Ransomes 67042 Tri-King Parts & Maintenance Manual
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Parts & Maintenance
Manual
Tri King
®
Triplex Mower
67042 – 1800G Briggs Vanguard Engine
67043 – 1900D Kubota D662-EB Engine
2810632-Rev F
1 - INCLUDES ITEMS 3 - 16
GB
To Order Parts
1. Write your full name and complete address on the order.
2. Explain where and how to make shipment.
3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product.
4. Order by the quantity desired, the part number, paint code, and description of the part as given in the parts list.
5. Send or bring the order to an authorized Jacobsen
Dealer.
6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting.
7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid.
Use of other than authorized parts will void the warranty.
Table of Contents
Operating Safety................................................. 4
Important Safety Notes .......................................5
Product Identification .......................................... 6
Engine .................................................................6
Cutting Units: ......................................................6
Tractor ................................................................7
Weights and Dimensions ....................................7
Accessories & Support Literature .......................7
General ............................................................... 8
Fan Belt (Diesel Engines) ...................................8
Pump Drive Belt ..................................................8
Neutral and 3WD Switches .................................9
Parking Brake Switches ......................................9
Lift Limit Switch ...................................................9
Traction Pedal Neutral ......................................10
Traction Pedal Forward Stop ............................10
Lift / Lower Pedal Stop ......................................10
3.10 Parking Brake ...................................................11
3.11 Rear Lift Arm .....................................................11
3.12 Down Pressure .................................................11
3.13 Reel To Bedknife ..............................................12
3.14 Reel to Bedknife Adjustment ............................12
3.15 Cutting Modes ...................................................13
3.16 Cutting Height Adjustment ................................13
3.17 Removing the Cutting Unit ................................14
3.18 Cutting Height - Fixed Mode .............................14
3.19 Cutting Height - Floating Mode .........................15
3.20 Torque Specification .........................................16
3.21 Specific Torque .................................................16
General ............................................................ 17
Engine .............................................................. 17
Engine Oil ......................................................... 18
Gas Engine Air Filter ........................................ 18
Diesel Air Filter ................................................. 19
Fuel .................................................................. 19
Fuel System ..................................................... 19
Battery .............................................................. 20
Jump Starting ................................................... 20
4.10 Charging Battery .............................................. 20
4.11 Hydraulic Hoses ............................................... 21
4.12 Hydraulic Oil ..................................................... 21
4.13 Hydraulic Oil Filters .......................................... 22
4.14 Electrical System .............................................. 22
4.15 Muffler and Exhaust ......................................... 22
4.16 Tires ................................................................. 22
4.17 Wheel Mounting Procedure .............................. 23
4.18 Care and Cleaning ........................................... 23
4.19 Radiator ............................................................ 23
4.20 Backlapping ...................................................... 24
4.21 Storage ............................................................. 25
General ............................................................ 26
6 Maintenance & Lubrication Charts
General ............................................................ 27
Lubrication Chart .............................................. 27
Maintenance Charts ......................................... 28
Table Of Contents ............................................ 29
This manual is designed for the Maintenance and Adjustment of this equipment.
Use the maintenance and adjustment instructions included in this manual and the operating instructions included in the Safety and Operation Manual to service the machine.
The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times for reference by the operator.
Copyright 2000 Textron Inc. “All rights reserved, including the right to reproduce this material or portions thereof in any form.”
LITHO IN U.S.A. 5-2006
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids.
To order any of the following material:
1. Write your full name and complete address on your order form.
2. Explain where and how to make shipment:
❑ UPS ❑ Regular Mail
❑ Overnight ❑ 2nd Day
3. Order by the quantity desired, the part number, and the description of the part.
4. Send or bring the order to your authorized Jacobsen
Dealer.
Service Parts
Qty. Part No.
Description
5000436 Fuel Filter, Gas Engine
5000441 Air Filter, Gas Engine
5000440 Oil Filter, Gas Engine
550489 Fuel Filter, Diesel Engine
5000913 Air Filter, Diesel Engine
502644 Oil Filter, Diesel Engine
Qty. Part No.
Description
549579 Hydraulic Oil Filter (2 Req’d)
3001950 Pump Drive Belt
1001958 Ignition Key Switch
Service Support Material
Qty. Part No.
Description
2810631 Safety & Operation Manual
2810632 Parts & Maintenance
3004386 Engine Parts Catalog
2810628 Video, Operator Training
Qty.
Service Manual
Description
How To Use This Manual
Abbreviations
N/S - Not serviced separately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ▲, next to the item number, indicate that a note exists which contain additional information important in ordering that part.
Indented Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separately or as part of the main component.
▲
Item
3
4
1
2
5
Part No.
123456
789012
345678
N/S
901234
Qty
1 • Handle
1 • Seal Kit
Description
1 Mount, Valve
1 Valve, Lift
1 Screw, 1/4-20 x 2” Hex Head
Serial Numbers/Notes
Indicates a piece part
Includes Items 2 and 3
Serviced part included with Item 2
Non serviced part included with Item 2
3
4
1 SAFETY
1 SAFETY
1.1 OPERATING SAFETY ______________________________________________________
!
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine.
1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
11. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place.
2. It is your responsibility to read this manual and all publications associated with this equipment (Safety and operation manual, engine manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them.
12. Never disconnect or bypass any switch.
13. Do not change the engine governor setting or overspeed the engine
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.
14. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation or in an enclosed area.
15. Fuel is highly flammable, handle with care.
16. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key.
4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.
17. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit.
5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light.
18. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. Watch out for traffic when crossing or operating on or near roads.
6. Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Jacobsen.
19. Local regulations may restrict the age of the operator.
7. Stay alert for holes in the terrain and other hidden hazards.
20. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury.
8. Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles
(sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards.
21. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally).
22. To prevent tipping or loss of control, do not start or stop suddenly on slopes. Reduce speed when making sharp turns. Use caution when changing directions.
9. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation.
The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property.
23. Always use the seat belt when operating tractors equipped with a ROPS.
Never use a seat belt when operating tractors without a ROPS.
10. Do not carry passengers. Keep bystanders and pets a safe distance away.
24. Keep legs, arms and body inside the seating compartment while the vehicle is in motion.
This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
SAFETY 1
1.2
IMPORTANT SAFETY NOTES ________________________________________________
!
This safety alert symbol is used to alert you to potential hazards.
DANGER
- Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING
- Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION
- Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.
For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
!
WARNING
The operator back-up system on this tractor prevents the tractor from starting unless the brake lever is engaged, mower switch is off and traction pedal is in neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off.
NEVER operate tractor unless the operator back-up system is working.
!
WARNING
1. Before leaving the operator’s position for any reason: a. Return traction pedal to neutral.
b. Disengage all drives.
c. Lower all implements to the ground.
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector securely fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Jacobsen parts and Accessories will void the warranty.
5
2 SPECIFICATIONS
2 SPECIFICATIONS
2.1 PRODUCT IDENTIFICATION_________________________________________________
67042.............................. Tri-King 1800G Tractor, 3-WD,
18 hp gasoline engine. Without front lift arms, mowers or battery.
67043.............................. Tri-King 1900D Tractor, 3-WD,
18.5 hp diesel engine. Without front lift arms, mowers or battery.
CHARLOTTE, NC
YEAR OF
PRODUCTION:
A Textron Company
MADE IN U.S.A.
67042 1601
®
Serial Number ................ An identification plate, like the one shown, listing the serial number, is attached to the frame of the tractor and is located to the operator’s left just behind the front wheel motor. Always provide the serial number of the unit when ordering replacement parts or requesting service information.
Product
EEC Sound
Power
Sound Pressure
Level
Operator Ear
67042
67043
99.4 dba
101 dba
83.7 dba
87 dba
Vibration M/S
2
Arms Body
1.4
1.4
1.61
<0.08
2.2
ENGINE__________________________________________________________________
1800G Gasoline Engine
Make ............................... Briggs &Stratton
Model .............................. Vanguard V-Twin OHV
Horsepower .................... 18 hp (13.5 kW) @3600 rpm
Note: Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factor
Displacement .................. 34.8 cu. in. (570 cc)
Torque ............................ 26 ft. lbs. (35 Nm) @ 2600 rpm
Fuel:
Type.......................... Unleaded Gasoline
Rating ....................... Min. 85 Octane
Capacity.................... 6.5 U.S. Gal. (24.6 liters)
Governor......................... Flyweight Mechanical
Lubrication:
Capacity.................... 3.5 pints (1.6 liters)
Type.......................... SAE 30W
API Classification ..... SF, SG, SH
Air Filter .......................... Replacable Dual Element.
Alternator ........................ 16 amp
1900D Diesel Engine
Make............................... Kubota
Model.............................. D662-E
Horsepower .................... 18.5 hp (13.9 kW) @3600 rpm
Note: Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors
Displacement.................. 40.03 cu. in. (656 cc)
Torque ............................ 26 ft. lbs. (35 Nm) @ 2600 rpm
Fuel:
Type.......................... No. 2 Diesel
Rating ....................... Min. Cetane rating 45
Capacity.................... 6.5 U.S. Gal. (24.6 liters)
Governor......................... Ball Type Governor
Low Idle ................... 1100 RPM
High Idle ................... 3400 RPM
Lubrication:
Capacity.................... 3.4 quarts (3.2 liter) with filter
Type.......................... SAE 20W, SAE 30W
API Classification ..... CD, CE
Air Filter .......................... Dry type with evacuator valve and service indicator.
Alternator ........................ 40 amp
2.3
CUTTING UNITS: __________________________________________________________
Reel ................................ 3 Reels, 26 in. (660 mm) wide or,
3 Reels, 30 in. (762 mm) wide.
Reel Diameter................. 7 in. (178 mm)
Bearings.......................... Self adjusting tapered roller bearings
Blade Options ................. 7 blades
Cutting Width:
6
26 in. Reels............... 72 in. (1828 mm)
30 in. Reels............... 84 in. (2134 mm)
Overall Width:
26 in. Reels............... 78.5 in. (1994 mm)
30 in. Reels............... 90.5 in. (2298 mm)
Cutting Frequency:
7 Blade ..................... 0.151 in./mph (3.8 mm/kph)
SPECIFICATIONS 2
2.4
TRACTOR ________________________________________________________________
Tires:
Front ......................... 20 x 10 - 10 tubeless
Rear ......................... 20 x 10 - 8 tubeless
Pressure:
Front.......................... 10-12 psi (69-83 kPa)
Rear .......................... 8-10 psi (55-69 kPa)
Battery:
Type .......................... 12 Volt Lead/Acid
Group ........................ 22 NF
Parking Brake ................. Mechanical front wheel disk
Hand lever actuated
Speed:
Mow ......................... 0 - 5 mph (8 kph)
Transport ................. 0 - 8.5 mph (13.7 kph)
Reverse .................... 0 - 2.3 mph (3.7 kph)
Hydraulic System:
Capacity.......................... 5.5 U.S. gal. (20.8 liters) System
Fluid Type ....................... GreensCare 68 Biodegradable
Charge Filter ................... 10 micron
Return Line Filter ............ 10 micron
Steering ......................... Hydrostatic power steering
2.5
WEIGHTS AND DIMENSIONS ________________________________________________
Dimensions: Inches (mm)
Length ............................................................. 99 (2519)
Height........................................................... 51.5 (1308)
Width - Wheel .............................................. 64.5 (1638)
Weights:...................................................... Lbs. (kg)
67042 1800G (Base Tractor, No Reels) ..... 1266 (574)
67043 1900D (Base Tractor, No Reels)...... 1365 (619)
2.6
ACCESSORIES & SUPPORT LITERATURE _____________________________________
Contact your area Jacobsen Dealer for a complete listing of accessories and attachments.
!
CAUTION
Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty
Accesories
Air Blow Gun ...........................................................JAC5098
Orange Touch-up Paint (12 oz. spray)...................... 554598
2-Post ROPS with Seat Belt ................................... 2500007
Light Kit ....................................................................... 69149
Arm Rest ..................................................................... 66156
Grass Catchers for 26 in. Reel.................................... 69151
Grass Catchers for 30 in. Reel.................................... 69150
600 RPM Reel Kit (1800G Units) ............................ 5003061
600 RPM Reel Kit (1900D Units) ............................ 5003062
Down Pressure Kit .................................................. 1002588
Reels
7 Blade, 26 in. Left Hand Reel .................................... 67114
7 Blade, 26 in. Right Hand Reel.................................. 67115
7 Blade, 26 in. Center Reel......................................... 67116
7 Blade, 30 in. Left Hand Reel .................................... 67123
7 Blade, 30 in. Right Hand Reel.................................. 67124
7 Blade, 30 in. Center Reel......................................... 67125
Rollers
Grooved Front Roller (Steel) for 26 in. Reel ................67731
Grooved Front Roller (Steel) for 30 in. Reel ................67729
Solid Roller for 26 in. Reel .........................................132639
Solid Roller for 30 in. Reel .........................................132640
Grooved Front Roller Scraper for 26 in. Reel ..............69147
Grooved Front Roller Scraper for 30 in. Reel ..............69148
Rear Roller Scraper for 26 in. Reel..............................67909
Rear Roller Scraper for 30 in. Reel..............................67910
Support Literature
Safety & Operation Manual......................................2810631
Parts & Maintenance Manual...................................2810632
Diesel Engine Parts Catalog....................................3004386
Operator Training Video ..........................................2810628
Service & Repair Manual
7
3 ADJUSTMENTS
3 ADJUSTMENTS
3.1 GENERAL________________________________________________________________
!
WARNING
To prevent injury, lower implements to the ground, disengage all drives, engage parking brake, stop engine and remove key from ignition switch before making any adjustments or performing maintenance.
Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.
1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized
Jacobsen Dealer.
2. Replace, do not adjust, worn or damaged components.
3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts.
!
CAUTION
Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine.
4. Do not change governor settings or overspeed the engine.
3.2
FAN BELT (DIESEL ENGINES) _______________________________________________
Inspect and adjust new belt after first ten hours of operation. Adjust every 100 hours thereafter.
1. Adjust alternator pulley so belt (B) deflects 9/32 to
11/32 in. (7 to 9 mm) with a 22 lb. (10 kgf) push at midspan between pulleys.
2. If tension is incorrect, loosen alternator mounting bolts (A) and adjust alternator until proper belt tension is achieved. Tighten hardware (A)
A
B
Figure 3A
3.3
PUMP DRIVE BELT ________________________________________________________
Adjust reel pump belt (C) to deflect 1/4 in. (6 mm) with a force of 5-7 lb. (2-3 kgf) applied at midspan.
1. Loosen hardware (D and E).
2. Move pump/clutch assembly down to increase tension on belt (C) then tighten hardware (D and E).
3. Torque hardware (D and E) to 27 - 33 ft-lb. (37-45
Nm).
D
E
C
D
C
E
Diesel Engine Gasoline Engine
Figure 3B
8
ADJUSTMENTS 3
3.4
NEUTRAL AND 3WD SWITCHES _____________________________________________
1. Check traction pedal adjustment.
2. Use a volt/ohm meter to determine when switch opens or closes.
a. Adjust switch (G) so “finger” of actuating arm (F) is centered over sensing portion of switch.
Switch contacts should be closed with traction pedal in neutral and open with minimal pedal travel in forward or reverse direction.
b. Adjust 3WD switch (H) so contacts are open with traction pedal in neutral, and contacts close with minimal pedal travel in forward direction.
F
G
H
Figure 3C
3.5
PARKING BRAKE SWITCHES________________________________________________
Loosen screws (K) and adjust both switches so contacts just close as the brake lever is moved to the engaged position then tighten screws.
K
Figure 3D
3.6
LIFT LIMIT SWITCH ________________________________________________________
The lift limit switch must be adjusted so the reels stop turning before the cutting plane between the reel and ground reach 15-3/4 in. (400 mm). To adjust, loosen screw (L) and adjust arm (M).
L
M
Figure 3E
9
3 ADJUSTMENTS
3.7
TRACTION PEDAL NEUTRAL _______________________________________________
1. If the tractor “creeps” in either direction when the engine is running but the traction pedal is not depressed, adjust spring tension so that the pedal always returns to neutral when released.
Note: The tractor may “creep” when the hydraulic oil is cold. Operate the tractor for 15 minutes before determining if adjustment is required.
a. Lock rear nuts and adjust front nuts (N) to maintain 3/8 in. (9 mm) of extension in spring
(O).
b. Start the engine and check for “creep” then repeat the process if necessary.
Front 2. Use extreme caution when making this adjustment as the wheels will be off the ground and the engine will be running.
3. Engage parking brake, stop the engine, open hoods then lubricate all linkage pivot points.
4. Chock the rear wheel, and place the front of the tractor on jackstands.
5. Loosen all nuts (N) and adjust rear spring to position traction arm in neutral.
N
O
N
Figure 3F
3.8
TRACTION PEDAL FORWARD STOP _________________________________________
Loosen nuts (P) move the traction pedal to its maximum forward position. Adjust screw (Q) until the head just touches the traction pedal arm. Return traction pedal to neutral and turn screw (Q) out one full turn. Tighten nuts
(P).
P
Q
Important: Screw (Q) must stop traction pedal before the internal stops in the hydrostatic transmission are contacted.
P
Figure 3G
3.9
LIFT / LOWER PEDAL STOP ________________________________________________
Adjust bolts (R and S) to stop spool valve from hitting the internal stops, while maintaining the full stroke of the spool.
R
S
Figure 3H
10
ADJUSTMENTS 3
3.10 PARKING BRAKE__________________________________________________________
1. Check linkage cables and pivots to ensure they are operating smoothly.
2. Park the tractor on a 30% slope (16.7°) near the bottom of the hill, with the front of the tractor facing downhill. Engage the parking brake and stop the engine.
a. The tractor should stay on the hill without creeping.
b. If the brakes do not hold, start the engine, disengage the brake and drive to the bottom of the hill.
!
CAUTION
DO NOT disengage the brakes with the engine off.
3. With parking brake disengaged, turn adjusting knob in a clockwise direction, applying and releasing brake every quarter turn until a definite “snap over center” action is achieved.
4. Repeat the test on the hill if required.
Note: Over adjustment causes hard lever action, but does not increase brake efficiency.
3.11 REAR LIFT ARM ___________________________________________________________
1. Rear lift arm position is properly adjusted when the rear mower bumpers are putting slight pressure against the underside of the foot rests.
2. Disconnect lift chain (T) from crank and adjust ball joint (U) as required.
T
U
Figure 3I
3.12 DOWN PRESSURE_________________________________________________________
1. Place mowers in the “fixed” mode (Section 3.18) and
lower the mowers onto a scale, capable of weighing
250 lb. (113 kg). The rear roller of the mower must rest on the scale.
2. To adjust pressure on rear mower loosen nuts (V) and adjust to obtain the desired pressure.
3. To adjust pressure on front mowers, loosen nut (W) and adjust bolt (X). Minimum thread engagement should be 1/2 in. (13 mm).
4. To maintain a consistent height of cut, the down pressure should be adjusted evenly on all three mowers.
5. Jacobsen, recommends the mower weight for
“Floating” mode at 60 lb. (27 kg), and for “Fixed” mode at 90 lb. (41 kg).
X
W
V
Figure 3J
Figure 3K
11
3 ADJUSTMENTS
3.13 REEL TO BEDKNIFE _______________________________________________________
(Pre-adjustment Check) maintained across the entire length of the reel and bedknife.
1. Check the reel bearings for end play or radial play. If there is any abnormal movement of the reel, up and down or side to side, adjust or replace components as needed.
5. The reel must be parallel to the bedknife. An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife.
!
CAUTION
To prevent personal injury and damage to the cutting edges, handle the reel with extreme care.
6. Grass conditions will also affect the adjustment.
a. Dry, sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife.
2. Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks.
a. The cutting edges of the reel blades and bedknife must be sharp, free of burrs and show no signs of rounding off.
b. The bedknife and bedknife backing must be securely tightened. The bedknife must be straight and sharp.
b. High quality grass with a good moisture content requires a closer gap (near zero).
5 -6
°
93
°
5/32 in.
c. A flat surface of 5/32 in. (4 mm) minimum must be maintained on the front face of the bedknife. Use a standard flat file to dress the bedknife.
3. If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process, they must be reground.
4. Proper reel-to-bedknife adjustment is critical. A gap of
0.001 to 0.003” (0.025 to 0.076 mm) must be
Leading
Edge of Reel
Figure 3L
Normal
Rotation
3.14 REEL TO BEDKNIFE ADJUSTMENT __________________________________________
1. Read Section 3.13 before making the adjustment.
2. Start adjustment at the leading edge of the reel, followed by the trailing end. The leading end of the blade is the end that passes over the bedknife first during normal rotation.
3. Loosen nut (C) 1/4 turn on both ends of the cutting unit.
a. Turn adjuster (A) in 1/16 to 1/8 turn increments.
b. Slide a feeler gauge or shim stock.001 in. (.025
mm) between the reel blade and the bedknife.
Do not turn reel.
c. Adjust the trailing end of the reel in the same manner then recheck the adjustment at the leading end.
d. Tighten all hardware and recheck the adjustment e. When properly adjusted, the reel will spin freely and you should be able to cut a piece of newspaper, along the full length of the reel, when the paper is held at 90°.
C
B
A
G
F
E
D
Figure 3N
12
ADJUSTMENTS 3
3.15 CUTTING MODES__________________________________________________________
1. The mower may be operated in the fixed mode or the floating mode.
2. Fixed mode is generally used for cutting heights greater than 1 in. (25 mm) and the mower does not require a front roller unless the terrain is rough and uneven.
If a front roller is required, the roller should be raised
1/4 in. (6 mm) higher than the rear roller and used for anti-scalp purposes only.
3. Floating mode is generally used for cutting heights less than one inch (25 mm) and a front roller is required.
If a 2-1/2 in. (63 mm) solid front roller is used, the cutting height will range from 3/8 to 2-1/8 in. (9 to
54 mm).
If a 3 in. (76 mm) grooved front roller is used, the cutting height will range from 3/8 to 2-1/4 in. (9 to
57 mm).
4. To convert the mower from fixed to floating mode, remove hardware (H) from each side of the three mower frames.
Install a front roller and store hardware (H) for future conversion to fixed mode.
5. To convert the mower from floating to fixed mode, assemble hardware (H) as shown and remove the front roller or raise the roller.
H
H
H
Figure 3O
3.16 CUTTING HEIGHT ADJUSTMENT_____________________________________________
1. Raise and lock the lift arms in transport mode.
2. For easier access to the height adjusters on the motor end of the front reels, Jacobsen recommends raising the front end of the tractor just a few inches off the ground then, being careful not to damage the hydraulic hoses, tilt the front mowers 90 degrees and tether the mowers together.
3. On the rear mower (center) remove the pin and collar on the shaft and slide the mower backwards.
4. Always make the reel-to bedknife adjustment
(Sections 3.13 and 3.14) before making the cutting
height adjustment.
5. Select fixed or floating mode and convert the mower accordingly.
6. Loosen skid mounting hardware (D - Figure 3N)
then adjust the cutting height. (A special tool is provided with the mowers. A 5/8 in. socket and ratchet are required).
Tether
Figure 3P
13
3 ADJUSTMENTS
3.17 REMOVING THE CUTTING UNIT _____________________________________________
1. To prevent contamination of the hydraulic system, as well as loss of oil, do not disconnect the hoses from the motor.
!
CAUTION
Disconnect lift springs before removing mowers.
2. Raise and lock the lift arms in transport mode
(Section 3.4) and disconnect the down pressure springs.
3. Remove transport pin then lower the lift arms to the ground.
4. Remove hardware securing motor to drive housing and carefully pull the motor away.
5. Place motor in a clean plastic bag and cover the opening in the gear box.
6. Remove pin and collar from center (rear) lift arm and pull the center cutting unit away from the tractor.
7. Remove the hardware securing the front lift arms to the cutting units, and slide the mowers out of the way.
3.18 CUTTING HEIGHT - FIXED MODE ____________________________________________
Follow the procedures outlined in Section 3.16.
1. Reposition the rear roller adjuster.
a. For cutting heights from 3/8 to 1-3/4 in. (9 to
44 mm) use holes (M) on the mower frame and two holes (shown in black) of the height adjuster
(F) as shown.
b. For cutting heights greater than 1-3/4 inches
(44 mm) disassemble adjuster (F) and turn the mounting bracket upside down; then use holes
(N) of the frame and the two holes (shown in black) of the adjuster (F).
2. Remove the tether, and lower the cutting units to the ground.
3. Place spacers of the desired height (J) under each end of the reel, adjacent to the front edge of the bedknife.
4. Loosen nut (G) and lower rear roller to the ground.
Tighten nut (E) against the adjuster then recheck the setting on both side of the reel. Readjust if necessary.
5. Assemble the front roller adjuster (B) (If a roller is required) to holes number 2 and 4 only of the mower frame. Do not use holes number 1 and 3.
Set roller to 1/4 in. (6 mm) above rear roller.
G
F
E
F
E
G
N
M
N
M
7
8
5
6 1
2
3
4
J
B
U
T
S
R
Figure 3Q
A
B
Figure 3R
14
ADJUSTMENTS 3
3.19 CUTTING HEIGHT - FLOATING MODE _________________________________________
Follow the procedures outlined in Section 3.16.
1. Assemble the front roller adjuster (B) to holes number 2 and 4 only of the mower frame. Do not use hole numbers 1 and 3. Refer to the chart below for correct hole of front roller adjuster to use.
2. Reposition the rear roller adjusters (F).
a. For cutting heights from 3/8 to 1-3/4 in. (9 to
44 mm) use holes (M) on the mower frame and two holes (shown in black) of adjuster (F) as shown.
b. For cutting heights greater than 1-3/4 in.
(44 mm), disassemble adjuster (F) and turn the mounting bracket upside down; then use holes
(N) of the frame and the two holes (shown in black) of adjuster (F).
3. Loosen nut (L) and adjust screw (K) to obtain desired cutting height (X) then lock nut (L) against gauge (P).
4. Place one end of the gauge under the front roller at either end of the reel, and slide the head of screw
(K) over the bedknife.
a. Adjust nut (G) to lower the rear roller to the gauge, then tighten nut (E) against the adjuster.
b. Move the gauge to the other end of the reel and repeat Steps 4a and 4b.
Range of Cut
Grooved Roller
Inches Millimeters
Solid Roller
Inches Millimeters
3/8 - 3/4
3/4 - 1-1/4
1-1/4 - 1-3/4
1-3/4 - 2-1/4
10 - 19
19 - 32
3/8 - 5/8
5/8 - 1-1/8
10 - 16 R M
16 - 29 S M
32 - 44 1-1/8 - 1-5/8 29 - 41 T M
44 - 57 1-5/8 - 2-1/8 41 - 54 U N
F
E
G
Front Roller
P
N
M
N
M
5
6
7
8
X-Cutting Height
Rear Roller
K
L
3
4
1
2
B
U
T
S
R
Figure 3S
Figure 3T
15
3 ADJUSTMENTS
3.20 TORQUE SPECIFICATION __________________________________________________
CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.
Extreme caution should always be used when using any torque value.
Jacobsen uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated.
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS GRADE 5
Lubricated Dry
#6-32
#8-32
#10-24
#10-32
#12-24
1/4-20
1/4-28 in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm)
5/16-18 in-lb (Nm)
5/16-24 in-lb (Nm)
3/8-16
3/8-24 ft-lb (Nm) ft-lb (Nm)
–
–
–
–
–
75 (8.4)
85 (9.6)
157 (17.7)
173 (19.5)
23 (31.1)
26 (35.2)
M10
M12
M14
M4
M5
M6
M8
SIZE UNITS
Nm (in-lb)
Nm (in-lb)
Nm (in-lb)
Nm (in-lb)
Nm (ft-lb)
Nm (ft-lb)
Nm (ft-lb)
Lubricated
–
1.80 (16)
3.05 (27)
7.41 (65)
14.7 (11)
25.6 (19)
40.8 (30)
4.6
Dry
–
2.40 (21)
4.07 (36)
9.98 (88)
19.6 (14)
34.1 (25)
54.3 (40)
20 (2.3)
24 (2.7)
35 (4.0)
40 (4.5)
50 (5.7)
100 (11.3)
115 (13.0)
210 (23.7)
230 (26.0)
31 (42.0)
35 (47.4)
GRADE 8
Lubricated Dry
SIZE UNITS
–
–
–
–
–
107 (12.1)
120 (13.5)
220 (24.8)
245 (27.6)
32 (43.3)
37 (50.1)
–
30 (3.4)
45 (5.1)
50 (5.7)
65 (7.3)
143 (16.1)
163 (18.4)
305 (34.4)
325 (36.7)
44 (59.6)
50 (67.8)
METRIC FASTENERS
7/16-14 ft-lb (Nm)
7/16-20 ft-lb (Nm)
1/2-13 ft-lb (Nm)
1/2-20 ft-lb (Nm)
9/16-12 ft-lb (Nm)
9/16-18 ft-lb (Nm)
5/8-11 ft-lb (Nm)
5/8-18
3/4-10
3/4-16
7/8-14 ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm)
GRADE 5
Lubricated
37 (50.1)
42 (56.9)
57 (77.2)
64 (86.7)
82 (111)
92 (124)
113 (153)
128 (173)
200 (271)
223 (302)
355 (481)
Dry
50 (67.8)
55 (74.6)
75 (101)
85 (115)
109 (148)
122 (165)
151 (204)
170 (230)
266 (360)
298 404
473 (641)
GRADE 8
Lubricated
53 (71.8)
59 (80.0)
80 (108)
90 (122)
115 (156)
129 (174)
159 (215)
180 (244)
282 (382)
315 (427)
500 (678)
Dry
70 (94.9)
78 (105)
107 (145)
120 (162)
154 (209)
172 (233)
211 (286)
240 (325)
376 (509)
420 (569)
668 (905)
8.8
10.9
12.9
Non Critical
Fasteners into
Aluminum
Lubricated
–
4.63 (41)
7.87 (69)
19.1 (69)
37.8 (29)
66.0 (48)
105 (77)
Dry
–
6.18 (54)
10.5 (93)
25.5 (226)
50.5 (37)
88.0 (65)
140 (103)
Lubricated
–
6.63 (59)
11.3 (102)
27.3 (241)
54.1 (40)
94.5 (70)
150 (110)
Dry
–
8.84 (78)
15.0 (133)
36.5 (323)
72.2 (53)
125 (92)
200 (147)
Lubricated
3.83 (34)
7.75 (68)
13.2 (117)
32.0 (283)
63.3 (46)
110 (81)
175 (129)
Dry
5.11 (45)
10.3 (910
17.6 (156)
42.6 (377)
84.4 (62)
147 (108)
234 (172)
2.0 (18)
4.0 (35)
6.8 (60)
17.0 (150)
33.9 (25)
61.0 (45)
94.9 (70)
3.21 SPECIFIC TORQUE ________________________________________________________
1. Tie rod ball joints: (2) 30 - 35 ft. lb. (41 - 47 Nm).
2. Engine drain plugs: 22 ft. lb. (30 Nm).
3. Steering ball joints: 50 - 55 ft. lb. (68 - 75 Nm).
4. Steering wheel nut 30-40 ft-lb (41 - 51 Nm)
5. Wheel hardware:65 - 85 ft. lb. (88 - 116 Nm).
16
MAINTENANCE 4
4 MAINTENANCE
4.1 GENERAL ________________________________________________________________
!
WARNING
Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries
Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.
1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Jacobsen
Dealer.
2. Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records.
a. Keep the equipment clean.
b. Keep all moving parts properly adjusted and lubricated.
c.
Replace worn or damaged parts before operating the machine.
d. Keep all fluids at their proper levels.
e. Keep shields in place and all hardware securely fastened.
f.
Keep tires properly inflated.
3. Long hair, jewelry or loose fitting clothing may get tangled in moving parts.
4. Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components.
5. Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.) according to local, state or federal regulations.
4.2
ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this tractor.
Read the engine manual carefully until you are familiar with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer.
The proper break-in of a new engine can make a considerable difference to the performance and life of the engine.
Note: The tractor is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine.
During the break-in period, Jacobsen recommends the following:
Diesel Engine:
1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.
2. Check the engine oil level twice daily during the first 50 hours of operation. Higher than normal oil consumption is not uncommon during the initial break-in period.
3. Change engine oil and oil filter element after first 50 hours of operation.
4. Check and adjust fan and alternator belts.
5. Refer to Section 6.3 and Engine Manual for specific
maintenance intervals.
If the injection pump, injectors or the fuel system require service, contact an authorized Jacobsen Dealer.
Gasoline Engine:
1. Drive modestly for the first 25 hours at reduced engine speed.
2. Avoid full throttle starts and rapid acceleration.
3. Allow the engine to reach operating temperature before operating at full load.
4. Change the oil and filter after the first 8 hours of operation.
5. Refer to Section 6.3 and Engine Manual for specific
maintenance intervals.
17
4 MAINTENANCE
4.3
ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required.
Diesel Engine:
Perform initial oil change after first 50 hours of operation and every 100 hours thereafter. See Engine Manual.
Use only engine oils with API classification CD/CE.
Above 77°F (25°C) SAE 30W or SAE10W30/10W40
32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40
Below 32° (0°C) SAE10W or SAE 10W30/10W40
Diesel Engine Dipstick
Figure 4A
Gas Engine:
Perform initial oil change after the first 8 hours of operation.
Change oil every 50 hours thereafter.
See the engine manufacturer’s Owners’s Manual for detailed service information.
After adding or changing oil, start and run engine at idle with all drives disengaged for 30 seconds. Shut engine off. Wait
30 seconds and check oil level. Add oil to bring up to FULL mark on dipstick.
Use only engine oils with API classification SF, SG,SH.
Above 40° F (5° C)
0 to 40° F (-18 to 5° C)
SAE 30W
SAE 5W30 or SAE 10W30
Gas Engine Dipstick
Figure 4B
4.4
GAS ENGINE AIR FILTER ___________________________________________________
1. Remove and service the foam pre-cleaner (A) every 25 hours. Replace if dirty or damaged.
To service pre-cleaner, wash in a liquid detergent and water. Squeeze dry in a clean cloth. Saturate in clean engine oil and squeeze out excess oil in a clean, absorbent cloth.
2. Replace the air cleaner cartridge (B) every 100 hours, more often when operating in dusty conditions.
Note: Do not use petroleum solvents such as kerosene to clean cartridge. Do not use pressurized air to clean cartridge.
See the engine manufacturer’s Owners’s Manual for detailed service information.
B
A
Figure 4C
18
MAINTENANCE 4
4.5
DIESEL AIR FILTER ________________________________________________________
Check the service indicator daily. If red band appears in the window (C) replace the element.
Do not remove the element for inspection or cleaning.
Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.
When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard.
1. Carefully clean the inside of the filter housing without allowing dust into the air intake.
2. Inspect the new element. Do not use a damaged element and never use an incorrect element.
3. Assemble the new element and make sure it seats properly. Reset the indicator by depressing button (D).
4. Reassemble cap making sure it seals completely around the filter housing. Dust evacuator (E) must be facing down.
5. Check all hoses and air ducts. Tighten hose clamps.
E
D
C
Figure 4D
4.6
FUEL ____________________________________________________________________
Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.
!
WARNING
Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot.
Do not smoke when handling fuel. Never fill or drain the fuel tank indoors.
Do not spill fuel and clean spilled fuel immediately.
Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors.
Be sure to reinstall and tighten fuel cap securely.
• Fill the fuel tank to within 1 in. (25 mm) of the bottom of the filler neck.
• Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier.
• Never overfill or allow the tank to become empty.
• Check fuel lines and clamps every 50 hours. Replace fuel lines and clamps at the first sign of damage.
Diesel Engine:
• Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating
45. Refer to Engine Manual for additional information.
Gas Engine:
• Use clean, fresh, regular grade, unleaded gasoline minimum 85 Octane.
• Do not use hi-test gasoline or an oil-gasoline mixture.
When using blended fuel, do not use a blend with more than 10% ethanol. Under no circumstances should you use a blend with methanol.
4.7
FUEL SYSTEM ____________________________________________________________
Refer to Section 6.3 for specific maintenance intervals.
Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system.
For diesel engines, bleed the fuel system after the fuel filter and lines have been removed, or the fuel tank has become empty. See Engine Manual.
19
4 MAINTENANCE
4.8
BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off” and the key has been removed before servicing the battery.
!
CAUTION
Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufaturer’s instructions.
Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep vent caps and terminal covers in place
Check the electrolyte level every 100 hours. Keep the cable ends, battery and battery posts clean.
Verify battery polarity before connecting or disconnecting the battery cables.
1. When installing the battery, always assemble the RED, positive (+) battery cable first and the ground, BLACK, negative (-) cable last.
2. When removing the battery, always remove the ground, BLACK, negative (-) cable first and the RED, positive (+) cable last.
3. Make sure battery is properly installed and secured to the battery tray.
!
WARNING
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash your hands after handling.
4.9
JUMP STARTING __________________________________________________________
Before attempting to “jump start” the tractor, check the
condition of the discharged battery. Section 4.8
!
WARNING
Batteries generate explosive hydrogen gas. To reduce the chance of an explosion, avoid creating sparks near battery. Always connect the negative jumper cable to the frame of the tractor with the discharged battery, away from the battery.
When connecting jumper cables:
1. Stop the engine on the vehicle with a good battery.
2. Connect RED jumper cable to the positive (+) terminal on the good battery and to the positive (+) terminal on the “discharged” battery.
3. Connect the BLACK jumper cable from the negative
(-) terminal on the good battery to the frame of the tractor with the discharged battery.
After cables have been connected, start the engine on the vehicle with the good battery then start the tractor.
4.10 CHARGING BATTERY _____________________________________________________
!
WARNING
Charge battery in a well ventilated area. Batteries generate explosive gases. To prevent an explosion, keep any device that may create sparks or flames away from the battery.
To prevent injury, stand away from battery when the charger is turned on. A damaged battery could explode.
2. Whenever possible, remove the battery from the tractor before charging. If battery is not sealed, check that the electrolyte covers the plates in all the cells.
3. Make sure the charger is “Off”. Then connect the charger to the battery terminals as specified in the charger’s manual.
4. Always turn the charger “Off” before disconnecting charger from the battery terminals.
1. Refer to Section 4.8. Read the Battery and Charger’s
manual for specific instructions.
20
MAINTENANCE 4
4.11 HYDRAULIC HOSES _______________________________________________________
!
WARNING
To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard.
Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses.
2. Check visible hoses and tubes daily. Look for wet hoses or oil spots. Replace worn or damaged hoses and tubes before operating the machine.
3. The replacement tube or hoses must be routed in the same path as the existing hose, do not move clamps, brackets and ties to a new location.
4. Thoroughly inspect all tubes, hoses and connections every 250 hours.
IMPORTANT: The hydraulic system can be permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic component, clean the area around the fittings and the hose ends to keep impurities out of the system.
a. Before disconnecting any hydraulic component, tag or mark the location of each hose then clean the area around the fittings.
b. As you disconnect the component, be prepared to assemble plugs or caps to the hose ends and open ports. This will keep impurities out of the hydraulic system and also prevent oil spills.
c.
Make sure “O” rings are clean and hose fittings are properly seated before tightening.
d. Keep the hose from twisting. Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks.
e. Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure.
4.12 HYDRAULIC OIL___________________________________________________________
Refer to Section 6.3 for specific maintenance intervals.
The hydraulic reservoir on this machine is filled with
Jacobsen Greens Care 68 Biodegradable fluid.
Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water or foam in the oil, or a rancid odor (indicating excessive heat).
Always replace the hydraulic filter when changing oil.
To change hydraulic oil:
1. Clean the area around the oil cap to prevent impurities from entering and contaminating the system. a. Oil temperature should be at 60° to 90°F (16° -
32°C). Do not check oil level when oil is hot.
b. The hydraulic oil level should never fall below the lower line on the dipstick or be above the top line on dipstick.
2. Remove drain plug from bottom of tank and loosen or remove breather cap on top of tank. Check and clean the breather cap, replace as necessary.
3. After oil has drained install drain plug and fill with
Jacobsen GreensCare 68 Biodegradable Fluid.
4. Purge air from system.
a. Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level.
b. Once the level has stabilized and the air is purged, fill the tank to the full mark on dipstick.
21
4 MAINTENANCE
4.13 HYDRAULIC OIL FILTERS __________________________________________________
The hydraulic system is protected by two 10 micron filters.
To replace hydraulic oil filter:
1. Remove the old filters.
2. Fill new filter with oil then install new filter. Hand tighten only.
3. Operate engine at idle speed with hydraulic system in neutral for five minutes.
4. Check hydraulic oil level in reservoir and fill to full mark on dipstick.
4.14 ELECTRICAL SYSTEM _____________________________________________________
!
CAUTION
Always turn the ignition switch off and remove the negative battery cable (Black) before inspecting or working on the electrical system.
General precautions that can be taken to reduce electrical problems are listed below.
1. Make certain all terminals and connections are clean and properly secured.
2. Check the operator backup system, fuses and circuit breakers regularly.
If the operator backup does not function properly and the problem cannot be corrected, contact an authorized
Jacobsen Dealer.
3. Keep the wire harness and all individual wires away from moving parts to prevent damage.
4. Make sure the seat switch harness is connected to the main wire harness.
5. Check the battery and battery charging circuit.
6. Do not wash or pressure spray around electrical connections and components.
4.15 MUFFLER AND EXHAUST __________________________________________________
!
WARNING
Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled.
NEVER operate an engine without proper ventilation.
To protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler.
If you notice a change in the color or sound of the exhaust, stop the engine immediately. Identify the problem and have the system repaired.
Torque all exhaust manifold hardware evenly. Tighten or replace exhaust clamps.
4.16 TIRES ___________________________________________________________________
1. Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear.
6. Check the pressure with an accurate, low pressure tire gauge.
7. Keep tires inflated to:
Front - 10-12 psi - (69-83 kPa)
Rear - 8-10 psi (55-69 kPa)
!
CAUTION
Unless you have the proper training, tools and experience, DO NOT attempt to mount a tire on a rim.
Improper mounting can produce an explosion which may result in serious injury.
22
MAINTENANCE 4
4.17 WHEEL MOUNTING PROCEDURE ____________________________________________
!
WARNING
Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.
1. Remove dirt, grease and oil from stud thread. Do not lubricate threads.
2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum.
3. Finger tighten all hardware then torque hardware in criss-cross order; always tighten nuts in the top position.
4. Check and retorque daily until torque is maintained,
85-95 ft.lbs. (115-128 Nm)
4.18 CARE AND CLEANING _____________________________________________________
Wash the tractor and implements after each use. Keep the equipment clean.
Note: Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners.
1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Jacobsen Dealer.
2. Use only fresh water for cleaning your equipment.
Note: Use of salt water or affluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty.
3. Do not spray water directly at the instrument panel, ignition switch, controller or any other electrical components, or at bearing housings and seals.
4. Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners.
Repair damaged metal surfaces and use Jacobsen touch-up paint. Wax the equipment for maximum paint protection.
!
CAUTION
Clean grass and debris from cutting units, drives, muffler and engine to prevent fires.
!
WARNING
NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries.
4.19 RADIATOR _______________________________________________________________
!
To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
!
WARNING
CAUTION
Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant mixture.
Install cap and tighten securely.
Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark.
Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain. Empty and clean the recovery bottle.
Mix clean water with ethylene glycol based anti-freeze for the coldest ambient temperature. Read and follow the instructions on the anti-freeze container and engine manual.
Keep radiator air passages clean. Use compressed air (30 psi maximum) to clean the fins.
Check and tighten the fan belt. Replace clamps and hoses every two years.
If you have to add coolant more than once a month, or add more than one quart at a time, have a authorized Jacobsen
Dealer check the cooling system.
23
4 MAINTENANCE
4.20 BACKLAPPING ___________________________________________________________
!
WARNING
To prevent injury, keep hands, feet and clothing away from rotating reels.
When the backlap switch is in the BACKLAP position, the reels will turn without the operator in the seat.
Carbon Monoxide in exhaust fumes can be fatal when inhaled, never operate an engine without proper ventilation.
Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge.
If wear or damage is beyond the point where the cutting edges can be corrected by the lapping process, they must be reground.
To Backlap:
1. Adjust reel to bedknife as described in Sections 3.13
2. Obtain and engage the mechanics (backlap) key.
a. Make absolutely certain your feet and clothing are far away from the reel.
b. Make sure the parking brake is “ENGAGED”, reel switch is “OFF”, backlap switch is “OFF” and the traction pedal is in neutral.
c. Start the engine, turn the mechanics key to
“BACKLAP” then engage the reel switch. If any of the reels turn, adjust nut (A) to stop the reel.
3. Turn nut (A) on the reel to be backlapped so the reel turns in reverse. Adjust the reel speed to 100-150
RPM.
a. Apply lapping compound with a long handle brush to high spots first then along entire length of the reel.
b. Continue lapping and at the same time make a slight adjustment on the reel until there is a uniform clearance along the full length of the cutting edges.
c.
When the blades have been evenly honed, turn adjusting nut (A) to neutral. Carefully and thoroughly remove all lapping compound from reels and bedknife before running the reel in forward direction.
d. Disengage reel switch and turn backlap switch to
“OFF”.
4. Reset reel motors to forward rotation. If reel speeds vary, check nut (A) to insure it is turned completely to full forward rotation.
5. Remove and store the backlap key.
A
Figure 4E
24
MAINTENANCE 4
4.21 STORAGE ________________________________________________________________
General
1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal.
2. Inspect the tractor, tighten all hardware, replace worn or damaged components.
3. Drain and refill radiator.
4. Clean the tires thoroughly and store the tractor so the load is off the tires. If tractor is not on jack stands, check tires at regular intervals and reinflate as necessary.
5. Keep the machine and all its accessories clean, dry and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors.
Battery
1. Remove, clean and store battery in upright position in a cool, dry place.
2. Check and recharge battery every 60 to 90 days while in storage.
3. Store batteries in a cool, dry place. To reduce the self discharge rate, room temperature should not be above
80°F (27°C) or fall below 20°F (-7°C) to prevent electrolyte from freezing.
Engine (General)
1. While the engine is warm, remove the drain plug, drain the oil from the crankcase and change oil filter. Install drain plug and refill with fresh oil. Let engine cool before starting.
2. Clean exterior of engine. Paint exposed metal, or apply a light coat of rust preventative oil.
Diesel Engine - Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel. See your local fuel supplier.
Gas Engine - For engine protection Jacobsen recommends the use of a fuel additive such as STABIL®. Mix additive following instructions on container. Run engine for a short time to circulate additive through carburetor.
Remove spark plugs and pour 1 oz. (30 ml) of engine oil into each cylinder. Replace spark plugs and crank slowly (do not start) to distribute oil in cylinder.
If storing indoors, drain fuel from tank.
Note: Do not use fuel with ethanol during storage.
Cutting Units
1. Wash the cutting units thoroughly, then repair and paint any damaged or exposed metal.
2. Lubricate all fittings and friction points.
3. Backlap the reels then back the reel away from the bedknife. Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife.
!
CAUTION
To prevent personal injury and damage to the cutting edges, handle the reel with extreme care
After Storage
1. Check and reinstall battery
2. Check or service fuel filter and air cleaner.
3. Check the radiator coolant level.
4. Check oil level in the engine crankcase and hydraulic system.
5. Fill the fuel tank with fresh fuel. Bleed the fuel system.
6. Make certain that the tires are properly inflated.
7. Remove all oil from the reels and bedknife. Adjust bedknife and cutting height.
8. Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated.
!
WARNING
Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.
25
5 TROUBLESHOOTING
5 TROUBLESHOOTING
5.1 GENERAL________________________________________________________________
The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer.
Symptoms
Engine will not start.
Engine hard to start or runs poorly.
Engine stops.
Engine overheating
Battery not holding charge.
Reels cut unevenly
Tractor does not react to traction pedal
Possible Causes
1.
Parking brake disengaged, traction pedal not in neutral or reel/
3WD switch on.
2.
Battery low on charge or defective.
3.
Fuel tank empty or dirty.
4.
Fuse blown.
1.
Fuel level low, fuel or fuel filter dirty.
2.
Air cleaner dirty.
3.
Injectors, fuel pump
4.
Engine problem.
1.
Fuel tank empty.
2.
Interlocks not set before leaving operator’s seat.
1.
Coolant level low.(Diesel)
2.
Air intake restricted.
3.
Water pump belt broken or loose.(Diesel)
4.
Engine overload
1.
Loose or corroded battery terminals.
2.
Low electrolyte.
3.
Alternator belt loose or broken.
4.
Charging system defective.
1.
Bedknife-to-reel not adjusted correctly.
2.
Engine speed too low.
3.
Low hydraulic oil
1.
Parking brake engaged
2.
Tow Valve Open
3.
Low hydraulic oil
1.
Low hydraulic oil Implement does not raise or lower
Gauges/Indicator not operating
1.
Circuit Breaker
2.
Loose wiring
Action
1.
Check operator back-up system and start-up procedure.
2.
Inspect condition of battery and battery connections.
3.
Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
4.
Replace fuse.
1.
Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
2.
Inspect and replace air filter.
3.
Consult engine manual.
4.
Consult engine manual
1.
Fill with fresh fuel and bleed fuel lines.
2.
Engage parking brake, move traction lever to “N” and set reel control to OFF.
1.
Inspect and add coolant.
2.
Clean cooling air intake.
3.
Tighten or replace belt.
4.
Reduce forward speed
1.
Inspect and clean terminals
2.
Refill to correct level.
3.
Tighten or replace belt
4.
See engine manual
Inspect bedknife-to-reel adjustment.
Check engine speed. Run engine at full throttle.
Check reservoir level and fill if needed.
Disengage parking brake.
Close Tow Valve
Check reservoir level and fill if needed
Check reservoir level and fill as needed
Reset circuit breaker, check bulb
Check electrical connections.
26
MAINTENANCE & LUBRICATION CHARTS 6
6 MAINTENANCE & LUBRICATION CHARTS
6.1 GENERAL ________________________________________________________________
!
WARNING
Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries
1. Always clean the grease fitting before and after lubricating.
2. Lubricate with grease that meets or exceeds NLGI
Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns.
3. Periodically apply a small amount of lithium based grease to the seat runners.
4. For smooth operation of all levers, pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required.
5. Grease fittings (A - F) every 50 hours and fittings (G -
K) every 100 hours.
6.2
LUBRICATION CHART______________________________________________________
J
A
B
J
J
B
D
C
H
A
J
F
G
F
E
A. Mower Pivot (3 Fittings)
B. Front Lift Arms (2 Fittings)
C. Crank Hub
D. Hydraulic Cylinder
E. Center Lift Arm
F. Control Pedal Pivot (2 Fittings)
G. Steering Yoke
H. Drive Shaft Bearings (2 Fittings)
J.
Reel Bearings (6 Fittings)
K. Rollers (As Required)
27
6 MAINTENANCE & LUBRICATION CHARTS
6.3
MAINTENANCE CHARTS ___________________________________________________
Recommended Service and Lubrication Intervals
Air Filter (Diesel)
Air Filter (Gas)
Battery Charge
Belts
Brake
Cooling System (Diesel)
Electrical System
Engine Oil (Diesel)
Engine Oil (Gas)
Engine Oil Filter
Fuel System
Fuel Filter
Grease Fittings - All
Hydraulic Hoses and Tubes
Hydraulic Oil
Hydraulic Oil Filter
Muffler and Exhaust
Radiator Screens
Tires
Every
8-10
Hours
I
I
I-A*
I-C-A
I
I-R*
L
I***
I-A
I
I
I-C/AR
Every
50
Hours
C
I-A*
I*
R*
R
R*
I
L
R*
Every
100
Hours
AR
R
I
I-A
R
R
L
Every
250
Hours
A
I
I
R**
R
I
Every
400
Hours
Every
500
Hours
R
R
L
Every
1000
Hours
Yearly
R
R
R
R**
See
Section
Lubricant
Type
I-A
A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required
* Indicates initial service for new machines.
IV
II
II
I
III
** Every 250 hours, or yearly whichever comes first.
*** Inspect visible hoses and tubes for leaks or oil marks.
I - Manual grease gun with NLGI Grade 2 (Service Class LB).
II
- Engine Oil - See Section 4.3
III - Use Jacobsen GreensCare 68 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order Part No. 5003103 containing 5 gal.
(19 l), pail or Part No. 5003102, 55 gal. (208 l) Drum.
IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix
28
PARTS CATALOG 7
7 PARTS CATALOG
7.1 TABLE OF CONTENTS
43.1...............................................................................O-Ring Chart ........................................................................................ 112
29
TRI-KING
1.1 Decals
Diesel Units
!
WARNING
Radiator is under pressure. Remove cap slowly to avoid personal injury
19
16
27
Gas Units
Diesel Units
15
15
10
!
DANGER
To prevent injury:
● Always connect red battery cable to the positive (+)
post FIRST and the black cable to negative (–) post
LAST.
● When removing the battery always remove negative
(–) cable FIRST and positive (+) cable LAST.
● Avoid contact with battery acid.
● Keep sparks and flames away from the battery.
● Do not short circuit battery posts. Do not touch frame
or negative terminal when working on positive terminal.
2
IMPORTANT
This machine uses GreensCare 68, biodegrable hydraulic fluid.
(Order 5003103 for 5 gal. pail)
3
Serial No. All
20
30
IO
B
D
E
G
RADABLE FLU
ID
21
!
WARNING
To prevent burns, do not touch muffler or muffler shield.
Temperatures may exceed 150¡F (66¡C)
18
7 / 8
Tri-King 1800G
Tri-King 1900D
22
Tri-King xxxx
!
ADVERTENCIA
1. Leer el manual del operador. No permitir que
personas no capacitadas para ello usen la maquina
2. Mantenae los escudos en su lugar y la tornilleria
debidamente fijada.
3. Antes de limpiar, ajustar o reparar este equipo,
desengranar todas los mandos, aplicar el freno de
estacionamiento y apagar el motor.
4. Mantener las manos, los pies y la ropa alejados de
las piezas en movimiento.
5. No viajar como pasajeros ni llevar pasajeros en
maquinas sin asiento para ellos.
6. Mantener a las demas personas alejadas
7. Si no sabe leer ingles, solicitarle a otra persona que
le lea y explique el contenido de las etiquetas y del
manual de la maquina.
11
4
1 3
2
23
29
OPERATION
READ MANUAL BEFORE OPERATING.
MANUALS AVAILABLE FROM: JACOBSEN/TEXTRON, RACINE WI.
To Start
1. Parking brake........On
2. Hydro pedal.....Neutral
3. Reel switch.........Off
4. Depress glow plug
switch for 3 to 5
seconds.
5. Start Engine.
To Mow
1. Parking brake....Off
2. Reel switch.......On
3. Slowly depress hydro pedal.
4. Depress top of mow pedal to lower
and engage reels. Lift mow pedal
to raise and stop reels.
To Drive / Transport
1. Parking brake....Off
2. Slowly depress
hydro pedal.
To Stop
1. Remove foor from
hydro pedal.
2. Engage parking brake.
3. Turn ignition to off.
4. Remove key.
To Backlap
1. Engage parking brake
2. Turn backlap lockout key to backlap position
3. Turn all 3 backlapping nuts to neutral position.
4. Start engine. Set throttle to minimum idle speed.
5. Engage reels. Turn backlap nut on one reel to
backlap at desired speed.
6. With extreme caution apply lapping compound
with a long handled brush.
7. Turn backlap nut to neutral position
after backlapping is complete.
8. Repeat above steps on remaining reels.
Parking Brake speed. Warranty is void if tractor is used for towing. Do not use start assist fluids.
Use of such fluids in the air intake system may be potentially explosive or cause a 'runaway' engine condition that would result is serious engine damage.
Vehicle weight wet: 1720 lbs. - 780 kg.
Vehicle horsepower: 19 hp. - 14.2 kw. at 3400 r.p.m.
9
!
CAUTION
To Install the battery
1. Install the battery with terminals toward rear.
2. Secure battery to support.
3. Connect positive (+) (red) FIRST.
4. Connect negative (–) (black) LAST.
To use jumper cablee:
1. Stop the engine on vehicle with good battery.
2. Connect RED cable to positive (+) terminal on good
battery and positive (+) terminal on "discharged"
battery.
3. Connect the BLACK cable from negative (–) terminal on
good battery to frame of vechile with discharged battery.
4. Start the engine.
1
IMPORTANT
Do not overfill or spill oil
Always lower lift arms to check or add oil.
4
11
12
Manufactured under one or more of the following U.S. Patents:
5309699
5941057
5896734
6412258
6698171
25
L
WA
105 dB
26
A Textron Company
MADE IN U.S.A.
®
CHARLOTTE, NC
YEAR OF
PRODUCTION:
24
14
13 with GreensCare
28
5 / 6
Diesel Units
THIS RADIATOR CONTAINS
ANTI-FREEZE
PROTECTED TO -26 F (-32 C)
Mix equal parts of clean water and a premium quality ethylene glycol based anti-freeze to maintain the boil over, rust and corrosion protection.
Drain and discard coolant yearly. Read manual for additional instructions.
17
10
12
!
WARNING
Read manual before operating machine.
Use caution while operating on slopes, especially when grass is wet. Wet grass reduces traction and steering control
● Do not use this machine on slopes greater than 16.2
● Always keep reels in mow position when operating
on slopes and travel at reduced speeds.
● Do not make sharp maneuvers when on slopes.
● Keep shields in place and hardware securely fastened.
● Before you clean, adjust or repair this equipment,
disengage all drives, stop engine and apply brake.
● Keep hands, feet and clothing away from moving parts.
● Never carry passengers.
● Keep bystanders away.
13
TRI-KING
14
FUSE PANEL
GAGES 3 SPARE
3WD
VALVE
REEL
CLUTCH
LIGHTS
(OPTIONAL)
3
7.5
7.5
SPARE
SPARE
SPARE
16
>
Item
26
27
28
29
22
23
24
25
19
20
21
22
15
16
17
18
12
13
14
15
10
11
9
9
7
8
5
6
3
4
1
2
Part No.
367160
3003606
363995
339237
365956
4124759
4111408
4124690
4124691
3004207
REF
4125772
4117468
2811597
4124721
4141266
367159
2812032
361615
4124358
4124357
4124790
4125789
3004653
3003590
3002053
340623
3003349
3003594
3003348
3004983
3003350
Qty.
Description
1 Decal, Battery Caution
1 Decal, Battery Danger
1 Decal, Hydraulic Fluids
1 Decal, Oil Overfill
1 Decal, Right Side Stripe
1 Decal, Left Side Stripe
1 Decal, Jacobsen 12”
1 Decal, Jacobsen 10”
1 Decal, Operating Instructions
1 Decal, Operating Instructions
1 Decal, Backlap Switch
1 Decal, Spanish Caution
1 Decal, Lift/Lower
1 Decal, Caution
1 Decal, Forward/Reverse
1 Decal, Dash Overlay
1 Decal, Dash Overlay
1 Decal, Fuse Panel
1 Decal, Antifreeze
1 Decal, Heat Warning
1 Decal, Radiator Warning
1 Decal, Jacobsen Emblem
1 Decal, Biodegradable Fluids
2 Decal, Tri-King 1800G
2 Decal, Tri-King 1900D
1 Decal, Opening Hood
1 Serial Plate
1 Decal, Patent
1 Decal, Noise 105 dB
1 Decal, Parking Brake Light
1 Decal, GreensCare
1 Decal, Oil
Gas
Diesel
Serial Numbers/Notes
Gas
Diesel
Diesel
Located on Hood Pivot
Diesel - Located on Radiator
Gas
Diesel
On Left Front Wheel Motor Mount
> Change from previous revision
31
TRI-KING
2.1 Hood and Cowlings
Serial No. All
32
19
1/2
29
23
20
16 / 17
7
4
20
22
25
12
28
14
10
18
7
11
9
27
21
12
13
8 5/6
19
7
8
8
26
3
8
15
24
37
40
42
41
30
18
36
37
35
38
39
38
31
37
36
15
34
24
32
33
40
37
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
Item
27
28
29
29
23
24
25
26
19
20
21
22
15
16
17
18
11
12
13
14
9
10
8
9
6
7
4
5
2
3
1
2
37
38
39
40
41
42
33
34
35
36
30
30
31
32
Part No.
2810411
2810061
2810062
400188
403910
1001758
3003748
440134
3010139
443110
400126
452008
3003968
360343
2810021
2810029
2810018
2810412
2810413
400260
445796
3002803
3002804
403770
445795
5002647
5001665
3003749
400124
452004
444708
303567
446142
2810018
2810064
2811139
441676
453011
2811495
400408
452012
3000576
3004410
443818
446136
443106
Qty.
Description
1 Left Foot Rest
1 Right Foot Rest
1 Right Foot Rest
12 Screw, 3/8-16 x 7/8” Hex Head
12 Nut, 3/8-16 Spiralock Flange
1 Left Hand Transition
1 Right Hand Transition
14 Screw, 5/16-18 x 3/4” Flanged Head
18 Nut, 5/16-18 Spiralock Flange
1 Seat Pan
1 Seat Pan
2 Edging
1 Screw, 1/4-20 x 2-1/2” Hex Head
4 Flat Washer, 1/4
2 Locknut, 1/4-20 Center
1 Grommet
4 Lockwasher, 3/8 Hvy
1 Right Footrest Pad
1 Left Footrest Pad
7 Screw, 5/16-18 x 1” Hex Head
3 Screw, #10-24 x 1/2” Truss Head
1 Rubber Latch
2 Edging
2 Carriage Bolt, 3/8-16 x 3”
1 Bracket, Gas Engine Remote Drain
10 Nut, 3/8-16 Hex
1 Screw, 1/4-20 Hex Head
12 Flat Washer, 3/8
1 Filter Cover
1 Hose Clamp
1 Right Hood
1 Right Hood
1 Left Hood
1 Left Hood
1 Pivot Bracket
2 Shim
2 Carriage Bolt, 3/8-16 x 1-1/4”
2 Flat Washer, 3/8
2 Pivot Link
4 Screw, 1/2-13 x 1-1/2” Hex Head
8 Flat Washer, 1/2
4 Washer
3 Spacer
8 Nut, 1/2-13 Hex Jam
3 Lockwasher, 5/16 Hvy
3 Nut, 5/16-18 Hex
Gas
Diesel
Gas
Diesel
Gas
Gas
Diesel
Gas
Diesel
TRI-KING
Serial Numbers/Notes
> Change from previous revision
33
TRI-KING
3.1 Seat and Base
Serial No. 67042-1601~1891
Serial No. 67043-1601~4743
13
18/19
20/21
6
7
8
15/16
17 3
7
10
18
8
14
7
8
3
5
4
6
6
7
10
8
11
12
2
9
1
34
TRI-KING
Serial Numbers/Notes Item
13
14
15
16
9
10
11
12
17
18
19
20
21
7
8
5
6
3
4
1
2
Part No.
3003301
558012
3003368
3003299
440078
452006
446136
443106
440088
3004410
3003402
443806
66172
163583
434011
446130
554390
3001328
3003928
3006988
3006991
Qty.
Description
1 Seat Base
2 Pad
1 Plate
1 Hinge
5 Carriage Bolt, 5/16-18 x 3/4”
10 Flat Washer, 5/16
10 Lockwasher, 5/16 Hvy
10 Nut, 5/16 Hex
1 Carriage Bolt, 5/16-18 x 1-3/4”
2 Spacer
1 Seat Latch
2 Nut, 5/16-18 Hex Jam
1 Seat
1 • Seat Switch Wire Harness
2 • Screw, 1/4-20 x 5/8” Soc. Hd.
2 • Lockwasher, 1/4
1 • Switch, Seat
6 Screw, 5/16-18 x 5/8” Wsh Head
1 Literature Pouch
1 Seat Adjuster
1 Seat Adjuster with Handle
Reference SW6
> Change from previous revision
35
TRI-KING
3.2 Seat and Base
13
16
15
18
8
7
17
3
14
4
6
7
8
6
6
7
10
8
12
11
10
8
7
2
5
18
19
9
1
Serial No. 67042-1892 and Up
Serial No. 67043-4744 and Up
18
36
TRI-KING
Serial Numbers/Notes Item
13
14
15
16
9
10
11
12
17
18
19
7
8
5
6
3
4
1
2
Part No.
3003301
558012
3003368
3003299
440078
452006
446136
443106
440088
3004410
3003402
443806
4139430
523357
523356
4139450
5003769
3001328
3003928
Qty.
Description
1 Seat Base
2 Pad
1 Plate
1 Hinge
5 Carriage Bolt, 5/16-18 x 3/4”
10 Flat Washer, 5/16
10 Lockwasher, 5/16 Hvy
10 Nut, 5/16 Hex
1 Carriage Bolt, 5/16-18 x 1-3/4”
2 Spacer
1 Seat Latch
2 Nut, 5/16-18 Hex Jam
1 Seat
1 • Seat Adjuster
1 • Seat Adjuster with Handle
1 • Switch, Seat
1 Harness, Seat
6 Screw, 5/16-18 x 5/8” Wsh Head
1 Literature Pouch
Reference SW6
> Change from previous revision
37
TRI-KING
4.1 Dash Installation
Serial No. All
4
1
5
8
10
11
4
22
23
12
7
6
28
27
26
25
24
9
Fuse Block
(Part of Wire Harness)
2
16
3 12
21
20
17
18
19
13
19
18
17
15 14
38
>
>
>
Item
1
2
3
16
17
18
19
12
13
14
15
10
11
8
9
6
7
4
5
24
25
26
27
28
20
21
22
23
Part No.
1002264.7
2810209
452004
446130
443102
3003541
441664
2811364
2811365
3002861
447224
2811547
454001
455048
441602
1002898
557738
502924
444718
362469
444754
453009
444310
403914
446116
403770
3003540.7
3002098
404016
3003468
Qty.
Description
1 Angle Bracket
4 Carriage Bolt, 5/16-18 x 3/4”
1 Steering Valve
1 • Seal Kit
1 • Spring Kit
4 Locknut, 5/16-18 Center
1 U-Bolt Clamp
4 Nut, 5/16-24 Hex Lock
2 Washer, 5/16 Flat
4 Nut, #10-24 Hex
4 Screw, #10-24 x 3/4” Truss Head
4 Lockwasher, #10
2 Screw, 5/16-18 x 3/4 Hex Flange
1 Mounting Bracket
2 Latch
4 Screw, 1/4-20 x 5/8” Truss Head
2 Plastic Plate
1 Console Cover
8 Flat Washer, 1/4
8 Lockwasher, 1/4 Hvy
8 Nut, 1/4-20 Hex
2 Latch Bracket
4 Screw, 1/4-20 x 5/8” Round Head
1 Steering Wheel
1 • Steering Wheel Cap
1 Nut, M16-1.5 Hex Jam
1 Lockwasher, 5/8 Internal Tooth
1 Washer
2 Wave Washer, 3/4
2 Flat Washer, 3/4
TRI-KING
Serial Numbers/Notes
> Change from previous revision
39
TRI-KING
5.1 Instrument Panel
Serial No. All
24
21
X
23
18
20
19
28
Y
25
24
22
26
27
17
30
X
31
Y
24
23
Z
Diesel Tractor Only
Z
25
24
2
27
26
33
34
35
29
32
14
5
4
1
6
38
12
39 37
3
8
16
15
36
13
7
10
11
9
8
40
TRI-KING
Part No.
2811436
443112
162723
N/S
447006
444310
162721
N/S
444306
447206
447002
444304
1004796
1004795
364774
338601
164194
2811437
162720
1001958
5002101
5002102
5000039
1001010
558036
N/S
5001428
3001780
361862
447220
403912
452002
446118
366751
363961
363962
1002272
1004339
1004340
3008433
2811632
444310
Item
24
25
26
27
● 28
● 28
29
30
31
32
33
20
21
22
23
16
17
18
19
37
38
39
34
35
36
36
12
13
14
15
10
11
8
9
6
7
4
5
2
3
1
1
Qty.
Description Serial Numbers/Notes
1 Dash Panel Gas
1 Dash Panel
1 Water Gauge
1 Ignition Switch
1 • Bezel
1 • Nut
1 • Ignition Key
1 Backlap Switch
2 • Nut
1 • Lockwasher
1 • Mechanics Key
1 PTO Switch
2 • Nut
2 • Lockwasher
2 Screw, #10-24 x 5/8” Tr. Hd.
2 Washer, #10 Flat
2 Lockwasher, #10
Diesel
Diesel, Reference U4
Reference SW9
Reference SW10
Reference SW2
1 Nut, 3/8-24 Hex
1 Hour Meter
1 • Bracket
1 • Lockwasher
1 • Nut, #10-24 Hex
1 Volt Meter
1 • Bracket
4 • Nut, #8-32 Hex
Gas
Reference U3
Reference U2
2 • Lockwasher, #8
2 • Lockwasher, #6
2 • Nut, #6
1 Wire Harness Gas, See Note ●
1 Note
1 Circuit Breaker Boot
1 10 Amp Circuit Breaker
1 Oil Pressure Light
1 Light, Parking Brake
1 Toggle Switch
1 Toggle Boot
1 Choke Cable
1 Throttle Cable
1 Throttle Cable
1 Plate, Stop
1 Harness, Brake Light
2 Nut, #10-24 Hex
Reference CB2
Reference L3
Reference L4
Diesel, Reference SW1
Diesel
Gas
Gas
Diesel
● Serial Number 67042-1601~1891 and 67043-1601~4743
Seat Harness 5003769 will be required when replacing main wire harness.
> Change from previous revision
41
TRI-KING
6.1 Hydro Control Linkage
Serial No. All
16
Gas
23
24
19
23
21
Diesel
20
22
23 14
23
21
13 18
12
12
11
4
9
8
10
6
5
7
17
17
4
4
3
7
26
6
4
25
3
2
10
26
15
1
42
TRI-KING
Item
20
21
22
23
17
18
19
20
24
25
26
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
3006746
471214
446142
3004881.7
3002673.7
354989
400260
443812
443110
441606
452006
3006745
3002372
443110
3002399
443108
343398
2811387
3003475
444754
400192
443106
453017
460028
444708
400264
443810
Qty.
Description
1 Extension Spring
1 Extension Spring
2 Spring Bolt
2 Nut, 3/8-16 Hex
1 Traction Rod
4 Nut, 5/16-24 Hex
2 Ball Joint
1 Traction Pedal
1 Pedal Grip
2 Locknut, 5/16-24 Center
1 Screw, 5/16-18 x 1-1/2” Hex Head
2 Nut, 5/16-18 Hex
1 Flat Washer, 1/2
1 Cotter Pin, 1/8 x 1”
1 Locknut, 1/4-20 Center
1 Screw, 3/8-16 x 1-1/4” Hex Head
2 Nut, 3/8-16 Hex Jam
1 Grease Fitting
4 Lockwasher, 3/8 Hvy
2 Bracket Gas
2 Bracket Diesel
2 Rubber Stop
4 Screw, 3/8-16 x 7/8 Hex Hd
4 Nut, 3/8-24 Jam
4 Nut, 3/8-16 Hex
1 Carriage Bolt, 1/4-20 x 3/4”
4 Flat Washer, 1/4
Serial Numbers/Notes
> Change from previous revision
43
TRI-KING
7.1 Front Motors and Brakes
1
4
4
10
2/3
25
24
25
24
18
16
17
10
11
12
19
9
22
20
6
13
14/15
8
7
21
5
23
Serial No. All
44
TRI-KING
18
18
18
14
15
16
17
10
11
12
13
8
9
6
7
23
24
25
19
20
21
22
Item
3
4
1
2
5
Part No.
2500127
1001635
453009
460008
5003218
5003218
2810623
5003385
400414
3008482
554779
554780
353914
446154
443118
3002628
3002627
545237
–
5001348
5002906
360111
352204
447030
395388
400410
338383
453020
460028
346771
1001634
Qty.
Description
1 Brake Lever
1 R.H. Brake Cable
1 L.H. Brake Cable
2 Spacer
2 Tire and Wheel Assembly
1 • Tire, 20 x 10 x 10
1 • Rim
1 • Valve Stem
2 Spring
2 Lockwasher, 1 External Tooth
2 Wheel Hub
4 Screw, 1/2-13 x 1-3/4” Hex Head
4 Pulley
4 Washer, 5/8
4 Cotter Pin, 1/8 x 1”
2 Pin, 5/16
1 L.H. Caliper
1 R.H. Caliper
2 Flat Washer, 5/16
2 Cotter Pin, 5/64 x 3/4” Plated
2 Wheel Motor, Front
1 Wheel Motor, Left Front
1 Wheel Motor, Right Front
1 • Seal Kit
4 • Screw, 1/2-13 x 2-1/4” Hex Head
2 • Spacer
2 • Nut
2 • Key
8 Wheel Bolt
8 Lockwasher, 1/2 Hvy
8 Nut, 1/2-13 Hex
Serial Numbers/Notes
Gas Units
Diesel Units
Diesel Units
> Change from previous revision
45
TRI-KING
8.1 Parking Brake, Neutral Start and 3WD Switches
Serial No. All
12
22
A
29
31
16
18
20
B
16
28
25
27 21
26
25
13
23
7
2
24
1
3
4
5
14
B
17
11
30
30
6
8
9
10
16
A
16
15
15
17
19
46
TRI-KING
>
Item
29
30
31
25
26
27
28
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
3002056
400118
444708
2811654
352936
REF
403860
3002056
453017
460028
2811390
400190
443806
3004410
446136
402022
453005
447204
444304
4140149
4140149
453004
446110
444306
2812215
400216
3002788
3009193
444718
453009
2811659
Qty.
Description
1 Switch, Parking Brake
2 Screw, #6-32 x 2” Round Head
2 Flat Washer, #6
2 Lockwasher, #6 Internal Tooth
2 Nut, #6-32 Hex
1 Switch, Proximity
1 Switch, Proximity
4 Flat Washer, #8
4 Lockwasher, #8
4 Nut, #8-32 Hex
1 Plate, Switch Mounting
2 Screw, 5/16-18 x 2-3/4” Hex Head
1 Bracket, Parking Brake Switch
AR Shim, Proximity Switch
2 Locknut, 5/16-18 Center
4 Flat Washer, 5/16
1 Spacer, Nylon
1 Screw, 1/4-20 x 1-3/4” Hex Head
1 Locknut, 1/4-20 Center
1 Arm, Switch Actuating
1 • Bushing
1 Parking Brake
4 Screw, #8-32 x 5/8” Truss Head
1 Switch, Parking Brake Light
4 Flat Washer, 1/2
2 Cotter Pin, 1/8 x 1”
1 Spring, Torsion
1 Screw, 5/16-18 x 1-1/4” Hex Head
1 Nut, 5/16-18 Hex Jam
2 Spacer
1 Lockwasher, 5/16 Heavy
Serial Numbers/Notes
Reference SW8
Reference SW5
Reference SW7
Reference SW12
> Change from previous revision
47
TRI-KING
9.1 Fuel Control
Gas Engine
14
21
22
15
16
15
1
19
18
17
12
4
24
10
9
5
23
8
20
7
13
21
22
14
3
2
9
6
5
11
Serial No. 67042-All
9
48
Throttle Cable
Choke Cable
TRI-KING
Serial Numbers/Notes Item
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
21
22
23
24
25
17
18
19
20
Part No.
400186
446136
443106
443102
366526
554748
3003523
3004965
473142
447010
3004539
131905
361064
403912
446118
444310
400108
446130
443102
400112
3001307
447006
443108
444312
Qty.
Description
1 Screw, 5-16 x 7/8” Hex Head
1 Lockwasher, 5/16 Hvy
1 Nut, 5/16-18 Hex
1 Nut, 1/4-20 Hex
2 Hose Clamp
1 Fuel Line
1 Negative Battery Cable
1 Positive Battery Cable
14 Nylon Tie
1 Star Washer, 1/4
1 Conduit
1 Starter Solenoid
1 Hose Clamp
2 Screw, #10-24 x 5/8” Truss Head
2 Lockwasher, #10 Hvy
2 Nut, #10-24 Hex
2 Screw, 1/4-20 x 3/4” Hex
2 Lockwasher, 1/4 Hvy
2 Nut, 1/4-20 Hex
1 Screw, 1/4-20 x 1” Hex Head
4 Relay
2 Lockwasher, #10 External Tooth
2 Nut, 5/16-24 Hex
2 Nut, #10-32 Hex
Cut to 76”
Reference K2
Reference K3, K4, K7 and K8
> Change from previous revision
49
TRI-KING
10.1 Fuel Control
Diesel Engine
Serial No. 67043-All
23
24
28
37
36
35
33 21
15
24
18
17
9
25
21
14
18
6
19
16
1
12
34
29
18
18
20
28
24
23
24
22
31
10
8
26
6
2
To
Motor
4
Engine
Stop
Lever
Engine
Throttle
Lever
11
9
7
To Motor
6
30
8
9
12
5
6
8
9
3
13
To
Control
Panel
9
8
32
50
TRI-KING
Serial Numbers/Notes Item
9
10
11
12
13
14
7
8
5
6
3
4
1
2
27
28
29
30
23
24
25
26
19
20
21
22
15
16
17
18
35
36
37
31
32
33
34
Part No.
345671
554748
366526
554748
554752
3003523
3003764
2810624
473142
447010
362535
3004410
366526
443106
338289
3004539
361898
3001307
403912
447006
446118
444310
2810088
REF
2810546
443104
400112
2810134
446130
443102
453023
444708
446136
400108
550553
550489
400200
444718
Qty.
Description
1 Clamp
1 Bracket, Solenoid
1 Throttle Cable
1 Rod, Solenoid
1 Nut, 1/4-28, Hex
5 Screw, 1/4-20 x 1” Hex Head
1 Throttle Cable Bracket
8 Lockwasher, 1/4 Hvy
7 Nut, 1/4-20 Hex
2 Flat Washer, 1/4
1 Locknut, 1/4-20 Center
2 Lockwasher, 5/16 Hvy
1 Screw, 1/4-20 x 3/4” Hex Head
1 Fuel Filter
1 • Fuel Filter Element
1 Screw, 5/16-18 x 2-1/2” Hex Head
1 Locknut, 5/16-18 Center
1 Fuel Line Hose
4 Hose Clamp
1 Fuel Line Hose
1 Fuel Line Hose
1 Negative Battery Cable
1 Convoluted Conduit
1 Positive Battery Cable
15 Nylon Tie
1 Washer, 1/4 Star
2 Screw
2 Spacer
2 Hose Clamp
1 Nut, 5/16-18 Hex
1 Fuel Solenoid
1 Convoluted Circuit
1 Screw, M8-1.25 x 16MM Hex
2 Relay
1 Screw, #10-24 x 5/8” Truss Head
1 Lockwasher, #10 External Tooth
1 Lockwasher, #10 Heavy
1 Nut, #10-24 Hex
See 5.1
Cut to 13”
Cut to 37”
Cut to 88”
Reference K1
Reference K7 and K8
> Change from previous revision
51
TRI-KING
11.1 Frame
Gas Engine
Serial No. 67042-All
6
2
8
9
7
2
9
7
2
9
8
1
52
5
4
3
Item
7
8
5
6
9
3
4
1
2
Part No.
2811396
328133
3002170
365106
471216
2811393
400188
445781
452006
Qty.
Description
1 Frame
4 • Bushing
4 • Bushing
2 • Bushing
1 • Grease Fitting
1 Column Assembly
2 Screw. 5/16-18 x 1” Hex Head
2 Nut, 5/16-18 Whizlock Flange
2 Flat Washer, 5/16
Serial Plate
Serial Numbers/Notes
> Change from previous revision
TRI-KING
Serial No. 67043-All
12.1 Frame
Diesel Engine
6
8
9
2
7
2
9
7
2
8
9
1
5
3
4
Item
7
8
5
6
9
3
4
1
2
Part No.
4130752
328133
3002170
365106
471216
2811393
400188
445781
452006
Qty.
Description
1 Frame
4 • Bushing
4 • Bushing
2 • Bushing
1 • Grease Fitting
1 Column Assembly
2 Screw. 5/16-18 x 1” Hex Head
2 Nut, 5/16-18 Whizlock Flange
2 Flat Washer, 5/16
Serial Plate
Serial Numbers/Notes
> Change from previous revision
53
TRI-KING
13.1 Rear Steering
Serial No. All
4
23
13
3
8
2
8
2
3
1
6
7
22
21
18
20
19
17
9
12
5
16
14
9
10
11
15
54
Item
1
8
9
6
7
4
5
2
3
10
11
12
13
14
19
20
21
22
23
15
16
17
18
Part No.
4138501
4137139
443820
3010485
353914
1001129.7
471231
400414
444758
5002916
452018
445676
460054
400408
5003218
5003385
400414
3008482
554780
554779
220290.7
447030
446154
443118
–
366790
1003638
360111
Qty.
Description
1 Steering Cylinder (Includes 1A)
1 • Seal Kit
2 Nut, 1/2-20 Hex
2 Ball Joint
4 Wheel Bolt
1 Steering Fork
1 Grease Fitting
1 Screw, 1/2-13 x 2-1/4” Hex Head
2 Locknut, 1/2-13 Center
2 Bearing, Cup and Cone with Seal
1 Flat Washer, 3/4
1 Nut, 3/4-16 Slotted
1 Cotter Pin, 3/16 x 1-3/4”
1 Screw, 1/2-13 x 1-1/2” Hex Head
1 Wheel Motor
1 • Seal Kit
4 • Screw, 1/2-13 x 2-1/4” Hex Head
2 • Spacer
1 • Key
1 • Nut
1 Rear Wheel Hub
1 Lockwasher, 1 External Tooth
4 Lockwasher, 1/2 Hvy
4 Nut, 1/2-13 Hex
1 Tire and Wheel Assembly
1 • Tire, 20 x 10 x 8
1 • Rim
1 • Valve Stem
TRI-KING
Serial Numbers/Notes
> Change from previous revision
55
TRI-KING
14.1 Engine and Pump
Gas Engine
Serial No. 67042-All
3
4
15
14
13
5
10
18
17
19
27 2
A
B
4
5
4
5
11
12
7
10
5
6
16
5
6
9
5
3
7
5
8
4
25
20
5
A
23
28
24 1
22
26
4
5
6
B
21
56
TRI-KING
Serial Numbers/Notes Item
21
22
23
24
17
18
19
20
25
26
27
28
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
400334
3004560.7
400196
452006
446136
443106
400186
367558
367559
3004523
3004526
400272
452008
446142
443110
400190
340654
415527
362320
3001950
2809727
2810394.7
1000970
446148
400226
346006
400224
453013
Qty.
Description
2 Screw, 7/16-14 x 1” Hex Head
1 Plate
5 Screw, 5/16-18 Hex
11 Flat Washer, 5/16
21 Lockwasher, 5/16 Hvy
6 Nut, 5/16-18 Hex
7 Screw, 5/16-18 x 7/8” Hex Head
1 Iso-Mount
1 Washer
3 Iso-Mount
3 Washer
3 Screw, 3/8-16 x 2-1/4” Hex Head
3 Flat Washer, 3/8
3 Lockwasher, 3/8 Hvy
3 Lockwasher, 3/8 Hvy
1 Screw, 5/16-18 x 1-1/4” Hex Head
1 Pulley
2 Set Screw
1 Key, 1/4 Sq. x 1-1/2
1 V-Belt
1 Clutch Assembly
1 Bracket
1 Reel Pump
2 Lockwasher, 7/16 Hvy
4 Screw, 5/16-24 x 1” Hex Head
1 Engine Ground Cable
1 Screw, 5/16-24 x 7/8” Hex Head
2 Flat Washer, 7/16
> Change from previous revision
57
TRI-KING
15.1 Engine and Exhaust
Gas Engine
Serial No. 67042-All
31
11
30
4
36
28
29
41
3
14
1
42
8
13
6
7
25
9
51
27
37
33
19
21
24
38
39
40
19
18
37
24
5
2
23
26
32
15
17
16
32
20
10 12
32
10
11
10
12
11
10
35
11
22
12
45
43
44
58
TRI-KING
Serial Numbers/Notes Item
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
37
38
39
40
33
34
35
36
41
42
43
44
45
Part No.
1002804
1003994.7
1004022
3005513.7
358949
3005172.7
358949
366418
3004933
403770
445795
361028
3004427
2000116
400192
400188
3005509
5000440
5000441
5000436
N/S
N/S
N/S
N/S
3008600
452006
446136
443106
3005472
443102
1002692
3005920
1002033
1002671
2811340
444306
353008
453013
446148
400334
355064
1004687
339960
362078
354077
Qty.
Description
1 Engine
1 • Oil Filter
1 • Air Filter
1 • Fuel Filter
1 • Adapter, Remote
2 • Gasket
4 • Screw
1 • Plug
1 Oil Pressure Sender
10 Flat Washer, 5/16
6 Lockwasher, 5/16 Hvy
4 Nut, 5/16-18 Hex
1 Adapter, Remote Base
1 Nut, 1/4-20 Hex
1 Muffler
1 Exhaust Pipe
1 Clamp
1 Heat Shield
2 Engine Oil Filter Hose
1 Bracket
1 Adapter, 90°
1 Bracket
1 Adapter, 90°
2 Adapter, Straight
1 Fitting, 90°
2 Screw, 5/16-18 x 3/4” Hex Flange
2 Nut, 5/16-18 Spiralock Flange
1 Fitting, 90° Street
1 Grommet
1 Stub Shaft
2 Screw, 5/16-18 x 1-1/2” Hex Head
4 Screw, 5/16-18 x 1” Hex Head
1 Adapter, 90° Bulkhead
1 Tube, Engine Oil Filter
1 Shield, Heat Reflect
1 Nut, #8-32 Hex
2 Fitting
1 Washer, 7/16 Flat
1 Lockwasher, 7/16 Hvy
1 Screw, 7/16-14 x 1 Hex
1 Adapter, 90°
1 Hose, Remote Oil Drain
1 Locknut, Bulkhead
1 Adapter, Straight Bulkhead
1 Cap, 37° Flare
Reference SW3
> Change from previous revision
59
TRI-KING
16.1 Air Intake
Gas Eninge
3
6
12
2
12
13
14
13
14
15
15
11
1
7
4
5
11
10
9
8
16
Serial No. 67042-All
60
TRI-KING
Serial Numbers/Notes Item
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
3004995.7
3004927.7
400260
446142
443110
3004187
1002241
3005852
452002
445770
3004962
400184
452006
446136
443106
446130
Qty.
Description
1 Bracket
1 Bracket
4 Screw, 3/8-16 x 7/8” Hex Head
4 Lockwasher, 3/8 Hvy
4 Nut, 3/8-16 Hex
1 Weather Strip
1 Air Intake Shield
4 Stud, Special
4 Flat Washer, 1/4
4 Nut, 1/4-20 Nylock
1 Trim Seal
1 Screw, 5/16-18 x 3/4” Hex Head
2 Flat Washer, 5/16
2 Lockwasher, 5/16 Hvy
2 Nut, 5/16-18 Hex
4 Lockwasher, 1/4 Heavy
Cut to Length
> Change from previous revision
61
TRI-KING
17.1 Engine and Pump
Diesel Engine
Serial No. 67043-All ●
21 22
23 19
20
14
9
16
4
13
12
15
11
6
17
18
2
7
5
3
1
8
9
10
62
Item
1
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
21
22
23
17
18
19
20
Part No.
1001889
4143350
5002644
4127309.7
2811637.7
452008
363485
362263
2810499.7
446136
2810545
2809727
4130754.7
1000970
400226
3001950
364501
446128
361001
4141024
4125492
363448
446130
452004
Qty.
Description
1 Diesel Engine (Kubota D662)
1 Diesel Engine (Kubota D662)
1 • Oil Filter Cartridge
1 Engine Front Bracket
1 Engine Rear Bracket
8 Flat Washer, 3/8
8 Lockwasher, M10
8 Bolt M10-1.25 x 25mm
1 Engine Pulley
8 Lockwasher, 5/16 Hvy
5 Screw, SKT Button Cap
1 Clutch
1 Pump Mount Bracket
1 Hydraulic Pump, Reel
4 Screw, 5/16-24 x 1” Hex Head
1 V-Belt
1 Temperature Sender
1 Lockwasher, 1/4
1 Nut, M6-1
1 Fan, Engine Cooling
1 Spacer, Fan
4 Screw, M6-1 x 35 mm Hex Head
4 Lockwasher, 1/4 Heavy
4 Flat Washer, 1/4
TRI-KING
Serial Numbers/Notes
67043-1601~4995
67043-4996 and Up
Reference U5
67043-4996 and Up
67043-4996 and Up
67043-4996 and Up
67043-4996 and Up
67043-4996 and Up
● 67043-1601~3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit
> Change from previous revision
63
TRI-KING
18.1 Diesel Engine Mounting
Diesel Engine
Serial No. 67043-All ●
12
13
15
9
17
Part of Frame
3
4
5
10
8
6
7
14
15
16
Part of Frame
9
15
17
25
13
11
13
20
19
13
12
20
20
19
2
19
13
12
2
13
21
13
1
19
21
Grounding
Cable to
Engine
Block
1
19
13
18
64
Item
13
14
15
16
9
10
11
12
17
18
19
20
21
7
8
5
6
3
4
1
2
Part No.
346006
400190
400272
3004523
3004526
4121872.7
4121856.7
446142
452004
443110
444718
361005
446136
400108
446130
443102
400106
443106
452006
457016
400186
Qty.
Description
1 Cable, Grounding
2 Screw, 5/16-18 x 1-1/4” Hex Head
4 Screw, 3/8-16 x 2-1/4” Hex Head
4 Mount, Isolation
4 Washer, Mount Isolator
1 Bracket, Heat Shield
1 Muffler Shield
4 Lockwasher, 3/8 Hvy
4 Flat Washer, 1/4
4 Nut, 3/8-16 Hex
2 Locknut, 5/16-18 Center
3 Bolt, M8-1.25 x 25mm
13 Lockwasher, 5/16 Hvy
2 Screw, 1/4-20 x 3/4” Hex Head
6 Lockwasher, 1/4 Heavy
2 Nut, 1/4-20 Hex
4 Screw, 5/16-18 x 5/8” Hex Head
1 Nut, 5/16 Hex
5 Flat Washer, 5/16
6 Washer, 5/16 x 1/16”
8 Screw, 5/16-18 x 3/4” Hex Head
TRI-KING
Serial Numbers/Notes
● 67043-1601~3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit
> Change from previous revision
65
TRI-KING
19.1 Diesel Engine Exhaust
Diesel Engine
22
21
20
17
18
15
16
20
19
9
Serial No. 67043-All ●
27
25
26
22
24
22
26
25
4
2
3
4
14
23
11
10
1
12
8
14
3
13
8
7
28
5
6
29
14
18
8
30
66
TRI-KING
Item
25
26
27
28
29
30
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
4130755
452006
400264
452008
446142
444762
4123003
4130756
4124806
319755
400270
441630
4130757
400186
4130753
441602
445795
4121007.7
361005
363586
446136
550383
550398
550409
550376
553934
1002033
4121920
553020
594331
Qty.
Description
1 Bracket, Muffler
1 Bracket, Muffler
2 Carriage Bolt, 5/16-18 x 3/4”
2 Nut, 5/16-18 Spiralock Flange
1 Bracket, Muffler
1 Screw, M8-1.25 x 25 mm Hex Head
1 Screw, M8-1.25 x 20 mm Hex Head
10 Lockwasher, 5/16 Heavy
2 Bolt, Starter
2 Nut
2 Washer, Spring
1 Bolt
1 Hook, Engine
2 Exhaust Clamp
1 Muffler
1 Gasket, Exhaust
4 Bolt, Muffler
6 Flat Washer, 5/16
1 Screw, 3/8-16 x 1-1/4” Hex Head
2 Flat Washer, 3/8
1 Lockwasher, 3/8 Heavy
3 Locknut, 3/8-16 Center
1 Pipe, Exhaust
1 Stay Bar, Engine
2 Mount, Bonded Tube Isolator
2 Washer
1 Screw, 3/8-16 x 2” Hex Head
1 Carriage Bolt, 3/8-16 x 2”
1 Bracket, Tailpipe
2 Screw, 5/16-18 x 7/8” Hex Head
Serial Numbers/Notes
Included with Engine
Included with Engine
Included with Engine
Included with Engine
Included with Engine
Included with Engine
Included with Engine
● 67043-1601~3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit
> Change from previous revision
67
TRI-KING
20.1 Radiator Installation
Diesel Engine
Serial No. 67043-1601~4995
8
4
5
6
2
8
7
20
5
21
5
18
6
19
5
21
4
1
15
14
13
9
12
17
6
10
17
16
17
5
4
3
11
68
Item
13
14
15
16
9
10
11
12
17
18
19
20
21
7
8
5
6
3
4
1
2
Part No.
554896
1002101.7
5001666
355174
446130
452004
1001964.7
3004187
557578
557563
554244
553887
553886
452008
553859
554241
554083
2810662
3006127
REF
443102
Qty.
Description
1 Radiator
1 Front Shroud
1 Rear Shroud
8 Bolt, M6-1 x 12mm
10 Lockwasher, 1/4 Hvy
8 Flat Washer, 1/4
7 Front Slide Shroud
AR Weather Strip
1 Lower Hose
1 Hose Clamp
2 Bolt
4 Cup Washer
2 Cushion
AR Flat Washer, 3/8
2 Snap Pin
1 Upper Hose
3 Hose Clamp
1 Radiator Support
1 Iso-Mount, Radiator
1 Bracket, Solenoid
2 Nut, 1/4-20 Hex
TRI-KING
Serial Numbers/Notes
> Change from previous revision
69
TRI-KING
20.2 Radiator Installation
Diesel Engine
Serial No. 67043-4996 and Up
10
10 11
6
5
4
7
6
1
4
5
6
14
2
4
5
6
14
13
17
13
17
12
17
16
17
12
9
20
18
20
8
19
20
6
5
4
15
15
3
70
TRI-KING
Serial Numbers/Notes Item
13
14
15
16
17
9
10
11
12
7
8
5
6
3
4
1
2
18
19
20
Part No.
4141036
4150417
4140846
362535
446130
452004
444708
400108
4150418
4149217
4140788
553887
443810
460312
4150598
553886
452008
4141392
N/S
N/S
319914
Qty.
Description
1 Radiator
1 Bracket, Radiator Mount
1 Fan Shroud
9 Bolt, M6-1 x 16mm
9 Lockwasher, 1/4 Hvy
10 Flat Washer, 1/4
1 Locknut, 1/4-20 Hex Center
1 Screw, 1/4-20 x 3/4” Hex Head
1 Bracket, Radiator Mount
AR Weather Strip
1 Bracket, Upper Radiator Mount
4 Washer, Cup
2 Nut, 3/8-16 Hex Jam
2 Hain Pin
2 Screw, 3/8-16 x 2” Hex Head
2 Cushion, Radiator
6 Flat Washer, 3/8
1 Radiator Hose Kit
1 • Lower Hose
1 • Upper Hose
4 • Hose Clamp
Hole in end for hairpin
> Change from previous revision
71
TRI-KING
21.1 Air Filter and Circuit Breaker
Diesel Engine
Serial No. 67043-All
72
18
11
A
16
21
10
22
20
12
19
4
15
9
A
8
17
3
14
4
2
6
7
5
1
13
TRI-KING
Serial Numbers/Notes Item
1
14
15
16
17
10
11
12
13
18
19
20
21
22
8
9
6
7
4
5
2
3
Part No.
1001354
5000913
5000912
5000914
3002862
3002863
326112
361005
446136
452006
3000359
364774
3004256
364703
1001752
REF
3004253
5002126
3004333
473142
400260
557580
553926
446142
443110
Qty.
Description
1 Air Cleaner
1 • Air Cleaner Element
1 • Cover
1 • Valve
1 Foam Ring
1 Air Intake Hose
2 Hose Clamp
2 Bolt, M8-1.25 x 25mm
2 Lockwasher, 5/16 Hvy
2 Flat Washer, 5/16
1 Circuit Breaker, 50 Amp
1 Protector Boot
1 Bracket
1 Over Flow Hose, 30” Long
1 Air Cleaner Indicator/Adapter
1 Bracket, Circuit Breaker
1 Male Elbow
1 Tube
1 Bulkhead Fitting
1 Nylon Tie
2 Screw, 3/8-16 x 7/8” Hex Head
1 Tank Support
1 Reserve Tank
2 Lockwasher, 3/8 Hvy
2 Nut, 3/8-16 Hex
Reference CB1
> Change from previous revision
73
TRI-KING
22.1 Tanks
4 17
1
21
12
7
8
5
6
7
16
15
2
13
3
16
18
5
17
19
8
1
20
14
11
Serial No. All
11
22
10
9
74
>
>
Item
3
4
1
2
5
6
16
17
18
19
12
13
14
15
20
21
22
10
10
11
11
9
9
7
8
Part No.
452004
1002019.6
3002397
445612
446154
2809688
5003624
344132
443118
1002127
1001134
1003477
4106900
361117
361117
346361
325822
1001311
1000973
400424
446130
443102
3003473
3003665
3003444
361748
Qty.
Description
3 Flat Washer, 1/4
1 Hydraulic Oil Tank
1 Magnetic Plug
2 Nut, 1/4-20 Wing
4 Lockwasher, 1/2 Hvy
1 Fill Breather Cap
1 • Gasket
4 Flat Washer
4 Nut, 1/2-13 Hex
1 Fuel Tank
1 Fuel Tank
1 Fuel Cap
1 Fuel Cap
1 Fuel Tank Bushing
2 Fuel Tank Bushing
2 Battery Hold Down
1 Fuel Line, 14” x 1/4” I.D.
1 Fuel Shut Off Valve
1 Battery Bracket
4 Screw, 1/2-13 x 4-1/2” Hex Head
3 Lockwasher, 1/4 Hvy
3 Nut, 1/4-20 Hex
1 Hose Clamp
1 Stud, 1/4-20 x 2-3/4”
1 Battery Retainer
1 Valve Overflow
Gas
Diesel
Gas
Diesel
Gas
Diesel
Diesel
TRI-KING
Serial Numbers/Notes
> Change from previous revision
75
TRI-KING
23.1 Hydro Pump and Charge Filter
Serial No. All
21
22
23
16
26
18
22
20
27
25
24
5
4
4
5
1
2
9
6
7
10
11
18
8
3
28
17
19
12
15
13
14
76
>
>
>
>
>
>
26
27
28
22
23
24
25
18
19
20
21
14
15
16
17
Item
12
12
12
13
10
11
9
9
13
13
7
8
5
6
3
4
1
2
1
1
Part No.
4120764
4120764
4129590
4129589
554663
4129588
412020
340376
400274
446142
400276
2810439
1001148
549597
340068
340120
400108
446130
443110
452004
400272
340070
340061
339989
339983
307374
454001
463005
1004901
1004900
453017
444758
463109
463109
463113
1002050
1001630
Qty.
Description
1 Hydraulic Pump
1 Hydraulic Pump
1 Hydraulic Pump
1 Adapter, 90°
1 Adapter, 90°
2 Adapter, Straight
1 Adapter, Straight
1 Washer
2 Spring Washer
1 Key, 1/8 x 5/8” Woodruff
1 Traction Arm
1 Traction Arm
1 Flat Washer, 1/2
1 Locknut, 1/2-13 Center
1 Key, 3/16 x 5/8” Morton
1 Key, 3/16 x 5/8” Morton
1 Key, 3/16 x 3/4” Morton
1 Universal Joint
1 Universal Joint
1 Universal Joint
1 • Cross and Bearing Kit
1 Fan
2 Screw, 5/16-18 x 1” Set
1 Adapter, 90°
1 Screw, 3/8-16 x 2-1/2” Hex Head
4 Lockwasher, 3/8 Hvy
1 Screw, 3/8-16 x 3” Hex Head
1 Bracket
1 Filter Assembly
1 • Filter Cartridge
2 Adapter, 90°
1 Adapter, Tee
2 Screw, 1/4-20 x 3/4” Hex Head
2 Lockwasher, 1/4 Hvy
2 Nut, 3/8-16 Hex
2 Flat Washer, 1/4
2 Screw, 3/8-16 x 2-1/4” Hex Head
TRI-KING
Serial Numbers/Notes
Diesel, SN 67043-1601 ~ 4250, See 38.1
Diesel, SN 67043 4251 and Up, See 38.1
Gas
Diesel
Gas, 67042 All
Diesel, 67043-1601 ~ 4250
Diesel, 67043 4251 and Up
Gas, 67042 All
Diesel, 67043-1601 ~ 4250
Diesel, 67043 4251 and Up
Gas
> Change from previous revision
77
TRI-KING
24.1 Pump Suction and Return Hydraulics
Gas Engine
15
14
13
14
11
26
18
11
10
29
16
12
19
A 8
27
28
Serial No. 67042-All
37
4
5
40
9
40
3
24
6
7
14
17
14
40
B
2
19
40
C
16
19
32
34
22
1
23
21
25
20
21
D
39
35
34
31
C
33
38
36
20
B
A
Rear View of
Hydraulic Pump
D
78
Item
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
37
38
39
40
33
34
35
36
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
1001372
3003219
473142
443810
452008
3003223
444762
3004410
361723
339900
1001148
549597
3003256
1002047
3004182.7
400190
452006
446136
443106
1001147
339963
3003218
108094-02
345671
3003113
367458
3003115
354080
3004655
Qty.
Description
1 Tube, Filter to Pump
1 Tube, Pump Return
1 Angle
1 Screw, 5/16-18 x 1-1/4” Hex
2 Flat Washer, 5/16
2 Lockwasher, 5/16 Hvy
2 Nut, 5/16-18 Hex
1 Tube, Reel Motor Return
1 ORS Bulkhead Locknut
1 Hose
4 Clamp
1 Hose Clamp
1 Hose
4 Hose Clamp
1 Tube, Suction
3 Hose Clamp
1 Formed Hose
1 Hose, Suction
4 Nylon Tie
2 Nut, 3/8-16 Hex Jam
2 Flat Washer, 3/8
1 Drain Shield
1 Locknut, 3/8-16 Center
1 Spacer
1 Rubber Stop
1 O-Ring
1 Filter
1 • Filter Element
1 Adapter, Beaded Tube
453011
1001503
1002263
1001487
340055
339972
339989
339908
339910
339912
2 Washer, 3/8 Flat
1 Hydro Return Hose
1 L. Traction Motor Drain Hose
1 R. Traction Motor Drain Hose
3 Adapter, 90°
1 Adapter Straight
1 Adapter, Straight
2 O-Ring, #4 ORFS
2 O-Ring, #8 ORFS
5 O-Ring, #10 ORFS
TRI-KING
Serial Numbers/Notes
> Change from previous revision
79
TRI-KING
25.1 Pump Suction and Return Hydraulics
Diesel Engine
Serial No. 67043-All
15
14
13
14
11
26
18
16
A
19
30
4
5
38
9
38
3
23
21
6
7
24
14
17
14
38
B
8
34
25
20
31
33
22
20
21
37
D
1
12
2
19
36
11
10
29
38
34
B
36
33
A
16
27
28
19
35
32
C
Rear View of
Hydraulic Pump
80
>
Item
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
33
34
35
36
37
38
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
1001372
3003219
473142
443810
452008
3003223
444762
3004410
361723
339900
1001148
549597
3003256
361064
453011
1001503
1001488
340055
339989
339908
339910
339912
2809725
3004182
400188
452006
446136
443106
1001147
339963
3003218
108094-02
345671
3003113
367458
3003115
354080
3003114
Qty.
Description
1 Tube, Filter to Pump
1 Tube, Pump Return
1 Angle
2 Screw, 5/16-18 x 1” Hex Head
2 Flat Washer, 5/16
2 Lockwasher, 5/16 Hvy
2 Nut, 5/16-18 Hex
1 Tube, Reel Motor Return
1 ORS Bulkhead Locknut
1 Hose
4 Clamp
1 Hose Clamp
1 Hose
4 Hose Clamp
1 Tube, Suction
3 Hose Clamp
1 Formed Hose
1 Hose, Suction
4 Nylon Tie
2 Nut, 3/8-16 Hex Jam
2 Flat Washer, 3/8
1 Drain Shield
1 Locknut, 3/8-16 Center
1 Spacer
1 Rubber Stop
1 O-Ring
1 Filter
1 • Filter Element
1 Adapter, Beaded Tube
1 Clamp Hose
2 Washer, 3/8 Flat
1 Hydro Return Hose
2 Traction Motor Drain Hose
4 Adaptor, 90°
1 Adaptor, Straight
2 O-Ring, #4 ORFS
2 O-Ring, #8 ORFS
5 O-Ring, #10 ORFS
TRI-KING
Serial Numbers/Notes
> Change from previous revision
81
TRI-KING
26.1 Traction Hydraulics
Serial No. All
15
15
D
C 11
14
11
17
1
19
E
11
12
2
19
19
6
18
9
7
10
9
13
19
F
7
8
19
9
18
7
5
7
8
4
3
16
9
11
19
11
19
19
D
C
17
16
E
F
Rear View of
Hydraulic Pump
11
82
Item
10
11
8
9
6
7
5
5
4
4
3
3
2
2
1
1
16
17
18
19
12
13
14
15
Part No.
1002045
2810603
1002046
2810604
1001370
2810602
1001369
2810601
3004531.7
3003242.7
441668
452004
444708
3003110
3004410
339989
340121
340265
4111942
1001496
1001495
473142
400116
339911
Qty.
Description
1 Tube, Pump to Motor
1 Tube, Pump to Motor
1 Tube, Pump to Motor
1 Tube, Pump to Motor
Tube, R. Motor to L. Motor
1 Tube, R. Motor to L. Motor
Tube, R. Motor to L. Motor
1 Tube, R. Motor to L. Motor
1 Bracket
1 Bracket
2 Carriage Bolt, 1/4-20 x 1-1/4”
6 Flat Washer, 1/4
4 Locknut, 1/4-20 Center
2 Clamp
1 Spacer
11 Adapter, Straight
1 Fitting Tee
1 Adapter, Tee
1 3WD Valve
2 Rear Motor Hose
2 Traction Hose
4 Nylon Tie
2 Screw, 1/4-20 x 1-1/2” Hex Head
10 O-Ring, #10 ORFS
TRI-KING
Gas
Diesel
Gas
Diesel
Gas
Diesel
Gas
Diesel
Gas
Diesel
Serial Numbers/Notes
> Change from previous revision
83
TRI-KING
26.2 Steering and Lift Hydraulics
Serial No. All
24
E
A
D
Out
LT
Aux
In
RT
B
C
Steering Valve Asm.
Bottom View
2
20
1 24
12
A
B
20
7
24
3
25 9
5
6
13
14
C
4
5
3 10
11
16
8
D
13
E
20
15
19
14
15
18
17
22
21
15
23
13
15
84
Item
11
12
13
14
9
10
7
8
5
6
3
4
2
2
1
1
18
19
20
21
22
15
16
16
17
23
24
25
Part No.
1002939
1002943
1002940
1001500
1001502
1001501
339979
340088
1001356
5001419
122759
554331
339909
339910
1002944
1002938
2811063
364221
400114
452004
444708
1002942
1002941
354080
446136
443106
473142
339974
340057
340061
Qty.
Description
2 Tube, Steering Valve to Filter
1 Tube, Steering Valve to Filter
1 Tube, Steering Valve to Pump
1 Tube, Steering Valve to Pump
1 Clamp
1 Screw, 1/4-20 x 1-1/4” Hex Head
2 Flat Washer, 1/4
1 Locknut, 1/4-20 Center
1 Left Steering Hose
1 Right Steering Hose
2 Hose Clamp
1 Lockwasher, 5/16 Hvy
1 Nut, 5/16-18 Hex
4 Nylon Tie
3 Adapter Straight
2 Adapter, 90°
4 Adapter, 90°
1 Lift Cylinder Hose
1 Lift Cylinder Hose
1 Lift Cylinder Hose
1 Lift Valve Hose
1 Lift Valve Hose
3 Adapter Straight
1 Adapter, 90°
1 Lift Valve
1 • Seal Kit
1 Hydraulic Cylinder
1 • Seal Kit
3 O-Ring, #6 ORFS
1 O-Ring, #10 ORFS
Gas
Diesel
TRI-KING
Gas
Diesel
Gas
Diesel
Serial Numbers/Notes
> Change from previous revision
85
TRI-KING
27.1 Reel Hydraulics
5
6
6
9
11
18
15
12
3
16
16
2
1
1
8
10
7
16
16
14
13 15
11
5
14
8
2
16
13
15
11
16
4
1
3
17
1
9
8
10
Serial No. All
86
TRI-KING
Serial Numbers/Notes Item
13
14
15
16
9
10
11
12
17
18
7
8
5
6
3
4
1
2
Part No.
473142
400120
444708
3003323.7
1001491
1001490
1001489
1001493
1001494
1001492
2810171
340062
339980
340070
1002603
3003473
339979
339989
Qty.
Description
8 Nylon Tie
3 Screw, 1/4-20 x 2” Hex Hd
3 Locknut, 1/4-20 Center
1 Bracket
1 Center Reel Motor Return Hose
1 Right Reel Motor Return Hose
1 Left Reel Motor Return Hose
1 Center Reel Motor Pressure Hose
1 Right Reel Motor Pressure Hose
1 Left Reel Motor Pressure Hose
3 Snap Ring
1 Adapter, 90°
2 Adapter, Straight
2 Adapter, 90°
3 Reel Motor
3 Clamp
3 Adapter Straight
1 Adapter, Straight
> Change from previous revision
87
TRI-KING
28.1 Reel Lift
Serial No. All
88
5
2
4
24
23
25
18
19
17
19
7
21
22
6
3
20
19
33
8
31
32
16
15 32
30
29
15
10
13 32
1
38
35
34
27
36
9
28
35
36
26
37
26
12
1
11
Item
28
29
30
31
25
25
26
27
21
22
23
24
17
18
19
20
36
37
38
32
33
34
35
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
400108
400192
443106
400190
1002606.7
3003474
453017
460028
400120
400118
444708
3003035
461418
460335
3004679
400112
452004
554330
3004410
307374
458038
345700
364238
460052
400264
446128
3002234.7
461379
345671
473142
443102
446130
471214
1001176.7
400264
446142
443110
3002630.7
452006
Qty.
Description
3 Screw, 1/4-20 x 3/4” Hex Head
1 Bronze Bushing
2 Spacer
1 Washer
1 Retaining Ring
6 Washer
1 Cylinder Pin
1 Cotter Pin, 3/16 x 1-1/2”
2 Screw, 3/8-16 x 1-1/4” Hex Head
1 Lockwasher, 1/4
1 Plate
1 Roll Pin, 3/16 x 1/2”
1 Hose Clamp
11 Nylon Tie
5 Nut, 1/4-20 Hex
2 Lockwasher, 1/4 Hvy
2 Grease Fitting
1 Screw, 5/16-18 x 1-1/2” Hex Head
4 Nut, 5/16-18 Hex
1 Screw, 5/16-18 x 1-1/4” Hex Head
1 Lift Pedal
1 Pedal Grip
1 Flat Washer, 1/2
1 Cotter Pin, 1/8 x 1”
2 Screw, 1/4-20 x 2” Hex Head
2 Screw, 1/4-20 x 1-3/4” Hex Head
4 Locknut, 1/4-20 Center
1 Pin
1 Roll Pin, 1/4-20 x 3-1/2”
1 Spring Clip Pin, 1/8
2 Hood Centering Bracket
2 Screw, 1/4-20 x 1” Hex Head
5 Flat Washer, 1/4
1 Tab Spring Mount
2 Screw, 3/8-16 x 1-1/4” Hex Head
4 Lockwasher, 3/8 Hvy
4 Nut, 3/8-16 Hex
1 Hose Bracket
2 Flat Washer, 3/8
Not Shown
Gas
Diesel
TRI-KING
Serial Numbers/Notes
Included with cylinder
Gas
> Change from previous revision
89
TRI-KING
29.1 Rear Lift Arm
Serial No. All
20
16
18
14
34
33
17
15
24
22
23
19
35
12
21
9
25
11
10
5
6
4
3
2
8
18
18
13
32
26/27
28
7
1
31
29
30
90
TRI-KING
Item
29
30
31
32
25
26
27
28
33
34
35
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
1001271.7
452006
443106
443110
1001258.7
463040
1001259.7
415519
444780
5000183
5000184
402132
446118
444310
364694
3001078
3002430
400272
444762
471216
364149.7
452008
446142
400262
3003754
3001905.7
1000956.7
443820
364234
3006409
445799
2809741
460096
400188
446136
Qty.
Description
1 Rear Lift Arm
1 Grease Fitting
1 Extension Spring
1 Flat Washer, 3/8
1 Lockwasher, 3/8 Hvy
1 Screw, 3/8-16 x 1” Hex Head
1 J Bolt
2 Plate
1 Chain
1 Nut, 1/2-20 Jam
1 Rod End
2 Bolt, 3/8-16 x 1-1/2” Grade 8
2 Locknut, 3/8-16 Center
1 Pivot Pin
1 Cotter Pin, 5/16 x 1-3/4”
1 Screw, 5/16-18 x 1” Hex Head
1 Lockwasher, 5/16 Hvy
3 Flat Washer, 5/16
1 Nut, 5/16-18 Hex
2 Nut, 3/8-16 Hex
1 Crank Bottom
1 Key, 1/4 x 1-1/4” Woodruff
1 Lift Top Crank
1 Screw, 5/16-18 x 3/8” Set
1 Locknut, 1/2-20
1 Limit Switch
1 Operator Head
2 Screw, #10-24 x 1-3/4” Round Head
2 Lockwasher, #10 Hvy
2 Nut, #10-24 Hex
1 Cable Connector
1 Actuator Head
2 Pin
2 Screw, 3/8-16 x 2-1/4” Hex Head
2 Locknut, 3/8-16 Center
Serial Numbers/Notes
Reference SW4
> Change from previous revision
91
TRI-KING
30.1 Reels
Serial No. All
Mower
Frame
Bedknife
Backing
Tube
Bedknife
Reel
Shaft
Rear Roller Assembly
>
>
>
>
>
>
Product
Number
67114
67115
67116
67123
67124
67125
Size In
Inches
No. of
Blades
26”
30”
7
7
Bedknife
554284
503550
Bedknife
Backing
5000616
5000617
Rear Roller
Complete Tube
132639 5002831 3003415
132640 5002832 3003414
✔
Location
Shaft Left Center Right
✔
✔
✔
Reel
Part No.
Mower
Frame
5002087 1001643
✔ 5002088 1001643
5002087 1001643
5002089 1001642
✔ 5002090 1001642
5002089 1001642
> Change from previous revision
92
TRI-KING
Serial No. All
31.1 Roller Brackets and Skids
1
7
5
4
2
3
6
9
18/19
8
10
10
12
15
17
17
22
14
10
12
16
11
23
13
20/21
Item
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
21
22
23
17
18
19
20
Part No.
REF
3005156
3004882
338647
500534
367029
471214
366653
400264
446142
446174
443110
434002
471214
3007673
132680
3000313
3008359
3008360
207473
207474
412015
554723
Qty.
Description
1 Rear Roller
2 • Wear Sleeve
2 • Oil Seal
2 • Oil Seal
2 • Bearing, Cup and Cone
2 • Nut
2 • Grease Fitting
2 Washer
8 Screw, 3/8-16 x 1-1/4” Hex Head
8 Lockwasher, 3/8 Hvy
4 Lockwasher, 3/4 Light
8 Nut, 3/8-16 Hex
4 Screw, 3/4-16 x 1-1/4” Socket Head
2 Grease Fitting
2 Housing
2 Rear Roller Adjuster
4 Adjusting Nut
1 L.H. Front Roller Bracket
1 R.H. Front Roller Bracket
1 R.H. Skid
1 L.H. Skid
2 Set Screw, 5/16-18 x 5/8”
1 Skid Shoe Wrench
Serial Numbers/Notes
> Change from previous revision
93
TRI-KING
32.1 Reel Bearing Housing
Serial No. All
13
12
11
17
16
10
36
2
4
3
6
27
15
5
14
13
28
1
21
20
25
18
32
37
35
19
26
9
5
29
22
23
7
4
8
3
24
30
31
2
38
34
33
94
TRI-KING
Serial Numbers/Notes Item
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
33
34
35
36
37
38
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
5001606
3003611
365995
3004189
3003517
3004370
434031
364151
472519
445718
400258
364282
306828
3003389
400446
445789
458039
503684
3005890
445684
3007308
364148
500596
3000983
3001152
471242
4128725
5001607
3003086
471214
364283
364259
400264
446142
364147
338585
446116
434038
Qty.
Description
1 Housing
2 • Bearing, Cup and Cone
1 • Oil Seal
1 • Washer
1 • Relief Fitting
1 • Grease Fitting
1 Housing
2 • Stud
1 • Grease Fitting
1 Tube, Spacer
1 Washer, Bearing Retainer
2 Screw, 3/8-16 x 1-1/4” Hex Head
6 Lockwasher, 3/8 Hvy
1 Gasket, Cover
1 Cover
4 Lockwasher, #10
4 Screw, #10-24 x 1/2”
2 Adjusting Nut
2 Washer
2 Adjusting Screw
2 Shoulder Bolt
2 Locknut, 3/4-16 Thin Security
2 Screw, 1/4-20 x 3/4” Socket Head
2 Wave Washer
2 Plug
2 Nut, 5/8-18 Hex Stover Lock
4 Screw, 3/8-16 x 3/4” Hex Head
1 Support Plate
2 Washer
2 Housing, Pivot Bushing
2 Screw, 1/2-20 x 2” Hex Head
2 Nut, 1/2-20 Spiralock
1 External Snap Ring
1 Motor Coupler
4 Wheel Bolt
AR Locknut
AR Screw
1 Compression Spring
(Includes 2 ~ 5, 8 and 9)
> Change from previous revision
95
TRI-KING
33.1 Shields and Center Pivot Arm
Serial No. All
30
31
96
8
3
33
26
27
25
20
33
24
12
11
33
8
10
28
13
1
33
7
14
6
12
11
2
1
21
20
4
18
10
6
5
17
18
15/16
19
10
9
22/23
13
11
26
11
32
29
11
12
Item
1
1
27
28
29
30
24
24
25
26
31
32
33
22
22
23
23
18
19
20
21
14
15
16
17
10
11
12
13
8
9
6
7
4
5
2
3
Part No.
4113759
3002814
361723
443810
400190
446136
443106
122875.6
122769.6
1003056.6
1003057.6
5003650
5003648
400186
3000718
364281
364150
364777
3002718
3005435
400258
361877
4113756
364140
338561
338562
366827
400442
452012
445789
3002379
400264
453011
446142
443110
400260
471214
3002813
Qty.
Description
1 Center Pivot Arm
1 Center Pivot Arm
2 • Bushing
1 Reel Pivot Bracket
1 Reel Pivot Bracket
2 Pivot Spacer
2 Screw, 1/2-20 x 1-1/2” Hex Head
4 Flat Washer, 1/2
2 Nut, 1/2-20 Spiralock Flange
2 Decal, Tight
2 Screw, 3/8-16 x 1-1/4” Hex Head
AR Washer, 3/8
12 Lockwasher, Hvy
6 Nut, 3/8-16 Hex
6 Screw, 3/8-16 x 7/8” Hex Head
1 Grease Fitting
1 Reel Bumper Bracket
1 Reel Bumper Bracket
2 Rubber Bumper
4 Nut, 3/8-16 Jam
4 Screw, 5/16-18 x 1-1/4” Hex Head
AR Lockwasher, 5/16 Hvy
4 Nut, 5/16-18 Hex
1 Rear Shield
1 Rear Shield
1 Rear Shield
1 Rear Shield
1 Shield
1 Shield
4 Screw, 5/16-18 x 7/8” Hex Head
2 Shield Shim
2 Backup Nut
2 Clamp
1 Gasket
1 Collar
1 Spring Lock Pin
2 Screw, 3/8-16 x 3/4” Hex Head
1 Decal, Danger
TRI-KING
Serial Numbers/Notes
67116 Only
67125 Only
67116 & 67125 Only
67116 & 67125 Only
67116 & 67125 Only
67116 & 67125 Only
67116 & 67125 Only
67116 & 67125 Only
67114 & 67115 Only
67123 & 67124 Only
67116 Only
67125 Only
26 Inch Reels (Includes Decals)
30 Inch Reels (Includes Decals)
67116 & 67125 Only
67116 & 67125 Only
2 Used on 67116 & 67125
> Change from previous revision
97
TRI-KING
34.1 Side Pivot and Lift Arms
6
7
26" Reels
9
30
17
10
16
7
29
18
20
19
28
23
3
11/12
22
21
22
15
3
8
1/4
6
7
8
30" Reels
9
25
26
3
16
7
17
30
10
29
19
19
20
18
20
18
28
23
22
21
22 27
13/14
15
2/15
24
Serial No. All
98
TRI-KING
Item
29
29
30
25
26
27
28
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
4113757
364157
3007908
364160
3004065
1001854
471214
3005219
3003041
400272
444762
361947
2811128
2811127
452012
4113754
364156
4113758
4113755
400260
446142
364781
471214
443118
2811280
2811281
2811278
2811279
3007694
400262
441904
Qty.
Description
1 Right Pivot Arm
1 Right Pivot Arm
2 • Bushing
1 Left Pivot Arm
1 Left Pivot Arm
2 Screw, 3/8-16 x 7/8” Hex Head
AR Lockwasher, 3/8 Hvy
2 Retainer Washer
2 Grease Fitting
AR Nut, 1/2-13 Hex
1 R.H. Lift Arm
1 L.H. Lift Arm
1 R.H. Lift Arm
1 L.H. Lift Arm
2 • Bushing
AR Screw, 3/8-16 x 1” Hex Head
2 Screw, 1/2-13 x 10” Full Thread Hex
AR Spring
AR Plug
AR Shackle
2 Lift Chain
4 Shackle
2 Grease Fitting
2 Bracket
2 Shaft
2 Screw, 3/6-16 x 2-1/4” Hex Hd
2 Locknut, 3/8-16
2 Decal, Mower Removal
1 Plate, Spring Mounting
1 Plate, Spring Mounting
2 Washer, 1/2
Serial Numbers/Notes
67115 Only
67124 Only
67114 Only
67123 Only
(Includes 15 & 28) - 67115
(Includes 15 & 28) - 67114
(Includes 15 & 25 ~ 28) - 67124
(Includes 15 & 25 ~ 28) - 67123
67123, 67124 & 67125 Only
67123, 67124 & 67125 Only
67123, 67124 & 67125 Only
67123, 67124 & 67125 Only
67114, 67115 & 67116 Only
67123, 67124 & 67125 Only
> Change from previous revision
99
TRI-KING
35.1 Down Pressure Kit
Optional Kit
Serial No. All
10
13
9
8
100
6
4
15
16
14
3
2
1
Item
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
Part No.
1002588
400268
366974
364328
443812
347935
460312
453017
366978
443810
400272
366976
366975
3005136
453011
443110
446142
Qty.
Description
1 Down Pressure Kit
2 • Screw, 3/8-16 x 1-3/4”
2 • Rod End
2 • Spacer
2 • Nut, 3/8-24
2 • Washer - Special
2 • Hairpin
2 • Washer
2 • Eye Bolt
2 • Nut, 3/8-16 Jam
4 • Screw, 3/8-16 x 2-1/4
2 • Spring
2 • Tube-Down Pressure
2 • Block
2 • Washer, 3/8
2 • Nut, 3/8-16
2 • Lockwasher, 3/8
5
12
11
7
Serial Numbers/Notes
> Change from previous revision
36.1 Reel Pump
Part No. 1000970
TRI-KING
Serial No. All
6
1 5
2
3
7
4
9
8
Item
7
8
5
6
9
A
3
4
1
2
Part No.
N/S
N/S
N/S
5001435
N/S
590286
5001437
N/S
N/S
5001436
Qty.
Description
3 Shear Pin
4 Snap Ring
1 Oil Seal
1 Driveshaft
3 Seal Plate
6 Alignment Pin
1 Drive Key
3 Wear Plate
3 Diamond O-Ring
1 Repair Kit
Serial Numbers/Notes
(Included in A)
(Included in A)
(Included in A)
(Included in A)
(Included in A)
(Included in A)
Includes 1~3, 5, 8 & 9
> Change from previous revision
101
TRI-KING
37.1 Reel Motor
Part No. 1002603
Serial No. All
24 9
32 10
13
6
30
28
29
27
26
12 8 11
25
5
18
7
16
20
19
21
22
23
14
15
31
17
102
>
Item
27
28
29
30
23
24
25
26
31
32
19
20
21
22
15
16
17
18
11
12
13
14
9
10
10
10
7
8
5
6
C
D
A
B
Part No.
5001449
5001450
5001451
555830
N/S
N/S
N/S
N/S
N/S
5002141
N/S
555836
2501165
555833
N/S
N/S
N/S
5001441
5002657
503502
503503
503504
5001442
555822
5001443
5001444
5001445
N/S
N/S
N/S
5001446
5001447
5001448
555828
Qty.
Description
1 Seal Kit
1 Relief Cap Kit
1 Relief Valve Kit
1 Valve Stem Kit
4 Snap Ring
1 O-Ring
1 Driveshaft
1 Lee Plug
2 Gear, 1-3/8” Wide
1 .00050 (Silver) Gasket
1 .00100 (Amber) Gasket
1 .00075 (Gold) Gasket
4 Sleeve Bearing
1 Idler Shaft
1 Stator
4 Screw, 1/4-20
2 Alignment Pin
1 Shipping Plug
1 Shipping Plug
1 Snap Ring
1 Adjustment Screw
1 Cap
1 Copper Gasket
1 Spring
2 Poppet
1 O-Ring
1 Steel Ball
1 O-Ring
1 Valve Plate
2 O-Ring
1 Valve Stem
1 Shear Pin
4 Screw, 1/4-20
1 Shear Pin
(Included in A)
(Included in A)
(Included in A)
TRI-KING
Serial Numbers/Notes
Includes 6, 10, 18, 21, 24, 26 & 28
Includes 20 & 21
Includes 19 ~ 23
Includes 28 ~ 30
(Included in A)
(Included in A)
(Included in C)
(Included in B and C)
(Included in A, B and C)
(Included in C)
(Included in C)
(Included in A)
(Included in A)
(Included in A and D)
(Included in D)
(Included in D)
> Change from previous revision
103
TRI-KING
38.1 Traction Pump
Part No. 4120764 and 4129590
2
5/12
15
5/12
16
10
4
13
1
3
8
9
6/13
7
11 14
16
10
4
13
1
3
9
6/13
7
14
Part Number
4129590
104
Serial No. All
11
Part Number
4120764
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
Item
12
13
14
15
9
10
B
11
16
16
7
8
5
6
3
4
1
2
A
A
Part No.
502664
4132078
N/S
N/S
N/S
4120217
N/S
N/S
N/S
546416
N/S
4120216
2500620
N/S
N/S
N/S
N/S
361631
4112141
N/S
Qty.
Description
1 Charge Pump Kit
1 Charge Pump Kit
1 • Charge Pump
4 • Screw, Socket Head
1 • Screw, Socket Head
1 • Drive Pin
1 • Square Cut Seal
1 • Square Cut Seal
1 • Pump Plate
1 • Grass Shield
2 • Snap Ring
1 • Carrier
1 Oil Seal Kit
1 • Square Cut Seal
1 • Square Cut Seal
1 • Square Cut Seal
2 • Oil Seal
1 Fitting, 90° Barb
1 Input Shaft
1 Input Shaft
TRI-KING
Serial Numbers/Notes
Part Number 4120764
Part Number 4129590
Also included in B
Also included in B
Part Number 4120764 Only
(Included in B)
(Included in B)
(Included in B)
(Included in B)
Includes 11 ~ 14
Part Number 4120764
Part Number 4129590
> Change from previous revision
105
TRI-KING
39.1 3WD Valve
Part No. 4111942
8
2/3/5
1/4
6
6 1/4
Serial No. All
7
106
Item
7
8
5
6
3
4
1
2
Part No.
4113025
4113026
4113027
5003578
5003579
5002157
5001065
4113028
Qty.
Description
2 Check Valve
1 Spool Valve
1 Solenoid Coil
2 Seal Kit, Check Valve
1 Seal Kit, Spool Valve
2 Port Plug
2 Port Plug
1 Nut, Coil
Serial Numbers/Notes
Reference K6
> Change from previous revision
TRI-KING
Serial No. All
40.1 Brake Calipers
Part No. 1001634 L.H.
Part No. 1001635 R.H.
1
5 6
7
2
3
4
Item
6
7
4
5
2
3
1
1
Part No.
N/S
N/S
557823
503660
557824
557825
557826
503660
Qty.
Description
1 Cam
1 Cam
1 Pivot Pin
1 Carrier Side Pad
1 Pad Support
1 Lever Retainer Spring
1 Pad Support
1 Cam Side Pad
R.H.
L.H.
Serial Numbers/Notes
> Change from previous revision
107
TRI-KING
41.1 Electrical Schematics
Serial No. All
RD
B
U1
G
RD
1 2
OR
CB2
RD
Electrical Schematic-Gas Units
RD/OR
E1
BK 87
87A
OR/WH
85
K4
30 OR
86
87
BK
87A
BK 85
K3
30 OR
86 OR/GN
RD/OR
OR/WH
BN
SW8
BN/BK 87
87A
BK
85
X Y B
OFF-NONE
RUN - B+I+A; X+Y
START - B+I+S
S I A
K8
30 RD/WH
86 BN/YE
SW7
RD/OR
D3
SW6
D2
RD/GN
B G
OFF-G+M
RUN - B+L
M L
SW10
RD/YE
RD/WH
1 2
RD
3
SW2
4
RD/OR
5 6
K1
OR/GN
F1
OR/YE
YE/GY
SW11
L1
Optional Light Kit
L2
K2
-
+
B1
S
M1
RD
B
U1
G
Ig
CB1
1 2
RD
CB1
RD
1 2
RD/OR
SW3
OR/WH OR/YE
BK/WH BK
L4
OR
L3
RD
SW12
OR/YE
B+
U2
G
I
U3
G
Electrical Schematic-Diesel Units
RD RD
RD/OR
SW5
BN/RD
RD/BU 30
BK 85
K7
87
87A
BN/GY
K6
86
BN/RD
BK
F2
RD/YE
F3
BK
RD/BK
SW4
GY
D1
RD/OR
SW5
BN/RD
SW1
BN
SW8
BN/BK 87
87A
85
K8
30 RD/WH
86 BN/YE
SW7
RD/OR
D3
SW6
RD/WH
1 2
RD
3
SW2
4
RD/OR
5 6
K5
R1
X Y
OFF-NONE
RUN - B+I+A; X+Y
START - B+I+S
S I
B
SW9
A
RD/BU 30
BK 85
K7
87
87A
BN/GY
86
BN/RD
K6
BK
F2
-
+
B1
RD
B S P
M1
G
OR/BN OR/BN
H
P K1
G
OR/GN
F1
OR/YE
BK OR/WH OR/YE
L3
SW3
BK/WH BK
L4
OR
SW12
RD OR/YE
B+
U2
G
D2
B G
OFF-G+M
RUN - B+L
M L
SW10
RD/YE
I
U3
G
F4
YE/GY
I
U4
G
S
SW11
L1
Optional Light Kit
L2
U5
OR/BU
RD/YE
BK
F3
RD/BK
SW4
GY
D1
K5
108
Item
Reference
Illustration
Part
Number
Description
SW11
SW12
U1
U2
U3
U4
U5
SW4
SW5
SW6
SW6
SW7
SW8
SW9
SW10
B1
CB1
CB2
D1
D2
D3
E1
F1
F2
F3
F4
K1
K1
K2
K3
K4
K5
K6
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
K7
K8
L1
L2
L3
L4
Not Shown
Not Shown
NS
3000359
338601
555846
555846
555846
NS
5003276
5003276
5003279
5003279
NS
338289
131905
3001307
3001307
NS
5001354
Battery
50 Amp Circuit Breaker
10 Amp Circuit Breaker
Clutch Diode
Seat Switch Diode
Backlap Diode
Engine Shut Down Terminal
Gauge Circuit, 3 Amp Fuse
3WD Circuit, 3 Amp Fuse
Clutch Circuit, 7.5 Amp Fuse
Light Circuit, 7.5 Amp Fuse
Fuel Solenoid
Fuel Solenoid
Starter Solenoid
Oil Pressure Shutdown Relay
Engine Shutdown Relay
Clutch Solenoid
3WD Solenoid
3001307 3WD Relay
3001307
NS
NS
Neutral Relay
Optional Light
Optional Light
164194 Oil Pressure Warning Light
366751 Parking Brake Light
M1
R1
Not Shown
Not Shown
NS
NS
Starter Motor
Glow Plugs
SW1
SW2
SW3
SW3
Not Shown
363961
3001780
3008600
554018
Glow Plug Switch
Reel Control/3WD Switch
Engine Oil Pressure Switch
Engine Oil Pressure Switch
5000183
3007392
554390
4139450
3007392
3002056
1001958
1001010
Reel Limit Switch
3WD Proximity Switch
Seat Switch
Seat Switch
Neutral Proximity Switch
Parking Brake Switch
Ignition Switch
Backlap Switch
Not Shown NS
3002056
Not Shown
NS
Optional Light Switch
Parking Brake Light Switch
Alternator
162721 Volt Meter
162723
162720
364901
Hour Meter
Temperature Gauge
Termperature Sender
TRI-KING
Serial Numbers/Notes
Diesel Units Only
Included in Wire Harness
Included in Wire Harness
Included in Wire Harness
Gas Units Only, Included in Engine
Installed in Fuse Block
Installed in Fuse Block
Installed in Fuse Block
Optional, Installed in Fuse Block
Gas Units Included In Engine
Diesel Units
Gas Units Only
Gas Units Only
Gas Units Only
Included in Part No. 2809727
Included in Product 69149
Included in Product 69149
Included in Engine
Diesel Units Only, Included in Engine
Diesel Units Only
Gas Units
Diesel Units
67042-1601~1891, 67043-1601~4743
67042-1892 & Up, 67043-4744 & Up
Included in Product 69149
Included in Enigne
Diesel Units Only
Diesel Units Only
> Change from previous revision
109
TRI-KING
42.1 Hydraulic Schematic
Serial No. All
Filter
Electric
Clutch
Left
Center Right
Reel Motors
Right
Wheel
Motor
A B
Engine
Direct
Drive
3400 RPM
Traction Pump
Tank
5.5 Gals. in System
3WD
Valve
2 1
Rear
Wheel
Motor
Filter
T
PB
P
Steering Valve
B B1 A A1
L
R
Steering
Cylinder
Lift Valve
Left
Wheel
Motor
A
T
B P Lift
Cylinder
110
Fluids and Compounds
Hydraulic Fluid*
5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil
5001404 One 5 Gallon Pail of ISO VG68 Oil
2500548 Two 2-1/2 Gallon Container of 10W30 Oil
2500546 One 5 Gallon Pail of 10W30 Oil
503409 Two 2-1/2 Gallon Container of ATF Fluid
503407 One 5 Gallon Pail of ATF Fluid
2-Cycle Oil
554600 Twenty Four 16 Ounce Plastic Container
554599 Twenty Four 8 Ounce Plastic Container
Grease
5000067 One 5 Gallon Pail OO-Grease
5000068 Twenty Four 8 Ounce Tube OO-Grease
Paint
5003469 16 Ounce Gray Aerosol
554598 Six 12 Ounce Orange Aerosol
2500789 Twelve 1 Quart Can Orange
546409 Two 1 Gallon Can Orange
Lapping Compound
5002488 One 10 Pound Pail of 80 Grit
5002490 One 25 Pound Pail of 80 Grit
5002489 One 10 Pound Pail of 120 Grit
5002491 One 25 Pound Pail of 120 Grit
Specialty Compound
365422 5.3 Ounce Tube of Electrical Insulating Gel
5001581 14 Ounce Can of Lubriplate Multi Lube A
Biodegradable Hydraulic Fluid*
5003102 One 55 Gallon Drum Jacobsen GreensCare 68
5003103 One 5 Gallon Pail Jacobsen GreensCare 68
5003105 One 55 Gallon Drum Jacobsen GreensCare 46
5003104 One 5 Gallon Pail Jacobsen GreensCare 46
4115976 One 55 Gallon Drum Jacobsen GreensCare 32
4115977 One 5 Gallon Pail Jacobsen Greens Care 32
5003106 Twenty Four 14 Ounce Tube Greens Care Grease
O-Ring Kit
5002452 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)
5002453 Common O-Ring Kit
5002454 O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)
Right Start Kit for New Machines
See your local Jacobsen Dealer
On-Time Maintenance Kit
See your local Jacobsen Dealer
* Refer to the Operator’s manual or the Parts & Maintenance Manual for the correct hydraulic oil requirements for your machine.
Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local
Jacobsen Dealer for a copy.
TRI-KING
43.1 O-Ring Chart
Serial No. All
W
O-Ring Face
Seal Size
W-X
X
O-Ring Boss
Dash Size
W
X
O-Ring Face
Seal Size
W-X
O-Ring Boss
Dash Size
W
X
O-Ring Face
Seal Size
W-X
O-Ring Boss
Dash Size
W X
Y
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Boss
Dash Size
W Y
X
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Not
Needed
W X
Y
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Not
Needed
X
W
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
W
X
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
W X
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Face
Seal Size
W X
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
W X
Y
O-Ring Face
Seal Size
W-X-Y
O-Ring Boss
Dash Size
O-Ring Face
Seal Size
W X
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
W
W
X
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
W X
Y
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Face
Seal Size
X
Y
O-Ring Face
Seal Size
O-Ring Face
Seal Size
W-X-Y-Z
O-Ring Face
Seal Size
O-Ring Face
Seal Size
Z
112
X
W
O-Ring Face
Seal Size
W-X
O-Ring Not
Needed
W
TRI-KING
Adapter Part
Number.
Dash
Size
Adapter Type
339972
339974
339979
339980
4-4
4-6
6-6
6-8
339983 8-6
339989 10-10
340055
340057
4-4
4-6
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
90° Adapter
90° Adapter
340061
340062
6-6
6-8
340068 8-12
340070 10-10
90° Adapter
90° Adapter
90° Adapter
90° Adapter
340088 4-6
340120 4-4-4
90° Adapter
Swivel Run Tee
340121 6-6-6 Swivel Run Tee
340265 10-10-10 Straight Thread Run Tee
340376 8-8 90° Swivel Adapter
(W) O-Ring
339908
339908
339909
339909
339910
339911
339908
339908
339909
339909
339910
339911
339908
339908
339909
339911
339910
(X) O-Ring
339896
339897
339897
339898
339897
339899
339896
339897
339897
339898
339900
339899
339897
339908
339909
339899
(Y) O-Ring (Z) O-Ring
339911
Dash Size
12
16
20
24
32
4
6
8
10
SAE Boss O-Rings
Thread Size
7/16-20
9/16-18
3/4-16
7/8-14
1 1/16-12
1 5/16-12
1 5/8-12
1 7/8-12
2 1/2-12
O-Ring
339896
339897
339898
339899
339900
339901
339902
339903
339904
Dash Size
12
16
20
24
4
6
8
10
ORS Face Seal O-Rings
Thread Size
9/16-18
11/16-16
13/16-16
1-14
1 3/16-12
1 7/16-12
1 11/16-12
2-12
O-Ring
339908
339909
339910
339911
339912
339913
339914
339915
> Change from previous revision
113
INDEX
1000956.7....................91
1000973.......................75
1001010.......................41
1001129.7....................55
1001132.......................39
1001134.......................75
1001176.7....................89
1001258.7....................91
1001259.7....................91
1001271.7....................91
1001311.......................75
1001354.......................73
1001356.......................85
1001369.......................83
1001370.......................83
1001429.......................51
1001462.......................81
1001487.......................79
1001488.......................81
1001489.......................87
1001490.......................87
1001491.......................87
1001492.......................87
1001493.......................87
1001494.......................87
1001495.......................83
1001496.......................83
1001500.......................85
1001501.......................85
1001502.......................85
1001630.......................77
1001634.......................45
1001635.......................45
1001642.......................92
1001643.......................92
1001752.......................73
1001758.......................33
1001854.......................99
1001889.......................63
1001958.......................41
1001964.7....................69
1002019.6....................75
1002045.......................83
1002046.......................83
1002047.......................79
1002050.......................77
1002101.7....................69
1002127.......................75
1002241.......................61
1002263.......................79
1002264.7....................39
1002272.......................41
1002588.....................100
1002603.......................87
1002606.7....................89
1002671.......................59
1002692.......................59
1002804.......................59
1002940.......................85
1002941.......................85
1002942.......................85
1002944.......................85
1002945.......................85
1003056.6....................97
1003057.6....................97
1003477.......................75
1003638.......................55
1003994.7....................59
1004022.......................59
1004339.......................41
1004340.......................41
1004687.......................59
1004795.......................41
1004796.......................41
1004900.......................77
1004901.......................77
122759.........................85
122769.6......................97
122875.6......................97
131905.........................49
132639.........................92
132640.........................92
132680.........................93
162720.........................41
162721.........................41
162723.........................41
163583.........................35
164194.........................41
2000116.......................59
207473.........................93
207474.........................93
220290.7......................55
2500127.......................45
2500620.....................105
2501165.....................103
2809688.......................75
2809741.......................91
2810018.......................33
2810021.......................33
2810029.......................33
2810061.......................33
2810062.......................33
2810064.......................33
2810171.......................87
2810209 ...................... 39
2810394.7 ................... 57
2810411 ...................... 33
2810412 ...................... 33
2810413 ...................... 33
2810439 ...................... 77
2810499.7 ................... 63
2810601 ...................... 83
2810602 ...................... 83
2810603 ...................... 83
2810604 ...................... 83
2810623 ...................... 45
2810624 ...................... 51
2811127 ...................... 99
2811128 ...................... 99
2811139 ...................... 33
2811278 ...................... 99
2811279 ...................... 99
2811280 ...................... 99
2811281 ...................... 99
2811340 ...................... 59
2811364 ...................... 39
2811365 ...................... 39
2811387 ...................... 43
2811390 ...................... 47
2811396 ...................... 52
2811436 ...................... 41
2811437 ...................... 41
2811495 ...................... 33
2811547 ...................... 39
2811597 ...................... 31
2811632 ...................... 41
2811637.7 ................... 63
2811654 ...................... 47
2811659 ...................... 47
2812032 ...................... 31
2812215 ...................... 47
3000313 ...................... 93
3000359 ...................... 73
3000576 ...................... 33
3000718 ...................... 97
3000983 ...................... 95
3001078 ...................... 91
3001152 ...................... 95
3001307 ...................... 49
3001780 ...................... 41
3001905.7 ................... 91
3002053 ...................... 31
3002056 ...................... 47
3002098 ...................... 39
3002234.7 ................... 89
3002372 ...................... 43
3002379 ...................... 97
3002397 ...................... 75
3002399 ...................... 43
3002430 ...................... 91
3002627 ...................... 45
3002628 ...................... 45
3002630.7 ................... 89
3002673.7 ................... 43
3002718 ...................... 97
3002788 ...................... 47
3002803 ...................... 33
3002804 ...................... 33
3002813 ...................... 97
3002814 ...................... 97
3002861 ...................... 39
3002862 ...................... 73
3002863 ...................... 73
3003035 ...................... 89
3003041 ...................... 99
3003086 ...................... 95
3003110 ...................... 83
3003114 ...................... 81
3003242 ...................... 83
3003323.7 ................... 87
3003348 ...................... 31
3003349 ...................... 31
3003350 ...................... 31
3003389 ...................... 95
3003414 ...................... 92
3003415 ...................... 92
3003444 ...................... 75
3003468 ...................... 39
3003474 ...................... 89
3003475 ...................... 43
3003517 ...................... 95
3003540.7 ................... 39
3003541 ...................... 39
3003590 ...................... 31
3003594 ...................... 31
3003606 ...................... 31
3003611 ...................... 95
3003665 ...................... 75
3003748 ...................... 33
3003749 ...................... 33
114
INDEX
3003754...................... 91
3003764...................... 51
3003968...................... 33
3004065...................... 99
3004189...................... 95
3004207...................... 31
3004253...................... 73
3004256...................... 73
3004333...................... 73
3004370...................... 95
3004427...................... 59
3004531...................... 83
3004560.7................... 57
3004653...................... 31
3004655...................... 79
3004679...................... 89
3004881.7................... 43
3004882...................... 93
3004927.7................... 61
3004933...................... 59
3004962...................... 61
3004965...................... 49
3004983...................... 31
3004995.7................... 61
3005136.................... 100
3005156...................... 93
3005172.7................... 59
3005219...................... 99
3005435...................... 97
3005472...................... 59
3005509...................... 59
3005513.7................... 59
3005852...................... 61
3005890...................... 95
3005920...................... 59
3006409...................... 91
3006745...................... 43
3006746...................... 43
3006988...................... 35
3006991...................... 35
3007308...................... 95
3007673...................... 93
3007694...................... 99
3007908...................... 99
3008359...................... 93
3008360...................... 93
3008433...................... 41
3008600 ...................... 59
3009193 ...................... 47
3010139 ...................... 33
3010485 ...................... 55
303567 ........................ 33
306828 ........................ 95
319755 ........................ 67
319914 ........................ 71
325822 ........................ 75
326112 ........................ 73
338289 ........................ 51
338383 ........................ 45
338561 ........................ 97
338562 ........................ 97
338585 ........................ 95
338601 ........................ 41
338647 ........................ 93
339237 ........................ 31
339911 ........................ 83
339960 ........................ 59
339972 ........................ 79
339974 ........................ 85
339980 ........................ 87
339983 ........................ 77
340057 ........................ 85
340062 ........................ 87
340068 ........................ 77
340088 ........................ 85
340120 ........................ 77
340121 ........................ 83
340265 ........................ 83
340376 ........................ 77
340623 ........................ 31
340654 ........................ 57
343398 ........................ 43
344132 ........................ 75
345700 ........................ 89
346361 ........................ 75
346771 ........................ 45
347935 ...................... 100
352204 ........................ 45
352936 ........................ 47
353008 ........................ 59
354077 ........................ 59
354989 ........................ 43
355064 ........................ 59
355174 ........................ 69
358949 ........................ 59
360343 ........................ 33
361001 ........................ 63
361028 ........................ 59
361117 ........................ 75
361615 ........................ 31
361631 ...................... 105
361681 ........................ 63
361748 ........................ 75
361862 ........................ 41
361877 ........................ 97
361947 ........................ 99
362078 ........................ 59
362263 ........................ 63
362320 ........................ 57
362469 ........................ 39
362535 ........................ 71
363448 ........................ 63
363485 ........................ 63
363586 ........................ 67
363961 ........................ 41
363962 ........................ 41
363995 ........................ 31
364140 ........................ 97
364147 ........................ 95
364148 ........................ 95
364149.7 ..................... 91
364150 ........................ 97
364151 ........................ 95
364156 ........................ 99
364157 ........................ 99
364160 ........................ 99
364221 ........................ 85
364234 ........................ 91
364238 ........................ 89
364259 ........................ 95
364281 ........................ 97
364282 ........................ 95
364283 ........................ 95
364328 ...................... 100
364501 ........................ 63
364694 ........................ 91
364703 ........................ 73
364777 ........................ 97
364781 ........................99
365956 ........................31
365995 ........................95
366418 ........................59
366653 ........................93
366751 ........................41
366790 ........................55
366827 ........................97
366974 ......................100
366975 ......................100
366976 ......................100
366978 ......................100
367029 ........................93
367159 ........................31
367160 ........................31
367558 ........................57
367559 ........................57
395388 ........................45
4106900 ......................75
4111408 ......................31
4111942 ......................83
4112141 ....................105
4113754 ......................99
4113755 ......................99
4113756 ......................97
4113757 ......................99
4113758 ......................99
4113759 ......................97
4117468 ......................31
4121007.7 ...................67
4121856.7 ...................65
4121872.7 ...................65
4121920 ......................67
4123003 ......................67
4124357 ......................31
4124358 ......................31
4124690 ......................31
4124691 ......................31
4124721 ......................31
4124759 ......................31
4124790 ......................31
4124806 ......................67
4125492 ......................63
4125772 ......................31
4125789 ......................31
4127309.7 ...................63
4128725 ......................95
4130752 ......................53
4130753 ......................67
4130754.7 ...................63
4130755 ......................67
4130756 ......................67
4130757 ......................67
115
INDEX
4137139.......................55
4138501.......................55
4139430.......................37
4139450.......................37
4140149.......................47
4140788.......................71
4140846.......................71
4141024.......................63
4141036.......................71
4141266.......................31
4141392.......................71
4143350.......................63
4149217.......................71
4150417.......................71
4150418.......................71
4150598.......................71
5000039.......................41
5000183.......................91
5000184.......................91
5000436.......................59
5000440.......................59
5000441.......................59
5000616.......................92
5000617.......................92
5000912.......................73
5000913.......................73
5000914.......................73
5001065.....................106
5001348.......................45
5001419.......................85
5001428.......................41
5001435.....................101
5001436.....................101
5001437.....................101
5001441.....................103
5001442.....................103
5001443.....................103
5001444.....................103
5001445.....................103
5001446.....................103
5001447.....................103
5001448.....................103
5001449.....................103
5001450.....................103
5001451.....................103
5001606.......................95
5001607.......................95
5001665.......................33
5001666.......................69
5002087.......................92
5002088.......................92
5002089.......................92
5002090.......................92
5002101.......................41
5002102.......................41
5002126.......................73
5002141.....................103
5002157.....................106
5002644.......................63
5002647.......................33
5002657.....................103
5002831.......................92
5002832.......................92
5002906.......................45
5002916.......................55
5003578.....................106
5003579.....................106
5003648.......................97
5003650.......................97
5003769.......................37
500534.........................93
500596.........................95
502664.......................105
502924.........................39
503502.......................103
503503.......................103
503504.......................103
503550.........................92
503660.......................107
503684.........................95
523356.........................37
523357.........................37
545237.........................45
546416.......................105
550376.........................67
550383.........................67
550398.........................67
550409.........................67
550489.........................51
550553.........................51
553020.........................67
553859.........................69
553926.........................73
553934.........................67
554083.........................69
554241.........................69
554244.........................69
554284.........................92
554330.........................89
554331.........................85
554390.........................35
554663.........................77
554723.........................93
554752.........................51
554896 ........................ 69
555822 ...................... 103
555828 ...................... 103
555830 ...................... 103
555833 ...................... 103
555836 ...................... 103
557563 ........................ 69
557578 ........................ 69
557580 ........................ 73
557738 ........................ 39
557823 ...................... 107
557824 ...................... 107
557825 ...................... 107
557826 ...................... 107
558012 .................. 35 ,
558036 ........................ 41
590286 ...................... 101
594331 ........................ 67
66172 .......................... 35
116
Textron Golf, Turf & Specialty Products
PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.com
Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations.
A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support.
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