Sega Daytona USA Special Edition arcade game Service manual

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COPYRIGHT NOTICE
This SEGA product has a copyright notice as follows:
© 1996 Sega Enterprises, Inc. (USA) All rights reserved.
This signifies that this work was disclosed in 1996 and is the property of
SEGA ENTERPRISES, INC. (USA).
Every effort has been made to ensure that this manual is accurate. Sega Enterprises, Inc. (USA) is
not liable for any printing or clerical errors.
Specifications noted herein are subject to change without notice,
Contents
INTRODUCTION OF THE OWNER'S MANUAL
SAFETY CERIFICATION AND GENERAL PRECAUTIONS
HANDLING PRECAUTIONS |
INSTALLATION LOCATION PRECAUTIONS
SPECIFICATIONS
INSTALLATION ITEMS AND HARDWARE
ASSEMBLING THE MACHINE
LEG LEVELERS
— POWER-ON CHECKS
EXPLANATION OF TEST. AND DATA DISPLAY
SERVICE PANEL
TEST MODES
COIN/CREDIT TABLES
COIN MECH ADJUSTMENTS AND CARE
MONITOR ADJUSTMENT
PERIODIC INSPECTION ITEMS
TROUBLE SHOOTING
GAME BOARD
GAME BOARD SERVICE RECORD
DESIGN RELATED PARTS
PARTS IDENTIFICATION
MANUAL COMMENTS
WIRING DIAGRAM/SCHEMATIC
À
NOL, WINN
oo
11
12
18
27
28
30
31
33
35
36
37
45
46
GAME REGISTRATION INFORMATION
Please take a moment to complete the following information about your new Sega game.
This information will be essential to you in the future, should you need to request parts or service
information, or should you sell or transfer the machine.
Game Name: DAYTONA USA SPECIAL EDITION
Serial Number:
Date of purchase:
Distributor:
Salesperson:
Phone number:
Game moved or sold (date):
NOTES:
INTRODUCTION OF THE OWNERS MANUAL
SEGA ENTERPRISES, LTD., has for more than 30 years been supplying various innovative and
popular amusement products to the world market. This Owners Manual is intended to provide
detailed descriptions together with all the necessary installation, game settings and parts ordering
information related to the DAYTONA USA SPECIAL EDITION, a new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise, espe-
cially in ICs, CRTs, microprocessors, and circuit boards. Read this manual carefully to acquire
sufficient knowledge before working on the machine. Should there be a malfunction, non-technical
personnel should under no circumstances touch the interior system. Should the need arise, contact
our main office, or the closest branch office listed below.
SEGA ENTERPRISES, INC. (USA)
Customer Service
45133 Industrial Drive
Fremont, CA 94538
Phone 415-802-1750
Fax 415-802-1754
7:30 am - 4:00 pm, Pacific Standard Time
Monday thru Friday
General Precautions
Follow Instructions: All operating and use instructions should be followed.
Attachments: Do not use attachments not recommended by the product manufacturer as they may cause hazards.
Accessories: Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall,
causing serious injury to a child or adult, and serious damage to the product. Use only with a cart, stand, tripod, bracket,
or table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the
manufacturer’s instructions, and should use only mounting accessories recommended by the manufacturer.
Moving the Product: This product should be moved with care. Quick stops, excessive force, and uneven surfaces
may cause the product to overturn.
Ventilation: Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the
product and to protect it from overheating; these openings must not be blocked or covered. The openings should never be
blocked by placing the product in a built-in installation such as a bookcase or rack unless proper ventilation is provided
or the manufacturer’s instructions have been adhered to.
Power Sources: This product should be operated only from the type of power source indicated on the marking
label. If you are not sure of the type of power supply to your location, consult your local power company. For products
intended to operate from battery power or other sources, refer to the operating instructions.
Grounding or Polarization: This product is equipped with a three-wire grounding-type plug, a plug having a third
(grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to
insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of
the grounding-type plug.
Power Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or
pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and
the point where they exit from the product.
Overloading: Do not overload wall outlets, extension cords, or integral convenience receptacles as this can result
in a risk of fire or electric shock.
Object and Liquid Entry: Never push objects of any kind into this product through openings as they may touch
dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on
the product.
Servicing: Do not attempt to service this product yourself as opening or removing covers may expose you to
dangerous voltage or other hazards. Refer all servicing to qualified service personnel.
Damage Requiring Service: Unplug this product from the wall outlet and refer servicing to qualified service
personnel under the following conditions:
a) If the power cord or plug is damaged;
b) If liquid has been spilled, or objects have fallen into the product;
c) If the product has been exposed to rain or water;
d) If the product does not operate normally when following the operating instructions. Adjust only those controls
that are explained in the operating instructions. An improper adjustment of other controls may result in damage
and will often require extensive work by a qualified technician to restore the product to its normal operation;
e) If the product has been dropped or damaged in any way;
f) When the product exhibits a distinct change in performance; this indicates a need for service.
Replacement Parts: When replacement parts are required, be sure the service technician has used replacements
parts specified by the manufacturer or that have the same characteristics as the original part. Unauthorized substitutions
may result in fire, electric shock, or other hazards.
- Safety Check: Upon completion of any service or repairs to this product, ask the service technician to perform
safety checks to determine that the product is in proper operating condition.
Heat: The product should be situated away from heat sources such as radiators, heat registers, stoves, or other
products (including amplifiers) that produce heat.
Cleaning: When cleaning the monitor glass, use water or glass cleaner and a soft cloth. Do not apply chemicals
such as benzine, thinner, etc.
Location: This an indoor game machine, DO NOT install it outside. To ensure proper usage, avoid installing
indoors in the places mentioned below:
« Places subject to rain/water leakage, or condensation due to humidity;
» In close proximity to a potential wet area;
Locations receiving direct sunlight;
* Places close to heating units or hot air;
*In the vicinity of highly inflammable/volatile chemicals or hazardous matter;
* On sloped surfaces;
* In the vicinity of emergency response facilities such as fire exits and fire extinguishers;
* Places subject to any type of violent impact;
* Dusty places.
INSTALLATION PRECAUTIONS
e Verify the amperage of the branch circuit outlet before plugging in the power plug. Do not
overload the circuit.
* Avoid using an extension cord. If one is required, use an extension cord of type SIT, 16/3 AWG
rated min. 120 VAC, 7A.
» Moving this unit requires a minimum clearance (of doors, etc.) of 32” (W) by 77” (H).
* For the operation of this machine, secure a minimum area of 32” (W) by 42 (D).
REGULATORY APPROVALS
This game has been tested and found to comply with the Federal Communications Commission Rules.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including interfer-
ence that may cause undesired operation.
This game has been tested and listed by Underwriters Laboratories, Inc., to ANSVUL 22.
LISTED
2K92
AMUSEMENT MACHINE
SPECIFICATIONS
Seat Assembly
Crated
Assembled
Monitor Assembly
Crated
Assembled
Monitor
Power
Width
24.25”
21.25”
Width
35.5”
31,75”
. Length
42.5”
38”
Length
43.5”
30”
Height
47”
44.5”
Height
73”
70”
26” Wells Gardner Monitor 25K5191
AC 345W 3A
Weight
140 lbs
120 165
Weight
450 Ibs
430 Ibs
INSTALLATION AND HARDWARE
When transporting the machine, make sure that the following parts are supplied.
QTY. DESCRIPTION
Key, Coin Mech Door
Key, Cash Box (Behind Coin Mech Door)
Key, Rear Service Door (Behind Coin Mech Door)
Owners manual, Daytona
Fiber Optic Cable
Wrench, T-20 torx tamperproof
Wrench, T-27 torx tamperproof
Wrench, T-15 torx tamperproof
нон а NN N
PERFORM THE ASSEMBLY WORK BY FOLLOWING THE PROCEDURE STATED
HEREIN. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN
ELECTRIC SHOCK.
WHEN ASSEMBLING, BE SURE THAT TWO OR MORE PERSONS ARE AVAILABLE
TO PERFORM THE WORK. IN SOME CASES, ATTEMPTING THE ASSEMBLY
WORK ALONE CAN RESULT IN INJURY OR DAMAGE TO THE GAME AND ITS
PARTS.
When carrying out the installation instructions, follow the sequence outlined below.
1. Connect the cabinets.
2. Secure in place
2. Connect power supply
3. Perform the assembly check
Note that for installation work, a master key and other hardware are required. Refer to the preceding
list of installation items.
CONNECT THE CABINETS
The brackets for connecting the seat and monitor cabinets are shipped attached to the game. All
hardware is attached to the brackets at the time of shipping.
To assemble the two cabinets, remove all retaining hardware and move the cabinets to their installa-
tion position. |
Bring the seat and monitor cabinets together, at the installation position.
Align the connection bracket on the seat and monitor cabinets and fasten securely with the hardware
provided.
To move the game, first disassemble the connecting bracket. Do not attempt to move the game with
the cabinets connected. To do so can cause damage to the cabinets and bracket assembly.
SECURING IN PLACE (LEG ADJUSTERS)
This machine has 2. casters and 8 leg adjusters. When the installation position is determined, cause -
the leg adjusters to come into contact with the floor, and make adjustments so that the casters are
raised approximately 5 mm. above the floor, and the machine is level.
Make sure that all of the leg
adjusters are in contact with
the floor. If they are not, the
CAUTION! cabinet can move causing an
accident.
Move the machine to the installation position. When installing the machine against or close to a
wall, be sure to secure a passage space to enable the player to take a ride in the machine.
Have the leg adjusters make contact with the floor. To keep the machine level, adjust the height
of the leg adjuster upward using a wrench.
After making adjustments, fasten the leg adjuster nut upward and secure the height of the leg
adjuster.
CASTER
— ——
FASTEN UPWARD.
Approx. 5n
A
LEG ADJU
(1) MEMORY TEST Assembly Check
DAY TEST In the Test mode, ascertain that the assem-
no e 0000 bly has been made correctly and IC Board is
Ica 0000 © 0000 satisfactory.
C10 0000 11 6000
Ci? 0000 IC13 400d
AWC BMD eco kw 0000 1s 0000 In the test mode, perform the following
ке 0000 ке осо
Pe Coo Km 0000 | км 9000 KX) 000 1. Memory Test
6 890 кю 6600 || км 0090 — 64 Фбб0 — Selecting the Memory Test on the test mode
Mar 00 ke 0000 1 990 16% 0000 menu screen causes the on-board memory
ся 0000 KW 0000 (4 0000 to be tested automatically. The game board
Kit S000 кю 0000 KM 9000 CR 000 is satisfactory if the display beside each IC
PRESS TEST BUTTON TO EXIT number shows GOOD.
(2) INPUT TEST
TE 2. Input Test
Selecting the Input Test on the test mode
MACHINE GUN OFF
asf ors menu screen causes the screen (on which
va Em each switch is tested) to be displayed. Press
втсх и. мн each switch. For the coin switch test, insert a
TEs Oo coin from the coin inlet with the coin chute
com crt #2 OPT door open. If the display beside each switch
a, oor - indicates ON, the switch and wiring connec-
tions are satisfactory.
PRESS TEST BUTTON TO EXIT
(3) OUTPUT TEST
3. Output Test
START Lae cor In the Output Test mode, carry out the lamp
VIEW CHANGE LAMP OFF test to ascertain that each lamp lights up sat-
mer ¥ isfactorily.
SELECT WITH SERVICE BUTTON
AND PRESS TEST BUTTON
(4) SOUND TEST
SOUND TEST
SELECT WITH SERVICE BUTTON
PRESS TEST BUTTON YO EXIT
(5) C.R.T. TEST
C.RT. TEST 1/2
D
+
+
жа
a
4.
grees
PRESS TEST BUTTON TO CONTINUE
CAUTION!
4. Sound Test
In the Test mode, selecting Sound Test
causes the screen (on which sound-related
board and wiring connections are tested) to
be displayed.
Be sure to check if the sound is satisfactorily
emitted from each speaker and the sound
volume is appropriate.
5. C.R.T. Test
In the Test mode menu, selecting C.R.T. Test
allows the screen (on which the monitor is
tested) to be displayed. Although the moni-
tor adjustments have been made at the time
of shipment from the factory, color devia-
tion, etc. may occur due to the effect caused
by geomagnetism, the location building's
steel frames and other game machines on
the periphery. By watching the test mode
screen, decide whether an adjustment is
needed. If it is necessary, adjust the monitor
by referring to the Monitor Adjustments
section.
The weight of the machine is approximately 560 lbs. When moving the machine on the
floor, be sure to retract the leg adjusters so that the casters make contact with the
floor. Attempting to push the machine with leg adjusters extended can cause the
machine to fall, causing injury and damage.
EXPLANATION OF TEST AND DATA DISPLAY
By operating the switch unit, periodically perform the tests and data check. When installing
the machine initially, or collecting cash, or when the machine does not function properly,
perform checks in accordance with this section.
The following test modes should be utilized as applicable.
Items Des cription
Installation of Machine When the machine is installed, perform the following:
1. Check to see that each setting is per standard setting
made at the time of shipment.
2. In the INPUT test mode, check each SW and VR.
3. In the OUTPUT test mode, check each of the lamps.
4. In the MEMORY test mode, check the IC’s on the
PC board.
Memory Choose MEMORY test in the MENU mode to allow the
memory test to be performed. In this test, PROGRAM
RAMs, ROMs and IC s on the PC board are checked.
Monthiy Servicing Monthly, perform the following:
1. MEMORY test.
2. Ascertain each setting.
3. In the INPUT test mode, test the CONTROL device.
4. Inthe OUTPUT test mode, check each of the lamps.
Control System In the INPUT test mode, check each SW and VR.
Adjust or replace each SW or VR.
If the problem can not be solved yet; check the --
CONTROL’s moves.
Monitor In the MONITOR ADJUSTMENT mode, check to see if
the MONITOR adjustment is correct.
IC Board 1. MEMORY TEST
2. In the SOUND test mode, check the sound related
ROMs.
Data Check Check such data as game play time and histogram to
adjust the difficulty level, etc.
10
Switch Unit
The tests or data check are performed when initially installing the machine, when collect-
ing cash, or when the machine does not function correctly. The switch unit is used to access
the various tests and modes listed below. Refer to the explanations given in this section to
perform each type of test.
— \
o| {ERT e
Oo
сок |
METER
VOL o
Í 4
© © —
MONITOR
TEST SERVICE ADJUSTMENT
© © |
\ /
Open the coin chute door, and the switch unit will appear. The functioning of each switch
is as follows:
Test Button For handling of the Test Button, refer to the following pages.
Service Button Gives credits without registering on the coin meter.
Sound Volume Adjusts the volume of the monitor's right-hand side and left-
hand side speakers.
Monitor Adjustment Eliminates color unevenness from the screen.
Do not touch places other than those specified. Touching places not
specified can cause an electric shock or short circuit accident.
WARNING!
11
Test Mode
The Test Menu allows the functioning of each part of the Cabinet to be checked, the moni-
tor to be adjusted, and the coins and game related various settings to be performed.
© Press the Test Button to cause the following Test Menu to be displayed on the monitor.
° Press the Service Button until the arrow —> is moved to the desired item to make a selection
° Bring the arrow —> to the desired item and press the Test Button to enter the selected item's test.
° Choosing EXIT and pressing the Test Button will finish the test mode, and the game mode returns on the
screen after network checking.
TEST MODE
BOOKKEE? 1NG В
GANE SYSTEM
=>
FIG. 8.2 TEST MENU
When changes are made in the Game Assignments, Coin Assignments and
Volume settings, be sure to exit from the test mode to return to game mode.
If the power is turned off in test mode, the setting can not be re-written.
12
BOOKKEEPING
Selecting bookkeeping in the menu mode causes the bookkeeping data up to the present to
be displayed.
Press the test button or start button to return to the menu screen.
Press the VR1 red button to proceed to the next page.
BOOKKEEPING
COIN CHUTE #1 000000
COIN CHUTE #2 000000
TOTAL COINS XO00000(X
COIN CREDITS 3000000
SERVICE CREDITS 200000
TOTAL CREDITS ОсОО
NUMBER OF GAMES | ОсОО
TOTAL TIME хОххНхх хх
GAME PLAY TIME XDxxHXxMx XS
AVERAGE GAME TIME xxixx$S
LONGEST GAME TIME xxMxxS
SHORTEST GAME TIME xxMxx$S
START : TO EXIT
RED + TO. OTHER PAGE -
_
FIG. 8.3a BOOKKEEPING
COIN CHUTE #
TOTAL COINS
COIN CREDITS
SERVICE CREDITS
TOTAL CREDITS
TOTAL TIME
Number of coins put in. As seen from the front of the cabinet,
the right hand side is #1 and the left hand side is #2.
Total number of activations of coin chutes.
Number of credits registered by inserting coins.
Credits registered by service switch.
Total number of credits (coin credits+service credits).
The total energized time.
13
_
TOTAL PLAY GAMES xxxxxxxxGAMES
BEGINNER COURSE xxxxxxxxGANES
GOALS xxx
AVERAGE PLAY TINE xxiiixx$
FASTEST GOAL TIME xxlixxS
GOALS хххххххх
AVERAGE PLAY TINE — wxbbcaS
FASTEST GOAL TINE xxbixx$
AVERAGE PLAY TINE — adas
FASTEST GOAL TIME xxNxxS
START + TO EXIT
RED + TO OTHER PAGE
FIG. 8. 3b BOOKKEEPING
BEGINNER COURSE
ADVANCED COURSE
EXPERT COURSE
GOALS
N
J
Beginner course’s game play frequency.
Advanced course’s game play frequency.
Expert course’s game play frequency.
Total number of goals each course.
Press the Test SW or Start button to return to the menu mode screen.
Press VR1 red button to proceed to the other page.
14
Game System
Selecting the GAME SYSTEM (See Fig. 11) in the menu mode causes the present game settings to
be displayed and allows setting changes to be made. Each GAME SYSTEM setting is explained
below.
LINK ID:
CAR NUMBER:
CABINET:
COUNTRY:
DIFFICULTY:
ADVERTISE SND:
GAME SYSTEM
LINK ID SINGLE
CAR NUMBER 1
CABINET STAND ALONE
COUNTRY USA
DIFFICULTY NORMAL
ADVERTISE SOUND ON
GAME MODE NORMAL
RIVAL ARROW ON
>> EXIT
. GREEN - CURSOR UP .
RED CURSOR DOWN
YELLOW MODE UP
BLUE MODE DOWN
START TO SELECT
Standard setting is “SINGLE”. For linked units, set one to “MASTER” and
the restof the seats to “SLAVE”. The game setting and coin setting, etc. of the
MASTER seat apply to all SLAVE seats. Changes made to SLAVE seats are
not effective.
For linked play between 2 or more machines, the machines are numbered in
sequential order: No. 1, No. 2, No. 3, ... No. 8. Numbering is done starting
from the left, facing the monitor screen. If the same number is used for 2 or
more cabinets or if cabinets are numbered in an incorrect sequence, the on-
screen display may be confused.
Setting of cabinet type. Set to “STAND ALONE?” for this machine.
Message language. Choices are “USA”, “EXPORT”, and “JPN”.
The game difficulty is classified into 4 different categories from “EASY” to
“HARDEST”. The standard setting is “NORMAL”.
Set to “OFF” to have machine silent during standby. Standard setting
is “OFF”
15
GAME MODE: Selection of lap count ranges for BEGINNER, ADVANCED, and EXPERT
courses. Allows lap count to be changed for specific attraction event pur
poses. Ranges are: “NORMAL” (8, 4, 2 laps), “GRAND PRIX” (20, 10, 5
laps), and “ENDURANCE” (80, 40, 20 laps).
SETTING CHANGE PROCEDURE
1. Press the SERVICE switch or VR1 (red) OR VR2 (green) to move the arrow (>>) to the
desired item.
2. Choose the desired setting change item by using one of: VR2 (blue), VR3 (yellow), the TEST
switch, or the START button.
3. To return to the MENU mode, move the arrow to EXIT and press the TEST switch or the
START button.
16
Coin Assignments
This mode permits you to set the start number of credits, as well as the basic numbers of
coins and credits. This mode expresses "how many coins correspond to how many credits".
Setting change is not effective until Exiting. Be sure to Press test to Exit after setting
change. | |
COIN ASSIGNMENT
CREDIT YO START ICREDIT (S)
COIN/CREDIT SETTING #
CHUTE! 1COIN ICRDIT
CHUTEZ TÎCOIN TCREDIT
>> EXIT
GREEN: CURSOR UP
FED |: CURSOR DOWN
YELLOW : NODE UP
BLUE © MODE DOWN
START © TO SELECT 5
FIG. 8. 5 COIN ASSIGNMENTS
Credit to Start Sets the number of credits required when starting the game.
Credit to Continue This sets the number of credits required to continue game.
Coin/Credit Setting How many coins correspond to how many credits. In this machine,
selection as per the adjacent chart is possible.
Manual Setting Allows for finer settings. See chart.
1. Press the Service button or Shift button to bring the arrow to the desired change item.
2. Press the Test button or the Start button to select the setting change item.
3. Move the arrow to Exit and press the Test button or the Start button to return the menu
mode to the screen.
17
TABLE 8. 10a COIN/CREDIT SETTING (COIN CHUTE COMMON TYPE)
mfacturers xxx
ommended
Setting
SETTING FUNCTIONING COIN CHUTE #1 | FUNCTIONING COIN CHUTE #2
SETTING #1 | COIN | CREDIT | COIN 1 CREDIT
SETTING #2 ji COIN 2 CREDITS 1 COIN 1 CREDIT
SETTING #3 1 COIN 3 CREDITS 1 COIN 1 CREDIT
SETTING #4 | COIN 4 CREDITS i COIN 1 CREDIT
SETTING #5 | COIN S CREDITS | COIN 1 CREDIT
SETTING #6 I COIN 2 CREDITS I COIN 2 CREDITS
SETTING #7 1 COIN 5 CREDITS | COIN 2 CREDITS
SETTING #8 1 COIN 3 CREDITS 1 COIN 3 CREDITS
SETTING 49 | COIN 4 CREDITS 1 COIN 4 CREDITS
SETTING 410 | 1 COIN 5 CREDITS 1 COIN 5 CREDITS
SETTING #11 | COIN 6 CREDITS 1 COIN 6 CREDITS
SETTING 412 | 2 COINS | CREDIT 2 COINS 1 CREDIT
SETTING 413 | 1 COIN | CREDIT 2 COINS ] CREDIT
SETTING #14 | 1 COINS 2 CREDITS 2 COINS 1 CREDIT
SETTING #15 | 1 COIN 1 CREDIT 1 COIN 1 CREDIT
, 2 COINS 3 CREDITS 2 COINS 3 CREDITS
SETTING 416 | 1 COIN 3 CREDITS 1 COIN 1 CREDIT
2 COINS 3 CREDITS
SETTING #17 | 3 COINS | CREDIT 3 COINS ! CREDIT
SETTING #18 | 4 COINS | CREDIT 4 COINS ) CREDIT
SETTING 419 | 1 COIN 1 CREDIT 1 COIN I CREDIT
2 COINS 2 CREDITS 2 COINS 2 CREDITS
3 COINS 3 CREDITS 3 COINS 3 CREDITS
4 COINS 5 CREDITS 4 COINS 5 CREDITS
SETTING 420 | 1 COIN 5 CREDITS { COIN | CREDIT
2 COINS 2 CREDITS
3 COINS 3 CREDITS
4 COINS S CREDITS
SETTING #21 | S COINS | CREDIT 5 COINS 1 CREDIT
SETTING 422 | 1 COIN 2 CREDITS 3 COINS 1 CREDIT
S COINS 2 CREDITS
SETTING #23 | 2 COINS | CREDIT 2 COINS 1 CREDIT
4 COINS 2 CREDITS 4 COINS 2 CREDITS
5 -COINS- 3- CREDITS S- COINS 3 CREDITS
SETTING #24 | 1 COIN 3 CREDITS 2 COINS I CREDIT
4 COINS 2 CREDITS
5 COINS 3 CREDITS
SETTING #25 | 1 COIN 1 CREDIT | COIN 1 CREDIT
2 COINS 2 CREDITS 2 COINS 2 CREDITS
3 COINS 3 CREDITS 3 COINS 3 CREDITS
4 COINS 4 CREDITS 4 COINS 4 CREDITS
S COINS 6 CREDITS 5 COINS 6 CREDITS
SETTING #26 | | COIN 6 CREDITS 1 COIN 1 CREDIT
2 COINS 2 CREDITS
3 COINS 3 CREDITS
4 COINS 4 CREDITS
5 COINS 6 CREDITS
SETTING #27 FREE PLAY FREE PLAY
Input Test
When Input Test is selected, the monitor will show the following, allowing you to watch
the status of each switch. On this screen, periodically check the status of each switch.
o
By pressing each switch, if the display on the right-hand side of the name of each switch changes to ON
from OFF, the switch and the wiring connections are satisfactory. When the Controller (Lever) is operated
in the direction of the arrow, the right-hand side indication of the Switch name becomes ON.
To check Coin Chute #1 and Coin Chute #2 Coin Switches, open the Coin Chute Door and insert coin(s)
into the slot.
To return to the Menu mode, press the Test button.
“HANDLE
ACCEL
INPUT TEST
CHUTE1 OFF CHUTE2 OFF
SHIFT1 OFF SHIFTZ OFF
SHIFT3 OFF SHIFT4 OFF
VR1 OFF VR2 OFF
VR3 OFF VR4 OFF
START OFF
TEST-94 OFF SERV ICE-SW OFF
xxxH
xxxH
xxxH
RED & BLUE : TO EXIT
FIG. 8,6 INPUT TEST
19
Output Test
Selecting Output Test allows the status of each lamp to be viewed. Periodically check
the status of each lamp on this screen.
<— Repeatedly displays sequentially in order of start lamp, view change and danger
lamp. At this time lamp tests are performed in the manner corresponding to the item
displayed.
This game does not have 7-SEG LED. During the display of 7-SEG, only the Start but-
ton flashes.
° While this screen is displayed, the Start button continues to flash.
° Press the Test button to return to the menu mode.
OUTPUT TEST
START LAMP OFF
VIEW CHANGE LAMP OFF
DANGER LAMP OFF
- EXIT
SELECT WITH SERVICE BUTTON
AND PRESS TEST BUTTON
20
CRT Test
Choose CRT Test to display the screen on which the Monitor adjustment is checked. By
watching the screen, periodically check if adjustments are needed or not. For adjustment,
refer to the Section of Monitor Adjustment stated herein.
CRT. TEST 1/2
Ze
PRESS TEST BUTTON TO CONTINUE
In adjacent figure, check the
Monitor's color adjustment. Per-
form color adjustment by watch-
ing this screen.
The color bar of 4 colors, i.e. red,
green, blue and white is darkest
at the left end and becomes
brighter towards the right end.
Pressing the Test button will have the following crosshatch screen appear.
C.A.T. TEST 2/2
PRESS TEST BUTTON TO EXIT
21
In this figure, check the
Monitor size and position ad-
justment by watching the
screen.
Adjust the Monitor in the
manner so that the crosshatch
lines do not go beyond the
screen. Adjust the Monitor to
ensure that crosshatch lines
do not have distortions.
Press the Test button to re-
turn to the menu mode.
DRIVE BOARD TEST
Choosing Drive Board Test allows the reaction mechanism of the steering wheel to be
checked. Also, this enables the VR value for the steering wheel's drive board and the set-
tings of the dip switches on the drive board to be checked.
= ==
GREEN © CURSOR UP
RED >. CURSOR DOWN
YELLON © WOE UP |
| BLUE > MODE DOWN |
START + TO SELECT
FIG. 8.8 DRIVE BD TEST
Bring the arrow -> to the desired item by using the service switch or VR1 (red) or VR4
(green). The steering wheel functions to the setting selected by the arrow. Pressing VR2
(blue) or VR3 (yellow) allows the force transmitted to the steering wheel to increase or de-
crease.
SPRING Status in which the motor and clutch are not activated. Centering of
the handle is caused by only the spring inside the handle mechanism.
CLUTCH Status in which the clutch is activated. The handle is fixed.
CENTERING Status in which the handle returns to the center position by itself.
UNCENTERING Status in which the handle is caused not to be in the center.
ROLL LEFT Status in which the handle is rotated in the left hand direction.
ROLL RIGHT Status in which the handle is rotated in the right hand direction.
EXIT Returns to the menu mode.
22
HANDLE Displays the Handle VR value. Make sure that the appropriate
VR value is as follows:
Under 2 DH <- 7D-83H -> — Over D3H
Left —. Centering Right
DIP SW Displays the setting status of dip switches on the drive bd.
Dip Switch Setting Table
The setting of the dip sw nos 1-4 on the drive board allows the handle's weigh (feeling) to
be set and ON or OFF of the power on check to be selected. Dip sw nos 5 and 8 are to be
off.
Note: Shaded portion refers to the settings at the time of shipment.
в NT DE CUOTA
Pa EXE REA PANOR EE POE OEA ARRE ARENA
PA APA PERILLA NA NEAR CAN a SE a TE A a
Mn EIA | s Light
A
OFF OFF ON
ON OFF oN | т |
ON ON ON Heavy
PONER ON CHECK —_— rene ООО
| 4 FUNCTION
ON Not performed
When dip sw changes are made, be sure to turn the power off and then back on again. The
new setting will not be effective unless power is turned off then on.
The handle’s reaction mechanism is subject to change. When the reaction becomes lighter,
change the dip sw setting.
DRIVE BOARD ERROR DISPLAY
When malfunctioning occurs in the drive board, testing will not be performed even if the
drive board test is selected. In this case, the error will not be displayed by the 7-seg display
on the drive board.
Also, when power on. check error occurs, the 7-seg display data repeatedly flashes. First,
check the handle mecha’s VR, the motor, clutch, etc.
23
Sound Test
Selecting Sound Test allows sounds (sound effects, announcement, background music, etc.)
to be chosen and heard. In this mode, check the sound-related IC Board and each speaker.
Press the Service button to bring the arrow —> to the desired sound item. Press the Test
button to have the selected sound played. Each time the Test button is pressed, the next
sound is played.
OF
VOICE!
VOICES
RESULT
ENGINE
>> EXIT
GREEN + CURSOR LP
> CURSOR DOM
Wu START : TO SELECT >»
FIG. 8.9 SOUND TEST
24
| 2647 td MO
The TGP test allows on-screen related ICs cs on ex
to be checked. As shown, GOOD is dis- ww eo oo
played for all if satisfactory. Press the test “Hu tm ox
utton or start button to return to the menu
screen.
uu mat : 6 CNT |}
FIG. 8. 10 TGP TEST
MEMORY TEST
The memory test mode is for checking the on-board memory IC functions. GOOD is dis-
played for normal ICs and BAD for abnormal ICs.
IC. 60000 IC. 70000 IC. 86000
ic; 90000 IC. 10000 IC. 11 0000 |
IC. 12.6000 IC. 13 6000
IC. 450000 IC. 46 GOOD IC. 47 GOOD
16. 48 6000 1C. 490000 IC. 50 00
iC. 54 6000 IC. 55 0000
START TO EXIT
—
When the test is completed, if the results are as shown above, testing is satisfactory.
FIG. 8. 11 MEMORY TEST
It takes approximately 30 seconds to complete the test. If the period exceeds thirty seconds,
there may be a malfunction.
After finishing the test, pressing the test sw or start button allows the menu mode to return
to the screen.
25
BACK UP RAM CLEAR
DOF
| GREEN : CURSOR UP
RED CURSOR DOM
START : TO SELECT
LS
FIG. 8. 12 BACKUP RAM CLEAR
.. +
Clears the contents of bookkeeping.
When clearing, bring the arrow --> to YES, when not clearing, to NO by using the service
switch or VR1 (red) or VR4 (green) buttons, and then press the test switch or start button.
When the data has been cleared, COMPLETED will be displayed. Bring the arrow back to
NO and press the test switch to return to the menu screen. |
Also, note that the game setting contents are not affected by the back up clear operation.
26
HANDLING THE COIN JAM
If the coin is not rejected even when the REJECT button is pressed, open the coin chute
door and open the selector gate. After removing the jammed coin, put a normal coin in
and check to see that the selector correctly functions.
CLEANING THE COIN SELECTOR - 1.
IMPORTANT!
The coin selector should be cleaned
once every 3 months. When cleaning,
follow the procedure below: —
Tum the power for the machine OFF. Open
the coin chute door.
Open the gate and dust off by using a soft
brush (made of wool, etc.).
Remove and clean smears by using a soft
cloth dipped in water or diluted chemical . .
detergent and then wrung.
Remove the CRADLE.
When removing the retaining ring
(E nng), be very careful so as not to bend
the shaft.
Remove stain from the shaft and pillow
portions by wiping off with a soft cloth, etc.
After wiping off as per ©) above, further
apply a dry cloth, etc. to cause the coin
selector to dry completely.
O Never apply machine oil,
etc. to the Coin Selector.
O After cleaning the Coin
Selector, insert a regular
coin in the normal
working status and
ensure that the Selector
correctly functions.
COIN INSERTION TEST
0
Once every month, when performing
the Coin SW Test, simultaneously
check the following:
Does the Coin Meter count satisfactorily?
Does the coin drop into the Cashbox
correctly?
Is the coin rejected when inserted while
keeping the Reject Button pressed down?
|
Insert a coin
while keeping
if it is “
reject
COIN
the Reject /
Button pressed #77 Г 7
down and check - 70 |
CAUTIONS AND WARNINGS CONCERNING THE SAFETY
FOR HANDLING THE MONITORS
Before handling the monitors, be sure to read the following explanations and comply with the caution/
waming instructions given below. Note that the caution/waming symbol marks and letters are used in the
instructions.
by disregarding this warning may cause a
garding this caution may cause a potentially
Indicates that handling the monitors erroneously A Indicates that handling the monitors by disre-
hazardous situation, which could result in
potentially hazardous situation, which could
WARNING result in death or serious injury. CAUTION personal injury and or material damage.
Indicates that access to a specific part of the Indicates the instruction to disconnect a power
equipment is forbidden. connector or plug.
ne —
€ When performing such work as installing and removing the monitor, inserting and disconnecting the
external connectors to and from monitor interior and the monitor, be sure to disconnect the power connec-
tor {plug) before starting the work. Proceeding the work without following this instruction can cause
WARNING shock or malfunctioning.
@® Using the monitor by converting it without obtaining a prior permission is not allowed. SEGA shall not
be liable for any malfunctioning and accident caused by said conversion.
@ Primary side and Secondary side SECONDARY SIDE
The monitor's circuit which is divided into the Primary side and (Chassis, CRT)
Secondary side, is insulated. Do not touch the primary side, or
IN WARNING do not touch both the primary side and the secondary side PRIMARY
simultaneously. Not following the instruction can cause shock SID!
and this is very dangerous. When making monitor adjust-
ments, use a non-conductive driver and make adjustment
without touching any part other than the Adjustment V. R. and
knob. Also, be sure not to cause a short-circuit to the Primary
side and Secondary side. If short-circuited, it may cause shock
or malfunctioning, which is very dangerous.
O High-tension Voltage
Some of the parts inside monitor are subject to high-tension voltage in excess of 20,000 volts and very
dangerous. Therefore, be sure not 10 touch the monitor intenor. Should soldering & paper wastes, etc. be
mixed in the monitor interior, tum the power off so as not to cause malfunctioning or fire hazard.
REAR PART
® ANODE CAP PRIMARY SIDE CONSTR $ a
ANODE LEAD | MAINBD \
Approx. 29 kV
DEMAGNETIZER FOCUS LEAD
COIL (black)
Approx. 10 КУ
|
\ J
a > FBT A
SECONDARY SIDE - pprox.
(Chassis, sheet metal work, CRT, etc.) E PU or CONNEC 29 kV
NE
e Connecting the CRT and PCB
For combining the CRT and PCB, use the specified part No. to maintain the status of adjustments made at
caro the factory. The anode of the CRT itself will be accumulatively charged as time clapses, generating high-
tension voltage which is very dangerous. The monitor should be used with the Chassis, CRT and PCB
asscmbled. When repair, etc. is required at the time of malfunctioning, be sure to send it in an "as is
assembled” condition. If these are disassembled, what's charged 10 said high tension voltage can be
discharged, causing a very hazardous situation. Therefore, under no circumstances should it be disas-
sembled.
O Static Electricity
Touching the CRT surface sometimes causes you to slightly feel electricity. This is because the CRT
surfaces are subject to static and will not adversely affect the human body.
O Installation and removal
Ensure that the Magnetizer Coil, FBT (Fly-Back Transformer), Anode Lead and Focus Lead are not posi-
tioned close to the sheet metal work's sharp edges, etc. and avoid damaging the insulated portions so us not
to cause shock and malfunctioning. (For the name of parts, refer to the above Figures).
PERIODIC INSPECTION TABLE
The items below require periodic check and maintenance to retain the performance of this
machine and ensure safe business operation.
Be sure to clean the interior of the cabinet and inspect and clean the power
supply plug once per year. Using the cabinet with dust accumulated can
cause a malfunction or fire. Note that careless cleaning work can cause an
accident and therefore, proper attention must be paid to ensure continued
safe operation of this product.
ITEMS DES CRIP TION PERIOD |
Controller “| Lamp Check Monthly
VR Value Check Monthly
Greasing Quarterly
Coin Chute Tower Check coin switches Monthly
Coin Insertion Test Monthly
Coin Selector Cleaning Quarterly
Monitor Check Adjustments Monthly
Seat Antistatic Measures BiMonthly
Game Board Memory Test Monthly
Setting Check Monthly
Interior Cleaning Annually
Power Plug Inspection and Cleaning Annually
30
TROUBLESHOOTING
The items listed below will assist in troubleshooting when a problem occurs. As a first step, check
all wiring connector connections and verify AC power to the machine.
TROUBLESHOOTING
PROBLEM CAUSE COUNTER MEASURE
When the main SW is turned The cord 1s not plugged in. Firmly insert the plug into the outlet.
ON, the machine is not Incorrect power source/voltage. | Make sure that the power supply
activated. voltages are correct.
Primary or secondary fuse First, remove the cause of
blown. overcurrent, then replace the fuse.
MONITOR screen is blackened | Primary or secondary fuse First, remove the cause of
and the fluorescent lamp does blown. overcurrent, then replace the fuse.
not light up. —
MONITOR screen is all blue. Defective connections between | Make sure of correct connections
boards.
between boards.
The color of image on
MONITOR screen is incorrect.
Incorrect monitor adjustment.
Make appropriate adjustments.
The on-screen image of the
monitor sways or shrinks.
The power source and voltage -
are not correct.
Make sure that the power supply
voltages are correct.
Marquee lamp doesn’t light up.
Fluorescent lamp needs
replacement.
The connector is disconnected.
Primary fuse is blown.
Replace lamp.
Check connector connections in the
marquee.
Replace fuse.
Sound is not emitted.
Sound volume adjustment is not
correct.
Adjust the service panel volume
control knob.
M alfunctioning of sound board | Perform the SOUND TEST.
and/or memory.
Connector connection is Check connection from base to
incorrect. speaker.
Machine Gun and Missile firing | SW Malfunction. SW replacement.
operation 1s not satisfactory.
Gun trigger part no. 509-5457
Missile Trigger part no. 509-5458
Game makes sounds, but has no
picture. |
Secondary fuse blown.
Replace the secondary fuse.
The
31
Install Unit
per Installation Instructions Yes Enjoy the Game
No
PowerCord
Connected?
Is Switch ON?
Marquee Lamp _
Yes On? Yes
No No
Connect Circuit
PowerCord Breaker Yes
4 & OK?
Turn on
Switch
No
y Yes
Reset
Circuit Breaker
Replace
Power Supply >
Unit.
Contact
Sega Technical 4
Service
TROUBLESHOOTING CHART
32
e In order to prevent an electric shock, be sure to turn off power before performing work by touching
the interior parts of the product.
e Be careful so as not to damage the wiring. Damaged wiring can cause an electric shock or short
WARNING! circuit accident.
Do not expose the game board, etc, without a good reason. In this product, setting changes are made
during the test mode. The game board need not be operated. Use the game board etc, as is with the
settings made at the time of shipment.
CAUTION!
Stoß FOR SERVICE PERSONNEL ONLY!!
IMPORTANT!
REMOVING THE GAME BOARD
To replace the IC boards, such as the game board, drive board, etc,, or to change the dip switch
settings, take out the IC board using the following procedure.
Turn the main switch off.
At the rear of the unit, find the rear access door.
Remove the 2 tamperproof screws with the wrench provided.
Open the rear door using the back door key.
Take off the 3 screws to remove the case lid. The game board is contained in the shield case. |
33
SCREW (4) _ _ SCREW (7) _ ____...
MIX 35, using flat E M3 X75, using flat &
spring washers spring washers
34
GAME BOARD
SERVICE RECORD
This page is provided for your use in tracking repairs or replacements of your Sega game PCBs and
assemblies. This information can help provide a service history for your game should it ever be sold
or transferred.
DATE BOARD ASSY NO. PCB SERIAL NO. RMA NO.
35
00EL-ONAQ
ASSY Tvd3d 1004 GHOODAALS
02200-NNAQ 31V1d XNIT L3NISVO Add NS HIMOd
| a - € (UN
6E900-NNAG o | | [|
ASSY 3011S was — $ ° he
ZEIZ-INAG | _
1V3$S HIMO1 €2ZTL-NAQ / Y
LELZ-1NAQ E H3409 H3L4IHS — Na 00d NIDO
1V3S ¥3ddN N «уе вия — sd
EP80Z-ONAQ : i
me ama LE 7»
#90Z-LNAC УНР je | = | ING THLNO ASSV
HZAOO HOVE L' < ща =i
0512-0TvY | | \ a 8E900-NNAQ
YILIHS 03dS Y ASS у | TUBO UDIVIdS
ms ла om. L615MS7
LOZI-INAG —STIIM.S7 |
T33HM ONIIJALS e Trea 9515-0€1
| > A | | —o H3WV3dS
A euro vou E
Z0Z0-LNAQ Ms | ЕС |
31V1d QUVOSTIIE- BSZOO-MALS T 7
mn | A ”
467005 gna M SZ
9E900-NNAG
YU3GY3H IYNOILdO —
ASSY VIRTUAL BUTTON
DYN0-1290
102 103) (404) (105 106
(RED) (BLUE) (YELLOW) (GREEN)
ASSY SPEAKER
130-5156
3 | — | 2-М5хФ?--) 0.
Fe | | Г | Y
200%,
+10
ASSY HANDLE MECHA (DYN-1250)
PART NUMBER
DYN-1251
DYN-1252
DYN-124
DYN-1255
DYN-1256
DYN-1257
DYN-1258
DYN-1259
DYN-1260
DYN-126
DYN-1262
DYN-1263
DYN-
DYN-1265
DYN-1266
DYN-1269
OYN-1270
DYN-1272
1221
DVG-1340
BVG-134i
SLC-1130
SLC-1141X
SOR-2112
SOR-2113
15
DYN-1274
100-5018
100-5112 _
100-5041
220-5373
220-5484
350-3235
350-5294
601-6172
601-6955
601-7487
601-7488
601-7489
310-5029-F20
601-0460
209-0023
020-000470-H2
020-000512-HZ
060-S0N400
060-500500
D
HANDLE BASE
BASE LID
AFT
DRIVE PULLEY
HANDLE PULLEY
CLUTCH PULLEYA
CLUTCH PULLEY B
MOTOR BRACKET
CLUTCH BRACKET
VR
SWING ARM SHAFT
GUIDE HOLDER A
B
STOPPER RUBBER
STOPPER BOLT
EXT SPRING
STOPPER KEY
RING
GEAR HOLDER
FLT WSHR 8.1-12XQ2
FLT WSHR 4.1-12X2
BEARING SHAFT
SPACER
GUARD BRKT
BALL BEARING 9 8
BEARING Y 17
BEARING (NSK F6882Z)
VOL CONT B-5K OHM
.-VOL CONT B-5K OHM
АС100У
MOTOR AC100V OW
— GEAR 45
GEAR 64
TIMING BELY (100 5M 750)
PARTICLE CLUTCH BRAKE
SUMITUBE F F20MM
PLASTIC TIE BELT 10mm
CONN CLOSED END SMALL TYPE
HEX SKT CAP SCR BLK OZ M4X10
HEX XKT CAP SCR BLK OZ M5X12
SPR WSHR M4
SPR WSHR M5
ASSY HANDLE MECHA (DYN-1250)
ITEM PART NUMBER DESCRIPTION
207 000-P00408-W M SCR PH W/FS M4X8
208 000P00412-W M SCR PH W/ES M4X12
16-5 6
000-P00508-W M SCR PH W/FS M5X8 =
060-F00600 FLT WSHR M6 |
060-FNOBUO FLT WSHR M8
065-E00700 E RING7MM
1616 | 44-16X16
028-A00308-P SET SCR HEX SKT P M3X8
028-A00408-P SET SKT Р
(150-H00600 M6
050-1700800 UNUT MB
Ww
000-0310 M SCR PH M3X10
060-Р00300 FLT WSHR M3
050-U00600 U NUIT M6
ASSY ACCEL & BRAKE (DYN-1300)
PART NUMBER
DYN1-1301
BYG-1402
BVG-1403
BVC.-1404
BVG4-1405
BVG4-3406
BVG-1407
BYG-1406
BYCG-1418
BVG-1410
BVC-1411
BVG-1412
BVG-1413
1414
BYG1-1415
BVG-1416
RDUM-1210 -.
220.5373
603-5943
DYN-1305
DESCRIPTION
PEDAL BASE
ACCEL PEDAL
PEDAL
PEDAL COVER
SWING ARM A
SWING ARM B
PUSH ROD
RUBBER DUMPER
PUSH ROD PIN
LINK ROD
TORSION SPRING
TORSION SPRING 8
PEDAL SHAFT
SWING ARM STOPPER
VR BRACKET -
VOL CONT B-5K CHM
GEAR 20 915
SCREW MS ZN 08-32X06 PH PN
SCREW MS BO 08-32X12 PH
NUT HEX Mé
WASHER FL BO 11/16 X 11/32 X 3/32
WASHER SPLIT LOCK 13/16 X 1/2 X 3/32
WASHER SPLIT 1/4
WASHER SPLIT LOCK #8
RING “E” 05133-25
SCREW SET 30 M3X06MM
WASHER FL 80 1/2 X 7/32 X 1/16
WASHER FL 30 #8
FLT WSHR 122-22 X 0.5
RING “E” 05133-18
ADDITIONAL PARTS
833-10651
837-10539
837-10652
839-0683
839-0657
839-0658
838-10018
839-0542
DYN-1222
DYN-1223
601-7489
350-5235
600-6275-0300
600-6275-0500
211-5479
000-T00412-0C
068-441616-0C
100-5170
100-5188
130-5156
838-10646
GAME BOARD DAYTONA TWIN
IO BOARD DAYTONA
SOUND BOARD DAYTONA TWIN
FILTER BOARD MODEL 2 MAIN TWIN
FILTER BOARD DAYTONA IO A
FILTER BOARD DAYTONA IO B
AMP BOARD SERVO
AUDIO MIX BOARD
SHIFT COVER A
SHIFT COVER B
PARTICLE CLUTCH BRAKE
MOTOR AC 100V 1250/1550RPM W/H
ASSY CABLE 05 0300CM
ASSY CABLE 05 0500CM
CONN OPT JOINT
M SCR TH CRM M4X12
FLT WSHR CRM 4.4-16X1.6
BEARING
DERURING BEARING
SPEAKER BOX 8 OHM 20 WATT
DRIVE BD DAYTONA TWIN
DAYTONA SPECIAL EDITION MANUAL COMMENTS
SEGA has made every effort to ensure that this manual is accurate. If you find any errors or omis-
sions, or have other comments on the DAYTONA SPECIAL EDITION manual, please write them
below, detach, and deliver this page by FAX or mail to:
SEGA ENTERPRISES INC. (USA)
ATTN: Stephanie Voss
45133 Industrial Drive
Fremont, CA 94538 USA
FAX: (415) 802-1754
Comments:
Optional Identification Information:
Name:
Company:
Address:
City, State, Zip:
Phone:
FAX:
45
839-0542
AUDID MIXER
837-10652
яя
3. +
DAYTONA SOUND
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833-1065!
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839-0683
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