Simplicity 580.328310, 10,000 Watt Craftsman Manual

Parts Manual Mfg. No: 030203-0 580.328310, 10,000 Watt Craftsman Copyright © Briggs & Stratton. All Rights reserved 18-Dec-2021 Table Of Contents Model Components Page Alternator (B4899). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel (186084). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Unit (194785). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel Kit (189512). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagram (190793). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Schematic (190793). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 3 4 6 10 16 18 20 22 n o 18-Dec-2021 Alternator (B4899) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 4 Mfg. No: 030203-0 n o 18-Dec-2021 Alternator (B4899) REF NO PART NO 1 2 3 4 5 6 7 8 9 11 12 B4906GS B4907GS B4908GS B4909GS B4910GS 187049GS B4912GS B4913GS B4914GS B4916GS 191297GS 14 ----- 15 ----- 16 17 18 49820GS 188928GS ----- 19 ----- QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION SHIELD, Front GRID, Front BOLT, Shaft Stay STAY BOLT, M8 x 30 ASSY, Housing PLUG, Domed COVER, Blind End COVER, Top Black CAPACITOR CAPACITOR, Diode + Varistor + EMC ASSY, Rotor -(Includes Item 11) SCREW, M6 - 1.0 x 10mm -(Purchase locally) SCREW, M5 - 0.8 x 10mm -(Purchase locally) LOCK NUT, M8 - 1.25 CONNECTOR, 6-Pin Sincro WASHER, Flat M6 -(Purchase locally) NUT, M6 -(Purchase locally) r o e R o r p 5 u d i t c n o 18-Dec-2021 Control Panel (186084) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 6 Mfg. No: 030203-0 n o 18-Dec-2021 Control Panel (186084) REF NO PART NO 1 2 3 4 5 6 7 8 9 10 11 12 AB4432GS B95906GS 43437GS 68759GS 68868GS B5112GS 186102GS 90576GS B4262GS 87962GS 93929GS ----- 13 ----- 14 ----- 16 ----- 17 ----- 18 19 90418GS ----- 20 21 22 23 QTY F t o N 75207AGS 78653GS --------- 24 ----- 25 ----- 26 27 28 29 75207GS 74190GS 92953GS ----- 30 31 32 33 34 94117GS 84028GS 65795GS 84135GS ----- 35 36 37 38 186200GS B4893GS 82538GS ----- 39 ----- 40 41 42 B4445GS B4894GS 77314GS Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION PANEL, Control BOX, Control OUTLET, 120/240V, 30A Locking OUTLET, 120V, 20A Duplex OUTLET, 120V, 30A Locking ASSY, Diode ASSY, Engine Harness GROMMET, Rubber OUTLET, 120/240V 50A BREAKER, Circuit STAND OFF, 1/2" Hex NUT, M4 - 0.7 Hex -(Purchase locally) WASHER, Lock, #8 M4 -(Purchase locally) SCREW, M3 - .05 x 10mm -(Purchase locally) WASHER, Flat, #8 -(Purchase locally) WASHER, #8 Shakeproof -(Purchase locally) OUTLET, 12V DC Snap WASHER, Lock, M3 -(Purchase locally) BREAKER, Circuit, 30A SWITCH, Run - Stop SCREW, M3 - 0.5 x 20mm -(Purchase locally) SCREW, M5 - .08 x 12mm -(Purchase locally) WASHER, Lock, M5 -(Purchase locally) WASHER, Flat, M5 -(Purchase locally) BREAKER, Circuit, 20A OUTLET, 120V/20A BLOCK, 50A, 3 - Terminal SCREW, M4 x 20mm -(Purchase locally) BOARD, Idle Control TRANSFORMER, Idle Control RECTIFIER, Battery Charge GROMMET, Rubber SCREW, M5 - 0.8 x 30mm -(Purchase locally) RESISTOR, .25 OHM, 25 Watt STAND OFF SWITCH, On - Off NUT, Hex, M3 - 0.5 -(Purchase locally) HEXNUT, M5 - 0.8 -(Purchase locally) BREAKER, Circuit, 45A RECTIFIER, Battery Charge RELAY, 3A Thermal r o e R o r p 7 u d i t c n o 18-Dec-2021 Control Panel (186084) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 8 Mfg. No: 030203-0 n o 18-Dec-2021 Control Panel (186084) REF NO PART NO 43 44 B4892GS 27565GS QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION RESISTOR, 2 OHM. 25 Watt TAPE, Glass Insulation x 1.5" r o e R o r p 9 u d i t c n o 18-Dec-2021 Main Unit (194785) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 10 Mfg. No: 030203-0 n o 18-Dec-2021 Main Unit (194785) REF NO PART NO 1 3 5 M189487GS M77304GS ~NSP 6 ----- 7 8 62265GS ----- 9 10 11 12 13 14 B4794GS 96832GS 192280GS 55934GGS 55934TGS ----- 15 ----- 16 ----- 17 18 19 20 21 22 75246GS 96867GS J93074GS B4986GS 194526GS ----- 23 24 26 QTY F t o N 194533GS JB5567GS ----- 28 ----- 29 ----- 30 31 32 33 34 194543GS 196830GS 187049GS 194441GS ----- 35 36 37 791745 194440GS ----- 38 39 40 A5850GS 194439GS 194401GS 41 42 43 44 192980GS M96925GS 77282GS B1997GS 45 B4325GS Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION CRADLE SUPPORT, Engine ASSY, Alternator -(see "Alternator") HHCS, M5 - 0.8 x 12 -(Purchase locally) GROMMET, Rubber WASHER, M5 Lock -(Purchase locally) GROMMET, Generator Cover CLAMP, Hose BARB, Hose CLAMP, Hose CLAMP, Hose WASHER, M6 Shakeproof -(Purchase locally) WASHER, 3/8" Lock -(Purchase locally) HHCS, 3/8 x 1-1/4" -(Purchase locally) SELF TAPPING, 3/8"-16 x 1-1/4" ASSY, Stepper Motor SHIELD, Heat DECAL, Ground KIT, Vibration Mount HHCS, M8 - 1.25 x 20 -(Purchase locally) KIT, Grounding Hardware SHIELD, Heat WASHER, Lock M8 -(Purchase locally) CAPSCREW, M6 - 1.0 X 16 Lg. -(Purchase locally) WASHER, Flat M6 -(Purchase locally) KIT, Throttle Linkage Hardware DECAL, Caution Hot Muffler PLUG, Dome KIT, Hardware Contact Starter SCREW, M5-0.8 x 16 Lg Phillips -(Purchase locally) LINE, Fuel KIT, Starter Mounting Hardware SCREW, #12 Self Driller -(Purchase locally) U-CHANNEL, .09" Groove x 4" KIT, Mounting Plate KIT, Hardware Tank, Fuel -(Includes Qty 4) KIT, Valve, Fuel Shut-Off BRACKET, Battery Tie Down SWITCH, Starter TANK, Fuel -(Includes Item 41) CAP, Fuel Tank r o e R o r p 11 u d i t c n o 18-Dec-2021 Main Unit (194785) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 12 Mfg. No: 030203-0 n o 18-Dec-2021 Main Unit (194785) REF NO PART NO 46 47 48 49 50 51 52 53 54 B4135GS 193986GS 19553621GS 95920GS 188333GS 194799GS 93826GS 194034GS ----- 55 56 57 197798GS 95349GS ----- 58 186076GS 60 61 62 63 69 71 73 74 76 78 81 84 90 JB4509AGS 95348GS 95921GS 96717GS 193043GS 192531GS 58359GS 193347GS 19753621GS 189302DGS 189302AGS 186102GS B193200GS 91 900 QTY F t o N 198669GS ~NSP 692099 690898 691513 392390 690661 692056 692359 194591GS AB3061GS B3518GS 43438GS 93568GS Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION PIN, with Lanyard KIT, J-Bolt with Hardware ASSY, Wire, Ground LINKAGE, Stepper Motor to Bell Crank DECAL, Instruction, Fuel Level DECAL, Danger DECAL, Start Instructions KIT, Hardware Fold Down Handle WASHER, 5/16" Shakeproof -(Purchase locally) DECAL, Fuel Shut-Off PLATE, Adjust HHCS, M8 - 1.25 x 20 Lg. -(Purchase locally) ASSY, Control Panel -(see "Control Panel") SHIELD, Heat BRACKET, Bell Crank LINKAGE, Bell Crank to Throttle SPRING BATTERY ASSY, Jack, DC LUG, 5/16 #22/18 I-S KIT, Battery Hardware CABLE, Battery Negative CABLE, Battery Positive ASSY, Wire, #16 WIRE, Harness ASSY, Handle -(Includes Item 91) GRIP ENGINE (350445-1401-E1) MUFFLER -Not Illustrated CLAMP, Muffler -Not Illustrated BRACKET, Muffler -Not Illustrated SPARK ARRESTOR -Not Illustrated SCREW -Not Illustrated BOLT -Not Illustrated SCREW, SEMS M6 x 12 -Not Illustrated MANUAL, Owners -Not Illustrated OIL BOTTLE -Not Illustrated CAP, Funnel, Oil Bottle -Not Illustrated PLUG, 120/240V, 30A, 4 Prong -Not Illustrated PLUG, 125V, 20A -Not Illustrated r o e R o r p 13 u d i t c n o 18-Dec-2021 Main Unit (194785) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 14 Mfg. No: 030203-0 n o 18-Dec-2021 Main Unit (194785) REF NO PART NO QTY 100523GS 492932S 65787GS 199384GS 194800GS F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION PLUG, 120V/30A, 3 Prong -Not Illustrated FILTER, Oil -Not Illustrated CABLE, Battery Charge -Not Illustrated DECAL, Family, CA EVP -Not Illustrated KIT, Decals, Service -Not Illustrated r o e R o r p 15 u d i t c n o 18-Dec-2021 Wheel Kit (189512) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 16 Mfg. No: 030203-0 n o 18-Dec-2021 Wheel Kit (189512) REF NO PART NO 1 B193200GS 2 4 189718GS ----- 5 ----- 6 7 8 9 10 194034GS B4135GS B93394GS 191413GS ----- 11 ----- 12 ----- 13 ----- 14 15 16 17 191267BGS 89635GS 89742GS ----- 18 QTY F t o N 191265GS Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION ASSY, Handle -(Includes Item 2) GRIP WASHER, Flat, 5/16 - M8 -(Purchase locally) NUT, M8 Nylok -(Purchase locally) KIT, Hardware Handle Fold-Down PIN, with Lanyard LEG, Mounting Support VIBE MOUNT, w/Washer NUT, 1/4 - 20 Serrated Lock -(Purchase locally) WASHER, M8 Lock -(Purchase locally) HHCS, M8 - 1.25 x 20 Lg. -(Purchase locally) HHCS, 1/4 - 20 x 1.00 Lg. -(Purchase locally) AXLE SPACER, Wheel WHEEL WASHER, Flat, 5/8 -(Purchase locally) E-RING r o e R o r p 17 u d i t c n o 18-Dec-2021 Wiring Diagram (190793) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 18 Mfg. No: 030203-0 n o 18-Dec-2021 Wiring Diagram (190793) REF NO PART NO --- --------- QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION Wiring Diagram only WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please Refer Service To Qualified Personnel. r o e R o r p 19 u d i t c n o 18-Dec-2021 Wiring Schematic (190793) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 20 Mfg. No: 030203-0 n o 18-Dec-2021 Wiring Schematic (190793) REF NO PART NO --- --------- QTY F t o N Copyright © Briggs & Stratton. All Rights reserved DESCRIPTION Wiring Schematic only WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please Refer Service To Qualified Personnel. r o e R o r p 21 u d i t c n o 18-Dec-2021 Hardware Identification & Torque Specifications Torque Specification Chart Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 8.8 Class 5.6 Class 8.8 in/lbs Size Of Hardware ft/lbs M3 M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 5.88 13.44 26.4 44.64 5.2 7.7 15 26 42 64 89 126 169 217 320 435 590 759 988 10.9 Nm. Nm. in/lbs ft/lbs .56 1.28 2.50 4.3 7.1 10.5 21 36 58 88 121 171 230 295 435 590 800 1030 1340 13.44 30.72 60.96 7.3 12.1 17.7 35 61 101 147 202 290 390 497 733 995 1349 1740 2249 1.28 19.2 2.90 43.44 5.75 5.97 9.9 10.3 16.5 16.9 25 24 50 48 83 86.2 136 132 210 200 287 275 405 390 559 530 708 375 995 1032 1350 1401 1830 1902 2360 2441 3050 3163 SAE Grade 2 Class 12.9 Size Of Hardware Nm. in/lbs ft/lbs Nm. 1.80 4.10 8.10 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 22.92 52.56 7.15 12.1 19.9 29 59 103 162 250 346 486 656 840 1239 1681 2278 2935 3798 2.15 4.95 9.7 16.5 27 40 81 140 220 340 470 660 890 1140 1680 2280 3090 3980 5150 20 10 30 40 50 60 80 70 Body Length Screw, M8- 1.25 x 25 Thread Diameter (mm) Threads Inside Diameter (in) per inch 1/4 1/2 3/4 1 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 Body Length (mm) Body Length (in) in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 29 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Screw, 1/2- 16 x 2 Nut, 1/2-16 0 Distance between threads (mm) Threads per inch Thread Diameter (mm) Body Diameter 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 SAE Grade 5 Nm. 100 90 Body Diameter Nut, M8 in/lbs ft/lbs 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 No Marks Hardware Grade 12.9 Class 10.9 in/lbs ft/lbs FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 4 Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). Lockwasher Carriage Bolt Hex Nut Wrench & Fastener Size Guide 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” M6 Bolt or Nut Wrench—10mm M8 Bolt or Nut Wrench—13mm M10 Bolt or Nut Wrench—17mm 7/16” Bolt or Nut 1/2” Bolt or Nut Wrench (Bolt)—5/8” Wrench—3/4” Wrench (Nut)—11/16” M12 Bolt or Nut Wrench—19mm M14 Bolt or Nut Wrench—22 mm Copyright © Briggs & Stratton. All Rights reserved 18-Dec-2021
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