Simplicity 20,000 Watt BSPP Home Generator System With 100 Amp ATS Manual

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Simplicity 20,000 Watt BSPP Home Generator System With 100 Amp ATS Manual | Manualzz

Mfg. No: 040465-00

20,000 Watt BSPP Home Generator

System With 100 Amp ATS

Copyright © Briggs & Stratton. All Rights reserved

18-Dec-2021

Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Transfer Switch - Hinged Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Wiring Diagram - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Wiring Diagram - Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Wiring Schematic - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Wiring Schematic - Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 18-Dec-2021

7

8

9

10

11

3

4

1

2

5

6

195235GS

314664GS

314666GS

195234GS

315199GS

66386GS

66849GS

203200GS

315204GS

199888GS

315440GS

QTY DESCRIPTION

ADAPTER, Engine

ROTOR

STATOR

RBC

SCREW

BRUSH ASSEMBLY

-(Qty 1 required after Serial No. 1022101612)

TAPTITE

-(Qty 2 required after Serial No. 1022101612)

WASHER

BOLT

O-RING

GROMMET

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 18-Dec-2021

17

18

19

14

15

16

9

10

11

12

13

20

6

7

8

3

4

1

2

5

21

22

23

27

28

29

24

25

26

30

QTY DESCRIPTION

314631GS

316948GS

316205GS

205479GS

-----

319009GS

314632GS

-----

314639GS

318449GS

314633GS

317371GS

-----

BOX, Control

SEAL

SEAL

REGULATOR, Voltage, Full Wave

* BOLT, Hex Head, #10-32 x 3/8

-(*See footnote)

DOOR, Access

BRACKET

* SCREW, #10-32 x 3/8

-(*See footnote)

HARNESS-WIRE

DECAL SHEET, Warnings

BRACKET

DECAL, Terminal Strip

* SCREW, M2.5-0.45 x 8

-(*See footnote)

DECAL, Terminal Strip

BRACKET, Mounting / Breaker

BLOCK, Terminal

317368GS

192770GS

208365GS

313585GS

311318GS

-----

-----

DECAL or

BREAKER, Circuit, 100A

* SCREW, #10-32 x 3/4

-(*See footnote)

* NUT, 1/4-20

-(*See footnote)

----* CAPSCREW, Hex Head, 1/4-20 x .75

-----

Not F

315423GS

-(*See footnote)

* WASHER, External Lock, M6

-(*See footnote)

199011GS

CONTROL PANEL

-(**See Footnote)

Reproduction

B314635GS COVER, Control Panel Box

318449GS DECAL SHEET, Warnings

318449GS

318449GS

198573GS

6479

DECAL SHEET, Warnings

DECAL SHEET, Warnings

FUSE, Auto Type, 15 Amp

-(Not Illustrated)

KIT, Off Board Radio

-(Not Illustrated)

** If system has a wireless monitor, 6479GS (Off Board Radio Kit) will be required along with control panel.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

7 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 18-Dec-2021

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

16-1

16-2

16-3

36

37

38

39

32

33

34

35

41

42

43

28

29

30

31

24

25

26

27

20

21

22

23

17

18

19

QTY DESCRIPTION

B314636GS

AR314645GS

314638GS

315447GS

318243GS

-----

-----

314619GS

314290GS

B4300GS

315443GS

315453GS

AR314694GS

315452GS

318235GS

318449GS

314646GS

314649GS

314672GS

314679GS

314625GS

314684GS

314661GS

314682GS

311692GS

-----

314626GS

315454GS

314624GS

314620GS

314621GS

706059

317254GS

BASE

PANEL-END, LEFT

SUPPORT-RAIL

INSULATION

PANEL-FRONT

* WASHER, External Lock, M6

* CAPSCREW, Hex Head, 1/4-20 x 3/4

LATCH

KEY-LATCH

BOLT

LATCH-ARM

INSULATION

PANEL-END, RIGHT

INSULATION

ROOF

DECAL SHEET-WARNINGS

-(Includes Ref. Nos. 16-1, 16-2 & 16-3)

-----

-----

-----

317921GS

-----

311644GS

DECAL-WARNING, HOT

-(Not a serviceable part. Order Ref. No. 16)

DECAL-WARNING BURN HAZARD or

-(Not a serviceable part. Order Ref. No. 16)

DECAL-WARNING AUTO START

-(Not a serviceable part. Order Ref. No. 16)

DECAL

* NUT, Flange, 1/4-20

SCREW

TRIM

PANEL-BACK

AR314681GS

314652GS

PANEL-CORNER

Reproduction

314647GS

AR314644GS

BRACKET-ROOF SUPPORT

PANEL-CORNER

BRACE

SHOCK, Roof

BRACE

BRACKET-ROOF SUPPORT

SUPPORT

PANEL-INTAKE, ALTERNATOR

CLIP

SEAL

SEAL

* WASHER, Flat, M8

DUCT-ALTERNATOR

SEAL

PANEL-MUFFLER

PANEL-MUFFLER, BOTTOM

PANEL-MUFFLER, TOP

DEFLECTOR-MUFFLER

DEFLECTOR-EXHAUST

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

9 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 18-Dec-2021

49

50

51

--

44

45

46

48

316951GS

314683GS

316202GS

198460GS

194561GS

316194GS

315444GS

316193GS

QTY DESCRIPTION

SEAL

PANEL-INTAKE, ENGINE

TRIM

PLUG

SCREW

SCREEN

SUPPORT

PLUG-ROOF

-(Not Illustrated) or

Not F

Reproduction

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

11 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 18-Dec-2021

28

29

30

31

25

26

27

--

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

44

46

47

48

40

41

42

43

36

37

38

39

32

33

34

35

B314636GS

B198896GS

187594GS

-----

24910GS

-----

-----

-----

-----

-----

-----

-----

316188GS

316961GS

314628GS

-----

704130

314629GS

314641GS

204426GS

47411GS

-----

313561GS

-----

186242GS

BASE

BRACKET

MOUNT, Vibration

* CAPSCREW, Hex Head, 5/16-18 x 2-1/2

SCREW

* WASHER, Flat, M8

* WASHER, Lock, M8

* NUT, 5/16-18

* WASHER, Flat, M10

* WASHER, Lock, 3/8

* CAPSCREW, Hex Head, 3/8-16 x 1

* CAPSCREW, Hex Head, 5/16-18 x 3/4

HARNESS

WIRE, Ground Relay

DUCT

* SCREW, M5-0.8 x 10

SCREW, Hex Head, 1/4-20 X 1/2

BRACKET

WIRE, Ground

SWITCH, Temp or CAPSCREW, Hex Head, M6-1.0 x 16

* WASHER, Lock, 1/4

PLATE, Switch

* WASHER, Shakeproof, #4

SCREW

HOSE, Oil

HARNESS, Wiring

318449GS

318449GS

DECAL SHEET, Warnings Reproduction

194561GS SCREW

317479GS STEPPER MOTOR

317255GS

-----

317324GS

317323GS

-----

317480GS

315454GS

314642GS

314640GS

314663GS

809872

845699

-----

23645GS

312781GS

318459GS

691656

QTY DESCRIPTION

BRACKET

* CAPSCREW, Hex Head, M3-0.5 x 6

ARM, Link

ROD

* CAPSCREW, Hex Head, M3-0.5 x 8

HARNESS, Wiring

SEAL

SNORKEL

WIRE, Battery, Ground

MUFFLER

GASKET

CLEVIS

* SCREW, M8 x 25

SCREW

ELBOW

FITTING

SOLENOID, Starter

** Contact Engine Manufacturer for parts and service.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

13 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 18-Dec-2021

--

--

--

--

--

--

--

--

--

--

--

900

--

57

58

59

61

54

55

56

60

62

63

65

49

50

51

52

53

QTY DESCRIPTION

206976GS

318880GS

314662GS

314693GS

-----

-----

845046GS

318002GS

-----

-----

318449GS

B4300GS

314629GS

316961GS

316188GS

771014

-----

318937GS

318973GS

311713GS

FITTING

SOLENOID

TUBE

FITTING, Barb

VALVE, LP/NG Switch

-(Not a serviceable part. Order Ref. No. 65)

* CAPSCREW, Hex Head, M6-1.0 x 30

REGULATOR

FITTING

* NUT, 1/4-20

* NUT, Hex, M6-1

DECAL SHEET, Warnings

BOLT

BRACKET

WIRE, Ground Relay

HARNESS

FUEL REGULATOR ASSEMBLY

-(Includes Ref. Nos. 46, 47, 49, 52, 53, 55, 56, 58 & 59)

** ENGINE

KIT, Manual, Acc.

or

-(Not Illustrated)

KIT, Hardware

-(Not Illustrated)

HOSE, Flex

-(Not Illustrated)

319693GS PAINT, Touch Up, Cont Charcoal Texture

195200GS

Not F

319677GS

-(Not Illustrated)

HANG TAG, Attn Standby Equipment

-(Not Illustrated)

314941GS

PAINT, Spray, Cont Charcoal, Texture

-(Optional Accessory)

Reproduction

-(Optional Accessory)

6036

6229

6231

6254

6331

KIT, Maintenance

-(Optional Accessory)

KIT, Wireless Monitor

-(Optional Accessory)

KIT, Cold Weather (Includes Battery & Oil Warmers)

-(Optional Accessory)

KIT, Oil Warmers

-(Optional Accessory)

KIT, Fuel Regulator (Low Pressure Applications Only)

-(Optional Accessory)

** Contact Engine Manufacturer for parts and service.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

15 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

16 18-Dec-2021

--

--

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

--

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

--

QTY DESCRIPTION

-----

-----

314867GS

-----

198725GS

-----

-----

193664GS

204009GS

197979GS

198722GS

198721GS

198723GS

198719GS

204511GS

205110GS

192151GS

-----

203413GS

B4986AGS

-----

-----

205108GS

204433GS

205395GS

ENCLOSURE

BACK PANEL

CONTACTOR, 100A

* TRILOBULAR, #10-32 x 1/2

BREAKER, Circuit, 20A

* WASHER, External Tooth, #10

* SCREW, Hex Head, Trilobular, #6-32 x 3/8

INSULATION

BOARD, Circuit

SPACER

BREAKER, Circuit, 40A

BREAKER, Circuit, 50A

BREAKER, Circuit, 30A

BUS

COVER

FUSE

HOLDER, Fuse

SPACER

BLOCK, Neutral

DECAL or BAR, Ground

* TRILOBULAR, #10-32 x 3/4

DECAL

SPACER

DECAL

DECAL

DECAL

-----

-----

* WASHER, Lock, 1/4 Reproduction

193159GS DECAL

----* SCREW, Phillips, 6-32 x 3/8

----* TRILOBULAR, #10-32 x 3/8

-----

204431GS

204432GS

202841GS

205478GS

197198GS

205402GS

-----

209963GS

208106GS

312842GS

201285GS

* WASHER, Lock, #6

WIRE

WIRE

STANDOFF

DECAL

DECAL

DECAL

* TRILOBULAR, #10-31 x 3/4

MANUAL, Operator

-(Not Illustrated)

CURRENT TRANSFORMER

-(Not Illustrated)

KIT, Manual/ACC

-(Not Illustrated)

HARNESS, Wiring, ATS

-(Not Illustrated)

* Items without part numbers are common fasteners, available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

17 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

18 18-Dec-2021

------

QTY DESCRIPTION

Wiring Diagram Only

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

19 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

20 18-Dec-2021

QTY DESCRIPTION

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

21 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

22 18-Dec-2021

------

QTY DESCRIPTION

Wiring Schematic Only

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

23 18-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040465-00 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

24 18-Dec-2021

QTY DESCRIPTION

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

25 18-Dec-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

18-Dec-2021

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