SANYO LCD-32XR8DA, LCD-42XR8DA LCD TV Service manual

SANYO LCD-32XR8DA, LCD-42XR8DA LCD TV Service manual

Below you will find brief information for LCD TV LCD-32XR8DA, LCD TV LCD-42XR8DA. This service manual covers various aspects of the LCD TV models, including safety precautions, alignment instructions, working principle analysis, block diagram, IC block diagram, wiring diagram, troubleshooting guide, schematic diagram, and appendix with assembly list and exploded view. It is intended for service personnel only and provides guidance on troubleshooting and repair, including steps for entering the factory menu, performing ADC correction and white balance adjustment, checking the performance of different input sources such as AV/S-Video, YPbPr, VGA, and HDMI, and procedures for software upgrading.

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SANYO LCD TV LCD-32XR8DA, LCD TV LCD-42XR8DA Service Manual | Manualzz

SERVICE MANUAL

LCD TV

FILE NO.

LCD-32XR8DA

1 682 344 39: CCIR DVB-T

LCD-42XR8DA

1 682 344 40: CCIR DVB-T

REFERENCE No.:SM0915037

CONTENTS

Safety precautions………………………………………………………………………..…

1

Working principle analysis of the unit……………………………….………….………….

11

IC block diagram………………………………………………………………………..……

13

Wiring diagram ……………………………………………………………………………. 18

Troubleshooting guide ………………………………………………………………..……

19

Schematic diagram…………………………………………………………………………

24

APPENDIX-A: Assembly list

APPENDIX-B: Exploded View

Attention:

This service manual is only for service personnel to take reference with. Before servicing please read the following points carefully.

Safety precautions

1. Instructions

Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will; b) Be sure to use anti static electric iron; c) It’s a must for the welder to wear anti static gloves.

Please refer to the detailed list before replacing components that have special safety requirements.

Do not change the specs and type at will.

2. Points for attention in servicing of LCD

2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to use the screen of the original model for replacement.

2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in protecting yourself and the machine when testing the system in the course of normal operation or right after the power is switched off. Please do not touch the circuit or the metal part of the module that is in operation mode. Relevant operation is possible only one minute after the power is switched off.

2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or damage to the set.

2.4 Never operate the set or do any installation work in bad environment such as wet bathroom, laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.

Otherwise bad effect will result.

2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into the module, be sure to cut the power off immediately and do not move anything on the module lest it should cause fire or electric shock due to contact with the high voltage or short circuit.

2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at once. Likewise, if the screen is not working after the power is on or in the course of operation, the power must be cut off immediately and no more operation is allowed under the same condition.

2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the power is off because in this case relatively high voltage still remains in the capacitor of the driving circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.

2.8 When operating or installing LCD please don’t subject the LCD components to bending, twisting or extrusion, collision lest mishap should result.

2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s necessary to pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and ensure full grounding for all the parts that have to be grounded.

2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or moving the set please take care not to touch or scratch them. Once they are damaged the screen

1

would be unable to work and no way to get it repaired.

If the connection wires, connections or components fixed by the thermotropic glue need to disengage when service, please soak the thermotropic glue into the alcohol and then pull them out in case of dagmage.

2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case before the transportation or handling.

2.12 For the storage make sure to put it in a place where the environment can be controlled so as to prevent the temperature and humidity from exceeding the limits as specified in the manual. For prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one place. The ambient conditions are tabulated as follows:

Temperature Scope for operation 0 ~ +50

o

C

Scope for storage -20 ~ +60 o

C

Humidity Scope for operation 20% ~ 85%

Scope for storage 10% ~ 90%

2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain in the picture for a period of time (several minutes). But when operating it please avoid displaying still picture in high brightness for a long time.

3. Points for attention during installation

3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.

3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.

3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between the screen and the glass will affect the receiving and viewing effect

3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and insulation please take care to keep it in intactness so as to avoid hidden trouble.

3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.

2

Alignment instructions

1. Test equipment

VG-848 (YPbPr,VGA signal generator)

VG-849 (HDMI signal generator)

CA210 (white balancer)

2. Power test

Connect data processing board, power board and IR board according the wiring diagram, connect the power and press “standby” button to turn on the TV. a) Test the pin voltage of X802, the data is shown in table1:

Table1 voltage data of X802

X802 Pin1 2 3 4 5, 6 7, 8 9 10 11

Voltage 8.55~9.45V 0 4.85~5.35V 0 11.4~12.6V 0 4.85~5.35V 0 >2.5 b) Test the pin voltage of XV01, the data is shown in table2:

Table2 voltage data of XV01

XV01 Pin1, 2 3, 4, 5

Voltage 23.8~25.2V c) Test the pin voltage of X101, the data is shown in table3:

Table3 voltage data of X101

X101 Pin1

0

2

Voltage 31.4~32.6V 0

3. Alignment flow-chart

The alignment flow-chart is shown as fig-1

Check if DDC, HDCP KEY, FLASH are written

Combined test for general assembly

White balance adjustment

Connect to the center signal source and check each function of TV (station leaking, analog control, etc.) check the output of earphone and speaker.

3

Input AV/SVIDEO/SCART signal and check the function

Input HD signal and check the function of YPbPr

Input VGA signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.

Input HDMI signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.

Preset ex-factory

Check the accessories and packing

Fig-1 adjustment flow-chart

4. Adjustment instruction

4.1 Unit adjustments

4.1.1Connect all the boards according to wiring diagram, then power on and observe the display.

4.1.2 Method for entering factory menu: a) Press “SOURCE”, “2”, “5”, ”8” and “0” in turn to enter factory menu; b) Press “CH+” and “CH-” to move the cursor to the adjustment page of the level one factory menu, then press ”OK” to enter; c) Press “CH+” and “CH-” to move the cursor up and down; d) Press “VOL-” and “VOL+” to adjust the item when the cursor move to a certain adjust item; e) Press “MENU” to exit to the previous factory menu; f) Press “EXIT” to exit the factory menu at any situation; g) Press “OK” to enter the sub factory menu; h) ADC ADJUST, ADC correction of VGA, Component channel; i) W/B ADJUST, white balance adjustment; j) POWER Mode, set the turn-on modes. Standby---standby when power on; Mem---memory;

ForceOn---power on; ForceOn can be used for aging; set the “power mode” to “Standby” when preset ex-factory unless the client appointed it; k) ISP Mode, ON---soft upgrading through VGA port with ISP device, OFF---DDC function of VGA; the setting will not be memory and will be “OFF” when power on again; l) REST ALL, initialization of the factory and user data; after this item is confirm, the unit will restart and display the guiding image. m) Factory Data Reset, factory data initialization (including white balance adjustment, ADC correction and other adjusted data); n) Factory Channel Preset, preset the factory channel; please connect to the center signal source when operating; the present digital frequency is CH28 (529.5MHz), CH33 (564.5MHz) for

Australia and CH45 (666MHz) for UK, if the signal changes, perform “DTV manual search” in

4

“Channel” menu and the operation needs 15s or so. o) MST Debug, the default is OFF. OFF---RS-232 should match the design criterion; ON--- it should be convenient for using exploitation tool to adjust. The setting will not be memory and will be “OFF” when power on again; p) Backlight: adjust the backlight brightness, adjust the data and test the voltage of X804 pin2

(PWM), let the voltage to be the corresponding PWM voltage which the brightness is maximum.

It will be preset and doesn’t need adjust. q) SSC Adjust, adjust the frequency spectrum expand, it will be preset and doesn’t need adjust. r) AUDIO Curve, adjust the sound curve, it will be preset and doesn’t need adjust. s) Picture Mode, set the picture values of each channel. Normally, they are preset and needn’t adjust. t) There is data in EEPROM after software upgrade, please perform Reset All before the first adjustment.

4.2 ADC correction

4.2.1ADC correction in VGA channel a) Switch to VGA channel. b) Press” SOURCE”, then press “2, 5, 8, 0” in turn to enter the level one factory menu. c) Move the cursor to “ADC ADJUST” and press OK to enter the sub-menu. d) Input VGA signal (VG-848 Timing:856(1024x768/60Hz), Pattern:920 Gray 8 step(H)). Move the cursor to “mode”, press CH+ and CH- to select “RGB”, move the cursor to “AUTO ADC” and press OK to adjust automatically till complete.

4.2.2 ADC correction in YPbPr channel a) Switch to YPbPr channel. b) Press” SOURCE”, then press “2, 5, 8, 0” in turn to enter the level one factory menu. c) Move the cursor to “ADC ADJUST” and press OK to enter the sub-menu. d) Input YPbPr signal (VG-848 Timing:978(483P), Pattern:984 SMPTE Color Bar). Move the cursor to “mode”, press CH+ and CH- to select “YPbPr(HD)”, move the cursor to “AUTO ADC” and press ENTER to adjust automatically till complete. e) Input YPbPr signal (VG-848 Timing:978(483P), Pattern:984 SMPTE Color Bar). Move the cursor to “mode”, press CH+ and CH- to select “YPbPr(SD)”, move the cursor to “AUTO ADC” and press ENTER to adjust automatically till complete.

4.3 White balance adjustment

The default of color temperature of COOL is 12000K and the coordinate is (272, 278); color temperature of NORMAL is 9300K and the coordinate is (285,293), color temperature of WARM is

6500K and the coordinate is (313,329).

4.3.1 Adjustment steps

Before the white balance adjustment, please let the unit working at least 30 minutes and at a stable situation, use BBY channel of the white balancer CA-210. a) Switch to HDMI channel; b) Press” SOURCE”, then press “2, 5, 8, 0” in turn to enter the level one factory menu. c) Move the cursor to “W/B ADJUST” and press OK to enter the sub-menu. d) Input DVI/HDMI signal 1024X768/60Hz 16 step Gray (Timing:856, Pattern:921). Move the cursor to “MODE”, press CH+ and CH- to select “HDMI” or other HDMI channel, move the cursor to “TEMPERTURE” and press CH+ and CH- to select “COOL”. e) Fix G GAIN, adjust R GAIN, B GAIN and let the color coordinate of the fourteenth scale be

5

(272,278). f) Fix G OFFSET, adjust R OFFSET, B OFFSET and let the color coordinate of the third scale be

(272,278). g) When adjusting, please keep the color temperature of high light to be X=272±5, Y=278±5 and the low light to be X=272±8, Y=278±8. h) Move the cursor to “COPY ALL” and copy the data to the other channels. i) Check if the color temperatures of NORMAL and WARM are up to the mustard (low light acceptable error:±8, high light acceptable error:±5), if not, adjust R-GAIN/ B-GAIN/ R-OFF/

B-OFF. j) Check the color temperature of COOL, NORMAL and WARM of other channels (ANALOGTV,

DVB-T, Video, YPbPr,VGA), if they are not up to the mustard then adjust and store the data separately. k) The reference of adjustment rule is below:

B gun: lower B gun to increase X, Y coordinate data, while raise B gun to decrease the data.

R gun: raise R gun to increase X coordinate data, while lower R gun to decrease the data; (R gun adjustment will affect X and Lv slightly).

G gun: raise G gun to increase Y coordinate data, while lower G gun to decrease the data; (G gun adjustment will affect Y and Lv greatly).

5. Performance check

5.1 TV function

Connect RF to the center signal source, enter Channel menu → auto search, check if there are channels be skipped, check if the picture and speaker are normal.

5.2 AV/S-Video terminals

Input AV/S-Video signal, check if the picture and sound are normal.

5.3 YPbPr/YcbCr terminal

Input YUV signal (VG848 signal generator), separately input the YUV signals listed in table4 and check if the display and sound are normal at any situation (power on, channel switch and format convert, etc.)

Table4 YUV signal format

No. Resolution

H-frequecny

(kHz)

1 720X480 15.734

4 720X480 31.469

V-frequecny

(kHz)

60

59.94

50

60

59.94

50

Point clock pulse frequecny (MHz)

13.5

13.5

13.5

27

27

27

Note

480i(NTSC)

480i(NTSC)

576i(PAL)

9 1280X720 37.5

10 1920X1080 33.75

11 1920X1080 33.75

12 1920X1080 28.125

59.94

60

50

59.94

60

50

74.18

74.25

74.25

74.25

74.25

74.25

720p(59p)

720p(60p)

720p(50p)

1080i(59i)

1080i(60i)

1080i(50i)

6

13 1920X1080 67.5

14 1920X1080 67.5

15 1920X1080 56.25

59.94

60

50

148.35

148.5

148.5

1080p(59p)

1080p(60p)

1080p(50p)

16 1920X1080 -

17 1920X1080 -

23.94/24 -

25 -

-

-

18 1920X1080 - 29.97/30 - -

5.4 VGA terminal

Input VGA signal (VG848 signal generator), separately input the signals listed in table5 and check the display and sound. If the image is deflection of the Horizontal and vertical, select

Picture->Screen->Auto Adjusting to perform auto-correct.

Table5 VGA signal format

No. Resolution

H-frequecny

(kHz)

3 640X480 37.861

4 640X480 37.5

5 800X600 35.156

6 800X600 37.879

V-frequecny (kHz)

59.94

70.086

72.809

75

56.25

60.317

Point clock pulse frequecny (MHz)

25.175

28.322

31.5

31.5

36

40

Note

IBM

IBM

VESA

VESA

VESA

VESA

7 800X600 48.077

8 800X600 46.875

9 1024X768 48.363

10 1024X768 56.476

11 1024X768 60.023

12 1152X864 67.5

13 1280X960 60

72.188

75

60.004

70.069

75.029

75

60

50

49.5

65

75

78.75

108

108

VESA

VESA

VESA

VESA

VESA

VESA

VESA

14 1280X1024 63.98

15 1280X1024 80

60.02

75

60

60

60

108

135

-

-

85.5

VESA

SXGA

-

-

-

5.5 HDMI terminal

Input HDMI signal (VG849 signal generator), separately input the signals listed in table4 and table5 and check the display and sound (32KHz, 44.1KHz, 48KHz) at any situation (power on, channel switch and format convert, etc.)

5.6 other functions check a) Check the turn on/turn off timer, sleep timer, picture/sound mode, OSD, stereo and digital sound port, etc. b) Check the digital program, if Audio Only is normal. c) Check MHEG function of the digital program for UK unit. d) Check if “CI: Common Interface” is normal. e) Check logical channel number (LCN) for Australia.

7

f) Check logical channel number (LCN) for France, UK and Italy. g) Check OTA function for Australia special custom.

6. Presetting before ex-factory

Enter user menu LOCK page, select “Restore Factory Default” to preset the ex-factory. a) Clear the program information. b) Clear VCHIP, parental control, etc. c) Set the default data of user menu. d) Set Menu Language to English. e) Set Power on Mode to Off.

7. Software instruction

Table6 software instruction

No. Code No. Type Function Method written before paste

Yes

N810 5272532003 EN25B32-100HIP FLASH

N807 5272404002 AT24C04

Yes

Written with device like ALL11, write-protect, refer to note1.

Written with device like ALL11

NA03 5272402002 AT24C02

NA04 5272402002 AT24C02

Yes

Yes

NA08 5272402002 AT24C02

(Australia only)

N107 5272421002 AT24LC21A

Yes

Note1: write-protect setting: enter ALL-100 interface, select Config and press “config setting”, set

Protect to “All Protect”, select “config” when writing. The “write-protect” will be set again when

ALL-100 program restart.

Note2: software writing and upgrade method with ISP writing-device

(1) Main board upgrade: connect a four-pin wire of the ISP writing-device to Debug port(X806) on the main board; Unit upgrade: connect VGA ports of the ISP writing-device and the main board, enter factory menu and set “ISP Mode” to “ON”.

(2) Using Mstar writing-tool on line, click “Connect” menu, if it displays “Device EN25B32“ as shown in fig2, the connection is success, if it fails, select “EN25B52” of “Device” manually and press “Connect” again.

8

Fig2 Device EN25B52 successful connection

(3) Click “Read” and select the file written (MERGE.bin for example) as shown in fig3.

Fig3 the written file

(4) Click “Auto”, select “All chip” , “program” and other items as shown if fig4.

Fig4 selected items

(5) Press “Run” in fig4 to begin writing and there are two steps: Erase and Program.

(6) If the process of writing succeeds, it will display “Pass” near “Run” as shown in fig5.

9

Fig5

(7) Repeat step 2) and 5) to write the program to the other units without exit the ISP interface.

Note3: software writing and upgrade method with USB port

(1) Make sure the USB device is formatted as FAT32.

(2) Copy the program named Merge.bin to USB device.

(3) Insert the USB device to USB port of the unit, power on and select RF-ATV channel, begin

USB upgrade after OSD disappear. It will display blue when read the data from USB device, while display red when write Flash. The flash must be pull out when display red. It will flicker in red and blue if the process of writing is abnormal.

(4) The method are not applicable to all the USB devices, try another one if a certain USB device is inapplicable.

10

Working principle analysis of the unit

1. PAL/SECAM signal flow:

Antenna reception PAL/SECAM signal will be send to tuner TDA1616, which contains frequency turning, HF and IF amplifier circuit and is controlled by master control IC MSD109 (comprises CPU) through I2C bus. The analog IF signal via intermediate frequency amplifying, video SAW filter

K3953 and audio SAW filter K9656 to input to analog demodulate IC (IF) R2A10406NP, after demodulating and output standard video signal TV-CVBS and sound IF signal (SIF).

TV-CVBS will send to the master control IC MSD109 to video decode, deinterlace and scale, then output LVDS level drive for panel display.

The sound IF (SIF) will be fed into MSD109, after demodulating, pre-amplifying, bass adjusting and volume control, the sound signal will separate into L/R channels and input to earphone amplifier

BH3547F amplifying, then output two ways. One way will be sent to earphone, another will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.

2. DVB-T signal flow:

Antenna reception DVB-T signal will be sent to tuner TDA1616, after frequency tuning, HF amplification, IF amplification and SAW FILTER, output IF signal to demodulation chip CE6353, via

QAM demodulation, fed to MSD109 for information source decoding in the format of standard serial

TS stream.

HD video signal via decoding to A/D conversion and OSD superposition, at last output LVDS drive level for panel display.

HD audio signal via decoder built-in MSD109, resumed to multi- channel sound of Dolby AC-3. The audio signal will be sent to back end to perform bass adjustment and volume control, then it will separate into L/R channels and input to earphone amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier

R2A15112FP amplifying then sent to speaker.

3. AV/SV signal flow

SV signal and the first path AV signal switch automatically via S-terminal socket, the signal and the second path AV signal will be fed to MSD109 to perform video decode, deinterlace and scale, then output LVDS drive level for panel display.

Audio signal from AV/SV via matched resistance is fed to external audio switch HEF4052 to switch, then it is directly sent to MSD109 to bass adjust and volume control, the sound will separate into L/R channels and input to earphone amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.

4. PC/YPrPb signal flow

PC and the second path YPbPr signal are switched via external switcher PI5V330, then the signal and the first path YPbPr signal will be sent to MSD109 A/D conversion, output R/G/B of 24 bit to back end module to digital decode, image scale and OSD superposition, then send to LVDS level drive for panel display.

Sound signal of PC/YPrPb via matched resistance and a-c couple are sent to MSD109 to bass adjust and volume control, the sound will separate into L/R channels and input to earphone

11

amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.

5. HDMI signal flow

Three HDMI video signals via switcher PS321 are directly fed to the master control IC MSD109 to digital decode, image scale and OSD superposition, then output LVDS drive level for panel display.

HDMI audio signal via decoder built-in MSD109 is fed to back end to bass adjust and volume control, the sound will separate into L/R channels and input to earphone amplifier BH3547F amplifying, then output two ways. One way will be sent to earphone, another way will be sent to digital sound amplifier R2A15112FP amplifying then sent to speaker.

Block diagram

12

IC block diagram

1. MSD109CL

Twin-turbo 8051 MCU

Supports multi-path TS stream input

Two paths TS stream output, integrated switch selection

Supports both serial and parallel TS stream input

Maximum TS data rate is 104Mbps for serial or 13MB/sec for parallel

MPEG-2 audio decoder

MPEG-1, MPEG-2 (Layer I/II) and Dolby1 Digital(AC-3) audio decoder

MPEG-4 decoder

NTSC/PAL/SECAM video decoder

Supports NTSC-M, NTSC-J, NTSC-4.43, PAL (B,D,G,H,M,N,I,), and SECAM

Multi-standard sound processor

Supports BTSC/A2/EIA-J demodulation in NTSC and A2/NICAM/FM/AM demodulation in PAL

Supports MTS Mode MONO/STEREO/SAP in BTSC/EIA-J and MONO/STEREO/DUAL in

A2/NICAM

Digital Audio Interface

Analog RGB Compliant/YUV input Ports

Two analog ports support up to 1080P

Supports PC RGB input up to SXGA@75Hz

Supports HDTV RGB/YPbPr/YCbCr

Supports Composite Sync and SOG (Sync-on-Green) separator

Automatic color calibration

DVI/HDCP/HDMI input ports

Supports up to 225MHz @ 1080P 60Hz with 12-bit deep-color resolution

High-bandwidth Digital Content Protection (HDCP) 1.1 compliant receiver

High Definition Multimedia Interface (HDMI) 1.3 compliant receiver with CEC (Consumer

Electronics Control) support

Video Processing & Conversion

3-D motion adaptive video de-interlacers with edge-oriented adaptive algorithm for smooth low-angle edges

Automatic 3:2 pull-down & 2:2 pull-down detection and recovery

10-bit internal data processing

3-D video noise reduction

Output Interface

Supports up to 10-bit dual LVDS full-HD (1920 x 1080) panel interface

Video output port

Supports CVBS/S-video bypass output

Built-in video encoder for encoding digital video into CVBS output

Miscellaneous

Supports DVB-CI port conditional receiver

USB 2.0 port can be connected to the external equipment for software upgrading

13

2. CE6353

The chip comprises 8MHz bandwidth SAW and supports demodulation of 6MHz, 7MHz and 8MHz,

2K/8K carrier and supports both serial and parallel TS stream output.

3. R2A10406NP

*VIF frequency corresponds to 38.9MHz.

*SIF frequency corresponds to M/N,B/G,I,D/K and SECAM L,L'.

*I2CBUS control.

14

4. PS321

The chip supports both I2C control and I/O control mode; supports both internal and external EDIT.

5. R2A15112FP

15

6. TDA1616

16

17

Wiring diagram

18

Trouble shooting

1. Fault clearance

Before servicing please check to find the possible causes of the troubles according to the table below.

1.1 Antenna (signal):

Picture is out of focus or jumping

Fringe in picture

Picture is interfered by stripe shaped bright spots

There appear streaks or light color on the screen

Bad status in signal receiving

Poor signal

Check if there are failures with the electrical connector or the antenna.

Check if the antenna is properly connected.

Check if the antenna is correctly oriented.

Maybe there is electric wave reflected from hilltop or building.

Possibly due to interference from automobile, train, high voltage transmission line, neon lamp etc.

Maybe there is interference between antenna and power supply line. Please try to separate them in a longer distance.

Maybe the shielded-layer of signal wire is not connected properly to the connector.

Check if interfered by other equipment and if interfered possibly by the equipment like transmitting antenna, non-professional radio station and cellular phone.

1.2 TV set:

Unable to switch the power on

No picture and sound

Check to see if the power plug has been inserted properly into the socket.

Check to see if the power supply of liquid crystal TV has been switched on. (As can be indicated by the red LED at the front of the TV set)

See if it’s receiving the signal that is transmitted from other source than the station

Check if it’s connected to the wrong terminal or if the input mode is correct.

Check if the signal cable connection between video frequency source and the liquid crystal TV set is correct.

Deterioration of color phase or color tone

Screen position or size is not proper

Check if all the picture setups have been corrected.

Check is the screen position and size is correctly set up.

Picture is twisted and deformed Check to see if the picture-frame ratio is properly set up.

Picture color changed or colorless Check the “Component” or “RGB” settings of the liquid

19

Picture too bright and there is distortion in the brightest area

Picture is whitish or too bright in the darkest area of the picture

No picture or signal produced from the displayer if “XXX in search” appears.

There appears an indication -

“outside the receivable scope)

Remote control cannot work properly

No picture and sound, but only hash.

Blur picture

No sound

When playing VHS picture search tape, there are lines at the top or bottom of the picture. crystal TV set and make proper adjustment according to the signal types.

Check if the contrast setting is too high.

Possibly the output quality of DVD broadcaster is set too high.

It maybe also due to improper terminal connection of the video frequency signal in a certain position of the system.

Check if the setting for the brightness is too high

Possibly the brightness grade of DVD player

(broadcaster) is set too high.

Check if the cable is disconnected.

Check if it’s connected to the proper terminal or if the input mode is correct.

Check if the TV set can receive input signal. The signal is not correctly identified and VGA format is beyond the specified scope.

Check if the batteries are installed in the reverse order.

Check if the battery is effective.

Check the distance or angle from the monitor.

Check if there is any obstruct between the remote control and the TV set.

Check if the remote control signal- receiving window is exposed to strong fluorescence.

Check if the antenna cable is correctly connected, or if it has received the video signal correctly.

Check if the antenna cable is correctly connected.

Of if it has received the right video signal.

Check if the “mute” audio frequency setting is selected.

Check if the sound volume is set to minimum.

Make sure the earphone is not connected.

Check if the cable connection is loose.

When being played or in pause VHS picture search tape sometimes can’t provide stable picture, which may lead to incorrect display of the liquid crystal TV, In this case please press “auto” key on the remote control so as to enable the liquid crystal TV set to recheck the signal and then to display correct picture signal

20

2. Troubleshooting guide

2.1. No raster

Turn-on power supply, check if the red indicator is light in the STANDBY? no yes

Check if 5VSTB of X802 9# on main board is normal? no

Check STANDBY circuit of power supply board no

Press POWER button on the unit or sensor control and check the indicator. blue

Check if the PIN3 of X804 on main board is high-level? yes

Check power board and back light board

Check the backlight control circuit on the main board red

Check if the PIN11 of X802 on main board is high-level? yes

Check power supply board

21

2.2. Backlight, but no picture

Check if the unit button and remote control yes operation? no no

Does display OSD menu on screen when press menu button? yes no

Enter factory-menu, initialization EEPROM, then turn off the TV, turn on again, display picture? yes

Replace main board

Adjust main board again yes

Check if all channels have no signal? no

Replace main board

22

2.3 Picture, but no sound

Check if NV02 pin4, yes

5, 32, 33 are 24V? no

Check 24V power supply of power board and the path between XV03 and

NV02 on main board

Check if NV02 pin10, 27 are high voltage? no

If NS01 pin126, 148 are low voltage?

Check the path between NS01 pin

126,148 and

NV02 pin10, 27 no yes

Replace NS01

Is there sound in earphone? no

Is there sound when touch CV04, CV05 with probe?

Check earphone amplify circuit yes yes

Replace

NV02

Check the audio output circuit of the main IC

23

data process

data process

data process

data process

data process

data process

data process

data process

32" power

42" power

IR, key

APPENDIX-A: Main assembly LCD-32XR8DA

NAME NO.

MAIN COMPONENT AND IT'S NO.

Data processing board XI6HE0286910

NS01

N101

NJ01

NA5

NV02

MSD109CL (5270109001)

R2A10406NP (5271040601)

CE6353 (5276353001)

PS321TQF (5270321001)

R2A15112FP (5271511201)

IR board

XI6HU0310910  

Key board

Power board

XI6HU0310510

XI6HU0212010  

 

XI6010J01701 RC-J17-0A

 

Remote control

Panel XI520325207 CLAA320WF01U

LCD-32XR8DA

7

6

5

4

3

2

1

9

8

 

PART LIST

LCD-32XR8DA ver.

1.0

REF.No

 

PARTS No.

DESCRIPION

XI5QG32L207A

 

Front cabinet

10 

 

11 

  Panel

XI6HE0286910

XI6HU0310510

 

Data processing board

Key board

XI5HG32WH02C

 

Back cabinet

XI6170658070

 

Speaker 1 

XI6151077750

 

Stand 1 

XI6HU0212010

 

Power board 1 

XI6HU0310910

 

XI5944032600

 

IR board

User manual

XI6010J01701

 

Remote control 1 

Q'TY REMARK

 

 

CPT CLAA320WF01U

 

 

 

 

 

 

 

 

 

 

• Only the parts in above list are used for repairing.

Other parts except the above parts can't be supplied.

APPENDIX-A: Main assembly LCD-42XR8DA

NAME NO.

Data processing board

XI6HE0086910

MAIN COMPONENT AND IT'S NO.

NS01

N101

NJ01

NA5

NV02

MSD109CL (5270109001)

R2A10406NP (5271040601)

CE6353 (5276353001)

PS321TQF (5270321001)

R2A15112FP (5271511201)

IR board

Key board

XI6HU0310910

XI6HU0230510

XI6FN0132010

Power board

Remote control

Panel

XI6010J01701

XI5203428504

RC-J17-0A

V420H1-L11

LCD-42XR8DA

Part list

LCD-32XR8DA Ver. 2.0

Ref No. Parts No. Description Original

Country

Remark

BOARD

CHINA

BACK CHINA

CHINA

CHINA

USER CHINA

CHINA

CHINA

Remark: 1. Which Back light board you need, plz judge by following DIAGRAM.

2.Which panel do you need, plz judge by the following unit SN:

Serial No. Range Qty Panel

8010BL32XR8DA12001-8010BL32XR8DA16000 4000 XI5203325209

8010BL32XR8DA00001-8010BL32XR8DA12000 12000 XI5203325209

8011SL32XR80A0001-8011SL32XR80A0126 126 XI5203325209

• Only the parts in above list are used for repairing. 

• Other parts except the above parts can’t be supplied. 

• The unit price is just the reference price. 

June/2008

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Key Features

  • Safety precautions
  • Alignment instructions
  • Troubleshooting guide
  • Schematic diagram
  • Assembly list
  • Exploded View
  • Software upgrading
  • ADC correction
  • White balance adjustment
  • Performance check

Frequently Answers and Questions

What are the safety precautions for servicing LCD TV?
Before servicing, switch off the power supply, use anti-static measures, and refer to the detailed list for components with special safety requirements.
How do I enter the factory menu?
Press "SOURCE", then press "2, 5, 8, 0" in turn to enter the level one factory menu.
How do I adjust the white balance?
Enter the "W/B ADJUST" sub-menu, input DVI/HDMI signal 1024X768/60Hz 16 step Gray, and adjust R GAIN, B GAIN, R OFFSET, and B OFFSET to achieve desired color temperature.
How do I perform ADC correction in the YPbPr channel?
Enter the "ADC ADJUST" sub-menu, input YPbPr signal, select "YPbPr(HD)" or "YPbPr(SD)", and press "AUTO ADC" to adjust automatically.
How do I check the performance of the HDMI terminal?
Input HDMI signal from signal generator, test different resolutions and sound formats at various situations (power on, channel switch, and format convert, etc.)

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