Allen-Bradley PowerFlex 755 IP00, NEMA/UL Open Type Drive Installation Instructions

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Allen-Bradley PowerFlex 755 IP00, NEMA/UL Open Type Installation Instructions | Manualzz

Installation Instructions

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Frames 8…10

200…1500 kW (250…2000 Hp)

This document provides instructions for the installation of an IP00, Open Type

PowerFlex 755 drive (Frames 8…10) in a user supplied enclosure.

The information provided in this publication supplements the PowerFlex 750-

Series Installation Instructions (publication 750-IN001) and is intended for qualified drive service personnel only.

Topic

General Precautions

Certifications

Overview

Installation Overview

AC Input Drives

Common DC Input Drives

Installation Tools

Enclosure Requirements

CE Conformity

Horizontal Mounting Guidelines – Single Drive Unit Only 26

Dimensions 28

16

23

Lifting

Drive Installation

Selecting/Verifying Control Transformer Voltage

Installing the Control Pod in the Drive

41

42

36

38

Power Wiring

Kit Installation Guidelines

Cable Routing

I/O Wiring

Fuse and Circuit Breaker Ratings

58

59

45

49

67

12

16

6

8

3

4

Page

2

2

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Additional Resources

General Precautions

For additional PowerFlex 750-Series drive information, refer to the following publications online at: www.rockwellautomation.com/literature .

Title

PowerFlex 750-Series Installation Instructions

PowerFlex 750-Series Programming Manual

PowerFlex 750-Series Hardware Service Manual

PowerFlex 750-Series Technical Data

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives

Common Bus Guidelines

Safety Guidelines for the Application, Installation & Maintenance of Solid State Control

Guarding Against Electrostatic Damage

Publication

750-IN001

750-PM001

750-TG001

750-TD001

DRIVES-IN001

DRIVES-AT002

SGI-1.1

8000-4.5.2

To order paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

For Drives Technical Support see www.ab.com/support/abdrives .

Qualified Personnel

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

Personal Safety

ATTENTION: To avoid an electric shock hazard, ensure that all power to the drive has been removed before proceeding. In addition, before servicing, verify that the voltage on the bus capacitors has discharged. Measure the DC bus voltage on Frame 8 drives at the DC+ and DC- TESTPOINT sockets on the front of the power module (see

page 47

). The voltage must be zero.

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables.

Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Certifications

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Personal Safety (continued)

ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national and international codes, standards, regulations or industry guidelines.

Product Safety

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the system.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication

8000-4.5.2 or any other applicable ESD protection handbook.

ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors.

Refer to the PowerFlex 750-Series Technical Data, publication 750-TD001 for detailed specifications and certifications.

IMPORTANT

To meet UL certification, the Field Termination and Control Pod kits described

on page 10 or

page 14

must be used.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

3

4

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Overview

Selecting and Integrating an IP00 System

The following steps will guide you in planning and installing a PowerFlex 755

IP00, NEMA/UL Open Type drive.

1. Considerations

❏ Drive size (Hp & V AC), required accessories/options (HIM, comms, etc.)

❏ Ingress protection of system

❏ Mounting orientation of drive

❏ Cooling method, venting orientation, alignment of venting

❏ Control pod mounting location

❏ Cabling entry/exit scheme and cable routing provisions

❏ Roll-out cart required

❏ Personnel safety and necessary tooling

2. Selection

❏ Select and purchase enclosure with sub-panel and ingress accessories (page

16

)

❏ Select and purchase drive and corresponding drive options (see

750-TD001 )

❏ Select and purchase pod and corresponding cables (page

10

or page

14

)

❏ Select and purchase field termination kits (page

10 or page

14

)

❏ Select and purchase appropriate mounting kits (drive mounting & floor - page

10

or page 14 )

❏ Select and purchase door fans (pages

20 …

21

)

❏ Select and purchase necessary wire and cabling (pages

45

& 59 )

3. Prepare the Enclosure

❏ Create ventilation openings, mount door fans (pages

17 …

21

)

❏ Provisions for accessories (HIM cradle, etc. - see

750-TD001 )

❏ Fabricate and mount inlet and outlet plenums (pages

17

… 19 )

❏ Drill sub-panel(s) (page

39 & page

40

)

❏ Mount field termination kit, mounting brackets, and floor kit (page

39

& page

40

)

❏ Mounting of customer specified accessories

❏ Remote mounting of control pod (if specified - see

750-IN015 )

❏ Mount sub-panel(s)

4. Power and Ground Wiring

❏ Ensure proper grounding (page

45 )

❏ Position & secure movable L-brackets (page

49

)

❏ Properly terminate power cables (page

48 )

❏ Attach power cabling (page

48

)

5. Roll-in and Secure the Drive Unit

❏ Raise drive unit to vertical orientation (page

37

)

❏ Position roll-out cart (see

750-IN001 )

❏ Lift drive unit onto cart (see

750-IN001 )

❏ Roll drive unit into cabinet and secure (see

750-IN001 )

6. Control Wiring

❏ Mount control pod into drive (if specified - page

42 )

❏ Verify control transformer voltage (page

41

)

❏ Ensure proper cable routing (page

58

)

❏ Attach pod power and fiber optic cables (page

58

)

❏ Install real time clock battery and HIM cable (page

60 )

❏ Install remaining control wiring (pages

59 …

66

)

❏ Verify correct torque on all fasteners and connectors

7. Commission the System

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

1…3

20G 1

4 a b

Code

20G

1

5 c a

Drive

Type

PowerFlex 755

T

6 d

Code

C

D

E

F

b

Future Use

c

Input Type

Description

AC Input w/Precharge

DC Input w/Precharge

Code

1

4

Code

T

d

Enclosure

Description

IP00, UL Open Type without Control POD

e

Voltage Rating

Voltage

400V AC / 540V DC

480V AC / 650V DC

600V AC / 810V DC

690V AC / 932V DC (not UL listed)

Catalog Number Explanation

Position e

7 8…10 11

D 485 A

f1…f2 g

12

N

h

13

0

f1

Code

C460

C540

C567

C650

C750

C770

C460

ND Rating

400V AC / 540V DC, 50 Hz Input

Amps kW

Quantity

Required

650

750

770

910

460

540

567

250

315

315

355

400

400

500

1

2

1

1

1

1

1

Equivalent

Frame Size

8

C540

C567

C650

C750

C770

C567

C770

1040

1090

1175

1465

1480

1590

2150

560

630

710

800

850

900

1250

2

2

2

2

2

3

3

9

10

To achieve the extended ratings listed for Frames 9 and 10, the base

Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive

Rating tables on pages 8, 9, 12, and 13 for detailed information.

14

N

15

N

16

N

17

N

18

N

f3

Code

E295

E355

E395

E435

E460

E510

E295

ND Rating

600V AC / 810V DC, 60 Hz Input

Amps Hp

Quantity

Required

435

460

510

595

295

355

395

300

350

400

450

500

500

600

1

2

1

1

1

1

1

Equivalent

Frame Size

8

E355

E395

E435

E460

E510

E395

E510

630

760

825

900

980

1110

1430

700

800

900

950

1000

1100

1400

2

2

2

2

2

3

3

9

10

To achieve the extended ratings listed for Frames 9 and 10, the base

Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive

Rating tables on pages 8, 9, 12, and 13 for detailed information.

g

Code

A

Filtering and CM Cap Configuration ‡

Filtering

Yes

Default CM Cap Connection

Jumper Removed

J Yes Jumper Installed

‡ 480V drives must select code "A." Jumpers are included for field reconfiguration as desired.

h

Dynamic Braking §

Code

N

Internal Resistor

No

§ Not available on Frames 8…10.

Internal Transistor

No

f2

Code

D710

D740

D430

D485

D430

D485

D545

D617

ND Rating

480V AC / 650V DC, 60 Hz Input

Amps Hp

Quantity

Required

710

740

800

960

430

485

545

617

350

400

450

500

600

650

700

800

2

2

1

1

1

1

1

1

Equivalent

Frame Size

8

D545

D617

D710

D740

1045

1135

1365

1420

900

1000

1100

1250

2

2

2

2

9

D545

D740

1525

2070

1350

1750

3

3

10

To achieve the extended ratings listed for Frames 9 and 10, the base

Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive

Rating tables on pages 8, 9, 12, and 13 for detailed information.

f4

Code

F460

F500

F265

F330

F265

F330

F370

F415

ND Rating

690V AC / 932V DC, 60 Hz Input (not UL listed)

Amps kW

Quantity

Required

Equivalent

Frame Size

460

500

590

650

265

330

370

415

250

315

355

400

450

500

560

630

1

1

1

1

1

1

2

2

8

F370

F415

F460

F500

710

765

795

960

710

750

800

900

2

2

2

2

9

F370

F500

1040

1400

1000

1400

3

3

10

To achieve the extended ratings listed for Frames 9 and 10, the base

Frame 8 drive must be paralleled 2 or 3 times. Refer to the Drive

Rating tables on pages 8, 9, 12, and 13 for detailed information.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

5

6

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Installation Overview

Mounting Kit

Converter (AC Input)

Termination Kit

PE

PE

AC Input Drives

A typical IP00 installation for an AC input drive is shown below. Refer to pages

8 …

10

for available kits and ratings.

Outlet Ducting Kit

Control Pod

For drive mounting, see page 42 .

Refer to publication 750-IN015 for remote mounting information.

PE

PE

R/L1

S/L2

T/L3

Power

755

Inverter (DC Bus)

Termination Kit

Optional for a Frame 8 equivalent. Use only if the application requires.

Inverter (AC Output)

Termination Kit

DC (+)

DC (+)

DC

(+)

DC (-)

DC (-)

DC

(-)

U/T1

V/T2

W/T3

IP00 Frame 8 Drive Assembly

(Inverter & Converter)

PE

PE

Sub Panel

(for reference only)

PE

PE

Mounting Kit

Floor Mounting

Kit

Roll-out Cart

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Bottom Duct Kit

Bottom inlet duct mounts inside of the Floor Mounting kit. Both kits are required for inlet ducting from the bottom.

Mounting Kit

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Common DC Input Drives

A typical IP00 installation for a common DC input drive is shown below. Refer

to pages 12

14 for available kits and ratings.

Outlet Ducting Kit

Control Pod

For drive mounting, see page 42

.

Refer to publication 750-IN015 for remote mounting information.

Power

755

DC Input for

Common Bus

Precharge

Termination Kit

IP00 Frame 8 Common DC

Input Drive Assembly

(w/Precharge)

Inverter (AC Output)

Termination Kit

PE

PE

Sub Panel

(for reference only)

Mounting Kit

Control Transformer

Overload Protection required for Common DC

Input drives, see page 20

Floor Mounting

Kit

Roll-out Cart

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Bottom Duct Kit

Bottom inlet duct mounts inside of the Floor Mounting kit. Both kits are required for inlet ducting from the bottom.

7

8

PowerFlex 755 IP00, NEMA/UL Open Type Drive

AC Input Drives

Drive Ratings

The following tables provide rating and selection information for the PowerFlex

755 IP00 NEMA/UL Open Type AC input drives.

380…480V AC, Three-Phase, 50 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

534 540 594 NA

578 585 644

604 612 673

739 750 825

784 796 876

819 832 915

1024 1040 1144

1073 1090 1199

1157 1175 1293

1443 1465 1612

1457 1480 1628

1576 1600 1760

1689 1715 1887

2294 2330 2563

kW

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Input Voltage

Range

V AC

315 455 460 506 693 250 380 385 578 693 200 360…440

Base Drive

Catalog Number

20G11TC460

315 533 540 594 821 315 450 456 684 821 250 360…440

355 560 567 624 851 315 466 472 708 851 250 360…440

400 640 650 715 975 355 533 540 810 975 315 360…440

450 739 750 825 1125 400 577 585 878 1125 315 360…440

20G11TC540

20G11TC567

20G11TC650

20G11TC750

450 758 770 847 1155 400 634 642 963 1155 355 360…440

560 896 910 1001 1365 500 739 750 1125 1365 400 360…440

630 1024 1040 1144 1584 560 867 880 1320 1584 500 360…440

710 1073 1090 1199 1638 630 896 910 1365 1638 500 360…440

20G11TC770

20G11TC460

20G11TC540

20G11TC567

800 1157 1175 1293 1872 710 1024 1040 1560 1872 560 360…440

850 1443 1465 1612 2198 800 1073 1090 1635 2198 630 360…440

900 1457 1480 1628 2220 850 1157 1175 1763 2220 710 360…440

1000 1566 1590 1749 2385 900 1305 1325 1988 2385 710 360…440

1400 2117 2150 2365 3225 1250 1773 1800 2700 3225 1000 360…440

20G11TC650

20G11TC750

20G11TC770

20G11TC567

20G11TC770

2

3

3

2

2

1

2

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

1 8

8

8

8

8

8

9

9

9

9

10

10

9

9

480V AC, Three-Phase, 60 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

458 485 534 NA

514 545 600

557 590 649

670 710 781

722 765 842

755 800 880

906 960 1056

986 1045 1150

1071 1135 1249

1288 1365 1502

1340 1420 1562

1453 1540 1694

1562 1655 1821

2114 2240 2464

Hp

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Input Voltage

Range

V AC

400 406 430 473 666 350 349 370 555 666 300 432…528

Base Drive

Catalog Number

20G11TD430

450 458 485 534 745 400 391 414 621 745 350 432…528

500 514 545 600 818 450 428 454 681 818 350 432…528

600 582 617 679 926 500 458 485 728 926 400 432…528

20G11TD485

20G11TD545

20G11TD617

650 670 710 781 1065 600 514 545 818 1065 450 432…528

700 698 740 817 1110 650 582 617 926 1110 500 432…528

800 755 800 880 1278 700 670 710 1065 1278 600 432…528

900 906 960 1056 1440 800 750 795 1193 1440 700 432…528

1000 986 1045 1150 1568 900 755 800 1200 1568 750 432…528

1100 1071 1135 1249 1728 1000 906 960 1440 1728 800 432…528

1250 1288 1365 1502 2048 1100 986 1045 1568 2048 900 432…528

1350 1340 1420 1562 2130 1250 1071 1135 1703 2130 1000 432…528

1500 1439 1525 1678 2288 1350 1199 1270 1905 2288 1100 432…528

2000 1953 2070 2277 3105 1750 1633 1730 2595 3105 1650 432…528

20G11TD710

20G11TD740

20G11TD430

20G11TD485

20G11TD545

20G11TD617

20G11TD710

20G11TD740

20G11TD545

20G11TD740

2

2

2

2

3

3

1

1

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

8

8

8

8

8

8

9

9

9

9

9

9

10

10

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

600V AC, Three-Phase, 60 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

335 355 391 NA

373 395 435

411 435 479

434 460 506

481 510 561

514 545 600

651 690 759

717 760 836

788 835 919

849 900 990

925 980 1078

986 1045 1150

1151 1220 1342

1444 1530 1683

Hp

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Input Voltage

Range

V AC

350 278 295 325 490 300 257 272 408 490 250 540…660

Base Drive

Catalog Number

20G11TE295

400 335 355 391 533 350 278 295 443 533 300 540…660

450 373 395 435 593 400 310 329 494 593 350 540…660

500 411 435 479 639 450 335 355 533 639 350 540…660

500 434 460 506 711 500 373 395 593 711 400 540…660

20G11TE355

20G11TE395

20G11TE435

20G11TE460

550 481 510 561 765 500 401 425 638 765 450 540…660

700 562 595 655 918 600 481 510 765 918 500 540…660

800 595 630 693 1071 700 562 595 893 1071 600 540…660

900 717 760 836 1140 800 595 630 945 1140 700 540…660

20G11TE510

20G11TE295

20G11TE355

20G11TE395

950 779 825 908 1260 900 661 700 1050 1260 750 540…660

1000 849 900 990 1368 950 717 760 1140 1368 800 540…660

1100 925 980 1078 1470 1000 769 815 1223 1470 900 540…660

1200 1048 1110 1221 1665 1100 868 920 1380 1665 1000 540…660

1500 1350 1430 1573 2145 1400 1123 1190 1785 2145 1250 540…660

20G11TE435

20G11TE460

20G11TE510

20G11TE395

20G11TE510

2

3

3

2

2

1

2

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

1 8

8

8

8

8

8

9

9

9

9

10

10

9

9

690V AC, Three-Phase, 50 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

311 330 363 NA

349 370 407

386 410 451

433 460 506

471 500 550

499 530 583

612 650 715

669 710 781

744 790 869

810 860 946

904 960 1056

961 1020 1122

1083 1150 1265

1399 1485 1634

kW

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Input Voltage

Range

V AC

315 250 265 292 375 250 203 215 323 375 200 621…759

Base Drive

Catalog Number

20G11TF265

355 311 330 363 473 315 250 265 398 473 250 621…759

400 349 370 407 555 355 290 308 462 555 300 621…759

450 391 415 457 639 400 349 370 555 639 355 621…759

20G11TF330

20G11TF370

20G11TF415

500 433 460 506 675 450 353 375 563 675 375 621…759

530 471 500 550 750 500 389 413 620 750 400 621…759

630 556 590 649 885 560 433 460 690 885 450 621…759

710 612 650 715 975 630 471 500 750 975 500 621…759

800 669 710 781 1065 710 556 590 885 1065 560 621…759

850 721 765 842 1170 750 612 650 975 1170 630 621…759

900 749 795 875 1350 800 706 750 1125 1350 710 621…759

1000 904 960 1056 1440 900 749 795 1193 1440 800 621…759

1100 980 1040 1144 1560 1000 815 865 1298 1560 900 621…759

1500 1319 1400 1540 2100 1400 1093 1160 1740 2100 1120 621…759

20G11TF460

20G11TF500

20G11TF265

20G11TF330

20G11TF370

20G11TF415

20G11TF460

20G11TF500

20G11TF370

20G11TF500

2

2

2

2

3

3

1

1

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

8

8

8

8

8

8

9

9

9

9

9

9

10

10

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

9

PowerFlex 755 IP00, NEMA/UL Open Type Drive

AC Input Drive Installation Kits

The following kits are available to assist you with installation of drive components in your enclosure. Note that certain kits are required for proper installation and for UL certification.

No. Kit

Converter (AC Input) Field

Termination

Inverter (AC Output) Field

Termination

Inverter (DC Bus) Field

Termination - 400/480V

Inverter (DC Bus) Field

Termination - 600/690V

Mounting, Back Panel

Frame 8 Equivalent Frame 9 Equivalent Frame 10 Equivalent

Catalog Number Qty. Catalog Number Qty. Catalog Number Qty.

Description

20-750-BUS2-F8 1 20-750-BUS2-F9 1 20-750-BUS2-F10 1 Provides power wiring connection.

20-750-BUS3-F8

20-750-BUS4-F8

(1)

1 20-750-BUS3-F9

1 20-750-BUS4-F9

(3)

1 20-750-BUS6-F9

(3)

1 20-750-BUS3-F10

1 20-750-BUS4-F10

(3)

1 20-750-BUS6-F10

(3)

1

1

1

Notes

(4) (5)

Mounting, Floor/Rail

Ducting, Outlet Top

Ducting, Bottom Inlet

Control Pod

20-750-MNT2-F8

20-750-MNT3-F8

20-750-DUCT2-F8

20-750-DUCT4-F8

20-750-POD1-F8

Control Pod Remote Mount 20-750-RPD1-F8

1 20-750-MNT2-F9

1 20-750-MNT3-F9

1 20-750-DUCT2-F8

1 20-750-DUCT4-F8

1 20-750-POD1-F8

1 20-750-RPD1-F9

1 20-750-MNT2-F10

1 20-750-MNT3-F10

2 20-750-DUCT2-F8

2 20-750-DUCT4-F8

1 20-750-POD1-F8

1 20-750-RPD1-F10

1 Drive mounting kit includes four brackets per drive unit to mount the drive to the back of the enclosure.

1 Includes bottom rails and hardware to utilize the roll-out feature of the drive.

3 A duct adaptor is provided to direct exhaust air from the top of the drive. Can be used for horizontal or vertical installations.

3 Provides a duct to direct air flow into the bottom of the cabinet. Requires the Floor/Rail kit to secure the duct.

1 Control Pod including Main Control Board and

Fiber Interface Board. Mount in the left most bay of the drive or remotely (see below).

1 Hardware, fiber-optic, and power supply cables to remotely mount the control pod up to 23 m (75 ft) from the drive.

1 For control pod connection in the drive.

Important: Not required if the Remote

Mount kit is ordered.

(5)

(5)

(5)

(4) (6)

(5)

(7)

(7)

(8)

3

24V Harness

Fiber-optic Cable, 0.6 m

(22 in.)

Fiber-optic Cable, 2.8 m

(110 in.)

Roll-out Cart

20-750-PH1-F8

(2)

20-750-FCBL1-F8

0 20-750-PH2-F9

1

20-750-FCBL1-F10

1 20-750-PH3-F10

2 20-750-FCBL1-F10

EMC Core

20-750-CART1-F8 1 20-750-CART1-F8 1 20-750-CART1-F8 1 A wheeled roll-out cart that facilitates drive installation and removal.

20-750-EMCBUS1-F8 1 20-750-EMCBUS1-F9 1 20-750-EMCBUS1-F10 1 Common mode core kit for converter section input on AC input drives. To be used with 20-

750-BUS2-F8. EN 61800-3 compliant installations only.

20-750-EMCCM1-F8 1 20-750-EMCCM1-F8 2 20-750-EMCCM1-F8 3 Common mode core kit for inverter section output. For AC Input or Common DC Input drives. EN 61800-3 compliant installations only.

(1) Optional for Frame 8 equivalent applications; only use if application requires connection to the DC bus (such as a brake or chopper).

(2) Frame 8 equivalent 24V DC harness ships with each drive unit.

(3) Fuses are included.

(4) This kit is required for UL installations.

(5) This is a recommended kit.

(6) This kit is required.

(7) Required when mounting control pod in the drive.

(8) 20-750-PH1-F8 and 20-750-FBCL1-F8 are used for a drive mounted control pod. If the control pod is to be remote mounted up to 23m (75ft), order 20-750-RPD1-F8 kit instead.

(5)

10

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Power

755

Frame 8

PE

PE

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Frame 9

PE

PE

Frame 10

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

11

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Common DC Input Drives

Drive Ratings

The following tables provide rating and selection information for the common

DC input PowerFlex 755 IP00 NEMA/UL Open Type drives.

540V DC, 50 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

621 540 594 NA

673 585 644

704 612 673

863 750 825

916 796 876

957 832 915

1197 1040 1144

1254 1090 1199

1352 1175 1293

1686 1465 1612

1703 1480 1628

1841 1600 1760

1974 1715 1887

2681 2330 2563

kW

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Input Voltage

Range

V DC

315 529 460 506 693 250 443 385 578 693 200 486…594

Base Drive

Catalog Number

20G14TC460

315 621 540 594 821 315 525 456 684 821 250 486…594

355 652 567 624 851 315 543 472 708 851 250 486…594

400 748 650 715 975 355 621 540 810 975 315 486…594

450 863 750 825 1125 400 673 585 878 1125 315 486…594

20G14TC540

20G14TC567

20G14TC650

20G14TC750

450 886 770 847 1155 400 739 642 963 1155 355 486…594

560 1047 910 1001 1365 500 863 750 1125 1365 400 486…594

630 1197 1040 1144 1584 560 1013 880 1320 1584 500 486…594

710 1254 1090 1199 1638 630 1047 910 1365 1638 500 486…594

20G14TC770

20G14TC460

20G14TC540

20G14TC567

800 1352 1175 1293 1872 710 1197 1040 1560 1872 560 486…594

850 1686 1465 1612 2198 800 1254 1090 1635 2198 630 486…594

900 1703 1480 1628 2220 850 1352 1175 1763 2220 710 486…594

1000 1830 1590 1749 2385 900 1525 1325 1988 2385 710 486…594

1400 2474 2150 2365 3225 1250 2071 1800 2700 3225 1000 486…594

20G14TC650

20G14TC750

20G14TC770

20G14TC567

20G14TC770

2

3

3

2

2

1

2

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

1 8

8

8

8

8

8

9

9

9

9

10

10

9

9

650V DC, 60 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

533 485 534 NA

599 545 600

649 590 649

781 710 781

841 765 842

880 800 880

1055 960 1056

1149 1045 1150

1248 1135 1249

1501 1365 1502

1561 1420 1562

1693 1540 1694

1819 1655 1821

2463 2240 2464

Hp

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Input Voltage

Range

V DC

400 473 430 473 666 350 407 370 555 666 300 585…715

Base Drive

Catalog Number

20G14TD430

450 533 485 534 745 400 455 414 621 745 350 585…715

500 599 545 600 818 450 499 454 681 818 350 585…715

600 678 617 679 926 500 533 485 728 926 400 585…715

20G14TD485

20G14TD545

20G14TD617

650 781 710 781 1065 600 599 545 818 1065 450 585…715

700 814 740 817 1110 650 678 617 926 1110 500 585…715

800 880 800 880 1278 700 781 710 1065 1278 600 585…715

900 1055 960 1056 1440 800 874 795 1193 1440 700 585…715

1000 1149 1045 1150 1568 900 880 800 1200 1568 750 585…715

1100 1248 1135 1249 1728 1000 1055 960 1440 1728 800 585…715

1250 1501 1365 1502 2048 1100 1149 1045 1568 2048 900 585…715

1350 1561 1420 1562 2130 1250 1248 1135 1703 2130 1000 585…715

1500 1677 1525 1678 2288 1350 1396 1270 1905 2288 1100 585…715

2000 2276 2070 2277 3105 1750 1902 1730 2595 3105 1650 585…715

20G14TD710

20G14TD740

20G14TD430

20G14TD485

20G14TD545

20G14TD617

20G14TD710

20G14TD740

20G14TD545

20G14TD740

2

2

2

2

3

3

1

1

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

8

8

8

8

8

8

9

9

9

9

9

9

10

10

12

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

810V DC, 60 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

391 355 391 NA

436 395 435

480 435 479

507 460 506

562 510 561

601 545 600

761 690 759

838 760 836

921 835 919

993 900 990

1081 980 1078

1152 1045 1150

1345 1220 1342

1687 1530 1683

Hp

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

Hp

Input Voltage

Range

V DC

350 325 295 325 490 300 300 272 408 490 250 729…891

Base Drive

Catalog Number

20G14TE295

400 391 355 391 533 350 325 295 443 533 300 729…891

450 436 395 435 593 400 363 329 494 593 350 729…891

500 480 435 479 639 450 391 355 533 639 350 729…891

500 507 460 506 711 500 436 395 593 711 400 729…891

20G14TE355

20G14TE395

20G14TE435

20G14TE460

550 562 510 561 765 500 469 425 638 765 450 729…891

700 656 595 655 918 600 562 510 765 918 500 729…891

800 695 630 693 1071 700 656 595 893 1071 600 729…891

900 838 760 836 1140 800 695 630 945 1140 700 729…891

20G14TE510

20G14TE295

20G14TE355

20G14TE395

950 910 825 908 1260 900 772 700 1050 1260 750 729…891

1000 993 900 990 1368 950 838 760 1140 1368 800 729…891

1100 1081 980 1078 1470 1000 899 815 1223 1470 900 729…891

1200 1224 1110 1221 1665 1100 1015 920 1380 1665 1000 729…891

1500 1577 1430 1573 2145 1400 1312 1190 1785 2145 1250 729…891

20G14TE435

20G14TE460

20G14TE510

20G14TE395

20G14TE510

2

3

3

2

2

1

2

2

2

1

1

1

1

Quantity

Required

Equivalent

Frame Size

1 8

8

8

8

8

8

9

9

9

9

10

10

9

9

932V DC, 50 Hz Input

Three-Phase, 0…400 Hz Output

Light Duty

Output Amps

Input

Amps

Cont.

1 Min. 3 Sec.

363 330 363 NA

407 370 407

451 410 451

506 460 506

550 500 550

583 530 583

715 650 715

781 710 781

869 790 869

946 860 946

1056 960 1056

1122 1020 1122

1265 1150 1265

1634 1485 1634

kW

Normal Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Heavy Duty

Input

Amps

Output Amps

Cont.

1 Min. 3 Sec.

kW

Input Voltage

Range

V DC

Base Drive

Catalog Number

315 292 265 292 375 250 237 215 323 375 200 839…1025 20G14TF265

355 363 330 363 473 315 292 265 398 473 250 839…1025 20G14TF330

400 407 370 407 555 355 339 308 462 555 300 839…1025 20G14TF370

450 457 415 457 639 400 407 370 555 639 355 839…1025 20G14TF415

500 506 460 506 675 450 413 375 563 675 375 839…1025 20G14TF460

530 550 500 550 750 500 454 413 620 750 400 839…1025 20G14TF500

630 649 590 649 885 560 506 460 690 885 450 839…1025 20G14TF265

710 715 650 715 975 630 550 500 750 975 500 839…1025 20G14TF330

800 781 710 781 1065 710 649 590 885 1065 560 839…1025 20G14TF370

850 842 765 842 1170 750 715 650 975 1170 630 839…1025 20G14TF415

900 875 795 875 1350 800 825 750 1125 1350 710 839…1025 20G14TF460

1000 1056 960 1056 1440 900 875 795 1193 1440 800 839…1025 20G14TF500

1100 1144 1040 1144 1560 1000 952 865 1298 1560 900 839…1025 20G14TF370

1500 1540 1400 1540 2100 1400 1276 1160 1740 2100 1120 839…1025 20G14TF500

2

2

3

3

2

2

2

2

1

1

1

1

1

1

Quantity

Required

Equivalent

Frame Size

8

8

8

8

8

8

9

9

9

9

9

9

10

10

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

13

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Common DC Input Drive Installation Kits

The following kits are available to assist you with installation of drive components in your enclosure. Note that certain kits are required for proper installation and for UL certification.

Frame 8 Equivalent

No. Kit Catalog Number

DC Input for Common

Bus Precharge

Inverter (AC Output)

Field Termination

20-750-BUS5-F8

20-750-BUS3-F8

Mounting, Back Panel 20-750-MNT2-F8

Frame 9 Equivalent

Qty. Catalog Number

1 20-750-BUS5-F9

1 20-750-BUS3-F9

Frame 10 Equivalent

Qty. Catalog Number

1 20-750-BUS5-F10

1 20-750-BUS3-F10

Qty.

Description

1 Provides power wiring connection. 20-750-

BUS5 kits include EMC input cores.

1

Notes

(2) (3)

Mounting, Floor/Rail

Ducting, Outlet Top

Ducting, Bottom Inlet

Control Pod

Control POD Remote

Mount

20-750-MNT3-F8

20-750-DUCT2-F8

20-750-DUCT4-F8

20-750-POD1-F8

20-750-RPD1-F8

1 20-750-MNT2-F9

1 20-750-MNT3-F9

1 20-750-DUCT2-F8

1 20-750-DUCT4-F8

1 20-750-POD1-F8

1 20-750-RPD1-F9

1 20-750-MNT2-F10

1 20-750-MNT3-F10

2 20-750-DUCT2-F8

2 20-750-DUCT4-F8

1 20-750-POD1-F8

1 20-750-RPD1-F10

1 Drive mounting kit includes four brackets per drive unit to mount the drive to the back of the enclosure.

1 Includes bottom rails and hardware to utilize the roll-out feature of the drive.

3 A duct adaptor is provided to direct exhaust air from the top of the drive. Can be used for horizontal or vertical installations.

3 Provides a duct to direct air flow into the bottom of the cabinet. Requires the Floor/Rail kit to secure the duct.

1 Control Pod including Main Control Board and

Fiber Interface Board. Mount in the left most bay of the drive or remotely (see below).

1 Hardware, fiber-optic, and power supply cables to remotely mount the control pod up to 23 m (75 ft) from the drive.

1 For Control Pod connection in the drive.

Important: Not required if the Remote

Mount kit is ordered.

(3)

(3)

(3)

(2)

(4)

(3)

(5)

(5)

(6)

3

24V Harness

Fiber-optic Cable, 0.6 m

(22 in.)

Fiber-optic Cable, 2.8 m

(110 in.)

Roll-out Cart

20-750-PH1-F8

(1)

20-750-FCBL1-F8

20-750-CART1-F8

0 20-750-PH2-F9

1

20-750-FCBL1-F10

1 20-750-PH3-F10

2 20-750-FCBL1-F10

EMC Core

Circuit Breaker

Circuit Breaker Lock

20-750-EMCCM1-F8

1489-A2D130

1489-AALOA

1

1

1

1

20-750-CART1-F8

20-750-EMCCM1-F8

1489-A2D130

1489-AALOA

1

2

2

2

20-750-CART1-F8

20-750-EMCCM1-F8

1489-A2D130

1489-AALOA

1 A wheeled roll-out cart that facilitates drive installation and removal.

3 Common mode core kit for inverter section output. For AC Input or Common DC Input drives. EN 61800-3 compliant installations only.

3 Control Transformer Overload Protection -

3

Required for Common DC Input drives, see

page 20 .

(1) Frame 8 equivalent 24V DC harness ships with each drive unit.

(2) This kit is required for UL installations.

(3) This kit is recommended.

(4) This kit is required.

(5) Required when mounting control pod in the drive.

(6) 20-750-PH1-F8 and 20-750-FBCL1-F8 are used for a drive mounted control pod. If the control pod is to be remote mounted up to 23m(75ft), order 20-750-RPD1-F8 kit instead.

(3)

(2)

14

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Power

755

Frame 8

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Not Shown

Frame 9

Frame 10

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

15

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Installation Tools

Enclosure Requirements

16

IMPORTANT

Care must be taken to ensure that tools and/or hardware components do not fall into open drive assemblies. Do not energize the drive unless all loose tools and/or hardware components have been removed from the drive assemblies and enclosure.

This list covers the tools needed for drive installation.

Tool Description

ESD-protected place of work

ESD-protective clothing

Allen socket wrench

Allen socket wrench extension

Flat nose screw driver

Hexalobular screw driver/bit

Hexagonal socket wrench

Combination wrench

Phillips® screw driver/bit

(1)

Pozidriv®

(1)

Details

Working surface, Floor covering, seat and ground connections

Wrist wrap, shoes, overall clothing (coat)

5 mm

254 mm (10 in.)

5 mm (0.19 in.), 6.4 mm (0.25 in.), 9.5 mm (0.375 in.), #1, #2

#15, #20, #25, #40, #45

7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm

10 mm, 17 mm

#2, 492-C

#2

Torque wrench

Torque wrench

1...12 N•m (8.8…106 lb•in)

6...50 N•m (53…443 lb•in)

Roll-out cart 20-750-CART1-F8

Note: The roll-out cart is required to remove the drive assembly from the enclosure.

(1) Phillips and Pozidriv are registered trademarks of the Phillips Screw Company.

The following specifications must be met for proper installation.

Width

Depth

Height

Weight

Construction

Frame 8

800 mm (31.5 in.) min.

600 mm (23.6 in.) min.

2200 mm (86.6 in.) min.

Frame 9

1600 mm (63.0 in.) min.

Frame 10

2400 mm (94.5 in.) min.

Enclosure must be able to support the total equipment weight stated on page 36

.

According to EN60439-1

Bus Bars

ATTENTION: To guard against drive damage, DO NOT connect power wires directly to the drive power terminals. Power wiring must be connected to bus bars which are fastened to the drive power terminals.

Power wiring is connected to the drive power terminals (see

page 47 ) using the

Field Termination kits shown on page 6

and page 7

or fabricated using material with the following specifications:

Material: CDA 110 Copper

Minimum Cross Section: 80.7mm

2

(0.125

in.

2

) per each 100 A of drive rating.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

In addition, the bus bar must be supported as detailed in the figure below.

Bus Bar

Power Terminal T45 - M10 x 35 mm SEMS

22.4 N•m (200 lb•in)

Drive

Support within 305 mm (12.0 in.)

Environmental Requirements

The drive shall be mounted in an enclosure with 40 °C ambient external to the enclosure and surrounding airflow as described on pages

17 …

20

.

Refer to the PowerFlex 750-Series Technical Data, publication 750-TD001 for detailed specifications and ratings.

Cooling Airflow and Ventilation - IP20, NEMA Type 1 Enclosures

ATTENTION: To guard against equipment damage caused by excessive heat, proper airflow must be maintained at all times. Refer to the guidelines on the following pages.

The PowerFlex 755 drive is designed for a dual airflow system consisting of drive power cooling and enclosure cooling. The drive blower generates a high velocity airflow for the the drive power cooling through a duct network that also serves as the frame of an open type drive. The enclosure cooling requirements must be supplied as specified.

When mounting the drive vertically, the enclosure door must be provided with openings for air intake as shown. To achieve sufficient cooling inside the enclosure, the dimensions for total area and location of incoming airflow

provided in Figure 1

should be followed. Horizontal mounting details for single drive units can be found on

page 26 .

The cooling arrangements inside the enclosure must be such that they prevent hot output air from mixing with the incoming fresh air.

Heat Dissipation

9

10

Frame Enclosure Cooling

8 2000 Watts

4000 Watts

6000 Watts

Drive Power Cooling

8200 Watts

16,400 Watts

24,600 Watts

Total (if drive is fully enclosed)

10,200 Watts

20,400 Watts

30,600 Watts

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

17

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Gasket

Duct

(User Supplied)

Figure 1 - Dual Airflow System

Ventilation Requirements

No.

Free Area

780 cm

2

(120.9 in.

2

)

Enclosure Fans

(1)

Description

Enclosure

Cooling

See Important statement below Drive Power

811.6 cm

2

(125.8 in.

2

)

Cooling

(1) Enclosure fans are required and must meet or exceed the

performance shown in Figure 5 . In addition, the fans should be

mounted as high as possible on the door and aligned with the front of the drive assembly.

Drive Power Cooling

Enclosure Cooling

Shown with optional hood and inlet filter.

IMPORTANT

For vertical mounting applications a duct section must be fabricated to fit between the gasket on the drive and the inside of the enclosure door.

Depending on the enclosure used, the drive mounting location in the enclosure

(set-back) can range between 12.7…54.5 mm (0.50…2.13 in.). To assure sufficient Control Pod access, the maximum set-back of the drive behind the door is 54.5 mm (2.13 in.). The duct must contact and slightly compress the gasket to seal the drive power cooling air from the enclosure cooling air.

Reference the dimensions provided in Figure 2 .

Figure 2 - Intake Duct Details

Upper Vent

46.7

(1.84)

451.0

(17.75)

45

°

87.2

(3.43)

410.5

(16.16)

114.3

(4.50)

18

Filter not shown for clarity

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Duct must contact gasket when door is closed

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 3 - Outlet Ducting Kit (20-750-DUCT2-F8) Details

Outlet Ducting kit attaches to top mounting bracket and should be installed before the drive unit is rolled-in.

User supplied ducting is mounted to enclosure top and matches up with the ducting kit. Use M6 screws of suitable length to attach duct to adapter.

PE

PE

T40 - M8

11.3 N•m (100 lb•in)

Figure 4 - Outlet Ducting Kit (20-750-DUCT2-F8) Dimensions

181.00 (7.126)

168.00 (6.614)

M6 Hole - 14 places

Torque 5.1 N•m (45 lb•in)

84.00 (3.307)

0.00 (0.000)

13.00 (0.512)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

19

PowerFlex 755 IP00, NEMA/UL Open Type Drive

20

Enclosure Fans

Enclosure fans are required and must meet or exceed the performance shown in

Figure 5 for two fans operating at 10.76 CMM (380 CFM) each with 1.27 mm

(0.05 in.) H

2

O static pressure.

Figure 5 - Fan Performance (per bay)

25.0

0.00

2.55

Flowrate (CMM)

5.09

7.64

10.19

12.75

0.98

50 Hz 60 Hz

20.0

0.78

15.0

10.0

0.59

0.39

Typical enclosure pressure with ventilation requirements described in

Figure 1

5.0

0.20

0.00

0.00

90.0

180.0

270.0

360.0

450.0

0.00

Flowrate (CFM)

The enclosure fans can be powered from the Control Transformer which is located in the upper part of the drive assembly. The transformer supplies 230V

AC (±10%) power to the drive and drive blower with sufficient power available

(240 VA/bay) for the enclosure fans. The terminating point for the enclosure fans is at terminal block TB2 on the right side of the drive assembly (see

Figure 6 ).

Recommended wire is 1.3 mm

2

(16 AWG) tinned copper stranded conductor, PVC insulated, 600V, 105 °C.

Recommended Connector; Phoenix P/N 1757019, 5.08 mm pitch, 2 position, 12A, 250V, 24…12 AWG.

To gain access to the Control Transformer, refer to the PowerFlex 750-Series

Hardware Service Manual, publication 750-TG001. To select or verify

transformer primary voltage, refer to page 41

.

For Common DC Input drives, the user must provide:

1.

Electrical power to the drive for the enclosure fans, and

2.

overload protection for the drive control transformer. The overload device must be suitable for 120/240V AC, 50/60 Hz, 8.3/4.2 A, 1 kVA.

Allen-Bradley circuit breaker catalog number 1489-A2D130 is acceptable.

A circuit breaker lock (1489-AALOA) is also available.

For additional information, refer to the PowerFlex 750-Series Installation

Instructions, publication 750-IN001. See the section “120V/240V AC Power

Supply Connections - Common DC Input Drives.”

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

AC Input Drive

PowerFlex 755 IP00, NEMA/UL Open Type Drive

ATTENTION: To avoid an electric shock hazard when servicing the drive, a means for Lockout/Tagout of an external 120/240V power source must be provided. Locking and tagging the common bus precharge disconnect switch alone does not provide sufficient protection when servicing the drive.

Figure 6 - Terminal Block for Enclosure Fans - TB2

Common DC Input Drive

=

TB2

3

4

1

2

TB2

3

4

1

2

6

5

Flat

0.5 N•m (4.5 lb•in)

Flat

0.5 N•m (4.5 lb•in)

TB2 Terminal Designations

Drive

AC Input

Drive

Common DC

Input Drive

4

5

6

2

3

4

1

2

3

Terminal Name

1 Shunt Trip Com.

Shunt Trip N.O.

Fan

Fan

120V UPS Control

Power Input

120/240V Control

Power Input

Fan

Fan

Description

Do Not Use

240V AC, 240 VA for enclosure fans

Do Not Use

Control Power (user supplied) - 120/

240V AC, 50/60 Hz, 8.3/4.2 A, 1 kVA

240V AC, 240 VA for enclosure fans

(1) Refer to page

59 for control and I/O wire recommendations.

(2) Refer to page

20 for wire recommendations.

Strip Length

7.0 ±0.5 mm (0.28

±0.02 in.)

7.0 ±0.5 mm (0.28

±0.02 in.)

(1)

7.0 ±0.5 mm (0.28

±0.02 in.)

(2)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

21

PowerFlex 755 IP00, NEMA/UL Open Type Drive

AC Input

to Motor

Incoming Ground

Grounding Location for

Top Cable Entry

(Converter Termination Kit)

M10

22.6 N•m (200 lb•in)

PE

PE

Drive Grounding

A PE termination point is supplied with the Inverter (AC Output) and

Converter (AC Input) termination kits shown on

page 6 and

page 7 . Mounting/

drilling recommendations are provided on

page 39 and

page 40

.

The PE termination point must be connected to an external ground at the installation site according to local regulations. Connect a grounding cable from the drive assembly to a grounding location shown in

Figure 7 . Grounding cable

must be copper.

Common DC input kits are not compliant with EN 61800-5-1.

Figure 7 - Drive Grounding

Common DC Input

Ground

Bond Strap

The DC Input for Common Bus

Precharge Termination Kit connects to the Inverter (AC

Output) Termination Kit

M6

5.1 N•m (45 lb•in)

M6

5.1 N•m (45 lb•in)

PE

PE

PE

The Inverter (DC Bus) Termination

Kit connects to the Inverter (AC

Output) Termination Kit

Grounding Location for

Bottom Cable Entry

(Inverter Termination Kit)

M10

22.6 N•m (200 lb•in)

Incoming Ground

PE

PE to Motor

Ground

Bond Strap

Grounding Location for

Bottom Cable Entry

(Inverter Termination Kit)

M10

22.6 N•m (200 lb•in)

Incoming Ground to Motor

Ground

Bond Strap

22

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

CE Conformity

PowerFlex 755 IP00, NEMA/UL Open Type Drive

IMPORTANT

Additional palm safe shield(s) are required for operator safety and CE conformance.

Compliance with the Low Voltage Directive and Electromagnetic Compatibility

Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities.

PowerFlex 750-Series drives comply with the EN standards listed below when installed according to this document.

CE Declarations of Conformity are available online at:

www.rockwellautomation.com/products/certification/

Low Voltage Directive (2006/95/EC)

EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1:

Safety requirements – Electrical, thermal and energy.

EMC Directive (2004/108/EC)

EN 61800-3 Adjustable speed electrical power drive systems – Part 3:

EMC product standard including specific test methods.

General Considerations

For CE compliance, drives must satisfy installation requirements related to both EN 61800-5-1 and EN 61800-3 provided in this document.

PowerFlex 750-Series AC Drives comply with the EMC requirements of

EN 61800-3 when installed according to good EMC practices and the instructions provided in this document. However, many factors can influence the EMC compliance of an entire machine or installation, and compliance of the drive itself does not ensure compliance of all applications.

PowerFlex 750-Series drives are not intended to be used on public lowvoltage networks which supply domestic premises. Without additional mitigation, radio frequency interference is expected if used on such a network. The installer is responsible to take measures such as supplementary line filters and enclosures to prevent interference, in addition to the installation requirements of this document.

Requirements for supplementary mitigation related to specific high frequency emission limits are provided in

Table 1 on page 25

.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

23

PowerFlex 755 IP00, NEMA/UL Open Type Drive

24

PowerFlex 750-Series drives generate harmonic current emissions on the

AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met.

Consultation with the network operator and Rockwell Automation may be necessary.

ATTENTION: PowerFlex 750-Series drives produce DC current in the protective earthing conductor which may reduce the ability of RCD’s

(residual current-operated protective devices) or RCM’s (residual current-operated monitoring devices) of type A or AC to provide protection for other equipment in the installation.

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

Voltage classes up to 690V PowerFlex 750-Series drives are compliant with the CE LV Directive when used on a “corner-earthed” supply system as well as all other common supply systems for altitudes up to and including

2000 m (6562 ft.).

When used at altitudes above 2000 m (6562 ft) up to a maximum of

4800 m (15,748 ft), PowerFlex 750-Series drives of voltage classes up to

480V may not be powered from a “corner-earthed” supply system in order to maintain compliance with the CE LV Directive. Altitude derating curves are provided in the PowerFlex 750-Series AC Drives Technical

Data, publication 750-TD001.

NEMA/UL Open Type drives must be installed in a supplementary enclosure to be CE compliant with respect to protection against electrical shock.

PowerFlex 750-Series drives produce leakage current in the protective earthing conductor which exceeds 3.5 mA AC and/or 10 mA DC. The minimum size of the protective earthing (grounding) conductor used in the application must comply with local safety regulations for high protective earthing conductor current equipment.

Installation Requirements Related to EN 61800-3 and the EMC Directive

The drive must be earthed (grounded) as described on page 45

.

Output power wiring to the motor must employ cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. Continuous shielding must be provided from the drive enclosure to the motor enclosure. Both ends of the motor cable shield (or conduit) must terminate with a low-impedance connection to earth.

At the drive end of the motor cable, terminate the shield at the PE

Grounding Bar.

At the motor end, the motor cable shield or conduit must terminate in a shielded connector which must be properly installed in an earthed motor wiring box attached to the motor. The motor wiring box cover must be installed and earthed.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

All control (I/O) and signal wiring to the drive must use cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided. When shielded cable is used, only the drive end of the cable shield should be terminated with a low-impedance connection to earth. The cable shield may be terminated either by using a shielded connector in conjunction with a conduit plate or conduit box, or the shield may be clamped to an

“EMC plate.”

Motor cabling must be separated from control and signal wiring wherever possible.

Maximum motor cable length must not exceed the maximum length

indicated in Table 1 for compliance with radio frequency emission limits

for the specific standard and installation environment.

EMC cores must be applied to input power and motor cabling for some

models of the PowerFlex 750-Series drives as indicated in Table 1 .

The drive must be powered from an earthed supply system such as a TN or

TT system and the PE-A and PE-B jumpers in the drive must be installed.

Refer to Drive Power Jumper Configuration in the PowerFlex 750-Series

Installation Instructions, publication 750-IN001.

IP00 and NEMA/UL Open Type drives must be installed in suitable supplementary EMC enclosures to achieve compliance with EN 61800-3.

Table 1 - PowerFlex 750-Series RF Emission Compliance and Installation Requirements

Standard / Limits

Drive Frame

Catalog Number

Frame 8 - AC Input

Frame 9 - AC Input

Frame 10 - AC Input

EN61800-3 Category C1

EN61000-6-3

CISPR11 Group 1 Class B

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

Frames 8…9 - Common DC Input Compliance possible with supplementary mitigation

(Consult factory)

Frame 10 - Common DC Input Compliance possible with supplementary mitigation

(Consult factory)

More Stringent Limits

EN61800-3 Category C2

EN61000-6-4

(input power

20 kVA)

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

Compliance possible with supplementary mitigation

(Consult factory)

(I

100 A)

CISPR11 Group 1 Class A

(Input power > 20 kVA)

30 m motor cable limit with output core.

(2)

(1)

EN61800-3 Category C3

I > 100 A

30 m motor cable limit output core.

(2)

(1)

with

30 m motor cable limit

with output core

(2)

(1)

and input

core.

(3)

30 m motor cable limit

with output core

(2)

(1)

and input

core.

(3)

Door shielding kit installed.

30 m motor cable limit

with output core

(2)

(1)

and input

core.

(4)

30 m motor cable limit

with output core

(2)

(1)

and input

core.

(4)

Door shielding kit installed.

30 m motor cable limit

output core

(2)

(1)

with

and input core.

(3)

30 m motor cable limit

output core

(2)

(1)

with

and input core.

(3)

Door shielding kit installed.

30 m motor cable limit

output core

(2)

(1)

with

and input core.

(4)

30 m motor cable limit

output core

(2)

(1)

with

and input core.

(3)

Door shielding kit installed.

Less Stringent Limits

(1) Intended to be powered from an industrial power network supplied by a dedicated power transformer or generator and not from LV power lines supplying other customers.

(2) EMC kit number 20-750-EMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive.

(3) EMC kit number 20-750-EMCCM1-F9. Kit contains one core. Each drive assembly requires one EMC kit. Order two kits for a Frame 9 drive, three kits for a Frame 10 drive.

(4) EMC kit number 20-750-CBPEMCCM1-F8 is included with the termination kit.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

25

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Horizontal Mounting

Guidelines – Single Drive

Unit Only

To guard against sub-panel flexing, support pieces should be added to the underside of the panel along each long edge.

Figure 8 - Open Style Drive - Horizontal Installation

26

Converter (AC Input) Field

Termination Kit

Optional Inverter (DC Bus)

Field Termination Kit

Inverter (AC Output) Field

Termination Kit

Figure 9 - Bottom Inlet Ducting Kit Dimensions

325.00 (12.795)

312.00 (12.283)

287.00 (11.299)

207.00 (8.150)

127.00 (5.000)

47.00 (1.850)

0.00 (0.000)

16.00 (0.630)

15.00 (0.591) 0.00 (0.000)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Bottom Inlet Duct Kit

M6 x 1 - 18 places

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Derating Guidelines for Horizontal Mounting - Three-Phase Input/Output, Frame 8 Only

Light Duty Normal Duty Heavy Duty

Catalog

Code

50/60 Hz Input Output 50/60 Hz Input Output 50/60 Hz Input Output

Volts Amps Volts Amps Power Volts Amps Volts Amps Power Volts Amps Volts Amps Power

380…400V AC Three-Phase Input, 2 kHZ Carrier Frequency

C460 400 450 0-400 439 200 KW 400 450 0-400 439 200 KW 400 321 0-400 313 160 KW

C540 400 488 0-400 475 224 KW 400 488 0-400 475 224 KW 400 381 0-400 371 200 KW

C567 400 511 0-400 497 250 KW 400 511 0-400 497 250 KW 400 394 0-400 384 200 KW

C650 400 625 0-400 609 315 KW 400 625 0-400 609 315 KW 400 450 0-400 439 224 KW

C750 400 665 0-400 647 355 KW 400 665 0-400 647 355 KW 400 488 0-400 475 250 KW

C770 400 694 0-400 676 355 KW 400 694 0-400 676 355 KW 400 536 0-400 522 300 KW

480V AC Three-Phase Input, 2 kHZ Carrier Frequency

D430 480 387 0-460 394 300 HP 480 387 0-460 394 300 HP 480 295 0-460 301 200 HP

D485 480 435 0-460 443 350 HP 480 435 0-460 443 350 HP 480 330 0-460 336 250 HP

D545 480 470 0-460 479 400 HP 480 470 0-460 479 400 HP 480 362 0-460 369 250 HP

D617 480 567 0-460 577 450 HP 480 567 0-460 577 450 HP 480 387 0-460 394 300 HP

D710 480 610 0-460 622 500 HP 480 610 0-460 622 500 HP 480 435 0-460 443 350 HP

D740 480 639 0-460 650 550 HP 480 639 0-460 650 550 HP 480 492 0-460 501 400 HP

600V AC Three-Phase Input, 2 kHZ Carrier Frequency

E295 600 272 0-600 288 250 HP 600 272 0-600 288 250 HP 600 208 0-600 220 200 HP

E355 600 302 0-600 320 300 HP 600 302 0-600 320 300 HP 600 226 0-600 239 200 HP

E395 600 332 0-600 352 350 HP 600 332 0-600 352 350 HP 600 251 0-600 266 250 HP

E435 600 352 0-600 373 350 HP 600 352 0-600 373 350 HP 600 272 0-600 288 250 HP

E460 600 390 0-600 413 400 HP 600 390 0-600 413 400 HP 600 302 0-600 320 300 HP

E510 600 416 0-600 441 450 HP 600 416 0-600 441 450 HP 600 325 0-600 344 350 HP

690V AC Three-Phase Input, 2 kHZ Carrier Frequency

F265 690 252 0-690 267 250 KW 690 252 0-690 267 250 KW 690 164 0-690 174 186 KW

F330 690 283 0-690 300 300 KW 690 283 0-690 300 300 KW 690 203 0-690 215 200 KW

F370 690 313 0-690 332 335 KW 690 313 0-690 332 335 KW 690 235 0-690 249 250 KW

F415 690 351 0-690 373 375 KW 690 351 0-690 373 375 KW 690 283 0-690 300 300 KW

F460 690 382 0-690 405 400 KW 690 382 0-690 405 400 KW 690 286 0-690 304 315 KW

F500 690 404 0-690 429 425 KW 690 404 0-690 429 425 KW 690 316 0-690 335 350 KW

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

27

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Dimensions

Figure 10 - Drive Unit Dimensions - AC Input

28

12.0 (0.47) x

16.0 (0.63)

60.0

(2.36)

28.6

(1.13)

Height without

Outlet Ducting Kit

1983.8 (78.10)

12.5 (0.49)

9.5 (0.38)

R/L1, S/L2, T/L3

11.0 (0.43) x

17.0 (0.67)

88.9

(3.50)

30.0

(1.18)

11.8 (0.46)

6.4 (0.25)

+DC, -DC

11.0 (0.43) x

17.0 (0.67)

57.2

(2.25)

30.0

(1.18)

9.5 (0.38)

U/T1, V/T2, W/T3

12.0 (0.47)

0.0 (0.00)

Height with

Outlet Ducting Kit

2063.7 (81.25)

2012.4 (79.23)

1922.6 (75.69)

1846.6 (72.70)

R/L1

1718.6 (67.66)

1654.6 (65.14)

1590.6 (62.62)

S/L2

T/L3

15.9 (0.63) dia.

for Lifting, 2 Places

V/

T2

W/

T3

DC

(+)

DC

(-)

U/

T1

1248.7 (49.16)

1120.6 (44.12)

+DC

DC (+

DC (+

-DC

DC (-

DC (-

973.5 (38.33)

U/T1

808.4 (31.83)

V/T2

643.3 (25.33)

W/T3

409.7 (16.13)

129.7 (5.11)

0.0 (0.00)

Left Side View

Dimensions are in millimeters and (inches)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Front View

DC-

TESTPOINTS

DC+

Outlet

Ducting Kit

1855.8 (61.56)

M8 x 1.25

Captive Mounting

Fastner, 10 Places

1563.6 (61.56)

1513.6 (59.59)

Captive Duct

Interface

Hardware,

4 Places

0.0 (0.00)

Figure 11 - Drive Unit Dimensions – Common DC Input

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Height without

Outlet Ducting Kit

1983.8 (78.10)

11.0 (0.43) x

17.0 (0.67)

88.9

(3.50)

30.0

(1.18)

11.8 (0.46)

6.4 (0.25)

+DC, -DC

11.0 (0.43) x

17.0 (0.67)

57.2

(2.25)

30.0

(1.18)

9.5 (0.38)

U/T1, V/T2, W/T3

12.0 (0.47)

0.0 (0.00)

Height with

Outlet Ducting Kit

2063.7 (81.25)

2012.4 (79.23)

1922.6 (75.69)

1718.6 (67.66)

1654.6 (65.14)

1590.6 (62.62)

+DC

-DC

15.9 (0.63) dia.

for Lifting, 2 Places

Outlet Ducting

Kit

1855.8 (61.56)

M8 x 1.25

Captive Mounting

Fastner, 10 Places

1563.6 (61.56)

1513.6 (59.59)

Captive Duct

Interface

Hardware,

4 Places

Optional EMC Core

(20-750-EMCCM1-F8) shown installed.

973.5 (38.33)

U/T1

808.4 (31.83)

V/T2

643.3 (25.33)

W/T3

409.7 (16.13)

129.7 (5.11)

0.0 (0.00) 0.0 (0.00)

Left Side View

Dimensions are in millimeters and (inches)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Front View

29

1728.6 (68.05)

1600.6 (63.02)

1472.6 (57.98)

1228.3 (48.36)

1100.0 (43.31)

953.1 (37.52)

788.0 (31.02)

623.0 (24.53)

PowerFlex 755 IP00, NEMA/UL Open Type Drive

777.9

(30.63)

Outlet Ducting Kit

Figure 12 - Overall Dimensions with Mounting and Termination Kits – Frame 8 AC Input

5.0 mm (0.2 in.) - 4 places

11.3 N•m (100 lb•in)

Shown without

Outlet Ducting Kit

1978.8 (77.91)

2145.0

(84.45)

2111.8

(83.14)

2065.6

(81.32)

2035.2

(80.13)

1619.8 (63.77)

0.0 (0.00)

420.5

(16.56)

Front View

Outside of

Cabinet Post

54.4 (2.14)

Max. Backset

5 mm Hex Key (Allen) - 10 places

11.3 N•m (100 lb•in)

Dimensions are in millimeters and (inches)

466.0 (18.35)

93.9 (3.70)

403.9 (15.90)

Right Side View

236.0 (9.29)

119.2 (4.69)

0.0 (0.00)

17.0 (0.67)

30

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

1228.3 (48.36)

1100.0 (43.31)

953.1 (37.52)

788.0 (31.02)

623.0 (24.53)

777.9

(30.63)

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 13 - Overall Dimensions with Mounting and Termination Kits – Frame 8 Common DC Input

5.0 mm (0.2 in.) - 4 places

11.3 N•m (100 lb•in)

Shown without

Outlet Ducting Kit

1978.8 (77.91)

1619.8 (63.77)

2111.8

(83.14)

2035.2

(80.13)

0.0 (0.00)

466.0 (18.35)

420.5

(16.56)

Front View

5 mm Hex Key (Allen) - 10 places

11.3 N•m (100 lb•in)

Dimensions are in millimeters and (inches)

309.9

(12.20)

Right Side View

93.9

(3.70)

236.0 (9.29)

119.2 (4.69)

0.0 (0.00)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

31

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 14 - Overall Dimensions with Mounting and Termination Kits – Frame 9 AC Input

32

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 15 - Overall Dimensions with Mounting and Termination Kits – Frame 9 Common DC Input

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

33

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 16 - Overall Dimensions with Mounting and Termination Kits – Frame 10 AC Input

34

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 17 - Overall Dimensions with Mounting and Termination Kits–Frame 10 Common DC Input

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

35

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Lifting

IMPORTANT

Consult the enclosure manufacturers documentation for proper enclosure lifting procedures.

ATTENTION: To guard against possible personal injury and/or equipment damage…

Inspect all lifting hardware for proper attachment before lifting drive or enclosure.

Do not allow any part of the drive, enclosure or lifting mechanism to make contact with electrically charged conductors or components.

Do not subject the drive or enclosure to high rates of acceleration or deceleration while transporting to the mounting location or when lifting.

Do not allow personnel or their limbs directly underneath the drive or enclosure when it is being lifted and mounted.

The approximate maximum drive component weights are listed below.

Component

Pod

Converter/DC Input with Precharge

Inverter

Drive Assembly (Open, IP00)

Weight kg (lb)

AC Input

5 (10)

64 (140)

222 (490)

286 (630)

Common DC Input

5 (10)

64 (140)

165 (363)

229 (504)

Vertical Lifting

Attach Lifting Hardware

>1/2 A

<45°

A

>1/2 A

<45°

A

36

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Moving the Drive Assembly to a Vertical Position

PowerFlex 755 IP00, NEMA/UL Open Type Drive

IMPORTANT

When approaching the full upright (vertical) position, be aware of the wheels at the bottom of the drive assembly. Blocking the wheels may be necessary to guard against undesired movement.

IMPORTANT

Remove shipping brackets prior to installation.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

37

PowerFlex 755 IP00, NEMA/UL Open Type Drive

47.6 (1.88)

22.2 (0.88)

199.6 (7.86)

Horizontal Lifting

Recommended Lifting Bar (User Supplied)

734.0 (28.90)

659.2 (25.95)

556.5 (21.91)

12.7 (0.50) Dia.

6 places

714.8 (28.14)

1429.4 (56.28)

1585.9 (62.44)

1828.8 (72.00)

Recommended Material: AISI C1018 or ASTM A36

Hardness: 66 HRB minimum

Minimum Working Load: 318 kg (700 lb)

69.9 (2.75) Min.

12.7 (0.50) Min.

416.9 (16.41)

Lifting Hardware

1585.9 (62.44)

1 2 3

Lifting Hole Descriptions

1. 1. Drive with DC link choke.

2. Drive without DC link choke, inverter only without DC link choke, or common DC input drive.

3. Inverter only without DC link choke.

Drive Installation

38

Preparing the Enclosure

ATTENTION: To guard against personal injury and/or equipment damage, ensure that the enclosure and drive assembly is properly supported to prevent tipping.

To facilitate ease of service, it is recommended that the drive assembly be mounted on support rails such as the Floor/Rail kit described on

page 10

or

page 14

. Fasten rails to the enclosure at distances shown on page 39 or

page 40 .

For proper internal cooling airflow, a minimum mounting clearance of 51 mm

(2.0 in.) to the side walls is required.

The drive assembly should be secured to the rear of the enclosure or full size

control panel using the Mounting kit described on page 10

or page 14

.

Recommended placement and dimensions for the kit are provided on page 39

or

page 40

. Brackets are supplied on the drive assembly for attaching the Mounting kit components. The Mounting kit is required to prevent mechanical damage to the power terminals.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

1935.28 (76.192)

1821.28 (71.704)

1688.38 (66.472)

1576.27 (62.058)

1462.27 (57.570)

1311.66 (51.640)

1271.66 (50.065)

Figure 18 - Frame 8 Drilling Dimensions

Drill all holes (qty. 34) to 9.00 (0.354) diameter

Fasten kits to the control panel with M8 or 5/16 in. screws.

160.00 (6.299) Ref

Center Line of Sub Panel

941.66 (37.073)

909.16 (35.794)

771.66 (30.380)

422.42 (16.631)

308.17 (12.133)

192.42 (7.575)

78.42 (3.087)

0.00 (0.000)

100.56 (3.959)

114.00 (4.488) Ref

4 places

Bottom of sub panel may or may not be coplanar with this surface.

772.0 (30.39) Ref

Dimensions are in millimeters and (inches)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

39

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Figure 19 - Frame 9 and 10 Drilling Dimensions

Drill all holes (qty. 34) to 9.00 (0.354) diameter

Fasten kits to the control panel with M8 or 5/16 in. screws.

160.00 (6.299) Ref

1935.28 (76.192)

1821.28 (71.704)

1688.38 (66.472)

1322.77 (52.078)

1311.66 (51.640)

1271.66 (50.065)

1208.77 (47.590)

941.66 (37.073)

909.16 (35.794)

771.66 (30.380)

Center Line of Sub Panel

40

422.42 (16.631)

308.17 (12.133)

192.42 (7.575)

78.42 (3.087)

0.00 (0.000)

100.56 (3.959)

114.00 (4.488) Ref

4 places

Bottom of sub panel may or may not be coplanar with this surface.

772.0 (30.39) Ref

Dimensions are in millimeters and (inches)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Selecting/Verifying Control

Transformer Voltage

The control transformer is located inside the upper right part of the drive assembly and is typically set to match the input line voltage. The control transformer provides the single-phase 240V internal control voltage, power for the drive blower, and the enclosure fans. If the line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps. To gain access to the transformer, refer to the PowerFlex 750-

Series Hardware Service Manual, publication 750-TG001.

P2

1.8 N•m (16 lb•in)

AC Input Drive

50/60 Hz H1

690V

440 / 480V

380 / 415V

575 / 600V

H2

H3

H4

H5

X2

240V

X1

Common DC Input Drive

50/60 Hz H1

240V

120V

H2 X2

X3

120V

240V

H3

X1

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

41

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Installing the Control Pod in the Drive

The following steps will guide you through installation of the Control Pod in the drive. To mount the pod in a remote location up to 23 m (75 ft) from the drive, order the Remote Mount kit (catalog number 20-750-RPD1-F8).

1.

Loosen, but do not remove, the bottom two M4 x 12 mm slotted hexalobular screws that secure the control pod cover to the assembly.

2.

Remove the top two M4 x 12 mm slotted hexalobular screws that secure the cover to the assembly and remove the cover.

T20 or F - 6.4 mm (0.25 in.)

1.8 N•m (16 lb•in)

42

Loosen

3.

Secure the Control Pod hinge to the converter control panel right side wall with four M4 x 12 mm screws. x 4

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

T20 or F - 6.4 mm (0.25 in.)

1.8 N•m (16 lb•in)

PowerFlex 755 IP00, NEMA/UL Open Type Drive

4.

Swing the Control Pod into the converter assembly and tighten the captive screws on the back panel.

T20 or F - 6.4 mm (0.25 in.)

1.8 N•m (16 lb•in)

5.

Insert the two position connector of the single-bay 24V wire harness into terminal P14 on the Fiber Interface Board.

6.

Connect one end the fiber-optic cable to P1 (INV1) on the Fiber Interface

Board.

IMPORTANT

Minimum inside bend radius for fiber-optic cable is

50 mm (2 in.). Any bends with a shorter inside radius can permanently damage the fiber-optic cable. Signal attenuation increases as inside bend radius is decreased.

50 mm

(2 in.)

Fiber

Interface Board

P14

P13

P1

INV1

P2

P3

INV2

INV3

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

43

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Fiber Interface Board Connections

No.

Name

Internal 24V Power Connection

Optional 24V Connection

Inverter Fiber-optic Connection

Description

Connects between P14 and TB1

User supplied External 24V Power Source (see below)

Fiber-optic cable between P1 (fiber-optic transceiver INV1) and

Power Layer Interface Board

7.

Insert the other end of the 24V wire harness into the converter terminal block TB1, mounted on the converter control panel right side wall.

Converter

Right Side

Wall

TB1

TB1

8.

Connect the other end of the fiber cable to INV on the Power Layer

Interface Board in the inverter card cage. Excess cable length can be coiled on the bottom of the Control Pod.

Power Layer

Interface Board to P1 (INV1) on Fiber

Interface Board

44

9.

Replace the Control Pod Cover.

Optional External Power Supply

An external power source supplies control power to the drive when the drive is not energized. Connect an optional external 24V power supply to P13 using the three position connector supplied. Refer to

External Power Supply Connections

on the next page.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Power Wiring

PowerFlex 755 IP00, NEMA/UL Open Type Drive

External Power Supply Connections

Power Block Terminal Name

AP+ +24 Volt Auxiliary Power

AP+

AP–

Sh

AP– Auxiliary Power Common

Sh Shield

Description

Connections for user supplied power supply: 24V DC

±10%, 5 A, PELV (Protective Extra Low Voltage) or SELV

(Safety Extra Low Voltage)

Terminating point for wire shields.

Grounding Requirements

The drive Safety Ground-PE must be connected to system ground.

Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

Recommended Grounding Scheme

A single point (PE only) grounding scheme should be used. Some applications may require alternate grounding schemes, refer to Wiring and Grounding

Guidelines for Pulse Width Modulated (PWM) AC Drives, publication

DRIVES-IN001, for more information. These applications include installations with long distances between drives or drive line-ups, which could cause large potential differences between the drive or line-up grounds.

For installations within an enclosure, a single safety ground point or ground bus bar connected directly to building steel should be used. All circuits including the

AC input ground conductor should be grounded independently and directly to this point/bar.

Typical Grounding

R (L1)

S (L2)

T (L3)

PE

U (T1)

V (T2)

W (T3)

SHLD

Shield Termination - SHLD

The Shield terminal provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead. The motor

cable

shield should be connected to this terminal on the drive (drive end) and the motor frame (motor end). Use a shield terminating or EMI clamp to connect shield to this terminal.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

45

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Wire Recommendations

Type

Power

(1)(2)

Description

Standard Four tinned copper conductors with XLPE insulation.

Copper braid/aluminum foil combination shield and tinned copper drain wire.

PVC jacket.

(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

(2) The use of shielded wire for AC input power may not be necessary but is always recommended.

Min. Insulation Rating

600V,

75 °C (167 °F)

Motor Considerations

Due to the operational characteristics of AC variable frequency drives, motors with inverter grade insulation systems designed to meet or exceed NEMA MG1

Part 31.40.4.2 standards for resistance to spikes of 1600 volts are recommended.

Guidelines presented in the Wiring and Grounding Guidelines for Pulse Width

Modulated (PWM) AC Drives (publication DRIVES-IN001) must be followed when using non-inverter grade motors to avoid premature motor failures.

46

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Power Terminals

ATTENTION: To guard against drive damage, Do Not connect power wires directly to the drive power terminals. Power wiring must be connected to bus

bars which are fastened to the drive power terminals. Refer to page 16

.

R/L1

Do Not connect field wiring directly to power terminals

S/L2

T/L3

M10 x 35 mm SEMS

Torque: 22.4 N•m

(200 lb•in)

Bus Bar to Power

Terminal Detail

+DC

-DC

U/T1

V/T2

W/T3

DC-

TESTPOINTS

DC+

DC-

TESTPOINTS

DC+

Inverter/Converter

Assembly Shown

For easier power wiring, movable L-bracket assemblies are included with the

Field Termination kits to connect the AC line input, output to the motor, and

DC bus power. Arrange the moveable L-brackets and secure using the torque

guidelines listed. Refer to pages 49

57

for kit installation guidelines and page 39

or page 40

for recommended mounting locations and dimensions.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

47

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Termination Kit Current Rating

Termination Kit

Converter (AC Input)

Inverter (AC Output)

Inverter (DC Bus)

DC Input for Common Bus

Precharge

Converter (AC Input)

Inverter (AC Output)

Inverter (DC Bus - 400/480V) 9

DC Input for Common Bus

Precharge

9

Inverter (DC Bus - 600/690V) 9

Converter (AC Input) 10

9

9

8

8

Frame Catalog Number

8 20-750-BUS2-F8

8 20-750-BUS3-F8

20-750-BUS4-F8

20-750-BUS5-F8

20-750-BUS2-F9

20-750-BUS3-F9

20-750-BUS4-F9

20-750-BUS5-F9

20-750-BUS6-F9

20-750-BUS2-F10

Inverter (AC Output) 10

Inverter (DC Bus - 400/480V) 10

20-750-BUS3-F10

20-750-BUS4-F10

DC Input for Common Bus

Precharge

Inverter (DC Bus - 600/690V)

10

10

(1) N/A - not to be used in this configuration.

20-750-BUS5-F10

20-750-BUS6-F10

Current Rating at Specified Drive Input Voltage

380…400V AC

513…540V DC

480V AC

650V DC

600V AC

810V DC

690V AC

932V DC

819A AC

832A AC

755A AC 514A AC 499A AC

800A AC 545A AC 530A AC

957A DC

957A DC

882A DC 601A DC 583A DC

882A DC 601A DC 583A DC

1638A AC

1664A AC

1914A DC

1914A DC

N/A

N/A

(1)

2457A AC

2496A AC

2871A DC

2871A DC

(1)

1510A AC

1600A AC 1090A AC 1060A AC

1764A DC N/A

(1)

N/A

(1)

1764A DC 1202A DC 1166A DC

N/A

(1)

1028A AC 998A AC

1202A DC 1166A DC

2265A AC 1542A AC 1497A AC

2400A AC 1635A AC 1590A AC

2646A DC N/A

(1)

N/A

(1)

2646A DC 1803A DC 1749A DC

N/A

(1)

1803A DC 1749A DC

UL Listed Barrel Lugs: Approximate Maximum Dimensions

44.5

(1.75)

12.7 (0.5) Dia.

Typical Lug Connection/L-Bracket Options

48

Left Side Right Side Both Sides Three Lugs Total on Both Sides

IMPORTANT

Verify that all lug fasteners and L-brackets are properly torqued to 37.9 N•m

(336 lb•in). Torque down or remove any unused L-brackets.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Kit Installation Guidelines

Kit

8 Converter AC Input Field

Termination

20-750-BUS2-F8

Steps

PE

PE

Ground Bond Strap

(see page

22

for hardware and torque requirements)

Side Detail

73.50

(2.894) x 12

PowerFlex 755 IP00, NEMA/UL Open Type Drive

8 Inverter AC Output Field

Termination

20-750-BUS3-F8

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

Movable L-bracket

Side Detail

73.50

(2.894) x 12

PE

PE

Ground Bond Strap

(see page 22 for hardware

and torque requirements)

Movable L-bracket

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

49

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Kit

8 Inverter DC Bus Field

Termination

20-750-BUS4-F8

Steps

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in) x 8

8 DC Input for Common

Bus Precharge Field

Termination

20-750-BUS5-F8

1

Ground Bond Location

(see page

22

for hardware and torque requirements)

Side Detail

Movable L-bracket

2

Side Detail

73.50

(2.894)

73.50

(2.894) x 8

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

50

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Kit

8 DC Input for Common

Bus Precharge Field

Termination

(continued)

Steps

3

4

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Ground Bond Location

(see page 22 for hardware

and torque requirements)

M10

37.9 N•m (336 lb•in)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

51

PowerFlex 755 IP00, NEMA/UL Open Type Drive

8

10

Kit

Mounting Floor/Rail

20-750-MNT3-F8

Steps

Rittal Style Enclosure

Note: Discard unused spacers

Hoffman Style Enclosure

x2 x2 x2

The Floor/Rail Kit is supplied with two sets of spacers that are used to adapt the kit to different enclosure types. Refer to the diagram below.

52

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Kit

9 Converter AC Input Field

Termination

20-750-BUS2-F9

Steps

73.50

(2.894)

PowerFlex 755 IP00, NEMA/UL Open Type Drive

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

53

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Kit

9 Inverter AC Output Field

Termination

20-750-BUS3-F9

Steps

73.50

(2.894)

9 Inverter DC Bus Field

Termination

20-750-BUS4-F9

(400/480V)

20-750-BUS6-F9

(600/690V)

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

73.50

(2.894)

54

Ground Bond Location

(see page

22

for hardware and torque requirements)

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Physical size of fuses are different between

400/480V and

600/690V kits.

Kit

9 DC Input for Common

Bus Precharge Field

Termination

20-750-BUS5-F9

Steps

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

Ground Bond Location

(see page

22 for hardware

and torque requirements)

73.50

(2.894)

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

55

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Kit

10 Converter AC Input Field

Termination

20-750-BUS2-F10

Steps

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

73.50

(2.894)

10 Inverter AC Output Field

Termination

20-750-BUS3-F10

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

56

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Kit

10 Inverter DC Bus Field

Termination

20-750-BUS4-F10

(400/480V)

20-750-BUS6-F10

(600/690V)

Steps

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

Ground Bond Location

(see page 22 for hardware

and torque requirements)

10 DC Input for Common

Bus Precharge Field

Termination

20-750-BUS5-F10

M10

37.9 N•m (336 lb•in)

T40 - M8

9.0 N•m (80 lb•in)

73.50

(2.894)

Ground Bond Location

(see page 22

for hardware and torque requirements)

73.50

(2.894)

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Physical size of fuses are different between

400/480V and

600/690V kits.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

57

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Cable Routing

Control Pod Cable Routing

Supports, clips, and cable ties are provided to help route and secure cabling inside the Control Pod.

IMPORTANT

When routing cabling into the control Pod, do not block the cooling fan outlet.

Do not ground shield wires to inner sheet metal bucket supporting option modules.

Figure 20 - Frame 8 Control POD Detail

58

No.

Description

I/O signal cable shield termination points. Use M4 screws and ring terminals provided to tie together and terminate drain wires and shields.

Ground shield wires to outer sheet metal bucket. Strip cable insulation 25 mm (1 in.) to expose braid. Attach cable ties around shield and through slots. Pull tight.

Attachment points for cable management devices provided (6 places).

Cable support ladder.

Fan outlet. Keep clear to help ensure proper cooling.

Control cable entry and routing.

Human Interface Module (HIM) cable entry and routing.

Shield termination points.

Inverter Fiber-optic connection

Internal 24V power connection

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

I/O Wiring

Important points to remember about I/O wiring:

Always use copper wire.

Wire with an insulation rating of 600V or greater is recommended.

Control and signal wires should be separated from power wires by at least

0.3 meters (1 foot).

For CE compliance, 115 volt digital input wiring must be shielded or must not exceed 30 meters (98 feet) in length.

In order to maintain electrical safety for all user-accessible low voltage circuits (ELV/PELV circuits), I/O terminals designated for 24V or lower voltage must not be connected to a circuit of higher voltage or a circuit which is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring.

In order to provide electrical safety for user-accessible low voltage I/O circuits which are referenced to earth (PELV circuits) and which may be touched simultaneously, care should be taken to provide a common earth reference for all equipment connected to the drive.

IMPORTANT

I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

I/O Wire Recommendations

Type

Signal

(1) (2) (3)

Standard Analog I/O

Remote Pot

Wire Type(s)

Combined

Description

0.750 mm

2

(18 AWG), twisted pair, 100% shield with drain.

0.750 mm

2

(18 AWG), 3 conductor, shielded.

0.196 mm

2

(24 AWG) individually shielded pairs.

Min. Insulation

Rating

300V,

75…90 °C

(167…194 °F)

Encoder/Pulse I/O

<30 m (100 ft)

Encoder/Pulse I/O

30 to 152 m

(100 to 500 ft)

Encoder/Pulse I/O

152 to 259 m

(500 to 850 ft.)

Signal

Power

Combined

Signal

Power

0.196 mm

2

(24 AWG) individually shielded pairs.

0.750 mm

2

(18 AWG) in.dividually shielded pairs

0.330 mm

2

(22 AWG), power is 0.500 mm

2

(20AWG) individually shielded pairs.

0.196 mm

2

(24AWG) individually shielded pairs.

0.750 mm

2

(18 AWG) individually shielded pairs.

0.750 mm

2

(18 AWG) individually shielded pairs.

Combined

Digital I/O

Safety Inputs

Homing Inputs

(1)(2)(3)(4)

Unshielded

Shielded

– Per US NEC or applicable national or local code.

Multi-conductor shielded cable 0.750 mm

2

(18 AWG), 3 conductor, shielded.

300V,

60 °C (140 °F)

(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

(2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

(3) I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

(4) Safety option modules 20-750-S and 20-750-S1 require shielded cable.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

59

PowerFlex 755 IP00, NEMA/UL Open Type Drive

I/O Terminal Blocks

The various I/O terminal blocks are located in the Control Pod.

Main Control Board

Main Control Board Details

No.

Name

HIM Connector

Fan Connector

Battery Receptacle

Description

DPI Port 1 (HIM Cradle) connection.

Power supply for internal cooling fan.

User installed CR1220 lithium coin cell battery provides power to the

Real Time Clock (Optional, not supplied). Preserves the Real Time Clock setting in the event power to the drive is lost or cycled.

DPI Port 2

TB1

Cable connection for handheld and remote HIM options.

ENABLE Jumper Hardware enable jumper. Removed when a hardware enable configuration is utilized.

Embedded EtherNet/IP

Selectors

(1)

Address Rotary switches for setting lowest octet of EtherNet address (forces address to 192.168.1.xxx). Refer to the Programming Manual, publication 750-PM001 for instructions on setting the IP address.

Embedded EtherNet/IP

(1)

Connector

Network cable connection.

I/O terminal block.

(1) Refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.

60

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Terminal Block Specifications

Name

Main Control Board - TB1

Wire Size Range Torque

Maximum Minimum Maximum

2.5 mm

2

(14 AWG)

0.3 mm

2

(28 AWG)

0.25 N•m

(2.2 lb•in)

Recommended

0.2 N•m

(1.8 lb•in)

Strip

Length

6 mm

(0.24 in.)

TB1 Terminal Designations

Fixed I/O

Di 0ac

Di C

Di 0dc

+24V

24VC

Terminal Name

Di 0ac Digital Input 0 (120V AC)

Di C

Di 0dc

Digital Input Common

Digital Input 0 (24V DC)

+24V

24VC

+24 Volt Power

24 Volt Common

Description

Connections for AC power supply.

Digital input common

Connections for DC power supply.

Connections for drive supplied 24V power. 150 mA maximum

Hardware Enable Circuitry

Digital Input 0 can be used as a general purpose programmable input, or by removal of a jumper, configured as a dedicated hardware enable, which is unaffected by parameter settings.

To configure Digital Input 0 as a dedicated hardware enable, complete the following steps.

1.

Access the Control Pod.

2.

Locate and remove the ENABLE Jumper on the Main Control Board (see

page 60 ).

Fiber Interface Board

P1 P2 P3

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

61

PowerFlex 755 IP00, NEMA/UL Open Type Drive

Fiber Interface Board Details

No.

Name Description

Main Control Board Connector 98 pin main control board interface connection.

P13 Connections for user-supplied 24 volt power.

Powers control circuits when main power is removed.

P14 Connections for internal drive-supplied 24 volt power. Connection is factory wired and must not be modified by the user. Powers control circuits when main power is connected.

Inverter Connections Fiber optic ports: P1 = INV1, P2 = INV2, P3 = INV3

Terminal Block Specifications

Name

Fiber Interface Connector P13

Fiber Interface Connector P14

Wire Size Range Torque

Maximum Minimum Maximum

4.0 mm

2

(12 AWG)

0.25 mm

(24 AWG)

2

0.5 N•m

(4.4 lb•in)

2.5 mm

2

(14 AWG)

0.3 mm

2

(28 AWG)

0.25 N•m

(2.2 lb•in)

Recommended

0.4 N•m

(3.5 lb•in)

0.2 N•m

(1.8 lb•in)

Strip

Length

7 mm

(0.28 in.)

6 mm

(0.24 in.)

P13 Terminal Designations

Power Block Terminal Name

AP+ +24 Volt Auxiliary Power

AP– Auxiliary Power Common

AP+

AP–

Sh

Sh Shield

Description

Connections for customer supplied power supply:

24V DC ±10%, 5 A, PELV (Protective Extra Low

Voltage) or SELV (Safety Extra Low Voltage)

Terminating point for wire shields.

P14 Terminal Designations

Power Block Terminal Name

1 +24 Volt Power

1

2

2 Power Common

Description

Connections for drive supplied power.

Option Modules

For a complete listing and description of all available Option Modules, refer to the PowerFlex 750-Series Installation Instructions, publication 750-IN001.

Compatible port locations may be restricted for each option module.

An icon with position number(s) is provided to indicate which module ports are compatible. For example, the icon to the right indicates that the option module is only compatible with port 4.

62

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

ATTENTION: Hazard of equipment damage exists if an option module is installed or removed while the drive is powered. To avoid damaging the drive, verify that the voltage on the bus capacitors has discharged completely and all control power is removed before performing any work on the drive. Measure the

DC bus voltage at the DC+ and DC- TESTPOINT sockets on the front of the power

module (see page 47

). The voltage must be zero

To install an option module:

1.

Firmly press the module edge connector into the desired port.

2.

Tighten the top and bottom retaining screws.

IMPORTANT

Do not over-tighten retaining screws.

T15 or F - 6.4 mm (0.25 in.)

0.45 N•m (4.0 lb•in)

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

63

PowerFlex 755 IP00, NEMA/UL Open Type Drive

20-750-2262C-2R (24 Volts DC)

20-750-2263C-1R2T (24 Volts DC)

20-750-2262D-2R (120 Volts AC)

I/O Module

ATTENTION: Risk of equipment damage exists. Ensure that the correct voltage is applied to the I/O Module digital inputs. Refer to the I/O Module catalog number to determine the voltage rating.

20-750-2262C-2R is rated 24 Volts DC

20-750-2262C-1R2T is rated 24 Volts DC

20-750-2262D-2R is rated 120 Volts AC

Input Mode Jumpers

Jumper

Position Voltage Mode

Ai1

Ai0

Current Mode

Ai1

Ai0

I/O Option Module Terminal Block Specifications

Name

I/O Module TB1

I/O Module TB2

Wire Size Range Torque

Maximum Minimum Maximum

2.5 mm

2

(14 AWG)

0.3 mm

2

(28 AWG)

0.25 N•m

(2.2 lb•in)

4.0 mm

2

(12 AWG)

0.25 mm

2

(24 AWG)

0.5 N•m

(4.4 lb•in)

Recommended

0.2 N•m

(1.8 lb•in)

0.4 N•m

(3.5 lb•in)

Strip

Length

6 mm

(0.24 in.)

7 mm

(0.28 in.)

64

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

TB1 Terminal Designations

Di3

Di4

Di5

Di0

Di1

Di2

Ai0+

Ai1–

Ai1+

24VC

+24V

DiC

Ao1–

Ao1+

–10V

10VC

+10V

Ai0–

Sh

Sh

PTC–

PTC+

Ao0–

Ao0+

Terminal Name

Sh Shield

Sh

Ptc–

Ptc+

Ao0–

Ao0+

Ao1–

Ao1+

–10V

10VC

+10V

Ai0–

Ai0+

Ai1–

Ai1+

24VC

+24V

Motor PTC (–)

Motor PTC (+)

Analog Out 0 (–)

Analog Out 0 (+)

Analog Out 1 (–)

Analog Out 1 (+)

–10 Volt Reference

10 Volt Common

+10 Volt Reference

Analog Input 0 (–)

Analog Input 0 (+)

Analog Input 1 (–)

Analog Input 1 (+)

24 Volt Common

(1)

+24 Volt DC

(1)

Description

Terminating point for wire shields when an

EMC plate or conduit box is not installed.

Motor protection device (Positive

Temperature Coefficient).

Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum load.

4-20 mA, 11 bit & sign, 400 ohm maximum load.

2k ohm minimum.

For (–) and (+) 10 Volt references.

2k ohm minimum.

Isolated

(3)

, bipolar, differential, 11 bit & sign.

Voltage Mode: ±10V @ 88k ohm input impedance.

Current Mode: 0-20 mA @ 93 ohm input impedance.

Drive supplied logic input power.

200 mA max. per I/O module

600 mA max per drive

Related

Param

40 on Port X

75

(5)

on Port X

85 on Port X

50, 70 on Port X

60, 70 on Port X

Di C Digital Input Common Common for Digital Inputs 0…5

Di 0

Di 1

Di 2

Di 3

Di 4

Digital Input 0

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

(2)

(2)

(2)

(2)

(2)

24V DC - Opto isolated

Low State: less than 5V DC

High State: greater than 20V DC 11.2 mA DC

115V (132V Max) AC, 50/60 Hz

(4)

- Opto isolated

Low State: less than 30V AC

High State: greater than 100V AC

1 on Port X

Di 5 Digital Input 5

(2)

(1) Not present on 120V versions.

(2) Digital Inputs are either 24 Volts DC (2262C) or 115 Volts AC (2262D) based on module catalog number. Ensure applied voltage is correct for I/O module.

(3) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

(4) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft).

(5) I/O Module parameters will also have a Port designation.

TB2 Terminal Designations (2 Relay Outputs: 2R)

R1NO

R1C

R1NC

R0NO

R0C

R0NC

Relay Out Terminal Name

R0NO Relay 0 N.O.

R0C

R0NC

Relay 0 Common

Relay 0 N.C.

R1NO

R1C

R1NC

Relay 1 N.O.

Relay 1 Common

Relay 1 N.C.

Description

Relay Normally Open contact output:

240V AC, 24V DC, 2 A max.

General Purpose (Inductive) / Resistive

Relay Normally Closed contact output:

240V AC, 24V DC, 2 A max.

Resistive Only

Related

Param

10, 100,

101, 105,

106 on Port X

20, 110,

111, 115,

116 on Port X

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

65

PowerFlex 755 IP00, NEMA/UL Open Type Drive

TB2 Terminal Designations (1 Relay and 2 Transistor Outputs: IR2T)

Relay Out

TC

T1

R0NO

R0C

R0NC

T0

Terminal Name

R0NO Relay 0 N.O.

R0C

R0NC

Relay 0 Common

Relay 0 N.C.

T0

TC

T1

Transistor Output 0

Transistor Output

Common

Transistor Output 1

Description

Relay Normally Open contact output:

240V AC, 24V DC, 2 A max.

General Purpose (Inductive) / Resistive

Relay Normally Closed contact output:

240V AC, 24V DC, 2 A max.

Resistive Only

Related

Param

10, 100,

101, 105,

106 on Port X

Transistor output

Rating: 24V DC = 1 A max.

24V DC = 0.4 A Max for U.L. applications

Resistive

20 on Port X

30 on Port X

66

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

Fuse and Circuit Breaker

Ratings

PowerFlex 755 IP00, NEMA/UL Open Type Drive

The tables on pages 68 … 74 provide drive ratings (including continuous, 1 minute and 3 second) and recommended AC line input fuse and circuit breaker information. Sizes listed are the recommended sizes based on 40 degree C and the

U.S. N.E.C. Other country, state or local codes may require different ratings. In addition, Frame 8 and larger drives include AC line fuses (with blown fuse indicators) to provide drive short circuit protection.

Input Device Requirements

Frames

8…10 T

Enclosure

Catalog Code Installation Type UL Certification Required

Installed inside of any cabinet.

All devices listed on pages

70 , 72 and 74

68

are acceptable.

,

UL Certification

Not Required

All devices listed on pages 68 through 74 are acceptable.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2

(1)

, EN60269-1, Parts 1 & 2, type gG or equivalent should be used.

• UL – UL Class T, J or L should be used.

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers

(inverse time or instantaneous trip). If one of these is chosen as the desired

protection method

, the following requirements apply.

• IEC and UL – Both types of devices are acceptable for IEC and UL installations.

(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG,

GH.

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

67

PowerFlex 755 IP00, NEMA/UL Open Type Drive

ity Quant

68 e ram Equiv. F

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

y tit Quan e ram v. F Equi

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

69

PowerFlex 755 IP00, NEMA/UL Open Type Drive

ity Quant

70 e ram Equiv. F

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

y tit Quan e ram v. F Equi

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

71

PowerFlex 755 IP00, NEMA/UL Open Type Drive

72 ity Quant e Equiv. Fram

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

y tit Quan e ram v. F Equi

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

73

PowerFlex 755 IP00, NEMA/UL Open Type Drive

74 ity Quant e Equiv. Fram

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

PowerFlex 755 IP00, NEMA/UL Open Type Drive

y tit Quan e ram v. F Equi

Rockwell Automation Publication 750-IN020C-EN-P - May 2012

75

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products.

At http://www.rockwellautomation.com/support/ , you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer

TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/ .

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html

, or contact your local Rockwell

Automation representative.

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States

Outside United States

Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.

Please contact your local Rockwell Automation representative for the return procedure.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002 , available at http://www.rockwellautomation.com/literature/ .

Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: [email protected]

Online: www.ab.com/support/abdrives

*PN-153380*

PN-153380 www.rockwel lautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Publication 750-IN020C-EN-P - May 2012

Supersedes Publication 750-IN020B-EN-P - December 2011

PN-153380

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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Key Features

  • IP00, NEMA/UL Open Type
  • Frames 8-10
  • 200 - 1500 kW (250 - 2000 Hp)
  • User-supplied enclosure
  • AC and DC input options
  • Control pod mounting
  • Roll-out cart support
  • Detailed installation instructions
  • Safety guidelines

Related manuals

Frequently Answers and Questions

What are the available frame sizes for the PowerFlex 755 drive?
The PowerFlex 755 drive is available in frames 8, 9, and 10.
What is the power range of the PowerFlex 755 drive?
The PowerFlex 755 drive has a power range of 200 - 1500 kW (250 - 2000 Hp).
What type of enclosure is required for the PowerFlex 755 drive?
The PowerFlex 755 drive requires a user-supplied enclosure. The enclosure must meet certain requirements, such as ingress protection and ventilation.
What type of input options are available for the PowerFlex 755 drive?
The PowerFlex 755 drive is available with both AC and DC input options.
What are the control pod mounting options for the PowerFlex 755 drive?
The control pod can be mounted within the drive or remotely. Refer to publication 750-IN015 for remote mounting information.