Simplicity 8,000 Watt B&S Portable Generator Manual

Parts Manual
Mfg. No: 030664A-00
8,000 Watt B&S Portable Generator
Copyright © Briggs & Stratton. All Rights reserved
19-Dec-2021
Table Of Contents
Model Components
Page
Control Panel (80025036). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Unit (80025031). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram (80025039WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic (80025039WS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Copyright © Briggs & Stratton. All Rights reserved
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Control Panel (80025036)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030664A-00
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Control Panel (80025036)
REF NO
PART NO
1
2
3
4
5
6
-7
8
9
10
11
12
-13
14
15
16
17
18
19
20
707801
319458GS
319477GS
319476GS
198245GS
318307GS
705436
202033GS
43437GS
709526
707857
209872GS
704656
312687GS
705498
703804
319459GS
319529GS
312636GS
319530GS
191481GS
707976
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
PANEL_CONTROL
BOX-CONTROL PANEL
COVER-OUTLET
COVER-OUTLET
METER, Hour Digital
KEY-SWITCH IGNITION
KEY
Breaker, Circuit, 30A, 2P
OUTLET, 120/240V Locking, 30A
OUTLET-GFCI
CABLE_CHOKE
BREAKER, Circuit, 20A
SOCKET-CHARGER
BOOT-RUBBER JACK
DECAL
SCREW
TRIM-EDGE
GROMMET
BOOT, Circuit Breaker
GROMMET
BOOT, Breaker Circuit
Decal
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Main Unit (80025031)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030664A-00
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Main Unit (80025031)
REF NO
PART NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
700278
312009GS
312008GS
75477GS
705635
705909
704189
315546GS
701365
704331
B2495GS
312020GS
312019GS
209775GS
316345GS
312014GS
312026GS
311983GS
701376
192569GS
83083GS
52857GS
57821GS
67989GS
319457GS
703264
52859GS
22237GS
45771GS
319451GS
700308
312870GS
701360
312921GS
703909
703910
312904GS
703908
706150
312866GS
701363
701377
312916GS
704192
700300
319587GS
813085GS
706535
QTY
DESCRIPTION
CRADLE
GRIP, Handle
GRIP, Handle
PPHMS, M5 - 0.8 x 20
DECAL
DECAL
DECAL
KIT, Hardware, Battery Terminal
DECAL
DECAL
WSHR, 25.4 X 8.45 X 1.4
HEATSHIELD
HEATSHIELD
BOLT
BATTERY
CABLE-BATTRY, RED
CABLE-BTTRY, BLACK
PLATE-BATTERY
DECAL
MUFFLER
SCREEN, Spark Arrest
NUT-M6 FLANGE
CAPSCREW, Hex Head, M8-1.25 x 40
NUT, M8 Flange Serrated
BRACKET, Muffler
DECAL
NUT, Lock
WASHER, Locking, 3/8
NUT, M8 - 1.25
MOUNT-VIBRATION
SCREW
COVER, Rear Bearing
VOLTAGE REGULATOR
BLOCK, Junction
BOLT
BOLT
BRUSH ASSEMBLY
BOLT
WIRE
SUPPORT, Bearing
STATOR
ROTOR
NUT
DECAL
TANK-FUEL
CAP-FUEL
GASKET
PAD-RUBBER
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Footnotes:
Note: (* To verify your specific engine model, please reference the ID Tag located on your engine.) (See your local Briggs & Stratton distributor for parts and service.)
Copyright © Briggs & Stratton. All Rights reserved
7
19-Dec-2021
Main Unit (80025031)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030664A-00
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Main Unit (80025031)
REF NO
PART NO
49
50
51
52
53
54
55
56
57
706165
704183
87680GS
703805
312005GS
189134GS
189137GS
209417GS
791745
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
900
--
314440GS
706166
26850GS
706159
202997GS
706152
319405GS
319821GS
701364
703804
703911
706377
706376
706534
207879GS
315017GS
314955GS
25T235-0035-G1
316742GS
---
QTY
DESCRIPTION
WIRE
GAUGE-FUEL
NUT, M6 - 1.0 Wing
SCREW
WASHER
GROMMET, Rubber
SPACER
VALVE, Fuel
LINE, Fuel
-(Cut to Fit)
SCREW
SCREW
WASHER, Ext. M6 - 1/4" Shakeproof
DECAL
DECAL, Warning, CO
SCREW, M6 x 12
CAP-WIRE, RED
CAP-WIRE, BLACK
ASSY-CONTROL PANEL
SCREW
BAND-STATOR
PAD-RUBBER
COVER-RUBBER
BELLOWS
BOOT, Rubber
HOSE, Vapor (cut to fit)
CLAMP
ENGINE
FUSE
-(Not Illustrated)
100028 OIL 48OZ. (EA)
-(Not Illustrated)
CHARGER, 120VAC, 12VDC Output, .75A, 2.5mm Round Plug
-(Not Illustrated)
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100028WEB
705927
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Footnotes:
Note: (* To verify your specific engine model, please reference the ID Tag located on your engine.) (See your local Briggs & Stratton distributor for parts and service.)
Copyright © Briggs & Stratton. All Rights reserved
9
19-Dec-2021
Wheel Kit
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030664A-00
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Wheel Kit
REF NO
PART NO
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
319396GS
311998GS
312000GS
75477GS
318677GS
96716
49820GS
207825GS
319453GS
319452GS
319454GS
319285GS
67989
84001684
707688
46526GS
45772GS
94856GS
312022GS
312021GS
316510GS
312023GS
1
1
1
4
1
2
1
1
1
1
1
1
4
4
1
2
2
2
2
2
2
2
HANDLE
GRIP-HANDLE
GRIP-HANDLE
PPHMS, M5 - 0.8 x 20
BOLT
Nylon Step Washer
NUT, Nylok, M8 - 1.25
BOLT-M5-6 x 16
KNOB
SPRING
PIN
MOUNT-VIBRATION
NUT, M8 Flange Locking Hex M8 - 1.25 Serrated
BOLT
SUPPORT-LEG
WSHR, M10, LOCK
NUT, M10-1.5
WASHER-M10 FLAT
HUBCAP
WHEEL
PIN-HAIR
AXLE
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Wiring Diagram (80025039WD)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 030664A-00
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Wiring Diagram (80025039WD)
REF NO
PART NO
---
---------
QTY
F
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Diagram Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Wiring Schematic (80025039WS)
Note: Unless noted otherwise, use the standard torque specifications
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Copyright © Briggs & Stratton. All Rights reserved
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Mfg. No: 030664A-00
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Wiring Schematic (80025039WS)
REF NO
PART NO
---
---------
QTY
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Copyright © Briggs & Stratton. All Rights reserved
DESCRIPTION
Wiring Schematic Only
WARNING - Generator Voltage Could Cause Electrical Shock or Burn Resulting
in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please
Refer Service To Qualified Personnel.
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
19-Dec-2021

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