Krone EasyCut R 320, EasyCut 320 -1 Operating Instructions

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Krone EasyCut R 320, EasyCut 320 -1 Operating Instructions | Manualzz

EasyCut 320 -1

Disc Mower

( from serial no.

: 819 150)

Order no.

: 150 000 145 00 en

21.03.2011

Table of Contents

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CV0

Machine:

EC Declaration of Conformity

We

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the

Krone disc mower

Type/types:

EasyCut 280 -1; EasyCut 320 -1 to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 07.02.11

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Dear customer,

Dear customer,

You have now received the operating instructions for the KRONE product which you have purchased.

These operating instructions contain important information for the proper use and safe operation of the machine.

If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf.

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2

Table of Contents

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1

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Table of Contents

1   Table of Contents ................................................................................................................................... 3  

2   Foreword ................................................................................................................................................. 6  

3   Introduction ............................................................................................................................................. 7  

3.1

  Purpose of Use .................................................................................................................................. 7  

3.2

  Validity ............................................................................................................................................... 7  

3.2.1

  Contact ........................................................................................................................................... 7  

3.3

  Identification Plate ............................................................................................................................. 8  

3.4

  Information Required for Questions and Orders ................................................................................ 8  

3.5

  Intended Use ..................................................................................................................................... 9  

3.6

  Technical data ................................................................................................................................... 9  

4   Safety ..................................................................................................................................................... 11  

4.1

  Identifying Symbols in the Operating Instructions ........................................................................... 11  

4.2

  Identification of the hazard warnings ............................................................................................... 11  

4.2.1

  Personnel Qualification and Training Fehler! Textmarke nicht definiert. ..................................... 12  

4.2.2

  Dangers in Case of Non-compliance with the Safety Instructions............................................... 12  

4.2.3

  Safety-conscious work practices ................................................................................................. 12  

4.3

  Safety Instructions and Accident Prevention Regulations ............................................................... 13  

4.4

  Attached devices ............................................................................................................................. 14  

4.5

  PTO operation ................................................................................................................................. 15  

4.6

  Hydraulic system ............................................................................................................................. 16  

4.7

  Tyres ................................................................................................................................................ 16  

4.8

  Maintenance .................................................................................................................................... 17  

4.9

  Unauthorised Conversion/Modification and Spare Parts Production .............................................. 18  

4.10

  Inadmissible Modes of Operation .................................................................................................... 18  

4.11

  Working in the vicinity of power transmission lines ......................................................................... 18  

4.12

  Introduction ...................................................................................................................................... 19  

4.13

  Position of the Adhesive Safety Stickers on the Machine ............................................................... 20  

4.14

  Position of the General Information Labels on the Machine ............................................................ 22  

4.14.1

  Re-Ordering the Adhesive Safety and Information Labels ...................................................... 23  

4.14.2

  Affixing the Adhesive Safety and Information Labels .............................................................. 23  

5   Commissioning..................................................................................................................................... 25  

5.1

  First installation ................................................................................................................................ 25  

5.2

  Special Safety Instructions .............................................................................................................. 25  

5.3

  Mounting onto the Tractor ................................................................................................................ 26  

5.3.1

  Clutching points ........................................................................................................................... 26  

5.4

  PTO shaft ......................................................................................................................................... 27  

5.4.1

  Length adjustment ....................................................................................................................... 27  

6   Start-up .................................................................................................................................................. 29  

3

Table of Contents

6.1

  Mounting onto the Tractor ................................................................................................................ 29  

6.2

  Hydraulics ........................................................................................................................................ 31  

6.2.1

  Special Safety Instructions .......................................................................................................... 31  

6.2.2

  Connecting the hydraulic lines ..................................................................................................... 31  

6.3

  PTO shaft ......................................................................................................................................... 33  

6.4

  Install the PTO shaft ........................................................................................................................ 34  

6.5

  Intermediate PTO shaft .................................................................................................................... 34  

6.6

  Swivelling parking support into transport position ........................................................................... 35  

6.6.1

  Four supports (optional) ............................................................................................................... 35  

7   Driving and Transport .......................................................................................................................... 36  

7.1

  Switching from working position to transport position ..................................................................... 36  

8   Operation ............................................................................................................................................... 38  

8.1

  From transport into working position ............................................................................................... 38  

8.2

  Before mowing ................................................................................................................................. 39  

8.2.1

  Folding down the Safety Device .................................................................................................. 40  

8.3

  Swivelling parking support into transport position ........................................................................... 41  

8.3.1

  Four supports (optional) ............................................................................................................... 41  

8.3.2

  Adjusting the lateral suspension arm ........................................................................................... 42  

8.4

  Headland Position ............................................................................................................................ 42  

8.5

  Detaching the machine .................................................................................................................... 43  

8.5.1

  Four supports (optional) ............................................................................................................... 44  

9   Settings ................................................................................................................................................. 46  

9.1

  Adjusting the cutting height .............................................................................................................. 46  

9.2

  Adjusting the Compensation Springs .............................................................................................. 47  

9.3

  Setting of the pole protection mechanism ....................................................................................... 48  

10   Maintenance .......................................................................................................................................... 49  

10.1

  Special Safety Instructions .............................................................................................................. 49  

10.1.1

  Test run .................................................................................................................................... 49  

10.2

  Spare Parts ...................................................................................................................................... 49  

10.3

  Tightening Torques .......................................................................................................................... 50  

10.4

  Tightening Torques (Countersunk Screws) ..................................................................................... 51  

10.4.1

  Deviating Torque ..................................................................................................................... 51  

10.5

  Storage compartment ...................................................................................................................... 52  

10.6

  Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 52  

10.6.1

  Oil Level Check and Oil Change Intervals (Gearboxes) .......................................................... 52  

10.7

  Main gearbox ................................................................................................................................... 53  

10.8

  Mower Drive Gearbox ...................................................................................................................... 54  

10.9

  Oil level check and oil change on the cutter bar .............................................................................. 55  

10.9.1

  Checking the oil level ............................................................................................................... 55  

10.10

  Checking the Cutter Blades and Blade Holder ............................................................................ 56  

4

Table of Contents

10.10.1

  Cutter Blades ........................................................................................................................... 57  

10.10.2

  Blade screw connection ........................................................................................................... 58  

10.10.3

  Blade Quick-Fit Device ............................................................................................................ 59  

10.10.4

  Periodical Inspection of the Leaf Springs ................................................................................ 60  

10.10.5

  Periodical Inspection of the Cutting Discs / Blade Drums ....................................................... 61  

10.10.6

  Abrasion Limit .......................................................................................................................... 62  

10.11

  Blade Changing on Cutting Discs ................................................................................................ 63  

10.11.1

  Blade Screw Connection ......................................................................................................... 64  

10.11.2

  Blade Quick-Fit Device ............................................................................................................ 65  

10.12

  Replacing the linings .................................................................................................................... 66  

10.13

  Rotary hub with shear fuse (optional) .......................................................................................... 68  

10.13.1

  After Shearing Off .................................................................................................................... 70  

11   Maintenance – lubrication chart ......................................................................................................... 72  

11.1

  Special Safety Instructions .............................................................................................................. 72  

11.2

  PTO shaft ......................................................................................................................................... 72  

11.3

  Lubrication Chart ............................................................................................................................. 73  

12   Placing in Storage ................................................................................................................................ 74  

13   Before the Start of the New Season ................................................................................................... 75  

13.1

  Special Safety Instructions .............................................................................................................. 75  

13.2

  Test run. ........................................................................................................................................... 75  

13.3

  Friction Clutch .................................................................................................................................. 77  

14   Special equipment ................................................................................................................................ 78  

14.1

  Special Safety Instructions .............................................................................................................. 78  

14.2

  Adjusting Skids ................................................................................................................................ 78  

14.3

  Lowering the machine into transport position on parking supports (accessories kit) ...................... 79  

14.3.1

  Scope of the accessories kit .................................................................................................... 79  

14.3.2

  Attaching the parking supports ................................................................................................ 80  

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5

Foreword

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2 Foreword

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Dear Customer!

By purchasing the disc mower, you have acquired a quality product made by KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

To be able to use the disc mower optimally, please read these operating instructions thoroughly before you start using the machine.

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The contents of this manual are laid out in such a way that you should be able to perform any task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the disc mower.

Note

In the operating instructions which follow, the disc mower will also be referred to as the

"machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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6

Introduction

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific safety instructions contained in the other sections.

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3.1

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Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

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3.2 Validity

These operating instructions apply to disc mowers of the series:

EasyCut 280 EasyCut 320

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3.2.1 Contact

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Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

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7

Introduction

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3.3

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Identification Plate

1

Fig.1

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The machine data are specified on the type plate (1). It is attached to the carrying bar.

3.4 Information Required for Questions and Orders

EC-325-0

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

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8

Introduction

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3.5 Intended Use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

Any use of the machine for other purposes is deemed not to be in accordance with intended use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear the risk.

Operation in accordance with intended use also includes observing the operating, maintenance and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

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Type

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

EasyCut 280 EasyCut 320

Working width

Transport width

[mm]

[mm]

Number of mowing discs

Number of mower drums

4 5

2 2

40 / 55

3.5 - 4

47 /64

540 540

Power consumption

PTO speed

[kW/HP]

[rpm]

Hydraulic connections required

Service weight [kg]

*) EW= Single-action control unit

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1 x EW* approx. 620

1 x EW* approx. 700

9

Introduction

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This page has been left blank deliberately!!

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10

Safety

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4 Safety

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4.1 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign:

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4.2

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Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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11

Safety

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4.2.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert.

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

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Repair work not described in these operating instructions should only be performed by authorised service centres.

4.2.2 Dangers in Case of Non-compliance with the Safety Instructions

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Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example , in the following hazards:

Endangering of persons due to not protected working areas.

Breakdown of important machine functions

Failure of prescribed methods for repair and maintenance

Endangering of persons due to mechanical and chemical effects

Damage to the environment due to leaking hydraulic oil

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Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

12

Safety

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4.3 Safety Instructions and Accident Prevention Regulations

1

Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2

The attached warning and safety signs provide important information for safe operation.

Pay attention to these for your own safety!

3

4

When using public roads, make sure to observe the applicable traffic regulations!

Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. Während des Arbeitseinsatzes ist es dazu zu spät!

5

6

7

The user should wear tight fitting clothes. Locker getragene Kleidung vermeiden.

Keep the machine clean to prevent the danger of fire!

Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

8

You may carry passengers during operation and transport on the working implement only if they use the passenger seat provided.

9

Couple implements correctly! Attach and secure implements to specified devices only!

10

When attaching or detaching implements, place the supporting devices in the correct positions!

11

Use extreme caution when attaching or detaching implements onto or from the tractor!

12

Always attach ballast weights properly to the fixing points provided!

13

Observe permitted axle loads, gross weight and transport dimensions!

14

Check and install transport equipment, such as lighting, warning devices and protective equipment!

15

Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16

Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17

Never leave the driver's seat when the vehicle is moving!

18

Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19

Hitched implements and ballast weights effect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20

Take into account the extension radius and/or inertia of an implement when turning corners!

21

Start up implements only when all safety devices have been attached and set in the required position!

22

Keep safety equipment in good condition. Replace missing or damaged parts.

23

Keep clear of the working range of the machine at all times!

24

Do not stand within the turning and swivel range of the implement!

25

Never operate the hydraulic folding frames if anyone is inside the swivel range!

13

Safety

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26

Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27

Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

28

No one should stand between the tractor and the implement unless the vehicle has been secured against rolling by means of the parking brake and/or wheel chocks!

4.4 Attached devices

1

2

3

4

Use extreme caution when attaching or detaching implements onto or from the tractor!

Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

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14

Safety

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4.5 PTO operation

1

2

Use only PTO shafts specified by the manufacturer!

The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

3

Make sure that the required tube covers are in place for PTO shafts in transport and working position!

4

Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

5

When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6

7

8

Always make sure that the PTO shaft is properly installed and secured!

Attach chains to prevent the PTO shaft guard from rotating with the shaft!

Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9

Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10

Never switch on the PTO if the engine is switched off!

11

No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12

Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13

Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14

Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15

Place the disconnected PTO shaft onto the support provided!

16

After detaching the PTO shaft, attach the protective cover to the PTO end!

17

If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

15

Safety

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4.6 Hydraulic

1

2

3

4

7

The hydraulic system is pressurised!

When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! Bei Vertauschen der

Anschlüsse umgekehrte Funktion (z.B. Heben/Senken) - Unfallgefahr!

When searching for leaks, use suitable aids to avoid the risk of injury!

Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

Before working on the hydraulic system, depressurise the system and switch off the engine!

Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

Pos: 13.6.13 /Überschriften/Überschriften 2/P-T/Reifen @ 0\mod_1197357995667_78.doc @ 18075

5

6

Pos: 13.6.12 /BA/Sicherheit/Hydraulikanlage Zusatz Alterung der Hydraulikschlauchleitungen @ 3\mod_1204552944856_78.doc @ 70772

8

4.7 Tyres

Pos: 13.6.14 /BA/Sicherheit/Reifen @ 0\mod_1195646435716_78.doc @ 1346

1

When working on the tyres, make sure that the implement is safely lowered and secured against rolling (wheel chocks).

Installing wheels and tyres requires adequate knowledge and suitable tools!

Repair work on the tyres and wheels should be done by specially trained personnel using appropriate installation tools only!

Check tyre pressure regularly! Inflate the tyres to the recommended pressures!

Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and the machine tipping over.

Pos: 13.6.15 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

2

3

4

5

16

Safety

Pos: 13.6.16 /BA/Sicherheit/Wartung/Wartung Mäher mit Gasspeicher+ Auswechseln von Arbeitswerkzeugen @ 0\mod_1195647075607_78.doc @ 1442

4.8 Maintenance

1

2

3

Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

Regularly check that nuts and bolts are properly seated and tighten if necessary!

When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

When replacing working tools with cutting edges, use suitable tools and gloves!

Oils, greases and filters must be disposed of correctly!

4

5

6

7

8

Always disconnect the power supply before working on the electrical system!

If protective devices and guards are subject to wear, check them regularly and replace them in good time!

When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

9 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

Pos: 13.6.17 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

17

Safety

Pos: 13.6.18 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteilherstellung @ 1\mod_1201937705539_78.doc @ 55745

4.9 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

Pos: 13.6.19 /BA/Sicherheit/Unzulässige Betriebsweisen @ 11\mod_1223357699923_78.doc @ 145527

4.10 Inadmissible Modes of Operation

Pos: 13.7 /BA/Sicherheit/Arbeiten im Bereich von Hochspannungsleitungen @ 11\mod_1223357468516_78.doc @ 145505

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

4.11 Working in the vicinity of power transmission lines

1

2

3

4

Always take great care when working under or in the vicinity of power transmission lines.

Ensure that when in operation or being transported, the machine cannot exceed a total height of approx. 4m.

If there is any need to travel under overhead lines, the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator.

Always keep the safety distances according to the table.

Rated voltage kV

To 1

Above 1 to 110

Above 101 to 220

Above 220 to 380

Safe distance from overhead lines m

1

2

3

4

Pos: 13.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

18

Safety

Pos: 13.9 /BA/Sicherheit/EasyCut/Sicherheit Einführung EasyCut @ 3\mod_1204553763950_78.doc @ 70812

4.12 Introduction

Pos: 13.10 /BA/Sicherheit/Beschädigte oder unlesbare Aufkleber @ 0\mod_1195567214115_78.doc @ 674

The disc mower is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

Danger ! - Danger zone of the machine

Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

Following repair work, always attach appropriate adhesive safety stickers to all the replaced, modified or repaired components.

Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

Pos: 13.11 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

19

Safety

Pos: 13.12 /Überschriften/Überschriften 2/K-O/Lage der Sicherheitsaufkleber an der Maschine @ 0\mod_1195634967326_78.doc @ 1020

4.13 Position of the Adhesive Safety Stickers on the Machine

Pos: 13.13 /BA/Sicherheit/Aufkleber/EasyCut/Sicherheitsaufkleber EasyCut 320 Neue Generation @ 58\mod_1296631403367_78.doc @ 552467

GL

4 3 4

4 3

4

3

3 1 5

4 4

EC-326-0

Fig.2

20

Safety

1)

Before starting the machine, read and observe the operating instructions and safety instructions.

Order No. 939 471-1 (1x)

2)

The PTO speeds must not exceed 540 rpm! The operating pressure of the hydraulic system must not exceed 200 bar!

939 100-4

MAX.

540/ min

MAX.

200 bar

Order No. 939 100-4 (1x)

3) Order No. 939 576-0 (3x) a) Caution: some machine parts will stay in operation for an extended period of time before being switched off completely. Do not touch any moving parts of the machine. Wait until they have come to a complete stop. b) Move the safety devices into their protective position prior to start-up. c) When the machine is running, keep your distance.

4)

While parts are moving, never reach into areas where there is a risk of being crushed.

STOP

939 410 2

3a 3b 3c

5)

Keep the stipulated safe distance from power transmission lines.

942 197-1

942 459-0

Order No. 942 459-0 (6x)

Pos: 13.14 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Order No. 942 293-0 (1x)

21

Safety

Pos: 13.15 /Überschriften/Überschriften 2/K-O/Lage der allgemeinen Hinweisaufkleber an der Maschine @ 0\mod_1195635067920_78.doc @ 1039

4.14

Pos: 13.16 /BA/Sicherheit/Aufkleber/EasyCut/Hinweisaufkleber EasyCut 320 -1 @ 58\mod_1296632442990_78.doc @ 552524

Position of the General Information Labels on the Machine

7

2

4

6 5 1 6

3

EC-327-0

Fig.3

1)

Order No. 255 498 1 (1x) with blade screw connection

1)

Order No. 255 499 2 (1x) with quick blade release

2)

Ø 17,5 mm

139-888 139-889

139 888-0

939 567-1 (1x)

139 889-0

5)

Pos: 13.17 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

3)

939 180 2 (1x)

6)

Stop points min. 14 mm

80

255 498-1

942 012 1 (2x)

942 012-1

4)

E

939 278 -2

Vor der Erstinbetriebnahme und 1x j ährlich vor der Ernte muss die Reibkupplung gel üftet werden

El embrague de seguridad debe someterse a una purga antes de la primera puesta en marcha y una vez al año antes de iniciarse la campañ a de trabajo

F

La s écurité à friction doit faire l'objet d'une purge lors de la premi ère mise en route et une fois par an avant le d ébut de la saison.

I

GB

The friction clutch must be bled at the first operation and once a year before the harvesting season.

La frizione di sicurezza deve essere sottomessa a uno spurgo alla prima messa in campo come pure

939 278-2 (1x)

255 499-2

7)

942 320 0 (1x) 600 mm

27 005 384 0 (1x)

22

Safety

Pos: 13.18 /BA/Sicherheit/Nachbestellung/ Anbringung Aufkleber @ 0\mod_1195637337107_78.doc @ 1079

4.14.1

4.14.2

Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact").

Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

Pos: 14 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

23

Safety

Pos: 15 /BA/Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.doc @ 54443

This page has been left blank deliberately!!

Pos: 16 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

24

Commissioning

Pos: 17.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.doc @ 5855

5 Commissioning

Pos: 17.2 /Überschriften/Überschriften 2/A-E/Erstmontage @ 1\mod_1202226261982_78.doc @ 58270

5.1

Pos: 17.3 /BA/Erstinbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.doc @ 58190

First installation

Pos: 17.4 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.doc @ 9134

The document "Assembly Instructions" describes how to install the device for the first time.

5.2

Pos: 17.5 /BA/Sicherheit/Gefahrenhinweise/Einstellarbeiten gezogene Maschinen @ 0\mod_1199717011038_78.doc @ 33980

Special Safety Instructions

Danger! - Unexpected movements of the machine

Pos: 17.6 /BA/Sicherheit/Gefahrenhinweise/Fehlerhafter Zusammenbau @ 1\mod_1202224212591_78.doc @ 58171

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

Switching off the engine

Remove the ignition key.

Secure the machine against the possibility of rolling back.

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

Only authorised service centres may assemble the machine.

The machine must be assembled with special care.

Always heed the applicable accident prevention regulations.

Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

The machine may be taken into operation only after all the safety devices have been installed.

If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

Pos: 17.7 /BA/Sicherheit/Gefahrenhinweise/Fehlende Schutztücher Erstinbetriebnahme @ 3\mod_1204628072251_78.doc @ 71025

Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

Pos: 17.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

25

Commissioning

Pos: 17.9 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039

5.3

Pos: 17.10 /Überschriften/Überschriften 3/K-O/Kuppelpunkte @ 9\mod_1220531326398_78.doc @ 126608

Mounting onto the Tractor

5.3.1

Pos: 17.11 /BA/Erstinbetriebnahme/EasyCut/Kuppelpunkte Bild EC 320 -1 @ 58\mod_1296740629843_78.doc @ 554037

Clutching points

I 1 II

1

POS.1

POS.1

POS.2

POS.2

EC-346-0

Pos: 17.12 /BA/Erstinbetriebnahme/EasyCut/Kuppelpunkte Text EC 320 -1 @ 58\mod_1297063817994_78.doc @ 554787

Fig. 4

There are 2 possibilities for attaching the mowing unit.

I)

The steerable pinions are designed according to cat. II. Normally, the mowing unit is hooked to the tractor in pos. 1. When using broad tractors or when working in combination with front mowing units (working width of approx. 2.8 - 3.2 m), the mowing unit should be attached at pos.

2.

Pos: 17.13 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

26

Pos: 17.14 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542

Commissioning

Pos: 17.15 /Überschriften/Überschriften 3/K-O/Längenanpassung @ 1\mod_1201687632810_78.doc @ 53589

Pos: 17.16 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Unbeabsichtigtes Abkuppeln angebaute @ 9\mod_1220537942289_78.doc @ 126969

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Pos: 17.17 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Bild EC 320 -1 @ 58\mod_1296650067985_78.doc @ 552581

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

2

4 1

3

1

EC-328-0

Fig. 5

Pos: 17.18 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Text EC 280/320 (280/320CV-Q) @ 9\mod_1220537421383_78.doc @ 126948

Pos: 17.19 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Attach the machine onto the lower suspension arm (1) of the tractor.

Hook the top link (2) into the upper hole of the 3-point support.

27

Commissioning

Pos: 17.20 /BA/Erstinbetriebnahme/EasyCut/Längenanpassung Bild EC280/320 -1 @ 58\mod_1296650359919_78.doc @ 552633

EC-329-0

Pos: 17.21 /BA/Erstinbetriebnahme/EasyCut/Längenanpassung_mit Pfahlsicherung @ 9\mod_1220535961555_78.doc @ 126855

Fig.6

The length of the PTO shaft (1) must be adjusted.

Disassemble the PTO shaft.

Install each half (1) and (2) on the tractor and machine side respectively.

Check the special section tubes and guard tubes.

Shorten the special section tubes and guard tubes to such an extent that the PTO shaft can still be pushed together by at least 150 mm in its shortest operating position. (This clearance is required to be able to push together the PTO shaft when the pole protection mechanism is triggered.)

Coverage of at least 200 mm (shift length) must be ensured for the special section tubes and guard tubes in every operating position.

For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer.

Pos: 17.22 /BA/Sicherheit/Gelenkwelle/Achtung Schwenkbereich/Freiraum überprüfen @ 9\mod_1220536308930_78.doc @ 126898

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

Pos: 17.23 /BA/Erstinbetriebnahme/Gelenkwelle/Traktorwechsel Gelenkwellenlänge beachten @ 6\mod_1214996938591_78.doc @ 97742

• Check the swivel range and clearance of the PTO shaft!

Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

Pos: 18 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

28

Start-up

Pos: 19.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.doc @ 6375

6 Start-up

Pos: 19.2 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039

6.1 Mounting onto the Tractor

Pos: 19.3 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Unbeabsichtigtes Abkuppeln angebaute @ 9\mod_1220537942289_78.doc @ 126969

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Pos: 19.4 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Achslasten Beeinträchtigung der Lenkfähigkeit @ 9\mod_1220866555985_78.doc @ 128119

Warning - Impairment of the steerability of the tractor.

Effect: Damage to the tractor or the machine.

The attachment of implements at the front and rear must not cause exceedance of the max. permissible weight, of the permissible axle loads and of the carrying capacities of the tractor tyres. Even with a fitted rear-mounted accessory unit, the front axle must always be loaded with a minimum 20% service weight of the tractor.

Make sure that these prerequisites are met prior to driving.

Pos: 19.5 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

29

Start-up

Pos: 19.6 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Bild EC 320 -1 @ 58\mod_1296650067985_78.doc @ 552581

2

4

3

1

1

EC-328-0

Pos: 19.7 /BA/Erstinbetriebnahme/EasyCut/Ankuppeln Text EC 280/320 (280/320CV-Q) @ 9\mod_1220537421383_78.doc @ 126948

Fig. 7

Pos: 19.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Attach the machine onto the lower suspension arm (1) of the tractor.

Hook the top link (2) into the upper hole of the 3-point support.

30

Start-up

Pos: 19.9 /Überschriften/Überschriften 2/F-J/Hydraulik @ 0\mod_1199776034950_78.doc @ 34205

6.2 Hydraulics

Pos: 19.10 /Überschriften/Überschriften 3/P-T/Spezielle Sicherheitshinweise @ 0\mod_1197301069931_78.doc @ 17662

6.2.1

Pos: 19.11 /BA/Sicherheit/Hydraulik/Anschluss der Hydraulikleitungen @ 0\mod_1199776548685_78.doc @ 34225

Special Safety Instructions

Warning ! - Connection of the hydraulic line

Pos: 19.12 /Überschriften/Überschriften 3/A-E/Anschluss der Hydraulikleitungen @ 0\mod_1199777037794_78.doc @ 34244

Effect: severe injuries due to penetration of hydraulic oil under the skin.

When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

Seek medical help immediately should injuries occur! Danger of infection.

Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

6.2.2

Pos: 19.13 /BA/Sicherheit/Hydraulik/Vertauschen der Hydraulikkleitungen @ 9\mod_1220871857985_78.doc @ 128182

Connecting the hydraulic lines

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

Always ensure correct connection between the machine and the tractor.

When engaging the hydraulic hose, the hydraulic control unit must be in float position or in "lowering" position.

Pos: 19.14 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

31

Start-up

Pos: 19.15 /BA/Sicherheit/Hydraulik/Verschmutzung der Hydraulikanlage @ 2\mod_1202393336803_78.doc @ 59155

Caution! - Soiling of the hydraulic system

Pos: 19.16 /BA/Sicherheit/Betätigungsseil/Betätigungsseil verlegen @ 8\mod_1219298996457_78.doc @ 111447

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

Note chafing areas or points of contact.

Danger! - Unintended actions triggered.

Pos: 19.17 /BA/Inbetriebnahme/EasyCut/Hydraulik/Hydraulikanschluss Bild EC 320 Neue Generation @ 58\mod_1296658290463_78.doc @ 552744

Effect: Danger to life, injuries or damage to the machine.

• The actuating rope must be routed in such a way that no movements are unintentionally triggered in any transport or working positions.

The actuating rope must not come into contact with the tractor tyres

Note chafing areas or points of contact.

3

1

EC-330-0

Fig. 8

Pos: 19.18 /BA/Inbetriebnahme/EasyCut/Hydraulik/Steuergerät 1xEW @ 10\mod_1221486740745_78.doc @ 134020

A single-action control unit is required on the tractor to operate the machine.

Pos: 19.19 /BA/Inbetriebnahme/EasyCut/Hydraulik/Anschluss Hydraulikleitung EC280/320 @ 9\mod_1220872203313_78.doc @ 128204

Single-action control unit (1) (red1):

Pos: 19.20 /BA/Inbetriebnahme/EasyCut/Hydraulik/Betätigungsseil ablegen @ 10\mod_1221487480261_78.doc @ 134042

Pos: 19.21 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

(1) red= - lift/lower mowing unit

The actuating rope (3) can be set down in a suitable place in the tractor cab.

32

Pos: 19.22 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542

Start-up

Pos: 19.23 /BA/Sicherheit/Gelenkwelle/Sich drehende Gelenkwelle_2 @ 0\mod_1199781692950_78.doc @ 34523

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

Secure the tractor against rolling.

Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

Make sure that the protective devices are attached properly.

Never use a PTO shaft, the protective devices of which have not been attached.

Replace damaged protective devices immediately

Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos: 19.24 /BA/Sicherheit/Gelenkwelle/Falsche Zapfwellendrehzahl 540 U/min @ 9\mod_1220868351329_78.doc @ 128138

Danger! - Incorrect PTO speed

Pos: 19.25 /BA/Sicherheit/Gelenkwelle/Achtung Schwenkbereich/Freiraum überprüfen @ 9\mod_1220536308930_78.doc @ 126898

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 540 rpm.

Before switching on the PTO, make sure that you have selected the correct PTO speed.

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

Check the swivel range and clearance of the PTO shaft!

Pos: 19.26 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

33

Start-up

Pos: 19.27 /Überschriften/Überschriften 2/F-J/Gelenkwelle montieren @ 2\mod_1202398342788_78.doc @ 59253

6.4 Install the PTO shaft

Pos: 19.28 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Anbau Gelenkwelle EC 320 -1 @ 58\mod_1296658917612_78.doc @ 552853

1

2

EC-331-0

Fig. 9

Pos: 19.29 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Anbau Gelenkwelle gezogene/angehängte EasyCuts @ 9\mod_1220874876438_78.doc @ 128292

Pos: 19.30 /Überschriften/Überschriften 2/U-Z/Zwischengelenkwelle @ 3\mod_1204702241039_78.doc @ 71481

Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

Secure the PTO shaft guard against turning with the retaining chain (2).

6.5 Intermediate PTO shaft

Pos: 19.31 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Zwischengelenkwelle Bild EC 320 Neue Generation @ 58\mod_1296659416418_78.doc @ 552886

1

3 2

EC-332-0

Fig. 10

Pos: 19.32 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Zwischengelenkwelle Text EC 280/320 @ 10\mod_1221208014307_78.doc @ 132379

The intermediate PTO shaft for the mowing unit drive is coupled to the gearbox via the friction clutch (1) and to the mowing unit via the free-wheel (2). Fasten support chain (3) to the mower.

Pos: 19.33 /BA/Inbetriebnahme/EasyCut/Hinweis Reibkupplung @ 11\mod_1223358975938_78.doc @ 145593

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before new season "Friction clutch")

Pos: 19.34 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

34

Pos: 19.35 /Überschriften/Überschriften 2/A-E/Abstellstütze in Transportstellung schwenken @ 10\mod_1221637347634_78.doc @ 135539

6.6 Swivelling parking support into transport position

Pos: 19.36 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze angehoben Bild EC 320 -1 @ 58\mod_1296660287344_78.doc @ 552967

Start-up

Pos: 19.39 /BA/Bedienung /EasyCut/Abstellstütze/Vier Stützen (optional) Überschrift @ 58\mod_1296816723926_78.doc @ 554520

1

2

2

1

EC-333-0

Pos: 19.37 /BA/Bedienung /EasyCut/Abstellstütze/Abstellposition/Transportstellung @ 58\mod_1296660164314_78.doc @ 552939

Fig. 11

I) Parking position

Pos: 19.38 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze in Transportstellung schwenken @ 12\mod_1223983226897_78.doc @ 149837

II) Transport position

After the machine is attached, swivel the parking support into transport position.

Use the three-point hydraulic system to raise the parking support somewhat.

Swivel the parking support (2) into transport position and lock it in place with the bolt (1).

6.6.1 Four supports (optional)

Pos: 19.40 /BA/Bedienung /EasyCut/Abstellstütze/Vier Stützen angehoben Bild EC 320 Neue Generation @ 58\mod_1296816797691_78.doc @ 554548

1

1

3

2

1

1 2

3

EC-349-0

Pos: 19.41 /BA/Bedienung /EasyCut/Abstellstütze/Abstellposition/Transportstellung @ 58\mod_1296660164314_78.doc @ 552939

Fig. 12

I) Parking position

Pos: 19.42 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze in Transportstellung schwenken (vier Stützen) @ 58\mod_1296817239673_78.doc @ 554602

II) Transport position

After the machine is attached, swivel the parking supports into transport position.

Use the three-point hydraulic system to raise the parking support somewhat.

Swivel the front parking support (2) back for transport and lock it in place with the bolt (1).

Push the rear parking supports (3) completely in for transport and lock them in place with the bolt (1).

Pos: 20 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

35

Driving and Transport

Pos: 21.1 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.doc @ 6553

7

Pos: 21.2 /BA/Sicherheit/Fahren und Transport/Transport / Straßenfahrt EC 280/320 @ 9\mod_1220877391360_78.doc @ 128356

Driving and Transport

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

Pos: 21.3 /BA/Sicherheit/Fahren und Transport/Absperrhahn/Transport / Straßenfahrt Absperrhahn schließen/Schutz einrasten EC 280/320 @ 10\mod_1221540227604_78.doc @ 134129

When being transported on public roads, the mowing unit must be lifted.

Danger! - Transport / road travel

Pos: 21.4 /Überschriften/Überschriften 2/U-Z/Von Arbeitsstellung in Transportstellung @ 2\mod_1202466246542_78.doc @ 59681

Effect: Danger to life, serious injuries or serious damage to the machine.

• In transport position, always close the hydraulic shut-off valve.

Always make certain that the lock (1) has snapped into place.

7.1 Switching from working position to transport position

Pos: 21.5 /BA/Sicherheit/Fahren und Transport/Hochschwenken des Mähwerks in Transportstellung @ 9\mod_1220877253845_78.doc @ 128335

Danger! - Swinging the mowing unit up into transport position

Effect: Danger to life or serious injuries.

Before swivelling the mowing unit up into transport position, turn off the PTO.

The mowing unit may be lifted only once it has come to a complete standstill.

Folding up of the mower as well as approaching it only once the machine has come to a complete standstill!

The mowing discs can continue to rotate after the drive has been switched off.

In transport position, it is essential to observe the larger height of the mowing unit.

Riding on the mowing unit is not permitted.

Pos: 21.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

36

Pos: 21.7 /BA/Fahren und Transport/EasyCut/Fahren-Transport Bild EC 320 Neue Generation @ 58\mod_1296661070926_78.doc @ 553049

Driving and Transport

2 3

4

1

EC-334-0

Pos: 21.8 /BA/Fahren und Transport/EasyCut/Fahren/Transport Text EC 280/320 @ 9\mod_1220877708204_78.doc @ 128398

Fig. 13

During transport / road travel the disc mower must be folded up.

To do this:

Swivel the parking support (1) into transport position and lock it into position with the bolt

(see chapter on start-up entitled "Swivelling the parking support into transport position").

To release the locking mechanism (2), pull the actuating rope (3) up from the tractor.

Actuate the control valve for the hydraulic cylinder on the tractor. The mowing unit lifts up into the transport position.

Lower the locking mechanism (2).

Close the hydraulic shut-off valve.

Make sure that the flap protection is locked into protective position and secured by the spring cotter (4).

Pos: 22 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

37

Operation

Pos: 23.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc @ 34825

8 Operation

Pos: 23.2 /Überschriften/Überschriften 2/U-Z/Von Transport in Arbeitsstellung @ 2\mod_1202466185276_78.doc @ 59662

8.1 From transport into working position

Pos: 23.3 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Absenken des Mähwerks in Arbeitsstellung EC 280/320 @ 9\mod_1220879244798_78.doc @ 128439

Danger! - Lowering the mowing unit into the working position

Pos: 23.4 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Verriegelung prüfen EC 280/320 @ 9\mod_1220879526173_78.doc @ 128463

Effect: Danger to life, injuries or damage to the machine.

• Lower the mowing unit only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

Switch on the PTO only when the mowing unit is resting on the ground.

Danger! - Check whether the locking mechanism (1) is folded down completely.

Effect: Danger to life, serious injuries or serious damage to the machine.

The folded-down locking mechanism secures the mowing unit against inadvertent lifting while the machine is running.

Pos: 23.5 /BA/Bedienung /EasyCut/Von Transport in Arbeitsstellung Bild EC 320 -1 @ 58\mod_1296661845207_78.doc @ 553135

Pos: 23.6 /BA/Bedienung /EasyCut/Von Transport in Arbeitsstellung Text EC 280/320 @ 9\mod_1220879784235_78.doc @ 128484

Fig. 14

• Open the hydraulic shut-off valve.

To lower the mowing unit, pull up the lock (1) from the tractor using the actuating rope (2)

Activate the double action control valve on the tractor to slowly lower the mowing unit.

Pos: 23.7 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

38

Operation

Pos: 23.8 /Überschriften/Überschriften 2/U-Z/Vor dem Mäheinsatz @ 3\mod_1204788384465_78.doc @ 73168

8.2 Before mowing

Pos: 23.9 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Unerwartete Bewegung der Schneidwerkzeuge bzw. des Mähwerkes. Fortschleudern von Steinen während des @ 3\mod_1204788756340_78.doc @ 73207

Pos: 23.10 /BA/Bedienung /EasyCut/Beim Mähen Steuerventil schwimmstellung/senken @ 9\mod_1220881412391_78.doc @ 128661

Danger! - Unexpected movement of the cutting tools or the mowing unit. Stones are hurled up during operation

Effect: Danger to life, injuries or damage to the machine.

• Do not carry out work on the disc mower until the PTO has been switched off, the engine has been turned off and the ignition key has been removed! Secure the tractor against accidental start-up and against rolling!

Support the lifted cutter bar! Never step under suspended loads!

Before using the machine, always check the protective devices for damage. Replace damaged protective devices immediately.

Safe operation is only guaranteed if the blades have been fitted according to the instructions!

Before starting operation, always check the mowing unit for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum; replace any parts that are damaged, missing or worn!

Always replace missing and damaged blades in sets to prevent unbalanced rotation!

Never install unevenly worn blades on a drum/disc!

Whenever a blade is changed, also inspect the fasteners and, if required, replace them!

Move the protective devices into their protective positions.

Note! - While mowing

Effect: Proper use of the machine

• Leave control unit(s) in the "Lower" or "Float position" position for work.

Pos: 23.11 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

39

Operation

Pos: 23.12 /Überschriften/Überschriften 3/P-T/Schutzeinrichtung herunterklappen @ 9\mod_1220881079079_78.doc @ 128594

8.2.1

Pos: 23.13 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Fortschleudern von Steinen @ 3\mod_1204709370914_78.doc @ 71873

Folding down the Safety Device

Danger! - Stones are hurled up during operation

Effect: Danger to life or serious injuries.

Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and prevents access to dangerous parts. For this reason you must always move them to their protective position before starting work.

Pos: 23.14 /BA/Bedienung /EasyCut/Schutze/Schutzeinrichtung herunterklappen Bild EC 320 -1 @ 58\mod_1297064163294_78.doc @ 554844

Fig. 15

Pos: 23.15 /BA/Bedienung /EasyCut/Schutze/Schutzeinrichtung herunterklappen Text EC 320 -1 @ 58\mod_1297064818873_78.doc @ 554899

Remember before using the machine that the side panel (1) of the machine is folded down.

Pos: 23.16 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

40

Operation

Pos: 23.17 /Überschriften/Überschriften 2/A-E/Abstellstütze in Transportstellung schwenken @ 10\mod_1221637347634_78.doc @ 135539

8.3 Swivelling parking support into transport position

Pos: 23.18 /BA/Bedienung /EasyCut/Abstellstütze/Achtung Abstellstütze eingeklappt EC 280/320 CV-Q @ 10\mod_1221637532743_78.doc @ 135563

Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work!

Pos: 23.19 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze angehoben Bild EC 320 -1 @ 58\mod_1296660287344_78.doc @ 552967

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support(s) is/are raised or folded in and secured in place with a bolt!

1

2

2

1

EC-333-0

Pos: 23.20 /BA/Bedienung /EasyCut/Abstellstütze/Abstellposition/Transportstellung @ 58\mod_1296660164314_78.doc @ 552939

Fig. 16

I) Parking position II) Transport position

Pos: 23.21 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze angehoben @ 10\mod_1221638250775_78.doc @ 135670

Lift the parking support (2) into the working position of the disc mower and lock it in place with

Pos: 23.22 /BA/Bedienung /EasyCut/Abstellstütze/Vier Stützen (optional) Überschrift @ 58\mod_1296816723926_78.doc @ 554520 the bolt (1).

8.3.1 Four supports (optional)

Pos: 23.23 /BA/Bedienung /EasyCut/Abstellstütze/Vier Stützen angehoben Bild EC 320 Neue Generation @ 58\mod_1296816797691_78.doc @ 554548

1

1

3

2

1 2

1

3

EC-349-0

Pos: 23.24 /BA/Bedienung /EasyCut/Abstellstütze/Abstellposition/Transportstellung @ 58\mod_1296660164314_78.doc @ 552939

Fig. 17

Pos: 23.25 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze angehoben (4 Stützen) @ 58\mod_1296816859394_78.doc @ 554575

I) Parking position

II) Transport position

Swivel the front parking support (2) into the working position of the disc mower and lock it in place with the bolt (1).

Lift the rear parking supports (3) into the working position of the disc mower and lock them in place with the bolt (1)

Pos: 23.26 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

41

Operation

Pos: 23.27 /Überschriften/Überschriften 3/P-T/Seitliche Lenker einstellen @ 9\mod_1220882767235_78.doc @ 128767

8.3.2

Pos: 23.28 /BA/Sicherheit/EasyCut/Einstellung der Unterlenkerhöhe am Traktor @ 9\mod_1220882859813_78.doc @ 128789

Adjusting the lateral suspension arm

Danger! - Height adjustment of the lower suspension arms on the tractor

Effect: Danger to life, injuries or damage to the machine.

Pos: 23.29 /BA/Bedienung /EasyCut/Höheneinstellung/Höheneinstellung beim Mähen über die Unterlenker am Traktor Bild EC320 -1 @ 58\mod_1296662924508_78.doc @ 553192

Switch off the PTO.

Secure the tractor against rolling.

Do not step into the space between the tractor and the machine.

Fig. 18

Pos: 23.30 /BA/Bedienung /EasyCut/Höheneinstellung/Höheneinstellung 0 mm beim Mähen über die Unterlenker am Traktor. @ 41\mod_1271851318445_78.doc @ 373526

During mowing, the height of the headstock must be adjusted so that the lateral suspension arms (1) in the front area (1) and the rear area (2) are at the same level ( a= ca. 0 mm) .

The adjustment is made through the height adjustment of the lower suspension arms on the tractor.

Pos: 23.31 /Überschriften/Überschriften 2/U-Z/Vorgewendestellung @ 0\mod_1196414916041_78.doc @ 8116

8.4

Pos: 23.32 /BA/Sicherheit/Vorgewendestellung/Vorgewende Mähwerke EC 280/320 @ 9\mod_1220881723360_78.doc @ 128683

Headland Position

Pos: 23.33 /BA/Bedienung /EasyCut/Vorgewende @ 9\mod_1220881871173_78.doc @ 128704

Danger! - Lifting the mowing unit from the working position into headland position

Effect: Danger to life, injuries or damage to the machine.

• Lift the mowing unit into headland position only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

• During driving in the headland position, the mowing unit will only be raised or lowered by the hydraulic cylinder of the disc mower. The locking mechanism for folding up the mowing unit must not be actuated.

In headland position, lift the disc mower by activating the single-action control unit on the tractor side.

Pos: 23.34 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

42

Operation

Pos: 23.35 /Überschriften/Überschriften 2/A-E/Abbau der Maschine @ 3\mod_1204792387824_78.doc @ 73245

8.5

Pos: 23.36 /BA/Sicherheit/EasyCut/Maschine abstellen_mit Hydraulikschlauch @ 9\mod_1220883208423_78.doc @ 128830

Detaching the machine

Pos: 23.37 /BA/Sicherheit/Gefahrenhinweise/Einstellung an den Entlastungsfedern Mähwerke @ 9\mod_1220883469610_78.doc @ 128852

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

No one is permitted inside the danger zone.

Park the machine on a solid and even surface.

You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

Secure the tractor against rolling.

Use extreme caution when attaching implements to or detaching them from the tractor!

The accident prevention regulations must be complied with absolutely.

When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised!

Move the appropriate control valves into the flow position.

When detaching the machine, do not walk between the tractor and the machine!

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

• The compensation springs should be adjusted only while the machine is in the transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation springs are removed while in the working position.

The lower threaded blocks on the compensation springs must be fully screwed in.

Pos: 23.38 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

43

Operation

Pos: 23.39 /BA/Bedienung /EasyCut/Entlastungsfeder(n)/Entlastungs außer Funktion setzen Bild EC 320 -1 @ 58\mod_1296716854046_78.doc @ 553311

Fig. 19

Pos: 23.40 /BA/Bedienung /EasyCut/Entlastungsfeder(n)/Entlastungsfedern außer Funktion setzen. @ 9\mod_1220884313501_78.doc @ 128945

Pos: 23.41 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstützen herunterlassen (4 Stützen) @ 58\mod_1296817762609_78.doc @ 554659

Disable the compensation springs by reversing the adjusting lever (1) (only possible in transport position).

Move the mower into the working position.

3

3

1

3

2

2

EC-350-0

Pos: 23.42 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze herunterlassen @ 10\mod_1221545028276_78.doc @ 134459

Fig.20

Pos: 23.43 /BA/Bedienung /EasyCut/Abstellstütze/Vier Stützen (optional) Überschrift @ 58\mod_1296816723926_78.doc @ 554520

Lower the parking support (2) and secure it in place with the bolt (3).

Via the tractor hydraulics, lower the machine to the ground.

8.5.1

Pos: 23.44 /BA/Bedienung /EasyCut/Abstellstütze/Achtung Kippgefahr @ 58\mod_1297065492192_78.doc @ 554954

Four supports (optional)

CAUTION! Danger of tipping

Machine may be lowered into transport position only with additionally attached parking supports on a firm and level base (concrete/paving).

Pos: 23.45 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze herunterlassen (4Stützen) Text @ 58\mod_1296818186733_78.doc @ 554687

With the four supports option, the mowing unit can be set down both in working position and in transport position.

Swivel down the front parking support (2) and secure it in place with the bolt (3).

Push the rear parking supports (1) completely out and secure them in place with the bolt

(3).

Lower the machine to the ground with the tractor hydraulics. •

Pos: 23.46 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

44

Pos: 23.47 /BA/Bedienung /EasyCut/Gelenkwelle/Gelenkwelle / Hydraulikschlauch abkuppeln Bild EC 320 -1 @ 58\mod_1296716995221_78.doc @ 553338

Operation

4

3

EC-352-0

Fig.21

Pos: 23.48 /BA/Bedienung /EasyCut/Gelenkwelle/Gelenkwelle / Hydraulikschlauch abkuppeln Text EC 280/320 @ 9\mod_1220884945345_78.doc @ 129009

Pos: 24 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Remove the PTO shaft (1) from the tractor and place it onto the storage surface (2).

Disconnect the hydraulic hose (3) from the tractor (set the dust cap in place).

Remove the synthetic rope (4) from the tractor.

Release the upper link and pull out the bolt on the machine side or unhook the upper link.

Pull off the lower suspension arm / release the catch hook.

45

Settings

Pos: 25.1 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.doc @ 36141

9 Settings

Pos: 25.2 /BA/Sicherheit/Gefahrenhinweise/Einstellarbeiten angebaute Maschinen @ 6\mod_1214455875276_78.doc @ 94250

Danger! - Unexpected movements of the machine

Pos: 25.3 /Überschriften/Überschriften 2/A-E/Einstellen der Schnitthöhe @ 0\mod_1196660879619_78.doc @ 9191

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

Switch off the engine

Remove the ignition key.

Secure the tractor against rolling.

9.1

Pos: 25.4 /BA/Einstellungen/Mähwerke/Schnitthöhe/Schnitthöhe Bild EC 320 -1 @ 58\mod_1296728609281_78.doc @ 553507

Adjusting the cutting height

EC-340-0

Fig. 22

Pos: 25.5 /BA/Einstellungen/Mähwerke/Schnitthöhe/Schnitthöhe größer_geringer EC280/320 @ 9\mod_1220960304209_78.doc @ 130271

The cutting height is adjusted via the top link (1).

To do this:

Swivel the parking support(s) down

Lower the machine into working position and set it down on the parking support(s).

Rotate the top suspension arm (1).

Fold in the parking support(s).

Top suspension arm longer = bigger cutting height

Top suspension arm shorter = smaller cutting height

Pos: 25.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

46

Settings

Pos: 25.7 /Überschriften/Überschriften 2/A-E/Einstellung der Entlastungsfedern @ 0\mod_1196666659447_78.doc @ 10133

9.2 Adjusting the Compensation Springs

Pos: 25.8 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Einstellung an den Entlastungsfedern @ 0\mod_1196751594562_78.doc @ 12575

Pos: 25.9 /BA/Einstellungen/Mähwerke/EasyCut/Bodendruck/Bodendruck allgemeiner Text alle EC @ 0\mod_1196667271181_78.doc @ 10190

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress.

Severe injury can be caused if the compensation springs are removed while in the working position.

The lower threaded blocks on the compensation springs must be fully screwed in.

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos: 25.10 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Entlastungsfeder Bild Ec 280/320 -1 @ 58\mod_1296731267645_78.doc @ 553597

Fig. 23

Pos: 25.11 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Einstellung Entlastungsfeder Hinweis EC 320 -1 @ 58\mod_1297066797720_78.doc @ 554982

Note

To adjust the compensation springs, move the disc mower to transport position. This is the only position in which the bolt (1) can be moved in the pattern of holes to change the spring pretensioning of the compensation springs.

Pos: 25.12 /BA/Einstellungen/Mähwerke/EasyCut/Entlastungsfeder(n)/Entlastungsfeder Position a/b @ 9\mod_1220960075381_78.doc @ 130208

Position "a" = lowest compensation

Position "b" = highest compensation

Pos: 25.13 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

47

Settings

Pos: 25.14 /Überschriften/Überschriften 2/A-E/Einstellung der Pfahlsicherung @ 9\mod_1220961168693_78.doc @ 130388

9.3

Pos: 25.15 /BA/Sicherheit/EasyCut/Einstellung an der Pfahlsicherung @ 9\mod_1220960955600_78.doc @ 130367

Setting of the pole protection mechanism

Caution! - Adjusting the pole protection mechanism

Effect: Damage to the machine

• If the setting value is changed, the trigger moment will also change. If the spring on the pole protection mechanism is pretensioned more than prescribed by the manufacturer, there is a risk of damaging the disc mower.

• The spring on the pole protection mechanism must be tensioned at least to the extent that the pole protection mechanism does not respond in transport position even with abrupt loads.

Pos: 25.16 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung Bild EC 320 -1 @ 58\mod_1296731365769_78.doc @ 553624

Fig. 24

Pos: 25.17 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung allgemein @ 9\mod_1220961293021_78.doc @ 130429

In order to protect the disc mower against damages during driving over obstacles, it is equipped with a so-called pole protection mechanism.

The optimal setting for the trigger moment takes place in the factory.

Pos: 25.18 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung EC 320 Tabelle Neue Generation @ 58\mod_1297067228045_78.doc @ 555009

Mower type Dimension x

EASYCUT 280

EASYCUT 320

80 mm

80 mm

Pos: 25.19 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung nach dem Auslösen @ 9\mod_1220961640381_78.doc @ 130471

After the pole protection mechanism is triggered, the mowing unit swings back and, at the same time, in the front area upwards. This allows the mower to climb over small obstacles, e.g., stones. The pole protection mechanism will catch again as soon as you move back.

Pos: 26 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

48

Maintenance

Pos: 27.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.doc @ 36685

10 Maintenance

Pos: 27.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.doc @ 9134

10.1

Pos: 27.3 /BA/Sicherheit/EasyCut/Reparatur-,Wartungs- und Reinigungsarbeiten @ 9\mod_1220962711787_78.doc @ 130625

Special Safety Instructions

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life or serious injuries

• Switch off the PTO and disengage it.

Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

• When performing work on the disc mower, move the disc mower to transport position first and close the transport lock (hydraulic valve) on the hydraulic hose.

Pos: 27.4 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Bei unregelmäßiger Kontrolle der Messerklingen und Haltebolzen @ 0\mod_1196782406281_78.doc @ 14870

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

Always replace missing and damaged blades in sets to prevent unbalanced rotation!

Never mount unevenly worn blades on a drum/disc!

Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos: 27.5 /Überschriften/Überschriften 3/P-T/Probelauf @ 0\mod_1196833698843_78.doc @ 15023

10.1.1

Pos: 27.6 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Probelauf Einzahl @ 11\mod_1223615241207_78.doc @ 148217

Test run

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

Start a trial run of the machine only from the driver’s seat.

Pos: 27.7 /Überschriften/Überschriften 2/A-E/Ersatzteile @ 0\mod_1196782991234_78.doc @ 14927

10.2 Spare Parts

Pos: 27.8 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Verwendung von nicht zugelassenen Ersatzteilen @ 0\mod_1196783037140_78.doc @ 14946

Danger! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

Pos: 27.9 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

49

Maintenance

Pos: 27.10 /Überschriften/Überschriften 2/A-E/Anzugsdrehmomente @ 45\mod_1277103093968_78.doc @ 410970

Pos: 27.11 /BA/Wartung/Drehmomente / Anzugsmomente/Drehmomente @ 45\mod_1277102920578_78.doc @ 410945

The tightening torque M

A

is stated in Nm

(unless otherwise indicated).

A = Thread size

(The stability class can be seen on the head of the screw.)

M 4

A

Ø

5.6 6.8 8.8 10.9

12.9

MA (Nm)

2.2 3 4.4 5.1

M 5

4.5 5.9 8.7 10

M 6

7.6 10 15 18

M 8 18 25 36 43

M 10 29 37 49 72 84

M12

42 64 85 125 145

M14

M30

100 135 200 235

M14x1.5

M 27x2

145 215 255

M 16

M 24x2

160 210 310 365

M16x1.5

225 330 390

M 20

425 610 710

M 24

M 24x1.5 350

730 1050 1220

800 1150 1350

M 27

1100 1550 1800

1150 1650 1950

1450 2100 2450

NOTE

The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head.

Pos: 27.12 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

50

Maintenance

Pos: 27.13 /Überschriften/Überschriften 2/A-E/Anzugsdrehmomente über Innensechskant @ 45\mod_1277106415765_78.doc @ 411230

10.4 Tightening Torques (Countersunk Screws)

Pos: 27.14 /BA/Wartung/Drehmomente / Anzugsmomente/Drehmomente über Innensechskant @ 45\mod_1277106232328_78.doc @ 411205

The tightening torque M

A

is stated in Nm

(unless otherwise indicated).

A = Thread size

(The stability class can be seen on the head of the screw.)

A

Ø

5.6 8.8 10.9

12.9

MA (Nm)

M 4

2.5 3.5 4.1

M 5

4.7 7 8

M 6 A

M 8

20 29 35

M 10

23 39 58 67

M 12

34 68 100 116

M 14

M 16

BM 400 0234

M 20

NOTE

Pos: 27.15 /Überschriften/Überschriften 3/A-E/Abweichendes Drehmoment @ 0\mod_1196950054171_78.doc @ 15312

The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head.

Pos: 27.16 /BA/Wartung/Selbstfahrer/Grundmaschine/Abweichendes Drehmoment EasyCut @ 3\mod_1204885737515_78.doc @ 73465

Screws / nuts

Nut for cutting disc flange

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

MA [Nm]

850

300

50

Pos: 27.17 /BA/Wartung/Muttern und Schrauben (50h) anziehen @ 0\mod_1196949864530_78.doc @ 15293

Bearing housing for blade drum 50

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

Pos: 27.18 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

51

Maintenance

Pos: 27.19 /Überschriften/Überschriften 2/P-T/Staufach @ 12\mod_1224078340368_78.doc @ 150474

Pos: 27.20 /BA/Wartung/Staufach/Staufach Bild EC 320 # @ 59\mod_1297231493210_78.doc @ 555947

1

EC-353-0

Fig.25

Pos: 27.21 /BA/Wartung/Staufach/Staufach Ersatzmesser mitführen @ 59\mod_1297232286839_78.doc @ 556003

Replacement blades can be carried along in the storage compartment (1).

Pos: 27.22 /Überschriften/Überschriften 2/F-J/Füllmengen und Schmiermittelbezeichnungen der Getriebe @ 0\mod_1196951094046_78.doc @ 15335

10.6

Pos: 27.23 /BA/Wartung/Tabellen/Mähwerke/Tabelle Füllmengen EC 280/320 @ 9\mod_1220963161584_78.doc @ 130644

Filling Quantities and Lubrication Designations for Gearboxes

Filling

Quantity filtered oils

[litres] Brand name

Main gearbox

Mower Drive Gearbox

0.5 l

0.3 l

SAE 90

Cutter bar EasyCut 280

Cutter bar EasyCut 320

Pos: 27.24 /BA/Wartung/Zeitintervalle an den Getrieben @ 0\mod_1196951919921_78.doc @ 15373

6.0 l

7.0 l

10.6.1 Oil Level Check and Oil Change Intervals (Gearboxes)

Bio-degradable lubricants

Brand name

On request

Pos: 27.25 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours (but at least once a year).

Before using the machine always check the oil level.

With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

52

Pos: 27.26.1 /Überschriften/Überschriften 2/F-J/Hauptgetriebe @ 0\mod_1197005740033_78.doc @ 15416

10.7 Main gearbox

Pos: 27.26.2 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Hauptgetriebe EC 320 Neue Generation @ 58\mod_1296734659885_78.doc @ 553760

Maintenance

1

4

2

EC-343-0

Fig. 26

Pos: 27.26.3 /BA/Wartung/Ölkontrolle_Wechsel/Schutz (4) demontieren @ 58\mod_1296735396286_78.doc @ 553788

Pos: 27.26.4 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle 1x jährlich @ 9\mod_1220964775756_78.doc @ 130801

• Remove the guard (4)

Oil level check:

Pos: 27.26.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel Version4 @ 9\mod_1221045564153_78.doc @ 131453

• Perform once a year.

Oil change:

Pos: 27.26.6 /BA/Wartung/Ölkontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.doc @ 15531

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Screw out the oil drain plug (2)

Collect the used oil in a suitable drip pan

Screw in the oil drain plug (2)

Top up the oil (1)

Pos: 27.26.7 /BA/Wartung/Ölkontrolle_Wechsel/Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc @ 15550

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Note

Pos: 27.26.8 /BA/Wartung/Ölkontrolle_Wechsel/Schutz (4) montieren @ 58\mod_1296735440474_78.doc @ 553814

The used oil must be disposed of correctly

• Install the guard (4)

Pos: 27.27 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

53

Maintenance

Pos: 27.28.1 /Überschriften/Überschriften 2/K-O/Mäherantriebsgetriebe @ 9\mod_1221045800746_78.doc @ 131475

10.8 Mower Drive Gearbox

Pos: 27.28.2 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Mäherantriebsgetriebe EC 280/320 @ 9\mod_1221045935246_78.doc @ 131519

EC-170-1

Figure 27

Pos: 27.28.3 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649

Oil level check:

Pos: 27.28.4 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel Version5 @ 9\mod_1221047052043_78.doc @ 131562

• For time intervals, see Chapter " Oil Level Check and Oil Change Intervals (Gearboxes)".

• Unscrew the inspection screw (1)

• Oil level up to bore hole (1)

• If necessary, top up the oil (SAE 90)

• Screw the check screw (1) back in.

Oil change:

Pos: 27.28.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.doc @ 15531

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Screw out the oil drain plug (1)

Collect the used oil in a suitable drip pan

Screw in the oil drain plug (1)

Top up the oil (2) (oil level up to hole (1))

Pos: 27.28.6 /BA/Wartung/Ölkontrolle_Wechsel/Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc @ 15550

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Note

The used oil must be disposed of correctly

Pos: 27.29 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

54

Maintenance

Pos: 27.30.1 /Überschriften/Überschriften 2/K-O/Ölstandskontrolle und Ölwechsel am Mähholm @ 0\mod_1197017549815_78.doc @ 15963

10.9

Pos: 27.30.2 /Überschriften/Überschriften 3/K-O/Ölkontrolle @ 0\mod_1197021908190_78.doc @ 16120

Oil level check and oil change on the cutter bar

10.9.1 Checking the oil level

Pos: 27.30.3 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Schnell rotierende Messerteller/Messertrommel_2 @ 0\mod_1197022569252_78.doc @ 16165

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos: 27.30.4 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.doc @ 16001

Pos: 27.30.5 /BA/Wartung/Mähwerke/Ölkontrolle Mähholm Easycut EC 280/320 @ 9\mod_1221047992481_78.doc @ 131607

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

The cutting discs/blade drums continue to run!

Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 27.31 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-003

Fig. 28

Allow the machine to run briefly.

Wait until cutting discs/blade drums have come to a complete stop.

Move the cutter bar into transport position.

Check the oil level before every use

Remove the oil level inspection screw (1) from the cutter bar.

The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

Screw in the oil level inspection screw (1) again and tighten securely.

55

Maintenance

Pos: 27.32.1 /Überschriften/Überschriften 2/K-O/Kontrolle der Mähklingen und Messerhalterung @ 0\mod_1197265641329_78.doc @ 16323

10.10 Checking the Cutter Blades and Blade Holder

Pos: 27.32.2 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Fehlende und beschädigte Mähklingen und Mähklingenhalterungen @ 0\mod_1197265722813_78.doc @ 16342

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

Pos: 27.32.3 /BA/Wartung/Mähwerke/Nach Beendigung Schutz in Schutzstellung bringen EC 320 Neue Generaton @ 58\mod_1296735673222_78.doc @ 553843

Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects.

Immediately replace missing or damaged cutter blades and cutter blade retainers

2

Pos: 27.32.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 29

To inspect and fit the blades, fold up the protective device (1) and secure the lock with spring cotter pin (2). Now you can access the blades.

Note

After the inspection and installation tasks are completed, move the protective device into its protective position and lock it.

56

Pos: 27.32.5 /Überschriften/Überschriften 3/K-O/Mähklingen @ 0\mod_1197265959110_78.doc @ 16361

Maintenance

Pos: 27.32.6 /BA/Wartung/Mähwerke/Die Bohrung der Mähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.doc @ 131675

The borehole on the cutter blades may spread due to wear.

Pos: 27.32.7 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Zu geringe Materialstärke an den Mähklingen_neu @ 3\mod_1204727167898_78.doc @ 72588

Danger! - Insufficient thickness of material on the cutter blades.

Pos: 27.32.8 /BA/Wartung/Mähwerke/Mähklingen beidseitig verwenbar_neu @ 3\mod_1204728012601_78.doc @ 72608

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark (1) on the cutter blade; dimension a less than or equal to 7 mm). a

Pos: 27.32.9 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

1

EC 253 0

Fig. 30

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

57

Maintenance

Pos: 27.32.10 /BA/Wartung/Mähwerke/Messerschraubverschluss @ 0\mod_1197267907375_78.doc @ 16425

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos: 27.32.11 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 31 min. 14 mm

EC-240-0

58

Maintenance

Pos: 27.32.12 /BA/Wartung/Mähwerke/Messerschnellverschluss @ 0\mod_1197268087875_78.doc @ 16444

10.10.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

• At every blade changing check the thickness of the holding bolts material.

Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

Pos: 27.32.13 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 32 min. 14 mm EC-239-0

59

Maintenance

Pos: 27.32.14 /BA/Wartung/Mähwerke/Regelmäßige Kontrolle der Blattfedern @ 0\mod_1197268274609_78.doc @ 16464

10.10.4 Periodical Inspection of the Leaf Springs

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

• Check the leaf springs for damages at least once a day or after contact with foreign objects.

• The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.

1 1

Pos: 27.32.15 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC 225 0

Fig. 33

Note

Use only original Krone spare parts to replace the leaf springs.

60

Maintenance

Pos: 27.32.16 /BA/Wartung/Mähwerke/Regelmäßige Kontrolle der Messerteller bzw. -trommeln @ 0\mod_1197268487390_78.doc @ 16483

10.10.5 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

• Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

• In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

Pos: 27.32.17 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-211

Fig. 34

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

61

Maintenance

Pos: 27.32.18 /BA/Wartung/Mähwerke/Verschleissgrenze für Auswaschungen @ 0\mod_1197268738875_78.doc @ 16502

10.10.6 Abrasion Limit

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

Pos: 27.32.19 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

2

EC-226-0

Fig. 35

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

62

Maintenance

Pos: 27.32.20 /Überschriften/Überschriften 2/K-O/Messerwechsel an Messertellern @ 0\mod_1197269068562_78.doc @ 16521

10.11 Blade Changing on Cutting Discs

Pos: 27.32.21 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.doc @ 16001

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

The cutting discs/blade drums continue to run!

Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos: 27.32.22 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Sich lösende Mähklingen @ 0\mod_1197269483265_78.doc @ 16540

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

After changing the blades check that they fit perfectly and that they can move freely.

Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Always replace missing and damaged blades in sets to prevent unbalanced rotation!

Never mount unevenly worn blades on a drum/disc!

Pos: 27.32.23 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

63

Maintenance

Pos: 27.32.24 /Überschriften/Überschriften 3/K-O/Messerschraubverschluß @ 0\mod_1197270941296_78.doc @ 16578

10.11.1 Blade Screw Connection

Pos: 27.32.25 /BA/Wartung/Mähwerke/Beschreibung Messerwechsel Messerschraubverschluss @ 47\mod_1285661949953_78.doc @ 456898

Pos: 27.32.26 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-250

Pic. 36

Note

Fold up safety device

Clean the area

Remove damaged or worn blades

To fit the blades, insert the blade (5) between the wear skid (2) and the cutting disc (1)

Insert the retaining bolt (3) from below through the wear skid, the blade and the cutting disc

Place the locknut (4) on the retaining bolt from above and tighten it firmly (tightening torque refer to chapter “Torques”)

Repeat the process for all blades

After fitting the blades, fold the safety device down again

The cutter blades of anticlockwise rotating cutting discs / blade drums are different to those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums

The locknut (4) used to secure the retaining bolts must not be used more than once •

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

64

Pos: 27.32.27 /Überschriften/Überschriften 3/K-O/Messerschnellverschluß @ 0\mod_1197271019859_78.doc @ 16597

10.11.2 Blade Quick-Fit Device

Pos: 27.32.28 /BA/Wartung/Mähwerke/Beschreibung Messerwechsel Messerschnellverschluss @ 0\mod_1197271100500_78.doc @ 16616

Maintenance

2 3 4

Pos: 27.32.29 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

5

EC-251-0

Fig. 37

Note

Clean the area.

Remove damaged or worn blades.

Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

After fitting the blades, fold the protective device down again.

The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

65

Maintenance

Pos: 27.32.30 /BA/Wartung/Mähwerke/Stoßkanten erneuern @ 0\mod_1197271320468_78.doc @ 16636

10.12 Replacing the linings

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

• Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

• Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 38

Open the welding seams of the old lining.

Remove the lining

Deburr the contact surface.

Pos: 27.33 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-252-0

Fig. 39

Adapt the new lining (3).

Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

• Do not weld the edges (2).

• On of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

• Do not weld the edges (4).

66

Pos: 27.34 /BA/Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.doc @ 54443

This page has been left blank deliberately!!

Pos: 27.35 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Maintenance

67

Maintenance

Pos: 27.36.1 /Überschriften/Überschriften 2/K-O/Kreiselnabe mit Schersicherung (optional) @ 4\mod_1213097920976_78.doc @ 86356

10.13

Pos: 27.36.2 /BA/Wartung/Mähwerke/Schersicherung/Bild Mähholm Aufstellung @ 15\mod_1232448960839_78.doc @ 174058

Rotary hub with shear fuse (optional)

Fig. 40:

Pos: 27.36.3 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

68

Maintenance

Pos: 27.36.4 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.doc @ 16001

Pos: 27.36.5 /BA/Wartung/Mähwerke/Schersicherung/Legende Mähholm Aufstellung EasyCut´s @ 4\mod_1213098609195_78.doc @ 86463

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

The cutting discs/blade drums continue to run!

Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RZ= Central bearing housing (clockwise threading), without identifying groove.

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LZ= Central bearing housing (anticlockwise threading), with identifying groove.

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

Pos: 27.36.6 /BA/Wartung/Mähwerke/Schersicherung/Beschreibung Schersicherung @ 3\mod_1204205493155_78.doc @ 69964

For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

• The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE/LZ) have left-handed threading.

• The cutting discs or drums which move crop to the right (in the direction of travel)

(RE/RZ) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE/RZ) and left-hand (anti-clockwise) threading (LE/LZ), the nuts (2) and pinion shaft (4) for left-hand threading (LE/LZ) have a distinctive grove (a, b).

Left-handed (LE/LZ) nuts (2) have distinctive grooves (a) on the bevel.

Left-handed (LE/LZ) pinion shafts (4) have a distinctive groove (b) on the face.

Pos: 27.36.7 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

69

Maintenance

Pos: 27.36.8 /BA/Wartung/Mähwerke/Schersicherung/Nach dem Abscheren EasyCut @ 3\mod_1204205154608_78.doc @ 69944

10.13.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

• Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

• Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts (with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b c

1

10

EC-255-0

Fig. 41:

70

Maintenance

Pos: 27.37 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Remove the cutting disc or drum.

Remove retaining ring (7).

Unscrew the hexagon head bolts (8).

Use the special key (10) included with delivery to remove the nut (2).

Remove the hub (1).

Remove the damaged shear pins (3).

Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

Fill the space above the bearing with grease (c).

Place the hub on the pinion shaft.

Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d). he slots of the shear pins (3) must be mounted facing each other horizontally (see detail

(I)).

Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

Install and tighten the hexagon head bolts (8) with detent edged washers.

Install the retaining ring (7).

Install the cutting disc (5) or blade drum (6).

71

Maintenance – lubrication chart

Pos: 27.38.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmierplan @ 0\mod_1197359304198_78.doc @ 18232

11

Pos: 27.38.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.doc @ 9134

Maintenance – lubrication chart

11.1 Special Safety Instructions

Pos: 27.38.3 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Gefahr Wartung allgemein EasyCut @ 11\mod_1223620198301_78.doc @ 148349

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

Switch off the PTO and disengage it.

After repair, maintenance, cleaning work or technical modifications are complete, mount all protective coverings and safety devices again properly.

Avoid skin contact with oils, greases, cleaning agents and solvents.

In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 27.38.4 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542

Pos: 27.38.5 /BA/Sonderausstatung/EasyCut/Abschmieren Gelenkwelle EasyCut 100 h @ 44\mod_1275544141265_78.doc @ 392033

Pos: 27.38.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 42

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

72

Pos: 27.38.7 /Überschriften/Überschriften 2/P-T/Schmierplan @ 0\mod_1197361829026_78.doc @ 18495

11.3

Pos: 27.38.8 /BA/Wartung/EasyCut/Schmierpläne/Schmierplan EC 320 -1 @ 58\mod_1296737835250_78.doc @ 553950

Lubrication Chart

Maintenance – lubrication chart

Pos: 28 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig.43

EC-345-0

73

Placing in Storage

Pos: 29.1 /Überschriften/Überschriften 1/A-E/Einlagerung @ 0\mod_1197385459120_78.doc @ 19966

12

Pos: 29.2 /BA/Einlagerung/EasyCut/Einlagerung allgemein ohne Bereifung @ 3\mod_1204731079008_78.doc @ 72747

Placing in Storage

Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

Oil all joint points!

Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Use only original KRONE replacement parts.

Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease. Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Pos: 29.3 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

74

Before the Start of the New Season

Pos: 29.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.doc @ 82867

13

Pos: 29.5 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.doc @ 9134

Before the Start of the New Season

13.1 Special Safety Instructions

Pos: 29.6 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Gefahr Wartung allgemein EasyCut @ 11\mod_1223620198301_78.doc @ 148349

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

Switch off the PTO and disengage it.

After repair, maintenance, cleaning work or technical modifications are complete, mount all protective coverings and safety devices again properly.

Avoid skin contact with oils, greases, cleaning agents and solvents.

In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 29.7 /Überschriften/Überschriften 2/P-T/Probelauf @ 0\mod_1196782963921_78.doc @ 14908

13.2

Pos: 29.8 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Probelauf Einzahl @ 11\mod_1223615241207_78.doc @ 148217

Test run.

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing unit is resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

Start a trial run of the machine only from the driver’s seat.

Pos: 29.9 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

75

Before the Start of the New Season

Pos: 29.10 /BA/Einlagerung/EasyCut/Vor der Saisaon ohne Bereifung @ 3\mod_1204731533226_78.doc @ 72767

Pos: 29.11 /BA/Einlagerung/EasyCut/Reibkupplung lüften vor der Saison @ 3\mod_1204731645242_78.doc @ 72787

Pos: 29.12 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Note

Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

Check oil level in the gearbox(es) and top up if necessary.

Check all screws to make certain they are tight or retighten them if necessary.

Check all electrical connection cables and the lighting. Repair or replace if necessary.

Check the entire setting of the machine and correct if necessary.

Re-read the operating instructions thoroughly.

Use vegetable oils and greases.

Vent the friction clutch to release the adhesion of the friction lining.

76

Before the Start of the New Season

Pos: 29.13 /Überschriften/Überschriften 2/P-T/Reibkupplung @ 3\mod_1204782451808_78.doc @ 72905

13.3 Friction Clutch

Pos: 29.14 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Manipulation an der Reibkupplung @ 3\mod_1204732138258_78.doc @ 72825

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

Pos: 29.15 /BA/Einlagerung/EasyCut/Reibkupplung entlüften @ 3\mod_1204732297351_78.doc @ 72885

Pos: 29.16 /BA/Inbetriebnahme/EasyCut/Hinweis Reibkupplung @ 11\mod_1223358975938_78.doc @ 145593

1

2

EC-257-0

Fig. 44

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before new season "Friction clutch")

Pos: 30 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

77

Special equipment

Pos: 31.1 /Überschriften/Überschriften 1/P-T/Sonderausstattung @ 2\mod_1202808469779_78.doc @ 61649

Pos: 31.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.doc @ 9134

14.1 Special Safety Instructions

Pos: 31.3 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Gefahr Wartung allgemein EasyCut @ 11\mod_1223620198301_78.doc @ 148349

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

Switch off the PTO and disengage it.

After repair, maintenance, cleaning work or technical modifications are complete, mount all protective coverings and safety devices again properly.

Avoid skin contact with oils, greases, cleaning agents and solvents.

In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 31.4 /BA/Sonderausstatung/EasyCut/Hochschnittkufen @ 3\mod_1204783761105_78.doc @ 72974

14.2 Adjusting Skids

2

1

3

Pos: 32 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-192-1

Fig. 45

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

78

Special equipment

Pos: 33.1 /Beipacks/EayCut/Abstellstützen Beipack 150 xxx xxx xx/Maschine auf Abstellstützen (Beipack) abstellen @ 58\mod_1296742040231_78.doc @ 554172

14.3 Lowering the machine into transport position on parking supports (accessories kit)

Pos: 33.2 /Überschriften/Überschriften 3/U-Z/Umfang des Beipacks @ 39\mod_1268206369839_78.doc @ 358438

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

There must be nobody between the tractor and machine.

No one is permitted in the swivel range while the machine is being swivelled from the transport into the working position or vice versa.

Machine may be lowered into transport position only with additionally attached parking supports on a firm and level base (concrete/paving).

When leaving the driver's seat, switch off the engine, remove the ignition key, and secure the tractor from rolling away.

Wait until all machine parts have come to a complete stop. •

• When working under or on the raised machine, the machine must be safely supported.

To save space, the mowing unit can be lowered into transport position. However, the additional parking supports must be fitted to the mowing unit.

14.3.1

Pos: 33.3 /Beipacks/EayCut/Abstellstützen Beipack 150 xxx xxx xx/Einzelteile Bild @ 58\mod_1296742033621_78.doc @ 554118

Scope of the accessories kit

1

Pos: 33.4 /Beipacks/EayCut/Abstellstützen Beipack 150 xxx xxx xx/Einzelteile Tabelle @ 58\mod_1296742036840_78.doc @ 554145

Fig.46

2

2

3

4

00 263 092 0

00 337 256 3

2

Dimensions

About 16 x 105

2x 19 x 55

C 40 x M10

5 x 26

M10

M 16 x 90

17/37 x 3

M 16

EC-347-0

Pos: 33.5 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

79

Special equipment

Pos: 33.6 /Überschriften/Überschriften 3/A-E/Anbau der Abstellstützen @ 39\mod_1268206739480_78.doc @ 358511

14.3.2 Attaching the parking supports

Pos: 33.7 /Beipacks/EayCut/Abstellstützen Beipack 150 xxx xxx xx/Anbau der Abstellstützen Bild @ 58\mod_1296742026637_78.doc @ 554064

I II a a

10 9

III

1

9 8

5

7

4

3

6

IV

1

2

2

EC-348-0

Pos: 33.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig.47

80

Special equipment

Pos: 33.9 /Beipacks/EayCut/Abstellstützen Beipack 150 xxx xxx xx/Anbau der Abstellstützen Text @ 58\mod_1296742030277_78.doc @ 554091

Removing the existing parking support

Connect the mowing unit properly to the tractor

Swivel the mowing unit into transport position using the tractor hydraulics and raise it until the existing parking support (a) can be removed

Switch off the engine, remove the ignition key, and secure the tractor from rolling away

Remove the parking support (a) and set it aside for reinstallation later

Mounting a new parking support

Mount the lock for the rear parking supports (2) as shown in Fig. (III) at the appropriate places on the mowing unit

Place the front parking support (1) on the screw points provided for it on the mowing unit and screw it on with screws (8), washers (9) and nuts (10) (tighten nuts finger tight) (right and left side of the machine)

Push the rear parking supports (2) into the corresponding guides and secure them with the bolt

Lowering the mowing unit

Swivel the parking supports into transport position and lock them in place with the bolt

(1).

Lower the mowing unit with the tractor hydraulics until the parking supports (1,2) are on a level and firm base (concrete/paving)

Check that all parking supports are secure

Disconnect the hydraulic lines at the hydraulic couplings and close off with dust caps

The mowing unit can now be disconnected from the tractor

===== Ende der Stückliste =====

81

A  

Abrasion Limit ..................................................... 62

Adjusting Skids ................................................... 78

Adjusting the Compensation Springs ................. 47

Adjusting the cutting height ................................ 46

Adjusting the lateral suspension arm .................. 42

Affixing the Adhesive Safety and Information

Labels ............................................................. 23

After Shearing Off ............................................... 70

Attached devices ................................................ 14

Attaching the parking supports ........................... 80

B  

Before mowing .................................................... 39

Before the Start of the New Season ................... 75

Blade Changing on Cutting Discs ....................... 63

Blade Quick-Fit Device ................................. 59, 65

Blade screw connection ...................................... 58

Blade Screw Connection .................................... 64

C  

Checking the Cutter Blades and Blade Holder ... 56

Clutching points .................................................. 26

Commissioning ................................................... 25

Connecting the hydraulic lines ............................ 31

Contact ................................................................. 7

Cutter Blades ...................................................... 57

D  

Dangers in Case of Non-compliance with the

Safety Instructions .......................................... 12

Detaching the machine ....................................... 43

Deviating Torque ................................................ 51

Driving and Transport ......................................... 36

F  

Filling Quantities and Lubrication Designations for

Gearboxes ...................................................... 52

First installation ................................................... 25

Folding down the Safety Device ......................... 40

Four supports .......................................... 35, 41, 44

82

Friction Clutch .................................................... 77

From transport into working position .................. 38

H  

Headland Position .............................................. 42

Hydraulic system ................................................ 16

Hydraulics .......................................................... 31

I  

Identification Plate ................................................ 8

Identifying Symbols in the Operating Instructions

....................................................................... 11

Inadmissible Modes of Operation ...................... 18

Information Required for Questions and Orders .. 8

Install the PTO shaft .......................................... 34

Intended Use ........................................................ 9

Intermediate PTO shaft ...................................... 34

Introduction .......................................................... 7

L  

Lubrication Chart ................................................ 73

M  

Main gearbox ..................................................... 53

Maintenance ................................................ 17, 49

Maintenance – lubrication chart ......................... 72

Mounting onto the Tractor ............................ 26, 29

Mower Drive Gearbox ........................................ 54

O  

Oil Level Check and Oil Change Intervals

(Gearboxes) ................................................... 52

Oil level check and oil change on the cutter bar 55

Operation ........................................................... 38

P  

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................ 61

Periodical Inspection of the Leaf Springs .......... 60

Personnel Qualification and Training ................. 12

Placing in Storage .............................................. 74

Position of the Adhesive Safety Stickers on the

Machine ......................................................... 20

Position of the General Information Labels on the

Machine .......................................................... 22

PTO operation .................................................... 15

PTO shaft ................................................ 27, 33, 72

Purpose of Use ..................................................... 7

R  

Re-Ordering the Adhesive Safety and Information

Labels ............................................................. 23

Replacing the linings ........................................... 66

Rotary hub with shear fuse (optional) ................. 68

S  

Safety .................................................................. 11

Safety Instructions and Accident Prevention

Regulations ..................................................... 13

Safety-conscious work practices ........................ 12

Setting of the pole protection mechanism .......... 48

Settings ............................................................... 46

Spare Parts ......................................................... 49

Special equipment .............................................. 78

Start-up .............................................................. 29

Storage compartment ........................................ 52

Switching from working position to transport position ........................................................... 36

Swivelling parking support into transport position

................................................................. 35, 41

T  

Technical data ...................................................... 9

Test run .............................................................. 75

Test run .............................................................. 49

Tightening Torques ............................................ 50

Tightening Torques (Countersunk Screws) ....... 51

Tyres .................................................................. 16

U  

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 18

W  

Working in the vicinity of power transmission lines

....................................................................... 18

83

.

. . konsequent, kompetent

Maschinenfabrik

Bernard Krone GmbH

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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Key Features

  • Wide cutting width for efficient mowing
  • Precise cutting discs for high-quality forage
  • Hydraulic lift system for easy height adjustment
  • Robust construction for durability
  • User-friendly interface for ease of operation
  • Minimal downtime and long-lasting performance

Related manuals

Frequently Answers and Questions

What is the purpose of the hydraulic lift system?
The hydraulic lift system allows for easy height adjustment of the mower, enabling you to adapt to different mowing conditions and crop heights.
Is the mower designed for professional use?
Yes, the Krone EasyCut R 320, EasyCut 320 -1 is designed for professional agricultural operations and large-scale mowing tasks.
What type of vegetation can the mower handle?
The mower is designed for mowing grass and other vegetation.

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