Krone X-Disc 6200 Operating Instructions


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Krone X-Disc 6200 Operating Instructions | Manualzz

Direct cutting system

XDisc 6200

(from serial no.: 943 320)

Order no.: 150 000 056 03 en

20.04.2016

Foreword

EC Declaration of Conformity

We

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the

Machine:

Type:

Direct cutting system

XDisc 6200 to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/CE (machines).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture: Machine no.:

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customer,

Dear customer,

You have now received the operating instructions for the KRONE product which you have purchased.

These operating instructions contain important information for the proper use and safe operation of the machine.

If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf.

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Foreword

1 Foreword ................................................................................................................................................. 5

2 To this Document ................................................................................................................................... 6

2.1

Validity ................................................................................................................................................ 6

2.1.1

Direction Information ................................................................................................................... 6

2.2

Identifying Symbols in the Operating Instructions .............................................................................. 6

2.3

Identification of the hazard warnings.................................................................................................. 6

3 Safety ....................................................................................................................................................... 7

3.1

Purpose of Use ................................................................................................................................... 7

3.2

Intended Use ...................................................................................................................................... 7

3.3

Service life of the machine ................................................................................................................. 7

3.3.1

Personnel Qualification and Training .......................................................................................... 8

3.3.2

Dangers in Case of Non-compliance with the Safety Instructions .............................................. 8

3.3.3

Safety-conscious work practices ................................................................................................. 8

3.4

Safety Instructions and Accident Prevention Regulations ................................................................. 9

3.5

Attached devices .............................................................................................................................. 10

3.6

PTO Operation ................................................................................................................................. 11

3.7

Maintenance ..................................................................................................................................... 12

3.8

Unauthorised Conversion/Modification and Spare Parts Production ............................................... 12

3.9

Inadmissible Modes of Operation ..................................................................................................... 12

4 Machine Description ............................................................................................................................ 14

4.1

Machine overview ............................................................................................................................. 14

4.2

Identification Plate ............................................................................................................................ 16

4.3

Information Required for Questions and Orders .............................................................................. 16

4.3.1

Contact ...................................................................................................................................... 17

4.4

Introduction ....................................................................................................................................... 17

4.4.1

Re-Ordering the Adhesive Safety and Information Labels ....................................................... 17

4.4.2

Affixing the Adhesive Safety and Information Labels ............................................................... 17

4.5

Position of the Adhesive Safety Stickers on the Machine ................................................................ 18

4.6

Technical data .................................................................................................................................. 20

4.7

Lubricants ......................................................................................................................................... 20

4.7.1

Filling Quantities and Lubrication Designations for Gearboxes ................................................ 20

5 Commissioning ..................................................................................................................................... 21

5.1

Checklist for Initial Operation ........................................................................................................... 21

5.2

Attachment to the forage harvester .................................................................................................. 21

5.3

Stop points ....................................................................................................................................... 22

5.4

Parking the machine......................................................................................................................... 22

5.4.1

Adjusting the adapter frame ...................................................................................................... 23

6 Start-up .................................................................................................................................................. 25

6.1

Checking and Observing Before Start-Up ........................................................................................ 25

6.1.1

Attaching the Machine............................................................................................................... 26

6.1.2

Aligning the Cutting System ...................................................................................................... 27

7 Driving and Transport .......................................................................................................................... 28

8 Operation ............................................................................................................................................... 29

8.1

From transport into working position ................................................................................................ 29

8.1.1

Working position ........................................................................................................................ 29

8.2

Detaching the machine..................................................................................................................... 31

9 Settings ................................................................................................................................................. 32

3

Foreword

9.1

Adjusting the distance between the scraper bars and the auger conveyor ..................................... 33

9.1.1

Set Ground Skid ........................................................................................................................ 34

10 Maintenance .......................................................................................................................................... 35

10.1

Special Safety Instructions ............................................................................................................... 35

10.1.1

Test run ..................................................................................................................................... 35

10.2

Spare Parts ...................................................................................................................................... 35

10.3

Maintenance table ............................................................................................................................ 36

10.4

Tightening Torques .......................................................................................................................... 37

10.5

Tightening Torques (Countersunk Screws)...................................................................................... 38

10.6

Main angular gearbox....................................................................................................................... 39

10.7

L corner gearbox .............................................................................................................................. 40

10.8

Cutter bar drive gear ........................................................................................................................ 41

10.9

Oil level check and oil change on the cutter bar .............................................................................. 42

10.9.1

Oil change ................................................................................................................................. 42

10.9.2

Checking the oil level ................................................................................................................ 42

10.9.3

Aligning the Cutter Bar .............................................................................................................. 42

10.10

Checking the Cutter Blades and Blade Holder ................................................................................ 44

10.10.1

Cutter Blades ............................................................................................................................ 44

10.10.2

Blade screw connection ............................................................................................................ 45

10.10.3

Blade Quick-Fit Device.............................................................................................................. 46

10.10.4

Periodical Inspection of the Leaf Springs.................................................................................. 47

10.10.5

Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 48

10.10.6

Abrasion Limit ........................................................................................................................... 49

10.11

Blade Changing on Cutting Discs .................................................................................................... 50

10.11.1

Blade Screw Connection ........................................................................................................... 51

10.11.2

Blade Quick-Fit Device.............................................................................................................. 52

10.12

Replacing the linings ........................................................................................................................ 53

10.13

Rotary hub with shear fuse (optional) .............................................................................................. 54

10.13.1

After Shearing Off ..................................................................................................................... 56

10.14

Hopper wear plates .......................................................................................................................... 58

10.15

Rubber Strip ..................................................................................................................................... 58

10.16

Drive chains ...................................................................................................................................... 59

11 Maintenance – lubrication chart ......................................................................................................... 60

11.1

Special Safety Instructions ............................................................................................................... 60

11.2

PTO shaft ......................................................................................................................................... 60

11.3

Lubrication Chart .............................................................................................................................. 61

12 Placing in Storage ................................................................................................................................ 62

13 Before the Start of the New Season ................................................................................................... 63

13.1

Special Safety Instructions ............................................................................................................... 63

13.2

Test run. ........................................................................................................................................... 64

14 Disposal of the machine ...................................................................................................................... 65

14.1

Disposal of the machine ................................................................................................................... 65

15 Index ...................................................................................................................................................... 66

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Foreword

1 Foreword

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Dear Customer!

By purchasing the direct cutting system, you have acquired a quality product made by KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the machine to allow you to use the direct cutting system to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the direct cutting system.

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Note

In the operating instructions which follow, the direct cutting system will also be referred to as the "machine".

Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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5

To this Document

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To this Document

2.1 Validity

These operating instructions apply to the direct cutting system of the series:

X-Disc 6200

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2.1.1 Direction Information

Direction information in this document such as front, rear, right and left always applies in the direction of travel.

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2.2 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign:

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2.3 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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6

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3

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Safety

Safety

3.1 Purpose of Use

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The direct cutting system of the X-Disc 6200 series is a front attachment unit specially for the

KRONE forage harvester BiG X. It is designed to cut cereal crops with fine halms.

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3.2 Intended Use

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"Purpose of Use".

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Any use of the machine for other purposes is deemed not to be in accordance with intended use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear the risk.

Operation in accordance with intended use also includes observing the operating, maintenance and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

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3.3

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Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced.

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7

Safety

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3.3.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by authorised service centres.

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3.3.2

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Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example , in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

3.3.3

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Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

8

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3.4

Safety

Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8 Carrying passengers during operation and transport on the working implement is not permitted.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Special care is required when coupling and uncoupling the cutting system onto or from the forage harvester.

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and install transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (ropes, chains, linkage, etc.) for remotely operated devices must be designed in such a way that, in whatever transport and working position, they cannot trigger accidental movements.

16 Ensure that the cutting system is in the prescribed condition for on-road travel and lock in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights affect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Take the cutting system into operation only when all protective devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

9

Safety

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the forage harvester, lower the cutting system onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

28 Nobody may stay between the forage harvester and the cutting system without the vehicle being secured against rolling off through the parking brake and wheel chocks!

29 Observe all additional information related to safety in the operating instructions for the forage harvester.

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3.5

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Attached devices

1 Special care is required when coupling and uncoupling the cutting system onto or from the forage harvester!

2 The cutting system may only be attached to the forage harvester for which it is intended.

3 Do not work on the cutting system until the engine has been stopped and the ignition key has been removed. All operating levers should be in the neutral position and no hydraulic lines should be under pressure.

4 Only perform jobs under the raised cutting system when it is securely supported.

5 The direct cutting system must only be used on public roads with the transport carriage designed for that purpose.

10

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3.6

Safety

PTO Operation

1 Use only PTO shafts specified by the manufacturer!

2 The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3 Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4 Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5 When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6 Always make sure that the PTO shaft is properly installed and secured!

7 Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8 Before switching on the PTO, make sure that the selected PTO speed of the forage harvester matches the permissible speed of the implement!

9 Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10 Never switch on the PTO if the engine is switched off!

11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. Do not work on the machine until it has come to a standstill.

14 Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn!

15 Place the disconnected PTO shaft onto the support provided!

16 After detaching the PTO shaft, attach the protective cover to the PTO end!

17 If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

11

Safety

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3.7 Maintenance

1  Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2  Regularly check that nuts and bolts are properly seated and tighten if necessary!

3  When performing maintenance work with the machine raised, always secure it with suitable supporting elements!

4  Oils, greases and filters must be disposed of correctly!

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5  Always disconnect the power supply before working on the electrical system!

6  If protective devices and guards are subject to wear, check them regularly and replace them in good time!

7  When performing electrical welding work on the vehicle and mounted devices, turn power supply off at main battery switch or disconnect generator cable and battery!

8  Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

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9 When replacing working tools with cutting edges, use suitable tools and gloves!

3.8 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

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3.9

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Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

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This page has been left blank deliberately!!

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Safety

13

Machine Description

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Machine Description

4.1 Machine overview

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1 6

2

7

3

8

4

8

5

9

1

10

11 12

13

14

12 10

9

2

1

14

Fig. 1

15 16 8

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1) Protective cover

4) L-corner gearbox

7) Type plate

10) Locating bolt

13) Infeed sheets

16) Mower drums

Machine Description

2) Rubber strip

5) Drive chains

8) Stop point

11) Main angular gearbox

14) Auger conveyor

3) Cutterbar drive gear

6) Special key SafeCut

9) Parking support

12) Pendulum frame holder

15) Guard cloth

15

Machine Description

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4.2 Identification Plate

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1

Fig. 2:

The machine data are specified on the type plate (1).

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4.3 Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

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16

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Machine Description

4.3.1 Contact

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Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

4.4 Introduction

The KRONE cutting system is equipped with all the necessary safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms. Important information on the position of these safety signs and what they mean is given below!

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Danger ! -

Danger zone of the machine

Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

• Following repair work, always attach appropriate adhesive safety stickers to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

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4.4.1

4.4.2

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Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact").

Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

17

Machine Description

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4.5 Position of the Adhesive Safety Stickers on the Machine

3 6

3

1

4

2

3

4

3 6

GPS00005_1

Fig. 3

18

1)

Before starting the machine, read and observe the operating instructions and safety instructions.

Order no. 939 471-1 (1x)

Machine Description

2)

The PTO speed must not exceed 750 rpm!

MAX.

750/ min

27 000 166 1

Order No. 27 000 166 1 (1x)

3) Order No. 939 576-0 (4x) a) Caution: some machine parts will stay in operation for an extended period of time before being switched off completely. Do not touch any moving parts of the machine.

Wait until they have come to a complete stop. b) Move the protective devices into position prior to start-up. c) When the machine is running, keep your distance.

4)

Do not enter the danger zone between the front attachment unit and the machine.

STOP

939 410 2 9 3 9 5 7 2 -0

3a 3b 3c

942 197- 1

6)

Close the protective equipment before putting into operation.

Order No. 942 002 4 (2x)

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Order No. 942 312-0 (2x)

19

Machine Description

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4.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

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Type

Working width [mm]

X-Disc 6200

6200

12 Number of mower drums (low)

Number of mower drums (high)

Drive speed [rpm]

2

750

Service weight [kg] 2650

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4.7 Lubricants

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4.7.1 Filling Quantities and Lubrication Designations for Gearboxes

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Environment! - Disposing of consumables and storage

Effect: Environmental damage

• Keep consumables in suitable containers according to statutory provisions.

• Dispose of used consumables according to statutory provisions.

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Lubricants Filling quantity

[litres]

Filtered lubricants

Bio-degradable lubricants

L-corner gearbox 2.9 PAO Mobil SHC 630

Main angular gearbox

Cutterbar drive gear

Cutterbar 14

API GL4 SAE 90

On request

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1.7

0.7

20

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Commissioning

5 Commissioning

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Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

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5.1

Checklist for Initial Operation

The following points must be checked and observed.

• Check whether the front attachment for the forage harvester has been released (observe the operating licence of the forage harvester).

• Lubricate the front attachment thoroughly.

• Check the oil level in the gearboxes.

• Check the screws for firm attachment.

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• Check the cutter blades for damage and to make certain they are correctly seated.

• Check the tension of the drive chain(s).

• Completely install the protective equipments and lock them.

• Adapt the adapter frame of the front attachment to the pendulum frame of the forage harvester.

5.2 Attachment to the forage harvester

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Note

The KRONE direct cutting system X-Disc is specially designed for attachment to the KRONE forage harvester Big X. Attachment to other harvesters is not permitted without the consent of

KRONE.

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21

Commissioning

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5.3 Stop points

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Warning! - Stop and transportation equipment inadequately dimensioned.

Effect: Danger to life, serious injuries or serious damage to the machine

Use only adequately dimensioned stop and transportation equipment (crane, ropes)!

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2x

WHBXD0029

Fig. 4

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• For transporting from one place to another onsite, (e.g. loading) brace the lifting tool against the illustrated points.

5.4

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Parking the machine

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Fig. 5

• Lower the cutting system (1) with the parking supports (2) extended and secured on a solid and level surface.

22

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5.4.1 Adjusting the adapter frame

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Commissioning

Note

When attaching the machine for the first time and whenever changing the forage harvester, the adapter frame must be adjusted.

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Note

Make the adjustment equally on the right and left of the adapter frame.

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1

2

Fig. 6

Measure the axle base "a" between holding claw (1) and locking hook (2) on the pendulum frame of the forage harvester.

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2

1 4

4 a

GPS00009_1

Fig. 7

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• Loosen the screw connections (2) and shift the pendulum frame holders (3) to the correct distance.

• Tighten the screw connections (2).

• Before moving the forage harvester forward, fold down the protective cover (4).

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23

Commissioning

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This page has been left blank deliberately!!

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24

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Start-up

6 Start-up

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DANGER! – Attaching / removing and operating the machine

Effect: Danger to life or serious injuries.

• The machine may only be attached to the forage harvester for which it is intended!

• Use extreme caution when attaching the machine to or detaching it from the forage harvester! The accident prevention regulations must be complied with absolutely.

• The machine is suitable for and intended for cutting crops growing on the ground!

• Maintain an adequate safety distance from the cutting tools during operation.

• The glide skids must rest on the ground before start-up and during work!

• Stones and other objects may be hurled up, even when the machine is used as intended.

For this reason, no one is permitted in the danger zone. Special care should be taken when working near roads and buildings.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the machine, e.g. cloths and hoods, protects against flying stones and similar objects, and prevents access to hazardous areas. For this reason you must always move them to their protective position before starting work.

• Do not enter the area between the forage harvester and the machine while the machine is being converted from the transport to the working position and vice versa.

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6.1

Checking and Observing Before Start-Up

• Check the oil level in the gearboxes.

• Lubricate the front attachment thoroughly before start-up.

• Check the screws for firm attachment.

• Check the cutter blades for damage and to make certain they are correctly seated.

• Check the tension of the drive chain(s).

• Completely install the protective equipments and lock them.

• Adapt the adapter frame of the front attachment to the pendulum frame of the forage harvester.

• Lock the pendulum frame of the forage harvester.

• Align the cutting system.

• Before starting to move, make certain there are no loose parts on the vehicle. Parts that could get lost during movement must be attached or covered.

• Keep persons out of the danger zone. If persons do approach the danger zone, please turn off the machine immediately.

• Never allow the machine to run unsupervised.

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Note

For more information on the pendulum frame, see operating instructions of the forage harvester.

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25

Start-up

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6.1.1 Attaching the Machine

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Danger! - Coupling

Effect: Danger to life or serious injuries.

When making the coupling, ensure there is no one between the forage harvester and the machine.

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Note

Check that the pendulum frame hooks correctly into the holding bolts (1) and the locking hooks on both sides.

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Fig. 8

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• Push the joint fork (5) onto the drive journal (6) of the main angular gearbox until the lock engages.

• Close the protective cover (7)

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• Remove the bolts (3) from both sides of the parking supports (2).

• Move parking supports (2) upwards and secure them in place with bolts (3) in the lowest bore hole (4).

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Note

For more information on attaching the machine, see the operating instructions of the forage harvester or the transport trailer respectively.

26

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6.1.2 Aligning the Cutting System

4

Start-up

3

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2

1

GPS00019_1

Fig. 9

Note

When attaching the cutting system for the first time and whenever changing the forage harvester, the cutting system must be aligned.

The cutting system (1) must be aligned horizontally to the forage harvester.

• Raise the cutting system (1) with the lifting hydraulics and check that it is aligned horizontally. If necessary, compensate for any lateral inclination by changing the pre-tension on the compression spring (2).

DANGER! – Unexpected actions on the machine.

Effect: Danger to life, injuries or damage to the machine

• Switch off the engine, remove the ignition key, and secure the machine from rolling away.

• Loosen hexagonal nut (3)

• Change the pre-tension of the compression spring (2) by turning the hexagonal nut as appropriate (4)

• Counter hexagonal nut (3) again

Note

For additional settings to operate the cutting system, see the operating instructions "Selfpropelled forage harvester BiG X".

27

Driving and Transport

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7 Driving and Transport

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DANGER! – Road travel, carrying passengers, driving conduct

Effect: Danger to life, injuries or damage to the machine.

• The direct cutting system may only be used on public roads with the designated transportation trailer. The transportation trailer is described in a separate set of operating instructions.

• It is forbidden to carry passengers on the machine.

• When driving on roads, the general requirements or special conditions of the Road Traffic

Type Approval Law (StVZO) and the Road Traffic Law (StVO) must be observed.

• The driving speed of the forage harvester must to be adapted to local conditions.

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28

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8

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Operation

Operation

8.1 From transport into working position

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Danger! - Lowering the machine into working position

Effect: Danger to life, injuries or damage to the machine.

• Do not lower the machine until you are absolutely sure that neither persons, animals nor objects are in the swivel range of the machine.

• Keep persons out of the danger zone. If persons do approach the danger zone, turn off the machine immediately.

• Never leave the machine running unsupervised.

• Check the safety devices each time before the machine is used. Replace damaged safety devices immediately.

• Do not work on the front attachment until the engine has been stopped and the ignition key has been removed. All operating levers should be in the neutral position and no hydraulic lines should be under pressure.

• Always check the attachment before use and after driving into an obstacle. Worn, damaged or deformed blades must be replaced immediately. This also applies to holders.

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• Do not switch on the drive until the front attachment is in the working position.

8.1.1 Working position

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Fig. 10

Lower the cutting system (1) down to the ground.

Note

• Before any start-up, check the guard cloth (2) and the rubber strips (3) (right and left machine side). Replace damaged safety devices (2,3) immediately.

29

Operation

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Driving in headland position:

• Set the lifting height to max. 40 cm via the display of the forage harvester (see operating instructions of the forage harvester, chapter "Lifting Gear" - Setting and Securing Lifting

Height for the Headland Position)

DANGER! – Rapidly rotating cutting discs/blade drums

Effect: Danger to life or serious injuries.

• For mowing, the lifting height of the cutting system must be set to max. 40 cm (measured between ground and cutter bar front edge).

• Set the ground pressure to between 3 % and 5 % via the display on the forage harvester

(see operating instructions of the forage harvester info centre, chapter "Lifting Gear")

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Note

The lower the bearing pressure, the lower the wear at the ground skids.

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DANGER! – Observe drive speed

Effect: Danger to life or serious injuries

• Do not exceed the maximum drive speed of 750 rpm.

• Set max. drive speed (750 rpm) of the front attachment drive on the forage harvester via the display (see operating instructions for the forage harvester).

• Switch on cutting drum (see operating instructions for the forage harvester).

• Switch on drive of the cutting system / feed drive rollers.

• Drive into the crop with the forage harvester.

• The driving speed depends on the particular application conditions (ground conditions, the height and nature of the crop).

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30

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Operation

8.2 Detaching the machine

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DANGER! – Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

• Place the machine on solid and level ground only and with the parking supports extended.

• You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

• Secure the forage harvester to prevent it from rolling back.

• Use extreme caution when attaching implements to or detaching them from the forage harvester! The accident prevention regulations must be complied with absolutely.

• When detaching the machine, do not walk between the forage harvester and the machine!

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• Lifting cutting system

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Pos: 77.14 /BA/Bedienung /Vorsätze/Schnei dwer k/Abbau T 1 Bild X-Disc 6200 @ 68\mod_1304417124129_78.docx @ 627329 @ @ 1

Note

Stop the machine.

Pos: 77.15 /BA/Bedienung /Vorsätze/Schnei dwer k/Abbau T 1 X-Disc 6200 @ 68\mod_1304421467849_78.docx @ 627385 @ @ 1

Fig. 11

• Remove the socket pins (3) and pull the parking supports (1) downwards from the machine

• Secure the position with the socket pins (3)

• Pull the joint fork (5) off the drive journal (6) of the main angular gearbox

• Lower the cutting system with the forage harvester hydraulics to the ground

Pos: 77.16 /BA/Bedienung /Vorsätze/Maisgebiss/Abbau/Hi nweis zum Abkuppel BA F eldhächsler beachten @ 68\mod_1303978634480_78.docx @ 625492 @ @ 1

Note

Additional information on uncoupling is available in the forage harvester's operating instructions.

Pos: 78 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

31

Settings

Pos: 79.1 /Überschriften/Überschriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

9 Settings

Pos: 79.2 /BA/Sicher heit/7. Gefahrenhi nweise alt/Vorsätze/Gefahr Wartung allgemein Vorsätze/Fel dhäcksler (Messerteller) @ 13 \mod_1225453555895_78.docx @ 156385 @ @ 1

Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

• Switch off the forage harvester engine and remove the ignition key.

• Secure the forage harvester against accidental start-up and against rolling away.

• Switch off the PTO and disengage it.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and protective devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 79.3 /BA/Sicher heit/Vorsätze/Gefahr - Reparatur-,Wartungs- und R einigungsar beiten Erweiterung Messerteller @ 12\mod_1224846225151_78.docx @ 153983 @ @ 1

Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life or serious injuries

• Switch off the drive and disengage PTO.

• Switch off the forage harvester engine and remove the ignition key.

• Secure the forage harvester against accidental start-up and against rolling away.

• When working under or with the raised machine, always secure it with suitable supporting elements.

• Close shut-off valve on lifting cylinder of forage harvester!

• After all repair, maintenance and cleaning tasks are complete, all protective covers and protective devices must be put in place again.

Pos: 79.4 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

32

Pos: 79.5 /Überschriften/Überschriften 2/A-E/AAbstand Abstreifl eisten - F örderschnecke einstell en @ 13\mod_1225692537051_78.docx @ 156478 @ 2 @ 1

9.1 Adjusting the distance between the scraper bars and the auger conveyor

Pos: 79.6 /BA/Einstell ung en/Vorsätze/Abstand Abstr eifleisten - För derschnecke ei nstellen Bild @ 329\mod_1427280767868_78.docx @ 2526490 @ @ 1

Settings

Fig. 12

Pos: 79.7 /BA/Einstell ung en/Vorsätze/Abstand Abstr eifleisten - För derschnecke ei nstellen @ 329\mod_1427278288298_78.docx @ 2526229 @ @ 1

The hopper has two scraper bars (3), one on the right and one on the left of the transfer opening. They remove the crop from the auger. To ensure the best result when removing the crop, the scraper bars can be set via oblong holes.

Before setting the scraper bars:

• Make sure that the auger or rocker arm (1) rests on the bump stop (2).

To set the lower scraper bar (3):

• Unscrew screw connections (5) and set the distance from scraper bars (3) to auger spiral

(7) to dimension a=3-6 mm.

• Tighten screw connections (5).

To set the upper scraper bar (4):

• Unscrew screw connections (6) and set the distance from scraper bars (4) to auger spiral

(7) to dimension b=4-7 mm.

• Tighten screw connections (6).

After setting the scraper bars:

• Turn auger manually and check whether the auger can be rotated freely and does not collide with the scraper bars.

Pos: 79.8 /BA/Einstell ung en/Vorsätze/Die Abstr eifleisten unterliegen einem natürlichen Beanspr uchungsverschl eiß X-Disc 620 @ 337\mod_1430289578489_78.docx @ 2560989 @ @ 1 The scraper bars (3, 4) are subject to natural wear. Therefore they must be checked once a year at the latest before the beginning of the season and they must be replaced, if necessary.

Pos: 79.9 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

33

Settings

Pos: 79.10 /BA/Ei nstellungen/Vorsätze/Bodenkufe ei nstellen @ 93\mod_1327663787338_78.docx @ 791374 @ 3 @ 1

9.1.1 Set Ground Skid

Note

The height of the skids must be adapted to the tyre size of the forage harvester in that way that the skids in the rear skid area are still resting evenly on the ground.

The position of the ground skid does not influence the cutting height. Adjust all skids equally.

I

Pos: 80 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1

2

GPS00028

Fig. 13

• Lift the front attachment

• Take note of the danger warnings at the beginning of the chapter

• Loosen screw connections (2) and assemble the ground skid (1) in the desired position (I)

• Tighten screw connections

34

Pos: 81.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

10

Pos: 81.2 /Überschriften/Überschriften 2/P-T/SSpeziell e Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance

Maintenance

10.1 Special Safety Instructions

Pos: 81.3 /BA/Sicher heit/Vorsätze/Gefahr - Reparatur-,Wartungs- und R einigungsar beiten Erweiterung Messerteller @ 12\mod_1224846225151_78.docx @ 153983 @ @ 1

Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life or serious injuries

• Switch off the drive and disengage PTO.

• Switch off the forage harvester engine and remove the ignition key.

• Secure the forage harvester against accidental start-up and against rolling away.

• When working under or with the raised machine, always secure it with suitable supporting elements.

• Close shut-off valve on lifting cylinder of forage harvester!

• After all repair, maintenance and cleaning tasks are complete, all protective covers and protective devices must be put in place again.

Pos: 81.4 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Bei unregel mäßiger Kontr olle der Messer kli ngen und H altebolzen @ 0\mod_1196782406281_78.docx @ 14870 @ @ 1

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos: 81.5 /Überschriften/Überschriften 3/P-T/PPr obel auf @ 0\mod_1196833698843_78.docx @ 15023 @ 3 @ 1

10.1.1 Test run

Pos: 81.6 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Probel auf Einzahl Maschi ne muss auf Boden auflieg en @ 13\mod_1225454023333_78.docx @ 156407 @ @ 1

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The machine must be in working position

• Do not switch on the drives until the machine is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine from the driver’s seat only.

Pos: 81.7 /Überschriften/Überschriften 2/A-E/EErsatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

10.2 Spare Parts

Pos: 81.8 /BA/Sicher heit/7. Gefahrenhi nweise alt/Mähwer ke/Gefahr - Ver wendung von nicht zugel assenen Ersatzteil en (2014-11-26 15:19:39) @ 0\mod_1196783037140_78.docx @ 14946 @ @ 1

Danger! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

Pos: 81.9 /BA/Wartung/Hi nweis Verschleiß verringer n @ 0\mod_1199953505303_78.docx @ 37204 @ @ 1

Pos: 81.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components.

35

Maintenance

Pos: 81.11 /Ü berschriften/Ü berschriften 2/U-Z/WWartungstabelle @ 65\mod_1300369413064_78.docx @ 583966 @ 2 @ 1

10.3 Maintenance table

Pos: 81.12 /BA/War tung/Vorsätze/X-Disc 6200Wartungstabell e - X-Disc 6200 @ 338\mod_1430745658508_78.docx @ 2564864 @ @ 1

Maintenance work Maintenance interval

Pos: 81.13 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Main angular gearbox

Oil level check

Oil change

L-corner gearbox

Oil level check

Oil change

Cutterbar drive gear

Oil level check

Oil change

Cutterbar

Oil level check

Oil change (not required)

Cutter blades

Check

Cutting discs / mower drums

Check

Rotary hub

Check

Drive chains

Check the pretension

Tightening screws / nuts

All screws

Wear sheets for trough

Check for wear

Scraper bars

Check distance between scraper bars and conveyor auger

Infeed sheets

Check for wear

Safety devices

Check guard cloth for damage and wear

Check rubber strips for damage and wear

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

36

Pos: 81.14 /Ü berschriften/Ü berschriften 2/A-E/AAnzugsdr ehmomente @ 45\mod_1277103093968_78.docx @ 410970 @ 2 @ 1

Maintenance

10.4 Tightening Torques

Pos: 81.15 /BA/War tung/Drehmomente / Anziehdrehmomente/Drehmomente (2014- 11- 13 08:18:01) @ 45\mod_1277102920578_78.docx @ 410945 @ @ 1

The tightening torque M

A

is stated in Nm

(unless otherwise indicated).

A = Thread size

(The stability class can be seen on the head of the screw.)

M 4

A

Ø M

A

(Nm)

2.2 3 4.4 5.1

M 5 4.5 5.9 8.7 10

M 6 7.6 10 15 18

M 8 18 25 36 43

M 10 29 37 49 72 84

M12 42 64 85 125 145

M14 100 135 200 235

M14x1.5 145 215 255

M 16 160 210 310 365

M16x1.5 225 330 390

M 20 425 610 710

M 24 730 1050 1220

M 24x1.5 350

M 24x2 800 1150 1350

M 27 1100 1550 1800

M 27x2 1150 1650 1950

M30 1450 2100 2450

Pos: 81.16 /BA/War tung/Selbstsicher nde M utter n grundsätzlich erneuer n @ 12\mod_1224746720607_78.docx @ 153477 @ @ 1

NOTE

The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head.

Note

Self-locking nuts must always be replaced.

Pos: 81.17 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

37

Maintenance

Pos: 81.18 /Ü berschriften/Ü berschriften 2/A-E/AAnzugsdr ehmomente über Innensechskant @ 45\mod_1277106415765_78.docx @ 411230 @ 2 @ 1

10.5 Tightening Torques (Countersunk Screws)

Pos: 81.19 /BA/War tung/Drehmomente / Anziehdrehmomente/Drehmomente über Innensechskant ( 2014-11-14 13:04:06) @ 45\mod_1277106232328_78.docx @ 411205 @ @ 1

The tightening torque M

A

is stated in Nm

(unless otherwise indicated).

A = Thread size

(The stability class can be seen on the head of the screw.)

A

Ø M

A

(Nm)

M 4 2.5 3.5 4.1

M 5 4.7 7 8

M 6 8 12 15

M 8 20 29 35

A

M 10 23 39 58 67

M 12 34 68 100 116

M 14 108 160 188

BM 400 0234

M 16 168 248 292

M 20 340 488 568

Pos: 81.20 /BA/War tung/Selbstsicher nde M utter n grundsätzlich erneuer n @ 12\mod_1224746720607_78.docx @ 153477 @ @ 1

NOTE

The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head.

Note

Self-locking nuts must always be replaced.

Pos: 81.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

38

Pos: 81.22.1 /Ü berschriften/Ü berschriften 2/F-J/H Hauptwinkelgetri ebe @ 12\mod_1224747179076_78.docx @ 153543 @ 2 @ 1

Maintenance

10.6 Main angular gearbox

Pos: 81.22.2 /WH B/Wartung/EasyColl ect 753/903/1053/Hinweis Kontr olle/wechsel i n waager echter Stell ung des Getri ebes vor nehme n @ 26\mod_1245065900611_78.docx @ 258462 @ @ 1

Note

Check the oil level and change the oil while the gearbox is in a horizontal position!

Pos: 81.22.3 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

Pos: 81.22.4 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität /Öl meng e: siehe Kapi tel Technische Daten ( 2015-09-11 09:58:47) @ 134\mod_1350483480921_78.docx @ 1188085 @ @ 1

Oil Quality / Amount of Oil: Refer to Chapter Technical Data “Lubricants”

Pos: 81.22.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134 \mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 81.22.6 /BA/Wartung/Öl kontroll e_Wechsel/Vorsätze/X-Disc/Bild Hauptwinkelgetriebe X-Disc 6200_1 @ 140\mod_1355142278207_78.docx @ 1244638 @ @ 1

Fig. 14

1) Inspection screw / control hole

3) Filler plug / oil filling hole

2) Drain plug

Pos: 81.22.7 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 81.22.8 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 81.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

39

Maintenance

Pos: 81.24.1 /Ü berschriften/Ü berschriften 2/K-O/LL-Eckgetriebe @ 12\mod_1224747611810_78.docx @ 153610 @ 2 @ 1

10.7 L corner gearbox

Pos: 81.24.2 /BA/Wartung/Öl kontroll e_Wechsel/Ölsorte PAO SHC M obil 630 verwenden @ 142\mod_1357727534047_78.docx @ 1262085 @ @ 1

Note

Only use gearbox oil (PAO Mobil SHC 630).

Pos: 81.24.3 /WH B/Wartung/EasyColl ect 753/903/1053/Hinweis Kontr olle/wechsel i n waager echter Stell ung des Getri ebes vor nehme n @ 26\mod_1245065900611_78.docx @ 258462 @ @ 1

Note

Check the oil level and change the oil while the gearbox is in a horizontal position!

Pos: 81.24.4 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

Pos: 81.24.5 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität /Öl meng e: siehe Kapi tel Technische Daten ( 2015-09-11 09:58:47) @ 134\mod_1350483480921_78.docx @ 1188085 @ @ 1

Oil Quality / Amount of Oil: Refer to Chapter Technical Data “Lubricants”

Pos: 81.24.6 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134 \mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 81.24.7 /BA/Wartung/Öl kontroll e_Wechsel/Vorsätze/X-Disc/Bild L- Eckgetriebe X-Disc 6200 @ 140\mod_1355136395495_78.docx @ 1244424 @ @ 1

Fig. 15

1) Inspection screw / control hole 2) Drain plug

3) Filler plug / oil filling hole

Pos: 81.24.8 /BA/Wartung/Öl kontroll e_Wechsel Öl kontr olle N EU über Kontr ollschr aube @ 140\mod_1355141753680_78.docx @ 1244582 @ @ 1

Oil level check:

• Screw out inspection screw.

• Oil level up to control hole.

If the oil reaches the control hole:

• Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

• Screw out filler plug.

• Top up oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 81.24.9 /BA/Wartung/Öl kontroll e_Wechsel Ölwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out oil drain plug and drain the oil.

• Screw out inspection screw and filler plug.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the control hole is reached.

• Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 81.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

40

Pos: 81.26.1 /Ü berschriften/Ü berschriften 2/K-O/MM ähholm- Antriebsgetri ebe @ 12\mod_1224750940357_78.docx @ 153676 @ 2 @ 1

Maintenance

10.8 Cutter bar drive gear

Pos: 81.26.2 /WH B/Wartung/EasyColl ect 753/903/1053/Hinweis Kontr olle/wechsel i n waager echter Stell ung des Getri ebes vor nehme n @ 26\mod_1245065900611_78.docx @ 258462 @ @ 1

Note

Check the oil level and change the oil while the gearbox is in a horizontal position!

Pos: 81.26.3 /BA/Wartung/Öl kontroll e_Wechsel/Hi nweis - Altöl or dnungsg emäß entsorgen @ 0\mod_1197008117002_78.docx @ 15550 @ @ 1

Note

The used oil must be disposed of correctly

Pos: 81.26.4 /BA/Wartung/Öl kontroll e_Wechsel Ölqualität /Öl meng e: siehe Kapi tel Technische Daten ( 2015-09-11 09:58:47) @ 134\mod_1350483480921_78.docx @ 1188085 @ @ 1

Oil Quality / Amount of Oil: Refer to Chapter Technical Data “Lubricants”

Pos: 81.26.5 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wechsel Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1

Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

Pos: 81.26.6 /BA/Wartung/Öl kontroll e_Wechsel/Vorsätze/X-Disc/Bild Mähhol m-Antri ebsg etrei be X-Disc 6200 @ 140\mod_1355143052846_78.docx @ 1244726 @ @ 1

Fig. 16

1) Viewing glass

3) Filler plug / oil filling hole

2) Drain plug

Pos: 81.26.7 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle NEU über Schauglas @ 140\mod_1355143186009_78.docx @ 1244755 @ @ 1

Oil level check:

• Oil level to the centre of the viewing glass.

If the oil does not reach the centre of the viewing glass:

• Screw out filler plug.

• Top up oil via oil filling hole until the centre of the viewing glass is reached.

• Screw in filler plug and tighten it securely.

Pos: 81.26.8 /BA/Wartung/Öl kontroll e_Wechsel/Öl wechsel N EU wenn Schauglas @ 140\mod_1355143515970_78.docx @ 1244815 @ @ 1

Oil change:

Collect escaping oil in a suitable container.

• Screw out filler plug.

• Screw out oil drain plug and drain the oil.

• Screw in oil drain plug and tighten it securely.

• Top up new oil via oil filling hole until the centre of the viewing glass is reached.

• Screw in filler plug and tighten it securely.

Pos: 81.27 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

41

Maintenance

Pos: 81.28.1 /Ü berschriften/Ü berschriften 2/K-O/OÖlstandskontr olle und Öl wechsel am M ähhol m @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1

10.9

Pos: 81.28.2 /Ü berschriften/Ü berschriften 3/K-O/OÖl wechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1

Oil level check and oil change on the cutter bar

10.9.1 Oil change

Pos: 81.28.3 /BA/Wartung/Mähwerke/Hi nweis Ei n Öl wechsel am M ähhol m ist nicht erfor derlich. @ 68\mod_1304577391388_78.docx @ 628708 @ @ 1

Note

No oil change is required on the cutter bar.

Pos: 81.28.4 /Ü berschriften/Ü berschriften 3/K-O/OÖl kontroll e @ 0\mod_1197021908190_78.docx @ 16120 @ 3 @ 1

10.9.2 Checking the oil level

Pos: 81.28.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommel_2 @ 0\mod_1197022569252_78.docx @ 16165 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 81.28.6 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 81.28.7 /Ü berschriften/Ü berschriften 3/K-O/MM ähholm ausrichten @ 0\mod_1197017956815_78.docx @ 16042 @ 3 @ 1

10.9.3

Pos: 81.28.8 /BA/Wartung/Mähwerke/M ähhol m ausrichten EasyC ut @ 3\mod_1204721803648_78.docx @ 72358 @ @ 1

Aligning the Cutter Bar

Pos: 81.28.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 17

Oil level check

• Align the cutter bar using a spirit level (1).

Crosswise

• Lay the spirit level on top of the cutting disc hub parallel to the direction of travel.

Lengthwise

• Lay the spirit level (1) on top of two mower discs.

EC-0-001

42

Pos: 81.28.10 /BA/Wartung/M ähwer ke/Öl kontr olle M ähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1

Maintenance

• Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop

Pos: 81.29 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-003

Fig. 18:

Check the oil level before every use

• Remove the oil level inspection screw (1) from the cutting disc hub

• The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

• Screw in the oil level inspection screw (1) again and tighten securely

43

Maintenance

Pos: 81.30.1 /Ü berschriften/Ü berschriften 2/K-O/KKontroll e der M ähklingen und Messer halterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1

10.10 Checking the Cutter Blades and Blade Holder

Pos: 81.30.2 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Fehl ende und beschädigte M ähklingen und M ähklingenhal ter ungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

• Immediately replace missing or damaged cutter blades and cutter blade retainers

Pos: 81.30.3 /Ü berschriften/Ü berschriften 3/K-O/MM ähkli ngen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1

10.10.1 Cutter Blades

Pos: 81.30.4 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear.

Pos: 81.30.5 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/War nung - Z u geri nge M aterialstär ke an den Mähkling en_neu @ 312\mod_1418983956660_78.docx @ 2409555 @ @ 1

Pos: 81.30.6 /BA/Wartung/Mähwerke/M ähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.docx @ 72608 @ @ 1

Danger! - Insufficient thickness of material on the cutter blades.

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark

(1) on the cutter blade; dimension a less than or equal to 13 mm).

a

Pos: 81.30.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

1

EC 253 0

Fig. 19

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

44

Pos: 81.30.8 /BA/Wartung/Mähwerke/M esserschraub / M esserschnell verschl uss/M esserschraubverschluss H altebolzen 14 mm @ 0 \mod_1197267907375_78.docx @ 16425 @ 3 @ 1

10.10.2 Blade screw connection

Maintenance

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 81.30.9 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 20 min. 14 mm EC-240-0

45

Maintenance

Pos: 81.30.10 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/M esserschnell verschluss H altebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1

10.10.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

• Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

• The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

Pos: 81.30.11 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 21 min. 14 mm EC-239-0

46

Pos: 81.30.12 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Bl attfeder n @ 0\mod_1197268274609_78.docx @ 16464 @ 3 @ 1

10.10.4

Maintenance

Periodical Inspection of the Leaf Springs

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damages at least once a day or after contact with foreign objects.

• The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.

1 1

Pos: 81.30.13 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC 225 0

Fig. 22

Note

Use only original Krone spare parts to replace the leaf springs.

47

Maintenance

Pos: 81.30.14 /BA/Wartung/M ähwer ke/R egel mäßige Kontr olle der Messerteller bzw. -trommeln @ 0\mod_1197268487390_78.docx @ 16483 @ 3 @ 1

10.10.5 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

Pos: 81.30.15 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-211

Fig. 23

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

48

Pos: 81.30.16 /BA/Wartung/M ähwer ke/Verschlei ssgrenze für A uswaschungen @ 0\mod_1197268738875_78.docx @ 16502 @ 3 @ 1

10.10.6 Abrasion Limit

Maintenance

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

2

Pos: 81.30.17 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-226-0

Fig. 24

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

49

Maintenance

Pos: 81.30.18 /Ü berschriften/Ü berschriften 2/K- O/MMesser wechsel an M essertell ern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1

10.11 Blade Changing on Cutting Discs

Pos: 81.30.19 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Schnell rotier ende Messer teller /Messertr ommel n_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 81.30.20 /BA/Sicher hei t/7. Gefahrenhinweise alt/Mähwer ke/Gefahr - Sich lösende M ähklingen @ 0\mod_1197269483265_78.docx @ 16540 @ @ 1

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

• Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

• Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

Pos: 81.30.21 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

50

Pos: 81.30.22 /Ü berschriften/Ü berschriften 3/K- O/MMesserschr aubverschl uss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1

10.11.1 Blade Screw Connection

Pos: 81.30.23 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschr aubverschl uss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1

Maintenance

Pos: 81.30.24 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-0-250

Pic. 25

• Fold up safety device

• Clean the area

• Remove damaged or worn blades

• To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

• Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

• Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

• Repeat the process for all blades

• After fitting the blades, fold the safety device down again

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

• The locknut (4) used to secure the retaining bolts must not be used more than once

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

51

Maintenance

Pos: 81.30.25 /Ü berschriften/Ü bersc hriften 3/K- O/MMesserschnell verschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1

10.11.2 Blade Quick-Fit Device

Pos: 81.30.26 /BA/Wartung/M ähwer ke/M esserschr aub / M esserschnellverschluss/Beschr eibung M esser wechsel M esserschnellverschluss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1

2 3 4

Pos: 81.30.27 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

5

EC-251-0

Fig. 26

• Clean the area.

• Remove damaged or worn blades.

• Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

• Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

• After fitting the blades, fold the protective device down again.

Note

• The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

• The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

• The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

52

Pos: 81.30.28 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1

10.12

Maintenance

Replacing the linings

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 27

• Open the welding seams of the old lining.

• Remove the lining

• Deburr the contact surface.

Pos: 81.31 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

EC-252-0

Fig. 28

• Adapt the new lining (3).

• Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On the lower surface of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

53

Maintenance

Pos: 81.32.1 /Ü berschriften/Ü berschriften 2/K-O/KKr eisel nabe mit Schersicherung (opti onal) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1

10.13 Rotary hub with shear fuse (optional)

Pos: 81.32.2 /BA/Wartung/Mähwerke/Schersicherung/Bil d Mähhol m Aufstellung X-Disc 6200 @ 140\mod_1355302103433_78.docx @ 1248261 @ @ 1

Fig. 29

A= Direction of rotation to the middle (not provided)

Pos: 81.32.3 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

54

Maintenance

Pos: 81.32.4 /BA/Sicherheit/7. Gefahr enhinweise alt/M ähwer ke/Gefahr - Schnell r oti erende M esserteller/M esser trommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 81.32.5 /BA/Wartung/Mähwerke/Schersicherung/Legende M ähhol m Aufstellung EasyC ut´s A,B,R E,LE @ 99\mod_1330074124805_78.docx @ 889331 @ @ 1

Pos: 81.32.6 /BA/Wartung/Mähwerke/Schersicherung/Beschrei bung Schersicher ung R E,LE @ 99\mod_1330074896634_78.docx @ 889358 @ @ 1 For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel) (RE) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE) and left-hand (anti-clockwise) threading (LE), the nuts (2) and pinion shaft (4) for left-hand threading (LE) have a distinctive grove (a, b).

• Left-handed (LE) nuts (2) have distinctive grooves (a) on the bevel.

• Left-handed (LE) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 81.32.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

55

Maintenance

Pos: 81.32.8 /BA/Wartung/Mähwerke/Schersicherung/Nach dem Abscheren EasyCut @ 364\mod_1440501433026_78.docx @ 2678607 @ 3 @ 1

10.13.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts

(with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b c

1

10

EC-255-1

Fig. 30

56

Maintenance

• Remove the cutting disc or drum.

• Remove retaining ring (7).

• Unscrew the hexagon head bolts (8).

• Use the special key (10) included with delivery to remove the nut (2).

• Remove the hub (1).

• Remove the damaged shear pins (3).

• Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

• Fill the space above the bearing with grease (c).

• Place the hub on the pinion shaft.

• Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

• Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d).

• he slots of the shear pins (3) must be mounted facing each other horizontally (see detail (I)).

Pos: 81.32.9 /BA/Wartung/Hinweis Spezi alschl üssel SafeC ut befi ndet sich @ 428\mod_1455179882301_78.docx @ 2962176 @ @ 1

• Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

• Install and tighten the hexagon head bolts (8) with detent edged washers.

• Install the retaining ring (7).

• Install the cutting disc (5) or blade drum (6).

Pos: 81.33 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Note

The special key SafeCut is located in a support behind the right protective cover of the machine.

57

Maintenance

Pos: 81.34 /BA/War tung/Vorsätze/Trog verschleiß bleche am Adapterrahmen X-Disc @ 68\mod_1304430304128_78.docx @ 627756 @ 2 @ 1

10.14 Hopper wear plates

2

1

2

Pos: 81.35 /BA/War tung/Vorsätze/X-Disc 6200/Gummistrei fen @ 140\mod_1355212766984_78.docx @ 1246102 @ 2 @ 1

GPS00026

Fig. 31

The wear plate (1) of the hopper is subject to natural wear caused by the crop and must therefore be checked for wear once a year, at the latest before the start of the season, and replaced if required.

When cutting highly abrasive crop, the wear plate must be checked for wear several times a year and replaced if required.

To do this:

• Loosen the screw connections (2) and replace the wear plate with a new wear plate

• Tighten the screw connections (2)

10.15 Rubber Strip

Pos: 81.36 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

GPS00030

Fig. 32

The rubber strips (1) (right and left machine side) are subject to a natural wear caused by the crop. They must therefore be checked for wear and damage before every use and they must be replaced, if necessary.

Replacing rubber strips:

• Unscrew the screw connections (2) and replace the rubber strips by new ones.

• Tighten screw connections (2).

58

Pos: 81.37.1 /Ü berschriften/Ü berschriften 2/A-E/AAntri ebsketten @ 27\mod_1246355234599_78.docx @ 267399 @ 2 @ 1

Maintenance

10.16 Drive chains

Pos: 81.37.2 /BA/Wartung/Antriebsketten ( Ketten)/Hi nweis Antriebsketten Kontr ollieren @ 92 \mod_1326780628689_78.docx @ 781669 @ @ 1

Pos: 81.37.3 /BA/Wartung/Antriebsketten ( Ketten)/Antriebskette X-Disc @ 92\mod_1326780583141_78.docx @ 781641 @ @ 1

Note

Check the pretension of the drive chains every 10 hours of operation and correct if necessary.

2

3

1

4

Pos: 81.38 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

3

2

GPS00027

Fig. 33

• Open the protective cover (1) on the right-hand side of the machine

• Loosen the counter nut (2) and turn the hexagonal nut (3) to correct the pretension of the chain in the upper and lower areas so that the spring path between the eye screw is 150-

180 mm

• Tighten the counter nut (2)

59

Maintenance – lubrication chart

Pos: 81.39.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Schmierpl an @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

11

Pos: 81.39.2 /Ü berschriften/Ü berschriften 2/P-T/SSpezi elle Sicher hei tshi nweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

Maintenance – lubrication chart

11.1 Special Safety Instructions

Pos: 81.39.3 /BA/Sicherheit/7. Gefahr enhinweise alt/Vorsätze/Gefahr Wartung allgemei n Vorsätze/F eldhäcksl er (Messerteller) @ 13\mod_1225453555895_78.docx @ 156385 @ @ 1

Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

• Switch off the forage harvester engine and remove the ignition key.

• Secure the forage harvester against accidental start-up and against rolling away.

• Switch off the PTO and disengage it.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and protective devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 81.39.4 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

11.2 PTO shaft

Pos: 81.39.5 /BA/Wartung/Gelenkwelle schmi eren/Abschmi eren Gel enkwellen X-Disc 6200 @ 68\mod_1304499209428_78.docx @ 628456 @ @ 1

100 h

100 h

250 h

25 h 100 h

250 h

Pos: 81.39.6 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

GPS00015_1

Fig. 34

Lubricate the cardan shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

60

Pos: 81.39.7 /Ü berschriften/Ü berschriften 2/P-T/SSchmier plan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1

Maintenance – lubrication chart

11.3 Lubrication Chart

Pos: 81.39.8 /BA/Wartung/Vorsätze/Schmi erstellen nach Betriebsstunden abschmier en @ 12\mod_1224841289385_78.docx @ 153941 @ @ 1 The lubrication points mentioned below must be lubricated after the operating hours indicated.

Pos: 81.39.9 /BA/Wartung/Vorsätze/X-Disc 6200/Schmier plan X-Disc 6200 @ 68\mod_1304432307778_78.docx @ 627846 @ @ 1

25h

25h

250h

250h

250h

25h

10h

25h 25h

25h

Pos: 83 /Layout M odul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Fig. 35

GPS00011_1

61

Placing in Storage

Pos: 84.1 /Überschriften/Überschriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.docx @ 19966 @ 1 @ 1

12 Placing in Storage

Pos: 84.2.1 /BA/Einl agerung/M aschine an ei nem trockenem Ort abstellen @ 70\mod_1305630069850_78.docx @ 638292 @ @ 1

• Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Pos: 84.2.2 /BA/Einl agerung/Vor der Ei nwinter ung die Maschi ne innen und auß en gr ündlich reinig en @ 70\mod_1305635346852_78.docx @ 638460 @ @ 1

Pos: 84.2.3 /BA/Einl agerung/Gel enkwelle auseinanderziehen und ei nfetten @ 70\mod_1305631424563_78.docx @ 638348 @ @ 1

• Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

• Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease.

Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Pos: 84.2.4 /BA/Einl agerung/Alle Gel enkstellen einölen @ 70\mod_1305633347429_78.docx @ 638432 @ @ 1

• Oil all joint points!

Pos: 84.2.5 /BA/Einl agerung/Lackschäden ausbesser n, blanke Stellen gründlich mit R ostschutzmittel konser vi eren @ 70\mod_1305630900253_78.docx @ 638320 @ @ 1

• Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Pos: 84.2.6 /BA/Einl agerung/Alle beweglichen Bauteile über prüfen @ 70\mod_1305632768685_78.docx @ 638404 @ @ 1

Pos: 84.2.7 /BA/Einl agerung/Ver wenden Si e nur Original-KR ONE- Ersatzteile @ 70\mod_1305632212285_78.docx @ 638376 @ @ 1

• Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

• Use only original KRONE replacement parts.

Pos: 84.2.8 /BA/Einl agerung/Sammelliste erstell en @ 70\mod_1305626681125_78.docx @ 638264 @ @ 1

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

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62

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13

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Before the Start of the New Season

Before the Start of the New Season

13.1 Special Safety Instructions

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Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

• Switch off the forage harvester engine and remove the ignition key.

• Secure the forage harvester against accidental start-up and against rolling away.

• Switch off the PTO and disengage it.

• After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and protective devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

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Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

Effect: Danger to life or serious injuries

• Switch off the drive and disengage PTO.

• Switch off the forage harvester engine and remove the ignition key.

• Secure the forage harvester against accidental start-up and against rolling away.

• When working under or with the raised machine, always secure it with suitable supporting elements.

• Close shut-off valve on lifting cylinder of forage harvester!

• After all repair, maintenance and cleaning tasks are complete, all protective covers and protective devices must be put in place again.

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63

Before the Start of the New Season

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13.2 Test run.

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Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The machine must be in working position

• Do not switch on the drives until the machine is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

• Start a trial run of the machine from the driver’s seat only.

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• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace if necessary.

• Check the entire setting of the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.

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64

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14

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Disposal of the machine

14.1

=== Ende der Liste für T extmar ke Inhalt ===

Disposal of the machine

Disposal of the machine

After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed.

Metal parts

All metal parts must be brought to a metal recycling centre.

The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped.

The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre.

Operating fluids and lubricants

Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil.

Synthetic materials

All synthetic materials must be brought to a recycling centre for synthetic materials.

Rubber

Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre.

Electronic scrap

Electronic parts must be brought to a disposal point for electronic scrap.

65

15 Index

A

Abrasion Limit ..................................................... 49

Affixing the Adhesive Safety and Information

Labels ............................................................. 17

After Shearing Off ............................................... 56

Aligning the Cutter Bar ........................................ 42

Aligning the Cutting System................................ 27

Attaching the Machine ........................................ 26

B

Before the Start of the New Season ................... 63

Blade Changing on Cutting Discs ....................... 50

Blade Quick-Fit Device ................................. 46, 52

Blade screw connection ...................................... 45

Blade Screw Connection .................................... 51

C

Checking the Cutter Blades and Blade Holder ... 44

Commissioning ................................................... 21

Contact................................................................ 17

Cutter Blades ...................................................... 44

D

Dangers in Case of Non-compliance with the

Safety Instructions ............................................ 8

Detaching the machine ....................................... 31

Direction Information ............................................. 6

Disposal of the machine .................................. 65

Driving and Transport ......................................... 28

F

Filling Quantities and Lubrication Designations for

Gearboxes ...................................................... 20

From transport into working position .................. 29

H

Hopper wear plates ............................................. 58

I

Identification Plate .............................................. 16

Identifying Symbols in the Operating Instructions 6

Inadmissible Modes of Operation ....................... 12

Information Required for Questions and Orders 16

Intended Use ........................................................ 7

L

Lubricants ........................................................... 20

Lubrication Chart ................................................ 61

M

Machine overview ............................................... 14

66

Maintenance ................................................ 12, 35

Maintenance – lubrication chart ......................... 60

Maintenance table .............................................. 36

O

Oil level check and oil change on the cutter bar 42

Operation ........................................................... 29

P

Periodical Inspection of the Cutting Discs / Blade

Drums............................................................. 48

Periodical Inspection of the Leaf Springs .......... 47

Personnel Qualification and Training ................... 8

Placing in Storage .............................................. 62

Position of the Adhesive Safety Stickers on the

Machine ......................................................... 18

PTO shaft ........................................................... 60

Purpose of Use .................................................... 7

R

Re-Ordering the Adhesive Safety and Information

Labels ............................................................ 17

Replacing the linings .......................................... 53

Rotary hub with shear fuse (optional) ................ 54

Rubber Strip ....................................................... 58

S

Safety ................................................................... 7

Safety-conscious work practices ......................... 8

Service life of the machine ............................... 7

Set Ground Skid ................................................. 34

Settings .............................................................. 32

Spare Parts ........................................................ 35

Start-up .............................................................. 25

Stop points ......................................................... 22

T

Technical data .................................................... 20

Test run .............................................................. 64

Test run .............................................................. 35

Tightening Torques ............................................ 37

Tightening Torques (Countersunk Screws) ....... 38

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 12

W

Working position ................................................ 29

67

Maschinenfabrik

Bernard Krone GmbH & Co. KG

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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