User`s Manual

User`s Manual
Excelon EZ Operator’s Manual
Operator’s Manual
Excelon EZ
1
2
Excelon EZ Operator’s Manual
IMPORTANT NOTICE
This product may malfunction due to electromagnetic waves caused by portable
personal telephones, transceivers, radio-controlled toys, etc.
Be sure to avoid
having the above objects, which affect the normal operation of the product, brought
near the product.
The information in this publication has been carefully checked and is believed to be
entirely accurate at the time of publication.
HUVITZ assumes no responsibility,
however, for possible errors or omissions, or for any consequences resulting from
the use of the information contained herein.
HUVITZ reserves the right to make changes in its products or product specifications
at any time without prior notice and is not required to update this documentation to
reflect such changes.
©2007 HUVITZ Co., Ltd.
689-3, Geumjeong-dong, Gunpo-si, Gyeonggi-do,
435-862, Republic of Korea
All rights are reserved.
Under copyright laws, this manual may not be copied, in whole or in part, without the
prior written consent of HUVITZ Co., Ltd.
Excelon EZ Operator’s Manual
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Contents
IMPORTANT NOTICE ..................................................................................... 2
1. Introduction ................................................................................................... 6
1.1 System Configuration............................................................................. 6
1.2 Main Features ......................................................................................... 6
1.3 Classification ........................................................................................... 7
2. Safety Information......................................................................................... 8
2.1 Introduction............................................................................................. 8
2.2 Safety Symbols ........................................................................................ 9
2.3 Environment factors ............................................................................. 10
2.4 Safety Precaution .................................................................................. 11
3. System Configurations................................................................................. 17
3.1 Edger...................................................................................................... 17
3.2 Frame Reader & Blocker ..................................................................... 19
3.3 Standard Accessory (Tool Box) ............................................................ 20
4. Installation Procedure ................................................................................. 21
4.1 Edger...................................................................................................... 21
4.2 Frame Reader & Blocker ..................................................................... 22
5. Operation...................................................................................................... 23
5.1 Frame Reader........................................................................................ 23
5.2 Blocker................................................................................................... 27
5.3 Edger...................................................................................................... 32
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Excelon EZ Operator’s Manual
5.4 Edging Process...................................................................................... 34
5.4.1 Main Screen..................................................................................... 34
5.4.2 Layout & Edging Options ............................................................... 35
5.4.3 Starting a New Job & Loading a Job ............................................... 37
5.4.4 Loading an Internal Data ................................................................. 39
5.4.5 Toggle Lens Side ............................................................................. 40
5.4.6 Layout Grid ..................................................................................... 41
5.4.7 Digital Pattern.................................................................................. 42
5.4.8 Safety Check ................................................................................... 44
5.4.9 Start Edging Process........................................................................ 45
5.4.10 Retouching .................................................................................... 46
5.4.11 Data Sync....................................................................................... 47
5.4.12 Summary of the Edging Process.................................................... 48
5.4.13 Using Bi-focal Lens....................................................................... 53
6. User Defined Options .................................................................................. 56
6.1 Configuration of Frame Reader & Blocker ....................................... 56
6.1.1 Basic configuration.......................................................................... 56
6.2 Configuration of Edger ........................................................................ 58
6.2.1 System information & Basic Configuration .................................... 59
6.2.2 Frame Fitting ................................................................................... 60
6.2.3 Layout Default................................................................................. 61
6.2.4 Edging Default ................................................................................ 62
6.2.5 Configure Safety Check Parameters................................................ 63
6.2.6 GUI Customize................................................................................ 64
7. System Maintenance.................................................................................... 66
7.1 Frame Reader & Blocker Calibration ................................................ 66
7.2 Edger Calibration................................................................................. 69
7.3 Edger Diagnosis .................................................................................... 71
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7.4 Wheel Dressing...................................................................................... 72
7.5 Wheel Usage Information .................................................................... 74
7.6 Maintenance Tips.................................................................................. 75
Standard Accessory .......................................................................................... 76
Specification..................................................................................................... 77
Drawings of System ......................................................................................... 78
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Excelon EZ Operator’s Manual
1. Introduction
1.1 System Configuration
• Edger
(CPE-3000)
• Frame Reader & Blocker
(CFR-3000)
1.2 Main Features
• All the finishing processes, tracing to edging, are fully operated with the advanced
3D Digital Technology optimizing the productivity and efficiency.
Edging
Beveling
Flat Edging
Polishing
Plastic
○
○
○
Glass
○
○
X
High Index
○
○
○
Polycarbonate
○
○
○
Trivex®
○
○
○
Material
• High Resolution TFT-LCD Color Screen and the Intuitive Icon-based User
Interface are harmonized to offer the maximum convenience for everyday use.
• The “Digital Pattern Layout” modifies the lens shape in left/right, top/bottom as well
as circumference and optimizes the fitting challenge for Rimless.
• All the processes from lens layout to selection of edging options can be completed
through on one-page display without moving to other pages.
• Test Mode enables the operator to effectively perform the routine maintenance
without the technical assistance.
• Any shape and materials of frames from rimless to goggles are automatically and
Excelon EZ Operator’s Manual
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precisely scanned with 3D technology ensuring no margin of error.
• The compete harmony between the robust hardware and the machining algorithm
makes the whole machining processes much more stable and fast.
1.3 Classification
• Protection against electric shock: Class I(earthed)
• Installation Category: II
• Pollution Degree: 2
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Excelon EZ Operator’s Manual
2. Safety Information
2.1 Introduction
Safety is everyone’s responsibility. The safe use of this equipment is largely
dependent upon the installer, user, operator, and maintainer. It is imperative that
personnel study and become familiar with this entire manual before attempting to
install, use, clean, service or adjust this equipment and any associated accessories.
It is paramount that the instructions contained in this manual are fully understood and
followed to enhance safety to the patient and the user/operator. It is for this reason
that the following safety notices have been placed appropriately within the text of this
manual to highlight safety related information or information requiring special
emphasis. All user, operators, and maintainers must be familiar with and pay
particular attention to all warning and cautions incorporated herein.
!
WARNING
“Warning” indicates the presence of a hazard that could result in severe
personal injury, death or substantial property damage if ignored.
!
NOTE
“Note” describes information for the installation, operation, or maintenance of
which is important but hazard related if ignored.
!
CAUTION
“Caution” indicates the presence of a hazard that could result in minor injury,
or property damaged if ignored.
Excelon EZ Operator’s Manual
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2.2 Safety Symbols
The International Electro technical Commission (IEC) has established a set of
symbols for medical electronic equipment, which classify a connection or warn of any
potential hazard. The classifications and symbol s are shown below.
Save these instructions
I and O on power switch represent ON and OFF
respectively.
This symbol identifies a safety note. Ensure you understand
the function of this control before using it. Control function is
described in the appropriate User’s or Service Manual.
Identifies the point where the system safety ground is
fastened to the chassis. Protective earth connected to
conductive parts of Class I equipment for safety purposes.
Disposal of your old appliance
1. When this crossed-out wheeled bin symbol
attached to a product it means
is
the product is covered by
the European Directive 2002/96/EC.
2. All electrical and electronic products should be
disposed of separately from the municipal waste stream
via designated collection facilities appointed by the
government or the local authorities.
3. The correct disposal of your old appliance will help
prevent
potential
negative
consequences
for
the
environment and human health.
4. For more detailed information about disposal of your
old appliance, please contact your city office, waste
disposal service or the shop where you purchased the
product.
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Excelon EZ Operator’s Manual
2.3 Environment factors
Avoid the following environments for operation or storage:
Where the equipment is exposed to water vapor.
Don’t operate the equipment with a wet hand.
Where the temperature changes extremely.
- Operation Temperature: 10 ~ 40°C (Humidity : 50 ~ 80%)
- Storage Temperature : -20 ~ 85°C (Humidity : 50 ~ 80%)
Where the humidity is extremely high or there is a ventilation
problem.
Where equipment is exposed to chemical material or
explosive gas.
Where the equipment is exposed to direct sunlight.
Where it is near the heat equipment.
Don’t
disassemble
the
product
or
open.
We
aren’t
responsible for it for nothing.
Don’t plug the AC power cord into the outlet before the
connection between devices of the e q u i p m e n t
c o m p l e t e d . This can generate the defect.
is
Excelon EZ Operator’s Manual
11
Where the equipment is subject to excessive shocks or
vibrations.
Be careful not to be inserted dust, especially, metal
Be careful not to close the fan located on the lateral or
backside of the equipment.
Pull out the power cord with holding the plug, not the cord.
Avoid places where the ambient temperature falls below 10℃ or exceeds 40℃ for
normal operation, or below –20℃ or exceeds 85℃ for transportation and storage.
Humidity should be maintained between 50% and 80% for normal operation,
transportation and storage.
Avoid environments where the equipment is exposed to
excessive shocks or vibrations. And also the normal operation time is as following:
2.4 Safety Precaution
This equipment has been developed and tested according to safety standards as
well as national and international standards. This guarantees a very high degree of
safety for this device. The legislator expects us inform the user expressively about
the safety aspects in dealing with the device. The correct handling of this equipment
is imperative for its safe operation. Therefore, please read carefully all instructions
before switching on this device. For more detailed information, please contact our
Customer Service Department or one of our authorized representatives.
① This equipment must not be used (a) in an area that is in danger of explosions
and (b) in the presence of flammable, explosive, or volatile solvent such as
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Excelon EZ Operator’s Manual
alcohol, benzene or similar chemicals.
② Do not put or use this device in humid rooms. Humidity should be maintained
between 50% and 80% for normal operation.
Do not expose the device to water
splashes, dripping water, or sprayed water. Do not place containers containing
fluids, liquids, or gases on top of any electrical equipment or devices.
③ The equipment must be operated only by, or under direct supervision of a
properly trained and qualified person.
④ The service technician of Huvitz or the technician authorized by Huvitz may only
carry out modifications of this equipment.
⑤ Customer maintenance of this equipment may only be performed as stated in the
User’s Manual and Service Manual. Any additional maintenance may only be
performed by the service technician of Huvitz or the technician authorized by
Huvitz.
⑥ The manufacturer is only responsible for effects on safety, reliability, and
performance of this equipment when the following requirements are fulfilled: (1)
The electrical installation in the respective room corresponds to the specifications
stated in this manual and (2) This equipment is used, operated, and maintained
according to this manual and Service Manual.
⑦ The manufacturer is not liable for damage caused by unauthorized tampering
with the device(s).
Such tampering will forfeit any right to claim under warranty.
⑧ This equipment may only be used together with accessories supplied by Huvitz.
If the customer makes use of other accessories, use them only if their safe
usability under technical aspect has been proved and confirmed by Huvitz or the
manufacturer of the accessory.
Excelon EZ Operator’s Manual
13
⑨ Only person who has undergone proper training and instructions are authorized
to install, use, operate, and maintain this equipment.
⑩ Keep the User’s Manual and Service Manual in a place easily accessible at all
times for persons operating and maintaining the equipment.
⑪ Do not force cable connections. If a cable does not connect easily, be sure that
the connector (plug) is appropriate for the receptacle (socket). If you cause any
damage to a cable connector(s) or receptacle(s), let the damage(s) be repaired
by an authorized service technician.
⑫ Please do not pull on any cable. Always hold on to the plug when disconnecting
cables.
⑬ Before every operation, visually check the equipment for exterior mechanical
damage(s) and for proper function.
⑭ Do not cover any ventilation grids or slits.
Immediately turn off and unplug any
equipment that gives off smoke, sparks, strange noises, or odors.
15 Risk of explosion if battery is replaced by an incorrect type. Dispose of used
○
batteries according to the instructions.
16 Edger produces a noise. To prevention of the noise damage, You use the earplug
○
17 This machine might be impaired if used in a manner not specified by
○
manufacturer and this manual.
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Excelon EZ Operator’s Manual
!
`
WARNING
• Be sure that any part of human body is not interfered with the edging wheel
during the operation.
Otherwise, the person may be seriously hurt.
• Edging room cover should be fully closed during the lens finishing process.
If
the lens is broken during the process, the broken pieces of lens may cause the
damage to the person.
The debris may also cause the damage to the human
eye.
• Be sure not to press the clamp button unless the wheel completely stops.
Otherwise, the lens may be fallen and broken by the wheel, and cause the
damage to the person.
• If the crack appears on the edging wheel or on the base of the product,
immediately stop the operation and ask for the service.
If the edging wheel is
broken during the operation, the broken pieces may cause the serious hurt.
• Be sure not to edge the materials other than the spectacle lenses.
Otherwise,
it may deteriorate the wheel performance and cause the crack on it. If the
edging wheel is broken during the operation, the broken pieces may cause the
serious hurt.
• Be sure not to operate the product unless the front cover of edging body is fully
closed.
Otherwise, it may cause the serious hurt.
• The equipment should be properly installed and operated based on the
instructions on this manual.
If the power is turned on without unlocking the
locking device for the carriage and feeler, it may cause the damage to the
product and cause the malfunction of the product.
Excelon EZ Operator’s Manual
!
15
WARNING
• Do not disassemble the product without the proper training.
It may cause the
electric shock, serious hurt during the operation or cause the malfunction of the
product.
• Be sure the material of lens is matched with the job options selected in the
display before starting the edging mode.
Otherwise, it may cause the damage
to the wheel and shorten the lifetime of wheel.
• The safety beveling for glass lenses should be performed both at front and rear
side. Otherwise, it will cause the damage to the human skin.
• The product should be properly installed and maintained at the horizontally
leveled place.
Otherwise, it may affect the normal operation of the product.
• Do not force on the stylus of frame reader. It may cause the malfunction of the
product.
• Be sure that the stylus of frame reader is not interfered with the human body or
other objects during the operation.
Otherwise, it may cause the hurt or
malfunction of the product.
• Be sure that the fingers are not caught during clamping.
• In case of detaching the lens adapter from the finished lens, use the Adapter
Remover supplied as the standard accessory.
Do not pull out the lens adapter
with bare hands.
• Be sure that the water supply hose is not folded or interfered with other objects
causing the problem of water supply.
finishing.
It may deteriorate the quality of lens
The debris of lens may cause the damage to the respiratory organ of
operator and malfunction of the product.
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Excelon EZ Operator’s Manual
!
CAUTION
• When moving the equipment, first fix the stage and check whether the power
supply is off.
Then, two persons should lift the bottom of the product with both
hands.
• In case of setting down the equipment, make sure not to be interfered with the
obstacles. Setting down the product slowly in order to prevent the hurt of human
body or damage to the product.
• When moving the equipment, make sure the locking device and the screw for
the cover are properly tightened.
• In case of packaging the equipment, use the recommended packaging material
and method in order to prevent the damage during the transportation.
!
CAUTION
• Be sure to use the standard accessories or tools provided together with the
product for the maintenance. Otherwise, it may cause the malfunction of the
product.
• In case of wheel dressing, be sure to use the dressing stick fitted with each
wheel.
The dressing stick should be replaced in case the length becomes
smaller than the size, which can be hold by hand.
Excelon EZ Operator’s Manual
17
3. System Configurations
3.1 Edger
Front View
Main Switch
Main display window
Edger Control Panel
Edging Room Cover
Edging Room
Lens Feeler
Clamp
Main Wheel
Rear View
Power Input for Pump I
Main Power Input and Fuse
Interface Terminal
Power Input for Pump II
• FRAME READER & BLOCKER , PC , EXTRA
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Excelon EZ Operator’s Manual
For Edging Polycarbonate
Excelon EZ Operator’s Manual
3.2 Frame Reader & Blocker
Front View
Work Space for Stylus
Lens Adaptor Setter &
Switch Lever
Control Panel
Display Window
Gripper
Gripping Bar
Stylus
Rear View
Main Switch
Power Input & Fuse Holder
Interface Terminal
• EDGER, PC
19
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Excelon EZ Operator’s Manual
3.3 Standard Accessory (Tool Box)
Lens Adaptor
Lens Adaptor Holder
Clamp Adaptor
Lens Adaptor Remover
Fuse(250V,10A)
Standard Pattern
Pattern Holder
Standard Frame
Standard JIG for Edger
Wrench
Set
Feeler Assembly-Fixing
Feeler Tips
LEAP-Ⅲ Tape
Carriage-Fixing Bracket
Dressing Sticks
Bracket
!
NOTE
• Only Use 3M LEAP-III™ as the Block Tape in order to assure the proper axis
positioning.
• In case of Super Hydrophobic Lens, use the specialized sticker in order to
assure the proper axis position.
Excelon EZ Operator’s Manual
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4. Installation Procedure
4.1 Edger
① Remove the shock-absorbing material from the packing box and pull out the
Edger carefully.
② Unfasten the screw at the Edger Front Cover and lift it open.
③ Remove the Edger Left Cover.
④ Remove the Carriage Fixing Bracket.
⑤ Remove the Feeler Fixing Bracket.
⑥ Plug the Pump Power Cable into the receptacle for Pump at the back of the
product.
⑦ Connect Water Supply Hose into the Pump.
⑧ Connect Water Drain Hose into Water Drain Hole and tie it with the fixing clip.
⑨ Assemble the Edger Left Cover and Edger Front Cover.
⑩ Check the Initialization.
Store the Carriage Fixing Bracket and Feeler Fixing Bracket into the toolbox for
the use of moving the product.
[ Removing the Carriage Fixing Bracket ]
[ Removing the Feeler Fixing Bracket ]
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Excelon EZ Operator’s Manual
[Connecting the Water Drain Hose]
[ Connecting the Water Supply Hose ]
Fixing Clip for Water Drain Hose
!
NOTE
• Fill up 2/3 of the tank with water and make sure that the water supply hose is
not dragged below the pump, and is not folded or interfered with other objects.
• Use the Clip to tie the Water Supply Hose properly.
4.2 Frame Reader & Blocker
① Remove the shock-absorbing material from the packing box and pull out the
Frame Reader & Blocker carefully.
② Remove the shock-absorbing material from the workspace of Stylus.
③ Plug the Power Cable into the receptacle at the back of the product and turn on
the power to check the initial operation.
④ If the initial operation works properly, connect Edger and Frame Reader by using
9-pin D-sub Crossed Interface Cable.
Excelon EZ Operator’s Manual
5. Operation
5.1 Frame Reader
Control Panel
Control
Button
Function Button
[MENU]
Configuration
[SEND]
Transmit frame(pattern) data to the edger
[STOP]
Stop tracing
[START]
Start tracing
[Function Button]
Select function
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Excelon EZ Operator’s Manual
Frame Tracing
①
Place the frame between the
upper grippers and the lower
grippers.
②
Move the frame in order that the
right frame is located at the
central position in right side
grippers.
③
Press the [START] button to
select the frame material(METAL,
HARD
PLASTIC,
SOFT
PLASTIC).
④
After finishing the tracing, enter
bridge size.
⑤
The frame will be displayed on
the LCD screen and the data will
be
transmitted
automatically.
to
the
edger
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! NOTE
• Bridge size is mandatory input parameter.
• Measure the bridge size as (B) instead of (A). Remember that the bridge size is
not from frame to frame, but from lens to lens,
(A)
(B)
• The frame data will be transmitted automatically after finishing the tracing.
• Press the [SEND] button to retransmit data manually.
• Excelon EZ tracer adapts monocular tracing method, so it can only read right
side of the frame(Left side data duplicated symmetrically).
• If you want to trace left side of the frame, place the frame opposite direction.
After finishing the tracing, enter bridge size value an then press [F5] button for
more than 2 seconds to turn upside down the frame data.
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Excelon EZ Operator’s Manual
Pattern Tracing
①
Place pattern or demo lens to the Pattern
Holder.
②
Place Pattern Holder to the pattern holder
hole of the tracer.
③
Press the [START] button to select the
side of the pattern(RIGHT, LEFT).
④
After finishing tracing, enter bridge size.
⑤
The pattern will be displayed on the LCD
screen and the data will be transmitted to
the edger automatically.
Excelon EZ Operator’s Manual
5.2 Blocker
Blocker Screen
Lens adaptor position
Blocking guideline
Blocking
①
Insert the Lens Adapter into the
Lens
Adapter
Setter
(Pay
attention on the direction).
②
Mark the lens at its optical center
using Lensmeter.
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Excelon EZ Operator’s Manual
③
Place the marked Lens over the
LCD screen.
④
Move the lens according to the
guideline on the LCD screen.
⑤
Turn the Switch Lever to place
the Lens Adapter Setter over the
Lens and press it to complete
the blocking job.
Excelon EZ Operator’s Manual
29
! NOTE
• Adjusting the lens position
All marking points of the lens must located in horizontal guideline and the
center of the marking point must meet the vertical guideline.
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Excelon EZ Operator’s Manual
Active Blocking vs Passive Blocking
There are two methods for blocking. Active blocking is to locate the Lens Adapter to
the optical center of the lens. On the other hand, Passive blocking is to locate the
Lens Adapter to the center of the frame which is called ‘Boxing center’.
Active blocking is much easier than Passive blocking for blocking. However,
active blocking has several limitations, and also it could make the less qualified
output in special cases. The following table compares active blocking and passive
blocking and summarizes the advantages and disadvantages of them. As it says, if
the optical center is far from the frame center, active blocking could make a little bit
poor qualified output. So, in this case, passive blocking are recommended.
Comparison with active blocking and passtive blocking
Active Blocking
Blocking
Passive Blocking
Geometrical Center of Frame
Optical Center of Lens
User
Just following the Marking Spot of
Cannot using the Marking
Convenience
Lensmeter
Spot of Lensmeter.
Minimum
There can be additional limitations
Edging Size
because of PD, OH(=Optical Height)
No additional limitation
Lens
B l oc k
Edging Quality
Eccentric Edging
Centric Edging
of Beveling
Block
Grinding Wheel
Lens
Excelon EZ Operator’s Manual
31
! NOTE
• Excelon EZ adopts Passive blocking as a default.
• According to the blocking method, Excelon EZ calculates blocking position and
display guideline on the LCD screen automatically.
• User only place the lens to the guideline on the LCD screen regardless of the
blocking method.
• Do not force too much on the Switch Lever for blocking. Otherwise, it may
scratch or damage the Lens or LCD.
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Excelon EZ Operator’s Manual
5.3 Edger
Main Display & Control Panel
Main Display
[F1] ~ [F6]
Function Button
[MENU]
Menu Selection
Option Control Button
[LOAD] : Load data
[BLOCK] : Transmit data to the Blocker
[R/L] : Toggle lens side
[-] : Decrease value
[+] : Increase value
[DOWN] : Select next item
Excelon EZ Operator’s Manual
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Edging Control Panel
[CLAMP]
Clamping
[START]
[STOP]
Start Edging Process
!
Stop Edging Process
[RETOUCH]
Start Retouching
NOTE
• [-]/[+] button used as Lens Position button while edging.
• Be sure that Lens Position Button only works during Roughing process. It is
useful to adjust the lens position if the lens exceeds the wheel range because
of the thickness.
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Excelon EZ Operator’s Manual
5.4 Edging Process
5.4.1 Main Screen
All the processes can be completed on one-page display.
Center of the main screen shows frame shape in actual measurement. Frame
information displayed on top of the screen. And right side of screen shows layout
option values. Bottom buttons of the screen is for changing options.
Press the function button([F1]~[F6]) to change the layout or edging option. And value
of the option can be changed by [-] / [+] button.
Edging Side
Frame Curve
Frame Type
Minimum
Lens size
Frame Fitting
Job Number
Bridge Size
PD type & Value
OH type & value
Bevel Position
Edging Size
Blocking Mode/
Fragile Mode
Option Icon
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35
5.4.2 Layout & Edging Options
Layout & Edging options displayed in the bottom button area. Most frequently used
options are located in main option bar and remains are located in sub option bar.
Option bar can be toggled by [MENU] button(Main <-> Sub).
To change the option, press the function([F1]~[F6]) button.
Main Options
[F1]
[F2]
[F3]
[F4]
[F5]
[F6]
[F1]
Far vision
Near vision(Bi-focal)
Near vision (Bi-focal blend lens)
[F2]
Binocular PD
Monocular PD
[F3]
FPD-based OH (Delta-Y)
Box OH
Mix OH
[F4]
Plastic
Polycarbonate
Hi-index
Glass
Trivex
[F5]
Beveling
Flat edging + Polishing
Flat edging
[F6]
Front side (%)
Front side (mm)
Rear side (mm)
Basecurve
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Excelon EZ Operator’s Manual
Sub Options
[F1]
[F2]
[F3]
[F4]
[F5]
[F6]
[F1]
Boxing Center
Optical Center
Normal Edging
Fragile Mode
[F2]
[F3]
Clamp Pressure
Min
Low
Normal
High
Max
Sample Frame
Circle
Pentagon
[F4]
Edging Size
[F5]
Retouch Size
Internal Data
Square
[F6]
Near vision enlargement
Diameter enlargement
Ellipse
Vertical enlargement
Axis rotation
Horizontal enlargement
Excelon EZ Operator’s Manual
37
5.4.3 Starting a New Job & Loading a Job
Starting a New Job
When the edger receives data from the tracer, new job is started. Job number
assigned in reqular sequence and displayed on top of the LCD screen(#001). Frame
data displayed on the center of the screen in actual measurement. Layout and
edging option applied from the user-defined configuration value in Menu mode.
Loading a Job
In the middle of designing lens if the edger receives new data from the tracer, new
data saved in the internal memory temporalily. And * icon displayed on the LCD
screen(#004
*). Now new data is in the waiting state.
Press the [LOAD] button to load new data from the memory.
Example)
Current job is #004.
New data received and saved in the
internal memory.
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Excelon EZ Operator’s Manual
Press [Load] button to load new data.
New data loaded and job number #005
assigned.
!
NOTE
• In the middle of edging process, edger didn’t receive new data from the tracer
for preventing a falling-off in edging quality.
• Excelon EZ couldn’t handle more than one job. If new job started, the previous
job deleted permanantly.
• If many data received, Excelon EZ saves only one data which received
late.
Excelon EZ Operator’s Manual
39
5.4.4 Loading an Internal Data
Internal data used for testing the edger. Total 5 data(Square, Ellipse, Sample frame,
Circle, Pentagon) are saved in the memory
Press the [MENU] button to change
option bar.
Press the [F5] button to select internal
data.
Press the [LOAD] button to load internal
data.
If the data loaded, job number assigned
like normal tracing data and new job
started.
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Excelon EZ Operator’s Manual
5.4.5 Toggle Lens Side
Press the [R/L] button to toggle lens side.
Right Side
Left Side
The side icon will be changed if the edging process is finished.
Before edging
Edging completed
Exchange R/L data
When you trace pattern, if you select wrong lens side you can exchange it easily.
If you press the [R/L] button for 2 seconds, the following message will be shown and
then the traced pattern side will be switched.
Before
After
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41
5.4.6 Layout Grid
Press the [MENU] button and the [DOWN] button together to display grids. Using this
grid ruler, you can identify the dimension of each elements such as the size of frame,
the distance from the far vision center to the near vision center and the size of near
vision area and so on. And also you can change the interval of the grid by pressing
the [-] button or [+] button with [MENU] button pressed.
.
!
NOTE
• Grid interval shown on top of the frame screen.
• The distance between grids may different from actual distance because of
LCD resolution.
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Excelon EZ Operator’s Manual
5.4.7 Digital Pattern
Digital Pattern modifies the lens shape in left/right, top/bottom as well as
circumference
and optimizes the fitting challenge for rimless.
Press the [MENU] button to change
option bar.
Press the [F6] button to select digital
pattern.
Press the [-] button or [+] button to
change value.
The digital pattern applied frame
shown after a few seconds(User can
change the delay time in the Menu
mode).
New frame shape displayed with
black color and original frame shape
displayed with light red color.
Excelon EZ Operator’s Manual
!
43
NOTE
• For the half-framed lens or the rimless lens, the digital pattern provides the
convenient reformation. The redesign of the frame shape could be done easily
using the digital pattern.
• For the bi-focal lens or the progressive, the digital pattern makes the near vision
area included within the frame. Sometimes too small frame shape might cut out
the near vision area. In this case, the digital pattern provides the enlargement of
the frame shape.
• If you get the tracing data with tilted axis of Pattern (Demo Lens) or if you want
to change the axis of rimless frame, the axis rotation (
will be very much convenient for the Layout Job.
) of Digital Pattern
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Excelon EZ Operator’s Manual
5.4.8 Safety Check
The following two safety checking is executed before start edging process.
z
Lens Adapter interference
z
PD eccentricity (for optical center mode)
If there is any problem while executing the safety check, warning messages will be
displayed. According to the guides of these warning message, you can correct easily
the problem. The followings are the meaning and the solution guide of these warning
messages.
Lens Adaptor interference
Lens is smaller than the lens adaptor. Use digital pattern
to enlarge frame shape.
Use Small Lens Adaptor
Lens is smaller than the normal lens adaptor. Use small
lens adaptor to start Edging process.
(This warning message displayed when user turn on the
“Use Small Lens Adaptor” switch in the Menu mode)
Use Boxing Center Mode (PD eccentricity)
This message displayed only in optical center mode when
blocking position is a little bit one sided.
To improve edging quality, change blocking mode to
boxing center.
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45
5.4.9 Start Edging Process
After selecting all the options, press the [START] button to execute the lens edging
process. Edging progress screen will be displayed on LCD for the convenience.
On the edging progress screen, current edging step, detail of the edging step, edging
position, bevel position and lens thickness displayed in real-time.
Press [STOP] button to cancel the lens edging process.
Edging Step Icon
Edging Position
Size Information
Detail of Edging Step
Bevel Position, Lens Thickness
!
CAUTION
• To prevent the distortion of axis, you should put stickers for blocking of
hydrophobic lenses. Stickers are provided by lens manufacturers. Otherwise,
we do not guarantee the quality of the stickers.
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Excelon EZ Operator’s Manual
5.4.10 Retouching
If you need the size adjustment after finishing the lens edging, change the retouch
size value. Be sure that retouch will be only executed after finishing the lens edging.
After finshing the lens edging, retouch size
icon selected automatically.
Use [-]/[+] buttons to adjust retouch size
value.
And then press the [RETOUCH] button to
start retouching(Do not confuse [RETOUCH]
button with [START] button).
!
NOTE
• Be sure not to remove the lens adapter to retouching.
• In case the operator made an error not to activate polishing, the operator can
execute polishing by way of pressing the polishing button.
• If the operator change the options other than polishing, retouch feature will be
disabled.
• The recommended retouch size will be 1/3 of the length shown as (a).
(a)
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47
5.4.11 Data Sync
To prevent discrepancy of frame information between the edger and the frame reader,
frame information is synchronized in real-time.
If the operator changes a option in the edger, the same option in the tracer changed
automatically and vice versa.
The oprator changes Delta-Y value to -3.8 in the edger, then Delta-Y value in the
tracer changed to -3.8 automatically.
!
NOTE
• If the operator change the frame shape(for example digital pattern), the
operator must transmit changed data manually.
• In the edger, press the [BLOCK] button to transmit data to the tracer when
digital pattern used or pattern data exchanged.
• In the tracer, press the [SEND] button to transmit data to the edger when
pattern data exchanged.
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Excelon EZ Operator’s Manual
5.4.12 Summary of the Edging Process
Tracing (Frame Reader)
①
Place the frame between the upper grippers
and the lower grippers.
②
Press the [START] button and then select
the frame material.
③
④
After finishing the tracing, enter bridge size.
Check the frame shape and then setup PD
and OH value(frame information trasmited to
the edger automatically).
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49
Layout (Edger)
⑤
Start new job with the data received from the
tracer.
⑥
⑦
Change the PD and OH values if needed.
Press
the
[F4]
button
to
select
lens
material(plastic, polycarbonate, hi-index, glass,
trivex).
⑧
Press
the
[F5]
button
to
select
edging
method(beveling, flat edging with polishing, flat
edging).
⑨
In case of beveling, Press the [F6] button to
select bevel position.
⑩
After finishing all actions, compare frame
information of the edger to the frame reader &
blocker.
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Excelon EZ Operator’s Manual
Operation Tips
• According to the Edging Options, Beveling position can be selected
independently.
☞
Ratio (%) from the Front side of the lens
☞
Distance (mm) from the Front side of the lens
☞
☞
Distance (mm) from the Rear side of the lens
Adjust the position according to the Lens Base Curve and the Minimum
Thickness (0~10)
• The value of the edging options affects the final output as followings :
50%
30%
[ Ratio(%) mode
from the front side ]
• Like the above picture, if the operator use ratio(%) mode from the Front side
about a so thin lens, the machining of the thinnest part could be dangerous.
50%
[ Distance(mm) mode
from the front side ]
1.6mm
1.6mm
• Using the distance(mm) mode from the front side, the operator can designate
the specific distance, However, if the thickness of the thin area is less than the
Excelon EZ Operator’s Manual
51
double of the designated value, the machine internally forces it to be machined
by the 50% of the thickness at the thin position.
!
z
NOTE
Frame Material, Lens Material and Lens Thickness may affect the quality of
Lens Fitting. If needed, execute the Size Adjustment in advance.
Frequently
used Adjustment Value can be stored at “Frame Fitting” in “size Adjustment”.
(Refer to section 6.3.1)
1
9
9
1
Base
Curve
Base
Base
[Base curve mode]
Curve
Curve
(-) lens
(+) lens
• In the base curve mode, base curves of (+) lenses and (-) lenses exist the
opposite side of each of them. In this mode, the bevel or grooving line always
passes the mid of the thinnest area which is located at the midst zone of (-)
lenses and is located at the edged zone of (+) lens. And much bigger position
value makes the curve closer to the base curve.
• Be sure to carry out the Edging Process in Fragile Mode in case the
lens may be broken or the axis may be tilted during the edging
process.
• Polishing is not available for the Glass Lens. Be sure the material of lens is
matched with the job options selected in the display before starting Edging
Process.
• Be sure to use the new Tape or Sticker and erase the wet from the Lens
surface.
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Excelon EZ Operator’s Manual
Blocking (Blocker)
⑪
Mark the lens at its optical center using
Lensmeter.
⑫
Place the marked lens over the LCD screen.
And then adjust lens position according to the
guideline on the LCD screen.
⑬
Turn the Switch Lever to place the Lens
Adapter Setter over the lens and press it to
complete the blocking job.
Edging (Edger)
⑭
⑮
Place the blocked lens to the edging room.
Press the [START] button to start Edging
Process.
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53
5.4.13 Using Bi-focal Lens
Layout (Edger)
①
Press the [F1] button to change Bi-focal mode.
②
Adjust near vision area size.
③
Press the [F2] button until the PD type option
icon changed to near PD and then change PD
value.
④
Press the [F3] button to change OH type and
then change the OH value.
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Excelon EZ Operator’s Manual
Blocking (Blocker)
⑤
Bi-focal guidline displayed on the frame
reader LCD screen,
⑥
⑦
Place the Bi-focal lens over the LCD screen.
Adjust near vision position according to the
guidline.
⑧
Press Lens Setter to blocking.
Excelon EZ Operator’s Manual
!
NOTE
• In case of executing the options for Bi-Focal(Near Vision)
(Near Vision)
55
and Bland Lens
, Near Vision Shape will be displayed on the LCD screen. If
you input the diameter, you can see the frame shape similar to the actual lens
shape and check the interference.
• The exact meaning of the mix height and the box height is as following:
Y
Mix Height
Box Height
• It is so important to measure the optical height of the patient precisely when
edging a progressive lens. Sometimes, too short optical height might cut out the
near vision area.
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Excelon EZ Operator’s Manual
6. User Defined Options
6.1 Configuration of Frame Reader & Blocker
Press the [MENU] button for 2 seconds to enter menu mode.
Menu Icon
+ : sub menu item
* : excutable item
. : input item
[F1]
[F1]
[F3]
[F4]
[F5]
[F2]
[F3] [F4]
[F5]
Move up level
Move cursor down
Move cursor up
Execute selected item or change value
6.1.1 Basic configuration
• Language : choose lanaguage
• beep : use beep or not
Excelon EZ Operator’s Manual
• Auto find frame groove : use automatic groove finding feature or not
• reverse screen : black <-> white
• minimum input step : setup step value
• Bridge size : default value of bridge size (mm)
• Default Delta-Y : default value of Delta-Y (mm)
• Default PD : default value of PD (mm)
!
NOTE
• How to change the value
-
Select menu item to change and then press the [F5] button.
-
Select new value(Press the [F3] or [F4] button).
-
And then press the [F5] button to enter new value
57
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Excelon EZ Operator’s Manual
6.2 Configuration of Edger
Press the [MENU] button for 2 seconds to enter menu mode.
Menu Icon
+ : sub menu item
* : excutable item
o : group item
. : input item
[F1]
[F2]
[F3]
[F4]
[F5]
[F6]
[F1]
Move cursor down
[F2]
Move cursor up
[F3]
Page down
[F4]
Page up
[F5]
Move up level
[F6]
Show sub menu items or execute selected item
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59
6.2.1 System information & Basic Configuration
• Language : choose lanaguage
• Edging room window watchdog : setup response type of edging room window
open
Off : no reaction.
Warning Message : show warning message
Stop : stop the edging process
Warning + stop : show warning messages and stop the edging
process
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Excelon EZ Operator’s Manual
6.2.2 Frame Fitting
You can adjust fitting size by frame type.
-
Master Size is applied to a final output
regardless of lens material.
-
Frame fitting is applied to each of lens
material.
Setup procedure
① Trace the frame data with Frame Reader.
② Execute the Edging Process with Mid-Index Lens (low diopter lens preferred) and
carry out the Fitting with the edged lens.
③ In case the edged lens is bigger than the frame, adjust the value to ‘-’ (minus).
In case the edged lens is smaller than the frame, adjust the value to ‘+’ (plus).
(Based on the Lens Diameter)
☞ Using the Master Size Adjustment, the operator can set up the adjustment
value for all frame materials simultaneously.
☞ In case the frame tracing is executed after selecting the frame material in
the Menu of Frame Reader, the recommended value of fitting adjustment
will be displayed on the screen(top right).
☞ Remember that these adjusted values are applied in diameter.
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61
6.2.3 Layout Default
•
Vision Mode :
Far vision (Single focus)
Near vision (Bi-focal)
Near vision (Bi-focal blending Lens)
•
Blocking Mode : Default blocking method
Boxing Center (Passive Blocking)
Optical Center (Active Blocking)
•
Bridge size : Default bridge size value
•
PD type : Default PD type
Binocular PD
Monocular PD
•
PD value : Default PD value
•
OH type : Choose the initial style for OH(=Optical Height)
Delta Y : OH based on FPD(=Frame Pupil Distance)
Boxed Height : OH based on the lowest point of Frame
Mixed Height : OH based on the intersection with the frame and
the vertical line of the optical center
•
OH value : Default OH value
•
Bi-focal lens size : Default value of bi-focal lens size
•
Bi-focal Offset : Default value of blocking position for bi-focal lens
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Excelon EZ Operator’s Manual
6.2.4 Edging Default
•
Default side : Default edging side (Right or Left)
•
Lens material : Default lens material
Plastic
Polycarbonate
Hi-Index
Glass
Trivex
•
Edging type : Default edging type
Beveling
Flat Edging with Polishing
Flat Edging
•
Bevel position type : Default bevel position
% (Ratio from the front side of lens)
FRONT mm (Distance from the front side of the lens)
REAR mm (Distance from the rear side of the lens)
Base curve (Adjust the position according to the lens base
curve)
•
Bevel position value : default position value for each of bevel position type
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63
6.2.5 Configure Safety Check Parameters
Setup the parameter of the safety check feature.
• Safety check : use safety check feature or not
• Safety check interval : default value of test interval (seconds)
• Safety check speed : setup test speed (leave as default value, default
value is 1)
• Use small lens adaptor : use small lens adaptor or not
• Lens adaptor margin (bevel) : margin parameter for bevel edging (mm)
• Lens adaptor margin (rimless) : margin parameter for flat edging (mm)
• Eccentricity : standard value of determining eccentricity (mm)
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Excelon EZ Operator’s Manual
6.2.6 GUI Customize
Setup the interface of the GUI screen in detail.
• Input step : setup step value (mm)
• Increase/Decrease minimum value : use minimum step value or not
• Separate R/L OH : apply OH value only to selected side or not
• Check password once : check password once or not
• Show original frame : show original frame shape when digitial pattern
used
• Blocking both sides : sending both sides data when blocking
• Show boxing center blocking offset : display blocking offset for Excelon
manual blocker
• Disable blocking warning message : didn’t show blocking warning message
• Refresh screen immediately : screen redrawn whenever layout option
changed
• Screen refresh delay : default delay time of screen refresh (seconds)
• Digital pattern delay time : default delay time of digital pattern
feature (seconds)
• Wheel check interval(minutes) : default value of test of wheel counter
(minutes)
• Screen saver wait(minutes) : default value of screen saver interval
(minutes)
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65
• Check input value : use value range check feature or not
• Edger<->Tracer job sync : use job sync feature or not
• Job sync interval(seconds) : default interval value of job sync feature
(seconds)
• Disable down key at last menu item : Lock [DOWN] key at last menu item
• Show menu input range : show range of the menu item value
• Show menu input step : show step value of the menu item
• Max digital pattern width : Maximum width of digital-patterned lens (mm)
• Max digital pattern height : Maximum height of digital-patterned lens
(mm)
• Use beep : use beep or not
• Beep settings : setup beep options in detail
• Screen adjustment : adjustment LCD screen position
!
NOTE
• There are many options in the edger menu not described in this manual.
• Be sure to only change options described in this manual.
• Others, it may cause malfunction of the product.
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7. System Maintenance
7.1 Frame Reader & Blocker Calibration
Execute Automatic Calibration for Frame Reader & Blocker in the followings.
• The traced data seems to show the error in the Size and Axis
• The Frame Reader seems not to work properly
• Blocking position seems to incorrect
Frame Calibration
Standard Frame
Procedures for frame calibration
①
Place standard frame to tracer.
②
Enter menu mode by pressing the
[MENU] button for 2 seconds.
③
Select “User Mode”.
④
Select “Calibration”.
⑤
Select “Frame Calibration”.
⑥
Then follow instructions displayed on the
LCD.
!
NOTE
• The result of Automatic Calibration will be automatically memorized.
• Be sure to check the related information before executing the calibration work
because you cannot get back the machine to the previous status. .
• During the calibration, [STOP] button stops and aborts processing job.
Excelon EZ Operator’s Manual
Pattern Calibration
Procedures for pattern calibration
①
Place standard pattern to tracer.
②
Enter menu mode by pressing the
[MENU] button for 2 seconds.
③
Select “User Mode”.
⑦
Select “Calibration”.
④
Select “Patter Calibration”.
⑤
Then follow instructions displayed on
the LCD.
Standard Pattern
67
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Excelon EZ Operator’s Manual
Blocking Position Calibration
Procedures for blocking position calibration
①
Enter menu mode by pressing the
[MENU] button for 2 seconds.
②
Select “User Mode”.
③
Select “Calibration”.
④
Select “Blocking Position Calibration”.
⑤
Press the function([F1]~[F5]) button to
move the cross line.
⑥
The cross line must located in center of
the blocker.
\
!
NOTE
• Place lens adaptor with LEAP tape to the lens adaptor setter and then turn the
switch lever to place the lens adaptor setter over the center of the LCD and the
push down the switch lever.
• Through the small hole of the lens adaptor, you can easily adjust cross line to
the center position of the blocker.
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69
7.2 Edger Calibration
Two kinds of calibration can be done with standard edging JIG. Those are Size
Calibration and Feeler Calibration.
Follow the below instruction to go into Calibration display.
①
Enter
menu
mode
by
pressing the [MENU] button
for 2 seconds.
②
Select “Engineer Mode”.
③
Select “Calibration”.
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Excelon EZ Operator’s Manual
Size Calibration
Procedures for size calibration
① Replace
Lens
adaptor
holder with Standard JIG.
② Press the [F1] button to
start size calibration.
③ After calibration, press the
[F1] button to save or [F2]
button to discard.
Feeler Calibration
Same as above size calibration procedure except step ②.
Press the [F2] button to start feeler calibration.
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71
7.3 Edger Diagnosis
④
Enter menu mode by pressing
the
[MENU]
button
for
2
seconds.
⑤
Select “Test Mode”.
⑥
Select “Edger Test”.
⑦
Press
the
function
button([F1]~[F6]) to test.
Main screen displays all sensor status of the edger. Press the function button and
check the sensor status.
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Excelon EZ Operator’s Manual
7.4 Wheel Dressing
⑧
Enter
menu
mode
by
pressing the [MENU] button
for 2 seconds.
⑨
Select “Test Mode”.
⑩
Select “Wheel Dressing”.
Wheel Dressing is useful to maintain the wheel performance by way of removing the
lens debris stick to the wheel.
①
Press the [F1] button to start wheel dressing.
②
Wheel rotate for 5 seconds.
③
Rubbing the appropriate Dressing Stick to the Wheel softly
(Dressing Sticks are provided as standard accessory in the toolbox)
• Dressing Stick for Finishing Wheel : WA320
• Dressing Stick for Polishing Wheel : WA1000
• Dressing Stick for Glass Roughing Wheel : WA320
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!
73
NOTE
• It is recommended to carry out Wheel Dressing after 1,500 ~ 2,000 Edging Jobs
in order to maintain the Wheel performance. (It may vary depending on the
Edging Condition)
!
WARNING
• Be sure that any part of human body or clothing is not interfered with the edging
wheel during the Wheel Dressing.
hurt.
Otherwise, the person may be seriously
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Excelon EZ Operator’s Manual
7.5 Wheel Usage Information
①
Enter
menu
pressing
mode
the
by
[MENU]
button for 2 seconds.
②
Select “Statistics”.
③
Select “Wheel Statistics”.
④
Select item to clear.
⑤
Press the [STOP] button to
clear wheel counter.
!
NOTE
• Edged Lens Counter is only used to control the warning message of wheel
replacement and has nothing to do with the statistic information of the edged
lens.
• The Edger can be started without the warning message of wheel replacement
by way of reset the counter(recommended to clear counter after the wheel
replacement).
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75
7.6 Maintenance Tips
▪ Wheel Replacement
It is recommended to keep the replacement cycle of Wheel in order to maintain
the Edging Performance.
• Replacement Cycle :
7,000 ~ 8,000 pieces of Lens edged
Be sure to replace the Finishing Wheel and Polishing Wheel at the same
time.
▪
Regular Maintenance
It is recommended to keep the regular maintenance cycle in order to maintain the
Edging Performance.
Be sure to carry out the regular maintenance by the
service technician of Huvitz or the technician authorized by Huvitz.
•
▪
Regular Maintenance Cycle :
1,500 ~ 2,000 pieces of Lens edged
Fuse Replacement
Be sure to check the Fuse Specification for the replacement job.
•
Edger : 250V 10A . Frame Reader : 250V 3.15A . blocker : 250V 0.5A
!
NOTE
• Be sure to use the appropriate Fuse. Otherwise it may damage the product or
cause the fire.
▪
Fuse Replacement in Edger and Frame Reader
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Excelon EZ Operator’s Manual
Standard Accessory
Operator’s Manual ············································································ 1
Lens Adapter (Large) ········································································ 3
Lens Adapter (Small) ···········································································5
Lens Adapter Holder (Large) ··································································1
Lens Adapter Holder (Small) ··································································1
LEAP-III Tape (500 Pads) ······································································1
Lens Adapter Remover ·········································································1
Standard Frame (for Frame Reader Calibration) ············································1
Standard Pattern (for Frame Reader Calibration) ·············································1
Pattern Holder ·····················································································1
Dressing Stick (Polishing Wheel) ································································1
Dressing Stick (Finishing Wheel) ································································1
Dressing Stick (Glass Roughing Wheel) ························································1
Feeler Tip (Left) ····················································································1
Feeler Tip (Right) ··················································································1
Edger Calibration Jig ··············································································1
Fuse(10A) ··························································································2
Fuse(5A) ····························································································2
Fuse(3.15A) ·························································································2
Wrench Set ··························································································1
Carriage Fixing Bracket············································································ 1
Feeler Fixing Bracket ··············································································1
Water Drain Hose ··················································································1
Water Supply Hose ················································································1
Water Drain Hose Fixing Clip ····································································1
Power Cable (Edger) ············································································ 1
Power Cable (Frame Reader & Blocker) ························································1
9-pin Dsub Serial Cable (Crossed) ···························································· 1
Option
Water Supply System
Water Tank························································································1
Water Tank Carrier ·················································································1
Strainer·························································································· 1
Pump 1····························································································1
Pump 2··········································································· 1
Edger Table···········································································1
Excelon EZ Operator’s Manual
Specification
Edger
Edging System
Auto
Edging Mode
Beveling
Flat Edging
Polishing
Lens Material
Plastic, Glass, Polycarbonate, Hi-lndex, Trivex®
Edging Size
Maximum 90mm
Minimum 18mm
Weight
50 kg
Power Supply
AC 100/220V, 50/60Hz
Power Consumption
1200W(Maximum)
Dimension
570(W) x 540(D) x 360(H) mm
Others
User friendly display with TFT Color LCD
Frame Reader & Blocker
Dimension
280(W) x 300(D) x 230(H) mm
Tracing System
3D / Monocular
Weight
8 kg
Power Supply
AC 110/220V, 50/60Hz
Power Consumption
42W(Maximum)
Others
User friendly display with LCD(Black & White)
77
78
Excelon EZ Operator’s Manual
Drawings of System
Edger
Excelon EZ Operator’s Manual
Frame Reader & Blocker
79
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