IMI Cornelius, Inc. CD210IB Service manual

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IMI Cornelius, Inc.  CD210IB Service manual | Manualzz

SERVICE MANUAL

CONTACT INFORMATION

The products, technical information, and instructions contained in this manual

are subject to change without notice. These instructions are not intended to

cover all details or variations of the equipment, nor to provide for every possible

contingency in the installation, operation or maintenance of this equipment.

This manual assumes that the person(s) working on the equipment have been

trained and are skilled in working with electrical, plumbing, pneumatic, and

mechanical equipment. Appropriate safety precautions should be followed and

all local safety and construction requirements should be met.

To inquire about current revisions of this and other documentation, or for

assistance with any Cornelius product contact:

IMI Cornelius Inc.

In the U.S.A. In the P.R.C.

Ph: 800-238-3600 Ph: 86-22-2529-0858

Fax: 763-488-4298 Fax: 86-22-2529-0865

Add: 101 Broadway Street West Add: No. 12 Xintai Road,

Osseo, MN 55369 TEDA, Tianjin 300457

Internet: www.cornelius.com

E-mail: [email protected]

Trademarks and copyrights:

Aurora, Cornelius, Decade,Focus, Hydro Boost, Olympus, Impulse, Sitco, Spirit, UF-1,

Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius.

Optifill trademark is pending.

This document contains proprietary information and it may not

be reproduced in any way without permission from

Cornelius.

Printed in the P.R.C.

Copyright © 2007, All Rights Reserved, IMI Cornelius Inc.

Focus Service Manual

TABLE OF CONTENTS

INTRODUCTION

................................................................................................................1

GENERAL INFORMATION

................................................................................................2

Specification

............................................................................................................2

INSTALLATION

..................................................................................................................3

MAINTENANCE

.................................................................................................................4

Manual Cleaning Instruction

...................................................................................4

Keeping And Using Focus

.......................................................................................5

Changing Bag-In-Box Dairy Based Product

............................................................5

Changing Illuminated Units

.....................................................................................5

WIRING DIAGRAM

............................................................................................................6

WARRANTY

.......................................................................................................................7

ILLUSTRATED PARTS LIST

...............................................................................................8

890419404

© 2008 IMI Cornelius Inc.

Focus Service Manual

N O T E

© 2008, IMI Cornelius Inc.

890419404

Focus Service Manual

INTRODUCTION

Thank you for specifying Cornelius. The Focus dispenser has been designed and engineered to high standards and if properly installed and maintained will provide a long and reliable working life.

You are strongly advised to read carefully the contents of this guide and then retain it for future reference.

Please remember the warranty can be invalidated by unauthorised tampering and all service or repairs must be carried out by qualified engineers trained to Cornelius’ standards of competence.

Please read the warranty carefully and note the exclusions listed. Should any claims become necessary make them through the Cornelius Service Centre on 800-238-3600.

A warranty and customer questionnaire card has been enclosed with your unit. Please return this card to ensure the validity of your warranty and to help us improve our customer service.

The Focus dispenser is only one product from a complete range of drinks dispense, refrigeration and catering equipment.

Simply mark the warranty card and return (postage paid) for information on any of our products manufactured for use in the leisure industry.

While every effort has been made to ensure accuracy in this guide, Cornelius is unable to be held responsible for any loss, consequential loss or damage resulting from any action you may take. Cornelius’ policy is one of constant product development and improvement and some details and specifications of your unit may differ from that described here.

In the event of any query please telephone the Cornelius Service Centre for latest information.

890419404 - 1 © 2008, IMI Cornelius Inc.

Focus Service Manual

GENERAL INFORMATION

Focus can be used to dispense cold milk in cafeterias, schools, hospitals, hotels, kitchens etc. Any BIB Pre-Mix products such as flavored milks (e.g. chocolate, strawberry), soy milk, ice tea, juices, wine can be dispensed as well.

SPECIFICATION

outer height outer width outer depth inner height inner width inner depth

32”

CD RANGE

820 mm

14”

20”

360 mm

500 mm

2 x 16.7” 2 x 425 mm

2 x 5.9” 2 x 150 mm

2 x 9.8” 2 x 250 mm

Clearances for maximum box size:

- allow 1/2” (10 mm) clearance on both sides of the box

- 1/2” (10 mm) clearance overall for the depth

Box dimensions:

2 X 10 L

- H 16.25”

- W 4”

- D 10.5”

(413 mm)

(100 mm)

(267 mm)

MODEL NUMBER

Illuminated Black

Non-Illuminated Black

© 2008, IMI Cornelius Inc.

2 Valve

CD210IB

CD210NB

- 2 -

890419404

Focus Service Manual

INSTALLATION

1. Always handle the unit carefully never tilt drop or place it upside down.

2. The unit should be stood on a solid counter or shelf. Ensure that there is adequate

ventilation around the unit. In particular ensure that the top and base of the unit is

clear of obstruction. Allow a 1” (25 mm) gap around the unit and a 4” (100 mm)

breathing space behind the unit.

3. Electrical supply required is 120 VAC and 60 Hz. The unit must be earthed. if in

doubt consult a qualified electrician. DO NOT SWITCH ON unit until the installation

has been completed.

4. Switching on: If the unit has been laying on it’s side then allow at least 8 hours in the

upright position before switching on. The unit should be left on at all times as a

domestic refrigerator. The temperature within the unit is controlled by means of a

thermostat. (Position No. 7 is the coldest). On the illuminated version the light ON/

OFF switch is located on the lower panel on the right side.

4.1 Plug in machine to 120V/15A dedicated outlet

4.2 Check thermostat setting. Dial should be set between 3 and 4 to achieve desired temperature.

(Adjust dial clockwise to make the cabinet colder.)

4.3 Turn switch ON to activate merchandiser light.

890419404 - 3 © 2008, IMI Cornelius Inc.

Focus Service Manual

MAINTENANCE

There are no user serviceable parts. Repair and maintenance should only be carried out by a qualified service technician.

In order to maintain the efficiency of the unit and retain safe hygienic conditions of the bag-in-box milk a cleaning routine is essential.

MANUAL CLEANING INSTRUCTIONS

Daily

Wash Parts: a). Remove and wash the dispensing valve, drip pan, and grill in a mild detergent solution. Rinse thoroughly.

b). Using a clean damp cloth wipe down the exterior cabinet and splash panel.

Weekly

Sanitize the Dispenser a). Prepare the sanitizing solution by filling the 24 oz. Cup with warm (80

– 100

F;

26.7

– 37.8

C) water and dissolving enough sanitizer detergent in the water to ensure

200 ppm of available chlorine.

b). Remove valve from the unit (by unscrewing two thumbscrews either side of the valve).

c). Rinse the valve in hot water.

d). Place the valve in the sanitizing solution and agitate vigorously. Allow the parts to soak for two minutes and then rinse thoroughly with warm tap water.

CAUTION: Do not soak parts in solution over night.

Additionally, do not wash in a dishwasher.

e). Reinstall the valve.

© 2008, IMI Cornelius Inc.

- 4 -

890419404

Reinstall the valves: e-1). Slide the valve body over the aluminum block e-2). Insert the thumb screws and thread them in 1-2 turns but do not tighten.

Focus Service Manual e-3). close the valve door and tighten the front thumb screw.

e-4). Tighten the bottom 2 thumb screws.

f). Dispense a small amount of product to prime the system and prepare it for operation.

g). Wipe all internal and external surfaces of the cabinet with a clean damp cloth.

890419404 - 5 © 2008, IMI Cornelius Inc.

Focus Service Manual

KEEPING AND USING FOCUS

1.Make sure the package is in good condition upon arrival and check date code stamp.

Contact suppler if any problems with the package.

2. Dairy based product and MUST BE KEPT UNDER REFRIGERATION AT ALL TIMES.

If dispenser is already full, store extra pack in normal refrigerator.

3. Ensure proper stock control-use oldest pack first. (FIRST IN - FIRST OUT).

4. Do not use dairy based product that has been allowed to stand in the dispenser over the

weekend.

5. Do not allow dairy based product to freeze. Adjust thermostat to ensure product is dis

pensed between 32

F and 41

F..

6. Keep equipment clean at all times.

CHANGING BAG-IN-BOX PRODUCT

1. Ensure the box is empty.

2. Remove box and tube from tap.

3. Insert new box.

4. Push back operating lever and hold to keep tap open.

5. Feed dairy based product delivery tube through slot into correct location, release lever to lock.

6. Cut off delivery tube flush with lower face of tap body.

© 2008, IMI Cornelius Inc.

- 6 -

890419404

Focus Service Manual

890419404 - 7 © 2008, IMI Cornelius Inc.

Focus Service Manual

CHANGING ILLUMINATED UNITS

Changing the light should be done by a qualified person.

1. take off the lens

2. turn the tube, let the pin out of the slot

3. take off the tube

© 2008, IMI Cornelius Inc.

- 8 -

890419404

Wiring Diagram

Focus Service Manual

890419404 - 9 © 2008, IMI Cornelius Inc.

Focus Service Manual

WARRANTY

CONDITIONS

I. The goods described under this contract

shall be of normal industrial quality unless

specifically stated to the contrary, and shall

meet any specification laid down in the

contract.

2. It is for the purchaser to satisfy himself

that the goods are fit for the purpose for

which they are required.

3. For a period of TWELVE MONTHS from

the date of delivery, the company will

repair or replace free of charge any

component parts proven to be defective

as a result of faulty materials or

workmanship.

4. The company will carry out repairs or

replacement either through its own

engineers or through approved

contractors.

5. This warranty is applicable only to the

original purchaser of the unit, or in the case

of multiple purchases, to

the FlRST customer of the original

purchaser at the FIRST site location.

EXCLUSIONS

All other warranties or conditions as to

quality and conditions (statutory or

otherwise) are excluded.

The Company gives no warranty as to

fitness for purpose, unless specifically

stated in writing to the contrary.

The Company will not be liable for the cost

or repairs to the unit arising from:

i) Wilful damage or neglect.

ii) Disregard of Company’s installation and

operating instructions, including

inadequate ventilation or blocking of air

vents, failure to provide a suitably rated

and safe electrical supply, or failure to

install the unit on an even, level surface.

iii) Damage to exterior or interior casing of

the unit due to, but not limited to,

corrosion, scratching, denting, etc.

iv) Failure of light bulbs, tubes or starter

assemblies.

v) Damage arising from dismantling, transit

or reinstallation.

The company will not be liable for the cost

of repairs effected by third parties without

the company’s prior consent and approval.

No transfer of warranty is possible beyond

the FIRST customer or the FIRST location.

© 2008, IMI Cornelius Inc.

- 10 -

890419404

Focus Service Manual

ILLUSTRATED PARTS LIST

890419404 - 11 © 2008, IMI Cornelius Inc.

Focus Service Manual

Item

1 hinge cover (top right)

2 hinge (top right)

3 door gasket

4 hinge (bottom)

5 hinge cover (bottom right)

6 thermostat cover

7 tap - push type

8 Transformer

9 thermostat

10 compressor

11 temperature gauge

12 Hood

13 Light Ballast

14 door latch

15 drip tray (plastic)

16 thermostat control knob

17 Cup rest

18 light switch

19 condenser

20 condenser fan

21 thumbscrew

22 thumbscrew for valve door

23 Valve Heatsink

24 Tap Recess

25 Light Bulb

26 Light Fittings

27 Thermometer bracket

28 Thermostat bracket

29 Condensor Shroud

30 drier (not shown)

31 Front Decal

32 Flavor Decal1

33 Flavor Decal2

34 Flavor Decal3

35 Flavor Decal4

36 Merchandiser Lense

37 Plastic Clip

ILLUSTRATED PARTS LIST

Description

Black

309645000

18288

890414101

583343001

890416303

910618012

890417618

205992035

205990857

890411135

890411247

890411245

580450067

890419135

890419136

(2 Valve)

890417620

890411236

890417617

856029426

890417620

890417619

890416713

32682

890415702

890415202

890415703

910618039

440000905

890416716

910618049

856029089

910618050

890419137

890419138

890419139

910618040

890417625

© 2008, IMI Cornelius Inc.

- 12 -

890419404

Focus Service Manual

Trouble Shooting

1. Light bulb has burnt out/ change the graphic

Turn side panel switch OFF. Remove graphic and cover.

Twist to remove bulb. Replace.

Turn side panel switch back ON. Replace graphic and cover.

If bulb replacement does not fix, check light ballast.

2. Machine not cooling

Check voltage to the compressor

Check voltage to the thermostat

Call in third party capable of performing refrigeration fixes

3. Machine freezing up

Turn thermostat control counter-clockwise to warmer setting

4. Product too warm

Was product pre-chilled before added to the machine?

Confirm cabinet temperature is below 42 degrees.

(Thermometer on back of door should read in highlighted

zone.) Turn thermostat clockwise to colder setting.

Check ventilation louvres for restriction or blockage. Clean.

Confirm condenser fan is running.

Check fan for binding or lack of operation.

5. Product not dispensing properly (freeze-up)

Check for kinks in the pinch tube from the product packaging thru the dispense valve

channel

Turn thermostat counterclockwise to warmer setting while maintaining max. 41 de

gree cabinet temperature

6. Product taste “off”

Check “use by” date on product package.

Confirm product not past “discard date”

Storage temperatures prior to opening should be between 40 and 81 degrees.

890419404 - 13 © 2008, IMI Cornelius Inc.

Focus Service Manual

N O T E

© 2008, IMI Cornelius Inc.

- 14 -

890419404

N O T E

Focus Service Manual

890419404 - 15 © 2008, IMI Cornelius Inc.

Release Date: March, 2008

Publication Number: 890419404

Visit the IMI Cornelius Web Site at www.cornelius.com for all your Literature needs.

This manual applies to units which have a serial number from 89A0812XAxxx.

IMI CORNELIUS ( TIANJIN ) CO., LTD

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