Clean Water Systems 5700-e Control Valve Service Manual

5700-e Control Valve
Service Manual
Packing List by Model
1.0 Cubic Foot 2510 SXT Air Charger:
2806-A Soquel Ave Santa Cruz CA 95062
For assistance call: 1-831-462-8500
Email us: [email protected]
More information online:
www.cleanwaterstore.com
5700-e
Control Valve Drive Assembly (Metered Version)
Page 1
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
5700-e
Valve Drive Assembly Parts List (Metered Version)
Ref
#
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Description
Competitor 12 Day Softener
Powerhead Assy. Complete
Drive Housing
Motor Mounting Plate
Motor, 110 V / 60 Hz
Motor Mount and Ground Screw
Component Mounting Screw
Idler Gear
Idler Pinion
Idler Spring
Drive Gear
Main Gear and Shaft
24 Hour Gear
Cycle Actuator Arm
Manual Regeneration Knob
Ball, 1/4" Diameter SST
Spring Detent
Program Wheel Assy. - Specific "K"
Program Wheel Retainer
Program Wheel Cover Label
Power Cord
Strain Relief
Back Cover
Silver Front Label
Brine CAM Assembly 6-36 - Inc.
CAM, CAM Screw, CAM Nut, &
"LBS OF SALT" Label
Brine CAM Mounting Screw
Drive Mounting Screw
Washer
Program Wheel Drive Pinion
Drive Pinion Clutch
Spring Retainer
Spring
Cable Assy. Standard 8.25"
Cable Assy. Ext. 6.75"
Valve Position Dial Standard
Designer Cover
Part #
Qty
20563H100
1
20563X101
20251X102
20251X425
20251X427
20251X406
20251X421
20251X419
20251X420
20251X422
20561X111
20251X403
20253X110
20561X114
20251X413
20251X414
20563X119
20253X111
20563X121
20561X123
20251X102
20561X126
20563X127
20561X130
1
1
1
3
8
1
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
20561X131
20561X134
20561X135
20563X137
20563X138
20563X139
20563X140
20563X141
20563X142
20561X138
N/A
1
2
1
1
1
1
1
1
1
1
1
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
5700-e
Shaded Ref # Indicates Assembly or Kit
Page 2
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
5700-e
Control Valve Drive Assembly (Timeclock Version)
Control Drive Assembly Parts List (Timeclock Version)
Ref
#
0
Description
Competitor 12 Day Softener
Powerhead Assy. Complete
Part #
Qty
20561H100
1
Not
Shown
Drive Housing
20561X101
1
Not
Shown
Front Label - Blue/Silver
20561X127
1
Cycle Actuator Arm
Component Mounting Screw
Skipper Wheel Assy. - 12 Day
Regen Pointer
Skipper Wheel Detent Spring
Ball, 1/4" DIA SST
Skipper Wheel Ring
20251X402
20251X406
20251X408
20251X410
20251X412
20251X413
20251X435
1
1
1
1
2
2
1
1
2
3
4
5
6
7
All Items Same as Metered Version Except:
#1 Replaces Metered Item #12
#2 Through #7 Replace Metered Items #16 Through #18
Metered Items #27 Through #31 Are Not Included
Shaded Ref # Indicates Assembly or Kit
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
Page 3
5700-e
Control Valve Drive Assembly (Meter or Clock Version)
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
Page 4
5700-e
Control Valve Drive Assembly Parts List
(Metered or Clock Version)
Ref
#
Description
Part #
Qty
Ref
#
Description
Part #
Qty
0
Valve Body Complete
20561X200
1
33
Brine Line Compression Nut
20251X304
1
1
Adapter Clip
20561X201
2
34
Brine Line Ferrule
20251X305
1
2
Seal
20561X202
5
35
Brine Line Brass Insert
20251X303
1
3
Valve Body Only 1.05" Dist.
20561X203
1
36
BLFC Button .5 GPM
20251X318
1
4
Dist Tube O-Ring 1.05" O.D.
20561X204
1
37
Brine Line O-Ring
20561X239
1
5
Valve to Tank O-Ring
20561X205
1
38
BLFC Button Retainer
20561X240
1
Spacer
Seal & Spacer Kit Incl. 5-#2 & 4-#6
20561X207
20561X253
4
1
39
40
BLFC Brass Fitting
20561X241
1
Flow Control Button 1.5 GPM
20251X266
1
Piston Only
Piston & End Plug Assy. Incl. #7 to #11
20561X208
20561X254
1
1
Flow Control Button 2.0 GPM
20251X267
1
Flow Control Button 2.4 GPM
20251X268
1
Flow Control Button 3.0 GPM
20251X269
1
8
Piston Pin
20561X209
1
Flow Control Button 3.5 GPM
20251X270
1
9
Piston Rod Assembly
20561X210
1
Flow Control Button 4.0 GPM
20251X271
1
1
Flow Control Button 5.0 GPM
20251X272
1
1
Flow Control Button 7.0 GPM
20251X274
1
DLFC Button Retainer
20561X246
1
6
6A
7
7A
10
11
Piston Retainer
End Plug Assembly
20561X211
20561X212
12
Injector Mounting Screw
20561X214
2
41
13
Bypass Adapter (Automatics Only)
20251X215
2
42
Air Dispenser
20561X248
1
End Plug Retainer
20561X249
1
10-24 X 1/2" Screw
Injector Model Assy. #1 Inj, .5
BLFC, Specify DLFC., Incl (2)
#12, (1) #16, (2) #17 & #18,
(1) EA. #19 Thru #25, (1) EA.
#26 Thru #38
20561X250
20561X260
3
1
Bypass Adapter O-Ring
20561X216
4
43
15
Adapter Clip Screw 8-18 X 5/8"
20561X217
2
16
Drain O-Ring
20561X218
1
44
45
17
Injector O-Ring
20561X219
2
18
Brine Spacer O-Ring
20561X220
2
19
Injector Cover O-Ring
20561X221
1
20
21
Injector Body
20561X222
1
14
22
Injector Nozzle, #1 White
20251X205
1
Injector Nozzle, #2 Blue
20251X241
1
Injector Nozzle, #2 PVC
20251X235
1
Injector Throat, #1 White
20251X206
1
Injector Throat, #2 Blue
20251X242
1
Injector Throat, #2 PVC
20251X236
1
23
Injector Screen
20251X204
1
24
Injector Cover
20561X226
1
Brine Stem Only
Brine Valve Assy. Incl. #18, #25 to #32
N/S
20561X225
1
1
Brine Valve Seat
20251X315
1
25
25A
26
27
Brine Valve Cap
N/S
1
28
Brine Valve Spacer
N/S
1
29
Quad Ring
20251X312
1
30
Brine Valve Spring
N/S
1
31
Brine Valve Washer
N/S
1
32
Retaining Ring
N/S
1
Filter Components Not Shown
Description
Filter Module Assy. Specifiy
DLFC
Drain Line Fitting Straight 1/2"
NPT X 1/2" Tubing
Drain Line Fitting 90° Elbow
1/2" NPT X 1/2" Tubing
Part #
Qty
20562X263
20561X256
1
1
20251X255
1
Brine Valve Plug - Filter Only
20562X102
1
Brine Valve Plug O-Ring
20561X220
1
BLFC Plug - Filter Only
20562X103
1
BLFC Plug O-Ring
20561X239
1
Piston Assy. - Filter Only
20562X254
1
Injector Nozzle Undrilled
1
N/S Indicates Non-Stocked Item
Shaded Ref # Indicates Assembly or Kit
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
Page 5
5700-e
Meter Assembly
Meter Assembly
Meter Assembly Parts List
Ref
#
0
1
2A
2B
3
Description
Part #
Qty
Meter Module Complete - Std. Range
20563X200
1
Meter Cover Assy. Screw
20561X134
4
Meter Cover Assy. - Std. Range
20563X202
1
Meter Cover Assy. - Ext. Range
20563X211
1
Meter Cover -Right Angle - Std. Range
20253X202
1
Meter Cover -Right Angle - Ext. Range
20253X203
1
Meter Cover Assy. O-Ring
20563X203
1
4
Impeller
20563X204
1
5
Adapter Clip Screw
20561X217
4
6
Adapter Clip
20561X201
4
7
Meter Body
20563X207
1
8
Meter Body O-Ring
20561X216
4
9
Flow Straightener
20563X209
1
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
Page 6
5700-e
Troubleshooting Guide
SYMPTOM
1. Softener fails to regenerate
automatically
PROBABLY CAUSE
CORRECTION
Power supply plugged into
intermittent or dead power source.
Connect to constant power source
Disconnected meter cable
Reconnect cable
Improper control valve programming
Reset program settings
Defective power supply
Replace power supply
Defective meter
Replace or repair
Defective drive motor
Check motor operation
2. Regeneration at wrong time
Time of day improperly set, due to
power failure
Reset time of day programming
3. Loss of capacity
Increase raw water hardness
Reset unit to the new hardness
4. Poor water quality
Brine concentration and/or quantity
Keep brine tank full of salt at all times.
Clean it yearly. Salt may be bridged.
If using a salt grid pate, ensure refill
water is over it.
Resin fouling
Call dealer, find out how to confirm it.
Clean the resin and prevent future
fouling.
Poor distribution, Channeling
(uneven bed surface)
Call dealer. Check distributors and
backwash flow.
Internal valve leak
Call dealer. Replace spacers,
seals and/or piston.
Resin age
Call dealer. Check for resin oxidation
caused by chlorine. Mushy resin.
Resin loss
Call dealer. Check for correct bed
depth. Broken distributors. Air or gas
in bed: Well gas eliminator. Loose
brine line.
Check regeneration cycle
Not regenerating enough
Bypass valve open
Channeling
5. High salt usage
Close by-pass valve
Check for too slow or high service
flow. Check for media fouling.
High salt setting
Adjust brine tank refill time
Excessive water in brine tank
See symptom #7
Constant flow through the unit
Improperly set hardness,
regeneration
frequency or regeneration day
Indicates plumbing leak (i.e. toilet
tank)
Reset programming
Page 7
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
5700-e
SYMPTOM
6. Loss of water pressure
PROBABLY CAUSE
Scaling/fouling of inlet pipe
Fouled resin
Improper backwash
7. Excessive water in brine
tank and/or salty water
to service
Plugged drain line
10. Continuous flow to drain
Clean resin. Pretreat to prevent
Too many resin fines and/or sediment.
Call dealer, reset backwash flow rate,
and/or adjust
Dirty or damaged brine valve
Plugged injectors
Clean injectors and replace screen
Low inlet pressure
Increase pressure to allow injector to
perform properly. (20 psig minimum)
Check salt setting
Check items listed in #1
Improper control valve programming
Check and reset settings
Plugged/restricted drain line
Clean drain line and/or flow control
Injectors are plugged
Clean or replace injectors and screen
No water in brine tank
Check for restriction in BLFC. Ensure
safety float is not stuck. Check brine
tank for leaks.
Water pressure is too low
Line pressure must be at least 20 psi.
Brine line injects air during brine draw
Check brine line for air leaks
Internal control leak
9. Control cycles
continuously
Clean or replace pipeline.
Pretreat to prevent
Check flow to drain. Clean flow
control
Clean or replace brine valve
Excessive brine refill cycle time
8. Softener fails to use salt
CORRECTION
Debris in seals & spacers
Check piston, seals and
spacers for scratches and dents
Clean or replace seals & spacers /
piston assembly
Foreign material in control
Clean valve, or rebuild unit
Internal control leak
Same as above
Valve jammed in backwash, brine, or
Rapid rinse position
Motor stopped or jammed
Same as above
Replace motor
Clean Water Systems & Stores Inc www.cleanwaterstore.com 831-462-8500 [email protected]
Page 8