SANYO LCD-32XR8DA, LCD-42XR8DA LCD TV Service manual
Below you will find brief information for LCD TV LCD-32XR8DA, LCD TV LCD-42XR8DA. This service manual covers various aspects of the LCD TV models, including safety precautions, alignment instructions, working principle analysis, block diagram, IC block diagram, wiring diagram, troubleshooting guide, schematic diagram, and appendix with assembly list and exploded view. It is intended for service personnel only and provides guidance on troubleshooting and repair, including steps for entering the factory menu, performing ADC correction and white balance adjustment, checking the performance of different input sources such as AV/S-Video, YPbPr, VGA, and HDMI, and procedures for software upgrading.
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SERVICE MANUAL
LCD TV
FILE NO.
LCD-32XR8DA
1 682 344 39: CCIR DVB-T
LCD-42XR8DA
1 682 344 40: CCIR DVB-T
REFERENCE No.:SM0915037
CONTENTS
Safety precautions………………………………………………………………………..…
1
Working principle analysis of the unit……………………………….………….………….
11
IC block diagram………………………………………………………………………..……
13
Wiring diagram ……………………………………………………………………………. 18
Troubleshooting guide ………………………………………………………………..……
19
Schematic diagram…………………………………………………………………………
24
APPENDIX-A: Assembly list
APPENDIX-B: Exploded View
Attention:
This service manual is only for service personnel to take reference with. Before servicing please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will; b) Be sure to use anti static electric iron; c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in protecting yourself and the machine when testing the system in the course of normal operation or right after the power is switched off. Please do not touch the circuit or the metal part of the module that is in operation mode. Relevant operation is possible only one minute after the power is switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom, laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into the module, be sure to cut the power off immediately and do not move anything on the module lest it should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at once. Likewise, if the screen is not working after the power is on or in the course of operation, the power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the power is off because in this case relatively high voltage still remains in the capacitor of the driving circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don’t subject the LCD components to bending, twisting or extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s necessary to pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or moving the set please take care not to touch or scratch them. Once they are damaged the screen
1
would be unable to work and no way to get it repaired.
If the connection wires, connections or components fixed by the thermotropic glue need to disengage when service, please soak the thermotropic glue into the alcohol and then pull them out in case of dagmage.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to prevent the temperature and humidity from exceeding the limits as specified in the manual. For prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one place. The ambient conditions are tabulated as follows:
Temperature Scope for operation 0 ~ +50
o
C
Scope for storage -20 ~ +60 o
C
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain in the picture for a period of time (several minutes). But when operating it please avoid displaying still picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
2
Alignment instructions
1. Test equipment
VG-848 (YPbPr,VGA signal generator)
VG-849 (HDMI signal generator)
CA210 (white balancer)
2. Power test
Connect data processing board, power board and IR board according the wiring diagram, connect the power and press “standby” button to turn on the TV. a) Test the pin voltage of X802, the data is shown in table1:
Table1 voltage data of X802
X802 Pin1 2 3 4 5, 6 7, 8 9 10 11
Voltage 8.55~9.45V 0 4.85~5.35V 0 11.4~12.6V 0 4.85~5.35V 0 >2.5 b) Test the pin voltage of XV01, the data is shown in table2:
Table2 voltage data of XV01
XV01 Pin1, 2 3, 4, 5
Voltage 23.8~25.2V c) Test the pin voltage of X101, the data is shown in table3:
Table3 voltage data of X101
X101 Pin1
0
2
Voltage 31.4~32.6V 0
3. Alignment flow-chart
The alignment flow-chart is shown as fig-1
Check if DDC, HDCP KEY, FLASH are written
Combined test for general assembly
White balance adjustment
Connect to the center signal source and check each function of TV (station leaking, analog control, etc.) check the output of earphone and speaker.
3
Input AV/SVIDEO/SCART signal and check the function
Input HD signal and check the function of YPbPr
Input VGA signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.
Input HDMI signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.
Preset ex-factory
Check the accessories and packing
Fig-1 adjustment flow-chart
4. Adjustment instruction
4.1 Unit adjustments
4.1.1Connect all the boards according to wiring diagram, then power on and observe the display.
4.1.2 Method for entering factory menu: a) Press “SOURCE”, “2”, “5”, ”8” and “0” in turn to enter factory menu; b) Press “CH+” and “CH-” to move the cursor to the adjustment page of the level one factory menu, then press ”OK” to enter; c) Press “CH+” and “CH-” to move the cursor up and down; d) Press “VOL-” and “VOL+” to adjust the item when the cursor move to a certain adjust item; e) Press “MENU” to exit to the previous factory menu; f) Press “EXIT” to exit the factory menu at any situation; g) Press “OK” to enter the sub factory menu; h) ADC ADJUST, ADC correction of VGA, Component channel; i) W/B ADJUST, white balance adjustment; j) POWER Mode, set the turn-on modes. Standby---standby when power on; Mem---memory;
ForceOn---power on; ForceOn can be used for aging; set the “power mode” to “Standby” when preset ex-factory unless the client appointed it; k) ISP Mode, ON---soft upgrading through VGA port with ISP device, OFF---DDC function of VGA; the setting will not be memory and will be “OFF” when power on again; l) REST ALL, initialization of the factory and user data; after this item is confirm, the unit will restart and display the guiding image. m) Factory Data Reset, factory data initialization (including white balance adjustment, ADC correction and other adjusted data); n) Factory Channel Preset, preset the factory channel; please connect to the center signal source when operating; the present digital frequency is CH28 (529.5MHz), CH33 (564.5MHz) for
Australia and CH45 (666MHz) for UK, if the signal changes, perform “DTV manual search” in
4
“Channel” menu and the operation needs 15s or so. o) MST Debug, the default is OFF. OFF---RS-232 should match the design criterion; ON--- it should be convenient for using exploitation tool to adjust. The setting will not be memory and will be “OFF” when power on again; p) Backlight: adjust the backlight brightness, adjust the data and test the voltage of X804 pin2
(PWM), let the voltage to be the corresponding PWM voltage which the brightness is maximum.
It will be preset and doesn’t need adjust. q) SSC Adjust, adjust the frequency spectrum expand, it will be preset and doesn’t need adjust. r) AUDIO Curve, adjust the sound curve, it will be preset and doesn’t need adjust. s) Picture Mode, set the picture values of each channel. Normally, they are preset and needn’t adjust. t) There is data in EEPROM after software upgrade, please perform Reset All before the first adjustment.
4.2 ADC correction
4.2.1ADC correction in VGA channel a) Switch to VGA channel. b) Press” SOURCE”, then press “2, 5, 8, 0” in turn to enter the level one factory menu. c) Move the cursor to “ADC ADJUST” and press OK to enter the sub-menu. d) Input VGA signal (VG-848 Timing:856(1024x768/60Hz), Pattern:920 Gray 8 step(H)). Move the cursor to “mode”, press CH+ and CH- to select “RGB”, move the cursor to “AUTO ADC” and press OK to adjust automatically till complete.
4.2.2 ADC correction in YPbPr channel a) Switch to YPbPr channel. b) Press” SOURCE”, then press “2, 5, 8, 0” in turn to enter the level one factory menu. c) Move the cursor to “ADC ADJUST” and press OK to enter the sub-menu. d) Input YPbPr signal (VG-848 Timing:978(483P), Pattern:984 SMPTE Color Bar). Move the cursor to “mode”, press CH+ and CH- to select “YPbPr(HD)”, move the cursor to “AUTO ADC” and press ENTER to adjust automatically till complete. e) Input YPbPr signal (VG-848 Timing:978(483P), Pattern:984 SMPTE Color Bar). Move the cursor to “mode”, press CH+ and CH- to select “YPbPr(SD)”, move the cursor to “AUTO ADC” and press ENTER to adjust automatically till complete.
4.3 White balance adjustment
The default of color temperature of COOL is 12000K and the coordinate is (272, 278); color temperature of NORMAL is 9300K and the coordinate is (285,293), color temperature of WARM is
6500K and the coordinate is (313,329).
4.3.1 Adjustment steps
Before the white balance adjustment, please let the unit working at least 30 minutes and at a stable situation, use BBY channel of the white balancer CA-210. a) Switch to HDMI channel; b) Press” SOURCE”, then press “2, 5, 8, 0” in turn to enter the level one factory menu. c) Move the cursor to “W/B ADJUST” and press OK to enter the sub-menu. d) Input DVI/HDMI signal 1024X768/60Hz 16 step Gray (Timing:856, Pattern:921). Move the cursor to “MODE”, press CH+ and CH- to select “HDMI” or other HDMI channel, move the cursor to “TEMPERTURE” and press CH+ and CH- to select “COOL”. e) Fix G GAIN, adjust R GAIN, B GAIN and let the color coordinate of the fourteenth scale be
5
(272,278). f) Fix G OFFSET, adjust R OFFSET, B OFFSET and let the color coordinate of the third scale be
(272,278). g) When adjusting, please keep the color temperature of high light to be X=272±5, Y=278±5 and the low light to be X=272±8, Y=278±8. h) Move the cursor to “COPY ALL” and copy the data to the other channels. i) Check if the color temperatures of NORMAL and WARM are up to the mustard (low light acceptable error:±8, high light acceptable error:±5), if not, adjust R-GAIN/ B-GAIN/ R-OFF/
B-OFF. j) Check the color temperature of COOL, NORMAL and WARM of other channels (ANALOGTV,
DVB-T, Video, YPbPr,VGA), if they are not up to the mustard then adjust and store the data separately. k) The reference of adjustment rule is below:
B gun: lower B gun to increase X, Y coordinate data, while raise B gun to decrease the data.
R gun: raise R gun to increase X coordinate data, while lower R gun to decrease the data; (R gun adjustment will affect X and Lv slightly).
G gun: raise G gun to increase Y coordinate data, while lower G gun to decrease the data; (G gun adjustment will affect Y and Lv greatly).
5. Performance check
5.1 TV function
Connect RF to the center signal source, enter Channel menu → auto search, check if there are channels be skipped, check if the picture and speaker are normal.
5.2 AV/S-Video terminals
Input AV/S-Video signal, check if the picture and sound are normal.
5.3 YPbPr/YcbCr terminal
Input YUV signal (VG848 signal generator), separately input the YUV signals listed in table4 and check if the display and sound are normal at any situation (power on, channel switch and format convert, etc.)
Table4 YUV signal format
No. Resolution
H-frequecny
(kHz)
1 720X480 15.734
4 720X480 31.469
V-frequecny
(kHz)
60
59.94
50
60
59.94
50
Point clock pulse frequecny (MHz)
13.5
13.5
13.5
27
27
27
Note
480i(NTSC)
480i(NTSC)
576i(PAL)
9 1280X720 37.5
10 1920X1080 33.75
11 1920X1080 33.75
12 1920X1080 28.125
59.94
60
50
59.94
60
50
74.18
74.25
74.25
74.25
74.25
74.25
720p(59p)
720p(60p)
720p(50p)
1080i(59i)
1080i(60i)
1080i(50i)
6
13 1920X1080 67.5
14 1920X1080 67.5
15 1920X1080 56.25
59.94
60
50
148.35
148.5
148.5
1080p(59p)
1080p(60p)
1080p(50p)
16 1920X1080 -
17 1920X1080 -
23.94/24 -
25 -
-
-
18 1920X1080 - 29.97/30 - -
5.4 VGA terminal
Input VGA signal (VG848 signal generator), separately input the signals listed in table5 and check the display and sound. If the image is deflection of the Horizontal and vertical, select
Picture->Screen->Auto Adjusting to perform auto-correct.
Table5 VGA signal format
No. Resolution
H-frequecny
(kHz)
3 640X480 37.861
4 640X480 37.5
5 800X600 35.156
6 800X600 37.879
V-frequecny (kHz)
59.94
70.086
72.809
75
56.25
60.317
Point clock pulse frequecny (MHz)
25.175
28.322
31.5
31.5
36
40
Note
IBM
IBM
VESA
VESA
VESA
VESA
7 800X600 48.077
8 800X600 46.875
9 1024X768 48.363
10 1024X768 56.476
11 1024X768 60.023
12 1152X864 67.5
13 1280X960 60
72.188
75
60.004
70.069
75.029
75
60
50
49.5
65
75
78.75
108
108
VESA
VESA
VESA
VESA
VESA
VESA
VESA
14 1280X1024 63.98
15 1280X1024 80
60.02
75
60
60
60
108
135
-
-
85.5
VESA
SXGA
-
-
-
5.5 HDMI terminal
Input HDMI signal (VG849 signal generator), separately input the signals listed in table4 and table5 and check the display and sound (32KHz, 44.1KHz, 48KHz) at any situation (power on, channel switch and format convert, etc.)
5.6 other functions check a) Check the turn on/turn off timer, sleep timer, picture/sound mode, OSD, stereo and digital sound port, etc. b) Check the digital program, if Audio Only is normal. c) Check MHEG function of the digital program for UK unit. d) Check if “CI: Common Interface” is normal. e) Check logical channel number (LCN) for Australia.
7
f) Check logical channel number (LCN) for France, UK and Italy. g) Check OTA function for Australia special custom.
6. Presetting before ex-factory
Enter user menu LOCK page, select “Restore Factory Default” to preset the ex-factory. a) Clear the program information. b) Clear VCHIP, parental control, etc. c) Set the default data of user menu. d) Set Menu Language to English. e) Set Power on Mode to Off.
7. Software instruction
Table6 software instruction
No. Code No. Type Function Method written before paste
Yes
N810 5272532003 EN25B32-100HIP FLASH
N807 5272404002 AT24C04
Yes
Written with device like ALL11, write-protect, refer to note1.
Written with device like ALL11
NA03 5272402002 AT24C02
NA04 5272402002 AT24C02
Yes
Yes
NA08 5272402002 AT24C02
(Australia only)
N107 5272421002 AT24LC21A
Yes
Note1: write-protect setting: enter ALL-100 interface, select Config and press “config setting”, set
Protect to “All Protect”, select “config” when writing. The “write-protect” will be set again when
ALL-100 program restart.
Note2: software writing and upgrade method with ISP writing-device
(1) Main board upgrade: connect a four-pin wire of the ISP writing-device to Debug port(X806) on the main board; Unit upgrade: connect VGA ports of the ISP writing-device and the main board, enter factory menu and set “ISP Mode” to “ON”.
(2) Using Mstar writing-tool on line, click “Connect” menu, if it displays “Device EN25B32“ as shown in fig2, the connection is success, if it fails, select “EN25B52” of “Device” manually and press “Connect” again.
8
Fig2 Device EN25B52 successful connection
(3) Click “Read” and select the file written (MERGE.bin for example) as shown in fig3.
Fig3 the written file
(4) Click “Auto”, select “All chip” , “program” and other items as shown if fig4.
Fig4 selected items
(5) Press “Run” in fig4 to begin writing and there are two steps: Erase and Program.
(6) If the process of writing succeeds, it will display “Pass” near “Run” as shown in fig5.
9
Fig5
(7) Repeat step 2) and 5) to write the program to the other units without exit the ISP interface.
Note3: software writing and upgrade method with USB port
(1) Make sure the USB device is formatted as FAT32.
(2) Copy the program named Merge.bin to USB device.
(3) Insert the USB device to USB port of the unit, power on and select RF-ATV channel, begin
USB upgrade after OSD disappear. It will display blue when read the data from USB device, while display red when write Flash. The flash must be pull out when display red. It will flicker in red and blue if the process of writing is abnormal.
(4) The method are not applicable to all the USB devices, try another one if a certain USB device is inapplicable.
10
Working principle analysis of the unit
1. PAL/SECAM signal flow:
Antenna reception PAL/SECAM signal will be send to tuner TDA1616, which contains frequency turning, HF and IF amplifier circuit and is controlled by master control IC MSD109 (comprises CPU) through I2C bus. The analog IF signal via intermediate frequency amplifying, video SAW filter
K3953 and audio SAW filter K9656 to input to analog demodulate IC (IF) R2A10406NP, after demodulating and output standard video signal TV-CVBS and sound IF signal (SIF).
TV-CVBS will send to the master control IC MSD109 to video decode, deinterlace and scale, then output LVDS level drive for panel display.
The sound IF (SIF) will be fed into MSD109, after demodulating, pre-amplifying, bass adjusting and volume control, the sound signal will separate into L/R channels and input to earphone amplifier
BH3547F amplifying, then output two ways. One way will be sent to earphone, another will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.
2. DVB-T signal flow:
Antenna reception DVB-T signal will be sent to tuner TDA1616, after frequency tuning, HF amplification, IF amplification and SAW FILTER, output IF signal to demodulation chip CE6353, via
QAM demodulation, fed to MSD109 for information source decoding in the format of standard serial
TS stream.
HD video signal via decoding to A/D conversion and OSD superposition, at last output LVDS drive level for panel display.
HD audio signal via decoder built-in MSD109, resumed to multi- channel sound of Dolby AC-3. The audio signal will be sent to back end to perform bass adjustment and volume control, then it will separate into L/R channels and input to earphone amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier
R2A15112FP amplifying then sent to speaker.
3. AV/SV signal flow
SV signal and the first path AV signal switch automatically via S-terminal socket, the signal and the second path AV signal will be fed to MSD109 to perform video decode, deinterlace and scale, then output LVDS drive level for panel display.
Audio signal from AV/SV via matched resistance is fed to external audio switch HEF4052 to switch, then it is directly sent to MSD109 to bass adjust and volume control, the sound will separate into L/R channels and input to earphone amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.
4. PC/YPrPb signal flow
PC and the second path YPbPr signal are switched via external switcher PI5V330, then the signal and the first path YPbPr signal will be sent to MSD109 A/D conversion, output R/G/B of 24 bit to back end module to digital decode, image scale and OSD superposition, then send to LVDS level drive for panel display.
Sound signal of PC/YPrPb via matched resistance and a-c couple are sent to MSD109 to bass adjust and volume control, the sound will separate into L/R channels and input to earphone
11
amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.
5. HDMI signal flow
Three HDMI video signals via switcher PS321 are directly fed to the master control IC MSD109 to digital decode, image scale and OSD superposition, then output LVDS drive level for panel display.
HDMI audio signal via decoder built-in MSD109 is fed to back end to bass adjust and volume control, the sound will separate into L/R channels and input to earphone amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.
Block diagram
12
IC block diagram
1. MSD109CL
Twin-turbo 8051 MCU
Supports multi-path TS stream input
Two paths TS stream output, integrated switch selection
Supports both serial and parallel TS stream input
Maximum TS data rate is 104Mbps for serial or 13MB/sec for parallel
MPEG-2 audio decoder
MPEG-1, MPEG-2 (Layer I/II) and Dolby1 Digital(AC-3) audio decoder
MPEG-4 decoder
NTSC/PAL/SECAM video decoder
Supports NTSC-M, NTSC-J, NTSC-4.43, PAL (B,D,G,H,M,N,I,), and SECAM
Multi-standard sound processor
Supports BTSC/A2/EIA-J demodulation in NTSC and A2/NICAM/FM/AM demodulation in PAL
Supports MTS Mode MONO/STEREO/SAP in BTSC/EIA-J and MONO/STEREO/DUAL in
A2/NICAM
Digital Audio Interface
Analog RGB Compliant/YUV input Ports
Two analog ports support up to 1080P
Supports PC RGB input up to SXGA@75Hz
Supports HDTV RGB/YPbPr/YCbCr
Supports Composite Sync and SOG (Sync-on-Green) separator
Automatic color calibration
DVI/HDCP/HDMI input ports
Supports up to 225MHz @ 1080P 60Hz with 12-bit deep-color resolution
High-bandwidth Digital Content Protection (HDCP) 1.1 compliant receiver
High Definition Multimedia Interface (HDMI) 1.3 compliant receiver with CEC (Consumer
Electronics Control) support
Video Processing & Conversion
3-D motion adaptive video de-interlacers with edge-oriented adaptive algorithm for smooth low-angle edges
Automatic 3:2 pull-down & 2:2 pull-down detection and recovery
10-bit internal data processing
3-D video noise reduction
Output Interface
Supports up to 10-bit dual LVDS full-HD (1920 x 1080) panel interface
Video output port
Supports CVBS/S-video bypass output
Built-in video encoder for encoding digital video into CVBS output
Miscellaneous
Supports DVB-CI port conditional receiver
USB 2.0 port can be connected to the external equipment for software upgrading
13
2. CE6353
The chip comprises 8MHz bandwidth SAW and supports demodulation of 6MHz, 7MHz and 8MHz,
2K/8K carrier and supports both serial and parallel TS stream output.
3. R2A10406NP
*VIF frequency corresponds to 38.9MHz.
*SIF frequency corresponds to M/N,B/G,I,D/K and SECAM L,L'.
*I2CBUS control.
14
4. PS321
The chip supports both I2C control and I/O control mode; supports both internal and external EDIT.
5. R2A15112FP
15
6. TDA1616
16
17
Wiring diagram
18
Trouble shooting
1. Fault clearance
Before servicing please check to find the possible causes of the troubles according to the table below.
1.1 Antenna (signal):
Picture is out of focus or jumping
Fringe in picture
Picture is interfered by stripe shaped bright spots
There appear streaks or light color on the screen
Bad status in signal receiving
Poor signal
Check if there are failures with the electrical connector or the antenna.
Check if the antenna is properly connected.
Check if the antenna is correctly oriented.
Maybe there is electric wave reflected from hilltop or building.
Possibly due to interference from automobile, train, high voltage transmission line, neon lamp etc.
Maybe there is interference between antenna and power supply line. Please try to separate them in a longer distance.
Maybe the shielded-layer of signal wire is not connected properly to the connector.
Check if interfered by other equipment and if interfered possibly by the equipment like transmitting antenna, non-professional radio station and cellular phone.
1.2 TV set:
Unable to switch the power on
No picture and sound
Check to see if the power plug has been inserted properly into the socket.
Check to see if the power supply of liquid crystal TV has been switched on. (As can be indicated by the red LED at the front of the TV set)
See if it’s receiving the signal that is transmitted from other source than the station
Check if it’s connected to the wrong terminal or if the input mode is correct.
Check if the signal cable connection between video frequency source and the liquid crystal TV set is correct.
Deterioration of color phase or color tone
Screen position or size is not proper
Check if all the picture setups have been corrected.
Check is the screen position and size is correctly set up.
Picture is twisted and deformed Check to see if the picture-frame ratio is properly set up.
Picture color changed or colorless Check the “Component” or “RGB” settings of the liquid
19
Picture too bright and there is distortion in the brightest area
Picture is whitish or too bright in the darkest area of the picture
No picture or signal produced from the displayer if “XXX in search” appears.
There appears an indication -
“outside the receivable scope)
Remote control cannot work properly
No picture and sound, but only hash.
Blur picture
No sound
When playing VHS picture search tape, there are lines at the top or bottom of the picture. crystal TV set and make proper adjustment according to the signal types.
Check if the contrast setting is too high.
Possibly the output quality of DVD broadcaster is set too high.
It maybe also due to improper terminal connection of the video frequency signal in a certain position of the system.
Check if the setting for the brightness is too high
Possibly the brightness grade of DVD player
(broadcaster) is set too high.
Check if the cable is disconnected.
Check if it’s connected to the proper terminal or if the input mode is correct.
Check if the TV set can receive input signal. The signal is not correctly identified and VGA format is beyond the specified scope.
Check if the batteries are installed in the reverse order.
Check if the battery is effective.
Check the distance or angle from the monitor.
Check if there is any obstruct between the remote control and the TV set.
Check if the remote control signal- receiving window is exposed to strong fluorescence.
Check if the antenna cable is correctly connected, or if it has received the video signal correctly.
Check if the antenna cable is correctly connected.
Of if it has received the right video signal.
Check if the “mute” audio frequency setting is selected.
Check if the sound volume is set to minimum.
Make sure the earphone is not connected.
Check if the cable connection is loose.
When being played or in pause VHS picture search tape sometimes can’t provide stable picture, which may lead to incorrect display of the liquid crystal TV, In this case please press “auto” key on the remote control so as to enable the liquid crystal TV set to recheck the signal and then to display correct picture signal
20
2. Troubleshooting guide
2.1. No raster
Turn-on power supply, check if the red indicator is light in the STANDBY? no yes
Check if 5VSTB of X802 9# on main board is normal? no
Check STANDBY circuit of power supply board no
Press POWER button on the unit or sensor control and check the indicator. blue
Check if the PIN3 of X804 on main board is high-level? yes
Check power board and back light board
Check the backlight control circuit on the main board red
Check if the PIN11 of X802 on main board is high-level? yes
Check power supply board
21
2.2. Backlight, but no picture
Check if the unit button and remote control yes operation? no no
Does display OSD menu on screen when press menu button? yes no
Enter factory-menu, initialization EEPROM, then turn off the TV, turn on again, display picture? yes
Replace main board
Adjust main board again yes
Check if all channels have no signal? no
Replace main board
22
2.3 Picture, but no sound
Check if NV02 pin4, yes
5, 32, 33 are 24V? no
Check 24V power supply of power board and the path between XV03 and
NV02 on main board
Check if NV02 pin10, 27 are high voltage? no
If NS01 pin126, 148 are low voltage?
Check the path between NS01 pin
126,148 and
NV02 pin10, 27 no yes
Replace NS01
Is there sound in earphone? no
Is there sound when touch CV04, CV05 with probe?
Check earphone amplify circuit yes yes
Replace
NV02
Check the audio output circuit of the main IC
23
data process
data process
data process
data process
data process
data process
data process
data process
32" power
42" power
IR, key
APPENDIX-A: Main assembly LCD-32XR8DA
NAME NO.
MAIN COMPONENT AND IT'S NO.
Data processing board XI6HE0286910
NS01
N101
NJ01
NA5
NV02
MSD109CL (5270109001)
R2A10406NP (5271040601)
CE6353 (5276353001)
PS321TQF (5270321001)
R2A15112FP (5271511201)
IR board
XI6HU0310910
Key board
Power board
XI6HU0310510
XI6HU0212010
XI6010J01701 RC-J17-0A
Remote control
Panel XI520325207 CLAA320WF01U
LCD-32XR8DA
7
6
5
4
3
2
1
9
8
PART LIST
LCD-32XR8DA ver.
1.0
REF.No
PARTS No.
1
DESCRIPION
XI5QG32L207A
Front cabinet
2
3
4
5
6
7
8
9
10
11
Panel
XI6HE0286910
XI6HU0310510
Data processing board
Key board
XI5HG32WH02C
Back cabinet
1
1
1
XI6170658070
Speaker 1
XI6151077750
Stand 1
XI6HU0212010
Power board 1
XI6HU0310910
XI5944032600
IR board
User manual
1
1
XI6010J01701
Remote control 1
Q'TY REMARK
1
1
CPT CLAA320WF01U
• Only the parts in above list are used for repairing.
•
Other parts except the above parts can't be supplied.
APPENDIX-A: Main assembly LCD-42XR8DA
NAME NO.
Data processing board
XI6HE0086910
MAIN COMPONENT AND IT'S NO.
NS01
N101
NJ01
NA5
NV02
MSD109CL (5270109001)
R2A10406NP (5271040601)
CE6353 (5276353001)
PS321TQF (5270321001)
R2A15112FP (5271511201)
IR board
Key board
XI6HU0310910
XI6HU0230510
XI6FN0132010
Power board
Remote control
Panel
XI6010J01701
XI5203428504
RC-J17-0A
V420H1-L11
LCD-42XR8DA
Part list
LCD-32XR8DA Ver. 2.0
Ref No. Parts No. Description Original
Country
Remark
BOARD
CHINA
BACK CHINA
CHINA
CHINA
USER CHINA
CHINA
CHINA
Remark: 1. Which Back light board you need, plz judge by following DIAGRAM.
2.Which panel do you need, plz judge by the following unit SN:
Serial No. Range Qty Panel
8010BL32XR8DA12001-8010BL32XR8DA16000 4000 XI5203325209
8010BL32XR8DA00001-8010BL32XR8DA12000 12000 XI5203325209
8011SL32XR80A0001-8011SL32XR80A0126 126 XI5203325209
• Only the parts in above list are used for repairing.
• Other parts except the above parts can’t be supplied.
• The unit price is just the reference price.
June/2008
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Key Features
- Safety precautions
- Alignment instructions
- Troubleshooting guide
- Schematic diagram
- Assembly list
- Exploded View
- Software upgrading
- ADC correction
- White balance adjustment
- Performance check