Avery Dennison ALX 92x Applicator Interface SERVICE MANUAL

02/10 Rev. 5.04-02
SERVICE MANUAL
ALX 92x
Applicator Interface
Applicator Operation ..................................... 2
Function .................................................... 2
Connecting an applicator .......................... 3
Selecting an applicator type ...................... 4
Signal-Time-Diagrams .................................. 5
Time/sensor controlled applicators ........... 5
PEP IV ....................................................... 6
PEP Blow On ............................................ 7
Reverse PEP ............................................. 8
LTP und LTPV ........................................... 9
PEP II Sensor .......................................... 10
ASA ......................................................... 11
Interface description ....................................12
Important notes ........................................12
Firmware requirements ............................12
Connector Position ..................................13
Connections and configuration ................14
Replacing older boards ............................16
Layout diagram ........................................17
Block diagram ..........................................18
Circuit diagrams for signal inputs .............19
Circuit diagrams for signal outputs ..........20
Pin assignments ..........................................22
Applicator connection ..............................22
Avery-Applicator-connection ....................24
Machine status connection ......................25
Product sensor connection ......................27
Signal LEDs .................................................28
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ALX 92x
Applicator Interface
Applicator Operation
Function
If direct labelling from the dispensing edge is not possible, the labeller can be
equipped with an applicator. In applicator mode, the applicator takes the label
from the dispensing edge and carries it to the product.
The labeller can be equipped with various applicators, depending on the need.
Those applicators are all driven by compressed air. The following are possible:
LTP / LTPV
LTP (Light Touch Pneumatic) and
LTPV (Light Touch Pneumatic Vacuum):
Applicator with „Light Touch“ function. „Light Touch“ means, that the movement of the (compressed air) cylinder is limited by sensors, which react to a
light touch onto the product. The LTPV additionally sucks the labels on with a
vacuum nozzle.
Advantages:
• Application on products with different heights possible
• Only light pressure onto the product (important with sensitive products)
PEP
The cylinder movement is limited by a setable length of time. After the run out
of this application time, the applicator moves back into home position.
PEP Blow on
PEP-type applicator with blow on function: After run out of the application time,
the blow on function is activated. After run out of the blow on time, the applicator moves back into home position.
PEP II Sensor
The cylinder movement is limited by a (touch down) sensor, which signals the
contact to the product and triggers the backwards-movement.
ASA
ASA (Air Stream Applicator)
This applicator type has no moving parts, but blows the label onto the product
(also called „blow box“). After the start signal, the blow on valve is opened for
a setable time length.
Reverse PEP
This applicator is partly time related. Working procedure:
The applicator moves to its end position and “waits“ for the start signal. The
start signal triggers the blow on valve which is active for the defined blow on
time. After the run out or the blown on time, the applicator moves to home position, gets the next label and moves to the wait position.
BTS
BTS (Bad Tag Separator)
This device does the opposite of an applicator: it removes labels from the dispensing edge of a labeller. The BTS is used for sorting out RFID labels, which
could not be read/written properly.
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SERVICE MANUAL
ALX 92x
Applicator Interface
Connecting an applicator
Depending on the applied applicator type, different input and output signals
are used.
The following applicator types, which are distributed by Avery Dennison, can
be connected directly to the connector for Avery applicators, using the delivered cable, see .
• LTP / LTPV
• PEP IV
• BTS
• LA-BO (conforms to the „ASA“ type)
• LA-TO (conforms to the „PEP“ or „PEP II Sens.“ type)
For all other applicator types, the connection cable must be configurated by
the system integrator:
Inputs
Outputs
Home Position
Touch Down
Airstream Support
Vacuum
Cylinder
Blow On
+24V for fan
BTS
Appropriate setting for LA-TO with time control
Appropriate setting for LA-TO with sensor control
Appropriate setting for LA-BO
With pneumatic dispensing edge
Only with LTPV
Legend for (Tab. 1):
Input signal used
Input signal not used
Output signal used
Output signal not used
O-Ring Appl.
BTS
Direkt Spenden
Rev. PEP
ASA c)
d)
e)
[Tab. 1] Signals which are used by the different applicator types.
a)
b)
c)
d)
e)
PEP II Sens. b)
PEP Blow on
PEP a)
LTP(V)
Applicator types:
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SERVICE MANUAL
ALX 92x
Applicator Interface
Selecting an applicator type
« Select the applicator type using the function APPLICATOR PARA >
Applicator type.
Dependent on the applicator type chosen, different functions for setting up the
applicator appear in the APPLICATOR PARA menu.
PEP a)
PEP Blow on
PEP II Sens. b)
ASA c)
Rev. PEP
Direkt Spenden
BTS
O-Ring Appl.
Function:
LTP(V)
Applicator types:
Blow on time
X
--
X
X
X
X
X
X
X
Restart delay
X
X
X
X
X
X
X
X
X
Position timeout
X
X
X
X
X
X
X
X
X
Start error stop
X
X
X
X
X
X
X
X
X
Dwell time
--
X
X
--
--
X
--
X
--
[Tab. 2] Available adjustment functions, dependent on applicator type (x = function available).
a)
b)
c)
Appropriate setting for LA-TO with time control
Appropriate setting for LA-TO with sensor control
Appropriate setting for LA-BO
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ALX 92x
Applicator Interface
Signal-Time-Diagrams
Time/sensor controlled applicators
With time controlled applicators, extension is stopped after the setable application time run down. (APPLICATOR PARA > Dwell time).
To this applicator group belong:
• PEP IV
• PEP Blow On
• Reverse PEP
With sensor controlled applicators, extension is stopped by the Touch Down
signal.
To this group belong:
• LTP(V)
• PEP II Sensor
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ALX 92x
Applicator Interface
PEP IV
A
B
D
C
[1]
Pattern of control signals over time for PEP IV applicators.
A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low
means the label is dispensed.
B Can be adjusted via APPLICATOR PARA > Dwell time. Duration t is determined by the backwards movement of the applicator. The application cycle ends when the home position signal is high again.
C The output signal „Offline“ follows the input signal „Inhibit“.
D The start signal is ignored because of the active „Inhibit“.
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ALX 92x
Applicator Interface
PEP Blow On
A
B
C
D
F
E
[2]
Pattern of control signals over time for PEP Blow On applicators.
A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low
means the label is dispensed.
B The total duration of Cylinder is the sum of both durations t1 and t2. The duration t1 is setable by
APPLICATOR PARA > Dwell time; t2 is setable by “APPLICATOR PARA > Blow on time” (see note C).
C Can be adjusted with APPLICATOR PARA > Blow on time.
D Duration t3 is determined by the backwards movement of the applicator. The application cycle ends
when the home position signal is high again.
E The output signal „Offline“ follows the input signal „Inhibit“.
F The start signal is ignored because of the active „Inhibit“.
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ALX 92x
Applicator Interface
Reverse PEP
A
B
C
E
F
D
[3]
Pattern of control signals over time for Reverse PEP applicators.
A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low
means the label is dispensed.
B Adjustable with APPLICATOR PARA > Blow on time.
C Duration t is determined by the backwards movement of the. applicator. The application cycle ends
when the home position signal is high again
D The output signal „Offline“ follows the input signal „Inhibit“.
E The start signal is ignored because of the active „Inhibit“.
F The end of „Cycle“ can be adjusted with APPLICATOR PARA > Dwell time (usually, this function sets the
end of the „Cylinder“ signal, in case of the Reverse PEP, „Cylinder“ stays active up to the next
start signal, what means that the dwell time is ignored).
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ALX 92x
Applicator Interface
LTP und LTPV
Start signal
Home position
A
Airstream support
Cylinder
(setable)
Vacuum
Touch down
B
t
C
Blow on
(setable)
D
Offline
E
Cycle
Inhibit
[4]
Pattern of control signals over time for LTP(V) applicators.
A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low
means the label is dispensed.
B Duration t is determined by the backwards movement of the applicator. The application cycle ends
when the home position signal is high again
C Adjustable with APPLICATOR PARA > Blow on time.
D The output signal „Offline“ follows the input signal „Inhibit“.
E The start signal is ignored because of the active „Inhibit“.
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ALX 92x
Applicator Interface
PEP II Sensor
Start signal
Home position
A
Airstream support
Cylinder
(setable)
Vacuum
Touch down
C
B
t
Blow on
(setable)
Offline
E
Cycle
D
Inhibit
[5]
Pattern of control signals over time for PEP II Sensor applicators.
A Duration is determined by label length and dispensing speed. „Airstream Support“ switching to low
means the label is dispensed.
B Duration t is determined by the backwards movement of the applicator. The application cycle ends
when the home position signal is high again.
C Adjustable with APPLICATOR PARA > Blow on time.
D The output signal „Offline“ follows the input signal „Inhibit“.
E The start signal is ignored because of the active „Inhibit“.
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ALX 92x
Applicator Interface
ASA
The ASA type applicator (e.g. Avery Dennison LA-BO) is a special case, which
does not have any moving parts. The label is applied only by compressed air.
Therefore, signals controlling the movement of the applicator (Home Position,
Cylinder) are not required.
A
B
D
C
[6]
Pattern of control signals over time for ASA applicators.
A Duration is determined by the label length and dispensing speed. „Airstream Support“ switching to
low means the label is dispensed.
B Can be adjusted via APPLICATOR PARA > Blow on time.
C The start signal is ignored because of the active „Inhibit“.
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ALX 92x
Applicator Interface
Interface description
Important notes
The Applicator Interface (AI) is an option board for the ALX 92x. The AI works
as a mini-PLC, which can control almost any applicator type. The AI is available in two Versions:
• AI Basic: power supply via the ALX 92x main power pack
• AI Pro: higher output currents due to a separate power pack
¯ „Basic“ and „Pro“ is only mentioned in this description, if the two versions
are different in something.
Connectors
Required connectors: The „AI connector kit“, Article no. A5069, contains (connector and connector housing for each):
• 1x D-Sub 15 high density
• 1x D-Sub 26 high density
• 1x D-Sub 44 high density
Firmware requirements
Both firmware versions, for ALX 92x and Applicator Interface must match the
table below:
Firmware ALX 92x
Firmware AI
Gen. 2
Gen. 3
3.40
—
1.03
4.00
—
1.11
4.10
—
1.15
4.11/4.22
5.00/5.01/5.02/5.03
1.17
4.31
5.31
1.19
4.33
5.33
1.23
Anzeige der Firmware-Versionen: SERVICE DATA > MODULE FW VERS.
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SERVICE MANUAL
ALX 92x
Applicator Interface
Connector Position
C
B
D
A
[7]
Connections of the Applicator Interface:
A Applicator connection (D-Sub 44 hd)
B Machine status connection (D-Sub 26 hd)
C Product (Start) sensor connection (D-Sub 15 hd)
D Monitor-LEDs
[8]
Connector for Avery Applicators (arrow) at an ALS 92x (LH). The connector
is internally connected to the AI board.
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ALX 92x
Applicator Interface
Connections and configuration
D
a
E
F
C
G
H
B
I
J
A
K
O
[9]
N
M
L
Applicator Interface (PCA-Assy. = A4455-03)
A CN 603: Connection for applicator
B CN 602: Signal interface machine status
C CN 401: Connection product (start) sensor
D Light guides, which lead the LED signals from the plug-on board (a) to the
boards mounting panel
E CN 402: Internal connection product (start) sensor
F CN 610: Internal signal interface machine status
G CN 101: Connection CPU board
H JP 101-104; JP 202: Jumpers for factory internal use
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ALX 92x
Applicator Interface
JP104
JP103
JP102
JP101
JP202
[10] Default settings for the jumpers JP 101-104 and JP 202.
I
CN 102: Debug interface
J CN 604: Connection power supply
K CN 605: not used
L SI 601: Fuse
– AI Basic: T1AH 250V
– AI Pro: T4AH 250 V
M D 331: Green LED; only for factory internal use; flashes if the AI works
properly
N D332: Yellow LED; only for factory internal use
O CN 609: Internal connection applicator
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ALX 92x
Applicator Interface
Replacing older boards
CAUTION! - Follow the following, to prevent malfunctioning:
« When replacing an older board with index -00/-01/-02 against a new board
with index -03 do not take over the jumpers from the old board.
Older boards with index -00/-01/-02 had jumpers set on connector [11C].
New boards (index -03) provide additionally to [11C] the connectors [11A] and
[11B].
¯ None of the 3 connectors may have any jumpers put on it!
A4455-00/-01/-02
A4455-03
A
B
C
[11] Left: older board; right: current board.
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SERVICE MANUAL
ALX 92x
Layout diagram
[12] Layout diagram for Applicator Interface (PCB = A3417-03)
Applicator Interface
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ALX 92x
Applicator Interface
Block diagram
External reset
Externer
Reset
ResetReset
Control
Steuerung
APSF
RESET
AI_IRQ
zurCPU
to
CPU-Platine
board
(USI Port)
(USI-Port)
H8_IRQ
uC
COM_0
TxD_0
RxD_0
TxD_1
COM_1
RxD_1
Programmier-/and
Programming
debug port
Debug-Schnittstelle
Isolation barrier
Isolationsbarriere
Status
A_IN[1..6]
Intern
Internal
applicator
Applikator
A_OUT[1..8]
A_IN[1..6]
M_OUT[1..7]
Sensor inputs
Sensor-Eingänge
M_IN[1..3]
Intern
Internal
product light barrier
Produktlichtschranke
A_OUT[1..8]
Ausgänge
Outputs
P_IN[1..3]
P_IN[1..3]
M_IN[1..2]
D-SUB 26hd
SUB-D26hd
D-SUB 44hd
SUB-D44hd
External
Extern
Applikator
applicator
External
Extern
Produktlichtschranke
product light barrier
D-SUB 15hd
SUB-D15hd
External
Extern
Maschinenstatus
maschine status
Intern
Internal
maschine status
Maschinenstatus
[13] Block diagram Applicator Interface.
M_OUT[1..7]
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ALX 92x
Applicator Interface
Circuit diagrams for signal inputs
For each signal input are +24 V and GND 24 V separately available.
Applicator Interface
24 V
1k6
470R
NPN
Sensor
1k6
GND
[14] Main circuit for signal inputs (NPN).
Applicator Interface
24 V
PNP
Sensor
470R
1k6
1k6
GND
[15] Main circuit for signal inputs (PNP).
Quantity
Supply voltage
VIL (state „0“)
VIH (state „1“)
Value
24 V ±10%
≤ 5V
18.0 V @ 3.8 mA
26.4 V @ 5.7 mA
tdelay
≤ 60 µs
(propagation delay)
tdebounce a)
10 ms
(software debouncing)
[Tab. 3] Switching level definitions for signal inputs.
a)
24 V input → 5 V microcontroller input
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ALX 92x
Applicator Interface
Circuit diagrams for signal outputs
All signal outputs are designed as PNP and are galvanically separated from
the 5 V control system (optocoupler).
Applicator Interface
24 V
Load
5V
GND
GND
[16] Main circuit for outputs (PNP).
Signal outputs
Signal outputs are mainly used for connecting to other devices or to machine
controls.
Admissible resistive load: ≥ 240 Ohm @ 24 VDC.
Maximum admissible output current for each signal output: 0.1 A.
Quantity
Supply voltage
Voltage drop at VOH
Value
24 V ±10%
≤ 0.3 V @ 0.1 A
tpLH
≤ 1 µs
tpHL
≤ 1 µs
tdelay
≤ 30 µs
[Tab. 4] Switching levels of power outputs.
Note
Rise time „0“ → „1“
at 240 Ohm
Fall time „1“ → „0“
at 240 Ohm
5 V microcontroller output →
24 V output
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Power outputs
SERVICE MANUAL
ALX 92x
Applicator Interface
Power outputs can directly drive loads.
Load
Resistive load
Inductive load
Lamp
Max. value
≥ 48 Ohm @ 24 VDC
≤ 200 mJ
≤ 10 W
[Tab. 5] Admissible loads at power outputs.
Maximum admissible output current for each power output: 0.5 A: Total output
current Imax over all outputs not more than:
• AI Basic: 1 A
• AI Pro: 4 A
Quantity
Supply voltage
Voltage drop at VOH
Value
24 V ±10%
≤ 0.5 V @ 0.5 A
tpLH
≤ 5 µs
tpHL
≤ 5 µs
tdelay
≤ 60 µs
Note
Rise time „0“ → „1“
at 48 Ohm
Fall time „1“ → „0“
at 48 Ohm
5 V microcontroller output →
24 V output
[Tab. 6] Switching levels of power outputs.
Max power
Connection
Signal output
Power output
Max. current
0.1 A
0.5 A
[Tab. 7] Maximum ouput current for each output.
The maximum output power drawable from the 24 V supply is:
• AI Basic: 24 W (1 A)
• AI Pro: 96 W (4 A)
This is the sum of all sensor supplies and of all switch outputs which are active
at the same time.
Overload
The outputs are equipped with quad channel power switches, which are protected against overcurrent and overtemperature as follows:
• Overtemperature of a power switch: all outputs of the power switch are
turned off, until the temperature reaches the admissible range.
• Overcurrent of one or several outputs: the respective outputs are pulsed
until the overcurrent condition is removed. During this, the output current
is limited to 400 mA
During an error case, each quad channel power switch sets a diagnosis signal,
which is detected and sent to the CPU by the microcontroller.
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Applicator Interface
ALX 92x
Pin assignments
Applicator connection
Signal name
Function
Cylinder
Power output (Iout < 500 mA)
Controls the pneumatic cylinder of
the applicator
Active during the dwell time or until touch down
Duration setable with:
APPLICATOR PARA > Dwell time
Vacuum
[17] Applicator connection (arrow).
Power output (Iout < 500 mA)
Controls the vacuum at the applicator plate
Active after the start signal until
end of application (cylinder)
Airstream
Support
Power output (Iout < 500 mA)
Controls the airstream, which
presses the label against the applicator plate.
Active after the start signal until
start of application (cylinder)
Blow On
Cylinder 1
Cylinder GND 2
Vacuum 3
Vacuum GND 4
Airstream Support 5
Airs. Supp. GND 6
Blow On 7
Blow On GND 8
BTS 9
Power output (Iout < 500 mA)
BTS GND 10
Controls the blow-on valve of the
applicator
Reserved 11
GND 12
Active after end of application
(cylinder)
Reserved 13
GND 14
Duration setable with:
APPLICATOR PARA > Blow on time
BTS
Power output (Iout < 500 mA)
Controls the Bad Tag Separator
(BTS)
Active, if a bad RFID tag is detected
Is set back by the following action
(e. g. devaluating the bad tag)
Start
Input (Iin < 8 mA)
Signal is generated by the product
sensor
Reserved 15
16 +24 V
31 A
Start
17 GND
32 K
18 +24 V
33 A
Home
19 GND
34 K
20 +24 V
35 A
Touch Down
21 GND
36 K
22 +24 V
37 A
Reserved
23 GND
38 K
24 +24 V
39 A
Repeat
25 GND
40 K
26 +24 V
41 A
Feed
27 GND
42 K
28 +24 V (Fan)
43 +24 V
29 GND (Fan)
44 GND
30 GND (15)
[18] Pin assignment applicator connection.
Feed K
Feed A
Repeat K
Repeat A
Start K
Start A
GND
+24 V
+24 V
26
24
22
20
18
16
14
12
10
8
Reserved 6
4
BTS 2
25
Reserved
23
21 Touch Down K
19 Touch Down A
17 Home K
15 Home A
13 GND
11 Reserved
9 +24 V
7 Blow On
5 Airstream Support
3 Vacuum
1 Cylinder
CN 609
Starts dispensing
[Tab. 8] Signals at applicator connection.
[19] Position and pin assignment of the internal applicator
connection (CN 609).
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ALX 92x
Signal name
Function
Home
Input (Iin < 8 mA)
Active, if the applicator has reached the home position (application is finished)
Touch
Down
Input (Iin < 8 mA)
Use with sensor-controlled applicators (e. g. LTP)
Active, if the applicator touches
the product
Repeat
Input (Iin < 8 mA)
Same function as start signal
Feed
Input (Iin < 8 mA)
Feeding of the label material as
long as the signal is active; at
least one label is dispensed
[Tab. 8] Signals at applicator connection.
24 V supply voltage outputs:
• Sensors: Imax = 10 mA
• Fan (pin 28):
– AI Basic: Imax = 1 A
– AI Pro: Imax = 4 A
• Pin 43/44: Imax = 100 mA
¯ Total output current Imax over all outputs not
more than:
• AI Basic: 1 A
• AI Pro: 4 A
Applicator Interface
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Applicator Interface
ALX 92x
Avery-Applicator-connection
Signal description see Applicator connection on
page 22.
[20] Connector (arrow) for Avery-Applicators
+24 V (Fan) 1
9 Home Position
GND (Fan) 2
Cylinder 3
Vacuum 4
Reserved 5
10 Touch Down
11 Airstream Support
12 Valve Power
13 Reserved
N. C. 6
Motor B\ 7
14 Motor B
15 Motor A
Motor A\ 8
[21] Pin assignment Avery-Applicator connection
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ALX 92x
Machine status connection
24 V supply voltage outputs: Imax =10 mA
Signal name
Function
Error
Power output (Iout < 500 mA)
Signal active when an error message appears on the operator panel display
Warning
Power output (Iout < 500 mA)
Active, if a warning status occurs
(e. g. label roll diameter below
desired nominal value)
Ready
Power output (Iout < 500 mA)
Active in printing/dispensing
mode
Not active in Offline mode
Inverted Offline signal
Cycle
Power output (Iout < 500 mA)
[22] Machine status connection (arrow).
Active during application cycle
OD foil
Power output (Iout < 500 mA)
Active, if the foil roll Ø fell below
the value set in SYSTEM PARAMETERS > Foil end warning
PLC start
Input (Iin < 8 mA)
Same function as start signal, see
chap. Applicator connection on
page 22
Inhibit
Input (Iin < 8 mA)
Start signals are ignored, while
signal is active
OD sensor
in
Input (Iin < 8 mA)
Connection for optional roll outer
diameter (OD) sensor, see topic
section „Electronics Gen. 3“,
chap. OD control sensor (ALX) on page 42.
[Tab. 9] Signals at machine status connection.
10
19
11
20
12
21
13
22
14
23
15
24
16
25
17
26
18
Error 1
Error GND 2
Warning 3
Warning GND 4
Ready 5
Ready GND 6
Cycle 7
Cycle GND 8
+24 V
A
PLC start
GND
K
+24 V
A
Inhibit
GND
K
+24 V
A
OD sensor in
GND
K
OD sensor
Offline
OD sensor GND
Offline GND
OD Foil GND
OD Foil 9
[23] Pin assignment machine status connection.
OD sensor in A
GND
+24 V
+24 V
n. c.
Offline
OD sensor
not used
Inhibit A
PLC start A
20
18
16
14
12
10
8
6
4
2
19
17
15
13
11
9
7
5
3
1
OD sensor in K
GND
+24 V
Key
Cycle
Ready
Warning
Error
Inhibit K
PLC start K
CN 610
[24] Position and pin assignment of the internal machine status
connection (CN 610).
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02/10 Rev. 5.04-02
SERVICE MANUAL
ALX 92x
Signal name
Function
OD sensor
Power output (Iout < 500 mA)
May be used for driving a signal
lamp indicating that the roll Ø is
low.
Active (0 V), if the OD light barrier
is closed (roll Ø is to small).
Active (0 V), if no OD sensor is
connected.
Inactive (24 V), if the OD light barrier is open (roll Ø is sufficient).
Offline
Power output (Iout < 500 mA)
Active in offline mode
Not active in printing/dispensing
mode
Inverted Ready signal
[Tab. 9] Signals at machine status connection.
Applicator Interface
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02/10 Rev. 5.04-02
SERVICE MANUAL
Applicator Interface
ALX 92x
Product sensor connection
24 V supply voltage outputs: Imax = 100 mA
Signal name
Function
Start
Input
Iin < 8 mA
Signal is generated by the product
sensor
Starts printing/dispensing
Key
Mechanic coding of the connector
(reverse polarity protection)
Reserved
Input not applied
Iin < 8 mA
[Tab. 10] Signals at product sensor connection.
[25] Product sensor connection (arrow).
6
11
7
12
8
13
9
14
10
15
A 1
K 2
Start
+24 V 3
GND 4
Key 5
+24 V
A
GND
K
n. c.
Key
+24 V
K
GND
A
Reserved
Reserved
[26] Pin assignment product sensor connection.
Reserved 10
GND 8
Reserved 6
+24 V 4
Start K 2
9
7
5
3
1
Reserved
Key
Reserved
GND
Start A
CN 402
[27] Position and pin assignment of the internal product sensor
connection (CN 402).
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SERVICE MANUAL
Applicator Interface
ALX 92x
Signal LEDs
inputs
Product Sensor
Start
PLC-Start
Inputs
Inhibit
OD Sensor
Error
Ready
Outputs
Cycle
Machine status
Warning
OD Foil
A
OD Sensor
Offline
Start
Home
Touch-Down
Inputs
[29] Signal LEDs (A).
The signal LEDs have the following meaning:
Repeat
Feed
Applicator
• Orange = Output
• Green = Input
• Lighting LED = Signal is active
Cylinder
Vacuum
Airstream
Support
BTS
A5197-02
[28] Signal LEDs schematic
Outputs
Blow-On