Fleck 5000 2310 Safety Brine Valve, 5000SE Upflow Brining Water Softener Service Manual

MODEL 5000SE

Upflow Brining

Service Manual

IMPORTANT: Fill in pertinent information on page 2 for future reference.

MODEL 5000SE Upflow

Job Specification Sheet

Job Number ___________________________________

Model Number ________________________________

Water Test ____________________________________

Capacity Of Unit ________________________ Max. _____________ Per Regeneration

Mineral Tank Size: Diameter ___________________ Height _____________________

Under Bedding ____________________________ Amount _______________________

Type Of Media ____________________________ Cubic Feet _____________________

Brine Tank Size ________________________________

Salt Setting Per Regeneration ________________________________

Valve Programming

Treated Water Capacity ______________________________ (Gallons / Liters/m

3

)

Regeneration Day Override _______________________________ (Max. Days Between Regen.)

Regeneration Time ________________________________ ( A.M. ) ( P.M. )

Notes:

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

Page 2

Printed in U.S.A.

MODEL 5000SE Upflow

General Residential Installation Check List

WATER PRESSURE: A minimum of 20 psi inlet water pressure is required for regeneration valve to operate effectively

ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Please make sure your voltage supply is compatible with your unit before installation.

EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a clean working drain and connected according to local plumbing codes.

BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with one.

CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 110

°

F, and the unit cannot be subjected to freezing conditions.

Valve Installation and Start-up Procedures

INSTALLATION INSTRUCTIONS

1.

Place the softener tank where you want to install the unit, making sure the tanks are level and on a firm base.

2.

All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be a minimum of 1/2

″

. Backwash flow rates in excess of 7 gpm or length in excess of 20´ require 3/4

″

drain line.

3.

The 1

″

distributor tube (1.050 O.D.) should be cut flush with top of tank.

4.

Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on tank. Note: Only use silicone lubricant.

5.

Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6

″

between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do this could cause interior damage to the DLFC.

6.

Teflon tape is the only sealant to be used on the drain fitting.

7.

Make sure that the floor is clean beneath the salt storage tank and that it is level.

8.

On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation. Once clean, close the water tap.

9.

Place the by-pass in service position and let water flow into the mineral tank. When water flow stops, slowly open a cold water tap nearby and let run until the air is purged from the unit.

10. Plug unit into an electrical outlet. Note: All electrical connections must be connected according to local codes.

11. Add water to the top of the air check. Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops. Note: The air check will check at approximately the midpoint of the screened intake area.

12. Next, manually step the valve to the Brine Refill Position and allow the valve to return to Service automatically.

13. With the valve in Service, check that there is about 1.0

″ of water above the grid in the brine tank, if used.

14. Fill the brine tank with salt.

15. Set-Up is now finished, the control can now be left to run automatically.

Page 3

Printed in U.S.A.

MODEL 5000SE Upflow

Master Programming Mode Flow Chart

Note:

1.

Set Time Of Day Display To 12:01 P.M.

2.

Push And Hold The Set Up And Set

Down Button For 5 Seconds.

3.

Push Extra Cycle Button Once Per

Display Until All Displays Are Viewed

And Normal Operation Is Resumed.

4.

Option Setting Displays May Be

Changed As Required By Pushing

Either The Set Up Or Down Button.

5.

Depending On Current Valve

Programming Certain Displays Will

Not Be Able To Be Viewed Or Set.

Regeneration Cycle Step #1

Example: 60 minute step time [1-60]

Regeneration Cycle Step #2

Example: 10 minute step time [2-10]

Page 4

Printed in U.S.A.

MODEL 5000SE Upflow

Control Start-Up Procedures

Whenever the valve is in Service the current time of day can be set, the control programmed, or an extra regeneration initiated at any time.

1.

Set Time Of Day

Service Indicator:

Valve In Service - Dot On

Extra Cycle Tonight - Flashing Dot

Set Up Button

Flow Indicator:

Flashing Dot With Water Flow

P.M. Indicator

Set Down Button

2.

Enter Control Programming Mode

Program Mode Indicator:

Program Mode Entered - Dot On

Extra Cycle Button

1.

Push and hold for 5 seconds both the Up and Down Set Buttons to enter Programming Mode.

2.

Push the Extra Cycle Button once per display until all have been viewed and this mode is exited and normal operation is resumed.

Page 5

Printed in U.S.A.

MODEL 5000SE Upflow

Control Start-Up Procedures (Cont’d.)

Depending on current control programming, option setting displays that are not required to be set will not be viewed.

3.

Set Control Programming

Program Mode Indicator:

Program Mode Entered - Dot On

Extra Cycle Button

Set Up Button

Set Down Button

1.

The first option setting display that appears in the Program Mode is Treated Water Capacity. Using the Set Up or Down Buttons, set the amount of treated water that can flow through the unit before a regeneration is required. For Example:

2.

Push the Extra Cycle Button. The second option setting display that appears is Regeneration Time. Using the

Set Up or Down Buttons, set the desired time of day when a regeneration can occur, if required. For Example:

3.

Push the Extra Cycle Button. The third option setting display that appears is Regeneration Time. Using the Set

Up or Down Buttons, set the maximum number of days b3efore a regeneration cycle must occur. For Example:

4.

Control programming is now complete. Push the Extra Cycle Button. This will exit the control from the

Programming Mode, and resume Normal Operation.

Page 6

Printed in U.S.A.

MODEL 5000SE Upflow

Control Start-Up Procedures (Cont’d.)

4.

Start An Immediate Extra Cycle

Extra Cycle Button

When starting an Extra Cycle, you will have one or two options:

1.

Press and Release the Extra Cycle Button:

With

Immediate Regeneration controls the control will go into regeneration cycle immediately.

With

Delayed Regeneration controls the Service Arrow will begin to flash immediately and a regeneration will occur at the present regeneration time (i.e. 2:00 a.m.)

2.

Press and Hold for 5 seconds the Extra Cycle Button:

With Delayed Regeneration controls, the control will go into regeneration cycle immediately.

5.

Regeneration Cycle Displays

The following series of displays appear when the control enters a regeneration cycle:

Service

Valve Driving To

Regen. Step #1

Program

Service

Valve Driving To

Regen. Step #2

Program

Service

Valve Driving To

Regen. Step #3

Program

Service

Valve Driving To

Regen. Step #4

Program

Regen. Complete.

Valve Driving To

Service

Service

Program

Flow

Then

P.M.

Flow

Then

P.M.

Flow

Then

P.M.

Flow

Then

P.M.

Flow

Then

P.M.

Service

Program

Service

Program

Service

Program

Service

Program

Service

Program

Flow

P.M.

Less Than 59 Min.

Remain In Regen.

Step #1

Flow

P.M.

Less Than 9 Min.

Remain In Regen.

Step #2

Flow

P.M.

Less Than 9 Min.

Remain In Regen.

Step #3

Flow

P.M.

Less Than 12 Min.

Remain In Regen.

Step #4

Flow

P.M.

Valve Has

Returned To

Service

Page 7

Printed in U.S.A.

MODEL 5000SE Upflow

Control Start-Up Procedures (Cont’d.)

6.

Fast Cycle Valve Thru Regeneration

Extra Cycle Button

A. Once the valve reaches Regen Step #1 let water run to drain for about 5 minutes.

Next, manually step the valve through a regeneration cycle checking valve operation in each step:

B. Push the Extra Cycle Button once to advance the valve to Regen Step #2.

C. Push the Extra Cycle Button once to advance the valve to Regen Step #3. (Optional)

D. Push the Extra Cycle Button once to advance the valve to Regen Step #4. (Optional)

E. Push the Extra Cycle Button once more to advance the valve back to Service.

7.

Final Set-Up

With proper valve operation verified:

A. Add water to the top of the air check. Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops. Note: The air check will check at approximately the midpoint of the screened intake area.

B. Next, manually step the valve to the Brine Refill Position and allow the valve to return to

Service automatically.

C. With the valve in Service, check that there is about 1.0

″ of water above the grid in the brine tank, if used.

D. Fill the brine tank with salt.

E. Set-Up is now finished, the control can now be left to run automatically.

Page 8

Printed in U.S.A.

MODEL 5000SE Upflow

Control Operation

Timeclock Regeneration Valves

In normal operation the Time Of Day Display will be viewed at all times. The control will operate normally until the number of days since the last regeneration reaches the Regeneration Day Override setting. Once this occurs, a regeneration cycle will then be initiated at the preset Regeneration Time.

Flow Meter Equipped Valves

In normal operation the Time Of Day Display will alternate being viewed with a Volume Remaining Display. This display will be in gallons. As treated water is used, the Volume Remaining Display will count down from a maximum value to zero or (----). Once this occurs a regeneration cycle will then be initiated immediately or delayed to the set

Regeneration Time. Water flow through the valve is indicated by the Flow Dot that will flash in a direct relationship to flow rate. For Example:

Immediate Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated immediately. This event occurs regardless of the Volume Remaining display having reached zero gallons.

Delayed Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time. This event occurs regardless of the Volume Remaining display having reached zero gallons.

Control Operation During Regeneration

In Regeneration the control will display a special Regeneration Display. In this display the control will show the current regeneration step number the valve is advancing to, or has reached, and the time remaining in that step. The step number displayed will flash until the valve has completed driving to this regeneration step position. Once all regeneration steps have been completed the valve will return to Service and resume normal operation. For Example:

Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing.

Control Operation During Programming

The control will only enter the Program Mode with the valve in Service. While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently, without the need for battery backup power.

Control Operation During A Power Failure

During a power failure all control displays and programming will be stored for use upon power re-application.

The control will retain these values for years, if necessary, without loss. The control will be fully inoperative and any calls for regeneration will be delayed. The control will upon power re-application resume normal operation from the point were it was interrupted.

An indication that a power outage has occurred will be an inaccurate time of day display.

Page 9

Printed in U.S.A.

MODEL 5000SE Upflow

Master Programming Mode

Extra Cycle Button

Set Up Button

Set Down Button

Entering Master Programming Mode

With the Time of Day Display set to 12:01 P.M., push and hold for 5 seconds both the Set Up and Set Down Buttons.

The Program Indicator will turn on to signal that this mode is entered. In this mode all possible option settings may be viewed.

1. US/Metric Display Format (U)

This display is used to set the desired display format. This option setting is identified by the letter (U) in the first digit. There are three possible settings:

Example:

[ U - - 1 ] for US gallons

Metric format uses liters or cubic meters with a 24-hour timekeeping format. Regeneration timing in tenths of minutes.

Example:

[ U - - 2 ] for liters

[ U - - 4 ] for cubic meters

The SET UP or DOWN buttons will adjust this value.

Depress the Extra Cycle Button to proceed to the next step.

2.

Regeneration Type (7)

Depress the Extra Cycle Button. This display is used to set the Regeneration Type. This option setting is identified by the number 7 in the first digit. There are 3 possible settings:

Timeclock Delayed. The control will determine that regeneration is required when the set Regeneration Time has been reached. The Regeneration Day Override setting will determine which days a regeneration cycle will be initiated.

Example:

Example:

[ 7 - - 1 ]

Meter Immediate. The control will determine that regeneration is required when the available volume of softened water drops to or below zero. Regeneration to begin immediately.

[ 7 - - 2 ]

Page 10

Printed in U.S.A.

MODEL 5000SE Upflow

Master Programming Mode (Cont’d.)

2.

Regeneration Type (7) (Cont’d.)

Meter Delayed. The control will determine that a regeneration is required when the available volume of softened water drops to or below zero. Regeneration is to begin immediately at the set Regeneration Time.

Example:

[ 7 - - 3 ]

The Set UP and DOWN Buttons will adjust this value.

3.

Treated Water Capacity (No Display Code)

Depress the Extra Cycle Button. This display is used to set the amount of treated water (gallons/liters) that can be produced by the unit before a regeneration cycle is required. With Meter Delayed Regeneration Type set, it will be up to the programmer to determine a reserve capacity and subtract that value from the calculated full capacity of the unit. This display will not be viewed with Timeclock Regeneration Type set.

Example: Regenerates every 700 gallons or liters -

[ 7 0 0 ]

The Set UP and DOWN Buttons will adjust this value.

4.

Regeneration Time (No display Code)

Depress the Extra Cycle Button. The next display viewed is the option setting for Regeneration Time. It is identified by a non-flashing colon between two sets of numbers. Set the desired time of day that a regeneration may occur, if required. This display will not be viewed with Meter Immediate Regeneration Type set.

Example: 2 o’clock A.M. regeneration time -

[ 2 : 0 0 ]

(A.M. Indicator Dot On)

The Set UP and DOWN Buttons will adjust this value.

5.

Regeneration Day Override (A)

Depress the Extra Cycle Button. This display is used to set the maximum amount of time (in days) the unit can be in service without a regeneration. This option setting is identified by the letter ‘A’ in the first digit. With Meter

Immediate Regeneration Type selected, regeneration will begin at the same point in time some amount of days ago when the last regeneration cycle was initiated. With Timeclock or Meter Delayed Regeneration Types selected, regeneration begins at the set Regeneration Time. An OFF setting will cancel this feature with all regeneration types except Timeclock Regeneration were it must be used.

Example: Override every 7 days -

[ A - - 7 ]

Cancel setting -

[ A O F F ]

(Meter Immediate or Delayed Regeneration Types Only)

The Set UP and DOWN Buttons will adjust this value.

6.

Regeneration Cycle Step Programming (1) (2) (3) (4) (5) (6)

Depress the Extra Cycle Button. The next 2-4 displays viewed are part of a series of option settings used to program the Regeneration Cycle. Up to 4 steps can be programmed. Each display is used to set the duration time in minutes (or tenths of minutes - Metric) of that specific step in a regeneration cycle. A step # will turn on for the regeneration cycle step being programmed. Regeneration steps are skipped by setting the display to 0 and regeneration ended by setting the step # after the last active step to OFF, as shown below and on the next page:

Examples: Regeneration Cycle Step #1 - 8 minutes -

[ 1 - - 8 ]

Regeneration Cycle Step #3 - skipped -

[ 3 - - 0 ]

Example: lbs. salt

÷

3

÷

B.L.F.C. Size = refill time in minutes, 10 lbs. salt

÷

3

÷

.25 = 13.3 minute refill

The Set UP and DOWN Buttons will adjust these values.

Page 11

Printed in U.S.A.

MODEL 5000SE Upflow

Master Programming Mode (Cont’d.)

7.

Flow Meter Size (F)

Depress the Extra Cycle Button. The next display is used to set the flowmeter size. This option setting is identified by the letter F in the first digit. In this display set the proper amount of pulses generated by the flow meter for each gallon or liter of water flow. This setting will not be viewed with Timeclock Regeneration Type selected.

Examples:

[ F 1 3 1 ]

3/4

″

Turbine Flow Meter (US Format)

[ F 3 4.6 ]

3/4

″

Turbine Flow Meter (Metric Format)

The Set UP and DOWN Buttons will adjust this value.

8.

Valve Type (o)

Depress the Extra Cycle Button. This display is used to set the type of valve used with the control. This option setting is identified by the letter o in the first digit. There are two possible selections with #1 being the required setting.

Examples:

[ o - - 1 ]

5000SE Valve Operation

[ o - - 2 ]

Option Not Typically Used

The Set UP and DOWN Buttons will adjust this value.

9.

Line Frequency (LF)

Depress the Extra Cycle Button. This display is used to set the frequency of the power applied to the control. When properly set, all timekeeping functions will remain accurate. This option setting is identified by the letters LF in the first digit. There are two possible selections.

Examples:

[ L F 5 0 ]

50Hz Line Frequency Operation

[ L F 6 0 ]

60Hz Line Frequency Operation

The Set UP and DOWN Buttons will adjust this value.

Exiting This Option Setting Level

Push the Extra Cycle Button once per display until all have been viewed. The Program Mode will be exited and normal operation resumed.

Resetting Permanent Programming Memory -

Push and hold the Set Up and Down Buttons for 25 seconds or until the Time Of Day Display resets to 12:00 P.M. All option setting will then reset to the default values. Control programming will then have to be reset as necessary.

Page 12

Printed in U.S.A.

MODEL 5000SE Upflow

Dimensional Drawing

Printed in U.S.A.

Page 13

MODEL 5000SE Upflow

Water Conditioner Flow Diagrams

Service Position

Hard water enters unit at valve inlet and flows around the piston down thru the mineral in the mineral tank. Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube and to the outlet of the valve.

1

Brine Draw/Slow

Rinse Position

Brine. Hard water enters unit at valve inlet - flows into injector housing and thru nozzle and throat to draw brine from the brine tank - brine flows down thru the center tube and up thru the mineral and out thru the drain line.

Slow Rinse. Hard water enters unit at valve inlet - flows into injector housing and thru nozzle and throat down thru the center tube and up thru the mineral and out thru the drain line.

Page 14

Printed in U.S.A.

MODEL 5000SE Upflow

Water Conditioner Flow Diagrams (Cont’d.)

2

Backwash

Hard water enters unit at valve inlet - flows around piston - down center tube - thru bottom distributor and up thru the mineral - around the piston and out the drain line.

3

Rapid Rinse Position

4

Brine Tank Fill Position

Hard water flows from inlet around the piston down thru the mineral into bottom distributor and up thru center tube - thru piston and out thru the drain line.

Hard water enters unit at valve inlet and flows around the piston down thru the mineral. Conditioned water flows up thru the center tube - flows thru the injector housing - thru the brine valve to fill the brine tank.

Page 15

Printed in U.S.A.

MODEL 5000SE Upflow

Valve Powerhead Assembly

(See opposite page for parts list)

1

13

14

26

16

21

20

15

23

2 17

18

22

23

1

5

12

11

23

23

4

6

7

8

9

25

23

3

10

24

23

19

Page 16

Printed in U.S.A.

MODEL 5000SE Upflow

Valve Powerhead Assembly

Parts List

Item No.

Quantity Part No.

Description

1 . . . . . . . . . . . 1 . . . . . . . . . . . 18201-025 . . . . . . . . . . . . Plate, Front

2 . . . . . . . . . . . 1 . . . . . . . . . . . 18655 . . . . . . . . . . . . . . . Pin

3 . . . . . . . . . . . 1 . . . . . . . . . . . 40248 . . . . . . . . . . . . . . . Label, Cover-up

4 . . . . . . . . . . . 1 . . . . . . . . . . . 19889-01 . . . . . . . . . . . . . Housing, Circuit Board

5 . . . . . . . . . . . 1 . . . . . . . . . . . 19474 . . . . . . . . . . . . . . . Harness, Power

6 . . . . . . . . . . . 1 . . . . . . . . . . . 40283 . . . . . . . . . . . . . . . Circuit Board, SE Timer

7 . . . . . . . . . . . 1 . . . . . . . . . . . 19473 . . . . . . . . . . . . . . . Button, Conductive

8 . . . . . . . . . . . 1 . . . . . . . . . . . 19471-02 . . . . . . . . . . . . . Cover, Front Panel

9 . . . . . . . . . . . 1 . . . . . . . . . . . 19697-02 . . . . . . . . . . . . . Label, Display

10 . . . . . . . . . . 1 . . . . . . . . . . . 19791-01 . . . . . . . . . . . . . Meter Cable Assy., Turbine

11 . . . . . . . . . . 2 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Switch, Micro

12 . . . . . . . . . . 2 . . . . . . . . . . . 40081 . . . . . . . . . . . . . . . Screw #4-40 x 1.125

13 . . . . . . . . . . 1 . . . . . . . . . . . 19928 . . . . . . . . . . . . . . . Cam, Switch Upflow

14 . . . . . . . . . . 1 . . . . . . . . . . . 18251-01 . . . . . . . . . . . . . Gear, Main Upflow

15 . . . . . . . . . . 1 . . . . . . . . . . . 18252 . . . . . . . . . . . . . . . Cam, Brine, Upflow

16 . . . . . . . . . . 1 . . . . . . . . . . . 18202-03 . . . . . . . . . . . . . Back Plate

17 . . . . . . . . . . 1 . . . . . . . . . . . 40251 . . . . . . . . . . . . . . . Motor Assy., 24V 50Hz

18 . . . . . . . . . . 2 . . . . . . . . . . . 13602 . . . . . . . . . . . . . . . Screw, Rd. Hd. 6-33 x 5/16

19 . . . . . . . . . . 1 . . . . . . . . . . . 19674 . . . . . . . . . . . . . . . Transformer U.S. 24V (120V)

1 . . . . . . . . . . . 25651 . . . . . . . . . . . . . . . Transformer European 24V (230V)

20 . . . . . . . . . . 1 . . . . . . . . . . . 13547 . . . . . . . . . . . . . . . Strain Relief

21 . . . . . . . . . . 4 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Nut, Wire, Beige

22 . . . . . . . . . . 1 . . . . . . . . . . . 13363 . . . . . . . . . . . . . . . Washer, Plain, .145 I.D.

22 . . . . . . . . . . 1 . . . . . . . . . . . 18259-02 . . . . . . . . . . . . . Cover, Back Black

23 . . . . . . . . . . 8 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw, Hex Washer 6-20 x 1/2

25 . . . . . . . . . . 1 . . . . . . . . . . . 18260-00 . . . . . . . . . . . . . Cover, Front Smoke

26 . . . . . . . . . . 2 . . . . . . . . . . . 18261 . . . . . . . . . . . . . . . Screw, Hex Head, 10-24 x 13/16

Not Shown. . . . 1 . . . . . . . . . . . 14044 . . . . . . . . . . . . . . . Cable Tie

Printed in U.S.A.

Page 17

MODEL 5000SE Upflow

Control Valve Assembly

(See opposite page for parts list)

Page 18

Printed in U.S.A.

41

MODEL 5000SE Upflow

Control Valve Assembly

Parts List

Item No.

Quantity Part No.

Description

1 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18815 . . . . . . . . . . . . . . . . . . Valve Body, 5000, 1

″,

Dist.

18815-20 . . . . . . . . . . . . . . . Valve Body, 5000, w/ mixing

2 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18264 . . . . . . . . . . . . . . . . . . Spacer, End

3 . . . . . . . . . . . . 4 . . . . . . . . . . . . . 14241 . . . . . . . . . . . . . . . . . . Spacer

4 . . . . . . . . . . . . 5 . . . . . . . . . . . . . 13242 . . . . . . . . . . . . . . . . . . Seal

5 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18266 . . . . . . . . . . . . . . . . . . Piston, Up-flow

6 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 14309 . . . . . . . . . . . . . . . . . . Retainer, Piston Rod

7 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18268 . . . . . . . . . . . . . . . . . . End Plug Assembly

8 . . . . . . . . . . . . 3 . . . . . . . . . . . . . 18261 . . . . . . . . . . . . . . . . . . Screw, Hex Washer Head, 10-24 x 13/16

9 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18267 . . . . . . . . . . . . . . . . . . Piston Rod

10. . . . . . . . . . . . 1 . . . . . . . . . . . . . 17978 . . . . . . . . . . . . . . . . . . Brine Valve Stem

11. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18755 . . . . . . . . . . . . . . . . . . O-Ring, -201

12. . . . . . . . . . . . 1 . . . . . . . . . . . . . 13167 . . . . . . . . . . . . . . . . . . Spacer, Brine Valve

13. . . . . . . . . . . . 1 . . . . . . . . . . . . . 12550 . . . . . . . . . . . . . . . . . . Quad Ring, -009

14. . . . . . . . . . . . 2 . . . . . . . . . . . . . 13302 . . . . . . . . . . . . . . . . . . O-Ring, -014

15. . . . . . . . . . . . 1 . . . . . . . . . . . . . 13165 . . . . . . . . . . . . . . . . . . Cap, Brine Valve

16. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11973 . . . . . . . . . . . . . . . . . . Spring, Brine Valve

17. . . . . . . . . . . . 1 . . . . . . . . . . . . . 16098 . . . . . . . . . . . . . . . . . . Washer, Plain, Nylon

18. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11981-01 . . . . . . . . . . . . . . . Retaining Ring

19. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . . . . O-Ring, -017

20. . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Washer (specify size)

21. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11385-01 . . . . . . . . . . . . . . . Flow Control Housing, Plastic

22. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18312 . . . . . . . . . . . . . . . . . . Retainer, Drain

23. . . . . . . . . . . . 1 . . . . . . . . . . . . . 13304 . . . . . . . . . . . . . . . . . . O-Ring, -121

24. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18303 . . . . . . . . . . . . . . . . . . O-Ring, -336

25. . . . . . . . . . . . 2 . . . . . . . . . . . . . 10141 . . . . . . . . . . . . . . . . . . O-Ring, -010

26. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18276 . . . . . . . . . . . . . . . . . . Plug, Injector, Softener

27. . . . . . . . . . . . 2 . . . . . . . . . . . . . 13771 . . . . . . . . . . . . . . . . . . O-Ring, -012

28. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18275-X . . . . . . . . . . . . . . . . Injector Throat (specify size) 0000, 000, 00, 0, 1, 2

29. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18274-X . . . . . . . . . . . . . . . . Injector Nozzle (specify size) 0000, 000, 00, 0, 1, 2

30. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18273 . . . . . . . . . . . . . . . . . . Vortex Generator

31. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18271 . . . . . . . . . . . . . . . . . . Screen Injector

32. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18279 . . . . . . . . . . . . . . . . . . Seal, Injector

33. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18278-20 . . . . . . . . . . . . . . . Cap, Regulated Injector, 20 PSI, Black

1 . . . . . . . . . . . . . 18278-30 . . . . . . . . . . . . . . . Cap, Regulated Injector, 30 PSI, Gray

34. . . . . . . . . . . . 2 . . . . . . . . . . . . . 18262 . . . . . . . . . . . . . . . . . . Screw, Hex Washer Head, 10-24 x 1

35. . . . . . . . . . . . 1 . . . . . . . . . . . . . 12977 . . . . . . . . . . . . . . . . . . O-Ring, -015

36. . . . . . . . . . . . 1 . . . . . . . . . . . . . 13245 . . . . . . . . . . . . . . . . . . Retainer, BLFC Button

37. . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Washer (specify size)

38. . . . . . . . . . . . 1 . . . . . . . . . . . . . 13244 . . . . . . . . . . . . . . . . . . Adapter, BLFC

39. . . . . . . . . . . . 1 . . . . . . . . . . . . . 13308 . . . . . . . . . . . . . . . . . . Hose Barb, Black, 1/2 x 1/2 Straight

1 . . . . . . . . . . . . . 12338 . . . . . . . . . . . . . . . . . . Hose Barb, Black, 1/2 x 1/2 90

°

Elbow

40. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18280 . . . . . . . . . . . . . . . . . . Top Collector, 1

″,

X .011, Gray

1 . . . . . . . . . . . . . 18280-01 . . . . . . . . . . . . . . . Top Collector, 1

″,

X .020 White, Wide Slot

1 . . . . . . . . . . . . . 18280-02 . . . . . . . . . . . . . . . Top Collector, 1

″,

X .008 Red, Narrow Slot

41. . . . . . . . . . . . 1 . . . . . . . . . . . . . 14613 . . . . . . . . . . . . . . . . . . Flow Straightener

OPTION

Adapter Coupling Day Clock Only

45. . . . . . . . . . . . 2 . . . . . . . . . . . . . 19228 . . . . . . . . . . . . . . . . . . Adapter Coupling

46. . . . . . . . . . . . 4 . . . . . . . . . . . . . 13305 . . . . . . . . . . . . . . . . . . O-Ring, -119

47. . . . . . . . . . . . 2 . . . . . . . . . . . . . 13255 . . . . . . . . . . . . . . . . . . Clip, Mounting

48. . . . . . . . . . . . 2 . . . . . . . . . . . . . 13314 . . . . . . . . . . . . . . . . . . Screw, Hex Washer Head 8-18 x 5/8

Page 19

Printed in U.S.A.

2

3

Page 20

MODEL 5000SE Upflow

3/4

″

Turbine Meter Assembly

(See opposite page for parts list)

4

5

3

2

OUTLET

1

INLET

VALVE

Printed in U.S.A.

MODEL 5000SE Upflow

3/4

″

Turbine Meter Assembly

Parts List

Item No.

Quantity Part No.

Description

1 . . . . . . . . . . . 1 . . . . . . . . . . . 19797 . . . . . . . . . . . . . . . Meter Body Assembly

2 . . . . . . . . . . . 2 . . . . . . . . . . . 13314 . . . . . . . . . . . . . . . Screw, Hex Washer, 8-18 x 5/8

″

3 . . . . . . . . . . . 2 . . . . . . . . . . . 19569 . . . . . . . . . . . . . . . Clip, Flow Meter

4 . . . . . . . . . . . 1 . . . . . . . . . . . 19791-01 . . . . . . . . . . . . . Electrical Harness

5 . . . . . . . . . . . 4 . . . . . . . . . . . 13305 . . . . . . . . . . . . . . . O-Ring, -119

Printed in U.S.A.

Page 21

MODEL 5000

2310 Safety Brine Valve

(See opposite page for parts list)

Page 22

Printed in U.S.A.

MODEL 5000

2310 Safety Brine Valve (Cont’d.)

Item No.

Quantity Part No.

Description

1 . . . . . . . . . . . 1 . . . . . . . . . . . 19645 . . . . . . . . . . . . . . . Safety Brine Valve Body

2 . . . . . . . . . . . 1 . . . . . . . . . . . 19803 . . . . . . . . . . . . . . . Safety Brine Valve Arm Assembly

3 . . . . . . . . . . . 1 . . . . . . . . . . . 19804 . . . . . . . . . . . . . . . Stud, 10-24

4 . . . . . . . . . . . 1 . . . . . . . . . . . 19805 . . . . . . . . . . . . . . . Nut, 10-24

5 . . . . . . . . . . . 1 . . . . . . . . . . . 19652-01 . . . . . . . . . . . . . Poppet & Seal

6 . . . . . . . . . . . 1 . . . . . . . . . . . 19649 . . . . . . . . . . . . . . . Flow Dispenser

7 . . . . . . . . . . . 1 . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . O-Ring, -017

8 . . . . . . . . . . . 1 . . . . . . . . . . . 19647 . . . . . . . . . . . . . . . Elbow, Safety Brine Valve

9 . . . . . . . . . . . 2 . . . . . . . . . . . 19625 . . . . . . . . . . . . . . . Nut Assembly, 3/8

10 . . . . . . . . . . 1 . . . . . . . . . . . 18312 . . . . . . . . . . . . . . . Retaining Clip

11 . . . . . . . . . . 1 . . . . . . . . . . . 60014 . . . . . . . . . . . . . . . Safety Brine Valve, 2310 (includes items 1-10)

12 . . . . . . . . . . 2 . . . . . . . . . . . 10150 . . . . . . . . . . . . . . . Grommet (included with item 13)

13 . . . . . . . . . . 1 . . . . . . . . . . . 60068 . . . . . . . . . . . . . . . Float Assembly, 2310

14 . . . . . . . . . . 1 . . . . . . . . . . . 60002 . . . . . . . . . . . . . . . 500 Air Check Assembly

Printed in U.S.A.

Page 23

MODEL 5000SE Upflow

By-Pass Valve Assembly, Plastic

8

5A

5B

6

7

1

2

3

4

12C

11

10

9

12A

12B

Parts List

Item No.

Quantity Part No.

Description

1 . . . . . . . . . . . 1 . . . . . . . . . . . 19723 . . . . . . . . . . . . . . . By-Pass Valve Body, Plastic

2 . . . . . . . . . . . 1 . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . O-Ring, -015

3 . . . . . . . . . . . 1 . . . . . . . . . . . 19724 . . . . . . . . . . . . . . . Cap, By-Pass

4 . . . . . . . . . . . 2 . . . . . . . . . . . 17512 . . . . . . . . . . . . . . . Screw, Hex Washer Head, #6-24 x 3

5A . . . . . . . . . . 1 . . . . . . . . . . . 17820 . . . . . . . . . . . . . . . Plug, By-Pass, Inlet

5B . . . . . . . . . . 1 . . . . . . . . . . . 17820-01. . . . . . . . . . . . . Plug, By-Pass, Outlet (White)

6 . . . . . . . . . . . 4 . . . . . . . . . . . 18661 . . . . . . . . . . . . . . . O-Ring, -218

7 . . . . . . . . . . . 2 . . . . . . . . . . . 18662 . . . . . . . . . . . . . . . Retaining Ring

8 . . . . . . . . . . . 2 . . . . . . . . . . . 18660 . . . . . . . . . . . . . . . O-Ring

9 . . . . . . . . . . . 2 . . . . . . . . . . . 13305 . . . . . . . . . . . . . . . O-Ring, -119

10 . . . . . . . . . . 2 . . . . . . . . . . . 13255 . . . . . . . . . . . . . . . Clip, Mounting

11 . . . . . . . . . . 2 . . . . . . . . . . . 13314 . . . . . . . . . . . . . . . Screw, Hex Washer Head, 8-18 x 5/8

12A . . . . . . . . . 1 . . . . . . . . . . . 18706 . . . . . . . . . . . . . . . Yoke, Plastic, 1

″

NPT

18706-02. . . . . . . . . . . . . Yoke, Plastic 3/4

″

12B . . . . . . . . . 1 . . . . . . . . . . . 13708 . . . . . . . . . . . . . . . Yoke, 3/4

″

1 . . . . . . . . . . . 13708NP . . . . . . . . . . . . . Yoke, 3/4

″

Nickel Plated

1 . . . . . . . . . . . 13398 . . . . . . . . . . . . . . . Yoke, 1

″

1 . . . . . . . . . . . 13398NP . . . . . . . . . . . . . Yoke, 1

″

Nickel Plated

12C . . . . . . . . . 1 . . . . . . . . . . . 19620 . . . . . . . . . . . . . . . Yoke, 3/4

″

, 90

°

, Plastic

Page 24

Printed in U.S.A.

MODEL 5000

By-Pass Valve Assembly, Brass

9

8

6

5

4

3

1

2

7

6

Parts List

Item No.

Quantity Part No.

Description

1. . . . . . . . . . . 1 . . . . . . . . . . . .17290 . . . . . . . . . . . . . . . . By-Pass Valve Body, 3/4

″

1 . . . . . . . . . . . .17290NP . . . . . . . . . . . . . By-Pass Valve Body, 3/4

″

Nickel Plate

1 . . . . . . . . . . . .13399 . . . . . . . . . . . . . . . . By-Pass Valve Body, 1

″

1 . . . . . . . . . . . .13399NP . . . . . . . . . . . . . By-Pass Valve Body, 1

″

, Nickel Plate

2. . . . . . . . . . . 1 . . . . . . . . . . . .11726 . . . . . . . . . . . . . . . . Seal, By-Pass

3. . . . . . . . . . . 1 . . . . . . . . . . . .11972 . . . . . . . . . . . . . . . . Plug, By-Pass

4. . . . . . . . . . . 1 . . . . . . . . . . . .11978 . . . . . . . . . . . . . . . . Side Cover

5. . . . . . . . . . . 1 . . . . . . . . . . . .13604-01 . . . . . . . . . . . . . Label

6. . . . . . . . . . . 8 . . . . . . . . . . . .15727 . . . . . . . . . . . . . . . . Screw

7. . . . . . . . . . . 1 . . . . . . . . . . . .11986 . . . . . . . . . . . . . . . . Side Cover

8. . . . . . . . . . . 1 . . . . . . . . . . . .11979 . . . . . . . . . . . . . . . . Lever, By-Pass

9. . . . . . . . . . . 1 . . . . . . . . . . . .11989 . . . . . . . . . . . . . . . . Screw, Hex Head, 1/4-14

Page 25

Printed in U.S.A.

MODEL 5000SE Upflow

Valve Wiring Diagram

CB1 - 5000SE Circuit Board

VDM - Valve Drive Motor

EM - Electronic Flow Meter (Optional)

SW1 - Homing Switch

SW2 - Step Switch

HCAM - Homing Cam

DFSCAM - Downflow Step Cam

Page 26

Printed in U.S.A.

MODEL 5000SE Upflow

Service Instructions

A. TO REPLACE BRINE VALVE, INJECTORS,

AND SCREEN

1.

Turn off water supply to conditioner: a.

If the conditioner installation has a “three valve” by-pass system, first open the valve in the by-pass line, then close the valves at the conditioner inlet and outlet.

b.

If the conditioner has an integral by-pass valve, put it in the by-pass position.

c.

If there is only a shut-off valve near the conditioner inlet, close it.

2.

Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily. Return the control to the service position.

3.

Unplug electrical cord from outlet.

4.

Disconnect brine tube and drain line connections at the injector body.

5.

Remove the two injector body mounting screws.

The injector and brine module can now be removed from the control valve. Remove and discard brine body O-rings.

6A. To replace brine valve.

1.

Pull brine valve from injector body, also remove and discard

Oring at bottom of brine valve hole.

2.

Apply silicone lubricant to new

Oring and reinstall at bottom of brine valve hole.

3.

Apply silicone lubricant to

Oring on new valve assembly and press into brine valve hole, shoulder on bushing should be flush with injector body.

6B. To replace injectors and screen.

1.

Remove injector cap and screen, discard Oring. Unscrew injector nozzle and throat from injector body.

2.

Screw in new injector throat and nozzle, be sure they are sealed tightly. Install a new screen.

3.

Apply silicone lubricant to new

Oring and install around oval extension on injector cap.

7.

Apply silicone lubricant to three new

Orings and install over three bosses on injector body.

8.

Insert screws thru injector cap and injector. Place this assembly thru hole in timer housing and into mating holes in the valve body. Tighten screws.

9.

Reconnect brine tube and drain line.

10. Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

11. Check for leaks at all seal areas. Check drain seal with the control in the backwash position.

12. Plug electrical cord into outlet.

13. Set time of day and cycle the control valve manually to assure proper function. Make sure control valve is returned to the service position.

14. Make sure there is enough salt in the brine tank.

15. Start regeneration cycle manually if water is hard.

B. TO REPLACE TIMER

1.

Follow Steps A.1 through A.3.

2.

Remove the control valve back cover. Remove the control valve front cover. Disconnect the meter dome signal wire from the front cover and feed it back through the control.

3.

Remove screw and washer at drive yoke.

Remove timer mounting screws. The entire timer assembly will now lift off easily.

4.

Put new timer on top of valve. Be sure drive pin on main gear engages slot in drive yoke.

5.

Replace timer mounting screws. Replace screw and washer at drive yoke. Replace meter signal wire.

6.

Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

7.

Replace the control valve back cover.

8.

Follow Steps A.12 through A.15.

C. TO REPLACE PISTON ASSEMBLY

1.

Follow Steps A.1 through A.3.

2.

Remove the control valve back cover. Remove the control valve front cover. Disconnect the meter dome signal wire from the front cover and feed it back through the control.

3.

Remove screw and washer at drive yoke.

Remove timer mounting screws. The entire timer assembly will now lift off easily. Remove end plug retainer plate.

4.

Pull upward on end of piston yoke until assembly is out of valve.

5.

Inspect the inside of the valve to make sure that all spacers and seals are in place, and that there is no foreign matter that would interfere with the valve operation.

6.

Take new piston assembly as furnished and push piston into valve by means of the end plug. Twist yoke carefully in a clockwise direction to properly align it with drive gear. Replace end plug retainer plate.

7.

Place timer on top of valve. Be sure drive pin on main gear engages slot in drive yoke.

Page 27

Printed in U.S.A.

MODEL 5000SE Upflow

Service Instructions (Cont’d.)

8.

Replace timer mounting screws. Replace screw and washer at drive yoke.

9.

Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

10. Replace the control valve back cover.

11. Follow Steps A.12 through A.15.

D. TO REPLACE SEALS AND SPACERS

1.

Follow Steps A.1 through A.3.

2.

Remove the control valve back cover. Remove the control valve front cover. Disconnect the meter dome signal wire from the front cover and feed it back through the control.

3.

Remove screw and washer at drive yoke.

Remove timer mounting screws. The entire timer assembly will now lift off easily. Remove end plug retainer plate.

4.

Pull upward on end of piston rod yoke until assembly is out of valve. Remove and replace seals and spacers.

5.

Take piston assembly and push piston into valve by means of the end plug. Twist yoke carefully in a clockwise direction to properly align it with drive gear. Replace end plug retainer plate.

6.

Place timer on top of valve. Be sure drive pin on main gear engages slot in drive yoke.

7.

Replace timer mounting screws. Replace screw and washer at drive yoke.

8.

Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

9.

Replace the control valve back cover.

10. Follow Steps A.12 through A.15.

E. TO REPLACE METER

1.

Follow Steps A.1 through A.3.

2.

Remove two screws and clips at by-pass valve or yoke. Pull resin tank away from plumbing connections.

3.

Pull meter module out of control valve.

4.

Remove signal wire from meter module, (snap tab on end opposite wire cable).

5.

Apply silicone lubricant to four new O-rings and assemble to four ports on new meter module.

6.

Install signal wire into new meter module.

7.

Assemble meter to control valve. Note, meter portion of module must be assembled at valve outlet.

8.

Push resin tank back to the plumbing connections and engage meter ports with by-pass valve or yoke.

9.

Attach two clips and screws at by-pass valve or yoke. Be sure clip legs are firmly engaged with lugs.

10. Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

11. Check for leaks at all seal areas.

12. Follow Steps A.12 through A.15.

Page 28

Printed in U.S.A.

MODEL 5000SE Upflow

Troubleshooting Guide

SYMPTOM

1.

Softener fails to regenerate automatically.

2.

Regeneration at wrong time.

3.

Loss of capacity.

4.

5.

Poor water quality.

High salt usage.

PROBABLE CAUSE

A. Cord plugged into intermittent or dead power source.

A. Increased raw water hardness.

B. Brine concentration and/or quantity.

CORRECTION

A. Connect to constant power source.

B. Disconnected meter cable.

C. Defective power cord.

B. Reconnect cable.

C. Replace cord.

D. Defective timer, meter or sensor.

D. Replace or repair

A. Timer improperly set, due to

Power failure.

A. Reset timer.

A. Reset unit to the new capacity.

B. Keep brine tank full of salt at all times. Clean it yearly. Salt may be bridged. If using a salt grid plate ensure refill water is over it.

C. Resin fouling.

D. Poor distribution, Channeling

(uneven bed surface).

E. Internal valve leak.

F.

Resin age.

G. Resin Loss.

C. Call dealer, find out how to confirm it, clean the resin and prevent future fouling.

D. Call dealer. Check distributors and backwash flow.

E. Call dealer. Replace spacers, seals and/or piston.

F.

Call dealer. Check for resin oxidation caused by Chlorine.

Mushy resin.

G. Call dealer. Check for correct bed depth. Broken distributors. Air or gas in bed: Well gas eliminator

Loose brine line.

A. Check items listed in #3.

B. Bypass valve open.

C. Channeling.

A. High salt setting.

B. Excessive water in brine tank.

B. Close by-pass valve.

C. Check for too slow or high service flow. Check for media fouling.

A. Adjust salt setting.

B. See symptom No. 7.

Page 29

Printed in U.S.A.

MODEL 5000SE Upflow

Troubleshooting Guide (Cont’d.)

SYMPTONS

6.

Loss of water pressure.

7.

Excessive water in brine tank and/or salty water to service.

8.

9.

Softener fails to use salt.

Control cycles continuously.

10. Continuous flow to drain.

PROBABLE CAUSE CORRECTION

A. Scaling/Fouling of inlet pipe.

B. Fouled resin.

C. Improper backwash.

A. Plugged Drain Line.

B. Dirty or damaged brine valve.

C. Plugged injector.

D. Low inlet pressure.

A. Clean or replace pipeline.

Pretreat to prevent.

B. Clean the resin. Pretreat to prevent.

C. Too many resin fines and/or sediment. Call dealer, reset backwash flow rate, and/or adjust time.

A. Check flow to drain. Clean flow control.

B. Clean or replace brine valve.

C. Clean injector and replace screen.

D. Increase pressure to allow injector to perform properly (20 psig minimum.)

E. Timer not cycling.

A. Plugged/restricted drain line.

B. Injector is plugged.

C. No water in brine tank.

D. Water pressure is too low.

E. Replace timer.

A. Clean drain line and / or flow control.

B. Clean or replace injector and screen.

C. Check for restriction in BLFC.

Ensure safety float is not stuck.

D. Line pressure must be at least 20 psi.

E. Check brine line for air leaks.

E. Brine line injects air during brine draw.

F.

Internal control leak.

A. Faulty timer.

A. Foreign material in control.

F.

Call dealer. Check piston, seals and spacers for scratches and dents.

A. Replace timer.

A. Call dealer. Clean valve, rebuild unit.

B. Internal control leak.

C. Valve jammed in brine or backwash position.

B. Same as above

C. Same as above

D. Timer motor stopped or jammed.

D. Replace timer motor.

Page 30

Printed in U.S.A.

MODEL 5000

Service Assemblies

AIR CHECK)

60002 Residential Type, #500

BRINE LINE FLOW CONTROLS (BLFC)

60022-12

60022-25

60022-50

60022-00

Model 1600 with .125 GPM Flow Control

Model 1600 with .25 GPM Flow Control

Model 1600 with .50 GPM Flow Control

Model 1600 with 1.00 GPM Flow Control

BRINE VALVE

60032 Brine Valve Assembly

COLLECTORS, UPPER

18280

18280-01

18280-02

1

″

Standard Slot (.010 - .012 slot size)

1

″

Wide Slot (.019 - .022 slot size)

1

″

Narrow Slot (.007 - .009 slot size)

COVER

18260-00 Smoked Cover

DISTRIBUTORS

60795 -00

60795-01

60795-02

FLOATS

60068

1

″

x 72

″

Standard Slot

(.010 - .012 slot size)

1

″

x 72

″

Wide Slot (.019 - .022 slot size)

1

″

x 72

″

Narrow Slot

(.007 - .009 slot size)

DRAIN LINE FLOW CONTROLS

60700-XX

60705-XX

60706-XX

Drain Line Flow Control (8 - 15 gpm)

Drain Line Flow Control

(From .6 - 7.0 gpm)

Drain Line Flow Control w/Quick

Connect (From 8 - 15 gpm)

2310 Float

FLOW CONTROL WASHERS

Brine Line Flow Controls

17307

12094

10759

12097

.125 GPM

.25 GPM

.50 GPM

1.00 GPM

SERVICE EQUIPMENT

12664 1/4

″

Nut Driver

12736 Stuffer Tool (Seals & Spacers)

12874

13061

16908

16909

16174

Seal Hook

Puller Tool (Seals & Spacers)

Phillips Bit Large, 1/4

″

Drive

5/16

″

Magnetic Socket, 1/4

″

Drive

Silicone Grease, 2 oz. Tube

16586-8

40157

Silicone Grease, 8 lb. Pail

Wrench, Plastic By-Pass

60135-5000SE Service Repair Kit

TIMER

60652-01 Timer, 5000SE, Upflow

YOKES

13708

13708-10

3/4

″

NPT

3/4

″

BSP

13708NP 3/4

″

NPT, Nickel Plated

13708-10NP 3/4

″

BSP, Nickel Plated

13708-45 3/4

″

Sweat

13708-45NP 3/4

″

Sweat, Nickel Plated

13708-40 1

″

Sweat

13708-40NP 1

″

Sweat, Nickel Plated

13398

13398-10

1

″

NPT

1

″

BSP

13398NP 1

″

NPT, Nickel Plated

13398-10NP 1

″

BSP, Nickel Plated

18706

18706-10

18706-02

1

″

Plastic, MNPT

1

″

Plastic, MBSP

3/4

″

Plastic, MNPT

3/4

″

Plastic, MBSP 18706-12

19275

19275-10

3/4

″

90

°

Angle, NPT

3/4

″

90

°

Angle, BSP

19275NP 3/4

″

90

°

Angle, NPT, Nickel Plated

19275-10NP 3/4

″

90

°

Angle, BSP, Nickel Plated

19275-45 3/4

″

90

°

Angle Sweat

19275-45NP 3/4

″

90

°

Angle Sweat, Nickel Plated

19620-01 90

°

Adapter Coupling

DRAIN LINE FLOW CONTROLS

19153

19152

19151

12085

19150

12086

19149

12087

12088

12089

12090

12091

19147

12092

17814

12408

17943

17944

16529

16735

16736

.06 GPM

.08 GPM

1.0 GPM

1.2 GPM

1.3 GPM

1.5 GPM

1.7 GPM

2.0 GPM

2.4 GPM

3.0 GPM

3.5 GPM

4.0 GPM

4.5 GPM

5.0 GPM

6.0 GPM

7.0 GPM

8.0 GPM

9.0 GPM

10 GPM

12 GPM

15 GPM

Page 31

Printed in U.S.A.

MODEL 5000

Service Assemblies (Cont’d.)

INJECTORS (1610)

18272-000

18272-00

18272-0

18272-1

18272-2

#000 Brown Injector

#00 Violet Injector

#0 Red Injector

#1 White Injector

#2 Blue Injector

METER MODULE

60626 3/4

″

Turbine Meter

PISTON

60115-10 Piston Assembly, Upflow

POWER HEAD

60201-011 Powerhead, Upflow

SAFETY BRINE VALVE

60014 2310 Plastic

SALES & SERVICE AIDS

40311

40312

16700

Spec Sheet

Service Manual

Product Line Brochure

SEALS & SPACERS

60120 Seal and Spacer Kit

Page 32

Printed in U.S.A.

MODEL 5000

Flow Data, Injector Draw & Slow Rinse Rates

Printed in U.S.A.

Page 33

Notes

Page 34

Printed in U.S.A.

Notes

Printed in U.S.A.

Page 35

P/N 40312 Rev. 0 11/99 Printed 12/99