SIMATIC 8xIQ-Sense SM338 communication module, ASM 452, ASM 456, ASM 473, ASM 475 interface module System Manual
Below you will find brief information for communication module 8xIQ-Sense SM338, interface module ASM 452, interface module ASM 456, interface module ASM 473, interface module ASM 475. These modules are designed to provide communication between SIMATIC S7-300 and ET200M systems and RF300 components. They can be used to connect optical sensors, ultrasonic sensors, RF identification systems, and other RFID systems. The modules offer various features, such as galvanic isolation, reverse polarity protection, and different communication interfaces. They are designed to meet the demands of industrial automation applications.
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7.1.5 Technical data
Voltages and currents
Rated supply voltage
Reverse polarity protection
Galvanic isolation
• Between the channels
• Between channels and backplane bus
Permissible potential difference
Between different circuits
Insulation tested at
Current input
• from the backplane bus
• from L+ power supply
Module power loss
Module-specific data
Number of channels
Channels for RFID systems
Cable length, unshielded
Dimensions and weight
Dimensions w x h x d (mm)
Weight
7.1.6 Ordering data
8xIQ-Sense
SIMATIC S7-300
IQ-Sense SM338 for S7-300 and ET200M for the connection of up to 8xIQ-Sense sensors
Optical sensors, ultrasonic sensors and RF identification systems can be connected.
Accessories
M12 cable plug, 4-pole, with 5 m black PUR cable, 4 x 0.34 mm 2
M12 cable plug, 4-pole, with 10 m black PUR cable, 4 x 0.34 mm 2
Order No.
6ES7 3387XF000AB0
3RX8000-0CB42-1AF0
3RX8000-0CB42-1AL0
Communication modules
7.1 8xIQ-Sense
24 V DC yes no yes
75 V DC / 60 V AC
8
2
500 V DC
120 mA typical
500 mA max.
2.5 W typical
50 m max.
40 x 125 x 120
Approx. 235 g
SIMATIC RF300
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Communication modules
7.2 ASM 452
7.2
7.2
ASM 452
7.2.1 Features
Field of application
The ASM 452 interface module is a MOBY module for operating MOBY and RF300 components with RS 422 over PROFIBUS DP-V1 on
• Any computers and PCs
• Any PLCs
When operating the interface module on a SIMATIC S7, function blocks are made available to the user.
Figure 7-6 Interface module ASM 452
The ASM 452 is the result of consistent development of the familiar ASM 450/451 interface modules. Optimal data throughput can be achieved even in large-scale PROFIBUS configurations thanks to the use of acyclic data traffic on PROFIBUS DP V1. The minimum cyclic data load of the ASM 452 on the PROFIBUS provides the user with the guarantee that other PROFIBUS nodes (e.g. DI/DO) can still be processed at great speed.
The ASM 452 is an interface module for communication between PROFIBUS and the
RF310R with RS 422 interface. Through the ASM 452, the data on the RF320T, RF340T,
RF350T and RF360T transponders can be physically addressed ("Normal" addressing). In
SIMATIC S7, FC 45 is available for this purpose.
7-8
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.2 ASM 452
7.2.2 Pin assignment and display elements
Pin assignments
The figure below illustrates the pin assignments of ASM 452.
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Figure 7-7 Pin assignment and LEDs of ASM 452
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SIMATIC RF300
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Communication modules
7.2 ASM 452
7.2.3 Configuration
Configuration
Hardware description
The ASM 452 has the same housing as the distributed I/O system ET 200X. General information on ASM 452 (e.g. assembly, operation and wiring; general technical data) is available in the ET200X manual (Order No. 6ES7 198-8FA00-8AA0). Descriptions of accessories and network components can also be found in this manual.
Configuration
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Figure 7-8 ASM 452 configurator
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.2 ASM 452
PROFIBUS configuration
The ASM 452 is integrated into the hardware configuration by means of a GSD file. The
ASM can then be configured using the HW Config of SIMATIC Manager or another
PROFIBUS tool.
A GSD file is provided for ASM 452 on the CD "RFID Systems Software & Documentation".
Operating mode of the ASM 452
The approved operating modes of ASM 452 are described in the GSD file. It is set using the hardware configuration tool (e.g. STEP 7 HW Config).
Reader connection system
A reader always occupies two M12 connector sockets on the ASM 452.
A pre-assembled cable therefore ensures easy connection of the reader (see figure below).
The connecting cable is available in lengths of 2 m (standard) and 5 m. Extensions are possible up to 1000 m using connecting cables 6GT2891-… .
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Figure 7-9 Connecting cable (2 m) ASM 452/473 ↔ RF310R reader with RS 422 (6GT2891-1CH20)
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Communication modules
7.2 ASM 452
Cable installation
Signal
24 V DC
TX -
GND
TX +
RX +
RX -
-
Shield
M12 (reader side)
3
4
1
2
5
6
8 + terminal piece
Cable
Pink
Yellow
Gray
Green white brown
Shield
X1 / Data
-
1
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2
3
-
5
X2
3
-
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-
-
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-
5
Cable installation ASM 452/473 ↔ RF310R reader with RS 422 (6GT2891-1CH20)
A reader cable connector with screw-type terminals is provided for users who want to individually pre-assemble their own cables (see figure below). Cables and reader cable connectors can be ordered from the MOBY catalog.
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Figure 7-10 Cable connector ASM 452/473 ↔ RF310R reader with RS 422 (6GT2090-0BC00)
Pin assignment for ASM 452/473 cable connector
Connector pin Connection to pin of the reader
1 4
4
5
2
3
6
S
Pin 7 must not be connected.
2
3
5
6
1
-
8 + terminal piece
Wire color
Note data sheet provided by the manufacturer
7-12
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Communication modules
7.2 ASM 452
PROFIBUS cable with 24 V supply
The ASM 452 can also be operated with the "green" PROFIBUS cable. It is important to ensure that a 24 V cable is connected from X12 to X13. The 24 V cable can be connected to pins 5 and 6 in plug X12.
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Figure 7-11 PROFIBUS cable with 24 V supply
PROFIBUS address and terminating resistor
You must remove the connector plate from the ASM before you set the
PROFIBUS address or connect the terminating resistor. The connector plate covers the DIL switch. The position of the DIL switch in ASM is shown in the figure below with one setting example for each case.
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Figure 7-12 Setting the PROFIBUS address/connecting the terminating resistor
Note
• The PROFIBUS address in ASM 452 must always match the PROFIBUS address defined in the configuring software for this ASM.
• To ensure that the terminating resistor functions correctly, you must always switch both
DIL switches of the terminating resistor to "on" or "off".
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Communication modules
7.2 ASM 452
7.2.4 Technical data
Technical data
Table 7-2 Technical data for ASM 452
Serial interface to the user
Procedure after connection
Transmission rate
Max. block length
Serial interface to the RF3xxR
Connector
Max. cable length
Readers that can be connected
Software functions
Programming
Function blocks for SIMATIC S7
Transponder addressing
Commands
Multi-tag capability
S7 data structures via UDTs
Power supply
Rated value
Permissible range
Current consumption
Digital inputs
Digital outputs
Ambient temperature
During operation
Storage and transport
Dimensions (W x H x D) in mm
Fixing
Weight, approx.
Degree of protection
MTBF (at 40 °C)
ASM 452 with FC 45
PROFIBUS DP-V1
EN 50170 Vol. 2 PROFIBUS
PG 11 cable gland
PROFIBUS and power supply connectors are not included in the scope of delivery
9600 baud to 12 Mbaud (automatic detection)
2 words cyclic/240 bytes acyclic
2 x M12 coupler plug
2 m = Standard length, 5 m, 10 m, 20 m and 50 m,
(up to 1000 m on request)
1x RF3xxR with RS 422 interface
Depending on the PROFIBUS DP master
FC 45
Direct access via addresses
Initialize transponder, read data from transponder, write data to transponder
No
Yes
24 V DC
20 V to 30 V DC
Max. 180 mA; typ. 130 mA (without reader) none none
0 °C to +55 °C
-40 °C to +70 °C
134 x 110 x 55 (without bus connector)
4 M5 screws; for mounting on any plate or wall
0,5 kg
IP67
30 • 104 hours = 34 years
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7.2.5
Communication modules
7.2 ASM 452
PROFIBUS Diagnosis
PROFIBUS Diagnosis
The following table lists possible error indications with their meanings and provides remedies.
Table 7-3 LED indication for PROFIBUS diagnosis
"BF" LED
ON flashes flashes
ON
"SF"LED
*
ON
Off flashes
Cause of error
• ASM 452 is in start-up mode.
• The connection to the DP master has failed.
• ASM 452 not detecting a baud rate.
• Bus interrupt
• DP Master not functioning
•
•
•
•
The configuration data sent to the ASM 452 by the DP master do not match the configuration of the ASM 452.
ASM 452 has detected the baud rate, but is not being addressed by the DP Master.
ASM 452 has not been configured.
There is a hardware defect in the
ASM 452.
Error correction
-
• Check the PROFIBUS DP connection.
• Check the DP master.
• Check all cables on your
PROFIBUS DP network.
• Check whether the connector plugs for PROFIBUS DP are securely plugged into the
ASM 452.
• Check the configuration of the ASM 452 (input/output,
PROFIBUS address).
• Correct GSD file being used?
– SIEM80B6.GSD for
ASM 452
• Check the PROFIBUS address set on the ASM 452 or in the configuration software.
• Check the configuration of the ASM 452 (station type).
• Replace the ASM 452.
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Communication modules
7.2 ASM 452
7.2.6 Dimensional drawings
Dimension drawing
The following figure shows the dimensional drawing of an ASM 452 with bus connectors.
You must add the length of the PG cable gland and the radius of the cable used to the measured overall width and depth.
Figure 7-13 Dimensional drawing of ASM 452
Example of stripped lengths
The following diagram shows an example of stripped lengths. The lengths apply to all cables which can be connected to the connector plugs. You must twist any shield braid present, plug into a core end sleeve and cut off any excess.
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Figure 7-14 Length of stripped insulation for PROFIBUS cables
7-16
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7.2.7 Ordering data
Ordering data
Communication modules
7.2 ASM 452
Table 7-4 Ordering data for ASM 452 and accessories
Product description
ASM 452 interface module for PROFIBUS DP-V1, 1x RF310R with
RS 422 interface, without connector for 24 V DC and PROFIBUS
Accessories:
Connector for PROFIBUS DP and 24 V supply
Connecting cable RF310R ↔ ASM 452
Plug-in cable, pre-assembled, length: 2 m (standard length)
Plug-in cable, pre-assembled, length: 5 m
Opt. Cable connector without read/write device cable
(for cable lengths > 20 m) ASM 452 ↔ reader
M12 blanking cap for unused RF310R connection (1 pack =
10 pieces)
CD "RFID Systems Software & Documentation" with FC 45, GSD file
Replacement part:
Connector plate; T functionality for PROFIBUS connection
FC 45 Reference Manual
German
English
French
Order No.
6GT2002-0EB20
6ES7194-1AA00-0XA0
6GT2891-1CH20
6GT2891-1CH50
6GT2090-0BC00
3RX9802-0AA00
6GT2080-2AA10
6ES7194-1FC00-0XA0
Available in electronic form on the CD "RFID Systems
Software & Documentation"
The ASM 456 plug-in cables 6GT2891-0Fxxx can be used as extension cables.
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Communication modules
7.3 ASM 456
7.3
7.3
ASM 456
7.3.1 Description
Field of application
The ASM 456 interface modules are slave modules for operating RF300 components via the
PROFIBUS DP/DP-V1 on any control systems.
7-18
Figure 7-15 Interface module ASM 456 with ECOFAST connection block or M12, 7/8"
When operating the interface module on a SIMATIC S7, convenient function blocks are made available to the user.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.3 ASM 456
Features
The ASM 456 replaces the ASM 452 in terms of functionality and provides a simplified connection system. You can continue to use the user software from ASM 452. Optimum data throughput can be achieved through acyclic data traffic on the PROFIBUS DP V1 even when using large PROFIBUS configurations. The minimum cyclic data load of the ASM 456 on the
PROFIBUS provides the user with the guarantee that other PROFIBUS consumers (e.g.
DI/DO) can still be processed at great speed.
Up to 2 readers can be operated in parallel on the ASM 456. The user can start a command in parallel on 2 readers (via the corresponding FB/FC).
The transponder data are accessed by means of physical addressing of the reader. In
SIMATIC S7, the FC 45 is available for this purpose. The FC 45 provides the S7 user with a simple-to-use interface with powerful commands (processing one complete transponder with one command; command linking; S7 data structures via UDTs).
Other features
• Degree of protection IP67
• System integration with ECOFAST or M12, 7/8" concept
• T functionality, that is, a component can be replaced without adversely affecting other modules with regard to bus communication and voltage supply
• Standardized PROFIBUS user interface for identification systems with PIB (Proxy Ident
Function Block; with later firmware version).
• Firmware update
• PROFIBUS interface module up to 12 Mbaud with automatic baud rate detection
• Parameterizable device-related diagnostics data with text display
• Support for I&M functionality (a mechanism for reading out information via the module and saving system information such as function, installation date, installation location, and comments.)
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Communication modules
7.3 ASM 456
Design
The ASM 456 has the same housing as the distributed I/O system ET 200eco.
The ASM has a connection block for connecting up to the PROFIBUS DP which is available as an option and the ECOFAST version or M12, 7/8".
The following figure shows the basic design of the ASM 456.
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Figure 7-16 Basic design of the ASM 456
7-20
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Communication modules
7.3 ASM 456
Configuration
The following figure shows how the ASM 456 is integrated in an automation system.
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The ASM 456 is integrated into the hardware configuration by means of a GSD file. The
ASM can then be configured using HW Config of SIMATIC Manager or another PROFIBUS tool (e.g. operating mode). The GSD file can be found on the "RFID Systems Software &
Documentation" CD or on the Internet.
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Communication modules
7.3 ASM 456
7.3.2 Setting the PROFIBUS address
Features
The PROFIBUS address defines the address at which the ASM 456 distributed I/O system is found on the PROFIBUS DP.
Requirements
• The PROFIBUS DP address for the ASM 456 is set on the connection block.
• Each address can be assigned only once on the PROFIBUS DP.
• The PROFIBUS address set must match the PROFIBUS address defined in the configuring software (for the ASM 456).
• Changes to the PROFIBUS DP address only take effect once the mains have been switched ON on the ASM 456.
Tools required for M12, 7/8” connection block
• Socket wrench 14 mm
• Screwdriver with 2.5 mm blade
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System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.3 ASM 456
Setting PROFIBUS DP addresses on connection block M12, 7/8”
Valid PROFIBUS DP addresses are 1 to 99.
1.
Remove the two seal caps from the rotary switches (if necessary, use a 14 mm socket wrench).
2.
Set the required PROFIBUS address on the rotary switches using a screwdriver.
– Lower rotary switch: 1st position
– Upper rotary switch: 10th position
3.
Screw the two seal caps back onto the rotary switches
(torque: 0.5 Nm to 0.8 Nm.)
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Communication modules
7.3 ASM 456
Setting PROFIBUS DP addresses on connection block ECOFAST
Valid PROFIBUS DP addresses are 1 to 99.
1. Loosen the screw connection of the configuration plug with the ECOFAST connection block and remove the plug.
7-24
Figure 7-19 Loosening the configuration plug's screw connection
2. Loosen the screw connection for the cover cap on the configuration plug and remove the latter.
3. Set the PROFIBUS address using the DIL switches.
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Figure 7-20 Setting PROFIBUS address on configuration plug
4. Screw the cover cap back down, plug the configuration plug onto the connection block and screw the configuration plug to the connection block.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7.3.3
Communication modules
7.3 ASM 456
Wiring up ASM 456
Wiring ECOFAST connector plugs
The table below contains the connector assignment for the ECOFAST connector plugs
Table 7-5 Connection assignment for ECOFAST connector plugs
Pin Assignment
A PROFIBUS DP signal A
B PROFIBUS DP signal B
1 Electronics / encoder supply (1L+)
(voltage supply for ASM 456 and reader)
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(1M)
3 Ground for load voltage supply (2M)
/
4 Load voltage supply (2L+)
(unused on ASM 456)
/
*) You will find the assembly instructions in the packaging of the Han Brid Cu cable connector and/or
Han Brid Cu cable socket.
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Communication modules
7.3 ASM 456
Wiring M12, 7/8” connector
The tables below contain the connector assignment for the M12, 7/8” connector:
Table 7-6 Connection assignment for M12 connector (PROFIBUS DP)
Pin
3
4
1
2
5 Shield
Thread Shield
Assignment
Supply positive (P5V2) *
Data line A (RxD / TxD-N)
Data reference potential (M5V2) *
Data line B (RxD / TxD-P)
View of M12 connector
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7-26
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Communication modules
7.3 ASM 456
Table 7-7 Connection assignment for 7/8” connector (supply voltages)
Pin
1
2
3
4
5
PE
Assignment
Ground for load voltage supply (2M)
Ground for electronic / encoder supply (1M)
Electronics / encoder supply (1L+)
(voltage supply for ASM 456 and reader)
Load voltage supply (2L+)
(unused on ASM 456)
View of 7/8” connector
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Note
When connecting up the supply voltage, we recommend that the cable 6XV1 822-5B... (5 x
1.5 mm 2 pre-assembled with 7/8" connectors) is used.
If you want to assemble the cable yourself, then the conductor cross-section should be
1.5 mm 2 .
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Communication modules
7.3 ASM 456
Connecting the ASM 456 up to protective earth
1.
Isolate the grounding cable and secure the cable lug.
2.
Screw the cable lug down to the ASM 456 (M5 retaining bolt). The torque is 3 Nm.
Figure 7-21 Connecting the ASM 456 up to protective earth
Connecting RF310 reader to ASM 456
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Figure 7-22 Connecting cable, l = 2 m, 5 m, 10 m, 20 m, 50m ( 6GT2891-0Fxxx)
Maximum cable length
The ASM 456 can be operated with any SLG configuration with a maximum cable length of
50 m.
Longer connecting cables of up to 1000 m are possible in some instances. The current consumption of the connected reader must however be taken into account. A number of cables must not be joined together to form a long cable due to the additional contact resistances.
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System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.3 ASM 456
Cable assembly by the customer
A reader connection plug with screw-type terminals is available for users who want to make their own cables.
Cables and reader cable connectors can be ordered according to the MOBY catalog.
For self-assembled cables, you will need cable to the following specifications:
7 x 0.25 mm 2
LiYC11Y 7 x 0.25
M12 connectors can be purchased from appropriate electrical retailers (e.g. Binder in
Germany).
The pin assignment is listed in the following table.
Table 7-8 Pin assignment
M12 connector (male)
5
6
3
4
7
Pin
1
2
8
Signal
+24 V
−RxD
0 V
RxD
TxD
−TxD
Free
PE / shield
Wire color
Note data sheet provided by cable manufacturer
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-29
Communication modules
7.3 ASM 456
7.3.4 Diagnosis using LEDs
The following figure shows details of the LEDs of the ASM 456.
7-30
Figure 7-23 LEDs of the ASM 456
Table 7-9 Status LEDs for ASM 456
LEDs Meaning *
ON
24 V DC
Lights up when there is logic voltage at the ASM (is generated by the 24 V supply voltage.)
Lights up when the 24 V supply voltage is connected to the ASM.
ACT_1, ACT_2 The corresponding reader is active in processing a user command.
ERR_1, ERR_2 * A flashing pattern indicates the last error to occur.
PRE_1, PRE_2 ** Indicates the presence of a transponder.
RxD_1, RxD_2 Indicates live communication with the reader. May also indicate malfunctions on the transponder.
*) The meaning of the individual flash patterns and the associated fault descriptions can be found in the relevant FB and FC documentation.
**) In multitag mode, this LED uses a flash interval to indicate the number of data media currently within the range of influence of the reader.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.3 ASM 456
Table 7-10 LED display for PROFIBUS diagnosis
BF
On flashes flashes
SF
–
–
Cause of error
• ASM is in start-up mode.
• Connection to DP Master failed.
• ASM not detecting a baud rate
• Bus interrupt
• DP Master not functioning
On • The project data sent to the ASM by the DP Master do not match the configuration of the ASM.
• ASM has detected the baud rate, but is not activated by the DP Master.
• ASM has not been assigned project plans.
Error handling
–
• Check the PROFIBUS DP connection.
• Check the DP Master
• Check all cables on your
PROFIBUS DP network.
• Check whether the connector plugs for the PROFIBUS DP are securely plugged into the ASM.
• Check the project for the ASM
(input/output, PROFIBUS address).
• Correct GSD file being used?
• Check the PROFIBUS address set in ASM and/or in the project software.
• Check the project for the ASM
(station type).
• Replace the ASM. On
Off flashes • There is a hardware defect in the
ASM.
On • Diagnosis available
On Off • The set PROFIBUS address is incorrect or greater than 99.
– = Status not relevant
• Evaluate the diagnostic information.
• Set the address in the range 1 to
99 and carry out new ramp-up.
Other ASM operating modes are indicated by the PRE, ERR, ACT, SF and ON LEDs:
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-31
Communication modules
7.3 ASM 456
7.3.5 Technical data
Table 7-11 Technical data for ASM 456
Serial interface to the user
Procedure after connection
Transmission rate
Max. block length
Serial interface to the reader
•
•
•
Connector
Max. cable length
Readers that can be connected
Software functions
Programming
Function blocks:
• SIMATIC S5
• SIMATIC S7
Transponder addressing
Commands
PROFIBUS DP-V1
EN 50170 Vol. 2 PROFIBUS
M12 and 7/8" technology / ECOFAST
9600 baud to 12 Mbaud
(automatic detection)
2 words cyclic/240 bytes acyclic
2 x M12 coupler plug
1000m, reader dependent; 2 m = Standard length;
(up to 1000 m on request)
Extension cable = 2 m, 5 m, 10 m, 20 m and 50 m
2 x reader
Depending on the PROFIBUS DP master
–
FC 45 (normal addressing without multitag)
Direct access via addresses
Initialize transponder, read data from transponder, write data to transponder, etc.
Supply voltage: 2
• Rated value
• Permissible range
Current consumption 1
Galvanic isolation
Ambient temperature
• During operation
• Storage and transport
24 V DC
20 V to 30 V DC
Max. 800 mA; typ. 80 mA (without reader)
Yes
0 °C to +55 °C
–40 to +70 °C
Dimensions (W x H x D) in mm
• ASM 456 only
• ASM 456 with ECOFAST connection block
60 x 210 x 30
Weight, approx.
Degree of protection
60 x 210 x 60
210 g
IP67
MTBF (at 40 °C) 122 years
1) The power supply must deliver the required current of up to 800 mA for brief power failures ≤ 20 ms.
2) All supply voltages and signal voltages must be protective low level voltage (SELV/PELV acc. to
EN 60950)
24V DC supply: Safety (electrical) isolation of low voltage (SELV / PELV acc. to EN 60950)
7-32
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7.3.6
Communication modules
7.3 ASM 456
Dimensional drawings
The following figure shows the dimensional drawing of an ASM 456 with bus connection block.
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Figure 7-24 Dimensional drawing of ASM 456 (in mm)
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-33
Communication modules
7.3 ASM 456
7.3.7 Ordering data
Table 7-12 Ordering data for ASM 456
Product description
ASM 456 interface module for PROFIBUS DP V1 max. 2 readers can be connected
Accessories for ECOFAST connection:
Connection block ECOFAST
PROFIBUS ECOFAST hybrid plug 180 with pin insert (5 per pack) with socket insert (5 per pack)
PROFIBUS ECOFAST termination plug with terminating resistor
ECOFAST hybrid cable, pre-assembled
ECOFAST hybrid cable, not pre-assembled, sold by the meter
Accessories for M12 7/8" connection:
Connection block M12
M12 terminal resistor for PROFIBUS (5 per pack)
PROFIBUS cable with M12 connectors, pre-assembled
Cable for supply voltage with pre-assembled 7/8" connectors
PROFIBUS FC standard non-pre-assembled cable; max. length 1000 m
Order number
6GT2002-0ED00
6ES7194-3AA00-0AA0
6GK1905-0CA00
6GK1905-0CB00
6GK1905-0DA10
6XV1830-7B... 1)
6XV1830-7AH10
6ES7194-3AA00-0BA0
6GK1905-0EC00
6XV1830-3D... 1)
6XV1822-5B... 1)
6XV1830-0EH10
PROFIBUS M12 connector plug (5 per pack) with pin insert with socket insert
Connector plug 7/8" for voltage (5 per pack) with pin insert with socket insert
Cable accessories:
Plug-in cable, pre-assembled, length 2 m (standard length)
Plug-in cable, pre-assembled, length 5 m
6GK1905-0EA00
6GK1905-0EB00
6GK1905-0FA00
6GK1905-0FB00
Plug-in cable, pre-assembled, length 10 m
Plug-in cable, pre-assembled, length 20 m
Plug-in cable, pre-assembled, length 50 m
Angled extension for direct connection of reader to ASM 456 or for extending any plug-in cables
CD "RFID Systems Software & Documentation" with FC 45, GSD file
6GT2891-0FH20
6GT2681-0FH50
6GT2681-0FN10
6GT2681-0FN20
6GT2681-0FN50
6GT2891-0JH20
6GT2080-2AA10
Other accessories for ASM 456 (network components) ET 200eco manual
6ES7198-8GA00-8AA0
Description of FC 45 (for ASM 456)
German
English
French
Available in electronic form on the CD "RFID Systems
Software & Documentation"
1) These cables are available in different lengths. See Catalog IK PI for more details
7-34
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7.4
7.4
ASM 473
Communication modules
7.4 ASM 473
7.4.1 Features
Field of application
The ASM 473 interface module is an RF300 module for SIMATIC S7. It can be plugged into the ET 200X distributed I/O station and DESINA. ET 200X is operated by the user over
PROFIBUS DP V1. An S7-300 or S7-400 with integrated PROFIBUS connection can be used as the controller.
ASM 473 supplements the SIMATIC S7 interface module ASM 475. The IP67 degree of protection means that it can be installed and operated in the process without the need for an additional protective housing.
To operate the ASM 473, an ET 200X basic module BM 141/142 with the order number
6ES7141-1BF11-0XB0 or 6ES7142-1BD21-0XB0 or a BM 143 is required.
The transponder data are accessed by means of physical addressing of the transponder.
For operation in a SIMATIC S7, the function FC 45 is available. The hardware of the ASM
473 is configured with an object manager (OM) that is integrated in the SIMATIC Manager.
Figure 7-25 Interface module ASM 473
Other features:
• Up to 7 ASM 473 interface modules can be operated simultaneously in an ET 200X station.
• Any other I/O modules from the ET 200X spectrum can be operated with the ASM 473.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-35
Communication modules
7.4 ASM 473
7.4.2 Pin assignment and display elements
Pin assignments
The figure below illustrates the pin assignment for the read/write device and the display elements.
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Figure 7-26 Interfaces and indicators of the ASM 473 for RF300
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7.4.3 Configuration
Configuration
Communication modules
7.4 ASM 473
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Figure 7-27 Example - Configurator for ASM 473
Note
It differs from ASM 452 in that for ET 200X the 24 V supply must be connected to the
PROFIBUS connector and on the load voltage connector (see the ET 200X manual).
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-37
Communication modules
7.4 ASM 473
Basic module - Requirements for operation of ASM 473
The following table indicates the status of the ET 200X basic module of 10/2002. The functionality of new basic modules is stored in HW Config of the SIMATIC Manager.
Table 7-13 Requirements for operation of ASM 473
Order number of the ET 200X basic module
For operation with ASM 473
(6GT2002-0HA00) *
For operation with ASM 473
PARAM (6GT2002-0HA10)
6ES7141-1BF00-0XB0
6ES7141-1BF00-0AB0
6ES7141-1BF01-0XB0
6ES7141-1BF10-0XB0
6ES7141-1BF11-0XB0
6ES7141-1BF40-0AB0
6ES7142-1BD10-0XB0
6ES7142-1BD11-0XB0
6ES7142-1BD20-0XB0
6ES7142-1BD21-0XB0
No
Yes
No
No
Yes
Yes
No
No
No
Yes
6ES7142-1BD22-0XB0
6ES7143-1BF00-0AB0
6ES7143-1BF00-0XB0
6ES7147-1AA00-0XB0
No
Yes
Yes
No
Yes
Yes
Yes
No
6ES7147-1AA01-0XB0
* Discontinued
No Yes
** Notes on operation:
In HW Config, please parameterize the module 6ES7142-1BD21-0XB0.
**
No
Yes
No
No
Yes
Yes
No
No
No
Yes
7-38
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Example for a maximum configuration of ASM-473 on an ET 200X
Communication modules
7.4 ASM 473
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Figure 7-28 Example for a maximum configuration of ASM 473 on an ET 200X
Depending on the PROFIBUS master, up to 123 ET 200X modules can be run on one
PROFIBUS branch.
Hardware configuration
The ASM 473 is integrated in the hardware configuration of the SIMATIC Manager by calling
Setup.exe in the directory daten\S7_OM on the "RFID Systems Software & Documentation"
CD. Currently, the ASM 473 cannot be integrated in masters of other manufacturers.
Reader connection system
A reader always occupies the two M12 connection sockets X3 and X4 on the ASM 473. A prefabricated cable makes it easy to connect the reader. The standard version of the connecting cable is 2 m in length. Other cable lengths are available on request.
For customers who want to assemble their own cables, an ASM cable connector with screwtype terminals is available. Cables and ASM cable connectors can be ordered from the
MOBY catalog.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-39
Communication modules
7.4 ASM 473
7.4.4 Technical data
Technical data
Table 7-14 Technical data for ASM 473
Interface for ET 200X
Communication
Command buffer in ASM
Serial interface to the reader
• Connector
• Max. cable length
• Readers that can be connected
Software functions
Programming
Function blocks for SIMATIC S7
MDS addressing
Commands
PROFIBUS Diagnosis
S7 diagnostics
Reloadable firmware
Power supply 1
• Rated value
• Permissible range
Current consumption
Power dissipation of the module
Digital outputs/inputs
Ambient temperature
• During operation
• Storage and transport
Dimensions (W x H x D) in mm
• Single unit
• Width module
Fixing
Degree of protection
Weight, approx.
SIMATIC S7 I/O bus cyclic/acyclic services
2 words cyclic/238 bytes acyclic
142 x 238 bytes
2 x M12 coupler plug
2 m = standard length; other pre-assembled cables = 5 m, (up to 1000 m on request)
1 x reader RF310R with RS 422
Depending on the PROFIBUS DP master
FC 45
Direct access via addresses
Initialize transponder, read data from transponder, write data to transponder, etc.
Yes; in accordance with ET 200X basic station
Yes, can be called up via S7 OM
Yes, via S7 OEM
24 V DC
20.4 V to 28.8 V DC
Typ. 75 mA; max. 500 mA
(or see Technical Data of the connected reader)
Typically 1.6 W
Via expansion modules from the ET 200X spectrum
0 °C to +55 °C
-40 °C to +70 °C
87 x 110 x 55
60 x 110 x 55
2 M5 screws (customer side)
2 M3 screws (product side)
IP67
0.275 kg
For installation instructions and general technical data, see the ET 200X manual.
7-40
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7.4.5
Communication modules
7.4 ASM 473
Dimensional drawings
Dimension drawing for mounting holes
The figure below shows the dimensions for the position of the holes for the fixing screws for a basic module and an ASM 473 expansion module.
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Figure 7-29 Dimensions for fixing holes for basic modules and expansion modules
Example of stripped lengths
The following diagram shows an example of stripped lengths. The lengths apply to all cables which can be connected to the connector plugs. You must twist any shield braid present, plug into a core end sleeve and cut off any excess.
7ZLVWHGDQG
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VKLHOGEUDLGLQJ
Figure 7-30 Length of stripped insulation for PROFIBUS cables
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-41
Communication modules
7.4 ASM 473
7.4.6 Ordering data
Ordering data
Table 7-15 Ordering data for ASM 473
Order No.
Interface module ASM 473
1x RF310R reader with RS 422 interface can be connected
Accessories:
6GT2002-0HA10
Connecting cable ASM 473 ↔ Reader RF310R
Plug-in cable, pre-assembled, length 2 m (standard length) 6GT2491-1CH20
6GT2491-1CH50
6GT2090-0BC00
Plug-in cable, pre-assembled, length 5 m
Opt. Cable connector without reader cable
(for cable lengths > 20 m) ASM 473 ↔ Reader
CD "RFID Systems Software & Documentation" with FC 45,
GSD file
FC 45 Reference Manual
German
English
French
6GT2080-2AA10
Available in electronic form on the
CD "RFID Systems Software &
Documentation"
7-42
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.5 ASM 475
7.5
7.5
ASM 475
7.5.1 Features
Field of application
The ASM 475 interface module acting as the link between all RF300 systems and SIMATIC
S7-300 performs the functions of a communication module. It can be operated centrally in the S7-300 or decentrally in an ET200M.
As many as eight ASM 475 interface modules can be plugged into one SIMATIC S7-300 rack and operated. In a configuration with several racks (max. four), the ASM 475 can be plugged into and operated on any rack. This means that as many as 32 ASMs can be operated in the maximum configuration of a SIMATIC S7-300. The ASM can also be operated in the ET 200M distributed I/O on PROFIBUS. Operation in an S7-400 environment is therefore problem-free. Up to 7 ASMs can be operated on each ET200M.
Error messages and operating states are indicated by LEDs.
A configuration that is resistant to interference is possible due to electrical isolation between the read/write device and the SIMATIC S7-300 bus.
Figure 7-31 Interface module ASM 475
The ASM 475 with the order number 6GT2002-0GA10 is a parameterizable module. The basic functions of the module are then already specified when the module is configured in
HW Config (e.g. standard addressing).
The data in the MDS is accessed direct by means of physical addresses using the ASM 475.
Operation in a SIMATIC S7 is controlled by the function FC 45.
ASM 475 and FC 45 form a unit that is used for reading the data of the MDS easily and at optimal speed.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-43
Communication modules
7.5 ASM 475
7.5.2 Indicators
Bezel and indicator elements
The figure below illustrates the bezel of the ASM 475 and the inside of the front door complete with the associated connection diagram. The read/write devices must be connected to the ASM in accordance with the connection diagram.
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Figure 7-32 Bezel and inside of the front door of the ASM 475
7-44
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Communication modules
7.5 ASM 475
Display elements on the ASM
Table 7-16 Function of the LEDs on the ASM 475
Light emitting diode Meaning
SF
DC 5V
ACT_1, ACT_2
ERR_1, ERR_2
PRE_1, PRE_2
RxD_1, RxD_2
System fault (hardware error on ASM)
24 V are connected to ASM and the 5 V voltage on ASM is OK.
The corresponding reader is active in processing a user command.
A flashing pattern indicates the last error to occur. This display can be reset using the parameter Option 1.
Indicates the presence of a transponder.
Indicates live communication with the reader. In the event of a fault on the reader, this display may also be lit.
On the ASM 475, further operating states are indicated with the LEDs PRE, ERR and SF:
Table 7-17 Operating status display on ASM 475 via LEDs
SF
ON
ON
OFF
OFF
Any value
OFF
PRE_1
OFF
2 Hz
2 Hz
5 Hz
OFF
ERR_1
OFF/ON ON
(perm.)
ON
OFF
2 Hz
5 Hz
1 flash every 2 s
PRE_2 ERR_2
OFF/ON ON
(perm.)
OFF
2 Hz
2 Hz
5 Hz
OFF
OFF
OFF
2 Hz
5 Hz
1 flash every 2 s
Meaning
Hardware is defective (RAM, Flash, etc.)
Charger is defective (can only be repaired in the factory).
Firmware loading is active or no firmware detected
• Firmware download
• ASM must not be switched off
Firmware loading terminated with errors
• Restart required
• Load firmware again
• Check update files
Operating system error
• Switch ASM off/on
ASM has booted and is waiting for a RESET
(init_run) from the user.
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-45
Communication modules
7.5 ASM 475
7.5.3 Configuration
Configuration
Centralized configuration with SIMATIC S7-300
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7-46
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Distributed configuration with ET200M
$60 b
Communication modules
7.5 ASM 475
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Reader connection system
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Figure 7-35 Installation of connecting cable ASM 457-RF300-Reader with RS 422
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7-47
Communication modules
7.5 ASM 475
Cable installation
Signal
24 V DC
TX -
GND
TX +
RX +
RX -
M12
1
2
3
4
5
6
Cable white brown
Green
Yellow
Gray
Pink
Shield 8 + terminal piece -
Cable assignment for connection of an RF300 reader to ASM 475
Finely-stranded conductor
1
2
3
4
5
6
8
Labeling
1 Reader 2
8 -16
1 Reader 2
7-15
1 Reader 2
9-17
1 Reader 2
6-14
1 Reader 2
4-12
1 Reader 2
5-13
7-48
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
7.5.4 Technical data
Technical data
Communication modules
7.5 ASM 475
Table 7-18 Technical data for ASM 475
Serial interface for SIMATIC S7-300 or
ET200M
Communication
Command buffer in ASM 475
Serial interface to the reader
Connector
Max. cable length
Readers that can be connected
ASM 475 with FC 45
I/O bus; cyclic and acyclic services
2 words cyclic/238 bytes acyclic
70 x 238 bytes per RF310R reader
Via screw-type terminal on front connector
The front connector is not included in the scope of supply.
Pre-assembled cables = 2 m, 5 m,
(up to 1000 m on request)
2 x RF310R reader with RS 422 parallel operation
Depending on the PROFIBUS DP master
FC 45
Software functions
Programming
Function blocks for SIMATIC S7
Transponder addressing
Commands
Multitag mode
S7 data structures via UDTs
Power supply
Rated value
Permissible range
Current consumption
Without reader for U = 24 V DC, max.
With reader connected, max.
Power dissipation of the module, typ.
Current consumption from I/O bus, max.
Direct access via addresses
Initialize transponder, read data from transponder, write data to transponder
No
Yes
24 V DC
20.4 V to 28.8 V DC
350 mA
500 mA, per connected reader
2 Watts
80 mA
Electrical isolation between S7-300 and RF300 Yes
V24 fuse to reader Yes, electronic
Ambient temperature
During operation
Horizontal installation of SIMATIC
Vertical installation of SIMATIC
0 to +60 °C
0 to +40 °C
Storage and transport
Dimensions (W x H x D) in mm
Weight, approx.
-40 °C to +70 °C
40 x 125 x 120
0,2 kg
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Communication modules
7.5 ASM 475
7.5.5 Ordering data
Ordering data
Table 7-19 Ordering data for ASM 475
Order No.
ASM 475 interface module for SIMATIC S7
2 x RF310R reader with RS 422 can be connected in parallel, without front connector
Accessories:
Front connector (1 x per ASM)
Connecting cable ASM 475 ↔ RF310R
6ES7392-1AJ00-0AA0
Plug-in cable, pre-assembled, length: 2 m (standard length) 6GT2891-0EH20
Plug-in cable, pre-assembled, length: 5 m 6GT2891-0EH50
Opt. Cable connector without reader cable
(for cable lengths > 50 m) ASM 475 ↔ reader
Terminal element (1 x per reader cable)
Shield connecting element
CD "RFID Systems Software & Documentation" with FC 45,
S7 object manager
6GT2002-0GA10
6GT2090-0BC00
6ES7390-5BA00-0AA0
6ES7390-5AA00-0AA0
6GT2080-2AA10
FC 45 Reference Manual
German
English
French
Available in electronic form on the
CD "RFID Systems Software &
Documentation"
The ASM 456 plug-in cables 6GT2891-0Fxxx can be used as extension cables.
7-50
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Communication modules
7.5 ASM 475
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System diagnostics
8
8.1
8.1
Overview
Extended diagnostic functions with SIMATIC RF300
With SIMATIC RF300, extended diagnostic functions are available which simplify start-up and maintenance.
These diagnostic data are accessed using the FC 45 function with the SLG STATUS and
MDS STATUS commands. These two commands can each be called in various modes
(subcommands) for which corresponding data structures (UDTs) are defined.
Command
SLG STATUS
MDS STATUS
Mode
(subcommand)
01
06
01
02
Meaning
Hardware and firmware configuration, parameterization status
Communication error counter, current command status
Serial number of the tag (UID), memory configuration
EEPROM write-protection status
Serial number of the tag (UID), HF field strength value, communication error counter, presence counter (duration)
Overview of the diagnostic functions
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System diagnostics
8.2 Reader diagnostics with SLG STATUS
8.2
8.2
Reader diagnostics with SLG STATUS
The SLG STATUS command can be used to scan the status and diagnostics data of the reader.
SLG STATUS (mode 01), UDT110
HW ASCII
HW-V Binary value
Url-V
FW
FW-V
TR
TR-V
SS
Baud
Binary value
ASCII format
Binary value
Binary value
Binary value
Binary value
Binary value mtag
ANT
ANW
Binary value
Binary value
Binary value
Type of hardware
(31 to 38 hex)
HW version
0 to FF hex
0 to FF hex
Version of loader
0 to FF hex
0 to FF hex
Type of firmware
Firmware version
0 to FF hex
0 to FF hex
Type of driver
= Version (high byte): Unused
= Version (low byte)
= Version (high byte)
= Version (low byte)
= Version (high byte)
= Version (low byte)
"1" = 3964R
Version of driver
0 to FF hex
0 to FF hex
RS 232 / RS 422
01 hex
Baud rate
01 hex
02 hex
05 hex
Number of MDSes
(Multitag/Bulk) that can be processed in the antenna field
Status of antenna
01 hex
02 hex
Presence mode
0
01 hex
= Version (high byte)
= Version (low byte)
= RS 422
= 19.2 Kbaud
= 57.6 Kbaud
= 115,2 Kbaud
= 1 with single-tag mode (param
= 0x05, 0x25)
= Antenna On
= Antenna Off
= Operation without presence
= Operation with presence (see
ANW-MELD signal)
8-2
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System diagnostics
8.2 Reader diagnostics with SLG STATUS
SLG STATUS (mode 06), UDT280
FZP Binary value
ABZ
CFZ
Binary value
Binary value
SFZ Binary value
CRCFZ Binary value
BSTAT Binary value
ASMFZ Binary value
0 … 255
0 … 255
0 … 255
0 … 255
0 … 255
0 … 255
0 … 255
= Error counter, passive (errors during idle time)
= Abort counter
= Code error counter
= Signature error counter
= CRC error counter
= Current command status
= Interface problems to host
(ASM/PC) parity, BCC, frame error
Note
All counter values are reset after reading (= SLG STATUS command executed).
Explanations:
• "FZP": Counts interference pulses when communication is not taking place with a transponder. (e.g. EMC interference caused by contactors, motors, etc.). Counter values can also be generated when a tag is located at the edge of the field even when there is no external interference.
• "ABZ", "CFZ", "SFZ" and "CRCFZ" are protocol error counters that can be generated during reader/tag communication. This can be caused by unsuitable reader/tag positioning (e.g. tag on field boundary, several data carriers in the field) or external electromagnetic interference.
To ensure clear diagnosis of the quality of communication, it is recommended that an SLG
STATUS command (mode 06) is executed following receipt of the presence command to reset the error counter.
The protocol error counters are not mutually independent. If a code error (CFZ) occurs, this will cause a secondary signature (SFZ) or CRC (CRCFZ) error.
• "BSTAT" is the status for the most recently executed command. A value other than 0 means that the previous command was repeated by the reader due to faults (see above).
• "ASMFZ" signals line-conducted communication interference between the communication module (ASM) and the reader. Faults of this type can be caused by contact problems on the connector or the cable connection.
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System diagnostics
8.3 Transponder diagnostics with MDS STATUS
8.3
8.3
Transponder diagnostics with MDS STATUS
The MDS STATUS command can be used to scan the status and diagnostics data of the transponder that is located within the antenna field.
MDS STATUS (mode 01), UDT260
UID Binary value 0 … 2 64 -1 = b0-31: 4 byte TAG ID, b32-63: 0
MDS type Binary value 0x01
Lock status
0x02
0x03
Binary value 0 … 255
= Transponder without FRAM
= Transponder with FRAM 8 KB
= Transponder with FRAM 32 KB
= Content of lock-bit register (EEPROM addr.
0xFF18)
MDS STATUS (mode 02), UDT270
LFD Binary value 0 … 255
FZP Binary value 0 … 255
FZA
ANWZ
Binary value 0 … 255
Binary value 0 … 255
Note
All counter values are reset when the tag exits the field or when the antenna is switched off.
= Value for field strength
= Error counter (passive) ➙ errors during idle time
= Error counter (active)
= Presence counter
Notes:
• "LFD" is a value for the field strength that is determined in the transponder. The lower the value, the higher the field strength. A setpoint of < 28 hex signals reliable data transfer.
• "FZP" counts fault pulses when communication with a transponder is not taking place
(e.g. electromagnetic interference caused by contactors, motors, etc.). Counter values can also be generated when a transponder is located at the edge of the field even when there is no external interference.
• "FZA" counts errors that can occur during reader-to-transponder communication. This can be caused by unsuitable reader/transponder positioning (e.g. transponder on field boundary, several data carriers in the field) or external electromagnetic interference.
• "ANWZ" is the value for the time that the transponder remains in the field before the MDS
STATUS command (mode 02) is executed. A time step is 10 ms. The maximum time that can be recorded is therefore 2.5 s.
8-4
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Accessories
9
9.1
9.1
RFID Systems Software & Documentation
Version 3.0 and higher of the "RFID Systems Software & Documentation" product is supplied on CD. All the required function blocks and drivers as well as the documentation for the
RFID systems are included.
• FC 35: S7 function for the 8xIQ-Sense module
• FB 240: Function block for ASM 450; MOBY on PROFIBUS DP via SIMATIC S5
(including device data file for PROFIBUS DP)
• FB 250: Function block for ASM 400
• FB 41 contains a function block for the ASM 410. The call interface of the FB is virtually identical to FB 250. Please refer to the description of FB 250 for programming instructions.
• FC 44 can be used to operate the ASM 450 in a SIMATIC S7 environment. It is essential to read the instructions in the "Readme" file in the FC 44 directory. The "FC 44 for ASM
450" description is available for operation of the ASM 450.
• FC 45: S7 function for the ASM 754
• Function FC 47 for ASM 470
• FB 47 contains a function block for SIMATIC S5 115U - 155U. It can be used to operate the ASM 470 in a SIMATIC S5 environment via an ET 200M.
• Load program for ES 030 and device data file for connection of the ES 030 to PROFIBUS
DP
• Test and demo programs for demonstrating the "read from MDS" and "write to MDS" functions etc. on a PC (Windows). The ASM 424/724 MOBY modules and SIM are connected to the PC by cable to the serial interface of the PC (COM 1 or COM 2).
• 3964R driver for DOS, Windows 95 and Windows NT
• C library for CCT32 for Windows 95/NT 4.0
• C library for MOBY API for Windows 98/NT 4.0
• Latest edition of MOBY documentation in PDF format
• Tools: You will find utility programs for RFID system configuration here.
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Accessories
9.1 RFID Systems Software & Documentation
The "RFID Systems Software & Documentation" CD has a user-friendly interface based on
HTML. After Start.exe has been called, a window for selecting the RFID system appears:
• MOBY
• RF300
• RF600
After selecting the RFID system, you can navigate to the required information.
Note
Notes on "RFID system software" and licensing
When purchasing a communication module or an interface module, no software or documentation is supplied. The "RFID Systems Software & Documentation" CD-ROM contains all available FBs/FCs for the SIMATIC, C libraries, demo programs, etc. and needs to be ordered separately. In addition, the CD-ROM contains the complete RFID documentation (German, English and French) in PDF format.
The purchase of a communication module or an interface module includes a payment for the use of the software, including documentation, on the "RFID Systems Software &
Documentation" CD-ROM and the purchaser acquires the right to make copies (copy license) insofar as they are required as part of the customer-specific application or development for the plant.
The enclosed contract pertaining to the use of software products against a one-off payment shall apply in addition.
9-2
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A
Appendix
A
A.1
A.1
Certificates and Approvals
DIN ISO 9001 certificate
The quality assurance system for the entire product process (development, production, and marketing) at Siemens fulfills the requirements of ISO 9001 (corresponds to EN29001:
1987).
This has been certified by DQS (the German society for the certification of quality management systems).
EQ-Net certificate no.: 1323-01
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A-1
Appendix
A.1 Certificates and Approvals
Certifications for the United States, Canada, and Australia
Safety
One of the following markings on a device is indicative of the corresponding approval:
Underwriters Laboratories (UL) per UL 60950 (I.T.E) or per UL 508 (IND.CONT.EQ)
Underwriters Laboratories (UL) according to Canadian standard C22.2 No. 60950
(I.T.E) or C22.2 No. 142 (IND.CONT.EQ)
Underwriters Laboratories (UL) according to standard UL 60950, Report E11 5352 and
Canadian standard C22.2 No. 60950 (I.T.E) or UL508 and C22.2 No. 142
(IND.CONT.EQ)
UL recognition mark
Canadian Standard Association (CSA) per Standard C22.2. No. 60950 (LR 81690) or per C22.2 No. 142 (LR 63533)
Canadian Standard Association (CSA) per American Standard UL 60950 (LR 81690) or per UL 508 (LR 63533)
A-2
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EMC
Appendix
A.1 Certificates and Approvals
USA
Federal Communications
Commission
Radio Frequency
Interference Statement
Shielded Cables
Modifications
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Shielded cables must be used with this equipment to maintain compliance with FCC regulations.
Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.
Conditions of Operations This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CANADA
Canadian Notice
Avis Canadien
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe b est conforme à la norme NMB-003 du Canada.
AUSTRALIA
This product meets the requirements of the AS/NZS 3548 Norm.
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Appendix
A.2 Service and support
A.2
A.2
Service and support
Technical support
You can reach the technical support team for all A&D projects at
• Telephone: +49 (0) 180 5050 222
• Fax: +49 (0) 180 5050 223
Internet
A.3
A.4
• Visit our site on the Internet at: http://www.siemens.com/automation/service&support
• You can send a support query to: http://www.siemens.de/automation/support-request
• You can find the latest general information about our identification systems on the
Internet at: http://www.siemens.de/simatic-sensors/rf
• The online catalog and the online ordering system is available at: http://mall.automation.siemens.com/
A.3
Contacts
If you have any further questions on the use of our products, please contact one of our representatives at your local Siemens office.
The addresses are found on the following pages:
• On the Internet at: http://www.siemens.com/automation/partner
• In catalog CA 01
• In Catalog FS 10 specially for factory automation sensors
A.4
Training
Training center
We offer appropriate courses to get you started. Please contact your regional Training
Center, or the central Training Center in D-90327 Nuremberg.
Telephone: +49 (911) 895-3200 http://www.sitrain.com
A-4
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List of abbreviations
ASM
Interface module
B
Width of a transmission window
CSA
Canadian Standard Association
EMC
Electromagnetic compatibility
FB
Function Block
FC
Function
IEC
International Electrotechnical Commission
L
Length of a transmission window
MDS
Mobile data memory
OTP
One Time Programmable
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List of abbreviations-1
List of abbreviations
RFID
Radio Frequency Identification Devices
Sa
Operating distance between MDS and SLG
Sg
Limit distance
SLG
Read/write device
SP
Intersection of the axes of symmetry of the MDS
Tag
See transponder
TPDR
Transponder
UHF
Ultra High Frequency
UID
Unique Identification. A serial number which identifies the transponder uniquely.
UL
Underwriter Laboratories, USA
VDE
Verband Deutscher Elektrotechniker [Association of German Electrical Engineers]
XPDR
Transponder
List of abbreviations-2
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Glossary
Active surface
Area with minimum field strength containing the transmission window, as well as the areas in which the field strength is no longer sufficient for data exchange.
Automation system (AS)
A programmable logical controller (PLC) of the SIMATIC S7 system, comprising a central controller, a CPU and various I/O modules.
Battery-free data storage unit
Mobile data storage units which operate without batteries. Power is supplied to the data storage unit across an electromagnetic alternating field.
CE marking
Communauté Européenne (product mark of the European Union)
Communication modules
Communication modules are used to integrate the MOBY identification systems in SIMATIC or SINUMERIK systems, or to connect them to PROFIBUS, PC or any other system. Once supplied with the corresponding parameters and data, they handle data communication.
They then make the corresponding results and data available. Suitable software blocks
(FB/FC for SIMATIC; C libraries for PCs with Windows) ensure easy and fast integration in the application.
Data transmission rate
Unit of measurement for the volume of data transmitted within a unit of time, e.g. bytes/s
Dwell time
The dwell time is the time in which the transponder dwells within the transmission window of a read/write device. The read/write device can exchange data with the transponder during this time.
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Glossary-1
Glossary
Dynamic mode
In dynamic mode, the data carrier moves past the read/write device at a traversing rate which depends on the configuration. Various checking mechanisms (listen-in check, CRC,
ECC, etc.) ensure error-free data transfer even under extreme environmental conditions. A serial connection (up to 1000 m) is used to connect the read/write device directly to an interface module, PC, or any other system.
Electromagnetic compatibility
Electromagnetic compatibility is the ability of an electrical or electronic device to operate satisfactorily in an electromagnetic environment without affecting or interfering with the environment over and above certain limits.
EMC Directive
Guidelines for electromagnetic compatibility This guideline relates to any electrical or electronic equipment, plant or system containing electric or electronic components.
Equipotential bonding
Potential differences between different parts of a plant can arise due to the different design of the plant components and different voltage levels. It is necessary to compensate for these differences by equipotential bonding: this is done by combining the equipotential bonding conductors of power components and non-power components on a centralized equalizing conductor.
ESD Directive
Directive for handling ESDs.
Frequency hopping
Frequency hopping technique Automatic search for free channels.
In frequency hopping, data packets are transferred between the communication partners on constantly changing carrier frequencies. This makes it possible to react to interference from devices transmitting signals in the same frequency range. If an attempt to send a data packet is unsuccessful, the packet can be transmitted again on a different carrier frequency.
Interface modules (ASM)
See communication modules
IQ-Sense interface
Simple interface on the IQ-Sense module, using a standard design for all types of sensors, enabling integrated data exchange between the sensor and control system.
Glossary-2
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Limit distance
Glossary
The limit distance is the maximum clear distance between the upper surface of the read/write device and the transponder, at which the transmission can still function under normal conditions.
Metal-free area
Distance/area which must be maintained between the transponder and metal in order to prevent interference during data transfer between the transponder and read/write device.
Mobile data storage units (MDS)
See transponder
Multi-tag capability
Multi-tag capability means the ability to use several read/write devices which communicate simultaneously with different data carriers.
Programmable logic controller (PLC)
The programmable logical controllers (PLCs) of the SIMATIC S5 systems consist of a central controller, one or more CPUs, and various other modules (e.g. I/O modules).
Read/write devices (SLG)
See readers
Read/write distance
See transmission distance
Readers
Readers ensure fast, secure data transfer between mobile data storage units and higherlevel systems (PLCs, PCs, etc.). The data, energy included, are transmitted inductively across an electromagnetic alternating field or by radio. This principle enables contact-free data transmission, ensures high industrial compatibility and works reliably in the presence of contamination or through non-metallic materials.
RFID systems
SIMATIC RF identification systems control and optimize material flow and production sequences. They identify reliably, quickly and economically, use non-contact data communication technology, and store data directly on the product. They are also resistant to contamination.
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Glossary-3
Glossary
Secondary fields
The strength of the secondary fields, which exist in addition to the transmission window, is usually lower than that of the transmission window and depends on the metallic environment.
Secondary fields should not be used in configuring.
Static mode
In static mode the transponder is positioned at a fixed distance (maximum: limit distance) exactly above the read/write device.
Telegram cycles
The transfer of a read or write command takes place in three cycles, known as message frame cycles. 1 or 2 bytes of user data can be transferred with each command. The acknowledgement transfer (status or read data) takes place in 3 further cycles.
TPDR
Transponder
Transmission distance
Distance between communication module (read/write device) and transponder (mobile data storage unit)
Transmission window
Area in which reliable data exchange between transponder and read/write device is possible due to a particular minimum field strength.
Transponder
An invented word from transmitter and responder. Transponders are used on the product, the product carrier, the object, or its transport or packaging unit, and contain production and manufacturing data, i.e. all application-specific data. They follow the product through assembly lines, transfer and production lines and are used to control material flow.
Because of their wireless design, transponders can be used, if necessary, at individual work locations or manufacturing stations, where their data can be read and updated.
Glossary-4
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Index
8
8xIQ-Sense module
Addressing, 7-5
Configuration, 7-3
Indicators, 7-2
A
Active surface, 4-6
ANT18 and ANT30 transmission window, 4-4
Application Planning
SIMATIC RF300, 4-1
ASM 452
PROFIBUS address and terminating resistor, 7-13
Reader connection system, 7-11
ASM 456
Cable assembly by the customer, 7-29
Dimensional drawing with ECOFAST connection
LED display for PROFIBUS diagnosis, 7-31
PROFIBUS hardware configuration, 7-21
Setting PROFIBUS address, 7-22
Status display with LEDs, 7-31
Wiring ECOFAST connector plugs, 7-25
Wiring M12, 7/8" connector, 7-26
With connection block M12, 7/8, 7-33
ASM 473
Maximum configuration of an ET 200X, 7-39
Reader connection system, 7-39
ASM 475
Assignment for connecting cable, 7-47
Status display with LEDs, 7-45
ASM 475 configuration
Centralized configuration, 7-46
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Index-1
Index
C
Cabinet configuration, 4-50
Cable
Shielding, 4-55
Calculation example, 4-10, 4-14
CD RFIDSystemsSoftware&Communication, 9-1
Communication time for fault-free data transfer, 4-9
Configuration, 7-3
Connecting cable
Connecting the ASM 456 up to protective earth, 7-28
Coupling paths, 4-49
F
Features of ASM 452 interface module
Field data
Reader, 4-16
Reduction due to metal, 4-33, 4-34, 4-35, 4-37
Transponder, 4-16
Flush-mounting of transponders and readers, 4-30
FR300
D
Data volume
Relationship between speed and, 4-19, 4-20, 4-23,
4-26, 4-27
Design
Centralized, 7-3
Distributed, 7-3
Diagnostic functions
Dimension drawing
Reader RF310R, 5-6, 5-11
Direction of motion
Transponder, 4-6
Dwell time
Transponder, 4-8
Dynamic mode, 4-7
Dynamic mode
Dwell time of the transponder, 4-8
I
Inductive alternating field, 4-2
Installation
Several readers, 4-31
Installation guidelines, 4-29
Interference sources
Electromagnetic, 4-48
IQ-Sense interface
Pin assignment, 7-4
L
LEDs
For MOBY, 7-36 for PROFIBUS DP, 7-36
M
Memory configuration of the RF300 tags, 6-18
Metal-free area
Reader RF310R, 5-3, 5-8, 5-13
Transponder RF320T, 6-2
Transponder RF340T, 6-6, 6-10, 6-14
Minimum distance
Reader to reader, 4-18
Transponder to transponder, 4-18
E
Electromagnetic compatibility
Coupling paths, 4-49
Electromagnetic interference, 4-47
Avoiding interference, 4-53
Basic rules, 4-45
Cabinet configuration, 4-50
Cable shielding, 4-55
Definition, 4-44
Equipotential bonding, 4-54
Overview, 4-43
Propagation of electromagnetic interference, 4-47
Equipotential bonding, 4-54
O
Ordering data
RF310R with IQ-Sense, 5-5
Index-2
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P
PROFIBUS cable
PROFIBUS Diagnosis
R
Read/write distance, 4-2
Reader and ANT1 transmission window, 4-2
Reader RF310R, 5-2, 5-7, 5-12, 5-17
Dimension drawing, 5-6, 5-11
Display elements, 5-2, 5-7, 5-12, 5-17
Features, 5-2, 5-7, 5-12, 5-17
Metal-free area, 5-3, 5-8, 5-13
Minimum distance, 5-3, 5-8
Pin assignment of IQ-Sense interface, 7-4
Readers, 5-1
Mounting, 4-31
Reducing interference due to metal, 4-29
Reduction of field data, 4-33, 4-34, 4-35, 4-37
Resistance to chemicals
Transponder, 4-38
RF300
RFID systems
Overview, 3-1
S
Safety information/instructions, 2-1
Secondary fields, 4-5
Shielding, 4-55
SIMATIC RF300
Static mode, 4-7
Static mode
Dwell time of the transponder, 4-8
System components
Overview, 3-4
System overview
RFID systems, 3-1
Systems
RFID, 3-1
T
Technical data
Transponder RF320T, 6-3, 6-7
Transponder RF340T, 6-7
Transponder RF350T, 6-11, 6-16
Transponder RF360T, 6-16
Time constants, 4-9
Tolerance of pallet side transport, 4-10, 4-14
Tolerance of pallet transport height, 4-10, 4-14
Tracking
Tolerance, 4-5
Tracking tolerances, 4-5
Transmission window
Impact of metal, 4-33, 4-37
Width, 4-5
Transponder, 6-1
Active surface, 4-6
Directions of motion, 4-6
Dwell time, 4-8
Mounting on metal, 4-32
Resistance to chemicals, 4-38
Transponder RF320T, 6-4
Features, 6-1
Metal-free area, 6-2
Technical data, 6-3
Transponder RF340T
Features, 6-5, 6-13
Metal-free area, 6-6, 6-10, 6-14
Technical data, 6-7
Transponder RF350T
Features, 6-9
Technical data, 6-11
Transponder RF360T
Technical data, 6-16
Transponder speed, 4-19, 4-20, 4-23, 4-26
U
User data
Calculation of maximum amount of, 4-9
Index
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Index-3
Index
Index-4
SIMATIC RF300
System Manual, Release 04/2006, J31069 D0166-U001-A2-7618
Siemens AG
Automation and Drives
Factory Automation Sensors
Postfach 4848
90327 NUERNBERG
Federal Republic of Germany www.siemens.com/simatic-sensors
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Key features
- Communication between SIMATIC S7-300 and ET200M systems and RF300 components
- Connection of optical sensors, ultrasonic sensors, RF identification systems
- Galvanic isolation
- Reverse polarity protection
- Different communication interfaces