PN 57.0009.0454_22

PN 57.0009.0454_22
Operator’s Manual
Serial number range
GTH 4013 EX
From s/n: 19272
to s/n: 20200
GTH 4514 EX
From s/n: 20011
to s/n: 20143
GTH 4017 EX
From s/n: 19608
to s/n: 19450
With Maintenance
Information
Second Edition
Second Printing
Part No. 57.0009.0454
Operator’s Manual
Second Edition - Second Printing
Important
Contents
Read, understand and obey these safety rules
and operating instructions before operating the
machine. Only trained and qualified personnel
shall be authorized to operate the machine.
This manual shall be kept with the machine at
all times.
Introduction ..........................................Page 3
Machine Identification ..........................Page 5
Symbols Used On The Machine ..........Page 7
Labels And Plates Applied On The
Machine ...............................................Page 9
Safety Precautions ..............................Page 15
Description Of The Main Components ...Page 23
Controls And Instruments ....................Page 25
Inspections ..........................................Page 43
Operating Instructions .........................Page 47
Transporting The Machine...................Page 61
Maintenance ........................................Page 65
Faults And Troubleshooting.................Page 99
Optional Attachments ..........................Page 105
Specifications ......................................Page 117
Load Charts .........................................Page 119
Diagrams And Schemes ......................Page 157
Warranty ..............................................Page 179
For any further information, please call
Terexlift.
Contact us:
ZONA INDUSTRIALE I-06019 UMBERTIDE
(PG) - ITALY
Telephone +39 075 941811 - Telefax +39 075
9415382
Technical Assistance Service
Telephone: +39 075 9418129
+39 075 9418171
e-mail: [email protected]
Second Edition: Second Printing, January 2009
Copyright © 2008 TEREXLIFT srl - All rights
reserved.
Produced by:
TEREXLIFT Technical Literature Dept.
Umbertide (PG) Italy
2
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Introduction
Symbols
Safety alert symbol: used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible
injury or death
DANGER
Red: indicates a hazardous
situation which, if not avoided,
will result in death or serious
injury.
WARNING Orange: indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
CAUTION
NOTICE
PROTECT THE
ENVIRONMENT
Yellow : indicates a hazardous
situation which, if not avoided,
could result in minor or
moderate injury.
Blue: indicates a property
damage message.
Green: used to draw the
attention to important
information on environment
protection.
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
3
Operator’s Manual
Second Edition - Second Printing
Intentionally blank page
4
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Machine Identification
Check that the operator handbook refers to the
delivered machine.
MODEL AND TYPE
Handler with telescopic boom:
ISO 3287: 1999
Powered industrial trucks - Symbols
for operator controls.
ISO 3449:1992
Earth-moving machinery - Fallingobject protective structures Laboratory tests and performance
requirements.
EN 13510: 2002
Earth-moving machinery - Roll-over
protective structures - Laboratory tests
and performance requirements.
ISO 6292:1996
Powered industrial trucks and tractors
- Brake performance and component
strength.
EN 13059:2002
Safety of Industrial trucks- Test
methods for measuring vibration
ISO 2867:1994
Earth-moving machinery - Access
systems
GTH-4013EX - GTH-4514EX - GTH-4017EX
MANUFACTURER
TEREXLIFT srl
Zona Industriale - I-06019 UMBERTIDE (PG) ITALY
Enrolled in the register of companies at the Court of
Perugia under no. 4823
C.C.I.A.A. 102886
Fiscal Code/V.A.T. no. 00249210543
APPLICABLE STANDARDS
For the operator’s safety, the following standards were
obeyed during the risk assessment of the handler
fitted with telescopic boom norme:
EN ISO 6683:2005 Earth-moving machinery - Seat
belts and seat belt anchorages
- Performance requirements and
tests
Directive
Title
ISO 11112: 1995
Earth-moving machinery -
98/37/CE
89/336/CEE
2000/14/CE
Machinery Directive
Electromagnetic compatibility
Environment Acoustic Emissions
+
Operator’s seat - Dimensions and
requirements
Standard
Title
EN 1459:1988
Harmonised standard. Safety of
industrial trucks - Self- propelled
variable reach trucks.
EN 281:1988
Self-propelled industrial trucks sitdown rider-controlled. Rules for the
construction and layout of pedals.
EN 1175-2:1998
Electrical requirements - General
requirements of internal combustion
engine powered trucks.
ISO 2330:1995
Fork-lift trucks - Fork arms - Technical
characteristics and testing.
Part No. 57.0009.0454
AMD 1: 2001
MACHINE IDENTIFICATION PLATES
The following data plates are applied on the
machine:
Machine data plate
The identification plate contains the main identification
data of the machine like model, serial number and
year of manufacture.
On machines destined for the Italian market, the data
plate is installed in the driving cab, on the right, and
is well-visible when the door is opened.
On the machines destined for foreign markets, the
data plate is applied on the front right side of the
chassis.
GTH-4013EX - GTH-4514EX - GTH-4017EX
5
Operator’s Manual
Second Edition - Second Printing
Machine Identification
Road traffic data plate
The road traffic data plate is installed on the front
right side of the chassis (only on machines destined
for the Italian market).
This plate shows the road traffic related data and the
weights of the specific machine model.
ROPS-FOPS cab type-approval plate
The ROPS - FOPS type-approval plate is located
inside the driving cab above the rear glass.
Fork data plate
Placed on the left side of the fork frame.
This plate shows the identification data of fork such
as model, serial number, year of manufacture, weight,
nominal payload, centre of the load and model of the
machine on which the forks are installed.
CE MARKING
This machine fulfils the safety requirements of
the Machinery Directive.The conformity has been
certified and the placing of the CE marking on the
machine demonstrates compliance with the regulatory
requirements.
The CE marking is placed directly on the identification
plate of the machine.
CHASSIS SERIAL NUMBER
The chassis serial number is punched on the front
left part of the chassis side member.
IDENTIFICATION PLATES OF THE MAIN
PARTS
The plates of the main components, not directly
manufactured by TEREXLIFT srl (for instance,
engines, pumps, etc.), are located where originally
applied by the manufacturers.
Chassis serial number
HOW TO READ
YOUR SERIAL
NUMBER
(The chassis serial number is punched on the front left
part of the chassis side member)
GTH-4514 P 07 17882
MODEL
ENGINE
TYPE
SERIAL
NUMBER
YEAR OF
MANIFACTURER
Machine data plate
(On machines destined for the Italian market, the machine data plate is
installed in the driving cab, on the right, and is well-visible when the door
is opened. On the machines destined for foreign markets, the data plate
is applied on the front right side of the chassis)
6
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Symbols Used On The Machine
Fuel Level
Brake pressure
Fog lamp
Parking Brake
Battery Charge
Low Engine Oil
Pressure
Hydraulic Oil Filter
Clogged
Low Hydraulic Oil
Level
Turn Signals
High Beam
Hydraulic Oil
Temperature Indicator
Air Filter Restricted
Glow Plugs Preheating
High Coolant Temperature
Low Beam
Steering Mode
Cab Ventilation Fan
Transfer Mode
Hazard Warning Lights
Position Lights
09.4618.0917
09.4618.0928
09.4618.0916
Fuel Cap
Part No. 57.0009.0454
Hydraulic Oil
Lift Point
GTH-4013EX - GTH-4514EX - GTH-4017EX
7
Operator’s Manual
Second Edition - Second Printing
Symbols Used On The Machine
HAZARD PICTORIAL DESCRIPTIONS
Electrocution
Hazard
Maintain required
clearance.
Falling Object
Hazard
No riders.
Burn Hazard
Allow system to
cool.
Read the operator's
manual.
8
Support boom
when performing
maintenance.
Crush Hazard
Keep away from
moving parts.
Crush Hazard
Keep clear of
moving outriggers.
No people under
load.
Fall Hazard
Explosion/Burn
Hazard
No smoking. No
open flame.
Crush Hazard
Burn Hazard
Allow surfaces to
cool.
Crush Hazard
Keep clear of
moving parts.
Allow compartment
access
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Labels And Plates Applied On The Machine
21
18
A
25
29
D
8
22
4
4
5
9
13
14
3
27
2
17
23
10
32
3
13
25
34
5
9
16
14
14
1
18
6
33
35
5
14
11
12
24
26
27
36
B
C
30
28
3
7
19
15
20
4
3
20
31
5
Part No. 57.0009.0454
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GTH-4013EX - GTH-4514EX - GTH-4017EX
9
Operator’s Manual
Second Edition - Second Printing
Labels And Plates Applied On The Machine
Use the pictures on these pages to verify that all decals are legible and in place.
The following chart shows quantities and description too.
Ref.
Decal
Code
Description
Qt.
SAFETY PIN
STORAGE POSITION
WORKING POSITION
1
09.4618.0791 Safety pin operation
1
09.4618.0791
2
09.4618.0784
09.4618.0061
3
P= 4.5 bar
65 psi
09.4618.0547
4
The capacity of the truck and attachment
combination shall be complied with.
Tyre inflat. P=4.5bar GTH-4017 EX
Tyre inflat. P=5.5bar GTH-4013EX & GTH4514EX
1
4
4
09.4618.0918 Falling Object Hazard
3
09.4618.0919 Crush Hazard
4
09.4616.0041 Guaranteed sound power level
1
09.4618.0920 Compartment Access
1
09.4616.0040 Max Cap. GTH-4013EX & GTH-4017EX
1
09.4618.0373 Max Cap. GTH-4514EX
1
09.4618.0918
5
09.4618.0919
6
103
09.4616.0041
7
09.4618.0920
8
10
Kg 4000
Kg 4500
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Labels And Plates Applied On The Machine
Ref.
Decal
9
P max al suolo
P max on the ground
Code
6.3 kg/cm2
09.4618.0989
Description
Qt.
Label - Stabilizer Max Pres. GTH-4017EX
09.4618.0989 & GTH-4514EX
2
09.4618.0991 Label - Stabilizer Max Pres. GTH-4013 EX
2
Label - Upper Door Internal Unlock
System
1
NOTICE
10
09.4618.0776
09.4618.0776
QUICK GUIDE FOR THE USE
40134514-4017
3
4
11
STARTING THE MACHINE
s 0UTTHEGEARSWITCHANDTHEMECHANICALGEARLEVERTONEUTRAL
s %NGAGETHEPARKINGBRAKEANDENSUREITSLIGHT
INDICATORSWITCHESON
s 4OSTARTTHEENGINEROTATETHEIGNITIONSWITCHTOPOSITIONAND
HOLDITINPOSITIONUNTILTHELIGHTGOESOFF4HENTURNTHE
SWITCHTOPOSITIONANDSTART
THEENGINE
s )FTHEENGINEDOESNOTSTARTWITHIN
SECONDSRELEASETHEKEYAND
WAITATLEASTMINUTESBEFORE
ATTEMPTINGAGAIN
OVERLOAD WARNING SYSTEM
$URINGWORKSTEADLYCHECKTHEDISPLAYOFTHEOVERLOADWARNING
SYSTEM
4HE8 LED INDICATORSHOW
Green LED 1-2-3-4
Yellow LED 5-6
Red
LED 7-8
-ACHINESTABLE
-ACHINEUNSTABLE4HERED,%$FLASHESAND
BUZZERSOUNDSINTERMITTENTLY
(AZARDOUS OVERLOAD 2ISK OF OVERTURNING
4HERED,%$ISCONSTANTLYLITANDTHEBUZZER
SOUNDS CONTINUOUSLY 2ETRACT THE LOAD
WITHINSAFETYLIMITS
USING THE JOYSTICK
s Boom lowering/liftingSHIFTTHELEVERTO
s Attachment frame forward/back pitchingSHIFTTHELEVERTO
s Telescope retraction/extensionSHIFTBUTTONTOWITHOUT
SHIFTINGTHECONTROLLEVER
s Attachment coupling/releasePRESSBUTTON
ANDSHIFTTHE
CONTROLLEVERTO
s Machine swayPRESSBUTTON1TOXTORAISETHERIGHTHANDSIDEOF
THEMACHINEORTOYTOLOWERTHERIGHTHANDSIDEOFTHEMACHINE
s Left outriggerPRESSBUTTON5TOYTORAISETHEOUTRIGGERORTOXTO
LOWERTHEOUTRIGGER
s Right outriggerPRESSBUTTON6TOYTORAISETHEOUTRIGGERORTOX
TOLOWERTHEOUTRIGGER
09.4618.1244 Quick guide and Control lever decal
1
WARNING
Do not use the machine and its attachments before having
read and understood the use and safety instructions of this
manual.
Not obeying the use and safety instructions can result in
serious or lethal injury.
The instructions are delivered with the machine; additional
copies may be obtained from your dealer or directly from
Terexlift.
The operator is responsible for obeying the aforesaid
instructions.
Do not raise boom on unstable or sloping ground. Never
exceed maximum permitted loads (see load charts).
Lifting manoeuvres with the machine in operation are
forbidden.
Before leaving the control place:
- lower any suspended load to the ground
- set the controls of the boom to neutral position
- set the speed lever to neutral position, engage the parking
brake and stop the engine.
Safety guidelines for machines equipped with stabilizers:
Never use the stabilizers if the load is already raised; the
stabilizers can be used only to increase the stability of the
machine. Improper use of the stabilizers can cause
instability.
Ensure that the stabilizer indicator lamp is on before using
the boom.
Before raising any load, level the machine by means of the
level indicator.
12
09.4618.0921
Label - Use limits close to electric power
lines
1
09.4618.0921
13
09.4618.0933 Crush Hazard
4
09.4618.0922 Crush Hazard
6
09.4618.0243
09.4618.0241 Cosmetic - GENIE Logo in WHITE
09.4618.0242
1
1
1
09.4618.0933
14
09.4618.0922
15
16
17
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
11
Operator’s Manual
Second Edition - Second Printing
Labels And Plates Applied On The Machine
Ref.
18
19
Decal
Code
Description
Qt.
GTH-4514 EX
09.4618.0815
Cosmetic - Genie GTH-4514 EX
09.4618.0816
2
1
GTH-4017 EX
09.4618.0817
Cosmetic - Genie GTH-4017 EX
09.4618.0818
2
1
GTH-4013 EX
09.4618.0813
Cosmetic - Genie GTH-4013 EX
09.4618.0814
2
1
09.4618.0923 Burn Hazard
2
09.4618.0924 Burn/Explosion Hazard
1
09.4618.0925 Crush Hazard
1
09.4618.0926 No Riders
1
09.4618.0927 Burn Hazard
1
09.4618.0916 Lift Point
4
09.4618.0917 Diesel Fuel Cap
1
09.4618.0928 Hydraulic Oil
2
20
09.4618.0923
21
09.4618.0924
22
09.4618.0925
23
09.4618.0926
24
09.4618.0927
25
09.4618.0916
26
09.4618.0917
27
09.4618.0928
12
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Labels And Plates Applied On The Machine
Ref.
Decal
Code
Ref.
28
F1G
F4G
F2G
F3G
K01
K04
K01
K03
F5G
F5G
K02
Qt.
Engine Start
K02
Glow Plugs Preheating
K03
Fuel Pump
K04
F6G
Description
Description
Emergency Pump
F1G
Starter Enabling Switch
F2G
Engine Ignition Key
F3G
Cabin Fuse-Relay Board
F4G
Glow Plugs
F5G
Fuel Pump
F6G
Emergency Pump
09.4618.1181 Label - Engine Fuses & Relays Board
1
09.4618.1001 Label - Maintenance Collar
1
09.4618.1181
29
09.4618.1001
INSTRUCTIONS
30
09.4618.1124
Label - Emergency Manual Controls Of
The Main Valve
1
09 4618 1124
31
09.4618.0986 Crush Hazard
1
09.4618.1028 Label - Parking Brake
1
Re-sequencing the telescopic boom
extension. If, during normal operation, a
change in the boom extended lengths is
09.4618.0171
noticed, proceed with re-sequencing as
indicated in the operator’s manual.
ONLY FOR GTH 4013 EX
1
09.4618.0986
32
09.4618.1028
NOTICE
TO PREVENT DAMAGE OF INTERNAL
33
BOOM HOSES BOOM SECTIONS NEED
TO BE EXTENDED EQUALLY OTHERWISE
RE-SEQUENCING WILL BE REQUIRED.
SEE OPERATORS MANUAL FOR MORE
DETAILS.
09.4618.0171
Ref.
Circuit
Ref.
Circuit
Ref.
Circuit
K1
High Beam
K9
--------------
K17
K2
Low Beam
K10
--------------
K18
Outriggers
K3
Horn
K11
Start-Up Enabling Command
K19
LMI Control
K4
Light Power Supply
K12
Emergency Pump Enabling Com.
K20
--------------
K5
Shift 1°/2° Mechanical Speed
K13
Emergency Pump
K21
Rear Axle Lock
K6
Backwards Buzzer
K14
--------------
K22
Optional
K7
--------------
K15
Boom Out Enabling (LMI)
K23
Warning Lights
K8
--------------
K16
Boom Down Enabling (LMI)
K24
Mechanical Gear Unit
--------------
Ref.
K19
K24
K18
K8
34
K16
K15
K5
K7
K1
K11
K10
K9
K12
K2
K4
K3
F6
F12
F15
F21
F27
F5
F11
F14
F20
F26
F4
F10
F13
F19
F25
F3
F9
F18
F24
K6
K21
K13
Front Wiper
Heating - A/C
F3
Stop Light Micro-Switch
F4
Rear/Roof Wiper
F5
Optional
F6
Low Beam
F7
Position Lights
F8
Instrument Lighting
F9
Indicator Lights Power Supply
F10
Road Lights Switch
F11
Flashing Beacon
F12
Stop Light
F13
F2
F1
F8
K23
F7
J3
F17
F16
J2
F23
F22
J1
Label - Cabin Fuses & Relays Board GTH09.4618.1182 4013 EX
Circuit
F1
F2
Jobsite/Manplatform Sel.
F14
Backwards Light
F15
High Beam
F16
Hazard Warning Light
F17
Road Lights
F18
Outriggers Micro-Switch
F19
Transmission Contr. Unit
F20
+12v On The Boom
F21
Horn
F22
Manplatform Power Sup.
F23
Cab Interior Lights
F24
Jobsite/Manplatform Sel.
F25
LMI Control Unit
F26
2° Hydr. Circuit Switch
F27
Work Lights
1
09.4618.1180 Label - Cabin Fuses & Relays Board
GTH-4017EX & GTH-4514EX
1
09.4618.1033 Label - Mechanical Gear Instructions
1
09.4618.1122 Tip-over Hazard
1
09.4618.1180
INSTRUCTIONS
35
CHANGE MECHANICAL GEAR ONLY
WHEN THE MACHINE IS STATIONARY
AND THE FOWARD/REVERSE GEAR
SELECTOR IS ON NEUTRAL POSITION
09.4618.1033
DANGER
Tip-over Hazard
36
Incorrect
emergency
lowering sequence
will result in
machine tip-over
Read, understand
and obey the
instructions below or
in the
Operator’s Manual
before lowering
09.4618.1122
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
13
Operator’s Manual
Second Edition - Second Printing
Labels and plates applied on the machine
Ref.
Decal
Code
ROPS-FOPS cab type-approval plate. This plate
09.4616.0100 shows the type-approval data of the driving cab
according to ROPS - FOPS regulations.
A
TEREX FT srl - ON N STR E - 06019 M ERT E PG
Tel. 075 941.811 Fa 075 941.53.82 Tele 66106 T M
-
T
09.4616.0122
Machine data plate. The identification plate contains
the main identification data of the machine.
09.4616.0109
Fork data plate. This plate shows the main data of
the fork installed on the machine.
MO E O - MO E - MO E E - T P - MO E O
B
Description
NNO OSTR ONE - E R OF M N F T RE - NNEE E F R T ON
HR - ÑO E F R ÓN
M TR O - SER
200
N. - N. E SER E - F .- ENT NR. - NO. E SER E
PESO M X SS E NT. - M X FRONT X E E GHT - PO S M X ESS E
. HS ST O. N. ST O - PESO M X E E NTER OR
NT
kg
PESO M X SS E POST. - M X RE R X E E GHT - PO S M X ESS E RR ERE
. HS ST H . N. ST O - PESO M X E E POSTER OR
kg
PESO TOT E - TOT
PESO TOT
kg
E GHT - PO S TOT -
. GES MTGE HT N. ST O
M TR O MOTORE TERM O - ENG NE SER N. - N. MOTE R THERM E
F R NR. ESE MOTOR - NO. E SER E MOTOR TERM O
OMO OG ONE
F R TO N T
-M E N T
ASSIEME FORCHE-FORKS ASSY
GROUPE FOURCHES-GABELGROUPPE
JUNTO HORQUILLAS
MODELLO - TYPE - DƒSIGNATION
MODELL - MODELO
N¡ SERIE - SERIAL N¡-N¡ DE SERIE
- SERIEN N¡- N¡ DE BASTIDOR
C
ANNO DI COSTRUZIONE YEAR OF CONSTRUCTION ANNƒE DE CONSTRUCTION BAUJHAR - A„O DE CONSTRUCCIîN
MASSA - MASS - MASSE MASSE - MASA
CENTRO DI GRAVITË - CENTER OF
GRAVITY - CENTRE DE GRAVITƒ SCHWERPUNKT - CENTRO DE GRAVEDAD
PORTATA NOMINALE - PAY LOAD PORTEE NOMINALL - NENN
TRAGF€HIGKEIT - CARGA NOMINAL
CENTRO DI CARICO - LOAD CENTER CENTRE DE CHARGE - LASTPUNKT CENTRO DE CARGA
MODELLO MACCHINA - MACHINE MODEL DESOGNATION MACHINE - MASCHINEN MODELL
MODELO MçQUINA
D
14
09.0803.0357 Boom Tilting Degree
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Safety Precautions
DAMAGED MACHINE HAZARDS
•
•
•
•
•
Do not use a damaged or defective machine.
Do a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Tag and remove from service a damaged
or defective machine.
Make sure that all maintenance jobs have been
carried out as specified in this manual and the
appropriate service manual.
Make sure that all decals are in place and
legible.
Make sure that the operator’s is intact, legible
and placed in the special container located in the
machine.
PERSONAL INJURY HAZARDS
•
•
•
Do not operate the machine in case of hydraulic
oil or air leak. Air or hydraulic oil leaks can
penetrate or burn the skin.
Always operate the machine in a well ventilated
area to avoid carbon monoxide poisoning.
Do not lower the boom if the area underneath is
not clear of personnel or obstructions.
Part No. 57.0009.0454
SAFETY DEVICES
Several safety devices have been fitted to the
machine. They must never be tampered with or
removed.
Regularly check the efficiency of such devices.
In case of faults, stop working immediately and
proceed in replacing the defective device.
For the checking procedures, read chap.
"Maintenance"
MOMENT LIMITING SYSTEM
The moment limiting system has been developed to
help the operator to maintain the machine longitudinal
stability. Audible and visual messages are provided
when the limits of longitudinal stability are being
approached.
However this device cannot replace the experience
of the operator. It is up to the user to adopt the
necessary safety measures to work within the rated
limits of the machine.
GTH-4013EX - GTH-4514EX - GTH-4017EX
15
Operator’s Manual
Second Edition - Second Printing
Safety Precautions
GENERAL REMARKS
Not observing the instructions
and safety rules in this manual
may result in death or serious
injury.
Do not operate the machine unless:
•
•
•
•
•
16
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1. Avoid hazardous situations. Read and
understand the safety instructions before
going on to the next chapter.
2. A l w a y s p e r f o r m a p r e - o p e r a t i o n
inspection.
3. Always test the machine functions prior
to use.
4. Inspect the work place.
5. Only use the machine for the intended
application.
Read, understand and obey the manufacturer’s
instructions and the safety rules, the safety and
operator’s manuals, and the decals applied on
the machine.
Read, understand and obey the employer’s
safety rules and worksite regulations.
Read, understand and obey the applicable
national regulations.
Only trained personnel informed on the safety
rules can operate the machine.
Most accidents occurring while working, repairing or
maintaining machines, are caused by not complying
with the basic safety precautions.
Therefore, it is necessary to pay steady attention to
the potential hazards and the effects that may come
of operations carried out on the machine.
If you recognise hazardous situations, you can
prevent accidents!
DANGER
The instructions given in this handbook are the
ones established by TEREXLIFT. They do not
exclude other safe and most convenient ways
for the machine installation, operation and
maintenance that take into account the available
spaces and means.
If you decide to follow instructions other than those
given in this manual, you shall absolutely:
• be sure that the operations you are going to carry
out are not explicitly forbidden;
• be sure that the methods are safe, say, in
compliance with the rules and provisions given
in this section;
• be sure that the methods cannot damage the
machine directly or indirectly or make it unsafe;
• contact TEREXLIFT Assistance Service for
any suggestion and the necessary written
permission.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Safety Precautions
REQUISITES OF THE PERSONNEL IN CHARGE
Requisites of the MACHINE OPERATORS
The operators who use the machine regularly or
occasionally (i.e. for transport reasons) shall have
the following prerequisites:
health:
before and during any operation, operators shall
never take alcoholic beverages, medicines or other
substances that may alter their psycho-physical
conditions and, consequently, their working
abilities.
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required operations in
a safe way, according to the instructions of this
manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
emotional:
they shall keep calm and always be able to evaluate
their own physical and mental conditions.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and hazard warning plates. They shall be skilled and
trained about the machine use.
Requisites of the SERVICEMEN
The personnel charged with the machine maintenance
shall be qualified, specialised in the maintenance
of telehandlers, and shall have the following
prerequisites:
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required maintenance
operations in a safe way, according to this manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and warning plates. They shall be skilled and trained
about the machine functioning.
NOTICE
From a technical point of view, the ordinary
maintenance of the machine is not a complex
intervention and can be carried out by the
machine operator, too, provided he has a basic
knowledge of mechanics.
The operator shall have a licence (or a driving
licence) when provided for by the laws enforced
in the country where the machine works. Please,
ask the competent bodies. In Italy the operator
must be at least 18 year old.
Part No. 57.0009.0454
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Operator’s Manual
Second Edition - Second Printing
Safety Precautions
OTHER DANGERS
WORKING CLOTHES
During work, but especially when maintaining or
repairing the machine, operators must wear suitable
protective clothing:
• Overalls or any other comfortable garments.
Operators should not wear clothes with large
sleeves or objects that can get stuck in moving
parts of the machine.
• Protective helmet.
• Protective gloves.
• Working shoes.
Hazards on the JOBSITE
Always take into account the features of the job site
where you are going to work:
• Always examine the working area and compare
it with the machine dimensions in the different
configurations.
DANGER
The machine is not electrically insulated and
does not provide protection from contact with
or proximity to electrical power lines.
Always keep at a minimum safe distance from
the telescopic boom and the lifted load. Electrical
hazards!
DEATH OR INJURY CAN RESULT FROM
CONTACTING ELECTRIC POWER LINES.
ALWAYS CONTACT THE ELECTRIC POWER LINES
OWNER. THE ELECTRIC POWER SHALL BE
DISCONNECTED OR THE POWER LINES MOVED
OR INSULATED BEFORE MACHINE OPERATIONS
BEGIN
POWER LINE VOLTAGE REQUIRED CLEARANCE
0
50
200
350
500
750
Use only type-approved working clothing in good
condition.
Personal PROTECTIVE EQUIPMENT
Under special working conditions, the following
personal protective equipment should be used:
• Breathing set (or dust mask).
• Ear-protectors or equivalent equipment.
• Goggles or facial masks.
Use only type-approved protective equipment in
good condition.
18
•
to
to
to
to
to
to
50
200
350
500
750
1000
kV
kV
kV
kV
kV
kV
10
15
20
25
35
45
ft
ft
ft
ft
ft
ft
3.00
4.60
6.10
7.62
10.67
13.72
m
m
m
m
m
m
Keep away from the machine in case of contact
with energized power lines. Personnel on the
ground must never touch or operate the machine
until energized power lines are shut off.
DANGER
Do not at any time use the machine during a
storm.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Safety precautions
WARNING
Make sure the machine (wheels and stabilisers)
rests on a firm ground to prevent hazardous unstable
conditions.
If the ground is not firm enough, position some
supporting planks under the stabilisers or the
wheels.
•
•
•
•
Look for the best route to the job site.
When the machine is running, nobody can enter
its working range.
While working, keep the working area in order.
Never leave objects scattered: they could hinder
the machine movements and represent a danger
for personnel.
In presence of trenches, lower the outriggers at
a safe distance from the trench edge.
A
B
OPERATION or MAINTENANCE hazards
Before any operation, following precautions should
be taken:
• First of all, make sure that the maintenance
interventions have been carried out with care
according to the established schedule.
WARNING
Set the machine to working configuration and sway
it. Use the special inclinometer to the right of the
driving place to check that the machine is level
before operating it.
•
Ensure you have enough fuel to avoid a sudden
stop of the engine, especially during a crucial
manoeuvre.
• Clean instruments, data plates, lights and the
cab windscreen thoroughly.
• Check the correct functioning of all the safety
devices installed on the machine and in the job
site.
• In case of troubles or difficulties, inform the
foreman at once. Never start working under
unsafe conditions.
• Do not carry out any repair work in a makeshift
way to start working!
During work, and especially maintenance, always
pay the greatest attention:
• Do not walk or stop under raised loads or
machine parts supported by hydraulic cylinders
or ropes only.
• Keep the machine handholds and access steps
always clean from oil, grease or dirt to prevent
falls or slips.
A³B
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Operator’s Manual
Second Edition - Second Printing
Safety precautions
•
When entering/leaving the cab or other raised
parts, always face the machine; never turn the
back.
•
•
•
•
•
When carrying out operations at hazardous
heights (over 1.5 meters from the ground), always
use approved fall restraint or fall arrest devices.
• Do not enter/leave the machine while it is
running.
• Do not leave the driving place when the machine
is running.
• Neither stop nor carry out interventions under
or between the machine wheels when engine
is running. When maintenance in this area is
required, stop the engine.
• Do not carry out maintenance or repair works
without a sufficient lighting.
• When using the machine lights, the beam should
be oriented in order not to blind the personnel at
work.
• Before applying voltage to electric cables or
components, check their connection and proper
functioning.
• Do not carry out interventions on electric
components with voltage over 48V.
• Do not connect wet plugs or sockets.
• Plates and hazard warning stickers shall never
be removed, hidden or become unreadable.
• Except for maintenance purposes, do not remove
safety devices, shields, protection cases, etc.
Should their removal be necessary, stop the
engine, remove them with the greatest care and
always remember to refit them before starting the
engine and using the machine again.
• Before any maintenance or repair work, stop the
engine and disconnect the batteries.
20
Do not lubricate, clean or adjust moving parts.
Do not carry out operations manually when
specific tools are provided for this purpose.
Avoid the use of tools in bad condition or use in
an improper way i.e. pliers instead of adjustable
wrenches, etc.
Applying loads in different points of the attachment
holding plate is forbidden.
WARNING
Any intervention on the hydraulic circuit must be
carried out by authorised personnel.
The hydraulic circuit of this machine is fitted
with pressure accumulators. You and others
could be seriously injured if accumulators are
not completely depressurised.
For this purpose, shut the engine down and step
on the brake pedal 8/10 times.
•
•
•
Before carrying out operations on hydraulic
lines under pressure or disconnecting hydraulic
components, ensure the relevant line has been
previously depressurised and does not contain
any hot fluid.
Do not empty catalytic mufflers or other vessels
containing burning materials without taking the
necessary precautions.
After any maintenance or repair work, make
sure that no tool, cloth or other object has been
left within machine compartments, fitted with
moving parts, or where suction and cooling air
circulates.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Safety precautions
•
•
•
•
•
•
When working, do not give instructions or signs
to several people at the same time. Instructions
and signs must be given by one person only.
Always pay due attention to the instructions given
by the foreman.
Never distract the operator during working phases
or crucial manoeuvres.
Do not call an operator suddenly, if
unnecessary.
Do not frighten an operator or throw objects by
any means.
After work, never leave the machine under
potentially dangerous conditions.
MACHINE OPERATION hazards
Absolutely avoid the following work situations:
• Do not handle loads beyond the maximum
capacity of the machine.
• Do not raise or extend the boom if the machine
is not on a firm, level surface.
• Do not operate the machine in strong wind. Do
not increase the surface area of the machine or
forked load exposed to the wind. Increasing the
area exposed to the wind will decrease machine
stability.
• Use extreme caution and slow speeds when the
machine is driven across uneven or unstable
grounds, slippery surfaces or near trenches or
drop-offs.
• Limit travel speed according to ground conditions,
slopes, presence of personnel or other factors
which may cause collision.
• Do not place or attach overhanging loads to any
part of the machine.
EXPLOSION OR FIRE hazards
•
•
•
Do not start the engine if you smell or detect
LPG, gasoline, diesel fule or other explosive
substances.
Do not refuel the machine with the engine
running.
Refuel the machine and charge the battery only
in a well ventilated area away from sparks, naked
flames and lighted cigarettes.
Part No. 57.0009.0454
•
•
•
•
•
•
Do not operate the machine in dangerous
environments or in places with flammable or
explosive gases or materials.
Do not inject ether in engines equipped with glow
plugs.
Do not leave fuel cans or bottles in unsuitable
places.
Neither smoke nor use open flames in areas
subject to fire dangers and in presence of fuel,
oil or batteries.
Carefully handle all flammable or dangerous
substances.
Do not tamper with fire-extinguishers or pressure
accumulators.
DAMAGED COMPONENT hazards
• Do not use battery chargers or batteries with a
voltage above 12V to start the engine.
• Do not use the machine as a ground for
welding.
PERSONAL INJURY hazards
Do not operate the machine in case of hydraulic oil
or air leak. Air or hydraulic oil leaks can penetrate
or burn the skin.
• Always operate the machine in a well ventilated
area to avoid carbon monoxide poisoning.
• Do not lower the boom if the area underneath is
not clear of personnel or obstructions.
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Intentionally blank page
22
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Operator’s Manual
Description Of The Main Components
6
11
8
5
1
10
3
9
7
2
4
1. Boom
2. Chassis
3. Forks
4. Attachment holding frame
5. Outrigger
6. Driving cab according to ROPS-FOPS provisions
7. Front axle
8. Fuel tank
9. Access step
10. Rear axle
11. Engine
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Intentionally blank page
24
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Controls and Instruments
1
3
4
6
7
9
5
2
5
E
ERROR
14
8
13
K23
K
INT
K
16
15
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
F6
F12
F15
F21
F27
F5
F11
F14
F20
F26
F4
F10
F13
F19
F25
F3
F9
F18
F24
F17
F23
F16
F22
F2
F8
F1
F7
INT
10
K
11
12
1.
2.
3.
4.
5.
6.
7.
8.
17
Fresh Air Flap
Forward/Reverse Gear Selector
Steering Column Angle Adjustment
Turn Signals - Windscreen Washer - Horn Lights
Auxiliary Drive Controls
Load Limiter Disable Selector
Load Moment Indicator
Emergency Stop Pushbutton
Part No. 57.0009.0454
9.
10.
11.
12.
13.
14.
15.
16.
17.
Instruments Dashboard
Inclinometer
Multipurpose Control Lever
Parking Brake Lever
Gas Pedal
Service Brake Pedal
Cab Heater Control Cock
Fuses And Relays Board
Manual Accelerator
GTH-4013EX - GTH-4514EX - GTH-4017EX
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Operator’s Manual
Second Edition - Second Printing
Controls and Instruments
26.1
26
28
GTH-4013 EX
21
10
15
20
29
RPM x 100
20
5
25
0
30
33
19
32
ERROR
31
25
P
30
22
24
23
27
19.
20.
21.
22.
23.
24.
25.
26.
21
27. Ignition Switch
28. Mechanical Gear Switch
29. Emergency Pump Switch (ONLY
with MAN-PLATFORM)
30. Road Lights Switch
31. Cab Heater Fan Switch
32. Air Condition Switch (OPTIONAL)
33. Hazard Warning Lights Switch
Chassis Levelling Switch
Transmission Warning Light
Outriggers Switches
Auxiliary Hydraulic Circuit Switch
(OPTIONAL)
Mixing Bucket Switch (OPTIONAL)
Work Lights Switch (OPTIONAL)
Cab/Road/Platform Selector
Steering Mode Selector
26.1
GTH-4514 EX
GTH-4017 EX
26
29
P
20
33
19
ERROR
25
32
22
26
23
27
28
24
GTH-4013EX - GTH-4514EX - GTH-4017EX
30
31
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Controls and Instruments
2 _ Forward/Reverse Gear Selector
Three-position switch with lock in neutral position:
27 _ Ignition Switch
Four-position switch:
No circuit under voltage, key can be removed
and engine is stopped.
0
Neutral position; no gear engaged
1
Shift lever to pos. 1 to select the forward
gear
Circuits under voltage, presetting for
the engine starting. Board controls and
instruments are on.
2
Shift lever to pos. 2 to select the reverse
gear
Thermal starter for cold climates. Turn the key
to this position and hold it for 10÷15 seconds,
then turn it to pos. I to start the engine.
Engine starting; when released, key springs
back to pos. I automatically.
1
0
2
Part No. 57.0009.0454
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Operator’s Manual
Second Edition - Second Printing
Controls and Instruments
4 _ Turn Signals - Windscreen Wiper - Horn Lights
Horn function:
When sliding the lever along its axis, horn switches
on, independently from other pre-set functions.
Lights function:
To switch the handler lights, lever can be set to three
different positions along its horizontal axis:
Ι
I
Ι
0
low beam ON, stable condition
1
high beam ON, stable condition
2
high beam used for intermittent signalling;
when released, the lever springs back to
position 0.
Ι
Windscreen washer function:
Push the second stage of the lever along its axis to
direct a jet of water onto the cab windscreen.
I
Ι
Ι
I
Ι
Windscreen wiper function:
To operate the windscreen wiper, rotate the lever tip
to one of the four positions:
I
Intermittence (not activated)
0
Wiper OFF
J
Low speed
II
High speed
Turn signals function:
Set lever to pos. 1 to indicate a turn leftwards or to
pos. 2 to indicate a turn rightwards.
Ι
I
Ι
Ι
I
I
Ι
Ι
Ι
28
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Controls and Instruments
Brakes
Safety and Emergency Devices
14 _ Service Brake Pedal
Gradually step on the brake pedal to decelerate
and stop the machine. The pedal operates on the
front axle.
Fully depressing the brake pedal causes a reset of
the displacement of the power drive pump and makes
the braking action more powerful.
12 _ Parking Brake Lever
To engage the parking brake, pull the lever upward
while holding the locking button pressed down.
Release the button when reaching the required
braking tension. It operates on the axle shafts of the
rear axle and, when engaged, it cuts both forward
and reverse gear off.
CAUTION
Never use the parking brake to slow down the
machine, unless in an emergency. It may reduce
the brake efficiency.
8 _ Emergency Stop Pushbutton
By pressing this button, the engine of
the machine is shut down.
Before restarting the machine, it is
necessary to reset the pushbutton by
rotating it clockwise.
29 _ Emergency Pump Switch
Two position switch:
0 OFF
1 Hold pressed down to turn on the
electric pump and operate the controls
CAUTION
Check the operation of the emergency pump every
week as it could get damaged if it is not used.
Accelerator Control
13 _ Throttle Pedal
Its pressure controls the engine rpm and the machine
speed. It is fitted with an adjustable stop in the lower
part.
17 _ Manual Accelerator
By pulling the lever up, the engine rpm increases
gradually. To reduce the rpm, set the lever down.
The manual gas control can only be used with
man-platform, winch, mixing bucket, hook and
maintenance jib.
Part No. 57.0009.0454
33 _ Hazard Warning Lights Switch
Fitted with on-off position, it switches
on the turn signals simultaneously.
When the hazard warning light is lit, the
relevant switch and the turn signals light
start flashing.
6 _ Load Limiter Disable Selector
The load limiter can be deactivated operating the
key-selector placed under the protection cover.
DANGER
WORKING WITH THE LOAD LIMITING SYSTEM CUT OUT CAN
RESULT IN A MACHINE OVERTURNING AND IN SERIOUS
INJURY.
The load limiting system disconnect key is active
only in the Jobsite mode. In the Platform mode,
the limiting system cannot be deactivated.
GTH-4013EX - GTH-4514EX - GTH-4017EX
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Operator’s Manual
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Controls and Instruments
28 _ Mechanical Gear Switch
Pushbutton with green glass cap, it is used to
engage 1st or 2nd gear. Push the button to select
the required speed: each pressure corresponds to
the selection of a new speed.
Steering Mode Selection
26 _ Steering Mode Selector
Three-position switch for the selection of the steering
mode:
0
1
2
1 Crab steering
0 No speed change
1 Engage a new speed
The green glass cap swtiches on only when the
second speed is engaged.
To select a new speed you must control that the
machine is not moving and that the forward/
reverse gear selector switch is in neutral
position.
0
Two-wheel steering
2
Four-wheel steering
26.1 _ Rear wheel alignment indicator light
(OPTIONAL)
The indicator light comes on when turning the steering
selector switch from position 1 to position 0 or from
position 2 to position 0, and wheels are aligned.
Job-site/Road/Platform Selection
25 _ Job-site/Road/Platform Selector
Three-position switch:
1
0
2 1 Job-site setting (operate the
handler by the cab controls)
0 Road setting
2 Platform setting (operate the
handler by the platform controls)
The green light indicator lights up.
In Jobsite mode:
• all the machine functions are enabled
In Road transfer mode:
• the boom movements, outriggers and sway
controls are disabled
• only the two-wheel steering mode is enabled
• fuel saving
In Platform mode:
• the only enabled functions are: boom lowering/
lifting and boom extraction/retraction
• all the controls from the cabin are disadleb
30
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Controls and Instruments
Auxiliary drive controls
22 _ Auxiliary Hidraulic Circuit (OPTIONAL)
Two-position switch. The pressure of this button
causes the switching of the hydraulic circuit for
the movement of the attachments equipped with
auxiliary lines.
31 _ Cab Heater Fan switch
Three-position switch:
0 OFF
1 Low speed
2 High speed
B
The selector has a block to keep the switch pressed.
Before switching the selector to another position,
unlock control B at the top of the selector.
0 OFF
1 ON
24 _ Work Lights Switch (OPTIONAL)
Two-position switch
Lights OFF
23 _ Mixing Bucket Switch (OPTIONAL)
Two-position switch. The pressure of this button
enables the movement of the internal mixer of the
bucket.
B
1
Lights ON
0
Mixer OFF
1
Mixer ON
The selector has a block to keep the switch pressed.
Before switching the selector to another position,
unlock control B at the top of the selector.
30 _ Road lights switch
Three-position switch
0 Lights OFF
1 Position lights ON (the switch indicator
lights up partially).
2 Low beam ON (the switch indicator fully
lights up).
Part No. 57.0009.0454
Oil to the main circuit
1 Attachments hydraulic circuit
Switching
32 _ Air Condition Switch (OPTIONAL)
Two-position switch:
0
0
15 _ Cab heater control cock
Located on the left side of the driving seat base.
• Turn the cock clockwise to switch off heated
air.
• Turn the cock counter-clockwise to switch on the
cab heater.
• Adjust the flow of heated air in the cab operating
the switch 31.
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Controls and Instruments
Warning Lights and Instruments (ref. 9)
36
44
44
37
34
46
51
36.1
10
15
34.1
20
RPM x 100
GTH-4013 EX
5
25
0
30
38
45
39
43
41
47
42
51
P
49
48
40
38
39
40 51
35
41
42
43
44
35.1
45
GTH-4514 EX
GTH-4017 EX
46
32
34 34.1
37
35 35.1
36.1
36
50
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Controls and Instruments
DESCRIPTIONS
34 _ Engine coolant temperature indicator
This indicates the engine coolant temperature. If the
finger is in the red zone and the warning light 34.1
comes on, you must stop the machine and find and
rectify the problem.
35 _ Hydraulic oil temperature indicator
This indicates the temperature of the hydraulic
oil in the tank. If the temperature rises above the
permissible value or the warning light 35.1 comes
on, you must stop the machine and find and rectify
the problem.
36 _ Fuel gauge
This indicates the fuel level in the tank.
If the fuel level is low (reserve), the relevant warning
light 36.1 comes on.
37 _ Hour-meter
Signals the total operating hours of the machine. Use
the hour-meter to gauge the routine maintenance
jobs.
38 _ Warning light - low battery charge
Signals a low charge by the alternator.
43 _ Warning light - high beam
Warning light that signals when high beam is ON.
44 _ Warning light - turn signals
Indicator light that signals when turn signals are
ON.
45 _ Warning light - position lights
Warning light that signals when position lights are
ON.
46 _ Warning light - glow plugs preheating
This light comes on during the pre-heating of the
engine glow plugs.
47 _ Warning light - low hydraulic oil level
This light comes on to alert to a low level of the
hydraulic oil for a correct functioning. Replenish and
eliminate the oil leak.
48 _ Warning light - boom sensors
This red light comes on to warn of a problem of one
of the three boom sensors (low, high, extended boom
sensors). Contact the TEREXLIFT Service Centre.
39 _ Warning light - low engine oil pressure
It lights when the engine oil pressure is too low.
49 _ Warning light - hydraulic oil filter clogged
When this lamp sets to on, immediately change the
oil filter on the return line to the tank.
40 _ Warning light - air filter restricted
When this lamp come on, proceed with cleaning or
changing the air filter cartridge.
50 _ General alarm warning light
This red light comes on to warn of a problem of the
machine. Contact the TEREXLIFT Service Centre.
41 _ Warning light - parking brake engaged
When ON, this light indicates that the parking brake
is engaged.
51 _ NOT ACTIVE
42 _ Warning light - low brake pressure
It lights when the pressure of the braking circuit is
too low for a correct functioning.
Part No. 57.0009.0454
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Operator’s Manual
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Controls and Instruments
CONTROL LEVER
Handlers are equipped with a multipurpose electroproportional lever which allows operating all machine
movements.
When shifted to one of the four directions (right/left,
forwards/backwards) it controls the boom lifting/
lowering and the forward/back pitching .of the
attachment frame.
Moving roller 2 or pressing button 1 you can make
all boom movements


Seize the control lever correctly and move it
gently.
The motion speed of the actuators depends on
the lever position: a small motion results in a
slow motion of the actuators; vice versa, a full
range motion of the lever corresponds to the
max. speed of the actuator.
WARNING
The control lever shall be operated only when
the operator is correctly seated in the driving
place.
DANGER
Before operating the control lever, make sure
that nobody is within the working range of the
machine.
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Operator’s Manual
Controls and Instruments
Function selection
The lever is enabled to carry out the following
motions:
•
Boom lowering/lifting
shift the control lever to A or B
•
Boom extraction/retraction
press button 2 and shift to A or B without moving
the control lever
•
Attachment back/forward tilting
shift the control lever to C or D
•
Attachment coupling/release
press button 1 and shift the lever to C or D
4013 - 4514
4017
1
4
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Operator’s Manual
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Controls and Instruments
Lifting/lowering the boom
DANGER
Before operating the boom, make sure that nobody
is within the working range of the machine.
To lift or lower the boom:
• Smoothly shift the lever to position B to lift the
boom or to position A to lower it.
36
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Part No. 57.0009.0454
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Operator’s Manual
Controls and Instruments
Extending/retracting the boom
DANGER
Before operating the boom, make sure that nobody
is within the working range of the machine.
To extend or retract the telescopic elements of the
boom:
• Smoothly press the button 2 and shift to position
A to extend the boom or to position B to retract
it, without shifting the joystick.

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Operator’s Manual
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Controls and Instruments
Pitching the attachment holding frame
forward/back
DANGER
Before operating the boom, make sure that nobody
is within the working range of the machine.
To tilt forward/back the attachment holding frame:
•
Smoothly shift the lever to position D to pitch the
holding frame forward or to position C to pitch the
holding frame back.
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GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Controls and Instruments
Quick-coupling the attachments
DANGER
Before operating the boom, make sure that nobody
is within the working range of the machine.
To lock/unlock the attachments:
• Press the button 1
• Shift the lever toward the cab windscreen D to
release the attachment
• Shift the lever toward the operator’s seat C to lock
the attachment.

WARNING
Before using the machine, visually check the
attachment is correctly coupled.
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Operator’s Manual
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Controls and Instruments
Outrigger movements
Chassis Levelling Function
DANGER
Before lowering the outriggers, make sure
that nobody is within the working range of the
machine.
To operate the outriggers:
Right outrigger
• Press button 52 and hold it down to enable the
motion of the right outrigger:
select X to lower the outrigger
select Y to raise the outrigger
Left outrigger
• Press button 53 and hold it down to enable the
motion of the left outrigger:
select X to lower the outrigger
select Y to raise the outrigger
54
53
52
X
ERROR
X

Y


Y
Check that the machine is level on inclinometer
10. The water level must be right in the middle
of the instrument.
To sway the machine:
• Press button 54 and hold it down until the complete
execution of the function selected:
select X to raise the right-hand side of the
machine
select Y to lower the right-hand side of the
machine.
Outrigger controls and chassis levelling
activation is affected by the boom position and
extension, as shown in the chart below:
• AREA A, within this area controls can be
always activated, regardless of boom angle and
extension.
• AREA B, within this area controls cannot be
activated unless the boom is fully retracted.
• AREA C, within this area controls cannot be
activated.
X°
C
B
20°
A
0°
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Operator’s Manual
Controls and Instruments
Manual Controls
In case of a malfunction of the control lever, it is
possible to use the emergency manual controls of
the main valve.
The main valve has four control levers that operate
the following functions:
Lever 1 In position A Boom down
In position B Boom up
Lever 2 In position A Fork holding frame pitched
backwards
In position B Fork holding frame pitched
forwards
Lever 3 In position A Boom telescope in
In position B Boom telescope out
Lever 4 In position A Attachment unlocked
In position B Attachment locked
WARNING
For the use of the emergency controls, observe
the following sequence:
Lever 3 in A
Boom fully retracted
Lever 1 in A
Boom lowered
The manual controls can be used only if the
machine is running or it is equipped with the
emergency pump.
In order to operate the emergency pump with the
manual controls, follow the instructions below:
•
Open the rear cover to reach the main valve.
•
Fit the control levers (supplied) to the elements
of the main valve.
•
If present, activate the emergency pump by
holding button Z pressed down. If the button is
released, the pump stops.
•
Shift the lever of the main valve to the position
corresponding to the movement you wish to
obtain.
Z
DANGER
When operating the emergency controls in manual
mode, the load limiting device is disabled.
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Intentionally blank page
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Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Inspections
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
Make sure:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1
Avoid hazardous situations.
2
Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3
Always perform function tests prior to use.
4
Inspect the workplace.
5
Only use the machine as it was intended.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by
a qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications.
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Operator’s Manual
Second Edition - Second Printing
Inspections
PRE-OPERATION INSPECTION
•
•
•
•
•
•
•
Make sure the operator’s manual is intact, legible
and placed inside the machine.
Make sure all decals are present and legible. See
“Labels and plates applied on the machine”
chapter.
Check for engine oil leaks and proper oil level. Top
up if necessary. See “Maintenance” chapter.
Check for axle oil leaks and proper oil level. Top
up if necessary. See “Maintenance” chapter.
Check for hydraulic oil leaks and proper oil
level. Top up if necessary. See “Maintenance”
chapter.
Check for engine coolant leaks and proper
coolant level. Add coolant if necessary. See
“Maintenance” chapter.
Check for battery fluid leaks and proper fluid
level. Add distilled water if necessary. See
“Maintenance” chapter.
Check the following components or zones for
damage, missing or wrongly fitted parts or nonauthorised modifications:
• electrical components, wiring and electrical
cables
• hydraulic hoses, fittings, cylinders and main
valves
• fuel and hydraulic oil tanks
• drive pump and motor and transmission
axles
• steering system
• braking system
• boom telescopes sliding pads
• clean glasses, lights and rear view mirrors
• engine and relevant components
• horn
• lights
• machine ignition control
• nuts, bolts and other fasteners
Check the entire machine for:
• cracks on welds or structural components
• dents or damage to the machine
44
*
*
Make sure that all structural and other critical
components are present and the relevant
fasteners and pins are fitted and properly
tightened.
After inspection, check that all the compartment
covers are in place and latched.
WARNING
If even one single item is damaged or defective,
do not start work. Stop the machine and repair
the fault.
Checking the tyres
* Check the correct inflation of the tyres; see
par. “Tyres and Wheels” in the Maintenance
section.
* Make sure that the tyre plies are not cut or
worn.
WARNING
A tyre burst may result in serious injury; never
use the machine if tyres are worn, wrongly
inflated or damaged.
NOTICE
If the machine shall be used in a marine or
equivalent environment, protect it against salt
deposits with an adequate treatment against
saltiness to prevent rust formation.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Inspections
FUNCTION TESTS FUNDAMENTALS
The function tests are designed to discover
any malfunctions before the machine is put into
service. The operator must follow the step-bystep instructions to test all machine functions. A
malfunctioning machine must never be used. If
malfunctions are discovered, the machine must
be tagged and removed from service. Repairs
to the machine may only be made by a qualified
service technician, according to the manufacturer's
specifications. After repairs are completed, the
operator must perform a pre-operation inspection
and function tests again before putting the
machine into service.
Make sure:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1
Avoid hazardous situations.
2
Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3
Always perform function tests prior to use.
4
Inspect the workplace.
5
Only use the machine as it was intended.
TESTS
1 Select a test area that is firm, level and free
of obstruction. Be sure there is no load on the
forks or attachment.
2 Enter the operator's compartment and sit on the
seat.
3 Fasten the seat belt.
4 Adjust the interior rear view mirror and the
exterior right hand mirror, if required.
5 Be sure the parking brake is on and the
transmission control is in neutral.
6 Start the engine. See par. “Starting the
Engine” in the Operating Instructions section.
Part No. 57.0009.0454
Test the Control Lever
7 Using the control lever, momentarily raise and
lower the boom, tilt the forks up and tilt the
forks down.
Result: All functions should operate smoothly.
8 Using the yellow button, momentarily extend
and retract the boom.
Result: The function should operate smoothly.
9 Using the control lever and the white button,
momentarily lock and unlock the attachment.
Result: The function should operate smoothly.
Test the Steering
10 Push the right side of the steer selector switch
to select four-wheel steer.
11 Check the steering operation by turning the
steering wheel approximately ¼ turn in each
direction.
Result: The front wheels should turn in the
same direction as the steering wheel. The rear
wheels should turn in the opposite direction.
12 Straighten the wheels.
13 Push the steer selector switch to the middle
position to select two-wheel steer.
14 Check the steering operation by turning the
steering wheel approximately ¼ turn in each
direction.
Result: The front wheels should turn in the
same direction as the steering wheel. The rear
wheels should not turn.
15 Straighten the wheels.
16 Push the left side of the steer selector switch to
select crab steer.
17 Check the steering operation by turning the
steering wheel approximately ¼ turn in each
direction.
Result: The front wheels and rear wheels
should turn in the same direction as the
steering wheel.
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Inspections
Test the Road Lights
Test the Transmission and Brakes
18 Be sure the boom is fully lowered and
retracted.
29 Verify that all lights are functional.
19 Step on the service brake pedal.
20 Move the transmission control lever to forward.
Slowly let up on the service brake pedal. As
soon as the machine starts to move, push the
service brake pedal.
Result: The machine should move forward,
then come to an abrupt stop.
21 Move the transmission control lever to reverse.
Slowly let up on the service brake pedal. As
soon as the machine starts to move, push the
service brake pedal.
Result: The machine should move in reverse,
then come to an abrupt stop. The back-up
alarm should sound when the transmission
control lever is in reverse.
WORKPLACE INSPECTION
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by
the operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remember the workplace hazards, then watch
for and avoid them while moving, setting up and
operating the machine
22 Move the transmission control lever to neutral.
Be aware of and avoid the following hazardous
situations:
23 Pull the parking brake lever upward.
•
drop-offs or holes
•
bumps, floor obstructions or debris
•
sloped surfaces
•
unstable or slippery surfaces
•
overhead obstructions and high voltage
conductors
•
hazardous locations
•
inadequate surface support to withstand all
load forces imposed by the machine
•
wind and weather conditions
•
the presence of unauthorized personnel
•
other possible unsafe conditions
Result: The parking brake indicator light should
come on, indicating the parking brake is on.
24 Move the transmission control lever forward,
then in reverse.
Result: The machine should not move.
25 Push the parking brake lever downward. The
parking brake is off when the indicator light is
off.
Test the Outiriggers
26 Using the buttons 52 and 53, fully lower and
raise the stabilizers.
Result: The stabilizers should operate moothly.
27 Raise the boom over 20° and extend it.
Result: The stabilizers should not work.
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GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Operating Instructions
This chapter describes some techniques and
provides instructions for a safe use of the machine
fitted with standard forks. Before using different
attachments, thoroughly read the chapter “Optional
attachments”.
WARNING
WARNING
For a safe use of the machine, always check the
weight of the loads going to be handled.
Before using the machine, inspect the job site
and check for possible hazardous conditions.
Make sure that there are no holes, moving banks
or debris that may cause you to lose the control
of the machine.
DANGER
Pay the greatest attention when working close
to electric lines. Check their position and ensure
that no part of the machine operates at less than
6 meters from the power lines.
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Operator’s Manual
Second Edition - Second Printing
Operating Instructions
ENTERING THE MACHINE
ENTERING THE CAB
CAUTION
Always make sure that your hands and shoe soles
are clean and dry before getting into the driving
cab. Always face the machine when entering and
leaving it and hold to the suitable handles.
The handler cab is equipped with an access door
on the left-hand side.
Door opening from outside:
• Insert the key and release
lock 1.
• Press the pushbutton 1
and open the door.
•
Press button 4to unlock
the door from the catch
•
Once released, re-close
the upper section of the
door by means of handle
3.



Door closing from inside:
Pull the door with force: it locks automatically.
Door opening from inside:
• Lower lever 2 and release
the lock to open the door
completely.
• Rotate handle 3 to open
the upper section of the
door and lock it against the
special catch.
To unlock the door latched in open position:
Leaving the cab in an emergency
In an emergency, use the rear
window of the cab as safety
exit-way.

This window has special
locking handles with plastic
pins 5 easy to pull out when
you need to fully open the
glass.

CAUTION
The upper section of the door must be secured
to the rear part of the driving cab or latched to
the lower section of the same door.
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Operator’s Manual
Operating Instructions
ADJUSTING THE SEAT
Position the seat so you can comfotarbly reach all
the controls. The handler seat is fitted with devices
which let you adjust the seat springing, height and
distance from the controls, the backrest angle and
the armrest height.
•
Adjusting the seat distance from the
controls
To slide the seat forward or back, rotate lever A
and push the seat to the desired direction. Then
release the bar and make sure that the seat locks
in position.
•
Adjusting seat height and springing
Free the lever of knob B and turn clockwise or
counter-clockwise until reaching the desired
springing. Once you’are correctly seated in the
seat check that the yellow indicator C is in the
green field.
•
Adjusting the backrest angle
Operate lever D, press your back firmly against
the backrest and put the backrest at the angle
you wish, then release the lever.
•
Adjusting the armrest height
Raise armrest E and turn wheel F to put the
armrest at the height you want.
•
•
CAUTION
FASTENING THE SEAT BELTS
Sit correctly in the driving seat; then:
• The safety belts are equipped with reel retractor.
To fasten the belt, pull tab 1 and push it into buckle
2.
• To release the belt, push button 3 and remove
the tab from the buckle.
• Make sure that the buckle is correctly located at
the hip point and not on the stomach.
• Operate the end adjusters to reach the length you
wish and make sure the buckle is always in the
middle.
The seat is for one person only.
Don’t adjust the seat when the machine is
moving.
3
2
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Operator’s Manual
Second Edition - Second Printing
Operating Instructions
ADJUSTING THE STEERING COLUMN
Both steering column and dashboard can be set to
a different angle.
To adjust the steering wheel angle, unlock lever 1
and pull or push the steering wheel to the required
position, then re-lock lever 1.
WARNING
Before driving the machine, ensure the steering
wheel is perfectly clamped.
ADJUSTING THE REAR VIEW MIRRORS
The machine is fitted with two rear view mirrors:
• Rear view mirror 55 is located on a special
supporting bracket in advanced position and
allows checking the area behind the machine,
on the right-hand side. To adjust its position,
manually rotate the joint it is fitted with.
• Rear view mirror 56 is placed on the left upper
post of the windscreen and allows checking the
area behind the machine, on the left-hand side.
To adjust its position, manually rotate the joint it
is fitted with.
55

56
SWITCHING ON THE CAB INTERIOR LAMP
The ceiling light fixture is fixed to the rear top strut
of the cab. The relevant lamp is switched on/off by
switch.
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GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Operating Instructions
STARTING THE ENGINE
•
•
•
•
JUMP-STARTING THE ENGINE
Set the forward/back speed lever to neutral
position.
To start the engine, rotate the ignition switch to
position
, and release when the engine starts.
If the engine does not start within 20 seconds,
release the key and wait at least 2 minutes before
attempting again.
After the engine starting,
slow down the rpm and
wait some seconds
before engaging a
gear; this allows for a
gradual warm up of the
engine oil and a better
lubrication.
In case of engine jumpstarting, remove the connecting cables (see
following chapter).
NOTICE
If the light indicators do not switch off/on when
engine is running, immediately stop the machine
and find and rectify the fault.
WARNING
Once it has been started, the engine continues to
run even if you leave the driving place. DO NOT
LEAVE THE DRIVING PLACE BEFORE HAVING
SHUT THE ENGINE DOWN, LOWERED THE BOOM
TO THE GROUND, TURNED THE SPEED SWITCH
TO THE NEUTRAL POSITION AND ENGAGED
THE PARKING BRAKE.
Engine can not be started if the speed switch is
not in the neutral position.
Part No. 57.0009.0454
NOTICE
Do not start the engine using a quick charge
booster to avoid any damage to the electronic
boards.
DANGER
When jump-starting the engine through the
battery of another machine, make sure that the
two vehicles cannot collide to prevent formation
of sparks. Batteries give off a flammable gas and
sparks may burn it and cause an explosion
Do not smoke when checking the electrolyte
level.
Keep any metal object like buckles, watch
straps, etc. clear of the battery positive (+)
terminal. These elements can short between
the terminal and nearby metal work and the
operator can get burned.
The booster supply must have the same rated
voltage and output of the battery installed on
the handler.
To jump-start the engine:
• Turn any users off by the special control levers.
• Put the gear lever to neutral and engage the
parking brake.
• Ensure the machine battery A is connected to
the frame earth, the terminals are well tightened
and the electrolyte level is regular.
• Connect the two batteries as shown in the
figure. Connect first the positive terminals of the
two batteries, then the negative terminal of the
booster supply B to the machine frame earth.
• If the booster supply is installed on a second
vehicle, make sure that the latter does not touch
the handler. To avoid damage to the electronic
instruments of the machine, the engine of
the machine where the booster supply is
installed, must be stopped.
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Operating Instructions
LOW TEMPERATURE STARTING
In case of cold starting, use an oil with a SAE viscosity
adequate to the ambient temperature.
Please refer to the engine use and maintenance
manual.
The machine is supplied with oil SAE 15W/40.
•
•
Turn the ignition key and start the handler.
Disconnect the cables. Remove first the negative
terminal from the frame earth, then from the
booster supply. Disconnect the positive terminal
from the machine battery, then from the booster
supply.
DANGER
Use only a 12V battery; other devices like battery
chargers, etc. may cause an explosion of the
battery or result in damage to the electrical
system.
52
To start the engine from cold, proceed as follows:
• Set the forward/back speed lever to neutral
position.
• Turn the ignition switch to the glow plugs
preheating position: the relevant warning light 46
goes on. Step down on the gas pedal and start
the engine by turning the ignition switch. Release
the switch as soon as the engine fires.
• Let the engine run at idle for a few seconds before
putting a gear; this allows for a gradual warm up
of the engine oil and a better lubrication.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Operating Instructions
STARTING THE MACHINE
When the engine reaches the running temperature,
ensure all parts are in transfer position and the gearbox
lever is in neutral. Then, proceed as follows:
• Select the required steering mode.
• Select the required gear (forward or reverse).
• Release the parking brake.
• Slowly step on the gas pedal to start moving
off.
WARNING
Do not operate the forward/reverse gear lever
when the machine is running. The machine would
reverse the running direction abruptly and you
could seriously be injured.
■ USE OF THE MAN-PLATFORM
For the use of the man-platform, proceed as
follows:
1
Couple the man-platform to the attachment
holding frame.
2
Sway the machine; check the operation on
inclinometer 10 in the cab.
3
Level the platform floor.
The platform floor cannot be levelled once the
controls have been switched from the driving
cabin to the platform. Before starting using the
platform, make sure the floor is level.
4 Turn the jobsite/road/platform selector to platform
position (the green indicator comes on).
5 The display of the load limiter shows n. 1 to warn
that the man-platform is installed.
6 Stop the engine, turn the ignition switch to P
position and engage the parking brake.
7
Remove the key from the jobsite/road/platform
selector to use it from the platform controls.
8
Open the protection cover of the power socket
on the boom and plug in the platform plug.
9
Enter the man-platform and insert the key,
previously removed, in the controls switch.
WARNING
If the platform controls remain disabled once the
key has been inserted, check the correct position
of the sensors of the attachment coupling pin
(see relevant manual) and the efficiency of
the outriggers limit switches (see dedicated
paragraph on ”Maintenance” section).
For the use and maintenance of the man-platform,
read the specific manual - code 57.0302.8200.
Part No. 57.0009.0454
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Operator’s Manual
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Operating Instructions
STOPPING AND PARKING THE MACHINE
When possible, stop the machine on a dry, level and
solid ground. Then:
• Bring the machine to a smooth stop by easing up
the gas pedal and stepping down on the brake
pedal.
• Set the forward/back speed lever to neutral
position.
• Engage the parking brake and ensure its indicator
light switches on.
• Release the service brake pedal.
• Rest the attachment coupled to the boom flat on
the ground.
• Rotate the ignition key to “0” and remove the
key.
• Leave the driving cab and lock the cab door.
WARNING
Always face the machine when getting off the
driving cab; make sure that your hands and
shoe soles are clean and dry, and hold to the
handholds to prevent falls or slips.
WARNING
Always engage the parking brake after stopping
the machine to prevent possible accidental
motions of the vehicle.
54
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Operating Instructions
USING THE LOAD CHARTS
The load charts 1 indicates the maximum permissible
load in relation to the boom extension and the type of
attachment used. To operate under safe conditions,
always refer to these charts.
The extension level of the boom can be checked
with the help of the letters (A, B, C, D, E) painted
on the same boom (pos.3), while the actual degrees
of inclination of the boom are shown by the angle
indicator 2.
All the load charts are placed into a dedicated holder
installed in the right side of the cabin, on the top of
the dashboard.
The tag 4 located at the top of each load chart,
indicates the type of attachment used.
WARNING
The load charts applied on the cab refer to a
stationary machine standing on a solid and level
ground.
Raise the load some centimetres and check its
stability before raising it completely.

GTH-4013 EX - SX
The load charts illustrated in this manual are given
only as a mere example. To define the payload
limits, refer to the load charts applied within the
cab of your machine.

EXAMPLE
A
09.4618.0866
B
C

D
E

Part No. 57.0009.0454
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Operator’s Manual
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Operating Instructions
LOAD LIMITER
On the front top strut of the cab, there is limiter 7
which warns the operator of the variation of stability
of the machine and blocks any manoeuvre before
the same reaches a critical condition.
Description of the controls
1 Calibration selection button
2 Display
3 Stability indicator with LED-bar
4 Green light - power OK
5 Yellow light - calibration mode
6 Calibration confirmation button
7 Not used
8 Red light - outrigger position
9 Buzzer ON/OFF pushbutton
10 Red light - overload pre-alarm/alarm
The digit on display 2 shows the selected attachment.
The user can choose among:
0: Generic
1: Platform
Operation
When power is turned on, light 4 comes on. The
display 2 remains off and the monitoring system runs
a self-test before displaying the digit corresponding
to the used attachment on display 2. At this time, the
system is activated.
1
2
3
4
10
9
5
6
7
Red LED’s: risk of overturning: the percentage of
overturning moment is above 100 with
respect to the threshold value.
The machine enters the alarm mode: light
10 is lit, the buzzer sounds continuously
and any dangerous manoeuvre is blocked.
The operator can only retract the load
within safety limits.
Example of use of the overload warning system
Boom extension
without outriggers
During operation, the led-bar 3 lights up gradually
depending on the variation of stability.
Overload warning
system in alarm
Green LED’s: during normal operation when the
percentage of overturning moment is
between 0 and 89, these LED’s are ON.
The machine is stable.
Boom retraction
Alarm ceases
Yellow LED’s: they light up when the machine
tends to overturn and the percentage of
overturning moment with respect to the
threshold value is between 90 and 100.
The system enters the pre-alarm mode,
light 10 flashes and the buzzer sounds
with an intermittent sound.
56
8
Lowering of the outriggers
or reduction of the load
to be handled
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Operating Instructions
HANDLING LOADS
Alarm codes and resetting
The limiter has diagnostic facilities to aid in the
identification of failures of the transducers, breakages
of the cables or defects of the electronic system.
When a failure is signalled, the limiter enters the safety
mode blocking any dangerous manoeuvres. Lights
5, 8 and 10 start flashing, the buzzer start sounding
and an error message is shown on the display.
The meaning of the error messages is shown in
Section “Faults and Troubleshooting”.
10
5
Adjusting the forks
With FEM forks (OPTIONAL)
Forks shall be spaced to suit the load going to be
handled. For this purpose:
• Lift the clamping lever of the forks.
• Slide the forks to the desired position, then re-lock
the lever.
With floating forks
In the case of floating forks:
• Loosen the nut
of the locking
screws.
• Raise the forks
and slide them
on the pivot
until correct
spacing.
• Lock the
screws retightening the
nut.
8
DANGER
Before using the machine, make sure that the
first green LED of the overload warning system
is ON.
The overload warning system must not be used
to check the load going to be lifted: it has only
been designed to signal possible unbalances of
the machine along its motion axis.
Such unbalances may also be caused by an
abrupt operation of the levers during the load
handling. If, during work, several indicators light
up, operate the levers more smoothly.
Part No. 57.0009.0454
•
•
•
•
•
WARNING
The centre of gravity of the load must always
be halfway between the forks.
Ensure you exactly know the weight of the
load before handling it.
When extending the boom, do not exceed the
payload limit.
Refer to the payload limits given in the load
chart applied on the cab.
Space the forks as wide as possible to suit
the load being handled.
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Operating Instructions
WORKING PHASES
When forks are correctly spaced, the handler is
ready to use.
Work can be subdivided into three different phases:
loading, transfer and unloading.
Loading phase
• Approach the load to the handled perpendicularly
and check that the machine is level on the
inclinometer.
• Insert the forks under the load and raise the load
some centimetres.
• Pitch the forks back to retract the load.
•
•
•
Carefully withdraw the forks by operating the
boom retraction control and, if necessary, raise
or lower the boom as forks come out.
When the forks are clear of the load, set them to
transfer position.
Release the parking brake and start a new
working cycle.
Transfer phase
• Do not start or brake abruptly.
• Drive to the unloading point cautiously and keep
the load 20÷30 cm from the ground.
• Suit the machine speed to the ground conditions
to avoid dangerous jumps, side skids of the
vehicle and possible load falls.
• When driving on slopes or ramps, hold the load
uphill.
DANGER
Do not drive on slopes sideways; this wrong
manoeuvre is one of the main reasons for
accidents due to vehicle overturning.
Unloading phase
• Drive to the unloading point with straight wheels
and bring the machine to a smooth stop leaving
enough space to operate the boom.
• Put the parking brake and set the transmission
to neutral.
• Position the load some centimetres above the
desired position and set the forks level.
• Lower the load and make sure it is level.
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Part No. 57.0009.0454
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Operator’s Manual
Operating Instructions
CHANGING THE ATTACHMENT
CAUTION
Use only attachments directly manufactured or
recommended by Terexlift and detailed in the
”Optional Attachments” section.
Version with MECHANICAL LOCKING
(optional)
To change an attachment, operate as follows:
• Drive to the place where you will release the
mounted attachment (when possible, a solid and
sheltered site).
• Disconnect the quick connectors of the attachment
(if any).
• Pull out pin 1 locking the attachment after
removing the safety split-pin 2 at its end.
WARNING
After substitution, visually check the attachment
is correctly coupled to the boom, before operating
the machine. A wrongly coupled attachment may
result in damage to persons or things.


•
•
•
•
•
•
•
Rest the attachment flat on the ground.
Pitch the attachment holding frame forward and
lower the boom to release the attachment upper
lock.
Move back with the machine and drive to the new
attachment to be coupled.
Hold the frame pitched forward and hook the
upper lock of the new attachment.
Retract and raise the attachment some
centimetres. It will centre automatically on the
quick coupling frame.
Refit pin 1 fixing it with its safety split-pin 2.
Re-couple the connectors of the attachment (if
any).
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Operating Instructions
Version with HYDRAULIC LOCKING
To change an attachment, operate as follows:
• Drive to the place where you will release the
mounted attachment (when possible, a solid and
sheltered site).
• Disconnect the quick connectors of the attachment
(if any), and connect the hydraulic locking pipes
of the attachments to couplings 3.
ROAD OR SITE TRANSFER
When travelling on public roads, strictly obey the
local or national road traffic regulations.
Besides, take into account the following general
precautions:
•
•
•
•
NOTICE

•
•
•
•
•
•
•
•
•
60
Align the rear wheels.
Select the two-wheel steering setting.
Set the Jobsite/Road/Platform selector 25 to
“ROAD”.
Cover the teeth of the conventional forks with the
special guard; or withdraw the floating forks.
With the floating
forks pitched back,
do not move the fork
pitching cylinder as
the machine could
suffer from damage.
Rest the attachment flat on the ground.
Remove the safety pin 2 placed at its end.
Free the attachment operating the control of the
attachment locking/unlocking cylinder
Pitch the attachment holding frame forward and
lower the boom to release the attachment upper
lock.
Move back with the machine and drive to the new
attachment to be coupled.
Hold the frame pitched forward and hook the
upper lock of the new attachment.
Retract and raise the attachment some
centimetres. It will centre automatically on the
quick coupling frame.
Operate the attachment locking lever (optional)
and secure the attachment in place with safety
pin 2 previously removed.
Re-couple the connectors of the attachment (if
any).
•
•
•
Retract boom and attachment to transfer
position.
Start the engine: the flashing flashing beacon will
switch on automatically.
The transfer speed of the vehicle will depend on
the engine rpm and the position of the control
lever.
NOTICE
Public road circulation is allowed only for
transferring an unloaded machine.
Do not use the machine to tow trailers.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Transporting The Machine
MOVING A DISABLED MACHINE
Tow the machine only when no alternative is possible,
since this operation may result in serious damage to
the transmission. When possible, repair the machine
on site.
When the machine shall absolutely be towed:
• Unlock the parking brake.
• Tow the machine for short distances and at a low
speed only (less than 5 km/h).
• Use a rigid drawbar.
• Select the two-wheel steer.
• Set the forward/back speed lever to neutral
position.
•
•
•
NOTICE
Do not tow the machine without setting the mechanical gear lever to neutral position.
To set the gear lever to neutral:
• Disconnect the cylinder hoses A and B.
•
Pry the cursor of the gearbox lever C to neutral
position (L = 20 mm).
•
Riconnect the cylinder hoses A and B.
Put the gearbox lever to neutral (see below)
Raise the front wheels of the machine.
When possible, start the engine and use the
hydraulic drive and the braking system.
Unlocking the negative brake (only for GTH-4017
EX - GTH-4514 EX)
To unlock the negative brake of a faulty machine,
use the four screws 31 on the two sides of the front
differential casing as follows:
•
Loosen the four counter-nuts fixing screws 31,
then move the nuts backwards by approx. 8
mm.
•
Tighten screws 31 so as to fasten them onto the
pressure plate.
•
Using a wrench, tighten the screws 31 in an
alternate sequence by 1/4 turn a time so as to
compress the Belleville washers and disengage
the braking disks. Tighten max. by one turn.
•
Setting the gear lever in neutral
After the manual release, adjust screws 31 to obtain a jut of 30 ± 0.5 mm in relation to the arm.
L
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Transporting The Machine
LIFTING THE MACHINE
When the machine shall be lifted, use only means
having a suitable capacity. The characteristic data
are detailed in the relevant chapter of this manual
and on the identification plate.
For the machine lifting, anchor the chains to the
special lugs on the machine (marked with the decal
below).
GTH-4013 EX
09.4618.0916
TRANSPORTING THE MACHINE ON OTHER
VEHICLES
To transport the machine on another vehicle, follow
the steps below:
• Ensure ramps are correctly positioned.
• Retract the boom to transfer position.
• Carefully drive the machine onto the transporting
vehicle.
• Put the parking brake and rest the attachment flat
on the vehicle platform.
• Ensure the overall dimensions do not exceed the
allowed limits.
• Shut the engine down and close the driving cab
of the machine.
• Secure the machine to the vehicle platform by
wheel-chocks.
• Anchor the machine to the transporter's platform
by fixing the chains to the special eyebolts A on
the chassis.
GTH-4514 EX & GTH-4017 EX
09.4618.0916
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Operator’s Manual
Transporting The Machine
PARKING AND STORAGE
Short inactivity
Always park the machine in a safe way after a working
day, a shift and at night.
Take all precautions to prevent damage to those
persons who will approach the machine while
stationary:
• Park the machine so that it does not hinder other
operations.
• Lower the boom fitted with attachment on the
ground.
• Disengage the transmission and put the parking
brake.
• Remove the key from the ignition switch and lock
the cab door.
CAUTION
Leaving a battery connected can result in shorts
and, as a consequence, in a fire.
Machine storage
In case of extended inactivity of the machine, follow
the above precautions. Additionally:
• Wash the machine thoroughly. For a better
cleaning, remove grills and protection casings.
• Carefully dry all machine parts by blowing some
compressed air.
• Lubricate the machine thoroughly.
• Do a walk-around inspection and replace any
worn or damaged part.
• Re-paint any worn or damaged part.
• Remove the battery, smear its terminals with
vaseline and store it in a dry place. Battery can be
used for other purposes. Otherwise, periodically
check its charge level.
• Refuel the tank to prevent internal oxidation.
• Store the machine in a sheltered and wellventilated place.
• Start the engine for about 10 minutes at least
once a month.
• When weather is particularly cold, empty the
radiator.
NOTICE
Always remember that the ordinary maintenance
must be carried out even during the machine
inactivity. Pay particular attention to the fluid
levels and to those parts subject to ageing. Before
re-starting the machine, carry out an extraordinary
maintenance and carefully check all mechanical,
hydraulic and electrical components.
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Transporting The Machine
CLEANING AND WASHING THE MACHINE
Clean the machine in accordance with the following
instructions:
• Remove any oil or grease traces with a dry
solvent or a volatile mineral alcohol
• Before assembling a new part, remove any
protection product (rust-preventer, grease, wax
etc.).
• Remove any trace of rust from metal parts with
some emery cloth before smearing the part with
a protection product (rust-preventer, paint, oil
etc.).
NOTICE
Do not use water at high pressure for washing
the machine and especially the main valve, the
solenoid valves and electrical parts.
External washing
Before washing the machine, check that the engine is
shut down and the doors and windows are closed.
Do not, at any times, use fuel to clean the machine.
Use water or some steam. In cold climates, dry
the locks after washing or smear them with an
antifreeze.
Before using the machine again, check its
conditions.
Internal washing
Wash the machine interior with some water and a
sponge. Do not use water at high pressure. After
washing, dry with a clean cloth.
Washing the engine
Before washing the engine, protect the air intake filter
to prevent water from entering the circuit.
MACHINE DISPOSAL
PROTECT THE
ENVIRONMENT
At the end of the machine life, call in a specialised
firm to dispose of it in compliance with the local
or national regulations.
Battery disposal
PROTECT THE
ENVIRONMENT
Used lead-acid batteries cannot be disposed
of as normal industrial solid wastes. Because
of the presence of harmful substances, they
must be collected, eliminated and/or recycled in
accordance with the laws of the UE.
Used batteries must be kept in a dry and confined
place. Make sure the battery is dry and the cell
plugs are tight. Place a sign on the battery to
warn of not using it. If before disposal the battery
is left in the open air, it will be necessary to dry,
smear the box and the elements with a coat of
grease and tighten the plugs. Do not rest the
battery on the ground; it is always advisable to
rest it on a pallet and cover it. The disposal of
batteries shall be as rapid as possible.
NOTICE
If the machine shall be used in a marine or
equivalent environment, protect it against salt
deposits with an adequate treatment against
saltiness to prevent rust formation.
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Operator’s Manual
Maintenance
INTRODUCTION
Observe and obey:
*
*
The operator can only perform
the routine maintenance
operations envisaged in this
manual.
Scheduled maintenance
procedures shall be completed
by qualified technical personnel
according to the manufacturer’s
specifications.
Maintenance symbol legend:
The following symbols are used in this manual
to help you understand better the instructions
provided. When one or more symbols appear at
the beginning of a maintenance procedure, they
indicate the following:
Indicates that tools are required to
perform the procedure.
A thorough and regular maintenance keeps the
machine in a safe and efficient working condition.
For this reason, it is advisable to wash, grease and
service the machine properly, especially after having
worked under particular conditions (muddy or dusty
environments, heavy operations, etc.).
Always ensure all machine components are in good
condition. Check for oil leaks or loosening of guards,
and make sure that the safety devices are efficient.
In case of defects, find and rectify them before using
the machine again.
Not respecting the ordinary maintenance schedule
of this manual automatically voids TEREXLIFT
warranty.
NOTICE
For the engine maintenance, please refer to the
specific Operator handbook supplied with the
machine.
Indicates that new parts are required
to perform the procedure.
Indicates that a cold engine is required
to perform the procedure.
SERVICE INTERVAL
Running-in ____________________________
Ordinary ______________________________
Indicates the time interval for the
maintenance jobs expressed in working
hours.
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Maintenance
LUBRICANTS - HEALTH AND
SAFETY PRECAUTIONS
Health
A prolonged skin contact with oil can cause irritation.
Use rubber gloves and protective goggles. After
handling oil, carefully wash your hands with soap
and water.
Storage
Always keep lubricants in a closed place, out of the
children’s reach. Never store lubricants on the open
air and without a label indicating their contents.
Disposal
New or exhausted oil is always polluting! Never
drain oil on the ground. Store new oil in a suitable
warehouse. Pour exhausted oil into cans and deliver
them to specialised firms for disposal.
First aid
Eyes
Intake
Skin
: In case of accidental contact with
the eyes, wash with fresh water. If
the irritation persists, seek medical
advice.
: In case of oil intake, do not induce
vomiting, but seek medical advice.
: In case of a prolonged contact, wash
with soap and water.
Fire
In case of fire, use carbon dioxide, dry chemical or
foam extinguishers. Do not use water.
Oil leaks
In case of accidental oil leaks, cover with sand or
type-approved granulate. Then scrape off and dispose
of it as chemical waste.
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Operator’s Manual
Maintenance
ORDINARY MAINTENANCE
A wrong or neglected maintenance can result in
possible risks for both operator and bystanders.
Make sure maintenance and lubrication are carried
out according to the manufacturer’s instructions to
keep the machine safe and efficient.
The maintenance interventions are based on the
machine working hours. Regularly check the hourmeter and keep it in good conditions to define the
maintenance intervals correctly. Make sure any defect
detected during the maintenance is promptly rectified
before using the machine.
CAUTION
All "" marked operations must be carried out
by a skilled technician.
During the first 10 working hours
1. Check the oil level within reduction gears, power
divider and differential gears
2. Regularly check the tightening of the wheel
bolts
3. Check the tightening of all bolts and nuts
4. Check the couplings for oil leaks
Every 10 working hours or daily
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Check the engine oil level.
Clean the air suction filter.
Check the engine coolant level.
Clean the radiator, if necessary.
Check the hydraulic oil level in the tank.
Check the greasing of the boom section pads.
Grease the attachment holding frame.
Grease all joints of the boom, the rear axle shaft
joint, the transmission shafts, the front and rear
axles and any equipment of the machine.
Check the efficiency of the overload warning
system.
Check the efficiency of the lighting electric
system.
Check the efficiency of braking system and
parking brake.
Check the efficiency of the steering selection
system.
Check the efficiency of the fork balancing
system.
Make sure the safety devices installed are in
efficient working order.
Check or re-sequence the boom telescopes.
Every 50 working hours or weekly
Within the first 100 working hours
1. Change the oil of the differential casing, the
wheel reducer and the power divider gearbox.
Jobs to be done in addition to those above
1.
2.
3.
4.
Check the tension of the alternator belt.
Check the tyre inflation.
Check the tightening of the wheel nuts.
Check the tightening of the Cardan shaft
screws.
5. Clean the radiator fins.
Every 250 working hours or monthly
Jobs to be done in addition to those above
1. Check the oil level in the front and rear differential
gears.
2. Check the oil level in the four wheel reduction
gears.
3. Check the main filtering element of the engine
air filter. Replace, if necessary.
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Maintenance
4. Check the clamping of the cableheads to the
battery terminals.
5. Check the air suction hose between engine and
filter.
6. Check the cylinder chromium-plated rods.
7. Check the hydraulic lines are not worn because
of rubbing against the frame or other mechanical
components.
8. Check the electric cables do not rub against the
frame or other mechanical components.
9.  Check the wear of the sliding pads of the
boom sections.
10.  Adjust the play of the sliding pads of the boom
sections.
11. Remove any grease from the boom, then regrease the sliding parts of the boom sections.
12. Check the level of the battery electrolyte.
Every 3 working months
Every 500 working hours or yearly
Jobs to be done in addition to those above
1. Change the engine oil and renew the fuel filter.
Every 1000 working hours or yearly
Jobs to be done in addition to those above
1. Change the safety element of engine air filter.
2. Change the oil in the power divider gearbox.
3. Change the oil in the four wheel reduction
gears.
4. Change the hydraulic oil.
Every 2000 working hours or every two years
Jobs to be done in addition to those above
1. Change the engine coolant.
At 6000 hours or 5 years and, subsequently,
every 2 years
Jobs to be done in addition to those above
Jobs to be done in addition to those above
1. Check the efficiency of the block valves.
1. Check that the structure is intact paying a special
attention to the welded supporting joints and the
boom pins.
Every 500 working hours or every six
months
Jobs to be done in addition to those above
1. Visually check the smoke quantity evacuated
from the engine exhaust.
2. Check the tightening of the engine fixing
screws.
3. Check the tightening of the cab fixing screws.
4. Check the backlash between pins and bushings
in all joints.
5. Change the hydraulic oil filter in the tank.
6. Have the hydraulic system checked by a skilled
technician.
7. Change the main cartridge of the engine air
filter.
8. Renew the cartridge of the engine oil filter and
the fuel filter.
9. Change the oil of the front and rear differential
casings.
10. Proceed with boom chain tensioning.
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Operator’s Manual
Maintenance
OIL CHANGE SCHEDULE
Operating
hours *
Service
interval *
Oil level check
10
daily
First change
500
-
Subsequent changes
500
yearly
Oil level check
250
monthly
-
-
1000
yearly
10
daily
-
-
1000
yearly
Job
Engine
Axles and
power
divider
gearbox
Hydraulic
oil
First change
Subsequent changes
Oil level check
First change
Subsequent changes
Oil type
SHELL RIMULA 15W-40
(API CH-4/CG-4/CF-4/CF;
ACEA E3; MB228.3)
TRACTORENAULT THFI 208
LF SAE 80W; API GL4 / FORD
M2C 86B; MASSEY FERGUSON M 1135
SHELL TELLUS T 46
DENISON HF-1, DIN 51524
part 2 & 3
* whichever occurs first.
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Maintenance
MAINTENANCE INTERVENTIONS
WARNING
All maintenance interventions must be carried
out with engine stopped, parking brake engaged,
working attachments flat on the ground and gear
lever in neutral.
WARNING
When raising a component for maintenance
purposes, secure it in a safe way before any
maintenance intervention.
WARNING
Any intervention on the hydraulic circuit must
be carried out by skilled personnel.
The hydraulic circuit of this machine is fitted
with pressure accumulators. You and others
could be seriously injured if accumulators are
not completely depressurised.
For this purpose, shut the engine down and step
on the brake pedal 8/10 times.
CAUTION
High pressure lines must be replaced by qualified
personnel only.
Any foreign matters entering the closed circuit
may result in a sudden deterioration of the
transmission.
CAUTION
The qualified staff charged with the maintenance
of the hydraulic circuit must clean all areas around
with care before any intervention.
PROTECT THE
ENVIRONMENT
The handling and disposing of used oils can be
ruled by local or national regulations. Address
to authorised centres.
WARNING
Before any operation on hydraulic lines or
components, make sure there is no residual
pressure. For this purpose, stop the engine,
engage the parking brake and operate the
control levers of the main valve in both working
directions (alternately) to depressurise the
hydraulic circuit.
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Operator’s Manual
Maintenance
ACCESS TO THE ENGINE COMPARTMENT
For any operation within the engine compartment,
open the protection bonnet.
The bonnet is equipped with pneumatic shock
absorbers which unburdens and hold the bonnet in
raised position. To open the bonnet:
• Shut the engine down and put the parking
brake.
• Turn the key to unlock and open the bonnet.
CAUTION
Take all precautions when
approaching the engine compartment.
Some parts of the engine may be very
hot. Always use protective gloves.

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Maintenance
ENGINE AIR FILTER
(FOR GTH-4013 EX)
NOTICE
Clean the engine air filter and replace the elements,
when necessary.
1 Cleaning and changing the external
element
- Shut the engine down and put the parking
brake.
- Open the four latches A.
- Remove the protection cap B.
- Extract the external cartridge C.
- Clean the filter bowl.
- Beat the cartridge against a piece of wood
surface to eliminate any dust.
- Dry clean the cartridge (max. pressure: 6
bar).
- Check for cracks in the filtering element.
- Before refitting the cleaned cartridge or a new
one, smear its seal with a thin coat of grease;
fit the cartridge and make sure it is properly
positioned.
- Refit cap A.
NOTICE
The inner element should be replaced every two
times the outer element is replaced.
Never wash the cartridge with water or
solvents.




As soon as the warning lamp 40 on the cab
dashboard switches on, replace the outer
element.
Never wash the cartridge with water or
solvents.
2
72
Changing the internal element
- See step 1 for removing the outer element.
- Extract the internal cartridge D.
- Clean the filter bowl.
- Smear the seal with grease, then mount the
new element and make sure it is correctly
positioned.
- Refit the main filter and the cap as described
in point 1.

SERVICE INTERVAL
Running-in _____________________________ None
Cleaning _____________________ Every 10 hours
Outer element change __________ Every 500 hours
Inner element change ________ Every 1000 hours
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
ENGINE AIR FILTER
(FOR GTH-4017 EX GTH-4514 EX)
Clean the engine air filter and replace the elements,
when necessary.
1
NOTICE
The inner element should be replaced every two
times the outer element is replaced.
Daily remove any dust collected in the filter by
pressing the rubber cap G.
Cleaning and changing the external
element
- Shut the engine down and put the parking
brake.
- Unscrew wingnut A and remove cover B.
- Unscrew wingnut C and remove the outer
element D.
- Clean the filter bowl.
- Dry clean the cartridge (max. pressure: 6 bar)
and direct the air jet from inside to outside.
- Check for cracks in the filtering element by
introducing a lamp inside.
- Smear the seal with grease, then refit the
element.
- Tighten wingnut C, close cover B and tighten
with wingnut A




NOTICE

As soon as the warning lamp 40 on the cab
dashboard switches on, replace the outer
element. Never wash the cartridge with water
or solvents.
2
Changing the internal element
- See step 1 for removing the outer element.
- Loosen wing nut E and remove the inner
element F.
- Clean the filter bowl.
- Smear the seal with grease, then mount the
new element and make sure it is correctly
positioned.
- Refit the main filter and the cap as described
in point 1.


SERVICE INTERVAL
Running-in _____________________________ None
Cleaning _____________________ Every 10 hours
Outer element change __________ Every 500 hours
Inner element change ________ Every 1000 hours
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
73
Operator’s Manual
Second Edition - Second Printing
Maintenance
ENGINE COOLING SYSTEM


CAUTION

GTH-4514 EX
GTH-4017 EX
When the coolant is hot, the cooling system
is under pressure. With warm engine, loosen
the radiator plug slowly and carefully, without
removing it, to drain the pressure. Use protection
gloves and keep your face at a safe distance.
•
Weekly check the coolant level through the level
window C, before starting working (when fluid is
cold).
When necessary, add clean water or an antifreeze
mixture through cap A.
Change the antifreeze mixture every two years.
To drain the antifreeze:
- Let the engine cool down
- Unscrew the plug B at the bottom of the radiator or disconnect the rubber hose, if no plug
is present. Allow the coolant to flow out into a
special container.
- Refit the hose and pour new antifreeze (50%
water-antifreeze). This proportion will provide
protection up to -38°C.
Daily clean the radiator grille using a brush with
hard bristles or compressed air at a max pressure
of 6 bar.
•
•
•




GTH-4013 EX

On delivery, the machine is filled with a cooling mixture
consisting of 50% water and 50% anti-freeze.
TEREX PRO COOL
Protection against boiling / freezing
Product %
SERVICE INTERVAL
Running-in __________________________ None
Ordinary __________________ Every
74
50 hours
33
40
50
70
Freezing point
-17°C
-24°C
-36°C
-67°C
GTH-4013EX - GTH-4514EX - GTH-4017EX
Boiling point
123°C
126°C
128°C
135°C
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
CHECKING THE OIL LEVEL IN THE TANK
CAUTION
Fine jets of hydraulic oil under pressure can
penetrate the skin. Do not use your fingers, but
a piece of cardboard to detect oil leaks.
Visually check the hydraulic oil level through level A
located on the reservoir ( in GTH-4013 EX it’s visible
through the slot on the right side of the chassis).
When necessary, add new oil through filler B.
SERVICE INTERVAL
Running-in _________ Within the first 10 hours
Ordinary __________________ Every
CHANGING THE HYDRAULIC OIL
To change the hydraulic oil, proceed as follows:
1 Stop the machine on a level ground and make
sure the parking brake is engaged.
2 Release the pressure from the hydraulic circuit.
3 Place a container of suitable size under the drain
plug, placed in the lower part of the reservoir, and
collect any oil leaks.
4 Remove the drain plug C and allow oil to flow out
into the container.
5 Remove the inspection cover of tank D.
6 Carefully wash the tank with Diesel oil and blow
a jet of compressed air.
7 Refit the drain plug and the inspection cover.
8 Add new oil by making sure that it matches the
recommended type until it is level with A.
50 hours
PROTECT THE
ENVIRONMENT
The handling and disposing of used oils can be
ruled by local or national regulations. Address to
authorised centres.
SERVICE INTERVAL
Running-in __________________________ None
Ordinary ________________Every
1000 hours
GTH-4013 EX

GTH-4514 EX
GTH-4017 EX











Part No. 57.0009.0454


GTH-4013EX - GTH-4514EX - GTH-4017EX
75
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Second Edition - Second Printing
Maintenance
■ CHANGING THE CANISTERS OF THE OIL
FILTER IN THE INJECTION LINE
FOR GTH-4514 EX & GTH-4017 EX
■ Transmission oil filter
■ Auxiliary circuits oil filter
To change the hydraulic oil filter of the transmission,
proceed as follows:
To change the hydraulic oil filter cartridge of the
service circuits, proceed as follows:
1
Stop the machine on a level ground and engage
the parking brake.
1
2
Place a container of suitable size under the filter
to collect any oil leaks, then close cock A.
2
3
Remove the filter canister B with the special
wrench provided.
4
Renew the canister. Before fitting a new canister, thoroughly clean and grease both bowl and
gasket.
5
Hand-tighten and re-open cock A.
Running-in __________________________ None
500 hours
Ordinary _________________ Every


4
5
SERVICE INTERVAL
Running-in __________________________ None
Ordinary ________________Every
1000 hours


SERVICE INTERVAL
3
Stop the machine on a level ground and engage
the parking brake.
Place a container of suitable size under the tank,
then allow oil to flow out until its level is under
the inspection hatch (90 litres approx).
Remove the inspection hatch and unscrew the
oil filter C fitted inside the tank.
Check the tank is clean, then fit a new filtering
element and refit the inspection hatch.
Check the oil level within the tank. Add new oil,
if necessary.

76
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
CHANGING THE OIL FILTER CARTRIDGE
FOR GTH-4013 EX
To change the hydraulic oil filter element, proceed
as follows:
1 Stop the machine on a level ground and engage
the parking brake.
2 Place a container of suitable size under the filter to
collect any oil leaks.
3 Remove the filter cover to get access to the filter
element A.
4 Change the filter element, then, before fitting a new
one, thoroughly clean and grease both seat and
gasket.
5 Refit and tighten the filter cover.
NOTICE
The hydraulic oil filter cartridge shall be replaced
as soon as the clogging indicator light on the
control board comes on (see par. Controls and
Instruments).
NOTICE
Hydraulic oil filter canisters cannot be cleaned
or washed and refitted.
They must be replaced with new ones of the type
recommended by the manufacturer.


PROTECT THE
ENVIRONMENT
The handling and disposing of used oils may be
ruled by local or national regulations. Address
to authorised centres.
SERVICE INTERVAL
Running-in __________________________ None
Ordinary _________________ Every
Part No. 57.0009.0454
500 hours
GTH-4013EX - GTH-4514EX - GTH-4017EX
77
Operator’s Manual
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Maintenance
CAB AIR FILTER
Every six months clean the air filter in the cab. Replace
the cartridge if the filtering cloth is damged.
1
Cleaning and changing the cartridge:
- Shut the engine down and engage the parking
brake.
- Pull filter A out of the housing accessible from
the outside of the cab.
- Clean the filter bowl.
- Clean the filter cartridge by beating it against
a piece of wood. Replace the cartridge if
damaged.
NOTICE
Paper filters must never be cleaned using
compressed air or washed with water and/or
solvents.

78
GTH-4013EX - GTH-4514EX - GTH-4017EX

Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
OIL LEVEL IN THE (front/rear) WHEEL
REDUCTION GEARS
OIL LEVEL IN THE DIFFERENTIAL GEARS
To check the oil level in the front and rear differential
gears:
•
Stop the machine on a level ground and engage
the parking brake.
•
Loosen level plug  and check if oil is level with
the hole.
•
If necessary, top-up through hole
comes out from hole .
•
Refit and tighten plugs  and .
 until oil
To change the oil:
• Place a container of suitable size under drain
plug .
•
Loosen the drain plug, the level plug  and the
filler  and allow oil to flow out from the reduction
gear.
•
•
Refit and tighten drain plug .
Add new oil through the filler until it is level with
hole .
•
Refit and tighten plugs  and .
Filling plug
Drain plug
Level plug
To change the oil:
• Stop the machine and ensure the plug is oriented
along the vertical axis.
• Place a container of suitable size under the
reduction gear plug.
• Unscrew plug and drain any oil from the reduction
gear.
• Rotate the wheel by 90° until the plug finds again
on the horizontal axis.
•
•
SERVICE INTERVAL
Running-in _________ Within the first 10 hours
Ordinary _________________ Every
Part No. 57.0009.0454
To check the oil level within the wheel reduction
gears:
• Stop the machine on a level ground and ensure
the parking brake is engaged and plug finds on
the horizontal axis.
• Clean the plug all around, then remove it and
check if oil is level with the hole.
• If necessary, add new oil through hole until it is
level.
• Refit the plug.
250 hours
Add new oil through hole .
Refit and tighten plug.
SERVICE INTERVAL
Running-in _________ Within the first 10 hours
Ordinary _________________ Every
GTH-4013EX - GTH-4514EX - GTH-4017EX
250 hours
79
Operator’s Manual
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Maintenance
OIL LEVEL IN THE POWER DIVIDER
GEARBOX
To check the oil level in the power diver gearbox:
• Stop the machine on a level ground and make
sure the parking brake is engaged.
•
•
Clean level plug  all around.
Remove the plug and check if oil is level with the
hole.
•
When necessary, add new oil through plug
until it is level with the hole.
Refit and tighten the plug.
•
Filling plug
Drain plug

To change the oil:
• Place a container of suitable size under the drain
plug.
•
Remove the plug .
•
Remove the drain plug  and empty the power
divider gearbox.
•
Refit and tighten the drain plug .
•
Pour in new oil through the filler  placed at
the top of the reduction gear of the power divider.
Stop when oil is level with hole .
•
Refit and tighten plug .
SERVICE INTERVAL
Running-in _________ Within the first 10 hours
Ordinary _________________ Every
80
250 hours
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
GREASING
CAUTION
Before injecting grease into the greasers,
thoroughly clean them to avoid that mud, dust
or other matters can mix with the lubricant and
reduce or annihilate the lubrication effect.
Remove any old grease with a degreaser from
the telescopes before smearing them with new
grease.
Regularly grease the machine to grant it efficient
conditions and a long life.
By means of a pump, inject grease into the special
greasers.
As the fresh grease comes out, stop the operation.
The greasing points are shown in the following
figures:
-
the symbol
represents the points to be
greased by a pump
-
the symbol
represents the points to be
greased by a brush.
CAUTION
Use only PTFE INTERFLON FIN GREASE LS 2
to lubricate the sliding parts of the telescopic
section. Observe the following schedule:
• After the first 50 operating hours (1 week)
• After the first 250 operating hours (1 month)
• Every 1000 operating hours (6 months)
Remove any old grease from the boom and
smear the sliding area of the blocks with a thin
coat of grease.
SERVICE INTERVAL
Running-in __________________________ None
Ordinary __________________ Every
Part No. 57.0009.0454
10 hours
GTH-4013EX - GTH-4514EX - GTH-4017EX
81
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Maintenance
TYRES AND WHEELS
On new machines, and when a wheel has been
disassembled or replaced, check the nut torque of
the wheels every 2 hours until they stay correct.
Torque: 400 N/m.
Always use tyres having the dimensions indicated
in the vehicle registration card.
Over-inflated tyres can burst.
SERVICE INTERVAL
Overheated can burst. Do not weld the wheel
rims. For any repair work, call in a qualified
technician.
GTH-4017 EX
GTH-4514 EX
405/70-20
P.R. (or load
index)
14 pr
14 pr
Rim
13x24
13x20
82
BRAKES
For any intervention on the braking system (adjustment
and/or substitution of the brake discs) address to the
TEREXLIFT Technical Assistance Service or the
nearest TEREXLIFT authorised workshop.
GTH-4013 EX
405/70-24
Pressure
bar/Psi
250 hours
WRONG WAY
For the tyre inflation or substitution, please refer to
the table below:
Wheel disc
Ordinary _________________ Every
WRONG
RIGHT WAY
OKAY
Dimensions
(front and rear)
Running-in _________ Within the first 10 hours
8 holes DIN 70361
4.5/65
5.5/80
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
SHAFTING ALIGNMENT
During operation, the alignment of the front and rear
axles of the machine can be subject to variations.
This can depend on an oil blow-by from the steering
control circuit, or on a steering of both axles when
front and rear wheels are not perfectly aligned.
To fix this problem, rather than checking the alignment
visually, follow the procedure below:
1) Move to a solid and level ground
P
2) Set the steering selection switch 19 to “fourwheel steer” (pos. 2)
19
3) Rotate the steering up to its stop (either to the
right or to the left)
4) Set the steering selection switch to “two-wheel
steer” (pos. 0)
5) Rotate the steering up to its stop (turn in the
same direction as above)
6) Reset the steering selection switch to “fourwheel steer" (pos. 2)
7) Rotate the steering (to the side opposite to point
3) so that the rear axle reaches its stop
1
0
2
8) Reset the steering selection switch to “two-wheel
steer" (pos. 0)
9) Rotate the steering (to the same side as in point
7) so that the front axle reaches its stop
10) Reset the steering selection switch to “fourwheel steer" (pos. 2)
Now the wheels should be re-aligned.
If the machine is equipped with the optional rear
wheel shafting indicator light (see paragraph
Controls and Instruments), the light comes on
automatically when, by turning the steering
selector switch from position 1 to position 0 or
from position 2 to position 0, rear wheels are
aligned.
SERVICE INTERVAL
Running-in __________________________ None
Ordinary __________________ When necessary
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
83
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Second Edition - Second Printing
Maintenance
ADJUSTING THE SLIDING PADS OF THE BOOM
SECTIONS
Any boom section is fitted with adjustable pads
located on the four sides of the profile. These pads
are secured to both fixed and mobile part of every
section.



All pads can be adjusted by the special shims supplied
by TEREXLIFT upon demand.
Adjusting the pads:
•
Remove or loosen the screws fixing the pads in
relation to type of shims used (with or without
slots).
Fit the necessary amount of shims.
If the residual thickness of the pad is insufficient
or near the maximum wearing limit, renew the
pad.
Tighten the screws fixing the pads at the
recommended torque (see below). Use a
dynamometric wrench.
•
•
•


Tightening torques of the pad screws in relation
to the screw diameter
Screws M10
Nm 30
Screws M14



Nm 50
Tightening torques higher than those recommended can cause the break of the pad or of the
locking threaded bush.
Max. wearing thickness
CAUTION
Pads must compulsorily be replaced if the
residual thickness of the plastic layer with
respect to the iron bush fixing the block is equal
or inferior to 1 mm.
SERVICE INTERVAL
Minimum 1 mm
Running-in __________________________ None
Ordinary __________________ When necessary
84
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
RE-SEQUENCING THE TELESCOPIC BOOM
(Only for GTH-4013 EX)
If, during normal operation, a change in the boom
extended lengths of 150 mm or more is noticed when
the boom is retracted, proceed as follows:
1. Fully retract the telescope cylinder and hold the
system over relief (approx. 15 seconds); the boom
sections should become equal.
If after performing this procedure the boom still
remains out of sequence, proceed with the steps
below:
2. Move the boom to the zero position, fully retract
the boom and hold the retract system over relief for
approx. 20 seconds.
3. Raise the boom to approx. 60° and operate the
retract function over relief for approx. 20 seconds.
4. Lower the fully retracted boom to the lowest
angle possible without striking the ground and
hold the retract system over relief for approx. 20
seconds.
TENSIONING THE BOOM CHAINS
(Only for GTH-4514 EX and GTH-4017 EX)
To tighten the boom chains, follow the instructions
below:
1.
Fully extend the boom
2.
Retract the boom by some 20/30 cm.
3. Tighten the chain up to a maximum tension
value of:
• 25 Nm for GTH-4017 EX (n° 4 chains)
• 40 Nm for GTH-4514 EX (n° 2 chains)
4. Check that all chains have been equally
tensioned. If not, repeat the operation described
above
5. Lock the chain tensioners by means of a counternut and locknut.
If, despite these procedures, the boom does not
return in sequence, raise the boom to approx. 60°,
fully extend and retract it to full stroke and hold the
system over relief (approx. 20 seconds) in each
direction.
By following these procedures the boom resequencing should be correct.
SERVICE INTERVAL
Running-in __________________________ None
Ordinary _________________ Every
SERVICE INTERVAL
500 hours
Running-in __________________________ None
Ordinary __________________ When necessary
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
85
Operator’s Manual
Second Edition - Second Printing
Maintenance
CHECKING THE SAFETY DEVICES
LOAD LIMITING SYSTEM.
It consists of a load cell fitted to the rear axle and
a display installed in the driving place. This device
enables the operator to check the stability variation
through a bar with 8 LED’s (4 green, 2 yellow and
2 red).
Checking the LOAD LIMITING SYSTEM
(at every use)
When power is turned on, the DLE load limiting system
runs a self-test. In the case of troubles, LED’s 5, 8
and 10 start flashing, the buzzer sounds, an error
code is shown on the display and the machine enters
the alarm mode and cannot be operated.
The meaning of the error messages is shown in
Section “Faults and Troubleshooting”.
To do a manual check, it will be enough to load a
weight exceeding the maximum permitted with the
boom fully out and attempt to lift it. The system shall
enter in alarm; should that not be the case, contact
TEREXLIFT Technical Service.
10
5
8
86
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
LIMIT SWITCHES on the OUTRIGGERS
When the outriggers are lowered to the ground:
- the overload warning system changes the
meter scale
- the transmission is deactivated
EMERGENCY STOP PUSHBUTTON on the
dashboard, to the right of the steering wheel.
Pressing down this button stops the engine of
the machine.
Before starting work again, find and rectify the
relevant causes, then reset the button to neutral
position turning it clockwise.
10
15
20
RPM x 100
Checking the limit switches of the outriggers
(at every use)
To check the limit switches of the outriggers:
• Lower the outriggers to the ground and attempt
to engage a gear.
If the gear can be engaged, contact the
TEREXLIFT Technical Assistance Service.
Proceed on one outrigger at a time.
• With the outriggers up, light 8 on the load limiter
panel must be off; with the outriggers down to the
ground, the same light must be on. Should it not
be the case, contact the TEREXLIFT Technical
Service.
5
25
0
30
P
Checking the emergency stop pushbutton (at
every use)
To check the efficiency of this pushbutton, simply
press it down during a movement. The pressure of
the pushbutton shall cause the movement to stop
and the engine to shut down.
WARNING
If a limit switch is faulty or a lever is deformed,
immediately replace the part.
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
87
Operator’s Manual
Second Edition - Second Printing
Maintenance
BLOCK VALVES fitted to all CYLINDERS
All machine’s cylinders are equipped with block
valves:
•
•
•
•
•
•
•
Compensation cylinder
Lifting cylinder
Telescopic boom extension cylinder
Attachment swinging cylinder
Stabilizing cylinders
Machine rear axle locking cylinder
Machine levelling cylinder
DANGER
Always use the lock ring of the lift cylinder (see
picture below), when carrying out maintenance
on the lift cylinder block valve or, in general,
any operation in the area under the boom:
I. Lift and extend the boom
II. Unscrew the two screws on the frame (pos.
A) to release the ring
III. Put the ring on the lift cylinder rod (pos. B)
IV.
Lock the ring by tightening the screws
provided on the ring.


88
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Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
Checking the block valves (every 3 months)
The piloted blocking valves allow to held the load in
position in case of burst of a flexible hose.
To check the efficiency of a valve, proceed as
follows:
• Load a weight near the maximum payload onto
the boom.
• Raise the load some centimetres above the
ground (max 10 cm). To check the valve on
the telescope extension cylinder move the
boom to maximum height and extend it some
centimetres.
• Loosen the oil hoses to the cylinder of which you
are checking the valve with caution.
• To check the efficiency of the block valves of the
outriggers, lower them to the ground and unload
the weight of the tyres without raising them.
Loosen the cylinder hoses to check the efficiency
of the valve.
During the check, the oil will flow out of the hoses
and the load shall remain blocked in position.
Should that not be the case, the valve must be
replaced. Contact TEREXLIFT Technical Service.
Part No. 57.0009.0454
To remove the block valves or the cylinders
Lower the boom to the ground in a firm way since
the removal of the block valve or the cylinder can
cause an uncontrolled down-movement.
- After refitting the valve or the cylinder, replenish
the circuit and eliminate any air before starting
working. To eliminate the air from the circuit, move
the involved cylinders to end-of-stroke in the two
directions (opening/closing. To eliminate the air
from the fork balance cylinder, move the boom up
and down and tilt the fork plate forwards/back.
-
WARNING
Do the check of the valves taking all the possible
precautionary measures:
- Wear safety glasses
- Wear safety gloves
- Wear safety shoes
- Wear suitable working clothes
- Use guards against leaks of oil at high
pressure
- Do the check in a free space with barriers all
around to keep non-authorised people away
- Ensure that the part to be checked is in safe
condition and that the action generated does
not result in an uncontrolled movement of the
machine.
GTH-4013EX - GTH-4514EX - GTH-4017EX
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Maintenance
SAFETY SWITCHES:
L Low boom sensor: switch installed at the
back of the boom.
M High boom sensor: switch installed at the
back of the boom.
N Extended boom sensor: switch installed at
the back of the boom.
O Switch on the parking brake to prevent
forward-backward transmission engaging.
Switch control
(at every use)
Switch L on boom
• Lift the boom with a tilt angle below 20° and check
if, regardless of the boom extension, machine
sway function and outriggers’ controls can be
activated.
If they cannot be activated, call TEREXLIFT
Technical Assistance Service.
Switch M on boom
• Lift the boom with a tilt angle over X° ( 40° for
GTH-4514EX and GTH-4017EX; 50° for GTH4013EX) and make sure the machine sway
function and outriggers’ controls are disabled.
If they are not disabled, call TEREXLIFT Technical
Assistance Service.
Switch N on boom
• Lift the boom with a tilt angle over 20°, extend the
boom and make sure the machine sway function
and outriggers’ controls are disabled.
If they are not disabled, call TEREXLIFT Technical
Assistance Service.
Switch O on the parking brake
• Sit in the driving seat, engage the parking brake
and make sure the machine does not move.
If the machine moves, replace or adjust the
distance of the micro-switch on the parking
brake
.



GTH-4514 EX
 GTH-4017 EX

GTH-4013 EX


X°
C
B
20°
A
90
GTH-4013EX - GTH-4514EX - GTH-4017EX
0°
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
Checking the MACHINE START CONTROL (at
every use)
Attempt to start the engine with the forward or reverse
gear put.
The engine must not start. If the engine starts, contact
the TEREXLIFT Technical Service.
Repeat the operation putting first one gear, then
the other.
C H E C K I N G T H E S TAT E O F T H E
STRUCTURE
Five years or 6000 hours after the first placing into
operation of the machine (whichever occurs first),
check the state of the structure paying an extreme
attention to the welded supporting joints and the pins
of both boom and platform (if present).
WARNING
After the first 5 years, repeat this check every
2 years.
Part No. 57.0009.0454
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Maintenance
ELECTRICAL SYSTEM
WARNING
WARNING
All maintenance interventions must be carried
out with engine stopped, parking brake engaged,
working attachments on the ground and gearbox
lever in neutral.
WARNING
When raising a component for maintenance
purposes, secure it in a safe way before carrying
out any maintenance.
WARNING
Any intervention on the electrical system unless
performed by authorized personnel, is expressly
forbidden.
•
•
•
•
•
•
•
BATTERY
•
•
•
•
•
Check the electrolyte level every 250 working
hours; if necessary, add distilled water.
Ensure the fluid is 5/6 mm above the plates and
the cell levels are correct.
Check the cable clips are well secured to the
battery terminals. To tighten the clips, always use
a box wrench, never pliers.
Protect the terminals smearing them with pure
vaseline.
Remove the battery and store it in a dry place,
when the machine is not used for a long time.
•
Battery electrolyte contains sulphuric acid. It
can burn you if it touches your skin and eyes.
Always wear goggles and protective gloves,
and handle the battery with caution to prevent
spillage. Keep metal objects (watch straps,
rings, necklaces) clear of the battery leads,
since they can short the terminals and burn
you.
Before disconnecting the battery, set all
switches within the cab to OFF.
To disconnect the battery, disconnect the
negative (-) lead from the frame earth first.
To connect the battery, connect the positive
(+) lead first.
Recharge the battery far from the machine, in
a well-ventilated place.
Keep out of items which can produce sparks,
of naked flames or lit cigarettes.
Do not rest metal objects onto the battery.
This can result in a dangerous short especially
during a recharge.
Because the electrolyte is highly corrosive, it
must never come in contact with the frame of
the handler or electric/electronic parts. If the
electrolyte comes in contact with these parts,
contact the nearest authorised assistance
centre.
WARNING
Risk of explosion or shorts. During the recharge,
an explosive mixture with release of hydrogen
gas forms.
CAUTION
Do not add sulphuric acid; add only distilled
water.
92
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
FUSES AND RELAYS
The electrical system is protected by fuses placed in
the driving cab, on the left. Before replacing a blown
fuse with a new one having the same amperage, find
out and rectify the fault.
GTH-4017 EX & GHT-4514 EX
Fuses
Ref.
Circuit
Relays
Ref.
Circuit
K1
HIGH BEAM
K2
LOW BEAM
K3
HORN
K4
LIGHT POWER SUPPLY
K5
SHIFT 1°/2° MECHANICAL SPEED
K6
BACKWARDS BUZZER
Amp.
K7
-------------------------
F1
FRONT WIPER
10
K8
-------------------------
F2
HEATING
15
K9
----------------------------
F3
STOP LIGHT MICRO-SWITCH
5
K10
---------------------------
F4
REAR/ROOF WIPER
7.5
K11
START-UP ENABLING COMMAND
F5
OPTIONAL
10
K12
EMERGENCY PUMP ENABLING COM
F6
LOW BEAM
15
K13
EMERGENCY PUMP
F7
POSITION LIGHTS
3
K14
--------------------
3
K15
BOOM OUT ENABLING (LMI)
F8
INSTRUMENT LIGHTING
F9
INDICATOR LIGHTS POWER SUPPLY
7.5
K16
BOOM DOWN ENABLING (LMI)
F10
ROAD LIGHTS SWITCH
7.5
K17
---------------------
F11
FLASHING BEACON
7.5
K18
OUTRIGGERS
F12
STOP LIGHTS
10
K19
OVERLOAD WARNING SYSTEM
F13
JOBSITE/MANPLATFORM SEL
10
K20
------------------REAR AXLE LOCK
F14
BACKWARDS LIGHT
10
K21
F15
HIGH BEAM
10
K22
OPTIONAL
F16
HAZARD WARNING LIGHT
15
K23
WARNING LIGHTS
F17
ROAD LIGHTS
10
K24
MECHANICAL GEAR UNIT
F18
OUTRIGGERS MICRO-SWITCH
10
K19
K24
F19
TRANSMISSION CONT. UNIT
10
F20
+12V ON THE BOOM
10
K8
K16
K15
K7
K1
K11
K10
K9
K12
K2
K4
K3
F6
F12
F15
F21
F27
F5
F11
F14
F20
F26
F4
F10
F13
F19
F25
F3
F9
F18
F24
F2
F8
F17
F23
F1
F7
F16
F22
F21
HORN
15
F22
MANPLATFORM POWER SUP.
15
F23
CAB INTERIOR LIGHTS
10
F24
JOBSITE/MANPLATFORM SEL
10
F25
LMI CONTROL UNIT
10
F26
AUXILIARY CIRCUIT
10
F27
WORK LIGHTS
Part No. 57.0009.0454
10
K18
J3
GTH-4013EX - GTH-4514EX - GTH-4017EX
K23
J2
K5
K6
K21
K13
J1
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Maintenance
FUSES AND RELAYS
The electrical system is protected by fuses placed in
the driving cab, on the left. Before replacing a blown
fuse with a new one having the same amperage, find
out and rectify the fault.
GTH-4013 EX
Fuses
Ref.
Circuit
Relays
Ref.
Circuit
K1
HIGH BEAM
K2
LOW BEAM
K3
HORN
K4
STOP LIGHT
K5
SHIFT 1°/2° MECHANICAL SPEED
K6
BACKWARDS BUZZER
Amp.
K7
FOWARD MODE SOLENOID VALVE
F1
FRONT WIPER
10
K8
REVERSE MODE SOLENOID VALVE
F2
HEATING / AC
15
K9
SECURITY FOWARD/REVERSE
F3
I/0 CONTROL UNIT
5
K10
SECURITY FOWARD/REVERSE
F4
REAR/ROOF WIPER
7.5
K11
START-UP ENABLING COMMAND
F5
OPTIONAL
10
K12
EMERGENCY PUMP ENABLING COM
F6
LOW BEAM
15
K13
EMERGENCY PUMP
F7
POSITION LIGHTS
3
K14
--------------------
F8
INSTRUMENT LIGHTING
3
K15
BOOM OUT ENABLING (LMI)
F9
INDICATOR LIGHTS POWER SUPPLY
7.5
K16
BOOM DOWN ENABLING (LMI)
F10
ROAD LIGHTS SWITCH
7.5
K17
---------------------
F11
FLASHING BEACON
7.5
K18
PLATFORM ABIL ROTATING COM.
F12
STOP LIGHTS
10
K19
PLATFORM ABILITATION
F13
STEERING MODE SELECTOR
10
K20
-------------------
F14
BACKWARDS BUZZER
10
K21
REAR AXLE LOCK
F15
HIGH BEAM
10
K22
MANPLATFORM CONTROLS ENABLING
F16
HAZARD WARNING LIGHT
15
K23
WARNING LIGHTS
F17
POSITION LIGHTS SWITCH
10
K24
MECHANICAL GEAR UNIT
F18
OUTRIGGERS MICRO-SWITCH
10
F19
TRANSMISSION CONT. UNIT
10
F20
EMERGENCY STOP SWITCH
10
F21
HORN
15
F22
MANPLATFORM POWER SUP.
15
F23
CAB INTERIOR LIGHTS
10
F24
JOBSITE/MANPLATFORM SEL
10
F25
LMI CONTROL UNIT
10
F26
AUXILIARY CIRCUIT
10
F27
WORK LIGHTS
10
94
K19
K24
K18
K8
K16
K15
K7
K1
K11
K10
K9
K12
K2
K3
K5
K6
K21
K13
F6
F12
F15
F21
F27
F5
F11
F14
F20
F26
F4
F10
F13
F19
F25
F3
F9
F18
F24
F2
F8
F17
F23
F1
F7
F16
F22
J3
GTH-4013EX - GTH-4514EX - GTH-4017EX
K23
J2
J1
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
Engine compartment fuses and relays
Ref.
F1G
Starter Enabling Switch
30
F2G
Engine Ignition Key
40
F3G
Cabin Fuses Board
60
F4G
Glow Plugs
60
F5G
Fuel Pump
15
F6G
Emergency Pump
15
K01
Engine Start
K02
Glow Plugs Preheating
K03
Fuel Pump
K04
Emergency
F1G
F4G
F2G
F3G
K04
F6G
K03
K02
Part No. 57.0009.0454
NOTICE
Amp.
Circuit
•
•
•
•
•
Do not use fuses having a higher amperage
than that recommended, since they can
damage the electric system seriously.
If the fuse blows after a short time, look for
the fault source by checking the electric
system.
Always keep some spare fuses for an
emergency.
Never try to repair or short blown fuses.
Make sure the contacts of fuses and fusesockets ensure a good electric connection
and are not oxidised.
K01
F5G
F5G
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Maintenance
REFUELLING
REFUELLING
Part
Diesel engine
Engine cooling system
Fuel tank
Hydraulic system tank
Product
Capacity (litres)
Engine oil
7
Water+antifreeze
15
Diesel fuel
135
Hydraulic oil
150
Gearbox
Oil
1.5
Differential gears
Oil
8.7
Wheel reduction gears
Oil
0.75
PRODUCT SPECIFICATIONS
Engine oil
Use the oil recommended by the Diesel engine Manufacturer (see the relevant handbook delivered with
the machine).
At the delivery, the machine is refilled with:
SHELL RIMULA SAE 15W-40
(API CH-4 / CG-4 / CF-4 / CF, ACEA E3, MB 228.3)
Lubrication oils and relevant filtering elements
Refill the machine with following lubricants:
Use
Power divider-Differential gearsReduction gears
Hydraulic system and brakes
Product
Definition
TRACTORENAULT
THFI 208 LF SAE 80W
API GL4 / FORD M2C 86B
Massey Ferguson M1135
SHELL TELLUS T46
DENISON HF-1
DIN51524 part 2 & 3
NOTICE
Never mix different oils: this may result in troubles and component breaks.
Oils for hydraulic system:
Arctic climates:
Temperatures below -10°C
Mild climates:
Temperatures from -15°C to + 45°C
Tropical climates: Temperatures above +30°C
96
Use SHELL Tellus T22
Use SHELL Tellus T46
Use SHELL Tellus T68
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - Second Printing
Operator’s Manual
Maintenance
Fuel
Refuel through cap A. Use only Diesel fuel with
less than 0.5% sulphur content, according to
the specifications of the diesel engine operation
handbook.
NOTICE
In cold climates (temperature under -20°C) use
only Arctic type Diesel fuel, or oil-diesel fuel,
or oil-diesel fuel mixtures. The composition
of the latter can vary in relation to the ambient
temperature up to max. 80% oil.
GTH-4013 EX
Grease
For the machine greasing, use:
Lithium-based
Vanguard LIKO
grease, type EP2
When greasing by
pump.
Graphitized AGIP
grease, type GR NG 3
When greasing by
brush.
INTERFLON FIN
GREASE LS 2
On the telescopic
boom
NOTICE
Avoid mixing greases of different type or features
and do not use greases of lower quality.
Engine coolant
It is advisable to use an antifreeze mixture (50%
water-50% antifreeze). At the delivery, the machine
is refilled with:


TEREX PRO COOL by VALVOLINE
The use of this product guarantees protection to the
circuit for 3 years or 7000 hours without having to
add any dry coolant additive.
GTH-4514 EX
GTH-4017 EX
TEREX PRO COOL
Protection against boiling / freezing
Product %


33
40
50
70
Freezing point
-17°C
-24°C
-36°C
-67°C
Boiling point
123°C
126°C
128°C
135°C
NOTICE
Use an antifreeze mixture in the proportions
recommended by the manufacturer in relation to
the ambient temperature of the jobsite.
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Operator’s Manual
Faults and Troubleshooting
FAULTS AND TROUBLESHOOTING
This chapter represents a practical guide for the
operator for fixing the most common failures and, at
the same time, detecting those interventions that must
be carried out by qualified technical engineers.
If you are unsure about anything, do not carry out
operations on the machine, but call in a skilled
technician.
PROBLEM
THE DASHBOARD
DOES NOT TURN ON
THE STARTER DOES
NOT RUN
THE MACHINE
DOES NOT MOVE
FORWARD/BACK
NO SELECTION
OF THE STEERING
MODE
•
•
Battery down
Fuse in the engine
compartment box blown
•
Forward/reverse gear selector
not in neutral position
Battery down
SOLUTIONS
•
•
Check the battery condition
Check the main fuse in the engine
compartment and replace if
necessary
•
Set the switch to 0
•
Recharge or replace the battery
•
Check the fuse located i and
replace if necessary
•
•
Engine start fuse blown: F56
(GTH-4514 EX & GTH-4017
EX); F1M (GTH-4013 EX)
No fuel
Fuel filter clogged
•
•
•
Fuel hose empty (fuel used up)
•
Refuel
Change the filter. See engine
operator handbook)
Refuel, then refer to engine
operator handbook
•
Changeover switch in neutral
•
•
•
Parking brake engaged
Fuse F14 blown
•
•
•
Fuse F13 blown
•
•
THE DLE LOAD
• Fuse F25 blown
LIMITING SYSTEM IS
IN ALARM
• System failure
Part No. 57.0009.0454
Any repair work, maintenance or troubleshooting
must be carried out with machine stopped, boom
in rest position or laid on the ground, parking
brake engaged and ignition key removed.
CAUSES
•
THE STARTER RUNS,
BUT THE ENGINE
DOES NOT START
WARNING
Set the gear switch to correct
position
Disengage
Check the fuse and replace if
necessary.
Check the fuse and replace if
necessary.
• Check and replace fuse, if necessary
• Check the load cell functionality
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Faults and Troubleshooting
PROBLEM
CAUSES
1 E2PROM error
SOLUTIONS
• Stop and restart the machine to RESET
the system. If the error message is still
shown, address to the TEREXLIFT service
centre to re-calibrate the machine.
• Check the wiring between control panel
and load cell
• Check that the load cell is fixed correctly
2 The value read from CELL 1 is higher • Check the connecting cable or the
than max permissible
connectors is/are not shorted.
• If the error message is still shown,
address to the TEREXLIFT service centre
and let the load cell be checked.
ERROR MESSAGES
OF THE DLE LOAD
LIMITING SYSTEM
SHOWN ON THE
DISPLAY
• Check the wiring between control panel
and load cell
• Check that the load cell is fixed
correctly
3 The value read from CELL 2 is higher
• Check the connecting cable or the
than max permissible
connectors is/are not shorted
• If the error message is still shown,
address to the TEREXLIFT service centre
and let the load cell be checked.
4 Block relay error during operation
• Check the efficiency of relay and wiring.
• Stop and restart the machine and check
the outputs. If the error message is
still shown, address to the TEREXLIFT
service centre to replace the DLE unit.
• Check the efficiency of relay and wiring.
• Stop and restart the machine and run
5-6-7-8 Block relay error when power is
a new test. If the error message is still
turned on
shown, address to the TEREXLIFT
service centre to replace the DLE unit.
9 C E L L 1 a n d C E L L 2 re a d i n g
incongruence. The values read from
the two cells are different.
100
• Check that the cells are intact and
fixed correctly. If the error message is
still shown, address to the TEREXLIFT
service centre to replace the load cell or
re-calibrate the machine.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Faults and Troubleshooting
PROBLEM
ERROR MESSAGES
OF THE DLE LOAD
LIMITING SYSTEM
SHOWN ON THE
DISPLAY
CAUSES
SOLUTIONS
A Data error in RAM
• Stop and restart the machine. If the error
message is still shown, address to the
TEREXLIFT service centre.
B Outrigger incongruence
• An input is not read. Check the wiring,
the power cord and the connector of
the DLE unit. If the error message is
still shown, address to the TEREXLIFT
service centre.
C Error in A.D.C. reading check
• Stop and restart the machine. If the error
message is still shown, address to the
TEREXLIFT service centre.
NOTICE
In case of faults not listed in this chapter, address to the TEREXLIFT Technical Assistance, your nearest
authorised workshop or dealer.
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Faults and Troubleshooting
20
TRANSMISSION PROBLEMS DIAGNOSTICS
By interpreting the series of blinks of the transmission
indicator light 20 (see paragraph Controls and
Instruments), it is possible to identify the problems
occurred in electric components.
Each sequence is a number where long blinks mean
tens and short blinks mean units
.
ERROR
Short shimmering before code transmission
Long blinks: tens (in this case 3)
Short blinks: units (in this case 5)
ERROR CODE 35
FAULT TABLE
Error code
Error description
Machine state
15
Battery Voltage or Sensor Voltage Error
SAFE-Mode
19
Pump Current Forward Error
SAFE-Mode
23
Pump Current Reverse Error
SAFE-Mode
27
Motor Current Error
SAFE-Mode
31
Engine Speed RPM Error
SAFE-Mode
35
FNR Shortcut Error
39
Inching Error
43
CREEP DRIVE Error
LIMITED-Mode
47
CREEP MODE Error
LIMITED-Mode
55
Parking Brake Error
59
HST Motor RPM Error
LIMITED-Mode
70
CAN line Error
LIMITED-Mode
LIMITED-Mode
SAFE-Mode
SAFE-Mode
SAFE-Mode: the machine stops and restarts only when the panel is switched off and on again, after
eliminating the detected problem.
LIMITED-Mode: the machine moves adjusting the pump but without controlling the engine; therefore,
it moves at limited speed.
102
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Operator’s Manual
Faults and Troubleshooting
TORQUE WRENCH SETTINGS
Dxp
Pre-loading (N)
Torque wrench setting (Nm)
4.8
8.8
10.9
12.9
4.8
8.8
10.9
12.9
M 4 x 0,7
1970
3930
5530
6640
1,5
3,1
4,3
5,2
M 5 x 0,8
3180
6360
8950
10700
3
6
8,5
10,1
M6x1
4500
9000
12700
15200
5,2
10,4
14,6
17,5
M 8 x 1,25
8200
16400
23100
27700
12,3
24,6
34,7
41,6
M8x1
8780
17600
24700
29600
13
26
36,6
43,9
M 10 x 1,5
13000
26000
36500
43900
25,1
50,1
70,5
84,6
M 10 x 1,25
13700
27400
38500
46300
26,2
52,4
73,6
88,4
M 12 x 1,75
18900
37800
53000
63700
42,4
84,8
119
143
M 12 x 1,25
20600
41300
58000
69600
45,3
90,6
127
153
M 14 x 2
25800
51500
72500
86900
67,4
135
190
228
M 14 x 1,5
28000
56000
78800
94500
71,7
143
202
242
M 16 x 2
35200
70300
98900
119000
102
205
288
346
M 16 x 1.5
37400
74800
105000
126000
107
214
302
362
M 18 x 2,5
43000
86000
121000
145000
142
283
398
478
M 18 x 1,5
48400
96800
136000
163000
154
308
434
520
M 20 x 2,5
54900
110000
154000
185000
200
400
562
674
M 20 x 1,5
60900
122000
171000
206000
216
431
607
728
M 22 x 2,5
67900
136000
191000
229000
266
532
748
897
M 22 x 1,5
74600
149000
210000
252000
286
571
803
964
M 24 x 3
79100
158000
222000
267000
345
691
971
1170
M 24 x 2
86000
172000
242000
290000
365
731
1030
1230
M 27 x 3
103000
206000
289000
347000
505
1010
1420
1700
M 27 x 2
111000
222000
312000
375000
534
1070
1500
1800
M 30 x 3,5
126000
251000
353000
424000
686
1370
1930
2310
M 30 x 2
139000
278000
391000
469000
738
1480
2080
2490
NOTICE
Sensor maximum driving torque: 15 Nm.
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Operator’s Manual
Optional Attachments
INTRODUCTION
This section provides information on the optional
interchangeable attachments, especially manufactured for the handlers.
Use only genuine attachments, described in this
section, after having read their features thoroughly
and understood their use.
To install and remove the attachments, follow the
instructions supplied in the “Operating Instructions”
section.
DANGER
When replacing interchangeable attachments,
keep any person clear of the working area.
DANGER
Mounting optional attachments, and especially
the extension jib, can change the centre of gravity
of the machine. Before handling a load, check its
weight and compare it with the values on the load
charts. The weight of the used attachment must
always be deducted from the rated payload.
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Optional Attachments
800 LITRES SHOVEL
(code 59.0202.0000 for GTH-4013EX)
(code 59.0200.7000 for GTH-4017EX)
(code 59.0200.4000 for GTH-4514EX)
CAUTION
Attachment suitable for moving loose material.
Do not use for digging operations.
Application
Quick coupling attachment for moving soil, sand,
debris, cereals, etc.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Operation
To load/unload the material, operate the rotation
lever of the attachment holding plate.
CAUTION
When using a shovel, load the material only
when the boom is completely retracted and push
against the heap with straight wheels.
TECHNICAL DATA
Capacity
800 litres
Width
2340 mm
Length
1000 mm
Height
850 mm
Weight
440 kg
106
Maintenance
Visually check the shovel for damage before using
it.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Optional Attachments
500 LT MIXING BUCKET
(code 59.0401.0000)
Application
Quick coupling attachment for mixing and distributing
concrete.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Operation
To load/unload the material, operate the rotation
lever of the attachment holding plate.
To enable the movement of the internal mixer of the
bucket, press the dedicated switch 23.
TECHNICAL DATA
Width (A)
1850 mm
Length (B)
1080 mm
Height (C)
1120 mm
Empty Weight
780 kg
All Up Weight
2000 kg
Output Capacity
500 lt
Total capacity
785 lt
Output level from shaft centre (D)
140 mm
WARNING
Before any maintenance, rest the bucket on the
ground, stop the machine, remove the starter key
and lock the cab door to prevent anybody from
gaining access to the control panel.
C
A
Maintenance
Visually check the bucket for damage before using
it. Wash thoroughly with water after use or in case
of prolonged inactivity to prevent the mix or residues
from hardening.
Check for oil leaks from hoses and connectors.
Carefully protect the quick connectors once
disconnected to prevent impurities from entering
the circuit.
B
REST POSITION
D
Part No. 57.0009.0454
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Operator’s Manual
Second Edition - First Printing
Optional Attachments
500 LITRES CONCRETE SKIP
(code 59.0400.0000 _ Manual Version)
(code 59.0400.1000 _ Hydraulic Version)
Application
Attachment coupled to the standard forks of the
handler and fixed by means of the special chains
with shackle provided.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Operation
Fork the skip bearing in mind the side where the
product will be unloaded.
Secure the skip to the forks using the chains provided.
To unload the concrete:
• Manual Version: manually operate the gate
opening lever
• Hydraulic Version: operate the attachment
locking lever after connecting the feeding lines of
the new attachment to the quick couplings
TECHNICAL DATA
Capacity
500 litres
Width
1200 mm
Length
1200 mm
Height
1270 mm
Weight
220 kg
SAE Capacity
0.5 m3
108
Maintenance
Visually check the skip for damage before using it.
Wash with water after use or in case of prolonged
inactivity to prevent the mix or residues from
hardening.
Check for oil leaks from hoses and connectors.
Carefully protect the quick connectors once
disconnected to prevent impurities from entering
the circuit.
Check the chains after every use and replace them
if worn or damaged.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Optional Attachments
800 LITRES CONCRETE SKIP
(code 59.0400.2000 _ Manual Version)
(code 59.0400.3000 _ Hydraulic Version)
Application
Attachment coupled to the standard forks of the
handler and fixed by means of the special chains
with shackle provided.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Operation
Fork the skip bearing in mind the side where the
product will be unloaded.
Secure the skip to the forks using the chains provided.
To unload the concrete:
• Manual Version: manually operate the gate
opening lever
• Hydraulic Version: operate the attachment
locking lever after connecting the feeding lines of
the new attachment to the quick couplings
TECHNICAL DATA
Capacity
800 litres
Width
1200 mm
Length
1200 mm
Height
1520 mm
Weight
260 kg
SAE Capacity
0.8 m3
Part No. 57.0009.0454
Maintenance
Visually check the skip for damage before using it.
Wash with water after use or in case of prolonged
inactivity to prevent the mix or residues from
hardening.
Check for oil leaks from hoses and connectors.
Carefully protect the quick connectors once
disconnected to prevent impurities from entering
the circuit.
Check the chains after every use and replace them
if worn or damaged.
GTH-4013EX - GTH-4514EX - GTH-4017EX
109
Operator’s Manual
Second Edition - First Printing
Optional Attachments
FORKS WITH HYDRAULIC SIDE-SHIFT
(code 59.0601.2000)
Application
Quick-coupling fitted attachment for handling
palletised loads with possibility of shifting the load
to the side by ± 100 mm.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
• Do not load loose materials
• Do not move superposed pallets
Operation
To adjust the tilting, operate the rotation lever of the
attachment holding plate.
To side-shift, operate the attachment locking
lever after connecting the feeding lines of the new
attachment to the quick couplings (see page F-2).
TECHNICAL DATA
Payload
4000 kg
Width
1400 mm
Length
1600 mm
Height (with protection)
1140 mm
Weight
180 kg
Stroke
± 100
Fork Attachments
110
Maintenance
Visually check the attachment for damage before
using it.
Check for hydraulic oil leaks.
Daily grease the joints using a greasing gun, and
smear the sliding guides with graphitized grease.
FEM 3
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Optional Attachments
4000 KG FIXED HOOK ON PLATE
(code 59.0700.4000)
Application
Quick-coupling fitted attachment for lifting loads by
means of special slings.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Do not oscillate the load.
Do not drag hooked loads.
Lift the load before extending the boom.
Operation
Fork the hook and hold it in position by means of
the locking cylinder.
All loads must be bridled with special textile slings or
chains in compliance with all pertinent regulations.
To handle the load, raise and rotate the telescopic
boom of the handler.
Maintenance
Visually check the hook for damage before using it.
Check the safety catch is in good working order.
TECHNICAL DATA
Payload
4000 kg
Width
930 mm
Length
370 mm
Height
415 mm
Weight
120 kg
CAUTION
The fixed hook has been designed to support a
load of 4000 kg. The max payload corresponds
to the nominal capacity rating of the handler on
which it is installed and is indicated on the load
charts supplied with the equipment.
Make sure this attachment can be used in the
destination country of the machine.
Application must be submitted directly by the
user.
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Optional Attachments
900 KG EXTENSION JIB
(code 59.0802.0000 _ Mechanical Version)
(code 59.0801.9000 _ Hydraulic Version
for GTH-4013EX and GTH-4514EX)
(code 59.0802.2000 _ Hydraulic Version
for GTH-4017EX)
Application
Quick-coupling fitted attachment for maintenance
interventions at high working heights.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Never lift wrongly slung loads.
Avoid abrupt acceleration or deceleration.
Avoid load oscillations, and especially do not move
the load from the vertical pull line.
Do not pull crosswise and do not tow.
Operation
To change the working height, operate the rotation
lever of the attachment holding plate.
TECHNICAL DATA
Payload
900 kg
Width
990 mm
Length
4125 mm
Height
600 mm
Weight
262 kg
Maintenance
Visually check the jib for damage before using it.
Check the safety catch is in good working order.
Daily grease the joints using the greasing gun.
Make sure this attachment can be used in the
destination country of the machine.
Application must be submitted directly by the
user.
112
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Optional Attachments
2000 KG EXTENSION JIB
(code 59.0802.3001 _ Mechanical Version)
Application
Quick-coupling fitted attachment for maintenance
interventions at high working heights.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Never lift wrongly slung loads.
Avoid abrupt acceleration or deceleration.
Avoid load oscillations, and especially do not move
the load from the vertical pull line.
Do not pull crosswise and do not tow.
Operation
To change the working height, operate the rotation
lever of the attachment holding plate.
Maintenance
Visually check the jib for damage before using it.
Check the safety catch is in good working order.
Daily grease the joints using the greasing gun.
TECHNICAL DATA
Payload
2000 kg
Width
1000 mm
Length
2200 mm
Height
660 mm
Weight
200 kg
Part No. 57.0009.0454
Make sure this attachment can be used in the
destination country of the machine.
Application must be submitted directly by the
user.
GTH-4013EX - GTH-4514EX - GTH-4017EX
113
Operator’s Manual
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Optional Attachments
3000 KG HYDRAULIC WINCH
(code 59.0901.4000 for GTH-4013EX
and GTH-4514EX)
(code 59.0901.5000 for GTH-4017EX)
Application
Quick-coupling fitted attachment for lifting loads by
means of special slings.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Do not oscillate the load.
Do not drag hooked loads.
Lift the load before extending the boom.
Operation
Fork the hook and hold it in position.
All loads must be bridled with special textile slings or
chains in compliance with all pertinent regulations.
To handle the load, raise and rotate the telescopic
boom of the handler.
Maintenance
Visually check the hook for damage before using it.
Check the safety catch is in good working order.
TECHNICAL DATA
Payload
3000 kg
Width
960 mm
Length
880 mm
Height
1650 mm
Weight
280 kg
114
Make sure this attachment can be used in the
destination country of the machine.
Application must be submitted directly by the
user.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Optional Attachments
BASKET FOR BRICKS
(code 59.0400.7000)
Application
Attachment used to handle construction manufactured
products, to be fixed to the standard forks of the
handler and locked in position with the chains with
shackles supplied.
Safety
Strictly obey the general safety precautions given in
section “Safety”.
Operation
Fork the basket from the rear side being careful that
the door that can be opened is at the front.
Secure the basket to the forks using the chains
supplied.
Maintenance
Visually check the attachment for damage before
using it.
TECHNICAL DATA
Width
800 mm
Length
1100mm
Height
1150 mm
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Second Edition - First Printing
Operator’s Manual
Specifications
I
K
B
A
D
E
C
J
GTH-4514 EX GTH 4017 EX
GTH 4013 EX
MAIN DIMENSIONS
A Overall height ......................................................mm
B Height to the steering wheel ................................mm
C Overall width ........................................................mm
D Cab width .............................................................mm
E Track ....................................................................mm
F Wheel-base ..........................................................mm
G Length to the front tyres ......................................mm
H Length to the attachment holding plate ...............mm
I Ground clearance, center ......................................mm
J Max width with extended outriggers .....................mm
K Ground clearance, axle .......................................mm
• Internal steering radius .........................................mm
• External steering radius ........................................mm
2560
1600
2450
780
1980
2850
4650
6100
375
2950
400
2150
4500
2610
1650
2450
780
1980
2850
4700
6490
425
2950
425
2150
4500
2400
1600
2320
780
1920
2950
4790
6060
390
2890
441
2425
4650
LIMITS OF USE
M1 Obstruction angle ....................................................
M2 Departure angle ......................................................
• Min/max ambient temperature ................................°C
33°
29°
-20°/+40°
37°
32°
-20°/+40°
40°
46°
-20°/+40°
WEIGHT
• Weight in working order ..........................................kg
10.600
11.850
10.100
SPEED
• Max travel speed (max load) .............................. km/h
• Max travel speed (with fork) ................................km/h
5
35
5
35
5
35
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Specifications
GTH-4514 EX
GTH-4017 EX
GTH-4013 EX
PAYLOAD AND REACH
• Lifting height (max) with outriggers ..............mm
• Lifting height (max) without outriggers .........mm
• Reach at maximum height ...........................mm
• Forward reach (max) ..................................mm
• Attachment holding plate rotation ......................
• Lifting capacity (max) .....................................kg
• Lift capacity at max height .............................kg
• Lift capacity at max reach ..............................kg
13710
13560
560
9610
145°
4500
3500
1250
16720
16590
590
12550
145°
4000
2500
600
13000
12810
1900
9080
138°
4000
3000
1250
FORKS (FLOATING TYPE)
• Dimensions ..................................................mm
• Weight ............................................................kg
• Fork holding frame - class .................................
1200x120x50
70
FEM III
1200x120x50
70
FEM III
1200x120x50
70
FEM III
DIESEL ENGINE
• Make ..................................................................
• Model/Type ........................................................
• Features ............................................................
PERKINS
PERKINS
PERKINS
1104 D-44T
1104 D-44T
1104 D-44T
Diesel
Diesel
Diesel
4 cylinders in line 4 cylinders in line 4 cylinders in line
4 strokes
4 strokes
4 strokes
direct injection
direct injection
direct injection
• Bore x Stroke .............................................. mm
105x127
105x127
105x127
• Total displacement .........................................cc
4400
4400
4400
• Power at 2300 rpm .......................................kW
74,5
74,5
74,5
ELECTRICAL SYSTEM
• Voltage ............................................................V
• Battery ...........................................................Ah
12
120
12
120
12
120
VIBRATION LEVELS
• Vibrations (at seat level) .............................m/s2
0.23
0.23
0.23
118
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH FORKS GTH 4017 EX ON STAB
GTH-4017 EX
09.4618.0876
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Load Charts
LOAD CHART WITH FORKS GTH 4017 EX ON TYRES
GTH-4017 EX
09.4618.0877
120
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Part No. 57.0009.0454
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Operator’s Manual
Load Charts
LOAD CHART WITH HOOK GTH 4017 SX ON TYRES
GTH-4017 EX
09.4618.0878
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Load Charts
LOAD CHART WITH HOOK GTH 4017 EX ON OUTRIGGERS
GTH-4017 EX
09.4618.0879
122
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Operator’s Manual
Load Charts
LOAD CHART WITH WINCH GTH 4017 EX ON TYRES
GTH-4017 EX
09.4618.0880
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Load Charts
LOAD CHART WITH WINCH GTH 4017 EX ON OUTRIGGERS
GTH-4017 EX
09.4618.0881
124
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Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 900 KG JIB GTH 4017 EX ON WHEEL
GTH-4017 EX
09.4618.0882
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Load Charts
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GTH-4017 EX
09.4618.0883
126
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Operator’s Manual
Load Charts
LOAD CHART WITH SHOVEL GTH 4017 EX ON WHEEL
GTH-4017 EX
09.4618.0884
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Load Charts
LOAD CHART WITH SHOVEL GTH 4017 EX ON OUTRIGGERS
GTH-4017 EX
09.4618.0885
128
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 2P/500 REM 4400 MAN-PLATFORM GTH 4017 EX
2P/500
REM
4400
GTH-4017 EX
09.4618.0873
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Load Charts
LOAD CHART WITH 2P/300 F MAN-PLATFORM GTH 4017 EX
2P/
300 F
GTH-4017 EX
09.4618.0874
130
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Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 2P/1000 REM 5500 MAN-PLATFORM GTH 4017 EX
2P/1000
REM
5500
GTH-4017 EX
09.4618.0875
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Operator’s Manual
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Load Charts
LOAD CHART WITH FORK GTH 4013 EX ON OUTRIGGERS
GTH-4013 EX - SX
09.4618.0867
132
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH HOOK GTH 4013 EX ON WHEEL
GTH-4013 EX - SX
09.4618.0868
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Operator’s Manual
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Load Charts
LOAD CHART WITH HOOK GTH 4013 EX ON OUTRIGGERS
GTH-4013 EX - SX
09.4618.0869
134
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 900 KG JIB GTH 4013 EX ON WHEEL
GTH-4013 EX - SX
09.4618.0886
Part No. 57.0009.0454
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135
Operator’s Manual
Second Edition - First Printing
Load Charts
LOAD CHART WITH 900 KG JIB GTH 4013 EX ON OUTRIGGERS
GTH-4013 EX - SX
09.4618.0887
136
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH WINCH GTH 4013 EX ON OUTRIGGERS
GTH-4013 EX - SX
09.4618.0888
Part No. 57.0009.0454
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137
Operator’s Manual
Second Edition - First Printing
Load Charts
LOAD CHART WITH WINCH GTH 4013 EX ON WHEEL
GTH-4013 EX - SX
09.4618.0889
138
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH SHOVEL GTH 4013 EX ON WHEEL
GTH-4013 EX - SX
09.4618.0892
Part No. 57.0009.0454
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Operator’s Manual
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Load Charts
LOAD CHART WITH SHOVEL GTH 4013 EX ON OUTRIGGERS
GTH-4013 EX - SX
09.4618.0893
140
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 2P/300 F MAN-PLATFORM GTH 4013 EX
2P/
300 F
GTH-4013 EX
09.4618.0890
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Load Charts
LOAD CHART WITH 2P/500 REM 4400 MAN-PLATFORM GTH 4013 EX
2P/500
REM
4400
GTH-4013 EX
09.4618.0891
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Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH FROKS GTH 4514 EX ON OUTRIGGERS
GTH-4514 EX
09.4618.0898
Part No. 57.0009.0454
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Load Charts
LOAD CHART WITH FORKS GTH 4514 EX ON TYRES
GTH-4514 EX
09.4618.0897
144
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH HOOK GTH 4514 EX ON TYRES
GTH-4514 EX
09.4618.0899
Part No. 57.0009.0454
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Operator’s Manual
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Load Charts
LOAD CHART WITH HOOK GTH 4514 EX ON OUTRIGGERS
GTH-4514 EX
09.4618.0900
146
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH WINCH GTH 4514 EX ON TYRES
GTH-4514 EX
09.4618.0901
Part No. 57.0009.0454
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147
Operator’s Manual
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Load Charts
LOAD CHART WITH WINCH GTH 4514 EX ON OUTRIGGERS
GTH-4514 EX
09.4618.0902
148
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Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 900 KG JIB GTH 4514 EX ON TYRES
GTH-4514 EX
09.4618.0903
Part No. 57.0009.0454
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Load Charts
LOAD CHART WITH 900 KG JIB GTH 4514 EX ON OUTRIGGERS
GTH-4514 EX
09.4618.0904
150
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Operator’s Manual
Load Charts
LOAD CHART WITH SHOVEL GTH 4514 EX ON TYRES
GTH-4514 EX
09.4618.0905
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LOAD CHART WITH SHOVEL GTH 4514 EX ON OUTRIGGERS
GTH-4514 EX
09.4618.0906
152
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Second Edition - First Printing
Operator’s Manual
Load Charts
LOAD CHART WITH 2P/500 REM 4400 MAN-PLATFORM GTH 4514 EX
2P/500
REM
4400
GTH-4514 EX
09.4618.0894
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Load Charts
LOAD CHART WITH 2P/300 F MAN-PLATFORM GTH 4514 EX
2P/
300 F
GTH-4514 EX
09.4618.0895
154
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Operator’s Manual
Load Charts
LOAD CHART WITH 2P/1000 REM 5500 MAN-PLATFORM GTH 4514 EX
2P/1000
REM
5500
GTH-4514 EX
09.4618.0896
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Diagrams and Schemes
WIRING DIAGRAM FOR GTH-4514 EX & GTH-4017 EX 1/10
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Diagrams and Schemes
WIRING DIAGRAM FOR GTH-4514 EX & GTH-4017 EX 2/10
158
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GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Part No. 57.0009.0454
F R
R1
N
150 bar
R2
GTH-4013EX - GTH-4514EX - GTH-4017EX
L
Auxiliary gear pump
brakes/stabilizers/chassis levelling
displacement: 25 cc/rev
M
L4
M5
L3
M4
R
T
N
M3
Tp3
24 bar
L2
MA
480 bar
480 bar
Shutoff valve
Suction filter
MA
B
Hydrostatic transmission
Check valve
charge pressure
cracking pressure:
test port
0.5 bar (option)
Tp2
Chassis levelling cylinders
B A
P
M
Suction screen
Shutoff valve
Mechanical gear (2 speeds)
Mechanical gear speed
selector actuator
Boom functions pump
with integrated priority valve
displacement: 43 cc/rev
Mechanical gear speed
selector valve
4 ways/3 positions
Ev5
T
Tp1
Boom functions hydraulic
circuit test port
A
B
X3
Ev6
Boom functions
main valve
Double overcenter safety valve
piloting ratio: 4.2/1
cracking pressure: 350 bar
Right stabilizer cylinder
Check valve
cracking pressure:
0.5 bar (option)
Check valve
cracking pressure:
8 bar (option)
Single overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
Hydrostatic transmission
high pressure test port
capacity:
0.5 Litri
precharge
pressure
50 bar
Anticavitation valve
cracking pressure
5 bar
Boom telescoping cylinder
Double overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
Double overcenter safety valve
piloting ratio: 7.6/1
cracking pressure: 350 bar
Double overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
Left stabilizer cylinder
Double overcenter safety valve
piloting ratio: 4.2/1
cracking pressure: 350 bar
S
MB
Hydrostatic transmission charge pump
displacement: 17 cc/rev
450 bar
450 bar
F00A
Reverse
X8
Hydrostatic transmission pump
max displacement: 78 cc/rev
F00B
M14
Boom lift cylinder
Ev15
Rear axle pivoting
lockout cylinder
Ev14
Rear axle pivoting
lockout valve
2 ways/2 positions
Forks levelling
slave cylinder
Quick coupling
hydraulic ports
Hydraulically piloted
double check valve
piloting ratio: 4/1
Pressure
switch
activating
pressure
10-20 bar
Pressure
Forks attachment
switch quick coupling cylinder
activating
pressure
10-20 bar
Parking brake handle
selector valve
Forks tilt cylinder
Front axle
P1
P2
30 bar
Forward
X7
LS
Ev4
L1
cracking
pressure
140 bar
P1
P2
Rear axle
P Max relief valve T
Diesel engine
Check valve
cracking pressure:
2.5 bar
Steering rotating actuator
displacement: 315 cc/rev
R
A
T2
T2’
T1
T1’
N’
Anti-shock
valves
cracking
pressure
200 bar
T P
B
capacity:
0.5 Litri
precharge
pressure
50 bar
Front axle
steering cylinder
Steering modes
selector valve
4 ways / 3 positions
Ev3
Rear axle
steering cylinder
Hydraulically powered
service/emergency brakes
pedal pump
B
P
Pressure
switch
activating
pressure
70 bar
capacity:
1.5 Litri
precharge
pressure
35 bar
M3
M4
T
Emergency electrical
motor driven pump set
3.2 cc/rev (option)
T
280 bar
290 bar 290 bar
200 bar
2
2
2
2
Hydrostatic transmission motor
max displacement: 80 cc/rev
L1
B
A
B
A
B
A
B
A
L2
0
0
0
0
LS
Tp
E
G1
M1
M2
X5
XA
MPR
1
1
1
XB
0
0
0
2
Oil tank
capacity
120 liters
Tank lines
Hydrostatic transmission
high pressure lines
Boom / steering, brakes, stabilizers
and chassis levelling functions lines
Low pressure and transmission
charge pressure lines
Hydrostatic transmission and
boom functions valve piloting lines
Boom / steering, auxiliary and
transmission pumps suction lines
Boom / steering, brakes, stabilizers,
chassis levelling pump pressure lines
HYDRAULIC CIRCUIT
COLORS LEGENDA
Heat exchanger fan
hydraulic motor
displacement 20 cc/rev
Ev8
Ev10
2
Ev12
2
Stabilizers/chassis levelling
main valve
Check valve
cracking pressure:
8 bar
RPM
Pv1
E
Pv2
E
Pv3
Pp
FLT
Tp Pp
Pv4
Ev13
T1
220 bar
Ev7
Ev9
Ev11
Heat exchanger
140 bar
P
P
1
1
1
1
P
T
A1
B1
A2
B2
A3
B3
Double overcenter safety valve
piloting ratio: 4.2/1
cracking pressure: 350 bar
Second Edition - First Printing
Operator’s Manual
Diagrams and Schemes
HYDRAULIC DIAGRAM FOR GTH-4514 EX & GTH-4017 EX
177
178
F R
N
150 bar
R2 R1
GTH-4013EX - GTH-4514EX - GTH-4017EX
Auxiliary gear pump
displacement: 20 cc/rev
L4
M5
L3
M4
L1
Max relief valve
cracking
pressure
140 bar
M
P
A
T2
T2’
Diesel engine
Check valve
cracking pressure:
2.5 bar
Steering rotating actuator
displacement: 315 cc/rev
R
Rear axle
Front axle
LS
X31
Boom functions
main valve
L1
A
24 bar
MB
480 bar
480 bar
S
B
A
L2
M3
MA
Hydrostatic transmission Tp2
high pressure test port
Hydrostatic transmission
charge pressure test port
Check valve
cracking pressure:
0.5 bar (option)
Tp3
B A
P
Mechanical gear speed
selector actuator
Mechanical gear speed
selector valve
4 ways/3 positions
X34
T
Tp1
Boom functions hydraulic
circuit test port
M
A
B
X3
X33
Double overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
230 bar
290 bar
T
280 bar
290 bar
M3
M4
Emergency electrical
motor driven pump set
3.2 cc/rev (option)
B
A
B
A
B
A
B
2
T
2
2
2
Shutoff valve
Suction screen
Hydrostatic transmission motor
Boom functions pump
with integrated priority valve Mechanical gear (2 speeds) max displacement: 80 cc/rev
displacement: 43 cc/rev
Check valve
cracking pressure:
0.5 bar (option)
Check valve
cracking pressure:
8 bar (option)
Single overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
Anticavitation valve
cracking pressure
5 bar
capacity:
0.5 Litri
precharge
pressure
35 bar
Second section boom
telescoping cylinder
Third section boom
telescoping cylinder
Double overcenter safety valve
piloting ratio: 7.6/1
cracking pressure: 350 bar
Hydrostatic transmission charge pump
displacement: 17 cc/rev
450 bar
450 bar
F00A
X8
Boom lift cylinder
Hydrostatic transmission pump
max displacement: 78 cc/rev
M14
Rear axle pivoting
lockout cylinder
X30
Forks levelling
slave cylinder
Rear axle pivoting
lockout valve
2 ways/2 positions
F00B
X7
T
L
X18
Forks tilt cylinder
Single overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
Chassis levelling cylinders
L2
0
P
1
LS
A3
B3
B2
0
0
0
P
1
1
1
M1
T1
M2
X39
XA
G1
XB
RPM
Pv1
E
Pv2
E
Pv3
E
1
1
1
0
0
0
Auxiliaries functions
Tp4 hydraulic circuit test port
Tank lines
Suction lines
Oil tank
capacity
130 liters
Return filter
with suction line
pressurized at 0,5 bar
Check valve
cracking pressure:
8 bar
Return filter
with suction line
pressurized at 0,5 bar
X14
Hydraulic piloting lines
Low pressure lines
Actuators functions lines
Hydrostatic transmission
high pressure lines
Open circuits pressure lines
HYDRAULIC CIRCUIT
COLORS LEGENDA
X20
X22
X23
Heat exchanger
2
2
2
Stabilizers/chassis levelling
main valve
MPR
Tp Pp
200 bar
X19
X21
X24
Pv4
Pp
FLT
X8
X4
X5
X6
X7
Tp
P
T
A1
B1
Hydraulically piloted
double check valve
Forks attachment
quick coupling cylinder piloting ratio: 4/1
Double overcenter safety valve
piloting ratio: 4/1
cracking pressure: 350 bar
Right stabilizer cylinder
Double overcenter safety valve
piloting ratio: 4.2/1
cracking pressure: 350 bar
T1
Left stabilizer cylinder
Double overcenter safety valve
piloting ratio: 4.2/1
cracking pressure: 350 bar
A2
Quick coupling
hydraulic ports
Double overcenter safety valve
piloting ratio: 4.2/1
cracking pressure: 350 bar
T1’
N’
Anti-shock
valves
cracking
pressure
200 bar
T P
B
capacity:
0.5 Litri
precharge
pressure
50 bar
Front axle
steering cylinder
Steering modes
selector valve
4 ways / 3 positions
X19
Rear axle
steering cylinder
Hydraulically powered
service/emergency brakes
pedal pump
B
P
Pressure
switch
activating
pressure
70 bar
X17
Operator’s Manual
Second Edition - First Printing
Diagrams and Schemes
HYDRAULIC DIAGRAM FOR GTH-4013 EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Warranty
LIMITED PRODUCT WARRANTY
Genie Industries (“Seller”) warrants its new
equipment manufactured and sold worldwide, to be
free, under normal use and service, of any defects
in manufacture or materials for the following time
periods, commencing on the date on which such
equipment is invoiced to the original purchaser or
the date on which such equipment is first put into
service, whichever occurs first:
• with respect to structural elements: 5 years;
• with respect to electrical componentry: 2
years
• with respect to hydraulic componentry (except
as provided below): 2 years
• with respect to o-rings, seals, hoses and
brakes: 1 year
provided that:
1. Seller receives written notice of the defect
within fourteen (14) days of its discovery and Buyer
establishes that
i. the equipment has been maintained and
operated within the limits of rated and normal
usage
ii. the defect did not result in any manner from
the intentional or negligent action or inaction by
Buyer, its agents or employees
2. a new machine registration certificate has been
completed, signed and delivered to Seller within
fourteen (14) days of the equipment’s “in-service”
date.
If requested by Seller, Buyer must return the defective
equipment to Seller’s manufacturing facility, or other
location designated by Seller, for inspection, and if
Buyer cannot establish that conditions (1) (i) and
(1) (ii) above have been met, then this warranty shall
not cover the alleged defect.
Delivery inspection certificates are required to be
completed, signed and delivered to Seller within
one hundred twenty (120) days of the equipment’s
“in-service” date and on file with Seller’s service
department for warranty validation and processing.
Seller’s obligation and liability under this warranty is
Part No. 57.0009.0454
expressly limited to, at Seller’s sole option, repairing
or replacing, with new or remanufactured parts
or components, any part, which appears to Seller
upon inspection to have been defective in material
or workmanship.
Such parts shall be provided at no cost to the owner,
FOB Seller’s parts facility.
If requested by Seller, components or parts for which
a warranty claim is made shall be returned to Seller at
a location designated by Seller. All components and
parts replaced under this limited product warranty
become the property of Seller.
This warranty shall be null and void if parts (including
wear parts) other than genuine OEM Seller parts are
used in the equipment.
Accessories, assemblies and components included
in the Seller equipment, which are not manufactured
by Seller, are subject to the warranty of their
respective manufacturers.
Normal maintenance, adjustments, or maintenance/
wear parts, including without limitation, glass,
clutch and brake linings, filters, wire rope and paint,
are not covered by this warranty and are the sole
maintenance responsibility of Buyer.
Seller makes no other warranty, express or
implied, and makes no warranty of merchantability
or fitness for any particular purpose.
Seller’s obligation under this warranty shall not
include duty, taxes, environmental fees, including
without limitation, disposal or handling of tires,
batteries, petrochemical items, or any other charges
whatsoever, or any liability for direct, indirect,
incidental, or consequential damages.
Improper maintenance, improper use, abuse,
improper storage, operation beyond rated capacity,
operation after discovery of defective or worn parts,
accident, sabotage or alteration or repair of the
equipment by persons not authorized by Seller shall
render this warranty null and void.
GTH-4013EX - GTH-4514EX - GTH-4017EX
179
Operator’s Manual
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Warranty
Seller reserves the right to inspect the installation
of the product and review maintenance procedures
to determine if the failure was due to improper
maintenance, improper use, abuse, improper
storage, operation beyond rated capacity, operation
after discovery of defective or worn parts, or
alteration or repair of the equipment by persons not
authorized by Seller.
NO TRANSFERABILITY OF WARRANTY: This
warranty is limited to the original end-user and is
not assignable or otherwise transferable without
the written agreement of Seller.
180
ITEMS NOT COVERED BY SELLER
WARRANTY
The following items are not covered under the seller
warranty (the following list is not Exhaustive):
1. Lamps, lenses, filters, consumable items, utility
trailer decks, shop supplies.
2. Items sold by any individual, corporation,
partnership or any other organization or
legal Entity that is not an authorized seller
distributor.
3. Components which are not manufactured by
seller are not covered by seller’s warranty. Such
components are covered only by the warranty, if
any, that is provided by the Manufacturer of such
components. Such components may include,
but are not limited to, Engines, batteries, tires,
customer-supplied products, transmissions,
generators/gensets, Axles.
4. Replacement of Assemblies: seller has the
option to repair or replace any defective part or
assembly. It is seller’s policy to refuse claims for
the replacement of a complete assembly that is
field repairable by the replacement or repair of
defective part(s) within the assembly.
5. Normal Operational Maintenance Services
and Wear Parts: maintenance services and
wear parts are excluded from warranty claims.
Maintenance services and wear parts not
covered include, but are not limited to, such
items as: seals, gaskets, hoses, glass, clutch
and brake linings, wire rope, exterior coatings,
proper tightening of bolts, nuts and fittings,
adding or replacing of fluids, breathers, belts,
nozzles, adjustments of any kind, services
supplies such as lubricants, inspections,
diagnostic time, travel time.
6. Transportation Cost and/ or Damage :
any damage caused by carrier handling is
a transportation claim and should be filed
immediately with the respective carrier.
7. Deterioration : repairs, work required or
parts exposed as the result of age, storage,
weathering, lack of use, demonstration use, or
use for transportation of corrosive chemicals.
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Warranty
8.
Secondary Failures : should the owner or
operator continue to operate a machine after
It has been noted that a failure has occurred,
seller will not be responsible under the warranty
for resultant damage to other parts due to that
continued operation.
9. Workmanship of Others : seller does not
accept responsibility for improper installation or
labor costs or costs of any kind from personnel
other than personnel authorized by seller.
10. Stop and Go Warranty : seller does not
recognize “stop and go” warranties.
11. Incidental or Consequential Damage :
SELLER SHALL NOT BE LIABLE FOR
ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES OF ANY KIND, INCLUDING, BUT
NOT LIMITED TO, LOST PROFITS, LOSS OF
PRODUCTION, INCREASED OVERHEAD,
LOSS OF BUSINESS OPPORTUNITY,
DELAYS IN PRODUCTION, COSTS OF
REPLACEMENT COMPONENTS AND
INCREASED COSTS OF OPERATION THAT
MAY ARISE FROM THE BREACH OF THIS
WARRANTY. Customer’s sole remedy shall
be limited to (at seller’s sole option) repair or
replacement of the defective part.
THIS WARRANTY IS EXPRESSLY IN LIEU OF AND
EXCLUDES ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED (INCLUDING THE WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE) AND ALL OTHER
OBLIGATIONS OR LIABILITY ON SELLER’S
PART. THERE ARE NO WARRANTIES THAT
EXTEND BEYOND THE LIMITED WARRANTY
CONTAINED HEREIN.
Seller neither assumes nor authorizes any other
person to assume for seller any other liability in
connection with the sale of seller’s equipment. This
warranty shall not apply to any of seller’s equipment
or any part thereof which has been subject to misuse,
alteration, abuse, negligence, accident, acts of god
or sabotage.
Part No. 57.0009.0454
No action by any party shall operate to extend or
revive this limited warranty without the prior written
consent of seller. In the event that any provision of
this warranty is held unenforceable for any reason,
the remaining provisions shall remain in full force
and effect.
IN THE EVENT OF ANY BREACH OF THE
WARRANTY BY SELLER, SELLER’S LIABILITY
SHALL BE LIMITED EXCLUSIVELY TO THE
REMEDIES (AT SELLER’S SOLE OPTION) OF
REPAIR OR REPLACEMENT OF ANY DEFECTIVE
EQUIPMENT COVERED BY THE WARRANTY. IN
NO EVENT SHALL SELLER, OR ANY SUBSIDIARY
OR DIVISION THEREOF BE LIABLE FOR
INCIDENTAL, INDIRECT, CONSEQUENTIAL OR
OTHER DAMAGES OR LOSSES RESULTING
FROM A BREACH OF WARRANTY INCLUDING,
WITHOUT LIMITATION, LABOR COSTS, LOSS
OF USE OF OTHER EQUIPMENT, THIRD PARTY
REPAIRS, LOST PROFITS, LOST TIME, TOWING
OR HAULING OF EQUIPMENT, RENTAL COSTS,
PERSONAL INJURY, EMOTIONAL OR MENTAL
DISTRESS, IMPROPER PERFORMANCE OR
WORK, PENALTIES OF ANY KIND, LOSS OF
SERVICE OF PERSONNEL, OR FAILURE OF
EQUIPMENT TO COMPLY WITH ANY FEDERAL,
STATE OR LOCAL LAWS.
GTH-4013EX - GTH-4514EX - GTH-4017EX
181
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Second Edition - First Printing
Intentionally blank page
182
GTH-4013EX - GTH-4514EX - GTH-4017EX
Part No. 57.0009.0454
Second Edition - First Printing
Operator’s Manual
Warranty is subject to delivery according to the
regulation and the submission of this certificate
to TEREXLIFT s.r.l.
WARRANTY - HANDING OVER CERTIFICATE
Model
Serial Number
Delivery date
___________________
___________________
___________________
Dealer’s stamp and signature
We hereby acknowledge that we received the machine in perfect condition,
as well as the Operator’s Manual.
DATAS OF THE OWNER:
Telephone:_______________________ Telefax: ______________________
Note
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
Signature: ____________________________________________________
Client’s Copy
Name: _______________________________________________________
City: ____________________________ Address: _____________________
Postal Code: _____________________ Country: ______________________
Warranty is subject to delivery according to the
regulation and the submission of this certificate
to TEREXLIFT s.r.l.
WARRANTY - HANDING OVER CERTIFICATE
Model
Serial Number
Delivery date
___________________
___________________
___________________
Dealer’s stamp and signature
We hereby acknowledge that we received the machine in perfect condition,
as well as the Operator’s Manual.
DATAS OF THE OWNER:
Telephone:_______________________ Telefax: ______________________
Note
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
Signature: ____________________________________________________
TEREXLIFT Copy
Name: _______________________________________________________
City: ____________________________ Address: _____________________
Postal Code: _____________________ Country: ______________________
Part No. 57.0009.0454
GTH-4013EX - GTH-4514EX - GTH-4017EX
183
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