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2004 SERVICE MANUAL
Axel Super
Axel Elite
Axel Comp
28209 Avenue Stanford, Valencia, California 91355
661 257-4411 | fax 661 294-4179 |
www.answerproducts.com
Table of Contents
Description
Page
Introduction
3
Glossary of Terms
4
Disassembly Instructions
6
Assembly Instructions
7
Bushing Removal and Installation Instructions
11
Troubleshooting Chart
15
Axel Schematic and Torque Specifications
16
Axel Service Kit Chart
17
Contact Information
Answer Products Customer Service Department
28209 Ave. Stanford
Valencia, CA 91355
Toll Free: (800) 423-0273
Direct: (661) 257-4411
FAX:
(661) 775-1798
E-mail: [email protected]
[email protected]
Web site: www.answerproducts.com
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INTRODUCTION
This manual is intended to guide the user through basic service of Manitou Axel front forks.
Service is supported by the identification of common parts and assemblies that have been
assembled into Service Kits. The purpose of this manual will be to describe conditions that may
drive the need for service and to provide installation instructions for the kits.
Due to the time-consuming nature suspension fork service, at this time our primary focus is to
offer service kits that minimize the amount of downtime and labor involved.
Important information is highlighted in this manual by the following notations:
WARNING
Failure to follow WARNING instructions could result in severe injury or death to the
person inspecting or repairing the suspension fork or the user.
CAUTION
A CAUTION a caution indicates special precautions that must be taken to avoid damage to
the product.
NOTE
A NOTE provides key information to make procedures easier or clearer
GENERAL WARNING: Suspension forks by design can contain preloaded springs, gases
and fluids under extreme pressure and warnings contained in this manual must be
observed to reduce the possibility of injury or possible death. Following these
instructions can help you reduce the risk of being injured. Any questions in regards to the
information in this manual should be directed to Answer Products Customer Service at
(661) 257-4411.
WARNING: Suspension forks uses preloaded spring(s) to provide compression spring
resistance. This system must be relieved of preload prior to servicing. Failure to relieve
air pressure could result in injury or possible death.
CAUTION: Suspension forks use precision machined aluminum and other soft alloy components.
Using correct tools for assembly is essential to prevent damage.
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GLOSSARY OF TERMS
Arch – A support that connects the two outer lower legs of the casting so as to keep them moving
in unison.
Boss – The word used to describe an outer casting that has brake posts for V-brakes or
cantilever brakes.
Bottom Out Bumper – A rubber or elastomer device that absorbs the shock that occurs when a
suspension is compression to its limit.
Bushings – A cylindrical sleeve between a fork stanchion tube (inner leg) and a fork outer
casting (slider), which facilitates the sliding movement between these two parts.
Coil Spring – A coiled piece of metal that acts as a spring to help suspend a fork.
Compression – The phase of the suspension operation in which the wheel travels up, or travels
closer to the frame. The suspension forks reaction to a bump in the trail.
Convertible Travel – A system used to alter the travel of a suspension fork. It requires moving a
travel clip on the compression rod to a different position. This operation is accomplished by
disassembling the fork and physically moving the travel clip on the compression rod.
Crown Steerer Assembly – the stanchion legs (inner legs), the fork crown, and the steer tube
pressed together as one assembly. This assembly is then finished by adding all of the fork
internals and then outer casting (slider).
Drop Out – The end of an outer casting (slider) where the wheel attaches.
Dust Boot – Usually a piece of rubber in the shape of a cylinder with baffles to allow it to
compress as the fork compresses through its travel. Its function is to help keep dirt and water
from getting into the inner legs of the fork.
Fork Crown – The component that joins the stanchion tubes (inner legs) to the steer tube of the
fork.
MCU – (Micro-Cellular Urethane) Special urethane that is filled with tiny air cells that act like
springs when the elastomer is compressed.
No Boss - The word used to describe an outer casting that has no brake posts for V-brakes or
cantilever brakes. This casting is to be used for disk brakes only.
O-Ring – A soft, flexible neoprene or Buna rubber ring with a round cross-section, which is used
for sealing and retention.
Outer Casting – (see Slider)
Preload – A condition of compressing a spring or elastomer before the operating loads are put on
the suspension, so that it provides a stiffer spring rate.
Rebound – The phase of the suspension operation in which the wheel returns to its original
position on the ground after compression.
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Reverse Arch Technology – Also known as RA. It is a system that is designed to move the arch
of a fork to the backside of a fork, rather than the conventional front position. It was designed to
provide greater rotational torque strength to an outer casting (slider), without adding additional
weight to the fork.
SAG – The amount a suspension fork compresses at rest with a normal load (rider’s weight).
Seal – A part, usually neoprene rubber or Buna, that keeps contaminants out and/or working
fluids in.
Spring Rate – The rate at which the resistance of a spring increases as it is compressed.
Slider/Outer Casting – The tube (outer casting leg) of the suspension fork that remains fixed to
the wheel. It slides up and down on the stanchion leg (inner leg).
Stanchion Legs – The suspension tube (inner leg) fixed to the fork crown. It remains stationary
during the operation of the suspension.
Steer Tube – The long cylindrical tube that extends from the top of the fork crown. Its function is
to be inserted into the bicycle head tube and attach the suspension to the bicycle frame.
Top Out Bumper – A rubber, coil spring, or elastomer device that absorbs the shock that occurs
when the load is taken off a suspension so that it is allowed to rebound to its limits
Travel – The amount that a wheel moves between the most compressed and the most extended
states of the suspension
Wiper Seal – A rubber material that is used as a seal to keep dirt and water out of the outer
casting legs. It is not designed to keep air pressure or extreme oil pressure in. Manitou has the
new Evil Genius wiper seals.
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2004 Axel Forks Disassembly and Rebuild Instructions
Disassembly Instructions
Removal of Outer Casting
1. From the left leg dropout (Left when sitting on the bike), use a 4mm hex wrench to
remove the compression rod screw.
2. From the right leg dropout, if the fork has adjustable rebound, the knob will need to be
removed. Remove the 2mm hex screw inside the knob and remove the knob.
3. Use a 8mm hex wrench to turn the damper clockwise until it can be pushed into the
casting.
4. Remove crown/steer/inner leg assembly from the outer leg casting.
Bushing Removal & Installation
Please refer to section on Bushing Removal & Installation.
Removal of Spring and Compression Rod Assembly - Non-Wind Down Travel
Adjust Forks
WARNING This fork uses a preloaded coil spring provide spring resistance. The spring
must be relieved of its preload prior to servicing. Failure to do so could result in injury or
possible death.
1. Turn spring preload adjuster knob counter clockwise until it stops. Remove 2mm hex
screw on spring preload adjuster knob and remove knob on the top left side of the fork.
2. Remove preload adjuster using 18mm socket.
3. Compress fork and remove the spring preload and spring assy.
4. Remove rubber bumper and clip on compression rod.
5. Turn crown/steer upside down to allow the comp rods to fall out of the inner legs.
Removal of Spring and Compression Rod Assembly - Wind Down Travel Adjust
Forks
1. Turn travel adjust knob (clear plastic knob on top of the left side of the crown) in a
counterclockwise direction until it stops. This insures that the fork is in its longest travel
and reduces any spring preload on the fork.
2. Remove the 2mm Allen screw from the knob. Use a 28mm socket to unscrew the top cap
assembly from the crown.
3. Pull spring out of inner leg. If spring will not come out, you must take the outer casting off
of inner legs (refer to Removal of Outer Casting instructions). Then remove the end cap
from the bottom of the left leg and remove the Wind Down compression rod assembly
and spring as a single unit through the bottom of the leg. You will find that on earlier
production fork models, that there is a nylon washer at the top of the compression rod
assembly that is holding the spring in place. Hold the spring in one hand and the
compression rod assembly in your other hand and pull the apart from each other at a
slight angle to each other. Once you have the two apart, remove the Allen bolt on top of
the compression rod with a 4mm Allen wrench and remove the nylon washer (Fig 2). Reinstall the bolt without the washer, it will not affect the operation of the Wind Down
mechanism and insure that you will not have to take the whole fork apart in the future to
change ride kit springs. (Note: the spring that you remove should have another spring
(booster spring) intertwined within it)
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Removal of Compression Damping Assembly
Forks with FFD (non-adjustable) Damping
1. Remove top leg cap (FFD Assy) on right hand side using 27mm socket.
2. Pour old oil out of the top of the fork, then compress fork upside down over oil drain pan
3-5 times to get oil out from under rebound piston and discard appropriately.
Forks with Adjustable Compression/Lockout Damping
1.
2.
3.
4.
Remove the 2mm fixing screw on top of the damper knob on top right side of the fork.
Remove 2 balls and springs from inside the top cap.
Unscrew the compression damping assembly using a 24mm socket.
Pour old oil out of the top of the fork, then compress fork upside down over oil drain pan
3-5 times to get oil out from under rebound piston and discard appropriately.
Removal of Rebound Damping Assembly
1. Unscrew Damper end cap from the bottom of the right leg and then pull out the rebound
damper.
Assembly Instructions
Setting Travel - Non Wind Down Forks
Thicker Clip in slot below flange
Setting fork in short travel:
1. Follow Disassembly steps above.
2. Using pliers, pull thicker clip from top of rod
and install it in slot just below flange.
3. Reassemble assembly and fork as directed
below.
Bottom out clip removed for clarity
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Setting fork in longer travel:
1. Follow Disassembly steps above.
2. Using pliers, pull thicker clip from bottom of
rod and install it in slot just above flange.
3. Reassemble assembly and fork as
directed below
Thicker Clip in slot above flange
Assembly of Rebound Damping Assembly
WARNING All leg caps for Damper and Spring systems must be properly tightened prior to
use. Failure to do so could result in injury or possible death.
1. Install rebound damper into bottom of right leg and tighten per the Axel Schematic and
Torque Specification Table. Slide the black rubber bottomout up the shaft until it contacts
the damper cap. This will assist later during assembly of the outer leg casting to the
damper shaft.
Assembly of Compression Damping Assembly - Non-Adjustable FFD
WARNING All top caps for Damper and Spring systems must be properly tightened prior to
use. Failure to do so could result in injury or possible death.
1. Put a little bit of Prep M grease (Ref Answer Products PN 85-0031) on o-ring found on
the lower piston of the FFD assembly.
2. Install the FFD Assy into the top right hand of the crown/steer using a 27mm socket.
Tighten per the Axel Schematic and Torque Specification Table.
Assembly of Compression Damping Assembly - Adjustable Compression/Lockout
WARNING All top caps for Damper and Spring systems must be properly tightened prior to
use. Failure to do so could result in injury or possible death.
1. Fill right leg with damping oil using 5wt Motorex fork oil (Ref Answer Products PN 850023) to the height noted in the Axel Schematic and Torque Specification Table. Cover
the opening at the top of the right leg of the crown/steer with a rag and cycle the fork six
times. Recheck oil level and add/drain to meet the level requirement.
2. Put a little bit of Prep M grease (Ref Answer Products PN 85-0031) on the urethane or
brown rubber o-ring found on the lower piston of the Lock out assembly.
3. Twist the Hex shaped aluminum shaft that sticks up from the top cap counter clockwise
until it stops (the system is completely open to oil flow at this point).
4. Using a motion like screwing in a screw. Twist the assy. and apply a little pressure to
insert the piston part of the mechanism past the threads at the top of the inner leg. Then
push the assy. into the leg until the threads on the cap intersect the threads inside the
inner leg, screw the cap. Tighten per the Axel Schematic and Torque Specification
Table.
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5. Once the cap is tightened, twist the Hex shaped shaft clockwise until it stops (this is the
locked out position). Insert the springs into opposite holes in the top cap and then place
the ball bearings on top of the springs (place a little dab of grease on spring to hold ball
bearing in place).
6. Place the adjuster knob onto the hex shaped aluminum shaft and seat it onto the top cap
and ball bearing. Position the adjuster cap so that the lever part of the cap is at the
farthest point to the back of the crown.
7. Insert 2mm fixing screw and tighten to secure the knob. Twist the knob counter clockwise
to activate the fork suspension. Compress the fork several times to circulate the oil
through the system and then activate the Lock out system by moving the lever clockwise
to its stopping point at the back of the crown. The fork should have approximately 5 mm
of progressive travel before it locks out.
Note: This system is a combination of adjustable compression damping that becomes a lock
out. It is fully active when the lever is facing all the way forward (counter clockwise) and
locked out when the lever is facing all the way towards the back of the crown (clockwise).
Installation of Spring, Compression Rod Assembly, and Outer Leg Casting - Non
Wind Down Forks
WARNING All top caps for Damper and Spring systems must be properly tightened prior to
use. Failure to do so could result in injury or possible death.
WARNING When installing the outer Leg Casting to the Crown Steer Assy, Compression
Rod bolts and Damper Shafts must be properly tightened prior to use. Failure to do so
could result in injury or possible death.
1. Screw the compression rod assembly into the crown/steer assy. Make sure that the comp
rod that accepts the 4mm screw is installed in the left leg. Tighten per the Axel Schematic
and Torque Specification Table.
2. Remove rubber fork boots from the casting and slide them onto the inner legs of the
crown/steer assy.
3. Lightly grease the bushings on the inside of the outer leg casting and on the lower portion
of the inner legs below the boots using a thick grease such as Motorex Bike Grease
2000.
4. Grease spring heavily with Motorex Bike Grease 2000. Install the spring preload and
spring assy into the crown/steer assy.
5. Tighten preload adjuster using 18mm socket and tighten per the Axel Schematic and
Torque Specification Table.
6. Insert 2mm hex screw into spring preload adjuster knob and install knob on the top left
side of the fork.
7. Press inner leg assembly into outer leg casting until comp rod contacts casting.
8. From the left leg dropout, use a 4mm hex wrench to install the compression rod screw
and tighten per the Axel Schematic and Torque Specification Table.
9. From the right leg dropout, use a 8mm hex wrench to turn the compression damper
counterclockwise until it screws into the casting and tighten per the Axel Schematic and
Torque Specification Table.
10. Slide fork boots down and snap over dust seal flange.
11. Lubricate the inner legs through the Microlube ports using Prep-M grease.
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Installation of Spring, Compression Rod Assembly, and Outer Leg Casting - Wind
Down Forks
WARNING All top caps for Damper and Spring systems must be properly tightened prior to
use. Failure to do so could result in injury or possible death.
WARNING When installing the outer Leg Casting to the Crown Steer Assy, Compression
Rod bolts and Damper Shafts must be properly tightened prior to use. Failure to do so
could result in injury or possible death.
1. Drop the compression rod into the crown/steer assy. Make sure that the comp rod
accepts the 4mm screw is installed in the left leg.
2. Remove rubber fork boots from the casting and slide them onto the inner legs of the
crown/steer assy.
3. Lightly grease the bushings on the inside of the outer leg casting and on the lower portion
of the inner legs below the boots using a thick grease such as Motorex Bike Grease
2000.
4. Optional Ride Kits - If you need to adjust to overall ride characteristics either softer or
firmer, purchase and/or install as follows (Kit Part Numbers can be found in the Service
Part section of this manual):
•
•
•
Soft - Remove the Booster Spring
Firm - Purchase Firm Ride Kit and install the Booster Spring
Extra Firm - Purchase Extra Firm Ride Kit and install the Booster Spring
1. To remove the booster spring from the main spring; grasp the flat end of the
booster spring with a pair of needle nose pliers and twist it in a clockwise
direction to unscrew it from the main spring.
2. To install a booster spring into a main spring catch the flat end of the booster
spring under the flat end of the main spring and twist it counterclockwise into the
main spring. Make sure that the booster spring is threaded all of the way down
into and contained by the main spring. Before inserting it back into the inner leg.
5. Generously grease the spring and insert it into the inner leg. The end of the spring needs
to seat onto the top of the compression rod.
6. Insert the wind down top cap assembly into the spring; the "D" shaped portion of the
adjuster assembly must fit into the "D" shaped end of the main spring. Screw the
assembly into the inner leg and tighten per the fastener torque guide at the end of this
manual...
7. Install adjuster knob and 2mm hex screw. Holding the comp rod, turn the knob
counterclockwise until the knob stops. This insures that the fork is in its longest travel
position. If the travel indicator arrow on the crown is not lined up with the maximum travel
point on the indicator dial, turn the knob counterclockwise until the indicator point to
maximum travel. Retighten the compression bolt per the fastener torque guide at the end
of this manual.
8. Press inner leg assembly into outer leg casting until comp rod contacts casting.
9. From the left leg dropout, use a 4mm hex wrench to install the compression rod screw
and tighten per the Axel Schematic and Torque Specification Table. .
10. From the right leg dropout, use a 8mm hex wrench to turn the compression damper
counterclockwise until it screws into the casting and tighten per the Axel Schematic and
Torque Specification Table.
11. Slide fork boots down and snap over dust seal flange.
12. Lubricate the inner legs through the Microlube ports using Prep-M grease.
04 AXEL SERVICE MANUAL
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Wind Down Travel Adjust Assembly
Top Cap Assembly & Spring
Travel adjust assembly & End Cap
Adjuster knob O-ring, knob, & 2mm screw
Remove Nylon washer that rests on top of aluminum washer
4mm recessed Allen bolt
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Bushing Removal & Installation
Bushing Removal
(Note: use appropriate removal ring that corresponds to the leg diameter of the fork being
repaired)
Leg Diameter
25.4mm (1”)
28.6mm (11/8”)
30mm
32mm
Answer Kit #
85-5191
85-5189
85-5194
85-5192
Bushing Removal Tool Components
A. Slide Hammer
B. Threaded Handle
C. Slide
D. Threaded Shaft
E. Removal Ring
Bushing Removal Tool Assembly
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Bushing Removal (CONT.)
Bushing Removal Instructions
A. Install 25.4mm Removal ring on the
shiny, smaller diameter threaded shaft.
Be sure to install the ring with the
tapered, chamfered end first, followed by
the long slide tube. This tapered end
leads the tool through the bushing.
B. Start the procedure by removing the
Dust/Wiper seal with a screwdriver,
prying it out.
C. Insert Removal tool past the upper
bushing and then stop. It is important to
pull one bushing out at a time. Push the
slide on the threaded shaft down
towards the removal ring. Hold the
casting with one hand and the slide
hammer with your other hand. Now
move the slide hammer in a motion away
from the casting and repeat this action
until the bushing comes out.
D. For all other leg diameters: use the
larger diameter (dark colored) threaded
shaft and repeat steps A-C.
Bushing Installation
(Note: Sizer kits listed in above chart contain the sizers needed for each specific leg diameter.)
(1)
(2)
Bushing Installation Tool Components
1. Installation Mandrel
2. Threaded Rod w/nuts
3. Sizer rings
4. Spacer
5. Washer
6. Nut
(3)
04 AXEL SERVICE MANUAL
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(4) (3) (5)
(6)
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Bushing Installation (CONT.)
Bushing Installation Tool Assembly
With weighted handle
When selecting sizer rings to install bushings,
choose the two rings that are in the middle of
the size run to start with.
1. Assemble installation tool as shown in
picture above. Each leg diameter kit has all
of the needed pieces to remove and install
bushings for forks with serviceable
bushings. Some of the kits come with
gauges to tell you how far to drive in the
lower bushings. Upper bushings are driven
in as far as the stop in the top of the
casting will allow. The general rule of
thumb is that the lower bushings must not
be driven any deeper than 5” into a casting
leg. If they do go deeper, call Customer
Service at Answer Products – 800-4230273 for a new outer casting.
2. Always assemble Mandrel with the larger
diameter sizer ring being placed on the
mandrel first, then the spacer, the next
largest sizer ring, followed by the washer
and the nut to hold it in place. Be sure to
lock the nut above the Mandrel and below
the Mandrel against each other.
3. Replace the lower bushing (bushing with a
thicker wall diameter) first. Place a small
amount of Prep M grease onto the sizer
rings to help the rings come through the
bushings when pulling them out. Slide
bushing onto Mandrel until it stops. Apply
a bead of Red Loctite all the way around
the outside of the bushing. Hold casting on
top of bench with a rag under the end of
the legs and insert installation tool with
bushing into casting leg.
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Bushing Installation (CONT.)
4. Slide weighted handle onto end of threaded rod and tap rod into casting with rubber Mallet
until proper depth is achieved. If using depth gage, slide gage onto rod before installing
weighted handle and let it settle on of Mandrel. Tap rod until appropriate line on gage is even
with top of casting leg.
5. Remove weighted handle and gage (if applicable).
6. For sizing of the lower bushing:
7. Use slotted top cap from sizer kit and set it into the top of the casting leg, straddling the
threaded rod. Spin the extra nut with washer down to the top cap and using a wrench,
socket, or speeder wrench, tighten the nut in a clockwise direction. This will cause the
Mandrel to be pulled through the bushing, thus sizing it. Keep turning the nut until the tool is
all the way through the bushing and can be pulled out of the leg.
8. To install top bushings, repeat steps B-E. Note that the top bushing gets inserted until it stops
against the step inside of the casting. The extra sleeve that comes with the sizer kit is used
to space the top cap off of the casting, so that there is enough room to pull the sizers out of
the casting without bottoming on the cap.
9. If you find that the bushings are too tight after installing them, use the sizer Mandrel that does
not have a stop on it to hold the bushing while installing it into the casting. This is available in
the 25.4mm leg kit (85-5191) to go back in and resize the bushings.
10. To resize bushings, Choose the next larger size rings and repeat the above process.
11. When satisfied with the results, reinstall Dust/wiper seals and then reassemble fork
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Troubleshooting Chart
Symptom
Oil leaks from
Wiper Seals
Oil leaks from
bottom of
Casting
Lack of Travel
Fork Top out
Fork Bottom
out
Play in Fork
Cause
Solution
Seal not seated properly
Remove Casting from Inner Legs, reinstall
or replace seals
Nicks or scratches on
inner legs
Replace Crown/Steerer/Inner Leg
Assembly
Wear
Remove Casting from Inner Legs, reinstall
or replace seals
Rebound damper shaft
leaks
Replace Rebound Damping assembly
Rebound damper shaft Oring damaged
Replace O-ring on threaded end of
Rebound Damping assembly
Tight Bushings
Hydraulic lock out
Replace outer leg
Replace Rebound Damping assembly
Damper oil volume
Check oil level, Replace Rebound
Damping assembly if needed
Fork alignment
Visually inspect fork, call Answer
Products Customer Service
Loss of Rebound
Damping
Replace Rebound Damping assembly
Top out spring damaged
Inspect and replace Top out spring if
needed.
Damping oil volume not
correct
Check oil level, Replace Rebound
Damping assembly if needed
Too much SAG
Refer to SAG Set up in Tuning section of
Owners Manual
Bottom out Bumper
damaged
Inspect and replace Bottom out Bumper if
needed
Damping oil volume not
correct
Check oil level, Replace Rebound
Damping assembly if needed
Loose bushings
Replace outer leg
Loose Compression Rod
bolt
Tighten bolt to specified torque
Loose Rebound damping
shaft
Tighten Shaft to specified torque
Loose press fit tolerances
Call Answer Products Customer Service
04 AXEL SERVICE MANUAL
Page 16
Service
Manual
Page
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Axel: Fastener Torque and Setup Levels
Axel Comp & Elite
Axel Super
Model: Axel
Description
Torque Value
Bushing Depth - Upper
*8.9mm Min. (.35”)
Bushing Depth - Lower
*99 – 106 mm (3.9 - 4.2”)
Torque – Brake Post
90–110inlbs (10.2-12.4nm)
Leg Caps
25–35inlbs (2.8-4.0nm)
Torque - Comp Rod Screw
10-30inlb (1.1-3.4nm)
Torque - Damper Screw (Axel Super)
10-30inlb (1.1-3.4nm)
Adjuster caps:
Torque
Damping Oil
04 AXEL SERVICE MANUAL
35-50inlbs (4.0-5.7nm)
110 – 120mm (4.3 – 4.7”)
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Axel Service Kits
Axel
Model
Comp
Elite
Super
Code
X-410
80 or
100
X-420
80 or
100
X-430
70 to
100
Travel (mm)
Comp Damp
A
Rbnd Damp
B
Pre Load Adj/Top Cap
C
Crn/Str/Leg
D
***Steel S/T (26")
***Blk AL S/T(26")
STD/SM
Outer Leg Assy
85-5253
85-5254
85-5255
85-4810
85-5393
85-5394
E
STD
Black (26")
85-5228
STD
Silver (26")
85-5229
STD
Red (26")
85-5230
STD
White
85-5274
STD
Cobalt
85-5530
STD
Orange
85-5531
STD
Yellow
85-5532
STD
Candy Chrome
85-5533
STD
Candy Red
85-5534
STD
Candy Blue
85-5273
No Boss
Black (26")
85-5236
No Boss
Silver (26")
85-5233
No Boss
Red (26")
85-5237
No Boss
White
85-5537
No Boss
Cobalt
85-5538
No Boss
Orange
85-5539
No Boss
Yellow
85-5540
No Boss
Candy Chrome
85-5541
No Boss
Candy Red
85-5542
No Boss
Candy Blue
85-5543
F - Silver
85-5544
Sticker Kit
F - Black
85-5545
***Soft
85-5239
85-5546
***Medium
85-5240
85-5550
85-5241
85-5551
***Firm
Comp Rod/
H
80 or 100
85-5552
70-100 RT Wind Down
85-5553
Knob Kit
I
85-5804
Boot Kit
J
85-5390
Seal Kit
K
85-5391
04 AXEL SERVICE MANUAL
85-5396
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Axel Service Kits (Cont.)
Axel
Model
Comp
Elite
Super
Code
X-410
80 or
100
X-420
80 or
100
X-430
70 to
100
Travel (mm)
Bumper Kit
K
O-Ring Kit
K
Bushing Kit
E
85-5554
85-5555
85-5324
Options:
***Damping
*****Lock Out
04 AXEL SERVICE MANUAL
A
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85-5318
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