Handicare Trophy 20 mobility scooter Service Manual

SERVICE MANUAL

TROPHY 20

2 | Trophy 20

© 2011 Handicare

All rights reserved.

The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfi lm or any other means whatsoever (electronically or mechanically) without the prior written authorisation of Handicare.

The information provided is based on general data concerning the constructions known at the time of the publication of this manual. Handicare executes a policy of continuous improvement and reserves the right to changes and modifi cations.

The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifi cations of the product deviating from the standard confi guration.

The available information has been prepared with all possible diligence, but Handicare cannot be held liable for possible errors in the information or the consequences thereof.

Handicare accepts no liability for loss resulting from work executed by third parties.

Names, trade names, etc. used by Handicare may not, as per the legislation concerning the protection of trade names, be considered as being available.

1 Introduction Service manual Trophy 20 ................................................................................................................ 5

5

1.2 Identifi cation of the product

1.3 Symbols used in this manual

5

6

2.2 Identifi cation on the product

2.3 Temperature

2.4 Electromagnetic radiation and interference

2.5 Markings on the scooter

2.7 Modifi cations / Adaptations

8

8

7

8

7

7

7

3.1 Tools

4.1 Use of the parts lists

4.2 Overview exploded views

01 Front frame, front fork and front wheel Trophy 20 3W

02 Front frame, front suspension and front wheels Trophy 20 4W

03 Rear frame, drive unit and rear wheels

04 Steering column, mirror and basket

05a Console, printed circuit board and throttle control (ID-no PBxxxxx only)

05b Console, printed circuit board and throttle control (ID-no QBxxxxx onwards)

06a Wiring, electronics and batteries (ID-no PBxxxxx only)

06b Wiring, electronics and batteries (ID-no QBxxxxx onwards)

07 Seat and seat post

08 Covers Trophy 20 3W

09 Covers Trophy 20 4W

10 Covers common

4.3 Options

5.2 Batteries

5.3 Tyres

5.4 Assembly, replacement and adjustment instructions

5.4.1 Front frame 3W

5.4.2 Front frame 4W

5.4.5 Console

5.4.6 Electronics

5.4.9 Accessories

5.5 Display menu settings

9

23

24

25

27

16

18

20

22

29

30

10

11

12

13

14

36

42

58

63

68

69

71

72

82

31

32

33

33

34

7 Technical product information ............................................................................................................................. 86

7.1 CE Declaration and standards

7.3 Controller settings PG Drives

86

86

88

92

4 |

7.5 Electrical diagram Trophy 20

7.6 Service information transaxles

8.1 Provisions of warranty

8.2 Statement of liability

Trophy 20

93

95

96

97

1 Introduction Service manual Trophy 20

This manual contains the instructions for repairs and general maintenance of the Trophy 20 Scooter.

Mechanics who do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the Trophy 20 scooter.

Always make sure that the work is carried out safely, particularly with respect to procedures requiring the scooter to be lifted up.

We advise that you contact our service department before doing repair work on a scooter that has been involved in an accident.

The following specifi cations are important when ordering parts:

• Model

• Year of manufacture

• Colour

• ID-number

• Name of the part concerned

This information is provided on the identifi cation plate. See 'Identifi cation of the product'.

Available documentation

The following technical documentation is available / required to service this scooter:

Service and technical support

For information concerning specifi c settings, maintenance or repair works please contact the Handicare Customer Service department. They are always prepared to help you. Ensure you have at hand:

• Model

• Year of manufacture

• ID-number

1.2 Identifi cation of the product

F

A

B

TYPE/TYPE/TYP:

YEAR/JAAR/JAHR:

USAGE:

GEBRUIKSGEBIED:

GEBRAUCHSGEBIET:

IDNR.:

MAX.LOAD/MAX.BELASTB./ZUL.GESAMTGEW.:

D

C

E

The identifi cation plate contains the following data:

A. Model

B. Year of manufacture

C. ID-number

D. Usage: indoor, outdoor or both

E. Maximum load in kg

See for the location of the identifi cation plate ´markings on the scooter´.

6 | Introduction Service manual Trophy 20

1.3 Symbols used in this manual

Note!

Pointing out possible problems to the user of this manual.

Caution!

Advice for the user of this manual to prevent damage to the product.

Warning!

Warnings for the user of this manual to prevent personal in jury.

Not following these instructions may result in physical injury, damage to the product or damage to the environment!

Reference symbol

When necessary this service manual refers to other manuals as shown below:



Battery charger: refers to the user manual of the battery charger



Scooter: refers to the general user manual of the Trophy 20

Trophy 20

Trophy 20

2 Safety

Repairs may only be carried out by trained and authorised service technicians.

During the execution of their work, they are at all times fully responsible for the fulfi lment of locally applicable safety guidelines and standards.

Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician.

2.2 Identifi cation on the product

Safety

Safety information is indicated with the warning symbol.

Warning!

Follow the instructions carefully next to these warning symbols! Not paying careful attention to these instructions could result in physical injury or damage to the scooter or the environment. Wherever possible, safety information is also provided in this manual in the relevant chapter.

2.3 Temperature

Warning!

Avoid physical contact with the scooter’s motor. The motor is continuously in motion during use and can reach high temperatures.

After use, the motor will cool down slowly. Physical contact may cause burns.

Ensure that the scooter is not exposed to direct sunlight for extended periods of time. Certain parts of the scooter, such as the seat, the backrest, the armrests and the steering device become hot if exposed to the sun for too long. This may cause burns or skin irritation.

2.4 Electromagnetic radiation and interference

The scooter has been tested for compliance with the applicable requirements regarding electromagnetic radiation (EMC requirements).

The Trophy 20’s immunity level is 20 volt/metre.

Note!

It cannot be excluded that electromagnetic radiation emanating from mobile telephones, medical apparatus and other sources, may have an infl uence on the scooter.

It cannot be excluded that the scooter will interfere with the electromagnetic fi elds of, for example, shop doors, burglar alarm systems and/or garage door openers.

In the unlikely event that such problems do occur, you are requested to notify your dealer immediately.

Powered wheelchairs and scooters can be affected by sources of radio waves, such as radio and TV transmitters, amateur radio stations, lifts, transmitting equipment, stereo radios and mobile telephones If the scooter’s electronics are not well shielded, sensitive electrical devices, such as shop alarm systems and garage door openers, can be affected. The scooter has been tested for such interference. Please report any problems of this nature to your dealer immediately.

The following advices are intended to prevent the electric scooter from being driven unintentionally, which could lead to serious injury.

1. Do not turn on any manually controlled equipment for personal communication, such as a radio transmitter or mobile telephone, while the electric scooter is switched on.

2. Keep at a distance from transmitter equipment, such as radio and TV stations.

3. If the scooter starts making unintended movements, or if the brake goes into freewheel / neutral mode, turn off the powered wheelchair or scooter by removing the ignition key from the lock.

4. Be aware of the fact that any accessories, components or adaptations installed on the scooter may increase the effect of radio waves.

Note:

There is no easy way of testing the effects of radio waves on the general immunity of powered wheelchairs or scooters.

5. All cases of unintended movements of the scooter spontaneously going into freewheel / neutral mode should be reported to your dealer or to the scooter manufacturer. When reporting, please indicate whether a source of radio waves was nearby at the time.

8 | Safety Trophy 20

2.5 Markings on the scooter

Never remove or cover up the markings, symbols and instructions affi xed to the scooter. These safety measures must remain present and clearly legible throughout the entire lifestam of the scooter.

Replace or repair any markings, symbols or instructions that have become illegible or damaged immediately. Please contact your dealer for assistance.

Product labels

The following sticker/label can be found on the product:

3W

A. Freewheel handle position

B. Identifi cation plate

C. Instruction for transportation

C

4W

C

B

C

A

C

Buran UM 01

A. Freewheel handle position

1. DRIVE mode: Lever fully upper position: Motor brake applied, scooter can not be pushed

2. FREEWHEEL / NEUTRAL mode: Lever lowest position: Motor brake not applied. Scooter can be pushed manually when electronics are off.

B. Identifi cation plate

F

A

B

TYPE/TYPE/TYP:

YEAR/JAAR/JAHR:

USAGE:

IDNR.:

GEBRUIKSGEBIED:

GEBRAUCHSGEBIET:

MAX.LOAD/MAX.BELASTB./ZUL.GESAMTGEW.:

D

C

E

A. Model

B. Year of manufacture

C. ID-number

D. Usage: indoor, outdoor or both

E. Maximum load in kg

C. Instruction for transportation (



Scooter)

Warning!

The scooter is not intended to be used as seat in motor vehicle.

No changes may be made to the technical specifi cations.

2.7 Modifi cations / Adaptations

Modifi cations, not executed by Handicare, to components and electronics of this product are not permitted.

Trophy 20

3 Tools

3.1 Tools

The tools below are needed for various mechanical settings and maintenance:

Quantity Description

1

1

1

1

1

1

1

1

1

1

1

1

Screwdriver, medium

Screwdriver, crosshead

Hammer (plastic)

Chaser

Circlip pliers

Ring spanner

Torque wrench

Socket

Socket bit

Allen key

Loctite

Shock absorber adjustment key

Size (mm)

-

-

-

5

-

-

7 / 10 / 11 / 13 / 17

7 / 8 / 10 / 11 / 12 / 13 / 16 / 17

6

3 / 4 / 5 / 6 / 8

-

243

Use only high-quality tools for the adjustment(s) described.

Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article. This prevents the 'rotation' of hexagons of fastening articles and spanners that may affect proper adjustment.

The following tools are needed for various electronic settings:

Quantity Description

1

1

PG - pc programmer

B-version

PG - programmer unit

SPIB handheld

Function

Adaptation of the drive programs and technical settings.

Reading out the fault history

Alternative device for PC. Adaptation of the drive programs and technical settings.

Reading out the fault history

PR0210

10237

10 | Spare parts Trophy 20

4.1 Use of the parts lists

This document is meant as a reference book to be used to order parts for the scooter that is shown on the front cover.

How to order

When ordering parts, please specify:

• ID-number (see the identifi cation plate)

• Group (to which the relevant part belongs)

• Number of parts required

• Description (in the relevant language)

• Dimensions (if applicable)

Remark

• If a part does not have a position number, it means that the part concerned cannot be purchased separately. The part concerned is part of the assembly shown. This assembly must be ordered as one piece. It has to be replaced in its entirety.

• Boxed position numbers refer to the relevant drawing.

Order address

Please mail or fax your orders to your supplier.

Service technicians

Repairs may only be carried out by trained and authorised service technicians. During the execution of their work they are at all times fully responsible for the fulfi lment of locally applicable safety guidelines and standards.

Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician.

Trophy 20

4.2 Overview exploded views

Spare parts | 11

Pos

05b

06a

06b

07

08

09

10

01

02

03

04

05a

Description

Front frame, front fork and front wheel Trophy 20 3W

Front frame, front suspension and front wheels Trophy 20 4W

Rear frame, drive unit and rear wheels

Steering column, mirror and basket

Console, printed circuit board and throttle control (ID-no PBxxxxx only)

Console, printed circuit board and throttle control (ID-no QBxxxxx onwards)

Wiring, electronics and batteries (ID-no PBxxxxx only)

Wiring, electronics and batteries (ID-no QBxxxxx onwards)

Seat and seat post

Covers Trophy 20 3W

Covers Trophy 20 4W

Covers common

Options

Page

20

22

23

24

25

27

29

30

12

13

14

16

18

12 | Spare parts

01 Front frame, front fork and front wheel Trophy 20 3W

Trophy 20

Pos

7

8

5

6

9

1

2

3

3,4

10

11

12

13

14,15,16

15

16

Qty Article number Description

1

1

1

1

1

2

1

1

8

2

2

1

2

2

2

1

9004420

00001.0008

9000493

9003440

9006079

9005928

9003444

9005689

1001796

9004153

00000.2003

00000.1702

9002166

9004159

15010.4100

9004161

Battery strap

Battery spacer block

Ball-head bearing 6004 2NSE

Frame with ball head bearings 3W

Washer fl at M4x20x1,2

Haxagon bolt M4x12

Mounting bracket front cover

Cable clip

Retaining ring 20mm

Front fork

Washer fl at M8

Lock nut M8 haxagon bolt M8x150 st10.9

front wheel 3W

Tube

Tyre

Trophy 20

02 Front frame, front suspension and front wheels Trophy 20 4W

Spare parts | 13

Pos

23

24

25

26

27

28

28,29

15

16

17,18

18

19

20

21

22

1

2

3

4,5,6

5

6

7

8a

8b

9

10

11

12,13

13

14

9006079

9005928

9003392

9000493

9005689

00000.1702

9004459

9004458

00000.1702

9001803

9001895

1001796

9003403

00000.1702

1012524

9002006

9004569

00000.4026

9004511

15010.4100

9004161

9001969

9003408

9003406

9002054

1002242

00000.1703

1012525

1002840

9003444

Qty Article number Description

1

1

4

4

1

4

2

4

2

2

1

2

2

2

8

2

4

1

2

4

4

2

1

2

2

1

2

2

8

2

Cover grey

Hexagon fl ange bolt M8x12 (torque 25Nm, use locktite 247)

Hexagon head cap screwM8x20

Front wheel 4W

Tube

Tyre

Shim ring 1.0mm 16x22mm D988

Wheel bracket right

Wheel bracket left

Cover hexagon head cap screw M10 black

Hexagon head cap screwM10x40

Lock nut M10

Assy Shock absorber front 4W

Skiffy fi xation ring ø10mm

Mounting bracket front cover

Washer fl at M4x20x1,2

Haxagon bolt M4x12

Frame with ball head bearings 4W

Ball-head bearing 6004ZZE

Cable clip

Lock nut M8

Swing arm lower assy

Swing arm top assy

Lock nut M8

Axle suspension parallel bracket

Mounting plate

Retaining ring 20mm

Steer shaft

Lock nut M8

Assy Steering bar

14 | Spare parts

03 Rear frame, drive unit and rear wheels

Trophy 20

Pos

20

21

22

23

24a

24b

14a

14b

15

16

17

18

19a

19b

8b

9

10

11

12

13

1

2

3

4a,5,6

4b,5,6

5

6

7

8a

9002006

1012527

00000.4026

1014662

1014661

1003249

9004146

00001.1463

9004143

9005853

9000642

9006080

1012104

1012106

1012313

1012529

1012530

00000.1703

1012124

9004564

00000.4004

9004142

9004141

9000689

9006042

00000.2004

00000.1703

9000603

9000683

Qty Article number Description

2

2

2

1

1

1

4

1

1

4

2

1

1

2

1

1

1

1

1

1

2

2

1

2

1

2

2

8

1

Cover grey

Assy Wheel bolt

Hexagon head cap screwM8x20

Rear wheel 8", right, black assy

Rear wheel 8", left, black assy

Tube

Tyre

Sticker tire pressure 3,5 Bar

Drum brake right

Drumbrake left

Speed sensor magnet

Hexagon head cap screwM5x25

Motor brake

Free wheel lever

Carbon brushes with covers, set of 4

Assy Transaxle Alpine (for S-Drive 120A)

Assy Transaxle std

Lock nut M10

Key for transaxle

Brake mounting

Hexagon head cap screwM6x45

Brake right

Brake left

Rubber mounting strip

Hexagon head cap screwM10x85

Washer fl at M10

Lock nut M10

Shock absorber standard

Shock absorber heavy duty

Trophy 20

Continued from 03 Rear frame, drive unit and rear wheels

Pos

28

29

30

31

25

26a

26b

27

Qty

2

2

1

2

1

1

1

4

Article number Description

1002242

9004133

9004132

00000.4307

9003417

00000.2003

00000.1702

9002341

Hexagon head cap screwM10x40

Fender mounting bracket right

Fender mounting bracket left

Hexagon bolt M6x12

Rear frame

Washer fl at M8

Lock nut M8

Button head screw M8x30

Spare parts | 15

16 | Spare parts

04 Steering column, mirror and basket

Trophy 20

Pos

20

21

22

23

24

25

12

13

14

15

16

17

18

19

7b

8

9

10

11a

11b

5

6

3

4

7a

1a

1b

1c

2

9001135

9006137

9000703

00000.3612

9000704

00000.4307

00000.2202

9006129

9006128

9006130

00000.4307

00000.2202

9006544

1009250

1009251

00000.2203

00000.1502

9004126

9002792

1012531

9004169

9004174

9004163

00000.1702

9004181

9004164

00000.1701

9004493

9007360

Qty Article number Description

1

2

2

1

2

1

1

4

3

1

2

2

2

1

1

1

1

1

2

2

2

2

1

2

1

1

1

1

2

Basket, standard

Basket, large (only without locking mechanism)

Front Bag, (for std bracket with locking mechanism)

Screw M4x10

Basket holder

Hexagon bolt M6x12

Spring washer M6

Rubber strip

Mounting bracket for std basket & bag (with locking mechanism)

Mounting bracket for large basket (without locking mechanism)

Hexagon bolt M6x12

Spring washer M6

Mounting bracket for mirrors

Mirror left

Mirror right

Spring washer M8

Hexagon nut M8

Cover plate, steering adjustment

Screw Ejot K30x6

Assy Tiller bearing

Cylinder, steering column

Bush bearing tiller

Hinge pin 12x5,2 M8

Lock nut M8

Bracket steering adjustment

Hinge pin 12x8 M8

Lock nut M6

Hinge pin 8x16 M6

Gas spring operating mechanism

Trophy 20

Continued from 04 Steering column, mirror and basket

Pos

30

31

32

33

34

26

27

28

29

35

36

Qty

1

1

1

1

1

1

1

1

2

1

1

Article number Description

9007359

9005802

1012532

9006559

9005607

9004175

00000.2203

00000.4041

9004190

9004191

9004185

Gas spring 300N

Screw Ejot K40x12

Assy Slider Gas-spring

Gas spring actuator cable

Spiral pin heavy duty 6x32

Steering column adjustment tube

Spring washer M8

Hexagon head cap screwM8x55

Spacer

Handle steering adjustment

Steering wheel, see 05a and 05b

Spare parts | 17

18 | Spare parts

05a Console, printed circuit board and throttle control (ID-no PBxxxxx only)

Trophy 20

Pos

25

26

27

28

29

30

17

18

19

20

21

22

23

24

11

12

13

14

15

16

8

9

5

6

10

1

2

3

4

9004425

9006191

00000.3719

9004330

9004185

00000.3200

9000904

1008055

9007423

00000.3307

9004331

00000.3719

9005810

9006111

9004303

9006106

9004302

9004301

9005802

9004197

00000.2106

9005802

00000.1662

00000.3218

1012536

9007365

9006110

1001730

9007265

Qty Article number Description

1

1

2

1

3

1

2

2

2

1

1

2

1

1

1

1

2

4

1

1

1

2

1

1

1

1

1

1

1

Drumbrake actuator cable

Extension cable for microswitch

Buttonhead screw M5x10

Brake lever

Steering wheel

Recessed buttonhead screw M5x12

Stop switch dummy

Throttle potentiometer

Cover steering wheel

Sheet-metal screw 2.9x13

Cover brake position

Buttonhead screw M5x10

Ignition key

Ignition switch

Cover for indicator switch

Indicator switch

Steering wheel cover bottom

Steering wheel cover top

Srew Ejot K40x12

Rear cover steering column

Washer fl at M4 3xD

Screw Ejot K40x12

Hexagon Nut thin M4

Recessed buttonhead screw M4x12

Assy Dashboard speed knob

Assy top

Speed switch

Screw Ejot K30x10

Tiller PCB

Trophy 20

Continued from 05a Console, printed circuit board and throttle control (ID-no PBxxxxx only)

Pos

31

32

33

34

35

Qty

1

4

2

1

5

Article number Description

9007223

9005802

00000.3200

9004641

1015323

Console bottom

Srew Ejot K40x12

Recessed buttonhead screw M5x12

Throttle harness

Cable clips (set 25)

Spare parts | 19

20 | Spare parts

05b Console, printed circuit board and throttle control (ID-no QBxxxxx onwards)

Trophy 20

Pos

24

25

26

27

28

29

16

17

18

19

20

21

22

23

10

11

12

13

14

15

7

8

5

6

9

1

2

3

4

9004425

9006191

00000.3719

9004330

9004185

00000.3200

9006138

9000904

1008055

9007423

00000.3307

9004331

00000.3719

9005810

9004432

9004303

9004435

9004302

9004301

9005802

9004197

00000.2106

9005802

00000.1662

00000.3218

1012536

1012535

9004438

1001730

Qty Article number Description

1

1

2

2

1

3

1

2

2

1

1

2

2

1

1

1

1

1

4

1

1

1

1

1

2

1

1

1

1

Drumbrake actuator cable

Extension cable for microswitch

Buttonhead screw M5x10

Brake lever

Steering wheel

Recessed buttonhead screw M5x12

Stop switch

Stop switch dummy

Throttle potentiometer

Cover steering wheel

Sheet-metal screw 2.9x13

Cover brake position

Buttonhead screw M5x10

Ignition key

Ignition switch

Cover for indicator switch

Indicator switch

Steering wheel cover bottom

Steering wheel cover top

Srew Ejot K40x12

Rear cover steering column

Washer fl at M4 3xD

Screw Ejot K40x12

Hexagon Nut thin M4

Recessed buttonhead screw M4x12

Assy Dashboard speed knob

Assy top

Speed switch

Screw Ejot K30x10

Trophy 20

Continued from 05b Console, printed circuit board and throttle control (ID-no QBxxxxx onwards)

Pos

32

33

34

35

-

30a

30b

30c

31

Qty

2

5

4

2

1

1

1

1

1

Article number Description

9007572

9007374

9007373

9007223

9005802

00000.3200

9004641

1015323

9007372

Tiller PCB Basic

Tiller PCB Dual control

Tiller PCB Full option

Console bottom

Screw Ejot K40x12

Recessed buttonhead screw M5x12

Throttle harness

Cable clips (set 25)

Full option steering wheel

Spare parts | 21

22 | Spare parts

06a Wiring, electronics and batteries (ID-no PBxxxxx only)

Trophy 20

Pos

14

15

16

17

18

19

20

21

22

23

24

25

26

1a

1b

2a

2b

3a

3b

3c

4,5

4,5,6

7

8

9,10

9,10,11

12

13

9006563

9006564

9006097

9006101

9002758

9002759

9002760

1012412

9002457

9006080

00000.3212

1015385

1015386

1007078

1002558

9006124

9004503

00000.1501

9006105

00000.4322

9004431

9006095

9004419

9002752

9006096

9006193

9005911

00000.4036

Qty Article number Description

1

1

1

4

1

1

2

1

1

1

2

1

2

1

2

1

2

2

1

2

1

2

2

1

2

2

1

1

Battery harness 60A

Battery harness 100A

Power harness S-Drive 90A

Power harness S-Drive 120A (for Alpine Transaxle)

Battery (34Ah C5) (40Ah C20)

Battery (50Ah C5) (60Ah C20)

Battery (63Ah C5) (74Ah C20)

Connector cover S-Drive 120A

S-drive controller 120A (for Alpine Transaxle)

Hexagon head cap screwM5x25

Recessed buttonhead screw M4x25

Connector cover S-drive 90A

S-drive controller 90A

Hexagon head cap screw M5x16

Controller interface

Tule

Rear light LED

Hexagon nut M6

Horn

Hexagon bolt M8x12

Speed sensor

Main harness

Charging harness

Set battery connection covers

Lighting harness

Brake switch extension harness

Mounting bracket for S-drve controller

Hexagon head cap screwM5x12

Trophy 20

06b Wiring, electronics and batteries (ID-no QBxxxxx onwards)

Spare parts | 23

Pos

1a

1b

2a

2b

3a

3b

3c

4,5

4,5,6

7

8

9,10

9,10,11

12

13

19

20

21

22

14

15

16

17

18

9006563

9006564

9006562

9006561

9002759

9002760

9002761

1012412

9002457

9006080

00000.3212

1015385

1015386

00000.4036

9004430

9006124

9004503

00000.1501

9004433

00000.4322

9004431

9004429

9004419

9002752

Qty Article number Description

1

2

1

2

2

1

2

1

2

2

1

2

2

1

1

1

2

1

1

4

1

1

2

1

Battery harness 60A

Battery Harness 100A

Power harness S-Drive 90A

Power harness S-Drive 120A

Battery (50Ah C5) (60Ah C20)

Battery (63Ah C5) (74Ah C20)

Battery (72Ah C5) (86Ah C20)

Connector cover

S-drive controller 120A

Hexagon head cap screw M5x25

Recessed buttonhead screw M4x25

Connector cover S-drive 90A

S-drive controller 90A

Hexagon head cap screw M5x12

Controller interface

Tule

Rear light LED

Hexagon nut M6

Horn

Hexagon bolt M8x12

Speed sensor

Main harness

Charging harness

Set battery connection covers

24 | Spare parts

07 Seat and seat post

Trophy 20

Pos

1,2a,2b

2a

2b

3,4

6

7

4

5

8a

8b

9a

9b

10

11

12

13

14

15

16

17

Qty Article number Description

2

1

4

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1002861 Master seat with armrests

118.00221.000

Armrest right, Master seat

118.00231.000

Armrest left, Master seat

9000034 Seat frame with slider, Master seat

9000042

9000933

1012523

00000.3723

1008995

1009244

1008999

1008998

232103

1008996

229001

1009001

9006157

1012520

00000.3716

9005156

Seat fi xation strip, Master seat

Nylon bearing seat post, Master seat

Assy Seat post std

Button head screw M6x8

Captain seat standard

Captain seat with high back

Armrest right, Captain seat

Armrest left, Captain seat

Armrest pad PU, Captain seat

Seat frame with slider, Captain seat

Thumb screw

Detent button

Ring seat post cover

Assy seat post Captain seat incl. nylon bearing

Button head screw M6x16

Seat post bolt

Trophy 20

08 Covers Trophy 20 3W

Spare parts | 25

Pos

20a

20b

20c

20d

20e

21

13b

14

15a

15b

16

17

18

19

8

9

10

11

12

13a

4

5

6

7a

7b

1

2

3a

3b

9005802

9003458

9006094

9003478

9005802

00000.2106

9003460

9003475

9003474

9005928

9006079

9005927

00000.2106

9003476

9004571

9004570

9005928

9003473

9003472

00000.2106

9005928

9003457

9005802

9004442

9004445

9004448

9004451

9004454

00000.3218

Qty Article number Description

1

1

1

1

1

2

2

1

1

1

1

1

4

2

2

1

1

2

2

2

1

1

2

2

1

2

1

2

2

Screw EJOT K40x12

Front cover upper part

Indicator 12V (ID-no PBxxxxx only)

Indicator 24V (ID-no QBxxxxx onwards)

Screw EJOT K40x12

Washer fl at M4 3xD

Front cover rear part

Side skirt right 3W

Side skirt left 3W

Hexagon bolt M4x12

Washer fl at M4x20

Hexagon bolt M4x20

Washer fl at M4 3xD

Floormat 3W

Front inner fender right 3W

Front inner fender left 3W

Hexagon bolt M4x12

Front fender right 3W

Front fender left 3W

Washer fl at M4 3xD

Hexagon bolt M4x12

Head light cover

Screw EJOT K40x12

Front tiller cover Ruby red metalic

Front tiller cover Platinum white metalic

Front tiller cover Sparkling champagne metalic

Front tiller cover Graphite black metalic

Front tiller cover Moonstone blue metalic

Recessed buttonhead screw M4x12

26 | Spare parts

Continued from 08 Seat and seat post

Pos

27

28

29

30

31

22a

22b

22c

22d

22e

23

24

25

26

Qty

2

2

2

1

4

1

2

1

2

1

1

1

1

1

Article number Description

1015363

1015364

1015365

1015366

1015367

00000.4060

9004428

00000.1507

9003459

9004652

9005927

00000.1507

1015454

9005802

Front cover Ruby red metalic

Front cover Platinum white metalic

Front cover Sparkling champagne metalic

Front cover Graphite black metalic

Front cover Moonstone blue metalic

Hexagon head cap screwM4x20

Head light

Hexagon nut M6

Front cover bottom

Push rivet

Hexagon bolt M4x20

Hexagon nut M6

Front bumper 3W

Screw EJOT K40x12

Trophy 20

Trophy 20

09 Covers Trophy 20 4W

Spare parts | 27

Pos

17

18a

18b

18c

18d

18e

13

14

15

16a

16b

16c

16d

16e

8

9

10

11a

11b

12

4

5

6

7a

7b

1

2

3a

3b

9005802

9003458

9006094

9003478

9005802

00000.2106

9003460

9003467

9003466

00000.2106

9005927

9003468

9003465

9003464

00000.2106

9005928

9003457

9005802

9004442

9004445

9004448

9004451

9004454

00000.3218

1015363

1015364

1015365

1015366

1015367

Qty Article number Description

1

1

2

1

1

1

1

1

1

1

1

2

1

1

1

1

2

2

2

1

1

1

2

2

1

2

1

2

2

Screw EJOT K40x12

Front cover upper part

Indicator 12V (ID-no PBxxxxx only)

Indicator 24V (ID-no QBxxxxx onwards)

Screw EJOT K40x12

Washer fl at M4 3xD

Front cover rear part

Side skirt right 4W

Side skirt left 4W

Washer fl at M4 3xD

Hexagon bolt M4x20

Floormat 4W

Front fender right 4W

Front fender left 4W

Washer fl at M4 3xD

Hexagon bolt M4x12

Head light cover

Screw EJOT K40x12

Front tiller cover Ruby red metalic

Front tiller cover Platinum white metalic

Front tiller cover Sparkling champagne metalic

Front tiller cover Graphite black metalic

Front tiller cover Moonstone blue metalic

Recessed buttonhead screw M4x12

Front cover Ruby red metalic

Front cover Platinum white metalic

Front cover Sparkling champagne metalic

Front cover Graphite black metalic

Front cover Moonstone blue metalic

28 | Spare parts

Continued from 09 Covers Trophy 20 4W

Pos

23

24

25

26

27

19

20

21

22

28

29a

29b

30

Qty

2

1

2

2

1

2

1

2

1

1

4

2

1

Article number Description

00000.4060

9004428

00000.1507

9003459

9004652

9005927

00000.1507

9003469

9003470

9005802

9004573

9004572

9005928

Hexagon head cap screwM4x20

Head light

Hexagon nut M6

Front cover bottom

Push rivet

Hexagon bolt M4x20

Hexagon nut M6

Front spoiler

Front bumper 4W

Screw EJOT K40x12

Front inner fender right 4W

Front inner fender left 4W

Hexagon bolt M4x12

Trophy 20

Trophy 20

10 Covers common

Spare parts | 29

Pos

6

7,8,9

8

9

10

11

1e

2

3

4

5

1a

1b

1c

1d

12

13

14

15

16

17

Qty Article number Description

1

2

2

6

1

2

4

4

1

1

2

1

1

1

1

2

1

1

2

2

1

1012537

1012538

1012539

1012540

1012541

9004129

00000.2106

9005927

1012526

00000.3624

1012521

9003480

1012522

00000.2106

9005927

9003462

00000.2106

9005927

1012516

9003479

1012519

Assy Rear cover Ruby red metalic

Assy Rear cover Platinum white metalic

Assy Rear cover Sparkling champagne metalic

Assy Rear cover Graphite black metalic

Assy Rear cover Moonstone blue metalic

Motor cover

Washer fl at M4 3xD

Hexagon bolt M4x20

Assy Rear fender

Screw M5x8

Assy Rear bumper

Refl ector red

Assy Logo button Handicare

Washer fl at M4 3xD

Hexagon bolt M4x20

Frame cover

Washer fl at M4 3xD

Hexagon bolt M4x20

Assy Battery cover

Refl ector orange

Assy Seat post cover

30 | Spare parts

2

6

3

1a

1b

1c

1d

1e

4

7 8

5

9

10

11

12

13

Trophy 20

Pos

1a,1b,1c,1d,1e

1a,1b,1c,1d,1e

1a,1b,1c,1d,1e

1a,1b,1c,1d,1e

1a,1b,1c,1d,1e

-

-

2

3

6

7

8

-

4

5

9

10

11

-

12

13

-

Qty Article number Description

1012429

1012430

1012431

1012432

1012433

1008572

9007499

9000701

4930

9000620

1001813

1001814

9000703

1003095

2537

1012515

1009251

1015401

9000825

9001135

9006137

1015507

Colour exchange set Graphite black metalic (3 covers)

Colour exchange set Moonstone blue metalic (3 covers)

Colour exchange set Ruby red metalic (3 covers)

Colour exchange set Sparkling champagne metalic (3 covers)

Colour exchange set Platinum white metalic (3 covers)

Assy foot throttle (ID-no PBxxxxx only)

Assy foot throttle (ID-no QBxxxxx onwards)

Trolleybag

Rear Basket

Mounting bracket rear

Luggage carrier

Walking aid holder

Front bag (for std bracket with locking mechanism)

Cane holder mounted to chair, horizontal

Cane holder mounted to chair, vertical

Cane holder mounted to chassis

Mirror right

Anti tip set

Adjustmenttool for rear spring

Basket, standard

Basket, large (only without locking mechanism)

Lap strap with roll-up for Master Seat

Trophy 20 Service instructions | 31

This document is a reference book to be used to order parts for the scooter model shown on the front cover.

Below, we have indicated what needs to be checked, how often this should be done and by whom.

Time

Daily

Weekly

Monthly

Every three months

Annually

Description

Charging the batteries, after each use

Checking the tyre pressures

Cleaning the scooter

Cleaning the upholstery (if necessary)

Grease the seat’s swivel mechanism: the seat needs to be removed for this. See

‘Removing the seat’. Lithium grease is recommended

Inspecting the electrical system

Checking the batteries

Inspecting the drive. (see 7.6)

Inspecting the mechanical parts

Inspecting the bearings

Inspecting the suspension

Checking the tyres

Checking all fastenings and bolts: tighten if necessary

Sign the inspection record table in the user manual

To be carried out by

-

-

-

-

-

-

-

-

x x x x x

User

-

-

-

-

Dealer

x (Annually) x x x x x x x x x

It is recommended that the dealer carries out a service on the scooter at least once a year. If the scooter is used intensively, the service should be carried out every six months.

Maintenance requirement for re-use

Disinfect surfaces with commercially available disinfectants and clean the surfaces with damp cloths and cleaners tuned.

Warning

Do not use high pressure cleaners or similar to clean the product!

The following work most be carried out before re-use:

1 2 3

Annual inspection

4 5 6

Electronics

On / off switch

Output connector

Operation

Brake

Programmable settings

Batteries

Level

Connections

Capacity test

Wheels and tyres

Tread depth

Pressure

Bearings

Wheel fi xing nuts

Motors

Cables

Noise

Connections

Brake

Brushes

7

Trophy 20

1 2 3

Annual inspection

4 5 6 7

Chassis

Condition

Steering

Seating

Seat

Backrest

Armrests

Electrical

Harnesses

Connections

Lighting system

Test

Forwards

Backwards

Emergency stop

Left turn

Right turn

Uphill / downhill

Obstacle

Brake

List of necessary repairs:

Warning

Pull the charge cable out of the battery charging connection of the scooter before carrying out any maintenance on the scooter.

5.2 Batteries

Always follow the instructions related to battery maintenance & storage as given by the battery manufacturer (



Battery charger).

The scooter is equipped with gel batteries. These batteries are fully encased and sealed and require no maintenance. A sticker indicates how the batteries are to be connected. This sticker is located on the rear cover and on the battery cable.

Warning

Ensure that the batteries are always well charged.

Do not use the scooter if the batteries are almost fl at. Doing so may damage the batteries and means you run the risk of coming to an unexpected standstill.

Ensure that the batteries are never completely fl at. This can seriously damage the batteries and shorten their lifespan.

Only use gel-batteries

Replacing the batteries

If battery capacity is so low (after fully charging) that the scooter can only make short trips, or can not be driven at all, then the batteries have reached the end of their lifespan. Replace the batteries as soon as possible.

Warning

Once the new batteries have been put in place they will need to be charged and ‘run in’ (



Battery charger)

For the correct way to dispose of batteries see (



Scooter) ‘Used scooters and the environment’

Trophy 20 Service instructions | 33

Cleaning the batteries

Gel batteries are maintenance-free. However, attention may be paid to the following matters:

Note!

Ensure that the batteries remain clean and dry: dirt and water can cause leaks, as a result of which battery capacity can be reduced.

Clean the battery terminals and then grease them using acid-free Vaseline.

5.3 Tyres

To ensure that your scooter performs well, it is of great importance for the tyres to be kept at the right pressure.

Infl ating the tyres

The tyres are equipped with a car tyre valve. Remove the caps from the valves before infl ating the tyres. If the tyres are not adequately infl ated, the range of the scooter may be reduced and the tread may wear more quickly.

Warning

When infl ating tyres, never exceed the maximum recommended tyre pressure which is stated on the tyres (2.5 bar front and 3.5 bar rear).

Never forget to replace the valve cap after infl ating the tyres. The valve cap prevents dirt and sand from getting into the valve.

See the ‘Maintenance table’ regarding tyre checks.

5.4 Assembly, replacement and adjustment instructions

This chapter covers illustrated assembly, replacement and adjustment instructions.

Every separate visual instruction is prefaced with:

• Preparations

• Instructions (suggestions and advice to help you carry out tasks or procedures more easily)

• Notices (extra notes covering information you need when executing the specifi c task)

• Relevant article numbers

The tools for the specifi c task are illustrated in the visual instructions.

Trophy 20

5.4.1 Front frame 3W

Replacing the front wheel and fork

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the front fork 3W:

• Remove the front cover and the front cover rear part.

• Remove the retaining ring and spiral pin.

• Remove the complete fork with wheel.

• Remove the hexagon nut, washer and bolt to take out the wheel.

• Replace the new front fork 3W.

• Rebuild the scooter in the reverse order.

Notice

• Some parts need to be replaced; the replacement is indicated by a symbol.

• Some operations have to be carried out by two persons; this is indicated by a symbol.

Relevant article numbers

• 9004153 Front fork

Tools used

• Torque wrench, socket, 13 mm

• Screw driver, crosshead

• Chaser

• Open ended spanner, 13 mm

1 2

3 4

Trophy 20

5 6

Service instructions | 35

7

5.4.2 Front frame 4W

Replacing the front wheel

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the front wheel:

• Remove the cover and the four hexagon screws to remove the front wheel.

• Mount the new front wheel in the reverse order.

Relevant article numbers

• 9004511 Front wheel 4W

Tools used

• Torque wrench, socket bit, 6 mm

Notice

• N.a.

Trophy 20

1 2

3 4

Trophy 20

Adjustment shock absorber - front

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to adjust the shock absorber - front:

• Read the table for more information about the adjustment of shock absorbers.

• Use the suspention adjustment key to adjust the shock absorber as desired.

Relevant article numbers

• N.a.

Tools used

• 9000825 Suspension adjustment key

Notice

• Position 0 soft and position 4 hard

Service instructions | 37

1

Replacing the shock absorber - front

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the shock absorber - front:

Note!

Suitable work area required!

• Remove the basket, the front tiller cover, the mounting bracket for the mirrors, the front cover, the front spoiler, the front cover rear part, the front fender L/R, the front cover bottom and the front bumper.

• Remove the Allen hexagon screws and locknut form the shock absorbers on the swing arm top and lower assy.

• Remove shock absorber

• Adjust the new shock absorber according the specifi cations.

• Replace the new and adjusted shock absorber.

• Rebuild the scooter in the reverse order.

• Note! Be sure you fasten all bolts and nuts with the correct torque!

Relevant article numbers

• 1012525 Shock absorber - front

Tools used

• Torque wrench, socket,17 mm

• Socket, 7 mm

• Allen key, 8 mm

• 9000825 Suspension adjustment key

Notice

• Position 0 soft and position 4 hard

Trophy 20

1 2

Trophy 20

3 4

Service instructions | 39

5 6

7 8

1

Trophy 20

Replacing the swing arms (top and lower assy)

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the swing arms:

Note!

Suitable work area required!

• Remove the front cover and the front spoiler.

• Remove the cover and the hexagon bolt to remove the front wheel.

• Remove the hexagon screw from the lower swing arm.

• Remove shock absorber and the two axle suspension parallel bolts.

• Remove the lock nut at the wheel side of the swing arm and turn the swing arm out of its position.

• Replace the new swing arm.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9004459 Swing arm lower assy

• 9004458 Swing arm top assy

Tools used

• Torque wrench, socket, 7 mm-13 mm / socket bit, 6 mm

• Torque wrench, socket, 17 mm

• Allen key, 8 mm

• Screwdriver

• Open ended spanner, 11 mm

Notice

• N.a.

2

Trophy 20

3 4

Service instructions | 41

5 6

7

Replacing the rear wheel

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the rear wheel:

Note!

Suitable work area required!

• Remove the cover and four hexagon head cap screws to remove the rear wheel.

• Mount the new rear wheel in the reverse order.

Relevant article numbers

• 1014662 Rear wheel 8" right, black assy

• 1014661 Rear wheel 8" left, black assy

Tools used

• Screwdriver

• Torque wrench, socket bit, 6 mm

Notice

• N.a.

Trophy 20

1 2

3 4

Trophy 20

Replacing the mechanical brake

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the mechanical brake:

Note!

Suitable work area required!

• Remove the cap and hexagon fl ange bolt to remove the rear wheel.

• Remove the brake cable.

• Remove the two hexagon head cap screw and remove the brake.

• Mount the new brake.

• Rebuild the scooter in the reverse order.

• Use Loctite 243 before fastening the hexagon fl ange bolt with 90 Nm.

Relevant article numbers

• 9004141 Brake left

Tools used

• Screwdriver

• Torque wrench, socket, 16 mm

• Allen key, 4 mm

Notice

• N.a.

1 2

Service instructions | 43

3

Note! Use Loctite 243 at the indicated locations during assembling the wheelchair.

4

5

Trophy 20

Trophy 20 Service instructions | 45

Replacing the carbon brushes

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the carbon brushes:

Note!

Suitable work area required!

• Remove the rear cover.

• Disconnect all motor connectors from the S-drive controller.

• Lock the freewheel lever.

• Remove four hexagon bolts and remove the motor cover.

• Remove the cover and hexagon fl ange bolt to remove the rear wheel.

• Remove the two hexagon head cap screws to remove the brake mounting, key and brake.

• Remove the hexagon screw and remove the free wheel lever.

• Remove the four lock nuts and remove the transaxle and rubber mounting strips.

• Unscrew the carbon brush cover.

• Pull the carbon brush out of the housing and remove the brush.

• Inspect the collector on the anchor of the motor; if the collector is seriously worn, replace the entire drive unit.

• Clean the collector on the anchor of the motor from dust with pressed air.

• Place the carbon brush in the holder; this can be done in one way only.

• Screw the new plastic screw cap onto the carbon brush holder.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 1012313 Motor brush set (4 carbon brushes with covers)

Tools used

• Screwdriver

• Allen key, 4 mm

• Socket, 7 mm, 10 mm and 16 mm

Notice

• Some parts need to be replaced; the replacement is indicated by a symbol.

• Make sure the scooter is switched off.

1 2

3 4

Trophy 20

5 6

7 8

Trophy 20

9

Service instructions | 47

Trophy 20

Replacing the motor brake

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

• Use a Lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the free wheel lever:

Note!

Suitable work area required!

• Remove the rear cover.

• Disconnect all motor connectors from the S-drive controller and the speed sensor cable.

• Lock the freewheel lever.

• Remove the four hexagon bolts and remove the motor cover.

• Remove the hexagon screws and remove the free wheel lever.

• Mount the new free wheel lever.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 1012104 Motor brake

Tools used

• Screwdriver

• Socket, 7 mm

• Allen key, 4 mm

Notice

• Some parts need to be replaced; the replacement is indicated by a symbol.

• Make sure the scooter is switched off.

1 2

5

7

Trophy 20

3 4

Service instructions | 49

6

8

9

Trophy 20

Trophy 20 Service instructions | 51

Replacing the transaxle

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to replace the transaxle:

Note!

Suitable work area required!

• Remove the rear cover.

• Disconnect all motor connectors from the S-drive controller and the speed sensor cable..

• Lock the freewheel lever.

• Remove the four hexagon bolts and remove the motor cover.

• Remove the cover and hexagon fl ange bolt to remove the rear wheel.

• Remove the two hexagon head cap screws to remove the brake mounting, key and brake.

• Remove the hexagon screw and remove the free wheel lever.

• Remove the four lock nuts and remove the transaxle and rubber mounting strips.

• Mount the new the transaxle.

• Rebuild the scooter in the reverse order.

• Use Loctite 243 before fastening the hexagon fl ange bolt with 90 Nm.

Relevant article numbers

• 1012529 Transaxle heavy duty

Tools used

• Socket, 7 mm

• Torque wrench, socket, 16 mm

• Screwdriver

• Allen key, 4 mm

• Ring spanner, 17 mm

Notice

• Some parts need to be replaced; the replacement is indicated by a symbol.

• Make sure the scooter is switched off.

1 2

3

5

7

Note! Use Loctite 243 at the indicated locations during assembling the wheelchair.

8

4

6

Trophy 20

Trophy 20 Service instructions | 53

Adjustment the shock absorber - rear

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to adjust the shock absorber - rear:

Note!

Suitable work area required!

• Remove the seat.

• Remove the battery cover.

• Loosen the battery strap.

• Disconnect all connectors from the battery.

• Remove the battery.

• Read the table for more information about the adjustment of shock absorbers.

• Use the special adjustment tool to adjust the shock absorber as desired.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• N.a.

Tools used

• 9000825 Suspension adjustment key

Notice

• Make sure the scooter is switched off.

1 2

3

5

4

Trophy 20

Trophy 20 Service instructions | 55

Replacing the shock absorber - rear

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to replace the shock absorber - rear:

Note!

Suitable work area required!

• Remove the seat.

• Lift the scooter to raise the wheels clear from the ground.

• Remove the rear cover.

• Remove the battery cover.

• Remove the roll-bar

• Remove the hexagon head cap screw

• Take out the shock absorber.

• Read the table for more information about the adjustment of shock absorbers.

• Use the special adjustment tool to adjust the shock absorber as desired.

• Mount the new, correct adjusted, shock absorber.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9000603 Shock absorber standard

• 9000683 Shock absorber heavy duty

Tools used

• Socket, 7 mm / 17 mm

• Allen key, 8 mm

• 9000825 Suspension adjustment key

Notice

• Make sure the scooter is switched off.

1 2

3

5

7

4

6

8

Trophy 20

Trophy 20

9

Service instructions | 57

Replacing the steering wheel

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

Instructions

The following operations are required to replace the steering column:

Note!

Suitable work area required!

• Remove the basket and the mounting bracket for the mirrors.

• Remove the knob of the speed potentiometer.

• Remove the nut, the two Ejot screws and the dashboard.

• Disconnect all connectors from the tiller PCB.

• Remove the three Ejot screws to remove the tiller PCB.

• Remove the two recessed button head screws to remove the console bottom.

• Disconnect the connectors of the console bottom.

• Remove the recessed button head and Ejot screws, disconnect the stop switch and remove the top and bottom steering wheel covers.

• Remove the two Ejot screws and washers to remove the rear cover steering column; disconnect in between the connectors from the ignition switch.

• Remove the two sheet metal screws and the throttle potentiometer; disconnect in between the connector of the throttle.

• Remove the button head screw and the brake lever; disconnect in between the connector from the brake lever.

• Remove the bolt to remove the steering wheel.

• Mount the new steering wheel.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9004185 Steering wheel

Tools used

• Socket, 10 mm

• Allen key, 6 mm

Notice

• Make sure the scooter is switched off.

Trophy 20

1 2

Trophy 20

3 4

Service instructions | 59

5 6

7 8

9

Trophy 20

Trophy 20 Service instructions | 61

Replacing the gas spring

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to replace the gas spring:

Note!

Suitable work area required!

• Remove the basket, the mounting bracket for the mirrors, the front cover and the front cover rear part.

• Pull the handle for steering adjustment upwards and move the steering column downwards.

• Remove the four hinge pins and the spiral pin.

• Disconnect the gas spring actuator, remove the hinge pin and remove the two bolts from the gas spring slider.

• Remove the gas spring slider and loosen the hinge pin and lock nut.

• Mount the new gas spring.

• Rebuild the scooter in the reverse order.

• Note!

Be sure you fasten all bolts and nuts with the correct torque!

Relevant article numbers

• 9007359 Gas spring 300N

Tools used

• Socket, 7 mm / 8 mm / 10 mm / 13 mm

• Chaser

Notice

• N.a.

1 2

3

6

8

4

7

Trophy 20

9

Trophy 20

5.4.5 Console

Replacing the throttle

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to replace the throttle:

Note!

Suitable work area required!

• Remove the two sheet metal screws and the throttle; disconnect in between the connector of the throttle.

• Mount the new throttle.

• Rebuild the scooter in the reverse order.

Relevant article numbers

Tools used

Notice

• N.a.

Service instructions | 63

1 2

Trophy 20

Replacing the tiller PCB

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

Instructions

The following operations are required to replace the tiller

PCB:

Note!

Suitable work area required!

• Remove the basket and the mounting bracket for the mirrors.

• Remove the two bolts and remove the front tiller cover.

• Remove the nut, the four Ejot screws and the dashboard.

• Disconnect all connectors from the tiller PCB.

• Remove the three Ejot screws to remove the tiller PCB.

• Mount the new tiller PCB.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9007265 Tiller PCB (ID-no PBxxxxx only)

• 9007572 Tiller PCB Basic (ID-no QBxxxxx onwards)

• 9007374 Tiller PCB Dual control (ID-no QBxxxxx onwards)

• 9007373 Tiller PCB Full option (ID-no QBxxxxx onwards)

Tools used

• Socket, 10 mm

Notice

• Make sure the scooter is switched off.

1 2

3 4

Trophy 20

5

Service instructions | 65

Replacing the stop switch

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

Instructions

The following operations are required to replace the stop switch:

Note!

Suitable work area required!

• Remove the basket and the mounting bracket for the mirrors.

• Remove the two bolts and remove the front tiller cover.

• Remove the nut, the four Ejot screws and the dashboard.

• Disconnect all connectors from the tiller PCB.

• Remove the three Ejot screws to remove the tiller PCB.

• Remove the two recessed button head screws to remove the console bottom.

• Disconnect the connectors of the console bottom.

• Remove the recessed button head and Ejot screws, disconnect the connectors the stop switch and remove the top and bottom steering wheel covers.

• Mount the new stop switch.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9006138 Emergency stop

Tools used

• Socket, 10 mm

Notice

• Make sure the scooter is switched off.

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1 2

5

7

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3 4

Service instructions | 67

6

Trophy 20

5.4.6 Electronics

Replacing the controller (ID-no PBxxxxx only)

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

Instructions

The following operations are required to replace the controller:

Note!

Suitable work area required!

• Remove the rear cover.

• Remove the S-drive cover.

• Disconnect all connectors from the S-drive controller.

• Remove the two hexagon head cap screws and remove the controller.

• Mount the new controller.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9002457 S-drive controller 120A

• 9004513 S-drive controller 90A

Tools used

• Allen key, 5 mm

Notice

• In case of S-drive controller 90A watch out for motor harness and power harness.

1 2

3 4

Trophy 20 Service instructions | 69

Replacing the front tiller cover

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to replace the front tiller cover:

Note!

Suitable work area required!

• Remove the basket and the mounting bracket for the mirrors.

• Loosen the two bolts to remove the front tiller cover.

• Mount the new front tiller cover.

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 9004442/9004445/9004448/9004451/9004454

Front tiller cover

Tools used

• Socket, 10 mm

Notice

• Make sure the scooter is switched off.

1 2

3

Replacing the front cover

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to replace the front cover:

Note!

Suitable work area required!

• Loosen the two bolts to remove the front cover.

• Disconnect the connector of the headlight.

• Take the head light cover out of the front cover.

• Put the head light cover back in the new front cover

• Rebuild the scooter in the reverse order.

Relevant article numbers

• 1015363/1015364/1015365/1015366/1015367

Front cover

Tools used

Notice

• Make sure the scooter is switched off.

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1 2

Note! After you have removed the screws, push the locking clip at the top, pull at the bottom the cover with a loud

CLICK from the front cover rear part.

3

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Replacing the rear cover

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to replace the rear cover:

Note!

Suitable work area required!

• Remove the rear cover.

• Place the new rear cover

Service instructions | 71

Relevant article numbers

• 1012537/1012538/1012539/1012540/1012541

Rear cover

Tools used

• N.a.

Notice

• N.a.

1 2

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5.4.9 Accessories

Mount the crutch holder, horizontal

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to mount the horizontal crutch holder:

Note!

Suitable work area required!

• Mount the horizontal crutch holder with two bolts on the seat frame.

Relevant article numbers

• 1003095 Crutch holder mounted to chair, horizontal

Tools used

• Open ended spanner, 10 mm

1 2

10

1

2

110948-03-002 110948-03-003

Trophy 20 Service instructions | 73

Mount the crutch holder, vertical

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to mount the vertical crutch holder:

Note!

Suitable work area required!

• Remove the armrest from the backrest frame.

• Mount the vertical crutch holder and the armrest with two bolts back on the backrest frame.

Relevant article numbers

• 2537 Crutch holder mounted to chair, vertical

Tools used

• Allen key, 6 mm

1

6

2

1

2

110948-03-010

6

1

2

3

110948-03-011

Trophy 20

Mount the crutch holder, chassis

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to mount the crutch holder on the chassis:

Note!

Suitable work area required!

• Remove the rear cover.

• Remove the two hexagon bolts and washers to remove the rear bumper.

• Mount the crutch holder bracket on the rear frame side of the electronics compartment.

• Drill two holes in the rear bumper (drill location is indicated on the inside).

• Replace the rear bumper and mount the crutch holder via the bumper on the bracket.

Relevant article numbers

• 1012515 Crutch holder mounted to chassis

Tools used

• Torque wrench, socket, 7 mm

• Metal drill, 4 mm

• Drill

1 2

1

1

1

110948-03-013

7

110948-03-014

3 4

Ø4

7

110948-03-015

110948-03-015A

Trophy 20

5

1

7

1

1

6

110948-03-015B

7

Service instructions | 75

110448-03-016

Mount the anti tip wheels

Preparation

• Switch off the scooter with the ignition key.

• Use a lifting device to raise the scooter clear of the ground.

Instructions

The following operations are required to mount the anti tip wheels:

Note!

Suitable work area required!

• Mount with the two bolts on every side on the rear frame an anti tip wheel.

Relevant article numbers

• 1015401 Anti tip set

Tools used

• Open ended spanner, 13 mm

• Socket, 13 mm

1

Trophy 20

13

13

110948-03-024

Trophy 20

Mount the luggage carrier

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to mount the luggage carrier:

Note!

Suitable work area required!

• Remove the armrest from the backrest frame.

• Mount with the two bolts on every side the luggage carrier on the backrest frame.

Relevant article numbers

• 1001813 Luggage carrier

Tools used

• Allen key, 6 mm

Service instructions | 77

1

6

1

2

110948-03-005

2

6

3

2

1

110948-03-012

Trophy 20

Mount the walking aid holder

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to mount the walking aid holder:

Note!

Suitable work area required!

• Remove the armrest on both sides from the backrest frame.

• Mount with the two bolts on every side the walking aid holder on the backrest frame.

Relevant article numbers

• 1001814 Walking aid holder

Tools used

• Allen key, 6 mm

1

6

1

2

2

6

110948-03-005

3

2

1

110948-03-009

Trophy 20

Mount the mounting bracket

Preparation

• Switch off the scooter with the ignition key.

Instructions

The following operations are required to mount the mounting bracket:

Note!

Suitable work area required!

• Remove the armrest on both sides from the backrest frame.

• Mount with the two bolts on every side the mounting bracket on the backrest frame.

• Put the basket or knapsack on the mounting bracket.

Relevant article numbers

• 9000620 Mounting bracket rear

• 4930 Basket

•

Tools used

• Allen key, 6 mm

Service instructions | 79

1

3

6

1

2

2

6

110948-03-005

4

3

2

1

110948-03-006

110948-03-007 110948-03-008

Trophy 20

Mount the foot throttle

Preparation

• Switch off the scooter with the ignition key.

• Disconnect the batteries.

Instructions

Note!

This procedure is intended for the Throphy 20 with the latest electronics. In case your Trophy 20 has the dashboard as above, you have the latest version electronics. Contact Handicare in case you have the following dashboard (older version electronics).

The following operations are required to mount the foot throttle:

Note!

Suitable work area required!

Note!

Remove always one fi nger-control! Replace it with cover steering wheel 9007423.

Note!

For mounting the foot throttle on the fl oor mat you have to drill two holes in the fl oor mat and frame. Be sure you will not damage any cables mounted under the frame!

• Determine the exact laying of the cables under the frame.

• Reposition the cables in case they will be damaged while drilling the two holes. mounting plate on the fl oor mat.

• Drill the holes and mount the foot throttle mounting plate.

• Mount the foot throttle on the mounting plate.

• Guide the cable trough and under the frame, to the electronics compartment on the backside of the scooter.

• Remove the rear cover.

• Connect the plug to the socket in the electronics compartment and replace the rear cover.

Relevant article numbers

• 9007083 Foot throttle Advanced electronics

• 1008730 4,8x19 self tapping screw

Tools used

• Allen key, 3 mm

• Metal drill, 6 mm

• Drill

1 2

110948-03-019

110948-03-018

Determine the exact laying of the cables under the frame.

Note! Reposition the cables in case they will be damaged while drilling the two holes.

Trophy 20

3

5

3X Ø6

3

2

1

110948-03-020

4

3

6

Service instructions | 81

1

2

3

110948-03-021

7

110948-03-022

8

110948-03-013

110948-03-023

Trophy 20

5.5 Display menu settings

R S P B R

E

G

C

E

I

Starting the service menu for ID-no PBxxxxx only

Kilometer total (user) Hold the hazard light button and press the left horn button briefl y

R

Reset total (user Push the I button (3 sec.)

Kilometer total (scooter) Hold the hazard light button and press the left horn button briefl y

Hours-on total (scooter)

Battery voltage

Leave dealer menu

Hold the hazard light button and press the left horn button briefl y

Hold the hazard light button and press the left horn button briefl y

Any other button

Starting the service menu from ID-no QBxxxxx onwards

Pushing the hazard-button (G) together with the claxon-button (E) more than 2 seconds, the service menu shall be visible.

• First information shown after starting the service menu is the “Total km-1”

• Pushing the hazard button again (G) allows you to scroll through the menu shown below.

• If any other button (other than the DSS (I), horn (E), hazard button (G)) is switched during the service menu, the display returns to the user menu and will show “actual speed”

When the batteries of the scooter are removed the service information shall not get lost for at least 1 year.

The display will blink at a frequency of 1-2HZ, indicating this value can be changed.

1. Total km-1 (S)

The amount of km the scooter has driven after the last time this value was reset.

Resettable by pressing the DSS (I) switch ≥ 2 seconds.

2. Total km-2 (S)

The amount of km the scooter has ever driven in its total life.

3. Actual battery voltage (B)

The actual battery voltage measured real time

The amount of hours the scooter has been switched on in its life.

First one character of the display show: H

Trophy 20 Service instructions | 83

The amount of hours the scooter has driven more than 5% of its maximum speed in its life.

First one character of the display show: h

First one character of the display show: F

7. Signal Actual throttle input: Range

Actual input of the active throttle available (R)

First characters of the display show: C

The Icons on the tiller display will indicate the active throttle:

• right hand is lit: right hand side throttle is active

• left hand is lit: left hand side throttle is active

• no hand icons are lit: foot throttle is active

Foot throttle information is converted by the MC into a drive signal. This signal will be presented here. OK

8. Miles / hour reset (P)

Set speed and distance calculations to km or miles.

• Km icon on display is shown = km: km per hour

• m icon on display is shown = miles: miles per hour

Default: km

Change by pressing the DSS (I) switch ≥ 2 seconds.

9. Scooter type selection.

This refl ects the diameter of the wheels used.

• “t30” Trophy speed algorithm (Trophy 30)

• “t20” Trophy speed algorithm (Trophy 20)

Default: “t30”

Change by pressing the DSS (I) switch ≥ 2 seconds.

10. This refl ects if a beeping sound is enabled

• "0" no beep when driving backward

• "1" beeping when driving backward default: "1"

Change by pressing the DSS (I) switch ≥ 2 seconds

First one character of the display show: b

Setting the options

Not all options are standard available. Some options are only available as ordered at Handicare. Not activated values will not be shown in the service menu.

11. Cruise Control enable (S)

Default: “0” = disabled

Can only be changed if Activate CC control option is set to “1” = enabled

Change by pressing the DSS (I) switch ≥ 2 seconds.

First two characters of the display show: CC

12. Manual / intelligent throttle switch

• “1” Manual Throttle Switching (MTS)

• “2” Intelligent Throttle Switching (ITS)

• “3” ITS and MTS active

Default: “0” = off

Can only be changed if Activate Throttle switch option is set to “1” = enabled

Change by pressing the DSS (I) switch ≥ 2 seconds.

First two characters of the display show: tS

84 | Troubleshooting Trophy 20

6 Troubleshooting

If the scooter doesn’t function, while the batteries are fully charged, check the following points.

A. Set the scooter off and then on again. Check if the problem is solved.

B. Check if all the battery connectors are properly attached and fi rmly connected.

C. Check whether the freewheel handle is in the DRIVE position.

D. Make sure the position of the speed controller has not changed.

E. If there is a problem, the lights of the battery condition meter fl ash. Use the table below to determine the cause of the problem.

Indication on the display Description of problem Corrective action

The complete LED bar fl ashes rapidly.

The socket LED is lit continuously after the scooter is switched on.

The fi rst red LED of the LED bar is lit continuously.

LED bar left to right chase.

Two LEDs of the LED bar are lit.

The Controller security has found something that causes a problem.

Switch off the scooter.

Check all connectors.

Check the condition of the batteries.

Consult the manufacturer if the LED bar continues fl ashing after the scooter has been switched on.

Contact the manufacturer.

Short circuit in the potentiometer.

Cabling from the Tiller PCB to the controller interface is defective.

Cabling from the Tiller PCB to the touch control is defective.

Tiller PCB is defective.

The batteries require charging or there is a poor connection to the batteries.

The batteries are being charged.

Check all connections between the controllers and the batteries. If the connections are OK, try recharging the batteries.

Disconnect the battery charger from the scooter.

There is a poor connection to the motor. Check all connections between the controller and the motor.

Three LEDs of the LED bar are lit.

There is a short circuit in the motor.

Seven LEDs of the LED bar are lit. The throttle was held in during start up.

Speed potentiometer fault.

Eight LEDs of the LED bar are lit.

The controller is malfunctioning.

Nine LEDs of the LED bar are lit.

The neutral handle is in the neutral position.

The brake is malfunctioning.

Check the motor cables or replace the motor.

Restart the scooter without pressing the throttle.

Check or replace the speed potentiometer.

Replace the controller.

Put the neutral handle in the drive position.

Check the connections between the brake and the controller.

Ten LEDs of the LED bar are lit.

The battery is malfunctioning.

Replace the brake.

Check the connections between the batteries and the controller.

Check the batteries.

The table below provides explanation for the trip codes that can be indicated by the controller. These trip codes can be read with the manual programming unit (SP1) or the mobility programmer PG.

8

8

8

8

8

8

8

7

7

8

LED code Trip code Error type

1 2c00 Low battery error

1

2

3

4

2c01

3B01

1400

7000

Low battery error

Motor fault 1

Bridge fault 1

Startup with push selected

7

7

7

7

7

4

6

7

7001

1e03

0810

0814

0815

0816

0817

0300

Push activated in drive mode

Inhibit activated

Tiller fault 1

Tiller reference error

Tiller lo reference error

Tiller high reference iso error

Tiller lo reference error

Speed Limit Potentiometer wiper open

1d02

2f01

0002

0003

0100

0203

0204

1501

1705

1802

Front end spec change trip

Tiller displaced error

Eeprom calibration checksum error 2

Eeprom program checksum error 2

Running checksum 1

Eeprom calibration checksum error 1

Eeprom program checksum error 1

Brake fault 2

Relay fault 1

Watchdog voltage ref error

Explanation

Low battery voltage

Low battery voltage

Motor disconnected

Motor wiring fault

Parking brake off

Parking brake off

Inhibit active

Throttle trip

Throttle trip

Throttle trip

Throttle trip

Throttle trip

Throttle trip

Throttle potentiometer trip

Throttle displaced at power up

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Trophy 20

8

9

8

8

9

10

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

3603

3608

3609

360a

360b

360c

360d

360e

4401

1500

1502

1600

1805

1b20

2102

2d01

3100

3102

3210

3211

3212

3213

3600

3601

3602

Salty fi nger ref error

Both clamps measuring current

Progres counter error

Front end spec change trip

Battery bridge difference error 1

Temperature settings incorrect

No internal timers

Internal timer out of range

Atod readings not fi nished before next read

Unknown mux channel

Hardware error

Test trip latch 1

Test trip latch 2

Test trip latch 3

Test trip latch 8

Test trip latch 9

Test trip latch 10

Test trip latch 11

Test trip latch 12

Test trip latch 13

Test trip latch 14

Generic ctrl error

Brake fault 1

Brake over current error

High battery error

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Possible controller trip

Solenoid brake fault

Solenoid brake fault

High battery voltage

86 | Technical product information

7 Technical product information

7.1 CE Declaration and standards

This product complies with the regulations of the Medical Devices Directive and therefore bears the CE mark.

Trophy 20

Standard Defi nition/description

EU guideline 93/42 EEC Applicable as mentioned in Appendix 1

NEN-EN 12182 (2009)

NEN-EN 12184 (2009)

Class B

ISO 7176-8

The requirements from EN12182 as mentioned in NEN-EN 12184 (1999):

Technical aids for the handicapped – General requirements and test methods

October 1997

Electric wheelchairs, scooters and accompanying battery chargers –

Requirements and test methods 2009

Requirements and test methods for static, impact and fatigue strengths July

1998

ISO 7176-9

ISO 7176-14

ISO 7176-16

Climate tests for electric wheelchairs and scooters

Requirements and test methods for control systems for electric wheelchairs

1997

Requirements for resistance to ignition of upholstered parts May 1997

Weight test dummy

N/A

160 kg

160 kg

160 kg

N/A

N/A

N/A

Manufacturer

Model

Maximum user weight

Description

Total length

Total width

Minimum height*

Total weight excluding batteries

Total weight including batteries (74 Ah C20)

Weight of heaviest component

Static stability in the downward direction

Static stability in the upward direction

Lateral static stability

Distance range (ISO 7176-4)**

Dynamic stability (max. safe slope)

Maximum speed forwards

Back angle, Captain Seat

Seat depth, Captain Seat

Seat width, Captain Seat

Back height (excl. headrest), Captain Seat

Seat height (to platform), Captain Seat

Armrest height, Captain Seat

Distance between armrests, Captain Seat

Back angle, Master Seat

Seat depth, Master Seat

Seat width, Master Seat

Back height (excl. headrest), Master Seat

Seat height (to platform), Master Seat

Armrest height, Master Seat

Distance between armrests, Master Seat

Turning radius (ISO 7176-5)

Reversing width

Obstacle height (max. user weight)

Ground clearance (max. user weight / loaded) mm (inches) mm (inches) mm (inches) kg (stones)

°

° kg (stones) kg (stones)

° km (miles)

° km/h (mph)

° mm (inches) mm (inches) mm (inches) mm (inches)

Handicare

®

Trophy 20 3 wheels (3W)

Trophy 20 4 wheels (4W)

160 kg (25.2 stone) mm (inches) mm (inches)

° mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) mm (inches)

3W

1265 (49.8)

660 (26)

740 (29.1)*

92 (14.5)

140 (22)

70 (11)

> 13

> 13

> 13

45 (28)

9

12 (7.5) / Alpine

0 / 103 - 126

445 (17.5)

457 (18)

406 (16)

350*** / 450 - 535

(13.8 / 17.7 - 21.1)

229 - 273 (9 - 10.7)

457 - 610 (18 - 24)

45 - 85 - 180

430 (17)

500 (19.7)

550 (21.7)

350*** / 425 / 535

(13.8/16.7/21.1)

150 - 340 (5.9 - 13.4)

500 (19.7)

1030 (40.6)

1460 (57.5)

80 (3.1)

70 (2.8)

4W

1265 (49.8)

660 (26)

740 (29.1)*

102 (16.1)

150 (23.6)

80 (12.6)

> 13

> 13

> 13

45 (28)

9

12 (7.5) / Alpine

0 / 103 - 126

445 (17.5)

457 (18)

406 (16)

350*** / 450 - 535

(13.8 / 17.7 - 21.1)

229 - 273 (9 - 10.7)

457 - 610 (18 - 24)

45 - 85 - 180

430 (17)

500 (19.7)

550 (21.7)

350*** / 425 / 535

(13.8/16.7/21.1)

150 - 340 (5.9 - 13.4)

500 (19.7)

1600 (63)

1810 (71.3)

80 (3.1)

70 (2.8)

Trophy 20

Test data

Test weight 160 kg (25.2 stone)

Operating force

Drive lever operation

Resetting the automatic fuse (circuit breaker)

Electronic switches

Connecting the charger plug

Technical specifi cations for wheels

Front wheel diameter (3W)

Front wheel diameter (4W)

Rear wheel diameter

Tyre pressure 4W, front wheel

Tyre pressure 4W, rear wheel

Tyre pressure 3W, front wheel

Tyre pressure 3W, rear wheel

< 20 [N]

< 60 [N]

< 13.5 [N]

< 60 [N] mm (inches) mm (inches) mm (inches) bar (psi) bar (psi) bar (psi) bar (psi)

320 x 60 (12.5 x 2.25)

320 x 60 (12.5 x 2.25)

360 x 80 (14.2 x 3.1)

2,5 (36.3)

3,5 (50.8)

2,5 (36.3)

3,5 (50.8)

Batteries

Maximum dimensions of batteries (lxbxh)

Max. battery capacity C20

Max. battery capacity C5

Maximum permitted charging current mm (inches)

Ah

Ah

Ampère

262 x 173 x 211

(10.3 x 6.8 x 8.3)

74

63

8 RMS

* height of steering column, collapsed, excluding seat

** range dependent on user weight, condition of tyres, type of terrain, condition of battery and weather conditions with 74 Ah (C20)

*** seat height < 425 mm: an elevated footplate is required or by removing the slider

88 | Technical product information Trophy 20

7.3 Controller settings PG Drives

PGDT S-Drive 90A (ID-no PBxxxxx only)

Speed Settings

Forward Acceleration (0,1 Seconds)

Forward Deceleration (0,1 Seconds)

Reverse Acceleration (0,1 Seconds)

Reverse Deceleration (0,1 Seconds)

Max Forward Speed (%)

Min Forward Speed (%)

Max Reverse Speed (%)

Min Reverse Speed (%)

Speed Limit Pot Enabled

Operation Settings

Sleep timer (minutes)

Throttle Invert

Battery Settings

Low battery Flash Level (Bars)

Cable Resistance (milli-Ohms)

Calibration Factor

Low Battery Alarm

Trucharge Reset Voltage (Deci-Volts)

(MK ll only)

Inhibit Settings

Inhibit 1: Mode

Inhibit 1: Operation

Inhibit 1: Speed (%)

Inhibit 2: Mode

Inhibit 2: Operation

Inhibit 2: Speed (%)

Inhibit 3: Mode

Fast

35

16

40

35

100

10

25

5

On

0

Yes

0

50

100

Off

200

1

Latching

0

1

Latching

0

1

Slow Motor Settings

35

16

40

35

Current Limit Max (Amps)

Boost Drive Current (Amps)

Boost Drive Time (Seconds)

Current Foldback Threshold (Amps)

100 Current Foldback Time (Seconds)

10

25

5

Current Foldback Level (%)

Motor Cooling Time (Seconds)

Current Foldback Temperature (Deg C)

Current Limit Min (Amps)

Motor Stall Timeout (Seconds)

Motor Compensation (milli Ohms)

Anti Rollback Level

Pull-away Delay (centi-Seconds)

Slope Factor

Anti Rollback Velocity

Bracking current limit (Amps)

Time foldback bracking current (Amps)

Time foldback speed (%)

Enhanced motor compensation up (%)

Enhanced motor compensation down

(%)

Enhanced motor compensation up gain

Factory Settings

Acceleration (0,1 Seconds)

Deceleration (0,1 Seconds)

Forward Speed (%)

Reverse Speed (%)

Throttle Settings

Throttle Type

60

90

10

60

70

59

660

80

10

0

25

(Mk ll only)

12

0

900

0

90 (Mk ll only)

90 (Mk ll only)

100 (Mk ll only)

190 (Mk ll only)

180 (Mk ll only)

90 (Mk ll only)

Max Min

100 1

100 1

100 0

100 0

Inhibit 3: Operation

Inhibit 3: Speed (%)

Aux Output: Mode

Non

Latching

0

1

Throttle Deadband (%)

Throttle Gain (%)

Throttle Operated at Power-up

Throttle Reference Test

Iso Test Resistor

1 0=Single-ended,

1=Wig-Wag

2=Unipolar

15

140

2 0 = Drive,

1 = Inhibit,

2 = Trip

On

Off

General Settings

Soft Stop

Brake Time (milli-seconds)

Output Voltage (Volts)

Status Output Type

Diagnostic Flash Sequence

Reverse Alarm

Pulsed Reverse Alarm

Diagnostic Alarm

Brake Disconnected Alarm

Brake Fault Detect

Brake Light

Push too Fast Threshold

Push too Fast Timeout

Freewheel Enable

Inhibit 2 Horn Input Enable

On

1500

24

0

2

Off

Off

Off

Off

On

On

10

1

Disable

Off

(0 = Trucharge, 1 = LED, 2 = Analogue)

Trophy 20

PGDT S-Drive 120A (ID-no PBxxxxx only)

Speed Settings

Forward Acceleration (0,1 Seconds)

Forward Deceleration (0,1 Seconds)

Reverse Acceleration (0,1 Seconds)

Reverse Deceleration (0,1 Seconds)

Max Forward Speed (%)

Min Forward Speed (%)

Max Reverse Speed (%)

Min Reverse Speed (%)

Speed Limit Pot Enabled

Fast

35

16

40

35

100

10

25

5

On

Operation Settings

Sleep timer (minutes)

Throttle Invert

Battery Settings

Low battery Flash Level (Bars)

Cable Resistance (milli-Ohms)

Calibration Factor

Low Battery Alarm

Trucharge Reset Voltage (Deci-Volts)

(MK ll only)

Inhibit Settings

Inhibit 1: Mode

Inhibit 1: Operation

Inhibit 1: Speed (%)

Inhibit 2: Mode

Inhibit 2: Operation

Inhibit 2: Speed (%)

Inhibit 3: Mode

0

Yes

0

50

100

Off

200

1

Latching

0

1

Latching

0

1

Slow Motor Settings

35

16

40

Current Limit Max (Amps)

Boost Drive Current (Amps)

Boost Drive Time (Seconds)

35 Current Foldback Threshold (Amps)

100 Current Foldback Time (Seconds)

10 Current Foldback Level (%)

25

5

Motor Cooling Time (Seconds)

Current Foldback Temperature (Deg C)

Current Limit Min (Amps)

Motor stall timeout (Seconds)

Motor Compensation (milli Ohms)

Anti Rollback Level

Pull-away Delay (centi-Seconds)

Slope Factor

Anti Rollback Velocity

Bracking current limit (Amps)

Time foldback bracking current (Amps)

Time foldback speed (%)

Enhanced motor compensation up (%)

Enhanced motor compensation down

(%)

Enhanced motor compensation up gain

Factory Settings

Acceleration (0,1 Seconds)

Deceleration (0,1 Seconds)

Forward Speed (%)

Reverse Speed (%)

Throttle Settings

Throttle Type

Inhibit 3: Operation

Inhibit 3: Speed (%)

Aux Output: Mode

Non

Latching

0

1

Throttle Deadband (%)

Throttle Gain (%)

Throttle Operated at Power-up

Throttle Reference Test

Iso Test Resistor

General Settings

Soft Stop

Brake Time (milli-seconds)

Output Voltage (Volts)

Status Output Type

Diagnostic Flash Sequence

Reverse Alarm

Pulsed Reverse Alarm

Diagnostic Alarm

Brake Disconnected Alarm

Brake Fault Detect

Brake Light

Push too Fast Threshold

Push too Fast Timeout

Freewheel Enable

Inhibit 2 Horn Input Enable

On

1000

24

0

2

Off

Off

Off

Off

On

On

10

1

Disable

Off

(0 = Trucharge, 1 = LED, 2 = Analogue)

660

50

10

0

25

12

0

900

110

120

10

80

70

59

(Mk ll only)

0

120 (Mk ll only)

120 (Mk ll only)

100 (Mk ll only)

130 (Mk ll only)

150 (Mk ll only)

1 (Mk ll only)

Max Min

100 1

100 1

100 0

100 0

1

0=Single-ended

1=Wig-Wag

2=Unipolar

15

140

2

On

Off

0 = Drive,

1 = Inhibit,

2 = Trip

90 | Technical product information Trophy 20

PGDT S-Drive 90A (ID-no QBxxxxx onwards)

Speed Settings

Forward Acceleration (0,1 Seconds)

Forward Deceleration (0,1 Seconds)

Reverse Acceleration (0,1 Seconds)

Reverse Deceleration (0,1 Seconds)

Max Forward Speed (%)

Min Forward Speed (%)

Max Reverse Speed (%)

Min Reverse Speed (%)

Speed Limit Pot Enabled

Operation Settings

Sleep timer (minutes)

Throttle Invert

Battery Settings

Low battery Flash Level (Bars)

Cable Resistance (milli-Ohms)

Calibration Factor

Low Battery Alarm

Trucharge Reset Voltage (Deci-Volts)

(Mk ll only)

Inhibit Settings

Inhibit 1: Mode

Inhibit 1: Operation

Inhibit 1: Speed (%)

Inhibit 2: Mode

Inhibit 2: Operation

Inhibit 2: Speed (%)

Inhibit 3: Mode

Inhibit 3: Operation

Inhibit 3: Speed (%)

Aux Output: Mode

Fast

35

16

40

35

100

10

25

5

On

0

Yes

0

50

100

Off

200

1

Latching

0

1

Latching

0

1

Non

Latching

0

1

Slow

35

Motor Settings

Current Limit Max (Amps)

16

40

35

Boost Drive Current (Amps)

Boost Drive Time (Seconds)

Current Foldback Threshold (Amps)

100 Current Foldback Time (Seconds)

10

25

5

Current Foldback Level (%)

Motor Cooling Time (Seconds)

Current Foldback Temperature (Deg C)

Current Limit Min (Amps)

Motor Stall Timeout (Seconds)

Motor Compensation (milli Ohms)

Anti Rollback Level

Pull-away Delay (centi-Seconds)

Slope Factor

Anti Rollback Velocity

Bracking current limit (Amps)

Time foldback bracking current (Amps)

Time foldback speed (%)

Enhanced motor compensation up (%)

Enhanced motor compensation down

(%)

Enhanced motor compensation up gain

Factory Settings

Acceleration (0,1 Seconds)

Deceleration (0,1 Seconds)

Forward Speed (%)

Reverse Speed (%)

Throttle Settings

Throttle Type

Throttle Deadband (%)

Throttle Gain (%)

Throttle Operated at Power-up

Throttle Reference Test

Iso Test Resistor

59

660

80

10

0

25

12

0

60

90

10

60

70

(Mk ll only)

900

0

90 (Mk ll only)

90 (Mk ll only)

100 (Mk ll only)

190 (Mk ll only)

180 (Mk ll only)

90 (Mk ll only)

Max Min

100 1

100 1

100 0

100 0

1

15

140

2

On

Off

0 = Drive,

1 = Inhibit,

2 = Trip

General Settings

Soft Stop

Brake Time (milli-seconds)

Output Voltage (Volts)

Status Output Type

Diagnostic Flash Sequence

Reverse Alarm

Pulsed Reverse Alarm

Diagnostic Alarm

Brake Disconnected Alarm

Brake Fault Detect

Brake Light

Push too Fast Threshold

Push too Fast Timeout

Freewheel Enable

Inhibit 2 Horn Input Enable

On

1500

24

0

2

Off

Off

Off

Off

On

Off

10

1

Disable

Off

(0 = Trucharge, 1 = LED, 2 = Analogue)

Trophy 20

PGDT S-Drive 120A (ID-no QBxxxxx onwards)

Speed Settings

Forward Acceleration (0,1 Seconds)

Forward Deceleration (0,1 Seconds)

Reverse Acceleration (0,1 Seconds)

Reverse Deceleration (0,1 Seconds)

Max Forward Speed (%)

Min Forward Speed (%)

Max Reverse Speed (%)

Min Reverse Speed (%)

Speed Limit Pot Enabled

Fast

35

16

40

35

100

10

25

5

On

Operation Settings

Sleep timer (minutes)

Throttle Invert

Battery Settings

Low battery Flash Level (Bars)

Cable Resistance (milli-Ohms)

Calibration Factor

Low Battery Alarm

Trucharge Reset Voltage (Deci-Volts)

(Mk ll only)

Inhibit Settings

Inhibit 1: Mode

Inhibit 1: Operation

Inhibit 1: Speed (%)

Inhibit 2: Mode

Inhibit 2: Operation

Inhibit 2: Speed (%)

Inhibit 3: Mode

Inhibit 3: Operation

Inhibit 3: Speed (%)

Aux Output: Mode

0

Yes

0

50

100

Off

200

1

Latching

0

1

Latching

0

1

Non

Latching

0

1

Slow Motor Settings

35

16

40

Current Limit Max (Amps)

Boost Drive Current (Amps)

Boost Drive Time (Seconds)

35 Current Foldback Threshold (Amps)

100 Current Foldback Time (Seconds)

10 Current Foldback Level (%)

25

5

Motor Cooling Time (Seconds)

Current Foldback Temperature (Deg C)

Current Limit Min (Amps)

Motor stall timeout (Seconds)

Motor Compensation (milli Ohms)

Anti Rollback Level

Pull-away Delay (centi-Seconds)

Slope Factor

Anti Rollback Velocity

Bracking current limit (Amps)

Time foldback bracking current (Amps)

Time foldback speed (%)

Enhanced motor compensation up (%)

Enhanced motor compensation down

(%)

Enhanced motor compensation up gain

Factory Settings

Acceleration (0,1 Seconds)

Deceleration (0,1 Seconds)

Forward Speed (%)

Reverse Speed (%)

Throttle Settings

Throttle Type

Throttle Deadband (%)

Throttle Gain (%)

Throttle Operated at Power-up

Throttle Reference Test

Iso Test Resistor

General Settings

Soft Stop

Brake Time (milli-seconds)

Output Voltage (Volts)

Status Output Type

Diagnostic Flash Sequence

Reverse Alarm

Pulsed Reverse Alarm

Diagnostic Alarm

Brake Disconnected Alarm

Brake Fault Detect

Brake Light

Push too Fast Threshold

Push too Fast Timeout

Freewheel Enable

Inhibit 2 Horn Input Enable

On

1000

24

0

2

Off

Off

Off

Off

On

Off

10

1

Disable

Off

(0 = Trucharge, 1 = LED, 2 = Analogue)

660

50

10

0

25

12

0

900

110

120

10

80

70

59

(Mk ll only)

0

120 (Mk ll only)

120 (Mk ll only)

100 (Mk ll only)

130 (Mk ll only)

150 (Mk ll only)

1 (Mk ll only)

Max Min

100 1

100 1

100 0

100 0

1

15

140

2

On

Off

0 = Drive,

1 = Inhibit,

2 = Trip

92 | Technical product information Trophy 20

Description

Nominal voltage

Current main fuse

Max slope percentage

Max slope with a start

Motor nominal power

Gearing ratio (motor gearbox)

Wheel diameter front

Wheel diameter rear

Type of tyre front

Type of tyre rear

Tyre pressure maximum front

Tyre pressure minimum rear

Maximum dimenstions batteries

Battery connection type

Maximum allowable charger voltage

Maximum allowable charger current charger

Maximum battery capacity C20

Maximum battery capacity C5

Forces on levers etc.

Electronic switches

Drive lever operation

Parking brake

Connection of charger

Weight

bat. size

Frame

Chair

Basket+

Batteries

Total

40Ah

70

19

2,4

28,8

120

24

50

16

9° @ 160kg

950

4100/195

320x60

360x80

12½ x 2¼

3,00-8

2,5

3.5

L262xW173xH211

Anderson

30

8 RMS

74

63

<13.5 [N]

<20 [N]

<60 [N]

<60 [N]

bar bar

mm

V

V

A

%

°

i

Watt mm mm

A

Ah

Ah

3W

60Ah

70

19

2,4

38,6

130

74Ah

70

19

2,4

48,6

140

Remarks

40Ah

80

19

2,4

28,8

130

4W

60Ah

80

19

2,4

38,6

140

74Ah

80

19

2,4

48,6

150

Trophy 20

7.5 Electrical diagram Trophy 20

(ID-no PBxxxxx only)

94 | Technical product information

(ID-no QBxxxxx onwards)

Trophy 20

Trophy 20

7.6 Service information transaxles

Regular preventative service checks are important to verify the condition of the parts and enables to replace them at the right time. Therefore see the new service check instructions below.

Service checks instructions:

Check if dimensions motor brushes satisfy minimum dimensions as indicated in the illustrations, accordingly to the table below.

Part

Motor brush

Plan service check

At least once a year or every 2000 km

Clean the collector on the anchor of the motor with pressed air from dust.

18

8

New brush – maximum (18 mm) and minimum (8 mm) dimensions.

96 | Warranty Trophy 20

8 Warranty

8.1 Provisions of warranty

Warranty

In the warranty and liability provisions the following terms are defi ned as follows:

• Product: The manual or electric wheelchair or scooter manufactured and supplied by Handicare.

• Customer: The person who directly obtains a product from Handicare.

• Dealer: The person who supplies a product obtained from Handicare to third parties.

• User: The person who uses a product manufactured by Handicare.

Irrespective of what has been determined concerning warranty conditions in the general terms and conditions applicable to the product, the following shall in any case apply with regard to the warranty:

1. Except insofar as described otherwise in the provisions below, Handicare guarantees the product for its suitability for the purpose for which the product is intended - all of these points as described in this manual - and for the quality of the material of which the product is made and the manner in which the product is manufactured.

2. Repairs or replacement of parts of the product that may be necessary as a result of faults that are based on qualitatively faulty material or manufacturing errors shall be carried out free of charge, as long as such faults occurred within one (1) year of the date of delivery of the product to the Customer. The parts to be replaced must be shipped post-paid to Handicare.

Disassembly or assembly of these parts shall be at the expense of the Customer. Therefore, the following cases are not eligible for free repair or replacement as meant above: of the Product to the Customer; are based on the Product being used for another purpose than the one for which it is intended, in which regard it applies that if the Customer is a Dealer, this Dealer will indemnify Handicare against possible claims from Users or other third parties for faults based on an incorrect or careless use of the Product; wear. These can include, but are not limited to, tyres, shrouds, arm-pads, seatings etc.

3. Irrespective of that stipulated under 2, it applies as far as an electric Product is concerned that with regard to the battery that forms part of the Product warranty is only given in case of faults or non-functioning of the battery that are demonstrably the direct consequence of material or manufacturing errors. A fault or non-functioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations. Similarly not covered by the warranty are faults or non-functioning that are the consequence of improper or unprofessional use of the Product or the battery that is part of the

Product, including the incorrect charging of the battery and the failure to carry out timely and good maintenance, in which context it also applies that if the Customer is a Dealer, this Dealer will indemnify Handicare against possible claims from Users or other third parties that are based on the above mentioned improper or unprofessional use of the Product or the battery that is part of the Product. Handicare does not guarantee batteries provided by dealers or purchased by the customer.

4. The warranty conditions as mentioned in above stipulations in any case become null and void if: for another purpose than the one for which it was intended; replaced without the permission of Handicare.

5. The warranties as mentioned in stipulations 1 through 3 also become null and void if what is involved is re-used by a new user within the warranty period and that such re-use necessitates adaptations to the product and those adaptations are carried out without the instructions and/or at the order of Handicare.

6. To retain rights under the warranties delineated above, the Customer must, in case of damage or other calamities, as rapidly as possible contact Handicare and inform them as fully as possible. The possibility of taking recourse to the above-mentioned warranty conditions becomes null and void for the Customer in any case after 20 workdays after the claim situation or the calamity arises that was the reason for the recourse to the warranty.

7. The replacement of a part or the repair or the reconditioning of the Product within a current warranty period does not extend the warranty period.

8. Handicare gives no warranty on repair to or reconditioning of the Product carried out other than under order of and/or at the instructions of Handicare. If repairs and/or reconditioning are executed by or on behalf of a Customer, the Customer indemnifi es Handicare with respect to the claims of third parties who result, in the broadest sense of the word, from such repairs or reconditioning.

Trophy 20

8.2 Statement of liability

Irrespective of what is determined regarding liability in the general conditions applicable to the Product, with regard to liability in any case the following applies:

A. Taking into consideration the following stipulations, Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the Product for which Handicare is responsible and for damage to another object that is the private property of the user of the Product, as long as said loss is the direct result of a fault in the Product.

B. Handicare accepts no other or further liability than delineated under 1. In particular Handicare accepts no liability for consequential damage, in any form whatsoever.

Used scooters and the environment

If your scooter is no longer needed or needs to be replaced, it can usually be taken back by your dealer. If this is not possible, please contact your local authorities for the possibilities of recycling or an environmentally friendly way of disposing of the used materials.

For the production of the scooter several plastics and metals have been used. The scooter also contains electronic components that must go to electronic waste. Used batteries belong to chemical waste.

98 | Trophy 20

Version Page

2011 V1

2012 V1

2012 V2

2012 V3

12

14 / 38

14

18

18

27

85

3-4

17

18

19

20

20

20

21

22-23 /

24

27

46

67

73

5-8

11

13

16

17

18

20

22

23

24

25

26

27

30

Draw Changes

01 Changed article number and description 1263 Ball-headbearing 6004 ZZE into 9000493 Ballhead bearing 6004 2NSE

03 Changed article numbers 9004144 and 9004145 into 1014661 and 1014662

03 Added position 7, 00001.1463 Sticker tire pressure 3,5 Bar

05 Changed article number 9004438 into 9006110

05 Changed article number 9004432 into 9006111

-

-

-

Added options, position 2 till 13

Changed driving program S-drive 120A

Changed table of content

04 Changed article number 9000610 into 9006559

05 Changed article number 9004435 into 9006106

05 Changed article numbers 9000496 and 9004304 into 1015179 and 9007223

06 Changed article number and description 9005147 Battery harness into 9006563 Battery harness fused 60A

06 Added position 1b, 9006564 Battery harness fused 100A (for Alpine transaxle)

06 Changed article numbers 9006097, 9006101 and 9004430 into 9006562, 9006561 and 1002558

07 Deleted article number 9005628, is no spare part

08/09 Changed article numbers 9004443, 9004446, 9004449, 9004452 and 9004455 into 1015363,

1015364, 1015365, 1015366 and 1015367

4.3

Changed price and article number 1012456 into 1015401

The article numbers of the standard and heavy duty transaxle were reversed. This is corrected.

Changed article numbers 9004443, 9004446, 9004449, 9004452 and 9004455 into 1015363,

1015364, 1015365, 1015366 and 1015367

Changed article number 1012456 into 1015401

Textual changes in Introduction and Safety chapters

Updated table of content (added drawing number 5b and 6b)

02 Changed article number 90056891 into 9005689

04 Changed article number 9006230, 9006125 and 9000685 into 9006130, 9006544 and 9007360

04 Changed article number and description 9004162 Gas spring 200N into 9007359 Gas spring

300N

05a • Changed QTY of position 10 and 21

• Deleted position 7 (stop switch)

• Changed description of position 12 (article number 9004331)

• Changed article number of position 27 (1012535 into 9007365)

• Added position 34 and 35: 9004641 Throttle harness and 1015323 Cable clips

05b Added exploded view and spare part list Console, printed circuit board and throttle control according electronics ID-no QBxxxxx onwards

06a • Changed position 1 (90005147) in 1a and 1b, 9006563 Battery harness 60A and 9006564

Battery harness 100A

• Changed article numbers 9006562 and 9006561 into 9006097 and 9006101

• Deleted article numbers 9004513 and 9004430 and added article numbers 1015385, 1015386 and 1002558 instead

• Changed price of article number 9004503

• Changed position of article numbers 1007078, 9006096, 9006193, 9005911 and 00000.4036

• Added article number 9002752, Set battery connection covers

06b Added exploded view and spare part list Wiring, electronics and batteries according electronics

ID-no QBxxxxx onwards

07 • Changed position 14 into 9006157 Ring seat post cover

• Changed description article number 1012520 into Assy seat post Captain seat incl. nylon bearing

• Changed article number and description 00000.3723 Button head screw M6x8 into 00000.3716

Button head screw M6x16

08 Changed position 3 (9006094) in 3a and 3b, 9006094 Indicator 12V (ID-no PBxxxxx only) and

9003478 Indicator 24V (ID-no QBxxxxx onwards)

08 • Changed article number 9004127 into 1015454

• Added position 31, 9005802 Screw EJOT K40x12

09 Changed position 3 (9006094) in 3a and 3b, 9006094 Indicator 12V (ID-no PBxxxxx only) and

9003478 Indicator 24V (ID-no QBxxxxx onwards)

4.3

• Changed description article number 1008572 in Assy foot throttle (ID-no PBxxxx only)

• Added article number 9007499, Assy foot throttle (ID-no QBxxxxx onwards)

• Article number 9000703 (Front bag) was mentioned twice, delete once

• Added article number 1015507, lap strap with roll-up for Master Seat

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Version Page

31/32

31-33

2012 v4

82

84

90-91

94

86-87

88-91

Draw Changes

Added 'annual inspection' table

Textual changes in chapter 5

Updated several service instructions

5.5

Added paragraph 5.5 Display menu settings

Deleted paragraph 6.1 and 6.2

Added controller settings overview 90A and 120A according new electronics (ID-no QBxxxxx onwards)

Added Electrical diagram according new electronics (ID-no QBxxxxx onwards)

7.2

Updated specifi cations

Changed S-Drive settings into Mk.