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- 4 Way Cassette AC018JN4DCH/AA
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- 101 Pages
Samsung 4 Way Cassette AC018JN4DCH/AA, AC024JN4DCH/AA, AC030JN4DCH/AA, AC036JN4DCH/AA, AC042JN4DCH/AA, AC048JN4DCH/AA, AC018JXADCH/AA, AC024JXADCH/AA, AC030JXADCH/AA, AC036JXADCH/AA, AC042JXADCH/AA, AC048JXADCH/AA Air Conditioner Service Manual
Below you will find brief product information for 4 Way Cassette AC018JN4DCH/AA, 4 Way Cassette AC024JN4DCH/AA, 4 Way Cassette AC030JN4DCH/AA, 4 Way Cassette AC036JN4DCH/AA, 4 Way Cassette AC042JN4DCH/AA, 4 Way Cassette AC048JN4DCH/AA, 4 Way Cassette AC018JXADCH/AA, 4 Way Cassette AC024JXADCH/AA, 4 Way Cassette AC030JXADCH/AA, 4 Way Cassette AC036JXADCH/AA, 4 Way Cassette AC042JXADCH/AA, 4 Way Cassette AC048JXADCH/AA The Samsung 4 Way Cassette is a powerful and efficient air conditioner that's perfect for cooling and heating a variety of spaces. Its four-way air distribution system ensures that the air is evenly distributed throughout the room, creating a comfortable and pleasant environment. The 4 Way Cassette is also incredibly easy to install and maintain for your convenience.
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SYSTEM AIR CONDITIONER 4 WAY CASSETTE SERIES Model : AIR CONDITIONER INDOOR UNIT OUTDOOR UNIT AC018JN4DCH/AA AC024JN4DCH/AA AC030JN4DCH/AA AC036JN4DCH/AA AC042JN4DCH/AA AC048JN4DCH/AA AC018JXADCH/AA AC024JXADCH/AA AC030JXADCH/AA AC036JXADCH/AA AC042JXADCH/AA AC048JXADCH/AA CONTENTS 1. Precautions 2. Product Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. PCB Diagram 6. Wiring Diagram 7. Reference Sheet Section 0 Contents 1. Precautions ........................................................................................................ 1-1 1-1 Precautions for the Service.............................................................................................................................. 1-1 1-2 Precautions related to static electricity and PL ....................................................................................... 1-1 1-3 Precautions related to product safety ........................................................................................................ 1-2 1-4 Other precautions ............................................................................................................................................... 1-2 2. Product Specifications...................................................................................... 2-1 2-1 The Feature of Product ..................................................................................................................................... 2-1 2-1-1 Features....................................................................................................................................................... 2-1 2-2 Product Specifications ...................................................................................................................................... 2-4 2-3 Specifications of optional items .................................................................................................................... 2-6 2-3-1 Accessories................................................................................................................................................. 2-6 2-3-2 Filter specifications ................................................................................................................................. 2-10 3. Disassembly and Reassembly.......................................................................... 3-1 3-1 Indoor unit ..................................................................................................................................................... 3-2 3-2 Outdoor Unit ................................................................................................................................................. 3-8 4. Troubleshooting ............................................................................................... 4-1 4-1 Setting an indoor unit address and installation option ...................................................................... 4-1 4-1-1 The procedure of setting option....................................................................................................... 4-1 4-1-2 The procedure of setting option....................................................................................................... 4-2 4-1-3 Order for Setting Options (Wired Remote Controller) ............................................................. 4-5 4-1-4 Setting an indoor unit installation option (Suitable for the condition of each installation location) ........................................................ 4-6 4-1-5 Changing a particular option ............................................................................................................. 4-8 4-1-6 Option code for each model............................................................................................................... 4-9 4-2 Items to check before diagnostics ............................................................................................................... 4-10 4-2-1 Test run mode and View Mode ......................................................................................................... 4-10 4-2-2 Eco Mode [Power Saving Mode] ....................................................................................................... 4-12 4-2-3 Four directions cassette type ............................................................................................................. 4-13 4-2-4 Wired remote controller ....................................................................................................................... 4-14 4-3 Troubleshooting by symptoms ..................................................................................................................... 4-17 4-3-1 Indoor temperature sensor (open/short) ...................................................................................... 4-17 4-3-2 Indoor heat exchanger temperature sensor (open/short)..................................................... 4-18 4-3-3 Indoor FAN error...................................................................................................................................... 4-19 4-3-4 Communication error after finishing Tracking............................................................................ 4-20 4-3-5 Indoor unit float sensor error ............................................................................................................. 4-21 4-3-6 EEPROM circuit failure ........................................................................................................................... 4-22 4-3-7 Thermal Fuse Open Error ..................................................................................................................... 4-23 4-3-8 When the outdoor unit power is not ON – Initial Diagnosis : 3-phase products ......... 4-24 4-3-9 Indoor/outdoor communication error (1min.) (Error Code: E202)...................................... 4-28 Samsung Electronics 1 Section 0 Contents 4-3-10 Communication error between outdoor unit INV 㽧 MAIN MICOM (1 min.) (Error Code: E203) .................................................................................................................................. 4-30 4-3-11 External Sensor Error (Error Code: E221, E231, E251, E320)................................................. 4-31 4-3-12 Outdoor Unit Fan Error (Error Code: E458, E475)..................................................................... 4-32 4-3-13 Error of Compressor Startup and Rotation (Error Code: E461, E467)............................... 4-33 4-3-14 Error of under-current error / PFC over-current (Error Code: E462, E484) ..................... 4-35 4-3-15 IPM Over-current Error (Error Code: E464).................................................................................. 4-36 4-3-16 DC LINK Over-current and Low-voltage Error (Error Code: E466)..................................... 4-39 4-3-17 Gas Leakage Error (Error Code: E554 ) .......................................................................................... 4-41 4-3-18 Pipe Blocking Error (Error Code: E422) ......................................................................................... 4-43 4-3-19 Other .......................................................................................................................................................... 4-44 5. PCB Diagram and Parts List.............................................................................. 5-1 5-1 Indoor Unit ............................................................................................................................................................. 5-1 5-1-1 MAIN PCB.................................................................................................................................................... 5-1 5-1-2 Panel PCB.................................................................................................................................................... 5-3 5-2 Outdoor Unit ......................................................................................................................................................... 5-4 5-2-1 MAIN PCB.................................................................................................................................................... 5-4 5-2-2 SUB PCB ....................................................................................................................................................... 5-6 5-2-3 MAIN PCB.................................................................................................................................................... 5-7 5-2-4 INVERTER PCB ........................................................................................................................................... 5-8 5-2-5 EMI PCB........................................................................................................................................................ 5-9 6. Wiring Diagram ................................................................................................. 6-1 6-1 Indoor Unit ............................................................................................................................................................. 6-1 6-2 Outdoor Unit ......................................................................................................................................................... 6-2 7. Reference Sheet ................................................................................................ 7-1 2 7-1 Index for Model Name ...................................................................................................................................... 7-1 7-1-1 Indoor Unit ................................................................................................................................................. 7-1 7-1-2 Outdoor Unit ............................................................................................................................................. 7-2 7-1-3 Panel ............................................................................................................................................................. 7-3 7-2 Refrigerating Cycle Diagram .......................................................................................................................... 7-4 Samsung Electronics Precautions 1. Precautions 1-1 Precautions for the Service O Use the standard parts when replacing the electric parts. – Confirm the model name, rated voltage, rated current of the electric parts. O When repairing the equipment, connection of the harness parts must be firm and solid. – A loose connection may cause noise or other malfunction. O When assembling and disassembling the equipment while it is laid down, lay it on soft cloth. – Otherwise it may scratch the back of the exterior of the product. O Remove dust or dirt completely from the housing block, wiring block and service parts during repair. – This helps prevent the danger of fire caused by tracking or short circuit. O Fasten the valve caps of service valves and charging valves of outdoor unit as much as possible using adjustable wrenches. O Check the status of the components’ assembly after repair service. – The status must be the same as before the repair service. 1-2 Precautions related to static electricity and PL O The PCB power supply block is susceptible to static electricity. Therefore, care must be taken during repair or measuring while the power is on. – Wear insulation gloves for PCB repair or measuring. O Check whether the installation location is at least two meters away from other electronic products such as TV, video, or audio. – Otherwise, the video quality might be degraded or noise might be generated. O Do not let end users repair the products themselves. – Unauthorized disassembly might cause electric shock or fire. Samsung Electronics 1-1 Precautions 1-3 Precautions related to product safety O Do not pull the power cord and do not touch the power plug or aux power switch with wet hands. – It might cause electric shock or fire. O A damaged power line or power plug must be replaced to prevent danger. O Do not bend the power cable with excessive force, and do not place a heavy weight on the case as it might damage the cable. – It might cause electric shock or fire. O Do not use multiple electric outlets. – This might cause electric shock or fire. O Connect the ground terminal when necessary. – You must connect the ground terminal if you determine that there is a danger of electric leakage due to moisture or water. O Unplug the power cable or turn off the auxiliary power switch for electric part replacement and repair service. – Otherwise it might cause electric shock. O Instruct end users to separate the batteries from the remote controllers and store them separately when the product is not used for long time. – Otherwise leakage from the dry cell may cause problems with the remote controller. 1-4 Other precautions O The pipes should have no leaks during installation, and the compressor must be stopped before removing connecting pipes for pump down work. Operating the compressor while the service valve is open and coolant pipe is not properly connected may cause explosion or injury due to abnormal high pressure created inside the coolant cycle as the air can be absorbed through the pipe. O Pump Down work procedure (When uninstalling the product) – Turn on the air conditioner, select cooling operation, and run the compressor for more than three minutes. – Release the high pressure and low pressure valve caps. – Close the high pressure valve completely using an L-wrench – After about two minutes, close the low pressure valve completely. – Stop running the air conditioner. – Separate the connecting pipe. 1-2 Samsung Electronics Product Specifications 2. Product Specifications 2-1 The Feature of Product 2-1-1 Features Q What is four-direction cassette type air conditioner? Stylish design and pleasant cooling/heating will provide a pleasant ambience. Four-direction cassette with powerful three-dimensional cooling and heating from four directions offers gapless pleasant environment and has the right design for high class interior and will provide an extra-stylish look. Q Convenient and efficient installation t &BTZJOTUBMMBUJPOPGVMUSBMJHIUXFJHIUJOEPPSVOJU A filter that obviates the need for replacement and/or maintenance up to 1,000~2,000 hours and retains its initial cleanness. 17kg 29kg 35% 20Kg 20kg Weight 4".46/( HAUZEN Other companies [Comparison weights companies [Comparison ofof weights withwith otherother companies 11kg] 11kg] t $PSOFSTFQBSBCMFQBOFMGPSTJNQMFMFWFMJOH The panel structure with four corners that can be separated enables convenient installation and service as only the required corner can be separated to adjust leveling when necessary. t . BJOUBJOQMFBTBOUUFNQFSBUVSFXJUIGJOFUFNQFSBUVSFDPOUSPM with a resolution of 0.1°C The equipment operates with minimum power to maintain the optimum temperature and it always maintains a pleasant room temperature in small temperature steps of 0.1°C that you may not be able to sense. Samsung Electronics 2°C 1°C Setting temperature -1°C -2°C Smart inverter air conditioner General air conditioner 2-1 Product Specifications Q Rich and pleasant cooling/heating without gaps t 4VQFSJPSIFBUJOHQFSGPSNBODFFWFOBU°C The equipment achieves a stable heating performance with the superior reliability of low temperature heating so that the indoor unit blows air of 40°C or higher in a cold winter when the outside temperature is below -20°C. 0℃ -20°C 15℃ t 1MFBTBOUSPPNXJUIBDIFDLWBMWFGPSQSFWFOUJOHCBDLGMPX A check valve is installed to prevent condensed water drained from the indoor unit flowing back into the indoor unit for various reasons such as improper drain pipe installation or power cut, and indoor leak or bad smell by backflow is fundamentally blocked. t ' VODUJPOUPDPOUSPMPQUJNVNSPPNUFNQFSBUVSFUIBU reduces temperature variation Room temperature sense condition can be set to ‘Indoor + average of wired remote controller’ to minimize the variation in temperature between the upper and lower levels generated by the effects of indoor air flow so that optimum room temperature will be maintained. t5FNQFSBUVSFTFUUJOH" *OEPPSVOJUUFNQFSBUVSFTFUUJOH t5FNQFSBUVSFTFUUJOH# 8JSFESFNPUFDPOUSPMMFSUFNQFSBUVSFTFUUJOH t 0 CUBJOFE4UFSJMJ[BUJPO5SFBUNFOU4'NBSLUIBUSFNPWFT the threat of mildew. The equipment is very sanitary as an indoor heat exchange unit and filters are treated with world-recognized sterilization treatment technology to prevent the growth of mildew inside the unit. t $ POWFOJFOUDPOUSPMGPSIJHIDFJMJOHTXJUIXJOEWFMPDJUZ control function When the unit is installed indoors, air flow can be set to reach the floor through the PCB option so that the unit can be installed on a ceiling with a height of 3.5 meters. t1BUFOUSFHJTUFSFEJO,PSFB64"+BQBOBOE*UBMZ (Patent number: Korea P-082555/ Italy 1294250/USA 5947 t*OEPPS1$#PQUJPOTFUUJOH t0/*ODSFBTFXJOEWFMPDJUZt0''%FDSFBTFXJOEWFMPDJUZ 3 .5 m [When installing on a ceiling of 3m or higher] 2-2 2 . 7m [When installing on a ceiling of 3m or lower] Samsung Electronics Product Specifications Q Convenience with more added details t &BTJFSUIBO&WFSUP$MFBOUIF#MBEF Other products require you to disassemble and remove the panel in order to clean the blade, but our product is designed so that the blade safely and easily detaches and re-attaches, enabling you to easily clean it. Q Rich and pleasant cooling/heating without gaps (cont.) t 4 FMGEJBHOPTUJDGVODUJPOPGJOEPPSVOJUUPNJOJNJ[F inconvenience in case of malfunction If the indoor unit malfunctions due to equipment failure during operation, the type of problem can be checked from the panel display, and the service time and inconvenience can be minimized by submitting a service request based on the information from the self diagnostics of indoor unit. t . JOJNVNJOTUBMMBUJPODPTUCZCVJMUJOIJHIIFBEESBJOQVNQ The high head pump is built into the indoor unit and the condensed water generated during the cooling operation will be drained to the outside. The pumping height can be up to 750mm so that drain pip installation can be easier and save time and cost of installation. t * OEJWJEVBM#MBEF$POUSPM - Capable of realizing optimal air current in accordance to customer preference and diverse structures located in different directions through individual control of each of the 4 blades. - Individual control can be realized through both cable and wireless remote control. Samsung Electronics 2-3 Product Specifications 2-2 Product Specifications Development Model ITEM AC018JN4DCH AC018JXADCH AC024JN4DCH AC024JXADCH AC030JN4DCH AC030JXADCH 18000 20000 1540 1600 11.71 12.51 208~230V/60Hz 7.1 7.4 42/42 58/58 840*840*204 24000 27000 2110 2500 11.41 10.81 208~230V/60Hz 9.8 11.6 45/45 60/60 840*840*204 30000 32000 2890 3110 10.41 10.31 208~230V/60Hz 13.4 14.4 47/47 60/60 840*840*288 898*898*275 898*898*275 898*898*357 880*310*638 940*330*998 940*330*998 1023*413*730 995*426*1096 995*426*1096 INDOOR UNIT IMAGE OUTDOOR UNIT REMOTE CONTROLLER Cooling [Btu/h] Heating [Btu/h] Cooling [W] Power Consumption Heating [W] Cooling [Btu/hW] EER/COP Heating [Btu/hW] Voltage / Frequency Cooling [A] Operating Current Heating [A] Indoor Unit [dBA] (C/H) Noise Outdoor Unit [dBA] (C/H) Net Indoor Unit [mm] Dimension Outdoor Unit [mm] (WxDxH) Size Shipping Indoor Unit [mm] Dimension Outdoor Unit [mm] (WxDxH) Indoor Unit [kg] Net Weight Outdoor Unit [kg] Weight Indoor Unit [kg] Shipping Weight Outdoor Unit [kg] Indoor Fan Motor Harness Compressor Specifications Outdoor Fan Motor High Pressure Piping Low Pressure PANEL Refrigerant Type Factory Charging [g] Additional Refrigerant (for every 1m) [g] Basic Piping Length [m] Max. Piping Length [m] Max. Level Difference [m] Performance Option Code 2-4 15.5 45 19.5 48 DB31-00578B UG4T150LNBEQ DB31-00642A 4.1 1.4 15.5 19 64.5 70 19.5 24 69.5 74 DB31-00578B DB31-00577A UG4T200LNFE4 UG8T300LNBJU DB31-00579A DB31-00579A 4.1 4.1 1.4 1.4 PC4NUSKFN R410A 1300 2100 2600 10 10 22 7.5 7.5 7.5 30 50 50 20 30 30 01406F-1950D8-27343B-370005 01406F-1950D8-274750-370005 01406F-1950E8-275A64-370045 020000-100000-200000-300000 020000-100000-200000-300000 020000-100000-200000-300000 034745-103D49-200000-300002 034042-10414C-200000-300002 033E39-103B45-200000-300002 Samsung Electronics Product Specifications Development Model ITEM AC036JN4DCH AC036JXADCH AC042JN4DCH AC042JXADCH AC048JN4DCH AC048JXADCH 36000 40000 2980 3480 12.11 11.51 208~230V/60Hz 13.8 16.1 50/50 60/60 840*840*288 42000 47000 4040 4350 10.41 10.81 208~230V/60Hz 18.7 20.1 51/51 62/62 840*840*288 48000 53000 4950 5050 9.71 10.51 208~230V/60Hz 22.9 23.4 51/51 62/62 840*840*288 898*898*357 898*898*357 898*898*357 940*330*1210 940*330*1210 940*330*1210 995*426*1388 995*426*1388 995*426*1388 INDOOR UNIT IMAGE OUTDOOR UNIT REMOTE CONTROLLER Cooling [Btu/h] Heating [Btu/h] Cooling [W] Power Consumption Heating [W] Cooling [Btu/hW] EER/COP Heating [Btu/hW] Voltage / Frequency Cooling [A] Operating Current Heating [A] Indoor Unit [dBA] (C/H) Noise Outdoor Unit [dBA] (C/H) Net Indoor Unit [mm] Dimension Outdoor Unit [mm] (WxDxH) Size Shipping Indoor Unit [mm] Dimension Outdoor Unit [mm] (WxDxH) Indoor Unit [kg] Net Weight Outdoor Unit [kg] Weight Indoor Unit [kg] Shipping Weight Outdoor Unit [kg] Indoor Fan Motor Harness Compressor Specifications Outdoor Fan Motor High Pressure Piping Low Pressure PANEL Refrigerant Type Factory Charging [g] Additional Refrigerant (for every 1m) [g] Basic Piping Length [m] Max. Piping Length [m] Max. Level Difference [m] Performance Option Code Samsung Electronics 19 88 24 98 DB31-00577A UG5T450FUEJX DB31-00579A 4.1 1.4 19 19 88 88 24 24 98 98 DB31-00577A DB31-00577A UG5T450FUEJX UG5T450FUEJX DB31-00579A DB31-00579A 4.1 4.1 1.4 1.4 PC4NUSKFN R410A 2800 2800 2800 33 33 33 7.5 7.5 7.5 75 75 75 30 30 30 01406F-195439-276470-370045 01406F-19544A-277D8C-370045 01406F-19545B-278CA0-370045 020000-100000-200000-300000 020000-100000-200000-300000 020000-100000-200000-300000 03453F-102B35-200000-300002 034343-103940-200000-300002 034748-104444-200000-300002 2-5 Product Specifications 2-3 Specifications of optional items 2-3-1 Accessories Item 2-6 Description $PEF/P Q’ty Ass'y drain hose DB94-02719B 1 Cable-tie DB65-00191A 6 Seal-drain ass'y DB62-05810A 1 Seal-drain ass'y DB62-05810F 1 Seal-drain ass'y DB62-05810G 1 Cap Drain DB63-10355C 3 Drain Plug DB67-00806A 1 Rubber Leg DB73-20134A 4 BOLT-FLANGE 6011-003975 4 ASSY-INSTALLATION MANUAL DB68-03837A 1 CARD WARRNATY DB68-01675A 1 Remark Essential Offer (Indoor Unit) Essential Offer (Outdoor Unit) Essential Offer (Panel) Samsung Electronics Product Specifications Accessories (cont.) ■8JSFMFTTSFNPUFDPOUSPMMFS.3&).3&$ Item Samsung Electronics Descriptions $PEF/P Q'TY Wireless remote controller DB93-14643F(MR-EH00) DB93-14643K(MR-EC00) 1 Batteries for remote controller (specification: AAA type) 4301-000121 2 Remote controller holder DB61-06087A 1 M4×16 screw 6002-000581 2 User’s manual DB68-04667A 1 Remark Optional 2-7 Product Specifications Accessories (cont.) ■8JSFESFNPUFDPOUSPMMFS.838&/ <$PEF/P%#"> Item Descriptions $PEF/P Q'TY Wired remote controller DB93-11251F 1 Cable tie DB65-10088B 2 Cable clamp DB65-10074E 3 Remark Optional 2-8 M4×16 Screw 6002-000474 5 User’s manual DB68-03732A 1 Installation guide DB68-03716A 1 Samsung Electronics Product Specifications Accessories (cont.) ■$FOUSBMDPOUSPMMFS.$."%/ <$PEF/P%#"> Item Descriptions $PEF/P Q'TY Central controller DB93-03425Q 1 Cable tie DB65-10088B 2 Cable clamp DB65-10074E 5 Remark Optional Samsung Electronics M4 X 16 Screw 6002-000474 7 User’s manual DB68-03736A 1 Installation guide DB68-03721A 1 2-9 Product Specifications 2-3-2 Filter specifications Item 2-10 Descriptions $PEF/P Dust filter DB63-03158A Remark Basic/ Water wash Samsung Electronics 3. Disassembly and Reassembly Q/FDFTTBSZ5PPMT Item Remarks +SCREW DRIVER Adjustable Wrench (8mm, 10mm, 13mm) M6, M8 Hex Wrench Samsung Electronics 3-1 Disassembly and Reassembly 3-1 Indoor unit /P Parts Procedure 1 Panel 1) Push the handles on both sides of the Samsung logo towards the product’s interior to open the Grille. Remark 2) Push up the green knob in the Open direction, and detach the white link from the panel. Detach the safety clip. 3) Remove the 2 fixed screws to remove the Control-Box Cover. (Use +Screw Driver) 4) Remove the Remocon-Receiver and Blade Connector Wire from the PBA. (3EA) 5) Push the 4 panel corners and cover downwards to remove it. 3-2 Samsung Electronics Disassembly and Reassembly /P Parts Procedure Remark 6) Disassemble the bolts that are assembled with the indoor unit at the 4 panel corners. 7) Press the Steel Hangers at both sides of the panel inwards, and rotate them 90 degrees to remove it from the indoor unit’s Hock. Remove the panel from the indoor unit. 2 Control-Box 1) Disconnect the Connector Wire that is connected to the indoor unit’s PBA from the PBA. 2) Unscrew the 2 fixed screws on both sides of the Control Box, and disassemble the Control Box from the indoor unit. (Use +Screw Driver) Samsung Electronics 3-3 Disassembly and Reassembly /P Parts 3 Bell-Mouth Procedure Remark 1) Unscrew the screw fixed on the Bell-Mouth. (Use +Screw Driver) 2) Push the Bell-Mouth in the direction opposite to where it’s installed on the Control-Box to remove it. 4 Drain Pan 1) Unscrew the screws on the 4 corners of the indoor unit. (Use +Screw Driver) 2) Remove the Drain Pan from the indoor unit. 3-4 Samsung Electronics Disassembly and Reassembly /P Parts 5 Drain Pump & Hose Procedure Remark 1) Remove the 2 fixed screws and disconnect the white drainage hose from the Drain Pump. (Use +Screw Driver) 2) Remove the 2 screws and take the Drain-Hose out from the indoor unit to disassemble the transparent Drain-Hose fixed on the side of the indoor unit. (Use +Screw Driver) 6 Evap. Temperature Sensor Samsung Electronics 1) Use your hand to remove the temperature sensor attached to the Evap Pipe along with the fixing clip. 3-5 Disassembly and Reassembly /P Parts Procedure 7 Fan & Motor 1) Turn the hexangular nut attached to the top of the Fan counterclockwise to remove it. Take the Fan out of the Motor. Remark 2) Turn the three hexangular nuts on the Motor counterclockwise to remove the nuts. Take the Motor Wires attached to these three locations out with your hands prior to removing the Motor. 8 Evaporator 1) Remove the screws of the 2 Steel Holder Evaps that are used to fix the Heat Exchanger, and then remove it. (Use +Screw Driver) 2) Remove the 2 fixing screws of the Partition Evap at the Heat Exchanger’s In/Out Pipe. (Use +Screw Driver) 3-6 Samsung Electronics Disassembly and Reassembly /P Parts Procedure Remark 3) Remove the screw of the Cover Pipe that is used to fix the In/Out Pipe. Remove the In/Out Pipe. (Use +Screw Driver) 4) Remove the Heat Exchanger from the indoor unit’s cabinet. Samsung Electronics 3-7 Disassembly and Reassembly 3-2 Outdoor Unit Q"$+9"%$) No Parts Procedure 1 common work 1) loosen 1 pcs screw of cover control,and detach it. Remark 2) loosen 5 pcs screws on both right and left cabniet side edges and to detach the cover-top 3) Loosen 7 screwsfixed to disassemble cabi-front , and detach it. 3-8 Samsung Electronics Disassembly and Reassembly No Parts common work Procedure Remark 4) loosen 7 screws to disassemble the cabiright ,and detach it. 5) loosen 2 screws to disassemble steel-bar. 6) loosen 3 screws to disassemble cabi-left. Samsung Electronics 3-9 Disassembly and Reassembly No Parts Procedure 2 fan&motor 1) loosen 1 screw as indication and detached the fan. Remark 2) loosen 4 pcs motor screws and disconnect the wire betwwen assy control out and motor. 3) loosen 2 pcs bracket-motor screw and detach it. 3-10 Samsung Electronics Disassembly and Reassembly No Parts 3 assy control out 1) lossen fixing 1 screw from cover -control 2) detach several connections from assy control out, take out assy control out. 4 Heat exchanger 1) Release the refrigerant at first 2) Looosen fixing screw on both side. 3) disaessembly the pipes in both inlet and outlet with welding torch. 4) detach the heat exchanger. Samsung Electronics Procedure Remark 3-11 Disassembly and Reassembly No Parts 5 compressor Procedure Remark 1) disconnect the compressor lead wire . 2)disassembly the felt comp sound. loosen the 3 bolts at the bottom of 3-12 Samsung Electronics Disassembly and Reassembly Q"$+9"%$)"$+9"%$) /P Parts 1 Cabi Front RH Procedure Remark You must turn off the Power before disassembly. 1) Unscrew and remove two mounting screw in the Cabinet Front RH. (Use +Screw Driver) 2 Cabi Top 3 Cabi Install Front Samsung Electronics 1) Unscrew and remove 9 screws on each side of the Cabinet-Top. (Use +Screw Driver) 1) Unscrew and remove 1 screw in the Cabinet-Install Front. (Use +Screw Driver) 3-13 Disassembly and Reassembly /P Parts 4 Guard Cond Procedure Remark 1) Pull the sensor from Guard Cond. 2) Unscrew and remove 4 screws in the Guard Cond. (Use +Screw Driver) 5 Cabi Back RH 1) Pull the sensor from Cabi Back RH. 2) Unscrew and remove 4 screws on each side of the Cabinet Back RH. (Use +Screw Driver) 3-14 Samsung Electronics Disassembly and Reassembly /P Parts 6 Cabi Install Back 7 Cabi Front LF Samsung Electronics Procedure Remark 1) Unscrew and remove 1 screw in the Cabinet-Install Back. (Use +Screw Driver) 1) Unscrew and remove 10 screws in the Cabinet-Front LF. (Use +Screw Driver) 3-15 Disassembly and Reassembly /P Parts 8 Fan 3-16 Procedure Remark 1) Turn 2 mounting nuts as shown in the picture and remove it. (Use Adjustable Wrench) Samsung Electronics Disassembly and Reassembly /P Parts Procedure 9 Motor 1) Separate the Fan Propeller. 2) Unscrew and remove the 8 Motor mounting screws. (Use +Screw Driver) Remark 3) Disconnect the Motor wire From Ass'y Control Out. 10 Bracket Motor Samsung Electronics 1) Unscrew and remove 2 mounting screws in Bracket Motor. (Use +Screw Driver) 3-17 Disassembly and Reassembly /P Parts 11 Control Out Procedure Remark 1) Disconnect 4 Connecters From Ass'y Control Out. 2) Unscrew and remove 1 mounting screw in Control Out. (Use +Screw Driver) 3) Separate Ass'y Control Out. 3-18 Samsung Electronics Disassembly and Reassembly /P Parts 12 Ass'y 4way Valve Procedure Remark 1) Purge the Coolant first. 2) Unscrew and remove 2mounting screws in muffler. 3) Unscrew and remove 2 mounting screws in Service Valve. (Use +Screw Driver) 4) Separate the pipe from the Entrance/Exit using a welder. When removing the compressor, Heat Exchanger, and Pipe, purge the Coolant inside the Compressor completely and remove the pipe with a welding flame. Samsung Electronics 3-19 Disassembly and Reassembly /P Parts 13 Ass;y EEV Valve Procedure Remark 1) Unscrew and remove 2 mounting screws in Service Valve. (Use +Screw Driver) 2) Separate the pipe from the Entrance/Exit using a welder. 14 Compressor 1) Unscrew and remove 1 mounting nut in Cover Terminal. (Use Adjustable Wrench) 2) Separate the Compressor Felt Sound. 3-20 Samsung Electronics Disassembly and Reassembly /P Parts Procedure Remark 3) As shown in the picture, unscrew and remove 3 mounting screws from the bottom. (Use Adjustable Wrench) 15 Cond Out 1) Unscrew and remove 3 screws on each side of the Assy Cond Out. (Use +Screw Driver) 2) Separate the Compressor Felt Sound. Samsung Electronics 3-21 Disassembly and Reassembly Q"$+9"%$)"$+9"%$)"$+9"%$) /P Parts Procedure 1 Cabi Front RH You must turn off the Power before disassembly. Remark 1) Unscrew and remove two mounting screw in the Cabinet Front RH. (Use +Screw Driver) 2 Cabi Top 3 Cabi Install Front 4 Guard Cond 1) Unscrew and remove 9 screws on each side of the Cabinet-Top. (Use +Screw Driver) 1) Unscrew and remove 1 screw in the Cabinet-Install Front. (Use +Screw Driver) 1) Pull the sensor from Guard Cond. 2) Unscrew and remove 4 screws in the Guard Cond. (Use +Screw Driver) 3-22 Samsung Electronics Disassembly and Reassembly /P Parts 5 Cabi Back RH Procedure Remark 1) Pull the sensor from Cabi Back RH. 2) Unscrew and remove 4 screws on each side of the Cabinet Back RH. (Use +Screw Driver) 6 Cabi Install Back 7 Cabi Front LF 8 Fan Samsung Electronics 1) Unscrew and remove 1 screw in the Cabinet-Install Back. (Use +Screw Driver) 1) Unscrew and remove 10 screws in the Cabinet-Front LF. (Use +Screw Driver) 1) Turn 2 mounting nuts as shown in the picture and remove it. (Use Adjustable Wrench) 3-23 Disassembly and Reassembly /P Parts 9 Motor Procedure Remark 1) Separate the Fan Propeller. 2) Unscrew and remove the 8 Motor mounting screws. (Use +Screw Driver) 3) Disconnect the Motor wire From Ass'y Control Out. 10 Bracket Motor 11 Control Out 1) Unscrew and remove 2 mounting screws in Bracket Motor. (Use +Screw Driver) 1) Disconnect 4 Connecters From Ass'y Control Out. 2) Unscrew and remove 1 mounting screw in Control Out. (Use +Screw Driver) 3) Separate Ass'y Control Out. 3-24 Samsung Electronics Disassembly and Reassembly /P Parts 12 Assy 4way Valve Procedure Remark 1) Purge the Coolant first. 2) Unscrew and remove 2 mounting screws in Service Valve. (Use +Screw Driver) 3) Separate the pipe from the Entrance/Exit using a welder. When removing the compressor, Heat Exchanger, and Pipe, purge the Coolant inside the Compressor completely and remove the pipe with a welding flame. 13 Assy EEV Valve 1) Unscrew and remove 2 mounting screws in Service Valve. (Use +Screw Driver) 2) Separate the pipe from the Entrance/ Exit using a welder. Samsung Electronics 3-25 Troubleshooting 4. Troubleshooting 4-1 Setting an indoor unit address and installation option ▶ Set the indoor unit address and installation option with remote controller option. Set the each option separately since you cannot set the ADDRESS setting and indoor unit installation setting option at the same time.You need to set twice when setting indoor unit address and installation option. 4-1-1 The procedure of setting option Entering mode for setting option Option setting mode Mode change Step 1 High Temp Button High Fan Button Low Temp Button Low Fan Button Entering mode for option setting. 1. Remove batteries from the remote controller. 2. Insert the batteries while you press [+ Temperature] and [- Temperature] button at the same time. 3. Check if you have entered the option setting status. Step 2 Option setting procedure. (The option setting procedure is the same for other models.) After entering the option setting status, select the option as listed below. t 0QUJPOTFUUJOHJTBWBJMBCMFGSPN4&(UP4&( t 4&(4&(4&(4&(BSFOPUTFUBTQBHFPQUJPO t 4FUUIF4&(_4&(4&(_4&(JOUIF0/TUBUVTBOE4&(_4&(_JOUIF0''TUBUVT SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 0 X X X X X 1 X X X X X SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21 SEG22 SEG23 SEG24 2 X X X X X 3 X X X X X Samsung Electronics On(SEG1~12) Off(SEG13~24) 4-1 Troubleshooting 4-1-2 The procedure of setting option Option setting 1. Setting SEG2, SEG3 option Press Low Fan button( ) to enter SEG2 value. Press High Fan button( ) to enter SEG3 value. Each time you press the button, p p … p will be selected in rotation . Status SEG2 SEG3 SEG4 SEG5 SEG6 SEG8 SEG9 SEG10 SEG11 SEG12 SEG14 SEG15 2. Setting Cool mode Press Mode button to be changed to Cool mode in the ON status . 3. Setting SEG4, SEG5 option Press Low Fan button( ) to enter SEG4 value. Press High Fan button( ) to enter SEG5 value. Each time you press the button, p p … p will be selected in rotation . 4. Setting Dry mode Press Mode button to be changed to DRY mode in the ON status . 5. Setting SEG6, SEG8 option Press Low Fan button( ) to enter SEG6 value. Press High Fan button( ) to enter SEG8 value. Each time you press the button, p p … p will be selected in rotation . 6. Setting Fan mode Press Mode button to be changed to FAN mode in the ON status . 7. Setting SEG9, SEG10 option Press Low Fan button( ) to enter SEG9 value. Press High Fan button( ) to enter SEG10 value . Each time you press the button, p p … p will be selected in rotation . 8. Setting Heat mode Press Mode button to be changed to HEAT mode in the ON status . 9. Setting SEG11, SEG12 option Press Low Fan button( ) to enter SEG11 value . Press High Fan button( ) to enter SEG12 value . Each time you press the button, p p … p will be selected in rotation . 10. Setting Auto mode Press Mode button to be changed to AUTO mode in the OFF status. 11. Setting SEG14, SEG15 option Press Low Fan button( ) to enter SEG14 value. Press High Fan button( ) to enter SEG15 value. Each time you press the button, p p … p will be selected in rotation. 4-2 Samsung Electronics Troubleshooting The procedure of setting option (cont.) Option setting Status 12. Setting Cool mode Press Mode button to be change to Cool mode in the OFF status. 13. Setting SEG16, SEG17 option Press Low Fan button( ) to enter SEG16 value. Press High Fan button( ) to enter SEG17 value. Each time you press the button, p p … p will be selected in rotation. SEG16 SEG17 SEG18 SEG20 SEG21 SEG22 SEG23 SEG24 14. Setting Dry mode Press Mode button to be change to Dry mode in the OFF status. 15. Setting SEG18, SEG20 option Press Low Fan button( ) to enter SEG18 value. Press High Fan button( ) to enter SEG20 value. Each time you press the button, p p … p will be selected in rotation. 16. Setting Fan mode Press Mode button to be change to Fan mode in the OFF status. 17. Setting SEG21, SEG22 option Press Low Fan button( ) to enter SEG21 value. Press High Fan button( ) to enter SEG22 value. Each time you press the button, p p … p will be selected in rotation. 18. Setting Heat mode Press Mode button to be change to HEAT mode in the OFF status. 19. Setting SEG23, SEG24 mode Press Low Fan button( ) to enter SEG23 value. Press High Fan button( ) to enter SEG24 value. Each time you press the button, p p … p will be selected in rotation. Samsung Electronics 4-3 Troubleshooting Step 3. Check the option you have set After setting option, press button to check whether the option code you input is correct or not. → → → → → → → → → Step 4. Input option Press the operation button with the direction of remote control for set. For the correct option setting, you must input the option twice. Step 5. Check operation 1) Reset the indoor unit by pressing the RESET button of indoor unit or outdoor unit. 2) Take the batteries out of the remote controller and insert them again and then press the operation button. 4-4 Samsung Electronics Troubleshooting 4-1-3 Order for Setting Options (Wired Remote Controller) SEGs for Use Main Menu Sub-menu 1 2 3 4 5 6 * GZPVXBOUUPVTFUIFWBSJPVTBEEJUJPOBMGVODUJPOTGPSZPVS8JSFE3FNPUF$POUSPMMFSQSFTTUIF4FUBOE&TDCVUUPOTBUUIF same time for more than three seconds. Ź You will enter the additional function settings, and the [main menu] will be displayed. 2. Refer to the list of additional functions for your Wired Remote Controller on the next page, and select the desired menu. Ź Using the [∧]/[వ] buttons, select a main menu number and press the [] button to enter the sub-menu setting screen. Ź Using the [∧]/[వ] buttons, select a sub-menu number and press the [] button to enter data setting screen. Ź When you enter the setting stage, the current setting will be displayed. Ź Refer to the chart for data settings. Ź Using the [∧]/[వ] buttons, select the settings. Press the [] button to move to the next setting. Ź Press the Set button to save the settings and exit to the sub-menu setting screen. Ź Press the &TD button to exit to normal mode. t8IJMFTFUUJOHUIFEBUBZPVDBOVTFUIF<]/[] buttons to set the range of Data bit. t8IJMFDPOGJHVSJOHUIFTFUUJOHQSFTTUIF&TD button to exit to the setting sub-menu without saving your changes. Samsung Electronics 4-5 Troubleshooting 4-1-4 Setting an indoor unit installation option (Suitable for the condition of each installation location) 1. Check whether power is supplied or not. - When the indoor unit is not plugged in, there should be additional power supply in the indoor unit. 2. The panel(display ) should be connected to an indoor unit to receive option. 3. Set the installation option according to the installation condition of an air conditioner. - The default setting of an indoor unit installation option is 02000-100000-200000-300000. - Individual control of a remote controller(SEG20) is the function that controls an indoor unit individually when there is more than one indoor unit. 4. Set the indoor unit option by wireless remote controller. SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 0 2 RESERVED Exterior temperature sensor Central control FAN RPM SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 1 Drain pump RESERVED RESERVED Indoor unit at heating stop Master / Slave SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 2 External control External control output S-Plasma ion Buzzer Number of hours using filter SEG19 SEG20 SEG21 SEG22 SEG23 SEG24 3 Individual control of a remote controller Heating setting compensation RESERVED RESERVED RESERVED ▶ 1WAY/2WAY/4WAY MODEL : Drain pump(SEG8) will be set to 'USE + 3minute delay' even if the drain pump is set to 0. ▶ 1 WAY/2WAY/4WAY,DUCT MODEL : Number of hours using filter(SEG18) will be set to '1000hour' even if the SEG18 is set to exept for 2 or 6. ▶ If you input a number other than 0~4 of the individual control of the indoor unit(SEG20), the indoor is set as indoor 1. ▶ 4WAY MODEL : Even when the value of Heating setting compensation(SEG21) is set to '0', it wil be recognized as '5°C'. 4-6 Samsung Electronics Troubleshooting Option No. : 02XXXX-1XXXXX-2XXXXX-3XXXXX Option SEG1 SEG2 Explanation PAGE MODE SEG3 SEG4 SEG5 SEG6 Use of external temperature sensor Use of central control FAN RPM Remote Controller Display Indication Indication and Details Details Indication 0 RESERVED Details 2 Indication Details Indication Details 0 0 Disuse 0 Disuse 1 1 Use 1 Use 2 nonuse High ceiling mode High purity kit Noise reduction operation mode 3 Option Explanation SEG7 SEG8 PAGE SEG9 Use of drain pump Remote Controller Display RESERVED Indication Details Indication and Details 1 Option SEG13 Explanation Details Disuse Use Use + 2 3minute delay SEG14 SEG11 Indoor unit at heating stop Electric modification diagram Master / Slave RESERVED Indication 0 1 Indication 0 Details Indication Details Default 0 slave Noise 1 master reduction 1 operation mode SEG17 SEG18 SEG16 SEG15 Setting the output of Use of external control external control PAGE SEG11 SEG10 S-Plasma ion Buzzer control Number of hours using filter Remote Controller Display Indication Details Indication Details 0 Indication and Details 2 Option SEG19 Explanation Disuse ON/OFF 1 Control OFF 2 Control Window 3 ON/OFF Control SEG20 Individual control of a remote controller PAGE Indication 0 Details Indication Thermo 0 on Operation on 1 SEG21 Indication and Details Details 3 Samsung Electronics Indication 0 or 1 2 3 4 Indication Disuse 0 Use 1 1 Details Use of buzzer Non use of buzzer Indication Details 2 1000 Hour 6 2000 Hour SEG22 SEG23 SEG24 RESERVED RESERVED RESERVED Heating setting compensation Remote Controller Display Indication Details Details Indication Indoor 1 0 Indoor 2 1 Indoor 3 2 Indoor 4 Details Disuse 2°C 5°C 4-7 Troubleshooting 4-1-5 Changing a particular option You can change each digit of set option. Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 Explanation PAGE MODE The option mode you want to change The tens’ digit of an option SEG you will change The unit digit of an option SEG you will change The changed value Indication Indication Indication Remote Controller Display Indication Indication and Details Details 0 Indication Details D Details Option mode 0~F Details Tens’ digit of SEG 0~9 Unit digit of SEG Details Indication Details 0~9 The changed value 0~F t 8IFODIBOHJOHBEJHJUPGBOJOEPPSVOJUBEESFTTTFUUJOHPQUJPOTFUUIF4&(BTA" t 8IFODIBOHJOHBEJHJUPGJOEPPSVOJUJOTUBMMBUJPOPQUJPOTFUUIF4&(BTA &Y 8IFOTFUUJOHUIFhCV[[FSDPOUSPMhJOUPEJTVTFTUBUVT Option 4-8 SEG1 SEG2 Explanation PAGE MODE Indication 0 D SEG3 SEG4 SEG5 The option The tens’ digit of The unit digit of mode you want an option SEG an option SEG to change you will change you will change 2 1 7 SEG6 The changed value 1 Samsung Electronics Troubleshooting 4-1-6 Option code for each model Model SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 AC018JN4DCH 0 1 4 0 6 F 1 9 5 0 D 8 Remocon display AC024JN4DCH 0 1 4 0 6 F 1 9 5 0 D 8 AC030JN4DCH 0 1 4 0 6 F 1 9 5 0 E 8 AC036JN4DCH 0 1 4 0 6 F 1 9 5 4 3 9 AC042JN4DCH 0 1 4 0 6 F 1 9 5 4 4 A AC048JN4DCH 0 1 4 0 6 F 1 9 5 4 5 B Model SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21 SEG22 SEG23 SEG24 2 7 3 4 3 B 3 7 0 0 0 5 Remocon display AC018JN4DCH AC024JN4DCH 2 7 4 7 5 0 3 7 0 0 0 5 AC030JN4DCH 2 7 5 A 6 4 3 7 0 0 4 5 AC036JN4DCH 2 7 6 4 7 0 3 7 0 0 4 5 AC042JN4DCH 2 7 7 D 8 C 3 7 0 0 4 5 AC048JN4DCH 2 7 8 C A 0 3 7 0 0 4 5 Samsung Electronics 4-9 Troubleshooting 4-2 Items to check before diagnostics 4-2-1 Test run mode and View mode 䒲 Display Option Key KEY Key Operation 7-segment Display Press once: Heating test run BLANK BLANK Press twice: Defrost test run BLANK BLANK K2 Press once: Cooling test run BLANK BLANK K3 Reset K4 View mode K1 Refer to View mode display 7-segment display 䒲 View mode display ఐPress the K4 switch to view the information on the system status as follows: No. of Press SEG1 SEG2 SEG3 SEG4 Unit Order frequency 1 Three digits Two digits One digit Hz 2 Current frequency 2 Three digits Two digits One digit Hz 3 Number of indoor units 3 Three digits Two digits One digit Unit 1 Display content 4 Out sensor 4 +/- Two digits One digit ఁ 5 Discharge sensor 5 Three digits Two digits One digit ఁ 6 Eva-Mid sensor 6 +/- Two digits One digit ఁ 7 Cond sensor 7 +/- Two digits One digit ఁ 8 Current 8 Two digits One digit First decimal ఁ 9 Fan RPM 9 Four digits Three digits Two digits rpm 10 Target discharge temperature A Three digits Two digits One digit ఁ 11 EEV B Three digits Two digits One digit step 12 Total indoor unit capacity C Two digits One digit Protection control 0: no protection control 1: freezing 2: non-stop defrosting 3: overload 4: discharge 5: under-current Two digits - First decimal kW Frequency state 0: Normal 1: Hold 2: Down 3: Up_limit 4: Down_limit - One digit - - 13 Protection control D 14 15 Heatproof plate temperature S/W check E F Ver.1( Long Press once) Main MICOM version 0: Cooling 1: Heating Three digits Year (Hex) Month (Hex) Date (Two digits) Date (One digit) Ver.2( Short press once after Ver.1) Inverter MICOM version Year (Hex) Month (Hex) Date (Two digits) Date (One digit) Ver.3( Short press once after Ver.2) E2P version Year (Hex) Month (Hex) Date (Two digits) Date (One digit) ※ Press the K4 button long (Main MICOM version) ĺ Press once more shortly ĺ Press shortly one more time (E2P version) 4-10 Samsung Electronics Troubleshooting Test run mode and view mode (Continued) 䭊 DIP Switch Options ON OFF K5 Set an auto address. Set a manual address. K6 Snowdrift prevention control not used. Snowdrift prevention control used. K7 K8 K9 Samsung Electronics K7 K8 ON ON Silent control not used ON OFF Silent control used Step_1 OFF ON Silent control used Step_2 OFF OFF Silent control used Step_3 Auto silent mode Manual silent mode 4-11 Troubleshooting &DP.PEF<1PXFS4BWJOH.PEF> Eco mode lamp: RED Display Eco Mode Lamp Mode Eco Mode Eco Mode Exit 4-12 Segment 1 Segment 2 Segment 3 Segment 4 RED BLANK BLANK BLANK BLANK On Press K3 to go out from the eco mode. At the driving signal or test run (cooling/heating) of the user, the mode is released. Off Samsung Electronics Troubleshooting 4-2-3 Four directions cassette type Product operation with error Error Mode Cause Operation Defrost Timer Measures Filter Outdoor Outdoor Indoor Diagnosis heat heat heat method exchanger exchanger exchanger compressor fan fan operation- operation- operationoff off off - t$IFDLJOEPPSUFNQFSBUVSF sensor connection. t$IFDLJOEPPSUFNQFSBUVSF sensor’s resistance value to see if it’s short/open. operation- operation- operationoff off off - X Error of heat exchanger IN/OUT sensor in the indoor unit (Open/Short) t$IFDL&7"*/065TFOTPS connection. t$IFDL&7"*/065TFOTPST resistance value to see if it’s short/open. operation- operation- operationoff off off - X Error of fan motor in the indoor unit t$IFDLUIFDPOOFDUJPOPG motor connector t$IFDLUIFTQFFEPGUIFNPUPS fan operation- operation- operationoff off off - X Error of the outdoor temperature sensor Error of the condensor temperature sensor Error of the discharge temperature sensor t$IFDLJOEPPSUFNQFSBUVSF sensor connection. t$IFDLJOEPPSUFNQFSBUVSF sensor’s resistance value to see if it’s short/open. operation- operation- operationoff off off - X No communication for 2 minutes between indoor and outdoor unit (communication error for more than 2 minutes) t$IFDLDPOOFDUJPOCFUXFFO indoor and outdoor heat exchangers’ communication cables operation- operation- operationoff off off - X Error of outdoor unit t$IFDLFSSPSPDDVSSFEXJUI outdoor heat exchanger. t5&3.*/"-#MPDLUIFSNBM FUSE error.(OPEN) operation- operation- operationoff off off - X Detection of the float switch t$IFDLGMPBUTXJUDI connection. t$IFDLXIFUIFSUIFESBJOIBT been filled with water. operation- operation- operationoff off off - EEPROM error EEPROM option error t$IFDLJGUIFSFJTEBNBHFXJUI EEPROM component. t$IFDLUIFJOEPPSNPEFMUP set the options. t*OTQFDUJPOGPSNBUDI between indoor and outdoor machine models operation- operation- operationoff off off - Outdoor valve clogging error. t)JHIQSFTTVSFDIFDLWBMWF clogging. operation- operation- operationoff off off - X X X X X X X X X X X X Power reset X Error of room temperature sensor in the indoor unit (Open/Short) - : On Samsung Electronics : Blink X : Off 4-13 Troubleshooting 4-2-4 Wired remote controller - If an error occurs, ( ) icon will be displayed on the wired remote controller. - Press the Test button to see the error code. &SSPSNPEF Contents Product operation in error condition Outdoor unit/ Compressor/Indoor unit &SSPSUZQF Indoor unit communication error Check the communication cable of indoor unit. Check the DC output voltage at the communication terminal. Operation Off Communication error Duplicated address setting error Check address setting of Indoor units. Operation Off Communication error No response error address from indoor unit Check indoor unit's quantity setting in outdoor unit. Check electriacl connection and setting. Operation Off Communication error Indoor temperature sensor (open/short error) Check indoor unit room temperature sensor. Check indoor unit PCB connector CN41. (White) Operation Off Indoor sensor error Indoor unit Eva In sensor (Open/Short) Check indoor unit pipe sensor. Check indoor PCB connector CN41.(White) Operation Off Indoor sensor error Indoor floating switch secondary detection Check indoor unit float sensor. Check indoor PCB connector CN5. (black) Operation Off Self diagnostic error Indoor/outdoor communication error (1 min) Check the communication connection between indoor and outdoor units. Check the power line and communication cable connection status Operation Off Communication error Communication error between indoor/outdoor INVlMAIN MICOM (1 min) Check MAIN MICOM . Check INVERTER MICOM. - Communication error Check sensor connection status. Check sensor location. Check sensor resistance. Check sensor connection status. Check sensor location. Check sensor resistance. Check sensor connection status. Check sensor location. Check sensor resistance. Operation Off Outdoor sensor error Operation Off Outdoor sensor error Operation Off Outdoor sensor error Detection of Indoor Freezing (when Comp. Stops) Check whether the indoor unit air intake is blocked. Check the operation of the indoor fan. Operation Off Protection of Outdoor Overload (when Comp. Stops) Check sensor connection status. Check sensor location. Check sensor resistance. Operation Off Emission temperature excessively high No error. (DISCHARGE temperature control) High pressure blockage error (Refrigerant completely Leakage error) Check whether the outdoor unit service valve is open. Check the connection of the pipes. Check the operation of the EEV. Check for refrigerant leakage. (Completely leakage). Operation Off Self diagnostic error Heating operation blocked Check the operation setting state. Check temperature sensor. Operation Off Self diagnostic error Cooling operation blocked Check the operation setting state . Check temperature senso. Operation Off Self diagnostic error Operation Off Self diagnostic error Outdoor temperature sensor error COND temperature sensor error [Inverter] Emission temperature sensor error Outdoor fan 1 error [Inverter] Compressor startup error [Inverter] Total current error/ PFC over current error 4-14 .FBTVSF Check input power connection status. Check the connection status between the motor and outdoor unit PCB. Check indoor/outdoor fuse. Check the compressor connection status. Check the resistance between difference phases of the compressor. Check the input power Check the coolant charging status Check the normal operation of outdoor fan - Operation Off Operation Off Outdoor unit protection control error Outdoor unit protection control error Outdoor unit protection control error Outdoor unit protection control error Outdoor unit protection control error Samsung Electronics Troubleshooting Wired remote controller (cont.) Product operation in error condition &SSPSNPEF Contents .FBTVSF OLP Overheat and Comp. Stop Reconfirm the opening of the service valve. Check for leaks from the connection part of the pipe and product or from the pipe joint. Change the outdoor unit location and direction. Refill the coolant after checking the leaking part. Reinstall the outdoor unit set. Operation Off Outdoor unit protection control error [Inverter] IPM over current error Check coolant charging Check the compressor connection status and normal operation Check the obstacles around the indoor and outdoor units Check whether the outdoor unit service valve is open Check whether the indoor/outdoor installation pipe/ wiring are correct Operation Off Outdoor unit protection control error Check the compressor connection status Check the resistance between difference phases of the compressor Operation Off Outdoor unit protection control error Restart in 3 minutes Outdoor unit protection control error Compressor V limit error Outdoor unit/ Compressor/Indoor unit &SSPSUZQF DC LINK over/low voltage error Check input power Check AC power connection [Inverter] Compressor rotation error Check the compressor connection status Check the resistance between difference phases of the compressor Operation Off Outdoor unit protection control error [Inverter] Current sensor error Check EEPROM DATA Check the normal operation of PCB Operation Off Outdoor unit protection control error [Inverter] DC LINK voltage sensor error Check the input power connection Check the status of RY21 and R200 in the INVERTER PCB Operation Off Outdoor unit protection control error EEPROM Read/Write error - Operation Off Outdoor unit protection control error Check EEPROM DATA Check the normal operation of PCB Operation Off Outdoor unit protection control error Check the input power status Operation Off Outdoor unit protection control error Check the compressor connection status Check the resistance between difference phases of the compressor Operation Off Outdoor unit protection control error Check the input power connection status Check the connection status of the motor and the outdoor unit PCB Check the indoor/outdoor unit fuse Operation Off Self diagnostic error Change the location of the outdoor unit if the temperature is abnormally high when the heatproof plate is checked. Reconnect the screws. Replace the outdoor unit fan. Replace the PBA of the outdoor unit. Operation Off Outdoor unit protection control error Check the coolant charging status Check the indoor EVA sensor Check if the outdoor unit service value is open Check that the indoor/outdoor installation pipe/wiring are correct Operation Off Self diagnostic error [Inverter] OTP error AC ZERO CROSSING SIGNAL OUT error Compressor LOCK error Outdoor fan 2 error IPM Overheat Error for Outdoor Unit Inverter Comp. Gas leak error Samsung Electronics 4-15 Troubleshooting Wired remote controller (cont.) Product operation in error condition &SSPSNPEF Contents Capacities not matched 4-16 .FBTVSF Check the option code of the indoor unit Outdoor unit/ Compressor/Indoor unit &SSPSUZQF Operation Off Outdoor unit protection control error Communication error between the indoor unit and wired remote controller Check the connection wire between the indoor unit and the wired remote controller Normal operation Wired remote controller error Communication error between the Master and Slave wired remote controllers Check the option switch for defining the Master and Slave (only one Master and one Slave can exist) Normal operation Wired remote controller error COM1/COM2 cross installation error Check that wired remote controller is connected to the COM2 terminal of the indoor unit Normal operation Wired remote controller error Wired remote controller COM2 option setting error Check that Com1, Com2 setting DIP switch is set to Com2 Normal operation Wired remote controller error Samsung Electronics Troubleshooting 4-3 Troubleshooting by symptoms 4-3-1 Indoor temperature sensor (open/short) Indoor unit display X (Operation) (Defrost) X (Timer) X (Filter) In case of open or short circuit of indoor temperature sensor Symptom Short or leakage of the corresponding sensor Failure Is indoor temperature sensor disconnected from the connector in PCB? No Yes Restart the system after connecting to the PCB connector Remove the indoor temperature sensor connector from the PCB and measure the resistance between two terminals <Temperature sensor resistance value> Current Resistance temperature (kΩ) (°C) In this case, is the resistance value out of range in the temperature table on the right? No Restart the system after replacing the PCB Samsung Electronics Yes Indoor temperature sensor failure (replace) 40 5.800 35 6.900 30 8.300 25 10.00 20 12.10 15 14.70 10 18.00 5 22.00 0 28.30 -5 33.90 -10 42.30 4-17 Troubleshooting 4-3-2 Indoor heat exchanger temperature sensor (open/short) Indoor unit display (Operation) (Defrost) X (Timer) X (Filter) Short or open circuit of indoor heat exchanger temperature sensor Symptom Short or open circuit in the corresponding sensor Failure Is the indoor heat exchanger temperature sensor connector disconnected from the PCB? No Yes Restart the system after connecting the connector to PCB Remove the indoor heat exchanger temperature sensor connector from the PCB and measure the resistance between two terminals <Temperature sensor resistance value> Current Resistance temperature (kΩ) (°C) In this case, is the resistance value out of range in the temperature table on the right? No Restart the system after replacing the PCB 4-18 Yes Failure of the indoor heat exchanger temperature sensor (replace) 40 5.800 35 6.900 30 8.300 25 10.00 20 12.10 15 14.70 10 18.00 5 22.00 0 28.30 -5 33.90 -10 42.30 Samsung Electronics Troubleshooting *OEPPS'"/FSSPS Indoor unit display X (Operation) X (Defrost) (Timer) X (Filter) Indoor unit fan does not run /Runs at excessive high speed and stops. Symptom . Motor connector break away . Indoor unit FAN does not run : Defective motor or PBA Failure During operation or Operation at the beginning : E154 is displayed. Is the motor connector(CN73) disconnected from the PCB? Yes Connect the connector to PCB No Yes Check the normal operation. Does the motor rotates when operating? Ex) Depending on FAN RPM, voltage of DC 0V~DC 6V is output. Is the RPM of motor less than 120? No Yes 1 ↓ 2 3 4 ↓ 5 6 Motor ᐯ׳ᐱ : Is voltage of DC 0V~DC 6V displayed? No Check the motor and replace it. Samsung Electronics Check the PCB and replace it 4-19 Troubleshooting 4-3-4 Communication error after finishing Tracking Indoor unit display X (Operation) (Defrost) (Timer) X (Filter) Communication error between the indoor and outdoor unit for two minutes Symptom Communication error between the indoor unit and outdoor unit Failure No Is there a response from the indoor PCB? (LED01 (RED) is not ON) Check the communication cable and replace the indoor unit PCB LED01 Yes Remove the communication cable connecting the outdoor unit to indoor unit, and measure the signal on LINE 2 of the outdoor unit with a scope In this case, is the voltage waveform between the lines square wave with amplitude over ±0.7V as shown in the following picture? No Check the communication cable in the outdoor unit PCB and replace the PCB Yes Reconnect the cable connecting the outdoor unit to the indoor unit and restart the unit. If the communication still doesn’t work, replace the indoor unit PCB. Good Bad +0.7V -0.7V 4-20 Samsung Electronics Troubleshooting 4-3-5 Indoor unit float sensor error Indoor unit display X (Operation) X (Defrost) (Timer) (Filter) The indoor unit floating sensor is open and that state is maintained for more than one minute Symptom Increase in the drain pan water level due to failure of the indoor unit drain pump, or float sensor failure Failure Error occurs Remove the floating sensor connector connected to the indoor unit PCB and the resistance measured between the two terminals. Is the resistance ∞? (open circuit) No Reassemble the floating sensor connector and reset the outdoor unit power. (Indoor unit power reset is required) Yes Same error occurs again No Is the water level in the drain pan high? Yes Yes No Replace the indoor unit PCB Reset the indoor unit power and check the operation of the drain pump. (it vibrates when operating) Normal operation Does drain pump operate when compressor operates? No Drain pump PCB Is the terminal voltage around AC 220V? Yes Is the water level in drain pan decreasing? Yes Replace the floating sensor when it fails and reset the indoor unit power No Yes No Replace the drain pump Replace the indoor unit PCB Normal operation Replace the drain pump Samsung Electronics t 'MPBUTFOTPSFSSPSJTDMFBSFEPOMZ when the indoor power is reset 4-21 Troubleshooting &&130.DJSDVJUGBJMVSF Indoor unit display Symptom Failure (Operation) (Defrost) (Timer) X (Filter) EEPROM circuit failure EEPROM component failure, EEPROM circuit parts missing/damaged/soldering failure Power on. E162 occurs. Are EEPROM SUM PBA correctly assembled? No Reassemble EEPROM PBA. Yes Is there a problem in soldering failure or short of between EEPROM PIN? No Remove short or soldering failure. Yes Replace EEPROM PBA. 4-22 Samsung Electronics Troubleshooting 5IFSNBM'VTF0QFO&SSPS Indoor unit display Symptom X (Operation) (Defrost) (Timer) (Filter) Thermal Fuse Open Error Check the connection of the CN140 wire. Check the connection of the terminal block. (Temperature rise by untightening a screw/ Termal Fuse open Failure E198 occurs. Is the CN140 connector of PCB between wire correctly connected? Yes Re-operation after the connector. No Measure both ends of connector connected the TERMINAL BLOCK. Paragraph (Short) Has the connector ends? No Replace the MAIN PBA. Samsung Electronics 4-23 Troubleshooting 8IFOUIFPVUEPPSVOJUQPXFSJTOPU0/o*OJUJBM%JBHOPTJTQIBTFQSPEVDUT 1. Test Item 1) Check the power supply of the outdoor unit. 2) Check the whole connection part of the power supply. 3) Check the power on the indoor unit. 4) Check the connection of the power supply of the terminal block. 5) Check the connection of the power supply between the Main׳EMI PBA of the outdoor unit. 6) Connect the power supply. (Never forget to turn off the power of the terminal box). 7) Check the power supply parts. (Check after turning off the power of the terminal box!) 8) Check everything is normal after separating the fan motor connector and resetting the power. (Separate the connector after turning off the power of the terminal box! When detaching and attaching the connector during power supply, the motor can be damaged.) ∙ 7-segment off. ∙ Conduct the following test if the mode is not eco mode (power saving mode): 2. Check procedure 30 seconds after turning off the main power switch (breaker or power socket), turn on the power. Check the power supply of the outdoor unit. 1. Is the line voltage 380 Vac? (Yes) L1(R)׳L2(S), L2(S)׳L3(T), L1(R) ׳L3(T) 2. Is the phase voltage to the neutral line 220 Vac? (Yes) L1(R)/L2(S)/L3(T)׳N No Check all power supply connections. 1. Check the power of the terminal box, 3-phase electric power, and wire assembling. 2. If the connection is made in the power lines (extension of the power line), check whether the lines are firmly connected. 3. Check the circuit breaker due to over-current, or leakage. Check whether several units are connected to one breaker. Yes Check the power to the indoor unit. 1. Is the line voltage 220 Vac? (Yes) 1(L)׳2(N) No Check the connection of the power line of the terminal block. 1. Check wires are correctly connected by referring to the electrical circuit. Yes Check the connection of the power supply between Main׳EMI PBA. 1. Is there a fault in the connection of the power supply to Main PBA and EMI PBA? No Connect the power line (First turn off the power of the terminal box!) 1. Connect the power supply. 2. Turn on the terminal box and check whether normal power is supplied to the outdoor unit. Yes Continued 4-24 Samsung Electronics Troubleshooting 8IFOUIFPVUEPPSVOJUQPXFSJTOPU0/o*OJUJBM%JBHOPTJTQIBTFQSPEVDUT(Continued) Continued Check the power parts. (Switch off power to the terminal box before inspection!) 1. Is there a fault with a fuse?? (Short-Normal, Open-Fault) 2. When the bridge diode is measured with +, (output voltage), does the voltage exceed 290 Vdc? 3. Is the power supply voltage 12V? 4. Is there a fault with a fuse of EMI PBA? (Short-Normal, Open-Fault) No Outdoor main PBA checking part After replacing the main PBA and resetting the power, check everything is normal. Outdoor EMI PBA checking part Fuse 12V power Bridge Diode EMI PBA Fuse Yes Fuse Fan Motor Connector After separating and resetting the power, check everything is normal. (Separate the connector after turning off the power of the terminal box! When detaching and attaching the connector during power supply, the motor can be damaged.)͑ ͑ױIf it is normal, replace the fan motor. No Connect the power supply. (Switch off power to the terminal box!) 1. Connect the power supply. 2. Check whether the power of the outdoor unit is supplied by powering on the terminal box. Outdoor inverter PBA checking part Fan Motor Connector Samsung Electronics 4-25 Troubleshooting 8IFOUIFPVUEPPSVOJUQPXFSJTOPU0/o*OJUJBM%JBHOPTJT4JOHMFQIBTFQSPEVDU 1. Test Item 1) Check the power supply to the outdoor unit. 2) Check the whole connection part of the power supply. 3) Check the power to the indoor unit. 4) Check the connection of the power supply to the terminal block 5) Check the connection of the power supply between the Main׳EMI PBA of the outdoor unit ∙ 7-segment off. (RC072DHXB6 excluded). ∙ Conduct the following test if the mode 6) Connect the power supply. (Never forget to turn off the power of the terminal box). is not eco mode (power saving mode): 7) Check the power supply parts. (Check after turning off the power to the terminal box!) 8) Check everything is normal after separating the fan motor connector and resetting the power. (Separate the connector after turning off the power to the terminal box! When detaching and attaching the connector during power supply, the motor can be damaged.) 2. Check procedure 30 seconds after turning off the main power switch (breaker or power socket), turn on the power. Check the whole connection part of the power supply. 1. Check the power of the terminal box, 3-phase electric power, and wire assembling. Check the power supply of the outdoor unit. 1. Is the line voltage 220 Vac? (Yes) L׳N No 2. If the connection is made in the power lines (extension of the power line), check whether the lines are firmly connected. 3. Check the circuit breaker due to over-current, or leakage. Check whether several units are connected to one breaker. Yes RC090/100/125/140/1456HXE6, RC100DHXB6 Check the power to the indoor unit. 1. Is the line voltage 220 Vac? (Yes) 1(L)׳2(N) Yes Check the connection of the power supply between Main׳EMI PBA. 1. Is there a fault in the connection of the power supply to Main PBA and EMI PBA? RC072DHXB6 No RC090/100/125/140/1456HXE6, RC100DHXB6 No Check the connection of the power supply to the terminal block 1. Check wires are correctly connected by referring to the electrical circuit. RC072DHXB6 Connect the power supply. (Power off the terminal box!) 1. Connect the power supply. 2. Check whether the power of the outdoor unit is supplied by powering on the terminal box. Yes RC072DHXB6 Series ignored Continued 4-26 Samsung Electronics Troubleshooting 8IFOUIFPVUEPPSVOJUQPXFSJTOPU0/o*OJUJBM%JBHOPTJT4JOHMFQIBTFQSPEVDU (Continued) Continued Check the power parts. (Switch off power to the terminal box before inspection!) 1. Is there a fault with a fuse?? (Short-Normal, Open-Fault) 2. When the bridge diode is measured with +, (output voltage), does the voltage exceed 290 Vdc? 3. Is the power supply voltage 12V? 4. Is there a fault with a fuse of EMI PBA? (Short-Normal, Open-Fault) No After replacing the main PBA and resetting the power, check everything is normal. Outdoor EMI PBA checking part Outdoor main PBA checking part EMI PBA Fuse Fuse 12V power Bridge Diode Fuse Yes Indoor control PBA checking part Display PBA checking part Bridge Diode (back) 12V power Front Fuse [RC072DHXB6] Fan Motor Connector After separating and resetting the power, check everything is normal. (Separate the connector after turning off the power to the terminal box! When detaching and attaching the connector during power supply, the motor can be damaged.) ױIf it is normal, replace the fan motor. No Outdoor inverter PBA checking part Connect the power supply. (Switch off power to the terminal box!) 1. Connect the power supply. 2. Check whether the power of the outdoor unit is supplied by powering on the terminal box. Indoor control PBA checking part Fan Motor Connector [RC090/100/125/140/1456HXE6, RC100DHXB6] Samsung Electronics [RC072DHXB6] 4-27 Troubleshooting *OEPPSPVUEPPSDPNNVOJDBUJPOFSSPSNJO &SSPS$PEF& 1. Test Item 1) Check the communication and power connection. 2) Check the communication connector connection. - RC072DHXB* : Outdoor Unit Inverter PBA CN301 - RC090/100/125/140/145*HX**, AC***FCA*** : Outdoor Unit Main PBA CN31 3) Check the communication circuit on the PBA. 2. Check procedure 30 seconds after power off, power on. No End the service. Does the communication error occur?? Check the communication and power connections. 1. Are the communication connections correctly assembled as F1: Red, and F2: Blue? 2. Is the communication between the indoor unit and the outdoor unit correctly connected? 3. Are the power connections (1(L), 2(N)) and the communication connections (F1, F2) correctly connected? 4. Are the power connections (1(L), 2(N)) correctly assembled? (Refer to the circuit diagram, and the power failure as explained above.) Yes No Are the power and communication correctly connected? Yes Check the connection of the communication connector (CN31) of the main PBA. [RC6666HXG6, RC145DHXH6, AC100FCA6GH Series] 1. Is the communication between the indoor unit and the outdoor unit correctly connected? 2. Are the power connections (1(L), 2(N)) and the communication connections (F1, F2) correctly connected? 3. Are the power connections (1(L), 2(N)) correctly assembled? (Refer to the circuit diagram, and the power failure as explained above.) No Yes Fault checking part Continued 4-28 No Communication IC [RC072DHXB6] Reconnect the communication connector. [RC090/100/125/140/1456HXVV, AC666FCA666] Check the communication circuit of the main PBA of the outdoor unit. 1. Is there a problem in communication IC? 2. Is there a fault in TVS-Diode? Yes [RC090/100/125/1406HXE6, RC1006HXB6, AC666FCA*EH] [RC072DHXB6] Replace the main PBA of the outdoor unit. Communication IC TVS-Diode TVS-Diode [RC090/100/125/140/1456HX66, AC666FCA666] [RC072DHXB6] Samsung Electronics Troubleshooting Indoor/outdoor communication error (1 min.) (&SSPS$PEF&) (Continued) Continued Yes Check the communication circuit of the main PBA of the outdoor unit. 1. Is there a problem in communication IC? 2. Is there a fault in TVS-Diode? Measuring Part Communication IC Measuring Part (Circuit Diagram) Example of Measuring Communication IC Example of Measuring TVS-Diode Communication B (#7) Communication A (#6) Location Measuring Point #5-GND, #6- Communication A, #7Communication B, #8-Vcc #6 - #5 #7 - #5 #8 - #5 Steady-state Measuring Value COM 1(RED) 0.9kΩ ~ 1.2kΩ 0.9kΩ ~ 1.2kΩ 4.7Vdc ~ 5.3Vdc TVS-Diode Measuring Both ends of diode Steady-state Measuring Value 1kΩ or above Communication IC Measuring (Port) Samsung Electronics Remark Measuring after separating the communication connection 4-29 Troubleshooting $PNNVOJDBUJPOFSSPSCFUXFFOPVUEPPSVOJU*/7׳."*/.*$0.NJO &SSPS$PEF& 1. Test Item 1) Is the power of the outdoor unit inverter PBA on? 2) Check the power connection and fuse. 3) Is there a problem in the communication connections between the outdoor unit inverter (CN31) and main PBA (CN39)? (RC072DHXB6 excluded) 4) Check the communication connections. 2. Check procedure 30 seconds after power off, power on. No Does the communication error occur?? Yes (In case of RC072DHXB6 excluded, replace the PBA, After resetting the power, reconfirm and then close.) Add next to Yes No Is the power of the inverter PBA on? [Check of LED of Inverter PBA] End the service. Check the power connection and fuse. 1. Is there a problem in the power connection between main PBA and the EMI PBA of the outdoor unit? 2. Is there a problem in power connection between the inverter and the EMI PBA of the outdoor unit? 3. Is the fuse (FUSE100) of the inverter PBA of the outdoor unit normal? (Short-Normal, Open-Fault, limited to RC6666HXG6, RC145DHXH6, AC100FCA6GH) [RC6666HXG6, RC145DHXH6, AC100FCA6GH Confirmation Matters] 1 2 2 3 Yes [RC666HXE6, RC100DHXB6, AC666FCA6EH Confirmation Matters] Is there a problem in the connections of communications between the outdoor unit inverter (CN31) and main PBA (CN39)? No Check the communication connections. [RC6666HXG6, RC145DHXH6, AC100FCA6GH Confirmation Matters] 1 Yes Replace the outdoor unit inverter or main PBA. 1. If E203 Error to 7-segment of the main PBA of the outdoor unit is displayed, replace the inverter PBA and then the main PBA of the outdoor unit is normal. 2. If Red – ON, Green – OFF, and YELLOW – Blink are displayed in the LED display of the outdoor unit inverter, and there is no indication in 7-segment of the main PBA of the outdoor unit, replace the main PBA ױThe outdoor unit inverter PBA is normal. Inverter PBA connecting part (CN31) 2 Main PBA connecting part (CN39) [RC6666HXE6, RC100DHXB6, AC666FCA6EH Confirmation Matters] Inverter PBA connecting part (CN31) Main PBA connecting part (CN39) [Main PBA 7-segment confirming part (Common)] 4-30 [RC6666HXG6, RC145DHXH6, AC100FCA6GH Inverter PBA LED confirming part ] [RC6666HX6, RC100DHXB6, AC666FCA6EH Inverter PBA LED confirming part] Samsung Electronics Troubleshooting &YUFSOBM4FOTPS&SSPS&SSPS$PEF&&&& 1. Test Item 1) Check the connection of the temperature sensor connector. 2) Check the resistance value of the temperature sensor. Error Code E221 E231 E251 E320 Description Error of the temperature sensor of the outdoor unit Error of the COND. sensor of the outdoor unit Error of the discharge sensor of the outdoor unit Error of the OLP sensor of the outdoor unit 2. Check procedure Power OFF Is the temperature sensor connector connected? Is the temperature sensor connector reconnected? No Check the connection of CN43. Check the connection of CN501 and CN502. Yes [RC090/100/125/140/14566666, AC666FCA666] Is the temperature sensor-measuring resistance similar to the table on the left? [RC072DHXB6] Replace the temperature sensor, ױ Power ON. ױ After confirming the state is normal, end the service. No Discharge sensor: 200kΩ at 25°C Outdoor unit temperature sensor: 10kΩ at 25°C OLP sensor: 200kΩ at 25ఁ Discharge sensor: 200kΩ at 25ఁ COND. sensor: 10kΩ at 25ఁ Outdoor unit temperature sensor: 10kΩ at 25ఁ COND. sensor: 10kΩ at 25°C OLP sensor: 200kΩ at 25°C [RC090/100/125/140/14566666, AC666FCA666] [RC072DHXB6] (Example) COND. sensor/outdoor unit temperature sensor measuring resistance value by temperature: E231, E221 Current temperature (°C) 70 60 50 40 30 Yes Resistance (KΩ) 4 5 6 7 8 Current temperature (°C) 20 10 0 -10 Resistance (KΩ) e.g.) Room temperature: 26ఁ - Resistance: 10.28 KΩ 10 20 30 40 (Example) OLP sensor/discharge temperature sensor measuring resistance value by temperature: E320, E251. Current temperature Resistance (KΩ) (°C) 80 40 70 50 60 60 50 90 40 110 Does the same error occur again after power is on? No Current temperature (°C) 30 20 10 0 Resistance (KΩ) e.g.) Room temperature: 21ఁ͑ - Resistance: 205.4 KΩ 180 220 320 550 After confirming the state is normal, end the service. Yes Replace the outdoor unit PBA. ױ Power is on. ױAfter confirming the state is normal, end the service. Samsung Electronics 4-31 Troubleshooting 0VUEPPS6OJU'BO&SSPS &SSPS$PEF&& 1. Test Item 1) Check the connection of fan connectors (CN90, CN91). [In case of RC072DHXB6, CN901] 2) Check the voltage of the fan motor connector in the inverter PBA of the outdoor unit. 3) Check the power supply of the inverter PBA of the outdoor unit. 4) Check the single fan motor. (Do not forget to separate the motor connector 30 seconds after power off!) 2. Check procedure Check after power OFF! Check the connection of the fan connectors (CN90, CN91 or CN901). 1. Is the outdoor fan connector correctly connected? 2. Are the wires of the external fan connector correctly connected? No Connect the fan corrector (CN90, CN91 or CN901) correctly. ױPower is on. ױAfter confirming the state is normal, end the service. Yes Connect the connections of the outdoor unit which has two outdoor fans. Check the voltage of the fan connector to the inverter PBA of the outdoor unit. ױAfter power is ON, check the voltage between connector pins. 1. Is the DC_Link voltage correct? (Normal: 280Vdc ≤ DC_Link voltage ≤ 360Vdc) 2. Is the fan control voltage correct? (Normal: 14Vdc ≤ FAN control voltage ≤ 16Vdc) 3. Is the fan command voltage? (Normal: 2Vdc ≤ FAN command voltage ≤ 5Vdc) Connect the connections of the outdoor unit which has one outdoor fan. [RC090/100/125/140/14566666 AC666FCA666] No Check the power supply of the inverter PBA of the outdoor unit. 1. Check by referring to When the outdoor unit power is not ON – Initial Diagnosis.͑ ױCheck everything is normal after replacing the PBA at the fault in the inverter PBA.͑ ױEnd the service. #1-#3 DC_Link Voltage (between DC_link and GND) #4-#3 DC_Link voltage (between DC15V and GND) #5-#3 FAN command voltage (between fan control and GND) Yes Measuring Part Check the single fan motor. (30 seconds after power is off, 1. Are the resistance values between pins of the fan motor connector similar to those in the following table? [RC072DHXB6] No Motor Connector 280Vdc ~ 360Vdc 14Vdc ~ 16Vdc 2Vdc ~ 5Vdc Diagnosing Part #5(YEL)-#3(BLK) resistance (between fan control and GND) #4(WHT)-#3(BLK) resistance (between DC15V and GND) #5(YEL)-#3(BLK) resistance (between fan control and GND) #6(BLU)-#3(BLK) resistance (between feedback and GND) Value of good product Open (infinite resistance) Approx. 1.0kΩ ~ 3kΩ Approx. 230kΩ ~ 280kΩ some MΩ or more or open (infinite resistance value) Yes After power is on, check everything is normal. ױEnd the service. ఐ At least 30 seconds after power is OFF, attach/detach the fan motor connector! ױThreatened to cause secondary damage to the motor and the PBA. ఐ Check the single inverter PBA or fan motor and only if there is a fault, replace! ఐ Do not replace the main PBA of the outdoor unit relating to the fault in the fan motor! ఐ If the error is indicated on 7-segment of the main PBA of the outdoor unit, the main PBA of the outdoor unit has no fault. ఐ In case of a control problem, it is possible to solve with S/W update. 4-32 Samsung Electronics Troubleshooting &SSPSPG$PNQSFTTPS4UBSUVQBOE3PUBUJPO &SSPS$PEF&& 1. Test Item 1) Check the power supply / Check the restart-up after power is reset. 2) Check the compressor and the state of the compressor wire assembling. 3) Check the fault of the single compressor wire. 2. Check procedure 30 seconds after power off, power on. Check power. / Check the restart-up after power is reset. 1. Is there any problem in input power? (Single-phase: 220Vac, 3-phase: 380Vac) 2. Does the error occur again after power rest? No End the service. Yes Check the compressor and the state of the compressor wire assembling. 1. Do the inter-phase resistance values of the compressor coincide? (U ׳V, U ׳W, V ׳W) 2. Are the wires on the compressor correctly connected? (Non-connection, wrong connection) 3. Is there abnormal noise in the rotation of the compressor? No 1. Compressor replacement: If the inter-phase resistance values of the compressor are different. ױPower is on.͑͑ױCheck the normal startup.͑͑ױEnd the service. 2. Wire reassembling: If there is a fault in the connection of the wires of the compressor ͑͑ױPower is on.͑͑ױCheck the normal startup. ͑ ͑ױEnd the service. 3. Compressor replacement: Serious abnormal noise (Metallic scraping or grinding noise), serious vibration Yes s the resistance between the compressor body and the chassis Mega Ω? No Replace the compressor. Yes Continued Samsung Electronics 4-33 Troubleshooting &SSPSPG$PNQSFTTPS4UBSUVQBOE3PUBUJPO &SSPS$PEF&& (Continued) Continued Yes 1. Are the wires of the compressor correctly assembled in colors: U: RED, V: BLU, and W: YEL? ױCheck for disconnections of PBA and COMP. 2. Is the terminal in the compressor wire housing firmly assembled? 3. Is there any fault of part of the compressor wires in deviation or secession? No Yes 1. Replace the compressor wire. ױPower is on. ױ Check normal startup. ױEnd the service. 2. Replace the compressor wire. ױPower is on. ױ Check normal startup. ױEnd the service. W V U W V : After replacing the inverter PBA of the outdoor unit, check normal startup. ױEnd the service. ఐ͑͑E461, E467 Error-related, EMI / outdoor unit Main / Indoor unit Main PBA do not replace! ĺ This error is related to the compressor and Inverter PBA. (Not related to the above PBA) ఐ͑Because it is an error regarding the inverter PBA, it is not related to the aforementioned PBA. ఐ͑Ensure that the service valve is open! ఐ͑͑While the service valve is closed and the COMP. starts, it is possible to cause a fault due to differential pressure. U [RC6666HXG6, RC6666HXH6, AC100FCA6GH] [RC090/100/125/140/14566666, AC666FCA666] V W W V U U PBA connecting connector COMP connecting connector [RC072DHXB6] 4-34 Samsung Electronics Troubleshooting &SSPSPGVOEFSDVSSFOUFSSPS1'$PWFSDVSSFOU &SSPS$PEF&& 1. Test Item 1) Check the power supply. / Check the re-startup after the power is reset. 2) Check the outdoor unit installation environment. ױCheck the disconnection of the wires regarding the inverter PBA of the outdoor unit and check the installation environment. 3) Check the indoor unit installation environment. 4) Check the opening of the service valve. Error Code E462 E484 Description Error of the outdoor unit under-current Error of the outdoor unit PFC over-current Model RC6666HX66, AC666FCA666 Limited to RC6666HXE6, RC6666HXB6, AC666FCA*EH 2. Check procedure 30 seconds after power off, power on. Has the outdoor unit been correctly installed? Yes No Check the outdoor unit installation environment. ױCheck everything is normal at re-start. ͑ױEnd the service. 1. Check for wire disconnection of the inverter PBA of the outdoor unit. 2. Remove the obstacles of the inlet of the outdoor unit and secure the space. 3. Remove the obstacles of the outlet of the outdoor unit and secure the space. [RC6666HXG6, RC6666HXH6, AC100FCA6GH: Checking wire disconnection] [RC090/100/125/1406HXE6, RC100DHXB6, AC666FCA6EH: Checking wire disconnection] [RC072DHXB6: Checking wire disconnection] Has the indoor unit been correctly installed? No Yes Has the service valve been completely open? No Check the indoor unit installation environment. ױCheck everything is normal at re-start. ͑ױEnd the service. 1. Remove the obstacles of the inlet and secure the space. 2. Remove the obstacles of the outlet and secure the space. Open the valve. Yes Does the compressor work correctly? No Replace the compressor. Yes After replacing the inverter PBA of the outdoor unit, check normal startup. ͑ױEnd the service. Samsung Electronics 4-35 Troubleshooting *1.0WFSDVSSFOU&SSPS &SSPS$PEF& 1. Test Item 1) Check the power supply. / Check the re-startup after the power is reset. 2) Check the outdoor unit installation environment. ױCheck the disconnection of the wires regarding the inverter PBA of the outdoor unit and check the installation environment. ױAt the site where several units were installed at the same time, check whether communication connections and pipes have been wrongly connected! 3) Check the indoor unit installation environment. 4) Check the opening of the service valve. 5) Check the compressor and the state of the compressor wire assembling. 6) Check for fault of the single compressor wire. 2. Check procedure 30 seconds after power off, power on. No Has the outdoor unit been correctly installed? Check the outdoor unit installation environment. ױCheck everything is normal at re-start͑͑͟ױEnd the service. 1. Check the wire disconnection of the inverter PBA of the outdoor unit. 2. Remove the obstacles of the suction pipes of the outdoor unit and secure the space. [RC6666HXG6, RC6666HXH6, AC100FCA6GH: Checking wire disconnection] [RC090/100/125/1406HXE6, RC100DHXB6, AC666FCA6EH: Checking wire disconnection] Yes [RC072DHXB6: Checking wire disconnection] Has the indoor unit been correctly installed? No Yes Have the pipes and wires of indoor and outdoor units been correctly installed? Check the indoor unit installation environment.͑ ױCheck everything is normal at re-start. ͑ױEnd the service. 1. Remove the obstacles of the inlet and secure the space. 2. Remove the obstacles of the outlet and secure the space. No Re-install correctly under the product specifications. Yes Continued ᐭ ᐮ ᐯ Pipe Wire 4-36 Poor installation Samsung Electronics Troubleshooting *1.0WFSDVSSFOU&SSPS &SSPS$PEF& (Continued) Continued Has the service valve been completely opened? No Are the connections of the compressor correctly connected with the compressor? No Open the valve. Check the state of the connection of the compressor. Yes Check the compressor. 1. Do the inter-phase resistance values of the compressor coincide? (U ׳V, U ׳W, V ׳W) 2. Are the wires on the compressor correctly connected? (Non-connection, wrong connection) 3. Is there abnormal noise in the rotation of the compressor? No 1. Compressor replacement: If the interphase resistance values of the compressor are different. ױPower is on. ױCheck the normal startup. ױEnd the service. 2. Wire reassembling: If there is a fault in the connection of the wires of the compressor ױPower is on. ױCheck the normal startup. ױEnd the service. 3. Compressor replacement: Serious abnormal noise (Metallic scraping or grinding noise), serious vibration Yes Is the resistance between the compressor body and the chassis Mega Ω? No Replace the compressor. Yes Are the position and measuring value of the temperature sensor normal? No After power is off, correct or replace the sensor position. Yes Continued Samsung Electronics 4-37 Troubleshooting *1.0WFSDVSSFOU&SSPS &SSPS$PEF& (Continued) Continued Yes Check the compressor wires. 1. Are the wires of the compressor correctly assembled in colors: U: RED, V: BLU, and W: YEL? ױCheck the disconnections of PBA and COMP. 2. Is the terminal in the compressor wire housing firmly assembled? 3. Is there a fault of part of the compressor wires in deviation or secession? No Yes Replace the PCB. 1. Replace the compressor wire. ͑ױPower is on. ͑ױCheck normal startup. ͑ױEnd the service. 2. Replace the compressor wire. ͑ױPower is on. ͑ױCheck normal startup. ͑ױEnd the service. 3. Replace the compressor wire. ױPower is on. ױCheck normal startup ױEnd the service. W V U W V U ఐ͑͑E464 Error-related, EMI / outdoor unit Main / Indoor unit Main PBA do not replace! ĺ This error is related to the compressor and Inverter PBA. (Not related to the above PBA) [RC6666HXG6, RC6666HXH6, AC100FCA6GH] W [RC090/100/125/140/1456HX66, AC666FCA666] V W V U U PBA connecting connector COMP connecting connector [RC072DHXB6 Series] 4-38 Samsung Electronics Troubleshooting %$-*/,0WFSDVSSFOUBOE-PXWPMUBHF&SSPS &SSPS$PEF& 1. Test Item 1) Check the power supply. / Check the re-startup after the power is reset. ͑ױIs there a fault in input power? ͑ױDoes the error occur again at operation after power is reset? 2) Check the connection of the power, and check whether the jointed power connection exists. 3) Check the reactor and its connecting wires. 4) Check the fuses of EMI PBA. 5) Check the terminal block and power terminal box and the wire assembly. 2. Check procedure Power OFF Is the power cable correctly connected? No Reconnect the power cable. [RC6666HXG6, RC145DHXH6, AC100FCA6GH Series Confirmation Matters] Yes [RC6666HXE6, RC100DHXB6, AC666FCA666Common: Fault in connection of the jointed power cable] Check the reactor and its connecting wires. 1. Is the wire between the reactor and the inverter PBA of the outdoor unit correctly connected? 2. Is there any fault such as scratch, or pressing of the reactor or broken or loosened terminal? No 1. Connect the Wire normally (Reactor and the outdoor unit Inverter PBA) ĺ Check the normal operation ĺ Shut down the service 2. Replace the reactor ĺ Check the normal operation ĺ Shut down the service [RC6666HXG6, RC145DHXH6, AC100FCA6GH Confirmation Matters] [RC090/100/125/1406HXE6, RC1006HXB6, AC666FCA6EH Confirmation Matters] Yes [RC072DHXB6 Confirmation Matters] Continued Samsung Electronics 4-39 Troubleshooting %$-*/,0WFSDVSSFOU-PX7PMUBHF&SSPS &SSPS$PEF& Continued Yes Is the fuse of the EMI PBA disconnected? Yes Replace the fuse. [RC6666HXG6, RC6666HXH6, AC100FCA6GH] [RC090/100/125/1406HXE6, RC1006HXB6, AC666FCA6EH] Yes (Short-Normal, Open-Fault) [RC072DHXB6] Check the terminal block and the power terminal box. 1. Is the screw of the terminal block firmly assembled? 2. Are the power cable of the power terminal box and the terminal firmly assembled? Yes 1. Connect the screws of the terminal block with the power cable. ױCheck normal startup. ױEnd the service. 2. Connect the terminal of the power terminal box and the power cable. ױCheck normal startup. ױEnd the service. No After replacing the inverter PBA of the outdoor unit, check normal startup. ױEnd the service. 4-40 Samsung Electronics Troubleshooting (BT-FBLBHF&SSPS&SSPS$PEF& 1. Test Item 1) Check the power supply. / Check the re-startup after the power is reset. ױIs there a fault in input power? ͑ױDoes the error occur again at operation after power is reset? 2) Check the compressor and the state of the compressor wire assembling. 3) Check the outdoor unit installation environment. ͑ױCheck for disconnection of the wires regarding the inverter PBA of the outdoor unit and check the installation environment. ͑ױAt the site where several units were installed at the same time, check whether communication connections and pipes have been wrongly connected! 2. Check procedure 30 seconds after power off, power on. Did the error occur? No End the service. Yes Check the compressor and the state of the compressor wire assembling. 1. Do the inter-phase resistance values of the compressor coincide? (U ׳V, U ׳W, V ׳W) 2. Are the wires on the compressor correctly connected? (Non-connection, wrong connection) 3. Is there abnormal noise in the rotation of the compressor? No 1. Compressor replacement: If the interphase resistance values of the compressor are different.͑ ױPower is on. ͑ ױCheck the normal startup. ͑ ױEnd the service. 2. Wire reassembling: If there is any fault in the connection of the wires of the compressor ͑ ױPower is on. ͑ ױCheck the normal startup. ͑ ױEnd the service. 3. Compressor replacement: Serious abnormal noise (Metallic scraping or grinding noise), serious vibration Yes Have the pipes and wires of indoor and outdoor units been correctly installed? Re-install correctly under the product specifications. No Yes ᐭ Continued Samsung Electronics Pipe ᐮ ᐯ Poor installation Wire 4-41 Troubleshooting (BT-FBLBHF&SSPS&SSPS$PEF& ) (Continued) Continued Yes Has the service valve been completely opened? No Open the valve. Yes Is the indoor EVA sensor correctly connected? No Re-connect the sensor connector. Yes Has the refrigerant been charged? No Charge the refrigerant. Yes Replace the inverter PCB. 4-42 Samsung Electronics Troubleshooting 1JQF#MPDLJOH&SSPS&SSPS$PEF& 1. Test Item 1) Check the open state of the outdoor unit service valve. 2) Check the connection of the pipe. 3) Check the operation of the EEV. 4) Check the refrigerant leakage. 5) Check the connection of the indoor unit PBA EVA sensor. 6) Check the fault in the indoor unit EVA sensor. 2. Check procedure If there occurs E422 error, reset the power and check in the following order. Check the opening of the outdoor unit service valve. No Check whether the pipe is empty and open all the service valves on the gas and liquid pipes. Yes Check the connection of the pipes (such as disconnection, bent, or cross-connection with other sets). No Change and connect the pipes immediately and empty the pipes and then open the service valves. Yes Check the EEV operation and the refrigerant leakage. No Check the replacement of the EEV (body/coil) and the refrigerant leaking part. After that, recharge. Yes Check the fault in the indoor unit EVA sensor and the connection state. Samsung Electronics No Check the temperature value through S-NET, etc. and then if there is a fault, replace and reconnect. 4-43 Troubleshooting 0UIFS 1. Current sensor error: Upload EEPROM to the main PBA of the outdoor unit. After checking for normal operation of PCB, replace the inverter PCB. 2. Compressor Vlimit error: E465 If the compressor is abnormally run, replace the compressor and then ensure that it works normally. ĺ If the compressor is normally run, check the assembling between the heatproof plate and the inverter PBA and then if there is no abnormality, replace the inverter PBA. 3. OTP error: E471 Upload EEPROM to the main PBA of the outdoor unit. 4. Capacity inconsistence error: E556 Check the model name between the outdoor and indoor unit and re-enter the option code to the indoor unit. 5. 3-phase power cable disconnection: E424 Check for disconnection of the 3-phase (open) power cable, and check the disconnected EMI PBA fuse. [RC6666HXH Series Confirmation Matters] 6. Outdoor unit freezing detection (at the stop of the compressor): E403 Outdoor overload protection control (at the stop of the compressor): E404 - Check whether the fan and the motor operate normally. - Check the operation of EEV. - Check the temperature sensor of the indoor unit heat exchanger. - Check the indoor unit inlet blocking. 7. Outdoor unit compressor discharging temperature protection control: E416 - Check for lack of refrigerant. - Check the blocking of the solenoid valve. - Check the malfunction of the exhaust temperature sensor. - Check EEV. 8. Error of impossibility to operate heating at outdoor temperature exceeding 30°C: E440 Error of impossibility to operate cooling at outdoor temperature of -5°C or under: E441 - It is not the error code in the product and it is a specification to protect the product by limiting the temperature scope of use. - Use by referring to the temperature scope of use on the product manual, etc. 9. OLP overheating and compressor stop: E463 - Check the opening of the sub-valve. - Check the amount of the cooling water. - Check OLP sensor. 10. Current sensor error: E468 - Check EEPROM data. - Check PCB operation. 11. IPM (IGBT Module) or PFCM temperature sensor error: E474 IPM overheat error for outdoor unit inverter compressor: E500 - Check whether IPM is correctly assembled on the heatproof plate. - Check whether the inlet is blocked. - If there is a defect, replace IPM. 4-44 Samsung Electronics 5. PCB Diagram and Parts List 5-1 Indoor Unit 5-1-1 MAIN PCB 16 22 Samsung Electronics 1 2 3 4 18 17 5 11 19 6 7 13 20 15 12 8 9 21 23 10 14 5-1 ① CN101-GND ② CN701-BLDC MOTOR ③ CN140-FUSE CHECK #1 : GND #1: DC310V #3 : GND #4 : DC15V #5 : FAN RPM #6 : RPM FEEDBACK #1: FUSE CHECK SIGNAL #2: GND ④ CN809-AUTOMATIC ELEVATING GRILLE #1 : DC12V #4 : REMOCON SIGNAL #5 : GND ⑤ CN501-DISPLAY #2: LED_0 #1: DC 12V #4: LED_2 #3: LED_1 #6: LED_4 #5: LED_3 #7: LED_5 #8: REMOCON OUTPUT SIGNAL #9: AUTO SWITCH #10: REMOCON INPUT SIGNAL #11: GND #13: GND ⑥ CN301-DOWNLOAD #12: DC5V ⑦ CN83-EXT CTRL ⑧ CN413: THERMISTOR ⑨ CN411- FLOAT SWITCH ⑩ CN103-DRAIN PUMP #1: GND #2: EXT-CTRL SIGNAL #1:EVA-IN THERMISTOR #1: F/S SIGNAL #2: GND #1: D/P POWER(DC12V) #2: GND ⑪ CN81-ERROR/COMP CHECK ⑫ CN201-EEPROM ⑬ CN311-2WIRED REMOCON ⑭ CN804-VENTILATOR #1: DC12V #2: ERROR SIGNAL OUTPUT(GND) #3: DC12V #4: COMP/OPER. SIGNAL OUTPUT(GND) #1: GND #3: DC5V #4: EEPROM_SELECT #5: EEPROM_SO #6: EEPROM_SI #7: EEPROM_CLK #1:DC12V #2:COM2_PCTRL_MICOM #3:COM2_VCHECK_A #4:COM2_VCHECK_B #5:COM2_MICOM_AD #6:DC5V #8:COM2_C #9:COM2_D #10:COM2_TXD #11:COM2_RXD #12:GND #1: DC12V #2: VENTILATOR SIGNAL OUTPUT (GND) ⑮ CN401-HUMAN SENSING SENSOR ⑯ CN412-INDOOR THERMISTOR ⑰ CN808-EEV #1:INDOOR THERMISTOR #2:GND (21) CN801-SPI #1 #4: EEV SIGNAL OUTPUT #5: DC12V #6:DC12V TB101-AC POWER #1: GND #1: POWER(L) #2: GND #2: POWER(N) #3: SPI SIGNAL OUTPUT(DC12V) 5-2 #2:GND #3 : EVA-OUT THERMISTOR #4 : GND #5 : DISCHARGE THERMISTOR #6 : GND #1: DC12V #2: HUMAN SENSING SENSOR COMM(TXD) #3: HUMAN SENSING SENSOR COMM(RXD) #4: GND ⑳ CN805-LOUVER1/2 ⑲ CN806-LOUVER3/4 #1:DC12V #1 : DC12V #1:DC12V #2 #5: LOUVER SIGNAL OUTPUT #2 #5: LOUVER SIGNAL OUTPUT #2 #5: LOUVER SIGNAL OUTPUT #6 : DC12V #7 #10: LOUVER SIGNAL OUTPUT ⑱ CN807-LOUVER5 TE04-COMMUNICATION #1: COM1(F1) #2: COM1(F2) #3: V1(DC12V) #4: V2(GND) #5: COM2(F3) #6: COM2(F4) Samsung Electronics PCB Diagram and Parts List 5-1-2 Panel PCB 1 ① CN01-DISPLAY #1 : DC12V #2 6 : LED Control Signal #7 : Not used #8 : Remocon Signal Out #9 : Not used #10 : Remocon Signal In #12 : Vcc #13 : Not used Samsung Electronics 5-3 PCB Diagram and Parts List 5-2 Outdoor Unit 5-2-1 Main PCB QAC018JXADCH 5 5-4 4 3 2 1 6 7 8 9 10 11 12 Samsung Electronics PCB Diagram and Parts List ① CN030 : 4WAY VALVE ② CN951 : SIGNAL TO SUB PCB ③ CN252 : THERMISTOR ④ CN851:S-NET Communication #1-#3 : AC220V #1 #28 : SIGNAL TO SUB PCB #1 #2 : OLP THERMISTOR #1 : DC12V #2 : RXD #3 : TXD #4 : GND ⑤ CN701 : EEV ⑥ CN302:Communication(COM1) ⑦ CN251 : THERMISTOR ⑧ CN201 : Downloader #1 #5 : EEV SIGNAL #1 : COM1(F1) #1 #2 : OUTDOOR THERMISTOR #1 #10 : Download #6 : DC12V #2 : COM2(F2) #3 #4 : DISCHARGE THERMISTOR #5 #6 : COND THERMISTOR ⑨ CN901 : BLDC MOTOR ⑩ CN551: Downloader ⑪ CN451 : COMP POWER ⑫ CN051 : Reactor #1: DV310V #1 #10 : Download #1 : COMP U-Phase #1 #2 : Reactor #3: GND #2 : COMP V-Phase #4: DC15V #3 : COMP W-Phase #5: FAN_PWM #6: FAN_Feedback Samsung Electronics 5-5 PCB Diagram and Parts List 5-2-2 SUB PCB QAC018JXADCH 1 2 ① CN12 : DC12V ② CN951 : SIGNAL TO MAIN PCB #1 : DC12V #1 #28 : SIGNAL TO MAIN PCB #2 : GND 5-6 Samsung Electronics PCB Diagram and Parts List 5-2-3 MAIN PCB QAC024JXADCH, AC030JXADCH, AC036JXADCH, AC042JXADCH, AC048JXADCH 20 19 18 17 16 15 14 13 12 11 10 1 9 2 3 8 4 5 No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Samsung Electronics Part Code 3711-003404 3711-003406 3711-003407 3711-000203 3711-002001 3711-007817 3711-000024 DB65-00320A 3711-000744 3711-000177 3716-001162 3711-005096 3711-007069 3711-007325 3711-001038 3711-000939 3711-000176 3711-000997 3711-001036 3711-001084 6 7 Local CN703 CN702 CN701 CN101 CN306 CN806 CN501 CN304 CN103 CN303 CN003 CN302 CN402 CN401 CN305 CN801 CN12 CN803 CN802 CN403 Function BASE-HEATER 4WAY-1 HOTGAS POWER DOWNLOAD EEPROM MODE SELECTOR DRED EARTH COMM-INDOOR QUIET S/W COMM-OPTION HIGH PRESSURE S/W LOW PRESSURE S/W COMM INV ERROR/COMP CHECK DC12V EEV1 EEV4 OUT TEMP/COND/DISQ/OLP Description YW396-03AV BLU YW396-03AV YEL YW396-03AV RED YW396-03AV WHT YDW200-20P BLK B7P-MQ WHT SMW250-03 WHT DAPC-2009-6P BLK YDW236-01 WHT YW396-02V RED BR-7623-2P BLK SMW200-05 BLK B04B-XARK-1 RED B04B-XARK-1 BLU SMW250-06 WHT SMW250-04 RED YW396-02V BLU SMW250-05 BLU SMW250-06 BLU SMW250-08 WHT 5-7 PCB Diagram and Parts List 5-2-4 INVERTER PCB QAC024JXADCH, AC030JXADCH, AC036JXADCH, AC042JXADCH, AC048JXADCH 2 1 3 4 6 5 8 7 ① Reactor-A1/B1 #Reactor-A2 : WHT #Reactor-B2 : WHT ② Reactor-A2/B2 #Reactor-A2 : BLK #Reactor-B2 : BLK ③ CN50(2PIN/RED)-Communication #1 : RXD, #2 : TXD #3 : GND, #4 : DC 5V #5 : DC 12V, #6 : INV. SMPS signal ④ CN22-Downloader #1 : RXD_ATARO, #2 : TXD_ATARO #3, #8 : N.C, #4 #7 : DATA signal #9 : GND, #10 : DC 5V ⑤ CN21-DAC/ENCODER For S/W engineer debugging ⑥ CN91-FAN2 #1 : DC 360V #2 : N.C #3 : GND #4 : DC 15V #5 : FAN RPM #6 : FAN RPM feedback ⑦ CN90-FAN1 #1 : DC 360V #2 : N.C #3 : GND #4 : DC 15V #5 : FAN RPM #6 : FAN RPM feedback ⑧ CN71-COMP. #1 : COMP. U-phase(RED) #2 : COMP. V-phase(BLU) #3 : COMP. U-phase(YEL) 5-8 Samsung Electronics PCB Diagram and Parts List 5-2-5 EMI PCB QAC024JXADCH, AC030JXADCH, AC036JXADCH, AC042JXADCH, AC048JXADCH 2 3 1 ① L1-AC POWER L phase L1 : BRN Samsung Electronics ② N1-AC POWER N phase N1 : SKY-BLU ③ CN01-AC POWER #1-#3 : AC 220 240V 5-9 6. Wiring Diagram 6-1 Indoor Unit This Document can not be used without Samsung’s authorization. Samsung Electronics 6-1 6-2 Outdoor unit Q AC018JXADCH This Document can not be used without Samsung’s authorization. 6-2 Samsung Electronics QAC024JXADCH, AC030JXADCH, AC036JXADCH, AC042JXADCH, AC048JXADCH This Document can not be used without Samsung’s authorization. Samsung Electronics 6-3 7. Reference Sheet 7-1 Index for Model Name 7-1-1 Indoor Unit Model Code AH CH 0H 4H 8H JH NH 4H DH CH HH /H Capacity Product Type Capacity Year DVM 1 BTU/H(*100) E 2012 AJ PMA 2 CMH(*10) F 2013 AC CAC (USD) / ASD 3 HP(/10) G 2014 AE EHS 4 WATT(*100) H 2015 AN VTL PAK (Packaged System) CHR J 2016 AG Feature Feature S General Set (NASA) N Indoor unit (NASA) X Outdoor unit (NASA) A General Set (Non-NASA) B Indoor unit (Non-NASA) C Outdoor unit (Non-NASA) Code 1 2 N 4 H M L E G C J F P V Q T D R A 7 AH Buyer Name AM AK AH Type 1 Way CST 2 Way CST Mini 4 Way CST 4 Way CST HSP Duct MSP Duct LSP Duct Fresh Air Intake Duct Ceiling Conceiled Duct Ceiling Console Floor Mounting FAC RAC-Jungfrau RAC-Neo Forte(EEV) RAC-Neo Forte RAC-Domestic RAC-Maldive RAC-New Model (Slim) RAC-Vivace Feature Power Remark A A(115V, 60hz, 1Ф) B B(220V, 60Hz, 1Ф) CST C C(208~230V, 60Hz) Duct ETC D D(200~220V, 50Hz) E E(220~240V, 50Hz) F F(208~230V, 60Hz, 3Ф) G G(380~415V, 50Hz, 3Ф) H H(380V, 60Hz, 3Ф) J J(460V, 60Hz, 3Ф) K K(220~240V, 50/60Hz, 1Ф) M M(127V, 50Hz) N N (380~415V, 50/60Hz, 3Ф) FAC/PAC Series RAC C COOLING ONLY H HEAT PUMP R HEAT RECOVERY D COOLING ONLY E HEAT PUMP F FLAGSHIP A Cooling only P PREMIUM B Heat Pump D DELUXE <- Basic N N/A S STANDARD R410a R22 R134A ※ "/" can be removed from the buyer card if there are not enough digits. Samsung Electronics 7-1 Reference Sheet 7-1-2 Outdoor Unit Model Code AH CH 0H 4H 8H JH XH AH DH CH HH /H Capacity Product Type Capacity Year DVM 1 BTU/H(*100) E 2012 AJ PMA 2 CMH(*10) F 2013 AC CAC (USD) / ASD 3 HP(/10) H 2014 AE EHS 4 WATT(*100) J 2015 AN VTL PAK (Packaged System) CHR K 2016 L 2017 AG Feature S General Set (NASA) N X A B C Outdoor unit (Non-NASA) AH Buyer Name AM AK AH Feature Power A Inv+Side+General Temp A Indoor unit (NASA) S Inv+Side+Low Temp B B(220V, 60Hz, 1Ф) Outdoor unit (NASA) Q Inv+Side+Tropical Temp C C(208~230V, 60Hz) General Set (Non-NASA) F Inv+Top+Tropical Temp D D(200~220V, 50Hz) Indoor unit (Non-NASA) B E E(220~240V, 50Hz) F F(208~230V, 60Hz, 3Ф) Non Inv+Side+General Temp CAC N Non Inv+Side+Low Temp Non Inv+Side+Tropical R Temp Non Inv+Top+Tropical Z Temp ࣜ4Way : 4 , MSP Duct: M , Ceiling: C A(115V, 60hz, 1Ф) G G(380~415V, 50Hz, 3Ф) H H(380V, 60Hz, 3Ф) J J(460V, 60Hz, 3Ф) K K(220~240V, 50/60Hz, 1Ф) M M(127V, 50Hz) N N (380~415V, 50/60Hz, 3Ф) Feature F FLAGSHIP P PREMIUM D DELUXE ⇦ Basic S STANDARD Series L FLAGSHIP + TROPICAL C R PREMIUM + TROPICAL DELUXE + TROPICA ⇦ Basic Model H HEAT PUMP R HEAT RECOVERY D COOLING ONLY STANDARD + TROPICAL E HEAT PUMP A Cooling only B Heat Pump N N/A T N COOLING ONLY R410a R22 R134A ★ ※ MCD: Dummy mock-up model ※ “/” can be removed from the buyer card if there are not enough digits. 7-2 Samsung Electronics Reference Sheet 7-1-3 Panel Model Code PH CH 4N H UH Product design classification P KH FH ★ Color Panel Product Type C SH B Black E WINE U White V Ivory A Automatic boarding/slide NH Panel version 1, 2, .... Korean market use A, B, .... Export/ foreign market use CST Communication type TYPE Product classification 1N Standard 1 way 1B Large-size 1 way S STANDARD 2N 2 WAY H PREMIUM 4N 4 WAY 4S MINI 4 WAY 4R Round 1, 2, .... N NASA 485 NASA CST ★ Language K ★ Korean C Chinese M 8 Languages E English Only display the Global 4 way with Korean/ English K separator. Pattern Global 4 Way Panel Korean market use Export/ foreign market use Waffle Stripe 1 5 A E ※ Model name for the column/bundle packaging is “~S”. Samsung Electronics 7-3 Reference Sheet 7-2 Refrigerating Cycle Diagram Indoor Unit Outdoor Unit Electronic expansion valve 3-way valve Liquid pipe Heat exchanger Evaporator Heat exchanger Evaporator Fan Fan 4-way valve Gas pipe 3-way valve Aux accumulator Compressor Oil separator Cooling Heating Leak check points ■ CONDENSER High temperature and high pressure gas state coolant discharged from the compressor is converted to a liquid state as it is cooled down by the heat emission in the outdoor condenser unit, and sent to the evaporator. ■ COMPRESSOR Low temperature and low pressure coolant is compressed and sent to the cycling system ■ EVAPORATOR Liquid coolant sucked in through the capillary tubes cools down the room by absorbing the surrounding heat as it evaporates (converting from liquid to gas). (Absorbing heat required for evaporation) ■ SERVICE VALVE You can open the valve by turning the need valve counterclockwise using hex wrench, and it is used for vacuum, gas purging, coolant injection, coolant purging, and indoor-outdoor unit connection. ■ ACCUMULATOR Accumulator prevents the flow of liquid-state coolant into the compressor. (Liquid-state coolant flowing into the compressor will overload the compressor.) 7-4 Samsung Electronics GSPN (GLOBAL SERVICE PARTNER NETWORK) Area Web Site Europe, CIS, Mideast & Africa gspn1.samsungcsportal.com Asia gspn2.samsungcsportal.com North & Latin America gspn3.samsungcsportal.com China china.samsungportal.com This Service Manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. © Samsung Electronics Co., Ltd. January. 2015. Printed in Korea. Code No. AC-00094E_1
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Key Features
- Four-way air distribution
- Powerful cooling and heating
- Easy to install
- Low noise operation
- Easy to clean
- Anti-mildew treatment
- Self-diagnostics
- High head pump
- Individual blade control
- Optional wired and wireless remote control