Simplicity 20,000 Watt Home Standby Generator With 200 Amp ATS and Load Control Module (GE) Manual

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Simplicity 20,000 Watt Home Standby Generator With 200 Amp ATS and Load Control Module (GE) Manual | Manualzz

Mfg. No: 040439-02

20,000 Watt Home Standby Generator

With 200 Amp ATS and Load Control

Module (GE)

Copyright © Briggs & Stratton. All Rights reserved

19-Dec-2021

Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Main Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Transfer Switch - Hingeless Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Wiring Diagram - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Wiring Diagram - Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Wiring Schematic - Standby Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

Wiring Schematic - Transfer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 19-Dec-2021

7

8

9

10

11

3

4

1

2

5

6

195235GS

314664GS

314666GS

195234GS

315199GS

66386GS

66849GS

203200GS

315204GS

199888GS

315440GS

QTY DESCRIPTION

ADAPTER, Engine

ROTOR

STATOR

RBC

SCREW

BRUSH ASSEMBLY

-(Qty 1 required after Serial No. 1022101612)

TAPTITE

-(Qty 2 required after Serial No. 1022101612)

WASHER

BOLT

O-RING

GROMMET

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

5 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 19-Dec-2021

17

18

19

14

15

16

9

10

11

12

13

20

6

7

8

3

4

1

2

5

21

22

23

27

28

29

24

25

26

30

QTY DESCRIPTION

314631GS

316948GS

316205GS

205479GS

-----

319009GS

314632GS

-----

314639GS

318449GS

314633GS

317371GS

-----

BOX, Control

SEAL

SEAL

REGULATOR, Voltage, Full Wave

* BOLT, Hex Head, #10-32 x 3/8

-(*See footnote)

DOOR, Access

BRACKET

* SCREW, #10-32 x 3/8

-(*See footnote)

HARNESS-WIRE

DECAL SHEET, Warnings

BRACKET

DECAL, Terminal Strip

* SCREW, M2.5-0.45 x 8

-(*See footnote)

DECAL, Terminal Strip

BRACKET, Mounting / Breaker

BLOCK, Terminal

317368GS

192770GS

208365GS

313585GS

311318GS

-----

-----

DECAL or

BREAKER, Circuit, 100A

* SCREW, #10-32 x 3/4

-(*See footnote)

* NUT, 1/4-20

-(*See footnote)

----* CAPSCREW, Hex Head, 1/4-20 x .75

-----

Not F

314618GS

-(*See footnote)

* WASHER, External Lock, M6

-(*See footnote)

199011GS

CONTROL PANEL

-(**See Footnote)

Reproduction

B314635GS COVER, Control Panel Box

318449GS DECAL SHEET, Warnings

318449GS

318449GS

198573GS

6479

DECAL SHEET, Warnings

DECAL SHEET, Warnings

FUSE, Auto Type, 15 Amp

-(Not Illustrated)

KIT, Off Board Radio

-(Not Illustrated)

** If system has a wireless monitor, 6479GS (Off Board Radio Kit) will be required along with control panel.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

7 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 19-Dec-2021

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

45

46

47

48

41

42

43

44

37

38

39

40

33

34

35

36

QTY DESCRIPTION

B314636GS

AS314645GS

314638GS

315447GS

703829

-----

-----

314619GS

207095GS

B4300GS

315443GS

315453GS

AS314694GS

315452GS

703830

318449GS

317921GS

-----

311644GS

316954GS

AS314651GS

AS314681GS

314652GS

314647GS

AS314644GS

BASE

PANEL, End, Left

SUPPORT, Rail

INSULATION

PANEL, Front

* WASHER, External Lock, M6

* CAPSCREW, Hex Head, 1/4-20 x 3/4

LATCH

BADGE

BOLT

LATCH, Arm

INSULATION

PANEL, End, Right

INSULATION

ROOF

DECAL SHEET, Warnings

DECAL

* NUT, Flange, 1/4-20

SCREW

TRIM or PANEL, Back

PANEL, Corner

SUPPORT-RAIL

BRACKET, Roof Support

PANEL, Corner

BRACE

SHOCK, Roof

314672GS

314679GS

BRACE Reproduction

314625GS SUPPORT

314684GS PANEL, Intake, Alternator

314661GS CLIP

314682GS

311692GS

-----

314626GS

315454GS

314624GS

314620GS

318449GS

314621GS

314699GS

317254GS

316951GS

314683GS

316202GS

205392GS

198460GS

SEAL

SEAL

* WASHER, Flat, M8

DUCT, Alternator

SEAL

PANEL, Muffler

PANEL, Muffler, Bottom

DECAL SHEET, Warnings

PANEL, Muffler, Top

DEFLECTOR, Muffler

DEFLECTOR, Exhaust

SEAL

PANEL, Intake, Engine

TRIM

DECAL

PLUG

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

9 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 19-Dec-2021

49

50

51

52

--

194561GS

316194GS

315444GS

314290GS

316193GS

QTY DESCRIPTION

SCREW

SCREEN

SUPPORT

KEY, Latch

PLUG, Roof or

Not F

Reproduction

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

11 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 19-Dec-2021

28

29

30

31

25

26

27

--

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

44

45

46

47

40

41

42

43

36

37

38

39

32

33

34

35

B314636GS

B198896GS

187594GS

-----

24910GS

-----

-----

-----

-----

-----

-----

-----

B194685GS

-----

314628GS

-----

-----

197487GS

314641GS

204426GS

47411GS

-----

313561GS

-----

186242GS

BASE

BRACKET

MOUNT, Vibration

* CAPSCREW, Hex Head, 5/16-18 x 2-1/2

SCREW

* WASHER, Flat, M8

* WASHER, Lock, M8

* NUT, 5/16-18

* WASHER, Flat, M10

* WASHER, Lock, 3/8

* CAPSCREW, Hex Head, 3/8-16 x 1

* CAPSCREW, Hex Head, 5/16-18 x 3/4

BRACKET

* WASHER, Flat, M12

DUCT

* SCREW, M5-0.8 x 10

* CAPSCREW, Hex Head, 5/16-18 x 2

CAPSCREW, Hex HEad, M12-1.75 x 35

WIRE, Ground

SWITCH, Temp or CAPSCREW, Hex Head, M6-1.0 x 16

* WASHER, Lock, 1/4

PLATE, Switch

* WASHER, Shakeproof, #4

SCREW

HOSE, Oil

HARNESS, Wiring

318449GS

318449GS

DECAL SHEET, Warnings Reproduction

194561GS SCREW

317479GS STEPPER MOTOR

317255GS

-----

317324GS

317323GS

-----

317480GS

315454GS

314642GS

314640GS

314663GS

809872

845699

-----

23645GS

195235GS

312781GS

318459GS

QTY DESCRIPTION

BRACKET

* CAPSCREW, Hex Head, M3-0.5 x 6

ARM, Link

ROD

* CAPSCREW, Hex Head, M3-0.5 x 8

HARNESS, Wiring

SEAL

SNORKEL

WIRE, Battery, Ground

MUFFLER

GASKET

CLEVIS

* SCREW, M8 x 25

SCREW

MOUNTING, Alternator

ELBOW

FITTING

** Contact Engine Manufacturer for parts and service.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

13 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

14 19-Dec-2021

--

--

--

--

--

--

--

--

--

--

--

--

58

59

60

61

54

55

56

57

62

63

64

65

48

49

50

51

52

53

900

--

QTY DESCRIPTION

-----

845046GS

318002GS

-----

-----

318449GS

314629GS

B4300GS

316961GS

316188GS

318195GS

771014

691656

206976GS

318196GS

314662GS

314693GS

-----

SOLENOID, Starter

FITTING

SOLENOID

TUBE

FITTING, Barb

VALVE, LP/NG Switch

-(Not a serviceable part. Order Ref. No. 65)

* CAPSCREW, Hex Head, M6-1.0 x 30

REGULATOR

FITTING

* NUT, 1/4-20

* NUT, Hex, M6-1

DECAL SHEET, Warnings

BRACKET

BOLT

WIRE, Ground Relay

HARNESS

FUSE ASSEMBLY

FUEL REGULATOR ASSEMBLY

-(Includes Ref. Nos. 22, 46, 49, 52, 53, 54, 55, 56, 58 & 59)

-----

318875GS

318973GS

316198GS

HOSE, Flex

-(Not Illustrated)

319616GS PAINT, Touch Up, GE Bronze, Texture Reproduction

195200GS HANG TAG, Attn Standby Equipment

-(Not Illustrated)

316196GS BSC MONITOR

-(Not Illustrated)

319674GS or

** ENGINE

KIT, Manual, Acc.

-(Not Illustrated)

KIT, Hardware

-(Not Illustrated)

ANTENNA

-(Not Illustrated)

314941GS

6036

6231

6254

6331

PAINT, Spray, GE Bronze Texture

-(Optional Accessory)

PLATE, Warmer

-(Optional Accessory)

KIT, Maintenance

-(Optional Accessory)

KIT, Cold Weather (Includes Battery & Oil Warmers)

-(Optional Accessory)

KIT, Cold Weather (Includes Oil Warmers)

-(Optional Accessory)

KIT, Fuel Regulator (Low Pressure Applications Only)

-(Optional Accessory)

** Contact Engine Manufacturer for parts and service.

* Items without part numbers are common fasteners and are available at your local hardware store.

Copyright © Briggs & Stratton. All Rights reserved

15 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

16 19-Dec-2021

30

31

32

33

21-1

21-2

21-3

21-4

21-5

23

24

27

20-1

20-3

20-4

20-5

20-6

20-7

20-8

20-9

20-10

20-11

20-12

20-13

21

11

12

13

14

7

8

9

10

15

16

17

18

20

5

6

3

4

1

1-1

1-2

2

QTY DESCRIPTION

-----

705952

705961

-----

314869GS

-----

-----

315108GS

-----

193664GS

208059GS

197979GS

196094GS

-----

192065GS

-----

192696GS

B4857GS

192151GS

197355GS

704420

ENCLOSURE

DOOR

DEADFRONT

BACK PANEL

CONTACTOR, 200A

* TRILOBULAR, #10-32 x 1/2

* WASHER, External Tooth, #10

SCREW

* SCREW, Hex Head, Trilobular, #6-32 x 3/8

INSULATION

BOARD, Circuit

SPACER

LUG

* WASHER, Lock, 1/4

BREAKER, Circuit, 200A

* NUT, 1/4-20

TERMINAL

FUSE

-----

-----

-----

Not F

-----

-----

-----

HOLDER, Fuse

CLIP or DECAL SHEET - WARNINGS

-(Includes Ref. Nos. 20-1, 20-3, 20-4, 20-5, 20-6, 20-7, 20-8, 20-9, 20-10, 20-11

& 20-12)

DECAL, Warning Voltage

DECAL, Warning Shock

DECAL, Ground

DECAL, Notice

DECAL, Contacts Rated

-----

-----

-----

-----

-----

705423

-----

-----

-----

-----

-----

311306GS

192770GS

B5763GS

-----

-----

201157GS

192879GS

DECAL, Sensing, Utility

DECAL, Reinstall After

DECAL, Not Suitable

DECAL, Suit. as Service Equip.

DECAL, Neutral

DECAL SHEET-CONNECTIONS

-(Includes Ref. Nos. 21-1, 21-2, 21-3, 21-4 & 21-5)

DECAL, Service Disconnect

DECAL, Disconnect Utility

DECAL, Gen Disconnect

DECAL, Connection, Utility

DECAL, Connect Gen

DECAL

BRACKET

SCREW

* SCREW, Hex Head, Trilobular, #10-32 x 3/4

* SCREW, Hex Head, Trilobular, 8-32 x 3/8

BRACKET

INSULATOR

* Items without part numbers are common fasteners, available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

17 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

18 19-Dec-2021

40

45

46

47

48

34

35

36

38

48-1

48-2

49

50

--

-----

192881GS

202593GS

310443GS

192150GS

202841GS

-----

-----

312843GS

208106GS

193306GS

192242TGS

205061GS

317609GS

QTY DESCRIPTION

* SCREW, Phillips Head, 1/4-20x 3/4

BAR, Bus

BREAKER, Circuit, 100A

BOARD, Circuit

SPACER

STANDOFF

* WASHER, Flat, #10

* WASHER, Lock, #10

KIT, Manual

-(Includes Ref. Nos. 48-1, 48-2 & Manual.)

CURRENT TRANSFORMER

SCREW, Bonding

WIRE

DECAL

DECAL, Power Delay Notice

-(Optional Accessory - Not Included) or

Not F

Reproduction

* Items without part numbers are common fasteners, available at local hardware stores.

Copyright © Briggs & Stratton. All Rights reserved

19 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

20 19-Dec-2021

------

QTY DESCRIPTION

Wiring Diagram Only

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

21 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

22 19-Dec-2021

QTY DESCRIPTION

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

23 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

24 19-Dec-2021

------

QTY DESCRIPTION

Wiring Schematic Only

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

25 19-Dec-2021

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 040439-02 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

26 19-Dec-2021

QTY DESCRIPTION

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

27 19-Dec-2021

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

19-Dec-2021

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