Krone EasyCut 7540, 9140 Shift, 9140 CV, 9140 CV Collect Operating Instructions


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Krone EasyCut 7540, 9140 Shift, 9140 CV, 9140 CV Collect Operating Instructions | Manualzz

Disc Mower

EasyCut 7540

EasyCut 9140 Shift

EasyCut 9140 CV

EasyCut 9140 CV Collect

( from serial no.

: 785 000)

Order no.

: 150 000 005 03 en

10.05.2010

Table of Contents

EC Declaration of Conformity

We,

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the

Machine: Krone disc mower

Type / Types:

EasyCut 7540

EasyCut 9140 Shift ; EasyCut 9140 CV; EasyCut 9140 CV Collect to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 10.05.10

Year of manufacture:

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Machine No.:

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Dear customer,

Dear customer,

You have now received the operating instructions for the KRONE product which you have purchased.

These operating instructions contain important information for the proper use and safe operation of the machine.

If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf.

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2

Table of Contents

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1

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Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 Foreword ................................................................................................................................................. 7

3 Introduction ............................................................................................................................................. 8

3.1

Purpose of Use .................................................................................................................................. 8

3.2

Validity ............................................................................................................................................... 8

3.2.1

Contact ........................................................................................................................................... 8

3.3

Identification Plate ............................................................................................................................. 9

3.4

Information Required for Questions and Orders................................................................................ 9

3.5

3.6

Intended Use ................................................................................................................................... 10

Technical data ................................................................................................................................. 10

4 Safety ..................................................................................................................................................... 11

4.1

Identifying Symbols in the Operating Instructions ........................................................................... 11

4.2

Identification of the hazard warnings ............................................................................................... 11

4.2.1

Personnel Qualification and Training Fehler! Textmarke nicht definiert. ..................................... 12

4.2.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................... 12

4.2.3

Safety-conscious work practices ................................................................................................. 12

4.3

Safety Instructions and Accident Prevention Regulations ............................................................... 13

4.4

Attached devices ............................................................................................................................. 14

4.5

PTO operation ................................................................................................................................. 15

4.6

Hydraulic system ............................................................................................................................. 16

4.7

Tyres ................................................................................................................................................ 16

4.8

Maintenance .................................................................................................................................... 17

4.9

Unauthorised Conversion/Modification and Spare Parts Production .............................................. 18

4.10

Inadmissible Modes of Operation .................................................................................................... 18

4.11

Working in the vicinity of power transmission lines ......................................................................... 18

4.12

Introduction ...................................................................................................................................... 19

4.13

Position of the Adhesive Safety Stickers on the Machine ............................................................... 20

4.14

Position of the General Information Labels on the Machine ............................................................ 22

4.14.1

Re-Ordering the Adhesive Safety and Information Labels ...................................................... 23

4.14.2

Affixing the Adhesive Safety and Information Labels .............................................................. 23

5 Commissioning ..................................................................................................................................... 24

5.1

First installation ................................................................................................................................ 24

5.2

Special Safety Instructions .............................................................................................................. 24

5.3

Mounting onto the Tractor ................................................................................................................ 25

5.3.1

Clutching points ........................................................................................................................... 25

5.4

PTO shaft ......................................................................................................................................... 26

5.4.1

Length adjustment ....................................................................................................................... 26

6 Start-up .................................................................................................................................................. 28

3

Table of Contents

6.1

Mounting onto the Tractor ................................................................................................................ 28

6.2

Hydraulics ........................................................................................................................................ 29

6.2.1

Special Safety Instructions .......................................................................................................... 29

6.2.2

Connecting the hydraulic lines ..................................................................................................... 29

6.3

Connecting the electrical controls .................................................................................................... 32

6.4

Lighting ............................................................................................................................................ 33

6.5

Lighting connection .......................................................................................................................... 33

6.6

PTO shaft ......................................................................................................................................... 34

6.6.1

Special Safety Instructions .......................................................................................................... 34

6.6.2

Install the PTO shaft .................................................................................................................... 35

6.7

Intermediate PTO shaft .................................................................................................................... 35

6.8

Swivelling parking support into transport position ........................................................................... 36

7 Driving and Transport .......................................................................................................................... 37

7.1

Switching from working position to transport position ..................................................................... 38

7.1.1

Checking the transport interlock .................................................................................................. 40

8 Operation ............................................................................................................................................... 41

8.1

Function of the switches on the control unit .................................................................................... 42

8.2

From transport into working position ............................................................................................... 43

8.3

8.3.1

Before mowing ................................................................................................................................. 44

Folding down the Safety Device .................................................................................................. 45

8.4

Swivelling parking support into transport position ........................................................................... 46

8.4.1

Adjusting the lateral suspension arm ........................................................................................... 47

8.5

Headland Position ............................................................................................................................ 48

8.6

Detaching the machine .................................................................................................................... 50

8.7

Parking ............................................................................................................................................. 51

9 Settings ................................................................................................................................................. 52

9.1

Adjusting the cutting height.............................................................................................................. 52

9.2

Adjust overcut (EC 9140 Shift) ........................................................................................................ 53

9.3

Adjusting the Guards ....................................................................................................................... 54

9.3.1

Lateral guards .............................................................................................................................. 54

9.3.2

9.4

Front guards ................................................................................................................................. 55

Adjusting the Compensation Springs .............................................................................................. 56

9.5

Adjustable throttles .......................................................................................................................... 57

9.6

Adjusting the Tedder Speed ............................................................................................................ 58

9.7

Adjusting the conditioner plate ........................................................................................................ 59

9.8

Setting of the pole protection mechanism ....................................................................................... 60

9.9

Adjusting the swath width ................................................................................................................ 61

9.9.1

Adjustment for Swathing .............................................................................................................. 61

9.9.2

Wide spreading ............................................................................................................................ 62

9.9.3

Wide spreading with the "Cross Conveyor" option ...................................................................... 63

4

Table of Contents

10 Maintenance .......................................................................................................................................... 64

10.1

Special Safety Instructions .............................................................................................................. 64

10.1.1

Test run .................................................................................................................................... 64

10.2

Spare Parts ...................................................................................................................................... 65

10.3

Tightening Torques .......................................................................................................................... 65

10.4

Tightening Torques (Countersunk Screws) ..................................................................................... 66

10.4.1

Deviating Torque ..................................................................................................................... 66

10.5

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 67

10.5.1

Oil Level Check and Oil Change Intervals (Gearboxes) .......................................................... 67

10.6

Main gearbox ................................................................................................................................... 68

10.7

Speed gearbox ................................................................................................................................ 69

10.8

Mower Drive Gearbox ...................................................................................................................... 70

10.9

Oil level check and oil change on the cutter bar .............................................................................. 71

10.9.1

Checking the oil level ............................................................................................................... 71

10.10

Checking the Cutter Blades and Blade Holder ............................................................................ 72

10.10.1

Cutter Blades ........................................................................................................................... 72

10.10.2

Blade screw connection ........................................................................................................... 73

10.10.3

Blade Quick-Fit Device ............................................................................................................ 74

10.10.4

Periodical Inspection of the Leaf Springs ................................................................................ 75

10.10.5

Periodical Inspection of the Cutting Discs / Blade Drums ....................................................... 76

10.10.6

Abrasion Limit .......................................................................................................................... 77

10.11

Blade Changing on Cutting Discs ................................................................................................ 78

10.11.1

Blade Screw Connection ......................................................................................................... 79

10.11.2

Blade Quick-Fit Device ............................................................................................................ 80

10.12

10.13

Replacing the linings .................................................................................................................... 81

Rotary hub with shear fuse (optional) .......................................................................................... 82

10.13.1

After Shearing Off .................................................................................................................... 84

11 Maintenance – lubrication chart ......................................................................................................... 86

11.1

Special Safety Instructions .............................................................................................................. 86

11.2

PTO shaft ......................................................................................................................................... 87

11.3

Lubrication Chart ............................................................................................................................. 88

12 Placing in Storage ................................................................................................................................ 89

13 Before the Start of the New Season ................................................................................................... 90

13.1

Special Safety Instructions .............................................................................................................. 90

13.2

Test run. ........................................................................................................................................... 90

13.3

Friction Clutch .................................................................................................................................. 92

14 Special equipment ................................................................................................................................ 93

14.1

Special Safety Instructions .............................................................................................................. 93

14.2

Adjusting Skids ................................................................................................................................ 93

14.3

Cross conveyor ................................................................................................................................ 94

5

Table of Contents

14.4

Safety Instructions on the Machine ................................................................................................. 94

14.5

Position of the Adhesive Safety Stickers on the Cross Conveyor ................................................... 95

14.6

Position of the General Information Labels on the Cross Conveyor ............................................... 97

14.7

General ............................................................................................................................................ 98

14.7.1

Hydraulics ................................................................................................................................ 98

14.7.2

Lowering the cross conveyor belts .......................................................................................... 98

14.7.3

Speed control of transport belts ............................................................................................... 99

14.8

Setting Conveyor Belt .................................................................................................................... 100

14.9

Bar on cross conveyor is bent ....................................................................................................... 100

14.10

Hydraulic system........................................................................................................................ 101

14.10.1

Filling Quantities and Lubricant Designations ....................................................................... 101

14.10.2

Oil Tank .................................................................................................................................. 102

14.10.3

Checking the oil level ............................................................................................................. 103

14.10.4

Oil change .............................................................................................................................. 103

14.10.5

Replacing the hydraulic oil filter ............................................................................................. 104

15 Appendix ............................................................................................................................................. 105

15.1

Hydraulic System Circuit Diagrams ............................................................................................... 105

15.1.1

Without cross conveyor belt ................................................................................................... 105

15.1.2

15.2

With cross conveyor belt ........................................................................................................ 105

Electrical circuit diagram ................................................................................................................ 106

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6

Foreword

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2

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Foreword

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Dear Customer!

By purchasing the disc mower, you have acquired a quality product made by KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

To be able to use the disc mower optimally, please read these operating instructions thoroughly before you start using the machine.

The contents of this manual are laid out in such a way that you should be able to perform any task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the disc mower.

Note

In the operating instructions which follow, the disc mower will also be referred to as the

"machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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7

Introduction

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3 Introduction

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These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific safety instructions contained in the other sections.

These operating instructions describe the rear combination only. Separate operating instructions are available for the front mowing unit and must also be taken into consideration.

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3.1

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Purpose of Use

The EasyCut disc mower is used for cutting crops growing on the ground (except maize).

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3.2 Validity

These operating instructions apply to disc mowers of the series:

EasyCut 7540, EasyCut 9140, EasyCut 9140 CV

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3.2.1

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Contact

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

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8

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3.3

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Identification Plate

1

Introduction

EC800001

Fig. 1:

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The machine data are specified on the type plate (1). It is attached to the carrying bar.

3.4 Information Required for Questions and Orders

Year

Mach. No.

Type

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, machine number and the year of manufacture of the relevant machine: To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

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9

Introduction

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3.5 Intended Use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

Any use of the machine for other purposes is deemed not to be in accordance with intended use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear the risk.

Operation in accordance with intended use also includes observing the operating, maintenance and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

Type

Working width

Transport width

Number of mowing discs

Number of mower drums

Conditioner system

Speed of the conditioner

Width of conditioner system

Acreage

Power consumption

PTO speed

Hydraulic connections required

[mm]

[mm]

[rpm]

[rpm]

[ha/h]

[kW/HP]

[rpm]

Service weight [kg]

*) EW= Single-action control unit

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Easy Cut

-

-

4

-

7540

7410

2900

8

8.0 – 10.0

74 / 100

1000

2 x singleaction* approx. 1400

EasyCut

9140 Shift

8700

2900

10

-

-

4

-

9.0 – 10.0

110 / 150

1000

2 x singleaction* approx. 1600

EasyCut

9140 CV

8700

2800

10

4

V-shaped prong

600/900

2x 2500

9.0 – 10.0

147 / 200

1000

2 x singleaction* approx. 2620

10

Safety

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4 Safety

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4.1 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign:

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4.2

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Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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11

Safety

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4.2.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert.

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

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Repair work not described in these operating instructions should only be performed by authorised service centres.

4.2.2 Dangers in Case of Non-compliance with the Safety Instructions

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4.2.3

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example , in the following hazards:

Endangering of persons due to not protected working areas.

Breakdown of important machine functions

Failure of prescribed methods for repair and maintenance

Endangering of persons due to mechanical and chemical effects

Damage to the environment due to leaking hydraulic oil

Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

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12

Safety

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4.3 Safety Instructions and Accident Prevention Regulations

1

2

Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

The attached warning and safety signs provide important information for safe operation.

Pay attention to these for your own safety!

When using public roads, make sure to observe the applicable traffic regulations! 3

4 Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. Während des Arbeitseinsatzes ist es dazu zu spät!

5

6

7

8

The user should wear tight fitting clothes. Locker getragene Kleidung vermeiden.

Keep the machine clean to prevent the danger of fire!

Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view!

You may carry passengers during operation and transport on the working implement only if they use the passenger seat provided.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and install transport equipment, such as lighting, warning devices and protective equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights effect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning corners!

21 Start up implements only when all safety devices have been attached and set in the required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

13

Safety

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26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key!

28 No one should stand between the tractor and the implement unless the vehicle has been secured against rolling by means of the parking brake and/or wheel chocks!

4.4 Attached devices

1

2

3

4

Use extreme caution when attaching or detaching implements onto or from the tractor!

Couple the respective application devices to the appropriate couplings (e.g. three-point suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting or lowering of the device.

When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

When using the outside controls for the three-point linkage, do not step between the tractor and the device (risk of injury)!

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14

Safety

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4.5 PTO operation

1

2

3

4

5

Use only PTO shafts specified by the manufacturer!

The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)!

Make sure that the required tube covers are in place for PTO shafts in transport and working position!

Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key!

When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6

7

8

Always make sure that the PTO shaft is properly installed and secured!

Attach chains to prevent the PTO shaft guard from rotating with the shaft!

Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed!

9 Before switching on the PTO shaft make sure that no person is in the danger zone of the device!

10 Never switch on the PTO if the engine is switched off!

11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required!

13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14 Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15 Place the disconnected PTO shaft onto the support provided!

16 After detaching the PTO shaft, attach the protective cover to the PTO end!

17 If damage occurs, correct this immediately before using the implement!

Pos : 11.6.9 /BA/Sicherheit/Zapfwellenbetri eb Zusatz @ 2\mod_1203524761314_78.doc @ 66513

Pos : 11.6.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

15

Safety

Pos : 11.6.11 /BA/Sic herheit/H ydrauli kanl age @ 2\mod_1203503691986_78.doc @ 66225

4.6 Hydraulic system

1

2

3

4

5

6

7

Pos : 11.6.12 /BA/Sic herheit/H ydrauli kanl age Z us atz Alterung der H ydr auli ksc hlauc hlei tungen @ 3\mod_1204552944856_78.doc @ 70772

8

The hydraulic system is pressurised!

When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified!

When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized!

In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! Bei Vertauschen der

Anschlüsse umgekehrte Funktion (z.B. Heben/Senken) - Unfallgefahr!

When searching for leaks, use suitable aids to avoid the risk of injury!

Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection!

Before working on the hydraulic system, depressurise the system and switch off the engine!

Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

Pos : 11.6.13 /Ü berschriften/Ü berschriften 2/P-T/Rei fen @ 0\mod_1197357995667_78.doc @ 18075

4.7

Pos : 11.6.14 /BA/Sic herheit/R eifen @ 0\mod_1195646435716_78.doc @ 1346

Tyres

1 When working on the tyres, make sure that the implement is safely lowered and secured against rolling (wheel chocks).

Installing wheels and tyres requires adequate knowledge and suitable tools!

Repair work on the tyres and wheels should be done by specially trained personnel using appropriate installation tools only!

Check tyre pressure regularly! Inflate the tyres to the recommended pressures!

Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and the machine tipping over.

Pos : 11.6.15 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

2

3

4

5

16

Safety

Pos : 11.6.16 /BA/Sic herheit/Wartung/Wartung Mäher mit Gas speic her+ Aus wec hs eln von Arbeits wer kz eugen @ 0\mod_1195647075607_78.doc @ 1442

4.8 Maintenance

4

5

6

7

1

2

3

Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

Regularly check that nuts and bolts are properly seated and tighten if necessary!

When carrying out maintenance work on a raised mowing unit, always use suitable means to secure it against falling.

When replacing working tools with cutting edges, use suitable tools and gloves!

Oils, greases and filters must be disposed of correctly!

Always disconnect the power supply before working on the electrical system!

If protective devices and guards are subject to wear, check them regularly and replace them in good time!

8

9

When performing electrical welding work on the vehicle and mounted devices, turn the power supply off at main battery switch or disconnect generator cable and battery!

Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts!

10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!

Pos : 11.6.17 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

17

Safety

Pos : 11.6.18 /BA/Sic herheit/Eigenmäc htiger U mbau und Ers atz teil hers tell ung @ 1\mod_1201937705539_78.doc @ 55745

4.9 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

Pos : 11.6.19 /BA/Sic herheit/U nz ulässig e Betri ebs weis en @ 11\mod_1223357699923_78.doc @ 145527

4.10 Inadmissible Modes of Operation

Pos : 11.7 /BA/Sicher heit/Ar beiten i m Ber eich von H oc hs pannungsleitungen @ 11\mod_1223357468516_78.doc @ 145505

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

4.11 Working in the vicinity of power transmission lines

1

2

3

Always take great care when working under or in the vicinity of power transmission lines.

Ensure that when in operation or being transported, the machine cannot exceed a total height of approx. 4m.

If there is any need to travel under overhead lines, the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator.

Always keep the safety distances according to the table. 4

Rated voltage kV

To 1

Above 1 to 110

Above 101 to 220

Above 220 to 380

Safe distance from overhead lines m

1

2

3

4

Pos : 11.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

18

Safety

Pos : 11.9 /BA/Sicher heit/Eas yC ut/Sic her heit Ei nführ ung Eas yC ut @ 3\mod_1204553763950_78.doc @ 70812

4.12 Introduction

Pos : 11.10 /BA/Sic herheit/Beschädigte oder unles bare Aufkleber @ 0\mod_1195567214115_78.doc @ 674

The disc mower is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

Danger ! - Danger zone of the machine

Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

• Following repair work, always attach appropriate adhesive safety stickers to all the replaced, modified or repaired components.

Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

Pos : 11.11 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

19

Safety

Pos : 11.12 /Ü berschriften/Ü berschriften 2/K-O/Lage der Sic her hei tsaufkl eber an der M asc hine @ 0\mod_1195634967326_78.doc @ 1020

4.13 Position of the Adhesive Safety Stickers on the Machine

3

1

3*

5

5

5

3

3*

5 5

2 6

5 5

Fig. 2

4 4

* = EasyCut 9140 CV only

5

4 4

EC800019

20

1)

The PTO speeds must not exceed 1000 rpm!

The operating pressure of the hydraulic system must not exceed 200 bar!

939 101-4

2)

Before starting the machine, read and observe the operating instructions and safety instructions.

Order No. 939 471-1 (1x)

MAX.

MAX.

200 bar

Order No. 939 101-4 (1x)

3) a) Caution: some machine parts will stay in operation for an extended period of time before being switched off completely. Do not touch any moving parts of the machine.

Wait until they have come to a complete stop. b) Move the protective devices into position prior to start-up. c) When the machine is running, keep your distance.

STOP

939 410 2 a b c

Order No. 939 576-0 Easy Cut 7540 (2x), EasyCut 9140 (2x), EasyCut 9140 CV (4x)

4)

When the machine is running, keep your distance.

Order No. 942 197 1 (4x)

EasyCut 9140 CV only

5)

While parts are moving, never reach into areas where there is a risk of being crushed.

Order No. 942 196 1 (8x)

6)

Keep the stipulated safe distance from power transmission lines.

942 197-1

Safety

942 197-1

942 196 -1

Order No. 942 293-0 (1x)

Pos : 11.14 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

21

Safety

Pos : 11.15 /Ü berschriften/Ü berschriften 2/K-O/Lage der allgemeinen Hinweisaufkl eber an der M asc hine @ 0\mod_1195635067920_78.doc @ 1039

4.14

Pos : 11.16 /BA/Sic herheit/Aufkleber/Eas yC ut/Hinweisaufkl eber Eas yC ut 7540/9140 @ 30\mod_1251706235091_78.doc @ 294865

Position of the General Information Labels on the Machine

4 3 1 6 9

9 6 1 3

4

5 5

7 8

2 2

Fig. 3

1)

27 000 241 0 (2x) 850 mm EasyCut 9140 CV

2)

7 8

942 341 0 (2x) 893 mm (EasyCut 9140 CV only)

942 320 0 (2x) 600 mm (EasyCut 9140 CV only)

942 295 0 (2x) (EasyCut 7540, EasyCut 9140)

3) 3)

Order No. 255 498 1 (1x) with blade screw connection

Order No. 255 499 2 (1x) with quick blade release

2

4)

Ø 17,5 mm

139-888 139-889

139 888-0 139 889-0

939 567-1 (1x)

2 min. 14 mm

80

255 498-1

255 499-2

EC800020_4

22

Safety

5) 6) 7)

600

924 569 0 (4x)

+

+

255 497-0

255 497 1 (1x) EasyCut CV

9)

900

942 315 0 (1x) EasyCut CV

8)

E

F

939 278 -2

Vor der Erstinbetriebnahme und 1x j ährlich vor der Ernte muss die Reibkupplung gel üftet werden

El embrague de seguridad debe someterse a una purga antes de la primera puesta en marcha y una vez al año antes de iniciarse la campañ a de trabajo.

La s écurité à friction doit faire l'objet d'une purge lors de la premi ère mise en route et une fois par an avant le d ébut de la saison.

GB

I

The friction clutch must be bled at the first operation and once a year before the harvesting season.

La frizione di sicurezza deve essere sottomessa ad uno spurgo alla prima messa in campo come pure

939 278-2 (1x)

27 005 384 0 (2x)

Pos : 11.17 /BA/Sic herheit/N ac hbestellung/ Anbring ung Aufkleber @ 0\mod_1195637337107_78.doc @ 1079

4.14.1

4.14.2

Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact").

Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

Pos : 12 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

23

Commissioning

Pos : 13.1 /Übersc hriften/Übersc hriften 1/A-E/Ers tinbetriebnahme @ 0\mod_1196314201498_78.doc @ 5855

5

Pos : 13.2 /Übersc hriften/Übersc hriften 2/A-E/Ers tmontage @ 1\mod_1202226261982_78.doc @ 58270

Commissioning

5.1

Pos : 13.3 /BA/Ersti nbetriebnahme/Ers tmontage @ 1\mod_1202224111998_78.doc @ 58190

First installation

Pos : 13.4 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134

The document "Assembly Instructions" describes how to install the device for the first time.

5.2 Special Safety Instructions

Pos : 13.5 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten g ezog ene M asc hinen @ 0\mod_1199717011038_78.doc @ 33980

Pos : 13.6 /BA/Sicher heit/Gefahr enhinweis e/F ehl erhafter Z us ammenbau @ 1\mod_1202224212591_78.doc @ 58171

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

Switching off the engine

Remove the ignition key.

Secure the machine against the possibility of rolling back.

Danger! - Incorrect assembly

Pos : 13.7 /BA/Sicher heit/Gefahr enhinweis e/F ehl ende Sc hutztücher Erstinbetriebnahme @ 3\mod_1204628072251_78.doc @ 71025

Effect: Danger to life, serious injuries or serious damage to the machine.

Only authorised service centres may assemble the machine.

The machine must be assembled with special care.

Always heed the applicable accident prevention regulations.

Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

The machine may be taken into operation only after all the safety devices have been installed.

If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

Danger! - Missing guard cloths

Effect: Lebensgefahr, schwere Verletzungen oder schwere Schäden an der Maschine.

• Before starting up the machine for the first time, install all supplied guard cloths on the machine.

Pos : 13.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

24

Pos : 13.9 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039

5.3

Pos : 13.10 /Ü berschriften/Ü berschriften 3/K-O/Kuppel punkte @ 9\mod_1220531326398_78.doc @ 126608

Mounting onto the Tractor

5.3.1

Pos : 13.11 /BA/Ers tinbetriebnahme/Eas yC ut/Kuppel punkte Bild EC 7540/9140 @ 11\mod_1223380066751_78.doc @ 145709

Clutching points

Commissioning

Kat.II

Kat.II

Kat.III

Kat.III

EC800030

Fig. 4

Pos : 13.12 /BA/Ers tinbetriebnahme/Eas yC ut/Kuppel punkte Text EC 7540/9140 @ 11\mod_1223380216501_78.doc @ 145731

The three-point coupling for the Easy Cut 7540 is only designed for Cat. II.

The three-point coupling for the Easy Cut 9140 and Easy Cut 9140 CV is designed for Cat. II and Cat. III.

Pos : 13.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

25

Commissioning

Pos : 13.14 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542

5.4

Pos : 13.15 /Ü berschriften/Ü berschriften 3/K-O/Längenanpass ung @ 1\mod_1201687632810_78.doc @ 53589

PTO shaft

5.4.1 Length adjustment

Pos : 13.16 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/U nbeabsichtigtes Abkuppeln angehängte @ 10\mod_1221811842601_78.doc @ 137877

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

• Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

• In order to prevent swivelling of the machine during transport or work, the lower suspension arms on the tractor must be secured by limiting chains or bars. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Pos : 13.17 /BA/Ers tinbetriebnahme/Eas yC ut/Ankuppel n Bild EC 7540/9140 @ 11\mod_1223293439581_78.doc @ 145432

High forces develop in the lower suspension arm bolts (3) especially in the headland position.

For this reason, the catch hooks must be in a flawless condition. Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Fig. 5

Pos : 13.18 /BA/Ers tinbetriebnahme/Eas yC ut/Ankuppel n T ext EC 280/320 (280/320CV- Q) @ 9\mod_1220537421383_78.doc @ 126948

Pos : 13.19 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Attach the machine onto the lower suspension arm (1) of the tractor.

Hook the top link (2) into the upper hole of the 3-point support.

26

Pos : 13.20 /BA/Ers tinbetriebnahme/Eas yC ut/Längenanpass ung Bild EC 7540/9140 @ 11\mod_1223380384360_78.doc @ 145751

Commissioning

Pos : 13.21 /BA/Ers tinbetriebnahme/Eas yC ut/Längenanpass ung_ohne Pfahlsic herung @ 10\mod_1221813873039_78.doc @ 138060

Fig. 6

The length of the PTO shaft (1) must be adjusted.

Disassemble the PTO shaft.

Install each half (1) and (2) on the tractor and machine side respectively.

Check the special section tubes and guard tubes.

Shorten special section tubes and guard tubes to an extent that the PTO shaft can move freely in the shortest operating position.

For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer.

Pos : 13.22 /BA/Sic herheit/Gel enkwell e/Achtung Schwenkbereic h/Fr eiraum überpr üfen @ 9\mod_1220536308930_78.doc @ 126898

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

Pos : 13.23 /BA/Ers tinbetriebnahme/Gelenkwelle/Tr aktor wec hs el Gel enkwellenlänge beachten @ 6\mod_1214996938591_78.doc @ 97742

• Check the swivel range and clearance of the PTO shaft!

Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

Pos : 14 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

27

Start-up

Pos : 15.1 /Übersc hriften/Übersc hriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.doc @ 6375

6

Pos : 15.2 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039

Start-up

6.1 Mounting onto the Tractor

Pos : 15.3 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Unbeabsic htigtes Abkuppeln angebaute @ 9\mod_1220537942289_78.doc @ 126969

Danger! - Inadvertent uncoupling of the machine during road travel or work.

Effect: Danger to life, serious injuries or serious damage to the machine.

Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely.

The lower suspension arms on the tractor must be fixed in position with the retaining chains or bars to prevent the machine from swivelling out during transport or work. If the lower suspension arms (1) are equipped with catch hooks, the following items must be taken into consideration:

Especially in the headland position, high forces develop in the lower suspension arm bolts (3) that act upwards in the left-hand hook.

For this reason, the catch hooks must be in a flawless condition.

Pos : 15.4 /BA/Ersti nbetriebnahme/Eas yC ut/Ankuppeln Bild EC 7540/9140 @ 11\mod_1223293439581_78.doc @ 145432

Additionally, the catch hooks must be secured in the provided locking hole (4) against unwanted opening after the machine has been connected to the tractor.

Fig. 7

Pos : 15.5 /BA/Ersti nbetriebnahme/Eas yC ut/Ankuppeln T ext EC 280/320 ( 280/320C V-Q) @ 9\mod_1220537421383_78.doc @ 126948

Pos : 15.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Attach the machine onto the lower suspension arm (1) of the tractor.

Hook the top link (2) into the upper hole of the 3-point support.

28

Start-up

Pos : 15.7 /Übersc hriften/Übersc hriften 2/F-J/H ydrauli k @ 0\mod_1199776034950_78.doc @ 34205

6.2

Pos : 15.8 /Übersc hriften/Übersc hriften 3/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1197301069931_78.doc @ 17662

Hydraulics

6.2.1

Pos : 15.9 /BA/Sicher heit/H ydr auli k/Ansc hlus s der H ydr auli kl eitungen @ 0\mod_1199776548685_78.doc @ 34225

Special Safety Instructions

Warning ! - Connection of the hydraulic line

Pos : 15.10 /Ü berschriften/Ü berschriften 3/A-E/Anschl uss der H ydrauli kleitungen @ 0\mod_1199777037794_78.doc @ 34244

Effect: severe injuries due to penetration of hydraulic oil under the skin.

When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

Seek medical help immediately should injuries occur! Danger of infection.

Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

6.2.2 Connecting the hydraulic lines

Pos : 15.11 /BA/Sic herheit/H ydrauli k/Ver tausc hen der H ydraulikkl eitungen @ 9\mod_1220871857985_78.doc @ 128182

Pos : 15.12 /BA/Sic herheit/H ydrauli k/Vers chmutz ung der H ydrauli kanlag e @ 2\mod_1202393336803_78.doc @ 59155

Warning - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well.

Effect: Injuries, serious damage to the machine

• Identify the hydraulic connections.

• Always ensure correct connection between the machine and the tractor.

• When engaging the hydraulic hose, the hydraulic control unit must be in float position or in "lowering" position.

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

Note chafing areas or points of contact.

Pos : 15.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

29

Start-up

Pos : 15.14 /BA/Sic herheit/Betätigungss eil/Betätigungss eil verlegen @ 8\mod_1219298996457_78.doc @ 111447

Danger! - Unintended actions triggered.

Effect: Danger to life, injuries or damage to the machine.

• The actuating rope must be routed in such a way that no movements are unintentionally triggered in any transport or working positions.

The actuating rope must not come into contact with the tractor tyres

Note chafing areas or points of contact.

Pos : 15.15 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

30

Start-up

Pos : 15.16 /BA/Inbetri ebnahme/Schwader/Hi nweis H ydrauli kaufkl eber beac hten @ 9\mod_1219997531785_78.doc @ 124879

Note

Pos : 15.17 /BA/Inbetri ebnahme/Eas yCut/H ydrauli k/H ydrauli kansc hluss Bild EC 9140 / 7540 @ 17\mod_1236087118303_78.doc @ 201128

Connect the hydraulic lines correctly

The hydraulic hoses are identified by coloured hose clips.

When connecting the hydraulic lines, observe the sticker for the tractor hydraulics (see the "Safety" chapter: "Position of the general information labels on the machine").

Figure 8

Pos : 15.18 /BA/Inbetri ebnahme/Eas yCut/H ydrauli k/Steuergerät 2xEW @ 11\mod_1223382062798_78.doc @ 145797

Two single-action control units are required on the tractor to operate the machine.

Pos : 15.19 /BA/Inbetri ebnahme/Eas yCut/H ydrauli k/Ver weis auf Ki ppschalter an der Bedienung EC 7540/9140 @ 11\mod_1223382973595_78.doc @ 145841

The following functions of control devices depend on the setting of the flip switches on the control unit (see chapter on Operation "Function of the switches on the control unit".)

Pos : 15.20 /BA/Inbetri ebnahme/Eas yCut/H ydrauli k/Ansc hl uss H ydrauli klei tung EC 7540/9140 @ 11\mod_1223382307470_78.doc @ 145819

Single-action control unit (1) (red 1):

• raises or lowers both mowing units from the transport position to the headland position and vice-versa. raises or lowers the left mowing unit from the working position to the headland position or vice-versa.

With the cross conveyor only:

• raises or lowers the left cross conveyor

Single-action control unit (2) (red 2):

• raises or lowers the right mowing unit from the working position to the headland position or vice-versa.

With cross conveyor option only:

• raises or lowers the right cross conveyor

Pos : 15.21 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

31

Start-up

Pos : 15.22 /Ü berschriften/Ü berschriften 2/A-E/Anschl uß der el ektrisc hen Bedi enung @ 2\mod_1202396974288_78.doc @ 59195

6.3 Connecting the electrical controls

Pos : 15.23 /BA/Inbetri ebnahme/Eas yCut/Ansc hl uss el ektrisc he Bedi enung EC 2800/3200/3210/4013/7540/9140 @ 10\mod_1222070141960_78.doc @ 138652

The connection of the electrical controls is performed by means of the power supply cable

Pos : 15.24 /BA/Sic herheit/elektrische Bedi enung/Ac htung Ansc hluss der Bedienung @ 11\mod_1222421029499_78.doc @ 141746

Insert the plug of the power supply cable into the tractor's continuous power socket.

Position the cable so that it will not come in contact with the wheels.

Caution! - Connecting the electrical controls

Effect: Damage to the control unit

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

Pos : 15.25 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

32

Start-up

Pos : 15.26 /Ü berschriften/Ü berschriften 2/A-E/Beleuchtung @ 0\mod_1195658399935_78.doc @ 1881

6.4 Lighting

Pos : 15.27 /BA/Sic herheit/F ahren und Tr ans port/Bel euchtung/Beleuc htungs anlage all e Maschi nen @ 7\mod_1215519058839_78.doc @ 103206

Pos : 15.28 /Ü berschriften/Ü berschriften 2/A-E/Anschl uss Beleuc htung @ 33\mod_1254385308979_78.doc @ 319105

Danger! - Lighting system

Effect: Danger to life, serious injuries or serious damage to the machine.

• Before transporting on public roads, always connect the lighting system and perform a function check.

• Keep the lighting system clean. Soiled lights and spotlights impair road safety.

Replace defective light bulbs or broken spotlights.

When transporting on public highways, the machine must be in the transport position.

6.5 Lighting connection

Pos : 15.29 /BA/Inbetri ebnahme/Eas yCut/Bel euc htung/Ansc hlus s Bel euc htung T1 EC 7540/9140 @ 11\mod_1223384700516_78.doc @ 145926

To comply with the Road Traffic Licensing Regulations, the machine is equipped as follows by default:

3-chamber rear lamps (3) (direction indicator: reversing light and brake light) with red reflectors on the rear (4)

Pos : 15.30 /BA/Inbetri ebnahme/Eas yCut/Bel euc htung/Ansc hlus s Bel euc htung T2 Bild EC 7540/9140 @ 11\mod_1223384996095_78.doc @ 145948 with lateral yellow reflectors on the rear (5)

2 3

5

4

EC810022

Fig. 9

Pos : 15.31 /BA/Inbetri ebnahme/Eas yCut/Bel euc htung/Ansc hlus s Bel euc htung T3 EC 2800/3200 3210/4013/7540/9140 @ 11\mod_1222421634749_78.doc @ 141790

The lighting system is connected via the 7-pin connection cable (2).

To do this:

Pos : 15.32 /BA/Inbetri ebnahme/Schwader/Hi nweis Sauber keit der Stec ker und Stec kdos en @ 2\mod_1202399563131_78.doc @ 59273

Insert the 7-pin connection cable plug (2) into the appropriate socket (1) of the machine.

Insert the 7-pin connection cable plug (2) into the appropriate socket of the tractor.

Position the cable so that it will not come in contact with the wheels.

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

Pos : 15.33 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

33

Start-up

Pos : 15.34 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542

6.6

Pos : 15.35 /Ü berschriften/Ü berschriften 3/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1197301069931_78.doc @ 17662

PTO shaft

6.6.1

Pos : 15.36 /BA/Sic herheit/Gel enkwell e/Sich dr ehende Gel enkwelle_2 @ 0\mod_1199781692950_78.doc @ 34523

Special Safety Instructions

Danger! - Rotating PTO shaft

Pos : 15.37 /BA/Sic herheit/Gel enkwell e/F alsche Zapfwellendr ehzahl 1000 U/mi n @ 10\mod_1221819449336_78.doc @ 138326

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

Secure the tractor against rolling.

Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

Make sure that the protective devices are attached properly.

Never use a PTO shaft, the protective devices of which have not been attached.

Replace damaged protective devices immediately

Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Danger! - Incorrect PTO speed

Pos : 15.38 /BA/Sic herheit/Gel enkwell e/Achtung Schwenkbereic h/Fr eiraum überpr üfen @ 9\mod_1220536308930_78.doc @ 126898

Effect: Danger to life, serious injuries or damage to the machine.

• This machine may only be driven with a max. PTO speed of 1000 rpm.

Before switching on the PTO, make sure that you have selected the correct PTO speed.

Caution! - Swivel range of the PTO shaft

Effect: Damage to the tractor or the machine

Check the swivel range and clearance of the PTO shaft!

Pos : 15.39 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

34

Pos : 15.40 /Ü berschriften/Ü berschriften 3/F-J/Gelenkwelle montier en @ 11\mod_1223358863095_78.doc @ 145571

6.6.2 Install the PTO shaft

Pos : 15.41 /BA/Inbetri ebnahme/Eas yCut/Anbau Gel enkwell e/Anbau Gelenkwell e EC 7540/9140 Bil d @ 11\mod_1223383268376_78.doc @ 145862

Start-up

Fig. 10

Pos : 15.42 /BA/Inbetri ebnahme/Eas yCut/Anbau Gel enkwell e/Anbau Gelenkwell e g ezog ene/angehängte Eas yC uts @ 9\mod_1220874876438_78.doc @ 128292

Slide the PTO shaft (1) onto the PTO end of the tractor and secure it.

Secure the PTO shaft guard against turning with the retaining chain (2).

Pos : 15.43 /Ü berschriften/Ü berschriften 2/U-Z/Z wis chengelenkwelle @ 3\mod_1204702241039_78.doc @ 71481

6.7 Intermediate PTO shaft

Pos : 15.44 /BA/Inbetri ebnahme/Eas yCut/Anbau Gel enkwell e/Z wisc hengel enkwell en Bil d EC 7540/9140 @ 11\mod_1223383468016_78.doc @ 145884

Fig. 11

Pos : 15.45 /BA/Inbetri ebnahme/Eas yCut/Anbau Gel enkwell e/Z wisc hengel enkwell e T ext EC 7540/9140 @ 11\mod_1223383554032_78.doc @ 145904

The intermediate PTO shafts for the tedder drives are coupled to the gearbox via the friction clutch (2) and to the mowing unit via the free-wheel (1). Fasten support chain (3) to the mower.

Pos : 15.46 /BA/Inbetri ebnahme/Eas yCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.doc @ 145593

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before new season "Friction clutch")

Pos : 15.47 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

35

Start-up

Pos : 15.48 /Ü berschriften/Ü berschriften 2/A-E/Abstellstütz e in Trans portstell ung schwenken @ 10\mod_1221637347634_78.doc @ 135539

6.8 Swivelling parking support into transport position

Pos : 15.49 /BA/Bedienung /Eas yC ut/Abstells tütze/Abstellstütz e eing eklappt Bild EC 7540/9140 @ 11\mod_1223444129381_78.doc @ 146330

2

3

2 2 4

1

1

EC800009

Fig. 12:

Pos : 15.50 /BA/Bedienung /Eas yC ut/Abstells tütze/Abstellstütz en in Trans portstell ung schwenken @ 12\mod_1224048566368_78.doc @ 149887

After the machine is attached, swivel the parking supports into transport position.

Use the three-point hydraulic system to raise the machine somewhat.

Swivel the parking supports (1, 2) into transport position and lock it in place with the bolts

(3, 4).

Pos : 16 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

36

Driving and Transport

Pos : 17.1 /Übersc hriften/Übersc hriften 1/F-J/F ahr en und Trans port @ 0\mod_1196330049217_78.doc @ 6553

7 Driving and Transport

Pos : 17.2 /BA/Sicher heit/Fahren und Transport/Transport / Straß enfahrt EC 280/320 @ 9\mod_1220877391360_78.doc @ 128356

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification, axle loads, permissible measurement of additional housing component, etc.)!

When being transported on public roads, the mowing unit must be lifted.

Pos : 17.3 /BA/Sicher heit/Fahren und Transport/Abs perrhahn/Transport / Straßenfahrt Abs perr hahn sc hließ en @ 11\mod_1223386244345_78.doc @ 145994

Danger! - Transport / road travel

Effect: Danger to life, serious injuries or serious damage to the machine.

Pos : 17.4 /BA/Sicher heit/Fahren und Transport/Gefahr Str aßenfahrt mit Bedi eneinheit bei EC 7540/9140 @ 11\mod_1223440953788_78.doc @ 146147

In transport position, always close the hydraulic shut-off valve.

Danger! - Unexpected actions on the machine.

Effect: Danger to life, serious injuries or serious damage to the machine.

Depending on the position of the control devices, switching the electrical control unit could cause functions to be triggered. Caution is therefore advised during operation if there is anyone in the area of the machine.

To prevent functions from being triggered accidentally, it is essential to turn off the control unit when the machine is being transported.

To move the entire machine to the transport position, the cross conveyor belts must previously have been let down so they cannot collide with each other in the transport position.

Pos : 17.5 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

37

Driving and Transport

Pos : 17.6 /Übersc hriften/Übersc hriften 2/U-Z/Von Ar bei tsstellung in Trans ports tell ung @ 2\mod_1202466246542_78.doc @ 59681

7.1 Switching from working position to transport position

Pos : 17.7 /BA/Sicher heit/Fahren und Transport/Hoc hsc hwenken des Mähwer ks in Trans portstellung @ 9\mod_1220877253845_78.doc @ 128335

Danger! - Swinging the mowing unit up into transport position

Effect: Danger to life or serious injuries.

• Before swivelling the mowing unit up into transport position, turn off the PTO.

The mowing unit may be lifted only once it has come to a complete standstill.

Folding up of the mower as well as approaching it only once the machine has come to a complete standstill!

The mowing discs can continue to rotate after the drive has been switched off.

In transport position, it is essential to observe the larger height of the mowing unit.

Riding on the mowing unit is not permitted.

Pos : 17.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

38

Pos : 17.9 /BA/F ahren und Tr ans port/Eas yCut/F ahr en-Tr ans port Bild EC 7540/9140 @ 11\mod_1223386858860_78.doc @ 146016

Driving and Transport

2

3

1

4

EC800038

Pos : 17.10 /BA/F ahr en und Trans port/Eas yC ut/Fahren/Tr ansport T ext EC 7540/9140 @ 11\mod_1223386930673_78.doc @ 146038

Fig. 13

For transport/road travel, the disc mower units must be folded upward.

To do this:

Switch off PTO drive.

Swivel the parking supports into transport position and lock it into position with the bolts

(see chapter on start-up entitled "Swivelling the parking support into transport position").

Move the flip switch (2) to the "Down" position (see chapter on operation "Function of switches on the control unit").

Move the flip switch (3) to the "Middle" position (see chapter on operation "Function of switches on the control unit").

Activate the single-action control device (1) (red 1) to raise the mowing units slowly from the working position to the headland position.

Move the flip switch (2) to the "Up" position (see chapter on operation "Function of switches on the control unit").

Activate the single-action control device (red 1) to raise the mowing units from the headland position to the transport position.

Switch off the control unit.

Close the shut-off valve (1).

Raise the right and left parking supports for transport/road travel and lock them in place with the bolt (see chapter on Operation "Parking support").

Swivel the parking back for the transport/road travel and lock it in place with the bolt (see chapter on Operation "Parking Support").

Pos : 17.11 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

39

Driving and Transport

Pos : 17.12 /Ü berschriften/Ü berschriften 3/P-T/Trans por tverrieg elung pr üfen @ 11\mod_1223388487798_78.doc @ 146080

7.1.1 Checking the transport interlock

Pos : 17.13 /BA/Sic herheit/F ahren und Tr ans port/Tr ans portverriegelung/Trans port/Straß enfahrt Pr üfen der Trans portverrieg elung EC 7140/9540 @ 11\mod_1223388250360_78.doc @ 146060

Danger! - Checking the Transport Interlock

Effect: Danger to life, injuries or damage to the machine.

Make certain after swivelling the mowing units up that the right and left locks are engaged.

Pos : 17.14 /BA/F ahr en und Trans port/Eas yC ut/Vergewiss ern, dass di e Verrieg elungen ei nger astet sind Bild @ 11\mod_1223389421876_78.doc @ 146125

Fig. 14

Pos : 17.15 /BA/F ahr en und Trans port/Eas yC ut/Vergewiss ern, dass di e Verrieg elungen ei nger astet sind. @ 11\mod_1223388604657_78.doc @ 146104

By folding up the mowing units attached to the rear, the mowing units are automatically locked against inadvertent lowering through a mechanical interlock (1).

Make certain after swivelling the mowing units up that the right and left locks (1) are engaged.

Pos : 18 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

40

Operation

Pos : 19.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc @ 34825

8 Operation

Pos : 19.2 /BA/Sicher heit/Fahren und Transport/Gefahr Str aßenfahrt mit Bedi eneinheit bei EC 7540/9140 @ 11\mod_1223440953788_78.doc @ 146147

Danger! - Unexpected actions on the machine.

Effect: Danger to life, serious injuries or serious damage to the machine.

Depending on the position of the control devices, switching the electrical control unit could cause functions to be triggered. Caution is therefore advised during operation if there is anyone in the area of the machine.

To prevent functions from being triggered accidentally, it is essential to turn off the control unit when the machine is being transported.

To move the entire machine to the transport position, the cross conveyor belts must previously have been let down so they cannot collide with each other in the transport position.

Pos : 19.3 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

41

Operation

Pos : 19.4 /Übersc hriften/Übersc hriften 2/F-J/F unktion der Sc hal ter Bedi eneinheit @ 35\mod_1257922602863_78.doc @ 333387

8.1

Pos : 19.5 /BA/Bedi enung /Eas yC ut/Funkti on der Sc halter Bedieneinhei t EC 7540/9140 @ 11\mod_1223446903803_78.doc @ 146462

Function of the switches on the control unit

2

3

1

4

Pos : 19.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC800038

Fig. 15:

The control unit can be used to select various functions of the machine. The actual functions are performed by the control units.

The following table explains the function of the individual switches.

Item Designation Function

1 Pilot lamp (red) Lit when the control unit is turned on.

2 Flip switch Middle: Control unit off

Top: Control unit (1) (red 1): raises or lowers both mowing units from the transport position to the headland position and viceversa.

Bottom: lower rocker switch (3) is activated.

Left: Control unit (1) (red 1): raises or lowers the left mowing unit from the working position to the headland position or vice-

3

Rocker switch

(only active if rocker switch 2 is pointing down) versa Control unit (2) (red 2): raises or lowers the right mowing unit from the working position to the headland position or vice-versa

Middle: Control unit (1) (red 1): raises or lowers both mowing units from the working position to the headland position or viceversa right: With "cross conveyor" option

Control unit (1) (red 1): raises and lowers the left cross conveyor. Control unit (2) (red 2): raises and lowers the right cross conveyor.

4 Rotary potentiometer

With "cross conveyor" option

The rotary potentiometer can be used to adjust the speed of the cross conveyors. clockwise = faster anticlockwise = slower

42

Operation

Pos : 19.7 /Übersc hriften/Übersc hriften 2/U-Z/Von Trans port in Ar beitsstellung @ 2\mod_1202466185276_78.doc @ 59662

8.2 From transport into working position

Pos : 19.8 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Abs enken des M ähwer ks i n Arbeitsstellung EC 280/320 @ 9\mod_1220879244798_78.doc @ 128439

Danger! - Lowering the mowing unit into the working position

Pos : 19.9 /BA/Bedi enung /Eas yC ut/Von Trans port in Arbeits stell ung Bild EC 7540/9140 @ 11\mod_1223442776975_78.doc @ 146308

Effect: Danger to life, injuries or damage to the machine.

• Lower the mowing unit only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

Switch on the PTO only when the mowing unit is resting on the ground.

2

3

1

4

EC800038

Fig. 16

Pos : 19.10 /BA/Bedienung /Eas yC ut/Tr ans port i n Ar beitsstellung T ext EC 7540/9140 @ 11\mod_1223442362085_78.doc @ 146286

To do this:

• Open the shut-off valve (1).

Move the flip switch (2) to the "Up" position (see chapter on operation "Function of switches on the control unit").

To lower the mowing unit, pull up the lock (1) from the tractor using the actuating rope (2).

Activate the single-action control device (1) (red 1) to lower the mowing units slowly from the transport position to the headland position.

Move the flip switch (2) to the "Down" position (see chapter on operation "Function of switches on the control unit").

Move the flip switch (3) to the "Middle" position (see chapter on operation "Function of switches on the control unit").

Activate the single-action control device (red 1) to lower the mowing units from the headland position to the working position.

Pos : 19.11 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

43

Operation

Pos : 19.12 /Ü berschriften/Ü berschriften 2/U-Z/Vor dem M äheinsatz @ 3\mod_1204788384465_78.doc @ 73168

8.3 Before mowing

Pos : 19.13 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/U ner wartete Bewegung der Sc hneidwer kz eug e bz w. des M ähwer kes. F ortsc hl euder n von Stei nen während des @ 3\mod_1204788756340_78.doc @ 73207

Danger! - Unexpected movement of the cutting tools or the mowing unit. Stones are hurled up during operation

Pos : 19.14 /BA/Bedienung /Eas yC ut/Bei m M ähen Steuer ventil sc hwimms tell ung/s enken @ 9\mod_1220881412391_78.doc @ 128661

Effect: Danger to life, injuries or damage to the machine.

• Do not carry out work on the disc mower until the PTO has been switched off, the engine has been turned off and the ignition key has been removed! Secure the tractor against accidental start-up and against rolling!

Support the lifted cutter bar! Never step under suspended loads!

Before using the machine, always check the protective devices for damage. Replace damaged protective devices immediately.

Safe operation is only guaranteed if the blades have been fitted according to the instructions!

Before starting operation, always check the mowing unit for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum; replace any parts that are damaged, missing or worn!

Always replace missing and damaged blades in sets to prevent unbalanced rotation!

Never install unevenly worn blades on a drum/disc!

Whenever a blade is changed, also inspect the fasteners and, if required, replace them!

Move the protective devices into their protective positions.

Note! - While mowing

Effect: Proper use of the machine

• Leave control unit(s) in the "Lower" or "Float position" position for work.

Pos : 19.15 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

44

Operation

Pos : 19.16 /Ü berschriften/Ü berschriften 3/P-T/Schutz einric htung herunter klappen @ 9\mod_1220881079079_78.doc @ 128594

8.3.1 Folding down the Safety Device

Pos : 19.17 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Forts chl eudern von Steinen @ 3\mod_1204709370914_78.doc @ 71873

Danger! - Stones are hurled up during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and prevents access to dangerous parts. For this reason you must always move them to their protective position before starting work.

Pos : 19.18 /BA/Bedienung /Eas yC ut/Sc hutze/Sc hutz einric htung her unter kl appen Bil d EC 280/320 C V-Q @ 10\mod_1221543535479_78.doc @ 134305

1

EC-113-1

Figure 17

Pos : 19.19 /BA/Bedienung /Eas yC ut/Sc hutze/Sc hutz einric htung her unter kl appen Text EC 2800/3200 @ 10\mod_1222153147826_78.doc @ 138945

Fold down the protective devices (1) (guard cloths) on the left and right side before operation.

Pos : 19.20 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

45

Operation

Pos : 19.21 /Ü berschriften/Ü berschriften 2/A-E/Abstellstütz e in Trans portstell ung schwenken @ 10\mod_1221637347634_78.doc @ 135539

8.4 Swivelling parking support into transport position

Pos : 19.22 /BA/Bedienung /Eas yC ut/Abstells tütze/Ac htung Abs tellstütze ei ngekl appt EC 280/320 CV- Q @ 10\mod_1221637532743_78.doc @ 135563

Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work!

Effect: Damage to the machine

• Make certain before road/transport travel and for work that the parking support(s) is/are raised or folded in and secured in place with a bolt!

Pos : 19.23 /BA/Bedienung /Eas yC ut/Abstells tütze/Abstellstütz e eing eklappt Bild EC 7540/9140 @ 11\mod_1223444129381_78.doc @ 146330

2

3

2 2 4

1

1

EC800009

Fig. 18:

Pos : 19.24 /BA/Bedienung /Eas yC ut/Abstells tütze/Abstellstütz en einkl appen EC 7540/9140 @ 11\mod_1223444229897_78.doc @ 146352

The machine is equipped with three parking supports (1+2).

The parking supports (2) on the right-hand and left-hand sides in working position of the disc mower must be lifted and locked in position with the bolt (3).

Swivel the parking support (1) backward and lock it in position with the bolt (4).

Pos : 19.25 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

46

Pos : 19.26 /Ü berschriften/Ü berschriften 3/P-T/Seitlic he Lenker ei nstellen @ 9\mod_1220882767235_78.doc @ 128767

8.4.1 Adjusting the lateral suspension arm

Pos : 19.27 /BA/Sic herheit/Eas yCut/Eins tell ung der Unterlenkerhöhe am Tr aktor @ 9\mod_1220882859813_78.doc @ 128789

Danger! - Height adjustment of the lower suspension arms on the tractor

Effect: Danger to life, injuries or damage to the machine.

• Switch off the PTO.

Pos : 19.28 /BA/Bedienung /Eas yC ut/H öhenei nstellung/H öhenei nstellung bei m M ähen über di e U nterlenker am Tr aktor Bild EC 7540/9140 @ 11\mod_1223444555710_78.doc @ 146374

Secure the tractor against rolling.

Do not step into the space between the tractor and the machine.

Operation

Pos : 19.29 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV @ 11\mod_1223444731538_0.doc @ 146416

Fig. 19

(EasyCut 9140 CV)

Pos : 19.30 /BA/Bedienung /Eas yC ut/H öhenei nstellung/H öhenei nstellung 50 mm beim Mähen über di e U nterlenker am Tr aktor @ 10\mod_1221543862838_78.doc @ 134372

During mowing, the height of the 3-point support must be adjusted so that the lateral suspension arms (1) in the front area (1) are a= about 50 mm higher than in the rear area (2).

Pos : 19.31 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 7540/9140 @ 11\mod_1223453159866_0.doc @ 146591

The setting can be selected via the height adjustment of the lower suspension arms on the tractor.

(EasyCut 7540, EasyCut 9140)

Pos : 19.32 /BA/Bedienung /Eas yC ut/H öhenei nstellung/H öhenei nstellung 20 mm beim Mähen über di e U nterlenker am Tr aktor. @ 9\mod_1220882038173_78.doc @ 128725

During mowing, the height of the 3-point support must be adjusted so that the lateral suspension arms (1) in the front area (1) are a = about 20 mm higher than in the rear area (2).

The setting can be selected via the height adjustment of the lower suspension arms on the tractor.

Pos : 19.33 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

47

Operation

Pos : 19.34 /Ü berschriften/Ü berschriften 2/U-Z/Vorgewendes tell ung @ 0\mod_1196414916041_78.doc @ 8116

8.5 Headland Position

Pos : 19.35 /BA/Sic herheit/Vorgewendes tellung/Vorgewende M ähwer ke EC 280/320 C V-Q @ 10\mod_1221544654385_78.doc @ 134415

Danger! - Lifting the mowing unit from the working position into headland position

Effect: Danger to life, injuries or damage to the machine.

• Lift the mowing unit into headland position only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the mowing unit.

Pos : 19.36 /BA/Sic herheit/F ahren und Tr ans port/Gefahr Straß enfahrt mit Bedieneinheit bei EC 7540/9140 @ 11\mod_1223440953788_78.doc @ 146147

Danger! - Unexpected actions on the machine.

Effect: Danger to life, serious injuries or serious damage to the machine.

Depending on the position of the control devices, switching the electrical control unit could cause functions to be triggered. Caution is therefore advised during operation if there is anyone in the area of the machine.

To prevent functions from being triggered accidentally, it is essential to turn off the control unit when the machine is being transported.

To move the entire machine to the transport position, the cross conveyor belts must previously have been let down so they cannot collide with each other in the transport position.

Pos : 19.37 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

48

Pos : 19.38 /BA/Bedienung /Eas yC ut/Vorgewende EC 7540/9140 @ 11\mod_1223445644194_78.doc @ 146440

Operation

2

3

1

4

Pos : 19.39 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Bottom

Left

EC800038

Fig. 20

All the functions that are available while driving in headland position are listed below.

Rocker switch (2) Rocker switch (3) Description

Control unit (1) (red 1): raises or lowers the left mowing unit from the working position to the headland position or vice-versa. Control unit (2) (red 2): raises or lowers the right mowing unit from the working position to the headland position or vice-versa.

Bottom Middle

Control unit (1) (red 1): raises or lowers both mowing units from the working position to the headland position or vice-versa

Bottom

Right

With "Cross conveyor" option control unit (1) (red

1): raises and lowers the left cross conveyor. Control unit (2) (red 2): raises and lowers the right cross conveyor. .

49

Operation

Pos : 19.40 /Ü berschriften/Ü berschriften 2/A-E/Abbau der M asc hine @ 3\mod_1204792387824_78.doc @ 73245

8.6 Detaching the machine

Pos : 19.41 /BA/Sic herheit/Eas yCut/M asc hine abs tell en_mit H ydr auli ksc hl auc h @ 9\mod_1220883208423_78.doc @ 128830

Pos : 19.42 /BA/Bedienung /Eas yC ut/Abkoppel n Bil d EC 7540/9140 @ 11\mod_1223450642553_78.doc @ 146505

Danger! - Unexpected movements of the machine

Effect: Danger to life, serious injuries

• No one is permitted inside the danger zone.

Park the machine on a solid and even surface.

You should not unhitch the machine until the engine has been switched off and the ignition key has been removed.

Secure the tractor against rolling.

Use extreme caution when attaching implements to or detaching them from the tractor!

The accident prevention regulations must be complied with absolutely.

• When connecting the hydraulic hose to and disconnecting it from the hydraulic system of the tractor, the tractor system as well as the machine system must be depressurised!

Move the appropriate control valves into the flow position.

When detaching the machine, do not walk between the tractor and the machine!

Pos : 19.43 /BA/Bedienung /Eas yC ut/Abkoppel n EC 7540/9140 @ 11\mod_1223450393163_78.doc @ 146484

Fig. 21

Lower the three parking supports (1) and secure them in position with bolts (2).

Use the tractor hydraulics to lower the machine to the ground.

Remove the PTO shaft (3) from the tractor and place it on the storage surface (4).

Disconnect the hydraulic hoses (5) from the tractor, fit the dust caps and hang them onto the connection block.

Disconnect the connection of the lighting cable (6) between the tractor and machine and place it in the supports provided for that purpose.

Disconnect the power supply plug (7) between the tractor and machine and place it in the supports provided for that purpose.

Remove the control unit (8) from the tractor and fasten it to the three point block.

Remove the synthetic rope (9) from the tractor

Relieve the top suspension arm and pull out the bolt on the device side / unhook the top suspension arm.

Pull out the lower suspension arm / release the catch hook.

Pos : 19.44 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

50

Pos : 19.45 /Ü berschriften/Ü berschriften 2/A-E/Abstellen @ 0\mod_1199801980622_78.doc @ 35320

8.7 Parking

Pos : 19.46 /BA/Bedienung /Eas yC ut/Abstell en mit hochg eklappten M ähwer ken Bil d EC 7540/9140 @ 11\mod_1223451145428_78.doc @ 146548

Operation

Fig. 22

Pos : 19.47 /BA/Bedienung /Eas yC ut/Abstell en mit hochg eklappten M ähwer ken EC 7540/9140 @ 11\mod_1223450923460_78.doc @ 146527

Note - Parking with the mowing units folded up

Effect: Save space

For reasons of space, the machine can also be folded up for parking.

In this case, take special care to ensure that the two interlocks (1) (LH and RH) are hooked in and that the mowing unit is parked only on especially solid ground such as concrete or asphalt.

Pos : 20 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

51

Settings

Pos : 21.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.doc @ 36141

9

Pos : 21.2 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten angebaute M asc hinen @ 6\mod_1214455875276_78.doc @ 94250

Settings

Danger! - Unexpected movements of the machine

Pos : 21.3 /Übersc hriften/Übersc hriften 2/A-E/Ei nstellen der Sc hni tthöhe @ 0\mod_1196660879619_78.doc @ 9191

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

Switch off the engine

Remove the ignition key.

Secure the tractor against rolling.

9.1

Pos : 21.4 /BA/Eins tell ung en/Mähwer ke/Sc hni tthöhe/Sc hnitthöhe Bild EC 7540/9140 @ 11\mod_1223453474460_78.doc @ 146635

Adjusting the cutting height

Fig. 23

Pos : 21.5 /BA/Eins tell ung en/Mähwer ke/Sc hni tthöhe/Sc hnitthöhe größ er_geri nger EC280/320 @ 9\mod_1220960304209_78.doc @ 130271

The cutting height is adjusted via the top link (1).

To do this:

Swivel the parking support(s) down

Lower the machine into working position and set it down on the parking support(s).

Rotate the top suspension arm (1).

Fold in the parking support(s).

Top suspension arm longer = bigger cutting height

Top suspension arm shorter = smaller cutting height

Pos : 21.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

52

Pos : 21.7 /BA/Eins tell ung en/Mähwer ke/Eas yC ut/Ü bers chnitt ei nstellen (EC 9140 Shiftl) @ 16\mod_1234190052790_78.doc @ 182122

9.2 Adjust overcut (EC 9140 Shift)

Settings

Pos : 21.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 24

The overcut to the front mowing unit can be reduced or enlarged with the outrigger arms (2)

(right and left side of machine). The machine is preset to position (I) in the factory.

Pos.I = basic setting (max. mowing width).

Pos.II = increase overcut 6 cm (on each side).

Pos.III = increase overcut 12 cm (on each side).

Procedure:

Connect machine properly to the tractor.

Lower the machine into working position.

Lift machine slightly with the tractor's rear hydraulics.

PTO shaft drive and tractor engine OFF.

Activate tractor parking brake.

Remove the ignition key.

Warning! - Outrigger arm can slip out.

Danger of injury due to crushing.

Never pull the outrigger arm (2) out further than is required for the adjustment.

Remove the bolt (1).

Move the outrigger arm (2) to the required position only with suitable equipment (same setting for right and left side of machine).

Install the bolt (1) and secure in place.

53

Settings

Pos : 21.9 /Übersc hriften/Übersc hriften 2/A-E/Ei nstellung der Schutze @ 3\mod_1204709091570_78.doc @ 71854

9.3 Adjusting the Guards

Pos : 21.10 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV @ 11\mod_1223444731538_0.doc @ 146416

Pos : 21.11 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Forts chl eudern von Steinen @ 3\mod_1204709370914_78.doc @ 71873

(EasyCut 9140 CV)

Danger! - Stones are hurled up during operation

Effect: Danger to life or serious injuries.

• Check the guard cloths regularly. Worn or damaged guard cloths must be replaced!

• The protective equipment on the mowing unit, e.g. cloths and hoods, protects against flying stones and similar objects, and prevents access to dangerous parts. For this reason you must always move them to their protective position before starting work.

Pos : 21.12 /BA/Ei nstellungen/M ähwer ke/Seitlic he Schutz e @ 3\mod_1204709512195_78.doc @ 71892

9.3.1 Lateral guards

Pos : 21.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-027

Fig. 25

Lateral guards can be vertically adjusted. For this purpose, unscrew the screws (1) and (2).

Adjust the mounting bar (3) vertically. Tighten the screws.

54

Pos : 21.14 /BA/Ei nstellungen/M ähwer ke/Vor der e Schutz e @ 11\mod_1223360152282_78.doc @ 145615

9.3.2 Front guards

1

Settings a

Pos : 21.15 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

AMT4-0-033

EC-0-044

Figure. 26

Height adjustment determined by side guards.

Dimension a = 440 mm .

Predefined dimension "a" on the front guard (1) offers optimum protection against ejected objects. (Guard is in parallel to the ground)

A screw driver is used to open the front guards. Use the screwdriver to push in the ratchet mechanism.

55

Settings

Pos : 21.16 /Ü berschriften/Ü berschriften 2/A-E/Einstell ung der Entl astungs federn @ 0\mod_1196666659447_78.doc @ 10133

9.4 Adjusting the Compensation Springs

Pos : 21.17 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/Ei nstellung an den Entlas tungsfedern EC 7540/9140 @ 36\mod_1258966594894_78.doc @ 335742

DANGER! – Setting on the compensation springs

Effect: Danger to life or serious injuries

• The threaded spindles (2) of the compensation springs (1) must not be turned out further than dimension X (see table).

• The nuts (3) must not be resting against the feeder rake (4) (make certain dimension a is set to 3-5 mm).

Pos : 21.18 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Bodendruc k/Bodendr uc k allgemeiner Text alle EC @ 0\mod_1196667271181_78.doc @ 10190

The ground pressure for the cutter bar is adjusted to local conditions by means of the compensation springs. In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing, yet does not leave any skid marks on the ground.

Pos : 21.19 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Bodendruc k/Bodendr uc k Z us atz EC 7540/9140 @ 11\mod_1223453930835_78.doc @ 146679

The ground pressure can be adjusted through threaded spindles (2).

Pos : 21.20 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Entl astungsfeder(n)/Entl astungsfeder Bil d Ec7540/9140 @ 36\mod_1258966800613_78.doc @ 335769

1 2

EasyCut 7540

EasyCut 9140 Shift

EasxCut 9410 CV

EasyCut 9140 CV Collect

X

80 mm

80 mm

80 mm

50 mm

1

EasyCut 9140 CV / Collect a 2

EasyCut 7540 / EasyCut 9140 Shift

1 a

4

2

3 4

3

EC810015_3

Fig. 27

Pos : 21.21 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Entl astungsfeder(n)/Ei nstellung Entl astungsfeder Hinweis EC 7540/9140 @ 11\mod_1223454434944_78.doc @ 146725

Note - Setting on the compensation springs

Effect: equal ground pressure

• For the adjustment of the compensation springs, the disc mower must be moved into the transport position.

• Always make sure that the tensioning lengths of the springs on the right-hand and lefthand sides are equal.

Pos : 21.22 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

56

Pos : 21.23 /Ü berschriften/Ü berschriften 2/A-E/Einstell bar e Dr oss eln @ 0\mod_1197295892260_78.doc @ 17199

9.5

Pos : 21.24 /BA/Ei nstellungen/Dr oss el/Dros sel einstellen Bil d EC7540/9140 @ 11\mod_1223455573210_78.doc @ 146834

Adjustable throttles

Settings

Pos : 21.25 /BA/Ei nstellungen/Dr oss el/Dros sel einstellen allgemei n EC 7540/9140 @ 11\mod_1223455063038_78.doc @ 146768

Fig. 28

You can use the adjustable throttles (1,2) to adjust the raising and lowering speed of the hydraulic cylinders.

Pos : 21.26 /BA/Ei nstellungen/Dr oss el/Dros sel ( 1) Aus hubgeschwi ndig keit Arbeits- i n Vorgewendestellung @ 11\mod_1223455172960_78.doc @ 146790

Throttle (1)

Throttle (1) adjusts the lifting speed from working position to headland position.

Pos : 21.27 /BA/Ei nstellungen/Dr oss el/Dros sel ( 2) Aus hubgeschwi ndig keit Vorgewende- Tr ans portstellung @ 11\mod_1223455458835_78.doc @ 146812

Throttle (2)

Throttle (2) adjusts the lifting speed from headland position to transport position.

Pos : 21.28 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

57

Settings

Pos : 21.29 /Ü berschriften/Ü berschriften 2/A-E/Einstell ung der Zetterdr ehz ahl @ 0\mod_1196668564463_78.doc @ 10266

9.6 Adjusting the Tedder Speed

Pos : 21.30 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV @ 11\mod_1223444731538_0.doc @ 146416

(EasyCut 9140 CV)

Pos : 21.31 /BA/Sic herheit/Gefahrenhinweise/Ei nstellungen an der M asc hine @ 0\mod_1196668628056_78.doc @ 10285

Danger! - Settings on the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! Remove the ignition key!

Pos : 21.32 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl Bild EC280/320 C V-Q @ 10\mod_1221550487745_78.doc @ 134924

600

900

EC-2-119

Figure 29

Pos : 21.33 /BA/Ei nstellungen/M ähwer ke/Z etterdr ehzahl/Z etterdr ehzahl eins tell en 600/900 @ 11\mod_1223613453645_78.doc @ 148195

Two tedder speeds can be set on the speed gearbox. This affects the conditioning effect and the power consumption.

Minimum speed: 600 rpm.

Maximum speed: 900 rpm.

Unscrew the wing screw (1) from the actuating lever (2).

Rotate the actuating lever (2) 180°. In doing so, turn the mower drum (3) so that the actuating lever can be rotated completely.

Secure the actuating lever (2) with the wing screw (1).

Pos : 21.34 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

58

Pos : 21.35 /Ü berschriften/Ü berschriften 2/A-E/Einstell en des Aufber eitungs blec hs @ 0\mod_1196670615681_78.doc @ 10399

9.7 Adjusting the conditioner plate

Pos : 21.36 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV @ 11\mod_1223444731538_0.doc @ 146416

(EasyCut 9140 CV)

Pos : 21.37 /BA/Ei nstellungen/M ähwer ke/Eins tellung des Aufbereitungs blec hes Bild EC 28/32 CV 280/320 CV @ 3\mod_1204713442195_78.doc @ 72144

Settings

EC-032-0

Fig. 30

Pos : 21.38 /BA/Ei nstellungen/M ähwer ke/Eins tellung des Aufbereitungs blec hes T ext @ 3\mod_1204713282555_78.doc @ 72125

The conditioning of the mowed crop can be influenced by adjusting the conditioning plate through the crank (1). The adjustment depends on the desired degree of conditioning of the crop.

+: Degree of conditioning is increased

-: Degree of conditioning is decreased

Always check the tedder for damaged tines before the machine is used:

Straighten any bent tines.

Replace any broken tines.

Pos : 21.39 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

59

Settings

Pos : 21.40 /Ü berschriften/Ü berschriften 2/A-E/Einstell ung der Pfahlsic her ung @ 9\mod_1220961168693_78.doc @ 130388

9.8

Pos : 21.41 /BA/Sic herheit/Eas yCut/Eins tell ung an der Pfahlsic herung @ 9\mod_1220960955600_78.doc @ 130367

Setting of the pole protection mechanism

Caution! - Adjusting the pole protection mechanism

Effect: Damage to the machine

If the setting value is changed, the trigger moment will also change. If the spring on the pole protection mechanism is pretensioned more than prescribed by the manufacturer, there is a risk of damaging the disc mower.

The spring on the pole protection mechanism must be tensioned at least to the extent that the pole protection mechanism does not respond in transport position even with abrupt loads.

Pos : 21.42 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Pfahlsic her ung/Pfahlsic herung Bil d EC 7540/9140 @ 11\mod_1223456077022_78.doc @ 146857

Fig. 31

Pos : 21.43 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Pfahlsic her ung/Pfahlsic herung allgemein @ 9\mod_1220961293021_78.doc @ 130429

In order to protect the disc mower against damages during driving over obstacles, it is equipped with a so-called pole protection mechanism.

The optimal setting for the trigger moment takes place in the factory.

Pos : 21.44 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Pfahlsic her ung/Pfahlsic herung EC 7540/9140 T abell e @ 11\mod_1223456291881_78.doc @ 146879

Mower type Dimension x

EASYCUT 7540

EASYCUT 9140

EASYCUT 9140 CV

Pos : 21.45 /BA/Ei nstellungen/M ähwer ke/Eas yCut/Pfahlsic her ung/Pfahlsic herung nac h dem Auslösen EC 7540/9140 @ 11\mod_1223456599053_78.doc @ 146901

After the pole protection mechanism is triggered, the mowing unit swings back. The pole protection mechanism will catch again as soon as you move back.

Pos : 21.46 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

85 mm

85 mm

85 mm

60

Pos : 21.47 /Ü berschriften/Ü berschriften 2/A-E/Einstell en Sc hwadbrei te @ 0\mod_1196673972744_78.doc @ 10589

9.9 Adjusting the swath width

Pos : 21.48 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV @ 11\mod_1223444731538_0.doc @ 146416

(EasyCut 9140 CV)

Pos : 21.49 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung der Sc hwadbreite EC9140 CV @ 11\mod_1223457004335_78.doc @ 146921

A number of different forms of spreading are available:

Pos : 21.50 /Ü berschriften/Ü berschriften 3/A-E/Einstell ung bei Schwadablage @ 3\mod_1204713732476_78.doc @ 72183

Swathing

Wide spreading

Wide spreading with the "Cross Conveyor" option

9.9.1 Adjustment for Swathing

Pos : 21.51 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung der Sc hwadabl age Bild EC 280/320 CV- Q @ 10\mod_1221551942041_78.doc @ 134946

Settings

EC-0-121

Fig. 32:

Pos : 21.52 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung der Sc hwadabl age T ext EC280/320 C V-Q @ 10\mod_1221551972416_78.doc @ 134968

The swath width is adjusted by the swath flaps (1) on the rear of the machine. The swath flaps are locked in position by means of the ring nuts.

Pos : 21.53 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

61

Settings

Pos : 21.54 /Ü berschriften/Ü berschriften 3/A-E/Breitablage @ 3\mod_1204713764351_78.doc @ 72202

9.9.2 Wide spreading

Pos : 21.55 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung Br eitabl age Bild EC 280/320 CV- Q @ 10\mod_1221552071526_78.doc @ 134990

EC-0-122

Fig. 33:

Pos : 21.56 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung Br eitabl age T ext EC 280/320 C V-Q @ 10\mod_1221552107276_78.doc @ 135012

The tedder flaps (1) are fully open. Mount the deflector plates (2) as shown here. Depending on the operating conditions, the deflector plates (2) may have to be adjusted to provide for equal distribution across the entire area.

Pos : 21.57 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

62

Pos : 21.58 /Ü berschriften/Ü berschriften 3/A-E/Breitablage bei Option Querförderband @ 11\mod_1223457454069_78.doc @ 146943

9.9.3 Wide spreading with the "Cross Conveyor" option

Pos : 21.59 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung Br eitabl age Bild EC 7140/9540 mit QF B @ 11\mod_1223457659835_78.doc @ 146987

Settings

2 1

1

2

EC800039

Fig. 34:

Pos : 21.60 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/ Eins tell ung Breitablage Text Z us atz EC 7540/9140 QF B @ 11\mod_1223457573803_78.doc @ 146965

Pos : 21.61 /BA/Ei nstellungen/M ähwer ke/Schwadbr eite / Brei tablag e/Ei nstellung Br eitabl age T ext EC 280/320 C V-Q @ 10\mod_1221552107276_78.doc @ 135012

Cross conveyor is not used.

The tedder flaps (1) are fully open. Mount the deflector plates (2) as shown here. Depending on the operating conditions, the deflector plates (2) may have to be adjusted to provide for equal distribution across the entire area.

Pos : 22 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

63

Maintenance

Pos : 23.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.doc @ 36685

10

Pos : 23.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134

Maintenance

10.1 Special Safety Instructions

Pos : 23.3 /BA/Sicher heit/Eas yC ut/R epar atur-,Wartungs- und Rei nigungs arbeiten @ 9\mod_1220962711787_78.doc @ 130625

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life or serious injuries

• Switch off the PTO and disengage it.

• Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

When performing work on the disc mower, move the disc mower to transport position first and close the transport lock (hydraulic valve) on the hydraulic hose.

Pos : 23.4 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Bei unr egel mäßiger Kontroll e der M ess er klingen und Haltebolz en @ 0\mod_1196782406281_78.doc @ 14870

Danger! - When checking the cutter blades and retaining bolts only sporadically

Effect: Danger to life, injuries or damage to the machine.

• Always check the mowing units for damaged, missing or worn blades, retaining bolts, leaf springs and cutting discs/blade drum before starting operation; replace any parts that are damaged, missing or worn!

Always replace missing and damaged blades in sets to prevent unbalanced rotation!

Never mount unevenly worn blades on a drum/disc!

Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Pos : 23.5 /Übersc hriften/Übersc hriften 3/P-T/Probel auf @ 0\mod_1196833698843_78.doc @ 15023

10.1.1

Pos : 23.6 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Pr obel auf Mehrz ahll @ 0\mod_1196782825187_78.doc @ 14889

Test run

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing units are resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

Start a trial run of the machine only from the driver’s seat.

Pos : 23.7 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

64

Maintenance

Pos : 23.8 /Übersc hriften/Übersc hriften 2/A-E/Ers atz teil e @ 0\mod_1196782991234_78.doc @ 14927

10.2 Spare Parts

Pos : 23.9 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Ver wendung von nic ht zug elass enen Ersatzteilen @ 0\mod_1196783037140_78.doc @ 14946

Danger! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

Pos : 23.10 /Ü berschriften/Ü berschriften 2/A-E/Anzugs drehmomente @ 45\mod_1277103093968_78.doc @ 410970

10.3

Pos : 23.11 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente @ 45\mod_1277102920578_78.doc @ 410945

Tightening Torques

The tightening torque M

A

is stated in Nm

(unless otherwise indicated).

A = Thread size

(The stability class can be seen on the head of the screw.)

M 4

A

Ø MA (Nm)

2.2 3 4.4 5.1

M 5 4.5 5.9 8.7 10

M 6 7.6 10 15 18

M 8 18 25 36 43

M 10 29 37 49 72 84

M12 42 64 85 125 145

M14 100 135 200 235

M14x1.5 145 215 255

M 16 160 210 310 365

M16x1.5 225 330 390

M 20 425 610 710

M 24 730 1050 1220

M 24x1.5 350

M 24x2 800 1150 1350

M 27 1100 1550 1800

M 27x2 1150 1650 1950

M30 1450 2100 2450

NOTE

The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head.

Pos : 23.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

65

Maintenance

Pos : 23.13 /Ü berschriften/Ü berschriften 2/A-E/Anzugs drehmomente über Innensechs kant @ 45\mod_1277106415765_78.doc @ 411230

10.4 Tightening Torques (Countersunk Screws)

Pos : 23.14 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente über Innens ec hs kant @ 45\mod_1277106232328_78.doc @ 411205

The tightening torque M

A

is stated in Nm

(unless otherwise indicated).

A = Thread size

(The stability class can be seen on the head of the screw.)

NOTE

A

Ø MA (Nm)

M 4

2.5 3.5 4.1

M 5

4.7 7 8

M 6

8 12 15

M 8

20 29 35

M 10

23 39 58 67

M 12

34 68 100 116

M 14

108 160 188

M 16

168 248 292

M 20

340 488 568

A

BM 400 0234

Pos : 23.15 /Ü berschriften/Ü berschriften 3/A-E/Abweic hendes Drehmoment @ 0\mod_1196950054171_78.doc @ 15312

The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head.

10.4.1 Deviating Torque

Pos : 23.16 /BA/Wartung/Selbstfahr er/Gr undmasc hine/Abweic hendes Drehmoment Eas yCut @ 3\mod_1204885737515_78.doc @ 73465

Screws / nuts

Pos : 23.17 /BA/Wartung/Muttern und Sc hrauben (50h) anzi ehen @ 0\mod_1196949864530_78.doc @ 15293

MA [Nm]

Nut for cutting disc flange

Nut for shear protection (rotary hub)

Bearing housing for cutting disc

Bearing housing for blade drum

850

300

50

50

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

Pos : 23.18 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

66

Maintenance

Pos : 23.19 /Ü berschriften/Ü berschriften 2/F-J/Füll mengen und Sc hmier mittel bez eic hnungen der Getriebe @ 0\mod_1196951094046_78.doc @ 15335

10.5

Pos : 23.20 /BA/Wartung/Tabellen/M ähwer ke/Tabelle F üll mengen EC 7540/9140 @ 11\mod_1223467719225_78.doc @ 147034

Filling Quantities and Lubrication Designations for Gearboxes

Filling

Quantity

[litres]

Filtered oils

Brand name

Main gearbox

Main gearbox (cross conveyor)

1.7

2.2

Speed gearbox (CV machines)

Mower Drive Gearbox

Cutter bar EasyCut 7540

Cutter bar EasyCut 9140

Cutter bar EasyCut 9140 CV

Pos : 23.21 /BA/Wartung/Zei tinter valle an den Getri eben @ 0\mod_1196951919921_78.doc @ 15373

2 x 1.9 l

2 x 0.4

2 x 6.0 l

2 x 7.0 l

2 x 7.0 l

SAE 90

10.5.1 Oil Level Check and Oil Change Intervals (Gearboxes)

Bio-degradable lubricants

Brand name

On request

Pos : 23.22 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Note - Oil level check and oil change (gearboxes) and lubricating the machine

Effect: Long expected service life of machine

• First oil change on all gearboxes after 50 operating hours, then every 200 operating hours (but at least once a year).

Before using the machine always check the oil level.

With bio-degradable oils the changing intervals must be complied with absolutely because of ageing of the oils.

67

Maintenance

Pos : 23.23.1 /Ü berschriften/Ü berschriften 2/F-J/H auptgetriebe @ 0\mod_1197005740033_78.doc @ 15416

10.6 Main gearbox

Pos : 23.23.2 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild H auptgetriebe EC 7540/9140 @ 11\mod_1223468187241_78.doc @ 147078

Fig. 35

Pos : 23.23.3 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649

Oil level check:

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Unscrew the inspection screw (1)

Oil level up to bore hole (1)

If necessary, top up the oil (SAE 90)

Screw the check screw (1) back in.

Pos : 23.23.4 /BA/Wartung/Öl kontrolle_Wechsel/Öl wechs el Versi on3 @ 1\mod_1201255900073_78.doc @ 52826

Pos : 23.23.5 /BA/Wartung/Öl kontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.doc @ 15531

Oil change:

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Screw out the oil drain plug (2)

Collect the used oil in a suitable drip pan

Screw in the oil drain plug (2)

Top up the oil (3) (oil level up to hole (1))

Screw the inspection screw (1) and locking screw (3) back in.

Pos : 23.23.6 /BA/Wartung/Öl kontrolle_Wechsel/Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc @ 15550

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Note

The used oil must be disposed of correctly

Pos : 23.24 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

68

Pos : 23.25.1 /Ü berschriften/Ü berschriften 2/P-T/Schaltgetriebe @ 0\mod_1197010889455_78.doc @ 15766

10.7 Speed gearbox

Pos : 23.25.2 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV @ 11\mod_1223444731538_0.doc @ 146416

(EasyCut 9140 CV)

Pos : 23.25.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild Sc haltg etriebe EC 280/320 C V-Q @ 10\mod_1221554742026_78.doc @ 135282

Maintenance

EC-1-101

Figure 36

Pos : 23.25.4 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649

Oil level check:

Pos : 23.25.5 /BA/Wartung/Öl kontrolle_Wechsel/Öl wechs el Versi on1 ( Bel üftungsfilter) @ 0\mod_1197010026283_78.doc @ 15747

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Unscrew the inspection screw (1)

Oil level up to bore hole (1)

If necessary, top up the oil (SAE 90)

Screw the check screw (1) back in.

Oil change:

Pos : 23.25.6 /BA/Wartung/Öl kontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.doc @ 15531

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Screw out the screw plug (2).

Collect the used oil in a suitable drip pan

Screw in the screw plug (2)

Fill oil (3) (oil level up to hole (1))

Screw the inspection screw (1) and ventilation filter (3) back in.

Pos : 23.25.7 /BA/Wartung/Öl kontrolle_Wechsel/Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc @ 15550

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Note

The used oil must be disposed of correctly

Pos : 23.26 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

69

Maintenance

Pos : 23.27.1 /Ü berschriften/Ü berschriften 2/K-O/M äherantri ebsg etriebe @ 9\mod_1221045800746_78.doc @ 131475

10.8 Mower Drive Gearbox

Pos : 23.27.2 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 7540/9140 @ 11\mod_1223453159866_0.doc @ 146591

(EasyCut 7540, EasyCut 9140)

Pos : 23.27.3 /BA/Wartung/Öl kontrolle_Wechsel/M ähwer ke/Bild M äher antriebsgetriebe EC 280/320 @ 9\mod_1221045935246_78.doc @ 131519

EC-170-1

Figure 37

Pos : 23.27.4 /BA/Wartung/Öl kontrolle_Wechsel/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc @ 15649

Oil level check:

Pos : 23.27.5 /BA/Wartung/Öl kontrolle_Wechsel/Öl wechs el Versi on5 @ 9\mod_1221047052043_78.doc @ 131562

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Unscrew the inspection screw (1)

Oil level up to bore hole (1)

If necessary, top up the oil (SAE 90)

Screw the check screw (1) back in.

Oil change:

Pos : 23.27.6 /BA/Wartung/Öl kontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.doc @ 15531

For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)".

Screw out the oil drain plug (1)

Collect the used oil in a suitable drip pan

Screw in the oil drain plug (1)

Top up the oil (2) (oil level up to hole (1))

Pos : 23.27.7 /BA/Wartung/Öl kontrolle_Wechsel/Altöl ordnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc @ 15550

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for

Gearboxes"

Note

The used oil must be disposed of correctly

Pos : 23.28 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

70

Maintenance

Pos : 23.29.1 /Ü berschriften/Ü berschriften 2/K-O/Ölstands kontroll e und Ölwec hs el am Mähhol m @ 0\mod_1197017549815_78.doc @ 15963

10.9

Pos : 23.29.2 /Ü berschriften/Ü berschriften 3/K-O/Öl kontr olle @ 0\mod_1197021908190_78.doc @ 16120

Oil level check and oil change on the cutter bar

10.9.1 Checking the oil level

Pos : 23.29.3 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Sc hnell rotier ende Messer teller /Mess ertr ommel _2 @ 0\mod_1197022569252_78.doc @ 16165

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Lower guards. Nobody should be in the danger zone around the machine.

Pos : 23.29.4 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Sc hnell rotier ende Messer teller /Mess ertr ommel n_1 @ 0\mod_1197017696736_78.doc @ 16001

Pos : 23.29.5 /BA/Wartung/Mähwerke/Öl kontr olle Mähhol m Eas ycut EC 280/320 @ 9\mod_1221047992481_78.doc @ 131607

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

• The cutting discs/blade drums continue to run!

• Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos : 23.30 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-003

Fig. 38

Allow the machine to run briefly.

Wait until cutting discs/blade drums have come to a complete stop.

Move the cutter bar into transport position.

Check the oil level before every use

Remove the oil level inspection screw (1) from the cutter bar.

The oil level must be up to the bore hole. If required, top up the oil (SAE 90)

Screw in the oil level inspection screw (1) again and tighten securely.

71

Maintenance

Pos : 23.31.1 /Ü berschriften/Ü berschriften 2/K-O/Kontr olle der Mähkling en und Messer hal ter ung @ 0\mod_1197265641329_78.doc @ 16323

10.10 Checking the Cutter Blades and Blade Holder

Pos : 23.31.2 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Fehlende und besc hädigte M ähkli ngen und M ähkli ngenhalterungen @ 0\mod_1197265722813_78.doc @ 16342

Warning! - Missing and damaged cutter blades and cutter blade retainers.

Effect: Danger to life, serious injuries or damage to the machine

• Check cutter blades at least once per day and

• check retaining bolts every time you change the blades or after contact with foreign objects.

Immediately replace missing or damaged cutter blades and cutter blade retainers

Pos : 23.31.3 /Ü berschriften/Ü berschriften 3/K-O/M ähkli ngen @ 0\mod_1197265959110_78.doc @ 16361

10.10.1 Cutter Blades

Pos : 23.31.4 /BA/Wartung/Mähwerke/Di e Bohrung der M ähklingen kann sich durc h Versc hleiß aufweiten. @ 10\mod_1221048982715_78.doc @ 131675

The borehole on the cutter blades may spread due to wear.

Pos : 23.31.5 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Zu g eringe Materials tär ke an den M ähkli ngen_neu @ 3\mod_1204727167898_78.doc @ 72588

Danger! - Insufficient thickness of material on the cutter blades.

Pos : 23.31.6 /BA/Wartung/Mähwerke/M ähklingen beids eitig verwenbar_neu @ 3\mod_1204728012601_78.doc @ 72608

Effect: Danger to life or serious injuries.

• The cutter blades must be replaced at the latest when the wear limit is reached (see mark (1) on the cutter blade; dimension a less than or equal to 7 mm). a

Pos : 23.31.7 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

1

EC 253 0

Fig. 39

Note - The cutter blades can be turned around and used on both sides.

• When cutter blades are missing or damaged, they must be replaced as a complete set.

This prevents dangerous unbalanced rotation

72

Maintenance

Pos : 23.31.8 /BA/Wartung/Mähwerke/M ess ersc hraubversc hluss @ 0\mod_1197267907375_78.doc @ 16425

10.10.2 Blade screw connection

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

At every blade changing check the thickness of the holding bolts material.

Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

Pos : 23.31.9 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 40 min. 14 mm

EC-240-0

73

Maintenance

Pos : 23.31.10 /BA/Wartung/M ähwer ke/M ess erschnellversc hlus s @ 0\mod_1197268087875_78.doc @ 16444

10.10.3 Blade Quick-Fit Device

Danger! - Insufficient thickness of material on the retaining bolts.

Effect: Danger to life or serious injuries.

At every blade changing check the thickness of the holding bolts material.

Damage or worn retaining bolts must always be replaced by sets on each cutting disc/blade drum!

The material thickness of the retaining bolts must not be less than 14 mm at the weakest point.

• The material thickness of the leaf spring must not be less than 3 mm at the weakest point.

Pos : 23.31.11 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 41 min. 14 mm EC-239-0

74

Maintenance

Pos : 23.31.12 /BA/Wartung/M ähwer ke/R egel mäßig e Kontroll e der Blattfeder n @ 0\mod_1197268274609_78.doc @ 16464

10.10.4 Periodical Inspection of the Leaf Springs

Danger! - Worn application seam on the leaf springs.

Effect: Danger to life or serious injuries.

Check the leaf springs for damages at least once a day or after contact with foreign objects.

The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point.

1 1

Pos : 23.31.13 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

EC 225 0

Fig. 42

Note

Use only original Krone spare parts to replace the leaf springs.

75

Maintenance

Pos : 23.31.14 /BA/Wartung/M ähwer ke/R egel mäßig e Kontroll e der M ess erteller bz w. -trommeln @ 0\mod_1197268487390_78.doc @ 16483

10.10.5 Periodical Inspection of the Cutting Discs / Blade Drums

Danger! - Deformed Cutting Discs / Blade Drums

Effect: Danger to life or serious injuries.

Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects.

In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded.

1

A

Pos : 23.31.15 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-211

Fig. 43

Note

The cutting discs or drums must be replaced by Original Krone spare parts only.

76

Maintenance

Pos : 23.31.16 /BA/Wartung/M ähwer ke/Versc hleis sgrenz e für Aus waschungen @ 0\mod_1197268738875_78.doc @ 16502

10.10.6 Abrasion Limit

Danger! - Abrasion on the cutting discs / blade drums

Effect: Danger to life or serious injuries.

• The abrasion limit (2) will be achieved if the min. material thickness of 3 mm is no longer given.

2

Pos : 23.31.17 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

2

EC-226-0

Fig. 44

Note

If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts .

77

Maintenance

Pos : 23.31.18 /Ü bersc hriften/Ü bersc hriften 2/K- O/Messer wec hsel an M ess ertell ern @ 0\mod_1197269068562_78.doc @ 16521

10.11 Blade Changing on Cutting Discs

Pos : 23.31.19 /BA/Sic her hei t/Gefahrenhi nweis e/M ähwer ke/Schnell roti erende Mess erteller/M ess ertrommeln_1 @ 0\mod_1197017696736_78.doc @ 16001

Pos : 23.31.20 /BA/Sic her hei t/Gefahrenhi nweis e/M ähwer ke/Sich lös ende M ähkli ngen @ 0\mod_1197269483265_78.doc @ 16540

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

Switch off the engine and remove the ignition key.

The cutting discs/blade drums continue to run!

Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Danger! - Cutter blades coming loose

Effect: Danger to life or serious injuries.

• After changing the blades check that they fit perfectly and that they can move freely.

Whenever a blade is changed, also inspect the fasteners and replace them, if necessary!

Always replace missing and damaged blades in sets to prevent unbalanced rotation!

• Never mount unevenly worn blades on a drum/disc!

Pos : 23.31.21 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

78

Pos : 23.31.22 /Ü bersc hriften/Ü bersc hriften 3/K- O/Messersc hr aubverschl uß @ 0\mod_1197270941296_78.doc @ 16578

10.11.1 Blade Screw Connection

Pos : 23.31.23 /BA/Wartung/M ähwer ke/Bes chr eibung M ess er wec hs el M ess erschr aubversc hluss (2010-09-28 10:19:13) @ 0\mod_1197270197046_78.doc @ 16559

Maintenance

Pos : 23.31.24 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-0-250

Fig. 45

Note

Clean the area.

Remove damaged or worn blades.

To fit the blades, insert the blade (5) between the wear plate (2) and the cutting disc (1).

Insert the retaining bolt (3) from below through the wear plate, the blade and the cutting disc.

Place the hex nut (4) on the retaining bolt from above and tighten it firmly. (for tightening torque see chapter entitled "Torques")

Repeat this process for all blades, even on the blade drums.

After fitting the blades, fold the protective device down again.

The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

79

Maintenance

Pos : 23.31.25 /Ü bersc hriften/Ü bersc hriften 3/K- O/Messersc hnell versc hluß @ 0\mod_1197271019859_78.doc @ 16597

10.11.2 Blade Quick-Fit Device

Pos : 23.31.26 /BA/Wartung/M ähwer ke/Bes chr eibung M ess er wec hs el M ess erschnellversc hlus s @ 0\mod_1197271100500_78.doc @ 16616

2 3 4

Pos : 23.31.27 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

5

EC-251-0

Fig. 46

Note

Clean the area.

Remove damaged or worn blades.

Push the special tool (1) {blade key} between the cutter disc (4) and leaf spring (3) and press down with one hand.

Guide a new blade (2) onto the retaining bolt and allow the blade key to return upwards.

After fitting the blades, fold the protective device down again.

The cutter blades of anticlockwise rotating cutting discs / blade drums are different than those of clockwise rotating ones. Make certain the direction of rotation is correct when installing!

The arrow on the cutter blades must match the direction of rotation of the corresponding cutting discs / blade drums.

The hex nut (4) used to secure the retaining bolts must not be used more than once.

Order No. for clockwise rotating blade: 139-889

Order No. for anticlockwise rotating blade: 139-888

80

Maintenance

Pos : 23.31.28 /BA/Wartung/M ähwer ke/Stoß kanten erneuern @ 0\mod_1197271320468_78.doc @ 16636

10.12 Replacing the linings

Caution! - If the linings are checked irregularly.

Effect: Damage to the machine

Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary!

Adjust the welding current and the welding material to the cutter bar material and to the lining or carry out a trial welding if necessary.•

EC-0-012

Fig. 47

Open the welding seams of the old lining.

Remove the lining

Deburr the contact surface.

Pos : 23.32 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

EC-252-0

Fig. 48

Adapt the new lining (3).

Weld short I seams on the upper surface of the cutter bar in the areas marked (1) (each should be approx. 30 mm).

Do not weld the edges (2).

On the lower surface of the cutter bar, weld the lining (3) to the cutter bar along the whole length in area (5).

Do not weld the edges (4).

81

Maintenance

Pos : 23.33.1 /Ü berschriften/Ü berschriften 2/K-O/Kreis elnabe mi t Schersic her ung ( opti onal) @ 4\mod_1213097920976_78.doc @ 86356

10.13 Rotary hub with shear fuse (optional)

Pos : 23.33.2 /BA/Wartung/Mähwerke/Sc hersic herung/Bild Mähhol m Aufstellung ec 9140_7540 @ 15\mod_1232447963448_78.doc @ 173966

Fig. 49:

Pos : 23.33.3 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

82

Maintenance

Pos : 23.33.4 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Sc hnell rotier ende Messer teller /Mess ertr ommel n_1 @ 0\mod_1197017696736_78.doc @ 16001

Danger! - Rapidly rotating cutting discs/blade drums.

Effect: Danger to life or serious injuries.

• Switch off the engine and remove the ignition key.

The cutting discs/blade drums continue to run!

Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop.

Pos : 23.33.5 /BA/Wartung/Mähwerke/Sc hersic herung/Legende M ähhol m Aufstellung Eas yC ut´s @ 4\mod_1213098609195_78.doc @ 86463

Explanation of abbreviations:

A= Direction of rotation "A" to the middle

B= Direction of rotation "B" in pairs

RZ= Central bearing housing (clockwise threading), without identifying groove.

RE= Eccentric bearing housing (clockwise threading, without identifying groove).

LZ= Central bearing housing (anticlockwise threading), with identifying groove.

LE= Eccentric bearing housing (anticlockwise threading), with identifying groove.

Pos : 23.33.6 /BA/Wartung/Mähwerke/Sc hersic herung/Besc hrei bung Schersicherung @ 3\mod_1204205493155_78.doc @ 69964

For protection against overload on the mowing units, the rotary hubs (1) are secured with nuts

(2) and shear pins (3).

If the machine strikes obstacles (for example stones), the 2 shear pins in the rotary hub will be sheared off. The rotary hub and nut turn upward on the pinion shaft.

The cutting discs or drums which move crop to the left (as seen in the direction of travel)

(LE/LZ) have left-handed threading.

The cutting discs or drums which move crop to the right (in the direction of travel)

(RE/RZ) have right-handed threading.

To distinguish between right-hand (clockwise) threading (RE/RZ) and left-hand (anti-clockwise) threading (LE/LZ), the nuts (2) and pinion shaft (4) for left-hand threading (LE/LZ) have a distinctive grove (a, b).

Left-handed (LE/LZ) nuts (2) have distinctive grooves (a) on the bevel.

Left-handed (LE/LZ) pinion shafts (4) have a distinctive groove (b) on the face.

Pos : 23.33.7 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

83

Maintenance

Pos : 23.33.8 /BA/Wartung/Mähwerke/Sc hersic herung/Nac h dem Absc heren Eas yCut @ 3\mod_1204205154608_78.doc @ 69944

10.13.1 After Shearing Off

Caution! - Correct installation position of the bearing housing not observed.

Effect: Damage to the machine

Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).

Left rotating (LE/LZ) cutting discs and drums always have left-handed pinion shafts and nuts (with groove mark on the pinion shaft and nut).

7

8 a

9

2

3

3a

3a

3

3a

4 d b c

1

10

EC-255-0

Fig. 50:

84

Pos : 23.34 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Maintenance

Remove the cutting disc or drum.

Remove retaining ring (7).

Unscrew the hexagon head bolts (8).

Use the special key (10) included with delivery to remove the nut (2).

Remove the hub (1).

Remove the damaged shear pins (3).

Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts.

Fill the space above the bearing with grease (c).

Place the hub on the pinion shaft.

Drive the new shear pins (3) through the hub (1) and shaft (4).

Note - Note the position of the shear pins!

Drive the shear pins (3) into the hole from outside until the end of the pin reaches the surface of the hub (d). he slots of the shear pins (3) must be mounted facing each other horizontally (see detail

(I)).

Install the nut (2) using the special key (10) included with delivery (tighten to a tightening torque of 300 Nm).

Install and tighten the hexagon head bolts (8) with detent edged washers.

Install the retaining ring (7).

Install the cutting disc (5) or blade drum (6).

85

Maintenance – lubrication chart

Pos : 23.35.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Sc hmi erpl an @ 0\mod_1197359304198_78.doc @ 18232

11

Pos : 23.35.2 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Si cherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134

Maintenance – lubrication chart

11.1 Special Safety Instructions

Pos : 23.35.3 /BA/Sic herheit/Gefahrenhinweise/Mähwerke/Gefahr Wartung allgemei n Eas yCut @ 11\mod_1223620198301_78.doc @ 148349

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

• Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

Switch off the PTO and disengage it.

After repair, maintenance, cleaning work or technical modifications are complete, mount all protective coverings and safety devices again properly.

Avoid skin contact with oils, greases, cleaning agents and solvents.

In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

All other safety instructions must also be followed to avoid injuries and accidents.

Pos : 23.35.4 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

86

Pos : 23.35.5 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwell e @ 0\mod_1199781879794_78.doc @ 34542

11.2 PTO shaft

Pos : 23.35.6 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 7540 / Eas yC ut 9140 Shift @ 11\mod_1223444696991_0.doc @ 146394

EasyCut 7540 / EasyCut 9140 Shift

Pos : 23.35.7 /BA/Sonderauss tatung/Eas yC ut/Absc hmier en Gelenkwelle Eas yCut 100 h @ 44\mod_1275544141265_78.doc @ 392033

Maintenance – lubrication chart

Fig. 51

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

Pos : 23.35.8 /Abkürz ungen /Abkürz ung en spr ac hneutral/Eas yC ut/Eas yCut 9140 CV / Eas yC ut 9140 C V C ollect @ 44\mod_1275545660375_0.doc @ 392161

EasyCut 9140 CV / EasyCut 9140 CV Collect

Pos : 23.35.9 /BA/Sonderauss tatung/Eas yC ut/Absc hmier en Gelenkwelle Eas yCut 100 h / 250 h @ 44\mod_1275544870187_78.doc @ 392086

Pos : 23.35.10 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 52

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

87

Maintenance – lubrication chart

Pos : 23.35.11 /Ü bersc hriften/Ü bersc hriften 2/P-T/Sc hmier plan @ 0\mod_1197361829026_78.doc @ 18495

11.3

Pos : 23.35.12 /BA/Wartung/Hi nweis aus Gründen der Übersicht @ 2\mod_1202799283498_78.doc @ 61453

Lubrication Chart

Note

Pos : 23.35.13 /BA/Wartung/Eas yCut/Schmi erpl äne/Sc hmier plan EC 7540/9140 @ 11\mod_1223469752491_78.doc @ 147217

To make the illustration easier to read, the greasing points have only been shown on one side of the machine. The greasing same points are present on the other side of the machine (mirrorimage).

Fig. 53:

*) EasyCut 9140 CV only

**)

Pos : 24 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EasyCut 7540 only

88

EC800018

Placing in Storage

Pos : 25.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nlager ung @ 0\mod_1197385459120_78.doc @ 19966

12

Pos : 25.2 /BA/Einl agerung/Eas yCut/Ei nlag erung allgemein ohne Bereifung @ 3\mod_1204731079008_78.doc @ 72747

Placing in Storage

Before placing the machine in winter storage, clean inside and outside thoroughly. If you use a high-pressure cleaner to do this. do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

Oil all joint points!

Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Use only original KRONE replacement parts.

Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease. Grease the lubrication points on the cross joint and on the bearing rings of the guard tubes.

Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent.

Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings.

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Pos : 25.3 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

89

Before the Start of the New Season

Pos : 25.4 /Übersc hriften/Übersc hriften 1/U-Z/Vor Beginn der neuen Sais on @ 4\mod_1211272647559_78.doc @ 82867

13

Pos : 25.5 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134

Before the Start of the New Season

13.1 Special Safety Instructions

Pos : 25.6 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Gefahr Wartung allgemein Eas yC ut @ 11\mod_1223620198301_78.doc @ 148349

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

• Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

Switch off the PTO and disengage it.

After repair, maintenance, cleaning work or technical modifications are complete, mount all protective coverings and safety devices again properly.

Avoid skin contact with oils, greases, cleaning agents and solvents.

In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

All other safety instructions must also be followed to avoid injuries and accidents.

Pos : 25.7 /Übersc hriften/Übersc hriften 2/P-T/Probel auf @ 0\mod_1196782963921_78.doc @ 14908

13.2

Pos : 25.8 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Pr obel auf Mehrz ahll @ 0\mod_1196782825187_78.doc @ 14889

Test run.

Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

Effect: Danger to life or serious injuries

• The mowing unit must be in working position

• Do not switch on the drives until the mowing units are resting on the ground and you are absolutely sure that neither persons, animals nor objects are in the danger zone.

Start a trial run of the machine only from the driver’s seat.

Pos : 25.9 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

90

Before the Start of the New Season

Pos : 25.10 /BA/Ei nlag erung/Eas yC ut/Vor der Sais aon ohne Bereifung @ 3\mod_1204731533226_78.doc @ 72767

Pos : 25.11 /BA/Ei nlag erung/Eas yC ut/R ei bkupplung lüften vor der Sais on @ 3\mod_1204731645242_78.doc @ 72787

Pos : 25.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Note

Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

Check oil level in the gearbox(es) and top up if necessary.

Check all screws to make certain they are tight or retighten them if necessary.

Check all electrical connection cables and the lighting. Repair or replace if necessary.

Check the entire setting of the machine and correct if necessary.

Re-read the operating instructions thoroughly.

Use vegetable oils and greases.

Vent the friction clutch to release the adhesion of the friction lining.

91

Before the Start of the New Season

Pos : 25.13 /Ü berschriften/Ü berschriften 2/P-T/R eibkuppl ung @ 3\mod_1204782451808_78.doc @ 72905

13.3 Friction Clutch

Pos : 25.14 /BA/Sic herheit/Gefahrenhinweise/Mähwer ke/M anipulation an der R eibkuppl ung @ 3\mod_1204732138258_78.doc @ 72825

Caution! - Manipulation of the friction clutch

Effect: Serious damage to the machine

• Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used.

Pos : 25.15 /BA/Ei nlag erung/Eas yC ut/R ei bkupplung entl üften @ 3\mod_1204732297351_78.doc @ 72885

Pos : 25.16 /BA/Inbetri ebnahme/Eas yCut/Hinweis R ei bkupplung @ 11\mod_1223358975938_78.doc @ 145593

2

1

EC-257-0

Fig. 54

The friction clutch protects the tractor and the machine against damage. It is designed with a permanently adjusted turning torque M

R

. The torque is applied on the housing of the friction clutch (2).

Venting the friction clutch

Tighten the four nuts (1). Block the machine and move the friction clutch manually to the point where it slips through. Loosen the nuts again.

Note - Friction Clutch

Effect: Conserve functionality and increased service life

• The friction clutch (2) must be vented prior to commissioning and once a year prior to harvesting. (See section Before new season "Friction clutch")

Pos : 26 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

92

Special equipment

Pos : 27.1 /Übersc hriften/Übersc hriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.doc @ 61649

14

Pos : 27.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134

Special equipment

14.1 Special Safety Instructions

Pos : 27.3 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Gefahr Wartung allgemein Eas yC ut @ 11\mod_1223620198301_78.doc @ 148349

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).

Effect: Danger to life, injuries or damage to the machine.

• Move the machine to the working position and lower it to the ground

• Switch off the tractor engine and remove the ignition key.

Secure the tractor against accidental start-up and against rolling.

Switch off the PTO and disengage it.

After repair, maintenance, cleaning work or technical modifications are complete, mount all protective coverings and safety devices again properly.

Avoid skin contact with oils, greases, cleaning agents and solvents.

In the event of injuries or burns due to oils, cleaning agents or solvents, contact a doctor immediately.

All other safety instructions must also be followed to avoid injuries and accidents.

Pos : 27.4 /BA/Sonder ausstatung/Eas yCut/H ochschnittkufen @ 3\mod_1204783761105_78.doc @ 72974

14.2 Adjusting Skids

2

1

3

Pos : 28 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

EC-192-1

Fig. 55

Adjusting skids can be used to increase the cutting height (see chapter entitled "Adjusting the cutting height")

To do this, insert the adjusting skids (3) into the glide skids (2) and screw them in place. The adjusting skids must always be mounted underneath the mowing discs that run next to the mower drum.

93

Special equipment

Pos : 29.1 /Übersc hriften/Übersc hriften 2/P-T/Querförderer @ 10\mod_1222328267020_78.doc @ 140070

14.3 Cross conveyor

Pos : 29.2 /Abkürzungen /Abkürzungen s prac hneutr al/Eas yC ut/Eas yC ut 9140 C V @ 11\mod_1223444731538_0.doc @ 146416

(EasyCut 9140 CV)

Pos : 29.3 /BA/Sicher heit/Besc hädigte oder unl esbare Aufkl eber @ 0\mod_1195567214115_78.doc @ 674

Danger ! - Danger zone of the machine

Effect: Danger to life or serious injuries.

Immediately replace damaged or illegible adhesive labels.

Following repair work, always attach appropriate adhesive safety stickers to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

Pos : 29.4 /BA/Sonder ausstatung/Eas yCut/Querför derer/Querför derer T ext allgemein @ 10\mod_1222328367161_78.doc @ 140095

The KRONE cross conveyor is equipped with all the necessary safety devices (protective devices). However, it is not possible to eliminate all the potential hazards on this additional equipment as this would impair the machine's full functional capability. You will find corresponding danger warnings which warn against any remaining dangers on the machine.

Pos : 29.5 /BA/Sicher heit/Sic her heitshi nweise an der Masc hi ne @ 1\mod_1201937861961_78.doc @ 55783

14.4 Safety Instructions on the Machine

The safety instructions on the machine warn of residual risks associated with the machine. They consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters.

Pos : 29.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

94

Pos : 29.7 /BA/Sonder ausstatung/Eas yCut/Querför derer/Lag e der Sicherheits aufkl eber am Querför der er @ 10\mod_1222331106114_78.doc @ 140330

14.5 Position of the Adhesive Safety Stickers on the Cross Conveyor

Special equipment

Fig. 56

95

Special equipment

1)

Hazard due to the rapidly circulating conveyor belt.

Order No. 942 200 1 (2x)

2)

939 472-2

Danger in the swivel range of the cross conveyor.

Order No. 939 472 1 (1x)

3) 4)

While parts are moving, never reach into areas where there is a risk of being crushed.

Order No. 942 196 1 (2x)

Do not stay in the swivel range of raised cross conveyor. Keep your distance.

Order No. 939 471-1 (1x)

942 196 -1

Pos : 29.9 /BA/Sonder ausstatung/Eas yCut/Querför derer/Gefahr Lage der Sicherheits aufkleber an der Mas chi ne beachten @ 10\mod_1222331033192_78.doc @ 140309

Danger! - Failure to observe adhesive safety stickers on the basic machine!

Effect: Danger to life or serious injuries.

Observe also the adhesive safety stickers on the basic machine (see in chapter on Safety

"Position of the Adhesive Safety Stickers on the Machine").

Pos : 29.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

96

Pos : 29.11 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Lage der Hinweis aufkleber am Querförderer @ 10\mod_1222331157411_78.doc @ 140351

14.6 Position of the General Information Labels on the Cross Conveyor

Special equipment

2

1

1

EC800033

Fig. 57

1)

942 320 0 (2x) 600 mm

2)

939 475 1 (2x)

Pos : 29.13 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Hinweis Lag e der Hi nweis aufkl eber an der M asc hine beac hten @ 10\mod_1222331206426_78.doc @ 140373

Caution! - Failure to observe general information labels on the basic machine!

Effect: Damage to the machine.

Observe also the general information labels on the basic machine (see in chapter on Safety

"Position of the General Information labels on the Machine").

Pos : 29.14 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

97

Special equipment

Pos : 29.15 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Allgemein QF B EC 9140 CV @ 11\mod_1223473754178_78.doc @ 147403

14.7 General

The cross conveyors offer the possibility of forming a double swath, a single swath (working with a cross-conveyor belt) or a triple swath (working with a cross conveyor belt). Cross conveyor belts rotated down to the tedder hydraulically from a raised position to form the swaths. During the rotation process, the conveyor belts are automatically turned on. The speed of the conveyor belts can be pre-set with the aid of a rotary potentiometer (4). This setting determines the discharge distance of the crops and thus the resulting swath width. To form three individual swaths, the cross-conveyor belts are rotated up hydraulically. The conveyor belts switch off automatically.

Pos : 29.16 /BA/Sonderauss tatung/Eas yC ut/Querför der er/War nhi nweis Straß enfahrt/Tr ansport EC 9140 C V @ 11\mod_1223474170678_78.doc @ 147425

Warning - Transport / road travel

Effect: Damage to the machine

The cross conveyors must be moved to the working position for transport of the machine.

Before the machine is moved into transport position, the cross conveyors (3) must be moved into working position. This ensures the cross conveyor belts cannot collide with each other during the changeover to transport position.

Pos : 29.17 /Ü berschriften/Ü berschriften 3/F-J/H ydr auli k @ 35\mod_1257935807425_78.doc @ 334930

14.7.1 Hydraulics

Pos : 29.18 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulikansc hluss @ 10\mod_1222333356161_78.doc @ 140459

Connect the hydraulic lines as described in the chapter on Start-up entitled "Connecting the

Hydraulic Lines".

Pos : 29.19 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulikansc hluss Bil d EC 9140 CV QF B @ 11\mod_1223474820850_78.doc @ 147447

2

3

1

4

Fig. 58

Pos : 29.20 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulikansc hluss QF B absenken EC 9140 C V @ 11\mod_1223474943553_78.doc @ 147469

14.7.2 Lowering the cross conveyor belts

Move the flip switch (2) to the "Down" position (see chapter on Operation "Function of switches on the control unit").

Move the flip switch (3) to the "Right" position (see chapter on operation "Function of switches on the control unit").

Control unit (1) (red 1): raises and lowers the left cross conveyor.

The control unit (2) (red 2): raises and lowers the right-hand cross conveyor.

Pos : 29.21 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

EC800038

98

Pos : 29.22 /Ü berschriften/Ü berschriften 3/F-J/Gesc hwindigkeitsr egelung derTr ans portbänder @ 11\mod_1223475772100_78.doc @ 147510

14.7.3 Speed control of transport belts

Pos : 29.23 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Gesc hwindig keitsr egler QFB Bild EC 9140 C V @ 11\mod_1223527197539_78.doc @ 147537

2

3

1

4

Special equipment

EC800038

Fig. 59

Pos : 29.24 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Gesc hwindig keit der Trans portbänder einstellen @ 11\mod_1223475295850_78.doc @ 147491

The rotary potentiometer (4) can be used to adjust the speed of the conveyor belts.

Clockwise = faster

Anticlockwise = slower

Pos : 29.25 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

99

Special equipment

Pos : 29.26 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Ei nstellung Trans portband @ 10\mod_1222333861895_78.doc @ 140480

14.8 Setting Conveyor Belt

The conveyor belt must be tensioned to an expansion of approx. 0.6%.

4

3

EC-202-0

Figure. 60

To do this:

• Loosen the bearing bolts (4) on the right-hand and left-hand sides of the conveyor belt.

• Use the adjustment screws (3) on the right-hand and left-hand sides to relieve the conveyor belt.

Mark the conveyor belt at a distance of a = 1000 mm.

Use the adjustment screws (3) to tighten the conveyor belt until the marks have a dimension of a = 1006 mm .

Tighten the bearing bolts (4) on the right and left (see in Maintenance chapter "Tightening

Torques").

Pos : 29.27 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Leiste am Querföderband ver bog en @ 44\mod_1275989250656_78.doc @ 394468

14.9 Bar on cross conveyor is bent

2 a

1 1

Pos : 29.28 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Fig. 61

If a cross conveyor bar (1) is bent in the outside area by contact with foreign object, the bent area (a) must be cut off close to the nearest rivet (2).

This will prevent further destruction to the bar or cross conveyor bar.

100

Special equipment

Pos : 29.29 /Ü berschriften/Ü berschriften 2/F-J/H ydr auli kanl age @ 0\mod_1197278455041_78.doc @ 16905

14.10

Pos : 29.30 /BA/Sic herheit/H ydrauli k/Arbeiten an der H ydr auli kanlage @ 0\mod_1197279394885_78.doc @ 17063

Hydraulic system

Danger! - Caution with leaking lines

Pos : 29.31 /Ü berschriften/Ü berschriften 3/F-J/Füll mengen und Sc hmier mittel bez eic hnungen @ 35\mod_1257941488816_78.doc @ 334961

Effect: Danger to life, injuries or damage to the machine.

When searching for leaks, use suitable aids, always use suitable tools and wear protective goggles to avoid the risk of injury!

Escaping high-pressure fluids can penetrate the skin and cause serious injury. Therefore, you must depressurise the system before disconnecting lines.

Hydraulic oil escaping from a small opening can barely be seen. Because of this you should use a piece of cardboard or something similar when searching for leaks. Protect your hands and body.

If any fluid penetrates the skin, it must be removed immediately by a doctor who is familiar with this kind of injury; serious infections could otherwise result. Physicians who are not familiar with this area should consult appropriate information from a competent medical source.

Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement lines must comply with the requirements of the device manufacturer.

Ensure that all line connections are tight before the pressure in the system builds up again.

Repair work on the hydraulic system must only be performed by authorised KRONE professional workshops.

14.10.1 Filling Quantities and Lubricant Designations

Pos : 29.32 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Tabelle F üll mengen EC 9140 CV @ 11\mod_1223527492586_78.doc @ 147556

Filling Quantity

[litres]

Filtered oils

Brand name

Oil Tank approx. 15 l

HLP 46 (ISO VG

46)

Pos : 29.33 /BA/Wartung/Zei tinter valle bei Bi oöl en ei nhalten @ 10\mod_1222336982598_78.doc @ 140714

Note - Observe maintenance intervals

On request

Effect: Long expected service life of machine

• With bio-degradable oils always observe the change intervals because of the ageing of the oils.

Pos : 29.34 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

Bio-degradable lubricants

Brand name

101

Special equipment

Pos : 29.35 /Ü berschriften/Ü berschriften 3/K-O/Ölbehälter @ 10\mod_1222335200051_78.doc @ 140543

14.10.2

Pos : 29.36 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Öl behälter Bild EC 9140 @ 10\mod_1222335279161_78.doc @ 140564

Oil Tank

Figure 62

Pos : 29.37 /BA/Sonderauss tatung/Eas yC ut/Querför der er/Bordhydrauli k allgemei n @ 10\mod_1222335092723_78.doc @ 140522

Pressure is supplied to the on-board hydraulic system of the machine through its own hydraulic pump (1). The hydraulic pump (1) is connected to the lower part of the main gearbox by a flange and requires no maintenance.

Pos : 29.38 /BA/Wartung/Öls orte nicht misc hen. @ 10\mod_1222334992520_78.doc @ 140501

Note! - Do not mix different types of oil.

Effect: Damage to the machine

Never mix different types of oil.

Before changing the type of oil, consult customer service. Never use engine oil.

Pos : 29.39 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

102

Pos : 29.40 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulik Öls tands kontr olle Bild EC 9140 @ 10\mod_1222335761098_78.doc @ 140606

Special equipment

Figure 63

Pos : 29.41 /Ü berschriften/Ü berschriften 3/K-O/Öl kontr olle @ 0\mod_1197021908190_78.doc @ 16120

14.10.3 Checking the oil level

Pos : 29.42 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulik- Ölstands kontroll e @ 10\mod_1222335584255_78.doc @ 140585

Check the hydraulic oil level after every 10 operating hours of the cross conveyor.

To do this:

Lower the machine and switch off the engine.

Unscrew and remove the ventilation filter (2) (with measuring rod).

• Use a lint-free cloth to clean the ventilation filter (2) and insert it again completely.

Pull out the ventilation filter (2) again.

The oil level must lie between the min. and max. mark.

Top off with hydraulic oil if necessary.

Screw in and tighten the ventilation filter (2).

Pos : 29.43 /Ü berschriften/Ü berschriften 3/K-O/Öl wec hs el @ 0\mod_1197021941955_78.doc @ 16139

14.10.4 Oil change

Pos : 29.44 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulik- Ölwec hs el @ 10\mod_1222335966973_78.doc @ 140673

Change the hydraulic oil every 500 hours (but at least once a year).

Unscrew and remove the ventilation filter (2) (with measuring rod).

Screw out the oil drain plug (3).

Collect the used oil in a suitable drip pan.

Screw in the oil drain plug (3).

Top up oil (2) (the oil level must lie between the min. and max. mark).

Screw in and tighten the ventilation filter (2).

Pos : 29.45 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165

103

Special equipment

Pos : 29.46 /BA/Sonderauss tatung/Eas yC ut/Querför der er/H ydr aulikölfilter ersetzen EC 9140 @ 10\mod_1222336185786_78.doc @ 140695

14.10.5 Replacing the hydraulic oil filter

Pos : 30 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

Figure 64

Note

Ensure total cleanliness when changing the filter

Properly dispose of filter cartridge that was removed

Replace the hydraulic oil filter before every season (but at least once year)

Unscrew the screw cover (1).

Lift the filter insert (2) and allow hydraulic oil to drip out.

Remove the filter insert and dispose of it correctly.

Moisten the seal surface of the new filter insert with oil and set it in place.

Tighten the screw cover (1).

EC800044

104

Pos : 31.1 /Übersc hriften/Übersc hriften 1/A-E/Anhang @ 1\mod_1202278612285_78.doc @ 58360

15

Pos : 31.2 /Übersc hriften/Übersc hriften 2/F-J/H ydrauli ksc haltplan @ 11\mod_1223527787398_78.doc @ 147580

Appendix

15.1

Pos : 31.3 /Übersc hriften/Übersc hriften 3/K-O/ohne Querförderband @ 11\mod_1223527851133_78.doc @ 147603

Hydraulic System Circuit Diagrams

15.1.1 Without cross conveyor belt

Pos : 31.4 /BA/Anhang/Eas yCut/H ydrauli ksc hal tpl an/H ydr aulikschalpl an ohne Quer föder band @ 11\mod_1223527962273_78.doc @ 147648

Appendix

Fig. 65:

Pos : 31.5 /Übersc hriften/Übersc hriften 3/K-O/mit Querförderband @ 11\mod_1223527916633_78.doc @ 147625

15.1.2

Pos : 31.6 /BA/Anhang/Eas yCut/H ydrauli ksc hal tpl an/H ydr aulikschalpl an mit QFB @ 11\mod_1223528079148_78.doc @ 147669

With cross conveyor belt

150 100 138 00

Fig. 66:

Pos : 31.7 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165

150 100 141 00

105

Appendix

Pos : 31.8 /Übersc hriften/Übersc hriften 2/A-E/El ektr osc haltpl an @ 11\mod_1223544391539_78.doc @ 147914

15.2

Pos : 31.9 /BA/Anhang/Eas yCut/Schaltpläne EC 7540/9140 @ 11\mod_1223631730676_78.doc @ 148415

Electrical circuit diagram

You will find the circuit diagrams listed below in the Appendix

1 Circuit diagram with cross conveyor belt (150 100 095)

2 Circuit diagram without cross conveyor belt (150 100 096)

===== Ende der Stüc kliste =====

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A

Abrasion Limit ..................................................... 77

Adjust overcut (EC 9140 Shift) ........................... 53

Adjustable throttles ............................................. 57

Adjusting Skids ................................................... 93

Adjusting the Compensation Springs ................. 56

Adjusting the conditioner plate ........................... 59

Adjusting the cutting height ................................ 52

Adjusting the Guards .......................................... 54

Adjusting the lateral suspension arm .................. 47

Adjusting the swath width ................................... 61

Adjusting the Tedder Speed ............................... 58

Adjustment for Swathing ..................................... 61

Affixing the Adhesive Safety and Information

Labels ............................................................. 23

After Shearing Off ............................................... 84

Attached devices ................................................ 14

B

Bar on cross conveyor is bent .......................... 100

Before mowing .................................................... 44

Before the Start of the New Season ................... 90

Blade Changing on Cutting Discs ....................... 78

Blade Quick-Fit Device ................................. 74, 80

Blade screw connection ...................................... 73

Blade Screw Connection .................................... 79

C

Checking the Cutter Blades and Blade Holder ... 72

Checking the transport interlock ......................... 40

Clutching points .................................................. 25

Commissioning ................................................... 24

Connecting the electrical controls ....................... 32

Connecting the hydraulic lines ............................ 29

Contact.................................................................. 8

Cross conveyor ................................................... 94

Cutter Blades ...................................................... 72

D

Dangers in Case of Non-compliance with the

Safety Instructions ......................................... 12

Detaching the machine ...................................... 50

Deviating Torque ................................................ 66

Driving and Transport ........................................ 37

E

Electrical circuit diagram .................................. 106

F

Filling Quantities and Lubricant Designations . 101

Filling Quantities and Lubrication Designations for

Gearboxes ..................................................... 67

First installation .................................................. 24

Folding down the Safety Device ........................ 45

Friction Clutch .................................................... 92

From transport into working position .................. 43

Front guards ....................................................... 55

Function of the switches on the control unit ...... 42

H

Headland Position .............................................. 48

Hydraulic system ........................................ 16, 101

Hydraulic System Circuit Diagrams ................. 105

Hydraulics .................................................... 29, 98

I

Identification Plate ................................................ 9

Identifying Symbols in the Operating Instructions

....................................................................... 11

Inadmissible Modes of Operation ...................... 18

Information Required for Questions and Orders .. 9

Install the PTO shaft .......................................... 35

Intended Use ...................................................... 10

Intermediate PTO shaft ...................................... 35

Introduction .......................................................... 8

L

Lateral guards .................................................... 54

Lighting .............................................................. 33

Lighting connection ............................................ 33

107

Lubrication Chart ................................................ 88

M

Main gearbox ...................................................... 68

Maintenance ................................................. 17, 64

Maintenance – lubrication chart .......................... 86

Mounting onto the Tractor............................. 25, 28

Mower Drive Gearbox ......................................... 70

O

Oil Level Check and Oil Change Intervals

(Gearboxes) .................................................... 67

Oil level check and oil change on the cutter bar . 71

Oil Tank............................................................. 102

Operation ............................................................ 41

P

Parking ................................................................ 51

Periodical Inspection of the Cutting Discs / Blade

Drums ............................................................. 76

Periodical Inspection of the Leaf Springs ........... 75

Personnel Qualification and Training .................. 12

Placing in Storage ............................................... 89

Position of the Adhesive Safety Stickers on the

Cross Conveyor .............................................. 95

Position of the Adhesive Safety Stickers on the

Machine .......................................................... 20

Position of the General Information Labels on the

Cross Conveyor .............................................. 97

Position of the General Information Labels on the

Machine .......................................................... 22

PTO operation .................................................... 15

PTO shaft ................................................26, 34, 87

Purpose of Use ..................................................... 8

R

Re-Ordering the Adhesive Safety and Information

Labels ............................................................. 23

Replacing the hydraulic oil filter ....................... 104

Replacing the linings .......................................... 81

Rotary hub with shear fuse (optional) ................ 82

S

Safety ................................................................. 11

Safety Instructions and Accident Prevention

Regulations .................................................... 13

Safety Instructions on the Machine .................... 94

Safety-conscious work practices ....................... 12

Setting Conveyor Belt ...................................... 100

Setting of the pole protection mechanism ......... 60

Settings .............................................................. 52

Spare Parts ........................................................ 65

Special equipment ............................................. 93

Speed gearbox ................................................... 69

Start-up .............................................................. 28

Switching from working position to transport position ........................................................... 38

Swivelling parking support into transport position

................................................................. 36, 46

T

Technical data .................................................... 10

Test run .............................................................. 90

Test run .............................................................. 64

Tightening Torques ............................................ 65

Tightening Torques (Countersunk Screws) ....... 66

Tyres .................................................................. 16

U

Unauthorised Conversion/Modification and Spare

Parts Production ............................................ 18

W

Wide spreading .................................................. 62

Working in the vicinity of power transmission lines

....................................................................... 18

108

.

. . konsequent, kompetent

Maschinenfabrik

Bernard Krone GmbH

Heinrich-Krone-Straße 10, D-48480 Spelle

Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0

Fax +49 (0) 59 77/935-339

Internet: http://www.krone.de

eMail: [email protected]

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