Accutorr 7 Service Manual

Accutorr 7 Service Manual
Vital Signs Monitor
Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the
intellectual property rights to this product and this manual. This manual may refer to information
protected by copyrights or patents and does not convey any license under the patent rights of
Mindray, nor the rights of others. Mindray does not assume any liability arising out of any
infringements of patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information. Disclosure
of the information in this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden. Release, amendment, reproduction, distribution, rent, adaption and
translation of this manual in any manner whatsoever without the written permission of Mindray
is strictly forbidden.
,
, and
are the registered trademarks or trademarks owned by
Mindray in China and other countries. All other trademarks that appear in this manual are used
only for editorial purposes without the intention of improperly using them. They are the property
of their respective owners.
Contents of this manual are subject to changes without prior notice.
For this manual, the issued Date is January 2015 (Version 2.0).
© Copyright 2013-2015 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
WARNING

Federal Law (USA) restricts this device to sale by or on the order of a physician.
NOTE

This manual describes all features and options. The equipment may not have all of
them. Contact Mindray service department for any questions.
I
Manufacturer’s Responsibility
Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not be liable for
errors contained herein nor for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in the condition
that:

All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel; and

The electrical installation of the relevant room complies with the applicable national
and local requirements; and

This product is operated under strict observance of this manual.
Warranty
Mindray warrants that components within its products will be free from defects in
workmanship and materials for a period of three years from the date of purchase except that
disposable or one-time use products are warranted to be free from defects in workmanship
and materials up to a date one year from the date of purchase or the date of first use,
whichever is sooner.
This warranty does not cover consumable items such as, but not limited to, batteries,
external cables, and sensors.
Mindray shall not be liable for any incidental, special, or consequential loss, damage, or
expense directly or indirectly arising from the use of its products. Liability under this
warranty and the buyer’s exclusive remedy under this warranty is limited to servicing or
replacing the affected products, at Mindray’s option, at the factory or at an authorized
distributor, for any product which shall under normal use and service appear to Mindray to
have been defective in material or workmanship. Recommended preventative maintenance,
as prescribed in the service manual, is the responsibility of the user and is not covered by
this warranty.
No agent, employee, or representative of Mindray has any authority to bind Mindray to any
affirmation, representation, or warranty concerning its products, and any affirmation,
representation or warranty made by any agent, employee, or representative shall not be
enforceable by buyer or user.
THIS WARRANTY IS EXPRESSLY IN LIEU OF, AND MINDRAY EXPRESSLY DISCLAIMS, ANY
OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY, NON-INFRINGEMENT, OR FITNESS FOR A PARTICULAR PURPOSE, AND OF
ANY OTHER OBLIGATION ON THE PART OF MINDRAY.
Damage to any product or parts through misuse, neglect, accident, or by affixing any
II
non-standard accessory attachments, or by any customer modification voids this warranty.
Mindray makes no warranty whatsoever in regard to trade accessories, such being subject to
the warranty of their respective manufacturers.
A condition of this warranty is that the equipment or accessories which are claimed to be
defective be returned when authorized, freight prepaid to Mindray DS USA, Inc., Mahwah,
New Jersey 07430 or its authorized representative. Mindray shall not have any responsibility
in the event of loss or damage in transit.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting
from the improper use or application of the product or the use of parts or accessories not
approved by Mindray or repairs by people other than Mindray authorized personnel.
This warranty does not extend to:
 Malfunction or damage caused by improper use or man-made failure.
 Malfunction or damage caused by unstable or out-of-range power input.
 Malfunction or damage caused by force majeure events, such as (i) flood, fire and
earthquake or other similar elements of nature or acts of God; (ii) riots, war, civil
disorders, rebellions, or revolutions in any country; or (iii) any other cause beyond the
reasonable control of Mindray.
 Malfunction or damage caused by improper operation or repair by unqualified or
unauthorized service people.
 Malfunction of the instrument or part whose serial number is not legible.
 Others not caused by instrument or part itself.
III
Return Policy
In the event that it becomes necessary to return a unit to Mindray, follow the instructions below.
1.
Obtain a return authorization.
Contact the Mindray Service Department and obtain a Mindray Customer Service
Authorization Number. The Mindray Customer Service Authorization Number must
appear on the outside of the shipping container. Return shipments will not be accepted
if the Mindray Customer Service Authorization Number is not clearly visible. Please
provide the model number, serial number, and a brief description of the reason for
return.
2.
Freight policy
The customer is responsible for freight charges when this product is shipped to
Mindray for service (including any relevant customs fees or other freight related
charges).
3.
Return address
Please send the part(s) or equipment to the address offered by Customer Service
Department.
Contact Information
Manufacturer:
Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address:
Mindray Building, Keji 12th Road South, Hi-tech Industrial Park, Nanshan,
Shenzhen 518057 P.R. China
Tel:
+86 755 81888998
Fax:
+86 755 26582680
Website:
www.mindray.com
Distributor:
Mindray DS USA, Inc.
Address:
800 MacArthur Boulevard Mahwah, New Jersey 07430 USA
Tel:
1.800.288.2121, 1.201.995.8000
Website:
www.mindray.com
IV
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation.
Observance of the manual is a prerequisite for proper equipment maintenance and prevents
equipment damage and personnel injury.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the equipment.
Passwords
A password may be required to access different modes of the following equipment. The
passwords are listed below:

User maintenance:
888888

Configuration mode:
315666
It is recommended that the user should change the passwords for user maintenance and
configuration mode once they take ownership of the equipment.
V
FOR YOUR NOTES
VI
Contents
1 Introduction ........................................................................................................................... 1-1
1.1 Manual Information .................................................................................................................................... 1-1
1.2 Safety Information....................................................................................................................................... 1-1
1.2.1 Warnings ............................................................................................................................................ 1-2
1.2.2 Cautions ............................................................................................................................................. 1-2
1.2.3 Notes ................................................................................................................................................... 1-2
1.3 Equipment Symbols ................................................................................................................................... 1-3
2 Theory of Operation .............................................................................................................. 2-1
2.1 Overview ......................................................................................................................................................... 2-1
2.2 Connectors for Peripheral Devices ........................................................................................................ 2-2
2.3 Main Unit ........................................................................................................................................................ 2-2
2.4 Front Housing Assembly ........................................................................................................................... 2-4
2.5 Main Board ..................................................................................................................................................... 2-4
2.6 Rear Housing Assembly ............................................................................................................................ 2-5
2.7 External Module ........................................................................................................................................... 2-6
3 Equipment Installation ......................................................................................................... 3-1
3.1 Unpacking the Equipment....................................................................................................................... 3-1
3.2 Preparation for Installation ...................................................................................................................... 3-1
3.2.1 Preparation for Installation Site ................................................................................................ 3-1
3.2.2 Environmental Requirements.................................................................................................... 3-1
3.2.3 Electrical Requirements ............................................................................................................... 3-2
3.3 Equipment Installation .............................................................................................................................. 3-2
3.3.1 Preparation for Power on ............................................................................................................ 3-3
4 Testing and Maintenance ...................................................................................................... 4-1
4.1 Introduction................................................................................................................................................... 4-1
4.2 Performance Tests ....................................................................................................................................... 4-1
4.2.1 Performance Test Frequencies .................................................................................................. 4-1
4.2.2 Visual Inspection............................................................................................................................. 4-2
4.2.3 SpO2 test ............................................................................................................................................ 4-2
4.2.4 NIBP Test ............................................................................................................................................ 4-4
4.2.5 Temperature Test ............................................................................................................................ 4-6
4.2.6 Nurse Call Reply Performance Test .......................................................................................... 4-7
4.3 Electrical Safety and Other Tests ............................................................................................................ 4-8
4.3.1 Electrical Safety and Other Test Frequencies ....................................................................... 4-8
4.3.2 Electric Safety Tests ........................................................................................................................ 4-8
4.3.3 Power-on Test .................................................................................................................................. 4-8
4.3.4 Touchscreen Calibration .............................................................................................................. 4-9
4.3.5 Recorder check ................................................................................................................................ 4-9
1
4.3.6 Bar Code Scanner Test .................................................................................................................. 4-9
4.3.7 Battery Check .................................................................................................................................4-10
4.4 Factory Maintenance ...............................................................................................................................4-10
4.4.1 Accessing Factory Maintenance Menu ................................................................................4-10
4.4.2 Drawing Waves ..............................................................................................................................4-11
4.4.3 Software Version ...........................................................................................................................4-11
4.4.4 Monitor Information ...................................................................................................................4-12
5 Troubleshooting .................................................................................................................... 5-1
5.1 Overview ......................................................................................................................................................... 5-1
5.2 Part Replacement ........................................................................................................................................ 5-1
5.3 Checking Equipment Status .................................................................................................................... 5-1
5.4 Checking Software Version ...................................................................................................................... 5-1
5.5 Checking Technical Alarms ...................................................................................................................... 5-2
5.6 Troubleshooting Guide ............................................................................................................................. 5-2
5.6.1 Power On/Off Failure..................................................................................................................... 5-2
5.6.2 Display Failures ............................................................................................................................... 5-2
5.6.3 Alarm Lamp Failures...................................................................................................................... 5-3
5.6.4 Button and Knob Failures............................................................................................................ 5-3
5.6.5 Sound Failures ................................................................................................................................. 5-4
5.6.6 Battery Failures ................................................................................................................................ 5-5
5.6.7 Recorder Failures ............................................................................................................................ 5-5
5.6.8 Output Interface Failure .............................................................................................................. 5-6
5.6.9 Data Storage Failure ...................................................................................................................... 5-6
5.6.10 Wired Network Related Problems ......................................................................................... 5-7
5.6.11 Wi-Fi Related Problems .............................................................................................................. 5-7
5.6.12 Module defective ......................................................................................................................... 5-8
5.6.13 Technical Alarm Messages........................................................................................................ 5-8
6 Disassembly and Repair ........................................................................................................ 6-1
6.1 Tools Required .............................................................................................................................................. 6-1
6.2 Preparations for Disassembly ................................................................................................................. 6-1
6.3 Disassembling the Main Unit .................................................................................................................. 6-2
6.3.1 Disassembling the Temperature Module (Optional) ........................................................ 6-2
6.3.2 Removing the Recorder ............................................................................................................... 6-3
6.3.3 Separating the Front and Rear Half of the Monitor........................................................... 6-3
6.3.4 Removing the Parameter Connector Panel Assembly ..................................................... 6-5
6.3.5 Disassembling the Main Bracket Assembly ......................................................................... 6-6
6.3.6 Removing the Parameter Board (SpO2 Optional) and Power Management Board6-8
6.3.7 Disassembling Pumps and Valves ............................................................................................ 6-9
6.3.8 Disassembling AC/DC Power Board and Battery Converter Board ...........................6-10
6.4 Disassembling the Front Housing Assembly ..................................................................................6-10
6.4.1 Removing the Touchscreen Control Board.........................................................................6-11
6.4.2 Removing the Wi-Fi Module (Optional) ...............................................................................6-11
2
6.4.3 Removing the Main Control Board ........................................................................................6-12
6.4.4 Removing SD Card .......................................................................................................................6-13
6.4.5 Removing the Touchscreen ......................................................................................................6-13
6.4.6 Disassembling the Display........................................................................................................6-14
6.4.7 Removing the Keypad ................................................................................................................6-14
6.4.8 Removing the Encoder...............................................................................................................6-14
6.4.9 Removing the Alarm Lamp.......................................................................................................6-15
6.5 Disassembling the Temperature Module (Optional)....................................................................6-15
6.5.1 Removing the Temperature Module PCBA and Module Power Board PCBA ........6-15
6.5.2 Disassembling the Temperature On-Position Detection Board PCBA .....................6-16
7 Parts ........................................................................................................................................ 7-1
7.1 Introduction................................................................................................................................................... 7-1
7.2 Main Unit ........................................................................................................................................................ 7-1
7.2.1 Exploded View ................................................................................................................................. 7-1
7.2.2 Parts List ............................................................................................................................................. 7-1
7.3 Front Housing Subassembly (Touchscreen) ...................................................................................... 7-2
7.3.1 Exploded View ................................................................................................................................. 7-2
7.3.2 Parts List ............................................................................................................................................. 7-3
7.4 Rear Housing Assembly ............................................................................................................................ 7-4
7.4.1 Exploded View ................................................................................................................................. 7-4
7.4.2 Parts List ............................................................................................................................................. 7-4
7.5 Main Bracket Assembly ............................................................................................................................. 7-6
7.5.1 Exploded View ................................................................................................................................. 7-6
7.5.2 Parts List ............................................................................................................................................. 7-6
7.6 Power Management Board Assembly ................................................................................................. 7-7
7.6.1 Exploded View ................................................................................................................................. 7-7
7.6.2 Parts List ............................................................................................................................................. 7-7
7.7 Parameter Connector Panel Assembly ................................................................................................ 7-8
7.7.1 Exploded View ................................................................................................................................. 7-8
7.7.2 Parts List ............................................................................................................................................. 7-8
7.8 Predictive Temperature Assembly......................................................................................................... 7-9
7.8.1 Exploded View ................................................................................................................................. 7-9
7.8.2 Parts List ............................................................................................................................................. 7-9
8 Hardware and Software Upgrade......................................................................................... 8-1
8.1 Hardware Upgrade ...................................................................................................................................... 8-1
8.1.1 Upgrade Package ........................................................................................................................... 8-1
8.1.2 Upgrading Parameter Modules ................................................................................................ 8-1
8.1.3 Upgrading Temperature .............................................................................................................. 8-2
8.1.4 Enabling Parameter Functions .................................................................................................. 8-2
8.2 Software Upgrade ....................................................................................................................................... 8-2
A Electrical Safety Inspection .................................................................................................. A-1
3
A.1 Power Cord Plug .........................................................................................................................................A-1
A.2 Device Enclosure and Accessories .......................................................................................................A-2
A.3 Device Labeling ..........................................................................................................................................A-2
4
1 Introduction
1.1 Manual Information
Version
Revision History
1.0
New
2.0
Modify temperature module test method, update parts list
1.2 Safety Information
WARNING

Indicates a potential hazard or unsafe practice that, if not avoided, will result in
death or serious injury.
CAUTION

Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE

Provides application tips or other useful information to ensure that you get the
most from your product.
1-1
1.2.1 Warnings
WARNING

All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel.

There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source or the battery.

When you disassemble/reassemble a parameter module, a patient leakage current
test must be performed before it is used again for monitoring.

The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line and operate it on battery power,
if possible.

Disposal of the packaging material should observe the applicable waste control
regulations and keeping it out of children’s reach.
1.2.2 Cautions
CAUTION

Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.

Before connecting the receiver to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the unit’s
label or in this manual.

Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1.2.3 Notes
NOTE

Refer to operator’s manual for detailed operation and other information.
1-2
1.3 Equipment Symbols
Some symbols may not appear on your equipment.
Caution
Power ON/OFF
Alternating current (AC)
Battery indicator
Alarm Reset
NIBP Start/Stop key
Alarm Paused
Record
Admit a new patient
Insertion Direction
DEFIBRILLATION –PROOF
TYPE CF APPLIED PART
Input/Output
Network connector
Equipotentiality
USB connectors
Manufacturer
Serial number
Protection against fluid ingress
DATE OF MANUAFACTURE
CATALOGUE NUMBER
Temperature limit
Humidity limitation
Atmospheric pressure
limitation
Refer to instruction manual/
booklet
AUTHORISED
REPRESENTATIVE IN THE
EUROPEAN COMMUNITY
Interference may occur in the
vicinity of equipment marked
with this symbol
The product bears CE mark indicating its conformity with the provisions of the
Council Directive 93/42/EEC concerning medical devices and fulfills the
essential requirements of Annex I of this directive.
1-3
The following definition of the WEEE label applies to EU member states only.
This symbol indicates that this product should not be treated as household
waste. By ensuring that this product is disposed of correctly, you will help
prevent bringing potential negative consequences to the environment and
human health. For more detailed information with regard to returning and
recycling this product, please consult the distributor from whom you purchased
it.
* For system products, this label may be attached to the main unit only.
The presence of this label indicates the machine was certified by ETL with the
statement:
Conforms to AAMI Std ES 60601-1, IEC Std 60601-1-6, IEC Std 60601-1-8, IEC Std
60601-2-49, IEC Std 80601-2-30, ISO Std 80601-2-56, ISO Std 80601-2-61.
Certified to CSA Std C22.2 NO. 60601-1, NO. 60601-1-6, NO. 60601-1-8, NO.
60601-2-49, NO. 80601-2-30, NO. 80601-2-56, NO. 80601-2-61.
1-4
2 Theory of Operation
2.1 Overview
The Monitor is intended for monitoring physiologic parameters, including SpO2, Pulse Rate, NIBP
and Temperature, on adult, pediatric, and neonatal patients in healthcare facilities by clinical
physicians or appropriate medical staff under the direction of physicians.
The equipment also:

Provides audible and visual alarm indications in case of patient or equipment problems;

Provides display, review, storage and printing of monitored information;

Incorporates multiple input devices such as buttons, knob, and touchscreen; and,

Enables program upgrade over the network.
Monitor
Nurse Call
Mindray Proprietary LAN
Fi
Wi-
AP
Reserved port
CMS/Gateway
Other device
EMR Server
The above figure shows a system consisting of the vital signs monitor and its peripheral devices.
The vital signs monitor:

Can be used for monitoring the physiological parameters, giving alarms and reviewing
patient data, etc.

Supports recorder.

Supports nurse call function.

Supports Wi-Fi module, wired network, remote view, and communication with the
Hypervisor Central Monitoring System (hereinafter called CMS).

Supports external AC power source and an internal battery.

Supports clinical data acquisition: by SD card or by USB drive.
2-1
2.2 Connectors for Peripheral Devices
2
3
1
4
5
6
1.
Connector for Temperature probe
2.
Network connector: It is a standard RJ45 connector used to communicate with external
devices, such as central monitoring system, e-Gateway, or used to export data or
upgrade the system.
3.
Multi-function connector: connects to the hospital's nurse call system, or connects
external devices through DIAP protocol.
4.
USB connector: connects to barcode scanner or USB disk.
5.
AC Power Input
6.
Equipotential grounding terminal: When the equipment and other devices are to be
used together, their equipotential grounding terminals should be connected together
to eliminate the potential difference between them.
2.3 Main Unit
The main unit of the vital signs monitor consists of three parts:

Front housing assembly: main board, Wi-Fi module, keypad board assembly (knob),
display, touchscreen, and alarm lamp board.

Rear housing assembly: power module (AC/DC), power management and interface
board (including SpO2 isolation power), recorder, speaker, battery, NIBP module, and
SpO2 board.

External module:Temperature module.
2-2
The following figure shows the main unit architecture of the vital signs monitor.
SD card
Front Housing Assembly
Alarm lamp
board
Knob
Wi-Fi module
I2C
Power
On/Off
keypad
(Indicator)
LVD
S
Main board
Touchscree
n control
board
Touch
screen
LCD display
Backlight
Rear Housing Assembly
Pump
Speaker
NIBP module
Power
management
and interface
board
SpO2 board
(Standard
Mindray, OEM
optional)
SpO2 isolation power
Recorder
2600mAh
battery
SpO2 socket
External Module
Predictive
Temp
module
15V
AC-DC power
module
AC-IN
NIBP socket
External interface
RJ45/USB/Multifunctional
(nurse call, extended ports)
2-3
Temp
probe
2.4 Front Housing Assembly
Alarm lamp board
Touchscreen
control board
Wi-Fi
antenna
Wi-Fi
module
Main board
Keypad
Screws securing the front and rear housing
2.5 Main Board
The main board is the control center of the equipment. It provides communication, display, and
data storage functions, including:

Communication with SpO2 board, NIBP module, and Temperature module through
connector;

Communication with power management board, keypad board, and recorder through
connectors;

Providing drive for display and backlight;

Providing 2 USB connectors, a network connector, and a multifunctional connector;

Communication with touchscreen control board through I2C;

Providing drive for SD card; and,

Providing drive for Wi-Fi module.
2-4
Keypad
The keypad scans and detects the input of keys and encoder, integrates the power on/off key,
and connects AC and battery indicators.
Alarm Lamp Board
The alarm lamp board is located at the top of front housing. It has two-color indicators, red and
yellow. The alarm lamp board directly connects the main board through a cable. It is controlled
directly by the main board.
Touchscreen and Touchscreen Control Board
The touchscreen control board drives the touchscreen and implements communication with the
vital signs monitor.
Wi-Fi Module (Optional)
The Wi-Fi Module enables the equipment to connect to an 802.11 b/g/n Mindray proprietary
network.
2.6 Rear Housing Assembly
Speaker
Power
management
and interface
board
NIBP
module
Recorder
AC/DC
power
module
SpO2 board
Rear housing assembly consists of power module (AC/DC), power management and interface
board (including SpO2 isolation power), recorder, speaker, battery, NIBP module, and SpO2 board.
2-5
AC/DC Power Module
The AC/DC power board transforms the input AC into DC power, which is the power source for all
voltages in the equipment.
Power Management and Interface Board
The power management and interface board provides the following functions:

Charge and discharge of battery and charge detection;

DC/DC conversion: outputs 12V and 5V DC power;

Control over power on/off key and AC, BAT indicator;

Communication transmission among parameter modules;

Providing isolation power for SpO2 module; and,

Providing external connectors, filter and protection for these connectors.
Recorder
The recorder receives data from the main board and sends them to the thermal printhead for
printing.
NIBP Module
The NIBP module consists of blood pressure measurement board and pump and valve assembly,
providing measurement acquisition of blood pressure data. The main functions of the NIBP
module are:

NIBP measurement; and,

Data exchange with the main board.
SpO2 Board
The SpO2 board collects SpO2 signals, processes SpO2 algorithm and sends measurement results
to the main board. The power management interface board provides isolation power for it.
2.7 External Module
An external Temp module can be attached to the monitor.
The independently developed Mindray Temperature module consists of an isolation power board,
Temperature measurement board, and probes. The Temperature measurement board collects
Temperature signals, processes algorithm and sends measurement results to the main board.
2-6
3 Equipment Installation
3.1 Unpacking the Equipment
Open the package and take out the packing list. Check that all the articles included in the
packing list are available and the quantity and specification are correct. Make sure that:

All the optional parts purchased by the customer have been received.

Notify Mindray North America if your order is incorrect or is incomplete.

In case of damage during transportation, keep the packing material and notify Mindray
North America immediately.

Keep the packing material until all equipment is checked and accepted.
3.2 Preparation for Installation
3.2.1 Preparation for Installation Site
1.
Ensure that the site meets all safety, environmental and power requirements.
2.
Ensure that a network connector is available if the equipment needs to be connected to
network.
3.2.2 Environmental Requirements
To avoid explosion hazard, do not use the equipment in the presence of flammable anesthetics,
vapors or liquids. The environment where the equipment will be used should be reasonably free
from vibration, dust and corrosive substances. If these conditions are not met, the system may
not function normally.
The environmental specification is as follows:
Main Unit
Item
Temperature (℃)
Relative humidity
(noncondensing)
Altitude (mmHg)
Operating
environment
0 to 40 (without Temperature
module)
5 to 40 (with Temperature
module)
15% to 95%
427.5 to 805.5
Storage
environment
-30 to 70
10% to 95%
120.0 to 805.5
NOTE

The environmental specifications of unspecified accessories are the same as those of
the main unit.
3-1
3.2.3 Electrical Requirements
Check cables and power cords. Make sure that:
1.
System cables, power cords, and power plugs are not damaged, and that the pins are
not loose. If damage is noted, discontinue use and replace.
2.
Patient cables and connections are secure.
WARNING

Use only properly grounded power outlets.

Use the supplied power cord only!
Voltage
100 to 240V AC
Current
0.9 to 0.5A
Frequency
50/60 Hz
3.3 Equipment Installation
Follow the procedure below to install the equipment:
1.
Ensure the unit and accessories are not damaged.
2.
Install the battery (optional). For detailed operations, please refer to the operator’s
manual of the vital signs monitor.
3.
Connect AC power.
4.
Connect the accessories.
Installation Support
The vital signs monitor can be mounted on a wall bracket or on a trolley support. The wall
bracket or trolley support can be ordered optionally. Each type of mounting bracket is delivered
with a complete set of mounting hardware and instructions. For detailed installation information,
please refer to Wall-mount Bracket Instructions for Use (PN: 0010-20-42933) and Rollstand
Instructions for Use (PN: 0010-20-42934).
CAUTION

Use only Mindray supplied or approved mounting solutions.

The mounting bracket should be installed by qualified service personnel.
3-2
3.3.1 Preparation for Power on
1.
Before using the equipment, check for any mechanical damage and make sure that all
external cables, plug-ins and accessories are properly connected.
2.
Plug the power cord into the AC power source. If you run the equipment on battery
power, ensure that the battery is sufficiently charged.
3.
Press the Power ON/OFF button (
) on the front panel to turn on the equipment.
3-3
FOR YOUR NOTES
3-4
4 Testing and Maintenance
4.1 Introduction
The expected service life of the equipment is five years. To ensure the equipment always
functions normally, qualified service personnel should perform regular inspection, maintenance
and test. This chapter provides a checklist of the testing procedures for the equipment with
recommended test equipment and frequency. The service personnel should perform the testing
and maintenance procedures as required and use appropriate test equipment.
The testing procedures provided in this chapter are intended to verify that the equipment meets
the performance specifications. If the equipment or a module fails to perform as specified in any
test, repairs or replacements must be done to correct the problem. If you have any question,
contact our Technical Support Department.
CAUTION

All tests should be performed by qualified service personnel only.

Care should be taken to avoid changing the settings in [User Settings >>] and
[Factory Maintenance >>] menus to avoid loss of data.

Service personnel should acquaint themselves with the test tools and make sure
that test tools and cables are available.
4.2 Performance Tests
Performance test are designed to ensure that measurement results are accurate. The following
sections provide a list of performance and accuracy tests and their recommended frequencies.
4.2.1 Performance Test Frequencies
Check/Maintenance Item
Frequency
Visual inspection
1. When first installed or reinstalled.
SpO2test
Leakage test
NIBP test
Accuracy test
NIBP cuff
overpressure test
TEMP test
Nurse call function test
1. If the user suspects that the measurement is
incorrect.
2. Following any repairs or replacement of relevant
module.
3. Every two years.
Note: Per year is recommended for NIBP leakage
and accuracy tests.
If the user suspects that the nurse call function does
not work well.
4-1
4.2.2 Visual Inspection
Perform an overall inspection on the appearance of the equipment. The test is passed if the
equipment has no obvious signs of damage. Follow these guidelines when inspecting the
equipment:

Carefully inspect the case, display screen, buttons, and knob for obvious signs of
damage.

Inspect all external connections for loose connectors, bent pins or frayed cables.

Inspect all connectors on the equipment for loose connectors or bent pins.

Make sure that safety labels and data plates on the equipment are clearly legible.
4.2.3 SpO2 test
Test Method 1
Tool required:

None
Test procedure:
1.
Connect SpO2 sensor for adult to the SpO2 connector of the monitor. Set [Patient
Category] to [Adult].
2.
Place the SpO2 sensor on your finger.
3.
Verify the Pleth Wave and Pulse Rate are displayed on the screen.
4.
Remove the SpO2 sensor from your finger and make sure that the SpO2 Sensor Off alarm
is triggered.
Measurement validation
The SpO2 accuracy has been validated in human studies against arterial blood sample reference
measured with a CO-oximeter. Pulse oximeter measurements are statistically distributed, and
only about two-thirds of the measurements can be expected to fall within the specified accuracy
compared to CO-oximeter measurements.
NOTE

The SpO2 simulator can only be used to verify that the pulse oximeter operates
properly. It cannot be used to verify the accuracy of the pulse oximeter or the SpO2
sensor. To verify the accuracy, clinical tests are required.
4-2
Test Method 2
Tool required:

SpO2 simulator, Index-2 recommended
Test procedure:
1.
Connect the SpO2 sensor to the SpO2 simulator.
2.
Selected the model and manufacturer of the SpO2 module to be tested on the simulator,
and set the simulator as follows: SpO2 to 96% and Pulse Rate to 80 bmp.
3.
Set the patient type to [Adult], [Pediatric], and [Neonatal] respectively. Observe the
monitor and make sure the displayed SpO2 and Pulse Rate value fall in the following
range.
Manufacturer
SpO2
Pulse Rate
Nellcor
96% ± 2% (Adult, pediatric)
96% ± 3% (Neonate)
80 ± 3 bpm
Masimo
96% ± 2% (Adult, pediatric)
96% ± 3% (Neonate)
80 ± 3 bpm
4-3
4.2.4 NIBP Test
Leakage Test
NOTE

Perform NIBP leakage test before any other NIBP test and calibration.
Tools required:

Adult NIBP Cuff

NIBP Hose

Cylinder
Follow this procedure to perform the leakage test:
1.
In the [Patient Demographics] menu, set [Patient Category] to [Adult].
2.
Connect the NIBP cuff to the NIBP connector on the monitor.
3.
Apply the cuff to the cylinder as shown below.
Monitor
Connector for NIBP cuff
4.
Cylinder
NIBP Hose
Cuff
Select [Main]→[Maintenance >>]→[NIBP Leakage Test]. The message [Leakage
Testing…] is displayed in the NIBP parameter area.
After about 20 seconds, the monitor will automatically deflate. This means the test is complete. If
no message is displayed in the NIBP parameter area, it indicates that the system has no leakage. If
the message [NIBP Pneumatic Leak] is displayed, it indicates that the system may have a leak.
Check the tubing and connections for leakages. Ensure that the tubing and connections are all
correct, perform a leakage test again. If the problem persists, contact our Technical Support
Department.
You may also perform a manual leakage test:
1.
Perform steps 1 to 4 in the NIBP Accuracy Test section.
2.
Raise the pressure in the rigid vessel to 250 mmHg with the manometer bulb. Then,
wait for 5 seconds to allow the pressure to stabilize.
3.
Record the current pressure value, wait 60 seconds and record the pressure again.
4.
Compare the two pressure values and verify the difference is 6mmHg or less.
4-4
NIBP Accuracy Test
Tool required:

T-shape connector

Appropriate tubing

Manometer bulb

Rigid Vessel with volume 500 ± 25 ml

Reference manometer (calibrated with accuracy equal to or better than 0.75 mmHg)
Follow this procedure to perform the accuracy test:
1.
Connect the equipment as shown below.
Standard
sphygmomanometer
Monitor
Connector for NIBP cuff
Appropriate tubing
Manometer bulb
Rigid Vessel
2.
Before inflation, check that the reading of the manometer is 0. If not, turn off the
manometer bulb to let the whole airway open to the atmosphere. Turn on the
manometer bulb after the reading is 0.
3.
Select [Main]→[Maintenance >>]→enter the required password→[Module
Maintenance >>]→[NIBP Accuracy Test].
4.
Check the manometer values and the monitor values. Both should be 0 mmHg.
5.
Raise the pressure in the rigid vessel to 50 mmHg with the manometer bulb. Then, wait
for 10 seconds to let the measured values become stable.
6.
Compare the manometer values with the monitor values. The difference between the
manometer and displayed values should be ± 3 mmHg. If it is greater than ± 3 mmHg,
contact Mindray Technical Support.
7.
Raise the pressure in the rigid vessel to 200 mmHg with the manometer bulb. Then,
wait for 10 seconds to let the measured values become stable. Repeat step 6.
NOTE

You can use an NIBP simulator to replace the manometer bulb and the reference
manometer to perform the test.
4-5
NIBP Cuff Overpressure Test
Tools required:

T-shape connector

Appropriate tubing

Manometer bulb

Metal Vessel with volume 500 ± 25 ml

Reference manometer (calibrated, with accuracy equal to or better than 0.75 mmHg)
Follow this procedure to perform the calibration:
1.
Perform steps 1 to 4 in the NIBP Accuracy Test section.
2.
Select [Main]→[Maintenance >>]→[Factory Maintenance >>]→enter the required
password→[Calibrate NIBP >>]→[Overpressure Protection Circuit].
3.
In [Overpressure Protection Circuit] menu, set [Patient Category] to [Adu/Ped].
Raise the pressure to 330 mmHg. After the pressure value is stabilized, select [Calibrate]
to start calibration.
4.
In the [Overpressure Protection Circuit] menu, set [Patient Category] to [Neonatal].
Raise the pressure to 165 mmHg. When the pressure value is stabilized, select
[Calibrate] to start calibration.
5.
All calibration results are displayed in the [Calibrate NIBP] menu. If the calibration fails,
check the test system for leakage and perform another calibration.
4.2.5 Temperature Test
Required Tool:

Thermostatic oil tank (HART 7102 recommended) or Water Bath and Precision
Thermometer for reference
Test procedure:
1.
Set the temperature of the oil tank or water bath to 37°C and conduct the test after the
temperature stabilizes.
2.
Set temperature unit to °C.
3.
Select temperature parameter area to access [Temp Setup] menu, and then set
temperature type to [Monitor].
4.
In Monitor Mode, remove the Temperature probe from the probe sheath, insert a probe
cover, and place the probe into the oil tank or water bath.
5.
Wait till the Temp value displayed on the monitor stabilizes. Verify that the displayed
value is ±0.1°C of the oil bath thermostat setting or reference thermometer.
Contact our Technical Support Department if the Temperature test fails.
4-6
NOTE

Due to the different application environment and the test object in vivo and vitro
conditions, there are deviations in the measurement result. The maximum deviation
of 2.5℃ may exist in predictive Temperature measurement by liquid bath
techniques.
4.2.6 Nurse Call Reply Performance Test
Tool required:

Oscilloscope
Test procedure:
1.
Connect the nurse call cable to the Multi-function connector on the rear panel.
2.
Select [Main]→[Maintenance >>]→[User Settings >>]→enter the required password
→[Ok]→[Nurse Call >>].
3.
In the [Nurse Call Setup] menu, select the [Alarm Level] and [Alarm Category], and set
[Contact Type] to [Normally Open, and [Signal Type] to [Continuous].
4.
Click
5.
Select [Main]→[Maintenance >>]→[Demo >>]→enter the required password→[Ok]
to enter demo mode.
6.
Make the monitor to generate an alarm and check that the oscilloscope outputs
continuous high level when there is an alarm.
7.
Quit the demo mode, and repeat step 2.
8.
In the [Nurse Call Setup] menu, select the [Alarm Level] and [Alarm Category], and
set [Contact Type] to [Normally Open, and [Signal Type] to [Pulse].
9.
Repeat steps 4 and 5.
to save the changes and quit the menu.
10. Create an alarm condition and verify that the oscilloscope displays positive pulses of 1
second width when there is an alarm.
4-7
4.3 Electrical Safety and Other Tests
4.3.1 Electrical Safety and Other Test Frequencies
Check/Maintenance Item
Frequency
Electric Safety Tests
1. Following any repair or replacement of any
module
2. If monitor is physically damaged.
3. Every two years.
For details, refer to A Electrical Safety Inspection.
Power-on test
1. When first installed or reinstalled.
2. Following any repairs or replacement of any main
unit parts.
Touchscreen calibration
1. When the touchscreen appears abnormal.
2. After the touchscreen is replaced.
Recorder check
Following any repair or replacement of the recorder.
Bar code scanner test
Following any repair or replacement of the bar code
scanner.
Functional test
1. When first installed.
2. Whenever a battery is replaced.
Performance test
Once per year or if the battery run time reduced
significantly.
Battery check
4.3.2 Electric Safety Tests
See Appendix A Electrical Safety Inspection for electrical safety tests.
4.3.3 Power-on Test
This test is to verify that the equipment can power up correctly. This test is passed if the
equipment starts up by following this procedure:
1.
Insert the battery in the battery compartment, and connect the equipment to the AC
mains. The AC mains indicator and battery indicator light up.
2.
) on the front panel to turn on the equipment.
Press the Power ON/OFF button (
The work status indicator lights up inside the Power ON/OFF button.
3.
The equipment gives a beep, which indicates that the selftest for alarm audio is passed,
and the alarm lamp turns yellow, then red, and then off, which indicates that the
selftest for alarm lamp has passed.
4.
The welcome screen clears and the normal operation screen is displayed.
4-8
4.3.4 Touchscreen Calibration
Tool required:

None
Test procedure:
1.
Select [Main]→[Maintenance >>]→[Calibrate Touchscreen].
2.
The
symbol will appear at different positions of the screen.
3.
Select, in turn, the central point of the
4.
After the calibration is completed, the message [Screen Calibration Completed!].
Select [Ok] to confirm the completion of calibration.
symbol.
4.3.5 Recorder check
Tool required:

None
Test procedure:
1.
Print SpO2 Pleth waveform. The recorder should print correctly and the printout should
be clear.
2.
Remove the paper from the recorder then try to print and verify that an error message
(recorder out of paper) appears. Reinstall the paper and verify the recorder functions
properly.
3.
Set the recorder to print trend data. Verify the recorder prints trends correctly.
Contact our Technical Support Department if the recorder test fails.
4.3.6 Bar Code Scanner Test
Tool required:

None
Test procedure:
1.
Aim the bar code scanner at the target bar code. Adjust the field of view to capture the
bar code.
2.
Hold the trigger until the bar code scanner gives a beep, indicating the bar code is
successfully decoded. Meanwhile, the indicator turns green and scanned characters are
displayed on the monitor.
Please contact our service personnel if the bar code scanner fails to work normally.
4-9
4.3.7 Battery Check
Tool required:

None
Functional Test
1.
Remove the battery (if equipped), then connect the equipment to AC power.
2.
Verify that the equipment works correctly when powered form an AC source.
3.
Disconnect AC power and reinstall the battery.
4.
Verify the equipment functions properly on battery power.
Performance Test
Run the equipment on battery power and verify it performs in accordance to the specifications
stated in the Battery chapter in the operator’s manual (P/N: 046-004882-00).
4.4 Factory Maintenance
4.4.1 Accessing Factory Maintenance Menu
Select [Main]→[Maintenance >>]→[Factory Maintenance >>]→enter the required password→
[Ok] to access the Factory Maintenance menu.
4-10
4.4.2 Drawing Waves
There are two methods for drawing waves: [Color] and [Mono].

Color: selecting Color will have smoother waveforms.

Mono: selecting Mono will have a wider viewing angle.
4.4.3 Software Version
Selecting the [Software Version >>] will show software version information, as shown below:
1
2
3
1.
System software version
2.
Power software version
3.
Module software version
4-11
4.4.4 Monitor Information
Selecting [Monitor Information >>] will show the status of the monitor as shown below:
NOTE

If the main board is replaced, the serial number of the monitor must be entered on
the new main board in the Electronic SN Setup menu.
4-12
5 Troubleshooting
5.1 Overview
In this chapter, equipment problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the monitor, identify and
correct problems.
The tables provided are meant as a general guide. For more detailed troubleshooting
assistance, contact our Technical Support Department.
5.2 Part Replacement
Printed circuit boards (PCBs), major parts and components in the monitor are replaceable.
Once you isolate a PCB you suspect defective, follow the instructions in chapter 6
Disassembly and Repair to replace the PCB with a known good one and check that the
trouble disappears or the equipment passes all performance tests.
To obtain information on replacement parts or order them, refer to chapter 7 Parts.
5.3 Checking Equipment Status
Some troubleshooting tasks may require you to identify the hardware version and status of
your monitor. To check equipment status:
1.
Select [Main]→[Maintenance >>]→[Monitor Information >>]. Then you can
view the information on system start time, selfcheck, etc.
2.
Select [Main]→[Maintenance >>]→[Factory Maintenance >>]→enter the
required password→[Ok]→[Monitor Information >>]. You can also view the
information on the monitor’s current status.
5.4 Checking Software Version
Some troubleshooting may involve software compatibility. Thus it requires you to know
your monitor configuration and software version. For detailed information on version
compatibility, please contact our Customer Service Department. To view information on
the system configuration and system software version,
Select [Main]→[Maintenance >>]→[Factory Maintenance >>]→Enter the required
password→[Ok]→[Software Version >>]. You can also view the information on system
software version and module software version.
5-1
5.5 Checking Technical Alarms
Before troubleshooting the monitor, check for technical alarm messages. Correct all
Technical Alarms before continuing.
For detailed information on technical alarm message, possible cause and corrective action,
refer to the monitor’s operation manual.
5.6 Troubleshooting Guide
5.6.1 Power On/Off Failure
Symptoms
The monitor
fails to start.
Possible Cause
Troubleshooting
AC mains not
connected or battery
too low
Check that AC mains is properly connected or
battery capacity is sufficient.
Cable defective
1. Check that the cable between the keypad
board and main board is correctly connected.
2. Check that the cable between the power
board and power management board is
correctly connected.
3. Check that the cable between the main
board and power management board is
correctly connected.
Power board defective
Replace the power board.
Power management
board defective
Replace the power management board.
The main board failed.
Replace the main board.
5.6.2 Display Failures
Symptoms
The display is
blank or
black.
Images
overlapped or
Possible Cause
Troubleshooting
Cable defective
1. Check if the cable between the display and
main board and the backlight cable are
correctly connected.
2. Check that the cables and connectors are
not damaged.
Main board defective
Replace the main board.
Display defective
Replace the display.
Main board error
Replace the main board, or upgrade the main
board with the upgrade software.
5-2
distorted
Touchscreen
does not
respond.
Touch
position
invalid
Cable defective
Check if the cable between the display and
main board and the backlight cable are
correctly connected.
Touchscreen disabled
symbol displayed
Check if there is a
above the [Main] quickkey. If yes, press and
hold the [Main Menu] quickkey for more than
3 seconds to enable the touchscreen.
Cable defective
1. Check that the cable between the
touchscreen and touchscreen control board is
correctly connected.
2. Check that the cable between the
touchscreen control board and main board is
correctly connected.
Touchscreen control
board defective
Replace the touchscreen control board.
Touchscreen defective
Replace the touchscreen.
The main board failed.
Replace the main board.
Touchscreen not
calibrated
Calibrate the touchscreen.
5.6.3 Alarm Lamp Failures
Symptoms
The Alarm
Lamp does not
illuminate
properly or not
at all.
Possible Cause
Troubleshooting
Cable defective
1. Check that the cable between the alarm
lamp board and main board is correctly
connected.
2. Check that the cables and connectors are
not damaged.
Alarm lamp board
defective
Replace the alarm lamp board
The main board
failed.
Replace the main board.
5.6.4 Button and Knob Failures
Symptoms
Buttons do not
work
Possible Cause
Troubleshooting
Cable defective
Check that the cable between the keypad
board and main board is correctly connected.
Keypad board failure
Replace the keypad board.
5-3
Cable defective
1. Check that the cable between the knob and
keypad board is correctly connected.
2. Check that the cable between the keypad
board and main board is correctly connected.
Knob failure
Replace the knob encoder.
Keypad board failure
Replace the keypad board.
Knob does not
work
5.6.5 Sound Failures
Symptoms
No hardkey or
knob sound,
or hardkey or
knob sound
abnormal
No alarm
sound or
alarm sound
abnormal
Possible Cause
Troubleshooting
The key volume is set
to 0.
Select [Main]→[General Setup >>] to adjust
the key volume.
Cable defective
Check that the cable between the speaker and
interface board is properly connected.
Speaker defective
Replace the speaker.
The main board failed.
Replace the main board.
Power management
board defective
Replace the power management board.
The alarm volume is
set to 0.
Select [Main]→[Maintenance >>]→]User
Settings >>]→enter the required password→
[Ok]→[Alarm Setup >>] and set the
[Minimum Alarm Volume] to a proper level in
the prompt menu. Select [Main]→[General
Setup >>] to adjust the key volume.
Cable defective
1. Check that the cable between the speaker
and interface board is properly connected.
Speaker defective
Replace the speaker.
The main board failed.
Replace the main board.
Power management
board defective
Replace the power management board.
5-4
5.6.6 Battery Failures
Symptoms
Battery
cannot be
charged
Possible Cause
Troubleshooting
Battery defective
Replace the battery.
Cable defective
Check that the cable between the battery
interface board and power management board
is correctly connected.
Power management
board defective
Replace the power management board.
Battery interface
board defective
Replace the battery interface board.
NOTE

If the Battery Module fails, it may affect other modules or boards in the main
unit.

Components of the main unit are powered by the power module. In the event
that a component malfunctions, check if the operating voltage is correct.
5.6.7 Recorder Failures
Symptoms
Possible Cause
Troubleshooting
1. Check if the recorder status indicator lights.
Recorder module
disabled
No printout
Poor print
quality or
paper not
feeding
properly
2. If yes, select [Main]→[Maintenance >>]→
[Factory Maintenance >>]→enter the required
password→[Ok]→[Device Config. >>] and
check the recorder box in the prompt menu to
enable the recorder. Otherwise, check for other
possible causes.
Paper reversed
Re-install the paper roll.
Cable defective
Check that the cable between the recorder and
main board is correctly connected.
Recorder defective
Replace the recorder.
Paper roll not
properly installed
Stop the recorder and re-install the paper roll.
Print head dirty
1. Check the thermal print head and the paper
roller for foreign matter.
2. Clean the thermal print head with an
appropriate cleaning solution such as contact
cleaner or isopropal alcohol.
Recorder defective
Replace the recorder.
5-5
5.6.8 Output Interface Failure
Symptoms
Unable to use
the USB devices;
USB drive data
transfer failure
Possible Cause
Troubleshooting
Cable defective
1. Check that the cable between the power
management board and main board is
correctly connected.
2. Check that the cable between power
management board and interface board is
correctly connected.
The connector board
failed.
Replace the connector board.
Power management
board defective
Replace the power management board.
The main board failed.
Replace the main board.
Improper setup
Select [Main]→ [Transfer Data to USB]
5.6.9 Data Storage Failure
Symptoms
Fails to review
archived patient
data
SD card failure
Possible Cause
Troubleshooting
Abnormal patient
admitting
Admit the patient properly.
SD card full; unavailable
for more patient data
Delete uneeded patient data, clear the
related alarm, and readmit the patient.
The main board failed.
Replace the main board.
SD card not formatted
Format the SD card.
SD card failure
Replace the SD card.
SD card is locked
Unlock the SD card.
Main board defective
Replace the main board.
5-6
5.6.10 Wired Network Related Problems
Symptoms
Unable to connect the
wired network
The monitor is
frequently off line or
disconnects from the
network.
The monitor is
connected to a LAN
but cannot view other
patients under the
View Others mode
Possible Cause
Troubleshooting
Incorrect LAN cable
connection
Check LAN cable connection. LAN
cable shall not be longer than 50
meters.
Incorrect IP address
configuration
Check for IP address conflict. If yes,
reconfigure the IP address.
Cable defective
1. Check that the cable between the
power management board and main
board is correctly connected.
2. Check that the cable between power
management board and interface
board is correctly connected.
The connector board
failed.
Replace the connector board.
Power management
board defective
Replace the power management
board.
The main board failed.
Replace the main board.
Incorrect LAN cable
connection
Check LAN cable connection. LAN
cable shall not be longer than 50
meters.
Incorrect LAN cable
connection
Check LAN cable connection. LAN
cable shall not be longer than 50
meters.
Excessive requests for
viewing the monitor at
the same time
A monitor can only be viewed by four
other monitors at the same time under
the View Others mode. The excessive
view requests system will be ignored.
Incorrect IP address
configuration
Check for IP address conflict. If yes,
reconfigure the IP address.
5.6.11 Wi-Fi Related Problems
Symptoms
The monitor is
frequently off line or
disconnects from the
Wi-Fi network.
Possible Cause
Troubleshooting
The Wi-Fi signal is unstable in
the operating area.
Check the signal quality of the
Mindray Wi-Fi network.
The monitor's Wi-Fi antenna is
detached or not properly
connects the Wi-Fi module.
Disassemble the monitor and
fix the Wi-Fi antenna.
Antenna damaged
Replace the Wi-Fi antenna.
5-7
Symptoms
Unable to connect the
Wi-Fi network.
Possible Cause
Troubleshooting
Wi-Fi module defective
Replace the Wi-Fi module.
Incorrect IP address
configuration
Check for IP address conflict. If
yes, reconfigure the IP
address.
The Wi-Fi signal is unstable in
the operating area.
Check the signal quality of the
Mindray Wi-Fi network.
The monitor's Wi-Fi antenna is
detached or not connects the
Wi-Fi module.
Fix the Wi-Fi antenna.
Antenna damaged
Replace the Wi-Fi antenna.
Wi-Fi module defective
Replace the Wi-Fi module.
Main board defective
Replace the main board.
5.6.12 Module defective
Symptoms
Possible Cause
Troubleshooting
Module defective
1. Check that the cable between the
external converter board inside the
module and the converter board is
correctly connected.
2. Replace the converter board.
Main unit defective
1. Check that the cable between the
main board and power management
board is correctly connected.
2. Replace the power management
board.
3. Replace the main board.
Cable defective
inside the module
Check the cables connecting the
converter board and corresponding
parameter module.
Parameter module
defective
Replace the corresponding module.
Converter board
defective inside the
module
Replace corresponding converter board.
Failed to connect the
external parameter
modules
Module can be
loaded, but "XX
communication
stopped" is reported
or some parameters
cannot be used
"XX" indicates the configured modules, such as NIBP, SpO2 and Temperature.
5.6.13 Technical Alarm Messages
Please refer to the operator’s manual.
5-8
6 Disassembly and Repair
6.1 Tools Required
To disassemble and replace the parts and components, the following tools may be required:

Philips screwdrivers

Tweezers

Sharp nose pliers

Clamp

Slot-type screwdriver
6.2 Preparations for Disassembly
Before disassembling the equipment, finish the following preparations:

Stop monitoring, turn off the equipment, and disconnect all the accessories and
peripheral devices.

Disconnect the AC power source and remove the battery.
WARNING

Before disassembling the equipment, be sure to eliminate the static charges first.
When disassembling the parts labeled with static-sensitive symbols, make sure you
are wearing electrostatic discharge protection such as antistatic wristband or gloves
to avoid damaging the equipment.

Properly connect and route the cables and wires when reassembling the equipment
to avoid short circuit.

Follow correct sequence to disassembly the equipment. Otherwise, the equipment
may be damaged permanently.

Be sure to disconnect all the cables before disassembling any parts. Be sure not to
damage any cables or connectors.

Place the screws and parts from the same module together to facilitate
reassembling.

Use care during reassembly to ensure cables are properly routed and all gaskets are
intact and correctly positioned.
6-1
6.3 Disassembling the Main Unit
NOTE

The recorder can be disassembled separately.

To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, touchscreen and the
knob. Be careful not to break the two cotters on the front ends of rear housing.

All repairs should be performed in an anti-static environment by qualified service
personnel.
6.3.1 Disassembling the Temperature Module (Optional)
1.
Lay the monitor on a table as shown below. Unscrew the three M3×6 screws, pull the
Temperature module up, and disconnect the Temperature cable.
Temperature
cable
6-2
6.3.2 Removing the Recorder
Unscrew the two M3×6 screws and pull the clamps as indicated to remove the recorder. Then
disconnect the cable.
Clamps
NOTE

The recorder can be disassembled separately.
6.3.3 Separating the Front and Rear Half of the Monitor
1.
Lay the monitor on a table as shown below. Unscrew the four M3 screws.
6-3
2.
Remove the recorder or recorder cover, and pull the rear housing out as indicated
below to separate the front and rear housing.
3.
Stand the monitor and separate the front housing assembly and rear housing assembly
with caution. Disconnect the cable between the main board and power management
board and then take off the front panel.
Cable
NOTE

When reassembling the equipment, be sure to check if the front housing waterproof
strip is correctly placed.
6-4
6.3.4 Removing the Parameter Connector Panel Assembly
Lay the rear housing assembly of the equipment on a table. Disconnect the cable for AC
receptacle and SpO2 cable, and then the silicon tube.
Cable for AC
input
receptacle
SpO2 signal
cable
Silicon tube
Parameter connector panel assembly
6-5
6.3.5 Disassembling the Main Bracket Assembly
1.
For monitors without a multi-function connector, use a flat blade screwdriver to gently
lift the cover release on the inside of the unit, and then remove the cover.
Cover
6-6
2.
Disconnect the speaker cable, recorder cable, power cord and battery interface board
cable.
3.
Unscrew the five self-tapping screws and one grounding screw. Then remove the main
bracket assembly.
Battery interface
board cable
Speaker cable
Recorder
cable
5 self-tapping
screws
Grounding screw
Power cord
6-7
6.3.6 Removing the Parameter Board (SpO2 Optional) and Power
Management Board
1.
Unscrew the three screws and remove the power management board assembly from
the main bracket assembly.
2.
Unscrew the two M3 screws and remove the parameter board from the power
management board assembly.
Parameter Board
2 M3 screws
6-8
3.
Unscrew the two M3 screws and remove the power management board assembly.
2 M3 screws
Power
management
board
6.3.7 Disassembling Pumps and Valves
1.
Cut the two cable ties and remove the pump.
Cable tie
2.
Unscrew the three screws as indicated and remove the NIBP board.
6-9
6.3.8 Disassembling AC/DC Power Board and Battery Converter Board
1.
Unscrew the four screws as indicated and remove the AC/DC power board.
2.
Unscrew the two M3 nuts to remove the battery interface board.
6.4 Disassembling the Front Housing Assembly
NOTE

To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, touchscreen and the
knob.

Remember to install the screen support pad properly during reassembly.

Operations relating to optional parts may not apply to your equipment.

Position the touchscreen properly with the flexible cable facing down.
6-10
6.4.1 Removing the Touchscreen Control Board
Remove the two M3 screws as shown below. Disconnect the cable between main board
and touchscreen board, and the touchscreen control board cable, and then remove the
touchscreen control board.
Touchscreen
Control Board
cable
2 M3 screws
Cable between
the main board
and touchscreen
board
6.4.2 Removing the Wi-Fi Module (Optional)
1.
Remove the two antennas on the front panel from the slots as shown below:
Antenna
2.
Remove the antennas from the Wi-Fi module PCBA.
Antenna
6-11
3.
Push the clamps aside to remove the Wi-Fi module.
Clamps
6.4.3 Removing the Main Control Board
Disconnect the alarm lamp cable, cable for display backlight, display cable, and the
cable between the main board and keypad board respectively. Unscrew the four M3×8
screws and remove the main board, as shown below:
Cable
Cable
Cable
6-12
6.4.4 Removing SD Card
Remove the main board for Accutorr 7, and push the SD card as indicated below to
remove the SD card.
SD card
6.4.5 Removing the Touchscreen
Unscrew the seven PT3×8 screws as indicated below. Remove the touchscreen
assembly and then the touchscreen.
Touchscreen
6-13
6.4.6 Disassembling the Display
Unscrew the four M3×6 screws indicated below to remove the screen.
6.4.7 Removing the Keypad
Unplug the encoder cable and unscrew the three PT3×8 screws indicated below.
Remove the keypad.
6.4.8 Removing the Encoder
Pull the knob off the encoder shaft. Remove the retaining nut. Then remove the encoder.
Encoder
shaft
Knob
6-14
6.4.9 Removing the Alarm Lamp
Unscrew the four PT2×6 screws indicated below and remove the alarm lamp board and
alarm lamp.
6.5 Disassembling the Temperature Module (Optional)
6.5.1 Removing the Temperature Module PCBA and Module Power Board
PCBA
Unscrew the two M3×6 screws and the two M3 screws. Remove the cover board and metal sheet.
Disconnect the Temperature board cable and the cable between Temperature isolation power
board and Temperature board. Unscrew the four M3×6 screws, you can remove the Temperature
module PCBA. Then unscrew the three M3×6 screws, you can remove the Temperature module
power board PCBA.
4 M3x6 screws
Temperature
board cable
Screw for cover board
Cover board
Cable between
the isolation
power board and
Temp board
Temperature
module power
board PCBA
3 M3X6 screws
Metal sheet
Screw for cover board
Screw for metal sheet
6-15
Temperature
module PCBA
6.5.2 Disassembling the Temperature On-Position Detection Board PCBA
1.
Unscrew the four M3×6 screws as indicated and remove the temperature module
housing.
2.
Unscrew the four M2 screws as indicated below and remove the Temperature
on-position detection board PCBA.
Temperature on-position detection board PCBA
NOTE

Remember to assemble the silicon button for the Temperature on-position detection
switch during reassembly.
6-16
7 Parts
7.1 Introduction
This section contains the exploded views and parts lists of the main unit to identify the parts
during disassembling the monitor and replacing the parts.
This manual is based on fully loaded configuration. Your equipment may not contain all options
and therefore may not be appear the same as the unit in this manual.
7.2 Main Unit
7.2.1 Exploded View
7.2.2 Parts List
Item
No.
Description
FRU part number
Remarks
1
Accutorr 7 Front Housing Assembly
115-022922-00
Touch screen
2
TR6F recorder
115-001290-00
N/A
3
Rear Housing Assembly
115-017698-00
Cover assembly
4
Screw, Pan head with washer, Phillips M3×8
M04-004015---
N/A
5
Screw, pan head Phillips, M3×8
M04-000605---
N/A
6
Accutorr 7 Temperature module
115-017716-00
N/A
7-1
7.3 Front Housing Subassembly (Touchscreen)
7.3.1 Exploded View
7-2
7.3.2 Parts List
Item
No.
Description
1
Accutorr 7 Front housing
3
Silicon water-proof strip
4
Alarm lamp
5
Silicon water-proof strip
8
Touchscreen position pad (8")
2
FRU part number
Remarks
115-022921-00
front
housing
service kit
Antenna cable
0012-00-1730-01
N/A
6
Alarm Lamp Board
051-001362-00
N/A
7
Cross recessed pan head self-tapping
screw PT2X6
M04-051003---
N/A
9
Touch-panel, resistive-type, 8.4"
021-000058-00
N/A
10
8" display-short
12
8" display-long
115-018259-00
N/A
13
LCD TFT 8.4"
11
Screw, pan head Phillips, M3×6
M04-002505---
N/A
14
Touchscreen control board PCBA
051-000881-00
N/A
15
Main board PCBA
115-023203-00
N/A
16
Screw, Pan Head W/Washer Phillips M3X6
M04-004012---
N/A
17
ST3.3X8 screw
030-000338-00
N/A
18
Keypad board adjusting sleeve
115-020467-00
N/A
19
Keypad board cushion
20
Keypad PCBA
051-001359-00
N/A
21
Encoder
801-0010-00010-00
N/A
22
Accutorr 7 silicon buttons
049-000607-00
N/A
23
Knob
043-003372-01
N/A
7-3
7.4 Rear Housing Assembly
7.4.1 Exploded View
7.4.2 Parts List
Item
No.
Description
FRU part number
Remarks
1
Rear Housing Subassembly
115-017698-00
N/A
2
Battery door assembly
043-003359-01
N/A
3
AC socket assembly
115-017699-00
N/A
4
Parameter connector panel assembly
115-017711-00
without SpO2
5
Parameter connector board support
043-003168-00
N/A
6
Power management board
115-018262-00
With multi-IO
7
Screw, Pan head with washer, Phillips M3X6
M04-004012---
N/A
8
Valve assembly
115-017679-00
N/A
9
Pump
10
Shock absorption cushion for pump
801-9261-00040-00
NIBP pump
service kit
/
Fixing strip
7-4
Item
No.
Description
FRU part number
Remarks
11
ST3.3X8 screw
030-000338-00
N/A
12
Speaker
13
Speaker pad
801-9261-00010-00
N/A
/
Cable between the power management
board and power board
009-003237-00
N/A
/
Cable between the interface board and
main board
9211-20-87225
N/A
/
Cable between NIBP module and power
management board
009-003238-00
N/A
/
Recorder cable
009-001969-00
N/A
/
multifunctional connector cap
043-003311-01
N/A
7-5
7.5 Main Bracket Assembly
7.5.1 Exploded View
7.5.2 Parts List
Item No.
Description
FRU part number
1
Screw, Pan head w/washer
M04-004012---
2
Power board insulator
047-010575-00
3
Power board
022-000125-00
4
Knob, Battery latch
0380-00-0593
5
Nut with washer
6
Battery spring
7
6301 battery interface PCBA
115-018254-00
7-6
7.6 Power Management Board Assembly
7.6.1 Exploded View
7.6.2 Parts List
Item
No.
Description
FRU part number
Remarks
1
Power management
board service kit
115-018262-00
with multifunctional
connector
2
Plastic hexagon nut
M90-000156---
N/A
3
SpO2 shield
047-010576-00
N/A
4
Plastic hexagon bolt
099-000129-00
N/A
5
Screw, pan head
M04-051001-01
N/A
6
SpO2 board
100-000106-00
Nellcor SpO2 board (MDU)
040-000109-01
SpO2 board, Masimo MS-2013
7
Screw, Pan head
w/washer
M04-004012---
N/A
7-7
7.7 Parameter Connector Panel Assembly
7.7.1 Exploded View
7.7.2 Parts List
Item
No.
Description
1
Parameter panel
2
NIBP fitting
3
SpO2 signal cable
/
/
FRU part number
Remarks
115-017711-00
Panel assembly (without SpO2)
009-003243-00
Masimo SpO2 module
009-003244-00
Nellcor SpO2 module
Decorative NIBP socket
043-003304-01
N/A
Decorative IBP socket
043-001893-01
N/A
7-8
7.8 Predictive Temperature Assembly
7.8.1 Exploded View
7.8.2 Parts List
Item
No.
Description
FRU part number
1
Screw, Pan head w/washer
M04-004012---
2
Predictive Temperature module power board PCBA
801-6006-00043-00
3
Predictive Temperature housing
043-003326-01
4
Temperature on-position detection board PCBA
051-001419-00
5
External compartment for Temperature module
043-003312-01
6
Temperature cover
049-000547-01
7
Silicon buttons
M09A-20-62064
8
Screw, Pan head Self-Tapping PT2X6
M04-051003--7-9
Item
No.
Description
FRU part number
9
Screw, Flat Head Phillips, M3X6
M04-005005---
10
Predictive Temperature module PCBA
051-001435-00
/
Predictive Temperature board cable
009-003368-00
/
Cable between the Temperature module and power
management board
009-003239-00
/
Cable between the isolation power board and Temperature
board
009-003240-00
7-10
8 Hardware and Software Upgrade
8.1 Hardware Upgrade
The monitor supports upgrade of the following functions:

SpO2 measurement

Temperature measurement
8.1.1 Upgrade Package
Upgrade package
SpO2
Temperature
Description of upgrade package
PN of upgrade
package
Masimo SpO2 upgrade kit
115-023204-00
Nellcor SpO2 upgrade kit
115-018270-00
Temperature module
115-017716-00
Note: measurement accessories are not included in the above upgrade packages.
8.1.2 Upgrading Parameter Modules
8.1.2.1 Upgrading Nellcor SpO2
Contents of upgrade package:

A Nellcor SpO2 board;

An SpO2 insulator;

A connector panel assembly for Nellcor SpO2 board; and,

Two M3×6 screws
1.
Remove the power management board and connector panel assembly as described in
section 6.3 Disassembling the Main Unit.
2.
Assemble the SpO2 board and insulator onto the power management board as
described in section 6.3.6 Removing the Parameter Board (SpO2 Optional) and Power
Management Board.
3.
Install the power management board assembly with the SpO2 board and the connector
panel assembly in the service kit into the main unit as described in section 6.3
Disassembling the Main Unit.
8-1
8.1.2.2 Upgrading Masimo SpO2
Contents of upgrade package:

A power management board assembly with Masimo SpO2; and,

A Masimo SpO2 connector panel assembly.
1.
Remove the power management board, connector panel assembly and the stopple of
multifunctional connector (if there is one) as described in section 6.3 Disassembling
the Main Unit.
2.
Install the power management board assembly with the SpO2 board and the connector
panel assembly in the service kit into the main unit as described in section 6.3
Disassembling the Main Unit.
8.1.3 Upgrading Temperature
Contents of upgrade package:

A Temperature module with cables; and,

Two M3×6 screws.
Remove the decorative cover from the Temperature module connector. Install the Temperature
module onto the main unit as described in section 6.5 Disassembling the Temperature Module
(Optional).
8.1.4 Enabling Parameter Functions
1.
Select [Main]→[Maintenance >>]→[Factory Maintenance >>]→enter the required
password→[Ok]→[Device Config. >>].
2.
In the prompt menu, check the upgraded functions.
to save the changes and quit the menu.
3.
Click
4.
Restart the monitor and the software for upgraded parameters are enabled.
8.2 Software Upgrade
Software upgrades must be performed by Mindray, NA authorized service personnel. Call Service
Dispatch 1 800 288-2121 ext: 7875.
8-2
A Electrical Safety Inspection
The following electrical safety tests are recommended as part of a comprehensive preventive
maintenance program. They are a proven means of detecting abnormalities that, if undetected,
could prove dangerous to either the patient or the operator. Additional tests may be required
according to local regulations.
All tests can be performed using commercially available safety analyzer test equipment. Follow
the instructions of the analyzer manufacturer.
The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line
voltage and grounding, as well as total current loads.
A.1 Power Cord Plug
A.1.1 The Power Plug
Test Item
Acceptance Criteria
The power plug pins
The power plug
No broken or bent pin. No discolored pins.
The plug body
No physical damage to the plug body.
The strain relief
No physical damage to the strain relief. No plug
warmth for device in use.
The power plug
No loose connections.
No physical damage to the cord. No deterioration
to the cord.
The power cord
For devices with detachable power cords, inspect
the connection at the device.
For devices with non-detachable power cords,
inspect the strain relief at the device.
A-1
A.2 Device Enclosure and Accessories
A.2.1 Visual Inspection
Test Item
Acceptance Criteria
No physical damage to the enclosure and accessories.
The enclosure and
accessories
No physical damage to meters, switches, connectors, etc.
No indication of exposure to fluid spills (e.g., water, coffee,
chemicals, etc.).
No loose or missing parts (e.g., knobs, dials, terminals, etc.).
A.2.2 Physical Inspection
Test Item
Acceptance Criteria
No unusual noises (e.g., a rattle inside the case).
The enclosure and accessories
No unusual smells (e.g., burning or smoky smells,
particularly from ventilation holes).
No taped notes that may suggest device deficiencies or
operator concerns.
A.3 Device Labeling
Check the labels provided by the manufacturer or the healthcare facility are present and legible.

Main unit label

Integrated warning labels
A-2
ELECTRICAL SAFETY INSPECTION FORM
Overall assessment
Scheduled inspection
Test item: 1, 2, 3, 4, 5, 6, 7
Unopened repair type
Test item: 1, 2, 3
Opened repair type, not replace the power part including
transformer or patient circuit board
Test item: 1, 2, 3, 4
Opened repair type, replace the power part including transformer
Test item: 1, 2, 3, 4, 5
Opened repair type, replace patient circuit board
Test item: 1, 2, 3, 4, 6, 7
Location:
Technician:
Equipment:
Control Number:
Manufacturer:
Model:
SN:
Measurement equipment /SN:
Date of Calibration:
INSPECTION AND TESTING
1
Power Cord Plug
2
Device Enclosure and Accessories
3
Device Labeling
4
Protective Earth Resistance
Pass/Fail
5
6
Earth
Leakage
Patient
Leakage
Current
Ω
Normal
condition(NC)
____μA
Single Fault
condition(SFC)
____μA
Normal
condition(NC)
Single Fault
condition(SFC)
BF: ____μA
CF: ____μA
BF: ____μA
CF: ____μA
BF: ____μA
7
Mains on Applied Part Leakage
CF: ____μA
Limit
Max: 0.2 Ω
Max:
NC: 300μA(refer to
UL60601-1) *
NC: 500μA(refer to
IEC60601-1) *
SFC: 1000μA
Max:
CF applied part:
NC:10μA, SFC: 50μA
BF applied part:
NC:100μA, SFC: 500μA
Max:
CF applied part: 50μA
BF applied part:
5000μA
Note: Equipment sold in North America shall comply with the requirement of UL60601-1, others
shall comply with the requirement of IEC60601-1.
Name/ Signature: __________________________ Date:_____________________________
A-3
FOR YOUR NOTES
A-4
PN: 046-005296-00 (2.0)
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