Hydrotech 6700XTR Upflow Owner's Manual

6700XTR Upflow
Service Manual
IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference
Table of Contents
Job Specification Sheet.......................................................................................................................................... 3
General Residential Installation Check List............................................................................................................ 4
Valve Installation and Start-Up Procedures............................................................................................................ 4
Timer Operation...................................................................................................................................................... 5
Master Programming Mode Flow Chart................................................................................................................. 8
Master Programming Mode.................................................................................................................................. 12
User Programming Mode & Flow Chart............................................................................................................... 17
Diagnostic Programming Mode Flow Chart.......................................................................................................... 18
Diagnostic Programming Mode............................................................................................................................ 19
6700XTR Powerhead Assembly........................................................................................................................... 20
Control Valve Assembly........................................................................................................................................ 22
Meter Assembly.................................................................................................................................................... 24
Bypass Valve Assembly, Non-Metallic.................................................................................................................. 25
Bypass Valve Assembly, Brass............................................................................................................................. 26
2300 Safety Brine Valve....................................................................................................................................... 27
2310 Safety Brine Valve....................................................................................................................................... 28
Troubleshooting - Timer........................................................................................................................................ 29
Troubleshooting - Control Valve........................................................................................................................... 30
Water Conditioner Flow Diagrams........................................................................................................................ 32
Valve Wiring Diagram........................................................................................................................................... 35
Service Assemblies.............................................................................................................................................. 38
IMPORTANT PLEASE READ:
•
The information, specifications and illustrations in this manual are based on the latest information available at the time of
printing. The manufacturer reserves the right to make changes at any time without notice.
•
This manual is intended as a guide for service of the valve only. System installation requires information from a number of
suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.
•
This unit is designed to be installed on potable water systems only.
•
This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be
required at the time of installation.
•
If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve must
be installed.
•
Do not install the unit where temperatures may drop below 32°F (0°C) or above 125°F (52°C).
•
Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.
•
Do not strike the valve or any of the components.
•
Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly
condition water, or damage to product.
•
A prefilter should be used on installations in which free solids are present.
•
In some applications local municipalities treat water with Chloramines. High Chloramine levels may damage valve components.
•
Correct and constant voltage must be supplied to the control valve to maintain proper function.
Job Specification Sheet
NOTE: Some options may not be available depending on valve model or other options chosen.
Circle and/or Fill in the Appropriate Data for Future Reference.
System Type:
Meter Immediate / Time Clock Delayed / Volume Override Delayed.
Volume Override Immediate / Meter Delayed Weekly Reserve.
Meter Delayed Variable Reserve / Meter Delayed Fixed Reserve
Valve Type: 56XT/6700
Regenerant Flow:
Down Flow / Up Flow / Downflow Double Backwash / Up Flow Back Wash.
Filter / Up Flow Variable Flow
Display Format:
U.S. or Metric (French Degrees, German Degrees, or PPM)
Unit Capacity:
_____________ Grains/French Degrees/German Degrees/PPM
Water Hardness:
_____________ Grains/French Degrees/German Degrees/PPM
Capacity Safety Factor:
Zero or ______%
Volume Override: _________ (Gallons or M3)
Proprietary C
Regeneration Day Override: Off or Every ______Days
Regeneration Time:
Delayed _________AM/PM or ______Immediate
Regeneration Cycle Step #1: _ _ : _ _ : _ _.
Regeneration Cycle Step #2: _ _ : _ _ : _ _ .
Regeneration Cycle Step #3: _ _ : _ _ : _ _ .
Regeneration Cycle Step #4: _ _ : _ _ : _ _ .
Regeneration Cycle Step #5: _ _ : _ _ : _ _
Media Volume:
_________ (CuFt or Liter)
Salt Dosage:
_________ (lbs/CuFt or grams/Liter)
BLFC Size:
_________ gpm
Auxiliary Relay:
Enabled or Disabled
Auxiliary Relay Start 1:
Auxiliary Relay End 1:
Auxiliary Relay Start 2:
Auxiliary Relay End 2:
_ : _ _ : _ _.
_ : _ _ : _ _.
_ : _ _ : _ _.
_:__:__
Chemical Pump:
Enabled or Disabled
CPO Aux Relay Volume:
_________ (Gallons or M3)
CPO Aux Relay:
__:__:__
Flow Meter Size:
.75” Paddle
Generic Flow Meter:
Maximum Flow Rate: Add _ _ Gallons every _ _ Pulses
.75” Turbine
Page General Residential Installation Check List
Water Pressure
A minimum of 25 lbs of water pressure is required for regeneration valve to operate effectively.
Electrical Facilities
An uninterrupted alternating current (A/C) supply is required. Please make sure voltage supply is compatible with
unit before installation.
Existing Plumbing
Condition of existing plumbing should be free from lime and iron buildup. Replace piping that has heavy lime and/
or iron build-up. If piping is clogged with iron, install a separate iron filter unit ahead of the water softener.
Location of Softener and Drain
Locate the softener close to a clean working drain and connect according to local plumbing codes.
Valve Installation and Start-Up Procedures
Bypass Valves
1. Always provide for the installation of a bypass valve if unit is not equipped with one.
2. Place the softener tank where you want to install the unit. NOTE: Be sure the tank is level and on a firm
base.
3. During cold weather it is recommended that the installer warm the valve to room temperature before
operating.
4. Perform all plumbing according to local plumbing codes..
— Use a 1/2” minimum pipe size for the drain..
— Use a 3/4” drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20’ (6 m).
5. Cut the 1” distributor tube (1.050 O.D.) flush with top of each tank.
6. Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve
on the tank. NOTE: Use only non-petroleum based silicone lubricant.
7. Solder joints near the drain must be done before connecting the Drain Line Flow
Control fitting (DLFC).
8. Leave at least 6” (152 mm) between the DLFC and solder joints when soldering pipes
that are connected on the DLFC. Failure to do this could cause interior damage to
DLFC. Use only Teflon tape on the drain fitting.
9. Be sure the floor under the salt storage tank is clean and level.
10. With a grid plate ensure the air check fill mark is above the grid plate. With or without a
grid plate, fill the brine tank with water to the mark indicated on the air check assembly.
See illustration to the right.
11. On units with a bypass, place in the bypass position..
— Turn on the main water supply. .
— Open a cold soft water tap nearby and let water run a few minutes or until the
system is free of foreign material (usually solder) resulting from the installation. Close
the water tap when water runs clean.
12. Place the bypass in the in service position and let water flow into the mineral tank.
When water flow stops, slowly open a cold water tap nearby and let water run until air
is purged from the unit. Then close tap.
13. Plug the valve into an approved power source. When the valve has power it drives to
the in service position.
Page Timer Operation
Valve State:
INI (Initializing)
INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming.
RGQ (Regeneration Queued)
RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued. When in the main screen, press the Shift button to toggle service (SRV) with RGQ.
Service (SRV)
SRV will display when the unit is in service.
LED Status Lights:
Blue LED:
Illuminates while the unit is in service and no errors exist. The unit will always be in service unless a
regeneration trigger has occurred (green LED light will be displayed).
Green LED:
Illuminates when the unit is in Regeneration mode, unless an error condition exists.
Red LED:
Illuminates when there is an error.
Flow Indicator:
A rotating line (appearing as a rotating star shape) will display on the screen when flow is going through the
the meter.
Page Timer Operation
Regeneration:
•
•
A time initiated control valve regenerates when the number of programmed days has been reached
A flow initiated control valve regenerates when the volume count is zero or is below reserve.
capacity
System Type
Regeneration Trigger
Time Clock Delayed
A) Day override parameter is reached and B) the time of day
matches the regeneration day override time
Meter Immediate
Regenerates as soon as the volume remaining has been
depleted
Meter Delayed Fixed Reserve
A) Volume remaining has been depleted to the fixed reserve
volume and B) the regeneration time has been reached
Meter Delayed Variable Reserve
A) Volume remaining has been depleted to the variable
reserve volume and B) the regeneration time has been
reached
Meter Delayed Weekly Reserve
A) Volume remaining has been depleted to the weekly
variable reserve volume and B) the regeneration time has
been reached
Volume Override Immediate
As soon as the programmed volume remaining has been
depleted from the tank
Volume Override Delayed
As soon as soon as the programmed volume remaining has
been depleted from the tank and the regeneration time has
been reached
Setting the Time of Day
1. Press and hold the Up or Down button for 2 seconds.
2. Press the Shift button to select the digit you want to modify.
3. Press the Up or Down buttons to adjust the value.
4. Press the Extra Cycle button to return to the normal display screen, or after a 5 second timeout.
NOTE: The “D” button (Diagnostic) can be pressed to exit without saving.
Manually Initiating a Regeneration
1.
2.
3.
4.
5.
6.
7.
When timer is in service, press the Extra Cycle button for 5 seconds on the main screen.
The timer advances to Regeneration Cycle Step #1, and begins programmed time count down.
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #2 (if active).
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #3 (if active).
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #4 (if active).
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #5 (if active).
Press the Extra Cycle button once more to advance the valve back to in service.
NOTE: A queued regeneration can be initiated by pressing the Extra Cycle button. To clear a queued regeneration, press the Extra Cycle button again to cancel. If regeneration occurs for any reason prior to the delayed
regeneration time, the manual regeneration request shall be cleared.
Page Timer Operation
Queued Regeneration (RGQ)
From the display screen, while the unit is in service, hold down the Extra Cycle button until “RGQ” displays. The
valve will regenerate when the set regeneration time has been reached.
Timer Operation During Regeneration
In the main display screen, the timer shows the current regeneration cycle and the time for that step. The green
LED light will display when the unit is in regeneration. Once all regeneration steps are complete, the timer returns
to in service, displays a blue LED light, and resumes normal operation.
Timer Operation During Programming
The timer enters program mode (unit must be in service). While in the program mode the timer continues to
operate normally, monitoring water usage. Timer programming is stored in memory permanently upon a normal
exit from programming mode.
Timer Operation During A Power Failure
All program settings are stored in permanent memory. Current valve position, cycle step time elapsed, and time of
day are stored during a power failure, and will be restored upon power re-application. Time is kept during a power
failure, and time of day is adjusted upon power up (as long as power is restored within 12 hours).
NOTE: The time of day on the main display screen will flash for 5 minutes when there has been a power outage.
The flashing of the time of day can be stopped by pressing any button on the display.
Regeneration Day Override Feature
If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value, the
Regeneration Cycle starts at the programmed regeneration time.
Flow Meter Equipped Timer
As treated water is used, the Volume Remaining display counts down from the calculated system capacity, less
the reserve volume. Once capacity reaches the reserve volume, the system will regenerate based on the set
regeneration time. If set for an Immediate system, the unit will regenerate immediately once it reaches zero
capacity. If it is a Fixed, Variable, or Weekly reserve, the unit will queue a regeneration (RGQ) and count down
Reserve Volume until the set regeneration time.
NOTE: Reserve Volume is only available in a RGQ system.
Volume Remaining
(Less Reserve)
Reserve
Volume
Page Master Programming Mode Flow Chart
NOTE: Depending on current option settings, some displays cannot be viewed or set.
To Set Time of Day:
Press and hold the Up
and Down buttons for 2
seconds. Press the Shift
button to select the digit
you want to modify.
Entering Master
Programming Mode:
1. Press and hold the Shift and Up
buttons for 5 seconds.
OR
2.
Set the Time of Day display to.
12:01 P.M. or 12:01HR. Then go.
to the main display screen, press.
the Up and Down buttons at the.
same time for 5 seconds.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page Master Programming Mode Flow Chart
NOTE: Depending on current option settings, some displays cannot be viewed or set.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page Master Programming Mode Flow Chart
NOTE: Depending on current option settings, some displays cannot be viewed or set.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 10
Master Programming Mode Flow Chart
NOTE: Depending on current option settings, some displays cannot be viewed or set.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 11
Master Programming Mode
When the Master Programming Mode is entered, parameters can be set to make the timer function as needed.
NOTE: Depending on current option settings, some displays cannot be viewed or set.
Entering Master Programming Mode:
1.
Press and hold the Shift and Up buttons for 5 seconds.
OR
2.
Set the time of day display to 12:01 PM or 12:01HR (See the User Programming section to.
learn how to set Time of Day). Then go to the main display screen, press the Up and Down.
buttons at the same time for 5 seconds.
Exiting Master Programming Mode:
1.
2.
Press the Extra Cycle button once per display until all are viewed. Master Programming Mode is.
exited and the normal display screen appears.
To exit the Master Programming Mode without saving, press the Diagnostic button.
NOTE: If no keypad activity is made for 5 minutes while in the Master Programming Mode, or if
there is a power failure, no changes will be made, and the unit will go back to the main display
screen.
Resets:
Soft Reset: Press and hold the Up and Down buttons for 25 seconds until 12:00PM (or 12:00HR).
appears. This resets all parameters except for the flow meter totalizer volume..
Master Reset: Hold the Shift button while powering up the unit. This resets all of the.
parameters in the unit. Check and verify the choices selected in Master Programming Mode.
1. System Type
This program step selects the system type..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
2. Valve Type
This program step selects the valve type..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 12
Master Programming Mode
3. Regenerant Flow
This program step selects how the regenerant flows through the tank (must match cam). The selections
available will vary depending on the previously chosen valve model..
— Press the Up or Down buttons to adjust this value.
— Press the Extra Cycle button..
.
.
.
.
.
4. Display Format
This program step selects the display format..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
5. Unit Capacity
This program step selects the timer’s total capacity of hardness that can be removed..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
6. Feed Water (Hardness)
This program step is used to set the feed water hardness. The system will automatically calculate volume
remaining based on the unit capacity, capacity safety factor, and feed water hardness entered..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
NOTE: Feed Water Hardness will not be shown in Volume Override or Time Clock system types
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 13
Master Programming Mode
7. Capacity Safety Factor
This program step is used to set the reserve capacity of the unit. This is a percentage by which the unit’s
capacity is reduced..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
8. Volume Override
This program step is used to set the volume override of the unit..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
9. Regeneration Day Override
This program step sets the maximum amount of time (in days) the unit can be in service without a
regeneration..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
10. Regeneration Time
This program step sets the time of day for the regeneration to occur in delayed systems.
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 14
Master Programming Mode
11. Regeneration Cycle Step Programming
This program step programs the Regeneration Cycle step times 1 through 5. Please refer to the chart below
for regenerant flow default cycle steps and times..
.
.
.
.
.
Regenerant
Flow
Cycle 1
Time
Cycle 2
Time
Cycle 3
Time
Cycle 4
Time
Cycle 5
Time
.
.
Brine
10
Rapid
10
Down Flow
Back Wash
& Slow
1 Hour
Brine Tank Fill
12 Minutes
N/A
N/A
Minutes
Rinse
Minutes
.
Rinse
.
15
Settling
10
Back Wash Filter
Back Wash
Draw
0
Refill
0
N/A
N/A
Minutes
Rinse
Minutes
.
Brine
.
10
Rapid
10
UF Back Wash
Backwash
& Slow
1 Hour
Brine Tank Fill
12 Minutes
N/A
N/A
Minutes
Rinse
Minutes
.
Rinse
.
Brine
Down Flow Double
10
Back
10
Back Wash
& Slow
1 Hour
Rapid Rinse
10 Minutes
Brine Tank Fill
12 Minutes
.
Backwash
Minutes
Wash
Minutes
Rinse
.
Back
Rapid
10
Up Flow
Brine Rinse
60
10
Brine Tank Fill
12 Minutes
N/A
N/A
Wash
Rinse
Minutes
.
60
Brine
60
.
Upflow Variable Fill
Brine Rinse
Variable
Pause
Back Wash
12 Minutes
Rapid Rise
10 Minutes
minutes
Rinse
Minutes
12. Media Volume
This program step sets the volume of the media in the resin tank..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button.
13. Salt Dosage
This program step sets the salt dosage in the unit..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button.
14. Brine Line Flow Control Size
This program step allows the selection of the desired brine line flow control size in the unit (must match
physical brine line flow control)..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button.
15. Auxiliary Relay Output
The next two displays are part of a series of settings used to program the optional relay output. The first.
setting turns the output on/off during regeneration only. The second turns the output on during service only,
every time a set volume of water used has accumulated..
NOTE: When auxiliary outputs are in the OFF (default) setting, press the Up or Down buttons to set
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 15
Master Programming Mode
1. the first setting. Then press the Extra Cycle button to advance to the second setting.
a. Timed Auxiliary Relay Output Window (Start & End Time Setting)
This option setting consists of two displays. The first display sets the turn-on time of the output, referenced
to the start of the first regeneration cycle. The second display sets the output turn-off time, referenced again
to the start of the first regeneration cycle. An OFF setting cancels this setting. All settings are in minutes and
output timing is synchronized with regeneration cycle timing..
.
Start Time: Any time during regeneration..
End Time: At start time, and anytime during the regeneration cycle..
.
.
.
.
.
.
b. Chemical Pump Auxiliary Relay Output Window
This option setting consists of two displays. The first display sets the volume of water flow at which the output
turns on. The second display sets the on time (in seconds) of the output..
— Activate output after volume set is reached..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
2. Flow Meter Size
This program step sets the size of the flow meter.
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button..
.
.
.
.
.
3. Maximum Flow Rate
This program step sets maximum flow rate of the generic flow meter..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button.
4. Pulses per Gallon/Liter
This program step sets the pulses per gallon/liter for generic flow meters..
— Press the Shift button to select the digit you want to modify..
— Press the Up or Down buttons to adjust this value..
— Press the Extra Cycle button.
5. End of Master Programming Mode
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 16
User Programming Mode & Flow Chart
NOTE: Depending on current option settings, some displays cannot be viewed or set.
Entering User Mode:
Press and hold the Up and Down.
buttons for 5 seconds.
NOTE: Depending on current option settings, some displays cannot be viewed or set.
1. Enter User Mode
— Press and hold the Up and Down buttons for 5 seconds.
2. Set Feed Water Hardness
— Press the Shift, Up, and Down buttons to move the cursor and change the value of the numbers..
— Press the Extra Cycle button to proceed to the next step..
NOTE: Feed Water Hardness will not be shown in Volume Override or Time Clock system types.
3. Set Regeneration Day Override
— To turn on and set the days, press the Down button..
— Press the Shift, Up, and Down buttons to move the cursor and change the value of the numbers..
— Press the Extra Cycle button to proceed to the next step.
4. Regeneration Time
— Press the Shift, Up, and Down buttons to move the cursor and change the value of the numbers..
— Press the Extra Cycle button
5. End of User Programming Mode
Page 17
Diagnostic Programming Mode Flow Chart
NOTE: Depending on current option settings, some displays cannot be viewed or set.
Entering Diagnostic Mode:
1. Press and release the “D” button.
2. Press the Extra Cycle button once per
display until all displays are viewed and the
normal display screen appears.
3. Press and release the “D” button during this
mode to exit the Diagnostic Mode.
4. Depending on current option settings, some
displays cannot be viewed.
Page 18
Diagnostic Programming Mode
NOTE: Depending on current option settings, some displays cannot be viewed.
Overview Diagnostic Mode
The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed
through for each screen, or the Diagnostic button is pressed. In the event of regeneration occurring while in the
Diagnostic Programming Mode, the regeneration step and time remaining will be displayed. When regeneration
completes, the display will return to the normal time of day display screen.
Entering and Exiting Diagnostic Mode
Press and release the “D” button to enter the Diagnostic Programming Mode. Pressing the Extra Cycle button will
move to the next diagnostic screen. Press the Extra Cycle button once per display until all are viewed. Pressing
the Diagnostic button while in Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the
normal time of day display screen.
1. Current Flow Rate
This program step displays the calculated flow rate for the timer. The below flow rates are the maximum flow
rate the timer will read for each meter..
.75” Paddle: 15 gpm (0.06 m3/m)
.75” Turbine:
15 gpm (0.06 m3/m).
— Press the Extra Cycle button.
2. Peak Flow Rate
This program step displays the peak flow rate (1 minute average) since the last regeneration..
— Press the Extra Cycle button.
3. Totalizer
This program step displays the total volume of treated water that passes through the meter..
— Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen..
— Press the Extra Cycle button.
4. Hours Between Last Two Regenerations
This program step displays the time between the last two regenerations saved. .
— Press the Extra Cycle button.
5. Hours Since Last Regeneration
This program step displays the hours since the last regeneration. .
— Press the Extra Cycle button.
6. Volume Remaining
This program step displays the volume remaining. The timer will regenerate if the volume remaining is set to
zero. The maximum ranges are the same as the maximum volume calculated on the main screen..
— Press the Extra Cycle button.
7. Reserve Capacity
This program step displays the reserve capacity, ensuring soft water is available at all times. .
— Press the Extra Cycle button.
8. Previous Day’s Water Usage
This program step displays the previous day’s water usage. .
— Press the Extra Cycle button.
9. Software Version
This program step displays the timer’s software program version number. .
— Press the Extra Cycle button to exit.
NOTE: Diagnostic Programming Mode will stop if the system goes into a regeneration.
Page 19
6700XTR Powerhead Assembly
61501-6700_REVC
Page 20
6700XTR Powerhead Assembly
Item No. Quantity
Part No.
Description
1...................1...................15494-04...................Drive Panel Assy, 6700
2...................1...................17844........................Bracket, Support, 6700
3...................1...................13299........................Washer, Spring, 3/8
4...................1...................13017........................Gear, Idler
5...................1...................23045........................Gear, Drive, 6700
6...................1...................13175........................Plate, Motor Mounting
7...................2...................19080........................Spring, Compression, 6700
8...................2...................13300........................Ball, 1/4” SS
9...................2...................13296........................Screw, Hex Wsh, 6-20 x 1/2
10.................1...................25005-10...................Gear, Main Drive, ET, SE
11.................1...................18722........................Cam, Brine Valve, 6600/6700, Blk
....................1...................19025........................Cam, Brine Valve, Variable
12.................1...................12037........................Washer, Plain, #10
13.................1...................40214........................Screw, Hex Wsh, 6-20 x 3/4
14.................2...................18754........................Pin, 6700
15.................1...................19079........................Washer, Friction
16.................1...................17885........................Cam, Brining, 6600, U/F, Red
....................1...................17919........................Cam, Variable Brining, Gray
....................1...................24598........................Cam, Cycle U/F, Yellow
17.................1...................15151........................Screw, Flat Head St, 6-20 x 3/4
18.................2...................10218........................Switch, Micro
19.................1...................10302........................Insulator, Limit Switch
20.................2...................17876........................Screw, Phil Pan, 4-40 x 1 1/8
21.................1...................17841-XXX................Cover, Bottom, 6700
22.................1...................13547........................Strain Relief, Flat Cord
23.................1...................16944........................Motor Drive, 24V, 60 Hz, 2RPM
24.................3...................11384........................Screw, Phil, 6-32 x 1/4
25.................4...................17798........................Screw, Slot Hex Hd
26.................2...................12473........................Screw, Hex Wsh, 10-24 x 5/8
27.................1...................17845........................Pin, Hinge, 6700
28.................1...................18679........................Cap, Tapered, Black
29.................1...................17842-XX..................Cover, Top 6700
30.................1...................18615........................Seal, Neoprene, .125
31.................1...................19674........................Transformer, 24V, 9.6VA, Residential Valves
....................1...................41475........................Transformer, 24V, 9.6VA, European
32.................1...................42115........................Harness Assy, 5066/6600/6700
33.................1...................42274........................Timer Assy, 6700XTR
Page 21
Control Valve Assembly
61500-6600-6700_UF_REVB
Page 22
Control Valve Assembly
Item No.
Quantity
Part No.
Description
1......................... 1............................19707-30............................ Valve Body, 5600 Upflow, Bayonet
2......................... 1............................13255................................. Clip, Mounting
3......................... 5............................13242................................. Seal, 5600
4......................... 1............................13304................................. O-ring, -121
5......................... 1............................12281................................. O-ring, -338
6......................... 4............................14241................................. Spacer, 5600
7......................... 1............................14309................................. Retainer, Piston Rod
8......................... 1............................13030................................. Retainer, Dist Tube, O-ring
9......................... 3............................12112.................................. Screw, Hex Hd Mach, 10-24 x 1/2
10....................... 1............................13302................................. O-ring, -014
11....................... 1............................10913-XX........................... Nozzle, Injector (specify size)
12....................... 1............................10914-XX........................... Throat, Injector (specify size)
13....................... 1............................11973.................................. Spring, Brine Valve
14....................... 1............................11981-01............................ Ring, Retaining
15....................... 1............................12088................................. Washer, Flow 2.4 GPM
16....................... 1............................12550................................. Quad Ring, -009
17....................... 1............................12626................................. Seat, Brine Valve
18....................... 1............................12638................................. O-ring, -013, Injector
19....................... 1............................12977................................. O-ring, -015
20....................... 1............................13163................................. Body, Injector
21....................... 1............................13165................................. Cap, Brine Valve
22....................... 1............................13167................................. Spacer, Brine Valve
23....................... 1............................13172................................. Brine Valve Stem
24....................... 1............................13173................................. Retainer, DLFC Button
25....................... 1............................13244................................. Adapter, BLFC
26....................... 1............................13245................................. Retainer, BLFC
27....................... 2............................13301................................. O-ring, -011, Injector
28....................... 1............................13303................................. O-ring, -021
29....................... 1............................13497................................. Disperser, Air, 5600
30....................... 1............................15348................................. O-ring, -563
31....................... 1............................16098................................. Washer, Nylon Brine
32....................... 1............................13302-01............................ O-ring, -014, 560CD
33....................... 1............................13296................................. Screw, Hex Wsh, 6-20 x 1/2
34....................... 2............................13314................................. Screw, Slot Ind Hex, 8-18 x .60
35....................... 1............................13363................................. Washer, Plain, .145 ID SS
36....................... 1............................13546................................. Retainer, End Plug
37....................... 2............................19228................................. Coupling, Adapter
38....................... 4............................13305................................. O-ring, -119
39....................... 1............................14067................................. Adapter, Upflow Brine
40....................... 1............................15449................................. Body, Regulator
41....................... 1............................14851................................. Cap, Regulator
42....................... 1............................17307................................. Washer, Flow, .125 gpm
43....................... 2............................15607................................. Screw, Hex Hd Mach, 10-24 x 1 3/8
44....................... 1............................15548................................. Screen, Pressure Regulator
45....................... 1............................23391................................. Seat, Regulator Spring
46....................... 1............................23393................................. Poppet, Regulator
47....................... 1............................14850................................. Spring, Compression
48....................... 1............................14846................................. Washer, Pressure Regulator
49....................... 1............................14847................................. Diaphragm, Regulator
50....................... 1............................14848................................. Ring, Slip, Regulator, SS
51....................... 1............................24602................................. Link, Piston Rod
52....................... 1............................15558................................. Rod, Piston, Upflow
Not Shown:
1............................12638................................. O-ring, -013, Injector
1............................12626................................. Seat, Brine Valve
1............................14613................................. Flow Straightener
1............................14846................................. Washer, Pressure Regulator
1............................14847................................. Diaphragm, Regulator
1............................14848................................. Ring, Slip, Regulator SS
1............................14850................................. Spring, Compresssion
1............................14851................................. Cap, Regulator
1............................15449................................. Body, Regulator
1............................23391................................. Seat, Regulator Spring
1............................23393................................. Poppet, Regulator
1............................15548................................. Screen, Pressure Regulator
2............................15607................................. Screw, Hex Hd Mach, 10-24 x 1 3/8
Page 23
Meter Assembly
60086_REVD_60086-50
Item No. Quantity
Part No.
Description
1...................1.................... 13874.......................Cap, Meter, Electronic
2...................1.................... 14715.......................Gear Assy, Electronic Meter Cap
3...................1.................... 41055.......................Plate, Intermediate
4...................1.................... 13847.......................O-ring, -137, Std, Meter
5...................5.................... 17798.......................Screw, Slot Hex Wsh Hd
6...................1.................... 13821.......................Body, Meter, 5600
7...................1.................... 13509.......................Impeller, Meter
8...................4.................... 12473.......................Screw, Hex Wsh, 10-24 x 5/8
9...................4.................... 13255.......................Clip, Mounting
10.................4.................... 13314.......................Screw, Slot Ind Hex, 8-18 x .60
11.................4.................... 13305.......................O-ring, -119
12.................1.................... 14613.......................Flow Straightener
Page 24
Bypass Valve Assembly, Non-Metallic
60049_REVD
Item No. Quantity
Part No.
Description
1...................2.................... 13305.......................O-ring, -119
2...................2.................... 13255.......................Clip, Mounting
3...................2.................... 13314.......................Screw, Slot Ind Hex, 8-18 x .60
4A................1.................... 18706.......................Yoke, 1”, NPT, Plastic
.......................................... 18706-02..................Yoke, 3/4”, NPT, Plastic
4B................1.................... 41027-01..................Yoke, 3/4”, NPT, Cast, Machd
.......................................... 41026-01..................Yoke, 1”, NPT, Cast, Machd, SS
Page 25
Bypass Valve Assembly, Brass
60040SS_REVL 60041_REVK
Item No. Quantity
Part No.
Description
1...................1.................... 40614.......................By-pass Body, 3/4”
.......................................... 40634.......................By-pass Body, 1”, SS
2...................1.................... 14105.......................Seal, By-pass, 560CD
3...................1.................... 11972.......................Plug, By-pass
4...................1.................... 11978.......................Plate, By-pass, Top
5...................1.................... 11979-02..................Lever, By-pass, Black
6...................1.................... 11986.......................Plate, By-pass, Bottom
7...................8.................... 15727.......................Screw, Hex Wsh Hd, 10-24 x 1/2
8...................1.................... 13604-03..................Label, By-pass, Standard Mount
.......................................... 13604-04..................Label, By-pass, Reverse Mount, Blue
9...................1.................... 40974.......................Washer, Plain, 3/8”
10.................1.................... 40973.......................Screw, Phil Hd, Indented Hex Hd 1/4-14 x .50
Page 26
2300 Safety Brine Valve
60027_REVA
Item No. Quantity
Part No.
Description
1...................1.................... 60027-00..................Safety Brine Valve, 2300 Less Elbow
2...................1.................... 10138.......................Ball, 3/8” Brass
3...................1.................... 11566.......................Ball Stop, Slow-Fill
4...................1.................... 10328.......................Fitting, Elbow, 90 Deg. 1/4 NPT x 3/8 T
5...................2.................... 10332.......................Fitting, Insert, 3/8
6...................2.................... 10330.......................Fitting, Sleeve, 3/8 Celcon
7...................2.................... 10329.......................Fitting, Tube, 3/8 Nut, Brass
8...................1.................... 10186.......................Nut, Hex, 10-32 Nylon
9...................1.................... 60002.......................Air Check, #500
10.................1.................... 10149.......................Rod, Float
11.................1.................... 10700.......................Float Assy, Blue/White
12.................4.................... 10150.......................Grommet, .30 Dia.
Page 27
2310 Safety Brine Valve
42112_REVA
Item No. Quantity
Part No.
Description
1...................1.................... 19645.......................Body, Safety Brine Valve, 2310
2...................1.................... 19803.......................Safety Brine Valve, Arm Assy
3...................1.................... 19804.......................Screw, Sckt Hd, Set, 10-24 x .75
4...................1.................... 19805.......................Nut, Hex, 10-24, Nylon Black
5...................1.................... 19652-01..................Poppet Assy, SBV w/o O-ring
6...................1.................... 19649.......................Flow Dispenser
7...................1.................... 11183........................O-ring, -017
8...................1.................... 19647.......................Elbow, Safety Brine Valve
9...................2.................... 19625.......................Nut Assy, 3/8” Plastic
10.................1.................... 18312.......................Retainer, Drain
11.................1.................... 60014.......................Safety Brine Valve Assy, 2310 (includes items 1-10)
12.................2.................... 10150.......................Grommet, .30 Dia (included with item 13)
13.................1.................... 60068.......................Float Assy, 2310, w/30” Rod
14.................1.................... 60002.......................Air Check, #500
Page 28
Troubleshooting - Timer
If an error is detected, an error screen will alternate with the main display screen every few seconds, and the LED
light will be red.
During an error condition, the unit continues to monitor the flow meter and update the remaining capacity.
Once an error condition is corrected, the unit returns to the operating status it was in prior to the error, and
regeneration resumes according to normal programming. If an error is cleared by reprogramming the unit in
the Master Programming Mode, the volume remaining may be reset to the full unit capacity (as though it had
just regenerated). If an error is present, a regeneration can only occur manually by pressing and holding the
Extra Cycle button for 5 seconds. If the unit was in regeneration when the error occurred, it will complete the
regeneration cycle and go into service.
When the problem is corrected, and the error no longer displays (it may take several seconds for the unit to stop
displaying the error message), the unit will return to normal operation. The LED light will no longer be red, and
will turn Green if the unit is regenerating, or Blue if the unit is in service.
Problem
Correction
A. Flashing/blinking display
A. Power outage has occurred. Either wait 5 minutes for
blinking to stop, or press any key on the keypad.
B. Unit not responding after going into
regeneration
B. Verify the unit is configured correctly (ex: wiring valve
type). Perform a Master Reset by holding the Shift button and
cycling power. Check and verify the choices selected in Master
Programming Mode.
C. Unit displays “ERROR CODE: REPLACE
UNIT” (corrupted UAP)
C. Contact your local water treatment professional.
Error Codes
Error
Code
Display Message
Correction
01
ERROR CODE:
PROGRAM UNIT
Go through all screens in Master Programming Mode.
02
ERROR CODE:
PROGRAM UNIT
Go through all screens in Master Programming Mode.
03
ERROR CODE:
SERVICE UNIT
Perform a Master Reset by holding the Shift button and cycling power. Go through
all screens in Master Programming Mode. Manually initiate a regeneration cycle
by pressing the Extra Cycle button for 5 seconds.
04
ERROR CODE:
SERVICE UNIT
Perform a Master Reset by holding the Shift button and cycling power. Go through
all screens in Master Programming Mode. Manually initiate a regeneration cycle
by pressing the Extra Cycle button for 5 seconds.
05
ERROR CODE:
SERVICE UNIT
Call your local water treatment professional as soon as possible. Leave the unit
running (do not unplug).
NOTE: If the above corrections do not work, please contact your local water treatment professional.
Error Display Screen Examples
Page 29
Troubleshooting - Control Valve
Problem
Cause
Correction
1. Water conditioner fails to
regenerate.
A. Electrical service to unit has
been interrupted
A. Assure permanent electrical service
(check fuse, plug, pull chain, or switch)
B. Timer is defective.
B. Replace timer.
C. Power failure.
C. Reset time of day.
A. By-pass valve is open.
A. Close by-pass valve.
B. No salt is in brine tank.
B. Add salt to brine tank and maintain
salt level above water level.
C. Injector screen plugged.
C. Clean injector screen.
D. Insufficient water flowing into
brine tank.
D. Check brine tank fill time and clean
brine line flow control if plugged.
E. Hot water tank hardness.
E. Repeated flushings of the hot water
tank is required.
F. Leak at distributor tube.
F. Make sure distributor tube is not
cracked. Check O-ring and tube pilot.
G. Internal valve leak.
G. Replace seals and spacers and/or
piston.
A. Improper salt setting.
A. Check salt usage and salt setting.
B. Excessive water in brine tank.
B. See problem 7.
A. Iron buildup in line to water
conditioner.
A. Clean line to water conditioner.
B. Iron buildup in water
conditioner.
B. Clean control and add mineral cleaner
to mineral bed. Increase frequency of
regeneration.
C. Inlet of control plugged due
to foreign material broken loose
from pipes by recent work done on
plumbing system.
C. Remove piston and clean control.
2. Hard water.
3. Unit used too much salt.
4. Loss of water pressure.
5. Loss of mineral through drain A. Air in water system.
line.
A. Assure that well system has proper
air eliminator control. Check for dry well
condition.
B. Improperly sized drain line flow
control.
B. Check for proper drain rate.
6. Iron in conditioned water.
A. Fouled mineral bed.
A. Check backwash, brine draw, and
brine tank fill. Increase frequency of
regeneration. Increase backwash time.
7. Excessive water in brine
tank.
A. Plugged drain line flow control.
A. Clean flow control.
B. Plugged injector system.
B. Clean injector and screen.
C. Timer not cycling.
C. Replace timer.
D. Foreign material in brine valve.
D. Replace brine valve seat and clean
valve.
E. Foreign material in brine line
flow control.
E. Clean brine line flow control.
Page 30
Troubleshooting - Control Valve
Problem
Cause
Correction
8. Softener fails to draw brine.
A. Drain line flow control is
plugged.
A. Clean drain line flow control.
B. Injector is plugged.
B. Clean injector
C. Injector screen plugged.
C. Clean screen.
D. Line pressure is too low.
D. Increase line pressure to 20 P.S.I.
E. Internal control leak
E. Change seals, spacers, and piston
assembly.
F. Service adapter did not cycle.
F. Check drive motor and switches.
9. Control cycles continuously.
A. Misadjusted, broken, or shorted
switch.
A. Determine if switch or timer is faulty
and replace it, or replace complete
power head.
10. Drain flows continuously.
A. Valve is not programming
correctly.
A. Check timer program and positioning
of control. Replace power head assembly
if not positioning properly.
B. Foreign material in control.
B. Remove power head assembly and
inspect bore. Remove foreign material
and check control in various regeneration
positions.
C. Internal control leak.
C. Replace seals and piston assembly.
General Service Hints For Meter Control
Problem: Softener delivers hard water
Reason: Reserve capacity has been exceeded.
Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.
Reason: Meter is not measuring flow.
Correction: Check meter with meter checker.
Page 31
Water Conditioner Flow Diagrams
Service Position
Backwash Position
Cycle Step #1: Yellow Cam
Cycle Step #2: Red Cam
Cycle Step #4: Gray Cam
Page 32
Water Conditioner Flow Diagrams
Brine/Slow Rinse Position
Cycle Step #1: Red Cam
Cycle Step #2: Yellow Cam
Cycle Step #3: Green Cam
Rapid Rinse Position
Cycle Step #3: Yellow Cam
Cycle Step #4: Red Cam
Cycle Step #5: Gray Cam
Page 33
Water Conditioner Flow Diagrams
Brine Tank Fill Position
Cycle Step #1: Gray Cam
Cycle Step #4: Red Cam
Cycle Step #4: Yellow Cam
Brine Making Position
Cycle Step #2: Gray Cam
Page 34
42139_REVA
Valve Wiring Diagram
Page 35
Service Assemblies
Air Check:
60002-34......... Air Check, #500, 34” Long
Injector:
60084-XX........ Injector, Module Assembly
Brine Line Flow Control:
60022-12......... BLFC, .125 GPM, 5000/5600/9000
60022-25......... BLFC, .25 GPM, 5000/5600/9000
60022-50......... BLFC, .50 GPM, 5000/5600/9000
60022-100....... BLFC, 1.0 GPM, 5000/5600/9000
17307.............. Washer, Flow, .125 GPM
12094.............. Washer, Flow, .25 GPM
12095.............. Washer, Flow, .50 GPM
12097.............. Washer, Flow, 1.0 GPM
12977.............. O-ring, -015
13244.............. Adapter, BLFC
13245.............. Retainer, BLFC
60032.............. Brine Valve, 4600/5600
Meter:
60086-50......... Meter Assy, 3/4”, Electronic
Bypass:
60040SS.......... Bypass Assy, 3/4” NPT SS
60041SS.......... Bypass Assy, 1” NPT SS
60049.............. Bypass Plastic Assy
Seal & Spacer Kit:
60125.............. Seal & Spacer Kit, 5600/9000 Top
13242.............. Seal, 5600
14241.............. Spacer, 5600
Control Valve:
11973............... Spring, Brine Valve
11981-01.......... Ring, Retaining
12550.............. Quad Ring, -009
13165.............. Cap, Brine Valve
13167.............. Spacer, Brine Valve
13302.............. O-ring, -014
16098.............. Washer, Nylon Brine
13172.............. Brine Valve Stem
12626.............. Seat, Brine Valve
Timer:
42274.............. Assy, XTR Timer, 6700
Floats:
60028-XX........ 2300 Blue/White Float
60068-XX........ 2310 Blue/White Float
Page 36
Pistons:
60102-62......... Piston Assy, 6600/6700, Upflow
14309.............. Retainer, Piston Rod
13001-03......... Piston Rod Assy, 6600, Upflow
15561.............. End Plug Assy, 6600
18848.............. Piston, 6600, Upflow
Safety Brine Valve:
60014.............. 2310 Safety Brine Valve Assy
60027-FFA....... 2300 Safety Brine Valve Assy
60027-FFS...... 2300 Safety Brine Valve Assy
Yokes:
18706.............. Yoke, 1”, NPT, Plastic
18706-02......... Yoke, 3/4”, NPT, Plastic
41026-01......... Yoke, 1”, NPT, SS
41027-01......... Yoke, 3/4” NPT
Notes
Page 37
Notes
Page 38
Notes
Page 39
P/N 42134
Rev. B
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