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Federal Signal Siracom II Siren/Control System Product Manual
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SIGNAL DIVISION Federal Signal Corporation ODELS PA2050 & PA2100 SIRACOM Il SIREN/CONTROL SYSTEM in iL pr pc med a La INSTALLATION AND SERVICE INSTRUCTIONS PRICE $2.00 NOTE This service manual describes the PA2100. However, the PA2050 and PA2100 are identical except the PA2050 does not have provision for accommodating the option- al lighted pushbutton switches. Therefore, all descrip- tions, specifications, and service data apply equally to both models. ol Sok a’ Se Not? ra? Spall Sa Se Sa” a Мы ii” Nl” ol So ый ra” vt” Net” i” Sv Sit” Sent” Nt! “Stl Sei Yt Nut! Sal’ Sd” ot” Sut Sot” Sool ol Se Se Sit’ Son etl Sat all dl Sak Neat” St Sk, a” Sout” eit” Saat’ Sit” Sond i? a Sui” Sua” wal pu Sd Sd” Stl Suit St’ Spal Sail all oil ui) Federal Signal Corporation will be sole judge of what constitutes defec- y tive material and workmanship. Y — = Wa rranty = + e у The Federal Signal Corporation warrants each of its new electronic к 3 sirens to be free from defective material and workmanship for a period of : — ‘ one year from date of purchase. Federal Signal Corporation will remedy p> у any defect which under normal installation and operation discloses such => у defect; provided the unit is delivered, transportation prepaid by owner, = y to our factory for examination and such examination reveals that in our == ‘ judgment a defect in material and/or workmanship exists. In all cases, >= OY Defects of workmanship and material under this warranty will be corrected at no cost to you for labor and material. This warranty does not extend to any electronic siren which has been subjected to abuse, misuse; improper installation or violation of any instructions supplied by us, nor extended to units which have been ser- viced or modified at any facility other than our factory. eee a nad Ji Bl tl al“ Neat” ot” Nol ut” Nes?” Nt? ах This warranty takes precedence over all other warranties expressed or implied and no representative or other person is authorized to assume for Federal Signal Corporation any other liability in connection with the sale of our electronic sirens. fs 290A389B FEDERAL SIGNAL CORPORATION Za LA) CC AE PI JE Jr er i mle en er a en mn mn ное HL YY YY YY OO www PPP TR Ed dll al ll A Sol St A CCE PE PE PC PC Bp Fo Wo PL wo FE ow CU Dee 0 TP. к 7 17 OO 0000 OOOO OO" SECTION I GENERAL DESCRIPTION 29047032 Figure 1-1. Model PA2100 Siren/Control System. 1-1. GENERAL. The Federal Model PA 2100 SIRACOM П (figure 1-1) is a precision-built, com- pact Siren/Control System of advanced de- sign. It consists of a Siren Module and a Control Module. The PA 2100 is designed to operate from a nominal 12 volt DC, negative ground electrical system. The speaker terminals, on the rear panel of the unit, in conjunction with a slide switch on the rear of the siren module inside of the housing, allow the use of either 100 watt or 58 watt speakers. The Siren Module produces three dis- tinct sounds. This module also has provi- sions for public address (PA), amplification of radio messages (radio rebroadcast), and manual siren operation, If it is desired to make use of the pro- visions for PA and radio rebroadcast, a Federal Model MNCT Microphone or the vehicle's two-way radio microphone and the appropriate adapter module are re- quired. The Model MNCT Microphone and a line of adapter modules to fit most popular makes of two-way radio microphones are available as options from Federal. The adapter modules include the wiring required to interconnect the PA 2100 with the micro- phone and the two-way radio. The Siren Module can be easily re- moved from the vehicle without disturbing the wiring to the control switches and with- out disabling the vehicle accessories (horn, lights, radio, gun lock, etc.). The Control Module contains all of the circuitry and devices necessary to con- trol the entire vehicle warning light system and accessories. The Control Module also routes power to the Siren Module. An external 50 ampere, automatic re- set circuit breaker is supplied to protect the vehicle warning light system. A panel light and a pilot light are illumi- nated whenever the vehicle ignition switch is on. 1-2. SIREN MODULE. Most of the solid state electronic cir- cuitry in the Siren Module is mounted on printed circuit boards. This circuitry pro- vides a high level of performance and relia- bility over a wide range of environmental conditions. The circuitry incorporates feed- back that maintains high audio quality for the PA and radio rebroadcast functions. The electronic circuitry in the Siren Module is protected by a 20 ampere fuse. The Siren Module produces three dis- tinct siren sounds; WAIL, YELP, and HI-LO. In addition, it also has provisions for public address (PA) and radio rebroad- cast. A LED indicator illuminates when the SELECTOR is set to RADIO (radio rebroad- cast). A manual SIREN pushbutton switch is included for control of the Manual Wail sig- nal. The siren can also be operated by an auxiliary switch such as the vehicle horn switch or a foot switch. The unit can still be operated manually by depressing the SIREN button if an auxiliary switch is in- stalled. The TAP II Instant Yelp feature provides 'hush-on"', "push-off" operation when the auxiliary switch is operated while the MASTER switch is in position 3 and the SELECTOR switch is in the WAIL, YELP or HI-LO positions. The PA 2100 can be used with a Model MNCT microphone or in common with the microphone included with the two-way radio installed in the vehicle. The Model MNCT microphone is a transistorized, noise can- celling microphone that has the character- istics necessary to drive the audio ampli - fier in the PA 2100. A Model FN900 Adapter Module is required when the MNCT Microphone is used with the PA 2100. In common microphone operation, an optional adapter module connects the siren directly to the two-way radio. The common microphone is electrically connected to the two-way radio in all SELECTOR switch po- sitions except PA. When the SELECTOR switch is set to PA, the microphone is con- nected to the siren amplifier so that mes- sages can be announced over the siren speaker system. 1-3. CONTROL MODULE. A. General The Control Module is designed to be used as a central connection and con- trol location for all vehicle emergency warn- ing devices along with the distribution of power and control of other emergency and safety devices normally found in an emer- gency vehicle. B. MASTER Switch The four position MASTER rotary switch is used to control the emergency warn- ing light system andthe siren. Any com- bination of lights can be controlled by the MASTER switch. For example, position 1 can be used to operate the vehicle's flashing lights; position 2 can control the rotating lights and the siren is controlled by posi- tion 3. (Position 3 also transfers the horn ring circuit from the horn to the siren). Po- sition 0 is the "off" position. A maximum of three switched circuits can be controlled by any given posi- tion of the MASTER switch. The actual de- vices controlled by a given position of the MASTER switch can be programmed by means of a nine section miniature rocker switch inside of the Control Module. The switched circuits can be reprogrammed if requirements change. C. Accessory Control Switches (PA 2100 Only) A maximum of four optional, lighted, pushbutton type switches can be provided by Federal for installation on the front panel of the Control Module. These switches can be used for controlling vehicle accessories such as the spotlight, gunlock, brake lights, trunk lid, etc. These switches are available in two types. The switch types and their typical applications are shown in Chart 1-1. MODEL TYPE / CONTACT ARRANGEMENT TYPICAL APPLICATION DPDT, PUSH-PUSH, ISAMP, LIGHTED RED AUXILIARY LIGHTS Бе A а ALLEY LIGHTS AS | 72 69 o 3 B E LIGHT ca 3 70 2 ‚ о— 4 OR aso 5 BACK -UP LIGHT 17-——e CUT-OFF ‚ >————É DPST, MOMENTARY, ISAMP, LIGHTED RED GUN LOCKS = | | — {| — 8 TRUNK LOCK AS? =e у 2 : 4 MECHANICAL. SIREN ras ga 7 — — —о^' о Б BRAKE NOTE: THE MODEL CLK ACCESSORY KIT IS ALSO AVAILABLE. THIS LENS KIT CONTAINS ONE EACH OF THE FOLLOWING! RED, YELLOW, GREEN, AND BLUE LENSES. THE STANDARD RED LENS PROVIDED WITH EACH SWITCH 1S ,. FACETED, WHEREAS ALL LENSES IN THE KIT ARE TRANSLUCENT. Chart 1-1. D. Terminal Positions Most of the electrical connections to the PA 2100 are made by means of 16 screw terminals. As indicated in figure 1 - 2, all terminal positions on the rear panel of the Control Module are clearly labeled on a legend plate. The function and current capacity of each terminal are listed in Chart 1-2, E. Flasher Option can also be used as a single light flasher. The flash or alternating rate is approxi- An optional internal alternating mately 90 flashes or alternations per flasher is available for use with the PA minute. The flash or alternating rate is 2100. This flasher is capable of switching independent of the voltage, load, and temper- a maximum of 12 amperes. The flasher ature. Figure 1-2. Model PA2100 Rear View. Terminal Function Current Capacity FLA IN Flasher input 12A FLA OUT (2) Flasher output 12A RING Vehicle horn ring 2A HORN Vehicle horn 2A A Flasher Off override - B Flasher On override _ C Not connected - 1 MASTER Circuit 1 30A 2 MASTER Circuit 2 30A 3 MASTER Circuit 3 30A 4 Not connected - IGN Ignition switch connection 10, 5A RC Radio Control (for radio rebroadcast) 10A SPKR Speaker Terminals — Chart 1-2. SECTION II SPECIFICATIONS 2-1. GENERAL. Input Voltage . e. e e + + e e + « » 10VDC to 16VDC (16VDC opera- tion limited to 15 min.) Polarity. . e e. e el se e + e e e 0 Negative ground only Standby Current (MASTER . e. e e e e + 0 mA. (not including panel lamp) switch set to position 0) Operating Temperature Range . . e . . e -309C to +65°C Dimensions (HWD - excluding . . e. . . . 2-3/8" x 7-7/8" x 8" heat sink, knob and rear trim) (6cm x 20cm x 20.3cm) Weight (approx.) . e. e e e e + + + e 10 Ib. (4. 5kg.) 2-2. SIREN. Operating Current (14. 0VDC - WAIL) 1 low Power Speaker . . e. e + +. + 5 amperes 2 Low Power Speakers or 1 High Power Speaker 2 High Power Speakers . . Frequency Range . . . e. e. Cycle Rate Ld . + . > » . Voltage Output (approx.) 1 Low Power Speaker. . . 2 Low Power Speakers . . 1 High Power Speaker + 2 High Power Speakers . . 2-3. AUDIO. 10 amperes 15 amperes 550 to 1500Hz WAIL - 10 cycles/min. YELP - 180 cycles/min. HI-LO - 50 cycles/min. 45V P-P 40V P-P 64V P-P 60V P-P 14. 0VDC supply voltage. Radio potenti- ometer and GAIN control at maximum Frequency Range . . e e. o Harmonic Distortion . . . e Input Impedance . +. e e . Signal input voltage required to obtain 20 Vrms across a 5.5 ohm load 300 to 10,000Hz 10% max. at all power levels from .5 to 70 watts (frequency response +3dB) Radio - 3.6K ohms Carbon Mic. ~ 3.6K ohms Magnetic Mic. - 10K ohms Radio - 0.45 Vrms Carbon Mic. - 0.165 Vrms Magnetic Mic. - 0.025 Vrms Model MNCT Model FN900 Model FN901 Model FN902 Model FN903 Model FN904 Model FN905 Model FN906 Model FN907 Model FN908 Model FN909 Model FN910 Model FN 911 Model FN 912 Model FN913 3-1. UNPACKING. 2-4. ACCESSORIES (OPTIONAL). Transistorized Noise Cancelling Microphone Federal Model MNCT Microphone Adapter Module Federal Model MNC or MR Microphone Adapter Module Federal Model VPII Microphone Adapter Module Motorola Microphone Adapter Module Motorola Micor Microphone Adapter Module RCA Microphone Adapter Module RCA 500 Microphone Adapter Module GE Microphone Adapter Module GE Master II Microphone Adapter Module GE TPL Microphone Adapter Module Federal Duty Patrol Microphone Adapter Module Aerotron MPAC 6,7 or 8. Adapter Module RF Communications Model RF-498 Adapter Module Motorola "Converta-Com" Microphone Adapter Module SECTION II INSTALLATION 3-3. CONTROL MODULE ACCESSORY After unpacking the Model PA 2100, examine it for damage that may have occur- red in transit. If the equipment has been damaged, file a claim immediately with the carrier stating the extent of the-damage. Carefully check all envelopes, shipping labels and tags before removing or destroy- ing them. If an adapter module was ordered, it is packed in a separate carton, 3-2. GENERAL. Before connecting any wires to the PA 2100 install all revolving and flashing lights, gunlocks, trunk locks and other de- vices that will be controlled by the PA 2100. Route all wiring to the mounting location of the PA 2100, allowing 8 to 12 inches of extra wire at the siren location. Install the vehicle speakers and route the speaker leads (AWG 18 wire) to the siren location. Run leads to the vehicle's horn ring circuit. Install the 50 ampere circuit breaker pro- vided between the battery and the firewall, and as close to the battery as practical. In- stall leads between the battery and the cir- cuit breaker and the siren location using wire no smaller than AWG 10. Install the wiring between the ignition switch and the siren installation site. If desired, all leads at the PA 2100 may be terminated with crimp-on spade connectors. SWITCHES. (PA 2100 Only) A. General. The PA 2100 Control Module is de- signed to accommodate up to four optional customer installed pushbutton switches. These switches are used to control various vehicle mounted devices. There are two types of switches available. Switches that meet the customer's requirements are selected at the placement of the order. Switch types, their descriptions, and typical applications are listed in Chart 1-1. B. Installation. If no accessory switches are to be installed in the front panel of the Control Module, disregard the procedure that follows: CAUTION Do not change any factory wiring in the PA 2100 when the optional accessory switches are being installed. Any change in the existing wiring may over- load the circuitry and damage the unit. 1. In order to wire the accessory switches, it is necessary to remove the top cover from the chassis. To remove the cover, loosen the two hex head captive screws on the bottom of the unit and slide the cover off. 2. Remove one hole plug for each switch to be installed on the front panel of the Control Module. Push the plugs out from the inside of the unit. 3. Install the switches by inserting them into the desired holes in the front pan- el in accordance with the instructions pro- vided with the switches. Press the switches into the front panel until they snap in place. 4. Pass all wiring to the accessory switches through the 1' hole in the rear panel of the Control Module. Refer to Chart 1-1 for information concerning the wiring of the switches. The wiring to each switch is determined by the device that the switch controls. Follow the installation instruc- tions included with the devices and ensure that the device is properly fused. 3-4. BRACKET MOUNTING. The siren is shipped with a swing- ing mounting bracket that makes it possible to mount the unit in a variety of positions. Positioning the bracket above the unit allows mounting on the underside of the dash. Positioning the bracket below the unit per- mits mounting on any horizontal surface or, in conjunction with Federal's TU70 Tunnel Mount, on the vehicle's transmission hump. Mount the siren in a location that is con- venient and comfortable to the operator and where it will not interfere with the safe operation of the vehicle. Keep visibility and accessibility of controls in mind when choos- ing a mounting location. To install the bracket under the dash, determine the mounting location and proceed as follows (See figure 3-1): CAUTION The unit must be installed in an adequately ventilated area. Never install the siren near heater ducts. A. Use the mounting bracket as a tem- plate and scribe two drill positioning marks at the selected mounting location under the dash. B. Drill two 1/4-inch diameter holes at the position marks. С. Secure the mounting bracket to the dash using two each of the following: 1/4 - 20 x 3/4 hex head screws, 1/4" split lockwashers and 1/4 - 20 nuts as shown in figure 3-1. D. Set the siren on the floor of the vehicle as close as possible to its final mounting location. DO NOT secure the PA 2100 to the mounting bracket at this time. 1/4 SPLIT LOCKWASHER MOUNTING UNDER DASH 1/4-20 HEX NUT Ga y A 1/4-20 X 3/4 HEX HD. CAP SCREW 1/4-20X 3/8 HEX HD, CAP SCREW 1/4 SPLIT - EFO AO Installation of Siren Under the Dash. 6- Figure 3-1. When installing the PA 2100 on the transmission hump, a Federal Model TU70 Tunnel Mount is recommended. The TU70 is drilled and tapped to accept the PA 2100 mounting bracket. Follow the installation instructions packed with each unit. 3-5. POWER CONNECTIONS. NOTE The PA 2100 can be installed only in vehicles that have a negative ground electrical system. A. Install the 50 ampere circuit break- er provided in the vehicle engine compart- ment. Mount the circuit breaker as close as practical to the battery. B. Connect the red power lead of the PA 2100 to one side of the circuit breaker. If necessary, splice additional AWG 8, or heavier, wire to the heavy red lead using the splice connector supplied. C. Use AWG 8, or heavier, wire to connect the other side of the circuit break- er to the vehicle battery. D. Connect the black wire directly to the vehicle frame as close as possible to the siren. 3-6. SPEAKER CONNECTIONS. Either 58 watt or 100 watt speakers may be used with the PA 2100. The PA 2100 is also capable of driving a single 200 watt speaker such as the Federal TS200. P30! SW302 — J302 fcc ie 2304/0339 Figure 3-2. Siren Module Rear View. If one or two 58 watt speakers such as Federal's CP 25 or TS 24 are being installed, set the speaker HI/LOW switch, SW302, to LOW. See figure 3-2 for the location of SW302. Connect the speaker leads to the SPKR terminals with AWG 18 wire, as shown in figure 3-3. CAUTION When using 58 watt speakers, ALWAYS be sure that the Speaker switch is set to LO. If the speaker switch is set to HI, the 58 watt speakers will probably be damaged or destroyed. When 100 watt speakers such as Federal's CP100 or TS100 are being installed, set SW302 to HI before connecting the speakers to the siren. Use AWG 18 wire as indicated in figure 3-3. When two speakers are used, it is nec- essary to connect the speakers in parallel and in phase for optimum performance. This can be accomplished by connecting the speak- er leads marked "1" to the same SPKR ter- minal on the siren and the two leads marked "2" to the other SPKR terminal (see figure 3-3). The PA 2100 is capable of driving only one TS200 speaker. Therefore, if a TS200 is to be used with the siren, DO NOT con- nect any other speaker to the siren. Follow the instructions packed with the TS200 and set the speaker switch to HI before connect- ing the speaker to the siren with AWG 18 wire (see figure 3-4). IBGA ! 2 неее Poin 1 м м. SA lhe A PARA 66066600] ir TN FLA FLAFLARING HORN A B Cc NU Doral —— REAR PANEL OF ( ) [SERIAL ICO SIRACOM I. I 2 3 à IGN RC rSPKRa CONTROL MODULE eeeeeeee]| - | 25041020 Figure 3-3. 58 Watt and 100 Watt Speaker Connections. 18 GA © © © 06 06 6 06 FLA FLAFLARINGHORN À 8 C IN “QUT = REAR PANEL OF SIRACOM IT ™* i 2 3 4 IGN RC ~SPKR- geeeeeeeo| CONTROL MODULE ll. Ч 29041027 SIREN MODULE ADAPTER MODUL MICROPHONE JACK ADAPTER MODULE CHANNEL 2904/0289 Figure 3-4. TS200 Speaker Connections. 3-7. RADIO INTERCONNECTIONS. NOTE Refer to Section IV for a description of the operation of the PA override and com- mon microphone features. The PA 2100 can be easily set for operation in either of these modes. If required, the mode of operation can be changed at a future date. A. PA Override Connections. In order to take advantage of the PA override feature, separate microphones are required for the two-way radio and the siren PA function. If PA override op- eration with rebroadcast of radio messages is desired, proceed as follows (see figure 3-5): 1. Slide the Siren Module from the PA 2100 chassis. 2. Slide the optional FN900 Adapter Module into the Adapter Module Channel. 3. Start the sheet metal screw pro- vided through the hole in the channel and into the hole in the bottom of the Adapter Module. 4, Replace-the Siren Module in the PA 2100 chassis. Make sure that the con- nector on the Siren Module mates proper- ly with the connector on the Adapter Mod- ule. Tighten the sheet metal screw that was inserted in step 3. Figure 3-5. Adapter Module Installation. 5, Connect the brown zip cord across the two-way radio's speaker voice coil ter- minals. 6. Plug the Model MNCT Microphone into the Adapter Module. The PA 2100 is now set for PA override operation, B. Common Microphone Connections. 1. Obtain the Adapter Module that is appropriate for the make of two-way radio in the vehicle. Install the Adapter Module in accordance with the instructions supplied with the module. 2. Plug the two-way radio micro- phone into the receptacle on the Adapter Module. The PA 2100 is now set for com- mon microphone operation. C. Modification of Siren Amplifier for Positive PTT Circuits. Perform the following modification only if the radio on your vehicle has a posi- tive PTT circuit (refer to the instructions provided with the adapter module). 1. Slide the Siren Module out of the housing. 2. Remove the Main Circuit Board from the module by removing the mounting screws and unplugging the Main Circuit Board from the Front Circuit Board. Disconnect the rear connector (J303) from the Main Board and lift the board away from the Chassis. 3. Solder a length of AWG 22 bare wire between P201 and P202 on the foil side of the Front Circuit Board in the Siren Mod- ule. See figure 3-6 for the location of P201 and P202. 4. Replace the Main Circuit Board in the Siren Module chassis. When reconnect- ing J303, make sure that the color dot on the connector is next to the color dot on the board. 5. Replace the Siren Module in the housing. 3-8. IGNITION CIRCUIT. Connect the terminal labelled IGN to the vehicle ignition or accessory circuit using AWG 16 wire. This terminal supplies power to the panel light and pilot Light as well as the radio control circuit when the ignition switch is turned on. 3-9. HORN RING CIRCUIT. To connect the vehicle's horn ring cir- cuit so that the horn ring controls the si- ren's Manual Wail operation in MANUAL and TAP II operation in WAIL, YELP, and HI-LO, proceed as follows (see figure 3-7): A. Locate the wire that connects the horn ring to the horn relay or the horns. Cut this wire and, if necessary, splice addi- tional wire to each end so that these wires can be terminated on the rear of the PA 2100, B. Connect the wire that is connected to the horn ring switch to the PA 2100 ter- minal labelled RING. pu E 29041025 Figure 3-6. P201 and P202 Location. C. Connect the wire from the horn relay or horn(s) to the HORN terminal on the rear of the PA 2100. The siren auto- matically compensates for both positive and negative horn ring circuits without any adjustments. 3-10. RADIO CONTROL CIRCUIT. NOTE Before performing the procedure in this paragraph, ensure that the in- structions in paragraph 3-8 have been performed. Proper connection of the radio control circuitry allows power to be supplied to the two-way radio whenever the vehicle's igni- tion is on or when the SELECTOR switch is set to RADIO (radio rebroadcast). To per- form this connection, proceed as follows (see figure 3-8). A. Connect a wire from the vehicle's two-way radio relay control circuit to the RC terminal on the rear of the PA 2100. If necessary, refer to the two-way radio ser- vice manual to locate this wire in the radio. TO BATTERY | CUT WIREN TO HORN, OR TO HORN HORN RELAY SWITCH 29041023 | lo © ©6006 0 of FLAFLAFLARINGHORNA В С IN -OUT— PA2100% 012 © Federal Signal Corporation SERIAL 1COIXXX | 2 3 4 [IGN RC r—SPKRA ре 6 ©6 © © 6 6] REAR PANEL OF SIRACOM I CONTROL MODULE Figure 3-7. Horn Ring Connections. B. If the two-way radio draws more than 10 amperes of current, install a 12V DC relay in the circuit. Connect one end of the relay coil to the RC terminal on the rear of the siren module. Ground the other end of the relay coil. Use the relay contacts to control power to the radio. See figure 3-8, NOTE FCC Rules and Regulations re- quire the use of a key-lock switch to control the power to a mobile transmitter. Therefore, wire the PA 2100 RC terminal to control power to the receiver only. Wiring to accomplish this type of control varies with the type of two-way radio. Refer to the radio manu- facturer's service manual. 3-11. MASTER SWITCH. Terminals 1,2, and 3, on the rear panel of the PA 2100 are controlled by the MASTER switch. Any combination of terminals can be controlled by a given position of the MASTER switch. The actual terminals con- trolled by a given position of the MASTER switch are programmed by means of the nine section miniature rocker switch inside of the Control Module. To make use of this capability, proceed as follows: A. Connect the devices to be controlled by the MASTER switch, SW 401, to terminals 1,2, or 3 on the rear of the unit (terminal 4 is not connected to SW 401). For example, flashing lights may be connected to terminal 1; rotating lights to terminal 2; and the op- tional flasher to terminal 3. If desired, several devices may be connected to a given terminal, provided that the 30 ampere cur- rent capacity of the terminal is not exceeded. RELAY NOT NEEDED IF RADIO DOES NOT DRAW OVER 10 AMPS. - И: „ |----—— о? o—» TO BATTERY Eo le eee e006 0] FLA FLA FLA RING HORN A в с NO PA2100%012 © © Federal Signal Corporation SERIAL ¡COIXXX | 2 3 a IGN RC ~~ SFKRA le © 606 © 6 06 6] L 2904/0228 Figure 3-8. Radio Control Connections. -10- NOTE The MASTER switch is programmed by means of the nine section minia- ture rocker switch, SW501. As shown in figure 3-9, each section of the switch is labeled to indicate the terminal and the MASTER po- sition that it programs. ONE, TWO, and THREE indicate the terminal programmed by each group of three switch sections. The numerals "1", "2", and "3" denote the MASTER position con- trolled by the individual rocker switch sections. For example, the closed contact of ONE-1 programs terminal 1 for MASTER Position 1, the ONE-2 contact pro- grams terminal 1 for MASTER po- sition 2; etc. Therefore, when ONE-1 is depressed, the device(s) connected to terminal 1 is (are) en- ergized when the MASTER switch is set to position 1; when ONE-2 is depressed, the device(s) con- nected to terminal 2 is(are) ener- gized in MASTER position 2; etc. B. Determine which device(s) is(are) to be controlled by each MASTER switch position. Using the example in step A, it may be desired to activate the flashing lights in MASTER switch position 1, rotating lights in position 2, and all three devices in position 3. To program the example described in steps A and B of this paragraph, close switches ONE-1 and ONE-3 to program ter- minal 1 (flashing lights) for MASTER posi- tions 1 and 3, respectively. Close TWO-2 and TWO-3 to program terminal 2 (rotating lights) for positions 2 and 3 respectively. Close THREE-3 to program terminal 3 (optional flasher) for MASTER position 3 (see figure 3-9). C. Remove the top cover of the chas- sis by loosening the hex head captive screws and sliding off the cover. D. Program the MASTER switch by depressing the appropriate sections of SW501 with a pencil point or similar pointed tool. As indicated in figure 3-9, the switch contacts are closed when the upper half of the rocker is pressed. Any combination of terminals can be controlled by any given MASTER switch position. E. Replace the top cover on the chas- sis. MASTER CONTROL POSITIONS 1-2-3 1-2-3 1-2-3 TERMINALS 2904/0248 Figure 3-9. MASTER Switch Programming. 3-12. FLASHER OPTION. Those sirens designated PA 2100*012F on the rear legend plate include the factory- installed Flasher option. If your siren is NOT designated PA 2100*012F, disregard the procedure in this paragraph. The flasher circuitry has an On Over- ride and an Off Override feature. When a positive voltage is applied to terminal B, on the rear panel of the PA2100, the lamp(s) connected to the FLA OUT terminals are illuminated continuously, regardless of the voltage present at FLA IN. Conversely, a positive voltage at terminal A, on the rear panel, causes the lamp(s) connected to FLA OUT to be off continuously, regardless of the voltage present at FLA OUT or ter- minal B. Figure 3-10 shows the wiring diagram of a typical headlight flashing circuit, This circuit is configured so that the flasher cir- cuitry inthe siren is defeated when the headlight switch is turned on. A. Single Flasher Operation. 1. Connect a flasher control switch that is capable of controlling 12VDC such as a Control Module Accessory Switch or a MASTER CONTROL switch terminal, to the FLA IN terminal on the rear of the Control Module. 2. Connect the circuit to be flashed to the FLA OUT terminal closest to the FLA IN terminal. B. Alternating Flasher Operation. 1. Connect a flasher control switch that is capable of controlling 12VDC, such as a Control Module Accessory Switch or a MASTER switch terminal, to the FLA IN terminal on the rear of the Control Module. 2. Connect the circuits to be alter- nated to the FLA OUT terminals, one cir- cuit to each of the terminals, -11- LEFT SHUTS OFF FLASHER WHEN HEADLIGHT SWITCH IS ON. { iF REQUIRED IN YOUR STATE } VEHICLE HEADLIGHTS HIGH BEAM LOW BEAM RED HIGH BEAM "(5 HIGH BEAM DIMMER SWITCH TO VEHICLE HEADLIGHT SWITCH RIGHT TURNS HIGH BEAM tL AMPS ON STEADY, SHUTS OFF FLASHER WHEN DIMMER SWITCH IS SET FOR HIGH 16 GA] “— 16 GA 6 2 © @ © © @ FLA FLA FLARING HORN A B C La — IN “OUT PAZIOO X OI2 | 2 3 4 1GN RC -SPKR, [e 8s 22 0 0 0 0] TO FLASHER POWER SWITCH (PA2100 MASTER SWITCH, ACCESSORY CONTROL SWITCH, OR OTHER CUSTOMER SUPPLIED SWITCH). 2504 1348 Figure 3-10. Typical Headlight Flashing Circuit. 3-13. RELATIVE PA LOUDNESS ADJUST- MENT. After all of the electrical wiring to the PA2100 is complete, set the SELECTOR switch to PA. Depress the microphone push-to-talk switch, speak in a normal voice, and adjust the front panel GAIN con- trol for the desiréd sound level outside the vehicle. Turn on the two-way radio and ad- just the volume for a comfortable listening level inside the vehicle, Set the siren SELECTOR switch to RADIO. Stand out- side of the vehicle and note the radio rebroad- cast loudness. If it is too loud, or too soft, adjust R142, accessible through a hole in the top of the unit (see figure 3-11), for the de- sired level. Clockwise rotation of R142 decreases the sound level. Counterclockwise rotation increases the sound level. When this adjustment is completed, the loudness of the radio rebroadcast and public address may be controlled with the front panel GAIN control. Secure the PA2100 to the mounting bracket with 1/4 - 20 x 3/4" hex head screws and 1/4" split lockwashers. Tilt the PA 2100 to the desired position and tighten the Figure 3-11. PA 2100 Top View. SECTION IV OPERATION | PA2100 FEDERAL WaiL Г Pian, № в + HILO GAIN вл 0 o SIREN MANUAL—y SELECTOR 28041033 Figure 4-1. PA2100 Front View 4-1. GENERAL. As shown in figure 4-1, all PA 2100 op- erating controls are located on the front panels of both the Siren Module and the Con- trol Module. A line of optional adapter modules allows the user the option of using either the siren's own microphone (PA override) or the two-way radio microphone (common microphone). The optional Model MNCT Microphone and Model FN900 Adapter Module are re- quired when PA override operation is used. When the siren is connected for PA over- ride operation, the two-way radio and the siren each have their own separate micro- phones. In addition the public address is available in any SELECTOR switch position, except RADIO, when the microphone push- to-talk switch is depressed. In common microphone operation, the radio microphone is used for both the siren and the two-way radio in the vehicle. A Federal adapter module, that is designed to accommodate the two-way radio microphone connects the siren directly to the radio. The common microphone is electrically con- nected to the two-way radio in all SELEC- TOR switch positions except PA. When the SELECTOR switch is set to PA, the two-way radio microphone is connected to the siren amplifier so that announcements can be made over the siren speaker system. -12- 4-2. MASTER SWITCH. The MASTER switch is a four position rotary switch that is used to control the vehicle's emergency warning light system and the electronic siren. The equipment controlled by a given MASTER switch po- sition depends upon the configuration of the individual installation. In a typical installation, secondary warning lights (flashing lights) are ener- gized when the MASTER switch is set to position 1. Revolving lights are ordinarily installed so that they function in position 2. In position 3, the siren can be activated when the siren's SELECTOR switch is set to one of the siren positions. In addition, any combination of warning lights that are activated in positions 1 or 2 or additional warning lights can be energized when the MASTER CONTROL is in position 3. The MASTER switch position is indi- cated by three red LED'S (light emitting diodes) on the front panel of the Control Module. The "0" position of the switch is the "off" position and all of the LED'S are extinguished. When the MASTER switch is in position 1, one of the LED'S illuminate; in position 2, two LED'S are illuminated, and in position 3, all three LED'S illumi- nate. If your installation was wired as de- scribed in paragraph 3-9 of this manual, the horn ring activates the vehicle's horn when the MASTER switch is set to position 0, 1, or 2, However, when the MASTER switch is set to position 3, the horn ring or other auxiliary switch operates the TAP II feature if the SELECTOR switch is set to WAIL, YELP or HI-LO. The TAP I feature is operated by actuating the auxiliary switch, causing the siren to "Yelp"' until the auxili- ary switch is operated again. The Manual Wail signal is operational in all four MASTER switch positions pro- vided that the SELECTOR switch is in the MANUAL position. When the MASTER switch is in positions 1 or 2, and the SIREN switch, SW201, is depressed, the siren sounds until SW201 is released. When SW201 is released, the siren signal ceases immediately. The operation of the Manual Wail signal when the MASTER switch is in position 3 is similar except that when SW201 is released, the frequency of the siren signal ''coasts down" to approximately 550Hz before it ceases. If your installation has been wired as described in paragraph 3-8,power is applied to the two-way radio whenever the vehicle ignition switch is on. In addition, the front panel of the PA 2100 is illuminated and the green LED above the MASTER switch is lit, indicating that power is applied to the siren. 4-3. GAIN CONTROL. The GAIN control controls the loudness of the sound output from the siren speaker(s) when the siren is being usedas a public address or radio rebroadcast amplifier. Clockwise rotation of the GAIN control in- creases the sound level from the speaker. The GAIN control does not control the vol- ume of the siren. The maximum usable setting of the GAIN control is determined by the setting of the control where feedback or "squeal" occurs. The sound level at which "squeal" occurs depends upon microphone gain, spea- ker placement, the proximity of reflective surfaces, etc. Adjust the GAIN control to the position just below the point at which feedback occurs, or as desired. -13- 4-4. SELECTOR SWITCH. The SELECTOR switch is a six-posi- tion rotary switch that selects the siren function. The following describes the six positions of the SELECTOR switch: A. RADIO When the SELECTOR is in this po- sition, incoming radio messages are ampli- fied by the siren amplifier and rebroadcast over the siren speaker system. Volume is controlled by the GAIN control. An LED indicator illuminates to indicate that the SELECTOR switch is set to RADIO. If the system is wired as described in paragraph 3-8, power is always supplied to the two-way radio, even if the ignition switch is off. B. PA When the SELECTOR is set to the PA position, the siren amplifier may be used as a public address amplifier. In those installations where the siren and the two- way radio share the same microphone, the PA position is the only SELECTOR switch position that connects the microphone to the siren amplifier. C. MANUAL This position of the SELECTOR switch allows operation of the siren with the front panel SIREN pushbutton switch. The siren can also be activated by means of an auxiliary switch, such as a foot switch ox horn ring switch. D. WAIL In this position the siren produces a continuous "wailing' sound, up and down in frequency. E. YELP This position of the SELECTOR switch causes the siren to produce a rapid "warbled' tone. F. HI-LO In this switch position the siren pro- duces a two-tone signal. This distinctive signal may be reserved for any special in- dication or situation. 4-5. SIREN BUTTON. The SIREN button activates the siren when the SELECTOR switch is set to the MANUAL position. SECTION Y SIREN MODULE CIRCUIT DESCRIPTION 5-1. GENERAL. Refer to the Siren Module Functional Block Diagram, figure 5-1, and the Siren Module Schematic Diagram, figure 6-4, while reading the following paragraphs. 5-2. TONE CONTROL OSCILLATOR. A. General When the SELECTOR switch, SW301, is set to the WAIL, YELP, or HI- LO position, IC101 and IC102 control the siren tone output. The control voltage gen- erated by IC102 controls the output fre- quency of the VCO (voltage controlled os- cillator). В. WAIL When SW301 is set to WAIL, the Wail tone control voltage is initiated by IC102. IC102 is basically a timing circuit whose output voltage levels are used to con- trol the charge and discharge of timing capacitor, C106. C106 charges through CR104 and R106 until it reaches I1C102's threshold voltage (approximately 6.9 volts). When the voltage on C106 and IC102-6 reaches approximately 6.9 volts, 1C102 changes states and C106 discharges through R126, R127 and R128. When the voltage on C106 reaches the trigger voltage of 1C102 (approximately 3.5V), IC102 again changes states and the cycle repeats. The WAIL control voltage at IC102-6 is then applied to Emitter Follower, Q101 and to the Scaling Amplifier, IC103B. The Scaling Amplifier expands (scales) and inverts the control voltage waveform at the emitter of Q101 to the level necessary to control the Voltage Controlled Oscillator (VCO) without significantly affecting the shape of waveform. The gain of IC103B is determined by R113 and R116. The scaled control voltage waveform at IC103B-1 is coupled through CR108 to the VCO Control Point, IC104-5. VCO HORN —» CONTROL RING + AUXILIARY TAP IL/ TONE ICIO3A VOLTAGE CIRCUIT INPUT MANUAL CONTROL CONTROLLED > 1 WAIL CONTROL |} OSCILLATOR |» CIRCUIT OSCILLATOR Icios.alo4 ICI05,SW30IE SW301D,ICIOI, EMITTER 0104 ) Q102,Q105 ICI02 CIO6 FOLLOWER AND SCALING | MICROPHONE oor T6038 La PUSH-TO-TALK ? CIRCUIT CIRCUIT PUSH -TO-TALK ICIOSA > » OVERRIDE SW30IE MICROPHONE AUDIO FROM FREE ADAPTER _ MODULE | 7 ++ A 213 la 5 DRIVER | 6 AMPLIFIER 9108, 9109 RADIO INPUT 5 УЗОТЕ FROM GAIN y MODULE RADIO INPUT © R30! <«{ OUTPUT N ISOLATION Ll | HM LO AMPLIFIER 7 TRANSFORMER о 9 0—— «1 Q30(,Q302 TION 29041019 [o SPEAKERS P301-5,-6 _ Figure 5-1. Siren Module Functional Block Diagram. -14- The output signal from the Voltage Con- trolled Oscillator, IC104, is a series of pulses whose frequency is determined by R119, R120, C105 and the control voltage at the VCO control point, IC104-5. As the control voltage at IC104-5 increases, the frequency of the output of 1C104 de- creases, Conversely as the control voltage decreases the output frequency increases. The output signal from IC1043 is applied to the + 2 Circuit at IC105A-13. The + 2 Circuit, IC105A, is a toggle flip-flop that divides the pulse frequency by 2. The symmetrical output from this cir- cuit is present at IC105A-15. When the siren operator turns off the WAIL tone, the timing capacitor, C106 be- gins discharging toward zero volts. How- ever, C106 is connected through CR105 and R109 to the regulated supply of Q101. As a result, C106 does not completely dis- charge to zero volts. Consequently, the residual charge on C106 is applied to Q101 and IC103B, applying a constant level con- trol voltage to IC104-5. Simultaneously, Q101 also applies a sample of the voltage on C106 to the VCO Control Point, IC103A-5. When the voltage at IC103A-5 becomes less positive than the fixed voltage at IC103A-6, IC103A-7 goes low. This low resets the + 2 Circuit, preventing the constant level con- trol voltage at IC 104-5 from allowing the VCO to generate an annoying and false con- stant frequency tone. C. YELP. When SW301 is set to YELP, the op- eration of the circuitry is similar to WAIL, except that C106 charges through CR106 and R104 and discharges through R126 and IC101C. The charge and discharge rate of C106 is more rapid in YELP than in WAIL. Consequently, the control voltage varia- tions and the resultant tone frequency vari- ations are more rapid in YELP than in WAIL, D. HI- LO. In HI-LO, C106 charges through CR104 and R105 and discharges through R126, R127 and IC101D, producing a symmetrical square wave at IC102-3. When the voltage at IC102-3 is high, the VCO control voltage - 15- developed by R102 and R118 and is applied directly to the VCO control point, IC104-5. When IC102-3 is low the voltage at IC104-5 is determined by R102, R103, and R118. 5-3. + AUXILIARY INPUT. The + Auxiliary Input circuit consists of CR110, CR111, Q104, IC106, and asso- ciated components. This circuit allows the Manual Wail and TAP II circuits to re- spond to the vehicle's horn ring or other auxiliary switch without regard to polarity when the MASTER switch is set to position 3. In the off state, Q104 is biased off, causing a low to be present at IC106-3. If a negative horn ring circuit is used to trig- ger the + Auxiliary Input Circuit, depres- sing the horn ring applies a negative (ground) potential to the cathode of CR111, allowing CR111 to conduct. The conduction of CR111 brings Q104 into conduction, caus- ing IC106 to turn on and produce a high at IC106-3. This high remains at IC106-3 for the entire time that the horn ring is de- pressed, plus approximately 200 millisec- ond after the horn ring is released. The high at IC101-3 is applied to IC102, allow- ing the Tone Control Oscillator to operate as previously described. If a positive horn ring circuit is used to activate the + Auxiliary Circuit, the op- eration of the circuit is similar. When the horn ring is depressed, the positive voltage (+14VDC) causes CR110 to conduct so that a positive voltage is applied to the base of Q104, bringing Q104 into conduction. Q104 then activates IC106 and the circuitry op- erates as previously described. 5-4. MANUAL WAIL AND TAP Ц. The SIREN switch, SW201, can operate the Manual Wail signal whenever the SELECTOR switch is set to MANUAL. The Manual Wail signal can also be activated by the horn ring or other auxiliary switch when the MASTER switch is set to position 3. When SW201 is depressed, the base of Q107 is grounded through R157 and CR207, turning on Q107. The conduction of Q107 simultaneously turns on Q106, Q103, and Pre- amplifier IC107. The conduction of Q103 allows the Tone Control Oscillator to begin generating a Wail signal. The conduction of Q106 turns on the Driver Amplifier, Q108 and Q109. As described in paragraph 5-3, if the MASTER switch on the Control Module is set to position 3, the + Auxiliary Input circuit can activate the Manual Wail signal. TAP II operation is accomplished by the + Auxiliary Input circuit in conjunction with IC105 and IC106. When an input is applied to the + Auxiliary Input, IC106 ap- plies a positive pulse to IC105-3 causing IC105-1 to be grounded. This ground is applied through R122 to Q102, bringing Q102 into conduction. The conduction of Q102 applies positive voltage to CR103 and R104 to start the Yelp signal. The positive voltage from Q102 also turns on IC101C, IC101C, acts as part of the discharge path for C106. The Yelp signal continues until the + Auxiliary Input circuit causes 1C106 to pro- duce another positive pulse at 1C105-3. As a result, the voltage at IC105-1 returns to its high level, turning off Q102, and normal siren operation resumes. IC105-7 is held at ground potential for TAP II operation. However, when the SELECTOR switch, SW301, is set to RADIO, PA, or MANUAL, TAP II operation is not required. Therefore, to prevent the opera- tion of the TAP II circuitry when SW301 is set to RADIO, PA, or MANUAL, IC105 is held reset by the application of the positive supply voltage to IC105-7. IC105-7 is also held positive between switch positions so that IC105 is held reset as the position of SW301 is changed. 5-5. PREAMPLIFIER AND AMPLIFIER STAGES. All siren and audio signals are applied to the Preamplifier, IC107. Siren signals are applied through C114 and R147 to - 16- IC107-6. Audio signals from the micro- phone or radio are coupled through C115 and R145 to IC107-2. The amplified output at IC107-8 is coupled through C118 to the primary of T102, The secondary of T102 applies a push-pull input to the Driver Am- plifier Q108 and Q109. The collectors of this stage are coupled to the output Ampli- fier, Q301 and Q302. The output of Q301 and Q302 is coupled through T301 and P301-5 and 6 to the siren speaker(s). The HI/LO switch, SW302, is set to HI when a 200 watt speaker or 100 watt speakers are connected to the siren. SW302 is set to LO when 58 watt speakers are used, 5-6. PUSH-TO-TALK OVERRIDE. When the siren and the two-way radio each have separate microphones, the siren is set for PA override operation. The PA override feature allows the siren operator to use the siren as a public address ampli- fier when the SELECTOR switch is set to any position except RADIO. When the operator depresses the micro- phone push-to-talk switch, the Push-To- Talk Line is grounded. This ground poten- tial is applied through SW301 to IC301A and through Q101 to IC103B. In addition, the ground potential is also applied to the Tim- ing Capacitor, C106, preventing it from alternately charging and discharging. Asa result, siren tone generation ceases, allow- ing microphone audio to be amplified by the Preamplifier and Amplifier stages. 5-7. ALTERNATING FLASHER. The optional Alternating Flasher is located on a printed circuit board in the Control Module. The schematic diagram of this circuit is shown in figure 6-12. The Alternating Flasher is basically an astable multivibrator that operates at a nominal rate of 90 cycles per minute. SECTION VI SERVICE AND MAINTENANCE 6-1. GENERAL. Most of the electronic component parts used in the PA2100 are standard items that are available from almost any radio or electronics supply outlet. The factory can and will service your equipment or provide technical assistance with problems that cannot be handled satis- factorily and promptly locally. Address all communications and ship- ments to: Service Department Signal Division Federal Signal Corporation 136th and Western Avenue Blue Island, Illinois 60406 If any unit is returned for adjustment or repair, it can be accepted only if we are notified by mail or phone in advance of its arrival. Such notice should clearly indi- cate the service requested and give all per- tinent information regarding the nature of the malfunction and, if possible, its cause. The following diagrams are provided to assist repair personnel when service to the equipment is required. Fig. Diagram 6-1 SELECTOR Switch Diagram 6-2 Siren Module Printed Circuit Board Removal 6-3 Siren Module Internal View 6-4 Siren Module Schematic Diagram 6-5 Siren Module Main Circuit Board Parts Location Diagram 6-6 Siren Module Front Circuit Board Parts Location Diagram 6-7 PA2100 Bottom View 6-8 Control Module Internal View 6-9 Control Module Schematic Diagram 6-10 Control Module Relay Circuit Board Parts Location Diagram 6-11 Control Module LED Circuit Board Parts Location Diagram 6-12 Control Module Optional Flasher Board Schematic Diagram 6-13 Control Module Optional Flasher Circuit Board Parts Location Diagram -17- 6-2. SIREN MODULE. A. General Any competent electronic technician should have little difficulty in tracing and correcting a malfunction. When trouble- shooting the PA2100 Table 6-1 may be use- ful for isolating a malfunction. When replacing small components, use care when soldering. Heat easily dam- ages integrated circuits, transistors, capacitors and circuit boards. Therefore, it is advisable to use longnose pliers or similar heat sink on the component lead being soldered. When replacing the Driver Ampli- fier transistors, Q108 and Q109, or the Output Amplifier transistors, Q301 and Q302, insure that a matched pair is used. In addition, always replace the mica insu- lators. Use heat sink compound on both sides of the mica insulators and ensure that they are properly installed. Improper installation of the insulator could cause a short circuit, Always adjust the symmetry of the output waveform when Q108 and Q109 or Q301 and Q302 are replaced. To perform this adjustment, disconnect the speaker(s) and connect a 5.5 ohm 200 watt dummy load across the speaker terminals. Connect an oscilloscope across the dummy load and activate the Yelp signal. Adjust R158 for the best possible square wave. See figure 6-2 for the location of R158. B. Removal for Servicing. The Siren Module is easily removed from the PA2100 chassis. To remove the Siren Module, loosen two of the hex head screws on the bottom of the unit, and slide the Siren Module out (see figure 6-7). C. Circuit Board Removal. 1. To remove the Main Circuit Board remove the three screws that hold the board in the Siren (see figure 6-2). Disconnect the socket at the rear of the board and lift the board out of the module. When replacing the Main Circuit Board, align the socket at the rear so that the color dot on the socket is adjacent to the color dot on the circuit board. Also be sure that the two plugs on the front of the circuit board mate properly with sockets on the Front Circuit Board. 2. To remove the Front Circuit Board, remove the Main Circuit Board as described in subparagraph 6-2.C.1. Loosen all control knob set screws and slide the knobs from their control shafts. Remove the spanner nuts that hold the SELECTOR and the GAIN control to the front panel of the module. Remove the screw that holds the siren button bracket in place (see figure 6-7) and lift out the Front Circuit Board. 6-3. CONTROL MODULE. To gain access to the interior of the Control Module, loosen two hex head screws on the bottom of the PA2100 (see figure 6-7). Slide cover off the unit. Most of the circuitry in the Control Module is used to control power to ve- hicle accessories. Therefore, if a mal- function occurs in a given circuit the prob- lem is probably external to the Control Module. However, before troubleshooting the external circuitry always be sure that rear panel of the Control Module is properly wired. If a malfunctioning device is controlled by the MASTER switch, SW401, make sure that SW401 is properly programmed by the nine section miniature rocker switch, SW 501 (refer to paragraph 3-11). To remove the Control Module from the PA2100 housing, it is only necessary to loosen one hex head screw (see figure 6-17). If optional accessory switches are in- stalled to control other vehicle accessories always check the switches for proper opera- tion before troubleshooting the external de- vices. The optional Alternating Flasher oper- ates by use of electronic circuitry, If this circuitry fails, see the schematic dia- gram figure 6-12 and the parts location dia- gram figure 6-13, A-3-4-5-6 0) Dw D-40 E 0-3 D-6 Lo © \ A ON E-1 F-! F-2-3-4-5-6 SW30I A-6 SWITCH | NUMBER SECTION A,B,C,D,E,F,G POSITION 1,2,3,4,5,6,w (w= WIPER) WAFER NO. | NEAREST DETENT WAFER NO. 2 WAFER NO. 3 REAR WAFER BACK OF SWITCH 2904/2239 Figure 6-1. MASTER Switch Diagram. -18- Table 6-1 lists voltages and waveforms, that appear on the integrated circuits and transistors in the PA2100 when the SELECTOR switch is set to its various positions. abbreviations and their meanings are as follows: R = RADIO P = PA M = MANUAL Table 6-1. Abbreviations are used to describe the SELECTOR position. These W = WAIL Y = YELP H = HI-LO PA2100 Voltages and Waveforms. When a waveform is present at a given point, the waveform is listed by a cap- ital letter, its cycle rate and its peak-to-peak voltage. For example, the wave- form at IC101-3 is listed as A/45-55,1. Therefore, when an oscilloscope is con- nected to IC101-3, waveform A having a cycle rate of 45-55 cycles per minute (or Hz, if specified) and a nominal amplitude of 1 volt peak-to-peak (Var. = varying) should be observed. All waveforms are illustrated at the end of this table. 1C101 1C102 SELECTOR Voltage or SELECTOR Voltage or Pin Position Waveform Pin Position Waveform 1 All 10. 5VDC | 2,6 W B/10,3 2 H 10. 5VDC 2,6 Y B/160-190,3 3,4 H A/45-55,1 2,6 H B/45-55,3 5 H 10VDC 3 W A/109.8 6 H 10VDC 3 Y A/160-190,9.8 8 H OV 3 H A/45-55,9.8 11 Y OV 4 All 10.5VDC 12 Y 10.5VDC 5 All 7VDC 13 H 10.5VDC 7 W C/10,7 14 All 10.5VDC 7 Y C/160-190,7 7 H C/45-55, 7 8 All 10. 5VDC 2 M 1. 9IVDC 6 M 1. 9IVDC 7 M OV IC103 1 Wo Y B/10,2.8 1С104 2 H 10. 5VDC 3 All 5.25VDC 2,6 W,Y,H C/1000-3000Hz, Var. 5 W B/10,3 3 W,Y,H D/1000-3000Hz,9.8 5 Y B/160-190,3 4 All 10.5VDC 5 H B/45-55,3 5 W B/10,3 6 All 2. TVDC Э Y B/160-190,3 7 W,Y,H 9.0VDC, min. О H A/45-55, 0.9 7 M,P,R 0.5VDC 7 W,Y,H E/1000, 3000Hz. Var. 8 All 10. 5VDC 8 All 10. 5SVDC -19. IC105 IC106 SELECTOR Voltage or SELECTOR Voltage or Pin Position Waveform Pin Position Waveform 1 All 10. 5VDC 2 All 10. 0OVDC 3 All OV 3 All OV 5 All 10. 5VDC 4 All 10. 5VDC 6 All 10.5VDC 5 All 7.0VDC 7 W,Y,H OV 6 All OV 7 M,P,R 10.5VDC 7 All OV 10 W,Y,H 9. OVDC 8 All 10. 5VDC 10 M,P,R 0.5VDC 11 W,Y,H 9.0VDC 11 M, P,R 0. 5VDC IC107 12 All 1, 0VDC max. 1 All 6.3VDC 13 W,Y,H D/1000-3000Hz,10 8 W,Y,H F/500-1500Hz, 10 15 W,Y,H A/500-1500Hz, 10. 5 8 P,R G/1000Hz, 1.8 16 All 10.5VDC 14 All 13.6VDC _Q101 B,E W B/10,3 |В, Е Y B/160-190, 3 _Q103 B,E H B/45-55,3 B All 11.0VDC B,E P,R 1.5VDC E All 10.5VDC |В, Е M 1. 9VDC C All 13.6VDC C All 10.5VDC _Q106 B All 0.7VDC _Q108, 109 E All OV B W,Y,H | A/500-1500Hz,30 C All 0.3VDC B P,R G/1000Hz,5 E W,Y,H | A/500-1500Hz, 23 E P,R G/1000Hz, 5 _Q107 C W,Y,H A/500-1500Hz, 1.5 B All 12.9VDC C P,R H/1000Hz, 0.8 E All 13. 6VDC C All 13.5VDC D-D PP = A 4 C E D UY 29041042 y ; NE, ANAL - 0 - Е LAF + G Y HILILY -20- REMOVE REMOVE 2904/0388 — R158 (COMPONENT SIDE) Figure 6-2. Siren Module Printed Circuit Board Removal. J503 2904/1037 P20! — P202 J2OI Figure 6-3. 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Figure 6-6. Siren Module Front Circuit Board Parts Location Diagram. LOOSEN TO REMOVE COVER LOOSEN FOR SIREN MODULE REMOVAL — LOOSEN TO REMOVE COVER — 29041036 SIREN BUTTON BRACKET SCREW Figure 6-7. PA2100 Bottom View. -24- 290471040 Figure 6-8. Control Module Internal View. — LED CIRCUIT BOARD же ен == == == == == == == == == == == == == == == == == == == == == == == == == =ко== == == == ен == == ож т TY EE EE FE == AAA ESA EE ER AR de dd A — — — < NOTE: FLA FLA FLA UNLESS OTHERWISE SPECIFIED: | 2 3 4 IGN RCSPKRSPKR INP OUTOUT RNGHORNA B C ALL RESISTORS ARE IN OHMS, K=1000, *10%, 1/4 WATT. о о о ооо о © | | о о о об д о © | ALL CAPACITORS ARE IN MICROFARADS (UF). 18702 TB70I ) H503 6 H505 © H 501 ; 7 8 H5046 H506 © H502 | ВВ 1 1 n п 1 — =— === ! u u 1 | kso2| Де) к5оз | {Дас к5о! NC | 12 >; ы a | 70 | ©' © ı | CR5i4 CR5I5 CR513 ; + CL-1 CL-1 CL-1 H509 | RED 8GA.* ©, > ' BLK 14GA.. | H510 9 ı | 2 \3 | Eb ! но ©— Y Y + Y Y Y ‚ |CR50I |CR5O2|CR503|CR504/CR505/CR506/CR507|CR508|CR509 ! lec-1 |cL-1 [сен |cL-1 fet-1 |cL-1 JeL-r |cL-t |cL-1 ' RELAY CIRCUIT BOARD 0 'o 0° 3 0 | Je Tp suas SW401A ' _H401 Doro Dorr Doro CR402 CR403 CR404 LED LED LED j R402 * #403 $ R404 : 470 470 470 CONF 0/ REFN ROP 0, В] 0. о}; | MODULE ) SW401D-X > SW40ID-Y > SW40ID-Z 290C/0/48 Figure 6-9. Control Module Schematic Diagram. -25- Figure 6-11. Control Module LED Circuit Board Parts Location Diagram. -26- O- > AA H701 TO FLA IN CR702 | R704 R703 H707 BATTERY + 4 . 3 R708 100 100K 2 IOK 5 % o a Q 701 + O a Ta H702 FLA 11593 R702 C704 OUT | 0001 K7OI CR70I R701! | CR707 C703 = R705: + ny © 2:2K1 | c702 T- H703 FLA C705 СТО! 4.7 О, ОО! O: Ol K702 | CR703 [CR704 ® 706 1 | SV ) Q703 ll - 2N2925 NOTES: Q702 SN TIS92 UNLESS OTHERWISE SPECIFIED: A Q ALL RESISTORS ARE IN OHMS, 10%, R706 3 1/4 WATT: K =1,000 H706 ON OVERRIDE "В" 2:2K $R707 ALL CAPACITORS ARE IN MICROFARADS. O- 1 ОК ALL DIODES ARE CL-1. o ALL TRANSISTORS AS SPECIFIED. H705 F OVER "A" OFF OVERRIDE A _L C706 1 C707 GROUND T 0.00] eee es BATTERY — ЧО - FAC/00 ALTERNATING FLASHER 29041135 Figure 6-12. Control Module Optional Flasher Circuit Board Schematic Diagram. TO BATTERY + TO FLA QUT TO B'ON' OVERRIDE TO À 'OFF' OVERRIDE TO FLA IN TO BATTERY — GROUND 2904736 Figure 6-13. Control Module Optional Flasher Circuit Board Parts Location Diagram. -27- MAIN CIRCUIT BOARD PARTS LIST Schematic Schematic Symbol Description Part No. Symbol Description Part No. RESISTORS CAPACITORS (Continued) R101,121,122,123, 10K Ohm 100A207 C105 .047UF, 50V, Mylar 107A418 125,134,136,137, C106 .4TUF, 15V tantalum 107A621 140, 141,154,155, C108 150UF, 15V, tantalum 107A680 156 C113,118 82UF,15V, tantalum 107A650 R102,109,114, 1K Ohm, 2% 100A712 C114,115 .1UF, 100V, Mylar 107A406 115,118,120 C119,120 .0033UF, 100V, disc 107A271 R103 1.8K Ohm 100A 205 R104 1.8K Ohm, 5% 100A705 R105 5.6K Ohm, 2% 100A714 R106,107,119 30K Ohm, 2% 100A717 SEMICONDUCTORS R108 22K Ohm 100A208 R110 330 Ohm 100A201 1C101 Circuit Integrated, RCA, 128A047 R111,112,126 100K Ohm 100A222 CD4066 AE R113,116 220K Obm, 2% 100A719 IC102, 104, 106 Circuit Integrated, National, 128A043-02 R124 100 Ohm 100A 236 LM555C R127 8.2K Ohm, 2% 100A715 IC103 Circuit, Integrated, National, 128A045 R128 12K Ohm, 2% 100A716 LM358 R129 56K Ohm, 2% 100A718 IC105 Circuit, Integrated, RCA, 128A 044 R130 56 Ohm, 1/2 Watt 100A414 CD4027AE R131 3.9K Ohm 100A273 IC107 Circuit, Integrated, National, 128A046 R132 2.2K Ohm 100A221 LM380N R133 680 Ohm 100A231 Q101,106 Transistor, NPN, Silicon, 125A119 R135 680 Ohm, 1/2 Watt 100A313 2N2925 R138 47K Ohm 100A 228 Q102,105,110 Transistor, PNP, Silicon, 125A113 R139, 142, 146 1K Ohm 100A 233 2N3702 148,149 Q103 Transistor, NPN, Silicon, 125B415 R143 Potentiometer 5K Ohm 105B204 2N5296 R144,150 10 Ohm 100A251 0104 Transistor ‚NPN ‚Silicon, 125B 132 R145 6. 8K Ohm 100A210 TIS92 R147 33K Obm 100A211 Q107 Transistor, PNP, Silicon, 125A133 R151 27 Ohm, 5% 100A290 TIS93 R152 8.2 Obm, 5% 100A724 Q108,109 Transistor, PNP, Silicon, 125B431 R153 270 Ohm, 2 Watt, WW 103A128 2N6109 R157 8.2K Ohm 100A268 CR101,102,103 Diode, T151 115B101 R158 Potentiometer, 100 Ohm 105A 244 104,105,106, R159,161,162 39 Ohm 100A286 108,109,113 R160 4.7K Ohm, 1/2 Watt 100A320 114,116 R163,164 „47 Ohm, 2 Watt, WW 103A130 CR110 Diode, Zener,11V,1 Watt 115A245 R165 100K Ohm 100A222 CR111,112,115 Diode ED 3002S (CL-1) 115B301 RT101 Thermistor,200 Ohm 104A111 Unless otherwise specified, all resistors are MISCELLANEOUS carbon composition, 10%, 1/4 watt. ‚ T101 Transformer, Audio 120B123 T102 Transformer, Driver 120B145 CAPACITORS $101,102, 103 Connector, Wafer 140A170 C101,104,107,109 .001UF, 500V,disc 107A263 Main Circuit Board (without 130D228 C102,110,112,117 10UF, 10V, tantalum 107A634 parts C103,111,116 .01 UF, 25V,disc 107A226 Main Circuit Board (with parts 200D703 121,122 installed) FRONT CIRCUIT BOARD PARTS LIST Schematic Symbol Description Part No. R201 Resistor, 470 Ohm, FC, 10%, 1/4 Watt 100A 255 R202 Resistor, 4.7K Ohm, FC, 10%, 1/4 Watt 100A224 R204, 205 Resistor, 47 Ohm, FC 10%, 1/4 Watt 100A237 C201 Capacitor, 10UF, 10V, tantalum 107A634 CR201 Pilot Light, LED, Red 147A113A-01 CR202, 203,204 Diode, TI51 115B101 205,206,207,208 DS201,202 Lamp, 14V, CM382 8469A665 SW201 Switch, Pushbutton 122A167 SW301D,E Switch, Rotary 122B164 J201,202 Connector, Right Angle 139A161 P201,202 Terminal, USECO 1280BI 233A103 Front Circuit Board (without parts) 130D229 Front Circuit Board (with parts installed) 200D702 RELAY CIRCUIT BOARD PARTS LIST CR501-509, Diode, ED3002S (CL-1) 115B301 513-515 K501, 502, 503 Relay, SPDT, 12V 8536A401 Sw501 Switch, Rocker, 9 Section, Miniature 122A165A-02 Relay Circuit Board (without parts) 130D224 Relay Circuit Board (with parts installed) 200D699 -28- Schematic Symbol R301 C301 C302,303 C304, 305 CR117 Q301,302 T301 SW302 F301 P301 J302 3 ob DDR DD DN DD = Schematic Symbol R401, 402,403, 404 R405 CR401 CRA02, 403, 404 DS401 SW401 R701 R702 R703 R704 R705,706 R707,708 C701 C702,703 C704,705,706, 707 1C701 Q701 Q702 Q703 CR701,702,703, 704,705,706,707 K701, 702 CHASSIS MOUNTED COMPONENTS PARTS LIST Description Potentiometer, 10K Ohm Capacitor, 500 UF, 15V, electrolytic Capacitor, .001UF, 100V, disc Capacitor, .005,100V, disc Diode, 368AR Transistor, NPN, Silicon 2N5885 Transformer, Output Switch, Slide, DPDT Fuse, 20 Ampere, 3AG Connector, 8-contact (Cinch- Jones) P308-AB Connector, 12 Contact (Molex 03-06-212) Fuseholder, 342002 Knob, Control Knob, GAIN Connector, PC Board ACCESSORY KIT Description Straight Connector, Two Collar N-35 1/4" - 20 x 3/8 Hex. Head Screw 1/4" - 20 x 1/2" Hex. Head Screw 1/4" - 20" Hex, Nut Split Lockwasher, 1/4" 8A x 1/2" Phillips, Pan Head, Thread Forming Screw Circuit Breaker, 12V, 50 Amp Item Sheet Accessory Kit, Complete MISCELLANEOUS PARTS Assembly, Housing Bracket, Mounting LED CIRCUIT BOARD PARTS LIST Description Resistor, 470 Ohm, FC, 10%, 1/4 Watt Resistor, 47 Ohm, FC, 10%, 1/4 Watt Pilot Light LED, Green Pilot Light, LED, Red Lamp, Clear, 14V, CM 382 Switch, Rotary LED Circuit Board (without parts) LED Circuit Board (with parts installed) OPTION F (ALTERNATING FLASHER) PARTS LIST Resistor, 4.7K Ohm, FC, 10%, 1/4 Watt Resistor, 43K Ohm, FC, 5%, 1/4 Watt Resistor, 100K Ohm, FC, 5%, 1/4 Watt Resistor, 100 Ohm, FC, 10%, 1/4 Watt Resistor, 2.2K Ohm, FC, 10%, 1/4 Watt Resistor, 10K Ohm, FC, 10%, 1/4 Watt Capacitor, 0.01 UF, 25V, Disc Capacitor, 4.7 UF, 15V, Tantalum Capacitor, 0.001UF, 500V, Disc Integrated Circuit, LM555C Transistor, PNP, T1893 Transistor, NPN, T1592 Transistor, NPN, 2N2925 Diode, ED 30028 Relay, SPST, Bosch Printed Circuit Board (without parts) Printed Circuit Board (with parts installed) Part No. 106A121 108A122 107A207 107A211 115A 311 125B432 120C146 122A144 148A127 140A114 140A168 143A106 141A117 141A118 233A126 Part No. 8536A440 7002A 000-06 7003A 307-08 7059A018 7074A015 7011A012-08 8474A138 8536A418 8536A405 8536C408 8536A420 Part No. 100A255 100A237 147A113A-02 147 A113A-01 8469A665 122 B166 130C226 200C701 100A224 100A710 100A262 100A236 100A221 100A207 107A226 107A678 107A263 128A 043-02 1258133 125B132 125A119 115B301 131A125 130C239 200C722 255A 150H Printed in U.S.A. 882
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