TRUMPF iLed OR Light Service Manual

iLED Lighting System

Installation Instructions

To the Service Technician

Conformity

Please read through these Installation Instructions with great care and comply with the safety information and requirements for installation.

CE marking

This item of equipment is a Class I medical device as defined by the

European Medical Device Directive (MDD) 93/42/EEC, June 1993,

Appendix IX.

The manufacturer declares that this product conforms to the fundamental requirements according to MDD Appendix I and documents this by means of the CE marking.

What equipment forms the subject of these Installation

Instructions?

iLED Lighting System:

• single luminaire version: with one iLED 3 or iLED 5 light head,

• surgical lighting system version: with a combination of 2 to 3 iLED 3 or iLED 5 light heads,

• plus optional extra equipment.

Customer Service is at your disposal

• if you have any questions on the equipment or its installation,

• if you would like to re-order spare parts,

• for servicing or warranty claims.

How to reach us

Sales

Service

• TRUMPF KREUZER Medizin Systeme GmbH + Co. KG

Benzstrasse 26

82178 Puchheim, Germany

• Telephone: ++49 / (0)89 / 8 09 07 - 0

• Fax: ++49 / (0)89 / 8 09 07 - 2 22

• Telephone: 0 180 / 2 25 41 35

Telephone: ++49 / (0)36 71/ 5 86 - 0

• Fax: ++49 / (0)36 71 / 58 61 75

Visit us on the Internet

© TRUMPF KREUZER, 2007

• Edition: 07/2007, Version 2 (Index 01)

As on: 07.03.2007

www.Trumpf-med.com

2 7200681 Installation Instructions iLED Lighting System US – 07/07

Notes relating to this documentation

Applicability

Copyright

We reserve the right to make changes

Copyrights

Protection laws

Translations

Trademarks

• These Installation Instructions are only valid in conjunction with the iLED planning specification.

• The information contained in these Installation Instructions and parts thereof are the intellectual property of TRUMPF KREUZER

Medizin Systeme GmbH + Co. KG, hereinafter TRUMPF, and is protected by national and international copyright and other laws for the protection of intellectual property.

• Any duplication, reproduction, translation, microfilming, storage

– in either electronic or magnetic form – , processing as electronically or magnetically stored data, copying or distribution of these documents and/or the information contained herein or parts thereof without the prior written approval of TRUMPF is hereby strictly prohibited.

• TRUMPF shall assume no liability whatsoever on the basis of, or in association with, the use of said information prohibited in this manner by any person or company.

TRUMPF reserves the right to amend, delete or modify in any other manner all information contained herein at any time and on any grounds without prior notice.

We are constantly engaged in the further development of our products and reserve the right to make changes to the scope of supply in terms of design, equipment or technology.

• TRUMPF expressly reserves all rights in accordance with copyright law.

• All printed material corresponds to the version of the iLED lighting system and to the status of the safety standards that it is based on at the time of printing. All protection rights are reserved for devices, circuits, processes, software programs and names specified therein.

• The German-language version of these Installation Instructions shall be binding as regards translations into foreign languages.

• All trademarks mentioned in these Installation Instructions are the exclusive property of the respective suppliers and/or manufacturers.

7200681 Installation Instructions iLED Lighting System US – 07/07 3

Contents

1

2

3

4

5

6

7

8

9

Important Information ....................................................................................................7

1.1

Delivery .......................................................................................................................7

1.2

Identification of Components with Serial Numbers ..........................................................7

1.3

Equipment Required for Installation................................................................................8

1.4

Service Technician Qualification Requirements ...............................................................8

1.5

Installation Site Requirements ........................................................................................9

1.6

Intended Use................................................................................................................9

1.7

Warranty and Liability .................................................................................................10

Customer Requirements ...............................................................................................11

2.1

Secure Attachment to Ceiling ......................................................................................11

2.2

Ceiling Attachment Equipment Specifications................................................................11

2.3

Customer's Electrical Installation ..................................................................................12

Your Safety is Important to Us .......................................................................................13

3.1

Symbols used in these Installation Instructions...............................................................13

3.2

Symbols used on the iLED Lighting System....................................................................14

3.3

Overview of the Most Important Safety Information .......................................................15

Identification with Serial Numbers ................................................................................16

4.1

Use of Serial Numbers................................................................................................16

4.2

Position of Serial Numbers ..........................................................................................16

Installing the Ceiling Anchor Plate ................................................................................17

5.1

Installation using Heavy Load Anchors .........................................................................17

5.2

Installation using Counterplates...................................................................................18

Installing Threaded Bolts or Spacers ..............................................................................19

6.1

Installing Threaded Bolts on the Ceiling Anchor Plate....................................................19

6.2

Installing Optional Spacers on the Ceiling Anchor Plate ................................................19

Installing the Ceiling Flange .........................................................................................20

7.1

Preparing for Installation .............................................................................................20

7.2

Installing Components on the Ceiling Flange for the Power Supply using Control Box Plates .............................................................................................20

7.3

Installing the Ceiling Flange ........................................................................................25

Installing an Interface Plate or Canopy Retainer Plate ...................................................26

8.1

Installing an Interface Plate..........................................................................................26

8.2

Installing a Canopy Retainer Plate................................................................................27

Installing the Central Axis with Extension Arm ...............................................................28

9.1

Routing Five-pole Cables for Light Heads without Camera through the Ceiling Tube.......28

9.2

Routing Seven-pole Cables for Light Heads with Camera through the Ceiling Tube.........29

9.3

Installing the Central Axis ............................................................................................29


Contents

10 Connecting the Cables .................................................................................................30

10.1 Connection Variants for Light Heads without Camera ...................................................30

10.2 Connection Variants for Light Heads with Camera ........................................................32

10.3 Connection Variant for Camera on Separate Pendant...................................................33

11 Installing a Spring Arm .................................................................................................34

11.1 Spring Arm Versions ...................................................................................................34

11.2 Preparing for Installation for all Spring Arm Variants......................................................35

11.3 Installing Spring Arm for Light Head without Camera ....................................................36

11.4 Installing Spring Arm for Light Head with Camera.........................................................37

11.5 Installing Spring Arm for vidiaPORT Monitor Installations...............................................38

11.6 Adjusting Arm Stop on the Acrobat Space Spring Arm ..................................................38

11.7 Installing the Cover.....................................................................................................39

12 Installing the Horizontal Bar on the iLED 5 Light Head ..................................................40

12.1 Installing the Horizontal Bar on the iLED 5 Light Head without Camera ..........................40

12.2 Installing the Horizontal Bar on the iLED 5 Light Head with Camera...............................40

13 Installing the Light Head ..............................................................................................41

13.1 Installing the Light Head without Camera on the Acrobat 2000/3000 Spring Arm ..........41

13.2 Installing the iLED 3 Light Head without Camera on the Acrobat 2000 LCH Spring Arm..42

13.3 Installing the iLED 5 Light Head without Camera on the Acrobat 3000 LCH Spring Arm..43

13.4 Installing the Light Head with Camera on the Acrobat 2000/3000 Spring Arm...............44

13.5 Installing the Light Head iLED 3 with Camera on the Acrobat 2000 LCH Spring Arm ......45

13.6 Installing the Light Head iLED 5 with Camera on the Acrobat 3000 LCH Spring Arm ......46

14 Installing Camera on Separate Pendant .......................................................................47

14.1 Installing Camera on Separate Pendant on the Acrobat 2000 Spring Arm......................47

15 Connecting/Disconnecting Counterweight ....................................................................48

15.1 Connecting the Counterweight ....................................................................................48

15.2 Disconnecting the Counterweight ................................................................................49

16 Installing the vidiaPORT Monitor Attachments ...............................................................50

16.1 Special Features .........................................................................................................50

16.2 vidiaPORT Versions ....................................................................................................50

16.3 Routing Cables through the vidiaPORT Monitor Adapter ...............................................51

16.4 Routing Cables through the VESA 100 Adapter ............................................................53

16.5 Installing the vidiaPORT Monitor Adapter on the Acrobat 2000/3000 Spring Arm ..........53

16.6 Installing the vidiaPORT Duo Monitor Attachment on the Acrobat Space Spring Arm.......55

16.7 Grounding the Acrobat Space Spring Arm ...................................................................57

16.8 Feeding in Cables ......................................................................................................58

16.9 Installing the Rotating Canopy.....................................................................................59

16.10 Installing the Ceiling Tube Cover.................................................................................60

16.11 Installing the Flat-Screen Monitor.................................................................................61

7200681 Installation Instructions iLED Lighting System US – 07/07 5

Contents

17 Installing the Wall-Mounted Control Panel ....................................................................62

17.1 Installing the Flush-Mounted Version of the Wall-Mounted Control Panel .......................62

17.2 Installing the Surface-Mounted Version of the Wall-Mounted Control Panel....................65

18 Adjustments ..................................................................................................................68

18.1 Adjusting Spring Force on the Acrobat 2000/3000 and

Acrobat 2000/3000 LCH Spring Arms.........................................................................68

18.2 Adjusting Spring Force on the Acrobat Space Spring Arm..............................................68

18.3 Adjusting Height Stop on the Acrobat 2000/3000 Spring Arms .....................................69

18.4 Adjusting Height Stop on the Acrobat Space Spring Arm ...............................................69

18.5 Adjusting Height Stop on the Acrobat 2000 LCH Spring Arm.........................................70

18.6 Adjusting Height Stop on the Acrobat 3000 LCH Spring Arm.........................................70

18.7 Adjusting Brake Force on the Acrobat 3000 Spring Arm................................................71

18.8 Adjusting Brake Force on the Acrobat 2000 LCH Spring Arm ........................................71

18.9 Adjusting Brake Force on the Acrobat 3000 LCH Spring Arm ........................................72

18.10 Adjusting Brake Force on the vidiaPORT Monitor Adapter .............................................73

18.11 Adjusting Brake Force on the VESA 100 Adapter ..........................................................73

18.12 Adjusting Brake Force on the Camera Adapter of the Separate Camera.........................74

18.13 Adjusting Brake Force on the iLED Lighting System........................................................75

19 Installing the Canopy ....................................................................................................76

19.1 Installing Brackets on the Interface Plate.......................................................................76

19.2 Installing Brackets on the Canopy Retainer Plate...........................................................77

19.3 Installing the Canopy..................................................................................................78

20 Functional Check and Customer Instruction ..................................................................79

21 Technical Data ..............................................................................................................80

22 Circuit Diagrams ..........................................................................................................84

22.1 Interface Plate Circuit Diagram (Maximum Equipment)..................................................84

22.2 Circuit Diagram – Control Box Plates...........................................................................89

22.3 Circuit Diagram Distance 1-20m (Maximum Equipment)...............................................94

22.4 Circuit Diagram Distance 21-50m (Maximum Equipment).............................................95

22.5 Circuit Diagram – iLED 3 LCH.....................................................................................96

22.6 Circuit Diagram – Camera on Separate Pendant........................................................100

22.7 Circuit Diagram – System with Camera......................................................................102

22.8 Circuit Diagram – vidiaPORT ....................................................................................104

22.9 Circuit Diagram – Wall-Mounted Control Panel .........................................................105


1 Important Information

Damage during transport

Damage claims

Damage report

Returns

Accompanying documents

1.1

Delivery

• Before installation, check the consignment for any damage that may have occurred during transport.

In the event of any damage please contact TRUMPF.

Damage claims can only be considered if TRUMPF is notified immediately.

Please complete a damage report as soon as possible and send it in to TRUMPF to enable damage claims to be validated.

If you need to return an item or items, please use the original packaging if possible.

• To enable us to deal with the matter speedily, please provide the following details:

Name and address of customer,

Consignee,

Primary serial number of the iLED lighting system or of the component concerned (see “Section 4.2”, page 16),

Description of fault (form: Service Advice Form).

1.2

Identification of Components with Serial

Numbers

• The components of the iLED lighting system are identified with serial numbers:

The serial numbers define the components of a specified iLED lighting system without any risk of confusion.

The components of an iLED Lighting System must be installed in the relevant position in accordance with the serial numbers.

• An overview of the identification of a iLED lighting system with serial numbers can be found in “Section 4”, page 16.

7200681 Installation Instructions iLED D Lighting System – 07/07 7


1.3

Equipment Required for Installation

• Vermette 512 lifting equipment or forklift with a load rating of at least 250kg.

The lift must correspond at least to the height of the intermediate ceiling.

• Standard drill equipment or

Core drill HILTI DD-EC 1,

with appropriate drill,

and drilling template (# 4019364).

• Spirit level.

• Torque wrench,

• Calibrated luxmeter,

• Multimeter,

• Standard toolkit,

• Two ladders of the necessary length.

Only for trained service technicians

Carrying out installation

In the event of problems

1.4

Service Technician Qualification Requirements

• These Installation Instructions are written for trained service technicians.

• The iLED lighting system may only be installed by TRUMPF

Technical Service or by authorized service personnel who have been trained by TRUMPF.

• When installing the equipment, you must follow the steps given in these installation instruction in the correct order.

• In the event of damage to the iLED lighting system, installation must cease.

• If you encounter problems which are not covered by these

Installation Instructions or not covered in sufficient detail, you should immediately contact your nearest TRUMPF Customer

Service Center for the safety of operators and patients.

8 7200681 Installation Instructions iLED D Lighting System – 07/07


1.5

Installation Site Requirements

• The installation site must satisfy the requirements stated in the iLED planning specification.

• The iLED lighting system, as a surgical lighting system, must only be installed in rooms that are used for medical purposes and are set up in accordance with DIN VDE 0100 - 710 or

IEC 60364-710.

• The ambient temperature during operation must be between

10°C and 40°C.

• The relative humidity must be between 30% and 75%.

• The air pressure must be between 700 and 1060 hPa.

Proper use

Operating range

1.6

Intended Use

• The iLED lighting system is for illuminating an examination and surgical site on the patient in a hospital or doctor's surgery.

• It operates at a distance of between 70 cm and 150 cm from the intervention site.

Definition: Small surgical luminaire

Single luminaire:

• One iLED 3 / iLED 5 single luminaire is classified as a small surgical luminaire under IEC 60601-2-41, and may only be used for operations where light failure will not put the patient at risk.

Improper use

Surgical lighting system:

• A surgical lighting system with multiple light heads can be used without restriction.

• The iLED lighting system is not suitable for operation in potentially explosive atmospheres.

• The iLED lighting system must not be used in environments in which combustible mixtures of anesthetics with air, oxygen or laughing gas are used.

• To avoid the possibility of the light heads overheating, never cover them whilst the lighting system is in operation.

• To avoid any risk of dazzling, never look directly at the light coming from the light heads.

• It is not permitted to place additional loads on the lamp suspension.

• Do not expose the iLED lighting system to extreme vibrations.



1.7

Warranty and Liability

TRUMPF guarantees the safety and functionality of the iLED lighting system only on condition that:

• installation, modifications and repairs are carried out by TRUMPF service technicians or other persons expressly authorized by

TRUMPF,

• requirements for secure ceiling attachment have been met,

• the electrical installation of the iLED lighting system complies with the currently applicable regulations,

• only original components from TRUMPF have been used,

• only approved accessories or those that have been tested for suitability are installed,

• the iLED lighting system is being used for its intended purpose, in the proper manner,

• it is commissioned and the equipment is released for operation with a delivery note.


2 Customer Requirements

Acceptance certificate of structural engineer

Holes drilled incorrectly

Ceiling anchor plate

Building regulations must be observed.

2.1

Secure Attachment to Ceiling

• It must be ensured during planning that all circumstances involved in the specific case have been given proper consideration, the specific approval from the competent building authorities has been obtained and all installation work has been performed in the proper manner using suitable tools.

• The structural design of the ceiling must ensure that the loads imposed by the iLED lighting system and other existing ceiling loads are absorbed and transferred safely.

• The load-bearing capacity must be calculated and checked by a structural engineer and confirmed by means of proof calculations. This structural proof for the load-bearing capacity of the ceiling must be drawn up and submitted prior to installation of the iLED Lighting System.

• In the event that a hole is drilled incorrectly, coming up against a reinforcement rod for instance, the responsible structural engineer should be consulted to make sure that the load is still adequately distributed over the ceiling area.

• To make sure that the load is distributed correctly, the ceiling anchor plate must be installed flush with the ceiling.

• The national and regional building regulations currently applicable must be observed.

Reinforced concrete ceilings

Class C20/25

Observe instructions from the manufacturer of the attachment equipment

Counterplate set

2.2

Ceiling Attachment Equipment Specifications

With properly constructed Class C20/25 (or better) reinforced concrete ceilings, the following attachment equipment (not included in scope of supply) should be used (see “Section 5.1”, page 17):

• 4 through-wall anchors,

• HILTI make,

• approval no. ETA-98/0001,

• model HST M16/25,

• minimum thickness of raw ceiling 160 mm.

In order to secure the iLED lighting system correctly to the ceiling you must observe the instructions from the manufacturer of the attachment equipment.

For all other ceilings we recommend the use of a counterplate set for ceiling attachment (see “Section 5.2”, page 18):

• 4 counterplates with threaded rods M16 (# 4021131),

• 4 M16 hexagon nuts – DIN 934 (# 5200031),

• 4 washers 19.00 – DIN 125 (# 5301901).


2 Customer Requirements

Installation by specialist external contractors

Work must be carried out by qualified electricians

National regulations must be observed

Device for disconnecting all poles from the power supply

2.3

Customer's Electrical Installation

The electrical connections on the customer's premises must be implemented by a specialist company commissioned by the customer as per the iLED planning specification. The following requirements must be observed:

• Planning, execution and checking of the electrical installation must be carried out at the customer's premises by competent electrical engineers and licenced electrical contractors.

• If the applicable regulations in the country concerned require the device to be connected to the power supply by authorized specialist engineers, it is important to ensure that they are observed.

• A device must be installed on the customer's premises which disconnects all poles of the power supply cables from the power supply network.

• The terminal blocks must be freely accessible for installation of the iLED lighting system and performance of the required electrical safety checks.

• The electrical installations of the room concerned must comply with the applicable national regulations. DIN VDE 0100 part

710 is applicable in the Federal Republic of Germany.

The requirements of NFPA 70 and NFPA 99 are applicable in the USA.


DANGER

1WARNING

1CAUTION

NOTICE

NOTE

3 Your Safety is Important to Us

3.1

Symbols used in these Installation Instructions

Important information is shown in these Installation Instructions using symbols and signal words.

Signal words such as DANGER, WARNING or CAUTION indicate the level of risk. This is visually emphasized by the different triangle symbols.

DANGER alerts you to an immediate dangerous situation, which – unless avoided – will result in death or serious injury.

WARNING alerts you to a potentially dangerous situation, which – unless avoided – may result in death or serious injury.

CAUTION alerts you to a potentially dangerous situation, which – unless avoided – may result in minor or slight injury.

NOTICE indicates a potentially dangerous situation, which – unless avoided – will lead to damage to property.

NOTE gives you additional information and helpful tips for the safe and efficient use of the appliance.

The following symbols and signal words define the potential threat more precisely.

Explosion hazard warns against use of the iLED lighting system in combustible mixtures of anesthetics with air, oxygen or laughing gas.

Electric shock warns of the danger of electric shock, which may result in serious injury or even death.

Sudden release of spring arm warns of the sudden release of the spring arm if the light head is removed without firstly putting the spring arm in the highest possible limit stop position.

Falling lighting system warns of equipment suddenly falling if additional loads are placed on the lighting system.



3.2

Symbols used on the iLED Lighting System

CE conformity marking

Device tested by Underwriter Laboratories Inc. for USA and Canada.

UL/cUL Classification with respect to electric shock, fire, and mechanical hazards only in accordance with UL 60601-1 and

CAN/CSA C22.2 No. 601.1 22TF.



3.3

Overview of the Most Important Safety

Information

Please also comply with the safety information in the individual sections.

Installation site

DANGER

Gas explosion

Combustible mixtures of anesthetics with air, oxygen or laughing gas may not be used in environments in which the iLED lighting system is operated.

Danger of the lighting system falling

DANGER

Parts falling from overhead

Make sure that no-one is standing below the lighting system whilst it is being installed.

1

WARNING


Comply with the torques for the fixing screws specified in these Installation Instructions.

Hazards from electric shock

1

WARNING

Switch off the building power supply

During all installation work the building power supply must be de-energized and prevented from being switched back on again.


4 Identification with Serial Numbers

Figure 1

4.1

Use of Serial Numbers

The components of the iLED lighting system are identified with serial numbers:

• The serial numbers define the components of a specified iLED lighting system without any risk of confusion.

• The components of an iLED Lighting System must be installed in the relevant position in accordance with the serial numbers.

4.2

Position of Serial Numbers

• The main serial number can be found on the packaging and also on the top of the uppermost extension arm 1 .

• The positions of the serial numbers are shown in

“Figure 1”, page 16.

16 7200681 Installation Instructions iLED US Lighting System – 07/07

5 Installing the Ceiling Anchor Plate

Figure 2

7200681 Installation Instructions iLED US Lighting System – 07/07

5.1

Installation using Heavy Load Anchors

Check the requirements for secure ceiling attachment as specified in “Section 2.1”, page 11 .

The attachment equipment is described in

“Section 2.2”, page 11 .

1. Mark the position of the ceiling anchor plate 2 on the ceiling in accordance with the plan drawing using the drilling template ( #4019364 ) .

Drill holes:

2. Drill four holes 3 in accordance with the instructions from the manufacturer of the fixtures.

• Blow out the holes thoroughly.

3. Knock a heavy load anchor 1 into the raw ceiling as far as the mark in accordance with the instructions from the manufacturer of the fixtures.

Installing the ceiling anchor plate:

DANGER

Falling ceiling panel

Make sure that no-one is standing below the ceiling anchor plate 2 whilst it is being installed.

4. Loosely screw the ceiling anchor plate 2 to the heavy load anchor 1 that was installed first.

5. Align the ceiling anchor plate 2 with the remaining drill holes 3 .

6. Knock the three remaining heavy load anchors 1 into the raw ceiling through the drill holes 3 in the ceiling anchor plate 2 as far as the mark.

Tightening the heavy load anchors:

1

WARNING


Tighten the heavy load anchors 1 in accordance with the instructions from the manufacturer of the fixtures.

7. Tighten the heavy load anchors 1 uniformly in accordance with the instructions from the manufacturer of the fixtures.

8. Check that the ceiling anchor plate 2 is securely in place.

• The ceiling anchor plate 2 must lie flush with the raw ceiling.

17

5 Installing the Ceiling Anchor Plate

Figure 3

5.2

Installation using Counterplates

Check the requirements for secure ceiling attachment as specified in “Section 2.1”, page 11 .

The fixtures are described in “Section 2.2”, page 11 .

1. Mark the position of the ceiling anchor plate 3 in accordance with the plan drawing using the drilling template ( #4019364 ) .

Drilling holes:

NOTE

Faulty, misaligned drill holes

Drill the holes 4 from the underside of the raw ceiling .

2. Drill four holes 4 , with a 20mm diameter, and always from the underside of the raw ceiling.

3. Push four counterplates with threaded bolts 1

( #4021131 ) through the drill holes from the top side of the raw ceiling.

Installing the ceiling anchor plate:

DANGER

Falling ceiling anchor plate

Make sure that no-one is standing below the ceiling anchor plate 3 whilst it is being installed.

4. Position the ceiling anchor plate 3 on an M16 threaded bolt 1 and screw on loosely with a washer and M16 hexagon nut 2 .

5. Push the three remaining threaded bolts 1 into the ceiling anchor plate 3 and screw each one firmly in place using 1 washer and hexagon nut 2 .

Tightening the hexagon nuts:

6. Tighten the hexagon nuts 2 uniformly to 195Nm.

• At the same time, prevent the counterplates 1 from turning.


Figure 4

Figure 5

6 Installing Threaded Bolts or Spacers

6.1

Installing Threaded Bolts on the

Ceiling Anchor Plate

1. Screw the hexagon nuts 2 onto the threaded bolts

3 (length 110mm) at intervals of min. 25mm.

1

WARNING


Screw threaded bolt 3 into the ceiling anchor plate 1 as far as it will go.

2. Screw six threaded bolts 3 as far as they will go into the ceiling anchor plate 1 .


3. Tighten the hexagon nuts 2 uniformly to 195Nm.

6.2

Installing Optional Spacers on the

Ceiling Anchor Plate

The length of the six spacers depends on the specific order.

1

WARNING


Screw threaded bolt 3 into the ceiling anchor plate 1 as far as it will go.

1. Screw six threaded bolts 5 as far as they will go into the ceiling plate 1 .

2. Push the spacers 2 onto the threaded bolts 5 and put a washer 3 and a hexagon nut 4 on each of them.


3. Tighten the hexagon nuts 4 to 195Nm.

• Check that the spacers 2 are securely in place.

7200681 Installation Instructions iLED US Lighting System – 07/07 19

7 Installing the Ceiling Flange

Figure 6

7.1

Preparing for Installation

Irrespective of the attachment elements specified in

“Section 6”, page 19 , the following settings always remain the same.

1. Screw three hexagon nuts 1 , offset by 120° and spaced 50mm , onto 3 threaded bolts 5 .

• Screw the remaining 3 hexagon nuts 1 a little higher e.g. 60 mm .

Aligning the hexagon nuts horizontally:

2. Horizontally align the three lower hexagon nuts 1

(spaced 50mm) using a spirit level.

Installing upper insulation:

3. Put a washer 2 and plastic insulating disk 3 on the M16 threaded bolt 5 and secure using an

O-ring 4 .

4. Repeat this procedure for the remaining 5 threaded bolts 5 .

7.2

Installing Components on the Ceiling

Flange for the Power Supply using

Control Box Plates

If no interface plate is installed on the ceiling tube of the ceiling flange, further components must be installed on the ceiling flange depending on the particular iLED lighting system variant.

Install the components on the floor beforehand according to the following sections and then install the ceiling flange as described in “Section 7.3”, page 25 .


Figure 7


7.2.1 Variant: Light head without camera and cable lengths of 1 - 20 m

Components to be installed:

• 1 top-hat rail and 1 terminal

1. Screw the top-hat rail 2 to the ceiling flange 1 using two M5 x 16mm socket head cap screws 3 .

2. Push the terminal 4 onto the top-hat rail 2 and check that it is securely in place.

Electrical connection for iLED 5 / iLED 5 LCH / iLED 3 light heads:

• Route the cables into the control box plate in the control box and connect according to circuit diagram #4025890.

Electrical connection for iLED 3 LCH light head:




Figure 8 7.2.2 Variant: Light head without camera and cable lengths of 21 - 50 m



• 1 top-hat rail and 1 filter board per light head

Installing the top-hat rails 3 :

1. For each component, screw one top-hat rail 3 to the ceiling flange 1 using two M5 x 16mm socket head cap screws 4 .

Installing the terminal 2 :

2. Install one terminal 2 as described in “Section

7.2.1”, page 21, point 2et seqq.

Installing the filter board(s) 5 :

NOTE

Filter boards:

• The filter board 5 (without Powerline additional board) is required to boost the control signals from the light head where the cables are between 21 - 50 m in length.

3. For each light head, fit one filter board 5 on the top-hat rail 3 and check that it is securely in place.

Electrical connection for iLED 5 / iLED 5 LCH / iLED 3 light heads:




• Remove the jumpers in A and B on terminal X204 .



Figure 9


7.2.3 Variant: Light head with camera and cable lengths of 1 - 50 m



• 1 top-hat rail and 1 filter board per light head without camera

• 1 top-hat rail and 1 filter board with Powerline additional board per light head with camera






Installing the filter board(s) 5 :

NOTE

Filter boards:

• The filter board with Powerline additional board

6 is required to boost the video signal from the camera and the control signals from the light head.

• The filter board 5 (without Powerline additional board) is required to boost the control signals from further light heads without camera where the cables are between 21 - 50 m in length.

3. For each light head, fit one filter board 5 on the top-hat rail 3 and check that it is securely in place.

Install filter board with Powerline additional board 6 :

4. Fit one filter board with Powerline additional board

6 for the camera connection on the top-hat rail

2 and check that it is securely in place.

Electrical connection for iLED 5 light head:

5. Route the cables into the control box plate in the control box and connect according to the relevant circuit diagram #4025895.


6. Route the cables into the control box plate in the control box and connect according to circuit diagram #1442682.

23


Figure 10 7.2.4 Variant with camera on separate pendant



• 1 top-hat rail and 1 power supply unit

• 1 top-hat rail and 1 filter board with Powerline additional board






Install power supply unit 5 for 230 V building power supply:

3. Fit the power supply unit 5 for the camera on the top-hat rail 3 and check that it is securely in place.

Installing filter board with Powerline additional board 6 :

NOTE

Filter boards:

• The filter board with Powerline additional board

6 is required to boost the video signal from the camera.

• If there are more light heads and cable lengths of 21- 50m (an)other filter board(s) (without

Powerline additional board) must be installed to boost the control signals from the light head.

4. Fit one filter board with Powerline additional board

6 for the camera connection on the top-hat rail

3 and check that it is securely in place.

Electrical connection for 230 V:

5. Connect cables for 230 V building power supply according to circuit diagram #1432289.

Electrical connection for 24 V:

6. Connect cables for 24 V building power supply according to circuit diagram #1440162.


Figure 11


7.3

Installing the Ceiling Flange

1. Place the ceiling flange 2 on the 6 threaded bolts

1 and, using three hexagon nuts 7 , turn and move to the position of the non-aligned hexagon nuts (spaced 60mm).

1

WARNING


Screw the hexagon nuts 6 onto the threaded bolts 1 as far as they will go.

Installing lower insulation:

2. Fit a plastic insulating disk 3 , washer 4 and selflocking hexagon nut 5 on the three aligned threaded bolts 1 .

3. Gently tighten the three hexagon nuts 5 .

Checking horizontal alignment:

4. Check the horizontal alignment of the ceiling flange 2 and tighten the 3 self-locking hexagon nuts 5 to 70Nm.

5. Screw the three upper hexagon nuts 8 downward

(spaced 60mm).

6. Remove the three hexagon nuts 7 (that were previously fitted) from the threaded bolts 1 , fit them as described in point 2, and tighten to

70Nm.

• Check that the ceiling flange 2 is securely in place.


8 Installing an Interface Plate or Canopy Retainer Plate

Figure 12

8.1

Installing an Interface Plate

If there is no interface plate installed, then the canopy retainer plate must be installed as described in

“Section 8.2”, page 27 .

Preparing to install the split rings 5 / 6 :

1. Prepare two split rings 5 / 6 by screwing 2 socket head cap screws and M8 x 40mm retaining washers 5 .

Adjusting the height of the interface plate:

2. Slide the split ring 6 onto the ceiling tube 1 .

3. Adjust the height on the lower edge of the split ring

6 on the ceiling tube 1 :

• With canopy:

- Canopy 300 = 136 mm

- Canopy 200 = 36 mm

- Canopy 100 = 147 mm

• With ceiling screen:

- Ceiling screen = 167 mm

4. Tighten the M8 x 40mm socket head cap screws

4 on the split ring 6 .

Installing the interface plate:

5. Slide the interface plate 2 and the second split ring 5 onto the ceiling tube 1 and align in accordance with the ceiling recess.



7. Check that the interface plate 2 is securely in place.

Installing the canopy cover 3 :

8. Slide the canopy cover 3 onto the ceiling tube 1 .

9. Prevent the canopy cover 3 from falling down until the canopy or ceiling screen is installed.


Figure 13

8 Installing an Interface Plate or Canopy Retainer Plate

8.2

Installing a Canopy Retainer Plate

In order to later install the canopy and/or a ceiling screen, the canopy retainer plate must be installed.

Preparing to install the split rings 5 / 6 :

1. Prepare two split rings 5 / 6 by screwing 2 socket head cap screws and M8 x 40mm retaining washers 5 into each.

Adjusting the height of the canopy retainer plate:

2. Slide the split ring 6 onto the ceiling tube 1 .

3. Adjust the height on the lower edge of the split ring

6 on the ceiling tube 1 :

• With canopy:

- Canopy 200 = 116 mm

• With ceiling screen:

- Ceiling screen = 102 mm



Installing the canopy retainer plate:

5. Slide the canopy retainer plate 2 and second split ring 5 onto the ceiling tube 1 and align in accordance with the ceiling recess.



7. Check that the canopy retainer plate 2 is securely in place.

Installing the canopy cover 3 :

8. Slide the canopy cover 3 onto the ceiling tube 1 .

9. Prevent the canopy cover 3 from falling down until the canopy or ceiling screen is installed.


9 Installing the Central Axis with Extension Arm

Figure 14

9.1

Routing Five-pole Cables for Light

Heads without Camera through the

Ceiling Tube

The separate 5-pole cables for light heads without camera must first be routed through the ceiling tube to the terminal on the interface plate or the ceiling flange.

The 5-pole cables must be labeled to enable the light heads without camera to be connected without any risk of confusion.

Labeling five-pole cables:

1. Label the five-pole cables 1 with numbers on the ends of the cable (depending on the number of light heads without camera).

Routing five-pole cables through the ceiling tube:

NOTICE

Take care not to damage the cables

Carefully, without using a great deal of force, route the cables 1 through the central tube 4 .

2. Route the five-pole cables 1 through the ceiling tube 4 to terminal (X201) 2 on the interface plate or route them directly to the filter board (X9)

5 on the ceiling flange 3 .

Connecting the five-pole cables to the interface plate:

• Connect the five-pole cables 1 in accordance with the circuit diagrams:

230/24 V supply voltage #1431878,

24/24 V supply voltage) #1431885,

24 V supply voltage #1431887,


230/230V supply voltage #1431884, and your cable labeling to terminal Klemme 2 on the interface plate .

Connecting five-pole cables to the ceiling flange:

1. Connect the five-pole cables 1 in accordance with the circuit diagrams:

connection lengths 1 - 20 m #4025890,

connection lengths 21 - 50 m #4025743, and your cable labeling to terminal 2 on the ceiling flange 3 .


Figure 15

9 Installing the Central Axis with Extension Arm

9.2

Routing Seven-pole Cables for Light

Heads with Camera through the

Ceiling Tube

The 7-pole cables from the central axis must be routed through the ceiling tube to the interface plate or the ceiling flange.

The 7-pole cables from the central axis must be labeled to enable the light heads with camera to be connected without any risk of confusion.

Labeling seven-pole cables:

1. Label the seven-pole cables 1 with numbers on the ends of the cable (depending on the number of light heads without camera).

Routing seven-pole cables through the ceiling tube:

NOTICE

Take care not to damage the cables

Carefully, without using a great deal of force, route the cables 1 through the central tube 3 .

2. Route the seven-pole cables 1 through the ceiling tube 3 to the interface plate or the ceiling flange 3 .

9.3

Installing the Central Axis

NOTICE

Make sure that the central axis is not tilted.

• It should be possible to install the central axis 6 without using a great deal of force.

• Take care not to damage the cables .

1. Using the lifting device, raise the central axis 6 .

2. Connect 5-pole cable plugs 5 (see “Section 9.1”, page 28).

3. Insert the central axis 6 into the ceiling tube 3 and screw it in place using 8 M6 x 10mm countersunk head screws 4 .

4. Tighten the eight M6 x 10mm countersunk head screws 4 to 10Nm.

5. Check that the central axis 6 is securely in place.

6. Fit the eight M6 x 10mm countersunk head screws

4 with plastic caps.


10 Connecting the Cables

Figure 16

Figure 17

10.1 Connection Variants for Light Heads without Camera

10.1.1 Connection to the interface plate

1. Connect the connecting cable plugs 1 in accordance with your cable labeling in “Section

9.1”, page 28 and the circuit diagrams:





iLED 3 LCH for all supply voltages #1431896 to terminal 2 .

2. Connect the connecting cables (to be laid by customer) to the terminals 2 .

10.1.2 Connection via interface plate(s) where cables are between 1 - 20m in length

1. Disconnect the connecting cable plugs 1 .

2. Connect the connecting cables 1 in accordance with your cable labeling in “Section 9.1”, page 28 and the

circuit diagram #4025890,

for iLED 3 LCH in accordance with circuit diagram

#1431888 to the terminals 2 on the ceiling flange.

3. Connect the ground conductor to the terminal 2 .

4. Connect the connecting cables (to be laid by customer) from the control box plate(s) to the terminals 2 .


Figure 18


10.1.3 Connection via interface plate(s) where cables are between 21 - 50m in length

1. Connect the connecting cable plugs 1 in accordance with your cable labeling in “Section

9.1”, page 28 and in accordance with the circuit diagram

#4025743,


#1431892, to the filter board(s) 4 on the ceiling flange.

2. Connect the ground conductor to the terminal 2 .

3.

For each light head , connect one of the connecting cables (W18) 3 supplied to the terminal 2 and connect the plug to the corresponding filter board 4 .

4. Connect the connecting cables (to be laid by the customer) from the control box plate(s) to the terminals 2 .



Figure 19

Figure 20

10.2 Connection Variants for Light Heads with Camera


1. Insert the connecting cable plugs 1 in accordance with your cable labeling in “Section

9.1”, page 28 and the circuit diagram

#1434128,


#1442682, into the Powerline additional board 4 on the interface plate.


3. Plug the video signal cable for the camera into the

Powerline additional board 4 .

4. Plug the connecting cable (Type RJ45) from the controller (TruVidia) into the Powerline additional board 4 .

10.2.2 Connection via control box plate(s)


9.1”, page 28 and the circuit diagram

#4025895,


#1442682, into the Powerline additional board 4 on the ceiling flange.


3.

For each light head , connect one of the connecting cables (W18) 3 supplied to the terminal 2 and connect the cable to the corresponding filter board(s) 5 .

4. Connect the ground conductor from the Powerline additional board 4 to the terminal 2 .



6. Plug the connecting cable (Typ RJ 45) from the controller (TruVidia) into the Powerline additional board 4 .


Figure 21

Figure 22



10.3 Connection Variant for Camera on

Separate Pendant




230 V camera on separate pendant #1432289,





230/230 V supply voltage #1431884, into the Powerline additional board 4 on the interface plate.

2. Connect customer's connecting cables to the terminals 2 .




10.3.2 Connection via control box plate(s)



230V camera on separate pendant #1432289,


connection lengths 1 - 20m #4025890,

connection lengths 21 -50m #4025743, into the Powerline additional board 6 on the ceiling flange.

2. For 24 V building power supply: connect the connecting cable (W18) 3 supplied to the terminal 2 and connect the plug to the corresponding filter board 5 .

3. For 230 V building power supply: connect the power supply unit 4 with the connecting cable

(W24) to the terminal 2 .

Connect the filter board with the connecting cable (W25) to the power supply unit.




6. Connect the ground conductor from the Powerline additional board 6 to the terminal 2 .

33

11 Installing a Spring Arm

Figure 23

11.1 Spring Arm Versions

In general:

• one iLED 5 light head is installed on a

Acrobat 3000 spring arm or

Acrobat 3000 LCH spring arm ( L ow Ceil ing

Height),

• one iLED 3 light head is installed on a

Acrobat 2000 spring arm or

Acrobat 2000 LCH spring arm ( L ow Ceil ing

Height).

• the camera on the separate pendant is mounted on the Acrobat 2000 spring arm,

• the vidiaPORT monitor holders are mounted on an

Acrobat 2000, Acrobat 3000 or Acrobat Space.

11.1.1 Spring arm equipment

For the different versions of the iLED lighting system, e.g.: light head with/without camera or for the vidiaPORT monitor installations, the spring arms come with different equipment.

The simplest way of telling the application is to look at the connecting spigot of the spring arm:

1.

Spring arm with 5-pole rotating commutator 1 for the installation of light heads (see “Section 11.3”, page 36).

2.

Spring arm with 7-pole cabling 2 for the installation of light heads with camera or camera on a separate pendant (see “Section 11.4”, page 37).

3.

Hollow spring arm 3 for routing cables for monitor installations, e.g. vidiaPORT (see “Section

16”, page 50).

• The hollow spring arms 3 are rotation-limited to approx. 330 degrees, to prevent the routed cables from twisting.

• The range of the Acrobat Space spring arm can be adjusted.

11.1.2 Spring arm adjustments

The tension for counterbalancing the weight of the light head or monitor, the brake force and how to adjust the spring arm height limit can be found in

“Section 18”, page 68 .


Figure 24

11 Installing a Spring Arm

11.2 Preparing for Installation for all Spring

Arm Variants

1. Undo the two screws 1 and remove the cover 2 on the extension arm 3 .

1

WARNING


Take care not to overextend the circlip

4 when removing.

2. Remove the circlip 4 from the spring arm 6 .

3. Remove the disk 5 from the spring arm 6 .


11 Installing Spring Arms

Figure 25

Figure 26

11.3 Installing Spring Arm for Light Head without Camera

Feature of the spring arms:

• 5-pole rotating commutator 6 in the connecting spigot of the spring arm (see “Section 11.1”, page 34).

Installing the spring arm:

1. Carefully pull the 5-pole plug 6 out of the extension arm 3 .

NOTICE

Raising the spring arm

• Only raise the spring arm 5 at the point illustrated by the arrow .

• Never lift the spring arm by the cover panels 4 .

2. Raise the spring arm 5 at the point indicated by the arrow and insert it into the extension arm 3 .

1

WARNING


The circlip 1 must be fully engaged with the groove in the pivot of the spring arm.

3. Position the disk (1 piece) 2 and install the circlip 1 .

4. Check that the spring arm 5 is securely in place.

Connecting the plug:

NOTE

Using the grooves to position the plug

• The plug connector 9 has one narrow groove 7 and one wide groove 8 .

• When connecting the plug 9 , the grooves 7 / 8 must be aligned with the corresponding grooves in the counterpart.

5. Carefully insert the plug 6 from above.

6. Check that the plug 6 is securely in place.

7. Install the cover as described in “Section 11.7”, page 39.


Figure 27

Figure 28



11.4 Installing Spring Arm for Light Head with Camera


• 7-pole cabling consisting of three threaded connectors and a 6-pole plug in the connecting spigot of the spring arm (see “Section 11.1”, page 34).

Connecting the cables:

1. Carefully route the cables 7 into the extension arm 3 out the top of the extension arm 3 .

NOTICE

Raising the spring arm

• Only raise the spring arm 5 at the point illustrated by the arrow .

• Never lift the spring arm by the cover panels 4 .

2. Raise the spring arm 5 at the point indicated by the arrow and carefully route the cables 6 into the spring arm 5 through the extension arm 3 .


3. Insert the spring arm 5 into the extension arm 3 .

1

WARNING





Connecting the plugs:

6. Connect up the three threaded connectors 8 according to the color code.

7. Connect the 6-pole plug 9 .

8. Carefully push the threaded connectors 8 and

6-pole plug 9 back into the extension arm 3 from above.

9. Install the cover as described in “Section 11.7”, page 39.

37


Figure 29

Figure 30

11.5 Installing Spring Arm for vidiaPORT

Monitor Installations


• Hollow connecting spigot for routing cables (see

“Section 11.1”, page 34).

1

WARNING

Sudden release of the Acrobat Space spring arm

• If no monitor is mounted when the lock is disengaged, the spring arm will jump upward.

• Do not take out the locking pin 5 until the monitor is fully mounted.


1. Insert the spring arm 4 into the extension arm 3 .

2.

Only Acrobat Space spring arm : Adjust the arm stop as described in “Section 11.6”, page 38.

1

WARNING





11.6 Adjusting Arm Stop on the Acrobat

Space Spring Arm

The arm stop limits Acrobat Space spring arm rotation of the extension arm to approx. 330 degrees.

The range can be further limited by installing an extra stop pin.

1. Check the arm stop of the spring arm in the extension arm.

• The spring arm must not collide with nearby walls or objects.


Figure 31


11.7 Installing the Cover

Only for spring arms for vidiaPORT monitor installations:

• Before installing the cover 2 push the cables into the spring arm and extension arm.

Only for spring arms with 5-pole plug:

• The grub screws 3 in the cover 2 keep the 5-pole plug 5 in place:

1

WARNING

Electric shock

When installing the cover 2 , make sure that the grub screws 3 do not damage the internal cables!

1. Position the cover 2 in such a way that the two grub screws 3 are located in the cut-outs in the plug 4 .

2.

Only for spring arms with 5-pole plug:

Carefully turn the cover 2 with 5-pole plug 5 until the two screws 1 can be screwed in.

3. Screw on the cover 2 using two screws 1 .

4. Check that the cover 2 is securely in place.


12 Installing the Horizontal Bar on the iLED 5 Light Head

Figure 32

Figure 33

12.1 Installing the Horizontal Bar on the iLED 5 Light Head without Camera

1. Unscrew one securing screw 3 .

2. Unscrew two brake screws 2 / 4 .


NOTE




Installing the horizontal bar:

3. Precisely insert the horizontal bar 1 axially into the light head's gimbal joint 6 .

4. Screw in a securing screw 3 .

5. Screw in two brake screws 2 / 4 .

6. Check that the horizontal bar 1 is securely in place.

7. Continue installation as described in “Section

13.1”, page 41.

12.2 Installing the Horizontal Bar on the iLED 5 Light Head with Camera

1. Unscrew one securing screw 3 .

2. Unscrew two brake screws 2 / 4 .




5. Carefully push the 6-pole plug 6 and threaded connectors 7 into the gimbal joint 1 .

Installing the horizontal bar:

6. Precisely insert the horizontal bar 1 axially into the light head's gimbal joint 5 .

7. Screw in a securing screw 3 .

8. Screw in two brake screws 2 / 4 .

9. Check that the horizontal bar 1 is securely in place.

10. Continue installation as described in “Section

13.4”, page 44.


Figure 34


13 Installing the Light Head

13.1 Installing the Light Head without

Camera on the Acrobat 2000/3000

Spring Arm

The iLED 3 and iLED 5 light heads must be installed on different spring arms.

1.

Only Acrobat 3000 spring arm: unscrew the M10 x 8.6mm slotted brake screw 1 .

2. Unscrew the M3 x 8 mm countersunk screw 7 and slide the sleeve 8 upward.

3. Screw the M3 x 8mm countersunk screw 7 back in again to secure the sleeve 8 .

4. Remove the locking segment 2 .


NOTE



• When connecting the plug 5 the grooves 3 / 4 must be aligned with the corresponding grooves in the counterpart.

5. Precisely insert the light head 5 axially into the spring arm 9 .

1

WARNING

Danger of the light head falling

• If the wrong locking segment 2 is fitted, the light head may fall.

• Only use an original locking segment

2 for the spring arm in question.

6. Insert the locking segment 2 , unscrew the M3 x

8 mm countersunk screw 7 and slide the sleeve

8 downward.

1

WARNING


• Secure the sleeve 8 with an M3 x

8 mm countersunk screw 7 .

7. Screw in the M3 x 8mm countersunk screw 7 .

8.

Only Acrobat 3000 spring arm: screw in the M10 x 8.6mm slotted brake screw 1 .

9. Check that the light head 5 is securely in place.

10. Adjust the spring arm as described in “Section

18”, page 68.

41


Figure 35

13.2 Installing the iLED 3 Light Head without Camera on the Acrobat 2000

LCH Spring Arm

1. Unscrew the brake screw 7 on the underside of the sleeve 4 .

2. Turn the sleeve 4 90 degrees and unscrew the first end device securing screw 2 .

3. Turn the sleeve 4 180 degrees and unscrew the second end device securing screw 2 .


NOTE



• When connecting the plug 3 the grooves 8 / 9 must be aligned with the corresponding grooves in the counterpart.

Installing the light head:


1

WARNING


• Secure the light head 1 with two end device securing screws 2 .

5. Screw in two end device securing screws 2 .

6. Screw in one brake screw 7 .



18”, page 68.


Figure 36


13.3 Installing the iLED 5 Light Head without Camera on the Acrobat 3000

LCH Spring Arm

1. Carefully take out the sleeve securing screw 7 and slide the sleeve 5 backward.

2. Unscrew the two end device securing screws 4 .

3. Unscrew the two brake screws 3 .


NOTE







6. Screw in the two brake screws 3 .

1

WARNING


• Secure the sleeve 5 with the sleeve securing screw 7 .

7. Carefully slide the sleeve 5 forward and screw in the sleeve securing screw 7 .



18”, page 68.



Figure 37

13.4 Installing the Light Head with Camera on the Acrobat 2000/3000 Spring Arm

The iLED 3 and iLED 5 light heads must be installed on different spring arms.

1.

Only Acrobat 3000 spring arm: unscrew the M10 x 8.6mm

slotted brake screw 1 .

2. Unscrew the M3 x 8mm countersunk screw 6 and slide the sleeve 7 upward.






7. Carefully push the screw connectors 3 and the

6-pole plug 4 into the spring arm 8 .



9. Insert the locking segment 2 , unscrew the M3 x

8mm countersunk screw 6 and slide the sleeve 7 downward.

1

WARNING



8 mm countersunk screw 6 .


11.




18”, page 68.

Mounting the counterweight for the camera:

14. Connect the counterweight for the camera as described in “Section 15.1”, page 48.


Figure 38


13.5 Installing the iLED 3 Light Head with

Camera on the Acrobat 2000 LCH

Spring Arm

1. Unscrew the brake screw 6 on the underside of the sleeve 3 .

2. Turn the sleeve 3 90 degrees and unscrew the first end device securing screw 2 .

3. Turn the sleeve 3 180 degrees and unscrew the second end device securing screw 2 .


4. Connect the six-pole plug 7 .


6. Carefully push the six-pole plug 7 and threaded connectors 8 into the spring arm 4 .



1

WARNING


• Secure the light head 1 with two end device securing screws 2 .


9. Screw in one brake screw 6 .



18”, page 68.





Figure 39

13.6 Installing the iLED 5 Light Head with

Camera on the Acrobat 3000 LCH

Spring Arm

The iLED 3 and iLED 5 light heads must be installed on spring arms with different tension. See which.

“Section

4.1”, page 16 for which serial number goes with

1. Carefully take out the sleeve securing screw 6 and slide the sleeve 4 backward.

2. Unscrew the two brake screws 2 .




5. Carefully push the six-pole plug 8 and threaded connectors 7 into the spring arm 5 .




8. Screw in the two brake screws 2 .

1

WARNING






18”, page 68.




Figure 40

14 Installing Camera on Separate Pendant

14.1 Installing Camera on Separate

Pendant on the Acrobat 2000

Spring Arm


2. Screw the M3 x 8mm countersunk screw 5 back in to secure the sleeve 6 .





6. Carefully push the threaded connector 2 and the

6-pole plug 3 into the spring arm 7 .


7. Precisely insert the camera yoke 4 axially into the spring arm 7 .

8. Insert the locking segment 1 , unscrew the

M3 x 8mm countersunk screw 6 and slide the sleeve 6 downward.

1

WARNING

Danger of the camera system falling


8mm countersunk screw 5 .


10. Check that the camera 5 is securely in place.


18”, page 68.




15 Connecting/Disconnecting Counterweight

Figure 41

15.1 Connecting the Counterweight

The spring arm counterbalances the weight of the light head with camera or camera on a separate pendant, to keep the camera still wherever it is positioned. To counterbalance the changed weight ratios when the camera is taken off, a counterweight must be connected.

1. Slide the bayonet locking device into position 1 to free up the three holes 3 in the base plate 2 .

2. Align the counterweight 7 in such a way that the three bayonet pins 6 and the two centring pins 5 of the camera mount 4 line up with the holes 3 in the base plate 2 .

• The camera connectors will then also be correctly aligned.

3. Attach the counterweight 7 to the camera mount

4 and secure.

Slide the bayonet locking device to position 8 .

• Line up the two red marks.

4. Check that the counterweight 7 is securely in place.


Figure 42

15 Connecting/Disconnecting Counterweight

15.2 Disconnecting the Counterweight

1. Slide the bayonet locking device into position 1 to free up the three holes 3 in the base plate 2 .

CAUTION

The light head moves upward of its own accord

When taking off the counterweight 6 the light head may move upward of its own accord:

• Hold onto the light head when taking off the counterweight 6 .

• Then raise the light head slowly and release it.

2. Hold onto the light head and take the counterweight 7 off the light head.

3. Raise the light head slowly and release it.


16 Installing the vidiaPORT Monitor Attachments

Figure 43

16.1 Special features

Cable routing:

When installing the vidiaPORT monitor attachments the cables for the monitor must be routed through the pendant system (spring arm, extension arm and ceiling tube).

The vidiaPORT monitor attachments must only be installed in the lowest and/or highest extension arm position (Pos. 1 or Pos. 3 in the diagram).

Arm stop:

To prevent the cables from twisting, the extension arm positions 1 or 3 have an arm stop function, which limits the extension arm swivelling range to approx.

330 degrees.

Figure 44

16.2 vidiaPORT Versions

The different vidiaPORT versions can be mounted on different spring arms with different load capacities.

Which spring arm the vidiaPORT version is installed on depends on the monitor weight and the diameter required to route the cables.

The following list shows you the features of the individual spring arms:

• Acrobat 2000:

- Load capacity = up to max.21kg

- Cable duct = max.2 x 9mm

- Narrowest point in cross-section = 160mm

2

• Acrobat 3000:

- Load capacity = up to max.30 kg

- Cable duct = max.1 x 9mm + 1 x 6 mm

+ 2 x 5mm


2

• Acrobat Space:

- Load capacity = up to max.40 kg

- Cable duct = max.2 x 12mm + 2 x 6.5mm


2

The cable duct can be further restricted by the vidiaPORT monitor adapter, the drill hole in the ceiling tube and the diameter of the duct in the central axis and must be checked in each case.

“Figure 44”, page 50 shows you the possible configurations of each vidiaPORT version on the respective spring arm.


Figure 45


16.3 Routing Cables through the vidiaPORT

Monitor Adapter

To make it easier to route the power, data and potential equalization lines, the vidiaPORT monitor adapters Single and Duo can be removed at the swivel joint.

Removing the swivel joint:

1. Undo the M4 x 10mm grub screw D .

2. Hold onto the monitor carrier C , unscrew the M8 x 45mm countersunk screw 9 and remove the monitor carrier C .

• Keep the M8 x 45mm countersunk screw 9 , pressure disk 8 , two anti-friction disks B and sleeve A in a safe place.

Routing the cables:

The power, data and potential equalization lines used must comply with the currently applicable regulations for their specific application. See “Section 16.2”, page 50 for the maximum cable duct sizes.

1

WARNING

Electric shock – danger

If the 230 V (120 V) power lines are damaged, the iLED lighting system is live:

• At the swivel joint, all cables must be laid in the spiral wrap supplied.

• Route in the power lines without twisting or kinking them,

• Do not damage the cable insulation.

3. Cut the two potential equalization lines 6

3.5 mm² (not included in scope of supply) to length and fit with ground shoes:

• Cable 1: from the grounding point of the spring arm to the connection point 4 .

• Cable 2: from connection point 5 to connection point 7 .

4. Lay and connect the potential equalization lines 6 according to “Figure 45”, page 51.

5. Check that the potential equalization lines 6 are securely in place.

6. Continue installation as on next page.



Figure 46

16.3 Cont'd

7. Route the power lines through the spigot 1 and through the support tube 2 .

8. Route the power lines through the monitor carrier

E and out through the opening 3 in the side.

9. At the swivel joint , insert all the lines in the spiral wrap supplied .

10. Lay the spiral wrap with the lines in the swivel joint in such a way that the lines cannot fray or get pinched.

Installing the swivel joint:

11. Insert two anti-friction disks B into the side of the sleeve A .

12. Insert the monitor carrier E into the support tube

2 .

13. Put the pressure disk 8 on the M8 x45 mm countersunk screw 9 .

14. Slightly tighten the M8 x 45mm countersunk screw

9 .

15. Tighten the M4 x 10mm grub screw D to prevent the M8 x 45mm countersunk screw 9 from loosening.


Figure 47

Figure 48


16.4 Routing Cables through the VESA 100

Adapter

1

WARNING





1. From below, route the power lines 4 through the installation hole 3 into the Vesa 100 adapter 2 .

2. Route the power lines 4 out through the spigot 1 of the Vesa 100 adapter 2 .

16.5 Installing the vidiaPORT Monitor

Adapter on the Acrobat 2000/3000

Spring Arm

1.

Only Acrobat 3000 spring arm: Unscrew the M10 x 8.6mm slotted brake screw 2 .




Laying the power lines:

1

WARNING





5. Route the power lines 5 through the spring arm attachment to the parallel guide 1 according to

“Figure 49”, page 54.

6. Cont'd on next page.



Figure 49

16.5 Cont'd

7. Precisely insert the vidiaPORT monitor adapter 4 axially into the spring arm 8 .

1

WARNING

Danger of the vidiaPORT monitor adapter falling

• If the wrong locking segment 3 is fitted, the vidiaPORT monitor adapter

4 may fall.



8. Insert the locking segment 3 , unscrew the

M3 x 8mm countersunk screw 6 and slide the sleeve 7 downward.

1

WARNING


Secure the sleeve 7 with an

M3 x 8mm countersunk screw 6 .


10.


11. Check that the vidiaPORT monitor adapter 4 is securely in place.

12. Secure the power lines 5 in the parallel guide 1 of the spring arm using 5 cable ties .

13. Install the two cover panels 9 .


18”, page 68.


Figure 50


16.6 Installing the vidiaPORT Duo Monitor

Attachment on the Acrobat Space

Spring Arm

1

WARNING


• If no monitor is mounted when the lock is disengaged, the spring arm will jump upward.

• Do not take out the locking pin 5 until the monitor is fully mounted.

1. Unscrew the two M4 Torx screws2 and take off the spring plate 3 .


Laying the power lines:

1

WARNING





3. Route the power lines 7 through the spring arm attachment to the tube 1 according to “Figure

50”, page 55.

4. Precisely insert the vidiaPORT monitor adapter 6 axially into the spring arm 8 .

1

WARNING


• If the wrong locking segment 4 is fitted, the vidiaPORT monitor adapter

6 may fall.



5. Cont'd on next page.



Figure 51

16.6 Cont'd

6. Insert the locking segment 4 .

1

WARNING


• Secure the locking segment 4 with the spring plate 3 .

7. Position the spring plate 3 and tightly screw in 2

M4 Torx screws 2 .

8. Check that the vidiaPORT monitor adapter 6 is securely in place.

9. Ground the Acrobat Space spring arm as described in “Section 16.7”, page 57.


Figure 52


16.7 Grounding the Acrobat Space Spring

Arm

1

WARNING


If the insulation is defective, the pendant system may be live:

• Ground the Acrobat Space spring arm.

NOTE

Only for qualified staff

• Electrical connection may only be carried out by electricians.

1. Strip the supplied ground conductor 2.5mm² 4 and connect to the grounding point 1 in the extension arm 2 .

2. Route the ground conductor 2.5mm² 4 through the spring arm 3 and out the installation opening

8 , cut to length, strip, and connect to the grounding point in the spring arm 7 .

3. Secure the power lines and ground conductor

2.5mm² 4 on the underside of the tube 6 at i ntervals of 20cm using cable ties 5 .

4. Do not install the cover panels 9 until adjustments have been completed.



Figure 53

16.8 Routing in Cables

1

WARNING





1. Using a wire pull, route the power lines 3 through the extension arm 4 according to Figure 53.

2. Draw the power lines 3 out of the extension arm 2 according to Figure 53.

• Position 1 on the underside of the extension arm ,

• Position 3 on the top of the extension arm ,

3. Route the power lines 3 through the ceiling tube 1 .

• Make sure not to damage other power lines in the central axis.

4. Connect the power lines 3 according to circuit diagram #4024054.


18”, page 68.


Figure 54

Figure 55


16.9 Installing the Canopy

Installing lower canopy halves:

1. Place the two canopy halves 2 on the uppermost extension arm 9 in such a way that:

• the power lines 1 are located in the cut-outs 5 ,

• the 4 drill holes 3 in the canopy halves 2 sit on the 4 pins 4 in the head of the extension arm A .

2. Connect up the canopy halves 2 with the clips 6 .

3. Connect up the canopy halves 2 using 2 M4 x

8 mm countersunk screws 8 and 2 M4 cap nuts 7 .

• The rounded M4 cap nuts 7 must sit inside the canopy halves 2 in such a way as not to damage the power lines 1 .

4. Check that the canopy halves 2 are securely in place.

5. Loop the power lines 1 inside the canopy halves

2 so that when swiveling the uppermost extension arm 9 , the power lines 1 are not subjected to tensile stress.

6. Check that the power lines 1 can be swiveled.

Installing the split ring:

7. Place the split ring 2 around the ceiling tube A in such a way that the 4 thread inserts 3 face upward.

8. Screw the split ring 2 together using 2 M5 x

12 mm socket head cap screws 1 .

9. Tighten the two M5 x 12 mm socket head cap screws 1 so that the split ring 2 can barely be moved axially on the ceiling tube A .


Figure 56

Figure 57


Install upper canopy halves:

10. Place the two canopy halves 2 around the ceiling tube A and connect them up using 2 M4 x 8mm countersunk screws 4 and 2 M4 cap nuts 5 .

• The rounded M4 cap nuts 5 must sit inside the canopy halves 2 in such a way as not to damage the power lines 6 .

11. Screw the upper canopy halves 2 to the split ring

3 using 4 M5 x 10 mm round head cap screws

1 .

12. Push the canopy halves 2 down until the top and bottom canopy halves interlock.

13. Check function by swiveling the upper extension arm 9 .

• The interlocking canopy halves must swivel smoothly and without resistance.

16.10 Installing the Ceiling Tube Cover

1. Place two springs 3 on the 2 pins 4 .

2. Insert the two pins 4 into the drill holes 2 in the extension arm 1 .

3. Place the cover 5 on the two pins 4 .

• The sealing lip in the cover 5 must sit in the groove

6 of the extension arm 1 .

4. Check that the cover 5 is securely in place.

Removing the cover:

• To remove the cover 5 , press it in at the point where the two pins 4 are located, and pull it down and off.


Figure 58


16.11 Installing the Flat-Screen Monitor

1

WARNING

Sudden release of spring arm

Sudden unloading can cause the spring arm to jump up and cause serious injury:

• Before installing the TFT monitor, move the spring arm to the highest position.

1

WARNING

Danger of falling pendant system

• Do not exceed the maximum spring arm load capacity given in the technical data.

1. Mount the TFT monitor 4 according to the installation instructions from the monitor manufacturer on the VESA 100 interface plate 2 of the vidiaPORT monitor adapter 1 .

2. Check that the TFT monitor 4 is securely in place.

3. Connect the power lines 3 according to the installation instructions of the monitor manufacturer.

4. Carry out functional test.


17 Installing the Wall-Mounted Control Panel

Figure 59

17.1 Installing the Flush-Mounted Version of the Wall-Mounted Control Panel

There are different wall-mounted control panels for the iLED 3 and iLED 5 light heads. The wall-mounted control panel for the iLED 5 light head has an extra menu button 6 .

Only where there is an external power supply:

To avoid installation problems, e. g. when drilling through fire walls, we recommend you install additional filter boards on the ceiling flange to connect the wall-mounted ceiling panels.

Choosing connecting cables:

1. Choose the connecting cables for the particular light head version under the following criteria.

Wall-mounted control panel connecting cable for iLED 5 light head:

The connections in the supplied connecting cable 2 x

2 x 0.5mm², #4024903 (15m in length) are as follows:

• 1 = white = + (VDC)

• 2 = brown = – (GND)

• 3 = green = ext A

• 4 = yellow = ext B

• Shield = PE (ground conductor symbol)

(see circuit diagram #4025854,)

If other connecting cables are used, the color coding may be different. The connecting cable used must have at least 2 twisted cable pairs with a minimum cross section of 0.5mm². The shield is connected to the ground conductor connection.


Figure 60


17.1 Cont'd




• 1 = white = + (VDC)

• 2 = brown = – (GND)




The gray/pink pair is not assigned (see circuit diagram #4025857).


Wall-mounted connecting cable for iLED 3 light head on LCH spring arm:



• 1 = white = + (VDC)

• 2 = brown = – (GND)



• 5 = gray = int A

• 6 = pink = int B






Figure 61

17.1 Cont'd

Preparing flush-mounted installation:

2. Route the connecting cables through one of the openings 1 into the flush-mounted socket 2 .

3. Install the flush-mounted socket 2 in the wall recess and use suitable materal (e.g. plaster) to secure it in the recess:

• Allow the material (e.g. plaster) to set,

4. Check that the flush-mounted socket 2 is securely in place.

Connecting the wall-mounted control panel: iLED 3 only:

Insert the adapter cable plug (#1412088) into the board on the wall-mounted control panel. Connect the adapter cable (#40245192) to the plug and connect to the corresponding filter board in accordance with the circuit diagram (#4025857).

iLED 5 only:

Connect the wall-mounted control in accordance with the circuit diagram (#4025854).

5. Connect the connecting cables to the rear of the panel 4 in accordance with the circuit diagrams:

iLED 3 #4025857,

iLED 5 #4025854.

6. Make the ground connection in the center of the flush-mounted socket 2 .

7. Relieve any strain on the connection cables in the flush-mounted socket 2 .

Complete installation:

8. Position the seal 3 and control panel 4 and screw firmly in place using four M4 x 10mm countersunk screws 5 .

9. Check that the wall-mounted control panel is securely in place.

10.

iLED 5 only: Fit menu button 6 .



Figure 62


17.2 Installing the Surface-Mounted Version of the Wall-Mounted Control Panel

There are different wall-mounted control panels for the iLED 3 and iLED 5 light heads. The wall-mounted control panel for the iLED 5 light head has an extra menu button 6 .

Only where there is an external power supply:

To avoid installation problems, e. g. when drilling through fire walls, we recommend you install additional filter boards on the ceiling flange to connect the wall-mounted ceiling panels.

Choosing connecting cables:

1. Choose the connecting cables for the particular light head version under the following criteria.


The connections in the supplied connecting cable

2 x 2 x 0.5mm², #4024903 (15m in length) are as follows:

• 1 = white = + (VDC)

• 2 = brown = – (GND)








Figure 63

17.2 Cont'd

Wall-mounted control panel connecting cable for iLED

3 light head:



• 1 = white = + (VDC)

• 2 = brown = – (GND)




The gray/pink pair is not assigned (see circuit diagram #4025857).


Wall-mounted connecting cable for iLED 3 light head on LCH spring arm:

NOTE

Special feature of iLED 3 LCH light head:



• 1 = white = + (VDC)

• 2 = brown = – (GND)



• 5 = gray = int A

• 6 = pink = int B


(see circuit diagram #1431888, #1431892 and

#45409)

Jumpers A and B must be removed from terminal

X204 (on the ceiling flange) (see “Section 7.2”, page 20).



Figure 64


17.2 Cont'd

Preparing surface-mounted installation:

2. Check to ensure that there are no other cables or pipes carrying electricity, gas or water below the surface where the unit is to be installed.

3. Drill four attachment holes in the wall for the surface-mounted socket 2 .

Connecting the wall-mounted control panel: iLED 3 only:

Insert the adapter cable plug (#1412088) into the board on the wall-mounted control panel. Connect the adapter cable (#40245192) to the plug and connect to the corresponding filter board in accordance with the circuit diagram (#4025857).

iLED 5 only:

Connect the wall-mounted control in accordance with the circuit diagram (#4025854).

4. Route the connecting cables through one of the openings 1 into the surface-mounted socket 2 .

5. Screw the surface-mounted socket 2 to the wall using 4 fixing screws.

• Check that the surface-mounted socket 2 is securely in place.

6. Connect the connecting cables to the rear of the panel 4 in accordance with the circuit diagrams:

iLED 3 #4025857,

iLED 5 #4025854.

7. Make the ground connection in the center of the surface-mounted socket 2 .

8. Relieve any strain on the connection cables in the surface-mounted socket 2 .

Complete installation

9. Position the seal 3 and control panel 4 and screw firmly in place using four M4 x 10mm countersunk screws 5 .

10. Check that the wall-mounted control panel is securely in place.

11.

iLED 5 only: Fit menu button 6 .



18 Adjustments

Figure 65

Figure 66

18.1 Adjusting Spring Force on the Acrobat

2000/3000 and Acrobat 2000/3000

LCH Spring Arms

The spring arm has a spring to counterbalance the weight of the light head. If the spring arm with light head does not stay where it is positioned, the spring force must be adjusted. Adjust the spring force so that the spring arm with light head stays where it is positioned.

1. Insert a size 5 hex head wrench into the hole provided 1 .

Move the spring arm into its uppermost position to relieve the pressure on it.

If the spring arm drops, the spring force is too low:

• Turn the size 5 hex head screw toward the +

(counterclockwise).

If the spring arm rises, the spring force is too high:

• Turn the size 5 hex head screw toward the –

(clockwise).


18.2 Adjusting Spring Force on the Acrobat

Space Spring Arm

The spring arm has a spring to counterbalance the weight of the light head. If the spring arm with light head does not stay where it is positioned, the spring force must be adjusted. Adjust the spring force so that the spring arm with light head stays where it is positioned.


Move the spring arm into its uppermost position to relieve the pressure on it.

If the spring arm drops, the spring force is too low:

• Turn the size 5 hex head screw toward the +

(counterclockwise).

If the spring arm rises, the spring force is too high:


(clockwise).



Figure 67

Figure 68


18 Adjustments

18.3 Adjusting Height Stop on the Acrobat

2000/3000 Spring Arms

When the unit ships from the factory the spring arm's swivelling range in the horizontal plane is set by default. The swivelling range can be extended upward to approx. 45 degrees.


Pull down the spring arm to take the pressure off the adjusting screw.

If you want to reduce the upward swivelling range:


(clockwise).

If you want to extend the upward swivelling range:

• Turn the adjusting screw toward the +

(counterclockwise).



Space Spring Arm

When the unit ships from the factory the spring arm's upward and downward swivelling range is set to

40 degrees. The upward swivelling range can be reduced to approx. 20 degrees.

1

WARNING


• Do not take out the locking pin 3 until the light head / monitor is fully mounted.

1. Pull out the locking pin 3 .

2. Dismount the circlip 6 and remove the stop pin 7 .

3. Insert the stop pin 7 into the hole (20°) 4 and secure with the circlip 6 .

4. Check that the circlip 6 is securely in place.


6. Insert the sealing flaps 5 into the guide rail of the cover panels 2 .

7. Screw on the two cover panels 2 with the four

Phillips screws 1 .

8. Check that the cover panels 2 are securely in place.

69

18 Adjustments

Figure 69

Figure 70

70


2000 LCH Spring Arm

When the unit ships from the factory the spring arm's swivelling range in the horizontal plane is set by default. The swivelling range can be extended upward to approx. 35 degrees.

1

WARNING

Electric shock

• Isolate all poles of the iLED lighting system from the power supply at the mains.

• Ensure that the power supply cannot be switched back on.

1. Isolate all poles of the iLED lighting system from the power supply at the mains and ensure the power supply cannot be switched on again.

2. Undo the two Phillips screws 4 and remove the cover panels 3 .

3. Adjust the adjusting nuts 2 in the hole provided

1 using the metal key.


5. Position the cover panels 3 and screw in two

Phillips screws 4 .



3000 LCH Spring Arm

When the unit ships from the factory the spring arm's upward and downward swivelling range is set to 40 degrees. The upward swivelling range can be reduced to approx. 20 degrees.

1. Screw the stop screw 3 on both sides of the spring arm out of the threaded hole 3 for the 40-degree stop.

2. Screw the stop screw 3 on both sides of the spring arm into the threaded hole for the 20-degree stop.


4. Insert the sealing flaps 4 into the guide rail of the cover panels 2 .

5. Screw on the two cover panels 2 with the 2

Phillips screws 1 .



Figure 71

Figure 72

18 Adjustments

18.7 Adjusting Brake Force on the Acrobat

3000 Spring Arm

If the light head does not stay in position of its own accord, the brake force on the spring arm must be adjusted.

1. Turn the brake screw 1 in the spring arm in the + direction with a suitable slot head screwdriver to increase the brake force.


Brake screw used:

1 Brake screw with slot

M10 x 1 – 9mm [1x]

#1378868


2000 LCH Spring Arm


1. Turn the brake screw 1 in the spring arm in the + direction with a suitable slot head screwdriver to increase the brake force.


Brake screw used:

1 Brake screw with slot:

M10 x 1 – 11mm [1x]

#4025239


18 Adjustments

Figure 73


3000 LCH Spring Arm


1. Take out the sleeve securing screw 3 and slide the sleeve 1 backward.

2. Turn the two brake screws 2 in the spring arm in the + direction with a suitable slot head screwdriver to increase the brake force.


1

WARNING




Brake screw used:


M10 x 1– 11mm [2x]

#4025239


Figure 74

Figure 75

18 Adjustments

18.10 Adjusting Brake Force on the vidiaPORT Monitor Adapter

The brake force for stabilizing the TFT monitor 1 is adjusted at the joint 2 .

1. Undo the M4 x 10 mm grub screw 3 .

To increase the brake force:

2. Screw in the M4 x 10 mm hex head screw 4 in a clockwise direction and tighten to max. 20 Nm with a wrench.

To reduce the brake force:

3. Unscrew the M8 x 45mm hex head screw 4 in a counterclockwise direction with a wrench.

4. Tighten the grub screw 3 to max. 4Nm .

18.11 Adjusting Brake Force on the VESA

100 Adapter

The brake force for stabilizing the TFT monitor 1 is adjusted at the joint 2 .

1. Undo the M4 x 10mm grub screw 4 .


2. Screw in the M8 x 45mm hex head screw 3 in a clockwise direction and tighten to max. 20Nm with a wrench.


3. Unscrew the M8 x 45mm hex head screw 3 in a counterclockwise direction with a wrench.

4. Tighten the grub screw 4 to max. 4Nm .


18 Adjustments

Figure 76

18.12 Adjusting Brake Force on the Camera

Adapter of the Separate Camera

The brake force for stabilizing the camera 1 is adjusted on the brake shaft in the housing 3 of the gimbal joint. It must only be adjusted when the camera is mounted (with sterile handle).

1. Undo the three screws 8 and remove the housing cover 2 .

2. The adjusting screw 4 for the brake is locked with a serrated washer. Bend the tooth 6 out of the lock groove 7 to give you full access to the adjusting screw.


3. Turn the adjusting screw 4 on the brake shaft 5 in a clockwise direction using a size 27 wrench .


4. Turn the adjusting screw 4 on the brake shaft 5 counterclockwise using a size 27 wrench .

5. Re-lock the adjusting screw 4 , by bending a tooth of the serrated washer into the lock groove

7 (angle the tooth to the adjusting screw if this is your only option on account of the rotation position).

6. Put on the housing cover 2 and fasten using the three screws 8 .


Figure 77


18 Adjustments

18.13 Adjusting Brake Force on the iLED

Lighting System

The brakes are set during installation. As with all mechanical parts, brakes are subject to wear and tear. If the light head no longer stays in position of its own accord, the brake force must be adjusted via the brake screws.

All brake screws are slotted screws. Adjust the brakes in the order 1 - 4 .

Brakes on the extension arm 1 and spring arm 2 :

• Turn the two brake screws on both the extension arm and spring arm in a clockwise direction with a suitable slot-head screwdriver to increase the brake force.

All other brakes 3 - 5 :

• Turn the three brake screws in a clockwise direction with a suitable slot-head screwdriver to increase the brake force.

Brake screws used:


M12 x 1 – 30mm [2x]

#1378864

2 Brake screw with slot (iLED 3)

M12 x 1 – 16mm [2x]

#1378857

Brake screw with slot (iLED 5)

M12 x 1 – 21mm [2x]

#1378866

3 Brake screw with slot (iLED 5)

M10 x 1 – 9mm [1x]

#1378868


M10 x 1 – 11mm [2x]

#4025239


(iLED 5 light head)

M10 x 1 – 15mm [2x]

#4024587

75

19 Installing the Canopy

Figure 78

19.1 Installing Brackets on the Interface

Plate

If there is no interface plate fitted, then the bracket must be installed on the interface plate as described in “Section 19.2”, page 77 .

1. Screw two brackets 2 , each with 2 M4 x 8mm countersunk screws 3 , to the interface plate 1 .

2. Check that the two brackets 2 are securely in place.

Installing the guide rails:

3. Screw two guide rails 5 , each with 1 M6 x 30mm socket head cap screw 4 , to the brackets 2 .

Fitting the attachment:

Installation versions

NOTE

• Depending on the installation version, for the 200 or 300mm canopy 8 an attachment 7 ,

• or a ceiling screen 6 (see “Figure 79”, page 77) must be installed.

4. Fit two optional extension sections 7 onto the two canopy halves 8 .


Figure 79


19.2 Installing Brackets on the Canopy

Retainer Plate

1. Screw two brackets 2 , each with 2 M4 x 8mm countersunk screws 3 , to the interface plate 1 .

2. Check that the two brackets 2 are securely in place.

Installing the guide rails:

3. Screw two guide rails 5 , each with 1 M6 x 30mm socket head cap screw 4 , to the brackets 2 .

Fitting the attachment:

NOTE

Installation versions

• Depending on the installation version, for the 200 or 300mm canopy 8 an attachment 7 ,

• or a ceiling screen 6 must be installed.

4. Fit two optional extension sections 7 onto the two canopy halves 8 .



Figure 80

19.3 Installing the Canopy

1. Place the rubber seal 2 on the two halves of the canopy 6 and cut to length.

2. Slide the first half section of the canopy 6 onto the guide rails 3 and move it to the center.

3. Slide the second half section of the canopy onto the guide rails 3 and move it to the center.

4. Tighten the two M6 x 30mm socket head cap screws 4 through the drill holes 5 until the canopy meets the ceiling.

5. Screw the two halves of the canopy 6 together.

6. Check that the canopy is securely in place.

7. Press the caps into the drill holes 5 .

8. Push the canopy cover 7 into the half sections of the canopy 6 .

9. Check that the canopy cover 7 is securely in place.


20 Functional Check and Customer Instruction

1

WARNING

Malfunction

Before the initial operation of the iLED lighting system, the electrical supply has to be checked and approved by qualified staff.

A functional check has to be performed after installation has been completed.

• The iLED lighting system must not be handed over to the customer until it has been tested.

• Handover must be documented in writing including confirmation by the customer.

• On handover, the customer must be instructed about the function, cleaning and care of the iLED lighting system.

• On handover, the customer must be instructed about the adjustments permitted according to the operating instructions supplied.

• An installation log can be supplied by Customer Service on request.


21 Technical Data

Lighting data iLED 5 iLED 3

Ec illuminance at a distance of 1 m

Field size d

10

at a distance of 1 m

Working distance max. 160,000 Lux*

22 - 30 cm**

70 - 150 cm

Light cylinder with homogeneous luminous field 79cm

Color temperature 3,500 - 5,000 K

Luminous efficacy of radiation

Total irradiance

280lm/W

485 W/m 2 max. 120,000 Lux*

22 - 30 cm***

70 - 150 cm

76cm

3,500 - 5,000 K

280lm/W

365 W/m 2

General color rendering R a

Percentage illuminance at max. dimming

Percentage illuminance with ENDO dimming

Average lamp service life

95 approx. 40 percent approx. 5 percent

20.000 h

95 approx. 40 percent approx. 5 percent

20.000 h

The lighting data is based on IEC 60601-2-41

* The maximum illuminance can be up to 10 % below the maximum value due to variations in the production process.

** d10 = 28cm, d50 = 14cm (130,000 Lux)

*** d10 = 28cm, d50 = 14cm (60,000 Lux)

Electrical data

Supply voltage

Light head rated output

Total power input iLED 5

100 - 240 V

AC ±10%

50-60 Hz

184 W

195 W iLED 3

100 - 240 V

AC ±10%

50-60 Hz

111 W

125 W


Mechanical Data

Light head diameter

Light head area

Maximum range of movement

Main lamp operating radius

(center of light head)

Satellite operating radius

(center of light head)

Height of area of movement

Rated loads iLED pendant system and vidiaPORT 2000:

Acrobat 2000 Spring Arm

Extension arm lengths 700/850/1000/

1150mm iLED pendant system and vidiaPORT 3000:

Acrobat 3000 Spring Arm

Extension arm lengths 700/850/1000/

1150mm iLED pendant system and vidiaPORT Space:

Acrobat Space Spring Arm

Extension arm lengths 700/850/1000mm iLED pendant system and vidiaPORT Space:

Acrobat Space Spring Arm

Extension arm length 1150mm

21.0 kg

30.0 kg

40.0 kg

30.0 kg


iLED 5

850 mm approx.4200 cm²

2423 mm

1830 mm

1980 mm

1130 mm iLED 3

700 mm approx.2833 cm

2423 mm

1830 mm

1980 mm

1130 mm



Camera module specifications

Resolution

Zoom

Lens

Signal-to-noise ratio

Electric shutter NTSC

Electric shutter PAL

Horizontal resolution NTSC

Horizontal resolution PAL

Min. illuminance

Image stabilization

White balance

Motorized turn image function

Still

Auto Exposure (AE)

Focusing

Amplifier

I/O connector controller

EtroLink™Interface

Digital I/O

RS-485 PTZ camera control

Audio Input and Output

10/100 Mbps Ethernet Port

800,000 pixels (PAL), 680,000 pixels (NTSC)

25x optical f=2.4mm (wide) to 60 mm (tele), F1.6 to F2.7

49dB

1/4 to 1/10,000s, 20 steps

1/3 to 1/10,000s, 20 steps

470 TV lines

460 TV lines

3.0lux (50 IRE) standard automatic / manual

> 360° digital spot / integral automatic / manual automatic / manual (-3 to 28 dB, 16 steps)


Classification

Protection class

Mode of operation

As per Council Directive 93/42/EEC


iLED 5 iLED 3

I I

Continuous operation Continuous operation

Class I Class I


22.1 Interface Plate Circuit Diagram (Maximum Equipment)




85





87




22.2 Circuit Diagram – Control Box Plates

89





91





93

22.3 Circuit Diagram Distance 1-20 m (Maximum Equipment)



22.4 Circuit Diagram Distance 21-50 m (Maximum Equipment)

95

22.5 Circuit Diagram – iLED 3 LCH




97





99

22.6 Circuit Diagram – Camera on Separate Pendant



22.6 Circuit Diagram – Camera on Separate Pendant

101

22.7 Circuit Diagram – System with Camera



22.7 Circuit Diagram – System with Camera

103

22.8 Circuit Diagram – vidiaPORT



22.9 Circuit Diagram – Wall-Mounted Control Panel

105

22.9 Circuit Diagram – Wall-Mounted Control Panel


23 Notes


TRUMPF KREUZER Medizin Systeme GmbH + Co. KG

Benzstrasse 26

82178 Puchheim, Germany

Telephone:++49 / (0) 89 / 8 09 07-0

Fax: ++49 / (0) 89 / 8 09 07-20 [email protected]

www.trumpf-med.com

No results