Check out the Lancer web site: www.lancercorp.com

INSTALLATION AND SERVICE MANUAL

FOR

LANCER LEV

®

FILL STATION (LFS)

(PART NUMBER 85-0084-01)

NOTICE TO USERS:

THIS DISPENSER UNIT IS INTENDED FOR IN-DOOR USE ONLY.

This manual is an initial issue.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000

FAX SALES

USA -CANADA – 210-310-7250 • LATIN AMERICA – 210-310-7245 • ASIA – 210-310-7242

EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978

FAX ENGINEERING: • 210-310-7096

"Lancer" is the registered trademark of Lancer • Copyright — 2001 by Lancer, all rights reserved.

REV:

P.N.

10/19/01

28–0510

TABLE OF CONTENTS

NOTICE TO USERS................................................................................................................................COVER

TABLE OF CONTENTS ......................................................................................................................................i

INTRODUCTION TO THE LANCER LEV

®

FILL STATION (LFS) ....................................................................ii

1. SPECIFICATIONS .......................................................................................................................................1

2. INSTALLATION ...........................................................................................................................................1

2.1

RECEIVING........................................................................................................................................1

2.2

UNPACKING ......................................................................................................................................1

2.3

INSTALLATION ..................................................................................................................................1

2.4

CONNECTING TO ELECTRICAL POWER .......................................................................................2

2.5

CONNECTING SUPPLY LINES TO SOURCES ................................................................................2

3. SCHEDULED MAINTENANCE ...................................................................................................................2

3.1

DAILY .................................................................................................................................................2

3.2

BIWEEKLY SANITIZING ....................................................................................................................2

3.3

EVERY SIX MONTHS........................................................................................................................2

4. DISPENSER CLEANING AND SANITIZING ..............................................................................................3

4.1

AMBIENT PROCESS.........................................................................................................................3

5. OPERATION OF THE LFS..........................................................................................................................4

5.1

CONNECTIONS .................................................................................................................................4

5.2

INITIAL POWER UP...........................................................................................................................4

5.3

AUTO MODE......................................................................................................................................4

5.4

MANUAL MODE.................................................................................................................................4

5.5

SETTING THE DESIRED RATIO.......................................................................................................4

5.6

CHANGING SYRUP PACKAGE PROCEDURE ................................................................................5

5.7

CHANGING THE BOX OF SYRUP....................................................................................................5

5.8

FUNCTIONS AND ALARMS ..............................................................................................................5

6. TROUBLESHOOTING.................................................................................................................................5

6.1

GREEN POWER LIGHT DOES NOT COME ON ..............................................................................5

6.2

UNDER SOLD OUT CONDITION, SOLD OUT ALARM SOUNDS, BUT THE

RED SOLD OUT LED DOES NOT FLASH........................................................................................6

6.3

UNIT WILL NOT GO INTO AUTO MODE ..........................................................................................6

6.4

SOLD OUT ALARM DOES NOT SHUT OFF.....................................................................................6

6.5

WATER NOT DISPENSING FROM VALVE .......................................................................................6

6.6

RED LIGHT ON CIRCUIT COMES ON OR GREEN LIGHT

ON THE CIRCUIT BOARD DOES NOT COME ON ..........................................................................6

6.7

WATER LEAKAGE AROUND NOZZLE .............................................................................................6

6.8

LEAKAGE BETWEEN UPPER AND LOWER BODIES.....................................................................6

6.9

MISCELLANEOUS LEAKAGE ...........................................................................................................6

6.10 INSUFFICIENT WATER FLOW..........................................................................................................6

6.11 INSUFFICIENT SYRUP FLOW..........................................................................................................6

6.12 ERRATIC RATIO o

BRIX .....................................................................................................................7

6.13 NO PRODUCT DISPENSED .............................................................................................................7

6.14 WATER ONLY DISPENSED, NO SYRUP, OR SYRUP ONLY DISPENSED, NO WATER ...............7

6.15 VALVE WILL NOT SHUT OFF ...........................................................................................................7

6.16 EXCESSIVE FOAMING .....................................................................................................................7

7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ............................................................9

7.1

CONTROL BOX ASSEMBLY, FRONT VIEW .....................................................................................9

7.2

PLUMBING.......................................................................................................................................10

7.3

WIRING HARNESS DIAGRAM........................................................................................................10

7.4

CONTROL BOX ASSEMBLY, REAR VIEW......................................................................................11

7.5

INTERNAL COMPONENTS .............................................................................................................12

7.6

WIRING DIAGRAM ..........................................................................................................................13

i

LED (Red),

Sold Out

LED (Green),

Power

Introduction to the Lancer LEV

®

Fill Station (LFS)

Power

Switch

Power Cord,

Three Prong,

Grounded

LEV

R

Probe Assembly,

LO Level

Probe Assembly,

HI Level

Probe Assembly,

LO Level

Front View, LFS

Power Cord,

Three Prong,

Grounded

Rear View, LFS

ii

3/8" Water Inlet

3/8" Syrup Inlet

1. SPECIFICATIONS

SHIPPING WEIGHT

DIMENSIONS

Nine (9) pounds (4.1 kg)

14.5" x 5.5" x 6.5" (36.83 cm x 13.97 cm x 16.51 cm)

ELECTRICAL

115V/60Hz/1.0A

(Power Cord is provided with three prong grounded plug)

INLET SYRUP CONNECTIONS

3/8 inch Male Flare

INLET WATER CONNECTIONS

3/8 inch Male Flare

FLOW

4.5 ounces per second

2. INSTALLATION

2.1

RECEIVING

Each unit is completely tested under operating conditions and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving unit(s) from the delivering carrier, carefully inspect carton for visible indication of damage. If damage exists, have carrier note same on bill of lading and file a claim with the carrier.

2.2

UNPACKING

A. Carefully remove unit from shipping carton.

B. Inspect unit for concealed damage. If damage exists, notify delivering carrier note and file a claim against the carrier.

2.3

INSTALLATION

WARNING

DISCONNECT SLUSH MACHINE FROM POWER SOURCE BEFORE BEGINNING

INSTALLATION OF THE LANCER LEV

®

FILL STATION (LFS) TO AVOID POSSIBLE FATAL

ELECTRICAL SHOCK OR SERIOUS INJURY.

Base Fill Assembly

Screw Mounting, Hole Pattern

PN 30-3122

Figure 1

Mounting

A. The dispenser is designed for in-door use ONLY and to be mounted on unit, in a well

lighted, visible area.

CAUTION

FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE UNIT TO OVERHEAT AND

WILL RESULT IN PREMATURE COMPONENT FAILURE.

B. Locate slush machine with approximately five (5) inches clearance between a wall and the back of the LFS unit. Follow slush machine manufacturer’s installation instructions for side and rear ventilation requirements.

C. If required, locate and mark four (4) holes using base of fill station (see Figure 1).

D. Cover hopper with lid before drilling holes.

CAUTION

ENSURE HOLES ARE CAREFULLY DRILLED TO AVOID DRILLING TOO DEEP AND THEREBY

POSSIBLY DAMAGING REFRIGERATION LINES.

E. Drill four (4) holes using a #19 drill bit (0.166) drill bit.

1

F. Using the ROLOC screws provided (PN 04-0558), attach the LFS to the slush machine.

2.4

CONNECTING TO ELECTRICAL POWER

WARNING

THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL

ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS

PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED

ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE

UNIT.

DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT "GANG" TOGETHER WITH

OTHER ELECTRICAL DEVICES ON THE SAME OUTLET.

A. Check the dispenser serial number plate for unit's correct electrical requirements. Do not plug into electrical outlet unless unit electrical configuration, located on serial plate, agrees with local available power supply.

B. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage rating, and plug in the unit.

2.5

CONNECTING SUPPLY LINES TO SOURCES

A. Connect free end of plain water lines to water supply [must be 30-110 PSI (2.1 to 7.6 BAR)].

B. Mark both ends of product and water lines and route to dispenser. Flush lines to be sure each is clean. Failure to do so may result in clogging of valve(s), resulting in improper operation.

Connect lines to dispenser and secure using Oetiker clamps.

C. Turn on water supply.

D. Open all dispenser valves until air is bled from system.

E. Actuate valve until a smooth flow of water is obtained by holding in Manual Mode.

F. Check for leaks.

G. Connect free ends of product lines to bag-in-box.

H. Activate syrup pump until smooth flow of syrup is obtained by holding in Manual Mode.

I.

Check for syrup leaks.

J. Adust the water flow.

K. Adjust water to syrup (ratio) brix (see Section 5.5).

3. SCHEDULED MAINTENANCE

Drain host product unit hopper before starting the sanitization process to prevent overfilling.

The LFS must be sanitized first.

3.1

DAILY CLEANING

A. Nozzle and diffuser must be cleaned daily.

1. Remove nozzle by twisting counter clockwise and pulling down.

2. Remove diffuser by pulling down.

3. Wash nozzle and diffuser with warm water. DO NOT use soap or detergent. This will cause foaming and off taste in finished product.

4. Reinstall diffuser and nozzle.

5. With a clean cloth and warm water, wipe off all of the unit's exterior surfaces. DO NOT USE

ABRASIVE SOAPS OR STRONG DETERGENTS.

6. Taste each product for off tastes and/or brix changes.

7. Check for leaks.

3.2

BI-WEEKLY SANITIZING

Nozzle and diffuser must be sanitized bi-weekly. Comply with the instructions of the dispenser manufacturer to properly sanitize the nozzle and diffuser, and ensure no off-taste is present.

3.3

EVERY SIX MONTHS

Clean and sanitize the LFS unit using the appropriate procedures outlined in Section 4 of this manual.

2

4. DISPENSER CLEANING AND SANITIZING

4.1

AMBIENT PROCESS

A. The ambient process is the most common method for cleaning and sanitizing dispenser equipment. The detergent should be caustic-based and the sanitizer should be a low pH (less than 7.0) chloride solution.

B. Disconnect syrup containers and remove product from tubing by purging with water.

C. Rinse the lines and fittings with clean, room temperature water to remove all traces of residual product.

D. Fill lines with a caustic-based (low-sudsing, non-perfumed, and easily rinsed) detergent solution.

The solution should be prepared in accordance with the manufacturer's recommendations, but should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled and allow to stand for at least ten (10) minutes.

E. Flush the detergent solution from the lines with clean water. Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent.

F. Fill the lines with a low pH (7.0) chlorine solution containing at least 100 parts per million (PPM)

(100 mg/L) available chlorine. Make sure that lines are completely filled and allow to stand for ten (10) minutes.

G. Nozzle/Diffuser Sanitizing

Use the following procedure to sanitize the nozzle housing during dispenser sanitization.

1. Cleaning Solution - Prepare a low sudsing, non-perfumed, and easily rinsed detergent solution and clean, potable water at a temperature of 90° to 110°F.

2. Sanitizing Solution - Prepare a chlorine solution (less than pH 7.0) containing 100 PPM available chlorine with clean, potable water at a temperature of 90° to 110°F. Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer's written recommendations and safety guidelines, and provides 100 PPM available chlorine.

3. Cleaning Procedure

CAUTION

BE CAREFUL NOT TO GET SANITIZING SOLUTION ON THE CIRCUIT BOARD.

a. Disconnect power, so the valve will not be inadvertently activated while cleaning.

b. Remove nozzle housing by twisting it counter-clockwise and pulling it down.

c. Wash the nozzle housing with the cleaning solution.

d. Immerse the nozzle housing in a bath of the sanitizing solution for 15 minutes.

e. While the parts are in the sanitizing solution, visually inspect around the nozzle mounting area for syrup residue. Using a cloth or nozzle brush and sanitizing solution, clean this area and the bottom of the nozzle body.

f.

Wipe off the valve shroud assembly and any other areas that may have been splashed by syrup.

g. Wearing sanitary gloves, remove, drain, and air dry the nozzle housing.

h. Make certain the nozzle o-ring is in place around the nozzle mounting area on the valve.

If necessary, slide a new nozzle o-ring (PN 02-0228) onto the nozzle mounting area.

(Wear sanitary gloves while handling the o-ring.) If needed, apply 111 lubricant (or another FDA approved lubricant) to the o-ring.

i.

Wearing sanitary gloves, install the nozzle housing by inserting it into the nozzle body and twisting it clockwise to lock it in place.

j.

Connect power and replace cover.

k. Reconnect syrup containers and ready Unit for operation.

WARNING

REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL

SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

l.

Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the end use product. This is an NSF requirement.

3

m. Taste the beverage to verify that there is no off taste.

5. OPERATION OF THE LFS

5.1

CONNECTIONS

A. Attach 3/8” syrup hoses between syrup (BIB), syrup pump, and the unit. Inlet syrup hose, 3/8”, attaches to left side of unit.

B. Attach CO

2 connection to syrup pump.

NOTE:

The unit recognizes the left side of the unit as syrup and right side as water.

WARNING:

FAILURE TO RUN UNIT WITHOUT WATER LINES CONNECTED WILL RESULT IN OVERHEAT

OF THE SOLENOID VALVES.

C. Attach water lines from water source or prechiller to the unit.

5.2

INITIAL POWER UP

A. Insure the switches on the unit are set to the middle (OFF) position.

B. Plug in the unit.

5.3

AUTO MODE

A. Switch the unit into AUTO Mode. The Green power light will come on and the valve will start dispensing syrup and water out of the valve.

5.4

MANUAL MODE

A. Switch the unit in MANUAL Mode (this requires holding down the switch). The Green power light will come on and the valve will start dispensing syrup and water out of the valve.

FLOW CONTROL

WATER

Increase Decrease

5.5

SETTING THE DESIRED RATIO

I.D. PANEL

(Shown in open position)

COVER SCREW

FLOW CONTROL

SYRUP

Increase Decrease

A. ADJUSTING WATER FLOW

The Model 145 LEV

®

water flow may be adjusted from 2.0 oz/sec (59.2 ml/sec) to 4.50 oz/sec

(133.2 ml/sec). The restricted flow adjustment plug adjusts to a maximum flow of 3.3 oz/sec

(97.7 ml/sec).

NOZZLE (WITH

DIFFUSER INSIDE)

1. Slide I.D. panel UP until flow control adjustments are exposed (see Figure 2).

Valve Adjustment

Figure 2

2. Remove nozzle by twisting counter clockwise and pulling down.

3. Remove diffuser by pulling down.

4. Install Lancer syrup separator (PN 54-0201, smoke, for Model 145 valves) in place of the nozzle.

WATER

SYRUP

STEMS OPEN

Mounting Block Stems in OPEN Position

FIgure 3

4

WATER

SYRUP

STEMS CLOSED

Mounting Block Stems in CLOSED Position

FIgure 4

5. Activate valve to fill separator syrup tube.

6. Hold a Brix cup under syrup separator. Dispense water and syrup into cup for two (2) seconds. Divide number of ounces (ml) of water in cup by two (2) to determine water flow rate per second.

7. To obtain desired water flow rate, use a screwdriver to adjust water flow control (see Figure

2).

B. ADJUSTING WATER TO SYRUP BRIX

The Model 145 syrup flow may be adjusted from 0.50 oz/sec (14.8 ml/sec) to 0.90 oz/sec

(26.6 ml/sec).

1. Hold the Brix cup under the syrup separator and activate valve. Check Brix.

2. To obtain desired Brix, use screwdriver to adjust syrup flow control (see Figure 2).

3. Remove syrup separator.

4. Install diffuser and nozzle.

5. Slide I.D. panel (Valve Cover) down.

5.6

CHANGING SYRUP PACKAGE PROCEDURE

When a package of syrup is empty and the unit is in AUTO mode or MANUAL mode, the SOLD OUT light will blink and the alarm will sound until a new package is replaced as described in the following section.

5.7

CHANGING THE BOX OF SYRUP

A. If the ratio does not need to be changed:

1. Put the switch in the AUTO position.

2. The unit should be ready to fill in the AUTO mode again.

B. If the ratio does need to be changed:

1. Put the Switch in OFF mode and use MANUAL mode to dispense product as needed.

2. Follow the procedure to change the ratio (see Section 5.5).

3. Put the Switch in AUTO mode to go into AUTO fill mode. The unit should be ready to fill in the AUTO mode again.

5.8

FUNCTIONS AND ALARMS

A. Probes monitor the level of product in the hopper if the level of product flows below the Lo probes then the valve comes on and begins filling the hopper until contact is made with both Lo probes plus an additional 17 seconds after that and then shuts off. If the level of product ever comes in contact the Hi probe then the valve shuts off until the level drops below this probe.

(Applies for AUTO and MANUAL Mode.)

B. Sold out Alarm monitors the amount of syrup in the bag in the box when the level is low the pressure switch activates and triggers an alarm and red led light which will blink. The alarm can be turned off by replacing the bag in the box, changing the CO

2 bottle or switching the unit in

MANUAL.

NOTE:

By switching the unit in MANUAL and then back into AUTO, you turn the sound alarm only OFF.

The red SOLD OUT switch continues to blink until one of the above is performed.

6. TROUBLESHOOTING

TROUBLE CAUSE

6.1

Green power light does A. Unit not plugged in.

not come on.

B. Loose connection.

C. Polarity incorrect (wires crossed).

D. Failed transformer.

E. Failed PCB.

REMEDY

A. Check to ensure unit is plugged in.

B. Unscrew cover and ensure all connections are secure.

C. Looking at terminals (LED away from you), ensure flat side of the rectangle (between the terminals) is at bottom and that the red positive wire is on the right terminal.

D. Replace transformer.

E. Replace PCB.

5

TROUBLE CAUSE REMEDY

6.2

Under SOLD OUT condition, SOLD OUT alarm sounds, but the

Red SOLD OUT LED does not flash.

A. Loose connection.

B. Polarity incorrect (cables crossed).

A. Ensure cables are secure.

B. Looking at terminals (LED away from you), ensure flat side of the rectangle (between the terminals) is at bottom and that the red positive wire is on the right terminal.

6.3

Unit will not go into

AUTO mode.

6.4

6.5

SOLD OUT Alarm does not shut OFF.

Water not dispensing from valve.

A. Loose connection.

B. Switch is broken.

C. Failed PCB.

A. Pressure Switch is ON.

A. Check to ensure cables plugged in correctly.

B. Replace Switch.

C. Replace PCB.

A. 1. Check Syrup supply.

2. Check Syrup Bag Line

Connections.

3. Check CO

2 supply.

4. Check for loose connection.

5. Replace pressure switch.

B. Replace PCB.

B. Failed PCB.

A. Water is not on.

A. Check water supply.

B. Chiller is clogged or shut OFF. B Ensure there are no leaks or clogs in the chiller and that chiller is ON.

6.6

Red light on the circuit comes on or Green

A. Loose connection.

A. Check all connections.

B. Bad solder joint or failed PCB. B. Replace PCB.

light on the circuit board does not come on.

6.7

Water leakage around A. O-ring is not properly installed A. Install or replace o-ring correctly.

nozzle.

above diffuser.

B. O-ring is damaged or missing. B. Replace o-ring.

6.8

Leakage between upper and lower bodies.

A. One or more retaining screws A. Tighten all six (6) retaining screws.

loose.

B. Paddle arm assemblies are worn or damaged.

B. Replace paddle arm assemblies.

6.9

Miscellaneous leakage.

A. Gap between parts.

A. Tighten appropriate retaining screws.

B. Replace appropriate o-rings.

B. Damaged, missing, or improperly installed o-rings.

6.10 Insufficient water flow.

A. Water flowing pressure is too low, or restricted.

B. Foreign debris in water flow controls.

A. 1. Check incoming water from carbonator to ensure minimum flowing pressure. See

SPECIFICATIONS.

2. Check stems on mounting block to ensure it is in fully

OPEN position.

B. Remove water flow control from upper body and clean out any foreign materials to ensure smooth free piston movement.

6.11 Insufficient syrup flow.

A. Syrup flowing pressure is too low, or restricted.

B. Foreign debris in syrup flow controls.

A. 1. Check incoming syrup to ensure minimum flowing pressure. See

SPECIFICATIONS.

2. Check shutoff on mounting block to ensure it is in fully

OPEN position.

B. Remove syrup flow control from upper body and clean out any foreign materials to ensure smooth free piston movement.

6

TROUBLE CAUSE REMEDY

6.12 Erratic Ratio o

Brix.

A. Incoming water and/or syrup A. Check incoming water and supply not at sufficient flowing pressure.

B. Foreign debris in water and/or B. Remove flow controls and clean syrup flow controls.

syrup supply to ensure sufficient flowing pressure.

out any foreign materials to ensure smooth free piston movement.

6.13 No product dispensed.

A. Water and syrup shutoffs are A. Check stems on mounting block not fully OPEN.

to ensure they are in fully OPEN position.

B. Ensure cup lever arm, or I.D.

B. If not, repair or replace.

Panel actuator is actuating switch.

C. Electric current not reaching C. Check electric current supplied to valve.

valve. See SPECIFICATIONS. If current is adequate, check solenoid coil and switch. Replace if necessary.

D. Improper or inadequate water D. Remove valve from mounting block or syrup supply.

and open stems slightly and check to ensure proper water and

E. BIB empty.

syrup supply. If no supply, check dispenser for freeze-up or other problems.

E. Replace BIB.

6.14 Water only dispensed, A. Water or syrup stem on no syrup; or syrup only dispensed, no water.

mounting block not fully

OPEN.

or syrup supply.

A. Check stems on mounting block to ensure they are in full

OPEN position.

B. Improper or inadequate water B. Remove valve from mounting block and open stem slightly to check for proper syrup and water supply.

If no supply, check dispenser for freeze-up or other problems.

6.15 Valve will not shut OFF.

A. Cup Lever may be sticking or binding.

A. Correct or replace lever.

B. Switch not actuating properly.

B. Check switch for free actuation.

C. Solenoid armature not returning to bottom position.

C. Replace defective solenoid

D. Debris or damage to Paddle D. Remove debris and/or replace arms.

armature or spring.

damaged paddle arms.

6.16 Excessive foaming.

A. Incoming water or syrup temperature too high.

B. Water flow rate too high.

Section 5.5.

C. Nozzle and diffuser not clean.

C. Remove and clean.

D. Nozzle and diffuser not properly installed.

E. CO

2 pressure too high.

A. Correct at dispenser.

B. Readjust and reset o

Brix. See

D. Remove and install properly.

E. Check for proper pressure setting.

NOTES:

7

NOTES:

8

7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS

7.1

CONTROL BOX ASSEMBLY, FRONT VIEW

3

2

12

7

16

15

5

6

1

4

14

13

11

8

9

10

Item Part No.

Description

1 51-1397 Control Box Assy, LFS

2 30-3125

3 04-0148

Cover, LFS

Screw, 10 - 32 x 0.250, THD, SL,

MS, SS

4 06-2486/01 Decal, Wiring Diagram, LFS

5 06-2485 Label, Sold Out LED, LFS

6 06-2484

7 04-1089

8 13-0005

9 12-0446

Label, Power LED, LFS

Screw, 10 - 32, RH, PFH/SL, 1.000

Bushing, Strain Relief, 0.312 OD

Switch, Rocker, Double Pole,

Double Throw

9

Item Part No.

Description

10 06-2483 Label, Switch, LFS

11 19-0181/01 LEV

®

, 4.5, W/O C, L, S, WH

(includes back block)

12 54-0029/01 Cover, Subassy, LEV

®

, Lift-Off

13 05-0287/02 Panel, ID. LEV

®

, Basic, Lift-Off

14 05-1964

15 12-0447

16 12-0448

Lid, Hopper

LED, Red

LED, Green

7.2

PLUMBING

2

1

7

6

5

4

3

Item Part No.

1 12-0115

2 01-2241

3 01-2207

4 07-0433

5 01-0012

6 02-0005

7 08-0461

Description

Switch, Pressure, Assy, Syrup Out

Bulkhead, SS, 1/4 Barb X 3/8 FLR

Tee, SS, 1/4 Barb x 1/4 Barb x

1/4 NPT

Clamp, Hose, STPLS, 13.3 mm

(1/2”)

Adaptor, 1/4 Barb x Dole

O-Ring, 2-010

Tubing, Redline, 0.265 x 0.457

7.3

WIRING HARNESS DIAGRAM

7

6

5

4

TO

LED

8

TO

SWITCH

TO

VALVE

TO

PROBES

1

2

Item Part No.

Description

1 52-2511

2 52-2510

Harness, Valve to PCB, LFS

Harness, Transformer to PCB, LFS

3 52-2509

4 52-2496

5 11-0180

6 52-2497

Cord Assy, Power, 115V, LFS

Harness, Switch, LFS

Connector, Housing, Wire to Board

Harness, Sold Out Valve, LFS

7 52-2498/01 Harness, LED, LFS

8 52-2500 Harness, Probe, LFS

10

TO

SECONDARY

TO

PRESSURE

SWITCH

TO

PRIMARY

TO

GROUND

STUD

3

7.4

CONTROL BOX ASSEMBLY, REAR VIEW

WATER

SYRUP

10

9

8

7

Description Item Part No.

1

2

3

4

06-0112

04-0684

04-0148

04-0045

5 30-3134

6 30-3135

7 07-0575

8 13-0028

9 30-3122

10 04-0558

11 04-1292

Label, Water

Nut, Hex, 5/8 - 18, JAM, SST

Screw, 10 - 32 x 0.250, THD, SL,

MS, SS

Cap, Protective, Shipping,

5/8 - 18

Hinge, Bottom, LFS

Support, Syrup and Water, LFS

Hinge, SS, Concealed, Removable

Relief, Strain, 7/8” DIA

Base, LFS

Screw, 10 - 32 x 0.375, ROLOC,

Phillips

Washer, SS, 0.5 ID x 0.87 OD x

0.03 THK

12 06-0075-01 Nameplate, Vinyl, PN/SN/ELEC

Only

3

11

6

5

11

12

1

2

3

4

3

4

7.5

INTERNAL COMPONENTS

2

1

14

13

6

5

7

9

8

12

10

Item Part No.

1 52-2502

2 05-1535

3 03-0095

4 03-0342

5 04-1308

6 30-3131

7 04-1053

8 04-1315

9 04-1285

11

Description

PCB Assy, LFS

Support, PCB, 0.156 x 0.187 x

0.25 OH

Spring, Outside, Yoke

Ring, Retaining, 1/8 Shaft,

External, Self Locking

Washer, Flat, 0.032 x 0.265 ID x

0.500 OD, SS

Kick Stand, LFS

Screw, Shoulder, 10 - 24, Draft

Washer, Flat, 3/8 x 5/8 x 1/16

Thick

Nut, SS, 3/8 - 16

10

Item Part No.

10 52-2492

11 52-2493

12 25-0039

13 04-0286

14 04-0504

Description

Probe Assy, LO Level, LFS

Probe Assy,, HI Level, LFS

Transformer, 120V/50-60Hz, 24V,

50VA

Nut, Hex, 10 - 24 x 5/16, SS, KEPS

Washer

Screw, 8 - 18 x 0.375, PHD,

W/ELW, PH, AB

12

7.6

WIRING DIAGRAM

RED

BLK

PRESSURE SWITCH

NC

NO

COM

LED AWAY

FLAT DOWN

CONNECT RED

TO RIGHT TAB

RED

LED

+

GRN

LED

+

LO

HI

LO

PROBES

WHT

BLK

RED

ON

SWITCH

PUR

GRY

BLU

52-2496

J2 J3 J6 P1 J1 J7

11-0180

J4

J5

PC BOARD

52-2511

BLK BLK

WHT

SEC PRI

TRANSFORMER

WHT

52-2509

GRN/YEL

TO VALVE

®

06-2486/01

WIRING DIAGRAM, FILL STATION

13