- Industrial & lab equipment
- Electrical equipment & supplies
- Power conditioning
- Service manual
- 202 Pages
Multiport Fuel Injection System Service manual
The Multiport Fuel Injection (MFI) System is a sophisticated system that provides precise fuel delivery to your engine. It uses sensors to monitor engine conditions and adjusts fuel injection timing and amount to optimize fuel efficiency and performance.
advertisement
Assistant Bot
Need help? Our chatbot has already read the manual and is ready to assist you. Feel free to ask any questions about the device, but providing details will make the conversation more productive.
13A-1
GROUP 13A
MULTIPORT FUEL
INJECTION (MFI)
CONTENTS
GENERAL INFORMATION . . . . . . . .
GENERAL SPECIFICATION(S). . . . .
SERVICE SPECIFICATION(S) . . . . .
SEALANT AND ADHESIVE. . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . . . .
MULTIPORT FUEL INJECTION (MFI)
DIAGNOSIS . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . . . . 13A-9
DIAGNOSTIC FUNCTION . . . . . . . . . . . . . 13A-9
FAIL-SAFE FUNCTION REFERENCE
TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A-40
DIAGNOSTIC TROUBLE CODE CHART . . 13A-44
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 13A-48
DIAGNOSTIC TROUBLE CODE
PROCEDURES. . . . . . . . . . . . . . . . . . . . . . 13A-51
SYMPTOM PROCEDURES . . . . . . . . . . . . 13A-737
DATA LIST REFERENCE TABLE . . . . . . . 13A-852
GENERAL SCAN TOOL (GST) MODE 01
REFERENCE TABLE . . . . . . . . . . . . . . . . . 13A-866
ACTUATOR TEST REFERENCE TABLE. . 13A-871
CHECK AT THE ENGINE CONTROL MODULE
(ECM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A-872
INSPECTION PROCEDURE USING AN
OSCILLOSCOPE . . . . . . . . . . . . . . . . . . . . 13A-881
ON-VEHICLE SERVICE. . . . . . . . . . .
13A-891
COMPONENT LOCATION . . . . . . . . . . . . . 13A-891
THROTTLE BODY (THROTTLE VALVE AREA)
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . 13A-897
FUEL PRESSURE TEST . . . . . . . . . . . . . . 13A-897
FUEL PUMP CONNECTOR DISCONNECTION
(HOW TO REDUCE PRESSURIZED FUEL
PRESSURE) . . . . . . . . . . . . . . . . . . . . . . . . 13A-901
FUEL PUMP OPERATION CHECK . . . . . . 13A-901
MULTIPORT FUEL INJECTION (MFI) RELAY
CONTINUITY CHECK . . . . . . . . . . . . . . . . . 13A-903
FUEL PUMP RELAY CONTINUITY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A-903
INJECTOR RELAY CONTINUITY CHECK . 13A-905
THROTTLE ACTUATOR CONTROL MOTOR
RELAY CONTINUITY CHECK . . . . . . . . . . 13A-905
FUEL PUMP CIRCUIT RESISTOR CHECK 13A-906
INTAKE AIR TEMPERATURE SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A-906
ENGINE COOLANT TEMPERATURE
SENSOR CHECK . . . . . . . . . . . . . . . . . . . . 13A-907
HEATED OXYGEN SENSOR CHECK . . . . 13A-908
INJECTOR CHECK . . . . . . . . . . . . . . . . . . . 13A-910
THROTTLE ACTUATOR CONTROL MOTOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A-911
ENGINE OIL CONTROL VALVE CHECK . . 13A-912
EVAPORATIVE EMISSION VENTILATION
SOLENOID CHECK . . . . . . . . . . . . . . . . . . 13A-913
EVAPORATIVE EMISSION PURGE
SOLENOID CHECK . . . . . . . . . . . . . . . . . . 13A-913
INJECTOR . . . . . . . . . . . . . . . . . . . . .
13A-914
REMOVAL AND INSTALLATION . . . . . . . . 13A-914
THROTTLE BODY ASSEMBLY . . . . .
13A-918
REMOVAL AND INSTALLATION . . . . . . . . 13A-918
ENGINE CONTROL RESISTOR. . . . .
13A-919
REMOVAL AND INSTALLATION . . . . . . . . 13A-919
ENGINE CONTROL MODULE
(ECM) . . . . . . . . . . . . . . . . . . . . . . . . .
13A-920
REMOVAL AND INSTALLATION . . . . . . . . 13A-920
13A-2 MULTIPORT FUEL INJECTION (MFI)
GENERAL INFORMATION
GENERAL INFORMATION
.
The Multiport Fuel Injection System consists of sensors which detect the engine conditions, the ENGINE
CONTROL MODULE (ECM) which controls the system based on signals from these sensors, and actuators which operate under the control of the ECM.
The ECM carries out activities such as fuel injection control, idle air control, and ignition timing control.
In addition, the ECM is equipped with several diagnostic test modes which simplify troubleshooting when a problem develops.
M1131000103669
.
IDLE AIR CONTROL
The idle speed is kept at the optimum speed by controlling the amount of air that passes through the throttle valve in accordance with changes in idling conditions and engine load during idling.
The ECM drives the throttle actuator control motor to keep the engine running at the pre-set idle target speed in accordance with the engine coolant temperature and A/C and other electrical load. In addition, when the air conditioning switch is turned off and on while the engine is idling, the throttle actuator control motor adjusts the throttle valve pass-through air amount according to the engine load conditions to avoid fluctuations in the engine speed.
.
FUEL INJECTION CONTROL
The injector drive times and injection timing are controlled so that the optimum air/fuel mixture is supplied to the engine to correspond to the continually-changing engine operation conditions.
A single injector is mounted at the intake port of each cylinder. Fuel is sent under pressure from the fuel tank to the fuel injectors by the fuel pump, with the pressure being regulated by the fuel pressure regulator. The regulated fuel is distributed to each of the injectors.
Fuel injection is normally carried out once for each cylinder for every two rotations of the crankshaft.
The firing order is 1-3-4-2. Each cylinder has a dedicated fuel injector. This is called multiport.
The ECM provides a richer air/fuel mixture by carrying out "open-loop" control when the engine is cold or operating under high load conditions in order to maintain engine performance.In addition, when the engine is under normal operating temperature after warming-up, the ECM controls the air/fuel mixture by using the heated oxygen sensor signal to carry out
"closed-loop" control. The closed-loop control achieves the theoretical air/fuel mixture ratio where the catalytic converter can obtain the maximum cleaning performance.
.
DIAGNOSTIC TEST MODE
• When a fault is detected in one of the sensors or actuators related to emission control, the Malfunction Indicator Lamp (SERVICE ENGINE
SOON or Check Engine Lamp) illuminates to warn the driver.
• When a fault is detected in one of the sensors or actuators, a diagnostic trouble code corresponding to the fault is stored in the ECM.
• The RAM data inside the ECM that is related to the sensors and actuators can be read with the scan tool. In addition, the actuators can be controlled by scan tool MB991958 (M.U.T.-III sub assembly) under certain circumstances.
.
THROTTLE VALVE OPENING CONTROL
This system electrically controls the opening of the throttle valve. The ECM detects the amount of travel of the accelerator pedal via the accelerator pedal position sensor, and controls the actuation of the throttle actuator control motor, which is mounted on the throttle body, in order to attain the target throttle valve opening that has been predetermined in accordance with driving conditions.
.
.
IGNITION TIMING CONTROL
The ignition power transistor located in the ignition primary circuit turns ON and OFF to control the primary current flow to the ignition coil. This controls the ignition timing to provide the optimum ignition timing with respect to the engine operating conditions. The ignition timing is determined by the ECM from engine speed, intake air volume, engine coolant temperature, and atmospheric pressure.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
GENERAL INFORMATION
OTHER CONTROL FUNCTIONS
Fuel Pump Control
• Turns the fuel pump relay ON so that current is supplied to the fuel pump while the engine is cranking or running.
• In accordance with the driving conditions, switches the actuation condition of the fuel pump.
A/C Compressor Clutch Relay Control
• Turns the compressor clutch of the A/C ON and
OFF.
Engine Oil Control Valve Control
• The ECM carries out the duty control of the engine oil control valve according to the operation condition. This varies the phase angle of the camshaft to optimize the valve timing.
13A-3
Intake Charge Pressure Control
• Control the intake charge pressure by controlling the duty of the turbocharger wastegate solenoid.
Generator Output Current Control
• Prevent generator output current from increasing suddenly and idle speed from dropping at times such as when the headlights are turned on.
Evaporative Emission Purge Control
• (Refer to GROUP 17, Emission Control − Evaporative Emission Control System
− General Information P.17-74 .)
TSB Revision
13A-4 MULTIPORT FUEL INJECTION (MFI)
GENERAL INFORMATION
MULTIPORT FUEL INJECTION (MFI) SYSTEM DIAGRAM
Sense
1 Mass airflow sensor
2 Intake air temperature sensor 1
3 Throttle position sensor (main)
4 Throttle position sensor (sub)
5 Manifold absolute pressure sensor
6 Intake air temperature sensor 2
7 Engine coolant temperature sensor
8 Intake camshaft position sensor
9 Exhaust camshaft position sensor
10 Crankshaft position sensor
11 Knock sensor
12 Heated oxygen sensor (front)
13 Heated oxygen sensor (rear)
14 Fuel tank differential pressure sensor
15 Fuel tank temperature sensor
Accelerator pedal position sensor (main)
Accelerator pedal position sensor (sub)
Engine oil pressure switch
Power steering pressure switch
Generator FR terminal
Generator L terminal
Clutch pedal position switch <M/T>
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication (input signal)
Decide
ECM
(with barometric pressure sensor)
Act
1 Intake engine oil control valve
2 Exhaust engine oil control valve
3 Throttle actuator control motor
4 Injector
5 Evaporative emission purge solenoid
6 Evaporative emission ventilation
solenoid
7 Turbocharger wastegate solenoid 1
8 Turbocharger wastegate solenoid 2
Ignition coil, ignition power transistor
Multiport fuel injection (MFI) relay
Fuel pump relay 1
Fuel pump relay 2
Starter relay
Throttle actuator control motor relay
Generator G terminal
Heated oxygen sensor heater
A/C compressor relay
CAN communication (output signal)
3 Throttle position sensor (main)
4 Throttle position sensor (sub)
3 Throttle actuator control motor
5 Evaporative emission
purge solenoid
Bypass valve
1 Mass airflow sensor
2 Intake air
temperature
sensor 1
Check valve
Fuel pressure regulator
To fuel tank
1 Intake engine
oil control valve
2
Exhaust engine oil control valve
5 Manifold
absolute
pressure
sensor
6 Intake air
temperrature
sensor 2
8
Intake camshaft position sensor
4 Injector
14 Fuel tank
differential
puressure
sensor
Air inlet
7 Turbocharger
wastegate solenoid 1
Turbocharger wastegate actuator
Evaporative emission canister
7 Engine coolant
temperature sensor
11 Knock sensor
Fuel pump
6 Evaporative
emission
ventilation
solenoid
10 Crankshaft position sensor
9 Exhaust camshaft position sensor
Fuel tank
Fuel level sensor
15 Fuel tank
temperature
sensor
8 Turbocharger
wastegate solenoid 2
12 Heated oxygen sensor (front)
13 Heated oxygen sensor (rear)
AK703839
AB
NOTE: For the vacuum routing, refer to GROUP 17, Emission Control
−
Vacuum Hoses
−
Vacuum Hose Routing P.17-70 .
TSB Revision
ITEMS
Throttle body
Engine control module (ECM)
Sensors
Actuators
Fuel pressure regulator
MULTIPORT FUEL INJECTION (MFI)
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
13A-5
Throttle bore mm (in.)
Throttle position sensor
Throttle actuator control motor
Identification model No.
Mass airflow sensor
Barometric pressure sensor
SPECIFICATIONS
60 (2.36)
Hall element type
DC motor type, having brushes
E6T72671 <M/T>
E6T72672 <TC-SST>
Heat sensitizing type
Semi conductor type
Thermistor type
Thermistor type
Thermistor type
Intake air temperature sensor 1
Intake air temperature sensor 2
Engine coolant temperature sensor
Heated oxygen sensor
Accelerator pedal position sensor
Camshaft position sensor
Crankshaft position sensor
Knock sensor
Power steering pressure switch
Manifold absolute pressure sensor
Clutch pedal position switch <M/T>
Multiport fuel injection (MFI) relay
Fuel pump relay
Throttle actuator control motor relay
Injector type and number
Zirconia type
Hall element type
Magneto resistance element type
Magneto resistance element type
Piezoelectric type
Contact switch type
Semiconductor type
Contact switch type
Contact switch type
Contact switch type
Contact switch type
Electromagnetic type, 4
Injector identification mark
Engine oil control valve
JME600G
Duty cycle type solenoid valve
Evaporative emission purge solenoid Duty cycle type solenoid valve
Turbocharger wastegate solenoid Duty cycle type solenoid valve
Regulator pressure kPa (psi) 329 (48)
M1131000201240
TSB Revision
13A-6 MULTIPORT FUEL INJECTION (MFI)
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
M1131000302154
ITEMS
Fuel pressure kPa (psi) Vacuum hose disconnected
STANDARD VALUE
310 − 345 (45 − 50) at curb idle
Intake air temperature sensor 1 resistance k
Intake air temperature sensor 2 resistance k
Ω
Ω
Engine coolant temperature sensor resistance k
Ω
Heated oxygen sensor output voltage V
Heated oxygen sensor heater resistance
Injector coil resistance
Ω
Ω Front
Throttle actuator control motor coil resistance
Fuel pump circuit resistor resistance
Ω
Intake engine oil control valve coil resistance
Ω
Exhaust engine oil control valve coil resistance
Vacuum hose connected Approximately 260 (38) at curb idle
−20° C (−4° F)
0 ° C (32° F)
20
° C (68° F)
40
° C (104° F)
60
° C (140° F)
80 ° C (176° F)
13
− 17
5.4
2.3
1.0
− 6.6
− 3.0
− 1.5
0.56
0.31
− 0.76
− 0.43
13
− 18
−20° C (−4° F)
0
° C (32° F)
20 ° C (68° F)
40
° C (104° F)
60
° C (140° F)
80
° C (176° F)
5.1
− 6.9
2.0 − 3.0
0.9
− 1.5
0.40
− 0.78
0.23
− 0.42
14 − 17
−20° C (−4° F)
0
° C (32° F)
20
° C (68° F)
40 ° C (104° F)
60 ° C (140° F)
80
° C (176° F)
Rear
Ω
Ω
5.1
2.1
− 6.5
− 2.7
0.9 − 1.3
0.48 − 0.68
0.26
− 0.36
0.6
− 1.0
4.5
− 8.0
4.5 − 8.0
10.5
− 13.5 [at 20° C (68° F)]
0.3
− 80 [at 20° C (68° F)]
0.45
− 0.65 [at 20° C (68° F)]
6.9
− 7.9 [at 20° C (68° F)]
6.9
− 7.9 [at 20° C (68° F)]
SEALANT AND ADHESIVE
M1131000501490
ITEM SPECIFIED SEALANT
Engine coolant temperature sensor threaded portion LOCTITE 262, Three bond 1324N or equivalent
TSB Revision
Tool
A
B
C
D
E
MB991824
MB991827
MB991910
DO NOT USE
MB991911
DO NOT USE
MB991914
MULTIPORT FUEL INJECTION (MFI)
SPECIAL TOOL
13A-7
SPECIAL TOOL
Application
• Reading diagnostic trouble code
• MFl system inspection
• Measurement of fuel pressure
M1131000602520
Tool number and name Supersession
MB991958
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826
M.U.T.-III sub assembly
A: Vehicle
Communication Interface
(V.C.I.)
B: M.U.T.-III USB Cable
C: M.U.T.-III Main
Harness A (Vehicles with
CAN communication system)
D: M.U.T.-III Main
Harness B (Vehicles without CAN communication system)
E: M.U.T.-III Main
Harness C (for Daimler
Chrysler models only)
F: M.U.T.-III
Measurement Adapter
G: M.U.T.-III Trigger
Harness
MB991824-KIT
NOTE: G: MB991826
M.U.T.-III Trigger
Harness is not necessary when pushing V.C.I.
ENTER key.
CAUTION
For vehicles with CAN communication, use
M.U.T.-III main harness
A to send simulated vehicle speed. If you connect M.U.T.-III main harness B instead, the
CAN communication does not function correctly.
F
MB991825
G
MB991826
MB991958
MB992110
Power plant ECU check harness
−
• Inspection using an oscilloscope
• Inspection of the engine control module
(ECM) terminal voltage check
MB992110
TSB Revision
13A-8
Tool
MULTIPORT FUEL INJECTION (MFI)
SPECIAL TOOL
Tool number and name Supersession
MB991709
Test harness
MB991709-01
Application
Inspection using an oscilloscope
MB991658
MB991658
Test harness
MB992049
Tool not available
MB992049-01
• Inspection using an oscilloscope
• Inspection of throttle position sensor
• Inspection of heated oxygen sensor
• Inspection of engine oil control valve
Measurement of fuel pressure
MB992049
MB992001 Hose adaptor Measurement of fuel pressure
MB992001
MB991981
Fuel pressure gauge set
Tool not available
MB991981
MB992076 Injector test set
Measurement of fuel pressure
Measurement of fuel pressure
MB992076
MB992042
Engine coolant temperature sensor wrench
MB992042
MB992106
O-ring installer
−
−
Removal and installation of the engine coolant temperature sensor
Installation of O-ring on injector injection nozzle side
TSB Revision
.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-9
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
TROUBLESHOOTING STRATEGY
M1131150002188
NOTE: If a DTC is erased, its "freeze frame" data will also be erased and system readiness test status will be reset. Store the "freeze frame" data before erasing the DTC.
Use these steps to plan your diagnostic strategy. If you follow them carefully, you will be sure to have exhausted most of the possible ways to find an MFI fault.
1. Gather as much information as possible about the complaint from the customer.
2. Verify that the condition described by the customer exists.
3. Check the vehicle for any MFI Diagnostic Trouble
Code (DTC).
6. If there is a DTC, store the number of the code, then erase the code from the memory using the scan tool.
7. Reconfirm the malfunction symptom and carry out a test drive with the drive cycle pattern.
8. If DTC is set again, carry out an inspection with appropriate diagnostic trouble code procedures.
9. If DTC is not set again, the malfunction is intermittent. For information on how to cope with intermittent malfunctions, refer to GROUP 00,
How to Use Troubleshooting/Inspection Service
Points
− How to Cope with Intermittent
Malfunctions P.00-15 .
4. If you cannot verify the condition and there are no
DTCs, the malfunction is intermittent. For information on how to cope with intermittent malfunctions, refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points − How to Cope with Intermittent Malfunctions P.00-15 .
5. If you can verify the condition but there are no
DTCs, or the system cannot communicate with the scan tool, refer to the trouble symptom classification table.
10.After repairs are completed, conduct a road test duplicating the complaint set conditions to confirm the malfunction has been corrected.
NOTE: If the engine control module (ECM) is replaced, Immobilizer Encrypted Code Registration should be carried out, refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 .
DIAGNOSTIC FUNCTION
Malfunction indicator lamp
(SERVICE
ENGINE
SOON or check engine lamp)
AK704069AC
M1131155502586
.
MALFUNCTION INDICATOR LAMP (SERVICE
ENGINE SOON OR CHECK ENGINE LAMP)
Among the on-board diagnostic items, Malfunction Indicator
Lamp (SERVICE ENGINE SOON or Check Engine Lamp) illuminates to notify the driver of an emission control malfunction.
However, when an irregular signal returns to normal and the engine control module judges that it has returned to normal, the
Malfunction Indicator Lamp (SERVICE ENGINE SOON or
Check Engine Lamp) will switch off.
Immediately after the ignition switch is turned on, the Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check
Engine Lamp) is lit for 20 seconds to indicate that the Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check
Engine Lamp) operates normally.
NOTE: When the Transmission Control Module (TCM) detects malfunctions related to the TC-SST, the Malfunction indicator
Lamp (SERVICE ENGINE SOON or Check Engine Lamp) is also illuminated.
TSB Revision
13A-10 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
P0138
P0139
P0140
P0171
P0172
P0181
P0182
P0183
P0123*
P0125*
P0128
P0131
P0132
P0133
P0134*
P0137
P0108
P0111*
P0112*
P0113*
P0116*
P0117*
P0118*
P0122*
P0096*
P0097*
P0098*
P0101*
P0102*
P0103*
P0106
P0107
Items Indicated by the Malfunction Indicator Lamp
(SERVICE ENGINE SOON or Check Engine Lamp)
DTC
P0011
P0014
P0016
P0017
P0031
P0032
P0037
P0038
P0069
ITEM
Intake variable valve timing system target error
Exhaust variable valve timing system target error
Crankshaft/camshaft (intake) position sensor phase problem
Crankshaft/camshaft (exhaust) position sensor phase problem
Heated oxygen sensor (front) heater circuit low
Heated oxygen sensor (front) heater circuit high
Heated oxygen sensor (rear) heater circuit low
Heated oxygen sensor (rear) heater circuit high
Abnormal correlation between manifold absolute pressure sensor and barometric pressure sensor
Intake air temperature circuit range/performance problem (sensor 2)
Intake air temperature circuit low input (sensor 2)
Intake air temperature circuit high input (sensor 2)
Mass airflow circuit range/performance problem
Mass airflow circuit low input
Mass airflow circuit high input
Manifold absolute pressure circuit range/performance problem
Manifold absolute pressure circuit low input
Manifold absolute pressure circuit high input
Intake air temperature circuit range/performance problem (sensor 1)
Intake air temperature circuit low input (sensor 1)
Intake air temperature circuit high input (sensor 1)
Engine coolant temperature circuit range/performance problem
Engine coolant temperature circuit low input
Engine coolant temperature circuit high input
Throttle position sensor (main) circuit low input
Throttle position sensor (main) circuit high input
Insufficient coolant temperature for closed loop fuel control
Coolant thermostat (coolant temperature below thermostat regulating temperature)
Heated oxygen sensor (front) circuit low voltage
Heated oxygen sensor (front) circuit high voltage
Heated oxygen sensor (front) circuit slow response
Heated oxygen sensor (front) circuit no activity detected
Heated oxygen sensor (rear) circuit low voltage
Heated oxygen sensor (rear) circuit high voltage
Heated oxygen sensor (rear) circuit slow response
Heated oxygen sensor (rear) circuit no activity detected
System too lean
System too rich
Fuel tank temperature sensor circuit range/performance
Fuel tank temperature sensor circuit low input
Fuel tank temperature sensor circuit high input
TSB Revision
P0442
P0443
P0446
P0450
P0451
P0452
P0453
P0455
P0304
P0327
P0328
P0335*
P0340*
P0365*
P0420
P0441
DTC
P0201
P0202
P0203
P0204
P0222*
P0223*
P0234
P0243
P0247
P0300
P0301
P0302
P0303
P0456
P0461
P0462
P0463
P0500*
P0506
P0507
P0551
P0554
P0603*
P0606*
P0630*
P0638*
P0642*
P0657*
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ITEM
Injector circuit − cylinder 1
Injector circuit
− cylinder 2
Injector circuit
− cylinder 3
Injector circuit
− cylinder 4
Throttle position sensor (sub) circuit low input
Throttle position sensor (sub) circuit high input
Turbocharger wastegate system malfunction
Turbocharger wastegate solenoid 1 circuit
Turbocharger wastegate solenoid 2 circuit
Random/multiple cylinder misfire detected
Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detected
Cylinder 4 misfire detected
Knock sensor circuit low
Knock sensor circuit high
Crankshaft position sensor circuit
Intake camshaft position sensor circuit
Exhaust camshaft position sensor circuit
Warm up catalyst efficiency below threshold
Evaporative emission control system incorrect purge flow
Evaporative emission control system leak detected (small leak)
Evaporative emission purge solenoid circuit
Evaporative emission ventilation solenoid circuit
Fuel tank differential pressure sensor malfunction
Fuel tank differential pressure circuit range/performance problem
Fuel tank differential pressure circuit low input
Fuel tank differential pressure circuit high input
Evaporative emission control system leak detected (gross leak)
Evaporative emission control system leak detected (very small leak)
Fuel level sensor (main) circuit range/performance
Fuel level sensor circuit low input
Fuel level sensor circuit high input
Vehicle speed signal malfunction
Idle control system RPM lower than expected
Idle control system RPM higher than expected
Power steering pressure switch circuit range/performance
Power steering pressure switch circuit intermittent
EEPROM malfunction
Engine control module main processor malfunction
Vehicle Identification Number (VIN) malfunction
Throttle actuator control motor circuit range/performance
Throttle position sensor power supply
Throttle actuator control motor relay circuit malfunction
TSB Revision
13A-11
13A-12 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
P2127*
P2128*
P2135*
P2138*
P2195
P2228*
P2229*
P2252
P1590*
P1603*
P1676*
P2066
P2100*
P2101*
P2122*
P2123*
DTC
P1021
P1025
P1233*
P1234*
P1235*
P1236*
P1237*
P1238*
P1239*
P1241*
P1320
P1506
P1507
P2253
U0101*
U0121*
U0141*
U1180*
ITEM
Intake engine oil control valve circuit
Exhaust engine oil control valve circuit
Throttle position sensor (main) plausibility
Throttle position sensor (sub) plausibility
Mass airflow sensor plausibility
A/D converter
Accelerator pedal position sensor plausibility
Mass airflow sensor plausibility (torque monitor)
Engine RPM plausibility
Torque monitor
Ignition timing retard insufficient
Idle control system RPM lower than expected at low temperature
Idle control system RPM higher than expected at low temperature
TCM to ECM communication error in torque reduction request <TC-SST>
Battery backup circuit malfunction
Variant coding
Fuel level sensor (sub) circuit range/performance
Throttle actuator control motor circuit (open)
Throttle actuator control motor magneto malfunction
Accelerator pedal position sensor (main) circuit low input
Accelerator pedal position sensor (main) circuit high input
Accelerator pedal position sensor (sub) circuit low input
Accelerator pedal position sensor (sub) circuit high input
Throttle position sensor (main and sub) range/performance problem
Accelerator pedal position sensor (main and sub) range/performance problem
Heated oxygen sensor (front) inactive
Barometric pressure circuit low input
Barometric pressure circuit high input
Heated oxygen sensor offset circuit low voltage
Heated oxygen sensor offset circuit high voltage
TC-SST-ECU time-out <TC-SST>
ASC-ECU time-out
ETACS-ECU time-out
Combination meter time-out
NOTE: If the Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check Engine Lamp) illuminates because of a malfunction of the engine control module (ECM), communication between the scan tool
MB991958 (M.U.T.-III sub assembly) and the ECM is impossible. In this case, the diagnostic trouble code cannot be read.
NOTE: After the ECM has detected a malfunction, the Malfunction Indicator Lamp (SERVICE ENGINE
SOON or Check Engine Lamp) illuminates when the engine is next turned on and the same malfunction is re-detected. However, for items marked with a "*" in the DTC NO. column, the Malfunction Indicator Lamp
(SERVICE ENGINE SOON or Check Engine Lamp) illuminates only on the first detection of the malfunction.
NOTE: After the Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check Engine Lamp) illuminates, it will be switched off under the following conditions.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-13
• When the ECM monitored the powertrain malfunction three times* and met set condition requirements, it detected no malfunction. *: In this case, "one time" indicates from engine start to next engine start.
• For misfiring or a fuel trim malfunction, when driving conditions (engine speed, engine coolant temperature, etc.) are similar to those when the malfunction was first recorded.
• The illuminated MIL for the vehicle identification number related faults is extinguished when the vehicle identification number is detected.
NOTE: Sensor 1 of the heated oxygen sensor indicates the sensor mounted at a position closest to the engine, and sensor 2 of the heated oxygen sensor indicates the sensor mounted at the position second closest to the engine.
TSB Revision
13A-14
Data link connector
MB991910
MB991824
MB991827
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
HOW TO CONNECT THE SCAN TOOL (M.U.T.-III)
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
1. Ensure that the ignition switch is at the "LOCK" (OFF) position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824 and the personal computer.
4. Connect special tool MB991910 to special tool MB991824.
5. Connect special tool MB991910 to the data link connector.
6. Turn the power switch of special tool MB991824 to the "ON" position.
NOTE: When the special tool MB991824 is energized, special tool MB991824 indicator light will be illuminated in a green color.
7. Start the M.U.T.-III system on the personal computer.
NOTE: Disconnecting the scan tool MB991958 is the reverse of the connecting sequence, making sure that the ignition switch is at the "LOCK" (OFF) position.
AC608435 AB
TSB Revision
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-15
HOW TO READ AND ERASE DIAGNOSTIC
TROUBLE CODES.
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "System select."
4. Choose "from 2006 MY" under "MODEL YEAR".
5. Check that "Vehicle Information" contents are correct.
6. Choose "MFI".
7. Select "Diagnostic Trouble Code"
8. If a DTC is set, it is shown.
9. Choose "Erase DTCs" to erase the DTC.
MB991827
AC608435 AB
TSB Revision
13A-16
Data link connector
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
HOW TO READ DATA LIST
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "System select."
4. Choose "from 2006 MY" under "MODEL YEAR".
5. Check that "Vehicle Information" contents are correct.
6. Choose "MFI".
7. Select "Data List."
8. Choose an appropriate item and select the "OK" button.
MB991910
MB991824
MB991827
AC608435 AB
HOW TO PERFORM ACTUATOR TEST
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
TSB Revision
Data link connector
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-17
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "System select."
4. Choose "from 2006 MY" under "MODEL YEAR".
5. Check that "Vehicle Information" contents are correct.
6. Choose "MFI".
7. Select "Actuator Test."
8. Choose an appropriate item and select the "OK" button.
MB991910
MB991824
MB991827
AC608435 AB
HOW TO DIAGNOSE THE CAN BUS LINES
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
TSB Revision
13A-18
Data link connector
MB991910
MB991824
MB991827
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
AC608435 AB
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "CAN bus diagnosis" from the start-up screen.
4. When the vehicle information is displayed, confirm that it matches the vehicle whose CAN bus lines will be diagnosed.
• If they matches, go to step 8.
• If not, go to step 5.
5. Select the "view vehicle information" button.
6. Enter the vehicle information and select the "OK" button.
7. When the vehicle information is displayed, confirm again that it matches the vehicle whose CAN bus lines will be diagnosed.
• If they matches, go to step 8.
• If not, go to step 5.
8. Select the "OK" button.
9. When the optional equipment screen is displayed, choose the one which the vehicle is fitted with, and then select the
"OK" button.
PROVISIONAL DTCs [OBD-II Test Mode - Results
(Mode 7)]
The general scan tool will display the Provisional DTCs reported by ECM if the ECM detects some malfunction for "Misfire", "Fuel System" and "Comprehensive" monitoring during a
SINGLE Driving Cycle. The intended use of this data is to assist the technician after a vehicle repair, and after clearing diagnostic information, by reporting test result after a SINGLE
Driving Cycle. Note that the test results reported by this mode do not necessarily indicate a faulty component/system. If test results indicate a failure after ADDITIONAL (consecutive) driving, then the Malfunction Indicator Lamp (SERVICE ENGINE
SOON or Check Engine Lamp) will be illuminated and a DTC will set.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-19
MODE 6 REFERENCE TABLE
The engine control module (ECM) monitors the condition of emission control system.
By selecting MODE 6 using scan tool, Test Result and Limit Value (minimum) *1 or (maximum) *2 about the main items of emission control system which ECM monitors can be confirmed. The value at the last monitoring is output by ECM as a test result.
ON-BOARD
DIAGNOSTIC
MONITOR ID
01
02
21
39
STANDARDIZED /
MANUFACTURER
DEFIND TEST ID
81
08
82
05
88
83
85
MONITORING ITEM
Oxygen Sensor Monitor
Bank 1
− Sensor 1
Rich/Lean Switching frequency
Oxygen Sensor Monitor
Bank 1
− Sensor 2
Maximum Sensor Voltage for Test Cycle
Oxygen Sensor Monitor
Bank 1 − Sensor 2
Output Voltage change
Oxygen Sensor Monitor
Bank 1
− Sensor 2
Rich To Lean Sensor Switch
Time
Oxygen Sensor Monitor
Bank 1 − Sensor 2
Output Voltage drop slope
Catalyst Monitor Bank 1
Frequency ratio between
Front- and Rear-Oxygen
Sensors
EVAP Monitor (Cap off)
Pressure drop during de-pressurizing
SIMPLE TECHNICAL DESCRIPTION
ECM monitors the deteriorated condition of the heated oxygen sensor (front) by checking the rich/lean switching frequency of the heated oxygen sensor (front).
ECM checks the output voltage of the heated oxygen sensor (rear) in order to monitor whether the heated oxygen sensor (rear) outputs the rich signal.
ECM checks the output voltage of the heated oxygen sensor (rear) in order to monitor whether the heated oxygen sensor (rear) output is stuck.
ECM checks the rich to lean switching time of the heated oxygen sensor (rear) in order to monitor the response of the heated oxygen sensor (rear).
ECM checks the output voltage drop slope of the heated oxygen sensor (rear) in order to monitor the response of the heated oxygen sensor (rear).
ECM monitors the deterioration of catalyst by the output frequency ratio between heated oxygen sensor (front) and heated oxygen sensor (rear).
ECM monitors the leak of fuel evaporation gas by checking whether the pressure can be reduced (the amount of pressure reduction) using the fuel tank differential pressure sensor after sealing the fuel tank and the fuel line.
CONVERSION
COEFFICIENT IN USING
GENERAL SCAN TOOL
× 1 count
× 0.122 mV
× 0.122 mV
× 1 msec
× 1 msec
× 0.0039
× 0.0117 kPa
TSB Revision
13A-20 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ON-BOARD
DIAGNOSTIC
MONITOR ID
3B
3C
A1
A2
STANDARDIZED /
MANUFACTURER
DEFIND TEST ID
85
85
0B
0C
0B
0C
MONITORING ITEM
EVAP Monitor (0.040")
Pressure rise during airtight condition
EVAP Monitor (0.020")
Pressure rise during airtight condition
Mis-Fire General Data
EWMA Misfire Counts For
Last 10 Driving Cycles
Mis-Fire General Data
Misfire Counts For
Last/Current Driving Cycle
Mis-Fire Cylinder 1 Data
EWMA Misfire Counts For
Last 10 Driving Cycles
Mis-Fire Cylinder 1 Data
Misfire Counts For
Last/Current Driving Cycle
SIMPLE TECHNICAL DESCRIPTION
After ECM vacuumizes the fuel tank and the fuel line and then the specified time is passed, ECM monitors the leak of fuel evaporation gas through the fuel tank differential pressure sensor to check the reduction of vacuum in the fuel tank.
After ECM vacuumizes the fuel tank and the fuel line and then the specified time is passed, ECM monitors the leak of fuel evaporation gas through the fuel tank differential pressure sensor to check the reduction of vacuum in the fuel tank.
ECM monitors angular acceleration of crankshaft and detect misfire. EWMA
(Exponential Weighted
Moving Average) misfire counts for last 10 driving cycles.
ECM monitors angular acceleration of crankshaft and detect misfire. Misfire counts for last/current driving cycle.
ECM monitors angular acceleration of crankshaft and detect misfire. EWMA
(Exponential Weighted
Moving Average) misfire counts for last 10 driving cycles.
ECM monitors angular acceleration of crankshaft and detect misfire. Misfire counts for last/current driving cycle.
CONVERSION
COEFFICIENT IN USING
GENERAL SCAN TOOL
× 0.0117 kPa
× 0.0117 kPa
× 1 count
× 1 count
× 1 count
× 1 count
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-21
ON-BOARD
DIAGNOSTIC
MONITOR ID
A3
A4
A5
STANDARDIZED /
MANUFACTURER
DEFIND TEST ID
0B
0C
0B
0C
0B
0C
MONITORING ITEM
Mis-Fire Cylinder 2 Data
EWMA Misfire Counts For
Last 10 Driving Cycles
Mis-Fire Cylinder 2 Data
Misfire Counts For
Last/Current Driving Cycle
Mis-Fire Cylinder 3 Data
EWMA Misfire Counts For
Last 10 Driving Cycles.
Mis-Fire Cylinder 3 Data
Misfire Counts For
Last/Current Driving Cycle
Mis-Fire Cylinder 4 Data
EWMA Misfire Counts For
Last 10 Driving Cycles
Mis-Fire Cylinder 4 Data
Misfire Counts For
Last/Current Driving Cycle
SIMPLE TECHNICAL DESCRIPTION
ECM monitors angular acceleration of crankshaft and detect misfire. EWMA
(Exponential Weighted
Moving Average) misfire counts for last 10 driving cycles.
ECM monitors angular acceleration of crankshaft and detect misfire. Misfire counts for last/current driving cycle.
ECM monitors angular acceleration of crankshaft and detect misfire. EWMA
(Exponential Weighted
Moving Average) misfire counts for last 10 driving cycles.
ECM monitors angular acceleration of crankshaft and detect misfire. Misfire counts for last/current driving cycle.
ECM monitors angular acceleration of crankshaft and detect misfire. EWMA
(Exponential Weighted
Moving Average) misfire counts for last 10 driving cycles.
ECM monitors angular acceleration of crankshaft and detect misfire. Misfire counts for last/current driving cycle.
CONVERSION
COEFFICIENT IN USING
GENERAL SCAN TOOL
× 1 count
× 1 count
× 1 count
× 1 count
× 1 count
× 1 count
NOTE: *1: Minimum value: The test fails if test value is less than this value.
NOTE: *2: Maximum value: The test fails if test value is greater than this value.
NOTE: When not finishing the monitor of the driving cycle for the request of On-Board Monitoring Test
Request, the ECM outputs the stored latest monitor test result.
NOTE: When the monitored test results are erased by the battery disconnection and so on, the ECM outputs the values in hexadecimal of "0000" or "FFFF", otherwise it outputs abnormal values and so on. In case of this, the ECU outputs are handled as invalid-values. When the first monitor (Readiness Status) is completed after this, the ECM outputs the valid-values.
NOTE: "Test Limit Type & Component ID byte" output from the ECM is given in hexadecimal of "00" or "80".
"00" means the maximum value and "80" means the minimum value.
TSB Revision
13A-22
Data link connector
MB991910
MB991824
MB991827
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
AC608435 AB
DIAGNOSTIC BY DIAGNOSTIC TEST MODE II
(INCREASED SENSITIVITY)
Required Special Tools:
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
NOTE: When mode II is selected with MB991958, the Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check
Engine Lamp) will light when the engine control module (ECM) first detects the trouble (Note that this is only for emission-related trouble). At the same time, the relevant diagnostic trouble codes will be registered. In respect to the comprehensive component electrical faults (opens/shorts), the time for the diagnostic trouble code to be registered after the fault occurrence is four seconds
→
one second. Therefore, the confirmation of the trouble symptom and the confirmation after completing repairs can be reduced. To return to the normal mode I after mode II has been selected once, the ignition switch must be turned "OFF" once or mode I must be reselected with the scan tool MB991958. The diagnostic trouble code, system readiness test status and freeze frame data, etc., will be erased when mode I is returned to, so record these before returning to mode I.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Change the diagnostic test mode of the engine control module to DIAGNOSTIC TEST MODE II (INCREASED
SENSITIVITY).
4. Road test the vehicle.
5. Read the diagnostic trouble code and repair the malfunctioning part.
6. Turn the ignition switch to the "LOCK" (OFF) position.
7. Disconnect scan tool MB991958 from the data link connector.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ON-BOARD DIAGNOSTICS
The engine control module (ECM) monitors the input/output signals (some signals all the time and others under specified conditions) of the ECM. When a malfunction continues for a specified time or longer after the irregular signal is initially monitored, the
ECM judges that a malfunction has occurred. After the ECM first detects a malfunction, a diagnostic trouble code is recorded when the engine is restarted and the same malfunction is re-detected. However, for items marked with a "*", a diagnostic trouble code is recorded on the first detection of the malfunction.
There are 134 diagnostic items. The diagnostic results can be read out with a scan tool. Since memorization of the diagnostic trouble codes is backed up directly by the battery, the diagnostic results are memorized even if the ignition key is turned off. The diagnostic trouble codes will, however, be erased when the battery terminal or the ECM connector is disconnected. In addition, the diagnostic trouble code can also be erased by turning the ignition switch to ON and sending the diagnostic trouble code erase signal from scan tool MB991958 to the
ECM.
13A-23
NOTE: If the sensor connector is disconnected with the ignition switch turned on, the diagnostic trouble code is memorized. In this case, send the diagnostic trouble code erase signal to the ECM in order to erase the diagnostic memory. The 134 diagnostic items are all indicated sequentially from the smallest code number. The ECM records the engine operating condition when the diagnostic trouble code is set.
This data is called "Freeze-frame" data. This data can be read by using the scan tool, and can then be used in simulation tests for troubleshooting. Data items are as follows:
NOTE: If the ECM detects multiple malfunctions, the
ECM stores the "Freeze-frame" data for only the first item that was detected. However, if the ECM detects a misfire or a fuel system malfunction, the ECM stores the data by giving priority to the misfire or fuel system malfunction, regardless of the order in which the malfunction was detected.
NOTE: As for Diagnostic trouble code P1603,
"Freeze-frame" data is not memorized.
Freeze Frame Data for M.U.T.-III
ITEM NO. M.U.T.-III SCAN TOOL
DISPLAY
1
2
4
Odometer
Ignition cycle (Warm up cycle)
DATA ITEM
Odometer
Ignition cycle (Warm up cycle)
Accumulated minute Accumulated minute*
UNIT or STATE
km
− min
NOTE: *: The total time, in which the failure determination is carried out while the ignition switch is in the ON position.
Freeze Frame Data for M.U.T.-III
ITEM NO. M.U.T.-III SCAN TOOL
DISPLAY
AA Airflow sensor
AB
BB
TP sensor (main)
Barometric pressure sensor
BC
BD
BE
BF
Relative TP sensor
TP sensor (sub)
APP sensor (main)
APP sensor (sub)
DATA ITEM
Mass airflow sensor
Throttle position sensor (main)
Barometric pressure sensor
UNIT or STATE
g/s
% kPa or in.Hg
Relative throttle position sensor
Throttle position sensor (sub)
%
%
Accelerator pedal position sensor (main) %
Accelerator pedal position sensor (sub) %
TSB Revision
13A-24 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ITEM NO. M.U.T.-III SCAN TOOL
DISPLAY
C0 Fuel system status
(bank 1)
DATA ITEM
Fuel system status
UNIT or STATE
• Open loop
• Closed loop
• Open loop-drive condition
• Open loop-DTC set
• Closed loop-O2 (rear) failed
N/A C1*
C2
C3
C4
C5*
C6
C7*
CC
CD
Fuel system status
(bank 2)
Calculated load value
ECT sensor
Short term fuel trim
(bank 1)
Short term fuel trim
(bank 3)
Long term fuel trim
(bank 1)
Long term fuel trim
(bank 3)
MAP sensor
Crankshaft position sensor
Fuel system status (bank 2)
Calculated load value
Engine coolant temperature sensor
Short term fuel trim
Short term fuel trim (bank 3)
Long term fuel trim
Long term fuel trim (bank 3)
Manifold absolute pressure sensor
Crankshaft position sensor
%
° C or ° F
%
****
%
**** kPa or in.Hg
r/min
CE
CF
D0
D1
D6
D7
D8
D9
DA
DB
Vehicle speed
Spark advance
Intake air temperature sensor
Time since engine running
Vehicle speed
Spark advance
Intake air temperature sensor
Time since engine running
EVAP. emission purge
SOL. duty
Fuel level gauge
Evaporative emission purge solenoid duty
Fuel level gauge
Power supply voltage Power supply voltage
Absolute load value Absolute load value
Target equivalence ratio Target equivalence ratio
Intake air temperature sensor
Intake air temperature sensor km/h or mph deg
° C or ° F sec
%
%
V
%
° F
DC Throttle actuator Throttle actuator control motor %
NOTE: *Data items are displayed on M.U.T.-III display, but the in-line 4 engine is not applicable and its data is displayed as "N/A" or "****".
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-25
Freeze Frame Data for General Scan Tool
COMMON EXAMPLE of
GENERAL SCAN
TOOL DISPLAY
PRAMETER
IDENTIFICATION
(PID)
DESCRIPTION
DTCFRZF
FUELSYS 1
LOAD_PCT
02
03
04
UNIT or STATE
DTC that caused required freeze frame data storage Pxxxx, Uxxxx
See M.U.T.-III Item No. C0
See M.U.T.-III Item No. C2
ECT
SHRTFT 1
LONGFT 1
MAP
05
06
07
0B
See M.U.T.-III Item No. C3
See M.U.T.-III Item No. C4
See M.U.T.-III Item No. C6
See M.U.T.-III Item No. CC
RPM
VSS
SPARKADV
IAT
MAF
TP
RUNTM
EVAP_PCT
0C
0D
0E
0F
10
11
1F
2E
See M.U.T.-III Item No. CD
See M.U.T.-III Item No. CE
See M.U.T.-III Item No. CF
See M.U.T.-III Item No. D0
See M.U.T.-III Item No. AA
See M.U.T.-III Item No. AB
See M.U.T.-III Item No. D1
See M.U.T.-III Item No. D6
FLI
BARO
VPWR
LOAD_ABS
EQ_RAT
TP_R
AAT
44
45
46
2F
33
42
43
See M.U.T.-III Item No. D7
See M.U.T.-III Item No. BB
See M.U.T.-III Item No. D8
See M.U.T.-III Item No. D9
See M.U.T.-III Item No. DA
See M.U.T.-III Item No. BC
Ambient air temperature
° C (° F)
TP_B
APP_D
APP_E
TAC_PCT
47
49
4A
4C
See M.U.T.-III Item No. BD
See M.U.T.-III Item No. BE
See M.U.T.-III Item No. BF
Command Throttle Actuator Control %
OBD- II DRIVE CYCLE
All kinds of diagnostic trouble codes (DTCs) can be monitored by carrying out a short drive according to the following 23 drive cycle patterns. In other words, doing such a drive regenerates any kind of trouble which involves illuminating the Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check Engine Lamp) and verifies the repair procedure has been eliminated [the trouble the Malfunction Indicator Lamp (SERVICE
ENGINE SOON or Check Engine Lamp) is no longer illuminated].
CAUTION
Two technicians should always be in the vehicle when carrying out a test.
NOTE: Check that the diagnosis trouble code (DTC) is not output before driving the OBD-II drive cycle. Erase the DTC if it has been output.
NOTE: Drive cycle patterns are not established for Vehicle speed signal monitor (DTC P0500), Power steering pressure switch monitor (P0551), and Fuel level sensor monitor (DTC P0461, P2066). Please reference the M.U.T. data list to judge whether these monitor items are normal.
TSB Revision
13A-26 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DRIVE CYCLE PATTERN LIST
MONITOR ITEM
Heated oxygen sensor (front) monitor <Readiness test item>
Heated oxygen sensor heater monitor <Readiness test item>
Catalytic converter monitor <Readiness test item>
Evaporative emission system leak monitor (small leak and gross leak) <Readiness test item>
Evaporative purge system monitor
Fuel tank pressure sensor monitor
Evaporative emission system leak monitor (very small leak)
<Readiness test item>
Airflow sensor monitor
Manifold absolute pressure (MAP) sensor monitor
Intake air temperature sensor monitor
Engine coolant temperature sensor monitor
Thermostat monitor
Heated oxygen sensor (rear) monitor <Readiness test item>
Air fuel ratio feedback monitor
Heated oxygen sensor (rear) monitor
Fuel tank temperature sensor monitor
Misfire monitor
Fuel tank pressure sensor monitor
Power steering pressure switch monitor
Throttle position sensor plausibility monitor
Mass airflow sensor plausibility monitor
Torque monitor
Wastegate system monitor
Idle speed control system monitor
Idle speed control system monitor
Ignition timing retard control (cold start strategy) monitor
Variable valve timing system (MIVEC) monitor
Fuel trim monitor
Heated oxygen sensor monitor
DIAGNOSTIC TROUBLE
CODE (DTC)
P0133
P0031, P0032, P0037,
P0038
P0420
P0442, P0455
P0441
P0450
P0456
P0101
P0106, P0107
P0096, P0111
P0116, P0125
P0128
P0139
PATTERN
1
2
3
4
5
6
7
8
9
P0134
P0140
P0181
P0300, P0301, P0302,
P0303, P0304
P0451
P0554
P1233, P1234
P1235, P1238
P1241
P0234
P0506, P0507
P1506, P1507
P1320
P0171, P0172
P0131, P0137, P2195
11
TSB Revision
.
MONITOR ITEM
Airflow sensor monitor
Heated oxygen sensor monitor
Injector monitor
Knock sensor monitor
Fuel level sensor monitor
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Intake air temperature sensor monitor
Manifold absolute pressure (MAP) sensor monitor
Engine coolant temperature sensor monitor
Fuel tank temperature sensor monitor
Turbocharger wastgate solenoid monitor
Crankshaft position sensor monitor
Evaporative emission purge solenoid monitor
Evaporative emission ventilation solenoid monitor
Fuel tank pressure sensor monitor
Engine oil control valve monitor
Engine RPM plausibility monitor
Barometric pressure sensor monitor
13A-27
DIAGNOSTIC TROUBLE
CODE (DTC)
PATTERN
P0102, P0103
P0108
P0117, P0118
P0132, P0138, P2252,
P2253
P0182, P0183
P0201, P0202, P0203,
P0204
P0243, P0247
P0327, P0328
P0335
P0443
P0446
P0452, P0453
P0462, P0463
P1021, P1025
P1239
P2228, P2229
TSB Revision
13A-28
PATTERN 1
Drive cycle pattern
ENGINE SPEED
1,500 - 3,500 r/min
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
(2)
DURING THE MONITOR
(3)
.
Inspection conditions
Test procedure
IGNITION
SWITCH:
"LOCK" (OFF)
(1)
2 MINUTES
TIME
AK402430 AJ
• Engine coolant temperature: More than 82° C (180° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle for 4 minutes at the following conditions. (During the monitor)
NOTE: When the system is normal, the monitor is completed earlier.
• Vehicle speed: More than 30 km/h (19 mph)
• Engine speed: More than 1,500 r/min, less than 3,500 r/min
• Engine load: More than 20 %, less than 60 %
• Without rapid accelerator pedal movement
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
NOTE: When the vehicle is operating normally and the OBD-II Drive Cycle is carried out, the Readiness Codes will be set as "Complete" on the first drive cycle. The second drive cycle is required to set the Readiness Codes as "Complete" if a fault is detected during the first drive cycle.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 2
Test procedure
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 10 seconds. (During the monitor)
3. Turn the ignition switch to the "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
NOTE: When the vehicle is operating normally and the OBD-II Drive Cycle is carried out, the Readiness Codes will be set as "Complete" on the first drive cycle. The second drive cycle is required to set the Readiness Codes as "Complete" if a fault is detected during the first drive cycle.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
PATTERN 3
Drive cycle pattern
Engine speed
3,500 r/min
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
During the monitor
(2)
(3)
During the monitor
(4)
(5)
13A-29
.
Inspection conditions
Test procedure
(1)
Ignition switch:
"LOCK" (OFF)
5 Minutes
Time
5 Seconds 3 Minutes
AK402432 AD
• Engine coolant temperature: More than 30° C (86° F)
• Intake air temperature: More than −10° C (14° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all accessories switched OFF.
2. Drive the vehicle for 5 minutes at the following conditions. (During the monitor)
• Engine speed: Less than 3,500 r/min
• Airflow rate: More than 13 g/sec, less than 45 g/sec
• Accelerator pedal: Except full close
• Without rapid accelerator pedal movement
3. Release the accelerator pedal for 5 seconds.
4. Drive the vehicle for 3 minutes at the following conditions. (During the monitor)
• Engine speed: Less than 3,500 r/min
• Airflow rate: More than 13 g/sec, less than 45 g/sec
• Accelerator pedal: Except full close
• Without rapid accelerator pedal movement
NOTE: When the system is normal, the monitor is completed earlier.
5. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
6. Start the engine and do Steps 1 to 5 again.
NOTE: When the vehicle is operating normally and the OBD-II Drive Cycle is carried out, the Readiness Codes will be set as "Complete" on the first drive cycle. The second drive cycle is required to set the Readiness Codes as "Complete" if a fault is detected during the first drive cycle.
7. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
13A-30
PATTERN 4
Drive cycle pattern
Engine speed
1,600 - 4,000 r/min
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
(2)
During the monitor
(3)
.
Inspection conditions
Test procedure
Ignition switch:
"LOCK" (OFF)
(1)
16 Minutes
Time
AK402430 AI
• Engine coolant temperature at engine start: Less than 36° C (96° F)
• Intake air temperature at engine start: Less than 36° C (96° F)
• Fuel amount at engine start: More than 15 %, less than 40 %
• Engine coolant temperature: More than 60° C (41° F)
• Intake air temperature: More than 5° C (41° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
• Fuel temperature: Less than 36° C (96° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle for 16 minutes at the following conditions. (During the monitor)
• Engine speed: More than 1,600 r/min, less than 4,000 r/min
• Vehicle speed: More than 30 km/h (18.7 mph)
• Engine load: More than 20 %, less than 50 %
• Without rapid accelerator pedal movement
NOTE: Keep running as long as possible with the power steering pressure switch in the OFF position.
NOTE: When the system is normal, the monitor is completed earlier.
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
NOTE: When the vehicle is operating normally and the OBD-II Drive Cycle is carried out, the Readiness Codes will be set as "Complete" on the first drive cycle. The second drive cycle is required to set the Readiness Codes as "Complete" if a fault is detected during the first drive cycle.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-31
PATTERN 5
Inspection conditions
Test procedure
• Engine coolant temperature at engine start: Less than 36° C (96° F)
• Intake air temperature at engine start: Less than 36° C (96° F)
• Fuel amount at engine start: More than 40 %, less than 85 %
• Engine coolant temperature: More than 20° C (68° F)
• Intake air temperature: More than 5° C (41° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
• Fuel temperature: Less than 32° C (90° F)
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 16 minutes. (During the monitor)
NOTE: When the system is normal, the monitor is completed earlier.
3. Turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
NOTE: When the vehicle is operating normally and the OBD-II Drive Cycle is carried out, the Readiness Codes will be set as "Complete" on the first drive cycle. The second drive cycle is required to set the Readiness Codes as "Complete" if a fault is detected during the first drive cycle.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 6
Drive cycle pattern
Inspection conditions
Test procedure
Engine speed
During the monitor
(3)
During the monitor
(4)
2,000 r/min
(2)
Idling
(1)
Ignition switch:
"LOCK" (OFF)
30 Seconds
2 Seconds
Time
AK402442 AC
• Engine coolant temperature at engine start: More than 0° C (32° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 30 seconds. (During the monitor)
3. Accelerate the vehicle for 2 seconds at the following conditions. (During the monitor)
• Engine speed: More than 2,000 r/min
• Engine load: More than 20 %
• Throttle position sensor output voltage: More than 3.5 volts
4. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
5. Start the engine and do Steps 1 to 4 again.
6. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
13A-32
PATTERN 7
Drive cycle pattern
Vehicle speed
50 km/h
(31 mph)
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
(2) (2)
Inspection conditions
Test procedure
Idling
Ignition switch:
"LOCK" (OFF)
(1)
1 Minute
(3)
30 Seconds
1 Minute
(3)
(5)
Time
30 Seconds
AK402435 AC
• Engine coolant temperature: More than 76° C (169° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle at more than 50 km/h (31 mph) for 1 minute.
3. Stop the vehicle in a safe place and let the engine idle for 30 seconds.
4. Repeat Steps 2 and 3 again.
5. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
6. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 8
Drive cycle pattern
Vehicle speed
50 km/h
(32 mph)
(2)
During the monitor
(3)
.
Inspection conditions
Test procedure
Ignition switch:
"LOCK" (OFF)
(1)
6 Minutes
Time
AK402441 AM
• Engine coolant temperature at engine start: More than 7° C (47° F)
• Intake air temperature: Less than 60° C (140° F)
• Engine coolant temperature: More than 40° C (104° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle for 6 minutes at the following condition. (During the monitor)
• Vehicle speed: More than 50 km/h (32 mph)
• Except fuel cut
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
PATTERN 9
Drive cycle pattern
Vehicle speed
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
50 km/h
(31 mph)
(2)
During the monitor
(3)
13A-33
.
Inspection conditions
Test procedure
Ignition switch:
"LOCK" (OFF)
(1)
44 minutes
Time
AK402441 AN
• Engine coolant temperature at engine start: More than 10° C (50° F), less than 60° C
(168
° F)
• Intake air temperature at engine start: More than 10° C (14° F)
• Dropping of intake air temperature since engine start: Less than 5° C (9° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle for 20 minutes at the following conditions. (During the monitor)
• Vehicle speed: More than 50 km/h (32 mph)
• Except fuel cut
NOTE: The system is normal if engine coolant temperature will rise more than 82
°
C
(180
°
F) within 44 minutes.
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
13A-34
PATTERN 10
Drive cycle pattern
Vehicle speed
50 km/h
(32 mph)
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
(2)
During the monitor
(3)
Inspection conditions
Test procedure
Ignition switch:
"LOCK" (OFF)
(1)
6 Minutes
(4)
Time
AK604701 AB
• Engine coolant temperature: More than 76° C (169° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle at 50 km/h (31 mph) for 6 minutes.
3. Release the accelerator pedal for 10 seconds then stop the vehicle in a safe place.
(During the monitor)
4. Turn the ignition switch to "LOCK" (OFF) position.
5. Start the engine and do Steps 1 to 4 again.
6. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 11
Drive cycle pattern
Inspection conditions
Test procedure
Engine speed
During the monitor
(3)
1,800 r/min
(4)
(2)
Idling
Ignition switch:
"LOCK" (OFF)
(1)
3 Minutes
30 Seconds
Time
AK402436 AC
• Engine coolant temperature: More than 82° C (180° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 3 minutes.
3. Drive the vehicle for 30 seconds at the following conditions. (During the monitor)
• Engine speed: More than 1,800 r/min
• Engine load: More than 30 %, less than 80 %
• Throttle position sensor output: Less than 3.0 volts
• Except fuel cut
4. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
.
Drive cycle pattern
Vehicle speed
50 km/h
(31 mph)
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
PATTERN 12
(2)
(3)
(4)
(5)
(4)
(5)
(4)
(5)
13A-35
.
Inspection conditions
Test procedure
Idling
Ignition switch:
"LOCK" (OFF)
(1)
(7)
Time
5 Minutes
5 Seconds
5 Seconds
AK402437 AC
• Engine coolant temperature: More than 76° C (169° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle at 50 km/h (31 mph) for 5 minutes.
3. Release the accelerator pedal for 5 seconds then stop the safe place.
4. Increase the speed of the vehicle to 50 km/h (31 mph) under the following conditions, and then drive the vehicle for 30 seconds.
• Engine speed: More than 1,500 r/min
• Engine load: More than 40 %
5. Release the accelerator pedal for 5 seconds then stop the safe place.
6. Repeat Steps 4 and 5 for 2 times.
7. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
8. Start the engine and do Steps 1 to 7 again.
9. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 13
Inspection conditions
Test procedure
• Engine coolant temperature at engine start: More than −10° C (14° F), less than 33° C
(91
° F)
• Difference between engine coolant temperature and intake air temperature at engine start: Less than 5
° C (9° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle at more than 30 km/h (19 mph) until engine coolant temperature rises more than 60
° C (140° F). (During the monitor)
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
13A-36
PATTERN 14
Drive cycle pattern
Engine speed
500 - 3,000 r/min
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
(2)
During the monitor
(3)
Inspection conditions
Test procedure
Ignition switch:
"LOCK" (OFF)
(1)
3 Minutes
Time
AK402440 AE
• Engine coolant temperature: More than −10° C (14° F)
• Intake air temperature: More than −10° C (14° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle for 3 minutes at the following conditions. (During the monitor)
• Engine speed: More than 500 r/min, less than 3,000 r/min
• Engine load: More than 25 %
• Without rapid accelerator pedal change
• Except fuel cut
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
TSB Revision
PATTERN 15
Drive cycle pattern
Vehicle speed
50 km/h
(31 mph)
Idling
Ignition switch:
"LOCK" (OFF)
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
(1)
(2)
(3)
1st monitor
(2)
(3)
2nd monitor
(2)
(2)
(3)
9th monitor
(2)
(3)
10th monitor
(5)
20 seconds 20 seconds
13A-37
Time
AK402438 AC
Inspection condition
Test procedure
Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Accelerate until the vehicle speed is more than 50 km/h (31 mph).
• Engine speed: More than 2,500 r/min
• Engine load: More than 55 %
3. Stop the vehicle in a safe place and let the engine idle for 20 seconds. (During the monitor)
4. Repeat Steps 2 and 3 for 10 times.
5. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
6. Start the engine and do Steps 1 to 5 again.
7. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 16
Drive cycle pattern
Vehicle speed
50 km/h
(31 mph)
(2)
During the monitor
(3)
Inspection conditions
Test procedure
Ignition switch:
"LOCK" (OFF)
(1)
30 seconds
Time
AK402441 AP
• Engine coolant temperature: More than 65° C (149° F)
• Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle at more than 50 km/h (31 mph) for 30 seconds. (During the monitor)
3. Stop the vehicle in a safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
13A-38 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
.
.
PATTERN 17
Inspection conditions
Test procedure
Condition of TC-SST: Shift lever "D" range
1. Start the engine with all the accessories switched OFF.
2. Drive the vehicle with the accelerator pedal fully depressed for 5 seconds. (During the monitor)
3. Stop at safe place and turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 18
Inspection conditions
Test procedure
• Engine coolant temperature: More than 82° C (180° F)
• Intake air temperature: More than −10° C (14° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
1. Start the engine with all the accessories switched OFF.
2. Accelerate until the vehicle speed is more than 1.5 km/h (1 mph).
3. Stop the vehicle in a safe place and let the engine idle for 1 minute. (During the monitor)
4. Turn the ignition switch to "LOCK" (OFF) position.
5. Start the engine and do Steps 1 to 4 again.
6. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 19
Inspection conditions
Test procedure
• Engine coolant temperature: More than 7° C (45° F), less than 36° C (97° F)
• Intake air temperature: More than −10° C (14° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 1 minute. (During the monitor)
3. Turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 20
Inspection conditions
Test procedure
• Engine coolant temperature: More than 77° C (171° F), less than 87° C (189° F)
• Barometric pressure: More than 76 kPa (22.5 inHg)
1. Start the engine with all the accessories switched OFF.
2. Drive the engine at 1,200
− 1,500 r/min for 30 seconds. (During the monitor)
3. Turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
PATTERN 21
Inspection condition
Test procedure
Engine coolant temperature: More than 82
° C (180° F)
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 15 minutes. (During the monitor)
3. Turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 22
Inspection conditions
Test procedure
• Intake air temperature: More than −10° C (14° F)
• Engine coolant temperature sensor: More than 7° C (45° F)
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle for 4 minutes. (During the monitor)
3. Turn the ignition switch to "LOCK" (OFF) position.
4. Start the engine and do Steps 1 to 3 again.
5. Confirm that the diagnostic trouble code (DTC) is not output.
.
PATTERN 23
Inspection conditions
Test procedure
13A-39
• Fuel temperature sensor: Less than 36° C (96° F) <Fuel tank pressure sensor monitor>
• Fuel amount at engine start: Less than 85 % <Fuel tank pressure sensor monitor>
1. Start the engine with all the accessories switched OFF.
2. Let the engine idle at the engine speed less than 1,000 r/min for 15 seconds. (During the monitor)
3. Turn the ignition switch to "LOCK" (OFF) position.
4. Confirm that the diagnostic trouble code (DTC) is not output.
SYSTEM READINESS TEST STATUS
.
PURPOSE
The Readiness function (also referred to as I/M
Readiness or I/M Flags) indicates if a full diagnostic check has been "Completed" (is "Ready") for each non-continuous monitor. Enhanced I/M State Emission Programs will use the Readiness status (Codes) to see if the vehicle is ready for OBD-II testing.
"Incomplete" (Not Ready) codes will be one of the triggers for I/M failure.
.
OVERVIEW
The ECM monitors the following main diagnosis items and records whether the evaluation was completed or is incomplete. The Readiness Codes are established for the I/M programs, thereby confirming that the vehicles have not been tampered with by erasing the diagnostic trouble code(s) (DTCs) before
I/M testing. The Readiness Codes and DTCs can be reset by disconnecting the battery or by erasing the codes with a scan tool MB991958 (M.U.T.-III sub assembly). For this reason, all the Readiness Codes must be displayed "Complete" before I/M testing.
When the monitors run and complete, the scan tool
MB991958 (M.U.T.-III sub assembly) will display the
Readiness Codes as "Complete" (General Scan
Tools display as "Ready"). When the vehicle is operating normally and the OBD-II Drive Cycle is carried out, the Readiness Codes will be set as "Complete" on the first drive cycle. For DTCs requiring two drive cycles to detect a fault, the second drive cycle is required to set the Readiness Codes as "Complete" if a fault is detected during the first drive cycle. If the fault is still there after the second drive cycle, a DTC will be set.
• Catalyst: P0420
• Evaporative system: P0442, P0455, P0456
• Heated oxygen sensor: P0133, P0139
• Heated oxygen sensor heater: P0031, P0032,
P0037, P0038
TSB Revision
13A-40
After all the Readiness Codes are displayed as
"Complete", the technician is assured that any DTCs related to the monitor will be displayed if the system has a problem. That is why some State's I/M probefore they check for DTCs.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
NOTE: After a repair is made for a DTC, the technician should drive the OBD-II Drive Cycle checking that the scan tool MB991958 (M.U.T.-III Sub Assembly) displays all the Readiness Codes as "Complete".
grams require the Readiness Code as "Complete"
FAIL-SAFE FUNCTION REFERENCE TABLE
M1131153000857
The control is carried out, which keeps the safety driving by the preset controllogic when the diagnosis code is output. The diagnosis code having the fail-safe function is as follows.
DTC
P0096
P0097
P0098
P0111
P0112
P0113
P0116
P0117
P0118
P0122
P0123
P0125
P0222
P0223
P0234
DIAGNOSTIC ITEM FAIL-SAFE AND BACKUP FUNCTION
Intake air temperature circuit range/performance problem (sensor 2)
Intake air temperature circuit low input
(sensor 2)
Intake air temperature circuit high input
(sensor 2)
Intake air temperature circuit range/performance problem (sensor 1)
Control as if the intake air temperature in the intake manifold is 25 ° C.
Control as if the intake air temperature in the intake manifold is 25
° C.
Control as if the intake air temperature in the intake manifold is 25
° C.
Control as if the intake air temperature is
25
° C.
Intake air temperature circuit low input
(sensor 1)
Intake air temperature circuit high input
(sensor 1)
Control as if the intake air temperature is
25 ° C.
Control as if the intake air temperature is
25
° C.
Engine coolant temperature circuit range/performance problem
Control as if the engine coolant temperature is 80
° C.
Engine coolant temperature circuit low input Control as if the engine coolant temperature is 80
° C.
Engine coolant temperature circuit high input Control as if the engine coolant temperature is 80 ° C.
Throttle position sensor (main) circuit low input
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor
(sub) fails.
Throttle position sensor (main) circuit high input
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor
(sub) fails.
Insufficient coolant temperature for closed loop fuel control
Control as if the engine coolant temperature is 80
° C.
Throttle position sensor (sub) circuit low input
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor
(main) fails.
Throttle position sensor (sub) circuit high input
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor
(main) fails.
Turbocharger wastegate system malfunction Fuel is cut in abnormal engine overboost condition.
TSB Revision
P0365
P0513
P0606
P0622
P0638
P0642
P0657
P1021
P1025
P1231
P1232
P1233
DTC
P0300
P0301
P0302
P0303
P0304
P0327
P0328
P0340
P1234 malfunction
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSTIC ITEM
Random/multiple cylinder misfire detected
Cylinder 1 misfire detected
Cylinder 2 misfire detected
Cylinder 3 misfire detected
Cylinder 4 misfire detected
Knock sensor circuit low
Knock sensor circuit high
Intake camshaft position sensor circuit
Exhaust camshaft position sensor circuit
Immobilizer malfunction
Engine control module main processor malfunction
Generator FR terminal circuit malfunction
Throttle actuator control motor circuit range/performance
Throttle position sensor power supply
Throttle actuator control motor relay circuit
Intake engine oil control valve circuit
Exhaust engine oil control valve circuit
Active stability control plausibility
Fail safe system
Throttle position sensor (main) plausibility
Throttle position sensor (sub) plausibility
13A-41
FAIL-SAFE AND BACKUP FUNCTION
The supply of fuel to the misfiring cylinder can possibly be cut.
The supply of fuel to the misfiring cylinder can possibly be cut.
The supply of fuel to the misfiring cylinder can possibly be cut.
The supply of fuel to the misfiring cylinder can possibly be cut.
The supply of fuel to the misfiring cylinder can possibly be cut.
Fix the ignition timing with an allowance against knock.
Fix the ignition timing with an allowance against knock.
• Engine runs in learned pattern until engine stops.
• Does not control variable valve timing
(V.V.T.).
Does not control variable valve timing
(V.V.T.).
Engine start is prohibited.
Throttle opening degree position is in default position.
Prohibits generator output suppression control against current consumers.
(Operates as a normal generator.)
Throttle opening degree position is in default position.
Throttle opening degree position is in default position.
Throttle opening degree position is in default position.
V.V.T.phase angle (intake) becomes most retarded angle.
V.V.T.phase angle (exhaust) becomes most advanced angle.
Torque requested by active stability control
(ASC) is ignored.
Microcomputer is reset.
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor
(sub) fails.
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor
(main) fails.
TSB Revision
P1236
P1237
P1238
P1239
P1240
P1241
P1242
P1243
P1244
P1245
P1247
P1590
P1603
P2100
P2101
P2122
13A-42
DTC
P1235
P2123
P2127
P2128
P2135
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSTIC ITEM
Mass airflow sensor plausibility
Fail safe control monitor
FAIL-SAFE AND BACKUP FUNCTION
Fuel control is carried out using throttle opening degree and engine speed in accordance with preset map.
A/D converter Throttle opening degree position is in default position.
Accelerator pedal position sensor plausibility Throttle opening degree position is in default position.
Mass airflow sensor plausibility (torque monitor)
Engine RPM plausibility
Throttle opening degree position is in default position.
Throttle opening degree position is in default position.
Ignition angle
Torque monitor
Ignition retard is not carried out.
Throttle opening degree position is in default position.
Throttle opening degree position is in default position.
Microcomputer is reset.
Inquiry/response error
RAM test for all area
Cycle RAM test (engine)
TC-SST plausibility <TC-SST>
TCM to ECM communication error in torque reduction request <TC-SST>
Microcomputer is reset.
Microcomputer is reset.
Torque requested by TC-SST-ECU is ignored.
Engine output is restricted.
Battery backup circuit malfunction All diagnosis codes are stored once failure judgment is completed.
Throttle actuator control motor circuit (open) Throttle opening degree position is in default position.
Throttle actuator control motor magneto malfunction
Accelerator pedal position sensor (main) circuit low input
Accelerator pedal position sensor (main) circuit high input
Throttle opening degree position is in default position.
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if accelerator pedal position sensor (sub) fails.
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if accelerator pedal position sensor (sub) fails.
Accelerator pedal position sensor (sub) circuit low input
Accelerator pedal position sensor (sub) circuit high input
Throttle position sensor (main and sub) range/performance problem
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if accelerator pedal position sensor (main) fails.
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if accelerator pedal position sensor (main) fails.
Throttle opening degree position is in default position.
TSB Revision
DTC
P2138
P2228
P2229
P2253
P2263
U0167
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-43
DIAGNOSTIC ITEM
Accelerator pedal position sensor (main and sub) range/performance problem
Barometric pressure circuit low input
Barometric pressure circuit high input
FAIL-SAFE AND BACKUP FUNCTION
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if accelerator pedal position sensor (sub) fails.
Control as if the barometric pressure is 101 kPa.
Control as if the barometric pressure is 101 kPa.
Does not control air-fuel ratio closed loop.
Heated oxygen sensor offset circuit high voltage
Intake charge system malfunction
Immobilizer communication error
Fuel is cut in engine overboost condition.
Engine start is prohibited.
TSB Revision
13A-44 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSTIC TROUBLE CODE CHART
M1131151003399
CAUTION
During diagnosis, a DTC code associated with other system may be set when the ignition switch is turned on with connector(s) disconnected. On completion, confirm all systems for DTC(s). If DTC(s) are set, erase them all.
DTC DIAGNOSTIC ITEM REFERENCE
PAGE
P0011 Intake variable valve timing system target error
P0012 Camshaft position - timing over-retarded
P0014 Exhaust variable valve timing system target error
P0016 Crankshaft/camshaft (intake) position sensor phase problem
P0017 Crankshaft/camshaft (exhaust) position sensor phase problem
P0031 Heated oxygen sensor (front) heater circuit low
P0032 Heated oxygen sensor (front) heater circuit high
P0037 Heated oxygen sensor (rear) heater circuit low
P0038 Heated oxygen sensor (rear) heater circuit high
P0069 Abnormal correlation between manifold absolute pressure sensor and barometric pressure sensor
P0096
*
Intake air temperature circuit range/performance problem (sensor 2)
P0097
*
Intake air temperature circuit low input (sensor 2)
P0098
*
Intake air temperature circuit high input (sensor 2)
P0101* Mass airflow circuit range/performance problem
P0102* Mass airflow circuit low input
P0103* Mass airflow circuit high input
P0106 Manifold absolute pressure circuit range/performance problem
P0107 Manifold absolute pressure circuit low input
P0108 Manifold absolute pressure circuit high input
P0111* Intake air temperature circuit range/performance problem (sensor 1)
P0112* Intake air temperature circuit low input (sensor 1)
P0113* Intake air temperature circuit high input (sensor 1)
P0116* Engine coolant temperature circuit range/performance problem
P0137 Heated oxygen sensor (rear) circuit low voltage
P0117* Engine coolant temperature circuit low input
P0118* Engine coolant temperature circuit high input
P0134* Heated oxygen sensor (front) circuit no activity detected
P0122* Throttle position sensor (main) circuit low input
P0131 Heated oxygen sensor (front) circuit low voltage
P0123* Throttle position sensor (main) circuit high input
P0125* Insufficient coolant temperature for closed loop fuel control
P0128 Coolant thermostat (coolant temperature below thermostat regulating temperature)
P.13A-203
P0132 Heated oxygen sensor (front) circuit high voltage
P.13A-211
P0133 Heated oxygen sensor (front) circuit slow response
P.13A-215
P.13A-220
P.13A-226
P0138 Heated oxygen sensor (rear) circuit high voltage
P.13A-234
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC DIAGNOSTIC ITEM
P0139 Heated oxygen sensor (rear) circuit slow response
P0140 Heated oxygen sensor (rear) circuit no activity detected
P0171 System too lean
P0172 System too rich
P0181 Fuel tank temperature sensor circuit range/performance
P0182 Fuel tank temperature sensor circuit low input
P0183 Fuel tank temperature sensor circuit high input
P0201 Injector circuit-cylinder 1
P0202 Injector circuit-cylinder 2
P0203 Injector circuit-cylinder 3
P0204 Injector circuit-cylinder 4
P0222* Throttle position sensor (sub) circuit low input
P0223* Throttle position sensor (sub) circuit high input
P0234 Turbocharger wastegate system malfunction
P0243 Turbocharger wastegate solenoid 1 circuit
P0247 Turbocharger wastegate solenoid 2 circuit
P0300 Random/multiple cylinder misfire detected
P0301 Cylinder 1 misfire detected
P0302 Cylinder 2 misfire detected
P0303 Cylinder 3 misfire detected
P0304 Cylinder 4 misfire detected
P0327 Knock sensor circuit low
P0328 Knock sensor circuit high
P0335* Crankshaft position sensor circuit
P0340* Intake camshaft position sensor circuit
P0365* Exhaust camshaft position sensor circuit
P0420 Warm up catalyst efficiency below threshold
P0441 Evaporative emission control system incorrect purge flow
P0442 Evaporative emission control system leak detected (small leak)
P0443 Evaporative emission purge solenoid circuit
P0446 Evaporative emission ventilation solenoid circuit
P0450 Fuel tank differential pressure sensor malfunction
P0451 Fuel tank differential pressure circuit range/performance problem
P0452 Fuel tank differential pressure circuit low input
P0453 Fuel tank differential pressure circuit high input
P0455 Evaporative emission control system leak detected (gross leak)
P0456 Evaporative emission control system leak detected (very small leak)
P0461 Fuel level sensor (main) circuit range/performance
P0462 Fuel level sensor circuit low input
P0463 Fuel level sensor circuit high input
P0500* Vehicle speed signal malfunction
TSB Revision
13A-45
REFERENCE
PAGE
P.13A-238
P.13A-242
P.13A-246
P.13A-252
P.13A-258
P.13A-265
P.13A-270
P.13A-277
P.13A-287
P.13A-297
P.13A-307
P.13A-317
P.13A-323
P.13A-328
P.13A-330
P.13A-337
P.13A-343
P.13A-348
P.13A-351
P.13A-354
P.13A-357
P.13A-361
P.13A-364
P.13A-367
P.13A-377
P.13A-385
P.13A-394
P.13A-396
P.13A-400
P.13A-412
P.13A-419
P.13A-426
P.13A-435
P.13A-444
P.13A-455
P.13A-512
P.13A-523
P.13A-534
P.13A-537
P.13A-540
P.13A-542
13A-46 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC DIAGNOSTIC ITEM
P0506 Idle control system RPM lower than expected
P0507 Idle control system RPM higher than expected
P0513 Immobilizer malfunction
P0551 Power steering pressure switch circuit range/performance
P0554 Power steering pressure switch circuit intermittent
P0603* EEPROM malfunction
P0606* Engine control module main processor malfunction
P0622 Generator FR terminal circuit malfunction
P0630* Vehicle Identification Number (VIN) malfunction
P0638* Throttle actuator control motor circuit range/performance
P0642* Throttle position sensor power supply
P0657* Throttle actuator control motor relay circuit malfunction
P0830 Clutch pedal position switch circuit range/performance
P1021 Intake engine oil control valve circuit
P1025 Exhaust engine oil control valve circuit
P1231 Active stability control plausibility
P1232 Fail safe system
P1233* Throttle position sensor (main) plausibility
P1234* Throttle position sensor (sub) plausibility
P1235* Mass airflow sensor plausibility
P1236* A/D converter
P1237* Accelerator pedal position sensor plausibility
P1238* Mass airflow sensor plausibility (torque monitor)
P1239* Engine RPM plausibility
P1240 Ignition angle
P1241* Torque monitor
P1242 Fail safe control monitor
P1243 Inquiry/response error
P1244 RAM test for all area
P1245 Cycle RAM test (engine)
P1247 TC-SST plausibility <TC-SST>
P1320 Ignition timing retard insufficient
P1506 Idle control system RPM lower than expected at low temperature
P1507 Idle control system RPM higher than expected at low temperature
P1590* TCM to ECM communication error in torque reduction request <TC-SST>
P1603* Battery backup circuit malfunction
P1676* Variant coding
P2066 Fuel level sensor (sub) circuit range/performance
P2100* Throttle actuator control motor circuit (open)
P2101* Throttle actuator control motor magneto malfunction
P2122* Accelerator pedal position sensor (main) circuit low input
TSB Revision
REFERENCE
PAGE
P.13A-545
P.13A-548
P.13A-551
P.13A-553
P.13A-560
P.13A-564
P.13A-566
P.13A-568
P.13A-573
P.13A-575
P.13A-579
P.13A-581
P.13A-589
P.13A-594
P.13A-601
P.13A-607
P.13A-609
P.13A-610
P.13A-614
P.13A-617
P.13A-620
P.13A-621
P.13A-624
P.13A-628
P.13A-630
P.13A-631
P.13A-635
P.13A-637
P.13A-638
P.13A-639
P.13A-640
P.13A-641
P.13A-644
P.13A-647
P.13A-650
P.13A-653
P.13A-657
P.13A-659
P.13A-663
P.13A-668
P.13A-672
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-47
DTC
P2123*
DIAGNOSTIC ITEM
Accelerator pedal position sensor (main) circuit high input
REFERENCE
PAGE
P.13A-677
P2127* Accelerator pedal position sensor (sub) circuit low input
P2128*
P2135*
Accelerator pedal position sensor (sub) circuit high input
Throttle position sensor (main and sub) range/performance problem
P.13A-682
P.13A-687
P.13A-691
P2138* Accelerator pedal position sensor (main and sub) range/performance problem
P.13A-697
P2195
P2228*
Heated Oxygen Sensor (front) Inactive
Barometric pressure circuit low input
P.13A-704
P.13A-707
P2229* Barometric pressure circuit high input
P.13A-709
P2252 Heated oxygen sensor offset circuit low voltage
P2253
P2263
Heated oxygen sensor offset circuit high voltage
Intake charge system malfunction
P.13A-711
P.13A-713
P.13A-715
U0001 Bus off
U0101* TC-SST-ECU time-out <TC-SST>
U0121* ASC-ECU time-out
P.13A-718
P.13A-719
P.13A-723
U0141* ETACS-ECU time-out
P.13A-727
U0167
U1180*
Immobilizer communication error
Combination meter time-out
P.13A-731
P.13A-733
NOTE: Do not replace the engine control module (ECM) until a through terminal check reveals there are no short/open circuits.
NOTE: Check that the ECM ground circuit is normal before checking for the cause of the problem.
NOTE: After the ECM detects a malfunction, a diagnostic trouble code is recorded the next time the engine is started and the same malfunction is re-detected. However, for items marked with a "*", the diagnostic trouble code is recorded on the first detection of the malfunction.
NOTE: Sensor 1 of the heated oxygen sensor indicates the sensor mounted at a position closest to the engine, and sensor 2 of the heated oxygen sensor indicates the sensor mounted at the position second closest to the engine.
TSB Revision
13A-48 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
SYMPTOM CHART
M1131151502711
CAUTION
During diagnosis, a DTC associated with other systems may be set when the ignition switch is turned on with connector(s) disconnected. On completion, confirm all systems for DTC(s). If DTC(s) are set, erase them all.
CAUTION
Disconnecting the battery cables or removing the combination meter will erase the learned value of the fuel gauge. To recover the learned value, input a vehicle speed (by actually driving the vehicle or inputting a simulated vehicle speed), and stop the vehicle. This will complete the learning process.
NOTE: Check that the ECM ground circuit is normal before checking for the cause of the problem.
NOTE: When the racing (3,000 to 5,000 r/min or more) continues on the vehicle stopped with no load during the specified time or more, the increase in the engine speed might be limited. This comes from the engine protection and control functions and is not a malfunction.
.
TROUBLE SYMPTOMS INSPECTION
PROCEDURE
REFERENCE PAGE
Communication with ECM only is not possible 1
P.13A-737
Communication with scan tool is impossible
Malfunction
Indicator Lamp
(SERVICE
ENGINE SOON or
Check Engine
Lamp) and related parts
The Malfunction Indicator Lamp (SERVICE
ENGINE SOON or Check Engine Lamp) does not illuminate right after the ignition switch is turned to the "ON" position
The Malfunction Indicator Lamp (SERVICE
ENGINE SOON or Check Engine Lamp) remains illuminated and never goes out
2
3
P.13A-741
P.13A-742
Starting Cranks, won't start 4
P.13A-744
Starts up and dies 5
P.13A-751
Hard starting 6
P.13A-755
Idling stability
(improper idling)
Unstable idle (rough idle, hunting)
Idle speed is high (improper idle speed)
7
8
P.13A-760
P.13A-764
Idle speed is low (improper idle speed) 9
P.13A-765
Idling stability
(engine stalls)
When the engine is cold, it stalls at idle (die out) 10
When the engine is hot, it stalls at idle (die out) 11
P.13A-766
P.13A-769
The engine stalls when accelerating (pass out) 12
P.13A-772
The engine stalls when decelerating 13
P.13A-774
Driving Hesitation, sag, Stumble, Poor acceleration or
Surge
Acceleration shock
14
15
P.13A-776
P.13A-779
Knocking 16
P.13A-781
Too high CO and HC concentration when idling 17
P.13A-782
TSB Revision
TROUBLE SYMPTOMS
IM240 test failure
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Transient, mass emission tailpipe test failure
Purge flow test of the evaporative emission canister failure
Pressure test of the evaporative system failure
Generator output voltage is low (approximately 12.3 volts)
Power supply system and ignition switch-IG system
Fuel pump system
Ignition switch-ST system and starter relay system <M/T>
Ignition switch-ST system and starter relay system <TC-SST>
Ignition circuit system
A/C system
Engine oil pressure switch system
13A-49
INSPECTION
PROCEDURE
18
19
REFERENCE PAGE
P.13A-785
P.13A-789
20
21
22
23
24
25
26
27
28
P.13A-789
P.13A-791
P.13A-794
P.13A-805
P.13A-818
P.13A-830
P.13A-842
P.13A-847
P.13A-849
.
PROBLEM SYMPTOMS TABLE (FOR YOUR INFORMATION)
ITEMS
At starting Won't start
SYMPTOM
The starter cranks the engine, but there is no combustion within the cylinders, and the engine won't start.
The engine starts, but then engine soon stalls.
Starts up and dies
Hard starting
Idling stability Hunting
Rough idle
Engine starts after cranking a while.
Engine speed doesn't remain constant; changes at idle.
Usually, a judgement can be based upon the movement of the tachometer pointer, and the vibration transmitted to the steering wheel, shift lever, body, etc.
The engine doesn't idle at the correct speed.
Incorrect idle speed
Engine stall (die out)
Engine stall (pass out)
The engine stalls when the foot is taken from the accelerator pedal, regardless of whether the vehicle is moving or not.
The engine stalls when the accelerator pedal is depressed.
TSB Revision
13A-50
ITEMS
At driving
At stopped
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
SYMPTOM
Hesitation Sag "Hesitation" is the delay in response of the vehicle speed
(engine speed). This occurs when the accelerator is depressed in order to accelerate from the speed at which the vehicle is now traveling, or a temporary drop in vehicle speed
(engine speed) during such acceleration.
Serious hesitation is called
"sag".
Vehicle speed
Initial accelerator pedal depression
Hesitation
Normal
Sag
Time
AKX01361 AC
Poor acceleration Poor acceleration is inability to obtain an acceleration corresponding to the degree of throttle opening, even though acceleration is smooth. Also the inability to reach maximum speed.
Stumble Engine speed increase is delayed when the accelerator pedal is initially depressed for acceleration.
Vehicle speed
Initial
Normal accelerator pedal depression
Shock
Surge
Knocking
Run on
("Dieseling")
Idling
Time
Stumble
AKX01362 AD
The feeling of a comparatively large impact or vibration when the engine is accelerated or decelerated.
This is slight acceleration and deceleration feel usually felt during steady, light throttle cruise. Most notable under light loads.
A sharp sound during driving, which sounds like a hammer striking the cylinder walls. It makes poor driveability.
The condition in which the engine continues to run after the ignition switch is turned to the "LOCK" (OFF) position. Also called "dieseling".
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSTIC TROUBLE CODE PROCEDURES
13A-51
.
.
.
.
DTC P0011: Intake Variable Valve Timing System Target Error
TECHNICAL DESCRIPTION
• The ECM checks the variable valve timing system for malfunction.
DESCRIPTIONS OF MONITOR METHODS
The phase angle of the intake camshaft is higher than the specified value.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Camshaft position sensor
• Crankshaft position sensor
• Engine coolant temperature sensor
• Throttle position sensor
• Engine oil control valve
TSB Revision
13A-52
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
No
Monitoring conditions
Yes
|Cam angle-target|
> 5˚CA
Yes
Continuous failure for 5secs
Yes
Malfunction
No
No
Good
End
Cam angle: Intake valve open timing (intake side)
Exhaust valve close timing (exhaust side)
Check Conditions
• More than 20 seconds have passed since the engine starting sequence was completed.
• Engine speed is 1,188 r/min or more.
• Engine coolant temperature is higher than 76° C
(169
° F).
Judgment Criterion
• The phase angle of the intake camshaft is 5 degrees or more for 5 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
AK704222
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 20
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Intake engine oil control valve failed.
• Oil passage of variable valve timing control system clogged.
• Intake variable valve timing sprocket operation mechanism stuck.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
13A-53
STEP 1. Using scan tool MB991958, read the diagnostic trouble code (DTC).
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958, read the DTC.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the diagnostic trouble code other than P0011 set?
YES : Refer to, Diagnostic Trouble Code Chart P.13A-44 .
NO : Go to Step 2.
MB991827
AC608435 AB
STEP 2. Check intake engine oil control valve itself.
• Check intake engine oil control valve itself (Refer to Engine
Oil Control Valve Check P.13A-912 ).
Q: Is the check result normal?
YES : Go to Step 3.
NO : Replace intake engine oil control valve. Then go to
Step 6.
STEP 3. Check oil passage of intake variable valve timing control system for being clogged.
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair it. Then go to Step 6.
STEP 4. Check intake variable valve timing sprocket operation mechanism for being stuck.
Q: Is the check result normal?
YES : Go to Step 5.
NO : Repair it. Then go to Step 6.
TSB Revision
13A-54 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 5. Check the trouble symptoms.
(1) Carry out test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0011 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 6.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
STEP 6. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0011 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
.
.
DTC P0012: Camshaft Position
− Timing Over-Retarded
TECHNICAL DESCRIPTION
• If the vehicle equipped with 4B11-T/C engine continues the rough driving like competitive running (the running that constantly repeats the cycle of the full opened position of the accelerator pedal and the full closed position of the accelerator pedal.), the amount of carbon mixed into the engine oil tends to increase. This can possibly cause the timing chain to gradually elongate. To prevent this, the function or logic monitoring the amount of elongation of the timing chain is integrated into the ECM. The details are shown in timing chain maintenance (Refer to GROUP 00,
Precautions Before Service
− Timing Chain Maintenance P.00-33 ).
.
DTC SET CONDITIONS
Check Condition
• Ignition switch is "ON" position.
Judgment Criterion
• The learning value for the current phase angle of
V.V.T. at the intake (retard angle) side and the exhaust (advanced angle) side is different from the initial phase angle of V.V.T. by more than the specified value.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are: )
• Timing chain elongated.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-55
STEP 1. Timing Chain Elongation Visual Check
Refer to GROUP 11A, On-vehicle Service
− Timing Chain Elongation Visual Check P.11A-17 .
Q: Are there any abnormalities?
YES : Initialize the learning value for the elongation of the timing chain. Refer to GROUP 00, Precautions Before
Service
− Timing Chain Maintenance
P.00-33 .
NO : Replace the timing chain and the oil pump chain.
Then initialize the learning value for the elongation of the timing chain. Refer to GROUP 00, Precautions
Before Service
− Timing Chain Maintenance
P.00-33 .
.
.
.
.
DTC P0014: Exhaust Variable Valve Timing System Target Error
TECHNICAL DESCRIPTION
• The ECM checks the variable valve timing system for malfunction.
DESCRIPTIONS OF MONITOR METHODS
The phase angle of the exhaust camshaft is higher than the specified value.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Camshaft position sensor
• Crankshaft position sensor
• Engine coolant temperature sensor
• Throttle position sensor
• Engine oil control valve
TSB Revision
13A-56
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
No
Monitoring conditions
Yes
|Cam angle-target|
> 5˚CA
Yes
Continuous failure for 5secs
Yes
Malfunction
No
No
Good
End
Cam angle: Intake valve open timing (intake side)
Exhaust valve close timing (exhaust side)
Check Conditions
• More than 20 seconds have passed since the engine starting sequence was completed.
• Engine speed is 1,188 r/min or more.
• Engine coolant temperature is higher than 76° C
(169
° F).
Judgment Criterion
• The phase angle of the exhaust camshaft is 5 degrees or more for 5 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
AK704222
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 20
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Exhaust engine oil control valve failed.
• Oil passage of variable valve timing control system clogged.
• Exhaust variable valve timing sprocket operation mechanism stuck.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
13A-57
STEP 1. Using scan tool MB991958, read the diagnostic trouble code (DTC).
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958, read the DTC.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the diagnostic trouble code other than P0014 set?
YES : Refer to, Diagnostic Trouble Code Chart P.13A-44 .
NO : Go to Step 2.
MB991827
AC608435 AB
STEP 2. Check exhaust engine oil control valve itself.
• Check exhaust engine oil control valve itself (Refer to
Engine Oil Control Valve Check P.13A-912 ).
Q: Is the check result normal?
NO : Replace exhaust engine oil control valve. Then go to
Step 6.
STEP 3. Check oil passage of exhaust variable valve timing control system for being clogged.
Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair it. Then go to Step 6.
STEP 4. Check exhaust variable valve timing sprocket operation mechanism for being stuck.
Q: Is the check result normal?
YES : Go to Step 5.
NO : Repair it. Then go to Step 6.
TSB Revision
13A-58 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 5. Check the trouble symptoms.
(1) Carry out test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0014 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 6.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
STEP 6. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0014 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
.
.
.
.
DTC P0016: Crankshaft/camshaft (intake) Position Sensor Phase Problem
TECHNICAL DESCRIPTION
• The ECM checks the variable valve timing system for malfunction.
DESCRIPTIONS OF MONITOR METHODS
The open timing of the intake valve is faster or slower than the specified value.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Camshaft position sensor
• Crankshaft position sensor
• Engine coolant temperature sensor
• Throttle position sensor
• Engine oil control valve
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-59
No
Monitoring conditions
Yes
Engine oil control valve solenoid OFF
Yes
Cam angle
<
θ MIN
Yes
Continuous failure for 10secs
Yes
Malfunction
No
No
No
Yes
Cam angle
>
θ MAX
No
Good
End
Cam angle: Intake valve open timing (intake side)
Exhaust valve close timing (exhaust side)
θ MAX : Maximum threshold value
θ MIN : Minimum threshold value
.
Check Conditions
• Engine speed is between 594 r/min and 1,500 r/min.
• Engine coolant temperature is between 20° C
(68
° F) and 88° C (190° F).
• Intake engine oil control valve is "OFF".
• 1 second has elapsed after the above mentions have been met.
Judgment Criterion
• The open timing of the intake valve is faster than
−25 degrees (ATDC) for 10 seconds.
or
• The open timing of the intake valve is slower than
5 degrees (ATDC) for 10 seconds.
TSB Revision
AK604370
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 20
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Timing chain in out of place.
• Loose timing chain.
• Intake variable valve timing sprocket tooth coming off.
• ECM failed.
13A-60
Crankshaft position sensor connector
1 2 3
Oscilloscope
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools
• MB991709: Test Harness
• MB992110: Power Plant ECU Check Harness
STEP 1. Using the oscilloscope, measure output wave pattern at crankshaft position sensor and intake camshaft position sensor.
(1) Disconnect the crankshaft position sensor connector B-13 and connect the test harness special tool (MB991709) between the separated connectors.
(2) Connect the oscilloscope probe to the crankshaft position sensor side connector terminal No. 3.
(3) Disconnect the intake camshaft position sensor connector
B-07, and connect test harness special tool (MB991709) between the separated connectors.
MB991709
AK704086 AB
Oscilloscope
Intake camshaft position sensor connector
1 2 3
(4) Connect the oscilloscope probe to the intake camshaft position sensor side connector terminal No. 3.
NOTE: When measuring with the ECM side connector, disconnect all ECM connectors. Connect the check harness special tool (MB992110) between the separated connectors. Then connect the oscilloscope probe to the check harness connector terminal No. 8 (crankshaft position sensor) and terminal No. 14 (intake camshaft position sensor).
(5) Start the engine and run at idle.
MB991709
AK604465 AD
5
0
5
0
Normal waveform
(Volt)
2 engine revolutions
Crankshaft position sensor output wave pattern
Intake camshaft position sensor output ware pattern
AK704223 AB
(6) Check the waveform.
• The waveform should show a pattern similar to the illustration.
(7) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the waveform normal?
YES : Go to Step 2.
NO : Go to Step 3.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-61
STEP 2. Check the trouble symptoms.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0016 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 4.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use Troubleshooting/
Inspection Service Points
− How to Cope with
Intermittent Malfunctions P.00-15 .
STEP 3. Check timing mark on the timing chain.
Q: Is timing chain in out of place?
YES : Repair it. Then go to Step 4.
NO : Check the following items, and repair or replace the defective items. a. Check the timing chain loose.
b. Check the intake variable valve timing sprocket tooth coming off.
STEP 4. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0016 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-62 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
.
.
.
.
DTC P0017: Crankshaft/camshaft (exhaust) Position Sensor Phase Problem
TECHNICAL DESCRIPTION
• The ECM checks the variable valve timing system for malfunction.
DESCRIPTIONS OF MONITOR METHODS
The close timing of the exhaust valve is faster or slower than the specified value.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Camshaft position sensor
• Crankshaft position sensor
• Engine coolant temperature sensor
• Throttle position sensor
• Engine oil control valve
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-63
No
Monitoring conditions
Yes
Engine oil control valve solenoid OFF
Yes
Cam angle
<
θ MIN
Yes
Continuous failure for 10secs
Yes
Malfunction
No
No
No
Yes
Cam angle
>
θ MAX
No
Good
End
Cam angle: Intake valve open timing (intake side)
Exhaust valve close timing (exhaust side)
θ MAX : Maximum threshold value
θ MIN : Minimum threshold value
.
Check Conditions
• Engine speed is between 594 r/min and 1,500 r/min.
• Engine coolant temperature is between 20° C
(68
° F) and 88° C (190° F).
• Exhaust engine oil control valve is "OFF".
• 1 second has elapsed after the above mentions have been met.
Judgment Criterion
• The close timing of the exhaust valve is faster than
−15 degrees (ATDC) for 10 seconds.
or
• The close timing of the exhaust valve is slower than 15 degrees (ATDC) for 10 seconds.
TSB Revision
AK604370
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function − OBD-II Drive Cycle −
Pattern 20
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Timing chain in out of place.
• Loose timing chain.
• Exhaust variable valve timing sprocket tooth coming off.
• ECM failed.
13A-64
Crankshaft position sensor connector
1 2 3
Oscilloscope
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools
• MB991709: Test Harness
• MB992110: Power Plant ECU Check Harness
STEP 1. Using the oscilloscope, measure output wave pattern at crankshaft position sensor and exhaust camshaft position sensor.
(1) Disconnect the crankshaft position sensor connector B-13 and connect the test harness special tool (MB991709) between the separated connectors.
(2) Connect the oscilloscope probe to the crankshaft position sensor side connector terminal No. 3.
(3) Disconnect the exhaust camshaft position sensor connector
B-05, and connect test harness special tool (MB991709) between the separated connectors.
MB991709
AK704086 AB
Oscilloscope
Exhaust camshaft position sensor connector
1 2 3
(4) Connect the oscilloscope probe to the exhaust camshaft position sensor side connector terminal No. 3.
NOTE: When measuring with the ECM side connector, disconnect all ECM connectors. Connect the check harness special tool (MB992110) between the separated connectors. Then connect the oscilloscope probe to the check harness connector terminal No. 8 (crankshaft position sensor) and terminal No. 7 (exhaust camshaft position sensor).
(5) Start the engine and run at idle.
MB991709
AK604465 AE
5
0
5
0
Normal waveform
(Volt)
2 engine revolutions
Crankshaft position sensor output wave pattern
Exhaust camshaft position sensor output ware pattern
AK704224 AB
(6) Check the waveform.
• The waveform should show a pattern similar to the illustration.
(7) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the waveform normal?
YES : Go to Step 2.
NO : Go to Step 3.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-65
STEP 2. Check the trouble symptoms.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0017 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 4.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use Troubleshooting/
Inspection Service Points
− How to Cope with
Intermittent Malfunctions P.00-15 .
STEP 3. Check timing mark on the timing chain.
Q: Is timing chain in out of place?
YES : Repair it. Then go to Step 4.
NO : Check the following items, and repair or replace the defective items. a. Check the timing chain loose.
b. Check the exhaust variable valve timing sprocket tooth coming off.
STEP 4. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 20
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0017 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-66 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0031: Heated Oxygen Sensor (front) Heater Circuit Low
HEATED OXYGEN SENSOR (FRONT) HEATER CIRCUIT
FUSIBLE LINK 36
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
OFF
ON
MFI
RELAY
2
22
20A
TO ECM
HEATED OXYGEN SENSOR
(FRONT)
C-34
1 2
3 4
1 2 4 3
TO ECM TO ECM
8
A-13
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
34
B-09
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
ENGINE
CONTROL
MODULE
AK704225 AB
TSB Revision
Connector: A-13
A-13
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connector: B-09
B-09 (GR)
ECM
13A-67
Connector: A-34X
AK704229AB
MFI relay
A-34X
AK704226
AB
Connector: C-34
Heated oxygen sensor (front)
AK704227 AB
C-34 (B)
.
CIRCUIT OPERATION
• Power is supplied from the MFI relay (terminal
No. 2) to the heated oxygen sensor (front) heater.
• The ECM (terminal No. 34) controls continuity to the heated oxygen sensor (front) heater by turning the power transistor in the ECM "ON" and
"OFF".
.
.
TECHNICAL DESCRIPTION
• The ECM checks whether the heater current is within a specified range when the heater is energized.
• The ECM checks whether the heater voltage is within a specified range when the heater is not energized.
SRS-ECU
AK704228
AB
DESCRIPTIONS OF MONITOR METHODS
Heated oxygen sensor heater (front) current or voltage is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
13A-68
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
Monitoring conditions
Yes
Heater ON
Yes
Current < 0.17A
or
Current > 10.5A
Yes
No
No
No
Voltage < 2.0V
Yes
No
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
.
Check Conditions
• More than 2 seconds have passed since the engine starting sequence was completed.
• While the heated oxygen sensor (front) heater is on.
• Battery positive voltage is between 11 and 16.5 volts.
Judgement Criterion
• The heated oxygen sensor (front) heater current has continued to be lower than 0.17 ampere for 2 seconds.
Check Conditions
• More than 2 seconds have passed since the engine starting sequence was completed.
.
AK604306
• While the heated oxygen sensor (front) heater is off.
• Battery positive voltage is between 11 and 16.5 volts.
Judgement Criterion
• The heated oxygen sensor (front) heater voltage has continued to be lower than 2.0 volts for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function − OBD-II Drive Cycle −
Pattern 2
.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-69
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Open or shorted heated oxygen sensor (front) heater circuit, harness damage or connector damage.
• Heated oxygen sensor (front) heater failed.
• ECM failed.
DIAGNOSIS
Required Special Tools:
• MB991658: Test Harness
• MB992110: Power Plant ECU Check Harness
STEP 1. Check harness connector C-34 at the heated oxygen sensor (front) for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 2.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
Heated oxygen sensor component side connector
STEP 2. Check the heated oxygen sensor (front).
(1) Disconnect heated oxygen sensor (front) connector C-34 and connect test harness special tool, MB991658, to the connector on the heated oxygen sensor (front) side.
(2) Measure the resistance between heated oxygen sensor connector terminal No. 1 and terminal No. 2.
Standard value: 4.5
− 8.0 Ω [at 20° C (68° F)]
Q: Is the measured resistance between 4.5 and 8.0
Ω [at
20
° C (68° F)]?
YES : Go to Step 3.
NO : Replace the heated oxygen sensor (front). Then go to
MB991658
AK604492AB
C-34 harness connector: component side
2 1
4 3
STEP 3. Measure the power supply voltage at heated oxygen sensor (front) harness side connector C-34.
(1) Disconnect the connector C-34 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground.
• Voltage should be battery positive voltage.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is battery positive voltage (approximately 12 volts) present?
YES : Go to Step 5.
NO : Go to Step 4.
AK604172 AH
TSB Revision
13A-70
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 4. Check harness connector A-34X at the MFI relay for damage.
Q: Is the harness connector in good condition?
YES : Repair harness wire between MFI relay connector
A-34X (terminal No. 2) and heated oxygen sensor
(front) connector C-34 (terminal No. 1) because of open circuit or short circuit to ground. Then go to Step
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Measure the power supply voltage at ECM connector B-09 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Turn the ignition switch to the "ON" position.
MB992110
ECM
AK604040 AB
(3) Measure the voltage between terminal No. 34 and ground.
• Voltage should be battery positive voltage.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is battery positive voltage (approximately 12 volts) present?
YES : Go to Step 8.
NO : Go to Step 6.
Power plant ECU check harness connector
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
AK604173 AB
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-71
STEP 6. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 7.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 7. Check for open circuit and short circuit to ground between heated oxygen sensor (front) connector C-34
(terminal No. 2) and ECM connector B-09 (terminal No. 34).
NOTE: Check harness after checking intermediate connector
A-13. If intermediate connector is damaged, repair or replace it.
Refer to GROUP 00E, Harness Connector Inspection P.00E-2 .
Then go to Step 12.
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair it. Then go to Step 12.
STEP 8. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 9.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 9. Check for harness damage between MFI relay connector A-34X (terminal No. 2) and heated oxygen sensor (front) connector C-34 (terminal No. 1).
Q: Is the harness wire in good condition?
YES : Go to Step 10.
NO : Repair it. Then go to Step 12.
STEP 10. Check for harness damage between heated oxygen sensor (front) connector C-34 (terminal No. 2) and
ECM connector B-09 (terminal No. 34).
NOTE: Check harness after checking intermediate connector
A-13. If intermediate connector is damaged, repair or replace it.
Refer to GROUP 00E, Harness Connector Inspection P.00E-2 .
Then go to Step 12.
Q: Is the harness wire in good condition?
YES : Go to Step 11.
NO : Repair it. Then go to Step 12.
TSB Revision
13A-72 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 11. Check the trouble symptoms.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0031 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
STEP 12. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0031 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0032: Heated Oxygen Sensor (front) Heater Circuit High
HEATED OXYGEN SENSOR (FRONT) HEATER CIRCUIT
FUSIBLE LINK 36
13A-73
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
OFF
ON
MFI
RELAY
2
22
20A
TO ECM
HEATED OXYGEN SENSOR
(FRONT)
C-34
1 2
3 4
1 2 4 3
TO ECM TO ECM
8
A-13
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
34
B-09
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
ENGINE
CONTROL
MODULE
AK704225 AB
TSB Revision
13A-74
Connector: A-13
A-13
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connector: B-09
B-09 (GR)
ECM
Connector: A-34X
AK704229AB
MFI relay
A-34X
AK704226
AB
Connector: C-34
Heated oxygen sensor (front)
AK704227 AB
C-34 (B)
SRS-ECU
AK704228
AB
.
CIRCUIT OPERATION
• Power is supplied from the MFI relay (terminal
No. 2) to the heated oxygen sensor (front) heater.
• The ECM (terminal No. 34) controls continuity to the heated oxygen sensor (front) heater by turning the power transistor in the ECM "ON" and
"OFF".
.
TECHNICAL DESCRIPTION
• The ECM checks whether the heater current is within a specified range when the heater is energized.
.
DESCRIPTIONS OF MONITOR METHODS
Heated oxygen sensor heater (front) current is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-75
Monitoring conditions
Yes
Heater ON
Yes
Current < 0.17A
or
Current > 10.5A
Yes
No
No
No
Voltage < 2.0V
Yes
No
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604306
.
Check Conditions
• More than 2 seconds have passed since the engine starting sequence was completed.
• While the heated oxygen sensor (front) heater is on.
• Battery positive voltage is between 11 and 16.5 volts.
Judgement Criterion
• The heated oxygen sensor (front) heater current has continued to be higher than 10.5 ampere for
2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 2
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Heated oxygen sensor (front) heater failed.
• ECM failed.
TSB Revision
13A-76
MB991658
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tool:
• MB991658: Test Harness
Heated oxygen sensor component side connector
STEP 1. Check the heated oxygen sensor (front).
(1) Disconnect heated oxygen sensor (front) connector C-34 and connect test harness special tool, MB991658, to the connector on the heated oxygen sensor (front) side.
(2) Measure the resistance between heated oxygen sensor connector terminal No. 1 and terminal No. 2.
Standard value: 4.5
− 8.0 Ω [at 20° C (68° F)]
Q: Is the measured resistance between 4.5 and 8.0
Ω [at
20
° C (68° F)]?
YES : Go to Step 2.
NO : Replace the heated oxygen sensor (front). Then go to
Step 3.
AK604492AB
STEP 2. Check the trouble symptoms.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0032 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 3.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
STEP 3. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0032 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0037: Heated Oxygen Sensor (rear) Heater Circuit Low
13A-77
FUSIBLE LINK 36
HEATED OXYGEN SENSOR (REAR) HEATER CIRCUIT
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
2
ON
OFF
MFI
RELAY
22
20A
HEATED OXYGEN SENSOR
(REAR)
D-35
1 2
3 4
B-09
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
1
2
TO ECM
C-47
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
1
C-43
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 1718 19 20 2122 2324
J/C(4)
10
11
2
TO ECM TO ECM
C-45
1
2
3 4 5 6
4
A-13
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
35
4 3
ENGINE
CONTROL
MODULE
AK704230 AB
TSB Revision
13A-78
Connector: A-13
A-13
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connectors: C-43, C-45 and C-47
C-47
C-45
C-43 (B)
AK704229AB
AK704231 AB
Connector: A-34X
Connector: D-35
MFI relay
Connector: B-09
A-34X
AK704226
AB
ECM
Heated oxygen sensor (rear)
Rear heater duct
D-35 (B)
B-09 (GR)
AK704232 AB
AK704227 AB
.
.
CIRCUIT OPERATION
• Power is supplied from the MFI relay (terminal
No. 2) to the heated oxygen sensor (rear) heater.
• The ECM (terminal No. 35) controls continuity to the heated oxygen sensor (rear) heater by turning the power transistor in the ECM "ON" and
"OFF".
.
TECHNICAL DESCRIPTION
• The ECM checks whether the heater current is within a specified range when the heater is energized.
• The ECM checks whether the heater voltage is within a specified range when the heater is not energized.
DESCRIPTIONS OF MONITOR METHODS
Heated oxygen sensor (rear) heater current or voltage is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-79
Monitoring conditions
Yes
Heater ON
Yes
Current < 0.17A
or
Current > 10.5A
Yes
No
No
No
Voltage < 2.0V
Yes
No
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604306
.
Check Conditions
• More than 2 seconds have passed since the engine starting sequence was completed.
• While the heated oxygen sensor (rear) heater is on.
• Battery positive voltage is between 11 and 16.5 volts.
Judgement Criterion
• The heated oxygen sensor (rear) heater current has continued to be lower than 0.17 ampere for 2 seconds.
FAIL-SAFE AND BACKUP FUNCTION
Check Conditions
• More than 2 seconds have passed since the engine starting sequence was completed.
• While the heated oxygen sensor (rear) heater is off.
• Battery positive voltage is between 11 and 16.5 volts.
Judgement Criterion
• The heated oxygen sensor (rear) heater voltage has continued to be lower than 2.0 volts for 2 seconds.
.
• None
TSB Revision
13A-80 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 2
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Open or shorted heated oxygen sensor (rear) heater circuit, or harness damage.
• Heated oxygen sensor (rear) heater failed.
• Connector damage.
• ECM failed.
DIAGNOSIS
Required Special Tools:
• MB991658: Test Harness
• MB992110: Power Plant ECU Check Harness
STEP 1. Check harness connector D-35 at the heated oxygen sensor (rear) for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 2.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
Heated oxygen sensor component side connector
STEP 2. Check the heated oxygen sensor (rear).
(1) Disconnect heated oxygen sensor (rear) connector D-35 and connect test harness special tool, MB991658, to the connector on the heated oxygen sensor (rear) side.
(2) Measure the resistance between heated oxygen sensor connector terminal No. 1 and terminal No. 2.
Standard value: 4.5
− 8.0 Ω [at 20° C (68° F)]
Q: Is the measured resistance between 4.5 and 8.0
Ω [at
20
° C (68° F)]?
YES : Go to Step 3.
NO : Replace the heated oxygen sensor (rear). Then go to
MB991658
AK604492AB
D-35 harness connector: component side
2 1
4 3
STEP 3. Measure the power supply voltage at heated oxygen sensor (rear) harness side connector D-35.
(1) Disconnect the connector D-35 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground.
• Voltage should be battery positive voltage.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is battery positive voltage (approximately 12 volts) present?
YES : Go to Step 5.
NO : Go to Step 4.
AK604172 AI
TSB Revision
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-81
STEP 4. Check harness connector A-34X at the MFI relay for damage.
Q: Is the harness connector in good condition?
YES : Check harness connectors C-43 and C-47 at intermediate connectors for damage, and repair or replace as required. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2 . If intermediate connectors are in good condition, repair harness wire between MFI relay connector A-34X (terminal No. 2) and heated oxygen sensor (rear) connector D-35
(terminal No. 1) because of open circuit or short circuit to ground. Then go to Step 12.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Measure the power supply voltage at ECM connector B-09 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Turn the ignition switch to the "ON" position.
MB992110
ECM
AK604040 AB
(3) Measure the voltage between terminal No. 35 and ground.
• Voltage should be battery positive voltage.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is battery positive voltage (approximately 12 volts) present?
YES : Go to Step 8.
NO : Go to Step 6.
Power plant ECU check harness connector
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
AK604174 AB
TSB Revision
13A-82 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 6. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 7.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 7. Check for open circuit and short circuit to ground between heated oxygen sensor (rear) connector D-35
(terminal No. 2) and ECM connector B-09 (terminal No. 35).
NOTE: Check harness after checking intermediate connectors
A-13 and C-45. If intermediate connectors are damaged, repair or replace them. Refer to GROUP 00E, Harness Connector
Inspection P.00E-2
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair it. Then go to Step 12.
STEP 8. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 9.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 9. Check for harness damage between MFI relay connector A-34X (terminal No. 2) and heated oxygen sensor (rear) connector D-35 (terminal No. 1).
NOTE: Check harness after checking intermediate connectors
C-43 and C-47. If intermediate connectors are damaged, repair or replace them. Refer to GROUP 00E, Harness Connector
Inspection P.00E-2
Q: Is the harness wire in good condition?
YES : Go to Step 10.
NO : Repair it. Then go to Step 12.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-83
STEP 10. Check for harness damage between heated oxygen sensor (rear) connector D-35 (terminal No. 2) and
ECM connector B-09 (terminal No. 35).
NOTE: Check harness after checking intermediate connectors
A-13 and C-45. If intermediate connectors are damaged, repair or replace them. Refer to GROUP 00E, Harness Connector
Inspection P.00E-2
Q: Is the harness wire in good condition?
YES : Go to Step 11.
NO : Repair it. Then go to Step 12.
STEP 11. Check the trouble symptoms.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0037 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
STEP 12. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0037 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-84 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0038: Heated Oxygen Sensor (rear) Heater Circuit High
FUSIBLE LINK 36
HEATED OXYGEN SENSOR (REAR) HEATER CIRCUIT
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
2
ON
OFF
MFI
RELAY
22
20A
HEATED OXYGEN SENSOR
(REAR)
D-35
1 2
3 4
B-09
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
1
2
TO ECM
C-47
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
1
C-43
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 1718 19 20 2122 2324
J/C(4)
10
11
2
TO ECM TO ECM
C-45
1
2
3 4 5 6
4
A-13
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
35
4 3
ENGINE
CONTROL
MODULE
AK704230 AB
TSB Revision
Connector: A-13
A-13
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connectors: C-43, C-45 and C-47
C-47
C-45
C-43 (B)
AK704229AB
13A-85
AK704231 AB
Connector: A-34X
Connector: D-35
MFI relay
Connector: B-09
A-34X
AK704226
AB
ECM
Heated oxygen sensor (rear)
Rear heater duct
D-35 (B)
B-09 (GR)
AK704232 AB
AK704227 AB
.
CIRCUIT OPERATION
• Power is supplied from the MFI relay (terminal
No. 2) to the heated oxygen sensor (rear) heater.
• The ECM (terminal No. 35) controls continuity to the heated oxygen sensor (rear) heater by turning the power transistor in the ECM "ON" and
"OFF".
.
TECHNICAL DESCRIPTION
• The ECM checks whether the heater current is within a specified range when the heater is energized.
.
DESCRIPTIONS OF MONITOR METHODS
Heated oxygen sensor heater (rear) current is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
13A-86
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
Monitoring conditions
Yes
Heater ON
Yes
Current < 0.17A
or
Current > 10.5A
Yes
No
No
No
Voltage < 2.0V
Yes
No
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604306
.
Check Conditions
• More than 2 seconds have passed since the engine starting sequence was completed.
• While the heated oxygen sensor (rear) heater is on.
• Battery positive voltage is between 11 and 16.5 volts.
Judgement Criterion
• The heated oxygen sensor (rear) heater current has continued to be higher than 10.5 ampere for
2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 2
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Heated oxygen sensor (rear) failed.
• ECM failed.
TSB Revision
MB991658
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tool:
• MB991658: Test Harness
Heated oxygen sensor component side connector
13A-87
STEP 1. Check the heated oxygen sensor (rear).
(1) Disconnect heated oxygen sensor (rear) connector D-35 and connect test harness special tool, MB991658, to the connector on the heated oxygen sensor (rear) side.
(2) Measure the resistance between heated oxygen sensor connector terminal No. 1 and terminal No. 2.
Standard value: 4.5
− 8.0 Ω [at 20° C (68° F)]
Q: Is the measured resistance between 4.5 and 8.0
Ω [at
20
° C (68° F)]?
YES : Go to Step 2.
NO : Replace the heated oxygen sensor (rear). Then go to
Step 3.
AK604492AB
STEP 2. Check the trouble symptoms.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0038 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 3.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
STEP 3. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 2
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0038 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-88 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
.
.
.
DTC P0069: Abnormal Correlation Between Manifold Absolute Pressure Sensor And Barometric
Pressure Sensor
TECHNICAL DESCRIPTION
• The ECM detects abnormality in the sensor by comparing the manifold absolute pressure sensor output with the barometric pressure sensor output.
MONITOR EXECUTION
Continuous
DESCRIPTIONS OF MONITOR METHODS
The ECM compares the manifold absolute pressure sensor output with the barometric pressure sensor output while the engine control relay is in
"ON" position after the ignition switch is in
"LOCK" (OFF) position. When the difference exceeds the specified value between them, the
ECM determines whether the manifold absolute pressure sensor / the barometric pressure sensor has malfunction or not.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Mass airflow sensor
• Engine coolant temperature sensor
• Intake air temperature sensor
• Barometric pressure sensor
• Throttle position sensor
• Manifold absolute pressure sensor
.
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-89
Start
No
No
Monitoring conditions
Yes
|Barometric pressuremanifold pressure| > 9kPa
(2.7 in. Hg)
Yes
Continuous failure for 2secs
Yes
Malfunction
No
Good
End
.
Check Conditions
• Ignition switch is in "LOCK" (OFF) position.
• After 2 seconds pass from the time when the engine is stopped.
• Engine coolant temperature is higher than 0° C
(32 ° F).
Judgement Criterion
• Difference between manifold absolute pressure sensor output and barometric pressure sensor output is more than 9 kPa (2.7 in.Hg) for 2 seconds.
AK704095
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
None.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Manifold absolute pressure sensor failed.
• Barometric pressure sensor failed.
• ECM failed.
TSB Revision
13A-90
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
STEP 1. Using scan tool MB991958, read the diagnostic trouble code (DTC).
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958, read the DTC.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the diagnostic trouble code other than P0069 set?
YES : Refer to, Diagnostic Trouble Code Chart P.13A-44 .
NO : Go to Step 2.
MB991827
AC608435 AB
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-91
STEP 2. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
(1) Turn the ignition switch to the "ON" position.
(2) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(3) Start the engine.
• When the engine is idling, 16 − 36 kPa (4.7 − 10.6 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : Go to Step 3.
NO : Refer to, DTC P0106
− Manifold Absolute Pressure
Circuit Range/Performance Problem P.13A-125
, DTC
P0107
− Manifold Absolute Pressure Circuit Low Input
, DTC P0108 − Manifold Absolute Pressure
.
STEP 3. Using scan tool MB991958, read the diagnostic trouble code (DTC).
(1) Turn the ignition switch to the "ON" position.
(2) Erase the DTC.
(3) Start the engine.
(4) Turn the ignition switch to "LOCK" (OFF) position and then wait 2 seconds.
(5) Turn the ignition switch to the "ON" position.
(6) Set scan tool MB991958, read the DTC.
(7) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0069 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 4.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
TSB Revision
13A-92 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 4. Using scan tool MB991958, read the diagnostic trouble code (DTC).
(1) Turn the ignition switch to the "ON" position.
(2) Erase the DTC.
(3) Start the engine.
(4) Turn the ignition switch to "LOCK" (OFF) position and then wait 2 seconds.
(5) Turn the ignition switch to the "ON" position.
(6) Set scan tool MB991958, read the DTC.
(7) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0069 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
DTC P0096: Intake Air Temperature Circuit Range/Performance Problem (sensor 2)
INTAKE AIR TEMPERATURE SENSOR 2 CIRCUIT
B-16
(MU802409)
1 2
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
2
16
97
5 V
INTAKE AIR TEMPERATURE
SENSOR 2
1
17
A-13
1
2 3 4 5 6 7 8
10
11 12 13 14 15 16 17 18 19 20 21
9
22
98
ENGINE CONTROL MODULE
AK704399 AB
TSB Revision
Connector: B-10
B-10 (GR)
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ECM
Connector: B-16
B-16 (B)
13A-93
Intake air temperature sensor 2
AK704235 AB
AK704400 AB
.
CIRCUIT OPERATION
• Approximately 5 volts are applied to the intake air temperature sensor 2 output terminal (terminal
No. 1) from the ECM (terminal No. 98) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No.
97).
• The intake air temperature sensor 2 is a negative temperature coefficient type of resistor. When the intake air temperature rises, the resistance decreases.
• The intake air temperature sensor 2 output voltage increases when the resistance increases and decreases when the resistance decreases.
.
TECHNICAL DESCRIPTION
• The intake air temperature sensor 2 converts the intake air temperature to a voltage.
• The ECM checks whether this voltage is within a specified range.
.
DESCRIPTIONS OF MONITOR METHODS
Intake air temperature sensor 2 output voltage does not change when specified go/stop operations are repeated.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Engine coolant temperature sensor
TSB Revision
13A-94
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
Monitoring conditions
Yes
Intake air temp.
changes
No
No
Yes
No
Go/stop operation for specified times
Yes
Malfunction Good
End
AK604314
.
.
Check Conditions
• Engine coolant temperature is higher than 76° C
(169
° F).
• Repeat 2 or more times: drive
*1
, stop
*2
.
Drive
*1
: vehicle speed higher than 50 km/h (31 mph) lasting a total of 60 seconds or more.
Stop
*2
: vehicle speed lower than 1.5 km/h (1.0 mph) lasting 30 seconds or more.
Judgement Criterion
• Changes in the intake air temperature is lower than 1 ° C (1.8° F).
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the intake air temperature in the intake manifold is 25
° C.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 7
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Intake air temperature sensor 2 failed.
• Harness damage or connector damage.
• ECM failed.
TSB Revision
Intake air temperature sensor 2 connector
1 2
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-95
STEP 1. Check the intake air temperature sensor 2.
(1) Disconnect the intake air temperature sensor 2 connector
B-16.
(2) Measure the resistance between intake air temperature sensor 2 side connector terminal No. 1 and No. 2.
AK704080 AB
Intake air temperature sensor 2
AK403661 AE
(3) Measure resistance while heating the sensor using a hair drier.
Standard value:
13
− 18 kΩ [at −20° C (−4° F)]
5.1
− 6.9 kΩ [at 0° C (32° F)]
2.0
− 3.0 kΩ [at 20° C (68° F)]
0.9
− 1.5 kΩ [at 40° C (104° F)]
0.40
− 0.78 kΩ [at 60° C (140° F)]
0.23
− 0.42 kΩ [at 80° C (176° F)]
Q: Is the measured resistance at the standard value?
YES : Go to Step 2.
NO : Replace the intake air temperature sensor 2. Then go
STEP 2. Check harness connector B-16 at the intake air temperature sensor 2 for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-96
B-16 harness connector: component side
2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Check the continuity at intake air temperature sensor 2 harness side connector B-16.
(1) Disconnect the connector B-16 and measure at the harness side.
(2) Check for the continuity between terminal No. 2 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 6.
NO : Go to Step 4.
AK704401 AB
STEP 4. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Check for harness damage between intake air temperature sensor 2 connector B-16 (terminal No. 2) and
ECM connector B-10 (terminal No. 97).
NOTE: Check harness after checking intermediate connector
A-13. If intermediate connector is damaged, repair or replace it.
Repair to GROUP 00E, Harness Connector Inspection
P.00E-2
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 8.
NO : Repair it. Then go to Step 8.
STEP 6. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 7.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-97
STEP 7. Check for harness damage between intake air temperature sensor 2 connector B-16 (terminal No. 1) and
ECM connector B-10 (terminal No. 98).
NOTE: Check harness after checking intermediate connector
A-13. If intermediate connector is damaged, repair or replace it.
Repair to GROUP 00E, Harness Connector Inspection
P.00E-2
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 8.
NO : Repair it. Then go to Step 8.
STEP 8. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 7
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0096 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-98 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0097: Intake Air Temperature Circuit Low Input (sensor 2)
INTAKE AIR TEMPERATURE SENSOR 2 CIRCUIT
B-16
(MU802409)
1 2
2
16
INTAKE AIR TEMPERATURE
SENSOR 2
1
17
A-13
1
2 3 4 5 6 7 8
10
11 12 13 14 15 16 17 18 19 20 21
9
22
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
97 98
ENGINE CONTROL MODULE
5 V
AK704399 AB
Connector: B-10
ECM
Connector: B-16
B-16 (B)
Intake air temperature sensor 2
B-10 (GR)
AK704235 AB
.
CIRCUIT OPERATION
• Approximately 5 volts are applied to the intake air temperature sensor 2 output terminal (terminal
No. 1) from the ECM (terminal No. 98) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No.
97).
• The intake air temperature sensor 2 is a negative temperature coefficient type of resistor. When the intake air temperature rises, the resistance decreases.
AK704400 AB
• The intake air temperature sensor 2 output voltage increases when the resistance increases and decreases when the resistance decreases.
.
.
TECHNICAL DESCRIPTION
• The intake air temperature sensor 2 converts the intake air temperature to a voltage.
• The ECM checks whether this voltage is within a specified range.
TSB Revision
.
.
DESCRIPTIONS OF MONITOR METHODS
Intake air temperature sensor 2 output voltage is out of specified range.
MONITOR EXECUTION
Continuous
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-99
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
.
DTC SET CONDITIONS
Logic Flow Chart
Start
No
Monitoring conditions
Yes
No
Output voltage < 0.2V
Yes
Yes
No
Output voltage > 4.6V
No
Continuous failure for 2secs
Yes
Malfunction Good
End
.
Check Condition
• 2 seconds or more have passed since the engine starting sequence was completed.
AK604315
.
Judgement Criterion
• Intake air temperature sensor 2 output voltage has continued to be 0.2 volt or lower [corresponding to an intake air temperature of 115
° C (239° F) or higher] for 2 seconds.
TSB Revision
13A-100 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the intake air temperature in the intake manifold is 25
° C.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Intake air temperature sensor 2 failed.
• Shorted intake air temperature sensor 2 circuit, or connector damage.
• ECM failed.
DIAGNOSIS
Intake air temperature sensor 2 connector
1 2
STEP 1. Check harness connector B-16 at the intake air temperature sensor 2 for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 2.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 2. Check the intake air temperature sensor 2.
(1) Disconnect the intake air temperature sensor 2 connector
B-16.
(2) Measure the resistance between intake air temperature sensor 2 side connector terminal No. 1 and No. 2.
• There should be continuity. (0.23 − 18 kΩ)
Q: Is the measured resistance between 0.23 and 18 k
Ω?
YES : Go to Step 3.
NO : Replace the intake air temperature sensor 2. Then go
AK704080 AB
STEP 3. Check for short circuit to ground between intake air temperature sensor 2 connector B-16 (terminal No. 1) and ECM connector B-10 (terminal No. 98).
NOTE: Check harness after checking intermediate connector
A-13. If intermediate connector is damaged, repair or replace it.
Repair to GROUP 00E, Harness Connector Inspection
P.00E-2
Q: Is the harness wire in good condition?
YES : Go to Step 4.
NO : Repair it. Then go to Step 5.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-101
STEP 4. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0097 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
DTC P0098: Intake Air Temperature Circuit High Input (sensor 2)
INTAKE AIR TEMPERATURE SENSOR 2 CIRCUIT
B-16
(MU802409)
1 2
2
16
INTAKE AIR TEMPERATURE
SENSOR 2
1
17
A-13
1
10
2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21
9
22
97 98
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
ENGINE CONTROL MODULE
5 V
AK704399 AB
TSB Revision
13A-102
Connector: B-10
B-10 (GR)
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ECM
Connector: B-16
B-16 (B)
Intake air temperature sensor 2
AK704235 AB
AK704400 AB
.
CIRCUIT OPERATION
• Approximately 5 volts are applied to the intake air temperature sensor 2 output terminal (terminal
No. 1) from the ECM (terminal No. 98) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No.
97).
• The intake air temperature sensor 2 is a negative temperature coefficient type of resistor. When the intake air temperature rises, the resistance decreases.
• The intake air temperature sensor 2 output voltage increases when the resistance increases and decreases when the resistance decreases.
.
TECHNICAL DESCRIPTION
• The intake air temperature sensor 2 converts the intake air temperature to a voltage.
• The ECM checks whether this voltage is within a specified range.
.
DESCRIPTIONS OF MONITOR METHODS
Intake air temperature sensor 2 output voltage is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-103
No
Monitoring conditions
Yes
No
Output voltage < 0.2V
Yes
Yes
No
Output voltage > 4.6V
No
Continuous failure for 2secs
Yes
Malfunction Good
End
AK604315
.
Check Condition
• 2 seconds or more have passed since the engine starting sequence was completed.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 23
.
Judgement Criterion
• Intake air temperature sensor 2 output voltage has continued to be 4.6 volts or higher [corresponding to an intake air temperature of
−40° C
(
−40° F) or lower] for 2 seconds.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are: )
• Intake air temperature sensor 2 failed.
• Open intake air temperature sensor 2 circuit, or connector damage.
• ECM failed.
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the intake air temperature in the intake manifold is 25
° C.
DIAGNOSIS
Required Special Tools
• MB992110: Power Plant ECU Check Harness
TSB Revision
13A-104
Intake air temperature sensor 2 connector
1 2
B-16 harness connector: component side
2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 1. Check harness connector B-16 at the intake air temperature sensor 2 for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 2.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 2. Check the intake air temperature sensor 2.
(1) Disconnect the intake air temperature sensor 2 connector
B-16.
(2) Measure the resistance between intake air temperature sensor 2 side connector terminal No. 1 and No. 2.
• There should be continuity. (0.23 − 18 kΩ)
Q: Is the measured resistance between 0.23 and 18 k
Ω?
YES : Go to Step 3.
NO : Replace the intake air temperature sensor 2. Then go
AK704080 AB
STEP 3. Measure the sensor supply voltage at intake air temperature sensor 2 harness side connector B-16.
(1) Disconnect the connector B-16 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Go to Step 6.
NO : Go to Step 4.
AK704402 AB
STEP 4. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
Body side harness
MB992110
Power plant ECU check harness connector
82 81 80 79 78 77 76 75 74 73 72 71
94 93 92 91 90 89 88 87 86 85 84 83
106
118
105 104 103 102 101 100
99 98 97 96 95
117 116 115 114 113 112 111 110 109 108 107
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-105
STEP 5. Measure the sensor supply voltage at ECM connector B-10 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Disconnect the intake air temperature sensor 2 connector
B-16.
(3) Turn the ignition switch to the "ON" position.
ECM
AK604171 AB
(4) Measure the voltage between terminal No. 98 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Check harness connector A-13 at intermediate connector for damage, and repair or replace as required. Refer to GROUP 00E, Harness Connector
Inspection P.00E-2 . If intermediate connector is in good condition, repair harness wire between intake air temperature sensor 2 connector B-16 (terminal No. 1) and ECM connector B-10 (terminal No. 98) because of open circuit. Then go to Step 9.
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
B-16 harness connector: component side
2 1
AK704403 AB
AK704401 AB
STEP 6. Check the continuity at intake air temperature sensor 2 harness side connector B-16.
(1) Disconnect the connector B-16 and measure at the harness side.
(2) Check for the continuity between terminal No. 2 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
NO : Go to Step 7.
TSB Revision
13A-106 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 7. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 8. Check for open circuit between intake air temperature sensor 2 connector B-16 (terminal No. 2) and
ECM connector B-10 (terminal No. 97).
NOTE: Check harness after checking intermediate connector
A-13. If intermediate connector is damaged, repair or replace it.
Repair to GROUP 00E, Harness Connector Inspection
P.00E-2
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
NO : Repair it. Then go to Step 9.
STEP 9. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0098 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0101: Mass Airflow Circuit Range/Performance Problem
MASS AIRFLOW SENSOR CIRCUIT
FUSIBLE LINK 36
13A-107
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
ON
OFF
MFI
RELAY
2
22
20A
A-07
(MU805110)
1 2 3 4
TO ECM
2
3
HEAT
SENSITIZING
RESISTANCE
4
MASS AIRFLOW SENSOR
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
87 88
ENGINE
CONTROL
MODULE
AK704233 AB
TSB Revision
13A-108
Connector: A-07
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connector: B-10
Mass airflow sensor
B-10 (GR)
A-07 (GR)
Connector: A-34X
AK704234 AB
MFI relay
ECM
AK704235 AB
A-34X
AK704226 AB
.
CIRCUIT OPERATION
• The mass airflow sensor power is supplied from the MFI relay (terminal No. 2), and the ground is provided on the ECM (terminal No. 88).
• A voltage that is according to the mass airflow rate is sent to the ECM (terminal No. 87) from the mass airflow sensor output terminal (terminal No.
3).
.
.
TECHNICAL DESCRIPTION
• While the engine is running, the mass airflow sensor outputs electric current which corresponds to the mass airflow rate.
• The ECM converts the electric current into the voltage and checks whether the voltage is within a specified range while the engine is running.
DESCRIPTIONS OF MONITOR METHODS
Compare load value with mass airflow sensor output voltage.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Throttle position sensor
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC SET CONDITIONS <Range/Performance problem
− high>
Logic Flow Chart
13A-109
Start
No
Monitoring conditions
Yes
Output voltage
>= 3.5V
Yes
Continuous failure for 2secs
Yes
Malfunction
No
No
Good
End
Check Conditions
• Throttle position sensor output voltage is 1.0 volt or lower.
• Mass airflow sensor output voltage is 4.9 volts
(corresponding to an air flow rate of 387 g/sec) or lower.
.
AK604308
Judgement Criterion
• Mass airflow sensor output voltage has continued to be 3.5 volts (corresponding to an air flow rate of 119 g/sec) or higher for 2 seconds.
TSB Revision
13A-110 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC SET CONDITIONS <Range/Performance problem
− low >
Logic Flow Chart
Start
No
Monitoring conditions
Yes
Output voltage
<= 1.8V
Yes
Continuous failure for 2secs
Yes
Malfunction
End
No
No
Good
.
Check Conditions
• Engine speed is 1,500 r/min or higher.
• Throttle position sensor output voltage is 1.5 volts or higher.
• Mass airflow sensor output voltage is 0.2 volt
(corresponding to an air flow rate of 0 g/sec) or higher.
Judgement Criterion
• Mass airflow sensor output voltage has continued to be 1.8 volts (corresponding to an air flow rate of 10 g/sec) or lower for 2 seconds.
AK604309
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 6
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Mass airflow sensor failed.
• Mass airflow sensor circuit harness damage, or connector damage.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MB991827
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-111
Required Special Tools:
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 10:
Mass Airflow Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Start the engine and run at idle.
(3) Set scan tool MB991958 to the data reading mode for item
10, Mass Airflow Sensor.
(4) Warm up the engine to normal operating temperature: 80
° C to 95
° C (176° F to 203° F).
• The standard value during idling should be between
1,300 and 1,650 millivolts.
• When the engine is revved, the mass airflow rate should increase according to the increase in engine speed.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
STEP 2. Check harness connector A-07 at mass airflow sensor and harness connector A-34X at MFI relay for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 3. Check for harness damage between MFI relay connector A-34X (terminal No. 2) and mass airflow sensor connector A-07 (terminal No. 2).
Q: Is the harness wire in good condition?
YES : Go to Step 4.
NO : Repair it. Then go to Step 8.
TSB Revision
13A-112
A-07 harness connector: component side
4 3 2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
AK704236 AB
STEP 4. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Check the continuity at mass airflow sensor harness side connector A-07.
(1) Disconnect the connector A-07 and measure at the harness side.
(2) Check for the continuity between terminal No. 4 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 6.
NO : Repair harness wire between mass airflow sensor connector A-07 (terminal No. 4) and ECM connector
B-10 (terminal No. 88) because of harness damage.
STEP 6. Check for harness damage between mass airflow sensor connector A-07 (terminal No. 3) and ECM connector
B-10 (terminal No. 87).
Q: Is the harness wire in good condition?
YES : Go to Step 7.
NO : Repair it. Then go to Step 8.
STEP 7. Replace the mass airflow sensor.
(1) Replace the mass airflow sensor.
(2) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 6
(3) Check the diagnostic trouble code (DTC).
Q: Is DTC P0101 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 8.
NO : The inspection is complete.
STEP 8. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 6
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0101 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0102: Mass Airflow Circuit Low Input
MASS AIRFLOW SENSOR CIRCUIT
FUSIBLE LINK 36
13A-113
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
ON
OFF
MFI
RELAY
2
22
20A
A-07
(MU805110)
1 2 3 4
TO ECM
2
3
HEAT
SENSITIZING
RESISTANCE
4
MASS AIRFLOW SENSOR
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
87 88
ENGINE
CONTROL
MODULE
AK704233 AB
TSB Revision
13A-114
Connector: A-07
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connector: B-10
Mass airflow sensor
B-10 (GR)
A-07 (GR)
Connector: A-34X
AK704234 AB
MFI relay
ECM
AK704235 AB
A-34X
AK704226 AB
.
CIRCUIT OPERATION
• The mass airflow sensor power is supplied from the MFI relay (terminal No. 2), and the ground is provided on the ECM (terminal No. 88).
• A voltage that is according to the mass airflow rate is sent to the ECM (terminal No. 87) from the mass airflow sensor output terminal (terminal No.
3).
.
.
TECHNICAL DESCRIPTION
• While the engine is running, the mass airflow sensor outputs voltage which corresponds to the mass airflow rate.
• The ECM checks whether the voltage output by the mass airflow sensor while the engine is running is within a specified range.
DESCRIPTIONS OF MONITOR METHODS
Mass airflow sensor output voltage is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-115
Monitoring conditions
Yes
Output voltage
< 0.2V
Yes
No
No
Yes
Output voltage
> 4.9V
No
No
Continuous failure for 2secs
Yes
Malfunction Good
End
AK604310
Check Condition
• 3 seconds or more have passed since the ignition switch was turned to "ON" position.
Judgement Criterion
• Mass airflow sensor output voltage has continued to be lower than 0.2 volt (corresponding to an air flow rate of 0 g/sec) for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Mass airflow sensor failed.
• Open or shorted mass airflow sensor circuit, or connector damage.
• ECM failed.
TSB Revision
13A-116
Data link connector
MB991910
MB991824
MB991827
A-07 harness connector: component side
4 3 2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB992110: Power Plant ECU Check Harness
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 10:
Mass Airflow Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Start the engine and run at idle.
(3) Set scan tool MB991958 to the data reading mode for item
10, Mass Airflow Sensor.
(4) Warm up the engine to normal operating temperature: 80
° C to 95 ° C (176° F to 203° F).
• The standard value during idling should be between
1,300 and 1,650 millivolts.
• When the engine is revved, the mass airflow rate should increase according to the increase in engine speed.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
AK704237 AB
STEP 2. Check harness connector A-07 at mass airflow sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 3. Measure the power supply voltage at mass airflow sensor harness side connector A-07.
(1) Disconnect the connector A-07 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 2 and ground.
• Voltage should be battery positive voltage.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is battery positive voltage (approximately 12 volts) present?
YES : Go to Step 5.
NO : Go to Step 4.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-117
STEP 4. Check harness connector A-34X at MFI relay for damage.
Q: Is the harness connector in good condition?
YES : Repair harness wire between MFI relay connector
A-34X (terminal No. 2) and mass airflow sensor connector A-07 (terminal No. 2) because of open circuit or short circuit to ground. Then go to Step 10.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-118
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 6. Measure the sensor output voltage at ECM connector B-10 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Start the engine.
MB992110
ECM
AK604171 AB
(3) Measure the voltage between terminal No. 87 and ground.
• When the engine is revved, voltage should be increase in response to revving.
Q: Is the measured voltage normal?
YES : Go to Step 9.
NO : Go to Step 7.
Power plant ECU check harness connector
82 81 80 79 78 77 76 75 74 73 72 71
94 93 92 91 90 89 88 87 86 85 84 83
106
118
105 104 103 102 101 100
99 98 97 96 95
117 116 115 114 113 112 111 110 109 108 107
AK604176 AB
STEP 7. Check for open circuit and short circuit to ground between mass airflow sensor connector A-07 (terminal No.
3) and ECM connector B-10 (terminal No. 87).
Q: Is the harness wire in good condition?
YES : Go to Step 8.
NO : Repair it. Then go to Step 10.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-119
STEP 8. Replace the mass airflow sensor.
(1) Replace the mass airflow sensor.
(2) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(3) Check the diagnostic trouble code (DTC).
Q: Is DTC P0102 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : The inspection is complete.
STEP 9. Using scan tool MB991958, check data list item 10:
Mass Airflow Sensor.
(1) Start the engine and run at idle.
(2) Set scan tool MB991958 to the data reading mode for item
10, Mass Airflow Sensor.
(3) Warm up the engine to normal operating temperature: 80
° C to 95
° C (176° F to 203° F).
• The standard value during idling should be between
1,300 and 1,650 millivolts.
• When the engine is revved, the mass airflow rate should increase according to the increase in engine speed.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
STEP 10. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0102 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-120 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0103: Mass Airflow Circuit High Input
MASS AIRFLOW SENSOR CIRCUIT
FUSIBLE LINK 36
RELAY BOX
(ENGINE COMPARTMENT)
A-34X
2
1 3
4
3
1
4
ON
OFF
MFI
RELAY
2
22
20A
A-07
(MU805110)
1 2 3 4
TO ECM
2
3
HEAT
SENSITIZING
RESISTANCE
4
MASS AIRFLOW SENSOR
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
87 88
ENGINE
CONTROL
MODULE
AK704233 AB
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Connector: B-10 Connector: A-07
Mass airflow sensor
B-10 (GR)
A-07 (GR)
Connector: A-34X
AK704234 AB
MFI relay
ECM
13A-121
AK704235 AB
A-34X
AK704226 AB
.
CIRCUIT OPERATION
• The mass airflow sensor power is supplied from the MFI relay (terminal No. 2), and the ground is provided on the ECM (terminal No. 88).
• A voltage that is according to the mass airflow rate is sent to the ECM (terminal No. 87) from the mass airflow sensor output terminal (terminal No.
3).
.
.
TECHNICAL DESCRIPTION
• While the engine is running, the mass airflow sensor outputs voltage which corresponds to the mass airflow rate.
• The ECM checks whether the voltage output by the mass airflow sensor while the engine is running is within a specified range.
DESCRIPTIONS OF MONITOR METHODS
Mass airflow sensor output voltage is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
13A-122
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
Monitoring conditions
Yes
Output voltage
< 0.2V
Yes
No
No
Yes
Output voltage
> 4.9V
No
No
Continuous failure for 2secs
Yes
Malfunction Good
End
AK604310
Check Condition
• 3 seconds or more have passed since the ignition switch was turned to "ON" position.
Judgement Criterion
• Mass airflow sensor output voltage has continued to be higher than 4.9 volts (corresponding to an air flow rate of 387 g/sec) for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Mass airflow sensor failed.
• Open mass airflow sensor circuit, or connector damage.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MB991827
A-07 harness connector: component side
4 3 2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-123
Required Special Tools:
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 10:
Mass Airflow Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Start the engine and run at idle.
(3) Set scan tool MB991958 to the data reading mode for item
10, Mass Airflow Sensor.
(4) Warm up the engine to normal operating temperature: 80
° C to 95
° C (176° F to 203° F).
• The standard value during idling should be between
1,300 and 1,650 millivolts.
• When the engine is revved, the mass airflow rate should increase according to the increase in engine speed.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
STEP 2. Check harness connector A-07 at mass airflow sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 3. Check the continuity at mass airflow sensor harness side connector A-07.
(1) Disconnect the connector A-07 and measure at the harness side.
(2) Check for the continuity between terminal No. 4 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 7.
NO : Go to Step 4.
AK704236 AB
TSB Revision
13A-124 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 4. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Check for open circuit between mass airflow sensor connector A-07 (terminal No. 4) and ECM connector
B-10 (terminal No. 88).
Q: Is the harness wire in good condition?
YES : Go to Step 6.
NO : Repair it. Then go to Step 8.
STEP 6. Using scan tool MB991958, check data list item 10:
Mass Airflow Sensor.
(1) Start the engine and run at idle.
(2) Set scan tool MB991958 to the data reading mode for item
10, Mass Airflow Sensor.
(3) Warm up the engine to normal operating temperature: 80
° C to 95 ° C (176° F to 203° F).
• The standard value during idling should be between
1,300 and 1,650 millivolts.
• When the engine is revved, the mass airflow rate should increase according to the increase in engine speed.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 8.
STEP 7. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Replace the mass airflow sensor. Then go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-125
STEP 8. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0103 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
DTC P0106: Manifold Absolute Pressure Circuit Range/Performance Problem
B-18
(MU802723)
1 2 3
MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT
MANIFOLD ABSOLUTE
PRESSURE SENSOR
3 1 2
44
45
46
ENGINE
CONTROL
MODULE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
AK604115 AC
TSB Revision
13A-126
Connector: B-09
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ECM
Connector: B-18
Manifold absolute pressure sensor
B-09 (GR)
B-18 (B)
AK704227 AB
.
CIRCUIT OPERATION
• A 5-volt voltage is supplied to the manifold absolute pressure sensor power terminal (terminal No.
3) from the ECM (terminal No. 44). The ground terminal (terminal No. 2) is grounded with ECM
(terminal No. 46).
• A voltage that is proportional to the intake manifold pressure is sent to the ECM (terminal No. 45) from the manifold absolute pressure sensor output terminal (terminal No. 1).
.
.
TECHNICAL DESCRIPTION
• The manifold absolute pressure sensor outputs a voltage which corresponds to the intake manifold pressure.
• The ECM checks whether this voltage is within a specified range.
AK704238 AB
DESCRIPTIONS OF MONITOR METHODS
Compare load value with manifold absolute pressure sensor output voltage.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Engine coolant temperature sensor
• Throttle position sensor
• Mass airflow sensor
• Intake air temperature sensor
• Barometric pressure sensor
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC SET CONDITIONS <Range/Performance problem
− high input>
Logic Flow Chart
13A-127
Start
No
No
Monitoring conditions
Yes
Pressure > 89kPa (26.3in.Hg)
Yes
Continuous failure for 2secs
Yes
Malfunction
No
Good
End
AK604311
Check Conditions
• 8 minutes or more have passed since the engine starting sequence was completed, when the engine coolant temperature at engine start is 0 ° C
(32
° F) or lower.
• Engine speed is 1,500 r/min or lower.
• Throttle position sensor output voltage is 0.8 volt or lower.
.
Judgement Criterion
• Manifold absolute pressure sensor output voltage has continued to be 1.3 volts [corresponding to a manifold absolute pressure of 89 kPa (26.3 in.Hg)] or higher for 2 seconds.
TSB Revision
13A-128 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC SET CONDITIONS <Range/Performance problem
− low input>
Logic Flow Chart
Start
No
No
Monitoring conditions
Yes
Pressure < 45kPa (13.3in.Hg)
Yes
Continuous failure for 2secs
Yes
Malfunction
No
Good
End
AK604312
.
Check Conditions
• 8 minutes or more have passed since the engine starting sequence was completed, when the engine coolant temperature at engine start is 0 ° C
(32
° F) or lower.
• Engine speed is 1,500 r/min or higher.
• Throttle position sensor output voltage is 3.5 volts or higher.
Judgement Criterion
• Manifold absolute pressure sensor output voltage has continued to be 0.7 volt [corresponding to a manifold absolute pressure of 46 kPa (13.6 in.Hg)] or lower for 2 seconds.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function − OBD-II Drive Cycle −
Pattern 6
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Manifold absolute pressure sensor failed.
• Harness damage.
• Connector damage.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MB991827
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-129
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB992110: Power Plant ECU Check Harness
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(4) Start the engine.
• When the engine is idling, 31 − 45 kPa (9.1 − 13.3 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
TSB Revision
13A-130
B-18 harness connector: harness side
1 2 3
B-18 harness connector: harness side
1 2 3
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
AK203034 AM
STEP 2. Measure the sensor output voltage at manifold absolute pressure sensor connector B-18 by backprobing.
(1) Do not disconnect the connector B-18.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground by backprobing.
• When altitude is 0 m (0 foot), voltage should be between
1.2 and 1.8 volts.
• When altitude is 600 m (1,969 feet), voltage should be between 1.1 and 1.7 volts.
• When altitude is 1,200 m (3,937 feet), voltage should be between 1.0 and 1.6 volts.
• When altitude is 1,800 m (5,906 feet), voltage should be between 0.9 and 1.5 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage normal?
YES : Go to Step 10.
NO : Go to Step 3.
STEP 3. Measure the sensor supply voltage at manifold absolute pressure sensor connector B-18 by backprobing.
(1) Do not disconnect the connector B-18.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 3 and ground by backprobing.
• Voltage should be between 4.9 and 5.1 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.9 and 5.1 volts?
YES : Go to Step 6.
NO : Go to Step 4.
AK203036 AM
STEP 4. Check harness connector B-18 at the manifold absolute pressure sensor and harness connector B-09 at
ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Check for harness damage between manifold absolute pressure sensor connector B-18 (terminal No. 3) and ECM connector B-09 (terminal No. 44).
Q: Is the harness wire in good condition?
YES : Go to Step 12.
NO : Repair it. Then go to Step 13.
TSB Revision
B-18 harness connector: harness side
1 2 3
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-131
STEP 6. Measure the ground voltage at manifold absolute pressure sensor connector B-18 by backprobing.
(1) Do not disconnect the connector B-18.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 2 and ground by backprobing.
• Voltage should be 0.5 volt or less.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage 0.5 volt or less?
YES : Go to Step 9.
NO : Go to Step 7.
AK203038 AM
STEP 7. Check harness connector B-18 at the manifold absolute pressure sensor and harness connector B-09 at
ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 8. Check for harness damage between manifold absolute pressure sensor connector B-18 (terminal No. 2) and ECM connector B-09 (terminal No. 46).
Q: Is the harness wire in good condition?
YES : Go to Step 12.
NO : Repair it. Then go to Step 13.
STEP 9. Check harness connector B-18 at manifold absolute pressure sensor for damage.
Q: Is the harness connector in good condition?
YES : Replace the manifold absolute pressure sensor. Then
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 10. Check harness connector B-18 at the manifold absolute pressure sensor and harness connector B-09 at
ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 11.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-132
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 11. Measure the sensor output voltage at ECM connector B-09 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Turn the ignition switch to the "ON" position.
MB992110
ECM
AK604040 AB
Power plant ECU check harness connector
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
(3) Measure the voltage between terminal No. 45 and ground.
• When altitude is 0 m (0 foot), voltage should be between
1.2 and 1.8 volts.
• When altitude is 600 m (1,969 feet), voltage should be between 1.1 and 1.7 volts.
• When altitude is 1,200 m (3,937 feet), voltage should be between 1.0 and 1.6 volts.
• When altitude is 1,800 m (5,906 feet), voltage should be between 0.9 and 1.5 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage normal?
YES : Go to Step 12.
NO : Repair harness wire between manifold absolute pressure sensor connector B-18 (terminal No. 1) and
ECM connector B-09 (terminal No. 45) because of
harness damage. Then go to Step 13.
AK604177 AB
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-133
STEP 12. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
(1) Turn the ignition switch to the "ON" position.
(2) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(3) Start the engine.
• When the engine is idling, 31 − 45 kPa (9.1 − 13.3 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points − How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
STEP 13. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 6
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0106 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-134 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0107: Manifold Absolute Pressure Circuit Low Input
B-18
(MU802723)
1 2 3
MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT
MANIFOLD ABSOLUTE
PRESSURE SENSOR
3 1 2
.
Connector: B-09
B-09 (GR)
44
45
46
ENGINE
CONTROL
MODULE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
ECM
Connector: B-18
Manifold absolute pressure sensor
AK604115 AC
B-18 (B)
AK704227 AB
AK704238 AB
TSB Revision
.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
CIRCUIT OPERATION
• A 5-volt voltage is supplied to the manifold absolute pressure sensor power terminal (terminal No.
3) from the ECM (terminal No. 44). The ground terminal (terminal No. 2) is grounded with ECM
(terminal No. 46).
• A voltage that is proportional to the intake manifold pressure is sent to the ECM (terminal No. 45) from the manifold absolute pressure sensor output terminal (terminal No. 1).
TECHNICAL DESCRIPTION
• The manifold absolute pressure sensor outputs a voltage which corresponds to the intake manifold pressure.
• The ECM checks whether this voltage is within a specified range.
.
MONITOR EXECUTION
Continuous
13A-135
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Engine coolant temperature sensor
• Throttle position sensor
• Mass airflow sensor
• Intake air temperature sensor
• Barometric pressure sensor
.
.
DESCRIPTIONS OF MONITOR METHODS
Manifold absolute pressure sensor output voltage is out of specified range.
TSB Revision
13A-136
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
No
No
Monitoring conditions
Yes
Pressure
< 5kPa (1.5in.Hg)
Yes
Yes
No
Pressure
> 117kPa (34.6in.Hg)
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604313
Check Conditions
• 8 minutes or more have passed since the engine starting sequence was completed, when the engine coolant temperature at engine start is 0
° C
(32
° F) or lower.
• Volumetric efficiency is 20 percent or higher.
Judgement Criterion
• Manifold absolute pressure sensor output voltage has continued to be 0.2 volt [corresponding to a manifold absolute pressure of 13 kPa (3.8 in.Hg)] or lower for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 6
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Manifold absolute pressure sensor failed.
• Open or shorted manifold absolute pressure sensor circuit, harness damage or connector damage.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MB991827
B-18 harness connector: harness side
1 2 3
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-137
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB992110: Power Plant ECU Check Harness
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(4) Start the engine.
• When the engine is idling, 31 − 45 kPa (9.1 − 13.3 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
STEP 2. Measure the sensor supply voltage at manifold absolute pressure sensor connector B-18 by backprobing.
(1) Do not disconnect the connector B-18.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 3 and ground by backprobing.
• Voltage should be between 4.9 and 5.1 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.9 and 5.1 volts?
YES : Go to Step 8.
NO : Go to Step 3.
AK203036 AM
TSB Revision
13A-138
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 4.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 4. Measure the sensor supply voltage at ECM connector B-09 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Turn the ignition switch to the "ON" position.
MB992110
ECM
AK604040 AB
(3) Measure the voltage between terminal No. 44 and ground.
• Voltage should be between 4.9 and 5.1 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.9 and 5.1 volts?
YES : Go to Step 7.
NO : Go to Step 5.
Power plant ECU check harness connector
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
AK604178 AB
STEP 5. Check harness connector B-18 at the manifold absolute pressure sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-139
STEP 6. Check for short circuit to ground between manifold absolute pressure sensor connector B-18
(terminal No. 3) and ECM connector B-09 (terminal No. 44).
Q: Is the harness wire in good condition?
YES : Go to Step 11.
NO : Repair it. Then go to Step 12.
STEP 7. Check harness connector B-18 at the manifold absolute pressure sensor for damage.
Q: Is the harness connector in good condition?
YES : Repair harness wire between manifold absolute pressure sensor connector B-18 (terminal No. 3) and
ECM connector B-09 (terminal No. 44) because of open circuit. Then go to Step 12.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 8. Check harness connector B-18 at the manifold absolute pressure sensor and harness connector B-09 at
ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 9.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-140
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 9. Measure the sensor output voltage at ECM connector B-09 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Turn the ignition switch to the "ON" position.
MB992110
ECM
AK604040 AB
Power plant ECU check harness connector
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
(3) Measure the voltage between terminal No. 45 and ground.
• When altitude is 0 m (0 foot), voltage should be between
1.2 and 1.8 volts.
• When altitude is 600 m (1,969 feet), voltage should be between 1.1 and 1.7 volts.
• When altitude is 1,200 m (3,937 feet), voltage should be between 1.0 and 1.6 volts.
• When altitude is 1,800 m (5,906 feet), voltage should be between 0.9 and 1.5 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage normal?
YES : Go to Step 11.
NO : Go to Step 10.
AK604177 AB
STEP 10. Check for open circuit and short circuit to ground between manifold absolute pressure sensor connector B-18 (terminal No. 1) and ECM connector B-09
(terminal No. 45).
Q: Is the harness wire in good condition?
YES : Replace the manifold absolute pressure sensor. Then
NO : Repair it. Then go to Step 12.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-141
STEP 11. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
(1) Turn the ignition switch to the "ON" position.
(2) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(3) Start the engine.
• When the engine is idling, 31 − 45 kPa (9.1 − 13.3 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points − How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
STEP 12. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 6
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0107 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-142 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0108: Manifold Absolute Pressure Circuit High Input
B-18
(MU802723)
1 2 3
MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT
MANIFOLD ABSOLUTE
PRESSURE SENSOR
3 1 2
.
Connector: B-09
B-09 (GR)
44
45
46
ENGINE
CONTROL
MODULE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
ECM
Connector: B-18
Manifold absolute pressure sensor
AK604115 AC
B-18 (B)
AK704227 AB
AK704238 AB
TSB Revision
.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
CIRCUIT OPERATION
• A 5-volt voltage is supplied to the manifold absolute pressure sensor power terminal (terminal No.
3) from ECM (terminal No. 44). The ground terminal (terminal No. 2) is grounded with ECM (terminal No. 46).
• A voltage that is proportional to the intake manifold pressure is sent to the ECM (terminal No. 45) from the manifold absolute pressure sensor output terminal (terminal No. 1).
TECHNICAL DESCRIPTION
• The manifold absolute pressure sensor outputs a voltage which corresponds to the intake manifold pressure.
• The ECM checks whether this voltage is within a specified range.
.
MONITOR EXECUTION
Continuous
13A-143
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Engine coolant temperature sensor
• Throttle position sensor
• Mass airflow sensor
• Intake air temperature sensor
• Barometric pressure sensor
.
.
DESCRIPTIONS OF MONITOR METHODS
Manifold absolute pressure sensor output voltage is out of specified range.
TSB Revision
13A-144
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
No
No
Monitoring conditions
Yes
Pressure
< 5kPa (1.5in.Hg)
Yes
Yes
No
Pressure
> 117kPa (34.6in.Hg)
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604313
Check Condition
• 8 minutes or more have passed since the engine starting sequence was completed, when the engine coolant temperature at engine start is 0
° C
(32
° F) or lower.
Judgement Criterion
• Manifold absolute pressure sensor output voltage has continued to be 4.6 volts [corresponding to a manifold absolute pressure of 314 kPa (93.0 in.Hg)] or higher for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Manifold absolute pressure sensor failed.
• Open manifold absolute pressure sensor circuit, or connector damage.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MB991827
B-18 harness connector: harness side
1 2 3
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-145
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(4) Start the engine.
• When the engine is idling, 31 − 45 kPa (9.1 − 13.3 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
STEP 2. Measure the ground voltage at manifold absolute pressure sensor connector B-18 by backprobing.
(1) Do not disconnect the connector B-18.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 2 and ground by backprobing.
• Voltage should be 0.5 volt or less.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage 0.5 volt or less?
YES : Go to Step 6.
NO : Go to Step 3.
AK203038 AM
TSB Revision
13A-146 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Check harness connector B-18 at the manifold absolute pressure sensor and harness connector B-09 at
ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 4.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 4. Check for open circuit between manifold absolute pressure sensor connector B-18 (terminal No. 2) and ECM connector B-09 (terminal No. 46).
Q: Is the harness wire in good condition?
YES : Go to Step 5.
NO : Repair it. Then go to Step 7.
STEP 5. Using scan tool MB991958, check data list item 8:
Manifold Absolute Pressure Sensor.
(1) Turn the ignition switch to the "ON" position.
(2) Set scan tool MB991958 to the data reading mode for item
8, Manifold Absolute Pressure Sensor.
• When altitude is 0 m (0 foot), 101 kPa (29.8 in.Hg).
• When altitude is 600 m (1,969 feet), 95 kPa (28.1 in.Hg).
• When altitude is 1,200 m (3,937 feet), 88 kPa (26.0 in.Hg).
• When altitude is 1,800 m (5,906 feet), 81 kPa (23.9 in.Hg).
(3) Start the engine.
• When the engine is idling, 31 − 45 kPa (9.1 − 13.3 in.Hg).
• When the engine is suddenly revved, manifold absolute pressure varies.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 7.
STEP 6. Check harness connector B-18 at the manifold absolute pressure sensor and harness connector B-09 at
ECM for damage.
Q: Is the harness connector in good condition?
YES : Replace the manifold absolute pressure sensor. Then
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-147
STEP 7. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0108 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
DTC P0111: Intake Air Temperature Circuit Range/Performance Problem (sensor 1)
INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT
A-07
(MU805110)
1 2 3 4
INTAKE AIR TEMPERATURE
SENSOR 1 (INTEGRATED IN
MASS AIRFLOW SENSOR)
4 1
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
.
Connector: A-07
Intake air temperature sensor 1 (integrated in mass airflow sensor)
A-07 (GR)
AK704234 AC
TSB Revision
88 89
5 V
Connector: B-10
ENGINE
CONTROL
MODULE
ECM
AK704241 AB
B-10 (GR)
AK704235 AB
.
13A-148 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
CIRCUIT OPERATION
• Approximately 5 volts are applied to the intake air temperature sensor 1 output terminal (terminal
No. 1) from the ECM (terminal No. 89) via the resistor in the ECM. The ground terminal (terminal No. 4) is grounded with ECM (terminal No.
88).
• The intake air temperature sensor 1 is a negative temperature coefficient type of resistor. When the intake air temperature rises, the resistance decreases.
• The intake air temperature sensor 1 output voltage increases when the resistance increases and decreases when the resistance decreases.
TECHNICAL DESCRIPTION
• The intake air temperature sensor 1 converts the intake air temperature to a voltage.
• The ECM checks whether this voltage is within a specified range.
.
.
.
DESCRIPTIONS OF MONITOR METHODS
Intake air temperature sensor 1 output voltage does not change when specified go/stop operations are repeated.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Engine coolant temperature sensor
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-149
Monitoring conditions
Yes
Intake air temp.
changes
No
No
Yes
No
Go/stop operation for specified times
Yes
Malfunction Good
End
AK604314
.
Check Conditions
• Engine coolant temperature is higher than 76° C
(169
° F).
• Repeat 2 or more times: drive
*1
, stop
*2
.
Drive
*1
: vehicle speed higher than 50 km/h (31 mph) lasting a total of 60 seconds or more.
Stop
*2
: vehicle speed lower than 1.5 km/h (1.0 mph) lasting 30 seconds or more.
Judgement Criterion
• Changes in the intake air temperature is lower than 1 ° C (1.8° F).
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the intake air temperature is 25 ° C.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 7
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Intake air temperature sensor 1 failed.
• Harness damage or connector damage.
• ECM failed.
TSB Revision
13A-150
Data link connector
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
STEP 1. Using scan tool MB991958, check data list item 5:
Intake Air Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Remove the mass airflow sensor from the air intake hose.
(3) Turn the ignition switch to the "ON" position.
(4) Set scan tool MB991958 to the data reading mode for item
5, Intake Air Temperature Sensor.
MB991910
MB991824
MB991827
Intake air temperature sensor 1
Mass airflow sensor
AC608435 AB
AK302200 AD
(5) Heating the sensor using a hair drier.
• The indicated temperature increases.
NOTE: Do not allow it to increase over 80
°
C (176
°
F).
(6) Turn the ignition switch to the "LOCK" (OFF) position.
(7) Attach the mass airflow sensor.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points − How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
TSB Revision
Intake air temperature sensor 1 connector
1 2 3 4
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-151
STEP 2. Check the intake air temperature sensor 1.
(1) Disconnect the intake air temperature sensor 1 connector
A-07.
(2) Measure the resistance between intake air temperature sensor 1 side connector terminal No. 1 and No. 4.
A-07 harness connector: component side
4 3 2 1
AK704242 AB
Intake air temperature sensor 1
AK604487AC
(3) Measure resistance while heating the sensor using a hair drier.
Standard value:
13
− 17 kΩ [at −20° C (−4° F)]
5.4
− 6.6 kΩ [at 0° C (32° F)]
2.3
− 3.0 kΩ [at 20° C (68° F)]
1.0
− 1.5 kΩ [at 40° C (104° F)]
0.56
− 0.76 kΩ [at 60° C (140° F)]
0.31
− 0.43 kΩ [at 80° C (176° F)]
Q: Is the measured resistance at the standard value?
YES : Go to Step 3.
NO : Replace the mass airflow sensor. Then go to Step 9.
STEP 3. Check harness connector A-07 at the intake air temperature sensor 1 for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 4.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 4. Check the continuity at intake air temperature sensor 1 harness side connector A-07.
(1) Disconnect the connector A-07 and measure at the harness side.
(2) Check for the continuity between terminal No. 4 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 7.
NO : Go to Step 5.
AK704236 AB
TSB Revision
13A-152 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 5. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 6. Check for harness damage between intake air temperature sensor 1 connector A-07 (terminal No. 4) and
ECM connector B-10 (terminal No. 88).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
NO : Repair it. Then go to Step 9.
STEP 7. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 8. Check for harness damage between intake air temperature sensor 1 connector A-07 (terminal No. 1) and
ECM connector B-10 (terminal No. 89).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
NO : Repair it. Then go to Step 9.
STEP 9. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 7
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0111 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0112: Intake Air Temperature Circuit Low Input (sensor 1)
13A-153
INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT
A-07
(MU805110)
1 2 3 4
INTAKE AIR TEMPERATURE
SENSOR 1 (INTEGRATED IN
MASS AIRFLOW SENSOR)
4 1
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
88 89
ENGINE
CONTROL
MODULE
5 V
Connector: A-07
Intake air temperature sensor 1 (integrated in mass airflow sensor)
Connector: B-10
ECM
AK704241 AB
B-10 (GR)
A-07 (GR)
AK704234 AC
.
CIRCUIT OPERATION
• Approximately 5 volts are applied to the intake air temperature sensor 1 output terminal (terminal
No. 1) from the ECM (terminal No. 89) via the resistor in the ECM. The ground terminal (terminal No. 4) is grounded with ECM (terminal No.
88).
• The intake air temperature sensor 1 is a negative temperature coefficient type of resistor. When the intake air temperature rises, the resistance decreases.
AK704235 AB
• The intake air temperature sensor 1 output voltage increases when the resistance increases and decreases when the resistance decreases.
.
.
TECHNICAL DESCRIPTION
• The intake air temperature sensor 1 converts the intake air temperature to a voltage.
• The ECM checks whether this voltage is within a specified range.
TSB Revision
.
.
13A-154
MONITOR EXECUTION
Continuous
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DESCRIPTIONS OF MONITOR METHODS
Intake air temperature sensor 1 output voltage is out of specified range.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
.
DTC SET CONDITIONS
Logic Flow Chart
Start
No
Monitoring conditions
Yes
No
Output voltage < 0.2V
Yes
Yes
No
Output voltage > 4.6V
No
Continuous failure for 2secs
Yes
Malfunction Good
End
.
Check Condition
• 2 seconds or more have passed since the engine starting sequence was completed.
AK604315
.
Judgement Criterion
• Intake air temperature sensor 1 output voltage has continued to be 0.2 volt or lower [corresponding to an intake air temperature of 115
° C (239° F) or higher] for 2 seconds.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-155
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the intake air temperature is 25 ° C.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function − OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Intake air temperature sensor 1 failed.
• Shorted intake air temperature sensor 1 circuit, or connector damage.
• ECM failed.
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
Data link connector
MB991910
MB991824
STEP 1. Using scan tool MB991958, check data list item 5:
Intake Air Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
5, Intake Air Temperature Sensor.
• The intake air temperature and temperature shown with the scan tool should approximately match.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
MB991827
AC608435
AB
STEP 2. Check harness connector A-07 at the intake air temperature sensor 1 for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-156
Intake air temperature sensor 1 connector
1 2 3 4
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Check the intake air temperature sensor 1.
(1) Disconnect the intake air temperature sensor 1 connector
A-07.
(2) Measure the resistance between intake air temperature sensor 1 side connector terminal No. 1 and No. 4.
• There should be continuity. (0.31 − 17 kΩ)
Q: Is the measured resistance between 0.31 and 17 k
Ω?
YES : Go to Step 4.
NO : Replace the mass airflow sensor. Then go to Step 6.
AK704242 AB
STEP 4. Check for short circuit to ground between intake air temperature sensor 1 connector A-07 (terminal No. 1) and ECM connector B-10 (terminal No. 89).
Q: Is the harness wire in good condition?
YES : Go to Step 5.
NO : Repair it. Then go to Step 6.
STEP 5. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 6. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0112 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0113: Intake Air Temperature Circuit High Input (sensor 1)
INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT
A-07
(MU805110)
1 2 3 4
INTAKE AIR TEMPERATURE
SENSOR 1 (INTEGRATED IN
MASS AIRFLOW SENSOR)
13A-157
4 1
B-10
71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 88 89 90 91 92 93 94
95 96 97 98 99
100 101 102 103 104 105 106
107 108 109 110 111 112 113 114 115 116 117 118
88 89
ENGINE
CONTROL
MODULE
5 V
Connector: A-07
Intake air temperature sensor 1 (integrated in mass airflow sensor)
Connector: B-10
ECM
AK704241 AB
B-10 (GR)
A-07 (GR)
AK704234
AC
AK704235 AB
.
CIRCUIT OPERATION
• Approximately 5 volts are applied to the intake air temperature sensor 1 output terminal (terminal
No. 1) from the ECM (terminal No. 89) via the resistor in the ECM. The ground terminal (terminal No. 4) is grounded with ECM (terminal No.
88).
• The intake air temperature sensor 1 is a negative temperature coefficient type of resistor. When the intake air temperature rises, the resistance decreases.
• The intake air temperature sensor 1 output voltage increases when the resistance increases and decreases when the resistance decreases.
.
TECHNICAL DESCRIPTION
• The intake air temperature sensor 1 converts the intake air temperature to a voltage.
• The ECM checks whether this voltage is within a specified range.
.
DESCRIPTIONS OF MONITOR METHODS
Intake air temperature sensor 1 output voltage is out of specified range.
.
.
MONITOR EXECUTION
Continuous
TSB Revision
13A-158 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
.
Sensor (The sensor below is determined to be normal)
• Not applicable
DTC SET CONDITIONS
Logic Flow Chart
Start
No
Monitoring conditions
Yes
No
Output voltage < 0.2V
Yes
Yes
No
Output voltage > 4.6V
No
Continuous failure for 2secs
Yes
Malfunction Good
End
AK604315
.
Check Condition
• 2 seconds or more have passed since the engine starting sequence was completed.
Judgement Criterion
• Intake air temperature sensor 1 output voltage has continued to be 4.6 volts or higher [corresponding to an intake air temperature of −40° C
(
−40° F) or lower] for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the intake air temperature is 25 ° C.
TSB Revision
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function − OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are: )
• Intake air temperature sensor 1 failed.
• Open intake air temperature sensor 1 circuit, or connector damage.
• ECM failed.
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-159
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB992110: Power Plant ECU Check Harness
STEP 1. Using scan tool MB991958, check data list item 5:
Intake Air Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
5, Intake Air Temperature Sensor.
• The intake air temperature and temperature shown with the scan tool should approximately match.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
MB991827
AC608435 AB
STEP 2. Check harness connector A-07 at the intake air temperature sensor 1 for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-160
Intake air temperature sensor 1 connector
1 2 3 4
A-07 harness connector: component side
4 3 2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Check the intake air temperature sensor 1.
(1) Disconnect the intake air temperature sensor 1 connector
A-07.
(2) Measure the resistance between intake air temperature sensor 1 side connector terminal No. 1 and No. 4.
• There should be continuity. (0.31 − 17 kΩ)
Q: Is the measured resistance between 0.31 and 17 k
Ω?
YES : Go to Step 4.
NO : Replace the mass airflow sensor. Then go to Step 10.
AK704242 AB
STEP 4. Measure the sensor supply voltage at intake air temperature sensor 1 harness side connector A-07.
(1) Disconnect the connector A-07 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Go to Step 7.
NO : Go to Step 5.
AK704245 AB
STEP 5. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
Body side harness
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-161
STEP 6. Measure the sensor supply voltage at ECM connector B-10 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Disconnect the intake air temperature sensor 1 connector
A-07.
(3) Turn the ignition switch to the "ON" position.
MB992110
ECM
AK604171 AB
Power plant ECU check harness connector
(4) Measure the voltage between terminal No. 89 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Repair harness wire between intake air temperature sensor 1 connector A-07 (terminal No. 1) and ECM connector B-10 (terminal No. 89) because of open
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
82 81 80 79 78 77 76 75 74 73 72 71
94 93 92 91 90 89 88 87 86 85 84 83
106
118
105 104 103 102 101 100
99 98 97 96 95
117 116 115 114 113 112 111 110 109 108 107
AK604179 AB
A-07 harness connector: component side
4 3 2 1
AK704236 AB
STEP 7. Check the continuity at intake air temperature sensor 1 harness side connector A-07.
(1) Disconnect the connector A-07 and measure at the harness side.
(2) Check for the continuity between terminal No. 4 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Go to Step 8.
TSB Revision
13A-162 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 8. Check harness connector B-10 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 9.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 9. Check for open circuit between intake air temperature sensor 1 connector A-07 (terminal No. 4) and
ECM connector B-10 (terminal No. 88).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair it. Then go to Step 10.
STEP 10. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0113 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0116: Engine Coolant Temperature Circuit Range/Performance Problem
13A-163
ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT
B-08
(MU802406)
ENGINE COOLANT
TEMPERATURE SENSOR
2 1
.
Connector: B-08
B-08 (B)
27 26
ENGINE
CONTROL
MODULE
5 V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
Connector: B-09
B-09 (GR)
Engine coolant temperature sensor
AK704246AB
AK603948 AD
ECM
AK704227 AB
TSB Revision
.
.
13A-164
CIRCUIT OPERATION
• 5-volt voltage is applied to the engine coolant temperature sensor output terminal (terminal No.
1) from the ECM (terminal No. 26) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No. 27).
• The engine coolant temperature sensor is a negative temperature coefficient type of resistor. It has the characteristic that when the engine coolant temperature rises the resistance decreases.
• The engine coolant temperature sensor output voltage increases when the resistance increases and decreases when the resistance decreases.
TECHNICAL DESCRIPTION
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
• The engine coolant temperature sensor converts the engine coolant temperature to a voltage and outputs it.
• The ECM checks whether this voltage is within a specified range.
.
.
DESCRIPTIONS OF MONITOR METHODS
Engine coolant temperature sensor output voltage does not change for specified period when engine coolant temperature sensor output voltage at engine start is over 7
° C (45° F).
MONITOR EXECUTION
Once per driving cycle
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Mass airflow sensor
• Intake air temperature sensor
.
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
Start measuring the minimum and maximum temperature from engine start
13A-165
No
Monitoring conditions
Yes
Calculate the difference of the minimum and the maximum temperature from engine start;dt
No
|dt| < 1˚C (1.8˚F)
Yes
300secs have passed?
No
Yes
Malfunction Good
End
AK703879
.
Check Condition
• Engine coolant temperature was 7° C (45° F) or more when the engine started.
Judgement Criteria
• Engine coolant temperature fluctuates within 1° C
(1.8
° F) after 5 minutes have passed since the engine was started.
• However, time is not counted if any of the following conditions are met.
1. Intake air temperature is 60 ° C (140° F) or more.
.
2. Mass airflow sensor outputs is 10 g/sec or less.
3. During fuel shut-off operation.
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the engine coolant temperature is 80
° C.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 8
.
TSB Revision
13A-166 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Engine coolant temperature sensor failed.
• Harness damage or connector damage.
• ECM failed.
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
Data link connector
MB991910
MB991824
STEP 1. Using scan tool MB991958, check data list item 6:
Engine Coolant Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
6, Engine Coolant Temperature Sensor.
• The engine coolant temperature and temperature shown with the scan tool should approximately match.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
MB991827
AC608435 AB
STEP 2. Check the engine coolant temperature sensor.
Refer to Engine Coolant Temperature Sensor Check
P.13A-907 .
Q: Is the engine coolant temperature sensor normal?
YES : Go to Step 3.
NO : Replace the engine coolant temperature sensor. Then
STEP 3. Check harness connector B-08 at the engine coolant temperature sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 4.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
B-08 harness connector: component side
2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-167
STEP 4. Check the continuity at engine coolant temperature sensor harness side connector B-08.
(1) Disconnect the connector B-08 and measure at the harness side.
(2) Check for the continuity between terminal No. 2 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 7.
NO : Go to Step 5.
AK604180 AD
STEP 5. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 6. Check for harness damage between engine coolant temperature sensor connector B-08 (terminal No.
2) and ECM connector B-09 (terminal No. 27).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
NO : Repair it. Then go to Step 9.
STEP 7. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-168 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 8. Check for harness damage between engine coolant temperature sensor connector B-08 (terminal No.
1) and ECM connector B-09 (terminal No. 26).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 9.
NO : Repair it. Then go to Step 9.
STEP 9. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 8
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0116 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0117: Engine Coolant Temperature Circuit Low Input
ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT
B-08
(MU802406)
ENGINE COOLANT
TEMPERATURE SENSOR
2 1
13A-169
.
Connector: B-08
B-08 (B)
27 26
ENGINE
CONTROL
MODULE
5 V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
Connector: B-09
B-09 (GR)
Engine coolant temperature sensor
AK704246AB
AK603948 AD
ECM
AK704227 AB
TSB Revision
.
13A-170 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
CIRCUIT OPERATION
• 5-volt voltage is applied to the engine coolant temperature sensor output terminal (terminal No.
1) from the ECM (terminal No. 26) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No. 27).
• The engine coolant temperature sensor is a negative temperature coefficient type of resistor. It has the characteristic that when the engine coolant temperature rises the resistance decreases.
• The engine coolant temperature sensor output voltage increases when the resistance increases and decreases when the resistance decreases.
TECHNICAL DESCRIPTION
• The engine coolant temperature sensor converts the engine coolant temperature to a voltage and outputs it.
• The ECM checks whether this voltage is within a specified range.
.
.
.
DESCRIPTIONS OF MONITOR METHODS
Engine coolant temperature sensor output voltage is out of specified range.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-171
Start
No
Monitoring conditions
Yes
Output voltage < 0.1V
Yes
No
No
Yes
Output voltage > 4.6V
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604317
.
Check Condition
• 2 seconds or more have passed since the engine starting sequence was completed.
Judgement Criterion
• Engine coolant temperature sensor output voltage has continued to be 0.1 volt or lower for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the engine coolant temperature is 80
° C.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 23
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Engine coolant temperature sensor failed.
• Shorted engine coolant temperature sensor circuit, or connector damage.
• ECM failed.
TSB Revision
13A-172
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
STEP 1. Using scan tool MB991958, check data list item 6:
Engine Coolant Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
6, Engine Coolant Temperature Sensor.
• The engine coolant temperature and temperature shown with the scan tool should approximately match.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
MB991827
AC608435 AB
STEP 2. Check harness connector B-08 at the engine coolant temperature sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 3. Check for short circuit to ground between engine coolant temperature sensor connector B-08 (terminal No.
1) and ECM connector B-09 (terminal No. 26).
Q: Is the harness wire in good condition?
YES : Go to Step 4.
NO : Repair it. Then go to Step 6.
STEP 4. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-173
STEP 5. Check the engine coolant temperature sensor.
Refer to Engine Coolant Temperature Sensor Check
P.13A-907 .
Q: Is the engine coolant temperature sensor normal?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 6.
NO : Replace the engine coolant temperature sensor. Then
STEP 6. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0117 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-174 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0118: Engine Coolant Temperature Circuit High Input
ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT
B-08
(MU802406)
ENGINE COOLANT
TEMPERATURE SENSOR
2 1
.
Connector: B-08
B-08 (B)
27 26
ENGINE
CONTROL
MODULE
5 V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
Connector: B-09
B-09 (GR)
Engine coolant temperature sensor
AK704246AB
AK603948 AD
ECM
AK704227 AB
TSB Revision
.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
CIRCUIT OPERATION
• 5-volt voltage is applied to the engine coolant temperature sensor output terminal (terminal No.
1) from the ECM (terminal No. 26) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No. 27).
• The engine coolant temperature sensor is a negative temperature coefficient type of resistor. It has the characteristic that when the engine coolant temperature rises the resistance decreases.
• The engine coolant temperature sensor output voltage increases when the resistance increases and decreases when the resistance decreases.
TECHNICAL DESCRIPTION
• The engine coolant temperature sensor converts the engine coolant temperature to a voltage and outputs it.
• The ECM checks whether this voltage is within a specified range.
.
.
.
13A-175
DESCRIPTIONS OF MONITOR METHODS
Engine coolant temperature sensor output voltage is out of specified range.
MONITOR EXECUTION
Continuous
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
13A-176
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
No
Monitoring conditions
Yes
Output voltage < 0.1V
Yes
No
No
Yes
Output voltage > 4.6V
No
Continuous failure for 2secs
Yes
Malfunction
Good
End
AK604317
.
Check Condition
• 2 seconds or more have passed since the engine starting sequence was completed.
Judgement Criterion
• Engine coolant temperature sensor output voltage has continued to be 4.6 volts or higher for 2 seconds.
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the engine coolant temperature is 80
° C.
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
−OBD-II Drive
Cycle
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are: )
• Engine coolant temperature sensor failed.
• Open engine coolant temperature sensor circuit, or connector damage.
• ECM failed.
TSB Revision
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
13A-177
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB992110: Power Plant ECU Check Harness
STEP 1. Using scan tool MB991958, check data list item 6:
Engine Coolant Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
6, Engine Coolant Temperature Sensor.
• The engine coolant temperature and temperature shown with the scan tool should approximately match.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
MB991827
AC608435 AB
STEP 2. Check harness connector B-08 at the engine coolant temperature sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-178
B-08 harness connector: component side
2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Measure the sensor supply voltage at engine coolant temperature sensor harness side connector B-08.
(1) Disconnect the connector B-08 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Go to Step 6.
NO : Go to Step 4.
AK604181 AD
STEP 4. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
Body side harness
MB992110
Power plant ECU check harness connector
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-179
STEP 5. Measure the sensor supply voltage at ECM connector B-09 by using power plant ECU check harness special tool MB992110.
(1) Disconnect all ECM connectors. Connect the power plant
ECU check harness special tool MB992110 between the separated connectors.
(2) Disconnect the engine coolant temperature sensor connector B-08.
(3) Turn the ignition switch to the "ON" position.
ECM
AK604040 AB
(4) Measure the voltage between terminal No. 26 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Repair harness wire between engine coolant temperature sensor connector B-08 (terminal No. 1) and ECM connector B-09 (terminal No. 26) because
of open circuit. Then go to Step 10.
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
B-08 harness connector: component side
2 1
AK604182 AB
AK604180 AD
TSB Revision
STEP 6. Check the continuity at engine coolant temperature sensor harness side connector B-08.
(1) Disconnect the connector B-08 and measure at the harness side.
(2) Check for the continuity between terminal No. 2 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 9.
NO : Go to Step 7.
13A-180 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 7. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 8. Check for open circuit between engine coolant sensor connector B-08 (terminal No. 2) and ECM connector
B-09 (terminal No. 27).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair it. Then go to Step 10.
STEP 9. Check the engine coolant temperature sensor.
Refer to Engine Coolant Temperature Sensor Check
P.13A-907 .
Q: Is the engine coolant temperature sensor normal?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Replace the engine coolant temperature sensor. Then
STEP 10. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function − OBD-II Drive Cycle − Pattern 23
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0118 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0122: Throttle Position Sensor (main) Circuit Low Input
THROTTLE POSITION SENSOR (MAIN) CIRCUIT
B-11
(MU805200)
1 2 3 4 5 6
HALL IC
THROTTLE POSITION
SENSOR (MAIN)
5 4 3
13A-181
Connector: B-09
12 10 13
ENGINE
CONTROL
MODULE
5 V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
ECM
Connector: B-11
AK603950 AD
B-09 (GR)
AK704227 AB
.
CIRCUIT OPERATION
• A 5-volt power supply is applied on the throttle position sensor (main) power terminal (terminal
No. 5) from the ECM (terminal No. 12).
TSB Revision
B-11 (B)
Throttle body assembly
(incorporating throttle position sensor)
Radiator cap
AK704247AB
• A voltage that is according to the throttle opening angle is sent to the ECM (terminal No. 10) from the throttle position sensor (main) output terminal
(terminal No. 4).
.
13A-182 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
• The ground terminal (terminal No. 3) is grounded with ECM (terminal No. 13).
.
MONITOR EXECUTION
Continuous
.
TECHNICAL DESCRIPTION
• The throttle position sensor (main) outputs voltage which corresponds to the throttle valve opening angle.
• The ECM checks whether the voltage is within a specified range.
.
DESCRIPTIONS OF MONITOR METHODS
Throttle position sensor (main) output voltage is out of specified range.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
.
DTC SET CONDITIONS
Logic Flow Chart
Start
No
Output voltage <= 0.2V
Yes
No
Yes
Output voltage >= 4.8V
No
Continuous failure for 0.3sec
Yes
Malfunction Good
End
AK604318
TSB Revision
.
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Check Condition
• Ignition switch is "ON" position.
Judgement Criterion
• Throttle position sensor (main) output voltage should be 0.2 volt or less for 0.3 second.
FAIL-SAFE AND BACKUP FUNCTION
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor (sub) fails.
.
OBD-II DRIVE CYCLE PATTERN
None.
13A-183
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Throttle position sensor failed.
• Shorted throttle position sensor (main) circuit, harness damage, or connector damage.
• ECM failed.
Data link connector
MB991910
MB991824
MB991827
AC608435 AB
DIAGNOSIS
Required Special Tools:
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB991658: Test Harness
STEP 1. Using scan tool MB991958, check data list item 13:
Throttle Position Sensor (main).
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Detach the intake air hose at the throttle body.
(4) Disconnect the connector of the throttle position sensor.
(5) Use test harness special tool (MB991658) to connect only terminals No. 3, No. 4, No. 5, and No. 6.
(6) Set scan tool MB991958 to the data reading mode for item
13, Throttle Position Sensor (main).
• Output voltage should be between 0.3 and 0.7 volt when the throttle valve is fully closed with your finger.
• Output voltage should be 4.0 volts or more when the throttle valve is fully open with your finger.
(7) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
STEP 2. Check harness connector B-11 at throttle position sensor and harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-184 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 3. Check for harness damage between throttle position sensor connector B-11 (terminal No. 5) and ECM connector B-09 (terminal No. 12).
Q: Is the harness wire in good condition?
YES : Go to Step 4.
NO : Repair it. Then go to Step 7.
STEP 4. Check for short circuit to ground and harness damage between throttle position sensor connector B-11
(terminal No. 4) and ECM connector B-09 (terminal No. 10).
Q: Is the harness wire in good condition?
YES : Go to Step 5.
NO : Repair it. Then go to Step 7.
STEP 5. Using scan tool MB991958, check data list item 13:
Throttle Position Sensor (main).
(1) Turn the ignition switch to the "ON" position.
(2) Detach the intake air hose at the throttle body.
(3) Disconnect the connector of the throttle position sensor.
(4) Use test harness special tool (MB991658) to connect only terminals No. 3, No. 4, No. 5, and No. 6.
(5) Set scan tool MB991958 to the data reading mode for item
13, Throttle Position Sensor (main).
• Output voltage should be between 0.3 and 0.7 volt when the throttle valve is fully closed with your finger.
• Output voltage should be 4.0 volts or more when the throttle valve is fully open with your finger.
(6) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 6.
STEP 6. Replace the throttle body assembly.
(1) Replace the throttle body assembly.
(2) Turn the ignition switch to the "ON" position.
(3) After the DTC has been deleted, read the DTC again.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0122 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, Diagnosis
− ID Code Registration Judgment Table <Vehicles with
KOS> P.42B-12 or GROUP 42C, Diagnosis
− ID
Codes Registration Judgment Table <Vehicles with
WCM> P.42C-9
NO : The inspection is complete.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-185
STEP 7. Using scan tool MB991958, read the diagnostic trouble code (DTC).
(1) Turn the ignition switch to the "ON" position.
(2) After the DTC has been deleted, read the DTC again.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0122 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
DTC P0123: Throttle Position Sensor (main) Circuit High Input
THROTTLE POSITION SENSOR (MAIN) CIRCUIT
B-11
(MU805200)
1 2 3 4 5 6
HALL IC
THROTTLE POSITION
SENSOR (MAIN)
5 4 3
12 10 13
5 V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
ENGINE
CONTROL
MODULE
AK603950 AD
TSB Revision
13A-186
Connector: B-09
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
ECM
Connector: B-11
B-09 (GR)
B-11 (B)
Throttle body assembly
(incorporating throttle position sensor)
AK704227 AB
Radiator cap
AK704247AB
.
CIRCUIT OPERATION
• A 5-volt power supply is applied on the throttle position sensor (main) power terminal (terminal
No. 5) from the ECM (terminal No. 12).
• A voltage that is according to the throttle opening angle is sent to the ECM (terminal No. 10) from the throttle position sensor (main) output terminal
(terminal No. 4)
• The ground terminal (terminal No. 3) is grounded with ECM (terminal No. 13).
.
TECHNICAL DESCRIPTION
• The throttle position sensor (main) outputs voltage which corresponds to the throttle valve opening angle.
• The ECM checks whether the voltage is within a specified range.
.
DESCRIPTIONS OF MONITOR METHODS
Throttle position sensor (main) output voltage is out of specified range.
.
MONITOR EXECUTION
Continuous
.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Not applicable
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
13A-187
No
Output voltage <= 0.2V
Yes
No
Yes
Output voltage >= 4.8V
No
Continuous failure for 0.3sec
Yes
Malfunction Good
End
.
Check Condition
• Ignition switch is "ON" position.
Judgement Criterion
• Throttle position sensor (main) output voltage should be 4.8 volts or more for 0.3 second.
.
FAIL-SAFE AND BACKUP FUNCTION
• Throttle opening degree is restricted.
• Throttle opening degree position is in default position if throttle position sensor (sub) fails.
AK604318
.
OBD-II DRIVE CYCLE PATTERN
None.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Throttle position sensor failed.
• Open or shorted throttle position sensor (main) circuit, harness damage, or connector damage.
• ECM failed.
TSB Revision
13A-188
Data link connector
MB991910
MB991824
MB991827
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
• MB991658: Test Harness
AC608435 AB
STEP 1. Using scan tool MB991958, check data list item 13:
Throttle Position Sensor (main).
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Detach the intake air hose at the throttle body.
(4) Disconnect the connector of the throttle position sensor.
(5) Use test harness special tool (MB991658) to connect only terminals No. 3, No. 4, No. 5, and No. 6.
(6) Set scan tool MB991958 to the data reading mode for item
13, Throttle Position Sensor (main).
• Output voltage should be between 0.3 and 0.7 volt when the throttle valve is fully closed with your finger.
• Output voltage should be 4.0 volts or more when the throttle valve is fully open with your finger.
(7) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points − How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
STEP 2. Check harness connector B-11 at throttle position sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
B-11 harness connector: component side
6 5 4 3 2 1
B-11 harness connector: component side
6 5 4 3 2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-189
STEP 3. Measure the sensor supply voltage at throttle position sensor harness side connector B-11.
(1) Disconnect the connector B-11 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 5 and ground.
• Voltage should be between 4.9 and 5.1 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.9 and 5.1 volts?
YES : Go to Step 6.
NO : Go to Step 4.
AK203049 AG
STEP 4. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 5. Check for open circuit and short circuit to ground between throttle position sensor connector B-11 (terminal
No. 5) and ECM connector B-09 (terminal No. 12).
Q: Is the harness wire in good condition?
YES : Go to Step 9.
NO : Repair it. Then go to Step 14.
STEP 6. Check the continuity at throttle position sensor harness side connector B-11.
(1) Disconnect the connector B-11 and measure at the harness side.
(2) Measure the continuity between terminal No. 3 and ground
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 10.
NO : Go to Step 7.
AK203051 AH
STEP 7. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 8.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
TSB Revision
13A-190 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 8. Check for open circuit and harness damage between throttle position sensor connector B-11 (terminal
No. 3) and ECM connector B-09 (terminal No. 13).
Q: Is the harness wire in good condition?
YES : Go to Step 9.
NO : Repair it. Then go to Step 14.
STEP 9. Using scan tool MB991958, check data list item 13:
Throttle Position Sensor (main).
(1) Turn the ignition switch to the "ON" position.
(2) Detach the intake air hose at the throttle body.
(3) Disconnect the connector of the throttle position sensor.
(4) Use test harness special tool (MB991658) to connect only terminals No. 3, No. 4, No. 5, and No. 6.
(5) Set scan tool MB991958 to the data reading mode for item
13, Throttle Position Sensor (main).
• Output voltage should be between 0.3 and 0.7 volt when the throttle valve is fully closed with your finger.
• Output voltage should be 4.0 volts or more when the throttle valve is fully open with your finger.
(6) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, Diagnosis
− ID Code Registration Judgment Table <Vehicles with
KOS> P.42B-12 or GROUP 42C, Diagnosis
− ID
Codes Registration Judgment Table <Vehicles with
WCM> P.42C-9
STEP 10. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 11.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 11. Check for harness damage between throttle position sensor connector B-11 (terminal No. 5) and ECM connector B-09 (terminal No. 12).
Q: Is the harness wire in good condition?
YES : Go to Step 12.
NO : Repair it. Then go to Step 14.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-191
STEP 12. Check for open circuit, short circuit to ground and harness damage between throttle position sensor connector B-11 (terminal No. 4) and ECM connector B-09
(terminal No. 10).
Q: Is the harness wire in good condition?
YES : Go to Step 13.
NO : Repair it. Then go to Step 14.
STEP 13. Replace the throttle body assembly.
(1) Replace the throttle body assembly.
(2) Turn the ignition switch to the "ON" position.
(3) After the DTC has been deleted, read the DTC again.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0123 set?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, Diagnosis
− ID Code Registration Judgment Table <Vehicles with
KOS> P.42B-12 or GROUP 42C, Diagnosis
− ID
Codes Registration Judgment Table <Vehicles with
WCM> P.42C-9
NO : The inspection is complete.
STEP 14. Using scan tool MB991958, read the diagnostic trouble code (DTC).
(1) Turn the ignition switch to the "ON" position.
(2) After the DTC has been deleted, read the DTC again.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC P0123 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
13A-192 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC P0125: Insufficient Coolant Temperature for Closed Loop Fuel Control
ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT
B-08
(MU802406)
ENGINE COOLANT
TEMPERATURE SENSOR
2 1
.
Connector: B-08
B-08 (B)
27 26
ENGINE
CONTROL
MODULE
5 V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
B-09
Connector: B-09
B-09 (GR)
Engine coolant temperature sensor
AK704246AB
AK603948 AD
ECM
AK704227 AB
TSB Revision
.
CIRCUIT OPERATION
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
• 5-volt voltage is applied to the engine coolant temperature sensor output terminal (terminal No.
1) from the ECM (terminal No. 26) via the resistor in the ECM. The ground terminal (terminal No. 2) is grounded with ECM (terminal No. 27).
• The engine coolant temperature sensor is a negative temperature coefficient type of resistor. It has the characteristic that when the engine coolant temperature rises the resistance decreases.
• The engine coolant temperature sensor output voltage increases when the resistance increases and decreases when the resistance decreases.
.
13A-193
DESCRIPTIONS OF MONITOR METHODS
• Engine coolant temperature sensor output voltage drops from over 40
° C (104° F) to under 40° C
(104
° F) and keeps under 40° C (104° F) for 5 minutes.
• Engine coolant temperature sensor output voltage does not reach close loop enable temperature within specified period when engine coolant temperature sensor output voltage at engine start is under 7
° C (45° F).
MONITOR EXECUTION
Continuous
.
TECHNICAL DESCRIPTION
• The engine coolant temperature sensor converts the engine coolant temperature to a voltage and outputs it.
• The ECM checks whether this voltage is within a specified range.
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Mass airflow sensor
• Intake air temperature sensor
.
TSB Revision
13A-194 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DTC SET CONDITIONS <Range/Performance problem
− drift>
Logic Flow Chart
Start
No
No
No
Over 40˚C (104˚F)
Yes
Under 40˚C (104˚F)
Yes
Over 40˚C (104˚F)
No
300secs have passed?
Yes
Malfunction
Yes
Good
End
.
Check Conditions, Judgement Criteria
• Engine coolant temperature decreases from higher than 40 ° C (104° F) to lower than 40° C
(104
° F).
.
AK704248
• Then the engine coolant temperature has continued to be 40
° C (104° F) or lower for 5 minutes.
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-195
DTC SET CONDITIONS <Range/Performance problem
− low input (Time to reach
closed loop temperature)>
Logic Flow Chart
Start
Monitoring conditions
Yes
No
Engine coolant temp.
>
Closed loop enable temp.
No
Yes
No
Specified time has passed after engine start?
Yes
Malfunction
End
Good
Check Conditions, Judgement Criteria
• About 90 − 300 seconds have passed for the engine coolant temperature to rise to about 7 ° C
(45
° F) after starting sequence was completed.
• However, time is not counted when fuel is shut off.
.
FAIL-SAFE AND BACKUP FUNCTION
• Control as if the engine coolant temperature is 80
° C.
AK604320
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function − OBD-II Drive Cycle −
Pattern 8
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• Engine coolant temperature sensor failed.
• Harness damage in engine coolant temperature sensor circuit or connector damage.
• ECM failed.
TSB Revision
13A-196
Data link connector
MB991910
MB991824
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
Required Special Tools:
• MB991958: Scan Tool (M.U.T.-III Sub Assembly)
• MB991824: V.C.I.
• MB991827: USB Cable
• MB991910: Main Harness A
STEP 1. Using scan tool MB991958, check data list item 6:
Engine Coolant Temperature Sensor.
CAUTION
To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item
6, Engine Coolant Temperature Sensor.
• The engine coolant temperature and temperature shown with the scan tool should approximately match.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Go to Step 2.
MB991827
AC608435 AB
TSB Revision
B-08 harness connector: harness side
1 2
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
AK201572 AH
13A-197
STEP 2. Measure the sensor output voltage at engine coolant temperature sensor connector B-08 by backprobing.
(1) Do not disconnect the connector B-08.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground by backprobing.
• When engine coolant temperature is −20° C (−4° F), voltage should be between 3.9 and 4.5 volts.
• When engine coolant temperature is 0° C (32° F), voltage should be between 3.2 and 3.8 volts.
• When engine coolant temperature is 20° C (68° F), voltage should be between 2.3 and 2.9 volts.
• When engine coolant temperature is 40° C (104° F), voltage should be between 1.3 and 1.9 volts.
• When engine coolant temperature is 60° C (140° F), voltage should be between 0.7 and 1.3 volts.
• When engine coolant temperature is 80° C (176° F), voltage should be between 0.3 and 0.9 volt.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage within the specified range?
YES : Go to Step 3.
NO : Go to Step 5.
STEP 3. Check harness connector B-08 at the engine coolant temperature sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 4.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 4. Using scan tool MB991958, check data list item 6:
Engine Coolant Temperature Sensor.
(1) Turn the ignition switch to the "ON" position.
(2) Set scan tool MB991958 to the data reading mode for item
6, Engine Coolant Temperature Sensor.
• The engine coolant temperature and temperature shown with the scan tool should approximately match.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
− How to
Cope with Intermittent Malfunctions P.00-15 .
NO : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
TSB Revision
13A-198
B-08 harness connector: component side
2 1
B-08 harness connector: component side
2 1
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 5. Check harness connector B-08 at engine coolant temperature sensor for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 6.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 6. Measure the sensor supply voltage at engine coolant temperature sensor harness side connector B-08.
(1) Disconnect the connector B-08 and measure at the harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 1 and ground.
• Voltage should be between 4.5 and 4.9 volts.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage between 4.5 and 4.9 volts?
YES : Go to Step 8.
NO : Go to Step 7.
AK604181 AD
STEP 7. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 8. Check the continuity at engine coolant temperature sensor harness side connector B-08.
(1) Disconnect the connector B-08 and measure at the harness side.
(2) Check for the continuity between terminal No. 2 and ground.
• Continuity (2 ohms or less)
Q: Does continuity exist?
YES : Go to Step 11.
NO : Go to Step 9.
AK604180 AD
TSB Revision
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
13A-199
STEP 9. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 10.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 10. Check for harness damage between engine coolant temperature sensor connector B-08 (terminal No.
2) and ECM connector B-09 (terminal No. 27).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair it. Then go to Step 14.
STEP 11. Check the engine coolant temperature sensor.
Refer to Engine Coolant Temperature Sensor Check
P.13A-907 .
Q: Is the engine coolant temperature sensor normal?
YES : Go to Step 12.
NO : Replace the engine coolant temperature sensor. Then
STEP 12. Check harness connector B-09 at ECM for damage.
Q: Is the harness connector in good condition?
YES : Go to Step 13.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection P.00E-2
STEP 13. Check for harness damage between engine coolant temperature sensor connector B-08 (terminal No.
1) and ECM connector B-09 (terminal No. 26).
Q: Is the harness wire in good condition?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9
NO : Repair it. Then go to Step 14.
TSB Revision
13A-200 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
STEP 14. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 8
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0125 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
.
.
.
DTC P0128: Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
TECHNICAL DESCRIPTION
• The ECM checks the time for the cooling water temperature to reach the judgement temperature.
DESCRIPTIONS OF MONITOR METHODS
Engine coolant temperature does not reach 77
° C
(171
° F) within specified period after cold start.
.
MONITOR EXECUTION
Once per driving cycle
.
MONITOR EXECUTION CONDITIONS
(Other monitor and Sensor)
Other Monitor (There is no temporary DTC stored in memory for the item monitored below)
• Not applicable
Sensor (The sensor below is determined to be normal)
• Mass airflow sensor
• Engine coolant temperature sensor
• Intake air temperature sensor
TSB Revision
DTC SET CONDITIONS
Logic Flow Chart
MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
Start
Monitoring conditions
Yes
No
Engine coolant temp.
>= 77˚C (171˚F)
No
No
Specified time has passed after engine start?
Yes
Malfunction
Yes
Good
13A-201
End
.
Check Conditions
• Engine coolant temperature is between −10° C
(14
° F) and 60° C (140° F) when the engine is started.
• Intake air temperature is −10° C (14° F) or higher when the engine is started.
• The intake air temperature when the engine is started
− intake air temperature is 5° C (9° F) or less.
• The total time of the mass airflow sensor output whose state is below 14 g/sec within 550 seconds.
Judgement Criteria
• The time for the engine coolant temperature to rise to 77
° C (171° F) takes longer than approximately 9.5 to 43.5 minutes.
TSB Revision
AK604325
.
FAIL-SAFE AND BACKUP FUNCTION
• None
.
OBD-II DRIVE CYCLE PATTERN
Refer to Diagnostic Function
− OBD-II Drive Cycle −
Pattern 9
.
.
TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
• The engine cooling system is faulty.
• ECM failed.
13A-202 MULTIPORT FUEL INJECTION (MFI)
MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS
DIAGNOSIS
STEP 1. Check the cooling system.
Refer to GROUP 14, Engine Cooling Diagnosis P.14-3 .
Q: Is the cooling system normal?
YES : Replace the ECM. When the ECM is replaced, register the ID code. Refer to GROUP 42B, ID Code
Registration Necessity Judgment Table <Vehicles with KOS> P.42B-12 or GROUP 42C, ID Codes
Registration Judgment Table <Vehicles with WCM>
P.42C-9 . Then go to Step 2.
NO : Repair it. Then go to Step 2.
STEP 2. Test the OBD-II drive cycle.
(1) Carry out test drive with the drive cycle pattern. Refer to
Diagnostic Function
− OBD-II Drive Cycle − Pattern 9
(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0128 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
TSB Revision
advertisement
Key Features
- Fuel injection control
- Idle air control
- Ignition timing control
- Diagnostic test mode
- Throttle valve opening control
- Fuel pump control
- A/C compressor clutch relay control
- Engine oil control valve control
- Intake charge pressure control
- Generator output current control