Hydrotech Fleck 2500 & 1500 Service manual
WaterGroup Fleck 2500 & 1500 is a water softener designed to remove impurities from water, making it suitable for various applications. It features a 7-day or 12-day timer for automatic regeneration, ensuring a continuous supply of soft water. The device allows for customization of the regeneration cycle, including the duration of backwash, brine, rinse, and brine tank refill stages. It comes with a drain line flow controller and an injector for efficient operation.
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MODEL 2500 & 1500
Service Manual
IMPORTANT: Fill in pertinent information on page 2 for future reference.
Job Specification Sheet
* JOB NO. _________________________________________________________
* MODEL NO. _______________________________________________________
* WATER TEST _____________________________________________________
* CAPACITY PER UNIT ____________ MAX. __________ PER REGENERATION
* MINERAL TANK SIZE DIA. ________________ HEIGHT___________________
* BRINE TANK SIZE &
SALT SETTING PER REGENERATION: _________________________________
* CONTROL VALVE SPECIFICATIONS
1) Type of Timer
A) 7 day _________
B) 12 day _________
2) Regeneration Cycle
A) Separate Time Fill ________
B) Rapid Rinse ________
3) Regeneration Program Settings (see pages 6 & 7)
A) Backwash ___________________________ min.
B) Brine & Slow Rinse ____________________ min.
C) Rapid Rinse _________________________ min.
D) Brine Tank Refill_______________________ min.
4) Drain Line Flow Controller __________________ gpm
5) Brine Refill Rate _________________________________
6) Injector Size ____________________________________
Page 2
Printed in U.S.A.
MODEL 2500 & 1500
Installation Instructions
The water softener should be installed with the inlet, outlet and drain connections made in accordance with manufacturer’s recommendations and to meet applicable plumbing codes.
1. Remove control box cover.
2. Make “Time of Day” setting and set “Skipper Wheel.” (See time control instructions.)
3. Observe regeneration cycle settings. (These are factory preset and need no adjustment.)
4. Add three inches of water to brine tank.
5. NOTE: To set the control to the various positions noted below — turn the manual regeneration knob slowly in a clockwise direction until the drive motor runs and positions the valve drive shaft (located in the lower center of the control box).
Control Valve Positions (see pages 8 and 9)
Service — Drive shaft out
Backwash — Drive shaft in
Brine and Rinse — Drive shaft 1/2 way out
Brine Tank Fill — Drive shaft out but brine cam holds brine valve stem in.
6. Run water through softener with control in service position for at least three (3) minutes to settle bed.
7. Position valve to backwash and check to make sure that drain line flow remains steady for ten (10) minutes.
8. Position valve to brine tank fill and check to see if tank is filling.
9. Position valve to brine position and check suction.
10. Position valve to start of brine tank fill cycle. Brine valve drive cam will hold valve in at this position to fill the brine tank for the first regeneration.
11. Replace control box cover.
12. Check power cord connection. (Note: Make sure control is plugged into a non-interrupted electrical circuit).
13. Put salt in brine tank. (Do not use granulated salt.)
Page 3
Printed in U.S.A.
MODEL 3200 TIMER
Timer Setting Procedure
How To Set Days On Which Water Conditioner Is To
Regenerate:
Rotate the skipper wheel until the number “1” is at the red pointer. Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers. Each tab is one day. Finger at red pointer is tonight. Moving clockwise from the red pointer, extend or retract fingers to obtain the desired regeneration schedule.
How To Set The Time Of Day:
Press and hold the red button in to disengage the drive gear.
Turn the large gear until the actual time of day is at the time of day pointer.
Release the red button to again engage the drive gear.
How To Manually Regenerate Your Water Conditioner
At Any Time:
Turn the manual regeneration knob clockwise.
This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program.
The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing.
Even though it takes three hours for this center knob to complete one revolution, the regeneration cycle of your unit might be set only one half of this time.
In any event, conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line.
SERVICE
POSITION
INDICATOR
24 HR. GEAR
MANUAL REGENERATION KNOB
RED TIME
SET BUTTON
SKIPPER WHEEL
(SHOWS EVERY OTHER
DAY REGENERATION)
Page 4
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
Printed in U.S.A.
MODEL 3200 TIMER
Regeneration Cycle Program Setting Procedure
(Rapid Rinse) White Drive Cam and Brine Valve Cam
How to Set The Regeneration Cycle Program:
The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.
To expose cycle program wheel, grasp timer in upper lefthand corner and pull, releasing snap retainer and swinging timer to the right.
To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs towards center, lift program wheel off timer. (Switch arms may require movement to facilitate removal.)
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
RAPID
RINSE &
BRINE TANK
REFILL
SECTION
(2 MIN.
PER PIN)
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equals the backwash time in minutes. (Note: Do not add pins before “0” minutes designation.)
How To Change The Length Of Brine And Rinse Time:
The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse. (2 min.
per hole.)
To change the length of brine and rinse time, move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes.
BACKWASH
SECTION
(2 MIN. PER PIN)
How To Change The Length Of Rapid Rinse And Brine
Tank Fill Time:
The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse and brine tank fill. (2 min. per pin.)
To change the length of rapid rinse and brine tank fill time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse and brine tank fill time in minutes.
The regeneration cycle is complete when the outer microswitch drops off the last pin in the rapid rinse and brine tank fill group of pins. The program wheel, however, will continue to rotate until the inner micro-switch drops into the notch on the program wheel.
Return timer to closed position engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
Page 5
Printed in U.S.A.
MODEL 3200 TIMER
Regeneration Cycle Program Setting Procedure
(Brine Tank Refill Separate From Rapid Rinse — STF) Black Drive Cam and Brine Valve Cam
How to Set The Regeneration Cycle Program:
The regeneration cycle program on your water conditioner has been factory preset, however, portions of the cycle or program may be lengthened or shortened in time to suit local conditions.
To expose cycle program wheel, grasp timer in upper lefthand corner and pull, releasing snap retainer and swinging timer to the right.
To change the regeneration cycle program, the program wheel must be removed. Grasp program wheel and squeeze protruding lugs towards center, lift program wheel off timer. (Switch arms may require movement to facilitate removal.)
BRINE & RINSE
SECTION
(2 MIN. PER HOLE)
PIN STORAGE
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
RAPID
RINSE
SECTION
(2 MIN.
PER PIN)
How To Change The Length Of The Backwash Time:
The program wheel as shown in the drawing is in the service position. As you look at the numbered side of the program wheel, the group of pins starting at zero determines the length of time your unit will backwash.
FOR EXAMPLE: If there are six pins in this section, the time of backwash will be 12 min. (2 min. per pin). To change the length of backwash time, add or remove pins as required. The number of pins times two equals the backwash time in minutes. (Note: Do not add pins before “0” minutes designation.)
BACKWASH
SECTION
(2 MIN. PER PIN)
BRINE TANK
REFILL
SECTION
(2 MIN.
PER HOLE)
To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required. The number of pins times two equals the rapid rinse time in minutes.
How To Change The Length Of Brine And Rinse Time:
The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse. (2 min.
per hole.)
To change the length of brine and rinse time, move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section. Number of holes times two equals brine and rinse time in minutes.
How To Change The Length Of Rapid Rinse:
The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse. (2 min. per pin.)
How To Change The Length Of Brine Tank Refill Time:
The second group of holes on the program wheel determines the length of time that your water conditioner will refill the brine tank. (2 min. per hole.)
To change the length of refill time, move the two pins at the end of the second group of holes as required.
The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section. The program wheel, however, will continue to rotate until the inner micro-switch drops into the notch on the program wheel.
Return timer to closed position engaging snap retainer in back plate. Make certain all electrical wires locate above snap retainer post.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK.
Page 6
Printed in U.S.A.
MODEL 2500 & 1500
Water Conditioner Flow Diagrams
1. SERVICE POSITION
Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank.
Conditioned water enters center tube thru the bottom distributor
— then flows up thru the center tube — around the piston and out the top outlet of the valve.
BRINE VALVE
FLOW CONTROL
DRAIN
INLET
MINERAL
TANK
BRINE TANK
2. BACKWASH POSITION
BRINE VALVE
FLOW
CONTROL
3. BRINE POSITION
BRINE VALVE
FLOW
CONTROL
DRAIN
INLET
DRAIN
INLET
BRINE
TANK
MINERAL
TANK
BRINE
TANK
MINERAL
TANK
Hard water enters unit at valve inlet — flows thru piston — down center tube — thru bottom distributor and up thru the mineral — around the piston and out the drain line.
Hard water enters unit at valve inlet — flows up into injector housing and down thru nozzle and orifice to draw brine from the brine tank — brine flows down thru mineral and enters the center tube thru bottom distributor — flows up thru center tube
— around the piston and out thru the drain line.
Page 7
Printed in U.S.A.
MODEL 2500 & 1500
Water Conditioner Flow Diagrams (Cont’d.)
4. SLOW RINSE POSITION
BRINE VALVE
FLOW
CONTROL
5. RAPID RINSE & BRINE TANK FILL
BRINE VALVE
FLOW
CONTROL
DRAIN
INLET
DRAIN
INLET
BRINE
TANK
MINERAL
TANK
BRINE
TANK
MINERAL
TANK
Hard water enters unit at valve inlet — flows up into injector housing and down thru nozzle and orifice — around the piston — down thru mineral — enters center tube thru bottom distributor flows up thru center tube — around piston and out thru drain line.
6. RAPID RINSE
Hard water enters unit at valve inlet — flows up thru injector housing and thru brine valve to fill brine tank — hard water also flows directly from inlet down thru mineral into center tube bottom distributor and up thru center tube — around piston and out thru the drain line.
FOR SEPARATE TIME FILL ONLY
7. BRINE TANK FILL POSITION
BRINE VALVE
FLOW
CONTROL
BRINE VALVE
FLOW
CONTROL
DRAIN INLET INLET
BRINE
TANK
MINERAL
TANK
BRINE
TANK
MINERAL
TANK
Hard water enters unit at valve inlet — flows up thru injector housing and thru brine valve to fill brine tank hard water also flows directly from inlet down thru mineral into center tube bottom distributor and up thru center tube — around piston and out thru the drain line.
Page 8
Hard water enters unit at valve inlet — flows up thru the injector housing — thru the brine valve to fill the brine tank.
Printed in U.S.A.
Notes
Printed in U.S.A.
Page 9
1
Page 10
22
7
23
18
MODEL 2500 & 1500
Control Valve Drive Assembly
(See opposite page for parts list)
5
3
4
2
10
21
19
7
20
11
12
13
14
15
16
18
17
Printed in U.S.A.
MODEL 2500 & 1500
Control Valve Drive Assembly
Parts List
Item No.
Quantity Part No.
Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 14884 . . . . . . . . . . . . . . . Back Plate - Stainless Steel
1 . . . . . . . . . . . 11209 . . . . . . . . . . . . . . . Back Plate - Slant Front (not shown)
2 . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3200, 3000 Timer 7 or 12 Day
3 . . . . . . . . . . . 1 . . . . . . . . . . . 11838 . . . . . . . . . . . . . . . Power Cord
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13547 . . . . . . . . . . . . . . . Strain Relief
5 . . . . . . . . . . . 1 . . . . . . . . . . . 11667 . . . . . . . . . . . . . . . Wire Harness
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
7 . . . . . . . . . . . 5 . . . . . . . . . . . 10872 . . . . . . . . . . . . . . . Screw - Motor Mounting
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
10 . . . . . . . . . . 1 . . . . . . . . . . . 10774 . . . . . . . . . . . . . . . Bracket - Motor Mounting
11 . . . . . . . . . . 2 . . . . . . . . . . . 10231 . . . . . . . . . . . . . . . Screw - Drive Mounting
12 . . . . . . . . . . 2 . . . . . . . . . . . 10302 . . . . . . . . . . . . . . . Insulator
13 . . . . . . . . . . 2 . . . . . . . . . . . 10218 . . . . . . . . . . . . . . . Switch
14 . . . . . . . . . . 1 . . . . . . . . . . . 10909 . . . . . . . . . . . . . . . Connecting Link Pin
15 . . . . . . . . . . 1 . . . . . . . . . . . 10250 . . . . . . . . . . . . . . . Retaining Ring
16 . . . . . . . . . . 1 . . . . . . . . . . . 10621 . . . . . . . . . . . . . . . Connecting Link
17 . . . . . . . . . . 1 . . . . . . . . . . . 12576 . . . . . . . . . . . . . . . Drive Cam - STE (Black)
1 . . . . . . . . . . . 12102 . . . . . . . . . . . . . . . Drive Cam - RR (White)
18 . . . . . . . . . . 2 . . . . . . . . . . . 10338 . . . . . . . . . . . . . . . Roll Pin
19 . . . . . . . . . . 1 . . . . . . . . . . . 13366 . . . . . . . . . . . . . . . Drive Bearing
20 . . . . . . . . . . 2 . . . . . . . . . . . 14923 . . . . . . . . . . . . . . . Screw - Switch Mounting
21 . . . . . . . . . . 1 . . . . . . . . . . . 10769 . . . . . . . . . . . . . . . Motor
22 . . . . . . . . . . 1 . . . . . . . . . . . 11826 . . . . . . . . . . . . . . . Bracket - Brine Valve Side
23 . . . . . . . . . . 1 . . . . . . . . . . . 12777 . . . . . . . . . . . . . . . Brine Valve Cam - STE (Black)
1 . . . . . . . . . . . 10815 . . . . . . . . . . . . . . . Brine Valve Cam - RR (White)
24 . . . . . . . . . . 2 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw - Timer Mounting (not shown)
25 . . . . . . . . . . 1 . . . . . . . . . . . 13741 . . . . . . . . . . . . . . . Hole Plug (not shown)
26 . . . . . . . . . . 1 . . . . . . . . . . . 17904 . . . . . . . . . . . . . . . Hole Plug (not shown)
COVER MOUNTING HARDWARE
Stainless Steel
Back Plate . . . . 2 . . . . . . . . . . . 19367 . . . . . . . . . . . . . . . Screw
Slant Front
Back Plate . . . . 4 . . . . . . . . . . . 10300 . . . . . . . . . . . . . . . Screw
Page 11
Printed in U.S.A.
MODEL 2500
Control Valve Assembly
(See opposite page for parts list)
Page 12
32
31
30
24
25
26
27
24
28
13
29
19
18
17
16
15
14
12
11
20
21
22
23
1
2
3
4
5
6
7
8
4
9
10
3
Printed in U.S.A.
MODEL 2500
Control Valve Assembly
Parts List
Item No.
Quantity Part No.
Description
1 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11212 . . . . . . . . . . . . . . . . . . Valve Body
2 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 10757 . . . . . . . . . . . . . . . . . . End Spacer
1 . . . . . . . . . . . . . 10757B. . . . . . . . . . . . . . . . . End Spacer, Hot Water
3 . . . . . . . . . . . . 6 . . . . . . . . . . . . . 10545 . . . . . . . . . . . . . . . . . . Seal Ring
4 . . . . . . . . . . . . 5 . . . . . . . . . . . . . 11451 . . . . . . . . . . . . . . . . . . Spacer
5 . . . . . . . . . . . . . 16589 . . . . . . . . . . . . . . . . . . Spacer, Hot Water
5 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 15168 . . . . . . . . . . . . . . . . . . Piston
6 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 14309 . . . . . . . . . . . . . . . . . . Piston Rod Retainer
1 . . . . . . . . . . . . . 16590 . . . . . . . . . . . . . . . . . . Piston Rod Retainer, Hot Water
7 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 14452 . . . . . . . . . . . . . . . . . . Piston Rod
8 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 10209 . . . . . . . . . . . . . . . . . . Seal Quad Ring
1 . . . . . . . . . . . . . 10209-01 . . . . . . . . . . . . . . . Seal Quad Ring, Hot Water
9 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 40078 . . . . . . . . . . . . . . . . . . Seal O-Ring - End Plug
10. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10598 . . . . . . . . . . . . . . . . . . End Plug Assembly
1 . . . . . . . . . . . . . 10598-01 . . . . . . . . . . . . . . . End Plug Assembly, Hot Water
11. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11475 . . . . . . . . . . . . . . . . . . Injector Body Gasket
12. . . . . . . . . . . . 1 . . . . . . . . . . . . . 17776 . . . . . . . . . . . . . . . . . . Injector Body - Plastic
1 . . . . . . . . . . . . . 11483 . . . . . . . . . . . . . . . . . . Injector Body - Brass
13. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10227 . . . . . . . . . . . . . . . . . . Injector Screen
14. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10914 . . . . . . . . . . . . . . . . . . Injector Throat (Specify Size)
1 . . . . . . . . . . . . . 10226 . . . . . . . . . . . . . . . . . . Injector Throat, Stainless Steel (Specify Size)
15. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10913 . . . . . . . . . . . . . . . . . . Injector Nozzle (Specify Size)
1 . . . . . . . . . . . . . 10225 . . . . . . . . . . . . . . . . . . Injector Nozzle, Stainless Steel (Specify Size)
16. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10229 . . . . . . . . . . . . . . . . . . Injector Cover Gasket
17. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10228 . . . . . . . . . . . . . . . . . . Injector Cover (Brass Body)
1 . . . . . . . . . . . . . 11893 . . . . . . . . . . . . . . . . . . Injector Cover (Plastic Body)
18. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10692 . . . . . . . . . . . . . . . . . . Injector Body Screw
19. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11180 . . . . . . . . . . . . . . . . . . Flow Control Retainer Screw
21. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . . . . Seal O-Ring
22. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11385 . . . . . . . . . . . . . . . . . . Flow Control Housing
1 . . . . . . . . . . . . . 11385-03 . . . . . . . . . . . . . . . Flow Control Housing, Brass
1 . . . . . . . . . . . . . 11385-13 . . . . . . . . . . . . . . . Flow Control Housing, Brass Bored
23. . . . . . . . . . . . 1 . . . . . . . . . . . . . 12338 . . . . . . . . . . . . . . . . . . 1/2 Pipe x 1/2 Hose x 90
°
Drain Fitting
24. . . . . . . . . . . . 2 . . . . . . . . . . . . . 10244 . . . . . . . . . . . . . . . . . . Inside Tube O-Ring
25. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11208 . . . . . . . . . . . . . . . . . . Seal O-Ring
26. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11143 . . . . . . . . . . . . . . . . . . Valve Body Adapter (For 2-1/4 - 16 Thd)
1 . . . . . . . . . . . . . 12341 . . . . . . . . . . . . . . . . . . Valve Body Adapter (For 1/2 - 8 Thd)
27. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11966 . . . . . . . . . . . . . . . . . . Distributor Tube Pilot Assembly 13/16
″
1 . . . . . . . . . . . . . 14673 . . . . . . . . . . . . . . . . . . Distributor Tube Pilot Assembly 13/16
″
, Hot Water
28. . . . . . . . . . . . 1 . . . . . . . . . . . . . 10207 . . . . . . . . . . . . . . . . . . Tank O-Ring (For 2-1/4 - 16 Thd)
1 . . . . . . . . . . . . . 10381 . . . . . . . . . . . . . . . . . . Tank O-Ring (For 2-1/2 - 8 Thd)
1 . . . . . . . . . . . . . 12570 . . . . . . . . . . . . . . . . . . Tank O-Ring (Park)
29. . . . . . . . . . . . 2 . . . . . . . . . . . . . 11224 . . . . . . . . . . . . . . . . . . Hex Head Cap Screw
30. . . . . . . . . . . . 2 . . . . . . . . . . . . . 11206 . . . . . . . . . . . . . . . . . . Fitting Gasket
31. . . . . . . . . . . . 2 . . . . . . . . . . . . . 11205 . . . . . . . . . . . . . . . . . . Tube Fitting Special
32. . . . . . . . . . . . 2 . . . . . . . . . . . . . 11207 . . . . . . . . . . . . . . . . . . Special Nut
NOTE: For Flat Cap/Backwash Filter Valve — Less Items 12 thru 18.
33. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11893 . . . . . . . . . . . . . . . . . . Cap
34. . . . . . . . . . . . 2 . . . . . . . . . . . . . 15137 . . . . . . . . . . . . . . . . . . Screw Flat Cap
Page 13
Printed in U.S.A.
MODEL 1500 & 1500 SM
Control Valve Assembly
(See opposite page for parts list)
13
18
17
16
15
14
12
11
19 20
21
22
1
2
3
4
1
24
23
4
3
Page 14
5
6
7
8
9
10
Printed in U.S.A.
MODEL 1500 & 1500 SM
Control Valve Assembly
Parts List
Item No.
Quantity Part No.
Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 10729 . . . . . . . . . . . . . . . Valve Body - Side Mount
1 . . . . . . . . . . . 10680 . . . . . . . . . . . . . . . Valve Body - Top Mtg. (2-1/2 - 8 Thd)
2 . . . . . . . . . . . 1 . . . . . . . . . . . 10757 . . . . . . . . . . . . . . . End Spacer
1 . . . . . . . . . . . 10757B . . . . . . . . . . . . . . End Spacer, Hot Water
3 . . . . . . . . . . . 6 . . . . . . . . . . . 10545 . . . . . . . . . . . . . . . Seal Ring
6 . . . . . . . . . . . 17773 . . . . . . . . . . . . . . . Silicone
4 . . . . . . . . . . . 5 . . . . . . . . . . . 11451 . . . . . . . . . . . . . . . Spacer
5 . . . . . . . . . . . 16589 . . . . . . . . . . . . . . . Spacer, Hot Water
5 . . . . . . . . . . . 1 . . . . . . . . . . . 15168 . . . . . . . . . . . . . . . Piston
6 . . . . . . . . . . . 1 . . . . . . . . . . . 14309 . . . . . . . . . . . . . . . Piston Rod Retainer
1 . . . . . . . . . . . 16590 . . . . . . . . . . . . . . . Piston Rod Retainer, Hot Water
7 . . . . . . . . . . . 1 . . . . . . . . . . . 14452 . . . . . . . . . . . . . . . Piston Rod
8 . . . . . . . . . . . 1 . . . . . . . . . . . 10209 . . . . . . . . . . . . . . . Seal Quad Ring
9 . . . . . . . . . . . 1 . . . . . . . . . . . 10234 . . . . . . . . . . . . . . . Seal O-Ring - End Plug
10 . . . . . . . . . . 1 . . . . . . . . . . . 10598 . . . . . . . . . . . . . . . End Plug Assembly
1 . . . . . . . . . . . 10598-01 . . . . . . . . . . . . . End Plug Assembly, Hot Water
11 . . . . . . . . . . 1 . . . . . . . . . . . 11475 . . . . . . . . . . . . . . . Injector Body Gasket
12 . . . . . . . . . . 1 . . . . . . . . . . . 17776 . . . . . . . . . . . . . . . Injector Body - Plastic
1 . . . . . . . . . . . 11483 . . . . . . . . . . . . . . . Injector Body - Brass
13 . . . . . . . . . . 1 . . . . . . . . . . . 10227 . . . . . . . . . . . . . . . Injector Screen
14 . . . . . . . . . . 1 . . . . . . . . . . . 10914 . . . . . . . . . . . . . . . Injector Throat (Specify Size)
1 . . . . . . . . . . . 10226 . . . . . . . . . . . . . . . Injector Throat, Stainless Steel (Specify Size)
15 . . . . . . . . . . 1 . . . . . . . . . . . 10913 . . . . . . . . . . . . . . . Injector Nozzle (Specify Size)
1 . . . . . . . . . . . 10225 . . . . . . . . . . . . . . . Injector Nozzle, Stainless Steel (Specify Size)
16 . . . . . . . . . . 1 . . . . . . . . . . . 10229 . . . . . . . . . . . . . . . Injector Cover Gasket
17 . . . . . . . . . . 1 . . . . . . . . . . . 10228 . . . . . . . . . . . . . . . Injector Cover (Brass Body)
1 . . . . . . . . . . . 11893 . . . . . . . . . . . . . . . Injector Cover (Plastic Body)
18 . . . . . . . . . . 1 . . . . . . . . . . . 10692 . . . . . . . . . . . . . . . Injector Body Screw
19 . . . . . . . . . . 1 . . . . . . . . . . . 11180 . . . . . . . . . . . . . . . Flow Control Retainer Screw
20 . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control Washer (Specify Flow Rate in G.P.M.)
21 . . . . . . . . . . 1 . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . Seal O-Ring
22 . . . . . . . . . . 1 . . . . . . . . . . . 11385 . . . . . . . . . . . . . . . Flow Control Housing
1 . . . . . . . . . . . 11385-03 . . . . . . . . . . . . . Flow Control Housing, Brass
1 . . . . . . . . . . . 11385-13 . . . . . . . . . . . . . Flow Control Housing, Brass Bored
23 . . . . . . . . . . 1 . . . . . . . . . . . 10244 . . . . . . . . . . . . . . . Inside Tube O-Ring
24 . . . . . . . . . . 1 . . . . . . . . . . . 12570 . . . . . . . . . . . . . . . Tank O-Ring (Park)
NOTE: For Flat Cap/Backwash Filter Valve Less Items 12 thru 18.
25 . . . . . . . . . . 1 . . . . . . . . . . . 11893 . . . . . . . . . . . . . . . Flat Cap (not shown)
26 . . . . . . . . . . 2 . . . . . . . . . . . 15137 . . . . . . . . . . . . . . . Screw Flat Cap (not shown)
Page 15
Printed in U.S.A.
MODEL 3200 TIMER
Timer Assembly
(See opposite page for parts list)
1
30
2
3
4
5
6
29
31
12
32
9
10
11
13
14
16
17
23
24
25
26
25
27
25
28
18
19
20
15
21
7
8
5
5
22
Page 16
Printed in U.S.A.
MODEL 3200 TIMER
Timer Assembly
Parts List
Item No.
Quantity Part No.
Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . 13870 . . . . . . . . . . . . . . . Timer Housing
2 . . . . . . . . . . . 1 . . . . . . . . . . . 13011 . . . . . . . . . . . . . . . Cycle Actuator Arm
3 . . . . . . . . . . . 1 . . . . . . . . . . . 40096-24 . . . . . . . . . . . . . 24 Hour Gear Assembly, 12 Midnight
40096-02 . . . . . . . . . . . . . 24 Hour Gear Assembly, 2 a.m.
4 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . . Knob
5 . . . . . . . . . . . 5 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . . Screw - Timer Knob and Motor Mtg. Plate
6 . . . . . . . . . . . 1 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . . Button Decal
7 . . . . . . . . . . . 1 . . . . . . . . . . . 14381 . . . . . . . . . . . . . . . Skipper Wheel Assembly - 12 Day
14860 . . . . . . . . . . . . . . . Skipper Wheel Assembly - 7 Day
8 . . . . . . . . . . . 1 . . . . . . . . . . . 13014 . . . . . . . . . . . . . . . Regeneration Pointer
9 . . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . . Spring Clip
10 . . . . . . . . . . 2 . . . . . . . . . . . 13311 . . . . . . . . . . . . . . . Spring - Skipper Wheel Detent
11 . . . . . . . . . . 2 . . . . . . . . . . . 13300 . . . . . . . . . . . . . . . Ball - 1/4 in. Dia. Skipper Wheel
12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . . Spring - Main Gear Detent
13 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . . Main Drive Gear
14 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . . Program Wheel
15 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . . Roll Pin
16 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . . Idler Shaft
17 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . . Spring - Idler
18 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . . Idler Gear
19 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . . Drive Gear
20 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . . Motor Mounting Plate
21 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . . Motor - 120V., 60 Hz.
19659 . . . . . . . . . . . . . . . Motor - 24V., 60 Hz.
22 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . . Screw - Motor Mounting
23 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . . Screw - Timer Hinge & Ground Wire
24 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . . Hinge Bracket
25 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . . Insulator
26 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . . Switch
27 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . . Switch
28 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . . Screw - Switch Mounting
29 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . . Decal - Time of Day
30 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . . Decal - Instructions
31 . . . . . . . . . . 1 . . . . . . . . . . . 13864 . . . . . . . . . . . . . . . Skipper Wheel Ring
32 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . . Ball 1/4 in. Dia. Main Gear
Not Shown. . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . . Harness
Not Shown. . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . . Wire Connector
Not Shown. . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . . Ground Wire
Page 17
Printed in U.S.A.
1600 Series Brine System Assembly
3 2 1
7
8
4
5
6
4
5
23
22
20 - 21
19
18
17
16
15
14
3
4
5
10
11
9
PARTS LIST
Item No.
Quantity Part No.
Description
1 . . . . . . . . . . . 1 . . . . . . . . . . . . .10328 . . . . . . . . . . . . . 90
°
Elbow - 1/4 Pipe Thd. to 3/8 Tube
2 . . . . . . . . . . . 1 . . . . . . . . . . . . .12767 . . . . . . . . . . . . . Brine Line Screen
3 . . . . . . . . . . . 3 . . . . . . . . . . . . .10332 . . . . . . . . . . . . . Insert Sleeve (3/8 Tube)
4 . . . . . . . . . . . 3 . . . . . . . . . . . . .10329 . . . . . . . . . . . . . Fitting Nut (3/8 Tube)
5 . . . . . . . . . . . 3 . . . . . . . . . . . . .10330 . . . . . . . . . . . . . Delrin Sleeve (3/8 Tube)
6 . . . . . . . . . . . 1 . . . . . . . . . . . . .12774 . . . . . . . . . . . . . Brine Valve Tube
7 . . . . . . . . . . . 1 . . . . . . . . . . . . .60002 . . . . . . . . . . . . . Air Check Assembly
8 . . . . . . . . . . . 1 . . . . . . . . . . . . .12794 . . . . . . . . . . . . . 90
°
Elbow - 3/8 Tube to 3/8 Tube
9 . . . . . . . . . . . 1 . . . . . . . . . . . . .Not Supplied. . . . . . . . Brine Line Tube (3/8 Flexible Tube)
10 . . . . . . . . . . . 1 . . . . . . . . . . . . .10250 . . . . . . . . . . . . . Retaining Ring
11 . . . . . . . . . . . 1 . . . . . . . . . . . . .11749 . . . . . . . . . . . . . Stem Guide
12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned
14 . . . . . . . . . . . 1 . . . . . . . . . . . . .10249 . . . . . . . . . . . . . Brine Valve Spring
15 . . . . . . . . . . . 1 . . . . . . . . . . . . .12550 . . . . . . . . . . . . . Quad Ring
16 . . . . . . . . . . . 1 . . . . . . . . . . . . .12748 . . . . . . . . . . . . . Brine Valve Body
1 . . . . . . . . . . . . .15902 . . . . . . . . . . . . . Brine Valve Body — 1500SM
17 . . . . . . . . . . . 1 . . . . . . . . . . . . .12552 . . . . . . . . . . . . . Brine Valve Stem
18 . . . . . . . . . . . 1 . . . . . . . . . . . . .12626 . . . . . . . . . . . . . Brine Valve Seat
19 . . . . . . . . . . . 1 . . . . . . . . . . . . .11982 . . . . . . . . . . . . . O-Ring
*20 . . . . . . . . . . . 1 . . . . . . . . . . . . .12747 . . . . . . . . . . . . . Flow Control Fitting
*21 . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control Label — (Specify Flow Rate)
*22 . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow Control Washer — (Specify Flow Rate)
*23 . . . . . . . . . . . 1 . . . . . . . . . . . . .12098 . . . . . . . . . . . . . Flow Control Retainer
* These Parts Are Furnished Assembled Together As A Brine Line Flow Control (BLFC).
Page 18
Printed in U.S.A.
MODEL 2500 & 1500
Service Instructions
PROBLEM
1.
Softener fails to regenerate.
2.
Hard water.
CAUSE
A.
Electrical service to unit has been interrupted.
B.
Timer is defective.
C.
Power Failure
CORRECTION
A.
Assure permanent electrical service
(check fuse, plug, pull chain or switch).
B.
Replace timer.
C.
Reset Time of Day.
A.
By-pass valve is open.
B.
No Salt in Brine Tank.
C.
Injector screen plugged.
D.
Insufficient water flowing into brine tank.
E.
Hot water tank hardness.
F.
Leak at distributor tube.
G.
Internal valve leak.
A.
Close by-pass valve.
B.
Add salt to brine tank and maintain salt level above water level.
C.
Clean injector screen.
D.
Check brine tank fill time and clean brine line flow control if plugged.
E.
Repeated flushing of the hot water tank is required.
F.
Make sure distributor tube is not cracked. Check O-Ring and tube pilot.
G.
Replace seals and spacers and/or piston.
3.
4.
5.
Loss of mineral through drain line.
A.
Air in water system.
6.
Unit used too much salt.
Loss of water pressure.
Iron in conditioned water.
A.
Improper salt setting.
B.
Excessive water in brine Tank.
A.
Check salt usage and salt setting.
B.
See problem no. 7.
A.
B.
Iron buildup in line to water conditioner.
Iron buildup in water conditioner.
C.
Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system.
A.
Clean line to water conditioner.
B.
Clean control and add mineral cleaner to mineral bed. Increase frequency of regeneration.
C.
Remove piston and clean control.
A.
Fouled mineral bed.
A.
Assure that well system has proper air eliminator control. Check for dry well condition.
A.
Check backwash, brine draw and brine tank fill. Increase frequency of regeneration. Increase backwash time.
Page 19
Printed in U.S.A.
MODEL 2500 & 1500
Service Instructions (Cont’d.)
PROBLEM
7.
Excessive water in brine tank.
8.
Softener fails to draw brine.
9.
Control cycles continuously.
10. Drain flows continuously.
CAUSE
A.
Plugged drain line flow control.
B.
Plugged injector system.
C.
Timer not cycling
D.
Foreign material in brine valve.
E.
Foreign material in brine line flow control.
A.
Drain line flow control is plugged.
B.
Injector is plugged.
C.
Injector screen plugged.
D.
Line pressure is too low.
E.
Internal control leak.
A.
Broken or shorted switch
A.
Valve is not programing correctly.
B.
Foreign material in control.
C.
Internal control leak.
CORRECTION
A.
Clean flow control.
B.
Clean injector and screen.
C.
Replace timer.
D.
Replace brine valve seat and clean valve.
E.
Clean brine line flow control.
A.
Clean drain line flow control.
B.
Clean injector.
C.
Clean screen.
D.
Increase line pressure to 20 P.S.I.
E.
Change seals, spacers and piston assembly.
A.
Determine if switch or timer is faulty and replace it, or replace complete power head.
A.
Check timer program and positioning of control. Replace power head assembly if not positioning properly.
B.
Remove power head assembly, and inspect bore, remove foreign material and check control in various regeneration positions.
C.
Replace seals and piston assembly.
Page 20
Printed in U.S.A.
MODEL 2500 & 1500
Seal and Spacer Replacement
1. Remove electrical plug from outlet, turn off water supply to valve and relieve water pressure.
2. Remove control box cover.
3. Disconnect the brine line, from the injector housing to the brine valve (if your unit has timed brine tank fill).
4. Remove the two capscrews that hold the back plate to the valve.
5. Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body, (see Fig. 1) and lay aside.
Line To Brine Valve
Piston
Back Plate
Wire Hook To Remove Seals
Seal
Removing Power Head
And Piston Assembly
FIGURE 1
Removing Seal From
Valve Body
FIGURE 2
6. Remove the seal first using the wire hook with the finger loop (see Fig. 2).
7. The spacer tool (use only for removing the spacers) has three retractable pins, retained by a rubber ring, at one end; they are retracted or pushed out by pulling or pushing the center button on the opposite end.
8. Insert the pin end of the spacer tool into the valve body with the pins retracted (button pulled back). Push the tool tight against the spacer and push the button in, (see Fig. 3). When the button is pushed in, the pins are pushed out to engage the 1/4 dia. holes in the spacer. Remove the tool from the valve body. The spacer will be on the end. Pull the center button back, the pins will be retracted and the spacer can be removed from the spacer tool.
Page 21
Printed in U.S.A.
MODEL 2500 & 1500
Seal and Spacer Replacement (Cont’d.)
Special Tool To Remove Spacers Special Tool To Replace
Spacers And Seals
Spacer
Removing Spacer From
Valve Body.
Replacing Spacer
In Valve Body.
FIGURE 3 FIGURE 4
9. Alternately remove the remaining seals and spacers in accordance with steps No. 6 and 8.
10. The last or end spacer does not have any holes for the pins of the spacer tool to engage, therefore if the end spacer does not come out on the first try, try again using the wire hook with the finger loop.
11. To replace seals, spacers and end ring use special tool with the brass sleeve on one end. This is a double-purpose tool. (See Fig. 4.) The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body.
12. To restuff a valve body first take the end ring, (the plastic or brass ring without holes), then with your thumb press the button on the brass sleeve end, the large dia. inner portion is now exposed. (See Fig. 4.) Place the end ring on this pilot with the lip on the end ring facing the tool, and push the tool into the valve body bore until it bottoms. While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end. (See
Fig. 5.)
13. Remove the tool, turn it end for end and insert it into the valve body bore. While holding the large dia. of the tool, slide it all the way into the valve body bore until it bottoms, then push the center button to push the seal out of the tool and leave it in place in the valve body. (See Fig. 6.)
14. Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end. Place a spacer on this end and insert the spacer and tool into the valve.
Page 22
Printed in U.S.A.
MODEL 2500 & 1500
Seal and Spacer Replacement (Cont’d.)
Special Tool
Seal
Placing Seal In Brass Sleeve
Of Special Tool.
FIGURE 5
Removing Special Tool From Valve
Body After Inserting Seal.
FIGURE 6
15. While the tool is still in the valve, press another seal into the inside diameter of the exposed brass sleeve end.
16. Remove the tool, turn it end for end, and insert it into the valve body bore.
17. Alternately repeat steps No. 13 and 14 until all seals and spacers have been pushed into the valve. (See valve cross section of your valve.)
18. Place silicone lubricant on the piston and inside the valve.
19. Hold the back plate with one hand and guide the piston into the valve body with the other hand, then grasp the back plate on both sides and slowly push the piston assembly and end plug assembly into the valve. (See Fig. 1.)
20. Replace the two capscews to hold the back plate to the valve and tighten securely.
21. Connect the brine line from the injector housing to the brine valve, (if your unit has timed brine tank fill).
22. Set the time of day dial to the correct time.
23. Replace the electrical plug in the outlet.
24. Turn on water supply.
25. Cycle control and check for proper function.
26. Check by-pass valve.
Page 23
Printed in U.S.A.
MODEL 2500 & 1500
Piston Assembly Replacement
LINE TO BRINE VALVE
PISTON ASSEMBLY
END PLUG
PISTON
ROD
SPECIAL SPRING PIN
CAPSCREWS
ROLL PIN
1. Turn off water supply to the valve and relieve water pressure.
2. Cycle the valve until the piston is in the service position (piston rod all the way out).
3. Remove electrical plug from outlet.
4. Remove two capscrews holding back plate to valve.
5. Disconnect brine line, from injector housing to brine valve, at the brine valve (if your unit has timed brine tank fill).
6. Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body.
7. Pull out the roll pin or special spring pin that connects the piston rod to the connecting link and remove the complete end plug and piston assembly.
8. Take the new piston assembly as furnished, pass thru the back plate and motor support and fasten piston rod to the connecting link with special spring pin.
9. Inspect the inside of the valve to make sure that all seals and spacers are in place.
10. Spread or spray silicone lubricant on the piston and on the seals inside the valve body.
11. While holding the back plate on the side with one hand, start the piston into the valve by guiding it with the other hand. Then grasp the back plate on both sides and slowly push the piston and then the end plug into the valve.
12. Replace the two valve body capscrews and tighten.
13. Connect the brine line to the brine valve, if used.
14. Place electrical plug in outlet.
15. Set time of day.
16. Turn on water supply.
17. Cycle control and check for proper function.
18. Make sure that valve is in service position (piston rod all the way out).
19. Check by-pass valve.
Page 24
Printed in U.S.A.
MODEL 2500 & 1500
Typical Top Mounting Installation
OUT
MANUAL
SHUTOFF
3-WIRE
SERVICE
CORD
DRAIN
BRINE
LINE
IN
RESIN
TANK
BRINE
TANK
Tank Size
Dia.
6
″
7
″
8
″
9
″
10
″
12
″
13
″
14
″
16
″
#0
#0
#1
#1
#1
#2
#2
#3
#3
TYPICAL CONTROL VALVE INFORMATION
Injector
Red
White
Blue
Yellow
Slow Rinse
Rate (gpm)
@ 40 PSI
.31 gpm
.31 gpm
.45 gpm
.45 gpm
.45 gpm
.84 gpm
.84 gpm
1.0 gpm
1.0 gpm
Brine Draw
Rate (SPM)
@ 40 PSI
.28 gpm
.28 gpm
.38 gpm
.38 gpm
.38 gpm
.56 gpm
.56 gpm
.63 gpm
.63 gpm
B.L.F.C.
1
.5 gpm
.5 gpm
.5 gpm
.5 gpm
.5 gpm
1.0 gpm
1.0 gpm
1.0 gpm
1.0 gpm
D.L.F.C.
1.2 gpm
1.2 gpm
1.5 gpm
2.0 gpm
2.4 gpm
3.5 gpm
4.0 gpm
5.0 gpm
7.0 gpm
2
Note: Due to varying water conditions, tank sizes and water pressures, the above settings should be used only as a guideline.
1
B.L.F.C. (Brine Line Flow Control). Refill Rate for Filling Brine Tank.
2
D.L.F.C. (Drain Line Flow Control). Backwash and Rapid Rinse Flow Rates.
Page 25
Printed in U.S.A.
MODEL 2500 & 1500
Wiring Diagram for Valve Drive Motor and Timer
VALVE MOTOR TIMER MOTOR
BLA
CK
BLA
CK
DRIVE CAM SWITCH
SERVICE
DRIVE CAM
BACKWASH
GREEN
BLACK
WHITE
RAPID RINSE
BRINE
& RINSE
RED
PLUG - 12 V. - A.C. - 60 CYCLE
SERVICE CAM
SWITCH
SERVICE CAM
BRINE
& RINSE
BLACK
PROGRAM
WHEEL
PROGRAM
RE-SET
SWITCH
RAPID RINSE
BRINE TANK
FILL
BACKWASH
BLACK
BLUE
WHITE
BLACK
PROGRAM SWITCH
Page 26
Printed in U.S.A.
MODEL 2500 & 1500
Service Assemblies
60020-25 . . . . . BLFC .25 GPM
60020-50 . . . . . BLFC .50 GPM
60020-100 . . . . BLFC 1.0 GPM
For Illustration, See Page 20
60029 . . . . . . . . 1600 Brine Valve
For Illustration, See Page 20
1 . . . . . . . 10249 . . . . . . . . Brine Valve Spring
1 . . . . . . . 10250 . . . . . . . . Retaining Ring
2 . . . . . . . 10329 . . . . . . . . 3/8
″
Brass Nut
2 . . . . . . . 10330 . . . . . . . . 3/8
″
Ferrule
2 . . . . . . . 10332 . . . . . . . . 3/8
″
Sleeve
1 . . . . . . . 11749 . . . . . . . . B/V Stem Guide
1 . . . . . . . 11982 . . . . . . . . O-Ring Brine Valve
1 . . . . . . . 12552 . . . . . . . . 1600 Brine Valve Stem
1 . . . . . . . 12626 . . . . . . . . Shut-Off Valve Seat
1 . . . . . . . 12748 . . . . . . . . Brine Valve Body
1 . . . . . . . 12550 . . . . . . . . Quad Ring
60080 . . . . . . . . 1600 Injector Assembly
For Illustration,
See Page 12 & 14
1 . . . . . . . 10227 . . . . . . . . Injector Screen
1 . . . . . . . 11893 . . . . . . . . Injector Cap
1 . . . . . . . 10229 . . . . . . . . Injector Cover Gasket
1 . . . . . . . 10328 . . . . . . . . 90
°
Elbow 1/4
″
NPT x 3/8 Tube
2 . . . . . . . 10692 . . . . . . . . Screw
1 . . . . . . . 10913 . . . . . . . . Injector Nozzle
1 . . . . . . . 10914 . . . . . . . . Injector Throat
1 . . . . . . . 11475 . . . . . . . . Injector Body Gasket
1 . . . . . . . 17776 . . . . . . . . Injector Body
60090 . . . . . . . . Piston Assembly
For Illustration,
See Page 12 & 14
1 . . . . . . . 10209 . . . . . . . . Quad Ring, -010
1 . . . . . . . 10234 . . . . . . . . O-Ring, -024
1 . . . . . . . 10598 . . . . . . . . End Plug Assembly
1 . . . . . . . 10909 . . . . . . . . Pin, Link
1 . . . . . . . 15168 . . . . . . . . Piston 2500
1 . . . . . . . 14452 . . . . . . . . Piston Rod, 2500
1 . . . . . . . 14309 . . . . . . . . Retainer, Piston Rod
60091 . . . . . . . . Piston Assembly, Hot Water
For Illustration,
See Page 12 & 14
60121 . . . . . . . . Seal and Spacer Kit
6. . . . . . . 10545-01 . . . . . Seal, Piston
1. . . . . . . 10757 . . . . . . . . End Spacer, Noryl
5. . . . . . . 11451 . . . . . . . . Spacer, 12 Hole
60122 . . . . . . . . Seal and Spacer Kit, Hot Water
6. . . . . . . 10545 . . . . . . . . Seal, Piston, Hot Water
1. . . . . . . 10757B . . . . . . . End Spacer, Hot Water
5. . . . . . . 16589 . . . . . . . . Spacer, Hot Water
60050 . . . . . . . . 2500/2750 Drive Assy,
STF 120V
2. . . . . . . 10218 . . . . . . . . Micro Switch
1. . . . . . . 10250 . . . . . . . . Retaining Ring
2. . . . . . . 10302 . . . . . . . . Insulator, Limit Switch
2. . . . . . . 10338 . . . . . . . . Pin, Roll 3/32 x 7/8
1. . . . . . . 10621 . . . . . . . . Link, 2500
1. . . . . . . 10769 . . . . . . . . Motor, Drive 120V 60HZ
1. . . . . . . 10774 . . . . . . . . Bracket, Motor Drive Side
5. . . . . . . 10872 . . . . . . . . Screw, Hex Washer
8-32 x 5/16
1. . . . . . . 11667 . . . . . . . . Wire Harness, Drive Motor
1. . . . . . . 11826 . . . . . . . . Bracket, Sensor Motor
1. . . . . . . 12576 . . . . . . . . Cam, Drive STE
1. . . . . . . 12777 . . . . . . . . Cam, Shut-Off Valve
1. . . . . . . 13366 . . . . . . . . Bearing, Drive 2500
2. . . . . . . 14923 . . . . . . . . Screw, Pan HD Mach 4-40 x 1
1. . . . . . . 17904 . . . . . . . . Bushing, Heyco 1/2
60407-XX . . . . . Power Head Assy
See “Parts Price List”
60303-XX . . . . . Timer, 3200, 7 Day
See “Parts Price List”
60304-XX . . . . . Timer, 3200, 12 Day
See “Parts Price List”
60135-2500 . . . Service Repair Kit
See “Parts Price List”
Page 27
Printed in U.S.A.
P/N 15856 Rev. 1 1/99 Printed 7/99
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