TurfEx RS 7200 Spreader Owner / Operator's Manual

The TurfEx RS 7200 is a self-contained spreader designed for efficient and versatile turf management. This spreader features a 150 lb capacity hopper, allowing for bulk applications of various materials. The RS 7200 also includes a 17.0 gallon tank for liquid applications, and a spray system with adjustable spray rates to precisely distribute materials.

PDF Download

Document

Owner / Operator’s Manual

This Manual Must Be Read Before Operating The Equipment

Madison Heights, Michigan 48071

866-5-TURFEX www.turfexproducts.com

(REV B) F50908

RS7200

Serial # T15-100309 and higher

CUSTOMER COPY

Table of Contents

General Information ..................................................................................................................................................................................... 3

Introduction ................................................................................................................................................................................................. 4

Safety ................................................................................................................................................................................................... 5 - 11

Specifications ............................................................................................................................................................................................ 12

Assembly Instructions ................................................................................................................................................................................ 13

Drivers Training ................................................................................................................................................................................... 14 - 19

Calibration .......................................................................................................................................................................................... 20 - 23

Maintenance ........................................................................................................................................................................................ 24 - 27

Troubleshooting ................................................................................................................................................................................... 28 - 33

Key to Parts ......................................................................................................................................................................................... 33 - 35

Warranty .................................................................................................................................................................................................... 36

Assembly Views ......................................................................................................................................................................................... 37

Main Frame Parts Breakdown .............................................................................................................................................................. 38 - 39

Engine Parts Breakdown ..................................................................................................................................................................... 40 - 41

Handle Parts Breakdown ..................................................................................................................................................................... 42 - 43

Dashboard Parts Breakdown ................................................................................................................................................................ 44 - 45

Plumbing Parts Breakdown ................................................................................................................................................................. 46 - 47

Gate Parts Breakdown ........................................................................................................................................................................ 48 - 49

Hopper & Tank Parts Breakdown ......................................................................................................................................................... 50 - 51

Sulky Parts Breakdown ....................................................................................................................................................................... 52 - 53

Notes .................................................................................................................................................................................................. 54 - 55

Have a question or need assistance?

TurfEx Customer Care

866-5-TURFEX

or (248) 586-3500

Monday through Friday 8:00 AM to 4:30 PM EST

Fax: (248) 691-8378

E-mail: [email protected]

Website: www.turfexproducts.com

General Information

CONGRATULATIONS!

The TurfEx product you have purchased is an example of turf management product at its finest! Your TurfEx product’s, self contained design is a trademark of all TurfEx products. Here’s why...

SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your TurfEx product.

RELIABILITY: High impact linear low density polyethylene hopper and tank with a custom engineered Stainless Steel frame.

VERSATILITY: Multi-use capabilities allows spreading of a variety of materials.

WARRANTY: Two years parts and labor from date of installation.

The benefits you are about to recognize are that of time, money and effort.

We welcome you to the world of TurfEx Performance.

Registration

Record the following information in this manual for quick reference.

Spreader Model Number

Spreader Serial Number

Date of Purchase

Dealer Where Purchased

When ordering parts, the above information is necessary. This will help to insure that you receive the correct parts.

At the right is a diagram of the ID tag. This tag is located on the frame.

Please fill out the warranty card with all the necessary information to validate it. This will also give us a record so that any safety or service information can be communicated to you.

Model No. RS7200

Serial No. T15-100309

Madison Heights, MI 48071 U.S.A.

1-800-725-8377 trynexfactory.com

Manuf. 2013

Introduction

This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader.

Refer to the table of contents for an outline of this manual.

We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any procedure contained herein. Extra copies of Owner/Operator Manuals can be purchased at your TurfEx Dealer.

THIS SIGN SHOULD ALERT YOU:

The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the machine itself, BE ALERT! Your personal safety and the safety of others is involved.

Defined below are the SAFETY ALERT messages and how they will appear in this manual:

(RED)

Information that, if not carefully followed, can cause death!

(ORANGE)

Information that, if not carefully followed, can cause serious personal injury or death!

(YELLOW)

Information that, if not carefully followed, can cause minor injury or damage to equipment

Safety

Always have safety switch lanyard attached to Operator.

Safety

Owner’s Responsibility

To avoid injury: The owner is responsible for training himself and all other operators and mechanics. Before starting the engine and/or operating the machine, each operator must read and understand the Owners Manual. Training MUST include SUPERVISED driver’s training with adequate time to practice for the Operator to become competent in operating the machine in all conditions.

It is the owners responsibility to perform the maintenance as described in the Maintenance section. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

Supervised Driver’s Training is Required for all Operators and Mechanics

An untrained operator or mechanic can cause an accident serious injury to himself or bystanders.

• All operators and mechanics MUST be trained. The owner is responsible for training the users.

• Driver’s Training should be conducted under the direct supervision of an experienced operator.

• The Driver’s Training section provides a step by step outline of what shall be covered during training.

• The trainer shall supplement the training procedures provided in the Driver’s Training and Operation section with any additional instruction he deems necessary to ensure the safe operation of the RS7200. The trainer should add additional instruction as necessary to provide the Trainee with additional useful information.

• The trainer should supplement the presentation of material in the Driver’s Training and Operation section with instruction and references to all WARNING messages that appear in the Safety Manual and machines Safety Labels.

• At each point where the trainee is to learn a new phase of driving the machine, the trainee MUST be provided adequate practice time to demonstrate the ability to satisfactorily control the machine while starting, stopping, turning, getting on and off, or other tasks described in that point before proceeding to the next phase.

• Initial training should take place on a flat open area free of obstructions with the RS7200 in 1st gear.

• As the trainee progresses to more advanced phases of training the degree of difficulty may be increased, but at each phase the initial training must begin on terrain that has a low degree of difficulty. This is particularly important to keep in mind when learning how to operate on inclines and slopes.

• The trainer shall demonstrate the principles covered in each phase.

Minimum Operator Qualifications

An Operator of this machinery must meet the following qualifications:

• The operator must be an experienced professional lawn care technician with a demonstrated ability to apply fertilizer and pesticide products correctly.

• The operator must meet all state Pesticide Applicator Certification requirements.

• The operator must be at least 18 years old.

• The operator must be physically fit and able to lift 50 pounds with ease.

• The operator must weigh between 120 and 300 pounds.

• Has read and understands the information contained in this manual. Never let children or untrained persons operate or service the equipment. Local regulations may restrict the age of the operator.

Personal Protection Equipment (PPE)

• Always read and follow Pesticide labels and MSDS sheets requirements for Personal Protection Equipment

• Wear substantial water proof footwear and tightly secure all laces and straps.

• Do Not wear shorts. Instead always wear close fitting clothing and jackets to prevent clothing from getting caught on the handle bars and other control levers.

• Wear appropriate clothing including hard hat, safety glasses and hearing protection. Long hair, loose clothing, straps, shoelaces or jewelry may get caught in moving parts.

Safety Devices

Do Not Operate machine unless all Safety Devices are in place and in good working condition. Safety Devices include:

• Machine Safety Labels.

• Operator Presence Control/Throttle/Centrifugal Clutch. Letting go of the Throttle lever disengages power to the drive wheels.

• Front Brakes with lock. Front Brake has a spring to limit the force applied to reduce possibility of lock-up. Locked brakes are parking brakes.

• Safety Kill Switch wire is attached to operator.

• Slip Resistant footpads.

• Belt guard securely fastened.

• Neutral Safety Switch which prevents the RS7200 from starting in gear.

• Fluid filled tires which provide ballast for a lower center of gravity.

Safety

Operation

Avoid Serious Injury!

• Do Not change the engine governor setting or over speed the engine. The top engine speed when the machine is in Neutral is 3450 RPM. Use the electronic multifunction display to monitor the top speed and make adjustments as necessary.

• Never shift gears while the machine is moving as this may cause a rapid slowdown or stop the front wheels causing loss-of-control or a tip over. Always, stop the machine before shifting gears.

• Only operate in good visibility conditions. Avoid holes and inspect work area for hidden hazards before starting machine engine.

• Be sure the machine is in neutral and all brakes are locked before starting engine.

• Use caution stepping on or off the sulky to avoid tripping. Never use machine without sulky or operate on wet grass.

• Use extra care when operating this machinery on inclines or slopes. Be sure to refer to the Operator’s Manual for specific instructions regarding operating the machinery on slopes and/or inclines. Turf conditions can affect the machine’s stability. Use caution while operating near drop-offs or other hazards.

• Never operate with the guards not securely in place. Be sure all interlocks are attached, adjusted properly, and functioning properly before starting the engine.

• Stop on level ground, lock all brakes, shut off engine and shift into neutral before leaving the operators position for any reason.

• Keep hands, feet,clothing and loose objects away from moving parts and pinch points.

• Never carry passengers. Keep a safe distance between the machine and all third parties.

• Slow down and use caution when making turns and/or crossing roads and sidewalks.

• Do not operate the machine under the influence of alcohol or drugs.

• Use care when loading or unloading the machine into a trailer or truck.

• Avoid distractions, including but not limited to cell phones and mp3 players, while operating this machine. Operators must concentrate and focus on the safe use of this machinery at all times.

• Keep a firm hold on the handle bars at all times.

• Do Not touch hot muffler while running or after shutdown.

• Wear eye protection and necessary Personal Protection Equipment (refer to Pesticide Label) when using compressed air or water to clean the machine.

Inspecting Work Area

Prior to operating, carefully inspect the work areas for hazards or uneven ground that may hidden in the grass.

• Clear the work area of moveable objects such as branches, wires, rocks, glass etc. That may interfere with the machine.

• Mark the location of all immovable objects or irregular areas.

• Avoid hitting obstacles such as holes, abrupt changes in ground contour, branches, stumps, roots, protruding pipes, paving edges, etc. that could unexpectedly turn, stop, or upset the machine possibly throwing you off, into or over the handle bars causing serious injury or death.

The faster you are moving, the more potential there is for injury.

• Keep away from drop-offs, the edges of ponds, streams, pools, etc. especially at the bottom of slopes.

Evaluate the terrain.

• Determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.

• Study the terrain and plan a safe operating pattern. If no safe operating pattern exists Do Not attempt to drive the RS7200 in that area.

• If hills are present, refer to additional Warnings in Hillside Operation in this section.

Evaluate the Turf Conditions.

• Do Not operate if conditions are wet or there is low light.

Fuel Safety

Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.

• Always shut off fuel valve when transporting or storing the machine.

• Never remove gas cap or add fuel when engine is running or hot. Allow it to cool first.

• Do Not smoke and stay clear of any sparks or open flames.

• Never refuel or drain the machine indoors. Move machine out doors instead.

• Clean up fuel spills immediately. Do Not attempt to start the machine near a fuel spill. If fuel is spilled on clothing; Do Not attempt to start the machine, stay away from open flames, sparks or other sources of ignition, and change clothing.

The engine gives off carbon monoxide, a poisonous gas.

• Do Not run engine in an enclosed area or indoors.

Prevent fires.

• Keep engine clean and free from debris.

• Clean up spilled fuel.

• Check and repair leaking fuel lines, fittings and cap.

• Do Not park near an open flame or other source of ignition, such as a furnace or water heater.

Safety

Inspect Machine before each use

Examine the machine prior to each use. Do Not use the machine if any parts are not in good working condition.

• Check for worn tires, cracks in parts, loose or missing bolts,cotter pins etc. and replace or repair before operating.

• Make sure all safety devices are present and in good working order, including all the safety labels, Shields, Brakes, the Neutral Safety Switch System, and

Throttle/Centrifugal Clutch which disconnects the power to the drive wheels when released. (To test the Brakes, Neutral Safety Switch System, and Throttle/ clutch, follow instructions in the Driver’s Training and Operation section of this manual.)

• Make any necessary repairs or adjustments before starting the engine and/or operating the machine.

Engine Starting Safety

Do Not attempt to start the machine if any of the following apply:

• You are in a confined space.

• You or someone else could be trapped between the machine and a solid obstacle should the machine unexpectedly move upon startup. Remember to check for low hanging obstacles such as tree branches, clotheslines, etc.

• You are not certain of firm, dry, level footing to prevent loss of balance

Before attempting to start engine:

• You must move the machine to a solid, level, dry, open area before starting the engine.

• Verify the machine is in Neutral. The machine rolls forward easily in neutral.

• Lock front brake and apply the sulky brake.

• Do Not operate the Throttle.

Do Not attempt to start or operate the machine if:

• The Neutral Safety Switch System or any other safety device is not working.

• The Throttle/Clutch does not move freely and automatically and rapidly return to the idle position.

• The idle engine speed exceeds 1650 RPM upon starting.

• The machine unexpectedly moves upon starting or when shifting gears.

Avoiding slipping or tripping injury

Use caution when riding on, and getting on and off the RS7200.

• Keep a firm grip on the handles with both hands.

• Stand only on the footpads. .

• Keep footpads clean.

• Replace worn or damaged footpads.

Forward Operation

Loss-of-control may cause death or serious injury.

• Always keep a firm grip on the handlebars with both hands.

• Operate the machine in 1st Gear until you become familiar with it.

• Never operate the machine at a greater speed than is reasonable in light of the conditions presented.

• Only operate in 1st Gear on slopes, inclines, bumpy ground, or high grass.

• Avoid sudden starts, stops and turns as they may cause you to lose your balance and be thrown from the machine.

Reverse Operation

Loss-of-control may cause death or serious injury.

• Always keep a firm grip on the handlebars with both hands.

• Do Not back up if there is a possibility you or a bystander could become trapped between the machine and an immovable object or barrier.

• Always look behind and down before backing up to be sure of a clear path.

• Always look behind and up before backing up to be sure the path is clear of low hanging obstacles such as tree branches, clothes lines, and low doorways.

• Use extra caution backing up when in an enclosed area.

• Backup slowly, until you become familiar with how the machine handles.

• Never coast backwards. Instead back up under power and in Reverse Gear with the Throttle engaged using the brakes as necessary.

• Use extra caution backing from an awkward location or position.

• Keep both feet firmly on the footpads whenever possible.

• Backing up while in the walking position is hazardous and in most cases can and should be avoided. However, when backing up from the walking position is unavoidable (such as when unloading the machine from a trailer), use extreme caution.

Safety

To avoid Loss-of-control, Tip-over, and Rollover

Loss-of-control, tip-over or rollover may cause death or serious injury. This machine has a high center of gravity and turf conditions affect stability. Slopes are a major factor in loss-of-control, tip-over, and rollover accidents.

• Never shift gears while the machine is moving as this may cause a rapid slowdown or stop the front wheels causing loss-of -control or a forward tip over.

Instead, bring the machine to a complete stop before shifting gears.

• Study the terrain before beginning work and plan a safe operating pattern. If the area at issue will not accommodate a safe operating pattern, Do Not attempt to drive the RS7200 in that area.

• Do Not operate on slopes or inclines where traction and stability are doubtful.

• Do Not ride on slopes exceeding 15 Degrees. Read Machine Safety Label and Safe, Balance Zone, sections for details on estimating 15 degree slopes before starting or operating the RS7200.

• Never operate on wet slopes.

• Look for holes, ruts, rocks, and other hidden hazards in the work area before starting work. Uneven terrain can overturn the machine. Tall grass can hide hazards.

• Do Not operate near drop-offs, ditches, or bodies of water.

• Keep a firm grip of the handlebars with both hands at all times.

• Slow down and lean into turns for better balance and to transfer your weight to the inside wheels to prevent loss-of-control, tip over, or rollover.

• Tires with excessively worn tire tread are dangerous on slopes or inclines. Replace tire(s) with less than 1/4” of tread remaining. Only use liquid filled tires supplied by TurfEx. Maintain tire pressure at 12 PSI. Higher pressures will cause the tires to lose traction and under inflated tires will cause instability.

• Do Not attempt to climb over curbs and parking blocks while operating the RS7200 at a high speed as this may cause a forward tip-over.

• To help avoid Loss-of-control, tip over, and rollover, use extreme caution on inclines, and slopes and:

• Use 1st Gear to provide improved traction and a slower ground speed.

• Travel across the grade. Begin at the bottom of the slope and work your way up.

• Avoid traveling straight down a slope. When descending a slope, zigzag or slalom across the grade gradually downwards using the brakes to slow the machine.

• Lean uphill at all times to provide better balance and to transfer weight to the uphill tires.

• Slow down and avoid sharp turns and sudden starts and stops.

• Reduce the amount of granular and liquid products carried.

• Apply rear brakes first and then front brakes.

Operate the RS7200 as a walk-behind unit in situations where loss -of-control, tip-over, or rollover is possible.

When traveling up a slope, be aware that the drive tires have reduced traction and there is greater risk that the machine could tip backwards.

Recommendations for driving up an incline or slope:

• Lean forwards to provide better balance and to transfer more weight to the front drive wheels. Refer to the driver’s position illustrations in Driver’s Training and Operation section of this Manual for details.

• Accelerate gently. Accelerate slowly. Accelerating too quickly may result in a loss of traction.

• Do Not make sharp or quick turns. Making sharp or quick turns may cause you to lose your balance and be thrown off the machine or cause a side rollover.

• In areas of poor traction, operate the machine as a walk behind unit.

• If you experience a loss of control while driving the machine on an upward slope, lower the handlebars as you step backwards off the operator’s platform and apply the brakes. Once the brakes are applied, take corrective action.

• Backing down a slope is a hazardous maneuver which should be avoided. To avoid backing down a slope; stop the machine, apply the brakes, step off the

Driver’s platform, steer the front of the machine across the grade, and gradually engage the Throttle/Clutch. If backing down a slope is unavoidable (such as when unloading the machine from a trailer), use extreme caution. Read Safety Manual Warning 13, Reverse Operation, for details on backing up.

When pointing downhill, the weight and traction is transferred to the front drive wheels. Avoid driving the machine at this angle as the machine may tip over.

Recommendations for driving downhill:

• Lean backwards as you travel downhill to provide better balance for you and transfer more weight to the rear wheels. If necessary, extend your arms and squat down backwards with arms extended to transfer more weight further to the rear.

• Do not change speed suddenly. Do Not accelerate. Decelerate gently by applying the rear brakes first, followed by the front brakes.

• Use extreme caution when turning. Do Not make sharp turns as you may lose your balance and/or be thrown from the machine or lose control. When making turns, slow down and make gradual turns.

• Zigzag or slalom slowly and gradually downhill traveling across the grade using both brakes to slow your speed. The steeper the slope the more gradual the slaloms should be between the switchbacks.

• Avoid any obstacles that could suddenly stop the front wheels causing a tip over.

• If you ever lose control while driving down a slope, let go of the handles and jump off to the rear, if necessary.

• Backing uphill is a risky maneuver which should be avoided. To avoid backing uphill; stop the machine, apply the brakes, step off the Driver’s platform, steer the front of the machine across the grade, and gradually engage the Throttle. When backing uphill is unavoidable, use caution. Read Safety Manual Warning

“Reverse Operation”, for details on backing up.

Safety

To avoid Loss-of-control, Tip-over, and Rollover (cont’d)

When pointing across an incline, slope or hill sideways, the weight distribution between the front drive wheels and the rear wheels is similar to level ground. However, more weight is transferred to the lower wheels which may cause the machine to rollover towards the downhill side.

This is the preferred angle for driving on gentle slopes.

Recommendations for driving across a hillside:

• Lean uphill to provide better balance for you and transfer more weight to the uphill wheels.

• Do Not change speed suddenly.

• Do Not make sharp turns as you may lose your balance and be thrown off the machine or loose control. When making turns, slow down and make gradual turns. The machine also has a tendency to rollover when performing this maneuver.

• Avoid making downhill turns as the machine will accelerate through the turn making it more difficult for you to keep your balance and control over the machine so as to prevent rollover.

• Avoid any obstacles that could suddenly pitch the front uphill wheel upwards causing a rollover towards the downhill side.

• If you ever loose control while driving across a slope let go of the handles and jump off to the uphill side of the machine, if necessary.

Backing up across the grade is a maneuver which in should be avoided. To avoid backing up; stop the machine, apply the brakes, step off the

Driver’s platform, steer the front of the machine in the desired direction, and gradually engage the Throttle. When backing up is unavoidable, use caution. Read Safety Manual Warning “Reverse Operation”, for details on backing up.

Transporting

Driving up and down ramps is hazardous. The risks include tip-over, rollover, loss-of-control, and back-over.

Use extreme caution when driving the RS7200 onto and off of a Transport, (such as a vehicle, carrying rack, or trailer).

• When loading and unloading, park the Transport on level pavement well away from puddles, obstacles, and curbs that may cause the operator to lose his footing or become entrapped. Allow adequate room for the ramps to be deployed and the machine and operator to come straight on or off the Transport platform and ramps.

• To prevent a ramp from slipping out from under the machine, make sure the ramp is securely fastened to the Transport platform and the ramp and machine wheels are properly aligned with each other.

• Never unload a RS7200 by shifting it into Neutral and allowing it to freewheel backwards down a ramp. Rather, the driver must start the RS7200 while on the Transport platform, shift the engine into Reverse, and inch the machine down the ramp under power using the brakes as necessary. Read Safety Manual

Warning “Reverse Operation”, for required precautions while operating the RS7200 in reverse.

• If there is not adequate standing room for the operator on the Transport platform, the machine should be started while the operator is standing on the ground.

• If an enclosed Transport is used, use extra caution starting and operating the RS7200 inside the enclosure.

Transporting the machine over the road can be hazardous. The risks include but not limited to traffic accidents, failure of Transport system, and ejection of the machine from the Transport.

Transporting the RS7200 requires a heavy duty Transport capable of safely carrying a fully loaded RS7200 weighing 700 lbs plus the weight of all materials carried on the transport.

• Follow other Transport manufacturer’s precautions and always use all safety devices provided.

• DO NOT overload or unbalance the Transport or hitch.

• Use only heavy duty ramps with a minimum width of 8.5 inches and an anti-slip surface capable of supporting 1000 lbs. or the combined weight of the machine and driver whichever is greater. The ramp angle must be 15 degrees or less.

• To prevent the machine from being thrown from the transport, always secure the machine to the Transport’s platform. Use securing devices provided by the manufacturer or securing devices each securing device or all securing devices together must have a minimum load rating of 1,400 lbs. Elastic straps and similar devices are NOT to be used.

• Check Transport, ramps, hitch, and securing devices each time they are used.

• Check carefully for cracked welds or cracked parts, loose or missing hardware, excessive wear or damage, or missing or nonworking safety and securing devices.

• When a carrying rack is used, check for damage caused by the rear edge dragging or bottoming out on the pavement. This can result in structural failure of the rack, hitch and vehicle frame or hardware.

• Do Not use the Transport if it is not in good working condition. Make necessary repairs or replacements before using.

Check Wheel Fasteners

If wheel fasteners are not tight, a serious accident may occur.

• Check wheel fastener tightness frequently during the first 10 hours of operation.

• After loosening any wheel fasteners, frequently check their tightness for the next 10 hours of operation.

10 © TrynEx International 2013 (REV B) F50908

Safety

Parking

Anytime you leave the operator position, you must:

Stop on level ground.

• Turn off the engine.

• Lock Brake Lever.

• Shift into Neutral

Never leave the machine unattended on an incline or slope where someone could disengage the brakes and the machine could roll.

When leaving the machine unattended, close fuel shut off valve.

Tire Safety

Tires are filled with pressurized windshield washer solution to provide ballast for a lower center of gravity. Explosive separation of rim and tires may cause serious injury.

• DO NOT remove fluid from tires.

• All replacement tires must be fluid filled.

• Wear a face shield when checking, filling, and repairing fluid filled tires.

• Do not attempt to check, repair or replace fluid fill tires without the proper equipment.

• Use a clip-on chuck and extension hose. Stand to the side of the tire when filling.

• Always maintain tire pressure at 12 PSI. Do not under or over inflate tires.

• Rear tires have split rims. Release tire pressure prior to loosening any nuts or bolts.

• Never weld or heat the tire/rims as this could cause a tire explosion or structural damage to the rim.

• Check tires often for cuts, wear, bubbles and missing or loose lug nuts. Check pressure often.

• Fix or replace worn or damaged tires, rims, and hardware.

• Always replace tires with genuine TurfEx liquid-filled tires and rims.

Maintenance and service

Improper maintenance can cause serious injury.

• Lock brakes, stop engine and disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing .

• Clean grass and debris from drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage.

• Let engine cool before storing and do not store near flame.

• Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.

• Park machine on level ground. Never allow untrained personnel to service machine.

• Use jack stands to support components when required.

• Carefully release pressure from tires and spray system.

• Remove spark plug wire before making any repairs.

• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.

• Keep all parts in good working condition and all hardware tightened.

• Replace all worn or damaged Machine Safety Labels.

• Replace worn or damaged footpads.

• Perform all scheduled maintenance as directed in the Service Manual

Pesticide Safety

The improper use, handling, application, and disposal of pesticide products applied by this machine may cause death or serious injury.

• Read and follow product label and Material Safety Data Sheet (MSDS) precautions for handling, mixing, applying, and disposing of pesticides applied by this machine. Some materials may present health hazards that will require the use of Personal Protective Equipment (PPE). Always wear required PPE.

• Keep required PPE available for use by the operator or mechanic at all times.

• Keep pesticide labels and MSDS available for the operator or mechanic at all times.

Handling and disposal of hazardous waste products

Dispose of all hazardous waste products properly.

• Clean up hazardous waste spills immediately.

• Refer to the Pesticide Label for proper handling and disposal instructions.

• Refer to MSDS for proper handling and disposal instructions.

• Wear the Personal Protective Equipment specified on MSDS and Pesticide Labels.

• Before disposing of hazardous waste check with your local regulatory agency.

Specifications

Model # RS7200

ENGINE

• Engine Model: Honda GX Series

• RPM: Full speed: 3450 rpm (no load) Idle: 1400 rpm.

• Centrifugal Honda™ wet clutch with 2:1 reduction.

• Speed: 3.5mph (1st Gear) 5.0 mph (2nd Gear)

• Fuel tank: 0.82 gal Honda fuel tank on engine

• Type of fuel: Regular unleaded gasoline.

• Fuel shutoff valves: Located on engine and below tank.

TRANSMISSION

• Transmission Model: Peerless 855-001C. (reverse, neutral and 2 forward gears)

TIRES AND WHEELS

• Front tires: 18 x 950 – 8, Windshield Washer Solution added for ballast and traction.

• Rear tires: 13 x 650 – 6 Windshield Washer Solution added for ballast and traction.

SPREADER

• Capacity: 150 lb.

SPRAYING SYSTEM

• Spray Pump: Flo-jet™ 2GPM belt-driven diaphragm pump.

• Tank: 17.0 gallon (64.4 L) capacity.

• Nozzles: 1.0 GPM Broadcast Polymer and 1.5 GPM Broadcast Polymer, 0.8 GPM Fan ER Polymer and 1.0 GPM Fan ER

Polymer (trim).

• Spray Patterns: 6’ to 11’ wide pattern for general spraying, 3’ narrow pattern for trim spraying.

• Spray Pressure: Regulated to 25 psi to match ground speed with tip output.

• Spray Rate: Adjustable from 1/4 to 1/2 gallon per thousand square feet.

DIMENSIONS

• Overall length: 60.0”.

• Overall width: 35.5”.

• Overall height: 55.0”.

• Weight: 415 lb. dry, 700 lb. full, 900 lb. full with 200 lb. rider.

ELECTRICAL SYSTEM

• Safety interlock system: This machine is equipped with a neutral safety start module. To start the engine, the transmission must be in the neutral (N) position.

12 © TrynEx International 2013 (REV B) F50908

Assembly Instructions

1) Align Sulky with Pivot and fasten with (1) D4321 Washer, (1) F50209 Slotted Hex Nut and (1) D5919 Cotter Pin (as shown above). Make sure to grease before use.

2) Fill engine and clutch with oil before use. (Refer to the Honda Manual)

3) Tune engine to 3450 rpm’s before using. (Refer to the Honda Manual)

Drivers Training

DASHBOARD CONTROLS

Do Not attempt to start or operate this machine until you have read and are

thoroughly familiar with this Operator’s Manual.

Read it now before Beginning.

All operators and mechanics must be trained before operating this Machine.

F G

A. Spray Control Handle

opens a valve when spraying is desired. Like the Brake Levers it has a lock to permit continuous spraying.

Additional details about the spray controls will be provided in the Sprayer Operator section of this manual.

B. Brake Handle with Lock

controls the front brake on the Transaxle. Pulling the lever activates the Front Brake. The Front Brake Lever can be locked in the pulled position by pushing the lock button on the lever with your finger. The Lock is automatically released by pulling the lever again. A Spring controls the amount of force applied to the Front brake.

C. Main Gate Indicator

D. Main Gate Control

E. Main Gate Indicator Lock

F. Safety Shutdown Switch

(WARNING Be sure lanyard is attached to operator at all times) turns the engine off and permits it to be started. It is part of the Neutral Safety Switch System to prevent the Machine from starting in Gear.

G. Hour & RPM Meter to monitor RPM’s and Hour’s for Maintenance.

H. Spray Control Knob

I. Auxiliary Gate Control

opens and closes the pattern adjustment Slide Plate below the spreader’s Third-Hole (left hole looking from the Operator’s position). It is to be closed whenever the Deflector is lowered to reduce the amount of granular product distributed to the right side of the machine. It also functions in the partially closed position to balance the spreader pattern. Pulling the lever rearwards closes the Third-Hole.

J. Throttle Control Lever the Lever controls engine speed. The engine speed increases as the lever is pulled and the Centrifugal Clutch automatically engages sending power to the Transaxle though a belt and pulley system. Releasing the Throttle Lever decreases engine speed and disengages power to the Transaxle.

NOTE: The Brake Control and Spray Control Levers can be alternated to match operator preferences.

14 © TrynEx International 2013 (REV B) F50908

Drivers Training

MACHINE CONTROLS – REAR VIEW

A. Spot Spray Bottle for hard to reach areas.

B. Tank Clean Out conveniently located for ease of draining.

C. Manual Tube to store manuals for machine.

D. Belt Guard to protect operator from moving parts.

E. Sulky Brake

F. Shift Lever

G. Material Deflector

Lever

to operate side deflector.

H. Fuel Cap

Drivers Training

MACHINE CONTROLS – FRONT VIEW

A. Tank Lid

B. Material Deflector

C. Fluid Filled Tires

D. Broadcast Nozzle

E. Trim Nozzle

16 © TrynEx International 2013 (REV B) F50908

Drivers Training

Adding gasoline.

Move the machine outdoors, and

• Emphasize fuel handling safety.

Read Safety Manual WARNING “Fuel Safety”, before adding gasoline.

Use extra care when handling gasoline.

Inspect the machine before each use.

In addition to the steps in Safety Manual Warning “Inspect Machine before each use”:

• Check and adjust as necessary the Spray Nozzle alignment and pattern.

• Check and adjust the Spreader Control settings as necessary.

Read Safety Manual WARNINGS: “Inspect Machine before each use”;

“Check wheel fasteners”; “Tire Safety”, each before starting or operating the machine.

Starting, stopping, and parking the machine.

Read Safety Manual WARNINGS:“Engines starting Safety”; “Parking”, before starting or operating the machine.

To start engine:

• Locate machine on a flat, level area free from obstacles and bystanders.

• Shift into Neutral.

• Lock Brake Lever.

• Make sure safety switch lanyard is attached.

• Choke engine if necessary.

• DO NOT pull Throttle Lever while starting.

• Pull Starter.

To stop engine:

• Lock front Brake Lever

• Shift into Neutral

• Push Kill Switch.

To park machine

• Stop on level ground.

• Lock Brake Lever

• Shift into Neutral

• Push Kill Switch.

• When leaving the machine unattended, close Fuel Valve.

Proper shifting techniques.

IMPORTANT: Excessive force applied to the Shift Lever can cause internal Transaxle damage and other damage which is not covered by Warranty.

WARNING: Never shift gears while the machine is moving as this may cause a tip-over or loss-of control.

To Change gears:

• Release Throttle.

• Bring the machine to a complete stop.

• Shift into the desired gear. If the machine does not shift easily, move the front of the machine angling it right or left until the

Transaxle gears shift easily.

IMPORTANT: Emphasize the necessity of NOT forcing the Shift lever.

Safely stepping on and off the Sulky.

Read Safety Manual WARNING: “Avoiding slipping or tripping injury”; before starting or operating the RS7200

Demonstrate and instruct the trainee on the following topics:

Read Safety Manual WARNINGS: “Operator Clothing and personal protection equipment”; “Operation”; “Inspecting work area”; and

“Forward Operation”, now before starting or operating the RS7200.

PHASE I: Driving the machine in 1st Gear

Initial training should take place outdoors in a flat open area free of obstructions with the machine in 1st Gear and the Hopper and

Tanks empty. Initial training should include the following:

To Drive forward:

• Safely start the machine.

• Safely step onto the operator platform.

• Shift into 1st Gear.

• Unlock Brake

• Pull the Throttle.

To stop:

• Release the Throttle.

• Step on Sulky Brake Pedal then Pull the Front Brake Lever.

To turn right:

• Pull back on the right handle while simultaneously pushing forward on the left handle. A Stop prevents the machine from jack-knifing.

• Always lean into the turns by shifting your body weight to the inside of the turn.

To turn left:

• Pull back on the left handle while simultaneously pushing forward on the right handle. A Stop prevents the machine from jackknifing.

• Always lean into the turns by shifting your body weight to the inside of the turn.

PHASE II: Driving the machine in 2nd Gear.

Repeat Phase I training using 2nd Gear.

PHASE III: Driving with a load.

• Repeat 1st and 2nd Gear Training outlined in Phase I and Phase II with a partially filled Hopper and Tanks

• Gradually increase the weight as the trainee demonstrates his ability to control the machine with the increased weight.

Phase IV: Operating the machine as a walk-behind unit.

Stop, shift into 1st Gear or Reverse Gear, and keeping a firm grip on both handles and while operating the machine as a walk behind unit, perform the training procedures outlined in Phases I through IV.

Read Safety Manual WARNING “Avoiding slipping and tripping injury” now.

Drivers Training

PHASE V: Driving the machine on hillsides.

Initial hillside training should take place on a slightly hilly open area free from obstructions with the machine in 1st Gear and the Hopper and Tanks empty.

• The Trainee must be familiar with the Balance Zone principles and

Driving Techniques before operating on slopes.

• The Trainee must pass the Phases I, II and IV and be totally familiar with all the WARNINGS and the hillside driving techniques and principles set forth in the Driver’s Training and Operating Manual before operating the machine on a slope or incline. Trainee must never ride the RS7200 on any slopes or inclines greater than 15 degrees.

• As the Trainee is able to demonstrate his ability to control the machine on hills as well as his understanding of hillside driving principles and proper techniques; gradually increase the slope.

• As the Trainee progresses, gradually add weight to the Hopper and

Tanks.

Read Safety Manual WARNING “To avoid loss-of-control, tip-over, and rollover” before operating the RS7200 on an incline or slope.

PHASE VI: Driving over curbs.

• Never attempt to jump a curb at high speed as this may cause a forward tip-over. Instead:

• Approach the curb or parking block straight on;

• Stop the machine 12 inches away from the curb;

• Shift into 1st gear;

• Gradually accelerate up and over curb.

If machine is unable to climb over a curb:

• Look for a lower section of curb;

• If one is not available, approach the curb on an angle and attempt to climb over one wheel at a time;

• Use ramps to get over the curb. IMPORTANT: Avoid high curbs and bottoming out as this can cause machine damage that is not covered by the Warranty .

Phase VII: Backing Up.

To back up:

• Stop, shift into Reverse, look behind to make sure the path is clear, and keeping both feet on the operator’s platform and a firm 2 handed grip on the handles gradually pull the Throttle.

To turn right:

• Pull the right Handle toward you and push the left handle away from you.

To turn left:

• Reverse the procedure.

To stop backing up:

• Release Throttle and apply one or both Brake Levers to stop.

Read Safety Manual WARNING “Reverse Operation” now.

Phase VIII: Completing Daily Service Checklist.

Adjust, Repair, replace, and report any irregularities discovered to your supervisor.

• Clean machine in a designated area. IMPORTANT: DO NOT power wash machine. High pressure water will force corrosive fertilizer residue into bearings, linkages, and other parts. Corrosion damage is not covered by the Warranty. Instead use low pressure air regulated to 29 PSI Once a week, or as necessary, use low pressure water regulated to 29 PSI to wash machine. Start and run machine and blow dry to remove any water.

• Empty Hopper. NOTE: Use a dedicated pail or wet /dry vacuum to remove fertilizer so that it can be recycled.

Clean:

• Spinner Plate.

• Footpads.

• Nozzles and Nozzle Strainers, If necessary.

• Hopper opening plate, Auxiliary Gate Slide plate and linkage.

• Engine cooling fins, Blower housing inlet (Starter), carburetor, governor linkage, Honda Throttle Lever, Throttle Lever and cable.

Lubricate and protect the following, using WD-40 or equivalent:

• Operating controls and cables.

• Hopper Opening Plate and Auxiliary Gate Plate.

• Carburetor and all linkages and springs.

• Exposed aluminum.

Check and record Engine Idle Speed (Must not exceed 1650 RPM).

Check and record Engine Top Speed (Must be 3,450 RPM).

Gage, record, and adjust Hopper control settings as necessary, including:

• Auxiliary Gate Adjustment Plate.

• Hopper opening.

• Rate Adjustment Knob

Check and adjust the Spray Nozzle alignment as necessary.

Check and top off engine oil.

Check and top off clutch oil.

Check for loose or missing fasteners or parts, cracks in metal or welds.

Read Safety Manual WARNING “Maintenance and Service” now

BEFORE starting or operating machine.

Phase IX: Loading and unloading the machine on a Transport.

Trainee must be instructed how to safely load and unload the

RS7200 from a transporting vehicle.

Read Safety Manual WARNING “Transporting” before attempting to load or unload the RS7200 from a transport.

Phase X: Additional Service Training

Trainee should be instructed on any additional service he will be required to perform on the RS7200 such as, changing Engine and

Clutch oil, greasing, etc. Refer to Service Manual for scheduled service requirements and details.

18 © TrynEx International 2013 (REV B) F50908

Drivers Training

Phase XI: Testing Safety Devices.

Read Safety Manual WARNING “Maintenance and Service” before starting or operating the RS7200.

Read Safety Manual WARNING “Safety Devices” before starting or operating the RS7200.

If any Safety Device fails a test, adjust, repair or replace the component before operating the machine.

1. Throttle Control

Components: Throttle Lever, Throttle Cable, Auxiliary Throttle Return

Spring, Multifunction Display (Tachometer), Drive Belt, Idler Pulley,

Idler Tension Spring, Transaxle, Honda Engine and components:

Honda carburetor and linkage, Honda Governor Spring, Honda

Throttle Spring, Honda Throttle Return Spring, and Honda Clutch. All components must be in place and functioning normally.

• Park on level ground free from obstructions and bystanders. Lock front Brake Lever.

• Pull and release Throttle Lever several times. Ensure that the lever moves smoothly and easily and snaps back when released.

• Start engine and verify that the engine speed increases and decreases rapidly and the clutch engages and disengages quickly.

• Engine idle. Ensure the engine idles smoothly without dying and the idle speed on the Multifunction Display does not exceed 1650

RPM.

• Engine Top end speed. Pull and hold Throttle Lever. Confirm that the top end speed is 3450 RPM.

• Clutch engagement. Shift into 1st Gear and gradually accelerate engine. Confirm that the machine does not move when shifted, or creep at Idle speed. The Clutch shall engage smoothly as the engine is accelerated and propel the machine forward at 3.5 MPH at full acceleration. No unusual noise should be detected.

2. Neutral Safety Switch System (NSSS)

Components: NSSS Module, Kill Switch, Neutral Switch, Honda Kill

Wire, Ground wire, Wire Harness and terminals.

• Park on level ground free from obstructions and bystanders.

• Lock Front Brake Lever, shift into Neutral and start engine.

• Turn Engine off with Kill Switch. Confirm that the engine starts and Kill Switch works.

• Shift into 1st Gear and repeat the previous test. Confirm that the engine does not start in gear.

3. Brake Systems

A. Front Brake System.

Components: Brake Lever with Lock, Front Brake Cable 1, Brake

Drum, Band Tension Spring, Sheath Brake pin, Rod Brake pin, 1 washer, Lock Nut.

• Park a fully loaded machine on level ground free from obstructions and bystanders. Start engine.

• While in NEUTRAL, push the machine forward. No unusual drag should be felt.

A. Front Brake System.(cont’d)

• Pull and release the Front Brake Lever several times. Ensure that the lever operates smoothly and snaps back completely when released The operating force on the Lever must not exceed 25 pounds of force.

• Shift into High Gear, accelerate to full speed., and pull the Front

Brake Lever. Confirm that the machine stops smoothly in less than 8 feet and the Brake does not lock up.

B Rear Brake System.

Components:

• Push and release the Sulky Brake Pedal several times. Confirm that the pedal operates smoothly and snaps back completely when released. The operating force on the Lever must not exceed

25 pounds of force.

• While in NEUTRAL, push the machine forward. No unusual drag should be felt. Shift into 2nd Gear, accelerate to full speed, and push Sulky Brake Pedal. Confirm that the machine stops smoothly in less than 8 feet. Confirm that both Brakes drag equally without causing a change of course, left or right. Brake band must not over heat nor cause unusual drag.

C Both Front and Sulky Brake Systems

• Shift into 2nd gear, accelerate to full ground speed and apply both brakes. Confirm that the machine stops in less that the length of the machine.

D Parking Brake System.

Components: Front Brake System.

• Drive the fully loaded machine up a 17 degree slope, stop and lock Front Brake Lever. Confirm that brakes hold the machine in place.

• Drive the fully loaded machine down a 17 degree slope, stop and lock Front Brake Lever. Confirm that the brakes hold the machine in place.

4 Fluid-filled Tire.

Components: Front tires (2) and Rear Tires (2).

Read Safety Manual WARNING “Tire Safety” before starting or operating the RS7200.

• Examine all tires for wear and damage. Confirm that tires are free from visible damage and tread depth exceeds 1/4 inch.

• Rotate each tire so the valve stem is in the 12 o’clock position and check pressure. Confirm that tire pressure is 12 PSI and fluid is visible

5. Machine Safety Label Visual Test.

• Confirm that all Labels are in place and legible.

6. Machine Guard Visual Test.

• Confirm that Transmission Shroud and Belt Guard are securely fastened in place.

7. Slip Resistant Footpad Visual Test.

• Confirm that Footpad is not worn or damaged and is securely fastened in place.

The Drivers Training and Operation Section is completed. Proceed to the Spreader Operation section.

Calibration Disclaimer

It is the responsibility of the person using this equipment to make sure that every type of material is properly calibrated to perform as expected. This process should take place on a solid flat surface away from drains and livestock areas in order to achieve a safe and accurate reading for proper material distribution. Failure to do so may cause an over/under application that could damage turf areas or give an ineffective pest control treatment. Any calibration charts contained in this manual are given as a reference point only and should not be used as an absolute condition. Spending a few extra minutes to properly calibrate will not only save on wasted materials and time but also protect turf and other vegetation. Below are several points to be aware of before operating your spreader in the field.

• Flow rates of material can change for many reasons

1. Formulations vary within the same brand or even between brands

2. Formulations vary between batches or dates of manufacture

3. Poor sprayer maintenance can cause flow changes

4. Human error can cause rate miscalculation

• Items needed for calibration

1. A way to catch the material for measuring

2. A device to measure distance

3. A bottle or bucket for measuring liquid.

4. A stop watch or other means to measure time

20 © TrynEx International 2013 (REV B) F50908

Spreader Calibration

1) Put a small amount of material in the spreader to determine the spread width of your product.

2) Now you can refer to your calibration chart of Gate Settings and Pounds per minute as a guide. (Due to the fact that material varies you may need to make your own chart by setting your gate at a number and weighing the amount of material that comes out in 1 minute and carry this out for all gate settings.)

Exercise: Let’s say you were in the field and needed to apply 3.5 lbs. of fertilizer per 1000sq. ft. Assume you were spreading at 5 mph or 440 ft per minute and your spread width was 14ft., you would cover 6160 sq ft in 1 minute. Then divide this by 1000 to get the thousands . Take 6.16 thousands X the application rate of 3.5 lbs and this will give you the total of 21.56 lbs. per minute needed to meet the application rate. Refer to your chart to find gate setting. In this instance you will need to set the gate between 11 and 12.

If it is necessary to remove spinner to gather sample fertilizer rates, you can follow the steps below.

Step 1

Step 1 : Knock roll pin out of Spinner

Step 2 : Loosen Shaft Coupler

Step 3 : Remove Spinner

Step 4 : Reattach Shaft Coupler

To reattach spinner perform steps 1 - 4 in reverse.

Step 2

These settings were obtained using a 18-24-12 Fertilizer

Gate Setting Lbs. per min. Lbs. per 1000sq. Ft. @ 3450rpm’s in 1st Gear

Gate Setting #1

Gate Setting #2

Gate Setting #3

Gate Setting #4

Gate Setting #5

Gate Setting #6

Gate Setting #7

Gate Setting #8

Gate Setting #9

Gate Setting #10

Gate Setting #11

Gate Setting #12

Gate Setting #13

Gate Setting #14

Gate Setting #15

Wide Open

1.8

2.4

3.0

3.8

4.2

6.4

8.6

10.8

13.0

15.2

19.3

23.3

27.5

31.6

35.7

37.8

1.5

2.0

2.5

3.0

3.5

4.5

5.4

6.4

7.3

8.3

8.8

0.42

0.56

0.70

0.88

0.98

Step 3 Step 4

Lbs. per 1000sq. Ft. @ 3450rpm’s in 2nd Gear

0.29

0.39

0.48

0.61

0.68

1.0

1.4

1.7

2.1

2.5

3.1

3.8

4.4

5.1

5.8

6.1

Sprayer Calibration

Here are some guideline rates for the Nozzles supplied with the machine

Nozzle Type

Capacity in Gallons

Capacity in Ounces

Purple Trim Dark Blue Trim

17 17

2176 2176

2176

Distance in 1 Minute

Spray Width in Feet

Ounces Dropped Per Minute

Time to Empty in Minutes

Sq Ft Covered per minute

Sq Ft covered per load

1000 Sq ft covered per load

Acres Covered load

Ounces Per Sq. Ft

Ounces Per 1000 Sq. Ft.

Gallons Per 1000 Sq. Ft.

Ounces Per Acre

Gallons Per Acre

308’ 440’

3 3

924 1320

84084 120120

84.08 120.12

1.93 2.76

0.03 0.02

25.88 18.12

0.20 0.14

1127.3 789.1

8.81 6.16

308’ 440’

3 3

924 1320

69300 99000

69.30 99.00

1.59 2.27

0.03 0.02

31.40 21.98

0.25 0.17

1367.8 957.44

10.69 7.48

22 © TrynEx International 2013 (REV B) F50908

Sprayer Calibration

Here are some guideline rates for the Nozzles supplied with the machine

Nozzle Type Green Broadcast Green Broadcast Green Broadcast Green Broadcast Green Broadcast

Green Broadcast

Capacity in Gallons 17 17 17 17 17 17 17 17 17 17 17 17

Capacity in Ounces 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176

Speed 3.5 5 3.5 5 3.5 5 3.5 5 3.5 5 3.5 5

Distance in 1 Minute

Spray Width in Feet

308’

Ounces Dropped Per Minute 99

Time to Empty in Minutes 22

440’

308’

440’

308’

440’

308’

440’

308’

440’

308’

440’

22 covered load 74536 106480 67760 96800 60984 87120 54208 77440 47432 67760 40656 58080 covered load 74.54 106.48 67.76 96.80 60.98 87.12 54.21 77.44 47.43 67.76 40.66 58.08

Acres Covered load

Ounces Per Sq. Ft.

Ounces Per 1000 Sq. Ft.

Gallons Per 1000 Sq. Ft.

Ounces Per Acre

1.71

0.03

2.44

0.02

1.56

0.03

2.22

0.02

1.40

0.04

2.00

0.02

1.24

0.04

1.78

0.03

1.09

0.05

1.56

0.03

0.93

0.05

1.33

0.04

29.19 20.44 32.11 22.48 35.68 24.98 40.14 28.10 45.88 32.11 53.52 37.47

0.23 0.16

1271.69 890.18

0.25 0.18

1398.86 979.20

0.28 0.20 0.31 0.22 0.36 0.25 0.42 0.29

1554.29 1088.00 1748.57 1224.00 1998.37 1398.86 2331.43 1632.00

Gallons Per Acre 9.94 6.95

Nozzle Type Blue Broadcast

Capacity in Gallons 17 17

10.93

7.65

Blue Broadcast

12.14 8.50

Blue Broadcast

17 17

13.66

Blue Broadcast

9.56

15.61

Blue Broadcast

10.93

18.21

Blue Broadcast

12.75

Capacity in Ounces 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176 2176

Speed 3.5 5 3.5 5 3.5 5 3.5 5 3.5 5 3.5 5

Distance in 1 Minute 308’

Spray Width in Feet 11

Ounces Dropped Per Minute 76

Time to Empty in Minutes 29

440’

308’

440’

308’

440’

308’

440’

308’

440’

308’

440’

29 covered load 98252 140360 89320 127600 80388 114840 71456 102080 62524 89320 53592 76560 covered load 98.25 140.36 89.32 127.60 80.39 114.84 71.46 102.08 62.52 89.32 53.59 76.56

Acres Covered load 2.26 3.22 2.05 2.93 1.85 2.64 1.64 2.34 1.44 2.05 1.23 1.76

Ounces Per Sq. Ft.

Ounces Per 1000 Sq. Ft.

Gallons Per 1000 Sq. Ft.

Ounces Per Acre

Gallons Per Acre

0.02

22.15

0.17

964.73

7.54

0.02

15.50

0.12

675.31

5.28

0.02

24.36

0.19

8.29

0.02

17.05

0.13

1061.20 742.84

5.80

0.03

27.07

0.21

9.21

0.02

18.95

0.15

1179.11 825.38

6.45

0.03

30.45

0.24

10.36

0.02

21.32

0.17

1326.50 928.55

7.25

0.03

34.80

0.27

0.02

24.36

0.19

0.04

40.60

0.32

0.03

28.42

0.22

1516.00 1061.20 1768.67 1238.07

11.84 8.29 13.82 9.67

Maintenance

IMPORTANT: Keeping the RS7200 Ride N Spray operating reliably requires attention to maintenance. Proper maintenance prevents damage to your machine and preventable malfunctions. Proper maintenance is required for the safe operation of the machine.

Use the following timetables to perform routine maintenance.

Engine Service Intervals

Refer to Engine Manual included with this machine for Engine service intervals.

IMPORTANT: Change engine and clutch oil every 100 hours.

Daily Service Checklist.

IMPORTANT: Adjust, repair, replace, and report any irregularities discovered during these checklist inspections to your supervisor.

• Clean machine in a designated area. IMPORTANT: DO NOT power wash machine. High pressure water will force corrosive fertilizer residue into bearings, linkages, and other parts. Corrosion damage is not covered by the Warranty. Instead use low pressure air regulated to 29 PSI. Once a week, or as necessary, use low pressure water regulated to 29 PSI to wash machine. Start and run machine and blow dry to remove any water.

• Empty Hopper. NOTE: Use a dedicated pail or wet /dry vacuum to remove fertilizer so that it can be recycled

• Clean:

• Spinner Platter.

• Footpads.

• Nozzles and Nozzle Strainers, If necessary.

• Hopper opening plate, Auxiliary Gate Slide plate and linkage.

• Engine cooling fins, Blower housing inlet (Starter), carburetor, governor linkage, Honda Throttle Lever, Throttle Lever and cable.

• Lubricate and protect the following, using WD-40 or equivalent:

• Operating controls and cables.

• Hopper Opening Plate and Auxiliary Gate Plate.

• Carburetor and all linkages and springs.

• Exposed aluminum.

• Check and record Engine Idle Speed (Must not exceed 1650

RPM).

• Check and record Engine Top Speed ( Must be 3,450 RPM).

• Gage, record, and adjust Hopper control settings as necessary, including:

• Auxiliary Gate Adjustment Plate.

• Hopper opening.

• Rate Adjustment Knob

• Check and adjust the Spray Nozzle alignment as necessary.

• Check and top off engine oil.

• Check and top off clutch oil.

• Check for loose or missing fasteners or parts, cracks in metal or welds.

Read Safety Manual WARNING “Maintenance and Service” before starting, operating, repairing or performing maintenance on the RS7200.

Break-in Service

(first 10 hours) Checklist

• Change engine oil

• Change Clutch oil

• Grease all fittings

• Check tire pressure

• Check wheel lug nut tightness

• Check tightness of Pivot Bolts and Nuts

• Test Safety Devices

• Check Drive belt tension

• Check Spinner/Pump belt tension

Every 50 hours (or every 2 weeks) Checklist

(Perform more frequently if operating in wet or dusty conditions)

• Grease all fittings

• Clean air filter

• Check tire pressure

• Check wheel bolt lug nut tightness

• Check tightness of Pivot Bolts and Nuts

• Test Safety Devices

• Check drive belt and spinner/clutch belts

Every 100 hours (or monthly) Checklist

(Perform more frequently if operating in wet or dusty conditions)

• Change engine oil

• Change Clutch oil

• Clean or replace air filter

• Check engine manual for additional service required

• Grease all fittings

• Check tire pressure

• Check wheel lug nut tightness

• Check tightness of Pivot Bolts and Nuts

• Test Safety Devices

• Check drive belt and Spinner/Pump belts, replace if necessary

• Flush and clean Spray tanks

• Calibrate Spray System

• Calibrate Spreader System

24 © TrynEx International 2013 (REV B) F50908

Maintenance

Yearend checklist

• Read Safety Manual WARNINGS

• Change engine oil

• Change Clutch oil Clean or replace air filter

• Check engine manual for additional service required

• Grease all fittings

• Check tire pressure

• Check wheel lug nut tightness

• Check tightness of Pivot Bolts and Nuts

• Test Safety Devices

• Check drive belt and spinner/clutch belts, replace if necessary

• Flush and clean Spray tanks

• Run RV anti-freeze or Windshield washer solution through spray system

• Calibrate Spray System

• Calibrate Spreader System

Maintenance and Service

Improper maintenance can cause serious injury.

• Lock brake, stop engine and disconnect spark plug wire. Wait for all movement to stop before performing any adjustments, cleaning or repairs.

• Clean grass and debris from drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage.

• Let engine cool before storing and do not store near flame.

• Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.

• Park machine on level ground. Never allow untrained personnel to service machine.

• Use jack stands to support components when required.

• Carefully release pressure from tires and spray system.

• Remove spark plug wire before making any repairs.

• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.

• Keep all parts in good working condition and all hardware tightened.

• Replace all worn or damaged Machine Safety Labels.

• Replace worn or damaged footpads.

• Perform all scheduled maintenance as directed in the Service

Manual.

Read Safety Manual WARNING “Safety Devices” now.

Check Engine and Clutch Oil

Please refer to your Honda Engine Manual that is provided with your RS7200 for any Engine maintenance.

IMPORTANT: Low oil level can cause serious engine or clutch damage. Check oil level regularly. Check before operating. Keep oil level between “full” and “add” marks. Do not operate engine if oil level in engine or clutch are below or above the full and add marks.

Replacing Throttle Lever

• Remove Handgrip

• Loosen Lever tensioning Screw

• Remove cable

• Replace Throttle Lever in reverse order

Replacing Throttle Cable

• Remove Handgrip

• Loosen Lever tensioning Screw

• Remove cable

• Replace Throttle Lever in reverse order

Read Safety Manual WARNING, Safety Devices before starting or operating the RS7200.

Engine speed is part of the Throttle/Clutch Safety Device. Keep the top speed at 3450 RPM.

DO NOT over-speed engine. Spinner Shaft coupler

Loosen Bolts

After adjusting, Conduct the Safety Device Test “Brake Systems”, in the “Driver’s Training and Operation” section of this Manual.

Read Safety Manual WARNING “Safety Devices” before starting or operating the RS7200.

Adjusting Pressure in Fluid-filled Tires

On a level open area free from obstructions and bystanders, lock front Brake, shift into Neutral, and start engine.

Tires are filled with pressurized Windshield Washer Solution to provide ballast for a lower center of gravity. Explosive separation of rim and tires may cause serious injury.

• DO NOT remove fluid from tires.

• All replacement tires must be fluid filled.

• Wear a face shield when checking, filling, and repairing fluid-filled tires.

• Do not attempt to check, repair or replace fluid fill tires without the proper equipment.

• Use a clip-on chuck and extension hose. Stand to the side of the tire when filling.

• Always maintain tire pressure at 12 PSI. Do not under or over inflate tires.

• Rear tires have split rims. Release tire pressure prior to loosening any nuts or bolts.

• Never weld or heat the tire rims as this could cause a tire explosion or structural damage to the rim.

• Check tires often for cuts, wear, bubbles and missing or lose lug nuts. Check pressure often.

• Fix or replace worn or damaged tires, rims, and hardware.

Read Safety Manual WARNING “Tire Safety” before starting, operating or performing repairs or maintenance on the RS7200. Fluid-filled tires are Safety Devices. Keep pressure at 12 PSI. DO NOT operate machine without Fluid-filled tires. Replace any lost fluid.

Maintenance

Important Grease the following points daily.

Figure 1: Transaxle Grease Points

Figure 2: Pivot Grease Points

Figure 3: Sulky Grease Points

Figure 1

Figure 2

Grease Daily

Figure 3

Grease Daily

26 © TrynEx International 2013 (REV B) F50908

Troubleshooting

If engine does not start

Transaxle in

Gear

Kill Switch

Shift to Neutral

Lanyard in Switch

Gas tank empty Fill with gas

Fuel shut off valve closed

Spark plug wire detached

Throttle spring

broken

Dirty or Stale fuel

Water in fuel

Air cleaner plugged

Spark Plug damaged or fouled

Idle adjustment too low

Neutral Safety

Switch System

Switch valve to Open

Attach spark plug wire

Replace spring

Drain old fuel and refill with new fuel

Clean or Replace

Air Cleaner

Replace Spark Plug

Adjust idle screw

Starting Module failed

Wire nicked and grounding out

Transaxle Switch failed

Replace

Fix Wire or

Replace

Take to authorized

Peerless Mechanic

Poor engine

Performance

Fuel shut off valve closed

Choke On

Dirty or Stale fuel

Water in fuel

Debris in Fuel Bowl

Fuel line plugged

Air cleaner plugged

Spark Plug damaged or fouled

Carburetor linkage stuck

Governor spring broken

Governor out of adjustment

Switch valve to Open

Shut choke off

Drain old fuel and refill with new fuel

Drain old fuel and clean fuel bowl

Unclog fuel line

Clean or Replace

Air Cleaner

Replace Spark Plug

Lube with WD40 or

Take to authorized

Honda mechanic

Replace Spring

Take to authorized

Honda mechanic

Troubleshooting

Engine Stalls or lacks power

Choke On Turn Choke Off

Engine knocks

Engine Runs too fast

Engine Starts in Gear

Oil Low

Governor out of adjustment

Throttle Lever/Cable

Mis-adjusted

Throttle Lever/Cable

Damaged

Throttle Lever/Cable

Sticking

Starting Module failed

Ground wire not connected

Gas tank empty

Fuel shut off valve closed

Air cleaner plugged

Throttle Spring broken

Spark Plug damaged or fouled

Dirty or Stale fuel

Fill with gas

Switch valve to Open

Clean or Replace

Air Cleaner

Replace Spring

Oil Low

Replace Spark Plug

Drain old fuel and refill with new fuel

Fill oil to proper level

Take to authorized

Honda mechanic

Make proper adjustments

Replace Throttle

Lever/Cable

Lube with WD40 or

Replace

Replace Starting

Module

Connect Ground

Wire

Engine will not idle

Idle adjustment too low

Throttle Spring broken

Dirty or Stale fuel

Make proper adjustments

Replace Spring

Air cleaner plugged

Engine will not return to idle

Spark Plug damaged or fouled

Throttle Lever/Cable

Damaged

Throttle Lever/Cable

Sticking

Throttle return spring broken

Carburetor linkage stuck

Governor spring broken

Governor out of adjustment

Drain old fuel and refill with new fuel

Clean or Replace

Air Cleaner

Replace Spark Plug

Replace Throttle

Lever/Cable

Lube with WD40 or

Replace

Replace spring

Lube with WD40 or

Take to authorized

Honda mechanic

Replace Spring

Take to authorized

Honda mechanic

28 © TrynEx International 2013 (REV B) F50908

Troubleshooting

Machine will not move with engine running

Front Brake Locked

Drive belt worn or damaged

Idler Tensioning Spring broken or missing

Pull brake to remove brake lock

Replace belt

Replace Spring

Transaxle Locked

Clutch out of oil

Shift Arm Bolt

Missing or Loose

Pulleys Loose

Fill clutch with oil

Replace or Tighten

Tensioning Idler

Engine

Tighten

Machine Creeps or continues moving with engine running

Excessive Vibration

Engine Idle speed too high

Throttle Lever/Cable

Damaged

Throttle Lever/Cable

Sticking

Throttle Return

Spring Broken

Carburetor linkage stuck

Drive Belt Slipping or Tensioned

Improperly

Loose Engine Bolts

Front axle shaft key missing

Transaxle Damage

Front Brake locked

Axle Bearing low on grease

Internal Transaxle damage

Transaxle

Grease Bearing

Take to TurfEx Dealer for Diagnostics

Transaxle in Low Gear

See Transaxle Damage in “Machine will not move with Engine

Running”

Replace Motor Plate

Replace shaft key

Oil Low

Axle Bent

Shift Linkage broken or bent

Other Internal Damage

Fill transaxle with oil

Replace Transaxle

Fasteners Loose or Missing

Ground Speed Incorrect

Frame or Welds

Cracked

Too Fast

Engine RPM’s to High

Replace Shift Linkage

Take to TurfEx Dealer for Diagnostics

Tighten or Replace

Fasteners

Replace Affected

Components

Adjust Throttle Lever/

Cable Properly

Too Slow

Engine RPM’s to Low

Belt Slipping, Worn or

Damaged

Adjust Throttle Lever/

Cable Properly

Replace Belt

Release Brake

Tighten Motor Plate Cracked

Shift to High Gear

Adjust Idle Speed

Replace Throttle

Lever/Cable

Lube with WD40 or

Replace

Replace Spring

Lube with WD40 or

Take to authorized

Honda mechanic

Check Idler Pulley and Spring

Tighten

Troubleshooting

Stops Too Fast

Stops Too Slow

Front Brake Cable

Adjusted Too Tight

Brake Band and Drum

Dirty

Clean Off Brake Band and Drum

Something Caught in

Brake Band and Drum

Readjust Cable

Properly

Clean Off Brake Band and Drum

Rear Wheel Hub Low on Grease

Front Brake Cable

Adjusted Too Loose

Brake Band and Drum

Wet or Contaminated

Add Grease

Readjust Cable

Properly

Dry Off

Pulls Too One Side

When Braking

Squeal

Brake Cable Broken Replace Brake Cable

Brake Band and Drum

Worn or Damaged

One Brake Band or

Drum worn or

Damaged

Rear Wheel Hub Low on Grease

Front Brake Cable

Adjusted Too Tight

Replace Brake Band and Drum

Add Grease

Readjust Cable

Properly

Brake Band and Drum

Dirty, Worn or Damaged

Something Caught in

Brake Band and Drum

Replace Brake Band and Drum

Clean Off Brake Band and Drum

Brakes Chatter

Brake Hot

Steering Is Difficult

Front Brake Cable

Adjusted Too Loose

Readjust Cable

Properly

Brake Band and Drum

Dirty, Worn or Damaged

Replace Brake Band and Drum

Something Caught in

Brake Band and Drum

Clean Off Brake Band and Drum

Front Brake Cable

Adjusted Too Tight

Brake Band and Drum

Dirty or Damaged

Readjust Cable

Properly

Clean Off Brake Band and Drum

Sulky Brakes Locked

Check Spring

Replace if Necessary

Grease Joint

Replace if Necessary

Articulating Joint

Corroded or Damaged

Rear Wheel Hub Low on Grease

Add Grease

Tire Pressure Low

Set tire Pressure to

12 PSI

30 © TrynEx International 2013 (REV B) F50908

Troubleshooting

Spinner Does Not Turn

Spinner Roll Pin

Missing

Spinner Coupling

Block Loose

Shaft Coupling Block

Set Screw Worn

Spinner/Pump Belt

Loose or Damaged

Spinner Trans

Pulley Loose

Pump Pulley Loose

Replace Roll Pin

Tighten

Tighten Or Replace

Spinner/Pump Belt

Tighten

Transaxle Pulley Loose Tighten

Hopper Opening Plate

Does Not Move

Plate Jammed or Dirty

Plate Hardware Too

Tight

Product Does Not

Flow From Hopper

Hopper Opening

Plate Damaged

Hopper Cable Loose or Damaged

Cable Ends Loose or Damaged

Product Blocking

One or More Holes

Agitator Damaged or

Worn

Hopper Opening Plate

Does Not Move

Clean Plate

Loosen Hardware

Replace Hopper

Opening Plate

Adjust Cable Properly

Replace Cable

Remove Obstructions

Replace Agitator

See “Hopper Opening

Plate

Does Not Move”

Third Hole Adjustment

Plate Does Not Move

Third-Hole Cable/Lever is Damaged

Product Jammed

Fix or Replace

Cable/Lever

Remove Obstructions

Spread Pattern

Uneven

Spinner Plate Damaged or Dirty

Engine RPM Incorrect

Clean or Replace

Spinner

Adjust RPM’s

Troubleshooting

No Spray Output Tank Empty

Spray System Not

Primed

Suction Valve Closed

Nozzle Strainer

Clogged

Tank Strainer

Clogged

Nozzle Tip Clogged

Fill Tank

See Manual

Open Valve

Remove Obstruction

Pump Clogged Remove Obstruction

Hoses Clogged

Spinner/Pump Belt

Slipping or Improperly

Tensioned

Spinner/Pump Belt

Worn or Damaged

Pump Pulley Loose

Remove Obstruction

Adjust Belt Properly

Replace Belt

Tighten

Transaxle Pulley Loose Tighten

Gearbox Pulley Loose Tighten

Pump Worn, Damaged or Dirty

Clean or Replace Pump

Spray Mix Too Thick or Viscous

Dilute Mix and

Slow Speed

Frozen Fluid

Move to a Warm Area and Let Thaw

Sprayer Output Low Engine RPM’s Low

Nozzle Strainer

Clogged

Tank Strainer

Clogged

Nozzle Tip Clogged

Pump Clogged

Adjust RPM’s

Remove Obstruction

Hoses Clogged

Spinner/Pump Belt

Slipping or Improperly

Tensioned

Spinner/Pump Belt

Worn or Damaged

Pump Pulley Loose

Remove Obstruction

Adjust Belt Properly

Replace Belt

Tighten

Transaxle Pulley Loose Tighten

Gearbox Pulley Loose Tighten

Narrow Spray Pattern

Pump Worn, Damaged or Dirty

Clean or Replace Pump

Spray Mix Too Thick or Viscous

Dilute Mix and

Slow Speed

Spray Nozzles

Improperly Aligned

Adjust Nozzle

Pivot

Key to Parts

D4321 Washer | 1”

D4409 Washer | 3/4”

D5209 Bolt | 5/16”-18 X 3/4” Hex Head

D5232 Spray Nozzle | Flat Spray 80° Stainless

D5292 Washer | #10

D5329 Hose Barb | 1/2” Male Thread X 1/2” 90°

D5336 Lock Washer | 3/8”

D5339 Clamp | 5/8” Rubber Coated

D5355 Pipe Tee | 1/2”

D5384 Decal | Quality Made In The USA

D5583 Wing-Nut | 1/4”-20

D5602 Hose Grommet

D5902 Red Plastic Spinner

D5905 Bolt | #10-32 X 1/2” Hex Head

D5919 Cotter Pin | 3/16” X 2”

D5929 Handle Cover | Red

D5948 Nut | #10-32 Nylox

D5949 Washer | 5/16”

D6131 Bolt | 1/4”-20 X 1/2” Serrated Flange

D6132 Bolt | 1/4”-20 X 3/4” Serrated Flange

D6169 Washer | 3/8”

D6418 Bolt | 5/16”-18 X 1” Hex Head

D6854 Bolt | 1/4”-20 X 1” Serrated Flange

D6873 Keystock | 3/16” X 1-1/4”

D6920 Short Nipple | 1/2”

D6923 Street Elbow | 1/2” 90°

D6929 Hose Barb | 1/2” Male Thread X 3/8”

D6953 Nozzle Cap | Black Nylon

D6957 Spray Tip Cap | Green Nylon

D6961 Nozzle Seat Gasket

D6978 Bolt | 3/8”-16 X 3/4” Hex Head

D6988 Hose | 3/8” X 1” Clear

D6989 Hose | 1/2” X 1” Clear

D7291 Hopper Cover | w/Drawstring

F50013 Hose Barb | 1/4” Male Thread X 3/8” 90°

F50015 Nozzle Body | Hose Barb 3/8”

F50043 Idler Arm

F50045 Tank | 17 Gallon

F50046 Brake Drum

F50047 Hub Assembly

F50048 Drive Transmission | 2 Speed/Reverse w/Brake

F50049 Engine | Honda GX 160

F50050 Foot Shift Lever

F50051 Gate Plate

F50052 Gate Pivot Plate

F50053 Gate Secondary

F50054 Handle Grips

F50055 Hopper | 3.0 Cu. Ft.

F50056 Idler Pulley

F50057 Motor Mount Plate

F50058 Pivot Knuckle

F50059 Wheel Assembly | 18”

F50060 Pivot Pin

F50061 Pump Mount Bracket

F50062 Pump Adjust Plate

F50063 Pump | 2.9 GPM Belt Driven

F50064 Wheel Assembly | 13”

F50065 Shift Linkage

F50066 Spinner Transmission

F50068 Transmission Shift Lever

F50069 Motor Mount Anti-Vibration Pads

F50070 Sulky Frame

F50071 Axle Assembly

F50072 Brake Band

F50073 Foot Pedal

F50084 Material Agitator

F50085 Spinner Shaft

F50087 Belt Shroud

F50088 Belt Shroud Mount Bracket

F50090 Manual Tube

F50092 Nozzle Pivot Bracket

F50093 Valve | 3/8”FNPT x MNPT Brass

Key to Parts

F50094 Nozzle Bracket

F50095 Nozzle Retainer

F50096 Gate Position Stop

F50097 Gate Gauge Bracket

F50100 Lever And Cable Assembly

F50103 Hose Barb | 3/8” Male Thread X 3/8”

F50104 Valve | 3-Way Panel Mount 3/8” FNPT Brass

F50105 Street Elbow | 3/8” 90° Brass

F50109 Rubber Grommet | 5/8”

F50110 Bolt | 3/8”-16 X 1” Hex Head

F50112 Bolt | 5/16”-18 X 1-1/4” Hex Head

F50114 Hand Lever

F50115 Pulley | 5/16” Bore X 3-1/2” O.D.

F50116 Pulley | 1/2” Bore X 3” O.D.

F50117 Pulley | 22mm Bore X 3-1/2” O.D.

F50119 Kill Switch

F50120 Transmission Shroud

F50121 Hose Barb | Quad Port X 1/2” 90°

F50122 Pulley | 3/4” Bore X 3-1/2” O.D.

F50123 Manual Tube End Cap

F50124 Washer | #10 Finish Nylon

F50125 Washer | #10 Fender Nylon

F50126 Bushing | Spinner Shaft Nylon

F50127 Spacer | #10 X 1/4” Nylon

F50128 Washer | #10 X 3/8” BV Nylon

F50129 Dashboard

F50130 Spacer | 1” X 1-1/4” X 7/8”

F50131 Double Flange Hub W/Roller Bearing

F50132 Valve Handle

F50133 Check Valve | PP 1/4” FNPT

F50134 Muffler Deflector

F50135 Spray Nozzle | 1.0 GPM Broadcast

F50136 Spray Nozzle | 1.5 GPM Broadcast

F50138 Valve | 3/8” Hose Barb X 1/2” MNPT

F50140 Meter | Hour/RPM

F50141 Sulky Anti-Fatigue Mat

F50142 Sealed Bearings | 6204

F50143 Screw | #10-32 X 7/8” Flat Head Phillips

F50145 Hose Clamp | 3/8” Double Tooth

F50146 Hose Clamp | 1/2” Double Tooth

F50147 Hose Barb | Quad Port X 1/2”

F50148 Hose Barb Tee | 3/8”

F50149 Decal | Dashboard Graphic

F50150 Bolt | 3/8”-16 X 2-1/4” Hex Head

F50151 Bolt | 5/16”-18 X 3” Hex Head

F50152 Screw | #6-32 X 1/2” Phillips Head

F50173 Hand Lever | W/Lock

F50174 Tapered Handle | Threaded

F50175 Cable | Throttle

F50176 Cable | Brake

F50177 Bracket | Brake Cable

F50178 Cable Clamp

F50179 Top Screen | RS-Series

F50180 Spring | Throttle

F50181 Spring | Belt Tension Bracket

F50183 Spring | Brake Return

F50184 Decal | Starting Instructions Warning

F50185 Decal | RS7200

F50186 Decal | Calibration RS7200

F50187 Decal | Warning - Pinch Point

F50188 Decal | Gear Selection

F50189 Decal | Warning - Belt Cover

F50190 Decal | 100 hr Oil Change

F50191 Anti-Skid Brake Pedal Pad

F50196 Washer | 1/4’’ Rubber

F50198 Wire | 18-Gauge Black

F50199 Actuator Rod | Side Deflector

F50200 Wire Harness | RS7200

F50201 Cable Tie | 12’’

F50202 Cable Tie | 6’’

F50203 Sleeve Netting | Black

F50205 Spacer | 1/4’’ X 1/2’’ X 1/4’’

Key to Parts

F50206 Washer | 1’’ Thin

F50207 E-Clip | 1’’ Shaft

F50208 Keystock | 1/4’’ X 2’’

F50209 Nut | 1’’ Slotted Hex Zinc

F50213 Safety Clip

F50214 Belt | Drive

F50215 Belt | Spinner/Pump

F50217 Cable | Valve

F50218 Muffler Deflector Screw

F50219 Decal | Spot Sprayer

F50220 Bolt | 1/2”-13 X 1” Button Head

F50221 Nut | #10-24 Nylox

F50239 Side Deflector | 12” X 6-1/2” Plastic

F50276 Foam Backer

F50279 Side Foam Protector

F50297 E-Clip | Hopper

F50300 Cable | Main Gate with Eyelet

F50320 Spring | Side Deflector

F50321 Spring Pin | 5/32” X 1”

F50322 Machine Screw | #8-32 5/8’’

F50323 Washer | #8 Flat Washer

F50324 Bottle | 32oz.

F50333 Side Deflector Latch Bracket

F50337 Hose Barb | 11/16 Nozzle Thread X 3/8”

F50499 Spray Nozzle | 0.25 GPM Fan

F50500 Spray Nozzle | 0.30 GPM Fan

F50519 Check Valve | 1/4” Nozzle Cap

F50547 Bolt | 3/8”-16 X 2” Hex Head

F50556 Shaft Coupler | 2 Piece RS7200

F50591 Hook & Loop Square

F50682 Adjustable Handle | 5/16”-18 X 1”

F50685 Washer | 3/8” X 1-1/2” Fender

F50786 Keystock | 3/16” X 1-3/4”

F50802 Knob | 3/8”-16

F50880 Rubber Bumper

T14150 Main Frame | RS7200

T14151 Handle Assembly | RS7200

T15016 Nut | 1/4”-20 Nylox

T15017 Washer | 5/16” Flat Nylon

T15018 Nut | 5/16”-18 Nylox

T15050 Bolt | 5/16”-18 X 1-1/2” Hex Head

T15091 Gate Slide Stop Nut Plate

T15096 Nut | 1/4”-20 Hex

T20105 Line Strainer | 1/2” Clear Bowl

T20117 Hose Barb | 3/8” Male Thread X 3/8 90°

T20119 Hose Barb | 1/2” Male Thread X 1/2”

T20121 Tee | 1/2” Male Thread X 1/2” HB X 1/2” HB

T20136 Washer | Garden Hose

T30726 Bolt | 1/4”-20 X 1-1/2” Hex Head

T30728 Nut | 3/8”-16 Nylox

T30739 Nut | 3/4”-16 Slotted Hex Zinc

Warranty

Warranty – RS7200

Limited Warranty

TrynEx International warrants under the brand name TurfEx the TurfEx Model RS7200 for a period of two (2) years from the date of purchase (except for the engine and drive transmission), including TrynEx Genuine Parts and labor, against defects in materials or workmanship under normal use and service subject to the limitations detailed below. The Peerless drive transmission will be warranted for one (1) year against defect in materials or workmanship under normal use and service subject to the limitations detailed below. The warranty period will begin on the date of purchase by the original purchaser – for engines refer to the separate manufacturer’s warranty.

This warranty applies to the original purchaser only and does not cover damages caused by improper installation, misuse, lack of proper maintenance, alterations or repairs made by anyone, including Authorized TurfEx Dealers and/or TurfEx personnel. Due to the corrosive properties of the materials being dispensed by spreaders and sprayers, TurfEx does not warrant against damage caused by corrosion. Warranty claims by the user must be made to an Authorized TurfEx Dealer and/or the respective authorized engine dealer. Unless otherwise authorized by TurfEx, TurfEx reserves the right to determine if any TurfEx part is defective and to repair such part/parts as it elects.

Items Not Covered

This warranty does not cover the following:

Pickup and delivery charges from any authorized TurfEx dealer.

Any damage or deterioration due to normal use, wear and tear, or exposure.

Cost of regular maintenance service or parts, such as; tires, belts, cables, spinners, ﬁlters, fuel, lubricants, tune-up

parts, and adjustments.

Any product or part which has been altered or misused or required replacement or repair due to normal wear.

Any repairs necessary due to use of parts, accessories or supplies, including gasoline, oil or lubricants, spreading materials or spraying liquids, incompatible with the equipment or other than as recommended in the operator’s manual or other operational instructions provided by TurfEx.

This warranty does not cover shipping costs of defective parts to or from the Distributor/Dealer.

Limitation of Liability

TurfEx, TrynEx International, or any company afﬁliated, makes any warranties, representations, or promises as to the performance or quality other than what is contained herein. The liability of TurfEx to the purchaser for damages arising out of the manufacture, sale, delivery, use, or resale of this product shall be limited to and shall not exceed the costs of repair or replacement of defective parts. TurfEx, TrynEx International, or any company afﬁliated shall not be liable for the loss of use, inconvenience, or any other incidental, indirect, or consequential damages.

NO DISTRIBUTOR OR DEALER HAS THE AUTHORITY TO MAKE ANY REPRESENTATIONS AND/OR PROMISES ON

BEHALF OF TURFEX OR TRYNEX INTERNATIONAL OR ITS COMPONENT MANUFACTURERS TO ALTER AND/OR

MODIFY THE TERMS AND/OR LIMITATIONS OF THIS WARRANTY IN ANY WAY.

Owner’s Responsibility

• TurfEx Warranty Procedure - To obtain warranty service, return defective equipment to an Authorized TurfEx Dealer

during the respective warranty period. Repair or replacement of parts, components and/or unit shall be performed by

such dealer after inspection and determination that the warranty applies. Only TrynEx genuine parts must be used to

keep the warranty in force.

• Properly maintain and safely operate and store their TurfEx equipment.

• Due to the extremely corrosive nature of the materials being applied, it is the owner’s responsibility to keep the

product clean and free of these materials after use.

• Properly maintain belts, tires, ﬁlters, lubrication levels, and mechanical drives and delivery systems.

• Use the proper spreading materials for each model of spreader (spreading material should be free-ﬂowing for best

results).

• Do not store spreading materials in the spreader.

• Do not store liquids in the sprayer tanks.

Assembly Views

Model # RS7200

Model No. RS7200

Serial No. T15-100309

Madison Heights, MI 48071 U.S.A.

1-800-725-8377 trynexfactory.com

Manuf. 2013

Main Frame Parts Breakdown

Model # RS7200

Main Frame Parts Breakdown

Model # RS7200

ID #

Part #

D4409

D5209

D5583

D5602

D5902

D5919

D5929

D5949

D6132

D6169

D6418

D6854

D6873

Qty

ID #

Part #

D6983

F50048

F50050

F50058

F50060

F50061

F50062

F50065

F50066

F50068

F50085

F50092

F50094

Qty

ID #

Part #

F50095

F50109

F50110

F50115

F50116

F50122

F50142

F50144

F50151

F50177

F50205

F50213

F50215

Qty

ID #

Part #

F50321

F50556

F50786

F50880

T14150

T15016

T15018

T15096

T30726

T30728

T30739

Qty

Engine Parts Breakdown

Model # RS7200

Engine Parts Breakdown

Model # RS7200

ID #

Part #

D6131

D6132

D6169

F50043

F50049

F50056

F50057

Qty

ID #

Part #

F50069

F50087

F50088

F50090

F50110

F50117

F50123

Qty

ID #

Part #

F50134

F50150

F50180

F50181

F50196

F50214

T15016

Qty

ID #

Part #

T15018

T15050

T30728

Qty

Handle Parts Breakdown

Model # RS7200

Handle Parts Breakdown

Model # RS7200

ID #

Part #

D5339

D6169

F50110

F50120

F50199

F50239

F50320

Qty

ID #

Part #

F50321

F50322

F50323

F50333

F50802

T14151

T30728

Qty

Dashboard Parts Breakdown

Model # RS7200

7 12

Dashboard Parts Breakdown

Model # RS7200

ID #

Part #

D5905

D5948

D6131

D6978

F50054

F50096

F50097

Qty

ID #

Part #

F50100

F50104

F50114

F50119

F50129

F50132

F50140

Qty

ID #

Part #

F50152

F50173

F50174

F50175

F50176

F50182

F50217

Qty

ID #

Part #

F50220

F50300

F50321

F50682

T15016

T15091

T30728

Qty

Plumbing Parts Breakdown

Model # RS7200

32 31

Plumbing Parts Breakdown

Model # RS7200

ID #

Part #

D5329

D5355

D6920

D6923

D6929

D6957

D6961

D6988-3

D6988-4

D6988-7

Qty

ID #

Part #

D6988-7.5

D6988-20

D6988-50

D6988-60

D6988-80

D6989-9.5

D6989-10.5

D6989-15

F50013

F50015

Qty

ID #

Part #

F50063

F50093

F50103

F50104

F50105

F50121

F50133

F50136

F50138

F50145

Qty

ID #

Part #

F50146

F50147

F50148

F50499

F50519

T20105

T20117

T20119

T20121

Qty

Gate Parts Breakdown

Model # RS7200

Complete Gate Assembly

F50466

Gate Parts Breakdown

Model # RS7200

Complete Gate Assembly

F50466

ID #

Part #

D5292

D5905

D5948

F50051

Qty

ID #

Part #

F50052

F50053

F50124

F50125

Qty

ID #

Part #

F50126

F50127

F50128

F50143

Qty

ID #

Part #

F50178

F50297

Qty

Hopper & Tank Parts Breakdown

Model # RS7200

10 13 17

Hopper & Tank Parts Breakdown

Model # RS7200

ID #

Part #

D5232

D5336

D6169

D6953

D6978

D7291

F50045

Qty

10 10

ID #

Part #

F50047

F50055

F50059

F50084

F50102

F50130

F50150

Qty

ID #

Part #

F50179

F50207

F50208

F50213

F50276

F50279

F50324

Qty

ID #

Part #

F50337

T30728

Qty

Sulky Parts Breakdown

Model # RS7200

Complete Sulky Assembly

F50467

Sulky Parts Breakdown

Model # RS7200

Complete Sulky Assembly

F50467

ID #

Part #

D4321

D4409

D5209

D5919

F50046

Qty

ID #

Part #

F50064

F50070

F50071

F50072

F50073

Qty

ID #

Part #

F50112

F50131

F50141

F50183

F50191

Qty

ID #

Part #

F50209

F50213

T15018

T30739

Qty

Notes

142807

Hello! I am an AI chatbot specifically trained to assist you with the TurfEx RS 7200 Spreader Owner / Operator's Manual. I have thoroughly reviewed the document and can help you locate the exact information you need or explain the content in clear and simple terms. Whether you’re looking for guidance on specific features, troubleshooting steps, or general usage, feel free to ask your questions. The more details you provide about your concerns or needs, the more accurately and effectively I can assist you!

Show related prompts

Assistant typing

Assistant terminated

Key Features

150 lb capacity hopper
17.0 gallon spray tank
Adjustable spray rate
Honda GX Series engine
Peerless transmission
Fluid filled tires
Safety interlock system

Frequently Answers and Questions

What is the capacity of the spreader hopper?

The hopper capacity is 150 lb.

What is the capacity of the spray tank?

The tank capacity is 17.0 gallons.

What kind of engine does the RS 7200 have?

The RS 7200 is powered by a Honda GX Series engine.

What type of transmission does the RS 7200 have?

It has a Peerless transmission.

Are the tires fluid filled?

Yes, the tires are fluid filled for ballast and traction.

Does the RS 7200 have a safety interlock system?

Yes, it has a neutral safety start module.

Owner / Operator’s Manual

Have a question or need assistance?

or (248) 586-3500

Monday through Friday 8:00 AM to 4:30 PM EST

Fax: (248) 691-8378

E-mail: [email protected]

Website: www.turfexproducts.com

Always have safety switch lanyard attached to Operator.

Owner’s Responsibility

Supervised Driver’s Training is Required for all Operators and Mechanics

Minimum Operator Qualifications

Personal Protection Equipment (PPE)

Safety Devices

Operation

Inspecting Work Area

Fuel Safety

Inspect Machine before each use

Engine Starting Safety

Avoiding slipping or tripping injury

Forward Operation

Reverse Operation

To avoid Loss-of-control, Tip-over, and Rollover

To avoid Loss-of-control, Tip-over, and Rollover (cont’d)

Transporting

Check Wheel Fasteners

Parking

Tire Safety

Maintenance and service

Pesticide Safety

Handling and disposal of hazardous waste products

ENGINE

TRANSMISSION

TIRES AND WHEELS

SPREADER

SPRAYING SYSTEM

DIMENSIONS

ELECTRICAL SYSTEM

DASHBOARD CONTROLS

Do Not attempt to start or operate this machine until you have read and are

Read it now before Beginning.

MACHINE CONTROLS – REAR VIEW

Lever

MACHINE CONTROLS – FRONT VIEW

Here are some guideline rates for the Nozzles supplied with the machine

Here are some guideline rates for the Nozzles supplied with the machine

Figure 1

Figure 2

Figure 3

Complete Gate Assembly

F50466

Complete Gate Assembly

F50466

Complete Sulky Assembly

F50467

Complete Sulky Assembly

F50467

Key Features

Frequently Answers and Questions

What is the capacity of the spreader hopper?

What is the capacity of the spray tank?

What kind of engine does the RS 7200 have?

What type of transmission does the RS 7200 have?

Are the tires fluid filled?

Does the RS 7200 have a safety interlock system?

Related

Harris 38604 13 oz. Tire Shine Ever Wet Spray Use and Care Manual

Cub Cadet Hydrostatic Stand-On Self-Propelled Spreader Operator's Manual

TurfEx TS45 Push Spreader Manual

Pathfinder XC Operator's Manual

Spreader TS300 EG Owner / Operator’s Manual

Spreader TS65 Owner / Operator's Manual

Broadcast Spreader SB4500 PRC Assembly Instructions

Ferris 5901999 Rover™ FS1100 Ride-On Spreader Operator's Manual

TurfEx Spreader TS 25 Owner's Manual

Prizelawn PS 200 Power Spreader Owner's Manual

Toro Tru Trak Sulky, Fixed-Deck Mid-Size Mowers Attachment Operator's Manual

Toro 46in Sprayer, SprayMaster Operator's Manual