Krone EasyCut B 750, EasyCut B 890, EasyCut B 970 Operating Instructions


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Krone EasyCut B 750, EasyCut B 890, EasyCut B 970 Operating Instructions | Manualzz

EasyCut B 750

EasyCut B 890

EasyCut B 970

(from serial no.: 930 685)

Order no.: 150 000 160 04 us

Disc Mower

24.05.2016

Table of Contents

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Table of Contents

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Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 7

2.1

Validity ................................................................................................................................................ 7

2.2

Re-Ordering ........................................................................................................................................ 7

2.3

Further applicable documents ............................................................................................................ 7

2.4

Target group of this document ........................................................................................................... 7

2.5

How to use this document .................................................................................................................. 7

2.5.1

Directories and References ........................................................................................................ 7

2.5.2

Direction Information ................................................................................................................... 8

2.5.3

Term “Machine” ........................................................................................................................... 8

2.5.4

Figures ........................................................................................................................................ 8

2.5.5

Scope of Document ..................................................................................................................... 8

2.5.6

Means of representation ............................................................................................................. 8

2.5.7

Conversion table ....................................................................................................................... 11

3 Safety ..................................................................................................................................................... 12

3.1

Purpose of Use ................................................................................................................................. 12

3.2

Intended use ..................................................................................................................................... 12

3.3

Service life of the machine ............................................................................................................... 12

3.3.1

Personnel Qualification and Training ........................................................................................ 13

3.3.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................ 13

3.3.3

Safety-conscious work practices ............................................................................................... 13

3.4

Safety Instructions and Accident Prevention Regulations ............................................................... 14

3.5

Attached devices .............................................................................................................................. 15

3.6

PTO operation .................................................................................................................................. 15

3.7

Hydraulic system .............................................................................................................................. 16

3.8

Maintenance ..................................................................................................................................... 16

3.9

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 16

3.10

Inadmissible Modes of Operation ..................................................................................................... 16

3.11

Working in the vicinity of power transmission lines .......................................................................... 17

4 Machine Description ............................................................................................................................ 18

4.1

Machine overview ............................................................................................................................. 18

4.2

Identification Plate ............................................................................................................................ 19

4.3

Information Required for Questions and Orders .............................................................................. 19

4.3.1

Contact for KRONE NORTHAMERICA .................................................................................... 19

4.4

Introduction ....................................................................................................................................... 20

4.4.1

Re-Ordering Safety Labels and Information Labels .................................................................. 20

4.4.2

Attaching Safety Labels and Information Labels ...................................................................... 20

4.5

Position of the Adhesive Safety Stickers on the Machine ................................................................ 22

5 Technical Data of the Machine ............................................................................................................ 26

5.1

Technical data .................................................................................................................................. 26

5.2

Consumables ................................................................................................................................... 29

5.3

Ambient Temperature....................................................................................................................... 29

6 Control and Display Elements ............................................................................................................ 30

7 Commissioning ..................................................................................................................................... 32

7.1

First installation ................................................................................................................................ 32

3

Table of Contents

7.2

Special Safety Instructions ............................................................................................................... 32

7.3

Mounting onto the Tractor ................................................................................................................ 33

7.3.1

Clutching points ......................................................................................................................... 33

7.4

Setting the coupling rod ................................................................................................................... 34

7.5

PTO shaft ......................................................................................................................................... 35

7.5.1

Length adjustment ..................................................................................................................... 35

8 Start-up .................................................................................................................................................. 37

8.1

Mounting onto the Tractor ................................................................................................................ 37

8.2

Hydraulics ......................................................................................................................................... 38

8.2.1

Special Safety Instructions ........................................................................................................ 38

8.2.2

Connecting the hydraulic lines .................................................................................................. 38

8.3

Connecting the Operation ................................................................................................................ 39

8.4

Lighting ............................................................................................................................................. 40

8.5

Lighting connection .......................................................................................................................... 40

8.6

PTO shaft ......................................................................................................................................... 41

8.6.1

Special Safety Instructions ........................................................................................................ 41

8.6.2

Install the PTO shaft .................................................................................................................. 42

8.7

Intermediate PTO shaft .................................................................................................................... 42

8.8

Swivelling parking support into transport position ............................................................................ 43

9 Driving and Transport .......................................................................................................................... 44

9.1

Switching from working position to transport position ...................................................................... 44

9.1.1

Checking the transport interlock ............................................................................................... 45

9.1.2

Checking in Transport Position ................................................................................................. 46

10 Operation ............................................................................................................................................... 47

10.1

Before mowing ................................................................................................................................. 47

10.2

Mowing ............................................................................................................................................. 47

10.2.1

Folding down the Safety Device ............................................................................................... 48

10.2.2

Adjusting the lateral suspension arm ........................................................................................ 49

10.3

Lowering Mowing Units .................................................................................................................... 50

10.3.1

From Transport Position to Headland Position ......................................................................... 50

10.3.2

Headland Position ..................................................................................................................... 51

10.3.3

From Transport Position to Headland Position ......................................................................... 52

10.3.4

Headland Position ..................................................................................................................... 53

10.3.5

From Headland Position to Transport Position ......................................................................... 54

10.4

Swivelling parking support into transport position ............................................................................ 55

10.5

Detaching the machine..................................................................................................................... 56

10.6

Parking ............................................................................................................................................. 57

11 Settings ................................................................................................................................................. 58

11.1

Adjusting the cutting height .............................................................................................................. 58

11.2

Adjust overcut ................................................................................................................................... 59

11.3

Adjusting the Compensation Springs ............................................................................................... 60

11.4

Adjustable throttles ........................................................................................................................... 61

11.5

Setting of the pole protection mechanism ........................................................................................ 62

12 Maintenance .......................................................................................................................................... 63

13 Maintenance .......................................................................................................................................... 63

13.1

Special Safety Instructions ............................................................................................................... 63

13.1.1

Test run ..................................................................................................................................... 63

13.2

Spare Parts ...................................................................................................................................... 63

4

Table of Contents

13.3

Maintenance table ............................................................................................................................ 64

13.4

Tightening torques ............................................................................................................................ 65

13.4.1

Metric Thread Screws with Control Thread............................................................................... 65

13.4.2

Metric Thread Screws with Fine Thread ................................................................................... 66

13.4.3

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 66

13.4.4

Deviating Tightening Torques ................................................................................................... 67

13.5

Rotary hub with shear fuse (optional) .............................................................................................. 68

13.5.1

After Shearing Off ..................................................................................................................... 70

13.5.2

After Shearing Off ..................................................................................................................... 74

14 Maintenance - Gearbox ........................................................................................................................ 76

14.1

Main gearbox .................................................................................................................................... 76

14.2

Mower Drive Gearbox ...................................................................................................................... 77

14.3

Oil level check and oil change on the cutter bar .............................................................................. 78

14.3.1

Oil change ................................................................................................................................. 78

14.3.2

Checking the oil level ................................................................................................................ 78

15 Maintenance - Blade Changing ........................................................................................................... 79

15.1

Checking the Cutter Blades and Blade Holder ................................................................................ 79

15.1.1

Cutter Blades ............................................................................................................................ 79

15.1.2

Blade screw connection ............................................................................................................ 80

15.1.3

Blade Quick-Fit Device.............................................................................................................. 81

15.1.4

Checking the Material Thickness of the Retaining Bolts ........................................................... 81

15.1.4.1

Checking the material thickness of the retaining bolts ...................................................... 82

15.1.5

Periodical Inspection of the Leaf Springs.................................................................................. 83

15.1.6

Checking the Material Thickness of the Leaf Springs ............................................................... 83

15.1.6.1

Checking the material thickness of the leaf springs .......................................................... 84

15.1.7

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 85

15.1.8

Abrasion Limit ........................................................................................................................... 86

15.2

Blade Changing on Cutting Discs .................................................................................................... 87

15.2.1

Blade Screw Connection ........................................................................................................... 88

15.2.2

Blade Quick-Fit Device.............................................................................................................. 89

15.3

Replacing the linings ........................................................................................................................ 90

16 Maintenance – lubrication chart ......................................................................................................... 91

16.1

Special Safety Instructions ............................................................................................................... 91

16.2

PTO shaft ......................................................................................................................................... 91

16.3

Lubrication Chart .............................................................................................................................. 92

17 Placing in Storage ................................................................................................................................ 93

18 Before the Start of the New Season ................................................................................................... 94

18.1

Special Safety Instructions ............................................................................................................... 94

18.2

Test run. ........................................................................................................................................... 94

18.3

Friction Clutch .................................................................................................................................. 95

19 Special equipment ................................................................................................................................ 96

19.1

Special Safety Instructions ............................................................................................................... 96

19.2

Adjusting Skids ................................................................................................................................. 96

20 Disposal of the machine ...................................................................................................................... 97

20.1

Disposal of the machine ................................................................................................................... 97

21 Appendix ............................................................................................................................................... 98

21.1

Diagram ............................................................................................................................................ 98

5

Table of Contents

21.2

Circuit Diagram ................................................................................................................................. 99

22 Index .................................................................................................................................................... 100

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To this Document

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To this Document

2.1 Validity

These operating instructions apply to disc mowers of the series:

EasyCut B 750, EasyCut B 890, EasyCut B 970

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2.2 Re-Ordering

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If this document should become wholly or partially unusable, you can request a replacement document by stating the order number mentioned on the cover sheet.

2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5 How to use this document

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2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index directory.

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To this Document

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2.5.2 Direction Information

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Direction information in this document such as front, rear, right and left always applies in the direction of travel.

2.5.3 Term “Machine”

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Throughout the rest of this document, the mower will also be referred to as the “machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document.

2.5.5 Scope of Document

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2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point (  ) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (  ) located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon

1

Explanation

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

To this Document

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel opened closed enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material

Laying routes

LH

RH

Left-hand machine side

Right-hand machine side

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To this Document

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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To this Document

2.5.7 Conversion table

By means of the following table, metric units can be converted into US units.

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Quantity SI Units (Metric) Factor Inch-Pound Units

Area

Flow

Force

Length

Power

Pressure

Torque

Velocity

Volume

Weight

Unit Name Abbreviation hectare liters per minute ha

L/min cubic meter per hour newton millimeter meter kilowatt m³/h

N mm m kW kilopascal kPa megapascal MPa bar (non-SI) bar newton meter Nm

Temperature degree

Celsius meter per minute meter per second kilometer per hour liter milliliter cubic centimeter kilogram

°C m/min m/s km/h

L ml cm³ kg

2.47105

0.2642

4.4029

0.2248

0.03937

3.2808

1.3410

0.1450

145.0377

14.5038

0.7376

Unit Name acre

US gallon per minute pound-force inch foot horsepower pound per square inch pound-foot or foot-pound

8.8507 pound-inch or inch-pound

°Cx1.8+32 degree

Fahrenheit

3.2808 foot per minute

3.2808

0.6215 foot per second miles per hour

0.2642

0.0338

0.0610

US gallon

US ounce cubic inch

2.2046 pound

Abbreviation acres gpm lbf in. ft. hp psi ft∙lbf in∙lbf

°F ft/min ft/s mph

US gal.

US oz. in³ lbs

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11

Safety

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3

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Safety

3.1

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Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

3.2 Intended use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

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Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage.

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3.3

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Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

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12

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Safety

3.3.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

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3.3.2

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Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example

, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.3.3 Safety-conscious work practices

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Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

13

Safety

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3.4 Safety Instructions and Accident Prevention Regulations

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1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and attach transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

14

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3.5

Safety

Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

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3.6 PTO operation

1  Use only PTO shafts specified by the manufacturer!

2  The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3  Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4  Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5  When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6  Always make sure that the PTO shaft is properly installed and secured!

7  Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8  Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9  Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10  Never switch on the PTO if the engine is switched off!

11  No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12  Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14  Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15  Place the disconnected PTO shaft onto the support provided!

16  After detaching the PTO shaft, attach the protective cover to the PTO end!

17  If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

15

Safety

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3.7 Hydraulic system

1  The hydraulic system is pressurised!

2  When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

3  When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

4  In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5  When searching for leaks, use suitable aids to avoid the risk of injury!

6  Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

7  Before working on the hydraulic system, depressurise the system and switch off the engine!

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8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

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3.8 Maintenance

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1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning!

• Remove the ignition key and carry it along with you.

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• Remove universal shaft on tractor side .

2 Observe the safety clearance behind the machine! In normal operation, the safety distance is 5m!

Observe the safety clearance laterally to the machine! It is 3 m in normal operation!

3  Regularly check that nuts and bolts are properly seated and tighten if necessary!

4  When performing maintenance work with the machine raised, always secure it with suitable supporting elements!

5  Oils, greases and filters must be disposed of correctly!

6  If protective devices and guards are subject to wear, check them regularly and replace them in good time!

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7  Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

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8 When replacing working tools with cutting edges, use suitable tools and gloves!

3.9

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Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

3.10

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Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

16

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Safety

3.11

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Working in the vicinity of power transmission lines

1  Always take great care when working under or in the vicinity of power transmission lines.

2  Ensure that when in operation or being transported, the machine cannot exceed a total height of approx. 4m.

3  If there is any need to travel under overhead lines, the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator.

4  Always keep the safety distances according to the table.

Rated voltage kV

To 1

Above 1 to 110

Above 101 to 220

Above 220 to 380

Safe distance from overhead lines m

3

4

1

2

17

Machine Description

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4

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Machine Description

4.1 Machine overview

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1 2 3 4 3 2 1

8

5 6 7 6 5

9 10 9 8

11 12 13 14 5

14 13 12

Fig. 1

Pos. Description

1)

3)

Outrigger

Compensation springs

5)

7)

Parking support

Drive PTO shaft

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9) Blade drawer

11) Cutter bar

13) Intermediate universal shaft

11

ECB00071_1

Pos. Description

2)

4)

Lateral suspension arm

Three-point linkage

6)

8)

Pole protection mechanism

Coupling rod (only for EasyCut B 970 and EasyCut B890)

10) Main gearbox

12) Mower drive gearbox

14) Friction clutch

18

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4.2 Identification Plate

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Machine Description

1

ECB00004_1

Fig. 2

The machine data are specified on the type plate (1). It is attached to the carrying bar.

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4.3 Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

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4.3.1

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Contact for KRONE NORTHAMERICA

Mailing address

Krone North America, Inc.

P.O. Box 18880

Memphis, TN 38181-0880

USA

Phone

Fax

E-mail

Internet

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Physical address

Krone North America, Inc.

3363 Miac Cove

Memphis, TN 38118

USA

+1 901 842-6011

+1 901 842-6016 [email protected] www.krone-northamerica.com

19

Machine Description

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4.4 Introduction

The disc mower is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

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WARNING!

Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing, damaged or illegible.

Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger.

• Immediately replace damaged or illegible labels.

• Following repair work, always attach appropriate adhesive safety labels to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

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4.4.1 Re-Ordering Safety Labels and Information Labels

Note

Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”).

4.4.2

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Attaching Safety Labels and Information Labels

Note - Attaching a label

Effect: Adhesion of label

• The attachment area must be clean, dry and free from dirt, oil and grease.

20

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Machine Description

21

Machine Description

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4.5 Position of the Adhesive Safety Stickers on the Machine

3 4 6 8 5

1.1 1.2

8 3 4 6

3 4 6

5 9 10 5

7 2 5 11

7 3 4 6

3 4 6

Fig. 3

1.1)

CAUTION

Max. PTO speed

1000 RPM

27 004 599 0

Order No. 27 004 599 0 (1x)

5 5 9 10 5 5 3 4 6

ECB00019_1

1.2)

CAUTION

The operating pressure of the hydraulic system must not exceed

200 ba r.

27 004 598 0

Order No. 27 004 598 0 (1x)

2)

CAUTION

To a v oid s e rious injury or de a th

- Read and unders tand operator´s m anual before operating equipm ent.

- Lower implement, stop tractor engine and remove key before leav ing operator´s platform .

- Keep all s hields and guards in place.

- Keep hands feet and c lothing away from m ov ing parts .

- Keep riders off the m ac hine.

- Make certain every one is clear of the machine before starting trac tor engine and s tarting.

- Do not allow unqualified operator to run equipm ent.

- Do not operate equipm ent in trans port pos ition.

- Never lubricatem, adjust, unclog or service the equipment with trac tor engine is running.

- Wait for all movement to stop before opening shield or servicing m ac hine.

- Nev er work underneath equipm ent without s ec urely s upporting.

27 002 054 0

Order No. 27 002 054 0 (1x)

22

3)

Machine Description

4)

DANGER

Blade can cause serious injury or de a th.

- Stay c lear of m ac hine while in operation.

- Keep dis c harge c hute and s hields in plac e.

Order No. 27 002 056 0 (6x)

6)

Order No. 27 002 055 0 (6x)

5)

Warning

To avoid personal injury.

Never put your hand into the danger area as parts may be moving.

27 002 057 0

Order No. 27 002 057 0 (8x)

7)

CAUTION

Order No. 27 002 058 0 (6x)

8)

Order No. 27 002 059 0 (2x)

9)

27 002 059 0

Order No. 27 002 060 0 (2x)

10)

Order No. 949 228 0 (3x)

Order No. 949 229 0(3x)

23

Machine Description

3 4 6 8 5

1.1 1.2

8 3 4 6

3 4 6

5 9 10 5

7 2 5 11

7 3 4 6

Fig. 4

11)

3 4 6 5 5 9 10 5 5 3 4 6

ECB00019_1

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To avoid injury or death, do not contact electric lines.

Order No. 27 009 069 0 (1x)

24

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This page has been left blank deliberately!!

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Machine Description

25

Technical Data of the Machine

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5

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Technical Data of the Machine

5.1 Technical data

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All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

EasyCut B 750

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Dimensions

Working width

Transport width

Acreage output

Dead weight

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Minimum tractor requirements

Power requirement

PTO speed

Lighting voltage

Hydraulic connections

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Equipment of the maschine (series)

Understeering coupling

SafeCut

Blade quick fastener or blade screw connection

Mechanical spring relief

Number of mowing discs

Number of mower drums

7410 mm

2900 mm

8.0 - 10.5 ha/h approx. 1400 kg

74 kW (100 HP) max. 1000 rpm

12 volt – 7-pin plug

2x single-action control unit

Cat. II

Series

Series

Series

8 units

4 units

26

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EasyCut B 890

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Dimensions

Working width

Transport width

Acreage output

Dead weight

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Minimum tractor requirements

Power requirement

PTO speed

Lighting voltage

Hydraulic connections

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Equipment of the maschine (series)

Understeering coupling

SafeCut

Blade quick fastener or blade screw connection

Mechanical spring relief

Number of mowing discs

Number of mower drums

Technical Data of the Machine

8700 mm

2900 mm

9.0 – 10.5 ha/h approx. 1600 kg

110 kW (150 HP) max. 1000 rpm

12 volt – 7-pin plug

1x single-action control unit

1x double-action control unit

Cat. II and Cat. III

Series

Series

Series

10 units

4 units

27

Technical Data of the Machine

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EasyCut B 970

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Dimensions

Working width

Transport width

Acreage output

Dead weight

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Minimum tractor requirements

Power requirement

PTO speed

Lighting voltage

Hydraulic connections

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Equipment of the maschine (series)

Understeering coupling

SafeCut

Blade quick fastener or blade screw connection

Mechanical spring relief

Number of mowing discs

Number of mower drums

9300 - 9600 mm

3000 mm

10.0 – 11.0 ha/h approx. 1960 kg

110 kW (150 HP) max. 1000 rpm

12 volt – 7-pin plug

1x single-action control unit

1x double-action control unit

Cat. II and Cat. III

Series

Series

Series

12 units

4 units

28

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Technical Data of the Machine

5.2 Consumables

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Environment! - Disposing of consumables and storage

Effect: Environmental damage

• Keep consumables in suitable containers according to statutory provisions.

• Dispose of used consumables according to statutory provisions.

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Designation Filling quantity Specification

Main gearbox

Mower Drive Gearbox

Cutter bar EasyCut B 750

Cutter bar EasyCut B 890

Cutter bar EasyCut B 970

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Biodegradable consumables on request.

1,7 l

2 x 0,4 l

2 x 6,0 l

2 x 7,0 l

2 x 8,0 l

SAE 90

5.3 Ambient Temperature

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Ambient temperature

Temperature range for machine operation

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-5 to +45°C

29

Control and Display Elements

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6 Control and Display Elements

Pos: 55 /BA/M aschinenbeschrei bung/EasyCut/F unktion der Schal ter Bedi eneinheit: Bild neue Bedi enei nheit @ 371\mod_1441901924629_78.docx @ 2709933 @ @ 1

2

1

3

ECB00068_1

Fig. 5

Pos: 56 /BA/M aschinenbeschrei bung/EasyCut/F unktion der Schal ter Bedi eneinheit: Ei nführtext @ 201\mod_1385543209334_78.docx @ 1685688 @ @ 1

The control unit can be used to pre-select various functions of the machine. The actual functions are performed by the control units.

The following table explains the function of the individual switches.

Pos: 57 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 750 @ 147\mod_1360596222778_0.docx @ 1312110 @ @ 1

EasyCut B 750

Pos: 58 /BA/M aschinenbeschrei bung/EasyCut /F unktion der Schal ter Bedi eneinheit: Tabell e B 750 neue Bedieneinhei t @ 201\mod_1385543353098_78.docx @ 1685776 @ @ 1

Switch

1)

Indicator lamp (red)

2) Rocker switch

Function

Lit when the control unit is switched on.

3)

Rocker switch

(only active if rocker switch 2 is pointing down)

Centre: Control unit OFF

Top:

Control unit (1) (red 1+):

– To lower both mowing units from transport position to headland position. or

– To raise both mowing units from headland position to transport position.

Bottom: – The lower rocker switch (3) is activated.

Left:

Control unit (1) (red 1+):

– To lower the right mowing unit from headland position to working position. or

– To raise the right mowing unit from working position to headland position.

Control unit (red 2+):

– To lower the left mowing unit from headland position to working position. or

– To raise the left mowing unit from working position to headland position.

Centre:

Control unit (1) (red 1+):

– To lower both mowing units from headland position to working position. or

– To raise both mowing units from working position to headland position.

Pos: 59 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

30

Pos: 60 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 890; B 970 @ 147\mod_1360651023878_0.docx @ 1312432 @ @ 1

Control and Display Elements

EasyCut B 890 ; EasyCut B 970

Pos: 61 /BA/M aschinenbeschrei bung/EasyCut/F unktion der Schal ter Bedi eneinheit: Tabell e B 890 / B970 neue Bedi enei nheit @ 201\mod_1385554470202_78.docx @ 1687077 @ @ 1

Switch

1)

Indicator lamp (red)

2) Rocker switch

3)

Rocker switch

(only active if rocker switch 2 is pointing down)

Function

Lit when the control unit is switched on.

Centre: Control unit OFF

Top:

Bottom:

Left:

Centre:

Double-action control unit (blue 2+ / blue 2-):

(blue 2-):

– To lower both mowing units from transport position to headland position.

(blue 2+):

– To raise both mowing units from headland position to transport position.

– The lower rocker switch (3) is activated.

Double-action control unit (blue 2+ / blue 2-):

(blue 2-):

– To lower the right mowing unit from headland position to working position.

(blue 2+):

– To raise the right mowing unit from working position to headland position.

Single-action control unit (red 1+):

– To lower the left mowing unit from headland position to working position. or

– To raise the left mowing unit from working position to headland position.

Single-action control unit (red 1+):

– To lower both mowing units from headland position to working position. or

– To raise both mowing units from working position to headland position.

Pos: 62 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

31

Commissioning

Pos: 64.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1

7

Pos: 64.2 /Überschriften/Überschriften 2/A-E/EErstmontag e @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1

Commissioning

7.1 First installation

Pos: 64.3 /BA/Ersti nbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.docx @ 58190 @ @ 1

Pos: 64.4 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

The document "Assembly Instructions" describes how to install the device for the first time.

7.2 Special Safety Instructions

Pos: 64.5 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung- Einstell arbeiten Maschi nen @ 297\mod_1412757509120_78.docx @ 2333197 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving.

Thus there is a risk of serious injuries or death.

Pos: 64.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Gefahr - Fehler hafter Zusammenbau @ 1\mod_1202224212591_78.docx @ 58171 @ @ 1

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

Pos: 64.7 /BA/Sicher heit/7. Gefahrenhi nweise alt/Gefahr - Fehlende Schutztücher Ersti nbetri ebnahme @ 3\mod_1204628072251_78.docx @ 71025 @ @ 1

Pos: 64.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

32

Pos: 64.9 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

7.3.1 Clutching points

Pos: 64.12 /BA/Erstinbetriebnahme/EasyC ut/Kuppel punkteKuppel punkte Bild EC B 970 @ 371 \mod_1441893465855_78.docx @ 2707977 @ @ 1

Commissioning

7.3 Mounting onto the Tractor

Pos: 64.10 /BA/Inbetri ebnahme/„Quick-Hitch R ahmen“ @ 46\mod_1281442692281_78.docx @ 444458 @ @ 1

Pos: 64.11 /Ü berschriften/Ü berschriften 3/K-O/KKuppelpunkte @ 9\mod_1220531326398_78.docx @ 126608 @ 3 @ 1

CAUTION!

Only assemble the machine directly to the three-point suspension of the tractor.

It is not permitted to assemble the machine to a " Quick-Hitch frame“ (U-frame coupler).

Kat.II

Kat.II

Kat.III

Kat.III

Fig. 6

Pos: 64.13 /BA/Erstinbetriebnahme/EasyC ut/Kuppel punkte/Kuppelpunkte T ext EC B 750 @ 79 \mod_1314869527947_78.docx @ 698721 @ @ 1 The three-point coupling for the Easy Cut B 750 is only designed for Cat. II.

Pos: 64.14 /BA/Erstinbetriebnahme/EasyC ut/Kuppel punkte/Kuppelpunkte T ext EC B 890/970 @ 139\mod_1354689428853_78.docx @ 1240264 @ @ 1

The three-point coupling for the Easy Cut B 890 and Easy Cut B 970 is designed for Cat. II and

Cat. II.

Pos: 64.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

ECB00007_1

33

Commissioning

Pos: 64.16 /Ü berschriften/Ü berschriften 2/K-O/KKoppelstange einstell en @ 79\mod_1314940143932_78.docx @ 699428 @ 2 @ 1

7.4 Setting the coupling rod

Pos: 64.17 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 970 @ 79\mod_1314874805936_0.docx @ 698909 @ @ 1

EasyCut B 970

Pos: 64.18 /BA/Erstinbetriebnahme/EasyC utKoppelstange einstellen_Bild/T ext @ 371\mod_1441895700229_78.docx @ 2708488 @ @ 1

Pos: 64.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-324-1

Fig. 7

Procedure:

• The machine must be properly connected to the tractor

• Bring machine into transport position with tractor rear hydraulics

• P.T.O. shaft drive and tractor engine OFF

• Activate tractor parking brake

• Remove the ignition key

• Pull the locking bolt (1) and bring into position III (right hand and left hand side)

• Make sure by visual contact that the locking bolt (1) is located in the centre of the oblong hole (pos. III)

If this is not the case, the coupling rod (2) must be adjusted via the threaded piece (3) in a way that the locking bolt is located in the centre of the oblong hole

34

Pos: 64.20 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.doc x @ 34542 @ 2 @ 1

Commissioning

7.5

Pos: 64.21 /Ü berschriften/Ü berschriften 3/K-O/LLängenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1

PTO shaft

7.5.1 Length adjustment

Pos: 64.22 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Unbeabsichtigtes Abkuppeln angehängte @ 10\mod_1221811842601_78.docx @ 137877 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• In order to prevent swivelling of the machine during transport or work, the lower suspension arms on the tractor must be secured by limiting chains or bars. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Pos: 64.23 /BA/Erstinbetriebnahme/EasyC ut/Ankuppel n Bild EC 7540/9140 @ 11\mod_1223293439581_78.docx @ 145432 @ @ 1

High forces develop in the lower suspension arm bolts (3) especially in the headland position.

For this reason, the catch hooks must be in a flawless condition. Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Fig. 8

Pos: 64.24 /BA/Erstinbetriebnahme/EasyC ut/Ankuppel n T ext EC 280/320 (280/320CV- Q) @ 9\mod_1220537421383_78.docx @ 126948 @ @ 1

• Attach the machine onto the lower suspension arm (1) of the tractor.

• Hook the top link (2) into the upper hole of the 3-point support.

Pos: 64.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

35

Commissioning

Pos: 64.26 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer ke/Längenanpassung Bil d EC7540/9140 @ 11\mod_1223380384360_78.docx @ 145751 @ @ 1

EC-0-108

Fig. 9

Pos: 64.27 /BA/Erstinbetriebnahme/Gelenkwelle/M ähwer keLängenanpassung_ohne Pfahlsicher ung ( 2015- 09-18 08:26:47) @ 10\mod_1221813873039_78.docx @ 138060 @ @ 1

The length of the PTO shaft (1) must be adjusted.

• Disassemble the PTO shaft.

• Install each half (1) and (2) on the tractor and machine side respectively.

• Check the special section tubes and guard tubes.

• Shorten special section tubes and guard tubes to an extent that the PTO shaft can move freely in the shortest operating position.

• For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer.

Pos: 64.28 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

Pos: 64.29 /BA/Erstinbetriebnahme/Gelenkwelle/Tr aktor wechsel Gel enkwellenl änge beachten @ 6\mod_1214996938591_78.docx @ 97742 @ @ 1

Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

Pos: 65 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

36

Pos: 66.1 /Überschriften/Überschriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1

Start-up

8

Pos: 66.2 /Überschriften/Überschriften 2/A-E/AAnbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

Start-up

8.1 Mounting onto the Tractor

Pos: 66.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 66.4 /BA/Sicher heit/Betätigungsseil/GEFAHR! – Unbeabsichtigte Aktionen ausgel öst Betätig ungsseil verlegen @ 8\mod_1219298996457_78.docx @ 111447 @ @ 1

Danger! - Unintended actions triggered.

Effect: Danger to life, injuries or damage to the machine.

• The actuating rope must be routed in such a way that no movements are unintentionally triggered in any transport or working positions.

• The actuating rope must not come into contact with the tractor tyres

• Note chafing areas or points of contact.

Pos: 66.5 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Achsl asten Beei ntr ächtigung der Lenkfähig keit @ 9\mod_1220866555985_78.docx @ 128119 @ @ 1

Warning - Impairment of the steerability of the tractor.

Effect: Damage to the tractor or the machine.

The attachment of implements at the front and rear must not cause exceedance of the max. permissible weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted accessory unit, the front axle must always be loaded with

Pos: 66.6 /BA/Ersti nbetriebnahme/EasyC ut/Ankuppeln Bild EC 7540/9140 @ 11\mod_1223293439581_78.docx @ 145432 @ @ 1 a minimum 20% service weight of the tractor.

Make sure that these prerequisites are met prior to driving.

Fig. 10

Pos: 66.7 /BA/Ersti nbetriebnahme/EasyC ut/Ankuppeln T ext EC 280/320 ( 280/320C V-Q) @ 9\mod_1220537421383_78.docx @ 126948 @ @ 1

• Attach the machine onto the lower suspension arm (1) of the tractor.

• Hook the top link (2) into the upper hole of the 3-point support.

Pos: 66.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

37

Start-up

Pos: 66.9 /Überschriften/Übersc hriften 2/F-J/HH ydrauli k @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

8.2

Pos: 66.10 /Ü berschriften/Ü berschriften 3/P-T/SSpezi elle Sicher heitshi nweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

Hydraulics

8.2.1 Special Safety Instructions

Pos: 66.11 /BA/Sicherheit/H ydr auli k/Warnung - Anschluss der H ydrauli klei tungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 66.12 /Ü berschriften/Ü berschriften 3/F-J/HH ydr auli kl eitungen anschließ en @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

8.2.2 Connecting the hydraulic lines

Pos: 66.13 /BA/Sicherheit/H ydr auli k/WARNUNG - Vertauschen der H ydrauli kkl eitungen, wenn EW @ 9\mod_1220871857985_78.docx @ 128182 @ @ 1

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Pos: 66.14 /BA/Sicherheit/H ydr auli k/Achtung - Verschmutzung der H ydrauli kanlag e @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in

"lowering" position.

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

Pos: 66.15 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/Hi nweis H ydrauli kaufkl eber beachten @ 175\mod_1371705374532_78.docx @ 1491925 @ @ 1

Pos: 66.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Connect the hydraulic lines correctly

• The hydraulic hoses are identified by coloured hose clips.

38

Pos: 66.17 /BA/Inbetri ebnahme/EasyCut/H ydrauli k/H ydrauli kanschluss Bild EC 9140 / 7540 / N eue Bedi enei nheit @ 162\mod_1366019825738_78.docx @ 1422029 @ @ 1

Start-up

Fig. 11

Pos: 66.18 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 750 @ 147\mod_1360596222778_0.docx @ 1312110 @ @ 1

EasyCut B 750

Pos: 66.19 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/H ydr auli kkuppl ung en anschließ en T eil1 @ 213\mod_1390207328923_78.docx @ 1749237 @ @ 1

• Set the single-action control units of the tractor to float position.

• Turn off the tractor and secure it against the possibility of rolling back.

Pos: 66.20 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/H ydr auli kkuppl ung en anschließ en rot 1+ @ 213 \mod_1390207396349_78.docx @ 1749335 @ @ 1

• Connect the hydraulic coupling (red 1+) of the machine to a single-action control unit of the tractor.

Pos: 66.21 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/H ydr auli kkuppl ung en anschließ en rot 2+ @ 213 \mod_1390207400768_78.docx @ 1749364 @ @ 1

• Connect the hydraulic coupling (red 2+) of the machine to a single-action control unit of the tractor.

Pos: 66.22 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 890; B 970 @ 147 \mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 66.23 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/H ydr auli kkuppl ung en anschließ en T eil1 @ 213\mod_1390207328923_78.docx @ 1749237 @ @ 1

• Set the single-action control units of the tractor to float position.

• Turn off the tractor and secure it against the possibility of rolling back.

Pos: 66.24 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nenH ydrauli kkupplungen anschließ en bl au 2+/2- @ 213\mod_1390207385983_78.docx @ 1749306 @ @ 1

• Connect the hydraulic couplings (blue 2+ / blue 2-) of the machine to a double-action control unit of the tractor.

Pos: 66.25 /BA/Inbetri ebnahme/H ydrauli kkupplungen anschließ en all e Maschi nen/H ydr auli kkuppl ung en anschließ en rot 1+ @ 213 \mod_1390207396349_78.docx @ 1749335 @ @ 1

Pos: 66.26 /Ü berschriften/Ü berschriften 2/A-E/BBedienung anschli eßen @ 302\mod_1414049404753_78.docx @ 2355806 @ 2 @ 1

• Connect the hydraulic coupling (red 1+) of the machine to a single-action control unit of the tractor.

8.3 Connecting the Operation

Pos: 66.27 /BA/Inbetri ebnahme/EasyCut/Anschl uss el ektrische Bedienung EC 2800/3200/3210/4013/7540/9140 @ 10\mod_1222070141960_78.docx @ 138652 @ @ 1

The connection of the electrical controls is performed by means of the power supply cable

• Insert the plug of the power supply cable into the tractor's continuous power socket.

• Position the cable so that it will not come in contact with the wheels.

Pos: 66.28 /BA/Sicherheit/elektrische Bedi enung/Achtung - Anschluss der Bedi enung @ 11\mod_1222421029499_78.docx @ 141746 @ @ 1

Pos: 66.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Connecting the electrical controls

Effect: Damage to the control unit

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

39

Start-up

Pos: 66.30 /Ü berschriften/Ü berschriften 2/A-E/BBel euchtung @ 0\mod_1195658399935_78.docx @ 1881 @ 2 @ 1

8.4 Lighting

Pos: 66.31 /BA/Sicherheit/F ahren und Tr ansport/Bel euchtung/Bel euchtungsanlage all e M aschinen @ 7\mod_1215519058839_78.docx @ 103206 @ @ 1

Danger! - Lighting system

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before transporting on public roads, always connect the lighting system and perform a function check.

• Keep the lighting system clean. Soiled lights and spotlights impair road safety.

Pos: 66.32 /Ü berschriften/Ü berschriften 2/A-E/BBel euchtung anschließ en @ 33\mod_1254385308979_78.docx @ 319105 @ 2 @ 1

• Replace defective light bulbs or broken spotlights.

• When transporting on public highways, the machine must be in the transport position.

8.5 Lighting connection

Pos: 66.33 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T1 EC 7540/9140 @ 371\mod_1441898357193_78.docx @ 2709565 @ @ 1 To comply with the national traffic regulations, the machine is equipped as follows by default:

• at the rear with three-chamber lamps (3) (flashing, rear and brake light)

• at the rear with lateral yellow reflectors (4)

Pos: 66.34 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T2 Bild EC B970 @ 371\mod_1441897265538_78.docx @ 2708925 @ @ 1

2

1

3

4

ECB00008_1

Fig. 12

Pos: 66.35 /BA/Inbetri ebnahme/EasyCut/Bel euchtung/Anschluss Bel euchtung T3 EC 2800/3200 3210/4013/7540/9140 @ 11\mod_1222421634749_78.docx @ 141790 @ @ 1

The lighting system is connected via the 7-pin connection cable (2).

To do this:

• Insert the 7-pin connection cable plug (2) into the appropriate socket (1) of the machine.

• Insert the 7-pin connection cable plug (2) into the appropriate socket of the tractor.

• Position the cable so that it will not come in contact with the wheels.

Pos: 66.36 /BA/Inbetri ebnahme/Schwader /Hinweis Sauber keit der Stecker und Steckdosen @ 2\mod_1202399563131_78.docx @ 59273 @ @ 1

Pos: 66.37 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

40

Pos: 66.38 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

8.6

Pos: 66.39 /Ü berschriften/Ü berschriften 3/P-T/SSpezi elle Sicher heitshi nweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

PTO shaft

8.6.1

Pos: 66.40 /BA/Sicherheit/Gel enkwell e/Gefahr - Sich drehende Gel enkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

Special Safety Instructions

Start-up

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 66.41 /BA/Sicherheit/Gel enkwell e/Gefahr - F alsche Z apfwellendr ehzahl 1000 U/mi n @ 10\mod_1221819449336_78.docx @ 138326 @ @ 1

Danger! - Incorrect PTO speed

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 1000 rpm.

• Before switching on the PTO, make sure that you have selected the correct PTO speed.

Pos: 66.42 /BA/Sicherheit/Gel enkwell e/Achtung - Schwenkber eich/Freir aum über prüfen @ 9\mod_1220536308930_78.docx @ 126898 @ @ 1

Pos: 66.43 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

• Check the swivel range and clearance of the PTO shaft!

41

Start-up

Pos: 66.44 /Ü berschriften/Ü berschriften 3/F-J/GGel enkwelle monti eren @ 11\mod_1223358863095_78.docx @ 145571 @ 3 @ 1

8.6.2 Install the PTO shaft

Pos: 66.45 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Anbau Gelenkwelle EC 7540/9140 Bil d @ 11\mod_1223383268376_78.docx @ 145862 @ @ 1

Fig. 13

Pos: 66.46 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Anbau Gelenkwelle gezogene/angehängte EasyC uts @ 9\mod_1220874876438_78.docx @ 128292 @ @ 1

Pos: 66.47 /Ü berschriften/Ü berschriften 2/U-Z/Z Z wischengelenkwelle @ 3\mod_1204702241039_78.docx @ 71481 @ 2 @ 1

• Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

• Secure the PTO shaft guard against turning with the retaining chain (2).

8.7 Intermediate PTO shaft

Pos: 66.48 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwellen Bil d EC B 970 @ 371\mod_1441899149097_78.docx @ 2709866 @ @ 1

2 4 4 2

1

3 3

1

Fig. 14

Pos: 66.49 /BA/Inbetri ebnahme/EasyCut/Anbau Gel enkwell e/Z wischeng elenkwell e/Z wischeng elenkwellen ohne Freil auf T ext EC B 970 @ 84\mod_1318249198342_78.docx @ 733118 @ @ 1 The intermediate universal shafts (1) for the mowing unit drives are connected with the friction clutches (2) facing the gearbox of the headstock. The retaining chains (3) must be fastened on the respective guard cups (4).

Pos: 66.50 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 66.51 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

42

Pos: 66.52 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

8.8 Swivelling parking support into transport position

Pos: 66.53 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstütze eing eklappt Bild EC B 970 @ 371\mod_1441897482502_78.docx @ 2709129 @ @ 1

Start-up

4

2

3

2 1

2

1

ECB00010_1

Fig. 15

Pos: 66.54 /BA/Bedienung /EasyC ut/Abstellstütze/Abstellstützen in Transportstellung schwenken @ 12\mod_1224048566368_78.docx @ 149887 @ @ 1

After the machine is attached, swivel the parking supports into transport position.

• Use the three-point hydraulic system to raise the machine somewhat.

• Swivel the parking supports (1, 2) into transport position and lock it in place with the bolts

(3, 4).

Pos: 67 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

43

Driving and Transport

Pos: 68.1 /Überschriften/Überschriften 1/F-J/F ahr en und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

9 Driving and Transport

Pos: 68.2 /BA/Sicher heit/Fahren und Transport/Warnung - Transport / Str aßenfahrt @ 295\mod_1412076613597_78.docx @ 2318257 @ @ 1

WARNING! - Transport travel on roads

Accidents may occur when the following points are not observed during transport travel on roads. Thus there is a risk of serious injuries or death.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

• When being transported on public roads, the mower must be lifted.

• In the transport position of the mower, always observe the larger height of the vehicle.

• Riding on the mower is not permitted.

Pos: 68.3 /BA/Sicher heit/Fahren und Transport/Gefahr Str aßenfahrt mit Bedi eneinheit / ohne QF B EC B 970 @ 84\mod_1318331451845_78.docx @ 733929 @ @ 1

Danger! - Unexpected actions on the machine.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Depending on the position of the control devices, switching the electrical control unit could cause functions to be triggered. Caution is therefore advised during operation if there is anyone in the area of the machine.

• To prevent functions from being triggered accidentally, it is essential to turn off the control unit when the machine is being transported.

Pos: 68.4 /Überschriften/Überschriften 2/U-Z/VVon Arbeitsstellung i n Tr ansportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

9.1 Switching from working position to transport position

Pos: 68.5 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung-Hochschwenken des M ähwer ks i n Tr ansportstellung @ 291\mod_1410444332756_78.docx @ 2295038 @ @ 1

WARNING!

During the swivelling operation of the mower, persons may be gripped by the mower and be seriously injured.

• Before swivelling the mower up into transport position, turn off the PTO shaft.

• Do not swivel up the machine until

• all machine parts have come to a complete stop.

• there is no one in the swivel range.

Pos: 68.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

44

Pos: 68.7 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 750 @ 147\mod_1360596222778_0.docx @ 1312110 @ @ 1

EasyCut B 750

Pos: 68.8 /BA/F ahren und Tr ansport/EasyCutFahren-Transpor t Bil d EC B 970 alte und neue Bedienei nheit @ 371\mod_1441897931365_78.docx @ 2709351 @ @ 1

2

Driving and Transport

1

3

ECB00068_1

Fig. 16

Pos: 68.9 /BA/F ahren und Tr ansport/EasyCutFahren/Transport: Maschi ne in Transportstell ung bringen T ext EC B 750/ B 870/ B 89 0/ B 970 ( 2015-09-21 11:18:50) @ 201\mod_1385560820043_78.docx @ 1687957 @ @ 1

For transport/road travel, the disc mowers must be folded up.

To do this:

• Switch off PTO shaft drive.

• Slightly raise the machine via rear lifting device.

• Turn off the tractor and secure it against the possibility of rolling back.

• Swing the parking supports into transport position and lock them via bolts.

• Move the machine into transport position.

• Switch off the control unit, move the rocker switch (2) to the centre position.

Pos: 68.10 /Ü berschriften/Ü berschriften 3/P-T/TTr ansportverri egelung pr üfen @ 11\mod_1223388487798_78.docx @ 146080 @ 3 @ 1

9.1.1 Checking the transport interlock

Pos: 68.11 /BA/Sicherheit/F ahren und Tr ansport/Tr ansportverriegelung/Tr ansport/Straß enfahrt Pr üfen der Transpor tverrieg elung EC 7140/9540 @ 11\mod_1223388250360_78.docx @ 146060 @ @ 1

Danger! - Checking the Transport Interlock

Effect: Danger to life, injuries or damage to the machine.

Make certain after swivelling the mowing units up that the right and left locks are engaged.

Pos: 68.12 /BA/F ahr en und Transpor t/EasyC ut/Vergewissern, dass di e Verrieg elungen einger astet sind Bild @ 11 \mod_1223389421876_78.docx @ 146125 @ @ 1

Fig. 17

Pos: 68.13 /BA/F ahr en und Transpor t/EasyC ut/Vergewissern, dass di e Verrieg elungen einger astet sind. @ 11\mod_1223388604657_78.docx @ 146104 @ @ 1

By folding up the mowing units attached to the rear, the mowing units are automatically locked against inadvertent lowering through a mechanical interlock (1).

Make certain after swivelling the mowing units up that the right and left locks (1) are engaged.

Pos: 68.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

45

Driving and Transport

Pos: 68.15 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 890; B 970 @ 147 \mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 68.16 /BA/F ahr en und Transpor t/EasyC utF ahren-Transport Bild EC B 970 alte und neue Bedi enei nheit @ 371\mod_1441897931365_78.docx @ 2709351 @ @ 1

2

1

3

ECB00068_1

Fig. 18

Pos: 68.17 /BA/F ahr en und Transpor t/EasyC utF ahren/Tr ansport: M aschine i n Tr ansportstellung bri ngen T ext EC B 750/ B 870/ B 890/ B 970 (2015- 09- 21 11:18:50) @ 201\mod_1385560820043_78.docx @ 1687957 @ @ 1

For transport/road travel, the disc mowers must be folded up.

To do this:

• Switch off PTO shaft drive.

• Slightly raise the machine via rear lifting device.

• Turn off the tractor and secure it against the possibility of rolling back.

• Swing the parking supports into transport position and lock them via bolts.

• Move the machine into transport position.

• Switch off the control unit, move the rocker switch (2) to the centre position.

Pos: 68.18 /BA/F ahr en und Transpor t/EasyC ut/In Transpor tstellung pr üfen @ 162\mod_1366024603789_78.docx @ 1422795 @ 3 @ 1

9.1.2 Checking in Transport Position

Pos: 68.19 /BA/F ahr en und Transpor t/EasyC ut/In Transpor tstellung pr üfen B970 Bild neues Bedi enter mi nal @ 163\mod_1366024720601_78.docx @ 1422855 @ @ 1

Fig. 19

Pos: 68.20 /BA/F ahr en und Transpor t/EasyC ut/In Transpor tstellung pr üfen B 970 @ 163\mod_1366024738172_78.docx @ 1422904 @ @ 1

By folding up the mowing units attached to the rear to the limit obstruction, the mowing units are secured against being lowered unintentionally.

Make certain after swivelling the mowing units up that the outrigger arms (1) are completely lowered and that they rest on the end stop (2).

Pos: 69 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

46

Pos: 70.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

Operation

10

Pos: 70.2 /Überschriften/Überschriften 2/U-Z/VVor dem M äheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1

Operation

10.1 Before mowing

Pos: 70.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Arbeitseinsatz / M ähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1

DANGER! - Using the machine for work

Effect: Danger to life, injuries or damage to the machine.

• The glide skids must rest on the ground before start-up and during work

• Maintain an adequate safety distance from the cutting tools during operation

• There is danger of foreign objects being forcibly ejected even when the machine is operated properly. Persons must therefore be directed out of the danger zone of the machine.

Pos: 70.4 /BA/Bedi enung /EasyC ut/Mähen/M ähen EC B 1000 / B 870 @ 100\mod_1330355620077_78.docx @ 892830 @ 2 @ 1

• Special care should be taken when working near roads and buildings)

10.2 Mowing

• Swivel parking supports into transport position.

• Move the machine to the working position.

• Block the rear power lift.

• Fold down the safety device.

• Set the lateral guides correctly.

• Before switching on the PTO make sure that the selected RPM and the direction of rotation of the tractor PTO agrees with the direction of rotation of the machine and its permitted maximum RPM.

• Before driving into the crop engage the tractor PTO in neutral gear and slowly bring it up to the nominal machine RPM.

• Drive into the crop.

• Check the mowing unit suspension during mowing.

• To ensure a clean cut, adjust the driving and cutting speeds to the prevailing conditions (soil condition, state of the crop, height, density).

Pos: 70.5 /BA/Bedi enung /EasyC ut/Hinweis Bei m M ähen Steuer ventil schwi mmstell ung/senken @ 9\mod_1220881412391_78.docx @ 128661 @ @ 1

Pos: 70.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note! - While mowing

Effect: Proper use of the machine

• Leave control unit(s) in the "Lower" or "Float position" position for work.

47

Operation

Pos: 70.7 /Überschriften/Überschriften 3/P-T/SSchutzeinrichtung herunter klappen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1

10.2.1 Folding down the Safety Device

Pos: 70.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - F ortschleuder n von Stei nen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1

DANGER! – Stones forcibly projected during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and also prevents access to dangerous parts. Because of this, you must always move it to its protective position before starting work

• Fold the side plate(s) down and secure with twist locks before use

Pos: 70.9 /BA/Bedi enung /EasyC ut/Schutze/Schutzei nrichtung herunter klappen Bild EC B 970 @ 371\mod_1441902604475_78.docx @ 2709964 @ @ 1

2 2

1 1

ECB00013_1

Fig. 20

Pos: 70.10 /BA/Bedienung /EasyC ut/SchutzeSchutzei nrichtung her unter kl appen und mit Dr ehverschluss sichern ( 2015-09-23 13:06:21) @ 84\mod_1318312096950_78.docx @ 733463 @ @ 1

Ensure before use that the side panel(s) (1) of the machine is/ are folded down and that it/they is/are secured by the rotating locking devices (2).

Pos: 70.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

48

Pos: 70.12 /Ü berschriften/Ü berschriften 3/P-T/SSeitliche Lenker einstell en @ 9\mod_1220882767235_78.docx @ 128767 @ 3 @ 1

10.2.2 Adjusting the lateral suspension arm

Pos: 70.13 /BA/Sicherheit/EasyCut/Gefahr - Einstellung der U nterlenkerhöhe am Tr aktor @ 9\mod_1220882859813_78.docx @ 128789 @ @ 1

Danger! - Height adjustment of the lower suspension arms on the tractor

Effect: Danger to life, injuries or damage to the machine.

• Switch off the PTO.

• Secure the tractor against rolling.

• Do not step into the space between the tractor and the machine.

Pos: 70.14 /BA/Bedienung /EasyC ut/H öhenei nstellungHöheneinstell ung beim Mähen über di e U nterlenker am Tr aktor Bil d EC B 970 @ 371\mod_1441898577284_78.docx @ 2709600 @ @ 1

Operation

Fig. 21

Pos: 70.15 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 750 / B 890 @ 139\mod_1354689863924_0.docx @ 1240369 @ @ 1

(EasyCut B 750, EasyCut B 890)

Pos: 70.16 /BA/Bedienung /EasyC ut/H öhenei nstellung/H öhenei nstellung 20 mm beim Mähen über di e U nterlenker am Tr aktor. @ 9\mod_1220882038173_78.docx @ 128725 @ @ 1 During mowing, the height of the 3-point support must be adjusted so that the lateral suspension arms (1) in the front area (1) are a = about 20 mm higher than in the rear area (2).

The setting can be selected via the height adjustment of the lower suspension arms on the tractor.

Pos: 70.17 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 970 @ 79\mod_1314874805936_0.docx @ 698909 @ @ 1

EasyCut B 970

Pos: 70.18 /BA/Bedienung /EasyC ut/H öhenei nstellung/H öhenei nstellung 0 mm bei m M ähen über die U nterlenker am Traktor. @ 41\mod_1271851318445_78.docx @ 373526 @ @ 1 During mowing, the height of the headstock must be adjusted so that the lateral suspension arms (1) in the front area (1) and the rear area (2) are at the same level ( a= ca. 0 mm)

.

The adjustment is made through the height adjustment of the lower suspension arms on the tractor.

Pos: 70.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

49

Operation

Pos: 70.20 /Ü berschriften/Ü berschriften 2/K-O/MM ähwer ke absenken @ 184\mod_1378976759848_78.docx @ 1586601 @ 2 @ 1

10.3 Lowering Mowing Units

Pos: 70.21 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Absenken des M ähwer ks i n Arbeitsstellung EC 280/320 @ 9\mod_1220879244798_78.docx @ 128439 @ @ 1

Danger! - Lowering the mowing unit into the working position

Effect: Danger to life, injuries or damage to the machine.

• Lower the mowing unit only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• Switch on the PTO only when the mowing unit is resting on the ground.

Pos: 70.22 /Ü berschriften/Ü berschriften 3/U-Z/Von Transport- i n Vorgewendestellung @ 202\mod_1385967380899_78.docx @ 1694554 @ 3 @ 1

10.3.1 From Transport Position to Headland Position

Pos: 70.23 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 750 @ 147\mod_1360596222778_0.docx @ 1312110 @ @ 1

EasyCut B 750

Pos: 70.24 /BA/Bedienung /EasyC ut/H eckVon Tr ansport i n Arbeitsstell ung Bild EC B 750 mit neuer Bedi enung @ 371 \mod_1441897843129_78.docx @ 2709320 @ @ 1

2

1

3

ECB00068_1

Fig. 22

Pos: 70.25 /BA/Bedienung /EasyC ut/Tri pel/Tr ansport- i n Vorgewendestellung Text EC B 750 neue Bedieneinhei t @ 201\mod_1385566396526_78.docx @ 1688268 @ @ 1

Pos: 70.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

From transport position to headland position

• Move the rocker switch (2) to “up” position and keep it there.

• To release the locking (1), pull the actuating rope (2) from the tractor.

• Move the control unit (red 1+) to float position to lower both mowing units into headland position.

50

Pos: 70.27 /Ü berschriften/Ü berschriften 3/U-Z/Vorgewendestell ung @ 202\mod_1385967558108_78.docx @ 1694612 @ 3 @ 1

Operation

10.3.2 Headland Position

Pos: 70.28 /BA/Bedienung /EasyC ut/Tri pel/Vorgewendestell ung: Text EC B 750 neue Bedienei nheit @ 202\mod_1385706454768_78.docx @ 1692597 @ @ 1

Prerequisite:

– The mowing units are in headland position.

– The rocker switch (2) is located in “down” position.

Lowering the mowing units simultaneously from headland position to working position

• Move the rocker switch (3) to “centre” position.

• Move the control unit (red 1+) to float position until the mowing units are lowered to working position.

Raising the mowing units from working position to headland position

• Move the rocker switch (3) to “centre” position.

• Activate the control unit (red 1+) until the mowing units are raised to headland position.

Moving the right mowing unit from headland position to working position

• Move the rocker switch (3) to “left” position.

• Move the control unit (red 1+) to float position until the mowing units are lowered to working position.

Moving the right mowing unit from working position to headland position

• Move the rocker switch (3) to “left” position.

• Activate the control unit (red 1+) to raise the right mowing unit to headland position.

Moving the left mowing unit from headland position to working position

• Move the rocker switch (3) to “left” position.

• Move the control unit (red 2+) to float position until the left mowing unit is lowered to working position.

Moving the left mowing unit from working position to headland position

• Move the rocker switch (3) to “left” position.

• Activate the control unit (red 2+) until the left mowing unit is raised to headland position.

Pos: 70.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

51

Operation

Pos: 70.30 /Ü berschriften/Ü berschriften 3/U-Z/Von Transport- i n Vorgewendestellung @ 202\mod_1385967380899_78.docx @ 1694554 @ 3 @ 1

10.3.3 From Transport Position to Headland Position

Pos: 70.31 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 890; B 970 @ 147 \mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 70.32 /BA/Bedienung /EasyC ut/Tri pelTr ansport i n Ar bei tsstellung Bil d EC B750/B890/B970 neue Bedieneinhei t (2015- 09- 23 12:19:48) @ 371\mod_1441897694906_78.docx @ 2709289 @ @ 1

2

1

3

ECB00068_1

Fig. 23

Pos: 70.33 /BA/Bedienung /EasyC ut/Tri pel/Tr ansport- i n Vorgewendestellung Text EC B 890 / B 970 neue Bedienei nheit @ 201\mod_1385566602572_78.docx @ 1688297 @ @ 1

Pos: 70.34 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

From transport position to headland position

• Move the rocker switch (2) to “up” position and keep it there.

• Activate the control unit (blue 2-) until the mowing units are lowered to headland position.

52

Pos: 70.35 /Ü berschriften/Ü berschriften 3/U-Z/Vorgewendestell ung @ 202\mod_1385967558108_78.docx @ 1694612 @ 3 @ 1

Operation

10.3.4 Headland Position

Pos: 70.36 /BA/Bedienung /EasyC ut/Tri pel/Vorgewendestell ung: Text EC B 890 / B 970 neue Bedi enei nheit @ 201\mod_1385566879957_78.docx @ 1688326 @ @ 1

Pos: 70.37 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Prerequisite:

– The mowing units are in headland position.

– The rocker switch (2) is located in “down” position.

Lowering the mowing units simultaneously from headland position to working position

• Move the rocker switch (3) to “centre” position.

• Move the control unit (red 1+) to float position until the mowing units are lowered to working position.

Raising the mowing units from working position to headland position

• Move the rocker switch (3) to “centre” position.

• Activate the control unit (red 1+) until the mowing unit is raised to headland position.

Moving the right mowing unit from headland position to working position

• Move the rocker switch (3) to “left” position.

• Activate the control unit (blue 2-) until the right mowing unit is lowered to working position.

Moving the right mowing unit from working position to headland position

• Move the rocker switch (3) to “left” position.

• Activate the control unit (blue 2+) until the right mowing unit is raised to headland position.

Moving the left mowing unit from headland position to working position

• Move the rocker switch (3) to “left” position.

• Move the control unit (red 1+) to float position until the left mowing unit is lowered to working position.

Moving the left mowing unit from working position to headland position

• Move the rocker switch (3) to “left” position.

• Activate the control unit (red 1+) until the left mowing unit is raised to headland position.

53

Operation

Pos: 70.38 /Ü berschriften/Ü berschriften 3/U-Z/Von Vorgewende- i n Tr ansportstellung @ 202\mod_1385967643743_78.docx @ 1694670 @ 3 @ 1

10.3.5 From Headland Position to Transport Position

Pos: 70.39 /BA/Bedienung /EasyC ut/Tri pelTr ansport i n Ar bei tsstellung Bil d EC B750/B890/B970 neue Bedieneinhei t (2015- 09- 23 12:19:48) @ 371\mod_1441897694906_78.docx @ 2709289 @ @ 1

2

1

3

ECB00068_1

Fig. 24

Pos: 70.40 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 750 @ 147\mod_1360596222778_0.docx @ 1312110 @ @ 1

EasyCut B 750

Pos: 70.41 /BA/Bedienung /EasyC ut/Tri pel/Vorgewende- in Tr ansportstellung bringen T ext EC B 750 neue Bedienei nheit @ 202\mod_1385711022156_78.docx @ 1692976 @ @ 1

Prerequisite:

– The PTO shaft drive is switched off.

– The parking supports are swivelled into transport position and locked by bolts, refer to chapter Start-up “Swivelling Parking Support into Transport Position”.

– The machine is in headland position.

From headland position to transport position:

• Move the rocker switch (2) to “up” position and keep it there.

• Activate the control unit (red 1+) until the mowing units are raised from headland position to transport position.

• Move the rocker switch (2) to centre position to switch off the control unit.

Pos: 70.42 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 890; B 970 @ 147 \mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 70.43 /BA/Bedienung /EasyC ut/Tri pel/Vorgewende- in Tr ansportstellung bringen Text EC B 870 / B 890 / B 970 neue Bedi eneinheit @ 202\mod_1385721508442_78.docx @ 1694193 @ @ 1

Prerequisite:

– The PTO shaft drive is switched off.

– The parking supports are swivelled into transport position and locked by bolts, refer to chapter Start-up “Swivelling Parking Support into Transport Position”.

– The machine is in headland position.

From headland position to transport position:

• Move the rocker switch (2) to “up” position and keep it there.

• Activate the double-action control unit (blue 2+) until the mowing units are raised from headland position to transport position.

• Move the rocker switch (2) to centre position to switch off the control unit.

Pos: 70.44 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

54

Pos: 70.45 /Ü berschriften/Ü berschriften 2/A-E/AAbstellstütze in Tr ansportstellung hochschwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1

Operation

10.4 Swivelling parking support into transport position

Pos: 70.46 /BA/Bedienung /EasyC ut/Abstellstütze/Achtung Abstellstütze ei ngekl appt EC 280/320 CV- Q @ 10\mod_1221637532743_78.docx @ 135563 @ @ 1

Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support(s) is/are raised or folded in and secured in place with a bolt!

Pos: 70.47 /BA/Bedienung /EasyC ut/AbstellstützeAbstellstütze eingekl appt Bild EC B 970 @ 371\mod_1441897482502_78.docx @ 2709129 @ @ 1

4

2

3

2 1

2

1

ECB00010_1

Fig. 25

Pos: 70.48 /BA/Bedienung /EasyC ut/AbstellstützeAbstellstützen ei nklappen EC 7540/9140/B 870 (2015- 09- 21 07:53:41) @ 11\mod_1223444229897_78.docx @ 146352 @ @ 1 The machine is equipped with three parking supports (1+2).

• The parking supports (2) on the right-hand and left-hand sides in working position of the disc mower must be lifted and locked in position with the bolt (3).

• Swivel the parking support (1) backward and lock it in position with the bolt (4).

Pos: 70.49 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

55

Operation

Pos: 70.50 /Ü berschriften/Ü berschriften 2/A-E/AAbbau der Maschi ne @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1

10.5 Detaching the machine

Pos: 70.51 /BA/Sicherheit/Eas yCut/Gefahr - M aschine abstell en_mit H ydr auli kschl auch @ 9\mod_1220883208423_78.docx @ 128830 @ @ 1

Danger! - Unexpected movements of the machine

Pos: 70.52 /BA/Bedienung /EasyC ut/Tri pel Abkoppeln Bil d EC B 970 @ 371\mod_1441896944649_78.docx @ 2708828 @ @ 1

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Park the machine on a solid and even surface.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

• Secure the tractor against rolling.

• Use extreme caution when attaching implements to or detaching them from the tractor! The accident prevention regulations must be complied with absolutely.

• When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised! Move the appropriate control valves into the flow position.

• When detaching the machine, do not walk between the tractor and the machine!

Fig. 26

Pos: 70.53 /BA/Bedienung /EasyC ut/Tri pel Abkoppeln EC 7540/9140/B750/B890/B970 @ 371\mod_1441897074497_78.docx @ 2708859 @ @ 1

• Lower the three parking supports (1) and secure them in position with bolts (2).

• Use the tractor hydraulics to lower the machine to the ground.

• Remove the PTO shaft (3) from the tractor and place it on the storage surface (4).

• Disconnect the hydraulic hoses (5) from the tractor, fit the dust caps and hang them onto the connection block.

• Disconnect the connection of the lighting cable (6) between the tractor and machine and place it in the supports provided for that purpose.

• Disconnect the power supply plug (7) between the tractor and machine and place it in the supports provided for that purpose.

• Remove the control unit (8) from the tractor and fasten it to the three point block.

• EasyCut B 750: Remove the synthetic rope (9) from the tractor

• Relieve the top suspension arm and pull out the bolt on the device side / unhook the top suspension arm.

• Pull out the lower suspension arm / release the catch hook.

Pos: 70.54 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

56

Pos: 70.55 /Ü berschriften/Ü berschriften 2/A-E/AAbstell en @ 0\mod_1199801980622_78.docx @ 35320 @ 2 @ 1

10.6 Parking

Pos: 70.56 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 750 @ 147\mod_1360596222778_0.docx @ 1312110 @ @ 1

EasyCut B 750

Pos: 70.57 /BA/Bedienung /EasyC ut/Tri pel/Abstellen mit hochg eklappten Mähwer ken Bild EC B 970 @ 371\mod_1441902886309_78.docx @ 2709995 @ @ 1

Operation

Fig. 27

Pos: 70.58 /BA/Bedienung /EasyC ut/Tri pel/Abstellen mit hochg eklappten Mähwer ken EC 7540/9140 @ 11\mod_1223450923460_78.docx @ 146527 @ @ 1

Note - Parking with the mowing units folded up

Effect: Save space

For reasons of space, the machine can also be folded up for parking.

In this case, take special care to ensure that the two interlocks (1) (LH and RH) are hooked in and that the mowing unit is parked only on especially solid ground such as concrete or asphalt.

Pos: 70.59 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 890; B 970 @ 147\mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 70.60 /BA/F ahr en und Transpor t/EasyC ut/In Transpor tstellung pr üfen B970 Bild neues Bedi enter mi nal @ 163\mod_1366024720601_78.docx @ 1422855 @ @ 1

Fig. 28

Pos: 70.61 /BA/Bedienung /EasyC ut/Tri pel/Abstellen mit hochg eklappten Mähwer ken EC B750/B890/B970 neue Bedieneinhei t @ 163\mod_1366034725836_78.docx @ 1424098 @ @ 1

Note - Parking with the mowing units folded up

Effect: Save space

For reasons of space, the machine can also be folded up for parking.

Only park the mowing unit on especially solid ground such as concrete or asphalt.

Make sure that the both outrigger arms (2) are completely retracted and that they rest on the end stops (1).

Pos: 71 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

57

Settings

Pos: 72.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

11 Settings

Pos: 72.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Ei nstellarbeiten angebaute Maschi nen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1

DANGER! - Unexpected movement of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

Pos: 72.3 /Überschriften/Überschriften 2/A-E/EEinstell en der Schnitthöhe @ 0\mod_1196660879619_78.docx @ 9191 @ 2 @ 1

• Switch off engine.

• Remove the ignition key and carry it with you.

• Secure the tractor against rolling away.

11.1 Adjusting the cutting height

Pos: 72.4 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe Bild EC 7540/9140 @ 11\mod_1223453474460_78.docx @ 146635 @ @ 1

Fig. 29

Pos: 72.5 /BA/Einstell ung en/Mähwer ke/Schni tthöhe/Schnitthöhe größ er_g eringer EC280/320 @ 9\mod_1220960304209_78.docx @ 130271 @ @ 1

The cutting height is adjusted via the top link (1).

To do this:

• Swivel the parking support(s) down

• Lower the machine into working position and set it down on the parking support(s).

• Rotate the top suspension arm (1).

• Fold in the parking support(s).

Top suspension arm longer = bigger cutting height

Top suspension arm shorter = smaller cutting height

Pos: 72.6 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

58

Pos: 72.7 /Überschriften/Überschriften 2/U-Z/UÜberschni tt einstell en @ 79\mod_1314875045910_78.docx @ 698940 @ 2 @ 1

11.2 Adjust overcut

Pos: 72.8 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 890; B 970 @ 147\mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 72.9 /BA/Einstell ung en/Mähwer ke/EasyC ut/Ü berschnitt ei nstellen EC 10000 Shift / EC B 970 @ 371\mod_1441896045802_78.docx @ 2708608 @ @ 1

Settings

Pos: 72.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-319-1

Fig. 30

The overcut to the front mowing unit can be reduced or enlarged with the outrigger arms (2)

(right and left side of machine).

Pos.I = max. mowing width

Pos.II = increase overcut by 7,5 cm (on each side)

Pos.III = increase overcut by 15 cm (on each side)

Procedure:

• The machine must be properly connected to the tractor

• Bring machine into transport position with tractor rear hydraulics

• P.T.O. shaft drive and tractor engine OFF

• Activate tractor parking brake

• Remove the ignition key

WARNING! - Outrigger arm can slip out.

Risk of injury due to crushing.

The locking bolt (1) must be properly engaged in one of the positions (I, II or III).

• Pull the locking bolt (1) and bring into desired position (adjust right hand and left hand side identically)

• Make certain that the locking bolt engages properly

59

Settings

Pos: 72.11 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Entlastungsfeder n (2015- 10- 19 15:05:29) @ 0\mod_1196666659447_78.docx @ 10133 @ 2 @ 1

11.3 Adjusting the Compensation Springs

Pos: 72.12 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Ei nstellung an den Entl astungsfeder n EC 9140 C V Coll ect @ 357\mod_1438717344956_78.docx @ 2655890 @ @ 1

DANGER! - Setting on the relief springs

Effect: Danger to life or serious injuries

• The threaded spindles (2) of the relief springs (1) must be screwed out to max.

X = 50 mm

.

• Ensure that the nuts (3) do not touch the rocker arm (4). The distance must be set to a dimension of

A = 3 - 5 mm

.

Pos: 72.13 /BA/Ei nstellungen/M ähwer ke/EasyCut/Bodendruck/Bodendr uck allgemeiner T ext alle EC @ 0\mod_1196667271181_78.docx @ 10190 @ @ 1

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 72.14 /BA/Ei nstellungen/M ähwer ke/EasyCut/Bodendruck/Bodendr uck Zusatz EC 7540/9140 @ 11 \mod_1223453930835_78.docx @ 146679 @ @ 1

The ground pressure can be adjusted through threaded spindles (2).

Pos: 72.15 /BA/Ei nstellungen/M ähwer ke/ EasyCut/Entl astungsfeder(n)/Entl astungsfeder Bil d EC B750/890/970 @ 139\mod_1354690283739_78.docx @ 1240512 @ @ 1

2

2

Easy Cut B 750

Easy Cut B 890

Easy Cut B 970

X

80 mm

80 mm

80 mm

2

1 a

4

1

ECB00001_1

1

3

Fig. 31

Pos: 72.16 /BA/Ei nstellungen/M ähwer ke/EasyCut/Entl astungsfeder(n)/Ei nstellung Entl astungsfeder Hinweis EC 7540/9140 @ 11\mod_1223454434944_78.docx @ 146725 @ @ 1

Pos: 72.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Setting on the compensation springs

Effect: equal ground pressure

• For the adjustment of the compensation springs, the disc mower must be moved into the transport position.

• Always make sure that the tensioning lengths of the springs on the right-hand and left-hand sides are equal.

60

Pos: 72.18 /Ü berschriften/Ü berschriften 2/A-E/EEinstellbare Drossel n @ 0\mod_1197295892260_78.docx @ 17199 @ 2 @ 1

11.4 Adjustable throttles

Pos: 72.19 /BA/Ei nstellungen/Dr ossel/Drossel ei nstellen Bil d EC B 970 alte und neue Bedieneinheit @ 371 \mod_1441894990743_78.docx @ 2708306 @ @ 1

Settings

2

1

ECB00069

Fig. 32 For the old control unit design

Pos: 72.20 /BA/Ei nstellungen/Dr ossel/Drossel ei nstellen allgemei n EC 7540/9140 @ 11 \mod_1223455063038_78.docx @ 146768 @ @ 1

For the new control unit design

You can use the adjustable throttles (1,2) to adjust the raising and lowering speed of the hydraulic cylinders.

Pos: 72.21 /BA/Ei nstellungen/Dr ossel/Drossel ( 1) Aushubgeschwi ndigkeit Arbeits- i n Vorgewendestellung @ 11\mod_1223455172960_78.docx @ 146790 @ @ 1

Throttle (1)

Throttle (1) adjusts the lifting speed from working position to headland position.

Pos: 72.22 /BA/Ei nstellungen/Dr ossel/Drossel ( 2) Aushubgeschwi ndigkeit Vorgewende- Tr ansportstellung @ 11\mod_1223455458835_78.docx @ 146812 @ @ 1

Pos: 72.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Throttle (2)

Throttle (2) adjusts the lifting speed from headland position to transport position.

61

Settings

Pos: 72.24 /Ü berschriften/Ü berschriften 2/A-E/EEinstellung der Pfahlsicherung @ 9\mod_1220961168693_78.docx @ 130388 @ 2 @ 1

11.5 Setting of the pole protection mechanism

Pos: 72.25 /BA/Sicherheit/EasyCut/Achtung - Einstell ung an der Pfahlsicherung @ 9\mod_1220960955600_78.docx @ 130367 @ @ 1

Caution! - Adjusting the pole protection mechanism

Effect: Damage to the machine

• If the setting value is changed, the trigger moment will also change. If the spring on the pole protection mechanism is pretensioned more than prescribed by the manufacturer, there is a risk of damaging the disc mower.

• The spring on the pole protection mechanism must be tensioned at least to the extent that the pole protection mechanism does not respond in transport position even with abrupt loads.

Pos: 72.26 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung Bil d EC7540/9140 @ 11 \mod_1223456077022_78.docx @ 146857 @ @ 1

Fig. 33

Pos: 72.27 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung allgemein @ 9\mod_1220961293021_78.docx @ 130429 @ @ 1 In order to protect the disc mower against damages during driving over obstacles, it is equipped with a so-called pole protection mechanism.

The optimal setting for the trigger moment takes place in the factory.

Pos: 72.28 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung EC B 750/890/970 T abelle @ 139 \mod_1354690629855_78.docx @ 1240571 @ @ 1

Mower type Dimension x

85 mm

85 mm

85 mm

Pos: 72.29 /BA/Ei nstellungen/M ähwer ke/EasyCut/Pfahlsicher ung/Pfahlsicherung nach dem Auslösen EC 7540/9140/ B 870 @ 11 \mod_1223456599053_78.docx @ 146901 @ @ 1 After the pole protection mechanism is triggered, the mowing unit swings back. The pole protection mechanism will catch again as soon as you move back.

Pos: 73 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EASYCUT B 750

EASYCUT B 890

EASYCUT B 970

62

Pos: 74 /Ü berschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

12

Pos: 75.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

Maintenance

Maintenance

13

Pos: 75.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

13.1 Special Safety Instructions

Pos: 75.3 /BA/Sicher heit/6. Ü ber arbeitete War nhi nweise/Warnung - Reparatur-,Wartungs- und Rei nigungsarbeiten @ 299\mod_1412929917833_78.docx @ 2341058 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work on the machine, or in case of technical intervention, drive elements may start moving and thus there is a risk of injuries or death.

• Switch off tractor engine, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• Wait until all machine parts have come to a complete stop and have been cooled down completely.

• Perform work on the disc mower only if it is in the working position.

Pos: 75.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Bei unregel mäßiger Kontr olle der Messer kli ngen und H altebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos: 75.5 /Überschriften/Überschriften 3/P-T/PPr obel auf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

13.1.1 Test run

Pos: 75.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf M ehrzahl @ 0\mod_1196782825187_78.docx @ 14889 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing units are resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 75.7 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

13.2 Spare Parts

Pos: 75.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/WARNUNG - Ver wendung von nicht zug elassenen Ersatzteilen @ 308\mod_1417011577394_78.docx @ 2392925 @ @ 1

Pos: 75.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Warning! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

63

Maintenance

Pos: 75.10 /Ü berschriften/Ü berschriften 2/U-Z/WWartungstabelle @ 65\mod_1300369413064_78.docx @ 583966 @ 2 @ 1

13.3 Maintenance table

Pos: 75.11 /BA/War tung/Mähwer ke/Wartungstabell e - EasyCut mit R eibkupplung @ 193\mod_1383233458804_78.docx @ 1647358 @ @ 1

Maintenance work Maintenance interval

Cutter bar

Oil level check

Oil change

All gearboxes

Oil level check

Oil change

Checking the cutter blades

Check the retaining bolts for cutter blades

Check the material thickness of the leaf springs, with blade quick-fit device design

Cutting disc / blade drum

Linings on the cutter bar

Tighten the screws / nuts

All screws

Friction clutch

Vent

Guard cloths

Pos: 75.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Check the guard cloth for wear and damage

X

X

X

X

X

X

X

X

X

X not required

X

X

X

X

X

X

X

X

X

64

Pos: 75.13.1 /Ü berschriften/Ü berschriften 2/A-E/AAnzi ehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1

Maintenance

13.4 Tightening torques

Pos: 75.13.2 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit R egelgewi nde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1

13.4.1 Metric Thread Screws with Control Thread

Pos: 75.13.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t R egelgewinde T abelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1

NOTICE

The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 75.13.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

M22

M24

M27

M30

Stability class

29

42

5.6 8.8 10.9 12.9

Tightening torque (Nm)

3.0

5.9

4.4

8.7

5.1

10

10

25

49

85

15

36

72

125

18

43

84

145

135

210

425

571

730

200

310

610

832

235

365

710

972

1050 1220

1100 1550 1800

1450 2100 2450

65

Maintenance

Pos: 75.13.5 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit F eing ewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1

13.4.2 Metric Thread Screws with Fine Thread

Pos: 75.13.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t F eingewi nde Tabell e @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1

Tightening torque in Nm (unless otherwise stated)

A

M12 x

1.5:

M14 x 1.5

M16 x 1.5

M18 x 1.5

M20 x 1.5

M24 x 2

M27 x 2

M30 x 1.5

Pos: 75.13.7 /Ü berschriften/Ü berschriften 3/K-O/MM etrische Gewindeschrauben mit Senkkopf und Innensechskant @ 323\mod_1424945970760_78.docx @ 2484818 @ 3 @ 1

5.6

Stability class

8.8 10.9 12.9

Tightening torque (Nm)

88 130 152

145

222

368

465

787

800

213

327

525

662

249

382

614

775

1121 1312

1148 1635 1914

2100 2650

A = thread size

(stability class can be seen on screw head)

13.4.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket

Pos: 75.13.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndeschr auben mi t Senkkopf und Innens echskant T abelle @ 321\mod_1424843938347_78.docx @ 2480155 @ @ 1

NOTICE

The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket.

Tightening torque in Nm (unless otherwise stated)

A = thread size

(stability class can be seen on screw head)

A

Pos: 75.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

M4

M5

M6

M8

M10

M12

M14

M16

M20

Stability class

23

34

5.6 8.8 10.9 12.9

Tightening torque (Nm)

2.5

4.7

3.5

7

4.1

8

8

20

39

68

12

29

58

100

15

35

67

116

108 160 188

168 248 292

340 488 568

A

BM 400 0234

66

Pos: 75.15 /Ü berschriften/Ü berschriften 3/A-E/AAbweichende Anziehdr ehmomente @ 369\mod_1441722353234_78.docx @ 2702740 @ 3 @ 1

13.4.4 Deviating Tightening Torques

Pos: 75.16 /BA/War tung/Drehmomente / AnziehdrehmomenteAbweichendes Drehmoment EasyC ut ( 2015-10-26 15:16:45) @ 3\mod_1204885737515_78.docx @ 73465 @ @ 1

Screws / nuts

Pos: 76 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Nut for cutting disc flange

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for blade drum

MA [Nm]

850

300

50

50

Maintenance

67

Maintenance

Pos: 77.1 /Überschriften/Überschriften 2/K-O/KKreiselnabe mit Schersicher ung ( optional) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1

13.5 Rotary hub with shear fuse (optional)

Pos: 77.2 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 750 / B 890 @ 139\mod_1354689863924_0.docx @ 1240369 @ @ 1

(EasyCut B 750, EasyCut B 890)

Pos: 77.3 /BA/Wartung/M ähwer ke/Schersicherung/Bild M ähhol m Aufstell ung EC B 750/ B 870 @ 137 \mod_1354024305359_78.docx @ 1226330 @ @ 1

Pos: 77.4 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 34

68

Pos: 77.5 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Schnell rotierende Messerteller/M essertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 77.6 /BA/Wartung/M ähwer ke/Schersicherung/Leg ende Mähhol m Aufstellung EasyCut´s A,B,R E,LE @ 99\mod_1330074124805_78.docx @ 889331 @ @ 1

Pos: 77.7 /BA/Wartung/M ähwer ke/Schersicherung/Beschr eibung Schersicherung RE,LE @ 99\mod_1330074896634_78.docx @ 889358 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE) and left-hand (anti-clockwise) threading (LE), the nuts (2) and pinion shaft (4) for left-hand threading (LE) have a distinctive grove (a, b).

• Left-handed (LE) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 77.8 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

69

Maintenance

Pos: 77.9 /BA/Wartung/M ähwer ke/SchersicherungNach dem Abscheren EasyCut @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1

13.5.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b

1 c

10

EC-255-1

Fig. 35

70

Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Pos: 77.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

71

Maintenance

Pos: 77.11 /Abkürzungen /Abkürzung en spr achneutral/EasyC ut/EasyCut B 970 @ 79\mod_1314874805936_0.docx @ 698909 @ @ 1

EasyCut B 970

Pos: 77.12 /BA/War tung/Mähwer ke/Schersicherung/Bil d Mähhol m Aufstellung EC B 970 / EC R 360 @ 138\mod_1354024845498_78.docx @ 1226359 @ @ 1

Pos: 77.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 36

72

Pos: 77.14 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M essertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Maintenance

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 77.15 /BA/War tung/Mähwer ke/Schersicherung/Legende M ähhol m Aufstellung EasyC ut´s A,B,R E,LE @ 99\mod_1330074124805_78.docx @ 889331 @ @ 1

Pos: 77.16 /BA/War tung/Mähwer ke/Schersicherung/Beschrei bung Schersicher ung R E,LE @ 99\mod_1330074896634_78.docx @ 889358 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE) and left-hand (anti-clockwise) threading (LE), the nuts (2) and pinion shaft (4) for left-hand threading (LE) have a distinctive grove (a, b).

• Left-handed (LE) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 77.17 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

73

Maintenance

Pos: 77.18 /BA/War tung/Mähwer ke/SchersicherungNach dem Abscher en EasyC ut @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1

13.5.2 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b

1 c

10

EC-255-1

Fig. 37

74

Pos: 78 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

75

Maintenance - Gearbox

Pos: 79 /Ü berschriften/Überschriften 1/U-Z/Wartung - Getriebe @ 2\mod_1203058202823_78.docx @ 64495 @ 1 @ 1

14

Pos: 80.1 /Überschriften/Überschriften 2/F-J/HH auptgetriebe @ 0\mod_1197005740033_78.docx @ 15416 @ 2 @ 1

Maintenance - Gearbox

14.1 Main gearbox

Pos: 80.2 /BA/Wartung/Hi nweis Ölstandskontr olle i n Arbeitsstellung und i n waag erechter Stell ung der Maschi ne vor nehmen @ 194 \mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 80.3 /BA/Wartung/Öl kontr olle_Wechsel/Mähwer ke/Bild Hauptgetriebe EC 7540/9140 @ 11\mod_1223468187241_78.docx @ 147078 @ @ 1

Fig. 38

Pos: 80.4 /BA/Wartung/Öl kontr olle_Wechsel/Öl wechsel / Öl kontr olle:Legende zu Grafi k Kontrollschraube / Ablassschraube / Ei nf üllschraube @ 194\mod_1383288259662_78.docx @ 1647783 @ @ 1

1) Inspection screw / control hole

3) Filler plug / oil filling hole

Pos: 80.5 /BA/Wartung/Öl kontr olle_WechselÖl kontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

2) Drain plug

Pos: 80.6 /BA/Wartung/Öl kontr olle_WechselÖl wechsel N EU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

Pos: 80.7 /BA/Wartung/Öl kontr olle_Wechsel/Ölqualität /Öl menge: si ehe Kapitel @ 0\mod_1197007859486_78.docx @ 15531 @ @ 1

• Screw in the inspection screw and the filler plug and tighten them securely.

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Pos: 80.8 /BA/Wartung/Öl kontr olle_Wec hsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 81 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

76

Pos: 82.1 /Überschriften/Überschriften 2/K-O/MMäher antriebsgetri ebe @ 9\mod_1221045800746_78.docx @ 131475 @ 2 @ 1

Maintenance - Gearbox

14.2 Mower Drive Gearbox

Pos: 82.2 /BA/Wartung/Hi nweis Ölstandskontr olle i n Arbeitsstellung und i n waag erechter Stell ung der Maschi ne vor nehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1

Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 82.3 /BA/Wartung/Öl kontr olle_Wechsel/Mähwer ke/Bild Mäherantriebsgetriebe EC 280/320 @ 9\mod_1221045935246_78.docx @ 131519 @ @ 1

EC-170-1

Figure 39

Pos: 82.4 /BA/Wartung/Öl kontr olle_Wechsel/Öl wechsel / Öl kontr olle:Legende zu Grafi k Kontrollschraube / Ei nfüllschr aube @ 194\mod_1383298407773_78.docx @ 1647929 @ @ 1

1) Inspection screw / control hole 2) Filler plug / oil filling hole

Pos: 82.5 /BA/Wartung/Öl kontr olle_WechselÖlqualität/Ölmenge: siehe Kapitel T echnische Daten der Maschi ne @ 371\mod_1441958324612_78.docx @ 2710777 @ @ 1

Oil quality/amount of oil: refer to chapter entitled Technical Data of Machine “Operating

Materials”

Pos: 82.6 /BA/Wartung/Öl kontr olle_Wechsel/Öl kontroll e / Öl wechsel Inter vall: si ehe Kapitel Wartung „ Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 82.7 /BA/Wartung/Öl kontr olle_WechselÖl kontrolle NEU über Kontrollschraube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 82.8 /BA/Wartung/Öl kontr olle_Wechsel/Öl wechsel NEU nur EasyC ut mit M äherantri ebsg etriebe @ 210 \mod_1389176347334_78.docx @ 1731635 @ @ 1

Oil change:

• Move the machine to transport position.

• Switch off the tractor engine, remove the ignition key and secure the tractor from rolling away.

Collect escaping oil in a suitable container.

• Screw out inspection screw and filler plug and drain the oil.

• Move the machine to working position.

• Switch off the tractor engine, remove the ignition key and secure the tractor from rolling away.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in inspection screw and filler plug and tighten them securely.

Pos: 82.9 /BA/Wartung/Öl kontr olle_Wechsel/Hinweis - Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Pos: 83 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The used oil must be disposed of correctly

77

Maintenance - Gearbox

Pos: 84.1 /Überschriften/Überschriften 2/K-O/OÖlstandskontroll e und Ölwechsel am Mähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

14.3

Pos: 84.2 /Überschriften/Überschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

14.3.1 Oil change

Pos: 84.3 /BA/Wartung/M ähwer ke/Hinweis Ein Öl wechsel am M ähhol m ist nicht erforderlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Note

No oil change is required on the cutter bar.

Pos: 84.4 /Überschriften/Überschriften 3/K-O/OÖl kontr olle @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

14.3.2 Checking the oil level

Pos: 84.5 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Schnell rotierende Messerteller/M essertrommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 84.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Schnell rotierende Messerteller/M essertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Pos: 84.7 /BA/Wartung/M ähwer ke/Öl kontroll e M ähhol m Easycut EC 280/320 @ 9\mod_1221047992481_78.docx @ 131607 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 85 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-003

Fig. 40

• Allow the machine to run briefly.

• Wait until cutting discs/blade drums have come to a complete stop.

• Move the cutter bar into transport position.

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutter bar.

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely.

78

Pos: 86 /Ü berschriften/Überschriften 1/U-Z/Wartung - Messer wechsel @ 107\mod_1334638484298_78.docx @ 968003 @ 1 @ 1

Maintenance - Blade Changing

15 Maintenance - Blade Changing

Pos: 88.1 /Überschriften/Überschriften 2/K-O/KKontr olle der Mähkli ngen und M esserhalter ung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

15.1 Checking the Cutter Blades and Blade Holder

Pos: 88.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - F ehlende und beschädigte Mähkling en und Mähkli ngenhalterungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

Pos: 88.3 /Überschriften/Überschriften 3/K-O/MMähkling en @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

15.1.1 Cutter Blades

Pos: 88.4 /BA/Wartung/M ähwer ke/Die Bohr ung der Mähkli ngen kann sich durch Verschl eiß aufwei ten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 88.5 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Zu geringe Materialstär ke an den M ähkli ngen_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 88.6 /BA/Wartung/M ähwer ke/Mähkli ngen bei dsei tig ver wenbar _neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm). a

Pos: 88.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1

EC 253 0

Fig. 41

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

79

Maintenance - Blade Changing

Pos: 88.8 /BA/Wartung/M ähwer ke/Messerschr aub / Messerschnell verschluss/Messerschraubverschl uss H altebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1

15.1.2 Blade screw connection

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 88.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 42 min. 14 mm

EC-240-0

80

Pos: 88.10 /BA/War tung/Mähwer ke/M esserschraub / M esserschnell verschl uss/M esserschnell verschl uss H altebolzen 14mm @ 0 \mod_1197268087875_78.docx @ 16444 @ 3 @ 1

15.1.3 Blade Quick-Fit Device

Maintenance - Blade Changing

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

min. 14 mm

EC-239-0

Fig. 43

Pos: 88.11 /Ü berschriften/Ü berschriften 3/P-T/PPrüfen der Material stär ke der Hal tebolzen U S @ 8\mod_1219048913565_78.docx @ 108655 @ 3 @ 1

15.1.4 Checking the Material Thickness of the Retaining Bolts

Pos: 88.12 /BA/War tung/Mähwer ke/Prüfen der Materi alstär ke der Hal tebolzen/Blattfedern_U S @ 8\mod_1219047827550_78.docx @ 108614 @ @ 1

2 1 a b

EC-241-0

Fig. 44

The material thickness of the retaining bolts and the leaf springs is checked using the supplied gauge (1). The gauge (1) is located on the special tool (2) {blade key}.

Section (a) of the gauge is used to check the material thickness of the retaining bolts.

Section (b) of the gauge is used to check the contour of the leaf springs.

Pos: 88.13 /BA/War tung/Mähwer ke/M aterialstär ke der Haltebolzen überpr üfen U S @ 8\mod_1219048235081_78.docx @ 108634 @ 4 @ 1

81

Maintenance - Blade Changing

15.1.4.1 Checking the material thickness of the retaining bolts

2

1

Pos: 88.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-242-0

Fig. 45

• Remove the cutter

• Clean the area to be checked

• Place the gauge (1) with section (a) against the retaining bolt (2).

• Rotate the gauge (1) by 90 degrees.

• If it is not possible to slide the gauge over the retaining bolt during the rotation, then the retaining bolt is still in working order.

• If it is possible to slide the gauge (2) over the retaining bolt during the rotation, the retaining bolt must be replaced immediately.

82

Pos: 88.15 /BA/War tung/Mähwer ke/R egel mäßige Kontrolle der Bl attfedern US @ 8\mod_1219049253925_78.docx @ 108717 @ 3 @ 1

15.1.5 Periodical Inspection of the Leaf Springs

Maintenance - Blade Changing

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damage at least once a day or after contact with foreign objects.

• The wear limit of the leaf springs is reached when the application seam (1) is worn away at one point. The wear limit must be checked with the gauge (2).

1 1

EC 225 0

Fig. 46

Note

Use only original Krone spare parts to replace the leaf springs.

Pos: 88.16 /Ü berschriften/Ü berschriften 3/P-T/PPrüfen der Material stär ke der Bl attfedern U S @ 8\mod_1219048953143_78.docx @ 108676 @ 3 @ 1

15.1.6 Checking the Material Thickness of the Leaf Springs

Pos: 88.17 /BA/War tung/Mähwer ke/Prüfen der Materi alstär ke der Hal tebolzen/Blattfedern_U S @ 8 \mod_1219047827550_78.docx @ 108614 @ @ 1

2 1 a b

EC-241-0

Fig. 47

The material thickness of the retaining bolts and the leaf springs is checked using the supplied gauge (1). The gauge (1) is located on the special tool (2) {blade key}.

Section (a) of the gauge is used to check the material thickness of the retaining bolts.

Section (b) of the gauge is used to check the contour of the leaf springs.

Pos: 88.18 /BA/War tung/Mähwer ke/M aterialstär ke der Bl attfeder n überpr üfen US @ 8\mod_1219049061425_78.docx @ 108698 @ 4 @ 1

83

Maintenance - Blade Changing

15.1.6.1 Checking the material thickness of the leaf springs

2

1

Pos: 88.19 /BA/War tung/Mähwer ke/Bl attfeder Kontur prüfen U S @ 8\mod_1219049656846_78.docx @ 108739 @ @ 1

EC-243-0

Fig. 48

• Remove the cutter

• Clean the area to be checked

• Push the gauge (1) with section (b) over the retaining bolt of the leaf spring (2), as far as it will go.

1

2

IC

1

2 IIC

Pos: 88.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-244-0

Fig. 49

• If the contour of the leaf spring (2) in section (IC) aligns completely with the contour of the gauge (1), the leaf spring has not yet reached its wear limit.

• If the contour of the leaf spring disappears at any point in section (IIc) behind the contour of the gauge, the leaf spring has reached its wear limit. The leaf spring must be replaced.

84

Pos: 88.21 /BA/War tung/Mähwer ke/R egel mäßige Kontrolle der M esser tell er bzw. -tr ommel n @ 0\mod_1197268487390_78.docx @ 16483 @ 3 @ 1

15.1.7

Maintenance - Blade Changing

Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

Pos: 88.22 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-211

Fig. 50

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

85

Maintenance - Blade Changing

Pos: 88.23 /BA/War tung/Mähwer ke/Verschl eissgrenze für Auswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1

15.1.8 Abrasion Limit

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

Pos: 88.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-226-0

Fig. 51

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

86

Pos: 88.25 /Ü berschriften/Ü berschriften 2/K-O/MM esser wechsel an Messerteller n @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1

Maintenance - Blade Changing

15.2 Blade Changing on Cutting Discs

Pos: 88.26 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M essertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 88.27 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Sich l ösende Mähkli ngen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Pos: 88.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

87

Maintenance - Blade Changing

Pos: 88.29 /Ü berschriften/Ü berschriften 3/K-O/MM esserschraubverschluss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1

15.2.1 Blade Screw Connection

Pos: 88.30 /BA/War tung/Mähwer ke/M esserschraub / M esserschnell verschl uss/Beschreibung Messer wechsel M esserschraubverschluss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1

EC-0-250

Pic. 52

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

Pos: 88.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

88

Pos: 88.32 /Ü berschriften/Ü berschriften 3/K-O/MM esserschnell verschl uss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1

15.2.2 Blade Quick-Fit Device

Pos: 88.33 /BA/War tung/Mähwer ke/M esserschraub / M esserschnell verschl uss/Beschreibung Messer wechsel M esserschnell verschl uss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1

Maintenance - Blade Changing

2 3 4

5

EC-251-0

Fig. 53

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Pos: 88.34 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Order No. for anticlockwise rotating blade: 139-888

89

Maintenance - Blade Changing

Pos: 88.35 /BA/War tung/Mähwer ke/Stoß kanten erneuer n @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1

15.3 Replacing the linings

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 54

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

Pos: 89 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-252-0

Fig. 55

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the

lower surface

of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

90

Pos: 90.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmier plan @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

16

Pos: 90.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

– lubrication chart

Maintenance – lubrication chart

16.1 Special Safety Instructions

Pos: 90.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 90.4 /Überschriften/Überschriften 2/F-J/GGel enkwell e @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

16.2 PTO shaft

Pos: 90.5 /BA/Wartung/Gel enkwelle schmier en/Abschmier en Gelenkwelle Bild 100 h Bil d 100 h @ 163\mod_1366177929339_78.docx @ 1426936 @ @ 1

Fig. 56

Pos: 90.6 /BA/Wartung/Gel enkwelle schmier enAbschmi eren Gel enkwell e T ext ( 2015-10-28 15:29:50) @ 16\mod_1235638171674_78.docx @ 199556 @ @ 1

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

Pos: 90.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

91

Maintenance – lubrication chart

Pos: 90.8 /Überschriften/Überschriften 2/P-T/SSchmi erpl an @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

16.3 Lubrication Chart

Pos: 90.9 /BA/Wartung/Hi nweis aus Gründen der Ü bersicht @ 2\mod_1202799283498_78.docx @ 61453 @ @ 1

Note

To make the illustration easier to read, the greasing points have only been shown on one side of the machine. The greasing same points are present on the other side of the machine (mirrorimage).

Pos: 90.10 /BA/War tung/Mähwer ke/EasyC ut / AM Mähwer ke/Schmier pläne/Schmi erplan EC B 970 @ 370\mod_1441893452523_78.docx @ 2707935 @ @ 1

20h

20h

20h

20h

20h

Pos: 91 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 57

92

20h

20h

ECB00017_1

Pos: 92.1 /Überschriften/Überschriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1

Placing in Storage

17 Placing in Storage

Pos: 92.2.1 /BA/Einl agerung/M aschine an ei nem trockenem Ort abstellen @ 70\mod_1305630069850_78.docx @ 638292 @ @ 1

• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Pos: 92.2.2 /BA/Einl agerung/Vor der Ei nwinter ung die Maschi ne innen und auß en gr ündlich reinig en @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1

Pos: 92.2.3 /BA/Einl agerung/Gel enkwelle auseinanderziehen und ei nfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1

• Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.

Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Pos: 92.2.4 /BA/Einl agerung/Alle Gel enkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1

• Oil all joint points!

Pos: 92.2.5 /BA/Einl agerung/Lackschäden ausbesser n, blanke Stellen gründlich mit R ostschutzmittel konser vi eren @ 70\mod_1305630900253_78.docx @ 638320 @ @ 1

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Pos: 92.2.6 /BA/Einl agerung/Alle beweglichen Bauteile über prüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1

Pos: 92.2.7 /BA/Einl agerung/Ver wenden Si e nur Original-KR ONE- Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

• Use only original KRONE replacement parts.

Pos: 92.2.8 /BA/Einl agerung/Sammelliste erstell en @ 70\mod_1305626681125_78.docx @ 638264 @ @ 1

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Pos: 92.3 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

93

Before the Start of the New Season

Pos: 92.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1

18

Pos: 92.5 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Before the Start of the New Season

18.1 Special Safety Instructions

Pos: 92.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 92.7 /Überschriften/Überschriften 2/P-T/PPr obel auf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1

18.2 Test run.

Pos: 92.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf M ehrzahl @ 0\mod_1196782825187_78.docx @ 14889 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing units are resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine only from the driver’s seat.

Pos: 92.9 /BA/Einl agerung/EasyCut / AM M ähwer ke/Vor der Saison ohne Bereifung @ 3\mod_1204731533226_78.docx @ 72767 @ @ 1

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

Pos: 92.10 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung l üften vor der Saison @ 3\mod_1204731645242_78.docx @ 72787 @ @ 1

• Vent the friction clutch to release the adhesion of the friction lining.

Pos: 92.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

94

Pos: 92.12 /Ü berschriften/Ü berschriften 2/P-T/RR eibkuppl ung @ 3\mod_1204782451808_78.docx @ 72905 @ 2 @ 1

Before the Start of the New Season

18.3 Friction Clutch

Pos: 92.13 /BA/Sicherheit/R eibkuppl ung/Achtung - Manipulation an der R eibkuppl ung @ 3\mod_1204732138258_78.docx @ 72825 @ @ 1

Pos: 92.14 /BA/Ei nlag erung/Rei bkupplung/R eibkuppl ung entlüften @ 3\mod_1204732297351_78.docx @ 72885 @ @ 1

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

2

1

EC-257-0

Fig. 58

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M clutch (2).

R

. The torque is applied on the housing of the friction

Pos: 92.15 /BA/Inbetri ebnahme/EasyCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.docx @ 145593 @ @ 1

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before the Start of the New Season "Friction clutch")

Pos: 93 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

95

Special equipment

Pos: 94.1 /Überschriften/Überschriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1

19

Pos: 94.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Special equipment

19.1 Special Safety Instructions

Pos: 94.3 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Warnung - Repar atur_Wartung_R einig ungs_4 allgemein EasyC ut @ 292\mod_1410941423112_78.docx @ 2299026 @ @ 1

WARNING!

When performing repair, maintenance or cleaning work or in case of technical intervention, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Turn off the PTO shaft.

• Move the machine to the working position and lower it to the ground.

• Switch off the engine of the tractor, remove the ignition key and carry it with you.

• Secure the tractor against accidental start-up and against rolling.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

Pos: 94.4 /BA/Sonder ausstatung/EasyCut / AM M ähwer ke/H ochschnittkufen EasyC ut @ 3\mod_1204783761105_78.docx @ 72974 @ 2 @ 1

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

19.2 Adjusting Skids

2

1

3

Pos: 95 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-192-1

Fig. 59

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

96

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Disposal of the machine

20

Pos: 97 /BA/Entsorgung der Maschi ne/Die M aschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1

Disposal of the machine

20.1

Pos: 98 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

97

Appendix

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21

Pos: 99.2 /Überschriften/Überschriften 2/F-JSchaltpl an @ 342\mod_1432734505303_78.docx @ 2590442 @ 2 @ 1

Appendix

21.1 Diagram

Pos: 99.3 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 970 ; B 750 @ 147\mod_1360650975723_0.docx @ 1312403 @ @ 1

EasyCut B 750 ; EasyCut B 970

Pos: 99.4 /BA/Anhang/EasyC ut/H ydrauli kschal tpl an/H ydraulikschal plan ohne Querföderband @ 11\mod_1223527962273_78.docx @ 147648 @ @ 1

251 bar

Schlepper Hydraulik

DW 2

LS

T

P

DW 1

150 100 138 00

Fig. 60

Pos: 99.5 /Abkürzungen /Abkürzungen sprachneutr al/EasyC ut/EasyC ut B 890; B 970 @ 147\mod_1360651023878_0.docx @ 1312432 @ @ 1

EasyCut B 890 ; EasyCut B 970

Pos: 99.6 /BA/Anhang/EasyC ut/H ydrauli kschal tpl an/H ydraulik 150 100 960 00 @ 147\mod_1360595607947_78.docx @ 1312024 @ @ 1

Re.

270106700

Y1

270106700

Y2

Li.

T1

T2

VL

Y3

1A 1B 2A

Y4

T1

T2

VR

Y5

Hauptblock

270101650

150 100 960 00

Pos: 99.7 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 61

98

Pos: 99.8 /Überschriften/Überschriften 2/A-E/EStr omlaufplan @ 342\mod_1432733738359_78.docx @ 2590411 @ 2 @ 1

21.2 Circuit Diagram

Pos: 99.9 /BA/Anhang/EasyC ut/Schaltpläne EC B 750 / B 890 / B 970 @ 203\mod_1386052622969_78.docx @ 1697545 @ @ 1

You will find the circuit diagrams listed below in the Appendix

1 Circuit diagram (150 10 EasyCut B 750)

2 Circuit diagram (150 100 851 EasyCut B 890 / EasyCut B 970)

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22 Index

A

Abrasion Limit ..................................................... 86

Adjust overcut ..................................................... 59

Adjustable throttles ............................................. 61

Adjusting Skids ................................................... 96

Adjusting the Compensation Springs ................. 60

Adjusting the cutting height ................................ 58

Adjusting the lateral suspension arm .................. 49

After Shearing Off ......................................... 70, 74

Ambient Temperature ......................................... 29

Appendix ............................................................. 98

Attached devices ................................................ 15

Attaching Safety Labels and Information Labels 20

B

Before mowing .................................................... 47

Before the Start of the New Season ................... 94

Blade Changing on Cutting Discs ....................... 87

Blade Quick-Fit Device ................................. 81, 89

Blade screw connection ...................................... 80

Blade Screw Connection .................................... 88

C

Checking the Cutter Blades and Blade Holder ... 79

Checking the material thickness of the leaf springs

........................................................................ 84

Checking the Material Thickness of the Leaf

Springs ............................................................ 83

Checking the material thickness of the retaining bolts ................................................................ 82

Checking the Material Thickness of the Retaining

Bolts ................................................................ 81

Checking the transport interlock ......................... 45

Circuit Diagram ................................................... 99

Clutching points .................................................. 33

Commissioning ................................................... 32

Connecting the hydraulic lines ............................ 38

Connecting the Operation ................................... 39

Consumables ...................................................... 29

Contact for KRONE NORTHAMERICA .............. 19

Control and Display Elements ............................ 30

Conversion table ................................................. 11

Cutter Blades ...................................................... 79

D

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 13

Detaching the machine ....................................... 56

Deviating Tightening Torques ............................. 67

100

Diagram ............................................................. 98

Dimensions ............................................ 26, 27, 28

Direction Information ............................................ 8

Directories and References ................................. 7

Disposal of the machine

................................. 97

Driving and Transport ........................................ 44

F

First installation .................................................. 32

Folding down the Safety Device ........................ 48

Friction Clutch .................................................... 95

From Headland Position to Transport Position .. 54

From Transport Position to Headland Position . 50,

52

Further applicable documents ............................. 7

H

Headland Position ........................................ 51, 53

How to use this document ................................... 7

Hydraulic system ................................................ 16

Hydraulics .......................................................... 38

I

Identification Plate .............................................. 19

Inadmissible Modes of Operation ...................... 16

Information Required for Questions and Orders 19

Install the PTO shaft .......................................... 42

Intended use ...................................................... 12

Intermediate PTO shaft ...................................... 42

L

Lighting .............................................................. 40

Lighting connection ............................................ 40

Lowering Mowing Units ...................................... 50

Lubrication Chart ................................................ 92

M

Machine overview .............................................. 18

Main gearbox ..................................................... 76

Maintenance ................................................ 16, 63

Maintenance – lubrication chart ......................... 91

Maintenance table .............................................. 64

Means of representation ...................................... 8

Notes with information and recommendations 10

Warning signs ................................................. 10

Means of Representation

Figures ............................................................. 8

Metric Thread Screws with Control Thread ....... 65

Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 66

Metric Thread Screws with Fine Thread ............. 66

Minimum tractor requirements ................26, 27, 28

Mounting onto the Tractor............................. 33, 37

Mower Drive Gearbox ......................................... 77

Mowing................................................................ 47

O

Oil level check and oil change on the cutter bar . 78

Operation ............................................................ 47

P

Parking ................................................................ 57

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................. 85

Periodical Inspection of the Leaf Springs ........... 83

Personnel Qualification and Training .................. 13

Placing in Storage ............................................... 93

Position of the Adhesive Safety Stickers on the

Machine .......................................................... 22

PTO operation .................................................... 15

PTO shaft ................................................35, 41, 91

Purpose of Use ................................................... 12

R

Re-Ordering Safety Labels and Information Labels

........................................................................ 20

Re-Ordering this Document .................................. 7

Replacing the linings ........................................... 90

Rotary hub with shear fuse (optional) ................. 68

S

Safety .................................................................. 12

Safety Instructions and Accident Prevention

Regulations ..................................................... 14

Safety-conscious work practices ....................... 13

Scope of Document ............................................. 8

Service life of the machine

............................. 12

Setting of the pole protection mechanism ......... 62

Setting the coupling rod ..................................... 34

Settings .............................................................. 58

Spare Parts ........................................................ 63

Special equipment ............................................. 96

Start-up .............................................................. 37

Switching from working position to transport position ........................................................... 44

Swivelling parking support into transport position

................................................................. 43, 55

T

Target group of this document ............................. 7

Technical data .................................................... 26

Technical data dimensions .................... 26, 27, 28

Technical data minimum tractor requirements . 26,

27, 28

Technical Data of the Machine .......................... 26

Term ..................................................................... 8

Test run .............................................................. 94

Test run .............................................................. 63

Tightening torques ............................................. 65

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 16

W

Working in the vicinity of power transmission lines

....................................................................... 17

101

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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