44.1 /Ü berschriften/Ü berschriften 2/P-T/SSicher ungskette ver wenden @ 6\mod_1214542336632_78.docx @ 94799 @ 2 @ 1

6.9 Using the safety chain

Pos: 54.44.2 /BA/Inbetri ebnahme/Sicherungskette U SA/WARNUN G - F alsch dimensionierte Sicher ungskette ver wendet mit Variante @ 180\mod_1376576652355_78.docx @ 1547873 @ @ 1

WARNING!

When using a wrongly dimensioned safety chain, the safety chain may tear if the machine loosens unintentionally. This can result in serious accidents.

• Always use a safety chain with a minimum tensile strength of 89 kN (20.000 lbf).

Pos: 54.44.3 /BA/Inbetri ebnahme/Sicherungskette U SA/Hinweis Sicherungskette Länder abhängig @ 6\mod_1214999654856_78.docx @ 97933 @ @ 1

Note

Using the safety chain

Attachment of the safety chain is not stipulated in all countries.

Pos: 54.44.4 /BA/Inbetri ebnahme/Sicherungskette U SA/Sicher heitskette ver wenden M ähwer ke @ 180\mod_1376544470339_78.docx @ 1546806 @ @ 1

The safety chain serves as an additional safety precaution for trailed devices, should they come loose from the swinging drawbar during transport. Attach the safety chain with the respective mounting parts to the swinging drawbar holder of the tractor or to another specified coupling point. The safety chain must have enough play so that driving around curves with maximum steering angle and simultaneous driving a slope up or down is possible.

Pos: 54.44.5 /BA/Bei packs/Sonstige/Sicherungskette 89kN /Anbau Sicherheitskette Scheibenmäher @ 150\mod_1362054560749_78.docx @ 1343693 @ @ 1

ZBBP0898

Fig. 14

• Install the safety chain (1) with the shackle (2) on the disc mower

Pos: 54.44.6 /Beipacks/Sonstige Beipacks_maschi nenuebergreifend/Sicherungskette 89kN Sicher ungskette am Tr aktor montieren M äher,Schwader,Wender Bild ( 2016-02-15 15:34:20) @ 150\mod_1362048508388_78.docx @ 1343347 @ @ 1 a b

Fig. 15

Pos: 54.44.7 /Beipacks/Sonstige Beipacks_maschi nenuebergreifend/Sicherungskette 89kN Sicher ungskette am Tr aktor montieren T ext (2016- 04- 27 07:37:29) @ 150\mod_1362048347829_78.docx @ 1343318 @ @ 1

• Install safety chain (1) on an eligible position (for example: a or b) on the tractor.

Pos: 54.45 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

ZBBP0899_1

38

Pos: 54.46 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

6.10 Swivelling parking support into transport position

Pos: 54.47 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 2800/3200 @ 10\mod_1222154451514_78.docx @ 138967 @ @ 1

Start-up

Figure 16

Pos: 54.48 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze i n Tr ansportstellung schwenken @ 12\mod_1223983226897_78.docx @ 149837 @ @ 1

After the machine is attached, swivel the parking support into transport position.

• Use the three-point hydraulic system to raise the parking support somewhat.

• Swivel the parking support (2) into transport position and lock it in place with the bolt (1).

Pos: 55 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

39

Driving and Transport

Pos: 56.1 /Überschriften/Überschriften 1/F-J/F ahr en und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

7 Driving and Transport

Pos: 56.2 /BA/Sicher heit/Fahren und Transport/Warnung - Transport / Str aßenfahrt @ 295\mod_1412076613597_78.docx @ 2318257 @ @ 1

WARNING! - Transport travel on roads

Accidents may occur when the following points are not observed during transport travel on roads. Thus there is a risk of serious injuries or death.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

• When being transported on public roads, the mower must be lifted.

• In the transport position of the mower, always observe the larger height of the vehicle.

• Riding on the mower is not permitted.

Pos: 56.3 /BA/Sicher heit/Fahren und TransportWarnung - Str aßenfahrt U nfallgefahr durch nicht verrieg elte Steuer ventile/Bedi enei nheit @ 298\mod_1412836625415_78.docx @ 2336977 @ @ 1

WARNING!

There is a risk of accident when the regulating valves of the tractor are not locked and the operation unit is not switched off.

Machine components can be activated unintentionally when regulating valves are not locked or the operation unit is not switched off. This can result in serious accidents.

To prevent functions from being triggered accidentally:

• The operation unit must be switched off.

• The control units must be in neutral position and locked.

Pos: 56.4 /BA/Sicher heit/Fahren und Transport/Absperrhahn/War nung -Transport / Straß enfahrt Absperr hähne schli eßen @ 313\mod_1421221173942_78.docx @ 2417858 @ @ 1

WARNING! - Transport / road travel

Risk of accident due to non-locked stop cocks.

Machine components can be activated unintentionally when the stop cocks are not locked during transport travel. This may result in serious accidents.

• To prevent functions from being triggered accidentally, always close the hydraulic stop cocks in the transport position.

Pos: 56.5 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

40

Pos: 56.6 /Überschriften/Überschriften 2/U-Z/VVon Arbeitsstellung i n Tr ansportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

Driving and Transport

7.1 Switching from working position to transport position

Pos: 56.7 /BA/Sicher heit/Fahren und TransportWarnung - U mschwenken des M ähwer ks i n Tr ansportstellung @ 299\mod_1412927555301_78.docx @ 2340867 @ @ 1

WARNING!

During the swivelling operation of the mower, persons may be gripped by the mower and be seriously hurt.

Pos: 56.8 /BA/F ahren und Tr ansport/EasyCut/F ahr en-Tr ansport Bild EC 2800/3200 @ 10\mod_1222072538366_78.docx @ 138764 @ @ 1

• Before swivelling the mower into transport position, switch off the PTO shaft.

• Do not swing up the machine until

• all machine parts have come to a complete stop.

• there is no one in the swivel range.

Figure 17

Pos: 56.9 /BA/F ahren und Tr ansport/EasyCut/F ahr en/Transport Text EC 2800/3200/3210/4013 mi t QFB @ 10 \mod_1222072573163_78.docx @ 138786 @ @ 1

Pos: 56.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

During transport / road travel the disc mower must be raised.

To do this:

• Switch off PTO drive

• Swivel the parking support into transport position and lock it into position with the bolt (see chapter on start-up entitled "Swivelling the parking support into transport position").

With cross conveyor option:

• Activate the single-action (red 3) control unit (3) to swivel the cross conveyor into working position.

• Switch off the control unit.

• Activate the single-action (red 1) control unit (2) to lift the mowing unit.

• Activate the double-action (red2/blue2) control unit (1) to swivel the machine into transport position.

• Close the shut-off valve (1) on the pressure hose to the double-acting swivel cylinder

(working, transport position).

• Close the shut-off valve (4) on the left lifting cylinder (5) of the wheel arm.

41

Driving and Transport

Pos: 56.11 /BA/F ahr en und Transpor t/EasyC ut/Schutze i n Transpor tstellung bring en EC 2801 C V /3201 C V @ 38\mod_1265698284355_78.docx @ 348958 @ @ 1

1

2

EC-304-0

Fig. 18

Before road travel, always move the side guards (1) on the right and left into the transport position.

Pos: 56.12 /BA/F ahr en und Transpor t/EasyC ut/Feststeller und Schnäpper @ 78\mod_1314002912379_78.docx @ 694482 @ 2 @ 1

Allow guards to lock in place and secure with spring (2).

7.2 Clamp and Buffer

1

Pos: 57 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-385-0

Fig. 19

Check the clamp and buffer (1) for tight fit every time before transport or road travel.

If the clamp and buffer show signs of damage or wear, replace them.

Item No.: 00 250 831 1

42

Pos: 58.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

Operation

8

Pos: 58.2 /Überschriften/Überschriften 2/U-Z/VVon Transport i n Arbeitsstell ung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1

Operation

8.1 From transport into working position

Pos: 58.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Absenken des M ähwer ks in Arbeitsstell ung EC 2800/3200 @ 10\mod_1222151052201_78.docx @ 138855 @ @ 1

Danger! - Swivelling the mowing unit into working position

Effect: Danger to life, injuries or damage to the machine.

• Do not swivel the machine into its working position until you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• Lower the mowing unit only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• Switch on the PTO only when the mowing unit is resting on the ground.

Pos: 58.4 /BA/Bedi enung /EasyC ut/Gezog ene/Von Transport i n Arbeitsstell ung Bild EC 2800 C V/3200 C V @ 10\mod_1222151197545_78.docx @ 138879 @ @ 1

Figure 20

Pos: 58.5 /BA/Bedi enung /EasyC ut/Gezog ene/Von Transport i n Arbeitsstell ung T ext EC 2800/3200 @ 10 \mod_1222151283264_78.docx @ 138901 @ @ 1

Pos: 58.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

To do this:

• Open the shut-off valve (1) on the left lifting cylinder (2) of the wheel arm.

• Open the shut-off valve (3) on the pressure hose to the double-acting swivel cylinder

(working, transport position).

• Activate the double-action (red2/blue2) control unit (1) on the tractor to swivel the machine into working position.

• Activate the single-action (red1) control unit (2) on the tractor to lower the mowing unit.

43

Operation

Pos: 58.7 /Überschriften/Überschriften 2/U-Z/VVor dem M äheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1

8.2 Before mowing

Pos: 58.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Arbeitseinsatz / M ähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1

DANGER! - Using the machine for work

Effect: Danger to life, injuries or damage to the machine.

• The glide skids must rest on the ground before start-up and during work

• Maintain an adequate safety distance from the cutting tools during operation

• There is danger of foreign objects being forcibly ejected even when the machine is operated properly. Persons must therefore be directed out of the danger zone of the machine.

• Special care should be taken when working near roads and buildings)

Pos: 58.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer keWar nung - U ner wartete Bewegung der Schneidwer kzeuge bzw. des Mähwer kes @ 299\mod_1412937148121_78.docx @ 2341087 @ @ 1

WARNING!

Foreign bodies may be hurled up during the operation.

Thus there is a risk for persons staying in the danger zone to be seriously hurt or killed.

Therefore the following points must be observed before the machine is used:

• The mower must be in working position.

• Move protective equipment into protective position and make sure that it is not damaged.

• Replace damaged protective equipment immediately.

• Instruct persons to leave the danger zone.

• Special care should be taken when working near roads and buildings.

• Make sure each time before the mower is used that blades, retaining bolts, leaf springs and cutting discs or mower drums are not damaged, worn or missing; replace them, if necessary!

Pos: 58.10 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Vor dem Mähei nsatz / Vor Inbetriebnahme und währ end der Ar beit @ 11\mod_1222346509270_78.docx @ 140785 @ @ 1

Pos: 58.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Before mowing / Before start-up and while working

Effect: Danger to life or serious injuries.

• The mowing unit is not suitable for mowing embankments!

• Maintain an adequate safety distance from the cutting tools during operation.

• The support skids must rest on the ground before start-up and during work!

• Do not enter the area between the tractor and the mowing unit while it is swivelled from transport into working position and vice versa.

• Stones and other objects may be hurled up, even when the mowing unit is used correctly.

For this reason, no one is permitted in the danger zone. Special care should be taken when working near roads and buildings.

44

Pos: 58.12 /BA/Bedienung /EasyC ut/Gezogene/M aschine ist für Vor wärtsfahrt konzi piert. @ 10\mod_1222262401875_78.docx @ 139354 @ @ 1

Operation

Warning! - Do not drive in reverse when using the machine for work.

Effect: Damage to the machine.

The machine is designed to travel forwards. Never reverse while the machine is in operation and in working position. Lift the machine first.

Pos: 58.13 /Ü berschriften/Ü berschriften 3/P-T/SSchutzeinrichtung her unter kl appen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1

8.2.1 Folding down the Safety Device

Pos: 58.14 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - F ortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 58.15 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Bil d EC 2801/3201 @ 38\mod_1265698942198_78.docx @ 349035 @ @ 1

1

2

EC-305-0

Figure 21

Pos: 58.16 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Text EC 2800/3200 @ 10\mod_1222153147826_78.docx @ 138945 @ @ 1

Fold down the protective devices (1) (guard cloths) on the left and right side before operation.

Pos: 58.17 /BA/Bedienung /EasyC ut/Schutze/Schutzeinrichtung her unter kl appen Zusatz T ext EC 2801/3201 @ 38 \mod_1265699987948_78.docx @ 349062 @ @ 1

To do this, first loosen the spring (2).

Pos: 58.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

45

Operation

Pos: 58.19 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

8.3 Swivelling parking support into transport position

Pos: 58.20 /BA/Bedienung /EasyC ut/Abstellstütze/Achtung Abs tellstütze ei ngekl appt EC 280/320 CV- Q @ 10\mod_1221637532743_78.docx @ 135563 @ @ 1

Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support(s) is/are raised or folded in and secured in place with a bolt!

Pos: 58.21 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC 2800/3200 @ 10\mod_1222154451514_78.docx @ 138967 @ @ 1

Figure 22

Pos: 58.22 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze hochschwenken 1 @ 11 \mod_1222425452999_78.docx @ 142081 @ @ 1 Lift the parking support (2) into the working position of the disc mower and lock it in place with the bolt (1).

Pos: 58.23 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze hochschwenken Zusatz mit F ederstecker sichern @ 12 \mod_1223984028210_78.docx @ 149858 @ @ 1

• Secure bolt (1) with spring cotter pin (3).

Pos: 58.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

46

Pos: 58.25 /Ü berschriften/Ü berschriften 2/F-J/FFunkti on der Schalter Bedieneinhei t @ 35\mod_1257922602863_78.docx @ 333387 @ 2 @ 1

8.4 Function of the switches on the control unit

Pos: 58.26 /BA/Bedienung /EasyC ut/Gezogene/F unktion der Schalter Bedi enei nheit EC 2800/3200 @ 10\mod_1222155191780_78.docx @ 139011 @ @ 1

Operation

Pos: 58.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 23:

The control unit can be used to adjust the speed of the cross conveyor. The following table explains the function of the individual switches.

Item

1

2

3

Designation

Pilot lamp (red)

Flip switch

Function

Lit when the control unit is turned on.

Top: Control unit on

Bottom: Control unit off

Rotary potentiometer The rotary potentiometer can be used to adjust the speed of the cross-conveyor belt. clockwise = faster anticlockwise = slower

47

Operation

Pos: 58.28 /Ü berschriften/Ü berschriften 2/A-E/AAbbau der Maschi ne @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

8.5 Detaching the machine

Pos: 58.29 /BA/Sicherheit/EasyCut/Gefahr - M aschine abstell en_mit H ydr auli kschl auch @ 9\mod_1220883208423_78.docx @ 128830 @ @ 1

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Park the machine on a solid and even surface.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

• Secure the tractor against rolling.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised! Move the appropriate control valves into the flow position.

• When detaching the machine, do not walk between the tractor and the machine!

Pos: 58.30 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunschwenken Bil d EC 2800/3200 @ 10\mod_1222156432826_78.docx @ 139032 @ @ 1

1

3

2

AMT-1-002

Figure 24

Pos: 58.31 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunnterschwenken T ext EC 2800/3200/3210/4013/6210 @ 11\mod_1222666207476_78.docx @ 142107 @ @ 1

• Swivel the parking support (2) down and lock it in place with the bolt (1). Secure bolt with spring cotter pin.

• Via the tractor hydraulics, lower the machine to the ground.

• Remove the PTO shaft guard retaining chains. Remove the PTO shaft from the PTO and place it onto the PTO shaft support (3).

• Uncouple the lower suspension arm. Pull out the electrical connection cable between tractor and machine from the plug on the tractor.

Pos: 58.32 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze herunnterschwenken Z usatz QFBText EC 2800/3200/3210/4013 @ 12 \mod_1224070921399_78.docx @ 150233 @ @ 1

• Swivel the parking support (2) down and lock it in place with the bolt (1). Secure bolt with spring cotter pin.

• Via the tractor hydraulics, lower the machine to the ground.

• Remove the PTO shaft guard retaining chains. Remove the PTO shaft from the PTO and place it onto the PTO shaft support (3).

• Uncouple the lower suspension arm. Pull out the electrical connection cable between tractor and machine from the plug on the tractor.

Pos: 58.33 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

48

Pos: 58.34 /BA/Bedienung /EasyC ut/Gel enkwell e/H ydrauli kschlauch abkuppeln Bil d EC 2800/3200 @ 10\mod_1222158372686_78.docx @ 139077 @ @ 1

Operation

Figure 25

Pos: 58.35 /BA/Bedienung /EasyC ut/Gel enkwell e/H ydrauli kschlauch abkuppeln Text EC 2800/3200 @ 10\mod_1222158479858_78.docx @ 139099 @ @ 1

• Close the shut-off valve (1) on the hydraulics pressure hose to the double-action hydraulic cylinder.

• Depressurise the hydraulic system. Move the control valves on the tractor into the flow position.

• Close the shut-off valve (4) on the left lifting cylinder (5) of the wheel arm.

• Disconnect the hydraulic hoses (1,2,3) and connect them to the support on the machine provided for this purpose.

Pos: 59 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

49

Settings

Pos: 60.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

9 Settings

Pos: 60.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Ei nstellarbeiten angebaute Maschi nen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1

DANGER! - Unexpected movement of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switch off engine.

• Remove the ignition key and carry it with you.

• Secure the tractor against rolling away.

Pos: 60.3 /BA/Einstell ung en/Mähwer ke/EasyC ut/Kennzeichnung der Schwenkgetriebe grün/beige @ 10 \mod_1222262833203_78.docx @ 139378 @ @ 1 The disc mower is always equipped with a green swivel gear that operates at a drive speed of

Pos: 60.4 /Überschriften/Überschriften 2/A-E/EEinstell en der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1

1000 rpm. If necessary, a swivel gear that operates at a drive speed of 540 rpm can be installed. This gearbox has a beige colour.

9.1 Adjusting the cutting height

Pos: 60.5 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe Bild EC 2801/3201 @ 38\mod_1265700635339_78.docx @ 349137 @ @ 1

1

EC-306-0

Figure 26

Pos: 60.6 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe größ er_g eringer T ext EC2800/3200/3210/4013 @ 10\mod_1222263237421_78.docx @ 139419 @ @ 1

The cutting height can be adjusted to different soil conditions.

The cutting height adjustment is set by turning the crank (1).

For larger modifications of the cutting height, the setting of the forward guards must be checked.

Pos: 60.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

50

Pos: 60.8 /Überschriften/Überschriften 2/A-E/EEinstell ung der Schutze @ 3\mod_1204709091570_78.docx @ 71854 @ 2 @ 1

9.2.1 Lateral guards

Settings

9.2 Adjusting the Guards

Pos: 60.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - F ortschleuder n von Stei nen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 60.10 /BA/Ei nstellungen/M ähwer ke/Seitliche Schutze @ 3\mod_1204709512195_78.docx @ 71892 @ 3 @ 1

Pos: 60.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-027

Fig. 27

Lateral guards can be vertically adjusted. For this purpose, unscrew the screws (1) and (2).

Adjust the mounting bar (3) vertically. Tighten the screws.

51

Settings

Pos: 60.12 /BA/Ei nstellungen/M ähwer ke/Vor der e Schutze @ 11\mod_1223360152282_78.docx @ 145615 @ 3 @ 1

9.2.2 Front guards

1 a

Pos: 60.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-044 AMT4-0-033

Figure. 28

Height adjustment determined by side guards.

Dimension a = 440 mm

.

Predefined dimension

"a" on the front guard (1) offers optimum protection against ejected objects. (Guard is in parallel to the ground)

A screw driver is used to open the front guards. Use the screwdriver to push in the ratchet mechanism.

52

Pos: 60.14 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung Bodendruck @ 10\mod_1222263655765_78.docx @ 139441 @ 2 @ 1

Settings

9.3 Setting of the Ground Pressure

Pos: 60.15 /BA/Ei nstellungen/M ähwer ke/EasyCut/Bodendruck/Bodendr uck allgemeiner T ext alle EC @ 0\mod_1196667271181_78.docx @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 60.16 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder Bil d EC 2801/3201/3600 @ 307\mod_1416381125102_78.docx @ 2382807 @ @ 1

Fig. 29

Pos: 60.17 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Entl astungsfeder/Bodendr uck ei nstellen EC 2800/3200/3210/4013 @ 10\mod_1222263837578_78.docx @ 139487 @ @ 1 The ground pressure can be adjusted through threaded spindles (1). To set the ground pressure the machine must be lifted.

Pos: 60.18 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Wer ksseitig e Ei nstellung der Entlastungsfeder n @ 39\mod_1267789790725_78.docx @ 357425 @ @ 1

Pos: 60.19 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung zur Traktorspur @ 35\mod_1257926368191_78.docx @ 334782 @ 2 @ 1

The relieving springs have been preset to dimension “X” at the factory (see table).

9.4 Setting for tractor track

Pos: 60.20 /BA/Ei nstellungen/M ähwer ke/EasyCut/Ei nstellung zur Traktorspur EC 2800 CV / 3200 CV @ 10\mod_1222265092187_78.docx @ 139597 @ @ 1

Pos: 60.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Figure 30:

The double-action hydraulic cylinder (4) moves the disc mower from transport to working position. There are three attachment positions available for the track setting. We recommend the middle position (2).

53

Settings

Pos: 60.22 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Z etter drehzahl @ 0\mod_1196668564463_78.docx @ 10266 @ 2 @ 1

9.5 Adjusting the Tedder Speed

Pos: 60.23 /BA/Sicherheit/7. Gefahr enhinweise alt/Einstell arbeiten / Einstell ungen/Gefahr - Einstell ung en an der Maschi ne @ 0\mod_1196668628056_78.docx @ 10285 @ @ 1

Danger! - Settings on the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! Remove the ignition key!

Pos: 60.24 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl Bild EC B 1000 C V/ 3600/ 3201/ BM 500/ BM 420 Frontmähwer k/ ( 600/900) @ 368\mod_1441696961979_78.docx @ 2700665 @ @ 1

I 2

II

I

1

II

3

EC-119-3

Fig. 31

Pos: 60.25 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl einstell en 600/900 @ 11\mod_1223613453645_78.docx @ 148195 @ @ 1

Two tedder speeds can be set on the speed gearbox. This affects the conditioning effect and the power consumption.

Minimum speed: 600 rpm.

Maximum speed: 900 rpm.

• Unscrew the wing screw (1) from the actuating lever (2).

• Rotate the actuating lever (2) 180°. In doing so, turn the mower drum (3) so that the actuating lever can be rotated completely.

• Secure the actuating lever (2) with the wing screw (1).

Pos: 60.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

54

Pos: 60.27 /Ü berschriften/Ü berschriften 2/A-E/EEinstellen des Aufberei tungsbl echs @ 0\mod_1196670615681_78.docx @ 10399 @ 2 @ 1

9.6 Adjusting the conditioner plate

Pos: 60.28 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches Bild EC 28/32 CV 280/320 C V @ 3 \mod_1204713442195_78.docx @ 72144 @ @ 1

Settings

EC-032-0

Fig. 32

Pos: 60.29 /BA/Ei nstellungen/M ähwer ke/Einstell ung des Aufbereitungsbleches T ext EasyC ut @ 3\mod_1204713282555_78.docx @ 72125 @ @ 1

The conditioning of the mowed crop can be influenced by adjusting the conditioning plate through the crank (1). The adjustment depends on the desired degree of conditioning of the crop.

+: Degree of conditioning is increased

-: Degree of conditioning is decreased

Always check the tedder for damaged tines before the machine is used:

Straighten any bent tines.

Replace any broken tines.

Pos: 60.30 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

55

Settings

Pos: 60.31 /Ü berschriften/Ü berschriften 3/A-E/B/Breit- und Schwadablage @ 284\mod_1407999383865_78.docx @ 2246747 @ 3 @ 1

9.6.1 Wide Spreading and Swathing

Pos: 60.32 /Layout Module /----------------Leerzeile 5 Pt.-------------------- @ 120\mod_1342592918145_0.docx @ 1092566 @ @ 1

Pos: 60.33 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung Breitabl age EC 2801/3201/3600 C V T abelle Übersicht Anzahl Leitbleche @ 380\mod_1443770841438_78.docx @ 2746805 @ @ 1

Machine type

2801 CV

3201 CV

3600 CV

Pos: 60.34 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung abhängig von Dr ehrichtung des M ähholms_Bild @ 285\mod_1408959990962_78.docx @ 2258385 @ @ 1

Number of deflector sheets

(2)

4

5

6

Number of deflector sheets

(3)

5

6

7

B A/B A A B A A/B B

6

D C

A/B A/B A A/B

1

5

A/B A/B

C D

6

B

3 3 3

4

4

2 2

EC 441-1

Fig. 33

Pos: 60.35 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Die Positi on der Lei tbl eche ist abhängig von der Dr ehrichtung des Mähhol mes @ 288\mod_1409911529627_78.docx @ 2280607 @ @ 1

The position of the deflector sheets (2,3) depends on the direction of rotation of the cutter bar

(„A“ or „B“).

Pos: 60.36 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellen der Leitbleche (Z etter) Drehrichtung "A" @ 287 \mod_1409817678593_78.docx @ 2276155 @ @ 1

Direction of rotation of cutter bar “A” (all cutting discs turn to the centre)

Mount the deflector sheets (2, 3) in the marked positions (A).

Pos: 60.37 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellen der Leitbleche (Z etter) Drehrichtung "B" @ 287\mod_1409819476915_78.docx @ 2276185 @ @ 1

Direction of rotation of cutter bar “B” (cutting discs turn in pairs to the centre)

Mount the deflector sheets (2, 3) in the marked positions (B).

Pos: 60.38 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Hinweis bei Änder ung der Drehrichtung des M ähhol mes von "A" nach "B" @ 287\mod_1409821050415_78.docx @ 2276216 @ @ 1

Note

When changing the direction of rotation of the cutter bar from “A” to “B” or from “B” to “A”, the positions of the deflector sheets (2, 3) must be changed.

Pos: 60.39 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

56

Pos: 60.40 /Ü berschriften/Ü berschriften 3/K-O/LLeitbl eche/Schwadbleche ei nstellen @ 288\mod_1409908628274_78.docx @ 2280415 @ 3 @ 1

Settings

9.6.2 Setting Deflector Sheets/Swath Sheets

Pos: 60.41 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Gl eichmäßige Verteilung des H al mgutes @ 288\mod_1410166917173_78.docx @ 2283415 @ @ 1

In order to obtain a uniform distribution of cutting crops across the entire area, it may be necessary depending on the operating conditions to readjust the deflector sheets (2, 3) and the swath sheets (4).

Pos: 60.42 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Leitbl eche einstell en @ 288 \mod_1410166794459_78.docx @ 2283385 @ @ 1

Setting the deflector sheets

Pos: 60.43 /BA/Sicherheit/7. Gefahr enhinweise alt/Sicherheitshi nweise am Anfang des Kapi tels beachten @ 101\mod_1330611811687_78.docx @ 897943 @ @ 1

• Observe the safety instructions at the beginning of the section.

Pos: 60.44 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Leitbl ech (2) zur Dr ehrichtung EC 2801/3201/3600 C V @ 281\mod_1405679111709_78.docx @ 2159774 @ @ 1

Deflector sheet (2)

• Unscrew ring nut (1).

• Move deflector sheet (2) in the desired position and tighten ring nut (1).

Pos: 60.45 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Leitbl eche (3) zur Dr ehrichtung EC 2801/3201/3600 @ 281\mod_1405672031538_78.docx @ 2159595 @ @ 1

Deflector sheet (3)

• Loosen palm knob (5).

• Move the deflector sheet (3) in the desired position and tighten palm knob (5).

Pos: 60.46 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Hinweis Kreuzgriffe @ 59\mod_1297431749350_78.docx @ 558246 @ @ 1

Note

Pos: 60.47 /Ü berschriften/Ü berschriften 3/P-T/SSchwadbleche einstell en @ 288\mod_1409913891123_78.docx @ 2281018 @ 3 @ 1

The star knobs may work loose due to vibrations, possibly resulting in the loss of the star knobs, screws and swath plates.

• Manually tighten star knobs as tight as possible to ensure that they cannot work loose during operation due to vibrations

9.6.3 Setting Swath Sheets

Pos: 60.48 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung Schwadablag e EC 2801/3201/3600/ 3210 CV Schwadblech @ 288\mod_1409914266190_78.docx @ 2281109 @ @ 1

Swathing

• Loosen ring nut (6) and swivel swath flap (4) into position (C).

• Tighten ring nut (6).

Pos: 60.49 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung Breitabl age EC 2801/3201/3600/ 3210 C V Schwadbl ech @ 284\mod_1407998381276_78.docx @ 2246656 @ @ 1

Wide spreading

• Loosen ring nut (6) and swivel swath flap (4) into position (D).

• Tighten ring nut (6).

Pos: 60.50 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

57

Settings

Pos: 60.51 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Breitverteilerbl ech einstell en @ 60\mod_1297859420539_78.docx @ 561604 @ 3 @ 1

9.6.4 Setting wide distributor plate

Pos: 60.52 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Breitverteilerbl ech Bild @ 60\mod_1297859267403_78.docx @ 561578 @ @ 1

2

1

2

EC-382-0

Fig. 34

Pos: 60.53 /BA/Sicherheit/7. Gefahr enhinweise alt/Sicherheitshi nweise am Anfang des Kapi tels beachten @ 101\mod_1330611811687_78.docx @ 897943 @ @ 1

• Observe the safety instructions at the beginning of the section.

Pos: 60.54 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Breitverteilerbl ech einstell en Text @ 60\mod_1297859589690_78.docx @ 561630 @ @ 1 For swathing set the wide distributor plate (2) all the way down.

For wide spreading the wide distributor plate can be adjusted individually to the amount of forage.

To do this:

• Loosen the star knob (1) (right and left sides of machine)

• Swivel wide distributor plate (2) into the required position

• Tighten the star knobs (1)

Pos: 60.55 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Schwadklappenverläng erung (opti onal) @ 131 \mod_1347599482412_78.docx @ 1163175 @ @ 1

Swath Flap Extension (Optional)

Pos: 60.56 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Einstellung der Schwadabl age Bild EC 280/320 C V / B 1000 C V Schwadklappenverlängerung Bil d @ 284\mod_1408004939190_78.docx @ 2247220 @ @ 1

EC-527-0

Fig. 35

Pos: 60.57 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Schwadklappenverläng erung ei nstellen EC 2801/3201/3600 CV Te xt @ 284\mod_1408006274048_78.docx @ 2247311 @ @ 1 The swath width can additionally be set by means of the extension on the swath flaps.

To do this:

• Loosen palm knobs (1) (right-hand and left-hand side of the machine)

• Set the swath flap extension (2)

• Tighten palm knobs (1)

Pos: 60.58 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Hinweis Kreuzgriffe @ 59\mod_1297431749350_78.docx @ 558246 @ @ 1

Pos: 60.59 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The star knobs may work loose due to vibrations, possibly resulting in the loss of the star knobs, screws and swath plates.

• Manually tighten star knobs as tight as possible to ensure that they cannot work loose during operation due to vibrations

58

Pos: 60.60 /BA/Ei nstellungen/M ähwer ke/R ollen-Condi tioners/Roll en-C onditi oners Wahl ausstattung / CRI EasyC ut @ 3\mod_1204714232414_78.docx @ 72259 @ 2 @ 1

9.7 Adjusting the roller conditioner (optional extra/ CRI)

Settings

CRI-0-001

Figure 36:

General

The roller conditioner is supplied for use with leguminous vegetation or other leaf crops. The conditioning intensity can be adjusted by means of screws and tension springs to change the distance between, or the contact pressure on the rollers. The minimum distance (x) between the rollers should always be at least 2 mm.

Pos: 60.61 /BA/Ei nstellungen/M ähwer ke/R ollen-Condi tioners/Ei nstellen des Roll enabstandes EasyCut @ 3\mod_1204714648695_78.docx @ 72279 @ 2 @ 1

9.8 Adjusting the roller distance

Pos: 61 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-187-0

Figure 37:

The roller distance (X) can be adjusted by means of the screw (1) located at the right and the left sides of the machine. Loosen the counter nut (2) and make the adjustment by turning the screw (1).

Screw turned in direction 1 => distance is increased

Screw turned in direction 2 => distance is decreased

• Tighten the counter nut (2) again.

59

Maintenance

Pos: 62.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

10

Pos: 62.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

10.1 Special Safety Instructions

Pos: 62.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Reparatur-,Wartungs- und Rei nigungsarbeiten @ 299\mod_1412929917833_78.docx @ 2341058 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving and thus there is a risk of injuries or death.

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

• Perform work on the disc mower only if it is in the working position.

Pos: 62.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Bei unregel mäßiger Kontr olle der Messer kli ngen und H altebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos: 62.5 /Überschriften/Überschriften 3/P-T/PPr obel auf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

10.1.1 Test run

Pos: 62.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

Pos: 62.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

60

Pos: 62.8 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

Maintenance

10.2 Spare Parts

Pos: 62.9 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/WARNUNG - Ver wendung von nicht zug elassenen Ersatzteilen @ 308\mod_1417011577394_78.docx @ 2392925 @ @ 1

Pos: 62.10.1 /Ü berschriften/Ü berschriften 2/A-E/AAnzi ehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1

Warning! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

10.3 Tightening torques

Pos: 62.10.2 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit R egelgewi nde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

10.3.1 Metric Thread Screws with Control Thread

Pos: 62.10.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t R egelgewinde T abelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1

Pos: 62.10.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Stability class

29

42

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0

5.9

4.4

8.7

5.1

10

10

25

49

85

15

36

72

125

18

43

84

145

135

210

425

571

730

200

310

610

832

235

365

710

972

1050 1220

1100 1550 1800

1450 2100 2450

61

Maintenance

Pos: 62.10.5 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit F eing ewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1

10.3.2 Metric Thread Screws with Fine Thread

Pos: 62.10.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t F eingewi nde Tabell e @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1

Tightening torque in Nm (unless otherwise stated)

A

M12 x

1.5:

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Pos: 62.10.7 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit Senkkopf und Innensechskant @ 323\mod_1424945970760_78.docx @ 2484818 @ 3 @ 1

5.6

Stability class

8.8 10.9 12.9

Tightening torque (Nm)

88 130 152

145

222

368

465

787

800

213

327

525

662

249

382

614

775

1121 1312

1148 1635 1914

2100 2650

A = thread size

(stability class can be seen on screw head)

10.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 62.10.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innens echskant T abelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 62.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

Stability class

23

34

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5

4.7

3.5

7

4.1

8

8

20

39

68

12

29

58

100

15

35

67

116

108 160 188

168 248 292

340 488 568

A

BM 400 0234

62

Pos: 62.12 /Ü berschriften/Ü berschriften 3/A-E/A/Abweichende Anziehdrehmomente @ 369\mod_1441722353234_78.docx @ 2702740 @ 3 @ 1

10.3.4 Deviating Tightening Torques

Pos: 62.13 /BA/War tung/Drehmomente / Anziehdrehmomente/Abweichendes Dr ehmoment EasyC ut @ 391 \mod_1445869003328_78.docx @ 2801980 @ @ 1

Screws / nuts

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Pos: 62.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Bearing housing for blade drum

MA [Nm]

300

50

50

Maintenance

63

Maintenance

Pos: 62.15.1 /Ü berschriften/Ü berschriften 2/P-T/RR eifen @ 0\mod_1197357995667_78.docx @ 18075 @ 2 @ 1

10.4 Tyres

Pos: 62.15.2 /BA/Sicherheit/7. Gefahr enhinweise alt/Warnung - F alsche Rei fenmontage @ 0\mod_1197358162433_78.docx @ 18132 @ @ 1

Pos: 62.15.3 /Ü berschriften/Ü berschriften 3/P-T/RR eifen prüfen und pfl egen @ 0\mod_1197358037214_78.docx @ 18094 @ 3 @ 1

Warning! - Tyre fitting incorrect

Effect: Injuries or damage to the machine

• Fitting tyres requires sufficient knowledge and the availability of proper tools!

• If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the

KRONE dealer or a qualified tyre specialist.

• When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst.

• If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again.

• Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers.

10.4.1

Pos: 62.15.4.1 /BA/Wartung/Reifen/R eihenfolg e Bil d 6-Loch @ 4\mod_1213086131413_78.docx @ 86197 @ @ 1

Checking and maintaining tyres

1

6 3

4 5

2

KS-0-034

Fig. 38

Pos: 62.15.4.2 /BA/Wartung/Reifen/R eihenfolg e Rei fenmontage Text @ 4\mod_1213085759054_78.docx @ 86177 @ @ 1

When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10 operating hours after they have been mounted, check the wheel nuts and retighten them if necessary. After that, check them every 50 operating hours to make certain they are tight.

Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table.

Pos: 62.15.5 /BA/Wartung/Reifen/EasyCut/R eifen-Luftdr uck T abell e EC 2801/3201/3600 C V @ 128\mod_1346671021134_78.docx @ 1152664 @ @ 1

Type Tyre identification Tyre pressure [bar]

EasyCut 2801 CV

EasyCut 3201 CV

EasyCut 3600 CV

Pos: 62.15.6 /BA/Wartung/Reifen/EasyCut/R eifen-Anzugsmoment T abelle EC 2800/3200 C V_CR I @ 10\mod_1222266312984_78.docx @ 139682 @ @ 1

15.0/55-17 10 PR 1,5

Threading Key size Max. tightening torque [Nm]

M 18 x 1.5 24 black

265 galvanised

245

Pos: 62.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

64

Pos: 62.17 /Ü berschriften/Ü berschriften 2/A-E/B/Betriebsstoffe @ 174\mod_1371620600320_78.docx @ 1490571 @ 2 @ 1

10.5 Consumables

Pos: 62.18 /BA/War tung/Mähwer ke/Hi nweis Ein Öl wechsel am M ähhol m ist nicht erforderlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Note

No oil change is required on the cutter bar.

Pos: 62.19 /BA/War tung/Tabellen_F üll mengen/M ähwer ke/T echnische D aten Betriebsstoffe Füll meng en EC 2801/3201/3600 @ 378\mod_1443512140061_78.docx @ 2740035 @ @ 1

Designation Filling quantity

Front slewing gear top

Front slewing gear bottom

Input gearbox

Manual gearbox

(CV machines)

1,7 L

1 L

0,7 L

1,9 L

Cutterbar EasyCut 2801 CV 6,0 L

Cutterbar EasyCut 3201 CV 7,0 L

Pos: 62.20 /BA/War tung/Zei tinter valle an den Getrieben 200 h @ 0\mod_1196951919921_78.docx @ 15373 @ 3 @ 1

Cutterbar EasyCut 3600 CV 8,0 L

Biodegradable consumables on request.

10.5.1 Oil Level Check and Oil Change Intervals (Gearboxes)

Specification

SAE 90

Maintenance

Pos: 62.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours

(but at least once a year).

• Before using the machine always check the oil level.

• With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

65

Maintenance

Pos: 62.22.1 /Ü berschriften/Ü berschriften 2/P-T/SSchwenkg etriebe @ 7\mod_1215583568595_78.docx @ 104071 @ 2 @ 1

10.6 Swivel Gear

Pos: 62.22.2 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Schwenkgetriebe oberer T eil EC 2800/3200 @ 10\mod_1222319906505_78.docx @ 139758 @ @ 1

Figure 39

Pos: 62.22.3 /BA/Wartung/Öl kontroll e_Wechsel/Schwader/Schwenkg etriebe/Schwenkgetri ebe T ext oberer ( 1) @ 7\mod_1215583755173_78.docx @ 104093 @ @ 1 The swivel gear consists of an upper (1) and lower (2) gearbox. upper (1) part of the swivel gear

Pos: 62.22.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle_ALT/Öl kontrolle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 62.22.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel_ALT/Ölwechsel Version3 @ 1 \mod_1201255900073_78.docx @ 52826 @ @ 1

Oil change:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Screw out the oil drain plug (2)

• Collect the used oil in a suitable drip pan

• Screw in the oil drain plug (2)

• Top up the oil (3) (oil level up to hole (1))

• Screw the inspection screw (1) and locking screw (3) back in.

Pos: 62.22.6 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel @ 0 \mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 62.22.7 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 62.22.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

66

Pos: 62.22.9 /BA/Wartung/Öl kontroll e_Wechsel/Schwader/Schwenkg etriebe/Schwenkgetri ebe T ext unterer (2) @ 7 \mod_1215583883407_78.docx @ 104113 @ @ 1 lower (2) part of the swivel gear

Pos: 62.22.10 /BA/Wartung/Öl kontr olle_Wechsel/M ähwer ke/Bil d Schwenkgetri ebe unter er T eil EC 2800/3200 @ 10 \mod_1222320414770_78.docx @ 139780 @ @ 1

Maintenance

Figure 40

Pos: 62.22.11 /BA/Wartung/Öl kontr olle_Wechsel/Öl kontr olle_ALT/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.docx @ 15649 @ @ 1

Oil level check:

• For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Pos: 62.22.12 /BA/Wartung/Öl kontr olle_Wechsel/Ölwechsel_ALT /Öl wechsel Schwenkg etriebe unten EC 2800/3200/3210/4013 @ 10 \mod_1222321147411_78.docx @ 139801 @ @ 1

Oil change:

• For time intervals, see Chapter " Oil Level Check and Oil Change Intervals (Gearboxes)".

• Punch bolt (3) out of its housing and remove the lower suspension arm holder (4).

• Unscrew the oil drain plug (5) (under the gearbox (6)).

• Collect the used oil in a suitable drip pan

• Fit the oil drain plug (5) with a new seal.

• Top up the oil through bore hole (2) (oil level up to bore hole (1)).

Pos: 62.22.13 /BA/Wartung/Öl kontr olle_Wechsel/Ölqualität /Öl meng e: siehe Kapi tel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 62.22.14 /BA/Wartung/Öl kontr olle_Wechsel/Hi nweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 62.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

67

Maintenance

Pos: 62.24.1 /Ü berschriften/Ü berschriften 2/A-E/EEi ngangsgetriebe @ 0\mod_1197005979596_78.docx @ 15454 @ 2 @ 1

10.7 Input gearbox

Pos: 62.24.2 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 62.24.3 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild Eing angsgetriebe EC 28/32 CV CRI @ 3\mod_1204725801898_78.docx @ 72508 @ @ 1

EC-0-040

Fig. 41

Pos: 62.24.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole 2) Drain plug

3) Filler plug / oil filling hole

Pos: 62.24.5 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität/Öl meng e: siehe Kapi tel Technische Daten der Maschi ne @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 62.24.6 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 62.24.7 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Pos: 62.24.8 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 62.24.9 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 62.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

68

Pos: 62.26.1 /Ü berschriften/Ü berschriften 2/K-O/MM äherantri ebsg etriebe @ 9\mod_1221045800746_78.docx @ 131475 @ 2 @ 1

Maintenance

10.8 Mower Drive Gearbox

Pos: 62.26.2 /BA/Wartung/Hinweis Ölstandskontroll e in Ar beitsstellung und in waager echter Stellung der M aschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 62.26.3 /BA/Wartung/Öl kontroll e_Wechsel/M ähwer ke/Bild M äher antriebsgetri ebe EC B 870 @ 240\mod_1395132294978_78.docx @ 1890002 @ @ 1

EC-041-2

Fig. 42

Pos: 62.26.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel / Öl kontroll e:Legende zu Gr afi k Kontrollschraube / Abl assschr aube / Einfüllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole 2) Drain plug

3) Filler plug / oil filling hole

Pos: 62.26.5 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität/Öl menge: si ehe Kapitel Technische D aten der M aschine @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 62.26.6 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134 \mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 62.26.7 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Pos: 62.26.8 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 62.26.9 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 62.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

69

Maintenance

Pos: 62.28.1 /Ü berschriften/Ü berschriften 2/K-O/OÖlstandskontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

10.9

Pos: 62.28.2 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

10.9.1 Oil change

Pos: 62.28.3 /BA/Wartung/Mähwerke/Hi nweis Ei n Öl wechsel am M ähhol m ist nicht erfor derlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Pos: 62.28.4 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Note

No oil change is required on the cutter bar.

10.9.2 Checking the oil level

Pos: 62.28.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 62.28.6 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Pos: 62.28.7 /Ü berschriften/Ü berschriften 3/K-O/MM ähholm ausrichten @ 0\mod_1197017956815_78.docx @ 16042 @ 3 @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

10.9.3

Pos: 62.28.8 /BA/Wartung/Mähwerke/M ähhol m ausrichten EasyC ut @ 3\mod_1204721803648_78.docx @ 72358 @ @ 1

Aligning the Cutter Bar

Fig. 43

Oil level check

• Align the cutter bar using a spirit level (1).

Crosswise

• Lay the spirit level on top of the cutting disc hub parallel to the direction of travel.

Pos: 62.28.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Lengthwise

• Lay the spirit level (1) on top of two mower discs.

EC-0-001

70

Pos: 62.28.10 /BA/Wartung/M ähwer ke/Öl kontr olle M ähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1

Maintenance

• Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop

Pos: 62.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-003

Fig. 44:

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutting disc hub

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

71

Maintenance

Pos: 62.30.1 /Ü berschriften/Ü berschriften 2/K-O/KKontroll e der M ähklingen und Messer halterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

10.10 Checking the Cutter Blades and Blade Holder

Pos: 62.30.2 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Fehl ende und beschädigte M ähklingen und M ähklingenhal ter ungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Pos: 62.30.3 /Ü berschriften/Ü berschriften 3/K-O/MM ähkli ngen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

10.10.1 Cutter Blades

Pos: 62.30.4 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 62.30.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - Z u geri nge M aterialstär ke an den Mähkling en_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 62.30.6 /BA/Wartung/Mähwerke/M ähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

1

EC 253 0

Fig. 45

Pos: 62.30.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

72

Pos: 62.30.8 /BA/Wartung/Mähwerke/M esserschraub / M esserschnell verschl uss/M esserschraubverschluss H altebolzen 14 mm @ 0 \mod_1197267907375_78.docx @ 16425 @ 3 @ 1

10.10.2 Blade screw connection

Maintenance

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 62.30.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 46 min. 14 mm

EC-240-0

73

Maintenance

Pos: 62.30.10 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschnell verschluss H altebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1

10.10.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

Pos: 62.30.11 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 47 min. 14 mm

EC-239-0

74

Pos: 62.30.12 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Bl attfeder n @ 0\mod_1197268274609_78.docx @ 16464 @ 3 @ 1

10.10.4 Periodical Inspection of the Leaf Springs

Maintenance

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damages at least once a day or after contact with foreign objects.

• The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.

1 1

EC 225 0

Fig. 48

Pos: 62.30.13 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Use only original Krone spare parts to replace the leaf springs.

75

Maintenance

Pos: 62.30.14 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Messerteller bzw. -trommeln @ 0\mod_1197268487390_78.docx @ 16483 @ 3 @ 1

10.10.5 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

EC-0-211

Fig. 49

Pos: 62.30.15 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

76

Pos: 62.30.16 /BA/Wartung/M ähwer ke/Verschlei ssgrenze für A uswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1

10.10.6 Abrasion Limit

Maintenance

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

Pos: 62.30.17 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-226-0

Fig. 50

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

77

Maintenance

Pos: 62.30.18 /Ü berschriften/Ü berschriften 2/K- O/MMesser wechsel an M essertell ern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1

10.11 Blade Changing on Cutting Discs

Pos: 62.30.19 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Schnell rotier ende Messer teller /Messertr ommel n_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 62.30.20 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Sich lösende M ähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Pos: 62.30.21 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

78

Pos: 62.30.22 /Ü berschriften/Ü berschriften 3/K- O/MMesserschr aubverschl uss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1

10.11.1 Blade Screw Connection

Pos: 62.30.23 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschr aubverschl uss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1

Maintenance

EC-0-250

Pic. 51

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

Pos: 62.30.24 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

79

Maintenance

Pos: 62.30.25 /Ü berschriften/Ü berschriften 3/K- O/MMesserschnell verschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1

10.11.2 Blade Quick-Fit Device

Pos: 62.30.26 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschnellverschluss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1

2 3 4

5

EC-251-0

Fig. 52

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Pos: 62.30.27 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

80

Pos: 62.30.28 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1

10.12 Replacing the linings

Maintenance

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 53

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

Pos: 62.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-252-0

Fig. 54

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the

lower surface

of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

81

Maintenance

Pos: 62.32 /Ü berschriften/Ü berschriften 2/K-O/KKr eisel nabe mit Schersicherung (opti onal) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1

10.13 Rotary hub with shear fuse (optional)

Pos: 62.33 /BA/War tung/Mähwer ke/Schersicherung/Bil d Mähhol m Aufstellung EC 2801 CV / EC 3201 C V @ 312\mod_1421137424502_78.docx @ 2416067 @ @ 1

Fig. 55:

Pos: 62.34 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

82

Pos: 62.35 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M essertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 62.36 /BA/War tung/Mähwer ke/Schersicherung/Legende M ähhol m Aufstellung EasyC ut´s A,B,R E,LE @ 99\mod_1330074124805_78.docx @ 889331 @ @ 1

Pos: 62.37 /BA/War tung/Mähwer ke/Schersicherung/Beschrei bung Schersicher ung R E,LE @ 99\mod_1330074896634_78.docx @ 889358 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE) and left-hand (anti-clockwise) threading (LE), the nuts (2) and pinion shaft (4) for left-hand threading (LE) have a distinctive grove (a, b).

• Left-handed (LE) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 62.38 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

83

Maintenance

Pos: 62.39 /Ü berschriften/Ü berschriften 2/K-O/KKr eisel nabe mit Schersicherung (opti onal) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1

10.14 Rotary hub with shear fuse (optional)

Pos: 62.40 /BA/War tung/Mähwer ke/Schersicherung/Bil d Mähhol m Aufstellung EC 3600 CV @ 312 \mod_1421132668365_78.docx @ 2416036 @ @ 1

Fig. 56:

Pos: 62.41 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

84

Pos: 62.42 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M essertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 62.43 /BA/War tung/Mähwer ke/Schersicherung/Legende M ähhol m Aufstellung EasyC ut´s A,B,R E,LE @ 99\mod_1330074124805_78.docx @ 889331 @ @ 1

Pos: 62.44 /BA/War tung/Mähwer ke/Schersicherung/Beschrei bung Schersicher ung R E,LE @ 99\mod_1330074896634_78.docx @ 889358 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE) and left-hand (anti-clockwise) threading (LE), the nuts (2) and pinion shaft (4) for left-hand threading (LE) have a distinctive grove (a, b).

• Left-handed (LE) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 62.45 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

85

Maintenance

Pos: 62.46 /BA/War tung/Mähwer ke/SchersicherungNach dem Abscher en EasyC ut @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1

10.14.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b

1 c

10

EC-255-1

Fig. 57

86

Pos: 64 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

87

Maintenance

Pos: 65.1 /Überschriften/Überschriften 2/A-E/DDruckspeicher @ 38\mod_1265705629261_78.docx @ 349236 @ 2 @ 1

10.15 Accumulator (optional)

Pos: 65.2 /BA/Sicher heit/H ydr aulik/Gefahr Unter hohem Druck stehende Flüssigkeiten. @ 38\mod_1265808735198_78.docx @ 349461 @ @ 1

DANGER! – Liquids under high pressure.

Liquids penetrate the skin and cause serious injuries.

• Repair work on the hydraulic system may be performed by specialist workshops only.

Pos: 65.3 /BA/Wartung/Dr uckspeicher/GEFAHR! – Vorgespannte Energiespeicher (Feder , Druckspeicher, H ydrauli kzylinder). @ 38\mod_1265808828870_78.docx @ 349485 @ @ 1

DANGER! – Pretensioned energy stores (spring, accumulator, hydraulic cylinder).

Pos: 65.4 /BA/Wartung/Dr uckspeicher/Druckspeicher Bild EC 2801 / EC 3201 @ 38\mod_1265809544605_78.docx @ 349560 @ @ 1

Death or serious injuries.

Before working on the system, release the oil pressure.

1

2

3

EC-309-0

Fig.58

Pos: 65.5 /BA/Wartung/Dr uckspeicher/kei ne mechanischen Bearbeitung en Schweiß- Lötarbeiten vor nehmen @ 38\mod_1265808920745_78.docx @ 349509 @ @ 1 Do not perform any welding or soldering work or any mechanical processing on the accumulator

(1). The accumulator (1) is filled with nitrogen.

Pos: 65.6 /BA/Wartung/Dr uckspeicher/Druckspeicher Einführtext @ 38\mod_1265809824433_78.docx @ 349584 @ @ 1 The amount of pressure in the accumulator (1) specifies the time sequence for lifting of the mowing unit and subsequent raising of the machine into the transport position. Therefore, a certain pressure must be set depending on the machine type (see table below). The pressure can be read off on the pressure gauge (2).

Pos: 65.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

88

Pos: 65.8 /BA/Wartung/Dr uckspeicher/Druckspeicher @ 312\mod_1420709466806_78.docx @ 2411051 @ @ 1

Maintenance

Pos: 66 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Increasing / reducing the preload pressure

• Switch off and disengage the PTO

• Secure the tractor and attached machine against rolling away.

• Open the shut-off valve (3) on the accumulator using a wrench (W/F 8)

• Actuate the single-action control unit (red 1) to lift the mowing unit and continue moving the machine into the transport position

• Close the shut-off valve on the left lifting cylinder of the wheel arm

• Using the tractor hydraulics, increase the maximum pressure (approx. 200 bar) in the accumulator

• Close the shut-off valve (3) on the accumulator

• Set the tractor hydraulics to “Lower”

• Slightly open the shut-off valve (3) on the accumulator and reduce the pressure in the accumulator until the value for your machine type is reached (see table)

Type [bar]

EasyCut 2801 CV 65

EasyCut 3201 CV 80

EasyCut 3600 CV 80

• Close the shut-off valve (3) on the accumulator

• Open the shut-off valve on the left lifting cylinder of the wheel arm

Note

After setting the pressure, check the time sequence. Ensure that the mowing unit is lifted before the machine is raised into the transport position.

If this is not the case, check whether the correct pressure is indicated on the pressure gauge and reset if required (repeat process as described above).

If the correct pressure is indicated, check at the lowest set cutting height whether the plunger rod of the cylinder is fully retracted.

If this is not the case, increase the pressure in the accumulator as described above until the time sequence is obtained.

89

Maintenance – lubrication chart

Pos: 67.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmier plan @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

11

Pos: 67.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

– lubrication chart

11.1 Special Safety Instructions

Pos: 67.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 67.4 /Überschriften/Überschriften 2/F-J/GGel enkwell e @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

11.2 PTO shaft

Pos: 67.5 /BA/Wartung/Gel enkwelle schmier en/Abschmier en Gelenkwelle EasyCut 100 h @ 44 \mod_1275544141265_78.docx @ 392033 @ @ 1

Pos: 67.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 59

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

90

Pos: 67.7 /Überschriften/Überschriften 2/A-E/AAbschmi eren der Z wischengel enkwll e @ 35\mod_1257933354660_78.docx @ 334907 @ 2 @ 1

11.3 Lubricating the intermediate PTO shaft

Pos: 67.8 /BA/Wartung/Gel enkwelle schmier en/Abschmier en Z wischengelenkwll e EC 2800/3200 @ 10\mod_1222323894458_78.docx @ 139917 @ @ 1

Maintenance – lubrication chart

Pos: 67.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1 2 AMT-1-023

Figure 60:

The profile pipes on the intermediate PTO shaft must be lubricated every 20 operating hours.

To do this, manually push back the guard (2) and twist the protective tubes in opposite directions until the lubrication point becomes visible.

91

Maintenance – lubrication chart

Pos: 67.10 /Ü berschriften/Ü berschriften 2/P-T/SSchmier plan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

11.4 Lubrication Chart

Pos: 67.11 /BA/War tung/Mähwer ke/EasyC ut / AM Mähwer ke/Schmier pläne/Schmi erplan EC 2801/3201 @ 38\mod_1265704530495_78.docx @ 349214 @ @ 1

Figure 61:

92

EC-310-0

(CV)

10h

Figure 62:

Pos: 68 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

10h

(CV)

10h

10h

Maintenance – lubrication chart

10h

EC-307-0

93

Placing in Storage

Pos: 69.1 /Überschriften/Überschriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1

12 Placing in Storage

Pos: 69.2.1 /BA/Einl agerung/M aschine an ei nem trockenem Ort abstellen @ 70\mod_1305630069850_78.docx @ 638292 @ @ 1

• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Pos: 69.2.2 /BA/Einl agerung/Vor der Ei nwinter ung die Maschi ne innen und auß en gr ündlich reinig en @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1

Pos: 69.2.3 /BA/Einl agerung/Gel enkwelle auseinanderziehen und ei nfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1

• Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.

Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Pos: 69.2.4 /BA/Einl agerung/Alle Gel enkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1

• Oil all joint points!

Pos: 69.2.5 /BA/Einl agerung/Lackschäden ausbesser n, blanke Stellen gründlich mit R ostschutzmittel konser vi eren @ 70\mod_1305630900253_78.docx @ 638320 @ @ 1

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Pos: 69.2.6 /BA/Einl agerung/Alle beweglichen Bauteile über prüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1

Pos: 69.2.7 /BA/Einl agerung/Ver wenden Si e nur Original-KR ONE- Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

• Use only original KRONE replacement parts.

Pos: 69.2.8 /BA/Einl agerung/Sammelliste erstell en @ 70\mod_1305626681125_78.docx @ 638264 @ @ 1

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Pos: 69.3 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

94

Pos: 69.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1

Before the Start of the New Season

13

Pos: 69.5 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Before the Start of the New Season

13.1 Special Safety Instructions

Pos: 69.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 69.7 /Überschriften/Überschriften 2/P-T/PPr obel auf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1

13.2 Test run.

Pos: 69.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Mähwer k muss auf Boden auflieg en @ 11\mod_1223615241207_78.docx @ 148217 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 69.9 /BA/Einl agerung/EasyCut / AM M ähwer ke/Vor der Saison ohne Bereifung @ 3\mod_1204731533226_78.docx @ 72767 @ @ 1

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

Pos: 69.10 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung l üften vor der Saison @ 3\mod_1204731645242_78.docx @ 72787 @ @ 1

• Vent the friction clutch to release the adhesion of the friction lining.

Pos: 69.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

95

Before the Start of the New Season

Pos: 69.12 /Ü berschriften/Ü berschriften 2/P-T/RR eibkuppl ung @ 3\mod_1204782451808_78.docx @ 72905 @ 2 @ 1

13.3 Friction Clutch

Pos: 69.13 /BA/Sicherheit/R eibkuppl ung/Achtung - Manipulation an der R eibkuppl ung @ 3\mod_1204732138258_78.docx @ 72825 @ @ 1

Pos: 69.14 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung entlüften @ 3\mod_1204732297351_78.docx @ 72885 @ @ 1

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

Pos: 69.15 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

2

1

EC-257-0

Fig. 63

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 70 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

96

Pos: 71 /Layout M odul e /Di ese Seite ist bewusst freig elassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1

This page has been left blank deliberately!!

Pos: 72 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Before the Start of the New Season

97

Special equipment

Pos: 73.1 /Überschriften/Überschriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1

14

Pos: 73.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Special equipment

14.1 Special Safety Instructions

Pos: 73.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

Pos: 73.4 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/H ochschnittkufen EasyC ut @ 3\mod_1204783761105_78.docx @ 72974 @ 2 @ 1

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

14.2 Adjusting Skids

2

1

3

Pos: 74 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-192-1

Fig. 64

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

98

Pos: 75 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut 3201 C V ; EasyC ut 3600 CV für Querförderband @ 378 \mod_1443617276872_0.docx @ 2742507 @ @ 1

EasyCut 3201 CV, EasyCut 3600 CV

Pos: 76.1 /Überschriften/Überschriften 2/P-T/QQuerför der er @ 10\mod_1222328267020_78.docx @ 140070 @ 2 @ 1

Special equipment

14.3 Cross conveyor

Pos: 76.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweise/Warnung - Beschädigte oder unlesbare Warnbildzeichen @ 120\mod_1343305789479_78.docx @ 1099853 @ @ 1

WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

Pos: 76.3 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/Querförderer/Querförderer T ext allgemei n @ 10\mod_1222328367161_78.docx @ 140095 @ @ 1 The KRONE cross conveyor is equipped with all the necessary safety devices (protective devices). However, it is not possible to eliminate all the potential hazards on this additional equipment as this would impair the machine's full functional capability. You will find corresponding danger warnings which warn against any remaining dangers on the machine.

Pos: 76.4 /BA/Sicher heit/Sicher heitshinweise an der Maschi ne @ 1\mod_1201937861961_78.docx @ 55783 @ 2 @ 1

14.4 Safety Instructions on the Machine

Pos: 76.5 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

The safety instructions on the machine warn of residual risks associated with the machine. They consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters.

99

Special equipment

Pos: 76.6 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/Querförderer/Lage der Sicher hei tsaufkl eber am Querförderer @ 10 \mod_1222331106114_78.docx @ 140330 @ 2 @ 1

14.5 Position of the Adhesive Safety Stickers on the Cross Conveyor

LH RH

4 4

1 5 2 1

Fig. 65

Pos: 76.7.2 /Layout M odule /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

RH = right-hand side of the machine / LH= left-hand side of the machine

3

100

Pos: 76.7.3 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /942/942 200 1 ( 2x) Bestell-Nr. ( nur für Querförderband beginnt mit 1.) @ 378\mod_1443526473473_78.docx @ 2740066 @ @ 1

1) Order no. 942 200 1 (2x)

Pos: 76.7.4 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /942/942 200 1 Bild/Text @ 190\mod_1381231441837_78.docx @ 1623000 @ @ 1

Special equipment

Danger due to rotating machine parts.

When approaching the danger zone, there is a risk of being drawn in by the rotating machine parts.

• Keep a sufficient distance from rotating machine parts.

Pos: 76.7.5 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /939/939 472 2 ( 1x) Bestell-Nr. @ 308\mod_1416998387949_78.docx @ 2391926 @ @ 1

2) Order No. 939 472 2 (1x)

Pos: 76.7.6 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /939/939 472 2 Bild/Text @ 200\mod_1385457358736_78.docx @ 1683448 @ @ 1

939 472- 2

Pos: 76.7.7 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /939/939 469 1 ( 1x) Bestell-Nr. @ 308\mod_1416994662404_78.docx @ 2391895 @ @ 1

3) Order no. 939 469 1 (1x)

Pos: 76.7.8 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /939/939 469 1 Bild/Text @ 200\mod_1385456794853_78.docx @ 1683380 @ @ 1

Danger due to impact

Risk of death due to swivelling movements of the machine.

• Ensure that there is nobody in the swivel range of the machine.

• Maintain distance from moving machine parts.

Pos: 76.7.9 /BA/Sicherheit/4. Sicherheitsaufkleber/EU - ISO /942/942 196 1 ( 2x) Bestell-Nr. @ 271\mod_1402898285840_78.docx @ 2044144 @ @ 1

4) Order no. 942 196 1 (2x)

Pos: 76.7.10 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /942/942 196 1 Bil d/T ext @ 203\mod_1386061378150_78.docx @ 1698142 @ @ 1

Danger due to impacts or crushing

Danger to life from machine parts folding down or lowering.

• Ensure that there is nobody in the swivel range of the machine parts.

• Maintain distance from moving machine parts.

Danger due to crushing or shearing

Risk of injury due to crushing or shearing points on moving machine parts.

• While parts are moving, never reach into areas where there is a risk of being crushed.

942 196 -1

Pos: 76.7.11 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /27 010/27 010 148 0 (1x) Bestell-Nr. @ 378\mod_1443601687581_78.docx @ 2741788 @ @ 1

5) Order No. 27 010 148 0 (1x)

Pos: 76.7.12 /BA/Sicherheit/4. Sicher hei tsaufkl eber/EU - ISO /27 010/27 010 148 0 Bild/T ext @ 242\mod_1395647187637_78.docx @ 1902247 @ @ 1

Danger from shock and crush

The sinking cross conveyor belt causes a danger to life.

• Make sure that there is no one between machine and cross conveyor belt.

• Do not stay under the raised cross conveyor belt before it is secured with the stop cock against accidental lowering.

27 010 148 0

Pos: 76.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

101

Special equipment

Pos: 76.9 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/Querförderer/Gefahr Lag e der Sicher heitsaufkl eber an der M aschine beacht en @ 10\mod_1222331033192_78.docx @ 140309 @ @ 1

Danger! - Failure to observe adhesive safety stickers on the basic machine!

Effect: Danger to life or serious injuries.

Observe also the adhesive safety stickers on the basic machine (see in chapter on Safety

"Position of the Adhesive Safety Stickers on the Machine").

Pos: 76.10 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/Allgemei n QF B EC 2800/3200/3210/4013 @ 10\mod_1222332423208_78.docx @ 140417 @ 2 @ 1

14.6 General

The cross conveyor makes it possible to form a double swath. To form a double swath, the cross conveyor is swivelled down from the raised position to the conditioner hydraulically.

During this rotation process, the conveyor belt is automatically turned on. The speed of the conveyor belt can be pre-set with the aid of a rotary potentiometer (3). This setting determines the discharge distance of the crops. For the building of a single swath, the cross conveyor will be rotated from the conditioner hydraulically. The conveyor belt switches off automatically.

Pos: 76.11 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/War nhi nweis Straß enfahrt/Transport @ 10\mod_1222332983161_78.docx @ 140438 @ @ 1

Warning - Transport / road travel

Effect: Damage to the machine

The cross conveyor must be moved to the working position for transport of the machine.

Pos: 76.12 /Ü berschriften/Ü berschriften 3/F-J/HH ydr auli k @ 35\mod_1257935807425_78.docx @ 334930 @ 3 @ 1

14.6.1 Hydraulics

Pos: 76.13 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/H ydrauli kanschluss @ 10\mod_1222333356161_78.docx @ 140459 @ @ 1

Connect the hydraulic lines as described in the chapter on Start-up entitled "Connecting the

Hydraulic Lines".

Pos: 76.14 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild EC 2800/3200 @ 10\mod_1222069773288_78.docx @ 138632 @ @ 1

Figure 66

Pos: 76.15 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/Anschl uss H ydr auli kl eitung opti on Querför der band EC2800/3200 Steuerger ät ( 3) @ 10\mod_1221818786867_78.docx @ 138284 @ @ 1

Pos: 76.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

With the cross conveyor only

Single-action control unit (3) (red 3):

• Raises and lowers the cross conveyor.

102

Pos: 76.17 /Ü berschriften/Ü berschriften 2/F-J/FFunkti on der Schalter Bedieneinhei t @ 35\mod_1257922602863_78.docx @ 333387 @ 2 @ 1

14.7 Function of the switches on the control unit

Pos: 76.18 /BA/Bedienung /EasyC ut/Gezogene/F unktion der Schalter Bedi enei nheit EC 28 00/3200 @ 10\mod_1222155191780_78.docx @ 139011 @ @ 1

Special equipment

Pos: 76.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 67:

The control unit can be used to adjust the speed of the cross conveyor. The following table explains the function of the individual switches.

Item

1

2

3

Designation

Pilot lamp (red)

Flip switch

Function

Lit when the control unit is turned on.

Top: Control unit on

Bottom: Control unit off

Rotary potentiometer The rotary potentiometer can be used to adjust the speed of the cross-conveyor belt. clockwise = faster anticlockwise = slower

103

Special equipment

Pos: 76.20 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/Ei nstellung Tr ansportband @ 10\mod_1222333861895_78.docx @ 140480 @ 2 @ 1

14.8 Setting Conveyor Belt

The conveyor belt must be tensioned to an expansion of approx. 0.6%.

4

3

EC-202-0

Pos: 76.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Figure. 68

To do this:

• Loosen the bearing bolts (4) on the right-hand and left-hand sides of the conveyor belt.

• Use the adjustment screws (3) on the right-hand and left-hand sides to relieve the conveyor belt.

• Mark the conveyor belt at a distance of a = 1000 mm.

• Use the adjustment screws (3) to tighten the conveyor belt until the marks have a dimension of a = 1006 mm

.

• Tighten the bearing bolts (4) on the right and left (see in Maintenance chapter "Tightening

Torques").

104

Pos: 76.22 /Ü berschriften/Ü berschriften 2/F-J/HH ydr auli kanlage @ 0\mod_1197278455041_78.docx @ 16905 @ 2 @ 1

Special equipment

14.9 Hydraulic system

Pos: 76.23 /BA/Sicherheit/2. Vorangestellte WarnhinweiseWarnung - Flüssigkeiten unter Druck / U mgang mi t Leckagen ( 2016-05-17 13:20:19) @ 273\mod_1403616315353_78.docx @ 2053221 @ @ 1

WARNING!

Risk of injury as a result of incorrect handling of liquids under high pressure.

Effect: Escaping high-pressure liquids can penetrate the skin and cause serious injury.

Repair work on the hydraulic system may only be performed by authorised KRONE professional workshops.

• Depressurise the system before disconnecting lines.

• When searching for leaks, use suitable aids and wear protective goggles.

• High-pressure liquid that is escaping from a small opening is virtually invisible. Therefore, you should use a piece of cardboard or something similar when searching for leaks. Protect your hands and body.

• If liquid penetrates the skin, consult a doctor immediately. The liquid must be removed from the body as quickly as possible. Danger of infection! Physicians who are not familiar with this area must consult appropriate information from a competent medical source.

• Check hydraulic hoses regularly and replace if there are any signs of damage or ageing!

The replacement lines must comply with the requirements of the device manufacturer.

• Ensure that all line connections are tight before the pressure in the system builds up again.

Pos: 76.24 /Ü berschriften/Ü berschriften 3/F-J/FFüll meng en und Schmier mittel bezeichnungen @ 35\mod_1257941488816_78.docx @ 334961 @ 3 @ 1

14.9.1 Filling Quantities and Lubricant Designations

Pos: 76.25 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der erTabelle F üll mengen EC 3201CV/3600C V Bordhydrauli k @ 378\mod_1443530272227_78.docx @ 2740715 @ @ 1

Pos: 76.26 /BA/War tung/Zei tinter valle bei Bi oöl en ei nhalten @ 10\mod_1222336982598_78.docx @ 140714 @ @ 1

Designation

Oil tank

Filling quantity

10 L

Specification

HLP 46 (ISO VG 46)

Pos: 76.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Observe maintenance intervals

Effect: Long expected service life of machine

• With bio-degradable oils always observe the change intervals because of the ageing of the oils.

105

Special equipment

Pos: 76.28 /Ü berschriften/Ü berschriften 3/K-O/OÖl behälter @ 10\mod_1222335200051_78.docx @ 140543 @ 3 @ 1

14.9.2 Oil Tank

Pos: 76.29 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/Öl behälter Bil d EC 2800/2801 3200/3201 3210/4013 @ 39\mod_1268043303394_78.docx @ 357667 @ @ 1

Figure 69

Pos: 76.30 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/Bor dhydrauli k allgemei n @ 10\mod_1222335092723_78.docx @ 140522 @ @ 1 Pressure is supplied to the on-board hydraulic system of the machine through its own hydraulic pump (1). The hydraulic pump (1) is connected to the lower part of the main gearbox by a flange and requires no maintenance.

Pos: 76.31 /BA/War tung/Hinweis Ölsorte nicht mischen. @ 10\mod_1222334992520_78.docx @ 140501 @ @ 1

Pos: 76.32 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note! - Do not mix different types of oil.

Effect: Damage to the machine

• Never mix different types of oil.

• Before changing the type of oil, consult customer service. Never use engine oil.

106

Pos: 76.33 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/H ydrauli k Ölstandskontrolle Bil d EC 2800/2801 3200/3201 3210/4013 @ 39\mod_1268042289691_78.docx @ 357642 @ @ 1

Special equipment

Pos: 76.34 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

Figure 70

14.9.3 Checking the oil level

Pos: 76.35 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/H ydrauli k-Ölstandskontroll e @ 10\mod_1222335584255_78.docx @ 140585 @ @ 1

Check the hydraulic oil level after every 10 operating hours of the cross conveyor.

To do this:

• Lower the machine and switch off the engine.

• Unscrew and remove the ventilation filter (2) (with measuring rod).

• • Use a lint-free cloth to clean the ventilation filter (2) and insert it again completely.

• Pull out the ventilation filter (2) again.

• The oil level must lie between the min. and max. mark.

• Top off with hydraulic oil if necessary.

• Screw in and tighten the ventilation filter (2).

Pos: 76.36 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

14.9.4 Oil change

Pos: 76.37 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/H ydrauli k-Öl wechsel @ 10\mod_1222335966973_78.docx @ 140673 @ @ 1

Change the hydraulic oil every 500 hours (but at least once a year).

• Unscrew and remove the ventilation filter (2) (with measuring rod).

• Screw out the oil drain plug (3).

• Collect the used oil in a suitable drip pan.

• Screw in the oil drain plug (3).

• Top up oil (2) (the oil level must lie between the min. and max. mark).

• Screw in and tighten the ventilation filter (2).

Pos: 76.38 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

107

Special equipment

Pos: 76.39 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/H ydrauli kölfilter ersetzen EC 2800/2801 3200/3201 3210/4013 @ 39\mod_1268041642722_78.docx @ 357617 @ 3 @ 1

14.9.5 Replacing the hydraulic oil filter

Pos: 76.40 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Figure 71

Note

Ensure total cleanliness when changing the filter

Properly dispose of filter cartridge that was removed

Replace the hydraulic oil filter before every season (but at least once year)

• Unscrew the screw cover (1).

• Lift the filter insert (2) and allow hydraulic oil to drip out.

• Remove the filter insert and dispose of it correctly.

• Moisten the seal surface of the new filter insert with oil and set it in place.

• Tighten the screw cover (1).

108

Pos: 76.41 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/Schmi erstellen am Querför der band Ü berschrift @ 39\mod_1268035019222_78.docx @ 357481 @ 2 @ 1

14.10 Lubrication points on the cross conveyor

Pos: 76.42 /BA/Sonderausstatung/EasyC ut / AM M ähwer ke/Querför der er/Schmi erstellen am QF B @ 39\mod_1268056680628_78.docx @ 357820 @ @ 1

50h

Special equipment

Pos: 78 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig.72

50h

50h

EC-313-0

109

Disposal of the machine

Pos: 79 /Ü berschriften/Überschriften 1/A-E/Entsorgung der M aschine @ 274\mod_1404207309028_78.docx @ 2060455 @ 1 @ 1

15

Pos: 80 /BA/Entsorgung der Maschi ne/Die M aschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1

Disposal of the machine

15.1

=== Ende der Liste für T extmar ke Inhalt ===

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

110

16 Index

A

Abrasion Limit ..................................................... 77

Accumulator ........................................................ 88

Adjusting Skids ................................................... 98

Adjusting the conditioner plate ........................... 55

Adjusting the cutting height ................................ 50

Adjusting the Guards .......................................... 51

Adjusting the roller conditioner (optional extra/

CRI) ................................................................. 59

Adjusting the roller distance................................ 59

Adjusting the Tedder Speed ............................... 54

After Shearing Off ............................................... 86

Aligning the Cutter Bar ........................................ 70

Ambient Temperature ......................................... 26

Attached devices ................................................ 14

Attaching Safety Labels and Information Labels 25

B

Before mowing .................................................... 44

Before the Start of the New Season ................... 95

Blade Changing on Cutting Discs ....................... 78

Blade Quick-Fit Device ................................. 74, 80

Blade screw connection ...................................... 73

Blade Screw Connection .................................... 79

C

Checking and maintaining tyres ......................... 64

Checking the Cutter Blades and Blade Holder ... 72

Clamp and Buffer ................................................ 42

Clutching points .................................................. 29

Commissioning ................................................... 28

Connecting the hydraulic lines ............................ 33

Connecting the Operation ................................... 34

Consumables ...................................................... 65

Contact................................................................ 17

Cross conveyor ................................................... 99

Cutter Blades ...................................................... 72

D

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 13

Detaching the machine ....................................... 48

Deviating Tightening Torques ............................. 63

Direction Information ............................................. 8

Directories and References .................................. 7

Disposal of the machine

................................ 110

Driving and Transport ......................................... 40

Index

F

Filling Quantities and Lubricant Designations . 105

First installation .................................................. 28

Folding down the Safety Device ........................ 45

Friction Clutch .................................................... 96

From transport into working position .................. 43

Front guards ....................................................... 52

Function of the switches on the control unit47, 103

Further applicable documents ............................. 7

H

Height of tractor lower suspension arms ........... 31

How to use this document ................................... 7

Hydraulic system ........................................ 15, 105

Hydraulics .................................................. 32, 102

I

Identification Plate .............................................. 17

Inadmissible Modes of Operation ...................... 16

Input gearbox ..................................................... 68

Install the PTO shaft .................................... 31, 36

Intended use ...................................................... 11

Intermediate PTO shaft ...................................... 37

L

Lateral guards .................................................... 51

Lighting .............................................................. 35

Lubricating the intermediate PTO shaft ............. 91

Lubrication Chart ................................................ 92

Lubrication points on the cross conveyor ........ 109

M

Maintenance ................................................ 15, 60

Maintenance – lubrication chart ......................... 90

Means of representation ...................................... 8

Notes with information and recommendations 10

Warning signs ................................................. 10

Means of Representation

Figures ............................................................. 8

Metric Thread Screws with Control Thread ....... 61

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 62

Metric Thread Screws with Fine Thread ............ 62

Mounting onto the Tractor ............................ 29, 32

Mower Drive Gearbox ........................................ 69

O

Oil Level Check and Oil Change Intervals

(Gearboxes) ................................................... 65

Oil level check and oil change on the cutter bar 70

111

Oil Tank............................................................. 106

Operation ............................................................ 43

P

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................. 76

Periodical Inspection of the Leaf Springs ........... 75

Personnel Qualification and Training .................. 13

Placing in Storage ............................................... 94

Position and meaning of the safety stickers on the machine .......................................................... 20

Position of the Adhesive Safety Stickers on the

Cross Conveyor ............................................ 100

Position of the Adhesive Safety Stickers on the

Machine .......................................................... 20

PTO operation .................................................... 14

PTO shaft ................................................30, 36, 90

Purpose of Use ................................................... 11

R

Re-Ordering Safety Labels and Information Labels

........................................................................ 25

Re-Ordering this Document .................................. 7

Replacing the hydraulic oil filter ........................ 108

Replacing the linings ........................................... 81

Rotary hub with shear fuse (optional) ........... 82, 84

S

Safety .................................................................. 11

Safety Instructions and Accident Prevention

Regulations ..................................................... 12

Safety Instructions on the Machine .................... 99

Safety-conscious work practices ........................ 13

Scope of Document .............................................. 8

Service life of the machine

.............................. 11

Setting Conveyor Belt ...................................... 104

Setting for tractor track....................................... 53

Setting of the Ground Pressure ......................... 53

Setting the Cutting Height .................................. 57

Settings .............................................................. 50

Spare Parts ........................................................ 61

Special equipment ............................................. 98

Start-up .............................................................. 32

Swath Flap Extension ........................................ 58

Swathing ............................................................ 56

Switching from working position to transport position ........................................................... 41

Swivel Gear ........................................................ 66

Swivelling parking support into transport position

................................................................. 39, 46

T

Target group of this document ............................. 7

Technical data .................................................... 26

Technical Data of the Machine .......................... 26

Term ..................................................................... 8

Test run .............................................................. 95

Test run .............................................................. 60

Tightening torques ............................................. 61

Tyres .................................................................. 64

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 16

Using the safety chain........................................ 38

W

Wide distributor plate ......................................... 58

Wide Spreading ................................................. 56

112

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

advertisement

Related manuals

advertisement

Table of contents