advertisement
Service
Manual
MX100/MW100
Data Acquisition Unit
SM MX100-01E
2nd Edition
Important Notice to the User
This manual contains information for servicing YOKOGAWA’s MX100/MW100 Data
Acquisition Unit. Check the serial number to confirm that this is the correct service
manual for the instrument to be serviced. Do not use the wrong manual.
Before any maintenance and servicing, read all safety precautions carefully.
Only properly trained personnel
may carry out the maintenance and servicing described in this service manual.
Do not disassemble the instrument or its parts,
unless otherwise clearly permitted by this service manual.
Do not replace any part or assembly,
unless otherwise clearly permitted by this service manual.
In principle, Yokogawa Electric Corporation (YOKOGAWA) does not supply parts other than those listed in the customer maintenance parts list in this service manual (mainly modules and assemblies). Therefore if an assembly fails, the user should replace the whole assembly and not components within the assembly (see “Note”). If the user attempts to repair the instrument by replacing individual components within the assembly,
YOKOGAWA assumes no responsibility for any consequences such as defects in instrument accuracy, functionality, reliability, or user safety hazards.
YOKOGAWA does not offer more detailed maintenance and service information than that contained in this service manual.
All reasonable efforts have been made to assure the accuracy of the content of this service manual. However, there may still be errors such as clerical errors or omissions.
YOKOGAWA assumes no responsibility of any kind concerning the accuracy or contents of this service manual, nor for the consequences of any errors.
All rights reserved. No part of this service manual may be reproduced in any form or by any means without the express written prior permission of YOKOGAWA. The contents of this manual are subject to change without notice.
Note
YOKOGAWA instruments have been designed in a way that the replacement of electronic parts can be done on an assembly (module) basis by the user. YOKOGAWA instruments have also been designed in a way that troubleshooting and replacement of any faulty assembly can be done easily and quickly. Therefore, YOKOGAWA strongly recommends replacing the entire assembly over replacing parts or components within the assembly. The reasons are as follows:
• Repair of components can only be performed by specially trained and qualified maintenance personnel with special tools. In addition, repair of components requires various special parts and components, including costly ones. It also requires facilities where highly-accurate and expensive maintenance equipment and special tools are provided.
• When taking the service life and cost of the instruments into consideration, the replacement of assemblies offers the user the possibility to use YOKOGAWA instruments more effectively and economically with a minimum in downtime.
Trademark
• Adobe and Acrobat are trademarks of Adobe System Incorporated.
• For purposes of this manual, the ™ and ® symbols do not accompany their respective trademark names or registered trademark names.
Revisions
1st Edition: September 2003
2nd Edition: October 2006
2nd Edition : October 2006 (YK)
All Rights Reserved, Copyright © 2003 Yokogawa Electric Corporation
SM MX100-01E i
ii
Safety Precautions
The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Yokogawa Electric Corporation assumes no liability for the customer's failure to comply with these requirements.
WARNING
This service manual is to be used by properly trained personnel only. To avoid personal injury, do not perform any servicing unless you are qualified to do so.
Refer to the safety precautions prior to performing any service. Even if servicing is carried out by qualified personnel according to this service manual, YOKOGAWA assumes no responsibility for any result occurring from this servicing.
Use the Correct Power Supply
Ensure the source voltage matches the voltage of the power supply before turning
ON the power.
Connect the Protective Grounding Terminal
Make sure to connect the protective grounding to prevent electric shock before turning ON the power .
Do Not Impair the Protective Grounding
Never cut off the internal or external protective earth wire or disconnect the wiring of the protective earth terminal. Doing so invalidates the protective functions of the instrument and poses a potential shock hazard.
Do Not Operate with Defective Protective Grounding or Fuse
Do not operate the instrument it the protective earth or fuse might be defective.
Make sure to check them before operation.
Do Not Use in the Presence of Flammable Liquids, Vapors, and Dust
Do not use the instrument in the presence of flammable liquids, vapors, and dust.
Operation in such environments constitutes a safety hazard.
Do Not Remove Covers
The cover should be removed by YOKOGAWA’s qualified personnel only. Opening the cover is dangerous, because some areas inside the instrument have high voltages.
Ground the Instrument before Making External Connections
Connect the projective grounding before connecting to the item under measurement or to an external control unit.
Damage to the Protective Structure
Operating the instrument in a manner not described in this manual may damage its protective structure.
SM MX100-01E
Safety Precautions
Safety Symbols Used on Equipment and in Manuals
Danger. Refer to corresponding location on the instrument.
This symbol appears on dangerous locations on the instrument which require special instructions for proper handling or use. The same symbol appears in the corresponding place in the manual to identify those instructions.
Foundational ground terminal (do not use this terminal as a protective ground terminal.)
WARNING
Calls attention to actions or conditions that could cause serious injury or death to the user, and precautions that can be taken to prevent such occurrences.
CAUTION
Calls attentions to actions or conditions that could cause light injury to the user or damage to the instrument or user’ s data, and precautions that can be taken to prevent such occurrences.
Note
Call attention to information that is important for proper operation of the instrument.
SM MX100-01E iii
iv
Overview of This Manual
This manual is meant to be used by qualified personnel only. Make sure to have read the safety precautions at the beginning of this manual and the warnings/cautions contained in the referred chapter prior to carrying out any servicing.
This manual contains the following chapters:
1 Principles of Operations
Describes the functions of various assemblies and lists safety considerations.
2 Testing
Describes the tests for checking performance of the instrument.
3 Adjustments
Describes the adjustments which can be performed by users.
4 Troubleshooting
Describes procedures for troubleshooting and what to do in case parts need to be replaced.
5 Schematic Diagram
Gives the system configuration diagram.
6 Customer Maintenance Parts List
Contains exploded views and a list of replaceable parts.
7 Procedures for Disassembly
Lists the steps required to remove parts from the instrument.
Specifications are not included in this manual. For specifications, refer to IM MX100-01E or IM MW100-01E.
SM MX100-01E
Contents
Chapter 1 Principles of Operation
1.8 Functions of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module ...... 1-17
Chapter 2 Testing
2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) .................. 2-8
2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) ........ 2-14
2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module
2.8 Tests of the 10-CH, High-Speed Digital Input Module (MX115-D05-H10) ................... 2-36
2.11 Tests of the 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10) ......... 2-52
Chapter 3 Adjustment
Chapter 4 Troubleshooting
1
2
3
4
5
6
7
SM MX100-01E v
Contents
Chapter 5 Schematic Diagram
5.3 Schemaic Diagram of MX110 4-CH, High-Speed Universal Input Module
Schemaic Diagram of MX110 10-CH, Meduim-Speed Universal Input Module
5.5 Schematic Diagram of 6-CH, Medium-Speed Four-Wire RTD Resistance
5.6 Schematic diagram of 4-CH, Medium-Speed Strain Input Module
5.7 Schemaic Diagram of 10-CH, High-Speed Digital Input Module
5.8 Schematic Diagram of 8-CH, Medium-Speed Analog Output Module
5.9 Schematic Diagram of 8-CH, Medium-Speed PWM Output Module
5.10 Schemaic Diagram of 10-CH, Medium-Speed Digital Output Module
Chapter 6 Customer Maintenance Parts List
6.11 10-CH Screw Terminal Block (772061) Customer Maintenance Parts List .................. 6-32
6.12 Plate with Clamp Terminals (772063) Customer Maintenance Parts List .................... 6-33
Chapter 7 Procedures for Disassembly
7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance
7.4 Disassembling the MX112 Medium-Speed Strain Input Module .................................. 7-14
vi
SM MX100-01E
Chapter 1 Principles of Operation
1.1 MX100 System Overview
The MX100 Data Acquisition Unit consists of (1) the main module equipped with an
Ethernet port, (2) input/output modules that perform input or output of signals, and (3) the base plate that attaches and connects the modules. By connecting the main module and a PC via the Ethernet interface and installing the dedicated software program indicated below into the PC, you can configure the acquisition conditions of the measured data from the PC as well as monitor and acquire the measured data on the PC. One to 20
MX100 Data Acquisition Units can be connected to a single PC (one unit using the
MX100 Standard Software, one to 20 units (or up to 1200 input channels) using the
MXLOGGER).
One-to-one connection
PC
• MX100 Standard
Software
• MXLOGGER (sold
separately)
• Software created using
the API for the
MX100/DARWIN
(sold separately)
Hub
MX100 Data Acquisition
Unit
Base plate
MX100
Ethernet port
1
2
3
4
5
6
7
Input/Output module
Main module
One-to-N connection
• MXLOGGER (sold separately)
• Software created using the API for the MX100/DARWIN (sold separately)
PC
SM MX100-01E
MX100 Data Acquisition
Unit
MX100
MX100
Connect up to 20 units
Hub
MX100
1-1
1.1 Overview of the MX100 Data Acquisition Unit
Main Module
The main module is equipped with a power supply connector, a power switch, an
Ethernet port, a CF card slot, and other parts. It contains functions such as the power supply to and the control of each input/output module, communications with a PC, data storage to the CF card when communication is disconnected.
Ethernet port
CF card slot
Power switch
Power connector
1-2
SM MX100-01E
1.2 MX100 Main Module Functions
The main module is the heart of the MX100 Data Acquisition Unit. For details, see the user’s manual (IM MX100-01E).
Ethernet port
CF card slot
ETHERNET
10BASE - T
100BASE - TX
100 - 240V AC
70VA MAX
50/60Hz
DATA ACQUISITION UNIT
SW
ON
1 2 3 4 5 6 7 8
POWER
7-segment LED
Dipswitch*
* Normally all switches are ON.
Used when initializing settings
and for other purposes.
Power switch
ON
1
2 3
4
5
6 7 8
Power connector
Functional ground terminal
Contents Displayed on the 7-Segment LED
The two-digit 7-segment LED displays the unit number, operating status, operation complete, and operation error of the MX100 Data Acquisition Unit.
Unit Number Display
Since a single MX100 Data Acquisition Unit can be connected to a PC on the MX100
Standard Software, the unit number is fixed to 00 and displayed as When using
MXLOGGER (software sold separately) that allows up to 20 MX100 Data Acquisition
Units to be connected, the unit number can be set in the range of 00 to 19 and dsplayed as to .
Display of the Self-Test Operation at Power on
When the power is turned ON, the LED displays startup indications (such as ), and a self-test is carried out. While the self-test is in progress, the following displays are repeated.
SM MX100-01E
Operation Mode Display
The MX100 Data Acquisition Unit has three operation modes: idle mode, measurement mode, and backup mode (measured data saved to a CF card due to the disconnection of communications). The modes are displayed as shown below. If the figure below, indicates the unit number. If the unit number is not 00, the specified unit number is displayed.
• Idle mode
• Measurement mode • Backup mode
Two zeroes
Two zeroes and a dot
Two zeroes and two dots
Display When Operation Is Complete
The figure below shows the display that appears when an operation such as IP address configuration and measurement condition change is completed. In the figure below,
indicates the unit number. If the unit number is not 00, the specified unit number is displayed.
Turns off for 1 second
1-3
1
2
3
4
5
6
7
1.2 MX100 Main Module Functions
Display While Processing Is in Progress
The displays shown below repeats when there is access to the CF card, when the CF card is being formatted, or when calibratior is taking place.
Unit Confirmation Display
The figure below shows the display that appears when you confirm the MX100 Data
Acquisition Unit that is connected using the MX100 Standard Software or MXLOGGER
(software sold separately). The word “—CALL—” flows through the display from right to left.
For details on the display and meaning of operation errors, see section 3.1 “Error Display on the 7-Segment LED and Corrective Actions” of the user’s manual (IM MW100-01E).
1-4
SM MX100-01E
1.3 MW100 System Overview
MW100 Data Acquisition Unit
The MW100 Data Acquisition Unit consists of a main module equipped with an Ethernet port, I/O modules for input and output of signals (these are the same as those for the
MX100 Data Acquisition Unit), and a base plate on which the first two items are mounted.
The main module comes with a HTTP server function, allowing users to easily enter settings and monitor measured data from a PC using a browser. The MW100 can be used for data acquisition on site as a standalone, enabling data acquisition on up to 360 channels using the Modbus/TCP function.
For details, see the user’s manual (IM MW100-01E).
System Configuration
The MW100 Data Acquisition Unit can be flexibly configured for a variety of measuring environments.
One-to-one Connection with a PC
This is an example of a system for small scale logging, setting the IP address, and other tasks.
PC
Using a Web browser:
• Easy setting entry
• Monitoring of measured data
Using PC software:
• IP address setting
• Calibration
Hub
MW100 Data Acauisition Unit
MW100
Ethernet port
1
2
3
4
5
6
7
Input/Output module
Main module
Standalone Configuration
This is an example of configuration for an on-site standalone data acquisition system.
PC
MW100 Data Acauisition Unit
MW100
CF card
SM MX100-01E
1-5
1.3 MW100 System Overview
One-to-N Connection with a PC
This is an example of a configuration suitable for relatively large scale data acquisition tasks. Connections can be made via Ethernet or RS-422A/485.
PC
Hub
MW100
MW100
MW100 Data Acauisition Unit
PC
MW100
MW100
MW100
MW100 Data Acauisition Unit
RS-422A/485
MW100
1-6
SM MX100-01E
1.3 MW100 System Overview
One-to-N Connection with the PC
This is an example in which multiple PCs are connected to the MW100 for performing data monitoring.
PC
PC
PC
MW100
Hub
MW100 Data Acquisition Unit
Connecting to Modbus Devices
This is an example of configuration of a system with connections to Modbus devices.
MW100 Data Acquisition Unit
(client)
MW100
1
2
3
4
5
6
7
Hub
MW100 MW100
Modbus machine (server)
Modbus machine (server)
Note
Using the Web monitor or other communciation functions while using the Modbus function may affect the Modbus communication response.
SM MX100-01E
1-7
1.3 MW100 System Overview
Main Module
The main module is equipped with power supply connectors, a power switch, Ethernet ports, and other devices facilitating supply of power to and control of the input/output modules, and connection to networks.
It also has Start and Stop keys, meaning that since data can be saved to a CF card, data can be acquired offline. Data acquisition via serial communication is also possible by adding the RS-232 or RS-422A/485 serial communication option.
1-8
SM MX100-01E
1.4 Functions of the MW100 Main Module
The main module is the central component of the MW100 Data Acquisition Unit.
Names and Functions of Parts
Ethernet port
Used for main unit settings and network connections
Communication status LED
Check the communication status
Top: LINK LED
Illuminates orange when ready for communication
Bottom: ACT LED
Blinks green when packets are sent/received
7-segment LED
Displays the operational status of the MW100.
Status indicator*
The operational status of the instrument is indicated by the illumination of the LED.
CF card slot
Insert the CF card to save data and perform other tasks.
MEASURE
RECORD
SERIAL RD
ALARM
MATH
ETHERNET
DATA ACQUISITION UNIT
SW
ON
Dip switch 1
Used to initialize settings, and for other purposes.
Start/Stop keys
Start and stop measurement, computation, and recording.
START
100BASE - TX
10BASE - T
1 2 3 4 5 6
POWER
7 8
STOP
Dip switch 2
Not used.
User function key
Assign functions to the keys
RS-422A/485 connector (/C3 option)
FG SG SDB SDA RDB RDA
Depending on installed options, the connector may or may not be available, or it may be an RS-232 connector (/C2 option).
USER 1 USER 2
100 - 240V AC
SERIAL COMM 70VA MAX 50 / 60Hz
Power switch
Turns the power to the
MW100 main unit ON and OFF
Functional ground terminal
Power supply inlet
Connect the accessory power supply cord This is listed as a screw terminal in the power supply specifications.
Terminator switch (/C3 option)
Turns the terminator ON and OFF
*Status indicators
Illuminate in the following situations.
SM MX100-01E
MEASURE
RECORD
SERIAL RD
ALARM
MATH
Alarm activation or alarm hold
Computing (illuminates), computing stop processing (blinking)
Receiving serial communications data
Recording (illuminates), recording stop processing (blinking)
Measuring
1-9
1
2
3
4
5
6
7
1.4 Functions of the MW100 Main Module
Switches and Keys
The MW100 has the following switches and keys. Some are included with options.
• Start and Stop keys
• User function key 1
• User function key 2
• Dip switch 1
• Dip switch 2
• Terminator switch (/C3 option)
• Power switch
User Function Keys
Actions set up using the Event/Action function can be executed by pressing the user function keys on the front panel of the MW100.
The keys are assigned as follows by default.
Key
User function key 1
User function key 2
Display
USER1
USER2
Action
Write to setting values file
Load setting values file
Dip Switch 1
Used to initialize the MW100 settings and for other functions.
• Normal operation • Initialization of IP addresses and other settings
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
• Fixed IP address (192.168.0.10) • 10-Mbps half-duplex Ethernet communication
ON
ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
• Firmware update
ON
1 2 3 4 5 6 7 8
Main unit
ON
1 2 3 4 5 6 7 8
Web
Dip Switch 2
Turn all switches ON for normal operation. If the switches are set differently, the instrument may not function correctly.
1 2
Key Lock Function
You can apply a lock to the functions of the Start, Stop, and user function keys. The lock prevents inadvertent execution of functions.
Connectors
1-10
The MW100 can come with the following connectors. The actually-installed connectors depend on the power supply input section specifications and options.
• Ethernet
• RS-422A/485 connector (/C3 option)
• RS-232 connector (/C2 option)
• CF card slot
• Power supply inlet (power supply input section specification: -1M)
• Power supply screw terminals (power supply input section specification: -1W, -2M, -3W)
SM MX100-01E
Displays
1.4 Functions of the MW100 Main Module
The MW100 indicates its operating conditions with the following displays.
• 7-segment LED
• Status indicators
• Communication status LED
7-Segment LED
Displays the MW100 Data Acquisition Unit’s unit number, operation status, end of operation, and errors.
• Unit Number Display
Unit numbers can be set from 00 to 89. - is displayed.
• Display of the Self-Test Operation on Startup
When the power is turned ON the setting of dip switch 1 is displayed followed by the operation preparation status , and then a self check is performed. While the self check is in progress, the following displays are repeated.
• Key Lock Status
A key lock function is included for preventing accidental manipulation of the MW100 front panel keys. The key lock status is indicated by a dot at the bottom of the unit number. The example shown is for a unit of number 00.
• Keylock release • Keylock
Unit number Unit number and dot
• In-Progress Display
The following displays cycle while the CF card is being accessed or while calibration is being performed.
• Operation Error Display
In error Exxx (where xxx is a three-digit number), the code is divided into two parts which are displayed alternately. In the first part, the letter E appears in the left digit with the hundreds digit of the error code to the right, and the second part consists of the last two digits of the error code.
Example: Error code E234
Up to three error codes are saved.
For the contents of error codes and their meanings, see section 4.1, “Errors Displayed on the 7-Segment LED and Corrective Actions.” You can clear one error that is displayed by pressing the Stop key.
1
2
3
4
5
6
7
SM MX100-01E
1-11
1.5 Input/Output Modules & Base Plate
Input/Output Modules
The following eleven types of modules are available. A screw terminal plate and separately installed screw terminal block (both sold separately) are available as accessories for the 10-CH Medium Speed Universal Input Module and the 10-CH High
Speed Digital Input Module.
4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
• Minimum measurement interval: 10 ms (except 50 ms for temperature measurement
• Maximum number of inputs: 4 inputs
• Input types: DC voltage, TC, 3-wire RTD, and DI (LEVEL, contact)
10-CH, Medium-Speed Universal Input Module (MX110-UNV-M10)
• Minimum measurement interval: 100 ms
• Maximum number of inputs: 10 inputs
• Input types: DC voltage, TC, 3-wire RTD, and DI (LEVEL, contact)
6-CH, Medium-Speed, Four-Wire RTD Resistance Input Module (MX110-V4R-M06)
• Minimum measurement interval: 100 ms
• Maximum number of inputs: 6 inputs
• Input types: DC voltage, 4-wire RTD, 4-wire resistance, and DI (LEVEL, contact)
1-12
SM MX100-01E
1.5 Input/Output Modules & Base Plate
4-CH, Medium-Speed Strain Input Module (MX112-B12-M04 and MX112-
B35-M04)
• Minimum measurement interval: 100 ms
• Maximum number of inputs: 4 inputs
• Input system: floating balanced input (isolation between channels)
4-CH, Medium-Speed Strain Input Module (MX112-NDI-M04)
• Minimum measurement interval: 100 ms
• Maximum number of inputs: 4 inputs
• Input system: floating balanced input
(non-isolation between channels)
1
2
3
4
5
6
7
10-CH, High-Speed Digital Input Module (MX115-D05-H10)
• Minimum measurement interval: 100 ms
• Maximum number of inputs: 10 inputs
• Input types: DI (non-voltage contact, open collector, 5-V logic)
10-CH, High-Speed Digital Input Module (MX115-D24-H10)
• Minimum measurement interval: 10 ms
• Maximum number of inputs: 10 inputs
• Input types: DI (24-V logic)
SM MX100-01E
1-13
1.5 Input/Output Modules & Base Plate
8-CH, Medium-Speed Analog Output Module (MX120-VAO-M08)
• Output update interval: 100 ms (shortest)
• Maximum number of inputs: 8 outputs
• Output type: DC voltage, DC current
8-CH, Medium-Speed PWM Output Module (MX120-PWM-M08)
• Output update interval: 100 ms (shortest)
• Maximum number of inputs: 8 outputs
• Output type: PWM
10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10)
• Output update interval: 100 ms (shortest)
• Maximum number of outputs: 10 outputs
• Output type: A contact (SPST)
Base Plate
The base plate is equipped with connectors for connecting the main module and input/ output modules. There are six types of base plates available (connecting from one to six input/output modules ). By attaching DIN rail mounting brackets to the base plate, you can rack-mount or panel-mount the MW100 main unit.
Base plate
DIN rail mount bracket
DIN rail
1-14
SM MX100-01E
1.6 Functions of the 4-CH, High-Speed Universal
Input Module
This module is equipped with four inputs and measures DC voltage, TC, RTD, and digital input (DI) at a minimum measurement interval of 10 ms (the minimum interval is 50 ms if the input type is thermocouple or RTD).
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Input terminal (clamp terminal)
Terminal Assignments
3ch
+/A 1
–/B 2 b 3
4ch
+/A 1
–/B 2 b 3
1ch
+/A 1
–/B 2 b 3
2ch
+/A 1
–/B 2 b 3
1
2
3
4
5
6
7
SM MX100-01E
1-15
1.7 Functions of the 10-CH, Medium-Speed
Universal Input Module
This module is equipped with ten inputs and measures DC voltage, TC, RTD, and digital input (DI) at a minimum measurement interval of 100 ms.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Input terminal (clamp terminal)
Terminal Assignments
6ch
7ch
8ch
9ch
10ch
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
1ch
2ch
3ch
4ch
5ch
1-16
SM MX100-01E
1.8 Functions of the 6-CH, Medium-Speed
Four-Wire RTD Resistance Input Module
This module allows up to six inputs of DC voltage, thermocouple, 4-wire RTD, 4-wire resistance, and digital input (DI) at a minimum measurement interval of 100 ms.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Input terminal (clamp terminal)
Terminal Assignments
4CH
5CH
6CH
+/A
7
-/B 8
/C
9
10
/I
11
+/A
12
-/B
13
/C
14
15
/I
1
+/A
2
-/B
3
/C
4
/I
5
6
-/B 8
/C
9
10
/I
11
+/A
12
-/B
13
/C
14
15
/I
1
+/A
2
-/B
3
/C
4
/I
5
6
+/A
7
1CH
2CH
3CH
1
2
3
4
5
6
7
SM MX100-01E
1-17
1.9 Functions of the 4-CH, Medium-Speed Strain
Input Module
This module allows up to four inputs of measurement from strain gauges and strain gauge type sensors at a minimum measurement interval of 100 ms.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
-B12, -B35 -NDI
Terminal cover
Input terminal
(clamp terminal)
Terminal Assignments
CH1
CH2
CH3
CH4
11
12
13
9
10
7
8
14
15
16
4
5
6
1
2
3
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
NDIS terminal
1-18
SM MX100-01E
1.10 Functions of the 10-CH, High-Speed Digital
Input Module
This module is equipped with ten inputs and measures 5-V logic, non-voltage contact, and open collector inputs at a minimum measurement interval of 10 ms.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Input terminal (clamp terminal)
Terminal Assignments
6ch
7ch
8ch
9ch
10ch
+ 1
– 2
N.C
3
+ 1
– 2
N.C
3
+ 1
– 2
N.C
3
+ 1
– 2
N.C
3
+ 1
– 2
N.C
3
+
1
–
2
N.C
3
+
1
–
2
N.C
3
+
1
–
2
N.C
3
+
1
–
2
N.C
3
+
1
–
2
N.C
3
1ch
2ch
3ch
4ch
5ch
1
2
3
4
5
6
7
SM MX100-01E
1-19
1.11 Functions of the 8-CH, Medium-Speed Analog
Output Module
The module has eight outputs for voltage or current.
An external power source (24 V) is required for current output.
For voltage output only, an external power source is not required.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Input terminal (clamp terminal)
Terminal Assignments
CH5
CH6
CH7
CH8
Vext
V+ 1
2
I+
3
V+ 4
V+
10
-
11
I+
12
+
13
14
-
15
5
I+
6
V+
7
-
8
I+
9
V+ 1
2
I+
3
V+ 4
V+
10
-
11
I+
12
+
13
14
-
15
5
I+
6
V+
7
-
8
I+
9
Vext
CH1
CH2
CH3
CH4
1-20
SM MX100-01E
1.12 Functions of the 8-CH, Medium-Speed PWM
Output Module
This module has eight outputs for pulse wave duty. A certain duty pulse waveform is output according to the specified pulse interval. A pulse interval can be set for each channel.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Input terminal (clamp terminal)
Terminal Assignments
CH5
CH6
CH7
CH8
Vext
V+ 1
2
3
V+
4
-
5
6
V+
7
-
8
9
V+
10
-
11
12
13
+
14
-
15
V+ 1
2
3
V+
4
-
5
6
V+
7
-
8
9
V+
10
-
11
12
13
+
14
-
15
Vext
CH1
CH2
CH3
CH4
1
2
3
4
5
6
7
SM MX100-01E
1-21
1.13 Functions of the 10-CH, Medium-Speed Digital
Output Module
This module outputs 10 contact signals based on the alarm output settings and output settings on the PC software.
For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
Terminal cover
Output terminal (clamp terminal)
Terminal Assignments
6ch
7ch
8ch
9ch
10ch
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
NO
C
N.C
3ch
4ch
5ch
1ch
2ch
1-22
SM MX100-01E
Chapter 2 Testing
2.1 Introduction
Read the warning and cautions below before beginning tests.
WARNING
Circuit patterns of the printed circuit board are exposed. Be careful when handling so that hands or fingers are not injured by the protruding pins.
CAUTION
• Circuit patterns of the printed circuit board are exposed. If other metalic materials touch these patterns, electrical shorting will occur, causing the circuit to be damaged or burnt.
• It is sometimes necessary to turn the MX100/MX110/MX115/MX125/
MX150/772061/772063 upside down for adjustment. Do not drop the instrument, or allow it to fall over.
Test Environment
• Ambient temperature: 23 ± 5°C
• Relative humidity: 55 ± 20% (or 55 ±10% during MX100 tests)
• Atmospheric pressure: 86kPa–106kPa
• Power supply voltage: Nominal voltage ±1%
• Power supply frequency measurement: Nominal frequency ±1%
• Power supply waveform: Distortion factor of 5% or less
• DC power supply ripple: Content ratio of 0.1% or less
• Supply voltage source, supply voltage: Nominal supply voltage ±3%
• Supply voltage source, temperature: Ambient temperature of ± 2°C
• Supply voltage source, dew point: Lower than the ambient temperature by 10°C or more
• Supply voltage source, cleanliness level (oil, dust etc.): Less than 1 ppm of oil, with no dust particles exceeding 3 µm in diameter
• Vibration: A value having negligible effects on the instrument
• Position: Within ±3% of the specified position
• Interference*: A value that does not affect the measured results
• Electrical field: A value that does not affect the measured results
• Magnetic field: A value that does not affect the measured results
• Atmospheric pollutants: Levels of corrosive gasses, vapors, salts, and dust that do not
• Free fall acceleration
†
• Other external effects
‡ affect the measured results.
: Acceleration during free fall as determined at a test site
: A value that does not affect the measured results
* Interference refers to common mode noise, series mode noise, power supply noise, and other phenomena in the signal line.
† If there is doubt about the exact gravity, you can use the standard value for free fall acceleration gn=9.80665 m/s
2
(an internationally agreed upon standard).
‡ Other external effects include luminance, draft, ultrasonic waves, and radiation.
1
2
3
4
5
6
7
SM MX100-01E
2-1
2-2
2.2 Tests of the Main Module (MX100)
Tests
2.2.1 Protective Earth Continuity Test
2.2.2 Insulation Resistance Test
2.2.3 Withstanding Voltage Test
2.2.4 Voltage Frequency Detection Function
2.2.5 Battery Backup Function
2.2.6 Module Communication Function
2.2.7 LED Display Test
2.2.8 CF Card Test
Instruments Used
Instrument
Insulation resistance tester
Withstanding voltage test
Description
YOKOGAWA 2407 or equivalent
A device that can measure 100 MΩ or more at 500 VDC
Kikusui TOS-9201 or equivalent
Earth continuity tester
A device that can measure 1.5 kVAC for 1 minute with a limit current of 10 mA
Kikusui TOS-6200 or equivalent
AC stabilized power supply A device capable of outputting AC100 V, and switching between 50 and 60 Hz
Input module or base plate (for test)
Before Testing
Initialize the memory before beginning any test. To initialize the memory, use the API for
MX100/DARWIN (the MX190 application software), or perform the following procedure using the dip switches.
Procedure
1.
Turn OFF the power to the MX100.
2.
Set the dip switches as shown in the figure below. (Turn switch 5 OFF.)
ON
1 2 3 4 5 6 7 8
3.
Turn ON the power to the MX100.
4.
Check that bF is displayed on the 7-segment LED, then turn OFF the power to the
MX100 again.
5.
Set the dip switches as shown in the figure below (for normal operation, all switches are turned ON.)
ON
1 2 3 4 5 6 7 8
SM MX100-01E
2.2 Tests of the Main Module (MX100)
2.2.1 Protective Earth Continuity Test
Procedure
1.
Wire the instruments as shown below.
Earth continuity tester
I+
I–
V+
V–
Protective earth terminal
MX100
(main unit)
Functional earth terminal
Protective earth terminal
When using an inlet When using a screw terminal
L N G
Center pin Right-most pin
2.
Measure the resistance between the protective earth terminal and functional earth terminal. Use 4 wires for this measurement.
Items to Be Checked
That the resistance value does not exceed 0.1 Ω when tested at 60 Hz, 30 A for 10 seconds.
2.2.2 Insulation Resistance Test
Procedure
Perform a test using a DC 500 V insulation resistance tester and confirm that the following criteria are met.
Terminals Measured
AC power terminal to functional earth termina l*
(Short between L and N)
Ethernet input terminal to functional earth terminal
(short all pins)
Power Switch
ON
OFF
Criteria
20 MΩ or higher
20 MΩ or higher
* You may use the functional earth terminal as a protective earth terminal.
2.2.3 Withstanding Voltage Test
Procedure
Perform the withstanding voltage test, and confirm that the following criteria are met and that no abnormalities occur.
Terminals Measured
AC power terminal to functional earth terminal
(Short between L and N)
*
Power Switch
ON
Criteria
1.5 kVAC for 1 minute
Leakage current of 5 mA or less
* You may use the functional earth terminal as a protective earth terminal.
1
2
3
4
5
6
7
SM MX100-01E
2-3
2.2 Tests of the Main Module (MX100)
2.2.4 Voltage Frequency Detection Function
Procedure
If the power supply frequency is 50 Hz or 60 Hz, check the detected power supply frequency via Ethernet using calibration software (the API for MX100/DARWIN or the
MX100 Standard Software). See the user’s manuals for each software program for the operating procedures of those programs.
2.2.5 Battery Backup Function
Turn OFF the power to the MX100, then check whether the IP address was retained.
Procedure
1.
Turn OFF the power to the MX100.
2.
After at least 1 minute has elapsed, turn the power to the MX100 back ON again.
3.
Confirm that the 7-segment LED reads 00.
4.
Without changing any settings on the PC, check that communications can be performed via Ethernet in the same manner as before turning the power OFF in step 1.
2.2.6 Module Communication Function
Procedure
1.
Connect one or more modules to the base plate, then connect the base plate to the MX100 main module.
2.
Confirm that the modules are detected by the PC software.
2.2.7 LED Display Test
Procedure
1.
Turn ON the power.
2.
After completion of the self check and other procedures, confirm that 00 is displayed.
3.
Confirm that the orange LED on the Ethernet connector illuminates when connected via Ethernet, and that the green LED blinks during communication.
2.2.8 CF Card Test
Procedure
1.
Insert a CF card into the CF card slot on the MX100.
2.
Press the access stop switch.
3.
Remove the CF card, read the CF card on a PC, and confirm that an error log was recorded on the card.
See the user’s manual (IM MX100-01E) for information on how to remove the CF card.
2-4
SM MX100-01E
2.3 Tests of the MW100 Main Module
Tests
2.3.1 Protective Ground Continuity Test
2.3.2 Insulation Resistance Test
2.3.3 Withstanding Voltage Test
2.3.4 Power Supply Frequency Detection Function
2.3.5 Battery Backup Function
2.3.6 Module Communication Function
2.3.7 Key Switch Test
2.3.8 Serial Communication Function (with Option /C2 or /C3 Only)
Instruments Used
Instrument
Insulation resistance tester
Withstanding voltage tester
Description
YOKOGAWA 2407 or equivalent
A device that can measure 100 MΩ or more at 500 VDC
Kikusui TOS-9201 or equivalent
Earth continuity tester
A device that can measure 1.5 kVAC for 1 minute with a limit current of 10 mA
Kikusui TOS-6200 or equivalent
AC stabilized power supply
DC stabilized power supply
A device capable of outputting AC100 V, and switching between 50 and 60 Hz
A device capable of outputting DC12–28 V with an output capacity of 30 W or more
Input module and base plate (for test)
PC with Internet Explorer installed, capable of performing Ethernet or RS-232 communications
RS-232/RS-422 converter or PC compatible RS422 communication module
RS-232 cross cable
Before Testing
Initialize the memory before beginning any test.
To initialize the memory, use the dip switches according to the following procedure.
Procedures
1.
Turn OFF the power to the MW100.
2.
Set the dip switches as shown in the figure below. (Turn SW5 OFF.)
ON ON
1 2 1 2 3 4 5 6 7 8
3.
Turn ON the power to the MW100.
4.
Check that bF is displayed on the 7-segment LED, then turn OFF the power to the
MW100 again.
5.
Set the dip switches as shown in the figure below. (For normal operation, all switches are turned ON.)
ON ON
1 2 1 2 3 4 5 6 7 8
SM MX100-01E
2-5
1
2
3
4
5
6
7
2.3 Tests of the MW100 Main Module
2.3.1 Protective Ground Continuity Test
Procedure
1.
Wire the instruments as shown below.
Earth continuity tester
I+
I–
V+
V–
Protective earth terminal
MW100
(main unit)
Functional earth terminal
Protective ground terminal
When using an inlet When using a screw terminal
Center pin
L N G
Right-most pin
2.
Measure the resistance between the protective ground terminal and functional ground terminal. Use 4 wires for this measurement.
Items to Be Checked
That the resistance value does not exceed 0.1 Ω when tested at 60 Hz, 30 A for
10 seconds.
2.3.2 Insulating Resistance Test
Procedure
Perform a test using a DC 500 V insulation resistance tester and confirm that the following criteria are met.
Terminals Measured
Power terminal to functional ground terminal*
MW100 AC power supply specifications
(short between L and N)
MW100 DC power supply specifications
(short +)
Power Switch
ON
Criteria
20 MΩ or higher
* You may use the functional ground terminal as a protective ground terminal.
2.3.3 Withstanding Voltage Test
Procedure
Perform the withstanding voltage test, and confirm that the following criteria are met and that no abnormalities occur.
Terminals Measured
AC power supply terminal to functional ground terminal*
MW100 AC power supply specifications
(short between L and N)
MW100 DC power supply specifications
(short +)
Power Switch
ON
Leakage current of 5 mA or less
Criteria
1.5 kVAC for 1 minute
* You may use the functional ground terminal as a protective ground terminal.
2-6
SM MX100-01E
2.3 Tests of the MW100 Main Module
2.3.4 Power Supply Frequency Detection Function Test
Procedure
Use a communication command (ASCII command, port number 34318) via Ethernet, to check whether the detected power supply frequency is 50 Hz or 60 Hz.
2.3.5 Battery Backup Function
Turn OFF the power to the MW100, then check whether the IP address was retained.
Procedure
1.
Turn OFF the power to the MW100.
2.
After at least 1 minute has elapsed, turn the power to the MX100 back ON again.
3.
Without changing any settings on the PC, check that communications can be performed via Ethernet in the same manner as before turning the power OFF in step 1.
2.3.6 Module Communication Function
Procedure
1.
Connect one or more modules to the base plate, then connect the base plate to the MW100 main module.
2.
Confirm that the modules can be detected with communciation commands (ASCII commands, such as RS 0 or CF 0).
2.3.7 LED Display Test
Procedure
1.
Turn ON the power.
2.
After completion of the self check and other procedures, confirm that 00 is displayed (if the unit number is set to 0).
Confirm that the 7-segment LED contains no defective segments.
2.3.8 Serial Communication Function Test (with Option /C2 or /C3 Only)
Procedure
1.
Connect the PC to the MW100 using a serial communication cable or RS232/
RS422 converter. Send an arbitrary command from the PC to the MW100 and confirm that the expected result occurrs.
1
2
3
4
5
6
7
SM MX100-01E
2-7
2-8
2.4 Tests of the 4-CH, High-Speed Universal Input
Module (MX110-UNV-H04)
Tests
2.4.1 Insulation Resistance Test
2.4.2 Withstanding Voltage Test
2.4.3 Excessive Input Test
2.4.4 Measurement Accuracy Test
2.4.5 Burnout Test
2.4.6 Reference Junction Compensation Accuracy Test
Instruments Used
Instrument
MX100, MW100, or equivalent
PC
*
DC voltage generator
DMM
Standards, Recommended Products Etc.
MX100 or MW100 Main Module
MX150 Base Plate
Includes software required for testing
M/9000
†, ‡
HP3458A or equivalent
§
DCV accuracy: 0.005% of rdg + 1µV
Rheostat
Insulation resistance tester
Withstanding voltage tester
Resistance: 0.005% of rdg + 1 mΩ
ADR-1202
||, #
DC500 V
AC 2 kV–4 kV
Temperature tank standardized at 0°C Coper Electronics ZC-114 or equivalent
0±0.01°C
* Ensure that the environment is one in which module settings and measured values can be read in.
† Ensure that the DC voltage generator meets the standards below.
However, even if it meets the standards, voltage drops can occur as a result of output impedance, so the output voltage should always be monitored with a DMM.
Output voltage
0 V
20 mV
60 mV
200 mV
1 V
2 V
6 V
20 V
100 V
Standard
±1 µV (short to obtain)
±100 ppm
±80 ppm
±60 ppm
±60 ppm
±60 ppm
±60 ppm
±60 ppm
±60 ppm
‡ When using an M/9000, you can obtain 0 V by shorting, and output other than 0 V can be onitored using a DMM.
§ The HP3458A is used for signal source monitoring.
|| Ensure that the rheostat meets the following standards.
Output Resistance
0 Ω
Other than 0 Ω
Standard
± 1 mΩ (short to obtain)
±(0.006% of Setting + 2 mΩ)
# 0 Ω cannot be output from the ADR-1202, so short to obtain (0.2 Ω min).
Output resistance values other than 0 Ω meet the specification of the ADR-1202, but with the objective of monitoring the effects of aging, the output resistance must be adjusted.
SM MX100-01E
2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
2.4.1 Insulation Resistance Test
For this test, the Four-Channel, High-Speed Universal Input Module is installed with the
MX100, MW100, or equivalent. Perform this test before the test described in section 2.4.2,
“Withstanding Voltage Test.”
procedure
Wire the instrument as shown in the figure below, measure insulation resistance, then confirm that the results meet the criteria below.
Measured Item
Input terminal to earth terminal
Between input terminals
Criteria
DC500 V, 10 MΩ or more
DC500 V, 20 MΩ or more
Measurement between Input Terminal and Earth Terminal
Short all terminals A, B, and b (1-3) on channels 1 through 4, then measure the insulation resistance between the MX100/MW100’s or equivalent device’s functional earth terminals. Be sure to attach the module and base plate when performing this test.
1
2
3
4
5
6
3ch
A 1
B 2 b 3
1ch
A 1
B 2 b 3
4ch
A 1
B 2 b 3
2ch
A 1
B 2 b 3
M: Insulation resistance tester
M
To the functional earth terminal on the MX100, MW100, or equivalent device
Measurement between Input Terminals
Measure the insulation resistance between a device whose terminals A, B, and b (1-3) on channels 1 and 3 are all shorted and a device whose terminals A, B, and b (1-3) on channels 2 and 4 are all shorted.
7
3ch
A 1
B 2 b 3
4ch
A 1
B 2 b 3
1ch
A 1
B 2 b 3
2ch
A 1
B 2 b 3
M
M: Insuration resistance tester
SM MX100-01E
2-9
2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
2.4.2 Withstanding Voltage Test
For this test, the Four-Channel, High-Speed Universal Input Module is installed with the
MX100, MW100, or equivalent device. Perform this test after the test described in section
2.4.1, “Insulation Resistance Test.”
Procedure
Perform the withstanding voltage test on the same locations indicated for the insulation resistance test (input terminal to earth, and between input terminals), then confirm that the results meet the criteria below.
Be sure to attach the module and base plate when performing this test.
Measured Item
Input terminal to earth terminal
Between input terminals
Criteria
AC3700 Vrms for 1 minute, with leakage of 2 mA or less
AC2300 Vrms for 1 minute, with leakage of 1 mA or less
2.4.3 Excessive Input Test
Perform this test while in measurement mode.
Set the measurement interval to an arbitrary value greater than 50 ms.
Procedure
Set the range for all channels to DC20 mV.
1.
Connect all A (1) and B (2) terminals separately on channels 1 through 4 as shown in the figure below.
2-10
DC voltage generator
3ch
A 1
B 2 b 3
4ch
A 1
B 2 b 3
1ch
A 1
B 2 b 3
2ch
A 1
B 2 b 3
2.
Apply the voltages below between the A and B terminals, and confirm that no abnormalities occur.
Note
In the same manner as described in “Setting All Channels to Pt100/1 mA High Resolution
Range” below, connect terminals B and b (2, 3) then perform the excessive input test.
Applied Voltage
+20 V
-20 V
Duration
10 seconds
10 seconds
SM MX100-01E
2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
Setting All Channels to Pt100/1 mA High Resolution Range
1.
Connect all A (1) and B, b (2, 2) terminals separately on channels 1 through 4 as shown in the figure below.
DC voltage generator
3ch
A 1
B 2 b 3
4ch
A 1
B 2 b 3
1ch
A 1
B 2 b 3
2ch
A 1
B 2 b 3
2.
Apply the voltages below between the A-B and b (1, 2, 3) terminals, and confirm that no abnormalities occur.
Applied Voltage
+10 V
-10 V
Duration
1 minute
1 minute
2.4.4 Measurement Accuracy Test
For this test, the Four-Channel, High-Speed Universal Input Module is installed with the
MX100, MW100, or equivalent device.
Test Conditions
• After calibration, if you do not turn OFF the power, even if you perform measurement correctly the calibration data may not be recorded accurately. Therefore, after calibration you must turn OFF the power at least once before performing the test.
• Allow the instrument to warm up for 10 minutes at an ambient temperature of 23±5°C and relative humidity of 55 ±20% before performing the test.
Procedure
The MX110-UNV-H04 has a separate AD for each channel, so the measurement accuracy of each channel (1 through 4) must be confirmed.
1.
Since product specifications vary depending on the measurement interval, the measurement accuracy test must be performed at the following two intervals.
Measurement Interval
10 ms
50 ms
Measuring Range
DCV Range
DCV, RTD Rage
2.
Confirm that the following product specifications are met (assuming measurement of 20 data or more).
Measurement interval of 10 ms
Measuring Range
2 V
Input Value
+2.0000 V
0.0000 V
-2.0000 V
Specification
±(0.1% of rdg + 10 digits)
SM MX100-01E
2-11
1
2
3
4
5
6
7
2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
Measurement Interval of 50 ms
Measuring Range
20 mV
60 mV
200 mV
2 V
6 V
20 V
100 V
Pt100/1 mA
High resolution
Pt100/1 mA
Cu10
G.E. high resolution/2 mA
Cu10G.E./2 mA
J263B /2 mA
Pt100 high stability /2 mA
Input Value
+20.000 mV
0.000 mV
-20.000 mV
+60.00 mV
0.00 mV
-60.00 V
+200.00 mV
0.00 mV
-200.00 mV
+2.0000 V
0.00 mV
-2.0000 V
+6.000 V
0.00 mV
-6.000 V
+20.000 V
0.000 V
-20.000 V
+100.00 V
0.000 V
-100.00 V
43.88 Ω/-140.00°C
100.00 Ω/0.00°C
157.33 Ω/+150.00°C
18.52 Ω/-200.0°C
100.00 Ω/0.0°C
313.71 Ω/+600.0°C
1.326 Ω/-200.0°C
9.036 Ω/0.0°C
20.601 Ω/+300°C
9.036 Ω/0.0°C
109.408 Ω/300K
18.52 Ω/-200.0°C
10.00 Ω/0.0°C
194.10 Ω/+250.0°C
2.4.5 Burnout
Specification
±(0.05% of rdg + 5 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 5 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 0.3°C)
±(0.05% of rdg + 0.3°C)
±(0.1% of rdg + 0.7°C)
±(0.1% of rdg + 0.7°C)
±(0.05% of rdg + 0.3 K)
±(0.05% of rdg + 0.3°C)
For this test, the Four-Channel, High-Speed Universal Input Module is installed with the
MX100, MW100, or equivalent device.
Test Conditions
• Set Burnout to UP or DOWN, and ready the instrument for measurement before performing the test.
• If Burnout is set to OFF, perform the test at 1 M
Ω
.
Procedure
2-12
1.
Connect the resistances below between A and B (1-2) on channels 1 through 3, then confirm that the criteria are met.
Resistance Measuring Range
22 kΩ
1 MΩ
Type-K
Type-K
Criteria
That the measured value does not max out
That an overrange or burnout is detected
The MX110-UNV-H04 has a separate AD for each channel, so the burnout operation on each channel (1 through 4) must be confirmed.
Do this when burnout is set to both UP and DOWN.
2.
After confirmation of the burnout operation, turn the burnout setting OFF.
3.
Confirm that the measured values do not max out when the above resistances are connected.
SM MX100-01E
2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
2.4.6 Reference Junction Compensation Accuracy
Cautions When Performing This Test
• The test module uses slots number 0 through 4. A dummy input module (MX110 H04
INPUT MODULE or equivalent) is installed into slot 5.
When performing a test using fewer than 5 modules, install the modules into contiguous slots starting with slot 0, with the dummy input module installed in the last slot. The dummy input module is installed simulate common installation conditions for its neighboring module.
Example: when testing 3 modules at once
Slot 5 Slot 4 Slot 3 Slot 2 Slot 1 Slot 0
MX110
MX110
MX110
Dummy input module
H04
INPUT
#3
H04
INPUT
#2
H04
INPUT
#1
MX100
Procedure
SM MX100-01E
Install the EUT modules to test from the right and then the dummy module last.
Use another MX110-UNV-H04 as the dummy.
• Using a calibrated thermocouple (Type-T), confirm that the criteria are met when factoring in the calibration value.
• Monitor the 0°C standardized temperature tank, confirming that it stays at 0±0.01°C.
If the temperature tank is off, confirm that the difference is within the allowable range.
• When using a zero-controlled device, the tip of the thermocouple floats 5-10 mm off the bottom. However, that distance varies depending on the model. Please see the user’s manual.
• Perform the test in a stable environment. If drafts are present, position the equipment to avoid them.
• Allow the instruments to warm up for at least 30 minutes before performing the test.
Note that you must wait at least 15 minutes after wiring the thermocouple.
• Always use terminal covers.
• If the measured values are questionable, record 50 to 100 data, then make a determination based on the average or median value.
• The MX110-UNV-H04 modules have a separate RJC for each channel, so the criteria must be met on each channel (1 through 4).
• Measurement fluctuation errors must be prevented as much as possible by adopting the following setting conditions.
Measurement interval: 100 ms; Filter: 0
• Confirm that the fluctuation among 50 data meets the criterion.
Criterion: 0.2°C or less
If the test results do not meet the criteria, reconfirm the items above.
Perform measurement using the Type-T thermocouple at 0°C.
Confirm that the measured values meet the criterion.
Criterion: 0±0.4°C or less
Causes of Failure
If the test results do not meet the criteria, the following causes may apply.
• Faulty RJC board connection
• Defective RJC board (B8720TH)
2-13
1
2
3
4
5
6
7
2.5 Tests of the 10-CH, Medium-Speed Universal
Input Module (MX110-UNV-H10)
Tests
2.5.1 Insulation Resistance Test
2.5.2 Withstanding Voltage Test
2.5.3 Excessive Input Test
2.5.4 ID Check
2.5.5 Measurement Accuracy Test
2.5.6 Between-Channel Error Test
2.5.7 Burnout Test
2.5.8 Reference Junction Compensation Accuracy Test
Instruments Used
Instrument Standards, Recommended Products Etc.
MX100, MW100, or equivalent A device that can connect with and perform communications with the MX110 10-ch Medium-Speed Universal Input Module (Ex.
MX100 + MX150 or MW100 + MX150)
Front TR Assembly (When with the /NC option)
MX150 Base Plate
Product number: B8720BE
A device that can receive input independently on each channel
Screw Term Assembly & Cable Product number: B8720BH
PC
‡
DC voltage generator
Used to confirm the ID setting. If the ID is correct, a device with an altered connector or the like can be substituted.
A device that can perform communication with the MX100/M\W100 or equivalent instrument
FLUKE 5520A* or equivalent
Rheostat
Accuracy: 0.005% of setting + 1mV
A device capable of 100 V output or higher
ALPHA ADR-1202
†
or equivalent
Accuracy: 0.005% of setting + 2 mΩ
A device with resolution of 1 mΩ or less
Agilent 3458A or equivalent DMM
Voltage: 0.005% of rdg + 1mV
Insulation resistance tester
Withstanding voltage tester
Temperature tank standardized at 0°C
Resistance: 0.01% of rdg + 1 mΩ
DC500 V
AC 1 kV–4 kV
Coper Electronics ZC-114 or equivalent
0±0.01°C
* If a DC voltage generator meeting the standards above is not available, you can ensure that the stated voltage is output by substituting a FLUKE 9100 or equivalent and monitoring the output voltage using a DMM. Also, due to the output impedance, some voltage generators cannot output all stated voltages, and at 0 V, there are many cases where the above standard is not met, so 0 V can be obtained by shorting the terminals. It is recommended to monitor when set to DOWN.
† Measure the setting value and actual output value, then confirm that the above standards are met.
0.2 Ω or less cannot be set on the ADR-1202, so 0 Ω can be achieved by shorting the terminals.
‡ Ensure that the module settings and measured values can be read in.
2-14
SM MX100-01E
2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10)
2.5.1 Insulation Resistance Test
Attach the MX110 10-ch Medium-Speed Universal Input Module to the MX100, MW100, or equivalent before performing this test.
Procedure
Wire the instrument as shown in the figure below, measure insulation resistance, then confirm that the results meet the criteria below.
Measured Item
Input terminal to earth terminal on the MX100, MW100, or equivalent
Between input terminals
Criteria
20 MΩ or more (at DCV 500 V)
20 MΩ or more (at DCV 500 V)
Between the input terminal and earth terminal on the MX100 or equivalent Between input terminals
6ch
7ch
8ch
9ch
10ch
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
1ch
2ch
3ch
4ch
5ch
6ch
7ch
8ch
9ch
10ch
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
1ch
2ch
3ch
4ch
5ch
Insulation resistance tester or
Withstanding voltage tester
Insulation resistance tester or
Withstanding voltage tester
2.5.2 Withstanding Voltage Test
Attach the 10-ch Medium-Speed Universal Input Module to the MX100, MW100, or equivalent before performing this test.
Procedure
Wire the instrument in the same manner as in section 2.5.2, “Withstanding Voltage Test,” then confirm that the results meet the criteria below.
With the withstanding voltage test, in order to ensure continuity from the MX100 or equivalent’s earth to the module’s heat sink, install the B8720BB onto the base plate and fasten with screws.
Measured Item
Input terminal to earth terminal on the MX100, MW100, or equivalent
Between input terminals
Criteria
Current leakage of 2 mA or less at 3700 Vrms AC for 1 minute
Current leakage of 1 mA or less at 1000 Vrms AC for 1 minute
SM MX100-01E
2-15
1
2
3
4
5
6
7
2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10)
2.5.3 Excessive Input Test
Procedure
1.
Connect the H(A/+) side and L(B/-) side terminals separately on all channels.
6ch
7ch
8ch
9ch
10ch
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
+/A 1
–/B 2 b 3
1ch
2ch
3ch
4ch
5ch
Voltage generator
2.
Set all channels to 20 mV.
3.
Input ±20 V between the H and L/b sides for 10 seconds each, and confirm that no abnormalities
*
occur.
4.
Set all channels to the “Cu10 GE High Stability” range.
5.
Input ±10 V between the H and L/b sides for 1 minute, and confirm that no abnormalities
*
occur.
* Abnormalities refers to excessive current or emissions of light or smoke.
Note
This test can be performed during warm-up.
2.5.4 ID Check
This test confirms whether the module and terminal board types are correctly identified when module information is obtained from the MX100, MW100, or equivalent.
Procedure
Terminal boards B8720BE through B8720BH are exchanged one by one, and the ID is confirmed each time a new board is installed.
When exchanging a terminal board, you must make sure that the power to the MX100,
MW100, or equivalent is turned OFF. If the OFF/ON cycle is not performed, the ID information is not updated.
2-16
SM MX100-01E
2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10)
2.5.5 Measurement Accuracy Test
Procedure
1.
Turn the power ON then OFF.
2.
Turn the power ON again, then allow the instrument to warm up for at least 10 minutes.
3.
Adjust so that the wires connected to the A, B, and b terminals have the same resistance value.
Set channel 2 as the measurement channel, and the measurement interval and duration as follows:
Measurement Interval
100 ms
500 ms
Duration
5 seconds or more
10 seconds or more
4.
Confirm that the measured results are within the judgment criteria range in the chart below.
100 ms Interval
Range
2 V
Input
+2.0000 V
0.0000 V
-2.0000 V
Specifications
±(0.1% of rdg. + 10 digits)
500 ms Interval
Range
20 mV
60 mV
200 mV
2 V
6 V
20 V
100 V
Input
+2.0000 V
0.000 mV
-20.000 mV
+60.00 mV
0.00 mV
-60.00 V
+200.00 mV
0.00 mV
-200.00 mV
+2.0000 V
0.0000 V
-2.0000 V
+6.000 V
0.000 V
-6.000 V
+20.000 V
0.000 V
-20.000 V
+100.00 V
0.00 V
Pt100
-100.00 V
18.52 Ω/-200.0°C
100.00 Ω/0.0°C
Cu10 GE
313.71 Ω/+600.0°C
9.036 Ω/-0.0°C
Pt100 High Resolution 100.00 Ω/0.00°C
Cu10 GE
High Resolution
157.33 Ω/150.00°C
1.326 Ω/-200.0°C
9.036 Ω/0.0°C
20.601 Ω/+300.0°C
Specifications
±(0.05% of rdg. + 5 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 5 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 2 digits)
±(0.05% of rdg + 0.3°C)
±(0.1% of rdg + 2°C)
±(0.05% of rdg + 0.3°C)
±(0.1% of rdg + 2°C)
1
2
3
4
5
6
7
SM MX100-01E
2-17
2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10)
2.5.6 Between-Channel Error Test
Procedure
1.
Connect the H(A/+) side and L(B/-) side on all channels as shown in the figure below.
When connecting, do not bundle the wires on the input terminal side, but rather near the voltage generator or resistor. Also, ensure that the resistance vales of all three wires connected to each channel are equal. Otherwise, measurement errors will occur.
6ch
7ch
8ch
9ch
10ch
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
+/A
–/B b
1
2
3
1ch
2ch
3ch
4ch
5ch
+/A
–/B b
Voltage generator
Variable resistor
2.5.7 Burnout Test
Procedure
2.
Confirm that the between-channel error vales are less than the criteria given below.
Range
20 mV
Cu10 GE
Input
Short input H to L
9.036 Ω
Criteria
0.000 mV ± 4 digits
Between-channel dispersion: 1.2°C
Measured value: 0±1.6°C (all channels)
1.
Connect 2 kΩ and (200 kΩ + 0.22 µF) pararel junction between H(A/+) and L(B/-) on any two channels.
2.
Enter the following measurement ranges on the MX100/MW100.
Type-K thermocouple
Burnout ON
3.
Confirm that the measured results match the table below.
4.
Set the measurement range to “B/O OFF,” and confirm that the measured values do not max out.
5.
Remove the 2 kΩ resistor in step 1, and connect a load (200 kΩ + 0.22 µF) in parallel.
6.
Enter the following measurement range on the MX100/MW100.
Type-K thermocouple
Burnout ON
7.
Confirm that the measured results match the list below.
8.
Set the measurement range to “B/O OFF” and confirm that the measured values do not max out.
Connected Load
2 kΩ
200 kΩ + 0.22 µF wired in parallel
Measured Result
Near Room Temperature
Detection of an overrange or burnout
2-18
SM MX100-01E
2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10)
2.5.8 Reference Junction Compensation Accuracy Test
Cautions When Performing This Test
• Multiple modules can be tested simultaneously during this test. When connecting multiple modules to the MX100/MW100, install the modules contiguously starting from the right side as shown in the figure below. Also, when installing fewer than 6 modules
(fewer than the number of modules that can be installed on the MX150), install the
MX110-H04 (High Speed Input Module) to the left of the modules being tested.
Procedure
MX110-
UNV-H04
MX110-
UNV-M10
MX110-
UNV-M10
MX110-
UNV-M10
MX110-
UNV-M10
MX100 or
MW100
Main
Module
Assembly under test
Module of the jig
Use an MX110-UNV-H04 as the dummy.
• Use a calibrated thermocouple (Type-T), preferably one with wires of a diameter less than 0.5 mm, and with no terminal tip.
• Monitor the 0°C standardized temperature tank, confirming that it stays at 0±0.01°C.
If the temperature tank is off, confirm that the difference is within the allowable range.
• When using a zero-controlled device, the tip of the thermocouple floats 5-10 mm off the bottom. However, that distance varies depending on the model. Please see the user’s manual.
• Perform the test in a stable environment. If drafts are present, position the equipment to avoid them.
• Allow the instruments to warm up for at least 30 minutes before performing the test.
Note that you must wait at least 15 minutes after wiring the thermocouple.
• After connecting the thermocouple, be sure to attach the terminal cover.
• If the measured values are questionable, record 50 to 100 data, then make a determination based on the average or median value.
• Set it up so that only measurement channel 4 is required. In this case, the criteria are as follows:
4 CH criteria: -0.3–0.3°C
If the test results do not meet the criteria, reconfirm the items above.
Perform measurement using the Type-T thermocouple at 0°C.
1.
Set the measurement interval and filter as follows:
Measurement interval: 1 s
Filter: 0
2.
Confirm that the measured values on all channels meet the criteria given below.
3.
Confirm that the fluctuation when 50 data or more are measured is less than the criterion below.
Measurement criterion: 0±0.4°C or less
Fluctuation criterion: 0.2°C or less
1
2
3
4
5
6
7
SM MX100-01E
2-19
2.6 Tests of the 6-CH, Medium-Speed Four-
Wire RTD Resistance Input Module (MX110-
V4R-M06)
Tests
2.6.1 Insulation Resistance Test
2.6.2 Withstanding Voltage Test
2.6.3 Excessive Input Test
2.6.4 ID Check
2.6.5 Measurement Accuracy Test
2.6.6 Between-Channel Error Test
2.6.7 DI Contact Input Test
Instruments Used
Instrument
MX100, MW100, or equivalent
PC
‡
DC voltage generator
Variable resistor
Standards, Recommended Products etc.
A device that can connect to and perform communications with the MX110 6-CH Medium-Speed Four-wire RTD Resistance
Input Module (Ex. MX100 + MX150, or MW100 + MX150)
MX150 Base Plate
A device capable of Ethernet communication with the MX100,
MW100, or equivalent
FLUKE 5520A
*
or equivalent
Accuracy of ±0.005% of setting + 1 V
A device capable of output of 100 V or more
ALPHA ADR-3204G
†
or equivalent
DMM
Accuracy of except for 0 Ω: ±0.006% of setting + 2 mΩ
A device with resolution of 1 mΩ or less
Agilent 3458A or equivalent
Voltage: 0.005% of rdg + 1 V
Resistance: 0.005% of rdg + 1 mΩ
Insulation resistance tester
Withstanding voltage tester
DC500 V
AC 1 kV–4 kV
0°C standardized temperature tank Coper Electronics ZC114 or equivalent
0 ±0.01°C
* If a DC voltage generator of the above standard is not available, you can ensure that the stated voltage is output by substituting a FLUKE 9100 or equivalent and monitoring the output voltage with a DMM. Also, due to the output impedance, some voltage generators cannot output all stated voltages, and at 0 V, there are many cases where the above standard is not met, so 0 V can be obtained by shorting the terminals. It is recommended to monitor when set to DOWN.
† Measure the setting value and actual output value, then confirm that the above standards are met.
0.2 Ω or less cannot be set on the ADR-3204G, so 0 Ω can be achieved by shorting the terminals.
‡ Ensure that the module settings and measured values can be read in.
2-20
SM MX100-01E
2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06)
2.6.1 Insulation Resistance Test
Attach the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module to the
MX100, MW100, or equivalent before performing this test.
Procedure
Wire the instrument as shown in the figure below, measure the insulation resistance, then confirm that the results meet the criteria below.
Measured Item
Input terminal to earth terminal on the MX100, MW100, or equivalent
Between input terminals
Criteria
20 MΩ or more (at DCV 500 V)
20 MΩ or more (at DCV 500 V)
4CH
5CH
6CH
/I
+/A
-/B
/C
/I
+/A
-/B
/C
/I
+/A
-/B
/C
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
1CH 4CH
2CH
5CH
3CH 6CH
/I
+/A
-/B
/C
/I
+/A
-/B
/C
/I
+/A
-/B
/C
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
1CH
2CH
3CH
1
2
3
4
5
6
7
Insulation resistance tester or
Withstanding voltage tester
Insulation resistance tester or
Withstanding voltage tester
SM MX100-01E
Input terminal to earth terminal on the jig
Between input terminals
2.6.2 Withstanding Voltage Test
Attach the 6-CH Medium-Speed Four-Wire RTD Resistance Input Module to the MX100,
MW100, or equivalent before performing this test.
Procedure
Wire the instrument in the same manner as in section 2.6.2, “Insulation Resistance Test,” then confirm that the results satisfy the criteria below.
For the withstanding voltage test, in order to ensure continuity from the MX100, MW100, or equivalent’s earth to the module’s heat sink, you must fasten the module with screws after installing it onto the base plate.
Measured Item
Input terminal to earth terminal on the
MX100, MW100, or equivalent
Between input terminals
Criteria
Current leakage of 2 mA or less at 3700 Vrms AC for 1 minute
Current leakage of 1 mA or less at 1000 Vrms AC for 1 minute
When applying voltages, ensure that the rising and falling times are both at least five seconds.
2-21
2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06)
2.6.3 Excessive Input Test
Procedure
1.
Connect the I, +/A, /B and C terminals individually on all channels.
4CH
5CH
6CH
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
/I
+/A
-/B
/C
/I
+/A
-/B
/C
/I
+/A
-/B
/C
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
1CH
2CH
3CH
Voltage generator
I, +/A to -/B, C terminals
2.
Input excessive voltage in the DCV range.
• Settings on module under test: 1 V range or less, measurement interval of
500 msec
• Apply voltage between I, A and B, C terminals on channels 1 through 6.
• Apply ±20 V to each for ten seconds and confirm that the instrument operates normally.
3.
Input an excessive voltage in the resistance range.
• Settings on module under test: 20 Ω, measurement interval of 500 msec
• Short the I, A, B, and C terminals on channels 1 through 6 and apply a voltage to both ends.
• Apply ±10 V to each for one minute and confirm that the instrument operates normally.
* Abnormalities refers to excessive current or emissions of light or smoke.
2.6.4 ID Check
This test confirms whether the module is correctly identified when module information is obtained from the MX100, MW100, or equivalent.
Procedure
Power cycle the instrument and confirm that the module ID is recognized correctly.
2-22
SM MX100-01E
2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06)
2.6.5 Measurement Accuracy Test
Procedure
SM MX100-01E
1.
Turn the power ON again, then allow the instrument to warm up for at least 10 minutes.
2.
Input DC voltage and resistance to channel 2 of the MX110-V4R-M06, then confirm that the specifications are met at each range.
• Settings on Module under Test: Set the range and measurement interval according to the table.
Measurement Interval Duration
100 ms
500 ms
5 seconds or more
10 seconds or more
• Test the module’s input voltage while measuring the DC voltage generator’s output on a digital multimeter.
• If calibration was performed, power cycle the instrument before the test.
Confirm that the measured results are within the judgement criteria range in the chart below.
Range
20 mV
60 mV
200 mV
1 V
2 V
6 V
20 V
100 V
Cu10 GE
High Resolution
Pt100
Pt1000
20 Ω
200 Ω
2 kΩ
2 V
Input Voltage
+20.000 mV
0.000 mV
-20.000 mV
+60.00 mV
0.00 mV
-60.00 mV
+200.00 mV
0.00 mV
-200.00 mV
+1.0000 V
0.0000 V
-1.0000 V
+2.0000 V
0.0000 V
-2.0000 V
Measurement Interval Specification
500 msec
500 msec
500 msec
500 msec
500 msec
+6.000 V
0.000 V
-6.000 V
+20.000 V
0.000 V
-20.000 V
+100.00 V
0.00 V
500 msec
500 msec
500 msec
-100.00 V
+1.326 Ω/-200.0°C 500 msec
+9.036 Ω/0.0°C
+20.601 Ω/+300.0°C
+18.52 Ω/-200.0°C 500 msec
+100.00 Ω/0.0°C
+313.71 Ω/+600.0°C
+185.2 Ω/-200.0°C 500 msec
±(1% of rdg + 25 digits)
±(0.1% of rdg + 10 digits)
±(0.2% of rdg + 5°C)
±(0.1% of rdg + 1.5°C)
±(0.1% of rdg + 1.5 digits)
+1000.0 Ω/0.0°C
+3137.1 Ω/+600.0°C
+20.000 Ω
0.000 Ω
+200.00 Ω
+10.00 Ω
0.00 Ω
+2000.0 Ω
0.0 Ω
+2.0000 V
0.0000 V
-2.0000 V
500 msec
500 msec
500 msec
100 msec
±(0.1% of rdg + 25 digits)
±(0.1% of rdg + 15 digits)
±(0.1% of rdg + 10 digits)
±(0.05% of rdg + 5 digits)
2-23
1
2
3
4
5
6
7
2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06)
2.6.6 Between-Channel Error Test
Procedure
1.
Connect the I, A, B, and C terminals on all channels to a voltage generator or variable resistor, then confirm that the measured values on each channel meet the criteria.
Set the measurement interval on the module under test to 500 msec.
4CH
5CH
6CH
11
12
13
8
9
10
14
15
5
6
7
1
2
3
4
/I
+/A
-/B
/C
/I
+/A
-/B
/C
/I
+/A
-/B
/C
11
12
13
8
9
10
14
15
5
6
7
1
2
3
4
1CH
2CH
3CH
DC Voltage generator or variable resistor
2.
Confirm that the between-channel error vales are less than the criteria given below.
Range
20 mV
20 Ω
Input
Short input H to L
20 Ω
Criteria
0.000 mV ±0.005 mV
20.000 Ω ±0.017 Ω
2.6.7 DI Contact Input Test
Connect the resistances below between the A and B terminals on any two channels, then confirm that the criteria are met.
Set the measurement interval on the module under test to 500 msec.
Range
DI CONTACT
DI CONTACT
Load
2 kΩ
Criteria
1
Connect 200 kΩ + 0.022 μF in parallel 0 or 20 kΩ
2-24
SM MX100-01E
2.7 Tests of the 4-CH Strain Input Module
Tests
2.7.1 Insulation Resistance Test
2.7.2 Withstanding Voltage Test
2.7.3 Excessive Input Test
2.7.4 ID Check
2.7.5 Bridge Voltage Accuracy Test
2.7.6 Measurement accuracy
2.7.7 Between-Channel Error Test
2.7.8 Initial Balance Error Test
2.7.9 Dip Switch Operation Test
Test Instruments
The following instruments are used for testing.
Instrument
MX main unit or equivalent jig
PC
Strain Cal Box
Standard
MX100 or MW100 Main Module
MX150 Base Plate
That the software required for the test is installed
B8720XA or equivalent
DC voltage generator DCV ±10 V
Insulation resistance tester DC500 V
Withstanding voltage tester AC 2 kV–4 kV
Tester A device capable of performing the continuity tests (measured voltage of
42 V or less)
Waveform measuring instrument
Ethernet cable
100 kS/s, 8-bit or more
Typical Model
Yokogawa B8720XA
DC power
TOS9201 (Kikusui)
-
TOS9201 (Kikusui)
YOKOGAWA DL1640, OR, or equivalent
Module Settings
Enter the following settings unless otheriwse indicated.
Measurement interval
Filters
200 ms
0 (OFF)
2.7.1 Insulation Resistance Test
Perform the withstanding voltage test before performing this test.
Wire the instrument as shown in the figure below, measure insulation resistance, then confirm that the results meet the criteria below.
Measured Item
Input terminal to earth terminal on the MX100,
MW100, or equivalent
Between input terminals
Connector shell to the ground terminal on the
MX100 or equivalent
Criteria
20 MΩ or more (at DCV 500 V)
10 MΩ or more (at DCV 42 V or less)
5 or less
1
2
3
4
5
6
7
SM MX100-01E
2-25
2.7 Tests of the 4-CH Strain Input Module
Input terminal to earth terminal on
MX100, MW100, or equivalent
CH1
CH2
CH3
CH4
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
13
14
15
16
10
11
8
9
12
5
6
7
1
2
3
4
Between input terminals
CH1
CH2
CH3
CH4
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
11
12
13
8
9
10
14
15
16
5
6
7
1
2
3
4
Insulation resistance tester or
Withstanding voltage tester
Tester or
Withstanding voltage tester
Diagram for wiring the NDIS input terminal to earth terminal on the MX100,
MW100, or equivalent
The cable shell is grounded to all channels.
CH1
A1002JC
CH2
A1002JC
CH3
A1002JC
CH4
A1002JC
Insulation resistance tester or
Withstanding voltage tester
2-26
SM MX100-01E
2.7 Tests of the 4-CH Strain Input Module
NDIS terminal pin and signal names
A F
B
C
G
D
E
Pin name
Signal name
A B
P L
C D E F G
N H COM PS NS
Diagram for wiring between NDIS input terminals
CH1
Pin name
Signal name
E
COM
A1002JC
CH2
A1002JC
CH3
A1002JC
CH4
A1002JC
Withstanding tester
1
2
3
4
5
6
7
• As the E terminal (COM) is common to all channels, it should be excluded when performing the between-input terminal insulation resistance or withstanding voltage tests. Also, the E terminals on all channels can be connected to each other.
• The cable shell, and the signal wires of channels 2 and 4 are grounded to all channels.
Dip switch settings
ON
1 2 3 4 5
SW1–SW5: ON
In order to ensure continuity from the MX100, MW100, or equivalent’s earth to the heat sink of the module under test, you must fasten the module with screws after installing onto the MX150 base plate.
SM MX100-01E
2-27
2.7 Tests of the 4-CH Strain Input Module
2.7.2 Withstanding Voltage Test
Do not perform this test with NDIS terminals.
Attach the MX110, MW100, or equivalent to the 4-CH Strain Input Module before performing this test.
Wire the instrument in the same manner as the insulation resistance test, then confirm that the results satisfy the criteria below.
Measured Item
Input terminal to earth terminal on the
MX100, MW100, or equivalent
Between input terminals
Criteria
Current leakage of 1 mA or less at 2.3 kVrms AC for 1 minute
Current leakage of 1 mA or less at 30 Vrms AC for
1 minute
Input terminal to earth terminal on the MX100, MW100, or equivalent
Short terminals A, B, C, and D on channels 1 through 4, then measure the insulation resistance between the functional ground terminals of the MX100, MW100, or equivalent.
Between input terminals
Short terminals A, B, C, and D on channels 1 and 3, then measure the insulation resistance between those channels and channels 2 and 4 with their A, B, C, and D terminals shorted.
In order to ensure continuity from the MX100, MW100, or equivalent’s earth to the heat sink of the module under test, you must fasten the module with screws after installing it onto the MX150 base plate.
2.7.3 Excessive Input Test
Connect the H and L terminals individually on all channels.
Apply an excessive input according to the conditions below, and confirm that no abnormalities occur.
Measuring Range (Common to All Channels)
2000STR
Terminals
H to L
Applied Voltage Duration
±10 V 1 minute each
Note
• This test can be performed during warmup.
• For this test, abnormalities refers to excessive current or emissions of light or smoke.
Dip switch setting: 4-gauge method
SW1–SW4: OFF
SW5: ON
ON
1 2 3 4 5
2-28
SM MX100-01E
2.7 Tests of the 4-CH Strain Input Module
Wiring diagram, H to L
CH1
CH2
CH3
CH4
10
11
12
8
9
13
14
15
16
6
7
4
5
1
2
3
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
CH2
CH4
A1002JC
CH3
A1002JC
CH1
A1002JC
Pin name
Signal name
B
L
A1002JC
Pin name
Signal name
D
H
DC voltage generator
DC voltage generator
2.7.4 ID Check
This test confirms whether the module is correctly identified when module information is obtained from the MX100, MW100, or equivalent.
(If the OFF/ON cycle is not performed on the MX100, MW100, or equivalent, the ID information is not updated. )
2.7.5 Bridge Voltage Accuracy Test
Wire as indicated below, then measure the bridge voltage on the waveform device.
Confirm that the bridge voltage satisfies the criteria.
Measured CH
Load resistance criterion
Bridge voltage criterion
Any
100 Ω ±1%, 0.1W or more
2 V ±0.05 V
Measured waveform
Bridge voltage
0V
1
2
3
4
5
6
7
SM MX100-01E
2-29
2.7 Tests of the 4-CH Strain Input Module
Wiring for bridge voltage accuracy test (with -B12 and -B35)
Dip switch settings: 4-gauge method
ON
SW1 to SW4: OFF
SW5: ON
1 2 3 4 5
Wiring Diagram (Ex.: CH2)
Because the bridge voltage accuracy error will be equal the wiring resistance from the clamp terminal to the load resistance, the effects of wiring resistance must be kept to
0.5% or less.
CH1
CH2
CH3
CH4
11
12
13
14
8
9
10
15
16
6
7
4
5
1
2
3
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
B/ L
C/-V
D/ H
-
Waveform measuring instrument
Wiring for bridge voltage accuracy test (with -NDI)
Ndis terminal pin number
B
A
G
F
C D
E
Pin name
Signal name
Wiring Diagram (Ex.: CH2)
CH1
A B
P L
C D E F G
N H COM PS NS
CH2
P
PS
NS
N
Load resistance
+
Waveform measuring instrument
A1002JC
CH3 -
CH4
2-30
SM MX100-01E
2.7 Tests of the 4-CH Strain Input Module
2.7.6 Measurement Accuracy Test
Measurement Conditions
• Measured CH is arbitrary (CH2 recommended). Also, please remember that the measurement accuracy test is carried out at the two measurement intervals of 100 ms and 200 ms, and the ranges and criteria differ for each.
• Set the dip switches on the -B12 and -B35 modules for 4-gauge.
ON
SW1 to SW4: OFF
SW5: ON
1 2 3 4 5
• The duration of the measured data at the 100 ms interval should be five seconds or more, and 10 seconds or more at 200 ms, and all measured data must be checked against the test criteria.
• If ever a criterion is not met, the unit should be calibrated and retested.
• Before performing the measurement accuracy test, restore the initial balance values
(all measuring ranges) of the measurement channels from a PC via communication.
For instructions on restoring initial balance values through PC communication, see the MX100 standard software user’s manual (IM MX180-01E) or the MW100 data acquisition unit user’s manual (IM MW100-01E).
Connection
Wiring diagram for the -B12 and -B35 modules
CH1
CH2
CH3
CH4
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
11
12
13
14
15
16
7
8
5
6
9
10
3
4
1
2
P, N line each 10 mΩ or less
-
H
L
P
P
PS
MX112 STRAIN CAL BOX
SW1 12000μSTR
RV1
SW7
SW2 30000μSTR
N
NS
-
OFF
+
SW3
SW4
200000μSTR
2000μSTR
SW8
SW5 20000μSTR
10000μSTR
OFF ON OFF ON
B8720XA
• Because the gain error will be equal to the wiring resistance of the P and N lines, wiring must be performed so that each wiring resistance is kept to 10 mΩ or less.
• In the figure above, two P and N lines each are connected to the Cal Box in order to reduce wiring resistance. You do not necessarily have to connect two lines each.
1
2
3
4
5
6
7
SM MX100-01E
2-31
2.7 Tests of the 4-CH Strain Input Module
Wiring diagram for NDIS modules
P
P
PS
N
N
NS
MX112 STRAIN CAL BOX
SW1 12000μSTR
RV1
-
SW7
OFF
+
SW2
SW3
SW4
30000μSTR
200000μSTR
2000μSTR
-
H
L
SW8
SW5
20000μSTR
10000μSTR
OFF ON OFF ON
B8720XA
A1002JC
7 cores, with shield
A1002JC
CH2
CH4
CH1
CH3
Connect the Cal Box and the module using an NDIS cable.
Since a bridge voltage sensing wire is used with NDIS terminals, the effect of wiring resistance is less than when connecting the -B12 and -B35 modules. However, gain errors will result if there is an extremely large amount of wiring resistance, therefore wiring should be done so as to keep resistance to a few ohms or less.
Cal Box Output Settings
Set the dip switches according to the table below for the desired output setting.
5
6
3
4
No. Output Setting SW1
1
2
0 µSTR
+12000 µSTR
OFF
ON
-12000 µSTR ON
+30000 µSTR OFF
-30000 µSTR OFF
+200000 µSTR OFF
7
8
9
-200000 µSTR
+2000 µSTR
-2000 µSTR
OFF
OFF
OFF
10 +20000 µSTR OFF
11 -20000 µSTR OFF
12 +10000 µSTR OFF
13 -10000 µSTR
14 +2000 µSTR
OFF
No. 2 No.12
15 -2000 µSTR No. 3 No.13
16 +20000 µSTR No. 4 No.12
17 -20000 µSTR No. 5 No.13
SW2 SW3 SW4 SW5 SW6 SW7 SW8
OFF OFF OFF OFF OFF OFF ON
OFF OFF OFF OFF OFF + OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
-
-
+
+
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF OFF OFF -
ON
ON
OFF
OFF OFF +
OFF OFF -
ON OFF +
OFF OFF OFF ON OFF -
OFF OFF OFF OFF ON
OFF OFF OFF OFF ON -
+
OFF
OFF
OFF
OFF
OFF
OFF
OFF
2-32
SM MX100-01E
Test Range and Product Specification
100 ms Interval
Test Range
200000 µSTR
Test Points
Measured Value Setting
+200000 µSTR No. 6
0 µSTR
-200000 µSTR
No. 1
No. 7
2.7 Tests of the 4-CH Strain Input Module
Specification
±1% of Range
200 ms Interval
Test Range
2000 µSTR
20000 µSTR
200000 µSTR
Test Points
Measured value Setting
+2000 µSTR
0 µSTR
No. 8
No. 1
-2000 µSTR
+20000 µSTR
+10000 µSTR
0 µSTR
-10000 µSTR
-20000 µSTR
+200000 µSTR
0 µSTR
-200000 µSTR
No. 9
No.10
No,12
No. 1
No.13
No.11
No. 6
No. 1
No. 7
Specification
±0.5% of Range
±0.3% of Range
±0.3% of Range
For instructions on setting test points, see “Cal Box Settings” on the previous page.
2.7.7 Between-Channel Error Test
1.
Connect the Cal box to all channels in parallel.
2.
Restore the initial balance values (all measuring ranges) of all channels to the initial values from a PC via communication.
3.
Enter the following settings.
Measurement range 2000 µSTR
Measurement Interval
Filters
200 ms
OFF
Duration 10 s or more
Dip switch setting (for the -B12 and -B35 modules) 4-gauge method
ON
SW1 to SW4: OFF
SW5: ON
1 2 3 4 5
4.
Apply the following input values and confirm that the between-channel error satisfies the product specification.
Specification Test Points
Measured value
+2000 µSTR
-2000 µSTR
Setting
No. 8
No. 9
+2000 µSTR ±10 µSTR
2000 µSTR ±10 µSTR
For instructions on setting test points, see “Cal Box Settings.”
In the case of the -B12 and -B35 modules, since the between-channel error for all channels will be equal to the wiring resistance error, be sure to make the wiring resistance values the same.
1
2
3
4
5
6
7
SM MX100-01E
2-33
2.7 Tests of the 4-CH Strain Input Module
2.7.8 Initial Balance Error Test
1.
Connect the Cal Box to the measurement channels.
2.
Enter the following settings.
Measured CH
Measurement interval
Filters
Duration
Any (CH2 recommended)
200 ms
OFF
10 s or more
Dip switch setting (for -B12 and -B35) 4-gauge method
ON
SW1 to SW4: OFF
SW5: ON
1 2 3 4 5
3.
Perform initial balancing using the indicated initial balance values for each measuring range.
4.
Apply the following input values and confirm that the measured values meet the criteria.
Test Range Test Points Initial balance
Measured value Setting Output value Setting
2000 µSTR +2000 µSTR
0 µSTR
2000 µSTR
No. 2
No.12
No. 3
+10000 µSTR No.12
-10000 µSTR No.13
0 µSTR
20000 µSTR +20000 µSTR
0 µSTR
20000 µSTR
0 µSTR
No.13
No. 4
No.12
No. 5
No.13
+10000 µSTR No.12
-10000 µSTR No.13
Specification
±0.5% of Range
±0.3% of Range
For instructions on setting test points, see “Cal Box Output Settings.”
2-34
SM MX100-01E
2.7 Tests of the 4-CH Strain Input Module
2.7.9 Dip Switch Operation Test (-B12, -B35 Only)
You can check whether the dip switches are operating normally by confirming that measurements can be taken using the 1-gauge method.
(Confirmation using the 4-gauge method can be made with the measurement accuracy and channel error tests. )
1.
Set the dip switches for the 1-gauge, 2-wire method.
Dip switch settings
ON
SW1 to SW3: ON
SW4 to SW5: OFF
1 2 3 4 5
2.
Connect resistance independantly to all channels as shown in the figure below.
The wiring resistance of the module itself is large, and therefore needs to be reduced as much as possible.
CH1
CH2
CH3
CH4
13
14
15
16
9
10
11
12
6
7
4
5
8
1
2
3
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
B/ L
C/-V
D/ H
A/+V
Resistance
Resistance
Resistance
Resistance stated value
Test module Resistance stated value
-B35
-B12
350Ω ± 0.01%
120Ω ± 0.01%
Resistance
3.
Restore the initial balance values of all channels to the initial values from a PC via communication.
4.
Enter the following settings.
Measured CH All CH
Measurement range
Measurement interval
Filters
Duration
2000 µSTR
200 ms
OFF
10 s or more
5.
Confirm that the measured values are within the stated values.
Measured Value Stated Value 0
µ
STR ±400
µ
STR
1
2
3
4
5
6
7
SM MX100-01E
2-35
2.8 Tests of the 10-CH, High-Speed Digital Input
Module (MX115-D05-H10)
Tests
2.8.1 Insulation Resistance Test
2.8.2 Withstanding Voltage Test
2.8.3 Digital Input Test
2.8.4 ID Check
Instruments Used
Instrument
MX100, MW100, or equivalent
PC
‡
DC voltage generator
Variable resistor or fixed resistance
Insulation resistance tester
Withstanding voltage tester
Front terminal
Screw terminal
†
Cable
†
Standards, Recommended Products Etc.
MX100 or MW100 Main Module
MX150 Base Plate
Ensure that the software required for the test is installed
Accuracy: ±1% + 10 mV or less
Accuracy: ±1% or less
DC500 V
AC 1 kV–3 kV
FRONT TERMINAL ASSY (B8720BF)
*
10-CH screw terminal block (772061)
Combination cable (772062-050 or 772062-100)
* Regarding the front terminal
If /NC is included in the model name of the assembly, use B8720BF.
If /NC is not included in the model name of the assembly, do not use B8720BF.
† Regarding the screw terminal block and cable
Used for confirmation of the ID setting. If the ID matches, you can substitute with a device whose connector has been altered.
‡ That the module settings and measured values can be read in.
Cautions When Performing This Test
• Connect to the PC only for the digital input test.
• If the /NC option is installed, use B8720BF during the test.
When the test is complete, be sure you remove the B8720BF.
If option /NC is not installed, do not use the B8720BF.
2.8.1 Insulation Resistance Test
For this test, the Ten-Channel, High-Speed Digital Input Module is installed with the
MX100, MW100, or equivalent device.
Procedure
1.
The insulation resistance between the terminals indicated below are tested. When performing the test, you must fasten the module being tested to the MX150 base plate jig with screws.
Input terminals: short the input terminals on all channels
Earth terminals: the unit or equivalent’s functional earth terminal
2.
Confirm that the criterion below is met.
Input terminal to earth terminal: an insulation resistance of 20 MΩ or more at
DC500 V
2-36
SM MX100-01E
2.8 Tests of the 10-CH, High-Speed Digital Input Module (MX115-D05-H10)
2.8.2 Withstanding Voltage Test
For this test, the Ten-Channel, High-Speed Digital Input Module is installed with the
MX100, MW100 or equivalent device.
Procedure
1.
Measure the withstanding voltage at the same locations indicated in step 1 of the insulation resistance test. When performing the test, you must fasten the module being tested to the MX150 base plate jig with screws.
2.
Confirm that the criterion below is met.
Input terminal to earth terminal: AC2300 Vrms for 1 minute, 2 mA or less
2.8.3 Display Input Test
For this test, the Ten-Channel, High-Speed Digital Input Module is installed with the
MX100, MW100 or equivalent device.
Procedure
1.
Allow a warm-up of 10 minutes or more.
2.
Set the measurement interval on the module being tested to 500 ms.
3.
Input DC voltage and resistance to each channel of the Ten-Channel High-Speed
Digital Input Module, and confirm each input value.
If the /NC option is installed, use B8720BF during the test.
(When the test is complete, be sure to remove the B8720BF.)
<MX115-D05-H10>
Syntax
LEVEL
LEVEL
Input Voltage,
Resistance
Measurement
Interval
+1 V or less 500 ms
+3 V or more 500 ms
CONTACT 100 Ω or less 500 ms
CONTACT 100 kΩ or more
500 ms
Judgment Criterion
That the input channel reads 0
That the channels with no input read 1
That the input channel reads 1
That the channels with no input read 0
That the input channel reads 1
That the channels with no input read 0
That the input channel reads 0
That the channels with no input read 1
2.8.4 ID Check
This test confirms whether the module and terminal board types are correctly identified when module information is obtained from the jig on the MX100 or equivalent.
Procedure
<MX115-D24-H10>
Syntax
LEVEL
LEVEL
Input Voltage,
Resistance
Measurement
Interval
+6 V or less 500 ms
+16 V or more 500 ms
CONTACT 100 Ω or less 500 ms
CONTACT 100 kΩ or more
500 ms
Judgment Criterion
That the input channel reads 0
That the channels with no input read 1
That the input channel reads 1
That the channels with no input read 0
That the input channel reads 1
That the channels with no input read 0
That the input channel reads 0
That the channels with no input read 1
Exchange the terminal board from the B8720BF to a screw terminal block or equivalent, and then check the ID before and after the new board is installed.
When exchanging a terminal board, you must make sure that the power to the MX100 or equivalent is turned OFF.
SM MX100-01E
2-37
1
2
3
4
5
6
7
2.9 Tests of the 8-CH Analog Output Module
Test Instruments
Instrument
MX100, MW100, or equivalent
PC
External power supply
DMM
Standards, Recommended Products etc.
MX100 or MW100 main module
MX150 base plate
That the software required for the test is installed
24 V ±10% 0.5A or more
Accuracy Voltage ±(0.01% of rdg. +50 V) or less
Current ±(0.01% of rdg. +1 A) or less Agilent 3458A
600 Ω ±5% 0.5W or more
DC500 V TOS9201 (Kikusui)
AC 2 kV–4 kV TOS9201 (Kikusui)
Fixed resistance
Insulation resistance tester
Withstanding voltage tester
Ethernet cable
Tests
2.9.1 Insulating Resistance Test
2.9.2 Withstand Voltage Test
2.9.3 ID Check
2.9.4 Power ON Output Check
2.9.5 Output Accuracy Test
2.9.1 Insulation Resistance Test
Install the module on the MX100, MW100, or equivalent before performing this test.
Perform the withstanding voltage test before performing this test.
Wire the devices as in the figure below, then confirm that the criteria are met.
CH5 to CH8
CH1 to CH4
-
+
V+
-
I+
V+
-
I+
V+
-
I+
V+
-
I+
10
11
8
9
12
13
14
15
5
6
3
4
7
1
2
-
+
V+
-
I+
V+
-
I+
V+
-
I+
V+
-
I+
10
11
8
9
12
13
14
15
5
6
3
4
7
1
2
2-38
To the earth terminal on the MX100, MW100, or equivalent device
Insulation wishstanding voltage tester
Pins 13 on each output connector are not connected internally, therefore you can choose whether or not to make the connections shown in the wiring diagram.
In order to ensure continuity from the MX100, MW100, or equivalent’s earth to the heat sink of the module under test, you must fasten the module with screws after installing it onto the MX150 base plate.
Terminals Measured
Output terminal to earth terminal on the MX100,
MW100, or equivalent
Criteria
20 MΩ or more at DC 500 V
SM MX100-01E
2.9 Tests of the 8-CH Analog Output Module
2.9.2 Withstanding Voltage Test
Install the module under test in the MX110, MW100, or equivalent before performing this test.
When applying voltages, ensure that the rising and falling times are both at least five seconds.
Wire the instrument in the same manner as in the insulation resistance test, then confirm that the results satisfy the criteria below.
Terminals Measured
Output terminal to earth terminal on the MX100,
MW100, or equivalent
Criteria
AC2300 Vrms for 1 minute, with current leakage of 2 mA or less
2.9.3 ID Check
This test confirms whether the module is correctly identified when module information is obtained from the MX100, MW100, or equivalent.
(If the OFF/ON cycle is not performed on the MX100, MW100, or equivalent, the ID information is not updated.)
2.9.4 Power ON Output Check
Wire the units as shown in the connection diagram, then perform the power ON output check. The figure below shows an example of wiring for measurement on CH5. Connect other channel in the same manner and perform measurement.
Precautions to Be Taken When Connecting Cables
▪ For current measurements, connect 600 Ω series resistance as shown in the figure below before taking measurements.
When using a DMM whose current measuring range is of a large internal resistance, adjust the external resistance value so that the total resistance is 600 Ω.
Recommended test instruments The internal resistance of the Agilent 3458A is as follows.
Range Shunt Resistor
100 mA 1 Ω
▪ Connect the external power supply (24 V ±10) to the Vext terminal as in the figure below.
The Vext terminals of the left and right connectors are connected inside the module, therefore the power must only be connected to one of the terminals. Do not connect to both terminals.
For voltage measurement
600Ω ± 5%
For current mesurement
DC power supply
24V±10%
-
+
13
14
15
9
10
11
12
7
8
5
6
3
4
1
2
-
+
-
I+
V+
-
V+
-
I+
V+
I+
V+
-
I+
CH5
CH6
CH7
CH8
Vext
13
14
15
9
10
11
12
7
8
5
6
3
4
1
2
-
+
-
I+
V+
-
V+
-
I+
V+
I+
V+
-
I+
CH1
CH2
CH3
CH4
Vext
SM MX100-01E
2-39
1
2
3
4
5
6
7
2.9 Tests of the 8-CH Analog Output Module
<MX100>
1.
Enter settings in the table below to specify output at power ON using the MX100 standard software or the MX100/DARWIN API. Power cycle the MX100 main unit or equivalent, then measure the output on all channels. (Without PC communications.)
Enter the same settings on all channels.
When using the API for settings, enter settings that are equivalent to the following.
Item
Enable/disable
Action
Voltage/current
Span
Output upon power ON
Output upon error
Preset value
Other
Setting
Enabled
Description/Notes
User output
Voltage
Need not specify -10–10 V
Preset value Sets the power ON operation as the preset.
Preset value
+11 V
Not required
Sets the output upon error as the preset.
Sets +11 V as the preset value.
2
Confirm that the output voltages of all channels are within the allowable ranges shown below.
Output Terminal
Voltage
Current
Allowable Range
11 V ±32 mV
22 mA–24.6 mA
<MW100>
1.
Referring to the MW100 user’s manual for browser operation, or by using communication commands, set the output at power ON according to the table below. Power cycle the MW100 main unit or equivalent, then measure the output on all channels.
Output Range Settings
Item
Output Type
Output method
Output range
Span
Preset value
Reference channel
Setting
AO
COM
Description/Notes
Command output
10 V
Need not specify -10–10 V
+11 V
Need not specify
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
2
Confirm that the output voltages of all channels are within the allowable ranges shown below.
Output terminal
Voltage
Current
Allowable Range
11 V ±32 mV
22 mA – 24.6 mA
2.9.5 Output Accuracy Test
Measurement Conditions
After calibration, if you do not turn OFF the power at least once, even if you perform measurement correctly the calibration data may not be recorded accurately. Therefore, power cycle the unit before performing the test.
Perform measurement on all channels.
2-40
SM MX100-01E
SM MX100-01E
2.9 Tests of the 8-CH Analog Output Module
Connection
Wire the units in the same manner as in the “Output at Power ON Check.”
Settings
<MX100>
Set one channel at a time, setting the output of channels not under test to 0 V.
When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
Item
Enable/disable
Action
Voltage/current
Span
Output upon power ON
Output upon error
Preset value
Other
Setting
Enabled
User output
Voltage
Need not specify
Preset value
Preset value
+0 V
Not required
Description/Notes
Not relevant when using the API
-10–10 V is acceptable.
Sets the power ON operation as the preset.
Sets the output upon error as the preset.
Sets +0 V as the preset value.
The relationship between output values of voltage and current on the same channel are as follows.
• 1 V 4 mA
• 5 V 20 mA
Therefore, you can check the output accuracy of voltage and current simultaneously with one setup.
<MW100>
Referring to the MW100 user’s manual for browser operation, or by using communication commands, , set the output at power ON according to the table below. Power cycle the
MW100 main unit or equivalent, then measure the output on all channels.
For voltage of output range
Item
Output Type
Output method
Output range
Span
Preset value
Reference channel
Setting
AO
COM
10 V
Need not specify
0 V
Not required
Description/Notes
Command output
-10 to 10 V
For current of output range
Item
Output Type
Output method
Output range
Span
Preset value
Reference channel
Setting
AO
COM
20 mA
Need not specify
+10 mA
Not required
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
Description/Notes
Command output
0 to 20 mA
1
2
3
4
5
6
7
2-41
2.9 Tests of the 8-CH Analog Output Module
Items to Be Checked
Confirm that all channels under test satisfy the specifications in the table below.
Also confirm that the output from channels not under test meet the criteria for 0 V in the table below.
<MX100>
Voltage Output Criteria
Setting
-10 V (20000)
0 V (0)
+5 V (10000)
+10 V (20000)
Standard Value
-10 V
0 V
+5 V
+10 V
Specification
±20 mV
Current Output Criteria
Setting
+1 mA (500)
+10 mA (5000)
+20 mA (10000)
+Over (20000)
Standard Value
1 mA
10 mA
20 mA
22 mA or more
Specification
±40A
22 mA or more
The parentheses ( ) indicate the count value when entering settings with the MX100/
DARWIN API.
<MW100>
Voltage output criteria
Setting
-10 V (-10000)
0 V
+5 V (5000)
+10 V (10000)
Standard Value
-10 V
0 V
+5 V
+10 V
Current Output Criteria
Setting
+1 mA (1000)
+10 mA (10000)
+20 mA (20000)
+Over (25000)
Standard Value
1 mA
10 mA
20 mA
22 mA or more
Specification
±20 mV
Specification
±40A
22 mA or more
2-42
SM MX100-01E
2.10 8-CH, Medium-Speed PWM Output Module
Test Instruments
Instrument
MX100, MW100, or equivalent
PC
DC power supply
Load resistance
DMM
Counter
Insulation resistance tester
Withstanding voltage tester
Standards, Recommended Products etc.
MX100 or MW100 Main Module
MX150 base plate
That the software required for the test is installed
External power source for the module under test. 4–24 V, 2 A or more
Accuracy: ±5% PAS series (Kikusui)
Use a different device for accuracy measurement and testing the operation of the overcurrent protection circuit.
±5%
During accuracy measurement: 100 Ω/1 W or more
When checking peak values and overcurrent protection circuit:
5 Ω/6 W or more
Voltage accuracy : ±(0.1% of rdg) or more, YOKOGAWA 7555
1X10
-9
S resolution, stability: 5X10
-7
Hz Agilent 53131A
DC500 V TOS9201 (Kikusui)
AC 1 kV–3 kV
Tests
2.10.1 Insulation Resistance Test
2.10.2 Withstand Voltage Test
2.10.3 ID Check
2.10.4 Peak Value Test
2.10.5 Pulse Interval Accuracy Test
2.10.6 Pulse Duty Accuracy
2.10.7 Power ON Output Check
2.10.8 Overcurrent Protection Circuit Operation Test
1
2
3
4
5
6
7
SM MX100-01E
2-43
2.10 8-CH, Medium-Speed PWM Output Module
2.10.1 Insulation Resistance Test
Install the module on the MX100, MW100, or equivalent before performing this test.
Perform the withstanding voltage test before this test.
Wire the devices as in the figure below, then confirm that the criteria are met.
1
4
5
2
3
6
7
8
9
10
11
12
13
14
15
1
4
5
2
3
6
7
8
9
10
11
12
13
14
15
Insulation resistance tester or
Withstanding voltage tester
To the earth terminal on the MX100,
MW100, or equivalent device
Inpout terminal to earth terminal on
MX100, MW100, or equivalent
Terminals Measured
Input terminal to earth terminal on the MX100, MW100, or equivalent
Criteria
20 MΩ or more (at DCV 500 V)
2.10.2 Withstanding Voltage Test
Install the module on the MX100, MW100, or equivalent before performing this test.
Note
▪ In order to ensure continuity from the MX100, MW100, or equivalent’s earth terminal to the module under test’s heat sink, you must fasten the module with screws after installing it onto the base plate.
▪ When applying voltages, ensure that the rising and falling times are both at least five seconds.
2-44
Wire the instrument in the same manner as the insulation resistance test, then confirm that the results satisfy the criteria below.
Terminals Measured
Input terminal to earth terminal on the MX100, MW100, or equivalent
Criteria
2300 Vrms AC for 1 minute
Leakage current of 2 mA or less
SM MX100-01E
2.10 8-CH, Medium-Speed PWM Output Module
2.10.3 ID Check
This test confirms whether the module is correctly identified when module information is obtained from the MX100, MW100, or equivalent.
(If the OFF/ON cycle is not performed on the MX100, MW100, or equivalent, the ID information is not updated. )
2.10.4 Peak Value Test
Wire the units as in the figure below, enter all settings (PWM output settings), then confirm that the criteria are met.
Use an external power supply of 5 V, and load resistance of 5 Ω.
The wiring diagram in the figure below is an example of measurement on CH5. Actual measurment should be performed on all channels.
DMM +
-
5Ω
DC
Power supply -
+
5V
5
6
3
4
7
1
2
8
9
10
11
12
13
14
15
V+
-
CH5
V+
-
CH6
V+
-
CH7
V+
-
CH8
-
+
Vext
5
6
3
4
7
1
2
8
9
10
11
12
13
14
15
V+
-
CH1
V+
-
CH2
V+
-
CH3
V+
-
CH4
-
+
Vext
1
2
3
4
5
6
7
Peak value check wiring diagram
PWM Outupt Settings
<MX100 Settings>
Connect to the PC, then enter the following settings using the MX100 standard software.
When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
Item Setting
Select output or no output Enabled
Select the source action User output
Span
Output upon power ON
Output upon error
Preset value
Pulse interval
Other settings
Need not specify
Preset value
Preset value
0.000 %
10 ms
Not required
Remarks
Sets the output at power ON as a preset value.
Sets the output upon error as a preset value.
Sets 0% duty.
Sets the pulse interval to 10 ms.
SM MX100-01E
2-45
2.10 8-CH, Medium-Speed PWM Output Module
<MW100 Settings>
Referring to the MW100 user’s manual for browser operations, or by using communication commands, power cycle the MW100 main unit or equivalent, then measure the output on all channels.
Output Range Settings
Item
Output type
Output method
Output range
Span
Pulse interval
Preset value
Reference channel
Setting
PWM
COM
1 ms
Need not specify
10
0.000%
Not required
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
Criteria (for the MX100 and MW100)
PWM Output Setting
100.0 %
Criteria
3.8 V or more
Remarks
Command output
Duty 0%
2.10.5 Pulse Interval Accuracy Test
Wire the units as in the figure below, enter all settings (PWM output settings), then confirm that the criteria are met.
The figure below shows an example of wiring CH5. Actual measurment should be performed on all channels.
Use an external power supply of 5 V, load resistance of 100 Ω, and a counter trigger level of 2.5 V.
Counter +
-
100Ω
DC
Power supply
-
+
5V
13
14
15
7
8
9
10
11
12
1
2
3
4
5
6
V+
-
5Ch
V+
-
6Ch
V+
-
7Ch
V+
-
8Ch
-
+
Vext
13
14
15
7
8
9
10
11
12
1
2
3
4
5
6
V+
-
1Ch
V+
-
2Ch
V+
-
3Ch
V+
-
4Ch
-
+
Vext
Puls interval check and puls duty check wiring diagram
2-46
SM MX100-01E
SM MX100-01E
2.10 8-CH, Medium-Speed PWM Output Module
PWM Outupt Settings
<MX100 Settings>
Connect to the PC, then enter the following settings using the MX100 standard software.
When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
Item
Enable/disable
Action
Span
Output upon power ON
Output upon error
Preset value
Resolution
Pulse interval
Other settings
Setting
Enabled
User output
Need not specify
Preset value
Preset value
0.000 %
Depends on the test
Depends on the test
Not required
Remarks
Sets the output at power ON as a preset value.
Sets the output upon error as a preset value.
Sets 0% duty.
<MW100 Settings>
Using the MW100 user’s manual or communication commands, power cycle the MW100 main unit or equivalent, then measure the output on all channels.
Item
Output type
Output method
Output range
Span
Pulse interval
Preset value
Reference channel
Setting
PWM
COM
Depends on the test
Need not specify
Depends on the test
0.000 %
Not required
Remarks
Command output
Sets 0% duty.
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
Criteria (for the MX100 and MW100)
If entering the pulse interval and PWM settings according to the table below, confirm that the output pulse interval of the specified channels satisfies the criteria.
(Set for each channel. Channels not under test output 0%).
Pulse Interval
1 ms
5 ms (1 ms ×5)
10 ms (10 ms ×1)
100 ms (10 ms ×10)
Output Setting
50.000 %
50.000 %
50.000 %
50.000 %
Criteria
1 ms ±80 ns
5 ms ±400 ns
10 ms ±800 ns
100 ms ±8 s
1
2
3
4
5
6
7
2-47
2.10 8-CH, Medium-Speed PWM Output Module
2.10.6 Pulse Duty Accuracy
Wire the units in the same manner as in the “Pulse Interval Accuracy Test,” enter all settings (PWM output settings), then confirm that the criteria are met.
The wiring diagram for the pulse interval accuracy test shows an example of wiring CH5.
Actual measurment should be performed on all channels.
Use a counter trigger level of 2.5 V.
PWM Outupt Settings
<MX100 Settings>
Connect to the PC, then enter the following settings using the MX100 standard software.
When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
Item
Enable/disable
Action
Span
Output upon power ON
Setting
Enabled
User output
Need not specify
Preset value
Remarks
Output upon error Preset value
Sets the output at power ON as a preset value.
Sets the output upon error as a preset value.
Sets 0% duty. Preset value
Resolution
Pulse interval
Other settings
0.000 %
Depends on the test
Depends on the test
Not required
<MW100 Settings>
Referring to the MW100 user’s manual for browser operation, or by using communication commands, set up the MW100 or equivalent according to the table below.
Item
Output type
Output method
Output range
Span
Pulse interval
Preset value
Reference channel
Setting
PWM
COM
Depends on the test
Need not specify
Depends on the test
0.000 %
Not required
Remarks
Command output
Sets 0% duty.
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
Criteria (for the MX100 and MW100)
If entering the pulse duty and PWM settings according to the table below, confirm that the output pulse interval of the specified channels satisfies the criteria.
(Set for each channel. Channels not under test output 0%).
Pulse interval
1 ms
PWM Output Setting Criteria
1.000 % Duty: 1 % ±0.15 % (Pulse interval: 10s ±1.5 s)
50.000 %
99.000 %
5 ms (1 ms ×5) 50.000 %
10 ms (10 ms ×10) 1.000 %
Duty: 50 % ±0.15 % (Pulse interval: 500 s ±1.55s)
Duty: 99 % ±0.15 % (Pulse interval: 990 s ±1.59s)
Duty: 50 % ±0.03 % (Pulse interval: 2.5 ms ± 1.75s)
Duty: 1 % ±0.015 % (Pulse interval: 0.1 ms ±1.51 s)
50.000 %
99.000 %
100 ms (10 ms ×10) 50.000 %
Duty: 50 % ±0.015 % (Pulse interval: 5 ms ±1.9 s)
Duty: 99 % ±0.015 % (Pulse interval: 9.9 ms ±1.9 s)
Duty: 50 % ±0.003 %
2-48
SM MX100-01E
2.10 8-CH, Medium-Speed PWM Output Module
2.10.7 Power ON Output Value Setting
Wire the units in the same manner as in the “Pulse Interval Accuracy Test,” enter all settings (PWM output settings), then confirm that the criteria are met.
The wiring diagram for the pulse interval accuracy test shows an example of wiring CH5.
Actual measurment should be performed on all channels.
Use an external power supply of 5 V, and load resistance of 100 Ω.
PWM Outupt Settings
<MX100 Settings>
Connect to the PC, then enter the following settings using the MX100 standard software.
When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
Item
Enable/disable
Select the source action User output
Span
Output upon power ON
Setting
Enabled
Need not specify
Preset value
Output upon error
Preset value
Resolution
Pulse interval
Other settings
Preset value
50.000 %
1 ms
200 ms
Not required
Remarks
Sets the output at power ON as a preset value.
Sets the output upon error as a preset value.
Set 50% duty.
<MW100 Settings>
Using the MW100 user’s manual or communication commands, power cycle the MW100 main unit or equivalent, then measure the output on all channels.
Item
Output type
Output method
Output range
Span
Pulse interval
Preset value
Reference channel
Setting
PWM
COM
1 ms
Need not specify
200
50.000 %
Not required
Remarks
Command output
Set 50% duty.
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
Criteria (for the MX100 and MW100)
Power cycle the MX100 main unit or equivalent, then measure the output values without entering any settings using the PC.
Use a trigger level of 2.5 V. In this case, confirm that the output voltages of all channels are within the allowable ranges.
Pulse Interval
200 ms ±16S
Pulse Duty
Duty 50% ±0.003%
1
2
3
4
5
6
7
SM MX100-01E
2-49
2.10 8-CH, Medium-Speed PWM Output Module
2.10.8 Overcurrent Protection Circuit Operation Test
Wire the units as in the figure below, enter all settings (PWM output settings), then confirm that the criteria are met.
The wiring diagram shows an example of wiring CH5. Actual measurment should be performed on all channels.
Use an external power supply of 5 V or 12 V, and load resistance of 5 Ω.
Caution
For this test, set an output of 100.000% on each channel under test, and 0.000% for all other channels. With other tests, the fuses in the internal circuitry can blow if multiple channels are turned ON at the same time.
Counter +
-
100Ω
10
11
12
13
14
15
1
4
5
2
3
6
7
8
9
V+
-
5Ch
V+
-
6Ch
V+
-
7Ch
V+
-
8Ch
-
+
Vext
10
11
12
13
14
15
1
4
5
2
3
6
7
8
9
V+
-
1Ch
V+
-
2Ch
V+
-
3Ch
V+
-
4Ch
-
+
Vext
DC
Power supply
-
+
5V
Puls interval check and puls duty check wiring diagram
PWM Outupt Settings
<MX100 Settings>
Connect to the PC, then enter the following settings using the MX100 standard software.
When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
Item
Enable/disable
Action
Span
Output upon power ON
Output upon error
Preset value
Pulse interval
Other settings
Setting
Enabled
User output
Need not specify
Preset value
Preset value
0.000 %
10 ms
Not required
Remarks
Sets the output at power ON as a preset value.
Sets the output upon error as a preset value.
Sets 0% duty.
2-50
SM MX100-01E
2.10 8-CH, Medium-Speed PWM Output Module
<MW100 Settings>
Item
Output Type
Output method
Output range
Span
Pulse interval
Preset value
Reference channel
Setting
PWM
COM
1 ms
Need not specify
10
0.000%
Not required
Remarks
Command output
Output Operation Setting
Item
Power ON
Error occurence
Setting
PRESET
PRESET
Criteria (for the MX100 and MW100)
Change the settings following the steps in the table below, then confirm that the results satisfy the criteria for voltage.
4
5
2
3
Step
1
External Power Supply PWM Output Setting
5 V 100.000 %
12 V
5 V
OFF
5 V
100.000 %
100.000 %
100.000 %
100.000 %
Voltage Criterion
3.8 V or more
0.04 V or less
0.04 V or less
3.8 V or more
1
2
3
4
5
6
7
SM MX100-01E
2-51
2.11 Tests of the 10-CH, Medium-Speed Digital
Output Module (MX125-MKC-M10)
Tests
2.11.1 Insulation Resistance Test
2.11.2 Withstanding Voltage Test
2.11.3 Digital Output Voltage Test
Instruments Used
Instrument Standards, Recommended Products Etc.
MX100, MW100, or equivalent MX100 or MW100 Main Module
PC *
Insulation resistance tester
Withstanding voltage tester
DMM
MX150 Base Plate
That the software required for the test is installed
DC500 V
AC 1 kV–3 kV
M/7561 or equivalent
* Ensure that the module settings and measured values can be read in.
Cautions When Performing This Test
Connect to the PC only when performing the digital output test.
2.11.1 Insulation Resistance Test
For this test, the Ten-Channel, Medium-Speed Digital Output Module is installed with the
MX100, MW100, or equivalent device.
When installing the DO module onto the main unit, always fasten with screws.
Procedure
1.
Wire the instruments as shown below then measure the insulation resistance.
Between output terminals
Ch1 Ch6
Ch7
Ch8
Ch9
Ch10
NO
C
N.C.
NO
C
N.C.
NO
C
N.C.
NO
C
N.C.
NO
C
N.C.
Ch2
Ch3
Ch4
Ch5
M
M: Insulation resistance tester
Measure the insulation resistance between the wire shorting the NO and C terminals of channels 1, 3, 5, 7, and 9, and the wire shorting the NO and C terminals of channels 2, 4, 6, 8, and 10.
The N.C. terminals are not connected.
2-52
SM MX100-01E
2.11 Tests of the 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10)
Output terminal to earth terminal
Ch6
Ch7
Ch8
Ch9
Ch10
NO
C
N.C.
NO
C
N.C.
NO
C
N.C.
NO
C
N.C.
NO
C
N.C.
Ch1
Ch2
Ch3
Ch4
Ch5
M
To the functional earth terminal on the MX100, MW100 or equivalent device
M: Insulation resistance tester
Short the output terminals on all channels, and measure the insulation resistance between the functional earth terminals on the jig of the MX100, MW100, or equivalent.
The N.C. terminals are not connected.
2.
Confirm that the criteria below are met.
Between output terminals: DC500 V, 20 MΩ or more
Output terminal to earth terminal: DC500 V, 20 MΩ or more
2.11.2 Withstanding Voltage Test
For this test, the Ten-Channel, Medium-Speed Digital Output Module is installed with the
MX100, MW100, or equivalent device.
When installing the DO module onto the main unit, always fasten with screws.
Procedure
1.
Perform the withstanding voltage test between each terminal in the same manner as test item 1 of in section 2.11.1, “Insulation Resistance Test.”
2.
Confirm that the criteria below are met.
Between output terminals: AC2300 Vrms for 1 minute, 2 mA or less
Output terminal to earth terminal: AC2300 Vrms for 1 minute, 2 mA or less
2.11.3 Digital Output Test
For this test, the Ten-Channel, Medium-Speed Digital Output Module is installed with the
MX100, MW100, or equivalent device.
Procedure
1.
Turn ON/OFF output on the DO module using software such as the MX100
Standard Software, and measure the conduction resistance between the NO and
C terminals on the corresponding output channel using a DMM.
2.
Perform step 1 on all channels.
3.
Confirm that the criteria below are met.
Syntax
ON
OFF
Criteria
1 Ω or less
1 MΩ or higher
SM MX100-01E
2-53
1
2
3
4
5
6
7
2.12 Tests of the 10-CH Screw Terminal Block
(772061)
Tests
2.12.1 Insulation Resistance Test
2.12.2 Withstanding Voltage Test
2.12.3 ID Check
2.12.4 Between-Channel Measurement Error Test
2.12.5 Reference Junction Compensation Accuracy Test
Instruments Used
Instrument
Insulation resistance tester
Withstanding voltage tester
DMM
DC voltage generator*
Rheostat
Standards, Recommended Products Etc.
Kikusui TOS-9201 or equivalent
Kikusui TOS-9201 or equivalent
Agilent Technologies 3458A or equivalent
DCV measurement accuracy: 0.005% of rdg + 1µV
Resistance measurement accuracy: 0.005% of rdg + 1 mΩ
FLUKE Datron 9100 or equivalent
Output voltage 100 VDC or more
ALPHA Electronics ADR-1202 or equivalent
0 Ω ±1 mΩ (short)
Other than 0 Ω, ±(0.006% of setting + 2 mΩ)
Temperature tank standardized at 0°C Coper Electronics ZC-114 or equivalent
Thermocouple
MX100, MW100, or equivalent
Type T
MX100 or MW100 Main Module
PC *
Ethernet cable
MX110-UNV-M10 module
MX150 Base Plate
772062 cable
Includes software required for testing
* Ensure that the DC voltage generator meets the following standards.
However, even if it meets the standards, voltage drops can occur as a result of output impedance, so the output voltage should always be monitored with a DMM.
Output Voltage
0 V
20 mV
60 mV
200 mV
1 V
2 V
6 V
20 V
100 V
Standard
±1µV (obtain by shorting)
±100 ppm
±80 ppm
±60 ppm
±60 ppm
±60 ppm
±60 ppm
±60 ppm
±60 ppm
2-54
SM MX100-01E
2.12 Tests of the 10-CH Screw Terminal Block (772061)
2.12.1 Insulation Resistance Test
Perform a test using a DC 500 V insulation resistance tester and confirm that the standards below are met.
Procedure
Input Terminals to Earth Terminals
1.
Short all terminals A, B, and b on channels 1 through 10, then measure the insulation resistance between the terminals and the screws on the rear panel.
Between Input Terminals
2.
Measure the insulation resistance between a device whose terminals A and B on channels 1, 3, 5, 7, and 9 are all shorted and a device whose terminals A and B on channels 2, 4, 6, 8, and 10 are all shorted.
3.
Confirm that the standards below are met.
Test Points
Between output terminals
Output terminal to earth terminal
Standard
DC500 V, 20 MΩ or more
DC500 V, 20 MΩ or more
2.12.2 Withstanding Voltage Test
Apply the AC voltages below in a withstanding voltage test, and confirm that no abnormalities occur.
Procedure
Input Terminals to Earth Terminals
1.
Short all terminals A, B, and b on channels 1 through 10, then perform a withstanding voltage test between the terminals and the screws on the rear panel.
Apply the voltage below, and confirm that no abnormalities occur.
Leakage of 2 mA or less at 3.7 kVrms AC for 1 minute
Between Input Terminals
2.
Perform a withstanding voltage test between a device whose terminals A and B on channels 1, 3, 5, 7, and 9 are all shorted and a device whose terminals A and
B on channels 2, 4, 6, 8, and 10 are all shorted. Apply the voltage below, and confirm that no abnormalities occur.
Leakage current of 1 mA or less at 1.0 kVrms AC for 1 minute
2.12.3 ID Check
Procedure
1.
Attach the terminals of the product to be measured.
2.
Turn the power OFF.
3.
Turn the power ON.
4.
Confirm that the terminal block is correctly identified.
2.12.4 Between-Channel Measurement Error Test
Procedure
1.
Connect the A and B terminals on all channels to a voltage generator or variable resistor.
2.
Set the measurement interval on the module being tested to 500 ms.
3.
Confirm that the measured values for each channel are within the criteria.
Range
20 mV
Cu10 GE
Input
Short input H to L
9.036 Ω
Criteria
0.000±0.005 mV
0.0±2.0°C
SM MX100-01E
2-55
1
2
3
4
5
6
7
2.12 Tests of the 10-CH Screw Terminal Block (772061)
2.12.5 Reference Junction Compensation Accuracy Test
Always use terminal covers.
Procedure
1.
Allow a warm-up of 30 minutes or more.
2.
Measure the 0°C standardized temperature tank at the range for Type-T thermocouples.
3.
Measure at all channels, and confirm that the result lies within 0°C ± 0.5°C.
2-56
SM MX100-01E
2.13 Tests of the Plate with Clamp Terminals
(772063)
Tests
2.13.1 Insulation Resistance Test
2.13.2 Withstanding Voltage Test
2.13.3 ID Check
2.13.4 Between-Channel Measurement Error Test
2.13.5 Reference Junction Compensation Accuracy Test
Instruments Used
Same as section 2.12, “772061 10-ch Screw Terminal Block.”
2.13.1 Insulation Resistance Test
Same as section 2.12, “772061 10-ch Screw Terminal Block.”
However, when applying voltages to input terminal to earth, do so on the MX100 or equivalent. Also, after attaching the module to the base plate, always fasten with screws.
2.13.2 Withstanding Voltage Test
Same as section 2.12, “772061 10-ch Screw Terminal Block.”
However, when applying voltages to input terminal to earth, do so on the MX100 or equivalent. Also, after attaching the module to the base plate, always fasten with screws.
2.13.3 ID Check
Same as section 2.12, “772061 10-ch Screw Terminal Block.”
2.13.4 Between-Channel Measurement Error Test
Same as section 2.12, “772061 10-ch Screw Terminal Block.”
2.13.5 Reference Junction Compensation Accuracy Test
Always use terminal covers.
Procedure
1.
Allow a warm-up of 30 minutes or more.
2.
As shown in the figure below, use slots 0 through 4 and install the dummy module in the outer-most slot.
Example: When testing 4 modules at once
MX110-U
NV-H04
MX110-
UNV-M10
MX110-
UNV-M10
MX110-
UNV-M10
MX110-
UNV-M10
MX100 or MW100
Main
Module
ASSY under test
Module of the jig
Use an MX110-UNV-H04 as the dummy.
3.
Measure the 0°C standardized temperature tank at the range for Type-T thermocouples. Measure on channel 4, and confirm that the result lies within 0°C
± 0.5°C.
1
2
3
4
5
6
7
SM MX100-01E
2-57
2.14 Tests of the Plate with M3 Screw Terminals
(772080)
Install the MX110-UNV-M10 10-CH, Medium-Speed Universal Module before performing these tests. The tests to be performed are the same as for the MX110-UNV-M10 10-CH,
Medium-Speed Universal Module.
2-58
SM MX100-01E
Chapter 3 Adjustment
3.1 Adjusting the RJC Board
The following RJC Boards can be adjusted.
H04 RJC Board Assembly B8720TH
M10 RJC Board Assembly B8720TJ
Adjustment of the RJC BOARDs requires a special adjustment jig. For information about the adjustment jig and procedure, contact your nearest Yokogawa representative.
3
4
1
2
5
6
7
SM MX100-01E
3-1
Chapter 4 Troubleshooting
4.1 Introduction
This chapter describes possible solutions for rectifying errors. Insuch case, assembly removal may be required.
Please heed the following warning.
WARNING
Assemblyu replacement is to be performed only by qualified service technicians who have experience working with the hazards involved (such as fire and electrical shock).
Note
If an error message is desplayed, the error may have been caused by incorrectly operating the unit. Refer to the user’s manual (IM MX100-01E or IM MW100-01E), and perform the correct operation.
1
2
3
4
5
6
7
SM MX100-01E
4-1
4-2
4.2 Flow Chart
START
Phenomenon check
NO
Cause check
YES
Assembly exchange and adjustment
Performance test execution
Repaired?
END
YES
NO
SM MX100-01E
4.3 Troubleshooting Checklist
Trouble
Power not ON (LED does not light)
FAIL State (Error display)
Cannot connect to the PC
Contact your nearest Yokogawa representative if module adjustment is required.
Connected I/O module not detected
Action
Check
Check
Item
Connect the power cable
Power supply switch is not ON
Check Power supply voltage is low
Check/replace Wire Assy (Power-CPU)
Replace
Inlet Board Assembly
Power Screw Board Assy
(fuse blown)
Replace
Replace
Replace
Power Assembly
CPU Board Assembly
Memory Board Assembly
Replace
Replace
Driver Board Assembly
Display Board Assembly
Check/replace Sumicard
Check Dip switch setting
Replace
Replace
Replace
Replace
CPU Board Assembly
Memory Board Assembly
Display Board Assembly
Driver Board Assembly
Check/replace Sumi-card
Replace I/O Module
Check/replace CF Card
Check/replace Battery
Check
Check
Check
Check
Check
(Connectors connected, battery voltage is
3 V or less)
Multiple connections
Ethernet Cable
Hub
PC (Network Card)
Network settings
(IP address, subnet mask,
Replace default gateway)
CPU Board Assembly
Replace
Replace
Memory Board Assembly
Display Board Assembly
Replace Display Board Assembly
Check/replace Sumi-card
Replace
Replace
Replace
Replace
Replace
I/O Module
Base Plate
CPU Board Assembly
Memory Board Assembly
Driver Board Assembly
Relevant Modules
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100, MW100
MX100
MX100
MX100
MX100, MW100
1
2
3
4
5
6
7
SM MX100-01E
4-3
4.3 Troubleshooting Checklist
Trouble
Not detected
Measured values not correct
Measured temperature not correct
Action
Check
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Item
Connector connection to the base plate
Calibration error
H04 Input CTRL Board
H04 Input PWR Board
H04 Input AD Board
4WRTD Ctrl Board Assembly
M10 Input Contorl Board
Strain Ctrl Board Assembly
DI Power Board
AO Power Board Assembly
AO Ctrl Board Assembly
PWM Ctrl Board Assembly
PWM Power Board Assembly
DO Power Board
Check
Check
Input wire connection
Noise
Adjust/replace H04 Input CTRL Board
Adjust replace H04 Input PWR Board
Adjust replace H04 Input AD Board
Adjust replace M10 Input Contorl Board
Replace M10 Scanner Board
Replace
Replace
DCVDI Terminal Board
DI Power Board
Replace DO Power Board
Adjust/replace Strain Ctrl Board
Replace
Replace
Replace
Replace
Strain Clamp Scan Board
STR CRP TM 120 Board
STR Clamp Scan Board
STR CRP TM 350 Board
Replace
Replace
Replace
Replace
Replace
Check
Check
STR NDIS Scan Board
DI Power Board
DI Input Board
24VDI Input Board
DCVDI Terminal Board
Input wire connection
Thermocouple or resistance bulb type setting
Noise Check
Check
Check
Terminal cover not attached
RJC INT/EXT setting
Check RTD wire resistances are not equal
Adjust/replace H04 Input CTRL Board
Adjust/replace H04 Input PWR Board
Adjust/replace H04 Input AD Board
Replace H04 RJC Board
Adjust/replace M10 Input Contorl Board
Replace
Replace
M10 Scanner Board
DCVDI Terminal Board
Replace M10 RJC Board
Adjust/replace 4WRTD Ctrl Board
Replace
Replace
4WRTD Scanner Board
4WRTD Term Board
Relevant Modules
All
MX100
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-H04
MX110-V4R-M06
MX110-UNV-M10
MX112
MX115
MX120-VAO-M08
MX120-VAO-M08
MX120-PWM-M08
MX120-PWM-M08
MX125
All except DO
All except DO
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX112
MX112-B12-M04
MX112-B12-M04
MX112-B35-M04
MX112-B35-M04
MX112-NDI-M04
MX115
MX115-D05-H10
MX115-D05-H10
MX115-D24-H10
MX110
MX110
MX110
MX110
MX110
MX110
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX110-V4R-M06
MX110-V4R-M06
MX110-V4R-M06
4-4
SM MX100-01E
4.3 Troubleshooting Checklist
Trouble
Fluctuation in the measured value
Contact output does not output
The output value is not correct
The output pulse interval and duty amplitude are not correct
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Action
Check
Replace
Replace
Item
Power supply frequency and integration time do not match
4WRTD CTRL Board
4WRTD Scanner Board
Replace 4WRTD Terminal Board
Check/replace Wire Assembly (Power-CPU)
Check
Replace
Replace
Replace
Replace
Power supply frequency detection
Noise
H04 Input CTRL Board
H04 Input PWR Board
H04 Input AD Board
H04 RJC Board
Replace
Replace
Replace
Replace
Replace
M10 Input Contorl Board
M10 Scanner Board
DCVDI Terminal Board
M10 RJC Board
Strain Ctrl Board
Strain Clamp Scan Board
STR CRP TM 120 Board
STR Clamp Scan Board
STR CRP TM 350 Board
STR NDIS Scan Board
Terminal Assembly
DI Power Board
DI Input Board
24VDI Input Board
DCVDI Terminal Board
DO Power Board
DO Relay Board
AO Power Board Assembly
AO Ctrl Board Assembly
PWM Ctrl Board Assembly
PWM Power Board Assembly
Relevant Modules
MX110
MX110-V4R-M06
MX110-V4R-M06
MX110-V4R-M06
MX100
MX110
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-H04
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX110-UNV-M10
MX112
MX112-B12-M04
MX112-B12-M04
MX112-B35-M04
MX112-B35-M04
MX112-NDI-M04
MX112-NDI-M04
MX115
MX115-D05-H10
MX115-D24-H10
MX115-D24-H10
MX125
MX125
MX120-VAO-M08
MX120-VAO-M08
MX120-PWM-M08
MX120-PWM-M08
7
1
2
3
4
5
6
SM MX100-01E
4-5
Chapter 5 Schematic Diagram
5.1 Schematic Diagram of MX100 Main Module
1
2
3
4
5
6
7
* Use one of the following assemblies according to the specifications. Power supply screw terminal MX100-
SumiCard B8722ZC
CPU Board B8722T
SM MX100-01E
5-1
5-2
5.2 Schematic Diagram of MW100 Main Module
Element Assembly
SUMICARD
B8724ZC
CN1
Display Board Assembly B8724TD
CN2
(Driver)
Battery Assembly B9900BR
CN2
(Memory)
CN1
Wire Assembly
B8722ZA
TB2
SUMICARD
B8724ZE
CN12
CPU
Assembly
CN11
Wire Assembly for
Frequency
(CPU)
CN1
External
Board
Assembly
B8724TG
CN11
SUMICARD for
RS232C/RS422
CN1
Serial
Communication
Board
Assembly
Power Assembly
TB3
TB1
CN1
Inlet or
Power Screw
Board Assembly
SM MX100-01E
5.2 Schematic Diagram of MW100 Main Module
MW100 spesification
Power spesifications
Communication spesifications
*
Element
Assembly
CPU
Assembly
Power
Assembly
Wire
Assembly for DC12V
Wire
Assembly for
Frequency
Inlet or
Power
Screw Board
Assembly
AC Inlet
AC Screw
DC
Screw
None
C3
C2
None
C3
C2
None
C3
C2
B8724CA B8724CL B8724CP B8722ZA B8722ZB B8724TM
B8724CB B8724CM
B8724CC B8724CN
B8724CD B8724CL B8724TN
B8724CE B8724CM
B8724CF B8724CN
B8724CG B8724CL B8724CQ None B8724TH
B8724CH B8724CM
B8724CJ B8724CN
MW100 spesification
Power spesifications
AC Inlet
AC Screw
DC
Screw
Communication spesifications
None
C3
C2
None
C3
C2
None
C3
C2
*
Element
Assembly
Serial
Communication
Board Assembly
B8724CA None
B8724CB B8724TF
B8724CC B8724TE
B8724CD None
B8724CE B8724TF
B8724CF B8724TE
B8724CG None
B8724CH B8724TF
B8724CJ B8724TE
* Communication specifications
C2: RS-232
C3: RS-422A/485
SUMICARD for
RS232C/422
None
B8724ZD
None
B8724ZD
None
B8724ZD
1
2
3
4
5
6
7
SM MX100-01E
5-3
H04 Input
AD Board
B8720TC
CN1
CN5
For Ch2
CN2
CN6
Terminal
A1840JT
Ch1
Terminal
A1840JT
Ch2
CN1
H04 RJC Board
B8720TH
CN1
CN2 CN3
H04 RJC Board
B8720TH
CN1
CN4
H04 Input Power Board
B8720TA
CN7
CN8
To Base Plate
Terminal
A1840JT
Ch3
CN1
H04 RJC Board
B8720TH
CN1
CN2
Terminal
A1840JT
Ch4
CN3
H04 RJC Board
B8720TH
CN1
CN4
CN5
H04 Input
AD Board
B8720TC
CN1
H04 Input CTRL Board
B8720TB
CN7
CN6
For Ch4
CN2
Front TR Assembly
B8720BE
*
M10 RJC
Board
B8720TJ
M10 Terminal
Board
B8720TF
CN1
CN1
CN2
M10 Scanner Board
CN1
B8720TE
CN2
M10 Input CTRL Board
B8720TD
CN1
CN2
To Base Plate
* The Front TR Assembly (push terminal assembly) is not included in B8720BB.
Not installed when the /NC option is specified.
Schematic Diagram
4WRTD FRONT TR Assembly
*1
B8720BT
4WRTD Terminal
Board
B8720ME
CN1
CN1
4WRTD Scanner Board
B8720MD
CN2
CN2
CN1
To Base Plate
*1 4WRTD Front Tr Assy is not indluded in B8720BM.
Front TR Assembly (-B12)
*1
B8720BR
STR CRP TM 120
Board (-B12)
B8720TU
STR Clamp Scan Board
B8720TS
CN1
CN1
CN2
Strain CTRL Board Assembly
B8720TR
CN02
To Base Plate
CN01
*1 Strain Clamp 120 Front Tr Assembly is not included in B8720BJ.
Schematic Diagram
Front TR Assembly (-B35)
*1
B8720BS
STR CRP TM 350
Board (-B35)
B8720TT
CN1
STR Clamp Scan Board
B8720TS
CN1
CN2
CN01
Strain CTRL Board
B8720TR
CN02
To Base Plate
*1 Front TR Assembly (-B35) is not included in BB8720BK.
Terminal Assembly
B8720BU
CN1
CN2
CN1
STR NDIS Scan Board
B8720TV
CN3
CN2
CN01
Strain CTRL Board
B8720TR
CN02
To Base Plate
Schematic Diagram
Front TR Assembly
*
B8720BF
DCVDI Terminal
Board
B8720MJ
CN1 CN2
DI Input Board
B8720TM
Module Assembly B8720BC
PCB Assembly
B8720EC
DI Power Board
B8720TL
CN1
CN2
CN1
To Base Plate
CN2
* The Front TR Assembly (push terminal assembly) is not included in B8720BC.
Not installed when the /NC option is specified.
Front TR Assembly
*
B8720BF
DCVDI Terminal
Board
B8720MJ
CN1 CN2
24V DI Input Board
B8720TQ
Module Assembly B8720BN
PCB Assembly
B8720EH
DI Power Board
B8720TL
Rev.02 or more
CN1
CN1
CN2
To Base Plate
CN2
* The Front TR Assembly (push terminal assembly) is not included in B8720BN.
Not installed when the /NC option is specified.
Schematic Diagram
5-12
5.8 Schematic Diagram of 8-CH, Medium-Speed
Analog Output Module (MX120-VAO-M08)
RECT Cable
Connecter
A1721JD
AO Power Board (-VAO)
B8720TX
CN3
To Base Plate
Ch1 to 4
CN1
CN2
Ch5 to 8
RECT Cable
Connecter
A1721JD
CN1
CN2
AO CTRL Board (-VAO)
B8720TY
SM MX100-01E
5.9 Schematic Diagram of 8-CH, Medium-Speed
PWM Output Module (MX120-PWM-M08)
RECT Cable
Connecter
A1721JD
PWM CTRL Board
B8720MA
To Base Plate
CN101
Ch1 to 4
CN1
Ch5 to 8
CN102
RECT Cable
Connecter
A1721JD
CN1
CN102
PWM Power Board
B8720MB
1
2
3
4
5
6
7
SM MX100-01E
5-13
5-14
5.10 Schemaic Diagram of 10-CH, Medium-Speed
Digital Output Module (MX125-MKC-M10)
RECT Cable
Connecter
A1721JD
DO Power Board
B8720TN
CN1
To Base Plate
Ch1 to 5
CN3
CN2
Ch6 to 10
RECT Cable
Connecter
A1721JD
CN2
DO Relay Board
B8720TP
CN1
SM MX100-01E
Chapter 6 Customer Maintenance Parts List
6.1 MX100 Main Module Customer Maintenance
Parts List
1
2
3
4
5
6
7
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Copyright Apr. 2003(YK).4th Edition:Nov.2006(YK)
CMPL MX100-01E
Yokogawa Electric Corporation
SM MX100-01E
6-1
6.1 MX100 Main Module Customer Maintenance Parts List
Main Module
37 36
2
1
3 4 5 6 7 8 9
35
32 33 42 34
10
11 12 13
14 15 16 17
30
21 22
18 19 20
41 40 39 38
23 24
26 27 28
25
29
31
6-2
SM MX100-01E
6.1 MX100 Main Module Customer Maintenance Parts List
Main Module
6
7
8
9
10
Item
1
2
3
4
5
11
12
13
14
15
16
17
18
19
20
26
27
28
29
30
31
32
33
34
35
21
22
23
24
25
36
37
38
39
40
41
42
Part No.
B8722CE
B8722CJ
B8722EJ
B8722DQ
B8722CH
B8722DE
B8722EL
B8722EK
B8722ET
B8722CC
B9968GU
B8722TA
B8722TB
B9988DL
B8722TC
B9900BR
B8722DC
B9988DL
B8722EN
B8722ZC
B9988DL
B8722TD
B8722ZA
Y9406LK
B8722CD
B8724ZA
B9968GU
B8722DN
Y9406LS
B8722EH
B8722DF
B8722DR
B8722DM
B8722CL
B8722CK
B8722EM
B8722DA
B8722TE
E9655FX
B8722DV
B9900SG
B8720HH
Note:
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
(CMP)
Description
Bezel Assembly
Filter
Bracket
Cap
CPU Bezel
Door
Spring
Bracket
Bracket
CPU Assembly
Shield Finger
CPU Board
Memory Board
Screw
Display Board
Battery Assembly
Adapter
Screw
Bracket
Sumicard
Screw
Inlet Board (not -W)
Wire Assembly
B,H,Screw.M4x6 (with toothed lockwasher)
Power Assembly
AC Power Assembly
Shield Finger
Heat Think
B,H,Screw.M4x6
Spring
Latch
Foot
CPU Back Plate
Label
Label
Screw
CPU Case
Power Screw Board (-W)
Screw (-W)
TR Cover (-W)
Screw (-W)
Stud
1
2
3
4
5
6
7
SM MX100-01E
6-3
6.2 MX100 Main Module Standard Accessories
Standard Accessories
1
7
2
3
8
5
4
9
6
10
6-4
Item
1
2
3
4
5
6
7
8
Part No.
A1073WD
A1253JZ
A1074WD
A1009WD
A1054WD
A1024WD
A1064WD
IM MX100-02E
IM MX100-71E
Qty
1
1
1
1
1
1
1
1
1
IM MX100-72E 1
Description
Power Supply Code
Power Supply Code
Power Supply Code
(Suffix code -D, UL.CSA standard)
(Suffix code -F, VDE standard)
(Suffix code -Q, BS standard)
(select)
Power Supply Code
Power Supply Code
(Suffix code -R, AS standard)
(Suffix code -H, CCC standard)
MX100 Data Acquisition Unit Operation Guide
Precautions on the Use of the MX100 Data Acquisition Unit
MX100 Data Acquisition Unit Installation and Connection Guide
9
10
B8722XH
MX180
1
1
MX100 Manual CD-ROM
MX100 Standard Softwear
Note: * For use in Japan only, Suffix code-M
CMP
SM MX100-01E
6.3 MW100 Main Module Customer Maintenance
Parts List
1
2
3
4
5
6
7
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Yokogawa Electric Corporation
Copyright Jul. 2005 (YK). 3rd Edition: Nov. 2006 (YK)
CMPL 04M10B01-01E
SM MX100-01E
6-5
6.3 MW100 Main Module Customer Maintenance Parts List
Complete Set
MAIN MODULE
1
DC POWER
2
1
5
4
7
6
7
5
6
7
2
3
4
Item Part No.
1 B8724BA
B8724BB
B8724BC
B8724BD
B8724BE
B8724BF
B8724BG
B8724BH
B8724BJ
B8724BG
B8724BH
B8724BJ
-
-
B8724AB
B8720HH
B8724EF
B9988DL
1
1
1
1
1
(1)
(1)
(2)
Qty
1
1
1
1
1
1
1
1
1
1
3
Description
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Module Assembly
Power
1
1
1
1
1
2
2
1
2
3
3
3
MS CODE
Cord
D,F,H,M,Q,R
D,F,H,M,Q,R
D,F,H,M,Q,R
W
W
W
D,F,H,M,Q,R
D,F,H,M,Q,R
D,F,H,M,Q,R
W
W
W
Module Assembly
Module Assembly
Name Plate
Label
Label ( /C3)
Stud (Element Assembly) (see page 6-8)
Bracket
Screw
(Accessories) (see page 6-10)
C2
-
C3
C2
-
C3
C2
Option
-
C3
C2
-
C3
(select)
(see page 6-7)
Note:
(CMP)
6-6
SM MX100-01E
6.3 MW100 Main Module Customer Maintenance Parts List
Module Assembly
1
2
7
MAIN MODULE
AC POWER
3
5
6
13
12
10 9
6
7
4
5
10
11
8
9
12
Item Part No.
Qty
1 B8724CA
B8724CB
B8724CC
B8724CD
B8724CE
1
1
1
1
1
2
3
13
B8724CF
B8724CG
B8724CH
B8724CJ
B8724CG
B8724CH
B8724CJ
B8724DA
B8724CR
B8724CS
Y9306LS
B8722EM
B8722DR
B8724DM
B8724DN
Y9406LS
B8724DJ
B8724DK
B8724DL
B8722DV
B8724DP
B9900SG
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
11
8
6
4
Description
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Element Assembly
Power
1
1
1
1
1
1
2
2
2
3
MS CODE
Element Assembly
Element Assembly
3
3
Case
Bezel Assembly ( *1,*2,*3,*4,*5,*6)
Bezel Assembly ( *7,*8,*9,*10,*11,*12)
Cord
D,F,H,M,Q,R
D,F,H,M,Q,R
D,F,H,M,Q,R
W
W
W
D,F,H,M,Q,R
D,F,H,M,Q,R
D,F,H,M,Q,R
W
W
W
(select)
Option
-
C3
C2
-
C3
C2
-
C3
C2
-
C3
C2
(see page 6-9)
*6
*7
*8
*9
*10
*1
*2
*3
*4
*5
*11
*12
Screw
Screw
Foot
Label ( *1,*2,*3,*4,*5,*6)
Label ( *7,*8,*9,*10,*11,*12)
(select)
Screw
Cover ( *1,*3,*4,*6,*7,*9,*10,*12)
Cover ( *1,*4,*7,10)
Cover
TR Cover ( *4,*5,*6)
(select)
TR Cover ( *7,*8,*9,*10,*11,*12)
Screw ( *4,*5,*6,*7,*8,*9,*10,*11,*12)
Note:
(CMP)
(select)
(see page 6-8)
SM MX100-01E
6-7
1
2
3
4
5
6
7
6.3 MW100 Main Module Customer Maintenance Parts List
4
Element Assembly
9 21 20
5 6 7 8
1 34 10 2 12 3
6-8
35 33 24 15 14
25
28
27
31 32
11
22
20
21
22
23
24
16
17
18
19
11
12
13
14
15
5
6
7
8
Item Part No. Qty
1
2
3
4
B8724DG
B8722EH
B8722DF
B8724CL
B8724CM
1
1
1
1
1
9
10
B8724CN
B8724EA
B8724TA
B8724TB
B8724TC
B8724TK
B8724TJ
Y9306LS
B8724CP
B8724CQ
1
1
3
1
1
1
1
1
1
1
Y9306LS
Y9308LS
B8724DC
B9900BR
B8724TD
B8722EN
B9988DL
B8722TD
B8722TE
B8724TH
B8722ZA
B8722ZB
Y9406LK
B9988DL
B8724ZC
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
30 29 17 16 13 23 18
19
26
Description
Back Plate
Spring
Lacth
CPU Assembly (*1,*4,*7,*10)
CPU Assembly (*2,*5,*8,*11)
(select)
CPU Assembly (*3,*6,*9,*12)
Bracket Assembly
CPU Board Assembly
Memory Board Assembly
Driver Board Assembly (*1,*4,*7,*10)
RS422A Driver Board (*2,*5,*8,*11)
RS232C Driver Board (*3,*6,*9,*12)
Screw
Power Assembly (*1,*2,*3,*4,*5,*6)
Power Assembly (*7,*8,*9,*10,*11,*12)
Screw
Screw
Adaptor
Battery Assembly
Display Board Assembly
Bracket
Screw
AC Power Inlet Board (*1,*2,*3)
AC Power TERM Board (*4,*5,*6)
DC Power TERM Assembly (*7,*8,*9,*10,*11,*12)
Wire Assembly
Wire Assembly (*1,*2,*3,*4,*5,*6)
Screw
Screw
SUMICARD
30
31
32
33
34
35
25
26
27
28
29
Item Part No. Qty Description
B8724ZE
E9655FX
B8724TG
Y9306LS
B8724TF
1
3
1
2
1
SUMICARD
Screw (*4,*5,*6,*7,*8,*9,*10,*11,*12)
External Board Assembly
Screw
RS422A Board Assembly (*2,*5,*8,*11)
B8724TE
B9988DL
Y9306LS
B8724ZD
B8720HH
B8724EG
1
1
1
1
1
1
RS232C Board Assembly (*3,*6,*9,*12)
Screw (*2,*3,*5,*6,*8,*9,*11,*12)
Screw (*2,*3,*5,*6,*8,*9,*11,*12)
SUMICARD (*2,*3,*5,*6,*8,*9,*11,*12)
Stud
Bracket (*2,*3,*5,*6,*8,*9,*11,*12)
Note:
*1
*2
*3
*4
*5
*6
*7
*8
*9
*10
*11
*12
Power
1
1
1
1
1
3
3
3
2
2
1
2
(CMP)
MS CODE
Cord
D,F,H,M,Q,R
D,F,H,M,Q,R
D,F,H,M,Q,R
W
W
W
D,F,H,M,Q,R
D,F,H,M,Q,R
D,F,H,M,Q,R
W
W
W
Option
-
C3
C2
-
C3
C2
-
C3
C2
-
C3
C2
SM MX100-01E
9 7
1
6.3 MW100 Main Module Customer Maintenance Parts List
Bezel Assembly
10
2
3
6
8
5
1
2
3
4
5
6
7
7
8
5
6
9
10
Item Part No.
1 B8724CT
B8724CU
2
3
4
B8724DE
B8724EE
B8722EL
B8724CW
B8724DF
B8724CV
B8724ED
B8722DQ
B8722EJ
1
1
1
1
1
1
Qty
1
1
1
1
1
Description
Bezel (MW100- -1)
Bezel (MW100- -2, 3)
Door
Bracket
Spring
Key Top
Lens
Filter
Bracket
Cap
Bracket
(select)
Note:
(CMP)
SM MX100-01E
6-9
6-10
6.4 MW100 Main Module Standard Accessories
12
1
2
13
3
14
4
15
5
16
6
17
7
18
8
9
19
10
11
SM MX100-01E
SM MX100-01E
11
12
13
14
15
8
9
6
7
10
16
17
18
19
Item
1
2
3
4
5
Part No.
Qty
A1073WD
A1253JZ
1
1
A1074WD
A1009WD
A1054WD
1
1
1
A1024WD
A1064WD
B8724XA
B9991MZ
B8724EF
B9988DL
-
B8724YG
B9988YA
B9988YB
B9988YC
B9988YD
B9988YE
B9988YJ
-
2
1
1
1
1
1
1
1
1
1
1
1
1
6.4 MW100 Main Module Standard Accessories
Description
Power Supply Cord
3P-2P Adapter
( -1M) (UL,CSA standard) *
Power Supply Cord ( -1D) (UL,CSA standard)
Power Supply Cord ( -1F) (VDE standard)
Power Supply Cord ( -1Q) (BS standard)
Power Supply Cord ( -1R) (SAA standard)
Power Supply Cord ( -1H) (GB standard)
CD-ROM for Manuals
CD-ROM for MW Viewer
Bracket
Screw
Manuals
AC Adapter Assembly ( -2)
Power Supply Cord ( -2D) (UL,CSA standard)
Power Supply Cord ( -2F) (VDE standard)
Power Supply Cord ( -2R) (SAA standard)
Power Supply Cord ( -2Q) (BS standard)
Power Supply Cord ( -2M) (UL,CSA standard)
Power Supply Cord ( -2H) (GB standard)
(select)
(select)
Note: * For use in Japan only
(CMP)
1
2
3
4
5
6
7
6-11
6.5 MX110 Analog Input Module Customer
Maintenance Parts List
Model MX110-UNV-M10/NC
Model MX110-UNV-M10
MX110-V4R-M06
Model MX110-UNV-H04
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Copyright Apr. 2003(YK).6th Edition:Nov.2006(YK)
CMPL MX110-01E
Yokogawa Electric Corporation
6-12
SM MX100-01E
6.5 MX110 Analog Input Module Customer Maintenance Parts List
4-CH, High-Speed Universal Input Module (MX110-UNV-H04)
Analog input module MX110-UNV-H04
1
4 3 2
ANALOG INPUT
23
22 8 7
6 5
18
21
1
2
3
4
5
6
7
20
13 11 12 13 12 14 15
16 17
SM MX100-01E
10 9
30
27
24
28
29
26
25
19
6-13
6.5 MX110 Analog Input Module Customer Maintenance Parts List
Analog input module MX110-UNV-H04
Part No.
B8720GA
B8722EM
B8720CG
B8720DC
B8720TH
B8720CA
A1840JT
B8720AY
B8720FA
B8722EM
B8720TB
B8720TC
B8720JH
B8720TA
B8720DL
B8722EH
B8722DF
B8722DR
Y9306LS
B8720HH
-
B8720AK
Y9325LS
B8720JK
B8720JL
B8720JA
B8720JB
B8720JC
B8720HA
B8720HB
21
22
23
24
25
16
17
18
19
20
26
27
28
29
30
11
12
13
14
15
8
9
6
7
10
Item
1
2
3
4
5
1
4
4
1
1
1
2
2
1
1
1
1
2
7
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
1
4
Description
Label
Screw
Case
Plate
H04 RJC Board
Bezel
Terminal
Label
TR Cover
Screw
H04 Input CTRL Board
H04 Input AD Board
Gel Sheet
H04 Input PWR Board
Module Back Plate
Spring
Latch
Foot
Screw
Stud
Name Plate
Label
Screw
Foot
Foot
Module Sheet
Module Sheet
Module Sheet
Bracket
Bracket
Note:
(CMP)
6-14
SM MX100-01E
6.5 MX110 Analog Input Module Customer Maintenance Parts List
10-CH, Medium-Speed Universal Input Module (MX110-UNV-M10 and MX110-
UNV-M10/NC, MX110-V4R-M06)
Analog input module MX110-UNV-M10, MX110-UNV-M10/NC
& MX110-V4R-M06
24 23
5 4 3 2
ANALOG INPUT
1
6
14 13 12 11 10
9 8 7
28
29
27
1
2
3
4
5
6
7
22
33 31 17 32 30 18 19
26
20 21
16 15
25
SM MX100-01E
6-15
6.5 MX110 Analog Input Module Customer Maintenance Parts List
Analog input module MX110-UNV-M10, MX110-UNV-M10/NC
& MX110-V4R-M06
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
Qty
1
1
1
1
1
7
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
Item
1
13
14
15
10
11
12
B8720TJ
B8720TF
B8720ME
B8720AZ
B8720AW
B8720CD
B8722EM
B8720FB
B8720FF
B8722EM
18
19
16
17
25
26
27
28
29
20
21
22
23
24
B8720TE
B8720MD
B8720TD
B8720MC
B8720DL
B8722EH
B8722DF
B8722DR
B8720CE
B8720AC
Y9306LS
B8720HH
-
B8720AK
Y9312LS
30
31
32
33
Note:
B8720JA
B8720JB
B8720HA
B8720HB
(CMP)
Part No.
B8720GB
B8720GH
B8722EM
B8720CG
B8720DG
B8720CB
B8720BE
B8720BT
B8720HC
Y9308JB
B9988DL
Description
Label ( -M10)
Label ( -M06)
Screw
Module Case
Plate
(select)
Bezel
Front TR Assembly (not /NC) ( -M10)
Front TR Assembly ( -M6)
Bracket
Screw
Screw
(select)
M10 RJC Board ( -M10)
M10 Terminal Board ( -M10)
4WRTD Terminal Board ( -M06)
Label ( -M10)
Label ( -M06)
(select)
Panel
Screw
TR Cover ( -M10)
TR Cover ( -M06)
Screw
(select)
(select)
M10 Scanner board ( -M10)
4WRTD Scanner board ( -M06)
M10 Input CTRL board ( -M10)
4WRTD CTRL board ( -M06)
Module Back Plate
(select)
(select)
Spring
Latch
Foot
Panel ( /NC)
Label ( /NC)
Screw
Stud
Name Plate
Label
Screw
Module Sheet
Module Sheet
Bracket
Bracket
6-16
SM MX100-01E
6.6 MX112 Strain Input Module Customer
Maintenance Parts List
MX112-B12-M04
MX112-B35-M04
1
2
3
4
5
6
7
MX112-NDI-M04
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Yokogawa Electric Corporation
Copyright Jan. 2005 (YK). 3rd Edition: Nov. 2006 (YK)
CMPL MX112-01E
SM MX100-01E
6-17
6.6 MX112 Strain Input Module Customer Maintenance Parts List
28 29
Complete Set (1-1)
MX112-B12-M04, MX112-B35-M04
32
10
27 26 25 28 30 31 11
34
1
8 2 3 9 4 7 6 5
33
20 17 15 13 16 14 24 19 12 18 23 22 21
6-18
SM MX100-01E
6.6 MX112 Strain Input Module Customer Maintenance Parts List
Complete Set (1-2)
MX112-B12-M04, MX112-B35-M04
31
32
33
34
27
28
29
30
22
23
24
25
26
7
8
5
6
17
18
19
20
21
12
13
14
15
16
9
10
11
Item Part No.
1 B8720BR
2
3
4
B8720BS
B8720CH
B8722EM
B8720TU
B8720TT
Y9308JB
B8720HC
B9988DL
B8720AF
B8720AG
B8720AX
B8720BJ
B8720BK
B8720EE
B8720TR
B8720TS
B8720JA
B8720JB
B8720HA
B8720HB
Y9306LS
B8720DL
Y9306LS
B8722DF
B8722EH
B8720HH
B8720JH
B8720CG
B8720DG
B8720CB
B8722EM
B8720FE
B8720GE
B8720GF
B8722DR
Y9312LS
-
B8720AK
1
1
1
2
1
2
1
1
1
1
1
1
2
1
Note:
1
2
1
1
1
1
1
1
1
1
Qty
1
1
1
2
1
1
5
1
2
1
1
1
1
1
1
(CMP)
Description
Front TR Assembly ( -B12)
Front TR Assembly ( -B35)
(select)
Panel
Screw
STR CRP TM 120 board ( -B12)
(select)
STR CRP TM 350 board ( -B35)
Screw
Bracket
Screw
Label ( -B12)
(select)
Label ( -B35)
Label
Module Assembly ( -B12)
Module Assembly ( -B35)
PCB Assembly
(select)
Strain CTRL Board
STR Clamp Scan Board
Module Sheet
Module Sheet
Bracket
Bracket
Screw
Module Back Plate
Screw
Latch
Spring
Stud
Gel Sheet
Case
Plate
Bezel
Screw
TR Cover
Label ( -B12)
Label ( -B35)
Foot
Screw
Name Plate
Label
(select)
1
2
3
4
5
6
7
SM MX100-01E
6-19
6.6 MX112 Strain Input Module Customer Maintenance Parts List
23 20 24 18
Complete Set (2-1)
MX112-NDI-M04
1
17 16 19 21
STRAIN INPUT
22 2
26
MODEL
MX1
12-NDI
-M04
STYLE
SUFFIX
NO.
07C012347 in
Japan
Made
O L
MAX CH
MAX T
O connector
30V
30V
The shell of tha
Is In contact with the ground terminal.
172608
25
11 8 6 4 7 5 15 10 3 9 14 13 12
6-20
SM MX100-01E
6.6 MX112 Strain Input Module Customer Maintenance Parts List
Complete Set (2-2)
MX112-NDI-M04
21
22
23
24
25
16
17
18
19
20
11
12
13
14
15
8
9
6
7
10
3
4
1
2
5
Item Part No.
B8720BL
B8720EF
B8720TR
B8720TV
B8720JA
B8720JB
B8720HG
B8720HB
Y9306LS
B8720DL
Y9306LS
B8722DF
B8722EH
B8720HH
B8720JH
B8720CG
B8720HF
B8720BU
B8722EM
B8720DS
B8720GC
B8722DR
Y9325LS
Y9306LS
-
26 B8720AK
1
1
1
2
1
1
1
2
5
1
Qty
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
1
Note:
(CMP)
Description
Module Assembly
PCB Assembly
Strain CTRL Board
STR NDIS Scan Board
Module Sheet
Module Sheet
Bracket
Bracket
Screw
Module Back Plate
Screw
Latch
Spring
Stud
Gel Sheet
Case
Bracket
Terminal Assembly
Screw
Bezel
Label
Foot
Screw
Screw
Name Plate
Label
1
2
3
4
5
6
7
SM MX100-01E
6-21
6.7 MX115 Digital Input Module Customer
Maintenance Parts List
Model MX115-D05-H10/NC
MX115-D24-H10/NC
DIGIT
AL INPUT
Cable 80 C
MODEL
MX1
15-D24
-H10/NC
STYLE
SUFFIX
NO.
07C012345
Made in Japan
172608
Model MX115-D05-H10
MX115-D24-H10
DIGIT
AL INPUT
Cable 80 C
8
9
7
10
11
12
13
14
15
5
6
2
3
1
4
7
8
9
10
11
12
13
14
15
5
6
2
3
1
4
MODEL
MX1
15-D24
-H10
STYLE
SUFFIX
NO.
07C012346
Made in Japan
172608
6-22
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Copyright Apr. 2003(YK).4th Edition:Nov.2006(YK)
CMPL MX115-01E
Yokogawa Electric Corporation
SM MX100-01E
6.7 MX115 10-CH, High-Speed Digital Input Module Customer Maintenance Parts List
MX115-D05-H10 and MX115-D05-H10/NC
Digital input Module MX115-D05-H10, MX115-D05-H10/NC
MX115-D24-H10, MX115-D24-H10/NC
23 22
5 4 3 2
DIGIT
AL INPUT
1
33
26
27
13 12 11 10
6
9 8 7
MODEL
MX1
15-D24
-H10
STYLE
SUFFIX
NO.
07C012346
Made in Japan
172608
21
1
2
3
4
5
6
7
32 30 16 28 31 29 17 18
25
19 20
15 14
24
SM MX100-01E
6-23
6.7 MX115 10-CH, High-Speed Digital Input Module Customer Maintenance Parts List
15
16
17
18
19
20
21
22
28
29
30
31
32
23
24
25
26
27
33
Digital input Module MX115-D05-H10, MX115-D05-H10/NC
MX115-D24-H10, MX115-D24-H10/NC
Item
1
2
3
4
Part No.
B8720GD
B8720GJ
B8722EM
B8720CG
B8720DG
Qty
1
1
1
1
1
Description
Label ( -D05)
Label ( -D24)
Screw
Case
Plate
(select)
7
8
9
5
6
10
11
12
13
14
B8720CB
B8720BF
B8720HC
Y9308JB
B9988DL
B8720MJ
B8720AZ
B8720CD
B8722EM
B8720FD
B8720FG
B8722EM
B8720TM
B8720TQ
B8720TL
B8720DL
B8722EH
B8722DF
B8722DR
B8720CE
1
1
1
2
1
1
2
1
2
1
1
1
1
1
1
1
2
1
1
1
Bezel
Front TR Assembly (not /NC)
Bracket
Screw
Screw
DCVDI Terminal Board
Label
Panel
Screw
TR Cover ( -D05)
(select)
TR Cover ( -D24)
Screw
DI Input board ( -D05)
24VDI Input board ( -D24)
DI Power board
(select)
Module Back Plate
Spring
Latch
Foot
Panel (/NC)
B8720AC
Y9306LS
B8720HH
-
B8720AK
B8720JL
B8720JA
B8720JB
B8720HA
B8720HB
1
7
1
1
1
1
1
1
1
1
Label (/NC)
Screw
Stud
Name Plate
Label
Foot
Module Sheet
Module Sheet
Bracket
Bracket
Y9312LS
Note:
1 Screw
(CMP)
6-24
SM MX100-01E
6.8 MX120 Output Module Customer Maintenance
Parts List
(MX120-VAO-M08, MX120-PWM-M08)
MX120-VAO-M08
Cable 85 C
7
8
9
10
11
12
13
14
15
5
6
2
3
1
4
7
8
9
10
11
12
13
14
15
5
6
2
3
1
4
ANALOG OUTPUT
MODEL
MX120-V
-M08
AO
STYLE
SUFFIX
NO.
07C012345
Made in Japan
172608
MX120-PWM-M08
PWM OUTPUT
1
2
3
4
5
6
7
Cable 85 C
7
8
9
10
11
12
13
14
15
5
6
2
3
1
4
2
3
1
5
6
4
7
8
9
10
11
12
13
14
15
MODEL
MX120-PWM
-M08
STYLE
SUFFIX
NO.
07C012346
Made in Japan
172608
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Copyright Jan. 2005 (YK). 2nd Edition: Nov. 2006 (YK)
CMPL MX120-01E
Yokogawa Electric Corporation
SM MX100-01E
6-25
6.8 MX120 8-CH, Medium-Speed Output Module Customer Maintenance Parts List
Complete Set (1)
MX120-VAO-M08, MX120-PWM-M08
1
20 24 19 18 17 16 15 25
27
ANALOG OUTPUT
22 23 2
21
26
28
MODEL
MX120-V
-M08
STYLE
SUFFIX
NO.
07C012345
AO
Made in Japan
172608
5
4
3
1
2
7
6
8
13
14
15
11
12
9
10
7
8
13
14
15
11
12
9
10
3
4
1
2
6
5
9
8
6 4 7 5 14 10 3 9 13 12 11
6-26
SM MX100-01E
6.8 MX120 8-CH, Medium-Speed Output Module Customer Maintenance Parts List
Complete Set (2)
MX120-VAO-M08, MX120-PWM-M08
21
22
23
24
25
26
27
28
12
13
14
9
10
7
8
11
15
16
17
18
19
20
4
5
6
Item Part No.
1 B8720BP
2
3
B8720BQ
B8720EJ
B8720EK
B8720TX
B8720MA
B8720TY
B8720MB
B8720JA
B8720JB
B8720HA
B8720HB
Y9306LS
B8720DL
B8722DF
B8722EH
B8720HH
B8720JH
B8720JH
B8720CG
B8720DC
B8720CC
Y9320LS
A1721JD
B8720FJ
1
1
1
1
1
7
1
1
1
1
Qty
1
1
1
1
1
1
2
1
1
1
3
4
1
1
1
B8720FH
B8722EM
B8720GK
B8720GL
B8722DR
1
1
1
1
2
Description
Module Assembly ( -VAO)
Module Assembly ( -PWM)
PCB Assembly ( -VAO)
PCB Assembly ( -PWM)
AO Power Board ( -VAO)
(select)
(select)
(select)
PWM CTRL Board ( -PWM)
AO CTRL Board ( -VAO)
PWM Power Board ( -PWM)
Module Sheet
Module Sheet
(select)
Bracket
Bracket
Screw
Module Back Plate
Latch
Spring
Stud
Gel Sheet ( -VAO)
Gel Sheet ( -PWM)
Case
(select)
Plate
Bezel
Screw
RECT Cable Connecter
TR Cover ( -VAO)
(select)
TR Cover ( -PWM)
Screw
Label ( -VAO)
Label ( -PWM)
Foot
(select)
B8720AZ
B8722EM
-
B8720AH
B8720AJ
Note:
1
1
1
1
1
(CMP)
Label
Screw
Name Plate
Label
Label
1
2
3
4
5
6
7
SM MX100-01E
6-27
6-28
6.9 MX125 Digital Output Module Customer
Maintenance Parts List
DIGIT
AL OUTPUT
Cable 80 C
7
8
9
10
11
12
13
14
15
5
6
2
3
1
4
5
6
7
2
3
1
4
8
9
10
11
12
13
14
15
MODEL
MX125-MKC
-M10
STYLE
07C012346
NO.
Made in Japan
172608
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Copyright Apr. 2003(YK).3rd Edition: Nov.2006(YK)
CMPL MX125-01E
Yokogawa Electric Corporation
SM MX100-01E
SM MX100-01E
6.9 MX125 10-CH, Medium-Speed Digital Output Module Customer Maintenance Parts List
Digital output module MX125-MKC-M10
1
4 3 2
DIGIT
AL OUTPUT
18
7 6
25
5
MODEL
MX125-MKC
-M10
STYLE
SUFFIX
NO.
07C012346
Made in Japan
172608
15
17
1
2
3
4
5
6
7
22 20 10 23 21 19 11 12 16
13 14
9 8
24
6-29
6.9 MX125 10-CH, Medium-Speed Digital Output Module Customer Maintenance Parts List
Digital Ouyput Module MX125-MKC-M10
16
17
18
19
20
11
12
13
14
15
21
22
23
24
25
8
9
6
7
10
Item
1
2
3
4
5
1
1
1
1
1
1
1
1
1
2
1
7
1
1
1
Qty
1
1
1
1
1
2
2
1
1
1
Part No.
B8720GC
B8722EM
B8720CG
B8720DC
B8720CC
A1721JD
B8720AZ
B8720FC
B8722EM
B8720TP
B8720TN
B8720DL
B8722EH
B8722DF
B8722DR
B8720HH
-
B8720AK
B8720JA
B8720JB
B8720HA
B8720HB
B8720JL
Y9306LS
Y9320LS
Note:
(CMP)
Description
Label
Screw
Case
Plate
Bezel
RECT Cable Conn
Label
TR Cover
Screw
DO Relay board
DO Power board
Module Back Plate
Spring
Latch
Foot
Stud
Name Plate
Label
Module Sheet
Module Sheet
Bracket
Bracket
Foot
Screw
Screw
6-30
SM MX100-01E
6.10 MX150 Base Plate Customer Maintenance
Parts List
9 8 7 6 5
2
1
4 3
10
11
8
9
Item
1
2
3
4
5
6
7
Part No.
B8722BC
B8722CG
B9946GZ
B8722EM
B8722EF
B8722EE
B8722ED
B8722EC
B8722EB
B8722EA
B8722TF
B8722TG
B8722TH
B8722TJ
B8722TK
B8722TL
Y9306LS
Y9306LS
Y9306LS
Y9306LS
Y9306LS
Y9306LS
B8722EU
B9988DL
B8722EW
B9988DL
1
1
1
1
1
1
Qty
2
1
2
2
Description
Holder Assembly
Holder Assembly
Screw
B.H.Screw,M3x8
Plate (-1)
Plate (-2)
Plate (-3)
Plate (-4)
Plate (-5)
Plate (-6)
(select)
1
1
1
1
1
1
Mother Board Assembly (-1)
Mother Board Assembly (-2)
Mother Board Assembly (-3)
Mother Board Assembly (-4)
Mother Board Assembly (-5)
Mother Board Assembly (-6)
1
2
6
7
4
5
2
3
B,H,Screw.M3x6 (-1)
B,H,Screw.M3x6 (-2)
B,H,Screw.M3x6 (-3)
B,H,Screw.M3x6 (-4)
B,H,Screw.M3x6 (-5)
B,H,Screw.M3x6 (-6)
Bracket
Screw
1 Bracket
2 Screw
(select)
(select)
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions.
Copyright Apr. 2003(YK).7th Edition:Nov.2006(YK)
CMPL MX150-01E
Yokogawa Electric Corporation
SM MX100-01E
6-31
1
2
3
4
5
6
7
6.11 10-CH Screw Terminal Block (772061)
Customer Maintenance Parts List
13 14 15
1
2 3 4
5 6 7 8
6-32
9 10 11 12
11
12
13
14
15
8
9
6
7
10
Item
1
2
3
4
5
Part No.
B9237AF
B9900SG
B9237AS
B9237AG
B9900SG
B8720DP
B8720CF
B8720TG
B8720TJ
B8720JD
B8720HD
B8720DN
Y9306LS
B8722EH
B8720DQ
1
1
1
1
1
1
1
1
1
1
Qty
1
2
1
1
1
Description
Terminal Cover Assembly
Screw
Name Plate
Terminal Cover
Screw
Terminal Door
Terminal Cover
M10 Screw Terminal Board
M10 RJC Board
Sheet
Bracket
Terminal Base
B,H,Screw.M3x6
Spring
Latch
Note:
· Parts marked with a symbol are Customer Maintenance Parts (CMP) .
· The contents of this CMPL are subject to change without prior notice as a result
of confinuing inprovements to the instrument’s performance and functions.
Copyright Apr. 2003(YK).1st Edition:Apr.2003(YK)
CMPL 772061-01E
Yokogawa Electric Corporation
SM MX100-01E
6.12 Plate with Clamp Terminals (772063) Customer
Maintenance Parts List
1 2 3 4
5 6 7
1
2
3
4
5
6
7
5
6
7
Item
1
2
3
4
Part No.
B8722EM
B8720DK
B8720ZA
B8720ZB
B1010BS
B8722EM
B8720CE
B1010BS
Qty
2
1
1
1
2
2
1
2
Description
Screw
Conn Cover
Cable Assembly (0.5m)(-050)
Cable Assembly (1.0m)(-100)
Tapping Screw
Screw
Panel
Tapping Screw
(select)
Note:
· Parts marked with a symbol are Customer Maintenance Parts (CMP) .
· The contents of this CMPL are subject to change without prior notice as a result
of confinuing inprovements to the instrument’s performance and functions.
Copyright Apr. 2003(YK).2nd Edition:Sep.2003(YK)
CMPL 772062-01E
Yokogawa Electric Corporation
SM MX100-01E
6-33
Chapter 7 Procedures for Disassembly
7.1 Disassembling the MX150 Base Plate
1.
Loosen the screws indicated by the arrow in the figure below. The screws cannot fall out. Loosen the screws completely.
2.
Pull the module out while pulling the yellow latch on the rear panel of the MX150 in the direction of the arrow, then remove the module.
1
2
3
4
5
6
7
Latch
Note
The MX100’s rear panel is facing upward in the figure below, but when you actually perform this procedure it is easier to remove the module when oriented as shown in the above figure.
When removing all modules, it is easier to do so if you remove the modules on the ends last.
CAUTION
Pull each module straight out when removing. Pulling a module at an angle may damage the connector pins.
All modules removed
Cautions When Assembling the MX150 Base Plate
When attaching modules to a Base Plate on which no modules are currently attached, it is easier and safer to first attach the outer modules for stability, then attach the remaining modules. If the Base Plate is attached to a DIN rail, the order in which modules are attached is irrelevant.
SM MX100-01E
7-1
7-2
7.2 Disassembling the MX110 Analog Input Module
7.2.1 Disassembling the MX110-UNV-H04
Open the TR Cover
1.
Loosen the screw indicated by the upper arrow in the figure below with a flat head screwdriver (the screw will not fall out from the TR Cover, so loosen the screw completely).
2.
While pushing the indentation indicated by the lower arrow in the figure below, lift the TR Cover upward and remove.
Remove the Terminals
3.
Remove the four terminals indicated by the arrows in the figure below (you can pull them out by hand).
SM MX100-01E
7.2 Disassembling the MX110 Analog Input Module
Remove the Bezel
4.
Push in the tabs indicated by the arrow in the figure below, then remove the
Bezel.
Note
If you free the tabs one by one, it is easier to remove the Bezel.
Remove the H04 RJC Boards
5.
Remove the four H04 RJC Boards indicated by the arrows in the figure below.
Note
Please take note to replace boards in the same positions when reassembling.
1
2
3
4
5
6
7
H04 RJC Board
Boards removed (when reassembling, insert them into their original positions)
SM MX100-01E
7-3
7.2 Disassembling the MX110 Analog Input Module
Remove the Plate
Plate
6.
Free the tabs indicated by the arrows in the figure below with a pair of tweezers (2 on the left and right sides for a total of 4).
7.
Lift up the upper and lower parts of the Plate in the figure above, then pull the
Plate out being careful not to touch the 2 printed circuit boards.
Unit with the Plate removed
Plate
Printed circuit boards
7-4
SM MX100-01E
7.2 Disassembling the MX110 Analog Input Module
Remove the Module Case
8.
Free the tabs indicated by the arrows in the figure below with a pair of tweezers, then pull out the Module Case and Module Back Plate.
Module Case
Module Back Plate
9.
Remove the Module Case and the Module Back Plate.
1
2
3
4
5
6
7
Remove the Module Back Plate
10.
Remove the 4 screws and 1 stud as shown in the figure below.
SM MX100-01E
7-5
7.2 Disassembling the MX110 Analog Input Module
11.
Remove the Module Back Plate.
Module Back Plate removed
(the center connectors seem to be coming free, but actually at this point they are totally connected.)
12.
Remove the two screws as indicated by the arrows in the figure below.
7-6
13.
Remove the connectors in the figure in step 11, then remove the H04 Input CTRL
Board + AD Board and the H04 Input PWR Board + AD Board.
Also remove the fittings for the H04 Input CTRL Board and the H04 Input PWR
Board. The plastic plate and H04 are affixed to the IC on the top of the board with adhesive and cannot be removed.
SM MX100-01E
7.2 Disassembling the MX110 Analog Input Module
Remove the H04 Input AD Board from the H04 Input PWR Board
14.
Remove the two connectors as indicated by the arrows in the figure below. In this case, if you remove only the connectors on one side the connector pins may bend, so you should remove the connectors on both sides simultaneously. To do so, push the lower side of the board in the figure below, then carefully and slowly lift both edges of the board on the upper side alternately to remove.
The H04 Input AD Board and the H04 Input PWR Board are separated.
Unit with the H04 Input AD Board from the H04 Input PWR Board removed
1
2
3
4
5
6
7
Remove the H04 Input AD Board from the H04 Input CTRL Board
15.
In the same manner as in step 16, remove the H04 Input AD Board from the H04
Input CTRL Board.
Cautions during Reassembly
• When reassembling the H04 Input PWR Board and the H04 Input AD Board, make sure to correctly position the connector pins when pushing in (if you push in the boards in the wrong position, fire can result). Take the same precautions when assembling the H04 Input CTRL Board + AD Board and the H04 Input PWR Board + AD Board.
• When attaching the Module Case to a module, insert it as indicated by the arrows in the figure below.
• When attaching the Bezel, ensure that the H04 RJC Board does not come loose from its connectors.
After attaching it, examine the space for the Bezel Terminal, and check that the H04
RJC Board is connected. If not, remove the Bezel, and reattach the H04 RJC Board.
SM MX100-01E
7-7
7.2 Disassembling the MX110 Analog Input Module
7.2.2 Disassembling the MX110-UNV-M10
Opening the TR Cover
1.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Front TR Assembly (including the M10 Terminal Board. Only applies if the /NC option is not installed).
2.
Loosen the two screws indicated by the arrow in the figure below. The screws cannot fall out, so loosen them completely.
3.
Pull out the part indicated by the arrow in the figure below toward you as you look at the figure, and remove the Front TR Assembly. Then remove the screw.
Screw
Front TR Assembly removed
7-8
SM MX100-01E
7.2 Disassembling the MX110 Analog Input Module
Remove the Bezel
4.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Plate
5.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Module Case
6.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Module Back Plate
7.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Separate the MS Scanner Board and MS Input CTRL Board
8.
Follow the procedure in section 7.2.1, “Disassembling the MX110-UNV-H04.”
Cautions during Reassembly
When reassembling the M10 Scanner Board and the M10 Input CTRL Board, make sure to correctly position the connector pins when pushing in (if you push in the boards in the wrong position, fire can result).
1
2
3
4
5
6
7
SM MX100-01E
7-9
7.3 Disassembling the MX110 6-CH Medium-Speed
Four-Wire RTD Resistance Input Module
7.3.1 Disassembling the MX110-V4R-M06
1.
Remove the TR Cover, loosen the 2 screws shown in the figure below left, then remove the Front TR Assembly. Then remove the 1 screw shown in the below right.
Front TR Assembly
TR Cover removed
2.
Remove the 4 latches from the left and right sides of the Bezel.
Right side Left side
3.
Pull the Bezel in the direction of the arrow and remove it from the Module case.
Bezel Module case
7-10
SM MX100-01E
7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module
4.
Remove the Plate from the Module case.
Plate removed
5.
Remove the 4 latches from the left and right sides of the Module case.
Plate
1
2
3
4
5
6
7
6.
Pull the Module case in the direction of the arrow to remove it.
Module case removed
Module case Module case
SM MX100-01E
7-11
7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module
7.
Remove the stud and screw from the rear panel.
Rear panel
Stud
8.
Remove the 4 screws securing the Module back plate on the left and right sides.
9.
Remove the Module back plate.
Module back plate
7-12
SM MX100-01E
7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module
10.
Remove the 2 screws shown in the figure below.
Right side Left side
11.
The assembly separates into the 4 WRTD CTRL board and the 4 WRTD Scanner board.
4WRTD CTRL board 4WRTD Scabber board
1
2
3
4
5
6
7
SM MX100-01E
7-13
7.4 Disassembling the MX112 Medium-Speed
Strain Input Module
7.4.1 Disassembling the MX112-NDI-M04
1.
Remove the terminal cover, then remove the screw.
2.
Remove the 4 latches from the left and right sides of the Bezel.
3.
Pull the Bezel in the direction of the arrow and separate the Bezel and Module case.
Bezel
Removed
7-14
Module case
Bezel
SM MX100-01E
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
4.
Remove the 2 screws.
5.
Remove the Terminal Assembly.
6.
Remove the 2 screws, then remove the Bracket.
Blacket
Bracket removed
Terminal Assembly
1
2
3
4
5
6
7
7.
Remove the 4 latches from the left and right sides of the Module case.
SM MX100-01E
7-15
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
8.
Pull the Module case in the direction of the arrow to remove it.
9.
Remove the stud and screw.
10.
Remove the 4 screws from the left and right panels.
Stud
Screw
7-16
SM MX100-01E
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
11.
Remove the Module Back Plate.
Module Back Plate
12.
Remove the 2 screws shown in the figure.
1
2
3
4
5
6
7
13.
The assembly separates into the Strain CTRL board and the STR NDIS Scan
Board.
Strain CTRL Board STR NDIS Scan Board
SM MX100-01E
7-17
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
7.4.2 MX112-B12-M04, MX112-B35-M04
1.
Remove the 2 screws from the front panel then remove the Front TR Assembly.
Front panel
Front TR Assembly removed
Front TR Assembly
2.
Remove the screw.
3.
Remove the 4 latches from the left and right sides of the Bezel.
Right side Left side
7-18
SM MX100-01E
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
4.
Pull the Bezel in the direction of the arrow to remove it.
Separated
Bezel Module case
5.
Remove the Plate from the Module Case.
Bezel
Plate
1
2
3
4
5
6
7
6.
Remove the 4 latches from the left and right sides of the Module case.
SM MX100-01E
7-19
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
7.
Pull the Module Case in the direction of the arrow to remove it.
Module Case removed
8.
Remove the Stud and Screw from the rear panel.
Rear panel
Stud
Screw
9.
Remove the 4 screws from the left and right panels.
7-20
SM MX100-01E
7.4 Disassembling the MX112 Medium-Speed Strain Input Module
10.
Remove the Module Back Plate.
Module back plate
11.
Remove the 2 screws shown in the figure.
1
2
3
4
5
6
7
12.
The assembly separates into the Strain CTRL board and the STR Clamp Scan
Board.
Strain CTRL Board STR Clamp Scan Board
SM MX100-01E
7-21
7.5 Disassembling the MX115 Digital Input Module
Disassemble this module in the same manner as described in 7.2.1, “Disassembling the
MX110-UNV-H04.”
7-22
SM MX100-01E
7.6 Disassembling the MX120 Medium-Speed
Analog Output Module and the Medium-Speed
PWM Output Module
7.6.1 Disassembling the MX120-VAO-M08
1.
Remove the TR cover, then remove the RECT Cable connector.
Terminal block
TR Cover removed
2.
Remove the screw.
1
2
3
4
5
6
7
3.
Remove the 4 latches from the left and right sides of the Bezel.
Right side Left side
SM MX100-01E
7-23
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
4.
Pull the Bezel in the direction of the arrow and remove it.
Bezel Module case Bezel
5.
Remove the Plate from the Module case.
Plate
6.
Remove the 4 latches from the left and right sides of the Module case.
7-24
SM MX100-01E
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
7.
Remove the Module case.
Latches removed Module case removed
Module case
8.
Remove the Stud and Screw from the rear panel.
Right side Rear panel
Module case
Stud
1
2
3
4
5
6
7
Screw
9.
Remove the 4 screws from the left and right panels.
SM MX100-01E
7-25
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
10.
Remove the Module back plate.
Module back plate
11.
Remove the 2 screws shown in the figure.
12.
The assembly separates into the AO Power board and the AO CTRL board.
AO Power board AO CTRL board
7-26
SM MX100-01E
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
7.6.2 Disassembling the MX120-PWM-M08
1.
Remove the terminal cover, then remove the terminal block.
RECT Cable Connector
TR Cover removed
2.
Remove the screw.
1
2
3
4
5
6
7
3.
Remove the 4 latches from the left and right sides of the Bezel.
SM MX100-01E
7-27
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
4.
Pull the Bezel in the direction of the arrow and remove it from the Module case.
Bezel Module case Bezel
5.
Remove the Plate from the Module case.
6.
Remove the 4 latches from the left and right sides of the Module case.
Plate
7-28
SM MX100-01E
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
7.
Pull the Module case in the direction of the arrow to remove it.
Module case Module case
8.
Remove the Stud and Screw from the rear panel.
Right side Rear panel
Stud
1
2
3
4
5
6
7
Stud
9.
Remove the 4 screws from the left and right sides.
SM MX100-01E
7-29
7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module
10.
The Module back plate comes free.
Module back plate
11.
Remove the 2 screws from the left and right sides.
12.
The assembly separates into the PWM CTRL board and the PWM Power board.
PWM CTRL board PWM pwer board
7-30
SM MX100-01E
7.7 Disassembling the MX125 Digital Output
Module
Disassemble the MX125-MKC-M10
Open the TR Cover
1.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the RECT Cable Conn
2.
Loosen the four screws indicated by the arrow in the figure below using a precision driver (flat head). The screws cannot fall out, so loosen the screw completely.
3.
Pull out the RECT Cable Conn (if it is difficult to pull out by hand, use a precision driver or other tool to lift up both ends alternately and remove).
RECT Cable Conn rmoved
1
2
3
4
5
6
7
Remove the Bezel
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Plate
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Module Case
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the Module Back Plate
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Remove the DO Relay Board and DO Power Board
Remove the boards in the same manner as described in section 7.2.1, “Disassembling the MX110-UNV-H04.”
Cautions When Assembling the MX125-MKC-M10
When reassembling the DO Relay Board and the DO Power Board, make sure to correctly position and the connector pins when pushing in (if you push in the boards in the wrong position, fire can result).
SM MX100-01E
7-31
7.8 Disassembling the 10ch Screw Terminal Block
(772061)
1.
Remove the screw indicated by the arrow in the figure below.
2.
Free the tabs (there are 3 tabs on the reverse side of the screen for a total of 6) as shown in the figure below.
3.
Remove the Terminal Base.
Terminal Base
4.
Remove the bracket.
The M10 Screw Terminal and Sheet are affixed with adhesive and cannot be removed.
Bracket
7-32
SM MX100-01E
7.8 Disassembling the 10ch Screw Terminal Block (772061)
5.
Disassemble the M10 Screw Terminal Board, Terminal Cover, and M10 RJC
Board.
M10 Screw Terminal Board
Terminal Board
M10 RJC Board
Cautions When Reassembling the 772061-10ch Screw Terminal Block
When assembling, place the Bracket on the Terminal Base side, and while holding the
Bracket in place, cover the Terminal Base with the Terminal Cover as in the figure below.
1
2
3
4
5
6
7
Bracket
Terminal Base
SM MX100-01E
7-33
7.9 Disassembling the MX100 Main Module
Remove the Bezel Assembly from the Main Module
1.
See section 7.2.1, “Disassembling the MX110-UNV-H04.”
Bezel Assembly removed from the MX100 Main Module
Remove the CPU Back Plate
2.
Remove all the screws (7) indicated in the figure below.
7-34
SM MX100-01E
3.
Remove the CPU Back Plate.
CPU Back Plate removed
7.9 Disassembling the MX100 Main Module
CPU Back Plate
Remove the Heat Sink
4.
Remove the 2 screws as shown in the figure below.
Heat think
1
2
3
4
5
6
7
5.
Remove the Heat Sink.
Remove the CPU Assembly
6.
The figure in step 5 as is shown in the figure below as seen from the left side.
Remove the connectors shown by the arrows.
SM MX100-01E
7-35
7.9 Disassembling the MX100 Main Module
7.
Lift the left and right side of the part indicated by the arrows of connector CN1 in the figure below. The SUMICARD comes out.
Note
When attaching the SUMICARD to a connector, insert the flat cable all the way into the connector, then push in the part indicated by the arrows.
8.
Remove the 2 cables on the right side of the figure below.
CPU Assembly
9.
Remove the CPU Assembly
Remove the CPU Board and Memory Board from the CPU Assembly
10.
Remove the five screws as indicated by the arrows in the figure below.
7-36
SM MX100-01E
7.9 Disassembling the MX100 Main Module
11.
The CPU Board and Memory Board are connected by the connector at the arrow in the figure below.
Remove the CPU Board and Memory Board from the CPU Assembly.
Memory Board
CPU Board
CAUTION
The connector for the CPU Board and Memory Board are surface-mounted. If you try to remove them forcibly, you might break off the soldering. Remove the boards slowly and carefully.
Remove the Display Board and Battery Assembly
12.
Remove the screw indicated by the arrow in the top of the figure below.
13.
Push down the tab indicated by the lower arrow in the figure below, and pull out the Display Board.
1
2
3
4
5
6
7
Unit with the Display Board removed
Display Board
14.
Remove the Battery Assembly.
SM MX100-01E
7-37
7.9 Disassembling the MX100 Main Module
Remove the Adapter
15.
Remove the screw indicated by the arrow in the top of the figure below.
Then push the tab indicated by the arrow in the bottom of the figure below.
Plastic cover
16.
Free the two tabs indicated by the arrow in the figure below.
17.
Remove the adapter
Bracket
Adapter
Disassembling the Power Assembly
18.
Remove the three screws as indicated by the arrows in the figure below.
19.
Pull out the Inlet Board (-M) (or, if the power supply inlet is -W, the part corresponding to the Inlet Board is removed)
7-38
SM MX100-01E
7.9 Disassembling the MX100 Main Module
20.
Remove the Power Assembly and Inlet Board.
Power Assembly
Inlet Board
Cautions When Reassembling the MX110 Main Module
The MX100 Main Module uses 4 types of screws, so be sure to use the correct screws when reassembling it.
• : Screws for the attaching the CPU Back Plate (2)
• : Screws for the attaching the Display Board and fittings to the plastic cover (2)
1
2
3
4
5
6
7
• : Standard screws
• Other: Screws for fastening the earth on the Inlet Board and the metal plate.
SM MX100-01E
7-39
7.10 Disassembling the MW100 Main Module
Left side Right side
Bottom panel
1.
Remove the screw from the bottom panel of the MW100.
2.
Remove the 4 latches from the left and right sides of the Bezel.
Right side Left side
3.
Pull the Bezel in the direction of the arrow to remove it.
Bezel
7-40
SM MX100-01E
7.10 Disassembling the MW100 Main Module
4.
Remove 2 latches each from both the left and right sides (for a total of 4) of the case shown in the figure.
5.
Pull the case in the direction of the arrow and remove it.
Case
Case removed
1
2
3
4
5
6
7
6.
Remove the screw from the front panel.
Front panel Left side
7.
Remove the screw from the left panel.
SM MX100-01E
7-41
7.10 Disassembling the MW100 Main Module
8.
Remove the screw shown in the figure.
9.
Remove the screw shown in the figure, then remove the bracket.
Bracket
10.
Remove the screw shown in the figure, then remove the RS422A Board Assembly.
Bracket
RS422A Board Assembly removed
RS422A Board Assembly
7-42
SM MX100-01E
7.10 Disassembling the MW100 Main Module
12.
Release the RS422A board Assembly’s connector lock, then remove the
SUMICARD.
SUMICARD
13.
Release the Display board Assembly’s connector lock, then remove the Flexible printed circuit board.
1
2
3
4
5
6
7
SUMICARD
14.
Remove the Battery connector from the left panel.
Battery connector
SM MX100-01E
7-43
7.10 Disassembling the MW100 Main Module
15.
Remove 4 latches shown in the figure.
Adapter & Display board removed.
Adaptor
16.
Remove the Adaptor & display board.
Adapter & Display board removed.
Adaptor & Display board
CPU Assy & Power Assembly
17.
Remove the 2 screws from the back panel, and the 2 screws from the right panel.
Rear panel Right side
7-44
SM MX100-01E
7.10 Disassembling the MW100 Main Module
18.
Remove the screw from the left panel.
Memory Board Assembly
CPU Board Assembly
Driver Board Assembly
19.
Remove the connector and remove the Power Assembly.
Power Assembly removed
Power Assembly
Power Assembly removed
Connector
1
2
3
4
5
6
7
Power Assembly and CPU Assembly removed
CPU Assembly Power Assembly
Back panel
SM MX100-01E
7-45
7.10 Disassembling the MW100 Main Module
20.
Remove the 2 screws securing the External Board Assembly.
External Board Assembly
21.
Release the External Board Assembly connector lock and remove the board from the SUMICARD.
External Board Assembly removed
22.
Remove the 2 screws from the CPU Assembly.
CPU Assembly
7-46
SM MX100-01E
7.10 Disassembling the MW100 Main Module
23.
Remove the stud and screw from the rear panel.
Rear panel
Stud
24.
The assembly separates into the CPU Assembly and Back plate.
CPU Assy Back plate
1
2
3
4
5
6
7
25.
Remove the 4 screws from the Driver board Assembly.
SM MX100-01E
7-47
7.10 Disassembling the MW100 Main Module
26.
Remove the Driver board Assembly.
Driver board Assy CPU board Assy
27.
Remove the screw from the Memory board Assembly.
28.
Remove the Memory board Assembly.
Memory board Assy
29.
Remove the 3 screws from the CPU board Assembly.
7-48
SM MX100-01E
7.10 Disassembling the MW100 Main Module
30.
The assembly separates into the CPU Board Assembly and Bracket.
Bracket CPU Board Assembly
31.
Remove the screw from the Power Assembly then remove the protective grounding cable.
Protective grounding cable
1
2
3
4
5
6
7
32.
The assembly separates into the AC Power Inlet board Assembly and Power
Assembly.
Power Assembly
Inlet Board Assembly
SM MX100-01E
7-49
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project