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Intellicarb
™
2323
IC2323 Drop-In Ice Cooled 6 & 8 Valve Dispensers with McCann Carbonator Tank
INSTALLATION & SERVICE GUIDE
Part Number 020000803
Notice: DO NOT throw this manual away.
This manual contains important information regarding this product.
Keep this manual at the dispenser location.
Manitowoc Beverage Equipment
2100 Future Drive
Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233
Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.
May 31, 2007 REV2
FOREWORD
Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/ operator, service agent, and installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician should perform installation and startup of this equipment, consult the
within this manual for service assistance.
If you cannot correct the service problem, call your Pepsi Service Representative or Distributor. Always have your model and serial number available when you call.
Model Number ______________________________________________________________________
Serial Number _______________________________________________________________________
Installation Date _____________________________________________________________________
Your Local Pepsi Service Telephone Number _____________________________________________
UNPACKING AND INSPECTION
Note: The unit was thoroughly inspected before leaving the factory. Any damage or irregularities should be noted at the time of delivery (or not later than 15 days from the date of delivery.)
WARRANTY INFORMATION
Consult Manitowoc Beverage Equipment for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.
Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.
No equipment may be returned to Manitowoc Beverage Equipment without a written Return Goods
Authorization (RGA). Equipment returned without an RGA will be refused at MBE’s dock and returned to the sender at the sender’s expense.
Please contact your local Manitowoc distributor for return procedures.
Installation and Service Manual
TABLE OF CONTENTS
UNPACKING AND INSPECTION ......................................................................... 2
STARTING YOUR BEVERAGE SYSTEM AND DISPENSER ............................................ 7
WATER, CO2, DRAIN & ELECTRICAL CONNECTIONS .................................................. 8
PURGING AIR FROM THE CARBONATOR TANK .......................................................... 8
QUARTERLY CLEANING - BAG-IN-BOX SYSTEM ....................................................... 15
HOW TO ACCESS THE LIQUID LEVEL CONTROL & FLOAT ....................................... 16
3
Installation and Service Manual
TABLE OF CONTENTS
EXPLODED VIEWS, PARTS & DIAGRAMS ..................................................... 17
CARBONATOR TANK / BAFFLE ASSEMBLY ............................................................... 20
4
Installation and Service Manual
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual. Learn how to operate the Intellicarb
™
2323 properly. Do not allow anyone to operate the unit without proper training and keep it in proper working condition. Unauthorized modifications to the Intellicarb ™ 2323 may impair function and/or safety and affect the life of the unit.
CARBON DIOXIDE WARNING
DANGER: Carbon Dioxide (CO
2
) displaces oxygen. Exposure to a high concentration of CO
2 causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO
2
gas
gas leak is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO
2 lines and pumps should not be installed in an enclosed space. An enclosed space can be a cooler or small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO
2
may build up in an area, venting of the B-I-B pumps and / or CO
2
monitors should be utilized.
QUALIFIED SERVICE PERSONNEL
WARNING: Only trained and certified electrical and plumbing technicians should service this unit.
All wiring and plumbing must conform to national and local codes.
SHIPPING, STORAGE, AND RELOCATION
CAUTION: Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting in damage to internal components.
INSTALLATION WARNING
WARNING: The splash panel must remain in place for installation because the splash panel provides structural integrity to the unit. Do not remove the splash panel until after the unit is installed.
ADDITIONAL WARNINGS
Installation and start-up of this equipment should be done by a qualified service technician. Operation, maintenance, and cleaning information in this manual are provided for the user/operator of the equipment.
Save these instructions.
5
Installation and Service Manual
SAFETY
GROUNDING IN STRUCTIONS
WARNING: Risk of electrical shock. Connect to a properly grounded outlet only.
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
WARNING – When using electric appliances, basic precautions should always be followed, including the following: a) Read all the instructions before using the appliance.
b) To reduce he risk of injury, close supervision is necessary when an appliance is used near children.
c) Do not contact moving parts.
d) Only use attachments recommended or sold by the manufacturer.
e) Do not use outdoors.
f) For a cord-connected appliance, the following shall be included:
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
•
Unplug from outlet when not in use and before servicing or cleaning.
•
Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Return appliance to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
g) For a permanently connected appliance – Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning.
h) For an appliance with a replaceable lamp – always unplug before replacing the lamp.
Replace the bulb with the same type.
i) For a grounded appliance – Connect to a properly grounded outlet only. See Grounding
Instructions.
SAVE THESE INSTRUCTIONS
6
Installation and Service Manual
INSTALLATION
STARTING YOUR BEVERAGE SYSTEM AND DISPENSER
Upon completion of the beverage dispenser and / or system installation, all tubing, dispenser, and system components must be cleaned and sanitized prior to use.
NOTE: At installation equipment, dispensers, and tubing get moved through many environments, dirt, dust, chases, insulation, drywall, etc. It is an important procedure and best practice to address cleaning to deliver the best quality drink to your customer.
Clean and sanitize the water and syrup circuits according to instructions provided in this manual. Clean and sanitize the dispenser components according to instructions provided in this manual. Consult and use local health codes if a discrepancy occurs between this manual and your local health codes.
UNIT INSPECTION
Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during transportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.
Inspect the accessories to make sure the following components are included:
Component Quantity Part Number
Power supply kit
Insulated tubing (6 feet)
Valve decals
Installation and service manual
Water regulator 50 PSI
Drain strainer
Pump deck with 75 PSI CO
2
regulator
1
1
1
1
1
2
1
5030679
1200417
5008376
5029794
5011794
5013878
5031856
PREPARATION & INSTALLATION
The Intellicarb
™
2323 can be installed in a counter or in a freestanding cabinet. To install the unit in a counter, make sure you have a flat, level counter that is at least 23.25 inches × 23.25 inches and that will support 249 lbs.
Also consider the location of the following items before installation:
• Water line
• Power outlet
• Drain
• Heating and air conditioning ducts
1. If installing the unit in a counter, first mark the location of the hole in the counter. Cut out the hole in the counter.
CAUTION: The unit must be sealed to the counter to comply with the National
Sanitation Foundation requirements.
2. Liberally apply a sealant (e.g., Dow Corning RTV 731) to the bottom surface of the flange on the unit.
WARNING: The splash panel must be in place before lifting the unit into the counter or freestanding cabinet.
3. Lower the unit into the hole in the counter or freestanding cabinet.
4. Apply additional sealant around the rim of the unit to ensure a complete seal. Remove any excess sealant.
7
Installation and Service Manual
INSTALLATION
WATER, CO
2
, DRAIN & ELECTRICAL CONNECTIONS
Follow steps 1 through 12 to make the water, CO
2
(See the illustration below for added assistance.)
, drain and electrical connections.
Note: If the water supply to the unit, or pump deck is above 50 PSI you must install the 3/8 barb x 3/8 barb 50 PSI in line water regulator that was provided with the unit.
1.
Connect the incoming water line to the remote carbonator pump deck inlet barb.
2.
Connect the carbonated water line from the remote carbonator pump deck to the inlet barb on the unit.
3.
Connect the noncarbonated water line to the inlet barb on the unit.
4.
Connect syrup lines from BIB pumps to barbed cold plate syrup inlets.
(See Plumbing Diagram in Recommended Plumbing)
5.
Connect the insulated hose to the drain pan fitting. Run hose to drain.
6.
Connect the insulated hose to the cold plate drain fitting. Run hose to drain and add ice to the ice bin.
7.
Connect the CO
2
line from the primary 105 lb regulator to the inlet barb of the regulator, on the carbonator pump deck.
8.
Connect the incoming CO
2
line from the remote carbonator regulator to the carbonator inlet barb on the unit (75 PSI). DO NOT turn on CO
2 supply at this time.
NOTE: Connect the other CO
2
line from the primary regulator to the BIB manifold located on the
BIB rack (60 PSI).
9.
Set Flex Manifold to desired settings (carbonated or non-carbonated)
10. Turn on the water supply. (See "Purge air from carbonator tank" below)
11. Plug the low-voltage wiring into the Class 2 power supply. Plug the power supply into a
115v electrical outlet.
12. Plug the power cord (from the carbonator pump) into the unit power cord assembly.
NOTE: The water must be turned on before plugging the power cord in.
PURGING AIR FROM THE CARBONATOR TANK
1. Plumb unit as described in steps 1 - 8. Do not energize the unit. Do not turn on the CO2 to the unit.
4. Follow the instructions in the manual for energizing the unit.
2. Remove the splash panel and open the vent on the carbonator pressure relief valve.
3. Turn on the water to the unit and fill the carbonator with water. Close the vent on the carbonator pressure relief valve when water begins to escape.
5. Operate any valve to remove all the air from the water lines.
Follow instructions in the manual for remaining unit set up.
8
Installation and Service Manual
INSTALLATION
PRESSURE RELIEF VALVE TUBING
The internal carbonator tank in the Intellicarb™ 2323 uses a 125psi pressure relief valve that must be vented into a nearby drain connection. Follow the steps below for installation of the pressure relief valve tubing.
B
FIGURE 1
A
1.
Turn off the key switch located on the side of the tower (right or left side depending on your unit).
2.
Lift out the cup grid.
3.
Remove the splash panel by pulling it toward you.
4.
Locate the internal carbonator tank, and ¼” tubing supplied with unit. (Both will be located behind the splash panel)
5.
Unroll the tubing and assure one end of the tubing is attached to the ¼” barb fitting on the 125psi pressure relief valve located on the carbonator tank.
(See Figure 1-A)
6.
Route the other end of the tubing through the cutout where the beverage lines come out of the bin.
(See Figure 1-B)
7.
To route tubing out of unit, remove the screws from the back panel and route tubing as shown.
(See Figure 2)
.
8.
Assure all excess tubing is out of unit and replace back panel by securing with the screws that were removed in step 7.
9.
Attach ¼” tubing to drain connection.
10. Replace splash panel, cup grid and turn the key switch back to the "ON" position.
Note: Plumbing must conform to national and local codes.
FIGURE 2
OPERATION SETUP
After all of the connections are made, take the following steps to turn on the Intellicarb
™
2323:
1.
Make sure to plug in the low-voltage power supply (
.
2.
Activate any valve to remove all of the air from the water line.
3.
Turn on the CO
2
supply.
4.
Adjust the water-to-syrup ratio (brix) for each valve
( Not necessary if equipped with Pepsi Intellivalves)
9
Installation and Service Manual
INSTALLATION
6 VALVE
The 6 valve Intellicarb™ 2323 is manufactured with a Flexible Manifold that allows you to change valves 5-6, 4, 3,
1-2 from carbonated to non-carbonated water by making a simple adjustment. (See example below)
NOTES:
• A check valve must be installed to the noncarbonated water connection "PW". Contact factory if not installed.
• Valves read from right to left.
• For making adjustments to the Flex Manifold use the 90 o 5/32 allen wrench (5029218) supplied with the unit.
10
Installation and Service Manual
INSTALLATION
8 VALVE
The 8 valve Intellicarb™ 2323 is manufactured with a Flexible Manifold that allows you to change valves 3, 4, 5 and
6 from carbonated to non-carbonated water by making a simple adjustment. (See example below)
Valves 1, 2, 7 and 8 are all plumbed for carbonated water only.
NOTES:
• A check valve must be installed to the noncarbonated water connection "PW". Contact factory if not installed.
• Valves read from right to left.
• For making adjustments to the Flex Manifold use the 90 o 5/32 allen wrench (5029218) supplied with the unit.
11
Installation and Service Manual
OPERATION
The Intellicarb
™
2323 is a beverage dispensing unit. Unlike many other beverage dispensing units, the Intellicarb
™
2323 is modular. The modular construction provides flexibility for installation and servicing.
The tower of the Intellicarb ™ 2323 is constructed of durable stainless steel. The unit may be placed in a counter or in a freestanding cabinet. The Intellicarb ™ 2323 is equipped with a remote Procon ® carbonator pump and a Class
2 power supply that supplies the unit with 24 volts to power the beverage dispensing valves.
SPECIFICATIONS
Measurement
Counter cutout
Height above counter
Width
Depth
Height
Ice bin capacity
Weight of the unit
Electrical Specs
Stainless Steel Units
23.25" × 23.25"
25"
23.0"
23.0"
48"
80 lbs.
169 lbs.
120v 60Hz 12FLA
LINES
6
7
4
5
Line Type
1
Syrup
2
3
Syrup
Syrup
Syrup
Syrup
Syrup
Syrup
8
Syrup
9
Non-carbonated Water Inlet
10
Water Inlet from Carbonator Pump
10 9 8 7 6 5 4 3 2 1
12
OPERATION
BACK ROOM PACKAGE
Installation and Service Manual
PUMP
13
Installation and Service Manual
USER MAINTENANCE
DISASSEMBLE FOR CLEANING
A
B
C
D
E
A. Turn off the key switch located on the side of the tower (right or left side depending on your unit).
B. Lift out the cup grid.
C. Remove the splash panel by pulling it toward you.
D. Lift the drain pan straight up and pull it out.
E. Remove the ice bin cover.
CLEANING CHECKLIST
•
Check CO
2
supply. If CO
2 supply is low, an arrow on the primary regulator gauge will point to a shaded area that reads “Low CO
2
” or “Change CO
2
Cylinder.”
•
Check syrup supply.
•
Clean drain pan, grid, and splash panel. (See below)
•
Clean the valve nozzles and diffusers. (See below)
DAILY CLEANING
All cleaning must meet your local health department regulations. The following cleaning instructions are provided as a guide.
CAUTION: Use only warm soapy water to clean the exterior of the unit. Do not use solvents or other cleaning agents .
Clean the exterior of the Intellicarb ™ 2323:
1.
Turn off the key switch located on the left side of the tower.
2.
Clean the cup grid, splash panel, and drain pan with a sponge and mild detergent mixed with warm (100 °F) water. Rinse with clean water.
3.
Wipe the exterior of the tower with a clean, damp cloth.
4.
Turn on the key switch.
WEEKLY CLEANING
Clean the dispensing valves:
1.
Turn off the key switch located on the left side of the tower.
2.
Remove the valve covers, syrup diffusers, and nozzles and wash with a small, round nylon bristle brush and warm (100 °F) water.
3.
Reinstall the nozzles, syrup diffusers, and valve covers.
4.
Turn on the key switch.
14
Installation and Service Manual
USER MAINTENANCE
MONTHLY CLEANING
Clean and sanitize the ice bin and cold plate:
1.
Remove all ice from the ice bin.
2.
Remove the ice bin strainer by lifting it straight up.
3.
Prepare a mild detergent solution using warm
(100 °F) water.
4.
Wash the ice bin using a sponge and the mild detergent solution.
5.
Wash the cold plate using a soft, nylon bristle brush and the mild detergent solution.
6.
Pour the remaining detergent solution in the drain pan and watch for obstruction of flow.
7.
Rinse the ice bin and cold plate with clean water.
8.
Prepare 2 gallons of sanitizing solution by mixing 1 ounce of household bleach (that contains
5.25% sodium hypochlorite) with 2 gallons of
120 °F water. The mixture should not exceed
200PPM of chlorine.
9.
Sanitize the ice bin and cold plate with the sanitizing solution for at least 10 seconds.
10. Allow to air dry. Do not rinse.
QUARTERLY CLEANING - BAG-IN-BOX SYSTEM
The procedure below is for the sanitation of one syrup circuit at a time. Repeat to sanitize additional circuits.
You will need the following items to clean and sanitize the Bag-in-Box (BIB) beverage system:
• Three (3) clean buckets
• Plastic brush or soft cloth
• Mild detergent
• Unscented bleach (5% Na CL O) or
Commercial sanitizer
• Bag-In-Box bag connector
1.
Prepare the following in the buckets:
2.
Disconnect the “syrup-line side” of the bag-in-box
3.
8.
• Bucket 1 - warm to hot tap water for rinsing.
•
Bucket 2 - mild detergent and warm to hot water.
• Bucket 3 - mix a solution of unscented bleach
(5% Na CL O) or commercial sanitizer and warm to hot water. Mixture should supply 200PPM available chlorine ( 1 /
2
oz. bleach to 1 gallon water).
connector.
(See Figure 1 Below)
Rinse connector with warm tap water.
4.
Connect syrup connector to BIB connector and immerse both into Bucket 1. A “bag-side” connector can be created by cutting the connector from an empty disposable syrup bag
(See Figure 1 Below)
.
5.
Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually activated by depressing the syrup pallet.
6.
Connect Bucket 2 to system.
7.
Draw detergent solution through system until solution is dispensed.
Repeat steps 2-7 until all syrup circuits contain detergent solution.
9.
Allow detergent solution to remain in the system for
5 minutes.
10. Connect Bucket 3 to system.
11. Draw sanitizing solution through system until solution is dispensed.
12. Repeat step 11 until all syrup circuits contain sanitizer solution.
13. Allow sanitizer solution to remain in system for 15 minutes.
14. Remove nozzles and diffusers from beverage valves.
15. Scrub nozzles, diffusers and all removable valve parts
(except electrical parts) with a plastic brush or a soft cloth and the detergent solution.
16. Soak nozzles, diffusers and removable valve parts
(except electrical parts) in sanitizer for 15 minutes.
17. Replace nozzles, diffusers and valve parts.
18. Connect Bucket 1 to system.
19. Draw rinse water through system until no presence of sanitizer is detected.
20. Attach syrup connectors to BIB’s.
21. Draw syrup through system until only syrup is dispensed.
22. Discard first 2 drinks.
FIGURE 1
15
Installation and Service Manual
USER MAINTENANCE
WARNING: Be sure to unplug power cord before servicing the Intellicarb
™
2323. It is a shock hazard if left plugged in and operation of motors without water may damage components.
HOW TO ACCESS THE LIQUID LEVEL CONTROL & FLOAT
1.
First, unplug the unit power cord from the wall outlet (unit and pump deck power will be eliminated by doing so). Then shut off the water and CO
2
.
2.
Remove the cup grid, splash panel, drain pan and ice bin cover.
(See the Disassemble for Cleaning section)
3.
Disconnect the carb tank probe connection.
4.
Activate the relief valve to release CO
2
.
5.
Remove the three screws in the top of the carbonator.
6.
Lift out the liquid level control.
7.
Remove the three hex nuts in the liquid level float assembly.
8.
Lift out the liquid level float assembly.
2
See the Disassemble for Cleaning section
3
5
6
1
7
4
8
NOTE: Make sure the carbonator power cord is facing the back of the Intellicarb
™
2323 when the liquid level control is reinserted.
PREVENTATIVE MAINTENANCE
Preventative maintenance is a vital part of keeping your MII dispenser in top condition. Following the guidelines below will assist you in continued trouble free operation of your unit.
1. Conduct daily maintenance of the machine.
2. Perform monthly maintenance of the machine.
3. Perform periodic maintenance and sanitizing of beverage system.
4. Do not overfill the dispenser bin with ice.
5. Do not allow the dispenser to sit for prolonged periods of non use with ice in the bin.
6. Most ice dispenser service problems are caused by low usage of the ice dispenser.
7. Do not allow ice to remain in the bin more than a day in order to prevent ice from freezing together and/or stagnant ice.
Possible excess ice storage reasons:
• Storage capacity exceeds daily requirements.
• Low demand during the off season.
• Dispenser oversized with future growth in mind.
Lower ice storage to meet one day’s needs. If you manually fill ice, fill only with the appropriate amount of ice. Fill the dispenser with fresh ice each morning. Do not fill the dispenser at night just before shut down. Ice cubes can freeze together if not dispensed.
Contact MBE at 1-800-367-4233 for more information about our ProActive Maintenance Program.
16
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
PUMP DECK
14
3
10
12
1
11
6
15
LIGHT BOX
2
16
8
No
12
13
14
15
16
8
9
10
11
4
5
6
7
1
2
3
Part #
0901915
0905403
1000309
1001001
1001005
1200301
5000974
5008415
5008416
5008642
5008644
5011936
5011940
20001620
20001623
20001635
Description
WASHER STAR #8 SS
CLIP PLASTIC WIRE & CORD
TUBE FLORESCENT
SOCKET END LIGHT
STARTER LEV FS2
PLUG HEYCO CORD STRAIN RELIEF
SCREW 8-32 X 1 1/4" PH PS
WIRING HARNESS IC2323 LB
BRACKET
CORD ELECTRIC
BALLAST
SCREW 8-32 X 1/2 GRND ZINC
SCREW 8-32 X 1/2
MEDALLION PEPSI LIGHT BOX
CAP LIGHT BOX
BOX LIGHT WELDED
5
4
13
9
7
17
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
IC2323 6 & 8 VALVE EXPLODED VIEW
18
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
IC2323 6 & 8 VALVE PARTS LIST
No. Part Number Description
1 1200322 PLUG-D HEYCO 2503
2 5000220
3 5009298
4 5010332
5 5013687
6 5028059
KEYSWITCH
NIPPLE 3/4 X 2-1/4 SLIPON
INSUL MANIFOLD INT CARB
ELBOW, 45 DEG. 1/4" BARB INLET
INSUL 1/4 X 2-1/4
7 5029327
8 5029328
9 5029329
10 5029539
11 5029632
12 5029633
13 5029638
BASE IC 2323
BIN ICE BLK
COLDPLATE
NPT BARB
PLATE VLV MNTG 8 VLV
WRAP TOWER
PANEL SPLASH
14 5029734
15 5029735
16 5029742
17 5029743
18 5029783
19 5029785
20 5029787
21 5029844
22 5029892
23 5029893
24 5030191
DOOR TAB
COVER ICE BIN
GSKT RETAINING FOAM
GSKT RETAINING FOAM
CAP TOWER
LIGHT KIT
TUBE DRAINPAN
GSKT RETAINING FOAM
CARB WATER MANIFOLD
PLAIN WATER MANIFOLD
LINE POSTCHILL VLV 3&6
No. Part Number Description
25 5030192 LINE POSTCHILL VLV 4&5
26 5030556
27 5030557
28 5031650
29 5031856
30 5031857
TUBE CARBONATOR OUTLET
TUBE CARBONATOR INTLET
POWER SUPPLY
DECK 115V PUMP VB
DECK 220V PUMP VB
31 020000251 WRAP WELDED BEZEL
32 020000986 MANIFOLD 4 PORT RAISED
33 020000989 PLATE MANIFOLD MTG
34 020000992 SCR 8-32 X 4/8 T410SS HH TRI-LOBE
35 020001036 TANK CARB 115V
36 020001037 TANK CARB 220V
37 5013849 COVER REAR
38 5013850
39 5013864
40 VLV
0901805
5011953
5013883
5029797
5011794
5013878
5011377
DRAINPAN BLACK
CUP GRID (OPTIONAL GRID ACCUFILL #5013865)
SEE BOM
WASHER FLAT 1/4" SS
SCR 10-24 X 1-1/4 SELF TAP
CORD POWER
BOLT HEX 1/4-20 X 5.000
REG WTR 50 PSI
DRAIN STRAINER
VLV DBL CHK 3/8 HB X 3/8 HB
IC2323 6 VALVE ONLY PARTS LIST
No. Part Number Description
1 5008239 LINE MANIFOLD OUT 1/4"
2 5030836
3 5031413
MANIFOLD PLAIN WATER
PLATE VLV MNTG 6 VLV
No. Part Number Description
4 5031505 CARB WTR MANIFOLD 6 VLV
5 5031507
6 5031509
MANIFOLD 2 VLV
LINE POST CHILL 3 & 4
19
Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
CARBONATOR TANK / BAFFLE ASSEMBLY
ITEM PART # DESCRIPTION
1
6
7
8
9
10
11
12
13
14
2
3
4
5
15
16-2115-41 ASSY. PROBE 115V ELECTRICAL, BLACK
CAP, SOLENOID DRIVING, SPARE PARTS
KIT FOR PROBE IS 16-1404.
09-1877 STUD, PROBE
15-1951
5030390
00701312
19-0934
15-3119
ASSY, 115V/220V, PROBE, FLOAT RING.
VALVE PRESSURE RELIEF 125 PSI W/BARB
CHECK VALVE, CARBONATOR, SINGLE 1/4
MALE FLARE.
FITTING, .125NPT X PRV, S.S. ADAPTER.
1701115
1701110
5009025
ASSY CARBONATOR 10" WELD COMPLETE
WASHER, 3/8 IN. NYLON WHITE.
NUT, 3/8 X 9/16 IN. SWIVEL FTG.
FITTING, 1/4 IN. SWIVEL 3/8 BARB.
1701113
1701109
WASHER, 1/4 IN. NYLON WHITE.
FITTING, 1/4 IN. SWIVEL HOSE BARB.
1701108 NUT, 1/4 X 3/8 IN. SWIVEL FTTG.
16-2226-41 ASSY. PROBE 220V ELECTRICAL 50/60HZ
BLACK CAP, SOLENOID DRIVING, SPARE
PARTS KIT FOR PROBE IS 16-1406.
5031855 INSUL DOMED CARB
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Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
115V MERCHANDISER
220/240V MERCHANDISER
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Installation and Service Manual
EXPLODED VIEWS, PARTS & DIAGRAMS
115V WIRING DIAGRAM
220/240V WIRING DIAGRAM
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Installation and Service Manual
PROBLEM
Beverages do not dispense.
The carbonator gases out.
TROUBLESHOOTING
The carbonator pump does not work.
SOLUTION
Make sure the low-voltage power supply (transformer) is plugged into an electrical outlet .
, Drain & Electrical Connections)
Make sure the key switch (found on either the left or right side of the tower) is turned on.
Make sure the CO
2
supply is turned on.
Make sure the carbonator power cord is plugged into an electrical outlet.
(Step 12, Water, CO2, Drain & Electrical Connections)
Make sure the water supply and pressure is turned on.
Make sure the carbonator power supply is plugged in (behind the splash panel).
(Step 3, How to Access the Liquid Level Control & Float)
Check the carbonator pump and replace if necessary.
(See How to Access the Liquid Level Control & Float)
Check the liquid level float and replace if necessary.
Clean, service, or replace the liquid level float.
(See How to Access the Liquid Level Control & Float)
Check water supply and pressure (min 40psi - max 55 psi).
The pressure relief valve opens.
Clean, service, or replace the liquid level float.
(See How to Access the Liquid Level Control & Float)
Check water supply and pressure (min 40psi - max 55 psi).
The beverages are too sweet.
The beverages are not sweet enough.
The beverages are not cold.
The carbonator pump will not shut off.
Make sure the CO
2
supply is turned on.
Brix the valves.
(Flomatic valve brixing)
Check to see if the BIB is empty and replace if necessary.
Adjust the water-to-syrup ratio (brix).
(Flomatic valve brixing)
Fill the ice bin.
Repair any leaks in the carbonated water system.
Check the liquid level float and replace if necessary.
(See How to Access the Liquid Level Control & Float)
The carbonator cycles erratically.
Replace the liquid level float or the liquid level control.
The carbonator pump capacity is too low.
Remove any kinks in the water supply line.
Check water supply and pressure (min 40psi - max 55 psi).
Make sure the water supply is turned on and the valve is fully opened.
Make sure the water supply is adequate (minimum 40 PSI).
The carbonator pump operates but does not pump water.
Water leaking from bin/base seam or out back of unit
Replace the carbonator pump if necessary.
Check drain, unstop bin drain or drain tubing.
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Installation and Service Manual
PROBLEM
Pump motor does not shut off.
TROUBLESHOOTING
PUMP
POSSIBLE CAUSE
Problem with probe or probe harness.
CORRECTIVE ACTION
1. Remove Probe Electronics
2. Pass Magnetic Tip of Screwdriver
by Lower end of Tube Extending
from Electronics Package
3. Reed Switch Closes
4. Carbonator Operates
Pump motor intermittent
Problem with probe or probe harness.
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Installation and Service Manual
25
Installation and Service Manual
INDEX
Symbols E N
105 lb regulator ......................... 8
A
accessories ............................... 7
B
B-I-B ........................................ 15
Back Room Package .............. 13
Baffle Assembly ...................... 20
BIB manifold ............................. 8
BIB Rack ................................... 8
brixing ....................................... 2
C
Carbon Dioxide ......................... 5
carbonated ........................ 10, 11
carbonator .......................... 8, 16
carbonator pump ..................... 12
Carbonator Tank ..................... 20
CAUTION ........................... 6, 15
claims ........................................ 7
Cleaning ............................. 2, 14
CO2 ...................................... 4, 8
CO2 monitors ............................ 4
cold plate ................................ 15
components .............................. 7
connections .................... 8, 9, 23
cup grid ................................... 14
K
D
damage ................................ 2, 7 delivery ................................. 2, 7
detergent ................................. 15
Diagrams ............ 19, 20, 21, 22
diffusers ........................... 14, 15
Disassemble .................... 14, 16
dispensing valves ................... 14
distributor .................................. 2
Dow Corning RTV 731 .............. 7
Drain ......................................... 7
drain pan ................................. 14
drain pan fitting ......................... 8
ducts ......................................... 7
electrical outlet .......................... 8
Exploded Views .. 19, 20, 21, 22
exterior .................................... 14
non-carbonated ............ 8, 10, 11
Notes ..................... 8, 10, 11, 16
nozzles .................................... 15
NSF ........................................... 6
I
F
O
flange ........................................ 7
Flexible Manifold .......... 8, 10, 11
Float ................................. 16, 23
FOREWORD ............................ 2
freestanding cabinet ............ 6, 7
Operation .................................. 5
Operation Setup ........................ 9
outlet ....................................... 16
P
H
health department ................... 14
hose .......................................... 8
ice bin ................................. 8, 15
ice bin cover ............................ 14
inlet barb ................................... 8
INSPECTION ............................ 2
INSTALLATION .. 7, 8, 9, 10, 11
Installation Date ........................ 2
Instructions ............................. 14
irregularities .............................. 2
Parts .................... 19, 20, 21, 22
Pepsi Service ............................ 2
power cord .............................. 16
Power outlet .............................. 7
power supply .................. 8, 9, 12
Preparation & Installation .......... 7
Procon® .................................. 12
Pump ....................................... 13
pump deck ................................ 8
Q
Qualified Service Personnel ..... 5
Quarterly Cleaning .................. 15
R
key switch ............................... 14
L
Lines ....................................... 12
Liquid Level Control ......... 16, 23
liquid level float ....................... 16
location ..................................... 7
low-voltage ................................ 9
regulations .............................. 14
regulator .................................... 8
Relocation ................................. 5
remote carbonator .................... 8
requirements ............................. 6
return procedures ..................... 2
S
M
MBE .......................................... 2
Model Number .......................... 2
Monthly Cleaning .................... 15
SAFETY ............................... 5, 6
sanitizing ................................... 4
sealant ...................................... 7
Serial Number ........................... 2 service assistance .................... 2
Service Personnel ..................... 5
servicing .................................. 16
Shipping .................................... 5
Shipping, Storage, Relocation .. 5
shock hazard .......................... 16
soapy water ............................. 15 solvents ................................... 15
Specifications .......................... 12
splash panel ....................... 4, 14
start-up ...................................... 5
Storage ..................................... 5
T
U
Unit Inspection .......................... 7
UNPACKING ............................. 2
V
valve covers ............................ 14
valve nozzles .......................... 15
valves ........................... 9, 10, 11
W
WARNING .......................... 6, 16
Warning ..................................... 5
Water ............................. 8, 9, 23
Water line .................................. 7
water line ................................... 9 water-to-syrup ratio .. 9.
See also brixing
Weekly Cleaning ..................... 14
Wiring Diagrams ..................... 22
27
Manitowoc Beverage Equipment
2100 Future Drive
Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233
Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.
020000803 May 31, 2007 REV2
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Table of contents
- 3 TABLE OF CONTENTS
- 2 FOREWORD
- 2 UNPACKING AND INSPECTION
- 2 WARRANTY INFORMATION
- 5 SAFETY
- 5 Important Safety Instructions
- 5 Qualified Service Personnel
- 5 Shipping, Storage, and Relocation
- 5 Installation Warning
- 5 Carbon Dioxide Warning
- 5 Additional Warnings
- 6 GROUNDING IN STRUCTIONS
- 7 INSTALLATION
- 7 Starting Your Beverage System And Dispenser
- 7 Unit Inspection
- 7 Preparation & Installation
- 8 Water, CO2, Drain & eLECTRICAL Connections
- 8 Purging Air from the Carbonator Tank
- 9 Pressure Relief Valve Tubing
- 9 Operation Setup
- 10 6 Valve
- 11 8 Valve
- 12 Operation
- 12 Specifications
- 13 Back Room Package
- 13 Pump
- 14 User MAINTENANCE